TW201831058A - Package for mounting electrical element, array package and electrical device - Google Patents

Package for mounting electrical element, array package and electrical device Download PDF

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TW201831058A
TW201831058A TW106138728A TW106138728A TW201831058A TW 201831058 A TW201831058 A TW 201831058A TW 106138728 A TW106138728 A TW 106138728A TW 106138728 A TW106138728 A TW 106138728A TW 201831058 A TW201831058 A TW 201831058A
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Taiwan
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package
mounting
light
substrate
pedestal
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TW106138728A
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Chinese (zh)
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TWI669029B (en
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山元泉太郎
古久保洋二
岡本征憲
東登志文
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日商京瓷股份有限公司
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Priority claimed from PCT/JP2017/028988 external-priority patent/WO2018030486A1/en
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Abstract

This package for mounting an electrical element is provided with: a planar substrate (10); and at least one mount (11) that projects from a front surface (10a) of the substrate (10) and has a mounting surface (11a) on which an electrical element is mounted. The substrate (10) and the mount (11) are integrally formed from a ceramic. This package for mounting an electrical element is provided with: a terminal (12a) for elements, which is provided on the mounting surface (11a) of the mount (11); a lateral conductor (13) which is provided on a lateral surface (11b) of the mount (11) and extends in the thickness direction of the mount (11); and a substrate-side via conductor (15a) which is provided within the substrate (10) and extends in the thickness direction of the substrate (10). The terminal (12a) for elements, the lateral conductor (13) and the substrate-side via conductor (15a) are connected to each other.

Description

電氣元件搭載用封裝體、陣列型封裝體及電氣裝置  Package for mounting an electric component, array package, and electrical device  

所揭示的實施形態係有關於電氣元件搭載用封裝體、陣列型封裝體及電氣裝置。 The disclosed embodiments relate to an electrical component mounting package, an array package, and an electric device.

以往,作為用以搭載電氣元件的電氣元件搭載用封裝體,已知有一種封裝體,其係具備將熱放出外部的金屬基底、和以黏著劑等的接合材固定於金屬基底上的陶瓷製副載具(sub mount),且在副載具上搭載有電氣元件(例如,參照專利文獻1)。 Conventionally, as a package for mounting an electric component for mounting an electric component, there is known a package including a metal base that discharges heat to the outside and a ceramic material that is fixed to the metal base with a bonding material such as an adhesive. The sub-mount is mounted on the sub-mount and the electric component is mounted on the sub-carrier (for example, refer to Patent Document 1).

先前技術文獻Prior technical literature 專利文獻Patent literature

專利文獻1 日本特開2014-116514號公報 Patent Document 1 Japanese Patent Laid-Open Publication No. 2014-116514

實施形態的一態樣之電氣元件搭載用封裝體係具備:平板狀的基板;和從前述基板的表面突出,且具有供搭載電氣元件的搭載面之1個以上的基座,前述基板與前述基座係以陶瓷一體地形成。 The package system for mounting an electric component according to the embodiment includes a flat plate-shaped substrate, and one or more pedestals protruding from the surface of the substrate and having a mounting surface on which the electric component is mounted, the substrate and the base The seat is integrally formed of ceramic.

又,實施形態的一態樣之陣列型封裝體,係連結有複數個上述的電氣元件搭載用封裝體。 Further, in the array type package of one embodiment of the embodiment, a plurality of the above-described packages for mounting the electric component are connected.

又,實施形態的一態樣之電氣裝置,係具備:上述記載的電氣元件搭載用封裝體;和電氣元件,搭載於前述電氣元件搭載用封裝體的前述搭載面。 Furthermore, the electric device according to the embodiment of the present invention includes the electrical component mounting package described above, and the electrical component mounted on the mounting surface of the electrical component mounting package.

根據實施形態的一態樣,可提供散熱性高的電氣元件搭載用封裝體、陣列型封裝體及電氣裝置。 According to an aspect of the embodiment, it is possible to provide an electrical component mounting package, an array package, and an electric device having high heat dissipation properties.

A1~A17‧‧‧發光元件搭載用封裝體 A1~A17‧‧‧Light-emitting device mounting package

C1‧‧‧陣列型封裝體 C1‧‧‧Array type package

10‧‧‧基板 10‧‧‧Substrate

10a‧‧‧表面 10a‧‧‧ surface

10b‧‧‧背面 10b‧‧‧back

10c‧‧‧溝 10c‧‧‧ditch

10d‧‧‧端面 10d‧‧‧ end face

10e‧‧‧側面 10e‧‧‧ side

10f、10g‧‧‧凹部 10f, 10g‧‧‧ recess

11‧‧‧基座 11‧‧‧Base

11a‧‧‧搭載面 11a‧‧‧Jacketing surface

11b‧‧‧側面 11b‧‧‧ side

11A‧‧‧第1基座 11A‧‧‧1st base

11B‧‧‧第2基座 11B‧‧‧2nd base

11C‧‧‧混合基座 11C‧‧‧Mixed base

11C1‧‧‧紅色用混合基座 11C1‧‧‧Red hybrid base

11C2‧‧‧綠色用混合基座 11C2‧‧‧Green hybrid base

11C3‧‧‧藍色用混合基座 11C3‧‧‧Blue hybrid base

12a、12b‧‧‧元件用端子 12a, 12b‧‧‧ component terminals

13‧‧‧側面導體 13‧‧‧Side conductor

14‧‧‧平面導體 14‧‧‧ planar conductor

15a、15b‧‧‧基板側通路導體 15a, 15b‧‧‧ substrate side via conductor

16a、16b‧‧‧電源用端子 16a, 16b‧‧‧Power terminals

16c、16d‧‧‧邊緣 16c, 16d‧‧‧ edge

17a、17b‧‧‧配線導體 17a, 17b‧‧‧ wiring conductor

18a、18b‧‧‧端子側通路導體 18a, 18b‧‧‧terminal side via conductor

19‧‧‧基座側通路導體 19‧‧‧Base side via conductor

20‧‧‧密封用金屬膜 20‧‧‧Metal film for sealing

21‧‧‧金屬膜 21‧‧‧Metal film

30‧‧‧發光元件 30‧‧‧Lighting elements

30a‧‧‧放射面 30a‧‧‧radiation

31‧‧‧雷射二極體 31‧‧‧Laser diode

31R‧‧‧紅色雷射二極體 31R‧‧‧Red Laser Diode

31G‧‧‧綠色雷射二極體 31G‧‧‧Green Laser Diode

31B‧‧‧藍色雷射二極體 31B‧‧‧Blue Laser Diode

32、32R、32G、32B‧‧‧光二極體 32, 32R, 32G, 32B‧‧‧ light diode

40‧‧‧蓋罩 40‧‧‧ Cover

41‧‧‧橫窗 41‧‧‧ horizontal window

圖1A係第1實施形態之電氣元件搭載用封裝體的立體圖。 Fig. 1A is a perspective view of a package for mounting an electric component according to the first embodiment.

圖1B係圖1A所示之A-A線之箭頭方向所見的剖面圖。 Fig. 1B is a cross-sectional view taken along the line A-A of Fig. 1A.

圖1C係圖1A所示之B-B線之箭頭方向所見的剖面圖。 Fig. 1C is a cross-sectional view taken along the line B-B of Fig. 1A.

圖2A係第2實施形態之電氣元件搭載用封裝體的立體圖。 2A is a perspective view of a package for mounting an electric component according to a second embodiment.

圖2B係圖2A所示之C-C線之箭頭方向所見的剖面圖。 Fig. 2B is a cross-sectional view taken along the line C-C of Fig. 2A.

圖2C係圖2A所示之D-D線之箭頭方向所見的剖面圖。 Fig. 2C is a cross-sectional view taken along the line D-D of Fig. 2A.

圖3A係實施形態的變形例1之電氣元件搭載用封裝體的剖面圖。 3A is a cross-sectional view of a package for mounting an electric component according to a first modification of the embodiment.

圖3B係實施形態的變形例2之電氣元件搭載用封裝體的剖面圖。 Fig. 3B is a cross-sectional view showing a package for mounting an electric component according to a second modification of the embodiment.

圖3C係實施形態的變形例3之電氣元件搭載用封裝體的剖面圖。 3C is a cross-sectional view of a package for mounting an electric component according to a third modification of the embodiment.

圖3D係實施形態的變形例4之電氣元件搭載用封裝體的剖面圖。 3D is a cross-sectional view of a package for mounting an electric component according to a fourth modification of the embodiment.

圖4A係實施形態的變形例5之電氣元件搭載用封裝體的立體圖。 Fig. 4A is a perspective view of a package for mounting an electric component according to a fifth modification of the embodiment.

圖4B係實施形態的變形例5之電氣元件搭載用封裝體的放大剖面圖。 Fig. 4B is an enlarged cross-sectional view showing a package for mounting an electric component according to a fifth modification of the embodiment.

圖4C係電源用端子的邊緣未與端面的邊緣對齊的連接部分之放大剖面圖。 Fig. 4C is an enlarged cross-sectional view showing a connecting portion where the edge of the power supply terminal is not aligned with the edge of the end face.

圖4D係實施形態的變形例6之電氣元件搭載用封裝體的立體圖。 4D is a perspective view of a package for mounting an electric component according to a sixth modification of the embodiment.

圖5A係實施形態的變形例7之電氣元件搭載用封裝體的立體圖。 Fig. 5A is a perspective view of a package for mounting an electric component according to a seventh modification of the embodiment.

圖5B係實施形態的變形例7之電氣元件搭載用封裝體的放大剖面圖。 Fig. 5B is an enlarged cross-sectional view showing a package for mounting an electric component according to a seventh modification of the embodiment.

圖5C係實施形態的變形例8之電氣元件搭載用封裝體的立體圖。 Fig. 5C is a perspective view of a package for mounting an electric component according to a eighth modification of the embodiment.

圖5D係實施形態的變形例9之電氣元件搭載用封裝體的立體圖。 Fig. 5D is a perspective view of a package for mounting an electric component according to a ninth modification of the embodiment.

圖5E係實施形態的變形例10之電氣元件搭載用封裝體的立體圖。 Fig. 5E is a perspective view of a package for mounting an electric component according to a tenth modification of the embodiment.

圖5F係實施形態的變形例11之電氣元件搭載用封裝體的立體圖。 Fig. 5F is a perspective view of a package for mounting an electric component according to a modification 11 of the embodiment.

圖5G係實施形態的變形例12之電氣元件搭載用封裝體的立體圖。 Fig. 5G is a perspective view of a package for mounting an electric component according to a twelfth embodiment of the embodiment.

圖6A係實施形態的變形例13之電氣元件搭載用封裝體的立體圖。 Fig. 6A is a perspective view of a package for mounting an electric component according to a modification 13 of the embodiment.

圖6B係實施形態的變形例14之電氣元件搭載用封裝體的立體圖。 Fig. 6B is a perspective view of a package for mounting an electric component according to a modification 14 of the embodiment.

圖6C係實施形態的變形例14之電氣元件搭載用封裝體的側視圖。 Fig. 6C is a side view of the package for mounting an electric component according to a fourteenth embodiment of the embodiment.

圖6D係實施形態的變形例15之電氣元件搭載用封裝體的放大俯視圖。 Fig. 6D is an enlarged plan view showing a package for mounting an electric component according to a fifteenth modification of the embodiment.

圖7A係實施形態的變形例16之基座的立體圖。 Fig. 7A is a perspective view of a susceptor according to a modification 16 of the embodiment.

圖7B係實施形態的變形例17之基座的立體圖。 Fig. 7B is a perspective view of a susceptor according to a seventeenth modification of the embodiment.

圖7C係實施形態的變形例17之基座的側視圖。 Fig. 7C is a side view of the susceptor according to a seventeenth modification of the embodiment.

圖7D係表示實施形態的陣列型封裝體之俯視圖。 Fig. 7D is a plan view showing the array type package of the embodiment.

圖8係表示第1實施形態的電氣元件搭載用封裝體之一製造步驟的俯視圖。 FIG. 8 is a plan view showing a manufacturing step of one of the packages for mounting an electric component according to the first embodiment.

圖9係表示第1實施形態的電氣元件搭載用封裝體之另一製造步驟的剖面圖。 FIG. 9 is a cross-sectional view showing another manufacturing step of the package for mounting an electric component according to the first embodiment.

圖10係表示第2實施形態的電氣元件搭載用封裝體之一製造步驟的俯視圖。 FIG. 10 is a plan view showing a manufacturing step of one of the packages for mounting an electric component according to the second embodiment.

圖11係表示第2實施形態的電氣元件搭載用封裝體之另一製造步驟的俯視圖。 FIG. 11 is a plan view showing another manufacturing procedure of the package for mounting an electric component according to the second embodiment.

圖12係表示第2實施形態的電氣元件搭載用封裝體之另一製造步驟的剖面圖。 FIG. 12 is a cross-sectional view showing another manufacturing step of the package for mounting an electric component according to the second embodiment.

圖13係表示實施形態的變形例1之電氣元件搭載用封裝體的一製造步驟之剖面圖。 FIG. 13 is a cross-sectional view showing a manufacturing step of the package for mounting an electric component according to the first modification of the embodiment.

圖14係表示實施形態的變形例3之電氣元件搭載用封裝體的一製造步驟之剖面圖。 FIG. 14 is a cross-sectional view showing a manufacturing step of the package for mounting an electric component according to a third modification of the embodiment.

用以實施發明的形態Form for implementing the invention

以往的電氣元件搭載用封裝體中,產生自電氣元件熱放出外部的散熱性很低。這是因為副載具與接合材的界面之熱阻、以及接合材與金屬基底的界面的熱阻都很大,熱沒有以良好效率從副載具傳送到金屬基底的緣故。 In the conventional package for mounting an electric component, heat dissipation from the outside of the electric component is extremely low. This is because the thermal resistance of the interface between the sub-carrier and the bonding material, and the thermal resistance of the interface between the bonding material and the metal substrate are large, and heat is not transferred from the sub-carrier to the metal substrate with good efficiency.

實施形態的一態樣係有鑑於上述間題而研創者,目的在於提供一種散熱性高的電氣元件搭載用封裝體、陣列型封裝體及電氣裝置。 In view of the above-mentioned problems, the inventors of the present invention have an object of providing an electric component mounting package, an array type package, and an electric device having high heat dissipation properties.

以下,參照附圖,針對本發明所揭示之電氣元件搭載用封裝體、陣列型封裝體及電氣裝置的實施形態進行說明。此外,以下,作為電氣元件搭載用封裝體、陣列型封裝體及電氣裝置的例子,雖顯示將發光元件適用在電氣元件的形態(以下,表記為發光元件搭載用封裝體、發光裝置。),但本發明並不限定於發光元件,可適用於具有發熱性的電氣元件全體乃無庸贅述。 Hereinafter, embodiments of an electrical component mounting package, an array package, and an electric device disclosed in the present invention will be described with reference to the accompanying drawings. In addition, as an example of the electric component mounting package, the array type package, and the electric device, the light-emitting element is applied to an electric component (hereinafter, referred to as a light-emitting element mounting package and a light-emitting device). However, the present invention is not limited to the light-emitting element, and can be applied to all of the electric elements having heat generation, and needless to say.

在此,以具有發熱性的電氣元件而言,可列舉:大型積體電路(LSI:Large Scale Integrated circuit)、電荷耦合元件(CCD:Charge Coupled Device)、雷射二極體(Laser Diode)及發光二極體(LED:Light Emitting Diode)等。以下所示各實施形態尤其作為雷射二極體用是有用的。 Here, examples of the electric elements having heat generation include a large scale integrated circuit (LSI: Large Scale Integrated Circuit), a charge coupled device (CCD: Charge Coupled Device), and a laser diode (Laser Diode). Light Emitting Diode (LED: Light Emitting Diode). Each of the embodiments shown below is particularly useful as a laser diode.

<第1實施形態>  <First embodiment>  

首先,使用圖1A及圖1B,說明關於第1實施形態之發光元件搭載用封裝體A1的概要。 First, the outline of the light-emitting element mounting package A1 of the first embodiment will be described with reference to FIG. 1A and FIG.

如圖1A等所示,第1實施形態的發光元件搭載用封裝體A1具備:平板狀的基板10;以及從基板10的表面10a朝上方突出的基座11。又,在基座11的上面設置搭載面11a,在此搭載面11a搭載發光元件30。 As shown in FIG. 1A and the like, the light-emitting element mounting package A1 of the first embodiment includes a flat substrate 10 and a susceptor 11 projecting upward from the front surface 10a of the substrate 10. Further, a mounting surface 11a is provided on the upper surface of the susceptor 11, and the light-emitting element 30 is mounted on the mounting surface 11a.

在此,實施形態的發光元件搭載用封裝體A1中,基板10和基座11係以陶瓷形成一體。亦即,在發光元件搭載用封裝體A1中,在供發光元件30搭載的基座11與具有將熱放出外部之功能的基板10之間,未設有由不同種材料彼此構成且會產生大的熱阻之界面。 In the light-emitting element mounting package A1 of the embodiment, the substrate 10 and the susceptor 11 are integrally formed of ceramic. In the light-emitting element mounting package A1, the susceptor 11 on which the light-emitting element 30 is mounted and the substrate 10 having the function of releasing heat to the outside are not provided with different materials and are large. The interface of the thermal resistance.

藉此,由於可將基板10與基座11之間的熱阻減小,可將熱有效率地從基座11傳送到基板10。因此,能夠實現散熱性高的發光元件搭載用封裝體A1。 Thereby, heat can be efficiently transferred from the susceptor 11 to the substrate 10 since the thermal resistance between the substrate 10 and the susceptor 11 can be reduced. Therefore, it is possible to realize the light-emitting element mounting package A1 having high heat dissipation properties.

再者,發光元件搭載用封裝體A1不需要將基板10與基座11之間接合的步驟,而且也不需要黏著劑等的接合材。因此,可實現製造成本低的發光元件搭載用封裝體A1。 In addition, the light-emitting element mounting package A1 does not require a step of bonding the substrate 10 and the susceptor 11, and a bonding material such as an adhesive is not required. Therefore, the light-emitting element mounting package A1 having a low manufacturing cost can be realized.

此處,如圖1B所示,在發光元件搭載用封裝體A1中,可在基座11的側面11b設置側面導體13,在基板10的內部設置基板側通路導體15a。而且,可將此側面導體13和基板側通路導體15a接線連接於發光元件搭載用封裝體A1的厚度方向。 Here, as shown in FIG. 1B, in the light-emitting element mounting package A1, the side surface conductor 13 can be provided on the side surface 11b of the susceptor 11, and the substrate-side via conductor 15a can be provided inside the substrate 10. Further, the side conductor 13 and the substrate-side via conductor 15a can be connected to the thickness direction of the light-emitting element mounting package A1.

藉此,可使搭載於搭載面11a的發光元件30所產生的熱,經由延伸於厚度方向的側面導體13和基板側通路導體15a,以最短距離散逸到表面積大且散熱性高之基板10的背面10b。因此,可使發光元件搭載用封裝體A1的散熱性提升。 As a result, the heat generated by the light-emitting element 30 mounted on the mounting surface 11a can be dissipated to the substrate 10 having a large surface area and high heat dissipation through the side surface conductor 13 extending in the thickness direction and the substrate-side via conductor 15a at the shortest distance. Back 10b. Therefore, the heat dissipation property of the package for mounting the light-emitting element A1 can be improved.

於此情況,側面導體13的面積只要相對於設有此側面導體13之基座11的一個側面11b的面積為10%以上、尤其為50%以上即可。再者,側面導體13的面積越接近於側面11b的面積越好,亦可與側面11b的面積相等。 In this case, the area of the side conductor 13 may be 10% or more, particularly 50% or more, with respect to the area of one side surface 11b of the susceptor 11 on which the side conductor 13 is provided. Further, the area of the side surface conductor 13 is preferably as close as possible to the area of the side surface 11b, and may be equal to the area of the side surface 11b.

此外,如圖1B所示,側面導體13與基板側通路導體15a之間係使用平面導體14連接著,惟亦可不使用平面導體14,而將側面導體13與基板側通路導體15a直接連接。 Further, as shown in FIG. 1B, the side conductor 13 and the substrate-side via conductor 15a are connected by using the planar conductor 14, but the side conductor 13 and the substrate-side via conductor 15a may be directly connected without using the planar conductor 14.

接著,參照圖1A~圖1C,說明關於發光元件搭載用封裝體A1之更詳細的構成。 Next, a more detailed configuration of the light-emitting element mounting package A1 will be described with reference to FIGS. 1A to 1C.

發光元件搭載用封裝體A1係藉由陶瓷形成。作為此陶瓷,係適用例如:氧化鋁、氧化矽、富鋁紅柱石、堇青石(cordierite)、鎂橄欖石(forsterite)、氮化鋁、氮化矽、碳化矽或玻璃陶瓷等。又,由熱傳導率高且熱膨脹率接近發光元件30這點來看,發光元件搭載用封裝體A1係以含有氮化鋁(AlN)作為主成分較佳。 The package A1 for mounting the light-emitting element is formed of ceramic. As the ceramic, for example, alumina, cerium oxide, mullite, cordierite, forsterite, aluminum nitride, tantalum nitride, tantalum carbide or glass ceramics can be used. In addition, it is preferable that the light-emitting element mounting package A1 contains aluminum nitride (AlN) as a main component in view of the fact that the thermal conductivity is high and the thermal expansion coefficient is close to the light-emitting element 30.

此處,所謂「含有氮化鋁作為主成分」係指,發光元件搭載用封裝體A1含有80質量%以上的氮化鋁。當發光元件搭載用封裝體A1所含的氮化鋁小於 80質量%時,發光元件搭載用封裝體A1的熱傳導率會降低,有可能會對散熱性產生妨礙。 Here, the term "containing aluminum nitride as a main component" means that the light-emitting element mounting package A1 contains 80% by mass or more of aluminum nitride. When the aluminum nitride contained in the package for mounting the light-emitting element A1 is less than 80% by mass, the thermal conductivity of the package for mounting the light-emitting element A1 is lowered, which may hinder the heat dissipation.

再者,發光元件搭載用封裝體A1係以含有90質量%以上的氮化鋁較佳。藉由將氮化鋁的含量設為90質量%以上,可將發光元件搭載用封裝體A1的熱傳導率設為150W/mK以上,所以可實現散熱性優異的發光元件搭載用封裝體A1。 In addition, it is preferable that the light-emitting element mounting package A1 contains 90% by mass or more of aluminum nitride. By setting the content of the aluminum nitride to 90% by mass or more, the thermal conductivity of the light-emitting element mounting package A1 can be made 150 W/mK or more. Therefore, the light-emitting element mounting package A1 having excellent heat dissipation properties can be realized.

發光元件搭載用封裝體A1係如上述具備基板10和基座11,在基座11的搭載面11a設有元件用端子12a。且,如圖1B所示,元件用端子12a係經由上述的側面導體13、和設置於基板10的表面10a之平面導體14、和上述的基板側通路導體15a,而與設於背面10b且連接於外部電源(未圖示)之電源用端子16a電氣連接著。 The light-emitting element mounting package A1 includes the substrate 10 and the susceptor 11 as described above, and the element terminal 12a is provided on the mounting surface 11a of the susceptor 11. As shown in FIG. 1B, the element terminal 12a is connected to the back surface 10b via the above-described side surface conductor 13 and the planar conductor 14 provided on the surface 10a of the substrate 10 and the above-described substrate-side via conductor 15a. The power supply terminal 16a of the external power source (not shown) is electrically connected.

再者,如圖1A所示,在基板10的表面10a,與基座11鄰接而設置有其他的元件用端子12b。且,如圖1C所示,元件用端子12b亦與元件用端子12a同樣,經由延伸於基板10的厚度方向之別的基板側通路導體15b,而與設於背面10b且連接於外部電源之別的電源用端子16b電性連接著, 在此,元件用端子12a、12b只要以金屬粉末燒結的金屬化膜形成即可。由於能使金屬化膜以高的強度接著於構成基板10和基座11的陶瓷表面,所以能夠實現可靠性高的發光元件搭載用封裝體A1。 Further, as shown in FIG. 1A, on the surface 10a of the substrate 10, another element terminal 12b is provided adjacent to the susceptor 11. Further, as shown in FIG. 1C, the element terminal 12b is also connected to the other side of the substrate 10 via the substrate-side via conductor 15b extending in the thickness direction of the substrate 10, and connected to the external power supply. The power supply terminal 16b is electrically connected. Here, the element terminals 12a and 12b may be formed of a metallized film sintered with metal powder. Since the metallized film can be adhered to the ceramic surface constituting the substrate 10 and the susceptor 11 with high strength, the highly reliable light-emitting element mounting package A1 can be realized.

又,亦可在此金屬化膜的表面形成Ni等的鍍敷膜。再者,亦可在此鍍敷膜的表面,設置黏著劑或Au-Sn鍍敷膜。 Further, a plating film of Ni or the like may be formed on the surface of the metallized film. Further, an adhesive or an Au-Sn plating film may be provided on the surface of the plating film.

如圖1A所示,在基板10的表面10a,以圍繞基座11及元件用端子12b的方式設置有密封用金屬膜20。當以覆蓋基板10的表面10a的方式設置蓋罩(cap)40時,密封用金屬膜20即為供接合蓋罩40之部位。 As shown in FIG. 1A, a metal film for sealing 20 is provided on the surface 10a of the substrate 10 so as to surround the susceptor 11 and the terminal 12b for the element. When the cap 40 is provided so as to cover the surface 10a of the substrate 10, the metal film for sealing 20 is a portion to which the cover 40 is joined.

於截至目前所說明的發光元件搭載用封裝體A1上,搭載圖1A所示之發光元件30和蓋罩40,而構成發光裝置。 The light-emitting element 30 and the cover 40 shown in FIG. 1A are mounted on the light-emitting element mounting package A1 described so far to constitute a light-emitting device.

發光元件30係可使用例如半導體雷射(亦稱為雷射二極體)等。發光元件30係以設置於一端面的放射面30a朝向發光元件搭載用封裝體A1的預定方向之方式配置。 As the light-emitting element 30, for example, a semiconductor laser (also referred to as a laser diode) or the like can be used. The light-emitting element 30 is disposed such that the radiation surface 30a provided on one end surface faces the predetermined direction of the light-emitting element mounting package A1.

發光元件30係使用黏著劑等的導電性接合材接合於基座11的搭載面11a。此時,藉由此導電性接合材,可使設置於發光元件30下面的第1電極(未圖示)、與設置於搭載面11a的元件用端子12a電氣連接。 The light-emitting element 30 is bonded to the mounting surface 11a of the susceptor 11 by using a conductive bonding material such as an adhesive. At this time, the first electrode (not shown) provided on the lower surface of the light-emitting element 30 can be electrically connected to the element terminal 12a provided on the mounting surface 11a by the conductive bonding material.

再者,設置於發光元件30上面的第2電極(未圖示)與鄰接於基座11的元件用端子12b,係使用搭接引線(bonding wire)(未圖示)等電氣連接。 Further, the second electrode (not shown) provided on the upper surface of the light-emitting element 30 and the element terminal 12b adjacent to the susceptor 11 are electrically connected by a bonding wire (not shown) or the like.

蓋罩40係用以對被發光元件30等的密封用金屬膜20包圍的區域進行氣密密封的構件。蓋罩40係可由金屬材料、陶瓷等構成,例如由耐熱性及散熱性高來看,只要以鐵鎳鉻(Kovar)(Fe-Ni-Co合金)構成即可。 The cover 40 is a member for hermetically sealing a region surrounded by the sealing metal film 20 such as the light-emitting element 30. The cover 40 may be made of a metal material, ceramics, or the like, and may be made of, for example, Kovar (Fe-Ni-Co alloy) in view of high heat resistance and heat dissipation.

在蓋罩40中,於側面設有橫窗41,於橫窗41嵌入有透明的玻璃。蓋罩40係以橫窗41朝向與發光元件30的放射面30a相同方向的方式配置。且,從放射面30a放射出的光係通過橫窗41放射到外部。 In the cover 40, a lateral window 41 is provided on the side surface, and transparent glass is embedded in the lateral window 41. The cover 40 is disposed such that the lateral window 41 faces the same direction as the radiation surface 30a of the light-emitting element 30. Further, the light emitted from the radiation surface 30a is radiated to the outside through the lateral window 41.

蓋罩40與密封用金屬膜20的接合,亦可使用硬焊材。藉由使用硬焊材作為接合材,由於可提高藉蓋罩40所密封之區域的氣密性,所以可使發光裝置的可靠性提升。 A brazing material can also be used for joining the cover 40 to the metal film 20 for sealing. By using the brazing material as the bonding material, the airtightness of the region sealed by the cover 40 can be improved, so that the reliability of the light-emitting device can be improved.

<第2實施形態>  <Second embodiment>  

其次,使用圖2A至圖2C,就第2實施形態之發光元件搭載用封裝體A2的構成進行說明。 Next, the configuration of the light-emitting element mounting package A2 of the second embodiment will be described with reference to FIGS. 2A to 2C.

發光元件搭載用封裝體A2的使用於與外部電源連接之電源用端子16a、16b的配置係與上述之發光元件搭載用封裝體A1者不同。其他點基本上與發光元件搭載用封裝體A1相同,關於共通的構成係標註相同的符號並省略詳細的說明。 The arrangement of the power supply terminals 16a and 16b to be connected to the external power source of the package A2 for mounting the light-emitting element is different from that of the above-described package for mounting the light-emitting element A1. The other points are basically the same as those of the light-emitting element mounting package A1, and the same components are denoted by the same reference numerals, and detailed description thereof will be omitted.

如圖2A等所示,發光元件搭載用封裝體A2的電源用端子16a、16b設置於基板10的表面10a。如此,藉由將電源用端子16a、16b設置於基板10的表面10a而不是背面10b,能以與基板10的背面10b整體相接的方式設置散熱器等的散熱構件。因此,能夠使封裝體的散熱性進一步提升。 As shown in FIG. 2A and the like, the power supply terminals 16a and 16b of the light-emitting element mounting package A2 are provided on the surface 10a of the substrate 10. By providing the power supply terminals 16a and 16b on the front surface 10a of the substrate 10 instead of the back surface 10b, a heat dissipating member such as a heat sink can be provided in contact with the entire back surface 10b of the substrate 10. Therefore, the heat dissipation of the package can be further improved.

在此,於基板10的背面10b設置散熱性高的金屬製散熱構件時,為了可使用黏著劑等來接合,可在背面10b設置金屬膜21。藉由使用熱傳導率較高的黏 著劑等來接合散熱構件,與利用熱傳導率低的樹脂製接著劑進行接合的情況相比,能夠降低接合部分的熱阻。因此,能夠使封裝體的散熱性進一步提升。 Here, when a metal heat dissipating member having high heat dissipation property is provided on the back surface 10b of the substrate 10, the metal film 21 can be provided on the back surface 10b in order to be bonded by using an adhesive or the like. When the heat dissipating member is joined by using an adhesive having a high thermal conductivity or the like, the thermal resistance of the joined portion can be reduced as compared with the case of bonding with a resin-based adhesive having a low thermal conductivity. Therefore, the heat dissipation of the package can be further improved.

於此情況,背面10b之金屬膜21的面積比例亦可為50%以上,尤其是80%以上。又,金屬膜21的平面形狀亦可為與基板10的背面10b的平面形狀相似的形狀。再者,在金屬膜21的面積小於背面10b的面積時,金屬膜21係可以中央部位於基座11的正下方之方式配置。 In this case, the area ratio of the metal film 21 on the back surface 10b may be 50% or more, particularly 80% or more. Further, the planar shape of the metal film 21 may be a shape similar to the planar shape of the back surface 10b of the substrate 10. Further, when the area of the metal film 21 is smaller than the area of the back surface 10b, the metal film 21 can be disposed such that the central portion is located immediately below the susceptor 11.

以下,作為與上述第1實施形態的相異點,係說明關於設置於基板10的表面10a之電源用端子16a、16b、與設置於密封用金屬膜20內側的元件用端子12a、12b之間的配線構造。 In the following, the power supply terminals 16a and 16b provided on the front surface 10a of the substrate 10 and the component terminals 12a and 12b provided inside the sealing metal film 20 are described as differences from the above-described first embodiment. Wiring structure.

如圖2B所示,與上述之發光元件搭載用封裝體A1同樣,在元件用端子12a,依序接線連接有側面導體13、平面導體14、和基板側通路導體15a。另一方面,基板側通路導體15a並未貫通到基板10的背面10b,而是在基板10的內部與延伸於基板10的面方向之配線導體17a的一端側連接著。 As shown in FIG. 2B, similarly to the above-described light-emitting element mounting package A1, the side surface conductor 13, the planar conductor 14, and the substrate-side via conductor 15a are sequentially connected to the element terminal 12a. On the other hand, the substrate-side via conductor 15a does not penetrate the back surface 10b of the substrate 10, but is connected inside the substrate 10 to one end side of the wiring conductor 17a extending in the surface direction of the substrate 10.

此配線導體17a係以通過密封用金屬膜20的下方,且另一端側到達電源用端子16a的下方之方式延伸。且,配線導體17a的另一端側與電源用端子16a係藉由端子側通路導體18a電氣連接著。 The wiring conductor 17a extends below the sealing metal film 20 and the other end side reaches below the power supply terminal 16a. Further, the other end side of the wiring conductor 17a and the power supply terminal 16a are electrically connected by the terminal side via conductor 18a.

亦即,電源用端子16a係經由端子側通路導體18a、配線導體17a、基板側通路導體15a、平面導體14及側面導體13,而與元件用端子12a電氣連接著。 In other words, the power supply terminal 16a is electrically connected to the element terminal 12a via the terminal side via conductor 18a, the wiring conductor 17a, the substrate side via conductor 15a, the planar conductor 14, and the side surface conductor 13.

又,如圖2C所示,電源用端子16b係經由別的端子側通路導體18b、別的配線導體17b及別的基板側通路導體15b,而與元件用端子12b電氣連接著。 Further, as shown in FIG. 2C, the power supply terminal 16b is electrically connected to the element terminal 12b via the other terminal side via conductor 18b, the other wiring conductor 17b, and the other substrate side via conductor 15b.

如此,發光元件搭載用封裝體A2係構成為配線導體17a、17b與密封用金屬膜20隔介用以構成基板10的至少一層絕緣層,而呈立體交叉。藉此,藉由隔介絕緣層,能夠減少在與配線導體17a、17b呈立體交叉之密封用金屬膜20的表面,形成因配線導體17a、17b的厚度所產生的凹凸。 In this manner, the light-emitting element mounting package A2 is configured such that the wiring conductors 17a and 17b and the sealing metal film 20 are at least one insulating layer interposed therebetween to constitute the substrate 10, and are three-dimensionally intersected. By this means, the surface of the sealing metal film 20 which is three-dimensionally intersected with the wiring conductors 17a and 17b can be reduced by the barrier insulating layer, and irregularities due to the thickness of the wiring conductors 17a and 17b can be formed.

亦即,在密封用金屬膜20的表面接合蓋罩40時,因為可減少產生於接合面的間隙,所以可提高蓋罩40內部的氣密性。因此,可使發光裝置的可靠性提升。 In other words, when the cover 40 is joined to the surface of the sealing metal film 20, the gap generated in the bonding surface can be reduced, so that the airtightness inside the cover 40 can be improved. Therefore, the reliability of the light-emitting device can be improved.

再者,如圖2B及圖2C所示,配線導體17a、17b係可設置於比基板10的表面10a還接近背面10b的位置。藉由在接近背面10b的位置設置金屬製配線導體17a、17b,在背面10b設置金屬製的放熱構件的情況下,可縮小放熱構件的熱膨脹係數與基板10的熱膨脹係數之差。 Further, as shown in FIG. 2B and FIG. 2C, the wiring conductors 17a and 17b can be provided at positions closer to the back surface 10b than the surface 10a of the substrate 10. When the metal wiring conductors 17a and 17b are provided at positions close to the back surface 10b and the metal heat radiation member is provided on the back surface 10b, the difference between the thermal expansion coefficient of the heat radiation member and the thermal expansion coefficient of the substrate 10 can be reduced.

藉此,可抑制在放熱構件與背面10b的接合部分,設置於此接合部分的接合材因發光裝置動作時所產生的熱循環而劣化。因此,能夠實現可靠性高的發光元件搭載用封裝體A2。 Thereby, it is possible to suppress the joint between the heat radiating member and the back surface 10b, and the joint material provided in the joint portion is deteriorated by the heat cycle generated when the light-emitting device operates. Therefore, the highly reliable light-emitting element mounting package A2 can be realized.

<變形例>  <Modification>  

其次,就實施形態之發光元件搭載用封裝體的各種變形例,使用圖3A~圖7C進行說明。圖3A 所示之發光元件搭載用封裝體A3係第1實施形態之發光元件搭載用封裝體A1的變形例,圖3A係對應於圖1B的剖面圖。 Next, various modifications of the package for mounting a light-emitting element of the embodiment will be described with reference to FIGS. 3A to 7C. The light-emitting element mounting package A3 shown in FIG. 3A is a modification of the light-emitting element mounting package A1 of the first embodiment, and FIG. 3A corresponds to the cross-sectional view of FIG. 1B.

發光元件搭載用封裝體A3並不是藉由側面導體13(參照圖1B),而是藉由設置於基座11的內部且延伸於基座11的厚度方向之基座側通路導體19,而將元件用端子12a與基板側通路導體15a之間電氣連接著。 The light-emitting element mounting package A3 is not provided by the side surface conductor 13 (see FIG. 1B) but by the pedestal-side via conductor 19 which is provided inside the susceptor 11 and extends in the thickness direction of the susceptor 11. The element terminal 12a and the board-side via conductor 15a are electrically connected to each other.

如此,藉由將體積比薄膜狀的側面導體13大的柱狀基座側通路導體19設置於基座11,可使產生自發光元件30(參照圖1A)的熱更有效率地散逸到基板10的背面10b。因此,可使發光元件搭載用封裝體A3的放熱性進一步提升。 By providing the columnar base side via conductor 19 having a larger volume than the film side surface conductor 13 to the susceptor 11, the heat generated from the light-emitting element 30 (refer to FIG. 1A) can be more efficiently dissipated to the substrate. 10 back 10b. Therefore, the heat dissipation property of the package A3 for mounting the light-emitting element can be further improved.

基座側通路導體19可配置於基座11上面的搭載面11a的中央部。藉此,可使基座11中離側面11b較遠之內部的熱更容易地散逸。 The base-side via conductor 19 can be disposed at a central portion of the mounting surface 11a on the upper surface of the susceptor 11. Thereby, the heat inside the susceptor 11 which is farther from the side surface 11b can be more easily dissipated.

再者,如圖3A所示,基座側通路導體19與基板側通路導體15a係可一體地形成為在基座11與基板10的厚度方向貫通。藉此,藉由在後述的製造步驟中所實施的通路填埋步驟,可簡單地形成基座側通路導體19與基板側通路導體15a。因此,可抑制發光元件搭載用封裝體A3之製造成本的上升。 Further, as shown in FIG. 3A, the base-side via conductor 19 and the substrate-side via conductor 15a can be integrally formed to penetrate in the thickness direction of the susceptor 11 and the substrate 10. Thereby, the pedestal side via conductor 19 and the substrate side via conductor 15a can be easily formed by the via filling step performed in the manufacturing step described later. Therefore, it is possible to suppress an increase in the manufacturing cost of the light-emitting element mounting package A3.

圖3B所示之發光元件搭載用封裝體A4係第2實施形態之發光元件搭載用封裝體A2的變形例,圖3B係對應於圖2B的剖面圖。 The light-emitting element mounting package A4 shown in FIG. 3B is a modification of the light-emitting element mounting package A2 of the second embodiment, and FIG. 3B corresponds to the cross-sectional view of FIG. 2B.

發光元件搭載用封裝體A4係與上述變形例同樣,藉由設置於基座11內部的基座側通路導體19,而將元件用端子12a與基板側通路導體15a之間電氣連接著。因此,如上述,可使封裝體的放熱性進一步提升。此情況也同樣地,配置於基板10的背面10b之金屬膜21的形狀和配置,可與上述發光元件搭載用封裝體A2的情況相同。 In the same manner as in the above-described modification, the light-emitting element mounting package A4 is electrically connected between the element terminal 12a and the substrate-side via conductor 15a by the base-side via conductor 19 provided inside the susceptor 11. Therefore, as described above, the heat dissipation property of the package can be further improved. In this case as well, the shape and arrangement of the metal film 21 disposed on the back surface 10b of the substrate 10 can be the same as in the case of the above-described light-emitting element mounting package A2.

圖3C所示之發光元件搭載用封裝體A5,係第2實施形態之發光元件搭載用封裝體A2的其他變形例。 The light-emitting element mounting package A5 shown in FIG. 3C is another modification of the light-emitting element mounting package A2 of the second embodiment.

在發光元件搭載用封裝體A5中,於基板10的表面10a,以包圍基座11及元件用端子12b(參照圖2A)的方式形成有溝10c,且在此溝10c的底面設置有密封用金屬膜20。 In the light-emitting element mounting package A5, the groove 10c is formed on the front surface 10a of the substrate 10 so as to surround the susceptor 11 and the element terminal 12b (see FIG. 2A), and the bottom surface of the groove 10c is provided with a seal. Metal film 20.

此處,於將蓋罩40(參照圖2A)接合於密封用金屬膜20之際,藉由以卡合於溝10c的方式設置蓋罩40,可將與蓋罩40的接合部分亦擴展到溝10c的側面。藉此,因為可將藉由蓋罩40所密封之區域的氣密性進一步提升,所以發光裝置的可靠性進可進一步提升。 Here, when the cover 40 (see FIG. 2A) is joined to the metal film 20 for sealing, by providing the cover 40 so as to be engaged with the groove 10c, the joint portion with the cover 40 can be extended to The side of the groove 10c. Thereby, since the airtightness of the area sealed by the cover 40 can be further improved, the reliability of the light-emitting device can be further improved.

又,藉由在基板10設置溝10c,可將具有放熱功能之基板10的表面積擴大,所以可使封裝體的放熱性進一步提升。 Further, by providing the groove 10c in the substrate 10, the surface area of the substrate 10 having the heat releasing function can be increased, so that the heat dissipation property of the package can be further improved.

此外,在圖3C中,密封用金屬膜20係設置於溝10c的底面,但密封用金屬膜20的配置並不受限於此。例如,密封用金屬膜20亦可設置成從溝10c的底 面擴展到溝10c的側面、或與溝10c鄰接之基板10的表面10a上。 Further, in FIG. 3C, the metal film 20 for sealing is provided on the bottom surface of the groove 10c, but the arrangement of the metal film 20 for sealing is not limited thereto. For example, the metal film for sealing 20 may be provided to extend from the bottom surface of the groove 10c to the side surface of the groove 10c or the surface 10a of the substrate 10 adjacent to the groove 10c.

圖3D所示之發光元件搭載用封裝體A6,係圖3B所示之發光元件搭載用封裝體A4的變形例。 The light-emitting element mounting package A6 shown in FIG. 3D is a modification of the light-emitting element mounting package A4 shown in FIG. 3B.

發光元件搭載用封裝體A6係與上述之發光元件搭載用封裝體A5同樣,在形成於基板10的表面10a之溝10c的內部設置有密封用金屬膜20。因此,如上述,可使發光裝置的可靠性進一步提升,並且可使封裝體的放熱性進一步提升。 Similarly to the above-described light-emitting element mounting package A5, the light-emitting element mounting package A6 is provided with a sealing metal film 20 formed inside the groove 10c formed on the surface 10a of the substrate 10. Therefore, as described above, the reliability of the light-emitting device can be further improved, and the heat dissipation property of the package can be further improved.

圖4A所示之發光元件搭載用封裝體A7,係第2實施形態之發光元件搭載用封裝體A2的其他變形例。 The light-emitting element mounting package A7 shown in FIG. 4A is another modification of the light-emitting element mounting package A2 of the second embodiment.

在發光元件搭載用封裝體A7中,矩形的電源用端子16a、16b之與光的放射方向的相反側(以下,亦稱為「後方側」)的邊緣16c,係設置成與基板10的後方側的端面10d的邊緣對齊。如此,藉由使電源用端子16a、16b偏移到基板10的端部,能夠減少基板10上之無用的基板區,能夠使發光裝置小型化。 In the light-emitting element mounting package A7, the edge 16c of the rectangular power supply terminals 16a and 16b opposite to the light emission direction (hereinafter also referred to as "rear side") is provided to be rearward of the substrate 10. The edges of the side end faces 10d are aligned. By shifting the power supply terminals 16a and 16b to the end portions of the substrate 10 in this manner, it is possible to reduce unnecessary substrate regions on the substrate 10, and it is possible to reduce the size of the light-emitting device.

再者,發光元件搭載用封裝體A7中,可容易使用FPC(Flexible Printed Circuit:可撓性配線基板)作為與電源用端子16a、16b連接的外部端子。參照圖4B及圖4C,說明其理由。 In the light-emitting element mounting package A7, an FPC (Flexible Printed Circuit) can be easily used as an external terminal connected to the power supply terminals 16a and 16b. The reason will be described with reference to Figs. 4B and 4C.

如圖4B所示,FPC200係從上方依序堆疊覆蓋層薄膜201、銅箔202和基膜(base film)203而形成。藉由使用焊劑(solder)等的導電性接合材將中央層的銅 箔202與電源用端子16a、16b接合,使電源用端子16a、16b和FPC200電氣連接著。 As shown in FIG. 4B, the FPC 200 is formed by sequentially stacking a cover film 201, a copper foil 202, and a base film 203 from above. The copper foil 202 of the center layer is joined to the power supply terminals 16a and 16b by using a conductive bonding material such as a solder, and the power supply terminals 16a and 16b and the FPC 200 are electrically connected.

在此,如圖4B所示,在電源用端子16a、16b的邊緣16c設置成與端面10d的邊緣對齊的情況下,藉由將下層之基膜203的前端部切除,FPC200可在保持平坦的狀態下,容易地連接於電源用端子16a、16b。 Here, as shown in FIG. 4B, in the case where the edge 16c of the power supply terminals 16a, 16b is disposed to be aligned with the edge of the end face 10d, the FPC 200 can be kept flat by cutting the front end portion of the base film 203 of the lower layer. In the state, it is easily connected to the power supply terminals 16a and 16b.

另一方面,如圖4C所示,當電源用端子16a、16b的邊緣16c沒有與端面10d的邊緣對齊時,若沒有另外在FPC200之銅箔202的前端部分設置彎曲部202a,就無法將FPC200連接於電源用端子16a、16b。而且,在此情況下,有可能此彎曲部202a會導致FPC200與電源用端子16a、16b之連接部的耐久性產生問題。 On the other hand, as shown in FIG. 4C, when the edge 16c of the power supply terminals 16a, 16b is not aligned with the edge of the end surface 10d, if the curved portion 202a is not provided at the front end portion of the copper foil 202 of the FPC 200, the FPC 200 cannot be used. It is connected to the power supply terminals 16a and 16b. Further, in this case, there is a possibility that the bent portion 202a causes a problem in durability of the connection portion between the FPC 200 and the power supply terminals 16a and 16b.

然而,在發光元件搭載用封裝體A7中,FPC200可在保持平坦的狀態下連接於電源用端子16a、16b。因此,可使FPC200與電源用端子16a、16b之連接部的耐久性提升。 However, in the light-emitting element mounting package A7, the FPC 200 can be connected to the power supply terminals 16a and 16b while being kept flat. Therefore, the durability of the connection portion between the FPC 200 and the power supply terminals 16a and 16b can be improved.

圖4D所示之發光元件搭載用封裝體A8係第2實施形態之發光元件搭載用封裝體A2之其他的變形例。 The light-emitting element mounting package A8 shown in FIG. 4D is another modification of the light-emitting element mounting package A2 of the second embodiment.

在發光元件搭載用封裝體A8中,與矩形的電源用端子16a、16b之光的放射方向呈垂直方向側(以下,亦稱為「側面側」)的邊緣16d,係設置成與基板10之側面側的端面、即側面10e的邊緣對齊。藉此,由於可提高與FPC200(參照圖4B)等外部端子的連接自由度,所以可使發光裝置的模組設計容易進行。 In the light-emitting element mounting package A8, the edge 16d on the side perpendicular to the radial direction of the light of the rectangular power supply terminals 16a and 16b (hereinafter, also referred to as "side surface side") is provided to be the substrate 10 The end faces on the side faces, that is, the edges of the side faces 10e are aligned. Thereby, since the degree of freedom of connection with an external terminal such as the FPC 200 (see FIG. 4B) can be improved, the module design of the light-emitting device can be easily performed.

再者,如上所述,在電源用端子16a、16b的邊緣16d設成與側面10e的邊緣對齊的情況,藉由將基膜203的前端部切除,FPC200可在保持平坦的狀態下,連接於電源用端子16a、16b。因此,可使FPC200與電源用端子16a、16b之連接部的耐久性提升。 Further, as described above, when the edge 16d of the power supply terminals 16a, 16b is disposed to be aligned with the edge of the side surface 10e, by cutting the front end portion of the base film 203, the FPC 200 can be connected while being kept flat. Power supply terminals 16a, 16b. Therefore, the durability of the connection portion between the FPC 200 and the power supply terminals 16a and 16b can be improved.

圖5A所示之發光元件搭載用封裝體A9,係圖4A所示之發光元件搭載用封裝體A7的變形例。在發光元件搭載用封裝體A9中,矩形的電源用端子16a、16b之後方側的邊緣16c係設置成與基板10之後方側的端面10d的邊緣對齊。 The light-emitting element mounting package A9 shown in FIG. 5A is a modification of the light-emitting element mounting package A7 shown in FIG. 4A. In the light-emitting element mounting package A9, the edge 16c on the rear side of the rectangular power supply terminals 16a and 16b is arranged to be aligned with the edge of the end surface 10d on the rear side of the substrate 10.

藉此,與圖4A所示之發光元件搭載用封裝體A7同樣,在發光元件搭載用封裝體A9中也是,FPC200可在保持平坦的狀態下連接於電源用端子16a、16b。因此,可使FPC200與電源用端子16a、16b之連接部的耐久性提升。 In the same manner as the light-emitting element mounting package A7 shown in FIG. 4A, the FPC 200 can be connected to the power supply terminals 16a and 16b while being kept flat. Therefore, the durability of the connection portion between the FPC 200 and the power supply terminals 16a and 16b can be improved.

再者,在發光元件搭載用封裝體A9中,電源用端子16a、16b係設置在比基板10的表面10a低一層的位置。換言之,在基板10的表面10a之後方側的邊緣形成有凹部10f,電源用端子16a、16b係配置於此凹部10f的底面。 In the light-emitting element mounting package A9, the power supply terminals 16a and 16b are provided at a position lower than the surface 10a of the substrate 10. In other words, the concave portion 10f is formed on the edge on the side after the surface 10a of the substrate 10, and the power supply terminals 16a and 16b are disposed on the bottom surface of the concave portion 10f.

藉此,如圖5B所示,將FPC200連接於電源用端子16a、16b時,可將FPC200的前端部推靠到凹部10f的側壁,來設置FPC200。因此,FPC200的對位變容易,並可將FPC200牢固地連接到電源用端子16a、16b。 Thereby, as shown in FIG. 5B, when the FPC 200 is connected to the power supply terminals 16a and 16b, the FPC 200 can be provided by pushing the front end portion of the FPC 200 against the side wall of the recess 10f. Therefore, the alignment of the FPC 200 becomes easy, and the FPC 200 can be firmly connected to the power supply terminals 16a, 16b.

再者,如圖5B所示,藉由將凹部10f的深度設成與FPC200之覆蓋層薄膜201和銅箔202的厚度的合計值相同程度、或比此合計值更大,可將FPC200的上面設成與基板10的表面10a齊平、或比表面10a更低的位置。 Further, as shown in FIG. 5B, the depth of the concave portion 10f is set to be equal to or greater than the total value of the thicknesses of the cover film 201 and the copper foil 202 of the FPC 200, and the upper surface of the FPC 200 can be set. It is flush with the surface 10a of the substrate 10 or lower than the surface 10a.

藉此,因為不容易在FPC200產生刮痕等,所以可使發光裝置的耐久性提升。 Thereby, since it is not easy to generate scratches or the like in the FPC 200, the durability of the light-emitting device can be improved.

此外,凹部10f亦可如圖5A所示,設成在基板10的表面10a分離之構成,惟如圖5C所示的發光元件搭載用封裝體A10所示,亦可為將兩處的凹部10f彙整成一個的構造。於此情況,由於係可使電源用端子16a、16b更接近地配置,所以可達成發光元件搭載用封裝體A10及FPC200等外部端子的小型化。 Further, as shown in FIG. 5A, the concave portion 10f may be formed to be separated from the surface 10a of the substrate 10. However, as shown in the light-emitting element mounting package A10 shown in FIG. 5C, the concave portion 10f may be used. Consolidate into a single construct. In this case, since the power supply terminals 16a and 16b can be arranged closer to each other, it is possible to achieve miniaturization of external terminals such as the light-emitting element mounting package A10 and the FPC 200.

圖5D所示之發光元件搭載用封裝體A11係圖4D所示之發光元件搭載用封裝體A8的變形例。在發光元件搭載用封裝體A11中,矩形的電源用端子16a、16b之側面側的邊緣16d係以與是基板10之側面側的端面之側面10e的邊緣對齊的方式設置。藉此,由於可提高與FPC200等外部端子的連接自由度,所以可容易地進行發光裝置的模組設計。 The light-emitting element mounting package A11 shown in FIG. 5D is a modification of the light-emitting element mounting package A8 shown in FIG. 4D. In the light-emitting element mounting package A11, the edge 16d on the side surface side of the rectangular power supply terminals 16a and 16b is provided so as to be aligned with the edge of the side surface 10e of the end surface on the side surface side of the substrate 10. Thereby, since the degree of freedom of connection with an external terminal such as the FPC 200 can be improved, the module design of the light-emitting device can be easily performed.

又,在發光元件搭載用封裝體A11中,與圖5A所示之發光元件搭載用封裝體A9同樣,電源用端子16a、16b係設置在比基板10的表面10a低一層的位置。換言之,在基板10的表面10a之側面側的邊緣形成有凹部10f,電源用端子16a、16b係配置於此凹部10f的底面。 In the light-emitting element mounting package A11, similarly to the light-emitting element mounting package A9 shown in FIG. 5A, the power supply terminals 16a and 16b are provided at a position lower than the surface 10a of the substrate 10. In other words, the concave portion 10f is formed at the edge on the side surface side of the surface 10a of the substrate 10, and the power supply terminals 16a and 16b are disposed on the bottom surface of the concave portion 10f.

藉此,如上述,在將FPC200連接於電源用端子16a、16b時,係可將FPC200的前端部推靠到凹部10f的側壁,來設置FPC200。因此,FPC200的對位變容易,並可將FPC200牢固地連接到電源用端子16a、16b。 As a result, when the FPC 200 is connected to the power supply terminals 16a and 16b as described above, the FPC 200 can be provided by pushing the front end portion of the FPC 200 against the side wall of the recess 10f. Therefore, the alignment of the FPC 200 becomes easy, and the FPC 200 can be firmly connected to the power supply terminals 16a, 16b.

再者,如上述,藉由將凹部10f的深度設成與FPC200之覆蓋層薄膜201和銅箔202的厚度的合計值相同程度、或比此合計值更大,可將FPC200的上面設成與基板10的表面10a齊平、或比表面10a更低的位置。 Further, as described above, by setting the depth of the concave portion 10f to be equal to or greater than the total value of the thicknesses of the cover film 201 and the copper foil 202 of the FPC 200, the upper surface of the FPC 200 can be set to be the same as the substrate. The surface 10a of 10 is flush or lower than the surface 10a.

藉此,因為不容易在FPC200產生刮痕等,所以可使發光裝置的耐久性提升。 Thereby, since it is not easy to generate scratches or the like in the FPC 200, the durability of the light-emitting device can be improved.

圖5E所示之發光元件搭載用封裝體A12係圖5A所示之發光元件搭載用封裝體A9的變形例。在發光元件搭載用封裝體A12中,矩形的電源用端子16a、16b之後方側的邊緣16C係設置成與基板10之後方側的端面10d的邊緣對齊。 The light-emitting element mounting package A12 shown in FIG. 5E is a modification of the light-emitting element mounting package A9 shown in FIG. 5A. In the light-emitting element mounting package A12, the edge 16C on the rear side of the rectangular power supply terminals 16a and 16b is disposed so as to be aligned with the edge of the end surface 10d on the rear side of the substrate 10.

藉此,與圖4A所示之發光元件搭載用封裝體A7同樣,在發光元件搭載用封裝體A12中,由於FPC200可在保持平坦的狀態,連接於電源用端子16a、16b。因此,可使FPC200與電源用端子16a、16b之連接部的耐久性提升。 In the same manner as the light-emitting element mounting package A7 shown in FIG. 4A, the FPC 200 can be connected to the power supply terminals 16a and 16b while being kept in a flat state in the light-emitting element mounting package A12. Therefore, the durability of the connection portion between the FPC 200 and the power supply terminals 16a and 16b can be improved.

又,在發光元件搭載用封裝體A12中,矩形的電源用端子16a、16b之側面側的邊緣16d係設置成與是基板10之側面側的端面之側面10e的邊緣對齊。藉 此,由於可提高與FPC200等外部端子的連接自由度,所以可容易地進行發光裝置的模組設計。 Further, in the light-emitting element mounting package A12, the edge 16d on the side surface side of the rectangular power supply terminals 16a and 16b is provided so as to be aligned with the edge of the side surface 10e which is the end surface on the side surface side of the substrate 10. Therefore, since the degree of freedom of connection with an external terminal such as the FPC 200 can be improved, the module design of the light-emitting device can be easily performed.

再者,在發光元件搭載用封裝體A12中,電源用端子16a、16b係設置成比基板10的表面10a低一層的位置。換言之,在基板10的表面10a的後方且在側面側的邊緣,形成有凹部10f,電源用端子16a、16b係配置於此凹部10f的底面。 In the light-emitting element mounting package A12, the power supply terminals 16a and 16b are provided at a position lower than the surface 10a of the substrate 10. In other words, the concave portion 10f is formed at the rear side of the front surface side of the surface 10a of the substrate 10, and the power supply terminals 16a and 16b are disposed on the bottom surface of the concave portion 10f.

藉此,將FPC200連接於電源用端子16a、16b時,可將FPC200的前端部從斜向推靠到凹部10f的兩個側壁,來設置FPC200。因此,FPC200的對位變容易,而且從斜向也可牢固地連接FPC200。 Thereby, when the FPC 200 is connected to the power supply terminals 16a and 16b, the FPC 200 can be provided by pushing the front end portion of the FPC 200 obliquely to both side walls of the recess 10f. Therefore, the alignment of the FPC 200 becomes easy, and the FPC 200 can be firmly connected from the oblique direction.

再者,如上述,藉由將凹部10f的深度設成與FPC200之覆蓋層薄膜201和銅箔202的厚度的合計值相同程度、或比此合計值更大,可將FPC200的上面設成與基板10的表面10a齊平、或比表面10a更低的位置。 Further, as described above, by setting the depth of the concave portion 10f to be equal to or greater than the total value of the thicknesses of the cover film 201 and the copper foil 202 of the FPC 200, the upper surface of the FPC 200 can be set to be the same as the substrate. The surface 10a of 10 is flush or lower than the surface 10a.

藉此,因為不容易在FPC200產生刮痕等,所以可使發光裝置的耐久性提升。 Thereby, since it is not easy to generate scratches or the like in the FPC 200, the durability of the light-emitting device can be improved.

圖5F所示之發光元件搭載用封裝體A13係圖4A所示之發光元件搭載用封裝體A7的變形例。在發光元件搭載用封裝體A13中,密封用金屬膜20內側的區域除了基座11的部分以外,係比基板10的表面10a還凹陷。換言之,在密封用金屬膜20的內側的區域形成有凹部10g,基座11係配置於凹部10g的底面。此處,基座11的搭載面11a係配置在比基板10的表面10a高的位置。 The light-emitting element mounting package A13 shown in FIG. 5F is a modification of the light-emitting element mounting package A7 shown in FIG. 4A. In the light-emitting element mounting package A13, the region inside the sealing metal film 20 is recessed from the surface 10a of the substrate 10 except for the portion of the susceptor 11. In other words, the concave portion 10g is formed in a region inside the sealing metal film 20, and the susceptor 11 is disposed on the bottom surface of the concave portion 10g. Here, the mounting surface 11a of the susceptor 11 is disposed at a position higher than the surface 10a of the substrate 10.

藉此,在發光元件搭載用封裝體A13中,由於可將位於最高位置的搭載面11a的位置降低,所以發光裝置可進一步低背化。 As a result, in the light-emitting element mounting package A13, since the position of the mounting surface 11a at the highest position can be lowered, the light-emitting device can be further reduced in height.

此處,為了發光元件搭載用封裝體的低背化,在沒有形成凹部10g而僅降低基座的高度之情況下,於密封用金屬膜之內側的區域,搭載面與基板的表面之距離會變近。亦即,在密封用金屬膜之內側的區域,搭載於搭載面的發光元件與表面的距離變近。 Here, in order to reduce the height of the package for the light-emitting element mounting, when the recess 10g is not formed and the height of the pedestal is lowered, the distance between the mounting surface and the surface of the substrate is in the region inside the metal film for sealing. Getting closer. In other words, in the region inside the metal film for sealing, the distance between the light-emitting element mounted on the mounting surface and the surface becomes close.

藉此,由於從發光元件的放射面朝斜下方向放射的光多照射在密封用金屬膜之內側的區域的表面,所以在表面朝既定的照射方向以外的方向反射之光的量也會變多。因此,發光裝置內部之發光效率降低等的不良情形容易產生。 In this way, since the light radiated from the radiation surface of the light-emitting element in the obliquely downward direction is irradiated to the surface of the region inside the metal film for sealing, the amount of light reflected on the surface other than the predetermined irradiation direction also changes. many. Therefore, a problem such as a decrease in luminous efficiency inside the light-emitting device is likely to occur.

然而,在發光元件搭載用封裝體A13中,由於在密封用金屬膜20之內側的區域形成有凹部10g,所以在密封用金屬膜20之內側的區域,可確保搭載面11a與位於搭載面11a周圍之屬於基板10的表面10a側的面之凹部10g的距離。因此,可抑制光自密封用金屬膜20之內側的區域中的表面10a側的面反射。 However, in the light-emitting element mounting package A13, since the concave portion 10g is formed in the region inside the sealing metal film 20, the mounting surface 11a and the mounting surface 11a can be secured in the region inside the sealing metal film 20. The distance from the concave portion 10g of the surface on the surface 10a side of the substrate 10 is surrounding. Therefore, it is possible to suppress surface reflection of the light on the surface 10a side in the region inside the metal film 20 for sealing.

亦即,根據發光元件搭載用封裝體A13,可同時達成發光裝置的進一步低背化、與抑制光自表面10a側的面反射。 In other words, according to the light-emitting element mounting package A13, it is possible to simultaneously achieve further lowering of the light-emitting device and to suppress surface reflection of light from the surface 10a side.

圖5G所示的發光元件搭載用封裝體A14係圖5F所示的發光元件搭載用封裝體A13的變形例。在發光元件搭載用封裝體A14中,密封用金屬膜20之內 側的區域除了基座11的部分外,係比基板10的表面10a還凹陷。藉此,可同時達到發光裝置的進一步低背化、與抑制光自表面10a側的面反射。 The light-emitting element mounting package A14 shown in FIG. 5G is a modification of the light-emitting element mounting package A13 shown in FIG. 5F. In the light-emitting element mounting package A14, the region on the inner side of the sealing metal film 20 is recessed from the surface 10a of the substrate 10 except for the portion of the susceptor 11. Thereby, it is possible to simultaneously achieve further lowering of the light-emitting device and suppressing surface reflection of light from the surface 10a side.

又,在發光元件搭載用封裝體A14中,矩形的電源用端子16a、16b之後方側的邊緣16c係設置成與基板10之後方側的端面10d的邊緣對齊。 Further, in the light-emitting element mounting package A14, the edge 16c on the rear side of the rectangular power supply terminals 16a and 16b is arranged to be aligned with the edge of the end surface 10d on the rear side of the substrate 10.

藉此,與圖5E所示之發光元件搭載用封裝體A12同樣,在發光元件搭載用封裝體A14中,由於FPC200可在保持平坦的狀態,連接於電源用端子16a、16b。因此,可使FPC200與電源用端子16a、16b之連接部的耐久性提升。 In the same manner as the light-emitting element mounting package A12 shown in FIG. 5E, the FPC 200 can be connected to the power supply terminals 16a and 16b while being kept in a flat state in the light-emitting element mounting package A14. Therefore, the durability of the connection portion between the FPC 200 and the power supply terminals 16a and 16b can be improved.

再者,在發光元件搭載用封裝體A14中,矩形的電源用端子16a、16b之側方側的邊緣16d係設置成與基板10之側方側的端面、即側面10e的邊緣對齊。藉此,由於可提高與FPC200等外部端子之連接自由度,所以可使發光裝置的模組設計容易進行。 In the light-emitting element mounting package A14, the edge 16d on the side of the rectangular power supply terminals 16a and 16b is disposed so as to be aligned with the end surface on the side of the substrate 10, that is, the edge of the side surface 10e. Thereby, since the degree of freedom of connection with an external terminal such as the FPC 200 can be improved, the module design of the light-emitting device can be easily performed.

再者,在發光元件搭載用封裝體A14中,電源用端子16a、16b係設置在比基板10的表面10a低一層的位置。換言之,在基板10的表面10a之後方且在側方側的邊緣形成有凹部10f,電源用端子16a、16b係配置於此凹部10f的底面。 In the light-emitting element mounting package A14, the power supply terminals 16a and 16b are provided at a position lower than the surface 10a of the substrate 10. In other words, the concave portion 10f is formed behind the surface 10a of the substrate 10 and on the side of the side, and the power supply terminals 16a and 16b are disposed on the bottom surface of the concave portion 10f.

藉此,將FPC200連接於電源用端子16a、16b時,可將FPC200的前端部從斜向推靠到凹部10f的兩個側壁,來設置FPC200。因此,FPC200的對位變容易,而且從斜向也可牢固地連接FPC200。 Thereby, when the FPC 200 is connected to the power supply terminals 16a and 16b, the FPC 200 can be provided by pushing the front end portion of the FPC 200 obliquely to both side walls of the recess 10f. Therefore, the alignment of the FPC 200 becomes easy, and the FPC 200 can be firmly connected from the oblique direction.

再者,如上述,藉由將凹部10f的深度設成與FPC200之覆蓋層薄膜201和銅箔202的厚度之合計值相同程度、或比此合計值更大,可將FPC200的上面設成與基板10的表面10a齊平、或比表面10a更低的位置。 Further, as described above, by setting the depth of the concave portion 10f to be equal to or greater than the total value of the thicknesses of the cover film 201 and the copper foil 202 of the FPC 200, the upper surface of the FPC 200 can be set to be the same as the substrate. The surface 10a of 10 is flush or lower than the surface 10a.

藉此,因為不容易在FPC200產生刮痕等,所以可使發光裝置的耐久性提升。 Thereby, since it is not easy to generate scratches or the like in the FPC 200, the durability of the light-emitting device can be improved.

圖6A所示之發光元件搭載用封裝體A15係圖4A所示之發光元件搭載用封裝體A7的變形例。在發光元件搭載用封裝體A15中,於密封用金屬膜20之內側的區域,設置有複數個(圖中為兩個)基座11。 The light-emitting element mounting package A15 shown in FIG. 6A is a modification of the light-emitting element mounting package A7 shown in FIG. 4A. In the light-emitting element mounting package A15, a plurality of (two in the drawing) susceptors 11 are provided in a region inside the sealing metal film 20.

藉此,在密封用金屬膜20之內側的區域,可搭載複數個發光元件30。亦即,由於在發光裝置中可多晶片化,所以發光裝置可小型化。 Thereby, a plurality of light-emitting elements 30 can be mounted in a region inside the sealing metal film 20. That is, since the light-emitting device can be multi-wafered, the light-emitting device can be miniaturized.

在發光元件搭載用封裝體A15中,例如,將基座11排列配置在與光的放射方向垂直的方向,並在此複數個基座11的搭載面11a分別搭載發光元件30。此時,只要以放射面30a全部面向光的放射方向之方式,配置全部的發光元件30即可。 In the light-emitting element mounting package A15, for example, the susceptors 11 are arranged in a direction perpendicular to the radiation direction of the light, and the light-emitting elements 30 are mounted on the mounting surfaces 11a of the plurality of susceptors 11, respectively. In this case, all of the light-emitting elements 30 may be disposed such that all of the radiation surfaces 30a face the radiation direction of the light.

此外,在實施形態中,係顯示關於設有兩個基座11的例子,惟亦可設置三個以上的基座11。又,在實施形態中,係在與光的放射方向垂直的方向排列配置基座11。然而,若設成複數個發光元件30中的一個發光元件30所照射出的光不會與其他發光元件30或基座11等相衝突,則未必要排列在與光的放射方向垂直之方向。 Further, in the embodiment, an example in which two susceptors 11 are provided is shown, but three or more susceptors 11 may be provided. Further, in the embodiment, the susceptor 11 is arranged in a line perpendicular to the radiation direction of the light. However, if the light emitted from one of the plurality of light-emitting elements 30 does not collide with the other light-emitting elements 30 or the susceptor 11 or the like, it is not necessary to arrange them in a direction perpendicular to the radiation direction of the light.

圖6B及圖6C所示之發光元件搭載用封裝體A16係圖6A所示之發光元件搭載用封裝體A15的變形例。在發光元件搭載用封裝體A16中,於密封用金屬膜20之內側的區域,設置有用以搭載屬於發光元件30的一例之雷射二極體31的第1基座11A、與用以搭載光二極體(photodiode)32的第2基座11B。 The light-emitting element mounting package A16 shown in FIG. 6B and FIG. 6C is a modification of the light-emitting element mounting package A15 shown in FIG. 6A. In the light-emitting element mounting package A16, a first pedestal 11A for mounting a laser diode 31 which is an example of the light-emitting element 30, and a light-emitting diode 2 are provided in a region inside the sealing metal film 20. The second pedestal 11B of the photodiode 32.

將此第1基座11A與第2基座11B組合,而形成有混合基座11C。在此混合基座11C中,於光的照射方向側配置有第1基座11A,在光的照射方向之相反側配置有第2基座11B。又,第2基座11B的高度比第1基座11A的高度低。 The first pedestal 11A and the second pedestal 11B are combined to form a hybrid susceptor 11C. In the hybrid susceptor 11C, the first susceptor 11A is disposed on the side of the light irradiation direction, and the second susceptor 11B is disposed on the opposite side of the light irradiation direction. Further, the height of the second susceptor 11B is lower than the height of the first susceptor 11A.

搭載於此混合基座11C之雷射二極體31係例如寬度0.3mm×長度1.0mm×高度0.1mm,光二極體32係例如寬度0.5mm×長度0.5mm×高度0.3mm。在此,「寬度」係指在水平方向且與光的放射方向大致垂直的方向之一邊的尺寸,「長度」係指在水平方向且與光的放射方向大致平行的方向之一邊的尺寸(此外,以下的記載亦相同)。 The laser diode 31 mounted on the hybrid susceptor 11C has a width of, for example, 0.3 mm × a length of 1.0 mm × a height of 0.1 mm, and the photodiode 32 has a width of, for example, 0.5 mm × a length of 0.5 mm × a height of 0.3 mm. Here, "width" means a dimension on one side in a direction substantially perpendicular to the radiation direction of light, and "length" means a dimension on one side in a direction substantially parallel to the radiation direction of light in the horizontal direction ( The following records are also the same).

又,如圖6C所示,雷射二極體31的放射面31a係配置成朝向光的照射方向,光二極體32的檢測面32a係配置成朝向上方。且,光L1係從雷射二極體31的放射面31a的上部,以單側30°左右的寬度被放射出。此光L1係從發光裝置朝外部發光之光。 Further, as shown in FIG. 6C, the radiation surface 31a of the laser diode 31 is arranged to face the light irradiation direction, and the detection surface 32a of the photodiode 32 is disposed to face upward. Further, the light L1 is radiated from the upper portion of the radiation surface 31a of the laser diode 31 at a width of about 30° on one side. This light L1 is light that is emitted from the light-emitting device toward the outside.

再者,微弱的光L2係從雷射二極體31之放射面31a的相反側的面的上部,以單側30°左右的寬度被放射出。此光L2的光量係因應光L1的光量而增減。 Further, the weak light L2 is radiated from the upper portion of the surface on the opposite side to the radiation surface 31a of the laser diode 31 by a width of about 30° on one side. The amount of light of this light L2 is increased or decreased depending on the amount of light of the light L1.

在此,於實施形態中,如圖6C所示,藉由使第2基座11B的高度低於第1基座11A,即便在使用高度比雷射二極體31高的光二極體32之情況,也能使用上部的檢測面32a來檢測光L2。 Here, in the embodiment, as shown in FIG. 6C, by making the height of the second susceptor 11B lower than that of the first pedestal 11A, even if the photodiode 32 having a height higher than that of the laser diode 31 is used, In other cases, the upper detection surface 32a can also be used to detect the light L2.

藉此,來自雷射二極體31的光L2可藉光二極體32的檢測面32a檢測,且此檢測結果可回饋至雷射二極體31的控制部。因此,根據實施形態,可對自雷射二極體31所發出之光L1的光量進行回饋控制。 Thereby, the light L2 from the laser diode 31 can be detected by the detecting surface 32a of the photodiode 32, and the detection result can be fed back to the control portion of the laser diode 31. Therefore, according to the embodiment, feedback control of the amount of light L1 emitted from the laser diode 31 can be performed.

圖6D所示之發光元件搭載用封裝體A17,係圖6B及圖6C所示之發光元件搭載用封裝體A16的變形例。在發光元件搭載用封裝體A17中,於密封用金屬膜20的內側區域,設置有3組混合基座11C。又,於密封用金屬膜20之內側的區域設置有光學元件25、26,該等光學元件25、26具有將所入射的光合成並朝預定方向射出之功能。 The light-emitting element mounting package A17 shown in FIG. 6D is a modification of the light-emitting element mounting package A16 shown in FIGS. 6B and 6C. In the light-emitting element mounting package A17, three sets of the hybrid pedestals 11C are provided in the inner region of the sealing metal film 20. Further, optical elements 25 and 26 are provided in a region inside the sealing metal film 20, and the optical elements 25 and 26 have a function of combining the incident light and emitting it in a predetermined direction.

此等光學元件25、26係以沿著光的照射方向(圖中為右方)排列的方式配置,光學元件26配置在比光學元件25更靠近光的照射方向側。 These optical elements 25 and 26 are arranged along the irradiation direction of the light (the right side in the drawing), and the optical element 26 is disposed closer to the irradiation direction of the light than the optical element 25.

又,3組混合基座11C具有:用以搭載紅色雷射二極體31R的紅色用混合基座11C1;用以搭載綠色雷射二極體31G的綠色用混合基座11C2;和用以搭載藍色雷射二極體31B的藍色用混合基座11C3。 Further, the three sets of hybrid pedestals 11C include a red mixing pedestal 11C1 for mounting the red laser diode 31R, and a green hybrid pedestal 11C2 for mounting the green laser diode 31G; The blue hybrid pedestal 11C3 of the blue laser diode 31B.

紅色用混合基座11C1的第1基座11A和第2基座11B係以朝向光學元件25的方式沿著光的照射方向排列配置。在紅色用混合基座11C1的第1基座11A 與第2基座11B,可分別搭載紅色雷射二極體31R和紅色雷射檢測用的光二極體32R。 The first pedestal 11A and the second pedestal 11B of the red mixing pedestal 11C1 are arranged side by side in the light irradiation direction so as to face the optical element 25. The red pedestal diode 31R and the red laser detecting photodiode 32R can be mounted on the first pedestal 11A and the second pedestal 11B of the red hybrid pedestal 11C1, respectively.

綠色用混合基座11C2的第1基座11A和第2基座11B,係以朝向光學元件25的方式沿著與光的照射方向垂直的方向排列配置。且,在綠色用混合基座11C2的第1基座11A和第2基座11B,分別搭載綠色雷射二極體31G和綠色雷射檢測用的光二極體32G。 The first pedestal 11A and the second pedestal 11B of the green hybrid susceptor 11C2 are arranged side by side in a direction perpendicular to the irradiation direction of the light so as to face the optical element 25. Further, the green laser diode 31G and the green laser light detecting diode 32G are mounted on the first pedestal 11A and the second pedestal 11B of the green hybrid pedestal 11C2, respectively.

藍色用混合基座11C3的第1基座11A和第2基座11B,係以朝向光學元件26的方式沿著與光的照射方向垂直的方向排列配置。且,在藍色用混合基座11C3的第1基座11A和第2基座11B,分別搭載藍色雷射二極體31B和藍色雷射檢測用的光二極體32B。 The first pedestal 11A and the second pedestal 11B of the blue mixing pedestal 11C3 are arranged side by side in a direction perpendicular to the irradiation direction of the light so as to face the optical element 26. In addition, the blue laser diode 31B and the blue laser light detecting diode 32B are mounted on the first pedestal 11A and the second pedestal 11B of the blue hybrid pedestal 11C3, respectively.

在具有此種構成的實施形態中,紅色的光LR係從紅色雷射二極體31R照射到光學元件25,綠色的光LG係從綠色雷射二極體31G照射到光學元件25。且,在光學元件25中,光LR與光LG被合成,所合成的光LRG朝光學元件26射出。 In the embodiment having such a configuration, the red light L R is irradiated to the optical element 25 from the red laser diode 31R, and the green light L G is irradiated from the green laser diode 31G to the optical element 25. Further, in the optical element 25, the light L R and the light L G are combined, and the synthesized light L RG is emitted toward the optical element 26.

接著,藍色的光LB從藍色雷射二極體31B照射到光學元件26,在光學元件26中,光LRG與光LB被合成。所合成的光LRGB從光學元件26朝光的照射方向出射。 Next, the blue light L B is irradiated from the blue laser diode 31B to the optical elements 26, 26, the light L RG light L B are combined in the optical element. The synthesized light L RGB is emitted from the optical element 26 toward the light irradiation direction.

亦即,根據實施形態,藉由將3組混合基座11C設置於密封用金屬膜20的內側的區域,可將紅色的光LR與綠色的光LG與藍色的光LB合成並射出外部。因此,可實現能夠作為顯示器光源使用的光學裝置。 In other words, according to the embodiment, by providing the three sets of the hybrid susceptor 11C in the region inside the sealing metal film 20, the red light L R and the green light L G and the blue light L B can be combined. Shoot out the outside. Therefore, an optical device that can be used as a display light source can be realized.

又,實施形態中,紅色雷射檢測用的光二極體32R、綠色雷射檢測用的光二極體32G、和藍色雷射檢測用的光二極體32B分別被搭載於對應的第2基座11B。藉此,可對來自紅色雷射二極體31R之光LR的光量、和來自綠色雷射二極體31G之光LG的光量、和來自藍色雷射二極體31B之光LB的光量分別進行回饋控制。因此,可射出經調整的高品質的光LRGBIn the embodiment, the photodiode 32R for red laser detection, the photodiode 32G for green laser detection, and the photodiode 32B for blue laser detection are respectively mounted on the corresponding second pedestal. 11B. Thereby, the amount of light of the light L R from the red laser diode 31R, and the amount of light of the light L G from the green laser diode 31G, and the light L B from the blue laser diode 31B can be obtained. The amount of light is separately fed back. Therefore, the adjusted high quality light L RGB can be emitted.

再者,實施形態中,紅色用混合基座11C1與綠色用混合基座11C2的間隔、或紅色用混合基座11C1與藍色用混合基座11C3的間隔中較窄的間隔D1,係比綠色用混合基座11C2與藍色用混合基座11C3的間隔D2還寬的間隔。 Further, in the embodiment, the interval between the red mixed base 11C1 and the green mixed base 11C2 or the interval D1 between the red mixed base 11C1 and the blue mixed base 11C3 is greener than the green The interval between the mixing base 11C2 and the blue mixing base 11C3 is also wide.

藉此,可將容易受到來自其他元件的發熱的影響之紅色雷射二極體31R,與綠色雷射二極體31G及藍色雷射二極體31B分離而配置。因此,可將光LR從紅色雷射二極體31R穩定地射出。 Thereby, the red laser diode 31R which is susceptible to heat generation from other elements can be disposed apart from the green laser diode 31G and the blue laser diode 31B. Therefore, the light L R can be stably emitted from the red laser diode 31R.

再者,在實施形態中,從紅色雷射二極體31R射出之光LR的朝向、和從綠色雷射二極體31G射出之光LG的朝向、和從藍色雷射二極體31B射出之光LB的朝向,係朝向不會碰撞到3組混合基座11C的方向。藉此,可實現小型且高品質的RGB一體型模組。 Furthermore, in the embodiment, the direction of the light L R emitted from the red laser diode 31R and the direction of the light L G emitted from the green laser diode 31G and the blue laser diode are obtained. The direction of the light L B emitted by the 31B is directed in a direction that does not collide with the three sets of the hybrid pedestals 11C. This makes it possible to realize a compact and high-quality RGB integrated module.

此外,目前為止所顯示的發光元件搭載用封裝體A1~A17的尺寸,其寬度及長度只要為2~5mm左右即可,高度只要為0.2~1mm左右即可。 In addition, the size and length of the light-emitting element mounting packages A1 to A17 which are displayed so far may be about 2 to 5 mm, and the height may be about 0.2 to 1 mm.

又,目前為止所顯示的發光元件搭載用封裝體A1~A17中,係顯示在基座11的搭載面11a上設置元件用端子12a,另一方面,元件用端子12b配置在與基座11(亦即,搭載面11a)分離的位置之構成。 Further, in the light-emitting element mounting packages A1 to A17 displayed so far, the element terminal 12a is provided on the mounting surface 11a of the susceptor 11, and the element terminal 12b is disposed on the pedestal 11 ( That is, the configuration in which the surface 11a) is separated is mounted.

然而,本實施形態之發光元件搭載用封裝體A1~A17的情況並不限定於此,亦可構成為如圖7A所示使元件用端子12a及元件用端子12b在基座11的搭載面11a上相互以預定的間隔分離而配置。此外,於此情況下,元件用端子12a及元件用端子12b係處於在基座11的搭載面11a上,藉由構成基座11的陶瓷而相互絕緣的狀態。 However, the case of the light-emitting element mounting packages A1 to A17 of the present embodiment is not limited thereto, and the element terminal 12a and the element terminal 12b may be placed on the mounting surface 11a of the susceptor 11 as shown in FIG. 7A. The upper sides are arranged apart from each other at a predetermined interval. In this case, the element terminal 12a and the element terminal 12b are in a state of being insulated from each other by the ceramics constituting the susceptor 11 on the mounting surface 11a of the susceptor 11.

如此,當將元件用端子12a及元件用端子12b設成在基座11上接近的配置時,可縮短將發光元件30與元件用端子12a、12b(尤其,元件用端子12b)接線連接之連接線的長度。 When the element terminal 12a and the element terminal 12b are arranged close to each other on the susceptor 11, the connection between the light-emitting element 30 and the component terminals 12a and 12b (in particular, the component terminal 12b) can be shortened. The length of the line.

因此,根據圖7A的例子,可謀求發光元件搭載用封裝體A1~A17的進一步小型化。又,根據圖7A的例子,可減少因輸出輸入的電流所引起的電感(inductance)。 Therefore, according to the example of FIG. 7A, it is possible to further reduce the size of the light-emitting element mounting packages A1 to A17. Further, according to the example of FIG. 7A, the inductance caused by the current input and output can be reduced.

再者,至此為止所示的發光元件搭載用封裝體A1~A17中,如圖7B所示,元件用端子12a及元件用端子12b亦可以具有預定高度的形式立體地形成於基座11的搭載面11a上。 Further, in the light-emitting element mounting packages A1 to A17 shown so far, as shown in FIG. 7B, the element terminal 12a and the element terminal 12b may be three-dimensionally formed on the susceptor 11 in a predetermined height. On face 11a.

如上述,為了將元件用端子12a、12b立體地形成,例如,如圖7B所示,將相當於元件用端子12a、 12b之每一者的面積的小基座11D、11E,以與基座11相同的材質一體地形成於搭載面11a上。 As described above, in order to form the element terminals 12a and 12b three-dimensionally, for example, as shown in FIG. 7B, the small pedestals 11D and 11E corresponding to the area of each of the element terminals 12a and 12b are used as the pedestal. 11 the same material is integrally formed on the mounting surface 11a.

元件用端子12a及元件用端子12b係位在基座11的搭載面11a上比搭載面11a的其他區域更高的位置。換言之,元件用端子12a及元件用端子12b的區域成為凸部,其他區域成為凹部。 The element terminal 12a and the element terminal 12b are positioned higher on the mounting surface 11a of the susceptor 11 than other areas of the mounting surface 11a. In other words, the region of the element terminal 12a and the element terminal 12b is a convex portion, and the other regions are concave portions.

如此,若元件用端子12a及元件用端子12b設成在基座11的搭載面11a上以具有預定高度的形式立體地形成的構造時,則發光元件30可設成自搭載面11a浮起的狀態。 When the element terminal 12a and the element terminal 12b are formed to be three-dimensionally formed on the mounting surface 11a of the susceptor 11 with a predetermined height, the light-emitting element 30 can be floated from the mounting surface 11a. status.

藉此,可抑制發射自發光元件30的光在搭載面11a反射或被吸收。因此,根據圖7B的例子,可謀求發光元件30之發光的穩定化。 Thereby, it is possible to suppress the light emitted from the light-emitting element 30 from being reflected or absorbed on the mounting surface 11a. Therefore, according to the example of FIG. 7B, the light emission of the light-emitting element 30 can be stabilized.

又,圖7B的例中,如圖7C所示,在元件用端子12a與元件用端子12b中,元件用端子12b相對於搭載面11a的高度h2係以比元件用端子12a相對於搭載面11a的高度h1還高較佳。再者,元件用端子12b的高度h2係以比元件用端子12a的高度h1高出相當於發光元件30的厚度t的量較佳。 In the example of FIG. 7B, as shown in FIG. 7C, in the element terminal 12a and the element terminal 12b, the height h2 of the element terminal 12b with respect to the mounting surface 11a is compared with the mounting surface 11a of the element terminal 12a. The height h1 is also higher and better. Further, the height h2 of the element terminal 12b is preferably higher than the height h1 of the element terminal 12a by an amount corresponding to the thickness t of the light-emitting element 30.

藉此,如圖7C所示,可縮短將發光元件30與元件用端子12b接線連接之連接線W的長度。因此,根據圖7C的例子,可減少因輸出輸入的電流所引起的電感。 Thereby, as shown in FIG. 7C, the length of the connecting wire W for connecting the light-emitting element 30 to the component terminal 12b can be shortened. Therefore, according to the example of FIG. 7C, the inductance due to the current of the output input can be reduced.

圖7D係表示實施形態的陣列型封裝體C1之俯視圖。圖7D所示的陣列型封裝體C1係連結有複數 個上述的發光元件搭載用封裝體中的發光元件搭載用封裝體A1。 Fig. 7D is a plan view showing the array type package C1 of the embodiment. In the array type package C1 shown in Fig. 7D, the light-emitting element mounting package A1 of the plurality of light-emitting element mounting packages described above is connected.

<發光元件搭載用封裝體的製造方法>  <Method for Manufacturing Light-Emitting Element Mounting Package>  

其次,說明關於各實施形態之發光元件搭載用封裝體的製造方法。 Next, a method of manufacturing the package for mounting a light-emitting element according to each embodiment will be described.

首先,針對第1實施形態之發光元件搭載用封裝體A1的製造方法,使用圖8及圖9來進行說明。圖8係分別從上方(只有圖8的(d),是從下方)觀看前半部的各步驟之俯視圖,圖9係分別以側剖視圖觀看後半部的各步驟之剖面圖。 First, a method of manufacturing the light-emitting element mounting package A1 of the first embodiment will be described with reference to FIGS. 8 and 9 . Fig. 8 is a plan view showing the steps of the front half from the top (only (d) of Fig. 8 is from below), and Fig. 9 is a cross-sectional view showing the steps of the rear half in a side sectional view, respectively.

如圖8的(a)所示,準備預先加工成預定形狀的生胚片50。接著,將生胚片50的預定兩處在俯視下衝切成圓形,將所衝切的2個孔部分別用通路導體51a、51b予以填埋(圖8的(b))。 As shown in FIG. 8(a), a green sheet 50 previously processed into a predetermined shape is prepared. Next, the predetermined two portions of the green sheet 50 are punched into a circular shape in plan view, and the two punched portions are filled with the via conductors 51a and 51b (Fig. 8(b)).

其次,在生胚片50的上面,以與通路導體51a繫接的方式印刷導體圖案52a,以與通路導體51b繫接的方式印刷導體圖案52b。又,同時,以包圍導體圖案52a、52b的方式印刷框狀的導體圖案52c(圖8的(c))。 Next, on the upper surface of the green sheet 50, the conductor pattern 52a is printed so as to be in contact with the via conductor 51a, and the conductor pattern 52b is printed so as to be in contact with the via conductor 51b. At the same time, the frame-shaped conductor pattern 52c is printed so as to surround the conductor patterns 52a and 52b ((c) of FIG. 8).

接著,在生胚片50的下面,以與通路導體51a繫接的方式印刷導體圖案53a,以與通路導體51b繫接的方式印刷導體圖案53b(圖8的(d))。 Next, the conductor pattern 53a is printed on the lower surface of the green sheet 50 so as to be in contact with the via conductor 51a, and the conductor pattern 53b is printed so as to be in contact with the via conductor 51b ((d) of FIG. 8).

顯示之後的步驟的圖9係圖8的(d)所示之E-E線的箭頭方向所見的剖面圖。如圖9的(a)所示,使用預定形狀的衝壓模具100,從生胚片50的上方朝下方進行衝壓加工,而形成凸部54(圖9的(b))。 Fig. 9 showing the subsequent steps is a cross-sectional view taken along the line E-E of the line E-E shown in Fig. 8(d). As shown in FIG. 9( a ), the press die 100 of a predetermined shape is used to perform press working from the upper side of the green sheet 50 to form the convex portion 54 ( FIG. 9( b )).

又,同時,使導體圖案52a(參照圖9的(a))變形,形成設置於凸部54的上面之導體圖案52a1、設置於凸部54的側面之導體圖案52a2、和與凸部54鄰接而設置的導體圖案52a3。 At the same time, the conductor pattern 52a (see FIG. 9(a)) is deformed to form the conductor pattern 52a1 provided on the upper surface of the convex portion 54, and the conductor pattern 52a2 provided on the side surface of the convex portion 54 and adjacent to the convex portion 54. The conductor pattern 52a3 is provided.

在此,凸部54係對應於發光元件搭載用封裝體A1的基座11(參照圖1B)之部位,導體圖案52a1、52a2、52a3係分別對應於元件用端子12a(參照圖1B)、側面導體13(參照圖1B)、平面導體14(參照圖1B)的部位。 Here, the convex portion 54 corresponds to the portion of the susceptor 11 (see FIG. 1B) of the light-emitting element mounting package A1, and the conductor patterns 52a1, 52a2, and 52a3 correspond to the element terminal 12a (see FIG. 1B) and the side surface, respectively. The conductor 13 (see Fig. 1B) and the portion of the planar conductor 14 (see Fig. 1B).

又,通路導體51a係與發光元件搭載用封裝體A1的基板側通路導體15a(參照圖1B)對應之部位,導體圖案53a係與電源用端子16a(參照圖1B)對應之部位,導體圖案52c係與密封用金屬膜20(參照圖1B)對應之部位。 In addition, the via conductor 51a is a portion corresponding to the substrate-side via conductor 15a (see FIG. 1B) of the light-emitting element mounting package A1, and the conductor pattern 53a is a portion corresponding to the power supply terminal 16a (see FIG. 1B), and the conductor pattern 52c It is a part corresponding to the metal film for sealing 20 (refer FIG. 1B).

再者,圖9的(b)中雖未圖示,但在生胚片50中,通路導體51b(參照圖8的(b))係與發光元件搭載用封裝體A1的基板側通路導體15b(參照圖1C)對應之部位。 In the green sheet 50, the via conductor 51b (see FIG. 8(b)) and the substrate-side via conductor 15b of the light-emitting element mounting package A1 are not shown. (Refer to Figure 1C) Corresponding parts.

又,導體圖案52b(參照圖8的(c))係與發光元件搭載用封裝體A1的元件用端子12b(參照圖1C)對應之部位,導體圖案53b(圖8的(d)參照)係與電源用端子16b(參照圖1C)對應之部位。 In addition, the conductor pattern 52b (see FIG. 8(c)) is a portion corresponding to the element terminal 12b (see FIG. 1C) of the light-emitting element mounting package A1, and the conductor pattern 53b (refer to FIG. 8(d)) A portion corresponding to the power supply terminal 16b (see FIG. 1C).

接著,在製造步驟的最後,將如圖9的(b)所示般形成的生胚片50在高溫(約1800℃)下燒成,而完成發光元件搭載用封裝體A1。 Then, at the end of the manufacturing process, the green sheet 50 formed as shown in FIG. 9(b) is fired at a high temperature (about 1800 ° C) to complete the light-emitting element mounting package A1.

使用於上述的製造步驟的生胚片50係以無機粉體作為基本構成,該無機粉體係例如在屬於主原料的氮化鋁的粉體,以包含氧化釔(Y2O3)、氧化鈣(CaO)、氧化鉺(Er2O3)等的粉體作為助燒結劑加以混合而成。然後,在此無機粉體添加混合有機黏合劑、溶劑、溶媒而成為泥漿狀,並且藉由將此使用以往週知的刮刀法(doctor blade method)、壓輥法(calendar roll)而形成生胚片50。 The green sheet 50 used in the above-described manufacturing step is mainly composed of an inorganic powder system containing, for example, a powder of aluminum nitride belonging to a main raw material to contain yttrium oxide (Y 2 O 3 ), calcium oxide. Powders such as (CaO) and cerium oxide (Er 2 O 3 ) are mixed as a sintering aid. Then, a mixed organic binder, a solvent, and a solvent are added to the inorganic powder to form a slurry, and a raw blade is formed by using a conventionally known doctor blade method and a calendar roll method. Sheet 50.

又,導體圖案52a、52b、52c、53a、53b和通路導體51a、51b,係由糊料(paste)形成,該糊料係為例如在屬於主原料的鎢(W),以氮化鋁、有機黏合劑、溶劑等作為共劑加以混合而成。 Further, the conductor patterns 52a, 52b, 52c, 53a, 53b and the via conductors 51a, 51b are formed of a paste which is, for example, tungsten (W) which is a main raw material, and is made of aluminum nitride. An organic binder, a solvent, or the like is mixed as a co-agent.

接著,針對第2實施形態之發光元件搭載用封裝體A2的製造方法,使用圖10~圖12進行說明。 Next, a method of manufacturing the light-emitting element mounting package A2 of the second embodiment will be described with reference to FIGS. 10 to 12 .

發光元件搭載用封裝體A2係對兩片生胚片分別實施預定的加工後,積層兩片生胚片,最後將所積層的成形體燒成而形成。 In the light-emitting element mounting package A2, two green sheets are subjected to predetermined processing, and then two green sheets are laminated, and finally the formed body is fired.

以下,依據圖10的俯視圖來說明兩片生胚片中的上層之生胚片60的前半部的各步驟,依據圖11的俯視圖來說明下層之生胚片70的前半部的各步驟。最後,依據圖12的俯視圖來說明生胚片60、70之後半部的各步驟。 Hereinafter, each step of the front half of the upper green sheet 60 of the two green sheets will be described with reference to the plan view of Fig. 10, and the steps of the front half of the lower green sheet 70 will be described based on the plan view of Fig. 11. Finally, the steps of the second half of the green sheets 60, 70 are illustrated in accordance with the top view of FIG.

如圖10的(a)所示,準備事先加工成預定形狀的生胚片60。接著,將生胚片60的預定四處在俯視下衝切成圓形,將所衝切的4個孔部分別用通路導體61a、61b、61c、61d予以填埋(圖10的(b))。 As shown in (a) of FIG. 10, the green sheet 60 previously processed into a predetermined shape is prepared. Next, the predetermined four portions of the green sheets 60 are punched into a circular shape in plan view, and the four hole portions that are punched are filled with the via conductors 61a, 61b, 61c, and 61d (Fig. 10(b)). .

其次,在生胚片60的上面,以與通路導體61a繫接的方式印刷導體圖案62a,以與通路導體61b繫接的方式印刷導體圖案62b。又,同時,以包圍導體圖案62a、62b的方式印刷框狀的導體圖案62e。再者,同時,以與通路導體61c繫接的方式印刷導體圖案62c,且以與通路導體61d繫接的方式印刷導體圖案62d(圖10的(c))。 Next, on the upper surface of the green sheet 60, the conductor pattern 62a is printed so as to be in contact with the via conductor 61a, and the conductor pattern 62b is printed so as to be in contact with the via conductor 61b. At the same time, the frame-shaped conductor pattern 62e is printed so as to surround the conductor patterns 62a and 62b. At the same time, the conductor pattern 62c is printed so as to be in contact with the via conductor 61c, and the conductor pattern 62d is printed so as to be in contact with the via conductor 61d ((c) of FIG. 10).

又,如圖11的(a)所示,準備預先加工成預定形狀的生胚片70。接著,在生胚片70的上面,印刷導體圖案71a、71b(圖11的(b))。此外,導體圖案71a係形成於與設在生胚片60的通路導體61a、61c對應的位置,導體圖案71b係形成於與設在生胚片60的通路導體61b、61d對應的位置。 Further, as shown in FIG. 11(a), the green sheet 70 which has been previously processed into a predetermined shape is prepared. Next, conductor patterns 71a and 71b are printed on the upper surface of the green sheet 70 ((b) of Fig. 11). Further, the conductor pattern 71a is formed at a position corresponding to the via conductors 61a and 61c provided in the green sheet 60, and the conductor pattern 71b is formed at a position corresponding to the via conductors 61b and 61d provided in the green sheet 60.

接著,以覆蓋生胚片70的下面之方式,印刷導體圖案72a(圖11的(c))。 Next, the conductor pattern 72a is printed so as to cover the lower surface of the green sheet 70 ((c) of Fig. 11).

顯示之後的步驟的圖12係圖10的(c)所示之F-F線的箭頭方向所見的剖面圖。如圖12的(a)所示,使用預定形狀的衝壓模具101,從生胚片60的上方朝下方進行衝壓加工,而形成凸部63(圖12的(b))。 Fig. 12 showing the subsequent steps is a cross-sectional view taken along the line F-F of the line F-F shown in Fig. 10(c). As shown in FIG. 12( a ), the press die 101 of a predetermined shape is used to perform press working from the upper side of the green sheet 60 to form the convex portion 63 ( FIG. 12( b )).

又,同時,使導體圖案62a(參照圖12的(a))變形,而形成設置於凸部63的上面之導體圖案62a1、設置於凸部63的側面之導體圖案62a2、和與凸部63鄰接設置的導體圖案62a3。 At the same time, the conductor pattern 62a (see FIG. 12(a)) is deformed to form the conductor pattern 62a1 provided on the upper surface of the convex portion 63, the conductor pattern 62a2 provided on the side surface of the convex portion 63, and the convex portion 63. The conductor pattern 62a3 is disposed adjacent to the conductor pattern 62a3.

在此,凸部63係與發光元件搭載用封裝體A2的基座11(參照圖2B)對應的部位,導體圖案62a1、 62a2、62a3係分別與元件用端子12a(參照圖2B)、側面導體13(參照圖2B)、平面導體14(參照圖2B)對應的部位。 Here, the convex portion 63 is a portion corresponding to the susceptor 11 (see FIG. 2B) of the light-emitting element mounting package A2, and the conductor patterns 62a1, 62a2, and 62a3 are respectively connected to the element terminal 12a (see FIG. 2B) and the side conductor. 13 (refer to FIG. 2B) and a portion corresponding to the planar conductor 14 (see FIG. 2B).

又,通路導體61a、61c係分別與發光元件搭載用封裝體A2的基板側通路導體15a(參照圖2B)、端子側通路導體18a(參照圖2B)對應的部位。再者,導體圖案62c、62e係分別與發光元件搭載用封裝體A2的電源用端子16a(參照圖2B)、密封用金屬膜20(參照圖2B)對應的部位。 Further, the via conductors 61a and 61c are respectively corresponding to the substrate-side via conductor 15a (see FIG. 2B) and the terminal-side via conductor 18a (see FIG. 2B) of the light-emitting element mounting package A2. In addition, the conductor patterns 62c and 62e are respectively corresponding to the power supply terminal 16a (see FIG. 2B) and the sealing metal film 20 (see FIG. 2B) of the light-emitting element mounting package A2.

接著,如圖12的(c)所示,在經衝壓加工的生胚片60的下側配置生胚片70以進行加熱加壓,而形成積層成形體80(圖12的(d))。 Then, as shown in FIG. 12(c), the green sheet 70 is placed on the lower side of the press-formed green sheet 60 to be heated and pressurized to form a laminated molded body 80 ((d) of FIG. 12).

在此,導體圖案71a係與發光元件搭載用封裝體A2的配線導體17a(參照圖2B)對應的部位,導體圖案72a係與金屬膜21(參照圖2B)對應的部位。 Here, the conductor pattern 71a is a portion corresponding to the wiring conductor 17a (see FIG. 2B) of the light-emitting element mounting package A2, and the conductor pattern 72a is a portion corresponding to the metal film 21 (see FIG. 2B).

再者,圖12的(d)中雖未圖示,惟在積層成形體80中,通路導體61b、61d(參照圖10的(b))係分別與發光元件搭載用封裝體A2的基板側通路導體15b(參照圖2C)、端子側通路導體18b(參照圖2C)對應的部位。 In addition, in the laminated molded body 80, the via conductors 61b and 61d (see FIG. 10(b)) are respectively on the substrate side of the light-emitting element mounting package A2. A portion corresponding to the via conductor 15b (see FIG. 2C) and the terminal side via conductor 18b (see FIG. 2C).

又,導體圖案62b,62d(參照圖10的(c))係分別與發光元件搭載用封裝體A2的元件用端子12b(參照圖2C)、電源用端子16b(參照圖2C)對應之部位,導體圖案71b(參照圖11的(b))係與配線導體17b(參照圖2C)對應之部位。 In addition, the conductor patterns 62b and 62d (see (c) of FIG. 10) are respectively corresponding to the component terminal 12b (see FIG. 2C) and the power supply terminal 16b (see FIG. 2C) of the light-emitting element mounting package A2. The conductor pattern 71b (see (b) of FIG. 11) is a portion corresponding to the wiring conductor 17b (see FIG. 2C).

接著,在製造步驟的最後,將如圖12的(d)所示般形成的積層成形體80在高溫(約1800℃)下燒成,而完成發光元件搭載用封裝體A2。 Then, at the end of the manufacturing process, the laminated molded body 80 formed as shown in FIG. 12(d) is fired at a high temperature (about 1800 ° C) to complete the light-emitting element mounting package A2.

接著,使用圖13,說明關於圖3A所示之變形例的發光元件搭載用封裝體A3的製造方法。此外,發光元件搭載用封裝體A3的製造步驟基本上係與圖8及圖9所示之發光元件搭載用封裝體A1的製造步驟相同,在此著眼於不同的步驟來說明。 Next, a method of manufacturing the light-emitting element mounting package A3 according to the modification shown in FIG. 3A will be described with reference to FIG. In addition, the manufacturing procedure of the light-emitting element mounting package A3 is basically the same as the manufacturing procedure of the light-emitting element mounting package A1 shown in FIGS. 8 and 9, and the description will be focused on different steps.

如圖13的(a)所示,在形成有複數個導體圖案、通路導體的生胚片50,使用預定形狀的衝壓模具102,從生胚片50的上方朝下方進行衝壓加工,而形成凸部54(圖13的(b))。 As shown in FIG. 13(a), in the green sheet 50 in which a plurality of conductor patterns and via conductors are formed, a press die 102 having a predetermined shape is used, and press forming is performed from above the green sheet 50 to form a convex portion. Part 54 ((b) of Fig. 13).

在此,將設置於生胚片50上面的導體圖案52a以僅配置於凸部54的上面之方式進行印刷,將貫通生胚片50的通路導體51a以位於凸部54內部的方式設置。 Here, the conductor pattern 52a provided on the upper surface of the green sheet 50 is printed so as to be disposed only on the upper surface of the convex portion 54, and the via conductor 51a penetrating the green sheet 50 is disposed inside the convex portion 54.

於是,導體圖案52a係成為與發光元件搭載用封裝體A3的元件用端子12a(參照圖3A)對應的部位,通路導體51a係成為與基座側通路導體19(參照圖3A)及基板側通路導體15a(參照圖3A)對應的部位。藉此,可形成設置基座側通路導體19的發光元件搭載用封裝體A3。 Then, the conductor pattern 52a is a portion corresponding to the element terminal 12a (see FIG. 3A) of the light-emitting element mounting package A3, and the via conductor 51a is a via-side via conductor 19 (see FIG. 3A) and a substrate-side via. The portion corresponding to the conductor 15a (see Fig. 3A). Thereby, the light-emitting element mounting package A3 in which the pedestal-side via conductor 19 is provided can be formed.

接著,使用圖14,就圖3C所示之發光元件搭載用封裝體A5的製造方法進行說明。此外,發光元件搭載用封裝體A5的製造步驟,基本上係與圖10~圖 12所示之發光元件搭載用封裝體A2的製造步驟相同,在此著眼於不同的步驟來說明。 Next, a method of manufacturing the light-emitting element mounting package A5 shown in FIG. 3C will be described with reference to FIG. In addition, the manufacturing procedure of the light-emitting element mounting package A5 is basically the same as the manufacturing process of the light-emitting element mounting package A2 shown in FIGS. 10 to 12, and the description will be focused on different steps.

在形成有複數個導體圖案和通路導體的生胚片60,使用預定形狀的衝壓模具103,從生胚片60的上方朝下方進行衝壓加工(圖14的(a))。 The green sheet 60 on which a plurality of conductor patterns and via conductors are formed is press-formed from the upper side of the green sheet 60 using a press die 103 having a predetermined shape (Fig. 14 (a)).

在此,由於在衝壓模具103,於與導體圖案62e對應的位置設置有凸部103a,所以藉由此凸部103a,在生胚片60的表面設置溝64,在溝64的內部配置導體圖案62e(圖14的(b))。 Here, since the convex portion 103a is provided at the position corresponding to the conductor pattern 62e in the press die 103, the groove portion 64 is provided on the surface of the green sheet 60 by the convex portion 103a, and the conductor pattern is disposed inside the groove 64. 62e ((b) of Fig. 14).

在此,溝64係成為與發光元件搭載用封裝體A5的溝10c(參照圖3C)對應之部位,導體圖案62e係成為與密封用金屬膜20(參照圖3C)對應之部位。藉此,可形成在基板10的表面10a形成有溝10c,在溝10c的內部設有密封用金屬膜20的發光元件搭載用封裝體A5。 Here, the groove 64 is a portion corresponding to the groove 10c (see FIG. 3C) of the light-emitting element mounting package A5, and the conductor pattern 62e is a portion corresponding to the sealing metal film 20 (see FIG. 3C). Thereby, the light-emitting element mounting package A5 in which the groove 10c is formed on the surface 10a of the substrate 10 and the sealing metal film 20 is provided inside the groove 10c can be formed.

[實施例]  [Examples]  

以下,具體地製作各實施形態及變形例之發光元件搭載用封裝體A1~A6,然後,製得適用此發光元件搭載用封裝體A1~A6的發光裝置。 In the following, the light-emitting element mounting packages A1 to A6 of the respective embodiments and modifications are specifically produced, and then the light-emitting devices to which the light-emitting element mounting packages A1 to A6 are applied are obtained.

首先,調製出氧化釔粉末以5質量%的比例,氧化鈣粉末以1質量%的比例混合於氮化鋁粉末94質量%中而成的混合粉末,作為用以形成生胚片的混合粉末。 First, a mixed powder obtained by mixing cerium oxide powder in a ratio of 5% by mass and a calcium oxide powder in an amount of 1% by mass in 94% by mass of the aluminum nitride powder was prepared as a mixed powder for forming a green sheet.

對於此混合粉末(固體含量)100質量份,添加20質量份的丙烯酸系黏合劑作為有機黏合劑、添加50質量份的甲苯,以調製漿料,接著,使用刮刀法,而製得預定厚度的生胚片。 To 100 parts by mass of the mixed powder (solid content), 20 parts by mass of an acrylic binder was added as an organic binder, and 50 parts by mass of toluene was added to prepare a slurry, followed by a doctor blade method to obtain a predetermined thickness. Raw embryos.

又,在導體圖案和通路導體等導體的形成方面,係使用在100重量份的鎢(W)粉末添加20重量份的氮化鋁粉末、8重量份的丙烯酸系黏合劑、並適當添加萜品醇(terpineol)而形成的導體。 Further, in the formation of conductors such as a conductor pattern and a via conductor, 20 parts by weight of aluminum nitride powder and 8 parts by weight of an acrylic binder are added to 100 parts by weight of tungsten (W) powder, and a suitable product is added. A conductor formed by a terpineol.

接著,使用具有上述成分的生胚片及導體,以圖8~圖14所示的製造方法來製作生胚片50(參照圖9的(b)、圖13的(b))和積層成形體80(參照圖12的(d))。 Next, the green sheets 50 and the conductors having the above-described components are used, and the green sheets 50 (see (b) and (b) of FIG. 9) and the laminated bodies are produced by the manufacturing method shown in FIGS. 8 to 14 . 80 (refer to (d) of Fig. 12).

將所製得的生胚片50和積層成形體80在還原氣體環境中,於最高溫度為1800℃的條件下進行2小時的燒成而製得發光元件搭載用封裝體A1~A6。此外,所製得之發光元件搭載用封裝體A1~A6的尺寸,燒成後形狀為寬度2.5mm×長度4.2mm×高度0.6mm,搭載面11a的尺寸為寬度0.5mm×長度0.5mm。 The prepared green sheets 50 and the laminated molded bodies 80 were fired in a reducing gas atmosphere at a maximum temperature of 1800 ° C for 2 hours to obtain light-emitting element mounting packages A1 to A6. Further, the dimensions of the package for mounting the light-emitting element mounting A1 to A6 were 2.5 mm in width × 4.2 mm in length × 0.6 mm in height, and the size of the mounting surface 11a was 0.5 mm in width × 0.5 mm in length.

在發光元件搭載用封裝體A1~A6中,以約5μm的厚度形成Ni鍍敷膜,接著以約0.1μm的厚度形成Au鍍敷膜。 In the light-emitting element mounting packages A1 to A6, a Ni plating film is formed to a thickness of about 5 μm, and then an Au plating film is formed to a thickness of about 0.1 μm.

接著,在發光元件搭載用封裝體A1~A6的搭載面11a安裝有發光元件30。在此,發光元件30對於搭載面11a的接合係使用Au-Sn黏著劑(熔點:280℃)。 Next, the light-emitting elements 30 are mounted on the mounting surface 11a of the light-emitting element mounting packages A1 to A6. Here, an Au-Sn adhesive (melting point: 280 ° C) is used for the bonding of the light-emitting element 30 to the mounting surface 11a.

接著,將鐵鎳鉻製的蓋罩40接合於密封用金屬膜20。在此,此接合係使用Ag-Sn黏著劑(熔點:221℃),蓋罩40的內部環境氣體係以He氣體取代。又,將已施作防反射塗布之預定尺寸的玻璃板,藉由低熔點玻璃糊料在約430℃下接合於蓋罩40的橫窗41。 Next, a cover made of iron-nickel-chromium is bonded to the metal film 20 for sealing. Here, this bonding system uses an Ag-Sn adhesive (melting point: 221 ° C), and the internal ambient gas system of the cover 40 is replaced with He gas. Further, a glass plate of a predetermined size which has been applied as an anti-reflection coating is bonded to the lateral window 41 of the cover 40 at a temperature of about 430 ° C by a low-melting glass paste.

依此方式,製作適用實施形態的發光元件搭載用封裝體A1~A6之發光裝置。又,作為比較例,亦製作使用了適用習知的金屬基底之發光元件搭載用封裝體的發光裝置。 In this manner, the light-emitting device of the package for mounting the light-emitting element mountings A1 to A6 of the embodiment is produced. Moreover, as a comparative example, a light-emitting device using a package for mounting a light-emitting element of a conventional metal substrate was also produced.

其次,所製得之各發光裝置的熱阻分別進行評價。在此,針對各構造設定試樣個數n=5,評價基座11的搭載面11a的溫度與基板10的背面10b的溫度之溫度差。亦即,表示此溫度差的值愈大者,其熱阻愈小,且散熱性佳。 Next, the thermal resistance of each of the obtained light-emitting devices was evaluated separately. Here, the number of samples n=5 is set for each structure, and the temperature difference between the temperature of the mounting surface 11a of the susceptor 11 and the temperature of the back surface 10b of the substrate 10 is evaluated. That is, the larger the value indicating the temperature difference, the smaller the thermal resistance and the better heat dissipation.

又,在各發光裝置的熱阻評價中,針對基板10的背面10b沒有接合散熱構件的情況、與背面10b接合有散熱構件的情況分別進行評價。關於電源用端子16a、16b設置於基板10的表面10a的試樣,要接合的散熱構件係作成在基板10的背面10b整面貼附有散熱構件的尺寸(寬度2mm×長度3mm×厚度2mm)。 In the thermal resistance evaluation of each of the light-emitting devices, the case where the heat-dissipating member was not joined to the back surface 10b of the substrate 10 and the heat-dissipating member was bonded to the back surface 10b were evaluated. In the sample in which the power supply terminals 16a and 16b are provided on the surface 10a of the substrate 10, the heat dissipating member to be joined is formed such that the heat dissipating member is attached to the entire surface of the back surface 10b of the substrate 10 (width: 2 mm × length: 3 mm × thickness: 2 mm) .

另一方面,關於電源用端子16a、16b設置於基板10的背面10b的試樣,散熱構件係作成扣除電源用端子16a、16b的部分之尺寸。 On the other hand, in the sample in which the power supply terminals 16a and 16b are provided on the back surface 10b of the substrate 10, the heat radiating member is formed to have a size in which the power supply terminals 16a and 16b are removed.

除了熱阻評價之外,亦就蓋罩40的內部之He氣體的漏洩性進行評價。具體而言,將所製得的發光裝置放入真空容器,藉由氣相色譜儀(gas chromatograph)測定檢測He氣體的時間。又,此評價結果的值,係設為在適用了發光元件搭載用封裝體A1的試樣1且He最先被檢測出的時間設為1.0時的相對時間。 In addition to the thermal resistance evaluation, the leakage of He gas inside the cover 40 was also evaluated. Specifically, the obtained light-emitting device was placed in a vacuum vessel, and the time for detecting He gas was measured by a gas chromatograph. In addition, the value of the evaluation result is a relative time when the sample 1 to which the light-emitting element mounting package A1 is applied and the time when He is first detected is 1.0.

表1顯示各構造的熱阻評價及He氣體的漏洩性評價的結果。 Table 1 shows the results of thermal resistance evaluation of each structure and leakage evaluation of He gas.

由適用了習知的金屬基底的試樣7、與適用了各實施形態的發光元件搭載用封裝體A1~A6的試樣1~6之比較得知,本實施形態的發光元件搭載用封裝體A1~A6的散熱性優異。 The light-emitting element mounting package of the present embodiment is obtained by comparing the sample 7 to which the conventional metal substrate is applied, and the samples 1 to 6 to which the light-emitting element mounting packages A1 to A6 of the respective embodiments are applied. A1~A6 have excellent heat dissipation.

又,由基座11設有側面導體13的試樣1、2、5、與基座11設有基座側通路導體19的試樣3、4、6之比較得知,藉由在基座11配置基座側通路導體19,散熱性得以進一步提升。 Further, the samples 1, 2, and 5 in which the side conductors 13 are provided on the susceptor 11, and the samples 3, 4, and 6 in which the susceptor 11 is provided with the pedestal-side via conductors 19 are compared with each other. 11 The base side via conductor 19 is disposed, and heat dissipation is further improved.

此外,關於適用了發光元件搭載用封裝體A7~A17的試樣,係以同樣方式製作並進行評價。關於這些試樣的熱阻,針對試樣6的熱阻的各值,有散熱構件及無散熱構件均在±1℃的範圍。又,He漏洩試驗的結果亦停止於0.95±0.01的範圍。 In addition, the samples to which the light-emitting element mounting packages A7 to A17 were applied were produced and evaluated in the same manner. Regarding the thermal resistance of these samples, the heat-dissipating members and the non-heat-dissipating members were in the range of ±1 ° C for each value of the thermal resistance of the sample 6. Further, the results of the He leak test also stopped in the range of 0.95 ± 0.01.

以上,就本發明的實施形態進行說明,惟本發明不限於上述實施形態,只要不逸離其旨趣則可進行各種變更。例如,上述的實施形態中,係使用蓋罩40將發光元件30等進行氣密密封,惟氣密密封的構件不限於蓋罩40。例如,亦可將在預定的位置設有橫窗的框狀密封環(密封構件)與板狀的蓋體組合以對發光元件30等進行氣密密封。 The embodiment of the present invention has been described above, but the present invention is not limited to the above embodiment, and various modifications can be made without departing from the scope of the invention. For example, in the above-described embodiment, the light-emitting element 30 and the like are hermetically sealed by the cover 40, but the member that is hermetically sealed is not limited to the cover 40. For example, a frame-shaped seal ring (sealing member) provided with a horizontal window at a predetermined position may be combined with a plate-shaped cover to hermetically seal the light-emitting element 30 or the like.

如上所述,實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A1~A17)具備平板狀的基板10、和從基板10的表面10a突出且具有供搭載電氣元件(發光元件30、雷射二極體31、紅色雷射二極體31R、綠色雷射二極體31G、藍色雷射二極體31B)的搭載面11a之一個以上的基座11,且基板10和基座11係以陶瓷形成一體。藉此,可實現散熱性高的電氣元件搭載用封裝體。 As described above, the package for mounting an electric component (the package for mounting the light-emitting element A1 to A17) of the embodiment includes the flat substrate 10 and the electric component (light-emitting element 30) that protrudes from the surface 10a of the substrate 10 and is mounted thereon. One or more susceptors 11 of the mounting surface 11a of the laser diode 31, the red laser diode 31R, the green laser diode 31G, and the blue laser diode 31B), and the substrate 10 and the pedestal The 11 series is made of ceramic. Thereby, it is possible to realize a package for mounting an electric component having high heat dissipation properties.

又,實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A1、A2、A5、A7~A17)具備設置於基座11的搭載面11a之元件用端子12a、和設置於基座11的側面11b且延伸於基座11的厚度方向之側面導體13、和設置於基板10內部且延伸於基板10的厚度方向之基板側通路導體15a,且元件用端子12a和側面導體13和基板側通路導體15a係連接著。藉此,能夠使電氣元件搭載用封裝體的散熱性。 Further, the package for mounting an electric component (the package for mounting the light-emitting element A1, A2, A5, A7 to A17) of the embodiment includes the component terminal 12a provided on the mounting surface 11a of the susceptor 11, and the base 11a. The side surface 11b extending in the thickness direction of the susceptor 11 and the substrate-side via conductor 15a extending inside the substrate 10 and extending in the thickness direction of the substrate 10, and the element terminal 12a and the side surface conductor 13 and the substrate side The via conductors 15a are connected. Thereby, the heat dissipation property of the package for mounting an electric component can be made.

又,實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A3、A4、A6)具備設置於基座11 的搭載面11a之元件用端子12a、和設置於基座11的內部且延伸於基座11的厚度方向之基座側通路導體19、和設置於基板10內部且延伸於基板10的厚度方向之基板側通路導體15a,且元件用端子12a與基座側通路導體19與基板側通路導體15a係連接著。藉此,能夠使電氣元件搭載用封裝體的散熱性進一步提升。 Further, the package for mounting an electric component (the package for mounting the light-emitting element A3, A4, and A6) of the embodiment includes the component terminal 12a provided on the mounting surface 11a of the susceptor 11, and the inside of the pedestal 11 and extending The base-side via conductor 19 in the thickness direction of the susceptor 11 and the substrate-side via conductor 15a extending inside the substrate 10 and extending in the thickness direction of the substrate 10, and the element terminal 12a and the pedestal-side via conductor 19 and the substrate The side via conductors 15a are connected. Thereby, the heat dissipation property of the package for mounting an electric component can be further improved.

又,實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A2、A4~A17)係具備設置於基板10的內部且延伸於基板10的面方向之配線導體17a,配線導體17a與基板側通路導體15a係連接著。藉此,不僅在基板10的背面10b,在基板10的表面10a也可配置電源用端子16a。 In addition, the package (the light-emitting element mounting packages A2, A4 to A17) of the embodiment includes the wiring conductor 17a which is provided inside the substrate 10 and extends in the surface direction of the substrate 10, and the wiring conductor 17a and the substrate The side via conductors 15a are connected. Thereby, the power supply terminal 16a can be disposed not only on the back surface 10b of the substrate 10 but also on the surface 10a of the substrate 10.

又,在實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A2、A4~A17)中,配線導體17a係設置在比基板10的表面10a還接近基板10的背面10b的位置。藉此,可實現可靠性高的電氣元件搭載用封裝體。 Further, in the package for mounting an electric component (the package for mounting the light-emitting element A2, A4 to A17) of the embodiment, the wiring conductor 17a is provided closer to the back surface 10b of the substrate 10 than the surface 10a of the substrate 10. Thereby, a highly reliable package for mounting an electric component can be realized.

在實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A2、A4~A17),係具備以包圍基座11的方式設置在基板10的表面10a側之密封用金屬膜20、和設置在密封用金屬膜20的外側之電源用端子16a,電源用端子16a與配線導體17a係連接著。藉此,可使封裝體的散熱性進一步提升。 The package for electrical component mounting (the package for mounting the light-emitting element A2, A4 to A17) of the embodiment includes the metal film for sealing 20 provided on the surface 10a side of the substrate 10 so as to surround the susceptor 11, and the sealing metal film 20 The power supply terminal 16a on the outer side of the sealing metal film 20 is connected to the wiring conductor 17a. Thereby, the heat dissipation of the package can be further improved.

又,在實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A5,A6)中,在基板10的表面 10a以包圍基座11的方式設有溝10c,密封用金屬膜20係設置於溝10c的內部。藉此,可使電氣裝置的可靠性進一步提升,並且可使封裝體的散熱性進一步提升。 In the package (the light-emitting element mounting package A5, A6) of the embodiment, the groove 10c is provided on the surface 10a of the substrate 10 so as to surround the susceptor 11, and the sealing metal film 20 is provided. Inside the groove 10c. Thereby, the reliability of the electrical device can be further improved, and the heat dissipation of the package can be further improved.

又,在實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A9~A12、A14)中,電源用端子16a、16b係設置在比基板10的表面10a低的位置。藉此,FPC200的對位變得容易進行。 Further, in the package for mounting an electric component (the package for mounting the light-emitting element A9 to A12, A14) of the embodiment, the power supply terminals 16a and 16b are provided at a position lower than the surface 10a of the substrate 10. Thereby, the alignment of the FPC 200 becomes easy.

又,在實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A12、A14)中,電源用端子16a、16b的外緣具有交叉的兩個直線狀邊緣16c、16d,兩個邊緣16c、16d係配置成分別與基板10的端面10d及側面10e的邊緣對齊。藉此,可使電氣裝置的模組設計變容易。 In the package for mounting an electric component (light-emitting element mounting packages A12 and A14) of the embodiment, the outer edges of the power supply terminals 16a and 16b have two linear edges 16c and 16d that intersect each other, and two edges 16c. The 16d is arranged to be aligned with the edges of the end surface 10d and the side surface 10e of the substrate 10, respectively. Thereby, the module design of the electric device can be made easy.

又,在實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A13、A14)中,密封用金屬膜20內側的區域,除了基座11的部分以外,係比基板10的表面10a還凹陷。藉此,可同時達成電氣裝置的進一步低背化、與抑制光自表面10a側的面反射。 In the package for mounting an electric component (light-emitting element mounting packages A13 and A14) of the embodiment, the region inside the sealing metal film 20 is larger than the surface 10a of the substrate 10 except for the portion of the susceptor 11. Depression. Thereby, it is possible to simultaneously achieve further lowering of the electrical device and suppressing surface reflection of light from the surface 10a side.

又,在實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A15~A17)中,在密封用金屬膜20之內側的區域,設有複數個基座11。藉此,可達成電氣裝置的小型化。 Further, in the package for mounting an electric component (the package for mounting the light-emitting element A15 to A17) of the embodiment, a plurality of susceptors 11 are provided in a region inside the metal film 20 for sealing. Thereby, the miniaturization of the electric device can be achieved.

又,在實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A16、A17)中,於密封用金屬膜20的內側區域,設有具有第1基座11A及第2基座11B 的混合基座11C作為基座11,混合基座11C之第2基座11B的高度低於第1基座11A的高度。藉此,可對從雷射二極體31(紅色雷射二極體31R、綠色雷射二極體31G、藍色雷射二極體31B)所發出的光L1(LR、LG、LB)之光量進行回饋控制。 Further, in the package for mounting an electric component (the package for mounting the light-emitting element A16 and A17) of the embodiment, the first pedestal 11A and the second pedestal 11B are provided in the inner region of the sealing metal film 20. The hybrid base 11C serves as the susceptor 11, and the height of the second pedestal 11B of the hybrid pedestal 11C is lower than the height of the first pedestal 11A. Thereby, the light L1 (L R , L G , and the light emitted from the laser diode 31 (the red laser diode 31R, the green laser diode 31G, and the blue laser diode 31B) can be used. The amount of light of L B ) is fed back.

又,在實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A17)中,於密封用金屬膜20的內側區域設有3組混合基座11C。藉此,能夠實現可將經調整後的高品質的光LRGB射出,並作為顯示器光源使用的光學裝置。 In the package for mounting an electric component (light-emitting element mounting package A17) of the embodiment, three sets of the hybrid pedestal 11C are provided in the inner region of the sealing metal film 20. Thereby, it is possible to realize an optical device that can emit the adjusted high-quality light L RGB and use it as a display light source.

又,在實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A17)中,3組混合基座11C係包含:具有用於搭載紅色雷射二極體31R的第1基座11A之紅色用混合基座11C1、和具有用於搭載綠色雷射二極體31G的第1基座11A之綠色用混合基座11C2、和具有用於搭載藍色雷射二極體31B的第1基座11A之藍色用混合基座11C3,且紅色用混合基座11C1與綠色用混合基座11C2的間隔、或者紅色用混合基座11C1與藍色用混合基座11C3的間隔中較窄的間隔D1,係比綠色用混合基座11C2與藍色用混合基座11C3的間隔D2還廣的間隔。藉此,可從紅色雷射二極體31R射出穩定的光LRFurther, in the package for mounting an electric component (the package for mounting the light-emitting element A17) of the embodiment, the three-group hybrid pedestal 11C includes the first pedestal 11A for mounting the red laser diode 31R. The red hybrid pedestal 11C1, the green hybrid pedestal 11C2 having the first pedestal 11A for mounting the green laser diode 31G, and the first base for mounting the blue laser diode 31B. The blue mixing base 11C3 of the seat 11A, and the interval between the red mixing base 11C1 and the green mixing base 11C2, or the interval between the red mixing base 11C1 and the blue mixing base 11C3 is narrow. D1 is wider than the interval D2 between the green mixing base 11C2 and the blue mixing base 11C3. Thereby, the stable light L R can be emitted from the red laser diode 31R.

又,在實施形態的電氣元件搭載用封裝體(發光元件搭載用封裝體A17)中,3組混合基座11C係配置成從各自搭載的雷射二極體(紅色雷射二極體31R、綠色雷射二極體31G、藍色雷射二極體31B)所射出之光 LR、LG、LB的朝向係朝向不會碰撞到3組混合基座11C的方向。藉此,可實現小型且高品質的RGB一體型模組。 Further, in the package for mounting an electric component (the package for mounting the light-emitting element A17) of the embodiment, the three types of hybrid pedestals 11C are arranged so as to be mounted from the respective laser diodes (red laser diodes 31R, The directions of the light beams L R , L G , and L B emitted by the green laser diode 31G and the blue laser diode 31B) are directed in a direction that does not collide with the three sets of the hybrid pedestals 11C. This makes it possible to realize a compact and high-quality RGB integrated module.

又,實施形態的陣列型封裝體C1係聯結有複數個電氣元件搭載用封裝體(發光元件搭載用封裝體A1~A17)。藉此,可獲得陣列型的電氣裝置。 In the array type package C1 of the embodiment, a plurality of packages for mounting electrical components (light-emitting element mounting packages A1 to A17) are connected. Thereby, an array type electric device can be obtained.

又,實施形態的陣列型封裝體C1係將電氣元件搭載用封裝體(發光元件搭載用封裝體A1~A17)彼此一體燒結而成。藉此,可獲得高散熱性且高強度的陣列型電氣裝置。 In the array type package C1 of the embodiment, the package for mounting an electric component (the package for mounting the light-emitting element A1 to A17) is integrally sintered. Thereby, an array type electric device having high heat dissipation and high strength can be obtained.

又,實施形態的電氣裝置具備:電氣元件搭載用封裝體(發光元件搭載用封裝體A1~A17);和搭載於電氣元件搭載用封裝體(發光元件搭載用封裝體A1~A17)的搭載面11a之電氣元件(發光元件30、雷射二極體31、紅色雷射二極體31R、綠色雷射二極體31G、藍色雷射二極體31B)。藉此,可實現高散熱性的電氣裝置。 In addition, the electric device of the embodiment includes the package for mounting the electric component (the package for mounting the light-emitting element A1 to A17) and the mounting surface for the package for mounting the component (the package for mounting the light-emitting device A1 to A17) 11a electrical component (light emitting element 30, laser diode 31, red laser diode 31R, green laser diode 31G, blue laser diode 31B). Thereby, an electrical device with high heat dissipation can be realized.

又,實施形態的電氣裝置具備:電氣元件搭載用封裝體(發光元件搭載用封裝體A1~A17);搭載於電氣元件搭載用封裝體(發光元件搭載用封裝體A1~A17)的搭載面11a之電氣元件(發光元件30、雷射二極體31、紅色雷射二極體31R、綠色雷射二極體31G、藍色雷射二極體31B);和具有設置於密封用金屬膜20上的橫窗41之蓋罩40。藉此,可實現高可靠性的電氣裝置。 In addition, the electric device of the embodiment includes the package for mounting the electric component (the package for mounting the light-emitting element A1 to A17), and the mounting surface 11a of the package for mounting the component (the package for mounting the light-emitting device A1 to A17) Electrical components (light-emitting element 30, laser diode 31, red laser diode 31R, green laser diode 31G, blue laser diode 31B); and metal film 20 provided for sealing The cover 40 of the upper horizontal window 41. Thereby, a highly reliable electrical device can be realized.

又,實施形態的電氣裝置具備:陣列型封裝體C1;和搭載於陣列型封裝體C1的搭載面11a之電氣元件(發光元件30、雷射二極體31、紅色雷射二極體 31R、綠色雷射二極體31G、藍色雷射二極體31B)。藉此,可獲得高散熱性且高強度的陣列型電氣裝置。 Further, the electric device of the embodiment includes the array type package C1 and the electric components (the light emitting element 30, the laser diode 31, the red laser diode 31R, and the mounting surface 11a of the array type package C1). Green laser diode 31G, blue laser diode 31B). Thereby, an array type electric device having high heat dissipation and high strength can be obtained.

進一步的功效和變形例,對本發明所屬技術領域中具有通常知識者而言是可容易導出的。因此,本發明更廣泛的態樣並不限定於如以上所示且所描述之特定的詳細內容及代表性的實施形態。因此,在不脫離由附加的申請專利範圍及其均等構成所定義的總括的發明概念的精神或範圍的情況下,可進行各種變更。 Further efficacies and modifications are readily available to those of ordinary skill in the art to which the invention pertains. Therefore, the broader aspects of the invention are not limited to the specific details and representative embodiments shown and described. Therefore, various modifications may be made without departing from the spirit and scope of the inventions of the invention.

Claims (20)

一種電氣元件搭載用封裝體,其具備:平板狀的基板;和從前述基板的表面突出,且具有供搭載電氣元件的搭載面之1個以上的基座,前述基板與前述基座係以陶瓷一體形成。  A package for mounting an electric component, comprising: a flat plate-shaped substrate; and one or more pedestals protruding from a surface of the substrate and having a mounting surface on which the electric component is mounted, wherein the substrate and the pedestal are ceramic Integrated.   如請求項1之電氣元件搭載用封裝體,其具備:元件用端子,設置於前述基座的前述搭載面;側面導體,設置於前述基座的側面,且延伸於前述基座的厚度方向;和基板側通路導體,設置於前述基板的內部,且延伸於前述基板的厚度方向,前述元件用端子和前述側面導體和前述基板側通路導體係連接著。  The package for mounting an electric component according to claim 1, comprising: a terminal for the component, which is provided on the mounting surface of the susceptor; and a side conductor that is provided on a side surface of the pedestal and extends in a thickness direction of the susceptor; The substrate-side via conductor is provided inside the substrate and extends in a thickness direction of the substrate, and the element terminal and the side surface conductor are connected to the substrate-side via guide system.   如請求項1之電氣元件搭載用封裝體,其具備:元件用端子,設置於前述基座的前述搭載面;基座側通路導體,設置於前述基座的內部,且延伸於前述基座的厚度方向;和基板側通路導體,設置於前述基板的內部,且延伸於前述基板的厚度方向,前述元件用端子和前述基座側通路導體和前述基板側通路導體係連接著。  The package for electrical component mounting according to claim 1, comprising: a terminal for the element, which is provided on the mounting surface of the susceptor; and a pedestal-side via conductor that is provided inside the pedestal and extends over the susceptor The thickness direction and the substrate-side via conductor are provided inside the substrate and extend in a thickness direction of the substrate, and the element terminal and the pedestal-side via conductor are connected to the substrate-side via conductive system.   如請求項2或3之電氣元件搭載用封裝體,其具備:配線導體,設置於前述基板的內部,且延伸於前述基板的面方向, 前述配線導體和前述基板側通路導體係連接著。  The package for electrical component mounting according to claim 2 or 3, comprising: a wiring conductor provided inside the substrate and extending in a surface direction of the substrate, wherein the wiring conductor and the substrate-side via guide system are connected.   如請求項4之電氣元件搭載用封裝體,其中前述配線導體係設置在比前述基板的前述表面還接近前述基板的背面之位置。  The package for mounting an electric component according to claim 4, wherein the wiring guide system is disposed closer to a rear surface of the substrate than the surface of the substrate.   如請求項4或5之電氣元件搭載用封裝體,其具備:密封用金屬膜,以包圍前述基座的方式設置於前述基板的前述表面側;和電源用端子,設置於前述密封用金屬膜的外側,前述電源用端子和前述配線導體係連接者。  The package for electrical component mounting of claim 4 or 5, comprising: a metal film for sealing provided on the surface side of the substrate so as to surround the susceptor; and a terminal for power supply provided in the metal film for sealing On the outer side, the power supply terminal and the wiring guide system are connected.   如請求項6之電氣元件搭載用封裝體,其中於前述基板的前述表面,以包圍前述基座的方式設有溝,前述密封用金屬膜係設置於前述溝的內部。  The package for mounting an electric component according to claim 6, wherein the surface of the substrate is provided with a groove so as to surround the susceptor, and the metal film for sealing is provided inside the groove.   如請求項6或7之電氣元件搭載用封裝體,其中前述電源用端子係設置在比前述基板的前述表面還低的位置。  The package for electrical component mounting according to claim 6 or 7, wherein the power supply terminal is provided at a position lower than a surface of the substrate.   如請求項6至8中任一項之電氣元件搭載用封裝體,其中前述電源用端子的外緣具有交叉的兩個直線狀邊緣,該兩個邊緣係配置成分別與前述基板的端面及側面的邊緣對齊。  The package for mounting an electric component according to any one of claims 6 to 8, wherein the outer edge of the power supply terminal has two straight edges that intersect each other, and the two edges are disposed to face and the side faces of the substrate, respectively. The edges are aligned.   如請求項6至9中任一項之電氣元件搭載用封裝體,其中前述密封用金屬膜的內側的區域,除了前述基座的部分以外,係比前述基板的前述表面還凹陷。  The electrical component mounting package according to any one of claims 6 to 9, wherein a region inside the sealing metal film is recessed from the surface of the substrate except for a portion of the susceptor.   如請求項6至10中任一項之電氣元件搭載用封裝體,其中在前述密封用金屬膜的內側的區域,設有複數個前述基座。  The package for mounting an electric component according to any one of claims 6 to 10, wherein a plurality of the susceptors are provided in a region inside the sealing metal film.   如請求項11之電氣元件搭載用封裝體,其中在前述密封用金屬膜的內側的區域,設有具有第1基座及第2基座的混合基座,作為前述基座,該混合基座之前述第2基座的高度低於前述第1基座的高度。  The package for mounting an electric component according to claim 11, wherein a mixing base having a first pedestal and a second pedestal is provided in a region inside the sealing metal film, and the pedestal is a susceptor The height of the second pedestal is lower than the height of the first pedestal.   如請求項12之電氣元件搭載用封裝體,其中在前述密封用金屬膜的內側的區域,設置有3組前述混合基座。  The package for mounting an electric component according to claim 12, wherein three sets of the mixing pedestals are provided in a region inside the sealing metal film.   如請求項13之電氣元件搭載用封裝體,其中3組前述混合基座包含:紅色用混合基座,具有用以搭載紅色雷射二極體的前述第1基座;綠色用混合基座,具有用以搭載綠色雷射二極體的前述第1基座;和藍色用混合基座,具有用以搭載藍色雷射二極體的前述第1基座,前述紅色用混合基座與前述綠色用混合基座的間隔、或者前述紅色用混合基座與前述藍色用混合基座的間隔中較窄的間隔,係比前述綠色用混合基座與前述藍色用混合基座的間隔還廣的間隔。  The package for electrical component mounting of claim 13, wherein the three sets of the hybrid pedestal include: a red hybrid pedestal having the first pedestal for mounting a red laser diode; and a green hybrid pedestal; a first pedestal for mounting a green laser diode; and a blue susceptor having a first pedestal for mounting a blue laser diode, the red hybrid pedestal and The interval between the green mixing pedestals or the interval between the red mixing pedestal and the blue mixing pedestal is smaller than the spacing between the green mixing pedestal and the blue mixing pedestal. Also wide intervals.   如請求項13或14之電氣元件搭載用封裝體,其中3組前述混合基座係配置成由各自搭載的雷射二極體所射出之光的朝向係面對不會碰撞到3組前述混合基座的方向。  The package for mounting an electric component according to claim 13 or 14, wherein the three sets of the hybrid pedestal are arranged such that the orientation of the light emitted from the respective laser diodes mounted thereon does not collide with the three sets of the aforementioned mixture. The direction of the pedestal.   一種陣列型封裝體,其係連結有複數個如請求項1至15中任一項之電氣元件搭載用封裝體。  An array type package in which a plurality of packages for mounting an electric component according to any one of claims 1 to 15 are connected.   如請求項16之陣列型封裝體,其係將電氣元件搭載用封裝體彼此一體燒結而成。  The array type package according to claim 16, wherein the package for mounting the electric component is integrally sintered with each other.   一種電氣裝置,其係具備:如請求項1至15中任一項之電氣元件搭載用封裝體;和電氣元件,搭載於前述電氣元件搭載用封裝體的前述搭載面。  An electric device according to any one of claims 1 to 15, wherein the electrical component is mounted on the mounting surface of the electrical component mounting package.   一種電氣裝置,其係具備:如請求項6至15中任一項之電氣元件搭載用封裝體;電氣元件,搭載於前述電氣元件搭載用封裝體的前述搭載面;和蓋罩,具有設置於前述密封用金屬膜上的橫窗。  An electrical device according to any one of claims 6 to 15, wherein the electrical component is mounted on the mounting surface of the electrical component mounting package, and the cover is provided on the electrical device. The transverse window on the metal film for sealing described above.   一種電氣裝置,其係具備:如請求項16或17之陣列型封裝體;和電氣元件,搭載於該陣列型封裝體的搭載面。  An electric device comprising: an array type package according to claim 16 or 17; and an electrical component mounted on a mounting surface of the array type package.  
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