TW201809454A - Rotating machine and method of manufacture - Google Patents

Rotating machine and method of manufacture Download PDF

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Publication number
TW201809454A
TW201809454A TW106127599A TW106127599A TW201809454A TW 201809454 A TW201809454 A TW 201809454A TW 106127599 A TW106127599 A TW 106127599A TW 106127599 A TW106127599 A TW 106127599A TW 201809454 A TW201809454 A TW 201809454A
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TW
Taiwan
Prior art keywords
bearing
hole
clearance
shaft
shaft member
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Application number
TW106127599A
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Chinese (zh)
Inventor
艾倫 爾尼斯特 金奈爾德 霍布魯克
傑克 雷蒙 泰特索
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英商愛德華有限公司
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Publication of TW201809454A publication Critical patent/TW201809454A/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C35/00Rigid support of bearing units; Housings, e.g. caps, covers
    • F16C35/04Rigid support of bearing units; Housings, e.g. caps, covers in the case of ball or roller bearings
    • F16C35/06Mounting or dismounting of ball or roller bearings; Fixing them onto shaft or in housing
    • F16C35/07Fixing them on the shaft or housing with interposition of an element
    • F16C35/077Fixing them on the shaft or housing with interposition of an element between housing and outer race ring
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/08Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
    • F04C18/12Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
    • F04C18/126Rotary-piston pumps specially adapted for elastic fluids of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with radially from the rotor body extending elements, not necessarily co-operating with corresponding recesses in the other rotor, e.g. lobes, Roots type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C25/00Adaptations of pumps for special use of pumps for elastic fluids
    • F04C25/02Adaptations of pumps for special use of pumps for elastic fluids for producing high vacuum
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C23/00Bearings for exclusively rotary movement adjustable for aligning or positioning
    • F16C23/06Ball or roller bearings
    • F16C23/08Ball or roller bearings self-adjusting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C23/00Bearings for exclusively rotary movement adjustable for aligning or positioning
    • F16C23/10Bearings, parts of which are eccentrically adjustable with respect to each other
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C35/00Rigid support of bearing units; Housings, e.g. caps, covers
    • F16C35/04Rigid support of bearing units; Housings, e.g. caps, covers in the case of ball or roller bearings
    • F16C35/06Mounting or dismounting of ball or roller bearings; Fixing them onto shaft or in housing
    • F16C35/063Fixing them on the shaft
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C39/00Relieving load on bearings
    • F16C39/02Relieving load on bearings using mechanical means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2220/00Application
    • F04C2220/10Vacuum
    • F04C2220/12Dry running
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2230/00Manufacture
    • F04C2230/60Assembly methods
    • F04C2230/601Adjustment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2230/00Manufacture
    • F04C2230/60Assembly methods
    • F04C2230/602Gap; Clearance
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/50Bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/50Bearings
    • F04C2240/52Bearings for assemblies with supports on both sides
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C39/00Relieving load on bearings
    • F16C39/06Relieving load on bearings using magnetic means
    • F16C39/063Permanent magnets

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Support Of The Bearing (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)

Abstract

A method of manufacturing a rotating machine and a rotating machine are disclosed. The rotating machine comprises: at least one rotatable shaft supported on at least one bearing within a clearance bore; the bearing comprising an inner ring and an outer ring enclosing rolling elements The clearance bore comprises an inner diameter that is larger than a diameter of the outer ring of the bearing; and the rotating machine comprises a bearing biasing means for biasing the bearing in a radial direction away from a central position of the bore so as to constrain radial movement of the shaft.

Description

旋轉機械及其製造方法Rotating machinery and manufacturing method thereof

本發明係關於旋轉機械及其等之製造方法。The present invention relates to a method for manufacturing a rotating machine and the like.

為了使移動部件能夠準確地與彼此合作,需要仔細地設計及製造旋轉機械。例如,徑向間隙可在其等太小時導致一旋轉機械之移動部件收緊,而其等太大時會導致不良效能。 一複雜旋轉機械可具有諸多不同部件,其中全部部件經製造具有不同間隙,且其中諸多部件相互作用。此等容限可各促成整體效能。因為此等容限之總和可較大,故所得效能可受不好影響。此問題可導致旋轉機械中之失效,特定言之,在諸如真空泵之高精度旋轉機械中之失效。對此之一種解決方案係藉由經改良製程減小各組件中之容限。雖然有效,但此係困難且昂貴的。 可期望減小一旋轉機械中之失效數目而不會過度地增加成本。In order for moving parts to work accurately with each other, careful design and manufacture of rotating machinery is required. For example, radial clearances can cause tight moving parts of a rotating machine when they are too small, and poor performance when they are too large. A complex rotating machine can have many different parts, where all parts are manufactured with different clearances, and many of them interact. These tolerances can each contribute to overall performance. Because the sum of these tolerances can be large, the resulting performance can be adversely affected. This problem can cause failures in rotating machinery, in particular, failures in high-precision rotating machinery such as vacuum pumps. One solution to this is to reduce the tolerances in each component through an improved process. Although effective, this is difficult and expensive. It may be desirable to reduce the number of failures in a rotating machine without unduly increasing the cost.

本發明之一第一態樣提供一種旋轉機械,其包括:至少一個可旋轉軸件,其被支撐於一間隙孔內之至少一個軸承上;該軸承包括圍封滾動元件之一內環及一外環;且該間隙孔包括大於該軸承之該外環之一直徑之一內徑;且該旋轉機械包括一軸承偏置構件,其用於使該軸承在一徑向方向上遠離該孔之一中心位置偏置以便約束該軸件之徑向移動。 當分析不同組件之容限對機械之影響時,本發明之發明者認知到一些組件對效能具有比其他組件更大之一影響。特定言之,一旋轉機械中之可旋轉軸件之位置中之容限對彼機械之整體功能具有一較大影響,在諸多情況中,容限中之變動促成超過整體變動之50%。需要依一非固定方式安裝可旋轉軸件以容許其等既能旋轉且又能軸向地移動。在組裝期間,且亦在其中軸件可能隨著溫度變化而膨脹及收縮之使用期間,在軸件及轉子之軸向設定期間需要軸向移動。因此,此等軸件經安裝於軸承上,該等軸承繼而經安裝於一間隙孔中。介於孔與軸承之間提供間隙以容許軸向移動。一間隙孔係實質上任一圓柱形孔,軸承之至少一部分可插入於其中。 本發明之發明者認知到,雖然可能對使軸承遠離中心位置偏置使得軸件經偏心地安裝於間隙孔內存在一技術偏見,因為此看似會導致一不對稱及對軸向移動之一阻力,然此偏置會提供容許既能更準確地預測軸件之位置且又藉由減小徑向位置中之變動(在操作期間可出現該等變動)而更穩定之改良。實際上,減小了在軸件之定位中對整體功能如此重要之變動及不確定性,而無需改良軸承、軸承元件及間隙孔之製造容限。 應注意,雖然軸件可依某一間隙安裝於軸承內,然一般言之,其安裝於軸承中作為一干涉配合件,且軸向移動提供於間隙孔與軸承之間。 在一些實施例中,該軸承偏置構件經組態以使該軸件與該間隙朝向一已知接觸位置偏置。 使用偏置構件使一軸承在一徑向方向上遠離孔之中心位置偏置會使其與間隙孔接觸并約束或阻礙軸件在任一徑向平面(其係垂直於軸件之軸之任一平面)中之移動。配置偏置構件使得其接觸位置係一已知位置,容許準確地預測軸件之位置,且可在設計旋轉機械之其他元件時使用軸件之位置。 在一些實施例中,該旋轉機械包括安裝於該至少一個軸件上之至少一個轉子及一定子,該定子包括一定子孔,該定子孔及該間隙孔相對於彼此偏移以補償被支撐於一徑向偏置位置中遠離該間隙孔之該中心位置之該軸件。 如先前注意,藉由使用一偏置構件,軸件非同心地安裝於間隙孔內,然而,其在彼孔中之位置具有更高可預測性。因此,雖然可減小其位置中之變動,然其對其他容限之整體影響可能並非永遠係有利的。解決此之一種方式係使旋轉機械之元件依相同於已使間隙孔內之軸件之安裝偏移之方式偏移。特定言之,在間隙孔經偏移以匹配軸件位置在間隙孔內之偏移之情況下,接著,可顯著減小徑向間隙容限,而無需改良個別元件之容限。依此方式,提供一種經改良旋轉機械。 在一些實施例中,該軸承偏置構件包括一機械彈簧、一氣彈簧及一磁性構件中之一者。 偏置構件可由數個個體組成,假若其可為使軸承偏置且因此軸件遠離一中心位置提供一偏置力。此偏置構件之實例係機械彈簧、氣彈簧及一磁性構件。該磁性構件可係永久磁體或其可係一電磁體。 在一些實施例中,該機械彈簧包括一板片彈簧及一螺旋彈簧之一者,該機械彈簧延伸至該間隙孔中且使該軸承抵靠該間隙孔之一相對表面偏置。 使用延伸至孔中之一機械彈簧之一個影響係其可提供軸承增大之磨損及變形,且在一些實施例中,為了減小此類影響,用於接觸機械彈簧之該軸承之接觸表面經塑形以與該軸承之一外表面對應。 使彈簧之接觸表面具備與軸承之外表面對應之一形狀減小了軸承上之彈簧之摩擦磨損且減小了此變形。 在其他實施例中,該軸承包括用於容置該等可滾動元件之一殼體,該殼體包括該偏置構件、由撓性材料組成且包括圍繞該環變動之一直徑之該外環,該殼體係如此使得該軸承之一最大直徑在未變形時大於該間隙孔之該內徑。 與其提供一單獨偏置構件,在一些實施例中,偏置構件可經製成以作為軸承本身之部件,軸承具有用於容置可滾動元件之一殼體,該殼體由一撓性材料組成且具有一可變直徑使得當安裝於其內且殼體在一變形力下使得其由此撓性力固持於適當位置中時更大直徑接觸間隙孔之相對表面。 在一些實施例中,該間隙孔具有用於使軸承偏置構件與間隙孔之一預定位置對準之對準構件。 偏置構件之使用使軸承,且因此使軸件能夠固持於一間隙孔內之一固定位置中。有利的係,若此位置係一已知位置,且因此,提供使軸承偏置構件與間隙孔之一預定位置對準之對準構件提供此可預測性。 雖然可依數種方式提供對準構件,然在一些實施例中,該對準構件包括用於接納該軸承偏置構件之一合作部分之一對準凹部。 在一些實施例中,該軸承偏置構件經組態以使該軸件朝向該間隙孔內之一向下位置偏置。 雖然可依數種方式配置偏置構件以使軸承在數個方向上偏置,然在一些情況中,其經配置以使軸承朝向間隙孔內之一向下位置偏置。在旋轉機械係具有一重軸件之一大機械且經配置使得軸件係水平之情況下,此尤其有效。在此一情況中,使用偏置構件使軸件向下偏置使其能夠與重力合作,且提供一經組合向下力,藉此需要來自偏置構件之一強度較弱力以克服旋轉不平衡。在其他實施例中,可能有利的係,使軸承在氣體負載之一方向上偏置,取決於旋轉機械之組態其可係向上或向外。在氣體負載依此方式顯著偏置之情況下,使偏置構件能夠連同泵上之負載一起作用以達成軸件之一穩定位置。 在一些實施例中,該旋轉機械包括兩個平行軸件,其等各被支撐於一各自間隙孔中之軸承上,該軸承偏置構件安裝於該兩個間隙孔之間。 一些旋轉機械具有兩個或實際上兩個以上軸件,其等各安裝於軸承上。在一些情況中,可使用配置於兩個孔之間且在兩個軸件之軸承上起作用之一軸承偏置構件。依此方式,可使用一單個軸承偏置構件使兩個軸件之各者中之軸承偏置。 在一些實施例中,該軸承偏置構件延伸至該兩個間隙孔中且使各軸承遠離彼此朝向該等各自間隙孔之一外壁偏置。 在其他實施例中,該軸承偏置構件可經組態以使各軸承朝向彼此偏置。在此方面,軸承偏置構件可係一磁體,其吸引軸承元件或軸承外環之磁性材料或安裝於軸承元件或軸承外環上之磁性材料。在任一情況中,可使用磁體之吸引力使軸承偏置。在替代實施例中,磁體可經安裝以排斥軸承。在任一情況中,軸承偏置構件無需延伸至間隙孔中,此可減小軸承變形及磨損。 在一些實施例中,該軸承偏置構件經配置以使各軸承在同一方向上偏置。使軸承在同一方向上偏置可係有利的,此在於:其減小兩個軸件之間之距離中之變動。 在一些實施例中,該旋轉機械包括多個軸承偏置構件,其等用於使該等軸承在一徑向方向上遠離該孔之一中心位置偏置以便約束該軸件之徑向移動,該等軸承偏置構件之各者經配置使得由該軸承偏置構件施於該軸承上之一偏置力之至少一個分量係朝向軸承與間隙孔之一接觸位置。 雖然各軸承可由一單個偏置構件偏置,然在一些情況中,使用兩個或實際上使用多個偏置構件可能係有利的。在此等偏置構件經配置使得其等各具有朝向間隙孔上之軸承之一接觸位置之偏置力之一分量之情況下,接著,藉由具有一個以上偏置構件,提供將軸件固持於一具有更高可預測性且非可變位置中之一更穩定配置,從而更有效地抵消旋轉不平衡且抵消來自經泵送之氣體或液體之負載。 在其他實施例中,可存在對接觸兩個或兩個以上位置中之軸承之一中間部件起作用之一單個偏置構件。諸如一橋接零件之一中間部件的使用容許一單個偏置構件對一個以上點起作用,從而提供所要穩定性增加,且提供軸件之一具更高可預測且非可變位置。在一些實施例中,該旋轉機械進一步包括一軸向偏置構件,用於使該至少一個可旋轉軸件抵靠一板偏置,使得該軸件之一個端軸向固定,且該軸件之另一端能夠回應於熱變化而軸向移動;使用足夠高以抵消旋轉不平衡之一偏置強度對該軸承偏置構件進行組態,且使用相對強度對軸向偏置構件進行組態,諸如以容許該軸件回應於該軸向偏置構件之軸向移動。 提供使軸承在一徑向方向上遠離中心位置偏置的偏置構件提供了具有抵消旋轉不平衡之能力且軸件在旋轉機械內具有一更高可預測性位置之一構件,抵消旋轉不平衡及具有更高可預測性位置可導致經改良效能,且抵消歸因於形成旋轉機械之元件內之容限而出現的問題。可根據所要特性來選擇偏置構件之強度。特定言之,減小之旋轉不平衡不僅改良效能,而且亦減小由旋轉機械產生之雜訊及振動。在一些實施例中,提供朝向軸件之一固定端之一徑向安裝螺桿作為一徑向偏置構件。徑向安裝螺桿將軸承穩固地固定於一預期位置中。在一些實施例中,一墊可被安裝於軸承與螺桿之間,以減小軸承之磨破及磨損。在一些實施例中,該至少一個可旋轉軸件係安裝於兩個軸承上;該軸承中最接近該軸向可移動端之該軸承偏置構件經組態,以足夠強以抵消或抑制任何旋轉不平衡,且足夠弱以回應於該軸向偏置構件容許軸向軸件移動;且該軸承中最接近該軸向固定端之該軸承偏置構件經組態以足夠強以抵消或至少抑制任何旋轉不平衡。 在使用使旋轉軸件抵靠一板偏置之一軸向偏置構件來安裝可旋轉軸件,且軸件係由兩個軸承支撐的情況下,接著,最接近軸向偏置構件之軸承應容許軸件進行軸向移動,使得其可膨脹及收縮,另一軸承構件無需提供此軸向移動。因此,當選擇偏置構件之強度時,應考慮軸承偏置之位置。足夠強以有效地抵消旋轉不平衡之一偏置構件提供優點,然而,最接近軸件之可軸向移動端之軸承的軸承偏置構件不應具有太高之一偏置強度,因為其需要容許軸件回應於軸向偏置構件進行軸向移動,使得隨著其在膨脹後收縮,其將朝向其先前位置移動回。促成軸向移動之一種方式可係在軸承及/或間隙孔上使用低摩擦塗層。 雖然本發明之實施例提供諸多不同類型之旋轉機械的優點,然其等在用於一真空泵時尤其有利。一真空泵係一高精度設備,其中需要高精度容限,且此等容限中之變動可導致泵收緊。特定言之,在真空泵係不使用潤滑劑且因此需要十分高精度之一乾泵的情況下,此一組態可尤其有利。諸如具有一高旋轉速度之渦輪分子泵、轉葉泵或螺桿泵之其他真空泵亦可自本發明之實施例獲益。 本發明之一第二態樣提供一種旋轉機械,其包括:至少一個可旋轉水平安裝軸件,其被支撐於一間隙孔內之至少一個軸承上,該可旋轉水平安裝軸件包括轉子元件;該軸承包括圍封滾動元件之一內環及一外環;且該間隙孔包括大於該軸承之該外環之一直徑之一內徑;且該可旋轉水平安裝軸件及轉子元件係容置於一定子孔內,該定子孔及該間隙孔係相對於彼此偏移,以補償被支撐於一徑向向下位置中遠離該間隙孔之該中心位置之該軸件。 雖然在第一態樣中提供偏置構件具有提供對旋轉不平衡之一阻力及對軸件之一位置之一具可預測性之利益,然在某一程度上亦可由重力提供此,其中在操作期間水平安裝一軸件,且對具有更重軸件之更大機械而言,此尤其係如此。為了自此位置預測性獲益,定子及間隙孔可經設計具有對應於軸件在間隙孔內之偏移之一相對偏移。因此,在據說間隙孔直徑經設計為大於軸承殼之一外徑之100微米之情況下,間隙孔可經設計以具有相對於定子孔之一中心之50微米之一偏移。 本發明之一第三態樣提供一種製造包括一可旋轉軸件之一旋轉機械之方法,該軸件在使用中水平安裝於被支撐於至少一個軸承上之一間隙孔內,該軸件包括至少一個轉子元件,該至少一個轉子元件係容置於一定子孔內,該方法包括:安裝該可旋轉軸件,其被支撐於至少一個軸承上且包括該間隙孔內之該至少一個轉子,該軸承包括圍封滾動元件之一內環及一外環,且該間隙孔包括大於該軸承之該外環之一直徑之一內徑;提供一定子,其具有一定子孔以環繞該至少一個轉子元件,該定子孔及該間隙孔相對於彼此偏移達對應於該軸件遠離該間隙孔之一中心位置偏移量之一量,此歸因於該軸件駐留在該間隙孔之一下表面上。 在一些實施例中,該方法進一步包括:一軸承偏置構件,其用於使該軸承在一徑向方向上遠離該中心位置朝向該孔之該向下方向偏置以便約束該軸件之徑向移動。 在附隨獨立及附屬請求項中闡述進一步特定及較佳態樣。若適當,附屬請求項之特徵可與獨立請求項之特徵組合,且依除技術方案中明確闡述之彼等組合外之組合。 在一設備特徵經描述為可操作以提供一功能之情況下,應了解,此包含提供彼功能或經調適或組態以提供彼功能之一設備特徵。A first aspect of the present invention provides a rotary machine including: at least one rotatable shaft member supported on at least one bearing in a gap hole; the bearing includes an inner ring enclosing a rolling element and a An outer ring; and the clearance hole includes an inner diameter larger than a diameter of the outer ring of the bearing; and the rotary machine includes a bearing biasing member for moving the bearing away from the hole in a radial direction A central position is offset to restrain radial movement of the shaft member. When analyzing the effects of tolerances of different components on machinery, the inventors of the present invention realized that some components have a greater impact on performance than others. In particular, the tolerance in the position of a rotatable shaft in a rotating machine has a greater impact on the overall function of that machine. In many cases, changes in the tolerance have contributed to more than 50% of the overall change. It is necessary to install the rotatable shaft member in a non-fixed manner to allow them to both rotate and move axially. During assembly, and also during use in which the shaft may expand and contract with temperature changes, axial movement is required during the axial setting of the shaft and rotor. Therefore, these shaft members are installed on the bearings, and these bearings are then installed in a clearance hole. A gap is provided between the hole and the bearing to allow axial movement. A clearance hole is substantially any cylindrical hole into which at least a part of the bearing can be inserted. The inventor of the present invention recognizes that although there may be a technical prejudice for offsetting the bearing away from the center position so that the shaft is eccentrically installed in the clearance hole, because this may seem to cause an Resistance, however, this offset would provide an improvement that allows both the position of the shaft to be more accurately predicted and more stable by reducing variations in radial position, which can occur during operation. In fact, the changes and uncertainties that are so important to the overall function in the positioning of the shaft are reduced without the need to improve the manufacturing tolerances of the bearings, bearing components and clearance holes. It should be noted that although the shaft member can be installed in the bearing with a certain gap, in general, it is installed in the bearing as an interference fitting, and the axial movement is provided between the gap hole and the bearing. In some embodiments, the bearing biasing member is configured to bias the shaft member and the gap toward a known contact position. Using a biasing member to bias a bearing away from the center of the hole in a radial direction will cause it to contact the clearance hole and constrain or hinder the shaft in any radial plane (which is any one perpendicular to the axis of the shaft) Plane). The biasing member is arranged so that its contact position is a known position, allowing the position of the shaft to be accurately predicted, and the position of the shaft can be used when designing other components of the rotary machine. In some embodiments, the rotating machine includes at least one rotor and a stator mounted on the at least one shaft, the stator includes a stator hole, and the stator hole and the clearance hole are offset relative to each other to compensate being supported on The shaft member in a radial offset position away from the center position of the clearance hole. As previously noted, by using a biasing member, the shaft is mounted non-concentrically in the clearance hole, however, its position in the other hole is more predictable. Therefore, although the variation in its position can be reduced, its overall impact on other tolerances may not always be beneficial. One way to solve this is to shift the components of the rotating machine in the same way as the mounting of the shaft in the clearance hole has been shifted. In particular, in the case where the clearance hole is offset to match the displacement of the shaft position within the clearance hole, then the radial clearance tolerance can be significantly reduced without improving the tolerance of individual components. In this manner, an improved rotating machine is provided. In some embodiments, the bearing biasing member includes one of a mechanical spring, a gas spring, and a magnetic member. The biasing member may consist of several individuals if it can provide a biasing force for biasing the bearing and thus the shaft away from a center position. Examples of this biasing member are a mechanical spring, a gas spring, and a magnetic member. The magnetic member may be a permanent magnet or it may be an electromagnet. In some embodiments, the mechanical spring includes one of a leaf spring and a coil spring, the mechanical spring extends into the clearance hole and biases the bearing against a opposing surface of the clearance hole. One effect of using a mechanical spring extending into the hole is that it can provide increased wear and deformation of the bearing, and in some embodiments, to reduce such effects, the contact surface of the bearing used to contact the mechanical spring is Shaped to correspond to one of the outer surfaces of the bearing. Providing the contact surface of the spring with a shape corresponding to the outer surface of the bearing reduces the friction and wear of the spring on the bearing and reduces this deformation. In other embodiments, the bearing includes a housing for receiving the rollable elements, the housing includes the biasing member, is composed of a flexible material, and includes the outer ring having a diameter that varies around the ring. The housing is such that one of the largest diameters of the bearing is larger than the inner diameter of the clearance hole when it is not deformed. Rather than providing a separate biasing member, in some embodiments, the biasing member can be made as a component of the bearing itself, the bearing having a housing for receiving a rollable element, the housing being made of a flexible material It is composed and has a variable diameter such that a larger diameter contacts the opposing surface of the gap hole when mounted therein and the housing is under a deforming force such that it is held in place by the flexible force. In some embodiments, the clearance hole has an alignment member for aligning the bearing biasing member with a predetermined position of one of the clearance holes. The use of the biasing member enables the bearing and therefore the shaft to be held in a fixed position within a clearance hole. Advantageously, if this position is a known position, and therefore, providing an alignment member that aligns the bearing offset member with a predetermined position of the clearance hole provides this predictability. Although the alignment member may be provided in several ways, in some embodiments, the alignment member includes an alignment recess for receiving a cooperating portion of the bearing biasing member. In some embodiments, the bearing biasing member is configured to bias the shaft toward a downward position within the clearance hole. Although the biasing member can be configured in a number of ways to bias the bearing in several directions, in some cases it is configured to bias the bearing toward a downward position within one of the clearance holes. This is particularly effective where the rotating machine system has a large machine with a heavy shaft and is configured to level the shaft. In this case, the biasing member is used to bias the shaft downward so that it can cooperate with gravity and provide a combined downward force, thereby requiring a weaker force from the biasing member to overcome the rotational imbalance. . In other embodiments, it may be advantageous to bias the bearing in one of the directions of the gas load, depending on the configuration of the rotating machine, it may be tied up or out. In the case where the gas load is significantly biased in this way, the biasing member can be caused to work together with the load on the pump to achieve a stable position of one of the shafts. In some embodiments, the rotating machine includes two parallel shaft members, each of which is supported on a bearing in a respective clearance hole, and the bearing biasing member is installed between the two clearance holes. Some rotating machines have two or more than two shaft members, each of which is mounted on a bearing. In some cases, one of the bearing biasing members disposed between the two holes and acting on the bearing of the two shaft members may be used. In this manner, a single bearing biasing member can be used to bias the bearings in each of the two shaft members. In some embodiments, the bearing biasing member extends into the two clearance holes and biases each bearing away from each other toward an outer wall of one of the respective clearance holes. In other embodiments, the bearing biasing member may be configured to bias the bearings toward each other. In this regard, the bearing biasing member may be a magnet that attracts a magnetic material of the bearing element or the bearing outer ring or a magnetic material mounted on the bearing element or the bearing outer ring. In either case, the attraction of the magnet can be used to bias the bearing. In alternative embodiments, the magnet may be mounted to repel the bearing. In either case, the bearing biasing member need not extend into the clearance hole, which reduces bearing deformation and wear. In some embodiments, the bearing biasing member is configured to bias each bearing in the same direction. It may be advantageous to bias the bearings in the same direction, in that it reduces variations in the distance between the two shaft members. In some embodiments, the rotary machine includes a plurality of bearing biasing members, which are used to bias the bearings away from a center position of the hole in a radial direction in order to restrain the radial movement of the shaft, Each of the bearing biasing members is configured such that at least one component of a biasing force exerted on the bearing by the bearing biasing member is directed toward a contact position between the bearing and one of the clearance holes. Although each bearing may be biased by a single biasing member, in some cases it may be advantageous to use two or actually multiple biasing members. In the case where these biasing members are configured such that each of them has a component of a biasing force toward a contact position of a bearing on the clearance hole, then, by having more than one biasing member, holding the shaft member is provided. A more stable configuration in one of the more predictable and non-variable positions, which more effectively offsets rotational imbalances and offsets the load from the pumped gas or liquid. In other embodiments, there may be a single biasing member that functions to contact an intermediate part of a bearing in two or more positions. The use of an intermediate part, such as a bridge part, allows a single biasing member to act on more than one point, thereby providing the desired increase in stability, and providing one of the shaft members with a more predictable and non-variable position. In some embodiments, the rotary machine further includes an axial biasing member for biasing the at least one rotatable shaft member against a plate, so that one end of the shaft member is axially fixed, and the shaft member The other end can move axially in response to thermal changes; configure the bearing biasing member with a bias strength high enough to offset the rotational imbalance, and configure the axial biasing member with relative strength, Such as to allow the shaft to respond to the axial movement of the axially biasing member. Providing a biasing member that biases the bearing away from the center position in a radial direction provides a member that has the ability to offset the rotational imbalance and the shaft has a more predictable position within the rotating machine to offset the rotational imbalance And positions with higher predictability can lead to improved performance and offset problems due to tolerances within the components forming the rotating machinery. The strength of the biasing member can be selected according to the desired characteristics. In particular, reducing the rotational imbalance not only improves performance, but also reduces noise and vibration generated by rotating machinery. In some embodiments, a radial mounting screw is provided as a radial biasing member toward one of the fixed ends of the shaft member. The radial mounting screw secures the bearing in a desired position. In some embodiments, a pad may be installed between the bearing and the screw to reduce the wear and tear of the bearing. In some embodiments, the at least one rotatable shaft is mounted on two bearings; the bearing biasing member of the bearing closest to the axially movable end is configured to be strong enough to offset or inhibit any The rotation is unbalanced and weak enough to respond to the axial biasing member allowing the axial shaft to move; and the bearing biasing member of the bearing closest to the axially fixed end is configured to be strong enough to offset or at least Suppresses any rotational imbalances. In the case where the rotatable shaft member is mounted using an axial biasing member that biases the rotating shaft member against a plate, and the shaft member is supported by two bearings, then, the bearing closest to the axial biasing member The shaft should be allowed to move axially so that it can expand and contract, and another bearing member need not provide this axial movement. Therefore, when selecting the strength of the offset member, the position of the bearing offset should be considered. One of the biasing members strong enough to effectively offset the rotational imbalance provides advantages, however, the bearing biasing member of the bearing closest to the axially movable end of the shaft should not have too high a biasing strength because it requires The shaft is allowed to move axially in response to the axial biasing member so that as it contracts after expansion, it will move back toward its previous position. One way to facilitate axial movement may be to use a low-friction coating on the bearings and / or clearance holes. Although embodiments of the present invention provide the advantages of many different types of rotating machinery, they are particularly advantageous when used in a vacuum pump. A vacuum pump is a high-precision device that requires high-precision tolerances, and changes in these tolerances can cause the pump to tighten. In particular, this configuration may be particularly advantageous where the vacuum pump system does not use lubricants and therefore requires a dry pump of very high accuracy. Other vacuum pumps, such as turbomolecular pumps, rotary vane pumps, or screw pumps with a high rotational speed may also benefit from embodiments of the present invention. A second aspect of the present invention provides a rotary machine including: at least one rotatable horizontal mounting shaft member supported on at least one bearing in a clearance hole, the rotatable horizontal mounting shaft member including a rotor element; The bearing includes an inner ring and an outer ring enclosing rolling elements; and the clearance hole includes an inner diameter larger than a diameter of the outer ring of the bearing; and the rotatable horizontal mounting shaft and the rotor element are housed. Within a certain hole, the stator hole and the clearance hole are offset relative to each other to compensate the shaft member supported in a radially downward position away from the center position of the clearance hole. Although the provision of a biasing member in the first aspect has the benefit of providing a resistance to a rotational imbalance and a predictability to a position of a shaft member, this can also be provided to some extent by gravity, where A shaft is mounted horizontally during operation, and this is especially true for larger machines with heavier shafts. In order to benefit predictably from this position, the stator and the clearance hole may be designed to have a relative offset corresponding to one of the offsets of the shaft within the clearance hole. Therefore, where the clearance hole diameter is said to be designed to be 100 micrometers larger than the outer diameter of one of the bearing housings, the clearance hole may be designed to have an offset of 50 micrometers from a center of a stator hole. A third aspect of the present invention provides a method for manufacturing a rotary machine including a rotatable shaft member which is horizontally mounted in use in a gap hole supported on at least one bearing. The shaft member includes At least one rotor element, the at least one rotor element being received in a certain hole, the method comprising: installing the rotatable shaft member supported on at least one bearing and including the at least one rotor in the clearance hole, The bearing includes an inner ring and an outer ring enclosing the rolling element, and the clearance hole includes an inner diameter larger than a diameter of the outer ring of the bearing; a stator is provided, and the stator has a hole to surround the at least one The rotor element, the stator hole and the clearance hole are offset relative to each other by an amount corresponding to an offset of a central position of the shaft member away from the clearance hole, due to the shaft member residing under one of the clearance holes On the surface. In some embodiments, the method further includes: a bearing biasing member for biasing the bearing in a radial direction away from the center position toward the downward direction of the hole to constrain the diameter of the shaft member To move. Further specific and preferred aspects are described in the accompanying independent and subsidiary claims. If appropriate, the characteristics of the subsidiary claims can be combined with the characteristics of the independent claims, and in addition to their combinations explicitly stated in the technical solution. Where a device feature is described as operable to provide a function, it should be understood that this includes providing a device feature or being adapted or configured to provide one of the device features.

在更詳細論述實施例前,首先提供一概述。 在具有被支撐於滾動元件軸承上之軸件之旋轉機械中,通常在軸件之至少一個端處需要軸承或若干軸承以軸向滑動以便適應軸件長度歸因於熱或其他影響之生長。通常藉由將軸承容置於一間隙孔中使軸承之軸向滑動成為可能。然而,此間隙容許軸承之徑向位置中之實質變動,此通常對一機械之效能係有害的。軸承位置之變動導致徑向間隙中之一對應變動,此可導致部件收緊,或在泵及引擎之情況中,可導致壓縮及機械效率之損失。 具體言之,在真空泵中,可削減極限壓力,從而導致需要一更昂貴設計來達成令人滿意之效能。實施例試圖藉由使軸承在一固定方向上偏置來改良一機械中之旋轉部件之徑向控制。藉由將軸承固持於一已知接觸位置或區域中,可顯著減小一機械中之徑向間隙之變動。取決於標稱間隙及部件容限,改良之量值可係多達十倍。若(藉由使軸承偏置)更加確定軸件位置中之變動,接著,可減小一機械中之徑向間隙,且達成效能之顯著改良。替代地,軸承位置之更佳控制可使能夠放鬆一些容限,同時仍滿足某些效能需求,因此減小製造成本。 其中實施例可提供經改良效能之實例包含:渦輪、氣體及流體壓縮機、真空泵及其他精確旋轉機械。具體言之,在真空泵中,實施例可潛在地用於轉葉泵、渦輪分子泵、螺桿泵、多級乾泵及機械升壓器上。 圖1示意性地展示根據先前技術之透過經安裝於一間隙孔12內之一軸承10之一橫截面。如可見,其在孔內之位置可顯著變動。 圖2示意性地展示透過經安裝於一間隙孔內之一軸承之同一橫截面,然在此情況中,根據實施例之一偏置負載係施加於軸承。藉由施加一橫向負載至軸承,如所證實,操作期間顯著減小了軸承10之位置及旋轉不平衡中的變動。提供橫向負載之偏置構件經組態以提供橫向負載之一量值,使得其容許軸承在孔中熱膨脹,同時在旋轉期間克服或至少抑制典型軸承反應力。一軸承可係由任何實際及成本有效構件強有力地偏置至其孔中之一指定位置。此等構件包含:機械及氣彈簧、電磁通電、永久磁體,及重力。 對於諸如圖3中展示之一兩軸件機械,可迫使軸承10與單個彈簧20分離。此可係一習知線圈或板片彈簧或任一其他通電裝置。一個潛在實施例可係使用一環形彈簧,如圖3中所展示。隨著一軸承遠離中心偏置,有可能且實際上期望重定位孔以保證軸承及其載送之軸件還原至所需中心位置。替代地,旋轉機械內之其他元件可經偏移以補償偏置軸承及軸件之預測偏移。 圖4展示透過一旋轉機械之一縱向截面,而圖5展示透過同一類型雙軸件機械之一橫截面。旋轉機械具有用於驅動軸件32之一馬達30。軸件32具有轉子元件34,其係安裝於具有一定子孔37之一定子36內。旋轉機械係一機械升壓泵且具有兩個旋轉軸件32。泵之操作受間隙的影響,增大之間隙減小泵浦效率,且更小之間隙提供增大之使泵收緊的風險。 影響此泵之操作之間隙包含轉子元件34與定子孔37之間的轉子間隙A、圖5中展示之不同轉子元件34之間的轉子至轉子間隙B,及軸承10至間隙孔12,其等在圖1至圖3中更容易看到。在轉子元件與通孔(圖中未展示)之間亦存在間隙。此等全部會影響旋轉機械之操作。然而,在旋轉機械效能之統計分析上,已發現,因為軸承與間隙孔之間的間隙對諸多其他間隙具有一影響,故此將一驚人數量貢獻至旋轉機械之整體效能。在此方面,由統計分析發現,軸件間隙容限通常將大於50%貢獻至旋轉機械之整體容限。因此,判定在可減小此等變動的情況下,接著,可提供一經改良機械。因此,可藉由使軸承朝向間隙孔之一邊緣偏置且使間隙孔偏移,以補償並非在間隙孔之中心中之軸件位置之一經改良機械。偏置構件可係某一形式之彈簧或磁體,如圖6至圖10中所展示,或具有一水平安裝軸件,其可簡單的歸因於重力、間隙孔相對於定子孔及通孔之偏移,從而提供一經改良效能。 在圖4之羅茨(roots)泵中,軸件32係安裝於各自間隙孔12、18內之四個軸承10、16上。在軸件32之一個端處,抵靠板40朝向馬達固持軸件32,使得在泵之此端處存在十分有限軸向移動。因此,可支撐泵之此端處之軸承10,而無需容許軸向移動,且因而,可經安裝作為間隙孔12內之一干涉配合件,或使用強偏置構件將其等固持於適當位置中。朝向軸件32之相對端的軸承16係依容許軸向移動的方式安裝於各自間隙孔18內,且係由軸向偏置構件50朝向板40進一步偏置。因此,使軸承10、16朝向各自間隙孔12、18內之固定位置偏置的軸承偏置構件(圖中未展示)經選擇,以便抑制歸因於旋轉不平衡的徑向移動,同時容許軸向移動。 除了所需之容許熱變化之軸向移動外,在其中軸件32抵靠具有用於更改其等之軸向位置之墊片21之板40滑動至適當位置中之泵組裝期間亦需要其使得其等經適當設定以提供合適之軸向間隙。 圖6至圖9展示可用於使本發明之實施例中之軸承偏置之軸承10、16之不同類型之偏置構件之實例。對於軸承10及間隙12,圖6至圖9中繪示之實例同樣應用於軸承16及間隙18。 圖6展示用作軸承10之一偏置構件之一板片彈簧20。板片彈簧20安裝於間隙孔12內之一對準凹部14中,藉此為偏置構件及偏置軸件兩者提供一已知可預測位置。 圖7展示一雙軸件系統,其中一磁性偏置構件20安裝於兩個軸件之間且與安裝於軸承10之殼體上之磁體相互作用以使各間隙孔12中之軸承在同一方向上偏置。因此,安裝於圖式之左手側上之軸承上之磁體由磁體20排斥,且安裝於所展示之右手側上之軸承上之彼等磁體經吸引至中心磁體20。使軸承在同一方向上偏置存在優點,因為其減小軸件之間之距離中之變動。 圖8展示類似於圖7中展示之彼系統之一雙軸件系統,然在此情況中,安裝於兩個軸件之間之磁性偏置構件20與安裝於軸承10之殼體上之磁體相互作用以使各間隙孔12中之軸承在不同方向上偏置,在此情況中,遠離中心位置朝向其等之各自間隙孔之外邊緣偏置。若具有不同極性之一磁體用作偏置構件20,則軸承可朝向一中心位置吸引。在任一情況中,偏置構件不會延伸至間隙孔中且使軸承遠離一中心位置偏置。 圖9示意性地展示使用複數個偏置構件20且其等如何改良軸承之穩定性,且因此如何改良軸件之穩定性,且用於進一步減小旋轉不平衡及相關聯之振動及雜訊。如可見,使用在一共同方向上各具有偏置力之一元件之多個偏置構件。在此實例中,公共方向係向下,且因此,其等連同重力一起起作用。 在一些情況中,偏置構件可係軸承之一完整部分。圖10展示此一實施例,其中軸承10具有一外殼,其由具有一變形圓形形狀之撓性材料製成。固持軸件之內殼6係圓形的。外殼之一個側具有大於另一側之一直徑8。總直徑經調適以略小於間隙孔,其中其經安裝使得其由變形之撓性殼固持於適當位置中。內殼6之中心孔將歸因於外殼之變形形狀而朝向軸件之一個側偏置。 圖11展示一實施例,其中一中間橋接零件12用於提供自一單個偏置構件接觸軸承之兩個點。此提供額外穩定性及具有一單個偏置構件之軸件之具有一更高可預測性之位置。圖式中之箭頭表示偏置負載之應用。 圖12展示一進一步偏置構件24、26,其等可用於軸件之軸向固定端上,因為其提供將軸承固持於所期望位置中之一固定構件。在螺桿26與軸承10之間提供一彎曲板24減小軸承上之磨破及磨損。 在「發明內容」中,雖然使軸件遠離一中心位置看似係違反直覺的,因為看似其增加了機械中同心度之任何缺乏且藉此降低效能,據發現,此一偏置提供軸件之一具更高預測性位置且減小旋轉不平衡。此外,若旋轉機械經設計以藉由使間隙定子孔相對於彼此偏移來補償此偏移,軸件實際上移動回至一中心位置同時仍被固持於一可預測且相對穩定位置中。 依此方式,實施例提供: • 放寬製造容限之潛力,從而減小機械加工成本。 • 減小標稱徑向間隙之潛力,從而改良產品效能。 • 透過更佳尺寸控制之經改良產品可靠性,從而導致測試時減小之收緊量,從而導致較小組裝重工及碎片。 • 測試時減小之收緊量,從而導致較小組裝重工及碎片。 • 歸因於滾動間隙之窄分佈之減小之效能變動。 • 可重複軸件位置可改良徑向間隙評估之清晰度(油漆點測試等),從而實現快速徑向間隙最佳化。 • 減小之雜訊及振動 此外,將此理念實施至旋轉機械中需要僅少量分量變化,諸如引入一偏置構件以使軸承偏置。 雖然本文參考附隨圖式已詳細揭示本發明之繪示性實施例,然應理解,本發明不限於精確實施例且可在不脫離如由隨附申請專利範圍及其等之等效物定義之本發明之範疇之情況下,由熟習此項技術者在其中實行各種變化及修改。Before discussing the embodiments in more detail, an overview is first provided. In a rotating machine having a shaft member supported on a rolling element bearing, a bearing or several bearings are usually required to slide axially at at least one end of the shaft member to accommodate growth of the shaft length due to heat or other influences. Axial sliding of the bearing is usually made possible by accommodating the bearing in a clearance hole. However, this clearance allows substantial changes in the radial position of the bearing, which is often detrimental to the performance of a machine. The change in bearing position results in a corresponding change in one of the radial clearances, which can cause component tightening, or in the case of pumps and engines, can result in loss of compression and mechanical efficiency. Specifically, in vacuum pumps, the ultimate pressure can be reduced, resulting in the need for a more expensive design to achieve satisfactory performance. Embodiments attempt to improve the radial control of rotating parts in a machine by biasing the bearings in a fixed direction. By holding the bearing in a known contact position or area, the variation in radial clearance in a machine can be significantly reduced. Depending on the nominal clearance and component tolerances, the amount of improvement can be as much as ten times. If (by offsetting the bearing) the variation in the position of the shaft is more determined, then the radial clearance in a machine can be reduced and a significant improvement in performance can be achieved. Alternatively, better control of the bearing position may allow some tolerances to be relaxed while still meeting certain performance requirements, thus reducing manufacturing costs. Examples in which embodiments may provide improved performance include turbines, gas and fluid compressors, vacuum pumps, and other precision rotating machinery. Specifically, in a vacuum pump, the embodiments can potentially be applied to a rotary vane pump, a turbo molecular pump, a screw pump, a multi-stage dry pump, and a mechanical booster. FIG. 1 schematically shows a cross section through a bearing 10 mounted in a clearance hole 12 according to the prior art. As can be seen, its position within the hole can vary significantly. FIG. 2 schematically shows the same cross section through a bearing installed in a clearance hole, but in this case, an offset load is applied to the bearing according to an embodiment. By applying a lateral load to the bearing, it has been demonstrated that during operation, changes in the position and rotational imbalance of the bearing 10 are significantly reduced. The biasing member that provides the lateral load is configured to provide a magnitude of the lateral load such that it allows the bearing to thermally expand in the bore, while overcoming or at least suppressing typical bearing response forces during rotation. A bearing can be strongly biased by any actual and cost-effective component to a designated position in one of its holes. These components include: mechanical and gas springs, electromagnetic power, permanent magnets, and gravity. For a two-axis machine such as one shown in FIG. 3, the bearing 10 may be forced to separate from a single spring 20. This can be a conventional coil or leaf spring or any other energized device. One potential embodiment may be the use of an annular spring, as shown in FIG. 3. As a bearing is biased away from the center, it is possible and practically desirable to reposition the hole to ensure that the bearing and the shafts it carries return to the desired center position. Alternatively, other components within the rotating machine may be offset to compensate for predicted offsets of the offset bearings and shafts. Figure 4 shows a longitudinal section through a rotating machine, and Figure 5 shows a cross section through a double-shaft machine of the same type. The rotary machine has a motor 30 for driving one of the shaft members 32. The shaft member 32 has a rotor element 34 which is mounted in a stator 36 having a certain hole 37. The rotating machine is a mechanical booster pump and has two rotating shaft members 32. The operation of the pump is affected by the gap. Increasing the gap reduces pump efficiency, and smaller gaps provide an increased risk of tightening the pump. The gaps that affect the operation of this pump include the rotor gap A between the rotor element 34 and the stator hole 37, the rotor-to-rotor gap B between the different rotor elements 34 shown in FIG. 5, and the bearing 10 to the gap hole 12, etc. It is easier to see in Figures 1 to 3. There is also a gap between the rotor element and the through hole (not shown). All of these will affect the operation of rotating machinery. However, in the statistical analysis of the performance of rotating machinery, it has been found that because the gap between the bearing and the clearance hole has an effect on many other gaps, a surprising amount is contributed to the overall performance of the rotating machinery. In this regard, it is found from statistical analysis that the shaft clearance tolerance will usually contribute more than 50% to the overall tolerance of the rotating machine. Therefore, it is judged that in the case where these variations can be reduced, then, an improved machine can be provided. Therefore, the improved machinery can be compensated by offsetting the bearing toward one edge of the clearance hole and offsetting the clearance hole, which is one of the positions of the shaft member that is not in the center of the clearance hole. The biasing member can be some form of spring or magnet, as shown in Figures 6 to 10, or with a horizontal mounting shaft, which can be simply attributed to gravity, the clearance hole relative to the stator hole and the through hole. Offset to provide improved performance. In the roots pump of FIG. 4, the shaft member 32 is mounted on the four bearings 10 and 16 in the respective clearance holes 12 and 18. At one end of the shaft member 32, the abutment plate 40 holds the shaft member 32 toward the motor, so that there is very limited axial movement at this end of the pump. Therefore, the bearing 10 at this end of the pump can be supported without allowing axial movement, and thus, it can be installed as an interference fit in the clearance hole 12 or it can be held in place using a strong biasing member in. The bearings 16 facing the opposite ends of the shaft member 32 are installed in the respective clearance holes 18 in a manner allowing axial movement, and are further biased toward the plate 40 by the axial biasing member 50. Therefore, bearing biasing members (not shown) that bias the bearings 10, 16 toward a fixed position within the respective clearance holes 12, 18 are selected so as to suppress radial movement due to rotational imbalance while allowing the shaft To move. In addition to the required axial movement that allows for thermal changes, it is also required during pump assembly in which the shaft member 32 slides into place with the plate 40 having a gasket 21 for changing their axial position. They are appropriately set to provide a suitable axial clearance. Figures 6 to 9 show examples of different types of biasing members of the bearings 10, 16 that can be used to bias the bearings in an embodiment of the invention. For the bearing 10 and the gap 12, the examples shown in FIGS. 6 to 9 are also applied to the bearing 16 and the gap 18. FIG. 6 shows a leaf spring 20 used as a biasing member of the bearing 10. The leaf spring 20 is mounted in one of the alignment recesses 14 in the clearance hole 12, thereby providing a known and predictable position for both the biasing member and the biasing shaft. FIG. 7 shows a dual shaft member system in which a magnetic biasing member 20 is installed between two shaft members and interacts with a magnet mounted on the housing of the bearing 10 so that the bearings in each clearance hole 12 are in the same direction. Up bias. Therefore, the magnets mounted on the bearings on the left-hand side of the drawing are repelled by the magnets 20, and their magnets mounted on the bearings on the right-hand side shown are attracted to the center magnet 20. There is an advantage to biasing the bearings in the same direction, as it reduces variations in the distance between the shafts. FIG. 8 shows a biaxial system similar to the system shown in FIG. 7, but in this case, the magnetic biasing member 20 installed between the two shafts and the magnet mounted on the housing of the bearing 10 Interact so that the bearings in each clearance hole 12 are offset in different directions, in this case offset away from the center position towards the outer edges of their respective clearance holes. If a magnet having a different polarity is used as the biasing member 20, the bearing can be attracted toward a center position. In either case, the biasing member does not extend into the clearance hole and biases the bearing away from a center position. FIG. 9 schematically shows how the use of a plurality of biasing members 20 and how to improve the stability of the bearing, and therefore how to improve the stability of the shaft, and to further reduce the rotational imbalance and associated vibrations and noise . As can be seen, a plurality of biasing members each having an element with a biasing force in a common direction are used. In this example, the common direction is downward, and therefore they work in conjunction with gravity. In some cases, the biasing member may be an integral part of the bearing. FIG. 10 shows an embodiment in which the bearing 10 has a housing made of a flexible material having a deformed circular shape. The inner shell 6 of the holding shaft is circular. One side of the housing has a diameter 8 larger than one of the other sides. The overall diameter is adapted to be slightly smaller than the clearance hole, where it is installed so that it is held in place by the deformed flexible shell. The center hole of the inner shell 6 will be biased toward one side of the shaft due to the deformed shape of the outer shell. FIG. 11 shows an embodiment in which an intermediate bridge part 12 is used to provide two points where a bearing is contacted from a single biasing member. This provides additional stability and a more predictable position of the shaft member with a single biasing member. The arrows in the diagram indicate the application of the bias load. Fig. 12 shows a further biasing member 24, 26, which can be used on the axially fixed end of the shaft member because it provides a fixed member that holds the bearing in a desired position. A curved plate 24 is provided between the screw 26 and the bearing 10 to reduce wear and tear on the bearing. In the "Invention", although it seems counter-intuitive to move the shaft away from a center position, because it seems to increase any lack of concentricity in the machine and thereby reduce performance, it is found that this offset provides the shaft One of the pieces has a more predictable position and reduces rotational imbalance. In addition, if the rotating machine is designed to compensate for this offset by offsetting the gap stator holes relative to each other, the shaft is actually moved back to a center position while still being held in a predictable and relatively stable position. In this way, embodiments provide: • The potential to relax manufacturing tolerances, thereby reducing machining costs. • Improved product performance by reducing the potential for nominal radial clearance. • Improved product reliability through better dimensional control, resulting in reduced tightening during testing, resulting in smaller assembly rework and debris. • Reduced tightening during testing, resulting in smaller assembly rework and debris. • Reduced performance variation due to narrow distribution of rolling gaps. • Repeatable shaft position improves the clarity of radial clearance assessment (paint spot testing, etc.), enabling fast radial clearance optimization. • Reduced noise and vibration In addition, implementing this concept into rotating machinery requires only small component changes, such as introducing an offset member to offset the bearing. Although the illustrated embodiments of the present invention have been disclosed in detail with reference to the accompanying drawings herein, it should be understood that the present invention is not limited to the precise embodiments and may be defined without departing from the scope of equivalent patents and the like In the context of the scope of the present invention, various changes and modifications can be implemented therein by those skilled in the art.

6‧‧‧內殼
8‧‧‧外殼
10、16‧‧‧軸承
12、18‧‧‧間隙孔
14‧‧‧對準凹部
20‧‧‧彈簧/偏置構件
21‧‧‧墊片
22‧‧‧橋接零件
24‧‧‧彎曲板
26‧‧‧螺桿
30‧‧‧馬達
32‧‧‧軸件
34‧‧‧轉子元件
36‧‧‧定子
37‧‧‧定子孔
40‧‧‧板
50‧‧‧軸向偏置構件
B‧‧‧間隙
6‧‧‧ inner shell
8‧‧‧ shell
10, 16‧‧‧ Bearing
12, 18‧‧‧ clearance hole
14‧‧‧ align with the recess
20‧‧‧spring / biasing member
21‧‧‧Gasket
22‧‧‧Bridge Parts
24‧‧‧ curved plate
26‧‧‧Screw
30‧‧‧Motor
32‧‧‧ Shaft
34‧‧‧rotor element
36‧‧‧ Stator
37‧‧‧Stator hole
40‧‧‧board
50‧‧‧ axial offset member
B‧‧‧ Clearance

現將參考隨附圖式進一步描述本發明之實施例,其中: 圖1示意性地展示根據先前技術之透過安裝於一間隙孔內之一軸承之一橫截面; 圖2示意性地展示根據一實施例之透過安裝於一間隙孔內之一軸承之一橫截面; 圖3示意性地展示根據一實施例之透過安裝於一雙軸件機械之間隙孔內之軸承之一橫截面; 圖4展示透過一旋轉機械之一縱向截面; 圖5展示透過同一機械之一橫截面;及 圖6至圖12提供根據實施例之用於使一間隙孔內之軸承偏置之不同偏置構件之實例。An embodiment of the present invention will now be further described with reference to the accompanying drawings, in which: FIG. 1 schematically shows a cross-section of a bearing through a clearance hole according to the prior art; FIG. 2 shows schematically A cross-section of a bearing through an installation in a clearance hole according to an embodiment; FIG. 3 schematically shows a cross-section of a bearing through a clearance hole installed in a biaxial machine according to an embodiment; FIG. 4 Shows a longitudinal section through a rotating machine; Figure 5 shows a cross section through the same machine; and Figures 6 to 12 provide examples of different biasing members for biasing bearings in a clearance hole according to an embodiment .

10‧‧‧軸承 10‧‧‧bearing

20‧‧‧彈簧 20‧‧‧Spring

Claims (3)

一種旋轉機械,其包括: 至少一個可旋轉水平安裝軸件,其被支撐於一間隙孔內之至少一個軸承上,該可旋轉水平安裝軸件包括轉子元件; 該軸承包括圍封滾動元件之一內環及一外環; 該間隙孔包括大於該軸承之該外環之一直徑之一內徑;及 該可旋轉水平安裝軸件及轉子元件係容置於一定子孔內,該定子孔及該間隙孔係相對於彼此偏移,以補償被支撐於一徑向偏置位置中遠離該間隙孔之該中心位置之該軸件。A rotary machine includes: at least one rotatable horizontal mounting shaft member supported on at least one bearing in a gap hole, the rotatable horizontal mounting shaft member includes a rotor element; the bearing includes one of the enclosed rolling elements An inner ring and an outer ring; the clearance hole includes an inner diameter larger than a diameter of the outer ring of the bearing; and the rotatable horizontal mounting shaft and the rotor element are housed in a certain sub-hole, the stator hole and The clearance holes are offset relative to each other to compensate the shaft member which is supported in a radially offset position away from the center position of the clearance holes. 一種製造包括一可旋轉軸件之一旋轉機械之方法,該軸件在使用時係水平安裝於被支撐於至少一個軸承上之一間隙孔內,該軸件包括至少一個轉子元件,該至少一個轉子元件係容置於一定子孔內,該方法包括: 安裝被支撐於該間隙孔內之至少一個軸承上之該可旋轉軸件,該軸承包括圍封滾動元件之一內環及一外環,且該間隙孔包括大於該軸承之該外環之一直徑之一內徑; 提供具有一定子孔之一定子以環繞該至少一個轉子元件,該定子孔及該間隙孔係相對於彼此偏移達對應於該軸件遠離該間隙孔之一中心位置偏移之一量之一量,此歸因於該軸件駐留於該間隙孔之一下表面上。A method of manufacturing a rotary machine including a rotatable shaft member which is horizontally mounted in a clearance hole supported on at least one bearing when in use, the shaft member includes at least one rotor element, the at least one The rotor element is accommodated in a certain hole, and the method includes: installing the rotatable shaft member supported on at least one bearing in the clearance hole, the bearing including an inner ring and an outer ring surrounding the rolling element And the gap hole includes an inner diameter larger than a diameter of the outer ring of the bearing; a stator having a certain sub-hole is provided to surround the at least one rotor element, the stator hole and the gap hole are offset relative to each other This corresponds to an amount that the shaft member is offset away from a center position of the clearance hole, which is due to the shaft member residing on a lower surface of the clearance hole. 如請求項2之方法,進一步包括一軸承偏置構件,用於使該軸承在一徑向方向上遠離該中心位置朝向該孔之該向下方向偏置,以便約束該軸件之徑向移動。The method of claim 2, further comprising a bearing biasing member for biasing the bearing in a radial direction away from the center position toward the downward direction of the hole so as to restrain radial movement of the shaft member .
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