TW201823509A - Knife composite coating, knife and preparation method of knife composite coating capable of depositing a multilayer nanometer composite coating on the surface - Google Patents

Knife composite coating, knife and preparation method of knife composite coating capable of depositing a multilayer nanometer composite coating on the surface Download PDF

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TW201823509A
TW201823509A TW105142959A TW105142959A TW201823509A TW 201823509 A TW201823509 A TW 201823509A TW 105142959 A TW105142959 A TW 105142959A TW 105142959 A TW105142959 A TW 105142959A TW 201823509 A TW201823509 A TW 201823509A
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layer
composite coating
knife
tool
thickness
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TW105142959A
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TWI655316B (en
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陳成
屈建國
羅春峰
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深圳市金洲精工科技股份有限公司
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Abstract

The present invention is applicable to the technical field of knife coating, and discloses a knife composite coating, a knife and a preparation method of knife composite coating. The knife composite coating includes a base layer coated on the knife body and a top layer disposed on the outermost side. The base layer is a diamond layer or a cubic boron nitride layer, and the base layer has a thickness of 1 to 40 [mu]m. The top layer is a tetrahedral amorphous carbon film layer, and has a thickness of 0.01 to 15 [mu]m. The knife includes a knife base and the aforementioned knife composite coating. The preparation method of knife composite coating is provided to prepare the aforementioned knife composite coating. With the knife composite coating, the knife and the preparation method of knife composite coating in accordance with the present invention, it is able to deposit a multilayer nanometer composite coating with high hardness, low friction coefficient, excellent bonding force and high temperature resistance on the surface, so as to significantly improve the wear resistance of the knife, greatly reduce the needle breakage rate, and avoid the problems of chip accumulation edge and blockage of chip exhaust slot.

Description

刀具複合塗層、刀具以及刀具複合塗層的製備方法Tool composite coating, cutter and preparation method of tool composite coating

本發明屬於刀具塗層技術領域,尤其涉及一種刀具複合塗層、刀具以及刀具複合塗層的製備方法。The invention belongs to the technical field of cutting tool coatings, and particularly relates to a cutting tool composite coating, a cutting tool and a preparation method of the cutting tool composite coating.

隨著經濟社會的發展,市場上出現大量的石墨材料、鋁合金、炭纖維複合材料、金屬複合材料、陶瓷基板等難加工材料,對刀具提出了更高的要求。首先該類材料硬度高,硬質合金微型刀具的磨損極大,壽命很短;其次刃口容易形成積屑緣,嚴重降低加工品質;再次切屑容易堵塞在刀具的排屑槽內,造成排塵不良,嚴重降低產品品質。由於未塗層微型刀具不能滿足現有加工要求,急需將新型塗層材料運用到微型刀具上,以克服這一加工難題。With the development of the economy and society, a large number of difficult-to-machine materials such as graphite materials, aluminum alloys, carbon fiber composite materials, metal composite materials, and ceramic substrates appear on the market, which puts forward higher requirements for cutting tools. Firstly, this kind of material has high hardness, hard alloy micro-tools have great wear and short life; secondly, the cutting edge is easy to form chip edges, which seriously reduces the processing quality; once again, chips are easily blocked in the chip discharge groove of the tool, causing poor dust discharge. Seriously reduce product quality. Since uncoated micro-tools cannot meet the existing processing requirements, new coating materials are urgently needed to be applied to micro-tools to overcome this processing problem.

為了提高微型刀具的壽命及加工品質,國內外很多企業都對微型刀具進行表面改性處理,如化學氣相沉積(CVD)和物理氣相沉積(PVD)等,同時該技術已經廣泛運用在鋼鐵等金屬加工上,可以提升未微型刀具的壽命達2倍以上,但是在石墨材料、鋁合金、炭纖維複合材料、金屬複合材料、陶瓷基板等難加工材料的運用較少,急需開發新型材料解決該問題。In order to improve the life and processing quality of micro-tools, many companies at home and abroad have performed surface modification treatments on micro-tools, such as chemical vapor deposition (CVD) and physical vapor deposition (PVD). At the same time, the technology has been widely used in steel In other metal processing, the life of non-micro tools can be increased by more than twice, but the use of difficult-to-machine materials such as graphite materials, aluminum alloys, carbon fiber composite materials, metal composite materials, ceramic substrates is less, and new materials are urgently needed to solve The problem.

本發明的目的在於克服上述現有技術的不足,提供了一種刀具複合塗層、刀具和刀具複合塗層的製備方法,其可以顯著提升微型刀具的耐磨性能,又能避免積屑緣(built-up edge)和堵塞排屑槽問題。The purpose of the present invention is to overcome the above-mentioned shortcomings of the prior art, and to provide a tool composite coating, a method for preparing a tool and a tool composite coating, which can significantly improve the wear resistance of a miniature tool while avoiding built-in edges. up edge) and clogging the chip flute.

本發明的技術方案是:一種刀具複合塗層,包括塗覆於刀具本體的基底層和位於最外側的頂層,基底層為金剛石層或立方氮化硼層,基底層的厚度為1至40μm,頂層為四面體非晶碳膜層且厚度為0.01至15μm。The technical solution of the present invention is: a tool coating, comprising a base layer coated on the tool body and a top layer located on the outermost side, the base layer is a diamond layer or a cubic boron nitride layer, and the thickness of the base layer is 1 to 40 μm, The top layer is a tetrahedral amorphous carbon film layer and has a thickness of 0.01 to 15 μm.

較佳地,基底層與頂層之間還設置有至少一層中間層,中間層包括過渡層和核心層中的任意一層,或者,中間層包括層疊的過渡層和核心層;過渡層為Me層且厚度為0.01至10μm,核心層為MeX層且厚度為0.01至15μm,其中Me代表Al、Ti、Cr、V、Mn、Fe、Co、Ni、Cu、Zr等金屬元素以及非金屬元素Si中的至少一種;X代表N、C、B中的一種或兩種或三種。Preferably, at least one intermediate layer is further provided between the base layer and the top layer. The intermediate layer includes any one of a transition layer and a core layer, or the intermediate layer includes a laminated transition layer and a core layer; the transition layer is a Me layer and The thickness is 0.01 to 10 μm, the core layer is a MeX layer and the thickness is 0.01 to 15 μm, where Me represents Al, Ti, Cr, V, Mn, Fe, Co, Ni, Cu, Zr and other metallic elements and non-metallic elements in Si. At least one; X represents one, two, or three of N, C, and B.

本發明還提供了一種刀具,刀具包括刀具基體,刀具基體的部分表面或全部表面設置有上述的刀具複合塗層。The present invention also provides a cutter. The cutter comprises a cutter base, and a part or all of the surface of the cutter base is provided with the above-mentioned cutter composite coating.

本發明還提供了一種刀具複合塗層的製備方法,包括以下步驟:The invention also provides a method for preparing a cutter composite coating, which includes the following steps:

(1)製備基底層:將刀具基體放入CVD設備中,藉由CVD設備於刀具基體的表面形成基底層得到第一半成品,基底層為金剛石層或立方氮化硼層;(1) Preparation of the substrate layer: The tool substrate is put into a CVD device, and a first semi-finished product is obtained by forming a substrate layer on the surface of the tool substrate by the CVD device, and the substrate layer is a diamond layer or a cubic boron nitride layer;

(2)製備四面體非晶碳膜層:將具有基底層的刀具基體放入物理氣相設備中在最外側形成四面體非晶碳膜層。(2) Preparation of a tetrahedral amorphous carbon film layer: A tool substrate having a base layer is put into a physical vapor phase device to form a tetrahedral amorphous carbon film layer on the outermost side.

較佳地,製備基底層之後且形成四面體非晶碳膜層之前,製備方法還包括以下兩個步驟中的至少一個步驟:Preferably, after the base layer is prepared and before the tetrahedral amorphous carbon film layer is formed, the preparation method further includes at least one of the following two steps:

(1)製備過渡層:將第一半成品放入PVD複合塗層設備中,開啟金屬蒸汽真空電弧離子源,進行Me離子注入,Me離子注入到第一半成品的表面,再藉由電弧離子鍍技術在第一半成品的表面沉積Me過渡層,Me代表Al、Ti、Cr、V、Mn、Fe、Co、Ni、Cu、Zr以及非金屬元素Si中的至少一種;(1) Preparation of the transition layer: Put the first semi-finished product into the PVD composite coating equipment, turn on the metal vapor vacuum arc ion source, perform Me ion implantation, Me ions are implanted on the surface of the first semi-finished product, and then use arc ion plating technology Depositing a Me transition layer on the surface of the first semi-finished product, Me represents at least one of Al, Ti, Cr, V, Mn, Fe, Co, Ni, Cu, Zr, and non-metallic element Si;

(2)製備核心層:將第二半成品放入電弧離子鍍設備中,通入含N、C、B中至少一種元素的氣體,電弧離子鍍設備所用靶材為Me靶材,採用電弧離子鍍技術在過渡層上沉積形成MeX核心層並得到第三半成品,X代表N、C、B中的一種或兩種或三種。(2) Preparation of the core layer: Put the second semi-finished product into the arc ion plating equipment, and pass in a gas containing at least one element of N, C, and B. The target material used in the arc ion plating equipment is Me target, and arc ion plating is used. The technology deposits a MeX core layer on the transition layer and obtains a third semi-finished product. X represents one or two or three of N, C, and B.

較佳地,過渡層為Me層且厚度為0.01至10μm;核心層為MeX層且厚度為0.01至15μm,四面體非晶碳膜層的厚度為0.01至15μm。Preferably, the transition layer is a Me layer and has a thickness of 0.01 to 10 μm; the core layer is a MeX layer and has a thickness of 0.01 to 15 μm; and the thickness of the tetrahedral amorphous carbon film layer is 0.01 to 15 μm.

較佳地,基底層為金剛石層或立方氮化硼層; 基底層的厚度為4至20μm,過渡層為Me層且厚度為0.1至3μm;核心層的為0.1至5μm,四面體非晶碳膜層的厚度為0.05至5μm。較佳地,在製備基底層步驟中,熱絲CVD設備中的熱絲的溫度為2000-2400℃、生長腔體內壓力為1.5-10Kpa,反應源氣體的流量為150-320sccm,刀具基體表面溫度為600-1000℃,基底層沉積生長時間為5-20小時。Preferably, the base layer is a diamond layer or a cubic boron nitride layer; the thickness of the base layer is 4 to 20 μm, the transition layer is a Me layer and the thickness is 0.1 to 3 μm; the core layer is 0.1 to 5 μm, tetrahedral amorphous carbon The thickness of the film layer is 0.05 to 5 μm. Preferably, in the step of preparing the substrate layer, the temperature of the hot wire in the hot wire CVD equipment is 2000-2400 ° C, the pressure in the growth chamber is 1.5-10 Kpa, the flow rate of the reaction source gas is 150-320 sccm, and the surface temperature of the tool substrate The temperature is 600-1000 ° C, and the growth time of the substrate is 5-20 hours.

較佳地,在製備過渡層步驟中,PVD複合塗層設備的真空達到5.0×10-4 Pa時開啟金屬蒸汽真空電弧離子源。Preferably, in the step of preparing the transition layer, when the vacuum of the PVD composite coating equipment reaches 5.0 × 10 -4 Pa, the metal vapor vacuum arc ion source is turned on.

較佳地,製備核心層的步驟中,通入含有N、C、B中至少任一元素的氣體,如CH4 、N2 等;氣體的流量為50至500sccm,電弧離子鍍的弧電流50至100A,脈衝偏壓峰值-100至-500 V,占空比10%至80% 。Preferably, in the step of preparing the core layer, a gas containing at least one of N, C, and B, such as CH 4 , N 2, etc., is passed; the flow rate of the gas is 50 to 500 sccm, and the arc current of the arc ion plating is 50 To 100A, pulse bias peak value -100 to -500 V, duty cycle 10% to 80%.

較佳地,在製備核心層步驟中,電弧離子鍍的弧電流50至100A,脈衝偏壓峰值-100至-500 V,占空比10%至80% 。Preferably, in the step of preparing the core layer, the arc current of the arc ion plating is 50 to 100 A, the peak value of the pulse bias is -100 to -500 V, and the duty ratio is 10% to 80%.

本發明所提供的刀具複合塗層、刀具和刀具複合塗層的製備方法,藉由在刀具表面沉積出硬度高、摩擦係數低、結合力好、耐高溫性好的多層奈米複合塗層,在加工石墨材料、鋁合金、炭纖維複合材料、金屬複合材料、陶瓷基板等難加工材料時,既能顯著提升刀具的耐磨性能,大大減少斷針率,提升刀具使用壽命提高至4至20倍,又能避免積屑緣和堵塞排屑槽問題。The cutter composite coating provided by the present invention, and a method for preparing a cutter composite coating, by depositing a multilayer nano composite coating with high hardness, low friction coefficient, good bonding force, and high temperature resistance on the surface of the tool, When processing graphite materials, aluminum alloys, carbon fiber composite materials, metal composite materials, ceramic substrates and other difficult-to-machine materials, it can significantly improve the wear resistance of the tool, greatly reduce the needle breakage rate, and increase the tool life to 4 to 20 Times, and can avoid the problem of chip accumulation edge and clogging the chip groove.

為了使本發明的目的、技術方案及優點更加清楚明白,以下結合圖式及實施例,對本發明進行進一步詳細說明。應當理解,此處所描述的具體實施例僅僅用以解釋本發明,並不用於限定本發明。In order to make the objectives, technical solutions, and advantages of the present invention clearer, the following further describes the present invention in detail with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

需要說明的是,當元件被稱為“固定於”或“設置於”另一個元件,它可以直接在另一個元件上或者可能同時存在居中元件。當一個元件被稱為是“連接於”另一個元件,它可以是直接連接到另一個元件或者可能同時存在居中元件。It should be noted that when an element is referred to as being “fixed to” or “disposed on” another element, it may be directly on the other element or there may be a centered element at the same time. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.

還需要說明的是,本發明實施例中的左、右、上、下等方位用語,僅是互為相對概念或是以產品的正常使用狀態為參考的,而不應該認為是具有限制性的。It should also be noted that the terms such as left, right, up, and down in the embodiments of the present invention are merely relative concepts or reference to the normal use status of the product, and should not be considered as restrictive. .

如第1圖和第2圖所示,本發明實施例提供的一種刀具複合塗層,包括塗覆於刀具本體的基底層1和位於最外側的頂層4,基底層1為金剛石層或立方氮化硼層,基底層1的厚度為1至40μm,頂層4為四面體非晶碳膜層且厚度為0.01至15μm,頂層4的四面體非晶碳膜(Ta-c結構的類金剛石)的奈米硬度高達40至80Gpa,可以採用物理氣相沉積方式製備四面體非晶碳膜,提升了四面體非晶碳膜與基體的結合力,而且,由於頂層4四面體非晶碳膜的摩擦係數可以低於0.1,其硬度高且摩擦係數小,藉由在刀具表面沉積出硬度高、摩擦係數低、結合力好、耐高溫性好的多層奈米複合塗層,在加工石墨材料、鋁合金、炭纖維複合材料、金屬複合材料、陶瓷基板等難加工材料時,既能顯著提升刀具的耐磨性能,大大減少斷針率,提升刀具使用壽命至4至20倍,刀具的耐磨性能高,能避免積屑緣和堵塞排屑槽等問題。具體應用中,四面體非晶碳膜的厚度可以為0.05至10μm,優選地,四面體非晶碳膜的厚度可以為0.05至7μm,本實施例中,四面體非晶碳膜的厚度可以為0.05至5μm,例如,0.1至5μm。As shown in FIG. 1 and FIG. 2, a cutter composite coating provided by an embodiment of the present invention includes a base layer 1 coated on the tool body and an outermost top layer 4. The base layer 1 is a diamond layer or cubic nitrogen. Boron layer, the thickness of the base layer 1 is 1 to 40 μm, the top layer 4 is a tetrahedral amorphous carbon film layer with a thickness of 0.01 to 15 μm, and the top layer 4 is a tetrahedral amorphous carbon film (diamond-like structure of Ta-c structure) The nano-hardness is as high as 40 to 80 Gpa, and the tetrahedral amorphous carbon film can be prepared by physical vapor deposition, which improves the bonding force between the tetrahedral amorphous carbon film and the substrate, and due to the friction of the top 4 tetrahedral amorphous carbon film The coefficient can be lower than 0.1, and its hardness is high and the friction coefficient is small. By depositing a multilayer nano composite coating with high hardness, low friction coefficient, good bonding force and good high temperature resistance on the surface of the tool, it can process graphite materials and aluminum. Alloys, carbon fiber composite materials, metal composite materials, ceramic substrates and other difficult-to-machine materials can significantly improve the wear resistance of the tool, greatly reduce the needle breakage rate, and increase the tool life to 4 to 20 times. High to avoid product Chip edges and clogging of the flutes. In a specific application, the thickness of the tetrahedral amorphous carbon film may be 0.05 to 10 μm, preferably, the thickness of the tetrahedral amorphous carbon film may be 0.05 to 7 μm. In this embodiment, the thickness of the tetrahedral amorphous carbon film may be 0.05 to 5 μm, for example, 0.1 to 5 μm.

具體應用中,基底層1與頂層4之間還設置有至少一層中間層,中間層包括過渡層2和核心層3中的至少一層,或者,中間層包括至少一組層疊的過渡層2和核心層3;即可以包括過渡層2-核心層3-過渡層2-核心層3依次層疊的結構。In specific applications, at least one intermediate layer is further provided between the base layer 1 and the top layer 4. The intermediate layer includes at least one of the transition layer 2 and the core layer 3. Or, the intermediate layer includes at least one set of the transition layer 2 and the core. Layer 3; that is, it may include a structure in which transition layers 2-core layers 3-transition layers 2-core layers 3 are sequentially stacked.

過渡層2為Me層且厚度為0.01至10μm,核心層3為MeX層且厚度為0.01至15μm,其中Me代表鋁(Al)、鈦(Ti)、鉻(Cr)、釩(V)、錳(Mn)、鐵(Fe)、鈷(Co)、鎳(Ni)、銅(Cu)、鋅(Zr)等金屬元素以及非金屬元素Si中的至少一種,X代表氮(N)、碳(C)、硼(B)中的一種或兩種或三種。四面體非晶碳膜層由為C元素組成的四面體非晶碳膜層,由40%至95%的sp3 鍵碳原子為骨架構成,優選地,四面體非晶碳膜層由40%至90%的sp3 鍵碳原子為骨架構成,本實施例中,四面體非晶碳膜層由50%至90%的sp3 鍵碳原子為骨架構成。The transition layer 2 is a Me layer and has a thickness of 0.01 to 10 μm, and the core layer 3 is a MeX layer and has a thickness of 0.01 to 15 μm, where Me represents aluminum (Al), titanium (Ti), chromium (Cr), vanadium (V), manganese (Mn), iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), zinc (Zr) and other metallic elements and at least one of the non-metallic elements Si, X represents nitrogen (N), carbon ( C), one or two or three of boron (B). The tetrahedral amorphous carbon film layer is composed of a tetrahedral amorphous carbon film layer composed of C element, and is composed of 40% to 95% of sp 3 bond carbon atoms as a skeleton. Preferably, the tetrahedral amorphous carbon film layer is composed of 40% Up to 90% of the sp 3 bond carbon atoms are composed of a skeleton. In this embodiment, the tetrahedral amorphous carbon film layer is composed of 50% to 90% of the sp 3 bond carbon atoms as a skeleton.

具體地,四面體非晶碳膜層( Ta-C)的 拉曼光譜分析,如第2圖。Specifically, the Raman spectrum analysis of the tetrahedral amorphous carbon film layer (Ta-C) is shown in FIG. 2.

藉由拉曼光譜分析,確定Ta-C膜的ID和IG值,ID表示Diamond峰強度,波數在1300至1400(例如1340或左右);IG表示Graphite峰強度,波數在1500至1600(例如1580或左右)。ID峰的強度在一定程度上代表著sp3 鍵的含量。擬合方法採用高斯函數擬合,峰與橫坐標的面積代表sp2 或者sp3 鍵成分含量。The Raman spectroscopy analysis is used to determine the ID and IG values of the Ta-C film. ID represents the intensity of the Diamond peak and the wave number is 1300 to 1400 (for example, 1340 or about). IG represents the intensity of the Graphite peak and the wave number is 1500 to 1600 ( Such as 1580 or so). The intensity of the ID peak represents the content of sp 3 bonds to a certain extent. The fitting method uses a Gaussian function, and the area of the peak and the abscissa represents the content of the sp 2 or sp 3 bond components.

本實施例中,塗層靠近基材的打底層為純金屬Me層,厚度為10至100nm;過渡層2為MeX層,厚度80至300nm;核心層3是MeAlX複合層,厚度為0.4至5.0μm;頂層4為Ta-c結構的類金剛石(四面體非晶碳膜層),厚度0.05至5.0μm。In this embodiment, the base layer of the coating near the substrate is a pure metal Me layer with a thickness of 10 to 100 nm; the transition layer 2 is a MeX layer with a thickness of 80 to 300 nm; the core layer 3 is a MeAlX composite layer with a thickness of 0.4 to 5.0 μm; the top layer 4 is a diamond-like carbon (tetrahedral amorphous carbon film layer) of Ta-c structure, with a thickness of 0.05 to 5.0 μm.

本發明實施例還提供了一種刀具,刀具包括刀具基體,刀具基體的刃徑可以為0.02至0.5mm。刀具基體的部分表面或全部表面設置有上述的刀具複合塗層。藉由在刀具表面沉積出硬度高、摩擦係數低、結合力好、耐高溫性好的多層奈米複合塗層,在加工石墨材料、鋁合金、炭纖維複合材料、金屬複合材料、陶瓷基板等難加工材料時,既能顯著提升刀具的耐磨性能,大大減少斷針率,提升刀具使用壽命提高至4至20倍,同時又能保證加工品質,大幅度提升加工效率,降低生產成本。An embodiment of the present invention further provides a cutter. The cutter includes a cutter base, and a cutting edge diameter of the cutter base can be 0.02 to 0.5 mm. A part or all of the surface of the tool base is provided with the above-mentioned tool composite coating. By depositing a multilayer nano composite coating with high hardness, low friction coefficient, good bonding force, and high temperature resistance on the surface of the tool, it processes graphite materials, aluminum alloys, carbon fiber composite materials, metal composite materials, ceramic substrates, etc. When the material is difficult to process, it can significantly improve the wear resistance of the tool, greatly reduce the needle breakage rate, and increase the service life of the tool to 4 to 20 times. At the same time, it can guarantee the processing quality, greatly improve the processing efficiency, and reduce the production cost.

本發明實施例還提供一種刀具複合塗層的製備方法,可用於製備上述刀具複合塗層和刀具,包括以下步驟:An embodiment of the present invention also provides a method for preparing a tool composite coating, which can be used to prepare the above-mentioned tool composite coating and a tool, including the following steps:

(1)製備基底層1:將刀具基體放入CVD設備中,藉由CVD設備於刀具基體的表面形成基底層1,得到第一半成品;基底層1可以為金剛石層或立方氮化硼層。(1) Preparation of the substrate layer 1: The tool substrate is put into a CVD device, and the substrate layer 1 is formed on the surface of the tool substrate by the CVD device to obtain a first semi-finished product; the substrate layer 1 may be a diamond layer or a cubic boron nitride layer.

(2)製備四面體非晶碳膜層:將具有基底層1的刀具基體放入物理氣相設備中在最外側形成四面體非晶碳膜層,物理氣相設備中設置有碳靶,以在塗層的最外層形成四面體非晶碳膜層。(2) Preparation of a tetrahedral amorphous carbon film layer: A tool substrate having a base layer 1 is placed in a physical vapor phase device to form a tetrahedral amorphous carbon film layer on the outermost side. A carbon target is provided in the physical vapor phase device to A tetrahedral amorphous carbon film layer is formed on the outermost layer of the coating.

具體地,製備四面體非晶碳膜層時,物理氣相設備中碳靶電流為10至50A,脈衝負偏壓峰值為-50至-200V,占空比為30%至50%。Specifically, when the tetrahedral amorphous carbon film layer is prepared, the carbon target current in the physical vapor phase device is 10 to 50 A, the peak value of the pulse negative bias is -50 to -200 V, and the duty ratio is 30% to 50%.

具體地,製備基底層1之後且製備四面體非晶碳膜層之前,製備方法還包括以下兩個步驟中的至少一個步驟:Specifically, after preparing the base layer 1 and before preparing the tetrahedral amorphous carbon film layer, the preparation method further includes at least one of the following two steps:

(1)製備過渡層2:將第一半成品放入PVD複合塗層設備中,開啟金屬蒸汽真空電弧離子源,進行Me離子注入,Me離子注入到第一半成品的表面,再電弧離子鍍技術在第一半成品的表面沉積Me過渡層2,其中Me代表Al、Ti、Cr、V、Mn、Fe、Co、Ni、Cu、Zr等金屬元素以及非金屬元素Si中的至少一種,得到第二半成品;(1) Preparation of transition layer 2: Put the first semi-finished product into the PVD composite coating equipment, turn on the metal vapor vacuum arc ion source, and perform Me ion implantation. Me ions are implanted on the surface of the first semi-finished product. A Me transition layer 2 is deposited on the surface of the first half of the finished product, where Me represents at least one of metal elements such as Al, Ti, Cr, V, Mn, Fe, Co, Ni, Cu, Zr and the non-metal element Si, to obtain a second semi-finished product ;

(2)製備核心層3:將第二半成品或第一半成品放入電弧離子鍍設備中,通入含N、C、B中至少一種元素的氣體,電弧離子鍍設備所用靶材為Me靶材,採用電弧離子鍍技術在過渡層2上沉積形成MeX核心層3並得到第三半成品,X代表N、C、B中的一種或兩種或三種; 再在核心層3上沉積四面體非晶碳膜層,或者,繼續在核心層3上沉積過渡層2以及繼續在過渡層2上沉積核心層3,最後,再在塗層的最外側形成四面體非晶碳膜層。(2) Preparation of core layer 3: Put the second semi-finished product or the first semi-finished product into the arc ion plating equipment, and pass in a gas containing at least one element of N, C, and B. The target material used for the arc ion plating equipment is the Me target. Using arc ion plating technology to deposit MeX core layer 3 on transition layer 2 and obtain a third semi-finished product, X represents one or two or three of N, C, and B; and then deposit tetrahedral amorphous on core layer 3. The carbon film layer, or, continues to deposit the transition layer 2 on the core layer 3 and continues to deposit the core layer 3 on the transition layer 2, and finally, a tetrahedral amorphous carbon film layer is formed on the outermost side of the coating.

具體地,過渡層2為Me層且厚度可為0.01至10μm;核心層3為MeX層的為0.01至15μm,四面體非晶碳膜層的厚度為0.01至15μm。Specifically, the transition layer 2 is a Me layer and the thickness may be 0.01 to 10 μm; the core layer 3 is a MeX layer is 0.01 to 15 μm; and the thickness of the tetrahedral amorphous carbon film layer is 0.01 to 15 μm.

具體地, 基底層1的厚度可為4至20μm,過渡層2為Me層且厚度可為0.1至3μm;核心層3的厚度可為0.1至5μm,四面體非晶碳膜層的厚度為0.05至5μm。具體地,在製備基底層1步驟中,CVD設備中的熱絲的溫度可為2000-2400℃、生長腔體內壓力可為1.5-10Kpa,反應源氣體的流量可為150-320sccm,刀具基體表面溫度可為600-1000℃,基底層1沉積生長時間可為5-20小時。Specifically, the thickness of the base layer 1 may be 4 to 20 μm, the transition layer 2 may be a Me layer and the thickness may be 0.1 to 3 μm; the thickness of the core layer 3 may be 0.1 to 5 μm, and the thickness of the tetrahedral amorphous carbon film layer is 0.05. Up to 5 μm. Specifically, in the step 1 of preparing the base layer, the temperature of the hot wire in the CVD equipment may be 2000-2400 ° C, the pressure in the growth chamber may be 1.5-10Kpa, the flow rate of the reaction source gas may be 150-320sccm, and the surface of the tool substrate The temperature may be 600-1000 ° C, and the growth time of the substrate layer 1 may be 5-20 hours.

具體地,在製備過渡層2步驟中,PVD複合塗層設備的真空達到5.0×10-4 Pa時開啟金屬蒸汽真空電弧離子源。Specifically, in the step of preparing the transition layer 2, when the vacuum of the PVD composite coating equipment reaches 5.0 × 10 -4 Pa, the metal vapor vacuum arc ion source is turned on.

具體地,通入含有N、C、B元素中至少一種的氣體,如CH4 、N2 等;氣體的流量為50至500sccm,電弧離子鍍的弧電流50至100A,脈衝偏壓峰值-100至-500 V,占空比10%至80%。Specifically, a gas containing at least one of N, C, and B elements such as CH 4 , N 2, etc. is passed in; the flow rate of the gas is 50 to 500 sccm, the arc current of the arc ion plating is 50 to 100 A, and the peak pulse bias voltage is -100. To -500 V with a duty cycle of 10% to 80%.

具體地,在製備核心層3步驟中,電弧離子鍍的弧電流50至100A,脈衝偏壓峰值-100至-500 V,占空比10%至80% 。Specifically, in the step of preparing the core layer 3, the arc current of the arc ion plating is 50 to 100 A, the peak value of the pulse bias is -100 to -500 V, and the duty ratio is 10% to 80%.

具體應用中,在製備基底層1之前,對刀具基體進行預處理,預處理方法包括以下步驟:In a specific application, before preparing the base layer 1, the tool substrate is pretreated. The pretreatment method includes the following steps:

(1)清潔鑽頭表面;(1) Clean the surface of the drill bit;

(2)對鑽頭進行脫Co化學預處理;脫Co化學預處理包括:(2) De-Co chemical pretreatment on the drill bit; De-Co chemical pretreatment includes:

採用鹼液腐蝕鑽頭的WC相,The WC phase of the drill bit is eroded by lye,

採用酸液腐蝕鑽頭的Co相;Use the acid solution to corrode the Co phase of the drill bit;

(3)對鑽頭表面進行表面粗化處理;(3) roughening the surface of the drill bit;

其中,採用鹼液腐蝕鑽頭的WC相時,浸蝕部位為鑽頭刃部含刀尖且距離刀尖的長度l與鑽頭溝槽長度L的關係滿足L1/10 ≤ l ≤ L9/10,即鑽頭刃部的長度為L,浸蝕部位的長度l大於十分之一L且小於十分之九L;Among them, when the WC phase of the bit is used to corrode the bit, the etched part is that the bit of the bit has a cutting edge and the length l from the cutting edge and the length of the bit groove L satisfy the relationship L1 / 10 ≤ l ≤ L9 / 10, that is, the bit of the bit The length of the part is L, and the length l of the etched part is greater than one tenth L and less than nine tenths L;

採用酸液腐蝕鑽頭的Co相時,浸蝕部位為鑽頭刃部含刀尖且距離刀尖的長度l與鑽頭溝槽長度L的關係滿足L1/10 ≤ l ≤ L9/10,,即鑽頭刃部的長度為L,浸蝕部位的長度l大於十分之一L且小於十分之九L。採用酸液腐蝕鑽頭的Co相和鹼液腐蝕鑽頭的WC相時浸蝕的長度相同,浸蝕的長度不大於鑽頭刃部長度的十分之九且不小於鑽頭刃部長度的十分之一,既克服了脫Co處理對刀具基體強度產生的不利影響,又也保證了金剛石塗層與基體具有良好的結合力,同時不會影響鑽頭的加工性能,鑽頭刃部強度不會明顯降低,在高速加工時不易產生斷刀的現象。本實施例中,採用鹼液腐蝕鑽頭的WC相時,浸蝕部位為鑽頭刃部含刀尖且距離刀尖的長度l與鑽頭溝槽長度L的關係滿足L/3 ≤ l ≤ L/2,即浸蝕部位l的長度不大於鑽頭刃部長度的二分之一且不小於鑽頭刃部長度的三分之一;採用酸液腐蝕鑽頭的Co相時,浸蝕部位為鑽頭刃部含刀尖且距離刀尖的長度l與鑽頭溝槽長度L的關係滿足L/3 ≤ l ≤ L/2,即浸蝕部位l的長度不大於鑽頭刃部長度的二分之一且不小於鑽頭刃部長度的三分之一。When the Co phase of the bit is eroded by an acid solution, the etched part is the bit of the bit containing the cutting edge of the bit, and the length l from the point of the bit and the length L of the bit groove satisfy the relationship L1 / 10 ≤ l ≤ L9 / 10, that is, the bit of the bit The length L is L, and the length l of the etched part is greater than one tenth L and less than nine tenths L. When the acid phase is used to etch the Co phase and the alkaline solution is used to etch the WC phase, the etched length is the same. The etched length is not more than nine tenths of the drill bit length and not less than one tenth of the drill bit length. Overcome the detrimental effect of the de-Co treatment on the strength of the tool substrate, and also ensure that the diamond coating has a good bonding force with the substrate, while not affecting the machining performance of the drill, the strength of the drill's edge will not be significantly reduced, in high-speed processing It is difficult to break the knife from time to time. In this embodiment, when the WC phase of the drill bit is etched by an alkaline solution, the etched part is that the length of the drill bit including the cutting edge and the length l from the cutting edge and the length of the drill groove L satisfy L / 3 ≤ l ≤ L / 2. That is, the length of the etched part l is not more than one-half of the length of the bit of the drill and not less than one-third of the length of the bit of the drill. When the Co phase of the drill is etched with an acid, the etched part is the bit of the bit with a cutting edge and The relationship between the length l from the tool tip and the drill groove length L satisfies L / 3 ≤ l ≤ L / 2, that is, the length of the erosion site l is not greater than one-half the length of the drill's blade and not less than the length of the drill's blade. one third.

具體應用流程可以參考如下:The specific application process can refer to the following:

(1)首先採用高純無水酒精在大功率超聲波設備中對刀具基體進行清洗,然後採用酸鹼兩步法對刀具基體進行表面脫Co化學預處理;(1) Firstly use high-purity anhydrous alcohol to clean the tool substrate in high-power ultrasonic equipment, and then use a two-step method of acid-base to chemically remove the surface of the tool substrate from Co.

(2)採用熱絲CVD技術製備超硬複合塗層的第一層(基底層1),第一層為金剛石層且元素為碳(第一層也可為立方氮化硼層)。熱絲CVD設備中熱絲的溫度為2000-2400℃、生長腔體內壓力為1.5-10 KPa;反應源氣體的流量為150-320sccm;基材表面溫度為600-1000℃,塗層沉積生長時間為5-20小時。(2) The first layer (base layer 1) of the superhard composite coating is prepared by hot-wire CVD technology. The first layer is a diamond layer and the element is carbon (the first layer may also be a cubic boron nitride layer). Temperature of the hot filament CVD apparatus of filaments of 2000-2400 ℃, the growth chamber pressure of 1.5 -10 KPa; flow rate of source gas for 150-320sccm; substrate surface temperature of 600-1000 ℃, coating deposition growth time For 5-20 hours.

(3)將已經完成金剛石層製備的刀具基體裝夾在PVD複合塗層設備中。(3) The tool substrate for which the diamond layer has been prepared is clamped in a PVD composite coating equipment.

(4)當真空達到5.0×10-4 Pa,開啟強流金屬蒸汽真空電弧離子源(MEVVA源),進行Me離子注入,這些離子在高達五千伏至八千伏的電場下,注入到待加工的刀具工件的表面,並紮根在刀具基體(硬質合金)表面下一定深度,可以顯著提升塗層與刀具基體的結合力。(4) When the vacuum reaches 5.0 × 10 -4 Pa, turn on the high-current metal vapor vacuum arc ion source (MEVVA source) to perform Me ion implantation. These ions are implanted in the electric field under the electric field of up to 5,000 to 8,000 volts. The surface of the processed tool workpiece is rooted to a certain depth under the surface of the tool substrate (hard alloy), which can significantly improve the binding force between the coating and the tool substrate.

(5)採用電弧離子鍍技術在基底層1的表面沉積Me金屬過渡層2,弧電流50至100A,脈衝偏壓峰值-100至-500 V,占空比10%至80%(5) Deposition of Me metal transition layer 2 on the surface of base layer 1 by arc ion plating technology, arc current 50 to 100A, peak pulse bias -100 to -500 V, duty cycle 10% to 80%

(6),通入含有N、C、B元素中至少一種的氣體,如通入CH4 、N2 混合氣體,採用電弧離子鍍技術在金屬過渡層2上面沉積核心層3,所用靶材為Me靶材,氣體的流量為50至500sccm,電弧離子鍍的弧電流50至100A,脈衝偏壓峰值-100至-500 V,占空比10%至80%。(6) Pass in a gas containing at least one of N, C, and B elements, such as CH 4 , N 2 mixed gas, and use arc ion plating technology to deposit the core layer 3 on the metal transition layer 2. The target material used is Me target, the gas flow rate is 50 to 500 sccm, the arc current of arc ion plating is 50 to 100A, the pulse bias peak value is -100 to -500 V, and the duty ratio is 10% to 80%.

(7)採用物理氣相技術製備四面體非晶碳膜層,碳靶電流10至50A,脈衝負偏壓峰值-50至-200V,占空比30%至50%。(7) A tetrahedral amorphous carbon film layer was prepared using a physical vapor phase technique, with a carbon target current of 10 to 50 A, a pulse negative bias peak of -50 to -200 V, and a duty cycle of 30 to 50%.

(8)冷卻取樣。(8) Cool sampling.

本發明實施例所提供的刀具複合塗層、刀具和刀具複合塗層的製備方法,採用CVD方法製作基底層1(金剛石塗層或立方氮化硼層),主要是因為熱絲CVD方法裝爐量大,可在複雜刀具表面均勻沉積基底層1,如第1圖,Raman光譜圖顯示該層為金剛石。The cutter composite coating provided in the embodiments of the present invention, a method for preparing a cutter and a cutter composite coating, use the CVD method to produce the base layer 1 (diamond coating or cubic boron nitride layer), mainly because of the hot-wire CVD method. Large, can uniformly deposit the base layer 1 on the surface of complex tools. As shown in Figure 1, the Raman spectrum shows that this layer is diamond.

製備中間層(過渡層2)時,藉由採用強流金屬蒸汽真空電弧離子源(MEVVA源)產生的Me等離子體進行離子注入和清洗,改變微型刀具表面的物理化學性能。首先,離子源產生的高能離子撞擊刀具表面時,高能離子對刀具產生強烈的濺射作用,可以清除吸附在刀具表面的氣體、液體和粉塵等雜質,為硬質塗層的沉積提供極其潔淨的表面,增強微型刀具與後續的硬質塗層的結合力;其次,高能離子在刀具基體表面產生強烈的碰撞和級聯碰撞,部分高能離子取代刀具基體原有的原子,改變刀具表面的化學成分,在表面形成一層混合介面,該混合介面既提高了刀具表面的強度、硬度等力學性能,同時也可以增強硬質塗層與刀具基體的結合力。During the preparation of the intermediate layer (transition layer 2), the physical and chemical properties of the surface of the micro-tools were changed by ion implantation and cleaning using Me plasma generated by a high-current metal vapor vacuum arc ion source (MEVVA source). First, when high-energy ions generated by the ion source hit the surface of the tool, the high-energy ions have a strong sputtering effect on the tool, which can remove impurities such as gas, liquid, and dust adsorbed on the tool surface, and provide an extremely clean surface for hard coating deposition. To enhance the binding force between the micro-tool and the subsequent hard coating; secondly, high-energy ions produce strong collisions and cascading collisions on the surface of the tool base. Some high-energy ions replace the original atoms of the tool base, and change the chemical composition of the tool surface. The surface forms a layer of mixed interface, which not only improves the mechanical properties such as the strength and hardness of the tool surface, but also enhances the bonding force between the hard coating and the tool substrate.

藉由採用電弧離子鍍技術沉積金屬Me過渡層2與MeX核心層3,主要是利用了陰極電弧離子鍍離化率高的特點,能夠進一步提高塗層與基材的結合力;藉由採用新型物理氣相技術製備四面體非晶碳膜,提升了四面體非晶碳膜與基體的結合力,使得四面體非晶碳膜的厚度可以增加到5μm或以上。The metal Me transition layer 2 and MeX core layer 3 are deposited by using arc ion plating technology, which mainly utilizes the characteristics of high ionization rate of cathodic arc ion plating, which can further improve the bonding force between the coating and the substrate; The preparation of tetrahedral amorphous carbon film by physical vapor phase technology improves the bonding force between the tetrahedral amorphous carbon film and the substrate, so that the thickness of the tetrahedral amorphous carbon film can be increased to 5 μm or more.

藉由本發明提供的方法製備的金剛石/Me/MeX/四面體非晶碳膜,頂層4四面體非晶碳膜的奈米硬度高達40至80GPa ,如第3圖;頂層4四面體非晶碳膜的摩擦係數低於0.1;核心層3MeX的奈米硬度高達30至45Gpa或更高,同時與硬質合金基材的結合力大於130N。頂層4的四面體非晶碳膜(Ta-c結構的類金剛石)的奈米硬度高達40至80Gpa,可以採用物理氣相沉積方式製備四面體非晶碳膜,提升了四面體非晶碳膜與基體的結合力,而且,由於頂層4四面體非晶碳膜的摩擦係數可以低於0.1,其硬度高且摩擦係數小,藉由在刀具表面沉積出硬度高、摩擦係數低、結合力好、耐高溫性好的多層奈米複合塗層,在加工石墨材料、鋁合金、炭纖維複合材料、金屬複合材料、陶瓷基板等難加工材料時,既能顯著提升刀具的耐磨性能,大大減少斷針率,提升刀具使用壽命至4至20倍,又能避免積屑緣和堵塞排屑槽問題。The diamond / Me / MeX / tetrahedral amorphous carbon film prepared by the method provided by the present invention has a nano-hardness of the top 4-tetrahedral amorphous carbon film of 40 to 80 GPa, as shown in FIG. 3; the top 4-tetrahedral amorphous carbon. The friction coefficient of the film is lower than 0.1; the nano-hardness of the core layer 3MeX is as high as 30 to 45 Gpa or higher, and the bonding force with the cemented carbide substrate is greater than 130N. The tetrahedral amorphous carbon film of the top layer 4 (Ta-c structure diamond-like carbon) has a nano hardness of 40 to 80 Gpa. The tetrahedral amorphous carbon film can be prepared by physical vapor deposition, which improves the tetrahedral amorphous carbon film. The bonding force with the substrate, and because the friction coefficient of the top 4-tetrahedral amorphous carbon film can be lower than 0.1, the hardness is high and the friction coefficient is small. By depositing high hardness, low friction coefficient and good bonding force on the surface of the tool Multi-layer nano composite coating with good high temperature resistance. When processing graphite materials, aluminum alloys, carbon fiber composite materials, metal composite materials, ceramic substrates and other difficult-to-machine materials, it can significantly improve the wear resistance of the tool and greatly reduce the wear resistance. The needle breakage rate increases the service life of the tool to 4 to 20 times, and it can avoid the problems of chip accumulation and blockage of the chip flute.

以上僅為本發明的較佳實施例而已,並不用以限制本發明,凡在本發明的精神和原則之內所作的任何修改、等同替換或改進等,均應包含在本發明的保護範圍之內。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement or improvement made within the spirit and principle of the present invention shall be included in the protection scope of the present invention. Inside.

1‧‧‧基底層1‧‧‧ basal layer

2‧‧‧過渡層2‧‧‧ transition layer

3‧‧‧核心層3‧‧‧ core layer

4‧‧‧頂層4‧‧‧ top floor

為了更清楚地說明本發明實施例中的技術方案,下面將對實施例中所需要使用的圖式作簡單地介紹,顯而易見地,下面描述中的圖式僅僅是本發明的一些實施例,對於本領域普通技術人員來講,在不付出進步性勞動的前提下,還可以根據這些圖式獲得其他的圖式。In order to explain the technical solutions in the embodiments of the present invention more clearly, the drawings used in the embodiments are briefly introduced below. Obviously, the drawings in the following description are just some embodiments of the present invention. Those of ordinary skill in the art can obtain other schemes according to these schemes without paying progressive labor.

第1圖是本發明實施例提供的刀具複合塗層的平面放大示意圖。FIG. 1 is an enlarged schematic plan view of a cutter composite coating according to an embodiment of the present invention.

第2圖是本發明實施例提供的刀具複合塗層中四面體非晶碳膜層的拉曼光譜分析圖。FIG. 2 is a Raman spectrum analysis diagram of a tetrahedral amorphous carbon film layer in a tool composite coating according to an embodiment of the present invention.

第3圖是本發明實施例提供的刀具複合塗層中四面體非晶碳膜層的奈米硬度隨壓入深度的變化曲線圖。FIG. 3 is a graph showing the change of the nano-hardness of the tetrahedral amorphous carbon film layer in the tool composite coating provided by the embodiment of the present invention as a function of the depth of indentation.

Claims (10)

一種刀具複合塗層,其包括塗覆於刀具本體的一基底層和位於最外側的一頂層,該基底層為金剛石層或立方氮化硼層,該基底層的厚度為1至40μm,該頂層為一四面體非晶碳膜層且厚度為0.01至15μm。A tool composite coating includes a base layer coated on the tool body and a top layer located on the outermost side. The base layer is a diamond layer or a cubic boron nitride layer. The thickness of the base layer is 1 to 40 μm. It is a tetrahedral amorphous carbon film layer with a thickness of 0.01 to 15 μm. 如申請專利範圍第1項所述之刀具複合塗層,其中,該基底層與該頂層之間更設置有至少一層中間層,該中間層包括一過渡層以及一核心層中的任意一層,或者,該中間層包括層疊的該過渡層以及該核心層; 該過渡層為Me層且厚度為0.01至10μm,該核心層為MeX層且厚度為0.01至15μm,其中Me代表鋁(Al)、鈦(Ti)、鉻(Cr)、釩(V)、錳(Mn)、鐵(Fe)、鈷(Co)、鎳(Ni)、銅(Cu)、鋅(Zr)及非金屬元素Si中的至少一種,X代表氮(N)、碳(C)、硼(B)中的一種或兩種或三種。The tool composite coating according to item 1 of the patent application scope, wherein at least one intermediate layer is further provided between the base layer and the top layer, and the intermediate layer includes a transition layer and any one of a core layer, or The intermediate layer includes the transition layer and the core layer that are laminated; the transition layer is a Me layer and has a thickness of 0.01 to 10 μm, the core layer is a MeX layer and has a thickness of 0.01 to 15 μm, where Me represents aluminum (Al), titanium (Ti), chromium (Cr), vanadium (V), manganese (Mn), iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), zinc (Zr), and non-metallic element Si At least one, X represents one or two or three of nitrogen (N), carbon (C), and boron (B). 一種刀具,包括一刀具基體,該刀具基體的部分表面或全部表面設置有如申請專利範圍第1項或第2項所述之刀具複合塗層。A tool includes a tool base, and a part or all of the surface of the tool base is provided with a tool composite coating as described in item 1 or 2 of the patent application scope. 一種刀具複合塗層的製備方法,其包括以下步驟: (1)製備一基底層:將一刀具基體放入CVD設備中,藉由CVD設備於該刀具基體的表面形成該基底層得到一第一半成品,該基底層為金剛石層或立方氮化硼層; (2)製備一四面體非晶碳膜層:將具有該基底層的該刀具基體放入物理氣相設備中在最外側形成該四面體非晶碳膜層。A method for preparing a tool composite coating includes the following steps: (1) preparing a base layer: placing a tool base in a CVD device, and forming the base layer on the surface of the tool base by the CVD device to obtain a first layer; Semi-finished product, the base layer is a diamond layer or a cubic boron nitride layer; (2) preparing a tetrahedral amorphous carbon film layer: placing the tool base with the base layer in a physical vapor phase device to form the outermost layer Tetrahedral amorphous carbon film layer. 如申請專利範圍第4項所述之刀具複合塗層的製備方法,其中,製備該基底層之後且形成該四面體非晶碳膜層之前,該製備方法更包括以下兩個步驟中的至少一個步驟: (1)製備一過渡層:將該第一半成品放入PVD複合塗層設備中,開啟金屬蒸汽真空電弧離子源,進行Me離子注入,Me離子注入到該第一半成品的表面,再藉由電弧離子鍍技術在該第一半成品的表面沉積Me過渡層,Me代表Al、Ti、Cr、V、Mn、Fe、Co、Ni、Cu、Zr以及非金屬元素Si中的至少一種,得到一第二半成品; (2)製備一核心層:將該第二半成品放入電弧離子鍍設備中,通入含N、C、B中至少一種元素的氣體,電弧離子鍍設備所用靶材為Me靶材,採用電弧離子鍍技術在該過渡層上沉積形成MeX核心層並得到一第三半成品,X代表N、C、B中的一種或兩種或三種。The method for preparing a tool composite coating according to item 4 of the patent application scope, wherein after the base layer is prepared and before the tetrahedral amorphous carbon film layer is formed, the method further includes at least one of the following two steps: Steps: (1) Preparation of a transition layer: Put the first semi-finished product into a PVD composite coating equipment, turn on the metal vapor vacuum arc ion source, perform Me ion implantation, Me ions are implanted on the surface of the first semi-finished product, and borrow An arc transition layer is deposited on the surface of the first semi-finished product by arc ion plating technology. Me represents at least one of Al, Ti, Cr, V, Mn, Fe, Co, Ni, Cu, Zr, and non-metal element Si. The second semi-finished product; (2) Preparation of a core layer: Put the second semi-finished product into an arc ion plating equipment, and pass in a gas containing at least one element of N, C, and B. The target material used in the arc ion plating equipment is a Me target. Material, the MeX core layer is formed on the transition layer by arc ion plating technology, and a third semi-finished product is obtained. X represents one or two or three of N, C, and B. 如申請專利範圍第5項所述之刀具複合塗層的製備方法,其中, 該過渡層為Me層且厚度為0.01至10μm;該核心層為MeX層且厚度為0.01至15μm,該四面體非晶碳膜層的厚度為0.01至15μm。The method for preparing a tool composite coating according to item 5 of the scope of patent application, wherein the transition layer is a Me layer and the thickness is 0.01 to 10 μm; the core layer is a MeX layer and the thickness is 0.01 to 15 μm; the tetrahedron is not The thickness of the crystalline carbon film layer is 0.01 to 15 μm. 如申請專利範圍第5項所述之刀具複合塗層的製備方法,其中,該基底層為金剛石層或立方氮化硼層; 該基底層的厚度為4至20μm,該過渡層為Me層且厚度為0.1至3μm;該核心層的為0.1至5μm,該四面體非晶碳膜層的厚度為0.05至5μm。The method for preparing a tool composite coating according to item 5 of the application, wherein the base layer is a diamond layer or a cubic boron nitride layer; the thickness of the base layer is 4 to 20 μm; the transition layer is a Me layer; The thickness is 0.1 to 3 μm; the thickness of the core layer is 0.1 to 5 μm, and the thickness of the tetrahedral amorphous carbon film layer is 0.05 to 5 μm. 如申請專利範圍第4項所述之刀具複合塗層的製備方法,其中,在製備該基底層步驟中,該CVD設備中的熱絲的溫度為2000-2400℃、生長腔體內壓力為1.5-10Kpa,反應源氣體的流量為150-320sccm,該刀具基體表面溫度為600-1000℃,該基底層沉積生長時間為5-20小時。The method for preparing a knife composite coating according to item 4 of the scope of the patent application, wherein in the step of preparing the base layer, the temperature of the hot wire in the CVD equipment is 2000-2400 ° C, and the pressure in the growth chamber is 1.5- 10Kpa, the flow rate of the reaction source gas is 150-320 sccm, the surface temperature of the substrate of the tool is 600-1000 ° C, and the growth time of the substrate layer is 5-20 hours. 如申請專利範圍第5項所述之刀具複合塗層的製備方法,其中,製備該核心層的步驟中,通入含有N、C、B中至少任一種元素的氣體;氣體的流量為50至500sccm,電弧離子鍍的弧電流50至100A,脈衝偏壓峰值-100至-500 V,占空比10%至80% 。The method for preparing a tool composite coating according to item 5 of the scope of the patent application, wherein in the step of preparing the core layer, a gas containing at least one element of N, C, and B is passed; the flow rate of the gas is 50 to 500sccm, the arc current of the arc ion plating is 50 to 100A, the peak value of the pulse bias is -100 to -500 V, and the duty ratio is 10% to 80%. 如申請專利範圍第5項所述之刀具複合塗層的製備方法,其中,在製備該核心層步驟中,電弧離子鍍的弧電流50至100A,脈衝偏壓峰值-100至-500 V,占空比10%至80% 。The method for preparing a tool composite coating according to item 5 of the scope of the patent application, wherein in the step of preparing the core layer, the arc current of the arc ion plating is 50 to 100 A, and the peak value of the pulse bias is -100 to -500 V. Air ratio is 10% to 80%.
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CN111005026A (en) * 2019-12-24 2020-04-14 广东省新材料研究所 Carbon fiber-based composite material and preparation method thereof
CN111455311A (en) * 2020-04-12 2020-07-28 江苏利宇剃须刀有限公司 Preparation process of multilayer nano composite tetrahedral amorphous carbon film
CN112317284A (en) * 2020-10-22 2021-02-05 常州润睿特种合金有限公司 Coating material for cutting tool and preparation method thereof
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JP4730753B2 (en) * 2000-03-23 2011-07-20 株式会社神戸製鋼所 Diamond-like carbon hard multilayer film and members with excellent wear resistance and sliding resistance

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CN111005026A (en) * 2019-12-24 2020-04-14 广东省新材料研究所 Carbon fiber-based composite material and preparation method thereof
CN111005026B (en) * 2019-12-24 2022-01-07 广东省科学院新材料研究所 Carbon fiber-based composite material and preparation method thereof
CN111455311A (en) * 2020-04-12 2020-07-28 江苏利宇剃须刀有限公司 Preparation process of multilayer nano composite tetrahedral amorphous carbon film
CN112317284A (en) * 2020-10-22 2021-02-05 常州润睿特种合金有限公司 Coating material for cutting tool and preparation method thereof
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CN113174570A (en) * 2021-03-09 2021-07-27 广东工业大学 High-toughness TiAlNiN coating and preparation method and application thereof
CN113174570B (en) * 2021-03-09 2023-08-29 广东工业大学 High-toughness TiAlNiN coating and preparation method and application thereof

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