TW201739579A - Wrench with digital warning module structure multiple visual angles of torque force warning and interpretation are provided - Google Patents

Wrench with digital warning module structure multiple visual angles of torque force warning and interpretation are provided Download PDF

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Publication number
TW201739579A
TW201739579A TW105114657A TW105114657A TW201739579A TW 201739579 A TW201739579 A TW 201739579A TW 105114657 A TW105114657 A TW 105114657A TW 105114657 A TW105114657 A TW 105114657A TW 201739579 A TW201739579 A TW 201739579A
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Taiwan
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digital
wrench
unit
warning
torque
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TW105114657A
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Chinese (zh)
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Wei-Ning Xie
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Wei-Ning Xie
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Publication of TW201739579A publication Critical patent/TW201739579A/en

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Abstract

The present invention relates to a digital wrench backlight module structure, including a torque wrench main body and a digital module. The digital module includes at least one luminous unit. The torque wrench main body is provided with a protective cover covering the digital module, and at least one front luminous groove and at least one side luminous groove are formed on the proximal side of the protective cover. Henceforth, the effect of multiple visual angles of torque force warning and interpretation is provided to operating personnel through the front luminous grooves and the side luminous grooves. When an additional luminous unit is provided, another front luminous groove and another back luminous groove corresponding to the additional luminous unit are disposed on another proximal side of the protective cover, and the digital module is provided with a switch button which controls individual warning of each luminous unit. In addition, the digital wrench backlight module structure further comprises a display unit for displaying torque force data, and the protective cover further comprises a display window for the display unit, and the digital module further comprises a key-press unit which can set a prewarning torque force value, and the protective cover is provided with a set-up window corresponding to the key-press unit.

Description

數位式扳手警示模組結構 Digital wrench warning module structure

本發明係關於一種數位式扳手警示模組結構,詳而言之係一種多角度顯示預警效果之數位扭力扳手,以利作業人員便於判讀預警提示。 The invention relates to a digital wrench warning module structure, in particular, a digital torque wrench with multi-angle display early warning effect, so as to facilitate the operator to read the warning prompt.

按,扳手工具利用槓桿原理對螺固工件進行扳動,達到扭緊或旋鬆的效果,而得藉由螺固件裝配、組合各類產業的零組件,一般工業成品因結構差異而需要使用各式螺固件,施以強弱不同的扭力組裝固定,像是重工業如航空、造船與轎車,其零組件得施以相當強度的扭力組裝才能成就堅實結構,承受氣壓、動力的衝擊,而精密工業如電子機械,其零組件就不能以過大的扭力組裝,才能確保其能精確運作使用;但無論何種工業成品,在以螺固件組合時不足一分扭力或超過一分扭力,都極可能造成結構與螺固件失去效用或損壞,而扳手工具正是扮演控制扭力的關鍵。 Press, the wrench tool uses the principle of lever to pull the screw-solid workpiece to achieve the effect of tightening or loosening. It is necessary to assemble and combine the components of various industries by the screw firmware. The general industrial products need to use each due to structural differences. Screws are assembled and fixed with different torsion forces, such as heavy industry such as aviation, shipbuilding and cars. Their components can be assembled with considerable strength to achieve a solid structure, withstand the impact of air pressure and power, while precision industries such as In electronic machinery, its components cannot be assembled with excessive torque to ensure its precise operation. However, no matter what kind of industrial products, less than one point of torque or more than one point of torque when combined with a screw is likely to cause a structure. The screw is ineffective or damaged, and the wrench tool is the key to controlling the torque.

請參閱中華民國專利證書號第I307305號專利案「數位式扭力扳手警示裝置」,主要係包含有一扳手本體,具有一柄部,柄部至少一端形成有一驅動頭,適當處並設有至少一應變規,該應變規並與柄部警示裝置之感測單元電性連結,其特徵在於,該警示裝置預設處並設有至少二發光元件,扳手本體扭矩達到預設扭力值前之警示值時其中一發光元件產生警示亮光,完全達到預設扭力值設定時則改由另一發光元件產生警示亮光者。 Please refer to the "Digital Torque Wrench Warning Device" of the Patent No. I307305 of the Republic of China, which mainly comprises a wrench body having a handle portion, at least one end of which is formed with a driving head, and at least one strain is provided at appropriate The strain gauge is electrically connected to the sensing unit of the handle warning device, wherein the warning device is preset and provided with at least two light-emitting elements, and when the torque of the wrench body reaches the warning value before the preset torque value One of the illuminating elements generates a warning light, and when the preset torque value is set completely, the other illuminating element generates a warning light.

前述創作係一款習式之數位式扭力扳手警示裝置,其具有複數個發光元件,透過發光元件之亮光顯示予以提醒作業人員目前扭力值狀態;惟,習式數位扭力扳手其發光元件均設計於上方平面處,如此有限制作業人員判讀警示角度之缺點,例如,當作業人員受限於作業場所,必須操作扳手高於自身水平視角時,作業人員則容易無法判斷警示而造成扭矩 力操作不當之缺點。 The foregoing creation is a digital digital torque wrench warning device having a plurality of light-emitting components, and the light-emitting display of the light-emitting component is used to remind the operator of the current torque value state; however, the light-emitting components of the conventional digital torque wrench are designed At the upper plane, there is a disadvantage of restricting the operator's interpretation of the warning angle. For example, when the operator is limited to the work site and the wrench must be operated above the horizontal angle of view, the operator may not be able to judge the warning and cause the torque. The shortcomings of improper operation.

有鑑於此,本發明人乃藉由多年從事相關產業的開發經驗,針對現有扭力扳手警示技術所面臨的問題深入探討,並積極尋求解決之道,經過長期努力之研究與發展,終於成功的創作出一種數位式扳手警示模組結構,其係一種多角度顯示預警效果之數位扭力扳手,以利作業人員便於判讀預警提示。 In view of this, the inventor has intensively explored the problems faced by the existing torque wrench warning technology through years of experience in the development of related industries, and actively sought solutions. After long-term efforts and research, he finally succeeded in creating. A digital wrench warning module structure is provided, which is a digital torque wrench with multi-angle display warning effect, so that the operator can easily read the warning prompt.

本發明係一種數位式扳手警示模組結構,其係一種多角度顯示預警效果之數位扭力扳手,以利作業人員便於判讀預警提示。 The invention relates to a digital wrench warning module structure, which is a digital torque wrench with multi-angle display early warning effect, so as to facilitate the operator to read the warning prompt.

為達到前述創作目的,本發明「數位式扳手警示模組結構」係包括有一扭力扳手本體及一數位模組,該扭力扳手本體係包括有一第一端部及一第二端部,該第一端部為一供使用者握拿之握柄,該第二端部係供套筒接合之扳手工作頭,該第一端部與第二端部間係具有一供數位模組設置之組裝平台,該扭力扳手本體接近第二端部處於內部係設置有至少一與數位模組電性連接之應變規,該數位模組於組裝平台近側邊處係設有至少一發光單元,該發光單元係與數位模組電性連接,該數位模組係得計算應變規所測得之資料,並比對預載之扭力數據,供發光單元做警示之訊號; 該扭力扳手本體係具有一覆蓋於數位模組之保護蓋,該保護蓋近側邊處係形成有至少一正發光槽及至少一側發光槽,該正發光槽係對應於發光單元上方處,而該側發光槽係對應於發光單元側邊處; 如此,透過發光單元得提示作業人員操作扭力扳手本體時是否超過預設的扭力值,達到避免工件毀損之安全防護效果,且正發光槽及側發光槽係得將發光單元所做之警示訊號,以多角度呈現之方式供作業人員判讀。 In order to achieve the above-mentioned creative purpose, the "digital wrench warning module structure" of the present invention comprises a torque wrench body and a digital module. The torque wrench system includes a first end portion and a second end portion. The end portion is a grip for the user to hold, the second end portion is a wrench working head for the sleeve to be engaged, and the first end portion and the second end portion have an assembly platform for the digital module setting The torque wrench body is provided with at least one strain gauge electrically connected to the digital module near the second end portion, and the digital module is provided with at least one light emitting unit near the side of the assembly platform, the light emitting unit The system is electrically connected to the digital module, and the digital module is configured to calculate the data measured by the strain gauge, and compare the preloaded torque data for the warning signal of the light emitting unit; The present invention has a protective cover covering the digital module. The protective cover is formed with at least one positive light emitting groove and at least one light emitting groove on the near side, and the positive light emitting groove corresponds to the upper part of the light emitting unit. The side light emitting groove corresponds to the side of the light emitting unit; In this way, the light-emitting unit can prompt the operator to operate the torque wrench body to exceed the preset torque value, thereby achieving the safety protection effect of avoiding the damage of the workpiece, and the positive light-emitting groove and the side light-emitting groove are used to provide the warning signal of the light-emitting unit. It is interpreted by the operator in a multi-angle presentation.

前述數位模組於組裝平台另一近側邊處係設有另一發光單元,該保護蓋另一近側邊處係形成有對應另一發光單元之另一正發光槽及另一側發光槽,該數位模組係設有一控制兩發光單元個別警示之切換按鈕。 The other three-dimensional module is provided with another light-emitting unit at the other proximal side of the assembly platform, and the other side of the protective cover is formed with another positive light-emitting groove corresponding to the other light-emitting unit and the other side light-emitting groove. The digital module is provided with a switching button for controlling individual warnings of the two lighting units.

前述數位模組係具有一顯示扭力數據之顯示單元,且該保護蓋係具有一對應於顯示單元之顯示窗口。 The digital module has a display unit for displaying torque data, and the protective cover has a display window corresponding to the display unit.

前述數位模組係具有一得設定預警扭力值之按鍵單元,且該保護蓋係具有一對應於按鍵單元之設定窗口。 The digital module has a button unit for setting an early warning torque value, and the protection cover has a setting window corresponding to the button unit.

由前述創作內容可知,本發明「數位式扳手警示模組結構」其發光單元係得透過正發光槽及側發光槽分別提供不同角度之警示效果,於一般使用時,作業人員得透過正發光槽所產生之警示訊號預判作業時之扭矩力,而當扭力扳手上方一面高於作業人員水平視角時,則得輔以側發光槽所產生之警示訊號預判作業時之扭矩力;因此本發明可說是一種相當具有實用性及進步性之創作,相當值得產業界來推廣,並公諸於社會大眾。 It can be seen from the above-mentioned creations that the "digital wrench warning module structure" of the present invention has a light-emitting unit that provides different angle warning effects through the positive light-emitting groove and the side light-emitting groove, and the operator can pass through the positive light-emitting groove during normal use. The generated warning signal predicts the torque force during the operation, and when the upper side of the torque wrench is higher than the horizontal angle of the operator, the warning signal generated by the side illumination slot is used to predict the torque force during the operation; therefore, the present invention It can be said that it is a kind of practical and progressive creation, which is quite worthy of promotion by the industry and publicized to the public.

1‧‧‧扭力扳手本體 1‧‧‧torque wrench body

11‧‧‧第一端部 11‧‧‧ First end

12‧‧‧第二端部 12‧‧‧ second end

13‧‧‧握柄 13‧‧‧Handle

14‧‧‧扳手工作頭 14‧‧‧Wrench work head

15‧‧‧組裝平台 15‧‧‧Assemble platform

16‧‧‧保護蓋 16‧‧‧ protective cover

161‧‧‧正發光槽 161‧‧‧正光槽

162‧‧‧側發光槽 162‧‧‧ side lighting slot

163‧‧‧顯示窗口 163‧‧‧ display window

164‧‧‧設定窗口 164‧‧‧Setting window

2‧‧‧數位模組 2‧‧‧Digital modules

21‧‧‧發光單元 21‧‧‧Lighting unit

22‧‧‧切換按鈕 22‧‧‧Switch button

23‧‧‧顯示單元 23‧‧‧Display unit

24‧‧‧按鍵單元 24‧‧‧Key unit

第一圖係本發明數位式扳手警示模組結構之立體分解示意圖。 The first figure is a perspective exploded view of the structure of the digital wrench warning module of the present invention.

第二圖係本發明數位式扳手警示模組結構之立體外觀示意圖。 The second figure is a schematic perspective view of the structure of the digital wrench warning module of the present invention.

第三圖係以一般角度操作扳手,並以正發光槽獲得扭力警示之實施示意圖。 The third figure is a schematic diagram of the operation of operating the wrench at a general angle and obtaining a torque warning with a positive light-emitting groove.

第四圖係以側視角度操作扳手,並以側發光槽獲得扭力警示之實施示意圖。 The fourth figure is a schematic diagram of the operation of operating the wrench with a side view angle and obtaining a torque warning with a side light-emitting groove.

本發明係一種數位式扳手警示模組結構,其係一種多角度顯示預警效果之數位扭力扳手,以利作業人員便於判讀預警提示,請參閱第一圖及第二圖所示,本發明「數位式扳手警示模組結構」係包括有一扭力扳手本體1及一數位模組2;該扭力扳手本體1係包括有一第一端部11及一第二端部12,該第一端部11為一供使用者握拿之握柄13,該第二端部12係供套筒接合之扳手工作頭14,該第一端部11與第二端部12間係具有一供數位模組2設置之組裝平台15,該扭力扳手本體1接近第二端部12處於內部係設置有至少一與數位模組2電性連接之應變規(圖未示,此部分為習知技術,合先敘明),該數位模組2於組裝平台15近側邊處係設有至少一發光單元21,該發光單元21係與數位模組2電性連接,該數位模組2係得計算應變規所測得之資料,並比對預載之扭力數據,供發光單元21做警示之訊號;該扭力扳手本體1係具有一覆蓋於數位模組2之保護蓋16,該保護蓋16近側邊處係形成有至少一正發光槽161及至少一側發光槽162, 該正發光槽161係對應於發光單元21上方處,而該側發光槽162係對應於發光單元21側邊處;如此,透過發光單元21得提示作業人員操作扭力扳手本體1時是否超過預設的扭力值,達到避免工件毀損之安全防護效果,且正發光槽161及側發光槽162係得將發光單元21所做之警示訊號,以多角度呈現之方式供作業人員判讀。 The invention relates to a digital wrench warning module structure, which is a digital torque wrench with multi-angle display early warning effect, so as to facilitate the operator to read the warning prompt, please refer to the first figure and the second figure, the invention is "digital" The structure of the wrench assembly includes a torque wrench body 1 and a digital module 2; the torque wrench body 1 includes a first end portion 11 and a second end portion 12, the first end portion 11 being a The handle 13 for the user to hold, the second end portion 12 is a wrench working head 14 for the sleeve to be engaged, and the first end portion 11 and the second end portion 12 are provided with a digital module 2 The assembly platform 15 is disposed near the second end portion 12 and is provided with at least one strain gauge electrically connected to the digital module 2 (not shown, this part is a prior art) The digital module 2 is provided with at least one light emitting unit 21 at the proximal side of the assembly platform 15. The light emitting unit 21 is electrically connected to the digital module 2, and the digital module 2 is calculated by calculating a strain gauge. The data, and compare the preloaded torque data for the lighting unit 21 to be alerted The signal; the torque wrench 1 based body has a covering 2 of the digital protective module cover 16, the protective cover 16 at the near side of the light emitting system has at least one positive and at least one side of the light emitting groove 161 groove 162 is formed, The positive light-emitting groove 161 corresponds to the upper portion of the light-emitting unit 21, and the side light-emitting groove 162 corresponds to the side of the light-emitting unit 21; thus, the light-emitting unit 21 is used to prompt the operator to operate the torque wrench body 1 when the preset exceeds the preset. The torque value reaches the safety protection effect of avoiding the damage of the workpiece, and the positive light-emitting groove 161 and the side light-emitting groove 162 are configured to provide the warning signal by the light-emitting unit 21 for the operator to interpret in a multi-angle manner.

進一步而言,該數位模組2於組裝平台15另一近側邊處係設有另一發光單元21,該保護蓋16另一近側邊處係形成有對應另一發光單元21之另一正發光槽161及另一側發光槽162,該數位模組2係設有一控制兩發光單元21個別警示之切換按鈕22;如此,當作業人員視角於數位扳手本體1另一側時,亦可透過另一發光單元21獲得警示資訊。 Further, the digital module 2 is provided with another light emitting unit 21 at another proximal side of the assembly platform 15, and another proximal side of the protective cover 16 is formed with another corresponding light emitting unit 21 The positive light emitting slot 161 and the other side light emitting slot 162, the digital module 2 is provided with a switching button 22 for controlling the individual warnings of the two light emitting units 21; thus, when the operator views the other side of the digital wrench body 1, The warning information is obtained through the other lighting unit 21.

進一步而言,該數位模組2係具有一顯示扭力數據之顯示單元23,且該保護蓋16係具有一對應於顯示單元23之顯示窗口163;如此,能提供作業人員隨時掌控目前作業的扭力數據。 Further, the digital module 2 has a display unit 23 for displaying torque data, and the protective cover 16 has a display window 163 corresponding to the display unit 23; thus, the operator can control the torque of the current operation at any time. data.

進一步而言,該數位模組2係具有一得設定預警扭力值之按鍵單元24,且該保護蓋16係具有一對應於按鍵單元24之設定窗口164;如此,能提供作業人員視作業需求設定不同程度之扭力提示。 Further, the digital module 2 has a button unit 24 for setting an early warning torque value, and the protection cover 16 has a setting window 164 corresponding to the button unit 24; thus, the operator can be set according to the operation requirement. Different degrees of torque tips.

由前述創作內容可知,本發明「數位式扳手警示模組結構」其發光單元21係得透過正發光槽161及側發光槽162分別提供不同角度之警示效果,請參閱第三圖所示,於一般使用時,作業人員得透過正發光槽161所產生之警示訊號預判作業時之扭矩力,續參閱第四圖所示,而當扭力扳手上方一面高於作業人員水平視角時,則得輔以側發光槽162所產生之警示訊號預判作業時之扭矩力。 As can be seen from the above description, the "digital wrench warning module structure" of the present invention has a light-emitting unit 21 for providing different angle warning effects through the positive light-emitting groove 161 and the side light-emitting groove 162, as shown in the third figure. In general use, the operator must predict the torque force during the operation through the warning signal generated by the positive light-emitting slot 161, as shown in the fourth figure, and when the upper side of the torque wrench is higher than the horizontal angle of the operator, The warning force generated by the side light-emitting groove 162 predicts the torque force during the operation.

由上所述者僅為用以解釋本發明之較佳實施例,並非企圖具以對本發明做任何形式上之限制,是以,凡有在相同之發明精神下所做有關本發明之任何修飾或變更者,為其他可據以實施之態樣且具有相同效果者,皆仍應包括在本發明意圖保護之範疇內。 The above description is only for the purpose of explaining the preferred embodiments of the present invention, and is not intended to limit the invention in any way, so that any modification of the invention may be made in the spirit of the same invention. The changer, if it is otherwise applicable, and has the same effect, should still be included in the scope of the intention of the present invention.

綜上所述,本發明「數位式扳手警示模組結構」,於結構設計及使用實用性上,確實符合實用性,且所揭露之結構發明,亦是具有前 所未有之創新構造,所以其具有「新穎性」應無疑慮,又本發明可較之習用結構更具功效之增進,因此亦具有「進步性」,其完全符合我國專利法有關發明專利申請之規定,故,爰依法向 鈞局提出專利申請,懇請 鈞局能早日賜予本案專利權,至感德便。 In summary, the "digital wrench warning module structure" of the present invention is practical in terms of structural design and practical use, and the disclosed structural invention is also Unexpectedly innovative structure, so its "novelty" should be undoubted, and the invention can be more effective than the conventional structure, so it is also "progressive", which fully complies with the invention patent application related to the Chinese Patent Law. The stipulations, therefore, 提出 提出 提出 提出 提出 提出 提出 提出 提出 提出 提出 提出 提出 提出 提出 提出 提出 提出 提出 提出 提出 提出 提出 提出 提出 提出 提出 提出

1‧‧‧扭力扳手本體 1‧‧‧torque wrench body

11‧‧‧第一端部 11‧‧‧ First end

13‧‧‧握柄 13‧‧‧Handle

15‧‧‧組裝平台 15‧‧‧Assemble platform

16‧‧‧保護蓋 16‧‧‧ protective cover

161‧‧‧正發光槽 161‧‧‧正光槽

162‧‧‧側發光槽 162‧‧‧ side lighting slot

163‧‧‧顯示窗口 163‧‧‧ display window

164‧‧‧設定窗口 164‧‧‧Setting window

2‧‧‧數位模組 2‧‧‧Digital modules

21‧‧‧發光單元 21‧‧‧Lighting unit

22‧‧‧切換按鈕 22‧‧‧Switch button

23‧‧‧顯示單元 23‧‧‧Display unit

24‧‧‧按鍵單元 24‧‧‧Key unit

Claims (4)

一種數位式扳手警示模組結構,係包括有一扭力扳手本體及一數位模組,其中;該扭力扳手本體係包括有一第一端部及一第二端部,該第一端部為一供使用者握拿之握柄,該第二端部係供套筒接合之扳手工作頭,該第一端部與第二端部間係具有一供數位模組設置之組裝平台,該扭力扳手本體接近第二端部處於內部係設置有至少一與數位模組電性連接之應變規,該數位模組於組裝平台近側邊處係設有至少一發光單元,該發光單元係與數位模組電性連接,該數位模組係得計算應變規所測得之資料,並比對預載之扭力數據,供發光單元做警示之訊號;該扭力扳手本體係具有一覆蓋於數位模組之保護蓋,該保護蓋近側邊處係形成有至少一正發光槽及至少一側發光槽,該正發光槽係對應於發光單元上方處,而該側發光槽係對應於發光單元側邊處。 A digital wrench warning module structure includes a torque wrench body and a digital module. The torque wrench system includes a first end portion and a second end portion. The first end portion is for use. The second end is a wrench working head for the sleeve to be engaged, and the first end portion and the second end portion have an assembly platform for the digital module, the torque wrench body is close to The second end portion is internally provided with at least one strain gauge electrically connected to the digital module, and the digital module is provided with at least one light emitting unit at a near side of the assembly platform, and the light emitting unit is electrically connected to the digital module Sexual connection, the digital module is configured to calculate the data measured by the strain gauge, and compare the preloaded torque data for the warning signal of the illumination unit; the torque wrench system has a protective cover covering the digital module At least one positive light-emitting groove and at least one light-emitting groove are formed on the near side of the protective cover. The positive light-emitting groove corresponds to the upper portion of the light-emitting unit, and the side light-emitting groove corresponds to the side of the light-emitting unit. 根據申請專利範圍第1項之數位式扳手警示模組結構,其中該數位模組於組裝平台另一近側邊處係設有另一發光單元,該保護蓋另一近側邊處係形成有對應另一發光單元之另一正發光槽及另一側發光槽,該數位模組係設有一控制兩發光單元個別警示之切換按鈕。 The digital wrench warning module structure according to the first aspect of the patent application, wherein the digital module is provided with another lighting unit at another proximal side of the assembly platform, and the other side of the protective cover is formed Corresponding to another positive lighting slot and the other side lighting slot of the other lighting unit, the digital module is provided with a switching button for controlling individual warnings of the two lighting units. 根據申請專利範圍第1項之數位式扳手警示模組結構,其中該數位模組係具有一顯示扭力數據之顯示單元,且該保護蓋係具有一對應於顯示單元之顯示窗口。 The digital wrench warning module structure according to claim 1, wherein the digital module has a display unit for displaying torque data, and the protective cover has a display window corresponding to the display unit. 根據申請專利範圍第1項之數位式扳手警示模組結構,其中該數位模組係具有一得設定預警扭力值之按鍵單元,且該保護蓋係具有一對應於按鍵單元之設定窗口。 According to the digital wrench warning module structure of claim 1, wherein the digital module has a button unit for setting an early warning torque value, and the protection cover has a setting window corresponding to the button unit.
TW105114657A 2016-05-12 2016-05-12 Wrench with digital warning module structure multiple visual angles of torque force warning and interpretation are provided TW201739579A (en)

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TW105114657A TW201739579A (en) 2016-05-12 2016-05-12 Wrench with digital warning module structure multiple visual angles of torque force warning and interpretation are provided

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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