TW201732009A - Adhesive composition - Google Patents
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- TW201732009A TW201732009A TW105140827A TW105140827A TW201732009A TW 201732009 A TW201732009 A TW 201732009A TW 105140827 A TW105140827 A TW 105140827A TW 105140827 A TW105140827 A TW 105140827A TW 201732009 A TW201732009 A TW 201732009A
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09J133/062—Copolymers with monomers not covered by C09J133/06
- C09J133/066—Copolymers with monomers not covered by C09J133/06 containing -OH groups
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09J133/08—Homopolymers or copolymers of acrylic acid esters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/30—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
- C09J2301/312—Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Polarising Elements (AREA)
- Adhesive Tapes (AREA)
- Liquid Crystal (AREA)
Abstract
Description
本發明係有關於一種在被應用在液晶顯示裝置等之附黏著劑層的光學薄膜等中,有利於形成具有優異的耐久性之黏著劑層的黏著劑組成物。 The present invention relates to an adhesive composition which is advantageous for forming an adhesive layer having excellent durability in an optical film or the like which is applied to an adhesive layer such as a liquid crystal display device.
以在偏光片的一面或兩面層積貼合透明樹脂薄膜而成之偏光板作為代表之光學薄膜,係被廣泛地使用作為構成液晶顯示裝置等的影像顯示裝置之光學構件。如偏光板的光學薄膜,多半是透過黏著劑層貼合在其它構件(例如在液晶顯示裝置之液晶胞等)而使用(參照專利文獻1)。因此,作為光學薄膜,已知一種在其中一面預先設置有黏著劑層之附黏著劑層的光學薄膜。 A polarizing plate in which a transparent resin film is laminated on one surface or both surfaces of a polarizer is used as a representative optical film, and is widely used as an optical member constituting a video display device such as a liquid crystal display device. For example, an optical film of a polarizing plate is used by being bonded to another member (for example, a liquid crystal cell of a liquid crystal display device) through an adhesive layer (see Patent Document 1). Therefore, as an optical film, an optical film having an adhesive layer on which one side of an adhesive layer is provided in advance is known.
[專利文獻1]日本特開2010-229321號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2010-229321
近年來,液晶顯示裝置在以智慧型手機和 平板型終端設備作為代表之行動裝置用途和以汽車導航系統作為代表之車載用裝置用途不斷發展。因為相較於以往的屋內用TV用途,在此種用途時,有被曝露在較嚴酷的環境之可能性,所以提升裝置的耐久性係成為課題。 In recent years, liquid crystal display devices have been used in smart phones and The tablet type terminal device is continuously developed as a representative mobile device use and a vehicle-mounted device represented by a car navigation system. Because it is more likely to be exposed to a harsh environment in such applications than conventional TV applications in the home, the durability of the lifting device is a problem.
在構成液晶顯示裝置等之附黏著劑層的光學薄膜中,亦同樣地被要求耐久性。亦即,被組裝於液晶顯示裝置等之黏著劑層,會有被放置在高溫或高溫高濕環境下、或高溫與低溫反覆交替的環境下之情形,附黏著劑層的光學薄膜係被要求即便在該等環境下,亦能夠抑制在黏著劑層與其所貼合的光學構件之界面產生的浮起、剝落、黏著劑層的發泡等之缺陷,而且,亦被要求光學特性不會劣化。尤其是光學薄膜為偏光板時,因為在高溫環境下會產生較強大的收縮應力,所以黏著劑層係被要求具有較一般的光學薄膜更高的耐久性能。因提升上述液晶顯示裝置的耐久性之需求日益增加,所以目前對於黏著劑層所要求的耐久性變為非常嚴格。 In the optical film constituting the adhesive layer such as a liquid crystal display device, durability is also required in the same manner. That is, the adhesive layer to be assembled in a liquid crystal display device or the like may be placed in an environment of high temperature or high temperature and high humidity, or alternating between high temperature and low temperature, and an optical film with an adhesive layer is required. Even in such an environment, it is possible to suppress defects such as floating, peeling, foaming of the adhesive layer, and the like which are generated at the interface between the adhesive layer and the optical member to which the adhesive layer is bonded, and it is also required that the optical characteristics are not deteriorated. . In particular, when the optical film is a polarizing plate, since a large shrinkage stress is generated in a high temperature environment, the adhesive layer is required to have higher durability than a general optical film. Since the demand for improving the durability of the above liquid crystal display device is increasing, the durability required for the adhesive layer is now very strict.
因而,本發明之目的係提供一種黏著劑組成物,其係即便在此種嚴酷的耐久條件下,亦能夠形成顯示優異的耐久性之黏著劑層者。 Accordingly, an object of the present invention is to provide an adhesive composition capable of forming an adhesive layer exhibiting excellent durability even under such severe durability conditions.
為了解決上述課題,本發明人專心研討之結果,遂完成了本發明。 In order to solve the above problems, the present inventors have intensively studied the results and completed the present invention.
亦即,本發明係包含下述的內容。 That is, the present invention encompasses the following contents.
[1]一種黏著劑組成物,係含有(甲基)丙烯酸系樹脂(A)、
交聯劑(B)、及矽烷化合物(C),其中,前述(甲基)丙烯酸系樹脂(A)係含有:源自下述式(a1)表示之含羥基的(甲基)丙烯酸酯之結構單元,
[2]如[1]所述之黏著劑組成物,其中,相對於構成(甲基)丙烯酸系樹脂之總結構單元100重量份,源自式(a1)表示之含羥基的(甲基)丙烯酸酯之結構單元的比率為1.5至4.5重量份,源自式(a2)表示之含羥基的(甲基)丙烯酸酯之結構單元的比率為0.25至1.0重量份。 [2] The adhesive composition according to [1], which is derived from a hydroxyl group-containing (methyl) represented by the formula (a1) with respect to 100 parts by weight of the total structural unit constituting the (meth)acrylic resin. The ratio of the structural unit of the acrylate is from 1.5 to 4.5 parts by weight, and the ratio derived from the structural unit of the hydroxyl group-containing (meth) acrylate represented by the formula (a2) is from 0.25 to 1.0 part by weight.
[3]如[1]或[2]所述之黏著劑組成物,其中,(甲基)丙烯酸系樹脂係含有源自丙烯酸烷酯(a3)之結構單元,該源自丙 烯酸烷酯(a3)之結構單元係包含:源自同元聚合物的玻璃轉移溫度為未達0℃之丙烯酸烷酯(a3-1)之結構單元;及源自同元聚合物的玻璃轉移溫度為0℃以上之丙烯酸烷酯(a3-2)之結構單元。 [3] The adhesive composition according to [1] or [2] wherein the (meth)acrylic resin contains a structural unit derived from an alkyl acrylate (a3) derived from C The structural unit of the alkyl olefinate (a3) comprises: a structural unit derived from a homopolymer of a crystalline alkyl acrylate (a3-1) having a glass transition temperature of less than 0 ° C; and a glass derived from a homopolymer The structural unit of the alkyl acrylate (a3-2) having a temperature of 0 ° C or higher is transferred.
[4]如[3]所述之黏著劑組成物,其中,源自同元聚合物的玻璃轉移溫度為未達0℃之丙烯酸烷酯(a3-1)之結構單元、與源自同元聚合物的玻璃轉移溫度為0℃以上之丙烯酸烷酯(a3-2)之結構單元之間的比率(重量比),為(a3-1)/(a3-2)=20/80至95/5。 [4] The adhesive composition according to [3], wherein the glass transition temperature derived from the homopolymer is a structural unit of an alkyl acrylate (a3-1) which is less than 0 ° C, and is derived from the same element The ratio (weight ratio) between the structural units of the alkyl acrylate (a3-2) having a glass transition temperature of the polymer of 0 ° C or higher is (a3-1) / (a3-2) = 20 / 80 to 95 / 5.
[5]如[1]至[4]項中任一項所述之黏著劑組成物,其中,(甲基)丙烯酸系樹脂的重量平均分子量經聚苯乙烯換算為6.0×105至2.5×106。 [5] The adhesive composition according to any one of [1] to [4] wherein the weight average molecular weight of the (meth)acrylic resin is 6.0 × 10 5 to 2.5 × in terms of polystyrene. 10 6 .
[6]如[1]至[5]項中任一項所述之黏著劑組成物,其中,相對於(甲基)丙烯酸系樹脂(A)100重量份,交聯劑(B)的比率為0.01至10重量份。 [6] The adhesive composition according to any one of [1] to [5], wherein the ratio of the crosslinking agent (B) is 100 parts by weight based on the (meth)acrylic resin (A) It is 0.01 to 10 parts by weight.
[7]如[1]至[6]項中任一項所述之黏著劑組成物,其中,矽烷化合物(C)係下述式(c1)表示之矽烷化合物,
[8]如[7]所述之黏著劑組成物,其中,式(c1)的B為碳數1至10的烷二基,R1為碳數1至5的烷基,R2、R3、R4、R5及R6係各自獨立為碳數1至5的烷氧基。 [8] The adhesive composition according to [7], wherein B of the formula (c1) is an alkanediyl group having 1 to 10 carbon atoms, and R 1 is an alkyl group having 1 to 5 carbon atoms, and R 2 and R 3 , R 4 , R 5 and R 6 are each independently an alkoxy group having 1 to 5 carbon atoms.
[9]如[1]至[8]項中任一項所述之黏著劑組成物,其中,相對於(甲基)丙烯酸系樹脂(A)100重量份,矽烷化合物(C)的比率為0.01至10重量份。 [9] The adhesive composition according to any one of [1] to [8], wherein the ratio of the decane compound (C) is 100 parts by weight based on the (meth)acrylic resin (A). 0.01 to 10 parts by weight.
[10]如[1]至[9]項中任一項所述之黏著劑組成物,其中,由黏著劑組成物所形成之黏著劑的凝膠分率為50至95%。 [10] The adhesive composition according to any one of [1] to [9] wherein the adhesive formed from the adhesive composition has a gel fraction of 50 to 95%.
[11]如[1]至[10]項中任一項所述之黏著劑組成物,其中,將由前述黏著劑組成物所形成之黏著劑層貼合在玻璃基板,在溫度23℃、相對濕度50%的條件下24小時後之前述黏著劑層的黏著力,係在剝離速度300mm/分鐘的情況下為0.5至10N/25mm。 [11] The adhesive composition according to any one of [1] to [10] wherein the adhesive layer formed of the adhesive composition is bonded to a glass substrate at a temperature of 23 ° C, relative The adhesive force of the above-mentioned adhesive layer after 24 hours under the condition of a humidity of 50% was 0.5 to 10 N/25 mm at a peeling speed of 300 mm/min.
[12]如[1]至[11]項中任一項所述之黏著劑組成物,係使用於形成層積在光學薄膜之黏著劑層。 [12] The adhesive composition according to any one of [1] to [11], which is used for forming an adhesive layer laminated on an optical film.
本發明的黏著劑組成物,其係即便在嚴酷的耐久條件下,亦能夠形成具有優異的耐久性之黏著劑層。 The adhesive composition of the present invention can form an adhesive layer having excellent durability even under severe endurance conditions.
1、1a、1b‧‧‧附黏著劑層的光學薄膜 1, 1a, 1b‧‧‧ optical film with adhesive layer
2‧‧‧偏光片 2‧‧‧ polarizer
3‧‧‧第1樹脂薄膜 3‧‧‧1st resin film
4‧‧‧第2樹脂薄膜 4‧‧‧2nd resin film
5、6、7、8、9‧‧‧光學積層體 5, 6, 7, 8, 9‧‧‧ Optical laminates
10‧‧‧光學薄膜 10‧‧‧Optical film
10a、10b‧‧‧偏光板 10a, 10b‧‧‧ polarizing plate
20‧‧‧黏著劑層 20‧‧‧Adhesive layer
30‧‧‧金屬層 30‧‧‧metal layer
40‧‧‧基板 40‧‧‧Substrate
50‧‧‧樹脂層 50‧‧‧ resin layer
第1圖係顯示附有由本發明之黏著劑組成物所形成之黏著劑層的光學薄膜的一例之概略剖面圖。 Fig. 1 is a schematic cross-sectional view showing an example of an optical film with an adhesive layer formed of the adhesive composition of the present invention.
第2圖係顯示偏光板的層結構的一例之概略剖面圖。 Fig. 2 is a schematic cross-sectional view showing an example of a layer structure of a polarizing plate.
第3圖係顯示偏光板的層結構的其它例之概略剖面圖。 Fig. 3 is a schematic cross-sectional view showing another example of the layer structure of the polarizing plate.
第4圖係顯示包含附有由本發明之黏著劑組成物所形成之黏著劑層的光學薄膜之光學積層體的一例之概略剖面圖。 Fig. 4 is a schematic cross-sectional view showing an example of an optical layered body including an optical film having an adhesive layer formed of the adhesive composition of the present invention.
第5圖係顯示包含附有由本發明之黏著劑組成物所形成之黏著劑層的光學薄膜之光學積層體的一例之概略剖面圖。 Fig. 5 is a schematic cross-sectional view showing an example of an optical layered body including an optical film having an adhesive layer formed of the adhesive composition of the present invention.
第6圖係顯示包含附有由本發明之黏著劑組成物所形成之黏著劑層的光學薄膜之光學積層體之另一個其它例之概略剖面圖。 Fig. 6 is a schematic cross-sectional view showing another example of an optical laminate including an optical film having an adhesive layer formed of the adhesive composition of the present invention.
第7圖係顯示包含附有由本發明之黏著劑組成物所形成之黏著劑層的光學薄膜之光學積層體之別例之概略剖面圖。 Fig. 7 is a schematic cross-sectional view showing another example of an optical laminate including an optical film having an adhesive layer formed of the adhesive composition of the present invention.
第8圖係顯示包含附有由本發明之黏著劑組成物所形成之黏著劑層的光學薄膜之光學積層體之另一個別例之概略剖面圖。 Fig. 8 is a schematic cross-sectional view showing another example of an optical laminate including an optical film having an adhesive layer formed of the adhesive composition of the present invention.
[1]黏著劑組成物 [1] Adhesive composition
本發明的黏著劑組成物係含有(甲基)丙烯酸系樹脂(A)、交聯劑(B)、及矽烷化合物(C)。 The adhesive composition of the present invention contains a (meth)acrylic resin (A), a crosslinking agent (B), and a decane compound (C).
[1-1](甲基)丙烯酸系樹脂(A) [1-1] (Meth)acrylic resin (A)
(甲基)丙烯酸系樹脂(A),係以源自(甲基)丙烯酸系單體之結構單元作為主成分(較佳為含有50重量%以上)之聚 合物或共聚物,其包含源自下述式(a1)及(a2)顯示之含羥基的(甲基)丙烯酸酯之結構單元。 The (meth)acrylic resin (A) is a polymer having a structural unit derived from a (meth)acrylic monomer as a main component (preferably containing 50% by weight or more). A compound or a copolymer comprising structural units derived from a hydroxyl group-containing (meth) acrylate represented by the following formulas (a1) and (a2).
亦即,因為本發明的(甲基)丙烯酸系樹脂(A)係在側鏈具有碳鏈長不同(n及m)的羥烷基,所以推定由黏著劑組成物所形成之黏著劑層,係能夠使(甲基)丙烯酸系樹脂間的交聯密度最佳化。藉由該交聯密度的最佳化,能夠形成硬度及柔軟度的平衡性優異(或具有最佳硬度)之黏著劑層,所以能夠提升耐久性且即便在高溫環境亦能夠有效地抑制界面剝落(或浮起)及發泡。而且,因為即便產生強大的收縮應力,黏著劑層亦能夠有效地緩和該應力,所以能夠防止隨著光學薄膜(例如偏向板)的收縮而產生的白斑。而且藉由該交聯密度的最佳化,亦能夠提升再加工性(剝離性)。又,在本說明書中,所謂耐久性係指例如在高溫環境下、高溫高濕環境下、高溫與低溫反覆交替之環境 下等,能夠抑制在黏著劑層和與其隣接的光學構件之界面產生的浮起和剝落之特性(亦有稱為耐剝落性之情形)、及能夠抑制黏著劑層產生的發泡等缺陷之特性(亦有稱為耐發泡性之情形)。又,在本發明中,所謂耐凝聚破壞性係指能夠抑制黏著劑層的凝聚破壞(或破損)之特性。 In other words, since the (meth)acrylic resin (A) of the present invention has a hydroxyalkyl group having a different carbon chain length (n and m) in the side chain, the adhesive layer formed of the adhesive composition is estimated. The crosslinking density between (meth)acrylic resins can be optimized. By optimizing the cross-linking density, an adhesive layer having excellent balance between hardness and softness (or having an optimum hardness) can be formed, so that durability can be improved and interface peeling can be effectively suppressed even in a high-temperature environment. (or float) and foaming. Moreover, since the adhesive layer can effectively alleviate the stress even if a strong contraction stress is generated, it is possible to prevent white spots caused by shrinkage of the optical film (for example, a deflecting plate). Further, by optimizing the crosslinking density, reworkability (peelability) can be improved. Further, in the present specification, the term "durability" refers to an environment in which, for example, a high temperature environment, a high temperature and high humidity environment, and a high temperature and a low temperature alternately alternate. Inferior, it is possible to suppress floating and peeling characteristics (also referred to as peeling resistance) generated at the interface between the adhesive layer and the optical member adjacent thereto, and to suppress defects such as foaming of the adhesive layer. Characteristics (also known as the case of foam resistance). Further, in the present invention, the agglomeration resistance is a property capable of suppressing aggregation damage (or breakage) of the adhesive layer.
在式(a1)及式(a2)中,X1及X2係表示可具有取代基之亞甲基。作為該取代基,例如可舉出鹵原子(氟原子、氯原子、溴原子、碘原子)、烷基(例如甲基、乙基、丙基、異丙基、丁基、第二丁基、第三丁基、戊基、己基等的C1-10烷基,較佳是C1-6烷基,更佳是C1-3烷基)、環烷基(環戊基、環己基等)、芳基[苯基、烷苯基(甲苯基、二甲苯基等)]芳烷基(苯甲基等)、烷氧基(例如甲氧基、乙氧基等的C1-4烷氧基)、聚氧伸烷基(例如二氧伸乙基等)、環烷氧基(例如環己氧基等的C5-10環烷氧基等)、芳氧基(例如苯氧基等)、芳烷氧基(例如,苯甲氧基等)、烷硫基(例如甲硫基、乙硫基等的C1-4烷硫基等)、環烷硫基(例如環己硫基等)、芳硫基(例如硫苯氧基等)、芳烷硫基(例如苯甲硫基等)、醯基(例如乙醯基等)、硝基、氰基等。該等之中,係以鹵原子、烷基、烷氧基、芳氧基等為佳,特別是以烷基(例如甲基、乙基等)為佳。 In the formula (a1) and the formula (a2), X 1 and X 2 each represent a methylene group which may have a substituent. Examples of the substituent include a halogen atom (a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom), and an alkyl group (for example, a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, and a second butyl group). a C 1-10 alkyl group such as a third butyl group, a pentyl group or a hexyl group, preferably a C 1-6 alkyl group, more preferably a C 1-3 alkyl group), a cycloalkyl group (cyclopentyl group, cyclohexyl group, etc.) , aryl [phenyl, alkylphenyl (tolyl, xylyl), etc.] aralkyl (benzyl, etc.), alkoxy (such as methoxy, ethoxy, etc. C 1-4 alkane) Oxyl), polyoxyalkylene (e.g., dioxoethyl, etc.), cycloalkoxy (e.g., C 5-10 cycloalkoxy such as cyclohexyloxy), aryloxy (e.g., phenoxy) And the like, an aralkoxy group (for example, a benzyloxy group, etc.), an alkylthio group (for example, a C 1-4 alkylthio group such as a methylthio group or an ethylthio group), or a cycloalkylthio group (for example, a cyclohexyl sulfide). An arylthio group (e.g., a thiophenoxy group), an aralkylthio group (e.g., a thiomethyl group, etc.), a fluorenyl group (e.g., an oxime group, etc.), a nitro group, a cyano group, etc. Among these, a halogen atom, an alkyl group, an alkoxy group, an aryloxy group or the like is preferred, and an alkyl group (e.g., a methyl group, an ethyl group, etc.) is preferred.
A1及A2係各自表示氫原子或烷基,烷基亦可為在X1及X2所例示的烷基(較佳為甲基等)。 A 1 and A 2 each represent a hydrogen atom or an alkyl group, and the alkyl group may be an alkyl group (preferably a methyl group or the like) exemplified by X 1 and X 2 .
在式(a1)中,n係表示1至4的整數,較佳為1至3的整數,更佳為2。又,在式(a2)中,m為5以上的整數(例 如5至20的整數),較佳為5至15(例如5至11的整數),更佳為5至9(例如5至7的整數),特別是5。又,m可為5以上的偶數(例如6、8、10、12等),亦可為5以上的奇數(例如5、7、9、11等)。 In the formula (a1), n represents an integer of 1 to 4, preferably an integer of 1 to 3, more preferably 2. Further, in the formula (a2), m is an integer of 5 or more (for example) An integer such as 5 to 20), preferably 5 to 15 (e.g., an integer of 5 to 11), more preferably 5 to 9 (e.g., an integer of 5 to 7), particularly 5. Further, m may be an even number of 5 or more (for example, 6, 8, 10, 12, etc.), or may be an odd number of 5 or more (for example, 5, 7, 9, 11, etc.).
作為含羥基的(甲基)丙烯酸酯(a1)之具體例,可舉出(甲基)丙烯酸1-羥基甲酯、(甲基)丙烯酸1-羥基乙酯、(甲基)丙烯酸1-羥基庚酯、(甲基)丙烯酸1-羥基丁酯、(甲基)丙烯酸1-羥基戊酯等的(甲基)丙烯酸1-羥基C1-8烷酯;(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸2-羥基丁酯、(甲基)丙烯酸2-羥基戊酯、(甲基)丙烯酸2-羥基己酯等的(甲基)丙烯酸2-羥基C2-9烷酯;(甲基)丙烯酸3-羥基丙酯、(甲基)丙烯酸3-羥基丁酯、(甲基)丙烯酸3-羥基戊酯、(甲基)丙烯酸3-羥基己酯、(甲基)丙烯酸3-羥基庚酯等的(甲基)丙烯酸3-羥基C3-10烷酯;(甲基)丙烯酸4-羥基丁酯、(甲基)丙烯酸4-羥基戊酯、(甲基)丙烯酸4-羥基己酯、(甲基)丙烯酸4-羥基庚酯、(甲基)丙烯酸4-羥基辛酯等的(甲基)丙烯酸4-羥基C4-11烷酯;(甲基)丙烯酸2-氯-2-羥基丙酯、(甲基)丙烯酸3-氯-2-羥基丙酯、(甲基)丙烯酸2-羥基-3-苯氧基丙酯等。該等之中,從耐久性的觀點而言,以丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸2-羥基丁酯等n為2之含羥基的(甲基)丙烯酸酯;(甲基)丙烯酸3-羥基丙酯、(甲基)丙烯酸3-羥基丁酯、(甲基)丙烯酸3-羥基戊酯等n為3之含羥基的(甲基)丙烯酸酯為佳。以該n為2之含羥基的(甲 基)丙烯酸酯為特佳,該等之中,係以(甲基)丙烯酸2-羥基乙酯為佳。 Specific examples of the hydroxyl group-containing (meth) acrylate (a1) include 1-hydroxymethyl (meth)acrylate, 1-hydroxyethyl (meth)acrylate, and 1-hydroxyl (meth)acrylate. 1-hydroxy C 1-8 alkyl (meth)acrylate, such as heptyl ester, 1-hydroxybutyl (meth)acrylate, 1-hydroxypentyl (meth)acrylate; 2-hydroxyethyl (meth)acrylate Ester, 2-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, 2-hydroxypentyl (meth)acrylate, 2-hydroxyhexyl (meth)acrylate, etc. ) 2-hydroxy C 2-9 alkyl acrylate; 3-hydroxypropyl (meth) acrylate, 3-hydroxybutyl (meth) acrylate, 3-hydroxypentyl (meth) acrylate, (meth) acrylate 3-hydroxy C 3-10 alkyl (meth)acrylate such as 3-hydroxyhexyl ester or 3-hydroxyheptyl (meth)acrylate; 4-hydroxybutyl (meth)acrylate, (meth)acrylic acid 4 -Hydroxy-amyl ester, 4-hydroxyhexyl (meth)acrylate, 4-hydroxyheptyl (meth)acrylate, 4-hydroxyoctyl (meth)acrylate, 4-hydroxy C 4- (C) 11 alkyl ester; 2-chloro-2-hydroxypropyl (meth)acrylate, 3-chloro-2-hydroxypropyl (meth)acrylate, (A) Base) 2-hydroxy-3-phenoxypropyl acrylate or the like. Among these, from the viewpoint of durability, n such as 2-hydroxyethyl acrylate, 2-hydroxypropyl (meth)acrylate or 2-hydroxybutyl (meth)acrylate is a hydroxyl group containing 2 (meth) acrylate; 3-hydroxypropyl (meth)acrylate, 3-hydroxybutyl (meth)acrylate, 3-hydroxypentyl (meth)acrylate, etc. n is 3 hydroxyl group-containing (methyl) Acrylate is preferred. It is particularly preferable that the hydroxyl group-containing (meth) acrylate having n is 2, and among them, 2-hydroxyethyl (meth)acrylate is preferred.
作為含羥基的(甲基)丙烯酸酯(a2)之具體例,可舉出(甲基)丙烯酸5-羥基戊酯、(甲基)丙烯酸5-羥基己酯、(甲基)丙烯酸5-羥基庚酯、(甲基)丙烯酸5-羥基辛酯、(甲基)丙烯酸5-羥基壬酯等的(甲基)丙烯酸5-羥基C5-12烷酯;(甲基)丙烯酸6-羥基己酯、(甲基)丙烯酸6-羥基庚酯、(甲基)丙烯酸6-羥基辛酯、(甲基)丙烯酸6-羥基壬酯、(甲基)丙烯酸6-羥基癸酯等的(甲基)丙烯酸6-羥基C6-13烷酯;(甲基)丙烯酸7-羥基庚酯、(甲基)丙烯酸7-羥基辛酯、(甲基)丙烯酸7-羥基壬酯、(甲基)丙烯酸7-羥基癸酯、(甲基)丙烯酸7-羥基十一酯等的(甲基)丙烯酸7-羥基C7-14烷酯;(甲基)丙烯酸8-羥基辛酯、(甲基)丙烯酸8-羥基壬酯、(甲基)丙烯酸8-羥基癸酯、(甲基)丙烯酸8-羥基十一酯、(甲基)丙烯酸8-羥基十二酯等的(甲基)丙烯酸8-羥基C8-15烷酯;(甲基)丙烯酸9-羥基壬酯、(甲基)丙烯酸9-羥基癸酯、(甲基)丙烯酸9-羥基十一酯、(甲基)丙烯酸9-羥基十二酯、(甲基)丙烯酸9-羥基十三酯、等的(甲基)丙烯酸9-羥基C9-16烷酯;(甲基)丙烯酸10-羥基癸酯、(甲基)丙烯酸10-羥基十一酯、(甲基)丙烯酸10-羥基十二酯、丙烯酸10-羥基十三酯、(甲基)丙烯酸10-羥基十四酯等的(甲基)丙烯酸10-羥基C10-17烷酯;(甲基)丙烯酸11-羥基十一酯、(甲基)丙烯酸11-羥基十二酯、(甲基)丙烯酸11-羥基十三酯、(甲基)丙烯酸11-羥基十四酯、(甲基)丙烯酸11-羥基 十五酯等的(甲基)丙烯酸10-羥基C11-18烷酯;(甲基)丙烯酸12-羥基十二酯、(甲基)丙烯酸12-羥基十三酯、(甲基)丙烯酸12-羥基十四酯等的(甲基)丙烯酸12-羥基C12-19烷酯;(甲基)丙烯酸13-羥基十五酯、(甲基)丙烯酸13-羥基十四酯、(甲基)丙烯酸13-羥基十五酯等的(甲基)丙烯酸13-羥基C13-20烷酯;(甲基)丙烯酸14-羥基十四酯、(甲基)丙烯酸14-羥基十五酯等的(甲基)丙烯酸14-羥基C14-21烷酯;(甲基)丙烯酸15-羥基十五酯、(甲基)丙烯酸15-羥基十七酯等的(甲基)丙烯酸15-羥基C15-22烷酯等。該等之中,從耐久性的觀點而言,以(甲基)丙烯酸5-羥基戊酯、(甲基)丙烯酸5-羥基己酯、(甲基)丙烯酸5-羥基庚酯、(甲基)丙烯酸5-羥基辛酯、(甲基)丙烯酸5-羥基壬酯等n為5之含羥基的(甲基)丙烯酸酯為佳,以(甲基)丙烯酸5-羥基戊酯為特佳。 Specific examples of the hydroxyl group-containing (meth) acrylate (a2) include 5-hydroxypentyl (meth)acrylate, 5-hydroxyhexyl (meth)acrylate, and 5-hydroxy(meth)acrylate. 5-hydroxy C 5-12 alkyl (meth)acrylate, such as heptyl ester, 5-hydroxyoctyl (meth)acrylate, 5-hydroxydecyl (meth)acrylate; 6-hydroxyl (meth)acrylate Ester, 6-hydroxyheptyl (meth)acrylate, 6-hydroxyoctyl (meth)acrylate, 6-hydroxydecyl (meth)acrylate, 6-hydroxydecyl (meth)acrylate, etc. ) 6-hydroxy C 6-13 alkyl acrylate; 7-hydroxyheptyl (meth) acrylate, 7-hydroxyoctyl (meth) acrylate, 7-hydroxy decyl (meth) acrylate, (meth) acrylate 7-hydroxy C 7-14 alkyl (meth)acrylate, such as 7-hydroxydecyl ester, 7-hydroxyundecyl (meth)acrylate; 8-hydroxyoctyl (meth)acrylate, (meth)acrylic acid 8-hydroxydecyl ester, 8-hydroxydecyl (meth)acrylate, 8-hydroxyundecyl (meth)acrylate, 8-hydroxyundecyl (meth)acrylate, 8-hydroxyl (meth)acrylate C 8-15 alkyl acrylate; (meth) acrylate, 9-hydroxy-nonyl ester, (meth) acrylate, 9-hydroxy decyl acrylate, (meth ) Acrylate, 9-hydroxy eleven ester, (meth) acrylate, 9-hydroxy dodecyl acrylate, (meth) acrylate, 9-hydroxy tridecyl acrylate, etc. (meth) acrylic acid C 9-16 alkyl esters of 9-hydroxy; 10-hydroxydecyl (meth)acrylate, 10-hydroxyundecyl (meth)acrylate, 10-hydroxydodecyl (meth)acrylate, 10-hydroxytridecyl acrylate, (meth)acrylic acid 10- 10-hydroxy C 10-17 alkyl (meth)acrylate such as hydroxytetradecyl ester; 11-hydroxyundecyl (meth)acrylate, 11-hydroxydodecyl (meth)acrylate, (meth)acrylic acid 10-hydroxy C 11-18 alkyl (meth)acrylate, such as 11-hydroxytridecyl ester, 11-hydroxytetradecyl (meth)acrylate, 11-hydroxypentadecyl (meth)acrylate; a 12-hydroxy C 12-19 alkyl (meth)acrylate such as 12-hydroxydodecyl acrylate, 12-hydroxytridecyl (meth)acrylate or 12-hydroxytetradecyl (meth)acrylate; 13-hydroxy C 13-20 alkyl (meth)acrylate, such as 13-hydroxypentadecyl (meth)acrylate, 13-hydroxytetradecyl (meth)acrylate, 13-hydroxypentadecyl (meth)acrylate ; (meth)acrylic acid 14-hydroxytetradecyl ester, (meth)acrylic acid 14-hydroxy fifteen Other (meth) acrylate, 14- hydroxy C 14-21 alkyl acrylate; (meth) acrylate, fifteen 15-hydroxy esters, (meth) acrylic acid esters and the like seventeen 15-hydroxy (meth) acrylate, 15-hydroxy C 15-22 alkyl ester and the like. Among these, from the viewpoint of durability, 5-hydroxypentyl (meth)acrylate, 5-hydroxyhexyl (meth)acrylate, 5-hydroxyheptyl (meth)acrylate, (methyl) A hydroxyl group-containing (meth) acrylate such as 5-hydroxyoctyl acrylate or 5-hydroxy decyl (meth)acrylate is preferable, and 5-hydroxypentyl (meth)acrylate is particularly preferred.
相對於構成(甲基)丙烯酸系樹脂之總結構單元100重量份,源自式(a1)表示之含羥基的(甲基)丙烯酸酯之結構單元的比率,係以1.5至4.5重量份為佳,源自式(a2)表示之含羥基的(甲基)丙烯酸酯之結構單元的比率,係以0.25至1.0重量份為佳。又,源自式(a1)表示之含羥基的(甲基)丙烯酸酯之結構單元、與源自式(a2)表示之含羥基的(甲基)丙烯酸酯之結構單元之間的比率(重量比)係只要在上述範圍內即可,並沒有特別限定,較佳為(a1)/(a2)=13/1至3/1(例如11/1至3/1),更佳為9/1至4/1,特別是可為7/1至5/1。在上述範圍內時,對於形成最佳交聯結構為有利,而且能夠提升耐久性等的特性。 The ratio of the structural unit derived from the hydroxyl group-containing (meth) acrylate represented by the formula (a1) is preferably from 1.5 to 4.5 parts by weight based on 100 parts by weight of the total structural unit constituting the (meth)acrylic resin. The ratio of the structural unit derived from the hydroxyl group-containing (meth) acrylate represented by the formula (a2) is preferably 0.25 to 1.0 part by weight. Further, the ratio between the structural unit derived from the hydroxyl group-containing (meth) acrylate represented by the formula (a1) and the structural unit derived from the hydroxyl group-containing (meth) acrylate represented by the formula (a2) (weight) The ratio is not particularly limited as long as it is within the above range, and is preferably (a1)/(a2)=13/1 to 3/1 (for example, 11/1 to 3/1), more preferably 9/. 1 to 4/1, especially 7/1 to 5/1. When it is in the above range, it is advantageous for forming an optimum crosslinked structure, and it is possible to improve characteristics such as durability.
(甲基)丙烯酸系樹脂(A)亦可含有源自丙烯酸烷酯(a3)之結構單元及源自含取代基的丙烯酸烷酯(a4)之結構單元。 The (meth)acrylic resin (A) may further contain a structural unit derived from an alkyl acrylate (a3) and a structural unit derived from a substituent-containing alkyl acrylate (a4).
丙烯酸烷酯(a3)之中,就同元聚合物之玻璃轉移溫度(Tg)為未達0℃之丙烯酸烷酯(a3-1)而言,例如可舉出丙烯酸乙酯、丙烯酸正及異丙酯、丙烯酸正及異丁酯、丙烯酸正戊酯、丙烯酸正及異己酯、丙烯酸正庚酯、丙烯酸正及異辛酯、丙烯酸2-乙基己酯、丙烯酸正及異壬酯、丙烯酸正及異癸酯、丙烯酸正十二酯等烷基的碳數為2至12左右之直鏈狀或分枝鏈狀丙烯酸烷酯等。丙烯酸烷酯(a3)亦可為具有脂環式結構之丙烯酸烷酯(丙烯酸環烷酯),從對光學薄膜之追從性(或柔軟性和黏著性)等的觀點而言,係以碳數為2至10的丙烯酸烷酯,較佳是碳數為3至8的丙烯酸烷酯,更佳是碳數為4至6的丙烯酸烷酯,特佳是丙烯酸正丁基烷酯。使用丙烯酸正丁基烷酯時,能夠提高追從性,例如對耐剝落性等為有利。該等丙烯酸烷酯(a3-1)係能夠單獨或組合二種以上而使用。 Among the alkyl acrylates (a3), the alkyl acrylate (a3-1) having a glass transition temperature (Tg) of less than 0 ° C, for example, may be exemplified by ethyl acrylate or acrylic acid. Propyl ester, n-butyl acrylate, n-amyl acrylate, n-isohexyl acrylate, n-heptyl acrylate, n-octyl acrylate, 2-ethylhexyl acrylate, n-isodecyl acrylate, acrylic acid And a linear or branched chain alkyl acrylate having an alkyl group such as isodecyl ester or n-dodecyl acrylate having a carbon number of from 2 to 12. The alkyl acrylate (a3) may also be an alkyl acrylate (cycloalkyl acrylate) having an alicyclic structure, and is carbon-based from the viewpoint of the followability (or flexibility and adhesion) to the optical film. The alkyl acrylate having a number of 2 to 10 is preferably an alkyl acrylate having a carbon number of 3 to 8, more preferably an alkyl acrylate having a carbon number of 4 to 6, particularly preferably n-butyl acrylate. When n-butyl acrylate is used, the followability can be improved, for example, it is advantageous for peeling resistance and the like. These alkyl acrylates (a3-1) can be used singly or in combination of two or more.
就同元聚合物的Tg為0℃以上之丙烯酸烷酯(a3-2)而言,可舉出丙烯酸甲酯、丙烯酸環烷酯(例如丙烯酸環己酯、丙烯酸異莰酯)、丙烯酸硬脂酯、丙烯酸第三丁酯等,特別是以丙烯酸甲酯為特佳。使用丙烯酸甲酯時,能夠提高強度,例如對凝聚破壞為有利。該等丙烯酸烷酯(a3-2)係能夠單獨或組合二種以上而使用。又,丙烯酸烷酯的同元聚合物之Tg,例如能夠參照POLYMER HANDBOOK (Wiley-Interscience)等的文獻值。 Examples of the alkyl acrylate (a3-2) having a Tg of 0 ° C or more in the homopolymer include methyl acrylate, cycloalkyl acrylate (for example, cyclohexyl acrylate, isodecyl acrylate), and styrene acrylate. Ester, tert-butyl acrylate, etc., especially methyl acrylate is particularly preferred. When methyl acrylate is used, strength can be improved, for example, it is advantageous for agglomeration damage. These alkyl acrylates (a3-2) can be used individually or in combination of 2 or more types. Further, the Tg of the isomeric polymer of the alkyl acrylate can be referred to, for example, POLYMER HANDBOOK (Wiley-Interscience) and other literature values.
在(甲基)丙烯酸系樹脂(A)中之源自丙烯酸烷酯的結構單元的比率,係從黏著劑層的耐久性及再加工性的觀點而言,相對於構成(甲基)丙烯酸系樹脂(A)之總結構單元100重量份例如為40重量份以上(例如50至98重量份),較佳為60重量份以上(例如70至95重量份),更佳為70重量份以上(例如80至90重量份)。 The ratio of the structural unit derived from the alkyl acrylate in the (meth)acrylic resin (A) is based on the durability and reworkability of the adhesive layer, and is based on the (meth)acrylic composition. 100 parts by weight of the total structural unit of the resin (A) is, for example, 40 parts by weight or more (for example, 50 to 98 parts by weight), preferably 60 parts by weight or more (for example, 70 to 95 parts by weight), more preferably 70 parts by weight or more ( For example, 80 to 90 parts by weight).
若併用同元聚合物的Tg為未達0℃之丙烯酸烷酯、與同元聚合物的Tg為0℃以上的丙烯酸烷酯,則能夠兼具耐凝聚破壞性及追從性(耐發泡性及耐剝落性)且能夠提升對光學薄膜(例如偏光板)的尺寸變化之耐久性。 When the Tg of the homopolymer is used as the alkyl acrylate which is less than 0 ° C and the alkyl acrylate of the homopolymer has a Tg of 0 ° C or more, it is possible to have both cohesive failure resistance and followability (foam resistance). And peeling resistance) and can improve the durability of dimensional changes of optical films such as polarizing plates.
源自同元聚合物的玻璃轉移溫度為未達0℃之丙烯酸烷酯(a3-1)之結構單元、與源自玻璃轉移溫度為0℃以上之丙烯酸烷酯(a3-2)之結構單元之間的比率(重量比)為(a3-1)/(a3-2)=20/80至95/5(例如30/70至90/10),較佳為40/60至85/15,更佳為55/45至75/25。在上述範圍內時,能夠進一步提升耐久性。源自玻璃轉移溫度為未達0℃之丙烯酸烷酯(a3-1)之結構單元的比率越大時,追從性亦會越提升。源自玻璃轉移溫度為0℃以上之丙烯酸烷酯(a3-2)之結構單元的比率越大時,耐凝聚破壞性亦會越提升。 The structural unit derived from the homopolymer has a glass transition temperature of alkyl acrylate (a3-1) of less than 0 ° C and a structural unit derived from an alkyl acrylate (a3-2) having a glass transition temperature of 0 ° C or higher. The ratio (weight ratio) between (a3-1) / (a3-2) = 20/80 to 95/5 (for example, 30/70 to 90/10), preferably 40/60 to 85/15, More preferably 55/45 to 75/25. When it is in the above range, durability can be further improved. The higher the ratio of the structural unit derived from the alkyl acrylate (a3-1) having a glass transition temperature of less than 0 ° C, the higher the followability. When the ratio of the structural unit derived from the alkyl acrylate (a3-2) having a glass transition temperature of 0 ° C or more is increased, the aggregation resistance is also improved.
作為含取代基的丙烯酸烷酯(a4),例如可舉出在前述丙烯酸烷酯(a3-1)中之烷基導入有取代基(烷基的氫原子被取代基取代)之丙烯酸烷酯。該取代基係例如可為芳基(苯基等)、芳氧基(苯氧基)、烷氧基(例如甲氧基、乙 氧基等)等。作為含取代基的丙烯酸烷酯(a3-3),例如可舉出丙烯酸烷氧基烷酯(例如丙烯酸2-甲氧基乙酯、丙烯酸乙氧基甲酯等)、丙烯酸芳氧基烷酯(例如丙烯酸苯氧基乙酯等)、芳氧基聚烷二醇單丙烯酸酯、聚烷二醇單丙烯酸酯等。該等丙烯酸烷酯(a3-3)係能夠單獨或組合2種以上而使用。藉由含有包含芳基、芳氧基等的芳香環之丙烯酸烷酯,耐久試驗時能夠改善偏光板產生的白斑。又,芳氧基聚烷二醇單丙烯酸酯及聚烷二醇單丙烯酸酯的伸烷基,係例如可為亞甲基、伸乙基、伸丙基等C1-6伸烷基(較佳為伸乙基等)等,從由黏著劑組成物所形成的黏著層的耐久性之觀點而言,氧伸烷基的重複單元係例如可為2至7,較佳為2至5(特別是2)。在本發明,因為在黏著劑組成物中含有(甲基)丙烯酸系樹脂(A)及後述之交聯劑(B),能夠形成最佳交聯結構(或交聯密度),所以即便氧伸烷基的重複單元數較小,亦能夠顯示良好的再加工性。具體而言,例如可舉出苯氧基二乙二醇丙烯酸酯等苯氧基二至七C1-3烷二醇-丙烯酸酯、二乙二醇單丙烯酸酯等的二至七C1-3烷二醇-單丙烯酸酯等。 The alkyl acrylate (a4) having a substituent is, for example, an alkyl acrylate having a substituent (the hydrogen atom of the alkyl group is substituted by a substituent) introduced into the alkyl group in the alkyl acrylate (a3-1). The substituent may be, for example, an aryl group (phenyl group or the like), an aryloxy group (phenoxy group), an alkoxy group (e.g., a methoxy group, an ethoxy group, etc.). Examples of the alkyl acrylate (a3-3) having a substituent include an alkoxyalkyl acrylate (for example, 2-methoxyethyl acrylate or ethoxymethyl acrylate) and an aryloxyalkyl acrylate. (e.g., phenoxyethyl acrylate or the like), aryloxy polyalkylene glycol monoacrylate, polyalkylene glycol monoacrylate, and the like. These alkyl acrylates (a3-3) can be used individually or in combination of 2 or more types. By containing an alkyl acrylate containing an aromatic ring such as an aryl group or an aryloxy group, white spots generated by the polarizing plate can be improved in the durability test. Further, the alkylene group of the aryloxy polyalkylene glycol monoacrylate and the polyalkylene glycol monoacrylate may be, for example, a C 1-6 alkylene group such as a methylene group, an exoethyl group or a propyl group. From the viewpoint of durability of the adhesive layer formed of the adhesive composition, the repeating unit of the oxygen-extended alkyl group may be, for example, 2 to 7, preferably 2 to 5 (e.g., ethyl or the like). Especially 2). In the present invention, since the (meth)acrylic resin (A) and the crosslinking agent (B) described later are contained in the adhesive composition, an optimum crosslinked structure (or crosslinking density) can be formed, so even oxygen stretching The alkyl group has a small number of repeating units and can also exhibit good reworkability. Specific examples thereof include phenoxy diethylene glycol acrylate, phenoxy a C 1-3 alkoxy glycol two to seven - acrylate, diethylene glycol monoacrylate such as two to seven C 1- 3 alkanediol-monoacrylate, and the like.
相對於構成(甲基)丙烯酸系樹脂(A)之總結構單元100重量份,源自含取代基之丙烯酸烷酯的結構單元的比率,係例如0至30重量份(例如1至25重量份),較佳為3至20重量份,更佳為5至15重量份。 The ratio of the structural unit derived from the alkyl acrylate containing a substituent is, for example, 0 to 30 parts by weight (for example, 1 to 25 parts by weight) per 100 parts by weight of the total structural unit constituting the (meth)acrylic resin (A). It is preferably from 3 to 20 parts by weight, more preferably from 5 to 15 parts by weight.
(甲基)丙烯酸系樹脂(A)除了含有源自含羥基的(甲基)丙烯酸酯(a1)及(a2)、丙烯酸烷酯(a3)及含取代 基的丙烯酸烷酯(a4)之結構單元以外,亦能夠含有源自其它單體(a5)之結構單元。其它單體係能夠單獨或組合2種以上而使用。作為其它單體(a5),可舉出具有除了羥基以外的極性官能基之單體(a5-1)、丙烯醯胺系單體(a5-2)、甲基丙烯酸酯(甲基丙烯酸酯)(a5-3)、甲基丙烯醯胺系單體(a5-4)、苯乙烯系單體(a5-5)、乙烯系單體(a5-6)、及在分子內具有複數個(甲基)丙烯醯基之單體(a5-7)等。 The (meth)acrylic resin (A) contains, in addition to the hydroxyl group-containing (meth) acrylates (a1) and (a2), alkyl acrylate (a3), and substituted groups. In addition to the structural unit of the alkyl acrylate (a4), it is also possible to contain a structural unit derived from the other monomer (a5). Other single systems can be used alone or in combination of two or more. Examples of the other monomer (a5) include a monomer (a5-1) having a polar functional group other than a hydroxyl group, an acrylamide monomer (a5-2), and a methacrylate (methacrylate). (a5-3), a methacrylamide amine monomer (a5-4), a styrene monomer (a5-5), a vinyl monomer (a5-6), and a plurality of molecules (a) a monomer of a acrylonitrile group (a5-7) or the like.
作為具有羥基以外的極性官能基之單體(a5-1),可舉出具有羧基、取代或是未取代胺基、環氧基等雜環基等的取代基之(甲基)丙烯酸酯。具體而言,可舉出丙烯醯基嗎啉、乙烯基己內醯胺、N-乙烯基-2-吡咯啶酮、乙烯基吡啶、(甲基)丙烯酸四氫糠酯、己內酯改性丙烯酸四氫糠酯、(甲基)丙烯酸3,4-環氧基環己基甲酯、(甲基)丙烯酸縮水甘油酯、2,5-二氫呋喃等具有雜環基之單體;(甲基)丙烯酸胺基乙酯、(甲基)丙烯酸N,N-二甲基胺基乙酯、(甲基)丙烯酸二甲基胺基丙酯等具有取代或是未取代胺基之單體;(甲基)丙烯酸、順丁烯二酸、順丁烯二酸酐、反丁烯二酸、巴豆酸、(甲基)丙烯酸羧基烷酯(例如(甲基)丙烯酸羧基乙酯、(甲基)丙烯酸羧基戊酯)等具有羧基的單體。該等單體係能夠單獨或組合二種以上而使用。又,從防止能夠層積在黏著劑層之分離膜的剝離性低落之觀點而言,係以實質上不含有源自具有胺基的單體之結構單元為佳。又,所謂實質上不含有係指相對於構成(甲基)丙烯酸系樹脂(A)之總結構單元100重量份為未達1.0重量份。 The monomer (a5-1) having a polar functional group other than a hydroxyl group may, for example, be a (meth) acrylate having a substituent such as a carboxyl group, a substituted or unsubstituted amino group or a heterocyclic group such as an epoxy group. Specific examples thereof include propylene decylmorpholine, vinyl caprolactam, N-vinyl-2-pyrrolidone, vinyl pyridine, tetrahydrofurfuryl (meth) acrylate, and caprolactone modification. a monomer having a heterocyclic group such as tetrahydrofurfuryl acrylate, 3,4-epoxycyclohexylmethyl (meth)acrylate, glycidyl (meth)acrylate or 2,5-dihydrofuran; a monomer having a substituted or unsubstituted amine group such as aminoethyl acrylate, N,N-dimethylaminoethyl (meth)acrylate, or dimethylaminopropyl (meth)acrylate; (Meth)acrylic acid, maleic acid, maleic anhydride, fumaric acid, crotonic acid, carboxyalkyl (meth)acrylate (for example, carboxyethyl (meth)acrylate, (methyl) A monomer having a carboxyl group such as carboxypentyl acrylate. These single systems can be used singly or in combination of two or more. Moreover, from the viewpoint of preventing the peeling property of the separation membrane which can be laminated on the pressure-sensitive adhesive layer from being lowered, it is preferable that the structural unit derived from the monomer having an amine group is not contained. In addition, the term "substantially no content" is less than 1.0 part by weight based on 100 parts by weight of the total structural unit constituting the (meth)acrylic resin (A).
在本發明,因為即便不含有被認為會使ITO腐蝕性增加之源自具有羧基的單體之結構單元(源自含羧基的(甲基)丙烯酸酯之結構單元),亦顯示較高的耐久性,所以能夠兼具耐久性及耐ITO腐蝕性。 In the present invention, since it is not contained in a structural unit derived from a monomer having a carboxyl group (a structural unit derived from a carboxyl group-containing (meth) acrylate) which is considered to increase corrosiveness of ITO, it exhibits high durability. Sexuality, so it can have both durability and ITO corrosion resistance.
另一方面,含有源自具有羧基的單體之結構單元[源自含羧基的(甲基)丙烯酸酯之結構單元]時,能夠進一步提升耐久性。在本發明,因為即便源自含羧基的(甲基)丙烯酸酯之結構單元的比率較少,亦能夠有效地提升耐久性,所以在抑制ITO腐蝕之同時,能夠提升耐久性。 On the other hand, when a structural unit derived from a monomer having a carboxyl group [derived from a structural unit of a carboxyl group-containing (meth) acrylate] is contained, durability can be further improved. In the present invention, since the durability can be effectively improved even if the ratio of the structural unit derived from the carboxyl group-containing (meth) acrylate is small, the durability can be improved while suppressing ITO corrosion.
相對於源自(甲基)丙烯酸酯之結構單元100重量份,源自含羧基的(甲基)丙烯酸酯之結構單元的比率係例如5.0重量份以下(例如0至3重量份),較佳為1.0重量份以下(例如0至0.8重量份),更佳為0.5重量份以下(例如0.001至0.5重量份),又更佳為0.3重量份以下(例如0.005至0.3重量份),特別是0.2重量份以下(例如0.01至0.2重量份),尤其是0.15重量份以下(例如0.05至0.15重量份)。在上限值以下時,能夠抑制ITO腐蝕性,在下限值以上時則能夠提升耐久性。 The ratio of the structural unit derived from the carboxyl group-containing (meth) acrylate is, for example, 5.0 parts by weight or less (for example, 0 to 3 parts by weight), preferably 100 parts by weight of the structural unit derived from (meth) acrylate. It is 1.0 part by weight or less (e.g., 0 to 0.8 part by weight), more preferably 0.5 part by weight or less (e.g., 0.001 to 0.5 part by weight), still more preferably 0.3 part by weight or less (e.g., 0.005 to 0.3 part by weight), particularly 0.2. It is below the weight part (for example, 0.01 to 0.2 part by weight), especially 0.15 part by weight or less (for example, 0.05 to 0.15 part by weight). When it is less than or equal to the upper limit, ITO corrosion resistance can be suppressed, and when it is at least the lower limit value, durability can be improved.
作為丙烯醯胺系單體(a5-2),例如可舉出N-羥甲基丙烯醯胺、N-(2-羥乙基)丙烯醯胺、N-(3-羥丙基)丙烯醯胺、N-(4-羥丁基)丙烯醯胺、N-(5-羥戊基)丙烯醯胺、N-(6-羥己基)丙烯醯胺、N,N-二甲基丙烯醯胺、N,N-二乙基丙烯醯胺、N-異丙基丙烯醯胺、N-(3-二甲胺基丙基)丙烯醯胺、N-(1,1-二甲基-3-側氧基丁基)丙烯醯胺、N-[2-(2-側 氧基-1-咪唑啶基)乙基]丙烯醯胺、2-丙烯醯基胺基-2-甲基-1-丙磺酸、N-(甲氧基甲基)丙烯醯胺、N-(乙氧基甲基)丙烯醯胺、N-(丙氧基甲基)丙烯醯胺、N-(1-甲基乙氧基甲基)丙烯醯胺、N-(1-甲基丙氧基甲基)丙烯醯胺、N-(2-甲基丙氧基甲基)丙烯醯胺[別名:N-(異丁氧基甲基)丙烯醯胺]、N-(丁氧基甲基)丙烯醯胺、N-(1,1-二甲基乙氧基甲基)丙烯醯胺、N-(2-甲氧基乙基)丙烯醯胺、N-(2-乙氧基乙基)丙烯醯胺、N-(2-丙氧基乙基)丙烯醯胺、N-[2-(1-甲基乙氧基)乙基]丙烯醯胺、N-[2-(1-甲基丙氧基)乙基]丙烯醯胺、N-[2-(2-甲基丙氧基)乙基]丙烯醯胺[別名:N-(2-異丁氧基乙基)丙烯醯胺]、N-(2-丁氧基乙基)丙烯醯胺、N-[2-(1,1-二甲基乙氧基)乙基]丙烯醯胺等。該等之中,以N-(甲氧基甲基)丙烯醯胺、N-(乙氧基甲基)丙烯醯胺、N-(丙氧基甲基)丙烯醯胺、N-(丁氧基甲基)丙烯醯胺、N-(2-甲基丙氧基甲基)丙烯醯胺等為佳。 Examples of the acrylamide-based monomer (a5-2) include N-methylol acrylamide, N-(2-hydroxyethyl) acrylamide, and N-(3-hydroxypropyl) propylene oxime. Amine, N-(4-hydroxybutyl) acrylamide, N-(5-hydroxypentyl) acrylamide, N-(6-hydroxyhexyl) acrylamide, N,N-dimethyl decylamine , N,N-diethyl acrylamide, N-isopropyl acrylamide, N-(3-dimethylaminopropyl) acrylamide, N-(1,1-dimethyl-3- Side oxybutyl) acrylamide, N-[2-(2- side Oxy-1-imidazolidinyl)ethyl]propenylamine, 2-propenylamino-2-methyl-1-propanesulfonic acid, N-(methoxymethyl)propenylamine, N- (ethoxymethyl) acrylamide, N-(propyloxymethyl) acrylamide, N-(1-methylethoxymethyl) acrylamide, N-(1-methylpropoxy) Methyl) acrylamide, N-(2-methylpropoxymethyl) acrylamide [alias: N-(isobutoxymethyl) acrylamide], N-(butoxymethyl) Acrylamide, N-(1,1-dimethylethoxymethyl)propenylamine, N-(2-methoxyethyl)propenylamine, N-(2-ethoxyethyl Acrylamide, N-(2-propoxyethyl)propenylamine, N-[2-(1-methylethoxy)ethyl]propenylamine, N-[2-(1-A Propyloxy)ethyl]propenylamine, N-[2-(2-methylpropoxy)ethyl]propenylamine [alias: N-(2-isobutoxyethyl) acrylamide ], N-(2-butoxyethyl) acrylamide, N-[2-(1,1-dimethylethoxy)ethyl]acrylamide, and the like. Among these, N-(methoxymethyl) acrylamide, N-(ethoxymethyl) acrylamide, N-(propoxymethyl) acrylamide, N-(butoxy Methyl) acrylamide, N-(2-methylpropoxymethyl) acrylamide, etc. are preferred.
作為甲基丙烯酸酯(methacrylic acid ester)(a5-3),例如可舉出甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丙酯、甲基丙烯酸正丁酯、甲基丙烯酸正辛酯、甲基丙烯酸月桂酯等的甲基丙烯酸直鏈狀烷酯;甲基丙烯酸異丁酯、甲基丙烯酸2-乙基己酯、甲基丙烯酸異辛酯等的甲基丙烯酸分枝鏈狀烷酯;甲基丙烯酸異莰酯、甲基丙烯酸環己酯、甲基丙烯酸二環戊酯、甲基丙烯酸環十二酯、甲基丙烯酸甲基環己酯、甲基丙烯酸三甲基環己酯、甲基丙烯酸第三丁基環己酯、甲基丙烯酸環己基苯酯等的甲基 丙烯酸單或二環烷酯;甲基丙烯酸2-甲氧基乙酯、甲基丙烯酸乙氧基甲酯等的甲基丙烯酸烷氧基烷酯;甲基丙烯酸苯甲酯等的甲基丙烯酸芳烷酯等。 Examples of the methacrylic acid ester (a5-3) include methyl methacrylate, ethyl methacrylate, propyl methacrylate, n-butyl methacrylate, and n-octyl methacrylate. a linear alkyl methacrylate such as an ester or a lauryl methacrylate; a branched chain of methacrylic acid such as isobutyl methacrylate, 2-ethylhexyl methacrylate or isooctyl methacrylate; Alkyl ester; isodecyl methacrylate, cyclohexyl methacrylate, dicyclopentyl methacrylate, cyclododecan methacrylate, methylcyclohexyl methacrylate, trimethylcyclohexyl methacrylate Methyl esters such as ester, butylcyclohexyl methacrylate, cyclohexyl phenyl methacrylate Mono or dicycloalkyl acrylate; alkoxyalkyl methacrylate such as 2-methoxyethyl methacrylate or ethoxymethyl methacrylate; methacrylic acid aryl methacrylate Alkyl esters and the like.
作為甲基丙烯醯胺系單體(a5-4),例如可舉出與在(a5-2)所記載的丙烯醯胺系單體對應之甲基丙烯醯胺系單體等。 The methacrylamide-based monomer (a5-4) may, for example, be a methacrylamide-based monomer corresponding to the acrylamide-based monomer described in (a5-2).
作為苯乙烯系單體(a5-5),例如可舉出苯乙烯;甲基苯乙烯、二甲基苯乙烯、三甲基苯乙烯、乙基苯乙烯、二乙基苯乙烯、三乙基苯乙烯、丙基苯乙烯、丁基苯乙烯、己基苯乙烯、庚基苯乙烯、辛基苯乙烯等的烷基苯乙烯;氟苯乙烯、氯苯乙烯、溴苯乙烯、二溴苯乙烯、碘苯乙烯等的鹵化苯乙烯;硝基苯乙烯;乙醯基苯乙烯;甲氧基苯乙烯;二乙烯基苯等。 Examples of the styrene monomer (a5-5) include styrene; methyl styrene, dimethyl styrene, trimethylstyrene, ethyl styrene, diethyl styrene, and triethyl. Alkyl styrenes such as styrene, propyl styrene, butyl styrene, hexyl styrene, heptyl styrene, octyl styrene; fluorostyrene, chlorostyrene, bromostyrene, dibromostyrene, Halogenated styrene such as iodine styrene; nitrostyrene; ethoxylated styrene; methoxystyrene; divinylbenzene.
作為乙烯系單體(a5-6),例如可舉出乙酸乙烯酯、丙酸乙烯酯、丁酸乙烯酯、2-乙基己酸乙烯酯、月桂酸乙烯酯等的脂肪酸乙烯酯;氯乙烯、溴乙烯等的鹵化乙烯;偏二氯乙烯等的鹵化亞乙烯;乙烯基吡啶、乙烯基吡咯啶酮、乙烯基咔唑等的含氮芳香族乙烯;丁二烯、異戊二烯、氯丁二烯等的共軛二烯單體;丙烯腈、甲基丙烯腈等的不飽和腈等。 Examples of the vinyl monomer (a5-6) include fatty acid vinyl esters such as vinyl acetate, vinyl propionate, vinyl butyrate, vinyl 2-ethylhexanoate, and vinyl laurate; vinyl chloride; a halogenated ethylene such as vinyl bromide; a vinylidene halide such as vinylidene chloride; a nitrogen-containing aromatic vinyl such as vinylpyridine, vinylpyrrolidone or vinylcarbazole; butadiene, isoprene, and chlorine A conjugated diene monomer such as butadiene; an unsaturated nitrile such as acrylonitrile or methacrylonitrile; and the like.
作為在分子內具有複數個(甲基)丙烯醯基之單體(a5-7),例如可舉出1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯、乙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸 酯、四乙二醇二(甲基)丙烯酸酯、三丙二醇二(甲基)丙烯酸酯等在分子內具有2個(甲基)丙烯醯基之單體;三羥甲基丙烷三(甲基)丙烯酸酯等在分子內具有3個(甲基)丙烯醯基之單體等。 Examples of the monomer (a5-7) having a plurality of (meth) acrylonitrile groups in the molecule include 1,4-butanediol di(meth)acrylate and 1,6-hexanediol. (Meth) acrylate, 1,9-nonanediol di(meth) acrylate, ethylene glycol di(meth) acrylate, diethylene glycol di(meth) acrylate a monomer having two (meth) acrylonitrile groups in the molecule such as ester, tetraethylene glycol di(meth) acrylate, tripropylene glycol di(meth) acrylate, etc.; trimethylolpropane tris(methyl) A monomer having three (meth) acrylonitrile groups in the molecule, such as an acrylate.
又,從黏著劑層的再加工性之觀點而言,(甲基)丙烯酸系樹脂(A)係以源自甲基丙烯酸酯(甲基丙烯酸酯)(a5-3)、甲基丙烯醯胺系單體(a5-4)等的甲基丙烯酸系單體之結構單元的比率(或含量)較小者為佳。亦即,相對於構成(甲基)丙烯酸系樹脂(A)之總結構單元100重量份,該結構單元的比率較佳為10重量份以下,更佳為5重量份以下,特別可為1重量份以下。 Further, from the viewpoint of reworkability of the adhesive layer, the (meth)acrylic resin (A) is derived from methacrylate (meth) (a5-3), methacrylamide. The ratio (or content) of the structural unit of the methacrylic monomer such as the monomer (a5-4) is preferably small. That is, the ratio of the structural unit is preferably 10 parts by weight or less, more preferably 5 parts by weight or less, and particularly 1 part by weight, based on 100 parts by weight of the total structural unit constituting the (meth)acrylic resin (A). The following.
而且,相對於構成(甲基)丙烯酸系樹脂(A)之總結構單元100重量份,源自其它單體(a5)的結構單元的比率,係例如可為0至20重量份,較佳為0至10重量份(例如0.001至10重量份),更佳為0至5重量份(例如0.01至3重量份)左右。 Further, the ratio of the structural unit derived from the other monomer (a5) is, for example, 0 to 20 parts by weight, preferably 100 parts by weight, based on 100 parts by weight of the total structural unit constituting the (meth)acrylic resin (A). 0 to 10 parts by weight (e.g., 0.001 to 10 parts by weight), more preferably 0 to 5 parts by weight (e.g., 0.01 to 3 parts by weight).
(甲基)丙烯酸系樹脂(A),其藉由凝膠滲透層析法(GPC)所得到之經標準聚苯乙烯換算的重量平均分子量(Mw)係例如6.0×105至2.5×106(例如8.0×105至2.5×106),較佳為1.0×106至2.0×106,更佳為1.2×106至1.8×106(例如1.3×106至1.6×106)的範圍。Mw為上限值以下時,從將黏著劑組成物塗佈在基材時之塗佈性的觀點而言,乃是有利,Mw為下限值以上時,係有利於提升黏著劑層對光學薄膜的尺寸變化之追從性。以重量平均分子量Mw與數量 平均分子量Mn之比(Mw/Mn)表示之分子量分布通常為2至10,較佳為3至8,更佳為4至6。 (meth)acrylic resin (A), which has a weight average molecular weight (Mw) in terms of standard polystyrene obtained by gel permeation chromatography (GPC), for example, 6.0 × 10 5 to 2.5 × 10 6 (for example, 8.0 × 10 5 to 2.5 × 10 6 ), preferably 1.0 × 10 6 to 2.0 × 10 6 , more preferably 1.2 × 10 6 to 1.8 × 10 6 (for example, 1.3 × 10 6 to 1.6 × 10 6 ) The scope. When Mw is at most the upper limit, it is advantageous from the viewpoint of coating properties when the adhesive composition is applied to a substrate, and when Mw is at or below the lower limit, it is advantageous for enhancing the adhesion of the adhesive layer to the optical layer. The follow-up of the dimensional change of the film. The molecular weight distribution expressed by the ratio of the weight average molecular weight Mw to the number average molecular weight Mn (Mw/Mn) is usually from 2 to 10, preferably from 3 to 8, more preferably from 4 to 6.
又,(甲基)丙烯酸系樹脂(A)之在GPC之排出曲線上的Mw,係以在1.0×103至2.5×106的範圍具有單一譜峰為佳。使用該譜峰數為1之(甲基)丙烯酸系樹脂(A)時,對於提升黏著劑層的耐久性為有利。 Further, the Mw of the (meth)acrylic resin (A) on the GPC discharge curve is preferably a single peak in the range of 1.0 × 10 3 to 2.5 × 10 6 . When the (meth)acrylic resin (A) having the number of peaks of 1 is used, it is advantageous for improving the durability of the pressure-sensitive adhesive layer.
在得到的排出曲線之上述範圍內,所謂「具有單一譜峰」係意味著在Mw1.0×103至2.5×106的範圍只具有一個極大值。在本說明書中,係將在GPC排出曲線內S/N比為30以上者定義為譜峰。又,GPC排出曲線的譜峰數及(甲基)丙烯酸系樹脂(A)的Mw及Mn,係能夠藉由在實施例項所記載的GPC測定條件來求取。 In the above range of the obtained discharge curve, the phrase "having a single peak" means that there is only one maximum value in the range of Mw 1.0 × 10 3 to 2.5 × 10 6 . In the present specification, a peak having an S/N ratio of 30 or more in the GPC discharge curve is defined as a peak. In addition, the number of peaks of the GPC discharge curve and the Mw and Mn of the (meth)acrylic resin (A) can be determined by the GPC measurement conditions described in the examples.
當(甲基)丙烯酸系樹脂(A)溶解在乙酸乙酯中且形成濃度20重量%的溶液時,其在25℃之黏度係以20Pa.s以下為佳,以0.1至7Pa.s為更佳。在該範圍的黏度時,從將黏著劑組成物塗佈在基材時之塗佈性的觀點而言,乃是有利。又,黏度係能夠藉由布氏(Brookfield)黏度計來測定。 When the (meth)acrylic resin (A) is dissolved in ethyl acetate and forms a solution having a concentration of 20% by weight, its viscosity at 25 ° C is 20 Pa. The following is better, from 0.1 to 7 Pa. s is better. When the viscosity is in this range, it is advantageous from the viewpoint of coating properties when the adhesive composition is applied to a substrate. Also, the viscosity can be measured by a Brookfield viscometer.
(甲基)丙烯酸系樹脂(A)的玻璃轉移溫度(Tg),係例如可為-60至0℃(例如-50至-10℃),較佳為-50至-20℃,更佳為-40至-20℃(例如-40至-25℃)。在該範圍時,對於提升耐久性為有利。又,玻璃轉移溫度係能夠藉由差示掃描量熱儀(DSC)來測定。 The glass transition temperature (Tg) of the (meth)acrylic resin (A) may be, for example, -60 to 0 ° C (for example, -50 to -10 ° C), preferably -50 to -20 ° C, more preferably -40 to -20 ° C (eg -40 to -25 ° C). In this range, it is advantageous for improving durability. Further, the glass transition temperature can be measured by a differential scanning calorimeter (DSC).
(甲基)丙烯酸系樹脂(A)可藉由例如溶液聚 合法、塊狀聚合法、懸浮聚合法、乳液聚合法等的眾所周知的方法來製造,特別是以溶液聚合法為佳。作為溶液聚合法,例如可舉出將單體及有機溶劑混合,在氮氣環境下添加熱聚合起始劑,且在40至90℃(較佳為50至80℃)左右的溫度條件下攪拌3至15小時左右之方法。為了控制反應,亦可在聚合中連續性或間歇性地添加單體和熱聚合起始劑。該單體和熱起始劑亦可為已添加在有機溶劑之狀態。 The (meth)acrylic resin (A) can be polymerized by, for example, solution A known method such as a legal, bulk polymerization method, suspension polymerization method, or emulsion polymerization method is used, and particularly a solution polymerization method is preferred. Examples of the solution polymerization method include mixing a monomer and an organic solvent, adding a thermal polymerization initiator under a nitrogen atmosphere, and stirring at a temperature of about 40 to 90 ° C (preferably 50 to 80 ° C). The method to about 15 hours. In order to control the reaction, a monomer and a thermal polymerization initiator may also be continuously or intermittently added during the polymerization. The monomer and the hot starter may also be in a state of being added to an organic solvent.
作為聚合起始劑,能夠使用熱聚合起始劑、光聚合起始劑等。作為光聚合起始劑,例如可舉出4-(2-羥基乙氧基)苯基(2-羥基-2-丙基)酮等。作為熱聚合起始劑,例如可舉出2,2’-偶氮雙異丁腈、2,2’-偶氮雙(2-甲基丁腈)、1,1’-偶氮雙(環己烷-1-甲腈)、2,2’-偶氮雙(2,4-二甲基戊腈)、2,2’-偶氮雙(2,4-二甲基-4-甲氧基戊腈)、二甲基-2,2’-偶氮雙(2-甲基丙酸酯)、2,2’-偶氮雙(2-羥甲基丙腈)等的偶氮系化合物;過氧化月桂醯、第三丁基過氧化氫、過氧化苯甲醯、過氧化苯甲酸第三丁酯、異丙苯過氧化氫、過氧化二碳酸二異丙酯、過氧化二碳酸二丙酯、過氧化新癸酸第三丁酯、過氧化三甲基乙酸第三丁酯、過氧化(3,5,5-三甲基己醯基)等的有機過氧化物;過硫酸鉀、過硫酸銨、過氧化氫等的無機過氧化物等。又,亦能夠使用將過氧化物與還原劑併用而成之氧化還原系起始劑等。 As the polymerization initiator, a thermal polymerization initiator, a photopolymerization initiator, or the like can be used. The photopolymerization initiator may, for example, be 4-(2-hydroxyethoxy)phenyl (2-hydroxy-2-propyl) ketone or the like. Examples of the thermal polymerization initiator include 2,2'-azobisisobutyronitrile, 2,2'-azobis(2-methylbutyronitrile), and 1,1'-azobis (ring). Hexane-1-carbonitrile), 2,2'-azobis(2,4-dimethylvaleronitrile), 2,2'-azobis(2,4-dimethyl-4-methoxy Azo compounds such as valeronitrile, dimethyl-2,2'-azobis(2-methylpropionate), 2,2'-azobis(2-hydroxymethylpropionitrile) Peroxidic lauryl hydrazine, tert-butyl hydroperoxide, benzammonium peroxide, tert-butyl peroxybenzoate, cumene hydroperoxide, diisopropyl peroxydicarbonate, peroxydicarbonate Organic peroxides such as propyl ester, tert-butyl peroxy neodecanoate, tert-butyl peroxytrimethylacetate, peroxidized (3,5,5-trimethylhexyl); potassium persulfate An inorganic peroxide such as ammonium persulfate or hydrogen peroxide. Further, a redox initiator such as a peroxide and a reducing agent can also be used.
相對於構成(甲基)丙烯酸系樹脂之單體的總量100重量份,聚合起始劑的比率為0.001至5重量份左右。(甲基)丙烯酸系樹脂的聚合,亦可使用藉由活性能 量線(例如紫外線等)所進行之聚合法。 The ratio of the polymerization initiator is about 0.001 to 5 parts by weight based on 100 parts by weight of the total of the monomers constituting the (meth)acrylic resin. Polymerization of (meth)acrylic resin, also by active energy A polymerization method by a measuring line (for example, ultraviolet rays).
作為有機溶劑,例如可舉出甲苯、二甲苯等的芳香族烴類;乙酸乙酯、乙酸丁酯等的酯類;丙醇、異丙醇等的脂肪族醇類;丙酮、甲基乙基酮、甲基異丁基酮等的酮類等。 Examples of the organic solvent include aromatic hydrocarbons such as toluene and xylene; esters such as ethyl acetate and butyl acetate; and aliphatic alcohols such as propanol and isopropanol; acetone and methyl ethyl Ketones such as ketones and methyl isobutyl ketones.
[1-2]交聯劑(B) [1-2] Crosslinking agent (B)
黏著劑組成物係含有交聯劑(B)。該交聯劑(B)係與(甲基)丙烯酸系樹脂(A)中之含羥基的極性官能基反應。 The adhesive composition contains a crosslinking agent (B). The crosslinking agent (B) is reacted with a hydroxyl group-containing polar functional group in the (meth)acrylic resin (A).
交聯劑(B)係甲苯二異氰酸酯系化合物及/或甲苯二異氰酸酯系化合物加添多元醇化合物(例如甘油、三羥甲基丙烷等)而得到的加成物(additive compounds)。作為甲苯二異氰酸酯系化合物,例如可舉出2,6-甲苯二異氰酸酯、2,4-甲苯二異氰酸酯、3,5-甲苯二異氰酸酯等的單甲基苯二異氰酸酯等。在本發明中,係被導入至(甲基)丙烯酸系樹脂(A)的側鏈之具有不同的碳鏈長(n及m)的羥烷基之OH基(羥基)與交聯劑(B)會產生反應,而形成有利於耐久性及再加工性之交聯結構。特別是因為交聯劑(B)係由前述甲苯二異氰酸酯系化合物及/或前述甲苯二異氰酸酯系化合物的多元醇化合物所構成,所以能夠推定可形成強度與柔軟性(可撓性)平衡更優異之交聯結構,且可進一步提升耐久性。亦即,不僅是應用在玻璃基板之情況,而且例如應用(層積)在ITO基板之情況,亦能夠顯現較高的耐久性。又,因為交聯劑(B)為異氰酸酯系化合物,所以從交聯速度及黏著劑組成物的可使用時間之觀點 而言,亦是有利。 The crosslinking agent (B) is an addic acid compound obtained by adding a polyhydric alcohol compound (for example, glycerol, trimethylolpropane, etc.) to a toluene diisocyanate type compound and / or a toluene diisocyanate type compound. Examples of the toluene diisocyanate-based compound include monomethylbenzene diisocyanate such as 2,6-toluene diisocyanate, 2,4-toluene diisocyanate, and 3,5-toluene diisocyanate. In the present invention, the OH group (hydroxyl group) and the crosslinking agent (B) of the hydroxyalkyl group having different carbon chain lengths (n and m) introduced into the side chain of the (meth)acrylic resin (A) The reaction is formed to form a crosslinked structure which is advantageous for durability and reworkability. In particular, since the crosslinking agent (B) is composed of the toluene diisocyanate compound and/or the toluene diisocyanate compound polyol compound, it is estimated that the strength and flexibility (flexibility) balance can be improved. The crosslinked structure can further improve durability. That is, not only in the case of application to a glass substrate, but also in the case of application (layering) on an ITO substrate, high durability can be exhibited. Further, since the crosslinking agent (B) is an isocyanate compound, the crosslinking rate and the usable time of the adhesive composition are considered. In terms of it, it is also beneficial.
相對於(甲基)丙烯酸系樹脂(A)100重量份,交聯劑(B)的比率係例如可為0.01至10重量份(例如0.05至5重量份),較佳為0.1至3重量份(例如0.1至2重量份),更佳為0.2至1重量份(例如0.3至0.8重量份)。上限值越小,對提升追從性(或耐剝落性)越有利,下限值越大,對提升耐凝聚性(或耐發泡性)和再加工性為有利。 The ratio of the crosslinking agent (B) may be, for example, 0.01 to 10 parts by weight (for example, 0.05 to 5 parts by weight), preferably 0.1 to 3 parts by weight, based on 100 parts by weight of the (meth)acrylic resin (A). (e.g., 0.1 to 2 parts by weight), more preferably 0.2 to 1 part by weight (e.g., 0.3 to 0.8 parts by weight). The smaller the upper limit value, the more advantageous the lift followability (or peeling resistance), and the larger the lower limit value, which is advantageous for improving the aggregation resistance (or foaming resistance) and the reworkability.
[1-3]矽烷化合物(C) [1-3] decane compound (C)
黏著劑組成物係含有矽烷化合物(C)。藉由含有該矽烷化合物(C),能夠提升黏著劑層、與金屬層、透明電極、玻璃基板等之密著性(或接著性)。作為矽烷化合物(C),只要係能夠與(甲基)丙烯酸系樹脂(A)的反應性基(例如羥基的OH基)鍵結之矽烷化合物即可,例如可舉出乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、乙烯基參(2-甲氧基乙氧基)矽烷、3-縮水甘油氧基丙基三甲氧基矽烷、3-縮水甘油氧基丙基三乙氧基矽烷、3-縮水甘油氧基丙基甲基二甲氧基矽烷、3-縮水甘油氧基丙基乙氧基二甲基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷、3-氯丙基甲基二甲氧基矽烷、3-氯丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-氫硫基丙基三甲氧基矽烷、及1,3-雙(3’-三甲氧基丙基)脲等。 The adhesive composition contains a decane compound (C). By containing the decane compound (C), the adhesion (or adhesion) of the adhesive layer, the metal layer, the transparent electrode, the glass substrate, and the like can be improved. The decane compound (C) may be a decane compound which can be bonded to a reactive group (for example, an OH group of a hydroxyl group) of the (meth)acrylic resin (A), and examples thereof include vinyl trimethoxy decane. , vinyl triethoxy decane, vinyl ginseng (2-methoxyethoxy) decane, 3-glycidoxy propyl trimethoxy decane, 3-glycidoxy propyl triethoxy decane , 3-glycidoxypropylmethyldimethoxydecane, 3-glycidoxypropylethoxydimethyl decane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxy Decane, 3-chloropropylmethyldimethoxydecane, 3-chloropropyltrimethoxydecane, 3-methylpropenyloxypropyltrimethoxydecane, 3-hydrothiopropyltrimethoxy Decane, and 1,3-bis(3'-trimethoxypropyl)urea.
又,矽烷化合物(C)亦可為聚矽氧寡聚物型的化合物,以單體之間的組合記載該聚矽氧寡聚物時,例如可舉出3-氫硫基丙基二或三甲氧基矽烷-四甲氧基矽烷 寡聚物、3-氫硫基甲基二或三甲氧基矽烷-四乙氧基矽烷寡聚物、3-氫硫基丙基二或三乙氧基矽烷-四甲氧基矽烷寡聚物、3-氫硫基甲基二或三乙氧基矽烷-四乙氧基矽烷寡聚物等的含氫硫基烷基的寡聚物;將該含氫硫基烷基的寡聚物的氫硫基烷基替換成為其它取代基[3-縮水甘油氧基丙基、(甲基)丙烯醯氧基丙基、乙烯基、胺基等]而成之寡聚物等。 Further, the decane compound (C) may be a polyoxo-oxygen oligomer type compound, and when the polyfluorene oxide oligomer is described by a combination of monomers, for example, 3-hydrothiopropyl di or Trimethoxydecane-tetramethoxydecane Oligomer, 3-hydrothiomethyldi or trimethoxydecane-tetraethoxydecane oligomer, 3-hydrothiopropyldi or triethoxydecane-tetramethoxydecane oligomer a thiol-alkyl group-containing oligomer such as 3-hydrothiomethyldi or triethoxydecane-tetraethoxydecane oligomer; or a thiol-containing alkyl group-containing oligomer The thiolalkyl group is replaced with an oligomer obtained by other substituents [3-glycidoxypropyl group, (meth)acryloxypropyl group, vinyl group, amine group, etc.].
矽烷化合物(C)較佳是亦可為下述式(c1)表示之矽烷化合物。黏著劑組成物含有下述式(c1)表示之矽烷化合物時,能夠進一步提升密著性(或接著性),所以能夠形成具有優異的耐剝落性之黏著劑層。而且該黏著劑層亦具有優異的再加工性。尤其,即便在高溫環境下將黏著劑層應用在透明電極(例如ITO基板等)之情況,亦能夠維持密著性(或接著性)且顯示較高的耐久性。 The decane compound (C) is preferably a decane compound represented by the following formula (c1). When the adhesive composition contains a decane compound represented by the following formula (c1), the adhesion (or adhesion) can be further improved, so that an adhesive layer having excellent peeling resistance can be formed. Moreover, the adhesive layer also has excellent reworkability. In particular, even when the adhesive layer is applied to a transparent electrode (for example, an ITO substrate or the like) in a high-temperature environment, the adhesion (or adhesion) can be maintained and high durability can be exhibited.
在式(c1)中,B係表示亞甲基、伸乙基、三 亞甲基、四亞甲基、六亞甲基、七亞甲基、八亞甲基等碳數1至20的烷二基;伸環丁基(例如1,2-伸環丁基)、伸環戊基(例如1,2-伸環戊基、伸環己基(例如1,2-伸環己基)、伸環辛基(例如1,2-伸環辛基)等碳數3至20的二價脂環式烴基;或構成該等烷二基及前述脂環式烴基之-CH2-置換成-O-或-CO-之基。較佳的B係碳數1至10的烷二基。R1係表示甲基、乙基、丙基、異丙基、丁基、第二丁基、第三丁基、戊基等碳數1至5的烷基,R2、R3、R4、R5及R6係各自獨立且表示在前述R1例示之碳數1至5的烷基;或甲氧基、乙氧基、丙氧基、異丙氧基、丁氧基、第二丁氧基、第三丁氧基等的碳數1至5的烷氧基。較佳的R2、R3、R4、R5及R6為碳數1至5的烷氧基。該等矽烷化合物(C)係能夠單獨或組合二種以上而使用。 In the formula (c1), B represents a methylene group, an exoethyl group, a trimethylene group, a tetramethylene group, a hexamethylene group, a hepethylene group, an octamethylene group or the like having a carbon number of 1 to 20 a cyclobutyl group (for example, a 1,2-cyclopentene butyl group), a cyclopentyl group (for example, a 1,2-cyclopentyl group, a cyclohexyl group (for example, 1,2-extended cyclohexyl), an exocyclic ring) a divalent alicyclic hydrocarbon group having 3 to 20 carbon atoms such as a group (for example, 1,2-cyclooctyl group); or -CH 2 - constituting the alkanediyl group and the aforementioned alicyclic hydrocarbon group is substituted with -O- or a group of -CO-. Preferred B is an alkanediyl group having 1 to 10 carbon atoms. R 1 represents a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, a second butyl group, and a third butyl group. An alkyl group having 1 to 5 carbon atoms such as a pentyl group, and R 2 , R 3 , R 4 , R 5 and R 6 are each independently and represent an alkyl group having 1 to 5 carbon atoms as exemplified in the above R 1 ; or methoxy Alkoxy group having 1 to 5 carbon atoms, such as a ethoxy group, a propoxy group, an isopropoxy group, a butoxy group, a second butoxy group or a third butoxy group. Preferred R 2 and R 3 R 4 , R 5 and R 6 are alkoxy groups having 1 to 5 carbon atoms. These decane compounds (C) can be used singly or in combination of two or more.
作為具體的矽烷化合物(c1),例如可舉出(三甲氧基矽基)甲烷、1,2-雙(三甲氧基矽基)乙烷、1,2-雙(三乙氧基矽基)乙烷、1,3-雙(三甲氧基矽基)丙烷、1,3-雙(三乙氧基矽基)丙烷、1,4-雙(三甲氧基矽基)丁烷、1,4-雙(三乙氧基矽基)丁烷、1,5-雙(三甲氧基矽基)戊烷、1,5-雙(三乙氧基矽基)戊烷、1,6-雙(三甲氧基矽基)己烷、1,6-雙(三乙氧基矽基)己烷、1,6-雙(三丙氧基矽基)己烷、1,8-雙(三甲氧基矽基)辛烷、1,8-雙(三乙氧基矽基)辛烷、1,8-雙(三丙氧基矽基)辛烷等的雙(三C1-5烷氧基矽基)C1-10烷;雙(二甲氧基甲基矽基)甲烷、1,2-雙(二甲氧基甲基矽基)乙烷、1,2-雙(二甲氧基乙基矽基)乙烷、1,4-雙(二甲氧基甲基矽基) 丁烷、1,4-雙(二甲氧基乙基矽基)丁烷、1,6-雙(二甲氧基甲基矽基)己烷、1,6-雙(二甲氧基乙基矽基)己烷、1,8-雙(二甲氧基甲基矽基)辛烷、1,8-雙(二甲氧基乙基矽基)辛烷等的雙(二C1-5烷氧基C1-5烷基矽基)C1-10烷;1,6-雙(甲氧基二甲基矽基)己烷、1,8-雙(甲氧基二甲基矽基)辛烷等的雙(單C1-5烷氧基-二C1-5烷基矽基)C1-10烷等。該等之中,以1,2-雙(三甲氧基矽基)乙烷、1,3-雙(三甲氧基矽基)丙烷、1,4-雙(三甲氧基矽基)丁烷、1,5-雙(三甲氧基矽基)戊烷、1,6-雙(三甲氧基矽基)己烷、1,8-雙(三甲氧基矽基)辛烷等的雙(三C1-3烷氧基矽基)C1-10烷為佳,以1,6-雙(三甲氧基矽基)己烷、1,8-雙(三甲氧基矽基)辛烷為特佳。 Specific examples of the decane compound (c1) include (trimethoxyindenyl)methane, 1,2-bis(trimethoxyindenyl)ethane, and 1,2-bis(triethoxyindenyl). Ethane, 1,3-bis(trimethoxyindenyl)propane, 1,3-bis(triethoxyindenyl)propane, 1,4-bis(trimethoxydecyl)butane, 1,4 - bis(triethoxyindenyl)butane, 1,5-bis(trimethoxydecyl)pentane, 1,5-bis(triethoxydecyl)pentane, 1,6-bis ( Trimethoxydecyl)hexane, 1,6-bis(triethoxyindenyl)hexane, 1,6-bis(tripropoxydecyl)hexane, 1,8-bis(trimethoxy) Bis(tri-C 1-5 alkoxyfluorene) such as decyl, octane, 1,8-bis(triethoxyindenyl)octane, 1,8-bis(tripropoxydecyl)octane C) 1-10 alkane; bis(dimethoxymethylindenyl)methane, 1,2-bis(dimethoxymethylindenyl)ethane, 1,2-bis(dimethoxyethyl) Ethylene, 1,4-bis(dimethoxymethylindenyl)butane, 1,4-bis(dimethoxyethylindenyl)butane, 1,6-double (two Methoxymethylmercapto)hexane, 1,6-bis(dimethoxyethylindenyl)hexane, 1,8-bis(dimethoxymethylindenyl)octane, 1,8 - bis(dimethoxyethylindenyl)octane Equivalent bis(di-C 1-5 alkoxy C 1-5 alkyl fluorenyl) C 1-10 alkane; 1,6-bis(methoxydimethylmercapto)hexane, 1,8-double A bis(mono C 1-5 alkoxy-di C 1-5 alkyl fluorenyl) C 1-10 alkane such as (methoxy dimethyl fluorenyl) octane. Among these, 1,2-bis(trimethoxyindenyl)ethane, 1,3-bis(trimethoxyindenyl)propane, 1,4-bis(trimethoxydecyl)butane, Double (three C) of 1,5-bis(trimethoxyindenyl)pentane, 1,6-bis(trimethoxydecyl)hexane, 1,8-bis(trimethoxyindenyl)octane, etc. 1-3 alkoxyfluorenyl) C 1-10 alkane is preferred, and 1,6-bis(trimethoxyindenyl)hexane and 1,8-bis(trimethoxyindenyl)octane are particularly preferred. .
相對於(甲基)丙烯酸系樹脂(A)100重量份,矽烷化合物(C)的比率係例如0.01至10重量份(例如0.03至5重量份),較佳為0.05至3重量份,更佳為0.1至1重量份(例如0.2至0.5重量份)。在上限值以下時,對於抑制矽烷化合物(C)從黏著劑層的滲出為有利,在下限值以上時,黏著劑層、與金屬層、玻璃基板等之密著性(或接著性)的提升會變為容易,且對於提升耐剝落性等為有利。 The ratio of the decane compound (C) is, for example, 0.01 to 10 parts by weight (for example, 0.03 to 5 parts by weight), preferably 0.05 to 3 parts by weight, more preferably 100 parts by weight based on the (meth)acrylic resin (A). It is 0.1 to 1 part by weight (for example, 0.2 to 0.5 part by weight). When it is less than the upper limit, it is advantageous for suppressing the bleeding of the decane compound (C) from the adhesive layer, and when it is at least the lower limit value, the adhesive layer, the adhesion to the metal layer, the glass substrate, or the like (or adhesion) Lifting becomes easy, and it is advantageous for improving peeling resistance and the like.
[1-4]抗靜電劑 [1-4]Antistatic agent
黏著劑組成物亦可進一步含有抗靜電劑。藉由含有抗靜電劑,能夠提升黏著劑的抗靜電性(例如抑制因脫模膜、保護膜等剝離時所產生的靜電而引起的缺陷等)。作為抗靜電劑,可舉出慣用物,以離子性抗靜電劑為佳。作為構成離子性抗靜電劑之陽離子成分,可舉出有機陽離子、無機 陽離子等。作為有機陽離子,例如可舉出吡啶鎓陽離子、咪唑鎓陽離子、銨陽離子、鋶陽離子、鏻陽離子等。作為無機陽離子,例如可舉出鋰陽離子、鉀陽離子、鈉陽離子、銫陽離子等的鹼金屬陽離子、鎂陽離子、鈣陽離子等的鹼土金屬陽離子等。作為構成離子性抗靜電劑之陰離子成分,可為無機陰離子及有機陰離子之任一種,從具有優異的抗靜電性能而言,係以含有氟原子之陰離子成分為佳。作為含有氟原子之陰離子成分,例如可舉出六氟磷酸根陰離子(PF6-)、雙(三氟甲磺醯基)亞胺陰離子[(CF3SO2)2N-]、雙(氟磺醯基)亞胺陰離子[(FSO2)2N-]、四(五氟苯基)硼酸根陰離子[(C6F5)4B-]等。該等抗靜電劑係能夠單獨或組合二種以上而使用。特別是以雙(三氟甲磺醯基)亞胺陰離子[(CF3SO2)2N-]、雙(氟磺醯基)亞胺陰離子[(FSO2)2N-]、四(五氟苯基)硼酸根陰離子[(C6F5)4B-]為佳。 The adhesive composition may further contain an antistatic agent. By containing an antistatic agent, the antistatic property of the adhesive can be improved (for example, defects caused by static electricity generated when the release film or the protective film is peeled off) can be suppressed. As the antistatic agent, a conventional one may be mentioned, and an ionic antistatic agent is preferred. Examples of the cationic component constituting the ionic antistatic agent include organic cations and inorganic cations. Examples of the organic cation include a pyridinium cation, an imidazolium cation, an ammonium cation, a phosphonium cation, and a phosphonium cation. Examples of the inorganic cation include an alkali metal cation such as a lithium cation, a potassium cation, a sodium cation or a phosphonium cation, an alkaline earth metal cation such as a magnesium cation or a calcium cation, and the like. The anion component constituting the ionic antistatic agent may be any of an inorganic anion and an organic anion, and is preferably an anion component containing a fluorine atom from the viewpoint of having excellent antistatic properties. Examples of the anion component containing a fluorine atom include a hexafluorophosphate anion (PF 6- ), a bis(trifluoromethanesulfonyl)imide anion [(CF 3 SO 2 ) 2 N-], and a bis (fluorine). Sulfhydryl)imine anion [(FSO 2 ) 2 N-], tetrakis(pentafluorophenyl)borate anion [(C 6 F 5 ) 4 B-], and the like. These antistatic agents can be used singly or in combination of two or more. In particular, it is a bis(trifluoromethanesulfonyl)imide anion [(CF 3 SO 2 ) 2 N-], a bis(fluorosulfonyl)imide anion [(FSO 2 ) 2 N-], four (five) A fluorophenyl)borate anion [(C 6 F 5 ) 4 B-] is preferred.
從黏著劑組成物的抗靜電性能具有優異的經時安定性而言,以在室溫為固體之離子性抗靜電劑為佳。 From the viewpoint of excellent stability against time in the antistatic property of the adhesive composition, an ionic antistatic agent which is solid at room temperature is preferred.
相對於(甲基)丙烯酸系樹脂(A)100重量份,抗靜電劑的比率係例如可為0.01至10重量份,較佳為0.1至5重量份、更佳為1至3重量份。 The ratio of the antistatic agent is, for example, 0.01 to 10 parts by weight, preferably 0.1 to 5 parts by weight, more preferably 1 to 3 parts by weight, per 100 parts by weight of the (meth)acrylic resin (A).
[1-5]其它成分 [1-5] Other ingredients
黏著劑組成物,係能夠單獨含有或含有2種以上之溶劑、交聯觸媒、紫外線吸收劑、耐候安定劑、增黏劑(tackifier)、可塑劑、軟化劑、染料、顏料、無機填料、光散射性微粒子等的添加劑。又,對於在黏著劑組成物調配 紫外線硬化性化合物而形成黏著劑層之後,照射紫外線使其硬化而成為更硬的黏著劑層亦是有用。作為交聯觸媒,例如可舉出六亞甲二胺、乙二胺、聚伸乙亞胺、六亞甲四胺、二伸乙三胺、三伸乙四胺、異佛酮二胺、三亞甲二胺、聚胺基樹脂及三聚氰胺樹脂等的胺系化合物等。 The adhesive composition can contain or contain two or more kinds of solvents, a crosslinking catalyst, an ultraviolet absorber, a weathering stabilizer, a tackifier, a plasticizer, a softener, a dye, a pigment, an inorganic filler, and the like. An additive such as light-scattering fine particles. Also, for the preparation of the adhesive composition It is also useful to form an adhesive layer by forming an ultraviolet curable compound, and then irradiating with ultraviolet rays to form a harder adhesive layer. Examples of the crosslinking catalyst include hexamethylenediamine, ethylenediamine, polyethylenimine, hexamethylenetetramine, diethylenetriamine, triethylenetetramine, and isophoronediamine. An amine compound such as trimethylenediamine, a polyamine resin, or a melamine resin.
從提高黏著劑層的耐金屬腐蝕性之觀點而言,黏著劑組成物係能夠含有防鏽劑。作為防鏽劑,例如可舉出苯并三唑系化合物等的三唑系化合物;苯并噻唑系化合物等的噻唑系化合物;苯甲基咪唑系化合物等的咪唑系化合物;咪唑啉系化合物;喹啉系化合物;吡啶系化合物;嘧啶系化合物;吲哚系化合物;胺系化合物;脲系化合物;苯甲酸鈉;苯甲基氫硫基系化合物;二-第二丁基硫醚;及二苯基亞碸等。 The adhesive composition can contain a rust preventive agent from the viewpoint of improving the metal corrosion resistance of the adhesive layer. Examples of the rust inhibitor include a triazole compound such as a benzotriazole compound; a thiazole compound such as a benzothiazole compound; an imidazole compound such as a benzylimidazole compound; and an imidazoline compound; Quinoline compound; pyridine compound; pyrimidine compound; lanthanide compound; amine compound; urea compound; sodium benzoate; benzyl sulfide compound; di-second butyl sulfide; Kea and others.
[2]黏著劑層及附黏著劑層的光學薄膜的構成以及製造方法 [2] Composition of an adhesive film and an optical film with an adhesive layer and a manufacturing method thereof
本發明的黏著劑組成物係能夠藉由施行表面活性化處理(例如電漿處理、電暈處理等)等來形成黏著劑層。通常,該黏著劑層係層積在光學薄膜的至少一面。 The adhesive composition of the present invention can form an adhesive layer by performing a surface activation treatment (for example, plasma treatment, corona treatment, etc.). Typically, the adhesive layer is laminated on at least one side of the optical film.
第1圖係顯示附有由本發明之黏著劑組成物所形成之黏著劑層的光學薄膜的一例之概略剖面圖。第1圖所顯示之附黏著劑層的光學薄膜1,係光學薄膜10、及在該光學薄膜的一面層積黏著劑層20而成之光學薄膜。該黏著劑層20通常係直接層積在光學薄膜10的表面。又,黏著劑層20亦可層積在光學薄膜10的兩面。 Fig. 1 is a schematic cross-sectional view showing an example of an optical film with an adhesive layer formed of the adhesive composition of the present invention. The optical film 1 with an adhesive layer shown in Fig. 1 is an optical film 10 and an optical film in which an adhesive layer 20 is laminated on one surface of the optical film. The adhesive layer 20 is usually laminated directly on the surface of the optical film 10. Further, the adhesive layer 20 may be laminated on both surfaces of the optical film 10.
將黏著劑層20層積在光學薄膜10的表面時,係以使底漆層形成在光學薄膜10的貼合面及/或黏著劑層20的貼合面、或施行前述表面活性化處理(例如電漿處理、電暈處理等)為佳,以施行電暈處理為特佳。 When the adhesive layer 20 is laminated on the surface of the optical film 10, the primer layer is formed on the bonding surface of the optical film 10 and/or the bonding surface of the adhesive layer 20, or the surface activation treatment is performed ( For example, plasma treatment, corona treatment, etc. are preferred, and corona treatment is particularly preferred.
光學薄膜10如第2圖所示為一面保護偏光板時,黏著劑層20通常係層積(較佳是直接層積)在偏光片面,亦即層積在偏光片2之與第1樹脂薄膜3為相反側之面。光學薄膜10如第3圖所示為兩面保護偏光板時,可將黏著劑層20層積在第1、第2樹脂薄膜3、4之任一者的外表面,亦可層積在雙方的外表面。 As shown in FIG. 2, when the polarizing plate is protected, the adhesive layer 20 is usually laminated (preferably directly laminated) on the surface of the polarizing plate, that is, laminated on the polarizing film 2 and the first resin film. 3 is the opposite side. When the optical film 10 is a double-sided protective polarizing plate as shown in Fig. 3, the adhesive layer 20 may be laminated on the outer surface of either of the first and second resin films 3 and 4, or may be laminated on both sides. The outer surface.
在光學薄膜10與黏著劑層20之間亦可另外設置抗靜電層。作為抗靜電層,能夠使用聚矽氧烷等的矽系材料、錫摻雜氧化銦、錫摻雜氧化銻等的無機金屬系材料、聚噻吩、聚苯乙烯磺酸、聚苯胺等的有機高分子系材料。 An antistatic layer may be additionally provided between the optical film 10 and the adhesive layer 20. As the antistatic layer, a lanthanoid material such as polyoxyalkylene oxide, an inorganic metal material such as tin-doped indium oxide or tin-doped cerium oxide, or an organic high such as polythiophene, polystyrene sulfonic acid or polyaniline can be used. Molecular material.
附黏著劑層的光學薄膜1,亦可包含層積在黏著劑層20的外表面之分離膜(剝離膜)。該分離膜通常會在黏著劑層20的使用時(例如層積在透明導電極和玻璃基板時)被剝離除去。分離膜係例如可為在由聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚碳酸酯、聚芳酯等各種樹脂所構成的薄膜之要形成黏著劑層20之面,施行聚矽氧處理等的脫模處理者。 The optical film 1 with an adhesive layer may also include a separation film (release film) laminated on the outer surface of the adhesive layer 20. The separation membrane is usually peeled off during use of the adhesive layer 20 (for example, when laminated on a transparent conductive electrode and a glass substrate). The separation membrane may be, for example, a surface on which the adhesive layer 20 is formed of a film composed of various resins such as polyethylene terephthalate, polybutylene terephthalate, polycarbonate, or polyarylate. A mold release processor such as a polyoxygen treatment is performed.
附黏著劑層的光學薄膜1,係能夠藉由將構成上述黏著劑組成物之各成分溶解或分散在溶劑而成為含 溶劑的黏著劑組成物,其次,將其塗佈在光學薄膜10的表面且乾燥而形成黏著劑層20來得到。又,附黏著劑層的光學薄膜1,亦能夠藉由在分離膜的脫模處理面以與上述同樣的方式形成黏著劑層20,將該黏著劑層20層積(轉印)在光學薄膜10的表面來得到。 The optical film 1 with an adhesive layer can be obtained by dissolving or dispersing the components constituting the above-mentioned adhesive composition in a solvent. The adhesive composition of the solvent is obtained by applying it to the surface of the optical film 10 and drying it to form the adhesive layer 20. Further, the optical film 1 with the adhesive layer can also be laminated (transferred) on the optical film by forming the adhesive layer 20 in the same manner as described above on the release-treated surface of the separation film. 10 to get the surface.
黏著劑層的厚度通常為2至40μm,從附黏著劑層的光學薄膜之耐久性和附黏著劑層的光學薄膜之再加工性等之觀點而言,較佳為5至30μm,更佳為10至25μm。在上限值以下時,黏著劑層對光學薄膜的尺寸變化之追從性(或追隨性)變為良好,在下限值以上時,再加工性變為良好。 The thickness of the adhesive layer is usually from 2 to 40 μm, preferably from 5 to 30 μm, more preferably from the viewpoint of durability of the optical film with the adhesive layer and reworkability of the optical film with the adhesive layer. 10 to 25 μm. When it is less than the upper limit, the adhesive layer has a good followability (or followability) to the dimensional change of the optical film, and when it is at least the lower limit, the reworkability becomes good.
黏著劑層係以在23至80℃的溫度範圍內顯示0.1至5MPa的儲存彈性模數者為佳。藉此,能夠更有效地提高附黏著劑層的光學薄膜之耐久性。所謂「在23至80℃的溫度範圍內顯示0.1至5MPa的儲存彈性模數」,係意味著在該範圍內的任一溫度,儲存彈性模數均為上述範圍內之值。因為儲存彈性模數通常會隨著溫度上升而漸減,所以只要在23℃及80℃之儲存彈性模數均在上述範圍內,就能夠設想在該範圍的溫度能夠顯示上述範圍內的儲存彈性模數。黏著劑層的儲存彈性模數,係能夠使用市售的黏彈性測定裝置,例如REOMETRIC公司製的黏彈性測定裝置「DYNAMIC ANALYZER RDA II」而測定。 The adhesive layer is preferably one which exhibits a storage elastic modulus of 0.1 to 5 MPa in a temperature range of 23 to 80 °C. Thereby, the durability of the optical film with the adhesive layer can be more effectively improved. The phrase "displaying a storage elastic modulus of 0.1 to 5 MPa in a temperature range of 23 to 80 ° C" means that the storage elastic modulus is a value within the above range at any temperature within the range. Since the storage elastic modulus generally decreases as the temperature rises, as long as the storage elastic modulus at 23 ° C and 80 ° C is within the above range, it can be assumed that the storage elastic modulus in the above range can be exhibited at the temperature in the range. number. The storage elastic modulus of the adhesive layer can be measured using a commercially available viscoelasticity measuring device such as a viscoelasticity measuring device "DYNAMIC ANALYZER RDA II" manufactured by REOMETRIC.
能夠使用凝膠分率作為交聯密度的一項指標。因為由本發明的黏著劑組成物所形成之黏著劑層,係 具有預定的交聯密度,所以會顯示預定的凝膠分率。亦即,該黏著劑層的凝膠分率,係例如可為50至95重量%(例如55至93重量%),較佳為60至90重量%(例如65至90重量%),更佳為70至85重量%(例如80至85重量%)。凝膠分率為下限值以上時,對黏著劑層的耐發泡性(耐凝聚破壞性)和再加工性為有利,凝膠分率為上限值以下時,對耐剝落性為有利。又,凝膠分率係能夠藉由在實施例項所記載的方法來測定。 The gel fraction can be used as an indicator of the crosslink density. Because the adhesive layer formed by the adhesive composition of the present invention is It has a predetermined crosslink density, so a predetermined gel fraction is displayed. That is, the gel fraction of the adhesive layer may be, for example, 50 to 95% by weight (for example, 55 to 93% by weight), preferably 60 to 90% by weight (for example, 65 to 90% by weight), more preferably It is 70 to 85% by weight (for example, 80 to 85% by weight). When the gel fraction is at least the lower limit value, it is advantageous for the foaming resistance (coagulation resistance) and reworkability of the adhesive layer, and when the gel fraction is equal to or less than the upper limit, it is advantageous for peeling resistance. . Further, the gel fraction can be measured by the method described in the examples.
由本發明的黏著劑組成物所形成的黏著劑層係具有預定黏著力。亦即,將前述黏著劑層貼合在玻璃基板,在溫度23℃、相對濕度50%的條件下24小時後之前述黏著劑層的黏著力,係在剝離速度300mm/分鐘的情況下例如可為0.5至25N(例如,0.5至20N),較佳為0.5至10N(例如1至10N),更佳為1至8N。黏著力為下限值以上時,黏著性(或接著性)會提升且對耐剝落性等為有利,黏著力為上限值以下時,對再加工性為有利。又,黏著力係能夠藉由在實施例項所記載之方法來測定。 The adhesive layer formed by the adhesive composition of the present invention has a predetermined adhesive force. That is, the adhesive layer is bonded to the glass substrate, and the adhesive force of the adhesive layer after 24 hours at a temperature of 23 ° C and a relative humidity of 50% is, for example, at a peeling speed of 300 mm/min. It is from 0.5 to 25 N (for example, from 0.5 to 20 N), preferably from 0.5 to 10 N (for example, from 1 to 10 N), more preferably from 1 to 8 N. When the adhesive force is at least the lower limit value, the adhesiveness (or adhesion) is improved, and the peeling resistance and the like are advantageous. When the adhesive force is equal to or less than the upper limit value, reworkability is advantageous. Further, the adhesion can be measured by the method described in the examples.
[2-1]光學薄膜 [2-1] Optical film
構成附黏著劑層的光學薄膜1之光學薄膜10,亦可為能夠組裝於液晶顯示裝置等的影像顯示裝置之各種光學薄膜(具有光學特性之薄膜)。該光學薄膜10可為單層結構(例如偏光片、相位差膜、亮度提升薄膜、防眩薄膜、抗反射膜、擴散膜、聚光薄膜等的光學功能性薄膜等),亦可為多層結構(例如偏光板、相位差板等)。光學薄膜10係以偏光 板、偏光片、相位差板或相位差膜為佳,以偏光板或偏光片為特佳。又,在本說明書中,所謂光學薄膜係意味著用以達成影像顯示(顯示畫面等)的功能之薄膜(例如達成提升影像的清晰度的功能之薄膜)。又,在本說明書中,所謂偏光板係意味著將樹脂薄膜或樹脂層層積在偏光片的至少一面而成者,所謂相位差板係意味著將樹脂薄膜或樹脂層層積在相位差膜的至少一面而成者。 The optical film 10 constituting the optical film 1 with an adhesive layer may be various optical films (films having optical characteristics) that can be incorporated in an image display device such as a liquid crystal display device. The optical film 10 may have a single layer structure (for example, an optical functional film such as a polarizer, a retardation film, a brightness enhancement film, an anti-glare film, an anti-reflection film, a diffusion film, or a light-concentrating film), or may have a multilayer structure. (for example, polarizing plate, phase difference plate, etc.). Optical film 10 is polarized A plate, a polarizer, a phase difference plate or a retardation film is preferred, and a polarizing plate or a polarizer is particularly preferred. In the present specification, the optical film means a film for realizing a function of image display (display screen or the like) (for example, a film that achieves a function of enhancing the sharpness of an image). In the present specification, the polarizing plate means that a resin film or a resin layer is laminated on at least one surface of the polarizing plate, and the phase difference plate means that a resin film or a resin layer is laminated on the retardation film. At least one side of the building.
[2-2]偏光板 [2-2] Polarizer
第2圖及第3圖係顯示偏光板的層結構的例子之概略剖面圖。第2圖顯示之偏光板10a,係將第1樹脂薄膜3層積(或層積貼合)在偏光片2的一面而成之一面保護偏光板,而第3圖顯示之偏光板10b,係進一步將第2樹脂薄膜4層積(或層積貼合)在偏光片2的另一面而成之兩面保護偏光板。第1、第2樹脂薄膜3、4係能夠透過未圖示的接著劑層或黏著劑層而貼合在偏光片2。又,偏光板10a、10b亦可包含第1、第2樹脂薄膜3、4以外之其它薄膜或層。 2 and 3 are schematic cross-sectional views showing an example of a layer structure of a polarizing plate. In the polarizing plate 10a shown in Fig. 2, the first resin film 3 is laminated (or laminated) on one surface of the polarizing film 2 to protect the polarizing plate, and the polarizing plate 10b shown in Fig. 3 is used. Further, the second resin film 4 is laminated (or laminated) on the other surface of the polarizer 2 to protect the polarizing plate. The first and second resin films 3 and 4 can be bonded to the polarizer 2 through an adhesive layer or an adhesive layer (not shown). Further, the polarizing plates 10a and 10b may include other films or layers other than the first and second resin films 3 and 4.
偏光片2係具有下述性質之薄膜:亦即吸收具有與其吸收軸平行的振動面之直線偏光,而使具有與吸收軸正交(與穿透軸平行)的振動面之直線偏光穿透;例如能夠使用使二色性色素吸附配向在聚乙烯醇系樹脂薄膜而成之薄膜。作為二色性色素,例如可舉出碘、二色性有機染料等。 The polarizer 2 is a film having a property of absorbing a linear polarized light having a vibrating surface parallel to its absorption axis, and a linear polarized light having a vibrating surface orthogonal to the absorption axis (parallel to the transmission axis); For example, a film obtained by adsorbing a dichroic dye to a polyvinyl alcohol resin film can be used. Examples of the dichroic dye include iodine and a dichroic organic dye.
聚乙烯醇系樹脂係能夠藉由將聚乙酸乙烯 酯系樹脂皂化來得到。作為聚乙酸乙烯酯系樹脂,例如可舉出屬於乙酸乙烯酯的同元聚合物之聚乙酸乙烯酯、能夠與乙酸乙烯酯共聚合之單體(例如不飽和羧酸、烯烴、乙烯醚、不飽和磺酸、具有銨基之(甲基)丙烯醯胺等)和乙酸乙烯酯之共聚物等。 Polyvinyl acetate The ester resin is obtained by saponification. Examples of the polyvinyl acetate-based resin include polyvinyl acetate which is a homopolymer of vinyl acetate, and a monomer which can be copolymerized with vinyl acetate (for example, an unsaturated carboxylic acid, an olefin, a vinyl ether, or not). A copolymer of saturated sulfonic acid, (meth)acrylamide having an ammonium group, and the like, and a copolymer of vinyl acetate.
聚乙烯醇系樹脂的皂化度通常為85至100莫耳%,較佳為98莫耳%以上。聚乙烯醇系樹脂亦可經改性,例如亦可為經醛類改性而成之聚乙烯甲醛或聚乙烯縮醛等。聚乙烯醇系樹脂的平均聚合度通常為1000至10000,較佳為1500至5000。又,聚乙烯醇系樹脂的平均聚合度係能夠依據JIS K 6726而求取。 The degree of saponification of the polyvinyl alcohol-based resin is usually from 85 to 100 mol%, preferably 98 mol% or more. The polyvinyl alcohol-based resin may be modified, and may be, for example, a polyethylene formaldehyde or a polyvinyl acetal modified with an aldehyde. The polyvinyl alcohol-based resin generally has an average degree of polymerization of from 1,000 to 10,000, preferably from 1,500 to 5,000. Further, the average degree of polymerization of the polyvinyl alcohol-based resin can be determined in accordance with JIS K 6726.
通常係將由聚乙烯醇系樹脂製膜而成者使用作為偏光片2的胚膜。聚乙烯醇系樹脂係能夠藉由眾所周知的方法製膜。胚膜的厚度通常為1至150μm,考慮延伸容易性等時,較佳為10μm以上。 Usually, a film made of a polyvinyl alcohol-based resin is used as a precursor film of the polarizer 2. The polyvinyl alcohol-based resin can be formed into a film by a known method. The thickness of the germ film is usually from 1 to 150 μm, and is preferably 10 μm or more in consideration of easiness of stretching or the like.
偏光片2係例如對胚膜施行進行單軸延伸之步驟、使用二色性色素將薄膜染色而使其吸附該二色性色素之步驟、使用硼酸水溶液處理薄膜之步驟、及將薄膜進行水洗之步驟,最後進行乾燥而製造。偏光片2的厚度通常為1至30μm,從附黏著劑層的光學薄膜1的薄膜化之觀點而言,較佳為20μm以下;更佳為15μm以下,特別是10μm以下。 The polarizer 2 is, for example, a step of performing uniaxial stretching on the embryonic film, a step of dyeing the film by using a dichroic dye to adsorb the dichroic dye, a step of treating the film with an aqueous solution of boric acid, and washing the film with water. The steps are finally dried and manufactured. The thickness of the polarizer 2 is usually from 1 to 30 μm, and is preferably 20 μm or less, more preferably 15 μm or less, and particularly preferably 10 μm or less from the viewpoint of thinning of the optical film 1 to which the adhesive layer is attached.
使二色性色素吸附配向在聚乙烯醇系樹脂薄膜而成之偏光片2係能夠藉由下列方法來得到:1)使用 聚乙烯醇系樹脂薄膜的單獨薄膜作為胚膜,對該薄膜施行單軸延伸處理及二色性色素的染色處理之方法;以及2)將含有聚乙烯醇系樹脂的塗佈液(水溶液等)塗佈在基材薄膜且使其乾燥而得到具有聚乙烯醇系樹脂層之基材薄膜後,將其連同基材薄膜一起進行單軸延伸,對延伸後的聚乙烯醇系樹脂層施行二色性色素的染色處理,其次將基材薄膜剝離去除之方法。作為基材薄膜,係能夠使用由與後述能夠構成第1、第2樹脂薄膜3、4之熱可塑性樹脂同樣的熱可塑性樹脂所構成之薄膜,較佳是由聚對苯二甲酸乙二酯等的聚酯系樹脂、聚碳酸酯系樹脂、三乙酸纖維素等的纖維素系樹脂、降莰烯系樹脂等的環狀聚烯烴系樹脂、聚苯乙烯系樹脂等所構成之薄膜。利用上述2)的方法時,製造薄膜的偏光片2會變為容易,例如製造厚度7μm以下的偏光片2亦變為容易。 The polarizer 2 obtained by adsorbing a dichroic dye to a polyvinyl alcohol resin film can be obtained by the following methods: 1) use a film in which a single film of a polyvinyl alcohol resin film is used as a germ film, a uniaxial stretching process and a dyeing process of a dichroic dye are applied to the film; and 2) a coating liquid (aqueous solution or the like) containing a polyvinyl alcohol resin is used. After coating the base film and drying it to obtain a base film having a polyvinyl alcohol-based resin layer, it is uniaxially stretched together with the base film, and two colors are applied to the stretched polyvinyl alcohol-based resin layer. The dyeing treatment of the pigment is followed by the method of peeling off the base film. As the base film, a film composed of a thermoplastic resin similar to the thermoplastic resin capable of constituting the first and second resin films 3 and 4 to be described later can be used, and polyethylene terephthalate or the like is preferable. A film composed of a polyester resin, a polycarbonate resin, a cellulose resin such as cellulose triacetate, a cyclic polyolefin resin such as a decene-based resin, or a polystyrene resin. According to the method of the above 2), it is easy to produce the polarizer 2 of the film. For example, it is easy to produce the polarizer 2 having a thickness of 7 μm or less.
第1、第2樹脂薄膜3、4係可以是各自獨立為具有透光性的熱可塑性樹脂,較佳為光學上透明的熱可塑性樹脂,例如鏈狀聚烯烴系樹脂(聚乙烯系樹脂、聚丙烯系樹脂等)、環狀聚烯烴系樹脂(降莰烯系樹脂等)等的聚烯烴系樹脂;纖維素系樹脂(纖維素酯系樹脂等);聚酯系樹脂(聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯、聚對苯二甲酸丁二酯等);聚碳酸酯系樹脂(例如2,2-雙(4-羥苯基)丙烷等由雙酚衍生之聚碳酸酯等);(甲基)丙烯酸系樹脂;聚苯乙烯系樹脂;聚醚醚酮系樹脂;聚碸系樹脂、或該等混合物、共聚物等所構成之薄膜。該等之中,第1、第2樹 脂薄膜3、4係以各自可以是由環狀聚烯烴系樹脂、聚碳酸酯系樹脂、纖維素系樹脂、聚酯系樹脂、及(甲基)丙烯酸系樹脂等所構成之薄膜為佳,以由纖維素系樹脂及環狀聚烯烴系樹脂等所構成之薄膜為特佳。 The first and second resin films 3 and 4 may be thermoplastic resins each having a light transmissive property, and are preferably optically transparent thermoplastic resins such as a chain polyolefin resin (polyethylene resin, poly a polyolefin resin such as a propylene resin or a cyclic polyolefin resin (such as a decene-based resin); a cellulose resin (such as a cellulose ester resin); and a polyester resin (polyethylene terephthalate). Ethylene glycol, polyethylene naphthalate, polybutylene terephthalate, etc.; polycarbonate resin (for example, 2,2-bis(4-hydroxyphenyl)propane and the like derived from bisphenol (carbonate or the like); (meth)acrylic resin; polystyrene resin; polyether ether ketone resin; polyfluorene resin, or a film composed of such a mixture or a copolymer. Among these, the first and second trees It is preferable that each of the fat films 3 and 4 is a film composed of a cyclic polyolefin resin, a polycarbonate resin, a cellulose resin, a polyester resin, and a (meth)acrylic resin. A film composed of a cellulose resin and a cyclic polyolefin resin is particularly preferable.
作為鏈狀聚烯烴系樹脂,例如可舉出聚乙烯樹脂、聚丙烯樹脂等的鏈狀烯烴的同元聚合物、由2種以上的鏈狀烯烴所構成之共聚物等。 Examples of the chain-like polyolefin resin include a homopolymer of a chain olefin such as a polyethylene resin or a polypropylene resin, and a copolymer composed of two or more kinds of chain olefins.
環狀聚烯烴系樹脂係含有以降莰烯、四環十二烯(別名:二甲橋八氫萘)或該等的衍生物為代表例之環狀烯烴作為聚合單元之樹脂的總稱。作為環狀聚烯烴系樹脂,可舉出環狀烯烴的開環(共)聚合物及其氫化物、環狀烯烴的加成聚合物、環狀烯烴與乙烯、丙烯等鏈狀烯烴或具有乙烯基之芳香族化合物的共聚物、以及該等經不飽和羧酸或其衍生物改性而成之改性(共)聚合物等。該等之中,係以使用降莰烯、多環降莰烯系單體等的降莰烯系單體作為環狀烯烴之降莰烯系樹脂為佳。 The cyclic polyolefin-based resin is a general term for a resin containing a cyclic olefin represented by norbornene, tetracyclododecene (alias: dimethicone) or such a derivative as a polymerization unit. Examples of the cyclic polyolefin-based resin include a ring-opened (co)polymer of a cyclic olefin, a hydrogenated product thereof, an addition polymer of a cyclic olefin, a cyclic olefin, and a chain olefin such as ethylene or propylene or ethylene. A copolymer of an aromatic compound and a modified (co)polymer modified with the unsaturated carboxylic acid or a derivative thereof. Among these, a norbornene-based resin which uses a norbornene-based monomer such as a norbornene or a polycyclic norbornene-based monomer as a cyclic olefin is preferred.
纖維素系樹脂較佳為纖維素酯系樹脂,亦即纖維素的部分或完全酯化物等,例如可舉出纖維素的乙酸酯、丙酸酯、丁酸酯、該等的混合酯等。該等之中,以三乙酸纖維素、二乙酸纖維素、乙酸丙酸纖維素、乙酸丁酸纖維素等為佳。 The cellulose resin is preferably a cellulose ester resin, that is, a partial or complete esterified product of cellulose, and examples thereof include cellulose acetate, propionate, butyrate, and mixed esters thereof. . Among these, cellulose triacetate, cellulose diacetate, cellulose acetate propionate, cellulose acetate butyrate, and the like are preferred.
聚酯系樹脂係具有酯鍵之上述纖維素酯系樹脂以外的樹脂,通常係由多元羧酸或其衍生物與多元醇的聚縮合物所構成者。作為聚酯系樹脂,例如可舉出聚對 苯二甲酸乙二酯、聚對苯二甲酸丁二酯、聚萘二甲酸乙二酯、聚萘二甲酸丁二酯、聚對苯二甲酸丙二酯、聚萘二甲酸丙二酯、聚對苯二甲酸環己烷二甲酯、聚萘二甲酸環已烷二甲酯等。 The polyester-based resin is a resin other than the cellulose ester-based resin having an ester bond, and is usually composed of a polycondensate of a polyvalent carboxylic acid or a derivative thereof and a polyhydric alcohol. As the polyester resin, for example, a poly pair Ethylene phthalate, polybutylene terephthalate, polyethylene naphthalate, polybutylene naphthalate, polytrimethylene terephthalate, propylene naphthalate, poly Dimethyl chlorophthalate, cyclohexane dimethyl phthalate, and the like.
聚碳酸酯系樹脂係由碳酸及二醇或雙酚所形成之聚酯。該等之中,從耐熱性、耐候性及耐酸性的觀點而言,以在分子鏈具有二苯基烷烴之芳香族聚碳酸酯為佳。作為聚碳酸酯,例如可舉出由2,2-雙(4-羥苯基)丙烷(別名雙酚A)、2,2-雙(4-羥苯基)丁烷、1,1-雙(4-羥苯基)環己烷、1,1-雙(4-羥苯基)異丁烷、1,1-雙(4-羥苯基)乙烷等的雙酚所衍生之聚碳酸酯等。 The polycarbonate resin is a polyester formed of carbonic acid, a diol or a bisphenol. Among these, from the viewpoint of heat resistance, weather resistance, and acid resistance, an aromatic polycarbonate having a diphenyl alkane in a molecular chain is preferred. Examples of the polycarbonate include 2,2-bis(4-hydroxyphenyl)propane (alias bisphenol A), 2,2-bis(4-hydroxyphenyl)butane, and 1,1-double. Polycarbonate derived from bisphenols such as (4-hydroxyphenyl)cyclohexane, 1,1-bis(4-hydroxyphenyl)isobutane, 1,1-bis(4-hydroxyphenyl)ethane Ester and the like.
能夠構成第1、第2樹脂薄膜3、4之(甲基)丙烯酸系樹脂,係能夠是將源自甲基丙烯酸酯之結構單元作為主體(例如含有其50重量%以上)之聚合物,而且以其與其它共聚合成分共聚合而成之共聚物為佳。 The (meth)acrylic resin which can constitute the first and second resin films 3 and 4 can be a polymer having a structural unit derived from methacrylate as a main component (for example, containing 50% by weight or more), and Copolymers obtained by copolymerization with other copolymerization components are preferred.
(甲基)丙烯酸系樹脂亦可含有2種以上之源自甲基丙烯酸酯的結構單元。作為甲基丙烯酸酯,可舉出甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丁酯等甲基丙烯酸的C1至C4烷酯。 The (meth)acrylic resin may contain two or more kinds of structural units derived from methacrylate. Examples of the methacrylate include C 1 to C 4 alkyl methacrylates such as methyl methacrylate, ethyl methacrylate and butyl methacrylate.
作為能夠與甲基丙烯酸酯共聚合之共聚合成分,可舉出丙烯酸酯。丙烯酸酯較佳為丙烯酸甲酯、丙烯酸乙酯、丙烯酸丁酯、丙烯酸2-乙基己酯等丙烯酸的C1至C8烷酯。作為其它共聚合成分的具體例,可舉出(甲基)丙烯酸等的不飽和酸類;苯乙烯、鹵化苯乙烯、α-甲基苯 乙烯、乙烯基甲苯等的芳香族乙烯基化合物;(甲基)丙烯腈等的乙烯基氰化合物;順丁烯二酸酐、檸康酸酐等的不飽和酸酐;苯基順丁烯二醯亞胺、環己基順丁烯二醯亞胺等的不飽和醯亞胺等在分子內具有1個聚合性碳-碳雙鍵之丙烯酸酯以外的化合物。亦可將在分子內具有2個以上的聚合性碳-碳雙鍵之化合物作為共聚合成分使用。共聚合成分係能夠單獨或組合二種以上而使用。 An acrylate is mentioned as a copolymerization component which can copolymerize with a methacrylate. The acrylate is preferably a C 1 to C 8 alkyl ester of acrylic acid such as methyl acrylate, ethyl acrylate, butyl acrylate or 2-ethylhexyl acrylate. Specific examples of the other copolymerization component include unsaturated acids such as (meth)acrylic acid; aromatic vinyl compounds such as styrene, halogenated styrene, α-methylstyrene, and vinyltoluene; Vinyl cyanide compound such as acrylonitrile; unsaturated acid anhydride such as maleic anhydride or citraconic anhydride; unsaturated hydrazine such as phenyl maleimide or cyclohexylmethyleneimine A compound other than an acrylate having one polymerizable carbon-carbon double bond in the molecule such as an imine. A compound having two or more polymerizable carbon-carbon double bonds in the molecule may be used as a copolymerization component. The copolymerization component can be used singly or in combination of two or more.
就能夠提高薄膜的耐久性而言,(甲基)丙烯酸樹脂亦可在高分子主鏈具有環結構。環結構係以環狀酸酐結構、環狀醯亞胺結構、內酯環結構等的雜環結構為佳。作為環狀酸酐結構的具體例,可舉出戊二酸酐結構、琥珀酸酐結構等,作為環狀醯亞胺結構的具體例,可舉出戊二醯亞胺(Glutarimide)結構、琥珀醯亞胺結構等,作為內酯環結構的具體例,可舉出丁內酯環結構、戊內酯環結構等。 The (meth)acrylic resin may have a ring structure in the polymer main chain in order to improve the durability of the film. The ring structure is preferably a heterocyclic structure such as a cyclic acid anhydride structure, a cyclic quinone imine structure or a lactone ring structure. Specific examples of the cyclic acid anhydride structure include a glutaric anhydride structure and a succinic anhydride structure. Specific examples of the cyclic quinone imine structure include a Glutarimide structure and amber imine. Specific examples of the lactone ring structure, such as a structure, and the like, include a butyrolactone ring structure and a valerolactone ring structure.
從對薄膜的製膜性、薄膜的耐衝撃性等的觀點而言,(甲基)丙烯酸系樹脂亦可含有丙烯酸系橡膠粒子。所謂丙烯酸系橡膠粒子,係將以丙烯酸酯為主體之彈性聚合物作為必要成分之粒子,可舉出實質上只有由該彈性聚合物所構成之單層結構者、或將彈性聚合物設作1層之多層結構者。作為彈性聚合物的例子,可舉出以丙烯酸烷酯作為主成分,使其與能夠共聚合的其它乙烯基單體及交聯性單體共聚合而成之交聯彈性共聚物。作為當作彈性聚合物的主成分之丙烯酸烷酯,例如,可舉出丙烯酸甲酯、丙烯酸乙酯、丙烯酸丁酯、丙烯酸2-乙基己酯等丙烯酸的 C1至C8烷酯。烷基的碳數係較佳為4以上。 The (meth)acrylic resin may contain acrylic rubber particles from the viewpoint of film forming properties of the film, impact resistance of the film, and the like. The acrylic rubber particles are particles in which an elastic polymer mainly composed of acrylate is used as an essential component, and a single-layer structure consisting essentially of the elastic polymer or an elastic polymer is set as 1 The multilayer structure of the layer. Examples of the elastic polymer include a crosslinked elastic copolymer obtained by copolymerizing an alkyl acrylate as a main component with another vinyl monomer and a crosslinkable monomer copolymerizable. The alkyl acrylate which is a main component of the elastic polymer may, for example, be a C 1 to C 8 alkyl ester of acrylic acid such as methyl acrylate, ethyl acrylate, butyl acrylate or 2-ethylhexyl acrylate. The carbon number of the alkyl group is preferably 4 or more.
作為能夠與丙烯酸烷酯共聚合的其它乙烯基單體,能夠舉出在分子內具有1個聚合性碳-碳雙鍵之化合物,更具體地,可舉出如甲基丙烯酸甲酯之甲基丙烯酸酯、如苯乙烯之芳香族乙烯系化合物、如(甲基)丙烯腈之乙烯基氰化合物等。作為交聯性單體,能夠舉出在分子內具有至少2個聚合性碳-碳雙鍵之交聯性化合物,更具體地,可舉出乙二醇二(甲基)丙烯酸酯、丁二醇二(甲基)丙烯酸酯等多元醇的(甲基)丙烯酸酯、(甲基)丙烯酸烯丙酯等(甲基)丙烯酸的烯酯、及二乙烯基苯等。 Examples of the other vinyl monomer copolymerizable with the alkyl acrylate include a compound having one polymerizable carbon-carbon double bond in the molecule, and more specifically, a methyl group such as methyl methacrylate. An acrylate, an aromatic vinyl compound such as styrene, a vinyl cyanide compound such as (meth)acrylonitrile, or the like. The crosslinkable monomer may be a crosslinkable compound having at least two polymerizable carbon-carbon double bonds in the molecule, and more specifically, ethylene glycol di(meth)acrylate or dibutyl An (meth) acrylate of a polyhydric alcohol such as an alcohol di(meth)acrylate, an enester of (meth)acrylic acid such as allyl (meth)acrylate, and divinylbenzene.
相對於(甲基)丙烯酸系樹脂100重量份,丙烯酸系橡膠粒子的含量係以5重量份以上為佳,較佳為10重量份以上。丙烯酸系橡膠粒子的含量太多時,薄膜的表面硬度降低,而且在對薄膜施行表面處理時,對表面處理劑中的有機溶劑之耐溶劑性降低。因而,相對於(甲基)丙烯酸系樹脂100重量份,丙烯酸系橡膠粒子的含量通常為80重量份以下,較佳為60重量份以下。 The content of the acrylic rubber particles is preferably 5 parts by weight or more, and preferably 10 parts by weight or more based on 100 parts by weight of the (meth)acrylic resin. When the content of the acrylic rubber particles is too large, the surface hardness of the film is lowered, and when the film is subjected to surface treatment, the solvent resistance to the organic solvent in the surface treatment agent is lowered. Therefore, the content of the acrylic rubber particles is usually 80 parts by weight or less, preferably 60 parts by weight or less, based on 100 parts by weight of the (meth)acrylic resin.
第1、第2樹脂薄膜3、4係能夠含有在本發明的技術領域之通常的添加劑。作為添加劑,例如可舉出紫外線吸收劑、紅外線吸收劑、有機系染料、顏料、無機系色素、抗氧化劑、抗靜電劑、界面活性劑、潤滑劑、分散劑、熱安定劑等。作為紫外線吸收劑,可舉出柳酸酯化合物、二苯基酮化合物、苯并三唑化合物、三化合物、氰基(甲基)丙烯酸酯化合物、鎳錯鹽等。 The first and second resin films 3 and 4 can contain usual additives in the technical field of the present invention. Examples of the additive include an ultraviolet absorber, an infrared absorber, an organic dye, a pigment, an inorganic dye, an antioxidant, an antistatic agent, a surfactant, a lubricant, a dispersant, and a heat stabilizer. Examples of the ultraviolet absorber include a salicylate compound, a diphenylketone compound, a benzotriazole compound, and three A compound, a cyano (meth) acrylate compound, a nickel salt or the like.
第1、第2樹脂薄膜3、4各自可為未延伸的薄膜、或經單軸或是雙軸延伸的薄膜之任一種。第1樹脂薄膜3及/或第2樹脂薄膜4可為擔任保護偏光片2之保護膜,亦可為如後述的相位差膜的兼具光學功能之保護膜。又,第1樹脂薄膜3及第2樹脂薄膜4可為相同或不同的薄膜。 Each of the first and second resin films 3 and 4 may be either an unstretched film or a film that is uniaxially or biaxially stretched. The first resin film 3 and/or the second resin film 4 may be a protective film serving as the protective polarizer 2, or may be a protective film having an optical function as a retardation film to be described later. Further, the first resin film 3 and the second resin film 4 may be the same or different films.
又,第1樹脂薄膜3及/或第2樹脂薄膜4亦可在其外表面(與偏光片2為相反側的表面)具備硬塗層、防眩層、抗反射層、光擴散層、抗靜電層、防污層、導電層等的表面處理層(塗佈層)。該第1樹脂薄膜3及第2樹脂薄膜4的厚度各自通常為1至150μm,較佳為5至100μm(例如5至60μm),更佳為50μm以下(例如1至40μm),又更佳為30μm以下(例如5至25μm)。 Further, the first resin film 3 and/or the second resin film 4 may have a hard coat layer, an antiglare layer, an antireflection layer, a light diffusion layer, and an anti-reflection layer on the outer surface (the surface opposite to the polarizer 2). A surface treatment layer (coating layer) of an electrostatic layer, an antifouling layer, a conductive layer, or the like. The thickness of each of the first resin film 3 and the second resin film 4 is usually 1 to 150 μm, preferably 5 to 100 μm (for example, 5 to 60 μm), more preferably 50 μm or less (for example, 1 to 40 μm), and still more preferably Below 30 μm (for example, 5 to 25 μm).
特別是在如智慧型手機、平板型終端設備之中小型取向的偏光板時,從薄膜化的要求而言,多半是使用厚度30μm以下之較薄者作為第1樹脂薄膜3及/或第2樹脂薄膜4,但此種偏光板對抑制偏光片2的收縮力之力量較弱且耐久性容易變為不充分。將此種偏光板作為光學薄膜10使用時,本發明之附黏著劑層的光學薄膜1亦具有良好的耐久性。 In particular, in the case of a small-sized polarizing plate such as a smart phone or a flat-type terminal device, it is preferable to use a thinner one having a thickness of 30 μm or less as the first resin film 3 and/or the second. The resin film 4 is weak in the strength of the polarizing plate 2 and suppresses the contraction force of the polarizer 2, and the durability is likely to be insufficient. When such a polarizing plate is used as the optical film 10, the optical film 1 with an adhesive layer of the present invention also has good durability.
第1、第2樹脂薄膜3、4係能夠透過接著劑層或黏著劑層而貼合在偏光片2。作為形成接著劑層之接著劑,能夠使用水系接著劑或活性能量線硬化性接著劑。 The first and second resin films 3 and 4 can be bonded to the polarizer 2 through the adhesive layer or the adhesive layer. As the adhesive for forming the adhesive layer, a water-based adhesive or an active energy ray-curable adhesive can be used.
作為水系接著劑,可舉出慣用的水系接著 劑(例如,由聚乙烯醇系樹脂水溶液所構成之接著劑、水系二液型胺甲酸酯系乳液接著劑、醛化合物、環氧化合物、三聚氰胺系化合物、羥甲基化合物、異氰酸酯化合物、胺化合物、多價金屬鹽等的交聯劑等)。該等之中,能夠適當使用由聚乙烯醇系樹脂水溶液所構成之水系接著劑。又,使用水系接著劑時,係以將偏光片2與第1、第2樹脂薄膜3、4貼合後,實施用以將在水系接著劑中所含有的水除去之乾燥步驟為佳。乾燥步驟後,亦可設置在例如20至45℃左右的溫度熟化之熟化步驟。 As a water-based adhesive, a conventional water system can be cited. An agent (for example, an adhesive composed of a polyvinyl alcohol-based resin aqueous solution, an aqueous two-liquid urethane emulsion adhesive, an aldehyde compound, an epoxy compound, a melamine compound, a methylol compound, an isocyanate compound, or an amine) a crosslinking agent such as a compound or a polyvalent metal salt or the like). Among these, a water-based adhesive composed of a polyvinyl alcohol-based resin aqueous solution can be suitably used. In the case of using a water-based adhesive, it is preferable to apply a drying step for removing water contained in the aqueous adhesive after bonding the polarizer 2 to the first and second resin films 3 and 4. After the drying step, a ripening step of curing at a temperature of, for example, about 20 to 45 ° C may be provided.
上述所謂活性能量線硬化性接著劑係指藉由照射紫外線、電子束等的活性能量線而硬化之接著劑,例如可舉出含有聚合性化合物及光聚合起始劑之硬化性組成物、有光反應性樹脂之硬化性組成物、含有黏結劑樹脂及光反應性交聯劑之硬化性組成物等,較佳為紫外線硬化性接著劑。 The above-mentioned active energy ray-curable adhesive agent is an adhesive which is cured by irradiation with an active energy ray such as an ultraviolet ray or an electron beam, and examples thereof include a curable composition containing a polymerizable compound and a photopolymerization initiator, and The curable composition of the photoreactive resin, the curable composition containing the binder resin and the photoreactive crosslinking agent, and the like are preferably an ultraviolet curable adhesive.
使用活性能量線硬化性接著劑時,係進行下述硬化步驟:將偏光片2與第1、第2樹脂薄膜3、4貼合後,視需要進行乾燥步驟,其次照射活性能量線,藉此使活性能量線硬化性接著劑硬化。活性能量線的光源係沒有特別限定,以在波長400nm以下具有發光分布之紫外線為佳。 When the active energy ray-curable adhesive is used, the curing step is performed by bonding the polarizer 2 to the first and second resin films 3 and 4, and then performing a drying step as needed, and then irradiating the active energy ray. The active energy ray-curable adhesive is cured. The light source of the active energy ray is not particularly limited, and it is preferably an ultraviolet ray having a light-emitting distribution at a wavelength of 400 nm or less.
作為將偏光片2與第1、第2樹脂薄膜3、4貼合之方法,可舉出對該等至少任一者之一貼合面施行皂化處理、電暈處理、電漿處理等的表面活性化處理之方法 等。將樹脂薄膜貼合在偏光片2的兩面時,用以貼合該等樹脂薄膜之接著劑可為同種的接著劑,亦可為異種的接著劑。 As a method of bonding the polarizer 2 to the first and second resin films 3 and 4, a surface to which one of the bonding surfaces is subjected to saponification treatment, corona treatment, plasma treatment, or the like can be given. Method of activation treatment Wait. When the resin film is bonded to both surfaces of the polarizing film 2, the adhesive for bonding the resin films may be the same kind of adhesive or a different type of adhesive.
偏光板10a、10b係能夠進一步含有其它薄膜或層。其具體例為後述之相位差膜、以及亮度提升薄膜、防眩薄膜、抗反射膜、擴散膜、聚光薄膜、黏著劑層20以外的黏著劑層、塗佈層、保護膜等。保護膜係用以保護偏光板等光學薄膜10的表面避免產生刮傷和污染之目的而使用,而且在將附黏著劑層的光學薄膜1貼合在例如金屬層或基板上之後,通常會被剝離除去。 The polarizing plates 10a and 10b can further contain other films or layers. Specific examples thereof include a retardation film to be described later, and a brightness enhancement film, an antiglare film, an antireflection film, a diffusion film, a light concentrating film, an adhesive layer other than the adhesive layer 20, a coating layer, a protective film, and the like. The protective film is used for the purpose of protecting the surface of the optical film 10 such as a polarizing plate from scratches and contamination, and is usually after the optical film 1 with the adhesive layer is attached to, for example, a metal layer or a substrate. Stripped and removed.
保護膜通常由:基材薄膜、及被層積在其上之黏著劑層所構成。基材薄膜係能夠由熱可塑性樹脂、例如聚乙烯系樹脂、聚丙烯系樹脂等的聚烯烴系樹脂;聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯等的聚酯系樹脂;聚碳酸酯系樹脂;(甲基)丙烯酸系樹脂等所構成。 The protective film is usually composed of a base film and an adhesive layer laminated thereon. The base film may be a thermoplastic resin, for example, a polyolefin resin such as a polyethylene resin or a polypropylene resin; a polyester resin such as polyethylene terephthalate or polyethylene naphthalate; A polycarbonate resin or a (meth)acrylic resin is used.
[2-3]相位差板 [2-3] phase difference plate
在相位差板所含有的相位差膜係如上述,為顯示光學異向性之光學薄膜,其可以是藉由將樹脂薄膜延伸至1.01至6倍左右而得到之延伸膜,該樹脂薄膜係由:在上述例示作為可使用在第1、第2樹脂薄膜3、4之熱可塑性樹脂、以及例如聚乙烯醇系樹脂、聚芳酯系樹脂、聚醯亞胺系樹脂、聚醚碸系樹脂、聚偏二氟乙烯(polyvinylidene fluoride)/聚甲基丙烯酸甲酯系樹脂、液晶聚酯系樹脂、乙烯-乙酸乙烯酯共聚物皂化物、聚氯乙烯系樹脂等所構成者。該等之 中,以將聚碳酸酯系樹脂薄膜或環狀烯烴系樹脂薄膜、(甲基)丙烯酸系樹脂薄膜或纖維素系樹脂薄膜進行單軸延伸或雙軸延伸而成之延伸膜為佳。又,在本說明書中,亦將零遲滯值薄膜包含在相位差膜內(但是,亦能夠使用作為保護膜)。此外,被稱為單軸性相位差膜、廣視野角相位差膜、低光彈性模數相位差膜等之薄膜,亦能夠應用作為相位差膜。 The retardation film contained in the retardation film is an optical film exhibiting optical anisotropy as described above, and may be a stretched film obtained by stretching a resin film to about 1.01 to 6 times, which is obtained by a resin film. In the above, the thermoplastic resin which can be used in the first and second resin films 3 and 4, and, for example, a polyvinyl alcohol resin, a polyarylate resin, a polyimide resin, a polyether oxime resin, A polyvinylidene fluoride/polymethyl methacrylate resin, a liquid crystal polyester resin, an ethylene-vinyl acetate copolymer saponified product, a polyvinyl chloride resin, or the like. Such Among them, a stretched film obtained by uniaxially stretching or biaxially stretching a polycarbonate resin film, a cyclic olefin resin film, a (meth)acrylic resin film or a cellulose resin film is preferred. Further, in the present specification, a film having a zero hysteresis value is also included in the retardation film (however, it can also be used as a protective film). Further, a film called a uniaxial retardation film, a wide viewing angle retardation film, or a low photoelastic modulus retardation film can also be applied as a retardation film.
所謂零遲滯值薄膜係指面內相位差值Re及厚度方向相位差值Rth同時為-15至15nm之薄膜。該相位差膜係能夠適合使用在IPS模式的液晶顯示裝置。面內相位差值Re及厚度方向相位差值Rth係以同時為-10至10nm為佳,更佳是同時為-5至5nm。在此所稱的面內相位差值Re及厚度方向相位差值Rth係在波長590nm之值。 The zero hysteresis value film refers to a film in which the in-plane phase difference value R e and the thickness direction phase difference value R th are both -15 to 15 nm. This retardation film can be suitably used in a liquid crystal display device of the IPS mode. The in-plane phase difference value R e and the thickness direction phase difference value R th are preferably -10 to 10 nm at the same time, more preferably -5 to 5 nm at the same time. The in-plane phase difference value R e and the thickness direction phase difference value R th are referred to as values at a wavelength of 590 nm.
面內相位差值Re及厚度方向相位差值Rth各自係由下述式定義: The in-plane phase difference value R e and the thickness direction phase difference value R th are each defined by the following formula:
Re=(nx-ny)×d R e =(n x -n y )×d
Rth=[(nx+ny)/2-nz]×d R th =[(n x +n y )/2-n z ]×d
式中,nx為薄膜面內的慢軸方向(x軸方向)之折射率,ny為薄膜面內的快軸方向(在面內與x軸正交之y軸方向)的折射率,nz為薄膜厚度方向(與薄膜面垂直的z軸方向)的折射率,d為薄膜厚度。 Wherein, n-x is a slow axis direction (x axis direction) of the refractive index in the film plane, n-y is the refractive index of fast axis direction (x-axis and y-axis direction orthogonal to the in-plane) in the plane of the film, n z is a refractive index in the film thickness direction (z-axis direction perpendicular to the film surface), and d is a film thickness.
零遲滯值薄膜中係能夠使用例如由纖維素系樹脂、鏈狀聚烯烴系樹脂及環狀聚烯烴系樹脂等的聚烯烴系樹脂、聚對苯二甲酸乙二酯系樹脂或(甲基)丙烯酸系 樹脂所構成之樹脂薄膜。特別是因為相位差值容易控制且容易取得,故能夠適合使用纖維素系樹脂、聚烯烴系樹脂或(甲基)丙烯酸系樹脂。 In the film having a zero hysteresis value, for example, a polyolefin resin such as a cellulose resin, a chain polyolefin resin, or a cyclic polyolefin resin, or a polyethylene terephthalate resin or (meth) can be used. Acrylic A resin film composed of a resin. In particular, since the phase difference value is easily controlled and easily obtained, a cellulose resin, a polyolefin resin, or a (meth)acrylic resin can be suitably used.
又,會因液晶性化合物的塗佈/配向而使光學異向性顯現之薄膜、及會因無機層狀化合物的塗佈而使光學異向性顯現之薄膜,均能夠使用作為相位差膜。此種相位差膜,係有:被稱為溫度補償型相位差膜者,又,JX日礦日石ENERGY(股)以「NH FILM」的商品名銷售之傾斜配向有棒狀液晶之薄膜、富士FILM(股)以「WV FILM」的商品名銷售之傾斜配向有圓盤狀液晶之薄膜、住友化學(股)以「VAC FILM」的商品名銷售之完全雙軸配向型的薄膜、及相同地由住友化學(股)以「new VAC FILM」的商品名銷售之雙軸配向型的薄膜等。又,層積在相位差膜的至少一面之樹脂薄膜,能夠是例如上述的保護膜。 In addition, a film which exhibits optical anisotropy due to application and alignment of a liquid crystal compound, and a film which exhibits optical anisotropy due to application of an inorganic layered compound can be used as a retardation film. Such a retardation film is a film which is called a temperature-compensated retardation film, and a JX Nippon Nippon ENERGY Co., Ltd., which is sold under the trade name of "NH FILM", has a film of a rod-like liquid crystal. Fuji FILM (shares) sold under the trade name "WV FILM", a film with a disc-shaped liquid crystal, and a full biaxial alignment film sold under the trade name "VAC FILM" by Sumitomo Chemical Co., Ltd. A biaxially oriented film sold by Sumitomo Chemical Co., Ltd. under the trade name "new VAC FILM". Further, the resin film laminated on at least one surface of the retardation film can be, for example, the above-mentioned protective film.
[3]光學積層體 [3] Optical laminate
第4圖至第8圖係顯示包含附有由本發明之黏著劑組成物所形成之黏著劑層的光學薄膜之光學積層體的一例之概略剖面圖。 4 to 8 are schematic cross-sectional views showing an example of an optical layered body including an optical film having an adhesive layer formed of the adhesive composition of the present invention.
第4圖顯示之光學積層體5,係將已層積在基板40上之金屬層30(或金屬線路層30)層積在前述附黏著劑層的光學薄膜1a(或附黏著劑層的偏光板1a)的黏著劑層側之面而成之光學積層體。前述附黏著劑層的光學薄膜1a係將黏著劑層20層積在前述偏光板10a的偏光片2側之面而成者。 The optical layered body 5 shown in Fig. 4 is obtained by laminating a metal layer 30 (or a metal wiring layer 30) laminated on a substrate 40 on the optical film 1a of the above-mentioned adhesive layer (or polarization of an adhesive layer). An optical layered body formed on the side of the adhesive layer side of the board 1a). The optical film 1a with the adhesive layer is formed by laminating the adhesive layer 20 on the side of the polarizing plate 2 of the polarizing plate 10a.
第5圖顯示之光學積層體6,係將已層積在 基板40上之金屬層30層積在附黏著劑層的光學薄膜1b(或附黏著劑層的偏光板1b)的黏著劑層側之面而成之光學積層體。前述附黏著劑層的光學薄膜1b係將黏著劑層20層積在前述偏光板10b的第2樹脂薄膜4側之面而成之光學薄膜。 Figure 5 shows the optical laminate 6, which will have been laminated The metal layer 30 on the substrate 40 is laminated on the surface of the adhesive film layer of the optical film 1b (or the polarizing plate 1b to which the adhesive layer is attached) of the adhesive layer. The optical film 1b with the pressure-sensitive adhesive layer is an optical film in which an adhesive layer 20 is laminated on the surface of the second resin film 4 of the polarizing plate 10b.
光學積層體5、6,係能夠藉由將附黏著劑層的光學薄膜(1a、1b)透過黏著劑層20而貼合金屬層30來得到,其中該金屬層30係層積在基板40上。 The optical laminates 5 and 6 can be obtained by laminating the optical film (1a, 1b) with the adhesive layer through the adhesive layer 20, wherein the metal layer 30 is laminated on the substrate 40. .
作為將金屬層30形成在基板40上之方法,例如可舉出濺鍍法等。基板40可為構成觸控輸入元件中所包含的液晶胞之透明基板,較佳為玻璃基板。作為該玻璃基板的材料,能夠使用鹼石灰玻璃、低鹼玻璃、無鹼玻璃等。金屬層30可形成在基板40的全面,亦可形成在其中一部分。 As a method of forming the metal layer 30 on the substrate 40, for example, a sputtering method or the like can be given. The substrate 40 may be a transparent substrate constituting a liquid crystal cell included in the touch input element, and is preferably a glass substrate. As a material of the glass substrate, soda lime glass, low alkali glass, alkali-free glass, or the like can be used. The metal layer 30 may be formed on the entire surface of the substrate 40 or may be formed in a part thereof.
金屬層30係例如可為含有至少1種選自由鋁、銅、銀、鐵、錫、鋅、鎳、鉬、鉻、鎢、鉛及含有該等2種以上金屬的合金之金屬元素之層。該等之中,從導電性的觀點而言,較佳是可為含有選自鋁、銅、銀及金之至少1種金屬元素之層,從導電性及成本的觀點而言,較佳是可為含有鋁元素之層,更佳是可為含有以鋁元素作為主成分(占構成金屬層30之總金屬成分的50重量%以上)之層。 The metal layer 30 may be, for example, a layer containing at least one metal element selected from the group consisting of aluminum, copper, silver, iron, tin, zinc, nickel, molybdenum, chromium, tungsten, lead, and an alloy containing the two or more metals. Among these, from the viewpoint of conductivity, it is preferably a layer containing at least one metal element selected from the group consisting of aluminum, copper, silver, and gold, and from the viewpoint of conductivity and cost, it is preferably It may be a layer containing an aluminum element, and more preferably a layer containing an aluminum element as a main component (according to 50% by weight or more of the total metal component constituting the metal layer 30).
金屬層30係例如亦可為ITO(錫摻雜氧化銦)等的透明電極層,亦可同時具有金屬層30及由ITO等的 金屬氧化物所構成之透明電極層。又,亦可使用在基板上配置細線的金屬線路層而成之金屬網狀物、或在黏結劑中添加金屬奈米粒子、金屬奈米線材而成之層。 The metal layer 30 may be, for example, a transparent electrode layer such as ITO (tin-doped indium oxide), or may have both the metal layer 30 and ITO or the like. A transparent electrode layer composed of a metal oxide. Further, a metal mesh in which a thin metal wire layer is disposed on a substrate, or a layer in which a metal nanoparticle or a metal nanowire is added to a binder may be used.
金屬層30的調製方法係沒有特別限定,可為金屬箔,亦可為藉由真空蒸鍍法、濺鍍法、離子噴鍍法、噴墨印刷法、凹版印刷法所形成者,以藉由濺鍍法、噴墨印刷法、凹版印刷法所形成的金屬層為佳,更佳是藉由濺鍍所形成的金屬層。金屬層30的厚度係沒有特別限定,通常為3μm以下,以1μm以下為佳,更佳為0.8μm以下,且通常為0.01μm以上。而且,金屬層30為金屬線路層(例如金屬網狀物)時,該金屬線路的線寬通常為10μm以下,以5μm以下為佳,更佳為3μm以下,且通常為0.5μm以上。 The method of preparing the metal layer 30 is not particularly limited, and may be a metal foil, or may be formed by a vacuum deposition method, a sputtering method, an ion plating method, an inkjet printing method, or a gravure printing method. A metal layer formed by a sputtering method, an inkjet printing method, or a gravure printing method is preferred, and a metal layer formed by sputtering is more preferable. The thickness of the metal layer 30 is not particularly limited, but is usually 3 μm or less, preferably 1 μm or less, more preferably 0.8 μm or less, and usually 0.01 μm or more. Further, when the metal layer 30 is a metal wiring layer (for example, a metal mesh), the line width of the metal wiring is usually 10 μm or less, preferably 5 μm or less, more preferably 3 μm or less, and usually 0.5 μm or more.
第6圖顯示之光學積層體7,係將前述附黏著劑層的光學薄膜1之黏著劑層20層積在基板40上而成之光學積層體。 The optical layered body 7 shown in Fig. 6 is an optical layered body in which the adhesive layer 20 of the optical film 1 with the adhesive layer is laminated on the substrate 40.
第7圖顯示之光學積層體8,係將進一步層積在已層積在基板40上之金屬層30的表面上(與基板40為相反側的表面上)之樹脂層50,層積在前述附黏著劑層的光學薄膜1之黏著劑層20側的面而成之光學積層體。作為形成樹脂層50之樹脂,例如可舉出前述例示之構成第1或第2樹脂薄膜之樹脂等。 The optical layered body 8 shown in Fig. 7 is a resin layer 50 which is further laminated on the surface of the metal layer 30 which has been laminated on the substrate 40 (on the surface opposite to the substrate 40), and laminated in the foregoing. An optical layered body in which the surface of the optical film 1 of the adhesive layer is adhered to the side of the adhesive layer 20. The resin constituting the resin layer 50 may, for example, be a resin constituting the first or second resin film exemplified above.
第8圖顯示之光學積層體9,係除了將複數之金屬層30以預定間隔往縱橫方向層積在基板40上,而 且在該複數之金屬層30之間(或間隙)且該金屬層30的表面上(與基板40為相反側的表面上)形成(或層積)樹脂層50以外,其餘與光學積層體7同樣。該光學積層體8的形態(將金屬層30圖案化成為預定形狀後之形態)時,金屬層30係例如亦可為觸控輸入式液晶顯示裝置所具有之觸控輸入元件的金屬線路層(亦即電極層)。 The optical layered body 9 shown in Fig. 8 is formed by laminating a plurality of metal layers 30 on the substrate 40 at a predetermined interval in the longitudinal and lateral directions. And the resin layer 50 is formed (or laminated) on the surface (or gap) of the plurality of metal layers 30 and on the surface of the metal layer 30 (on the surface opposite to the substrate 40), and the optical layered body 7 is the same. same. In the form of the optical layered body 8 (the pattern in which the metal layer 30 is patterned into a predetermined shape), the metal layer 30 may be, for example, a metal wiring layer of a touch input element of a touch input type liquid crystal display device ( That is, the electrode layer).
在光學積層體8中,複數之金屬層30可全體或部分地接觸黏著劑層20,亦可不接觸。又,金屬層30亦可為含有上述金屬或合金之連續膜。又,亦可將樹脂層50省略。 In the optical laminate 8, the plurality of metal layers 30 may be in contact with the adhesive layer 20 in whole or in part, or may not be in contact. Further, the metal layer 30 may be a continuous film containing the above metal or alloy. Further, the resin layer 50 may be omitted.
將附黏著劑層的光學薄膜(1、1a、1b)、與基板40(玻璃基板、透明基板等)或金屬層30(透明電極層)貼合而製造光學積層體後,若產生若干不良時,有時必須將附黏著劑層的光學薄膜從基板40或金屬層30剝離,將其它的附黏著劑層的光學薄膜1重新貼合在基板40或金屬層30,亦即所謂的再加工作業。附有由本發明之黏著劑組成物所形成之黏著劑層的光學薄膜1,係在剝離後之玻璃基板或透明電極表面不易產生起雲、殘膠等,具有優異的再加工性。 When the optical film (1, 1a, 1b) with the adhesive layer is bonded to the substrate 40 (glass substrate, transparent substrate, etc.) or the metal layer 30 (transparent electrode layer) to produce an optical layered body, if some defects occur. In some cases, it is necessary to peel the optical film with the adhesive layer from the substrate 40 or the metal layer 30, and reattach the other optical film 1 with the adhesive layer to the substrate 40 or the metal layer 30, that is, so-called rework operation. . The optical film 1 to which the adhesive layer formed of the adhesive composition of the present invention is attached is less likely to cause clouding, residual glue, or the like on the surface of the glass substrate or the transparent electrode after peeling, and has excellent reworkability.
[4]液晶顯示裝置 [4] Liquid crystal display device
本發明之液晶顯示裝置,係包含上述附有由本發明之黏著劑組成物所形成之黏著劑層的光學薄膜1,更典型地,係包含上述光學積層體。 The liquid crystal display device of the present invention comprises the optical film 1 having the above-described adhesive layer formed of the adhesive composition of the present invention, and more typically comprises the above optical laminate.
因此,本發明之液晶顯示裝置係具有優異的耐久性。 Therefore, the liquid crystal display device of the present invention has excellent durability.
本發明之液晶顯示裝置,亦可為具有觸控面板功能之觸控輸入式液晶顯示裝置。觸控輸入式液晶顯示裝置,係具備包含液晶胞之觸控輸入元件、及背光板。觸控面板的構成可為眾所周知的型式(例如外掛式(out-cell式)、內嵌式(on-cell式、in-cell式)等),又,觸控面板的動作方式,可為眾所周知的方式[例如電阻膜方式、靜電容量方式(表面型靜電容量方式、投影型靜電容量方式)等]。本發明之附黏著劑層的光學薄膜1可配置在觸控輸入元件(液晶胞)的辨識側,亦可配置在背光板側,亦可配在雙方。液晶胞的驅動方式可為TN方式、VA方式、IPS方式、多區域(Multi-Domain)方式、OCB方式等先前眾所周知的任何方式。又,在本發明之液晶顯示裝置,光學積層體所具有的基板40,亦可為被上述液晶胞包含之基板(典型地為玻璃基板)。 The liquid crystal display device of the present invention may also be a touch input liquid crystal display device having a touch panel function. The touch input type liquid crystal display device includes a touch input element including a liquid crystal cell, and a backlight. The structure of the touch panel can be a well-known type (for example, an out-cell type, an in-cell type, an in-cell type, etc.), and a touch panel operation mode can be known. The method [for example, a resistive film method, a capacitance method (surface type electrostatic capacitance method, projection type electrostatic capacitance method), etc.]. The optical film 1 with the adhesive layer of the present invention can be disposed on the identification side of the touch input element (liquid crystal cell), or can be disposed on the backlight side, or can be disposed on both sides. The driving method of the liquid crystal cell may be any of the previously known methods such as the TN mode, the VA mode, the IPS mode, the multi-domain mode, and the OCB mode. Further, in the liquid crystal display device of the present invention, the substrate 40 included in the optical layered body may be a substrate (typically a glass substrate) included in the liquid crystal cell.
以下,揭示實施例及比較例而更具體地說明本發明,但是本發明係不被該等例限定。以下只要未特別聲明,則表示使用量、含量之份及%均為重量基準。 Hereinafter, the present invention will be more specifically described by way of examples and comparative examples, but the present invention is not limited by the examples. Unless otherwise stated, the amounts used, the parts by weight, and the % are all based on the weight.
<製造例1:黏著劑層用(甲基)丙烯酸系樹脂(A-1)的製造> <Production Example 1: Production of (meth)acrylic resin (A-1) for an adhesive layer>
在具備冷卻管、氮導入管、溫度計及攪拌機之反應容器,添加由乙酸乙酯81.8份與表1顯示的組成(表1的數值為重量份)之單體混合而得到的溶液。使用氮氣置換反應容器內的空氣後,使內溫成為60℃。隨後,添加使偶氮雙 異丁腈0.12份溶解在乙酸乙酯10份而成的溶液。在同溫度保持1小時後,在內溫保持54至56℃的情況下,以添加速度17.3份/Hr將乙酸乙酯連續地添加至反應容器內,以使聚合物的濃度成為大約35%。從乙酸乙酯添加開始起算至經過12小時為止,將內溫保持在54至56℃後,進一步添加乙酸乙酯,使聚合物的濃度調整成為20%,得到(甲基)丙烯酸系樹脂(A-1)的乙酸乙酯溶液。所得到的(甲基)丙烯酸系樹脂(A-1)之重量平均分子量Mw為139萬,重量平均分子量Mw與數量平均分子量Mn的比(Mw/Mn)為5.32。 In a reaction vessel equipped with a cooling tube, a nitrogen introduction tube, a thermometer, and a stirrer, a solution obtained by mixing 81.8 parts of ethyl acetate with a monomer having a composition shown in Table 1 (the numerical value of Table 1 is a part by weight) was added. After replacing the air in the reaction vessel with nitrogen, the internal temperature was made 60 °C. Subsequently, adding azo double 0.12 part of isobutyronitrile was dissolved in 10 parts of ethyl acetate. After maintaining at the same temperature for 1 hour, ethyl acetate was continuously added to the reaction vessel at an addition rate of 17.3 parts/Hr while maintaining the internal temperature at 54 to 56 ° C so that the concentration of the polymer became about 35%. From the start of the addition of ethyl acetate to the lapse of 12 hours, the internal temperature was maintained at 54 to 56 ° C, and then ethyl acetate was further added to adjust the concentration of the polymer to 20% to obtain a (meth)acrylic resin (A). -1) Ethyl acetate solution. The weight average molecular weight Mw of the obtained (meth)acrylic resin (A-1) was 1.39 million, and the ratio (Mw/Mn) of the weight average molecular weight Mw and the number average molecular weight Mn was 5.32.
<製造例2-12:黏著劑層用(甲基)丙烯酸系樹脂(A-2至12)的製造> <Production Example 2-12: Production of (meth)acrylic resin (A-2 to 12) for an adhesive layer>
除了使單體的組成成為表1顯示之組成以外,其餘與製造例1同樣地進行,得到(甲基)丙烯酸系樹脂(A-2至12)的乙酸乙酯溶液(樹脂濃度:20%)。所得到的(甲基)丙烯酸系樹脂(A-2至12)之重量平均分子量Mw均為130萬至150萬的範圍,Mw/Mn為4至6的範圍。 The ethyl acetate solution of the (meth)acrylic resin (A-2 to 12) was obtained in the same manner as in Production Example 1 except that the composition of the monomer was changed to the composition shown in Table 1 (resin concentration: 20%). . The weight average molecular weight Mw of the obtained (meth)acrylic resin (A-2 to 12) is in the range of 1.3 million to 1,500,000, and Mw/Mn is in the range of 4 to 6.
在以上的製造例中,關於重量平均分子量Mw及數量平均分子量Mn,係將4支TOSOH(股)製的「TSKgel XL」、及1支昭和電工(股)製的「Shodex GPC KF-802」合計5支作為管柱,並以串聯連接的方式配置在GPC裝置,而且使用四氫呋喃作為洗提液,在試料濃度5mg/mL、試料導入量100μL、溫度40℃、流速1mL/分鐘的條件下,藉由標準聚苯乙烯換算來測定者。得到GPC的 排出曲線時之條件亦與其同樣。 In the above-mentioned production example, the weight average molecular weight Mw and the number average molecular weight Mn are "TSKgel XL" made of 4 TOSOH (shares) and "Shodex GPC KF-802" made by 1 Showa Denko (share). A total of five tubes were used as a column, and they were placed in a GPC apparatus in series, and tetrahydrofuran was used as an eluent. The sample concentration was 5 mg/mL, the sample introduction amount was 100 μL, the temperature was 40 ° C, and the flow rate was 1 mL/min. It is measured by standard polystyrene conversion. Get GPC The conditions for discharging the curve are also the same.
玻璃轉移溫度Tg係使用SII Nano Technology(股)製的差示掃描量熱計(DSC)「EXSTAR DSC6000」,在氮氣環境下、測定溫度範圍-80至50℃、升溫速度10℃/分鐘的條件下進行測定。 Glass transition temperature Tg is based on SII Nano A differential scanning calorimeter (DSC) "EXSTAR DSC6000" manufactured by Technology Co., Ltd. was measured under a nitrogen atmosphere at a measurement temperature range of -80 to 50 ° C and a temperature increase rate of 10 ° C / min.
將在各製造例之單體的組成(表1的數值為重量份)顯示在表1。 The composition of the monomers in each of the production examples (the numerical values in Table 1 are parts by weight) are shown in Table 1.
在表1的「單體組成」欄之簡稱係意味著下述的單體。 The abbreviations in the "monomer composition" column of Table 1 mean the following monomers.
BA:丙烯酸丁酯(同元聚合物的玻璃轉移溫度:-54℃)、MA:丙烯酸甲酯(同元聚合物的玻璃轉移溫度:10℃)、HEA:丙烯酸2-羥基乙酯。 BA: butyl acrylate (glass transition temperature of the homopolymer: -54 ° C), MA: methyl acrylate (glass transition temperature of the homopolymer: 10 ° C), HEA: 2-hydroxyethyl acrylate.
4HBA:丙烯酸4-羥基丁酯 4HBA: 4-hydroxybutyl acrylate
5HPA:丙烯酸5-羥基戊酯 5HPA: 5-hydroxypentyl acrylate
PEA:丙烯酸苯氧基乙酯 PEA: phenoxyethyl acrylate
PEA2:苯氧基二乙二醇丙烯酸酯 PEA2: phenoxy diethylene glycol acrylate
BMAA:丁氧基甲基丙烯醯胺 BMAA: Butoxymethyl propylene amide
AA:丙烯酸 AA: Acrylic
<實施例1至12、比較例1至9> <Examples 1 to 12, Comparative Examples 1 to 9>
(1)黏著劑組成物的調製 (1) Modulation of adhesive composition
在上述製造例所得到之(甲基)丙烯酸系樹脂的乙酸乙酯溶液(樹脂濃度:20%)中,將相對於該溶液的固形物100份為表2顯示之量(重量份)的交聯劑(B)、矽烷化合物(C)、及離子性化合物(D)混合,而且以使固形物濃度成為14%之方式添加乙酸乙酯,得到黏著劑組成物。表2顯示之各調配成分的調配量,在所使用的商品含有溶劑等時,係設作其所含有的有效成分之重量份數。 In the ethyl acetate solution (resin concentration: 20%) of the (meth)acrylic resin obtained in the above production example, 100 parts of the solid matter with respect to the solution was the amount (parts by weight) shown in Table 2 The crosslinking agent (B), the decane compound (C), and the ionic compound (D) were mixed, and ethyl acetate was added so that the solid content concentration became 14%, and the adhesive composition was obtained. The blending amount of each of the blending components shown in Table 2 is a part by weight of the active ingredient contained in the product to be used when a solvent or the like is used.
在表2以簡稱表示之各調配成分的詳細內容係如以下。 The details of each of the blending components indicated by the abbreviation in Table 2 are as follows.
(交聯劑) (crosslinking agent)
B-1:甲苯二異氰酸酯的三羥甲基丙烷加成物的乙酸乙酯溶液(固形物濃度75%),從TOSOH(股)取得之商品名「CORONATE L」。 B-1: Ethyl acetate solution of a trimethylolpropane adduct of toluene diisocyanate (solid content: 75%), and the trade name "CORONATE L" obtained from TOSOH (share).
B-2:伸二甲苯二異氰酸酯的三羥甲基丙烷加成物的乙酸乙酯溶液(固形物濃度75%),從三井化學(股)取得之商品名「TAKENATE D-110N」。 B-2: Ethyl acetate solution of trimethylolpropane adduct of xylene diisocyanate (solid content: 75%), trade name "TAKENATE D-110N" obtained from Mitsui Chemicals Co., Ltd.
(矽烷化合物) (decane compound)
C-1:1,6-雙(三甲氧基矽基)己烷、C-2:1,8-雙(三甲氧基矽基)己烷、C-3:含甲基/甲氧基的聚矽氧寡聚物,從信越化學工業(股)取得之商品名「X-40-9250」、C-4:1,3-雙(3’-三甲氧基丙基)脲。 C-1:1,6-bis(trimethoxyindenyl)hexane, C-2:1,8-bis(trimethoxyindenyl)hexane, C-3: methyl/methoxy group-containing Polyoxyl oligomer, trade name "X-40-9250" and C-4: 1,3-bis(3'-trimethoxypropyl)urea obtained from Shin-Etsu Chemical Co., Ltd.
(離子性化合物) (ionic compound)
D-1:雙(氟磺醯基)亞胺N-癸基吡啶鎓、D-2:雙(氟磺醯基)亞胺鉀、D-3:雙(三氟甲基磺醯基)亞胺鋰、D-4:四(五氟苯基)硼酸N-癸基吡啶鎓。 D-1: bis(fluorosulfonyl)imine N-decylpyridinium, D-2: potassium bis(fluorosulfonyl)imide, D-3: bis(trifluoromethylsulfonyl) Lithium amine, D-4: N-decylpyridinium tetrakis(pentafluorophenyl)borate.
(2)黏著劑層的製造 (2) Manufacture of adhesive layer
將在上述(1)所調製的各黏著劑組成物,使用塗佈器以使乾燥後的厚度成為20μm之方式,塗佈在已施行脫模處理之由聚對苯二甲酸乙二酯薄膜所構成的分離膜[從LINTEC(股)取得之商品名「PLR-382051」]之脫模處理面,而且在100℃乾燥1分鐘而製造黏著劑層(黏著劑薄片)。 Each of the adhesive compositions prepared in the above (1) was applied to a polyethylene terephthalate film which had been subjected to release treatment by using an applicator so as to have a thickness after drying of 20 μm. The release film (trade name "PLR-382051" obtained from LINTEC Co., Ltd.) was subjected to a release treatment surface, and dried at 100 ° C for 1 minute to prepare an adhesive layer (adhesive sheet).
(3)附黏著劑層的光學薄膜(P-1)之製造 (3) Manufacture of optical film (P-1) with an adhesive layer
將平均聚合度約2400、皂化度99.9莫耳%、厚度60μm的聚乙烯醇薄膜[Kuraray(股)製的商品名「Kuraray Vinylon VF-PE#6000」],浸漬在37℃的純水後,於30℃浸漬在含有碘及碘化鉀之水溶液(碘/碘化鉀/水(重量比)=0.04/1.5/100)中。隨後,於56.5℃浸漬在含有碘化鉀及硼酸之水溶液(碘化鉀/硼酸/水(重量比)=12/3.6/100)中。使用10℃的純水將薄膜洗淨後,在85℃乾燥,而得到在聚乙烯醇吸附配向有碘之厚度約23μm的偏光片。延伸主要是在碘染色及硼酸處理的步驟中進行且合計的延伸倍率為5.3倍。 A polyvinyl alcohol film (Kuraray Vinylon VF-PE #6000, manufactured by Kuraray Co., Ltd.) having an average polymerization degree of about 2,400, a saponification degree of 99.9 mol%, and a thickness of 60 μm was immersed in pure water at 37 ° C. It was immersed in an aqueous solution containing iodine and potassium iodide (iodine/potassium iodide/water (weight ratio) = 0.04/1.5/100) at 30 °C. Subsequently, it was immersed in an aqueous solution containing potassium iodide and boric acid (potassium iodide/boric acid/water (weight ratio) = 12/3.6/100) at 56.5 °C. The film was washed with pure water at 10 ° C, and then dried at 85 ° C to obtain a polarizer having a thickness of about 23 μm in the form of iodine adsorbed on the polyvinyl alcohol. The extension was mainly carried out in the steps of iodine dyeing and boric acid treatment and the total stretching ratio was 5.3 times.
將厚度25μm之由三乙酸纖維素薄膜所構成之透明保護膜[Konica Minolta(股)製的商品名「KC2UA」],透過由聚乙烯醇系樹脂的水溶液所構成之接著劑而貼合在所得到的偏光片之一面。其次,將厚度23μm之由環狀聚烯烴系樹脂所構成之零相位差膜[日本ZEON(股)製之商品名「ZEONOR」],透過由聚乙烯醇系樹脂的水溶液所構成之接著劑而貼合在上述偏光片之與三乙酸纖維素薄膜為相反側的面,而製造偏光板。其次,在零相位差膜之與偏光片接觸之面為相反側的面,施行用以提升密著性之電暈放電處理後,藉由貼合機將在上述(2)所製成的黏著劑層之與分離膜為相反側的面(黏著劑層面)貼合之後,在溫度23℃、相對濕度65%的條件下熟化7天,得到附黏著劑層的光學薄膜(P-1)。 A transparent protective film [Konica Minolta (trade name "KC2UA") made of a cellulose triacetate film having a thickness of 25 μm is passed through an adhesive composed of an aqueous solution of a polyvinyl alcohol resin. One side of the obtained polarizer. Then, a zero-phase retardation film (trade name "ZEONOR" manufactured by Nippon Zeon Co., Ltd.) made of a cyclic polyolefin resin having a thickness of 23 μm is passed through an adhesive composed of an aqueous solution of a polyvinyl alcohol resin. A polarizing plate was produced by laminating the surface of the polarizer opposite to the cellulose triacetate film. Next, after the corona discharge treatment for improving the adhesion is performed on the surface of the zero retardation film which is in contact with the polarizer, the adhesive made in the above (2) is bonded by the bonding machine. The coating layer was bonded to the surface (adhesive layer) on the opposite side of the separation membrane, and then aged at a temperature of 23 ° C and a relative humidity of 65% for 7 days to obtain an optical film (P-1) with an adhesive layer.
(4)附黏著劑層的光學薄膜之耐久性評價 (4) Durability evaluation of optical film with adhesive layer
將上述(3)所製成之附黏著劑層的光學薄膜(P-1),以偏光板的延伸軸方向為長邊之方式裁斷成為300mm×220mm的大小,而使分離膜剝離,將露出的黏著劑層面貼合在玻璃基板或附ITO(錫摻雜氧化銦)的玻璃基盤。將所得到之貼附有玻璃基板之試片(貼附有玻璃基板之附黏著劑層的光學薄膜),在高壓釜中、溫度50℃、壓力5kg/cm2(490.3kPa)加壓20分鐘。玻璃基板係使用Corning公司製的無鹼玻璃商品名「Eagle XG」。又,作為附ITO的玻璃基板,係使用藉由ITO蒸鍍而使30nm的ITO層形成在Corning公司製的無鹼玻璃[商品名「Eagle XG」]而成者。 The optical film (P-1) with the adhesive layer prepared in the above (3) is cut to a size of 300 mm × 220 mm so that the direction of the axis of extension of the polarizing plate is long, and the separation film is peeled off to be exposed. The adhesive layer is applied to a glass substrate or a glass substrate with ITO (tin-doped indium oxide). The obtained test piece to which the glass substrate was attached (an optical film to which an adhesive layer of a glass substrate was attached) was pressurized in an autoclave at a temperature of 50 ° C and a pressure of 5 kg/cm 2 (490.3 kPa) for 20 minutes. . As the glass substrate, an alkali-free glass product name "Eagle XG" manufactured by Corning Co., Ltd. was used. In addition, as a glass substrate with ITO, an ITO layer of 30 nm was formed by an ITO layer to be formed into an alkali-free glass (trade name "Eagle XG") manufactured by Corning.
針對所得到的光學積層體,實施下述的3種耐久性試驗。 Three kinds of durability tests described below were carried out on the obtained optical laminate.
[耐久性試驗] [Endurance test]
˙在溫度95℃的乾燥條件下保持1000小時之耐熱試驗(玻璃基板), ˙在溫度95℃的乾燥條件下保持1000小時之耐熱試驗(附ITO的玻璃), ˙在溫度60℃、相對濕度90%的環境下保持1000小時之耐濕熱試驗(玻璃基板), ˙將在溫度85℃的乾燥條件下保持30分鐘,其次在溫度-40℃的乾燥條件下保持30分鐘之操作設作1循環,將其重複1000循環之耐熱震(HS)試驗(玻璃基板)。 耐热 Maintain heat resistance test (glass substrate) for 1000 hours under dry conditions at 95 ° C. 耐热 Maintain heat resistance test (glass with ITO) for 1000 hours under dry conditions at 95 ° C. 耐 Maintaining a heat and humidity test (glass substrate) for 1000 hours at a temperature of 60 ° C and a relative humidity of 90%, ̇ will be kept at a temperature of 85 ° C for 30 minutes under drying conditions, and then kept at a temperature of -40 ° C for 30 minutes to be set to 1 cycle, and it is repeated for 1000 cycles of thermal shock (HS) test (glass substrate) .
目視觀察各試驗後的光學積層體,且以目視觀察黏著劑層有無浮起、剝落、發泡等的外觀變化,依 照下述的評價基準而進行評價耐久性。將結果顯示在表3。 The optical laminate after each test was visually observed, and the appearance change of the adhesive layer such as floating, peeling, foaming, etc. was visually observed. The durability was evaluated according to the following evaluation criteria. The results are shown in Table 3.
5:完全未觀察到浮起、剝落、發泡等的外觀變化,4:幾乎未觀察到浮起、剝落、發泡等的外觀變化,3:浮起、剝落、發泡等的外觀變化稍微明顯,2:浮起、剝落、發泡等的外觀變化明顯,1:能夠明顯地觀察到浮起、剝落、發泡等的外觀變化。 5: No change in appearance such as floating, peeling, foaming, etc. was observed at all, 4: almost no change in appearance such as floating, peeling, foaming, etc., and 3: appearance change such as floating, peeling, foaming, etc. Obviously, 2: the appearance of floating, peeling, foaming, etc. changes significantly, and 1: the appearance change of floating, peeling, foaming, etc. can be clearly observed.
(5)附黏著劑層的光學薄膜的黏著力評價 (5) Adhesion evaluation of optical film with adhesive layer
將上述(3)所製成之附黏著劑層的光學薄膜(P-1)裁斷成為25mm×150mm的大小之試片。將隔離片從試片剝離,將其黏著劑面貼附在玻璃基板。將所得到之貼附有玻璃基板之試片(貼附有玻璃基板之附黏著劑層的光學薄膜),在高壓釜中、溫度50℃、壓力5kg/cm2(490.3kPa)下加壓20分鐘。在溫度23℃、相對濕度50%的環境中保管24小時後,將光學薄膜與黏著劑層同時以300mm/分鐘的速度從試片往180°方向剝離。將剝離時的平均剝離力設作黏著力且顯示在表3。黏著力為10N以下時具有優異的再加工性,且0.5N以上時,即使從偏光板端部承受衝撃時亦不容易產生剝落。 The optical film (P-1) with the adhesive layer prepared in the above (3) was cut into a test piece having a size of 25 mm × 150 mm. The separator was peeled off from the test piece, and the adhesive surface was attached to the glass substrate. The obtained test piece to which a glass substrate was attached (an optical film to which an adhesive layer of a glass substrate was attached) was pressurized in an autoclave at a temperature of 50 ° C and a pressure of 5 kg/cm 2 (490.3 kPa). minute. After storing in an environment of a temperature of 23 ° C and a relative humidity of 50% for 24 hours, the optical film and the adhesive layer were simultaneously peeled from the test piece to the 180° direction at a speed of 300 mm/min. The average peeling force at the time of peeling was set as the adhesive force and it is shown in Table 3. When the adhesive force is 10 N or less, it has excellent reworkability, and when it is 0.5 N or more, peeling is unlikely to occur even when it is subjected to punching from the end portion of the polarizing plate.
[光學積層體的ITO腐蝕性評價] [Evaluation of ITO Corrosion of Optical Laminates]
使用低電阻率計[三菱化學Analytech(股)製之商品名「Loresta AX」]測定附ITO層的玻璃基板之ITO層表面的表面電阻(試驗前表面電阻值)。其次,將上述(3)所製成之形成有黏著劑層之偏光板裁斷成為20mm×40mm大小的試 片,且透過黏著劑層而貼附在玻璃基板的ITO層側。將所得到的光學積層體,在溫度60℃、相對濕度90%的烘箱中保管500小時後,於溫度23℃、相對濕度50%的環境下在ITO層與黏著劑層之間進行剝離。測定剝離後之ITO層的表面電阻(試驗後表面電阻值)。依照下述式算出試驗前後的電阻變化率且基於以下的基準進行評價。電阻變化率越小時,ITO腐蝕性越低。將結果顯示在表3。 The surface resistance (surface resistance value before the test) of the surface of the ITO layer of the glass substrate with an ITO layer was measured using a low resistivity meter [trade name "Loresta AX" manufactured by Mitsubishi Chemical Analytech Co., Ltd.]. Next, the polarizing plate formed with the adhesive layer prepared in the above (3) is cut into a size of 20 mm × 40 mm. The sheet was attached to the ITO layer side of the glass substrate through an adhesive layer. The obtained optical layered body was stored in an oven at a temperature of 60 ° C and a relative humidity of 90% for 500 hours, and then peeled off between the ITO layer and the pressure-sensitive adhesive layer in an environment of a temperature of 23 ° C and a relative humidity of 50%. The surface resistance (surface resistance value after the test) of the ITO layer after peeling was measured. The rate of change in resistance before and after the test was calculated according to the following formula and evaluated based on the following criteria. The smaller the rate of change in resistance, the lower the corrosion of ITO. The results are shown in Table 3.
電阻變化率(%)=[(試驗後表面電阻值)-(試驗前表面電阻值)]/[試驗前表面電阻值]×100 Resistance change rate (%) = [(surface resistance value after test) - (surface resistance value before test)] / [surface resistance value before test] × 100
<ITO腐蝕性的評價基準> <Evaluation criteria for ITO corrosion properties>
○:電阻變化率未達50%,且為ITO腐蝕性良好的光學積層體。 ○: An optical layered body having a resistance change rate of less than 50% and having excellent ITO corrosion resistance.
×:電阻變化率為50%以上,光學積層體的ITO腐蝕性不良。 X: The rate of change in electric resistance was 50% or more, and the ITO corrosion resistance of the optical layered product was poor.
(6)附黏著劑層的光學薄膜之抗靜電性評價 (6) Evaluation of antistatic property of optical film with adhesive layer
將所得到之附黏著劑層的偏光薄膜之隔離片剝離後,使用表面固有電阻測定裝置[三菱化學(股)製的「Hiresta-up MCP-HT450」(商品名)]測定黏著劑的表面電阻值。在施加電壓250V、施加時間10秒的測定條件下實施。若表面電阻值為1.0×1012Ω/□以下,即能夠得到良好的抗靜電性。 After peeling off the separator of the obtained polarizing film of the adhesive layer, the surface resistance of the adhesive was measured using a surface specific resistance measuring device [Hiresta-up MCP-HT450 (trade name) manufactured by Mitsubishi Chemical Corporation). value. It was carried out under the measurement conditions of applying a voltage of 250 V and an application time of 10 seconds. When the surface resistance value is 1.0 × 10 12 Ω / □ or less, good antistatic properties can be obtained.
[黏著劑薄片的凝膠分率] [Gel fraction of adhesive sheet]
揭示本發明的黏著劑薄片之凝膠分率評價方法。凝膠分率越大,則在黏著劑中會進行越多的交聯反應,能夠設作交聯密度的目標。凝膠分率係依照下述的(1)至(4)而測定 之值。 A method for evaluating the gel fraction of the adhesive sheet of the present invention is disclosed. The greater the gel fraction, the more crosslinking reaction will take place in the adhesive and can be set as the target for crosslink density. The gel fraction is determined according to the following (1) to (4). The value.
(1)將約8cm×約8cm的面積之黏著劑薄片、與約10cm×約10cm之由SUS304所構成之金屬網狀物(將其重量設作Wm)貼合。 (1) An adhesive sheet having an area of about 8 cm × about 8 cm is bonded to a metal mesh of SUS304 of about 10 cm × 10 cm (the weight is made Wm).
(2)將上述(1)所得到的貼合物進行稱量且將其重量設作Ws,其次,以將黏著劑薄片包入之方式折疊4次且使用釘書機(stapler)固定後稱量,將其重量設作Wb。 (2) The laminate obtained in the above (1) was weighed and set to have a weight of Ws, and secondly, folded four times in a manner of encapsulating the adhesive sheet and fixed by a stapler (stapler). The amount is set to Wb.
(3)將上述(2)經釘書機固定後之網狀物放入玻璃容器,添加乙酸乙酯60mL進行浸漬之後,將該玻璃容器在室溫保管3天。 (3) The mesh of the above (2) fixed by the stapler was placed in a glass container, and 60 mL of ethyl acetate was added thereto for immersion, and then the glass container was stored at room temperature for 3 days.
(4)從玻璃容器將網狀物取出,於120℃乾燥24小時後進行稱量,將其重量設作Wa,基於下式而計算凝膠分率。 (4) The mesh was taken out from the glass container, dried at 120 ° C for 24 hours, weighed, and the weight was made into Wa, and the gel fraction was calculated based on the following formula.
凝膠分率(重量%)=[{Wa-(Wb-Ws)-Wm}/(Ws-Wm)]×100 Gel fraction (% by weight) = [{Wa - (Wb - Ws) - Wm} / (Ws - Wm)] × 100
1‧‧‧附黏著劑層的光學薄膜 1‧‧‧Optical film with adhesive layer
10‧‧‧光學薄膜 10‧‧‧Optical film
20‧‧‧黏著劑層 20‧‧‧Adhesive layer
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WO2004099334A1 (en) * | 2003-05-07 | 2004-11-18 | Soken Chemical & Engineering Co., Ltd. | Pressure sensitive adhesive for optical member and laminate |
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KR101529983B1 (en) * | 2014-09-25 | 2015-06-19 | 동우 화인켐 주식회사 | Adhesive composition |
JP6336897B2 (en) * | 2014-12-09 | 2018-06-06 | 藤森工業株式会社 | Adhesive layer and adhesive film |
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TWI728014B (en) | 2021-05-21 |
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KR20180091892A (en) | 2018-08-16 |
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