TW201821747A - Heating furnace for processing materials capable of widely and uniformly heating the processing material so as to solve the problem of incomplete quenching - Google Patents
Heating furnace for processing materials capable of widely and uniformly heating the processing material so as to solve the problem of incomplete quenching Download PDFInfo
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Abstract
Description
本發明係有關一種加工材料的加熱爐具,尤指一種可解決加工材料因加熱不均而有淬火不完全狀況的加熱爐具。The invention relates to a heating stove for processing materials, in particular to a heating stove which can solve the incomplete quenching of the processing materials due to uneven heating.
按,隨著現代電子科技高度發展,加工材料(例:太陽能板或晶圓等半導體材料)的應用也日漸廣泛。對此,為了提升加工材料的製造產能,一般工廠均會將待加工的加工材料放置於料框內,並透過多個料框堆疊以供加工裝置大量處理加工材料,進而提升加工裝置整體產能。其中,當一加工材料在進行淬火(quenching)處理時,一輸送裝置會將一承載有該加工材料的料框輸送至一加熱爐內,使該加熱爐得以將該加工材料加熱至攝氏八百度以上。接著,該輸送裝置會再將該料框輸送至一淬火介質,使該加工材料落入該淬火介質以進行冷卻,藉此完成淬火作業。According to the development of modern electronic technology, the application of processing materials (such as semiconductor materials such as solar panels or wafers) has become increasingly widespread. In this regard, in order to increase the manufacturing capacity of processing materials, generally, the factory will place the processing materials to be processed in the material frame, and stack the multiple material frames for the processing device to process the processing material in large quantities, thereby increasing the overall production capacity of the processing device. Wherein, when a processing material is subjected to quenching, a conveying device will transport a material frame carrying the processing material to a heating furnace, so that the heating furnace can heat the processing material to eight degrees Celsius. the above. Then, the conveying device will convey the material frame to a quenching medium, so that the processing material falls into the quenching medium for cooling, thereby completing the quenching operation.
然而,由於該加熱爐內部多半是以複數燃氣輻射管來對該加工材料進行加熱以及該些燃氣輻射管均是由該加熱爐的一側內壁或二側內壁延伸至該輸送裝置上方,故使得該些燃氣輻射管用以產生熱能的燒嘴將會集中於該加熱爐的一側內壁或二側內壁(該些燃氣輻射管二端的溫差最高為攝氏一百度以上),進而造成該加工材料在經過該些燃氣輻射管時無法大面積且一致性地受熱,因而使該加工材料在落入該淬火介質後相當容易產生淬火不完全的問題。However, since most of the heating furnace uses a plurality of gas radiating tubes to heat the processing material and the gas radiating tubes extend from one side or two sides of the heating furnace to the conveying device. Above, so that the burners used by the gas radiant tubes to generate thermal energy will be concentrated on one or two inner walls of the heating furnace (the maximum temperature difference between the two ends of the gas radiant tubes is more than one Baidu Celsius) In addition, the processing material cannot be heated in a large area and uniformly when passing through the gas radiating tubes, so that the processing material is likely to have a problem of incomplete quenching after falling into the quenching medium.
本發明之主要目的,在於解決習用實施方式中加工材料因加熱不均而有淬火不完全的問題。The main object of the present invention is to solve the problem that the processed material in the conventional embodiment has incomplete quenching due to uneven heating.
為達上述目的,本發明提供一種加工材料的加熱爐具,其包含一爐體、一設置於該爐體內並沿一輸送方向輸送一加工材料承載架的輸送道以及複數設置於該爐體內對應該輸送道位置處的保溫加熱管,該爐體具有一與該輸送道對應的進料升溫段以及一由該進料升溫段延伸且與該輸送道對應的出料保溫段,其特徵在於:每一該升溫加熱管彼此並列且沿著於該輸送方向延伸設置。In order to achieve the above object, the present invention provides a heating furnace for processing materials, which includes a furnace body, a conveying path disposed in the furnace body and conveying a processing material carrier in a conveying direction, and a plurality of heat exchangers provided in the furnace body The heating and heating pipe at the position of the conveying path, the furnace body has a feeding temperature increasing section corresponding to the conveying path and a discharging thermal insulation section extending from the feeding heating section and corresponding to the conveying path, which are characterized by: Each of the temperature increasing heating tubes is arranged in parallel with each other and extends along the conveying direction.
於一實施例中,該些升溫加熱管彼此平行。In one embodiment, the heating and heating tubes are parallel to each other.
於一實施例中,該加熱爐具具有複數設置於該出料保溫段的保溫加熱管,該些保溫加熱管與該輸送方向呈九十度夾角。In one embodiment, the heating stove has a plurality of heat-preserving heating pipes arranged at the discharge heat-preserving section, and the heat-preserving heating pipes form a ninety degree angle with the conveying direction.
於一實施例中,該些保溫加熱管設置於該爐體的一側內壁。In one embodiment, the heat-preserving and heating pipes are disposed on an inner wall of one side of the furnace body.
於一實施例中,該些保溫加熱管交互設置於該爐體的二側內壁。In one embodiment, the heat-preserving and heating tubes are alternately disposed on two inner walls of the furnace body.
於一實施例中,每一該升溫加熱管以及每一該保溫加熱管均為一燃氣輻射管,該加熱爐具具有一調節該些升溫加熱管以及該些保溫加熱管燃燒火焰大小的比例控制裝置以及一控制該些升溫加熱管以及該些保溫加熱管燃火點及熄火點的脈衝控制裝置。In an embodiment, each of the temperature-heating heating tubes and each of the heat-preserving heating tubes is a gas radiating tube, and the heating stove has a ratio that adjusts the size of the combustion flames of the temperature-warming heating tubes and the heat-keeping heating tubes. A control device and a pulse control device for controlling the ignition point and the flameout point of the temperature-heating heating tubes and the heat-preserving heating tubes.
於一實施例中,每一該升溫加熱管以及每一該保溫加熱管均具有一不鏽鋼外管、一設置於該不鏽鋼外管內部的碳化矽內管以及一設置於該不鏽鋼外管內並可對該碳化矽內管進行加熱的燒嘴。In one embodiment, each of the temperature-heating heating tubes and each of the heat-preserving heating tubes has a stainless steel outer tube, a silicon carbide inner tube disposed inside the stainless steel outer tube, and a stainless steel outer tube. A burner for heating the silicon carbide inner tube.
於一實施例中,該爐體由該進料升溫段至該出料保溫段的長度小於八公尺。In an embodiment, the length of the furnace body from the feeding temperature increasing section to the discharging heat insulating section is less than eight meters.
透過本發明上述實施方式,相較於習用具有以下特點:Through the above embodiments of the present invention, it has the following characteristics compared with the conventional one:
本發明令每一該升溫加熱管是彼此並列且沿著於該輸送方向設置,使得一該升溫加熱管的相同溫度處均位於該進料升溫段的相同區段內,藉以使該加工材料在經由該進料升溫段時可大範圍且一致性地進行升溫,進而解決習用實施方式中因加熱不均而有淬火不完全的問題。According to the invention, each of the heating heating tubes is arranged next to each other and along the conveying direction, so that the same temperature of a heating heating tube is located in the same section of the feeding heating section, so that the processing material is The temperature increase can be performed in a wide range and uniformly through the feed temperature increasing section, thereby solving the problem of incomplete quenching due to uneven heating in the conventional embodiment.
有關本發明之詳細說明及技術內容,現就配合圖式說明如下:The detailed description and technical contents of the present invention are described below with reference to the drawings:
請參閱圖1及圖2,本發明提供一種加工材料的加熱爐具,該加熱爐具包含有一爐體1、一輸送道2以及複數升溫加熱管3。該爐體1具有一進料升溫段11,該輸送道2設置於該爐體1內並具有一與該進料升溫段11對應的輸送方向20,該些升溫加熱管3設置於該爐體1內並位於該進料升溫段11,且每一該升溫加熱管3彼此並列且沿著於該輸送方向20延伸設置。於一實施例中,該進料升溫段11具有一爐口110,該些升溫加熱管3彼此平行且由該爐口110朝該輸送方向20延伸,如圖2所示。具體來說,該些升溫加熱管3均可為一燃氣輻射管,每一該升溫加熱管3均具有一不銹鋼外管31、一碳化矽內管32以及一燒嘴33,該碳化矽內管32設置於該不銹鋼外管31內部,該燒嘴33設置於該不銹鋼外管31內並可對該碳化矽內管32進行加熱,且每一該升溫加熱管3的該些燒嘴33為相鄰於該進料升溫段11的頭端。另一方面,請再參閱圖1及圖2,該爐體1更包含有一出料保溫段12,該加熱爐具更具有複數保溫加熱管4,該些保溫加熱管4均位於於該出料保溫段12,且該些保溫加熱管4與該輸送方向20呈九十度夾角。其中,該爐體1由該進料升溫段11至該出料保溫段12的長度小於八公尺,而該些保溫加熱管4以及該些升溫加熱管3均為相同種類的燃氣輻射管,也就是說,每一該保溫加熱管4亦分別具有一不銹鋼外管、一碳化矽內管以及一燒嘴。就該保溫加熱管4的設置位置觀之,於一實施例中該些保溫加熱管4設置於該爐體1的一側表面(如圖2中該出料保溫段12的左側),於另一實施例中該些保溫加熱管4則交互設置於該爐體1的二側內壁(如圖2中該出料保溫段12的右側),且此二種實施例可依據加工需求而單一設置或同時設置(如圖2所示)。Please refer to FIG. 1 and FIG. 2. The present invention provides a heating furnace for processing materials. The heating furnace includes a furnace body 1, a conveying path 2, and a plurality of heating heating pipes 3. The furnace body 1 has a feeding heating section 11, the conveying path 2 is arranged in the furnace body 1 and has a conveying direction 20 corresponding to the feeding heating section 11, and the heating heating pipes 3 are arranged on the furnace body 1 and is located in the feed heating section 11, and each of the heating heating tubes 3 is juxtaposed with each other and extends along the conveying direction 20. In an embodiment, the feed temperature increasing section 11 has a furnace opening 110, and the temperature increasing heating pipes 3 are parallel to each other and extend from the furnace opening 110 toward the conveying direction 20, as shown in FIG. 2. Specifically, each of the heating heating pipes 3 can be a gas radiating tube, and each of the heating heating pipes 3 has a stainless steel outer pipe 31, a silicon carbide inner pipe 32, and a burner 33. The tube 32 is disposed inside the stainless steel outer tube 31, the burner 33 is disposed in the stainless steel outer tube 31 and can heat the silicon carbide inner tube 32, and the burners 33 of each of the temperature-heating heating tubes 3 are Adjacent to the head end of the feed temperature increasing section 11. On the other hand, please refer to FIG. 1 and FIG. 2 again. The furnace body 1 further includes a discharge insulation section 12, the heating stove further includes a plurality of insulation heating tubes 4, and the insulation heating tubes 4 are located at the discharge. The heat-preserving section 12 and the heat-preserving and heating pipes 4 and the conveying direction 20 are at an angle of ninety degrees. Wherein, the length of the furnace body 1 from the feeding heating section 11 to the discharging insulation section 12 is less than eight meters, and the thermal insulation heating tubes 4 and the heating heating tubes 3 are gas radiant tubes of the same type. That is, each of the heat-preserving and heating pipes 4 also has a stainless steel outer pipe, a silicon carbide inner pipe, and a burner, respectively. Regarding the installation position of the heat insulation heating pipe 4, in one embodiment, the heat insulation heating pipes 4 are disposed on one side surface of the furnace body 1 (as shown on the left side of the discharge heat insulation section 12 in FIG. 2). In one embodiment, the heat-preserving and heating pipes 4 are alternately disposed on the inner walls of the two sides of the furnace body 1 (as shown on the right side of the discharge and heat-preservation section 12 in FIG. 2), and the two embodiments can be united according to processing requirements. Set or set at the same time (as shown in Figure 2).
由上述技術內容已可清楚得知該爐體1、該輸送道2、該些升溫加熱管3以及該些保溫加熱管4的詳細結構,在此,本發明將進一步針對該加熱爐具的使用過程進行說明。當該加熱爐具於應用時,使用者先將一加工材料(例:太陽能板或晶圓等半導體材料,圖中未示出)設置於一加工材料承載架7,並將該加工材料承載架7放置於該輸送道2表面,使該輸送道2得沿該輸送方向20將該加工材料承載架7朝該爐體1內輸送。當該加工材料在經過該進料升溫段11時會加熱至約攝氏八百度,接著會經過該出料保溫段12以進行保溫動作,最後再透過該輸送道2輸送而落入一淬火介質內,藉此完成淬火(quenching)作業。詳細來說,由於每一該升溫加熱管3是彼此並列且沿著於該輸送方向20設置(如圖1及圖2所示),故使得每一該升溫加熱管3的相同溫度處(例:最高溫處以及最低溫處等)均位於該進料升溫段11的相同區段內,進而令該加工材料在經由該進料升溫段11時可大範圍且一致性地進行升溫,藉此解決習用實施方式中因加熱不均而有淬火不完全的問題。From the above technical content, the detailed structure of the furnace body 1, the conveying path 2, the temperature increasing heating pipes 3, and the heat insulating heating pipes 4 can be clearly known. Here, the present invention will further target the use of the heating stove. The process is explained. When the heating stove is applied, the user first sets a processing material (for example, a semiconductor material such as a solar panel or a wafer, which is not shown in the figure) on a processing material carrier 7 and sets the processing material carrier 7 is placed on the surface of the conveying path 2 so that the conveying path 2 must convey the processing material carrier 7 toward the furnace body 1 along the conveying direction 20. When the processed material passes through the feed temperature increasing section 11, it will be heated to about eight hundred degrees Celsius, then it will pass through the discharge heat preservation section 12 to perform the heat preservation action, and finally transported through the conveying lane 2 to fall into a quenching medium. This completes the quenching operation. In detail, since each of the heating heating tubes 3 is arranged next to each other and is arranged along the conveying direction 20 (as shown in FIG. 1 and FIG. 2), the temperature of each of the heating heating tubes 3 is the same (for example : The highest temperature and the lowest temperature, etc.) are located in the same section of the feed heating section 11, so that the processed material can be heated in a wide range and uniformly through the feed heating section 11, thereby Solve the problem of incomplete quenching due to uneven heating in the conventional embodiment.
另一方面,基於每一該升溫加熱管3以及每一該保溫加熱管4於實施時均可為一燃氣輻射管,於一實施例中,如圖4所示,該加熱爐具更具有一比例控制裝置5以及一脈衝控制裝置6,該比例控制裝置5以及該脈衝控制裝置6均連接至每一該升溫加熱管3以及每一該保溫加熱管4。其中,該比例控制裝置5可用以調節該些升溫加熱管3以及該些保溫加熱管4的燃燒火焰大小,該脈衝控制裝置6則可用以控制該些升溫加熱管3以及該些保溫加熱管4的燃火點及熄火點,如此一來,本發明即可透過該比例控制裝置5以及該脈衝控制裝置6的交互使用,以令該比例控制裝置5解決一般燃氣輻射管透過脈衝控制(pulse control)需頻繁開關而有壽命降低以及能耗過大的問題,以及藉由該脈衝控制裝置6來解決一般燃氣輻射管透過比例控制(proportional control)所產生二端溫差過大的問題。On the other hand, based on the fact that each of the heating heating tubes 3 and each of the heat-preserving heating tubes 4 can be a gas radiating tube during implementation, in an embodiment, as shown in FIG. 4, the heating stove has more A proportional control device 5 and a pulse control device 6, the proportional control device 5 and the pulse control device 6 are connected to each of the temperature increasing heating tubes 3 and each of the heat insulating heating tubes 4. The proportional control device 5 can be used to adjust the size of the combustion flames of the heating heating pipes 3 and the heat-preserving heating pipes 4, and the pulse control device 6 can be used to control the heating heating pipes 3 and the heat-preserving heating pipes 4. In this way, the present invention can use the proportional control device 5 and the pulse control device 6 interactively, so that the proportional control device 5 can solve the pulse control of the general gas radiant tube through pulse control) requires frequent switching to reduce the life and excessive energy consumption, and the pulse control device 6 is used to solve the problem of excessive temperature difference between the two ends of the general gas radiant tube through proportional control.
綜上所述,該加工材料的加熱爐具包含有一爐體、一設置於該爐體內並具有一輸送方向的輸送道以及複數設置於該爐體內且與該輸送道對應的保溫加熱管,該爐體具有一進料升溫段以及一由該進料升溫段延伸的出料保溫段。在該加熱爐具的使用過程中,由於每一該升溫加熱管彼此並列且沿著於該輸送方向延伸設置,故使得每一該升溫加熱管的相同溫度處均位於該進料升溫段的相同區段內,以令一加工材料承載架在受該輸送而經由該進料升溫段時,該進料升溫段時可大範圍且一致性地對一進行加工材料升溫,藉此解決習用實施方式中因加熱不均而有淬火不完全的問題。In summary, the heating stove for processing materials includes a furnace body, a conveying path provided in the furnace body and having a conveying direction, and a plurality of heat-preserving and heating tubes provided in the furnace body and corresponding to the conveying path. The furnace body has a feeding temperature increasing section and a discharging heat preservation section extending from the feeding temperature increasing section. During the use of the heating stove, since each of the heating heating tubes is arranged next to each other and extends along the conveying direction, the same temperature of each of the heating heating tubes is located at the same temperature in the feeding heating section. Within the section, when a processing material carrier passes the feeding temperature increasing section by the conveyance, the processing temperature can be heated in a wide range and uniformly in the feeding temperature increasing section, thereby solving the conventional implementation mode. There is a problem of incomplete quenching due to uneven heating.
以上已將本發明做一詳細說明,惟以上所述者,僅爲本發明之一較佳實施例而已,當不能以此限定本發明實施之範圍,即凡依本發明申請專利範圍所作之均等變化與修飾,皆應仍屬本發明之專利涵蓋範圍內。The present invention has been described in detail above, but the above is only one of the preferred embodiments of the present invention. When the scope of implementation of the present invention cannot be limited by this, that is, the equality made according to the scope of patent application of the present invention Changes and modifications should still be covered by the patent of the present invention.
1‧‧‧爐體1‧‧‧ furnace body
11‧‧‧進料升溫段11‧‧‧Feeding heating section
110‧‧‧爐口110‧‧‧furnace mouth
12‧‧‧出料保溫段12‧‧‧Discharge insulation section
2‧‧‧輸送道2‧‧‧ Conveyor
20‧‧‧輸送方向20‧‧‧ Conveying direction
3‧‧‧升溫加熱管3‧‧‧ heating tube
31‧‧‧不銹鋼外管31‧‧‧Stainless steel outer tube
32‧‧‧碳化矽內管32‧‧‧Silicon Carbide Tube
33‧‧‧燒嘴33‧‧‧burner
4‧‧‧保溫加熱管4‧‧‧Insulation heating tube
5‧‧‧比例控制裝置5‧‧‧ Proportional control device
6‧‧‧脈衝控制裝置6‧‧‧Pulse control device
7‧‧‧加工材料承載架7‧‧‧ processing material carrier
圖1,本發明的側視示意圖。 圖2,本發明的俯視示意圖。 圖3,本發明升溫加熱管的側視示意圖。 圖4,本發明的電路示意圖。FIG. 1 is a schematic side view of the present invention. FIG. 2 is a schematic top view of the present invention. Fig. 3 is a schematic side view of a heating tube according to the present invention. FIG. 4 is a schematic circuit diagram of the present invention.
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