TW201901298A - Photosensitive resin composition - Google Patents

Photosensitive resin composition Download PDF

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TW201901298A
TW201901298A TW107109936A TW107109936A TW201901298A TW 201901298 A TW201901298 A TW 201901298A TW 107109936 A TW107109936 A TW 107109936A TW 107109936 A TW107109936 A TW 107109936A TW 201901298 A TW201901298 A TW 201901298A
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resin composition
photosensitive resin
epoxy resin
photosensitive
type epoxy
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TW107109936A
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TWI791500B (en
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唐川成弘
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日商味之素股份有限公司
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/0042Photosensitive materials with inorganic or organometallic light-sensitive compounds not otherwise provided for, e.g. inorganic resists
    • G03F7/0043Chalcogenides; Silicon, germanium, arsenic or derivatives thereof; Metals, oxides or alloys thereof
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/028Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/3452Solder masks

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Organic Chemistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Metallurgy (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Materials For Photolithography (AREA)
  • Non-Metallic Protective Coatings For Printed Circuits (AREA)
  • Production Of Multi-Layered Print Wiring Board (AREA)
  • Macromonomer-Based Addition Polymer (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

An objective of the present invention is to provide a photosensitive resin composition with high resolution which provides excellent appearance, flexibility, and crack resistance to a film when molding the composition into a film shape, and is capable of obtaining a cured material with low has a low average linear expansion rate. The photosensitive resin composition contains: (A) a resin containing an ethylenically unsaturated group and a carboxyl group; (B) an inorganic filler having an average particle diameter of 0.5 [mu]m or more and 2.5 [mu]m or less, and a specific surface area of 1.4 m2/g or more and 10 m2/g or less; (C) a photopolymerization initiator; and (D) an epoxy resin. The content of the (B) component is 60 mass% or more and 85 mass% or less when the total solid content of the photosensitive resin composition is 100 mass%.

Description

感光性樹脂組成物Photosensitive resin composition

本發明關於一種感光性樹脂組成物。進一步而言,關於一種使用該感光性樹脂組成物所得到的感光性薄膜、附支持體的感光性薄膜、印刷電路板、及半導體裝置。The present invention relates to a photosensitive resin composition. Further, a photosensitive film obtained by using the photosensitive resin composition, a photosensitive film with a support, a printed wiring board, and a semiconductor device.

在印刷電路板中,作為抑制焊料附著在不需要焊料的部分同時用來抑制電路基板腐蝕的永久保護膜,會有設置阻焊劑的情形。阻焊劑一般是使用例如專利文獻1所記載般的感光性樹脂組成物。 [先前技術文獻] [專利文獻]In a printed circuit board, as a permanent protective film for suppressing adhesion of solder to a portion where solder is not required and for suppressing corrosion of a circuit substrate, a solder resist may be provided. The solder resist is generally a photosensitive resin composition as described in Patent Document 1, for example. [Prior Technical Literature] [Patent Literature]

[專利文獻1]日本特開2011-164304號公報[Patent Document 1] Japanese Patent Laid-Open Publication No. 2011-164304

[發明所欲解決的課題][Problems to be solved by the invention]

阻焊劑用的感光性樹脂組成物,一般而言,會被要求具有解像性、絕緣性、焊接耐熱性、鍍金耐性、耐濕熱特性、耐龜裂性(TCT耐性)、及對於微細配線間的超加速高溫高濕壽命測試(HAST)的HAST耐性。近年來,因應印刷電路板的高密度化,阻焊劑也需要進一步的高性能化。尤其對於耐龜裂性的要求逐年提高,具有更高的耐久性變得愈來愈重要。A photosensitive resin composition for a solder resist is generally required to have resolution, insulation, solder heat resistance, gold plating resistance, moist heat resistance, crack resistance (TCT resistance), and for a fine wiring closet. HAST resistance of the ultra-accelerated high temperature and high humidity life test (HAST). In recent years, in view of the high density of printed circuit boards, solder resists have required further high performance. In particular, the demand for crack resistance has been increasing year by year, and it has become more and more important to have higher durability.

為了提高耐龜裂性,考慮了例如將無機填充材高填充至感光性樹脂組成物的方法,然而與披覆體的密著性會降低,或光線的穿透不足,因此導孔底部的感度惡化,底切發生,或因為光線的暈影等,會有無法充分開口的可能性。In order to improve crack resistance, for example, a method of filling an inorganic filler into a photosensitive resin composition is considered, but the adhesion to the covering is lowered, or the penetration of light is insufficient, so the sensitivity of the bottom of the via hole Deterioration, undercutting, or the possibility of insufficient opening due to vignette of light.

另外,從生產性的觀點看來,要求阻焊劑在操作時不易發生破裂,在將阻焊劑切斷時不易發生龜裂或樹脂的飛散。Further, from the viewpoint of productivity, the solder resist is required to be less likely to be broken during handling, and cracking or scattering of the resin is less likely to occur when the solder resist is cut.

本發明的課題在於提供一種可得到耐龜裂性優異、平均線熱膨脹率低的硬化物,成形為薄膜狀時薄膜的外觀、柔軟性、及解像性優異之感光性樹脂組成物;使用該感光性樹脂組成物所得到的感光性薄膜、附支持體的感光性薄膜、印刷電路板、及半導體裝置。 [用以解決課題的手段]An object of the present invention is to provide a cured resin composition which is excellent in crack resistance and has a low average coefficient of thermal expansion, and is excellent in appearance, flexibility, and resolution when formed into a film. A photosensitive film obtained by a photosensitive resin composition, a photosensitive film with a support, a printed circuit board, and a semiconductor device. [Means to solve the problem]

本發明人等為了解決上述課題而鑽研檢討,結果發現,藉由使感光性樹脂組成物含有既定平均粒徑及既定比表面積的無機填充材,解像性、耐龜裂性、及成形為薄膜狀時薄膜的外觀、柔軟性提升,而完成了本發明。In order to solve the above problems, the inventors of the present invention have found that the photosensitive resin composition contains an inorganic filler having a predetermined average particle diameter and a predetermined specific surface area, and is excellent in resolution, crack resistance, and film formation. The appearance and softness of the film were improved, and the present invention was completed.

亦即,本發明包含以下內容。   [1] 一種感光性樹脂組成物,其係含有下述成分之感光性樹脂組成物:   (A)含有乙烯性不飽和基及羧基之樹脂、   (B)平均粒徑為0.5μm以上2.5μm以下,比表面積為1.4m2 /g以上10m2 /g以下之無機填充材、   (C)光聚合起始劑、及   (D)環氧樹脂,   並且,在將感光性樹脂組成物的固體成分全體定為100質量%時,(B)成分的含量為60質量%以上85質量%以下。   [2] 如[1]之感光性樹脂組成物,其中使感光性樹脂組成物光硬化之後,在190℃下熱硬化90分鐘之硬化物於25℃~150℃的平均線熱膨脹率為10ppm以上45ppm以下。   [3] 如[1]或[2]之感光性樹脂組成物,其中(A)成分具有萘骨架。   [4] 如[1]~[3]中任一項之感光性樹脂組成物,其中(A)成分為含有酸變性萘骨架之環氧(甲基)丙烯酸酯。   [5] 如[1]~[4]中任一項之感光性樹脂組成物,其中(D)成分含有聯苯基型環氧樹脂及四苯基乙烷型環氧樹脂的至少任一者。   [6] 如[1]~[5]中任一項之感光性樹脂組成物,其中(B)成分的比表面積為2m2 /g以上7m2 /g以下。   [7] 如[1]~[6]中任一項之感光性樹脂組成物,其中(B)成分含有二氧化矽。   [8] 一種感光性薄膜,其係含有如[1]~[7]中任一項之感光性樹脂組成物。   [9] 一種附支持體的感光性薄膜,其係具有:支持體、及設置於該支持體上之含有如[1]~[7]中任一項之感光性樹脂組成物之感光性樹脂組成物層。   [10] 一種印刷電路板,其係含有藉由如[1]~[7]中任一項之感光性樹脂組成物的硬化物所形成之絕緣層。   [11] 如[10]之印刷電路板,其中絕緣層為阻焊劑。   [12] 一種半導體裝置,其係含有如[10]或[11]之印刷電路板。 [發明之效果]That is, the present invention includes the following. [1] A photosensitive resin composition containing a photosensitive resin composition of the following components: (A) a resin containing an ethylenically unsaturated group and a carboxyl group; and (B) an average particle diameter of 0.5 μm or more and 2.5 μm or less An inorganic filler having a specific surface area of 1.4 m 2 /g or more and 10 m 2 /g or less, (C) a photopolymerization initiator, and (D) an epoxy resin, and a solid component of the photosensitive resin composition When it is 100% by mass, the content of the component (B) is 60% by mass or more and 85% by mass or less. [2] The photosensitive resin composition according to [1], wherein the photosensitive resin composition is photocured, and the cured product which is thermally cured at 190 ° C for 90 minutes has an average linear thermal expansion coefficient of from 5 ° C to 150 ° C of 10 ppm or more. 45ppm or less. [3] The photosensitive resin composition according to [1] or [2] wherein the component (A) has a naphthalene skeleton. [4] The photosensitive resin composition according to any one of [1] to [3] wherein the component (A) is an epoxy (meth) acrylate containing an acid-modified naphthalene skeleton. [5] The photosensitive resin composition according to any one of [1] to [4] wherein the component (D) contains at least one of a biphenyl type epoxy resin and a tetraphenylethane type epoxy resin. . [6] of [1] to [5] of a photosensitive resin composition, wherein the specific surface area (B) component is 2m 2 / g or more 7m 2 / g or less. [7] The photosensitive resin composition according to any one of [1] to [6] wherein the component (B) contains cerium oxide. [8] A photosensitive film comprising the photosensitive resin composition according to any one of [1] to [7]. [9] A photosensitive film having a support, comprising: a support, and a photosensitive resin containing the photosensitive resin composition according to any one of [1] to [7], which is provided on the support Composition layer. [10] A printed circuit board comprising an insulating layer formed of a cured product of the photosensitive resin composition according to any one of [1] to [7]. [11] The printed circuit board of [10], wherein the insulating layer is a solder resist. [12] A semiconductor device comprising the printed circuit board of [10] or [11]. [Effects of the Invention]

依據本發明,可提供一種可得到耐龜裂性優異、平均線熱膨脹率低的硬化物,成形為薄膜狀時薄膜的外觀、柔軟性、及解像性優異之感光性樹脂組成物;使用該感光性樹脂組成物所得到之感光性薄膜、附支持體的感光性薄膜、印刷電路板、及半導體裝置。According to the present invention, it is possible to provide a cured resin composition which is excellent in crack resistance and low in average linear thermal expansion coefficient, and which is excellent in appearance, flexibility, and resolution when formed into a film form; A photosensitive film obtained by a photosensitive resin composition, a photosensitive film with a support, a printed circuit board, and a semiconductor device.

以下針對本發明之感光性樹脂組成物、感光性薄膜、附支持體的感光性薄膜、印刷電路板、及半導體裝置詳細說明。Hereinafter, the photosensitive resin composition of the present invention, a photosensitive film, a photosensitive film with a support, a printed wiring board, and a semiconductor device will be described in detail.

[感光性樹脂組成物]   本發明之感光性樹脂組成物為含有下述成分之感光性樹脂組成物:(A)含有乙烯性不飽和基及羧基之樹脂、(B)平均粒徑為0.5μm以上2.5μm以下,比表面積為1.4m2 /g以上10m2 /g以下之無機填充材、(C)光聚合起始劑、及(D)環氧樹脂,並且,在將感光性樹脂組成物的固體成分全體定為100質量%時,(B)成分的含量為60質量%以上85質量%以下。[Photosensitive Resin Composition] The photosensitive resin composition of the present invention is a photosensitive resin composition containing (A) a resin containing an ethylenically unsaturated group and a carboxyl group, and (B) an average particle diameter of 0.5 μm. The above-mentioned 2.5 μm or less, the inorganic filler having a specific surface area of 1.4 m 2 /g or more and 10 m 2 /g or less, (C) a photopolymerization initiator, and (D) an epoxy resin, and a photosensitive resin composition When the total solid content is 100% by mass, the content of the component (B) is 60% by mass or more and 85% by mass or less.

藉由使感光性樹脂組成物含有(A)成分~(D)成分,可獲得一種可得到耐龜裂性優異、平均線熱膨脹率低的硬化物,成形為薄膜狀時薄膜的外觀、柔軟性、及解像性優異之感光性樹脂組成物。感光性樹脂組成物,可因應必要進一步含有(E)反應性稀釋劑、(F)有機溶劑。以下針對感光性樹脂組成物所含有的各成分詳細說明。When the photosensitive resin composition contains the components (A) to (D), a cured product having excellent crack resistance and a low average thermal expansion coefficient can be obtained, and the appearance and flexibility of the film when formed into a film shape can be obtained. And a photosensitive resin composition excellent in resolution. The photosensitive resin composition may further contain (E) a reactive diluent and (F) an organic solvent as necessary. Hereinafter, each component contained in the photosensitive resin composition will be described in detail.

<(A)含有乙烯性不飽和基及羧基的樹脂>   感光性樹脂組成物含有(A)含有乙烯性不飽和基及羧基的樹脂。<(A) Resin Containing Ethylene Unsaturated Group and Carboxyl Group> The photosensitive resin composition contains (A) a resin containing an ethylenically unsaturated group and a carboxyl group.

乙烯性不飽和基,可列舉例如乙烯基、烯丙基、炔丙基、丁烯基、乙炔基、苯基乙炔基、馬來醯亞胺基、納迪克醯亞胺基、(甲基)丙烯醯基,光自由基聚合的反應性的觀點看來,以(甲基)丙烯醯基為佳。「(甲基)丙烯醯基」是指甲基丙烯醯基及丙烯醯基。Examples of the ethylenically unsaturated group include a vinyl group, an allyl group, a propargyl group, a butenyl group, an ethynyl group, a phenylethynyl group, a maleimine group, a nadic ylidene group, and a (meth) group. From the viewpoint of the reactivity of the acrylonitrile group and the photoradical polymerization, a (meth) acrylonitrile group is preferred. The "(meth)acryloyl group" means a methyl methacrylate group and an acryl fluorenyl group.

(A)成分具有乙烯性不飽和基及羧基,只要是可進行光自由基聚合,而且可進行鹼顯像的化合物,則並無特別限制,以一分子中同時具有羧基與兩個以上的乙烯性不飽和基的樹脂為佳。The component (A) has an ethylenically unsaturated group and a carboxyl group, and is not particularly limited as long as it is a compound capable of photoradical polymerization and can be subjected to alkali development, and has a carboxyl group and two or more ethylene in one molecule. A resin having an unsaturated group is preferred.

含有乙烯性不飽和基及羧基的樹脂的一個態樣,可列舉使環氧化合物與不飽和羧酸反應,進一步使酸酐反應之酸變性不飽和環氧酯樹脂等。詳細而言,藉由使環氧化合物與不飽和羧酸反應,得到不飽和環氧酯樹脂,然後使不飽和環氧酯樹脂與酸酐反應,可得到酸變性不飽和環氧酯樹脂。Examples of the resin containing an ethylenically unsaturated group and a carboxyl group include an acid-denatured unsaturated epoxy ester resin obtained by reacting an epoxy compound with an unsaturated carboxylic acid and further reacting an acid anhydride. Specifically, an acid-denatured unsaturated epoxy ester resin can be obtained by reacting an epoxy compound with an unsaturated carboxylic acid to obtain an unsaturated epoxy ester resin, and then reacting the unsaturated epoxy ester resin with an acid anhydride.

環氧化合物只要是分子內具有環氧基的化合物即可使用,可列舉例如雙酚A型環氧樹脂、氫化雙酚A型環氧樹脂、雙酚F型環氧樹脂、氫化雙酚F型環氧樹脂、雙酚S型環氧樹脂、使雙酚F型環氧樹脂與表氯醇反應而變性為3官能以上的變性雙酚F型環氧樹脂等的雙酚型環氧樹脂;聯苯酚型環氧樹脂、四甲基聯苯酚型等的聯苯酚型環氧樹脂;苯酚酚醛型環氧樹脂、甲酚酚醛型環氧樹脂、雙酚A型酚醛型環氧樹脂、烷基苯酚酚醛型環氧樹脂等的酚醛型環氧樹脂;雙酚AF型環氧樹脂、及全氟烷基型環氧樹脂等的氟含有環氧樹脂;萘型環氧樹脂、二羥基萘型環氧樹脂、聚羥基聯萘型環氧樹脂、萘酚型環氧樹脂、聯萘酚型環氧樹脂、伸萘基醚型環氧樹脂萘酚酚醛型環氧樹脂、藉由聚羥基萘與醛類的縮合反應所得到的萘型環氧樹脂等的具有萘骨架的環氧樹脂(含有萘骨架的環氧樹脂);聯二甲酚型環氧樹脂;二環戊二烯型環氧樹脂;三酚型環氧樹脂;第三丁基兒茶酚型環氧樹脂;蒽型環氧樹脂等的含有縮合環骨架的環氧樹脂;縮水甘油基胺型環氧樹脂;縮水甘油基酯型環氧樹脂;聯苯基型環氧樹脂;線狀脂肪族環氧樹脂;具有丁二烯構造的環氧樹脂;脂環式環氧樹脂;雜環式環氧樹脂;含有螺環的環氧樹脂;環己烷二甲醇型環氧樹脂;三羥甲基型環氧樹脂;四苯基乙烷型環氧尉脂;聚縮水甘油基(甲基)丙烯酸酯、縮水甘油基甲基丙烯酸酯與丙烯酸酯的共聚物等的含有縮水甘油基的丙烯酸樹脂;芴型環氧樹脂;鹵化環氧樹脂等。The epoxy compound can be used as long as it is a compound having an epoxy group in the molecule, and examples thereof include a bisphenol A type epoxy resin, a hydrogenated bisphenol A type epoxy resin, a bisphenol F type epoxy resin, and a hydrogenated bisphenol F type. An epoxy resin, a bisphenol S-type epoxy resin, a bisphenol epoxy resin obtained by reacting a bisphenol F-type epoxy resin with epichlorohydrin and denatured into a trifunctional or higher functional bisphenol F-type epoxy resin; Biphenol type epoxy resin such as phenol type epoxy resin or tetramethyl biphenol type; phenol novolac type epoxy resin, cresol novolac type epoxy resin, bisphenol A type novolac type epoxy resin, alkyl phenol novolac Phenolic epoxy resin such as epoxy resin; fluorine-containing epoxy resin such as bisphenol AF epoxy resin and perfluoroalkyl epoxy resin; naphthalene epoxy resin, dihydroxy naphthalene epoxy resin Polyhydroxynaphthalene type epoxy resin, naphthol type epoxy resin, binaphthol type epoxy resin, naphthyl ether type epoxy resin naphthol novolac type epoxy resin, by polyhydroxynaphthalene and aldehyde An epoxy resin having a naphthalene skeleton such as a naphthalene type epoxy resin obtained by a condensation reaction (containing a naphthalene skeleton) Oxygen resin); dixylenol type epoxy resin; dicyclopentadiene type epoxy resin; trisphenol type epoxy resin; third butyl catechol type epoxy resin; Epoxy resin of condensed ring skeleton; glycidylamine type epoxy resin; glycidyl ester type epoxy resin; biphenyl type epoxy resin; linear aliphatic epoxy resin; epoxy having butadiene structure Resin; alicyclic epoxy resin; heterocyclic epoxy resin; epoxy resin containing spiro ring; cyclohexane dimethanol type epoxy resin; trimethylol type epoxy resin; tetraphenylethane type ring Oxygen oxime; polyglycidyl (meth) acrylate, glycidyl group-containing acrylic resin such as copolymer of glycidyl methacrylate and acrylate; fluorene type epoxy resin; halogenated epoxy resin.

從降低平均線熱膨脹率的觀點看來,以含有芳香族骨架的環氧樹脂為佳。此處的芳香族骨架,其概念還包括多環芳香族及芳香族雜環。尤其,以含有萘骨架的環氧樹脂、含有縮合環骨架的環氧樹脂、聯苯基型環氧樹脂、雙酚F型環氧樹脂、雙酚A型環氧樹脂、甲酚酚醛型環氧樹脂、縮水甘油基酯型環氧樹脂為佳。尤其,從分子的剛性變高,因此分子的運動受到抑制,其結果,樹脂組成物的硬化物的玻璃轉移溫度變得較高,硬化物的平均線熱膨脹率較為降低的觀點看來,含有萘骨架的環氧樹脂、含有縮合環骨架的環氧樹脂、聯苯基型環氧樹脂為較佳,含有萘骨架的環氧樹脂為更佳。含有萘骨架的環氧樹脂,以二羥基萘型環氧樹脂、聚羥基聯萘型環氧樹脂、藉由聚羥基萘與醛類的縮合反應所得到的萘型環氧樹脂為佳。From the viewpoint of lowering the average linear thermal expansion coefficient, an epoxy resin containing an aromatic skeleton is preferred. The aromatic skeleton herein also includes polycyclic aromatic and aromatic heterocyclic rings. In particular, an epoxy resin containing a naphthalene skeleton, an epoxy resin containing a condensed ring skeleton, a biphenyl type epoxy resin, a bisphenol F type epoxy resin, a bisphenol A type epoxy resin, a cresol novolac type epoxy A resin or a glycidyl ester type epoxy resin is preferred. In particular, since the rigidity of the molecule is increased, the movement of the molecule is suppressed, and as a result, the glass transition temperature of the cured product of the resin composition becomes high, and the average linear thermal expansion coefficient of the cured product is lowered, and naphthalene is contained. The epoxy resin of the skeleton, the epoxy resin having a fused ring skeleton, the biphenyl type epoxy resin is preferable, and the epoxy resin containing a naphthalene skeleton is more preferable. The epoxy resin containing a naphthalene skeleton is preferably a naphthalene type epoxy resin obtained by a condensation reaction of a polyhydroxynaphthalene type epoxy resin, a polyhydroxynaphthalene type epoxy resin, and a polyhydroxynaphthalene with an aldehyde.

二羥基萘型環氧樹脂,可列舉例如1,3-二縮水甘油氧基萘、1,4-二縮水甘油氧基萘、1,5-二縮水甘油氧基萘、1,6-二縮水甘油氧基萘、2,3-二縮水甘油氧基萘、2,6-二縮水甘油氧基萘、2,7-二縮水甘油氧基萘等。Examples of the dihydroxynaphthalene type epoxy resin include 1,3-diglycidyloxynaphthalene, 1,4-diglycidyloxynaphthalene, 1,5-diglycidyloxynaphthalene, and 1,6-dicondensed water. Glyceroxynaphthalene, 2,3-diglycidyloxynaphthalene, 2,6-diglycidyloxynaphthalene, 2,7-diglycidyloxynaphthalene, and the like.

聚羥基聯萘型環氧樹脂,可列舉例如1,1’-雙(2-縮水甘油氧基)萘基、1-(2,7-二縮水甘油氧基)-1’-(2’-縮水甘油氧基)聯萘基、1,1’-雙(2,7-二縮水甘油氧基)萘基等。The polyhydroxybinaphthalene type epoxy resin may, for example, be 1,1'-bis(2-glycidoxy)naphthyl or 1-(2,7-diglycidyloxy)-1'-(2'- Glycidyloxy)binaphthyl, 1,1'-bis(2,7-diglycidoxy)naphthyl and the like.

藉由聚羥基萘與醛類的縮合反應所得到的萘型環氧樹脂,可列舉例如1,1’-雙(2,7-二縮水甘油氧基萘基)甲烷、1-(2,7-二縮水甘油氧基萘基)-1’-(2’-縮水甘油氧基萘基)甲烷、1,1’-雙(2-縮水甘油氧基萘基)甲烷。The naphthalene type epoxy resin obtained by the condensation reaction of polyhydroxynaphthalene with an aldehyde may, for example, be 1,1'-bis(2,7-diglycidyloxynaphthyl)methane or 1-(2,7). - diglycidyloxynaphthyl)-1'-(2'-glycidoxynaphthyl)methane, 1,1'-bis(2-glycidoxynaphthyl)methane.

該等之中,以一分子中具有兩個以上萘骨架的聚羥基聯萘型環氧樹脂、藉由聚羥基萘與醛類的縮合反應所得到的萘型環氧樹脂為佳,尤其是一分子中具有3個以上環氧基的1,1’-雙(2,7-二縮水甘油氧基萘基)甲烷、1-(2,7-二縮水甘油氧基萘基)-1’-(2’-縮水甘油氧基萘基)甲烷、1-(2,7-二縮水甘油氧基)-1’-(2’-縮水甘油氧基)聯萘基、1,1’-雙(2,7-二縮水甘油氧基)萘基,從平均線熱膨脹率以及耐熱性優異的觀點看來為適合。Among these, a polyhydroxybiphthalene type epoxy resin having two or more naphthalene skeletons in one molecule, and a naphthalene type epoxy resin obtained by a condensation reaction of a polyhydroxynaphthalene with an aldehyde are preferable, especially one. 1,1'-bis(2,7-diglycidyloxynaphthyl)methane and 1-(2,7-diglycidyloxynaphthyl)-1'- having three or more epoxy groups in the molecule (2'-glycidyloxynaphthyl)methane, 1-(2,7-diglycidoxy)-1'-(2'-glycidoxy)binaphthyl, 1,1'-bis ( The 2,7-diglycidoxy)naphthyl group is suitable from the viewpoint of excellent average thermal expansion coefficient and heat resistance.

不飽和羧酸,可列舉例如丙烯酸、甲基丙烯酸、桂皮酸、巴豆酸等,該等可單獨使用一種或併用兩種以上。尤其,從提升感光性樹脂組成物的光硬化性的觀點看來,以丙烯酸、甲基丙烯酸為佳。此外,在本說明書之中,會有將上述環氧化合物與(甲基)丙烯酸的反應物的環氧酯樹脂記載為「環氧(甲基)丙烯酸酯」的情形,此處環氧化合物的環氧基,藉由與(甲基)丙烯酸的反應,實質上會消失。「(甲基)丙烯酸酯」,是指甲基丙烯酸酯及丙烯酸酯。會有將丙烯酸與甲基丙烯酸統稱為「(甲基)丙烯酸」的情形。Examples of the unsaturated carboxylic acid include acrylic acid, methacrylic acid, cinnamic acid, and crotonic acid, and these may be used alone or in combination of two or more. In particular, acrylic acid or methacrylic acid is preferred from the viewpoint of improving the photocurability of the photosensitive resin composition. Further, in the present specification, an epoxy ester resin in which a reaction product of the above epoxy compound and (meth)acrylic acid is referred to as "epoxy (meth)acrylate" may be mentioned. Here, an epoxy compound is used. The epoxy group substantially disappears by reaction with (meth)acrylic acid. "(Meth)acrylate" means methacrylate and acrylate. There is a case where acrylic acid and methacrylic acid are collectively referred to as "(meth)acrylic acid".

酸酐,可列舉例如馬來酸酐、琥珀酸酐、伊康酸酐、鄰苯二甲酸酐、四氫鄰苯二甲酸酐、六氫鄰苯二甲酸酐、偏苯三甲酸酐、焦蜜石酸酐、二苯酮四羧酸二酐等,可單獨使用其任一種或併用兩種以上。尤其,從硬化物的解像性及絕緣信賴性提升的觀點看來,以琥珀酸酐、四氫鄰苯二甲酸酐為佳。Examples of the acid anhydride include maleic anhydride, succinic anhydride, itaconic anhydride, phthalic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, trimellitic anhydride, pyrogallic anhydride, and diphenyl. The ketone tetracarboxylic dianhydride or the like may be used alone or in combination of two or more. In particular, succinic anhydride or tetrahydrophthalic anhydride is preferred from the viewpoint of improving the resolution of the cured product and improving the reliability of the insulation.

在製造酸變性不飽和環氧酯樹脂時,可在觸媒存在下,使不飽和羧酸與環氧樹脂反應,得到不飽和環氧酯樹脂,然後使不飽和環氧酯樹脂與酸酐進行反應。另外,亦可因應必要使用溶劑、聚合阻礙劑。In the production of an acid-denatured unsaturated epoxy ester resin, an unsaturated carboxylic acid can be reacted with an epoxy resin in the presence of a catalyst to obtain an unsaturated epoxy ester resin, and then the unsaturated epoxy ester resin is reacted with an acid anhydride. . Further, a solvent or a polymerization inhibitor may be used as necessary.

酸變性不飽和環氧酯樹脂,以酸變性環氧(甲基)丙烯酸酯為佳。酸變性不飽和環氧酯樹脂中的「環氧」,表示來自上述環氧化合物的構造。例如「酸變性雙酚型環氧(甲基)丙烯酸酯」,是指環氧化合物使用雙酚型環氧樹脂,不飽和羧酸使用(甲基)丙烯酸,所得到的酸變性不飽和環氧酯樹脂。酸變性環氧(甲基)丙烯酸酯的合適範圍,是來自環氧化合物的合適範圍。亦即,酸變性不飽和環氧酯樹脂,從提高樹脂組成物的硬化物的玻璃轉移溫度,降低平均線熱膨脹率的觀點看來,以含有酸變性萘骨架之環氧(甲基)丙烯酸酯為佳。含有酸變性萘骨架之環氧(甲基)丙烯酸酯,是指使萘型環氧樹脂與(甲基)丙烯酸酯的反應物與琥珀酸酐或四氫鄰苯二甲酸酐等的酸酐反應所得到的化合物。The acid-denatured unsaturated epoxy ester resin is preferably an acid-denatured epoxy (meth) acrylate. The "epoxy" in the acid-denatured unsaturated epoxy ester resin means a structure derived from the above epoxy compound. For example, "acid-denatured bisphenol epoxy (meth) acrylate" means that the epoxy compound is a bisphenol type epoxy resin, and the unsaturated carboxylic acid is (meth)acrylic acid, and the obtained acid-denatured unsaturated epoxy is obtained. Ester resin. A suitable range of acid-denatured epoxy (meth) acrylates is a suitable range from epoxy compounds. That is, the acid-denatured unsaturated epoxy ester resin is an epoxy (meth) acrylate containing an acid-denatured naphthalene skeleton from the viewpoint of increasing the glass transition temperature of the cured product of the resin composition and lowering the average linear thermal expansion coefficient. It is better. The epoxy (meth) acrylate containing an acid-denatured naphthalene skeleton is obtained by reacting a reaction product of a naphthalene type epoxy resin and a (meth) acrylate with an acid anhydride such as succinic anhydride or tetrahydrophthalic anhydride. Compound.

這種酸變性不飽和環氧酯樹脂可使用市售品,具體例子,可列舉日本化藥公司製的「ZAR-2000」(雙酚A型環氧樹脂、丙烯酸、及琥珀酸酐的反應物)、「ZFR-1491H」、「ZFR-1533H」(雙酚F型環氧樹脂、丙烯酸、及四氫鄰苯二甲酸酐的反應物)、昭和電工公司製的「PR-300CP」(甲酚酚醛型環氧樹脂、丙烯酸、及酸酐的反應物)等。該等可單獨使用一種或組合兩種以上來使用。A commercially available product can be used as the acid-denatured unsaturated epoxy ester resin. Specific examples thereof include "ZAR-2000" (a reaction product of a bisphenol A type epoxy resin, acrylic acid, and succinic anhydride) manufactured by Nippon Kayaku Co., Ltd. "ZFR-1491H", "ZFR-1533H" (reactive substance of bisphenol F type epoxy resin, acrylic acid, and tetrahydrophthalic anhydride), "PR-300CP" manufactured by Showa Denko Co., Ltd. (cresol novolac) Type epoxy resin, acrylic acid, and anhydride reactants). These may be used alone or in combination of two or more.

含有乙烯性不飽和基及羧基之樹脂的其他態樣,可列舉使具有(甲基)丙烯酸聚合所得到的構造單元的(甲基)丙烯酸樹脂與含有乙烯性不飽和基的環氧化合物反應,而導入乙烯性不飽和基之不飽和變性(甲基)丙烯酸樹脂。含有乙烯性不飽和基的環氧化合物,可列舉例如縮水甘油基甲基丙烯酸酯、(甲基)丙烯酸4-羥丁酯縮水甘油醚、(甲基)丙烯酸3,4-環氧環己基甲酯等。此外,亦可使導入不飽和基時所產生的羥基與酸酐反應。酸酐可使用與上述酸酐同樣的物品,合適的範圍也同樣。In another aspect of the resin containing an ethylenically unsaturated group and a carboxyl group, a (meth)acrylic resin which has a structural unit obtained by polymerizing (meth)acrylic acid is reacted with an epoxy compound containing an ethylenically unsaturated group, An unsaturated denaturing (meth)acrylic resin having an ethylenically unsaturated group is introduced. Examples of the epoxy compound containing an ethylenically unsaturated group include glycidyl methacrylate, 4-hydroxybutyl (meth)acrylate glycidyl ether, and (meth)acrylic acid 3,4-epoxycyclohexyl. Ester and the like. Further, it is also possible to react a hydroxyl group generated when an unsaturated group is introduced with an acid anhydride. As the acid anhydride, the same article as the above acid anhydride can be used, and the suitable range is also the same.

這種不飽和變性(甲基)丙烯酸樹脂可使用市售品,具體例子,可列舉昭和電工公司製的「SPC-1000」、「SPC-3000」、Daicel Allnex公司製的「CYCLOMER P(ACA)Z-250」、「CYCLOMER P(ACA)Z-251」、「CYCLOMER P(ACA)Z-254」、「CYCLOMER P(ACA)Z-300」、「CYCLOMER P(ACA)Z-320」等。A commercially available product can be used as the unsaturated modified (meth)acrylic resin. Specific examples include "SPC-1000" manufactured by Showa Denko Co., Ltd., "SPC-3000", and "CYCLOMER P (ACA) manufactured by Daicel Allnex Co., Ltd.). Z-250", "CYCLOMER P (ACA) Z-251", "CYCLOMER P (ACA) Z-254", "CYCLOMER P (ACA) Z-300", "CYCLOMER P (ACA) Z-320", etc.

(A)成分的重量平均分子量,從製膜性的觀點看來,以1000以上為佳,1500以上為較佳,2000以上為更佳。其上限,從解像性的觀點看來,以10000以下為佳,8000以下為較佳,7500以下為更佳。重量平均分子量,是藉由凝膠滲透層析(GPC)法所測得的聚苯乙烯換算的重量平均分子量。The weight average molecular weight of the component (A) is preferably 1,000 or more, more preferably 1,500 or more, and more preferably 2,000 or more from the viewpoint of film formability. The upper limit is preferably 10,000 or less, more preferably 8,000 or less, and still more preferably 7,500 or less from the viewpoint of resolution. The weight average molecular weight is a polystyrene-equivalent weight average molecular weight measured by a gel permeation chromatography (GPC) method.

(A)成分的酸價,從提升感光性樹脂組成物的鹼顯像性的觀點看來,酸價以0.1mgKOH/g以上為佳,0.5mgKOH/g以上為較佳,1mgKOH/g以上為更佳。另一方面,從抑制硬化物的微細圖案因為顯像而溶出,提升絕緣信賴性的觀點看來,酸價以150mgKOH/g以下為佳,120mgKOH/g以下為較佳,100mgKOH/g以下為更佳。此處的酸價,是指(A)成分中存在的羧基的殘存酸價,酸價可藉由以下方法來測定。首先,精秤待測樹脂溶液約1g之後,在該樹脂溶液中添加丙酮30g,使樹脂溶液均勻溶解。接下來,將作為指示劑的酚酞適量添加至該溶液,使用0.1N的KOH水溶液進行滴定。接下來,由下述式計算出酸價。   數學式:A=10×Vf×56.1/(Wp×I)The acid value of the component (A) is preferably 0.1 mgKOH/g or more, more preferably 0.5 mgKOH/g or more, and 1 mgKOH/g or more, from the viewpoint of improving the alkali developability of the photosensitive resin composition. Better. On the other hand, from the viewpoint of suppressing the dissolution of the fine pattern of the cured product by the development and improving the reliability of the insulation, the acid value is preferably 150 mgKOH/g or less, more preferably 120 mgKOH/g or less, and 100 mgKOH/g or less. good. The acid value herein refers to the residual acid value of the carboxyl group present in the component (A), and the acid value can be measured by the following method. First, after about 1 g of the resin solution to be tested, 30 g of acetone was added to the resin solution to uniformly dissolve the resin solution. Next, an appropriate amount of phenolphthalein as an indicator was added to the solution, and titration was carried out using a 0.1 N aqueous KOH solution. Next, the acid value is calculated by the following formula. Mathematical formula: A=10×Vf×56.1/(Wp×I)

此外,上述式中,A表示酸價(mgKOH/g),Vf表示KOH的滴定量(mL),Wp表示待測樹脂溶液質量(g),I表示待測樹脂溶液之非揮發成分的比例(質量%)。Further, in the above formula, A represents an acid value (mgKOH/g), Vf represents a titer (mL) of KOH, Wp represents a mass (g) of the resin solution to be tested, and I represents a ratio of a nonvolatile component of the resin solution to be tested ( quality%).

在製造(A)成分時,從保存安定性的提升的觀點看來,環氧樹脂的環氧基的莫耳數與不飽和羧酸與酸酐合計的羧基莫耳數之比,以在1:0.8~1.3的範圍為佳,1:0.9~1.2的範圍為較佳。In the case of producing the component (A), the ratio of the molar number of the epoxy group of the epoxy resin to the total number of carboxyl groups of the unsaturated carboxylic acid and the acid anhydride is from 1:1. A range of 0.8 to 1.3 is preferred, and a range of 1:0.9 to 1.2 is preferred.

(A)成分,從提升鹼顯像性的觀點看來,在將感光性樹脂組成物的固體成分全體定為100質量%時,其含量以定在5質量%以上為佳,定在8質量%以上為較佳,定在10質量%以上為更佳。其上限,從耐熱性的提升的觀點看來,以定在25質量%以下為佳,定在20質量%以下為較佳,定在15質量%以下為更佳。When the solid content of the photosensitive resin composition is 100% by mass, the content of the component (A) is preferably 5% by mass or more, and is preferably 8 mass%. More than % is preferable, and more preferably 10% by mass or more. The upper limit is preferably 25% by mass or less, more preferably 20% by mass or less, even more preferably 15% by mass or less, from the viewpoint of improvement in heat resistance.

<(B)平均粒徑為0.5μm以上2.5μm以下,比表面積為1.4m2 /g以上10m2 /g以下的無機填充材>   感光性樹脂組成物,含有(B)平均粒徑為0.5μm以上2.5μm以下,比表面積為1.4m2 /g以上10m2 /g以下的無機填充材。藉由含有(B)成分,可提供能夠得到平均線熱膨脹率低的硬化物之感光性樹脂組成物。<(B) Inorganic filler having an average particle diameter of 0.5 μm or more and 2.5 μm or less and a specific surface area of 1.4 m 2 /g or more and 10 m 2 /g or less> Photosensitive resin composition containing (B) an average particle diameter of 0.5 μm less than 2.5μm, specific surface area of 1.4m 2 / g or more 10m 2 / g or less of an inorganic filler. By containing the component (B), it is possible to provide a photosensitive resin composition capable of obtaining a cured product having a low average coefficient of thermal expansion.

無機填充材的材料不受特別限定,可列舉例如二氧化矽、氧化鋁、玻璃、堇青石、矽氧化物、硫酸鋇、碳酸鋇、滑石、黏土、雲母粉、氧化鋅、水滑石、水鋁礦、氫氧化鋁、氫氧化鎂、碳酸鈣、碳酸鎂、氧化鎂、氮化硼、氮化鋁、氮化錳、硼酸鋁、碳酸鍶、鈦酸鍶、鈦酸鈣、鈦酸鎂、鈦酸鉍、氧化鈦、氧化鋯、鈦酸鋇、鈦酸鋯酸鋇、鋯酸鋇、鋯酸鈣、磷酸鋯、及磷鎢酸鋯等。該等之中,以二氧化矽、氧化鋁、硫酸鋇為適合,二氧化矽為特別適合。另外,二氧化矽以球狀二氧化矽為佳。無機填充材可單獨使用一種或組合兩種以上來使用。The material of the inorganic filler is not particularly limited, and examples thereof include cerium oxide, aluminum oxide, glass, cordierite, cerium oxide, barium sulfate, barium carbonate, talc, clay, mica powder, zinc oxide, hydrotalcite, and water aluminum. Mineral, aluminum hydroxide, magnesium hydroxide, calcium carbonate, magnesium carbonate, magnesium oxide, boron nitride, aluminum nitride, manganese nitride, aluminum borate, barium carbonate, barium titanate, calcium titanate, magnesium titanate, titanium Barium oxide, titanium oxide, zirconium oxide, barium titanate, barium zirconate titanate, barium zirconate, calcium zirconate, zirconium phosphate, zirconium phosphotungstate, and the like. Among these, cerium oxide, aluminum oxide, and barium sulfate are suitable, and cerium oxide is particularly suitable. Further, cerium oxide is preferably spherical cerium oxide. The inorganic fillers may be used singly or in combination of two or more.

無機填充材的平均粒徑,從得到平均線熱膨脹率低的硬化物的觀點看來,為0.5μm以上,宜為0.6μm以上,較佳為0.7μm以上。該平均粒徑的上限,從得到優異的解像性的觀點看來,為2.5μm以下,宜為2μm以下,較佳為1.8μm以下。具有這種平均粒徑的二氧化矽的市售品,可列舉例如Admatechs公司製的「ADMAFINE」、電化學工業公司製的「SFP系列」、新日鐵住金Materials公司製的「SP(H)系列」、堺化學工業公司製的「Sciqas系列」、日本觸媒公司製的「SEAHOSTAR系列」等,氧化鋁的市售品,可列舉新日鐵住金Materials公司製的「AZ系列」、「AX系列」等,硫酸鋇的市售品,可列舉堺化學工業公司製的「B系列」、「BF系列」等。The average particle diameter of the inorganic filler is 0.5 μm or more, preferably 0.6 μm or more, and preferably 0.7 μm or more from the viewpoint of obtaining a cured product having a low average coefficient of thermal expansion. The upper limit of the average particle diameter is 2.5 μm or less, preferably 2 μm or less, and preferably 1.8 μm or less from the viewpoint of obtaining excellent resolution. For example, "ADMAFINE" manufactured by Admatechs Co., Ltd., "SFP series" manufactured by Electrochemical Industries Co., Ltd., and "SP(H) manufactured by Nippon Steel & Metals Material Co., Ltd." "Sciqas series" manufactured by Nippon Chemical Co., Ltd., "SEAHOSTAR series" manufactured by Nippon Shokubai Co., Ltd., and "AZ series" and "AX" manufactured by Nippon Steel & Metals Material Co., Ltd. "B series" and "BF series" manufactured by 堺Chemical Industries Co., Ltd., and the like.

無機填充材的平均粒徑,可藉由以米氏(Mie)散射理論為基礎的雷射繞射散射法來測定。具體而言,可藉由雷射繞射散射式粒度分布測定裝置,以體積基準製作出無機填充材的粒度分布,將其累積頻率為50%(d50)的粒徑定為平均粒徑來測定。待測樣品,適合使用藉由超音波使無機填充材分散於水中而成的樣品。雷射繞射散射式粒度分布測定裝置,可使用堀場製作所公司製的「LA-500」、島津製作所公司製的「SALD-2200」等。The average particle diameter of the inorganic filler can be measured by a laser diffraction scattering method based on the Mie scattering theory. Specifically, the particle size distribution of the inorganic filler can be prepared on a volume basis by a laser diffraction scattering type particle size distribution measuring apparatus, and the particle diameter of the cumulative frequency of 50% (d50) can be determined as an average particle diameter. . The sample to be tested is preferably a sample obtained by dispersing an inorganic filler in water by ultrasonic waves. For the laser diffraction scattering type particle size distribution measuring apparatus, "LA-500" manufactured by Horiba, Ltd., and "SALD-2200" manufactured by Shimadzu Corporation can be used.

無機填充材的累積頻率為90%時的粒徑(D90 ),從得到平均線熱膨脹率低的硬化物的觀點看來,宜為0.5μm以上,較佳為0.8μm以上,更佳為1μm以上。D90 的上限,從得到優異的解像性的觀點看來,為5.5μm以下,宜為5μm以下,較佳為4.5μm以下。D90 可藉由與平均粒徑同樣的方法來測定。The particle diameter (D 90 ) when the cumulative frequency of the inorganic filler is 90% is preferably 0.5 μm or more, preferably 0.8 μm or more, and more preferably 1 μm from the viewpoint of obtaining a cured product having a low average coefficient of thermal expansion. the above. The upper limit of D 90 is 5.5 μm or less, preferably 5 μm or less, and preferably 4.5 μm or less from the viewpoint of obtaining excellent resolution. D 90 can be measured by the same method as the average particle diameter.

無機填充材,可藉由分級器等進行分級,而得到具有所希望的平均粒徑的無機填充材。The inorganic filler can be classified by a classifier or the like to obtain an inorganic filler having a desired average particle diameter.

無機填充材的比表面積,從得到優異的解像性的觀點看來,為1.4m2 /g以上,宜為1.7m2 /g以上,較佳為2m2 /g以上。該比表面積的上限,從得到優異的耐龜裂性的觀點看來,為10m2 /g以下,宜為9m2 /g以下,較佳為8m2 /g以下,更佳為7m2 /g以下,5m2 /g以下。The specific surface area of the inorganic filler is 1.4 m 2 /g or more, preferably 1.7 m 2 /g or more, and preferably 2 m 2 /g or more, from the viewpoint of obtaining excellent resolution. The upper limit of the specific surface area, obtained from the cracking resistance is excellent in point of view of 10m 2 / g or less, and is suitably 9m 2 / g or less, preferably 8m 2 / g or less, more preferably 7m 2 / g Hereinafter, it is 5 m 2 /g or less.

無機填充材的比表面積,可依據後述(無機填充材的準備)所記載的方法作測定。The specific surface area of the inorganic filler can be measured by the method described later (preparation of the inorganic filler).

無機填充材,從提高耐濕性及分散性的觀點看來,以經過胺基矽烷系偶合劑、環氧矽烷系偶合劑、巰基矽烷系偶合劑、矽烷系偶合劑、烷氧基矽烷化合物、有機矽氮烷化合物、鈦酸酯系偶合劑等的一種以上的表面處理劑處理為佳。表面處理劑的市售品,可列舉例如信越化學工業公司製的「KBM403」(3-縮水甘油醚氧基丙基三甲氧基矽烷)、信越化學工業公司製的「KBM803」(3-巰基丙基三甲氧基矽烷)、信越化學工業公司製的「KBE903」(3-胺丙基三乙氧基矽烷)、信越化學工業公司製的「KBM573」(N-苯基-3-胺丙基三甲氧基矽烷)、信越化學工業公司製的「SZ-31」(六甲基二矽氮烷)、信越化學工業公司製的「KBM103」(苯基三甲氧基矽烷)、信越化學工業公司製的「KBM-4803」(長鏈環氧型矽烷偶合劑)等。The inorganic filler is an amine-based decane coupling agent, an epoxy decane coupling agent, a mercapto decane coupling agent, a decane coupling agent, an alkoxy decane compound, or the like, from the viewpoint of improving moisture resistance and dispersibility. It is preferred to treat one or more surface treatment agents such as an organic decazane compound or a titanate coupling agent. For example, "KBM403" (3-glycidoxypropyltrimethoxydecane) manufactured by Shin-Etsu Chemical Co., Ltd., and "KBM803" (3-Mercaptopropylamine) manufactured by Shin-Etsu Chemical Co., Ltd., may be used as a commercial product of the surface treatment agent. "KBE903" (3-aminopropyltriethoxydecane) manufactured by Shin-Etsu Chemical Co., Ltd., "KBM573" (N-phenyl-3-aminopropyltrimethyl) manufactured by Shin-Etsu Chemical Co., Ltd. "SZ-31" (hexamethyldioxane) manufactured by Shin-Etsu Chemical Co., Ltd., "KBM103" (phenyltrimethoxydecane) manufactured by Shin-Etsu Chemical Co., Ltd., and Shin-Etsu Chemical Co., Ltd. "KBM-4803" (long-chain epoxy type decane coupling agent).

利用表面處理劑進行的表面處理的程度,可藉由無機填充材每單位表面積的碳量來評估。無機填充材每單位表面積的碳量,從提升無機填充材的分散性的觀點看來,以0.02mg/m2 以上為佳,0.1mg/m2 以上為較佳,0.2mg/m2 以上為更佳。另一方面,從抑制樹脂清漆的熔融黏度或薄片形態的熔融黏度上昇的觀點看來,以1mg/m2 以下為佳,0.8mg/m2 以下為較佳,0.5mg/m2 以下為更佳。The degree of surface treatment by the surface treatment agent can be evaluated by the amount of carbon per unit surface area of the inorganic filler. The amount of carbon per unit surface area of the inorganic filler is preferably 0.02 mg/m 2 or more, more preferably 0.1 mg/m 2 or more, and 0.2 mg/m 2 or more from the viewpoint of improving the dispersibility of the inorganic filler. Better. On the other hand, from the viewpoint of suppressing the melt viscosity of the resin varnish or the melt viscosity of the sheet form, it is preferably 1 mg/m 2 or less, more preferably 0.8 mg/m 2 or less, and more preferably 0.5 mg/m 2 or less. good.

無機填充材每單位表面積的碳量,可在將表面處理後的無機填充材藉由溶劑(例如甲基乙基酮(MEK))洗淨處理之後作測定。具體而言,將足量作為溶劑的MEK加至經過表面處理劑表面處理的無機填充材,在25℃下超音波洗淨5分鐘。將上清液除去,使固體成分乾燥,然後使用碳分析計,可測出無機填充材每單位表面積的碳量。碳分析計,可使用堀場製作所公司製的「EMIA-320V」等。The amount of carbon per unit surface area of the inorganic filler can be measured after the surface-treated inorganic filler is washed by a solvent such as methyl ethyl ketone (MEK). Specifically, a sufficient amount of MEK as a solvent was added to the inorganic filler surface-treated with a surface treatment agent, and ultrasonically washed at 25 ° C for 5 minutes. The supernatant was removed to dry the solid component, and then the amount of carbon per unit surface area of the inorganic filler was measured using a carbon analyzer. For the carbon analyzer, "EMIA-320V" manufactured by Horiba, Ltd. can be used.

無機填充材的含量,從得到平均線熱膨脹率低的硬化物的觀點看來,在將感光性樹脂組成物中的非揮發成分定為100質量%時,為60質量%以上,宜為61質量%以上,較佳為62質量%以上。其上限,從抑制光線反射的觀點看來,為85質量%以下,宜為80質量%以下,較佳為70質量%以下。The content of the inorganic filler is 60% by mass or more, preferably 61%, when the non-volatile component in the photosensitive resin composition is 100% by mass, from the viewpoint of obtaining a cured product having a low average thermal expansion coefficient. More than %, preferably more than 62% by mass. The upper limit is 85% by mass or less, preferably 80% by mass or less, and preferably 70% by mass or less from the viewpoint of suppressing light reflection.

<(C)光聚合起始劑>   感光性樹脂組成物含有(C)光聚合起始劑。藉由含有(C)成分,可有效率地使感光性樹脂組成物光硬化。<(C) Photopolymerization Initiator> The photosensitive resin composition contains (C) a photopolymerization initiator. By containing the component (C), the photosensitive resin composition can be photocured efficiently.

(C)成分並不受特別限制,可列舉例如2-苄基-2-二甲胺基-1-(4-嗎啉基苯基)-1-丁酮、2-(二甲胺基)-2-[(4-甲基苯基)甲基]-[4-(4-嗎啉基)苯基]-1-丁酮、2-甲基-1-[4-(甲硫基)苯基]-2-嗎啉基丙烷-1-酮等的α-胺基烷基苯酮系光聚合起始劑;1-[9-乙基-6-(2-甲基苯甲醯基)-9H-咔唑-3-基]-乙酮-1-(O-乙醯基肟)等的肟酯系光聚合起始劑;二苯酮、甲基二苯酮、鄰苯甲醯基安息香酸、苯甲醯基乙基醚、2,2-二乙氧基苯乙酮、2,4-二乙基噻噸酮、二苯基-(2,4,6-三甲基苯甲醯基)膦氧化物、乙基-(2,4,6-三甲基苯甲醯基)苯基膦酸鹽、4,4’-雙(二乙基胺基)二苯酮、1-羥基-環己基-苯基甲酮、2,2-二甲氧基-1,2-二苯基乙-1-酮、1-[4-(2-羥基乙氧基)-苯基]-2-羥基-2-甲基-l-丙-1-酮、雙(2,4,6-三甲基苯甲醯基)-苯基氧化膦等,另外還可使用鋶鹽系光聚合起始劑等。其任一者皆可單獨使用或併用兩種以上。The component (C) is not particularly limited, and examples thereof include 2-benzyl-2-dimethylamino-1-(4-morpholinylphenyl)-1-butanone and 2-(dimethylamino). -2-[(4-methylphenyl)methyl]-[4-(4-morpholinyl)phenyl]-1-butanone, 2-methyl-1-[4-(methylthio) α-Aminoalkylphenone photopolymerization initiator such as phenyl]-2-morpholinylpropan-1-one; 1-[9-ethyl-6-(2-methylbenzylidene) An oxime ester photopolymerization initiator such as -9H-carbazol-3-yl]-ethanone-1-(O-acetamidofluorene); benzophenone, methylbenzophenone, orthophthalic acid Kean acid, benzhydryl ethyl ether, 2,2-diethoxyacetophenone, 2,4-diethylthioxanthone, diphenyl-(2,4,6-trimethylbenzene Mercapto)phosphine oxide, ethyl-(2,4,6-trimethylbenzylidene)phenylphosphonate, 4,4'-bis(diethylamino)benzophenone, 1 -hydroxy-cyclohexyl-phenyl ketone, 2,2-dimethoxy-1,2-diphenylethan-1-one, 1-[4-(2-hydroxyethoxy)-phenyl] 2-hydroxy-2-methyl-l-propan-1-one, bis(2,4,6-trimethylbenzylidene)-phenylphosphine oxide, etc., in addition to sulfonium salt photopolymerization Starter and the like. Either of them may be used alone or in combination of two or more.

此外,感光性樹脂組成物中,與(C)成分組合而作為光聚合起始助劑,可含有N,N-二甲胺基安息香酸乙酯、N,N-二甲胺基安息香酸異戊酯、4-二甲胺基苯甲酸戊酯、三乙胺、三乙醇胺等的三級胺類,亦可含有如吡唑啉類、蒽類、香豆素類、咕噸酮類、噻噸酮類等般的光增感劑。其任一者皆可單獨使用或併用兩種以上。Further, in the photosensitive resin composition, in combination with the component (C), as a photopolymerization initiation aid, it may contain N,N-dimethylamino benzoic acid ethyl ester, N,N-dimethylamino benzoic acid different a tertiary amine such as amyl ester, amyl 4-dimethylaminobenzoate, triethylamine or triethanolamine, and may also contain, for example, pyrazolines, anthraquinones, coumarins, xanthones, and thiophenes. Light sensitizers such as tons of ketones. Either of them may be used alone or in combination of two or more.

(C)成分的具體例子,可列舉IGM公司製的「Omnirad907」、「Omnirad369」、「Omnirad379」、「Omnirad819」、「OmniradTPO」、BASF公司製的「IrgacureOXE-01」、「IrgacureOXE-02」、「Irgacure819」、ADEKA公司製的「N-1919」等。Specific examples of the component (C) include "Omnirad 907", "Omnirad 369", "Omnirad 379", "Omnirad 819", "Omnirad TPO" manufactured by IGM, "Irgacure OXE-01" manufactured by BASF Corporation, and "Irgacure OXE-02". "Irgacure 819", "N-1919" made by ADEKA Corporation.

(C)成分的含量,從使感光性樹脂組成物充分光硬化,提升絕緣信賴性的觀點看來,感光性樹脂組成物的固體成分全體定為100質量%時,宜為0.01質量%以上,較佳為0.03質量%以上,更佳為0.05質量%以上。另一方面,從抑制感度過高造成解像性降低的觀點看來,上限宜為1質量%以下,較佳為0.5質量%以下,更佳為0.3質量%以下。The content of the component (C) is preferably 0.01% by mass or more, when the total amount of the solid content of the photosensitive resin composition is 100% by mass, from the viewpoint of sufficiently curing the photosensitive resin composition and improving the reliability of the insulation. It is preferably 0.03 mass% or more, more preferably 0.05 mass% or more. On the other hand, the upper limit is preferably 1% by mass or less, preferably 0.5% by mass or less, and more preferably 0.3% by mass or less from the viewpoint of suppressing the deterioration of the resolution.

<(D)環氧樹脂>   感光性樹脂組成物含有(D)環氧樹脂。藉由含有(D)成分,可提升絕緣信賴性。但是,此處所謂的(D)成分,不包括含有乙烯性不飽和基及羧基之環氧樹脂。<(D) Epoxy Resin> The photosensitive resin composition contains (D) an epoxy resin. By containing the (D) component, the insulation reliability can be improved. However, the component (D) referred to herein does not include an epoxy resin containing an ethylenically unsaturated group and a carboxyl group.

(D)成分,可列舉例如雙酚AF型環氧樹脂、及全氟烷基型環氧樹脂等的含有氟的環氧樹脂;雙酚A型環氧樹脂;雙酚F型環氧樹脂;雙酚S型環氧樹脂;聯二甲酚型環氧樹脂;二環戊二烯型環氧樹脂;三酚型環氧樹脂;萘酚酚醛型環氧樹脂;苯酚酚醛型環氧樹脂;第三丁基-兒茶酚型環氧樹脂:萘型環氧樹脂;萘酚型環氧樹脂;蒽型環氧樹脂;縮水甘油基胺型環氧樹脂;縮水甘油基酯型環氧樹脂;甲酚酚醛型環氧樹脂;聯苯基型環氧樹脂;線狀脂肪族環氧樹脂;具有丁二烯構造的環氧樹脂;脂環式環氧樹脂、具有酯骨架的脂環式環氧樹脂;雜環式環氧樹脂;含有螺環的環氧樹脂;環己烷二甲醇型環氧樹脂;伸萘基醚型環氧樹脂;三羥甲基型環氧樹脂;四苯基乙烷型環氧樹脂、鹵化環氧樹脂等,從提升密著性的觀點看來,以雙酚F型環氧樹脂、聯苯基型環氧樹脂為佳,聯苯基型環氧樹脂較佳。另外,從提升耐熱性的觀點看來,以萘型環氧樹脂、萘酚型環氧樹脂、蒽型環氧樹脂、伸萘基醚型環氧樹脂、四苯基乙烷型環氧樹脂為佳,四苯基乙烷型環氧樹脂為較佳。環氧樹脂可單獨使用一種或組合兩種以上來使用。(D)成分,從提升密著性及耐熱性的觀點看來,以含有聯苯基型環氧樹脂、及四苯基乙烷型環氧樹脂的至少任一者為佳。Examples of the component (D) include a fluorine-containing epoxy resin such as a bisphenol AF epoxy resin and a perfluoroalkyl epoxy resin; a bisphenol A epoxy resin; and a bisphenol F epoxy resin; Bisphenol S type epoxy resin; dixylenol type epoxy resin; dicyclopentadiene type epoxy resin; trisphenol type epoxy resin; naphthol novolac type epoxy resin; phenol novolac type epoxy resin; Tributyl-catechol type epoxy resin: naphthalene type epoxy resin; naphthol type epoxy resin; fluorene type epoxy resin; glycidyl amine type epoxy resin; glycidyl ester type epoxy resin; Phenolic novolac type epoxy resin; biphenyl type epoxy resin; linear aliphatic epoxy resin; epoxy resin having butadiene structure; alicyclic epoxy resin; alicyclic epoxy resin having ester skeleton Heterocyclic epoxy resin; epoxy resin containing spiro ring; cyclohexane dimethanol type epoxy resin; naphthyl ether type epoxy resin; trimethylol type epoxy resin; tetraphenylethane type Epoxy resin, halogenated epoxy resin, etc., from the viewpoint of improving adhesion, bisphenol F type epoxy resin, biphenyl type epoxy tree The fat is preferred, and the biphenyl type epoxy resin is preferred. In addition, from the viewpoint of improving heat resistance, a naphthalene type epoxy resin, a naphthol type epoxy resin, a fluorene type epoxy resin, a naphthyl ether type epoxy resin, and a tetraphenylethane type epoxy resin are used. Preferably, a tetraphenylethane type epoxy resin is preferred. The epoxy resins may be used alone or in combination of two or more. The component (D) is preferably at least one selected from the group consisting of a biphenyl type epoxy resin and a tetraphenylethane type epoxy resin from the viewpoint of improving adhesion and heat resistance.

環氧樹脂,以含有一分子中具有兩個以上的環氧基的環氧樹脂為佳。在將環氧樹脂的非揮發成分定為100質量%時,以至少50質量%以上為一分子中具有兩個以上的環氧基的環氧樹脂為佳。(E)成分亦可併用兩種以上的環氧樹脂。The epoxy resin preferably contains an epoxy resin having two or more epoxy groups in one molecule. When the nonvolatile component of the epoxy resin is 100% by mass, it is preferred that at least 50% by mass or more of the epoxy resin having two or more epoxy groups in one molecule is used. Two or more epoxy resins may be used in combination with the component (E).

環氧樹脂的具體例子,可列舉DIC公司製的「HP4032」、「HP4032D」、「HP4032SS」、「HP4032H」(萘型環氧樹脂)、三菱化學公司製的「828US」、「jER828EL」(雙酚A型環氧樹脂)、「JER807」(雙酚F型環氧樹脂)、「jER152」(苯酚酚醛型環氧樹脂)、「630」、「630LSD」(縮水甘油基胺型環氧樹脂)、新日鐵住金化學公司製的「ZX1059」(雙酚A型環氧樹脂與雙酚F型環氧樹脂的混合品)、新日鐵住金化學公司製的「YD-8125G」(雙酚A型環氧樹脂)、Nagase ChemteX公司製的「EX-721」(縮水甘油基酯型環氧樹脂)、Daicel公司製的「CELLOXIDE 2021P」(具有酯骨架的脂環式環氧樹脂)、「PB-3600」(具有丁二烯構造的環氧樹脂)、新日鐵住金化學公司製的「ZX1658」、「ZX1658GS」(液狀1,4-縮水甘油基環己烷)、三菱化學公司製的「630LSD」(縮水甘油基胺型環氧樹脂)、Daikin工業公司製的「E-7432」、「E-7632」(全氟烷基型環氧樹脂)、DIC公司製的「HP-4700」、「HP-4710」(萘型4官能環氧樹脂)、「N-690」(甲酚酚醛型環氧樹脂)、「N-695」(甲酚酚醛型環氧樹脂)、「HP-7200」、「HP-7200HH」、「HP-7200H」(二環戊二烯型環氧樹脂)、「EXA-7311」、「EXA-7311-G3」、「EXA-7311-G4」、「EXA-7311-G4S」、「HP6000」(伸萘基醚型環氧樹脂)、日本化藥公司製的「EPPN-502H」(三酚型環氧樹脂)、「NC7000L」(萘酚酚醛型環氧樹脂)、「NC3000H」、「NC3000」、「NC3000L」、「NC3100」(聯苯基型環氧樹脂)、新日鐵住金化學公司製的「ESN475V」(萘型環氧樹脂)、「ESN485」(萘酚酚醛型環氧樹脂)、「YSLV-80XY」(四甲基雙酚F型環氧樹脂)、三菱化學公司製的「YX4000H」、「YL6121」(聯苯基型環氧樹脂)、「YX4000HK」(聯二甲酚型環氧樹脂)、「YX8800」(蒽型環氧樹脂)、大阪瓦斯化學公司製的「PG-100」、「CG-500」、三菱化學公司製的「YL7800」(芴型環氧樹脂)、三菱化學公司製的「1010」(固體狀雙酚A型環氧樹脂)、「1031S」(四苯基乙烷型環氧樹脂)、「YL7760」(雙酚AF型環氧樹脂)等。Specific examples of the epoxy resin include "HP4032", "HP4032D", "HP4032SS", "HP4032H" (naphthalene type epoxy resin) manufactured by DIC Corporation, "828US" manufactured by Mitsubishi Chemical Corporation, and "jER828EL" (double Phenol A type epoxy resin), "JER807" (bisphenol F type epoxy resin), "jER152" (phenol novolac type epoxy resin), "630", "630LSD" (glycidylamine type epoxy resin) "ZX1059" (a mixture of bisphenol A type epoxy resin and bisphenol F type epoxy resin) manufactured by Nippon Steel & Sumitomo Chemical Co., Ltd., and "YD-8125G" (bisphenol A) manufactured by Nippon Steel & Sumitomo Chemical Co., Ltd. "Epoxy resin", "EX-721" (glycidyl ester type epoxy resin) manufactured by Nagase ChemteX Co., Ltd., "CELLOXIDE 2021P" manufactured by Daicel Co., Ltd. (alicyclic epoxy resin having an ester skeleton), "PB -3600" (epoxy resin with butadiene structure), "ZX1658" manufactured by Nippon Steel & Sumitomo Chemical Co., Ltd., "ZX1658GS" (liquid 1,4-glycidylcyclohexane), manufactured by Mitsubishi Chemical Corporation "630LSD" (glycidylamine type epoxy resin), "E-7432" and "E-7632" manufactured by Daikin Industries Co., Ltd. (perfluoroalkyl type) Epoxy resin), "HP-4700", "HP-4710" (naphthalene type 4-functional epoxy resin), "N-690" (cresol novolac type epoxy resin), "N-695" manufactured by DIC Corporation (cresol novolac type epoxy resin), "HP-7200", "HP-7200HH", "HP-7200H" (dicyclopentadiene type epoxy resin), "EXA-7311", "EXA-7311- G3", "EXA-7311-G4", "EXA-7311-G4S", "HP6000" (stretching naphthyl ether epoxy resin), "EPPN-502H" manufactured by Nippon Kayaku Co., Ltd. (trisphenol epoxy) "Resin", "NC7000L" (naphthol novolac type epoxy resin), "NC3000H", "NC3000", "NC3000L", "NC3100" (biphenyl type epoxy resin), manufactured by Nippon Steel & Sumitomo Chemical Co., Ltd. ESN475V" (naphthalene type epoxy resin), "ESN485" (naphthol novolac type epoxy resin), "YSLV-80XY" (tetramethyl bisphenol F type epoxy resin), "YX4000H" manufactured by Mitsubishi Chemical Corporation, "YL6121" (biphenyl type epoxy resin), "YX4000HK" (dixylenol type epoxy resin), "YX8800" (蒽 type epoxy resin), "PG-100" manufactured by Osaka Gas Chemical Co., Ltd., "CG-500", "YL7800" by Mitsubishi Chemical Corporation (芴-type epoxy resin), "1010" (solid bisphenol A type epoxy resin) manufactured by Mitsubishi Chemical Corporation, "1031S" (tetraphenylethane type epoxy resin), "YL7760" (bisphenol AF) Type epoxy resin).

(D)成分的含量,從得到表現出良好的拉伸破壞強度、絕緣信賴性的絕緣層的觀點看來,在將感光性樹脂組成物的固體成分全體定為100質量%時,宜為1質量%以上,較佳為5質量%以上,更佳為8質量%以上。環氧樹脂的含量的上限,在能夠發揮出本發明之效果的前提下,並不受特別限定,宜為25質量%以下,較佳為20質量%以下,更佳為15質量%以下。The content of the component (D) is preferably 1 when the solid content of the photosensitive resin composition is 100% by mass from the viewpoint of obtaining an insulating layer which exhibits excellent tensile strength and insulation reliability. The mass% or more is preferably 5% by mass or more, and more preferably 8% by mass or more. The upper limit of the content of the epoxy resin is not particularly limited as long as the effect of the present invention can be exerted, and is preferably 25% by mass or less, preferably 20% by mass or less, and more preferably 15% by mass or less.

環氧樹脂的環氧當量,宜為50~5000,較佳為50~3000,更佳為80~2000,再更佳為110~1000。藉由定在此範圍,感光性樹脂組成物的硬化物的交聯密度充足,可產生表面粗糙度小的絕緣層。此外,環氧當量,可依據JIS K7236作測定,為含有1當量環氧基的樹脂之質量。The epoxy equivalent of the epoxy resin is preferably from 50 to 5,000, preferably from 50 to 3,000, more preferably from 80 to 2,000, still more preferably from 110 to 1,000. By setting it within this range, the cured product of the photosensitive resin composition has a sufficient crosslinking density, and an insulating layer having a small surface roughness can be produced. Further, the epoxy equivalent can be measured in accordance with JIS K7236 and is a mass of a resin containing 1 equivalent of an epoxy group.

環氧樹脂的重量平均分子量,宜為100~5000,較佳為250~3000,更佳為400~1500。此處,環氧樹脂的重量平均分子量,是藉由凝膠滲透層析(GPC)法所測得的聚苯乙烯換算的重量平均分子量。The weight average molecular weight of the epoxy resin is preferably from 100 to 5,000, preferably from 250 to 3,000, more preferably from 400 to 1,500. Here, the weight average molecular weight of the epoxy resin is a polystyrene-equivalent weight average molecular weight measured by a gel permeation chromatography (GPC) method.

<(E)反應性稀釋劑>   感光性樹脂組成物,可進一步含有(E)反應性稀釋劑。藉由含有(E)成分,可提升光反應性。(E)成分可使用例如一分子中具有1個以上的(甲基)丙烯醯基且在室溫下為液體、固體或半固體的感光性(甲基)丙烯酸酯化合物。室溫表示25℃左右。「(甲基)丙烯醯基」,是指丙烯醯基及甲基丙烯醯基。<(E) Reactive diluent> The photosensitive resin composition may further contain (E) a reactive diluent. By containing the (E) component, the photoreactivity can be improved. As the component (E), for example, a photosensitive (meth) acrylate compound having one or more (meth) acrylonitrile groups in one molecule and being liquid, solid or semi-solid at room temperature can be used. Room temperature means about 25 ° C. The "(meth)acryloyl group" means an acryloyl group and a methacryloyl group.

代表性的感光性(甲基)丙烯酸酯化合物,可列舉例如丙烯酸2-羥乙酯、丙烯酸2-羥丁酯等的丙烯酸羥烷酯類、乙二醇、甲氧基四乙二醇、聚乙二醇、丙二醇等的二醇的單或二丙烯酸酯類、N,N-二甲基丙烯醯胺、N-羥甲基丙烯醯胺等的丙烯醯胺類、N,N-二甲基胺乙基丙烯酸酯等的胺基烷基丙烯酸酯類、三羥甲基丙烷、季戊四醇、二季戊四醇等的多元醇或該等的環氧乙烷、環氧丙烷或ε-己內酯的加成物的多價丙烯酸酯類、苯氧基丙烯酸酯、苯氧基乙基丙烯酸酯等酚類、或其環氧乙烷或環氧丙烷加成物等的丙烯酸酯類、由三羥甲基丙烷三縮水甘油醚等的縮水甘油醚衍生的環氧丙烯酸酯類、三聚氰胺丙烯酸酯類、及/或上述丙烯酸酯所對應的甲基丙烯酸酯類等。該等之中,以多價丙烯酸酯類或多價甲基丙烯酸酯類為佳,例如3價丙烯酸酯類或甲基丙烯酸酯類,可列舉三羥甲基丙烷三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、三羥甲基丙烷EO加成三(甲基)丙烯酸酯、甘油PO加成三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、四呋喃甲基醇寡聚(甲基)丙烯酸酯、乙基卡必醇寡聚(甲基)丙烯酸酯、1,4-丁二醇寡聚(甲基)丙烯酸酯、1,6-己二醇寡聚(甲基)丙烯酸酯、三羥甲基丙烷寡聚(甲基)丙烯酸酯、季戊四醇寡聚(甲基)丙烯酸酯、四羥甲基甲烷四(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、N,N,N’,N’-肆(β-羥乙基)乙基二胺之(甲基)丙烯酸酯等,3價以上的丙烯酸酯類或甲基丙烯酸酯類,可列舉三(2-(甲基)丙烯醯氧基乙基)磷酸酯、三(2-(甲基)丙烯醯氧基丙基)磷酸酯、三(3-(甲基)丙烯醯氧基丙基)磷酸酯、三(3-(甲基)丙烯醯基-2-羥氧基丙基)磷酸酯、二(3-(甲基)丙烯醯基-2-羥氧基丙基)(2-(甲基)丙烯醯氧基乙基)磷酸酯、(3-(甲基)丙烯醯基-2-羥氧基丙基)二(2-(甲基)丙烯醯氧基乙基)磷酸酯等的磷酸三酯(甲基)丙烯酸酯。這些感光性(甲基)丙烯酸酯化合物的任一種皆可單獨使用或併用兩種以上。Typical photosensitive (meth) acrylate compounds include hydroxyalkyl acrylates such as 2-hydroxyethyl acrylate and 2-hydroxybutyl acrylate, ethylene glycol, methoxytetraethylene glycol, and poly Mono- or diacrylates of diols such as ethylene glycol and propylene glycol, acrylamides such as N,N-dimethyl decylamine and N-methylol acrylamide, and N,N-dimethyl Aminoalkyl acrylate such as amine ethyl acrylate, polyhydric alcohol such as trimethylolpropane, pentaerythritol or dipentaerythritol or addition of such ethylene oxide, propylene oxide or ε-caprolactone a phenol such as a polyvalent acrylate, a phenoxy acrylate or a phenoxyethyl acrylate, or an acrylate such as an ethylene oxide or a propylene oxide adduct, or a trimethylolpropane A glycidyl ether-derived epoxy acrylate such as triglycidyl ether, a melamine acrylate, and/or a methacrylate corresponding to the above acrylate. Among these, a polyvalent acrylate or a polyvalent methacrylate is preferable, and for example, a trivalent acrylate or a methacrylate, trimethylolpropane tri(meth)acrylate, Pentaerythritol tri(meth)acrylate, trimethylolpropane EO addition tris(meth)acrylate, glycerin PO addition tris(meth)acrylate, pentaerythritol tetra(meth)acrylate, tetrafuranmethyl Alcohol oligomeric (meth) acrylate, ethyl carbitol oligo (meth) acrylate, 1,4-butanediol oligo (meth) acrylate, 1,6-hexanediol oligomerization ( Methyl) acrylate, trimethylolpropane oligomeric (meth) acrylate, pentaerythritol oligomeric (meth) acrylate, tetramethylol methane tetra(meth) acrylate, dipentaerythritol hexa(methyl) Acrylate, N, N, N', N'-fluorene (β-hydroxyethyl) ethyl diamine (meth) acrylate, etc., trivalent or higher acrylate or methacrylate, Tris(2-(methyl)propenyloxyethyl)phosphate, tris(2-(methyl)propenyloxypropyl)phosphate, tris(3-(methyl)propenyloxypropyl Phosphate ester, tris(3-(methyl) propylene Benzyl-2-hydroxyoxypropyl)phosphate, bis(3-(methyl)propenyl-2-hydroxyoxypropyl)(2-(methyl)propenyloxyethyl)phosphate, A phosphotriester (meth) acrylate such as (3-(meth)acrylinyl-2-hydroxyoxypropyl)bis(2-(methyl)propenyloxyethyl)phosphate. Any of these photosensitive (meth) acrylate compounds may be used singly or in combination of two or more.

在摻合(E)成分的情況,其含量,從促進光硬化,且製成硬化物時抑制沾黏觀點看來,在將感光性樹脂組成物的固體成分全體定為100質量%時,以0.5質量%~10質量%為佳,2質量%~8質量%為較佳。In the case of blending the component (E), the content of the photosensitive resin composition is 100% by mass, and the content of the photosensitive resin composition is 100% by mass. It is preferably 0.5% by mass to 10% by mass, and preferably 2% by mass to 8% by mass.

<(F)有機溶劑>   感光性樹脂組成物,可進一步含有(G)有機溶劑。藉由含有(G)成分,可調整清漆黏度。(G)有機溶劑,可列舉例如乙基甲基酮、環己酮等的酮類、甲苯、二甲苯、四甲基苯等的芳香族烴類、甲基溶纖劑、丁基溶纖劑、甲基卡必醇、丁基卡必醇、丙二醇單甲醚、二丙二醇單乙醚、二丙二醇二乙醚、三乙二醇單乙醚等的二醇醚類、醋酸乙酯、醋酸丁酯、丁基溶纖劑醋酸酯、卡必醇醋酸酯、乙基二甘醇醋酸酯等的酯類、辛烷、癸烷等的脂肪族烴類、石油醚、石油腦、氫化石油腦、溶劑油等的石油系溶劑等。該等可單獨使用一種或組合兩種以上來使用。在使用有機溶劑的情況,其含量可由感光性樹脂組成物塗佈性的觀點來適當地調整。<(F) Organic Solvent> The photosensitive resin composition may further contain (G) an organic solvent. The varnish viscosity can be adjusted by containing the (G) component. (G) The organic solvent may, for example, be a ketone such as ethyl methyl ketone or cyclohexanone; an aromatic hydrocarbon such as toluene, xylene or tetramethylbenzene; methyl cellosolve; butyl cellosolve; Glycol ethers such as carbitol, butyl carbitol, propylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol diethyl ether, triethylene glycol monoethyl ether, ethyl acetate, butyl acetate, butyl cellosolve An ester such as acetate, carbitol acetate or ethyl diglycol acetate, an aliphatic hydrocarbon such as octane or decane, or petroleum solvent such as petroleum ether, petroleum brain, hydrogenated petroleum brain or solvent oil. Wait. These may be used alone or in combination of two or more. In the case of using an organic solvent, the content thereof can be appropriately adjusted from the viewpoint of coatability of the photosensitive resin composition.

<(G)其他添加劑>   感光性樹脂組成物,在不阻礙本發明之目的程度,可進一步含有(G)其他添加劑。(G)其他添加劑,可添加例如熱塑性樹脂、有機填充材、三聚氰胺、有機膨土等的微粒子、酞菁藍、酞菁綠、碘綠、重氮黃、結晶紫、氧化鈦、碳黑、萘黑等的著色劑、氫醌、吩噻嗪、甲基氫醌、氫醌單甲醚、兒茶酚、五倍子酚等的聚合禁止劑、膨潤土、蒙脫石等的增黏劑、聚矽氧系、氟系、乙烯基樹脂系消泡劑、溴化環氧化合物、酸變性溴化環氧化合物、銻化合物、磷系化合物、芳香族縮合磷酸酯、含鹵素縮合磷酸酯等的阻燃劑、酚系硬化劑、氰酸酯系硬化劑等的熱硬化樹脂、等的各種添加劑。<(G) Other Additives> The photosensitive resin composition may further contain (G) other additives to the extent that the object of the present invention is not inhibited. (G) other additives, for example, fine particles such as thermoplastic resin, organic filler, melamine, organic bentonite, phthalocyanine blue, phthalocyanine green, iodine green, diazo yellow, crystal violet, titanium oxide, carbon black, naphthalene may be added. Coloring agent such as black, hydroquinone, phenothiazine, methylhydroquinone, hydroquinone monomethyl ether, catechol, gallic phenol, etc., polymerization inhibitor, bentonite, montmorillonite, etc. Flame retardant, fluorine-based, vinyl resin-based antifoaming agent, brominated epoxy compound, acid-denatured brominated epoxy compound, hydrazine compound, phosphorus-based compound, aromatic condensed phosphate, halogen-containing condensed phosphate Various additives such as a thermosetting resin such as a phenolic curing agent or a cyanate curing agent.

感光性樹脂組成物,可藉由將作為必須成分的上述(A)~(D)成分混合,作為任意成分的上述(E)~(G)成分適當地混合,另外,因應必要藉由三輥機、球磨機、珠磨機、混砂機等的混練手段、或超級攪拌機、行星式攪拌機等的攪拌手段混練或攪拌,而製造出樹脂清漆。The photosensitive resin composition can be suitably mixed by mixing the above-mentioned components (A) to (D) as an essential component, and the above-mentioned components (E) to (G) as an optional component are appropriately mixed, and it is necessary to use three rolls as necessary. A resin varnish is produced by kneading or stirring a mixing means such as a machine, a ball mill, a bead mill, a sand mixer, or a stirring means such as a super mixer or a planetary mixer.

<感光性樹脂組成物的物性、用途>   在使本發明之感光性樹脂組成物光硬化,然後在190℃下熱硬化90分鐘之硬化物,會表現出平均線熱膨脹率低的特性。亦即,產生平均線熱膨脹率低的絕緣層及阻焊劑。平均線熱膨脹率,宜為45ppm以下,較佳為44ppm以下,更佳為43ppm以下,42ppm以下。下限不受特別限定,可定為10ppm以上等。平均線熱膨脹率的測定,可依據後述<平均線膨脹率的測定>所記載的方法作測定。<Physical properties and use of the photosensitive resin composition> The cured product of the photosensitive resin composition of the present invention is photocured and then cured at 190 ° C for 90 minutes, and exhibits a low average thermal expansion coefficient. That is, an insulating layer and a solder resist having a low average thermal expansion coefficient are produced. The average linear thermal expansion coefficient is preferably 45 ppm or less, preferably 44 ppm or less, more preferably 43 ppm or less, and 42 ppm or less. The lower limit is not particularly limited and may be set to 10 ppm or more. The measurement of the average linear thermal expansion coefficient can be carried out according to the method described in <Measurement of the average linear expansion ratio> described later.

本發明之感光性樹脂組成物,含有平均粒徑及比表面積在既定範圍內之(B)成分,因此即使該(B)成分的含量多,也會表現出解像性優異的特性。因此,沒有殘渣的最小導孔徑,宜為100μm以下,較佳為90μm以下,更佳為80μm以下,70μm以下。下限不受特別限定,可定為0.1μm以上等。另外,從解像性優異的觀點看來,通常在L/S(線寬/間距)之間,並不存在樹脂填埋或剝離。下限不受特別限定,可定為1μm/1μm以上等。解像性的評估,可依據後述<解像性及耐龜裂性的評估>所記載的方法進行評估。Since the photosensitive resin composition of the present invention contains the component (B) having an average particle diameter and a specific surface area within a predetermined range, even if the content of the component (B) is large, the composition exhibits excellent resolution. Therefore, the minimum pore diameter without residue is preferably 100 μm or less, preferably 90 μm or less, more preferably 80 μm or less and 70 μm or less. The lower limit is not particularly limited and may be 0.1 μm or more. Further, from the viewpoint of excellent resolution, usually, there is no resin filling or peeling between L/S (line width/pitch). The lower limit is not particularly limited, and may be set to 1 μm / 1 μm or more. The evaluation of the resolution can be evaluated in accordance with the method described in "Evaluation of resolution and crack resistance" described later.

在使本發明之感光性樹脂組成物光硬化之後,在190℃下熱硬化90分鐘之硬化物,會表現出耐龜裂性優異的特性。亦即會產生耐龜裂性優異的絕緣層及阻焊劑。-65℃到150℃之間的昇溫測試即使重覆500次,通常也不會觀察到龜裂及剝離。耐龜裂性的評估,可依據後述<解像性及耐龜裂性的評估>所記載的方法來評估。After the photosensitive resin composition of the present invention is photocured, the cured product which is thermally cured at 190 ° C for 90 minutes exhibits excellent properties against cracking. That is, an insulating layer and a solder resist excellent in crack resistance are produced. The temperature rise test between -65 ° C and 150 ° C usually does not observe cracking and peeling even if it is repeated 500 times. The evaluation of the crack resistance can be evaluated according to the method described in the "Evaluation of resolution and crack resistance" described later.

本發明之感光性樹脂組成物的用途並未受到特別限定,可廣泛使用於感光性薄膜、附支持體的感光性薄膜、預浸體等的絕緣樹脂薄片、電路基板(層合板用途、多層印刷電路板用途等)、阻焊劑、底層填材、晶粒結著材、半導體密封材、填孔樹脂、零件包埋樹脂等必須用到感光性樹脂組成物的用途。尤其,適合使用作為印刷電路板的絕緣層用感光性樹脂組成物(以感光性樹脂組成物的硬化物作為絕緣層的印刷電路板)、層間絕緣層用感光性樹脂組成物(以感光性樹脂組成物的硬化物作為層間絕緣層的印刷電路板)、鍍敷形成用感光性樹脂組成物(在感光性樹脂組成物的硬化物上形成鍍敷的印刷電路板)、及阻焊劑用感光性樹脂組成物(以感光性樹脂組成物的硬化物作為阻焊劑的印刷電路板)。The use of the photosensitive resin composition of the present invention is not particularly limited, and can be widely used for a photosensitive film, a photosensitive film with a support, an insulating resin sheet such as a prepreg, and a circuit board (for laminate use, multilayer printing). For circuit board applications, etc., solder resists, underfill materials, grain bonding materials, semiconductor sealing materials, hole-filling resins, and component embedding resins, etc., it is necessary to use a photosensitive resin composition. In particular, a photosensitive resin composition for an insulating layer of a printed circuit board (a printed circuit board having a cured product of a photosensitive resin composition as an insulating layer) and a photosensitive resin composition for an interlayer insulating layer (for a photosensitive resin) Photosensitive resin composition (a printed circuit board as an interlayer insulating layer), a photosensitive resin composition for plating (a printed circuit board formed by plating on a cured product of a photosensitive resin composition), and photosensitivity for a solder resist Resin composition (a printed circuit board using a cured product of a photosensitive resin composition as a solder resist).

[感光性薄膜]   本發明之感光性樹脂組成物,以樹脂清漆的狀態塗佈於支持基板上,並且使有機溶劑乾燥而形成感光性樹脂組成物層,可製成感光性薄膜。另外,還可將預先形成於支持體上的感光性薄膜層合於支持基板來使用。感光性薄膜可層合於各種支持基板。支持基板,主要可列舉玻璃環氧基板、金屬基板、聚酯基板、聚醯亞胺基板、BT樹脂基板、熱硬化型聚苯醚基板等的基板。[Photosensitive Film] The photosensitive resin composition of the present invention is applied onto a support substrate in a state of a resin varnish, and the organic solvent is dried to form a photosensitive resin composition layer, whereby a photosensitive film can be obtained. Further, a photosensitive film formed in advance on the support may be laminated on a support substrate and used. The photosensitive film can be laminated on various support substrates. The support substrate is mainly a substrate such as a glass epoxy substrate, a metal substrate, a polyester substrate, a polyimide substrate, a BT resin substrate, or a thermosetting polyphenylene ether substrate.

[附支持體的感光性薄膜]   本發明之感光性樹脂組成物,適合以在支持體上形成感光性樹脂組成物層的附支持體的感光性薄膜的形態來使用。亦即,附支持體的感光性薄膜,含有支持體、及設置於該支持體上而且由本發明之感光性樹脂組成物所形成的感光性樹脂組成物層。[Photosensitive film with a support] The photosensitive resin composition of the present invention is suitably used in the form of a photosensitive film having a support on which a photosensitive resin composition layer is formed on a support. In other words, the photosensitive film with a support includes a support and a photosensitive resin composition layer formed on the support and formed of the photosensitive resin composition of the present invention.

支持體,可列舉例如聚對苯二甲酸乙二酯薄膜、聚萘二甲酸乙二酯薄膜、聚丙烯薄膜、聚乙烯薄膜、聚乙烯醇薄膜、三乙醯基醋酸酯薄膜等,尤其以聚對苯二甲酸乙二酯薄膜為佳。The support may, for example, be a polyethylene terephthalate film, a polyethylene naphthalate film, a polypropylene film, a polyethylene film, a polyvinyl alcohol film, a triethyl decyl acetate film, or the like, especially A polyethylene terephthalate film is preferred.

市售的支持體,可列舉例如王子製紙公司製的製品名「ALPHAN MA-410」、「E-200C」、信越薄膜公司製等的聚丙烯薄膜、帝人公司製的製品名「PS-25」等的PS系列等的聚對苯二甲酸乙二酯薄膜等,並不受該等限制。這些支持體,為了使感光性樹脂組成物層的除去變得容易,只要將如聚矽氧塗佈劑般的剝離劑塗佈於表面即可。支持體的厚度以5μm~50μm的範圍為佳,10μm~25μm的範圍為較佳。藉由將厚度定在5μm以上,在顯像前進行支持體剝離時可抑制支持體破裂,藉由將厚度定在50μm以下,可提升由支持體上曝光時的解像度。另外,以魚眼現象少的支持體為佳。此處魚眼現象是指在將材料藉由熱熔融,混練、擠出,雙軸延伸、澆鑄法等製造出薄膜時,材料的異物、未溶解物、氧化劣化物等被吸收到薄膜中的現象。For example, a product such as "ALPHAN MA-410" manufactured by Oji Paper Co., Ltd., "E-200C", a polypropylene film manufactured by Shin-Etsu Film Co., Ltd., and a product name "PS-25" manufactured by Teijin Co., Ltd. A polyethylene terephthalate film or the like such as a PS series is not limited thereto. In order to facilitate removal of the photosensitive resin composition layer, these supports may be applied to a surface of a release agent such as a polyoxymethylene coating agent. The thickness of the support is preferably in the range of 5 μm to 50 μm, and preferably in the range of 10 μm to 25 μm. By setting the thickness to 5 μm or more, the support is prevented from being cracked when the support is peeled off before development, and by setting the thickness to 50 μm or less, the resolution at the time of exposure on the support can be improved. In addition, a support having a small fisheye phenomenon is preferred. Here, the fisheye phenomenon means that when a film is produced by heat fusion, kneading, extrusion, biaxial stretching, casting, or the like, foreign matter, undissolved matter, oxidative degradation material, or the like of the material is absorbed into the film. phenomenon.

另外,為了減少利用紫外線等的活性能量射線進行曝光時的光線散射,支持體以透明性優異為佳。支持體,具體而言,作為透明性指標的濁度(由JIS K6714規格化的霧度)以0.1~5為佳。此外,感光性樹脂組成物層可藉由保護薄膜來保護。Further, in order to reduce light scattering during exposure by active energy rays such as ultraviolet rays, the support is preferably excellent in transparency. The support, specifically, the haze (the haze normalized by JIS K6714) as the transparency index is preferably 0.1 to 5. Further, the photosensitive resin composition layer can be protected by a protective film.

藉由以保護薄膜來保護附支持體的感光性薄膜的感光性樹脂組成物層側,可防止塵埃等附著或損傷感光性樹脂組成物層表面。保護薄膜可使用由與上述支持體同樣的材料所構成的薄膜。保護薄膜的厚度不受特別限定,以1μm~40μm的範圍為佳,5μm~30μm的範圍為較佳,10μm~30μm的範圍為更佳。藉由將厚度定在1μm以上,可提升保護薄膜的使用性,定在40μm以下,會有廉價性改善的傾向。此外,保護薄膜,以感光性樹脂組成物層與保護薄膜的接著力相對於感光性樹脂組成物層與支持體的接著力而言較小為佳。By protecting the photosensitive resin composition layer side of the photosensitive film with a support by a protective film, it is possible to prevent dust or the like from adhering or damaging the surface of the photosensitive resin composition layer. As the protective film, a film composed of the same material as the above support can be used. The thickness of the protective film is not particularly limited, and is preferably in the range of 1 μm to 40 μm, more preferably in the range of 5 μm to 30 μm, and still more preferably in the range of 10 μm to 30 μm. When the thickness is set to 1 μm or more, the usability of the protective film can be improved, and if it is 40 μm or less, the inexpensiveness tends to be improved. Further, in the protective film, it is preferable that the adhesion force of the photosensitive resin composition layer and the protective film is small with respect to the adhesion force of the photosensitive resin composition layer and the support.

本發明之附支持體的感光性薄膜,可藉由例如使本發明之感光性樹脂組成物溶解於有機溶劑,調製出樹脂清漆,在支持體上塗佈此樹脂清漆,藉由加熱或熱風吹送等使有機溶劑乾燥,形成感光性樹脂組成物層來製造。具體而言,可藉由首先以真空脫泡法等將感光性樹脂組成物中的氣泡完全除去之後,將感光性樹脂組成物塗佈於支持體上,藉由熱風爐或遠紅外線爐將溶劑除去,並使其乾燥,接下來因應必要在所得到的感光性樹脂組成物層上層合保護薄膜,而製造出附支持體的感光性薄膜。具體的乾燥條件,會隨著感光性樹脂組成物的硬化性或樹脂清漆中的有機溶劑量而有所不同,含有30質量%~60質量%的有機溶劑的樹脂清漆,可在80℃~120℃下乾燥3分鐘~13分鐘。感光性樹脂組成物層中的殘存有機溶劑量,從防止後續步驟中的有機溶劑擴散的觀點看來,相對於感光性樹脂組成物層的總量,以定在5質量%以下為佳,定在2質量%以下為較佳。業界人士可藉由簡單的實驗適當地設定適合的乾燥條件。感光性樹脂組成物層的厚度,從提升使用性,且抑制感光性樹脂組成物層內部的感度及解像度降低的觀點看來,以定在5μm~500μm的範圍為佳,定在10μm~200μm的範圍為較佳,定在15μm~150μm的範圍為更佳,定在20μm~100μm的範圍為又更佳,定在20μm~60μm的範圍為特佳。The photosensitive film of the support of the present invention can be prepared by dissolving the photosensitive resin composition of the present invention in an organic solvent to prepare a resin varnish, applying the resin varnish to the support, and blowing it by heating or hot air. The organic solvent is dried to form a photosensitive resin composition layer to be produced. Specifically, the photosensitive resin composition can be applied to the support by first removing the bubbles in the photosensitive resin composition by a vacuum defoaming method or the like, and the solvent can be applied by a hot air oven or a far infrared furnace. After removing and drying, it is necessary to laminate a protective film on the obtained photosensitive resin composition layer, and the photosensitive film with a support is manufactured. The specific drying conditions vary depending on the curability of the photosensitive resin composition or the amount of the organic solvent in the resin varnish, and the resin varnish containing 30% by mass to 60% by mass of the organic solvent may be in the range of 80 ° C to 120 ° Dry at °C for 3 minutes to 13 minutes. The amount of the organic solvent remaining in the photosensitive resin composition layer is preferably 5% by mass or less based on the total amount of the photosensitive resin composition layer from the viewpoint of preventing the diffusion of the organic solvent in the subsequent step. It is preferably 2% by mass or less. The industry can appropriately set suitable drying conditions by simple experimentation. The thickness of the photosensitive resin composition layer is preferably from 5 μm to 500 μm, and is preferably from 10 μm to 200 μm, from the viewpoint of improving the usability and suppressing the sensitivity and resolution in the photosensitive resin composition layer. The range is preferably in the range of 15 μm to 150 μm, more preferably in the range of 20 μm to 100 μm, and particularly preferably in the range of 20 μm to 60 μm.

感光性樹脂組成物的塗佈方式,可列舉例如凹版塗佈方式、微凹版塗佈方式、逆轉塗佈方式、吻合逆轉塗佈方式、模具塗佈方式、狹縫模具方式、唇口塗佈方式、缺角輪塗佈方式、刮刀塗佈方式、輥式塗佈方式、刀片塗佈方式、簾式塗佈方式、密閉凹版塗佈(chamber gravure coat)方式、狹縫模孔方式、噴霧塗佈方式、浸漬塗佈方式等。   感光性樹脂組成物可分成數次來塗佈,或一次完成塗佈,另外還可將多種不同方式組合來塗佈。尤其以均勻塗佈性優異的模具塗佈方式為佳。另外,為了避免異物混入等,以在無塵室等的異物發生少的環境實施塗佈步驟為佳。Examples of the coating method of the photosensitive resin composition include a gravure coating method, a micro gravure coating method, a reverse coating method, an anastomosis reversal coating method, a die coating method, a slit die method, and a lip coating method. , lack of angle coating method, blade coating method, roll coating method, blade coating method, curtain coating method, chamber gravure coating method, slit die hole method, spray coating Method, dip coating method, and the like. The photosensitive resin composition may be applied in several times or in one pass, and may be applied in combination in a plurality of different manners. In particular, a mold application method having excellent uniform coating properties is preferred. In addition, in order to avoid foreign matter incorporation or the like, it is preferable to carry out the coating step in an environment where the generation of foreign matter such as a clean room is small.

本發明之附支持體的感光性薄膜的感光性樹脂組成物層,會表現出柔軟性優異的特性。以即使將感光性樹脂組成物層以美工刀切割,也沒有觀察到感光性樹脂組成物的飛散或龜裂為佳,另外,即使將感光性樹脂組成物層彎折180°,也沒有觀察到感光性樹脂組成物的飛散或龜裂為佳。柔軟性可依據後述<薄膜的外觀、柔軟性的評估>的記載作測定。The photosensitive resin composition layer of the photosensitive film of the support of the present invention exhibits excellent properties of flexibility. Even if the photosensitive resin composition layer was cut with a utility knife, scattering or cracking of the photosensitive resin composition was not observed, and even if the photosensitive resin composition layer was bent by 180°, no observation was observed. It is preferable that the photosensitive resin composition is scattered or cracked. The flexibility can be measured in accordance with the description of the "evaluation of the appearance and flexibility of the film" described later.

[印刷電路板]   本發明之印刷電路板,含有由本發明之感光性樹脂組成物的硬化物所形成的絕緣層。該絕緣層以作為阻焊劑來使用為佳。[Printed Circuit Board] The printed wiring board of the present invention contains an insulating layer formed of a cured product of the photosensitive resin composition of the present invention. The insulating layer is preferably used as a solder resist.

詳細而言,本發明之印刷電路板,可使用上述感光性薄膜、或附支持體的感光性薄膜來製造。以下針對絕緣層為阻焊劑的情況作說明。Specifically, the printed wiring board of the present invention can be produced by using the above-mentioned photosensitive film or a photosensitive film with a support. The following description will be made on the case where the insulating layer is a solder resist.

<塗佈及乾燥步驟>   藉由將感光性樹脂組成物以樹脂清漆狀態直接塗佈於電路基板上,並使有機溶劑乾燥,而在電路基板上形成感光性薄膜。<Coating and Drying Step> The photosensitive resin composition is directly applied onto a circuit board in a resin varnish state, and the organic solvent is dried to form a photosensitive film on the circuit board.

電路基板,可列舉例如玻璃環氧基板、金屬基板、聚酯基板、聚醯亞胺基板、BT樹脂基板、熱硬化型聚苯醚基板等。此外,此處電路基板,是指在如上述般的基板的單面或兩面形成經圖案加工的導體層(電路)的基板。另外,在導體層與絕緣層交互層合而成的多層印刷電路板中,該多層印刷電路板最外層的單面或兩面為經圖案加工的導體層(電路)的基板,也被包括在此處所謂的電路基板。另外,還可藉由黑化處理、銅蝕刻等,預先對導體層表面實施粗化處理。Examples of the circuit board include a glass epoxy substrate, a metal substrate, a polyester substrate, a polyimide substrate, a BT resin substrate, and a thermosetting polyphenylene ether substrate. Here, the circuit substrate herein refers to a substrate in which a patterned conductor layer (circuit) is formed on one surface or both surfaces of the substrate as described above. In addition, in a multilayer printed circuit board in which a conductor layer and an insulating layer are alternately laminated, a substrate on one or both sides of the outermost layer of the multilayer printed circuit board is a patterned conductor layer (circuit), which is also included herein. The so-called circuit board. Further, the surface of the conductor layer may be roughened in advance by blackening treatment, copper etching, or the like.

塗佈方式,一般來說大多是使用絲網印刷法進行的全面印刷,其他方面,只要是可均勻塗佈的塗佈方式,則可使用任何手段。例如噴霧塗佈方式、熱熔塗佈方式、棒式塗佈方式、塗抹器方式、刮刀塗佈方式、刀片塗佈方式、氣刀塗佈方式、淋幕塗佈方式、輥塗方式、凹版塗佈方式、膠版印刷式、浸漬塗佈方式、刷毛塗佈、其他通常的塗佈方式,全部皆可使用。塗佈後,因應必要進行熱風爐或遠紅外線爐等乾燥。乾燥條件,以定為在80℃~120℃進行3分鐘~13分鐘為佳。以這樣的方式,可在電路基板上形成感光性薄膜。The coating method is generally a total printing using a screen printing method. In other respects, any means can be used as long as it is a coating method which can be uniformly applied. For example, spray coating method, hot melt coating method, bar coating method, applicator method, blade coating method, blade coating method, air knife coating method, curtain coating method, roll coating method, gravure coating A cloth method, an offset printing method, a dip coating method, a brush coating method, and other usual coating methods can be used. After coating, it is necessary to dry in a hot air furnace or a far infrared furnace as necessary. The drying conditions are preferably carried out at 80 ° C to 120 ° C for 3 minutes to 13 minutes. In this manner, a photosensitive film can be formed on the circuit substrate.

<層合步驟>   另外,在使用附支持體的感光性薄膜的情況,使用真空層壓機將感光性樹脂組成物層側層合於電路基板的單面或兩面。在層合步驟之中,在附支持體的感光性薄膜具有保護薄膜的情況,將該保護薄膜除去之後,因應必要將附支持體的感光性薄膜及電路基板預熱,將感光性樹脂組成物層加壓及加熱,同時壓合於電路基板。附支持體的感光性薄膜,適合使用藉由真空層合法,在減壓下層合於電路基板的方法。<Laminating Step> In the case of using a photosensitive film with a support, the photosensitive resin composition layer side is laminated on one side or both sides of the circuit board using a vacuum laminator. In the case where the photosensitive film with a support has a protective film in the lamination step, after removing the protective film, the photosensitive film and the circuit board with the support are required to be preheated, and the photosensitive resin composition is used. The layer is pressurized and heated while being pressed against the circuit substrate. A photosensitive film with a support is preferably a method of laminating a circuit board under reduced pressure by vacuum lamination.

層合步驟的條件並未受到特別限定,例如以將壓合溫度(層合溫度)定為70℃~140℃,壓合壓力定為1kgf/cm2 ~11kgf/cm2 (9.8×104 N/m2 ~107.9×104 N/m2 ),壓合時間定為5秒鐘~300秒鐘,空氣壓定在20mmHg(26.7hPa)以下的減壓下進行層合為佳。另外,層合步驟可為批次式或使用滾筒的連續式。真空層合法,可使用市售的真空層壓機來進行。市售的真空層壓機,可列舉例如Nikko Materials公司製的真空貼膜機、名機製作所公司製的真空加壓式層壓機、日立Industries公司製的滾筒乾式塗佈機、日立AIC公司製的真空層壓機等。以這樣的方式,在電路基板上形成感光性樹脂組成物層。The conditions of the laminating step are not particularly limited, for example, the pressing temperature (lamination temperature) is set to 70 ° C to 140 ° C, and the pressing pressure is set to 1 kgf / cm 2 to 11 kgf / cm 2 (9.8 × 10 4 N /m 2 to 107.9 × 10 4 N/m 2 ), the pressing time is set to 5 seconds to 300 seconds, and it is preferred to carry out lamination under reduced pressure of 20 mmHg (26.7 hPa) or less. Alternatively, the laminating step can be batch or continuous using a drum. Vacuum lamination can be carried out using a commercially available vacuum laminator. For example, a vacuum laminator manufactured by Nikko Materials Co., Ltd., a vacuum press laminator manufactured by Nihon Seiki Co., Ltd., a tumble dryer coater manufactured by Hitachi Industries, and a Hitachi AIC Co., Ltd. Vacuum laminating machine, etc. In this manner, a photosensitive resin composition layer is formed on the circuit board.

<曝光步驟>   藉由塗佈及乾燥步驟、或層合步驟,在電路基板上設置感光性薄膜(感光性樹脂組成物層)之後,接下來,透過光罩圖案,對感光性樹脂組成物層的既定部分照射活性光線,進行使照射部的感光性樹脂組成物層光硬化的曝光步驟。活性光線,可列舉例如紫外線、可見光、電子束、X光等,特別以紫外線為佳。紫外線的照射量大概為10mJ/cm2 ~1000mJ/cm2 。曝光方法,已知有使光罩圖案密著於印刷電路板進行的接觸曝光法;及不密著,並使用平行光線來曝光的非接觸曝光法,任一者皆可使用。另外,在感光性樹脂組成物層上存在支持體的情況,可由支持體上曝光,或將支持體剝離後進行曝光。<Exposure Step> After the photosensitive film (photosensitive resin composition layer) is provided on the circuit board by the coating and drying step or the lamination step, the photosensitive resin composition layer is passed through the mask pattern. The predetermined portion is irradiated with the active light, and an exposure step of photohardening the photosensitive resin composition layer of the irradiated portion is performed. Examples of the active light include ultraviolet rays, visible light, electron beams, X-rays, and the like, and ultraviolet rays are particularly preferable. The amount of ultraviolet rays to be irradiated is approximately 10 mJ/cm 2 to 1000 mJ/cm 2 . As the exposure method, a contact exposure method in which a mask pattern is adhered to a printed circuit board is known, and a non-contact exposure method in which the mask is not adhered and exposed using parallel light is known, and any of them can be used. Further, when a support is present on the photosensitive resin composition layer, the support may be exposed to light or the support may be peeled off and exposed.

阻焊劑,由於使用了本發明之感光性樹脂組成物,因此解像性優異。因此,光罩圖案中的曝光圖案,可使用例如電路寬度(線寬;L)與電路間的寬度(間距;S)之比(L/S)為100μm/100μm以下(亦即配線節距200μm以下)、L/S=80μm/80μm以下(配線節距160μm以下)、L/S=70μm/70μm以下(配線節距140μm以下)、L/S=60μm/60μm以下(配線節距120μm以下)的圖案。另外,節距沒有必要在電路基板的全體皆相同。The solder resist is excellent in resolution because the photosensitive resin composition of the present invention is used. Therefore, for the exposure pattern in the mask pattern, for example, the ratio of the circuit width (line width; L) to the width (spacing; S) between the circuits (L/S) is 100 μm/100 μm or less (that is, the wiring pitch is 200 μm). The following), L/S = 80 μm / 80 μm or less (wiring pitch: 160 μm or less), L/S = 70 μm / 70 μm or less (wiring pitch: 140 μm or less), L/S = 60 μm / 60 μm or less (wiring pitch: 120 μm or less) picture of. In addition, the pitch is not necessarily the same in all of the circuit board.

<顯像步驟>   曝光步驟後,在感光性樹脂組成物層上存在支持體的情況,藉由將該支持體除去之後,以濕式顯像或乾式顯像將並未光硬化的部分(未曝光部)除去而顯像,可形成圖案。<Exposure Step> After the exposure step, a support is present on the photosensitive resin composition layer, and after the support is removed, the portion which is not photohardened by wet development or dry development is not The exposed portion is removed and developed to form a pattern.

上述濕式顯像的情況,顯像液可使用鹼性水溶液、水系顯像液、有機溶劑等的安全且安定、操作性良好的顯像液,尤其以利用鹼水溶液來進行的顯像步驟為佳。另外,顯像方法,可適當地採用噴霧、搖動浸漬、塗刷、刮塗等的周知的方法。In the case of the above-described wet development, a developing liquid which is safe and stable, and has good workability, such as an alkaline aqueous solution, an aqueous developing solution, or an organic solvent, can be used as the developing solution, and in particular, the developing step using an aqueous alkali solution is good. Further, as the developing method, a well-known method such as spraying, shaking immersion, painting, and blade coating can be suitably employed.

作為顯像液使用的鹼性水溶液,可列舉例如氫氧化鋰、氫氧化鈉、氫氧化鉀等的鹼金屬氫氧化物、碳酸鈉、碳酸氫鈉等的碳酸鹽或重碳酸鹽、磷酸鈉、磷酸鉀等的鹼金屬磷酸鹽、焦磷酸鈉、焦磷酸鉀等的鹼金屬焦磷酸鹽的水溶液、或氫氧化四烷基銨等的不含金屬離子的有機鹼的水溶液,從不含金屬離子,不會對半導體晶片造成影響的觀點看來,以氫氧化四甲基銨(TMAH)的水溶液為佳。   對於這些鹼性水溶液而言,為了提升顯像效果,亦可將界面活性劑、消泡劑等添加至顯像液。上述鹼性水溶液的pH,以例如在8~12的範圍為佳,9~11的範圍為較佳。另外,上述鹼性水溶液的鹼濃度,以定在0.1質量%~10質量%為佳。上述鹼性水溶液的溫度,可依照感光性樹脂組成物層的解像性適當地選擇,以定在20℃~50℃為佳。Examples of the alkaline aqueous solution used as the developing solution include alkali metal hydroxides such as lithium hydroxide, sodium hydroxide, and potassium hydroxide; carbonates or bicarbonates such as sodium carbonate and sodium hydrogencarbonate; and sodium phosphate; An aqueous solution of an alkali metal pyrophosphate such as an alkali metal phosphate such as potassium phosphate, sodium pyrophosphate or potassium pyrophosphate or an organic base containing no metal ion such as tetraalkylammonium hydroxide, which does not contain a metal ion An aqueous solution of tetramethylammonium hydroxide (TMAH) is preferred from the viewpoint of not affecting the semiconductor wafer. For these alkaline aqueous solutions, in order to enhance the development effect, a surfactant, an antifoaming agent, or the like may be added to the developing solution. The pH of the alkaline aqueous solution is preferably in the range of, for example, 8 to 12, and preferably in the range of 9 to 11. Further, the alkali concentration of the alkaline aqueous solution is preferably from 0.1% by mass to 10% by mass. The temperature of the alkaline aqueous solution can be appropriately selected in accordance with the resolution of the photosensitive resin composition layer, and is preferably 20 ° C to 50 ° C.

作為顯像液使用的有機溶劑,例如丙酮、醋酸乙酯、具有碳原子數1~4之烷氧基的烷氧基乙醇、乙醇、異丙醇、丁醇、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單丁醚。The organic solvent used as the developing solution, for example, acetone, ethyl acetate, alkoxyethanol having an alkoxy group having 1 to 4 carbon atoms, ethanol, isopropanol, butanol, diethylene glycol monomethyl ether, Diethylene glycol monoethyl ether, diethylene glycol monobutyl ether.

這種有機溶劑的濃度,相對於顯像液總量,以2質量%~90質量%為佳。另外,這種有機溶劑的溫度,可依照解像性來調節。此外,這種有機溶劑可單獨或組合兩種以上來使用。單獨使用的有機溶劑系顯像液,可列舉例如1,1,1-三氯乙烷、N-甲基吡咯烷酮、N,N-二甲基甲醯胺、環己酮、甲基異丁基酮、γ-丁內酯。The concentration of the organic solvent is preferably 2% by mass to 90% by mass based on the total amount of the developing liquid. In addition, the temperature of such an organic solvent can be adjusted in accordance with the resolution. Further, such an organic solvent may be used singly or in combination of two or more. The organic solvent-based developing solution used alone may, for example, be 1,1,1-trichloroethane, N-methylpyrrolidone, N,N-dimethylformamide, cyclohexanone or methyl isobutyl. Ketone, γ-butyrolactone.

在圖案形成之中,亦可因應必要併用上述兩種以上的顯像方法來使用。顯像的方式,已知有浸漬方式、覆液方式、噴霧方式、高壓噴霧方式、塗刷、拍擊等,為了提升解像度,適合為高壓噴霧方式。採用噴霧方式時的噴霧壓力,以0.05MPa~0.3MPa為佳。In the pattern formation, it is also possible to use the above two or more development methods as necessary. The method of development is known as a immersion method, a liquid coating method, a spray method, a high pressure spray method, a brushing, a slap, etc., and a high pressure spray method is suitable for improving the resolution. The spray pressure when using the spray method is preferably 0.05 MPa to 0.3 MPa.

<熱硬化(後烘)步驟>   上述顯像步驟結束後,進行熱硬化(後烘)步驟,而形成阻焊劑。後烘步驟,可列舉利用高壓水銀燈進行的紫外線照射步驟或使用無塵烘箱的加熱步驟等。在照射紫外線的情況,可因應必要調整其照射量,例如能夠以0.05J/cm2 ~10J/cm2 左右的照射量進行照射。另外,加熱的條件只要因應感光性樹脂組成物中的樹脂成分的種類、含量等適當地選擇即可,宜在150℃~220℃加熱20分鐘~180分鐘的範圍,較佳為160℃~200℃加熱30分鐘~120分鐘的範圍選擇。<Thermal hardening (post-baking) step> After the above-mentioned developing step is completed, a thermal hardening (post-baking) step is performed to form a solder resist. The post-baking step may be an ultraviolet irradiation step using a high-pressure mercury lamp or a heating step using a dust-free oven. When the ultraviolet ray is irradiated, the amount of irradiation can be adjusted as necessary, and for example, it can be irradiated with an irradiation amount of about 0.05 J/cm 2 to 10 J/cm 2 . In addition, the heating condition is preferably selected in accordance with the type and content of the resin component in the photosensitive resin composition, and is preferably heated at 150 to 220 ° C for a period of 20 minutes to 180 minutes, preferably 160 to 200 minutes. °C is heated for a range of 30 minutes to 120 minutes.

<其他步驟>   印刷電路板,在形成阻焊劑之後,可進一步包含開孔步驟、除膠步驟。這些步驟可使用於印刷電路板的製造,業界人士依據周知的各種方法來實施即可。<Other Steps> The printed circuit board may further include an opening step and a step of removing the glue after forming the solder resist. These steps can be used for the manufacture of printed circuit boards, which can be implemented by various methods in the industry.

形成阻焊劑之後,依照需要,對形成於電路基板上的阻焊劑進行開孔步驟,形成導孔、貫通孔。開孔步驟,例如可藉由鑽子、雷射、電漿等的周知的方法,或依照必要將這些方法組合來進行,以利用二氧化碳雷射、YAG雷射等的雷射進行的開孔步驟為佳。After the solder resist is formed, a solder resist formed on the circuit substrate is subjected to a hole opening step as needed to form a via hole and a through hole. The opening step, for example, may be performed by a well-known method such as a drill, a laser, a plasma, or the like, or a combination of these methods as necessary, to perform a hole opening step using a laser such as a carbon dioxide laser or a YAG laser. It is better.

除膠步驟,是進行除膠處理的步驟。在開孔步驟中,所形成的開口部內部,一般而言會附著樹脂殘渣(膠渣)。這樣的膠渣會成為電連接不良的原因,因此在此步驟之中,實施將膠渣除去的處理(除膠處理)。The degreasing step is a step of performing a degumming treatment. In the opening step, resin residue (slag) is generally adhered to the inside of the formed opening. Such a slag may cause a poor electrical connection, and therefore, in this step, a treatment for removing the slag (degumming treatment) is performed.

除膠處理,可藉由乾式除膠處理、濕式除膠處理或其組合來實施。The degreasing treatment can be carried out by a dry degumming treatment, a wet degumming treatment, or a combination thereof.

乾式除膠處理,可列舉例如使用電漿的除膠處理等。使用電漿的除膠處理,可使用市售的電漿除膠處理裝置來實施。市售的電漿除膠處理裝置之中,適合於印刷電路板的製造用途的例子,可列舉Nissin公司製的微波電漿裝置、積水化學工業公司製的常壓電漿蝕刻裝置等。The dry degreasing treatment may, for example, be a gel removal treatment using a plasma. The gel removal treatment using plasma can be carried out using a commercially available plasma degreasing treatment device. Among the commercially available plasma degreasing treatment apparatuses, examples of the use of the printed circuit board for a printed circuit board include a microwave plasma apparatus manufactured by Nissin Co., Ltd., and a normal piezoelectric slurry etching apparatus manufactured by Sekisui Chemical Co., Ltd.

濕式除膠處理,可列舉例如使用氧化劑溶液的除膠處理等。在使用氧化劑溶液進行除膠處理的情況,以依序利用膨潤液進行膨潤處理、利用氧化劑溶液進行氧化處理、利用中和液進行中和處理為佳。膨潤液,可列舉例如Atotech Japan公司製的「Swelling Dip Securiganth P」、「Swelling Dip Securiganth SBU」等。膨潤處理,以藉由將形成有導孔等的基板在加熱至60℃~80℃的膨潤液中浸漬5分鐘~10分鐘來進行為佳。氧化劑溶液以鹼性過錳酸水溶液為佳,可列舉例如在氫氧化鈉的水溶液中使過錳酸鉀或過錳酸鈉溶解而成的溶液。利用氧化劑溶液進行的氧化處理,以藉由將膨潤處理後的基板在加熱至60℃~80℃的氧化劑溶液中浸漬10分鐘~30分鐘來進行為佳。鹼性過錳酸水溶液的市售品,可列舉例如Atotech Japan公司製的「Concentrate Compact CP」、「Dosing solution Securiganth P」等。利用中和液進行的中和處理,以藉由將氧化處理後的基板在30℃~50℃的中和液浸漬3分鐘~10分鐘來進行為佳。中和液以酸性的水溶液為佳,市售品,可列舉例如Atotech Japan公司製的「Reduction solution Securiganth P」。The wet degreasing treatment may, for example, be a degreasing treatment using an oxidizing agent solution. In the case where the degreasing treatment is carried out using the oxidizing agent solution, it is preferred to carry out the swelling treatment by the swelling liquid, the oxidation treatment with the oxidizing agent solution, and the neutralization treatment with the neutralizing liquid. Examples of the swelling liquid include "Swelling Dip Securiganth P" manufactured by Atotech Japan Co., Ltd., "Swelling Dip Securiganth SBU", and the like. The swelling treatment is preferably carried out by immersing the substrate on which the via holes or the like are formed in a swelling liquid heated to 60 to 80 ° C for 5 minutes to 10 minutes. The oxidizing agent solution is preferably an alkaline permanganic acid aqueous solution, and examples thereof include a solution obtained by dissolving potassium permanganate or sodium permanganate in an aqueous solution of sodium hydroxide. The oxidation treatment by the oxidizing agent solution is preferably carried out by immersing the swelled substrate in an oxidizing agent solution heated to 60 to 80 ° C for 10 minutes to 30 minutes. For example, "Concentrate Compact CP" manufactured by Atotech Japan Co., Ltd., "Dosing solution Securiganth P", etc., may be mentioned as a commercial item of the alkaline permanganic acid aqueous solution. The neutralization treatment by the neutralization liquid is preferably carried out by immersing the oxidized substrate at a temperature of 30 ° C to 50 ° C for 3 minutes to 10 minutes. The neutralization liquid is preferably an acidic aqueous solution, and a commercially available product is, for example, "Reduction solution Securiganth P" manufactured by Atotech Japan Co., Ltd.

在將乾式除膠處理與濕式除膠處理組合實施的情況,可先實施乾式除膠處理,或先實施濕式除膠處理。In the case where the dry degreasing treatment is combined with the wet degreasing treatment, the dry degreasing treatment may be performed first, or the wet degreasing treatment may be performed first.

使用絕緣層作為層間絕緣層的情況,可與阻焊劑的情況同樣地進行,在熱硬化步驟後,亦可進行開孔步驟、除膠步驟、及鍍敷步驟。The case where the insulating layer is used as the interlayer insulating layer can be carried out in the same manner as in the case of the solder resist, and after the thermal curing step, the opening step, the removing step, and the plating step can be performed.

鍍敷步驟,是在絕緣層上形成導體層的步驟。導體層,可將無電解鍍敷與電解鍍敷組合而形成,另外還可形成與導體層相反的圖案的鍍敷阻劑,然後只以無電解鍍敷來形成導體層。在此之後的圖案形成方法,可使用例如業界人士周知的減色法、半加成法等。The plating step is a step of forming a conductor layer on the insulating layer. The conductor layer can be formed by combining electroless plating and electrolytic plating, and a plating resist having a pattern opposite to the conductor layer can be formed, and then the conductor layer can be formed only by electroless plating. The pattern forming method after this can be, for example, a subtractive color method, a semi-additive method, or the like which is well known to those skilled in the art.

[半導體裝置]   本發明之半導體裝置含有印刷電路板。本發明之半導體裝置,可使用本發明之印刷電路板來製造。[Semiconductor Device] The semiconductor device of the present invention contains a printed circuit board. The semiconductor device of the present invention can be fabricated using the printed circuit board of the present invention.

半導體裝置,可列舉供應至電子製品(例如電腦、行動電話、數位相機及電視等)及交通工具(例如機車、汽車、電車、船舶及飛機等)等的各種半導體裝置。Examples of the semiconductor device include various semiconductor devices that are supplied to electronic products (for example, computers, mobile phones, digital cameras, and televisions) and vehicles (for example, locomotives, automobiles, electric cars, ships, airplanes, etc.).

本發明之半導體裝置,可藉由在印刷電路板的導通處實裝零件(半導體晶片)來製造。「導通處」,是指「印刷電路板中傳送電子訊號之處」,並且其場所可為表面或被包埋之處的任一者。另外,半導體晶片只要是以半導體為材料的電子電路元件,則不受特別限定。The semiconductor device of the present invention can be fabricated by mounting a component (semiconductor wafer) at the conduction of a printed circuit board. "Conduit" means "where an electronic signal is transmitted on a printed circuit board" and its location may be either a surface or an embedded location. Further, the semiconductor wafer is not particularly limited as long as it is an electronic circuit element made of a semiconductor.

製造本發明之半導體裝置時的半導體晶片的實裝方法,只要使半導體晶片有效發揮機能,則不受特別限定,具體而言,可列舉銲線接合實裝方法、覆晶實裝方法、利用無凸塊增層(BBUL)的實裝方法、利用異向性導電薄膜(ACF)的實裝方法、利用非導電性薄膜(NCF)的實裝方法等。此處,「利用無凸塊增層(BBUL)的實裝方法」,是指「將半導體晶片直接埋入印刷電路板的凹部,使半導體晶片與印刷電路板上的配線連接的實裝方法」。 [實施例]The method of mounting the semiconductor wafer in the production of the semiconductor device of the present invention is not particularly limited as long as the semiconductor wafer is effectively functioned, and specifically, a wire bonding method, a flip chip mounting method, and a use-free method are exemplified. A method of mounting a bump build-up layer (BBUL), a method of mounting an anisotropic conductive film (ACF), a method of mounting a non-conductive film (NCF), and the like. Here, the "mounting method by bumpless build-up layer (BBUL)" means "a method of mounting a semiconductor wafer directly in a recess of a printed circuit board to connect a semiconductor wafer to a wiring on a printed circuit board" . [Examples]

以下在實施例中較具體地說明本發明,然而本發明並不受這些實施例限定。此外,在以下的記載之中,表示物品量的「份」及「%」,只要沒有另外明示,分別意指「質量份」及「質量%」。The invention is more specifically described below in the examples, but the invention is not limited by the examples. In addition, in the following description, "parts" and "%" indicating the amount of articles mean "mass parts" and "mass%" unless otherwise indicated.

(無機填充材的準備)   無機填充材1~5,是將Admatechs公司製的「ADMAFINE」、電化學工業公司製的「SFP系列」、新日鐵住金Materials公司製的「SP(H)系列」、堺化學工業公司製的「Sciqas系列」、日本觸媒公司製的「SEAHOSTAR系列」單獨或組合,以胺基矽烷系偶合劑(信越化學工業公司製,KBM573)進行表面處理,然後進行分級所得到之物。   無機填充材6,是使用氧化鋁(新日鐵住金Materials公司製的「AZ系列」及「AX系列」),進行與無機填充材1~5同樣的表面處理,然後進行分級所得到之物。   無機填充材7,是使用硫酸鋇(堺化學工業公司製的「B系列」及「BF系列」),進行與無機填充材1~5同樣的表面處理,然後進行分級所得到之物。   無機填充材1~7,是藉由以下的方法來測定粒度分布、比表面積。(Preparation of Inorganic Filler) Inorganic fillers 1 to 5 are "ADMAFINE" manufactured by Admatech Co., Ltd., "SFP series" manufactured by Electrochemical Industries, Inc., and "SP (H) series manufactured by Nippon Steel & Metals Materials Co., Ltd." The "Sciqas Series" manufactured by Nippon Chemical Industry Co., Ltd. and the "SEAHOSTAR Series" manufactured by Nippon Shokubai Co., Ltd. are separately or combined with an amine-based decane coupling agent (KBM573, manufactured by Shin-Etsu Chemical Co., Ltd.), and then classified. Get something. The inorganic filler 6 is obtained by subjecting the surface treatment to the same manner as the inorganic fillers 1 to 5 using alumina ("AZ series" and "AX series" manufactured by Nippon Steel Co., Ltd.). The inorganic filler 7 is obtained by subjecting the inorganic fillers 1 to 5 to a surface treatment similar to the inorganic fillers 1 to 5 using "barium sulfate" ("B series" and "BF series" manufactured by Seiko Chemical Industry Co., Ltd.). In the inorganic fillers 1 to 7, the particle size distribution and the specific surface area were measured by the following methods.

將無機填充材1的粉體50mg、非離子系分散劑(日本油脂公司製的「T208.5」)2g、純水40g秤取至小玻璃瓶,以超音波分散20分鐘。使用雷射繞射式粒度分布測定裝置(堀場製作所公司製,LA-950),以分批檢測池(batch cell)的方式測定粒度分布,計算出平均粒徑、D90 。對於無機填充材2~7也同樣地計算出平均粒徑。50 mg of the powder of the inorganic filler 1 , 2 g of a nonionic dispersing agent ("T208.5" manufactured by Nippon Oil Co., Ltd.), and 40 g of pure water were weighed into a vial and dispersed by ultrasonic waves for 20 minutes. Determination of the particle size distribution, the calculated average particle diameter, D 90 using a laser diffraction type particle size distribution measuring apparatus (manufactured by Horiba Ltd., LA-950), to detect cell batch (batch cell) manner. The average particle diameter was also calculated in the same manner for the inorganic fillers 2 to 7.

使用BET全自動比表面積測定裝置(Mountech公司製,Macsorb HM-1210)來測定無機填充材1的比表面積。對於無機填充材2~7也同樣測定比表面積。   各無機填充材的平均粒徑、比表面積的結果如以下所述。   無機填充材1:平均粒徑0.80μm、D90 2.2μm、比表面積4.1m2 /g   無機填充材2:平均粒徑1.75μm、D90 4.2μm、比表面積2.2m2 /g   無機填充材3:平均粒徑0.50μm、D90 1.3μm、比表面積6.3m2 /g   無機填充材4;平均粒徑2.10μm、D90 4.7μm、比表面積1.0m2 /g   無機填充材5:平均粒徑0.20μm、D90 0.5μm、比表面積12.0m2 /g   無機填充材6:平均粒徑0.80μm、D90 2.4μm、比表面積4.0m2 /g   無機填充材7:平均粒徑0.80μm、D90 2.8μm、比表面積5.0m2 /gThe specific surface area of the inorganic filler 1 was measured using a BET fully automatic specific surface area measuring device (Macsorb HM-1210, manufactured by Mountech Co., Ltd.). The specific surface area was also measured in the same manner for the inorganic fillers 2 to 7. The results of the average particle diameter and specific surface area of each inorganic filler are as follows. Inorganic filler 1: Average particle diameter 0.80μm, D 90 2.2μm, a specific surface area 2 / g inorganic filler 2 4.1m: Average particle diameter 1.75μm, D 90 4.2μm, a specific surface area 2 / g inorganic filler 2.2m 3 : average particle diameter 0.50 μm, D 90 1.3 μm, specific surface area 6.3 m 2 /g inorganic filler 4; average particle diameter 2.10 μm, D 90 4.7 μm, specific surface area 1.0 m 2 /g inorganic filler 5: average particle diameter 0.20 μm, D 90 0.5 μm, specific surface area 12.0 m 2 /g Inorganic filler 6: average particle diameter 0.80 μm, D 90 2.4 μm, specific surface area 4.0 m 2 /g Inorganic filler 7: average particle diameter 0.80 μm, D 90 2.8μm, specific surface area 5.0m 2 /g

(合成例1:A-1成分的合成)   將環氧當量為162的1,1’-雙(2,7-二縮水甘油氧基萘基)甲烷(「EXA-4700」、大日本Ink化學工業公司製)162份裝入具備氣體導入管、攪拌裝置、冷凝管及溫度計的燒瓶,並加入卡必醇醋酸酯340份,加熱溶解,然後加入氫醌0.46份、及三苯膦1份。將此混合物加熱至95~105℃,徐緩滴入丙烯酸72份,使其反應16小時。將此反應生成物冷卻至80~90℃,加入四氫鄰苯二甲酸酐80份,使其反應8小時,然後冷卻。以這樣的方式,得到固體物的酸價為90mgKOH/g的樹脂溶液(非揮發成分70%,以下簡稱為「A-1」)。(Synthesis Example 1: Synthesis of A-1 component) 1,1'-bis(2,7-diglycidyloxynaphthyl)methane having an epoxy equivalent of 162 ("EXA-4700", Dainippon Ink Chemical Co., Ltd. 162 parts of a flask equipped with a gas introduction tube, a stirring device, a condenser, and a thermometer were placed, and 340 parts of carbitol acetate was added thereto, and dissolved by heating, and then 0.46 parts of hydroquinone and 1 part of triphenylphosphine were added. The mixture was heated to 95 to 105 ° C, and 72 parts of acrylic acid was slowly dropped to carry out a reaction for 16 hours. The reaction product was cooled to 80 to 90 ° C, and 80 parts of tetrahydrophthalic anhydride was added thereto, and the mixture was reacted for 8 hours, followed by cooling. In this manner, a resin solution having a solid acid value of 90 mgKOH/g (nonvolatile content: 70%, hereinafter abbreviated as "A-1") was obtained.

<實施例1~7、比較例1~4>   依照下表所示的摻合比例摻合各成分,使用高速旋轉攪拌機,調製出樹脂清漆。接下來,作為支持體,準備了以醇酸樹脂系脫模劑(Lintec公司製,「AL-5」)脫模處理的PET薄膜(東麗公司製,「LUMIRROR T6AM」、厚度38μm、軟化點130℃、「脫模PET」)。將所調製出的樹脂清漆,以乾燥後的感光性樹脂組成物層的厚度成為40μm的方式,以模具塗佈機均勻塗佈在該脫模PET,並在80℃至110℃下乾燥6分鐘,得到脫模PET上具有感光性樹脂組成物層的附支持體的感光性薄膜。<Examples 1 to 7 and Comparative Examples 1 to 4> Each component was blended according to the blending ratio shown in the following table, and a resin varnish was prepared using a high-speed rotary stirrer. Next, a PET film ("LUMIRROR T6AM", manufactured by Toray Industries, Inc., thickness 38 μm, softening point) prepared by an alcohol resin-based release agent ("AL-5" manufactured by Lintec Co., Ltd.) was prepared as a support. 130 ° C, "release PET"). The prepared resin varnish was uniformly applied to the release PET by a die coater so that the thickness of the dried photosensitive resin composition layer was 40 μm, and dried at 80 ° C to 110 ° C for 6 minutes. A photosensitive film having a support having a photosensitive resin composition layer on the release PET was obtained.

針對物性評估中的測定方法及評估方法作說明。The measurement method and evaluation method in the physical property evaluation are explained.

<薄膜的外觀、柔軟性的評估>   目視實施例及比較例所製作出的附支持體的感光性薄膜的感光性樹脂組成物層的外觀。另外,目視將感光性樹脂組成物層美工刀切割時的樹脂的飛散與龜裂的發生。此外,目視將附支持體的感光性薄膜彎折180°時的龜裂發生狀況,依照以下基準進行評估。   ○:縮孔(Crawling)或斑紋皆沒有,也沒有觀察到樹脂的飛散或龜裂。   ×:觀察到縮孔或斑紋、樹脂的飛散、龜裂的任一者。<Evaluation of Appearance and Flexibility of Film> The appearance of the photosensitive resin composition layer of the photosensitive film with a support produced in the examples and the comparative examples was visually observed. Moreover, the scattering of the resin and the occurrence of cracks at the time of cutting the photosensitive resin composition layer utility knife were visually observed. In addition, the occurrence of cracks when the photosensitive film with a support was bent at 180° was visually evaluated according to the following criteria. ○: Crawling or streaking was not observed, and scattering or cracking of the resin was not observed. ×: Any of shrinkage cavities or streaks, scattering of resin, and cracking were observed.

<平均線熱膨脹率的測定> (評估用硬化物的形成)   對於實施例、比較例所得到的附支持體的感光性薄膜的感光性樹脂組成物層以100mJ/cm2 的紫外線進行曝光,使其光硬化。然後,在感光性樹脂組成物層的全面,以30℃的1質量%碳酸鈉水溶液作為顯像液,並以噴霧壓力0.2MPa進行2分鐘的噴霧顯像。噴霧顯像後,進行1J/cm2 的紫外線照射,進一步進行190℃、90分鐘的加熱處理,得到硬化物。然後,將支持體剝除,製成評估用硬化物。<Measurement of the average linear thermal expansion coefficient> (Formation of the cured product for evaluation) The photosensitive resin composition layer of the photosensitive film with a support obtained in the examples and the comparative examples was exposed to ultraviolet light of 100 mJ/cm 2 to expose Its light hardens. Then, in the entire photosensitive resin composition layer, a 1% by mass aqueous sodium carbonate solution at 30 ° C was used as a developing solution, and spray development was carried out for 2 minutes at a spray pressure of 0.2 MPa. After the spray development, ultraviolet irradiation of 1 J/cm 2 was performed, and further heat treatment was performed at 190 ° C for 90 minutes to obtain a cured product. Then, the support was peeled off to prepare a cured product for evaluation.

(平均線熱膨脹率的測定)   將評估用硬化物切成寬度5mm、長度15mm的測試片,使用熱機械分析裝置(Rigaku公司製,Thermo P1us、TMA8310),以拉伸加重法進行熱機械分析。將測試片安裝於前述裝置後,以荷重1g、昇溫速度5℃/分鐘的測定條件連續測定兩次。計算出在第2次的測定中25℃至150℃的平均線熱膨脹率(ppm)。(Measurement of the average thermal expansion coefficient) The test cured product was cut into a test piece having a width of 5 mm and a length of 15 mm, and subjected to thermomechanical analysis by a tensile weighting method using a thermomechanical analyzer (Thermo P1us, TMA8310, manufactured by Rigaku Co., Ltd.). After the test piece was attached to the above apparatus, it was continuously measured twice under the measurement conditions of a load of 1 g and a temperature increase rate of 5 ° C /min. The average linear thermal expansion coefficient (ppm) at 25 ° C to 150 ° C in the second measurement was calculated.

<解像性及耐龜裂性的評估> (評估用層合體的形成)   對於將厚度18μm的銅層圖案化而形成電路的玻璃環氧基板(貼銅層合板)的銅層,利用含有有機酸的表面處理劑(CZ8100,MEC公司製)進行處理,實施粗化。接下來,以與銅電路表面相接的方式配置由實施例、比較例所得到的附支持體的感光性薄膜的感光性樹脂組成物層,使用真空層壓機(Nikko Materials公司製,VP160)進行層合,形成依序層合前述貼銅層合板、前述感光性樹脂組成物層、及前述支持體的層合體。壓合條件定為真空吸引的時間30秒鐘、壓合溫度80℃、壓合壓力0.7MPa、加壓時間30秒鐘。將該層合體在室溫靜置30分鐘以上,由該層合體的支持體上,使用圓孔圖案,並使用圖案形成裝置,以紫外線進行曝光。曝光圖案,是使用描繪了開口:50μm/60μm/70μm/80μm/90μm/100μm的圓孔、L/S(線寬/間距):50μm/50μm、60μm/60μm、70μm/70μm、80μm/80μm、90μm/90μm、100μm/100μm的線寬與間距的石英玻璃光罩。在室溫下靜置30分鐘之後,由前述層合體將支持體剝除。在該層合板上的感光性樹脂組成物層的全面,以30℃1質量%碳酸鈉水溶液作為顯像液,並以噴霧壓力0.2MPa進行2分鐘噴霧顯像。噴霧顯像之後,進行1J/cm2 的紫外線照射,進一步進行180℃、30分鐘的加熱處理,使感光性樹脂組成物層硬化,在該層合體上形成具有開口部的絕緣層。以此作為評估用層合體。<Evaluation of resolution and crack resistance> (Formation of laminate for evaluation) A copper layer of a glass epoxy substrate (copper-bonded laminate) in which a copper layer having a thickness of 18 μm is patterned to form a circuit is used. An acid surface treatment agent (CZ8100, manufactured by MEC Corporation) was treated to carry out roughening. Next, the photosensitive resin composition layer of the photosensitive film with a support obtained by the Example and the comparative example was arrange|positioned in contact with the surface of a copper circuit, and the vacuum laminator (V. Lamination is performed to form a laminate in which the copper-clad laminate, the photosensitive resin composition layer, and the support are laminated in this order. The press-bonding conditions were set to a vacuum suction time of 30 seconds, a press-fit temperature of 80 ° C, a press-fit pressure of 0.7 MPa, and a pressurization time of 30 seconds. The laminate was allowed to stand at room temperature for 30 minutes or more, and a circular hole pattern was used on the support of the laminate, and exposure was carried out with ultraviolet rays using a pattern forming apparatus. The exposure pattern is a circular hole in which openings are drawn: 50 μm/60 μm/70 μm/80 μm/90 μm/100 μm, L/S (line width/pitch): 50 μm/50 μm, 60 μm/60 μm, 70 μm/70 μm, 80 μm/80 μm, A quartz glass reticle with a line width and pitch of 90 μm/90 μm and 100 μm/100 μm. After standing at room temperature for 30 minutes, the support was peeled off from the aforementioned laminate. The entire photosensitive resin composition layer on the laminate was subjected to spray development at a spray pressure of 0.2 MPa for 2 minutes using a 1% by mass aqueous solution of sodium carbonate at 30 ° C as a developing solution. After the spray development, ultraviolet irradiation of 1 J/cm 2 was performed, and further heat treatment was performed at 180 ° C for 30 minutes to cure the photosensitive resin composition layer, and an insulating layer having an opening was formed on the laminate. This was used as a laminate for evaluation.

(解像性的評估)   對於評估用層合體,以SEM觀察(倍率1000倍)形成圖案的圓孔,測定沒有殘渣的最小導孔徑、沒有填埋或剝離的最小L/S。無法找到沒有樹脂填埋或剝離的最小的L/S的情況定為「×」。另外,L/S形狀是依照下述基準來評估。   ○:觀察三點的L/S,全部的L/S之間沒有剝離或填埋。   ×:觀察三點的L/S,任一者的L/S之間觀察到樹脂填埋或剝離。(Evaluation of Resolving Property) For the evaluation laminate, a circular hole having a pattern formed by SEM observation (magnification: 1000 times) was measured, and the minimum lead diameter without residue, and the minimum L/S without landfill or peeling were measured. The case where the smallest L/S without resin filling or peeling could not be found was designated as "x". In addition, the L/S shape was evaluated in accordance with the following criteria. ○: Three points of L/S were observed, and there was no peeling or landfill between all L/S. ×: L/S of three points was observed, and resin filling or peeling was observed between L/S of either.

(耐龜裂性的評估)   將評估用層合體在-65℃的大氣中暴露15分鐘之後,以180℃/分鐘的昇溫速度昇溫,接下來,在150℃的大氣中暴露15分鐘之後,以180℃/分鐘的降溫速度降溫,重覆此熱循環處理500次,以進行測試。測試後,藉由光學顯微鏡(Nikon公司製,「ECLIPSE LV100ND」)觀察評估用基板的龜裂及剝離程度,並依照以下基準進行評估。   ○:沒有觀察到龜裂及剝離。   ×:觀察到龜裂及剝離。(Evaluation of crack resistance) After the evaluation laminate was exposed to the atmosphere at -65 ° C for 15 minutes, the temperature was raised at a temperature elevation rate of 180 ° C / minute, and then, after exposure for 15 minutes in the atmosphere at 150 ° C, The temperature was lowered at a temperature drop of 180 ° C / min, and this heat cycle was repeated 500 times for testing. After the test, the degree of cracking and peeling of the substrate for evaluation was observed by an optical microscope ("ECLIPSE LV100ND" manufactured by Nikon Corporation), and evaluated according to the following criteria. ○: No cracks and peeling were observed. ×: Cracking and peeling were observed.

表中的略語等如以下所述。 (A)成分   ・ZAR-2000:雙酚A型環氧丙烯酸酯(日本化藥公司製,酸價99mgKOH/g、固體成分濃度約70%)   ・A-1:合成例1所合成出的A-1成分(非揮發成分70%) (B)成分   ・無機填充材1:二氧化矽、平均粒徑0.80μm、D90 2.2μm、比表面積4.1m2 /g   ・無機填充材2:二氧化矽、平均粒徑1.75μm、D90 4.2μm、比表面積2.2m2 /g   ・無機填充材3:二氧化矽、平均粒徑0.50μm、D90 1.3μm、比表面積6.3m2 /g   ・無機填充材4:二氧化矽、平均粒徑2.10μm、D90 4.7μm、比表面積1.0m2 /g   ・無機填充材5:二氧化矽、平均粒徑0.20μm、D90 0.5μm、比表面積12.0m2 /g   ・無機填充材6:氧化鋁、平均粒徑0.80μm、D90 2.4μm、比表面積4.0m2 /g   ・無機填充材7:硫酸鋇、平均粒徑0.80μm、D90 2.8μm、比表面積5.0m2 /g (C)成分   ・Irgacure819:雙(2,4,6-三甲基苯甲醯基)-苯膦氧化物(BASF公司製) (D)成分   ・NC3000H:聯苯基型環氧樹脂(日本化藥公司製,環氧當量約272)   ・1031S:四羥苯基乙烷型環氧樹脂(三菱化學公司製,環氧當量約200) (E)成分   ・DPHA:二季戊四醇六丙烯酸酯(日本化藥公司製,丙烯酸當量約96) (F)成分   ・EDGAc:乙基二甘醇醋酸酯   ・MEK:甲基乙基酮   ・(B)成分的含量:感光性樹脂組成物的固體成分全體定為100質量%時的(B)成分的含量Abbreviations in the table are as follows. (A) component, ZAR-2000: bisphenol A type epoxy acrylate (manufactured by Nippon Kayaku Co., Ltd., acid value: 99 mgKOH/g, solid content concentration: about 70%) ・A-1: A synthesized in Synthesis Example 1. -1 component (nonvolatile content: 70%) (B) component, inorganic filler 1: cerium oxide, average particle diameter 0.80 μm, D 90 2.2 μm, specific surface area 4.1 m 2 /g ・Inorganic filler 2: dioxide矽, average particle diameter 1.75 μm, D 90 4.2 μm, specific surface area 2.2 m 2 /g ・Inorganic filler 3: cerium oxide, average particle diameter 0.50 μm, D 90 1.3 μm, specific surface area 6.3 m 2 /g ・Inorganic Filler 4: cerium oxide, average particle diameter 2.10 μm, D 90 4.7 μm, specific surface area 1.0 m 2 /g ・Inorganic filler 5: cerium oxide, average particle diameter 0.20 μm, D 90 0.5 μm, specific surface area 12.0 m 2 / g · inorganic filler 6: alumina, average particle size of 0.80μm, D 90 2.4μm, a specific surface area 2 / g · inorganic filler 4.0m 7: barium sulphate, average particle size of 0.80μm, D 90 2.8μm Specific surface area: 5.0 m 2 /g (C), Irgacure 819: bis(2,4,6-trimethylbenzylidene)-phenylphosphine oxide (manufactured by BASF Corporation) (D) component, NC3000H: biphenyl Basic epoxy tree Fat (manufactured by Nippon Kayaku Co., Ltd., epoxy equivalent of about 272) ・1031S: tetrahydroxyphenylethane type epoxy resin (manufactured by Mitsubishi Chemical Corporation, epoxy equivalent of about 200) (E) component, DPHA: dipentaerythritol hexaacrylic acid Ester (manufactured by Nippon Kayaku Co., Ltd., acrylic acid equivalent: about 96) (F) component, EDGAc: ethyl diglycol acetate, MEK: methyl ethyl ketone, (B) component content: solid of photosensitive resin composition The content of the component (B) when the total amount of the component is 100% by mass

由上述表的結果可知,使用本發明之感光性樹脂組成物的實施例的情況,薄膜的外觀、具有柔軟性、解像性、耐龜裂性,平均線熱膨脹率低。As is apparent from the results of the above-mentioned table, in the case of using the photosensitive resin composition of the present invention, the appearance, flexibility, resolution, and crack resistance of the film were low, and the average linear thermal expansion coefficient was low.

另一方面,無機填充材的含量超過85質量%的比較例1,薄膜的外觀、柔軟性、解像性不良,並非可作為感光性樹脂組成物使用的物品。無機填充材的含量未滿60質量%的比較例2,平均線熱膨脹率高。另外,耐龜裂性不良、並非可作為感光性樹脂組成物使用的物品。使用平均粒徑未滿0.5μm,比表面積超過10m2 /g的無機填充材的比較例3,無法充分填充成分(B),因此平均線熱膨脹率高。另外,薄膜的外觀、柔軟性、解像性、及耐龜裂性不良,並非可作為感光性樹脂組成物使用的物品。使用比表面積未滿1.4m2 /g的無機填充材的比較例4,解像性不良,因此最小導孔徑超過100μm,並非可作為感光性樹脂組成物使用的物品。On the other hand, in Comparative Example 1 in which the content of the inorganic filler was more than 85% by mass, the appearance, flexibility, and resolution of the film were poor, and it was not an article which can be used as a photosensitive resin composition. In Comparative Example 2 in which the content of the inorganic filler was less than 60% by mass, the average linear thermal expansion coefficient was high. Further, it is not suitable for use as a photosensitive resin composition because of poor crack resistance. In Comparative Example 3 in which the inorganic filler having an average particle diameter of less than 0.5 μm and a specific surface area of more than 10 m 2 /g was not sufficiently filled with the component (B), the average linear thermal expansion coefficient was high. Further, the film has poor appearance, flexibility, resolution, and crack resistance, and is not an article that can be used as a photosensitive resin composition. In Comparative Example 4 using an inorganic filler having a specific surface area of less than 1.4 m 2 /g, since the resolution was poor, the minimum pore diameter was more than 100 μm, and it was not an article which can be used as a photosensitive resin composition.

在各實施例之中,確認了即使在不含(E)~(F)成分等的情況,雖然程度有差異,然而都歸納出與上述實施例同樣的結果。In each of the examples, it was confirmed that even when the components (E) to (F) were not contained, although the degree was different, the same results as those of the above examples were summarized.

Claims (12)

一種感光性樹脂組成物,其係含有下述成分之感光性樹脂組成物:   (A)含有乙烯性不飽和基及羧基之樹脂、   (B)平均粒徑為0.5μm以上2.5μm以下,比表面積為1.4m2 /g以上10m2 /g以下之無機填充材、   (C)光聚合起始劑、及   (D)環氧樹脂,   並且,在將感光性樹脂組成物的固體成分全體定為100質量%時,(B)成分的含量為60質量%以上85質量%以下。A photosensitive resin composition containing a photosensitive resin composition of the following components: (A) a resin containing an ethylenically unsaturated group and a carboxyl group, and (B) an average particle diameter of 0.5 μm or more and 2.5 μm or less, specific surface area It is an inorganic filler of 1.4 m 2 /g or more and 10 m 2 /g or less, (C) photopolymerization initiator, and (D) epoxy resin, and the solid content of the photosensitive resin composition is 100. When the mass is %, the content of the component (B) is 60% by mass or more and 85% by mass or less. 如請求項1之感光性樹脂組成物,其中使感光性樹脂組成物光硬化之後,在190℃下熱硬化90分鐘之硬化物於25℃~150℃的平均線熱膨脹率為10ppm以上45ppm以下。The photosensitive resin composition of claim 1, wherein the photosensitive resin composition is photocured, and the cured product which is thermally cured at 190 ° C for 90 minutes has an average linear thermal expansion coefficient of from 5 ppm to 45 ppm at 25 ° C to 150 ° C. 如請求項1之感光性樹脂組成物,其中(A)成分具有萘骨架。The photosensitive resin composition of claim 1, wherein the component (A) has a naphthalene skeleton. 如請求項1之感光性樹脂組成物,其中(A)成分為含有酸變性萘骨架之環氧(甲基)丙烯酸酯。The photosensitive resin composition of claim 1, wherein the component (A) is an epoxy (meth) acrylate containing an acid-modified naphthalene skeleton. 如請求項1之感光性樹脂組成物,其中(D)成分含有聯苯基型環氧樹脂及四苯基乙烷型環氧樹脂的至少任一者。The photosensitive resin composition of claim 1, wherein the component (D) contains at least one of a biphenyl type epoxy resin and a tetraphenylethane type epoxy resin. 如請求項1之感光性樹脂組成物,其中(B)成分的比表面積為2m2 /g以上7m2 /g以下。The requested item of a photosensitive resin composition, wherein the specific surface area (B) component is 2m 2 / g or more 7m 2 / g or less. 如請求項1之感光性樹脂組成物,其中(B)成分含有二氧化矽。The photosensitive resin composition of claim 1, wherein the component (B) contains cerium oxide. 一種感光性薄膜,其係含有如請求項1~7中任一項之感光性樹脂組成物。A photosensitive film containing the photosensitive resin composition according to any one of claims 1 to 7. 一種附支持體的感光性薄膜,其係具有:支持體、及設置於該支持體上之含有如請求項1~7中任一項之感光性樹脂組成物之感光性樹脂組成物層。A photosensitive film having a support comprising a support and a photosensitive resin composition layer containing the photosensitive resin composition according to any one of claims 1 to 7 provided on the support. 一種印刷電路板,其係含有藉由如請求項1~7中任一項之感光性樹脂組成物的硬化物所形成之絕緣層。A printed circuit board comprising an insulating layer formed of a cured product of the photosensitive resin composition according to any one of claims 1 to 7. 如請求項10之印刷電路板,其中絕緣層為阻焊劑。The printed circuit board of claim 10, wherein the insulating layer is a solder resist. 一種半導體裝置,其係含有如請求項10之印刷電路板。A semiconductor device comprising the printed circuit board of claim 10.
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TWI791500B (en) 2023-02-11

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