TW201802614A - EUV lithography system for dense line patterning - Google Patents
EUV lithography system for dense line patterningInfo
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- TW201802614A TW201802614A TW106118399A TW106118399A TW201802614A TW 201802614 A TW201802614 A TW 201802614A TW 106118399 A TW106118399 A TW 106118399A TW 106118399 A TW106118399 A TW 106118399A TW 201802614 A TW201802614 A TW 201802614A
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Abstract
Description
本申請案主張來自以下美國臨時專利申請案中的每一者(each and every)的優先權:2016年6月20日申請的且標題為「Dense Line Extreme Ultraviolet Lithography System with Distortion Matching」的第62/352,545號;2016年6月22日申請的且標題為「Extreme Ultraviolet Lithography System that Utilizes Pattern Stitching」的第62/353,245號;2017年3月24日申請的且標題為「Temperature Controlled Heat Transfer Frame for Pellicle」的第62/476,476號;2017年4月19日申請的且標題為「Optical Objective for Dense Line Patterning in EUV Spectral Region」的第62/487,245號;2017年4月26日申請的且標題為「Illumination System with Flat 1D-Patterned Mask for Use in EUV-Exposure Tool」的第62/490,313號;及2017年5月11日申請的且標題為「Illumination System with Curved 1D-Patterned Mask for Use in EUV-Exposure Tool」的第62/504,908號。本申請案亦主張來自2017年5月19日申請的且標題為「EUV Lithography for Dense Line Patterning」的國際專利申請案第PCT/US2017/033637號的優先權。上文識別的專利文獻中的每一者的揭露內容以引用的方式併入本文中。共同地,上文識別的專利文獻在本文中稱為吾人的先前申請案。 The present application claims priority from each of the following US Provisional Patent Applications (each and every): 62nd, filed on June 20, 2016, entitled "Dense Line Extreme Ultraviolet Lithography System with Distortion Matching" /352,545; No. 62/353,245, filed on June 22, 2016, entitled "Extreme Ultraviolet Lithography System that Utilizes Pattern Stitching"; and filed on March 24, 2017, entitled "Temperature Controlled Heat Transfer Frame for Pellicle, No. 62/476,476; and No. 62/487,245, filed on April 19, 2017, entitled "Optical Objective for Dense Line Patterning in EUV Spectral Region"; and filed on April 26, 2017, with the title "Illumination System with Flat 1D-Patterned Mask for Use in EUV-Exposure Tool", No. 62/490,313; and "Illumination System with Curved 1D-Patterned Mask for Use in EUV-", filed on May 11, 2017. Exposure Tool, No. 62/504,908. The present application also claims priority from International Patent Application No. PCT/US2017/033637, filed on May 19, 2017, entitled "EUV Lithography for Dense Line Patterning. The disclosure of each of the above-identified patent documents is incorporated herein by reference. Collectively, the above-identified patent documents are referred to herein as prior applications of ours.
本發明係關於在半導體晶圓的微影處理中使用的曝光工具,且更明確而言,係關於經組態以在晶圓上形成彼此分離幾十奈米或更小的平行線路的圖案的簡化曝光工具。 The present invention relates to exposure tools for use in lithography processing of semiconductor wafers, and more particularly to patterns that are configured to form parallel lines that are separated from each other by tens of nanometers or less on a wafer. Simplify the exposure tool.
當前市售EUV微影裝備(下文中稱為通用EUV系統)經構造用於將其上攜載任意二維(two-dimensional;2D)圖案的光罩遮罩成像至半導體晶圓(基板)上的矩形區域上。由於必須自光罩以光學方式轉印及成像至晶圓上的此圖案的2D性質,先前技術的EUV系統必需經實施為掃描系統以提供基板與光罩之間的相對位移(該掃描系統當前藉由使用一個用於光罩的移動載物台及至少一或多個用於基板的移動載物台來實施,在無該掃描系統的情況下,以足夠準確度及解析度將光罩圖案的全部特徵轉印至基板上係相當複雜的且實際上不會實現)。當前使用系統的結構及可操作複雜度必然且實質上增加操作成本並減少每單位時間曝光基板的數目,此係部分由於EUV光穿過光學系統的傳輸受到限制。此外,由於圖案轉印需要在2D中光學成像的過程,因此現有通用EUV系統的光學元件串需要高複雜度且以高複雜度為特徵。舉例而言,此等系統包括:在光學元件串的投影部分中的六個經研磨鏡,其中鏡表面粗糙度小於0.1奈米rms且鏡對準容限小於1奈米左右;光學元件串的結構上複雜且可調式照明部分;及具有複雜反射性塗層的大光罩或遮罩。另外,正確圖案轉印需要使用對準標記的複雜組合。所有此等必然導致通用EUV系統設計及製造的高成本。 Currently commercially available EUV lithography equipment (hereinafter referred to as a general EUV system) is configured to image a reticle mask carrying any two-dimensional (2D) pattern onto a semiconductor wafer (substrate) On the rectangular area. Prior art EUV systems must be implemented as a scanning system to provide relative displacement between the substrate and the reticle due to the 2D nature of the pattern that must be optically transferred and imaged onto the wafer from the reticle (the scanning system is currently By using a moving stage for the reticle and at least one or more moving stages for the substrate, the reticle pattern is patterned with sufficient accuracy and resolution without the scanning system The transfer of all of the features to the substrate is quite complex and practically not achieved). The structure and operational complexity of currently used systems necessarily and substantially increase operating costs and reduce the number of exposed substrates per unit time, which is partially limited by the transmission of EUV light through the optical system. Furthermore, since pattern transfer requires a process of optical imaging in 2D, the optical element strings of existing general EUV systems require high complexity and are characterized by high complexity. For example, such systems include: six abrasive mirrors in the projected portion of the string of optical elements, wherein the mirror surface roughness is less than 0.1 nanometer rms and the mirror alignment tolerance is less than about 1 nanometer; A structurally complex and adjustable illumination section; and a large reticle or mask with a complex reflective coating. In addition, proper pattern transfer requires the use of a complex combination of alignment marks. All of this inevitably leads to high costs in the design and manufacture of a general EUV system.
確保通用EUV系統的商業競爭力情況下的其他主要問題(其被很好地認識到且需要實務解決方案)包括:(A)來自通用EUV系統 通常裝備的EUV光源的不充足的光功率。當前,典型輸出為約40W至80W。此問題藉由以下事實而加劇:藉由EUV系統的照明子系統自EUV光源遞送至光罩的光功率歸因於EUV鏡的有限(每一鏡約70%)反射率而進一步減少。照明子系統另外可互換地稱作照明單元(illumination unit;IU)或照明透鏡(illumination lens;IL)。(B)對光罩遮罩上的缺陷及/或粒子的敏感度。實際上,由於通用EUV系統經組態以高解析度將來自光罩的2D圖案成像至晶圓上,因此轉印至晶圓的圖案可藉由光罩上的缺陷或粒子而容易地損壞。換言之,光罩上的大於幾十奈米的每一缺陷或粒子可損壞晶圓上印刷的圖案。(C)藉由待印刷的任意圖案的2D性質及高解析度強加的對投影子系統的光學像差的極嚴格要求。投影子系統另外可互換地稱作投影光學器件(PO)子系統(亦稱作投影透鏡,PL)。 Other major issues in ensuring the commercial competitiveness of a generic EUV system (which is well recognized and requires a practical solution) include: (A) from a generic EUV system Insufficient optical power of the EUV source usually equipped. Currently, the typical output is about 40W to 80W. This problem is exacerbated by the fact that the optical power delivered from the EUV source to the reticle by the illumination subsystem of the EUV system is further reduced due to the limited (about 70% per mirror) reflectivity of the EUV mirror. The illumination subsystem is additionally interchangeably referred to as an illumination unit (IU) or an illumination lens (IL). (B) Sensitivity to defects and/or particles on the reticle mask. In fact, since the universal EUV system is configured to image a 2D pattern from the reticle onto the wafer with high resolution, the pattern transferred to the wafer can be easily damaged by defects or particles on the reticle. In other words, each defect or particle on the reticle that is larger than a few tens of nanometers can damage the printed pattern on the wafer. (C) Extremely stringent requirements for the optical aberrations of the projection subsystem imposed by the 2D nature of the arbitrary pattern to be printed and the high resolution. The projection subsystem is additionally interchangeably referred to as a projection optics (PO) subsystem (also known as a projection lens, PL).
EUV微影過程的當前使用的替代方案(且特定言之,包括運用深紫外(Deep Ultraviolet;DUV)光(較佳地具有在193奈米附近的波長並使用浸沒透鏡)多重圖案化基板的過程)可不太昂貴但涉及多個曝光之間的複雜晶圓處理。最終,隨著特徵的所需要解析度增加,將達到多個圖案化過程成本類似於通用EUV曝光成本所在的點。 Alternatives to current use of EUV lithography processes (and in particular, including the use of Deep Ultraviolet (DUV) light (preferably having a wavelength near 193 nm and using an immersion lens) to multi-pattern the substrate ) can be less expensive but involves complex wafer processing between multiple exposures. Eventually, as the resolution required for the feature increases, the cost of multiple patterning processes will be similar to the point at which the general EUV exposure cost lies.
出於上述原因中的任一者,用於印刷具有簡單幾何形狀的圖案的此等通用EUV系統及/或替代浸沒系統的使用在經濟上並不具吸引力。因此,需要組態簡化EUV系統,該簡化EUV系統的設計及操作特性將不僅滿足簡化光罩圖案至半導體基板上的成像轉印中涉及的光學機械要求,而且其成本對於產業將係有益的。 For any of the above reasons, the use of such universal EUV systems and/or alternative immersion systems for printing patterns having simple geometries is not economically attractive. Therefore, there is a need to configure a simplified EUV system that will not only meet the optometric requirements involved in simplifying the photographic mask transfer onto the imaging transfer on the semiconductor substrate, but also that the cost will be beneficial to the industry.
本發明的具體實例說明經特定組態以在基板的可圖案化表面上印刷直線路的陣列的專用1D極短UV(EUV)曝光工具或刻線機。具體實例另外提供用於經由極短UV(EUV)曝光工具傳輸輻射及在此基板上形成物件(包括直線路的陣列)的光學影像的方法。 Specific examples of the invention illustrate a dedicated 1D very short UV (EUV) exposure tool or scriber that is specifically configured to print an array of straight lines on a patterned surface of a substrate. Particular examples additionally provide methods for transmitting radiation via an extremely short UV (EUV) exposure tool and forming an optical image of an object (including an array of straight lines) on the substrate.
詳言之,具體實例提供1D EUV刻線機,其包括:EUV源,其經組態以發射EUV輻射;固持器,其經構造用於將界定實質上1D圖案的圖案源固持在實質上固定位置中;工件載物台,其經組態以相對於由固持器固持的圖案源移動工件載物台的表面;IU,其經構造用於運用來自來源的EUV輻射照射實質上1D圖案;及在IU與工件載物台之間的PO子系統,該PO子系統經組態以在影像表面正由工件載物台再定位時在該影像表面中形成1D圖案的光學影像。在特定情況下,影像表面與實質上1D圖案光學共軛。 In particular, a specific example provides a 1D EUV engraving machine comprising: an EUV source configured to emit EUV radiation; a holder configured to hold a pattern source defining a substantially 1D pattern substantially fixed a workpiece stage configured to move a surface of the workpiece stage relative to a pattern source held by the holder; the IU configured to illuminate the substantially 1D pattern with EUV radiation from the source; A PO subsystem between the IU and the workpiece stage, the PO subsystem being configured to form an optical image of the 1D pattern in the image surface while the image surface is being repositioned by the workpiece stage. In certain cases, the image surface is optically conjugated to a substantially 1D pattern.
具體實例亦提供1D EUV刻線機,其包括:EUV源,其經組態以發射EUV輻射;圖案源,其攜載實質上1D圖案;IU,其經組態以運用來自源的EUV輻射照射實質上1D圖案;工件載物台;及在IU與工件載物台之間的PO子系統,該PO子系統經組態以在影像表面正由工件載物台移動時在此影像表面中形成1D圖案的光學影像。此處,PO子系統包括第一及第二反射器,第一及第二反射器中的至少一者含有第一及第二在空間上相異的反射元件。在一種情況下,此等在空間上相異的反射元件彼此在空間上斷開。 A specific example also provides a 1D EUV engraving machine comprising: an EUV source configured to emit EUV radiation; a pattern source carrying a substantially 1D pattern; an IU configured to utilize EUV radiation from the source a substantially 1D pattern; a workpiece stage; and a PO subsystem between the IU and the workpiece stage, the PO subsystem being configured to form in the image surface as the image surface is being moved by the workpiece stage An optical image of a 1D pattern. Here, the PO subsystem includes first and second reflectors, at least one of the first and second reflectors having first and second spatially distinct reflective elements. In one case, the spatially distinct reflective elements are spatially disconnected from one another.
本發明的具體實例亦提供1D EUV刻線機,其包括EUV源,其經組態以發射EUV輻射;圖案源,其攜載實質上1D圖案;IU,其經組 態以運用來自源的EUV輻射照射實質上1D圖案;及PO子系統,其經組態以在影像表面正相對於圖案源再定位時及在此影像表面與實質上1D圖案光學共軛時,以減小因數N>1在此影像表面上形成1D圖案的光學影像。此處,刻線機經組態以使得1D圖案具有第一空間頻率,其光學影像具有第二空間頻率,且第二空間頻率為第一空間頻率的至少兩倍。 A specific embodiment of the invention also provides a 1D EUV engraving machine comprising an EUV source configured to emit EUV radiation; a pattern source carrying a substantially 1D pattern; an IU, the group of which State illuminating the substantially 1D pattern with EUV radiation from the source; and a PO subsystem configured to reposition the image surface relative to the pattern source and when the image surface is optically conjugated to the substantially 1D pattern, An optical image of a 1D pattern is formed on the surface of the image by a reduction factor N > 1. Here, the reticle is configured such that the 1D pattern has a first spatial frequency, the optical image has a second spatial frequency, and the second spatial frequency is at least twice the first spatial frequency.
114‧‧‧光源 114‧‧‧Light source
118‧‧‧第一反射器 118‧‧‧First reflector
122‧‧‧第二反射器 122‧‧‧second reflector
126‧‧‧中繼反射器 126‧‧‧Relay reflector
130‧‧‧第一鏡 130‧‧‧ first mirror
130A‧‧‧中心遮攔 130A‧‧‧Center Coverage
134‧‧‧第二鏡 134‧‧‧second mirror
134A‧‧‧中心遮攔 134A‧‧‧ center cover
140‧‧‧輻射 140‧‧‧ radiation
144‧‧‧圖案源 144‧‧‧ pattern source
144'‧‧‧圖案源 144'‧‧‧ pattern source
148‧‧‧輻射 148‧‧‧radiation
152A‧‧‧光束 152A‧‧‧beam
152B‧‧‧光束 152B‧‧‧beam
156‧‧‧晶圓 156‧‧‧ wafer
156A‧‧‧晶圓載物台 156A‧‧‧ wafer stage
160‧‧‧孔徑 160‧‧‧ aperture
160'‧‧‧視場光闌 160'‧‧‧ Field of view
164‧‧‧光瞳光闌/孔徑 164‧‧‧Photonics/Aperture
200‧‧‧照明器 200‧‧‧ illuminator
210‧‧‧反射器 210‧‧‧ reflector
210-i‧‧‧個別反射器 210-i‧‧‧ individual reflectors
210-j‧‧‧個別反射器 210-j‧‧‧ individual reflectors
214-A‧‧‧輻射源 214-A‧‧‧radiation source
214-B‧‧‧輻射源 214-B‧‧‧radiation source
220‧‧‧反射器 220‧‧‧ reflector
220-i‧‧‧個別反射器 220-i‧‧‧ individual reflectors
220-j‧‧‧個別反射器 220-j‧‧‧ individual reflectors
300‧‧‧消像散投影光學器件兩鏡式系統 300‧‧‧Achromatic astigmatism optics two-mirror system
310‧‧‧主要鏡 310‧‧‧ primary mirror
320‧‧‧主要鏡 320‧‧‧ primary mirror
320‧‧‧鏡 320‧‧ ‧ mirror
510‧‧‧輻射光束 510‧‧‧radiation beam
810‧‧‧菱形形狀曝光場 810‧‧‧Rhombus shaped exposure field
820‧‧‧六角形形狀曝光場 820‧‧‧ hexagonal shape exposure field
830‧‧‧凹多邊形曝光場 830‧‧‧ concave polygon exposure field
910‧‧‧收集器 910‧‧‧ Collector
910A‧‧‧中心開口 910A‧‧‧Center opening
914‧‧‧錫噴射器 914‧‧‧ Tin ejector
916‧‧‧輔助光源IF 916‧‧‧Auxiliary light source IF
918‧‧‧電漿 918‧‧‧ Plasma
1210‧‧‧箭頭 1210‧‧‧ arrow
1220‧‧‧法線 1220‧‧‧ normal
M1‧‧‧PO子系統的主要反射器 Main reflector of the M1‧‧‧PO subsystem
M1-A‧‧‧反射元件 M1-A‧‧‧reflecting element
M1-B‧‧‧反射元件 M1-B‧‧‧reflecting element
M2‧‧‧PO子系統的輔助反射器 Auxiliary reflector for the M2‧‧‧PO subsystem
M2-A‧‧‧反射元件 M2-A‧‧‧reflecting element
M2-B‧‧‧反射元件 M2-B‧‧·reflector
結合大體並不按比例的圖式藉由參考以下詳細描述將更全面理解本發明,其中:圖1A及圖1B提供本發明的具體實例的一般化示意圖。 The invention will be more fully understood by reference to the following detailed description, in which <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt;
圖2A在側視圖中說明根據本發明想法組態的照明單元的具體實例的示意圖;圖2B、圖2C在正視圖中展示圖2A的具體實例的反射器的示意圖;圖2D說明圖2A的具體實例的一階佈局,其中反射器係由等效透鏡取代;圖3A展示投影光學器件設計的具體實例;圖3B列出圖3A的投影光學器件(PO)的設計的任尼克參數;圖4A、圖4B說明用於本發明的一個具體實例的光瞳參數的判定及相關系統;圖5呈現本發明的系統的替代具體實例;圖6展示表示在指定條件下來自與本發明的系統的具體實例一起使用的光源的所需要輻射-功率輸出的圖;圖7A提供對於本發明具體實例及先前技術的標準高NA 2D EUV工具 的經由聚焦在最佳劑量下來自抗蝕劑模型的資料輸出;圖7B、圖7C提供運用先前技術中採用的系統與根據本發明具體實例組態的系統以光微影方式形成的圖案特徵的臨界尺寸的比較;圖8A、圖8B及圖8C說明藉由本發明的系統在影像表面處形成的曝光場的形狀的實例。影像表面的每一區域最後經掃描兩次(沿著如所示的箭頭);圖9A說明具有用於將來自LPP的EUV輻射重新聚焦至IF(IF又充當用於本發明的IU的具體實例的光源)的橢球形鏡的雷射器驅動電漿光源的光收集系統的組態。為了比較,示意性地展示5sr收集器及1.6sr子孔徑組態;圖9B為說明具有中心開口910A、錫噴射器914及輔助光源IF 916的收集器910的圖9A的雷射器驅動電漿源的基於射線模型的示意圖;圖9C、圖9D說明根據用於計算的模型的雷射器驅動電漿源的電漿的假定實質上高斯分佈;圖10A、圖10B分別說明如沿光軸向下觀看的雷射器驅動電漿源模型的輻射的角度分佈及在橫切於光軸的所識別橫截平面中的同一源的輻射的角度分佈;圖11A、圖11B分別說明在輔助光源通過由電漿源的收集器反射的射線的彙聚點的平面處藉由模型化雷射器驅動電漿源產生的射線及此等射線的方向餘弦的分佈;圖12示意性地說明根據本發明想法的1D EUV曝光工具的替代具體實例的光學元件串的一部分; 圖13A示意性說明PO子系統的具體實例的特定實施的透視圖,其中主要及輔助反射器中的至少一者係根據包括彼此在空間上不同的多個反射元件而組態;圖13B為藉由描繪PO子系統的多反射元件反射器的配置相對於圖案源的1D圖案的元素的延伸方向的對稱性補充圖13A的圖式的示意圖。 2A is a side view illustrating a schematic view of a specific example of a lighting unit configured in accordance with the inventive concept; FIGS. 2B, 2C are schematic views showing a reflector of the specific example of FIG. 2A in a front view; FIG. 2D illustrates a specific embodiment of FIG. 2A A first-order layout of an example in which the reflector is replaced by an equivalent lens; Figure 3A shows a specific example of a projection optics design; Figure 3B lists a Rennick parameter of the design of the projection optics (PO) of Figure 3A; Figure 4A, 4B illustrates a determination and correlation system for pupil parameters for a specific example of the present invention; FIG. 5 presents an alternative embodiment of the system of the present invention; and FIG. 6 shows a specific example of a system from the present invention under specified conditions. A diagram of the required radiation-power output of the light source used together; Figure 7A provides a standard high NA 2D EUV tool for specific examples and prior art of the present invention Data output from the resist model by focusing on the optimal dose; Figures 7B, 7C provide pattern features formed by photolithography using systems employed in the prior art and systems configured in accordance with embodiments of the present invention Comparison of Critical Sizes; Figures 8A, 8B, and 8C illustrate examples of the shape of an exposure field formed at the image surface by the system of the present invention. Each region of the image surface is last scanned twice (along the arrow as shown); Figure 9A illustrates having a specific example for refocusing EUV radiation from the LPP to IF (IF again serves as the IU for use in the present invention) The light source of the ellipsoidal mirror of the laser drives the configuration of the light source of the plasma source. For comparison, a 5sr collector and a 1.6sr subaperture configuration are schematically shown; FIG. 9B is a laser driven plasma of FIG. 9A illustrating a collector 910 having a central opening 910A, a tin ejector 914, and an auxiliary source IF 916. Schematic diagram of the source based on the ray model; Figures 9C, 9D illustrate the assumed substantially Gaussian distribution of the plasma of the laser driven plasma source according to the model used for the calculation; Figures 10A, 10B illustrate, respectively, along the optical axis The angle distribution of the radiation of the laser-driven plasma source model viewed downward and the angular distribution of the radiation of the same source in the identified cross-sectional plane transverse to the optical axis; FIGS. 11A and 11B respectively illustrate the passage of the auxiliary light source The distribution of the rays produced by the modeled laser driven plasma source and the cosine of the directions of the rays from the plane of the convergence point of the radiation reflected by the collector of the plasma source; FIG. 12 schematically illustrates an idea in accordance with the present invention Part of an optical component string of an alternative example of a 1D EUV exposure tool; Figure 13A schematically illustrates a perspective view of a particular implementation of a specific example of a PO subsystem in which at least one of the primary and secondary reflectors is configured in accordance with a plurality of reflective elements comprising spatially different from each other; Figure 13B is a The schematic of the diagram of Figure 13A is complemented by the symmetry of the configuration of the multi-reflective element reflector depicting the PO subsystem relative to the direction of extension of the elements of the 1D pattern of the pattern source.
圖式中元件的大小及相對比例可設定成不同於實際大小及比例以適當促進圖式的簡單性、清楚及理解。出於相同原因,存在於一個圖式中的並非所有元件可必需在另一圖式中展示及/或標記。 The size and relative proportions of the elements in the drawings may be set to be different from the actual size and proportions to appropriately facilitate the simplicity, clarity and understanding of the drawings. For the same reason, not all of the elements that are present in one figure may be shown and/or labeled in another figure.
根據本發明的較佳具體實例,EUV曝光工具及方法經揭露用於運用新的含有在空間上密集填充平行線路的一維圖案來對所選擇基板(及在特定情況下-已攜載光微影界定的圖案及在特定情況下在空間上失真的圖案的基板)進行光微影標記。 In accordance with a preferred embodiment of the present invention, an EUV exposure tool and method is disclosed for applying a new one-dimensional pattern containing spatially densely packed parallel lines to a selected substrate (and in certain cases - has carried light micro Photolithographic marking is performed on the patterned image and the substrate of the spatially distorted pattern in a particular case.
如本文所使用,且除非另外規定,否則術語「一維圖案」(或「1D圖案」)係指界定於光遮罩或光罩表面上(以便運用光微影方法轉印至所選基板上的感光光阻(諸如半導體晶圓)以建立此1D圖案的影像)並沿著彼此橫切的兩個軸大體延伸跨越此表面的幾何圖案。1D圖案可沿著圖案的第一軸變化而剩餘的沿著第二軸實質上不變(亦即,1D圖案可以沿著第二軸的幾何變化為特徵,該些幾何變化的值不超過沿著第一軸觀察到的變化的50%,較佳地不超過沿著第一軸觀察到的變化的20%,更佳地不超過沿著第一軸觀察到的變化的10%,甚至更佳在沿著第一軸觀察到的變化的5%或更小內,且最佳地在沿著第一軸觀察到的變化的1%或更小內)。1D 圖案的實例係藉由隔開的基本上相同、平行、細長圖案元素的任一集合(諸如,在光遮罩處界定的另外不透明螢幕中的直平行線路或狹縫的組合)提供。在特定情況中,在附近的1D圖案可形成以沿著第一所選擇軸的週期性變化振幅及沿著經選擇以橫切於第一軸的第二軸的恆定振幅為特徵的線性(1D)光柵(諸如1D繞射光柵)。另外,如熟習此項技術者將瞭解,為修正由光學系統或基板變形所引起的成像失真,1D圖案仍然可具有沿著第一軸及/或第二軸的小變化。出於本揭露內容的目的,含有實質上1D圖案的元件或組件(且不管此元件或組件的特定組態,例如,不論作為光罩或遮罩)可互換地稱作圖案源。 As used herein, and unless otherwise specified, the term "one-dimensional pattern" (or "1D pattern") is defined on the surface of a light mask or reticle (for transfer to a selected substrate using photolithography). A photosensitive photoresist (such as a semiconductor wafer) to create an image of the 1D pattern and generally extends across a geometric pattern of the surface along two axes transverse to each other. The 1D pattern can vary along the first axis of the pattern while the remaining ones are substantially constant along the second axis (ie, the 1D pattern can be characterized by geometric variations along the second axis, the values of the geometric variations not exceeding the edge 50% of the change observed on the first axis, preferably no more than 20% of the change observed along the first axis, more preferably no more than 10% of the change observed along the first axis, or even more Preferably within 5% or less of the change observed along the first axis, and optimally within 1% or less of the change observed along the first axis). 1D An example of a pattern is provided by any collection of spaced apart substantially identical, parallel, elongated pattern elements, such as a combination of straight parallel lines or slits in an additional opaque screen defined at the light mask. In a particular case, a nearby 1D pattern may form a linear (1D) characterized by a periodic variation amplitude along a first selected axis and a constant amplitude along a second axis selected to be transverse to the first axis. A grating (such as a 1D diffraction grating). Additionally, as will be appreciated by those skilled in the art, the 1D pattern can still have small variations along the first axis and/or the second axis in order to correct imaging distortion caused by deformation of the optical system or substrate. For the purposes of this disclosure, an element or component that contains a substantially 1D pattern (and regardless of the particular configuration of the element or component, for example, whether as a reticle or mask) is interchangeably referred to as a pattern source.
相比而言,術語「二維圖案(2D圖案)」經界定以表示圖案元素的集合,圖案元素的變化或改變必需沿著兩個相互橫切軸而界定。2D圖案的最簡單實例中的一者係藉由柵格或網格(當柵格或網格具有沿著兩個橫切軸界定的空間週期時其形成2D光柵)提供。關於如本文所揭露的光罩的光遮罩的圖案,1D及2D圖案被認為如此,而不管上面形成該些1D及2D圖案的基板(或光遮罩)的表面的曲率。為簡單起見,本發明的EUV系統(此處論述的物鏡的具體實例意欲用於其中)特定地並有目的地構造用於成像1D光罩圖案,且在本文中稱為1D EUV系統。為簡單起見且在對比中,經組態以提供用於2D圖案化光罩的成像的EUV系統(諸如通用EUV系統)可被稱為2D EUV系統。 In contrast, the term "two-dimensional pattern (2D pattern)" is defined to mean a collection of pattern elements that must be defined along two mutually transverse axes. One of the simplest examples of 2D patterns is provided by a grid or grid (which forms a 2D raster when the grid or grid has a spatial period defined along two transverse axes). Regarding the pattern of the light mask of the reticle as disclosed herein, the 1D and 2D patterns are considered to be the same regardless of the curvature of the surface of the substrate (or light mask) on which the 1D and 2D patterns are formed. For simplicity, the EUV system of the present invention (where specific examples of objective lenses discussed herein are intended to be used) is specifically and purposefully configured for imaging a 1D reticle pattern, and is referred to herein as a 1D EUV system. For simplicity and in contrast, an EUV system (such as a general EUV system) configured to provide imaging for a 2D patterned reticle may be referred to as a 2D EUV system.
本發明的具體實例藉由使用2D EUV系統為先前技術中遭遇的實務問題的複合提供解決方案: A specific example of the present invention provides a solution to the compounding of the practical problems encountered in the prior art by using a 2D EUV system:
- 經組態以在製造進階半導體中印刷10奈米(及更小) 間距的週期性特徵的有成本效益的微影方法和系統的當前不可用性的問題係運用經構造用於藉由使用以下各者以光學方式成像高品質線性光柵的在空間上密集圖案(在本文中可互換地稱為「密集線路」)的EUV曝光工具的設計而解決:1)EUV光;2)光罩,其(在適當光罩載物台上)經組態以(2i)在相對於曝光工具的照明及投影子系統的實質上固定關係中定位,及(2ii)與通用EUV系統對比,不掃描,及(2iii)其上攜載實質上線性繞射光柵(其可為振幅光柵或相位光柵);3)具有0.40至0.60的NA及20%至40%的遮攔的投影光學系統(就NA而言;光瞳遮攔因此為平方值);及4)掃描晶圓載物台。 - Configured to print 10 nm (and smaller) in the manufacture of advanced semiconductors The cost-effective lithography method of the periodicity of the spacing and the current unavailability of the system utilize spatially dense patterns that are configured to optically image high quality linear gratings by using the following: The design of the EUV exposure tool interchangeably referred to as "dense line"): 1) EUV light; 2) reticle, which (on the appropriate reticle stage) is configured to (2i) in relative Positioning in a substantially fixed relationship between the illumination and projection subsystem of the exposure tool, and (2ii) contrasting with the general EUV system, not scanning, and (2iii) carrying a substantially linear diffraction grating (which may be an amplitude grating) Or phase grating); 3) a projection optical system having an NA of 0.40 to 0.60 and an obstruction of 20% to 40% (in terms of NA; the pupil obstruction is thus a square value); and 4) scanning the wafer stage.
- 藉由光罩圖案的影像與已存在於晶圓上的其他圖案之間缺少正確匹配疊對呈現的問題係藉由適當調整晶圓載物台的掃描的軌跡,及藉由在掃描及曝光晶圓過程期間合理地改變光罩圖案的光學放大率及「放大率傾角」(後一術語表示放大率跨越曝光場的線性變化),藉由使用本發明的1D EUV系統而解決。在此情況下,幾何學上匹配連續掃描曝光場與運用習知工具(習知工具的操作產生鄰近畫面之間的不連續)印刷的層的失真的問題係藉由視情況掃描晶圓上的每一條兩次,在第一遍次中曝光每隔一個畫面,及在第二遍次中曝光候補畫面而解決。 - The problem of lack of proper matching between the image of the reticle pattern and other patterns already present on the wafer is caused by proper adjustment of the scanning trajectory of the wafer stage, and by scanning and exposure of the crystal The optical magnification and "magnification tilt" of the reticle pattern are reasonably changed during the circular process (the latter term indicates a linear change in magnification across the exposure field), which is solved by using the 1D EUV system of the present invention. In this case, the problem of geometrically matching the continuous scanning exposure field with the distortion of the layer printed using conventional tools (the operation of the conventional tool produces discontinuities between adjacent pictures) is by scanning the wafer on the wafer as appropriate. Each time, it is solved by exposing every other screen in the first pass and exposing the candidate screen in the second pass.
- 形成於晶圓上的直接相鄰曝光場之間的不充足品質縫合的持續性問題係藉由將接近光罩、晶圓及中間影像平面中的一者定位且經合理地成形以按跨越晶圓的整個曝光區建立在空間上一致的有規則的曝光方式界定個別曝光場的周邊的「盲」視場光闌包括至本發明的1D EUV系統中而解決。在特定情況下,盲視場光闌含有具有多邊形周邊的孔徑。 - persistence of insufficient quality stitching between directly adjacent exposure fields formed on the wafer by locating one of the reticle, wafer, and intermediate image planes and properly shaped to span The entire exposed area of the wafer is created by a spatially uniform, regular exposure pattern defining the "blind" field of view of the perimeter of the individual exposure fields to be included in the 1D EUV system of the present invention. In certain cases, the blind field stop contains an aperture having a polygonal perimeter.
- 通常用於利用EUV光的曝光工具的不充足照明位準的持續性問題係藉由提供具有(1)含有多面體蠅眼反射器的陣列的第一及第二反射器及(2)安置於此等反射器與光罩之間的中繼鏡的照明光學件總成在本發明的密集線路1D EUV微影系統中而解決。在此1D EUV系統中,蠅眼陣列反射器中的一者的形狀較佳地匹配經最佳化用於跨越表徵1D光罩圖案的間距值的整個範圍的兩光束干涉的投影光學器件總成的入射光瞳的形狀。 - The persistence problem of insufficient illumination levels commonly used for exposure tools utilizing EUV light is provided by providing first and second reflectors with (1) an array containing polyhedral fly's eye reflectors and (2) The illumination optics assembly of the relay mirror between the reflectors and the reticle is addressed in the dense line 1D EUV lithography system of the present invention. In this 1D EUV system, the shape of one of the fly's eye array reflectors preferably matches the projection optics assembly optimized for the two-beam interference across the entire range of pitch values characterizing the 1D mask pattern. The shape of the entrance pupil.
- 通常用於利用EUV光的曝光工具的不充足照明位準的持續性問題係藉由提供具有(1)含有多面體蠅眼反射器的陣列的第一及第二反射器及(2)其表面具有有限曲率半徑(亦即,為彎曲的)並在其上含有實質上線性繞射光柵圖案的光罩在本發明的密集線路1D EUV微影系統中而解決。在此1D EUV系統中,蠅眼陣列反射器中的一者的形狀較佳地匹配經最佳化用於跨越表徵1D光罩圖案的間距值的整個範圍的兩光束干涉的投影光學器件總成的入射光瞳的形狀。另外,此1D EUV系統經設計以成像,蠅眼陣列中的一者的每一反射器至經最佳化用於跨越表徵1D光罩圖案的間距值的整個範圍的兩光束干涉的投影光學器件總成的入射光瞳。 - The persistence problem of insufficient illumination levels commonly used for exposure tools utilizing EUV light is provided by providing first and second reflectors with (1) an array containing polyhedral fly's eye reflectors and (2) its surface A reticle having a finite radius of curvature (i.e., curved) and having a substantially linear diffraction grating pattern thereon is addressed in the dense line 1D EUV lithography system of the present invention. In this 1D EUV system, the shape of one of the fly's eye array reflectors preferably matches the projection optics assembly optimized for the two-beam interference across the entire range of pitch values characterizing the 1D mask pattern. The shape of the entrance pupil. Additionally, this 1D EUV system is designed to image, each reflector of one of the fly's eye arrays to a projection optic optimized for two-beam interference across the entire range of pitch values characterizing the 1D mask pattern The entrance pupil of the assembly.
本發明的想法的實施提供經組態以按有成本效益方式以光學方式以高解析度(在此情況下,週期性線路圖案(例如)對應於十至二十奈米的間距或週期,較佳地小於10奈米,更佳地若干奈米(例如)5奈米或更小)轉印密集線路圖案以實現10奈米及7奈米節點半導體器件(根據用於半導體的國際技術路線圖(例如ITRS 2.0)所界定)的曝光工具或機器。本發明的想法源自現代高密度半導體晶片設計逐漸基於1D幾何圖案的 認識。本發明的1D EUV系統具體實例(經特定構造用於將來自光罩的1D圖案(諸如表示1D光柵的圖案)以光學方式成像至所關注的基板)擁有優於通用2D EUV系統的透明結構及操作優點,原因在於: Implementation of the inventive concept provides for being configured to optically achieve high resolution in a cost effective manner (in this case, the periodic line pattern (for example) corresponds to a pitch or period of ten to twenty nanometers, Preferably less than 10 nm, more preferably a few nanometers (for example) 5 nm or less) transfer dense line pattern to achieve 10 nm and 7 nm node semiconductor devices (according to the international technology roadmap for semiconductors) Exposure tools or machines as defined by (ITRS 2.0). The idea of the present invention stems from the fact that modern high-density semiconductor wafer designs are increasingly based on 1D geometric patterns. understanding. A specific example of a 1D EUV system of the present invention (specifically configured to optically image a 1D pattern from a reticle, such as a pattern representing a 1D grating, to a substrate of interest) has a transparent structure that is superior to a universal 2D EUV system and The operational advantages are due to:
- 1D EUV系統的光學系統與2D EUV系統的光學系統相比實質上簡化了且可能夠包括較少鏡表面,此實際上運用來自光源的所需要的較小光功率(例如數十瓦特,在一個實例中低至約20W)提供良好品質曝光。 - The optical system of the 1D EUV system is substantially simplified compared to the optical system of the 2D EUV system and may be able to include fewer mirror surfaces, which in effect utilizes the smaller optical power required from the light source (eg tens of watts, in In one example, as low as about 20 W) provides good quality exposure.
- 歸因於待轉印至半導體晶圓上的光罩圖案的1D性質,(a)不再存在對於相對於晶圓載物台掃描光罩載物台的需要;因此,本發明具體實例的光罩載物台或支撐件不包括具有長機械衝程的掃描載物台;(b)在特定情況下,光罩圖案界定線性光柵且可藉由實質上線性繞射光柵(二元純振幅光柵,或純相位光柵)形成。在其中光罩經格式化為相位光柵的特定實施中,1D EUV系統的繞射效率得到極大地改良,藉此增加有效產品產出率;(c)由於1D光罩圖案的光學成像經減少至(基本上)1D成像-亦即,由於形成於藉由基板攜載的抗蝕劑上的影像的空間變化僅僅存在於一個方向上,因此1D EUV系統對於PL的光學像差需要更寬鬆要求(與習知2D EUV系統的彼等要求相比)。 - due to the 1D nature of the reticle pattern to be transferred onto the semiconductor wafer, (a) there is no longer a need to scan the reticle stage relative to the wafer stage; therefore, the light of the specific example of the invention The hood stage or support does not include a scanning stage having a long mechanical stroke; (b) in certain instances, the reticle pattern defines a linear grating and can be substantially linearly diffractive grating (binary pure amplitude grating, Or a pure phase grating). In a particular implementation in which the reticle is formatted as a phase grating, the diffraction efficiency of the 1D EUV system is greatly improved, thereby increasing the effective product yield; (c) the optical imaging of the 1D reticle pattern is reduced to (Basically) 1D imaging - that is, since the spatial variation of the image formed on the resist carried by the substrate exists only in one direction, the 1D EUV system requires more relaxed requirements for the optical aberration of the PL ( Compared to the requirements of the conventional 2D EUV system).
- 由於自系統的光學元件串消除一些或甚至多個光學表面(與2D EUV系統相比較)掃描光罩載物台、護膜及其他元件,因此所提議EUV光柵機器的成本可低得多。 - The cost of the proposed EUV grating machine can be much lower since the optical element string of the system eliminates some or even multiple optical surfaces (compared to a 2D EUV system) to scan the reticle stage, film and other components.
- 亦瞭解,由於晶圓上的任何點的曝光為在跨越光罩的不同點處的穿越光罩的光的整合的結果,因此光罩的光柵圖案上的較小缺陷 及粒子不顯著影響曝光。舉例而言,光罩上的微米大小粒子或圖案缺陷將破壞藉由2D EUV系統印刷的影像的保真度,但對於1D EUV系統(其中曝光場的大小為若干公分或更大)將僅僅產生曝光劑量的可忽略變化。 - It is also understood that since the exposure at any point on the wafer is the result of the integration of light across the reticle at different points across the reticle, smaller defects on the grating pattern of the reticle And the particles do not significantly affect the exposure. For example, micron-sized particles or pattern defects on the reticle will destroy the fidelity of images printed by the 2D EUV system, but for 1D EUV systems (where the size of the exposure field is a few centimeters or more) will only be produced Negative changes in exposure dose.
根據本發明的想法,1D EUV系統的一個具體實例至少經組態以執行以下操作- 利用經構造用於遞送至少20W光功率至具有中心葉形單極照明圖案的IU的EUV光源;- 提供在形成於抗蝕劑中的影像的間距為20奈米或更小的情況下及在不印刷任何對準或場截口標記的情況下,將1D圖案在預定義方向(視情況,為了促進對於不同層在不同定向(例如,在第一層上的給定1D圖案的垂直定向及在第二層上的1D圖案的水平定向)中曝光圖案,基板可旋轉90度以用於曝光一些層)中自反射式或透射式光罩光學成像至基板(較佳地具有300毫米或更大的直徑)上;- 藉由使用具有0.4或更大的NA及NA的40%或更小的中心遮攔及在約30毫焦/平方公分的照射劑量(如在晶圓平面處量測)下至少每一小時50個晶圓(wph)的產出率(較佳地70wph;更佳地100wph;甚至更佳大於100wph))的PL,界定微影曝光基板的操作。在一個實施中,曝光場(在基板上)經組態為菱形以用於直接相鄰場的可靠及可重複縫合;- 在一個實施中,採用經由mag-tele移位實施的光學調整;及- 確保經印刷層與下方層之間的疊對具有1.7奈米或更小的平均+3西格馬值。 In accordance with the teachings of the present invention, a specific example of a 1D EUV system is at least configured to perform an operation - utilizing an EUV light source configured to deliver at least 20 W optical power to an IU having a central leaf shaped monopole illumination pattern; In the case where the distance of the image formed in the resist is 20 nm or less and without printing any alignment or field kerf marks, the 1D pattern is in a predefined direction (as appropriate, in order to facilitate The different layers are exposed in different orientations (eg, the vertical orientation of a given 1D pattern on the first layer and the horizontal orientation of the 1D pattern on the second layer), the substrate can be rotated 90 degrees for exposing some layers) Medium-reflective or transmissive reticle optical imaging onto a substrate (preferably having a diameter of 300 mm or greater); - by using a center of 40% or less having a NA and NA of 0.4 or greater And a yield of 50 wafers (wph) at least every hour at an irradiation dose of about 30 mJ/cm 2 (as measured at the wafer plane) (preferably 70 wph; more preferably 100 wph; More preferably, the PL of greater than 100 wph)) defines the operation of the lithographic exposure substrate. In one implementation, the exposure field (on the substrate) is configured as a diamond for reliable and repeatable stitching of directly adjacent fields; - in one implementation, optical adjustment via mag-tele shift; and - Ensure that the overlay between the printed and underlying layers has an average +3 sigma value of 1.7 nm or less.
整個系統的各種具體實例、部分、組件的細節在若干優先臨 時申請案(上文識別的;統稱為一「吾人的先前申請案」)中論述,先前申請案中的每一者的揭露內容以引用的方式併入於本發明中。 The specific details, parts, and components of the entire system are prioritized in several The disclosures of the above-identified applications (collectively referred to above as commonly referred to as "the prior application of the present invention"), the disclosure of each of the prior applications are hereby incorporated by reference.
1D EUV系統的具體實例的一般示意General illustration of a specific example of a 1D EUV system
圖1A及圖1B中展示根據本發明想法組態的1D EUV系統的具體實例100的一般化示意圖。系統可包括一或多個EUV光源(如所示一例如在13.5奈米波長下操作的光源114)。系統包括:光學照明子系統或單元(IU),其包括第一反射器118及第二反射器122以及中繼反射器126;及PO子系統,反射式物鏡反射器包括兩個或大於兩個鏡,該些鏡中的至少一者具有界定光學遮攔的區域(兩鏡式物鏡經展示為含有第一鏡130及第二鏡134,每一者含有對應中心遮攔130A、134A)。術語光學遮攔本文中用以指(光學元件的)至少一部分,在其之邊界內,入射至光學元件上的光至下一線路中光學元件的進一步傳送被阻止或甚至被阻擋。就如所示的反射式物鏡而言遮攔的非限制性實例係藉由以下各者提供:(i)彎曲鏡(諸如彎曲主要鏡130A)的基板中的貫通開口,在其邊界內,入射至此鏡上的光並不進一步朝向彎曲輔助鏡130B反射但實際上傳輸穿過貫通開口,及(ii)鏡的預定區域內的反射式塗層的缺少(實質上界定相同光學效應)。術語中心遮攔界定以光軸為中心的遮攔。 A generalized schematic diagram of a specific example 100 of a 1D EUV system configured in accordance with the teachings of the present invention is shown in FIGS. 1A and 1B. The system can include one or more EUV sources (such as a light source 114 that operates, for example, at a wavelength of 13.5 nanometers). The system includes: an optical illumination subsystem or unit (IU) including a first reflector 118 and a second reflector 122 and a relay reflector 126; and a PO subsystem comprising two or more than two reflective reflectors A mirror, at least one of the mirrors having an area defining an optical obscuration (the two mirror objective is shown to include a first mirror 130 and a second mirror 134, each containing a corresponding center obscuration 130A, 134A). The term optical obscuration is used herein to mean at least a portion of (of the optical element) within which the further transmission of light incident on the optical element to the optical element in the next line is prevented or even blocked. A non-limiting example of obscuration in the case of a reflective objective as shown is provided by (i) a through opening in a substrate of a curved mirror (such as a curved primary mirror 130A) within its boundaries, incident thereon The light on the mirror is not further reflected toward the curved auxiliary mirror 130B but is actually transmitted through the through opening, and (ii) the absence of a reflective coating in a predetermined region of the mirror (substantially defining the same optical effect). The term center obscures defines an obscuration centered on the optical axis.
反射器118收集藉由光源114發射的輻射150並經由離開反射器122的反射將輻射150作為輻射140傳送至中繼鏡126。系統進一步包括與IU及PO在光通信中安置的圖案源144(在此實例中經組態為光罩)。圖案源144攜載在空間上密集1D圖案且經定位以便運用自光源114遞送並藉由中繼反射器126經由遮攔134A反射至圖案源144的輻射148照射。如 所示,圖案144為在反射中操作的光遮罩(在相關具體實例中,光罩可視情況經組態為透射光罩)。亦意欲,取決於系統100的特定實施,其上攜載1D圖案的圖案源144的基板表面可為彎曲的(在此情況下,反射式圖案源具有非零光功率且可被稱作彎曲圖案源)或平坦的(在此情況下,反射式圖案源具有零光功率且可被稱作平坦圖案源)。 Reflector 118 collects radiation 150 emitted by light source 114 and transmits radiation 150 as radiation 140 to relay mirror 126 via reflections exiting reflector 122. The system further includes a pattern source 144 (configured as a reticle in this example) disposed in the optical communication with the IU and PO. The pattern source 144 carries a spatially dense 1D pattern and is positioned to illuminate with radiation 148 that is delivered from the light source 114 and reflected by the relay reflector 126 to the pattern source 144 via the mask 134A. Such as As shown, pattern 144 is a light mask that operates in reflection (in a related embodiment, the reticle can be configured as a transmissive mask, as appropriate). It is also contemplated that depending on the particular implementation of system 100, the substrate surface of pattern source 144 on which the 1D pattern is carried may be curved (in this case, the reflective pattern source has non-zero optical power and may be referred to as a curved pattern) Source) or flat (in this case, the reflective pattern source has zero optical power and can be referred to as a flat pattern source).
另外,光罩上的1D圖案可以補償PO的不合需要失真的方式失真。當藉由光罩攜載的1D圖案經組態為適當尺寸線性繞射光柵時,圖案源144繞射入射於其上的輻射148以形成包括在空間上相異的光束152A、152B的繞射光束,光束152A、152B分別表示繞射階數(在一個實例中,+1及-1階繞射)並朝向PO的鏡130傳播(零階繞射可被適當阻擋如此傳播,如此項技術中已知)。在組合中,PO的第一反射器130及第二反射器134經由遮攔130A重定向繞射光束至所關注的工件或基板156上以曝光其上攜載有圖案源144的1D圖案的影像的光阻的至少一個層。應理解,根據本發明的想法,光罩以相對於IU及PO子系統的實質上固定空間及光學關係而安置,此係由於光罩的位置及定向兩者在被選擇及被界定於1D EUV曝光工具內部後係固定的(除維持聚焦及對準可能需要的可選小調整以外)。術語「實質上固定」係指並界定在一個組件(例如光罩,其機械支撐件不含經組態以在曝光工具操作期間與工件-載物台或晶圓-載物台的運動運動同步地掃描或移動光罩的結構)的位置仍然可經歷小調整(調整的量值足以修正曝光工具操作期間在聚焦、放大及對準中的任一者中的誤差)時的空間關係及/或情形。 In addition, the 1D pattern on the reticle can be distorted in a manner that compensates for the undesirable distortion of the PO. When the 1D pattern carried by the reticle is configured as a suitably sized linear diffraction grating, the pattern source 144 diffracts the radiation 148 incident thereon to form a diffraction comprising the spatially distinct beams 152A, 152B. The beams, beams 152A, 152B represent diffraction orders (in one example, +1 and -1 order diffraction), respectively, and propagate toward the mirror 130 of the PO (zero-order diffraction can be appropriately blocked so as to propagate), in this technique A known). In combination, the first reflector 130 and the second reflector 134 of the PO redirect the diffracted beam onto the workpiece or substrate 156 via the mask 130A to expose an image of the 1D pattern on which the pattern source 144 is carried. At least one layer of photoresist. It will be appreciated that in accordance with the teachings of the present invention, the reticle is disposed in substantially fixed spatial and optical relationship with respect to the IU and PO subsystems, as both the position and orientation of the reticle are selected and defined in the 1D EUV. The interior of the exposure tool is fixed (except for optional small adjustments that may be required to maintain focus and alignment). The term "substantially fixed" refers to and is defined in a component (eg, a reticle whose mechanical support is not configured to synchronize with the motion of the workpiece-stage or wafer-stage during operation of the exposure tool. The position of the structure of the ground scanning or moving reticle can still undergo a small adjustment (the amount of adjustment is sufficient to correct the error in any of focusing, magnification and alignment during operation of the exposure tool) and/or situation.
系統亦可包括:適當安置於IU內(如所示一在鏡122、126 之間)的固定大小或可變孔徑160(例如,特定形狀的可變狹縫;可互換地稱作「圖案盲」或「盲視場光闌」或簡單地稱作「視場光闌」);光瞳光闌或孔徑164(經設定尺寸以匹配PO的入射光瞳的所要形狀);支撐光罩的載物台/安裝單元(未展示);晶圓載物台156A,其裝備有適當載物台移動器(未展示)以提供根據微影曝光過程需要相對於圖案源144及光束152A、152B對晶圓156進行掃描;及視需要其他輔助元件(例如,真空腔室、度量衡系統及溫度控制系統)。x軸經定義為垂直於在系統操作期間實行掃描所沿著的軸,而y軸定義為平行於此掃描軸。在圖1A、圖1B中所展示的具體實例中,1D圖案包含平行於Y軸的線路。 The system may also include: proper placement in the IU (as shown in the mirrors 122, 126) Between the fixed size or variable aperture 160 (eg, a variable slit of a particular shape; interchangeably referred to as "pattern blind" or "blind field stop" or simply "field stop" a stop diaphragm or aperture 164 (a desired size to match the desired shape of the entrance pupil of the PO); a stage/mounting unit supporting the reticle (not shown); a wafer stage 156A equipped with appropriate A stage mover (not shown) to provide for scanning of wafer 156 relative to pattern source 144 and beams 152A, 152B in accordance with a lithography exposure process; and other auxiliary components as desired (eg, vacuum chambers, metrology systems, and Temperature control system). The x-axis is defined to be perpendicular to the axis along which the scan is performed during system operation, while the y-axis is defined to be parallel to this scan axis. In the particular example shown in Figures 1A, 1B, the 1D pattern includes lines parallel to the Y-axis.
所提議實施的不同變化係在本發明的範疇內。舉例而言,圖5示意性說明1D EUV系統的具體實例170,其中與圖1B的具體實例100相比,中繼鏡126已移除。下文更詳細地論述此不含中繼反射器的1D EUV系統。圖12提供1D EUV系統的光學元件串的又一個替代實施的說明,其中圖案源(展示為144'並具有攜載實質上1D圖案的表面的非零曲率)經離軸照明,如下文所論述。 Different variations of the proposed implementation are within the scope of the invention. For example, FIG. 5 schematically illustrates a specific example 170 of a 1D EUV system in which the relay mirror 126 has been removed as compared to the specific example 100 of FIG. 1B. This 1D EUV system without relay reflectors is discussed in more detail below. Figure 12 provides an illustration of yet another alternative implementation of an optical element string of a 1D EUV system in which the pattern source (shown as 144' and having a non-zero curvature of the surface carrying the substantially 1D pattern) is off-axis illumination, as discussed below .
再次參看圖1A、圖1B,1D EUVD曝光工具另外以控制單元(控制電子電路)補充,視情況裝備有可程式化處理器且經組態以控管至少晶圓-載物台(且在一些具體實例中,光源、IU及PO子系統中的至少一者)的操作。(為說明簡單起見,圖5及圖12不說明控制單元。) Referring again to FIGS. 1A and 1B, the 1D EUVD exposure tool is additionally supplemented by a control unit (control electronics), optionally equipped with a programmable processor and configured to control at least the wafer-stage (and in some In a specific example, operation of at least one of a light source, an IU, and a PO subsystem. (For the sake of simplicity, Figures 5 and 12 do not describe the control unit.)
照明單元(IU)的實例Example of a lighting unit (IU)
根據本發明的想法,在具體實例的一個實例中,IU作為整體經組態以可操作方式對應於含有如下文及在吾人的先前申請案中更詳細 論述的2鏡式(或在相關具體實例中,3鏡式)消像散透鏡的PO的具體實例並以光學方式與該PO的具體實例一起工作,且可包括具有「蠅眼」結構的至少一個反射器單元。IU設計的一個實施假定在影像表面(例如,工件(諸如在特定情況下安置於上晶圓-載物台上的晶圓)的表面)上的16.5毫米寬菱形曝光場,此實現曝光場的正確縫合。亦假定並實施,在圖案源144的實質上1D圖案處形成的零階繞射光束被阻擋,以使得在影像平面處形成實質上1D圖案的光學影像的+1及-1階光束的光學互動加倍光學影像中的1D圖案的空間頻率,且亦允許接近垂直入射照明。(當需要時可藉由PO中的中心遮攔,或如本申請案中別處所論述藉由使用專用輻射阻擋元件實現零階繞射光束的適當阻擋。) In accordance with the teachings of the present invention, in one example of a specific example, the IU as a whole is configured to be operatively corresponding to the following and more detailed in our prior application. A specific example of a 2-mirror (or in a related embodiment, 3-mirror) astigmatic lens PO discussed and works optically with a specific example of the PO, and may include at least a "flying eye" structure A reflector unit. One implementation of the IU design assumes a 16.5 mm wide diamond exposure field on the image surface (eg, the surface of a workpiece such as a wafer placed on the upper wafer-stage in a particular case), which achieves an exposure field Correctly stitched. It is also assumed and implemented that the zero-order diffracted beam formed at the substantially 1D pattern of the pattern source 144 is blocked such that optical interaction of the +1 and -1 order beams of the optical image of the substantially 1D pattern is formed at the image plane. Double the spatial frequency of the 1D pattern in the optical image and also allow for near normal incidence illumination. (When needed, it can be obscured by the center in the PO, or as discussed elsewhere in this application, by using a dedicated radiation blocking element to achieve proper blocking of the zero-order diffracted beam.)
圖2A、圖2B、圖2C中展示表示IU的一個具體實例的一些細節的示意圖。在吾人的先前申請案中揭露額外細節及/或具體實例。照明器200的特定實例經組態以運用多個EUV輻射源(如下文所論述)操作並提供:- 合理界定的照明圖案,其形狀經選擇用於光的最大非相干性,該最大非相干性對於形成有數十奈米(例如,20奈米至30奈米)的間距的直線路陣列不提供對比度損失。舉例而言,IU及圖案源以可操作方式協作以形成由兩個平面形狀(諸如界定平面圖的形狀,在特定實施中-兩個圓或圓盤)的交叉點界定的照明光瞳(用於PO子系統)。保持最高可能對比度的目標係藉由導引由IU自EUV源在如此所界定的照明光瞳的邊界內收集的所有EUV輻射來達成;- 可具有菱形周邊的個別反射器210的兩個第一蠅眼反射 器FE1-A及FE1-B,如圖2B中所示;及- 第二「蠅眼」反射器陣列FE2,其自藉由反射器220(具有六角形或環形周邊)形成的圖塊而組態以界定葉形孔徑B24並有效組合自多個輻射源214-A、214-B接收的輻射輸入LA、LB同時使光學擴展守恆,及- 作為照明單元的部分的彎曲中繼鏡;反射器的蠅眼陣列(FE1-A、FE1-B、FE2)中的每一者經組態以藉由使用鏡(被替代地稱作「小平面」或「眼睛」)的分別對應二維陣列俘獲並反射自分別對應輻射物件獲取的輻射能量。通常在沒有額外較大檢視透鏡及/或反射器幫助下,鏡或小平面的此陣列可被稱為「蠅眼反射器」(或甚至「蠅眼透鏡」,如在此項技術中有時如此稱謂)。如所示,來自光源214-A的光由反射器FE1-A俘獲;來自光源214-B的光由反射器FE1-B俘獲;由FE1-A及FE1-B反射的光由FE2俘獲。每一個別鏡形成如自彼個別鏡位置的視點所見的輻射物件的影像。換言之,與FE2的每一元件相關聯的FE1-A或FE1-B(但並不同時)中存在一個唯一元件。因此,如經組態,FE1-A及FE1-B的個別鏡中的每一者在FE2陣列中具有分別對應鏡。舉例而言,陣列FE1-A的個別反射器210-i在陣列FE2的個別反射器210-i處形成光源214-A的影像,而陣列FE1-B的個別反射器210-j在陣列FE2的個別反射器210-j處形成光源214-B的影像。 A schematic representation showing some details of one specific example of an IU is shown in Figures 2A, 2B, and 2C. Additional details and/or specific examples are disclosed in our prior application. A particular example of illuminator 200 is configured to operate with a plurality of EUV radiation sources (discussed below) and provide: - a reasonably defined illumination pattern whose shape is selected for maximum incoherence of light, the maximum incoherence Sex does not provide contrast loss for straight line arrays that form pitches of tens of nanometers (eg, 20 nanometers to 30 nanometers). For example, the IU and the pattern source operatively cooperate to form an illumination pupil defined by the intersection of two planar shapes, such as a shape defining a plan view, in a particular implementation - two circles or discs (for PO subsystem). The goal of maintaining the highest possible contrast is achieved by directing all EUV radiation collected by the IU from the EUV source within the boundaries of the illumination pupil thus defined; - two first of the individual reflectors 210 that may have a diamond perimeter Fly eye reflex Devices FE1-A and FE1-B, as shown in Figure 2B; and - a second "fly-eye" reflector array FE2, which is assembled from a block formed by a reflector 220 (having a hexagon or a ring perimeter) State to define a leaf-shaped aperture B24 and to effectively combine radiation inputs LA, LB received from a plurality of radiation sources 214-A, 214-B while conserving optical expansion, and - a curved relay mirror as part of the illumination unit; reflector Each of the fly's eye arrays (FE1-A, FE1-B, FE2) is configured to capture by a corresponding two-dimensional array using mirrors (alternatively referred to as "facets" or "eyes") And reflected from the radiant energy obtained by the corresponding radiation object. This array of mirrors or facets can often be referred to as a "fly eye reflector" (or even a fly-eye lens) without the aid of an additional larger inspection lens and/or reflector, as is sometimes the case in the art. So called). As shown, light from source 214-A is captured by reflectors FE1-A; light from source 214-B is captured by reflectors FE1-B; light reflected by FE1-A and FE1-B is captured by FE2. Each individual mirror forms an image of the radiation object as seen from the viewpoint of the individual mirror position. In other words, there is one unique element in FE1-A or FE1-B (but not simultaneously) associated with each element of FE2. Thus, as configured, each of the individual mirrors FE1-A and FE1-B have respective mirrors in the FE2 array. For example, the individual reflectors 210-i of the array FE1-A form an image of the light source 214-A at the individual reflectors 210-i of the array FE2, while the individual reflectors 210-j of the array FE1-B are in the array FE2 An image of light source 214-B is formed at individual reflectors 210-j.
在上文論述的設計中,僅僅存在經由照明器傳播的光束的三個順序反射,當與先前技術的更複雜設計相比時,又由於每一鏡通常具有僅僅65%至70%的反射率,此導致光學透射的顯著改良。與通用EUV機器 中使用的現有設計相比,反射的數目約為一半,因此經由本發明的具體實例的IU所傳輸的光量與通用EUV系統的光量相比大約被加倍。實際上,經由系統的透射率可經估計為X^N的值,其中X為典型反射率(65%至70%)且N為反射的數目。在習知通用系統中,IU具有至少五個(或大於五個)鏡,而本發明的具體實例包括少至3個鏡。因此,IU透射自11%至17%(對於具有5個鏡的通用EUV系統)增加至對於本發明的具體實例的27%至34%。在考慮PO子系統後效應甚至更明顯,PO子系統在通用EUV系統中使用約六個鏡且在本發明的具體實例中僅僅使用兩個鏡。在此狀況下,對於典型通用EUV系統(其包括經由IU及PO的傳輸,但不包括光罩的存在)的0.9%至2%的透射率在使用本發明的具體實例時增加數量級至12%至17%。 In the design discussed above, there are only three sequential reflections of the light beam propagating via the illuminator, as compared to the more complex designs of the prior art, and since each mirror typically has a reflectivity of only 65% to 70% This results in a significant improvement in optical transmission. With universal EUV machines The number of reflections is about half compared to the prior designs used in the present invention, so the amount of light transmitted by the IU of the specific example of the present invention is approximately doubled compared to the amount of light of the general EUV system. In fact, the transmittance through the system can be estimated as a value of X^N, where X is a typical reflectance (65% to 70%) and N is the number of reflections. In conventional general systems, the IU has at least five (or more than five) mirrors, while specific examples of the invention include as few as three mirrors. Thus, IU transmission from 11% to 17% (for a universal EUV system with 5 mirrors) is increased to 27% to 34% for a particular example of the invention. Even more pronounced after considering the PO subsystem, the PO subsystem uses about six mirrors in a general EUV system and only two mirrors are used in the specific example of the invention. In this case, the transmittance of 0.9% to 2% for a typical universal EUV system including transmission via IU and PO, but without the presence of a reticle, is increased by an order of magnitude to 12% when using a specific example of the present invention. To 17%.
進一步參看圖1、圖2A、圖2B,在圖2D中示意性地展示IU的一階佈局,其中鏡元件(各自具有指定表面積ai及焦距fi)為說明簡單起見經繪製為等效透鏡元件。一般而言,應瞭解,FE1鏡的多個陣列用以多工自多個光源接收的光以提供IU的等於 的光學擴展,其中NFE為FE2陣列中的個別鏡的數目(及FE1-A及FE-B中的個別鏡的總和)。 Referring further to Figures 1, 2A, and 2B, a first-order layout of the IU is schematically illustrated in Figure 2D, wherein the mirror elements (each having a specified surface area ai and focal length fi) are depicted as equivalent lens elements for simplicity of illustration. . In general, it should be understood that multiple arrays of FE1 mirrors are used to multiplex light received from multiple sources to provide an IU equal to Optical expansion, where N FE is the number of individual mirrors in the FE2 array (and the sum of the individual mirrors in FE1-A and FE-B).
實際上,FE2陣列中的個別鏡元件的數目可基於在光罩144處的光的所需要均勻性的考慮因素及PO的入射光瞳的填充而判定。在一個特定具體實例中,FE2鏡陣列包括98個六角形元件220(如圖2C中所示),其中的每一者的角寬度為如自晶圓156的位置所見的0.01996弧度。藉由220個元件中的每一者所對的立體角(如自晶圓所見)為3.451e-4球面度,其導 致0.04698mm2sr(對於16.5毫米寬有規則菱形場)的元素光學擴展(與220個元件中的每一者相關聯),及針對整個FE2陣列的4.604mm2sr的總光學擴展。 In fact, the number of individual mirror elements in the FE2 array can be determined based on considerations of the desired uniformity of light at the reticle 144 and the filling of the entrance pupil of the PO. In one particular embodiment, the FE2 mirror array includes 98 hexagonal elements 220 (as shown in FIG. 2C), each of which has an angular width of 0.01996 radians as seen from the location of wafer 156. The solid angle of each of the 220 elements (as seen from the wafer) is 3.451e -4 steradian, which results in an optical expansion of the element of 0.04698 mm 2 sr (for a regular diamond field of 16.5 mm width) (associated with each of the 220 elements), and the total optical spread of 4.604 mm 2 sr for the entire FE2 array.
陣列FE1-A(或FE1-B,其中的每一者具有98/2=49個別微鏡元件))的個別元件210的角度大小可在瞭解FE2陣列的個別元件的角度大小及光源的大小情況下評估:
其中δθ 1 , 分別表示FE1及FE2的個別鏡元件所對的角度。雙撇號表示其為所成像所對的角度。L表示自光瞳至影像平面的距離,且d S 表示自源至FE1的距離。 Where δθ 1 , The angles of the individual mirror elements of FE1 and FE2 are respectively indicated. The double apostrophe indicates that it is the angle at which the image is imaged. L represents the distance from the pupil to the image plane, and d S represents the distance from the source to FE1.
為完成1D EUV系統的一階設計的評估,另外選擇自由參數:在一個特定實施中,自光源至對應FE1陣列的距離經選擇為t0=500毫米;分隔中繼鏡126與光柵光罩144的距離經選擇為t3=1米,而FE2陣列與中繼鏡126(對應於單位放大成像情形)之間的距離為t2=t3+t4。自FE1至FE2的距離為約872毫米的t1=d2*t0/dS。應瞭解,自由參數的其他集合可用以設計相關具體實例。 To complete the evaluation of the first-order design of the 1D EUV system, a free parameter is additionally selected: in one particular implementation, the distance from the source to the corresponding FE1 array is selected to be t 0 = 500 mm; the relay mirror 126 and the grating mask 144 are separated. The distance is selected to be t 3 =1 m, and the distance between the FE2 array and the relay mirror 126 (corresponding to the unit magnification imaging case) is t 2 = t 3 + t 4 . The distance from FE1 to FE2 is about 1 872 mm of t 1 = d 2 * t 0 / d S . It should be appreciated that other sets of free parameters can be used to design related specific examples.
另外,FE1-A、FE1-B及FE2陣列的橫向尺寸設定如下:- FE1寬度(菱形的拐角至拐角):d1=t0 δθ 1=39.7毫米;- FE2寬度(六邊形的平大小至平大小):d2=d2p*t2/(t3+t4)=7.24毫米;跨越FE1-A(或FE1-B)陣列的總尺寸為8個元件,在特定 實例中每一者39.7毫米寬(拐角至拐角),如圖B-2中所示在x方向中總計約317.6毫米寬,或沿著以相對於圖B-2中的x軸45度傾斜的軸的9*39.7/sqrt(2)=252.65毫米寬。一般而言,FE1陣列沿著x軸的寬度大體在10毫米與300毫米之間。 In addition, the lateral dimensions of the FE1-A, FE1-B, and FE2 arrays are set as follows: - FE1 width (corner-to-corner angle): d 1 = t 0 δθ 1 = 39.7 mm; - FE2 width (flat shape of hexagon) To the flat size): d 2 =d 2 p*t 2 /(t 3 +t 4 )=7.24 mm; the total size across the FE1-A (or FE1-B) array is 8 elements, in each case in the specific example One is 39.7 mm wide (corner to corner), as shown in Figure B-2, totaling approximately 317.6 mm wide in the x direction, or 9 along an axis inclined at 45 degrees with respect to the x-axis in Figure B-2. *39.7/sqrt(2) = 252.65 mm wide. In general, the width of the FE1 array along the x-axis is generally between 10 mm and 300 mm.
FE2陣列的寬度:在圖2C的特定實施中,跨越陣列存在7個個別220鏡元件,每一者為7.24米寬,導致FE2陣列具有沿著如所示的x軸50.68毫米的寬度。然而,一般而言,FE2陣列的此「腰部」係在10毫米與300毫米之間,較佳地在30毫米與70毫米之間。 Width of the FE2 array: In the particular implementation of Figure 2C, there are seven individual 220 mirror elements spanning the array, each being 7.24 meters wide, resulting in an FE2 array having a width of 50.68 millimeters along the x-axis as shown. However, in general, the "waist" of the FE2 array is between 10 mm and 300 mm, preferably between 30 mm and 70 mm.
中繼鏡126的寬度遠離光罩144為1米,中繼鏡126在x方向及y方向中對向0.125*0.429弧度。在特定狀況下,光罩144為6*16.5=99毫米寬(拐角至拐角),產生中繼鏡126的215毫米乘520毫米尺寸。然而,一般而言,中繼鏡126的尺寸係在100毫米乘700毫米與300毫米乘400毫米之間的範圍內。 The width of the relay mirror 126 is 1 meter away from the mask 144, and the relay mirror 126 is opposed to 0.125*0.429 radians in the x direction and the y direction. Under certain conditions, the reticle 144 is 6*16.5=99 mm wide (corner to corner), resulting in a 215 mm by 520 mm size of the relay mirror 126. However, in general, the size of the relay mirror 126 is in the range of 100 mm by 700 mm and 300 mm by 400 mm.
在一個具體實例中鏡的光功率經選擇為:(A)對於陣列FE1:在一個特定具體實例中3.147m -1;一般而言,在0.01屈光度與100屈光度之間;(B)對於中繼鏡126:在一個具體實例中0.6299m-1;(C)對於陣列FE2:在一個具體實例中1.3171m -1;大體在0.01屈光度與100屈光度之間。應理解,術語光功率為透鏡、鏡或其他光學系統的特性,其界定此系統會聚或發散入射於其上的光的空 間分佈所達到的程度。光功率的量測值等於與光學系統的焦距值互逆的值。 In one specific example, the optical power of the mirror is selected as: (A) for array FE1: in a particular embodiment 3.147 m -1 ; in general, between 0.01 diopter and 100 diopter; (B) for relay mirror 126: in a specific example 0.6299m -1 ; (C) for array FE2: in a specific example 1.3171 m -1 ; generally between 0.01 diopters and 100 diopters. It should be understood that the term optical power is a characteristic of a lens, mirror or other optical system that defines the extent to which the system converges or diverges the spatial distribution of light incident thereon. The measured value of the optical power is equal to the value reciprocal to the focal length value of the optical system.
應瞭解,IU的所提議具體實例提供在FE-2反射器122與中繼鏡126之間的影像平面。此平面與光罩144及晶圓156的平面兩者光學共軛,並提供適當位置以定位(視情況大小可變)孔徑160以控制傳遞至光罩144的輻射功率的劑量並界定在晶圓處形成的曝光場的邊界。 It should be appreciated that the proposed specific example of the IU provides an image plane between the FE-2 reflector 122 and the relay mirror 126. This plane is optically conjugated to both the reticle 144 and the plane of the wafer 156 and provides the proper position to position (as the case may be) the aperture 160 to control the dose of radiant power delivered to the reticle 144 and define it on the wafer. The boundary of the exposure field formed at the location.
根據本發明的想法組態的IU的額外相關具體實例(及詳言之,經組態以運用單個僅僅EUV輻射源操作的具體實例)係在吾人的先前申請案中(及詳言之,在美國臨時申請案第號62/490,313及62/504,908中)論述。 Additional relevant specific examples of IUs configured in accordance with the inventive concept (and in detail, specific examples configured to operate with a single EUV only radiation source) are in our prior application (and in detail, in This is discussed in U.S. Provisional Application Nos. 62/490,313 and 62/504,908.
投影光學器件子系統的實例Example of a projection optics subsystem
在一個具體實例中,用於投影微影的1D EUV系統經組態以採用包括2鏡式系統的PO部分。PO部分係以平坦表面上攜載實質上1D遮罩圖案的光罩(例如,光罩係藉由界定平面並列基板上的1D反射式繞射光柵而形成)補充。此具體實例中的PO經組態以包括2鏡式、單極(亦即,在任一光瞳平面處光的分佈包含一個「極」或照明區域)照明子系統。在相關具體實例中,PO包括3鏡式消像散透鏡。 In one specific example, a 1D EUV system for projection lithography is configured to employ a PO portion that includes a 2-mirror system. The PO portion is supplemented by a reticle carrying a substantially 1D mask pattern on a flat surface (eg, the reticle is formed by defining a 1D reflective diffraction grating on a planar juxtaposed substrate). The PO in this particular example is configured to include a 2-mirror, unipolar (i.e., light distribution at any pupil plane containing a "pole" or illumination area) illumination subsystem. In a related embodiment, the PO includes a 3-mirror astigmatism lens.
在圖3A中展示的一個特定實施中,舉例而言,1D EUV系統包括經組態以提供在(由於成像,光罩圖案的)6x縮小率或減小、NA=0.4及晶圓上16.5毫米(直徑)乘5毫米的菱形曝光(16.5毫米表示在垂直於掃描方向的X方向中的場寬度;5毫米表示Y方向中的場長度,Y方向平行於經印刷線路及晶圓載物台掃描運動的方向)情況下的光學成像的消像散投影光學器件兩鏡式系統300,當使用同軸照明時,在菱形曝光內像差為 小(約12毫米波或更小)。此菱形曝光場的選擇形狀適合於縫合緊鄰場。此設計的主要鏡310具有約583毫米的直徑。鏡310、320的非球面分佈主要可旋轉地對稱,具有極小像散項。在同軸照明的情況下不使用彗形任尼克項,但在照明為離軸的特定情況下可引入彗形任尼克項。系統進一步利用與輔助鏡分隔在約800毫米與2000毫米之間的距離(如所示-約1400毫米)的平坦光罩。系統300的入射光瞳係在距離1D EUV系統的光罩約2.175米處(靠近晶圓/基板),同時自光罩至鏡310的距離為約1米。圖3B中列出用於系統300的模擬的任尼克像差的參數)。在如此實施的1D EUV系統中,來自光源的光束在朝向目標基板傳播後經歷與僅僅六個反射器的相互作用(在IU的反射器陣列處的兩個反射及在中繼鏡處的一個反射;在反射式光罩處的一個反射;及在PO的鏡處的兩個反射),藉此與2D EUV系統相比較在反射後減少光功率損失,且因此,減少對於EUV光源的輸出功率應如何高的要求。(實際上,在典型2D EUV系統中,光束藉由形成系統的光學元件串的反射器反射至少十二次或更多次。) In one particular implementation shown in FIG. 3A, for example, a 1D EUV system includes a 6x reduction or reduction configured (due to imaging, reticle pattern), NA = 0.4, and 16.5 mm on the wafer. (diameter) by 5 mm diamond exposure (16.5 mm means the field width in the X direction perpendicular to the scanning direction; 5 mm means the field length in the Y direction, and the Y direction is parallel to the scanning line and the wafer stage scanning motion Optical imaging of the astigmatism projection optics in the case of a two-mirror system 300, when using coaxial illumination, the aberration within the diamond exposure is Small (about 12 mm wave or less). The selected shape of this diamond exposure field is suitable for stitching the adjacent field. The primary mirror 310 of this design has a diameter of approximately 583 millimeters. The aspherical distribution of the mirrors 310, 320 is primarily rotatably symmetric with minimal astigmatism. In the case of coaxial illumination, the 彗-shaped nick item is not used, but in the specific case where the illumination is off-axis, the 彗-shaped nick item can be introduced. The system further utilizes a flat reticle that is separated from the auxiliary mirror by a distance between about 800 mm and 2000 mm (as shown - about 1400 mm). The entrance pupil of system 300 is about 2.175 meters from the reticle of the 1D EUV system (near the wafer/substrate) while the distance from the reticle to mirror 310 is about 1 meter. The parameters for the simulated Nickel aberration for the simulation of system 300 are listed in Figure 3B). In the 1D EUV system thus implemented, the light beam from the light source undergoes interaction with only six reflectors after propagating towards the target substrate (two reflections at the IU's reflector array and one reflection at the relay mirror) a reflection at the reflective reticle; and two reflections at the mirror of the PO), thereby reducing the optical power loss after reflection compared to the 2D EUV system, and thus reducing the output power for the EUV source How high is the requirement. (Actually, in a typical 2D EUV system, the beam is reflected at least twelve times or more by the reflector forming the string of optical elements of the system.)
由於光罩上的圖案包含1D光柵,因此入射光大致在XZ平面中繞射。因此,可將鏡310、320中的每一者組態為提供理論上連續環形彎曲反射表面的必要部分的兩個獨立片段。 Since the pattern on the reticle contains a 1D grating, the incident light is roughly diffracted in the XZ plane. Thus, each of the mirrors 310, 320 can be configured as two separate segments that provide the necessary portion of a theoretically continuous toroidal curved reflective surface.
在相關具體實例中,採用具有835毫米直徑的主要鏡及如上文所描述的其他組件,實施另一平坦場6x減小,此時按比例擴大至26毫米的場直徑。 In a related embodiment, another flat field 6x reduction is implemented using a primary mirror having a diameter of 835 millimeters and other components as described above, at which time the field diameter is expanded to a field diameter of 26 millimeters.
在另一相關具體實例中,結合藉由在彎曲基板上(亦即,在具有非零曲率值(及因此有限曲率半徑)的基板的表面上;例如,在凹表 面上)界定1D遮罩圖案形成的光罩利用2或3鏡式PO子系統。入射於此光罩上的輻射的波前曲率在與光罩互動後改變。 In another related embodiment, the combination is on a curved substrate (ie, on a surface of a substrate having a non-zero curvature value (and thus a finite radius of curvature); for example, in a concave surface The reticle that defines the 1D mask pattern utilizes a 2 or 3 mirrored PO subsystem. The wavefront curvature of the radiation incident on the reticle changes after interacting with the reticle.
一般而言,PO子系統具有參考軸並經組態以自反射式圖案源接收經由IU所傳輸的EUV輻射且藉由使用回應於入射於圖案源上的EUV輻射光束而在圖案源處起始的僅僅兩個輻射光束,運用減小因數N>1在與圖案源光學共軛的平面上形成圖案源的實質上1D圖案的光學影像。一般而言,PO子系統經組態以不以空間頻率相依的方式減小光學影像的對比度。 In general, the PO subsystem has a reference axis and is configured to receive EUV radiation transmitted via the IU from a reflective pattern source and to initiate at the pattern source by using an EUV radiation beam that is incident on the pattern source Only two radiation beams, using a reduction factor N > 1 , form an optical image of the substantially 1D pattern of the pattern source on a plane that is optically conjugate to the pattern source. In general, the PO subsystem is configured to reduce the contrast of the optical image in a spatially frequency dependent manner.
根據本發明的想法組態的PO子系統的額外細節及/或相關具體實例揭露於吾人的先前申請案中。在一些具體實例中,PO子系統經設計以可操作方式忍受某一位準的光學像差。換言之,PO子系統可具有殘餘光學像差,若存在則殘餘光學像差可包括以下各者中的一或多者:不超過100微米的像場彎曲;不超過0.1波的球面像差、慧形像差及像散中的任一者;及不超過20%的失真。在一些具體實例中,PO子系統包括第一反射器及第二反射器,第一反射器具有第一曲率半徑,第二反射器包括第二曲率半徑,第一曲率半徑及第二曲率半徑具有相反正負號。PO子系統可包括含有主要及輔助鏡子系統的反射系統,主要及輔助鏡子系統中的至少一者包括彼此空間上不同(例如,在空間上斷開)的兩個反射元件(如吾人的先前申請案中且詳言之在美國臨時申請案第62/487,245號中詳細地描述)。此PO子系統的特定實施將自圖13A、圖13B的示意圖瞭解,在圖13A、圖13B中展示IU的元件(特定言之,中繼反射器126)且其中PO子系統的主要反射器(標記為M1)及PO子系統的輔助反射器(標記為M2)兩者各自包括 不僅空間上不同而且空間上彼此分隔的兩個反射元件(M1-A、M1-B;及M2-A、M2-B)。考慮圖案源144、144'上的1D圖案的對稱性,PO子系統的反射器的兩個反射元件之間的間隙較佳沿著1D圖案的方向配置(在圖案藉由1D繞射光柵形成時的情況下,舉例而言,元件M1-A及M1-B之間的間隙或分裂實質上平行於1D繞射光柵的線路)。在一些具體實例中,PO子系統反射器的構成反射元件彼此關於含有PO子系統的參考軸的平面對稱。在另一具體實例中,來自形成PO子系統的給定反射器的一對反射元件的反射元件中的至少一者的反射表面經界定為可關於PO子系統的參考軸旋轉地對稱的表面的一部分。 Additional details and/or related specific examples of PO subsystems configured in accordance with the teachings of the present invention are disclosed in our prior application. In some embodiments, the PO subsystem is designed to operatively tolerate a certain level of optical aberrations. In other words, the PO subsystem can have residual optical aberrations, and if present, residual optical aberrations can include one or more of: field curvature of no more than 100 microns; spherical aberration of no more than 0.1 waves, hui Any of the aberrations and astigmatism; and no more than 20% distortion. In some embodiments, the PO subsystem includes a first reflector having a first radius of curvature and a second reflector including a second radius of curvature, the first radius of curvature and the second radius of curvature having Opposite sign. The PO subsystem can include a reflective system containing primary and secondary mirror systems, at least one of the primary and secondary mirror systems including two reflective elements that are spatially distinct from each other (eg, spatially disconnected) (eg, our prior application) This is described in detail in the U.S. Provisional Application Serial No. 62/487,245. A particular implementation of this PO subsystem will be apparent from the schematic diagrams of Figures 13A, 13B, in which elements of the IU (specifically, relay reflector 126) are shown and in which the primary reflector of the PO subsystem ( The auxiliary reflectors labeled M1) and the PO subsystem (labeled M2) each include Not only two reflective elements (M1-A, M1-B; and M2-A, M2-B) that are spatially distinct and spatially separated from one another. Considering the symmetry of the 1D pattern on the pattern source 144, 144', the gap between the two reflective elements of the reflector of the PO subsystem is preferably arranged along the direction of the 1D pattern (when the pattern is formed by a 1D diffraction grating) In the case of, for example, the gap or split between elements M1-A and M1-B is substantially parallel to the line of the 1D diffraction grating). In some embodiments, the constituent reflective elements of the PO subsystem reflector are symmetrical to each other about a plane containing the reference axis of the PO subsystem. In another embodiment, the reflective surface of at least one of the reflective elements from a pair of reflective elements forming a given reflector of the PO subsystem is defined as a surface that is rotationally symmetric about the reference axis of the PO subsystem. portion.
光瞳建構的元件Optically constructed components
雖然在吾人先前申請案中詳述光瞳建構的元件,但此處論述特定針對於特定實施的一些準則及參數。 Although the components of the pupil construction are detailed in our prior application, some of the criteria and parameters specific to the particular implementation are discussed herein.
基於上文呈現的PO及IU的參數的實例在圖4A、圖4B中說明本發明的具體實例的光瞳的建構及相關尺寸。在晶圓處具有16.5毫米寬有規則菱形場(亦即,以與X軸及Y軸成45°定向具有16.5毫米長對角線的正方形場)並假設光自光源(114、214-A;214-B)輻射所進入的立體角為Ω=0.03638sr,對應於IU的光學擴展可以H IU =ΩA field =評估。 Examples of the parameters of the PO and IU presented above are illustrated in FIGS. 4A and 4B for the construction and related dimensions of the aperture of a specific example of the present invention. There is a 16.5 mm wide regular diamond field at the wafer (ie, a square field with a diagonal of 16.5 mm oriented at 45° to the X and Y axes) and assuming light from the source (114, 214-A; 214-B) The solid angle entered by the radiation is Ω = 0.03638 sr , which corresponds to the optical expansion of the IU. H IU = ΩA field = Evaluation.
進一步參看圖1及圖2A:應瞭解,具體實例100(具有來自200的細節)經適當組態以提供光學元件118(FE1-A、FE1-B)、160(盲視場光闌)、144(光罩)及與晶圓-載物台156A相關聯的表面(例如,藉由晶圓載物台支撐的晶圓156的表面)為如在此項技術中理解的光學共軛元件, 原因在於運用入射於其上的光照射的此等元件中的一者經由具體實例100的光學系統被光學地成像至此等元件中的另一者的點。具體實例經構造用於在光罩元件144處形成重疊FE1-A及FE1-B的影像。具體實例100、200亦經組態以使光源114(214-A、214-B)、元件122(FE2)及(PO子系統的)孔徑光闌為光學共軛物。應瞭解,圖1B為示意圖,且在自系統100的特定光學元件反射或透射穿過該特定光學元件後特定光束的發散度或彙聚度(其程度可取決於系統100的特定詳細設計而變化)可能並未在圖式中準確表示。對於光瞳建構的額外細節的揭露內容,讀者參考吾人的先前申請案(其中的每一者的揭露內容以引用的方式併入本文中),且詳言之參考美國臨時申請案第62/487,245號。 With further reference to Figures 1 and 2A, it will be appreciated that the specific example 100 (with details from 200) is suitably configured to provide optical elements 118 (FE1-A, FE1-B), 160 (blind field stop), 144 (Photomask) and the surface associated with wafer-stage 156A (eg, the surface of wafer 156 supported by the wafer stage) is an optical conjugate element as understood in the art. The reason is that one of the elements illuminated with light incident thereon is optically imaged to the point of the other of the elements via the optical system of the specific example 100. The specific example is configured to form an image of overlapping FE1-A and FE1-B at the mask element 144. The specific examples 100, 200 are also configured such that the source 114 (214-A, 214-B), the element 122 (FE2), and the (PO subsystem) aperture stop are optical conjugates. It should be appreciated that FIG. 1B is a schematic diagram and the divergence or convergence of a particular beam after it has been reflected or transmitted through a particular optical component of system 100 (the extent of which may vary depending on the particular detailed design of system 100) It may not be accurately represented in the schema. For the disclosure of additional details of the construction of the aperture, the reader is referred to the prior application of the present application (the disclosure of each of which is hereby incorporated by reference), and the disclosure of which is incorporated herein by reference in its entirety in its entirety in number.
1D EUV系統的相關具體實例的一般示意圖General schematic diagram of a specific example of a 1D EUV system
圖5示意性說明1D EUV系統的具體實例500,其中與圖1B的具體實例100相比,中繼鏡126已被移除,且攜載光柵圖案的光罩144'(在光罩固持器中,未圖示)的基板的表面具有非零曲率,且因此具有非零光功率。當光罩144'經構造用於在反射中操作時,光罩144'將FE2反射器122成像至PO子系統的入射光瞳中。在自光源114傳輸後,輻射光束510與藉由光罩圖案朝向PO子系統(如運用虛線EE示意性地所示)繞射的輻射光束交叉橫越非常接近於光罩144'(如所展示)或替代地非常接近於晶圓156而安置的視場光闌160'。分隔視場光闌160'與光罩(或晶圓)的接近距離一般而言短於3毫米,較佳地短於1毫米,更佳地短於100微米,且甚至更佳短於50微米。 Figure 5 schematically illustrates a specific example 500 of a 1D EUV system in which the relay mirror 126 has been removed and carries a grating pattern of the reticle 144' (in the reticle holder) as compared to the specific example 100 of Figure IB The surface of the substrate, not shown), has a non-zero curvature and therefore has a non-zero optical power. When the reticle 144' is configured for operation in reflection, the reticle 144' images the FE2 reflector 122 into the entrance pupil of the PO subsystem. After transmission from the source 114, the radiation beam 510 intersects the radiation beam diffracted by the reticle pattern toward the PO subsystem (as schematically illustrated by the dashed line EE) traversing very close to the reticle 144' (as shown) Or alternatively, the field stop 160' placed in close proximity to the wafer 156. The proximity distance of the split field stop 160' to the reticle (or wafer) is generally less than 3 mm, preferably less than 1 mm, more preferably less than 100 microns, and even more preferably less than 50 microns. .
盲視場光闌(圖案盲)Blind field diaphragm (pattern blind)
參看圖8A、圖8B、圖8C,系統的盲視場光闌160界定經構造用於確定光束尺寸以便形成實質上多邊形形狀的曝光場810、820、830(在影像表面156)上的光學孔徑,在特定情況下一菱形形狀(展示為圖8A中的菱形形狀810)或六角形形狀(圖8B的820)。意欲曝光場(及因此曝光場形成光學孔徑)可由凹多邊形(圖8C的830)界定。因此,舉例而言,具體實例100的孔徑160的周邊大體由多邊形界定。此組態解決提供直接相鄰曝光場之間的有效空間重疊的實務問題以建立跨越整個影像表面/晶圓156的均勻曝光區。詳言之,如由一般熟習此項技術者理解,多邊形形狀促進來自隨後形成的曝光場的影像的有效幾何縫合。舉例而言,圖8A中在基板156上展示的實例曝光場的定向使得多邊形曝光場810的對角線平行於系統的x軸及y軸。雖然孔徑160在圖1B中經展示為在傳輸中操作,但應理解在相關具體實例中圖案盲160可經構造用於反射在其光學孔徑的多邊形周邊的邊界內的光。 Referring to Figures 8A, 8B, and 8C, the blind field stop 160 of the system defines an optical aperture that is configured to determine the beam size to form a substantially polygonal shape of the exposure fields 810, 820, 830 (on the image surface 156). In a particular case, a diamond shape (shown as a diamond shape 810 in Figure 8A) or a hexagonal shape (820 of Figure 8B). The intended exposure field (and thus the exposure field to form an optical aperture) may be defined by a concave polygon (830 of Figure 8C). Thus, for example, the perimeter of aperture 160 of particular example 100 is generally defined by a polygon. This configuration addresses the practical problem of providing effective spatial overlap between directly adjacent exposure fields to create a uniform exposure area across the entire image surface/wafer 156. In particular, as understood by those of ordinary skill in the art, the polygonal shape facilitates efficient geometric stitching of images from subsequently formed exposure fields. For example, the example exposure field shown on substrate 156 in Figure 8A is oriented such that the diagonal of polygon exposure field 810 is parallel to the x-axis and y-axis of the system. While the aperture 160 is illustrated in FIG. 1B as being operational in transmission, it should be understood that in a related embodiment the pattern blind 160 can be configured to reflect light within the boundaries of the perimeter of the polygon of its optical aperture.
應瞭解,取決於多邊形曝光場的特定類型/形狀,可需要跨越影像表面的大於兩個曝光遍次以在不留下任何非經曝光貼片的情況下完全及澈底地曝光影像表面。為此目的,具有根據具體實例830(其將需要6遍次以完成曝光循環)成形的曝光場的一個優點在於此實施將允許整個系統對場相依像差有更多耐受性。 It will be appreciated that depending on the particular type/shape of the polygonal exposure field, more than two exposure passes across the image surface may be required to completely and thoroughly expose the image surface without leaving any non-exposure patches. To this end, one advantage of having an exposure field shaped according to the specific example 830 (which would require 6 passes to complete the exposure cycle) would be that this implementation would allow the overall system to be more resistant to field-dependent aberrations.
額外細節及/或具體實例係在吾人的先前申請案中且詳言之在美國臨時申請案第62/352,545及62/353,245號中論述。 Additional details and/or specific examples are discussed in our prior application and are described in detail in U.S. Provisional Application Serial Nos. 62/352,545 and 62/353,245.
圖案盲的大小不影響曝光時間,且應經選擇以匹配照明源的總光學擴展。晶圓載物台掃描速度與沿著x軸量測的圖案盲的孔徑的寬度 成反比。在一些情形下,圖案盲的孔徑具有高縱橫比形狀(在X中寬且在Y中非常薄)(例如,具有5比1或更高的縱橫比)可係較佳的。 The size of the pattern blindness does not affect the exposure time and should be chosen to match the total optical spread of the illumination source. Wafer stage scanning speed and the width of the blind aperture of the pattern measured along the x-axis In inverse proportion. In some cases, a pattern blind aperture having a high aspect ratio shape (wide in X and very thin in Y) (e.g., having an aspect ratio of 5 to 1 or higher) may be preferred.
本發明的1D EUV系統可裝備有的光源所需要的光學輸出可理解地取決於正確曝光晶圓上的抗蝕劑所必要的輻射功率的量及經濟產出率。 The optical output required for the light source that can be equipped with the 1D EUV system of the present invention is understandably dependent on the amount of radiant power necessary to properly expose the resist on the wafer and the economic yield.
EUV源及輻射功率考慮因素EUV source and radiant power considerations
與本發明的1D EUV系統一起使用的光源的一個實例可藉由基於電漿的光源(諸如(例如)描述於US 8,242,695及/或US 8,525,138中的雷射器驅動(雷射器泵送)的電漿光源的至少一部分)提供。此等專利文獻中的每一者的揭露內容以引用之方式併入本文中。必要時,電漿源的殼體可電接地及/或重新構造用於改變經由源的窗遞送的總光功率。作為熱源,此光源發射UV光譜區域、可見光譜區域及IR光譜區域中的輻射。 One example of a light source for use with the 1D EUV system of the present invention may be by a plasma based light source such as, for example, a laser driver (laser pumping) as described in US 8,242,695 and/or US 8,525,138 At least a portion of the plasma source is provided. The disclosure of each of these patent documents is incorporated herein by reference. If desired, the housing of the plasma source can be electrically grounded and/or reconfigured to change the total optical power delivered via the window of the source. As a heat source, this light source emits radiation in the UV spectral region, the visible spectral region, and the IR spectral region.
雖然在4 π球面度的立體角中發射的此源的總功率可基於功率而評估為約10W從而使光源穿過其通光孔徑,但來自適合於具體實例的任何光源的適用輸出僅僅為經遞送至照明器200的孔徑的輸出。值得注意的是,總1D EUV系統的正確操作所需要的來自光源的輻射功率輸出亦取決於系統的執行率(舉例而言,以一小時內處理的晶圓(wph)的數目來量測)。表示依據1D EUV系統中的執行率變化的所估計需要的輻射功率輸出的圖的實例係基於以下假定而建立:100wph的目標執行率;對於30毫焦/平方公分的總劑量的針對晶圓的各部分的雙遍次;正方形曝光場(在與x軸及y軸成45°下定向,沿著兩個對角線量測16.5毫米,參看圖2B中的210);每一晶圓5秒的額外負擔時間(主要晶圓交換及對準量測);每一晶圓總共 5秒的加速度時間;對於每一曝光區30脈衝最小值;各自在65%反射率下在光罩處具有50%繞射效率的六個反射表面;及由於照明器與PO之間的不匹配光學擴展的可能50%損失的額外「幾何因數」。換言之,「幾何因數」為導引至PO入射光瞳中的源輸出功率的分率。圖表示對於給定執行率的在照明器入口處所需要的功率,以及所需要的脈衝重複率及晶圓載物台加速度。圖6中針對假定參數的特定值及針對幾何因數的三個不同值展示此圖的部分。表1另外概述結果。 Although the total power of this source emitted in a solid angle of 4 π steradian may be estimated to be about 10 W based on power to pass the light source through its clear aperture, the applicable output from any source suitable for the particular example is only The output to the aperture of the illuminator 200 is delivered. It is worth noting that the radiant power output from the source required for proper operation of the total 1D EUV system also depends on the system's execution rate (for example, measured by the number of wafers (wph) processed in one hour) . An example of a graph representing the estimated required radiant power output in accordance with a change in execution rate in a 1D EUV system is established based on the following assumptions: a target execution rate of 100 wph; for a total dose of 30 mJ/cm 2 for wafers Double pass of each part; square exposure field (oriented at 45° with x and y axes, 16.5 mm along two diagonals, see 210 in Figure 2B); 5 seconds per wafer Additional burden time (primary wafer exchange and alignment measurements); a total of 5 seconds of acceleration time per wafer; 30 pulse minimums for each exposure zone; each with 50% at the reticle at 65% reflectance Six reflective surfaces with % diffraction efficiency; and an additional "geometry factor" due to the possible 50% loss of mismatch optical expansion between the illuminator and the PO. In other words, the "geometry factor" is the fraction of the source output power that is directed into the PO entrance pupil. The graph represents the power required at the illuminator inlet for a given execution rate, as well as the required pulse repetition rate and wafer stage acceleration. The portion of this figure is shown in Figure 6 for a particular value of the assumed parameter and for three different values for the geometric factor. Table 1 provides an additional summary of the results.
應瞭解,取決於與1D EUV系統的具體實例一起使用的光源的特定選擇,此源的光學擴展可小於IU的光學擴展。在此情況下,系統可經組態與多個光源(例如,如圖2A中所示,214-A及214-B)一起使用。在此情況下所需要的(另外相同)光源的數目可估計為N sources =H IU /H single source ,其中H single source 為單個光源的光學擴展。 It will be appreciated that depending on the particular choice of light source used with a particular example of a 1D EUV system, the optical spread of this source may be less than the optical spread of the IU. In this case, the system can be configured for use with multiple light sources (eg, as shown in Figures 2A, 214-A and 214-B). The number of (additionally identical) light sources required in this case can be estimated as N sources = H IU / H single source , where H single source is the optical extension of a single source.
在吾人的先前申請案中論述經合理組態用於本發明的1D EUV系統中的操作的EUV輻射源的額外細節及/或具體實例。舉例而言,在圖9A、圖9B中展示與1D EUV曝光工具的光學系統一起使用的此EUV源的光收集示意圖的實例。圖9A說明具有用於將EUV輻射自LPP重新聚焦至IF(其又充當本發明的IU的具體實例的光源)的橢球形鏡的雷射器驅動 電漿光源的組態。5sr收集器及1.6sr子孔徑組態經示意性地展示以用於比較。圖9B為說明具有中心開口910A、錫噴射器214及輔助光源IF 916的收集器910的圖9A的雷射器驅動電漿源的基於射線模型的示意圖。 Additional details and/or specific examples of EUV radiation sources that are reasonably configured for operation in the 1D EUV system of the present invention are discussed in our prior application. For example, an example of a light collection schematic for this EUV source for use with an optical system of a 1D EUV exposure tool is shown in Figures 9A, 9B. 9A illustrates a laser driver having an ellipsoidal mirror for refocusing EUV radiation from LPP to IF, which in turn acts as a light source for a specific example of the IU of the present invention. Configuration of the plasma source. The 5sr collector and 1.6sr subaperture configuration are shown schematically for comparison. 9B is a schematic diagram of a ray model based on the laser driven plasma source of FIG. 9A illustrating a collector 910 having a central opening 910A, a tin ejector 214, and an auxiliary source IF 916.
圖9A、圖9B的EUV源的特定模型包括設定與距IF 916的距離成比例的光的高斯形輻照度分佈的邊界的孔徑及遮攔遮罩(藉由兩個圓及矩形的組合而形成)。 The specific model of the EUV source of Figures 9A, 9B includes an aperture that sets the boundary of the Gaussian irradiance distribution of light proportional to the distance from the IF 916 and an obscuration mask (formed by a combination of two circles and rectangles) .
模型進一步包括以下效應:i)電漿發射918的三維(3D)分佈;(ii)橢圓形鏡像差、遮攔及反射率變化;(iii)由錫噴射器214所引起的遮攔。源的模型經進一步假定具有:a)650毫米直徑橢球形收集器;b)具有由5sr立體角界定的NA的源;c)具有在FWHM處的90微米直徑(或在1/e2位準下的約910微米)的大約高斯投影的電漿918輻射分佈。在圖9C、圖9D中呈現具有FRED®的此分佈的模擬投影的結果;d)具有0.25的NA的IF 916;e)20%中心圓盤形遮攔910A(約130毫米直徑);及f)由錫噴射器914所引起的15%線性遮攔(100毫米寬度)。收集器910的反射率經假定為約50%,IF 916的有效直徑(考慮到雷射器驅動電漿源的不穩定性)經假定為約2毫米。藉由電漿源產生的光的模型化空間分佈及IF 916的平面處的模型化空間分佈可自說明強度分佈的圖10A、圖10B、在圖11A中展示的IF 916的平面處的射線點圖式及在如圖11B中所示的相同平面處的射線方向的圖式評估。 The model further includes the following effects: i) three-dimensional (3D) distribution of plasma emission 918; (ii) elliptical mirror difference, obscuration and reflectance variation; (iii) obscuration caused by tin ejector 214. The model of the source is further assumed to have: a) a 650 mm diameter ellipsoidal collector; b) a source having an NA defined by a 5sr solid angle; c) having a 90 micron diameter at the FWHM (or at a 1/e2 level) Approximately 910 micrometers of approximately Gaussian projection of the plasma 918 radiation distribution. The results of the simulated projection of this distribution with FRED® are presented in Figures 9C, 9D; d) IF 916 with a NA of 0.25; e) 20% central disc shaped obscuration 910A (approximately 130 mm diameter); and f) 15% linear obscuration (100 mm width) caused by tin ejector 914. The reflectivity of collector 910 is assumed to be about 50%, and the effective diameter of IF 916 (considering the instability of the laser driven plasma source) is assumed to be about 2 mm. The modeled spatial distribution of light produced by the plasma source and the modeled spatial distribution at the plane of the IF 916 can be self-explanatory of the intensity distribution of Figures 10A, 10B, and the ray points at the plane of the IF 916 shown in Figure 11A. Schematic and graphical evaluation of the ray direction at the same plane as shown in Figure 11B.
使用本發明的具體實例的微影製程的考慮因素Considerations for lithography processes using specific examples of the invention
當在本發明的1D EUV系統的具體實例中使用的遮罩(光罩)144經組態為相移遮罩(PSM)以增加在基板處形成的影像的對比度時, 與使用習知2D EUV系統實現的彼等特徵相比,經印刷的影像的所得特徵得以改良。 When the mask (mask) 144 used in the specific example of the 1D EUV system of the present invention is configured as a phase shift mask (PSM) to increase the contrast of an image formed at the substrate, The resulting features of the printed image are improved compared to their features implemented using conventional 2D EUV systems.
在表2中概述的成像模擬條件下進行所提議1D EUV系統的模擬。為了比較,亦列出先前技術的2D EUV系統的相關參數。 The simulation of the proposed 1D EUV system was performed under the imaging simulation conditions outlined in Table 2. For comparison, the relevant parameters of the prior art 2D EUV system are also listed.
表3展示在0.33NA及0.55NA處運用所提議1D EUV工具的具體實例以及先前技術的標準2D EUV工具而印刷的1D光柵的面積影像對比度。0.33NA工具完全不可印刷具有20奈米間距光柵,且使用0.55NA工具情況下的成像產生較低對比度。為了比較,圖7A展示針對本發明的具體實例及先前技術的標準高NA 2D EUV工具的經由聚焦在最佳劑量下自抗蝕劑模型輸出的資料。 Table 3 shows the area image contrast of a 1D raster printed at 0.33NA and 0.55NA using the specific example of the proposed 1D EUV tool and the prior art standard 2D EUV tool. The 0.33NA tool is completely unprintable with a 20 nm pitch grating and produces lower contrast using imaging with a 0.55 NA tool. For comparison, FIG. 7A shows data output from a resist model at a preferred dose for focusing on a standard high NA 2D EUV tool of a specific example of the present invention and prior art.
圖7B、圖7C另外分別針對具有0.55的NA並利用二元遮罩的2D EUV系統及針對上文所論述的本發明的具體實例(NA=0.4、PSM)說明依據照射劑量(以毫焦/平方公分計)及散焦(以微米計)變化的經印刷 於基板上的圖案的臨界尺寸(CD)的相依性。雖然本發明的具體實例可需要較高照射劑量,但具體實例表明影像品質的實質上較小減小:相對較而言,1D EUV系統中的散焦的給定值的CD的惡化實質上小於2D EUV系統中的惡化。舉例而言,如自圖7B、圖7C的曲線A與B的比較瞭解,約0.05微米的散焦引起2D EUV系統的CD自約11奈米至約14.5奈米的增加,及1D EUV系統的僅僅自約12.5奈米至約13.5奈米的增加。熟習此項技術者將易於瞭解藉由使用本發明的具體實例實現的增加對比度的優點。 Figures 7B, 7C additionally illustrate the exposure dose (in millijoules / for the 2D EUV system with a NA of 0.55 and with a binary mask, and for the specific example of the invention (NA = 0.4, PSM) discussed above, respectively. Printed in square centimeters) and defocused (in microns) The dependence of the critical dimension (CD) of the pattern on the substrate. While a particular embodiment of the invention may require a higher dose of radiation, the specific example indicates a substantially smaller reduction in image quality: relatively speaking, the deterioration of a given value of CD in a 1D EUV system is substantially less than Deterioration in 2D EUV systems. For example, as seen from the comparison of curves A and B of Figures 7B and 7C, defocusing of about 0.05 microns causes an increase in the CD of the 2D EUV system from about 11 nm to about 14.5 nm, and the 1D EUV system. It is only an increase from about 12.5 nm to about 13.5 nm. Those skilled in the art will readily appreciate the advantages of increased contrast achieved by the use of specific examples of the present invention.
根據參看圖1至圖11描述的具體實例的實例,已概述1D EUV曝光工具的概念。雖然敍述經選擇用於此具體實例的特定值,但應理解在本發明之範疇內,所有參數的值可在寬範圍內變化以滿足不同應用。舉例而言,本發明的具體實例已經描述為不在光罩的平面處遠心並具有在曝光期間固定的光罩位置。然而,在曝光執行之間,或在曝光期間,光罩可沿著z軸稍微移動(必要時)以誘發影像的放大率的變化並有效允許本發明的曝光工具擴大/收縮所成像1D圖案以用於與已在基板上印刷的圖案幾何匹配。 The concept of a 1D EUV exposure tool has been outlined in accordance with an example of a specific example described with reference to Figures 1-11. Although specific values selected for this particular example are recited, it should be understood that within the scope of the present invention, the values of all parameters can be varied over a wide range to suit different applications. For example, specific examples of the invention have been described as not telecentric at the plane of the reticle and having a reticle position that is fixed during exposure. However, between exposure execution, or during exposure, the reticle can be slightly moved along the z-axis (if necessary) to induce a change in the magnification of the image and effectively allow the exposure tool of the present invention to expand/contract the imaged 1D pattern. Used to geometrically match the pattern that has been printed on the substrate.
具體實例已描述為包括藉由儲存於記憶體中的指令控管的控制電路/處理器。記憶體可為適合於儲存控制軟體或其他指令及資料的隨機存取記憶體(RAM)、唯讀記憶體(ROM)、快閃記憶體或任何其他記憶體,或其組合。熟習此項技術者亦應易於瞭解界定本發明的功能的指令或程式可以多個形式(包括但不限於永久地儲存於不可寫儲存媒體(例如,電腦內的唯讀記憶體器件(諸如ROM),或藉由電腦I/O附接可讀的器件(諸如CD-ROM或DVD碟片))上的資訊、可變地儲存於可寫儲存媒體(例如 軟性磁碟、可卸除式快閃記憶體及硬碟機)上的資訊,或經由通信媒體(包括有線或無線電腦網路)傳送至電腦的資訊)遞送至處理器。另外,雖然本發明可體現於軟體中,但實施本發明所必需的功能可視情況或替代地使用韌體及/或硬體組件(諸如組合邏輯、特殊應用積體電路(ASIC)、場可程式化閘極陣列(FPGA)或其他硬體或硬體、軟體及/或韌體組件的某一組合)部分或整體體現。 Specific examples have been described as including control circuitry/processors that are controlled by instructions stored in memory. The memory can be random access memory (RAM), read only memory (ROM), flash memory or any other memory suitable for storing control software or other instructions and data, or a combination thereof. Those skilled in the art should also readily appreciate that the instructions or programs defining the functionality of the present invention can be in many forms (including but not limited to being permanently stored on a non-writable storage medium (eg, a read-only memory device (such as a ROM) within a computer). , or information stored on a readable device (such as a CD-ROM or DVD disc) by computer I/O, variably stored in a writable storage medium (eg Information on a flexible disk, removable flash memory, and hard disk drive, or information transmitted to a computer via a communication medium (including a wired or wireless computer network) is delivered to the processor. In addition, although the present invention may be embodied in a software, the functions necessary for implementing the present invention may alternatively or alternatively use firmware and/or hardware components (such as combinatorial logic, special application integrated circuits (ASIC), field programmable Partial or integral representation of a gated array (FPGA) or other combination of hardware or hardware, software and/or firmware components.
表4概述與一些2D EUV系統的操作參數相比本發明的一個特定具體實例的有利操作參數。 Table 4 summarizes the advantageous operating parameters of one particular embodiment of the present invention compared to the operating parameters of some 2D EUV systems.
基於本揭露內容與吾人先前申請案的揭露內容的組合,熟習此項技術者將易於瞭解已論述的專用於在所選工件上印刷直平行線路的陣列的1D EUV系統的各種具體實例。此等具體實例包括但不限於: Based on the combination of the present disclosure and the disclosure of our prior application, those skilled in the art will readily appreciate various specific examples of 1D EUV systems that have been discussed for printing arrays of straight parallel lines on selected workpieces. Specific examples include, but are not limited to:
- (EUV)曝光工具的具體實例,其包括:IU;反射器(含有其上攜載實質上1D圖案的圖案源;此反射器經安置以接收來自IU的EUV輻射的入射光束);PO子系統,其具有參考軸且經組態以接收來自從反射器傳送的入射光束的輻射。在一個具體實例中,反射器包括相移遮罩。PO子系統亦經組態以運用減小因數N>1,並藉由使用在反射器處自入射光束起始的僅僅兩個輻射光束在與反射器以光學共軛的平面上形成1D圖案的光學影像。實質上1D圖案具有第一空間頻率,而其光學影像具有第二空間頻率,且第二空間頻率為第一空間頻率的至少兩倍。反射器係以相對於IU及PO子系統的實質上固定空間及光學關係而安置。形成光學影像的僅兩個輻射光束不包括表示在反射器處入射光束的鏡面反射的輻射光束。曝光工具可進一步包括經組態以便可橫向於參考軸而移動的工件。在特定情況下,IU包括第一及第二蠅眼(FE)反射器。另外或在替代方案中,反射器可經安置於第一FE反射器的個別構成反射元件之間。一般而言,PO子系統包括第一及第二反射器(第一反射器具有第一曲率半徑,第二反射器包括第二曲率半徑,第一及第二曲率半徑具有相反正負號)。在一個實施中,PO子系統為含有主要及輔助鏡子系統的反射系統,主要及輔助鏡子系統中的至少一者包括空間上彼此不同的兩個反射元件。 - A specific example of an (EUV) exposure tool comprising: an IU; a reflector (containing a pattern source on which a substantially 1D pattern is carried; the reflector is positioned to receive an incident beam of EUV radiation from the IU); A system having a reference axis and configured to receive radiation from an incident beam transmitted from the reflector. In one embodiment, the reflector includes a phase shifting mask. The PO subsystem is also configured to employ a reduction factor N > 1 and form a 1D pattern on the plane optically conjugated to the reflector by using only two of the radiation beams originating from the incident beam at the reflector. Optical image. The substantially 1D pattern has a first spatial frequency and its optical image has a second spatial frequency, and the second spatial frequency is at least twice the first spatial frequency. The reflector is placed in a substantially fixed spatial and optical relationship with respect to the IU and PO subsystems. Only two of the radiation beams forming the optical image do not include a radiation beam representing the specular reflection of the incident beam at the reflector. The exposure tool can further include a workpiece configured to be movable transverse to the reference axis. In certain instances, the IU includes first and second fly's eye (FE) reflectors. Additionally or in the alternative, the reflector may be disposed between the individual constituent reflective elements of the first FE reflector. In general, the PO subsystem includes first and second reflectors (the first reflector has a first radius of curvature, the second reflector includes a second radius of curvature, and the first and second radii of curvature have opposite signs). In one implementation, the PO subsystem is a reflective system containing primary and secondary mirror systems, and at least one of the primary and secondary mirror systems includes two reflective elements that are spatially distinct from one another.
- 1D EUV曝光工具的相關具體實例,其包括:IU(具有作為IU的構成反射器的第一及第二蠅眼反射器);與IU光通信的PO子系統;反射式圖案源,其以相對於IU及PO子系統的實質上固定空間及光學關係而安置並在其上攜載實質上1D圖案(圖案源經組態以接收來自IU的輻射光束並將來自此輻射光束的輻射傳送至PO子系統);及可相對於PO 子系統的參考軸橫向移動的工件。IU可進一步包括中繼鏡,其以與第二蠅眼反射器及反射式圖案源兩者光通信方式安置。在一個特定實施中,1D EUV曝光工具另外包括安置於第二蠅眼反射器與中繼鏡之間的視場光闌。視場光闌大體界定具有多邊形周邊的光學孔徑。另外或在替代方案中,1D EUV曝光工具經組態使得第一蠅眼反射器、視場光闌、圖案源及與工件相關聯的表面彼此光學共軛。一般而言,PO子系統包括第一鏡及第二鏡,其中的至少一者具有中心遮攔。此等第一及第二鏡經組態以共同地界定消像散光學系統。在特定情況下,PO子系統進一步包括第三鏡。在特定實施中,PO子系統具有僅僅兩個反射器。在相關實施中,PO子系統具有僅僅三個反射器。曝光工具可經組態使得來自輻射光束的EUV輻射藉由使用不超過十個反射器(其中此等十個反射器包括第一及第二蠅眼反射器及PO子系統的反射器)經由IU及PO子系統沿著參考軸朝向工件遞送。工具的圖案源大體裝備有圖案源支撐件,其不含經組態以在曝光工具操作期間以與工件的運動運動同步的方式掃描圖案源的結構。在特定實施中,攜載1D圖案的圖案源的表面可具有非零曲率半徑以界定圖案源的非零光功率。在此情況下,圖案源的此表面具有界定於第一平面中的第一有限曲率半徑,第一平面橫切於此表面並含有垂直於此表面的圖案源軸。另外,圖案源的表面可具有界定於第二平面中的第二有限曲率半徑,第二平面橫切於第一平面並含有圖案源的軸。第一及第二有限曲率半徑可實質上彼此相等。1D EUV曝光工具可另外包括經組態以發射在EUV波長處的輻射並經定位以與第二蠅眼反射器及PO子系統的入射光瞳光學共軛的輻射源。在一種情況下,輻射源含有電漿驅動光發射器。1D EUV曝光工具可進一步裝備有控制單元(以與工 件可操作通信方式組態),控制單元含有經程式化以執行以下操作的處理器:(i)沿著第一軸(藉由PO子系統運用自反射式圖案源遞送的輻射相對於在接近於工件表面的平面中形成的曝光場的位置)及沿著此第一掃描軌跡掃描工件以便形成沿著第一軸延伸的平行線路的條帶;及(ii)當預先存在圖案已在所討論的掃描之前與工件相關聯時調整第一掃描軌跡以將條帶預定地疊對至預先存在圖案的一部分上。在特定情況下,處理器經程式化以在掃描工件過程期間調整第一掃描軌跡,包括(a)沿著第二軸移動及(ii)沿著第三軸移動中的至少一者,第二軸垂直於第一軸,第三軸垂直於第一軸及第二軸兩者。控制單元可進一步以可操作方式與IU及PO子系統中的至少一者協作,且處理器可經進一步程式化以調整平行線路的條帶的間距以使條帶變形。 - A specific example of a 1D EUV exposure tool comprising: an IU (having first and second fly's eye reflectors as constituent reflectors of the IU); a PO subsystem in communication with the IU light; a reflective pattern source, Positioning and carrying a substantially 1D pattern thereon with respect to substantially fixed spatial and optical relationships of the IU and PO subsystems (the pattern source is configured to receive a radiation beam from the IU and transmit radiation from the radiation beam to PO subsystem); and can be relative to PO The workpiece whose reference axis moves laterally. The IU may further include a relay mirror disposed in optical communication with both the second fly's eye reflector and the reflective pattern source. In one particular implementation, the 1D EUV exposure tool additionally includes a field stop disposed between the second fly's eye reflector and the relay mirror. The field diaphragm generally defines an optical aperture having a polygonal perimeter. Additionally or in the alternative, the 1D EUV exposure tool is configured such that the first fly's eye reflector, the field stop, the pattern source, and the surface associated with the workpiece are optically conjugate to each other. In general, the PO subsystem includes a first mirror and a second mirror, at least one of which has a central obscuration. The first and second mirrors are configured to collectively define an astigmatic optical system. In certain cases, the PO subsystem further includes a third mirror. In a particular implementation, the PO subsystem has only two reflectors. In a related implementation, the PO subsystem has only three reflectors. The exposure tool can be configured such that EUV radiation from the radiation beam is passed through the IU by using no more than ten reflectors (where the ten reflectors include the first and second fly's eye reflectors and the reflector of the PO subsystem) And the PO subsystem is delivered toward the workpiece along the reference axis. The pattern source of the tool is generally equipped with a pattern source support that does not contain a structure that is configured to scan the pattern source in a manner that is synchronized with the motion of the workpiece during operation of the exposure tool. In a particular implementation, the surface of the pattern source carrying the 1D pattern can have a non-zero radius of curvature to define the non-zero optical power of the pattern source. In this case, the surface of the pattern source has a first finite radius of curvature defined in the first plane, the first plane being transverse to the surface and containing a pattern source axis perpendicular to the surface. Additionally, the surface of the pattern source can have a second finite radius of curvature defined in the second plane, the second plane being transverse to the first plane and containing the axis of the pattern source. The first and second finite radii of curvature may be substantially equal to each other. The 1D EUV exposure tool can additionally include a radiation source configured to emit radiation at the EUV wavelength and positioned to optically conjugate with the second fly's eye reflector and the entrance pupil of the PO subsystem. In one case, the radiation source contains a plasma driven light emitter. 1D EUV exposure tool can be further equipped with a control unit The control unit has a processor that is programmed to perform the following operations: (i) along the first axis (the radiation delivered by the PO subsystem using the self-reflective pattern source is relatively close to a position of the exposure field formed in a plane of the surface of the workpiece) and a strip along the first scan trajectory to form a parallel line extending along the first axis; and (ii) when a pre-existing pattern is discussed The first scan trajectory is adjusted to correlate the strips to a portion of the pre-existing pattern when the scan is associated with the workpiece. In certain instances, the processor is programmed to adjust the first scan trajectory during the process of scanning the workpiece, including at least one of (a) moving along the second axis and (ii) moving along the third axis, second The axis is perpendicular to the first axis and the third axis is perpendicular to both the first axis and the second axis. The control unit can be further operatively cooperated with at least one of the IU and PO subsystems, and the processor can be further programmed to adjust the spacing of the strips of the parallel lines to deform the strip.
- 用於經由1D EUV曝光工具傳輸輻射的方法的具體實例。方法包括傳送第一EUV輻射(藉由此EUV曝光工具的IU的第一反射器接收)至1D EUV曝光工具的反射圖案源的步驟,圖案源相對於IU的第一反射器在實質上固定空間關係中。方法包括進一步穿過含有第一鏡的反射表面的表面傳送第一EUV輻射(已與反射式圖案源互動)的第二步驟。舉例而言,此傳送可包括穿過第一鏡的中心孔徑或中心遮攔傳輸第一EUV輻射。在一種情況下,穿過中心遮攔傳輸第一EUV輻射可包括穿過中心孔徑傳輸第一EUV輻射,中心孔徑的表面積不超過第一鏡的反射表面的面積的40%。傳送的動作可包括第一EUV輻射的第一光束碰撞至第一鏡的表面處的第一位置上及該第一EUV輻射的第二光束碰撞至相同第一鏡的表面處的第二位置上,第一位置及第二位置界定於第一鏡相對於參考軸的相對側 面上。替代地或另外,方法進一步包含(a)自其上攜載實質上一維(1D)圖案的圖案源的表面反射第一輻射及/或(b)其進一步包含運用N>1的減小因數在與反射式圖案源光學共軛的目標表面上形成實質上1D圖案的光學影像。形成光學影像的步驟包括運用由於傳送步驟而在反射式圖案源處起始的僅僅兩個輻射光束形成光學影像,且該些僅兩個輻射光束不包括表示第一EUV輻射在反射式圖案源處的鏡面反射的光束。方法可另外包括形成光學影像的步驟,其中影像的兩個直接相鄰線性元素之間的分隔距離不超過10奈米;且較佳不超過7奈米。在一個實施中,方法進一步包括在此輻射與反射式圖案源互動後改變第一EUV輻射的波前的曲率的步驟。方法可進一步包括(i)穿過第二鏡傳輸第一EUV輻射及在該第二鏡的相對於第二鏡的光軸的一側的表面處部分反射第一輻射。在此狀況下,進一步傳送及傳輸第一輻射穿過第二鏡的步驟共同地界定傳輸輻射穿過具有至少0.2的數值孔徑的消像散鏡面系統。 - A specific example of a method for transmitting radiation via a 1D EUV exposure tool. The method includes the step of transmitting a first EUV radiation (received by a first reflector of the IU of the EUV exposure tool) to a reflective pattern source of the 1D EUV exposure tool, the pattern source being substantially fixed in space relative to the first reflector of the IU In the relationship. The method includes a second step of transferring the first EUV radiation (which has interacted with the reflective pattern source) further through the surface of the reflective surface containing the first mirror. For example, the transmitting can include transmitting the first EUV radiation through the central aperture or center of the first mirror. In one case, transmitting the first EUV radiation through the central obscuration can include transmitting the first EUV radiation through the central aperture, the surface area of the central aperture not exceeding 40% of the area of the reflective surface of the first mirror. The act of transmitting may include the first beam of the first EUV radiation colliding to a first location at the surface of the first mirror and the second beam of the first EUV radiation colliding to a second location at the surface of the same first mirror The first position and the second position are defined on opposite sides of the first mirror relative to the reference axis On the surface. Alternatively or additionally, the method further comprises (a) reflecting the first radiation from a surface on which the substantially one-dimensional (1D) pattern of the pattern source is carried and/or (b) further comprising using a reduction factor of N > 1 An optical image of a substantially 1D pattern is formed on the target surface optically conjugate with the reflective pattern source. The step of forming an optical image includes forming an optical image using only two radiation beams initiated at the source of the reflective pattern due to the transfer step, and the only two of the radiation beams are not including the first EUV radiation at the source of the reflective pattern Specularly reflected beam. The method can additionally include the step of forming an optical image wherein the separation distance between two directly adjacent linear elements of the image does not exceed 10 nanometers; and preferably does not exceed 7 nanometers. In one implementation, the method further includes the step of varying the curvature of the wavefront of the first EUV radiation after the radiation interacts with the reflective pattern source. The method can further include (i) transmitting the first EUV radiation through the second mirror and partially reflecting the first radiation at a surface of the second mirror opposite the optical axis of the second mirror. In this case, the step of further transmitting and transmitting the first radiation through the second mirror collectively defines the transmitted radiation through an astigmatism mirror system having a numerical aperture of at least 0.2.
出於本揭露內容及所附申請專利範圍的目的,術語「實質上」、「大致」、「約」及關於值、元件、性質或特性附近的描述符的類似術語的使用意欲強調所提及的值、元件、性質或特性,雖然未必準確陳述,但出於實務目的,仍然將視為如由熟習此項技術者陳述。此等術語(如應用於指定特性或品質描述符)意謂「大部分」、「主要地」、「顯著地」、「大體上」、「基本上」、「在很大程度上」、「大體上但不一定完全相同」,以便適當地表示近似語言並描述指定特性或描述符以使得其範疇將藉由一般熟習此項技術者理解。在一個特定情況下,術語「大致」、「實質上」及「約」在參考數值使用時表示相對於指定值正或負20%的範圍,更佳地正或負 10%,甚至更佳正或負5%,最佳相對於指定值正或負2%。作為非限制性實例,彼此「實質上相等」的兩個值意指兩個值之間的差可在值自身+/-20%的範圍內,較佳地在值自身+/-10%的範圍內,更佳地在值自身+/-5%的範圍內,且甚至更佳在值自身+/-2%或更小的範圍內。 The use of the terms "substantially", "substantially", "about" and similar terms with respect to values, elements, properties or characteristics is intended to emphasize the reference to the disclosure and the scope of the appended claims. The value, component, nature, or characteristics of the invention, although not necessarily stated in its entirety, will still be considered as a These terms (such as applied to a specified characteristic or quality descriptor) mean "majority", "mainly", "significantly", "substantially", "substantially", "to a large extent", " Substantially, but not necessarily identical, in order to properly represent the approximation language and describe the specified feature or descriptor such that its scope will be understood by those skilled in the art. In a specific case, the terms "substantially", "substantially" and "about" when used in reference numbers indicate a range of plus or minus 20% relative to the specified value, preferably positive or negative. 10%, even better positive or negative 5%, the best is positive or negative 2% relative to the specified value. By way of non-limiting example, two values that are "substantially equal" to each other means that the difference between the two values can be within the range of +/- 20% of the value itself, preferably +/- 10% of the value itself. Within the range, it is more preferably within the range of +/- 5% of the value itself, and even more preferably within the range of +/- 2% or less of the value itself.
此等術語在描述所選擇特性或概念中的使用既不意指亦不提供不確定性之任何基礎及用於添加數字限制至指定特性或描述符。如由熟習此項技術者理解,當使用在此項技術中接受的量測方法用於此等目的時,準確值的實務偏差或來自彼陳述的此值、元件或性質的特性屬於由典型的實驗量測誤差界定的數值範圍且可在由典型的實驗量測誤差界定的數值範圍內變化。 The use of such terms in describing a selected characteristic or concept does not mean or provide any basis for the limitation and the addition of a numerical limitation to a specified characteristic or descriptor. As will be understood by those skilled in the art, when using the measurement methods accepted in the art for such purposes, the actual deviation of the exact value or the characteristics of the value, component or property from the statement is typical. The range of values defined by the experimental measurement error can vary within the range of values defined by typical experimental measurement errors.
舉例而言,對實質上平行於參考線路或平面的所識別向量或線路或平面的參考將視為與所參考線路或平面相同或非常接近於所參考線路或平面的此向量或線路或平面(其中與所參考線路或平面的角度偏差被視為先前技術中實際上典型值,例如,在零度與十五度之間,較佳地在零度與十度之間,更佳地在零度與5度之間,甚至更佳在零度與2度之間,且最佳地在零度與1度之間)。舉例而言,對實質上垂直於參考線路或平面的所識別向量或線路或平面的參考將視為其表面的法線處於參考線路或平面或非常接近於參考線路或平面的此向量或線路或平面(其中與所參考線路或平面的角度偏差被視為先前技術中實際上典型值,例如,在零度與十五度之間,較佳地在零度與十度之間,更佳地在零度與5度之間,甚至更佳在零度與2度之間,且最佳地在零度與1度之間)。術語「實質上剛性的」當在關於為所討論的新發明提供機械支撐的殼體或結構元件使用時大體識 別硬度高於此結構元件支撐的新發明的硬度的結構元件。作為另一實例,關於指定表面的術語「實質上平坦」的使用意指此表面可擁有在即將來臨的特定情形中經設定大小並表達為通常由熟習此項技術者所理解的不平坦及/或粗糙度的程度。 For example, a reference to an identified vector or line or plane substantially parallel to a reference line or plane will be considered to be the same or very close to the reference line or plane of the vector or line or plane of the referenced line or plane ( The angular deviation from the reference line or plane is considered to be a typical value in the prior art, for example between zero and fifteen degrees, preferably between zero and ten degrees, more preferably between zero and five. Between degrees, even better between zero and 2 degrees, and optimally between zero and one degree). For example, a reference to an identified vector or line or plane that is substantially perpendicular to a reference line or plane will be considered as a vector or line whose normal to the surface is at the reference line or plane or very close to the reference line or plane or Plane (where the angular deviation from the reference line or plane is considered to be a typical value in the prior art, for example between zero and fifteen degrees, preferably between zero and ten degrees, more preferably zero degrees Between 5 degrees, even better between zero and 2 degrees, and optimally between zero and 1 degree). The term "substantially rigid" is generally used when used with respect to a housing or structural element that provides mechanical support for the new invention in question. A structural element having a hardness higher than that of the newly invented support of the structural member. As another example, the use of the term "substantially flat" with respect to a specified surface means that the surface can have a size that is set in a particular situation that is about to come and is expressed as an unevenness that is generally understood by those skilled in the art and/or Or the degree of roughness.
如應用於不同實務情形的術語「實質上」、「約」及/或「大致」的含義的其他特定實例可在本發明中別處提供。 Other specific examples of the meanings of the terms "substantially", "about" and/or "substantially" as used in the context of the practice may be provided elsewhere in the present invention.
本發明的系統的具體實例包括藉由儲存於記憶體中的指令控制以執行如上文所揭露的特定資料收集/處理及計算步驟的電子電路(例如,電腦處理器)。記憶體可為適合於儲存控制軟體或其他指令及資料的隨機存取記憶體(RAM)、唯讀記憶體(ROM)、快閃記憶體或任何其他記憶體,或其組合。熟習此項技術者應易於瞭解界定本發明操作的指令或程式可以許多形式(包括(但不限於)永久地儲存於非可寫儲存媒體(例如,電腦內的唯讀記憶體器件(諸如ROM),或藉由電腦I/O附接可讀的器件(諸如CD-ROM或DVD碟片))上的資訊、可變地儲存於可寫儲存媒體(例如軟性磁碟、可卸除式快閃記憶體及硬碟機)上的資訊,或經由通信媒體(包括有線或無線電腦網路)傳送至電腦的資訊)遞送至處理器。另外,雖然本發明可體現於軟體中,但實施本發明所必需的功能可視情況或替代地使用韌體及/或硬體組件(諸如組合邏輯、特殊應用積體電路(ASIC)、場可程式化閘極陣列(FPGA)或其他硬體或硬體、軟體及/或韌體組件的某一組合)部分或整體體現。 Specific examples of the system of the present invention include electronic circuitry (e.g., a computer processor) that is controlled by instructions stored in memory to perform the particular data collection/processing and calculation steps as disclosed above. The memory can be random access memory (RAM), read only memory (ROM), flash memory or any other memory suitable for storing control software or other instructions and data, or a combination thereof. Those skilled in the art should readily appreciate that the instructions or programs defining the operations of the present invention can be stored in many forms including, but not limited to, permanently stored on a non-writable storage medium (eg, a read-only memory device (such as a ROM) within a computer). , or information stored on a readable device (such as a CD-ROM or DVD disc) by computer I/O, variably stored in a writable storage medium (eg, a flexible disk, removable flash) Information on the memory and hard drive, or information transmitted to the computer via a communication medium (including a wired or wireless computer network) is delivered to the processor. In addition, although the present invention may be embodied in a software, the functions necessary for implementing the present invention may alternatively or alternatively use firmware and/or hardware components (such as combinatorial logic, special application integrated circuits (ASIC), field programmable Partial or integral representation of a gated array (FPGA) or other combination of hardware or hardware, software and/or firmware components.
如隨附於本揭露內容的申請專利範圍中所敍述的本發明意欲根據本揭露內容作為整體評估。已描述的在細節、步驟及組件方面的各 種變化可藉由熟習此項技術者在本發明的原理及範疇內進行。 The invention as described in the claims of the present disclosure is intended to be evaluated as a whole in accordance with the disclosure. Each of the details, steps, and components that have been described Variations can be made by those skilled in the art within the principles and scope of the invention.
舉例而言,參看圖12,展示說明與圖5的具體實例相比稍微改變的(本發明的1D EUV曝光工具的)光學系統的一部分的示意圖。(注意,為說明簡單起見,圖12的此示意圖係在不考慮比例、形狀或相互定向的準確度及/或所描繪組件的定位情況下呈現)。此處,正如同在圖5的具體實例500中,攜載實質上1D圖案(其經由PO子系統134、130以光學方式成像至通常與工件156相關聯的影像表面上)的圖案源144'的表面在空間上彎曲。然而,與具體實例500相比,圖案源144'係運用自光IF的輔助來源916(如上文所論述,由於系統的EUV源的操作而形成)到達的EUV輻射(展示為箭頭1210)在可被稱為離軸定向的定向中照射。詳言之,入射至圖案源EUV輻射上的傳播1210的大體方向相對於法線1220形成傾斜非零入射角,該法線界定垂直於彎曲圖案源144'的表面的軸。在特定情況下,至圖案源144'上的EUV輻射1210的入射角經選擇以確保(例如)輻射1210的平均波向量至圖案源144'的表面上的投影實質上平行於實質上1D圖案的線路擴展所沿著的軸。舉例而言,在當圖案源的實質上1D圖案由1D繞射光柵形成時的情況下,至圖案源144'上的輻射1210的入射平面實質上平行於光柵線路及參考軸(諸如法線1220)。如圖12的視圖中所示,圖案源144'的實質上1D圖案的線路沿著y軸延伸。 For example, referring to Fig. 12, a schematic diagram illustrating a portion of an optical system (of the 1D EUV exposure tool of the present invention) that is slightly modified compared to the specific example of Fig. 5 is shown. (Note that for simplicity of illustration, this schematic of Figure 12 is presented without regard to the accuracy of the scale, shape or mutual orientation and/or the positioning of the depicted components). Here, as in the specific example 500 of FIG. 5, a pattern source 144' carrying a substantially 1D pattern that is optically imaged onto the image surface typically associated with the workpiece 156 via the PO subsystems 134, 130 is carried. The surface is curved in space. However, compared to the specific example 500, the pattern source 144' utilizes EUV radiation (shown as arrow 1210) that arrives from the auxiliary source 916 of light IF (as discussed above, due to the operation of the EUV source of the system). It is referred to as an off-axis oriented directional illumination. In particular, the general direction of the propagation 1210 incident on the pattern source EUV radiation forms a tilted non-zero incident angle with respect to the normal 1220 that defines an axis that is perpendicular to the surface of the curved pattern source 144'. In certain instances, the angle of incidence of EUV radiation 1210 onto pattern source 144' is selected to ensure that, for example, the average wave vector of radiation 1210 onto the surface of pattern source 144' is substantially parallel to the substantially 1D pattern. The axis along which the line extends. For example, where the substantially 1D pattern of the pattern source is formed by a 1D diffraction grating, the plane of incidence of the radiation 1210 onto the pattern source 144' is substantially parallel to the grating line and the reference axis (such as normal 1220) ). As shown in the view of FIG. 12, the substantially 1D patterned line of pattern source 144' extends along the y-axis.
再次參看圖1B,舉例而言,將瞭解圖案源的類似配置的離軸照射可在(1D EUV曝光工具的)採用實質上平面或平坦圖案源144的光學系統中採用,及/或在採用中繼反射器126的光學系統中採用。亦應瞭解,圖案源(如上文所描述,無論平坦或彎曲)的離軸照射可通常運用以不同 準直度為特徵的EUB輻射光束來進行。舉例而言,圖案源的離軸照射可運用自IU到達的實質上準直EUV輻射光束配置;在另一非限制性實例中,此EUV輻射光束可朝向圖案源在空間上彙聚。 Referring again to FIG. 1B, for example, a similar configuration of off-axis illumination of a pattern source can be employed in an optical system (of a 1D EUV exposure tool) employing a substantially planar or flat pattern source 144, and/or in use. It is employed in the optical system of the reflector 126. It should also be understood that off-axis illumination of the source of the pattern (as described above, whether flat or curved) can generally be used to different The collimation is characterized by an EUB radiation beam. For example, off-axis illumination of the pattern source can utilize a substantially collimated EUV radiation beam configuration that arrives from the IU; in another non-limiting example, this EUV radiation beam can spatially converge toward the pattern source.
因此,本發明的範疇包括在1D EUV曝光工具的光學系統內IU及圖案源的此相互定向,IU的最後光學元件(其為FE反射器或中繼反射器)運用該1D EUV曝光工具的光學系統沿著軸朝向圖案源反射EUV輻射,該軸至圖案源的圖案攜載表面上的投影平行於實質上1D圖案的元件的縱向範圍。 Accordingly, the scope of the present invention includes this mutual orientation of the IU and the pattern source within the optical system of the 1D EUV exposure tool, and the final optical element of the IU (which is an FE reflector or a relay reflector) uses the optical of the 1D EUV exposure tool. The system reflects EUV radiation along the axis toward the pattern source, the projection of the axis onto the pattern carrying surface of the pattern source being parallel to the longitudinal extent of the elements of the substantially 1D pattern.
離軸照射配置的選擇可有益於減小跨越FOV的成像對比度的損失,且在一些狀況下有益於減小或避免可另外需要藉由改變光源的結構或圖案源自身的結構而補償的相位影響(對輻射自圖案源穿過PO子系統及進一步朝向影像表面的傳播的影響)。考慮以下事實:一般而言,與本發明的具體實例一起使用的圖案源的至少結構的可接受變化受到限制,圖案源的離軸照射的實施可證實實際上有利。歸因於圖案源144、144'的圖案的實質上1D性質及在系統經組態以確保光學組件不干擾穿過PO子系統的+1及-1階繞射的傳播(如吾人的先前申請案中所論述)的同時自入射輻射1210在圖案源處形成的零階繞射大體被阻擋的事實,在本發明的具體實例中對於特定入射角的要求稍微寬鬆。參看圖12,舉例而言,在一個具體實例中,自IU到達的輻射入射於圖案源上的角度係在約零度至約40度的範圍內;在相關具體實例中,係約10度至約30度的範圍內。應理解此等範圍僅僅提供角度範圍的實例。在實際具體實例中,可任何地方使用自0至實質上90度的入射的角度或角度範圍。 The choice of off-axis illumination configuration may be beneficial to reduce the loss of imaging contrast across the FOV, and in some cases may be beneficial to reduce or avoid phase effects that may otherwise be compensated for by changing the structure of the light source or the structure of the pattern source itself. (The effect of radiation from the pattern source through the PO subsystem and further propagation toward the image surface). Consider the fact that, in general, acceptable variations in at least the structure of the pattern source used with the specific examples of the present invention are limited, and the implementation of off-axis illumination of the pattern source may prove to be practically advantageous. Due to the substantially 1D nature of the pattern of pattern sources 144, 144' and the system is configured to ensure that the optical components do not interfere with the propagation of +1 and -1 order diffraction through the PO subsystem (as in our previous application) The fact that the zero-order diffraction formed at the source of the pattern from the incident radiation 1210 is substantially blocked at the same time as discussed herein is somewhat less stringent for a particular angle of incidence in a particular embodiment of the invention. Referring to Figure 12, by way of example, in one embodiment, the angle of radiation arriving from the IU on the pattern source is in the range of from about zero to about 40 degrees; in a related embodiment, from about 10 degrees to about Within 30 degrees. It should be understood that these ranges merely provide examples of angular ranges. In practical embodiments, the angle or range of angles of incidence from 0 to substantially 90 degrees can be used anywhere.
所揭露的態樣,或此等態樣的部分可以上文未列的方式組合。因此,本發明不應被視為限制於所揭露的具體實例。 The disclosed aspects, or portions of such aspects, may be combined in ways not listed above. Therefore, the invention should not be considered as limited to the specific examples disclosed.
114‧‧‧光源 114‧‧‧Light source
118‧‧‧第一反射器 118‧‧‧First reflector
122‧‧‧第二反射器 122‧‧‧second reflector
126‧‧‧中繼反射器 126‧‧‧Relay reflector
130‧‧‧第一鏡 130‧‧‧ first mirror
130A‧‧‧中心遮攔 130A‧‧‧Center Coverage
134‧‧‧第二鏡 134‧‧‧second mirror
134A‧‧‧中心遮攔 134A‧‧‧ center cover
140‧‧‧輻射 140‧‧‧ radiation
144‧‧‧圖案源 144‧‧‧ pattern source
148‧‧‧輻射 148‧‧‧radiation
152A‧‧‧光束 152A‧‧‧beam
152B‧‧‧光束 152B‧‧‧beam
156‧‧‧晶圓 156‧‧‧ wafer
156A‧‧‧晶圓載物台 156A‧‧‧ wafer stage
160‧‧‧孔徑 160‧‧‧ aperture
164‧‧‧光瞳光闌/孔徑 164‧‧‧Photonics/Aperture
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