TW201802043A - System and method for roll upset management - Google Patents

System and method for roll upset management Download PDF

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Publication number
TW201802043A
TW201802043A TW106117293A TW106117293A TW201802043A TW 201802043 A TW201802043 A TW 201802043A TW 106117293 A TW106117293 A TW 106117293A TW 106117293 A TW106117293 A TW 106117293A TW 201802043 A TW201802043 A TW 201802043A
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Taiwan
Prior art keywords
roller
glass
glass ribbon
ribbon
vessel
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TW106117293A
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Chinese (zh)
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油田知宏
杰賢 余
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康寧公司
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Publication of TW201802043A publication Critical patent/TW201802043A/en

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B17/00Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
    • C03B17/06Forming glass sheets
    • C03B17/068Means for providing the drawing force, e.g. traction or draw rollers
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B35/00Transporting of glass products during their manufacture, e.g. hot glass lenses, prisms
    • C03B35/14Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands
    • C03B35/16Transporting hot glass sheets or ribbons, e.g. by heat-resistant conveyor belts or bands by roller conveyors
    • C03B35/18Construction of the conveyor rollers ; Materials, coatings or coverings thereof
    • C03B35/188Rollers specially adapted for supplying a gas, e.g. porous or foraminous rollers with internal air supply
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B17/00Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
    • C03B17/06Forming glass sheets
    • C03B17/064Forming glass sheets by the overflow downdraw fusion process; Isopipes therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
  • Mechanical Engineering (AREA)

Abstract

A method and system for responding to an upset event in the production of a glass article. The method and system include monitoring the amount of glass on the outer circumference of at least one roll contacting a glass ribbon and further include remotely removing the at least one roll from contact with the glass ribbon if the amount of glass on the outer circumference of the roll exceeds a predetermined amount.

Description

用於滾輪失衡管理的系統及方法System and method for roller imbalance management

本申請案根據專利法下主張在2016年5月25日提交之美國臨時專利申請案第62/341,248號的優先權權益,本文依賴於其內容並將其內容以引入之方式整個併入本文。This application is based on the priority benefit of the U.S. Provisional Patent Application Serial No. 62/341,248, filed on May 25, 2016, the disclosure of which is hereby incorporated by reference.

本揭示案大體係關於用於玻璃滾輪管理之系統及方法,並更特定言之係關於用於在失衡事件中之玻璃滾輪管理的系統及方法。The present disclosure relates to systems and methods for glass roller management, and more particularly to systems and methods for glass roller management in imbalance events.

在玻璃製品,諸如用於顯示應用之玻璃片,包括電視及手持式裝置,諸如電話及平板電腦之生產過程中,需要增大產量以更有效地利用現有資本設備。同時需要減少在生產過程中發生之破壞或失衡事件的回應時間,尤其在高產量製程中如此,其中回應時間延遲可導致修復或替換資本設備。In the production of glassware, such as glass sheets for display applications, including televisions and handheld devices, such as phones and tablets, there is a need to increase production to more efficiently utilize existing capital equipment. There is also a need to reduce the response time for damage or imbalance events that occur during production, especially in high-volume processes where response time delays can result in repair or replacement of capital equipment.

本文揭示之實施例包括一種用於回應在玻璃製品之生產中的失衡事件的方法。此方法包括監控在接觸玻璃帶之至少一個滾輪之外圓周上的玻璃數量。此方法亦包括如若在滾輪之外圓周上之玻璃數量超過預定數量,則遠距離地移除至少一個滾輪與玻璃帶之接觸。Embodiments disclosed herein include a method for responding to an imbalance event in the production of a glazing. The method includes monitoring the amount of glass on the outer circumference of at least one of the rollers contacting the glass ribbon. The method also includes remotely removing contact of the at least one roller with the glass ribbon if the amount of glass on the outer circumference of the roller exceeds a predetermined amount.

本文揭示之實施例亦包括一種用於回應在玻璃製品之生產中的失衡事件的系統。此系統包括一機構,該機構用於監控在接觸玻璃帶之至少一個滾輪之外圓周上的玻璃數量。此系統亦包括一機構,該機構用於在滾輪之外圓周上的玻璃數量超過預定數量時遠距離地移除該至少一個滾輪與玻璃帶之接觸。Embodiments disclosed herein also include a system for responding to an imbalance event in the production of glass articles. The system includes a mechanism for monitoring the amount of glass on the outer circumference of at least one of the rollers contacting the glass ribbon. The system also includes a mechanism for remotely removing contact of the at least one roller with the glass ribbon when the amount of glass on the outer circumference of the roller exceeds a predetermined amount.

本文揭示之實施例之附加特徵及優勢將在下文之詳細描述中闡述,並且對熟習此項技術中來說,這將是部分顯而易見的,或藉由實踐本文描述之揭示實施例來認識到,包括下文的詳細描述,申請專利範圍以及附圖。The additional features and advantages of the embodiments disclosed herein will be set forth in the <RTIgt; The detailed description below, the scope of the patent application and the accompanying drawings are included.

應理解,上述之一般說明及以下詳細描述兩者描述了本實施例,並意圖提供用於理解主張之實施例之特性及特徵的概觀或框架。包括附圖以提供進一步理解,及附圖經合併到此說明書中及組成此說明書之一部分。附圖圖示了本揭示案之各實施例並與描述一起用於解釋其原理及操作。It is to be understood that both the foregoing general description The drawings are included to provide a further understanding, and the drawings are incorporated in this specification and constitute a part of this specification. The drawings illustrate various embodiments of the present disclosure and, together with the description

現將詳細參考本揭示案之當前較佳實施例,其示例在附圖中示出。任何可能的情況下,相同元件符號在整個圖式中使用以指相同或類似部件。然而,本揭示案可以許多不同形式體現中並應視為不限於本文闡明之實施例。Reference will now be made in detail to the present preferred embodiments embodiments Wherever possible, the same element symbols are used throughout the drawings to refer to the same or the like. However, the present disclosure may be embodied in many different forms and should not be construed as being limited to the embodiments set forth herein.

本文範圍可表示為自「約」一個特定值及/或至「約」另一特定值。當表示此種範圍時,另一實施例包括自一個特定值及/或至另一個特定值。類似地,當值例如藉由使用前述「約」而表示為近似值時,應理解,該特定值形成另一實施例。另外應理解,每個範圍之端點對於另一端點而言都是重要的,並且獨立於另一端點。The scope of the disclosure may be expressed as "about" a particular value and/or to "about" another particular value. When such a range is indicated, another embodiment includes from a particular value and/or to another particular value. Similarly, when values are expressed as approximations, for example, by using the foregoing "about", it is understood that the particular value forms another embodiment. It should also be understood that the endpoint of each range is important to the other endpoint and is independent of the other endpoint.

如本文所使用之方向術語-例如上、下、右、左、前、後、頂、底-僅參考繪製之圖表而不是意指絕對方向。Directional terms as used herein - for example, up, down, right, left, front, back, top, bottom - refer only to the chart drawn rather than to the absolute direction.

除非另有明確說明,否則本文闡述之任何方法絕不意欲被解釋為要求其步驟以特定順序執行,亦不要求以任何設備之特定方向進行。因此,在方法請求項實際上未按其步驟遵循之順序敘述,或任一設備請求項實際上未以各別部件之順序或取向敘述,或者在請求項或描述中沒有另外特別說明地是,步驟限於特定順序,或者對設備之部件的特定順序或取向沒有敘述,不期望在任何方面推斷出順序或取向。這適用於任何可能之非明確的解釋基礎,包括:關於步驟安排、操作流程、部件順序或部件方向之邏輯問題;來源於語法組織或標點符號之純粹意義,及;在說明書中描述之實施例的數量或類型。Unless otherwise expressly stated, any method set forth herein is not intended to be construed as requiring that the steps be performed in a particular order, or in any particular orientation of the device. Therefore, the method request items are not actually described in the order in which they are followed, or any device request items are not actually recited in the order or orientation of the individual components, or are not specifically stated in the claims or descriptions. The steps are limited to a particular order, or a particular order or orientation of the components of the device is not described, and the order or orientation is not intended to be inferred in any way. This applies to any possible non-explanatory basis of explanation, including: logical questions regarding the arrangement of steps, operational procedures, order of components, or direction of components; pure meaning derived from grammatical organization or punctuation, and; embodiments described in the specification The number or type.

如本文使用,單數形式「一」、「一個」及「該」包括複數引用物,除非上下文另有明確指示。因而,例如,對「一」部件之引用包括具有兩個或兩個以上該等部件之態樣,除非上下文另有明確指示。As used herein, the singular forms " " " " " " " " Thus, for example, reference to "a" or "an" or "

如本文使用,術語「失衡」或「失衡事件」指任一條件,在此任一條件下打斷玻璃製造製程使得諸如玻璃片之高品質玻璃製品在至少短暫時期中不能製造。失衡之實例包括條件,在該等條件下高品質玻璃製品之形成至少短暫地大大超出了預定規格,包括其中容納熔融態玻璃帶之外殼開始以不當形式使用熔融態玻璃填充的條件。As used herein, the term "unbalanced" or "unbalanced event" refers to any condition under which the glass manufacturing process is interrupted such that a high quality glass article such as a glass sheet cannot be manufactured for at least a short period of time. Examples of imbalances include conditions under which the formation of a high quality glass article at least briefly exceeds a predetermined specification, including conditions in which the outer casing containing the molten glass ribbon begins to be filled with molten glass in an improper form.

如本文使用,術語「邊緣滾輪」指意圖與玻璃片或帶接觸之滾輪或滾子,此玻璃片或玻璃帶包括熔融態玻璃片或玻璃帶,諸如,例如具有自約104 泊至約1013 泊範圍之黏性的熔融態玻璃片或玻璃帶。邊緣滾輪可例如在玻璃片或玻璃帶之至少橫向方向上提供張力。通常,可預期邊緣滾輪包含耐火材料及可進一步預計為閒置,因為它不對玻璃片或玻璃帶施加顯著的外部旋轉力或扭矩。As used herein, the term "edge roller" refers to a roller or roller intended to be in contact with a glass sheet or ribbon, the glass or glass ribbon comprising a molten glass sheet or glass ribbon, such as, for example, having from about 10 4 to about 10 A viscous molten glass or glass ribbon of 13 poise. The edge roller can provide tension, for example, in at least the lateral direction of the glass sheet or glass ribbon. In general, it is contemplated that the edge roller will comprise a refractory material and may be further expected to be idle because it does not impart significant external rotational force or torque to the glass sheet or glass ribbon.

如本文使用,術語「拉引滾輪」指意圖與玻璃片或玻璃帶接觸之滾輪或滾子,此玻璃片或玻璃帶包括熔融態玻璃片或玻璃帶,諸如,例如具有自約107.6 泊至約1014.5 泊範圍之黏性的熔融態玻璃片或玻璃帶。拉引滾輪可例如在玻璃片或玻璃帶之至少橫向方向上提供張力。拉引滾輪亦可,例如在玻璃片或玻璃帶之縱向上(即,在玻璃片或玻璃帶之拉製方向上)提供拉力或張力。通常,可預期拉引滾輪包含耐火材料及可進一步預期為被驅動(例如,藉由馬達,諸如伺服馬達),因為當其施加至玻璃片或玻璃帶時展現顯著的外部旋轉力或扭矩。當至少兩個拉引滾輪與熔融態玻璃片或玻璃帶接觸時,可驅動它們以展現相同或不同的外部旋轉力或扭矩。例如,不同拉引滾輪可展現相同或不同的扭矩或轉動速度。As used herein, the term "pulling roller" refers to roller intended to contact with the glass ribbon or glass sheet or rollers, this comprises a glass or glass with a molten glass ribbon or a glass sheet, such as, for example, having from about 10 to 7.6 poise A viscous molten glass or glass ribbon of about 10 14.5 poise. The pull roller can provide tension, for example, in at least the lateral direction of the glass sheet or the glass ribbon. The pull-out roller can also provide tension or tension, for example, in the longitudinal direction of the glass sheet or glass ribbon (i.e., in the direction in which the glass sheet or ribbon is drawn). In general, it is contemplated that the draw roller will comprise a refractory material and may be further contemplated to be driven (e.g., by a motor, such as a servo motor) because it exhibits significant external rotational force or torque when applied to a sheet of glass or glass ribbon. When at least two draw rollers are in contact with the molten sheet or glass ribbon, they can be driven to exhibit the same or different external rotational forces or torques. For example, different pull rollers can exhibit the same or different torque or rotational speed.

如本文使用,術語「滾輪」可指邊緣滾輪及拉引滾輪之至少一個。As used herein, the term "roller" may refer to at least one of an edge roller and a draw roller.

在第1圖中圖示示範性玻璃製造設備10。在一些實例中,玻璃製造設備10可包含玻璃熔化爐12,玻璃熔化爐12可包括熔化容器14。除熔化容器14外,玻璃熔化爐12可視需要包括諸如加熱元件(例如,燃燒器或電極)之一或多個額外部件,其加熱原材料並將原材料轉換成熔融態玻璃。在另一實例中,玻璃熔化爐12可包括熱管理裝置(例如,絕緣部件),其減少自熔化容器之近處損失的熱量。在其他實例中,玻璃熔化爐12可包括促進原材料熔融成玻璃熔體之電子裝置及/或機電裝置。更進一步,玻璃熔化爐12可包括支撐結構(例如,支撐底盤、支撐構件等)或其他部件。An exemplary glass manufacturing apparatus 10 is illustrated in FIG. In some examples, glass manufacturing apparatus 10 can include a glass melting furnace 12 that can include a melting vessel 14. In addition to melting the vessel 14, the glass melting furnace 12 can optionally include one or more additional components such as heating elements (e.g., burners or electrodes) that heat the raw materials and convert the raw materials into molten glass. In another example, the glass melting furnace 12 can include a thermal management device (eg, an insulating component) that reduces heat lost from the vicinity of the melting vessel. In other examples, the glass melting furnace 12 can include an electronic device and/or an electromechanical device that facilitates melting of the raw material into a glass melt. Still further, the glass melting furnace 12 can include a support structure (eg, a support chassis, support members, etc.) or other components.

玻璃熔化容器14通常由耐火材料組成,諸如耐火陶瓷材料,例如包含氧化鋁或氧化鋯之耐火陶瓷材料。在一些實例中,玻璃熔化容器14可由耐火陶瓷磚構造。玻璃熔化容器14之特定實施例將在下文更詳細地描述。The glass melting vessel 14 is typically comprised of a refractory material, such as a refractory ceramic material, such as a refractory ceramic material comprising alumina or zirconia. In some examples, the glass melting vessel 14 can be constructed from refractory ceramic tiles. Particular embodiments of the glass melting vessel 14 will be described in greater detail below.

在一些實例中,玻璃熔化爐可作為玻璃製造設備之部件而併入以製造玻璃基板,例如連續長度之玻璃帶。在一些實例中,本揭示案之玻璃熔化爐可作為玻璃製造設備之部件而併入,此玻璃製造設備包含縫拉製設備、浮動槽設備、下拉設備諸如熔融製程,上拉設備、輥壓設備、管材拉製設備或將受益於本文揭示之態樣的任一其他玻璃製造設備。舉例而言,第1圖示意地圖示了作為熔融下拉玻璃製造設備10之部件的玻璃熔化爐12,熔融下拉玻璃製造設備10用於熔融拉製玻璃帶以供後續處理成單獨的玻璃片。In some examples, a glass melting furnace can be incorporated as part of a glass manufacturing facility to make a glass substrate, such as a continuous length of glass ribbon. In some examples, the glass melting furnace of the present disclosure may be incorporated as part of a glass manufacturing apparatus comprising a slit drawing apparatus, a floating tank apparatus, a pull down apparatus such as a melt process, a pull up apparatus, a roll press apparatus Tube drawing equipment or any other glass making equipment that would benefit from the aspects disclosed herein. By way of example, Figure 1 schematically illustrates a glass melting furnace 12 as a component of a molten downd glass manufacturing apparatus 10 for melt drawing a glass ribbon for subsequent processing into individual glass sheets.

玻璃製造設備10(例如,熔融下拉設備10)可視需要包括相對於玻璃熔化容器14位於上游之上游玻璃製造設備16。在一些實例中,上游玻璃製造設備16之一部分或整個可作為玻璃熔化爐12之部分而併入。The glass making apparatus 10 (e.g., the melt down apparatus 10) may optionally include an upstream glass making apparatus 16 located upstream with respect to the glass melting vessel 14. In some examples, one or the entirety of the upstream glass making equipment 16 may be incorporated as part of the glass melting furnace 12.

如在圖示實例中圖示,上游玻璃製造設備16可包括儲存箱18、原材料輸送裝置20及連接至原材料輸送裝置之馬達22。儲存箱18可儲存一定量原材料24,原材料24可注入玻璃熔化爐12之熔化容器14中,如由箭頭26指示。原材料24通常包含形成金屬氧化物之一或多種玻璃及一或多種改質劑。在一些實例中,原材料輸送裝置20可藉由馬達22而提供動力使得原材料輸送裝置20將預定數量之原材料24自儲存箱18輸送至熔化容器14。在另一實例中,馬達22可給原材料輸送裝置20提供動力以基於自熔化容器14下游感應到之熔融態玻璃的位準而在受控速率下引入原材料24。此後可加熱在熔化容器14內之原材料24以形成熔融態玻璃28。As illustrated in the illustrated example, the upstream glass manufacturing apparatus 16 can include a storage tank 18, a raw material delivery device 20, and a motor 22 coupled to the raw material delivery device. The storage tank 18 can store a quantity of raw material 24 that can be injected into the melting vessel 14 of the glass melting furnace 12 as indicated by arrow 26. The starting material 24 typically comprises one or more glasses and one or more modifying agents that form a metal oxide. In some examples, the raw material delivery device 20 can be powered by the motor 22 such that the raw material delivery device 20 delivers a predetermined amount of the raw material 24 from the storage bin 18 to the melting vessel 14. In another example, the motor 22 can power the raw material delivery device 20 to introduce the raw material 24 at a controlled rate based on the level of molten glass sensed downstream of the melting vessel 14. Thereafter, the raw material 24 in the melting vessel 14 can be heated to form the molten glass 28.

玻璃製造設備10亦可視需要包括相對於玻璃熔化爐12位於下游之下游玻璃製造設備30。在一些實例中,下游玻璃製造設備30之一部分可作為玻璃熔化爐12之部分而併入。在有些情況下,下文論述之第一連接導管32或下游玻璃製造設備30之其他部分可作為玻璃熔化爐12之部分而併入。包括第一連接導管32之下游玻璃製造設備的元件可由貴金屬形成。適宜貴金屬包括自以下各者組成的金屬組群中選出之鉑族金屬:鉑、銥、銠、鋨、釕及鈀或其合金。舉例而言,玻璃製造設備之下游部件可由鉑銠合金形成,此鉑銠合金包括自約70至約90重量%鉑及自約10%至約30重量%銠。然而,其他適宜金屬可包括鉬、鈀、錸、鉭、鈦、鎢及其合金。The glass making apparatus 10 may also optionally include a downstream glass making apparatus 30 located downstream with respect to the glass melting furnace 12. In some examples, a portion of the downstream glass making apparatus 30 can be incorporated as part of the glass melting furnace 12. In some cases, the first connecting conduit 32 discussed below or other portions of the downstream glass making apparatus 30 may be incorporated as part of the glass melting furnace 12. The elements of the downstream glass making apparatus including the first connecting conduit 32 may be formed of a noble metal. Suitable noble metals include platinum group metals selected from the group consisting of platinum, rhodium, ruthenium, osmium, iridium, and palladium or alloys thereof. For example, the downstream components of the glass making equipment can be formed from a platinum rhodium alloy comprising from about 70 to about 90 weight percent platinum and from about 10% to about 30 weight percent rhodium. However, other suitable metals may include molybdenum, palladium, rhodium, iridium, titanium, tungsten, and alloys thereof.

下游玻璃製造設備30可包括第一調節(即,處理)容器,諸如澄清容器34,其位於熔化容器14下游並以上述第一連接導管32之方式耦接至熔化容器14。在一些實例中,熔融態玻璃28可以第一連接導管32之方式自熔化容器14用重力饋入至澄清容器34。例如,重力可致使熔融態玻璃28自熔化容器14穿過第一連接導管32之內部通道進入澄清容器34。然而,應理解,其他調節容器可位於熔化容器14之下游,例如在熔化容器14與澄清容器34之間。在一些實施例中,可在熔化容器與澄清容器之間使用調節容器,其中來自主要熔化容器之熔融態玻璃經進一步加熱以繼續熔化製程,或在進入澄清容器之前經冷卻至低於熔化容器中之熔融態玻璃的溫度的溫度。The downstream glass making apparatus 30 can include a first conditioning (ie, processing) container, such as a clarification container 34, located downstream of the melting vessel 14 and coupled to the melting vessel 14 in the manner of the first connecting conduit 32 described above. In some examples, the molten glass 28 can be fed by gravity from the melting vessel 14 to the clarification vessel 34 in a manner that the first connecting conduit 32. For example, gravity can cause the molten glass 28 to pass from the melting vessel 14 through the internal passage of the first connecting conduit 32 into the clarification vessel 34. However, it should be understood that other conditioning containers may be located downstream of the melting vessel 14, such as between the melting vessel 14 and the clarification vessel 34. In some embodiments, a conditioning vessel can be used between the melting vessel and the clarification vessel, wherein the molten glass from the primary melting vessel is further heated to continue the melting process, or cooled to below the melting vessel prior to entering the clarification vessel The temperature of the temperature of the molten glass.

氣泡可藉由各種方法而自澄清容器34內之熔融態玻璃28去除。例如,原材料24可包括多價化合物(即,澄清劑),諸如氧化錫,當加熱時,進行化學還原反應並釋放氧氣。其他適宜澄清劑包括但不限於砷、銻、鐵及鈰。將澄清容器34加熱至大於熔化容器溫度之溫度,進而加熱熔融態玻璃及澄清劑。藉由澄清劑之溫度誘致化學還原而產生之氧氣泡上升穿過澄清容器內之熔融態玻璃,其中在熔化爐中產生之熔融態玻璃中的氣體可擴散或合併至藉由澄清劑產生之氧氣泡中。隨後擴大的氣泡可上升至在澄清容器中之熔融態玻璃的自由表面並此後被排出澄清容器之外。氧氣泡可進一步誘導在澄清容器中之熔融態玻璃的機械混合。The bubbles can be removed from the molten glass 28 in the clarification vessel 34 by a variety of methods. For example, the starting material 24 can include a multivalent compound (ie, a fining agent), such as tin oxide, which, when heated, undergoes a chemical reduction reaction and releases oxygen. Other suitable fining agents include, but are not limited to, arsenic, antimony, iron, and antimony. The clarification vessel 34 is heated to a temperature greater than the temperature of the melting vessel to heat the molten glass and the fining agent. The oxygen bubbles generated by the chemical reduction induced by the temperature of the fining agent rise through the molten glass in the clarification vessel, wherein the gas in the molten glass produced in the melting furnace can diffuse or merge into the oxygen produced by the clarifying agent In the bubble. The subsequently expanded bubbles can rise to the free surface of the molten glass in the clarification vessel and thereafter exit the clarification vessel. Oxygen bubbles can further induce mechanical mixing of the molten glass in the clarification vessel.

下游玻璃製造設備30可進一步包括諸如用於混合熔融態玻璃之混合容器36的另一調節容器。混合容器36可位於澄清容器34下游。混合容器36可用以提供均質的玻璃熔體組合物,進而減少化學或熱不均質帶,該化學或熱不均質帶原本可存在於離開澄清容器之澄清熔融態玻璃內。如圖所示,澄清容器34可以第二連接導管38之方式而耦接至混合容器36。在一些實例中,熔融態玻璃28可以第二連接導管38之方式自澄清容器34用重力注入至混合容器36。例如,重力可致使熔融態玻璃28自澄清容器34穿過第二連接導管38之內部通道進入混合容器36。應注意,儘管混合容器36圖示處於澄清容器34之下游,但混合容器36可位於澄清容器34上游。在一些實施例中,下游玻璃製造設備30可包括多個混合容器,例如在澄清容器34上游之混合容器及在澄清容器34下游之混合容器。該等多個混合容器可具有相同的設計,或它們可具有不同設計。The downstream glass making apparatus 30 may further include another conditioning vessel such as a mixing vessel 36 for mixing molten glass. The mixing vessel 36 can be located downstream of the clarification vessel 34. Mixing vessel 36 can be used to provide a homogeneous glass melt composition that reduces chemical or thermal inhomogeneous zones that would otherwise be present in the clarified molten glass exiting the clarification vessel. As shown, the clarification container 34 can be coupled to the mixing vessel 36 in the manner of a second connecting conduit 38. In some examples, the molten glass 28 can be gravity injected into the mixing vessel 36 from the clarification vessel 34 in a manner that the second connecting conduit 38. For example, gravity can cause the molten glass 28 to pass from the clarification vessel 34 through the internal passage of the second connecting conduit 38 into the mixing vessel 36. It should be noted that although the mixing vessel 36 is illustrated as being downstream of the clarification vessel 34, the mixing vessel 36 may be located upstream of the clarification vessel 34. In some embodiments, the downstream glass making apparatus 30 can include a plurality of mixing vessels, such as a mixing vessel upstream of the clarification vessel 34 and a mixing vessel downstream of the clarification vessel 34. The plurality of mixing containers may have the same design or they may have different designs.

下游玻璃製造設備30可進一步包括另一調節容器,諸如可位於混合容器36下游之輸送容器40。輸送容器40可調節熔融態玻璃28以將其注入下游成型裝置中。例如,輸送容器40可充當積儲器及/或流動控制器以藉由出口導管44之方式調整及/或提供熔融態玻璃28至成型體42的連貫流。如圖所示,混合容器36可藉由第三連接導管46之方式而耦接至輸送容器40。在一些實例中,熔融態玻璃28可藉由第三連接導管46之方式而自混合容器36用重力饋入至輸送容器40。例如,重力可驅動熔融態玻璃28自混合容器36穿過第三連接導管46之內部通道進入至輸送容器40。The downstream glass making apparatus 30 may further include another conditioning vessel, such as a shipping vessel 40 that may be located downstream of the mixing vessel 36. The delivery vessel 40 can condition the molten glass 28 to inject it into the downstream forming apparatus. For example, the delivery vessel 40 can act as a reservoir and/or flow controller to adjust and/or provide a coherent flow of molten glass 28 to the shaped body 42 by way of the outlet conduit 44. As shown, the mixing container 36 can be coupled to the delivery container 40 by way of a third connecting conduit 46. In some examples, the molten glass 28 can be fed by gravity into the delivery vessel 40 from the mixing vessel 36 by way of a third connecting conduit 46. For example, gravity can drive the molten glass 28 from the mixing vessel 36 through the internal passage of the third connecting conduit 46 into the delivery vessel 40.

下游玻璃製造設備30可進一步包括成型設備48,成型設備48包含上述引用之成型體42及入口導管50。出口導管44可經定位以將熔融態玻璃28自輸送容器40輸送至成型設備48之入口導管50。例如在實例中,出口導管44可嵌套在入口導管50之內表面內並與入口導管50之內表面隔開,進而提供位於出口導管44之外表面與入口導管50之內表面之間的熔融態玻璃之自由表面。在熔融下拉玻璃製造設備中之成型體42可包含槽52,槽52位於成型體之上表面中,及會聚成型表面54,該會聚成型表面54沿成型體之底部邊緣56在拉製方向上會聚。經由輸送容器40、出口導管44及入口導管50輸送至成型體槽的熔融態玻璃作為單獨的熔融態玻璃流溢出槽之側壁並沿會聚成型面54下降。單獨的熔融態玻璃流在下方並沿底部邊緣56接合以產生單個玻璃帶58,該單個玻璃帶58藉由施加張力至玻璃帶諸如藉由重力、邊緣滾輪72及拉引滾輪82而在拉製方向60上自底部邊緣56拉製,以隨著玻璃冷卻及玻璃黏性增大而控制玻璃帶的尺寸。因此,玻璃帶58經歷黏性-彈性轉變並獲得賦予玻璃帶58穩定幾何特性的機械屬性。玻璃帶58可在一些實施例中藉由在玻璃帶之彈性區域中的玻璃分離設備100而分成單獨的玻璃片62。機器人64可隨後使用夾持工具65將單獨的玻璃片62輸送至輸送機系統,隨之可進一步處理單獨的玻璃片。The downstream glass making apparatus 30 may further include a forming apparatus 48 comprising the molded body 42 and the inlet duct 50 cited above. The outlet conduit 44 can be positioned to convey the molten glass 28 from the delivery vessel 40 to the inlet conduit 50 of the forming apparatus 48. For example, in an example, the outlet conduit 44 can be nested within the inner surface of the inlet conduit 50 and spaced from the inner surface of the inlet conduit 50 to provide melting between the outer surface of the outlet conduit 44 and the inner surface of the inlet conduit 50. The free surface of the glass. The shaped body 42 in the molten down glass manufacturing apparatus may include a groove 52 in the upper surface of the molded body, and a converging forming surface 54 that converges in the drawing direction along the bottom edge 56 of the molded body. . The molten glass conveyed to the shaped body tank via the transfer vessel 40, the outlet conduit 44, and the inlet conduit 50 serves as a separate molten glass flow overflowing sidewall of the tank and descends along the converging forming surface 54. A separate molten glass stream is joined below and along the bottom edge 56 to create a single glass ribbon 58 that is drawn by applying tension to the glass ribbon, such as by gravity, edge roller 72, and draw roller 82. The direction 60 is drawn from the bottom edge 56 to control the size of the glass ribbon as the glass cools and the glass becomes more viscous. Thus, the glass ribbon 58 undergoes a viscous-elastic transition and achieves mechanical properties that impart stable geometric properties to the glass ribbon 58. The glass ribbon 58 can be separated into individual glass sheets 62 in some embodiments by a glass separation apparatus 100 in the elastic region of the glass ribbon. The robot 64 can then transport the individual glass sheets 62 to the conveyor system using the gripping tool 65, with the subsequent processing of the individual glass sheets.

第2圖圖示根據本文揭示之實施例之玻璃帶58的一部分及接觸玻璃帶58之邊緣滾輪對72及拉引滾輪對82的前視圖。儘管第2圖圖示在帶材之每個側面上的邊緣滾輪對72及拉引滾輪對82,但應理解,本文揭示之實施例可在任一配置中包括或應用至任一數目之邊緣滾輪及/或拉引滾輪(例如,在拉引滾輪上方之邊緣滾輪,如在第2圖中圖示,或在拉引滾輪下方之邊緣滾輪,諸如在拉製方向上沿帶材之長度與拉引滾輪交替之邊緣滾輪等)。2 illustrates a front view of a portion of the glass ribbon 58 and the edge roller pair 72 and the pair of pulling rollers 82 of the contact glass ribbon 58 in accordance with embodiments disclosed herein. Although Figure 2 illustrates the edge roller pair 72 and the pull roller pair 82 on each side of the strip, it should be understood that the embodiments disclosed herein can be included or applied to any number of edge rollers in any configuration. And/or a pulling roller (for example, an edge roller above the pulling roller, as illustrated in Figure 2, or an edge roller below the pulling roller, such as along the length of the strip in the drawing direction Roller roller alternately edge roller, etc.).

具體來說,在第2圖中例示之實施例中,邊緣滾輪72各自為邊緣滾輪組件70的部分,邊緣滾輪組件70包括附接至邊緣滾輪72之支撐軸74,使得邊緣滾輪72可安裝在支撐軸74上並與其共軸。支撐軸74可例如由金屬或承受可拉製玻璃帶58之溫度的其他材料製成。支撐軸74又可連接至馬達75,諸如伺服馬達,此伺服馬達安裝在可滑動的安裝塊76上,可滑動的安裝塊76可沿滑塊77橫向移動以使邊緣滾輪72經由例如馬達75之操作而相對於玻璃帶58移動。邊緣滾輪組件70亦可包括調整機構78以使得邊緣滾輪72,例如以遞增方式例如基於接合齒輪、槽等精確及量測的移動。In particular, in the embodiment illustrated in FIG. 2, the edge rollers 72 are each part of the edge roller assembly 70, and the edge roller assembly 70 includes a support shaft 74 attached to the edge roller 72 such that the edge roller 72 can be mounted Support shaft 74 is coaxial with it. The support shaft 74 can be made, for example, of metal or other material that withstands the temperature of the drawable glass ribbon 58. The support shaft 74 is in turn connectable to a motor 75, such as a servo motor, which is mounted on a slidable mounting block 76 that is laterally movable along the slider 77 such that the edge roller 72 is via, for example, a motor 75 The operation moves relative to the glass ribbon 58. The edge roller assembly 70 can also include an adjustment mechanism 78 to cause the edge rollers 72 to move accurately and quantitatively, for example, in an incremental manner, such as based on engaging gears, slots, and the like.

在第2圖中例示之實施例中,拉引滾輪82各自為拉引滾輪組件80之部分,拉引滾輪組件80包括附接至拉引滾輪82之支撐軸84,使得拉引滾輪82可安裝在支撐軸84上並與其共軸。支撐軸84可例如由金屬或承受可拉製玻璃帶58之溫度的其他材料製成。支撐軸84又可連接至馬達85,諸如伺服馬達,此伺服馬達安裝在可沿滑塊87橫向移動之可滑動的安裝塊86上,以使得拉引滾輪82經由例如馬達85之操作(此馬達為或不為提供力以轉動關聯滾輪之相同馬達)而相對於玻璃帶58移動。拉引滾輪組件80亦可包括調整機構88以使得拉引滾輪82,例如以遞增方式例如基於接合齒輪、槽等精確及量測的移動。In the illustrated embodiment of FIG. 2, the draw rollers 82 are each part of the pull roller assembly 80, and the pull roller assembly 80 includes a support shaft 84 attached to the draw roller 82 such that the pull roller 82 can be mounted. On and parallel to the support shaft 84. The support shaft 84 can be made, for example, of metal or other material that withstands the temperature of the drawable glass ribbon 58. The support shaft 84 is in turn connectable to a motor 85, such as a servo motor, mounted on a slidable mounting block 86 that is laterally movable along the slider 87 such that the pull roller 82 is operated via, for example, a motor 85 (this motor Moving relative to the glass ribbon 58 with or without providing force to rotate the same motor associated with the roller. The pull roller assembly 80 can also include an adjustment mechanism 88 to cause the pull roller 82 to move, for example, in an incremental manner, such as based on engaging and measuring gears, slots, and the like.

第3A圖及第3B圖圖示根據本文揭示之實施例之玻璃帶58的一部分及在帶材之厚度方向上自玻璃帶58移除接觸之製程中的邊緣滾輪對72及拉引滾輪對82的側面剖視圖。在第3A圖之實施例中,邊緣滾輪72及拉引滾輪82在玻璃帶58之相對側上接觸玻璃帶58。在第3B圖之實施例中,邊緣滾輪72及拉引滾輪82藉由在相對於玻璃帶58之厚度方向的相反方向上將滾輪自玻璃帶58移開而移除與玻璃帶58之接觸,如藉由相對於邊緣滾輪72之箭頭90及藉由相對於拉引滾輪82之箭頭95圖示。3A and 3B illustrate an edge roller pair 72 and a pull roller pair 82 in a portion of the glass ribbon 58 in accordance with embodiments disclosed herein and in the process of removing contact from the glass ribbon 58 in the thickness direction of the ribbon. Side profile view. In the embodiment of Figure 3A, edge roller 72 and draw roller 82 contact glass ribbon 58 on opposite sides of glass ribbon 58. In the embodiment of FIG. 3B, the edge roller 72 and the pull roller 82 remove contact with the glass ribbon 58 by removing the roller from the glass ribbon 58 in a direction opposite to the thickness direction of the glass ribbon 58. This is illustrated by the arrow 90 with respect to the edge roller 72 and by the arrow 95 with respect to the pull roller 82.

第4圖圖示根據本文揭示之實施例之玻璃帶58的一部分及在玻璃帶58之橫向方向上自帶材移開的過程中的邊緣滾輪對72及拉引滾輪對82的前視圖。在第4圖中圖示之示例性實施例中,由於可滑動的安裝塊76沿滑塊77之橫向運動,邊緣滾輪72在箭頭92之方向上移動。同樣地,由於可滑動的安裝塊86沿滑塊87之橫向運動,拉引滾輪82在箭頭97之方向上移動。4 illustrates a front view of a portion of the glass ribbon 58 and the pair of edge rollers 72 and the pair of pulling rollers 82 during removal of the ribbon from the strip in the lateral direction of the glass ribbon 58 in accordance with embodiments disclosed herein. In the exemplary embodiment illustrated in FIG. 4, the edge roller 72 moves in the direction of the arrow 92 due to the lateral movement of the slidable mounting block 76 along the slider 77. Likewise, as the slidable mounting block 86 moves laterally along the slider 87, the draw roller 82 moves in the direction of arrow 97.

以此方式,在第3A圖及第3B圖中圖示之實施例可與在第4圖中圖示之實施例組合使用,以移除邊緣滾輪72及/或拉引滾輪82與玻璃帶58之接觸,首先藉由在相對於玻璃帶58之厚度方向的相反方向上將滾輪自玻璃帶58移開(例如,如在第3A圖及第3B圖中圖示),及隨後可在玻璃帶58之橫向方向上將滾輪自帶移開(例如,如在第4圖中圖示)。In this manner, the embodiments illustrated in FIGS. 3A and 3B can be used in combination with the embodiment illustrated in FIG. 4 to remove edge roller 72 and/or pull roller 82 and glass ribbon 58. The contact is first removed from the glass ribbon 58 in the opposite direction relative to the thickness direction of the glass ribbon 58 (e.g., as illustrated in Figures 3A and 3B), and subsequently in the glass ribbon. The roller is removed from the belt in the lateral direction of 58 (e.g., as illustrated in Figure 4).

第5A圖及第5B圖圖示根據本文揭示之實施例之容納玻璃帶之外殼壁100(在第5A圖及第5B圖中未圖示)的一部分及在自外殼移除過程中之邊緣滾輪72及拉引滾輪82的前剖視圖。在第5A圖及第5B圖中圖示之示例性實施例中,密封板102及密封板104可例如藉由遙控或手動首先移動或移除,以便促進邊緣滾輪72及/或拉引滾輪82自外殼移動。隨後由於可滑動的安裝塊76沿滑塊77之橫向運動,邊緣滾輪72可在箭頭94之方向上移動。同樣地,由於可滑動的安裝塊86沿滑塊87之橫向運動,拉引滾輪82在箭頭99之方向上移動。5A and 5B illustrate a portion of a housing wall 100 (not shown in FIGS. 5A and 5B) that accommodates a glass ribbon and edge rollers during removal from the housing in accordance with embodiments disclosed herein. 72 and a front cross-sectional view of the pull roller 82. In the exemplary embodiment illustrated in FIGS. 5A and 5B, the sealing plate 102 and the sealing plate 104 may be first moved or removed, such as by remote control or manual, to facilitate the edge roller 72 and/or the draw roller 82. Move from the outer casing. The edge roller 72 is then movable in the direction of arrow 94 due to the lateral movement of the slidable mounting block 76 along the slider 77. Likewise, as the slidable mounting block 86 moves laterally along the slider 87, the draw roller 82 moves in the direction of arrow 99.

第6圖為圖示根據本文揭示之實施例之方法步驟的流程圖。具體而言,第6圖之流程圖圖示根據本文揭示之實施例之用於回應失衡事件的示範性步驟。在第6圖之流程圖中,六邊形200表示在玻璃製品,諸如玻璃片之製造中的穩定過程。框202表示失衡或失衡事件,如本文所定義。例如可藉由操作員及/或藉由經配置以偵測失衡事件之製程控制系統而偵測失衡。框204表示圍繞至少一個滾輪,諸如至少一個邊緣滾輪及/或至少一個拉引滾輪,諸如在第2圖中圖示之邊緣滾輪72及拉引滾輪82,增大諸如空氣流之氣流的步驟。氣流之此種增大可例如藉由遍及外殼流動更多空氣及穿過噴嘴或孔口流動空氣之至少一者而完成,該等噴嘴或孔口經引導朝向至少一個邊緣滾輪及/或至少一個拉引滾輪。當至少一個滾輪仍然與玻璃帶接觸時氣流之此種增大可發生,及其亦可在移除至少一個滾輪與玻璃帶之接觸之後繼續發生。儘管一些數量之氣體,諸如空氣,可能已經流入容納玻璃帶之外殼中,但增大氣體之流動速率可有助於最小化或阻止玻璃圍繞諸如邊緣滾輪或拉引滾輪之滾輪的包裹。可遠距離地完成增大氣流,諸如藉由操作員或製程控制系統藉由遠距離控制而致動自動機構以將圍繞至少一個滾輪之氣流增大至預定位準以上。Figure 6 is a flow chart illustrating the steps of the method in accordance with embodiments disclosed herein. In particular, the flowchart of FIG. 6 illustrates exemplary steps for responding to an imbalance event in accordance with embodiments disclosed herein. In the flow chart of Figure 6, the hexagon 200 represents a stabilization process in the manufacture of glass articles, such as glass sheets. Block 202 represents an imbalance or imbalance event, as defined herein. The imbalance can be detected, for example, by an operator and/or by a process control system configured to detect an imbalance event. Block 204 represents the step of augmenting an air flow, such as an air flow, around at least one roller, such as at least one edge roller and/or at least one draw roller, such as edge roller 72 and pull roller 82 illustrated in FIG. Such an increase in airflow may be accomplished, for example, by at least one of flowing more air throughout the outer casing and flowing air through the nozzle or orifice, the nozzles or orifices being directed toward at least one edge roller and/or at least one Pull the roller. This increase in airflow can occur when at least one of the rollers is still in contact with the glass ribbon, and it can continue to occur after removal of contact of the at least one roller with the glass ribbon. While some amount of gas, such as air, may have flowed into the outer casing that houses the glass ribbon, increasing the flow rate of the gas may help minimize or prevent the glass from wrapping around the rollers such as the edge rollers or the draw rollers. The increased airflow can be accomplished over long distances, such as by an operator or process control system by remote control to actuate the automated mechanism to increase the airflow around the at least one roller above a predetermined level.

在一些實施例中,玻璃包裹滾輪之程度可在一定意義上隨緊靠滾輪之玻璃帶的黏性變化,即在玻璃與滾輪之間的附著量可至少一定程度上隨玻璃黏性變化,諸如當在接觸滾輪點處之玻璃帶的黏性範圍自約104 泊至約1014.5 泊,諸如自約107.6 泊至約1013 泊時。In some embodiments, the extent to which the glass wraps the roller can vary in a sense with the viscosity of the glass ribbon that abuts the roller, ie, the amount of adhesion between the glass and the roller can vary, at least to some extent, with the viscosity of the glass, such as The viscosity of the glass ribbon at the point of contact with the roller ranges from about 10 4 to about 10 14.5 poise, such as from about 10 7.6 poise to about 10 13 poise.

繼續第6圖,菱形206表示相對於玻璃圍繞諸如至少一個邊緣滾輪及/或至少一個拉引滾輪之至少一個滾輪包裹的第一判定點。具體而言,如若在滾輪之外圓周上之玻璃數量超過預定數量,諸如當在外圓周上之玻璃具有超過玻璃帶之厚度的徑向厚度,則可移除至少一個滾輪與玻璃帶之接觸,如藉由框208表示及例如相對於邊緣滾輪72及拉引滾輪82在第2圖至第4圖中圖示。判定在至少一個滾輪之外表面上的玻璃數量是否超過預定數量可例如藉由使用例如照像機或其他監控裝置來監控在至少一個滾輪之外圓周上的玻璃數量而完成,照像機或其他監控裝置又由操作員來監控及/或作為製程控制系統之部件而包含。至少一個滾輪之移除可例如遠距離地完成,諸如藉由操作員或製程控制系統藉由遠距離控制而致動自動機構以移除至少一個滾輪與玻璃帶之接觸。Continuing with Figure 6, diamond 206 represents a first decision point wrapped around at least one of the rollers, such as at least one edge roller and/or at least one draw roller. In particular, if the amount of glass on the outer circumference of the roller exceeds a predetermined amount, such as when the glass on the outer circumference has a radial thickness that exceeds the thickness of the glass ribbon, the contact of the at least one roller with the glass ribbon can be removed, such as Represented by block 208 and illustrated, for example, with respect to edge roller 72 and pull roller 82, in Figures 2 through 4. Determining whether the amount of glass on the outer surface of the at least one roller exceeds a predetermined amount can be accomplished, for example, by monitoring the amount of glass on the outer circumference of the at least one roller using, for example, a camera or other monitoring device, camera or other The monitoring device is in turn monitored by the operator and/or included as part of the process control system. Removal of the at least one roller can be accomplished, for example, over long distances, such as by an operator or process control system by remote control to actuate the automated mechanism to remove contact of the at least one roller with the glass ribbon.

如若在滾輪之外圓周上之玻璃數量不超過預定數量,則可不選擇至少一個滾輪之加快移除來作為失衡恢復程序之剩餘步驟的部分,如由框218表示。在此情況下,至少一個滾輪可仍然在某點處被移除,但如若在滾輪之外圓周上之玻璃數量未超過預定數量,則滾輪移除可具有在失衡恢復程序中的較低相對優先權,及可(例如)經由手動或自動系統之使用而遠距離地執行。一旦完全執行失衡恢復程序,則可繼續用於製造玻璃製品的穩定製程,如由六邊形220表示。If the number of glass on the outer circumference of the roller does not exceed a predetermined amount, the accelerated removal of at least one of the rollers may not be selected as part of the remaining steps of the imbalance recovery procedure, as indicated by block 218. In this case, at least one of the rollers may still be removed at some point, but if the number of glasses on the circumference of the roller does not exceed the predetermined number, the roller removal may have a lower relative priority in the imbalance recovery procedure. The rights, and can be performed remotely, for example, via the use of a manual or automated system. Once the imbalance recovery procedure is fully performed, the stable process for making the glass article can continue, as indicated by the hexagon 220.

菱形210表示相對於自容納玻璃帶及至少一個邊緣滾輪之外殼移除至少一個邊緣滾輪的第二判定點。具體而言,如若在外殼中之失衡條件超過預定閾值,諸如其中對至少一個滾輪之不可挽回的破壞預計為緊迫的,則至少一個滾輪可自外殼移除,如藉由框212表示,及例如相對於邊緣滾輪72及拉引滾輪82在第5A圖及第5B圖中圖示。至少一個滾輪之移除可例如遠距離地完成,諸如藉由操作員或製程控制系統藉由遠距離控制來致動自動機構以自外殼移除至少一個滾輪。此移除亦可包括操作員或製程控制系統致動自動機構以移除密封部件,諸如在第5A圖中之密封板102及密封板104,以便促進至少一個滾輪自外殼移除。The diamond 210 represents a second decision point for removing at least one edge roller from the housing that houses the glass ribbon and the at least one edge roller. In particular, if the unbalanced condition in the outer casing exceeds a predetermined threshold, such as where irreparable damage to the at least one roller is expected to be urgent, at least one of the rollers can be removed from the outer casing, as represented by block 212, and for example The edge roller 72 and the pulling roller 82 are illustrated in FIGS. 5A and 5B. Removal of the at least one roller may be accomplished, for example, over long distances, such as by an operator or process control system to remotely control the automated mechanism to remove at least one roller from the housing. This removal may also include an operator or process control system actuating the automated mechanism to remove the sealing member, such as seal plate 102 and sealing plate 104 in Figure 5A, to facilitate removal of at least one roller from the housing.

如若在容納玻璃帶之外殼中的失衡條件未超過預定閾值,則可不選擇自外殼加快移除至少一個滾輪作為失衡恢復程序之剩餘步驟的部分。在此情況下,至少一個滾輪可仍然在某點處自外殼移除,但如若在容納玻璃帶之外殼中的失衡條件未超過預定數量,則自外殼之滾輪移除可具有在失衡恢復程序中的較低相對優先權,及可例如,經由自動系統之使用而手動或遠距離地執行。If the unbalanced condition in the housing containing the glass ribbon does not exceed a predetermined threshold, then the removal of at least one of the rollers from the outer casing may be selected as part of the remaining steps of the imbalance recovery procedure. In this case, at least one of the rollers may still be removed from the outer casing at some point, but if the unbalanced condition in the outer casing containing the glass ribbon does not exceed a predetermined amount, the removal of the roller from the outer casing may have an imbalance recovery procedure. The lower relative priority, and can be performed manually or remotely, for example, via the use of an automated system.

在至少一個滾輪自外殼移除之後,它可由至少一個替換滾輪來替換,如由框214表示,諸如當滾輪組件在外殼外面時藉由在支撐軸上安置替換滾輪來進行替換。一旦至少一個替換滾輪已安置在支撐軸上,則滾輪組件可重新安置回外殼內部,如框216表示。After the at least one roller is removed from the outer casing, it can be replaced by at least one replacement roller, as indicated by block 214, such as by replacing the roller on the support shaft when the roller assembly is outside the outer casing. Once the at least one replacement roller has been placed on the support shaft, the roller assembly can be repositioned back into the interior of the housing, as indicated by block 216.

儘管已使用熔合下拉製程而描述上述實施例,但是應理解,此種實施例亦適於其他玻璃形成製程,諸如浮法製程、狹縫拉製製程、上拉製程及輥壓製程。Although the above embodiments have been described using a fusion pull-down process, it should be understood that such an embodiment is also suitable for other glass forming processes, such as a float process, a slit draw process, a pull up process, and a roll press process.

熟習此技術者顯而易見可對本揭示案之實施例進行各種修改及變化而不背離本揭示案之精神及範疇。因此,本揭示案擬覆蓋此類修改及變化,前提是此類修改及變化在申請專利範圍及其等同物之範疇內。It will be apparent to those skilled in the art that various modifications and changes can be made to the embodiments of the present disclosure without departing from the spirit and scope of the disclosure. Therefore, the present disclosure is intended to cover such modifications and variations, and such modifications and variations are within the scope of the claims.

10‧‧‧玻璃製造設備
12‧‧‧玻璃熔化爐
14‧‧‧熔化容器
16‧‧‧上游玻璃製造設備
18‧‧‧儲存箱
20‧‧‧原材料輸送裝置
22‧‧‧馬達
24‧‧‧原材料
26‧‧‧箭頭
28‧‧‧熔融態玻璃
30‧‧‧下游玻璃製造設備
32‧‧‧第一連接導管
34‧‧‧澄清容器
36‧‧‧混合容器
38‧‧‧第二連接導管
40‧‧‧輸送容器
42‧‧‧成型體
44‧‧‧出口導管
46‧‧‧第三連接導管
48‧‧‧成型設備
50‧‧‧入口導管
52‧‧‧槽
54‧‧‧會聚成型表面
56‧‧‧底部邊緣
58‧‧‧玻璃帶
60‧‧‧拉製方向
62‧‧‧單獨的玻璃片
64‧‧‧機器人
65‧‧‧夾持工具
70‧‧‧邊緣滾輪組件
72‧‧‧邊緣滾輪
75‧‧‧馬達
76‧‧‧可滑動的安裝塊
77‧‧‧滑塊
78‧‧‧調整機構
80‧‧‧拉引滾輪組件
82‧‧‧拉引滾輪
84‧‧‧支撐軸
85‧‧‧馬達
86‧‧‧可滑動的安裝塊
87‧‧‧滑塊
88‧‧‧調整機構
90‧‧‧箭頭
92‧‧‧箭頭
94‧‧‧箭頭
95‧‧‧箭頭
97‧‧‧箭頭
99‧‧‧箭頭
100‧‧‧玻璃分離設備
102‧‧‧密封板
104‧‧‧密封板
200‧‧‧六邊形
202‧‧‧框
204‧‧‧框
206‧‧‧菱形
208‧‧‧框
210‧‧‧菱形
212‧‧‧框
214‧‧‧框
216‧‧‧框
218‧‧‧框
220‧‧‧六邊形
10‧‧‧Glass manufacturing equipment
12‧‧‧Glass melting furnace
14‧‧‧melting container
16‧‧‧Upstream glass manufacturing equipment
18‧‧‧Storage box
20‧‧‧ Raw material conveying device
22‧‧‧Motor
24‧‧‧ raw materials
26‧‧‧ arrow
28‧‧‧ molten glass
30‧‧‧Down glass manufacturing equipment
32‧‧‧First connecting catheter
34‧‧‧Clarification container
36‧‧‧Mixed containers
38‧‧‧Second connection catheter
40‧‧‧Transport container
42‧‧‧ molded body
44‧‧‧Export conduit
46‧‧‧ Third connecting conduit
48‧‧‧Molding equipment
50‧‧‧Inlet catheter
52‧‧‧ slots
54‧‧‧Converging forming surface
56‧‧‧ bottom edge
58‧‧‧glass ribbon
60‧‧‧Drawing direction
62‧‧‧Single piece of glass
64‧‧‧ Robot
65‧‧‧Clamping tools
70‧‧‧Edge roller assembly
72‧‧‧Edge wheel
75‧‧‧Motor
76‧‧‧Slidable mounting block
77‧‧‧ Slider
78‧‧‧Adjustment agency
80‧‧‧ Pull roller assembly
82‧‧‧ Pull roller
84‧‧‧Support shaft
85‧‧‧Motor
86‧‧‧Slidable mounting block
87‧‧‧ Slider
88‧‧‧Adjustment agency
90‧‧‧ arrow
92‧‧‧ arrow
94‧‧‧ arrow
95‧‧‧ arrow
97‧‧‧ arrow
99‧‧‧ arrow
100‧‧‧glass separation equipment
102‧‧‧ Sealing plate
104‧‧‧ Sealing plate
200‧‧‧hexagon
202‧‧‧ box
204‧‧‧ box
206‧‧‧Rhombus
208‧‧‧ box
210‧‧‧Rhombus
212‧‧‧ box
214‧‧‧ box
216‧‧‧ box
218‧‧‧ box
220‧‧‧hexagon

第1圖為示範性熔融下拉玻璃製造製程之示意圖;Figure 1 is a schematic view of an exemplary molten drop glass manufacturing process;

第2圖為根據本文揭示之實施例之玻璃帶的一部分及接觸玻璃帶之邊緣滾輪對及拉引滾輪對的前視圖;2 is a front elevational view of a portion of a glass ribbon and a pair of edge rollers contacting the glass ribbon and a pair of pull rollers in accordance with embodiments disclosed herein;

第3A圖及第3B圖為根據本文揭示之實施例之玻璃帶的一部分及在帶材之厚度方向上與玻璃帶移除接觸之邊緣滾輪對及拉引滾輪對的側面剖視圖;3A and 3B are side cross-sectional views of a portion of a glass ribbon and a pair of edge rollers that are in contact with the glass ribbon in the thickness direction of the strip and a pair of draw rollers, in accordance with embodiments disclosed herein;

第4圖為根據本文揭示之實施例之玻璃帶的一部分及在帶材之橫向方向上遠離帶材移動的邊緣滾輪對及拉引滾輪對的前視圖;4 is a front elevational view of a portion of a glass ribbon in accordance with embodiments disclosed herein and an edge roller pair and a pair of draw rollers moving away from the strip in a lateral direction of the strip;

第5A圖及第5B圖為根據本文揭示之實施例之外殼壁及自外殼移除的邊緣滾輪及拉引滾輪的部分的前剖視圖;以及5A and 5B are front cross-sectional views of portions of an outer casing wall and edge rollers and pull rollers removed from the outer casing in accordance with embodiments disclosed herein;

第6圖為圖示根據本文揭示之實施例之方法步驟的流程圖。Figure 6 is a flow chart illustrating the steps of the method in accordance with embodiments disclosed herein.

no

58‧‧‧玻璃帶 58‧‧‧glass ribbon

70‧‧‧邊緣滾輪組件 70‧‧‧Edge roller assembly

72‧‧‧邊緣滾輪 72‧‧‧Edge wheel

74‧‧‧支撐軸 74‧‧‧Support shaft

75‧‧‧馬達 75‧‧‧Motor

76‧‧‧安裝塊 76‧‧‧Installation block

77‧‧‧滑塊 77‧‧‧ Slider

78‧‧‧調整機構 78‧‧‧Adjustment agency

80‧‧‧拉引滾輪組件 80‧‧‧ Pull roller assembly

82‧‧‧拉引滾輪 82‧‧‧ Pull roller

84‧‧‧支撐軸 84‧‧‧Support shaft

85‧‧‧馬達 85‧‧‧Motor

86‧‧‧安裝塊 86‧‧‧Installation block

87‧‧‧滑塊 87‧‧‧ Slider

88‧‧‧調整機構 88‧‧‧Adjustment agency

92‧‧‧箭頭 92‧‧‧ arrow

97‧‧‧箭頭 97‧‧‧ arrow

Claims (18)

一種用於回應在一玻璃製品之生產中的一失衡事件的方法,該方法包含以下步驟: 監控在接觸一玻璃帶之至少一個滾輪之外圓周上的玻璃數量;以及 如若在該滾輪之該外圓周上的該玻璃數量超過一預定數量,則遠距離地移除該至少一個滾輪與該玻璃帶之接觸。A method for responding to an imbalance event in the production of a glass article, the method comprising the steps of: monitoring the amount of glass on a circumference of at least one of the rollers contacting a glass ribbon; and if the roller is If the number of the glass on the circumference exceeds a predetermined amount, the contact of the at least one roller with the glass ribbon is remotely removed. 如請求項1所述之方法,其中該方法進一步包含增大圍繞該至少一個滾輪之一氣流。The method of claim 1, wherein the method further comprises increasing airflow around one of the at least one roller. 如請求項1所述之方法,其中該玻璃帶及至少一個滾輪被容納在一外殼中且該方法進一步包含以下步驟:藉由遠距離控制而自該外殼移除該至少一個滾輪。The method of claim 1, wherein the glass ribbon and the at least one roller are housed in a housing and the method further comprises the step of removing the at least one roller from the housing by remote control. 如請求項1所述之方法,其中在該滾輪接觸點處之該玻璃帶之黏性範圍自約104 泊至約1014.5 泊。The method of claim 1, wherein the glass ribbon at the contact point of the roller has a viscosity ranging from about 10 4 to about 10 14.5 poise. 如請求項4所述之方法,其中在該滾輪接觸點處之該玻璃帶之黏性範圍自約107.6 泊至約1013 泊。The method of claim 4, wherein the glass ribbon at the contact point of the roller has a viscosity ranging from about 10 7.6 to about 10 13 poise. 如請求項1所述之方法,其中該至少一個滾輪包含一邊緣滾輪。The method of claim 1, wherein the at least one roller comprises an edge roller. 如請求項1所述之方法,其中該至少一個滾輪包含一拉引滾輪。The method of claim 1, wherein the at least one roller comprises a pull roller. 如請求項1所述之方法,其中該監控步驟包含一照像機之使用。The method of claim 1, wherein the monitoring step comprises the use of a camera. 如請求項2所述之方法,其中該氣體包含空氣。The method of claim 2, wherein the gas comprises air. 一種用於回應在一玻璃製品之生產中的一失衡事件的系統,該系統包含: 一裝置,監控在接觸一玻璃帶之至少一個滾輪之外圓周上的玻璃數量;以及 一配置,如若在該滾輪之該外圓周上之該玻璃數量超過一預定數量,則遠距離地移除該至少一個滾輪與該玻璃帶之接觸。A system for responding to an imbalance event in the production of a glass article, the system comprising: a device for monitoring the amount of glass on a circumference of at least one of the rollers contacting a glass ribbon; and a configuration if The amount of the glass on the outer circumference of the roller exceeds a predetermined amount, and the contact of the at least one roller with the glass ribbon is remotely removed. 如請求項10所述之系統,其中該系統進一步包含一配置以增大圍繞該至少一個滾輪之一氣流。The system of claim 10, wherein the system further comprises a configuration to increase airflow around one of the at least one of the rollers. 如請求項10所述之系統,其中該玻璃帶及至少一個滾輪被容納在一外殼中且該系統進一步包含一配置,該配置遠距離地自該外殼移除該至少一個滾輪。The system of claim 10, wherein the glass ribbon and the at least one roller are housed in a housing and the system further includes a configuration that removes the at least one roller from the housing remotely. 如請求項10所述之系統,其中在該滾輪接觸點處之該玻璃帶之黏性範圍自約104 泊至約1014.5 泊。The system of claim 10, wherein the glass ribbon at the contact point of the roller has a viscosity ranging from about 10 4 to about 10 14.5 poise. 如請求項13所述之系統,其中在該滾輪接觸點處之該玻璃帶之黏性範圍自約107.6 泊至約1013 泊。The system of claim 13 wherein the glass ribbon at the point of contact of the roller has a viscosity ranging from about 10 7.6 to about 10 13 poise. 如請求項10所述之系統,其中該至少一個滾輪包含一邊緣滾輪。The system of claim 10, wherein the at least one wheel comprises an edge roller. 如請求項10所述之系統,其中該至少一個滾輪包含一拉引滾輪。The system of claim 10, wherein the at least one roller comprises a pull roller. 如請求項10所述之系統,其中該裝置包含一照像機,該裝置監控在接觸一玻璃帶之至少一個滾輪之該外圓周上的該玻璃數量。The system of claim 10, wherein the device comprises a camera that monitors the amount of the glass on the outer circumference of at least one of the rollers contacting a glass ribbon. 如請求項11所述之系統,其中該氣體包含空氣。The system of claim 11 wherein the gas comprises air.
TW106117293A 2016-05-25 2017-05-25 System and method for roll upset management TW201802043A (en)

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