TW201816167A - Silicon nitride film deposition method and deposition device - Google Patents

Silicon nitride film deposition method and deposition device Download PDF

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TW201816167A
TW201816167A TW106125188A TW106125188A TW201816167A TW 201816167 A TW201816167 A TW 201816167A TW 106125188 A TW106125188 A TW 106125188A TW 106125188 A TW106125188 A TW 106125188A TW 201816167 A TW201816167 A TW 201816167A
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gas
raw material
nitride film
nitriding
titanium
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吹上紀明
小山峻史
小川淳
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日商東京威力科創股份有限公司
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    • H01L21/02112Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer
    • H01L21/02172Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer the material containing at least one metal element, e.g. metal oxides, metal nitrides, metal oxynitrides or metal carbides
    • H01L21/02175Forming insulating materials on a substrate characterised by the type of layer, e.g. type of material, porous/non-porous, pre-cursors, mixtures or laminates characterised by the material of the layer the material containing at least one metal element, e.g. metal oxides, metal nitrides, metal oxynitrides or metal carbides characterised by the metal
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    • H01L21/02271Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase deposition by decomposition or reaction of gaseous or vapour phase compounds, i.e. chemical vapour deposition
    • H01L21/0228Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase deposition by decomposition or reaction of gaseous or vapour phase compounds, i.e. chemical vapour deposition deposition by cyclic CVD, e.g. ALD, ALE, pulsed CVD
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Abstract

An object of the invention is to provide a method and a device for depositing a silicon nitride film that are capable of depositing a silicon nitride film that has favorable film quality and adequate dry etching resistance. The invention provides a silicon nitride film deposition method that deposits a silicon nitride film on a processing target substrate, the method involving performing a predetermined number of repetitions of: a step of depositing a silicon nitride film on the processing target substrate, by performing a first number of repetitions of a process of adsorbing a silicon raw material gas to the substrate and a process of nitriding the adsorbed silicon raw material gas with a plasma of a nitride gas; and a step of depositing a titanium nitride film on the processing target substrate, by performing a second number of repetitions of a process of adsorbing a titanium raw material gas containing chlorine to the substrate and a process of nitriding the adsorbed titanium raw material gas with a plasma of a nitride gas; thereby depositing a silicon nitride film doped with a predetermined amount of titanium.

Description

矽氮化膜之成膜方法及成膜裝置Film formation method and film formation device of silicon nitride film

本發明係關於一種矽氮化膜之成膜方法及成膜裝置。The invention relates to a film forming method and a film forming device for a silicon nitride film.

矽氮化膜,在半導體積體電路裝置中,不僅作為閘極絕緣膜等絕緣材料,亦作為蝕刻阻擋層、側壁間隙壁、應力襯層等材料而廣泛地使用。Silicon nitride films are widely used in semiconductor integrated circuit devices not only as insulating materials such as gate insulating films, but also as materials such as etch stop layers, sidewall spacers, and stress liners.

此等矽氮化膜之成膜處理,雖廣泛使用化學蒸鍍法(Chemical Vapor Deposition,CVD法),但近年隨著半導體裝置之細微化・高密集化的發展,從改善絕緣性等之特性的觀點來看,能夠以較習知之CVD法所進行的成膜更低之溫度形成良質膜的原子層沉積法(Atomic Layer Deposition,ALD法)受到注目。Although the chemical vapor deposition method (CVD method) is widely used for the film formation of these silicon nitride films, in recent years, with the development of miniaturization and high density of semiconductor devices, properties such as improvement of insulation properties have been improved. From the point of view, the atomic layer deposition method (Atomic Layer Deposition, ALD method) capable of forming a good film at a lower temperature than the conventional CVD method has been attracting attention.

作為ALD法所進行的矽氮化膜之成膜技術,前人已提出如下技術:使用係Si原料氣體的二氯矽烷(DCS;SiH2 Cl2 )氣體與係氮化氣體的氨(NH3 )氣體,將其等交互地供給,在供給NH3 氣體時施加高頻電力而產生電漿,促進氮化反應(例如專利文獻1、2)。 [習知技術文獻] [專利文獻]As the film formation technology of the silicon nitride film by the ALD method, predecessors have proposed the following technology: a dichlorosilane (DCS; SiH 2 Cl 2 ) gas based on a Si source gas and ammonia (NH 3 ) Gas, and the like is supplied alternately, and high-frequency power is applied to supply NH 3 gas to generate a plasma to promote the nitriding reaction (for example, Patent Documents 1 and 2). [Habitual technical literature] [patent literature]

專利文獻1:日本特開2004-281853號公報 專利文獻2:日本特開2016-115814號公報Patent Document 1: Japanese Patent Laid-Open No. 2004-281853 Patent Document 2: Japanese Patent Laid-Open No. 2016-115814

[本發明所欲解決的問題]然而,藉由ALD法雖可獲得品質良好之矽氮化膜,但矽氮化膜之對於乾蝕刻耐受性的需求提高,現狀的ALD所產生的矽氮化膜難以獲得足夠的乾蝕刻耐受性。[Problems to be Solved by the Invention] However, although a good quality silicon nitride film can be obtained by the ALD method, the demand for dry etching resistance of the silicon nitride film is increased, and the silicon nitrogen generated by the current ALD It is difficult to obtain sufficient dry-etching resistance for the film.

因此,本發明的課題在於提供一種矽氮化膜之成膜方法及成膜裝置,可將具有良好膜質,且具有足夠的乾蝕刻耐受性之矽氮化膜成膜。 [解決問題之技術手段]Therefore, an object of the present invention is to provide a method and a device for forming a silicon nitride film, which can form a silicon nitride film having good film quality and sufficient dry etching resistance. [Technical means to solve the problem]

為了解決上述問題,本發明的第1觀點提供一種矽氮化膜之成膜方法,於被處理基板上,將矽氮化膜成膜,該方法的特徵在於包含如下步驟:對該被處理基板,將吸附矽原料氣體之處理、及藉由氮化氣體之電漿將吸附的該矽原料氣體氮化之處理重複第1次數,以將矽氮化膜成膜的步驟;以及對該被處理基板,將吸附含有氯的鈦原料氣體之處理、及藉由氮化氣體之電漿將吸附的該鈦原料氣體氮化之處理重複第2次數,以將氮化鈦膜成膜的步驟;將上述步驟重複既定次數,使摻雜有既定量的鈦之矽氮化膜成膜。In order to solve the above problems, a first aspect of the present invention provides a method for forming a silicon nitride film, and forming a silicon nitride film on a substrate to be processed. The method is characterized by including the following steps: The process of forming a silicon nitride film by repeating the process of adsorbing the silicon source gas and the process of nitriding the adsorbed silicon source gas with a plasma of a nitriding gas to form a silicon nitride film; The substrate, the process of adsorbing the titanium raw material gas containing chlorine, and the process of nitriding the adsorbed titanium raw material gas by a plasma of a nitriding gas are repeated a second time to form a titanium nitride film; The above steps are repeated a predetermined number of times to form a silicon nitride film doped with a predetermined amount of titanium.

上述第1觀點中,藉由調整該第1次數、該第2次數,而可控制鈦之摻雜量。此一情況,TiN相對於膜整體的量,宜為0.1~2mol%之範圍。In the above-mentioned first viewpoint, the doping amount of titanium can be controlled by adjusting the first order and the second order. In this case, the amount of TiN relative to the entire film is preferably in the range of 0.1 to 2 mol%.

該氮化處理,可使用NH3 氣體作為氮化氣體而施行。此外,該氮化處理,可藉由以微波電漿激發氮化氣體所產生的氮化種而施行。作為在該氮化鈦膜的成膜步驟使用之含有氯的鈦原料氣體,可使用TiCl4 氣體。This nitriding treatment can be performed using NH 3 gas as the nitriding gas. In addition, the nitriding treatment can be performed by exciting a nitriding seed generated by a nitriding gas with a microwave plasma. As the titanium raw material gas containing chlorine used in the step of forming the titanium nitride film, TiCl 4 gas can be used.

可於真空容器內,設置吸附該矽原料氣體或該鈦原料氣體之吸附區域、及使吸附的該矽原料氣體或該鈦原料氣體氮化之氮化區域,在該真空容器內使載置於旋轉台的複數被處理基板公轉,以使該被處理基板,依序通過該吸附區域與該氮化區域;將吸附該矽原料氣體或該鈦原料氣體之處理、及使吸附的該矽原料或該鈦原料氮化之處理,交互地施行。The vacuum container may be provided with an adsorption region for adsorbing the silicon source gas or the titanium source gas, and a nitriding region for nitriding the adsorbed silicon source gas or the titanium source gas. The vacuum container may be placed in the vacuum container. The plurality of rotary tables are revolved by the processed substrate, so that the processed substrate sequentially passes through the adsorption region and the nitridation region; the process of adsorbing the silicon raw material gas or the titanium source gas, and the adsorbed silicon raw material or This titanium raw material nitriding treatment is performed alternately.

實施該氮化鈦膜之成膜步驟時,宜在該氮化處理的前後,施行藉由還原氣體之電漿將吸附的該鈦原料還原之處理。此一情況,可於真空容器內,設置吸附該矽原料氣體或該鈦原料氣體之吸附區域、使吸附的該矽原料氣體或該鈦原料氣體氮化之氮化區域、及在該氮化區域的前後施行還原氣體之電漿所進行的還原處理之還原區域,在該真空容器內使載置於旋轉台的複數被處理基板公轉,以使該被處理基板,依序通過該吸附區域、該還原區域的一方、該氮化區域、該還原區域的另一方;在該氮化鈦膜的成膜步驟中,依序施行吸附該鈦原料氣體之處理、將吸附的該鈦原料還原之處理、使吸附的該鈦原料氣體氮化之處理、將氮化後的該鈦原料氣體還原之處理。When implementing the film forming step of the titanium nitride film, it is preferable to perform a treatment of reducing the adsorbed titanium raw material by a plasma of a reducing gas before and after the nitriding treatment. In this case, an adsorption region in which the silicon source gas or the titanium source gas is adsorbed, a nitrided region in which the adsorbed silicon source gas or the titanium source gas is nitrided, and the nitrided region may be provided in the vacuum container. In the vacuum container, a plurality of substrates to be processed placed on a rotary table are revolved in a reduction area where reduction treatment by plasma of reducing gas is performed, so that the substrates to be processed sequentially pass through the adsorption area, the One of the reduction region, the nitrided region, and the other of the reduction region; in the step of forming the titanium nitride film, a process of adsorbing the titanium raw material gas, a process of reducing the adsorbed titanium raw material, A process of nitriding the adsorbed titanium source gas and a process of reducing the nitrided titanium source gas.

實施該矽氮化膜的成膜步驟時,亦可在該氮化處理的前後,施行藉由還原氣體之電漿將吸附的該矽原料還原之處理。此一情況,可於真空容器內,設置吸附該矽原料氣體或該鈦原料氣體之吸附區域、使吸附的該矽原料氣體或該鈦原料氣體氮化之氮化區域、及在該氮化區域的前後施行還原氣體之電漿所進行的還原處理之還原區域,在該真空容器內使載置於旋轉台的複數被處理基板公轉,以使該被處理基板,依序通過該吸附區域、該還原區域的一方、該氮化區域、該還原區域的另一方;在該氮化鈦膜的成膜步驟中,依序施行吸附該鈦原料氣體之處理、將吸附的該鈦原料氣體還原之處理、使吸附的該鈦原料氣體氮化之處理、將氮化後的該鈦原料還原之處理;在該矽氮化膜的成膜步驟中,依序施行吸附該矽原料氣體之處理、將吸附的該矽原料氣體還原之處理、使吸附的該矽原料氣體氮化之處理、將氮化後的該矽原料還原之處理。When the film forming step of the silicon nitride film is performed, a treatment of reducing the adsorbed silicon raw material by a plasma of a reducing gas may be performed before and after the nitriding treatment. In this case, an adsorption region in which the silicon source gas or the titanium source gas is adsorbed, a nitrided region in which the adsorbed silicon source gas or the titanium source gas is nitrided, and the nitrided region may be provided in the vacuum container. In the vacuum container, a plurality of substrates to be processed placed on a rotary table are revolved in a reduction area where reduction treatment by plasma of reducing gas is performed, so that the substrates to be processed sequentially pass through the adsorption area, the One of the reduction region, the nitrided region, and the other of the reduction region; in the film-forming step of the titanium nitride film, a process of adsorbing the titanium source gas and a process of reducing the adsorbed titanium source gas are sequentially performed A process of nitriding the adsorbed titanium raw material gas and a process of reducing the nitrided titanium raw material; in the film forming step of the silicon nitride film, sequentially performing a process of adsorbing the silicon raw material gas, A process for reducing the silicon raw material gas, a process for nitriding the adsorbed silicon raw material gas, and a process for reducing the silicon raw material after nitriding.

該還原處理,可使用H2 氣體作為還原氣體而施行。此外,該還原處理,可藉由以微波電漿激發還原氣體所產生的還原種而施行。This reduction treatment can be performed using H 2 gas as the reducing gas. In addition, this reduction treatment can be performed by exciting the reducing species generated by the reducing gas with a microwave plasma.

本發明的第2觀點,提供一種矽氮化膜之成膜裝置,於被處理基板上,將矽氮化膜成膜,其特徵為包含:真空容器,內部保持為真空;旋轉台,在該真空容器內,以載置有複數被處理基板之狀態公轉;吸附區域,設置於該真空容器內,具備矽原料氣體供給機構及鈦原料氣體供給機構,將該矽原料氣體或該鈦原料氣體吸附於該被處理基板;氮化區域,設置於該真空容器內,藉由氮化氣體之電漿將吸附的該矽原料氣體或該鈦原料氣體氮化;以及控制部,進行控制,俾於將該複數被處理基板載置於該旋轉台之狀態下,實施如下步驟:使該旋轉台旋轉,於該被處理基板通過該吸附區域時,實行從該矽原料氣體供給機構供給該矽原料氣體,將該矽原料氣體吸附在該被處理基板之處理,於該被處理基板通過該氮化區域時,施行以該氮化氣體之電漿將吸附的該矽原料氣體氮化之處理,藉由使該旋轉台旋轉第1次數,而將吸附該矽原料氣體之處理與該氮化之處理重複第1次數,將矽氮化膜成膜的步驟;以及使該旋轉台旋轉,於該被處理基板通過該吸附區域時,實行從該鈦原料氣體供給機構供給該鈦原料氣體,將該鈦原料氣體吸附在該被處理基板之處理,於該被處理基板通過該氮化區域時,實行以該氮化氣體之電漿將吸附的該鈦原料氣體氮化之處理,藉由使該旋轉台旋轉第2次數,而將吸附該鈦原料氣體之處理與該氮化之處理重複第2次數,將氮化鈦膜成膜的步驟;將該矽氮化膜的成膜步驟、及該氮化鈦膜的成膜步驟,重複既定次數。According to a second aspect of the present invention, a silicon nitride film forming device is provided. A silicon nitride film is formed on a substrate to be processed. The silicon nitride film is formed by a vacuum container, and the interior is maintained in a vacuum. The vacuum container is revolved in a state where a plurality of substrates to be processed are placed. The adsorption area is provided in the vacuum container and includes a silicon source gas supply mechanism and a titanium source gas supply mechanism. The silicon source gas or the titanium source gas is adsorbed. A nitrided region is disposed in the vacuum container, and the adsorbed silicon source gas or titanium source gas is nitrided by a plasma of a nitriding gas; and a control unit controls the In the state where the plurality of processed substrates are placed on the rotary table, the following steps are performed: the rotary table is rotated, and the silicon raw material gas is supplied from the silicon raw material gas supply mechanism when the processed substrate passes through the adsorption area, A process of adsorbing the silicon source gas on the substrate to be processed, and when the substrate to be processed passes through the nitriding region, a plasma of the silicon gas that is adsorbed by the plasma of the nitriding gas is executed The process of nitriding the material gas is performed by rotating the turntable a first time, and repeating the process of adsorbing the silicon source gas and the nitriding process a first time to form a silicon nitride film; and The rotary table rotates, and when the substrate to be processed passes through the adsorption area, a process of supplying the titanium source gas from the titanium source gas supply mechanism, adsorbing the titanium source gas to the substrate to be processed, and passing through the substrate to be processed is performed. In the nitriding region, a treatment for nitriding the titanium raw material gas adsorbed with a plasma of the nitriding gas is performed, and by rotating the turntable a second time, the treatment for adsorbing the titanium raw material gas and the nitrogen are performed. The chemical conversion process is repeated a second time to form a titanium nitride film; the step of forming the silicon nitride film and the step of forming the titanium nitride film are repeated a predetermined number of times.

上述第2觀點中,該矽氮化膜之成膜裝置宜更包含2個還原區域,設置於該氮化區域的前後,施行還原氣體的電漿所進行之還原處理;該控制部,進行控制,俾於該氮化鈦膜的成膜步驟時,依序施行吸附該鈦原料氣體之處理、將吸附的該鈦原料還原之處理、使吸附的該鈦原料氣體氮化之處理、將氮化後的該鈦原料氣體還原之處理。In the above second viewpoint, the film-forming device of the silicon nitride film preferably further includes two reduction regions, which are disposed before and after the nitrided region, and are subjected to a reduction treatment by a plasma of a reduction gas; the control unit controls the In the step of forming the titanium nitride film, a process of adsorbing the titanium raw material gas, a process of reducing the adsorbed titanium raw material, a process of nitriding the adsorbed titanium raw material gas, and a nitriding process are sequentially performed. After the titanium raw material gas reduction treatment.

此一情況,該控制部,亦可進行控制,俾於將該矽氮化膜成膜時,依序施行吸附該矽原料氣體之處理、將吸附的該矽原料還原之處理、使吸附的該矽原料氣體氮化之處理、將氮化後的該矽原料氣體還原之處理。此外,該控制部,藉由調整該第1次數、該第2次數,而可控制鈦之摻雜量。該控制部,宜控制使TiN相對於膜整體的量,成為0.1~2mol%之範圍。In this case, the control unit may also perform control. When the silicon nitride film is formed into a film, a process of adsorbing the silicon raw material gas, a process of reducing the adsorbed silicon raw material, and sequentially A process of nitriding a silicon source gas, and a process of reducing the silicon source gas after nitriding. In addition, the control unit can control the doping amount of titanium by adjusting the first order and the second order. The control unit should preferably control the amount of TiN with respect to the entire film in a range of 0.1 to 2 mol%.

本發明的第3觀點提供一種記憶媒體,在電腦上動作,儲存有用於控制矽氮化膜之成膜裝置的程式;其特徵為,該程式,在實行時,使電腦控制該矽氮化膜之成膜裝置,俾施行上述第1觀點的矽氮化膜之成膜方法。 [本發明之效果]A third aspect of the present invention provides a memory medium that operates on a computer and stores a program for controlling a film-forming device of a silicon nitride film; the program is characterized in that, when executed, the computer controls the silicon nitride film The film forming apparatus executes the method for forming a silicon nitride film according to the first aspect described above. [Effect of the present invention]

本發明,使下述步驟重複既定次數,使摻雜有既定量的鈦之矽氮化膜成膜:對被處理基板,將吸附矽原料氣體之處理、及藉由氮化氣體之電漿將吸附的該矽原料氣體氮化之處理重複第1次數,以將矽氮化膜成膜;以及對被處理基板,將吸附含有氯的鈦原料氣體之處理、及藉由氮化氣體之電漿將吸附的該鈦原料氣體氮化之處理重複第2次數,以將氮化鈦膜成膜。因此,可將膜質良好且具有足夠的乾蝕刻耐受性之矽氮化膜成膜。In the present invention, the following steps are repeated a predetermined number of times to form a silicon nitride film doped with a predetermined amount of titanium: for a substrate to be processed, a process of adsorbing a silicon source gas and a plasma of a nitride gas The process of nitriding the adsorbed silicon source gas is repeated a first time to form a silicon nitride film; and for the substrate to be processed, the process of adsorbing the titanium source gas containing chlorine and the plasma by the nitriding gas The process of nitriding the adsorbed titanium raw material gas is repeated a second time to form a titanium nitride film. Therefore, a silicon nitride film with good film quality and sufficient dry etching resistance can be formed.

以下,參考附圖對本發明之實施形態予以說明。Hereinafter, embodiments of the present invention will be described with reference to the drawings.

<成膜裝置>首先,茲就可實施本發明的矽氮化膜之成膜方法的矽氮化膜之成膜裝置的一例予以說明。<Film Formation Device> First, an example of a silicon nitride film formation device that can implement the silicon nitride film formation method of the present invention will be described.

圖1為本例之成膜裝置的橫剖面圖,圖2為圖1之成膜裝置的A-A′線之縱剖面圖,圖3為本例之成膜裝置的俯視圖,圖4為放大顯示本例的成膜裝置之第1區域的縱剖面圖,圖5為顯示設置於第1區域之原料氣體導入單元的底視圖,圖6為放大顯示本例之成膜裝置的第2區域之一個氮化區域的縱剖面圖。FIG. 1 is a cross-sectional view of the film-forming apparatus of this example, FIG. 2 is a longitudinal cross-sectional view of the film-forming apparatus of FIG. 1 along line AA ′, FIG. 3 is a plan view of the film-forming apparatus of this example, and FIG. 4 is an enlarged view A longitudinal sectional view showing the first area of the film forming apparatus of this example. FIG. 5 is a bottom view showing the source gas introduction unit provided in the first area, and FIG. 6 is an enlarged view of the second area of the film forming apparatus of this example. A longitudinal section of a nitrided area.

如圖1~6所示,成膜裝置,具有界定施行成膜處理之處理空間的真空容器11。於此真空容器11內,配置形成有複數個晶圓載置區域21之旋轉台2。真空容器11內的旋轉台2通過之部分的上方側空間,例如具有:吸附區域R1,將如二氯矽烷(DCS;SiH2 Cl2 )等Si原料氣體,或例如四氯化鈦(TiCl4 )等含有氯(Cl)的Ti原料氣體,吸附於晶圓W;氮化區域R2,對晶圓W施行氮化處理;以及還原區域R3、R4,設置於氮化區域R2的兩側。As shown in FIGS. 1 to 6, the film forming apparatus includes a vacuum container 11 that defines a processing space for performing a film forming process. In this vacuum container 11, a turntable 2 on which a plurality of wafer mounting regions 21 are formed is arranged. The space above the portion through which the turntable 2 in the vacuum container 11 passes includes, for example, an adsorption region R1, a Si source gas such as dichlorosilane (DCS; SiH 2 Cl 2 ), or, for example, titanium tetrachloride (TiCl 4 ) And other Ti source gases containing chlorine (Cl) are adsorbed on the wafer W; the nitrided region R2 is subjected to nitriding treatment on the wafer W; and reduction regions R3 and R4 are provided on both sides of the nitrided region R2.

於真空容器11內之吸附區域R1的上部,具有將Si原料氣體及Ti原料氣體導入吸附區域R1所用之原料氣體導入單元3;原料氣體導入單元3,藉由配管而與Si原料氣體供給源52及Ti原料氣體供給源53連接。此外,從氮化氣體供給源55,通過配管而往氮化區域R2供給氮化氣體,例如NH3 氣體。此外,從還原氣體供給源56,通過配管而往還原區域R3及R4供給還原氣體,例如H2 氣體。另,圖1中僅於還原區域R3圖示供給還原氣體所用的配管。On the upper part of the adsorption region R1 in the vacuum container 11, there is a source gas introduction unit 3 for introducing Si source gas and Ti source gas into the adsorption region R1. The source gas introduction unit 3 is connected to the Si source gas supply source 52 through a pipe. It is connected to the Ti source gas supply source 53. In addition, a nitriding gas, such as NH 3 gas, is supplied from the nitriding gas supply source 55 to the nitriding region R2 through a pipe. In addition, from the reducing gas supply source 56, a reducing gas such as H 2 gas is supplied to the reducing regions R3 and R4 through a pipe. Note that, in FIG. 1, the piping for supplying the reducing gas is shown only in the reducing region R3.

於氮化區域R2及還原區域R3、R4,分別設置電漿產生部6A、6B、6C。關於氣體供給系統及電漿產生部,將在之後內容詳細說明。Plasma generating sections 6A, 6B, and 6C are respectively provided in the nitrided region R2 and the reduced regions R3 and R4. The gas supply system and the plasma generating unit will be described in detail later.

如圖2所示,真空容器11,係由形成真空容器11之側壁及底部的容器本體13、以及氣密性地封閉該容器本體13之頂面側開口的頂板12所構成,為略圓形之扁平容器。真空容器11,例如由鋁等金屬構成,於真空容器11之內面,施加陽極氧化處理或陶瓷噴敷處理等抗電漿處理。As shown in FIG. 2, the vacuum container 11 is formed by a container body 13 that forms a side wall and a bottom of the vacuum container 11 and a top plate 12 that air-tightly closes the opening on the top surface side of the container body 13, and has a slightly circular shape Flat container. The vacuum container 11 is made of, for example, a metal such as aluminum, and an anti-plasma treatment such as anodizing treatment or ceramic spraying treatment is applied to the inner surface of the vacuum container 11.

於旋轉台2之表面,施加例如與真空容器11同樣的抗電漿處理。在旋轉台2之中心部設置往鉛直下方延伸的旋轉軸14,在旋轉軸14之下端部,設置使旋轉台2旋轉所用的旋轉驅動機構15。On the surface of the rotary table 2, for example, the same anti-plasma treatment as that of the vacuum container 11 is applied. A rotary shaft 14 extending vertically downward is provided at a center portion of the rotary table 2, and a rotation driving mechanism 15 for rotating the rotary table 2 is provided at an end portion below the rotary shaft 14.

於旋轉台2之頂面,如圖1所示,在圓周方向均等地設置6個晶圓載置區域21。各晶圓載置區域21,構成為具有較晶圓W略大之直徑的圓形凹部。另,晶圓載置區域21之數目不限為6個。On the top surface of the turntable 2, as shown in FIG. 1, six wafer mounting regions 21 are equally arranged in the circumferential direction. Each wafer mounting region 21 is configured as a circular recess having a diameter slightly larger than that of the wafer W. The number of wafer mounting regions 21 is not limited to six.

如圖2所示,在位於旋轉台2下方位置的容器本體13之底面,沿著該旋轉台2的圓周方向,形成圓環狀的環狀溝部45。於此環狀溝部45內,以與晶圓載置區域21之配置區域對應的方式設置加熱器46。藉由加熱器46,將旋轉台2上之晶圓W加熱至既定溫度。此外,環狀溝部45之頂面的開口,以係圓環狀的板構件之加熱器罩蓋47封閉。As shown in FIG. 2, on the bottom surface of the container body 13 located below the turntable 2, a ring-shaped annular groove portion 45 is formed along the circumferential direction of the turntable 2. A heater 46 is provided in the annular groove portion 45 so as to correspond to the arrangement area of the wafer placement area 21. The heater W heats the wafer W on the turntable 2 to a predetermined temperature. In addition, the opening on the top surface of the annular groove portion 45 is closed by a heater cover 47 which is a circular plate member.

如圖1及圖3所示,於真空容器11之側壁面,設置用於將晶圓W搬出入的搬出入部101。搬出入部101可藉由閘閥開閉。通過此一搬出入部101,將外部之搬運機構所保持的晶圓W往真空容器11內搬入。As shown in FIGS. 1 and 3, a carry-in / out portion 101 for carrying in and out a wafer W is provided on a side wall surface of the vacuum container 11. The carry-in / out portion 101 can be opened and closed by a gate valve. The wafer W held by an external transport mechanism is carried into the vacuum container 11 by this carrying-in / out unit 101.

若在具備上述構造之旋轉台2中,以旋轉軸14使旋轉台2旋轉,則各晶圓載置區域21繞旋轉中心之周圍公轉。此時晶圓載置區域21通過以一點鏈線表示之圓環狀的公轉區域RAWhen the rotary table 2 is rotated by the rotary shaft 14 in the rotary table 2 having the above-mentioned structure, each wafer placement region 21 revolves around the rotation center. At this time, the wafer mounting area 21 passes through a circular revolving area R A indicated by a one-dot chain line.

接著,對吸附區域R1予以說明。如圖2所示,吸附區域R1的原料氣體導入單元3,設置於與旋轉台2之頂面相對向的頂板12之底面側。此外,如圖1所示,原料氣體導入單元3之平面形狀,成為將晶圓載置區域21的公轉區域RA ,在與晶圓載置區域21的公轉方向交叉的方向區隔而形成之扇形形狀。Next, the adsorption region R1 will be described. As shown in FIG. 2, the raw material gas introduction unit 3 in the adsorption region R1 is provided on the bottom surface side of the top plate 12 opposite to the top surface of the turntable 2. In addition, as shown in FIG. 1, the planar shape of the source gas introduction unit 3 is a fan shape formed by separating the revolution area R A of the wafer placement area 21 in a direction crossing the revolution direction of the wafer placement area 21. .

原料氣體導入單元3,如同在圖4及圖5放大顯示,成為從下方側依序疊層下述空間之構造:原料氣體擴散空間33,使原料氣體擴散;排氣空間32,施行原料氣體之排氣;以及分離氣體擴散空間31,使將原料氣體導入單元3之下方側區域、與原料氣體導入單元3之外方側區域分離的分離氣體擴散。The raw material gas introduction unit 3 has a structure in which the following spaces are sequentially stacked from the lower side as shown in FIG. 4 and FIG. 5: a raw material gas diffusion space 33 for diffusing the raw material gas; an exhaust space 32 for performing the raw gas Exhaust gas; and a separation gas diffusion space 31 for diffusing the separation gas that separates the region below the source gas introduction unit 3 from the region outside the source gas introduction unit 3.

最下層之原料氣體擴散空間33與原料氣體供給路17連接,原料氣體供給路17在頂板12之頂面開口,於該開口處連接原料氣體供給配管18。原料氣體供給配管18分支為Si原料配管521及Ti原料配管531:Si原料配管521,與供給Si原料氣體之Si原料氣體供給源52連接;Ti原料配管531,與供給含有Cl的Ti原料氣體之Ti原料氣體供給源53連接。Si原料配管521,與開閉閥522及質量流量控制器等流量控制器523連接。此外,Ti原料配管531,與開閉閥532及質量流量控制器等流量控制器533連接。於原料氣體導入單元3之底面形成多個噴吐孔331,用於從原料氣體擴散空間33朝向旋轉台2側供給原料氣體。The lowermost raw material gas diffusion space 33 is connected to the raw material gas supply path 17. The raw material gas supply path 17 is opened on the top surface of the top plate 12, and the raw material gas supply pipe 18 is connected to the opening. The raw material gas supply pipe 18 is branched into a Si raw material pipe 521 and a Ti raw material pipe 531: the Si raw material pipe 521 is connected to the Si raw material gas supply source 52 that supplies the Si raw material gas; the Ti raw material pipe 531 is connected to a Ti raw material gas containing Cl The Ti source gas supply source 53 is connected. The Si raw material pipe 521 is connected to a flow controller 523 such as an on-off valve 522 and a mass flow controller. The Ti raw material pipe 531 is connected to a flow controller 533 such as an on-off valve 532 and a mass flow controller. A plurality of ejection holes 331 are formed in the bottom surface of the raw material gas introduction unit 3 for supplying raw material gas from the raw material gas diffusion space 33 toward the turntable 2 side.

作為Si原料氣體,可使用甲矽烷(SiH4 )、乙矽烷(Si2 H6 )、單氯矽烷(MCS;SiH3 Cl)、二氯矽烷(DCS;SiH2 Cl2 )、三氯矽烷(TCS;SiHCl3 )、四氯化矽(STC;SiCl4 )、六氯二矽烷(HCD;Si2 Cl6 )等。其等之中可適當使用DCS。As the Si source gas, monosilane (SiH 4 ), disilane (Si 2 H 6 ), monochlorosilane (MCS; SiH 3 Cl), dichlorosilane (DCS; SiH 2 Cl 2 ), and trichlorosilane ( TCS; SiHCl 3 ), silicon tetrachloride (STC; SiCl 4 ), hexachlorodisilanes (HCD; Si 2 Cl 6 ), etc. Among them, DCS can be appropriately used.

此外,作為含有Cl的Ti原料氣體,可適當使用TiCl4 氣體。As the Ti source gas containing Cl, a TiCl 4 gas can be suitably used.

噴吐孔331分散設置在圖5中以虛線表示之扇形區域內。此扇形區域之在旋轉台2的半徑方向延伸之2邊的長度,成為較晶圓載置區域21的直徑更長。因此,若晶圓載置區域21通過原料氣體導入單元3之下方側,則從噴吐孔331,對載置於晶圓載置區域21內之晶圓W的全表面供給Si原料氣體或Ti原料氣體。The ejection holes 331 are dispersedly arranged in a fan-shaped area indicated by a dotted line in FIG. 5. The length of the two sides of the fan-shaped region extending in the radial direction of the turntable 2 is longer than the diameter of the wafer mounting region 21. Therefore, when the wafer placement region 21 passes below the source gas introduction unit 3, the entire surface of the wafer W placed in the wafer placement region 21 is supplied with the Si source gas or the Ti source gas through the ejection holes 331.

設置有多個噴吐孔331之扇形區域,構成成膜原料氣體之噴吐部330。藉由噴吐部330、原料氣體擴散空間33、原料氣體供給路17、Si原料配管521、Ti原料配管531、開閉閥522與532、流量控制器523與533、Si原料氣體供給源52、及Ti原料氣體供給源53,構成原料氣體供給部。A fan-shaped area having a plurality of ejection holes 331 is provided to constitute an ejection portion 330 of a film-forming raw material gas. Through the ejection portion 330, the raw material gas diffusion space 33, the raw material gas supply path 17, the Si raw material pipe 521, the Ti raw material pipe 531, the on-off valves 522 and 532, the flow controllers 523 and 533, the Si raw material gas supply source 52, and Ti The source gas supply source 53 constitutes a source gas supply unit.

如圖4及圖5所示,形成於原料氣體擴散空間33之上方側的排氣空間32,與沿著包圍噴吐部330周圍的封閉路徑而延伸之排氣口321連通。此外,排氣空間32,藉由排氣路192而與排氣機構51連接,形成將從原料氣體擴散空間33往原料氣體導入單元3之下方側供給的原料氣體導往排氣機構51側之獨立的流路。藉由排氣口321、排氣空間32、排氣路192、及排氣機構51,構成排氣部。As shown in FIGS. 4 and 5, the exhaust space 32 formed on the upper side of the raw material gas diffusion space 33 communicates with an exhaust port 321 extending along a closed path surrounding the ejection portion 330. In addition, the exhaust space 32 is connected to the exhaust mechanism 51 through an exhaust path 192 to form a source gas supplied from the source gas diffusion space 33 to the lower side of the source gas introduction unit 3 to the exhaust mechanism 51 side. Independent flow path. The exhaust port 321, the exhaust space 32, the exhaust path 192, and the exhaust mechanism 51 constitute an exhaust unit.

進一步,形成於排氣空間32之上方側的分離氣體擴散空間31,與沿著包圍排氣口321周圍的封閉路徑而延伸之分離氣體供給口311連通。此外,分離氣體擴散空間31,與分離氣體供給路16連接,分離氣體供給路16在頂板12之頂面開口,於該開口處連接分離氣體供給配管541。分離氣體供給配管541,與供給分離氣體之分離氣體供給源54連接。分離氣體供給配管541,與開閉閥542及質量流量控制器等流量控制器543連接。從分離氣體供給源54供給分離氣體,該分離氣體將分離氣體供給口311之內側與外側的氣體環境分離,且亦扮演用於將過量吸附在晶圓W之原料氣體去除的沖洗氣體之角色。作為分離氣體使用惰性氣體,例如使用Ar氣體。藉由分離氣體供給口311、分離氣體擴散空間31、分離氣體供給路16、分離氣體供給配管541、開閉閥542、流量控制器543、及分離氣體供給源54,構成分離氣體供給部。Further, the separation gas diffusion space 31 formed above the exhaust space 32 communicates with the separation gas supply port 311 extending along a closed path surrounding the exhaust port 321. The separation gas diffusion space 31 is connected to the separation gas supply path 16. The separation gas supply path 16 is opened on the top surface of the top plate 12, and the separation gas supply pipe 541 is connected to the opening. The separation gas supply pipe 541 is connected to a separation gas supply source 54 that supplies separation gas. The separated gas supply pipe 541 is connected to a flow controller 543 such as an on-off valve 542 and a mass flow controller. A separation gas is supplied from a separation gas supply source 54, which separates the inside and outside gas environments of the separation gas supply port 311 and also functions as a flushing gas for removing the raw material gas excessively adsorbed on the wafer W. As the separation gas, an inert gas is used, for example, Ar gas is used. The separation gas supply port 311, the separation gas diffusion space 31, the separation gas supply path 16, the separation gas supply pipe 541, the on-off valve 542, the flow controller 543, and the separation gas supply source 54 constitute a separation gas supply unit.

在原料氣體導入單元3中,從噴吐部330之各噴吐孔331供給的原料氣體,於旋轉台2之頂面流動並向周圍擴散,最終到達排氣口321而從旋轉台2之頂面排氣。因此,在真空容器11內,原料氣體存在的區域,限於沿著第1封閉路徑設置的排氣口321之內側。原料氣體導入單元3,成為將晶圓載置區域21的公轉區域RA 之一部分在與晶圓載置區域21的公轉方向交叉的方向區隔之形狀,故若使旋轉台2旋轉,則載置於各晶圓載置區域21的晶圓W通過吸附區域R1,將原料氣體吸附於其全表面。In the raw material gas introduction unit 3, the raw material gas supplied from each of the discharge holes 331 of the discharge unit 330 flows on the top surface of the turntable 2 and diffuses to the surroundings, finally reaches the exhaust port 321 and is discharged from the top surface of the turntable 2. gas. Therefore, the region in which the source gas exists in the vacuum container 11 is limited to the inside of the exhaust port 321 provided along the first closed path. The raw material gas introduction unit 3 has a shape that separates a part of the revolving area R A of the wafer mounting area 21 in a direction that intersects with the revolving direction of the wafer mounting area 21. Therefore, if the rotary table 2 is rotated, it is placed on The wafer W in each wafer mounting region 21 passes through the adsorption region R1 and adsorbs the raw material gas on the entire surface.

另一方面,於排氣口321之周圍,沿著第2封閉路徑而設置分離氣體供給口311,從此分離氣體供給口311朝向旋轉台2之頂面側施行分離氣體的供給。因此,吸附區域R1的內外,藉由排氣口321所進行之排氣、及從分離氣體供給口311供給之分離氣體,而分離為2層,有效地抑制原料氣體的往吸附區域R1之外側的漏出、及來自吸附區域R1外側之氣體成分的進入。On the other hand, a separation gas supply port 311 is provided around the exhaust port 321 along the second closed path. From this separation gas supply port 311, the separation gas supply is performed toward the top surface side of the turntable 2. Therefore, the inside and outside of the adsorption region R1 are separated into two layers by the exhaust gas exhausted from the exhaust port 321 and the separated gas supplied from the separation gas supply port 311, and the raw material gas is effectively suppressed from going outside the adsorption region R1. Leakage of gas, and entry of gas components from outside the adsorption region R1.

吸附區域R1之範圍,為在可確保將原料氣體吸附於晶圓W之全表面的接觸時間足夠,且不干涉設置於吸附區域R1之外側,施行氮化處理的氮化區域R2及施行還原處理的還原區域R3、R4之範圍即可。The range of the adsorption region R1 is such that the contact time for ensuring the adsorption of the raw material gas on the entire surface of the wafer W is sufficient, and the nitriding region R2 is subjected to nitriding treatment and the reduction treatment is provided without interference outside the adsorption region R1. The range of the reduction regions R3 and R4 is sufficient.

接著,對氮化區域R2及還原區域R3、R4予以說明。如同上述,在氮化區域R2及設置於其兩側之R3、R4,分別設置電漿產生部6A、6B、6C。此外,對氮化區域R2,從氮化氣體供給源55通過配管而由其外側及內側供給氮化氣體;對還原區域R3、R4,從還原氣體供給源56通過配管而由其外側及內側供給還原氣體。作為氮化氣體,可使用NH3 氣體、N2 氣體等。其等之中可適當使用NH3 氣體。此外,作為還原氣體,可適當使用H2 氣體。Next, the nitrided region R2 and the reduced regions R3 and R4 will be described. As described above, plasma generating sections 6A, 6B, and 6C are respectively provided in the nitrided region R2 and R3 and R4 provided on both sides thereof. In addition, the nitriding region R2 is supplied with nitriding gas from its outside and inside through the piping from the nitriding gas supply source 55, and the reducing regions R3 and R4 are supplied from its outside and inside with the reducing gas supply source 56 through the piping. Reducing gas. As the nitriding gas, NH 3 gas, N 2 gas, or the like can be used. Among them, NH 3 gas can be suitably used. As the reducing gas, H 2 gas can be suitably used.

如圖6所示,氮化區域R2之電漿產生部6A,具備朝向真空容器11內放射微波之天線部60、朝向天線部60供給微波之同軸波導管65、以及微波產生器69,而構成為RLSA(註冊商標)微波電漿處理裝置。天線部60,設置為封閉設置在與旋轉台2之頂面相對向的頂板12之略三角形形狀的開口。As shown in FIG. 6, the plasma generating section 6A in the nitrided region R2 includes an antenna section 60 that radiates microwaves into the vacuum container 11, a coaxial waveguide 65 that supplies microwaves to the antenna section 60, and a microwave generator 69. It is a RLSA (registered trademark) microwave plasma processing device. The antenna portion 60 is provided to close a slightly triangular-shaped opening provided on the top plate 12 facing the top surface of the turntable 2.

微波產生器69,產生例如2.45GHz之頻率的微波。微波產生器69,與波導管67連接,於波導管67,設置施行阻抗匹配之調諧器68。波導管67,與模式轉換器66連接,而模式轉換器66,與往下方延伸之同軸波導管65連接。此外,同軸波導管65之下端,與天線部60連接。而以微波產生器69產生的微波,經由波導管67、模式轉換器66、同軸波導管65而往天線部60傳播。模式轉換器66,將微波的模式轉換為可往同軸波導管65傳導的模式。同軸波導管65,具備內側導體651、及與內側導體651同軸地設置之外側導體652。The microwave generator 69 generates microwaves having a frequency of 2.45 GHz, for example. The microwave generator 69 is connected to the waveguide 67, and the waveguide 67 is provided with a tuner 68 for performing impedance matching. The waveguide 67 is connected to the mode converter 66, and the mode converter 66 is connected to the coaxial waveguide 65 extending downward. The lower end of the coaxial waveguide 65 is connected to the antenna unit 60. The microwave generated by the microwave generator 69 is transmitted to the antenna unit 60 through the waveguide 67, the mode converter 66, and the coaxial waveguide 65. The mode converter 66 converts the mode of the microwave into a mode that can be transmitted to the coaxial waveguide 65. The coaxial waveguide 65 includes an inner conductor 651 and an outer conductor 652 provided coaxially with the inner conductor 651.

天線部60,構成為具有介電窗61、平面槽孔天線62、波延遲件63、及冷卻套64的RLSA(註冊商標)天線。The antenna section 60 is configured as an RLSA (registered trademark) antenna having a dielectric window 61, a planar slot antenna 62, a wave delay member 63, and a cooling jacket 64.

平面槽孔天線62,構成為略三角形的金屬板,形成有多個槽孔621。槽孔621,適宜設定為效率良好地放射微波。例如,槽孔621,從上述三角形形狀的中心朝向邊緣在徑方向、及圓周方向以既定間隔配置,形成為相鄰的槽孔621、621彼此交叉或垂直。The planar slot antenna 62 is formed as a substantially triangular metal plate, and a plurality of slot holes 621 are formed. The slot 621 is suitably set to radiate microwaves efficiently. For example, the slot holes 621 are arranged at predetermined intervals in the radial direction and the circumferential direction from the triangle-shaped center toward the edge, and the adjacent slot holes 621 and 621 are formed to cross or be perpendicular to each other.

介電窗61,具有使從同軸波導管65傳送,而從平面槽孔天線62之槽孔621放射出的微波穿透,在旋轉台2之上方的空間均一地產生表面波電漿之功能,例如以氧化鋁等陶瓷構成,具有可封閉頂板12側之開口的略三角形之平面形狀。於介電窗61之底面具有具備推拔面之環狀的凹部611,用於使微波的能量集中,藉而穩定產生電漿。另,介電窗61之底面亦可呈平面狀。The dielectric window 61 has a function of transmitting microwaves transmitted from the coaxial waveguide 65 and radiating from the slot 621 of the planar slot antenna 62 to uniformly generate a surface wave plasma in the space above the turntable 2. For example, it is made of ceramics such as alumina and has a substantially triangular planar shape that can close the opening on the top plate 12 side. On the bottom surface of the dielectric window 61, there is a ring-shaped concave portion 611 having a push-out surface, which is used to concentrate the energy of the microwave and thereby stably generate a plasma. In addition, the bottom surface of the dielectric window 61 may be planar.

波延遲件63,設置於平面槽孔天線62上,由具有較真空更大之介電常數的介電材料,例如氧化鋁等陶瓷構成。波延遲件63,用於使微波的波長減短,具有與介電窗61、平面槽孔天線62對應的略三角形之平面形狀。於波延遲件63上設置冷卻套64。於冷卻套64之內部形成冷媒流路641,藉由使冷媒在該冷媒流路641流通而可將天線部60冷卻。The wave delay member 63 is disposed on the planar slot antenna 62 and is made of a dielectric material having a larger dielectric constant than a vacuum, such as ceramics such as alumina. The wave delaying member 63 is used to reduce the wavelength of the microwave, and has a substantially triangular planar shape corresponding to the dielectric window 61 and the planar slot antenna 62. A cooling jacket 64 is provided on the wave retarder 63. A refrigerant flow path 641 is formed inside the cooling jacket 64, and the antenna portion 60 can be cooled by circulating a refrigerant through the refrigerant flow path 641.

此外,在微波產生器69產生的微波,經由波導管67、模式轉換器66、同軸波導管65、及波延遲件63,經由平面槽孔天線62的槽孔621,穿透介電窗61而往其下方的晶圓W通過區域之正上方的空間S供給。In addition, the microwave generated by the microwave generator 69 passes through the dielectric window 61 through the waveguide 67, the mode converter 66, the coaxial waveguide 65, and the wave delay member 63 through the slot 621 of the planar slot antenna 62 and The wafer W below is supplied through the space S directly above the area.

在頂板12之支持介電窗61的部分之邊緣部,形成對產生電漿的空間S噴吐用於氮化處理之氣體的邊緣側氣體噴吐孔703。邊緣側氣體噴吐孔703,彼此隔著間隔配置於複數處,例如2處。邊緣側氣體噴吐孔703與邊緣側氣體供給路184連通,邊緣側氣體供給路184在頂板12之頂面開口。邊緣側氣體供給路184,與配管551連接;配管551,與氮化氣體供給源55連接。於配管551,設置開閉閥552及流量調節部553。An edge-side gas ejection hole 703 for ejecting a gas for nitriding treatment to the space S where the plasma is generated is formed on an edge portion of the top plate 12 supporting the dielectric window 61. The edge-side gas ejection holes 703 are arranged at a plurality of locations, for example, at two locations with an interval therebetween. The edge-side gas injection hole 703 communicates with the edge-side gas supply path 184, and the edge-side gas supply path 184 is opened on the top surface of the top plate 12. The edge-side gas supply path 184 is connected to a pipe 551, and the pipe 551 is connected to a nitriding gas supply source 55. An on-off valve 552 and a flow rate adjustment unit 553 are provided in the pipe 551.

另一方面,在頂板12之支持介電窗61的部分之中央部,形成向產生電漿的空間S噴吐用於氮化處理之氣體的中央側氣體噴吐孔704。中央側氣體噴吐孔704與中央側氣體供給路185連通,中央側氣體供給路185在頂板12之頂面開口。中央側氣體供給路185,與配管554連接;配管554,與氮化氣體供給源55連接。於配管554,設置開閉閥555及流量調節部556。On the other hand, in the central portion of the portion of the top plate 12 that supports the dielectric window 61, a central-side gas ejection hole 704 for ejecting a gas for nitriding treatment into the space S where the plasma is generated is formed. The center-side gas injection hole 704 communicates with the center-side gas supply path 185, and the center-side gas supply path 185 is opened on the top surface of the top plate 12. The center-side gas supply path 185 is connected to a pipe 554, and the pipe 554 is connected to a nitriding gas supply source 55. An on-off valve 555 and a flow rate adjustment unit 556 are provided in the pipe 554.

藉此,往已供給微波的晶圓W通過區域之正上方的空間S供給氮化氣體,在晶圓W通過區域之正上方的區域產生氮化氣體之活性種,例如NH3 自由基(NH3 )。Thereby, the nitriding gas is supplied to the space S directly above the wafer W passing region where the microwave has been supplied, and an active species of nitriding gas such as NH 3 radical (NH 3 * ).

另,亦可設置另外的氣體供給管線,對介電窗61之正下方位置供給Ar氣體等稀有氣體以作為電漿產生用氣體。Alternatively, a separate gas supply line may be provided to supply a rare gas such as Ar gas to a position directly below the dielectric window 61 as a plasma generation gas.

還原區域R3及R4之電漿產生部6B及6C,如圖7所示,除了取代氮化氣體供給源55,而具有還原氣體供給源56以供給還原氣體,例如供給H2 氣體之外,與圖6的氮化區域R2之電漿產生部6A同樣地構成。還原區域R3及R4的來自還原氣體供給源56之還原氣體的供給,亦與氮化區域R2之氮化氣體的供給同樣地施行。而還原區域R3及R4中,往已供給微波的晶圓W通過區域之正上方的空間S供給還原氣體,在晶圓W通過區域之正上方的區域產生還原氣體的活性種,例如H2 自由基(H2 )。As shown in FIG. 7, the plasma generating units 6B and 6C in the reduction regions R3 and R4 have a reduction gas supply source 56 instead of a nitriding gas supply source 55 to supply a reduction gas, such as H 2 gas, and The plasma generating section 6A in the nitrided region R2 of FIG. 6 is similarly configured. The supply of the reducing gas from the reducing gas supply source 56 in the reducing regions R3 and R4 is performed in the same manner as the supply of the nitriding gas in the nitriding region R2. In the reduction regions R3 and R4, a reducing gas is supplied to the space S directly above the wafer W passing region where the microwave has been supplied, and active species of the reducing gas are generated in the region directly above the wafer W passing region, such as H 2 free Radical (H 2 * ).

另,氮化區域R2,及還原區域R3、R4的處理空間,如圖1所示,通過在真空容器11之容器本體13的底部之外縁部均等設置的4個排氣口190A、190B、190C、190D,而藉由排氣機構57排氣。In addition, as shown in FIG. 1, the processing space of the nitriding region R2 and the reduction regions R3 and R4 are provided with four exhaust ports 190A, 190B, and 190C that are evenly provided on the outside of the bottom of the container body 13 of the vacuum container 11 , 190D, and exhaust by the exhaust mechanism 57.

如圖1所示,成膜裝置具有控制部8。控制部8,控制成膜裝置之各構成部,例如,使旋轉台2旋轉的旋轉驅動機構15、原料氣體供給部、分離氣體供給部、氮化處理氣體供給部、電漿產生部6A~6C等。控制部8,具有CPU(電腦),具有施行上述控制之主控制部、輸入裝置、輸出裝置、顯示裝置、及記憶裝置。於記憶裝置安裝記憶媒體,該記憶媒體收納有用於控制在成膜裝置實行之處理的程式,亦即處理配方;主控制部,進行控制俾叫出儲存在記憶媒體之既定的處理配方,依據該處理配方而以成膜裝置100施行既定處理。As shown in FIG. 1, the film forming apparatus includes a control unit 8. The control unit 8 controls each component of the film forming apparatus, for example, a rotation driving mechanism 15 that rotates the turntable 2, a source gas supply unit, a separation gas supply unit, a nitriding process gas supply unit, and a plasma generation unit 6A to 6C. Wait. The control unit 8 includes a CPU (computer), a main control unit that performs the above-mentioned control, an input device, an output device, a display device, and a memory device. A memory medium is installed in the memory device, and the memory medium contains a program for controlling the processing performed in the film forming device, that is, a processing recipe; the main control unit controls and calls out a predetermined processing recipe stored in the memory medium, according to the The recipe is processed and a predetermined process is performed by the film forming apparatus 100.

<矽氮化膜之成膜方法>接著,參考圖8之流程圖,說明使用如同上述地構成之成膜裝置的矽氮化膜之成膜方法的一實施形態。<Method for Forming Silicon Nitride Film> Next, an embodiment of a method for forming a silicon nitride film using a film formation device configured as described above will be described with reference to a flowchart of FIG. 8.

過去,ALD所進行的矽氮化膜之成膜,藉由下述電漿ALD施行:使用係Si原料氣體的二氯矽烷(DCS;SiH2 Cl2 )氣體與係氮化氣體的氨(NH3 )氣體,將其等往晶圓上交互地供給,在供給NH3 氣體時施加高頻電力而產生電漿,促進氮化反應;藉此獲得膜質良好而絕緣性高的矽氮化膜,但矽氮化膜之對於乾蝕刻耐受性的需求提高,現狀的ALD所產生之矽氮化膜難以獲得足夠的乾蝕刻耐受性。In the past, the formation of silicon nitride films by ALD was performed by the following plasma ALD: a dichlorosilane (DCS; SiH 2 Cl 2 ) gas based on a Si source gas and ammonia (NH) based on a nitriding gas. 3 ) The gas is alternately supplied to the wafer, and high-frequency power is applied when supplying NH 3 gas to generate a plasma to promote the nitridation reaction; thereby obtaining a silicon nitride film with good film quality and high insulation, However, the demand for the dry etching resistance of the silicon nitride film is increasing, and it is difficult to obtain sufficient dry etching resistance for the silicon nitride film produced by the current ALD.

因而,本實施形態,利用上述成膜裝置,將ALD所產生之矽氮化膜(SiN膜)、及ALD所產生之氮化鈦膜(TiN膜)以既定比例疊層,使摻雜有微量的鈦之矽氮化膜成膜。Therefore, in this embodiment, the silicon film (SiN film) produced by ALD and the titanium nitride film (TiN film) produced by ALD are laminated in a predetermined ratio by the above-mentioned film forming apparatus, and a small amount of doping is formed. Film formation of titanium silicon nitride film.

氮化鈦相較於氮化矽,蝕刻抗性高,故藉由如此地摻雜微量的鈦,而可將膜質維持在高膜質,使蝕刻抗性顯著提高。Compared with silicon nitride, titanium nitride has higher etching resistance. Therefore, by doping a small amount of titanium in this way, the film quality can be maintained at a high film quality and the etching resistance can be significantly improved.

在利用上述成膜裝置將此等矽氮化膜成膜時,如圖8所示,首先,開啟搬出入部101之閘閥,藉由外部的搬運機構將複數片晶圓W搬入真空容器11內,將複數片晶圓W載置於旋轉台2之晶圓載置區域21(步驟1)。When forming these silicon nitride films by the above-mentioned film forming apparatus, as shown in FIG. 8, first, the gate valve of the carry-in / out section 101 is opened, and a plurality of wafers W are transferred into the vacuum container 11 by an external transfer mechanism. A plurality of wafers W are placed on the wafer placement area 21 of the turntable 2 (step 1).

晶圓W的傳遞,係使旋轉台2間歇地旋轉而施行,於全部的晶圓載置區域21載置晶圓W。晶圓W的載置結束後,使搬運機構退出,關閉搬出入部101之閘閥。此時將真空容器11內以排氣機構51、57預先真空排氣為既定壓力。此外,從分離氣體供給口311供給例如Ar氣體以作為分離氣體。The transfer of the wafer W is performed by rotating the turntable 2 intermittently, and the wafer W is placed in all the wafer placement regions 21. After the placement of the wafer W is completed, the conveyance mechanism is withdrawn and the gate valve of the carry-in / out section 101 is closed. At this time, the inside of the vacuum container 11 is previously evacuated to a predetermined pressure by the evacuation mechanisms 51 and 57. Further, as the separation gas, for example, Ar gas is supplied from the separation gas supply port 311.

接著,依據溫度感測器(未圖示)之檢測值,藉由加熱器46使旋轉台2上的晶圓W溫度上升至既定的設定溫度,開始對真空容器11內的吸附區域R1供給Si原料氣體、對氮化區域R2供給氮化處理所用之NH3 氣體、及供給來自電漿產生部6A~6C之微波,使旋轉台2以既定速度順時針旋轉,在晶圓W上,將Si原料氣體之吸附、與電漿所進行之氮化處理交互重複第1次數,藉由ALD形成既定厚度的SiN膜(步驟2)。Next, based on the detection value of the temperature sensor (not shown), the temperature of the wafer W on the turntable 2 is raised to a predetermined set temperature by the heater 46, and the supply of Si to the adsorption region R1 in the vacuum container 11 is started. The raw material gas, the NH 3 gas used for the nitriding process is supplied to the nitriding region R2, and the microwaves from the plasma generating sections 6A to 6C are supplied to rotate the turntable 2 clockwise at a predetermined speed. On the wafer W, Si The adsorption of the raw material gas and the nitriding treatment performed by the plasma are repeated for the first time, and a SiN film having a predetermined thickness is formed by ALD (step 2).

接著,以既定速度使旋轉台2保持順時針旋轉,將對吸附區域R1之供給氣體切換為含有Cl的Ti原料氣體,在晶圓W上,將Ti原料氣體之吸附、與電漿所進行之氮化處理交互重複第2次數,藉由ALD形成既定厚度的TiN膜(步驟3)。Next, the turntable 2 is rotated clockwise at a predetermined speed, and the supply gas to the adsorption region R1 is switched to a Ti source gas containing Cl. On the wafer W, the adsorption of the Ti source gas and the plasma are performed. The nitriding process is repeated a second time alternately to form a TiN film of a predetermined thickness by ALD (step 3).

而後,藉由將步驟2與步驟3重複既定次數,而可將既定膜厚的摻雜有Ti之矽氮化膜成膜。Then, by repeating steps 2 and 3 a predetermined number of times, a Ti-doped silicon nitride film with a predetermined film thickness can be formed.

此時,可藉由調整係步驟2之重複次數的第1次數、係步驟3之重複次數的第2次數,而控制Ti之摻雜量。At this time, the doping amount of Ti can be controlled by adjusting the first number of repetitions of step 2 and the second number of repetitions of step 3.

此時的Ti之摻雜量,宜為可有效提高蝕刻抗性,並可維持高膜質的範圍。Ti摻雜量越增加則可提高蝕刻抗性,但若Ti摻雜量變得過多則變得無法維持膜質,故若考慮此點,則宜使相對於膜整體,TiN為0.1~2mol%之範圍。The doping amount of Ti at this time is preferably in a range that can effectively improve the etching resistance and maintain high film quality. As the amount of Ti doped increases, the etching resistance can be improved. However, if the amount of Ti doped becomes too large, the film quality cannot be maintained. Therefore, if this is taken into consideration, the TiN should be in the range of 0.1 to 2 mol% relative to the entire film. .

對顯示此一情形之實驗結果予以說明。圖9為,顯示SiN膜中的TiN濃度、與以未含TiN之SiN膜的乾蝕刻率為1而標準化的乾蝕刻率之關係的圖。作為蝕刻氣體,使用C4 F6 /Ar/O2 。如此圖所示,得知蝕刻率僅因將TiN少量添加0.1mol%程度而急遽降低,即乾蝕刻耐受性變高。The experimental results showing this situation will be explained. FIG. 9 is a graph showing the relationship between the TiN concentration in the SiN film and the dry etching rate normalized with a dry etching rate of 1 for a SiN film not containing TiN. As the etching gas, C 4 F 6 / Ar / O 2 was used . As shown in this figure, it was found that the etching rate was drastically reduced only by adding a small amount of TiN to about 0.1 mol%, that is, the dry etching resistance was increased.

圖10為,顯示在SiN膜未摻雜Ti的情況(0mol%),及摻雜Ti以使TiN成為1.9mol%、10.2mol%的情況之漏電流特性的圖。如此圖所示,得知TiN摻雜量為1.9mol%時漏電流特性位於容許範圍(電場為-2MV/cm、漏電流密度為1μA/cm2 以下),但TiN摻雜量為10.2mol%時漏電流特性惡化。亦即,Ti摻雜量(TiN添加量)越增加則SiN膜之漏電流特性越為惡化,得知TiN宜為2mol%以下。FIG. 10 is a graph showing leakage current characteristics when the SiN film is undoped with Ti (0 mol%) and when TiN is doped so that TiN is 1.9 mol% and 10.2 mol%. As shown in the figure, it is found that the leakage current characteristics are within the allowable range when the TiN doping amount is 1.9 mol% (the electric field is -2MV / cm and the leakage current density is 1 μA / cm 2 or less), but the TiN doping amount is 10.2 mol% The leakage current characteristic deteriorates. That is, as the amount of Ti doped (the amount of TiN added) increases, the leakage current characteristics of the SiN film deteriorate, and it is known that the TiN is preferably 2 mol% or less.

Ti之摻雜量,係以步驟2時的旋轉台2之旋轉次數,即SiN膜之膜厚,與步驟3時的旋轉台之旋轉次數,即TiN膜之膜厚的比而決定。例如,若假定為旋轉台2之每1次旋轉的SiN膜之膜厚與TiN膜之膜厚相同,則在欲使TiN為5mol%之情況,使旋轉次數為如下比例,重複直至膜成為既定厚度為止:步驟2時的旋轉台2之旋轉次數為19次,步驟3時的旋轉台2之旋轉次數為1次。此外,在欲使TiN為2mol%之情況,使旋轉次數為如下比例,重複直至膜成為既定厚度為止:步驟2時的旋轉台2之旋轉次數為49次,步驟3時的旋轉台2之旋轉次數為1次。The doping amount of Ti is determined by the ratio of the number of rotations of the rotary table 2 in step 2, that is, the film thickness of the SiN film, and the number of rotations of the rotary table in step 3, that is, the film thickness of the TiN film. For example, if it is assumed that the film thickness of the SiN film and the film thickness of the TiN film are the same for each rotation of the turntable 2, if the TiN is to be 5 mol%, the number of rotations is set to the following ratio, and repeated until the film becomes predetermined Up to thickness: The number of rotations of the rotary table 2 in step 2 is 19 times, and the number of rotations of the rotary table 2 in step 3 is 1 time. In addition, when the TiN is to be 2 mol%, the number of rotations is set to the following ratio and repeated until the film has a predetermined thickness: the number of rotations of the rotary table 2 in step 2 is 49, and the rotations of the rotary table 2 in step 3 The number of times is 1.

如此地,藉由在氮化處理時使用微波電漿,而能夠以低電子溫度產生高密度之電漿,並可施行自由基主體之處理。因此,可將膜質更優良的矽氮化膜成膜。In this way, by using a microwave plasma during the nitriding treatment, a high-density plasma can be generated at a low electron temperature, and a radical-based treatment can be performed. Therefore, a silicon nitride film having a better film quality can be formed.

成膜時之較佳條件如同以下。成膜溫度:400~600℃壓力:66.6~1330PaSi原料氣體(DCS氣體)流量:600~1200sccmTi原料氣體(TiCl4 氣體)流量:100~200sccm氮化氣體(NH3 氣體)流量:80~4000sccm微波功率:1000~2500WThe preferable conditions at the time of film formation are as follows. Film forming temperature: 400 ~ 600 ℃ Pressure: 66.6 ~ 1330PaSiSi material gas (DCS gas) flow rate: 600 ~ 1200sccmTi source gas (TiCl 4 gas) flow rate: 100 ~ 200sccm nitrogen gas (NH 3 gas) flow rate: 80 ~ 4000sccm microwave Power: 1000 ~ 2500W

而作為將TiN膜成膜時之Ti原料氣體,使用含有氯者,例如使用TiCl4 氣體,但在吸附TiCl4 氣體後,以微波電漿激發NH3 氣體等氮化氣體而氮化之情況,Cl容易殘留在成膜的TiN膜中。When TiN film is used as a Ti source gas, a chlorine-containing material is used, for example, TiCl 4 gas is used. However, after the TiCl 4 gas is adsorbed, nitriding gas such as NH 3 gas is excited by a microwave plasma to be nitrided. Cl easily remains in the formed TiN film.

因而,本實施形態,於氮化區域R2的兩側設置還原區域R3及R4,在將TiN膜成膜時,對通過還原區域R3及R4的晶圓W供給還原氣體,例如H2 氣體,並以微波電漿激發,藉由還原氣體的活性種,例如H2 (H ),而施行吸附的Ti原料之還原處理。藉此,可將膜中的殘留氯有效地還原,可減少殘留氯。Therefore, in this embodiment, reduction regions R3 and R4 are provided on both sides of the nitrided region R2. When a TiN film is formed, a reduction gas such as H 2 gas is supplied to the wafer W passing through the reduction regions R3 and R4, and It is excited by a microwave plasma, and a reduced treatment of the adsorbed Ti raw material is performed by reducing the active species of the gas, such as H 2 * (H * ). Thereby, the residual chlorine in the membrane can be effectively reduced, and the residual chlorine can be reduced.

參考圖11,詳細地說明此時之程序及機制。此處,對於在SiN膜成膜後的氮化表面,使用TiCl4 氣體作為Ti原料氣體,使用H2 氣體作為還原氣體,使用NH3 氣體作為氮化氣體而將TiN膜成膜之情況予以說明。The procedure and mechanism at this time will be described in detail with reference to FIG. 11. Here, a case where the TiN film is formed on the nitrided surface after the SiN film is formed using TiCl 4 gas as the Ti source gas, H 2 gas as the reducing gas, and NH 3 gas as the nitriding gas will be described. .

首先,在吸附區域R1中,將TiCl4 氣體吸附於經氮化的晶圓W表面(吸附步驟)。First, in the adsorption region R1, TiCl 4 gas is adsorbed on the surface of the nitrided wafer W (adsorption step).

接著,在還原區域R3中,藉由以微波電漿激發H2 氣體而產生的H ,施行第1次還原處理(還原1步驟)。此時,若將TiCl4 的Cl完全置換為H,則在之後的氮化處理時無法產生NH3 所進行的氮化反應,故在殘留有-Cl基的狀態下停止還原。此時,還原的對象剛吸附之狀態的TiCl4 ,為尚不穩定的狀態,故容易還原。Next, in the reduction region R3, the first reduction treatment (reduction 1 step) is performed by H * generated by exciting the H 2 gas with a microwave plasma. At this time, if the Cl of TiCl 4 is completely replaced with H, the nitriding reaction by NH 3 cannot occur during the subsequent nitriding treatment, so the reduction is stopped in a state where the -Cl group remains. At this time, the TiCl 4 in the state immediately after the object to be reduced is in a state that is not yet stable, so it is easy to reduce.

接著,在氮化區域R2中,藉由以微波電漿激發NH3 氣體而產生的NH3 ,施行氮化處理(氮化步驟)。此時,NH3 與和Ti鍵結的-Cl基反應而將Ti氮化,但留下-Cl基的一部分。Next, in the nitriding region R2, nitriding treatment (nitriding step) is performed on NH 3 * generated by exciting the NH 3 gas with a microwave plasma. At this time, NH 3 * reacts with a -Cl group bonded to Ti to nitride Ti, but leaves a part of the -Cl group.

接著,在還原區域R4中,藉由以微波電漿激發H2 氣體而產生的H ,施行第2次還原(還原2步驟)。藉此,將氮化處理後殘存的Cl幾乎完全還原。Next, in the reduction region R4, a second reduction (reduction 2 step) is performed by H * generated by exciting the H 2 gas with a microwave plasma. Thereby, the Cl remaining after the nitriding treatment is almost completely reduced.

如此地,在步驟3之TiN膜成膜時,於電漿所進行之氮化處理的前後以H2 電漿施行還原處理,藉而可將容易殘存在膜中的Cl去除,故可將Cl含有量極少的良質TiN膜成膜。因此,可改善摻雜有Ti的矽氮化膜之膜質。此外,其係電漿所進行之還原處理,故將Cl還原去除的效果高。In this way, when the TiN film is formed in step 3, a reduction treatment is performed with a H 2 plasma before and after the nitridation treatment performed by the plasma, so that Cl which is easy to remain in the film can be removed, so the Cl can be removed. A fine TiN film with a very low content is formed. Therefore, the film quality of the silicon nitride film doped with Ti can be improved. In addition, since it is a reduction treatment by plasma, the effect of reducing and removing Cl is high.

此一情況之還原處理的較佳條件,在還原1步驟及還原2步驟皆如同以下。H2 氣體流量:100~4000sccm微波功率:1000~2500WThe preferred conditions for the reduction process in this case are as follows in both the reduction 1 step and the reduction 2 step. H 2 gas flow: 100 ~ 4000sccm Microwave power: 1000 ~ 2500W

如同上述之在氮化處理的前後施行之還原處理,在步驟3之TiN膜成膜時施行有效,但亦可在步驟2之SiN膜成膜時施行。尤其是,在使用DCS等含有氯的Si原料氣體之情況,雖未到TiCl4 的程度,但仍有往膜中導入Cl的可能性,因而宜在氮化處理的前後施行還原處理。As described above, the reduction treatment performed before and after the nitridation treatment is effective when the TiN film is formed in step 3, but may also be performed when the SiN film is formed in step 2. In particular, when a Si source gas containing chlorine, such as DCS, is not used to the extent of TiCl 4 , there is a possibility that Cl may be introduced into the film. Therefore, reduction treatment is preferably performed before and after the nitridation treatment.

使用DCS氣體作為Si原料氣體,使用H2 氣體作為還原氣體,使用NH3 氣體作為氮化氣體而將SiN膜成膜之情況的具體程序,成為如同下述之程序。The specific procedure for forming a SiN film using DCS gas as the Si source gas, H 2 gas as the reducing gas, and NH 3 gas as the nitriding gas is as follows.

亦即,首先,在吸附區域R1中,將DCS氣體吸附於經氮化的晶圓W表面。接著,在區域R3中,藉由以微波電漿激發H2 氣體而產生的H2 ,施行第1次還原。接著,在區域R2中,藉由以微波電漿激發NH3 氣體而產生的NH3 ,施行氮化處理。接著,在還原區域R4中,藉由以微波電漿激發H2 氣體而產生的H2 ,施行第2次還原。That is, first, in the adsorption region R1, a DCS gas is adsorbed on the surface of the nitrided wafer W. Next, in the region R3, the first reduction is performed by H 2 * generated by exciting the H 2 gas with a microwave plasma. Next, in the region R2, NH 3 * generated by exciting the NH 3 gas with a microwave plasma is subjected to a nitriding treatment. Next, in the reduction region R4, the second reduction is performed by H 2 * generated by exciting the H 2 gas with a microwave plasma.

如此地在步驟2之SiN膜成膜時,亦於電漿所進行之氮化處理的前後以H2 電漿施行還原處理,藉而在將SiN膜成膜時亦可將膜中的Cl排出,故可使SiN膜中的Cl含有量減少,可進一步改善摻雜有Ti之矽氮化膜的膜質。In this way, when the SiN film is formed in step 2, the reduction treatment is also performed with the H 2 plasma before and after the nitridation treatment performed by the plasma, so that the Cl in the film can also be discharged when the SiN film is formed. Therefore, the content of Cl in the SiN film can be reduced, and the film quality of the silicon nitride film doped with Ti can be further improved.

<其他應用>以上,雖對本發明之實施形態予以說明,但本發明並未限定於上述實施形態,在不脫離其思想之範圍可進行各種變形。<Other Applications> Although the embodiments of the present invention have been described above, the present invention is not limited to the above-mentioned embodiments, and various modifications can be made without departing from the spirit thereof.

例如,上述實施形態,顯示以旋轉式成膜裝置將摻雜有Ti的矽氮化膜成膜之情況,該旋轉式成膜裝置藉由使承載有複數片晶圓之旋轉台旋轉,而交互地施行原料氣體的吸附、及氮化處理;較佳態樣,顯示使用為了將膜中的Cl排出,而在氮化區域的前後具有還原區域之成膜裝置的情況,但亦可使用重複原料氣體的供給、吹掃、氮化處理、吹掃,或重複原料氣體的供給、吹掃、還原處理、氮化處理、還原處理、吹掃之單片式成膜裝置。For example, the above-mentioned embodiment shows a case where a silicon nitride film doped with Ti is formed by a rotary film-forming device. The rotary film-forming device interacts by rotating a rotary table on which a plurality of wafers are carried. The adsorption of the raw material gas and the nitriding treatment are carried out in a preferred manner. In a preferred embodiment, a film forming apparatus having a reduction region before and after the nitridation region is used to discharge Cl in the membrane. However, a repeated raw material may also be used. Gas supply, purge, nitridation, purge, or repetitive supply of raw gas, purge, reduction, nitridation, reduction, and purge.

此外,上述實施形態,雖顯示使用微波電漿作為氮化處理及還原處理時之電漿的例子,但並不限於此一實施形態,亦可使用電感耦合電漿等其他電漿。In addition, although the above-mentioned embodiment shows an example of using a microwave plasma as the plasma during the nitriding treatment and the reduction treatment, it is not limited to this embodiment, and other plasmas such as an inductive coupling plasma may be used.

100‧‧‧成膜裝置100‧‧‧film forming device

101‧‧‧搬出入部101‧‧‧Moving out

11‧‧‧真空容器11‧‧‧Vacuum container

12‧‧‧頂板12‧‧‧ roof

13‧‧‧容器本體13‧‧‧ container body

14‧‧‧旋轉軸14‧‧‧rotation axis

15‧‧‧旋轉驅動機構15‧‧‧Rotary drive mechanism

16‧‧‧分離氣體供給路16‧‧‧ Separated gas supply path

17‧‧‧原料氣體供給路17‧‧‧ raw gas supply path

18‧‧‧配管18‧‧‧Piping

184‧‧‧邊緣側氣體供給路184‧‧‧Edge side gas supply path

185‧‧‧中央側氣體供給路185‧‧‧ Central side gas supply path

190A、190B、190C、190D‧‧‧排氣口190A, 190B, 190C, 190D‧‧‧ exhaust port

192‧‧‧排氣路192‧‧‧Exhaust

2‧‧‧旋轉台2‧‧‧ Rotary Stage

21‧‧‧晶圓載置區域21‧‧‧ Wafer loading area

3‧‧‧原料氣體導入單元3‧‧‧ raw gas introduction unit

31‧‧‧分離氣體擴散空間31‧‧‧ separated gas diffusion space

311‧‧‧分離氣體供給口311‧‧‧Separation gas supply port

32‧‧‧排氣空間32‧‧‧Exhaust space

321‧‧‧排氣口321‧‧‧ exhaust port

33‧‧‧原料氣體擴散空間33‧‧‧ raw material gas diffusion space

330‧‧‧噴吐部330‧‧‧Ejection Department

331‧‧‧噴吐孔331‧‧‧Ejection hole

45‧‧‧環狀溝部45‧‧‧Circular groove

46‧‧‧加熱器46‧‧‧heater

47‧‧‧加熱器罩蓋47‧‧‧heater cover

51、57‧‧‧排氣機構51, 57‧‧‧ exhaust mechanism

52‧‧‧Si原料氣體供給源52‧‧‧Si source gas supply source

521‧‧‧Si原料配管521‧‧‧Si raw material piping

522、532、542‧‧‧開閉閥522, 532, 542‧‧‧ On-off valve

523、533、543‧‧‧流量控制器523, 533, 543‧‧‧ flow controller

53‧‧‧Ti原料氣體供給源53‧‧‧Ti source gas supply source

531‧‧‧Ti原料配管531‧‧‧Ti raw material piping

54‧‧‧分離氣體供給源54‧‧‧ separated gas supply source

541‧‧‧分離氣體供給配管541‧‧‧Separation gas supply piping

55‧‧‧氮化氣體供給源55‧‧‧Nitrogen gas supply source

551、554‧‧‧配管551、554‧‧‧Piping

552、555‧‧‧開閉閥552, 555‧‧‧ On-off valve

553、556‧‧‧流量調節部553, 556‧‧‧Flow Regulation Department

56‧‧‧還原氣體供給源56‧‧‧ reducing gas supply source

6A、6B、6C‧‧‧電漿產生部6A, 6B, 6C‧‧‧ Plasma generation department

60‧‧‧天線部60‧‧‧Antenna Department

61‧‧‧介電窗61‧‧‧ Dielectric window

611‧‧‧凹部611‧‧‧concave

62‧‧‧平面槽孔天線62‧‧‧Plane Slot Antenna

621‧‧‧槽孔621‧‧‧Slot

63‧‧‧波延遲件63‧‧‧wave delay

64‧‧‧冷卻套64‧‧‧ Cooling jacket

641‧‧‧冷媒流路641‧‧‧Refrigerant flow path

65‧‧‧同軸波導管65‧‧‧ coaxial waveguide

651‧‧‧內側導體651‧‧‧inner conductor

652‧‧‧外側導體652‧‧‧outer conductor

66‧‧‧模式轉換器66‧‧‧mode converter

67‧‧‧波導管67‧‧‧waveguide

68‧‧‧調諧器68‧‧‧ Tuner

69‧‧‧微波產生器69‧‧‧Microwave generator

703‧‧‧邊緣側氣體噴吐孔703‧‧‧Edge side gas injection hole

704‧‧‧中央側氣體噴吐孔704‧‧‧Central side gas injection hole

8‧‧‧控制部8‧‧‧Control Department

R1‧‧‧吸附區域R1‧‧‧ adsorption area

R2‧‧‧氮化區域R2‧‧‧nitriding area

R3、R4‧‧‧還原區域R3, R4 ‧‧‧ Restored area

RA‧‧‧公轉區域R A ‧‧‧ revolution zone

S‧‧‧空間S‧‧‧ space

W‧‧‧晶圓W‧‧‧ Wafer

圖1係顯示實施本發明之成膜方法所用的成膜裝置之一例的橫剖面圖。圖2係圖1之成膜裝置的A-A′線之縱剖面圖。圖3係顯示實施本發明之成膜方法所用的成膜裝置之俯視圖。圖4係放大顯示實施本發明之成膜方法所用的成膜裝置之第1區域的縱剖面圖。圖5係顯示設置於吸附區域之原料氣體導入單元的底視圖。圖6係放大顯示實施本發明之成膜方法所用的成膜裝置之氮化區域的縱剖面圖。圖7係用於說明實施本發明之成膜方法所用的成膜裝置之還原區域處理動作的縱剖面圖。圖8係顯示本發明之成膜方法的一實施形態之流程圖。圖9係顯示SiN膜中的TiN濃度、與以未含TiN之SiN膜的乾蝕刻率為1而標準化的乾蝕刻率之關係的圖。圖10係顯示SiN膜未摻雜Ti的情況(0mol%),及摻雜Ti以使TiN成為1.9mol%、10.2mol%的情況之漏電流特性的圖。 圖11係用於說明本發明之成膜方法中,將TiN膜成膜時的較佳形態之程序及機制的圖。FIG. 1 is a cross-sectional view showing an example of a film forming apparatus used for carrying out the film forming method of the present invention. FIG. 2 is a longitudinal sectional view taken along the line AA ′ of the film forming apparatus of FIG. 1. FIG. 3 is a plan view showing a film forming apparatus used for implementing the film forming method of the present invention. FIG. 4 is an enlarged longitudinal sectional view showing a first region of a film forming apparatus used for carrying out the film forming method of the present invention. FIG. 5 is a bottom view showing a source gas introduction unit provided in the adsorption area. FIG. 6 is an enlarged longitudinal sectional view showing a nitrided region of a film forming apparatus used for implementing the film forming method of the present invention. FIG. 7 is a longitudinal cross-sectional view for explaining a reduction region processing operation of a film forming apparatus used for implementing the film forming method of the present invention. FIG. 8 is a flowchart showing an embodiment of the film forming method of the present invention. FIG. 9 is a graph showing the relationship between the TiN concentration in a SiN film and the dry etching rate normalized with a dry etching rate of 1 for a SiN film not containing TiN. FIG. 10 is a graph showing leakage current characteristics when the SiN film is not doped with Ti (0 mol%), and when Ti is doped so that TiN is 1.9 mol% and 10.2 mol%. FIG. 11 is a diagram for explaining a procedure and a mechanism of a preferable form when a TiN film is formed in the film forming method of the present invention.

Claims (19)

一種矽氮化膜之成膜方法,將矽氮化膜成膜於被處理基板上,其特徵為包含如下步驟: 對該被處理基板,將吸附矽原料氣體之處理、及藉由氮化氣體之電漿將吸附的該矽原料氣體予以氮化之處理重複第1次數,以將矽氮化膜成膜的步驟;以及對該被處理基板,將吸附含有氯的鈦原料氣體之處理、及藉由氮化氣體之電漿將吸附的該鈦原料氣體予以氮化之處理重複第2次數,以將氮化鈦膜成膜的步驟;將上述步驟重複既定次數,使摻雜有既定量的鈦之矽氮化膜成膜。A method for forming a silicon nitride film is to form a silicon nitride film on a substrate to be processed, which is characterized by including the following steps: processing the substrate to be processed by adsorbing a silicon source gas on the substrate to be processed; The process of nitriding the silicon raw material gas adsorbed by the plasma is repeated a first time to form a silicon nitride film; and the process of adsorbing the titanium raw material gas containing chlorine to the substrate to be processed, and The process of nitriding the adsorbed titanium raw material gas by the plasma of the nitriding gas is repeated a second time to form a titanium nitride film; the above steps are repeated a predetermined number of times so that a predetermined amount of doping is added. Forms a silicon nitride film of titanium. 如申請專利範圍第1項之矽氮化膜之成膜方法,其中,藉由調整該第1次數、及該第2次數,而控制鈦之摻雜量。For example, the method for forming a silicon nitride film according to item 1 of the scope of patent application, wherein the doping amount of titanium is controlled by adjusting the first number of times and the second number of times. 如申請專利範圍第2項之矽氮化膜之成膜方法,其中,TiN相對於膜整體的量,為0.1~2mol%之範圍。For example, the method for forming a silicon nitride film according to item 2 of the patent application, wherein the amount of TiN relative to the entire film is in the range of 0.1 to 2 mol%. 如申請專利範圍第1至3項中任一項之矽氮化膜之成膜方法,其中,該氮化處理,係使用NH3 氣體作為氮化氣體而施行。For example, the method for forming a silicon nitride film according to any one of claims 1 to 3, wherein the nitriding treatment is performed using NH 3 gas as a nitriding gas. 如申請專利範圍第1項之矽氮化膜之成膜方法,其中,該氮化處理,係藉由以微波電漿激發氮化氣體所產生的氮化種而施行。For example, the method for forming a silicon nitride film according to item 1 of the scope of the patent application, wherein the nitriding treatment is performed by exciting a nitride seed generated by a nitriding gas with a microwave plasma. 如申請專利範圍第1項之矽氮化膜之成膜方法,其中,作為在該氮化鈦膜的成膜步驟使用之含有氯的鈦原料氣體,係使用TiCl4 氣體。For example, the method for forming a silicon nitride film in the scope of patent application No. 1, wherein as the titanium source gas containing chlorine used in the step of forming the titanium nitride film, TiCl 4 gas is used. 如申請專利範圍第1項之矽氮化膜之成膜方法,其中,於真空容器內,設置吸附該矽原料氣體或該鈦原料氣體之吸附區域、及使吸附的該矽原料氣體或該鈦原料氣體氮化之氮化區域,在該真空容器內使載置於旋轉台的複數被處理基板公轉,以使該被處理基板,依序通過該吸附區域與該氮化區域;將吸附該矽原料氣體或該鈦原料氣體之處理、及使吸附的該矽原料或該鈦原料氮化之處理,交互地施行。For example, the method for forming a silicon nitride film according to item 1 of the scope of patent application, wherein an adsorption area for adsorbing the silicon source gas or the titanium source gas, and an adsorbed silicon source gas or the titanium are provided in a vacuum container. The nitriding region where the raw material gas is nitrided, and a plurality of substrates to be processed placed on the rotary table are revolved in the vacuum container, so that the processed substrates sequentially pass through the adsorption region and the nitridation region; the silicon will be adsorbed. The treatment of the raw material gas or the titanium raw material gas, and the treatment of nitriding the adsorbed silicon raw material or the titanium raw material are performed alternately. 如申請專利範圍第1項之矽氮化膜之成膜方法,其中,實施該氮化鈦膜的成膜步驟時,在該氮化處理的前後,施行藉由還原氣體之電漿將吸附的該鈦原料還原之處理。For example, the method for forming a silicon nitride film according to item 1 of the scope of the patent application, wherein when the film forming step of the titanium nitride film is performed, before and after the nitridation treatment, a plasma that is adsorbed by a reducing gas is performed. The titanium raw material is reduced. 如申請專利範圍第8項之矽氮化膜之成膜方法,其中,於真空容器內,設置吸附該矽原料氣體或該鈦原料氣體之吸附區域、使吸附的該矽原料氣體或該鈦原料氣體氮化之氮化區域、及在該氮化區域的前後施行由還原氣體之電漿所進行的還原處理之還原區域,在該真空容器內使載置於旋轉台的複數被處理基板公轉,以使該被處理基板,依序通過該吸附區域、該還原區域的一方、該氮化區域、及該還原區域的另一方;在該氮化鈦膜的成膜步驟中,依序施行吸附該鈦原料氣體之處理、將吸附的該鈦原料還原之處理、使吸附的該鈦原料氣體氮化之處理、將氮化後的該鈦原料氣體還原之處理。For example, the method for forming a silicon nitride film according to item 8 of the scope of patent application, wherein an adsorption area for adsorbing the silicon raw material gas or the titanium raw material gas is provided in a vacuum container, and the silicon raw material gas or the titanium raw material is adsorbed. A gas nitrided nitrided region and a reduced region in which a reduction process by a plasma of a reducing gas is performed before and after the nitrided region, and a plurality of substrates to be processed placed on a rotary table are revolved in the vacuum container, So that the substrate to be processed passes through the adsorption region, one of the reduction region, the nitride region, and the other of the reduction region in sequence; in the film-forming step of the titanium nitride film, the adsorption is sequentially performed Treatment of titanium raw material gas, treatment of reducing the titanium raw material adsorbed, treatment of nitriding the titanium raw material gas adsorbed, and treatment of reducing the titanium raw material gas after nitriding. 如申請專利範圍第8項之矽氮化膜之成膜方法,其中,在實施該矽氮化膜的成膜步驟時,在該氮化處理的前後,施行藉由還原氣體之電漿將吸附的該矽原料還原之處理。For example, the method for forming a silicon nitride film according to item 8 of the scope of the patent application, wherein when the film forming step of the silicon nitride film is performed, before and after the nitriding treatment, a plasma using a reducing gas is performed to adsorb the silicon nitride film. The reduction of the silicon raw material. 如申請專利範圍第10項之矽氮化膜之成膜方法,其中,於真空容器內,設置吸附該矽原料氣體或該鈦原料氣體之吸附區域、使吸附的該矽原料氣體或該鈦原料氣體氮化之氮化區域、及在該氮化區域的前後施行還原氣體之電漿所進行的還原處理之還原區域,在該真空容器內使載置於旋轉台的複數被處理基板公轉,以使該被處理基板,依序通過該吸附區域、該還原區域的一方、該氮化區域、該還原區域的另一方;在該氮化鈦膜的成膜步驟中,依序施行吸附該鈦原料氣體之處理、將吸附的該鈦原料氣體還原之處理、使吸附的該鈦原料氣體氮化之處理、及將氮化後的該鈦原料還原之處理;在該矽氮化膜的成膜步驟中,依序施行吸附該矽原料氣體之處理、將吸附的該矽原料氣體還原之處理、使吸附的該矽原料氣體氮化之處理、及將氮化後的該矽原料還原之處理。For example, the method for forming a silicon nitride film according to item 10 of the patent application, wherein an adsorption area for adsorbing the silicon raw material gas or the titanium raw material gas is provided in a vacuum container, and the silicon raw material gas or the titanium raw material is adsorbed. The nitriding region of the gas nitridation and the reducing region where the plasma treatment of the reducing gas is performed before and after the nitriding region. In the vacuum container, the plurality of substrates placed on the rotary table are revolved to The substrate to be processed is sequentially passed through the adsorption region, one of the reduction region, the nitride region, and the other of the reduction region. In the film-forming step of the titanium nitride film, the titanium raw material is sequentially adsorbed. Treatment of gas, treatment of reducing the titanium raw material gas adsorbed, treatment of nitriding the titanium raw material gas adsorbed, and treatment of reducing the titanium raw material after nitriding; in the film forming step of the silicon nitride film In the process, a process for adsorbing the silicon raw material gas, a process for reducing the adsorbed silicon raw material gas, a process for nitriding the adsorbed silicon raw material gas, and a place for reducing the silicon raw material after nitriding are sequentially performed. . 如申請專利範圍第8項之矽氮化膜之成膜方法,其中,該還原處理,係使用H2 氣體作為還原氣體而施行。For example, the method for forming a silicon nitride film according to item 8 of the patent application scope, wherein the reduction treatment is performed using H 2 gas as a reducing gas. 如申請專利範圍第8項之矽氮化膜之成膜方法,其中,該還原處理,係藉由以微波電漿激發還原氣體所產生的還原種而施行。For example, the method for forming a silicon nitride film according to item 8 of the scope of patent application, wherein the reduction treatment is performed by exciting a reducing species generated by a reducing gas with a microwave plasma. 一種矽氮化膜之成膜裝置,將矽氮化膜成膜於被處理基板上,其特徵為包含:真空容器,內部保持為真空;旋轉台,在該真空容器內,以載置有複數被處理基板之狀態公轉;吸附區域,設置於該真空容器內,具備矽原料氣體供給機構及鈦原料氣體供給機構,將該矽原料氣體或該鈦原料氣體吸附於該被處理基板;以及氮化區域,設置於該真空容器內,藉由氮化氣體之電漿將吸附的該矽原料氣體或該鈦原料氣體氮化;以及控制部,進行控制,俾於將該複數被處理基板載置於該旋轉台之狀態下,實施如下步驟:使該旋轉台旋轉,於該被處理基板通過該吸附區域時,實行從該矽原料氣體供給機構供給該矽原料氣體,將該矽原料氣體吸附在該被處理基板之處理,於該被處理基板通過該氮化區域時,施行以該氮化氣體之電漿將吸附的該矽原料氣體氮化之處理,藉由使該旋轉台旋轉第1次數,而將吸附該矽原料氣體之處理與該氮化之處理重複第1次數,將矽氮化膜成膜的步驟;以及使該旋轉台旋轉,於該被處理基板通過該吸附區域時,實行從該鈦原料氣體供給機構供給該鈦原料氣體,將該鈦原料氣體吸附在該被處理基板之處理,於該被處理基板通過該氮化區域時,實行以該氮化氣體之電漿將吸附的該鈦原料氣體氮化之處理,藉由使該旋轉台旋轉第2次數,而將吸附該鈦原料氣體之處理與該氮化之處理重複第2次數,將氮化鈦膜成膜的步驟;將該矽氮化膜的成膜步驟、及該氮化鈦膜的成膜步驟,重複既定次數。A film forming device for a silicon nitride film is used to form a silicon nitride film on a substrate to be processed. The device is characterized in that: a vacuum container is maintained in a vacuum state; and a rotary table is provided with a plurality of numbers in the vacuum container. The state of the substrate to be processed is revolved; an adsorption region is provided in the vacuum container, and includes a silicon source gas supply mechanism and a titanium source gas supply mechanism, which adsorb the silicon source gas or the titanium source gas to the substrate to be processed; and nitriding An area provided in the vacuum container, and nitriding the silicon raw material gas or the titanium raw material gas with a plasma of a nitriding gas; and a control unit for controlling the plurality of processed substrates to be placed on In the state of the rotary table, the following steps are performed: the rotary table is rotated, and the silicon source gas is supplied from the silicon source gas supply mechanism when the substrate to be processed passes through the adsorption area, and the silicon source gas is adsorbed on the For the processing of the substrate to be processed, when the substrate to be processed passes through the nitriding region, a process of nitriding the silicon raw material gas adsorbed with the plasma of the nitriding gas is performed, The step of rotating the turntable a first time, repeating the process of adsorbing the silicon source gas and the process of nitriding the first time, and forming the silicon nitride film into a film; and rotating the turntable on the substrate. When the processing substrate passes through the adsorption region, a process of supplying the titanium source gas from the titanium source gas supply mechanism, adsorbing the titanium source gas to the substrate to be processed is performed, and when the substrate to be processed passes through the nitriding region, the process is performed. The plasma of the nitriding gas nitridizes the titanium raw material gas adsorbed, and by rotating the turntable a second time, the process of adsorbing the titanium raw material gas and the nitriding process are repeated a second time. The step of forming a titanium nitride film; the step of forming the silicon nitride film and the step of forming the titanium nitride film are repeated a predetermined number of times. 如申請專利範圍第14項之矽氮化膜之成膜裝置,其中,更包含2個還原區域,設置於該氮化區域的前後,施行由還原氣體的電漿所進行之還原處理; 該控制部,進行控制,俾於該氮化鈦膜的成膜步驟時,依序施行吸附該鈦原料氣體之處理、將吸附的該鈦原料還原之處理、使吸附的該鈦原料氣體氮化之處理、及將氮化後的該鈦原料氣體還原之處理。For example, the silicon nitride film film forming device of the scope of application for patent No. 14 further includes two reduction regions, which are arranged before and after the nitrided region, and are subjected to a reduction treatment by a plasma of a reducing gas; Control during the film formation step of the titanium nitride film, sequentially performing a process of adsorbing the titanium raw material gas, a process of reducing the adsorbed titanium raw material, and a process of nitriding the adsorbed titanium raw material gas And reducing the titanium raw material gas after nitriding. 如申請專利範圍第15項之矽氮化膜之成膜裝置,其中,該控制部,進行控制,俾於將該矽氮化膜成膜時,依序施行吸附該矽原料氣體之處理、將吸附的該矽原料還原之處理、使吸附的該矽原料氣體氮化之處理、及將氮化後的該矽原料氣體還原之處理。For example, the silicon nitride film film forming device under the scope of application for patent No. 15, wherein the control section controls to sequentially perform a process of adsorbing the silicon raw material gas when the silicon nitride film is formed into a film, A treatment for reducing the adsorbed silicon raw material, a treatment for nitriding the adsorbed silicon raw material gas, and a treatment for reducing the silicon raw material gas after nitriding. 如申請專利範圍第16項之矽氮化膜之成膜裝置,其中,該控制部,藉由調整該第1次數及該第2次數,而控制鈦之摻雜量。For example, the silicon nitride film film forming device under the scope of application for patent No. 16, wherein the control section controls the doping amount of titanium by adjusting the first number and the second number. 如申請專利範圍第17項之矽氮化膜之成膜裝置,其中,該控制部,進行控制使TiN相對於膜整體的量,成為0.1~2mol%之範圍。For example, the silicon nitride film forming apparatus of claim 17 in the patent application range, wherein the control section controls the amount of TiN relative to the entire film to be in a range of 0.1 to 2 mol%. 一種記憶媒體,儲存有在電腦上動作以控制矽氮化膜之成膜裝置的程式; 該程式,在實行時,使電腦控制該矽氮化膜之成膜裝置,俾施行如申請專利範圍第1至13項中任一項的矽氮化膜之成膜方法。A memory medium stores a program that operates on a computer to control a film-forming device of a silicon nitride film; the program, when implemented, causes a computer to control the film-forming device of the silicon nitride film, and is implemented as described in the patent application The method for forming a silicon nitride film according to any one of items 1 to 13.
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