TW201720659A - Multiple chamber laminating machine of the cool-heat integrating of electromagnetic heating - Google Patents

Multiple chamber laminating machine of the cool-heat integrating of electromagnetic heating Download PDF

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Publication number
TW201720659A
TW201720659A TW105123691A TW105123691A TW201720659A TW 201720659 A TW201720659 A TW 201720659A TW 105123691 A TW105123691 A TW 105123691A TW 105123691 A TW105123691 A TW 105123691A TW 201720659 A TW201720659 A TW 201720659A
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pressing
door
cooling
electromagnetic
press
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TW105123691A
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Chinese (zh)
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TWI617452B (en
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沈金明
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蘇州市嘉明機械製造有限公司
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/46Manufacturing multilayer circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/06Lamination
    • H05K2203/068Features of the lamination press or of the lamination process, e.g. using special separator sheets

Abstract

A multiple chamber laminating machine of the cool-heat integrating of electromagnetic heating includes a pressing room having particular inside space, a pressing element disposed on the pressing room. The pressing element includes at least three pressing boards. The pressing boards are parallel to each other. A particular distance between the nearby pressing boards form at least two pressing chamber. Wherein, the press room has an electromagnetic heat element and a cooling element. The multiple chamber laminating machine of the cold-heat integrating of electromagnetic heating provided by present invention provides can improve the stability and balance of high-temperature transmission to reduce the transforming probability of the printed circuit board so as to reduce the scrapping probability and improve yield rate during the heat pressing and cool pressing.

Description

電磁加熱的冷熱一體式多腔層壓機Electromagnetic heating cold and heat integrated multi-cavity laminating machine

本發明涉及一種PCB板多腔層壓機,更具體地,涉及一種電磁加熱的冷熱一體式多腔層壓機。The invention relates to a PCB board multi-cavity laminating machine, and more particularly to an electromagnetic heating cold and heat integrated multi-cavity laminating machine.

PCB板即PCB線路板(Printed circuit board),亦稱爲印製電路板或者印刷電路板,是電子元器件電氣連接的提供者。一般來講,印刷電路板:是在非導電基板上面覆蓋一層/二層銅箔(導電層)——稱之爲單/雙面電路板,然後採用印製的方法,將設計好的電路連接需保留的線條印製(耐腐蝕介質)在銅箔上,浸入在腐蝕性液體中腐蝕掉沒有保護塗層的銅箔,清洗掉腐蝕性殘液,定位打孔,塗上助焊劑等,即告完成。PCB板的作用猶如農作物需要生長在土壤中一樣:一是通過銅箔線條爲電子元件相互之間提供電氣連接;二是爲電子元器件提供物理支撐。採用PCB板的主要優點是大大減少布線和裝配的差錯,提高了自動化水準和勞動生産率。 現階段,PCB板的壓合工序中,特別是針對2 層及2 層以上PCB板産品,壓合工序主要包括熱壓和冷壓。熱壓是通過加熱半固化片(如環氧樹脂材料),並施加一定壓力比如200~500PSI/cm2 使半固化片融化並凝固成需要的多層線路板。冷壓工藝是在熱壓結束後對線路按照工藝要求的冷卻速度冷卻到需要的溫度。在現有銅箔導電加熱壓合機中,都是通過連續纏繞銅箔片導電加熱線路板,而在腔體的上下各有一塊加熱盤,其主要作用是對PCB板産品做輔助加熱。現有PCB板層壓機主要存在的缺點有:大多數現有層壓機採用的加熱方式爲電熱棒加熱或是熱煤油加熱,使用壽命短,維修難度大,熱滯後較大,不易精確控溫;傳統的銅箔導電式加熱壓合機只是熱壓機,只能做熱壓工藝,不能做冷壓工藝,在壓制過程中容易導致PCB板産品翹曲變形嚴重,最終導致PCB板成品率低,生産成本過高;在傳統冷壓工藝中,中間層産品的溫度變化較小,導致PCB板産品表層與內層的收縮比較大,從而導致PCB板變形翹曲,産生一定報廢,增加報廢成本;在現有電壓機中,使用一個腔體工作,容易導致PCB板壓合後厚度不均勻或存在壓合氣泡的風險,壓合層數越多,累計産生的壓力誤差越大,問題也越明顯。A printed circuit board, also known as a printed circuit board or printed circuit board, is a provider of electrical connections for electronic components. Generally speaking, the printed circuit board is covered with a layer of / two layers of copper foil (conductive layer) on the non-conductive substrate - called a single / double-sided circuit board, and then printed circuit is used to connect the designed circuit. The line to be preserved (corrosion-resistant medium) is immersed in a corrosive liquid to etch away the copper foil without a protective coating on the copper foil, clean the corrosive residual liquid, position the hole, apply the flux, etc. Completed. The role of the PCB is as if the crop needs to grow in the soil: one is to provide electrical connection between the electronic components through the copper foil line; the other is to provide physical support for the electronic components. The main advantages of using PCB boards are greatly reduced wiring and assembly errors, improved automation and labor productivity. At this stage, in the press-fitting process of the PCB board, especially for the PCB board products of 2 layers and 2 layers or more, the pressing process mainly includes hot pressing and cold pressing. The hot pressing is performed by heating a prepreg (such as an epoxy resin material) and applying a pressure such as 200 to 500 PSI/cm 2 to melt and solidify the prepreg into a desired multilayer wiring board. The cold pressing process is to cool the line to the required temperature at the cooling rate required by the process after the end of the hot pressing. In the existing copper foil conductive heating press, the copper foil conductive heating circuit board is continuously wound, and there is a heating plate on the upper and lower sides of the cavity, and the main function is to assist the PCB board product for auxiliary heating. The main disadvantages of the existing PCB laminating machine are: the heating mode adopted by most existing laminating machines is electric heating rod heating or hot kerosene heating, the service life is short, the maintenance is difficult, the thermal hysteresis is large, and it is difficult to accurately control the temperature; The traditional copper foil conductive heating press is only a hot press, and can only be used as a hot pressing process. It cannot be used as a cold pressing process. In the pressing process, the warpage deformation of the PCB board product is likely to be serious, and the PCB board yield is low. The production cost is too high; in the traditional cold pressing process, the temperature change of the middle layer product is small, which causes the shrinkage of the surface layer and the inner layer of the PCB board product to be relatively large, thereby causing deformation and warpage of the PCB board, resulting in certain scrapping and increasing the scrapping cost; In the existing voltage machine, using a cavity to work, it is easy to cause the thickness of the PCB after the pressing is not uniform or there is a risk of pressing the bubble. The more the number of pressing layers, the greater the cumulative pressure error, the more obvious the problem.

針對上述技術中存在的不足之處,本發明的目的是提供一種電磁加熱的冷熱一體式多腔層壓機,確保在熱壓和冷壓過程中,通過提高溫度傳遞的均勻性及穩定性,來減少壓制過程中PCB板的變形率,減少報廢率,提高成品率,降低生産成本。 爲了實現根據本發明的上述目的和其他優點,提供了一種電磁加熱的冷熱一體式多腔層壓機,包括:具有一定內部空間的壓合室;設置於所述壓合室內的壓合組件,該壓合組件包括至少三塊壓合板,所述壓合板兩兩相互平行,相鄰兩塊所述壓合板相距一定的距離從而形成有至少兩個壓合腔;外接於所述壓合組件的液壓裝置,所述液壓裝置的驅動部爲所述壓合組件提供壓合壓力;其中,所述壓合室內設有電磁加熱組件和冷卻組件,所述電磁加熱組件包括能夠産生交變磁場的電磁感應線圈,所述電磁感應線圈設置於加熱板內,至少一塊所述壓合板上設置有所述加熱板。 優選的,所述壓合板與所述加熱板固定連接或一體成型。 優選的,所述電磁感應線圈設置呈多重“S”形折疊狀或螺旋狀,所述電磁感應線圈的軸線與所述壓合板的中心法線相平行。 優選的,所述加熱板包括基板和罩蓋於所述基板上的蓋板,所述基板上開設有與所述電磁感應線圈的形狀相匹配的凹槽。 優選的,所述電磁加熱組件還包括與所述電磁感應線圈電連接的電磁加熱控制器,所述電磁加熱控制器分別與所述電磁感應線圈的第一接線點和第二接線點電連接,從而構成電磁加熱回路,以致使電磁感應線圈産生變化的交變磁場。 優選的,所述冷卻組件包括冷卻管、冷卻箱和輸送泵,所述冷卻管設置於所述壓合板內,所述冷卻管的入液口和出液口、輸送泵、冷卻箱構成冷卻循環回路。 優選的,所述冷卻組件包括風冷組件,所述風冷組件包括:與所述壓合室構成回路的循環風路管;在所述循環風路管的空氣流動方向上依次設置的主電磁閥、變頻風機單元和冷卻單元;其中,所述循環風路管的出風口設於壓合室的頂部,循環風路管的進風口設於壓合室的底部。 優選的,所述變頻風機單元包括第一變頻風機和第二變頻風機,所述循環風路管的出風口處設有第一變頻風機,所述第一變頻風機的出風口處設有第一補充風口,所述第一補充風口上設有第一電磁閥,所述主電磁閥與第二變頻風機之間設有第二補充風口,所述第二補充風口上設有第二電磁閥。 優選的,所述壓合室設有至少一扇室門,所述室門包括:門板、及設於所述門板兩側的門套,所述門套與通往所述壓合室的門框相固接,所述門板嵌套在兩個所述門套之間且可沿所述門套上下滑動以實現所述壓合室的啓閉。 優選的,所述門套包括門套主體、及形成於所述門套主體中的U形槽部,所述U形槽部沿所述門套主體的高度方向延伸;所述門板的兩側均設有至少一個軸承,所述軸承與所述U形槽部相卡接;所述U形槽部設置有兩個端部,分別爲靠近所述壓合室門框的內側端部與遠離所述壓合室門框的外側端部,所述外側端部的寬度大於所述內側端部的寬度。 本發明與現有技術相比,其有益效果是: 1、由於採用電磁加熱的供熱方式,電磁加熱因電磁感應線圈本身基本不會産生熱量,壽命長,檢修及維護更換成本低廉,加熱板或壓合板經可變電磁場作用發熱,熱量利用充分,熱量散失較小,熱量聚集於加熱板或壓合板內部,電磁感應線圈表面溫度略高於室溫,可以安全觸摸,無需熱防護,安全可靠;採用內部發熱的加熱方式,使得所述加熱板或壓合板直接感應磁能而生熱,熱響應快速,平均預熱時間比傳統加熱如電阻圈加熱方式縮短60%以上,同時熱效率高達90%以上,在同等條件下,比電阻圈加熱節電30~70%,同時提高了生産效率,電磁感應線圈本身不發熱,熱阻滯小,熱慣性低,溫度控制實時准確,明顯改善産品質量; 2、由於所述壓合室內設有電磁加熱組件與冷卻組件,可以實現熱壓和冷壓一體,由於不需要轉移到冷壓機或其他冷卻機構裏冷卻,避免了在轉移過程中壓合後的PCB板産品受到環境溫差的作用産生內應力,此外還避免了在轉移過程中失去上下層的所述壓合板的壓力束縛作用導致PCB板産品翹曲變形,並且由於是面接觸冷卻,並通過調節傳導液或是冷卻風的流量、壓力、流速及溫度等,可以有效控制PCB板産品的冷卻速度和冷卻溫度的均勻性(板周圍和內部溫差),進一步減少PCB板産品産生不規則變形等問題,此外,由於冷壓完成後,所述壓合板的溫度直接降到工藝需要的溫度,直接可以開始下一批生産,不需要額外的冷卻時間,設備效率高,進一步提高了生産效率; 3、與現有技術中加熱或者冷卻只能從PCB板産品的上下兩端通過熱傳導來進行所不同的是,由於具有加熱與冷卻功能的所述壓合板設於PCB板産品包之間,從而可以在相鄰兩個PCB板産品包間開始實現加熱或冷卻,不管是熱壓過程或是冷壓過程,都大大加快了PCB板産品包的加熱或是冷卻過程,此外,還能進一步控制PCB板産品包的加熱速度與加熱溫度或是冷卻速度與冷卻溫度的均勻性,從而進一步減少PCB板産品發生不規則變形等問題; 4、由於相鄰兩塊所述壓合板相隔有一定的距離從而構成至少兩個壓合腔,採用這種多腔式的設計,使得生産板數量控制在10~50層,針對一些特殊內層殘銅分佈不均勻設計的PCB板或多層線路中各層殘銅位置對應設計的PCB板,以及10層以上PCB板,通過每腔體的生産數量的有效控制,就能有效降低或避免了殘銅累計産生的壓力誤差,很好解決了由於殘銅累計産生的壓力誤差而導致的PCB板壓合後厚度不均勻和壓合氣泡等問題; 5、U形槽部具有兩個端部,分別爲靠近所述壓合室的門框的內側端部與遠離所述壓合室的門框的外側端部,外側端部的寬度大於內側端部的寬度,對壓合室外部空氣進入壓合室內設置了多重密封;室門與壓合室的門框之間設有的密封圈進一步提高了室門的密封性。In view of the deficiencies in the above technology, an object of the present invention is to provide an electromagnetically heated cold and heat integrated multi-cavity laminating machine which ensures uniformity and stability of temperature transfer during hot pressing and cold pressing. To reduce the deformation rate of the PCB during the pressing process, reduce the scrap rate, improve the yield, and reduce the production cost. In order to achieve the above object and other advantages in accordance with the present invention, there is provided an electromagnetically heated cold and heat integrated multi-cavity laminating machine comprising: a press chamber having a certain internal space; and a press-fit assembly disposed in the press chamber, The pressing assembly comprises at least three pressing plates, the pressing plates are parallel to each other, and the two adjacent pressing plates are separated by a certain distance to form at least two pressing cavities; externally connected to the pressing assembly a hydraulic device, wherein a driving portion of the hydraulic device provides a pressing pressure to the pressing assembly; wherein the pressing chamber is provided with an electromagnetic heating assembly and a cooling assembly, and the electromagnetic heating assembly includes an electromagnetic capable of generating an alternating magnetic field An induction coil, the electromagnetic induction coil is disposed in the heating plate, and the heating plate is disposed on at least one of the pressure plates. Preferably, the pressure plate is fixedly connected or integrally formed with the heating plate. Preferably, the electromagnetic induction coil is arranged in a plurality of "S"-shaped folds or spirals, and an axis of the electromagnetic induction coil is parallel to a central normal of the pressure plate. Preferably, the heating plate comprises a substrate and a cover plate covering the substrate, and the substrate is provided with a groove matching the shape of the electromagnetic induction coil. Preferably, the electromagnetic heating assembly further includes an electromagnetic heating controller electrically connected to the electromagnetic induction coil, wherein the electromagnetic heating controller is electrically connected to the first connection point and the second connection point of the electromagnetic induction coil, respectively. Thereby an electromagnetic heating circuit is formed such that the electromagnetic induction coil produces a varying alternating magnetic field. Preferably, the cooling assembly comprises a cooling pipe, a cooling box and a transfer pump, the cooling pipe is disposed in the pressure plate, and the liquid inlet and the liquid outlet of the cooling pipe, the transfer pump and the cooling box form a cooling cycle Loop. Preferably, the cooling assembly comprises an air-cooling assembly, the air-cooling assembly comprising: a circulating air duct forming a circuit with the press chamber; a main electromagnetic device sequentially disposed in an air flow direction of the circulating air duct The valve, the variable frequency fan unit and the cooling unit; wherein the air outlet of the circulating air duct is disposed at the top of the pressing chamber, and the air inlet of the circulating air duct is disposed at the bottom of the pressing chamber. Preferably, the inverter fan unit includes a first inverter fan and a second inverter fan, and a first inverter fan is disposed at an air outlet of the circulating air duct, and a first air outlet is disposed at the air outlet of the first inverter fan. The first air inlet is provided with a first electromagnetic valve, a second supplementary air outlet is disposed between the main electromagnetic valve and the second variable air fan, and a second electromagnetic valve is disposed on the second supplementary air outlet. Preferably, the press chamber is provided with at least one door, the door includes: a door panel, and a door sleeve disposed on two sides of the door panel, the door sleeve and a door frame leading to the press chamber The door panel is nested between the two door sleeves and can slide up and down along the door sleeve to realize opening and closing of the press chamber. Preferably, the door cover comprises a door cover body and a U-shaped groove portion formed in the door cover body, the U-shaped groove portion extending along a height direction of the door cover body; both sides of the door panel Each of the bearings is provided with at least one bearing, and the bearing is engaged with the U-shaped groove portion; the U-shaped groove portion is provided with two end portions respectively adjacent to the inner end portion of the pressing chamber door frame and away from the The outer end portion of the press chamber door frame has a width greater than a width of the inner end portion. Compared with the prior art, the invention has the following beneficial effects: 1. Due to the heating mode by electromagnetic heating, the electromagnetic heating basically does not generate heat due to the electromagnetic induction coil itself, has long service life, low maintenance and maintenance cost, and a heating plate or The pressure plate is heated by the variable electromagnetic field, the heat is utilized sufficiently, the heat loss is small, and the heat is concentrated in the heating plate or the inside of the pressure plate. The surface temperature of the electromagnetic induction coil is slightly higher than room temperature, which can be safely touched without heat protection, safe and reliable; The internal heating method is adopted, so that the heating plate or the pressing plate directly induces magnetic energy to generate heat, and the thermal response is fast, and the average preheating time is shortened by more than 60% compared with the conventional heating such as the resistance ring heating method, and the thermal efficiency is up to 90% or more. Under the same conditions, the electric resistance is 30~70% than the resistance ring heating, and the production efficiency is improved. The electromagnetic induction coil itself does not generate heat, the thermal block is small, the thermal inertia is low, the temperature control is real-time and accurate, and the product quality is obviously improved; Since the electromagnetic heating assembly and the cooling assembly are provided in the pressing chamber, hot pressing and cold pressing can be realized, It does not need to be transferred to the cold press or other cooling mechanism for cooling, which avoids the internal stress caused by the temperature difference of the PCB board product after the pressing process, and also avoids the loss of the upper and lower layers during the transfer process. The pressure binding of the pressure plate causes the PCB board product to warp and deform, and because it is surface contact cooling, and by adjusting the flow rate, pressure, flow rate and temperature of the conductive liquid or the cooling air, the cooling speed of the PCB board product can be effectively controlled. The uniformity of the cooling temperature (temperature difference between the board and the interior) further reduces the problem of irregular deformation of the PCB board product. In addition, since the temperature of the pressure plate is directly lowered to the temperature required by the process after the cold pressing is completed, the direct start can be started. The next batch of production, no additional cooling time, high equipment efficiency, further improve production efficiency; 3. Compared with the prior art, heating or cooling can only be carried out by heat conduction from the upper and lower ends of the PCB board product. Since the pressing plate having the heating and cooling functions is disposed between the PCB board packages, it is possible to be adjacent to two PCs. Heating or cooling of the B-board product package begins, whether it is a hot pressing process or a cold pressing process, which greatly speeds up the heating or cooling process of the PCB board package, and further controls the heating speed of the PCB board package. And the heating temperature or the uniformity of the cooling rate and the cooling temperature, thereby further reducing the problem of irregular deformation of the PCB board product; 4. Since the adjacent two pieces of the pressing plates are separated by a certain distance, thereby forming at least two press-fits The cavity adopts this multi-cavity design, so that the number of production plates is controlled at 10~50 layers, and the PCB board corresponding to the residual copper position of each layer in the PCB board or the multi-layer circuit with uneven distribution of special inner residual copper is designed. And more than 10 layers of PCB board, through the effective control of the production quantity of each cavity, can effectively reduce or avoid the cumulative pressure error caused by residual copper, which solves the PCB board caused by the accumulated pressure error of residual copper. a problem of uneven thickness and pressure bonding after pressing; 5. The U-shaped groove portion has two end portions, which are respectively the inner end portion of the door frame adjacent to the press chamber and away from the The outer end portion of the door frame of the press chamber has a width larger than the width of the inner end portion, and a plurality of seals are provided for the air outside the press-fit chamber to enter the press chamber; between the door frame and the door frame of the press chamber The sealing ring further improves the sealing of the door.

下面結合附圖對本發明做進一步的詳細說明,本發明的前述和其它目的、特徵、方面和優點將變得更加明顯,以令本領域技術人員參照說明書文字能夠據以實施。 參照圖1和圖20,根據本發明的多腔熱壓機100的每個壓合腔154b中放置有待壓制的PCB板包160,每個待壓制的PCB板包160由至少一塊PCB板依次層疊堆置而成,爲了防止PCB板在壓制過程中粘連,相鄰兩塊PCB板之間及PCB板與壓合板154之間設置有導熱並防粘的隔板161。在一實施例中,多腔熱壓機100中設有兩個壓合腔154b,每個壓合腔154b中放置有待壓制的PCB板包160,每個待壓制的PCB板包160由PCB板C1、C2、C3從上至下依次層疊堆置而成。作爲一實施例,每層PCB板的結構如圖20所示,主要包括位於最外側的上下兩片銅箔162、與銅箔162鄰接的兩片半固化片163、由半固化片163夾持的內層線路板164。 參照圖1—32所示,電磁加熱的冷熱一體式多腔層壓機100包括:控制系統(未圖示)、壓合室110、液壓裝置120、室門130、安全開關組件140、以及壓合組件150。其中,壓合室110具有一定的內部空間,且該壓合室110包括用於在其內部産生真空的抽氣裝置(未圖示),壓合室110內設有冷卻組件與電磁加熱組件;壓合組件150設置於壓合室110的內部空間內,且該壓合組件150包括至少三塊壓合板154,壓合板154相互平行,相鄰兩塊壓合板154之間相隔有一定的距離從而構成至少兩個壓合腔154b,待壓制的PCB板包160放置於每個壓合腔154b中進行熱壓或冷壓,位於最上層的壓合板154的上表面與位於最下層的壓合板154的下表面分別鄰接有上隔熱板155與下隔熱板153,上隔熱板155與下隔熱板153均由具有一定結構強度的絕熱材料製成,所述液壓裝置120、安全開關組件140、電磁加熱組件、冷卻組件均與控制系統電連接。 作爲一實施例,所述電磁加熱組件包括能夠産生交變磁場的電磁感應線圈190、與所述電磁感應線圈190電連接的電磁加熱控制器(未圖示)。 作爲一實施例,至少一塊所述壓合板154內設置有所述電磁感應線圈190,壓合板154由具有一定結構強度的導磁性材料製成。 作爲一實施例,所述電磁感應線圈190設置於加熱板180內,加熱板180由具有一定結構強度的導磁性材料製成,至少一塊所述壓合板154上設置有所述加熱板180,所述壓合板154與所述加熱板180固定連接或一體成型,所述加熱板180包括基板和罩蓋於所述基板上的蓋板,所述基板上開設有與所述電磁感應線圈190的形狀相匹配的凹槽。 作爲一實施例,所述電磁加熱控制器分別與所述電磁感應線圈的第一接線點193和第二接線點194電連接,從而構成電磁加熱回路,以致使電磁感應線圈190産生變化的交變磁場;電磁加熱控制器將交流電整流變成直流電,再將直流電轉換成高頻高壓電,高速變化的高頻高壓電流流過電磁感應線圈190會産生高速變化的交變磁場,當磁場內的磁力線通過導磁性的壓合板154或加熱板180時,即使得壓合板154或加熱板180自行高速發熱。 作爲一實施例,所述電磁感應線圈190的內部呈中空狀以形成貫通其兩端的冷卻通道195,所述電磁感應線圈的一端開設有入液口191,所述電磁感應線圈的另一端開設有出液口192,所述冷卻通道195與所述電磁感應線圈的入液口191和出液口192相連通;所述電磁感應線圈的入液口191和出液口192外接連通有冷卻系統,所述冷卻系統、電磁感應線圈的入液口191和出液口192、冷卻通道195構成冷卻循環回路;通過在冷卻通道195內通入溫度及流量可控的冷卻液(油或水等介質),從而對電磁感應線圈190及壓合板154或加熱板180進行高效快速冷卻,除了能夠進一步提高冷卻速度外,還能夠對電磁感應線圈190及壓合板154或加熱板180起到冷卻保護作用,提高其可靠性,降低設備維修及更換成本,此外,採用在電磁感應線圈的冷卻通道195內通入冷卻液的方法,能夠最大化地降低結構複雜度且不影響冷卻效率。 作爲一實施例,所述電磁感應線,190設置呈多重“S”形折疊狀或螺旋狀,以及能夠産生交變磁場的其他形狀。 作爲一實施例,所述電磁感應線圈190的軸線Z1與所述壓合板154或加熱板180的中心法線Z2相平行。 在一實施例中,還包括銅箔加熱組件,其包括設置在所述壓合腔154b中的銅箔片、及與所述銅箔片電連接的功率控制器,以對銅箔片進行加熱控制,所述銅箔片往複折疊成多重“S”型折疊狀結構,從而使得所述銅箔片內形成有多個間隔設置的容納室(未圖示),待壓制的PCB板包160放置于所述容納室後,再放置於壓合腔154b中。 在一實施例中,壓合室110包括左側板111、右側板112、頂板113、以及中板114,左側板111、右側板112、頂板113、以及中板114構成了具有一定內部空間的壓合室110,左側板111的底部設有左底座111a,右側板112的底部設有右底座112a,可以在用螺栓通過將左底座111a與右底座112a固定於地面上從而實現壓合室110與地面的固定連接。左側板111與右側板112上開設有至少一個觀察窗115,在一實施例中,左側板111與右側板112上開設有兩個觀察窗115。在一實施例中,壓合板154設有5片,相互之間距有一定的距離從而構成4個壓合腔154b,如圖1所示,每個壓合腔154b中放置有組裝好的待壓制的PCB板包160。 在一實施例中,壓合室110內還設置有至少兩根導柱156、設置於下隔熱板153之下的墊板152、以及設置於墊板152之下的支撐板151,其中,壓合板154及上隔熱板155、下隔熱板153均被限制於導柱156之間並可沿導柱156上下滑動;液壓裝置120外接於壓合組件150,所述液壓裝置120的驅動部爲所述壓合組件150提供壓合壓力。作爲一實施例,液壓裝置120包括驅動電機、若幹管路、液壓缸121及由該驅動電機驅動的油泵,所述液壓缸121的驅動端爲位於最下層的壓合板154提供壓合動力。在一實施例中,液壓裝置120的液壓缸121的驅動端穿過支撐板151後與墊板152的下表面相抵觸,液壓裝置120與所述控制系統電連接。在一實施方式中,導柱156設有4根,分別設置於壓合板154及上隔熱板155、下隔熱板153的兩側,導柱156貫穿頂板113、墊板152、及支撐板151,從而使得頂板113、墊板152、及支撐板151成爲一個穩固的整體,其中,墊板152可在液壓裝置120的液壓缸121的驅動端驅動下沿導柱156上下滑動。 在一實施方式中,每根導柱156的內側開設有滑軌槽156b,每塊壓合板154的兩側前後端部均設有滾輪154a,壓合板154通過滾輪154a與滑軌槽156b的配合從而實現壓合板154沿導柱156上下滑移。 在一實施方式中,導柱156的內部設置呈中空結構,導柱156的一端開設有抽氣口156a,所述抽氣口156a與抽氣裝置相接,位於壓合室110內部的導柱156的外壁設有與導柱156內部相聯通的通氣孔,通過這種結構可在抽氣口156a處往外抽氣從而製造壓合室110內部的真空環境。在一實施方式中,每個壓合腔154b內設有至少一個壓力傳感器及溫度傳感器(未圖示),所述壓力傳感器及溫度傳感器均與所述控制系統電連接,用於對壓合腔內154b的壓力及溫度進行實時監控。 在一實施例中,所述冷卻組件包括冷卻管154c、冷卻箱和輸送泵,所述冷卻管154c設置於所述壓合板154內,所述冷卻管154c的入液口和出液口、輸送泵、冷卻箱構成冷卻循環回路;工作時,冷卻箱中的傳導液(可爲油或水等介質)在輸送泵的驅動下,將冷卻後的傳導液輸送入冷卻管154c的入液口,並經冷卻管154c的的出液口回流入冷卻箱中,以此構成冷卻循環回路;在一實施例中,冷卻管154c與所述冷卻箱之間設有集油組件158,該集油組件158包括內部中空的進油柱158b與回油柱158a,所述冷卻管的入液口通過柔性管159與進油柱158b相連通,所述冷卻管的出液口通過柔性管159與回油柱158a相連通,進油柱的進油口158b’與回油柱的回油口158a’分別與所述冷卻箱相連通。 在一實施方式中,所述冷卻管154c設置呈多重“S”型折疊狀結構,及其他利於冷卻管154c均勻排布於壓合板154內的形狀均可,所述壓合板154內設置有兩組冷卻管154c,所述兩組冷卻管154c相對所述壓合板154的對稱中心對稱設置,從而增加了冷卻管154c內的傳導液的流通面積,以提高冷卻管154c在壓合板01內的冷卻效率。 在一實施例中,如圖29所示,所述冷卻組件包括風冷組件170,所述風冷組件170包括:與所述壓合室110構成回路的循環風路管171;在所述循環風路管171的空氣流動方向上依次設置的主電磁閥172、變頻風機單元和冷卻單元174;所述變頻風機單元包括第一變頻風機176和第二變頻風機173,所述循環風路管171的出風口處設有第一變頻風機176,所述第一變頻風機176的出風口處設有第一補充風口177,所述第一補充風口177上設有第一電磁閥177a,所述主電磁閥172與第二變頻風機173之間設有第二補充風口175,所述第二補充風口175上設有第二電磁閥175a;所述第二變頻風機173、第一變頻風機176、主電磁閥172、第二電磁閥175a、第一電磁閥177a及冷卻單元174受控制系統的調控,及時的調整送入壓合室110內的風量及風的溫度,從而有效地對壓制後的PCB板包160進行風冷冷卻。 在一實施例中,所述循環風路管171的出風口設於壓合室110的頂部,循環風路管171的進風口設於壓合室110的底部,以便形成“煙囪效應”,從而使得壓合室110底部的高溫空氣更快、更有效地通過循環風路管171排出。 在一實施例中,壓合室110設有至少一扇與外界相通且可開合的室門130,該室門130包括:門板132;以及設於所述門板兩側的門套131,其中,門套131與通往壓合室110內部的門框相固接,門板132嵌套在兩個門套131之間且可沿門套131上下滑動以實現壓合室110的開啓或閉合。在一實施方式中,壓合室110的前後兩側各設有一扇室門130。 在一實施例中,門套131包括:門套主體、以及形成於所述門套主體中的U形槽部131c,其中,U形槽部131c沿所述門套主體的高度方向延伸,門板132的兩側均設有至少一個軸承132a,軸承132a與U形槽部131c相卡接,從而實現門板132沿門套131上下滑動,U形槽部131c具有兩個端部,分別爲靠近壓合室110的門框的內側端部131a與遠離壓合室110的門框的外側端部131b,外側端部131b的寬度大於內側端部131a的寬度。在一實施方式中,門板132的兩側均設有4個軸承132a。在一實施方式中,每個門套131的側面均設置有用於驅動門板132上下滑動的驅動氣缸133。 在一實施方式中,兩個門套131之間設置有安全開關組件140,具體地,安全開關組件140包括分別設置於門板132兩側門套131上的信號發射器141與信號接收器142,驅動氣缸133及安全開關組件140均與所述控制系統電連接,當門板132處於如圖5所示的開啓狀態時,如信號發射器141與信號接收器142之間有物體或操作人員阻隔時,控制系統發送控制信號,此時門板132不會落下,直到號發射器141與信號接收器142之間沒有其他物體或操作人員,從而防止門板132碰壞或是壓傷操作人員。 在一實施例中,室門130與壓合室110的門框之間設有密封圈134,密封圈134由具有一定彈性的絕熱材料製成。門板132上還設有將門板132與密封圈134壓緊以實現對壓合室110進行密封的壓緊裝置(未圖示)。 在一實施例中,壓合板154的左右兩側設有至少兩根限位柱157,每根限位柱157的內側均設有至少一塊限位塊157,除去最上一層與最下一層的壓合板154,其餘壓合板154在未壓制時均放置於限位塊157之上。在一實施方式中,限位元元柱157設有4根,關於壓合板154左右對稱,壓合板154設有5層,最上一層與最下一層壓合板不需要限位元元塊157的支撐,因此,限位塊157設置成3塊,在未壓制時分別依次支撐中間3層的壓合板154。 工作原理:工人先將用於製造PCB板的材料如圖20結構進行組成堆疊,最終組裝成如圖1所示的待壓制的PCB板包160;組裝完成後,將待壓制的PCB板包160放入每個壓合腔154b中等待壓制;控制系統控制室門130的門板132落下,閉合壓合室110,抽氣裝置開始將壓合室110的內部空間抽成真空環境;液壓裝置120的液壓缸121的驅動端開始工作,施加一定的壓力於墊板152之下,從而依次推動最下層的壓合板154開始擠壓壓合腔154b內的待壓制的PCB板包160,與此同時,電磁加熱組件開始工作,對待壓制的PCB板包160進行加熱,壓制過程中的壓力大小、溫度高低、壓制時間由控制系統進行反饋調節;壓制完成後,電磁加熱組件停止工作,此時,液壓裝置120保持壓制時的壓力不變,而冷卻組件開始工作,例如可在壓合板154內的冷卻管154c中通入持續流動的、溫度控制在15℃~35℃之間的傳導液,對壓制完的PCB板包160進行冷卻,此過程由控制系統進行反饋調節,當控制系統檢測到PCB板包160冷卻到設定溫度45℃~65℃時,停止傳導液的供給,液壓裝置120開始逐漸減小壓力,室門130打開後將壓制完的PCB板包160取出等待後續的加工工作。 參照圖21與圖22,可以看出,傳統冷壓機和根據本發明的電磁加熱的冷熱一體式多腔層壓機100比較,同樣測量X-Y方向(500~620mm距離)漲縮數據,本發明的電磁加熱的冷熱一體式多腔層壓機100生産的産品,上中下層産品的變形量幾乎一致,對比傳統冷壓機有非常明顯的改善,此外,由於冷壓完成後,壓合板154的溫度直接降到工藝需要的溫度,直接可以開始下一批生産,不需要額外的冷卻時間,設備效率高,進一步提高了生産效率。 參照圖23與圖24,取350片板測量X-Y方向(500~620mm距離)漲縮數據進行統計,可以看出,根據本發明的電磁加熱的冷熱一體式多腔層壓機100與傳統冷壓機相比,本發明的電磁加熱的冷熱一體式多腔層壓機100生産的産品其漲縮數據明顯集中,比傳統冷壓機生産的産品漲縮率降低了有30~40%。 參照圖25、圖26、圖27及圖28,可以看出,根據本發明的電磁加熱的冷熱一體式多腔層壓機100與傳統冷壓機相比,根據本發明的電磁加熱的冷熱一體式多腔層壓機100的所生産的單片PCB板漲縮最大變形比傳統電壓機生産的降低了40~50%。 盡管本發明的實施方案已公開如上,但其並不僅限於說明書和實施方式中所列運用,它完全可以被適用於各種適合本發明的領域,對於熟悉本領域的人員而言,可容易地實現另外的修改,因此在不背離權利要求及等同範圍所限定的一般概念下,本發明並不限於特定的細節和這裏示出與描述的圖例。The above and other objects, features, aspects and advantages of the present invention will become more apparent from Referring to FIGS. 1 and 20, a PCB board package 160 to be pressed is placed in each of the press chambers 154b of the multi-cavity hot press 100 according to the present invention, and each PCB board package 160 to be pressed is sequentially laminated by at least one PCB board. In order to prevent the PCB from sticking during the pressing process, a heat-conducting and anti-sticking partition 161 is disposed between the adjacent two PCB boards and between the PCB board and the pressing board 154. In an embodiment, the multi-cavity hot press 100 is provided with two press chambers 154b, and each of the press chambers 154b is provided with a PCB board package 160 to be pressed, and each PCB board package 160 to be pressed is made of a PCB board. C1, C2, and C3 are stacked and stacked in order from top to bottom. As an embodiment, the structure of each layer of the PCB board is as shown in FIG. 20, and mainly includes two upper and lower copper foils 162 located at the outermost side, two prepregs 163 adjacent to the copper foil 162, and inner layer lines sandwiched by the prepreg 163. Board 164. Referring to Figures 1-32, the electromagnetically heated cold-heat integrated multi-cavity laminator 100 includes a control system (not shown), a press chamber 110, a hydraulic device 120, a chamber door 130, a safety switch assembly 140, and a pressure. Assembly component 150. Wherein, the press chamber 110 has a certain internal space, and the press chamber 110 includes an air extracting device (not shown) for generating a vacuum inside thereof, and the press chamber 110 is provided with a cooling assembly and an electromagnetic heating assembly; The pressing assembly 150 is disposed in the inner space of the pressing chamber 110, and the pressing assembly 150 includes at least three pressing plates 154, and the pressing plates 154 are parallel to each other, and the adjacent two pressing plates 154 are separated by a certain distance. The at least two press chambers 154b are formed, and the PCB board package 160 to be pressed is placed in each of the press chambers 154b for hot pressing or cold pressing, and the upper surface of the uppermost pressing plate 154 and the lowermost layer of the pressing plate 154 are formed. The lower surface is adjacent to the upper heat insulation board 155 and the lower heat insulation board 153, respectively, and the upper heat insulation board 155 and the lower heat insulation board 153 are made of a heat insulating material having a certain structural strength, the hydraulic device 120 and the safety switch assembly. 140. The electromagnetic heating component and the cooling component are all electrically connected to the control system. As an embodiment, the electromagnetic heating assembly includes an electromagnetic induction coil 190 capable of generating an alternating magnetic field, and an electromagnetic heating controller (not shown) electrically connected to the electromagnetic induction coil 190. As an embodiment, at least one of the pressing plates 154 is provided with the electromagnetic induction coil 190, and the pressing plate 154 is made of a magnetic conductive material having a certain structural strength. As an embodiment, the electromagnetic induction coil 190 is disposed in the heating plate 180, and the heating plate 180 is made of a magnetic conductive material having a certain structural strength, and at least one of the pressing plates 154 is provided with the heating plate 180. The pressing plate 154 is fixedly connected or integrally formed with the heating plate 180. The heating plate 180 includes a substrate and a cover plate covering the substrate, and the substrate is opened with a shape of the electromagnetic induction coil 190. Matching grooves. As an embodiment, the electromagnetic heating controller is electrically connected to the first connection point 193 and the second connection point 194 of the electromagnetic induction coil, respectively, to form an electromagnetic heating circuit, so that the electromagnetic induction coil 190 undergoes a change alternating. The magnetic field; the electromagnetic heating controller converts the alternating current into a direct current, and then converts the direct current into a high-frequency high-voltage electricity. The high-speed high-frequency current flowing through the electromagnetic induction coil 190 generates a high-speed alternating magnetic field, when the magnetic field lines in the magnetic field When passing through the magnetically conductive pressure plate 154 or the heating plate 180, the pressure plate 154 or the heating plate 180 is caused to self-heat at a high speed. As an embodiment, the inside of the electromagnetic induction coil 190 is hollow to form a cooling passage 195 extending through the two ends thereof. One end of the electromagnetic induction coil is provided with a liquid inlet 191, and the other end of the electromagnetic induction coil is opened. a liquid outlet 192, the cooling passage 195 is in communication with the liquid inlet 191 and the liquid outlet 192 of the electromagnetic induction coil; the liquid inlet 191 and the liquid outlet 192 of the electromagnetic induction coil are externally connected with a cooling system. The cooling system, the liquid inlet 191 of the electromagnetic induction coil, the liquid outlet 192, and the cooling passage 195 constitute a cooling circulation loop; through the cooling passage 195, a coolant (oil or water medium) with controllable temperature and flow rate is introduced. Therefore, the electromagnetic induction coil 190 and the pressure plate 154 or the heating plate 180 are efficiently and rapidly cooled, and in addition to further increasing the cooling rate, the electromagnetic induction coil 190, the pressure plate 154 or the heating plate 180 can be cooled and protected, thereby improving Its reliability reduces the cost of equipment maintenance and replacement. In addition, the method of introducing coolant into the cooling passage 195 of the electromagnetic induction coil can minimize the knot. Complexity does not affect the cooling efficiency. As an embodiment, the electromagnetic induction lines, 190 are arranged in multiple "S" shaped folds or spirals, as well as other shapes capable of producing alternating magnetic fields. As an embodiment, the axis Z1 of the electromagnetic induction coil 190 is parallel to the center line Z2 of the pressure plate 154 or the heating plate 180. In one embodiment, a copper foil heating assembly is further included, including a copper foil disposed in the press chamber 154b, and a power controller electrically coupled to the copper foil to heat the copper foil Controlling, the copper foil sheet is reciprocally folded into a plurality of "S"-shaped folded structures, so that a plurality of spaced-apart receiving chambers (not shown) are formed in the copper foil sheet, and the PCB board package 160 to be pressed is placed. After the receiving chamber, it is placed in the pressing chamber 154b. In an embodiment, the press chamber 110 includes a left side plate 111, a right side plate 112, a top plate 113, and a middle plate 114. The left side plate 111, the right side plate 112, the top plate 113, and the middle plate 114 constitute a pressure having a certain internal space. The right part 110 has a left base 111a at the bottom of the left side plate 111, and a right base 112a is provided at the bottom of the right side plate 112. The press room 110 can be realized by bolting the left base 111a and the right base 112a to the ground. Fixed connection to the ground. At least one viewing window 115 is defined in the left side plate 111 and the right side plate 112. In an embodiment, two viewing windows 115 are opened on the left side plate 111 and the right side plate 112. In one embodiment, the pressing plate 154 is provided with five pieces at a certain distance from each other to form four pressing chambers 154b. As shown in FIG. 1, each pressing chamber 154b is placed with an assembled to be pressed. The PCB board package is 160. In an embodiment, the press chamber 110 is further provided with at least two guide posts 156, a backing plate 152 disposed under the lower heat insulating plate 153, and a support plate 151 disposed under the backing plate 152, wherein The pressing plate 154 and the upper heat insulating plate 155 and the lower heat insulating plate 153 are respectively restrained between the guiding columns 156 and can slide up and down along the guiding column 156; the hydraulic device 120 is externally connected to the pressing assembly 150, and the hydraulic device 120 is driven. The portion provides a press pressure to the press assembly 150. As an embodiment, the hydraulic device 120 includes a drive motor, a plurality of pipes, a hydraulic cylinder 121, and an oil pump driven by the drive motor. The drive end of the hydraulic cylinder 121 provides a pressing force for the lowermost plywood 154. In one embodiment, the drive end of the hydraulic cylinder 121 of the hydraulic device 120 passes through the support plate 151 and interferes with the lower surface of the backing plate 152, and the hydraulic device 120 is electrically coupled to the control system. In one embodiment, four guide posts 156 are disposed on the two sides of the pressing plate 154 and the upper heat insulating plate 155 and the lower heat insulating plate 153. The guiding column 156 penetrates the top plate 113, the backing plate 152, and the supporting plate. 151, thereby making the top plate 113, the backing plate 152, and the supporting plate 151 a stable whole, wherein the backing plate 152 can be slid up and down along the guiding post 156 under the driving end of the hydraulic cylinder 121 of the hydraulic device 120. In one embodiment, each of the guide posts 156 is provided with a sliding rail groove 156b. The front and rear ends of each of the pressing plates 154 are provided with rollers 154a, and the pressing plate 154 is matched with the sliding rail groove 156b by the roller 154a. Thereby, the pressing plate 154 is slid down along the guide post 156. In one embodiment, the inner portion of the guide post 156 is provided with a hollow structure, and one end of the guide post 156 is provided with an air suction port 156a, and the air suction port 156a is connected to the air suction device, and is located at the guide post 156 inside the press chamber 110. The outer wall is provided with a vent hole that communicates with the inside of the guide post 156. With this configuration, the vacuum chamber can be evacuated at the air suction port 156a to manufacture a vacuum environment inside the press chamber 110. In an embodiment, at least one pressure sensor and a temperature sensor (not shown) are disposed in each of the pressing chambers 154b, and the pressure sensor and the temperature sensor are electrically connected to the control system for pressing the pressing chamber. The pressure and temperature of the inner 154b are monitored in real time. In an embodiment, the cooling assembly includes a cooling tube 154c, a cooling box, and a transfer pump. The cooling tube 154c is disposed in the pressure plate 154, and the liquid inlet and the liquid outlet of the cooling tube 154c are transported. The pump and the cooling box constitute a cooling circulation circuit; during operation, the conductive liquid (which may be medium such as oil or water) in the cooling box is driven by the transfer pump to deliver the cooled conductive liquid into the liquid inlet of the cooling pipe 154c. And flowing through the liquid outlet of the cooling pipe 154c into the cooling box, thereby forming a cooling circulation circuit; in an embodiment, an oil collecting component 158 is disposed between the cooling pipe 154c and the cooling box, and the oil collecting component 158 includes an internal hollow oil inlet column 158b and a return oil column 158a. The liquid inlet of the cooling pipe communicates with the oil inlet column 158b through a flexible pipe 159, and the liquid outlet of the cooling pipe passes through the flexible pipe 159 and returns to the oil. The column 158a is in communication with the oil inlet 158b' of the oil inlet column and the oil return port 158a' of the oil return column respectively communicating with the cooling tank. In one embodiment, the cooling tube 154c is provided with a plurality of "S"-shaped folded structures, and other shapes that facilitate the uniform arrangement of the cooling tubes 154c in the pressing plate 154, and two of the pressing plates 154 are disposed. The cooling pipe 154c is arranged symmetrically with respect to the symmetrical center of the pressure plate 154, thereby increasing the flow area of the conductive liquid in the cooling pipe 154c to improve the cooling of the cooling pipe 154c in the pressing plate 01. effectiveness. In an embodiment, as shown in FIG. 29, the cooling assembly includes an air-cooling assembly 170, and the air-cooling assembly 170 includes: a circulation air duct 171 that forms a circuit with the press chamber 110; The main electromagnetic valve 172, the variable frequency fan unit and the cooling unit 174 are sequentially disposed in the air flow direction of the air duct 171; the inverter fan unit includes a first inverter fan 176 and a second inverter fan 173, and the circulating air duct 171 A first variable frequency fan 176 is disposed at the air outlet of the air outlet, and a first supplemental air outlet 177 is disposed at the air outlet of the first variable frequency fan 176, and the first supplemental air outlet 177 is provided with a first electromagnetic valve 177a. A second supplemental tuyere 175 is disposed between the solenoid valve 172 and the second inverter fan 173, and a second solenoid valve 175a is disposed on the second supplemental tuyeres 175; the second inverter fan 173, the first inverter fan 176, and the main The electromagnetic valve 172, the second electromagnetic valve 175a, the first electromagnetic valve 177a and the cooling unit 174 are regulated by the control system to timely adjust the air volume and the temperature of the wind sent into the nip chamber 110, thereby effectively pressing the pressed PCB. The panel package 160 is air cooled and cooled. In an embodiment, the air outlet of the circulation air duct 171 is disposed at the top of the press chamber 110, and the air inlet of the circulation air duct 171 is disposed at the bottom of the press chamber 110 to form a "chimney effect", thereby The high temperature air at the bottom of the press chamber 110 is discharged through the circulation air duct 171 more quickly and efficiently. In an embodiment, the press chamber 110 is provided with at least one chamber door 130 that communicates with the outside and is openable and closable. The chamber door 130 includes: a door panel 132; and a door sleeve 131 disposed on both sides of the door panel, wherein The door sleeve 131 is fixed to the door frame leading to the inside of the press chamber 110. The door panel 132 is nested between the two door sleeves 131 and can slide up and down along the door sleeve 131 to open or close the press chamber 110. In one embodiment, a chamber door 130 is provided on each of the front and rear sides of the nip chamber 110. In an embodiment, the door cover 131 includes: a door cover body, and a U-shaped groove portion 131c formed in the door cover body, wherein the U-shaped groove portion 131c extends along a height direction of the door cover body, the door panel At least one bearing 132a is disposed on both sides of the 132. The bearing 132a is engaged with the U-shaped groove portion 131c, so that the door panel 132 slides up and down along the door sleeve 131. The U-shaped groove portion 131c has two ends, which are respectively pressed. The inner end portion 131a of the door frame of the combination chamber 110 and the outer end portion 131b of the door frame away from the press chamber 110 have a width larger than the width of the inner end portion 131a. In one embodiment, four bearings 132a are provided on both sides of the door panel 132. In an embodiment, each side of the door sleeve 131 is provided with a driving cylinder 133 for driving the door panel 132 to slide up and down. In an embodiment, a safety switch assembly 140 is disposed between the two door covers 131. Specifically, the safety switch assembly 140 includes a signal transmitter 141 and a signal receiver 142 respectively disposed on the door covers 131 on both sides of the door panel 132, and is driven. The cylinder 133 and the safety switch assembly 140 are both electrically connected to the control system. When the door panel 132 is in the open state as shown in FIG. 5, such as when there is an object or operator blocking between the signal transmitter 141 and the signal receiver 142, The control system sends a control signal, at which point the door panel 132 does not fall until there is no other object or operator between the number transmitter 141 and the signal receiver 142, thereby preventing the door panel 132 from colliding or crushing the operator. In an embodiment, a seal ring 134 is provided between the door 130 and the door frame of the press chamber 110, and the seal ring 134 is made of a heat insulating material having a certain elasticity. The door panel 132 is further provided with a pressing device (not shown) for pressing the door panel 132 and the sealing ring 134 to seal the pressing chamber 110. In an embodiment, at least two limiting posts 157 are disposed on the left and right sides of the pressing plate 154, and at least one limiting block 157 is disposed on the inner side of each limiting post 157 to remove the pressure of the uppermost layer and the lowermost layer. The plywood 154, the remaining plywood 154 are placed over the stop block 157 when uncompressed. In an embodiment, the limiting element column 157 is provided with four, and the pressing plate 154 is symmetric about the left and right, and the pressing plate 154 is provided with five layers. The uppermost layer and the lowermost laminated plate do not need the support of the limiting element block 157. Therefore, the stopper 157 is set to 3 pieces, and the intermediate 3 layers of the pressing plates 154 are sequentially supported in the unpressed state. Working principle: The worker firstly stacks the materials used for manufacturing the PCB board as shown in FIG. 20, and finally assembles into the PCB board package 160 to be pressed as shown in FIG. 1; after the assembly is completed, the PCB board package to be pressed 160 Put into each pressing chamber 154b for pressing; the control system controls the door panel 132 of the door 130 to fall, closes the pressing chamber 110, and the pumping device starts to evacuate the internal space of the pressing chamber 110 into a vacuum environment; The driving end of the hydraulic cylinder 121 starts to work, and a certain pressure is applied under the backing plate 152, thereby sequentially pushing the lowermost pressing plate 154 to start pressing the PCB board package 160 to be pressed in the pressing cavity 154b, and at the same time, The electromagnetic heating component starts to work, and the PCB board package 160 to be pressed is heated. The pressure, the temperature and the pressing time in the pressing process are adjusted by the control system; after the pressing is completed, the electromagnetic heating component stops working. At this time, the hydraulic device 120 maintains the pressure at the time of pressing, and the cooling assembly starts to work, for example, a continuous flow can be introduced into the cooling pipe 154c in the pressure plate 154, and the temperature is controlled between 15 ° C and 35 ° C. The conductive liquid cools the pressed PCB board package 160, and the process is feedback adjusted by the control system. When the control system detects that the PCB board package 160 is cooled to a set temperature of 45 ° C to 65 ° C, the supply of the conductive liquid is stopped, and the hydraulic pressure is stopped. The device 120 begins to gradually reduce the pressure, and after the chamber door 130 is opened, the pressed PCB board package 160 is taken out for subsequent processing. Referring to FIG. 21 and FIG. 22, it can be seen that the conventional cold press and the electromagnetically heated integrated heat and cold multi-cavity laminator 100 according to the present invention also measure the XY direction (500-620 mm distance) expansion and contraction data, and the present invention The product produced by the electromagnetically heated cold-heat integrated multi-cavity laminator 100 has almost the same deformation amount of the upper middle and lower layers, and has a very obvious improvement compared with the conventional cold press. In addition, since the cold pressing is completed, the press plate 154 is The temperature is directly reduced to the temperature required by the process, and the next batch of production can be started directly. No additional cooling time is required, and the equipment efficiency is high, further improving the production efficiency. Referring to FIG. 23 and FIG. 24, 350 sheets of sheets are measured for the XY direction (500-620 mm distance) expansion and contraction data for statistical analysis. It can be seen that the electromagnetically heated integrated heat and cold multi-cavity laminator 100 according to the present invention is conventionally cold pressed. Compared with the machine, the product of the electromagnetic heating integrated hot and cold multi-cavity laminator 100 of the present invention has a significant concentration of data, which is 30-40% lower than that of the conventional cold press. Referring to Figures 25, 26, 27 and 28, it can be seen that the electromagnetically heated integrated multi-cavity laminator 100 according to the present invention is integrated with the electromagnetic heating of the present invention in comparison with a conventional cold press. The maximum deformation of the single-chip PCB produced by the multi-cavity laminator 100 is 40 to 50% lower than that of the conventional voltage machine. Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the embodiments, and can be fully applied to various fields suitable for the present invention, and can be easily realized by those skilled in the art. The invention is not limited to the specific details and the details shown and described herein, without departing from the scope of the appended claims.

100‧‧‧電磁加熱的冷熱一體式多腔層壓機
110‧‧‧壓合室
111‧‧‧左側板
111a‧‧‧左底座
112a‧‧‧右底座
112‧‧‧右側板
113‧‧‧頂板
114‧‧‧中板
115‧‧‧觀察窗
120‧‧‧液壓裝置
121‧‧‧液壓缸
130‧‧‧室門
131‧‧‧門套
131a‧‧‧內側端部
131b‧‧‧外側端部
131c‧‧‧U形槽部
132‧‧‧門板
132a‧‧‧軸承
133‧‧‧驅動氣缸
134‧‧‧密封圈
140‧‧‧安全開關組件
141‧‧‧信號發射器
142‧‧‧信號接收器
150‧‧‧壓合組件
151‧‧‧支撐板
152‧‧‧墊板
153‧‧‧下隔熱板
154‧‧‧壓合板
154a‧‧‧滾輪
154b‧‧‧壓合腔
154c‧‧‧冷卻管
155‧‧‧上隔熱板
156‧‧‧導柱
156a‧‧‧抽氣口
156b‧‧‧滑軌槽
157‧‧‧限位柱
157a‧‧‧限位塊
158‧‧‧集油組件
158a、158a’‧‧‧回油柱
158b、158b’‧‧‧進油柱
159‧‧‧柔性管
160‧‧‧PCB板包
161‧‧‧隔板
162‧‧‧銅箔
163‧‧‧半固化片
164‧‧‧內層線路板
170‧‧‧風冷組件
171‧‧‧循環風路管
172‧‧‧主電磁閥
173‧‧‧第二變頻風機
174‧‧‧冷卻單元
175‧‧‧第二補充風口
175a‧‧‧第二電磁閥
176‧‧‧第一變頻風機
177‧‧‧第一補充風口
177a‧‧‧第一電磁閥
180‧‧‧加熱板
190‧‧‧電磁感應線圈
191‧‧‧入液口
192‧‧‧出液口
193‧‧‧第一接線點
194‧‧‧第二接線點
195‧‧‧冷卻通道
100‧‧‧Electromagnetic heating cold and heat integrated multi-cavity laminating machine
110‧‧‧ Press room
111‧‧‧left side panel
111a‧‧‧ left base
112a‧‧‧right base
112‧‧‧right board
113‧‧‧ top board
114‧‧‧ Medium board
115‧‧‧ observation window
120‧‧‧Hydraulic devices
121‧‧‧Hydraulic cylinder
130‧‧‧ room door
131‧‧‧ door sets
131a‧‧‧Inside end
131b‧‧‧Outer end
131c‧‧‧U-shaped groove
132‧‧‧ Door panel
132a‧‧‧ Bearing
133‧‧‧ drive cylinder
134‧‧‧ sealing ring
140‧‧‧Safety switch assembly
141‧‧‧Signal transmitter
142‧‧‧Signal Receiver
150‧‧‧ Pressing components
151‧‧‧Support board
152‧‧‧ pads
153‧‧‧low insulation board
154‧‧‧Plywood
154a‧‧‧Roller
154b‧‧‧Compression chamber
154c‧‧‧Cooling tube
155‧‧‧Upper insulation board
156‧‧‧ Guide column
156a‧‧‧Exhaust port
156b‧‧‧railway slot
157‧‧‧Limited Column
157a‧‧‧ Limit Block
158‧‧‧ oil collecting components
158a, 158a'‧‧‧ back to the oil column
158b, 158b'‧‧‧ inlet column
159‧‧‧ flexible pipe
160‧‧‧PCB board package
161‧‧ ‧ partition
162‧‧‧ copper foil
163‧‧‧prepreg
164‧‧‧ Inner layer circuit board
170‧‧‧Air-cooled components
171‧‧‧Circular duct
172‧‧‧Main solenoid valve
173‧‧‧second inverter fan
174‧‧‧Cooling unit
175‧‧‧Second supplementary air outlet
175a‧‧‧Second solenoid valve
176‧‧‧First Inverter Fan
177‧‧‧The first supplementary air outlet
177a‧‧‧First solenoid valve
180‧‧‧heating plate
190‧‧‧Electromagnetic induction coil
191‧‧‧Inlet
192‧‧‧ liquid outlet
193‧‧‧First connection point
194‧‧‧second junction point
195‧‧‧cooling channel

圖1是示出用於製造PCB板的PCB板包在根據本發明所述的電磁加熱的冷熱一體式多腔層壓機中的結構示意圖; 圖2爲本發明所述的電磁加熱的冷熱一體式多腔層壓機的軸測圖; 圖3爲本發明所述的電磁加熱的冷熱一體式多腔層壓機的軸測圖; 圖4爲本發明所述的電磁加熱的冷熱一體式多腔層壓機的俯視圖; 圖5爲本發明所述的電磁加熱的冷熱一體式多腔層壓機的正視圖; 圖6爲本發明所述的電磁加熱的冷熱一體式多腔層壓機的右視圖; 圖7是圖4中沿A-A方向剖視圖; 圖8是圖4中沿B-B方向剖視圖; 圖9是圖4中C處的局部放大圖; 圖10爲本發明所述壓合組件的第一軸測圖; 圖11爲本發明所述壓合組件的第二軸測圖; 圖12爲本發明所述壓合組件的右視圖; 圖13爲本發明所述壓合組件的正視圖; 圖14爲本發明所述壓合組件內部局部示意圖; 圖15是圖14中D處的局部放大圖; 圖16爲本發明所述導柱的結構圖; 圖17爲本發明所述壓合板的軸測圖; 圖18爲本發明所述壓合板的正視圖; 圖19是圖18中沿E-E方向的剖視圖; 圖20是圖1中的PCB板包的結構圖; 圖21是用傳統冷壓機壓制後PCB板産品進行冷壓的X-Y方向脹縮圖; 圖22是用本發明所述電磁加熱的冷熱一體式多腔層壓機壓制後的PCB板産品進行冷壓的X-Y方向脹縮圖; 圖23是用傳統冷壓機對PCB板産品進行冷壓的X-Y方向脹縮趨勢圖; 圖24是用本發明所述的電磁加熱的冷熱一體式多腔層壓機對壓制後的PCB板産品進行冷壓的X-Y方向脹縮趨勢圖; 圖25是用傳統冷壓機冷壓與用本發明所述的電磁加熱的冷熱一體式多腔層壓機冷壓在X方向上的脹縮對比; 圖26是用傳統冷壓機冷壓與用本發明所述的電磁加熱的冷熱一體式多腔層壓機冷壓在Y方向上的脹縮對比; 圖27是傳統冷壓機冷壓單層PCB板的X-Y方向最大脹縮圖; 圖28爲本發明所述的電磁加熱的冷熱一體式多腔層壓機冷壓單層PCB板的X-Y方向最大脹縮圖; 圖29爲本發明所述多腔層壓機中連通有風冷組件時的剖視圖; 圖30爲本發明所述電磁感應線圈設置於壓合板中的結構示意圖; 圖31爲本發明所述電磁感應線圈設置於加熱板中的結構示意圖; 圖32爲本發明所述電磁感應線圈的結構示意圖。1 is a schematic structural view showing a PCB board package for manufacturing a PCB board in an electromagnetic heating integrated heat and cold multi-cavity laminating machine according to the present invention; FIG. 2 is an integrated structure of electromagnetic heating according to the present invention; FIG. 3 is a perspective view of the electromagnetic heating integrated hot and cold multi-cavity laminating machine according to the present invention; FIG. 4 is an electromagnetic heating integrated hot and cold integrated type according to the present invention; FIG. 5 is a front view of the electromagnetic heating integrated heat and cold multi-cavity laminating machine according to the present invention; FIG. 6 is an electromagnetic heating integrated hot and cold multi-cavity laminating machine according to the present invention; Figure 7 is a cross-sectional view taken along line AA of Figure 4; Figure 8 is a cross-sectional view taken along line BB of Figure 4; Figure 9 is a partial enlarged view of portion C of Figure 4; Figure 11 is a second perspective view of the press-fit assembly of the present invention; Figure 12 is a right side view of the press-fit assembly of the present invention; Figure 13 is a front elevational view of the press-fit assembly of the present invention; Figure 14 is a partial schematic view of the interior of the press-fit assembly of the present invention; Figure 15 is a partial enlargement of the portion D of Figure 14 Figure 16 is a structural view of the guide post of the present invention; Figure 17 is an isometric view of the plywood of the present invention; Figure 18 is a front view of the plywood of the present invention; Figure 19 is the EE direction of Figure 18. Figure 20 is a structural view of the PCB board package of Figure 1; Figure 21 is an XY-direction expansion and contraction diagram of the PCB board product after cold pressing by a conventional cold press; Figure 22 is an electromagnetic heating using the present invention. The XY-direction expansion and contraction diagram of the cold-pressed integrated multi-cavity laminator after cold pressing is shown in Fig. 23; FIG. 23 is an XY-direction expansion and contraction trend diagram of cold pressing of the PCB board product by a conventional cold press; The invention relates to an XY direction expansion and contraction trend of cold pressing of a pressed PCB board product by the electromagnetic heating integrated hot and cold multi-cavity laminator according to the present invention; FIG. 25 is a cold press using a conventional cold press and the invention The electromagnetically heated cold-heat integrated multi-cavity laminator has a cold-pressing contrast in the X direction; FIG. 26 is a cold-heat integrated multi-cavity cooled by a conventional cold press and electromagnetic heating according to the present invention. The expansion and contraction contrast of the cold press of the laminator in the Y direction; Figure 27 is the cold pressed single layer PCB of the conventional cold press FIG. 28 is a multi-cavity layer in the XY direction of the cold-pressed single-layer PCB board of the electromagnetic heating integrated heat and cold multi-cavity laminating machine according to the present invention; FIG. 30 is a schematic structural view showing the electromagnetic induction coil of the present invention disposed in the heating plate; FIG. 31 is a schematic structural view showing the electromagnetic induction coil of the present invention disposed in the heating plate; 32 is a schematic structural view of an electromagnetic induction coil according to the present invention.

100‧‧‧電磁加熱的冷熱一體式多腔層壓機 100‧‧‧Electromagnetic heating cold and heat integrated multi-cavity laminating machine

110‧‧‧壓合室 110‧‧‧ Press room

111‧‧‧左側板 111‧‧‧left side panel

111a‧‧‧左底座 111a‧‧‧ left base

112‧‧‧右側板 112‧‧‧right board

112a‧‧‧右底座 112a‧‧‧right base

113‧‧‧頂板 113‧‧‧ top board

114‧‧‧中板 114‧‧‧ Medium board

115‧‧‧觀察窗 115‧‧‧ observation window

120‧‧‧液壓裝置 120‧‧‧Hydraulic devices

121‧‧‧液壓缸 121‧‧‧Hydraulic cylinder

130‧‧‧室門 130‧‧‧ room door

131‧‧‧門套 131‧‧‧ door sets

131a‧‧‧內側端部 131a‧‧‧Inside end

131b‧‧‧外側端部 131b‧‧‧Outer end

131c‧‧‧U形槽部 131c‧‧‧U-shaped groove

132‧‧‧門板 132‧‧‧ Door panel

132a‧‧‧軸承 132a‧‧‧ Bearing

133‧‧‧驅動氣缸 133‧‧‧ drive cylinder

Claims (10)

一種電磁加熱的冷熱一體式多腔層壓機,其特徵在於,包括: 具有一定內部空間的壓合室; 設置於所述壓合室內的壓合組件,該壓合組件包括至少三塊壓合板,所述壓合板兩兩相互平行,相鄰兩塊所述壓合板相距一定的距離從而形成有至少兩個壓合腔; 外接於所述壓合組件的液壓裝置,所述液壓裝置的驅動部爲所述壓合組件提供壓合壓力; 其中,所述壓合室內設有電磁加熱組件和冷卻組件,所述電磁加熱組件包括能夠産生交變磁場的電磁感應線圈,所述電磁感應線圈設置於加熱板內,至少一塊所述壓合板上設置有所述加熱板。An electromagnetically heated integrated heat and cold multi-cavity laminating machine, comprising: a press chamber having a certain internal space; a press assembly disposed in the press chamber, the press assembly comprising at least three press plates The pressing plates are parallel to each other, and the adjacent two pressing plates are separated by a certain distance to form at least two pressing chambers; a hydraulic device externally connected to the pressing assembly, and a driving portion of the hydraulic device Providing a pressing pressure for the pressing assembly; wherein the pressing chamber is provided with an electromagnetic heating assembly and a cooling assembly, the electromagnetic heating assembly including an electromagnetic induction coil capable of generating an alternating magnetic field, the electromagnetic induction coil being disposed on In the heating plate, at least one of the press plates is provided with the heating plate. 如申請專利範圍第1項所述的電磁加熱的冷熱一體式多腔層壓機,其特徵在於,所述壓合板與所述加熱板固定連接或一體成型。The electromagnetically heated integrated heat and cold multi-cavity laminating machine according to claim 1, wherein the pressure plate is fixedly connected or integrally formed with the heating plate. 如申請專利範圍第1項所述的電磁加熱的冷熱一體式多腔層壓機,其特徵在於,所述電磁感應線圈設置呈多重“S”形折疊狀或螺旋狀,所述電磁感應線圈的軸線與所述壓合板的中心法線相平行。The electromagnetically heated integrated heat and cold multi-cavity laminating machine according to claim 1, wherein the electromagnetic induction coil is provided in a plurality of "S"-shaped folded or spiral shapes, and the electromagnetic induction coil is The axis is parallel to the central normal of the plywood. 如申請專利範圍第1項所述的電磁加熱的冷熱一體式多腔層壓機,其特徵在於,所述加熱板包括基板和罩蓋於所述基板上的蓋板,所述基板上開設有與所述電磁感應線圈的形狀相匹配的凹槽。The electromagnetically heated integrated heat and cold multi-cavity laminating machine according to claim 1, wherein the heating plate comprises a substrate and a cover plate covering the substrate, and the substrate is opened A groove that matches the shape of the electromagnetic induction coil. 如申請專利範圍第1項所述的電磁加熱的冷熱一體式多腔層壓機,其特徵在於,所述電磁加熱組件還包括與所述電磁感應線圈電連接的電磁加熱控制器,所述電磁加熱控制器分別與所述電磁感應線圈的第一接線點和第二接線點電連接,從而構成電磁加熱回路,以致使電磁感應線圈産生變化的交變磁場。The electromagnetic heating integrated heat and cold multi-cavity laminating machine according to claim 1, wherein the electromagnetic heating assembly further comprises an electromagnetic heating controller electrically connected to the electromagnetic induction coil, the electromagnetic The heating controller is electrically connected to the first connection point and the second connection point of the electromagnetic induction coil, respectively, to form an electromagnetic heating circuit, so that the electromagnetic induction coil generates a varying alternating magnetic field. 如申請專利範圍第1項所述的電磁加熱的冷熱一體式多腔層壓機,其特徵在於,所述冷卻組件包括冷卻管、冷卻箱和輸送泵,所述冷卻管設置於所述壓合板內,所述冷卻管的入液口和出液口、輸送泵、冷卻箱構成冷卻循環回路。The electromagnetically heated integrated heat and cold multi-cavity laminating machine according to claim 1, wherein the cooling assembly comprises a cooling pipe, a cooling tank and a transfer pump, and the cooling pipe is disposed on the pressure plate. The inlet and outlet ports of the cooling pipe, the transfer pump, and the cooling box constitute a cooling circulation circuit. 如申請專利範圍第1項所述的電磁加熱的冷熱一體式多腔層壓機,其特徵在於,所述冷卻組件包括風冷組件,所述風冷組件包括: 與所述壓合室構成回路的循環風路管; 在所述循環風路管的空氣流動方向上依次設置的主電磁閥、變頻風機單元和冷卻單元; 其中,所述循環風路管的出風口設於壓合室的頂部,循環風路管的進風口設於壓合室的底部。The electromagnetically heated integrated heat and cold multi-cavity laminating machine according to claim 1, wherein the cooling assembly comprises an air cooling component, and the air cooling component comprises: forming a circuit with the press chamber a circulating air duct; a main electromagnetic valve, an inverter fan unit, and a cooling unit disposed in sequence in an air flow direction of the circulating air duct; wherein an air outlet of the circulating air duct is disposed at a top of the press chamber The air inlet of the circulating air duct is located at the bottom of the press chamber. 如申請專利範圍第7項所述的電磁加熱的冷熱一體式多腔層壓機,其特徵在於,所述變頻風機單元包括第一變頻風機和第二變頻風機,所述循環風路管的出風口處設有第一變頻風機,所述第一變頻風機的出風口處設有第一補充風口,所述第一補充風口上設有第一電磁閥,所述主電磁閥與第二變頻風機之間設有第二補充風口,所述第二補充風口上設有第二電磁閥。The electromagnetic heating integrated hot and cold multi-cavity laminating machine according to claim 7, wherein the variable frequency fan unit comprises a first inverter fan and a second inverter fan, and the circulating air duct is out. A first variable frequency fan is disposed at the tuyere, a first supplemental tuyere is disposed at an air outlet of the first inverter fan, and a first solenoid valve is disposed on the first supplemental tuyere, the main solenoid valve and the second inverter fan A second supplemental tuyere is disposed between the second supplemental tuyere and a second solenoid valve. 如申請專利範圍第1項所述的電磁加熱的冷熱一體式多腔層壓機,其特徵在於,所述壓合室設有至少一扇室門,所述室門包括:門板、及設於所述門板兩側的門套,所述門套與通往所述壓合室的門框相固接,所述門板嵌套在兩個所述門套之間且可沿所述門套上下滑動以實現所述壓合室的啓閉。The electromagnetic heating integrated hot and cold multi-cavity laminating machine according to claim 1, wherein the press chamber is provided with at least one chamber door, the chamber door comprising: a door panel, and a door sleeve on both sides of the door panel, the door sleeve being fixed to a door frame leading to the pressing chamber, the door panel being nested between the two door sleeves and slidable up and down along the door sleeve To achieve the opening and closing of the press chamber. 如申請專利範圍第9項所述的電磁加熱的冷熱一體式多腔層壓機,其特徵在於,所述門套包括門套主體、及形成於所述門套主體中的U形槽部,所述U形槽部沿所述門套主體的高度方向延伸;所述門板的兩側均設有至少一個軸承,所述軸承與所述U形槽部相卡接;所述U形槽部設置有兩個端部,分別爲靠近所述壓合室門框的內側端部與遠離所述壓合室門框的外側端部,所述外側端部的寬度大於所述內側端部的寬度。The electromagnetic heating integrated hot and cold multi-cavity laminating machine according to claim 9, wherein the door cover comprises a door cover main body and a U-shaped groove portion formed in the door cover main body, The U-shaped groove portion extends along a height direction of the door cover body; at least one bearing is disposed on both sides of the door plate, and the bearing is engaged with the U-shaped groove portion; the U-shaped groove portion Two end portions are provided, respectively being an inner end portion adjacent to the press chamber door frame and an outer end portion remote from the press chamber door frame, the outer end portion having a width greater than a width of the inner end portion.
TW105123691A 2016-06-03 2016-07-27 Multiple chamber laminating machine of the cool-heat integrating of electromagnetic heating TWI617452B (en)

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