TW201722035A - Axial gap-type rotary electric machine and rotary electric machine stator - Google Patents

Axial gap-type rotary electric machine and rotary electric machine stator Download PDF

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Publication number
TW201722035A
TW201722035A TW105125340A TW105125340A TW201722035A TW 201722035 A TW201722035 A TW 201722035A TW 105125340 A TW105125340 A TW 105125340A TW 105125340 A TW105125340 A TW 105125340A TW 201722035 A TW201722035 A TW 201722035A
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Taiwan
Prior art keywords
stator
rotating shaft
shield member
electric machine
axial gap
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TW105125340A
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Chinese (zh)
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TWI638502B (en
Inventor
Hirooki Tokoi
Shuuichi Takahashi
Yasuei YONEOKA
Toshifumi Suzuki
Kenji Uzawa
Katsuyuki Yamazaki
Toru Sakai
Ryousou Masaki
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Hitachi Industrial Equipment Systems Co Ltd
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Publication of TW201722035A publication Critical patent/TW201722035A/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/18Means for mounting or fastening magnetic stationary parts on to, or to, the stator structures
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K21/00Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
    • H02K21/12Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
    • H02K21/24Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets axially facing the armatures, e.g. hub-type cycle dynamos

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Motor Or Generator Frames (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)
  • Permanent Magnet Type Synchronous Machine (AREA)

Abstract

The purpose of the present invention is to prevent bearing voltage and to achieve miniaturization and high performance of a rotary electric machine. Provided is an axial gap-type rotary electric machine which has: a stator in which a plurality of core members having a stator core around which windings are wound in the circumferential direction are arranged annularly around a rotating shaft and are integrally molded with resin; a rotor facing a magnetic flux surface of the stator via a gap in the rotation axis direction; and a rotating shaft that co-rotates with the rotor and penetrates the rotation axis of the stator. The stator has a tubular shape along the outer peripheral shape of the rotation axis, and has a shielding member electrically shields the windings and the radially facing section of the rotating shaft. The shieling member has a plurality of connection holes at a constant density penetrating in the radial direction in the entire circumferential surface sandwiched between the windings and the radial facing section of the rotating shaft. The area ratio of the plurality of connection holes occupying the entire circumferential surface is greater than the area ratio of a portion outside of the plurality of connection holes, and resin is filled from an outer diameter side to an inner diameter side in at least a part of the shielding member via the connection holes.

Description

軸向間隙型旋轉電機及旋轉電機用定子 Axial gap type rotating electric machine and stator for rotating electric machine

本發明係關於一種軸向間隙型旋轉電機及旋轉電機用定子,係關於以樹脂鑄模而成之旋轉電機用定子及具有該定子之旋轉電機。 The present invention relates to an axial gap type rotating electrical machine and a stator for a rotating electrical machine, and relates to a stator for a rotating electrical machine molded by a resin and a rotating electrical machine having the stator.

作為對旋轉電機之薄型化及高效率化有效之機構,已知軸向間隙型旋轉電機。專利文獻1揭示一種軸向間隙型旋轉電機,其將複數個定子核心構件配置成環狀,具備以自軸向之兩側夾持定子之方式配置之2個轉子,其等之磁通面於軸向以特定之間隙對向。 An axial gap type rotating electric machine is known as a mechanism effective for reducing the thickness and efficiency of a rotating electrical machine. Patent Document 1 discloses an axial gap type rotating electric machine in which a plurality of stator core members are arranged in a ring shape, and two rotors are disposed so as to sandwich the stator from both sides in the axial direction, and the magnetic flux surfaces thereof are The axial direction is opposite to a specific gap.

一般而言,軸向間隙型旋轉電機係因產生扭矩之定子與轉子之對向面積(以下,有稱作「間隙面積」之情形)與直徑之平方成比例,故越薄型化,則越可提高單位機體之輸出或效率。尤其,因可相對容易地構成轉子,故使用釹或鐵氧體之類永久磁鐵之軸向間隙型旋轉電機之開發亦不斷推進中。 In general, the axial gap type rotating machine is proportional to the square of the diameter of the stator and the rotor (hereinafter referred to as the "gap area"), so the thinner the shape, the more Improve the output or efficiency of the unit body. In particular, since the rotor can be configured relatively easily, the development of an axial gap type rotating electric machine using a permanent magnet such as a crucible or a ferrite is also being advanced.

於反相器驅動永久磁鐵型旋轉電機之情形時,藉由使與磁鐵位置同步之電流於繞組中流動而獲得扭矩。此時,反相器所產生之共模電壓於轉子側發生靜電耦合,而於軸承之內外輪間產生電壓(以下,稱作「軸電壓」)。已知過大之軸電壓將引起軸承之電腐蝕,使軸承之壽命降低。軸向間隙型旋轉電機有時亦謀求以夾入定子之方式配置2個轉子之構造,或相反地以夾入轉子之方式配置2個定子之構造等,藉由增大單位機體之間隙面積而更有效率地產生扭矩等之設計。此種繞組與轉子之對向面積擴大之傾向係由軸電壓之增加傾向引起。 In the case where the inverter drives the permanent magnet type rotating electrical machine, the torque is obtained by flowing a current synchronized with the position of the magnet in the winding. At this time, the common mode voltage generated by the inverter is electrostatically coupled to the rotor side, and a voltage is generated between the inner and outer wheels of the bearing (hereinafter referred to as "axis voltage"). It is known that an excessive shaft voltage will cause electrical corrosion of the bearing and reduce the life of the bearing. In the axial gap type rotating electric machine, the structure in which two rotors are placed so as to sandwich the stator, or the structure in which two stators are arranged to sandwich the rotor is sometimes used, and the gap area of the unit body is increased. More efficient production of torque and other designs. The tendency of such a winding and the opposing area of the rotor to expand is caused by the tendency of the shaft voltage to increase.

又,於軸向間隙型旋轉電機中,因成為機械軸貫通定子之徑向中央的配置關係,故繞組相對於機械軸以同心圓狀對向。一般而言,為謀求旋轉電機之小型化、高輸出化、高效率化或低成本化,於有限之空間密集地配置磁芯或電線,亦即提高空間利用率較為有效。因此,繞組與機械軸間之距離接近之情形較多,而無法進一步無視對軸電壓所造成之影響。 Further, in the axial gap type rotating electrical machine, since the mechanical shaft penetrates the center of the stator in the radial direction, the windings are concentrically opposed to the mechanical shaft. In general, in order to reduce the size, output, efficiency, and cost of the rotating electrical machine, it is effective to arrange the magnetic core or the electric wire in a limited space, that is, to improve space utilization. Therefore, the distance between the winding and the mechanical shaft is close to each other, and the influence on the shaft voltage cannot be further ignored.

作為降低軸電壓之方法之一,已知繞組與轉子間之靜電屏蔽較為有效。上述專利文獻1揭示一種構成,其係藉由將定子磁芯與殼體導通之板狀導電材料屏蔽繞組與轉子間,進而,於機械軸及與其以同心圓狀對向之繞組之間,配置沿機械軸之外周形狀之筒狀之屏蔽構件,藉由以上述導電材料將該屏蔽構件與殼體電性連接而防止軸電壓之產生。 As one of the methods for reducing the shaft voltage, it is known that electrostatic shielding between the winding and the rotor is effective. The above-mentioned Patent Document 1 discloses a configuration in which a plate-shaped conductive material shielding coil that electrically connects a stator core and a case is interposed between a rotor, and further, between a mechanical shaft and a winding that is concentrically opposed thereto. A cylindrical shield member having a peripheral shape along the mechanical axis prevents the occurrence of a shaft voltage by electrically connecting the shield member to the casing with the conductive material.

該構造屏蔽繞組與轉子及機械軸間所產生之靜電電容之大部分。因此,其係可藉由屏蔽該區域所產生之靜電而大幅降低軸向間隙型旋轉電機之軸電壓的構造。 This structure shields most of the electrostatic capacitance generated between the winding and the rotor and the mechanical shaft. Therefore, it is possible to greatly reduce the structure of the axial voltage of the axial gap type rotating electrical machine by shielding the static electricity generated in the region.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

專利文獻1:日本專利特開2014-17915號公報 Patent Document 1: Japanese Patent Laid-Open Publication No. 2014-17915

考慮謀求軸向間隙旋轉電機之小型化、高密度化。雖小型化或高密度化可藉由推進各構成構件之簡化或薄壁化而實現,但一般而言,薄壁化與強度存在取捨傾向。例如,即便藉由將專利文獻1所揭示之上述屏蔽構件薄壁化,仍可進而縮小繞組與機械軸間之間隙,可藉由徑向之小型化或增加線圈體積率而提高輸出,從而謀求相對於額定之小型化。 It is considered to reduce the size and density of the axial gap rotating electrical machine. Although miniaturization or high density can be achieved by promoting simplification or thinning of each constituent member, in general, there is a tendency to reduce the thickness and strength. For example, even if the shield member disclosed in Patent Document 1 is made thinner, the gap between the winding and the mechanical axis can be further reduced, and the output can be increased by miniaturization in the radial direction or increasing the coil volume ratio. Miniaturized relative to the rating.

此處,使用圖式,說明以樹脂將軸向間隙型旋轉電機之定子鑄模之步驟例。於圖1中,模式性顯示定子之樹脂鑄模步驟之一態樣。如圖1(a)之軸向縱剖視圖所示,自殼體50之一內筒側,插入與殼體內徑大致同徑之下模201。如自圖1(b)之旋轉軸方向觀察之前視圖所示,於下模201之上表面,以旋轉軸心為中心將複數個核心構件X配置成環狀。於供機械軸插通之軸心,配置筒或棒狀之芯202。芯材202具有機械軸外周與鑄模後之定子非接觸之直徑。又,於芯材202之外周面與定子繞組220之間,配置沿芯202之外周形狀之筒狀之屏蔽構件X。 Here, an example of a procedure for molding a stator of an axial gap type rotating electrical machine with a resin will be described using a drawing. In Fig. 1, one of the steps of the resin molding step of the stator is schematically shown. As shown in the axial longitudinal sectional view of Fig. 1(a), the mold 201 is inserted from the inner cylinder side of the casing 50 substantially in the same diameter as the inner diameter of the casing. As shown in the front view from the direction of the rotation axis of Fig. 1(b), on the upper surface of the lower mold 201, a plurality of core members X are arranged in a ring shape around the rotation axis. A cylinder or rod-shaped core 202 is disposed at an axis through which the mechanical shaft is inserted. The core material 202 has a diameter in which the outer circumference of the mechanical shaft is not in contact with the stator after the mold. Further, a cylindrical shield member X along the outer peripheral shape of the core 202 is disposed between the outer peripheral surface of the core member 202 and the stator winding 220.

於配置下模201、核心構件200、芯材202及屏蔽構件X後,插入與殼體50之內徑大致同徑之上模(未圖示)。於上模或下模中,設置有於定子側封入樹脂之孔,以特定之壓力封入樹脂。其後,若自殼體50拔出上模、芯202、下模201,則可獲得固定於殼體50且表面被鑄模之狀態之樹脂鑄模定子。另,屏蔽構件X被保持於定子之中央,藉由以導通板將其一部分與殼體50電性連接,可防止軸電壓。 After the lower mold 201, the core member 200, the core member 202, and the shield member X are disposed, the mold is inserted into a mold (not shown) having substantially the same diameter as the inner diameter of the casing 50. In the upper mold or the lower mold, a hole in which a resin is sealed on the stator side is provided, and the resin is sealed at a specific pressure. Thereafter, when the upper mold, the core 202, and the lower mold 201 are pulled out from the casing 50, a resin molded stator fixed to the casing 50 and having the surface molded thereon can be obtained. Further, the shield member X is held in the center of the stator, and a part of the shield member X is electrically connected to the case 50 by a conduction plate, thereby preventing the shaft voltage.

為獲得鑄模所形成之定子之足夠之保持強度,必須將樹脂均勻地填充至上述零件之間隙。因此,於確保更高強度之可靠性方面,將樹脂之封入壓力設為高壓之情況亦不少。為小型化而被薄壁化之屏蔽構件X因該高壓封入樹脂之壓力而變形,結果,亦有無法實現朝機械軸側之必要間隙之確保,或樹脂之均勻填充等之虞。例如,如圖1(b)之符號c般,屏蔽構件X之彎曲變形招致樹脂30之不均勻填充。 In order to obtain sufficient holding strength of the stator formed by the mold, it is necessary to uniformly fill the resin to the gap of the above-mentioned parts. Therefore, in terms of ensuring the reliability of higher strength, there are many cases where the sealing pressure of the resin is set to a high pressure. The shield member X which is thinned to be miniaturized is deformed by the pressure of the high-pressure sealing resin, and as a result, there is a possibility that the necessary clearance to the mechanical shaft side or the uniform filling of the resin or the like cannot be achieved. For example, as shown by the symbol c of Fig. 1(b), the bending deformation of the shield member X causes uneven filling of the resin 30.

闡述屏蔽構件之變形對旋轉電機所造成之影響。首先,(1)因繞組與機械軸間之屏蔽區域減少,軸電壓之降低效果減少。又,(2)因屏蔽構件靠近繞組,故難以穩定地確保電性之絕緣距離。再者,(3)因於屏蔽構件之內側形成有厚度或位置存在偏差之樹脂層,故有因旋轉電機運轉時之振動或熱應力等導致該樹脂之脫離、由此所致之旋轉 電機之異音或破損之虞。 Explain the influence of the deformation of the shielding member on the rotating electrical machine. First, (1) because the shielding area between the winding and the mechanical shaft is reduced, the effect of reducing the shaft voltage is reduced. Further, (2) since the shield member is close to the winding, it is difficult to stably ensure the electrical insulation distance. Further, (3) a resin layer having a thickness or a positional deviation is formed inside the shield member, so that the resin is detached due to vibration or thermal stress during operation of the rotary electric machine, and the resulting rotation The noise or breakage of the motor.

期望一種確保相對於軸承電力之可靠性,且實現小型化、高密度化或性能之技術。 A technique for ensuring reliability with respect to bearing power and achieving miniaturization, high density, or performance is desired.

為解決上述課題,例如應用申請專利範圍所記載之構成。亦即,本發明係一種軸向間隙型旋轉電機,其係構成為包含:定子,其係將具有沿周向捲繞繞組之定子磁芯之複數個核心構件以旋轉軸為中心配置成環狀,以樹脂一體地鑄模而成;轉子,其係與上述定子之磁通面於旋轉軸方向介隔間隙而對向;及旋轉軸,其係與上述轉子共轉,貫通上述定子之旋轉軸心;且上述定子係包含具有沿上述旋轉軸之外周形狀之筒形狀,且電性屏蔽上述繞組與上述旋轉軸之徑向對向部之屏蔽構件者,上述屏蔽構件係於由上述繞組與上述旋轉軸之徑向對向部分夾持之整周面,以固定密度具有沿徑向貫通之複數個連通孔者,上述複數個連通孔佔上述整周面之面積比例大於上述複數個連通孔以外之部分之面積比例,對上述屏蔽構件之至少一部分,經由上述連通孔,自外徑側遍及至內徑側填充上述樹脂。 In order to solve the above problems, for example, the configuration described in the patent application scope is applied. That is, the present invention is an axial gap type rotating electric machine configured to include a stator in which a plurality of core members having stator cores wound in a circumferential direction are arranged in a ring shape around a rotation axis. a rotor integrally molded with a resin; the rotor is opposite to a magnetic flux surface of the stator in a direction of a rotation axis; and a rotating shaft co-rotating with the rotor to penetrate a rotation axis of the stator And the stator includes a tubular member having a cylindrical shape along the outer circumference of the rotating shaft and electrically shielding the winding and the radial opposing portion of the rotating shaft, wherein the shielding member is coupled to the winding and the rotating The entire circumferential surface of the axially opposite portion of the shaft has a plurality of communicating holes penetrating in the radial direction at a fixed density, and the ratio of the area of the plurality of communicating holes to the entire peripheral surface is larger than the plurality of communicating holes In part of the area ratio, at least a part of the shield member is filled with the resin from the outer diameter side to the inner diameter side via the communication hole.

又,作為其他構成,本發明係例如一種軸向間隙型旋轉電機,其構成為包含:定子,其係將具有沿周向捲繞繞組之定子磁芯之複數個核心構件以旋轉軸為中心配置成環狀,以樹脂一體地鑄模而成;轉子,其係與上述定子之磁通面於旋轉軸方向介隔間隙而對向;及旋轉軸,其係與上述轉子共轉,貫通上述定子之旋轉軸心;且上述定子係包含具有沿上述機械軸之外周形狀延伸之筒形狀,且電性屏蔽上述繞組與上述旋轉軸之徑向對向部分之屏蔽構件者,上述屏蔽構件包含網狀構件,對上述屏蔽構件之至少一部分,經由該網狀構件之網格,自外徑側遍及至內徑側填充上述樹脂。 Further, as another configuration, the present invention is, for example, an axial gap type rotating electric machine configured to include a stator in which a plurality of core members having stator cores wound in a circumferential direction are arranged around a rotating shaft Forming a ring and molding the resin integrally; the rotor is opposite to the magnetic flux surface of the stator in a direction of a rotation axis; and a rotating shaft co-rotating with the rotor to penetrate the stator a rotating shaft center; and the stator system includes a tubular member having a cylindrical shape extending along a peripheral shape of the mechanical shaft, and electrically shielding the winding member from a radial opposing portion of the rotating shaft, wherein the shielding member comprises a mesh member At least a part of the shield member is filled with the resin from the outer diameter side to the inner diameter side via the mesh of the mesh member.

再者,例如,本發明係一種旋轉電機用定子,其係構成為將具 有沿周向捲繞繞組且產生旋轉軸方向之磁通之定子磁芯之複數個核心構件以旋轉軸為中心配置成環狀,以樹脂鑄模而成之一體環狀體者;且上述定子係具有如下構件者:貫通孔,其供插入旋轉軸;及屏蔽構件,其形成為沿上述旋轉軸之外周形狀之筒形狀,電性屏蔽上述繞組與旋轉軸之徑向對向部分;且上述屏蔽構件係於由上述繞組與旋轉軸之徑向對向部分夾持之整周面,以固定密度具有沿徑向貫通之複數個連通孔者,上述複數個連通孔佔上述整周面之面積比例大於上述複數個連通孔以外之部分之面積比例,對上述屏蔽構件之至少一部分,經由上述連通孔,自外徑側遍及至內徑側填充上述樹脂。 Furthermore, for example, the present invention is a stator for a rotating electrical machine, which is configured to a plurality of core members having a stator core that winds a winding in a circumferential direction and generates a magnetic flux in a direction of a rotating shaft, and a plurality of core members are arranged in a ring shape around a rotating shaft, and are molded by resin into a one-piece annular body; and the above-mentioned stator system a member having: a through hole for inserting a rotating shaft; and a shielding member formed into a cylindrical shape along an outer peripheral shape of the rotating shaft, electrically shielding a radial opposing portion of the winding and the rotating shaft; and the shielding The member is a whole peripheral surface sandwiched by the radial opposite portion of the winding and the rotating shaft, and has a plurality of communicating holes penetrating in the radial direction at a fixed density, and the plurality of communicating holes occupy an area ratio of the entire peripheral surface The area ratio of the portion other than the plurality of communication holes is such that at least a part of the shield member is filled with the resin from the outer diameter side to the inner diameter side via the communication hole.

根據本發明之一態樣,可達成藉由降低軸電壓而實現之軸承電腐蝕之抑制、與小型化、高輸出、高效率及低成本化。 According to an aspect of the present invention, it is possible to achieve suppression of electrical corrosion of the bearing by reducing the shaft voltage, miniaturization, high output, high efficiency, and low cost.

上述以外之課題、構成及效果可自以下之記載而明瞭。 The problems, configurations, and effects other than the above can be explained from the following description.

10‧‧‧定子 10‧‧‧ Stator

20‧‧‧核心構件 20‧‧‧ core components

21‧‧‧磁芯 21‧‧‧ magnetic core

22‧‧‧繞組 22‧‧‧Winding

23‧‧‧繞線管 23‧‧‧Winding tube

24‧‧‧軸環部 24‧‧‧Chapter

24a‧‧‧軸心方向前端部 24a‧‧‧Axis direction front end

25‧‧‧筒部 25‧‧‧ Tube

30‧‧‧樹脂 30‧‧‧Resin

40‧‧‧轉子 40‧‧‧Rotor

41‧‧‧永久磁鐵 41‧‧‧ permanent magnet

42‧‧‧後軛 42‧‧‧ Back yoke

43‧‧‧軛 43‧‧‧ yoke

50‧‧‧殼體 50‧‧‧shell

60‧‧‧端肘板 60‧‧‧End bracket

70‧‧‧機械軸 70‧‧‧ mechanical shaft

80‧‧‧軸承 80‧‧‧ bearing

90‧‧‧屏蔽構件 90‧‧‧Shielding members

91‧‧‧連通孔 91‧‧‧Connecting holes

93‧‧‧導通構件 93‧‧‧Connecting components

94‧‧‧接地端子 94‧‧‧ Grounding terminal

95‧‧‧壓著端子 95‧‧‧Clamping terminal

96‧‧‧盲鉚釘 96‧‧‧Blind rivets

100‧‧‧馬達 100‧‧‧Motor

200‧‧‧核心構件 200‧‧‧ core components

201‧‧‧下模 201‧‧‧Down

202‧‧‧芯 202‧‧ ‧ core

220‧‧‧繞組 220‧‧‧ winding

230‧‧‧繞線管 230‧‧‧winding tube

A‧‧‧旋轉軸 A‧‧‧Rotary axis

c‧‧‧符號 C‧‧‧ symbol

X‧‧‧屏蔽構件 X‧‧‧Shielding members

圖1(a)、(b)係用以說明先前技術之模式圖。 1(a) and (b) are diagrams for explaining the prior art.

圖2係應用本發明之實施例即馬達之軸向縱剖視圖。 Fig. 2 is an axial longitudinal sectional view showing a motor to which an embodiment of the present invention is applied.

圖3(a)、(b)係模式性顯示本實施例之核心構件之構成之立體圖。 3(a) and 3(b) are schematic perspective views showing the configuration of the core member of the embodiment.

圖4係模式性顯示本實施例之屏蔽構件之配置例之縱剖面立體圖。 Fig. 4 is a longitudinal sectional perspective view showing an arrangement example of the shield member of the embodiment.

圖5係用以說明本實施例之屏蔽構件之連通孔之模式圖。 Fig. 5 is a schematic view for explaining the communication hole of the shield member of the embodiment.

圖6(a)、(b)係顯示應用本實施例之屏蔽構件之情形時之樹脂鑄模步驟之形態之模式圖。 Fig. 6 (a) and (b) are schematic views showing the form of a resin molding step in the case where the shield member of the present embodiment is applied.

圖7係模式性顯示本實施例之屏蔽構件之構成例之立體圖。 Fig. 7 is a perspective view schematically showing a configuration example of the shield member of the embodiment.

圖8(a)~(c)係顯示本實施例之屏蔽構件之構件例之模式圖。 8(a) to 8(c) are schematic views showing a member example of the shield member of the present embodiment.

圖9係模式性顯示本實施例之接地用導通構件之構成之縱剖面立體圖。 Fig. 9 is a longitudinal sectional perspective view showing the configuration of the grounding conducting member of the embodiment.

圖10(a)、(b)模式性顯示本實施例之導通構件之接地構成。 Fig. 10 (a) and (b) schematically show the grounding structure of the conduction member of the present embodiment.

實施例1 Example 1

以下,使用圖式說明本發明之實施例1。於圖2,顯示應用本發明之實施例即馬達100之軸向縱剖視圖。馬達100係雙轉子型之軸向間隙型永久磁鐵式同步電動機,其具備圓環狀之1個定子10、及以自軸向夾持該定子之方式配置之圓盤狀之2個轉子40,且其等之磁通面係沿旋轉軸方向介隔特定之空氣間隙而對向。 Hereinafter, the first embodiment of the present invention will be described using the drawings. In Fig. 2, an axial longitudinal sectional view of a motor 100 to which an embodiment of the present invention is applied is shown. The motor 100 is a double-rotor type axial gap type permanent magnet synchronous motor, and includes one stator 10 in an annular shape and two rotors 40 in a disk shape arranged to sandwich the stator from the axial direction. And the magnetic flux planes thereof are opposed to each other by a specific air gap in the direction of the rotation axis.

定子10係如下之構成:以機械軸70為中心,將複數個核心構件20沿徑向配置成環狀,於殼體50內,該等複數個核心構件20係藉由樹脂30被一體鑄模成形。藉由鑄模,複數個核心構件20成為於中央具有供插入旋轉軸70之貫通孔之環狀體,於殼體內固定為一體。另,本發明並非限定於在殼體50內之鑄模,係亦可應用於替代此而使用成形模進行樹脂鑄模而獲得定子之構成者。 The stator 10 is configured such that a plurality of core members 20 are arranged in a ring shape in the radial direction around the mechanical shaft 70. The plurality of core members 20 are integrally molded by the resin 30 in the casing 50. . By the mold, the plurality of core members 20 have an annular body having a through hole for inserting the rotary shaft 70 at the center, and are integrally fixed to the inside of the casing. Further, the present invention is not limited to the mold in the casing 50, and may be applied to a resin mold which is formed by using a forming die to obtain a stator.

於圖3,模式性顯示核心構件20之立體圖。如圖3(a)所示,核心構件20包含磁芯21、捲繞於磁芯外周之繞組22及配置於其等之間進行絕緣之繞線管23。磁芯21係藉由積層鋼板、厚粉、削出等而成之金屬芯。於本實施例中,使用將厚度0.1~0.3mm左右之無定形箔帶沿徑向積層而成之柱體形狀之磁芯。 In Fig. 3, a perspective view of the core member 20 is schematically shown. As shown in Fig. 3(a), the core member 20 includes a magnetic core 21, a winding 22 wound around the outer circumference of the magnetic core, and a bobbin 23 disposed between the cores for insulation. The magnetic core 21 is a metal core formed by laminating steel sheets, thick powder, and cutting. In the present embodiment, a magnetic core having a cylindrical shape in which an amorphous foil tape having a thickness of about 0.1 to 0.3 mm is laminated in the radial direction is used.

於圖3(b),顯示繞線管23之立體圖。繞線管23包含樹脂等之絕緣構件,具有沿磁芯21之外周形狀成形之筒形狀。另,作為絕緣構件,亦可由絕緣紙或塗佈於繞組之絕緣劑替代,且本發明並未限定於該等例。藉由於內筒插入有磁芯21之繞線管23之外周捲繞繞組22,或於外筒捲繞有繞組22之繞線管23之內筒插入磁芯21,而獲得核心構件20。又,繞線管23係於軸向之兩端緣部,具有沿筒部之外周朝旋轉方向延伸特定距離寬度之軸環部24、及於該等凸緣部之間朝軸向延伸之筒部 25。於本實施例中,軸環部24之旋轉軸心方向前端24a係與屏蔽構件90接觸,作為核心構件20之定位件發揮功能,且具有決定繞組22之捲繞界限之功能。亦即,因繞組22與屏蔽構件90必須非接觸,故可規定自與筒部25之根部至未到達旋轉軸心方向前端24a位置為繞組位置。 In Fig. 3(b), a perspective view of the bobbin 23 is shown. The bobbin 23 includes an insulating member such as a resin, and has a cylindrical shape that is formed along the outer peripheral shape of the magnetic core 21. Further, the insulating member may be replaced by an insulating paper or an insulating agent applied to the winding, and the present invention is not limited to the examples. The core member 20 is obtained by winding the winding 22 around the bobbin 23 in which the inner core is inserted with the magnetic core 21, or inserting the magnetic core 21 into the inner cylinder of the bobbin 23 in which the outer tube is wound with the winding 22. Further, the bobbin 23 is attached to both end edges of the axial direction, and has a collar portion 24 extending a certain distance width in the rotational direction of the outer circumference of the tubular portion, and a cylinder extending axially between the flange portions. unit 25. In the present embodiment, the front end 24a of the collar portion 24 in the rotational axis direction is in contact with the shield member 90, functions as a positioning member of the core member 20, and has a function of determining the winding limit of the winding 22. That is, since the winding 22 and the shield member 90 must not be in contact with each other, it is possible to define the position of the winding from the root portion of the tubular portion 25 to the tip end 24a that does not reach the rotational axis direction.

返回至圖1,轉子40包含與磁芯21對向配置之永久磁鐵41、設置於永久磁鐵41之背面之後軛42及保持其等之軛43。軛43係於中心具有貫通孔之環狀體,貫通孔與機械軸70結合。同樣地,機械軸70係於負荷側、反負荷側配置軸承80。端肘板60係經由軸承80而旋轉自如地保持機械軸70及轉子40。端肘板60係與殼體50機械性連接。殼體50係以電性接地之狀態被保持。 Returning to Fig. 1, the rotor 40 includes a permanent magnet 41 disposed opposite the magnetic core 21, a yoke 42 disposed on the back surface of the permanent magnet 41, and a yoke 43 holding the same. The yoke 43 is an annular body having a through hole at the center, and the through hole is coupled to the mechanical shaft 70. Similarly, the mechanical shaft 70 is provided with a bearing 80 on the load side and the counter load side. The end bracket plate 60 rotatably holds the mechanical shaft 70 and the rotor 40 via the bearing 80. The end bracket 60 is mechanically coupled to the housing 50. The housing 50 is held in an electrically grounded state.

於繞組22之內徑側,具有本實施例之特徵之一即屏蔽構件90。於圖4,顯示屏蔽構件90之立體圖。屏蔽構件90具有至少具有與機械軸70之外周對向之繞組22之軸向寬度量以上之軸向長度的筒形狀,且電性屏蔽該構件間。屏蔽構件90可為將平板狀構件圓角加工而形成筒狀之構成,亦可為藉由成形而無接縫之筒構件。於本實施例中,出於徑向之小型化等之目的,而自壁厚較薄之構件(例如片狀構件)獲得屏蔽構件90。 On the inner diameter side of the winding 22, there is a shielding member 90 which is one of the features of the embodiment. In Fig. 4, a perspective view of the shield member 90 is shown. The shield member 90 has a cylindrical shape having at least an axial length greater than the axial width of the winding 22 opposite to the outer circumference of the mechanical shaft 70, and electrically shields the member. The shield member 90 may be formed by rounding the flat member to form a tubular shape, or may be a tubular member that is formed without being seamed by molding. In the present embodiment, the shield member 90 is obtained from a member having a thin wall thickness (for example, a sheet member) for the purpose of miniaturization in the radial direction or the like.

又,屏蔽構件90具有複數個整體朝徑向貫通之連通孔91。連通孔91係以相對於屏蔽構件90之周面所佔面積之比例大於連通孔91以外之部分之面積之程度密集配置。較佳為,連通孔91係於屏蔽構件91之旋轉軸方向及周向,以等間隔規律地設置(密度固定)。藉此,屏蔽構件對樹脂30之流路阻力被均勻化,可更有效地抑制屏蔽構件90之變形。 Further, the shield member 90 has a plurality of communication holes 91 which are integrally penetrated in the radial direction. The communication hole 91 is densely arranged to a degree that the ratio of the area occupied by the circumferential surface of the shield member 90 is larger than the area of the portion other than the communication hole 91. Preferably, the communication hole 91 is provided in the rotation axis direction and the circumferential direction of the shield member 91, and is regularly arranged at regular intervals (density is fixed). Thereby, the flow path resistance of the shield member to the resin 30 is made uniform, and the deformation of the shield member 90 can be more effectively suppressed.

作為更具體之例,較佳為,各連通孔91之大小均等,鄰接之連通孔91彼此之密度較高,或距離於上下左右均等。即,其理由在於,如圖5中模式性所示,若於連通孔91存在疏密,則流路阻力變得不均 勻而產生來自樹脂之壓力分佈,且屏蔽構件90之強度亦變得不均勻,故而產生變形之可能性較高。又,例如,亦可以說較理想為連通口之寬度或高度較屏蔽構件90之板厚大。其理由在於,藉此,可有效地減少樹脂30通過連通孔91時之流路阻力,而抑制內周屏蔽板之變形。 As a more specific example, it is preferable that the size of each of the communication holes 91 is equal, and the adjacent communication holes 91 have a high density or a distance from the top, bottom, left, and right. That is, the reason is that, as schematically shown in FIG. 5, if the communication hole 91 is dense, the flow path resistance becomes uneven. The pressure distribution from the resin is generated uniformly, and the strength of the shield member 90 also becomes uneven, so that the possibility of deformation is high. Further, for example, it can be said that the width or height of the communication port is preferably larger than the thickness of the shield member 90. The reason for this is that the flow path resistance when the resin 30 passes through the communication hole 91 can be effectively reduced, and the deformation of the inner circumferential shield plate can be suppressed.

藉由構成為因封入而自外徑側侵入之樹脂通過連通孔91,其後立即經由其他附近之連通孔91而自內徑側朝外徑流通,可減少屏蔽構件90對封入樹脂之阻力,而防止變形。作為適於獲得該效果之構成,於圖4之例中,於本實施例中使用網格(篩目)形狀之金屬構件。又,格柵狀之網格各者係作為連通孔91發揮功能。於該態樣中,因屏蔽構件90之內徑側之樹脂30層與外徑側之樹脂30層之連接部更均等地分散,故內徑側之樹脂30層之保持強度被均等化。藉此,可有效地抑制內徑側之樹脂30層之脫離。 The resin that has entered from the outer diameter side by the sealing passes through the communication hole 91, and immediately flows through the other communication hole 91 from the inner diameter side toward the outer diameter, thereby reducing the resistance of the shield member 90 to the resin. And prevent deformation. As a configuration suitable for obtaining this effect, in the example of Fig. 4, a metal member having a mesh shape is used in the present embodiment. Further, each of the grid-like mesh functions as the communication hole 91. In this aspect, since the connection portion between the resin 30 layer on the inner diameter side of the shield member 90 and the resin 30 layer on the outer diameter side is more uniformly dispersed, the holding strength of the resin 30 layer on the inner diameter side is equalized. Thereby, the detachment of the resin 30 layer on the inner diameter side can be effectively suppressed.

又,因於屏蔽構件90中一部分之磁通交鏈,故於表面流動渦電流而成為損失。若設置複數個連通孔91,則因渦電流之流路增加,故等效地,屏蔽構件90之電阻增加。藉此,屏蔽構件90之渦電流損失減少,亦可獲得馬達效率提高之效果。 Further, since a part of the magnetic fluxes in the shield member 90 are interlinked, an eddy current flows on the surface and becomes a loss. When a plurality of communication holes 91 are provided, since the flow path of the eddy current is increased, the resistance of the shield member 90 is equivalently increased. Thereby, the eddy current loss of the shield member 90 is reduced, and the effect of improving the motor efficiency can also be obtained.

於圖6,顯示應用屏蔽構件90之情形時之樹脂封入時之步驟及鑄模後之形態。 Fig. 6 shows the steps of encapsulating the resin and the form after molding in the case where the shield member 90 is applied.

作為代表性之樹脂成型,有真空澆注、轉移成型、射出成型等。轉移成型或射出成型係藉由施加較高之壓力注入樹脂而抑制氣泡之產生。雖因高壓而亦存在樹脂對工件帶去之負荷,但具有可大幅縮短成型時間之優點。 As representative resin molding, there are vacuum casting, transfer molding, injection molding, and the like. Transfer molding or injection molding suppresses the generation of bubbles by applying a higher pressure to inject the resin. Although the load of the resin on the workpiece is also present due to the high pressure, it has the advantage of greatly shortening the molding time.

於真空澆注中,藉由於低壓條件下將樹脂注入至工件而去除空氣,而抑制氣泡之產生。對屏蔽材料或核心構件等工件帶去之負荷較小,成型時間變長。於本實施例中,應用轉移成型、射出成型,但本發明係於真空澆注之情形時亦可充分地獲得效果者。 In vacuum casting, air is removed by injecting resin into the workpiece under low pressure conditions, and generation of bubbles is suppressed. The load on the workpiece such as the shielding material or the core member is small, and the molding time becomes long. In the present embodiment, transfer molding and injection molding are applied, but the present invention is also effective in obtaining a effect in the case of vacuum casting.

如圖6(a)之縱剖視圖所示,於芯202之與繞組22對向之部分,配置屏蔽構件90。屏蔽構件90係以捲纏於芯202之方式配置。於核心構件20、下模201及上模(未圖示)之外徑側,配置有殼體50。成形模及核心構件20係由組裝於模具之加熱器等進行溫度控制。於上模中,設置有1至複數個開口部,以數秒~數10秒注入樹脂30。所注入之樹脂30係將核心構件20間或核心構件20與殼體50等之間隙作為流路而整體填充。對樹脂30,施加例如數MPa~數10MPa左右之壓力。 As shown in the longitudinal cross-sectional view of Fig. 6(a), the shield member 90 is disposed in a portion of the core 202 that faces the winding 22. The shield member 90 is disposed to be wound around the core 202. A casing 50 is disposed on the outer diameter side of the core member 20, the lower mold 201, and the upper mold (not shown). The forming mold and the core member 20 are temperature-controlled by a heater or the like assembled in a mold. In the upper mold, 1 to a plurality of openings are provided, and the resin 30 is injected in a few seconds to several 10 seconds. The resin 30 to be injected is integrally filled with a gap between the core members 20 or between the core member 20 and the casing 50 as a flow path. To the resin 30, for example, a pressure of several MPa to several tens of MPa is applied.

於圖6(b),顯示鑄模後之B-B'剖面。顯示定子10、殼體50及屏蔽構件90之俯視圖。可知屏蔽構件90之一部分朝外徑側突出,於突出之部分與芯202之間附著有樹脂30。採用屏蔽構件90大致未變形地配置於繞組22與機械軸70之間,可進行電性屏蔽之態樣。 In Fig. 6(b), the BB' profile after molding is shown. A plan view of the stator 10, the housing 50, and the shield member 90 is shown. It is understood that one portion of the shield member 90 protrudes toward the outer diameter side, and the resin 30 is adhered between the protruding portion and the core 202. The shielding member 90 is disposed between the winding 22 and the mechanical shaft 70 substantially undeformed, and can be electrically shielded.

另,圖6(b)係一例,有時亦採用於每次封入樹脂時不同之態樣。例如,於圖6(b)中,顯示樹脂於芯202與屏蔽構件之間之全體迴繞之形態,但亦可考慮樹脂不繞入至內徑之一部分,表面於芯202側露出。又,亦有屏蔽構件90朝外徑側略微擴展之情形。此係由侵入至內徑側之樹脂朝外徑側擴展等而引起。此種不均係除材料自身之差異外,亦多由形成於構件之間隙之流路之形狀或構件之溫度分佈或其他環境要因(氣溫、氣壓等)所致,通常難以獲得完全相同之結果。 Further, Fig. 6(b) is an example, and may be different in the case where the resin is sealed each time. For example, in Fig. 6(b), the form in which the resin is entirely wound between the core 202 and the shield member is shown, but it is also conceivable that the resin does not wrap around to one of the inner diameters, and the surface is exposed on the side of the core 202. Further, there is a case where the shield member 90 slightly expands toward the outer diameter side. This is caused by the expansion of the resin invading to the inner diameter side toward the outer diameter side. Such unevenness is caused by the difference in the material itself, and also by the shape of the flow path formed in the gap of the member or the temperature distribution of the member or other environmental factors (air temperature, air pressure, etc.), and it is often difficult to obtain the same result. .

然而,無論何種情形,其變形量或位置偏移均為足以進行與機械軸70對向之繞組部分之電性、磁性屏蔽之範圍。亦即,其理由在於,藉由將同尺寸之連通孔91以等密度、等間隔配置,而以施加至屏蔽構件90之阻力較小、不易產生樹脂之壓力分佈及/或規律之組成,確保屏蔽構件90之強度。 However, in either case, the amount of deformation or positional offset is sufficient to make electrical or magnetic shielding of the winding portion opposite the mechanical shaft 70. That is, the reason is that the communication holes 91 of the same size are arranged at equal density and at equal intervals, so that the resistance applied to the shield member 90 is small, and the pressure distribution and/or regularity of the resin are less likely to occur, thereby ensuring The strength of the shield member 90.

尤其,連通孔91係因自外徑朝內徑侵入樹脂,侵入之樹脂容易穿過外徑側,而藉由迴繞將屏蔽構件91保持於樹脂。僅藉由僅經薄壁化之屏蔽構件幾乎無法期待此種保持態樣,存在不少因旋轉振動或熱 應力等自轉子脫落之虞,但本實施例亦可解決此種課題。 In particular, the communication hole 91 intrudes into the resin from the outer diameter toward the inner diameter, and the invading resin easily passes through the outer diameter side, and the shield member 91 is held by the resin by the winding. It is almost impossible to expect such a holding state by a thin-walled shield member, and there are many due to rotational vibration or heat. The stress or the like is detached from the rotor, but this embodiment can also solve such a problem.

另外,屏蔽構件90可使用藉由壓製加工或壓出加工而連續地一體成形之筒狀構件,亦可應用將包含特定壁厚之片材構件之格柵狀之篩目構件(網狀構件)切斷並進行圓角加工而成者。前者具有屏蔽構件90之強度上之優點,後者具有成形或成本上之優點。 Further, the shield member 90 may be a tubular member that is continuously integrally molded by press working or extrusion processing, or a grid-like mesh member (mesh member) that includes a sheet member having a specific wall thickness. Cut and round the corners. The former has the advantage of the strength of the shield member 90, which has the advantage of forming or cost.

於圖7,顯示圓角加工之例(另,該圖中省略構件之格柵)。將特定長度之篩目構件之端部疊加而予以固定。作為固定機構,亦可為膠帶材料或接著劑等,但因樹脂封入之高壓、加溫時之熱膨脹等,較佳為應用焊接、鉚接、螺栓等。該圖係於重疊之部分之軸向兩端部及中央實施鉚接之例。 In Fig. 7, an example of rounding processing is shown (in addition, the grid of the member is omitted in the drawing). The ends of the mesh members of a specific length are superimposed and fixed. The fixing means may be a tape material or an adhesive. However, it is preferable to apply welding, caulking, bolts, or the like due to high pressure of resin sealing, thermal expansion during heating, and the like. This figure is an example in which the caulking is performed at both axial end portions and the center of the overlapping portion.

於圖8,顯示適於屏蔽構件91之構件之例。(a)係編織加工導電性線材而成之平織金網之例。(b)係沖孔加工導電性板材而成之沖孔金屬板之例。(c)係將導電性板材加工成網狀之擴張金屬板之例。藉由使用該等材料構成屏蔽構件90,可容易地將具備連通孔91之屏蔽構件90薄壁化,而謀求旋轉電機之小型化。同時,可大幅降低屏蔽構件90之材料成本及加工成本。又,亦可期待藉由變更相同之篩目材料之切斷形狀、圓角加工直徑而應用於形狀不同之旋轉電機之加工自由度之提高的優點。 In Fig. 8, an example of a member suitable for the shield member 91 is shown. (a) An example of a plain woven gold mesh obtained by knitting a conductive wire. (b) An example of a punched metal plate formed by punching a conductive sheet. (c) An example of processing a conductive sheet into a mesh-shaped expanded metal sheet. By forming the shield member 90 using these materials, the shield member 90 including the communication hole 91 can be easily thinned, and the size of the rotary electric machine can be reduced. At the same time, the material cost and processing cost of the shield member 90 can be greatly reduced. Further, it is also expected to have an advantage of improving the degree of freedom in processing of a rotating electrical machine having different shapes by changing the cutting shape and the rounding diameter of the same mesh material.

實施例2 Example 2

實施例1之屏蔽構件90係藉由設為接地電位而作為靜電屏蔽材料發揮功能。因此,接地面與屏蔽構件之確實之連接亦較大有助於可靠性之確保。 The shield member 90 of the first embodiment functions as an electrostatic shielding material by being set to a ground potential. Therefore, the exact connection between the ground plane and the shield member also contributes to the reliability.

於實施例2中,顯示實施例1之屏蔽構件90之接地例。另,對與實施例1相同之部位使用相同符號,並省略說明。 In the second embodiment, the grounding example of the shield member 90 of the first embodiment is shown. The same portions as those in the first embodiment are denoted by the same reference numerals and will not be described.

於圖9,顯示表示樹脂封入前之定子10、殼體50及屏蔽構件90之配置關係之軸向剖面立體圖。於該圖中,符號93係導通構件,具有將 屏蔽構件90之一部分與殼體50之一部分電性連接,將屏蔽構件91接地之功能。導通構件90配置於鄰接之核心構件20之線圈彼此對向之間之區域。例如,於繞線管23之軸環部24之根部附近未捲繞繞組22之情形時,於該繞組22與軸環部24之間之空間等配置導通構件93。 Fig. 9 is an axial cross-sectional perspective view showing the arrangement relationship between the stator 10, the casing 50, and the shield member 90 before the resin is sealed. In the figure, the symbol 93 is a conduction member and has One of the shield members 90 is electrically connected to one of the housings 50 to ground the shield member 91. The conduction member 90 is disposed in a region where the coils of the adjacent core members 20 oppose each other. For example, when the winding 22 is not wound in the vicinity of the root portion of the collar portion 24 of the bobbin 23, the conduction member 93 is disposed in a space between the winding 22 and the collar portion 24.

導通構件93較佳為具有機械柔軟性之構件,例如包含金屬線狀構件、金屬薄板構件、導線狀構件或金屬絲等,但並非限定於此。導通構件93係跨及馬達100之徑向配置。例如,配置於核心構件10之軸環部23與繞組22之間附近。又,較佳為,導通構件93除屏蔽構件90與殼體50之連接部分以外,被施加絕緣構件。於本實施例中應用乙烯基線。 The conduction member 93 is preferably a member having mechanical flexibility, and includes, for example, a metal wire member, a metal thin plate member, a wire-like member, a wire, or the like, but is not limited thereto. The conduction member 93 is disposed across the radial direction of the motor 100. For example, it is disposed in the vicinity of the collar portion 23 of the core member 10 and the winding 22. Further, it is preferable that the conduction member 93 is provided with an insulating member in addition to the portion where the shield member 90 is connected to the casing 50. A vinyl wire is applied in this embodiment.

於圖10,顯示屏蔽構件90與導通構件93之連接構造。於圖10(a),顯示於屏蔽構件90設置有接地端子94之形態。屏蔽構件90(連通孔/篩目等省略圖示)係進行圓角加工,於3點焊接疊加之端部。此時,於1個焊接部(例如,軸向兩端之任一個焊接點),自徑向夾持具有下孔94a之板狀之接地端子94,並一體化連接。於圖10(b),顯示接地端子94與導通構件93之連接例之軸向剖面。於導通構件93之軸心側前端,連接具有下孔之壓著端子95。再者,利用接地端子94與壓著端子95之下孔,藉由盲鉚釘96將導通構件93電性連接於屏蔽構件90。導通構件93、接地端子94及盲鉚釘96係藉由樹脂30鑄模。 In FIG. 10, the connection structure of the shield member 90 and the conduction member 93 is shown. FIG. 10(a) shows a form in which the shield member 90 is provided with the ground terminal 94. The shield member 90 (the communication hole/mesh and the like are not shown) is rounded and welded to the end portion at three points. At this time, the plate-shaped ground terminal 94 having the lower hole 94a is sandwiched from one of the welded portions (for example, one of the axial ends), and is integrally connected. In Fig. 10(b), an axial cross section of a connection example of the ground terminal 94 and the conduction member 93 is shown. A crimp terminal 95 having a lower hole is connected to the front end of the conduction member 93 at the axial center side. Furthermore, the conductive member 93 is electrically connected to the shield member 90 by the blind rivet 96 by using the ground terminal 94 and the lower hole of the crimp terminal 95. The conduction member 93, the ground terminal 94, and the blind rivet 96 are molded by the resin 30.

如此,導通構件93保持與周邊繞組22之絕緣且將屏蔽構件90與殼體50之間確實地電性連接。又,導通構件90、接地端子94、壓著端子95及屏蔽構件90因分別具有機械柔軟性,故可緩和因自身相對於樹脂30之封入壓之變形對兩端之連接點所施加之荷重。藉此,屏蔽構件90之相對於接地之可靠性提高。 As such, the conductive member 93 remains insulated from the peripheral winding 22 and is electrically connected between the shield member 90 and the housing 50. Moreover, since the conduction member 90, the grounding terminal 94, the crimping terminal 95, and the shield member 90 each have mechanical flexibility, the load applied to the joint between the both ends due to the deformation of the sealing pressure with respect to the resin 30 can be alleviated. Thereby, the reliability of the shield member 90 with respect to the ground is improved.

再者,因導通構件93等之柔軟性可吸收由構件尺寸或組裝精度引起之尺寸偏差,故而提高組裝作業性。盲鉚釘有助於連接強度之確 保與作業性之並存。此處,藉由以盲鉚釘96之凸緣部位於屏蔽構件90之內徑側之方式進行連接,可減小內徑側之突出量。藉此,可抑制屏蔽構件90之厚壁化,而謀求馬達之小型、高輸出、高效率、低成本化。 Further, since the flexibility of the conduction member 93 or the like can absorb the dimensional deviation caused by the component size or the assembly accuracy, the assembly workability is improved. Blind rivets help the connection strength Guarantee and coexistence of workability. Here, by connecting the flange portion of the blind rivet 96 to the inner diameter side of the shield member 90, the amount of protrusion on the inner diameter side can be reduced. Thereby, it is possible to suppress the thickness of the shield member 90, and to achieve a small size, high output, high efficiency, and low cost of the motor.

另,又,於本圖中雖顯示將乙烯基線93之另一端連接於殼體50之例,但只要連接屏蔽構件90之接地面係於作為旋轉電機運轉時下降至接地電位之部位,則亦可連接於任一個部位。例如,雖未圖示,但亦可連接於用以屏蔽繞組22與轉子40間之屏蔽材料。具體而言,例如,係於軸環部24之全部或一部分設置屏蔽用之金屬板狀構件等,且確保將該金屬板狀構件等設為接地電位之地線之構成的情形。又,亦可將屏蔽構件90之連通孔91直接利用於與導通構件93之連接。於加工、零件成本上具有優勢。 Further, in the figure, although the other end of the vinyl wire 93 is connected to the casing 50, the grounding surface of the connection shield member 90 is also attached to the ground potential when the rotary electric machine is operated. Can be connected to any part. For example, although not shown, it may be connected to a shielding material for shielding the winding 22 from the rotor 40. Specifically, for example, a metal plate member for shielding or the like is provided in all or part of the collar portion 24, and a configuration in which the metal plate member or the like is used as a ground potential of the ground potential is secured. Further, the communication hole 91 of the shield member 90 may be directly used for connection to the conduction member 93. It has advantages in processing and parts cost.

如此,根據實施例1及2,可藉由屏蔽構件90,實現(1)確實之軸電壓之降低,(2)屏蔽構件90與繞組22之絕緣距離之確實之確保,進而(3)防止由樹脂30之脫落所產生之不良。又,可謀求小型化、性能提高及可靠性之提高。 Thus, according to the first and second embodiments, (1) the reduction of the true shaft voltage can be achieved by the shield member 90, (2) the insulation distance between the shield member 90 and the winding 22 can be surely ensured, and (3) The defect caused by the peeling of the resin 30. In addition, it is possible to achieve miniaturization, performance improvement, and reliability improvement.

又,本發明並非限定於上述各種例,可於不脫離其主旨之範圍內進行各種變更或置換。於實施例中,已說明雙轉子型之軸向間隙型永久磁鐵同步馬達之例,但亦可為其他形式之軸向間隙型永久磁鐵同步馬達。又,亦可為不具備永久磁鐵41之同步磁阻馬達或開關式磁阻馬達、感應馬達等。再者,亦可為發電機而非馬達。 The present invention is not limited to the various examples described above, and various changes and substitutions may be made without departing from the spirit and scope of the invention. In the embodiment, an example of a double-rotor type axial gap type permanent magnet synchronous motor has been described, but other types of axial gap type permanent magnet synchronous motors may be used. Further, it may be a synchronous reluctance motor, a switched reluctance motor, an induction motor, or the like that does not include the permanent magnet 41. Furthermore, it can be a generator instead of a motor.

10‧‧‧定子 10‧‧‧ Stator

20‧‧‧核心構件 20‧‧‧ core components

21‧‧‧磁芯 21‧‧‧ magnetic core

22‧‧‧繞組 22‧‧‧Winding

23‧‧‧繞線管 23‧‧‧Winding tube

30‧‧‧樹脂 30‧‧‧Resin

40‧‧‧轉子 40‧‧‧Rotor

41‧‧‧永久磁鐵 41‧‧‧ permanent magnet

42‧‧‧後軛 42‧‧‧ Back yoke

43‧‧‧軛 43‧‧‧ yoke

50‧‧‧殼體 50‧‧‧shell

60‧‧‧端肘板 60‧‧‧End bracket

70‧‧‧機械軸 70‧‧‧ mechanical shaft

80‧‧‧軸承 80‧‧‧ bearing

90‧‧‧屏蔽構件 90‧‧‧Shielding members

91‧‧‧連通孔 91‧‧‧Connecting holes

100‧‧‧馬達 100‧‧‧Motor

A‧‧‧旋轉軸 A‧‧‧Rotary axis

Claims (20)

一種軸向間隙型旋轉電機,其包含:定子,其係將具有沿周向捲繞繞組之定子磁芯之複數個核心構件以旋轉軸為中心配置成環狀,以樹脂一體地鑄模而成;轉子,其係與上述定子之磁通面於旋轉軸方向介隔間隙而對向;及旋轉軸,其係與上述轉子共轉,貫通上述定子之旋轉軸心;且上述定子,係包含具有沿上述旋轉軸之外周形狀之筒形狀,且電性屏蔽上述繞組與上述旋轉軸之徑向對向部之屏蔽構件者;上述屏蔽構件,係於由上述繞組與上述旋轉軸之徑向對向部分夾持之整周面,以固定密度具有沿徑向貫通之複數個連通孔者;且上述複數個連通孔佔上述整周面之面積比例大於上述複數個連通孔以外之部分之面積比例,對上述屏蔽構件之至少一部分,經由上述連通孔,自外徑側遍及至內徑側填充上述樹脂。 An axial gap type rotating electric machine comprising: a stator, wherein a plurality of core members having stator cores wound in a circumferential direction are arranged in a ring shape around a rotating shaft, and are integrally molded by resin; a rotor that is opposite to a magnetic flux surface of the stator in a direction of a rotation axis; and a rotating shaft that is coaxially rotated with the rotor and penetrates a rotation axis of the stator; and the stator includes a a cylindrical shape of the outer circumference of the rotating shaft, and electrically shielding the shielding member of the winding and the radial opposing portion of the rotating shaft; the shielding member is disposed in a radial opposite portion of the winding and the rotating shaft The entire circumferential surface of the clamping has a plurality of communicating holes penetrating in the radial direction at a fixed density; and the ratio of the area ratio of the plurality of communicating holes occupying the entire peripheral surface to the portion other than the plurality of communicating holes is At least a part of the shield member is filled with the resin from the outer diameter side to the inner diameter side via the communication hole. 如請求項1之軸向間隙型旋轉電機,其中上述複數個連通孔之周向或旋轉軸方向長度大於上述屏蔽構件之厚度。 The axial gap type rotary electric machine according to claim 1, wherein a length of the plurality of communication holes in the circumferential direction or the rotation axis direction is larger than a thickness of the shield member. 如請求項1之軸向間隙型旋轉電機,其中上述屏蔽構件係包含金屬網、沖孔金屬板或擴張金屬板者。 The axial gap type rotating electrical machine of claim 1, wherein the shielding member comprises a metal mesh, a punched metal plate or an expanded metal plate. 如請求項1之軸向間隙型旋轉電機,其中上述屏蔽構件係沿上述旋轉軸之外周形狀,特定長度之片狀構件之端部彼此結合者。 An axial gap type rotary electric machine according to claim 1, wherein said shield member is formed in an outer peripheral shape of said rotating shaft, and ends of said sheet members of a specific length are joined to each other. 如請求項1之軸向間隙型旋轉電機,其中上述屏蔽構件係沿上述外周形狀,特定長度之片狀構件之端 部彼此於徑向重疊而結合者。 An axial gap type rotary electric machine according to claim 1, wherein said shield member is formed along said outer peripheral shape, the end of the sheet member of a specific length The parts are joined to each other in the radial direction. 如請求項1之軸向間隙型旋轉電機,其進而包含:導通構件,其連接上述屏蔽構件與上述殼體內周;且上述導通構件係於鄰接之核心構件間,配置於上述繞組所對向之區域者。 The axial gap rotary electric machine according to claim 1, further comprising: a conduction member that connects the shield member and the inner circumference of the casing; and the conduction member is disposed between the adjacent core members, and is disposed opposite to the winding Regional. 如請求項1之軸向間隙型旋轉電機,其中上述屏蔽構件進而包含接地端子;且將連接上述接地端子與上述殼體內周之導通構件於鄰接之核心構件間,配置於上述繞組所對向之區域。 The axial gap type rotating electric machine according to claim 1, wherein the shield member further includes a grounding terminal; and the connecting member that connects the grounding terminal and the inner circumference of the casing is adjacent to the core member, and is disposed opposite to the winding. region. 一種軸向間隙型旋轉電機,其包含:定子,其係將具有沿周向捲繞繞組之定子磁芯之複數個核心構件以旋轉軸為中心配置成環狀,以樹脂一體地鑄模而成;轉子,其係與上述定子之磁通面於旋轉軸方向介隔間隙而對向;及旋轉軸,其係與上述轉子共轉,貫通上述定子之旋轉軸心;且上述定子,係包含具有沿上述機械軸之外周形狀延伸之筒形狀,且電性屏蔽上述繞組與上述旋轉軸之徑向對向部分之屏蔽構件者;上述屏蔽構件,係包含網狀構件,對上述屏蔽構件之至少一部分,經由該網狀構件之網格,自外徑側遍及至內徑側填充上述樹脂者。 An axial gap type rotating electric machine comprising: a stator, wherein a plurality of core members having stator cores wound in a circumferential direction are arranged in a ring shape around a rotating shaft, and are integrally molded by resin; a rotor that is opposite to a magnetic flux surface of the stator in a direction of a rotation axis; and a rotating shaft that is coaxially rotated with the rotor and penetrates a rotation axis of the stator; and the stator includes a The mechanical shaft has a cylindrical shape extending in a peripheral shape, and electrically shields the shielding member between the winding and the radial opposite portion of the rotating shaft; the shielding member includes a mesh member, and at least a part of the shielding member The resin is filled from the outer diameter side to the inner diameter side through the mesh of the mesh member. 如請求項8之軸向間隙型旋轉電機,其中上述網狀構件係網格之面積大於格柵之面積者。 The axial gap type rotating electrical machine of claim 8, wherein the mesh member has a mesh area larger than an area of the grille. 如請求項8之軸向間隙型旋轉電機,其中上述網狀構件之網格係密度固定者。 The axial gap type rotating electrical machine of claim 8, wherein the mesh member has a mesh density constant. 如請求項8之軸向間隙型旋轉電機,其中上述屏蔽構件係包含金屬網、沖孔金屬板或擴張金屬板者。 The axial gap type rotary electric machine according to claim 8, wherein the shield member comprises a metal mesh, a punched metal plate or an expanded metal plate. 如請求項8之軸向間隙型旋轉電機,其中上述屏蔽構件係沿上述旋轉軸之外周形狀,特定長度之片狀構件之端部彼此結合者。 The axial gap type rotary electric machine according to claim 8, wherein the shield member is formed in an outer peripheral shape of the rotary shaft, and ends of the sheet member of a specific length are coupled to each other. 如請求項8之軸向間隙型旋轉電機,其中上述屏蔽構件係沿上述外周形狀,特定長度之片狀構件之端部彼此於徑向重疊而結合者。 The axial gap type rotary electric machine according to claim 8, wherein the shield member is joined along the outer peripheral shape, and the end portions of the sheet-like members of a specific length are overlapped with each other in the radial direction. 如請求項8之軸向間隙型旋轉電機,其進而包含:導通構件,其連接上述屏蔽構件與上述殼體內周;且上述導通構件係於鄰接之核心構件間,配置於上述繞組所對向之區域者。 The axial gap rotary electric machine according to claim 8, further comprising: a conduction member that connects the shield member and the inner circumference of the casing; and the conduction member is disposed between adjacent core members, and is disposed opposite to the winding Regional. 如請求項8之軸向間隙型旋轉電機,其中上述屏蔽構件進而包含接地端子;且將連接上述接地端子與上述殼體內周之導通構件於鄰接之核心構件間,配置於上述繞組所對向之區域。 The axial gap rotary electric machine according to claim 8, wherein the shield member further includes a grounding terminal; and the connecting member that connects the grounding terminal and the inner circumference of the casing is adjacent to the core member, and is disposed opposite to the winding. region. 一種旋轉電機用定子,其係將具有沿周向捲繞繞組且產生旋轉軸方向之磁通之定子磁芯之複數個核心構件以旋轉軸為中心配置成環狀,以樹脂鑄模而成之一體環狀體者;且上述定子係包含如下構件者:貫通孔,其供插入旋轉軸;及屏蔽構件,其形成為沿上述旋轉軸之外周形狀之筒形狀,電性屏蔽上述繞組與旋轉軸之徑向對向部分;且上述屏蔽構件,係於由上述繞組與旋轉軸之徑向對向部分夾持之整周面,以固定密度具有於徑向貫通之複數個連通孔者;且上述複數個連通孔佔上述整周面之面積比例大於上述複數個連通孔以外之部分之面積比例,對上述屏蔽構件之至少一部 分,經由上述連通孔,自外徑側遍及至內徑側填充上述樹脂。 A stator for a rotating electrical machine, wherein a plurality of core members having a stator core that winds a winding in a circumferential direction and generates a magnetic flux in a direction of a rotating shaft are arranged in a ring shape around a rotating shaft, and are molded by resin. The stator includes: a through hole for inserting a rotating shaft; and a shield member formed into a cylindrical shape along an outer peripheral shape of the rotating shaft to electrically shield the winding and the rotating shaft a radial facing portion; and the shielding member is a plurality of communicating holes having a fixed density and a plurality of communicating holes extending in a radial direction by the entire circumferential surface of the winding and the radial opposing portion of the rotating shaft; and the plurality of a ratio of an area of the continuous hole to the area of the whole circumference is larger than an area ratio of a portion other than the plurality of communication holes, and at least one part of the shielding member The resin is filled from the outer diameter side to the inner diameter side through the communication hole. 如請求項16之旋轉電機用定子,其中上述複數個連通孔之周向或旋轉軸方向長度大於上述屏蔽構件之厚度。 The stator for a rotating electrical machine according to claim 16, wherein the length of the plurality of communicating holes in the circumferential direction or the direction of the rotating shaft is larger than the thickness of the shielding member. 如請求項16之旋轉電機用定子,其中上述屏蔽構件係包含金屬網、沖孔金屬板或擴張金屬板者。 The stator for a rotating electrical machine according to claim 16, wherein the shield member comprises a metal mesh, a punched metal plate or an expanded metal plate. 如請求項16之旋轉電機用定子,其中上述屏蔽構件係沿上述旋轉軸之外周形狀,特定長度之片狀構件之端部彼此結合者。 The stator for a rotating electrical machine according to claim 16, wherein the shield member is formed in an outer peripheral shape of the rotating shaft, and ends of the sheet-like members of a specific length are coupled to each other. 如請求項19之旋轉電機用定子,其中一端部與上述屏蔽構件連接,於鄰接之上述核心構件自對向之繞組間之區域朝上述定子之外周配置另一端部。 A stator for a rotating electrical machine according to claim 19, wherein one end portion is connected to the shield member, and the other end portion is disposed on the outer circumference of the stator in a region between the adjacent core members from the opposite windings.
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