TWI576214B - Digital wrench backlight module structure - Google Patents

Digital wrench backlight module structure Download PDF

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TWI576214B
TWI576214B TW105112399A TW105112399A TWI576214B TW I576214 B TWI576214 B TW I576214B TW 105112399 A TW105112399 A TW 105112399A TW 105112399 A TW105112399 A TW 105112399A TW I576214 B TWI576214 B TW I576214B
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digital
wrench
end portion
torque
module
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TW105112399A
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TW201738044A (en
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Wei-Ning Xie
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Wei-Ning Xie
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Description

數位式扳手背光模組結構 Digital wrench backlight module structure

本發明係關於一種數位式扳手背光模組結構,詳而言之係一種具背光顯示效果之數位扭力扳手,透過背光顯示效果能提升光源警示範圍,並降低生產成本。 The invention relates to a digital wrench backlight module structure, which is a digital torque wrench with a backlight display effect. The backlight display effect can improve the warning range of the light source and reduce the production cost.

按,扳手工具利用槓桿原理對螺固工件進行扳動,達到扭緊或旋鬆的效果,而得藉由螺固件裝配、組合各類產業的零組件,一般工業成品因結構差異而需要使用各式螺固件,施以強弱不同的扭力組裝固定,像是重工業如航空、造船與轎車,其零組件得施以相當強度的扭力組裝才能成就堅實結構,承受氣壓、動力的衝擊,而精密工業如電子機械,其零組件就不能以過大的扭力組裝,才能確保其能精確運作使用;但無論何種工業成品,在以螺固件組合時不足一分扭力或超過一分扭力,都極可能造成結構與螺固件失去效用或損壞,而扳手工具正是扮演控制扭力的關鍵。 Press, the wrench tool uses the principle of lever to pull the screw-solid workpiece to achieve the effect of tightening or loosening. It is necessary to assemble and combine the components of various industries by the screw firmware. The general industrial products need to use each due to structural differences. Screws are assembled and fixed with different torsion forces, such as heavy industry such as aviation, shipbuilding and cars. Their components can be assembled with considerable strength to achieve a solid structure, withstand the impact of air pressure and power, while precision industries such as In electronic machinery, its components cannot be assembled with excessive torque to ensure its precise operation. However, no matter what kind of industrial products, less than one point of torque or more than one point of torque when combined with a screw is likely to cause a structure. The screw is ineffective or damaged, and the wrench tool is the key to controlling the torque.

請參閱中華民國專利證書號第I307305號專利案「數位式扭力扳手警示裝置」,主要係包含有一扳手本體,具有一柄部,柄部至少一端形成有一驅動頭,適當處並設有至少一應變規,該應變規並與柄部警示裝置之感測單元電性連結,其特徵在於,該警示裝置預設處並設有至少二發光元件,扳手本體扭矩達到預設扭力值前之警示值時其中一發光元件產生警示亮光,完全達到預設扭力值設定時則改由另一發光元件產生警示亮光者。 Please refer to the "Digital Torque Wrench Warning Device" of the Patent No. I307305 of the Republic of China, which mainly comprises a wrench body having a handle portion, at least one end of which is formed with a driving head, and at least one strain is provided at appropriate The strain gauge is electrically connected to the sensing unit of the handle warning device, wherein the warning device is preset and provided with at least two light-emitting elements, and when the torque of the wrench body reaches the warning value before the preset torque value One of the illuminating elements generates a warning light, and when the preset torque value is set completely, the other illuminating element generates a warning light.

前述創作係一款習式之數位式扭力扳手警示裝置,其具有複數個發光元件,透過發光元件之亮光顯示予以提醒作業人員目前扭力值狀態;惟,習式數位板手用於警示之發光件一般均採用LED燈,然而單一LED燈的警示效果有限,而複數LED排列為條狀警示區域又容易造成生產成本 上升;有鑑於此,本發明人乃藉由多年從事相關產業的開發經驗,針對現有扭力扳手警示技術所面臨的問題深入探討,並積極尋求解決之道,經過長期努力之研究與發展,終於成功的創作出一種數位式扳手背光模組結構,其係一種具背光顯示效果之數位扭力扳手,透過背光顯示效果能提升光源警示範圍,並降低生產成本。 The foregoing creation is a digital digital torque wrench warning device having a plurality of light-emitting components, and the light-emitting display of the light-emitting component is used to remind the operator of the current torque value state; however, the conventional digital wrench is used for the warning light-emitting component. LED lights are generally used, but the warning effect of a single LED lamp is limited, and the multiple LEDs are arranged in a strip-shaped warning area, which is easy to cause production cost. In view of this, the inventor has intensively explored the problems faced by the existing torque wrench warning technology through years of experience in the development of related industries, and actively sought solutions. After long-term efforts and research, the company finally succeeded. The invention provides a digital wrench backlight module structure, which is a digital torque wrench with a backlight display effect, which can improve the warning range of the light source and reduce the production cost through the backlight display effect.

本發明係一種數位式扳手背光模組結構,其係一種具背光顯示效果之數位扭力扳手,透過背光顯示效果能提升光源警示範圍,並降低生產成本。 The invention relates to a digital wrench backlight module structure, which is a digital torque wrench with a backlight display effect, which can improve the warning range of the light source and reduce the production cost through the backlight display effect.

為達到前述創作目的,本發明「數位式扳手背光模組結構」係包括有一扭力扳手本體及一數位模組,該扭力扳手本體係包括有一第一端部及一第二端部,該第一端部為一供使用者握拿之握柄,該第二端部係供套筒接合之扳手工作頭,該第一端部與第二端部間係具有一供數位模組設置之組裝平台,該扭力扳手本體接近第二端部處於內部係設置有至少一與數位模組電性連接之應變規,該數位模組係包括有一至少一發光單元,該發光單元係包括有一反射層、一壓克力層、一透光層及一LED燈,該LED燈係位於壓克力層一側,該反射層及透光層係分別位於下方及上方,並呈現覆蓋LED燈及壓克力層型態,該LED燈係與數位模組電性連接,該數位模組係得計算應變規所測得之資料,並比對預載之扭力數據,供LED燈做警示之訊號; 如此,透過發光單元得提示作業人員操作扭力扳手本體時是否超過預設的扭力值,達到避免工件毀損之安全防護效果,且反光層能將LED燈所發射出的光源朝上方反射,使LED燈所發射之光源做一區域性之延伸。 The "digital wrench backlight module structure" of the present invention includes a torque wrench body and a digital module. The torque wrench system includes a first end portion and a second end portion. The end portion is a grip for the user to hold, the second end portion is a wrench working head for the sleeve to be engaged, and the first end portion and the second end portion have an assembly platform for the digital module setting The torque wrench body is disposed near the second end portion and is provided with at least one strain gauge electrically connected to the digital module. The digital module includes at least one light emitting unit, and the light emitting unit includes a reflective layer and a light emitting unit. An acryl layer, a light transmissive layer and an LED lamp, the LED lamp is located on one side of the acryl layer, and the reflective layer and the light transmissive layer are respectively located below and above, and are covered with an LED lamp and an acryl layer The LED lamp is electrically connected to the digital module, and the digital module is configured to calculate the data measured by the strain gauge, and compare the preloaded torque data for the LED light to be alerted; In this way, the light-emitting unit can prompt the operator to operate the torque wrench body to exceed the preset torque value, thereby achieving the safety protection effect of avoiding the damage of the workpiece, and the reflective layer can reflect the light source emitted by the LED lamp upward, so that the LED light The emitted light source makes a regional extension.

前述數位模組係具有一顯示扭力數據之顯示單元。 The aforementioned digital module has a display unit for displaying torque data.

前述數位模組係具有一得設定預警扭力值之按鍵單元。 The aforementioned digital module has a button unit for setting an early warning torque value.

由前述創作內容可知,本發明「數位式扳手背光模組結構」其發光單元透過設置於底部之反光層,能將LED燈所發出的光線導引至反光層所延伸之區域,能有效在節省生產成本之條件下延長警示範圍;因此 本發明可說是一種相當具有實用性及進步性之創作,相當值得產業界來推廣,並公諸於社會大眾。 It can be seen from the above-mentioned creations that the "digital wrench backlight module structure" of the present invention has an illumination unit that transmits the light emitted by the LED lamp to the region where the reflective layer extends, which can effectively save the light-emitting unit through the reflective layer disposed at the bottom. Extend the warning range under the conditions of production costs; therefore The invention can be said to be a kind of creation with considerable practicability and progress, which is quite worthy of promotion by the industry and publicized to the public.

1‧‧‧扭力扳手本體 1‧‧‧torque wrench body

11‧‧‧第一端部 11‧‧‧ First end

12‧‧‧第二端部 12‧‧‧ second end

13‧‧‧握柄 13‧‧‧Handle

14‧‧‧扳手工作頭 14‧‧‧Wrench work head

15‧‧‧組裝平台 15‧‧‧Assemble platform

2‧‧‧數位模組 2‧‧‧Digital modules

21‧‧‧發光單元 21‧‧‧Lighting unit

211‧‧‧反射層 211‧‧‧reflective layer

212‧‧‧壓克力層 212‧‧‧Acrylic layer

213‧‧‧透光層 213‧‧‧Transparent layer

214‧‧‧LED燈 214‧‧‧LED lights

第一圖係本發明數位式扳手背光模組結構之立體外觀示意圖。 The first figure is a schematic perspective view of the structure of the digital wrench backlight module of the present invention.

第二圖係本發明數位模組之立體外觀示意圖。 The second figure is a schematic diagram of the stereoscopic appearance of the digital module of the present invention.

第三圖係本發明發光單元之立體分解示意圖。 The third figure is a perspective exploded view of the light emitting unit of the present invention.

第四圖係本發明發光單元之立體外觀示意圖。 The fourth figure is a schematic view of the stereoscopic appearance of the light-emitting unit of the present invention.

本發明一種數位式扳手背光模組結構,其係一種具背光顯示效果之數位扭力扳手,透過背光顯示效果能提升光源警示範圍,並降低生產成本,請參閱第一圖至第四圖所示,本發明「數位式扳手背光模組結構」係包括有一扭力扳手本體1及一數位模組2;該扭力扳手本體1係包括有一第一端部11及一第二端部12,該第一端部11為一供使用者握拿之握柄13,該第二端部12係供套筒接合之扳手工作頭14,該第一端部11與第二端部12間係具有一供數位模組2設置之組裝平台15,該扭力扳手本體1接近第二端部12處於內部係設置有至少一與數位模組2電性連接之應變規(圖未示,此部分為習知技術,合先敘明),該數位模組2係包括有一至少一發光單元21,該發光單元21係包括有一反射層211、一壓克力層212、一透光層213及一LED燈214,該LED燈214係位於壓克力層212一側,該反射層211及透光層213係分別位於下方及上方,並呈現覆蓋LED燈214及壓克力層212型態,該LED燈214係與數位模組22電性連接,該數位模組2係得計算應變規所測得之資料,並比對預載之扭力數據,供LED燈214做警示之訊號;如此,透過發光單元21得提示作業人員操作扭力扳手本體1時是否超過預設的扭力值,達到避免工件毀損之安全防護效果,且反光層211能將LED燈214所發射出的光源朝上方反射,使LED燈214所發射之光源做一區域性之延伸,以達到降低生產成本之效益下能提升警示範圍,該壓克力層212具有透光及相當程度之硬度,使設置於其一側之LED燈214 能受其保護,且能供反射層211所反射之光源能向外透出。 The invention relates to a digital wrench backlight module structure, which is a digital torque wrench with a backlight display effect, which can improve the warning range of the light source and reduce the production cost through the backlight display effect, as shown in the first to fourth figures, The "digital wrench backlight module structure" includes a torque wrench body 1 and a digital module 2; the torque wrench body 1 includes a first end portion 11 and a second end portion 12, the first end The portion 11 is a handle 13 for the user to hold, and the second end portion 12 is a wrench working head 14 for sleeve engagement. The first end portion 11 and the second end portion 12 have a digital position module. The assembly platform 15 is provided in the group 2, and the torque wrench body 1 is disposed near the second end portion 12 with at least one strain gauge electrically connected to the digital module 2 (not shown, this part is a conventional technology, The digital module 2 includes an at least one light emitting unit 21, and the light emitting unit 21 includes a reflective layer 211, an acryl layer 212, a light transmissive layer 213, and an LED lamp 214. The lamp 214 is located on the side of the acrylic layer 212, and the reflective layer 211 and The light layer 213 is located below and above, and is covered with an LED lamp 214 and an acrylic layer 212. The LED lamp 214 is electrically connected to the digital module 22, and the digital module 2 is configured to calculate a strain gauge. The measured data is compared with the preloaded torque data for the warning signal of the LED lamp 214; thus, the light-emitting unit 21 is required to prompt the operator to operate the torque wrench body 1 when the preset torque value is exceeded, thereby avoiding the workpiece The safety protection effect of the damage, and the reflective layer 211 can reflect the light source emitted by the LED lamp 214 upward, so that the light source emitted by the LED lamp 214 is extended as a region, so as to improve the production cost and improve the warning. Range, the acryl layer 212 has a light transmission and a considerable degree of hardness, so that the LED lamp 214 is disposed on one side thereof. It can be protected by the light source which can be reflected by the reflective layer 211.

進一步而言,該數位模組2係具有一顯示扭力數據之顯示單元22;如此,能提供作業人員隨時掌控目前作業的扭力數據。 Further, the digital module 2 has a display unit 22 for displaying torque data; thus, the operator can control the torque data of the current operation at any time.

進一步而言,該數位模組2係具有一得設定預警扭力值之按鍵單元23;如此,能提供作業人員視作業需求設定不同程度之扭力提示。 Further, the digital module 2 has a button unit 23 for setting an early warning torque value; thus, it is possible to provide an operator with different degrees of torque indication depending on the job requirements.

由前述創作內容可知,本發明「數位式扳手背光模組結構」其發光單元透過設置於底部之反光層,能將LED燈214所發出的光線導引至反光層211所延伸之區域,能有效在節省生產成本之條件下延長警示範圍;由上所述者僅為用以解釋本發明之較佳實施例,並非企圖具以對本發明做任何形式上之限制,是以,凡有在相同之發明精神下所做有關本發明之任何修飾或變更者,為其他可據以實施之態樣且具有相同效果者,皆仍應包括在本發明意圖保護之範疇內。 It can be seen from the above description that the "digital wrench backlight module structure" of the present invention has an illumination unit that transmits the light emitted by the LED lamp 214 to the region where the reflective layer 211 extends, which can effectively pass the light-emitting unit disposed at the bottom. The scope of the warning is extended on the condition that the production cost is saved; the above is only a preferred embodiment for explaining the present invention, and is not intended to impose any form limitation on the present invention, so that all are in the same Any modifications or variations of the present invention made in the spirit of the invention are intended to be included within the scope of the invention as claimed.

綜上所述,本發明「數位式扳手背光模組結構」,於結構設計及使用實用性上,確實符合實用性,且所揭露之結構發明,亦是具有前所未有之創新構造,所以其具有「新穎性」應無疑慮,又本發明可較之習用結構更具功效之增進,因此亦具有「進步性」,其完全符合我國專利法有關發明專利申請之規定,故,爰依法向 鈞局提出專利申請,懇請 鈞局能早日賜予本案專利權,至感德便。 In summary, the "digital wrench backlight module structure" of the present invention is practical in terms of structural design and practical use, and the disclosed structural invention has an unprecedented innovative structure, so it has " "The novelty" should be undoubtedly considered, and the invention can be more effective than the conventional structure, and therefore has "progressiveness", which fully complies with the provisions of the patent application for invention patents in China's Patent Law. Patent application, I hope that the bureau can grant the patent right in this case as soon as possible.

1‧‧‧扭力扳手本體 1‧‧‧torque wrench body

11‧‧‧第一端部 11‧‧‧ First end

12‧‧‧第二端部 12‧‧‧ second end

13‧‧‧握柄 13‧‧‧Handle

14‧‧‧扳手工作頭 14‧‧‧Wrench work head

15‧‧‧組裝平台 15‧‧‧Assemble platform

2‧‧‧數位模組 2‧‧‧Digital modules

Claims (3)

一種數位式扳手背光模組結構,係包括有一扭力扳手本體及一數位模組,其中;該扭力扳手本體係包括有一第一端部及一第二端部,該第一端部為一供使用者握拿之握柄,該第二端部係供套筒接合之扳手工作頭,該第一端部與第二端部間係具有一供數位模組設置之組裝平台,該扭力扳手本體接近第二端部處於內部係設置有至少一與數位模組電性連接之應變規,該數位模組係包括有一至少一發光單元,該發光單元係包括有一反射層、一壓克力層、一透光層及一LED燈,該LED燈係位於壓克力層一側,該反射層及透光層係分別位於下方及上方,並呈現覆蓋LED燈及壓克力層型態,該LED燈係與數位模組電性連接,該數位模組係得計算應變規所測得之資料,並比對預載之扭力數據,供LED燈做警示之訊號。 A digital wrench backlight module structure includes a torque wrench body and a digital module. The torque wrench system includes a first end portion and a second end portion. The first end portion is for use. The second end is a wrench working head for the sleeve to be engaged, and the first end portion and the second end portion have an assembly platform for the digital module, the torque wrench body is close to The second end portion is internally provided with at least one strain gauge electrically connected to the digital module, the digital module includes at least one light emitting unit, the light emitting unit includes a reflective layer, an acryl layer, and a a light transmissive layer and an LED lamp, the LED lamp is located on one side of the acrylic layer, and the reflective layer and the light transmissive layer are respectively located below and above, and are covered with an LED lamp and an acrylic layer type, the LED lamp The system is electrically connected to the digital module, and the digital module calculates the data measured by the strain gauge, and compares the preloaded torque data for the LED light to be alerted. 根據申請專利範圍第1項之數位式扳手背光模組結構,其中該數位模組係具有一顯示扭力數據之顯示單元。 The digital wrench backlight module structure according to claim 1, wherein the digital module has a display unit for displaying torque data. 根據申請專利範圍第1項之數位式扳手背光模組結構,其中該數位模組係具有一得設定預警扭力值之按鍵單元。 According to the structure of the digital wrench backlight module of claim 1, wherein the digital module has a button unit for setting an early warning torque value.
TW105112399A 2016-04-21 2016-04-21 Digital wrench backlight module structure TWI576214B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI676532B (en) * 2018-12-06 2019-11-11 優鋼機械股份有限公司 Torque tool with segment warning

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2910483Y (en) * 2006-05-18 2007-06-13 谢智庆 Warner of digit torque spanner
TWM405341U (en) * 2010-12-09 2011-06-11 Sunheng Technology Co Ltd Liquid crystal display module for digital torque wrench
TWM444251U (en) * 2012-07-20 2013-01-01 Sunheng Technology Co Ltd Electronic torque wrench

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2910483Y (en) * 2006-05-18 2007-06-13 谢智庆 Warner of digit torque spanner
TWM405341U (en) * 2010-12-09 2011-06-11 Sunheng Technology Co Ltd Liquid crystal display module for digital torque wrench
TWM444251U (en) * 2012-07-20 2013-01-01 Sunheng Technology Co Ltd Electronic torque wrench

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI676532B (en) * 2018-12-06 2019-11-11 優鋼機械股份有限公司 Torque tool with segment warning

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