WO2023042669A1 - Resin sheet, printed circuit board, semiconductor chip package, and semiconductor device - Google Patents
Resin sheet, printed circuit board, semiconductor chip package, and semiconductor device Download PDFInfo
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- WO2023042669A1 WO2023042669A1 PCT/JP2022/032918 JP2022032918W WO2023042669A1 WO 2023042669 A1 WO2023042669 A1 WO 2023042669A1 JP 2022032918 W JP2022032918 W JP 2022032918W WO 2023042669 A1 WO2023042669 A1 WO 2023042669A1
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- resin
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- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- XMQSELBBYSAURN-UHFFFAOYSA-M triphenyl(propyl)phosphanium;bromide Chemical compound [Br-].C=1C=CC=CC=1[P+](C=1C=CC=CC=1)(CCC)C1=CC=CC=C1 XMQSELBBYSAURN-UHFFFAOYSA-M 0.000 description 1
- MXSVLWZRHLXFKH-UHFFFAOYSA-N triphenylborane Chemical compound C1=CC=CC=C1B(C=1C=CC=CC=1)C1=CC=CC=C1 MXSVLWZRHLXFKH-UHFFFAOYSA-N 0.000 description 1
- IDXDWPWXHTXJMZ-UHFFFAOYSA-N tris(2,4,6-trimethylphenyl)phosphane Chemical compound CC1=CC(C)=CC(C)=C1P(C=1C(=CC(C)=CC=1C)C)C1=C(C)C=C(C)C=C1C IDXDWPWXHTXJMZ-UHFFFAOYSA-N 0.000 description 1
- XDHRVAHAGMMFMC-UHFFFAOYSA-N tris(2,4-dimethylphenyl)phosphane Chemical compound CC1=CC(C)=CC=C1P(C=1C(=CC(C)=CC=1)C)C1=CC=C(C)C=C1C XDHRVAHAGMMFMC-UHFFFAOYSA-N 0.000 description 1
- KAAYGTMPJQOOGY-UHFFFAOYSA-N tris(2,5-dimethylphenyl)phosphane Chemical compound CC1=CC=C(C)C(P(C=2C(=CC=C(C)C=2)C)C=2C(=CC=C(C)C=2)C)=C1 KAAYGTMPJQOOGY-UHFFFAOYSA-N 0.000 description 1
- RERMPCBBVZEPBS-UHFFFAOYSA-N tris(2,6-dimethylphenyl)phosphane Chemical compound CC1=CC=CC(C)=C1P(C=1C(=CC=CC=1C)C)C1=C(C)C=CC=C1C RERMPCBBVZEPBS-UHFFFAOYSA-N 0.000 description 1
- IIOSDXGZLBPOHD-UHFFFAOYSA-N tris(2-methoxyphenyl)phosphane Chemical compound COC1=CC=CC=C1P(C=1C(=CC=CC=1)OC)C1=CC=CC=C1OC IIOSDXGZLBPOHD-UHFFFAOYSA-N 0.000 description 1
- XRALRSQLQXKXKP-UHFFFAOYSA-N tris(3,5-dimethylphenyl)phosphane Chemical compound CC1=CC(C)=CC(P(C=2C=C(C)C=C(C)C=2)C=2C=C(C)C=C(C)C=2)=C1 XRALRSQLQXKXKP-UHFFFAOYSA-N 0.000 description 1
- LFNXCUNDYSYVJY-UHFFFAOYSA-N tris(3-methylphenyl)phosphane Chemical compound CC1=CC=CC(P(C=2C=C(C)C=CC=2)C=2C=C(C)C=CC=2)=C1 LFNXCUNDYSYVJY-UHFFFAOYSA-N 0.000 description 1
- RYXYUARTMQUYKV-UHFFFAOYSA-N tris(4-butylphenyl)phosphane Chemical compound C1=CC(CCCC)=CC=C1P(C=1C=CC(CCCC)=CC=1)C1=CC=C(CCCC)C=C1 RYXYUARTMQUYKV-UHFFFAOYSA-N 0.000 description 1
- SPNVODOGUAUMCA-UHFFFAOYSA-N tris(4-ethoxy-2,6-dimethylphenyl)phosphane Chemical compound CC1=CC(OCC)=CC(C)=C1P(C=1C(=CC(OCC)=CC=1C)C)C1=C(C)C=C(OCC)C=C1C SPNVODOGUAUMCA-UHFFFAOYSA-N 0.000 description 1
- LQEKTSMTEYLBLJ-UHFFFAOYSA-N tris(4-ethoxyphenyl)phosphane Chemical compound C1=CC(OCC)=CC=C1P(C=1C=CC(OCC)=CC=1)C1=CC=C(OCC)C=C1 LQEKTSMTEYLBLJ-UHFFFAOYSA-N 0.000 description 1
- PCCAGZSOGFNURV-UHFFFAOYSA-N tris(4-ethylphenyl)phosphane Chemical compound C1=CC(CC)=CC=C1P(C=1C=CC(CC)=CC=1)C1=CC=C(CC)C=C1 PCCAGZSOGFNURV-UHFFFAOYSA-N 0.000 description 1
- UYUUAUOYLFIRJG-UHFFFAOYSA-N tris(4-methoxyphenyl)phosphane Chemical compound C1=CC(OC)=CC=C1P(C=1C=CC(OC)=CC=1)C1=CC=C(OC)C=C1 UYUUAUOYLFIRJG-UHFFFAOYSA-N 0.000 description 1
- NTUMNRFLAZXNBW-UHFFFAOYSA-N tris(4-propan-2-ylphenyl)phosphane Chemical compound C1=CC(C(C)C)=CC=C1P(C=1C=CC(=CC=1)C(C)C)C1=CC=C(C(C)C)C=C1 NTUMNRFLAZXNBW-UHFFFAOYSA-N 0.000 description 1
- JTOQWGJGVSYTTN-UHFFFAOYSA-N tris(4-propylphenyl)phosphane Chemical compound C1=CC(CCC)=CC=C1P(C=1C=CC(CCC)=CC=1)C1=CC=C(CCC)C=C1 JTOQWGJGVSYTTN-UHFFFAOYSA-N 0.000 description 1
- UQHFPPSBVOIUFM-UHFFFAOYSA-N tris(4-tert-butylphenyl)phosphane Chemical compound C1=CC(C(C)(C)C)=CC=C1P(C=1C=CC(=CC=1)C(C)(C)C)C1=CC=C(C(C)(C)C)C=C1 UQHFPPSBVOIUFM-UHFFFAOYSA-N 0.000 description 1
- UGNAOCDIZFIEQK-UHFFFAOYSA-N tris[4-[(2-methylpropan-2-yl)oxy]phenyl]phosphane Chemical compound C1=CC(OC(C)(C)C)=CC=C1P(C=1C=CC(OC(C)(C)C)=CC=1)C1=CC=C(OC(C)(C)C)C=C1 UGNAOCDIZFIEQK-UHFFFAOYSA-N 0.000 description 1
- 229920001862 ultra low molecular weight polyethylene Polymers 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000001052 yellow pigment Substances 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 150000003752 zinc compounds Chemical class 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
- CHJMFFKHPHCQIJ-UHFFFAOYSA-L zinc;octanoate Chemical compound [Zn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O CHJMFFKHPHCQIJ-UHFFFAOYSA-L 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
- 229910000166 zirconium phosphate Inorganic materials 0.000 description 1
- LEHFSLREWWMLPU-UHFFFAOYSA-B zirconium(4+);tetraphosphate Chemical compound [Zr+4].[Zr+4].[Zr+4].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LEHFSLREWWMLPU-UHFFFAOYSA-B 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/38—Layered products comprising a layer of synthetic resin comprising epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/29—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
Definitions
- the present invention relates to a resin sheet for forming a solder resist layer, and a printed wiring board, semiconductor chip package and semiconductor device using the resin sheet.
- solder resist layer is sometimes provided as a protective film on the outermost layer of printed wiring boards and semiconductor chip packages.
- solder resist layers have generally been formed by providing a layer of a photocurable resin composition, exposing and curing the layer.
- it has also been proposed to form the solder resist layer with a thermosetting resin composition Patent Document 1.
- solder resist layer In recent years, with the increasing size of semiconductor chip packages, it is sometimes required to increase the thickness of the solder resist layer. However, it was difficult to form a thick solder resist layer with a photosensitive resin composition. Therefore, the present inventors have investigated forming a solder resist layer using a thermosetting resin composition.
- solder resist layers manufactured with conventional thermosetting resin compositions tended to have low light transmittance. If the light transmittance of the solder-resist layer is low in this way, it may become difficult to adjust the positions when forming openings in the solder-resist layer or mounting electronic components on the solder-resist layer.
- solder-resist layer is formed on a substrate, and openings communicating with terminal portions provided on the substrate are formed in the solder-resist layer.
- light transmitted through the solder resist layer may be used to detect the positions of the terminals with a sensor capable of detecting the light, and the positions where the openings should be formed may be adjusted.
- the intensity of the light to be detected by the sensor becomes weak, which may make it difficult to accurately detect the positions of the terminals. Therefore, when a conventional thermosetting resin composition with low light transmittance is used, position adjustment may become difficult.
- the present invention has been invented in view of the above problems, and includes a resin sheet capable of forming a thick solder-resist layer with high light transmittance; and a solder-resist layer formed using the resin sheet.
- An object of the present invention is to provide a printed wiring board, a semiconductor chip package, and a semiconductor device.
- the present inventors have made extensive studies to solve the above problems. As a result, the present inventors have found that a resin sheet having a resin composition layer containing a resin composition containing a combination of (A) a thermosetting resin and (B) an inorganic filler having a specific surface area within a specific range found that it is possible to form a solder resist layer having a high light transmittance even if it is thick, and completed the present invention. That is, the present invention includes the following.
- a resin sheet for forming a solder resist layer comprising a resin composition layer containing a resin composition,
- the resin composition contains (A) a thermosetting resin and (B) an inorganic filler, (B) the inorganic filler has a specific surface area of 3.0 m 2 /g or more;
- thermosetting resin contains (A-2) a phenolic resin.
- thermosetting resin contains (A-3) an active ester resin.
- thermosetting resin contains (A-4) a maleimide resin.
- resin composition further contains (C) an elastomer.
- resin composition further contains (D) an organic colorant.
- a printed wiring board comprising a solder resist layer formed from a cured product of the resin composition layer of the resin sheet according to any one of [1] to [12].
- a semiconductor chip package comprising a solder resist layer formed from a cured product of the resin composition layer of the resin sheet according to any one of [1] to [12].
- a semiconductor device comprising the printed wiring board of [13] or the semiconductor chip package of [14].
- a resin sheet capable of forming a thick solder resist layer with high light transmittance; and a printed wiring board, a semiconductor chip package, and a semiconductor device provided with a solder resist layer formed using the resin sheet. can provide.
- FIG. 1 is a cross-sectional view schematically showing a semiconductor chip package according to one embodiment of the present invention.
- a resin sheet according to one embodiment of the present invention is a resin sheet for forming a solder resist layer, and includes a resin composition layer.
- the resin composition layer contains the resin composition, and preferably contains only the resin composition.
- the resin composition layer has a thickness within a specific range.
- the resin composition includes (A) a thermosetting resin in combination with (B) an inorganic filler having a specific specific surface area.
- the thickness of the resin composition layer included in the resin sheet is usually 20 ⁇ m or more, preferably 30 ⁇ m or more, more preferably 35 ⁇ m or more, and preferably 100 ⁇ m or less, more preferably 90 ⁇ m or less, and particularly preferably 80 ⁇ m or less. Since the resin composition layer of the resin sheet according to the present embodiment is thick as described above, a thick solder resist layer can be formed from the cured product of the resin composition layer. And the formed thick solder resist layer can have a high light transmittance.
- a thick solder resist layer tends to warp printed wiring boards and semiconductor chip packages including the solder resist layer.
- the resin sheet according to the present embodiment it is possible to preferably form a solder-resist layer that can suppress warpage even if it is thick.
- Photocurable resin compositions that have been widely used in the past have greater curing shrinkage than thermosetting resin compositions, so conventional solder resist layers made of the photocurable resin composition tend to be prone to large warping. was there.
- the solder-resist layer manufactured using the resin sheet according to the present embodiment can suppress warping while being thick, as compared with the conventional solder-resist layer that tends to cause large warping as described above. There are advantages.
- the resin composition contains (A) a thermosetting resin as the (A) component.
- a thermosetting resin a resin that can be cured when heat is applied can be used.
- the thermosetting resin may be used alone or in combination of two or more.
- Thermosetting resin preferably contains (A-1) epoxy resin as component (A-1).
- (A-1) Epoxy resin is a curable resin having an epoxy group.
- epoxy resins include bixylenol type epoxy resin, bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, bisphenol AF type epoxy resin, dicyclopentadiene type epoxy resin, tris Phenol type epoxy resin, naphthol novolak type epoxy resin, phenol novolak type epoxy resin, tert-butyl-catechol type epoxy resin, naphthalene type epoxy resin, naphthol type epoxy resin, anthracene type epoxy resin, glycidylamine type epoxy resin, glycidyl ester type Epoxy resins, cresol novolak type epoxy resins, phenol aralkyl type epoxy resins, biphenyl type epoxy resins, linear aliphatic epoxy resins, epoxy resins having
- Epoxy resin preferably contains an epoxy resin containing an aromatic structure from the viewpoint of obtaining a cured product with excellent heat resistance.
- Aromatic structures are chemical structures generally defined as aromatic and also include polycyclic aromatic and heteroaromatic rings.
- Examples of epoxy resins containing an aromatic structure include bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, bisphenol AF type epoxy resin, dicyclopentadiene type epoxy resin, trisphenol type epoxy resin, Naphthol novolak type epoxy resin, phenol novolak type epoxy resin, tert-butyl-catechol type epoxy resin, naphthalene type epoxy resin, naphthol type epoxy resin, anthracene type epoxy resin, bixylenol type epoxy resin, glycidylamine type epoxy having an aromatic structure Resin, glycidyl ester type epoxy resin having aromatic structure, cresol novolak type epoxy resin, biphenyl type epoxy resin, linear aliphatic epoxy resin having aromatic structure, epoxy resin having butad
- epoxy resins containing an aromatic ring structure epoxy resins containing a naphthalene ring are preferred. By using an epoxy resin containing a naphthalene ring, compatibility with other resins is good, and warpage can be reduced.
- Epoxy resin preferably contains an epoxy resin containing a nitrogen atom from the viewpoint of obtaining a cured product with excellent heat resistance and adhesion.
- epoxy resins containing nitrogen atoms include glycidylamine type epoxy resins.
- the epoxy resin preferably contains an epoxy resin having two or more epoxy groups in one molecule.
- the ratio of the epoxy resin having two or more epoxy groups in one molecule to 100% by mass of the non-volatile components of the epoxy resin is preferably 50% by mass or more, more preferably 60% by mass or more, Particularly preferably, it is 70% by mass or more.
- Epoxy resins include liquid epoxy resins at a temperature of 20° C. (hereinafter sometimes referred to as “liquid epoxy resins”) and solid epoxy resins at a temperature of 20° C. (hereinafter sometimes referred to as “solid epoxy resins”). ).
- the (A-1) epoxy resin contained in the resin composition may be a liquid epoxy resin alone, a solid epoxy resin alone, or a combination of a liquid epoxy resin and a solid epoxy resin.
- a liquid epoxy resin having two or more epoxy groups in one molecule is preferable as the liquid epoxy resin.
- liquid epoxy resins examples include bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol AF type epoxy resin, naphthalene type epoxy resin, glycidyl ester type epoxy resin, glycidyl amine type epoxy resin, phenol novolak type epoxy resin, ester skeleton.
- An alicyclic epoxy resin, a cyclohexane type epoxy resin, a cyclohexanedimethanol type epoxy resin, and an epoxy resin having a butadiene structure are preferred.
- liquid epoxy resins include “HP4032”, “HP4032D”, and “HP4032SS” (naphthalene type epoxy resins) manufactured by DIC; “828US”, “828EL”, “jER828EL”, and “825" manufactured by Mitsubishi Chemical Corporation; “, “Epikote 828EL” (bisphenol A type epoxy resin); “jER807” and “1750” (bisphenol F type epoxy resin) manufactured by Mitsubishi Chemical Corporation; “jER152” (phenol novolac type epoxy resin) manufactured by Mitsubishi Chemical Corporation; “630", “630LSD”, “604" (glycidylamine type epoxy resin) manufactured by Mitsubishi Chemical Corporation; “ED-523T” (glycirrol type epoxy resin) manufactured by ADEKA; “EP-3950L” manufactured by ADEKA; “EP-3980S” (glycidylamine type epoxy resin); “EP-4088S” (dicyclopentadiene type epoxy resin) manufactured by ADEKA; “ZX-1059” manufactured by Nippon Steel Chemical & Material Chemical
- the solid epoxy resin is preferably a solid epoxy resin having 3 or more epoxy groups per molecule, more preferably an aromatic solid epoxy resin having 3 or more epoxy groups per molecule.
- Solid epoxy resins include bixylenol type epoxy resin, naphthalene type epoxy resin, naphthalene type tetrafunctional epoxy resin, naphthol novolak type epoxy resin, cresol novolak type epoxy resin, dicyclopentadiene type epoxy resin, trisphenol type epoxy resin, Naphthol type epoxy resin, biphenyl type epoxy resin, naphthylene ether type epoxy resin, anthracene type epoxy resin, bisphenol A type epoxy resin, bisphenol AF type epoxy resin, phenol aralkyl type epoxy resin, tetraphenylethane type epoxy resin, phenol phthalate A mijin-type epoxy resin is preferred.
- solid epoxy resins include “HP4032H” (naphthalene-type epoxy resin) manufactured by DIC; “HP-4700” and “HP-4710” (naphthalene-type tetrafunctional epoxy resin) manufactured by DIC; “N-690” (cresol novolac type epoxy resin) manufactured by DIC Corporation; “N-695" (cresol novolak type epoxy resin) manufactured by DIC Corporation; "HP-7200”, “HP-7200HH”, “HP -7200H”, “HP-7200L” (dicyclopentadiene type epoxy resin); DIC's "EXA-7311", “EXA-7311-G3", “EXA-7311-G4", “EXA-7311-G4S” ”, “HP6000”, “HP6000L” (naphthylene ether type epoxy resin); Nippon Kayaku Co., Ltd.
- EPPN-502H trisphenol type epoxy resin
- Nippon Kayaku Co., Ltd. “NC7000L” (naphthol novolac type epoxy resin); "NC3000H”, “NC3000”, “NC3000L”, “NC3000FH”, “NC3100” (biphenyl type epoxy resin) manufactured by Nippon Kayaku; "ESN475V” and “ESN4100V” manufactured by Nippon Steel Chemical & Materials Co., Ltd.
- the mass ratio is preferably 20:1 to 1:10, more preferably 10:1. 1 to 1:5, particularly preferably 5:1 to 1:2.
- the epoxy equivalent of the epoxy resin is preferably 50 g/eq. ⁇ 5,000g/eq. , more preferably 60 g/eq. ⁇ 3,000 g/eq. , more preferably 80 g/eq. ⁇ 2,000 g/eq. , particularly preferably 110 g/eq. ⁇ 1,000 g/eq. is.
- Epoxy equivalent weight represents the mass of resin per equivalent of epoxy groups. This epoxy equivalent can be measured according to JIS K7236.
- the weight average molecular weight (Mw) of the epoxy resin is preferably 100 to 5,000, more preferably 250 to 3,000, still more preferably 400 to 1,500.
- the weight average molecular weight of the resin can be measured as a polystyrene-equivalent value by a gel permeation chromatography (GPC) method.
- the amount of (A-1) epoxy resin in the resin composition is preferably 1% by mass or more, more preferably 2% by mass or more, and particularly preferably 4% by mass, based on 100% by mass of non-volatile components in the resin composition. % or more, preferably 30% by mass or less, more preferably 20% by mass or less, and particularly preferably 10% by mass or less. (A-1) When the amount of the epoxy resin is within the above range, the light transmittance of the cured product of the resin composition layer can be effectively increased. Further, preferably, it is possible to suppress the tackiness of the resin composition layer, reduce the melt viscosity, and suppress the elastic modulus and improve the adhesiveness of the cured product of the resin composition layer.
- the amount of (A-1) epoxy resin in the resin composition is preferably 5% by mass or more, more preferably 10% by mass or more, and particularly preferably 15% by mass, based on 100% by mass of the resin component of the resin composition. or more, preferably 70% by mass or less, more preferably 60% by mass or less, and particularly preferably 50% by mass or less.
- the resin component of the resin composition represents the non-volatile components of the resin composition excluding (B) the inorganic filler.
- the mass W (A-1) of the (A-1) epoxy resin in the resin composition is the product W (B) of the mass W (B) of the (B) inorganic filler and the specific surface area S (B) in the resin composition
- W (B) the mass W (B) of the mass W (B) of the (B) inorganic filler and the specific surface area S (B) in the resin composition
- This ratio “W(A-1)/ ⁇ W(B) ⁇ S(B) ⁇ ” can correspond to the amount of (A-1) epoxy resin per unit surface area of (B) inorganic filler.
- This ratio "W (A-1) / ⁇ W (B) ⁇ S (B) ⁇ ” is preferably 0.1 ⁇ 10 -3 g/m 2 from the viewpoint of significantly obtaining the desired effects of the present invention.
- 1.0 ⁇ 10 ⁇ 3 g/m 2 or more particularly preferably 2.0 ⁇ 10 ⁇ 3 g/m 2 or more, preferably 22 ⁇ 10 ⁇ 3 g/m 2 or less, more It is preferably 18 ⁇ 10 ⁇ 3 g/m 2 or less, particularly preferably 16 ⁇ 10 ⁇ 3 g/m 2 or less.
- Thermosetting resin preferably contains (A-2) phenolic resin as component (A-2).
- the phenolic resin a compound having one or more, preferably two or more, phenolic hydroxyl groups in one molecule can be used.
- a phenolic hydroxyl group refers to a hydroxyl group bonded to an aromatic ring such as a benzene ring or a naphthalene ring.
- (A-2) phenol resin is preferably used in combination with (A-1) epoxy resin.
- (A-2) phenol resin reacts with (A-1) epoxy resin to cure the resin composition. can function as an agent.
- the (A-2) phenol resin is preferably a phenol resin having a novolak structure.
- a nitrogen-containing phenolic resin is preferable, and a triazine skeleton-containing phenolic resin is more preferable.
- a triazine skeleton-containing phenol novolak resin is preferable from the viewpoint of highly satisfying heat resistance, water resistance, and adhesion.
- phenol resin examples include, for example, "MEH-7700”, “MEH-7810", “MEH-7851” and “MEH-8000” manufactured by Meiwa Kasei Co., Ltd.; “NHN”, “CBN”, “GPH”, Nippon Steel Chemical & Materials “SN-170”, “SN-180", “SN-190”, “SN-475”, “SN-485”, “SN-495”, “SN-375”, “SN-395”, DIC's "TD-2090”, “LA-7052”, “LA-7054”, “LA-1356”, “LA-3018” ”, “LA-3018-50P”, “LA-1356”, “TD2090”, “TD-2090-60M”, “EXB-9500”, “HPC-9500”, “KA-1160”, “KA-1163 ”, “KA-1165”, “GDP-6115L” and “GDP-6115H” manufactured by Gunei Chemical Co., Ltd., and the like.
- Phenolic resins may be used singly or in combination of two or more.
- the hydroxyl equivalent of the phenolic resin is preferably 50 g/eq. ⁇ 3000g/eq. , more preferably 100 g/eq. ⁇ 1000 g/eq. , more preferably 100 g/eq. ⁇ 500 g/eq. , particularly preferably 100 g/eq. ⁇ 300 g/eq. is.
- the hydroxyl equivalent represents the mass of resin per equivalent of hydroxyl.
- the number of epoxy groups of (A-1) epoxy resin is 1, the number of hydroxyl groups of (A-2) phenol resin is preferably 0.01 or more, more preferably 0.10 or more, and still more preferably 0.15 or more. is preferably 5.0 or less, more preferably 2.0 or less, and particularly preferably 1.0 or less.
- “(A-1) number of epoxy groups in epoxy resin” represents the sum of all the values obtained by dividing the mass of the non-volatile component of the epoxy resin present in the resin composition by the epoxy equivalent.
- (A-2) the number of hydroxyl groups in the phenolic resin represents the sum of all the values obtained by dividing the mass of the non-volatile components of the phenolic resin present in the resin composition by the hydroxyl equivalent.
- the amount of (A-2) phenol resin in the resin composition is preferably 0.01% by mass or more, more preferably 0.1% by mass or more, with respect to 100% by mass of non-volatile components in the resin composition. It is preferably 0.5% by mass or more, preferably 20% by mass or less, more preferably 15% by mass or less, and particularly preferably 10% by mass or less. (A-2) When the amount of the phenol resin is within the above range, the light transmittance of the cured product of the resin composition layer can be effectively increased. Further, preferably, it is possible to suppress the tackiness of the resin composition layer, reduce the melt viscosity, and suppress the elastic modulus and improve the adhesiveness of the cured product of the resin composition layer.
- the amount of (A-2) phenol resin in the resin composition is preferably 1% by mass or more, more preferably 2% by mass or more, and particularly preferably 3% by mass, relative to 100% by mass of the resin component of the resin composition. or more, preferably 50% by mass or less, more preferably 40% by mass or less, and particularly preferably 35% by mass or less.
- (A-2) When the amount of the phenol resin is within the above range, the light transmittance of the cured product of the resin composition layer can be effectively increased. Further, preferably, it is possible to suppress the tackiness of the resin composition layer, reduce the melt viscosity, and suppress the elastic modulus and improve the adhesiveness of the cured product of the resin composition layer.
- the ratio W (A-2)/W of the mass W (A-2) of the (A-2) phenolic resin in the resin composition and the mass W (B) of the (B) inorganic filler in the resin composition (B) is preferably within a specific range from the viewpoint of significantly obtaining the desired effects of the present invention.
- the ratio W(A-2)/W(B) is preferably 0.1 ⁇ 10 ⁇ 2 or more, more preferably 0.5 ⁇ 10 ⁇ 2 or more, and particularly preferably 1.0 ⁇ 10 ⁇ 2 or more, preferably 20.0 ⁇ 10 ⁇ 2 or less, more preferably 15.0 ⁇ 10 ⁇ 2 or less, and particularly preferably 10.0 ⁇ 10 ⁇ 2 or less.
- the mass W (A-2) of the (A-2) phenolic resin in the resin composition, the mass W (B) of the (B) inorganic filler in the resin composition and the product W (B) of the specific surface area S (B) Consider the ratio “W(A ⁇ 2)/ ⁇ W(B) ⁇ S(B) ⁇ ” obtained by dividing by B) ⁇ S(B).
- This ratio “W(A-2)/ ⁇ W(B) ⁇ S(B) ⁇ ” can correspond to the amount of (A-2) phenolic resin per unit surface area of (B) inorganic filler.
- This ratio "W(A-2)/ ⁇ W(B) ⁇ S(B) ⁇ ” is preferably 0.5 ⁇ 10 ⁇ 3 g/m 2 from the viewpoint of significantly obtaining the desired effects of the present invention.
- 1.0 ⁇ 10 ⁇ 3 g/m 2 or more particularly preferably 2.0 ⁇ 10 ⁇ 3 g/m 2 or more, preferably 10 ⁇ 10 ⁇ 3 g/m 2 or less, more It is preferably 8.0 ⁇ 10 ⁇ 3 g/m 2 or less, particularly preferably 6.0 ⁇ 10 ⁇ 3 g/m 2 or less.
- Thermosetting resin preferably contains (A-3) active ester resin as component (A-3).
- the active ester resin generally contains two highly reactive ester groups per molecule, such as phenol esters, thiophenol esters, N-hydroxyamine esters, and esters of heterocyclic hydroxy compounds. A compound having one or more is preferably used.
- (A-3) active ester resin is preferably used in combination with (A-1) epoxy resin. When (A-1) epoxy resin and (A-3) active ester resin are used in combination, (A-3) active ester resin reacts with (A-1) epoxy resin to cure the resin composition. It can function as a curing agent to
- the active ester resin is preferably obtained by a condensation reaction between a carboxylic acid compound and/or a thiocarboxylic acid compound and a hydroxy compound and/or a thiol compound.
- an active ester resin obtained from a carboxylic acid compound and a hydroxy compound is preferred, and an active ester resin obtained from a carboxylic acid compound and a phenol compound and/or a naphthol compound is more preferred.
- Examples of carboxylic acid compounds include benzoic acid, acetic acid, succinic acid, maleic acid, itaconic acid, phthalic acid, isophthalic acid, terephthalic acid, and pyromellitic acid.
- phenol compounds or naphthol compounds include hydroquinone, resorcinol, bisphenol A, bisphenol F, bisphenol S, phenolphthalin, methylated bisphenol A, methylated bisphenol F, methylated bisphenol S, phenol, o-cresol, m- cresol, p-cresol, catechol, ⁇ -naphthol, ⁇ -naphthol, 1,5-dihydroxynaphthalene, 1,6-dihydroxynaphthalene, 2,6-dihydroxynaphthalene, dihydroxybenzophenone, trihydroxybenzophenone, tetrahydroxybenzophenone, phloroglucine, Benzenetriol, dicyclopentadiene-type diphenol compound, phenol novolak, and the like.
- dicyclopentadiene-type diphenol compound refers to a diphenol compound obtained by condensing one molecule of dicyclopentadiene with two molecules of phenol.
- the active ester resin (A-3) includes a dicyclopentadiene-type active ester resin, a naphthalene-type active ester resin containing a naphthalene structure, an active ester resin containing an acetylated product of phenol novolac, and a benzoylated product of phenol novolak. is preferred, and more preferably at least one selected from dicyclopentadiene-type active ester resins and naphthalene-type active ester resins.
- the dicyclopentadiene-type active ester resin an active ester resin containing a dicyclopentadiene-type diphenol structure is preferable.
- active ester resins include, for example, "EXB9451”, “EXB9460”, “EXB9460S”, “EXB-8000L” and “EXB” as active ester resins containing a dicyclopentadiene type diphenol structure.
- the active ester resin may be used singly or in combination of two or more.
- the active ester group equivalent of the active ester resin is preferably 50 g/eq. ⁇ 3000g/eq. , more preferably 100 g/eq. ⁇ 1000 g/eq. , more preferably 100 g/eq. ⁇ 500 g/eq. , particularly preferably 100 g/eq. ⁇ 300 g/eq. is.
- Active ester group equivalents represent the mass of resin per equivalent of active ester groups.
- the number of active ester groups of (A-3) active ester resin is preferably 0.01 or more, more preferably 0.05 or more, and still more preferably 0.05 or more. It is 10 or more, preferably 5.0 or less, more preferably 2.0 or less, and particularly preferably 1.0 or less.
- (A-3) Number of active ester groups in active ester resin represents the sum of all the values obtained by dividing the mass of the non-volatile components of the active ester resin present in the resin composition by the active ester group equivalent.
- the amount of (A-3) active ester resin in the resin composition is preferably 0.01% by mass or more, more preferably 0.1% by mass or more, based on 100% by mass of non-volatile components in the resin composition, It is particularly preferably 0.5% by mass or more, preferably 10% by mass or less, more preferably 5% by mass or less, and particularly preferably 2% by mass or less. (A-3) When the amount of the active ester resin is within the above range, the desired effects of the present invention can be obtained remarkably.
- the amount of (A-3) active ester resin in the resin composition is preferably 1% by mass or more, more preferably 2% by mass or more, and particularly preferably 3% by mass with respect to 100% by mass of the resin component of the resin composition. % or more, preferably 20% by mass or less, more preferably 10% by mass or less, and particularly preferably 5% by mass or less. (A-3) When the amount of the active ester resin is within the above range, the desired effects of the present invention can be obtained remarkably.
- Thermosetting resin preferably contains (A-4) maleimide resin as component (A-4).
- the maleimide resin compounds containing at least one, preferably two or more maleimide groups (2,5-dihydro-2,5-dioxo-1H-pyrrol-1-yl groups) in one molecule can be used.
- the ethylenic double bond contained in the maleimide group can undergo radical polymerization.
- (A-4) maleimide resin can react with (A-1) epoxy resin in the presence of a suitable catalyst such as an imidazole compound. Therefore, the maleimide resin (A-4) can thermoset the resin composition by these reactions.
- maleimide resin (A-4) an aliphatic maleimide resin containing an aliphatic amine skeleton may be used, an aromatic maleimide resin containing an aromatic amine skeleton may be used, or a combination thereof may be used.
- the (A-4) maleimide resin may be used alone or in combination of two or more.
- Maleimide resins include, for example, “SLK-2600” manufactured by Shin-Etsu Chemical Co., Ltd., “BMI-1500”, “BMI-1700”, “BMI-689” manufactured by Designer Molecules, “ BMI-2500” (a maleimide compound containing a dimer diamine structure), “BMI-6100” (aromatic maleimide compound) manufactured by Designer Molecules, "MIR-5000-60T” manufactured by Nippon Kayaku, "MIR-3000” -70MT” (biphenylaralkyl-type maleimide compound), "BMI-70” and “BMI-80” manufactured by K.I.
- maleimide resins also include maleimide resins (maleimide compounds containing an indane ring skeleton) disclosed in Technical Bulletin No. 2020-500211 of the Japan Institute of Invention and Innovation.
- the amount of maleimide resin (A-4) in the resin composition is preferably 0.1% by mass or more, more preferably 1.0% by mass or more, and particularly It is preferably 2.0% by mass or more, preferably 20% by mass or less, more preferably 15% by mass or less, and particularly preferably 10% by mass or less. (A-4) When the amount of the maleimide resin is within the above range, the desired effects of the present invention can be obtained remarkably.
- the amount of (A-4) maleimide resin in the resin composition is preferably 1% by mass or more, more preferably 4% by mass or more, and particularly preferably 6% by mass, based on 100% by mass of the resin component of the resin composition. or more, preferably 60% by mass or less, more preferably 50% by mass or less, and particularly preferably 30% by mass or less. (A-4) When the amount of the maleimide resin is within the above range, the desired effects of the present invention can be obtained remarkably.
- the ratio W(A-4)/W of the mass W(A-4) of the (A-4) maleimide resin in the resin composition to the mass W(B) of the (B) inorganic filler in the resin composition (B) is preferably within a specific range from the viewpoint of significantly obtaining the desired effects of the present invention.
- the ratio W(A-4)/W(B) is preferably 0.1 ⁇ 10 ⁇ 2 or more, more preferably 1.0 ⁇ 10 ⁇ 2 or more, and still more preferably 2.0 ⁇ 10 ⁇ 2 or more, particularly preferably 3.1 ⁇ 10 ⁇ 2 or more, preferably 30 ⁇ 10 ⁇ 2 or less, more preferably 20 ⁇ 10 ⁇ 2 or less, particularly preferably 15 ⁇ 10 ⁇ 2 or less .
- the mass W (A-4) of the (A-4) maleimide resin in the resin composition is the product W (B) of the mass W (B) of the (B) inorganic filler and the specific surface area S (B) in the resin composition
- W (A ⁇ 4)/ ⁇ W(B) ⁇ S(B) ⁇ obtained by dividing by B) ⁇ S(B).
- This ratio “W(A-4)/ ⁇ W(B) ⁇ S(B) ⁇ ” can correspond to the amount of (A-4) maleimide resin per unit surface area of (B) inorganic filler.
- This ratio “W(A-4)/ ⁇ W(B) ⁇ S(B) ⁇ ” is preferably 0.5 ⁇ 10 ⁇ 3 g/m 2 from the viewpoint of significantly obtaining the desired effects of the present invention.
- 1.0 ⁇ 10 ⁇ 3 g/m 2 or more particularly preferably 1.5 ⁇ 10 ⁇ 3 g/m 2 or more, preferably 20 ⁇ 10 ⁇ 3 g/m 2 or less, more It is preferably 15 ⁇ 10 ⁇ 3 g/m 2 or less, particularly preferably 11 ⁇ 10 ⁇ 3 g/m 2 or less.
- thermosetting resins include cyanate ester resins, carbodiimide resins, acid anhydride resins, amine resins, benzoxazine resins, and thiol resins. These resins, when used in combination with (A-1) epoxy resin, can function as a curing agent that reacts with (A-1) epoxy resin to cure the resin composition. Still another example of the (A) thermosetting resin includes (A-4) a radically polymerizable resin other than the maleimide resin. This radically polymerizable resin generally has an ethylenically unsaturated bond and can be cured by radical polymerization.
- radically polymerizable resins examples include styrene radically polymerizable resins having one or more vinyl groups directly bonded to aromatic carbon atoms, allyl radically polymerizable resins having one or more allyl groups, and the like. be done. One type of these resins may be used alone, or two or more types may be used in combination.
- the number average molecular weight (Mn) of the thermosetting resin (A), including the components (A-1) to (A-4) described above, is preferably less than 3,000, more preferably less than 2,000, and further It is preferably 1,500 or less, preferably 100 or more, more preferably 250 or more, still more preferably 400 or more.
- the number average molecular weight of the resin can be measured as a polystyrene-equivalent value by gel permeation chromatography (GPC).
- thermosetting resin The amount of (A) thermosetting resin in the resin composition is preferably 1% by mass or more, more preferably 2% by mass or more, and particularly preferably 5% by mass with respect to 100% by mass of non-volatile components in the resin composition. % or more, preferably 40% by mass or less, more preferably 30% by mass or less, and particularly preferably 25% by mass or less.
- the amount of the thermosetting resin is within the above range, the light transmittance of the cured product of the resin composition layer can be effectively increased. Further, preferably, it is possible to suppress the tackiness of the resin composition layer, reduce the melt viscosity, and suppress the elastic modulus and improve the adhesiveness of the cured product of the resin composition layer.
- the amount of (A) thermosetting resin in the resin composition is preferably 5% by mass or more, more preferably 10% by mass or more, and particularly preferably 20% by mass with respect to 100% by mass of the resin component of the resin composition. or more, preferably 90% by mass or less, more preferably 85% by mass or less, and particularly preferably 80% by mass or less.
- (A) When the amount of the thermosetting resin is within the above range, the light transmittance of the cured product of the resin composition layer can be effectively increased. Furthermore, it is usually possible to suppress the tackiness of the resin composition layer, reduce the melt viscosity, and suppress the elastic modulus and improve the adhesion of the cured product of the resin composition layer.
- the resin composition contains (B) an inorganic filler as the (B) component.
- the inorganic filler is usually contained in the resin composition in the form of particles.
- this (B) inorganic filler has a specific surface area within a specific range.
- the range of the specific surface area of the inorganic filler is usually 3.0 m 2 /g or more, preferably 3.5 m 2 /g or more, more preferably 4.0 m 2 /g or more, and 5.0 m 2 / g or more. g or more, 10.0 m 2 /g or more, or 20.0 m 2 /g or more.
- the (B) inorganic filler contained in the resin composition has a specific surface area within the above range, the light transmittance of the cured product of the resin composition layer can be increased.
- the upper limit of the specific surface area of the inorganic filler is preferably 100 m 2 /g or less, more preferably 70 m 2 /g or less, still more preferably 50 m 2 /g, from the viewpoint of significantly obtaining the desired effects of the present invention. Below, it is particularly preferably 40 m 2 /g or less.
- the specific surface area of the inorganic filler is determined by adsorbing nitrogen gas on the sample surface using a specific surface area measuring device (Macsorb HM-1210 manufactured by Mountech) according to the BET method, and using the BET multipoint method to determine the specific surface area. can be measured by calculating
- inorganic compound is used as the material for the inorganic filler.
- inorganic filler materials include silica, alumina, glass, cordierite, silicon oxide, barium sulfate, barium carbonate, talc, clay, mica powder, zinc oxide, hydrotalcite, boehmite, and water.
- the inorganic filler may be used singly or in combination of two or more.
- the average particle size of the inorganic filler is preferably 1.5 ⁇ m or less, more preferably 1.0 ⁇ m or less, more preferably 0.6 ⁇ m or less, particularly preferably 0.4 ⁇ m or less, and preferably 0.01 ⁇ m. 0.05 ⁇ m or more, more preferably 0.05 ⁇ m or more.
- the average particle diameter of the inorganic filler is within the above range, the light transmittance of the cured product of the resin composition layer can be effectively increased. Furthermore, it is usually possible to suppress the tackiness of the resin composition layer, reduce the melt viscosity, and suppress the elastic modulus and improve the adhesion of the cured product of the resin composition layer.
- the average particle size of the inorganic filler can be measured by a laser diffraction/scattering method based on Mie scattering theory. Specifically, the particle size distribution of the inorganic filler is prepared on a volume basis using a laser diffraction/scattering type particle size distribution measuring device, and the median diameter can be used as the average particle size for measurement.
- a measurement sample can be obtained by weighing 100 mg of an inorganic filler and 10 g of methyl ethyl ketone in a vial and dispersing them with ultrasonic waves for 10 minutes.
- a measurement sample is measured using a laser diffraction particle size distribution measuring device, the wavelengths of the light source used are blue and red, the volume-based particle size distribution of the inorganic filler is measured by the flow cell method, and from the obtained particle size distribution
- the average particle size can be calculated as the median size.
- the laser diffraction particle size distribution analyzer include "LA-960" manufactured by Horiba, Ltd., and the like.
- the inorganic filler is preferably treated with a surface treatment agent from the viewpoint of enhancing moisture resistance and dispersibility.
- surface treatment agents include fluorine-containing silane coupling agents, aminosilane coupling agents, epoxysilane coupling agents, mercaptosilane coupling agents, silane coupling agents, alkoxysilanes, organosilazane compounds, and titanate compounds.
- a coupling agent etc. are mentioned.
- One type of surface treatment agent may be used alone, or two or more types may be used in combination.
- Examples of commercially available surface treatment agents include “KBM403” (3-glycidoxypropyltrimethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., “KBM803” (3-mercaptopropyltrimethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., Shin-Etsu Chemical Industry Co., Ltd. "KBE903” (3-aminopropyltriethoxysilane), Shin-Etsu Chemical Co., Ltd. "KBM573” (N-phenyl-3-aminopropyltrimethoxysilane), Shin-Etsu Chemical Co., Ltd.
- the degree of surface treatment with the surface treatment agent is preferably within a specific range. Specifically, 100% by mass of the inorganic filler is preferably surface-treated with a surface treatment agent of 0.2% to 5% by mass, and a surface treatment agent of 0.2% to 3% by mass. It is more preferably surface-treated, and more preferably surface-treated with 0.3% by mass to 2% by mass of a surface treating agent.
- the degree of surface treatment by the surface treatment agent can be evaluated by the amount of carbon per unit surface area of the inorganic filler.
- the amount of carbon per unit surface area of the inorganic filler is preferably 0.02 mg/m 2 or more, more preferably 0.1 mg/m 2 or more, and more preferably 0.2 mg/m 2 from the viewpoint of improving the dispersibility of the inorganic filler. The above is more preferable.
- it is preferably 1.0 mg/m 2 or less, more preferably 0.8 mg/m 2 or less, and even more preferably 0.5 mg/m 2 or less.
- the amount of carbon per unit surface area of the inorganic filler can be measured after the surface-treated inorganic filler is washed with a solvent (eg, methyl ethyl ketone (MEK)). Specifically, a sufficient amount of MEK as a solvent is added to the inorganic filler surface-treated with the surface treatment agent, and ultrasonic cleaning is performed at 25° C. for 5 minutes. After removing the supernatant liquid and drying the solid content, a carbon analyzer can be used to measure the amount of carbon per unit surface area of the inorganic filler. As a carbon analyzer, "EMIA-320V" manufactured by Horiba Ltd. can be used.
- EMIA-320V manufactured by Horiba Ltd.
- the amount of the inorganic filler (B) in the resin composition is preferably 40% by mass or more, more preferably 50% by mass or more, and particularly preferably 60% by mass with respect to 100% by mass of non-volatile components in the resin composition. or more, preferably 95% by mass or less, more preferably 90% by mass or less, and particularly preferably 85% by mass or less.
- the amount of the inorganic filler is within the above range, the coefficient of linear thermal expansion of the cured product of the resin composition can be reduced, so expansion and contraction due to temperature changes are suppressed, and the dimensional stability of the solder resist layer is improved. can be increased and the formation of cracks can be suppressed.
- the thicker the solder resist layer the greater the tendency of expansion and contraction. Therefore, being able to reduce the coefficient of linear thermal expansion of the cured product as described above is useful in that it can solve problems that tend to occur in thick solder resist layers.
- the resin composition may further contain (C) an elastomer as an optional component in combination with the components (A) to (B) described above.
- the (C) elastomer as the (C) component does not include those corresponding to the above-described components (A) to (B).
- (C) When a resin composition containing an elastomer is used, the elastic modulus of the cured product can be effectively suppressed, so warping of the printed wiring board and the semiconductor chip package provided with the solder resist layer can be effectively suppressed. Being able to suppress warping in this way is particularly useful when the solder resist layer is thick or the resin composition contains a large amount of the inorganic filler (B), which generally tends to cause warping.
- the elastomer is a flexible resin, preferably a resin having rubber elasticity or a resin that exhibits rubber elasticity by polymerizing with other components.
- Resins having rubber elasticity include, for example, resins exhibiting an elastic modulus of 1 GPa or less when subjected to a tensile test at a temperature of 25° C. and a humidity of 40% RH in accordance with Japanese Industrial Standards (JIS K7161). be done.
- This (C) elastomer may be used alone or in combination of two or more at any ratio.
- the elastomer preferably has a high molecular weight.
- the number average molecular weight (Mn) of the elastomer is preferably 1,000 or more, more preferably 1,500 or more, still more preferably 2,000 or more, still more preferably 3,000 or more, and particularly preferably 5,000. That's it.
- the upper limit is preferably 1,000,000 or less, more preferably 900,000 or less.
- the number average molecular weight (Mn) is a polystyrene equivalent number average molecular weight measured using GPC (gel permeation chromatography).
- the elastomer is preferably one or more selected from resins having a glass transition temperature (Tg) of 25°C or less and resins that are liquid at 25°C or less.
- the glass transition temperature of the resin having a glass transition temperature (Tg) of 25° C. or lower is preferably 20° C. or lower, more preferably 15° C. or lower. Although the lower limit of the glass transition temperature is not particularly limited, it can usually be -15°C or higher.
- the resin that is liquid at 25°C is preferably a resin that is liquid at 20°C or lower, more preferably a resin that is liquid at 15°C or lower.
- the glass transition temperature can be measured by DSC (differential scanning calorimetry) at a heating rate of 5°C/min.
- the elastomer has a structure selected from a polybutadiene structure, a polysiloxane structure, a poly(meth)acrylate structure, a polyalkylene structure, a polyalkyleneoxy structure, a polyisoprene structure, a polyisobutylene structure, a polycarbonate structure and a polystyrene structure in the molecule.
- resins having one or more structures selected from a polybutadiene structure, a poly(meth)acrylate structure, a polyalkyleneoxy structure, a polyisoprene structure, a polyisobutylene structure, a polycarbonate structure and a polystyrene structure are more preferable. Furthermore, a resin having one or more structures selected from a polybutadiene structure and a polyalkyleneoxy structure is more preferred, and a resin having a polybutadiene structure is particularly preferred.
- “(Meth)acrylate” is a term encompassing methacrylates and acrylates and combinations thereof. These structures may be contained in the main chain or may be contained in the side chain.
- the elastomer may have a functional group capable of reacting with (A) the thermosetting resin.
- the functional group capable of reacting with the thermosetting resin includes a functional group that appears upon heating.
- the functional group capable of reacting with the thermosetting resin is selected from the group consisting of, for example, a hydroxyl group, a carboxyl group, an acid anhydride group, a phenolic hydroxyl group, an epoxy group, an isocyanate group, a urethane group and a maleimide group.
- One or more functional groups are selected from the group consisting of, for example, a hydroxyl group, a carboxyl group, an acid anhydride group, a phenolic hydroxyl group, an epoxy group, an isocyanate group, a urethane group and a maleimide group.
- the functional group is preferably a hydroxy group, an acid anhydride group, a phenolic hydroxyl group, an epoxy group, an isocyanate group, a urethane group and a maleimide group, and a hydroxy group, an acid anhydride group, a phenolic hydroxyl group, an epoxy group and a maleimide group.
- groups are more preferred, and phenolic hydroxyl groups and maleimide groups are particularly preferred.
- the number average molecular weight (Mn) of the (C) elastomer containing functional groups is preferably 3,000 or more.
- Examples of elastomers include resins containing a polybutadiene structure.
- the polybutadiene structure may be contained in the main chain or may be contained in the side chain. A part or all of the polybutadiene structure may be hydrogenated.
- a resin containing a polybutadiene structure is sometimes called a "polybutadiene resin".
- polybutadiene resins include "Ricon 130MA8", “Ricon 130MA13", “Ricon 130MA20”, “Ricon 131MA5", “Ricon 131MA10”, “Ricon 131MA17”, “Ricon 131MA20” and “Ricon 184MA6” (acid anhydride group-containing polybutadiene), Nippon Soda's “GQ-1000” (hydroxyl group- and carboxyl group-introduced polybutadiene), “G-1000", “G-2000”, “G-3000” (both ends hydroxyl group polybutadiene), “GI-1000", “GI-2000”, “GI-3000” (hydrogenated polybutadiene with both hydroxyl groups), “FCA-061L” manufactured by Nagase ChemteX Corporation (hydrogenated polybutadiene skeleton epoxy resin), etc.
- polybutadiene resins include linear polyimides made from hydroxyl group-terminated polybutadiene, diisocyanate compounds and tetrabasic acid anhydride (the polyimides described in JP-A-2006-37083 and WO 2008/153208). ), phenolic hydroxyl group-containing butadiene, and the like.
- the butadiene structure content of the polyimide resin is preferably 60% to 95% by mass, more preferably 75% to 85% by mass. Details of the polyimide resin can be referred to in JP-A-2006-37083 and WO 2008/153208, the contents of which are incorporated herein.
- (C) Another example of the elastomer includes a resin containing a poly(meth)acrylate structure.
- a resin containing a poly(meth)acrylate structure is sometimes called a "poly(meth)acrylic resin".
- Examples of poly(meth)acrylic resins include Teisan Resin manufactured by Nagase ChemteX Corporation, and "ME-2000", “W-116.3”, “W-197C” and "KG-25” manufactured by Negami Kogyo Co., Ltd. , "KG-3000", "ARUFON UH-2000” manufactured by Toagosei Co., Ltd., and the like.
- Still another example of the elastomer includes a resin containing a polycarbonate structure.
- a resin containing a polycarbonate structure is sometimes called a "polycarbonate resin".
- polycarbonate resins include “FPC0220” and “FPC2136” manufactured by Mitsubishi Gas Chemical Co., Ltd., “T6002” and “T6001” (polycarbonate diol) manufactured by Asahi Kasei Chemicals, "C-1090” and “C -2090” and “C-3090” (polycarbonate diol).
- Linear polyimides made from hydroxyl-terminated polycarbonates, diisocyanate compounds and tetrabasic acid anhydrides may also be used.
- the carbonate structure content of the polyimide resin is preferably 60% to 95% by mass, more preferably 75% to 85% by mass. Details of the polyimide resin can be referred to in International Publication No. 2016/129541, the content of which is incorporated herein.
- Still another example of the elastomer includes a resin containing a polysiloxane structure.
- a resin containing a polysiloxane structure is sometimes called a "siloxane resin".
- siloxane resins include "SMP-2006”, “SMP-2003PGMEA” and “SMP-5005PGMEA” manufactured by Shin-Etsu Silicone Co., Ltd., linear polyimides made from amine-terminated polysiloxane and tetrabasic acid anhydride (International Publication No. 2010/053185, JP-A-2002-12667 and JP-A-2000-319386) and the like.
- Still another example of the elastomer includes a resin containing a polyalkylene structure or a polyalkyleneoxy structure.
- a resin containing a polyalkylene structure is sometimes called an "alkylene resin”
- a resin containing a polyalkyleneoxy structure is sometimes called an "alkyleneoxy resin”.
- the number of carbon atoms in the polyalkylene structure and polyalkyleneoxy structure is preferably 2-15, more preferably 3-10, and even more preferably 5-8.
- Specific examples of alkylene resins and alkyleneoxy resins include "PTXG-1000" and "PTXG-1800" manufactured by Asahi Kasei Fibers, and "BMI-3000" manufactured by Designer Molecules.
- elastomer includes a resin containing a polyisoprene structure.
- a resin containing a polyisoprene structure is sometimes called an "isoprene resin".
- Specific examples of the isoprene resin include “KL-610” and “KL613” manufactured by Kuraray Co., Ltd.
- Still another example of the elastomer includes a resin containing a polyisobutylene structure.
- a resin containing a polyisobutylene structure is sometimes called an "isobutylene resin".
- Specific examples of the isobutylene resin include "SIBSTAR-073T” (styrene-isobutylene-styrene triblock copolymer) and "SIBSTAR-042D” (styrene-isobutylene diblock copolymer) manufactured by Kaneka Corporation.
- elastomer includes a resin containing a polystyrene structure.
- a resin containing a polystyrene structure is sometimes called a "styrene resin".
- the styrene resin may be a copolymer containing any repeating unit different from the styrene unit in combination with the styrene unit, or may be a hydrogenated polystyrene resin.
- Styrene resins include, for example, styrene-butadiene-styrene block copolymer (SBS), styrene-isoprene-styrene block copolymer (SIS), styrene-ethylene-butylene-styrene block copolymer (SEBS), styrene- Ethylene-propylene-styrene block copolymer (SEPS), styrene-ethylene-ethylene-propylene-styrene block copolymer (SEEPS), styrene-butadiene-butylene-styrene block copolymer (SBBS), styrene-butadiene diblock copolymers, hydrogenated styrene-butadiene block copolymers, hydrogenated styrene-isoprene block copolymers, hydrogenated styrene-butadiene random copoly
- styrene resins include hydrogenated styrene thermoplastic elastomers "H1041”, “Tuftec H1043", “Tuftec P2000” and “Tuftec MP10” (manufactured by Asahi Kasei Corporation); epoxidized styrene-butadiene thermoplastic elastomer “Epofriend AT501", “CT310” (manufactured by Daicel); modified styrene elastomer having hydroxyl group "Septon HG252" (manufactured by Kuraray); modified styrenic elastomer having carboxyl group "Tuftec N503M”, modified styrene having amino group Elastomer "Tuftec N501", modified styrene elastomer “Tuftec M1913” (manufactured by Asahi Kasei Chemicals Corporation) having an acid anhydride group; unmod
- the (C) elastomer may be compatible with resin components other than the (C) elastomer and may be contained in the resin composition and its cured product. All of the examples described above are generally compatible with (A) a resin component such as a thermosetting resin. On the other hand, the (C) elastomer may be contained in the resin composition and its cured product as particles without being compatible with the resin components other than the (C) elastomer. Such particulate (C) elastomers can generally function as organic fillers. The particulate (C) elastomer can usually exhibit the same function as that which is compatible with resin components other than the (C) elastomer. Examples of the particulate elastomer (C) include "EXL2655" manufactured by Dow Chemical Japan, "AC3401N” and “AC3816N” manufactured by Aica Kogyo Co., Ltd., and the like.
- (C) Elastomers may be used singly or in combination of two or more.
- the amount of elastomer is preferably 1% by mass or more, more preferably 2% by mass or more, particularly preferably 4% by mass or more, and preferably 30% by mass, based on 100% by mass of non-volatile components in the resin composition. % by mass or less, more preferably 25% by mass or less, and even more preferably 20% by mass or less. (C) When the amount of the elastomer is within the above range, it is possible to lower the minimum melt viscosity of the resin composition and to effectively suppress the warpage of printed wiring boards and semiconductor chip packages provided with a solder resist layer.
- the amount of elastomer is preferably 5% by mass or more, more preferably 10% by mass or more, particularly preferably 20% by mass or more, and preferably 80% by mass, based on 100% by mass of the resin component in the resin composition. % by mass or less, more preferably 70% by mass or less, and even more preferably 65% by mass or less. (C) When the amount of the elastomer is within the above range, it is possible to lower the minimum melt viscosity of the resin composition and to effectively suppress the warpage of printed wiring boards and semiconductor chip packages provided with a solder resist layer.
- the resin composition may further contain (D) an organic colorant as an optional component in combination with the components (A) to (C) described above.
- the (D) organic coloring agent as the (D) component does not include those corresponding to the above-described components (A) to (C).
- the solder resist layer can be colored in a desired color.
- a pigment may be used, a dye may be used, or a combination thereof may be used, but a pigment is preferred. Since the pigment has a high coloring ability, it can effectively color the solder resist layer.
- pigments examples include blue pigments such as phthalocyanine-based pigments, anthraquinone-based pigments, and dioxazine-based pigments.
- yellow pigments include monoazo pigments, disazo pigments, condensed azo pigments, benzimidazolone pigments, isoindolinone pigments, and anthraquinone pigments.
- red pigments include monoazo pigments, disazo pigments, azo lake pigments, benzimidazolone pigments, perylene pigments, diketopyrrolopyrrole pigments, condensed azo pigments, anthraquinone pigments, and quinacridone pigments. mentioned.
- green pigments include phthalocyanine pigments.
- the organic colorants may be used singly or in combination of two or more.
- the amount of the organic coloring agent is preferably 0.0001% by mass or more, more preferably 0.001% by mass or more, and particularly preferably 0.01% by mass, based on 100% by mass of non-volatile components in the resin composition. % or more, preferably 10% by mass or less, more preferably 5% by mass or less, even more preferably 1% by mass or less, and particularly preferably 0.3% by mass or less.
- the amount of the organic coloring agent is preferably 0.001% by mass or more, more preferably 0.01% by mass or more, and particularly preferably 0.1% by mass with respect to 100% by mass of the resin component in the resin composition. % or more, preferably 10% by mass or less, more preferably 5% by mass or less, and even more preferably 1% by mass or less.
- the resin composition may further contain (E) a thermoplastic resin as an optional component in combination with the above components (A) to (D).
- the (E) thermoplastic resin as the (E) component does not include those corresponding to the above-described components (A) to (D).
- Thermoplastic resins include, for example, phenoxy resins, polyvinyl acetal resins, polyolefin resins, polyimide resins, polyamideimide resins, polyetherimide resins, polysulfone resins, polyethersulfone resins, polyphenylene ether resins, and polyetheretherketone resins. , polyester resins, etc., and phenoxy resins are preferred.
- the thermoplastic resin may be used alone or in combination of two or more.
- phenoxy resins include bisphenol A skeleton, bisphenol F skeleton, bisphenol S skeleton, bisphenolacetophenone skeleton, novolac skeleton, biphenyl skeleton, fluorene skeleton, dicyclopentadiene skeleton, norbornene skeleton, naphthalene skeleton, anthracene skeleton, adamantane skeleton, and terpene. and a phenoxy resin having one or more skeletons selected from the group consisting of a trimethylcyclohexane skeleton.
- the terminal of the phenoxy resin may be any functional group such as a phenolic hydroxyl group or an epoxy group.
- a phenoxy resin may be used individually by 1 type, and may be used in combination of 2 or more types.
- Specific examples of phenoxy resins include Mitsubishi Chemical's "1256" and “4250” (both phenoxy resins containing bisphenol A skeleton), "YX8100” (phenoxy resin containing bisphenol S skeleton), and "YX6954” (bisphenolacetophenone).
- polyvinyl acetal resins examples include polyvinyl formal resins and polyvinyl butyral resins, with polyvinyl butyral resins being preferred.
- Specific examples of polyvinyl acetal resins include Denka Butyral 4000-2, Denka Butyral 5000-A, Denka Butyral 6000-C, Denka Butyral 6000-EP, and Sekisui.
- S-lec BH series, BX series (for example, BX-5Z), KS series (for example, KS-1), BL series, BM series manufactured by Kagaku Kogyo Co., Ltd. may be mentioned.
- polyimide resins include “Ricacoat SN20” and “Ricacoat PN20” manufactured by Shin Nippon Rika.
- polyamide-imide resins include “Vylomax HR11NN” and “Vylomax HR16NN” manufactured by Toyobo.
- polyamideimide resins include modified polyamideimides such as “KS9100” and “KS9300” (polysiloxane skeleton-containing polyamideimides) manufactured by Hitachi Chemical Co., Ltd.
- polyethersulfone resin examples include "PES5003P” manufactured by Sumitomo Chemical Co., Ltd.
- polyphenylene ether resin include oligophenylene ether/styrene resin "OPE-2St 1200” manufactured by Mitsubishi Gas Chemical Company.
- polyetheretherketone resin examples include "Sumiproy K” manufactured by Sumitomo Chemical Co., Ltd., and the like.
- polyetherimide resin include "Ultem” manufactured by GE.
- polysulfone resins include polysulfone "P1700” and “P3500” manufactured by Solvay Advanced Polymers.
- polyolefin resins examples include ethylene-based copolymers such as low-density polyethylene, ultra-low-density polyethylene, high-density polyethylene, ethylene-vinyl acetate copolymer, ethylene-ethyl acrylate copolymer, and ethylene-methyl acrylate copolymer. Resin etc. are mentioned.
- polyester resins include polyethylene terephthalate resin, polyethylene naphthalate resin, polybutylene terephthalate resin, polybutylene naphthalate resin, polytrimethylene terephthalate resin, polytrimethylene naphthalate resin, polycyclohexanedimethyl terephthalate resin, and the like.
- the weight average molecular weight (Mw) of the thermoplastic resin is preferably greater than 5,000, more preferably 8,000 or more, still more preferably 10,000 or more, particularly preferably 20,000 or more, and preferably is 100,000 or less, more preferably 70,000 or less, still more preferably 60,000 or less, and particularly preferably 50,000 or less.
- the amount of the thermoplastic resin is preferably 0.1% by mass or more, more preferably 0.5% by mass or more, and particularly preferably 1.0% by mass, based on 100% by mass of the non-volatile components in the resin composition. % or more, preferably 10% by mass or less, more preferably 8% by mass or less, and particularly preferably 5% by mass or less.
- the amount of the thermoplastic resin is preferably 1% by mass or more, more preferably 5% by mass or more, and particularly preferably 10% by mass or more, based on 100% by mass of the resin component in the resin composition. is 50% by mass or less, more preferably 40% by mass or less, and particularly preferably 30% by mass or less.
- the resin composition may further contain (F) a curing accelerator as an optional component in combination with the components (A) to (E) described above.
- the (F) curing accelerator as the (F) component does not include those corresponding to the above-described components (A) to (E).
- the curing accelerator functions as a curing catalyst that accelerates the curing of the (A-1) epoxy resin.
- curing accelerators examples include phosphorus curing accelerators, urea curing accelerators, guanidine curing accelerators, imidazole curing accelerators, metal curing accelerators, and amine curing accelerators. . Among them, imidazole-based curing accelerators are preferred.
- the curing accelerator may be used alone or in combination of two or more.
- Phosphorus curing accelerators include, for example, tetrabutylphosphonium bromide, tetrabutylphosphonium chloride, tetrabutylphosphonium acetate, tetrabutylphosphonium decanoate, tetrabutylphosphonium laurate, bis(tetrabutylphosphonium) pyromellitate, tetrabutylphosphonium hydro Aliphatic phosphonium salts such as genhexahydrophthalate, tetrabutylphosphonium 2,6-bis[(2-hydroxy-5-methylphenyl)methyl]-4-methylphenolate, di-tert-butyldimethylphosphonium tetraphenylborate; methyltriphenylphosphonium bromide, ethyltriphenylphosphonium bromide, propyltriphenylphosphonium bromide, butyltriphenylphosphonium bromide, benzyltripheny
- Urea-based curing accelerators include, for example, 1,1-dimethylurea; 1,1,3-trimethylurea, 3-ethyl-1,1-dimethylurea, 3-cyclohexyl-1,1-dimethylurea, 3- Aliphatic dimethylurea such as cyclooctyl-1,1-dimethylurea; 3-phenyl-1,1-dimethylurea, 3-(4-chlorophenyl)-1,1-dimethylurea, 3-(3,4-dichlorophenyl )-1,1-dimethylurea, 3-(3-chloro-4-methylphenyl)-1,1-dimethylurea, 3-(2-methylphenyl)-1,1-dimethylurea, 3-(4- methylphenyl)-1,1-dimethylurea, 3-(3,4-dimethylphenyl)-1,1-dimethylurea, 3-(4-isopropylphenyl)-1,1-dimethyl
- Guanidine curing accelerators include, for example, dicyandiamide, 1-methylguanidine, 1-ethylguanidine, 1-cyclohexylguanidine, 1-phenylguanidine, 1-(o-tolyl)guanidine, dimethylguanidine, diphenylguanidine, trimethylguanidine, Tetramethylguanidine, Pentamethylguanidine, 1,5,7-triazabicyclo[4.4.0]dec-5-ene, 7-methyl-1,5,7-triazabicyclo[4.4.0] Dec-5-ene, 1-methylbiguanide, 1-ethylbiguanide, 1-n-butylbiguanide, 1-n-octadecylbiguanide, 1,1-dimethylbiguanide, 1,1-diethylbiguanide, 1-cyclohexylbiguanide, 1 -allylbiguanide, 1-phenylbiguanide, 1-(o-tolyl)biguanide and
- imidazole curing accelerators examples include 2-methylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 1,2-dimethylimidazole, 2-ethyl-4-methylimidazole, 1,2-dimethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 1-benzyl-2-methylimidazole, 1-benzyl-2-phenylimidazole, 1-cyanoethyl-2-methylimidazole, 1-cyanoethyl-2-undecylimidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole, 1-cyanoethyl-2-phenylimidazole, 1-cyanoethyl-2-undecylimidazolium trimellitate, 1-cyanoethyl- 2-phenylimidazolium trimellitate, 2,4-d
- imidazole curing accelerators include, for example, Shikoku Kasei Co., Ltd. "1B2PZ”, “2E4MZ”, “2MZA-PW”, “2MZ-OK”, “2MA-OK”, “2MA-OK- PW”, “2PHZ”, “2PHZ-PW”, "Cl1Z”, “Cl1Z-CN”, “Cl1Z-CNS”, “C11Z-A”; and "P200-H50” manufactured by Mitsubishi Chemical Corporation.
- metal-based curing accelerators include organometallic complexes or organometallic salts of metals such as cobalt, copper, zinc, iron, nickel, manganese, and tin.
- organometallic complexes include organocobalt complexes such as cobalt (II) acetylacetonate and cobalt (III) acetylacetonate, organocopper complexes such as copper (II) acetylacetonate, and zinc (II) acetylacetonate.
- organic zinc complexes such as iron (III) acetylacetonate; organic nickel complexes such as nickel (II) acetylacetonate; organic manganese complexes such as manganese (II) acetylacetonate;
- organic metal salts include zinc octoate, tin octoate, zinc naphthenate, cobalt naphthenate, tin stearate, and zinc stearate.
- amine curing accelerators examples include trialkylamines such as triethylamine and tributylamine, 4-dimethylaminopyridine, benzyldimethylamine, 2,4,6-tris(dimethylaminomethyl)phenol, 1,8-diazabicyclo (5,4,0)-undecene and the like.
- amine-based curing accelerator a commercially available product may be used, such as "MY-25" manufactured by Ajinomoto Fine-Techno Co., Ltd., and the like.
- the amount of (F) curing accelerator in the resin composition is preferably 0.01% by mass or more, more preferably 0.02% by mass or more, and particularly preferably 100% by mass of non-volatile components in the resin composition. is 0.03% by mass or more, preferably 1.0% by mass or less, more preferably 0.5% by mass or less, and particularly preferably 0.1% by mass or less.
- the amount of (F) curing accelerator in the resin composition is preferably 0.01% by mass or more, more preferably 0.05% by mass or more, and particularly preferably 100% by mass of the resin component in the resin composition. is 0.10% by mass or more, preferably 2.0% by mass or less, more preferably 1.0% by mass or less, and particularly preferably 0.5% by mass or less.
- the resin composition may further contain (G) an optional additive as an optional non-volatile component in combination with the components (A) to (F) described above.
- optional additives include radical polymerization initiators such as peroxide-based radical polymerization initiators and azo-based radical polymerization initiators; organic metal compounds such as organic copper compounds, organic zinc compounds, and organic cobalt compounds; polymerization inhibitors such as hydroquinone, catechol, pyrogallol, and phenothiazine; leveling agents such as silicone leveling agents and acrylic polymer leveling agents; thickeners such as bentone and montmorillonite; Defoamers such as fluorine-based defoaming agents and vinyl resin-based defoaming agents; UV absorbers such as benzotriazole-based UV absorbers; Adhesion improvers such as urea silane; adhesion-imparting agents such as adhesion-imparting agents and triazine-based adhesion
- phosphorous flame retardant e.g. phosphate ester compound, phosphazene compound, phosphinic acid compound, red phosphorus
- nitrogen flame retardant e.g. melamine sulfate
- halogen flame retardant inorganic flame retardant (e.g.
- trioxide flame retardants such as antimony
- dispersants such as phosphate ester dispersants, polyoxyalkylene dispersants, acetylene dispersants, silicone dispersants, anionic dispersants, and cationic dispersants
- borate stabilizers Stabilizers such as titanate-based stabilizers, aluminate-based stabilizers, zirconate-based stabilizers, isocyanate-based stabilizers, carboxylic acid-based stabilizers, and carboxylic acid anhydride-based stabilizers.
- Stabilizers such as titanate-based stabilizers, aluminate-based stabilizers, zirconate-based stabilizers, isocyanate-based stabilizers, carboxylic acid-based stabilizers, and carboxylic acid anhydride-based stabilizers.
- Any additive may be used alone or in combination of two or more.
- the resin components such as the (A) component and the (C) to (G) components described above include a resin component containing nitrogen atoms.
- a resin component containing nitrogen atoms is used as part or all of (A) a thermosetting resin, (C) an elastomer, (E) a thermoplastic resin, and (F) a curing accelerator, effective adhesion is achieved. can improve.
- the amount of the resin component containing nitrogen atoms is preferably 0.1% by mass or more, more preferably 1.0% by mass or more, and particularly preferably 2.0% by mass with respect to 100% by mass of non-volatile components in the resin composition. % or more, preferably 40% by mass or less, more preferably 35% by mass or less, and particularly preferably 30% by mass or less.
- the amount of the resin component containing nitrogen atoms is preferably 5% by mass or more, more preferably 10% by mass or more, and particularly preferably 20% by mass or more with respect to 100% by mass of the resin component in the resin composition. , 50% by mass or more.
- the upper limit is preferably 90% by mass or less, more preferably 80% by mass or less, and particularly preferably 75% by mass or less.
- the resin composition may contain (H) a solvent as an optional volatile component in combination with the non-volatile components such as components (A) to (G) described above.
- a solvent an organic solvent is usually used.
- organic solvents include ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone; ester solvents; ether solvents such as tetrahydropyran, tetrahydrofuran, 1,4-dioxane, diethyl ether, diisopropyl ether, dibutyl ether, diphenyl ether, anisole; alcohol solvents such as methanol, ethanol, propanol, butanol, ethylene glycol; acetic acid Ether ester solvents such as 2-ethoxyethyl, propylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate
- ester alcohol solvents 2-methoxypropanol, 2-methoxyethanol, 2-ethoxyethanol, propylene glycol monomethyl ether, diethylene glycol monobutyl ether (butyl carbitol) and other ether alcohol solvents; N,N-dimethylformamide, N, Amide solvents such as N-dimethylacetamide and N-methyl-2-pyrrolidone; sulfoxide solvents such as dimethylsulfoxide; nitrile solvents such as acetonitrile and propionitrile; aliphatics such as hexane, cyclopentane, cyclohexane, and methylcyclohexane Hydrocarbon-based solvents: aromatic hydrocarbon-based solvents such as benzene, toluene, xylene, ethylbenzene, trimethylbenzene, and the like can be mentioned. (H) Solvents may be used singly or in combination of two or more.
- the amount of the solvent is not particularly limited, but when all components in the resin composition are 100% by mass, for example, 60% by mass or less, 40% by mass or less, 30% by mass or less, 20% by mass or less It may be 0% by mass or less, 15% by mass or less, 10% by mass or less, or the like.
- a resin composition can be produced, for example, by mixing the components described above. Some or all of the components described above may be mixed at the same time, or may be mixed in order. During the course of mixing each component, the temperature may be set accordingly, and thus may be temporarily or permanently heated and/or cooled. Moreover, you may perform stirring or shaking in the process of mixing each component.
- the cured product of the resin composition has a thickness of 50 ⁇ m and a light transmittance T900 at a measurement wavelength of 900 nm is preferably 70% or more, more preferably 73% or more, particularly preferably 75% or more, and usually 100% or less. be.
- a cured product obtained by curing the resin composition described above may have low light transmittance in the visible wavelength range.
- the light transmittance difference T 900 ⁇ T 550 is preferably 15% or more, more preferably 20% or more, particularly preferably 25% or more, preferably 70% or less, more preferably 60% or less, particularly preferably 50% or less.
- the cured product obtained by curing the resin composition described above can usually reduce the difference in light transmittance due to the difference in thickness. Therefore, the cured product of the resin composition can usually have a high light transmittance even when the thickness is changed. Due to the recent increase in the size of semiconductor chip packages, the solder resist layer tends to become thicker, and depending on the surface shape of the substrate on which the solder resist layer is formed, the solder resist layer has thick and thin portions. can be When the cured product of the resin composition described above is applied to the solder resist layer, high light transmittance can be obtained in both thick and thin portions.
- the thickness range of the solder resist layer can be widened, and the range of applicable substrates can be widened.
- the thickness of the cured product of the resin composition is 40 ⁇ m
- the light transmittance T (40 ⁇ m / 900 nm) at a measurement wavelength of 900 nm and the light transmittance T (100 ⁇ m / 900 nm) at a measurement wavelength of 900 nm
- the thickness of the cured product of the resin composition is 100 ⁇ m. is preferably 0% to 30%, more preferably 0% to 25%, and particularly preferably 0% to 20%.
- the thickness of the cured product of the resin composition is 40 ⁇ m, the light transmittance T (40 ⁇ m/550 nm) at a measurement wavelength of 550 nm, and the light transmittance T (100 ⁇ m/550 nm) at a measurement wavelength of 550 nm, with a thickness of 100 ⁇ m. is preferably 0% to 50%, more preferably 0% to 45%, and particularly preferably 0% to 40%.
- the cured product obtained by curing the resin composition described above preferably has a large change in light transmittance at a wavelength around 780 nm, which is the end of the visible wavelength range on the long wavelength side.
- the ratio T 700 /T 800 of the light transmittance T 700 at a measurement wavelength of 700 nm at a thickness of 50 ⁇ m of the cured resin composition and the light transmittance T 800 at a measurement wavelength of 800 nm at a thickness of 50 ⁇ m of the cured resin composition is preferably in the small range of less than 1.0.
- the light transmittance ratio T 700 /T 800 is preferably 0.3 to 0.8, more preferably 0.3 to 0.6, particularly preferably 0.3 to 0.4. is.
- a cured product obtained by curing the resin composition described above may have a small change in light transmittance in a wavelength range longer than the visible wavelength range.
- the difference between the light transmittance T 900 at a measurement wavelength of 900 nm and the thickness of the cured product of the resin composition of 50 ⁇ m and the light transmittance T 1500 at a measurement wavelength of 1500 nm is small.
- is preferably 0% to 30%, more preferably 0% to 25%, and particularly preferably 0% to 20%. be.
- the light transmittance of the cured product of the resin composition can be measured with an ultraviolet and near-infrared spectrophotometer (for example, "UV3100PC” manufactured by Shimadzu Corporation). As the specific measurement conditions, those described in Examples described later can be adopted.
- an ultraviolet and near-infrared spectrophotometer for example, "UV3100PC” manufactured by Shimadzu Corporation.
- UV3100PC ultraviolet and near-infrared spectrophotometer
- the resin composition described above is preferably capable of suppressing tackiness. Therefore, the resin composition layer can also have a low tackiness, so that the resin sheet can be easily handled.
- This tackiness can be represented by the peeling force required to peel off the probe brought into contact with the resin composition layer.
- the peel force can be preferably less than 0.6N, more preferably less than 0.4N in one embodiment.
- the peel force can be measured by the following method.
- a cylindrical SUS probe having a bottom surface with a diameter of 5 mm is brought into contact with the resin composition layer at a contact speed of 0.5 cm/sec and held under a load of 1000 gf/cm 2 for 1 second.
- the probe is then pulled away at 0.5 cm/sec and the peel force required for peeling can be measured as an index of tackiness.
- the method described in Examples can be adopted.
- the resin composition described above can preferably have a low melt viscosity. Therefore, when a circuit board or a semiconductor chip is sealed using a resin sheet to form a solder resist layer, the resin composition layer can obtain good embedding properties.
- the minimum melt viscosity of the resin composition in the temperature range from 60°C to 200°C is preferably 20000 poise or less.
- the minimum melt viscosity of the resin composition is measured under conditions of a measurement temperature interval of 2.5° C. and a vibration of 1 Hz/deg while increasing the temperature of the resin composition from the starting temperature of 60° C. to 200° C. at a temperature increase rate of 5° C./min. can be measured using a dynamic viscoelasticity measuring device.
- a specific measuring method the method described in Examples can be adopted.
- the cured product of the resin composition described above can preferably have a small elastic modulus. Therefore, it is possible to effectively suppress warpage of the printed wiring board and the semiconductor chip package provided with the solder resist layer formed by the cured product of the resin composition layer.
- the tensile modulus of the cured product obtained by curing the resin composition is preferably 15 GPa or less, more preferably 10 GPa or less, even more preferably 8 GPa or less, and particularly preferably 5 GPa or less.
- the lower limit is not particularly limited, and may be, for example, 1 GPa or more.
- the tensile modulus of the cured product of the resin composition can be measured at 25°C in accordance with JIS K7127 using a cured product obtained by curing the resin composition under curing conditions of 190°C for 90 minutes.
- JIS K7127 a cured product obtained by curing the resin composition under curing conditions of 190°C for 90 minutes.
- the method described in Examples can be adopted.
- the cured product of the resin composition described above can preferably have high adhesion to substrates made of various types of resins. Therefore, the solder-resist layer formed from the cured product of the resin composition layer can adhere with high adhesion to the substrate on which the solder-resist layer is provided.
- the cured product obtained by curing the resin composition preferably has a peel strength to a polyimide film of greater than 2 kgf/cm.
- the peel strength of the cured product of the resin composition can be measured by the following method.
- a resin composition layer and a polyimide film are laminated, and the resin composition layer is cured under curing conditions of 180° C. for 90 minutes to form a solder resist layer.
- the polyimide film is peeled off at a speed of 50 mm/min in the direction perpendicular to the solder resist layer, and the peel strength can be measured.
- the method described in Examples can be adopted.
- the solder-resist layer formed from the cured product of the resin composition layer described above can preferably suppress warpage of the printed wiring board and the semiconductor chip package provided with the solder-resist layer.
- the warpage of a sample substrate corresponding to a semiconductor chip package obtained by forming a solder resist layer on a silicon wafer is preferably 1 mm or less, more preferably 0.8 mm or less, and particularly preferably 0.6 mm or less. is.
- the warp is measured by forming a solder resist layer as a cured product layer with a cured product of a photosensitive resin composition on a 12-inch silicon wafer, and using a shadow moire measuring device (for example, "Thermoire AXP" manufactured by Akorometrix). At 25° C., it can be measured according to JEITA EDX-7311-24 of the Japan Electronics and Information Technology Industries Association standard. As a specific measuring method, the method described in Examples can be adopted.
- the present inventor believes that the mechanism by which the excellent characteristics described above are obtained is as follows.
- the layer of the cured product of the resin composition is thick, the light transmittance of the layer tends to be low.
- the (B) inorganic filler contained in the resin composition according to the embodiment described above has a small particle size, as can be seen from having a large specific surface area. Particles of the inorganic filler (B) having such a small particle size can be smaller than the wavelength of light, so that reflection of light on the particle surface can be suppressed.
- the composition of the resin component when the composition of the resin component is appropriately adjusted, aggregation of particles can be suppressed and the refractive index difference at the interface between the particles and the resin component can be reduced, so reflection can be effectively suppressed. . Therefore, the cured product of the resin composition can have high light transmittance. Therefore, a thick solder resist layer having a high light transmittance can be realized by the cured product of the resin composition layer.
- the layer of the cured product of the resin composition when the layer of the cured product of the resin composition is thick, the effect of expansion and contraction due to temperature changes in the layer of the cured product increases, and the dimensional stability of the layer decreases and cracks are likely to occur. tend to In order to suppress the expansion and contraction, it is conceivable to increase the amount of the inorganic filler. tended to occur more easily.
- the resin composition layer according to the above-described embodiment employs (B) an inorganic filler having a specific surface area within a specific range, so even if the amount of the (B) inorganic filler is large, the light transmittance can obtain a cured product with a high
- the resin composition layer according to the above-described embodiment has a flexible molecular skeleton as part or all of resin components such as (A) thermosetting resin and (C) elastomer combined with (B) inorganic filler. You can adopt what you have. Therefore, even if the inorganic filler (B) is large, the elastic modulus of the cured product can be lowered, so that the printed wiring board and the semiconductor chip package provided with the solder resist layer formed of the cured product can be prevented from warping.
- the inorganic filler (B) includes, as a resin component, the tackiness and minimum melt viscosity of the resin composition, or a solder resist layer formed of a cured product of the resin composition layer. It is possible to combine components that can improve the adhesion of the coating. Therefore, it is possible to achieve a solder resist layer that is thick and has a high light transmittance while also achieving reductions in the tackiness and minimum melt viscosity of the resin composition and an improvement in adhesion of the solder resist layer.
- the technical scope of the present invention is not limited to the mechanism described here.
- the resin sheet according to one embodiment of the present invention may further include any member in combination with the resin composition layer.
- the resin sheet may have a support as an arbitrary member. Usually, the resin composition layer is provided on the support.
- the support examples include a film made of a plastic material, a metal foil, and a release paper, and a film made of a plastic material and a metal foil are preferable.
- plastic material examples include polyethylene terephthalate (hereinafter sometimes abbreviated as "PET”) and polyethylene naphthalate (hereinafter sometimes abbreviated as “PEN”).
- PET polyethylene terephthalate
- PEN polyethylene naphthalate
- PC polycarbonate
- acrylic such as polymethyl methacrylate (PMMA)
- PMMA polymethyl methacrylate
- TAC triacetyl cellulose
- PES polyether sulfide
- polyether ketones polyimides, and the like.
- polyethylene terephthalate and polyethylene naphthalate are preferable, and inexpensive polyethylene terephthalate is particularly preferable.
- examples of the metal foil include copper foil and aluminum foil, with copper foil being preferred.
- a foil made of a single metal of copper may be used, and a foil made of an alloy of copper and other metals (for example, tin, chromium, silver, magnesium, nickel, zirconium, silicon, titanium, etc.) may be used. may be used.
- the support may be subjected to matte treatment, corona treatment, or antistatic treatment on the surface to be bonded to the resin composition layer.
- a support with a release layer having a release layer on the surface to be bonded to the resin composition layer may be used.
- the release agent used in the release layer of the release layer-attached support includes, for example, one or more release agents selected from the group consisting of alkyd resins, polyolefin resins, urethane resins, and silicone resins. .
- a commercially available product may be used, for example, "SK-1” manufactured by Lintec Co., Ltd., “SK-1", “ AL-5”, “AL-7”, Toray's "Lumirror T60", Teijin's "Purex”, and Unitika's "Unipeel”.
- the thickness of the support is not particularly limited, it is preferably in the range of 5 ⁇ m to 75 ⁇ m, more preferably in the range of 10 ⁇ m to 60 ⁇ m.
- the thickness of the release layer-attached support as a whole is preferably within the above range.
- the resin sheet according to one embodiment of the present invention may be combined with the resin composition layer and further provided with a protective film as an optional member.
- a protective film is provided on the surface of the resin composition layer that is not bonded to the support (that is, the surface opposite to the support).
- the protective film the same film as that which can be used as the support may be used.
- the thickness of the protective film is not particularly limited, it is, for example, 1 ⁇ m to 40 ⁇ m.
- a resin sheet provided with a protective film can suppress adhesion of dust and scratches on the surface of the resin composition layer.
- a method for manufacturing the resin sheet is not particularly limited.
- the resin sheet may be produced, for example, by applying a liquid resin composition onto a support.
- the resin sheet is manufactured by a method including, for example, dissolving and/or dispersing a resin composition in a solvent to obtain a varnish as a liquid resin composition, and coating the varnish on a support.
- You may Coating may be performed using a coating device such as a die coater.
- drying may be performed as necessary.
- Examples of the solvent include those similar to the solvents described as components of the resin composition.
- a solvent may be used individually by 1 type, and may be used in combination of 2 or more types.
- Drying may be carried out by a drying method such as heating or blowing hot air.
- the drying conditions are not particularly limited, drying is performed so that the solvent content in the resin composition layer is usually 10% by mass or less, preferably 5% by mass or less.
- the solvent content in the resin composition layer is usually 10% by mass or less, preferably 5% by mass or less.
- the resin composition is dried at 50 ° C. to 150 ° C. for 3 minutes to 10 minutes. layer can be formed.
- the resin sheet can be rolled up and stored.
- the resin sheet has a protective film, it can be used by peeling off the protective film.
- a printed wiring board according to one embodiment of the present invention includes a solder resist layer formed of a cured product of the resin composition layer of the resin sheet described above.
- the solder resist layer usually has a thickness in the same range as the thickness of the resin composition layer. And, even if the solder resist layer is thick as described above, it can have a high light transmittance. Moreover, since the solder resist layer preferably has a low elastic modulus, it is possible to suppress warping of the printed wiring board and the semiconductor chip package provided with the solder resist layer. Furthermore, the solder resist layer can preferably be bonded to the circuit board with high adhesion.
- a printed wiring board usually comprises a circuit board and the solder resist layer provided on the circuit board.
- This printed wiring board for example, (I) a step of laminating a resin sheet on a circuit board so that the circuit board and the resin composition layer are bonded; (II) curing the resin composition layer to form a solder resist layer; It can be manufactured by a manufacturing method including
- the "circuit board” used in step (I) refers to a board on which a solder resist layer is further formed when manufacturing a printed wiring board, and includes, for example, a board having circuit wiring.
- the layer structure such as the number of layers of the circuit wiring is not particularly limited, and can be appropriately selected according to the desired properties of the printed wiring board.
- the circuit board may include a semiconductor chip. Examples of the circuit board include a glass epoxy board, a metal board, a polyester board, a polyimide board, a BT resin board, a thermosetting polyphenylene ether board, etc. Circuit wiring is formed on one side or both sides of these boards. good too.
- the thickness of the circuit board is not particularly limited, but is preferably 10 ⁇ m or more, more preferably 20 ⁇ m or more, preferably 800 ⁇ m or less, and may be 600 ⁇ m or less, 400 ⁇ m or less.
- the thickness of the circuit board represents the thickness of the entire circuit board including the thickness of the surface circuit.
- the thickness of the circuit wiring is not particularly limited, but from the viewpoint of thinning the printed wiring board, it is preferably 40 ⁇ m or less, more preferably 30 ⁇ m or less, and further preferably 30 ⁇ m or less. is 25 ⁇ m or less, even more preferably 20 ⁇ m or less, 18 ⁇ m or less, 16 ⁇ m or less, 14 ⁇ m or less, 12 ⁇ m or less or 10 ⁇ m or less.
- the lower limit of the thickness of the surface circuit is not particularly limited, and may be, for example, 1 ⁇ m or more, 3 ⁇ m or more, or 5 ⁇ m or more.
- the thermal expansion coefficient of the circuit board is preferably 16 ppm/°C or less, more preferably 14 ppm/°C or less, and even more preferably 12 ppm/°C or less, from the viewpoint of suppressing circuit distortion and cracking.
- the lower limit of the coefficient of thermal expansion of the circuit board depends on the composition of the resin composition used to form the solder resist layer, but is preferably -2 ppm/°C or higher, more preferably 0 ppm/°C or higher, and still more preferably 4 ppm. /°C or more.
- the coefficient of thermal expansion of the circuit board represents the coefficient of linear thermal expansion in the temperature range of 25° C. to 150° C. in the planar direction obtained by thermomechanical analysis (TMA) using a tensile loading method. Examples of thermomechanical analyzers that can be used to measure the linear thermal expansion coefficient of circuit boards include "Thermo Plus TMA8310" manufactured by Rigaku Corporation and "TMA-SS6100” manufactured by Seiko Instruments.
- thermocompression bonding member examples include heated metal plates (such as SUS end plates) and metal rolls (SUS rolls). .
- SUS end plates heated metal plates
- SUS rolls metal rolls
- thermocompression bonding member instead of directly pressing the thermocompression member onto the resin sheet, it is preferable to press the member through an elastic material such as heat-resistant rubber so that the resin composition layer can sufficiently follow the unevenness caused by the surface circuit of the circuit board. preferable.
- Lamination of the circuit board and the resin sheet may be performed by a vacuum lamination method.
- the thermocompression temperature is preferably in the range of 60° C. to 160° C., more preferably 80° C. to 140° C.
- the thermocompression pressure is preferably 0.098 MPa to 1.77 MPa, more preferably 0. .29 MPa to 1.47 MPa
- the heat pressing time is preferably 20 seconds to 400 seconds, more preferably 30 seconds to 300 seconds.
- Lamination is preferably carried out under reduced pressure conditions with a pressure of 26.7 hPa or less.
- Lamination can be done with a commercially available vacuum laminator.
- Commercially available vacuum laminators include, for example, a vacuum pressurized laminator manufactured by Meiki Seisakusho, a vacuum applicator manufactured by Nikko Materials, a batch vacuum pressurized laminator, and the like.
- the laminated resin sheets may be smoothed under normal pressure (atmospheric pressure), for example, by pressing a thermocompression member from the support side.
- the pressing conditions for the smoothing treatment may be the same as the thermocompression bonding conditions for the lamination described above.
- Smoothing treatment can be performed with a commercially available laminator. Lamination and smoothing may be performed continuously using the above-mentioned commercially available vacuum laminator.
- the support may be removed between step (I) and step (II), or may be removed after step (II).
- step (II) the resin composition layer is cured to form a solder resist layer made of a cured product of the resin composition layer. Curing of the resin composition layer is usually performed by heat curing.
- thermosetting conditions for the resin composition layer vary depending on the type of resin component contained in the resin composition. More preferably, it is 170°C to 210°C. Curing time may preferably be from 5 minutes to 120 minutes, more preferably from 10 minutes to 100 minutes, even more preferably from 15 minutes to 100 minutes.
- Thermal curing may be performed under atmospheric pressure (normal pressure). Moreover, you may implement thermosetting in multiple times. For example, step (II) may be performed multiple times before step (III) described below, step (II) may be performed one or more times before step (III) described below, and step (III) and (IV) may be followed by heat curing one or more times.
- the method for manufacturing a printed wiring board may further include optional steps in combination with step (I) and step (II).
- the method for manufacturing a printed wiring board may include (III) forming openings in the solder resist layer and (IV) desmearing the solder resist layer.
- the support When the support is peeled off after step (II), the support may be peeled off between step (II) and step (III), and between step (III) and step (IV). may be carried out, or may be carried out after step (IV).
- an opening is formed in the solder resist layer.
- methods for forming the opening include drilling, laser, plasma, and the like.
- the laser light source includes, for example, a carbon dioxide gas laser, a YAG laser, an excimer laser, and the like. Among them, a carbon dioxide laser is preferable from the viewpoint of processing speed and cost.
- the size and shape of the opening may be appropriately determined according to the design of the printed wiring board.
- step (IV) desmear treatment is applied to the solder resist layer. Inside the openings formed in step (III), smears as resin residues may adhere. This smear can cause poor electrical connections. Therefore, in step (IV), desmear treatment may be performed to remove smear.
- Desmearing may be performed by dry desmearing, wet desmearing, or a combination thereof.
- dry desmear treatment examples include desmear treatment using plasma. Desmearing using plasma can be performed using a commercially available plasma desmearing device. Among commercially available plasma desmear treatment apparatuses, suitable examples for use in manufacturing printed wiring boards include a microwave plasma apparatus manufactured by Nissin Co., Ltd., and an atmospheric pressure plasma etching apparatus manufactured by Sekisui Chemical Co., Ltd., and the like.
- Wet desmear treatment includes, for example, desmear treatment using an oxidizing agent solution.
- desmear treatment is performed using the oxidant solution, it is preferable to perform the swelling treatment with the swelling liquid, the oxidation treatment with the oxidant solution, and the neutralization treatment with the neutralization solution in this order.
- swelling liquids examples include alkaline solutions and surfactant solutions, preferably alkaline solutions.
- alkaline solution a sodium hydroxide solution and a potassium hydroxide solution are more preferred.
- commercially available swelling liquids include "Swelling Dip Securigans P" and "Swelling Dip Securigans SBU” manufactured by Atotech Japan.
- the swelling treatment with a swelling liquid may be performed by, for example, immersion in a swelling liquid at 30° C. to 90° C. for 1 minute to 20 minutes.
- an alkaline permanganate aqueous solution is preferable.
- a solution obtained by dissolving potassium permanganate or sodium permanganate in an aqueous solution of sodium hydroxide can be mentioned.
- the roughening treatment with the oxidizing agent solution is preferably carried out by immersing the solder resist layer in the oxidizing agent solution heated to 60° C. to 100° C. for 10 to 30 minutes.
- the permanganate concentration in the alkaline permanganate solution is preferably 5% by mass to 10% by mass.
- Examples of commercially available oxidizing agents include alkaline permanganate solutions such as "Concentrate Compact CP" and "Dosing Solution Security P" manufactured by Atotech Japan.
- an acidic aqueous solution is preferable, and commercially available products include, for example, "Reduction Solution Securigant P" manufactured by Atotech Japan.
- the neutralization treatment with the neutralizing solution may be performed by immersing the treated surface roughened with the oxidizing agent in the neutralizing solution at 30° C. to 80° C. for 5 minutes to 30 minutes.
- dry desmear treatment may be performed first, or wet desmear treatment may be performed first.
- a semiconductor chip package according to one embodiment of the present invention includes a solder resist layer formed of a cured product of the resin composition layer of the resin sheet described above.
- the solder resist layer usually has a thickness in the same range as the thickness of the resin composition layer. And, even if the solder resist layer is thick as described above, it can have a high light transmittance. Moreover, since the solder resist layer preferably has a low elastic modulus, it is possible to suppress warping of the printed wiring board and the semiconductor chip package provided with the solder resist layer. Further, the solder resist layer can preferably be bonded to components other than the solder resist layer of the semiconductor chip package with high adhesion.
- a semiconductor chip package usually comprises a semiconductor chip and a solder resist layer.
- semiconductor chip packages include FC-CSP, MIS-BGA package, ETS-BGA package, Fan-out type WLP (Wafer Level Package), Fan-in type WLP, Fan-out type PLP (Panel Level Package), Fan-in type PLPs can be mentioned.
- the solder resist layer of a semiconductor chip package other than those exemplified here may be formed from a cured product of the resin composition layer of the resin sheet described above.
- FIG. 1 is a cross-sectional view schematically showing a semiconductor chip package 100 according to one embodiment of the invention.
- a semiconductor chip package 100 as an example includes: a semiconductor chip 110; a sealing layer 120 formed to cover the periphery of the semiconductor chip 110; A rewiring formation layer 130 as an insulating layer; a rewiring layer 140 as a conductor layer; a solder resist layer 150; and bumps 160 provided on the surface.
- This semiconductor chip package manufacturing method includes, for example, (i) a step of laminating a temporary fixing film on a substrate; (ii) temporarily fixing the semiconductor chip on a temporary fixing film; (iii) forming an encapsulation layer on the semiconductor chip; (iv) peeling the substrate and the temporary fixing film from the semiconductor chip; (v) forming a rewiring layer on the surface of the semiconductor chip from which the substrate and the temporary fixing film have been removed; (vi) forming a rewiring layer as a conductor layer on the rewiring forming layer; (vii) forming a solder resist layer on the rewiring layer; including.
- the method for manufacturing the semiconductor chip package includes: (viii) a step of bumping, and (ix) The step of dicing the plurality of semiconductor chip packages into individual semiconductor chip packages to individualize them may be included.
- step (i) a temporary fixing film is laminated on the base material.
- the lamination of the substrate and the temporary fixing film can be performed in the same manner as the lamination of the circuit substrate and the resin sheet in the printed wiring board manufacturing method.
- substrates examples include silicon wafers; glass wafers; glass substrates; metal substrates such as copper, titanium, stainless steel, and cold-rolled steel plates (SPCC); and a substrate made of a bismaleimide triazine resin such as BT resin; and the like.
- a film that can be peeled off from the semiconductor chip and that can temporarily fix the semiconductor chip can be used as the temporary fixing film.
- Commercially available products include “Riva Alpha” manufactured by Nitto Denko Corporation.
- step (ii) the semiconductor chip is temporarily fixed on the temporary fixing film.
- Temporary fixing of the semiconductor chip can be performed using a device such as a flip chip bonder, a die bonder, or the like.
- the layout and the number of semiconductor chips to be arranged can be appropriately set according to conditions such as the shape and size of the temporary fixing film and the production volume of the target semiconductor chip package.
- the semiconductor chips may be arranged in a matrix of multiple rows and multiple columns and temporarily fixed.
- a sealing layer is formed on the semiconductor chip.
- the encapsulation layer is usually formed by a method including forming a resin composition layer for the encapsulation layer on the semiconductor chip and curing the resin composition layer to form the encapsulation layer.
- the resin composition layer for the sealing layer may be formed from a thermosetting resin composition or from a photocurable resin composition.
- the same resin composition layer as the resin composition layer for forming the solder resist layer described above may be employed.
- This sealing layer may be formed, for example, by the same method of laminating and curing a resin sheet on a circuit board as described in the printed wiring board section.
- the base material and temporary fixing film are peeled off from the semiconductor chip.
- the peeling method it is desirable to employ an appropriate method according to the material of the temporary fixing film.
- the peeling method include a method of heating, foaming, or expanding the temporary fixing film to peel it.
- a peeling method for example, a method of irradiating the temporary fixing film with ultraviolet rays through the base material to reduce the adhesive strength of the temporary fixing film and peel it off can be used.
- the heating conditions are usually 100° C. to 250° C. for 1 second to 90 seconds or 5 minutes to 15 minutes.
- the irradiation dose of ultraviolet rays is usually 10 mJ/cm 2 to 1000 mJ/cm 2 .
- the method of manufacturing the semiconductor chip package may include polishing the exposed surface of the encapsulation layer. Polishing can improve the smoothness of the surface of the sealing layer.
- a rewiring formation layer is formed as an insulating layer on the surface of the semiconductor chip from which the base material and temporary fixing film have been removed. Usually, this rewiring formation layer is formed on the semiconductor chip and the encapsulation layer. Any insulating material can be used as the material of the rewiring formation layer.
- the rewiring layer may be formed from a cured resin composition for the rewiring layer.
- the rewiring layer may be formed, for example, by a method including forming a resin composition layer and curing the resin composition layer.
- the resin composition layer for the rewiring forming layer may be formed from a thermosetting resin composition or from a photocurable resin composition.
- the same resin composition layer as the resin composition layer for forming the solder resist layer described above may be employed.
- This rewiring formation layer may be formed, for example, by the same method as lamination and curing of a resin sheet on a circuit board described in the printed wiring board section.
- a via hole may be formed in the rewiring formation layer for interlayer connection between the semiconductor chip and the rewiring layer.
- the shape of the via hole is not particularly limited, it is generally circular (substantially circular).
- the top diameter of the via hole is, for example, 50 ⁇ m or less, 30 ⁇ m or less, 20 ⁇ m or less, or 10 ⁇ m or less.
- the top diameter of the via hole means the diameter of the opening of the via hole on the surface of the rewiring layer.
- a rewiring layer is formed as a conductor layer on the rewiring forming layer.
- the rewiring layer can be formed from a conductive material such as metal.
- the rewiring layer may be a single metal layer or an alloy layer.
- the thickness of the rewiring layer is usually 3 ⁇ m to 35 ⁇ m, preferably 5 ⁇ m to 30 ⁇ m, depending on the desired semiconductor chip package design.
- Examples of the method for forming the rewiring layer include plating.
- a rewiring layer having a desired wiring pattern may be formed by plating using a semi-additive method, a full-additive method, or the like. A semi-additive method is preferable from the viewpoint of manufacturing simplicity.
- the steps (v) and (vi) may be repeated to alternately build up the rewiring layers and the rewiring formation layers (build-up).
- a solder resist layer is formed on the rewiring layer.
- the solder resist layer is formed using the resin sheet described above.
- a solder resist layer is formed by a method including laminating a resin sheet on the rewiring layer so that the rewiring layer and the resin composition layer are bonded together, and curing the resin composition layer.
- Lamination of the resin sheet on the rewiring layer can be performed by the same method as lamination of the resin sheet on the circuit board described in the section on the printed wiring board.
- the resin composition layer can be cured by the same method as the resin composition layer described in the printed wiring board section.
- step (vii) may optionally include forming openings in the solder resist layer and desmearing the solder resist layer. Forming the openings and desmearing can be performed in the same manner as described in the printed wiring board section.
- the method of manufacturing a semiconductor chip package may include a step (viii) of performing a bumping process for forming bumps, if necessary.
- Bumping can be performed by a method such as solder balls or solder plating.
- the method of manufacturing a semiconductor chip package may include a step (ix) of dicing a plurality of semiconductor chip packages into individual semiconductor chip packages and singulating them, if necessary.
- a semiconductor device includes the printed wiring board or semiconductor chip package described above.
- a semiconductor device can be manufactured using a printed wiring board or a semiconductor chip package.
- Semiconductor devices include, for example, various semiconductor devices used in electrical appliances (e.g., computers, mobile phones, digital cameras, televisions, etc.) and vehicles (e.g., motorcycles, automobiles, trains, ships, aircraft, etc.). be done.
- electrical appliances e.g., computers, mobile phones, digital cameras, televisions, etc.
- vehicles e.g., motorcycles, automobiles, trains, ships, aircraft, etc.
- reaction product was filtered through a 100-mesh filter cloth to obtain a polymer resin having a butadiene structure and phenolic hydroxyl groups (phenolic hydroxyl group-containing butadiene resin: 50% by mass of non-volatile components).
- Polymer resin A had a number average molecular weight of 5,900 and a glass transition temperature of -7°C.
- Epoxy resin mixture (mixture of bisphenol A type epoxy resin and bisphenol F type epoxy resin, "ZX-1059” manufactured by Nippon Steel Chemical & Materials Co., Ltd., epoxy equivalent 170 g / eq.) 3 parts, naphthalene type epoxy resin (manufactured by DIC “HP4032D”, epoxy equivalent weight 140 g/eq.) 3 parts, phenol-based curing agent (manufactured by DIC Corporation "LA-3018-50P", active group equivalent weight about 151 g/eq., non-volatile component 50% 2-methoxypropanol solution) 4 part, maleimide resin ("BMI-689” manufactured by Digigna Molecules) 3 parts, inorganic filler 2 (average particle size 0.3 ⁇ m, specific surface area 10.5 m 2 /g, silane coupling manufactured by Shin-Etsu Chemical Co., Ltd.) Silica particles surface-treated with agent "KBM-573”) 65 parts, polymer resin A (50%
- a protective film having a rough surface (polypropylene film, "Alphan MA-430" manufactured by Oji F-Tex Co., Ltd., thickness 20 ⁇ m) is prepared, and the rough surface of the protective film is laminated to the resin composition layer to form a support / A resin sheet having a layer structure of resin composition layer/protective film was obtained.
- Example 2 Instead of 3 parts of the epoxy resin mixture (“ZX-1059” manufactured by Nippon Steel Chemical & Materials Co., Ltd.), 3 parts of a naphthylene ether type epoxy resin (“HP6000L” manufactured by DIC Corporation, epoxy equivalent: 213 g/eq.) was used.
- the resin varnish was added with an active ester resin ("HPC-8000L-65TM” manufactured by DIC Corporation, an active ester resin containing a dicyclopentadiene type diphenol structure, a 1:1 solution of toluene:MEK with a nonvolatile content of 65% by mass, a functional base equivalent of 281 g/eq.) 1.5 parts were added.
- HPC-8000L-65TM an active ester resin containing a dicyclopentadiene type diphenol structure, a 1:1 solution of toluene:MEK with a nonvolatile content of 65% by mass, a functional base equivalent of 281 g/eq.
- the amount of phenol-based curing agent (“LA-3018-50P” manufactured by DIC, non-volatile component 50%) was changed from 4 parts to 2 parts. Further, instead of 65 parts of inorganic filler 2, inorganic filler 3 (average particle size 1.0 ⁇ m, specific surface area 4.3 m 2 /g, Shin-Etsu Chemical Co., Ltd. silane coupling agent “KBM-573”) 90 parts of surface-treated silica particles) were used. Furthermore, the amount of polymer resin A (50% non-volatile content) was changed from 20 parts to 40 parts. A resin varnish and a resin sheet were produced in the same manner as in Example 1 except for the above matters.
- Example 3 Instead of 3 parts of the epoxy resin mixture ("ZX-1059” manufactured by Nippon Steel Chemical & Materials Co., Ltd.), 3 parts of glycidylamine type epoxy resin (“JER630LSD” manufactured by Mitsubishi Chemical Corporation, epoxy equivalent 95 g/eq.) was used. Also, the amount of phenol-based curing agent (“LA-3018-50P” manufactured by DIC, non-volatile component 50%) was changed from 4 parts to 2 parts. Furthermore, 3 parts of a cresol novolac resin (manufactured by DIC, "KA-1163", phenolic hydroxyl group equivalent: 118 g/eq.) was added to the resin varnish.
- a cresol novolac resin manufactured by DIC, "KA-1163", phenolic hydroxyl group equivalent: 118 g/eq.
- the amount of maleimide resin (“BMI-689” manufactured by Designer Molecules) was changed from 3 parts to 6 parts. Furthermore, instead of 65 parts of inorganic filler 2, 50 parts of inorganic filler 1 (average particle size 0.1 ⁇ m, specific surface area 30.1 m 2 /g, silica particles surface-treated with hexamethyldisilazane (HMDS)) was used. A resin varnish and a resin sheet were produced in the same manner as in Example 1 except for the above matters.
- BMI-689 manufactured by Designer Molecules
- Example 4 Instead of 3 parts of epoxy resin mixture (“ZX-1059” manufactured by Nippon Steel Chemical & Materials Co., Ltd.) and 3 parts of naphthalene type epoxy resin (“HP4032D” manufactured by DIC Corporation), glycidylamine type epoxy resin (manufactured by Mitsubishi Chemical Corporation “JER630LSD , epoxy equivalent of 95 g/eq.) and 3 parts of a dicyclopentadiene type epoxy resin (“HP7200” manufactured by DIC, epoxy equivalent of 258 g/eq.) were used.
- Example 5 Instead of 3 parts of the epoxy resin mixture ("ZX-1059” manufactured by Nippon Steel Chemical & Materials Co., Ltd.), 3 parts of glycidylamine type epoxy resin (“JER630LSD” manufactured by Mitsubishi Chemical Corporation, epoxy equivalent 95 g/eq.) was used. Also, the amount of phenol-based curing agent (“LA-3018-50P” manufactured by DIC, non-volatile component 50%) was changed from 4 parts to 2 parts. Furthermore, 3 parts of a cresol novolac resin (manufactured by DIC, "KA-1163", phenolic hydroxyl group equivalent: 118 g/eq.) was added to the resin varnish.
- a cresol novolac resin manufactured by DIC, "KA-1163", phenolic hydroxyl group equivalent: 118 g/eq.
- the amount of maleimide resin (“BMI-689” manufactured by Designer Molecules) was changed from 3 parts to 6 parts. Furthermore, instead of 65 parts of inorganic filler 2, 50 parts of inorganic filler 1 (average particle size 0.1 ⁇ m, specific surface area 30.1 m 2 /g, silica particles surface-treated with hexamethyldisilazane (HMDS)) was used. Further, instead of 20 parts of polymer resin A (50% non-volatile component), 10 parts of hydroxyl group-containing acrylic polymer (“ARUFON UH-2000" manufactured by Toagosei Co., Ltd., weight average molecular weight of 11,000) was used as an elastomer. Additionally, 5 parts of cyclohexanone were added to the resin varnish. A resin varnish and a resin sheet were produced in the same manner as in Example 1 except for the above matters.
- HMDS hexamethyldisilazane
- Example 6 Instead of 20 parts of polymer resin A (50% non-volatile component), 4 parts of core-shell type polymer particles (“EXL2655” manufactured by Dow Chemical Co.) were used as a particulate elastomer, and cyclohexanone was used as a resin varnish. A resin varnish and a resin sheet were produced in the same manner as in Example 1, except that 5 parts were added.
- Example 7 In the same manner as in Example 1, except that 20 parts of polymer resin D (50% by mass of nonvolatile content) produced in Production Example 2 was used instead of 20 parts of polymer resin A (50% nonvolatile content). A resin varnish and a resin sheet were produced.
- Example 8 Instead of 3 parts of the epoxy resin mixture ("ZX-1059” manufactured by Nippon Steel Chemical & Materials Co., Ltd.), 3 parts of glycidylamine type epoxy resin (“JER630LSD” manufactured by Mitsubishi Chemical Corporation, epoxy equivalent 95 g/eq.) was used. Also, the amount of phenol-based curing agent (“LA-3018-50P” manufactured by DIC, non-volatile component 50%) was changed from 4 parts to 2 parts. Furthermore, 3 parts of a cresol novolac resin (manufactured by DIC, "KA-1163", phenolic hydroxyl group equivalent: 118 g/eq.) was added to the resin varnish.
- a cresol novolac resin manufactured by DIC, "KA-1163", phenolic hydroxyl group equivalent: 118 g/eq.
- inorganic filler 2 instead of 65 parts of inorganic filler 2, 50 parts of inorganic filler 1 (average particle size 0.1 ⁇ m, specific surface area 30.1 m 2 /g, silica particles surface-treated with hexamethyldisilazane (HMDS)) was used. Further, 5 parts of a bismaleimide resin (Designer Molecules Co., "BMI-3000", molecular weight 3000) was used as an elastomer instead of 20 parts of polymer resin A (50% non-volatile component). Furthermore, 5 parts of cyclohexanone were added to the resin varnish. A resin varnish and a resin sheet were produced in the same manner as in Example 1 except for the above matters.
- HMDS hexamethyldisilazane
- the amount of phenol-based curing agent (“LA-3018-50P” manufactured by DIC, non-volatile component 50%) was changed from 4 parts to 2 parts. Further, instead of 65 parts of inorganic filler 2, inorganic filler 4 (average particle size 2.0 ⁇ m, specific surface area 2.5 m 2 /g, Shin-Etsu Chemical Co., Ltd. silane coupling agent “KBM-573” 100 parts of surface-treated silica particles) were used. A resin varnish and a resin sheet were produced in the same manner as in Example 1 except for the above matters.
- the amount of phenol-based curing agent (“LA-3018-50P” manufactured by DIC, non-volatile component 50%) was changed from 4 parts to 2 parts. Further, instead of 65 parts of inorganic filler 2, inorganic filler 4 (average particle size 2.0 ⁇ m, specific surface area 2.5 m 2 /g, Shin-Etsu Chemical Co., Ltd. silane coupling agent “KBM-573” 100 parts of surface-treated silica particles) were used. Furthermore, the amount of polymer resin A (50% non-volatile content) was changed from 20 parts to 60 parts. A resin varnish and a resin sheet were produced in the same manner as in Example 1 except for the above matters.
- the tack force of the resin composition layer was measured using a probe tack tester with a constant temperature bath (“TE-6002” manufactured by Tester Sangyo Co., Ltd.). Specifically, the protective film of the resin sheet placed in a constant temperature bath at 25° C. was peeled off, and a SUS 5 mm ⁇ cylindrical probe was brought into contact with the resin composition layer at a contact speed of 0.5 cm / sec, and 1000 gf / A load of cm 2 was held for 1 second. After that, the peel force when the probe was pulled apart at 0.5 cm/sec was measured and defined as probe tack (tack force). Each sample was measured three times, and an average value was obtained for each measurement.
- TE-6002 manufactured by Tester Sangyo Co., Ltd.
- melt viscosity of the resin composition contained in the resin composition layer of the resin sheet was measured using a dynamic viscoelasticity measuring device ("Rheosol-G3000" manufactured by UBM). This measurement was performed on a 1 g sample taken from the resin composition layer using a parallel plate with a diameter of 18 mm.
- the measurement conditions were a starting temperature of 60° C. to 200° C., a temperature increase rate of 5° C./min, a measurement temperature interval of 2.5° C., and a vibration of 1 Hz/deg.
- the lowest melt viscosity was obtained from the measured values of the obtained melt viscosities.
- a minimum melt viscosity of 20,000 poise or less was evaluated as " ⁇ "
- a minimum melt viscosity of more than 20,000 poise was evaluated as "x”.
- a release PET film (“501010” manufactured by Lintec Co., Ltd., thickness 38 ⁇ m, 240 mm square ) was prepared. This release PET film is placed on a glass cloth-based epoxy resin double-sided copper-clad laminate (manufactured by Matsushita Electric Works, "R5715ES", thickness 0.7 mm, 255 mm square), and the untreated surface of the release PET film is a glass cloth. It was installed so as to be in contact with the base epoxy resin double-sided copper-clad laminate. The four sides of the release PET film were fixed to a double-sided copper-clad glass cloth-based epoxy resin laminate with a polyimide adhesive tape (width 10 mm).
- the protective film was peeled off from each resin sheet (167 mm ⁇ 107 mm square) produced in Examples and Comparative Examples, and a batch-type vacuum pressure laminator (2-stage build-up laminator "CVP700" manufactured by Nikko Materials Co., Ltd.) was used. , was laminated in the center so that the resin composition layer was in contact with the release surface of the release PET film. Lamination was carried out by pressure bonding for 30 seconds at 100° C. and pressure of 0.74 MPa after reducing the pressure to 13 hPa or less for 30 seconds. Then, the support was peeled off, and the resin composition layer was thermally cured under curing conditions of 190° C. for 90 minutes.
- the sheet-like cured product is hereinafter referred to as "evaluation cured product”.
- the cured product for evaluation was cut into dumbbell-shaped No. 1 specimens to obtain test pieces.
- the test piece was subjected to tensile strength measurement using a tensile tester (“RTC-1250A” manufactured by Orientec Co., Ltd.) to obtain the elastic modulus at 25°C. Measurement was performed in accordance with JIS K7127. This operation was performed three times, and the average value is shown in the table.
- evaluation cured products with a thickness of 40 ⁇ m and 100 ⁇ m were produced and the spectral transmittance was measured by the same method as in each example except that the coating thickness of the resin varnish was changed. Values at measurement wavelengths of 550 nm and 900 nm were extracted from the spectral transmittance of the cured product for evaluation (40 ⁇ m thick) and the cured product for evaluation (100 ⁇ m thick).
- the protective film was peeled off from the resin sheets obtained in the above-described Examples and Comparative Examples, and a batch-type vacuum pressure laminator (2-stage build-up laminator "CVP700” manufactured by Nikko Materials Co., Ltd.) was used to remove the resin composition layer. It was arranged and laminated so as to be in contact with a glass cloth-based epoxy resin double-sided copper-clad laminate ("R5715ES” manufactured by Matsushita Electric Works, thickness 0.7 mm, 255 mm square). This lamination was carried out by pressure bonding for 30 seconds at a temperature of 100° C. and a pressure of 0.74 MPa after reducing the pressure to 13 hPa or less for 30 seconds. Then, the laminated resin sheet was hot-pressed for 60 seconds at 100° C. under atmospheric pressure and a pressure of 0.5 MPa for smoothing. After that, the support was peeled off.
- a batch-type vacuum pressure laminator (2-stage build-up laminator "CVP700” manufactured by Nikk
- a polyimide film (thickness 12.5 ⁇ m, "Kapton 100EN” manufactured by DuPont Toray) was prepared. After drying this polyimide film at 130° C. for 30 minutes, it was laminated on the resin composition layer. This lamination was performed under the same conditions as the lamination described above. As a result, an "intermediate multilayer body II" including the polyimide film, the resin composition layer, and the glass cloth-based epoxy resin double-sided copper-clad laminate in this order was obtained.
- the intermediate multilayer body II was placed in an oven at 180°C and additionally heated for 90 minutes. As a result, the resin composition layer is thermally cured, and the polyimide film, the solder resist layer as a cured product of the resin composition layer, and the glass cloth-based epoxy resin double-sided copper-clad laminate are included in this order. An evaluation substrate A” was obtained.
- the adhesion (peel strength) between the polyimide film and the solder resist layer was measured.
- the peel strength was measured according to JIS C6481. Specifically, the peel strength was measured by the following operation.
- the polyimide film of the evaluation substrate A was cut to surround a rectangular portion having a width of 10 mm and a length of 100 mm. One end of this rectangular portion was peeled off and gripped with a gripper (Autocom type testing machine "AC-50C-SL" manufactured by TSE Co., Ltd.). A range of 35 mm in length of the rectangular portion was peeled off in the vertical direction, and the load (kgf/cm) at the time of this peeling was measured as the peel strength.
- the peeling was performed at room temperature (25° C.) at a speed of 50 mm/min.
- the protective film was peeled off from the resin sheets prepared in Examples and Comparative Examples, and then the resin composition layer was coated with a batch-type vacuum pressure laminator (2-stage build-up laminator "CVP700" manufactured by Nikko Materials Co., Ltd.). , and laminated on a 12-inch silicon wafer (thickness: 775 ⁇ m) to form a resin composition layer with a thickness of 50 ⁇ m. After that, the resin composition layer was thermally cured by heating at 170° C. for 240 minutes. Further, the support was peeled off to obtain a sample substrate including a silicon wafer and a cured product layer of the resin composition.
- a batch-type vacuum pressure laminator (2-stage build-up laminator "CVP700” manufactured by Nikko Materials Co., Ltd.
- the amount of warpage of the sample substrate at 25° C. was measured.
- the measurement was performed in accordance with JEITA EDX-7311-24 of the Japan Electronics and Information Technology Industries Association standard. Specifically, a virtual plane calculated by the method of least squares of all data of the substrate surface in the measurement area was used as a reference plane, and the difference between the minimum value and the maximum value in the direction perpendicular to the reference plane was obtained as the amount of warpage.
- T 900 light transmittance at a thickness of 50 ⁇ m and a measurement wavelength of 900 nm for a cured resin composition.
- T 550 Light transmittance at a thickness of 50 ⁇ m and a measurement wavelength of 550 nm of a cured product of the resin composition.
- T 700 Light transmittance at a thickness of 50 ⁇ m and a measurement wavelength of 700 nm for a cured product of the resin composition.
- T 800 Light transmittance at a thickness of 50 ⁇ m and a measurement wavelength of 800 nm of a cured product of the resin composition.
- T (40 ⁇ m/900 nm) Light transmittance at a thickness of 40 ⁇ m and a measurement wavelength of 900 nm for a cured product of the resin composition.
- T (100 ⁇ m/900 nm) light transmittance at a measurement wavelength of 900 nm at a thickness of 100 ⁇ m of a cured resin composition.
- T (40 ⁇ m/550 nm) Light transmittance at a thickness of 40 ⁇ m and a measurement wavelength of 550 nm for a cured resin composition.
- T (100 ⁇ m/550 nm) Light transmittance at a measurement wavelength of 550 nm at a thickness of 100 ⁇ m of a cured resin composition.
- REFERENCE SIGNS LIST 100 semiconductor chip package 110 semiconductor chip 120 sealing layer 130 rewiring forming layer 140 rewiring layer 150 solder resist layer 160 bump
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Abstract
Description
すなわち、本発明は、下記のものを含む。 The inventors have made extensive studies to solve the above problems. As a result, the present inventors have found that a resin sheet having a resin composition layer containing a resin composition containing a combination of (A) a thermosetting resin and (B) an inorganic filler having a specific surface area within a specific range found that it is possible to form a solder resist layer having a high light transmittance even if it is thick, and completed the present invention.
That is, the present invention includes the following.
樹脂組成物が、(A)熱硬化性樹脂と、(B)無機充填材と、を含み、
(B)無機充填材の比表面積が、3.0m2/g以上であり、
樹脂組成物層の厚みが、20μm以上、100μm以下である、樹脂シート。
〔2〕 (B)無機充填材の平均粒径が、1.5μm以下である、〔1〕に記載の樹脂シート。
〔3〕 樹脂組成物の不揮発成分100質量%に対して、(B)無機充填材の量が、40質量%以上95質量%以下である、〔1〕又は〔2〕に記載の樹脂シート。
〔4〕 樹脂組成物層の厚みが、35μm以上、80μm以下である、〔1〕~〔3〕のいずれか一項に記載の樹脂シート。
〔5〕 (A)熱硬化性樹脂が、(A-1)エポキシ樹脂を含む、〔1〕~〔4〕のいずれか一項に記載の樹脂シート。
〔6〕 (A-1)エポキシ樹脂が、ナフタレン環を含有するエポキシ樹脂を含む、〔5〕に記載の樹脂シート。
〔7〕 (A)熱硬化性樹脂が、(A-2)フェノール樹脂を含む、〔1〕~〔6〕のいずれか一項に記載の樹脂シート。
〔8〕 (A)熱硬化性樹脂が、(A-3)活性エステル樹脂を含む、〔1〕~〔7〕のいずれか一項に記載の樹脂シート。
〔9〕 (A)熱硬化性樹脂が、(A-4)マレイミド樹脂を含む、〔1〕~〔8〕のいずれか一項に記載の樹脂シート。
〔10〕 樹脂組成物が、更に(C)エラストマーを含む、〔1〕~〔9〕のいずれか一項に記載の樹脂シート。
〔11〕 樹脂組成物が、更に(D)有機着色剤を含む、〔1〕~〔10〕のいずれか一項に記載の樹脂シート。
〔12〕 前記樹脂組成物の硬化物の、厚み50μm、測定波長900nmにおける光線透過率が、70%以上である、〔1〕~〔11〕のいずれか一項に記載の樹脂シート。
〔13〕 〔1〕~〔12〕のいずれか1項に記載の樹脂シートの樹脂組成物層の硬化物により形成されたソルダーレジスト層を備える、プリント配線板。
〔14〕 〔1〕~〔12〕のいずれか1項に記載の樹脂シートの樹脂組成物層の硬化物により形成されたソルダーレジスト層を備える、半導体チップパッケージ。
〔15〕 〔13〕に記載のプリント配線板又は〔14〕に記載の半導体チップパッケージを備える、半導体装置。 [1] A resin sheet for forming a solder resist layer, comprising a resin composition layer containing a resin composition,
The resin composition contains (A) a thermosetting resin and (B) an inorganic filler,
(B) the inorganic filler has a specific surface area of 3.0 m 2 /g or more;
A resin sheet, wherein the resin composition layer has a thickness of 20 μm or more and 100 μm or less.
[2] The resin sheet of [1], wherein (B) the inorganic filler has an average particle size of 1.5 μm or less.
[3] The resin sheet according to [1] or [2], wherein the amount of the inorganic filler (B) is 40% by mass or more and 95% by mass or less with respect to 100% by mass of the non-volatile components of the resin composition.
[4] The resin sheet according to any one of [1] to [3], wherein the resin composition layer has a thickness of 35 μm or more and 80 μm or less.
[5] The resin sheet according to any one of [1] to [4], wherein (A) the thermosetting resin contains (A-1) an epoxy resin.
[6] (A-1) The resin sheet of [5], wherein the epoxy resin contains a naphthalene ring-containing epoxy resin.
[7] The resin sheet according to any one of [1] to [6], wherein (A) the thermosetting resin contains (A-2) a phenolic resin.
[8] The resin sheet according to any one of [1] to [7], wherein (A) the thermosetting resin contains (A-3) an active ester resin.
[9] The resin sheet according to any one of [1] to [8], wherein (A) the thermosetting resin contains (A-4) a maleimide resin.
[10] The resin sheet according to any one of [1] to [9], wherein the resin composition further contains (C) an elastomer.
[11] The resin sheet according to any one of [1] to [10], wherein the resin composition further contains (D) an organic colorant.
[12] The resin sheet according to any one of [1] to [11], wherein the cured product of the resin composition has a thickness of 50 μm and a light transmittance of 70% or more at a measurement wavelength of 900 nm.
[13] A printed wiring board comprising a solder resist layer formed from a cured product of the resin composition layer of the resin sheet according to any one of [1] to [12].
[14] A semiconductor chip package comprising a solder resist layer formed from a cured product of the resin composition layer of the resin sheet according to any one of [1] to [12].
[15] A semiconductor device comprising the printed wiring board of [13] or the semiconductor chip package of [14].
本発明の一実施形態に係る樹脂シートは、ソルダーレジスト層形成用の樹脂シートであって、樹脂組成物層を備える。樹脂組成物層は、樹脂組成物を含み、好ましくは樹脂組成物のみを含む。また、樹脂組成物層は、特定の範囲の厚みを有する。さらに、樹脂組成物は、(A)熱硬化性樹脂と、特定の比表面積を有する(B)無機充填材と、を組み合わせて含む。この樹脂シートによれば、厚く且つ光線透過率の高いソルダーレジスト層を形成できる。 [1. Overview of resin sheet]
A resin sheet according to one embodiment of the present invention is a resin sheet for forming a solder resist layer, and includes a resin composition layer. The resin composition layer contains the resin composition, and preferably contains only the resin composition. Moreover, the resin composition layer has a thickness within a specific range. Furthermore, the resin composition includes (A) a thermosetting resin in combination with (B) an inorganic filler having a specific specific surface area. With this resin sheet, a thick solder resist layer with high light transmittance can be formed.
樹脂シートが備える樹脂組成物層の厚みは、通常20μm以上、好ましくは30μm以上、より好ましくは35μm以上であり、好ましくは100μm以下、より好ましくは90μm以下、特に好ましくは80μm以下である。本実施形態に係る樹脂シートの樹脂組成物層は、前記のように厚いので、その樹脂組成物層の硬化物によって厚いソルダーレジスト層を形成できる。そして、形成される厚いソルダーレジスト層は、高い光線透過率を有することができる。 [2. Thickness of resin composition layer]
The thickness of the resin composition layer included in the resin sheet is usually 20 µm or more, preferably 30 µm or more, more preferably 35 µm or more, and preferably 100 µm or less, more preferably 90 µm or less, and particularly preferably 80 µm or less. Since the resin composition layer of the resin sheet according to the present embodiment is thick as described above, a thick solder resist layer can be formed from the cured product of the resin composition layer. And the formed thick solder resist layer can have a high light transmittance.
樹脂組成物は、(A)成分としての(A)熱硬化性樹脂を含む。(A)熱硬化性樹脂としては、熱を加えられた場合に硬化可能な樹脂を用いることができる。(A)熱硬化性樹脂は、1種類を単独で用いてもよく、2種類以上を組み合わせて用いてもよい。 [3. (A) Thermosetting resin]
The resin composition contains (A) a thermosetting resin as the (A) component. (A) As the thermosetting resin, a resin that can be cured when heat is applied can be used. (A) The thermosetting resin may be used alone or in combination of two or more.
(A)熱硬化性樹脂は、(A-1)成分としての(A-1)エポキシ樹脂を含むことが好ましい。(A-1)エポキシ樹脂は、エポキシ基を有する硬化性樹脂である。(A-1)エポキシ樹脂の例としては、ビキシレノール型エポキシ樹脂、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、ビスフェノールS型エポキシ樹脂、ビスフェノールAF型エポキシ樹脂、ジシクロペンタジエン型エポキシ樹脂、トリスフェノール型エポキシ樹脂、ナフトールノボラック型エポキシ樹脂、フェノールノボラック型エポキシ樹脂、tert-ブチル-カテコール型エポキシ樹脂、ナフタレン型エポキシ樹脂、ナフトール型エポキシ樹脂、アントラセン型エポキシ樹脂、グリシジルアミン型エポキシ樹脂、グリシジルエステル型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、フェノールアラルキル型エポキシ樹脂、ビフェニル型エポキシ樹脂、線状脂肪族エポキシ樹脂、ブタジエン構造を有するエポキシ樹脂、脂環式エポキシ樹脂、複素環式エポキシ樹脂、スピロ環含有エポキシ樹脂、シクロヘキサン型エポキシ樹脂、シクロヘキサンジメタノール型エポキシ樹脂、ナフチレンエーテル型エポキシ樹脂、トリメチロール型エポキシ樹脂、テトラフェニルエタン型エポキシ樹脂、イソシアヌラート型エポキシ樹脂、フェノールフタルイミジン型エポキシ樹脂等が挙げられる。(A-1)エポキシ樹脂は、1種類を単独で用いてもよく、2種類以上を組み合わせて用いてもよい。 [3.1. (A-1) Epoxy resin]
(A) Thermosetting resin preferably contains (A-1) epoxy resin as component (A-1). (A-1) Epoxy resin is a curable resin having an epoxy group. (A-1) Examples of epoxy resins include bixylenol type epoxy resin, bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, bisphenol AF type epoxy resin, dicyclopentadiene type epoxy resin, tris Phenol type epoxy resin, naphthol novolak type epoxy resin, phenol novolak type epoxy resin, tert-butyl-catechol type epoxy resin, naphthalene type epoxy resin, naphthol type epoxy resin, anthracene type epoxy resin, glycidylamine type epoxy resin, glycidyl ester type Epoxy resins, cresol novolak type epoxy resins, phenol aralkyl type epoxy resins, biphenyl type epoxy resins, linear aliphatic epoxy resins, epoxy resins having a butadiene structure, alicyclic epoxy resins, heterocyclic epoxy resins, spirocyclic epoxy resins resin, cyclohexane-type epoxy resin, cyclohexanedimethanol-type epoxy resin, naphthylene ether-type epoxy resin, trimethylol-type epoxy resin, tetraphenylethane-type epoxy resin, isocyanurate-type epoxy resin, phenolphthalimidine-type epoxy resin, etc. mentioned. (A-1) Epoxy resins may be used singly or in combination of two or more.
(A)熱硬化性樹脂は、(A-2)成分としての(A-2)フェノール樹脂を含むことが好ましい。フェノール樹脂としては、フェノール性水酸基を1分子中に1個以上、好ましくは2個以上有する化合物を用いうる。フェノール性水酸基とは、ベンゼン環、ナフタレン環等の芳香環に結合した水酸基をいう。特に、(A-2)フェノール樹脂は、(A-1)エポキシ樹脂と組み合わせて用いることが好ましい。(A-1)エポキシ樹脂と(A-2)フェノール樹脂とを組み合わせて用いた場合、(A-2)フェノール樹脂は、(A-1)エポキシ樹脂と反応して樹脂組成物を硬化させる硬化剤として機能しうる。 [3.2. (A-2) Phenolic resin]
(A) Thermosetting resin preferably contains (A-2) phenolic resin as component (A-2). As the phenolic resin, a compound having one or more, preferably two or more, phenolic hydroxyl groups in one molecule can be used. A phenolic hydroxyl group refers to a hydroxyl group bonded to an aromatic ring such as a benzene ring or a naphthalene ring. In particular, (A-2) phenol resin is preferably used in combination with (A-1) epoxy resin. When (A-1) epoxy resin and (A-2) phenol resin are used in combination, (A-2) phenol resin reacts with (A-1) epoxy resin to cure the resin composition. can function as an agent.
(A)熱硬化性樹脂は、(A-3)成分としての(A-3)活性エステル樹脂を含むことが好ましい。(A-3)活性エステル樹脂としては、一般にフェノールエステル類、チオフェノールエステル類、N-ヒドロキシアミンエステル類、複素環ヒドロキシ化合物のエステル類等の、反応活性の高いエステル基を1分子中に2個以上有する化合物が好ましく用いられる。特に、(A-3)活性エステル樹脂は、(A-1)エポキシ樹脂と組み合わせて用いることが好ましい。(A-1)エポキシ樹脂と(A-3)活性エステル樹脂とを組み合わせて用いた場合、(A-3)活性エステル樹脂は、(A-1)エポキシ樹脂と反応して樹脂組成物を硬化させる硬化剤として機能しうる。 [3.3. (A-3) Active ester resin]
(A) Thermosetting resin preferably contains (A-3) active ester resin as component (A-3). (A-3) The active ester resin generally contains two highly reactive ester groups per molecule, such as phenol esters, thiophenol esters, N-hydroxyamine esters, and esters of heterocyclic hydroxy compounds. A compound having one or more is preferably used. In particular, (A-3) active ester resin is preferably used in combination with (A-1) epoxy resin. When (A-1) epoxy resin and (A-3) active ester resin are used in combination, (A-3) active ester resin reacts with (A-1) epoxy resin to cure the resin composition. It can function as a curing agent to
(A)熱硬化性樹脂は、(A-4)成分としての(A-4)マレイミド樹脂を含むことが好ましい。マレイミド樹脂としては、1分子中に少なくとも1個、好ましくは2個以上のマレイミド基(2,5-ジヒドロ-2,5-ジオキソ-1H-ピロール-1-イル基)を含有する化合物を用いうる。(A-4)マレイミド樹脂は、マレイミド基が含有するエチレン性二重結合がラジカル重合を生じうる。また、(A-4)マレイミド樹脂は、イミダゾール化合物等の適切な触媒の存在下において(A-1)エポキシ樹脂と反応しうる。よって、(A-4)マレイミド樹脂は、これらの反応によって樹脂組成物を熱硬化させることができる。 [3.4. (A-4) Maleimide resin]
(A) Thermosetting resin preferably contains (A-4) maleimide resin as component (A-4). As the maleimide resin, compounds containing at least one, preferably two or more maleimide groups (2,5-dihydro-2,5-dioxo-1H-pyrrol-1-yl groups) in one molecule can be used. . (A-4) In the maleimide resin, the ethylenic double bond contained in the maleimide group can undergo radical polymerization. Also, (A-4) maleimide resin can react with (A-1) epoxy resin in the presence of a suitable catalyst such as an imidazole compound. Therefore, the maleimide resin (A-4) can thermoset the resin composition by these reactions.
(A)熱硬化性樹脂の別の例としては、シアネートエステル樹脂、カルボジイミド樹脂、酸無水物樹脂、アミン樹脂、ベンゾオキサジン樹脂、及び、チオール樹脂が挙げられる。これらの樹脂は、(A-1)エポキシ樹脂と組み合わせて用いた場合、(A-1)エポキシ樹脂と反応して樹脂組成物を硬化させる硬化剤として機能しうる。また、(A)熱硬化性樹脂の更に別の例としては、(A-4)マレイミド樹脂以外のラジカル重合性樹脂などが挙げられる。このラジカル重合性樹脂は、一般にエチレン性不飽和結合を有し、ラジカル重合によって硬化しうる。ラジカル重合性樹脂としては、例えば、芳香族炭素原子に直接結合した1個以上のビニル基を有するスチレン系ラジカル重合性樹脂、1個以上のアリル基を有するアリル系ラジカル重合性樹脂、などが挙げられる。これらの樹脂は、1種類を単独で用いてもよく、2種類以上を組み合わせて用いてもよい。 [3.5. Other thermosetting resins]
(A) Other examples of thermosetting resins include cyanate ester resins, carbodiimide resins, acid anhydride resins, amine resins, benzoxazine resins, and thiol resins. These resins, when used in combination with (A-1) epoxy resin, can function as a curing agent that reacts with (A-1) epoxy resin to cure the resin composition. Still another example of the (A) thermosetting resin includes (A-4) a radically polymerizable resin other than the maleimide resin. This radically polymerizable resin generally has an ethylenically unsaturated bond and can be cured by radical polymerization. Examples of radically polymerizable resins include styrene radically polymerizable resins having one or more vinyl groups directly bonded to aromatic carbon atoms, allyl radically polymerizable resins having one or more allyl groups, and the like. be done. One type of these resins may be used alone, or two or more types may be used in combination.
樹脂組成物中の(A)熱硬化性樹脂の量は、樹脂組成物中の不揮発成分100質量%に対して、好ましくは1質量%以上、より好ましくは2質量%以上、特に好ましくは5質量%以上であり、好ましくは40質量%以下、より好ましくは30質量%以下、特に好ましくは25質量%以下である。(A)熱硬化性樹脂の量が前記範囲にある場合、樹脂組成物層の硬化物の光線透過率を効果的に高くできる。さらに、好ましくは、樹脂組成物層のタック性の抑制及び溶融粘度の低減、並びに、樹脂組成物層の硬化物の弾性率の抑制及び密着性の向上が可能である。 [3.6. (A) Amount of thermosetting resin]
The amount of (A) thermosetting resin in the resin composition is preferably 1% by mass or more, more preferably 2% by mass or more, and particularly preferably 5% by mass with respect to 100% by mass of non-volatile components in the resin composition. % or more, preferably 40% by mass or less, more preferably 30% by mass or less, and particularly preferably 25% by mass or less. (A) When the amount of the thermosetting resin is within the above range, the light transmittance of the cured product of the resin composition layer can be effectively increased. Further, preferably, it is possible to suppress the tackiness of the resin composition layer, reduce the melt viscosity, and suppress the elastic modulus and improve the adhesiveness of the cured product of the resin composition layer.
樹脂組成物は、(B)成分としての(B)無機充填材を含む。(B)無機充填材は、通常、粒子の状態で樹脂組成物に含まれる。また、この(B)無機充填材は、特定の範囲の比表面積を有する。 [4. (B) Inorganic filler]
The resin composition contains (B) an inorganic filler as the (B) component. (B) The inorganic filler is usually contained in the resin composition in the form of particles. In addition, this (B) inorganic filler has a specific surface area within a specific range.
樹脂組成物は、上述した(A)~(B)成分に組み合わせて、任意の成分として、更に(C)エラストマーを含んでいてもよい。この(C)成分としての(C)エラストマーには、上述した(A)~(B)成分に該当するものは含めない。(C)エラストマーを含む樹脂組成物を用いる場合、硬化物の弾性率を効果的に抑制できるので、ソルダーレジスト層を備えるプリント配線板及び半導体チップパッケージの反りを効果的に抑制できる。このように反りを抑制できることは、ソルダーレジスト層が厚かったり、樹脂組成物中の(B)無機充填材が多かったりすることで、一般に反りが生じ易い場合に、特に有用である。 [5. (C) Elastomer]
The resin composition may further contain (C) an elastomer as an optional component in combination with the components (A) to (B) described above. The (C) elastomer as the (C) component does not include those corresponding to the above-described components (A) to (B). (C) When a resin composition containing an elastomer is used, the elastic modulus of the cured product can be effectively suppressed, so warping of the printed wiring board and the semiconductor chip package provided with the solder resist layer can be effectively suppressed. Being able to suppress warping in this way is particularly useful when the solder resist layer is thick or the resin composition contains a large amount of the inorganic filler (B), which generally tends to cause warping.
樹脂組成物は、上述した(A)~(C)成分に組み合わせて、任意の成分として、更に(D)有機着色剤を含んでいてもよい。この(D)成分としての(D)有機着色剤には、上述した(A)~(C)成分に該当するものは含めない。(D)有機着色剤を含む樹脂組成物を用いる場合、ソルダーレジスト層を所望の色に呈色させることができる。 [6. (D) Organic Colorant]
The resin composition may further contain (D) an organic colorant as an optional component in combination with the components (A) to (C) described above. The (D) organic coloring agent as the (D) component does not include those corresponding to the above-described components (A) to (C). (D) When a resin composition containing an organic coloring agent is used, the solder resist layer can be colored in a desired color.
樹脂組成物は、上述した(A)~(D)成分に組み合わせて、任意の成分として、更に(E)熱可塑性樹脂を含んでいてもよい。この(E)成分としての(E)熱可塑性樹脂には、上述した(A)~(D)成分に該当するものは含めない。 [7. (E) thermoplastic resin]
The resin composition may further contain (E) a thermoplastic resin as an optional component in combination with the above components (A) to (D). The (E) thermoplastic resin as the (E) component does not include those corresponding to the above-described components (A) to (D).
樹脂組成物は、上述した(A)~(E)成分に組み合わせて、任意の成分として、更に(F)硬化促進剤を含んでいてもよい。この(F)成分としての(F)硬化促進剤には、上述した(A)~(E)成分に該当するものは含めない。(F)硬化促進剤は、(A-1)エポキシ樹脂の硬化を促進させる硬化触媒としての機能を有する。 [8. (F) Curing accelerator]
The resin composition may further contain (F) a curing accelerator as an optional component in combination with the components (A) to (E) described above. The (F) curing accelerator as the (F) component does not include those corresponding to the above-described components (A) to (E). (F) The curing accelerator functions as a curing catalyst that accelerates the curing of the (A-1) epoxy resin.
樹脂組成物は、上述した(A)~(F)成分に組み合わせて、更に任意の不揮発成分として、(G)任意の添加剤を含んでいてもよい。(G)任意の添加剤としては、例えば、過酸化物系ラジカル重合開始剤、アゾ系ラジカル重合開始剤等のラジカル重合開始剤;有機銅化合物、有機亜鉛化合物、有機コバルト化合物等の有機金属化合物;ハイドロキノン、カテコール、ピロガロール、フェノチアジン等の重合禁止剤;シリコーン系レベリング剤、アクリルポリマー系レベリング剤等のレベリング剤;ベントン、モンモリロナイト等の増粘剤;シリコーン系消泡剤、アクリル系消泡剤、フッ素系消泡剤、ビニル樹脂系消泡剤等の消泡剤;ベンゾトリアゾール系紫外線吸収剤等の紫外線吸収剤;尿素シラン等の接着性向上剤;トリアゾール系密着性付与剤、テトラゾール系密着性付与剤、トリアジン系密着性付与剤等の密着性付与剤;ヒンダードフェノール系酸化防止剤等の酸化防止剤;スチルベン誘導体等の蛍光増白剤;フッ素系界面活性剤、シリコーン系界面活性剤等の界面活性剤;リン系難燃剤(例えばリン酸エステル化合物、ホスファゼン化合物、ホスフィン酸化合物、赤リン)、窒素系難燃剤(例えば硫酸メラミン)、ハロゲン系難燃剤、無機系難燃剤(例えば三酸化アンチモン)等の難燃剤;リン酸エステル系分散剤、ポリオキシアルキレン系分散剤、アセチレン系分散剤、シリコーン系分散剤、アニオン性分散剤、カチオン性分散剤等の分散剤;ボレート系安定剤、チタネート系安定剤、アルミネート系安定剤、ジルコネート系安定剤、イソシアネート系安定剤、カルボン酸系安定剤、カルボン酸無水物系安定剤等の安定剤、が挙げられる。(G)任意の添加剤は、1種類を単独で用いてもよく、2種以上を組み合わせて用いてもよい。 [9. (G) optional additives]
The resin composition may further contain (G) an optional additive as an optional non-volatile component in combination with the components (A) to (F) described above. (G) Examples of optional additives include radical polymerization initiators such as peroxide-based radical polymerization initiators and azo-based radical polymerization initiators; organic metal compounds such as organic copper compounds, organic zinc compounds, and organic cobalt compounds; polymerization inhibitors such as hydroquinone, catechol, pyrogallol, and phenothiazine; leveling agents such as silicone leveling agents and acrylic polymer leveling agents; thickeners such as bentone and montmorillonite; Defoamers such as fluorine-based defoaming agents and vinyl resin-based defoaming agents; UV absorbers such as benzotriazole-based UV absorbers; Adhesion improvers such as urea silane; adhesion-imparting agents such as adhesion-imparting agents and triazine-based adhesion-imparting agents; antioxidants such as hindered phenol-based antioxidants; fluorescent brighteners such as stilbene derivatives; fluorine-based surfactants, silicone-based surfactants, etc. surfactant; phosphorous flame retardant (e.g. phosphate ester compound, phosphazene compound, phosphinic acid compound, red phosphorus), nitrogen flame retardant (e.g. melamine sulfate), halogen flame retardant, inorganic flame retardant (e.g. trioxide flame retardants such as antimony); dispersants such as phosphate ester dispersants, polyoxyalkylene dispersants, acetylene dispersants, silicone dispersants, anionic dispersants, and cationic dispersants; borate stabilizers, Stabilizers such as titanate-based stabilizers, aluminate-based stabilizers, zirconate-based stabilizers, isocyanate-based stabilizers, carboxylic acid-based stabilizers, and carboxylic acid anhydride-based stabilizers. (G) Any additive may be used alone or in combination of two or more.
上述した(A)成分及び(C)~(G)成分といった樹脂成分は、ソルダーレジスト層の密着性を高める観点から、窒素原子を含む樹脂成分を含むことが好ましい。特に、(A)熱硬化性樹脂、(C)エラストマー、(E)熱可塑性樹脂及び(F)硬化促進剤の一部又は全部として窒素原子を含む樹脂成分を用いると、密着性の効果的な向上ができる。 [10. Amount of resin containing nitrogen atoms in resin composition]
From the viewpoint of enhancing the adhesiveness of the solder resist layer, it is preferable that the resin components such as the (A) component and the (C) to (G) components described above include a resin component containing nitrogen atoms. In particular, when a resin component containing nitrogen atoms is used as part or all of (A) a thermosetting resin, (C) an elastomer, (E) a thermoplastic resin, and (F) a curing accelerator, effective adhesion is achieved. can improve.
樹脂組成物は、上述した(A)~(G)成分といった不揮発成分に組み合わせて、更に任意の揮発性成分として、(H)溶剤を含んでいてもよい。(H)溶剤としては、通常、有機溶剤を用いる。有機溶剤としては、例えば、アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン等のケトン系溶剤;酢酸メチル、酢酸エチル、酢酸ブチル、酢酸イソブチル、酢酸イソアミル、プロピオン酸メチル、プロピオン酸エチル、γ-ブチロラクトン等のエステル系溶剤;テトラヒドロピラン、テトラヒドロフラン、1,4-ジオキサン、ジエチルエーテル、ジイソプロピルエーテル、ジブチルエーテル、ジフェニルエーテル、アニソール等のエーテル系溶剤;メタノール、エタノール、プロパノール、ブタノール、エチレングリコール等のアルコール系溶剤;酢酸2-エトキシエチル、プロピレングリコールモノメチルエーテルアセテート、ジエチレングリコールモノエチルエーテルアセテート、エチルジグリコールアセテート、γ-ブチロラクトン、メトキシプロピオン酸メチル等のエーテルエステル系溶剤;乳酸メチル、乳酸エチル、2-ヒドロキシイソ酪酸メチル等のエステルアルコール系溶剤;2-メトキシプロパノール、2-メトキシエタノール、2-エトキシエタノール、プロピレングリコールモノメチルエーテル、ジエチレングリコールモノブチルエーテル(ブチルカルビトール)等のエーテルアルコール系溶剤;N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、N-メチル-2-ピロリドン等のアミド系溶剤;ジメチルスルホキシド等のスルホキシド系溶剤;アセトニトリル、プロピオニトリル等のニトリル系溶剤;ヘキサン、シクロペンタン、シクロヘキサン、メチルシクロヘキサン等の脂肪族炭化水素系溶剤;ベンゼン、トルエン、キシレン、エチルベンゼン、トリメチルベンゼン等の芳香族炭化水素系溶剤等を挙げることができる。(H)溶剤は、1種類を単独で用いてもよく、2種類以上を組み合わせて用いてもよい。 [11. (H) Solvent]
The resin composition may contain (H) a solvent as an optional volatile component in combination with the non-volatile components such as components (A) to (G) described above. (H) As the solvent, an organic solvent is usually used. Examples of organic solvents include ketone solvents such as acetone, methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone; ester solvents; ether solvents such as tetrahydropyran, tetrahydrofuran, 1,4-dioxane, diethyl ether, diisopropyl ether, dibutyl ether, diphenyl ether, anisole; alcohol solvents such as methanol, ethanol, propanol, butanol, ethylene glycol; acetic acid Ether ester solvents such as 2-ethoxyethyl, propylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, ethyl diglycol acetate, γ-butyrolactone, methyl methoxypropionate; methyl lactate, ethyl lactate, methyl 2-hydroxyisobutyrate, etc. ester alcohol solvents; 2-methoxypropanol, 2-methoxyethanol, 2-ethoxyethanol, propylene glycol monomethyl ether, diethylene glycol monobutyl ether (butyl carbitol) and other ether alcohol solvents; N,N-dimethylformamide, N, Amide solvents such as N-dimethylacetamide and N-methyl-2-pyrrolidone; sulfoxide solvents such as dimethylsulfoxide; nitrile solvents such as acetonitrile and propionitrile; aliphatics such as hexane, cyclopentane, cyclohexane, and methylcyclohexane Hydrocarbon-based solvents: aromatic hydrocarbon-based solvents such as benzene, toluene, xylene, ethylbenzene, trimethylbenzene, and the like can be mentioned. (H) Solvents may be used singly or in combination of two or more.
樹脂組成物は、例えば、上述した成分を混合することによって、製造することができる。上述した成分は、一部又は全部を同時に混合してもよく、順に混合してもよい。各成分を混合する過程で、温度を適宜設定してもよく、よって、一時的に又は終始にわたって、加熱及び/又は冷却してもよい。また、各成分を混合する過程において、撹拌又は振盪を行ってもよい。 [12. Method for producing a resin composition]
A resin composition can be produced, for example, by mixing the components described above. Some or all of the components described above may be mixed at the same time, or may be mixed in order. During the course of mixing each component, the temperature may be set accordingly, and thus may be temporarily or permanently heated and/or cooled. Moreover, you may perform stirring or shaking in the process of mixing each component.
上述した樹脂組成物を硬化して得られる硬化物は、高い光線透過率を有する。よって、この樹脂組成物を含む樹脂組成物層を備えた樹脂シートによれば、光線透過率の高いソルダーレジスト層を形成できる。例えば、樹脂組成物の硬化物の厚み50μm、測定波長900nmにおける光線透過率T900は、好ましくは70%以上、より好ましくは73%以上、特に好ましくは75%以上であり、通常100%以下である。 [13. Characteristics of resin composition, resin composition layer, and cured product thereof]
A cured product obtained by curing the resin composition described above has a high light transmittance. Therefore, according to the resin sheet provided with the resin composition layer containing this resin composition, a solder resist layer with high light transmittance can be formed. For example, the cured product of the resin composition has a thickness of 50 μm and a light transmittance T900 at a measurement wavelength of 900 nm is preferably 70% or more, more preferably 73% or more, particularly preferably 75% or more, and usually 100% or less. be.
前記の反りは、12インチシリコンウエハ上に感光性樹脂組成物の硬化物によって硬化物層としてのソルダーレジスト層を形成し、シャドウモアレ測定装置(例えば、Akorometrix社製「ThermoireAXP」)を用いて、25℃において、電子情報技術産業協会規格のJEITA EDX-7311-24に準拠して測定できる。具体的な測定方法は、実施例に記載の方法を採用できる。 The solder-resist layer formed from the cured product of the resin composition layer described above can preferably suppress warpage of the printed wiring board and the semiconductor chip package provided with the solder-resist layer. In one embodiment, the warpage of a sample substrate corresponding to a semiconductor chip package obtained by forming a solder resist layer on a silicon wafer is preferably 1 mm or less, more preferably 0.8 mm or less, and particularly preferably 0.6 mm or less. is.
The warp is measured by forming a solder resist layer as a cured product layer with a cured product of a photosensitive resin composition on a 12-inch silicon wafer, and using a shadow moire measuring device (for example, "Thermoire AXP" manufactured by Akorometrix). At 25° C., it can be measured according to JEITA EDX-7311-24 of the Japan Electronics and Information Technology Industries Association standard. As a specific measuring method, the method described in Examples can be adopted.
一般に、樹脂組成物の硬化物の層が厚い場合、その層の光線透過率は低くなる傾向がある。これに対し、上述した実施形態に係る樹脂組成物に含まれる(B)無機充填材は、大きい比表面積を有することから分かるように、小さい粒径を有する。このように小さい粒径を有する(B)無機充填材の粒子は、光の波長より小さいことができ、よって、粒子表面での光の反射を抑制できる。特に、樹脂成分の組成を適切に調整した場合、粒子の凝集を抑制したり、粒子と樹脂成分との界面での屈折率差を小さくしたりできるので、反射の効果的な抑制が可能である。したがって、その樹脂組成物の硬化物が高い光線透過率を有することができる。よって、樹脂組成物層の硬化物により、厚く且つ光線透過率の高いソルダーレジスト層を実現できる。 The present inventor believes that the mechanism by which the excellent characteristics described above are obtained is as follows.
In general, when the layer of the cured product of the resin composition is thick, the light transmittance of the layer tends to be low. On the other hand, the (B) inorganic filler contained in the resin composition according to the embodiment described above has a small particle size, as can be seen from having a large specific surface area. Particles of the inorganic filler (B) having such a small particle size can be smaller than the wavelength of light, so that reflection of light on the particle surface can be suppressed. In particular, when the composition of the resin component is appropriately adjusted, aggregation of particles can be suppressed and the refractive index difference at the interface between the particles and the resin component can be reduced, so reflection can be effectively suppressed. . Therefore, the cured product of the resin composition can have high light transmittance. Therefore, a thick solder resist layer having a high light transmittance can be realized by the cured product of the resin composition layer.
ただし、本発明の技術的範囲は、ここで説明する仕組みに限定されない。 Furthermore, the inorganic filler (B) according to the above-described embodiment includes, as a resin component, the tackiness and minimum melt viscosity of the resin composition, or a solder resist layer formed of a cured product of the resin composition layer. It is possible to combine components that can improve the adhesion of the coating. Therefore, it is possible to achieve a solder resist layer that is thick and has a high light transmittance while also achieving reductions in the tackiness and minimum melt viscosity of the resin composition and an improvement in adhesion of the solder resist layer.
However, the technical scope of the present invention is not limited to the mechanism described here.
本発明の一実施形態に係る樹脂シートは、樹脂組成物層に組み合わせて、更に任意の部材を備えていてもよい。例えば、樹脂シートは、任意の部材として、支持体を備えていてもよい。通常は、支持体上に、前記の樹脂組成物層が設けられる。 [14. Any member that the resin sheet can have]
The resin sheet according to one embodiment of the present invention may further include any member in combination with the resin composition layer. For example, the resin sheet may have a support as an arbitrary member. Usually, the resin composition layer is provided on the support.
樹脂シートの製造方法は、特に制限されない。樹脂シートは、例えば、液状の樹脂組成物を支持体上に塗布して製造してもよい。また、樹脂シートは、例えば、樹脂組成物を溶剤に溶解及び/又は分散して液状の樹脂組成物としてワニスを得ることと、このワニスを支持体上に塗布することと、を含む方法によって製造してもよい。塗布は、ダイコーター等の塗布装置を用いてもよい。さらに、塗布後には、必要に応じて乾燥を行ってもよい。 [15. Method for manufacturing resin sheet]
A method for manufacturing the resin sheet is not particularly limited. The resin sheet may be produced, for example, by applying a liquid resin composition onto a support. In addition, the resin sheet is manufactured by a method including, for example, dissolving and/or dispersing a resin composition in a solvent to obtain a varnish as a liquid resin composition, and coating the varnish on a support. You may Coating may be performed using a coating device such as a die coater. Furthermore, after application, drying may be performed as necessary.
本発明の一実施形態に係るプリント配線板は、上述した樹脂シートの樹脂組成物層の硬化物により形成されたソルダーレジスト層を備える。ソルダーレジスト層は、通常、樹脂組成物層の厚みと同じ範囲の厚みを有する。そして、ソルダーレジスト層は、前記のように厚くても、高い光線透過率を有することができる。また、ソルダーレジスト層は、好ましくは、低い弾性率を有するので、当該ソルダーレジスト層を備えるプリント配線板及び半導体チップパッケージの反りの抑制が可能である。さらに、ソルダーレジスト層は、好ましくは、回路基材に高い密着力で接合されることができる。 [16. Printed wiring board]
A printed wiring board according to one embodiment of the present invention includes a solder resist layer formed of a cured product of the resin composition layer of the resin sheet described above. The solder resist layer usually has a thickness in the same range as the thickness of the resin composition layer. And, even if the solder resist layer is thick as described above, it can have a high light transmittance. Moreover, since the solder resist layer preferably has a low elastic modulus, it is possible to suppress warping of the printed wiring board and the semiconductor chip package provided with the solder resist layer. Furthermore, the solder resist layer can preferably be bonded to the circuit board with high adhesion.
(I)回路基板に樹脂シートを、回路基板と樹脂組成物層とが接合するように積層する工程と、
(II)樹脂組成物層を硬化させてソルダーレジスト層を形成する工程と、
を含む製造方法によって、製造できる。 A printed wiring board usually comprises a circuit board and the solder resist layer provided on the circuit board. This printed wiring board, for example,
(I) a step of laminating a resin sheet on a circuit board so that the circuit board and the resin composition layer are bonded;
(II) curing the resin composition layer to form a solder resist layer;
It can be manufactured by a manufacturing method including
本発明の一実施形態に係る半導体チップパッケージは、上述した樹脂シートの樹脂組成物層の硬化物により形成されたソルダーレジスト層を備える。ソルダーレジスト層は、通常、樹脂組成物層の厚みと同じ範囲の厚みを有する。そして、ソルダーレジスト層は、前記のように厚くても、高い光線透過率を有することができる。また、ソルダーレジスト層は、好ましくは、低い弾性率を有するので、当該ソルダーレジスト層を備えるプリント配線板及び半導体チップパッケージの反りの抑制が可能である。さらに、ソルダーレジスト層は、好ましくは、半導体チップパッケージのソルダーレジスト層以外の構成要素に高い密着力で接合されることができる。 [17. Semiconductor chip package]
A semiconductor chip package according to one embodiment of the present invention includes a solder resist layer formed of a cured product of the resin composition layer of the resin sheet described above. The solder resist layer usually has a thickness in the same range as the thickness of the resin composition layer. And, even if the solder resist layer is thick as described above, it can have a high light transmittance. Moreover, since the solder resist layer preferably has a low elastic modulus, it is possible to suppress warping of the printed wiring board and the semiconductor chip package provided with the solder resist layer. Further, the solder resist layer can preferably be bonded to components other than the solder resist layer of the semiconductor chip package with high adhesion.
(i)基材に仮固定フィルムを積層する工程、
(ii)半導体チップを、仮固定フィルム上に仮固定する工程、
(iii)半導体チップ上に封止層を形成する工程、
(iv)基材及び仮固定フィルムを半導体チップから剥離する工程、
(v)半導体チップの基材及び仮固定フィルムを剥離した面に再配線形成層を形成する工程、
(vi)再配線形成層上に、導体層としての再配線層を形成する工程、並びに、
(vii)再配線層上にソルダーレジスト層を形成する工程、
を含む。また、前記の半導体チップパッケージの製造方法は、
(viii)バンピング加工を行う工程、及び、
(ix)複数の半導体チップパッケージを、個々の半導体チップパッケージにダイシングし、個片化する工程
を含んでいてもよい。 This semiconductor chip package manufacturing method includes, for example,
(i) a step of laminating a temporary fixing film on a substrate;
(ii) temporarily fixing the semiconductor chip on a temporary fixing film;
(iii) forming an encapsulation layer on the semiconductor chip;
(iv) peeling the substrate and the temporary fixing film from the semiconductor chip;
(v) forming a rewiring layer on the surface of the semiconductor chip from which the substrate and the temporary fixing film have been removed;
(vi) forming a rewiring layer as a conductor layer on the rewiring forming layer;
(vii) forming a solder resist layer on the rewiring layer;
including. Further, the method for manufacturing the semiconductor chip package includes:
(viii) a step of bumping, and
(ix) The step of dicing the plurality of semiconductor chip packages into individual semiconductor chip packages to individualize them may be included.
本発明の一実施形態に係る半導体装置は、前記のプリント配線板又は半導体チップパッケージを備える。半導体装置は、プリント配線板又は半導体チップパッケージを用いて製造することができる。 [18. semiconductor device]
A semiconductor device according to an embodiment of the present invention includes the printed wiring board or semiconductor chip package described above. A semiconductor device can be manufactured using a printed wiring board or a semiconductor chip package.
反応容器に、2官能性ヒドロキシ基末端ポリブタジエン(日本曹達社製「G-3000」、数平均分子量=3000、ヒドロキシ基当量=1800g/eq.)69gと、芳香族炭化水素系混合溶剤(出光石油化学社製「イプゾール150」)40gと、ジブチル錫ラウレート0.005gとを入れ、混合して均一に溶解させた。均一になったところで60℃に昇温し、更に撹拌しながらイソホロンジイソシアネート(エボニックデグサジャパン社製「IPDI」、イソシアネート基当量=113g/eq.)8gを添加し、約3時間反応を行った。 [Production Example 1. Synthesis of polymer resin A]
In a reaction vessel, 69 g of bifunctional hydroxy group-terminated polybutadiene ("G-3000" manufactured by Nippon Soda Co., Ltd., number average molecular weight = 3000, hydroxy group equivalent = 1800 g / eq.), and an aromatic hydrocarbon-based mixed solvent (Idemitsu Oil 40 g of "
反応容器にポリカーボネートジオール(数平均分子量:約1,000、水酸基当量:500g/eq.、不揮発分:100%、クラレ社製「C-1015N」)80gおよびジブチル錫ジラウレート0.01gを、ジエチレングリコールモノエチルエーテルアセテート(ダイセル社製「エチルジグリコールアセテート」)37.6g中に均一に溶解させた。次いで、該混合物を50℃に昇温し、さらに撹拌しながら、トルエン-2,4-ジイソシアネート(イソシアネート基当量:87.08)27.8gを添加し、約3時間反応を行った。この反応物を室温まで冷却してから、これにベンゾフェノンテトラカルボン酸二無水物(酸無水物当量:161.1g/eq)14.3g、トリエチレンジアミン0.12g、及びジエチレングリコールモノエチルエーテルアセテート(ダイセル社製「エチルジグリコールアセテート」)84.0gを添加し、撹拌しながら130℃まで昇温し、約4時間反応を行った。FT-IRより2250cm-1のNCOピークの消失の確認を行った。NCOピーク消失の確認をもって反応の終点とみなし、反応物を室温まで降温してから、目開きが100μmである濾布で濾過して、イミド構造、ウレタン構造およびポリカーボネート構造を有する高分子樹脂D(不揮発分50質量%)を得た。数平均分子量は8500であった。 [Production Example 2. Synthesis of polymer resin D]
In a reaction vessel, 80 g of polycarbonate diol (number average molecular weight: about 1,000, hydroxyl equivalent: 500 g/eq., non-volatile content: 100%, "C-1015N" manufactured by Kuraray Co., Ltd.) and 0.01 g of dibutyltin dilaurate were added. It was uniformly dissolved in 37.6 g of ethyl ether acetate ("ethyl diglycol acetate" manufactured by Daicel). Then, the mixture was heated to 50° C., 27.8 g of toluene-2,4-diisocyanate (isocyanate group equivalent: 87.08) was added while stirring, and the reaction was carried out for about 3 hours. After cooling the reaction to room temperature, 14.3 g of benzophenonetetracarboxylic dianhydride (anhydride equivalent: 161.1 g/eq), 0.12 g of triethylenediamine, and diethylene glycol monoethyl ether acetate (Daicel 84.0 g of "Ethyl Diglycol Acetate" manufactured by Co., Ltd. was added, and the temperature was raised to 130° C. while stirring, and the reaction was carried out for about 4 hours. The disappearance of the NCO peak at 2250 cm −1 was confirmed by FT-IR. Confirmation of the disappearance of the NCO peak was regarded as the end point of the reaction, and the reaction product was cooled to room temperature and then filtered through a filter cloth having an opening of 100 μm to obtain polymer resin D ( 50% by mass of non-volatile matter) was obtained. The number average molecular weight was 8,500.
エポキシ樹脂混合物(ビスフェノールA型エポキシ樹脂とビスフェノールF型エポキシ樹脂の混合物、日鉄ケミカル&マテリアル社製「ZX-1059」、エポキシ当量170g/eq.)3部、ナフタレン型エポキシ樹脂(DIC社製「HP4032D」、エポキシ当量140g/eq.)3部、フェノール系硬化剤(DIC社製「LA-3018-50P」、活性基当量約151g/eq.、不揮発成分50%の2-メトキシプロパノール溶液)4部、マレイミド樹脂(デジグナーモレキュールズ製「BMI-689」)3部、無機充填材2(平均粒径0.3μm、比表面積10.5m2/g、信越化学工業社製のシランカップリング剤「KBM-573」で表面処理したシリカ粒子)65部、高分子樹脂A(不揮発成分50%)20部、イミダゾール系硬化促進剤(四国化成工業社製、「1B2PZ」)0.05部、有機顔料(Pigment green36、大日精化工業社製「CG5370」)0.05部、有機顔料(pigment blue 15:3、東洋インキ製造社製「FG7351」)0.05部、及び、溶媒としてのメチルエチルケトン15部を混合し、高速回転ミキサーで均一に分散して、樹脂ワニスを作製した。 [Example 1]
Epoxy resin mixture (mixture of bisphenol A type epoxy resin and bisphenol F type epoxy resin, "ZX-1059" manufactured by Nippon Steel Chemical & Materials Co., Ltd., epoxy equivalent 170 g / eq.) 3 parts, naphthalene type epoxy resin (manufactured by DIC "HP4032D", epoxy equivalent weight 140 g/eq.) 3 parts, phenol-based curing agent (manufactured by DIC Corporation "LA-3018-50P", active group equivalent weight about 151 g/eq., non-volatile component 50% 2-methoxypropanol solution) 4 part, maleimide resin ("BMI-689" manufactured by Digigna Molecules) 3 parts, inorganic filler 2 (average particle size 0.3 μm, specific surface area 10.5 m 2 /g, silane coupling manufactured by Shin-Etsu Chemical Co., Ltd.) Silica particles surface-treated with agent "KBM-573") 65 parts, polymer resin A (50% non-volatile component) 20 parts, imidazole curing accelerator (manufactured by Shikoku Kasei Kogyo Co., Ltd., "1B2PZ") 0.05 parts, Organic pigment (Pigment green 36, "CG5370" manufactured by Dainichiseika Kogyo Co., Ltd.) 0.05 parts, organic pigment (pigment blue 15:3, manufactured by Toyo Ink Manufacturing Co., Ltd. "FG7351") 0.05 parts, and methyl ethyl ketone as a solvent 15 parts were mixed and dispersed uniformly with a high-speed rotating mixer to prepare a resin varnish.
エポキシ樹脂混合物(日鉄ケミカル&マテリアル社製「ZX-1059」)3部の代わりに、ナフチレンエーテル型エポキシ樹脂(DIC社製「HP6000L」、エポキシ当量213g/eq.)3部を用いた。また、樹脂ワニスに、活性エステル樹脂(DIC社製「HPC-8000L-65TM」、ジシクロペンタジエン型ジフェノール構造を含む活性エステル樹脂、不揮発成分65質量%のトルエン:MEKの1:1溶液、官能基当量281g/eq.)1.5部を追加した。さらに、フェノール系硬化剤(DIC社製「LA-3018-50P」、不揮発成分50%)の量を、4部から2部に変更した。また、65部の無機充填材2の代わりに、無機充填材3(平均粒径1.0μm、比表面積4.3m2/g、信越化学工業社製のシランカップリング剤「KBM-573」で表面処理したシリカ粒子)90部を用いた。さらに、高分子樹脂A(不揮発成分50%)の量を、20部から40部に変更した。
以上の事項以外は、実施例1と同じ方法によって、樹脂ワニス及び樹脂シートを製造した。 [Example 2]
Instead of 3 parts of the epoxy resin mixture (“ZX-1059” manufactured by Nippon Steel Chemical & Materials Co., Ltd.), 3 parts of a naphthylene ether type epoxy resin (“HP6000L” manufactured by DIC Corporation, epoxy equivalent: 213 g/eq.) was used. In addition, the resin varnish was added with an active ester resin ("HPC-8000L-65TM" manufactured by DIC Corporation, an active ester resin containing a dicyclopentadiene type diphenol structure, a 1:1 solution of toluene:MEK with a nonvolatile content of 65% by mass, a functional base equivalent of 281 g/eq.) 1.5 parts were added. Furthermore, the amount of phenol-based curing agent (“LA-3018-50P” manufactured by DIC, non-volatile component 50%) was changed from 4 parts to 2 parts. Further, instead of 65 parts of inorganic filler 2, inorganic filler 3 (average particle size 1.0 μm, specific surface area 4.3 m 2 /g, Shin-Etsu Chemical Co., Ltd. silane coupling agent “KBM-573”) 90 parts of surface-treated silica particles) were used. Furthermore, the amount of polymer resin A (50% non-volatile content) was changed from 20 parts to 40 parts.
A resin varnish and a resin sheet were produced in the same manner as in Example 1 except for the above matters.
エポキシ樹脂混合物(日鉄ケミカル&マテリアル社製「ZX-1059」)3部の代わりに、グリシジルアミン型エポキシ樹脂(三菱ケミカル社製「JER630LSD」、エポキシ当量95g/eq.)3部を用いた。また、フェノール系硬化剤(DIC社製「LA-3018-50P」、不揮発成分50%)の量を、4部から2部に変更した。さらに、樹脂ワニスに、クレゾールノボラック樹脂(DIC社製「KA-1163」、フェノール性水酸基当量118g/eq.)3部を追加した。また、マレイミド樹脂(デジグナーモレキュールズ製「BMI-689」)の量を、3部から6部に変更した。さらに、65部の無機充填材2の代わりに、無機充填材1(平均粒径0.1μm、比表面積30.1m2/g、ヘキサメチルジシラザン(HMDS)で表面処理したシリカ粒子)50部を用いた。
以上の事項以外は、実施例1と同じ方法によって、樹脂ワニス及び樹脂シートを製造した。 [Example 3]
Instead of 3 parts of the epoxy resin mixture ("ZX-1059" manufactured by Nippon Steel Chemical & Materials Co., Ltd.), 3 parts of glycidylamine type epoxy resin ("JER630LSD" manufactured by Mitsubishi Chemical Corporation, epoxy equivalent 95 g/eq.) was used. Also, the amount of phenol-based curing agent (“LA-3018-50P” manufactured by DIC, non-volatile component 50%) was changed from 4 parts to 2 parts. Furthermore, 3 parts of a cresol novolac resin (manufactured by DIC, "KA-1163", phenolic hydroxyl group equivalent: 118 g/eq.) was added to the resin varnish. Also, the amount of maleimide resin ("BMI-689" manufactured by Designer Molecules) was changed from 3 parts to 6 parts. Furthermore, instead of 65 parts of inorganic filler 2, 50 parts of inorganic filler 1 (average particle size 0.1 μm, specific surface area 30.1 m 2 /g, silica particles surface-treated with hexamethyldisilazane (HMDS)) was used.
A resin varnish and a resin sheet were produced in the same manner as in Example 1 except for the above matters.
エポキシ樹脂混合物(日鉄ケミカル&マテリアル社製「ZX-1059」)3部及びナフタレン型エポキシ樹脂(DIC社製「HP4032D」)3部の代わりに、グリシジルアミン型エポキシ樹脂(三菱ケミカル社製「JER630LSD」、エポキシ当量95g/eq.)3部及びジシクロペンタジエン型エポキシ樹脂(DIC社製「HP7200」、エポキシ当量258g/eq.)3部を用いた。また、フェノール系硬化剤(DIC社製「LA-3018-50P」、不揮発成分50%)4部の代わりに、クレゾールノボラック樹脂(DIC社製「KA-1163」、フェノール性水酸基当量118g/eq.)4部を用いた。さらに、マレイミド樹脂(デジグナーモレキュールズ製「BMI-689」)を使用しなかった。また、高分子樹脂A(不揮発成分50%)20部の代わりに、フェノキシ樹脂(三菱ケミカル社製「YX7553BH30」、不揮発成分30質量%のシクロヘキサノン:メチルエチルケトン(MEK)の1:1溶液、Mw=35000)10部を用いた。
以上の事項以外は、実施例1と同じ方法によって、樹脂ワニス及び樹脂シートを製造した。 [Example 4]
Instead of 3 parts of epoxy resin mixture (“ZX-1059” manufactured by Nippon Steel Chemical & Materials Co., Ltd.) and 3 parts of naphthalene type epoxy resin (“HP4032D” manufactured by DIC Corporation), glycidylamine type epoxy resin (manufactured by Mitsubishi Chemical Corporation “JER630LSD , epoxy equivalent of 95 g/eq.) and 3 parts of a dicyclopentadiene type epoxy resin ("HP7200" manufactured by DIC, epoxy equivalent of 258 g/eq.) were used. Further, instead of 4 parts of a phenol-based curing agent (“LA-3018-50P” manufactured by DIC, non-volatile component 50%), cresol novolac resin (“KA-1163” manufactured by DIC, phenolic hydroxyl group equivalent 118 g/eq. ) 4 parts were used. Furthermore, no maleimide resin (“BMI-689” manufactured by Designer Molecules) was used. Further, instead of 20 parts of polymer resin A (50% non-volatile content), a phenoxy resin (manufactured by Mitsubishi Chemical Corporation "YX7553BH30", 1:1 solution of cyclohexanone:methyl ethyl ketone (MEK) with 30% by mass non-volatile content, Mw = 35000 ) 10 parts were used.
A resin varnish and a resin sheet were produced in the same manner as in Example 1 except for the above matters.
エポキシ樹脂混合物(日鉄ケミカル&マテリアル社製「ZX-1059」)3部の代わりに、グリシジルアミン型エポキシ樹脂(三菱ケミカル社製「JER630LSD」、エポキシ当量95g/eq.)3部を用いた。また、フェノール系硬化剤(DIC社製「LA-3018-50P」、不揮発成分50%)の量を、4部から2部に変更した。さらに、樹脂ワニスに、クレゾールノボラック樹脂(DIC社製「KA-1163」、フェノール性水酸基当量118g/eq.)3部を追加した。また、マレイミド樹脂(デジグナーモレキュールズ製「BMI-689」)の量を、3部から6部に変更した。さらに、65部の無機充填材2の代わりに、無機充填材1(平均粒径0.1μm、比表面積30.1m2/g、ヘキサメチルジシラザン(HMDS)で表面処理したシリカ粒子)50部を用いた。また、高分子樹脂A(不揮発成分50%)20部の代わりに、エラストマーとしての水酸基含有アクリルポリマー(東亞合成社製「ARUFON UH-2000」、重量平均分子量11,000)10部を用いた。さらに、樹脂ワニスにシクロヘキサノン5部を追加した。
以上の事項以外は、実施例1と同じ方法によって、樹脂ワニス及び樹脂シートを製造した。 [Example 5]
Instead of 3 parts of the epoxy resin mixture ("ZX-1059" manufactured by Nippon Steel Chemical & Materials Co., Ltd.), 3 parts of glycidylamine type epoxy resin ("JER630LSD" manufactured by Mitsubishi Chemical Corporation, epoxy equivalent 95 g/eq.) was used. Also, the amount of phenol-based curing agent (“LA-3018-50P” manufactured by DIC, non-volatile component 50%) was changed from 4 parts to 2 parts. Furthermore, 3 parts of a cresol novolac resin (manufactured by DIC, "KA-1163", phenolic hydroxyl group equivalent: 118 g/eq.) was added to the resin varnish. Also, the amount of maleimide resin ("BMI-689" manufactured by Designer Molecules) was changed from 3 parts to 6 parts. Furthermore, instead of 65 parts of inorganic filler 2, 50 parts of inorganic filler 1 (average particle size 0.1 μm, specific surface area 30.1 m 2 /g, silica particles surface-treated with hexamethyldisilazane (HMDS)) was used. Further, instead of 20 parts of polymer resin A (50% non-volatile component), 10 parts of hydroxyl group-containing acrylic polymer ("ARUFON UH-2000" manufactured by Toagosei Co., Ltd., weight average molecular weight of 11,000) was used as an elastomer. Additionally, 5 parts of cyclohexanone were added to the resin varnish.
A resin varnish and a resin sheet were produced in the same manner as in Example 1 except for the above matters.
高分子樹脂A(不揮発成分50%)20部の代わりに、粒子状エラストマーとしてのコア-シェル型ポリマー粒子(ダウ・ケミカル社製「EXL2655」)4部を用いたこと、及び、樹脂ワニスにシクロヘキサノン5部を追加したこと以外は、実施例1と同じ方法によって、樹脂ワニス及び樹脂シートを製造した。 [Example 6]
Instead of 20 parts of polymer resin A (50% non-volatile component), 4 parts of core-shell type polymer particles (“EXL2655” manufactured by Dow Chemical Co.) were used as a particulate elastomer, and cyclohexanone was used as a resin varnish. A resin varnish and a resin sheet were produced in the same manner as in Example 1, except that 5 parts were added.
高分子樹脂A(不揮発成分50%)20部の代わりに、製造例2で製造した高分子樹脂D(不揮発分50質量%)20部を用いたこと以外は、実施例1と同じ方法によって、樹脂ワニス及び樹脂シートを製造した。 [Example 7]
In the same manner as in Example 1, except that 20 parts of polymer resin D (50% by mass of nonvolatile content) produced in Production Example 2 was used instead of 20 parts of polymer resin A (50% nonvolatile content). A resin varnish and a resin sheet were produced.
エポキシ樹脂混合物(日鉄ケミカル&マテリアル社製「ZX-1059」)3部の代わりに、グリシジルアミン型エポキシ樹脂(三菱ケミカル社製「JER630LSD」、エポキシ当量95g/eq.)3部を用いた。また、フェノール系硬化剤(DIC社製「LA-3018-50P」、不揮発成分50%)の量を、4部から2部に変更した。さらに、樹脂ワニスに、クレゾールノボラック樹脂(DIC社製「KA-1163」、フェノール性水酸基当量118g/eq.)3部を追加した。また、65部の無機充填材2の代わりに、無機充填材1(平均粒径0.1μm、比表面積30.1m2/g、ヘキサメチルジシラザン(HMDS)で表面処理したシリカ粒子)50部を用いた。さらに、高分子樹脂A(不揮発成分50%)20部の代わりに、エラストマーとしてのビスマレイミド樹脂(Designer Molecules社「BMI-3000」、分子量3000)5部を用いた。さらに、樹脂ワニスにシクロヘキサノンを5部を追加した。
以上の事項以外は、実施例1と同じ方法によって、樹脂ワニス及び樹脂シートを製造した。 [Example 8]
Instead of 3 parts of the epoxy resin mixture ("ZX-1059" manufactured by Nippon Steel Chemical & Materials Co., Ltd.), 3 parts of glycidylamine type epoxy resin ("JER630LSD" manufactured by Mitsubishi Chemical Corporation, epoxy equivalent 95 g/eq.) was used. Also, the amount of phenol-based curing agent (“LA-3018-50P” manufactured by DIC, non-volatile component 50%) was changed from 4 parts to 2 parts. Furthermore, 3 parts of a cresol novolac resin (manufactured by DIC, "KA-1163", phenolic hydroxyl group equivalent: 118 g/eq.) was added to the resin varnish. Further, instead of 65 parts of inorganic filler 2, 50 parts of inorganic filler 1 (average particle size 0.1 μm, specific surface area 30.1 m 2 /g, silica particles surface-treated with hexamethyldisilazane (HMDS)) was used. Further, 5 parts of a bismaleimide resin (Designer Molecules Co., "BMI-3000", molecular weight 3000) was used as an elastomer instead of 20 parts of polymer resin A (50% non-volatile component). Furthermore, 5 parts of cyclohexanone were added to the resin varnish.
A resin varnish and a resin sheet were produced in the same manner as in Example 1 except for the above matters.
エポキシ樹脂混合物(日鉄ケミカル&マテリアル社製「ZX-1059」)3部の代わりに、ナフチレンエーテル型エポキシ樹脂(DIC社製「HP6000L」、エポキシ当量213g/eq.)3部を用いた。また、樹脂ワニスに、活性エステル樹脂(DIC社製「HPC-8000L-65TM」、ジシクロペンタジエン型ジフェノール構造を含む活性エステル樹脂、不揮発成分65質量%のトルエン:MEKの1:1溶液、官能基当量281g/eq.)1.5部を追加した。さらに、フェノール系硬化剤(DIC社製「LA-3018-50P」、不揮発成分50%)の量を、4部から2部に変更した。また、65部の無機充填材2の代わりに、無機充填材4(平均粒径2.0μm、比表面積2.5m2/g、信越化学工業社製のシランカップリング剤「KBM-573」で表面処理したシリカ粒子)100部を用いた。
以上の事項以外は、実施例1と同じ方法によって、樹脂ワニス及び樹脂シートを製造した。 [Comparative Example 1]
Instead of 3 parts of the epoxy resin mixture (“ZX-1059” manufactured by Nippon Steel Chemical & Materials Co., Ltd.), 3 parts of a naphthylene ether type epoxy resin (“HP6000L” manufactured by DIC Corporation, epoxy equivalent: 213 g/eq.) was used. In addition, the resin varnish was added with an active ester resin ("HPC-8000L-65TM" manufactured by DIC Corporation, an active ester resin containing a dicyclopentadiene type diphenol structure, a 1:1 solution of toluene:MEK with a nonvolatile content of 65% by mass, a functional base equivalent of 281 g/eq.) 1.5 parts were added. Furthermore, the amount of phenol-based curing agent (“LA-3018-50P” manufactured by DIC, non-volatile component 50%) was changed from 4 parts to 2 parts. Further, instead of 65 parts of inorganic filler 2, inorganic filler 4 (average particle size 2.0 μm, specific surface area 2.5 m 2 /g, Shin-Etsu Chemical Co., Ltd. silane coupling agent “KBM-573” 100 parts of surface-treated silica particles) were used.
A resin varnish and a resin sheet were produced in the same manner as in Example 1 except for the above matters.
エポキシ樹脂混合物(日鉄ケミカル&マテリアル社製「ZX-1059」)3部の代わりに、ナフチレンエーテル型エポキシ樹脂(DIC社製「HP6000L」、エポキシ当量213g/eq.)3部を用いた。また、樹脂ワニスに、活性エステル樹脂(DIC社製「HPC-8000L-65TM」、ジシクロペンタジエン型ジフェノール構造を含む活性エステル樹脂、不揮発成分65質量%のトルエン:MEKの1:1溶液、官能基当量281g/eq.)1.5部を追加した。さらに、フェノール系硬化剤(DIC社製「LA-3018-50P」、不揮発成分50%)の量を、4部から2部に変更した。また、65部の無機充填材2の代わりに、無機充填材4(平均粒径2.0μm、比表面積2.5m2/g、信越化学工業社製のシランカップリング剤「KBM-573」で表面処理したシリカ粒子)100部を用いた。さらに、高分子樹脂A(不揮発成分50%)の量を、20部から60部に変更した。
以上の事項以外は、実施例1と同じ方法によって、樹脂ワニス及び樹脂シートを製造した。 [Comparative Example 2]
Instead of 3 parts of the epoxy resin mixture (“ZX-1059” manufactured by Nippon Steel Chemical & Materials Co., Ltd.), 3 parts of a naphthylene ether type epoxy resin (“HP6000L” manufactured by DIC Corporation, epoxy equivalent: 213 g/eq.) was used. In addition, the resin varnish was added with an active ester resin ("HPC-8000L-65TM" manufactured by DIC Corporation, an active ester resin containing a dicyclopentadiene type diphenol structure, a 1:1 solution of toluene:MEK with a nonvolatile content of 65% by mass, a functional base equivalent of 281 g/eq.) 1.5 parts were added. Furthermore, the amount of phenol-based curing agent (“LA-3018-50P” manufactured by DIC, non-volatile component 50%) was changed from 4 parts to 2 parts. Further, instead of 65 parts of inorganic filler 2, inorganic filler 4 (average particle size 2.0 μm, specific surface area 2.5 m 2 /g, Shin-Etsu Chemical Co., Ltd. silane coupling agent “KBM-573” 100 parts of surface-treated silica particles) were used. Furthermore, the amount of polymer resin A (50% non-volatile content) was changed from 20 parts to 60 parts.
A resin varnish and a resin sheet were produced in the same manner as in Example 1 except for the above matters.
恒温槽付きプローブタックテスター(テスター産業社製「TE-6002」)にて、樹脂組成物層のタック力を測定した。具体的には、25℃恒温槽内に静置した樹脂シートの保護フィルムを剥がし、その樹脂組成物層に、SUS製5mmφ円柱状プローブを、コンタクト速度0.5cm/秒で接触させ、1000gf/cm2の荷重下で、1秒間保持した。その後、プローブを0.5cm/秒で引き離すときの剥離力を測定し、プローブタック(タック力)とした。測定は一つのサンプルにつき3回行い、各測定における平均値を求めた。プローブタック(タック力)の平均値が0.4N未満を「○」と判定し、0.4以上0.6N未満を「△」と判定し、0.6以上を「×」と判定した。 [Evaluation of tackiness of resin composition layer]
The tack force of the resin composition layer was measured using a probe tack tester with a constant temperature bath (“TE-6002” manufactured by Tester Sangyo Co., Ltd.). Specifically, the protective film of the resin sheet placed in a constant temperature bath at 25° C. was peeled off, and a SUS 5 mmφ cylindrical probe was brought into contact with the resin composition layer at a contact speed of 0.5 cm / sec, and 1000 gf / A load of cm 2 was held for 1 second. After that, the peel force when the probe was pulled apart at 0.5 cm/sec was measured and defined as probe tack (tack force). Each sample was measured three times, and an average value was obtained for each measurement. An average value of probe tack (tack force) of less than 0.4 N was judged as "good", an average value of 0.4 or more and less than 0.6 N was judged as "triangle", and an average value of 0.6 or more was judged as "poor".
樹脂シートの樹脂組成物層に含まれる樹脂組成物の溶融粘度を、動的粘弾性測定装置(ユー・ビー・エム社製「Rheosol-G3000」)を使用して測定した。この測定は、樹脂組成物層から採取した1gの試料について、直径18mmのパラレルプレートを使用して、行った。測定条件は、開始温度60℃から200℃まで、昇温速度5℃/分、測定温度間隔2.5℃、振動1Hz/degとした。得られた溶融粘度の測定値から、最低溶融粘度を求めた。最低溶融粘度が20000poise以下を「〇」と判定し、20000poiseより大きいと「×」と判定した。 [Measurement of Melt Viscosity of Resin Composition Layer]
The melt viscosity of the resin composition contained in the resin composition layer of the resin sheet was measured using a dynamic viscoelasticity measuring device ("Rheosol-G3000" manufactured by UBM). This measurement was performed on a 1 g sample taken from the resin composition layer using a parallel plate with a diameter of 18 mm. The measurement conditions were a starting temperature of 60° C. to 200° C., a temperature increase rate of 5° C./min, a measurement temperature interval of 2.5° C., and a vibration of 1 Hz/deg. The lowest melt viscosity was obtained from the measured values of the obtained melt viscosities. A minimum melt viscosity of 20,000 poise or less was evaluated as "◯", and a minimum melt viscosity of more than 20,000 poise was evaluated as "x".
離型処理が施された処理(離型面)と、離型処理が施されていない面(未処理面)とを有する離型PETフィルム(リンテック社製「501010」、厚さ38μm、240mm角)を用意した。この離型PETフィルムを、ガラス布基材エポキシ樹脂両面銅張積層板(松下電工社製「R5715ES」、厚さ0.7mm、255mm角)上に、離型PETフィルムの未処理面がガラス布基材エポキシ樹脂両面銅張積層板に接するように、設置した。離型PETフィルムの四辺をポリイミド接着テープ(幅10mm)で、ガラス布基材エポキシ樹脂両面銅張積層板に固定した。 [Measurement of elastic modulus of cured product]
A release PET film (“501010” manufactured by Lintec Co., Ltd., thickness 38 μm, 240 mm square ) was prepared. This release PET film is placed on a glass cloth-based epoxy resin double-sided copper-clad laminate (manufactured by Matsushita Electric Works, "R5715ES", thickness 0.7 mm, 255 mm square), and the untreated surface of the release PET film is a glass cloth. It was installed so as to be in contact with the base epoxy resin double-sided copper-clad laminate. The four sides of the release PET film were fixed to a double-sided copper-clad glass cloth-based epoxy resin laminate with a polyimide adhesive tape (width 10 mm).
次いで、支持体を剥離し、190℃で90分間の硬化条件で、樹脂組成物層を熱硬化させた。 The protective film was peeled off from each resin sheet (167 mm × 107 mm square) produced in Examples and Comparative Examples, and a batch-type vacuum pressure laminator (2-stage build-up laminator "CVP700" manufactured by Nikko Materials Co., Ltd.) was used. , was laminated in the center so that the resin composition layer was in contact with the release surface of the release PET film. Lamination was carried out by pressure bonding for 30 seconds at 100° C. and pressure of 0.74 MPa after reducing the pressure to 13 hPa or less for 30 seconds.
Then, the support was peeled off, and the resin composition layer was thermally cured under curing conditions of 190° C. for 90 minutes.
紫外近赤外分光光度計(島津製作所社製「UV3100PC」)を用い、前記の評価用硬化物(厚み50μm)を積分球の入口開口部に置いて分光透過率を測定し、測定波長550nm、700nm、800nm及び900nmの値を抽出した。測定条件は以下のとおりである。測定波長範囲:300nm~2600nm、サンプリングピッチ:1nm、露光時間:103秒(測定開始から終了までの時間)、積分球:あり、スリット幅:20nm。 [Measurement of light transmittance of cured product]
Using an ultraviolet and near-infrared spectrophotometer (manufactured by Shimadzu Corporation "UV3100PC"), the cured product for evaluation (50 μm thick) was placed at the entrance opening of an integrating sphere to measure the spectral transmittance. Values at 700 nm, 800 nm and 900 nm were extracted. The measurement conditions are as follows. Measurement wavelength range: 300 nm to 2600 nm, sampling pitch: 1 nm, exposure time: 103 seconds (time from start to end of measurement), integrating sphere: yes, slit width: 20 nm.
上述した実施例及び比較例で得た樹脂シートから保護フィルムを剥離し、バッチ式真空加圧ラミネーター(ニッコー・マテリアルズ社製2ステージビルドアップラミネーター「CVP700」)を用いて、樹脂組成物層がガラス布基材エポキシ樹脂両面銅張積層板(松下電工社製「R5715ES」、厚さ0.7mm、255mm角)に接するように配置し、ラミネートした。このラミネートは、30秒間減圧して気圧を13hPa以下とした後、温度100℃、圧力0.74MPaにて30秒間圧着することにより、実施した。次いで、ラミネートされた樹脂シートを、大気圧下、100℃、圧力0.5MPaにて60秒間、熱プレスして平滑化した。その後、支持体を剥離した。 [Evaluation of adhesion of cured product]
The protective film was peeled off from the resin sheets obtained in the above-described Examples and Comparative Examples, and a batch-type vacuum pressure laminator (2-stage build-up laminator "CVP700" manufactured by Nikko Materials Co., Ltd.) was used to remove the resin composition layer. It was arranged and laminated so as to be in contact with a glass cloth-based epoxy resin double-sided copper-clad laminate ("R5715ES" manufactured by Matsushita Electric Works, thickness 0.7 mm, 255 mm square). This lamination was carried out by pressure bonding for 30 seconds at a temperature of 100° C. and a pressure of 0.74 MPa after reducing the pressure to 13 hPa or less for 30 seconds. Then, the laminated resin sheet was hot-pressed for 60 seconds at 100° C. under atmospheric pressure and a pressure of 0.5 MPa for smoothing. After that, the support was peeled off.
評価基板Aのポリイミドフィルムに、幅10mm、長さ100mmの矩形部分を囲む切込みをいれた。この矩形部分の一端を剥がして、つかみ具(ティー・エス・イー社製、オートコム型試験機「AC-50C-SL」)で掴んだ。前記矩形部分の長さ35mmの範囲を垂直方向に引き剥がし、この引き剥がし時の荷重(kgf/cm)を、ピール強度として測定した。前記の引き剥がしは、室温(25℃)中にて、50mm/分の速度で行った。 Using the evaluation board A, the adhesion (peel strength) between the polyimide film and the solder resist layer was measured. The peel strength was measured according to JIS C6481. Specifically, the peel strength was measured by the following operation.
The polyimide film of the evaluation substrate A was cut to surround a rectangular portion having a width of 10 mm and a length of 100 mm. One end of this rectangular portion was peeled off and gripped with a gripper (Autocom type testing machine "AC-50C-SL" manufactured by TSE Co., Ltd.). A range of 35 mm in length of the rectangular portion was peeled off in the vertical direction, and the load (kgf/cm) at the time of this peeling was measured as the peel strength. The peeling was performed at room temperature (25° C.) at a speed of 50 mm/min.
「〇」:ピール強度が0.2kgf/cmを超える。
「×」:ピール強度が0.2kgf/cm未満。 The greater the measured peel strength, the more excellent the adhesion between the cured resin composition and the polyimide film. Therefore, the adhesion between the polyimide film and the cured product was evaluated according to the following criteria.
"Good": The peel strength exceeds 0.2 kgf/cm.
"X": Peel strength is less than 0.2 kgf/cm.
実施例及び比較例で調製した樹脂シートから保護フィルムを剥離し、その後、樹脂組成物層を、バッチ式真空加圧ラミネーター(ニッコー・マテリアルズ社製2ステージビルドアップラミネーター「CVP700」)を用いて、12インチシリコンウエハ(厚み775μm)上にラミネートし、厚さ50μmの樹脂組成物層を形成した。その後、170℃で240分加熱して、樹脂組成物層を熱硬化させた。さらに、支持体を剥離して、シリコンウエハと樹脂組成物の硬化物層とを含む試料基板を得た。シャドウモアレ測定装置(Akorometrix社製「ThermoireAXP」)を用いて、前記の試料基板の25℃での反り量を測定した。測定は、電子情報技術産業協会規格のJEITA EDX-7311-24に準拠して行った。具体的には、測定領域の基板面の全データの最小二乗法によって算出した仮想平面を基準面として、その基準面から垂直方向の最小値と最大値との差を反り量として求めた。 [Warpage measurement]
The protective film was peeled off from the resin sheets prepared in Examples and Comparative Examples, and then the resin composition layer was coated with a batch-type vacuum pressure laminator (2-stage build-up laminator "CVP700" manufactured by Nikko Materials Co., Ltd.). , and laminated on a 12-inch silicon wafer (thickness: 775 µm) to form a resin composition layer with a thickness of 50 µm. After that, the resin composition layer was thermally cured by heating at 170° C. for 240 minutes. Further, the support was peeled off to obtain a sample substrate including a silicon wafer and a cured product layer of the resin composition. Using a shadow moire measuring device (“Thermoire AXP” manufactured by Akorometrics), the amount of warpage of the sample substrate at 25° C. was measured. The measurement was performed in accordance with JEITA EDX-7311-24 of the Japan Electronics and Information Technology Industries Association standard. Specifically, a virtual plane calculated by the method of least squares of all data of the substrate surface in the measurement area was used as a reference plane, and the difference between the minimum value and the maximum value in the direction perpendicular to the reference plane was obtained as the amount of warpage.
上述した実施例及び比較例の結果を、下記の表に示す。下記の表において、各成分の量は、不揮発成分量を表す。また、下記の表において、略称の意味は、以下の通りである。
T900:樹脂組成物の硬化物の厚み50μm、測定波長900nmにおける光線透過率。
T550:樹脂組成物の硬化物の厚み50μm、測定波長550nmにおける光線透過率。
T700:樹脂組成物の硬化物の厚み50μm、測定波長700nmにおける光線透過率。
T800:樹脂組成物の硬化物の厚み50μm、測定波長800nmにおける光線透過率。
T(40μm/900nm):樹脂組成物の硬化物の厚み40μm、測定波長900nmにおける光線透過率。
T(100μm/900nm):樹脂組成物の硬化物の厚み100μm、測定波長900nmにおける光線透過率。
T(40μm/550nm):樹脂組成物の硬化物の厚み40μm、測定波長550nmにおける光線透過率。
T(100μm/550nm):樹脂組成物の硬化物の厚み100μm、測定波長550nmにおける光線透過率。 [result]
The results of the examples and comparative examples described above are shown in the table below. In the table below, the amount of each component represents the non-volatile content. In the table below, abbreviations have the following meanings.
T 900 : light transmittance at a thickness of 50 μm and a measurement wavelength of 900 nm for a cured resin composition.
T 550 : Light transmittance at a thickness of 50 μm and a measurement wavelength of 550 nm of a cured product of the resin composition.
T 700 : Light transmittance at a thickness of 50 μm and a measurement wavelength of 700 nm for a cured product of the resin composition.
T 800 : Light transmittance at a thickness of 50 μm and a measurement wavelength of 800 nm of a cured product of the resin composition.
T (40 μm/900 nm): Light transmittance at a thickness of 40 μm and a measurement wavelength of 900 nm for a cured product of the resin composition.
T (100 μm/900 nm): light transmittance at a measurement wavelength of 900 nm at a thickness of 100 μm of a cured resin composition.
T (40 μm/550 nm): Light transmittance at a thickness of 40 μm and a measurement wavelength of 550 nm for a cured resin composition.
T (100 μm/550 nm): Light transmittance at a measurement wavelength of 550 nm at a thickness of 100 μm of a cured resin composition.
110 半導体チップ
120 封止層
130 再配線形成層
140 再配線層
150 ソルダーレジスト層
160 バンプ REFERENCE SIGNS
Claims (16)
- 樹脂組成物を含む樹脂組成物層を備える、ソルダーレジスト層形成用の樹脂シートであって、
樹脂組成物が、(A)熱硬化性樹脂と、(B)無機充填材と、を含み、
(B)無機充填材の比表面積が、3.0m2/g以上であり、
樹脂組成物層の厚みが、20μm以上、100μm以下である、樹脂シート。 A resin sheet for forming a solder resist layer, comprising a resin composition layer containing a resin composition,
The resin composition contains (A) a thermosetting resin and (B) an inorganic filler,
(B) the inorganic filler has a specific surface area of 3.0 m 2 /g or more;
A resin sheet, wherein the resin composition layer has a thickness of 20 μm or more and 100 μm or less. - (B)無機充填材の平均粒径が、1.5μm以下である、請求項1に記載の樹脂シート。 (B) The resin sheet according to claim 1, wherein the inorganic filler has an average particle size of 1.5 µm or less.
- 樹脂組成物の不揮発成分100質量%に対して、(B)無機充填材の量が、40質量%以上95質量%以下である、請求項1に記載の樹脂シート。 The resin sheet according to claim 1, wherein the amount of (B) the inorganic filler is 40% by mass or more and 95% by mass or less with respect to 100% by mass of the non-volatile components of the resin composition.
- 樹脂組成物層の厚みが、35μm以上、80μm以下である、請求項1に記載の樹脂シート。 The resin sheet according to claim 1, wherein the resin composition layer has a thickness of 35 µm or more and 80 µm or less.
- (A)熱硬化性樹脂が、(A-1)エポキシ樹脂を含む、請求項1に記載の樹脂シート。 The resin sheet according to claim 1, wherein (A) the thermosetting resin contains (A-1) an epoxy resin.
- (A-1)エポキシ樹脂が、ナフタレン環を含有するエポキシ樹脂を含む、請求項5に記載の樹脂シート。 (A-1) The resin sheet according to claim 5, wherein the epoxy resin contains an epoxy resin containing a naphthalene ring.
- (A)熱硬化性樹脂が、(A-2)フェノール樹脂を含む、請求項1に記載の樹脂シート。 The resin sheet according to claim 1, wherein (A) the thermosetting resin contains (A-2) a phenolic resin.
- (A)熱硬化性樹脂が、(A-3)活性エステル樹脂を含む、請求項1に記載の樹脂シート。 The resin sheet according to claim 1, wherein (A) the thermosetting resin contains (A-3) an active ester resin.
- (A)熱硬化性樹脂が、(A-4)マレイミド樹脂を含む、請求項1に記載の樹脂シート。 The resin sheet according to claim 1, wherein (A) the thermosetting resin contains (A-4) a maleimide resin.
- 樹脂組成物が、更に(C)エラストマーを含む、請求項1に記載の樹脂シート。 The resin sheet according to claim 1, wherein the resin composition further contains (C) an elastomer.
- 樹脂組成物が、更に(D)有機着色剤を含む、請求項1に記載の樹脂シート。 The resin sheet according to claim 1, wherein the resin composition further contains (D) an organic colorant.
- 前記樹脂組成物の硬化物の、厚み50μm、測定波長900nmにおける光線透過率が、70%以上である、請求項1に記載の樹脂シート。 The resin sheet according to claim 1, wherein the cured product of the resin composition has a thickness of 50 µm and a light transmittance of 70% or more at a measurement wavelength of 900 nm.
- 請求項1~12のいずれか1項に記載の樹脂シートの樹脂組成物層の硬化物により形成されたソルダーレジスト層を備える、プリント配線板。 A printed wiring board comprising a solder resist layer formed from a cured product of the resin composition layer of the resin sheet according to any one of claims 1 to 12.
- 請求項1~12のいずれか1項に記載の樹脂シートの樹脂組成物層の硬化物により形成されたソルダーレジスト層を備える、半導体チップパッケージ。 A semiconductor chip package comprising a solder resist layer formed from a cured product of the resin composition layer of the resin sheet according to any one of claims 1 to 12.
- 請求項13に記載のプリント配線板を備える、半導体装置。 A semiconductor device comprising the printed wiring board according to claim 13.
- 請求項14に記載の半導体チップパッケージを備える、半導体装置。 A semiconductor device comprising the semiconductor chip package according to claim 14.
Priority Applications (2)
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JP2023548401A JPWO2023042669A1 (en) | 2021-09-15 | 2022-09-01 | |
CN202280061692.3A CN117981477A (en) | 2021-09-15 | 2022-09-01 | Resin sheet, printed wiring board, semiconductor chip package, and semiconductor device |
Applications Claiming Priority (2)
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JP2021-150486 | 2021-09-15 | ||
JP2021150486 | 2021-09-15 |
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WO2023042669A1 true WO2023042669A1 (en) | 2023-03-23 |
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PCT/JP2022/032918 WO2023042669A1 (en) | 2021-09-15 | 2022-09-01 | Resin sheet, printed circuit board, semiconductor chip package, and semiconductor device |
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JP (1) | JPWO2023042669A1 (en) |
CN (1) | CN117981477A (en) |
TW (1) | TW202327890A (en) |
WO (1) | WO2023042669A1 (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017170643A1 (en) * | 2016-03-31 | 2017-10-05 | 住友ベークライト株式会社 | Thermosetting resin composition, resin film with carrier, pre-preg, metal-clad laminate sheet, resin substrate, printed wiring substrate and semiconductor device |
WO2018016534A1 (en) * | 2016-07-20 | 2018-01-25 | 日立化成株式会社 | Composite film for electronic devices using high frequency band signals, printed wiring board and manufacturing method therefor |
JP2018024774A (en) * | 2016-08-10 | 2018-02-15 | 味の素株式会社 | Resin composition |
JP2018165796A (en) * | 2017-03-28 | 2018-10-25 | 味の素株式会社 | Photosensitive resin composition |
JP2020119964A (en) * | 2019-01-22 | 2020-08-06 | 東洋インキScホールディングス株式会社 | Electromagnetic wave shield sheet-attached printed wiring board |
-
2022
- 2022-09-01 JP JP2023548401A patent/JPWO2023042669A1/ja active Pending
- 2022-09-01 CN CN202280061692.3A patent/CN117981477A/en active Pending
- 2022-09-01 WO PCT/JP2022/032918 patent/WO2023042669A1/en active Application Filing
- 2022-09-08 TW TW111134029A patent/TW202327890A/en unknown
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2017170643A1 (en) * | 2016-03-31 | 2017-10-05 | 住友ベークライト株式会社 | Thermosetting resin composition, resin film with carrier, pre-preg, metal-clad laminate sheet, resin substrate, printed wiring substrate and semiconductor device |
WO2018016534A1 (en) * | 2016-07-20 | 2018-01-25 | 日立化成株式会社 | Composite film for electronic devices using high frequency band signals, printed wiring board and manufacturing method therefor |
JP2018024774A (en) * | 2016-08-10 | 2018-02-15 | 味の素株式会社 | Resin composition |
JP2018165796A (en) * | 2017-03-28 | 2018-10-25 | 味の素株式会社 | Photosensitive resin composition |
JP2020119964A (en) * | 2019-01-22 | 2020-08-06 | 東洋インキScホールディングス株式会社 | Electromagnetic wave shield sheet-attached printed wiring board |
Also Published As
Publication number | Publication date |
---|---|
TW202327890A (en) | 2023-07-16 |
JPWO2023042669A1 (en) | 2023-03-23 |
CN117981477A (en) | 2024-05-03 |
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