TW201808641A - Optical laminate - Google Patents
Optical laminate Download PDFInfo
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- TW201808641A TW201808641A TW106124528A TW106124528A TW201808641A TW 201808641 A TW201808641 A TW 201808641A TW 106124528 A TW106124528 A TW 106124528A TW 106124528 A TW106124528 A TW 106124528A TW 201808641 A TW201808641 A TW 201808641A
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
- G02B5/3033—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
- G02B5/3041—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/306—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/22—Plastics; Metallised plastics
- C09J7/24—Plastics; Metallised plastics based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- C09J7/245—Vinyl resins, e.g. polyvinyl chloride [PVC]
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/14—Protective coatings, e.g. hard coatings
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/42—Polarizing, birefringent, filtering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2551/00—Optical elements
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/312—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Chemical & Material Sciences (AREA)
- Nonlinear Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Theoretical Computer Science (AREA)
- Mathematical Physics (AREA)
- Crystallography & Structural Chemistry (AREA)
- Liquid Crystal (AREA)
- Polarising Elements (AREA)
- Laminated Bodies (AREA)
- Glass Compositions (AREA)
- Electrochromic Elements, Electrophoresis, Or Variable Reflection Or Absorption Elements (AREA)
Abstract
Description
本發明係關於光學積層體以及包含該光學積層體之圖像顯示裝置。詳細而言,係關於經由黏著劑層貼合於透明板與圖像顯示單元之間而使用之光學積層體、以及包含前述光學積層體之圖像顯示裝置。 The present invention relates to an optical multilayer body and an image display device including the optical multilayer body. Specifically, the present invention relates to an optical laminate used for bonding between a transparent plate and an image display unit via an adhesive layer, and an image display device including the optical laminate.
以往,偏光板或橢圓偏光板等之光學積層體,係經由黏著劑層貼合於液晶單元或有機EL元件等之圖像顯示單元、與透明板(前面板)之間,而使用在液晶顯示裝置或有機EL顯示裝置等之各種圖像顯示裝置。近年來,此類圖像顯示裝置,除了行動電話或平板終端等之可攜式機器之外,亦可使用作為車用導航裝置或倒車監測器等之車載用的圖像顯示裝置等,其用途極為廣泛。伴隨於此,對於光學積層體,與以往所要求者相比,要求在更嚴苛環境下(例如高溫環境下)的高耐久性,因而提出有以確保該耐久性為目的之偏光板(專利文獻1)。 In the past, optical laminates such as polarizing plates and elliptically polarizing plates were used for bonding liquid crystal displays, liquid crystal cells, organic EL elements, and other image display units, and transparent plates (front panels) through an adhesive layer. Devices or organic EL display devices. In recent years, in addition to portable devices such as mobile phones and tablet terminals, such image display devices can also be used as vehicle-mounted image display devices such as car navigation devices or parking monitors. Extremely extensive. Along with this, the optical laminated body is required to have higher durability in a more severe environment (for example, a high-temperature environment) than conventional ones. Therefore, a polarizing plate (patent for the purpose of ensuring the durability) has been proposed. Reference 1).
[專利文獻1]日本特開2014-102353號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2014-102353
經由黏著劑層將使用含有雙色性色素之聚乙烯醇系樹脂膜作為偏光片之光學積層體貼合於圖像顯示單元與透明板之間而構成之圖像顯示裝置,當暴露在高溫環境下時,由於聚乙烯醇的多烯化進行,光學積層體有可能產生黃變之問題。此黃變會成為光學積層體的外觀缺陷,此外,由於黃變的進行,使光學積層體的光學特性產生缺陷。尤其在超過95℃之嚴苛的溫度環境下(例如105℃等),黃變的進行有變得更顯著之傾向,因而要求一種對於此等高溫環境下的黃變具有高抑制效果之光學積層體。 An image display device constructed by bonding an optical laminated body using a polyvinyl alcohol-based resin film containing a dichroic pigment as a polarizer through an adhesive layer between an image display unit and a transparent plate, when exposed to a high temperature environment Due to the polyenelation of polyvinyl alcohol, the problem of yellowing may occur in the optical laminate. This yellowing may cause defects in the appearance of the optical laminate, and further, due to the progress of the yellowing, the optical characteristics of the optical laminate may be defective. Especially under the severe temperature environment exceeding 95 ° C (for example, 105 ° C, etc.), the progress of yellowing tends to become more pronounced. Therefore, an optical laminate having a high suppression effect on yellowing in these high-temperature environments is required. body.
因此,本發明之目的係提供一種不易產生隨時間經過所形成之黃變,即使暴露在高溫環境下,黃變抑制效果亦優異之光學積層體。 Therefore, an object of the present invention is to provide an optical laminate that is less prone to yellowing formed over time, and has excellent yellowing suppression effects even when exposed to a high temperature environment.
本發明者們係為了解決上述課題而進行精心探討,並完成本發明。 The present inventors have carefully studied in order to solve the above-mentioned problems, and have completed the present invention.
亦即,本發明係提供以下較佳樣態之[1]至[7]。 That is, the present invention provides the following preferred aspects [1] to [7].
[1]一種光學積層體,其係依序具備第一黏著劑層、偏光板、以及第二黏著劑層之光學積層體,其中,前述偏光板包含:偏光片、以及經由活化能射線硬化型接著劑層積層於前述偏光片之至少一方的面之保護膜,前述偏光片為含有雙色性色素之聚乙烯醇系樹脂膜;且 將前述光學積層體中所包含之全部黏著劑層的總厚度設為T1,將前述偏光片的厚度設為T2時,T2/T1為0.6以下。 [1] An optical laminated body, which is an optical laminated body sequentially provided with a first adhesive layer, a polarizing plate, and a second adhesive layer, wherein the polarizing plate includes: a polarizer, and an active energy ray-hardened type A protective film laminated on at least one side of the polarizer, wherein the polarizer is a polyvinyl alcohol-based resin film containing a dichroic dye; and When the total thickness of all the adhesive layers included in the optical laminate is T1 and the thickness of the polarizer is T2, T2 / T1 is 0.6 or less.
[2]如前述[1]所述之光學積層體,其中,前述偏光片係波長700nm的吸光度A700為5.5以下者。 [2] The optical multilayer body according to the above [1], wherein the polarizer is an absorbance A 700 having a wavelength of 700 nm of 5.5 or less.
[3]如前述[1]或[2]所述之光學積層體,其係經由前述黏著劑層貼合於透明板與圖像顯示單元之間而使用者。 [3] The optical laminated body according to [1] or [2] above, which is adhered between the transparent plate and the image display unit through the aforementioned adhesive layer and is used by the user.
[4]如前述[1]至[3]中任一項所述之光學積層體,其中,前述偏光片的厚度為30μm以下。 [4] The optical laminate according to any one of the above [1] to [3], wherein a thickness of the polarizer is 30 μm or less.
[5]如前述[1]至[4]中任一項所述之光學積層體,其中,前述偏光板係包含經由活化能射線硬化型接著劑層積層於前述偏光片的雙面之保護膜,前述保護膜的一方係由纖維素系聚合物所構成。 [5] The optical laminated body according to any one of the above [1] to [4], wherein the polarizing plate includes a protective film laminated on both sides of the polarizer through an active energy ray-curable adhesive layer. One of the protective films is made of a cellulose polymer.
[6]如前述[1]至[5]中任一項所述之光學積層體,其中,積層於偏光片之至少一方的保護膜具有200g/m2‧24小時以上的透濕度。 [6] The optical laminated body according to any one of the above [1] to [5], wherein the protective film laminated on at least one of the polarizers has a moisture permeability of 200 g / m 2 ‧ for 24 hours or more.
[7]一種圖像顯示裝置,其係包含如前述[1]至[6]中任一項所述之光學積層體。 [7] An image display device including the optical multilayer body according to any one of the above [1] to [6].
根據本發明,可提供一種不易產生隨時間經過所形成之黃變,即使暴露在高溫環境下,黃變抑制效果亦優異之光學積層體。 According to the present invention, it is possible to provide an optical laminate that is less prone to yellowing formed over time, and has excellent yellowing suppression effects even when exposed to a high temperature environment.
1‧‧‧偏光片 1‧‧‧ polarizer
2‧‧‧第一黏著劑層 2‧‧‧ the first adhesive layer
2’‧‧‧第二黏著劑層 2’‧‧‧second adhesive layer
3‧‧‧保護膜 3‧‧‧ protective film
4‧‧‧接著劑層 4‧‧‧ Adhesive layer
5‧‧‧保護薄片 5‧‧‧ protection sheet
6‧‧‧透明板 6‧‧‧ transparent board
7‧‧‧圖像顯示單元 7‧‧‧Image display unit
10‧‧‧偏光板 10‧‧‧ polarizing plate
第1圖係顯示本發明之一實施形態之光學積層體的構成之剖面圖。 FIG. 1 is a cross-sectional view showing the structure of an optical multilayer body according to an embodiment of the present invention.
第2圖係顯示本發明之一實施形態之圖像顯示裝置的構成之剖面圖。 Fig. 2 is a sectional view showing the structure of an image display device according to an embodiment of the present invention.
以下詳細說明本發明之實施形態。本發明的範圍並不限定於在此所說明之實施形態,在不損及本發明的主旨之範圍內,可進行各種變更。 Hereinafter, embodiments of the present invention will be described in detail. The scope of the present invention is not limited to the embodiments described herein, and various changes can be made without departing from the scope of the present invention.
本發明之一實施形態之光學積層體(亦稱為「本發明之光學積層體」),係依序具備第一黏著劑層、偏光板、以及第二黏著劑層。根據第1圖來說明本發明之光學積層體之一實施形態的構成,則本發明之光學積層體,係於偏光板(10)之一方的面積層有第一黏著劑層(2),於偏光板(10)之與第一黏著劑層(2)為相反側的面積層有第二黏著劑層(2’)而成。本發明之光學積層體中,於第一黏著劑層(2)及第二黏著劑層(2’)之與偏光板(10)為相反側的面,為了保護黏著劑層,可分別貼著能夠剝離之保護薄片(5)。藉由剝離保護薄片(5),並分別將第一黏著劑層(2)貼合於圖像顯示單元(7),將第二黏著劑層(2')貼合於透明板(6),而構成如第2圖所示之本發明之一實施形態之圖像顯示裝置(亦稱為「本發明之圖像顯示裝置」)。第2圖中,系省略背光等。 An optical multilayer body according to an embodiment of the present invention (also referred to as an "optical multilayer body of the present invention") is sequentially provided with a first adhesive layer, a polarizing plate, and a second adhesive layer. The structure of one embodiment of the optical laminated body of the present invention will be described with reference to FIG. 1. The optical laminated body of the present invention has a first adhesive layer (2) in an area layer on one side of the polarizing plate (10). An area layer of the polarizing plate (10) opposite to the first adhesive layer (2) is formed by a second adhesive layer (2 '). In the optical multilayer body of the present invention, the surfaces of the first adhesive layer (2) and the second adhesive layer (2 ') opposite to the polarizing plate (10) may be separately attached to protect the adhesive layer. Peelable protective sheet (5). The protective sheet (5) is peeled off, the first adhesive layer (2) is attached to the image display unit (7), and the second adhesive layer (2 ') is attached to the transparent plate (6). An image display device (also referred to as an "image display device of the present invention") constitutes an embodiment of the present invention as shown in FIG. 2. In Fig. 2, the backlight and the like are omitted.
構成本發明之光學積層體之偏光板(10),具有:於偏光片(1)之至少一方的面上經由接著劑層(4)具備有 保護膜(3)之構造。本發明之光學積層體之一實施形態中,本發明之光學積層體,於偏光片(1)的雙面經由接著劑層(4)具備有保護膜(3)。 The polarizing plate (10) constituting the optical laminate of the present invention is provided with at least one surface of the polarizer (1) provided with an adhesive layer (4) Structure of the protective film (3). In one embodiment of the optical laminated body of the present invention, the optical laminated body of the present invention is provided with a protective film (3) on both sides of the polarizer (1) via the adhesive layer (4).
以下詳細說明本發明之光學積層體的各構成構件。 Hereinafter, each constituent member of the optical laminated body of the present invention will be described in detail.
[光學積層體] [Optical laminated body]
本發明之光學積層體中,將構成光學積層體之全部黏著劑層的總厚度設為T1,將偏光片的厚度設為T2時,T2/T1為0.6以下,較佳為0.55以下,尤佳為0.5以下,特佳為0.45以下。T2/T1之值超過0.6時,暴露在高溫環境下(尤其在超過95℃之溫度條件下,例如105℃以上的溫度下)時,難以抑制黃變。本發明之光學積層體中之T2/T1的下限值並無特別限定,例如為0.001以上,較佳為0.005以上,尤佳為0.008以上,更佳為0.01以上。所謂「構成光學積層體之全部黏著劑層的總厚度T1」係指第一黏著劑層及第二黏著劑層的厚度,以及若存在時為與其他黏著劑層的厚度之和。所謂「其他黏著劑層」係指可能包含於光學積層體之第一黏著劑層及第二黏著劑層以外的黏著劑層,例如可列舉出用以將後述光學膜或光學層貼合於偏光板之黏著劑層,以及用以貼合偏光片與保護膜所能夠使用之黏著劑層等。當光學積層體不含其他黏著劑層,而僅包含第一黏著劑層及第二黏著劑層作為黏著劑層時,構成光學積層體之全部黏著劑層的總厚度T1,為第一黏著劑層的厚度與第二黏著劑層的厚度之合計。 In the optical multilayer body of the present invention, when the total thickness of all the adhesive layers constituting the optical multilayer body is T1, and when the thickness of the polarizer is T2, T2 / T1 is 0.6 or less, preferably 0.55 or less, and particularly preferably It is 0.5 or less, and particularly preferably 0.45 or less. When the value of T2 / T1 exceeds 0.6, it is difficult to suppress yellowing when exposed to a high-temperature environment (especially at a temperature exceeding 95 ° C, such as a temperature of 105 ° C or higher). The lower limit value of T2 / T1 in the optical laminate of the present invention is not particularly limited, and is, for example, 0.001 or more, preferably 0.005 or more, particularly preferably 0.008 or more, and more preferably 0.01 or more. The so-called "total thickness T1 of all the adhesive layers constituting the optical laminate" refers to the thicknesses of the first adhesive layer and the second adhesive layer, and the sum of the thicknesses of other adhesive layers if present. The "other adhesive layer" refers to an adhesive layer other than the first adhesive layer and the second adhesive layer that may be included in the optical laminate, and examples thereof include bonding an optical film or an optical layer described later to polarized light. The adhesive layer of the board, and the adhesive layer that can be used to attach the polarizer and the protective film. When the optical laminated body does not contain other adhesive layers, and only includes the first adhesive layer and the second adhesive layer as the adhesive layer, the total thickness T1 of all the adhesive layers constituting the optical laminated body is the first adhesive. The sum of the thickness of the layer and the thickness of the second adhesive layer.
本發明中,將偏光片的厚度與黏著劑層的總厚度之比率控制在既定的範圍,對於得到黃變抑制效果乃為重要。亦即,例如,即使偏光片的厚度相同,在與黏著劑層的總厚度之關係上未滿足上述既定的比率時,亦難以得到充分的黃變抑制效果。同樣的,即使黏著劑層的總厚度相同,在與偏光片的厚度之關係上未滿足上述既定的比率時,當暴露在高溫環境下時,難以充分地抑制黃變。 In the present invention, it is important to control the ratio of the thickness of the polarizer to the total thickness of the adhesive layer within a predetermined range to obtain a yellowing suppression effect. That is, for example, even if the polarizers have the same thickness, it is difficult to obtain a sufficient yellowing suppression effect when the predetermined ratio is not satisfied in the relationship with the total thickness of the adhesive layer. Similarly, even if the total thickness of the adhesive layer is the same, when the relationship with the thickness of the polarizer does not satisfy the above-mentioned predetermined ratio, it is difficult to sufficiently suppress yellowing when exposed to a high-temperature environment.
本發明之光學積層體中,藉由將偏光片的厚度與黏著劑層的總厚度之比率控制在上述既定的範圍,可容易將高黃變抑制效果賦予至光學積層體。光學積層體的黃變,係起因於偏光片之聚乙烯醇的多烯化而產生,多烯化,在偏光板的水分量多時,有被促進之傾向。因此,例如雖可為了抑制多烯化而採用控制偏光板所含有之水分量之手法,但必須進行用以控制偏光板的水分量之乾燥步驟,當乾燥步驟於高溫及/或長時間的乾燥條件下進行時,偏光板的光學特性有時會降低。本發明中,由於可藉由將偏光片的厚度與黏著劑層的總厚度之比率控制在前述既定的範圍而抑制黃變,所以不需進行用以調整偏光板的水分量之乾燥步驟,不易產生偏光板之光學特性的降低。此外,不須進行乾燥步驟,可容易且有效率地生產等,亦可提升生產性。再者,由於可藉由控制偏光片的厚度及黏著劑層的總厚度來賦予黃變抑制效果,所以並不限定構成偏光板之偏光片或保護膜等的構成成分及/或組成等,可組合使用各種構成的偏光片或保護膜。因此可選擇容易取得的材料 或是便宜的材料,從降低生產成本等觀點來看亦為有利。 In the optical multilayer body of the present invention, by controlling the ratio of the thickness of the polarizer and the total thickness of the adhesive layer to the above-mentioned predetermined range, it is possible to easily impart a high yellowing suppression effect to the optical multilayer body. The yellowing of the optical laminate is caused by the polyenelation of the polyvinyl alcohol of the polarizer, and the polyenelation tends to be promoted when the water content of the polarizing plate is large. Therefore, for example, although the method of controlling the amount of water contained in the polarizing plate can be adopted in order to suppress polyenelation, a drying step for controlling the amount of water in the polarizing plate must be performed. When the drying step is performed at high temperature and / or for a long time, When performed under conditions, the optical characteristics of the polarizing plate may decrease. In the present invention, since the yellowing can be suppressed by controlling the ratio of the thickness of the polarizer to the total thickness of the adhesive layer in the aforementioned predetermined range, a drying step for adjusting the moisture content of the polarizing plate is not required, which is not easy. Degradation of the optical characteristics of the polarizing plate occurs. In addition, a drying step is not required, and production can be performed easily and efficiently, and productivity can be improved. In addition, since the yellowing suppression effect can be imparted by controlling the thickness of the polarizer and the total thickness of the adhesive layer, the constituent components and / or composition of the polarizer or the protective film constituting the polarizer are not limited. A combination of polarizers or protective films of various configurations is used. So you can choose easily available materials Or cheap materials are also advantageous from the viewpoint of reducing production costs.
本發明中,當偏光片與黏著劑層的厚度比率位於前述既定的範圍時,雖可得到抑制隨時間經過所形成之黃變之效果,但在偏光片的厚度(T2)為30μm以下時,更可得到特別優異的黃變抑制效果。構成本發明之光學積層體之偏光片的厚度,較佳為30μm以下,尤佳為28μm以下,更佳為25μm以下。偏光片的厚度之下限值並無特別限定,通常為3μm以上。當偏光片的厚度為30μm以下,且在與黏著劑層的總厚度之關係上,T2/T1為0.6以下的範圍時,本發明之光學積層體可得到特別優異的黃變抑制效果。此外,藉由使偏光片的厚度減少,所需之黏著劑層的厚度亦減少,因而從光學積層體的薄型化之觀點等亦為有利。 In the present invention, when the thickness ratio of the polarizer and the adhesive layer is in the aforementioned predetermined range, although the effect of suppressing yellowing formed over time can be obtained, when the thickness (T2) of the polarizer is 30 μm or less, Furthermore, a particularly excellent yellowing suppressing effect can be obtained. The thickness of the polarizing plate constituting the optical laminate of the present invention is preferably 30 μm or less, particularly preferably 28 μm or less, and more preferably 25 μm or less. The lower limit of the thickness of the polarizer is not particularly limited, but is usually 3 μm or more. When the thickness of the polarizer is 30 μm or less, and the relationship between the thickness of the polarizer and the total thickness of the adhesive layer is in a range of T2 / T1 of 0.6 or less, the optical laminate of the present invention can obtain particularly excellent yellowing suppression effects. In addition, since the thickness of the polarizer is reduced, the thickness of the required adhesive layer is also reduced, which is also advantageous from the viewpoint of reducing the thickness of the optical laminate.
[偏光板] [Polarizer]
構成本發明之光學積層體之偏光板,於偏光片之至少一方的面,經由活化能射線硬化型接著劑層而具有保護膜。 The polarizing plate constituting the optical laminate of the present invention has a protective film on at least one surface of the polarizer through an active energy ray-curable adhesive layer.
〈偏光片〉 <Polarizer>
偏光片係指具有從入射的自然光中擷取直線偏光之機能之膜,為含有雙色性色素之聚乙烯醇系樹脂膜。構成聚乙烯醇系樹脂膜之聚乙烯醇系樹脂,可使用聚乙酸乙烯酯系樹脂的皂化物。聚乙酸乙烯酯系樹脂,除了乙酸乙烯酯的均聚物之聚乙酸乙烯酯之外,可列舉出乙酸乙烯酯及可與乙酸乙烯酯共聚合之其他單體之共聚物(乙烯-乙酸乙烯酯共聚物等)。可與乙酸乙烯酯共聚合之其他單體,例如可 列舉出不飽和羧酸類、烯烴類、乙烯基醚類、不飽和磺酸類、以及具有銨基之丙烯醯胺類等。 A polarizer refers to a film having a function of extracting linearly polarized light from incident natural light, and is a polyvinyl alcohol-based resin film containing a dichroic pigment. As the polyvinyl alcohol-based resin constituting the polyvinyl alcohol-based resin film, a saponified product of a polyvinyl acetate-based resin can be used. Polyvinyl acetate resins, in addition to polyvinyl acetate, which is a homopolymer of vinyl acetate, include copolymers of vinyl acetate and other monomers copolymerizable with vinyl acetate (ethylene-vinyl acetate). Copolymers, etc.). Other monomers copolymerizable with vinyl acetate, such as Examples include unsaturated carboxylic acids, olefins, vinyl ethers, unsaturated sulfonic acids, and acrylamides having an ammonium group.
聚乙烯醇系樹脂的皂化度,通常為85至100莫耳%,較佳為98莫耳%以上。聚乙烯醇系樹脂可經改質,例如可使用經醛類所改質之聚乙烯甲醛、聚乙烯縮醛以及聚乙烯縮丁醛等。聚乙烯醇系樹脂的聚合度通常為1000至10000,較佳為1500至5000的範圍。 The saponification degree of the polyvinyl alcohol-based resin is usually 85 to 100 mol%, preferably 98 mol% or more. The polyvinyl alcohol-based resin can be modified. For example, polyvinyl formaldehyde, polyvinyl acetal, and polyvinyl butyral modified by aldehydes can be used. The degree of polymerization of the polyvinyl alcohol-based resin is generally in the range of 1,000 to 10,000, and preferably in the range of 1500 to 5,000.
將此聚乙烯醇系樹脂製膜而成者,可用作為偏光膜的胚材膜。將聚乙烯醇系樹脂製膜之方法並無特別限定,可藉由一般所知的方法來製膜。由聚乙烯醇系樹脂所構成之胚材膜的膜厚並無特別限定,慮及拉伸之容易度,例如為10至150μm,較佳為15至100μm,更佳為20至80μm。 A film made of this polyvinyl alcohol-based resin can be used as a green sheet for a polarizing film. The method for forming a polyvinyl alcohol-based resin into a film is not particularly limited, and a film can be formed by a generally known method. The thickness of the blank material film made of a polyvinyl alcohol-based resin is not particularly limited, and considering the ease of stretching, it is, for example, 10 to 150 μm, preferably 15 to 100 μm, and more preferably 20 to 80 μm.
偏光片之製造,通常是經由:對聚乙烯醇系樹脂膜進行單軸拉伸之步驟、藉由以雙色性色素將聚乙烯醇系樹脂膜染色而使雙色性色素吸附之步驟、藉由硼酸水溶液來處理吸附有雙色性色素之聚乙烯醇系樹脂膜之步驟、以及在以硼酸水溶液處理後進行水洗之步驟。藉由以雙色性色素將聚乙烯醇系樹脂膜染色,使雙色性色素含於聚乙烯醇系樹脂膜。藉由該製造方法來製造偏光片時,偏光片係成為含有雙色性色素之拉伸聚乙烯醇系樹脂膜。 The manufacture of polarizers is usually carried out by the steps of uniaxially stretching a polyvinyl alcohol resin film, by dyeing the polyvinyl alcohol resin film with a dichroic pigment, and adsorbing the dichroic pigment, and by using boric acid. A step of treating a polyvinyl alcohol-based resin film to which a dichroic pigment is adsorbed with an aqueous solution; and a step of washing with water after treating with a boric acid aqueous solution. By dyeing a polyvinyl alcohol-based resin film with a dichroic dye, the dichroic dye is contained in the polyvinyl alcohol-based resin film. When a polarizer is produced by this manufacturing method, the polarizer is a stretched polyvinyl alcohol-based resin film containing a dichroic dye.
聚乙烯醇系樹脂膜的單軸拉伸,可在雙色性色素的染色前進行,或是與染色同時進行,或是染色後進行。於染色後進行單軸拉伸時,該單軸拉伸可在硼酸處 理前或硼酸處理中進行。亦可在此等複數個階段中進行單軸拉伸。單軸拉伸時,可在周速不同之輥間來單軸地拉伸,或是使用熱輥來單軸地拉伸。此外,單軸拉伸可為在大氣中進行拉伸之乾式拉伸,或是使用溶劑,在使聚乙烯醇系樹脂膜膨潤之狀態下進行拉伸之濕式拉伸。拉伸倍率,從抑制偏光片的變形之觀點來看,較佳為8倍以下,尤佳為7.5倍以下,更佳為7倍以下。此外,拉伸倍率,從顯現作為偏光片的機能之觀點來看,通常為4.5倍以上。藉由將拉伸倍率設為前述範圍,可抑制偏光片隨時間經過的變形。 The uniaxial stretching of the polyvinyl alcohol-based resin film may be performed before the dyeing of the dichroic pigment, or simultaneously with the dyeing, or after the dyeing. When uniaxial stretching is performed after dyeing, the uniaxial stretching It is carried out before treatment or during boric acid treatment. Uniaxial stretching may also be performed in these plural stages. For uniaxial stretching, uniaxial stretching can be performed between rollers with different peripheral speeds, or hot rollers can be used for uniaxial stretching. In addition, uniaxial stretching may be dry stretching in the air, or wet stretching using a solvent in a state where the polyvinyl alcohol-based resin film is swollen. The stretching ratio is preferably 8 times or less, more preferably 7.5 times or less, and even more preferably 7 times or less from the viewpoint of suppressing the distortion of the polarizer. In addition, the stretching ratio is generally 4.5 times or more from the viewpoint of showing the function as a polarizer. By setting the draw ratio to the aforementioned range, it is possible to suppress deformation of the polarizer over time.
以雙色性色素將聚乙烯醇系樹脂膜染色之方法,例如可列舉出將聚乙烯醇系樹脂膜浸漬在含有雙色性色素之水溶液中之方法。雙色性色素,例如,可採用碘或雙色性染料。雙色性染料,例如包含由C.I.DIRECT RED 39等之二偶氮化合物所構成之雙色性直接染料,以及由三偶氮、四偶氮等之化合物所構成之雙色性直接染料等。聚乙烯醇系樹脂膜,於染色處理前,較佳係預先施以在水中浸漬之處理。 A method of dyeing a polyvinyl alcohol-based resin film with a dichroic dye includes, for example, a method of immersing a polyvinyl alcohol-based resin film in an aqueous solution containing a dichroic dye. As the dichroic pigment, for example, iodine or a dichroic dye can be used. The dichroic dye includes, for example, a dichroic direct dye composed of a diazo compound such as C.I. DIRECT RED 39, and a dichroic direct dye composed of a compound such as trisazo or tetrasazo. Prior to the dyeing treatment, the polyvinyl alcohol-based resin film is preferably subjected to a treatment of immersion in water.
當使用碘作為雙色性色素時,通常採用將聚乙烯醇系樹脂膜浸漬在含有碘及碘化鉀之水溶液以進行染色之方法。該水溶液中之碘的含量,通常是每100質量份的水約為0.01至1質量份,碘化鉀的含量,通常是每100質量份的水約為0.5至20質量份。當使用碘作為雙色性色素時,染色所使用之水溶液的溫度,通常為20至40℃,此外,於水溶液中的浸漬時間(染色時間),通常為20至1800 秒。 When iodine is used as a dichroic dye, a method of dyeing a polyvinyl alcohol-based resin film in an aqueous solution containing iodine and potassium iodide is generally used. The content of iodine in the aqueous solution is usually about 0.01 to 1 part by mass per 100 parts by mass of water, and the content of potassium iodide is usually about 0.5 to 20 parts by mass per 100 parts by mass of water. When using iodine as a dichroic pigment, the temperature of the aqueous solution used for dyeing is usually 20 to 40 ° C. In addition, the immersion time (dyeing time) in the aqueous solution is usually 20 to 1800. second.
在將聚乙烯醇系樹脂膜浸漬在含有碘及碘化鉀之水溶液前,為了進行膨潤使容易染色,亦可將該膜浸漬在水中。該浸漬處理的溫度,通常為20至80℃,較佳為30至60℃,浸漬時間(染色時間),通常為20至1800秒。 Before immersing the polyvinyl alcohol-based resin film in an aqueous solution containing iodine and potassium iodide, the film may be immersed in water for swelling and easy dyeing. The temperature of the immersion treatment is usually 20 to 80 ° C, preferably 30 to 60 ° C, and the immersion time (dyeing time) is usually 20 to 1800 seconds.
當使用雙色性染料作為雙色性色素時,通常採用將聚乙烯醇系樹脂膜浸漬在含有水溶性雙色性染料之水溶液以進行染色之方法。該水溶液中之雙色性染料的含量,通常是每100質量份的水約為1×10-4至10質量份,較佳約為1×10-3至1質量份,尤佳約為1×10-3至1×10-2質量份。該水溶液亦可含有硫酸鈉等之無機鹽作為染色輔助劑。當使用雙色性染料作為雙色性色素時,染色所使用之染料水溶液的溫度,通常為20至80℃,此外,於水溶液中的浸漬時間(染色時間),通常為10至1800秒。 When a dichroic dye is used as the dichroic dye, a method of immersing a polyvinyl alcohol-based resin film in an aqueous solution containing a water-soluble dichroic dye for dyeing is generally adopted. The content of the dichroic dye in the aqueous solution is usually about 1 × 10 -4 to 10 parts by mass, preferably about 1 × 10 -3 to 1 part by mass, and particularly preferably about 1 × per 100 parts by mass of water. 10 -3 to 1 × 10 -2 parts by mass. This aqueous solution may contain an inorganic salt such as sodium sulfate as a dyeing aid. When a dichroic dye is used as the dichroic dye, the temperature of the aqueous dye solution used for dyeing is usually 20 to 80 ° C, and the immersion time (dyeing time) in the aqueous solution is usually 10 to 1800 seconds.
於雙色性色素染色後之硼酸處理,通常可藉由將染色後之聚乙烯醇系樹脂膜浸漬在硼酸水溶液之方法來進行。此硼酸水溶液中之硼酸的量,通常是每100質量份的水約為2至15質量份,較佳約為5至12質量份。當使用碘作為雙色性色素時,該硼酸水溶液較佳係含有碘化鉀。硼酸水溶液中之碘化鉀的量,通常是每100質量份的水約為0.1至15質量份,較佳約為5至12質量份。於硼酸水溶液中的浸漬時間,通常為60至1200秒,較佳為150至600秒,尤佳為200至400秒。硼酸水溶液的溫度,通常為50℃以上,較佳為50至85℃,尤佳為60至80℃。 The boric acid treatment after the dichroic dye is dyed is usually performed by immersing the dyed polyvinyl alcohol-based resin film in a boric acid aqueous solution. The amount of boric acid in this boric acid aqueous solution is usually about 2 to 15 parts by mass, preferably about 5 to 12 parts by mass, per 100 parts by mass of water. When using iodine as a dichroic dye, the boric acid aqueous solution preferably contains potassium iodide. The amount of potassium iodide in the boric acid aqueous solution is usually about 0.1 to 15 parts by mass, preferably about 5 to 12 parts by mass, per 100 parts by mass of water. The immersion time in the boric acid aqueous solution is usually 60 to 1200 seconds, preferably 150 to 600 seconds, and particularly preferably 200 to 400 seconds. The temperature of the boric acid aqueous solution is usually 50 ° C or higher, preferably 50 to 85 ° C, and particularly preferably 60 to 80 ° C.
硼酸處理後之聚乙烯醇系樹脂膜,通常會進行水洗處理。水洗處理,例如可藉由將硼酸處理後之聚乙烯醇系樹脂膜浸漬在水中來進行。水洗處理中之水的溫度,通常為5至40℃,浸漬時間通常為1至120秒。水洗後施以乾燥處理,可得到偏光片。乾燥處理,例如可使用熱風乾燥機或遠紅外線加熱器來進行。乾燥處理的溫度通常為30至100℃,較佳為40至95℃,尤佳為50至90℃。乾燥處理的時間通常為40至600秒,較佳為50至600秒,尤佳為60至600秒。 After the boric acid treatment, the polyvinyl alcohol resin film is usually washed with water. The water washing treatment can be performed, for example, by immersing the polyvinyl alcohol-based resin film treated with boric acid in water. The temperature of the water in the water washing treatment is usually 5 to 40 ° C, and the immersion time is usually 1 to 120 seconds. After washing with water and applying a drying treatment, a polarizer can be obtained. The drying process can be performed using, for example, a hot-air dryer or a far-infrared heater. The temperature of the drying treatment is usually 30 to 100 ° C, preferably 40 to 95 ° C, and particularly preferably 50 to 90 ° C. The drying time is usually 40 to 600 seconds, preferably 50 to 600 seconds, and particularly preferably 60 to 600 seconds.
如此,藉由對聚乙烯醇系樹脂膜進行單軸拉伸、雙色性色素的染色、以及硼酸處理,即可得到偏光片。 In this way, a polarizer can be obtained by uniaxially stretching a polyvinyl alcohol-based resin film, dyeing a dichroic dye, and performing a boric acid treatment.
如此得到之偏光片於波長700nm的吸光度A700,較佳為5.5以下,尤佳為5.0以下,更佳為4.5以下,特佳為4.2以下。吸光度A700係與偏光片中之I5錯合物的含量有關,I5錯合物過多時,於耐久試驗中會從I5錯合物生成I3 -或I-的碘化物離子,有時會促進多烯化的反應。此外,吸光度A700可為3.0以上,較佳為3.5以上,更佳為3.7以上。吸光度A700過低時,於耐久試驗中I5錯合物損耗而使相對量減少,因此於波長700nm附近的吸收不足,偏光片有時會產生紅變。偏光片的吸光度A700,例如可於製造偏光片時,藉由調整水洗處理中之水的溫度來控制。 The absorbance A 700 of the polarizer thus obtained at a wavelength of 700 nm is preferably 5.5 or less, particularly preferably 5.0 or less, more preferably 4.5 or less, and particularly preferably 4.2 or less. The absorbance A 700 is related to the content of the I 5 complex in the polarizer. When the I 5 complex is too much, I 3 - or I - iodide ions are generated from the I 5 complex in the endurance test. Will promote the polyenelation reaction. The absorbance A 700 may be 3.0 or more, preferably 3.5 or more, and more preferably 3.7 or more. When the absorbance A 700 is too low, the relative amount is reduced by the loss of the I 5 complex in the endurance test. Therefore, the absorption near the wavelength of 700 nm is insufficient, and the polarizer may be reddened. The absorbance A 700 of the polarizer can be controlled, for example, by adjusting the temperature of water in the water washing process when manufacturing the polarizer.
偏光板的吸光度A700,可使用紫外線可見光分光光度儀等之吸光光度儀來測定,並從下述式來算出。 The absorbance A 700 of the polarizing plate can be measured using an absorbance meter such as an ultraviolet-visible spectrophotometer, and calculated from the following formula.
A700=-log[{於波長700nm的TD穿透率(%)}/100]使用與偏光片的吸收軸方向平行之偏光作為入射光來測定。此式中,所謂「TD穿透率」,係指使從格蘭-湯姆遜(Glan-Thompson)稜鏡所射出之偏光的方向與偏光片的穿透軸正交時之穿透率。例如可使用日本分光股份有限公司製的附積分球分光光度儀V7100來測定。 A 700 = -log [{TD transmittance at a wavelength of 700nm (%)} / 100] using the absorption axis direction of the polarizer is parallel to the incident light polarization was measured as. In this formula, the "TD transmittance" refers to the transmittance when the direction of polarized light emitted from Glan-Thompsonson is orthogonal to the transmission axis of the polarizer. For example, the measurement can be performed using an integrating sphere spectrophotometer V7100 manufactured by Japan Spectroscopy Corporation.
〈保護膜〉 <Protective film>
構成本發明之光學積層體之偏光板,具有:於偏光片之至少一方的面積層有保護膜(尤其是透明保護膜)之構成。保護膜,由於有益於防止偏光片的收縮及膨脹,以及防止因溫度、濕度、紫外線等所導致之偏光片的劣化,所以於本發明之光學積層體中,較佳係於偏光片的雙面積層有保護膜。 The polarizing plate constituting the optical multilayer body of the present invention has a structure in which a protective film (particularly, a transparent protective film) is provided on at least one area of the polarizer. The protective film is beneficial to prevent the shrinkage and expansion of the polarizer, and to prevent the deterioration of the polarizer due to temperature, humidity, ultraviolet rays, etc. Therefore, in the optical laminated body of the present invention, it is preferably on both sides of the polarizer The laminate has a protective film.
構成保護膜之材料,較佳為透明性、機械強度、熱穩定性、等向性等優異者。例如可列舉出聚對苯二甲酸乙二酯或聚萘二甲酸乙二酯等之聚酯系聚合物、二乙酸纖維素或三乙酸纖維素等之纖維素系聚合物、聚甲基丙烯酸甲酯等之丙烯酸系聚合物、聚苯乙烯或丙烯腈-苯乙烯共聚物(AS樹脂)等之苯乙烯系聚合物、聚碳酸酯系聚合物。此外,聚乙烯、聚丙烯、及乙烯-丙烯共聚物等之聚烯烴系聚合物、環系或具有降莰烯結構之環狀烯烴系聚合物、氯乙烯系聚合物、尼龍或芳香族聚醯胺等之醯胺系聚合物、醯亞胺系聚合物、碸系聚合物、聚醚碸系聚合物、聚醚醚酮系聚合物、聚苯硫醚系聚合物、乙烯醇系聚合物、 偏二氯乙烯系聚合物、乙烯縮丁醛系聚合物、芳酯系聚合物、聚甲醛系聚合物、環氧系聚合物、或是前述聚合物的摻合物等,亦可列舉作為構成保護膜之聚合物的例子。保護膜,亦可作為由丙烯酸系、胺甲酸乙酯系、丙烯酸胺甲酸乙酯系、環氧系、聚矽氧系等之熱硬化型或紫外線硬化型的樹脂所構成之硬化層而形成。當中,較佳係具備與異氰酸酯系交聯劑具有反應性之羥基者,特佳為纖維素系聚合物。 The material constituting the protective film is preferably one having excellent transparency, mechanical strength, thermal stability, isotropy, and the like. Examples include polyester polymers such as polyethylene terephthalate and polyethylene naphthalate, cellulose polymers such as cellulose diacetate and cellulose triacetate, and polymethyl methacrylate. Acrylic polymers such as esters, styrene polymers such as polystyrene or acrylonitrile-styrene copolymer (AS resin), and polycarbonate polymers. In addition, polyolefin-based polymers such as polyethylene, polypropylene, and ethylene-propylene copolymers, ring-based or cyclic olefin-based polymers having a norbornene structure, vinyl chloride-based polymers, nylon, or aromatic polyfluorene Amine-based polymers, amine-based polymers, fluorene-based polymers, polyether fluorene-based polymers, polyetheretherketone-based polymers, polyphenylene sulfide-based polymers, vinyl alcohol-based polymers, The vinylidene chloride-based polymer, ethylene butyral-based polymer, aryl ester-based polymer, polyoxymethylene-based polymer, epoxy-based polymer, or a blend of the aforementioned polymers can also be cited as the constitution. Examples of polymers for protective films. The protective film can also be formed as a hardened layer made of a thermosetting or ultraviolet curing resin such as acrylic, urethane, urethane, epoxy, or silicone. Among them, those having a hydroxyl group reactive with an isocyanate-based crosslinking agent are preferred, and cellulose polymers are particularly preferred.
保護膜的厚度並無特別限定,一般為500μm以下,較佳為1至300μm,尤佳為5至200μm,更佳為10至100μm。此外,保護膜亦可附加有光學補償機能。 The thickness of the protective film is not particularly limited, but is generally 500 μm or less, preferably 1 to 300 μm, particularly preferably 5 to 200 μm, and more preferably 10 to 100 μm. In addition, the protective film may be added with an optical compensation function.
未鄰接於偏光片之保護膜的面,可具有表面處理層,例如硬塗層或抗反射層、防堆疊層、或是防眩光層或擴散層等之光學層。此等光學層,可經由後述由黏著劑所構成之黏著劑層而貼合於保護膜。 The surface of the protective film that is not adjacent to the polarizer may have a surface treatment layer, such as an optical layer such as a hard coat layer or an anti-reflection layer, an anti-stacking layer, or an anti-glare layer or a diffusion layer. These optical layers can be bonded to a protective film via an adhesive layer composed of an adhesive described later.
硬塗層,係以防止偏光板表面的損傷等為目的,例如可將由丙烯酸系、聚矽氧系等之紫外線硬化型樹脂所形成之硬度或平滑特性等優異的硬化皮膜,附加於保護膜的表面之方式等而形成。抗反射層,係以防止偏光板表面之外部光線的反射者為目的,可藉由以往所依循之抗反射膜等的形成來達成。此外,防堆疊層,係以防止與鄰接層的密著為目的。 The hard coating layer is used for the purpose of preventing damage to the surface of the polarizing plate. For example, a hardened film having excellent hardness or smoothness properties, such as acrylic-based, polysilicone-based UV-curable resin, etc. Surface mode and so on. The anti-reflection layer is for the purpose of preventing reflection of external light on the surface of the polarizing plate, and can be achieved by forming an anti-reflection film or the like that has been followed in the past. In addition, the anti-stacking layer is for the purpose of preventing adhesion to adjacent layers.
此外,防眩光層,係以防止外部光線於偏光板的表面產生反射而阻礙偏光板穿透光的觀看等為目 的,例如可藉由依據噴砂方式或壓印加工方式之粗面化方式、或是透明微粒的調配方式等方式,於保護膜的表面賦予細微凹凸構造而形成。用以形成前述表面細微凹凸構造而含有之微粒,例如可列舉出由平均粒徑0.5至50μm之二氧化矽、氧化鋁、氧化鈦、氧化鋯、氧化錫、氧化銦、氧化鎘、氧化銻等所構成之可具有導電性之無機系微粒;由交聯或未交聯的聚合物等所構成之有機系微粒等的透明微粒。形成表面細微凹凸構造時,微粒的含量,相對於形成表面細微凹凸構造之透明樹脂100質量份,通常為2至50質量份,較佳為5至25質量份。防眩光層,亦可兼作為用以使偏光板穿透光擴散以擴大視角等之擴散層(視角擴大機能等)。 In addition, the anti-glare layer is designed to prevent external light from reflecting on the surface of the polarizing plate and prevent the polarizing plate from seeing through the light. For example, it can be formed by providing a fine uneven structure on the surface of the protective film by a roughening method according to a sandblasting method or an imprint processing method, or a method of blending transparent particles. The fine particles contained to form the fine uneven structure on the surface include, for example, silicon dioxide, aluminum oxide, titanium oxide, zirconia, tin oxide, indium oxide, cadmium oxide, antimony oxide, and the like having an average particle diameter of 0.5 to 50 μm. The inorganic fine particles that can be made of conductive materials, and the organic fine particles that are made of crosslinked or uncrosslinked polymers and the like are transparent fine particles. When the surface fine uneven structure is formed, the content of fine particles is usually 2 to 50 parts by mass, preferably 5 to 25 parts by mass, relative to 100 parts by mass of the transparent resin forming the surface fine uneven structure. The anti-glare layer can also serve as a diffusion layer (perspective enlargement function, etc.) for diffusing the polarizing plate through light and expanding the viewing angle.
前述抗反射層、防堆疊層、擴散層或防眩光層等,除了可設置在保護膜並一體化之外,亦可與保護膜分開設置作為另外的光學層。此等光學層,可經由後述由黏著劑所構成之黏著劑層而貼合於保護膜。 The anti-reflection layer, the anti-stacking layer, the diffusion layer, or the anti-glare layer, etc. may be provided on the protective film and integrated, or may be separately provided from the protective film as another optical layer. These optical layers can be bonded to a protective film via an adhesive layer composed of an adhesive described later.
本發明中,積層於偏光片之至少一方的保護膜,較佳係具有200g/m2‧24小時以上,尤佳具有400g/m2‧24小時以上,更佳具有600g/m2‧24小時以上的透濕度。當透濕度位於上述下限值以上的保護膜存在於偏光片之至少一方的側面時,可更有效的抑制本發明之光學積層體之隨時間經過所形成之黃變,以偏光片的雙面存在具有上述下限值以上的透濕度之保護膜更佳。保護膜的透濕度,通常為2000g/m2‧24小時以下。本發明中,透濕度 意指依據JIS Z0208:1976,在溫度40℃、相對濕度90%所測得之值。 In the present invention, the protective film laminated on at least one of the polarizers preferably has 200 g / m 2 for more than 24 hours, more preferably 400 g / m 2 for more than 24 hours, and more preferably 600 g / m 2 for 24 hours. Above the moisture permeability. When a protective film having a moisture permeability above the lower limit value is present on at least one side of the polarizer, the yellowing of the optical laminate of the present invention over time can be more effectively suppressed, and both sides of the polarizer can be effectively suppressed. It is more preferable to have a protective film having a moisture permeability of the above lower limit value. Moisture permeability of the protective film is usually 2000g / m 2 ‧24 hours or less. In the present invention, the moisture permeability means a value measured at a temperature of 40 ° C and a relative humidity of 90% in accordance with JIS Z0208: 1976.
〈接著劑層〉 <Adhesive layer>
本發明之光學積層體中,偏光片與保護膜係經由活化能射線硬化型接著劑層而貼著。當於偏光片的雙面積層保護膜時,較佳係任一保護膜皆經由活化能射線硬化型接著劑層而貼合。在此,本發明中,所謂「活化能射線硬化型接著劑層」,意指由活化能射線硬化型接著劑的硬化物所構成之層,所謂「活化能射線硬化型接著劑」,意指藉由照射活化能射線而硬化之接著劑。本發明中,當偏光板係於偏光片的雙面具有保護膜時,塗佈於偏光片之一方的面之接著劑與塗佈於偏光片之另一方的面之接著劑,可為相同或相異。 In the optical multilayer body of the present invention, the polarizer and the protective film are attached via an active energy ray-curable adhesive layer. In the case of a dual-area layer protective film for a polarizer, it is preferable that any one of the protective films is bonded via an active energy ray-curable adhesive layer. Herein, in the present invention, the "active energy ray-curable adhesive layer" means a layer composed of a cured product of the active energy ray-curable adhesive layer, and the so-called "active energy ray-curable adhesive layer" means Adhesive hardened by irradiation with active energy rays. In the present invention, when the polarizing plate is provided with a protective film on both sides of the polarizer, the adhesive applied to one surface of the polarizer and the adhesive applied to the other surface of the polarizer may be the same or Different.
以往,於多數的光學積層體中,用以接著偏光片與保護膜之接著劑,係使用含有聚乙烯醇系樹脂或胺甲酸乙酯樹脂等作為主成分之水系接著劑。本發明之光學積層體,藉由使用活化能射線硬化型接著劑作為用以接著偏光片與保護膜之接著劑,可有效地抑制光學積層體的黃變。例如,藉由使用活化能射線硬化型接著劑來接著偏光片與保護膜,即使在黃變容易產生顯著差距之例如超過95℃之高溫下(例如105℃等),亦可維持高黃變抑制效果。此外,例如在包含偏光片的厚度相同之偏光板之光學積層體中,與使用水系接著劑來接著保護膜之情形相比,使用活化能射線硬化型接著劑來接著保護膜時,為了得到相同 程度的黃變抑制效果所需之黏著劑層的厚度較小。亦即,藉由使用活化能射線硬化型接著劑,於偏光板積層之黏著劑層的厚度可以更小,因而就光學積層體之薄層化之觀點而言甚有利。此外,藉由使用活化能射線硬化型接著劑,可形成實質上無溶劑之接著劑,所以不須進行使接著劑層乾燥之步驟,可提升生產性。 Conventionally, in most optical laminates, a water-based adhesive containing a polyvinyl alcohol-based resin or a urethane resin as a main component is used as an adhesive for bonding a polarizer and a protective film. The optical laminate of the present invention can effectively suppress yellowing of the optical laminate by using an active energy ray-curable adhesive as an adhesive for adhering a polarizer and a protective film. For example, by using an active energy ray-curable adhesive to bond the polarizer and the protective film, high yellowing suppression can be maintained even at a high temperature (for example, 105 ° C or higher) where a significant difference in yellowing is likely to occur, for example, higher than 95 ° C. effect. In addition, for example, in an optical laminated body including polarizing plates having the same thickness as that of a polarizer, compared with a case where a water-based adhesive is used to adhere to a protective film, when an active energy ray-curable adhesive is used to adhere to a protective film, The thickness of the adhesive layer required for the degree of yellowing suppression effect is small. That is, by using an active energy ray-curable adhesive, the thickness of the adhesive layer laminated on the polarizing plate can be made smaller, which is advantageous from the viewpoint of thinning the optical laminated body. In addition, by using an active energy ray-curable adhesive, a substantially solvent-free adhesive can be formed, so that the step of drying the adhesive layer is not required, and productivity can be improved.
活化能射線硬化型接著劑,以其硬化樣式來分類時,可列舉出包含陽離子聚合性化合物作為硬化性化合物之陽離子聚合型接著劑、包含自由基聚合性化合物作為硬化性化合物之自由基聚合型接著劑、以及包含陽離子聚合性化合物及自由基聚合性化合物兩者之混合型硬化性接著劑等。陽離子聚合性化合物的具體例,可列舉出於分子內具有1個以上的環氧基之環氧化合物、於分子內具有1個以上的氧呾(oxetane)環之氧呾化合物、乙烯化合物等。此外,自由基聚合性化合物的具體例,可列舉出於分子內具有1個以上的(甲基)丙烯醯基之(甲基)丙烯酸系化合物、乙烯化合物等。活化能射線硬化型接著劑,可含有1種或2種以上的陽離子聚合性化合物,及/或1種或2種以上的自由基聚合性化合物。 When the active energy ray-curable adhesive is classified by its hardening pattern, a cationic polymerizable adhesive containing a cationic polymerizable compound as a hardenable compound, and a radical polymerizable polymer containing a radical polymerizable compound as a hardenable compound can be cited. Adhesive, and a mixed type curable adhesive containing both a cationically polymerizable compound and a radically polymerizable compound. Specific examples of the cationically polymerizable compound include epoxy compounds having one or more epoxy groups in the molecule, oxo compounds having one or more oxetane rings in the molecule, and ethylene compounds. Specific examples of the radical polymerizable compound include a (meth) acrylic compound and an ethylene compound having one or more (meth) acrylfluorenyl groups in the molecule. The active energy ray-curable adhesive may contain one or more cationically polymerizable compounds and / or one or two or more radically polymerizable compounds.
陽離子聚合型接著劑 Cationic polymerization adhesive
陽離子聚合型接著劑的主成分之陽離子聚合性化合物,意指藉由紫外線、可見光、電子束、X射線等之活化能射線的照射或是加熱,使陽離子聚合反應進行而硬化之化合物或低聚物,可例示環氧化合物、氧呾化合物、乙烯 化合物等。當中,較佳的陽離子聚合性化合物為環氧化合物。 The cationically polymerizable compound whose main component is a cationically polymerizable adhesive means a compound or oligomer that hardens by the irradiation or heating of active energy rays such as ultraviolet rays, visible light, electron beams, and X-rays to cause the cation polymerization reaction to proceed Examples of the substance include epoxy compounds, oxygen compounds, and ethylene Compounds etc. Among these, a preferable cationically polymerizable compound is an epoxy compound.
環氧化合物,為分子中具有1個以上,較佳為2個以上的環氧基之化合物。環氧化合物,可僅單獨使用1種亦可併用2種以上。環氧化合物,可列舉出脂環式環氧化合物、芳香族環氧化合物、氫化環氧化合物、脂肪族環氧化合物等。當中,從耐候性、硬化速度及接著性之觀點來看,環氧化合物較佳係含有脂環式環氧化合物或脂肪族環氧化合物,尤佳含有脂環式環氧化合物。 The epoxy compound is a compound having one or more epoxy groups, preferably two or more epoxy groups in the molecule. The epoxy compound may be used alone or in combination of two or more. Examples of the epoxy compound include an alicyclic epoxy compound, an aromatic epoxy compound, a hydrogenated epoxy compound, and an aliphatic epoxy compound. Among these, from the viewpoints of weather resistance, hardening speed, and adhesiveness, the epoxy compound preferably contains an alicyclic epoxy compound or an aliphatic epoxy compound, and particularly preferably contains an alicyclic epoxy compound.
脂環式環氧化合物,為分子內具有1個以上之鍵結於脂環式環的環氧基之化合物。所謂「鍵結於脂環式環的環氧基」,意指下列式(I)所示之結構中橋聯的氧原子-O-。下列式(I)中,m為2至5的整數。 An alicyclic epoxy compound is a compound having one or more epoxy groups bonded to an alicyclic ring in the molecule. The "epoxy group bonded to an alicyclic ring" means an oxygen atom -O- bridged in the structure represented by the following formula (I). In the following formula (I), m is an integer of 2 to 5.
上述式(I)的(CH2)m中,去除1個或複數個氫原子形式之基與其他化學結構鍵結之化合物,可為脂環式環氧化合物。(CH2)m中之1個或複數個氫原子,可適當地以甲基或乙基等之直鏈狀烷基取代。 In (CH 2 ) m of the above formula (I), a compound in which one or more hydrogen atoms are bonded to other chemical structures may be alicyclic epoxy compounds. One or more hydrogen atoms in (CH 2 ) m may be appropriately substituted with a linear alkyl group such as a methyl group or an ethyl group.
當中,具有環氧環戊烷[上述式(I)中m=3者]或環氧環己烷[上述式(I)中m=4者]之脂環式環氧化合物,係有利於提高接著劑層的存儲彈性模數,並且在偏光片與保護膜之間的接著性之方面來看亦有利。以下係揭示脂環 式環氧化合物的具體例。在此首先列舉出化合物名稱,然後顯示所分別對應之化學式,對於化合物名稱與所分別對應之化學式,附加相同符號。 Among them, an alicyclic epoxy compound having epoxycyclopentane [one of m = 3 in the above formula (I)] or epoxycyclohexane [one of m = 4 in the above formula (I)] is advantageous for improving The storage elastic modulus of the adhesive layer is also advantageous in terms of adhesion between the polarizer and the protective film. The following series reveal alicyclics Specific examples of formula epoxy compounds. Here, the names of the compounds are listed first, and then the corresponding chemical formulas are displayed. For the compound names and the corresponding chemical formulas, the same symbols are added.
A:3,4-環氧環己烷羧酸3,4-環氧環己基甲基酯,B:3,4-環氧基-6-甲基環己烷羧酸3,4-環氧基-6-甲基環己基甲基酯,C:雙(3,4-環氧環己烷羧酸酯)伸乙酯,D:己二酸雙(3,4-環氧環己基甲基)酯,E:己二酸雙(3,4-環氧基-6-甲基環己基甲基)酯,F:二乙二醇雙(3,4-環氧基環己基甲基醚),G:乙二醇雙(3,4-環氧基環己基甲基醚),H:2,3,14,15-二環氧基-7,11,18,21-四氧雜三螺[5.2.2.5.2.2]二十一烷,I:3-(3,4-環氧基環己基)-8,9-環氧基-1,5-二氧雜螺[5.5]十一烷,J:二氧化4-乙烯基環己烯,K:二氧化檸檬烯,L:雙(2,3-環氧基環戊基)醚,M:二氧化二環戊二烯。 A: 3,4-epoxycyclohexanecarboxylic acid 3,4-epoxycyclohexylmethyl ester, B: 3,4-epoxy-6-methylcyclohexanecarboxylic acid 3,4-epoxy -6-methylcyclohexylmethyl ester, C: bis (3,4-epoxycyclohexanecarboxylic acid ester) ethyl acetate, D: adipate bis (3,4-epoxycyclohexylmethyl) ) Ester, E: bis (3,4-epoxy-6-methylcyclohexylmethyl) adipate, F: diethylene glycol bis (3,4-epoxycyclohexylmethyl ether) , G: ethylene glycol bis (3,4-epoxycyclohexylmethyl ether), H: 2,3,14,15-diepoxy-7,11,18,21-tetraoxatrispiro [5.2.2.5.2.2] Icosane, I: 3- (3,4-epoxycyclohexyl) -8,9-epoxy-1,5-dioxaspiro [5.5] undecane , J: 4-vinylcyclohexene dioxide, K: limonene dioxide, L: bis (2,3-epoxycyclopentyl) ether, M: dicyclopentadiene dioxide.
芳香族環氧化合物,為分子內具有芳香環與環氧基之化合物。其具體例可列舉出雙酚A的二縮水甘油醚、雙酚F的二縮水甘油醚、及雙酚S的二縮水甘油醚等之雙酚型環氧化合物或其低聚物;酚類酚醛環氧樹脂、甲酚酚醛環氧樹脂、及羥基苯甲醛酚類酚醛環氧樹脂等之酚醛型環氧樹脂;2,2’,4,4’-四羥基二苯基甲烷的縮水甘油醚、2,2’,4,4’-四羥基二苯基酮的縮水甘油醚等之多官能型的環氧化合物;環氧化聚乙烯基酚等之多官能型的環氧樹脂。 Aromatic epoxy compounds are compounds having an aromatic ring and an epoxy group in the molecule. Specific examples thereof include bisphenol-type epoxy compounds such as diglycidyl ether of bisphenol A, diglycidyl ether of bisphenol F, and diglycidyl ether of bisphenol S or their oligomers; phenolic phenols Phenolic epoxy resins such as epoxy resin, cresol novolac epoxy resin, and hydroxybenzaldehyde phenolic novolac epoxy resin; glycidyl ether of 2,2 ', 4,4'-tetrahydroxydiphenylmethane, Polyfunctional epoxy compounds such as glycidyl ethers of 2,2 ', 4,4'-tetrahydroxydiphenyl ketone; polyfunctional epoxy resins such as epoxidized polyvinyl phenol.
氫化環氧化合物,為具有脂環式環之多元醇的縮水甘油醚,可使芳香族多元醇在觸媒的存在下及加壓下,選擇性地對芳香環進行氫化反應而得到核氫化多羥基化合物,然後使此核氫化多羥基化合物進行縮水甘油醚化而製得。芳香族多元醇的具體例,例如包含:雙酚A、 雙酚F、及雙酚S等之雙酚型化合物;酚類酚醛樹脂、甲酚酚醛樹脂、及羥基苯甲醛酚類酚醛樹脂等之酚醛型樹脂;四羥基二苯基甲烷、四羥基二苯基酮、及聚乙烯酚等之多官能型的化合物。藉由使對芳香族多元醇的芳香環進行氫化反應而得到之脂環式多元醇,與表氯醇反應,可形成縮水甘油醚。氫化環氧化合物中,較佳者可列舉出經氫化之雙酚A的縮水甘油醚。 The hydrogenated epoxy compound is a glycidyl ether of a polyhydric alcohol having an alicyclic ring. The aromatic polyhydric alcohol can be subjected to a selective hydrogenation reaction of the aromatic ring in the presence of a catalyst and under pressure to obtain a nuclear hydrogenated polyhydric alcohol. A hydroxy compound, and then the hydrogenated polyhydric hydroxyl compound is glycidyl etherified. Specific examples of the aromatic polyol include, for example, bisphenol A, Bisphenol compounds such as bisphenol F and bisphenol S; phenolic resins such as phenolic phenolic resins, cresol novolac resins and hydroxybenzaldehyde phenolic phenolic resins; tetrahydroxydiphenylmethane, tetrahydroxydibenzene Multifunctional compounds such as ketones and polyvinylphenol. An alicyclic polyol obtained by hydrogenating an aromatic ring of an aromatic polyol and reacting with epichlorohydrin can form a glycidyl ether. Among the hydrogenated epoxy compounds, preferred is a glycidyl ether of hydrogenated bisphenol A.
脂肪族環氧化合物,為分子內具有至少1個鍵結於脂肪族碳原子之環氧乙烷環(3員的環狀醚)之化合物。例如丁基縮水甘油醚、2-乙基己基縮水甘油醚等之單官能的環氧化合物;1,4-丁二醇二縮水甘油醚、1,6-己二醇二縮水甘油醚、新戊二醇二縮水甘油醚等之2官能的環氧化合物;三羥甲基丙烷三縮水甘油醚、新戊四醇四縮水甘油醚等之3官能以上的環氧化合物;二氧化4-乙烯基環己烯、二氧化檸檬烯等之具有直接鍵結於脂環式環之1個環氧基與鍵結於脂肪族碳原子之環氧乙烷環之環氧化合物等。當中,從偏光片與保護膜之間的接著性之觀點來看,較佳為於分子內具有2個鍵結於脂肪族碳原子之環氧乙烷環之2官能的環氧化合物(亦稱為脂肪族二環氧化合物)。該較佳的脂肪族二環氧化合物,例如可以下述式(II)表示。 The aliphatic epoxy compound is a compound having at least one ethylene oxide ring (a three-membered cyclic ether) bonded to an aliphatic carbon atom in the molecule. Monofunctional epoxy compounds such as butyl glycidyl ether, 2-ethylhexyl glycidyl ether, etc .; 1,4-butanediol diglycidyl ether, 1,6-hexanediol diglycidyl ether, neopentyl Difunctional epoxy compounds such as glycol diglycidyl ether; trifunctional or higher functional epoxy compounds such as trimethylolpropane triglycidyl ether, neopentyl tetraol tetraglycidyl ether; 4-vinyl ring dioxide Hexene, limonene dioxide and the like are epoxy compounds having one epoxy group directly bonded to an alicyclic ring and an ethylene oxide ring bonded to an aliphatic carbon atom. Among them, from the viewpoint of the adhesiveness between the polarizer and the protective film, a bifunctional epoxy compound (also known as an ethylene oxide ring having two aliphatic carbon atoms bonded in the molecule (also referred to as Is an aliphatic diepoxide). This preferable aliphatic diepoxy compound can be represented by the following formula (II), for example.
上述式(II)中的Y,為碳數2至9的伸烷基、 其間插入醚鍵之總碳數4至9的伸烷基、或具有脂環結構之碳數6至18的二價烴基。 Y in the above formula (II) is an alkylene group having 2 to 9 carbon atoms, An alkylene group having a total carbon number of 4 to 9 having an ether bond interposed therebetween, or a divalent hydrocarbon group having 6 to 18 carbon numbers having an alicyclic structure.
以上述式(II)所示之脂肪族二環氧化合物,具體而言有烷二醇的二縮水甘油醚、重複數至4為止之低聚烷二醇的二縮水甘油醚、或脂環式二醇的二縮水甘油醚。 The aliphatic diepoxy compound represented by the formula (II) is specifically a diglycidyl ether of an alkanediol, a diglycidyl ether of an oligomeric alkanediol having a repeating number of up to 4, or an alicyclic type Glycidyl ether of glycol.
可形成上述式(II)所示之脂肪族二環氧化合物之二醇(甘醇)的具體例,係揭示如下。烷二醇有乙二醇、丙二醇、1,3-丙二醇、2-甲基-1,3-丙二醇、2-丁基-2-乙基-1,3-丙二醇、1,4-丁二醇、新戊二醇、3-甲基-2,4-戊二醇、2,4-戊二醇、1,5-戊二醇、3-甲基-1,5-戊二醇、2-甲基-2,4-戊二醇、2,4-二乙基-1,5-戊二醇、1,6-己二醇、1,7-庚二醇、3,5-庚二醇、1,8-辛二醇、2-甲基-1,8-辛二醇、1,9-壬二醇等。低聚烷二醇有二乙二醇、三乙二醇、四乙二醇、二丙二醇等。脂環式二醇有環己二醇、環己烷二甲醇等。 Specific examples of the diol (glycol) which can form the aliphatic diepoxy compound represented by the formula (II) are disclosed below. Alkanediols are ethylene glycol, propylene glycol, 1,3-propanediol, 2-methyl-1,3-propanediol, 2-butyl-2-ethyl-1,3-propanediol, 1,4-butanediol , Neopentyl glycol, 3-methyl-2,4-pentanediol, 2,4-pentanediol, 1,5-pentanediol, 3-methyl-1,5-pentanediol, 2- Methyl-2,4-pentanediol, 2,4-diethyl-1,5-pentanediol, 1,6-hexanediol, 1,7-heptanediol, 3,5-heptanediol , 1,8-octanediol, 2-methyl-1,8-octanediol, 1,9-nonanediol and the like. Oligoalkanediols include diethylene glycol, triethylene glycol, tetraethylene glycol, and dipropylene glycol. Examples of the alicyclic diol include cyclohexanediol and cyclohexanedimethanol.
陽離子聚合性化合物之一的氧呾化合物,為分子內含有1個以上的氧呾環(氧呾基)之化合物,其具體例,包含:3-乙基-3-羥甲基氧呾(亦稱為氧呾醇)、2-乙基己基氧呾、1,4-雙[{(3-乙基氧呾-3-基)甲氧基}甲基]苯(亦稱為二甲苯雙氧呾)、3-乙基-3[{(3-乙基氧呾-3-基)甲氧基}甲基]氧呾、3-乙基-3-(苯氧基甲基)氧呾、3-(環己氧基氧基)甲基-3-乙基氧呾。氧呾化合物,可用作為陽離子聚合性化合物的主成分,或是與環氧化合物併用。藉由併用氧呾化合物,可提升硬化速度或接著性。 The oxo compound, which is one of the cationically polymerizable compounds, is a compound containing one or more oxo rings (oxo groups) in the molecule, and specific examples thereof include 3-ethyl-3-hydroxymethyloxo (also (Referred to as oxyfluorenol), 2-ethylhexyloxyfluorene, 1,4-bis [{(3-ethyloxyfluoren-3-yl) methoxy} methyl] benzene (also known as xylenedioxy呾), 3-ethyl-3 [{(3-ethyloxo-3-yl) methoxy} methyl] oxo, 3-ethyl-3- (phenoxymethyl) oxo, 3- (cyclohexyloxyoxy) methyl-3-ethyloxyphosphonium. The oxo compound can be used as a main component of the cationically polymerizable compound or in combination with an epoxy compound. By using an oxyphosphonium compound in combination, the curing speed or adhesion can be improved.
可成為陽離子聚合性化合物之乙烯化合 物,可列舉出脂肪族或脂環式的乙烯基醚化合物,該具體例,例如包含:正戊基乙烯基醚、異戊基乙烯基醚、正己基乙烯基醚、正辛基乙烯基醚、2-乙基己基乙烯基醚、正十二烷基乙烯基醚、硬脂基乙烯基醚、十八烯基乙烯基醚等之碳數5至20的烷基或烯基醇的乙烯基醚;2-羥基乙基乙烯基醚、3-羥基丙基乙烯基醚、4-羥基丁基乙烯基醚等之含羥基的乙烯基醚;環己基乙烯基醚、2-甲基環己基乙烯基醚、環己基甲基乙烯基醚、苄基乙烯基醚等之具有脂肪族環或芳香族環之單元醇的乙烯基醚;甘油單乙烯基醚、1,4-丁二醇單乙烯基醚、1,4-丁二醇二乙烯基醚、1,6-己二醇二乙烯基醚、新戊二醇二乙烯基醚、新戊四醇二乙烯基醚、新戊四醇四乙烯基醚、三羥甲基丙烷二乙烯基醚、三羥甲基丙烷三乙烯基醚、1,4-二羥基環己烷單乙烯基醚、1,4-二羥基環己烷二乙烯基醚、1,4-二羥基甲基環己烷單乙烯基醚、1,4-二羥基甲基環己烷二乙烯基醚等之多元醇的單至多乙烯基醚;二乙二醇二乙烯基醚、三乙二醇二乙烯基醚、二乙二醇單丁基單乙烯基醚等之聚烷二醇單至二乙烯基醚;縮水甘油基乙烯基醚、乙二醇乙烯基醚甲基丙烯酸酯等之其他乙烯基醚。乙烯化合物,可用作為陽離子聚合性化合物的主成分,或是與環氧化合物、或環氧化合物及氧呾化合物併用。藉由併用乙烯化合物,可提升接著劑的硬化速度或低黏度化。 Ethylene compound capable of becoming a cationically polymerizable compound Examples of the substance include aliphatic or alicyclic vinyl ether compounds. Specific examples include n-pentyl vinyl ether, isoamyl vinyl ether, n-hexyl vinyl ether, and n-octyl vinyl ether. , 2-ethylhexyl vinyl ether, n-dodecyl vinyl ether, stearyl vinyl ether, stearyl vinyl ether, etc. Ethers; hydroxyl-containing vinyl ethers such as 2-hydroxyethyl vinyl ether, 3-hydroxypropyl vinyl ether, 4-hydroxybutyl vinyl ether; cyclohexyl vinyl ether, 2-methylcyclohexyl ethylene Vinyl ethers of unit alcohols having aliphatic or aromatic rings, such as methyl ether, cyclohexyl methyl vinyl ether, benzyl vinyl ether; glycerol monovinyl ether, 1,4-butanediol monovinyl Ether, 1,4-butanediol divinyl ether, 1,6-hexanediol divinyl ether, neopentyl glycol divinyl ether, neopentaerythritol divinyl ether, neopentaerythritol tetraethylene Ether, trimethylolpropane divinyl ether, trimethylolpropane trivinyl ether, 1,4-dihydroxycyclohexane monovinyl ether, 1,4-dihydroxycyclohexane divinyl , 1,4-dihydroxymethylcyclohexane monovinyl ether, 1,4-dihydroxymethylcyclohexane divinyl ether, and the like, mono- to polyvinyl ethers of polyhydric alcohols; diethylene glycol divinyl Ether, triethylene glycol divinyl ether, diethylene glycol monobutyl monovinyl ether, and other polyalkylene glycol mono to divinyl ether; glycidyl vinyl ether, ethylene glycol vinyl ether methyl Other vinyl ethers such as acrylate. The ethylene compound can be used as a main component of the cationically polymerizable compound, or it can be used in combination with an epoxy compound, or an epoxy compound and an oxygen compound. By using an ethylene compound in combination, the hardening speed or viscosity of the adhesive can be increased.
陽離子聚合型接著劑,更可包含如環狀內酯化合物、環狀縮醛化合物、環狀硫醚化合物、螺原酯化 合物類之上述以外的其他陽離子聚合性化合物。 The cation polymerization type adhesive may further include, for example, a cyclic lactone compound, a cyclic acetal compound, a cyclic thioether compound, and spirogen esterification. Cation polymerizable compounds other than the above.
從偏光片與保護膜之間的接著性之觀點來看,以陽離子聚合型接著劑(包含混合型的硬化性接著劑之情形)所含有之硬化性化合物的全量為100質量%時,陽離子聚合性化合物的含量(陽離子聚合型接著劑所含有之全部陽離子聚合性化合物的含量,當含有2種以上的陽離子聚合性化合物時,為此等的合計含量),較佳為50質量%以上,尤佳為60質量%以上,更佳為70質量%以上。此外,陽離子聚合型接著劑,可更包含聚合物成分(熱塑性樹脂等)。藉此可降低接著劑層的存儲彈性模數,或是提升偏光片與保護膜之間的接著性。 From the viewpoint of the adhesiveness between the polarizer and the protective film, when the total amount of the curable compound contained in the cationically polymerizable adhesive (when a mixed type curable adhesive is included) is 100% by mass, cation polymerization The content of the active compound (the total content of the cationically polymerizable compound contained in the cationically polymerizable adhesive, when two or more kinds of cationically polymerizable compounds are contained, the total content thereof) is preferably 50% by mass or more, particularly It is preferably 60% by mass or more, and more preferably 70% by mass or more. The cationically polymerizable adhesive may further contain a polymer component (such as a thermoplastic resin). This can reduce the storage elastic modulus of the adhesive layer, or improve the adhesion between the polarizer and the protective film.
當活化能射線硬化型接著劑含有陽離子聚合性化合物時,較佳係含有光陽離子聚合起始劑。光陽離子聚合起始劑,為藉由可見光、紫外線、X射線、電子束類之活化能射線的照射,產生陽離子物質或路易斯酸,以開始進行陽離子硬化性化合物的聚合反應者。光陽離子聚合起始劑,由於是以光作用為觸媒,故即使混合於光陽離子硬化性化合物中,保存穩定性或作業性亦優異。藉由活化能射線的照射產生陽離子物質或路易斯酸之化合物,例如可列舉出芳香族錪鹽或芳香族鋶鹽類之鎓鹽、芳香族重氮鹽、以及鐵-芳烴錯合物等。 When the active energy ray-curable adhesive contains a cationically polymerizable compound, it is preferable to contain a photocationic polymerization initiator. The photocationic polymerization initiator is a person who generates a cationic substance or a Lewis acid by irradiation with active energy rays such as visible light, ultraviolet rays, X-rays, and electron beams, and starts the polymerization reaction of the cation-hardening compound. Since the photocationic polymerization initiator uses light as a catalyst, it is excellent in storage stability and workability even when mixed with a photocationic curable compound. Examples of compounds that generate a cationic substance or a Lewis acid upon irradiation with active energy rays include aromatic onium salts or onium salts of aromatic sulfonium salts, aromatic diazonium salts, and iron-aromatic hydrocarbon complexes.
芳香族錪鹽,為具有二芳基錪陽離子之化合物,該陽離子,典型而言,可列舉出二苯基錪陽離子。芳香族鋶鹽,為具有三芳基鋶陽離子之化合物,該陽離子, 典型而言可列舉出三苯基鋶陽離子或4,4’-雙(二苯基鋶基)二苯基硫化物陽離子等。芳香族重氮鹽,為具有重氮陽離子之化合物,該陽離子,典型而言可列舉出苯重氮陽離子。此外,鐵-芳烴錯合物,典型而言為環戊二烯基鐵(II)芳烴陽離子錯合物鹽。 The aromatic sulfonium salt is a compound having a diarylsulfonium cation. Typically, the cation includes a diphenylsulfonium cation. An aromatic sulfonium salt is a compound having a triarylsulfonium cation, the cation, Typical examples include triphenylphosphonium cations and 4,4'-bis (diphenylphosphonium) diphenylsulfide cations. The aromatic diazonium salt is a compound having a diazonium cation. Typical examples of the cation include a benzenediazonium cation. The iron-arene complex is typically a cyclopentadienyl iron (II) arene cation complex salt.
以上所示之陽離子,係與陰離子(陰離子)成對而構成光陽離子聚合起始劑。列舉出構成光陽離子聚合起始劑之陰離子的例子,有特殊磷系陰離子[(Rf)nPF6-n]-、六氟磷酸根陰離子PF6 -、六氟銻酸根陰離子SbF6 -、五氟羥基銻酸根陰離子SbF5(OH)-、六氟砷酸根陰離子AsF6 -、四氟硼酸根陰離子BF4 -、四(五氟苯基)硼酸根陰離子B(C6F5)4 -等。當中,從陽離子聚合性化合物的硬化性及所得到之接著劑層的安全性之觀點來看,較佳為特殊磷系陰離子[(Rf)nPF6-n]-、六氟磷酸根陰離子PF6 -。 The cations shown above are paired with anions (anions) to constitute a photocationic polymerization initiator. Examples include a photo-cationic polymerization initiator composed of anions, phosphorus-based special anion [(Rf) n PF 6- n] -, hexafluorophosphate anion PF 6 -, a hexafluoroantimonate anion SbF 6 -, five hydroxy fluoro antimonate anion SbF 5 (OH) -, hexafluoroarsenate anion AsF 6 -, tetrafluoroborate anion BF 4 -, tetrakis (pentafluorophenyl) borate anion B (C 6 F 5) 4 - , etc. . Among, the curable cationic polymerizable compound and then the resulting security perspective view of the adhesive layer, is preferably a phosphorus-based special anion [(Rf) n PF 6- n] -, hexafluorophosphate anion PF 6 -.
此等光陽離子聚合起始劑,可僅單獨使用1種亦可併用2種以上。當中,由於芳香族鋶鹽即使在300nm附近的波長區域中亦具有紫外線吸收特性,故硬化性佳而可提供具有良好的機械強度及黏著強度之硬化物,而可較佳地使用。 These photocationic polymerization initiators may be used alone or in combination of two or more. Among them, the aromatic sulfonium salt has ultraviolet absorption characteristics even in a wavelength region around 300 nm, so it has good hardenability and can provide a hardened material having good mechanical strength and adhesive strength, and can be preferably used.
活化能射線硬化型接著劑中之光陽離子聚合起始劑的調配量,相對於陽離子聚合性化合物100質量份,一般為0.5至10質量份,較佳為6質量份以下。藉由將光陽離子聚合起始劑調配為0.5質量份以上,可使陽離子聚合性化合物充分地硬化,對所得到之偏光板可賦予高 機械強度與接著強度。另一方面,其量過多時,硬化物中的離子性物質增加,使硬化物的吸濕性提高,可能會導致偏光板之耐久性降低。 The amount of the photocationic polymerization initiator in the active energy ray-curable adhesive is generally 0.5 to 10 parts by mass, and preferably 6 parts by mass or less, based on 100 parts by mass of the cationic polymerizable compound. By mixing the photocationic polymerization initiator to 0.5 parts by mass or more, the cationically polymerizable compound can be sufficiently hardened, and the obtained polarizing plate can be provided with a high level. Mechanical and adhesive strength. On the other hand, when the amount is too large, the ionic substance in the hardened material increases, the hygroscopicity of the hardened material increases, and the durability of the polarizing plate may be reduced.
如上述,於陽離子聚合型接著劑中,除了陽離子聚合性化合物之外,亦可藉由含有自由基聚合性化合物,來構成混合型的接著劑。藉由併用自由基聚合性化合物,可期待提高接著劑層的硬度或機械強度之效果,並且可更進一步容易地調整接著劑的黏度或硬化速度等。 As described above, in the cationically polymerizable adhesive agent, in addition to the cationically polymerizable compound, a mixed type adhesive agent may be constituted by containing a radically polymerizable compound. By using a radically polymerizable compound in combination, the effect of improving the hardness or mechanical strength of the adhesive layer can be expected, and the viscosity, curing speed, and the like of the adhesive can be adjusted more easily.
自由基聚合型接著劑 Radical Polymerization Adhesive
為自由基聚合型接著劑的主成分之自由基聚合性化合物,意指藉由紫外線、可見光、電子束、X射線等之活化能射線的照射或是加熱,進行自由基聚合反應而硬化之化合物或低聚物,具體可列舉出具有乙烯性不飽和鍵之化合物。具有乙烯性不飽和鍵之化合物,除了於分子內具有1個以上的(甲基)丙烯醯基之(甲基)丙烯酸系化合物之外,可列舉出苯乙烯、苯乙烯磺酸、乙酸乙烯酯、丙酸乙烯酯、N-乙烯基-2-吡咯啶酮類之乙烯化合物等。當中,較佳的自由基聚合性化合物為(甲基)丙烯酸系化合物。 A radically polymerizable compound that is a main component of a radically polymerizable adhesive means a compound that is hardened by a radical polymerization reaction by irradiation or heating with active energy rays such as ultraviolet rays, visible light, electron beams, and X-rays. Or oligomers, specifically, compounds having an ethylenically unsaturated bond. Examples of compounds having ethylenically unsaturated bonds include styrene, styrene sulfonic acid, and vinyl acetate, in addition to (meth) acrylic compounds having one or more (meth) acrylfluorenyl groups in the molecule. , Vinyl propionate, N-vinyl-2-pyrrolidone vinyl compounds, etc. Among them, a preferable radical polymerizable compound is a (meth) acrylic compound.
(甲基)丙烯酸系化合物,可列舉出:於分子內具有至少1個(甲基)丙烯醯氧基之(甲基)丙烯酸酯單體、(甲基)丙烯醯胺單體、以及使2種以上的含官能基化合物反應所得到且於分子內具有至少2個(甲基)丙烯醯基之(甲基)丙烯酸低聚物等之含(甲基)丙烯醯基之化合物。(甲基)丙烯酸低聚物,較佳為分子內具有至少2個(甲基) 丙烯醯氧基之(甲基)丙烯酸酯低聚物。(甲基)丙烯酸系化合物,可僅單獨使用1種亦可併用2種以上。 Examples of the (meth) acrylic compound include a (meth) acrylate monomer having at least one (meth) acryloxy group in the molecule, a (meth) acrylamide monomer, and 2 (Meth) acrylfluorene-containing compounds, such as (meth) acrylic acid oligomers, etc., obtained by reacting more than one functional group-containing compound and having at least two (meth) acrylfluorene groups in the molecule. (Meth) acrylic oligomer, preferably having at least 2 (meth) in the molecule (Meth) acrylate oligomers of acryloxy. The (meth) acrylic compound may be used alone or in combination of two or more.
(甲基)丙烯酸酯單體,可列舉出:於分子內具有1個(甲基)丙烯醯氧基之單官能(甲基)丙烯酸酯單體、於分子內具有2個(甲基)丙烯醯氧基之2官能(甲基)丙烯酸酯單體、以及於分子內具有3個以上的(甲基)丙烯醯氧基之多官能(甲基)丙烯酸酯單體。 Examples of the (meth) acrylic acid ester monomer include a monofunctional (meth) acrylic acid ester monomer having one (meth) acryloxy group in the molecule and two (meth) acrylic acid in the molecule. A bifunctional (meth) acrylate monomer of a methoxy group, and a polyfunctional (meth) acrylate monomer having three or more (meth) acrylic fluorenyloxy groups in a molecule.
單官能(甲基)丙烯酸酯單體的例子,有(甲基)丙烯酸烷酯。(甲基)丙烯酸烷酯中,其烷基若為碳數3以上,則可為直鏈或分枝。列舉出(甲基)丙烯酸烷酯的具體例,可列舉出(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸三級丁酯、(甲基)丙烯酸2-乙基己酯等。此外,如(甲基)丙烯酸苄酯類之(甲基)丙烯酸芳烷酯;如(甲基)丙烯酸異莰酯類之萜烯醇的(甲基)丙烯酸酯;如(甲基)丙烯酸四氫呋喃甲酯類之具有四氫呋喃甲基結構之(甲基)丙烯酸酯;如(甲基)丙烯酸環己酯、甲基丙烯酸環己基甲酯、丙烯酸二環戊酯、(甲基)丙烯酸二環戊烯酯、1,4-環己烷二甲醇單丙烯酸酯類之於烷基部位具有環烷基之(甲基)丙烯酸酯;如(甲基)丙烯酸N,N-二甲基胺乙酯類之(甲基)丙烯酸胺烷酯;如(甲基)丙烯酸2-苯氧基乙酯、(甲基)丙烯酸二環戊烯氧基乙酯、(甲基)丙烯酸乙基卡必醇酯、(甲基)丙烯酸苯氧基聚乙二醇酯類之於烷基部位具有醚鍵之(甲基)丙烯酸酯,亦可用作為單官能(甲基)丙烯酸酯單體。 Examples of the monofunctional (meth) acrylate monomer are alkyl (meth) acrylates. In the alkyl (meth) acrylate, if the alkyl group has 3 or more carbon atoms, the alkyl group may be linear or branched. Specific examples of the alkyl (meth) acrylate include methyl (meth) acrylate, ethyl (meth) acrylate, isopropyl (meth) acrylate, butyl (meth) acrylate, ( Isobutyl meth) acrylate, tertiary butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, and the like. In addition, such as aralkyl (meth) acrylates such as benzyl (meth) acrylate; (meth) acrylates of terpene alcohols such as isoamyl (meth) acrylate; such as tetrahydrofuran (meth) acrylate (Meth) acrylates with tetrahydrofuranmethyl structure of methyl esters; such as cyclohexyl (meth) acrylate, cyclohexyl methyl methacrylate, dicyclopentyl acrylate, dicyclopentene (meth) acrylate Esters, 1,4-cyclohexanedimethanol monoacrylates (meth) acrylates having a cycloalkyl group in the alkyl portion; such as N, N-dimethylamine ethyl (meth) acrylate Amine alkyl (meth) acrylate; such as 2-phenoxyethyl (meth) acrylate, dicyclopentenyloxyethyl (meth) acrylate, ethyl carbitol (meth) acrylate, ( (Meth) acrylic acid phenoxy polyethylene glycol esters (meth) acrylic acid esters having an ether bond at the alkyl portion can also be used as monofunctional (meth) acrylic acid ester monomers.
再者,亦可使用於烷基部位具有羥基之單官能(甲基)丙烯酸酯,或是於烷基部位具有羧基之單官能(甲基)丙烯酸酯。於烷基部位具有羥基之單官能(甲基)丙烯酸酯的具體例,包含:(甲基)丙烯酸2-羥乙酯、(甲基)丙烯酸2-或3-羥丙酯、(甲基)丙烯酸4-羥丁酯、(甲基)丙烯酸2-羥基-3-苯氧基丙酯、單(甲基)丙烯酸三羥甲基丙烷酯、單(甲基)丙烯酸新戊四醇酯。於烷基部位具有羧基之單官能(甲基)丙烯酸酯的具體例,包含:(甲基)丙烯酸2-羧乙酯、單(甲基)丙烯酸ω-羧基-聚己內酯(n≒2)、1-[2-(甲基)丙烯醯氧基乙基]鄰苯二甲酸、1-[2-(甲基)丙烯醯氧基乙基]六氫鄰苯二甲酸、1-[2-(甲基)丙烯醯氧基乙基]琥珀酸、4-[2-(甲基)丙烯醯氧基乙基]偏苯三甲酸、N-(甲基)丙烯醯氧基-N',N'-二羧甲基對苯二胺。 Furthermore, a monofunctional (meth) acrylate having a hydroxyl group at an alkyl moiety or a monofunctional (meth) acrylate having a carboxyl group at an alkyl moiety can also be used. Specific examples of the monofunctional (meth) acrylate having a hydroxyl group at the alkyl portion include 2-hydroxyethyl (meth) acrylate, 2- or 3-hydroxypropyl (meth) acrylate, and (meth) 4-hydroxybutyl acrylate, 2-hydroxy-3-phenoxypropyl (meth) acrylate, trimethylolpropane mono (meth) acrylate, and neopentyltetraol mono (meth) acrylate. Specific examples of the monofunctional (meth) acrylate having a carboxyl group at the alkyl portion include 2-carboxyethyl (meth) acrylate and omega-carboxy-polycaprolactone (n ≒ 2) ), 1- [2- (meth) acryloxyethyl] phthalic acid, 1- [2- (meth) acryloxyethyl] hexahydrophthalic acid, 1- [2 -(Meth) acryloxyethyl] succinic acid, 4- [2- (meth) acryloxyethyl] trimellitic acid, N- (meth) acryloxy-N ', N'-Dicarboxymethyl-p-phenylenediamine.
(甲基)丙烯醯胺單體,較佳為於N-位具有取代基之(甲基)丙烯醯胺,該N-位之取代基的典型例子為烷基,但亦可與(甲基)丙烯醯胺的氮原子一同形成環,此環,除了碳原子及(甲基)丙烯醯胺的氮原子之外,亦可具有氧原子作為環構成成員。再者,構成該環之碳原子,可鍵結如烷基或側氧(=O)類之取代基。 The (meth) acrylamide monomer is preferably (meth) acrylamide having a substituent at the N-position. A typical example of the N-position substituent is an alkyl group, but it may also be substituted with (methyl) The nitrogen atoms of acrylamide form a ring together. This ring may have an oxygen atom as a ring constituent member in addition to the carbon atom and the nitrogen atom of (meth) acrylamide. Further, the carbon atoms constituting the ring may be bonded to a substituent such as an alkyl group or a pendant oxygen (= O) group.
N-取代(甲基)丙烯醯胺的具體例,包含如N-甲基(甲基)丙烯醯胺、N-乙基(甲基)丙烯醯胺、N-異丙基(甲基)丙烯醯胺、N-正丁基(甲基)丙烯醯胺、N-三級丁基(甲基)丙烯醯胺、N-己基(甲基)丙烯醯胺之N-烷基(甲基)丙烯醯胺;N,N-二甲基(甲基)丙烯醯胺、N,N-二乙基(甲基)丙烯 醯胺類之N,N-二烷基(甲基)丙烯醯胺。此外,N-取代基可為具有羥基之烷基,其例係有N-羥甲基(甲基)丙烯醯胺、N-(2-羥乙基)(甲基)丙烯醯胺、N-(2-羥丙基)(甲基)丙烯醯胺等。再者,形成上述5員環或6員環之N-取代(甲基)丙烯醯胺的具體例,係有N-丙烯醯基吡咯啶、3-丙烯醯基-2-噁唑啉酮、4-丙烯醯基嗎啉、N-丙烯醯基哌啶、N-甲基丙烯醯基哌啶等。 Specific examples of N-substituted (meth) acrylamide include, for example, N-methyl (meth) acrylamide, N-ethyl (meth) acrylamide, and N-isopropyl (meth) acryl Ammonium, N-n-butyl (meth) acrylamide, N-tertiary butyl (meth) acrylamide, N-alkyl (meth) acrylamine Ammonium; N, N-dimethyl (meth) acrylamide, N, N-diethyl (meth) acryl N, N-dialkyl (meth) acrylamide of fluoramines. The N-substituent may be an alkyl group having a hydroxyl group, and examples thereof include N-hydroxymethyl (meth) acrylamide, N- (2-hydroxyethyl) (meth) acrylamide, and N- (2-hydroxypropyl) (meth) acrylamide and the like. Further, specific examples of the N-substituted (meth) acrylamide forming the 5- or 6-membered ring include N-acrylfluorenyl pyrrolidine, 3-propenyl-2-oxazolinone, 4-propenylmethylmorpholine, N-propenylmethylpiperidine, N-methacrylmethylpiperidine and the like.
2官能(甲基)丙烯酸酯單體,可列舉出二(甲基)丙烯酸烷二醇酯、二(甲基)丙烯酸聚氧伸烷基二醇酯、二(甲基)丙烯酸鹵素取代之烷二醇酯、脂肪族多元醇的二(甲基)丙烯酸酯、氫化二環戊二烯或三環癸烷二烷醇的二(甲基)丙烯酸酯、二噁烷二醇或二噁烷二烷醇的二(甲基)丙烯酸酯、雙酚A或雙酚F之環氧烷加成物的二(甲基)丙烯酸酯、雙酚A或雙酚F的環氧二(甲基)丙烯酸酯等。 Examples of the bifunctional (meth) acrylate monomers include alkanediol di (meth) acrylate, polyoxyalkylene dimethacrylate, and halogen-substituted alkane di (meth) acrylate. Glycol esters, di (meth) acrylates of aliphatic polyols, di (meth) acrylates of hydrogenated dicyclopentadiene or tricyclodecanedialkanol, dioxanediol or dioxanedi Di (meth) acrylate of alkanol, di (meth) acrylate of alkylene oxide adduct of bisphenol A or bisphenol F, epoxy di (meth) acrylate of bisphenol A or bisphenol F Esters, etc.
2官能(甲基)丙烯酸酯單體之更具體的例子,可列舉出二(甲基)丙烯酸乙二醇酯、二(甲基)丙烯酸1,3-丁二醇酯、二(甲基)丙烯酸1,4-丁二醇酯、二(甲基)丙烯酸1,6-己二醇酯、二(甲基)丙烯酸1,9-壬二醇酯、二(甲基)丙烯酸新戊二醇酯、二(甲基)丙烯酸三羥甲基丙烷酯、二(甲基)丙烯酸新戊四醇酯、二(甲基)丙烯酸二-三羥甲基丙烷酯、二(甲基)丙烯酸二乙二醇酯、二(甲基)丙烯酸三乙二醇酯、二(甲基)丙烯酸二丙二醇酯、二(甲基)丙烯酸三丙二醇酯、二(甲基)丙烯酸聚乙二醇酯、二(甲基)丙烯酸聚丙二醇酯、二(甲基)丙烯酸聚四亞甲二醇酯、二(甲基)丙烯酸 聚矽氧酯、羥基三甲基乙酸新戊二醇酯的二(甲基)丙烯酸酯;2,2-雙[4-(甲基)丙烯醯氧基乙氧基乙氧基苯基]丙烷、2,2-雙[4-(甲基)丙烯醯氧基乙氧基乙氧基環己基]丙烷、二(甲基)丙烯酸氫化二環戊二烯酯、二(甲基)丙烯酸三環癸烷二甲醇酯、二(甲基)丙烯酸1,3-二噁烷-2,5-二基酯[別名:二(甲基)丙烯酸二噁烷二醇酯]、羥基新戊醛與三羥甲基丙烷之縮醛化合物[化學名稱:2-(2-羥基-1,1-二甲基乙基)-5-乙基-5-羥甲基-1,3-二噁烷]的二(甲基)丙烯酸酯、三(羥乙基)三聚異氰酸二(甲基)丙烯酸酯等。 More specific examples of the bifunctional (meth) acrylate monomer include ethylene glycol di (meth) acrylate, 1,3-butanediol di (meth) acrylate, and di (meth) 1,4-butanediol acrylate, 1,6-hexanediol di (meth) acrylate, 1,9-nonanediol di (meth) acrylate, neopentyl glycol di (meth) acrylate Ester, trimethylolpropane di (meth) acrylate, neopentaerythritol di (meth) acrylate, di-trimethylolpropane di (meth) acrylate, diethyl di (meth) acrylate Glycol ester, triethylene glycol di (meth) acrylate, dipropylene glycol di (meth) acrylate, tripropylene glycol di (meth) acrylate, polyethylene glycol di (meth) acrylate, di (meth) acrylate Polypropylene glycol (meth) acrylate, polytetramethylene glycol di (meth) acrylate, di (meth) acrylic acid Polysiloxane, di (meth) acrylate of neopentyl glycol trihydroxyacetate; 2,2-bis [4- (meth) propenyloxyethoxyethoxyphenyl] propane , 2,2-bis [4- (meth) propenylethoxyethoxyethoxycyclohexyl] propane, hydrogenated dicyclopentadiene di (meth) acrylate, tricyclic di (meth) acrylate Decane dimethanol ester, 1,3-dioxane-2,5-diyl di (meth) acrylate [alias: dioxanediol di (meth) acrylate], hydroxypivalaldehyde and tris Acetal compounds of methylolpropane [chemical name: 2- (2-hydroxy-1,1-dimethylethyl) -5-ethyl-5-hydroxymethyl-1,3-dioxane] Di (meth) acrylate, tri (hydroxyethyl) trimeric isocyanate di (meth) acrylate, and the like.
3官能以上的多官能(甲基)丙烯酸酯單體,具代表性者有三(甲基)丙烯酸甘油酯、三(甲基)丙烯酸烷氧化甘油酯、三(甲基)丙烯酸三羥甲基丙烷酯、三(甲基)丙烯酸二-三羥甲基丙烷酯、四(甲基)丙烯酸二-三羥甲基丙烷酯、三(甲基)丙烯酸新戊四醇酯、四(甲基)丙烯酸新戊四醇酯、四(甲基)丙烯酸二新戊四醇酯、五(甲基)丙烯酸二新戊四醇酯、六(甲基)丙烯酸二新戊四醇酯等之3官能以上的脂肪族多元醇之聚(甲基)丙烯酸酯,其他可列舉出3官能以上經鹵素取代之多元醇的多(甲基)丙烯酸酯、甘油之環氧烷加成物的三(甲基)丙烯酸酯、三羥甲基丙烷之環氧烷加成物的三(甲基)丙烯酸酯、1,1,1-三[(甲基)丙烯醯氧基乙氧基乙氧基]丙烷、三(羥乙基)三聚異氰酸三(甲基)丙烯酸酯等。 Polyfunctional (meth) acrylate monomers with three or more functions. Representative examples include glyceryl tri (meth) acrylate, glyceryl tri (meth) acrylate, and trimethylolpropane tri (meth) acrylate. Ester, di-trimethylolpropane tri (meth) acrylate, di-trimethylolpropane tetra (meth) acrylate, neopentyltetraol tri (meth) acrylate, tetra (meth) acrylic acid Pentaerythritol, dipentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, etc. Poly (meth) acrylates of aliphatic polyols, other examples include poly (meth) acrylates of tri- or higher-functional halogen-substituted polyols, and tris (meth) acrylic acid of glycerol alkylene oxide adducts. Esters, tris (meth) acrylates of alkylene oxide adducts of trimethylolpropane, 1,1,1-tris [(meth) acryloxyethoxyethoxyethoxy] propane, tris ( (Hydroxyethyl) trimeric isocyanate tri (meth) acrylate and the like.
另一方面,(甲基)丙烯酸低聚物,係有(甲基)丙烯酸胺甲酸乙酯低聚物、聚酯(甲基)丙烯酸低聚物、 環氧(甲基)丙烯酸低聚物等。 On the other hand, (meth) acrylic oligomers include urethane (meth) acrylate oligomers, polyester (meth) acrylic oligomers, Epoxy (meth) acrylic oligomers and the like.
(甲基)丙烯酸胺甲酸乙酯低聚物,為於分子內具有胺甲酸乙酯鍵(-NHCOO-)及至少2個(甲基)丙烯醯基之化合物。具體而言,可為:分子內分別具有至少1個(甲基)丙烯醯基及至少1個羥基之含羥基的(甲基)丙烯酸單體、與聚異氰酸酯之胺甲酸乙酯化反應生成物;或是使多元醇與聚異氰酸酯反應所得到之末端含有異氰酸基的胺甲酸乙酯化合物、與分子內分別具有至少1個(甲基)丙烯醯基及至少1個羥基之(甲基)丙烯酸單體之胺甲酸乙酯化反應生成物等。 The urethane (meth) acrylate oligomer is a compound having a urethane bond (-NHCOO-) and at least two (meth) acrylfluorenyl groups in the molecule. Specifically, it may be a hydroxyl-containing (meth) acrylic monomer having at least one (meth) acryl group and at least one hydroxyl group in the molecule, and a urethane reaction product with polyisocyanate. Or a urethane compound containing an isocyanate group at the end obtained by reacting a polyol with a polyisocyanate, and a (methyl group) having at least one (meth) acrylfluorenyl group and at least one hydroxyl group in the molecule, respectively. ) Urethane reaction products of acrylic monomers and the like.
上述胺甲酸乙酯化反應所使用之含羥基的(甲基)丙烯酸單體,例如可為含羥基的(甲基)丙烯酸酯單體,其具體例,包含:(甲基)丙烯酸2-羥乙酯、(甲基)丙烯酸2-羥丙酯、(甲基)丙烯酸2-羥丁酯、(甲基)丙烯酸2-羥基-3-苯氧基丙酯、二(甲基)丙烯酸甘油酯、二(甲基)丙烯酸三羥甲基丙酯、三(甲基)丙烯酸新戊四醇酯、五(甲基)丙烯酸二新戊四醇酯。含羥基的(甲基)丙烯酸酯單體以外的具體例,包含N-羥乙基(甲基)丙烯醯胺、N-羥甲基(甲基)丙烯醯胺等之N-羥烷基(甲基)丙烯醯胺單體。 The hydroxyl-containing (meth) acrylic monomer used in the urethane reaction may be, for example, a hydroxyl-containing (meth) acrylate monomer, and specific examples thereof include 2-hydroxy (meth) acrylate Ethyl ester, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 2-hydroxy-3-phenoxypropyl (meth) acrylate, glyceryl di (meth) acrylate , Trimethylolpropyl di (meth) acrylate, neopentaerythritol tri (meth) acrylate, dipentaerythritol penta (meth) acrylate. Specific examples other than the hydroxyl-containing (meth) acrylate monomer include N-hydroxyalkyl (such as N-hydroxyethyl (meth) acrylamide, N-hydroxymethyl (meth) acrylamide, etc.) Methacrylamide monomer.
提供與含羥基的(甲基)丙烯酸單體之胺甲酸乙酯化反應之聚異氰酸酯,可列舉出六亞甲二異氰酸酯、離胺酸二異氰酸酯、異佛爾酮二異氰酸酯、二環己基甲烷二異氰酸酯、甲苯二異氰酸酯、二甲苯二異氰酸酯、將此等二異氰酸酯中之芳香族的異氰酸酯類進行加氫所得 到之二異氰酸酯(例如加氫甲苯二異氰酸酯、加氫二甲苯二異氰酸酯等)、三苯基甲烷三異氰酸酯、二苄基苯三異氰酸酯等之二-或三-異氰酸酯、以及使上述二異氰酸酯多聚化所得到之聚異氰酸酯等。 Polyisocyanates that provide urethane reaction with hydroxyl-containing (meth) acrylic monomers, including hexamethylene diisocyanate, lysine diisocyanate, isophorone diisocyanate, and dicyclohexylmethane di Isocyanate, toluene diisocyanate, xylene diisocyanate, and the aromatic isocyanates in these diisocyanates are hydrogenated To diisocyanates (e.g., hydrogenated toluene diisocyanate, hydrogenated xylene diisocyanate, etc.), triphenylmethane triisocyanate, dibenzylbenzene triisocyanate, and the like, or di- or tri-isocyanate, and the above-mentioned diisocyanate is polymerized The obtained polyisocyanate and the like.
此外,用於藉由與聚異氰酸酯之反應而形成末端含有異氰酸基的胺甲酸乙酯化合物之多元醇,除了芳香族、脂肪族或脂環式的多元醇之外,亦可使用聚酯多元醇、聚醚多元醇等。脂肪族及脂環式的多元醇,可列舉出1,4-丁二醇、1,6-己二醇、乙二醇、二乙二醇、三乙二醇、丙二醇、新戊二醇、三羥甲基乙烷、三羥甲基丙烷、二-三羥甲基丙烷、新戊四醇、二新戊四醇、二羥甲基庚烷、二羥甲基丙酸、二羥甲基丁酸、甘油、加氫雙酚A等。 In addition, in addition to aromatic, aliphatic, or alicyclic polyols, polyesters that can be used to form urethane compounds containing isocyanate groups at the end by reaction with polyisocyanates can also be polyesters. Polyols, polyether polyols, and the like. Examples of the aliphatic and alicyclic polyols include 1,4-butanediol, 1,6-hexanediol, ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, neopentyl glycol, Trimethylolethane, trimethylolpropane, di-trimethylolpropane, neopentaerythritol, dinepentaerythritol, dimethylol heptane, dimethylolpropanoic acid, dimethylol Butyric acid, glycerol, hydrogenated bisphenol A, etc.
聚酯多元醇,係藉由上述多元醇與多元羧酸或其酐之脫水縮合反應而得到。多元羧酸或其酐的例子,對於可成為酐者附加「(酐)」來表示時,係有琥珀酸(酐)、己二酸(酐)、順丁烯二酸(酐)、伊康酸(酐)、偏苯三甲酸(酐)、焦蜜石酸(酐)、鄰苯二甲酸(酐)、間苯二甲酸、對苯二甲酸、六氫鄰苯二甲酸(酐)等。 The polyester polyol is obtained by the dehydration condensation reaction of the above-mentioned polyol and a polycarboxylic acid or an anhydride thereof. Examples of polybasic carboxylic acids or their anhydrides are shown by adding "(anhydride)" to those who can become anhydrides, which are succinic acid (anhydride), adipic acid (anhydride), maleic acid (anhydride), and Ikon Acid (anhydride), trimellitic acid (anhydride), pyromelic acid (anhydride), phthalic acid (anhydride), isophthalic acid, terephthalic acid, hexahydrophthalic acid (anhydride), and the like.
聚醚多元醇,除了聚烷二醇之外,可為藉由上述多元醇或二羥基苯類與環氧烷之反應而得到之經聚氧伸烷基改質之多元醇等。 In addition to polyalkylene glycols, polyether polyols may be polyoxyalkylene modified polyols obtained by reacting the above-mentioned polyols or dihydroxybenzenes with alkylene oxides.
聚酯(甲基)丙烯酸低聚物,為分子內具有酯鍵與至少2個(甲基)丙烯醯基(典型而言為(甲基)丙烯醯氧基)之化合物。具體而言,可使用(甲基)丙烯酸、多元羧酸 或其酐、以及多元醇進行脫水縮合反應而得到。脫水縮合反應所使用之多元羧酸或其酐的例子,對於可成為酐者附加「(酐)」來表示時,係有琥珀酸(酐)、己二酸、順丁烯二酸(酐)、伊康酸(酐)、偏苯三甲酸(酐)、焦蜜石酸(酐)、六氫鄰苯二甲酸(酐)、鄰苯二甲酸(酐)、間苯二甲酸、對苯二甲酸等。此外,脫水縮合反應所使用之多元醇,可列舉出1,4-丁二醇、1,6-己二醇、乙二醇、二乙二醇、三乙二醇、丙二醇、新戊二醇、三羥甲基乙烷、三羥甲基丙烷、二-三羥甲基丙烷、新戊四醇、二新戊四醇、二羥甲基庚烷、二羥甲基丙酸、二羥甲基丁酸、甘油、加氫雙酚A等。 A polyester (meth) acrylic oligomer is a compound having an ester bond in the molecule and at least two (meth) acrylfluorenyl groups (typically (meth) acrylfluorenyloxy). Specifically, (meth) acrylic acid and polycarboxylic acid can be used. Or its anhydride and a polyhydric alcohol obtained by dehydration condensation reaction. Examples of the polycarboxylic acid or its anhydride used in the dehydration condensation reaction include "(anhydride)" for those who can be an anhydride, which are succinic acid (anhydride), adipic acid, and maleic acid (anhydride). , Iconic acid (anhydride), trimellitic acid (anhydride), pyromelic acid (anhydride), hexahydrophthalic acid (anhydride), phthalic acid (anhydride), isophthalic acid, terephthalic acid Formic acid and so on. Examples of the polyhydric alcohol used in the dehydration condensation reaction include 1,4-butanediol, 1,6-hexanediol, ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, and neopentyl glycol. , Trimethylolethane, trimethylolpropane, di-trimethylolpropane, neopentaerythritol, dinepentaerythritol, dimethylol heptane, dimethylolpropionic acid, dimethylol Butyric acid, glycerol, hydrogenated bisphenol A, etc.
環氧(甲基)丙烯酸低聚物,例如可藉由聚縮水甘油醚與(甲基)丙烯酸之加成反應而得到,且於分子內具有至少2個(甲基)丙烯醯氧基。加成反應所使用之聚縮水甘油醚,可列舉出乙二醇二縮水甘油醚、丙二醇二縮水甘油醚、三丙二醇二縮水甘油醚、1,6-己二醇二縮水甘油醚、雙酚A二縮水甘油醚等。 The epoxy (meth) acrylic acid oligomer can be obtained, for example, by the addition reaction of polyglycidyl ether and (meth) acrylic acid, and has at least two (meth) acrylic acid groups in the molecule. Examples of the polyglycidyl ether used in the addition reaction include ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, and bisphenol A. Diglycidyl ether and so on.
當活化能射線硬化型接著劑含有自由基聚合性化合物時,較佳係含有光自由基聚合起始劑。光自由基聚合起始劑,為藉由可見光、紫外線、X射線、或電子束類之活化能射線的照射,使自由基硬化性化合物開始進行聚合反應者。光自由基聚合起始劑,可僅單獨使用1種亦可併用2種以上。 When the active energy ray-curable adhesive contains a radical polymerizable compound, it is preferable to contain a photoradical polymerization initiator. The photo-radical polymerization initiator is a person who starts a polymerization reaction of a radical-hardening compound by irradiation with an active energy ray such as visible light, ultraviolet rays, X-rays, or electron beams. The photoradical polymerization initiator may be used alone or in combination of two or more.
光自由基聚合起始劑的具體例,包含:苯乙酮、3-甲基苯乙酮、苄基二甲基縮醛、1-(4-異丙基苯基)-2- 羥基-2-甲基丙烷-1-酮、2-甲基-1-[4-(甲硫基)苯基-2-嗎啉丙烷-1-酮、2-羥基-2-甲基-1-苯基丙烷-1-酮等之苯乙酮系起始劑;二苯基酮、4-氯二苯基酮、4,4’-二胺基二苯基酮等之二苯基酮系起始劑;安息香丙醚、安息香乙醚等之安息香醚系起始劑;4-異丙基噻噸酮等之噻噸酮系起始劑;其他包含氧雜蒽酮、茀酮、樟腦醌、苯甲醛、蒽醌。 Specific examples of the photo-radical polymerization initiator include acetophenone, 3-methylacetophenone, benzyldimethylacetal, and 1- (4-isopropylphenyl) -2- Hydroxy-2-methylpropane-1-one, 2-methyl-1- [4- (methylthio) phenyl-2-morpholine propane-1-one, 2-hydroxy-2-methyl-1 -Acetophenone-based initiators such as phenylpropane-1-one; diphenylketones such as diphenylketone, 4-chlorodiphenylketone, 4,4'-diaminodiphenylketone, etc. Starters; benzoin ether-based initiators such as benzoin propyl ether, benzoin ethyl ether; thioxanthone-based initiators such as 4-isopropylthioxanthone; others include xanthone, fluorenone, camphorquinone, Benzaldehyde, anthraquinone.
活化能射線硬化型接著劑中之光自由基聚合起始劑的調配量,相對於自由基聚合性化合物100質量份,通常為0.5至20質量份,較佳為1至6質量份。藉由將光自由基聚合起始劑調配0.5質量份以上,可使自由基聚合性化合物充分地硬化,對所得到之偏光板可賦予高機械強度與接著強度。另一方面,其量過多時,可能會導致偏光板之耐久性降低。 The blending amount of the photo-radical polymerization initiator in the active energy ray-curable adhesive is usually 0.5 to 20 parts by mass, and preferably 1 to 6 parts by mass based on 100 parts by mass of the radical polymerizable compound. By blending the photo radical polymerization initiator with 0.5 parts by mass or more, the radical polymerizable compound can be sufficiently hardened, and high mechanical strength and adhesion strength can be imparted to the obtained polarizing plate. On the other hand, when the amount is too large, the durability of the polarizing plate may be reduced.
本發明中,活化能射線硬化型接著劑例如,為了調整至適合於所採用的塗佈方式之黏度,可含有有機溶劑,但較佳係實質上不含溶劑(無溶劑)。所謂「實質上不含」,意指未排除溶劑不可避免地混入之情形。含有溶劑時,相對於活化能射線硬化型接著劑100質量%,溶劑的含量較佳為10質量%以下。藉由使活化能射線硬化型接著劑實質上不含溶劑,可抑制構成偏光片之聚乙烯醇之多烯化的進行,此外,由於不須進行使接著劑層乾燥之步驟,所以亦可提升生產性。 In the present invention, the active energy ray-curable adhesive may contain, for example, an organic solvent in order to adjust the viscosity suitable for the coating method to be used, but it is preferably substantially solvent-free (solvent-free). By "substantially free", it is meant that the situation where the solvent is inevitably mixed in is not excluded. When a solvent is contained, the content of the solvent is preferably 10% by mass or less based on 100% by mass of the active energy ray-curable adhesive. By making the active energy ray-curable adhesive substantially free of a solvent, the polyenelation of the polyvinyl alcohol constituting the polarizer can be suppressed. In addition, since the step of drying the adhesive layer is not required, it can be improved. Productive.
活化能射線硬化型接著劑,可視需要含有氧呾、多元醇等之陽離子聚合促進劑、光增感劑、離子捕 集劑、抗氧化劑、鏈轉移劑、黏著賦予劑、熱塑性樹脂、填充劑、流動調整劑、塑化劑、消泡劑、抗靜電劑、平坦化劑、溶劑等之添加劑。 Active energy ray hardening type adhesive, containing cationic polymerization accelerator, photosensitizer, ion trap, etc. Additives such as collectors, antioxidants, chain transfer agents, adhesion-imparting agents, thermoplastic resins, fillers, flow regulators, plasticizers, defoamers, antistatic agents, flattening agents, solvents, etc.
本發明之光學積層體中,由活化能射線硬化型接著劑所形成之接著劑層的厚度(硬化後),通常為0.001至10μm,較佳為0.01至5μm,尤佳為0.01至3μm,更佳為0.02至2μm。當接著劑層的厚度位於前述範圍內時,可充分地確保偏光片與保護膜之間的密著力,且外觀上亦佳,並且亦有益於偏光板的薄膜化,故對於本發明之光學積層體為佳。 In the optical multilayer body of the present invention, the thickness (after hardening) of the adhesive layer formed of the active energy ray-curable adhesive is usually 0.001 to 10 μm, preferably 0.01 to 5 μm, and particularly preferably 0.01 to 3 μm, more It is preferably 0.02 to 2 μm. When the thickness of the adhesive layer is within the foregoing range, the adhesion between the polarizer and the protective film can be sufficiently ensured, and the appearance is also good, and it is also beneficial to the thinning of the polarizing plate. The body is better.
本發明中,活化能射線硬化型接著劑層,例如可於偏光片或積層於偏光片之保護膜上,塗佈活化能射線硬化型接著劑或是貼合預先形成為膜狀之活化能射線硬化型接著劑,並照射活化能射線使接著劑層硬化而形成。塗佈活化能射線硬化型接著劑之方法,可使用一般所知的方法,例如可使用流體澆注法、繞線棒塗佈法、凹版塗佈法、逗號輪塗佈法、刮刀塗佈法、壓模澆注法、浸漬塗佈法、噴霧法等。流體澆注法,為一面將作為被塗佈物的膜往大致垂直方向、大致水平方向、或兩者之間的斜向移動,一面使接著劑流入其表面並擴散塗佈之方法。塗佈接著劑後,將偏光片及與其貼合之保護膜重疊,並藉由軋輥等予以夾持以進行膜的貼合。使用軋輥之膜的貼合,例如可採用:在塗佈接著劑後,藉由輥等進行加壓而均一地按壓擴展之方法;以及在塗佈接著劑後,通過輥與輥之間 並進行加壓而按壓擴展之方法等。此時,所使用之輥的材質可為金屬或橡膠等。此外,在使膜通過複數個輥之間而按壓擴展時,複數個輥可為相同材質或不同材質。 In the present invention, the active energy ray-curable adhesive layer may be, for example, coated on an polarizer or a protective film laminated on a polarizer, and coated with an active energy ray-curable adhesive or bonded with an active energy ray formed in advance into a film. A hardening type adhesive is formed by irradiating an active energy ray to harden the adhesive layer. As a method for applying the active energy ray-curable adhesive, a generally known method can be used. For example, a fluid casting method, a wire rod coating method, a gravure coating method, a comma wheel coating method, a doctor blade coating method, Die casting method, dip coating method, spray method and the like. The fluid casting method is a method in which a film to be coated is moved to a substantially vertical direction, a horizontal direction, or an oblique direction therebetween while the adhesive flows into the surface and spreads the coating. After the adhesive is applied, the polarizer and the protective film attached to the polarizer are overlapped, and sandwiched by a roller or the like to adhere the film. For bonding using a roll film, for example, a method of uniformly pressing and expanding by applying pressure with a roller or the like after applying the adhesive, and passing between the roller and the roller after applying the adhesive A method of pressurizing and pressing to expand. In this case, the material of the roller used may be metal or rubber. In addition, when the film is pressed and expanded by passing between a plurality of rollers, the plurality of rollers may be the same material or different materials.
活化能射線,例如可使用可見光、紫外線、紅外線、X射線、α射線、β射線、γ射線及電子束等。本發明中,較佳係使用紫外線。活化能射線的光源並無特別限定,較佳為在波長400nm以下具有發光分布之活化能射線,具體而言,較佳為低壓汞燈、中壓汞燈、高壓汞燈、超高壓汞燈、化學燈、黑光燈、微波激發汞燈、金屬鹵化物燈等。 Examples of the active energy ray include visible light, ultraviolet rays, infrared rays, X-rays, α-rays, β-rays, γ-rays, and electron beams. In the present invention, ultraviolet rays are preferably used. The source of the active energy ray is not particularly limited, and preferably it is an active energy ray having a light emission distribution below a wavelength of 400 nm. Specifically, a low-pressure mercury lamp, a medium-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high-pressure mercury lamp, Chemical lamp, black light lamp, microwave excited mercury lamp, metal halide lamp, etc.
對活化能射線硬化性接著劑之光照射強度,可因應活化能射線硬化性接著劑的組成來適當地決定,並無特別限定,對聚合起始劑的活化為有效之波長區域的照射強度,較佳為0.1至6000mW/cm2,尤佳為10至1000mW/cm2,更佳為20至500mW/cm2。當該照射強度位於前述範圍內時,可確保反應時間,此外,可抑制因從光源所輻射出之熱以及活化能射線硬化性接著劑於硬化時之放熱所導致之環氧樹脂的黃變或偏光片的劣化。對活化能射線硬化性接著劑之光照射時間,可因應欲硬化之活化能射線硬化性接著劑來適當地選擇,並無特別限制,但較佳是以使上述照射強度與照射時間之積所表示之積算光量成為10至10000mJ/cm2,尤佳為50至1000mJ/cm2,更佳為80至500mJ/cm2之方式來設定。當對活化能射線硬化性接著劑之積算光量位於前述範圍內時,來自聚合起始劑的活 化物質可充分地產生,可更確實地進行硬化反應,此外,照射時間不會過長,可維持良好的生產性。 The light irradiation intensity of the activation energy ray-curable adhesive can be appropriately determined according to the composition of the activation energy ray-curable adhesive, and is not particularly limited. The irradiation intensity of the wavelength region in which the activation of the polymerization initiator is effective, It is preferably from 0.1 to 6000 mW / cm 2 , particularly preferably from 10 to 1000 mW / cm 2 , and even more preferably from 20 to 500 mW / cm 2 . When the irradiation intensity is within the aforementioned range, the reaction time can be ensured, and in addition, the yellowing of the epoxy resin caused by the heat radiated from the light source and the exothermic heat of the active energy ray-curable adhesive during curing can be suppressed. Deterioration of polarizers. The light irradiation time of the active energy ray-curable adhesive can be appropriately selected according to the active energy ray-curable adhesive to be hardened, and it is not particularly limited, but it is preferable to make the product of the above-mentioned irradiation intensity and irradiation time represents the accumulated light quantity becomes 10 to 10000mJ / cm 2, particularly preferably 50 to 1000mJ / cm 2, more preferably 80 to 500mJ / cm 2 of the embodiment is set. When the accumulated light amount of the activation energy ray-curable adhesive is within the aforementioned range, the activated material from the polymerization initiator can be sufficiently generated, and the curing reaction can be performed more reliably. In addition, the irradiation time will not be excessively long and can be maintained. Good productivity.
藉由活化能射線的照射所進行之活化能射線硬化型接著劑的硬化,例如在不會使偏光片的偏光度、穿透率及色相,以及構成保護膜及光學層之各種膜的透明性之偏光板的各項機能降低之條件下來進行。 The hardening of the active energy ray-curable adhesive by irradiation of the active energy ray, for example, does not prevent the polarization, transmittance, and hue of the polarizer, and the transparency of various films constituting the protective film and the optical layer The various functions of the polarizer are reduced.
於偏光片與保護膜之接著面,為了提升接著性,可適當地施以電漿處理、電暈處理、紫外線照射處理、火焰(flame)處理、皂化處理等之表面處理。皂化處理,可列舉出浸漬在氫氧化鈉或氫氧化鉀等鹼的水溶液之方法。 A surface treatment such as a plasma treatment, a corona treatment, an ultraviolet irradiation treatment, a flame treatment, a saponification treatment, or the like may be appropriately applied to the adhesion surface of the polarizer and the protective film. The saponification treatment includes a method of immersing in an aqueous solution of an alkali such as sodium hydroxide or potassium hydroxide.
本發明之光學積層體中,偏光板,可視需要再積層相位差膜、視角補償膜、亮度提升膜、防眩膜、抗反射膜、聚光膜等之光學膜或光學層。此等光學膜及光學層,可經由後述由黏著劑所構成之黏著劑層而貼合於偏光板。 In the optical laminated body of the present invention, the polarizing plate may be further laminated with an optical film or an optical layer such as a retardation film, a viewing angle compensation film, a brightness enhancement film, an anti-glare film, an anti-reflection film, and a light-condensing film. These optical films and optical layers can be bonded to a polarizing plate via an adhesive layer composed of an adhesive described later.
相位差膜為顯示光學異向性之光學膜,相位差膜,可列舉出將高分子原材料進行單軸或雙軸拉伸處理而成之複折射膜、液晶聚合物的配向膜、以膜來支撐液晶聚合物的配向層者等。拉伸處理,例如可藉由輥拉伸、沿長間隙拉伸法、拉幅拉伸法、管狀拉伸法等來進行。拉伸倍率,於單軸拉伸時,一般為1.1至3倍。相位差膜的厚度並無特別限制,一般為10至200μm,較佳為20至100μm。 The retardation film is an optical film showing optical anisotropy. Examples of the retardation film include a birefringent film obtained by subjecting a polymer material to uniaxial or biaxial stretching, an alignment film of a liquid crystal polymer, and a film. Those supporting an alignment layer of a liquid crystal polymer. The stretching treatment can be performed by, for example, roll stretching, long-gap stretching, tenter stretching, or tubular stretching. The stretching ratio is generally 1.1 to 3 times when uniaxially stretched. The thickness of the retardation film is not particularly limited, but is generally 10 to 200 μm, and preferably 20 to 100 μm.
高分子原材料,例如可列舉出:聚乙烯醇、聚乙烯縮丁醛、聚甲基乙烯基醚、聚丙烯酸羥乙酯、羥乙基纖維素、羥丙基纖維素、甲基纖維素、聚碳酸酯、聚芳酯、聚碸、聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯、聚醚碸、聚伸苯硫醚、聚伸苯醚、聚烯丙碸、聚乙烯醇、聚醯胺、聚醯亞胺、聚烯烴、具有降莰烯結構之聚烯烴、聚氯乙烯、纖維素系聚合物、或是此等的二元系、三元系的各種共聚物、接枝共聚物、摻合物等。此等高分子原材料,可藉由拉伸等而成為配向物(拉伸膜)。 Examples of the polymer material include polyvinyl alcohol, polyvinyl butyral, polymethyl vinyl ether, polyhydroxyethyl acrylate, hydroxyethyl cellulose, hydroxypropyl cellulose, methyl cellulose, and poly Carbonate, polyarylate, polyfluorene, polyethylene terephthalate, polyethylene naphthalate, polyether fluorene, polyphenylene sulfide, polyphenylene ether, polyallylfluorene, polyvinyl alcohol , Polyamide, polyimide, polyolefin, polyolefin with norbornene structure, polyvinyl chloride, cellulose polymer, or various binary and ternary copolymers, Copolymers, blends, etc. These polymer raw materials can be oriented (stretched film) by stretching or the like.
液晶聚合物,例如可列舉出:賦予液晶配向性之共軛性的直線狀原子團(液晶原)係被導入聚合物的主鏈或側鏈之主鏈型或側鏈型的各種聚合物。主鏈型之液晶聚合物的具體例,可列舉出:以賦予彎曲性之間隔部來鍵結液晶原基之結構之例如向列配向性的聚酯系液晶聚合物、盤形分子聚合物或膽固醇型聚合物等。側鏈型之液晶聚合物的具體例,可列舉出:以聚矽氧烷、聚丙烯酸酯、聚甲基丙烯酸酯或聚丙二酸酯為主鏈骨架,並具有經由包含共軛性的原子團之間隔部,而由向列配向賦予性之對位取代的環狀化合物單位所構成之液晶原部作為側鏈者等。此等液晶聚合物,例如係將在玻璃板上所形成之聚醯亞胺或聚乙烯醇等之薄膜的表面進行磨刷處理者、或是在氧化矽斜向蒸鍍者等的配向處理面上,將液晶聚合物的溶液擴展並進行熱處理而進行。 The liquid crystal polymer includes, for example, various polymers in which a linear atomic group (a lysogen) that imparts conjugate property to liquid crystal alignment is introduced into a main chain or a side chain of a polymer or a side chain. Specific examples of the main chain type liquid crystal polymer include, for example, a nematic alignment polyester liquid crystal polymer, a discotic polymer or Cholesterol polymer and so on. Specific examples of the side chain type liquid crystal polymer include polysiloxane, polyacrylate, polymethacrylate, or polymalonate as the main chain skeleton, and a polymer having a conjugated atomic group. The spacer portion, and the liquid crystal original portion composed of a cyclic compound unit substituted with a para-position imparting nematic alignment as a side chain. Such a liquid crystal polymer is, for example, an alignment treatment surface on which the surface of a film such as polyimide or polyvinyl alcohol formed on a glass plate is subjected to a rubbing treatment, or an oblique vapor deposition of silicon oxide, or the like. Then, the solution of the liquid crystal polymer is spread and heat-treated.
相位差膜,例如可為以補償因各種波長板 或液晶層的複折射所導致之著色或視角等為目的,因應使用目的而具有相位差者,可積層2種以上的相位差膜以控制相位差等之光學特性者等。 A retardation film, for example, can be used to compensate for various wavelength plates For the purpose of coloring or viewing angle caused by the birefringence of the liquid crystal layer, etc., if there is a retardation according to the purpose of use, those who can laminate two or more retardation films to control the optical characteristics of the retardation, etc.
視角補償膜,係用於在從相對於畫面呈稍微斜向之方向觀看液晶顯示裝置的畫面時,亦能夠以較鮮明地觀看畫面之方式擴展視角之膜。此視角補償膜,例如有相位差膜,液晶聚合物等之配向膜,或是在透明基材上支撐液晶聚合物等之配向層者等。通常的相位差膜,係使用於其面方向經單軸拉伸之具有複折射之聚合物膜,相對於此,用於作為視角補償膜之相位差膜,係使用:於其面方向經雙軸拉伸之具有複折射之聚合物膜、或是於該面方向經單軸拉伸且於該厚度方向亦經拉伸而控制厚度方向的折射率之具有複折射之聚合物膜或傾斜配向膜般之雙向拉伸膜等。傾斜配向膜,例如可列舉出:將熱收縮膜接著於聚合物膜,並在因加熱所形成之收縮力的作用下將聚合物膜進行拉伸處理及/或收縮處理者,或是將液晶聚合物斜向配向者等。相位差膜的原材料聚合物,可使用與先前相位差膜中所說明之聚合物為相同者,可適當地選擇使用:以防止液晶單元之由於相位差所致之視角的變化導致之著色等,或是擴大良好觀看性的視角等為目的者。 The viewing angle compensation film is a film that can expand the viewing angle in a way that the screen is viewed more clearly when the screen of the liquid crystal display device is viewed from a slightly oblique direction with respect to the screen. The viewing angle compensation film includes, for example, an alignment film of a retardation film, a liquid crystal polymer, or an alignment layer that supports a liquid crystal polymer on a transparent substrate. Ordinary retardation films are polymer films with birefringence that are uniaxially stretched in the plane direction. In contrast, retardation films that are used as viewing angle compensation films are used: A biaxially stretched polymer film with birefringence, or a birefringent polymer film with oblique alignment that is uniaxially stretched in that direction and also stretched in the thickness direction to control the refractive index in the thickness direction Film-like biaxially stretched film. Examples of the oblique alignment film include a heat shrinkable film adhered to a polymer film, and a polymer film subjected to a stretching treatment and / or a shrinkage treatment under the action of a shrinkage force formed by heating, or a liquid crystal Polymer oblique alignment and so on. The raw material polymer of the retardation film can be the same as the polymer described in the previous retardation film, and can be appropriately selected and used: to prevent the coloration of the liquid crystal cell caused by the change of the viewing angle caused by the retardation, etc. Or for the purpose of expanding a good viewing angle.
此外,從達成良好觀看性的寬廣視角之觀點來看,液晶聚合物的配向層,尤其適合使用藉由三乙酸纖維素膜來支撐由盤形分子液晶聚合物的傾斜配向層所構成之光學異相性層之視角補償膜。 In addition, from the viewpoint of achieving a wide viewing angle with good viewing properties, the alignment layer of the liquid crystal polymer is particularly suitable for supporting an optical difference formed by a tilted alignment layer of a discotic liquid crystal polymer with a cellulose triacetate film. Phase viewing angle compensation film.
[黏著劑層] [Adhesive layer]
本發明之光學積層體中,第一黏著劑層及第二黏著劑層分別積層而配置於偏光板的表面。第一黏著劑層及第二黏著劑層,是由黏著劑所構成。構成第一黏著劑層及第二黏著劑層之黏著劑,可為相同或相異。 In the optical laminated body of the present invention, the first adhesive layer and the second adhesive layer are laminated on the surface of the polarizing plate, respectively. The first adhesive layer and the second adhesive layer are composed of an adhesive. The adhesives constituting the first adhesive layer and the second adhesive layer may be the same or different.
本發明中,黏著劑係含有樹脂而構成。黏著劑所含有之樹脂的種類並無特別限定,例如可列舉出(甲基)丙烯酸樹脂、聚矽氧樹脂、胺甲酸乙酯樹脂、及橡膠等。黏著劑可含有單一或複數種樹脂。從可藉由選擇導入於樹脂之單體的種類而容易將機能性賦予至黏著劑之點來看,前述樹脂較佳係採用(甲基)丙烯酸樹脂(A)。(甲基)丙烯酸樹脂(A),例如可列舉出以來自下述式(1)所示之(甲基)丙烯酸酯(以下亦稱為「單體(1)」的結構單位為主成分之聚合物。本發明中,所謂「以來自單體(1)的結構單位為主成分之聚合物」,意指相對於構成聚合物之全部結構單位,較佳係含有來自單體(1)的結構單位40質量%以上,尤佳為60質量%以上,例如為80質量%以上。此情況,相對於構成聚合物之全部結構單位,通常含有100質量%以下,較佳為90質量%以下之來自單體(1)的結構單位。 In the present invention, the adhesive is constituted by containing a resin. The type of the resin contained in the adhesive is not particularly limited, and examples thereof include (meth) acrylic resin, silicone resin, urethane resin, and rubber. The adhesive may contain a single or a plurality of resins. From the viewpoint that the functionality can be easily imparted to the adhesive by selecting the type of the monomer introduced into the resin, the resin is preferably a (meth) acrylic resin (A). Examples of the (meth) acrylic resin (A) include a structural unit derived from a (meth) acrylic acid ester (hereinafter also referred to as "monomer (1)") as a main component, which is represented by the following formula (1): Polymer. In the present invention, the so-called "polymer having a structural unit derived from the monomer (1) as a main component" means that it preferably contains a polymer derived from the monomer (1) with respect to all structural units constituting the polymer. The structural unit is 40% by mass or more, particularly preferably 60% by mass or more, for example, 80% by mass or more. In this case, the total structural unit of the polymer generally contains 100% by mass or less, preferably 90% by mass or less Structural unit derived from monomer (1).
式(1)中,R1為氫原子或甲基,R2為通常碳 數為14以下,較佳為10以下,且通常為1以上之烷基或芳烷基。 In the formula (1), R 1 is a hydrogen atom or a methyl group, and R 2 is an alkyl group or an aralkyl group usually having a carbon number of 14 or less, preferably 10 or less, and usually 1 or more.
本發明之一實施形態中,(甲基)丙烯酸樹脂(A),除了來自(甲基)丙烯酸酯(單體(1))的結構單位之外,更可含有其他結構單位,尤其是來自具有極性官能基之單體的結構單位,較佳為來自具有極性官能基之(甲基)丙烯酸系化合物的結構單位。極性官能基,可列舉出羧基、羥基、胺基、及以環氧環為代表之雜環基等。具有極性官能基之(甲基)丙烯酸系化合物,例如可列舉出(甲基)丙烯酸、(甲基)丙烯酸2-(二甲基胺基)乙酯、(甲基)丙烯酸2-羥乙酯、及丙烯酸縮水甘油酯等。再者,(甲基)丙烯酸樹脂(A),亦可含有來自單體(1)以外之不具有極性官能基之單體的結構單位。可較佳地使用之結構單位(單體),可列舉出來自分子內具有1個烯烴性雙鍵與至少1個芳香環之單體的結構單位,較佳為來自具有芳香環之(甲基)丙烯酸系化合物的結構單位。本說明書中,所謂(甲基)丙烯酸,意指可為丙烯酸及甲基丙烯酸之任一種,其他,在稱為(甲基)丙烯酸酯等時,「(甲基)」亦具有同樣涵義。 In one embodiment of the present invention, the (meth) acrylic resin (A) may contain other structural units in addition to the structural unit derived from the (meth) acrylic acid ester (monomer (1)). The structural unit of the polar functional group monomer is preferably a structural unit derived from a (meth) acrylic compound having a polar functional group. Examples of the polar functional group include a carboxyl group, a hydroxyl group, an amine group, and a heterocyclic group typified by an epoxy ring. Examples of the (meth) acrylic compound having a polar functional group include (meth) acrylic acid, 2- (dimethylamino) ethyl (meth) acrylate, and 2-hydroxyethyl (meth) acrylate , And glycidyl acrylate. The (meth) acrylic resin (A) may contain a structural unit derived from a monomer having no polar functional group other than the monomer (1). The structural unit (monomer) that can be preferably used includes a structural unit derived from a monomer having one olefinic double bond and at least one aromatic ring in the molecule, and is preferably derived from a (methyl group having an aromatic ring). ) Structural units of acrylic compounds. In this specification, (meth) acrylic acid means any of acrylic acid and methacrylic acid, and when it is called (meth) acrylate or the like, "(meth)" also has the same meaning.
單體(1)中,R2為烷基者,更具體而言,可例示出丙烯酸甲酯、丙烯酸乙酯、丙烯酸丙酯、丙烯酸正丁酯、丙烯酸正辛酯、及丙烯酸十二烷酯類之直鏈狀丙烯酸烷酯;丙烯酸異丁酯、丙烯酸2-乙基己酯、及丙烯酸異辛酯類之分枝狀的丙烯酸烷酯;甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丙酯、甲基丙烯酸正丁酯、甲基丙 烯酸正辛酯、及甲基丙烯酸月桂酯類之直鏈狀甲基丙烯酸烷酯;以及甲基丙烯酸異丁酯、甲基丙烯酸2-乙基己酯、及甲基丙烯酸異辛酯類之分枝狀的甲基丙烯酸烷酯。 In the monomer (1), R 2 is an alkyl group. More specifically, methyl acrylate, ethyl acrylate, propyl acrylate, n-butyl acrylate, n-octyl acrylate, and dodecyl acrylate can be exemplified. Linear alkyl acrylates; branched alkyl acrylates such as isobutyl acrylate, 2-ethylhexyl acrylate, and isooctyl acrylate; methyl methacrylate, ethyl methacrylate, and formazan Propyl acrylate, n-butyl methacrylate, n-octyl methacrylate, and lauryl methacrylate linear alkyl methacrylates; and isobutyl methacrylate, 2-ethyl methacrylate Branched alkyl methacrylates based on hexyl esters and isooctyl methacrylates.
此等當中,較佳為丙烯酸正丁酯,具體而言,構成(甲基)丙烯酸樹脂(A)之全部結構單位(單體)中,較佳係丙烯酸正丁酯為50質量%以上,且滿足關於前述單體(1)之規定。 Among these, n-butyl acrylate is preferable, and specifically, among all structural units (monomers) constituting the (meth) acrylic resin (A), n-butyl acrylate is preferably 50% by mass or more, and The requirements regarding the aforementioned monomer (1) are satisfied.
單體(1)中,R2為芳烷基者,具體而言可例示出丙烯酸苄酯或甲基丙烯酸苄酯等。 In the monomer (1), when R 2 is an aralkyl group, specific examples include benzyl acrylate and benzyl methacrylate.
此等單體(1),可分別單獨使用或組合使用。 These monomers (1) can be used individually or in combination.
前述式(1)中之構成R2之烷基或芳烷基,其氫原子亦可由基-O-(C2H4O)n-R3取代。 The hydrogen atom of the alkyl group or aralkyl group constituting R 2 in the aforementioned formula (1) may be substituted by the group -O- (C 2 H 4 O) n -R 3 .
當前述式(1)中之構成R2之烷基或芳烷基的氫原子由基-O-(C2H4O)n-R3取代時,n較佳為0或1至4的整數,尤佳為0、1或2。此外,R3為碳數12以下的烷基或芳基,若烷基的碳數為3以上,則可為直鏈或分枝。列舉出構成R3之芳基的例子,除了苯基或萘基之外,有包括甲苯基或二甲苯基、乙基苯基等經核烷基取代之苯基、聯苯基(或苯基苯基)等。R3特佳為此等芳基。 When the hydrogen atom of the alkyl group or aralkyl group constituting R 2 in the aforementioned formula (1) is substituted with a group -O- (C 2 H 4 O) n -R 3 , n is preferably 0 or 1 to 4 Integer, particularly preferably 0, 1, or 2. In addition, R 3 is an alkyl group or an aryl group having a carbon number of 12 or less, and if the carbon number of the alkyl group is 3 or more, it may be a straight chain or a branch. Examples of aryl groups constituting R 3 are listed. In addition to phenyl or naphthyl, there are phenyl and biphenyl (or phenyl) substituted with nucleoalkyl groups such as tolyl, xylyl, and ethylphenyl. Phenyl) and the like. R 3 is particularly preferred for such aryl groups.
式(1)中的R2為烷基或芳烷基且R2之烷基或芳烷基的氫原子係由基-O-(C2H4O)n-R3取代之(甲基)丙烯酸酯,具體可例示出丙烯酸2-甲氧基乙酯、丙烯酸乙氧基甲酯、丙烯酸2-苯氧基乙酯、丙烯酸2-(2-苯氧基乙氧基)乙酯、以及丙烯酸2-(鄰苯基苯氧基)乙酯類之丙烯酸的烷氧 基烷酯、芳氧基烷酯或芳氧基乙氧基烷酯;甲基丙烯酸2-甲氧基乙酯、甲基丙烯酸乙氧基甲酯、甲基丙烯酸2-苯氧基乙酯、甲基丙烯酸2-(2-苯氧基乙氧基)乙酯、以及甲基丙烯酸2-(鄰苯基苯氧基)乙酯類之甲基丙烯酸的烷氧基烷酯、芳氧基烷酯或芳氧基乙氧基烷酯等。 R 2 in the formula (1) is an alkyl group or an aralkyl group and a hydrogen atom of the alkyl group or the aralkyl group of R 2 is substituted by a group -O- (C 2 H 4 O) n -R 3 (methyl ) Acrylate, specifically, 2-methoxyethyl acrylate, ethoxymethyl acrylate, 2-phenoxyethyl acrylate, 2- (2-phenoxyethoxy) ethyl acrylate, and 2- (o-phenylphenoxy) ethyl acrylates are alkoxyalkyl esters, aryloxyalkyl esters or aryloxyethoxyalkyl esters of acrylic acid; 2-methoxyethyl methacrylate, methyl Ethoxymethyl methacrylate, 2-phenoxyethyl methacrylate, 2- (2-phenoxyethoxy) ethyl methacrylate, and 2- (o-phenylphenoxy) methacrylate ) Ethyl alkoxyalkyl methacrylates, aryloxy alkyl esters, aryloxy ethoxy alkyl esters, and the like.
本發明之(甲基)丙烯酸樹脂(A),可含有來自單體(1)以外之不具有極性官能基之單體的結構單位。單體(1)以外之不具有極性官能基之單體,可列舉出於分子內具有脂環式結構之(甲基)丙烯酸酯單體、苯乙烯系單體、乙烯基系單體、以及於分子內具有複數個(甲基)丙烯醯基之單體等。 The (meth) acrylic resin (A) of the present invention may contain a structural unit derived from a monomer having no polar functional group other than the monomer (1). Examples of the monomer having no polar functional group other than the monomer (1) include (meth) acrylate monomers having an alicyclic structure in the molecule, styrene-based monomers, vinyl-based monomers, and A monomer having a plurality of (meth) acrylfluorenyl groups in the molecule.
接著說明於分子內具有脂環式結構之(甲基)丙烯酸酯單體。脂環式結構係指碳數通常為5以上,較佳為5至7左右之環石蠟結構。列舉出具有脂環式結構之丙烯酸酯單體的具體例,係有丙烯酸異莰酯、丙烯酸環己酯、丙烯酸二環戊酯、丙烯酸環十二烷酯、丙烯酸甲基環己酯、丙烯酸三甲基環己酯、丙烯酸三級丁基環己酯、α-乙氧基丙烯酸環己酯、丙烯酸環己基苯酯等。此外,列舉出具有脂環式結構之甲基丙烯酸酯單體的具體例,係有甲基丙烯酸異莰酯、甲基丙烯酸環己酯、甲基丙烯酸二環戊酯、甲基丙烯酸環十二烷酯、甲基丙烯酸甲基環己酯、甲基丙烯酸三甲基環己酯、甲基丙烯酸三級丁基環己酯、甲基丙烯酸環己基苯酯等。 Next, a (meth) acrylic acid ester monomer which has an alicyclic structure in a molecule is demonstrated. The alicyclic structure refers to a cyclic paraffin structure having a carbon number of usually 5 or more, preferably about 5 to 7. Specific examples of acrylate monomers having an alicyclic structure are isoamyl acrylate, cyclohexyl acrylate, dicyclopentyl acrylate, cyclododecyl acrylate, methyl cyclohexyl acrylate, and triacrylate Methyl cyclohexyl, tert-butyl cyclohexyl acrylate, α-ethoxy cyclohexyl acrylate, cyclohexyl phenyl acrylate and the like. In addition, specific examples of methacrylic acid ester monomers having an alicyclic structure are listed, which are isoamyl methacrylate, cyclohexyl methacrylate, dicyclopentyl methacrylate, and cyclododecyl methacrylate. Alkyl esters, methylcyclohexyl methacrylate, trimethylcyclohexyl methacrylate, tertiary butyl cyclohexyl methacrylate, cyclohexylphenyl methacrylate, and the like.
列舉出苯乙烯系單體的例子,除了苯乙烯 之外,係有甲基苯乙烯、二甲基苯乙烯、三甲基苯乙烯、乙基苯乙烯、二乙基苯乙烯、三乙基苯乙烯、丙基苯乙烯、丁基苯乙烯、己基苯乙烯、庚基苯乙烯、及辛基苯乙烯類之烷基苯乙烯;氟苯乙烯、氯苯乙烯、溴苯乙烯、二溴苯乙烯、及碘苯乙烯類之鹵化苯乙烯;此外,有硝基苯乙烯、乙醯基苯乙烯、甲氧基苯乙烯、二乙烯基苯等。 Examples of styrenic monomers except styrene In addition, there are methylstyrene, dimethylstyrene, trimethylstyrene, ethylstyrene, diethylstyrene, triethylstyrene, propylstyrene, butylstyrene, and hexyl. Alkyl styrenes of styrene, heptyl styrene, and octyl styrene; fluorostyrene, chlorostyrene, bromostyrene, dibromostyrene, and halogenated styrene of iodostyrene; in addition, there are Nitrostyrene, ethenylstyrene, methoxystyrene, divinylbenzene, etc.
列舉出乙烯基系單體的例子,係有乙酸乙烯酯、丙酸乙烯酯、丁酸乙烯酯、2-乙基己酸乙烯酯及月桂酸乙烯酯類之脂肪酸乙烯酯;氯乙烯及溴乙烯類之鹵化乙烯;偏二氯乙烯類之偏二鹵化乙烯;乙烯基吡啶、乙烯基吡咯啶酮及乙烯基咔唑類之含氮芳香族乙烯;丁二烯、異戊二烯及氯丁二烯類之共軛二烯單體;此外,有丙烯腈、甲基丙烯腈等。 Examples of vinyl monomers are vinyl acetate, vinyl propionate, vinyl butyrate, vinyl 2-ethylhexanoate, and vinyl laurate fatty acid vinyl esters; vinyl chloride and vinyl bromide Kind of vinyl halide; vinylidene chloride; vinylidene halide; vinyl pyridine, vinyl pyrrolidone and vinyl carbazole nitrogen-containing aromatic ethylene; butadiene, isoprene and chloroprene Ethylene conjugated diene monomers; in addition, there are acrylonitrile and methacrylonitrile.
列舉出(甲基)丙烯醯胺衍生物的例子,係有N-羥甲基(甲基)丙烯醯胺、N-(2-羥乙基)(甲基)丙烯醯胺、N-(3-羥丙基)(甲基)丙烯醯胺、N-(4-羥丁基)(甲基)丙烯醯胺、N-(5-羥戊基)(甲基)丙烯醯胺、N-(6-羥己基)(甲基)丙烯醯胺、N-(甲氧甲基)丙烯醯胺、N-(乙氧甲基)(甲基)丙烯醯胺、N-(丙氧甲基)(甲基)丙烯醯胺、N-(丁氧甲基)丙烯醯胺、N,N-二甲基(甲基)丙烯醯胺、N,N-二乙基(甲基)丙烯醯胺、N-異丙基(甲基)丙烯醯胺、N-(3-二甲基胺丙基)(甲基)丙烯醯胺、N-(1,1-二甲基-3-側氧基丁基)(甲基)丙烯醯胺、N-[2-(2-側氧基-1-咪唑啶基)乙基](甲基)丙烯醯胺、2-丙烯醯胺基-2-甲基-1-丙烷磺酸等。 Examples of (meth) acrylamide derivatives include N-methylol (meth) acrylamide, N- (2-hydroxyethyl) (meth) acrylamide, N- (3 -Hydroxypropyl) (meth) acrylamide, N- (4-hydroxybutyl) (meth) acrylamide, N- (5-hydroxypentyl) (meth) acrylamide, N- ( 6-hydroxyhexyl) (meth) acrylamide, N- (methoxymethyl) acrylamide, N- (ethoxymethyl) (meth) acrylamide, N- (propoxymethyl) ( (Meth) acrylamide, N- (butoxymethyl) acrylamide, N, N-dimethyl (meth) acrylamide, N, N-diethyl (meth) acrylamide, N -Isopropyl (meth) acrylamide, N- (3-dimethylaminopropyl) (meth) acrylamide, N- (1,1-dimethyl-3-oxobutyl) ) (Meth) acrylamidonium, N- [2- (2-Pentoxy-1-imidazolidinyl) ethyl] (meth) acrylamido, 2-acrylamido-2-methyl- 1-propanesulfonic acid and the like.
列舉出於分子內具有複數個(甲基)丙烯醯基之單體的例子,係有二(甲基)丙烯酸1,4-丁二醇酯、二(甲基)丙烯酸1,6-己二醇酯、二(甲基)丙烯酸1,9-壬二醇酯、二(甲基)丙烯酸乙二醇酯、二(甲基)丙烯酸二乙二醇酯、二(甲基)丙烯酸四乙二醇酯、及二(甲基)丙烯酸三丙二醇酯類之於分子內具有2個(甲基)丙烯醯基之單體;三(甲基)丙烯酸三羥甲基丙烷酯等之於分子內具有3個(甲基)丙烯醯基之單體等。 Examples of monomers having a plurality of (meth) acrylfluorenyl groups in the molecule include 1,4-butanediol di (meth) acrylate and 1,6-hexanedi (meth) acrylate. Alcohol esters, 1,9-nonanediol di (meth) acrylate, ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, tetraethylene di (meth) acrylate Alcohol esters and tripropylene glycol di (meth) acrylates have monomers with two (meth) acrylfluorene groups in the molecule; trimethylolpropane tri (meth) acrylates have in the molecule. Three (meth) acrylfluorenyl monomers and the like.
構成(甲基)丙烯酸樹脂(A)之單體,可分別含有2種以上之上述式(1)所示之(甲基)丙烯酸酯,以及視需要之具有極性官能基之單體及/或單體(1)以外之不具有極性官能基之單體。 The monomer constituting the (meth) acrylic resin (A) may contain two or more kinds of (meth) acrylates represented by the above formula (1), and optionally a monomer having a polar functional group and / or A monomer having no polar functional group other than the monomer (1).
黏著劑所含有之樹脂之依據凝膠滲透層析法(GPC:Gel Permeation Chromatography),以標準聚苯乙烯換算的重量平均分子量Mw,雖無特別限定,但Mw較佳位於50萬至200萬的範圍,尤佳位於50萬至180萬的範圍。當以標準聚苯乙烯換算的重量平均分子量為50萬以上時,可提升高溫高濕下的接著性,於透明板或圖像顯示單元與黏著劑層之間產生浮起或剝離之可能性有降低之傾向,並且重加工性,亦有提升之傾向。此外,當此重量平均分子量為200萬以下時,即使貼合於該黏著劑層之保護膜的尺寸產生變化,黏著劑層亦跟隨該尺寸變化而變動,所以液晶單元之周緣部的亮度與中心部的亮度之間不會形成差距,而有抑制白斑或色彩不均之傾向,故較佳。以重 量平均分子量Mw與數量平均分子量Mn之比Mw/Mn所表示之分子量分布並無特別限定,較佳例如位於約3至15的範圍。 The resin contained in the adhesive is based on gel permeation chromatography (GPC: Gel Permeation Chromatography), and the weight average molecular weight Mw in standard polystyrene conversion is not particularly limited, but Mw is preferably between 500,000 and 2 million. Range, particularly preferably in the range of 500,000 to 1.8 million. When the weight average molecular weight in terms of standard polystyrene is 500,000 or more, the adhesion under high temperature and high humidity can be improved, and there is a possibility of floating or peeling between the transparent plate or the image display unit and the adhesive layer. The tendency to decrease and the reworkability also tends to improve. In addition, when the weight-average molecular weight is 2 million or less, even if the size of the protective film attached to the adhesive layer changes, the adhesive layer also follows the change in size, so the brightness and center of the peripheral portion of the liquid crystal cell Since there is no gap between the brightness of the parts, it is preferable to suppress white spots or color unevenness. By weight The molecular weight distribution represented by the ratio Mw / Mn of the number average molecular weight Mw to the number average molecular weight Mn is not particularly limited, but is preferably in the range of about 3 to 15, for example.
黏著劑所含有之樹脂,例如可藉由溶液聚合法、乳化聚合法、塊狀聚合法、懸浮聚合法等之一般所知的各種方法來製造。於該樹脂的製造中,可使用聚合起始劑,其添加量相對於樹脂的製造所使用之全部單體的合計100質量份,約使用0.001至5質量份。 The resin contained in the adhesive can be produced by, for example, various generally known methods such as a solution polymerization method, an emulsion polymerization method, a block polymerization method, and a suspension polymerization method. In the production of the resin, a polymerization initiator can be used, and the amount of the polymerization initiator is about 0.001 to 5 parts by mass based on 100 parts by mass of the total of all the monomers used in the production of the resin.
聚合起始劑,可使用熱聚合起始劑或光聚合起始劑等。光聚合起始劑,例如可列舉出4-(2-羥基乙氧基)苯基(2-羥基-2-丙基)酮等。熱聚合起始劑,例如可列舉出2,2’-偶氮雙異丁腈、2,2’-偶氮雙(2-甲基丁腈)、1,1’-偶氮雙(環己烷-1-甲腈)、2,2’-偶氮雙(2,4-二甲基戊腈)、2,2’-偶氮雙(2,4-二甲基-4-甲氧基戊腈)、二甲基-2,2’-偶氮雙(二甲基丙酸酯)、及2,2’-偶氮雙(2-羥甲基丙腈)類之偶氮系化合物;過氧化月桂基、氫過氧化三級丁基、過氧化苯甲醯、三級丁基過氧基苯甲酸酯、氫過氧化異丙苯、二異丙基過氧基二碳酸酯、二丙基過氧基二碳酸酯、三級丁基過氧基新癸酸酯、三級丁基過氧基戊酸酯、及過氧化(3,5,5-三甲基己醯基)類之有機過氧化物;過硫酸鉀、過硫酸銨、及過氧化氫類之無機過氧化物等。此外,併用過氧化物與還原劑之氧化還原系起始劑等,亦可使用作為聚合起始劑。 As the polymerization initiator, a thermal polymerization initiator or a photopolymerization initiator can be used. Examples of the photopolymerization initiator include 4- (2-hydroxyethoxy) phenyl (2-hydroxy-2-propyl) ketone and the like. Examples of the thermal polymerization initiator include 2,2'-azobisisobutyronitrile, 2,2'-azobis (2-methylbutyronitrile), and 1,1'-azobis (cyclohexane). Alkane-1-carbonitrile), 2,2'-azobis (2,4-dimethylvaleronitrile), 2,2'-azobis (2,4-dimethyl-4-methoxy) Valeronitrile), dimethyl-2,2'-azobis (dimethylpropionate), and 2,2'-azobis (2-hydroxymethylpropionitrile) azo compounds; Lauryl peroxide, tertiary butyl hydroperoxide, benzoylperoxide, tertiary butyl peroxybenzoate, cumene hydroperoxide, diisopropylperoxy dicarbonate, Propylperoxydicarbonate, tert-butylperoxyneodecanate, tert-butylperoxyvalerate, and peroxo (3,5,5-trimethylhexyl) Organic peroxides; potassium persulfate, ammonium persulfate, and inorganic peroxides such as hydrogen peroxide. In addition, a redox-based initiator in which a peroxide and a reducing agent are used in combination can also be used as a polymerization initiator.
(甲基)丙烯酸樹脂(A)的製造方法,於上述所示之方法中,較佳為溶液聚合法。列舉出溶液聚合法的 具體例,可列舉出混合期望的單體及有機溶劑,於氮氣環境下添加熱聚合起始劑,並在約40至90℃,較佳約50至80℃攪拌3至15小時之方法。此外,為了控制反應,可於聚合中連續或間歇性地添加單體或熱聚合起始劑,或是在溶解於有機溶劑之狀態下添加。在此,有機溶劑例如可使用甲苯或二甲苯類之芳香族烴類;乙酸乙酯或乙酸丁酯類之酯類;丙醇或異丙醇類之脂肪族醇類;丙酮、甲基乙基酮及甲基異丁酮類之酮類等。 The method for producing the (meth) acrylic resin (A) is preferably a solution polymerization method among the methods described above. List of solution polymerization methods Specific examples include a method of mixing a desired monomer and an organic solvent, adding a thermal polymerization initiator under a nitrogen environment, and stirring at about 40 to 90 ° C, preferably about 50 to 80 ° C, for 3 to 15 hours. In addition, in order to control the reaction, a monomer or a thermal polymerization initiator may be added continuously or intermittently during the polymerization, or may be added in a state of being dissolved in an organic solvent. Here, as the organic solvent, for example, aromatic hydrocarbons such as toluene or xylene; ethyl acetate or butyl acetate; aliphatic alcohols such as propanol or isopropanol; acetone or methylethyl Ketones and ketones of methyl isobutanone.
本發明中,構成黏著劑層之黏著劑,除了上述樹脂之外,可含有其他添加劑。其他添加劑,例如可列舉出交聯劑、矽烷系化合物、交聯觸媒、耐候穩定劑、膠黏劑(Tackifier)、塑化劑、軟化劑、染料、顏料、無機填充材、有機酸、抗靜電劑、及有機酸金屬鹽等。 In the present invention, the adhesive constituting the adhesive layer may contain other additives in addition to the resin described above. Other additives include, for example, a cross-linking agent, a silane-based compound, a cross-linking catalyst, a weathering stabilizer, a tackifier, a plasticizer, a softener, a dye, a pigment, an inorganic filler, an organic acid, and an anti- Electrostatic agents, and organic acid metal salts.
此外,將活化能射線(例如紫外線)硬化型化合物調配於此黏著劑中,並在形成黏著劑層後照射紫外線使其硬化而形成更硬的黏著劑層者,亦為有用。 In addition, it is also useful to formulate an active energy ray (such as ultraviolet) hardening compound into the adhesive, and then irradiate the ultraviolet ray to harden to form a harder adhesive layer after forming the adhesive layer.
可含於黏著劑中之交聯劑,為於分子內具有至少2個可與黏著劑所含樹脂交聯之官能基之化合物。具體可例示出異氰酸酯系化合物、環氧系化合物、金屬螯合物系化合物、及氮丙啶(Aziridine)系化合物等。 The crosslinking agent that can be contained in the adhesive is a compound having at least two functional groups in the molecule that can be crosslinked with the resin contained in the adhesive. Specific examples include isocyanate-based compounds, epoxy-based compounds, metal chelate-based compounds, and aziridine-based compounds.
異氰酸酯系化合物,為於分子內具有至少2個異氰酸基(-NCO)之化合物,例如可列舉出甲苯二異氰酸酯、六亞甲二異氰酸酯、異佛爾酮二異氰酸酯、二甲苯二異氰酸酯、加氫二甲苯二異氰酸酯、二苯基甲烷二異氰酸 酯、加氫二苯基甲烷二異氰酸酯、萘二異氰酸酯、三苯基甲烷三異氰酸酯等。此外,使甘油或三羥甲基丙烷類之多元醇與此等異氰酸酯系化合物反應而得之加成物,或是使異氰酸酯系化合物二聚化、三聚化等而成者,亦可成為黏著劑所使用之交聯劑。亦可混合2種以上的異氰酸酯系化合物而使用。 The isocyanate compound is a compound having at least two isocyanate groups (-NCO) in the molecule, and examples thereof include toluene diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, xylene diisocyanate, and Hydroxylene diisocyanate, diphenylmethane diisocyanate Esters, hydrogenated diphenylmethane diisocyanates, naphthalene diisocyanates, triphenylmethane triisocyanates, and the like. In addition, adducts obtained by reacting glycerol or trimethylolpropane-based polyols with these isocyanate-based compounds, or by dimerizing or trimerizing isocyanate-based compounds may also become adhesion. Crosslinking agent used. You may mix and use 2 or more types of isocyanate-type compounds.
環氧系化合物,為於分子內具有至少2個環氧基之化合物,例如可列舉出雙酚A型的環氧樹脂、乙二醇二縮水甘油醚、聚乙二醇二縮水甘油醚、甘油二縮水甘油醚、甘油三縮水甘油醚、1,6-己二醇二縮水甘油醚、三羥甲基丙烷三縮水甘油醚、N,N-二縮水甘油苯胺、N,N,N’,N’-四縮水甘油間二甲苯二胺等。亦可混合2種以上的環氧系化合物而使用。 The epoxy-based compound is a compound having at least two epoxy groups in the molecule, and examples thereof include bisphenol A epoxy resin, ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, and glycerol. Diglycidyl ether, glycerol triglycidyl ether, 1,6-hexanediol diglycidyl ether, trimethylolpropane triglycidyl ether, N, N-diglycidyl aniline, N, N, N ', N '-Tetraglycidyl-xylylenediamine and the like. You may mix and use 2 or more types of epoxy compounds.
金屬螯合物系化合物,例如可列舉出使乙醯丙酮或乙醯乙酸乙酯配位於鋁、鐵、銅、鋅、錫、鈦、鎳、銻、鎂、釩、鉻及鋯類之多價金屬而成之化合物等。 Examples of the metal chelate-based compounds include polyvalent valences of acetoacetone or acetoacetate in aluminum, iron, copper, zinc, tin, titanium, nickel, antimony, magnesium, vanadium, chromium and zirconium Metal compounds.
氮丙啶系化合物,為於分子內具有至少2個被稱為伸乙亞胺之由1個氮原子與2個碳原子所構成之3員環的骨架之化合物,例如可列舉出二苯基甲烷-4,4’-雙(1-氮丙啶羧醯胺)、甲苯-2,4-雙(1-氮丙啶羧醯胺)、三伸乙三聚氰胺、異丁醯基雙-1-(2-甲基氮丙啶)、三-1-氮丙啶基膦氧化物、六亞甲基-1,6-雙(1-氮丙啶羧醯胺)、三羥甲基丙烷三-β-氮丙啶基丙酸酯、四羥甲基甲烷三-β-氮丙啶基丙酸酯等。 The aziridine-based compound is a compound having at least two three-membered skeletons composed of one nitrogen atom and two carbon atoms called ethyleneimine in the molecule, and examples thereof include diphenyl groups. Methane-4,4'-bis (1-aziridinecarboxamide), toluene-2,4-bis (1-aziridinecarboxamide), triethylene melamine, isobutylfluorenylbis-1- (2 -Methylaziridine), tri-1-aziridinylphosphine oxide, hexamethylene-1,6-bis (1-aziridinecarboxamide), trimethylolpropane tri-β- Aziridinyl propionate, tetramethylolmethane tri-β-aziridinyl propionate, and the like.
此等交聯劑中,可較佳地使用:使異氰酸酯系化合物,尤其是甲苯二異氰酸酯與多元醇反應而得之加成物;使甲苯二異氰酸酯的二聚物、甲苯二異氰酸酯的三聚物、六亞甲二異氰酸酯與多元醇反應而得之加成物;使六亞甲二異氰酸酯的二聚物、六亞甲二異氰酸酯的三聚物、甲苯二異氰酸酯與多元醇反應而得之加成物;使加氫二甲苯二異氰酸酯與多元醇反應而得之加成物;異佛爾酮二異氰酸酯、及/或使異佛爾酮二異氰酸酯與多元醇反應而得之加成物;此等異氰酸酯系化合物的混合物等。 Among these crosslinking agents, preferably used are: an adduct obtained by reacting an isocyanate compound, especially toluene diisocyanate with a polyol; a dimer of toluene diisocyanate, and a terpolymer of toluene diisocyanate Adduct obtained by reacting hexamethylene diisocyanate with a polyol; an addition obtained by reacting a dimer of hexamethylene diisocyanate, a terpolymer of hexamethylene diisocyanate, a toluene diisocyanate and a polyol Adducts obtained by reacting hydrogenated xylene diisocyanate with a polyol; isophorone diisocyanates and / or adducts obtained by reacting isophorone diisocyanate with a polyol; these Mixtures of isocyanate-based compounds and the like.
黏著劑中之上述交聯劑的含量,相對於黏著劑所含有之樹脂100質量份,通常約為0.01至5質量份,較佳為0.03至2質量份,更為0.1至1.5質量份。 The content of the cross-linking agent in the adhesive is usually about 0.01 to 5 parts by mass, preferably 0.03 to 2 parts by mass, and even more 0.1 to 1.5 parts by mass based on 100 parts by mass of the resin contained in the adhesive.
經由黏著劑將本發明之光學積層體貼合於透明板(例如玻璃板)時,從提升與玻璃基板之密著性之觀點來看,本發明之黏著劑,較佳係含有矽烷系化合物。尤其,較佳係於調配交聯劑前之樹脂中含有矽烷系化合物。 When the optical laminate of the present invention is bonded to a transparent plate (for example, a glass plate) via an adhesive, from the viewpoint of improving the adhesion with the glass substrate, the adhesive of the present invention preferably contains a silane-based compound. In particular, it is preferable that the resin before the crosslinking agent is contained contains a silane-based compound.
矽烷系化合物,例如可列舉出乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、乙烯基三(2-甲氧乙氧基)基矽烷、3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二甲氧基矽烷、2-(3,4-環氧基環己基)乙基三甲氧基矽烷、3-氯丙基甲基二甲氧基矽烷、3-氯丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-巰丙基三甲氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷、3-環氧丙氧基丙基二甲氧基甲基 矽烷、3-環氧丙氧基丙基乙氧基二甲基矽烷等。可使用2種以上的矽烷系化合物。 Examples of the silane-based compound include vinyltrimethoxysilane, vinyltriethoxysilane, vinyltri (2-methoxyethoxy) silane, and 3-glycidoxypropyltrimethoxy Silane, 3-glycidoxypropylmethyldimethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, 3-chloropropylmethyldimethoxy Silane, 3-chloropropyltrimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane , 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropyldimethoxymethyl Silane, 3-glycidoxypropylethoxydimethylsilane, etc. Two or more silane-based compounds can be used.
矽烷系化合物,可為聚矽氧低聚物形式者。以(單體)-(單體)共聚物的形式來表示聚矽氧低聚物時,例如可列舉出以下者。 Silane compounds can be in the form of polysiloxane oligomers. When a polysiloxane oligomer is represented as a (monomer)-(monomer) copolymer, the following is mentioned, for example.
3-巰丙基三甲氧矽烷-四甲氧矽烷共聚物、3-巰丙基三甲氧矽烷-四乙氧矽烷共聚物、3-巰丙基三乙氧矽烷-四甲氧矽烷共聚物、及3-巰丙基三乙氧矽烷-四乙氧矽烷共聚物類之含巰丙基之共聚物;巰甲基三甲氧矽烷-四甲氧矽烷共聚物、巰甲基三甲氧矽烷-四乙氧矽烷共聚物、巰甲基三乙氧矽烷-四甲氧矽烷共聚物、及巰甲基三乙氧矽烷-四乙氧矽烷共聚物類之含巰甲基之共聚物;3-甲基丙烯醯氧基丙基三甲氧矽烷-四甲氧矽烷共聚物、3-甲基丙烯醯氧基丙基三甲氧矽烷-四乙氧矽烷共聚物、3-甲基丙烯醯氧基丙基三乙氧矽烷-四甲氧矽烷共聚物、3-甲基丙烯醯氧基丙基三乙氧矽烷-四乙氧矽烷共聚物、3-甲基丙烯醯氧基丙基甲基二甲氧矽烷-四甲氧矽烷共聚物、3-甲基丙烯醯氧基丙基甲基二甲氧矽烷-四乙氧矽烷共聚物、3-甲基丙烯醯氧基丙基甲基二乙氧矽烷-四甲氧矽烷共聚物、及3-甲基丙烯醯氧基丙基甲基二乙氧矽烷-四乙氧矽烷共聚物類之含甲基丙烯醯氧基丙基之共聚物;3-丙烯醯氧基丙基三甲氧矽烷-四甲氧矽烷共聚物、3-丙烯醯氧基丙基三甲氧矽烷-四乙氧矽烷共聚 物、3-丙烯醯氧基丙基三乙氧矽烷-四甲氧矽烷共聚物、3-丙烯醯氧基丙基三乙氧矽烷-四乙氧矽烷共聚物、3-丙烯醯氧基丙基甲基二甲氧矽烷-四甲氧矽烷共聚物、3-丙烯醯氧基丙基甲基二甲氧矽烷-四乙氧矽烷共聚物、3-丙烯醯氧基丙基甲基二乙氧矽烷-四甲氧矽烷共聚物、及3-丙烯醯氧基丙基甲基二乙氧矽烷-四乙氧矽烷共聚物類之含丙烯醯氧基丙基之共聚物;乙烯基三甲氧矽烷-四甲氧矽烷共聚物、乙烯基三甲氧矽烷-四乙氧矽烷共聚物、乙烯基三乙氧矽烷-四甲氧矽烷共聚物、乙烯基三乙氧矽烷-四乙氧矽烷共聚物、乙烯基甲基二甲氧矽烷-四甲氧矽烷共聚物、乙烯基甲基二甲氧矽烷-四乙氧矽烷共聚物、乙烯基甲基二乙氧矽烷-四甲氧矽烷共聚物、及乙烯基甲基二乙氧矽烷-四乙氧矽烷共聚物類之含乙烯基之共聚物等;此等矽烷系化合物,較多情形為液體。黏著劑中之矽烷系化合物的含有量,相對於黏著劑所含有之樹脂100質量份,通常為0.01至10質量份,較佳為0.03至2質量份,更佳為0.03至1質量份。 3-mercaptopropyltrimethoxysilane-tetramethoxysilane copolymer, 3-mercaptopropyltrimethoxysilane-tetraethoxysilane copolymer, 3-mercaptopropyltriethoxysilane-tetramethoxysilane copolymer, and Mercaptopropyl-containing copolymers of 3-mercaptopropyltriethoxysilane-tetraethoxysilane copolymers; mercaptomethyltrimethoxysilane-tetramethoxysilane copolymer, mercaptomethyltrimethoxysilane-tetraethoxy Silane copolymers, mercaptomethyltriethoxysilane-tetramethoxysilane copolymers, and mercaptomethyl-containing copolymers of mercaptomethyltriethoxysilane-tetraethoxysilane copolymers; 3-methacryl 醯Oxypropyltrimethoxysilane-tetramethoxysilane copolymer, 3-methacryloxypropyltrimethoxysilane-tetraethoxysilane copolymer, 3-methacryloxypropyltriethoxysilane -Tetramethoxysilane, 3-methacryloxypropyltriethoxysilane-tetraethoxysilane, 3-methacryloxypropylmethyldimethoxysilane-tetramethoxy Silane copolymer, 3-methacryloxypropylmethyldimethoxysilane-tetraethoxysilane copolymer, 3-methacryloxypropylmethyldiethoxysilane-tetramethoxysilane Copolymers, and methacryloxypropyl-containing copolymers of 3-methacryloxypropylmethyldiethoxysilane-tetraethoxysilane copolymers; 3-acryloxypropyl Trimethoxysilane-tetramethoxysilane copolymer, 3-propenyloxypropyltrimethoxysilane-tetraethoxysilane copolymer Compound, 3-propenyloxypropyltriethoxysilane-tetramethoxysilane copolymer, 3-propenyloxypropyltriethoxysilane-tetraethoxysilane copolymer, 3-propenyloxypropyl copolymer Methyldimethoxysilane-tetramethoxysilane copolymer, 3-propenyloxypropylmethyldimethoxysilane-tetraethoxysilane copolymer, 3-propyleneoxypropylmethyldiethoxysilane -Tetramethoxysilane copolymers, and 3-propenyloxypropylmethyldiethoxysilane-tetraethoxysilane-based copolymers containing acryloxypropyl groups; vinyltrimethoxysilane-tetramethoxysilane Methoxysilane copolymer, vinyltrimethoxysilane-tetraethoxysilane copolymer, vinyltriethoxysilane-tetramethoxysilane copolymer, vinyltriethoxysilane-tetraethoxysilane copolymer, vinylformaldehyde Dimethoxysilane-tetramethoxysilane copolymer, vinylmethyldimethoxysilane-tetraethoxysilane copolymer, vinylmethyldiethoxysilane-tetramethoxysilane copolymer, and vinylmethyl Diethoxysilane-tetraethoxysilane copolymers and other vinyl-containing copolymers; these silane-based compounds are often liquid. The content of the silane-based compound in the adhesive is usually 0.01 to 10 parts by mass, preferably 0.03 to 2 parts by mass, and more preferably 0.03 to 1 part by mass based on 100 parts by mass of the resin contained in the adhesive.
第一黏著劑層的厚度及第二黏著劑層的厚度,可互為相同或相異。第一黏著劑層的厚度及第二黏著劑層的厚度,如先前所說明,在與偏光片的厚度(T2)之關係中,只要光學積層體中之全部黏著劑層的總厚度T1與T2之比率(T2/T1)為0.6以下即可,可分別獨立地適當決定。 The thickness of the first adhesive layer and the thickness of the second adhesive layer may be the same or different from each other. The thickness of the first adhesive layer and the thickness of the second adhesive layer, as explained previously, in the relationship with the thickness (T2) of the polarizer, as long as the total thickness of all the adhesive layers in the optical laminate T1 and T2 It is sufficient that the ratio (T2 / T1) is 0.6 or less, and they can be appropriately determined independently.
一實施形態中,本發明之光學積層體,可 經由第一黏著劑層貼合於後述之圖像顯示單元,且經由第二黏著劑層貼合於後述透明板。此時,第二黏著劑層的厚度與第一黏著劑層的厚度可為相同或相異,第二黏著劑層的厚度可較第一黏著劑層的厚度更厚。 In one embodiment, the optical multilayer body of the present invention can The image display unit described below is bonded via a first adhesive layer, and the transparent plate described below is bonded via a second adhesive layer. At this time, the thickness of the second adhesive layer and the thickness of the first adhesive layer may be the same or different, and the thickness of the second adhesive layer may be thicker than the thickness of the first adhesive layer.
第一黏著劑層(單元側黏著劑層)的厚度,從抑制光學積層體的黃變等觀點來看,較佳為3μm以上,尤佳為5μm以上,更佳為10μm以上,從光學積層體的薄層化等觀點來看,較佳為30μm以下,尤佳為27μm以下,更佳為25μm以下。此外,第二黏著劑層(透明板側黏著劑層)的厚度,從抑制光學積層體的黃變等觀點來看,較佳為20μm以上,尤佳為30μm以上,更佳為40μm以上,從光學積層體的薄層化等觀點來看,較佳為300μm以下,尤佳為280μm以下,更佳為250μm以下。當於光學積層體中包含第一黏著劑層及第二黏著劑層以外的黏著劑層(其他的黏著劑層)時,其他黏著劑層,從抑制光學積層體的黃變等觀點來看,較佳分別為3μm以上,尤佳為5μm以上,從光學積層體的薄層化等觀點來看,較佳分別為30μm以下,尤佳為25μm以下。 The thickness of the first adhesive layer (unit-side adhesive layer) is preferably 3 μm or more, particularly preferably 5 μm or more, and more preferably 10 μm or more from the viewpoint of suppressing yellowing of the optical laminate. From the viewpoint of thinning, etc., the thickness is preferably 30 μm or less, particularly preferably 27 μm or less, and more preferably 25 μm or less. In addition, the thickness of the second adhesive layer (adhesive layer on the transparent plate side) is preferably 20 μm or more, particularly preferably 30 μm or more, and more preferably 40 μm or more from the viewpoint of suppressing yellowing of the optical laminate. From the viewpoint of thinning the optical laminated body, etc., the thickness is preferably 300 μm or less, particularly preferably 280 μm or less, and more preferably 250 μm or less. When the optical laminate includes an adhesive layer (other adhesive layer) other than the first adhesive layer and the second adhesive layer, the other adhesive layers are from the viewpoint of suppressing yellowing of the optical laminate, etc. It is preferably 3 μm or more, particularly preferably 5 μm or more. From the viewpoint of thinning the optical laminate, etc., it is preferably 30 μm or less, and particularly preferably 25 μm or less.
本發明之光學積層體,於第一黏著劑層及第二黏著劑層之與偏光板為相反側的面,可分別貼著能夠剝離的保護薄片。保護薄片,係以在將光學積層體與圖像顯示單元或透明板貼合前,保護黏著劑層的暴露面免受損傷或汙染之目的所使用之薄片,藉由剝離保護薄片,並例如分別將第一黏著劑層貼合於圖像顯示單元,將第二黏著 劑層貼合於透明板,可構成本發明之圖像顯示裝置。亦即,第一黏著劑層及第二黏著劑層皆未被去除而組裝於顯示裝置。 In the optical multilayer body of the present invention, peelable protective sheets can be attached to the surfaces of the first adhesive layer and the second adhesive layer on the opposite sides to the polarizing plate, respectively. The protective sheet is a sheet used for the purpose of protecting the exposed surface of the adhesive layer from damage or contamination before bonding the optical laminated body to the image display unit or the transparent plate, and the protective sheet is peeled off, for example, separately Adhere the first adhesive layer to the image display unit, and attach the second adhesive The agent layer is bonded to the transparent plate, and can constitute the image display device of the present invention. That is, neither the first adhesive layer nor the second adhesive layer is assembled in the display device without being removed.
構成保護薄片之材料,例如為熱塑性樹脂,例如可列舉出:聚乙烯系樹脂、聚丙烯系樹脂等之聚烯烴系樹脂;聚對苯二甲酸乙二酯或聚萘二甲酸乙二酯等之聚酯系樹脂;聚碳酸酯系樹脂;(甲基)丙烯酸系樹脂等。 The material constituting the protective sheet is, for example, a thermoplastic resin, and examples thereof include polyolefin resins such as polyethylene resins and polypropylene resins; polyethylene terephthalate or polyethylene naphthalate. Polyester resin; polycarbonate resin; (meth) acrylic resin, etc.
本發明之光學積層體,係經由上述黏著劑層貼合於透明板與圖像顯示單元之間而使用。透明板,係擔負起抑制液晶單元等之圖像顯示單元的翹曲,或是保護圖像顯示單元之功用,例如為透光性(較佳為光學透明)的板狀體。透明板,可為單層構造或多層構造。透明板,有時亦稱為透明前面板。圖像顯示單元,可列舉出液晶單元(元件)或有機EL單元(元件)等。 The optical laminate of the present invention is used by being bonded between a transparent plate and an image display unit through the above-mentioned adhesive layer. The transparent plate is responsible for suppressing warping of the image display unit such as a liquid crystal cell or protecting the image display unit, and is, for example, a light-transmitting (preferably optically transparent) plate-like body. The transparent plate may have a single-layer structure or a multilayer structure. Transparent panels, sometimes called transparent front panels. Examples of the image display unit include a liquid crystal unit (element) and an organic EL unit (element).
透明板,於包含本發明之光學積層體之最終製品中,由於是配置在最外面,因而要求即使在室外或半室外使用時,亦顯示出充分的耐久性。從該觀點來看,透明板較佳是由玻璃或強化玻璃等之無機材料,且楊氏模數為2GPa以上的高分子膜所構成。玻璃或強化玻璃等之無機材料,尤其作為可撓性顯示器用途,較佳為高分子膜,當中,特佳是由聚碳酸酯樹脂(楊氏模數2至3GPa)、丙烯酸樹脂(楊氏模數3至4GPa)、聚醯亞胺樹脂(楊氏模數3至5GPa)、聚醚碸樹脂(楊氏模數GPa)所構成。 The transparent plate, which is the outermost part of the final product containing the optical laminate of the present invention, is required to exhibit sufficient durability even when used outdoors or semi-outdoor. From this viewpoint, the transparent plate is preferably made of an inorganic material such as glass or tempered glass, and a polymer film having a Young's modulus of 2 GPa or more. Inorganic materials such as glass or tempered glass are particularly suitable for flexible display applications, and polymer films are preferred. Among them, polycarbonate resin (Young's modulus 2 to 3 GPa), acrylic resin (Young's mold) are particularly preferred. 3 to 4 GPa), polyfluorene imide resin (Young's modulus 3 to 5 GPa), and polyether fluorene resin (Young's modulus GPa).
上述透明板,於顯示器中可具有彩色濾光 片層或TFT層、觸控面板的透明電極層、或是印刷有裝飾層之玻璃或高分子膜。亦即,本發明之一實施形態中,前述透明板,於其至少一方的一側,可具有選自由下述(A)至(D)所組成之群組之1種以上的圖案層。 The transparent plate may have a color filter in the display Sheet layer or TFT layer, transparent electrode layer of touch panel, or glass or polymer film printed with decorative layer. That is, in one embodiment of the present invention, at least one side of the transparent plate may have one or more pattern layers selected from the group consisting of the following (A) to (D).
(A)彩色濾光片層 (A) Color filter layer
(B)TFT層 (B) TFT layer
(C)透明電極層 (C) Transparent electrode layer
(D)裝飾層 (D) Decorative layer
關於觸控面板的方式,並無特別限定,可例示出靜電電容方式、表面彈性波方式、電阻膜方式、電磁感應方式、光感測方式、紅外線方式等。前述透明板,可具有抗反射、防污、電磁波遮蔽、近紅外線遮蔽、色彩調整、或是防玻璃飛散等之機能。具有該等機能之透明板,例如可將具有此等機能之至少1層以上的膜層,積層於上述透明板之至少一方的面。 The method of the touch panel is not particularly limited, and examples thereof include an electrostatic capacitance method, a surface elastic wave method, a resistive film method, an electromagnetic induction method, a light sensing method, and an infrared method. The transparent plate may have functions of anti-reflection, anti-fouling, electromagnetic wave shielding, near-infrared shielding, color adjustment, or glass scattering prevention. For a transparent plate having such functions, for example, at least one film layer having such functions can be laminated on at least one surface of the transparent plate.
透明板與偏光板與圖像顯示單元之一體化,可藉由經由上述黏著劑層進行貼合而實現,藉此可提供包含本發明之光學積層體之圖像顯示裝置(亦稱為「本發明之圖像顯示裝置」)。該圖像顯示裝置中,為了消除透明板與偏光板之界面的反射或光的散射以提升觀看性,黏著劑的折射率較佳係接近或與透明板的折射率相同。本發明之圖像顯示裝置,可抑制圖像顯示部分(顯示器)隨時間經過所形成之黃變,而顯現長期間穩定之圖像顯示機能。 The integration of the transparent plate, the polarizing plate, and the image display unit can be achieved by bonding through the above-mentioned adhesive layer, thereby providing an image display device (also referred to as "this" Invention image display device "). In this image display device, in order to eliminate reflection or scattering of light at the interface between the transparent plate and the polarizing plate to improve visibility, the refractive index of the adhesive is preferably close to or the same as that of the transparent plate. The image display device of the present invention can suppress the yellowing formed by the image display portion (display) over time, and can display a stable image display function for a long period of time.
本發明之光學積層體及圖像顯示裝置,除 了可使用在電視、個人電腦、行動電話或平板終端等之可攜式機器用途之外,由於在高溫環境下相對於黃變具有高抑制效果,可顯現長期間穩定之圖像顯示機能,所以可特佳地適用在容易暴露於更嚴苛的溫度環境下之汽車用途。汽車用途,例如可列舉出車用導航裝置、速度儀表、空調用觸控面板、倒車顯示器及後方顯示器等之圖像顯示裝置等。 The optical multilayer body and image display device of the present invention, except In addition to portable devices such as televisions, personal computers, mobile phones, and tablet terminals, it has a high suppression effect against yellowing in a high temperature environment and can display stable image display functions for a long period of time. It is particularly suitable for automotive applications that are easily exposed to more severe temperature environments. Automotive applications include, for example, image display devices such as car navigation devices, speed meters, air-conditioning touch panels, back-up displays, and rear displays.
以下係列舉實施例及比較例來更詳細說明本發明。 The following series of examples and comparative examples illustrate the present invention in more detail.
1.偏光片(1)的製作 1. Production of polarizer (1)
藉由乾式拉伸對厚度75μm的聚乙烯醇膜(平均聚合度約2400、皂化度99.9莫耳%以上)進行約5倍的縱向單軸拉伸,然後在保持張緊狀態下,浸漬於60℃的純水1分鐘後,浸漬於碘/碘化鉀/水的重量比為0.05/5/100之28℃的水溶液60秒。然後浸漬在碘化鉀/硼酸/水的重量比為8.5/8.5/100之72℃的水溶液300秒。接著以26℃的純水洗淨20秒後,於65℃進行60秒的乾燥處理,而得到碘吸附配向於聚乙烯醇膜之厚度28μm的偏光片(1)。偏光片(1)之波長700nm的吸光度A700為4.0。 The polyvinyl alcohol film with a thickness of 75 μm (average degree of polymerization is about 2400, saponification degree of 99.9 mol% or more) is subjected to a uniaxial stretching of about 5 times by dry stretching, and then immersed in a tensioned state at 60 After 1 minute of pure water at ℃, it was immersed in a 28 ° C aqueous solution having a weight ratio of iodine / potassium iodide / water of 0.05 / 5/100 for 60 seconds. Then, it was immersed in an aqueous solution of 72 ° C at a weight ratio of 8.5 / 8.5 / 100 of potassium iodide / boric acid / water for 300 seconds. Then, it was washed with pure water at 26 ° C. for 20 seconds, and then dried at 65 ° C. for 60 seconds to obtain a 28 μm-thick polarizer (1) having an iodine adsorption alignment with a polyvinyl alcohol film. The absorbance A 700 at a wavelength of 700 nm of the polarizer (1) was 4.0.
2.偏光片(2)的製作 2. Production of polarizer (2)
藉由乾式拉伸對厚度60μm的聚乙烯醇膜(平均聚合度約2400、皂化度99.9莫耳%以上)進行約5倍的縱向單軸拉伸,然後在保持張緊狀態下,浸漬於60℃的純水1分鐘 後,浸漬於碘/碘化鉀/水的重量比為0.05/5/100之28℃的水溶液60秒。然後浸漬在碘化鉀/硼酸/水的重量比為8.5/8.5/100之72℃的水溶液300秒。接著以26℃的純水洗淨20秒後,於65℃進行60秒的乾燥處理,而得到碘吸附配向於聚乙烯醇膜之厚度23μm的偏光片(2)。偏光片(2)之波長700nm的吸光度A700為4.0。 The polyvinyl alcohol film with a thickness of 60 μm (average degree of polymerization is about 2400, saponification degree of 99.9 mol% or more) is subjected to about 5 times of longitudinal uniaxial stretching by dry stretching, and then immersed in a stretched state at 60 After 1 minute of pure water at ℃, it was immersed in a 28 ° C aqueous solution having a weight ratio of iodine / potassium iodide / water of 0.05 / 5/100 for 60 seconds. Then, it was immersed in an aqueous solution of 72 ° C at a weight ratio of 8.5 / 8.5 / 100 of potassium iodide / boric acid / water for 300 seconds. Then, it was washed with pure water at 26 ° C. for 20 seconds, and then dried at 65 ° C. for 60 seconds to obtain a polarizer (2) having a thickness of 23 μm that is iodine-adsorbed and aligned with the polyvinyl alcohol film. The polarizer (2) has an absorbance A 700 at a wavelength of 700 nm of 4.0.
3.偏光片(3)的製作 3. Production of Polarizer (3)
除了將洗淨時之純水的溫度改變為21℃之外,其他與「偏光片(2)的製作」相同,而得到碘吸附配向於聚乙烯醇膜之厚度23μm的偏光片(3)。偏光片(3)之波長700nm的吸光度A700為3.3。 A polarizer (3) having a thickness of 23 μm that is iodine-absorbed and aligned with a polyvinyl alcohol film was obtained in the same manner as in “Production of Polarizer (2)” except that the temperature of pure water during washing was changed to 21 ° C. The absorbance A 700 at a wavelength of 700 nm of the polarizer (3) is 3.3.
4.偏光片(4)的製作 4. Production of Polarizer (4)
除了將洗淨時之純水的溫度改變為34℃之外,其他與「偏光片(2)的製作」相同,而得到碘吸附配向於聚乙烯醇膜之厚度23μm的偏光片(4)。偏光片(4)之波長700nm的吸光度A700為4.7。 A polarizer (4) having a thickness of 23 μm that is iodine-absorbed and aligned with the polyvinyl alcohol film was obtained in the same manner as in “Production of Polarizer (2)” except that the temperature of pure water during washing was changed to 34 ° C. The absorbance A 700 at a wavelength of 700 nm of the polarizer (4) is 4.7.
5.紫外線(活化能射線)硬化型接著劑的調製 5. Preparation of ultraviolet (activating energy ray) hardening type adhesive
混合以下的脂環式環氧樹脂(a1)80份及脂肪族環氧樹脂(a2)20份作為硬化性成分,然後再混合光陽離子聚合起始劑4.5份作為固體成分,而調製出紫外線硬化型接著劑。 80 parts of the following alicyclic epoxy resin (a1) and 20 parts of the aliphatic epoxy resin (a2) were mixed as a hardening component, and then 4.5 parts of a photocationic polymerization initiator was mixed as a solid component to prepare ultraviolet curing Type adhesive.
‧脂環式環氧樹脂(a1):3,4-環氧環己烷羧酸3,4-環氧環己基甲基酯:Daicel Chemical Industries股份有限公司製的 "Celloxide(註冊商標)2021P" ‧Acycloaliphatic epoxy resin (a1): 3,4-epoxycyclohexanecarboxylic acid 3,4-epoxycyclohexylmethyl ester: manufactured by Daicel Chemical Industries Co., Ltd. "Celloxide (registered trademark) 2021P"
‧脂肪族環氧樹脂(a2):1,4-丁二醇二縮水甘油醚:Nagase Chemtex股份有限公司製的"Denacol(註冊商標)EX-121" ‧ Aliphatic epoxy resin (a2): 1,4-butanediol diglycidyl ether: "Denacol (registered trademark) EX-121" manufactured by Nagase Chemtex Co., Ltd.
‧光陽離子聚合起始劑:三芳基鋶鹽系光陽離子聚合起始劑:50%碳酸丙二酯溶液、San Apro股份有限公司製的"CPI-100P" ‧Photocationic polymerization initiator: Triarylsulfonium salt type photocationic polymerization initiator: 50% propylene carbonate solution, "CPI-100P" manufactured by San Apro Co., Ltd.
6.水系接著劑的調製 6. Preparation of water-based adhesive
相對於水100質量份,溶解3質量份的羧基改質聚乙烯醇[Kuraray股份有限公司製的「KL-318」],而調製出聚乙烯醇水溶液。接著相對於該溶液的水100質量份,添加1.5質量份的水溶性聚醯胺多胺環氧樹脂[田岡化學工業股份有限公司製的「Sumirez Resin 650(30)、固體成分濃度30重量%」]至該水溶液並混合,藉此得到水系接著劑。 To 100 parts by mass of water, 3 parts by mass of carboxyl-modified polyvinyl alcohol [KL-318 manufactured by Kuraray Co., Ltd.] was dissolved to prepare a polyvinyl alcohol aqueous solution. Next, 1.5 parts by mass of a water-soluble polyamidopolyamine epoxy resin was added to 100 parts by mass of water in the solution ["Sumirez Resin 650 (30), solid content concentration 30% by weight" manufactured by Taoka Chemical Industry Co., Ltd.] ] To this aqueous solution and mixed to obtain an aqueous adhesive.
[實施例1] [Example 1]
以下列方式來製作光學積層體(1)。 The optical laminated body (1) was produced in the following manner.
使用棒塗佈機,以使硬化後的膜厚成為約2μm之方式,將上述5.中所調製之紫外線硬化型接著劑塗佈於厚度 40μm的三乙酸纖維素膜(TAC:Triacetyl Cellulose)[Konica Minolta Opto股份有限公司製的商品名稱"KC4UA"、透濕度830g/m2‧24小時]的單面。將偏光片(1)貼合於該塗佈面。接著對未進行拉伸之厚度23μm的降莰烯系樹脂[Zeon Japan股份有限公司製的商品名稱"ZEONOR"、透濕度20g/m2‧24小時]的單面施以電暈放電處理,使用棒塗佈機,以使硬化後的膜厚成為約2μm之方式,將上述紫外線硬化型接著劑塗佈於該電暈放電處理面。將單面貼合有上述三乙酸纖維素膜之偏光片(1),以偏光片側貼合於該塗佈面,藉此製作積層物。使用附有輸送帶之紫外線照射裝置[燈使用Fusion UV Systems公司製的"D Lamp"],以積算光量成為250mJ/cm2之方式,從該積層物的三乙酸纖維素膜側照射紫外線,使紫外線硬化型接著劑硬化。 Using a bar coater, the UV-curable adhesive prepared in 5. above was applied to a 40-μm-thick cellulose triacetate film (TAC: Triacetyl Cellulose) so that the film thickness after curing was about 2 μm [ Konica Minolta Opto Co., Ltd., trade name "KC4UA", moisture permeability 830g / m 2 ‧ 24 hours]. A polarizing plate (1) is bonded to this coating surface. Next, one side of a norbornene-based resin [trade name "ZEONOR" manufactured by Zeon Japan Co., Ltd., moisture permeability 20 g / m 2 ‧ 24 hours] was applied to a single side having a thickness of 23 μm without stretching, and used. The rod coater applied the above-mentioned corona discharge-treated surface so that the cured film thickness became about 2 μm. A polarizer (1) having the above-mentioned cellulose triacetate film bonded on one side was bonded to the coated surface with the polarizer side to produce a laminate. Using an ultraviolet irradiation device with a conveyor belt [the lamp uses a "D Lamp" manufactured by Fusion UV Systems], so that the accumulated light amount becomes 250 mJ / cm 2 , ultraviolet rays are irradiated from the cellulose triacetate film side of the laminate, so that The UV-curable adhesive is hardened.
然後使用貼合裝置[Fujipla股份有限公司製的"LPA3301"],將丙烯酸系黏著劑(製造來源:Lintec股份有限公司、型號:#7)塗佈於ZEONOR面側,藉此形成厚度25μm的第一黏著劑層。此外,使用上述貼合裝置,將丙烯酸系黏著劑(製造來源:Lintec股份有限公司、型號:#7)塗佈於TAC面側,藉此形成厚度25μm的第二黏著劑層。藉此得到光學積層體(1)。 Then, using a bonding apparatus ["LPA3301" manufactured by Fujipla Co., Ltd.], an acrylic adhesive (manufacturing source: Lintec Co., Ltd., model: # 7) was applied to the side of the ZEONOR surface, thereby forming a 25 μm-thick An adhesive layer. In addition, using the bonding apparatus described above, an acrylic adhesive (manufacturing source: Lintec Co., Ltd., model: # 7) was applied to the TAC surface side, thereby forming a second adhesive layer having a thickness of 25 μm. Thereby, an optical laminated body (1) was obtained.
此時,光學積層體(1)中之全部黏著劑層的總厚度(亦即第一黏著劑層及第二黏著劑層的總厚度)T1為50μm,偏光片的厚度T2為28μm,T2/T1為0.56。 At this time, the total thickness of all the adhesive layers in the optical laminate (1) (that is, the total thickness of the first adhesive layer and the second adhesive layer) T1 is 50 μm, and the thickness T2 of the polarizer is 28 μm, T2 / T1 is 0.56.
[實施例2] [Example 2]
使用偏光片(2)來取代偏光片(1),並將第一黏著劑層及第二黏著劑層的厚度分別設為20μm,除此之外,其他與實施例1相同操作而得到光學積層體(2)。此時,光學積層體(2)中之全部黏著劑層的總厚度(亦即第一黏著劑層及第二黏著劑層的總厚度)T1為40μm,偏光片的厚度T2為23μm,T2/T1為0.58。 A polarizer (2) was used in place of the polarizer (1), and the thicknesses of the first adhesive layer and the second adhesive layer were set to 20 μm, respectively. Otherwise, the same operation as in Example 1 was performed to obtain an optical laminate. Body (2). At this time, the total thickness of all the adhesive layers in the optical laminate (2) (that is, the total thickness of the first adhesive layer and the second adhesive layer) T1 is 40 μm, and the thickness T2 of the polarizer is 23 μm, T2 / T1 is 0.58.
[比較例1] [Comparative Example 1]
以下列方式來製作光學積層體(3)。 An optical laminated body (3) was produced in the following manner.
將上述水系接著劑塗佈於上述偏光片(1)的雙面,並分別以電暈處理面成為與偏光片的貼合面之方式,使用貼合裝置[Fujipla股份有限公司製的"LPA3301"],將單面施以電暈處理後之厚度40μm的三乙酸纖維素膜(TAC)[Konica Minolta Opto股份有限公司製的商品名稱"KC4UA"]貼合於偏光片(1)之一方的面做為保護膜,並將單面施以電暈處理後之未進行拉伸之厚度23μm的降莰烯系樹脂[Zeon Japan股份有限公司製的商品名稱"ZEONOR"]貼合於偏光片(1)之另一方的面。然後於80℃進行5分鐘的乾燥後,於40℃、23%RH下熟化72小時。熟化後,使用上述貼合裝置,將丙烯酸系黏著劑(製造來源:Lintec股份有限公司、型號:#7)塗佈於ZEONOR面上,藉此形成厚度25μm的第一黏著劑層。此外,使用上述貼合裝置,將丙烯酸系黏著劑(製造來源:Lintec股份有限公司、型號:#7)塗佈於TAC面側,藉此形成厚度25μm的第二黏著劑層。藉此得到光學積層體(3)。 The above-mentioned water-based adhesive was coated on both sides of the above-mentioned polarizer (1), and a laminating device ["LPA3301" manufactured by Fujipla Co., Ltd.] was used so that the corona-treated surface became a bonding surface with the polarizer. ], A 40 μm-thick cellulose triacetate film (TAC) [Konica Minolta Opto Co., Ltd.'s trade name "KC4UA"] after corona treatment on one side was bonded to one side of the polarizer (1) As a protective film, a norbornene resin [trade name "ZEONOR" manufactured by Zeon Japan Co., Ltd.] having a thickness of 23 [mu] m and unstretched after corona treatment was applied to one side (1) ) On the other side. After drying at 80 ° C for 5 minutes, it was aged at 40 ° C and 23% RH for 72 hours. After curing, an acrylic adhesive (manufacturing source: Lintec Co., Ltd., model: # 7) was applied to the ZEONOR surface by using the above bonding device, thereby forming a first adhesive layer having a thickness of 25 μm. In addition, using the bonding apparatus described above, an acrylic adhesive (manufacturing source: Lintec Co., Ltd., model: # 7) was applied to the TAC surface side, thereby forming a second adhesive layer having a thickness of 25 μm. Thereby, an optical laminated body (3) was obtained.
此時,光學積層體(3)中之全部黏著劑層的總厚度(亦即第一黏著劑層及第二黏著劑層的總厚度)T1為50μm,偏光片的厚度T2為28μm,T2/T1為0.56。 At this time, the total thickness of all the adhesive layers in the optical laminate (3) (that is, the total thickness of the first and second adhesive layers) T1 is 50 μm, and the thickness T2 of the polarizer is 28 μm, T2 / T1 is 0.56.
[比較例2] [Comparative Example 2]
將第一黏著劑層及第二黏著劑層的厚度分別設為20μm,除此之外,其他與比較例1相同操作而得到光學積層體(4)。此時,光學積層體(4)中之全部黏著劑層的總厚度(亦即第一黏著劑層及第二黏著劑層的總厚度)T1為40μm,偏光片的厚度T2為28μm,T2/T1為0.70。 An optical laminate (4) was obtained in the same manner as in Comparative Example 1 except that the thicknesses of the first adhesive layer and the second adhesive layer were set to 20 μm, respectively. At this time, the total thickness of all the adhesive layers in the optical laminate (4) (that is, the total thickness of the first and second adhesive layers) T1 is 40 μm, and the thickness T2 of the polarizer is 28 μm, T2 / T1 is 0.70.
[實施例3] [Example 3]
使用偏光片(3)來取代偏光片(2),除此之外,其他與實施例2相同操作而得到光學積層體(5)。此時,光學積層體(5)中之全部黏著劑層的總厚度(亦即第一黏著劑層及第二黏著劑層的總厚度)T1為40μm,偏光片的厚度T2為23μm,T2/T1為0.58。 A polarizing plate (3) was used in place of the polarizing plate (2), and other operations were performed in the same manner as in Example 2 to obtain an optical laminate (5). At this time, the total thickness of all the adhesive layers in the optical laminate (5) (that is, the total thickness of the first and second adhesive layers) T1 is 40 μm, and the thickness T2 of the polarizer is 23 μm, T2 / T1 is 0.58.
[實施例4] [Example 4]
使用偏光片(4)來取代偏光片(2),除此之外,其他與實施例2相同而得到光學積層體(6)。此時,光學積層體(6)中之全部黏著劑層的總厚度(亦即第一黏著劑層及第二黏著劑層的總厚度)T1為40μm,偏光片的厚度T2為23μm,T2/T1為0.58。 A polarizing plate (4) was used in place of the polarizing plate (2), and otherwise the same as Example 2 was used to obtain an optical laminate (6). At this time, the total thickness of all the adhesive layers in the optical multilayer body (6) (that is, the total thickness of the first adhesive layer and the second adhesive layer) T1 is 40 μm, and the thickness T2 of the polarizer is 23 μm, T2 / T1 is 0.58.
[參考例1] [Reference Example 1]
除了未形成第二黏著劑層之外,其他與比較例2相同操作而得到光學積層體(7)。此時,光學積層體(7)中之全部 黏著劑層的總厚度(亦即第一黏著劑層及第二黏著劑層的總厚度)T1為20μm,偏光片的厚度T2為28μm,T2/T1為1.40。 An optical laminated body (7) was obtained in the same manner as in Comparative Example 2 except that the second adhesive layer was not formed. At this time, all of the optical laminate (7) The total thickness of the adhesive layer (that is, the total thickness of the first adhesive layer and the second adhesive layer) T1 is 20 μm, the thickness of the polarizer T2 is 28 μm, and T2 / T1 is 1.40.
[黃變評估(105℃)] [Yellowing evaluation (105 ° C)]
將實施例1至4、比較例1及2所得到之光學積層體(1)至(6)分別裁切為30mm×30mm的大小,並將第一黏著劑層及第二黏著劑層的各表面貼合於無鹼玻璃[商品名稱"EAGLE XG"、從Corning公司製取得],藉此製作評估樣本。此外,將參考例1所得到之光學積層體(7)裁切為30mm×30mm的大小,並將第一黏著劑層的表面貼合於無鹼玻璃[商品名稱"EAGLE XG"、從Corning公司製取得],藉此製作評估樣本。 The optical laminates (1) to (6) obtained in Examples 1 to 4 and Comparative Examples 1 and 2 were cut to a size of 30 mm × 30 mm, respectively, and each of the first adhesive layer and the second adhesive layer was cut. The surface was bonded to an alkali-free glass [trade name "EAGLE XG", obtained from Corning Co., Ltd.] to prepare an evaluation sample. In addition, the optical multilayer body (7) obtained in Reference Example 1 was cut into a size of 30 mm × 30 mm, and the surface of the first adhesive layer was bonded to an alkali-free glass [trade name "EAGLE XG", from Corning Corporation. System acquisition "to make evaluation samples.
以溫度50℃、壓力5kg/cm2(490.3kPa)對此評估樣本施以1小時的高壓釜處理後,於溫度23℃、相對濕度55%的環境下放置24小時。然後進行於溫度105℃的加熱環境下保管100小時之加熱試驗,並以目視來確認加熱前後的色彩變化。以幾乎無變化者為A,以確認到些微色彩變化者為B,以於偏光板面內大約一半的面積確認到色彩變化者為C,以於偏光板面內的幾乎整個前面確認到較大色彩變化者為D。所得到之結果如表1所示。包含參考例1所製作之光學積層體(7)之評估樣本,由於僅在單面上積層無鹼玻璃,未產生多烯化,所以無色彩變化,評估結果為A。 This evaluation sample was subjected to an autoclave treatment at a temperature of 50 ° C. and a pressure of 5 kg / cm 2 (490.3 kPa) for 1 hour, and then left for 24 hours in an environment of a temperature of 23 ° C. and a relative humidity of 55%. Then, a heating test was performed in a heating environment at a temperature of 105 ° C for 100 hours, and the color change before and after heating was visually confirmed. A with almost no change is A, B with slight color change is recognized, and C with color change is recognized at about half of the area of the polarizing plate surface, so that almost the entire front of the polarizing plate surface is confirmed to be large The color changer is D. The results obtained are shown in Table 1. The evaluation sample including the optical laminated body (7) produced in Reference Example 1 had no color change because the alkali-free glass was laminated on only one side, so there was no color change. The evaluation result was A.
[黃變評估(95℃)] [Yellowing evaluation (95 ° C)]
與上述相同,使用實施例1至4、比較例1及2以及 參考例1所得到之光學積層體(1)至(7),來製作評估樣本。以溫度50℃、壓力5kg/cm2(490.3kPa)對此評估樣本施以1小時的高壓釜處理後,於溫度23℃、相對濕度55%的環境下放置24小時。然後進行於溫度95℃的加熱環境下保管100小時之加熱試驗,並以目視來確認加熱前後的色彩變化。以幾乎無變化者為A,以確認到些微色彩變化者為B,以於偏光板面內大約一半的面積確認到色彩變化者為C,以於偏光板面內的幾乎整個前面確認到較大色彩變化者為D。所得到之結果如表1所示。包含參考例1所製作之光學積層體(7)之評估樣本,由於僅在單面上積層無鹼玻璃,未產生多烯化,所以無色彩變化,評估結果為A。 As in the above, the optical laminated bodies (1) to (7) obtained in Examples 1 to 4, Comparative Examples 1 and 2 and Reference Example 1 were used to prepare evaluation samples. This evaluation sample was subjected to an autoclave treatment at a temperature of 50 ° C. and a pressure of 5 kg / cm 2 (490.3 kPa) for 1 hour, and then left for 24 hours in an environment of a temperature of 23 ° C. and a relative humidity of 55%. Then, a heating test was performed in a heating environment at a temperature of 95 ° C for 100 hours, and the color change before and after heating was visually confirmed. A with almost no change is A, B with slight color change is recognized, and C with color change is recognized at about half of the area of the polarizing plate surface, so that almost the entire front of the polarizing plate surface is confirmed to be large The color changer is D. The results obtained are shown in Table 1. The evaluation sample including the optical laminated body (7) produced in Reference Example 1 had no color change because the alkali-free glass was laminated on only one side, so there was no color change. The evaluation result was A.
[紅變評估] [Red Change Assessment]
將實施例1至4、比較例1及2所得到之光學積層體(1)至(6)分別裁切為150mm×100mm的大小,並將第一黏著劑層及第二黏著劑層的各表面貼合於無鹼玻璃[商品名稱"EAGLE XG"、從Corning公司製取得],藉此製作評估樣本。此外,將參考例1所得到之光學積層體(7)裁切為30mm×30mm的大小,並將第一黏著劑層的表面貼合於無鹼玻璃[商品名稱"EAGLE XG"、從Corning公司製取得],藉此製作評估樣本。 The optical laminates (1) to (6) obtained in Examples 1 to 4 and Comparative Examples 1 and 2 were cut to a size of 150 mm × 100 mm, respectively, and each of the first adhesive layer and the second adhesive layer was cut. The surface was bonded to an alkali-free glass [trade name "EAGLE XG", obtained from Corning Co., Ltd.] to prepare an evaluation sample. In addition, the optical multilayer body (7) obtained in Reference Example 1 was cut into a size of 30 mm × 30 mm, and the surface of the first adhesive layer was bonded to an alkali-free glass [trade name "EAGLE XG", from Corning Corporation. System acquisition "to make evaluation samples.
然後對評估樣本進行於溫度105℃的加熱環境下保管30分鐘之加熱試驗,並以目視來確認加熱前後之正交偏光的狀態下之紅色脫色程度的變化。以於加熱前後幾乎無變化而無紅變者為A,以於加熱後確認到些微紅色脫色者為 B,以於加熱後確認到明顯的紅色脫色者為C,以於加熱時確認到顯著的紅色脫色者為D。所得到之結果如表1所示。 Then, the evaluation sample was subjected to a heating test stored in a heating environment at a temperature of 105 ° C for 30 minutes, and the change in the degree of red discoloration in the state of orthogonal polarization before and after heating was visually confirmed. A with little change and no redness before and after heating is A, and slightly reddish discoloration after heating is B, C is marked as a significant red discoloration upon heating, and D is marked as a significant red discoloration upon heating. The results obtained are shown in Table 1.
於偏光片的厚度T2與第一及第二黏著劑層的總厚度T1之比率為0.6以下,且偏光片與保護膜藉由活化能射線硬化型接著劑層而接著之實施例1及2的光學積層體中,暴露在高溫環境下後,幾乎未產生黃變。另一方面,偏光片的厚度及黏著劑層的總厚度雖與實施例1相同,但偏光片與保護膜係藉由水系接著劑層而接著之比較例1的光學積層體,卻由於暴露在高溫環境下而產生黃變,尤其在105℃下的評估中,與95℃下的評估相比,產生較大的色彩變化。再者,偏光片的厚度T2與第一及第二黏著劑層的總厚度T1之比率超過0.6,且偏光片與保護膜係藉由水系接著劑層而接著之比較例2的光學積層體,由於暴露在105℃的高溫環境下,而產生顯著的黃變。此 外,於不具備第二黏著劑層,且僅有光學積層體之一方的面由玻璃板所覆蓋之參考例1的光學積層體,暴露在高溫環境下後,幾乎未產生黃變。 The ratio of the thickness T2 of the polarizer to the total thickness T1 of the first and second adhesive layers is 0.6 or less, and the polarizer and the protective film are bonded to the polarizer and the protective film by an active energy ray-curable adhesive layer in Examples 1 and 2. In the optical laminate, almost no yellowing occurred after exposure to a high temperature environment. On the other hand, although the thickness of the polarizer and the total thickness of the adhesive layer were the same as those of Example 1, the polarizer and the protective film were bonded to the optical laminated body of Comparative Example 1 through a water-based adhesive layer, but they were exposed to Yellowing occurs in a high temperature environment, and especially in the evaluation at 105 ° C, compared with the evaluation at 95 ° C, a larger color change occurs. Furthermore, the ratio of the thickness T2 of the polarizer to the total thickness T1 of the first and second adhesive layers exceeds 0.6, and the polarizer and the protective film are an optical laminated body of Comparative Example 2 with an aqueous adhesive layer followed by, Significant yellowing due to exposure to a high temperature environment of 105 ° C. this In addition, in the optical laminated body of Reference Example 1 which did not have a second adhesive layer and had only one side of the optical laminated body covered with a glass plate, yellowing hardly occurred after exposure to a high temperature environment.
1‧‧‧偏光片 1‧‧‧ polarizer
2‧‧‧第一黏著劑層 2‧‧‧ the first adhesive layer
2’‧‧‧第二黏著劑層 2’‧‧‧second adhesive layer
3‧‧‧保護膜 3‧‧‧ protective film
4‧‧‧接著劑層 4‧‧‧ Adhesive layer
5‧‧‧保護薄片 5‧‧‧ protection sheet
10‧‧‧偏光板 10‧‧‧ polarizing plate
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