TW201715185A - Real-time detection method during freezing process capable of detecting the state of materials in real time without terminating the freezing process - Google Patents

Real-time detection method during freezing process capable of detecting the state of materials in real time without terminating the freezing process Download PDF

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TW201715185A
TW201715185A TW104135596A TW104135596A TW201715185A TW 201715185 A TW201715185 A TW 201715185A TW 104135596 A TW104135596 A TW 104135596A TW 104135596 A TW104135596 A TW 104135596A TW 201715185 A TW201715185 A TW 201715185A
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freezing
signal
amplitude
freezing process
period
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TW104135596A
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TWI561783B (en
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qing-qi Chen
hong-bin Zheng
Da-Sheng Li
Yan-Xiang Zeng
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Tai Yiaeh Enterprise Co Ltd
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Abstract

Provided is a real-time detection method during freezing process, which includes a preparing step, a freezing step and a detection step. The preparing step is provided to prepare an ultrasound sensor and a freezing device. The ultrasound sensor includes a main body defined therein an accommodation space and a piezoelectric unit formed at the bottom of the main body. The freezing device includes a freezing member for providing low temperature. The freezing step is provided to arrange the ultrasound sensor on the freezing member, place materials in the accommodation space of the main body, and set the temperature of the freezing member to be lower than an end freezing temperature of the materials. In the materials freezing process, the detection step is provided to apply electrical pulse signal to the piezoelectric unit for exciting the piezoelectric unit to generate ultrasound signal, receive a first signal of the ultrasound signal reflected from an interface between the materials and the bottom, and measure the amplitude of the first signal.

Description

冷凍過程的即時檢測方法 Instant detection method for freezing process

本發明是有關於一種冷凍過程的檢測方法,特別是指一種冷凍過程的即時檢測方法。 The present invention relates to a method for detecting a freezing process, and more particularly to an instant detecting method for a freezing process.

冷凍真空乾燥(lyophilization)技術能將食物或藥品等物料中的水份移除,用以延長食物的保存、提高藥品的安定性,及維持其營養價值。 Freeze lyophilization technology removes moisture from food or medicines to extend food preservation, improve drug stability, and maintain nutritional value.

冷凍真空乾燥技術的過程依先後發生順序概分為冷凍(freezing)階段與真空乾燥(vacuum drying)階段。就冷凍階段而言,此階段具有許多如初始結冰時間點(initial freezing point)、完全結凍時間點(end freezing point),及冷凍速率(freezing rate)等重要參數,該些參數都會影響最後物料的品質。因此,若能準確的量測初始結冰時間點與完全結凍時間點,以得知冷凍速率與冷凍時間,從而針對不同物料進行調整與優化整個冷凍過程,不僅能提高最後物料的品質,還可於正確時間點關閉冷凍裝置而節省能源的消耗。 The process of the freeze vacuum drying technique is divided into a freezing stage and a vacuum drying stage in order of occurrence. In terms of the freezing phase, this phase has many important parameters such as initial freezing point, end freezing point, and freezing rate, all of which affect the final The quality of the material. Therefore, if the initial freezing time point and the complete freezing time point can be accurately measured to know the freezing rate and the freezing time, thereby adjusting and optimizing the entire freezing process for different materials, not only can the quality of the final material be improved, but also The refrigeration unit can be turned off at the correct time to save energy consumption.

目前於監控冷凍過程常見的方式之一是透過一溫度感測器量測物料於整個冷凍過程的溫度變化,而獲知 其冷凍階段的相關參數,然而,該溫度感測器必須直接與物料接觸或埋於物料之中,因此,當物料完成冷凍而要將該溫度感測器從物料中移除時,不僅無法輕易移除該溫度感測器,還會造成物料不必要的汙染;其它常見的方式則是透過如熱重分析(differential scanning calorimetry,DSC)、熱機械分析(thermo-mechanical analysisi,TMA),及動態力學分析(dynamic mechanical analysis,DMA)等儀器量測物料的特性,以推算冷凍階段的相關參數,雖然以此方式量測不會直接與物料接觸,但上述設備不僅昂貴且使用該些設備量測物料的特性時,是需中止冷凍過程而將物料取出進行量測,並無法於冷凍過程中即時檢測物料的狀態。 One of the common ways to monitor the freezing process is to measure the temperature change of the material throughout the freezing process through a temperature sensor. The relevant parameters of the freezing stage, however, the temperature sensor must be in direct contact with the material or buried in the material, so when the material is frozen, the temperature sensor is not easily removed from the material. Removing the temperature sensor can also cause unnecessary contamination of the material; other common methods are through differential scanning calorimetry (DSC), thermo-mechanical analysis (TMA), and dynamics. Dynamic mechanical analysis (DMA) and other instruments measure the characteristics of the material to estimate the relevant parameters of the freezing stage. Although the measurement does not directly contact the material in this way, the above equipment is not only expensive but also uses the equipment to measure. When the characteristics of the material are required, the freezing process is stopped and the material is taken out for measurement, and the state of the material cannot be detected immediately during the freezing process.

因此,本發明之目的,即在提供一種冷凍過程的即時檢測方法。 Accordingly, it is an object of the present invention to provide an instant detection method for a freezing process.

於是本發明冷凍過程的即時檢測方法,包含一準備步驟、一冷凍步驟,及一檢測步驟。 Thus, the instant detection method of the freezing process of the present invention comprises a preparation step, a freezing step, and a detecting step.

該準備步驟是準備一超音波感測器,及一冷凍裝置,該超音波感測器包括一界定出一容置空間的本體,及一形成於該本體的一底部,並位於該容置空間外的壓電單元,該冷凍裝置包括一腔體,及一位於該腔體中,用於提供低溫的冷凍件。 The preparation step is to prepare an ultrasonic sensor, and a freezing device. The ultrasonic sensor includes a body defining an accommodating space, and a bottom portion formed on the body and located in the accommodating space. In addition to the piezoelectric unit, the freezing device includes a cavity, and a freezing member located in the cavity for providing a low temperature.

該冷凍步驟是將該超音波感測器之該本體的該底部設置於該冷凍件之上,並將一物料置於該本體的該容置空間中,且設定該冷凍件的溫度至低於該物料的完全結 凍的溫度,利用該冷凍件將該物料進行冷凍。 The freezing step is that the bottom of the body of the ultrasonic sensor is disposed on the freezing member, and a material is placed in the accommodating space of the body, and the temperature of the freezing member is set to be lower than Complete knot of the material The frozen temperature is used to freeze the material.

該檢測步驟是於該物料的冷凍過程中,對該壓電單元施加一電脈波訊號,令該壓電單元激發產生一往該物料方向傳遞的超音波訊號,並接收該超音波訊號於該物料與該底部間的介面反射的一第一訊號,並量測該第一訊號的振幅,以即時檢測該物料於冷凍過程中的狀態。 The detecting step is to apply an electrical pulse signal to the piezoelectric unit during the freezing process of the material, so that the piezoelectric unit is excited to generate an ultrasonic signal transmitted in the direction of the material, and receive the ultrasonic signal. A first signal reflected by the interface between the material and the bottom, and measuring the amplitude of the first signal to instantly detect the state of the material during the freezing process.

本發明之功效在於,透過對該超音波感測器的壓電單元施加電脈波訊號,使其激發產生往該物料方向傳遞的超音波訊號,從而量測並分析反射回來的該第一訊號於冷凍過程中的振幅,以即時檢測並判斷該物料於冷凍過程中的狀態。 The invention has the effect of applying an electrical pulse signal to the piezoelectric unit of the ultrasonic sensor to excite an ultrasonic signal transmitted in the direction of the material, thereby measuring and analyzing the reflected first signal. The amplitude during the freezing process to instantly detect and judge the state of the material during the freezing process.

2‧‧‧超音波感測器 2‧‧‧Ultrasonic Sensor

20‧‧‧準備步驟 20‧‧‧Preparation steps

21‧‧‧本體 21‧‧‧ body

211‧‧‧底部 211‧‧‧ bottom

212‧‧‧圍繞壁 212‧‧‧ Around the wall

213‧‧‧容置空間 213‧‧‧ accommodating space

22‧‧‧壓電單元 22‧‧‧Piezo unit

221‧‧‧壓電層 221‧‧‧Piezoelectric layer

222‧‧‧導電層 222‧‧‧ Conductive layer

3‧‧‧冷凍裝置 3‧‧‧Freezer

30‧‧‧冷凍步驟 30‧‧‧Freezing step

31‧‧‧腔體 31‧‧‧ cavity

32‧‧‧冷凍件 32‧‧‧Frozen parts

4‧‧‧物料 4‧‧‧Materials

40‧‧‧檢測步驟 40‧‧‧Test steps

5‧‧‧超音波訊號發射接收器 5‧‧‧Supersonic Signal Transmitter

6‧‧‧數位示波器 6‧‧‧Digital Oscilloscope

△PCUT‧‧‧冷卻期 △P CUT ‧‧‧cooling period

P1‧‧‧共晶時間點 P 1 ‧ ‧ eutectic time point

△PFUT‧‧‧結凍期 △P FUT ‧‧‧freezing period

P2‧‧‧完全結凍時間點 P 2 ‧‧‧complete freezing time

Ln‧‧‧第一訊號 L n ‧‧‧first signal

Lw‧‧‧第二訊號 L w ‧‧‧second signal

本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是一流程示意圖,說明本發明冷凍過程的即時檢測方法的一檢測流程圖2是一剖面側視示意圖,說明本發明冷凍過程的即時檢測方法的一實施例的一超音波感測器;圖3是一仰式示意圖,輔助說明圖2該超音波感測器的一底部;圖4是一示意圖,說明本發明的一冷凍裝置、一超音波訊號發射接受器,及一數位示波器三者的連接關係;圖5是一溫度對時間的關係圖,說明本發明冷凍過程的即時檢測方法的一比較例於冷凍過程中的溫度曲線圖; 圖6是一振幅對時間的關係圖,說明本發明冷凍過程的即時檢測方法的一具體例1於冷凍過程中的一第一訊號與一第二訊號的曲線圖;圖7是一振幅對時間的關係圖,說明該具體例1、一具體例2,及一具體例3於冷凍過程中的該第一訊號的曲線圖;及圖8是一振幅對時間的關係圖,說明該具體例1、一具體例4,及一具體例5於冷凍過程中的該第一訊號的曲線圖。 Other features and effects of the present invention will be apparent from the following description of the drawings. FIG. 1 is a flow diagram illustrating a detection flow chart 2 of the instant detection method of the freezing process of the present invention. An ultrasonic sensor according to an embodiment of the instant detection method of the freezing process of the present invention is shown in FIG. 3; FIG. 3 is a schematic diagram of a bottom type, which assists in explaining a bottom of the ultrasonic sensor of FIG. 2; FIG. The schematic diagram illustrates the connection relationship between a freezing device, an ultrasonic signal transmitting receiver, and a digital oscilloscope of the present invention; FIG. 5 is a temperature versus time diagram illustrating one of the instant detection methods of the freezing process of the present invention. Comparative example of the temperature profile during the freezing process; 6 is a graph showing amplitude versus time, illustrating a first example of a method for detecting an instant of the freezing process of the present invention, and a graph of a first signal and a second signal during the freezing process; FIG. 7 is an amplitude vs. time. The relationship diagram illustrates the specific example 1, the specific example 2, and a specific example 3 of the first signal in the freezing process; and FIG. 8 is a plot of amplitude vs. time, illustrating the specific example 1 , a specific example 4, and a specific example 5 of the first signal in the freezing process.

<發明詳細說明> <Detailed Description of the Invention>

參閱圖1~圖3,本發明冷凍過程的即時檢測方法的一實施例包含一準備步驟20、一冷凍步驟30,及一檢測步驟40。 Referring to FIGS. 1 through 3, an embodiment of the instant detection method of the freezing process of the present invention comprises a preparation step 20, a freezing step 30, and a detecting step 40.

首先進行該準備步驟20,先準備一超音波感測器2及一冷凍裝置3。該超音波感測器2包括一本體21,及一設置於該本體21的壓電單元22。該冷凍裝置3包括一腔體31,及一位於該腔體31中而用於提供低溫的冷凍件32。 First, the preparation step 20 is performed to prepare an ultrasonic sensor 2 and a freezing device 3. The ultrasonic sensor 2 includes a body 21 and a piezoelectric unit 22 disposed on the body 21. The freezing device 3 includes a cavity 31, and a freezing member 32 located in the cavity 31 for providing a low temperature.

具體地說,該本體21具有一底部211,及一由該底部211周緣向上延伸的圍繞壁212,該底部211與該圍繞壁212共同界定出一容置空間213。該壓電單元22設置於該底部211而位於該容置空間213之外,並具有一與該底部211的表面連接的壓電層221,及一形成於該壓電層 221上的導電層222。 Specifically, the body 21 has a bottom portion 211 and a surrounding wall 212 extending upward from the periphery of the bottom portion 211. The bottom portion 211 and the surrounding wall 212 define an accommodation space 213. The piezoelectric unit 22 is disposed on the bottom portion 211 outside the accommodating space 213 and has a piezoelectric layer 221 connected to the surface of the bottom portion 211, and a piezoelectric layer 221 is formed on the piezoelectric layer Conductive layer 222 on 221 .

要說明的是,於本實施例中,該本體21的該圍繞壁212會再由該底部211的周緣往下凸伸而圍繞該壓電單元22,從而使該本體21的剖面側視圖呈現如圖2所示的H型態樣,但該本體21的態樣並不限於此,只要能避免該壓電單元22直接與外物接觸造成干擾即可。此外,該壓電層221的目的是用於接受一電訊號而產生一機械能,因此,只要是具有壓電性質的材料皆可作為該壓電層211的材料,適用於本發明該實施例的壓電層221的材料,可選用壓電單晶體、壓電多晶體、壓電聚合物、壓電複合材料等,但不限於此;該導電層222則是用於對外電連接,因此,只要是可導電的材料即可,並無特別限制。 It should be noted that, in this embodiment, the surrounding wall 212 of the body 21 is further protruded downward from the periphery of the bottom portion 211 to surround the piezoelectric unit 22, so that the cross-sectional side view of the body 21 is presented as The H-shaped aspect shown in FIG. 2, but the aspect of the body 21 is not limited thereto, as long as the piezoelectric unit 22 can be prevented from directly interfering with foreign matter and causing interference. In addition, the piezoelectric layer 221 is intended to receive a mechanical signal to generate a mechanical energy. Therefore, as long as a piezoelectric material can be used as the material of the piezoelectric layer 211, the embodiment of the present invention is applicable to the embodiment of the present invention. The material of the piezoelectric layer 221 may be a piezoelectric single crystal, a piezoelectric polycrystal, a piezoelectric polymer, a piezoelectric composite material, or the like, but is not limited thereto; the conductive layer 222 is used for external electrical connection, and therefore, It is a material that can be electrically conductive, and is not particularly limited.

配合地參閱圖4,接著,於該準備步驟20完成後,進行該冷凍步驟30,將該超音波感測器2的本體21的底部211設置於該冷凍件32上,從而使該壓電單元22位於該底部211與該冷凍件32之間,再將一物料4置於該本體21的該容置空間213中,且設定該冷凍件32的溫度至低於該物料4的完全結凍溫度,進行冷凍該物料4。 Referring to FIG. 4, after the preparation step 20 is completed, the freezing step 30 is performed, and the bottom portion 211 of the body 21 of the ultrasonic sensor 2 is disposed on the freezing member 32, so that the piezoelectric unit is 22 is located between the bottom portion 211 and the freezing member 32, and then a material 4 is placed in the accommodating space 213 of the body 21, and the temperature of the freezing member 32 is set to be lower than the full freezing temperature of the material 4. , the material 4 is frozen.

具體地說,該冷凍件32是由設置於該冷凍裝置3的該腔體31中的棚板(shelf)與一冷卻單元(圖未示)所構成,並藉由該冷卻單元將棚板降溫至-20℃~-40℃,該本體21為設置於該棚板,從而透過該冷凍件32將置放於該本體21的物料4進行冷凍。 Specifically, the freezing member 32 is composed of a shelf disposed in the cavity 31 of the freezing device 3 and a cooling unit (not shown), and the panel is cooled by the cooling unit. The body 21 is disposed on the slab to -20 ° C to -40 ° C, and the material 4 placed on the body 21 is frozen through the freezing member 32.

該檢測步驟40是在進行該冷凍步驟30,對該物 料4的冷凍過程中,同時對該壓電單元22施加一電脈波訊號,令該壓電單元22激發產生一往該物料4方向傳遞的超音波訊號,並接收該超音波訊號於該物料4與該底部211間的介面反射的一第一訊號Ln,並量測該第一訊號Ln的振幅,以即時檢測該物料於冷凍過程中的狀態。其中,該檢測步驟40是以一超音波訊號發射接收器(ultrasonic pulser/receiver)5對該壓電單元22施加該電脈波訊號,以產生該超音波訊號並接收該第一訊號Ln,而以一數位示波器(digital oscilloscope)6顯示該第一訊號Ln的振幅大小。 The detecting step 40 is performed in the freezing step 30, and during the freezing process of the material 4, an electrical pulse signal is applied to the piezoelectric unit 22, so that the piezoelectric unit 22 is excited to generate a direction to the material 4. And receiving a first signal L n reflected by the ultrasonic signal on the interface between the material 4 and the bottom 211, and measuring the amplitude of the first signal L n to instantly detect the material in the frozen The state of the process. The detecting step 40 is to apply the electrical pulse signal to the piezoelectric unit 22 by an ultrasonic pulser/receiver 5 to generate the ultrasonic signal and receive the first signal L n . The amplitude of the first signal L n is displayed by a digital oscilloscope 6.

詳細地說,該檢測步驟40是利用將該超音波感測器2的該壓電單元22作為一上電極,從而將該超音波訊號發射接收器5的一發射線路電連接於該壓電單元22的導電層222,用以在冷凍過程中持續對該壓電單元22的壓電層221施加該電脈波訊號而產生往該物料4發射的該超音波訊號;再將該超音波感測器2之該本體21的該底部211作為一下電極,而將該超音波訊號發射接收器5的一接收線路連接於該底部211,用以接收該超音波訊號由該物料4與該底部211間的介面反射的該第一訊號Ln。當該超音波訊號發射接收器5接收到該第一訊號Ln後,會再將其傳送到與該超音波訊號發射接收器5電訊號連接的該數位示波器6中,以顯示該第一訊號Ln於冷凍過程的振幅。 In detail, the detecting step 40 uses the piezoelectric unit 22 of the ultrasonic sensor 2 as an upper electrode to electrically connect a transmitting line of the ultrasonic signal transmitting receiver 5 to the piezoelectric unit. a conductive layer 222 for continuously applying the electrical pulse signal to the piezoelectric layer 221 of the piezoelectric unit 22 during the freezing process to generate the ultrasonic signal transmitted to the material 4; and then sensing the ultrasonic wave The bottom portion 211 of the body 21 of the device 2 serves as a lower electrode, and a receiving line of the ultrasonic signal transmitting and receiving device 5 is connected to the bottom portion 211 for receiving the ultrasonic signal from the material 4 and the bottom portion 211. The interface reflects the first signal L n . After receiving the first signal L n , the ultrasonic signal transmitting receiver 5 transmits the first signal L n to the digital oscilloscope 6 connected to the ultrasonic signal transmitting receiver 5 to display the first signal. The amplitude of L n during the freezing process.

要說明的是,由於該電脈波訊號是於該冷凍過程中持續的施加於該壓電單元22,因此,該超音波訊號發射接收器5會接收到多個該第一訊號Ln(n=1、2、3…)。該 第一訊號Ln的選用並無特別的限制,對於使用不同的物料4時,可視情況的選擇較易觀察的該第一訊號Ln即可。 It should be noted that, since the electrical pulse signal is continuously applied to the piezoelectric unit 22 during the freezing process, the ultrasonic signal transmitting receiver 5 receives a plurality of the first signals L n (n =1, 2, 3...). The selection of the first signal L n is not particularly limited. When different materials 4 are used, the first signal L n which is easier to observe may be selected as appropriate.

此外,由於該物料4置於該容置空間213中,除了與該本體21的底部211之間形成有一介面,也會與空氣形成另一介面,因此,該超音波訊號還會由該物料4與空氣間的介面反射,而得到一第二訊號Lw。也就是說,當該超音波訊號往該物料4發射時,會分別得到由該兩個介面反射的該第一訊號Ln與該第二訊號LwIn addition, since the material 4 is placed in the accommodating space 213, in addition to forming an interface with the bottom portion 211 of the body 21, another interface is formed with the air, and therefore, the ultrasonic signal is further composed of the material 4. The interface between the air and the air is reflected to obtain a second signal L w . That is to say, when the ultrasonic signal is transmitted to the material 4, the first signal L n and the second signal L w reflected by the two interfaces are respectively obtained.

更詳細地來說,該物料4於該冷凍過程中,會歷經不同階段,也就是說,該冷凍過程包括一冷卻期(cooling period)△PCUT,一發生於該冷卻期△PCUT之後的結凍期(frozen period)△PFUT、一發生於該冷卻期△PCUT與該結凍期△PFUT之間的共晶時間點P1,及一發生於該結凍期△PFUT之後的完全結凍時間點P2。當該物料4歷經該冷凍過程的各個不同期間時,其反射的該第一訊號Ln與該第二訊號Lw也會有不同的結果,因此,本發明即利用超音波訊號的反射,再藉由該數位示波器6將反射而得的超音波訊號轉換成隨時間變化的振幅強度,從而藉由不同的振幅強度得知該物料4進入不同期間的正確時間點。 In more detail, the material 4 undergoes different stages during the freezing process, that is, the freezing process includes a cooling period ΔP CUT , which occurs after the cooling period ΔP CUT a frozen period ΔP FUT , a eutectic time point P 1 occurring between the cooling period ΔP CUT and the freezing period ΔP FUT , and a ΔP FUT occurring after the freezing period The complete freezing time point P 2 . When the material 4 passes through different periods of the freezing process, the reflected first signal L n and the second signal L w may have different results. Therefore, the present invention utilizes the reflection of the ultrasonic signal, and then The reflected ultrasonic signal is converted into a time-varying amplitude intensity by the digital oscilloscope 6, so that the material 4 enters the correct time point of different periods by different amplitude intensities.

於本實施例中,於該完全結凍時間點P2產生的該第一訊號Ln的振幅會大於在該結凍期△PFUT內產生的該第一訊號Ln的振幅;於該共晶時間點P1產生的該第一訊號Ln的振幅大於在該結凍期△PFUT產生的該第一訊號Ln的振幅。在該冷卻期△PCUT產生的該第二訊號Lw的振幅平均值 大於在該結凍期△PFUT產生的該第二訊號Lw的振幅平均值,相關詳細實驗結果容後說明。 In the present embodiment, at the time of complete freezing point P 2 to generate the first signal L n will be greater than the amplitude of the amplitude of the first signal L n generated in the freezing of △ P FUT; to the total The amplitude of the first signal L n generated by the crystal time point P 1 is greater than the amplitude of the first signal L n generated during the freezing period ΔP FUT . The average amplitude of the second signal in the L w △ P CUT cooling period is greater than the second signal generated in the freezing of △ P FUT generated average amplitude L w, the detailed experimental results show that the correlation capacity.

為了可更清楚的說明本發明冷凍過程的即時檢測方法,以下以5個具體例與1個比較例進行說明,該等具體例1~5是根據上述實施方式配合以下流程實施。 In order to more clearly explain the instant detection method of the freezing process of the present invention, five specific examples and one comparative example will be described below. These specific examples 1 to 5 are carried out in accordance with the above embodiment in accordance with the following scheme.

<具體例1> <Specific example 1>

本發明冷凍過程的即時檢測方法的一具體例1是準備高為35mm的不鏽鋼瓶作為該本體21,並於該本體21底部211的表面塗佈一層鋯鈦酸鉛(Pb(ZrTi)O3,PZT)作為該壓電層221,再於該壓電層211的部份表面塗佈銀膠(silver paste)作為該導電層222,從而構成該超音波感測器2。 A specific example 1 of the instant detection method of the freezing process of the present invention is to prepare a stainless steel bottle having a height of 35 mm as the body 21, and coating a surface of the bottom portion 211 of the body 21 with a layer of lead zirconate titanate (Pb(ZrTi)O 3 , PZT) As the piezoelectric layer 221, a silver paste is applied to a part of the surface of the piezoelectric layer 211 as the conductive layer 222, thereby constituting the ultrasonic sensor 2.

於該具體例1中,該冷凍裝置3是選用一氣冷棚板式冷凍乾燥機(TYFD-50005,Tai Yiaeh,New Taipei City,Taiwan)。當準備好該超音波感測器2後,將該超音波感測器2置於該冷凍裝置3的該冷凍件32上,且同時將該超音波訊號發射接收器(5072PR,Olympus,Tokyo,Japan)5的發射線路與接收線路分別連接於該壓電單元22的導電層222及該本體21的底部211,隨後將該冷凍件32的溫度設定於-20℃,且保持該腔體31的壓力為1大氣壓力(101.3kPa),並於該容置空間213中填裝25mm的水作為該物料4,進行40分鐘的冷凍過程監測。 In this specific example 1, the refrigeration unit 3 is an air-cooled slab type freeze dryer (TYFD-50005, Tai Yiaeh, New Taipei City, Taiwan). When the ultrasonic sensor 2 is prepared, the ultrasonic sensor 2 is placed on the freezing member 32 of the freezing device 3, and at the same time the ultrasonic signal transmitting receiver (5072PR, Olympus, Tokyo, The transmitting line and the receiving line of Japan 5 are respectively connected to the conductive layer 222 of the piezoelectric unit 22 and the bottom 211 of the body 21, and then the temperature of the freezing member 32 is set at -20 ° C, and the cavity 31 is maintained. The pressure was 1 atmosphere (101.3 kPa), and 25 mm of water was filled in the accommodating space 213 as the material 4, and the freezing process was monitored for 40 minutes.

在整個冷凍過程中,以該超音波訊號發射接收器5持續的對該壓電單元22施加-360V的脈波電壓(pulse voltage)及脈波重複頻率(pulse repetition rate)介於100Hz~5000Hz的電脈波訊號;並同樣的以該超音波訊號發射接收器5於該底部211接收該等第一訊號Ln與該第二訊號LwDuring the entire freezing process, the ultrasonic signal transmitting receiver 5 continuously applies a pulse voltage of -360 V to the piezoelectric unit 22 and a pulse repetition rate of 100 Hz to 5000 Hz. The pulse signal is received by the ultrasonic signal transmitting receiver 5 at the bottom 211. The first signal L n and the second signal L w are received.

此處要說明的是,在該超音波感測器2未裝填有該物料4之前,即可開始對該本體21施加該電脈波訊號,用以得知該超音波訊號單純對鋼瓶底部與空氣間的介面所反射回來的該第一訊號Ln的結果。此外,本具體例1是選用訊號較易觀察之n=4的該第一訊號L4為例作說明。 It should be noted that before the ultrasonic sensor 2 is loaded with the material 4, the electrical pulse signal can be applied to the body 21 to know that the ultrasonic signal is purely on the bottom of the cylinder. The result of the first signal L n reflected back by the interface between the air. In addition, the specific example 1 is an example in which the first signal L 4 with n=4, which is easier to observe, is selected as an example.

<具體例2~3> <Specific examples 2 to 3>

本發明冷凍過程的即時檢測方法的一具體例2~3的實施條件大致上相同於該具體例1,其不同之處在於,該具體例2~3的該冷凍件32的溫度是分別設定於-30℃及-40℃。 The specific conditions of the specific examples 2 to 3 of the instant detection method of the freezing process of the present invention are substantially the same as those of the specific example 1, except that the temperatures of the freezing members 32 of the specific examples 2 to 3 are respectively set at -30 ° C and -40 ° C.

<具體例4~5> <Specific examples 4 to 5>

本發明冷凍過程的即時檢測方法的一具體例4~5的實施條件大致上相同於該具體例2,其不同之處在於,該等具體例4~5裝填於該容置空間213中的水的高度分別為5mm及15mm。 The specific conditions of the specific examples 4 to 5 of the method for detecting the freezing process of the present invention are substantially the same as those of the specific example 2, except that the specific examples 4 to 5 are filled with water in the accommodating space 213. The heights are 5mm and 15mm respectively.

<比較例> <Comparative example>

本發明冷凍過程即時檢測方法的一比較例的實施條件大致上相同於該具體例2,其不同之處在於,該比較例並沒有對該壓電單元22施加該電脈波訊號,而是僅透過一熱電偶器(thermocouple)(圖未示)的溫度傳感器量測該物 料4於該冷凍過程中的溫度變化。 The implementation condition of a comparative example of the instant detection method of the freezing process of the present invention is substantially the same as that of the specific example 2, except that the comparative example does not apply the electrical pulse signal to the piezoelectric unit 22, but only Measuring the object through a thermocouple (not shown) temperature sensor Material 4 changes in temperature during the freezing process.

<數據分析> <Data Analysis>

參閱圖5,圖5顯示該比較例的該物料4於該冷凍過程中的溫度變化。由圖5的溫度變化可看出,當該物料4裝填於該容置空間213後,會先歷經約3分鐘的冷卻期△PCT,使溫度由25℃逐漸下降至0℃;再進入約8分鐘的結凍期△PFT,此時,溫度維持於0℃而沒有明顯的變化,主要是該物料4釋放其潛熱而逐漸結晶形成固態;而時間逐漸增加後,該物料4的溫度則越趨降低至與預設的冷凍溫度相當,以確保完全結凍。 Referring to Figure 5, Figure 5 shows the temperature change of the material 4 of the comparative example during the freezing process. It can be seen from the temperature change of FIG. 5 that after the material 4 is filled in the accommodating space 213, the cooling period ΔP CT is first passed for about 3 minutes, and the temperature is gradually decreased from 25 ° C to 0 ° C; 8 minutes of freezing period ΔP FT , at this time, the temperature is maintained at 0 ° C without significant change, mainly because the material 4 releases its latent heat and gradually crystallizes to form a solid state; while the time is gradually increased, the temperature of the material 4 is It is reduced to the same level as the preset freezing temperature to ensure complete freezing.

然而,由圖5的結果另可得知,若於冷凍過程中僅量測該物料4隨時間變化的溫度參數時,並無法確切得知該物料4在哪個時間點為完全結凍,而必須讓該物料4持續降低溫度以確保完全結凍,不僅耗時也造成能源與成本的耗損。 However, it can be seen from the results of FIG. 5 that if only the temperature parameter of the material 4 changes with time during the freezing process, it is impossible to know exactly at which point in time the material 4 is completely frozen, but it is necessary to Allowing the material 4 to continue to lower the temperature to ensure complete freezing is not only time consuming but also causes energy and cost wear.

因此,本發明進一步地以超音波脈衝回波技術(ultrasonic pulse-echo technique)即時檢測該物料4於該冷凍過程中的狀態,並將其結果顯示於圖6。 Therefore, the present invention further detects the state of the material 4 in the freezing process by an ultrasonic pulse-echo technique, and the result is shown in Fig. 6.

參閱圖6並配合地參閱圖4,圖6顯示該具體例2的實驗結果,在該容置空間213未裝有該物料4時,即開始對該壓電單元22施加該電脈波訊號,並挑選n=4之該第一訊號L4於該數位示波器6中顯示其振幅大小,並同時量測該物料4與空氣之間的介面反射回來的該第二訊號Lw,詳細地來說,可將圖6大致分為6個階段看: Referring to FIG. 6 and referring to FIG. 4, FIG. 6 shows the experimental result of the specific example 2. When the material 4 is not installed in the accommodating space 213, the electrical pulse signal is applied to the piezoelectric unit 22. And selecting the first signal L 4 of n=4 to display the amplitude of the amplitude in the digital oscilloscope 6, and simultaneously measuring the second signal L w reflected by the interface between the material 4 and the air, in detail Figure 6 can be roughly divided into six stages:

(1)在未裝填有該物料4的該本體21所反射呈現的該第一訊號L4的振幅,主要是由該本體21的該底部211與空氣的介面所產生,因此,於前3分鐘所量測到的該第一訊號L4的振幅是對相同的空氣所產生,所以沒有太大差異;對於該第二訊號Lw而言,由於沒有填裝該物料4,因此,沒有產生該第二訊號Lw的訊號。 (1) The amplitude of the first signal L 4 reflected by the body 21 not loaded with the material 4 is mainly generated by the interface of the bottom portion 211 of the body 21 and the air, and therefore, in the first 3 minutes. The measured amplitude of the first signal L 4 is generated for the same air, so there is not much difference; for the second signal L w , since the material 4 is not filled, the The signal of the second signal L w .

(2)當該物料4置於該容置空間213中時,該第一訊號L4的振幅隨即下降,主要是因為該超音波訊號的一部份能量被該物料4所吸收,因此反射回來的該第一訊號L4的振幅較小;而該第二訊號Lw則因為該物料4的添加而產生訊號。 (2) When the material 4 is placed in the accommodating space 213, the amplitude of the first signal L 4 decreases, mainly because a part of the energy of the ultrasonic signal is absorbed by the material 4, so that it is reflected back. The amplitude of the first signal L 4 is small; and the second signal L w generates a signal due to the addition of the material 4.

(3)當該物料4開始進行冷凍時,會先歷經了約3分鐘的該冷卻期△PCUT,此一階段主要是該物料4進行冷卻而無任何相轉變,因此,該第一訊號L4的振幅並無明顯變化;反觀該第二訊號Lw,由於該第二訊號Lw是該超音波訊號行經該物料4整體而於空氣的介面反射回來,因此,該第二訊號Lw的振幅波動隨該物料4開始結冰而逐漸下降。 (3) When the material 4 starts to freeze, it will first pass the cooling period ΔP CUT for about 3 minutes. This stage is mainly because the material 4 is cooled without any phase transition, therefore, the first signal L The amplitude of 4 does not change significantly; in contrast, the second signal L w , because the second signal L w is reflected by the ultrasonic signal passing through the material 4 as a whole, the second signal L w The amplitude fluctuations gradually decrease as the material 4 begins to freeze.

(4)在該冷卻期△PCUT之後,該物料4處於該共晶時間點P1時,該第一訊號L4的振幅明顯的再次下降,主要是因為該物料4開始結冰,該超音波訊號對於結冰的該物料4的音阻反應改變,因此,該反射回來的該第一訊號L4的振幅變小;該第二訊號Lw的振幅也因上述原因而明顯下降。 (4) After the cooling period ΔP CUT , when the material 4 is at the eutectic time point P 1 , the amplitude of the first signal L 4 drops significantly again, mainly because the material 4 begins to freeze, the super The acoustic signal changes the acoustic resistance of the material 4 that is frozen, so that the amplitude of the reflected first signal L 4 becomes smaller; the amplitude of the second signal L w also drops significantly for the above reasons.

(5)在該結凍期△PFUT時,該第一訊號L4的振幅具有較大的波動,主要是因為該物料4於結冰的過程中,會將存在於該物料4中的氣泡由底部開始往上排出且逐漸生成冰晶,因此,較大的振幅波動主要來自該物料4中的氣泡與冰晶所產生;由於該物料4開始結冰後,該物料4開始產生冰晶結構,該超音波訊號傳遞到該物料4之中的能量會被該物料4的冰晶結構散射,因此,該第二訊號Lw的振幅逐漸減小而趨近於相對低點。 (5) During the freezing period ΔP FUT , the amplitude of the first signal L 4 has a large fluctuation, mainly because the material 4 will be present in the material 4 during the icing process. Starting from the bottom, the ice crystals are gradually formed, and therefore, the large amplitude fluctuation mainly comes from the bubbles and ice crystals in the material 4; since the material 4 starts to freeze, the material 4 begins to produce an ice crystal structure, the super The energy transmitted by the sound signal into the material 4 is scattered by the ice crystal structure of the material 4, so that the amplitude of the second signal L w gradually decreases to approach a relatively low point.

(6)在該結凍期△PFUT之後,當該物料4處於該完全結凍時間點P2時,由於該物料4中的氣泡已經完全消除而呈現完全結凍狀態,該超音波訊號的能量於該物料4與該底部211之間的介面並不會被該物料4中的水份或氣泡所吸收,因此,反射回來的該第一訊號L4的振幅會有明顯的反彈上升;該第二訊號Lw的振幅則因該超音波訊號傳遞至完全結凍狀態的物料4之中,而被完全結凍的該物料4散射,而具有趨近於相對低點的振幅。 (6) After the freezing period ΔP FUT , when the material 4 is at the full freezing time point P 2 , since the bubble in the material 4 has been completely eliminated, the fully frozen state is exhibited, and the ultrasonic signal is The interface between the material 4 and the bottom 211 is not absorbed by the water or bubbles in the material 4, so that the amplitude of the reflected first signal L 4 will rebound significantly; L w of the amplitude of the second signal due to the ultrasonic signal transmitted into the material is completely frozen state 4, it is completely frozen the scattering material 4, having a relatively low amplitude approaches.

由上述的各個階段的分析可得知,於冷凍過程中,該物料4的音阻處於變化狀態,因此,該第一訊號L4的振幅位於相對低點,當該物料4呈現完全結凍時,其音阻則處於穩定狀態,此時,該第一訊號L4的振幅會有明顯的變化(見圖6的該完全結凍時間點P2),由此可知,本發明冷凍過程的即時檢測方法確實可藉由該第一訊號L4於該共晶時間點P1與該完全結凍時間點P2產生的振幅,從而得知該物料4達到完全結凍的準確時間點。 It can be seen from the analysis of each stage mentioned above that the sound resistance of the material 4 is in a changing state during the freezing process. Therefore, the amplitude of the first signal L 4 is at a relatively low point, and when the material 4 is completely frozen. The sound resistance is in a stable state. At this time, the amplitude of the first signal L 4 may change significantly (see the complete freezing time point P 2 in FIG. 6 ), thereby showing that the freezing process of the present invention is instantaneous. The detection method can indeed know the amplitude of the first signal L 4 at the eutectic time point P 1 and the complete freezing time point P 2 , so as to know the exact time point when the material 4 reaches the complete freezing.

參閱圖7,圖7是該具體例1~3的實驗結果對照圖,該具體例1~3改變的參數是該冷凍件32的溫度(-20℃、-30℃、-40℃),由圖7的結果可知,調整該冷凍件32的溫度,主要是影響了該冷凍過程的速率,當溫度越低時,則越能快速的達到完全結凍時間點P2Referring to FIG. 7, FIG. 7 is a comparison diagram of the experimental results of the specific examples 1 to 3. The parameters changed in the specific examples 1 to 3 are the temperatures (-20 ° C, -30 ° C, -40 ° C) of the freezing member 32, As can be seen from the results of Fig. 7, the temperature of the freezing member 32 is adjusted to mainly affect the rate of the freezing process. When the temperature is lower, the full freezing time point P 2 can be quickly reached.

為了可清楚地說明,茲將該具體例1~3的相關實驗數據彙整於下方表1;其中,將該物料4裝入該超音波感測器2的時間差異在於人為操作,由於裝入該物料4的時間差異與整體冷凍過程的時間相較之下,冷凍過程的時間遠大於物料4裝入時間的差異,因此,量測結果並不會因為此差異而造成太大的誤差。要補充說明的是,由表1可知,該具體例1與該具體例2的完全結凍時間點P2相差較大,而該具體例2與該具體例3的完全結凍時間點P2則差異較小,主要原因在於,當該冷凍件32的溫度設定小於-30℃(該具體例2~3)時,該物料4到達完全結凍的時間的速度會接近飽和。換句話說,當該冷凍件32的溫度在-30℃以下(該具體例2~3)時,該物料4到達完全結凍時間點P2所需的時間差異甚小。 For the purpose of clarity, the relevant experimental data of the specific examples 1 to 3 are summarized in Table 1 below; wherein the time difference of loading the material 4 into the ultrasonic sensor 2 is due to human operation, The time difference of the material 4 is compared with the time of the whole freezing process, and the freezing process time is much longer than the material 4 loading time difference. Therefore, the measurement result does not cause too much error due to the difference. Be added that, seen from Table 1, Example 1 and completely freezing point of the particular time of the particular P 2 Example 2 of large difference, and 2 cases of complete freezing of the particular time point of the particular P 2 Example 3 The difference is small, the main reason is that when the temperature of the freezing member 32 is set to be less than -30 ° C (the specific examples 2 to 3), the speed at which the material 4 reaches the complete freezing time is close to saturation. In other words, when the temperature of the freezing member 32 is below -30 ° C (this specific example 2 to 3), the time required for the material 4 to reach the full freezing time point P 2 is very small.

參閱圖8,圖8是該具體例1與該等具體例4~5 的實驗結果對照圖,主要是固定該冷凍件32的溫度為-30℃,而調整該物料4的高度,由圖8的結果可知,該物料4本身的高度會影響到達完全結凍時間點P2的快慢,當該物料4的高度越低時,則越能快速的達到完全結凍時間點P2。為了可清楚地說明,茲將該具體例2與該等具體例4~5的相關實驗數據彙整於下方表2。 Referring to FIG. 8, FIG. 8 is a comparison diagram of the experimental results of the specific example 1 and the specific examples 4 to 5, mainly for fixing the temperature of the freezing member 32 to -30 ° C, and adjusting the height of the material 4, as shown in FIG. As a result, it can be seen that the height of the material 4 itself affects the speed of reaching the full freezing time point P 2 , and the lower the height of the material 4 , the faster the complete freezing time point P 2 can be reached. For the purpose of clarity, the specific experimental data of the specific example 2 and the specific examples 4 to 5 are summarized in Table 2 below.

為了更清楚瞭解該具體例2與該等具體例4~5之該物料4的高度與冷卻期△PCUT時間及結凍期△PFUT時間的關係,茲將圖8及表2中的數據整理成下列公式(1)及公式(2),其中,該物料4的高度以h(mm)表示:△P CUT =0.98+0.15×h.......................................................(1) In order to more clearly understand the relationship between the height of the material 4 of the specific example 2 and the specific examples 4 to 5 and the cooling period ΔP CUT time and the freezing period ΔP FUT time, the data in FIG. 8 and Table 2 will be used. The following formula (1) and formula (2) are arranged, wherein the height of the material 4 is represented by h (mm): Δ P CUT =0.98+0.15× h .............. .........................................(1)

P FUT =4.93+0.27×h.......................................................(2) P FUT = 4.93 + 0.27 × h ......................................... ..............(2)

由此可知,當該物料4的高度為已知數值時,則該物料4於該冷卻期△PCUT時間及於該結凍期△PFUT的時間,即可藉由上述公式(1)與公式(2)進一步推算而得知。 It can be seen that when the height of the material 4 is a known value, the time of the material 4 in the cooling period ΔP CUT and the time of the freezing period ΔP FUT can be obtained by the above formula (1) Equation (2) is further estimated and learned.

綜上所述,本發明冷凍過程的即時檢測方法,藉由在冷凍過程中,以超音波脈衝回波技術對該超音波感測器2施加該電脈波訊號,使該壓電層221激發產生往該物料4方向傳遞的超音波訊號,該超音波訊號由該本體21 之該底部211與該物料4之間的介面反射回該第一訊號Ln,透過該數位示波器6分析該第一訊號Ln於冷凍過程中的振幅,從而即時檢測該物料4於冷凍過程的狀態,以獲知正確的該共晶時間點P1與該完全結凍時間點P2,故確實能達成本發明之目的。 In summary, the instant detection method of the freezing process of the present invention applies the electrical pulse wave signal to the ultrasonic sensor 2 by the ultrasonic pulse echo technique during the freezing process, so that the piezoelectric layer 221 is excited. An ultrasonic signal transmitted in the direction of the material 4 is generated, and the ultrasonic signal is reflected back to the first signal L n by the interface between the bottom portion 211 of the body 21 and the material 4, and the first signal is analyzed by the digital oscilloscope 6 The amplitude of the signal L n during the freezing process, so as to instantly detect the state of the material 4 in the freezing process, to know the correct eutectic time point P 1 and the complete freezing time point P 2 , so that the present invention can be achieved. purpose.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 The above is only the preferred embodiment of the present invention, and the scope of the present invention is not limited thereto, and the simple equivalent changes and modifications made by the scope of the patent application and the patent specification of the present invention are It is still within the scope of the invention patent.

20‧‧‧準備步驟 20‧‧‧Preparation steps

30‧‧‧冷凍步驟 30‧‧‧Freezing step

40‧‧‧檢測步驟 40‧‧‧Test steps

Claims (5)

一種冷凍過程的即時檢測方法,包含:一準備步驟,準備一超音波感測器,及一冷凍裝置,該超音波感測器包括一界定出一容置空間的本體,及一形成於該本體的一底部,位於該容置空間外的壓電單元,該冷凍裝置包括一腔體,及一位於該腔體中,用於提供低溫的冷凍件;一冷凍步驟,將該超音波感測器之該本體的該底部設置於該冷凍件之上,並將一物料置於該本體的該容置空間中,且設定該冷凍件的溫度至低於該物料的完全結凍的溫度,利用該冷凍件將該物料進行冷凍;及一檢測步驟,於該物料的冷凍過程中,對該壓電單元施加一電脈波訊號,令該壓電單元激發產生一往該物料方向傳遞的超音波訊號,並接收該超音波訊號於該物料與該底部間的介面反射的一第一訊號,並量測該第一訊號的振幅,以即時檢測該物料於冷凍過程中的狀態。 An instant detection method for a freezing process, comprising: a preparation step of preparing an ultrasonic sensor, and a freezing device, the ultrasonic sensor comprising a body defining an accommodation space, and a body formed on the body a bottom portion of the piezoelectric unit outside the accommodating space, the freezing device includes a cavity, and a freezing member located in the cavity for providing a low temperature; a freezing step, the ultrasonic sensor The bottom of the body is disposed on the freezing member, and a material is placed in the accommodating space of the body, and the temperature of the freezing member is set to be lower than a temperature at which the material is completely frozen. The freezing member freezes the material; and a detecting step, during the freezing process of the material, applying an electrical pulse signal to the piezoelectric unit, causing the piezoelectric unit to generate an ultrasonic signal transmitted in the direction of the material And receiving a first signal reflected by the ultrasonic signal on the interface between the material and the bottom, and measuring the amplitude of the first signal to instantly detect the state of the material during the freezing process. 如請求項1所述的冷凍過程的即時檢測方法,其中,該冷凍過程包括一冷卻期,一發生於該冷卻期之後的結凍期,一發生於該結凍期之後的完全結凍時間點,在該完全結凍時間點產生的該第一訊號的振幅大於在該結凍期內產生的該第一訊號的振幅。 The method for prompt detection of a freezing process according to claim 1, wherein the freezing process comprises a cooling period, a freezing period after the cooling period, and a complete freezing time point after the freezing period The amplitude of the first signal generated at the complete freezing time point is greater than the amplitude of the first signal generated during the freezing period. 如請求項2所述的冷凍過程的即時檢測方法,其中,該冷凍過程還包括一發生於該冷卻期與該結凍期之間的共晶時間點,在該共晶時間點產生的該第一訊號的振幅 大於在該結凍期產生的該第一訊號的振幅。 The method for detecting the freezing process of claim 2, wherein the freezing process further comprises a eutectic time point occurring between the cooling period and the freezing period, the first time generated at the eutectic time point Amplitude of a signal Greater than the amplitude of the first signal generated during the freezing period. 如請求項2所述的冷凍過程的即時檢測方法,其中,該超音波訊號還會由該物料與空氣間的介面反射成一第二訊號,在該冷卻期產生的該第二訊號的振幅平均值大於在該結凍期產生的該第二訊號的振幅平均值。 The method for detecting the freezing process of claim 2, wherein the ultrasonic signal is further reflected by the interface between the material and the air into a second signal, and an average value of the amplitude of the second signal generated during the cooling period. It is greater than the average value of the amplitude of the second signal generated during the freezing period. 如請求項1所述的冷凍過程的即時檢測方法,其中,該檢測步驟是以一超音波訊號發射接收器施加該電脈波訊號及接收該第一訊號,並以一數位示波器顯示該第一訊號的振幅。 The method for detecting the freezing process of claim 1, wherein the detecting step is to apply the electrical pulse signal and receive the first signal by an ultrasonic signal transmitting receiver, and display the first signal by a digital oscilloscope. The amplitude of the signal.
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