TW201712058A - Polyamic acid blend and method for preparing the same and method for preparing polyimide film - Google Patents
Polyamic acid blend and method for preparing the same and method for preparing polyimide film Download PDFInfo
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本發明是有關於一種聚醯胺酸混合物的製備方法以及聚醯亞胺膜的製備方法,且特別是有關於一種使用特定二胺單體的聚醯胺酸混合物的製備方法以及聚醯亞胺膜的製備方法。The invention relates to a preparation method of a polyaminic acid mixture and a preparation method of the polyimine membrane, and in particular to a preparation method of a polyaminic acid mixture using a specific diamine monomer and a polyimine A method of preparing a film.
由於具有優異的耐熱性、機械特性和電特性,聚醯亞胺通常被使用來作為成形材料、複合材料、電氣/電子材料而廣泛地用於各種領域中。聚醯亞胺的特性可藉由所使用的單體來調控。基於此,為了能夠有效調控特性而不增加反應的複雜度,聚醯亞胺通常是藉由利用二種以上的二胺單體及/或二種以上的二酐單體進行共聚合反應而合成。然而,這樣的合成方法必須充分考量各種二胺單體及二酐單體的反應性及加料時間點等會影響反應的因素,因此容易導致製備成本提高且產能降低。Polyimine is widely used in various fields as a forming material, a composite material, and an electric/electronic material because of its excellent heat resistance, mechanical properties, and electrical properties. The properties of the polyimine can be regulated by the monomers used. Based on this, in order to effectively control the characteristics without increasing the complexity of the reaction, the polyimine is usually synthesized by copolymerization using two or more kinds of diamine monomers and/or two or more dianhydride monomers. . However, such a synthesis method must fully consider the reactivity of various diamine monomers and dianhydride monomers, and the factors such as the feeding time, which may affect the reaction, and thus tend to cause an increase in production cost and a decrease in productivity.
本發明提供一種聚醯胺酸混合物的製備方法,其可製得均勻混合的聚醯胺酸混合物,並藉此可製得介電常數、介電損耗、熱膨脹係數、玻璃轉移溫度、彈性模數等性質得以有效被調控的聚醯亞胺膜。The invention provides a preparation method of a polyaminic acid mixture, which can obtain a uniformly mixed polyaminic acid mixture, thereby obtaining a dielectric constant, a dielectric loss, a thermal expansion coefficient, a glass transition temperature, and an elastic modulus. Polyimine membranes whose properties are effectively regulated.
本發明的聚醯胺酸混合物的製備方法包括以下步驟。首先,製備第一聚醯胺酸溶液以及第二聚醯胺酸溶液,其中第一聚醯胺酸溶液包括具有以式1所示的重複單元的聚醯胺酸,以及第二聚醯胺酸溶液包括具有以式2所示的重複單元的聚醯胺酸,式1式2,其中 A為, B為, Ar為或,且X為單鍵、-O-、-SO2 -、C(CF3 )2 或-CO-,以及 Ar’為或,且X’為單鍵、-O-、-SO2 -、C(CF3 )2 或-CO-。接著,將第一聚醯胺酸溶液與第二聚醯胺酸溶液進行混合。The preparation method of the polyaminic acid mixture of the present invention comprises the following steps. First, a first polyaminic acid solution and a second polyaminic acid solution are prepared, wherein the first polyamic acid solution comprises a polylysine having a repeating unit represented by Formula 1, and a second poly-proline The solution includes polylysine having a repeating unit represented by Formula 2, Formula 1 Equation 2, where A is , B is , Ar is or And X is a single bond, -O-, -SO 2 -, C(CF 3 ) 2 or -CO-, and Ar' is or And X' is a single bond, -O-, -SO 2 -, C(CF 3 ) 2 or -CO-. Next, the first polyaminic acid solution is mixed with the second polyaminic acid solution.
在本發明的一實施方式中,其中在上述的聚醯胺酸混合物中,以具有以式1所示的重複單元的聚醯胺酸及具有以式2所示的重複單元的聚醯胺酸的總重量計,具有以式1所示的重複單元的聚醯胺酸的含量為大於0 wt%至90 wt%。In one embodiment of the present invention, in the polyamic acid mixture described above, polylysine having a repeating unit represented by Formula 1 and polylysine having a repeating unit represented by Formula 2 The content of the polyaminic acid having a repeating unit represented by Formula 1 is more than 0 wt% to 90 wt%, based on the total weight.
在本發明的一實施方式中,上述的Ar為且X為單鍵,以及Ar’為且X’為單鍵或-O-。In an embodiment of the invention, the Ar is And X is a single bond, and Ar' is And X' is a single bond or -O-.
在本發明的一實施方式中,上述的聚醯胺酸混合物的製備方法更包括以下步驟。製備第三聚醯胺酸溶液;以及將第一聚醯胺酸溶液、第二聚醯胺酸溶液與第三聚醯胺酸溶液進行混合。In an embodiment of the present invention, the method for preparing the polyamic acid mixture described above further comprises the following steps. Preparing a third polyaminic acid solution; and mixing the first polyamic acid solution, the second polyaminic acid solution, and the third polyaminic acid solution.
在本發明的一實施方式中,上述的第三聚醯胺酸溶液包括具有以式3所示的重複單元的聚醯胺酸:式3,其中 D為, Ar’’為或,且X’’包括單鍵、-O-、-SO2 -、C(CF3 )2 或-CO-。In an embodiment of the invention, the third polyaminic acid solution comprises polylysine having a repeating unit represented by Formula 3: Equation 3, where D is , Ar'' is or And X'' includes a single bond, -O-, -SO 2 -, C(CF 3 ) 2 or -CO-.
在本發明的一實施方式中,上述的Ar’’為,且X’’包括單鍵。In an embodiment of the invention, the Ar'' is And X'' includes a single bond.
在本發明的一實施方式中,其中在上述的聚醯胺酸混合物中,以具有以式1所示的重複單元的聚醯胺酸、具有以式2所示的重複單元的聚醯胺酸及具有以式3所示的重複單元的聚醯胺酸的總重量計,具有以式3所示的重複單元的聚醯胺酸的含量為大於0 wt%至20 wt%。In one embodiment of the present invention, in the polyamic acid mixture described above, polylysine having a repeating unit represented by Formula 1, polylysine having a repeating unit represented by Formula 2 And the polyglycine having a repeating unit represented by Formula 3 is contained in an amount of more than 0% by weight to 20% by weight based on the total weight of the polyamic acid having a repeating unit represented by Formula 3.
在本發明的一實施方式中,上述的第一聚醯胺酸溶液的溶劑以及第二聚醯胺酸溶液的溶劑分別包括N-甲基-2-吡咯烷酮(NMP)、N,N-二甲基乙醯胺(N,N-dimethylacetamide,DMAc)、二甲基亞碸(dimethyl sulfoxide,DMSO)、二甲基甲醯胺(dimethylformamide,DMF)、六甲基磷醯胺(hexamethylphosphoramide)或間甲酚(m-cresol)。In one embodiment of the present invention, the solvent of the first polyaminic acid solution and the solvent of the second polyaminic acid solution respectively include N-methyl-2-pyrrolidone (NMP), N, N-dimethyl N, N-dimethylacetamide (DMAc), dimethyl sulfoxide (DMSO), dimethylformamide (DMF), hexamethylphosphoramide or meglumine Phenol (m-cresol).
本發明的聚醯亞胺膜的製備方法包括以下步驟。首先,以前述的聚醯胺酸混合物的製備方法製備聚醯胺酸混合物。接著,將聚醯胺酸混合物塗佈於基材上後,進行加熱處理。The preparation method of the polyimine membrane of the present invention comprises the following steps. First, a polyaminic acid mixture is prepared by the above-described preparation method of a polyamic acid mixture. Next, after applying the polyaminic acid mixture to the substrate, heat treatment is performed.
本發明的聚醯胺酸混合物包括第一聚醯胺酸溶液以及第二聚醯胺酸溶液,其中第一聚醯胺酸溶液包括具有以式1所示的重複單元的聚醯胺酸,以及第二聚醯胺酸溶液包括具有以式2所示的重複單元的聚醯胺酸,式1式2,其中 A為, B為, Ar為或,且X為單鍵、-O-、-SO2 -、C(CF3 )2 或-CO-,以及 Ar’為或,且X’為單鍵、-O-、-SO2 -、C(CF3 )2 或-CO-。The polyaminic acid mixture of the present invention comprises a first polyamic acid solution and a second polyamic acid solution, wherein the first polyamic acid solution comprises a polylysine having a repeating unit represented by Formula 1, and The second polyaminic acid solution includes polylysine having a repeating unit represented by Formula 2, Formula 1 Equation 2, where A is , B is , Ar is or And X is a single bond, -O-, -SO 2 -, C(CF 3 ) 2 or -CO-, and Ar' is or And X' is a single bond, -O-, -SO 2 -, C(CF 3 ) 2 or -CO-.
在本發明的一實施方式中,上述的Ar為且X為單鍵,以及Ar’為且X’為單鍵或-O-。In an embodiment of the invention, the Ar is And X is a single bond, and Ar' is And X' is a single bond or -O-.
在本發明的一實施方式中,上述的聚醯胺酸混合物更包括第三聚醯胺酸溶液,其包括具有以式3所示的重複單元的聚醯胺酸:式3,其中 D為, Ar’’為或,且X’’包括單鍵、-O-、-SO2 -、C(CF3 )2 或-CO-。In an embodiment of the present invention, the polyamic acid mixture further includes a third polyaminic acid solution comprising polylysine having a repeating unit represented by Formula 3: Equation 3, where D is , Ar'' is or And X'' includes a single bond, -O-, -SO 2 -, C(CF 3 ) 2 or -CO-.
在本發明的一實施方式中,上述的Ar’’為,且X’’包括單鍵。In an embodiment of the invention, the Ar'' is And X'' includes a single bond.
基於上述,本發明所提出的聚醯胺酸混合物的製備方法是將所製得的具有以式1所示的重複單元的聚醯胺酸的第一聚醯胺酸溶液以及具有以式2所示的重複單元的聚醯胺酸的第二聚醯胺酸溶液進行混合,藉以製得呈均勻混合狀態的聚醯胺酸混合物。進一步,透過採用本發明的聚醯胺酸混合物能夠製得介電常數、介電損耗、熱膨脹係數、玻璃轉移溫度、彈性模數等性質得以有效被調控的聚醯亞胺膜。Based on the above, the preparation method of the polyaminic acid mixture proposed by the present invention is the first poly-proline solution having the poly-proline which has the repeating unit represented by Formula 1 and having the formula 2 The repeating unit of the poly-proline acid second polyaminic acid solution is mixed to obtain a polyaminic acid mixture in a uniformly mixed state. Further, by using the polyaminic acid mixture of the present invention, a polyimide film having an effective property such as a dielectric constant, a dielectric loss, a thermal expansion coefficient, a glass transition temperature, and an elastic modulus can be obtained.
為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施方式,並配合所附圖式作詳細說明如下。The above described features and advantages of the present invention will be more apparent from the following description.
在本文中,由「一數值至另一數值」表示的範圍,是一種避免在說明書中一一列舉該範圍中的所有數值的概要性表示方式。因此,某一特定數值範圍的記載,涵蓋該數值範圍內的任意數值以及由該數值範圍內的任意數值界定出的較小數值範圍,如同在說明書中明文寫出該任意數值和該較小數值範圍一樣。In the present specification, the range represented by "a value to another value" is a schematic representation that avoids enumerating all the values in the range in the specification. Therefore, the recitation of a particular range of values is intended to include any value in the range of values and the range of values defined by any value in the range of values, as in the specification. The scope is the same.
在本文中,有時以鍵線式(skeleton formula)表示聚合物或基團的結構。這種表示法可以省略碳原子、氫原子以及碳氫鍵。當然,結構式中有明確繪出原子或原子基團的,則以繪示者為準。Herein, the structure of a polymer or a group is sometimes represented by a skeleton formula. This representation can omit carbon atoms, hydrogen atoms, and carbon-hydrogen bonds. Of course, if the atom or atomic group is clearly drawn in the structural formula, the person who prescribes it shall prevail.
本發明的一實施方式提供一種聚醯胺酸混合物的製備方法,包括以下步驟: 步驟A :製備第一聚醯胺酸溶液以及第二聚醯胺酸溶液; 步驟B :將第一聚醯胺酸溶液與第二聚醯胺酸溶液進行混合。An embodiment of the present invention provides a method for preparing a polyaminic acid mixture, comprising the steps of: Step A: preparing a first polyamic acid solution and a second polyaminic acid solution; Step B: using the first polyamine The acid solution is mixed with the second polyaminic acid solution.
首先將描述步驟A。Step A will be described first.
第一聚醯胺酸溶液包括具有以式1所示的重複單元的聚醯胺酸,以及第二聚醯胺酸溶液包括具有以式2所示的重複單元的聚醯胺酸:式1式2。The first polyaminic acid solution includes polylysine having a repeating unit represented by Formula 1, and the second polyaminic acid solution includes polylysine having a repeating unit represented by Formula 2: Formula 1 Equation 2.
在上述式1中,A為,Ar為或,且X為單鍵、-O-、-SO2 -、C(CF3 )2 或-CO-,以及在上述式2中,B為,Ar’為或,且X’為單鍵、-O-、-SO2 -、C(CF3 )2 或-CO-。In the above formula 1, A is , Ar is or And X is a single bond, -O-, -SO 2 -, C(CF 3 ) 2 or -CO-, and in the above formula 2, B is , Ar' is or And X' is a single bond, -O-, -SO 2 -, C(CF 3 ) 2 or -CO-.
詳細而言,Ar及Ar’分別為四羧酸二酐化合物中除了2個羧酸酐基(-(CO)2 O)以外的殘基;而A及B分別為二胺化合物中除了2個氨基(-NH2 )以外的殘基。也就是說,在本實施方式中,具有以式1所示的重複單元的聚醯胺酸及具有以式2所示的重複單元的聚醯胺酸皆是透過一種四羧酸二酐化合物與一種二胺化合物反應而得。在本文中,將製備聚醯胺酸所使用的四羧酸二酐化合物稱為二酐單體,將二胺化合物稱為二胺單體。Specifically, Ar and Ar' are each a residue other than two carboxylic anhydride groups (-(CO) 2 O) in the tetracarboxylic dianhydride compound; and A and B are respectively two amino groups in the diamine compound. Residues other than (-NH 2 ). That is, in the present embodiment, polylysine having a repeating unit represented by Formula 1 and polylysine having a repeating unit represented by Formula 2 are all permeated with a tetracarboxylic dianhydride compound and A diamine compound is obtained by reaction. Herein, the tetracarboxylic dianhydride compound used to prepare the polyamic acid is referred to as a dianhydride monomer, and the diamine compound is referred to as a diamine monomer.
具體而言,用來製備具有以式1所示的重複單元的聚醯胺酸的二胺單體為環己烷二胺(cyclohexanediamine,簡稱CHDA),而二酐單體為3,3’,4,4’-聯苯四羧酸二酐(3,3’,4,4’-Biphenyltetracarboxylic dianhydride,簡稱BPDA)、4,4’-氧雙鄰苯二甲酸酐(Bis-(3-phthalyl anhydride) ether,簡稱ODPA)、3,3’,4,4’-二苯甲酮四甲酸二酐(3,3’,4,4’-Benzophenonetetracarboxylic dianhydride,簡稱BTDA)、3,3’,4,4’-二苯基碸四羧酸二酸酐(3,3’,4,4’-Diphenylsulfonetetracarboxylic dianhydride,簡稱DSDA),4,4’-(六氟異丙烯)二酞酸酐(4,4’-(Hexafluoroisopropylidene)diphthalic Anhydride,簡稱6FDA)或均苯四甲酸二酐(1,2,4,5-Benzenetetracarboxylic anhydride,簡稱PMDA);以及用來製備具有以式2所示的重複單元的聚醯胺酸的二胺單體為4,4’-二氨基二環己基甲烷(4,4’-Diaminodicyclohexyl methane,簡稱MBCHA),而二酐單體亦為BPDA、ODPA、BTDA、DSDA、6FDA或PMDA。另外,在一實施方式中,用來製備具有以式1所示的重複單元的聚醯胺酸的二酐單體為BPDA,而用來製備具有以式2所示的重複單元的聚醯胺酸的二酐單體為BPDA或ODPA。Specifically, the diamine monomer used to prepare the polyamic acid having the repeating unit represented by Formula 1 is cyclohexanediamine (CHDA), and the dianhydride monomer is 3,3'. 4,4'-Biphenyltetracarboxylic dianhydride (BPDA), 4,4'-oxydiphthalic anhydride (Bis-(3-phthalyl anhydride) Ether, ODPA, 3,3',4,4'-benzophenonetetracarboxylic dianhydride (3,3',4,4'-Benzophenonetetracarboxylic dianhydride, BTDA), 3,3',4, 4'-Diphenylsulfonetetracarboxylic dianhydride (DSDA), 4,4'-(hexafluoroisopropene) diacetic anhydride (4,4'- (Hexafluoroisopropylidene)diphthalic Anhydride (6FDA) or pyromellitic dianhydride (1,2,4,5-Benzenetetracarboxylic anhydride, PMDA for short); and polyamine for preparing a repeating unit represented by Formula 2. The diamine monomer is 4,4'-diaminodicyclohexyl methane (MBCHA), and the dianhydride monomer is also BPDA, ODPA, BTDA, DSDA, 6FDA or PMDA. Further, in one embodiment, the dianhydride monomer used to prepare the polyamic acid having the repeating unit represented by Formula 1 is BPDA, and is used to prepare a polyamine having a repeating unit represented by Formula 2. The acid dianhydride monomer is BPDA or ODPA.
值得一提的是,具有以式1所示的重複單元的聚醯胺酸是以CHDA作為二胺單體,藉此使得由其所製得的聚醯亞胺具有低熱膨脹係數、高熱穩定性及高彈力模數;而具有以式2所示的重複單元的聚醯胺酸是以MBCHA作為二胺單體,藉此使得由其所製得的聚醯亞胺具有低介電常數及低介電損耗。It is worth mentioning that the polylysine having the repeating unit represented by Formula 1 is CHDA as a diamine monomer, whereby the polyimine prepared therefrom has a low coefficient of thermal expansion and high thermal stability. And a high elastic modulus; and the polyaminic acid having the repeating unit represented by Formula 2 is MBCHA as a diamine monomer, whereby the polyimine prepared therefrom has a low dielectric constant and a low Dielectric loss.
另外,在本實施方式中,具有以式1所示的重複單元的聚醯胺酸的分子量至少大於8000以上,具有以式2所示的重複單元的聚醯胺酸的分子量至少大於8000以上。Further, in the present embodiment, the molecular weight of the polylysine having the repeating unit represented by Formula 1 is at least 8,000 or more, and the molecular weight of the polyamine having the repeating unit represented by Formula 2 is at least 8,000 or more.
另外,具有以式1所示的重複單元的聚醯胺酸及具有以式2所示的重複單元的聚醯胺酸皆是藉由二胺單體及二酐單體在溶劑中進行反應而得。也就是說,在本實施方式中,第一聚醯胺酸溶液以及第二聚醯胺酸溶液除了分別包括具有以式1所示的重複單元的聚醯胺酸及具有以式2所示的重複單元的聚醯胺酸外,亦包括溶劑。Further, polylysine having a repeating unit represented by Formula 1 and polylysine having a repeating unit represented by Formula 2 are reacted in a solvent by a diamine monomer and a dianhydride monomer. Got it. That is, in the present embodiment, the first polyaminic acid solution and the second polyamic acid solution respectively include a polylysine having a repeating unit represented by Formula 1 and having a formula represented by Formula 2 In addition to the polyamine of the repeating unit, a solvent is also included.
詳細而言,第一聚醯胺酸溶液的製備方法例如包括:首先,在室溫的溫度(25o C至35o C)下,將作為二胺單體的CHDA溶於溶劑後,將作為二酐單體的BPDA、ODPA、BTDA、DSDA、6FDA、或PMDA加入以進行混合。接著,在70o C至110o C的溫度下反應一段時間後,將溫度降至室溫下再持續反應另一段時間。在前述步驟中,溶劑例如是N-甲基-2-吡咯烷酮(N-methyl-2-pyrrolidone,NMP)、N,N-二甲基乙醯胺(N,N-dimethylacetamide,DMAc)、二甲基亞碸(dimethyl sulfoxide,DMSO)、二甲基甲醯胺(dimethylformamide,DMF)、六甲基磷醯胺(hexamethylphosphoramide)或間甲酚(m-cresol);反應時間例如是12小時至24小時;以及第一聚醯胺酸溶液的固含量例如是10%至20%。In detail, the preparation method of the first polyaminic acid solution includes, for example, first, after dissolving CHDA as a diamine monomer in a solvent at a temperature of room temperature (25 o C to 35 o C), BPDA, ODPA, BTDA, DSDA, 6FDA, or PMDA of the dianhydride monomer is added for mixing. Subsequently, at a temperature of 70 o C to 110 o C after the reaction period, the temperature was lowered to room temperature the reaction was continued for another period of time. In the foregoing steps, the solvent is, for example, N-methyl-2-pyrrolidone (NMP), N,N-dimethylacetamide (DMAc), dimethyl Dimethyl sulfoxide (DMSO), dimethylformamide (DMF), hexamethylphosphoramide or m-cresol; reaction time is, for example, 12 hours to 24 hours And the solid content of the first polyaminic acid solution is, for example, 10% to 20%.
另外,第二聚醯胺酸溶液的製備方法例如包括:首先,在水浴(室溫)下,將作為二胺單體的MBCHA溶於溶劑後,將作為二酐單體的BPDA、ODPA、BTDA、DSDA、6FDA或PMDA加入以進行混合。接著,在水浴(室溫)下,持續攪拌以進行反應。在前述步驟中,溶劑例如是NMP、DMAc、DMSO、DMF、六甲基磷醯胺或間甲酚;反應時間例如是16小時至48小時;以及第一聚醯胺酸溶液的固含量例如是10%至20%。In addition, the preparation method of the second polyaminic acid solution includes, for example, first, after dissolving MBCHA as a diamine monomer in a solvent in a water bath (room temperature), BPDA, ODPA, BTDA as a dianhydride monomer. , DSDA, 6FDA or PMDA is added for mixing. Next, stirring was continued in a water bath (room temperature) to carry out the reaction. In the foregoing step, the solvent is, for example, NMP, DMAc, DMSO, DMF, hexamethylphosphonamide or m-cresol; the reaction time is, for example, 16 hours to 48 hours; and the solid content of the first polyaminic acid solution is, for example, 10% to 20%.
接著,以下將描述步驟B。Next, step B will be described below.
在本實施方式中,第一聚醯胺酸溶液與第二聚醯胺酸溶液的混合比例並不特別限定。詳細而言,第一聚醯胺酸溶液與第二聚醯胺酸溶液可根據實際上的需要而以特定比例進行混合。也就是說,只要是藉由混合第一聚醯胺酸溶液與第二聚醯胺酸溶液來製備聚醯胺酸混合物即落入本發明的範疇。In the present embodiment, the mixing ratio of the first polyamic acid solution to the second polyamic acid solution is not particularly limited. In detail, the first polyamic acid solution and the second polyamic acid solution may be mixed in a specific ratio according to actual needs. That is, it is within the scope of the present invention to prepare a polyamido acid mixture by mixing a first polyamic acid solution with a second polyaminic acid solution.
進一步而言,如上所述,由於由具有以式1所示的重複單元的聚醯胺酸所製得的聚醯亞胺具有低熱膨脹係數、高熱穩定性及高彈力模數,而由具有以式2所示的重複單元的聚醯胺酸所製得的聚醯亞胺具有低介電常數及低介電損耗,故可根據實際應用上對於聚醯亞胺之熱膨脹係數、熱穩定性、彈力模數、介電常數及介電損耗等方面的需求來調整第一聚醯胺酸溶液與第二聚醯胺酸溶液的混合比例。Further, as described above, since the polyimine prepared by the polyamic acid having the repeating unit represented by Formula 1 has a low thermal expansion coefficient, high thermal stability, and high elastic modulus, The polyimine prepared by the polyamine of the repeating unit represented by Formula 2 has a low dielectric constant and a low dielectric loss, so that the thermal expansion coefficient and thermal stability of the polyimide can be used according to practical applications. The mixing modulus, the dielectric constant, and the dielectric loss are adjusted to adjust the mixing ratio of the first polyamic acid solution to the second polyaminic acid solution.
另外,在一實施方式中,在聚醯胺酸混合物中,以具有以式1所示的重複單元的聚醯胺酸及具有以式2所示的重複單元的聚醯胺酸的總重量計,具有以式1所示的重複單元的聚醯胺酸的含量為大於0 wt%至小於90 wt%。藉由聚醯胺酸混合物中的具有以式1所示的重複單元的聚醯胺酸的含量在上述範圍內,可獲得與單由第一聚醯胺酸溶液製得的聚醯亞胺及單由第二聚醯胺酸溶液製得的聚醯亞胺相比,具有較低介電損耗的聚醯亞胺。Further, in one embodiment, in the polyamido acid mixture, the total weight of the polyaminic acid having the repeating unit represented by Formula 1 and the polylysine having the repeating unit represented by Formula 2 The polyamine acid having a repeating unit represented by Formula 1 is contained in an amount of more than 0% by weight to less than 90% by weight. By the content of the polyaminic acid having the repeating unit represented by Formula 1 in the polyamido acid mixture being within the above range, the polyimine obtained by the first polyaminic acid solution and Polyimine with lower dielectric loss compared to polyimine prepared from a second polyaminic acid solution.
而在另一實施方式中,在聚醯胺酸混合物中,以所述具有以式1所示的重複單元的聚醯胺酸及所述具有以式2所示的重複單元的聚醯胺酸的總重量計,所述具有以式1所示的重複單元的聚醯胺酸的含量為大於0 wt%至30 wt%。藉由聚醯胺酸混合物中的具有以式1所示的重複單元的聚醯胺酸的含量在上述範圍內,可獲得與單由第一聚醯胺酸溶液製得的聚醯亞胺及單由第二聚醯胺酸溶液製得的聚醯亞胺相比,具有較低介電損耗且較低介電常數的聚醯亞胺。In still another embodiment, in the polyamido acid mixture, the polyamic acid having the repeating unit represented by Formula 1 and the poly-proline having the repeating unit represented by Formula 2 The content of the polyamic acid having the repeating unit represented by Formula 1 is more than 0 wt% to 30 wt%, based on the total weight. By the content of the polyaminic acid having the repeating unit represented by Formula 1 in the polyamido acid mixture being within the above range, the polyimine obtained by the first polyaminic acid solution and A polyimine having a lower dielectric loss and a lower dielectric constant than a polybenzamine prepared by a second polyaminic acid solution alone.
值得一提的是,如上所述,雖然具有以式1所示的重複單元的聚醯胺酸會經歷在70o C至110o C的溫度下進行反應的過程,而具有以式2所示的重複單元的聚醯胺酸則僅在室溫下進行反應,但由於聚醯胺酸混合物是透過將第一聚醯胺酸溶液及第二聚醯胺酸溶液進行混合而得,故聚醯胺酸混合物不但能夠呈現均勻混合狀態,且具有以式1所示的重複單元的聚醯胺酸及具有以式2所示的重複單元的聚醯胺酸亦能夠具有所欲分子量。It is worth mentioning that, as described above, although having a repeating unit represented by formula 1 of polyamide acid undergoes reaction process at a temperature of 70 o C to 110 o C, and having the formula 2 The poly-proline of the repeating unit is only reacted at room temperature, but since the poly-proline mixture is obtained by mixing the first polyamic acid solution and the second poly-proline solution, The amine acid mixture can exhibit not only a uniform mixed state, but also a polylysine having a repeating unit represented by Formula 1 and a polyamic acid having a repeating unit represented by Formula 2 can have a desired molecular weight.
另外,在本實施方式中,聚醯胺酸混合物的製備方法可選擇性包括以下步驟:製備第三聚醯胺酸溶液;以及將第一聚醯胺酸溶液、第二聚醯胺酸溶液與第三聚醯胺酸溶液進行混合。In addition, in the present embodiment, the preparation method of the polyaminic acid mixture may optionally include the steps of: preparing a third polyaminic acid solution; and the first polyamic acid solution and the second polyamic acid solution and The third polyaminic acid solution is mixed.
第三聚醯胺酸溶液例如包括具有以式3所示的重複單元的聚醯胺酸:式3,其中 D為, Ar’’為或,且X’’包括單鍵、-O-、-SO2 -、C(CF3 )2 或-CO-。The third polyaminic acid solution includes, for example, polylysine having a repeating unit represented by Formula 3: Equation 3, where D is , Ar'' is or And X'' includes a single bond, -O-, -SO 2 -, C(CF 3 ) 2 or -CO-.
同樣的,如前文所述,Ar’’為四羧酸二酐化合物中除了2個羧酸酐基(-(CO)2 O)以外的殘基;而D為二胺化合物中除了2個氨基(-NH2 )以外的殘基。具體而言,用來製備具有以式3所示的重複單元的聚醯胺酸的二胺單體為4,4’-二氨基苯醯替苯胺(4,4’-Diaminobenzanilide,簡稱DABA),而二酐單體為BPDA、ODPA、BTDA、DSDA、6FDA或PMDA。另外,在一實施方式中,用來製備具有以式3所示的重複單元的聚醯胺酸的二酐單體為BPDA。Similarly, as described above, Ar'' is a residue other than two carboxylic anhydride groups (-(CO) 2 O) in the tetracarboxylic dianhydride compound; and D is a diamine compound other than two amino groups ( Residues other than -NH 2 ). Specifically, the diamine monomer used to prepare the polylysine having the repeating unit represented by Formula 3 is 4,4'-diaminobenzanilide (abbreviated as DABA). The dianhydride monomer is BPDA, ODPA, BTDA, DSDA, 6FDA or PMDA. Further, in one embodiment, the dianhydride monomer used to prepare the polyamic acid having the repeating unit represented by Formula 3 is BPDA.
同樣的,如前文所述,具有以式3所示的重複單元的聚醯胺酸是藉由二胺單體及二酐單體在溶劑中進行反應而得。也就是說,第三聚醯胺酸溶液除了包括具有以式3所示的重複單元的聚醯胺酸外,亦包括溶劑。Similarly, as described above, the polyglycolic acid having a repeating unit represented by Formula 3 is obtained by reacting a diamine monomer and a dianhydride monomer in a solvent. That is, the third polyaminic acid solution includes a solvent in addition to the polylysine having a repeating unit represented by Formula 3.
詳細而言,第三聚醯胺酸溶液的製備方法例如包括:首先,在水浴(室溫)下,將作為二胺單體的DABA溶於溶劑後,將作為二酐單體的BPDA、ODPA、BTDA、DSDA、6FDA或PMDA加入以進行混合。接著,在水浴(室溫)下,持續攪拌以進行反應。在前述步驟中,溶劑例如是NMP、DMAc、DMSO、DMF、六甲基磷醯胺或間甲酚;反應時間例如是12小時至36小時;以及第三聚醯胺酸溶液的固含量例如是5%至15%。In detail, the preparation method of the third polyaminic acid solution includes, for example, first, after dissolving DABA as a diamine monomer in a solvent in a water bath (room temperature), BPDA, ODPA as a dianhydride monomer , BTDA, DSDA, 6FDA or PMDA are added for mixing. Next, stirring was continued in a water bath (room temperature) to carry out the reaction. In the foregoing step, the solvent is, for example, NMP, DMAc, DMSO, DMF, hexamethylphosphonamide or m-cresol; the reaction time is, for example, 12 hours to 36 hours; and the solid content of the third polyamidic acid solution is, for example, 5% to 15%.
在本實施方式中,第一聚醯胺酸溶液、第二聚醯胺酸溶液與第三聚醯胺酸溶液的混合比例也不特別限定。也就是說,第一聚醯胺酸溶液、第二聚醯胺酸溶液與第三聚醯胺酸溶液可根據實際上的需要而以特定比例進行混合。In the present embodiment, the mixing ratio of the first polyamic acid solution, the second polyamic acid solution, and the third polyamic acid solution is not particularly limited. That is, the first polyamic acid solution, the second polyamic acid solution, and the third polyamic acid solution may be mixed in a specific ratio according to actual needs.
在一實施方式中,在聚醯胺酸混合物中,以具有以式1所示的重複單元的聚醯胺酸、具有以式2所示的重複單元的聚醯胺酸以及具有以式3所示的重複單元的聚醯胺酸的總重量計,具有以式3所示的重複單元的聚醯胺酸的含量較佳為大於0 wt%至20 wt%,更佳為大於0 wt%至10 wt%。In one embodiment, in the polyaminic acid mixture, polylysine having a repeating unit represented by Formula 1, polyamic acid having a repeating unit represented by Formula 2, and having Formula 3 The polyglycine having a repeating unit represented by Formula 3 is preferably contained in an amount of more than 0 wt% to 20 wt%, more preferably more than 0 wt%, based on the total weight of the polyamine of the repeating unit. 10 wt%.
本發明的另一實施方式提供一種聚醯亞胺膜的製備方法,包括以下步驟:以任一種前述實施方式中的聚醯胺酸混合物的製備方法來製備聚醯胺酸混合物,並接著在將所述聚醯胺酸混合物塗佈於基材上後,進行加熱處理。Another embodiment of the present invention provides a method for preparing a polyimide film, comprising the steps of: preparing a polyamido acid mixture by a method for preparing a polyamido acid mixture in any of the foregoing embodiments, and then The polyamic acid mixture is applied to a substrate and then subjected to heat treatment.
詳細而言,在本實施方式中,塗佈的方法例如可列舉:刮刀塗佈法、滾輪塗布法、旋轉塗布法、印刷法等。Specifically, in the present embodiment, examples of the coating method include a blade coating method, a roll coating method, a spin coating method, and a printing method.
在本實施方式中,基材例如可列舉:玻璃基材、塑膠基材、陶瓷基材、金屬基材等。玻璃基材的材料例如可列舉:鈉玻璃、鉀玻璃、硼矽酸玻璃、石英玻璃、鋁矽酸玻璃、鉛玻璃等。塑膠基材的材料例如可列舉:熱硬化性樹脂(例如環氧樹脂、酚樹脂、聚醯亞胺樹脂、聚酯樹脂等)、熱塑性樹脂(例如苯氧樹脂、聚醚碸、聚碸、聚苯碸(Polyphenylene sulfone)等)。陶瓷基材的材料例如可列舉:氧化鋁、氮化鋁、氧化鋯、矽、氮化矽、碳化矽等。金屬基材的材料例如可列舉:鋁、鋅、銅等。此外,基材亦可為上述塑膠基材、玻璃基材、陶瓷基材、金屬基材等積層(laminate)2層以上而成的結構。In the present embodiment, examples of the substrate include a glass substrate, a plastic substrate, a ceramic substrate, and a metal substrate. Examples of the material of the glass substrate include soda glass, potassium glass, borosilicate glass, quartz glass, aluminosilicate glass, lead glass, and the like. Examples of the material of the plastic substrate include a thermosetting resin (for example, an epoxy resin, a phenol resin, a polyimide resin, a polyester resin, etc.), and a thermoplastic resin (for example, a phenoxy resin, a polyether oxime, a polyfluorene, and a poly Polyphenylene sulfone, etc.). Examples of the material of the ceramic base material include alumina, aluminum nitride, zirconium oxide, ruthenium, tantalum nitride, tantalum carbide, and the like. Examples of the material of the metal substrate include aluminum, zinc, copper, and the like. Further, the substrate may have a structure in which two or more layers of the above-mentioned plastic substrate, glass substrate, ceramic substrate, and metal substrate are laminated.
在本實施方式中,塗佈後進行加熱處理的主要目的是移除聚醯胺酸混合物中的溶劑與促使聚醯胺酸進行脫水閉環反應。加熱處理的方式例如是加熱烘烤,而加熱烘烤的方法例如可列舉:於烘箱或者紅外線爐中進行加熱處理的方法、於熱板上進行加熱處理的方法等。在一實施方式中,加熱處理例如包括:在140o C至160o C下先對經塗佈的聚醯胺酸混合物進行烘烤5分鐘至10分鐘以移除溶劑後,再升溫至300o C至350o C進行烘烤20分鐘至30分鐘。In the present embodiment, the main purpose of performing the heat treatment after coating is to remove the solvent in the polyamido acid mixture and to cause the polyglycine to undergo a dehydration ring closure reaction. The heat treatment method is, for example, heat baking, and the method of heat baking is, for example, a method of performing heat treatment in an oven or an infrared furnace, a method of performing heat treatment on a hot plate, or the like. In one embodiment, the heat treatment comprises, for example, baking the coated polyaminic acid mixture at 140 o C to 160 o C for 5 minutes to 10 minutes to remove the solvent, and then heating to 300 o. Bake at C to 350 o C for 20 minutes to 30 minutes.
另外,聚醯亞胺膜的厚度約在14 μm至22 μm之間。In addition, the polyimide film has a thickness of between about 14 μm and 22 μm.
值得說明的是,如上所述,由於由具有以式1所示的重複單元的聚醯胺酸所製得的聚醯亞胺具有低熱膨脹係數、高熱穩定性及高彈力模數,而由具有以式2所示的重複單元的聚醯胺酸所製得的聚醯亞胺具有低介電常數及低介電損耗,故透過採用混合第一聚醯胺酸溶液及第二聚醯胺酸溶液而得的聚醯胺酸混合物製得的聚醯亞胺膜的介電常數、介電損耗、熱膨脹係數、玻璃轉移溫度、彈性模數等性質可有效地被調控。It is to be noted that, as described above, since the polyimine prepared by the polyamic acid having the repeating unit represented by Formula 1 has a low thermal expansion coefficient, high thermal stability, and high elastic modulus, The polyimine prepared by the polyamine of the repeating unit represented by Formula 2 has a low dielectric constant and a low dielectric loss, so that the first polyaminic acid solution and the second poly-proline are mixed. The properties of the dielectric constant, dielectric loss, thermal expansion coefficient, glass transition temperature, and elastic modulus of the polyimide film obtained by the solution of the polyaminic acid mixture can be effectively regulated.
另外,如上所述,由於聚醯胺酸混合物是透過將第一聚醯胺酸溶液及第二聚醯胺酸溶液進行混合而得,故不須考量二胺單體及二酐單體的反應性及加料時間點等因素而直接進行混合即可製得呈現均勻混合狀態,且其中具有以式1所示的重複單元的聚醯胺酸及具有以式2所示的重複單元的聚醯胺酸具有所欲分子量的聚醯胺酸混合物。如此一來,製備聚醯亞胺膜的方法能夠具有低製備成本及高產能。Further, as described above, since the polyaminic acid mixture is obtained by mixing the first polyamic acid solution and the second polyaminic acid solution, it is not necessary to consider the reaction of the diamine monomer and the dianhydride monomer. The mixture can be directly mixed by factors such as the nature and the feeding time point, and the polyaminic acid having the repeating unit represented by Formula 1 and the polyamine having the repeating unit represented by Formula 2 can be obtained. The acid has a polyamic acid mixture of the desired molecular weight. As a result, the method for preparing the polyimide film can have low production cost and high productivity.
下文將參照實施例1-17及比較例1-3,更具體地描述本發明的特徵。雖然描述了以下實施例,但是在不逾越本發明範疇之情況下,可適當地改變所用材料、其量及比率、處理細節以及處理流程等等。因此,不應由下文所述的實施例對本發明作出限制性地解釋。Features of the present invention will be more specifically described below with reference to Examples 1-17 and Comparative Examples 1-3. Although the following examples are described, the materials used, the amounts and ratios thereof, the processing details, the processing flow, and the like can be appropriately changed without departing from the scope of the invention. Therefore, the invention should not be construed restrictively by the examples described below.
製備實施例1-17及比較例1-3的聚醯亞胺膜所使用之主要材料及設備的資訊如下所示。The information on the main materials and equipment used in the preparation of the polyimide films of Examples 1-17 and Comparative Examples 1-3 is as follows.
3,3’,4,4’-聯苯四羧酸二酐(簡稱BPDA):購自JFE化學股份有限公司。3,3',4,4'-biphenyltetracarboxylic dianhydride (abbreviated as BPDA): purchased from JFE Chemical Co., Ltd.
環己烷二胺(簡稱CHDA):購自Aldrich公司。Cyclohexanediamine (CHDA for short): purchased from Aldrich.
4,4’-二氨基二環己基甲烷(簡稱MBCHA):購自TCI公司。4,4'-Diaminodicyclohexylmethane (abbreviated as MBCHA): purchased from TCI Corporation.
4,4’-氧雙鄰苯二甲酸酐(簡稱ODPA):購自JFE化學股份有限公司。4,4'-oxydiphthalic anhydride (ODPA): purchased from JFE Chemical Co., Ltd.
4,4’-二氨基苯醯替苯胺(簡稱DABA):購自TCI公司。4,4'-Diaminobenzoquinone (abbreviated as DABA): purchased from TCI Corporation.
N-甲基-2-吡咯烷酮(簡稱NMP),購自波律公司。N-methyl-2-pyrrolidone (abbreviated as NMP) was purchased from Boeing.
低測定力測定儀:由三豐美國公司(Mitutoyo America Corporation)製造,設備名為Litematic LV-50A。< 實施例 1> 聚醯胺酸混合物的製備 Low force meter: manufactured by Mitutoyo America Corporation under the name Litematic LV-50A. < Example 1> Preparation of Polyproline Mixture
製備第一聚醯胺酸溶液:在水浴(室溫)下,將0.2938 mol(33.55 g)的CHDA溶於作為溶劑之680 g的NMP後,將0.2938 mol(86.45 g)的BPDA加入。接著,在110o C下,反應0.5小時後,待降溫至室溫後再反應12小時,即獲得CHDA/BPDA製得的第一聚醯胺酸溶液,固含量為15%。Preparation of the first polyaminic acid solution: 0.2938 mol (86.45 g) of BPDA was added after dissolving 0.2938 mol (33.55 g) of CHDA in a water bath (room temperature) in 680 g of NMP as a solvent. Next, at 110 o C, after the reaction was 0.5 hours, and then be cooled to room temperature for 12 hours, i.e., the first polyamide acid solution obtained CHDA / BPDA obtained, a solid content of 15%.
製備第二聚醯胺酸溶液:在水浴(室溫)下,將0.2378 mol(50.03 g)的MBCHA溶於作為溶劑之680 g的NMP後,將0.2378 mol(69.97 g)的BPDA加入。接著,在水浴(室溫)下,反應24小時後即獲得MBCHA/BPDA製得的第二聚醯胺酸溶液,固含量為15%。Preparation of a second polyaminic acid solution: 0.2378 mol (69.97 g) of BPDA was added after dissolving 0.2378 mol (50.03 g) of MBCHA in a water bath (room temperature) in 680 g of NMP as a solvent. Next, a second polyaminic acid solution prepared by MBCHA/BPDA was obtained in a water bath (room temperature) for 24 hours, and the solid content was 15%.
在完成前述第一聚醯胺酸溶液及第二聚醯胺酸溶液的製備後,利用以第一聚醯胺酸溶液中的聚醯胺酸與第二聚醯胺酸溶液中的聚醯胺酸的總重量計,第一聚醯胺酸溶液中的聚醯胺酸的含量為10 wt%且第二聚醯胺酸溶液中的聚醯胺酸的含量為90 wt%的比例,將第一聚醯胺酸溶液及第二聚醯胺酸溶液進行混合,以獲得實施例1的聚醯胺酸混合物。另外一提的是,在下文中,將聚醯胺酸間的含量比例定義為聚醯胺酸溶液間的混合比例。聚醯亞胺膜的製備 After completing the preparation of the first polyamic acid solution and the second polyaminic acid solution, using the polylysine in the first polyaminic acid solution and the polyamine in the second polyaminic acid solution The total weight of the acid, the content of the poly-proline in the first polyaminic acid solution is 10 wt% and the content of the poly-proline in the second polyamic acid solution is 90 wt%, which will be A polyamic acid solution and a second polyamic acid solution were mixed to obtain the polyamido acid mixture of Example 1. Further, in the following, the content ratio between poly-proline is defined as the mixing ratio between the poly-proline solutions. Preparation of polyimine film
使用刮刀塗佈法將50 ml的實施例1的聚醯胺酸混合物塗佈在耐熱玻璃基材上,並接著在140o C下烘烤10分鐘,以移除NMP。繼之,將耐熱玻璃基材置於350o C之無氧環境下進行脫水閉環反應30分鐘,以獲得實施例1之配置在耐熱玻璃基材上的聚醯亞胺膜。最後,透過水將耐熱玻璃基材移除,以獲得實施例1的聚醯亞胺膜,其中以低測定力測定儀進行厚度的測量,得到厚度約為14 μm至22 μm。實施例 2-6 The coating method using a doctor blade polyamide acid mixture of Example 1 50 ml of the heat-resistant coating on a glass substrate, and then baked at 140 o C 10 min to remove the NMP. Followed, the heat-resistant glass substrate is placed in a dehydration ring-closure reaction for 30 minutes of 350 o C anaerobic conditions, to obtain a configuration example of a heat resistant polyimide film on a glass substrate of FIG. Finally, the heat-resistant glass substrate was removed by water to obtain the polyimide film of Example 1, in which the thickness was measured with a low force meter to obtain a thickness of about 14 μm to 22 μm. Example 2-6
按照與實施例1相同的製造程序製造實施例2-6的聚醯胺酸混合物及聚醯亞胺膜,其差異之處主要在於:第一聚醯胺酸溶液及第二聚醯胺酸溶液的混合比例,其詳細比例如表1所示。另外,在實施例2-6中,聚醯亞胺膜的厚度亦示於表1中。實施例 7 The polyaminic acid mixture and the polyimide film of Example 2-6 were produced according to the same manufacturing procedure as in Example 1, and the difference mainly lies in the first polyaminic acid solution and the second polyaminic acid solution. The mixing ratio is as shown in Table 1, for example. Further, in Examples 2 to 6, the thickness of the polyimide film was also shown in Table 1. Example 7
按照與實施例1相同的製造程序製造實施例7的聚醯胺酸混合物及聚醯亞胺膜,其差異之處主要在於:實施例7的聚醯胺酸混合物是透過混合CHDA/BPDA製得的第一聚醯胺酸溶液、MBCHA/BPDA製得的第二聚醯胺酸溶液以及DABA/BPDA製得的第三聚醯胺酸溶液而得。其中,製備DABA/BPDA製得的第三聚醯胺酸溶液的步驟如下:在水浴(室溫)下,將0.23 mol(52.30 g)的DABA溶於作為溶劑之680 g的NMP後,將0.23 mol(67.70 g)的BPDA加入。接著,在水浴(室溫)下,反應24小時後即獲得DABA/BPDA製得的第三聚醯胺酸溶液,固含量為15%。The polyamido acid mixture and the polyimide film of Example 7 were produced according to the same manufacturing procedure as in Example 1, except that the polyglycine mixture of Example 7 was prepared by mixing CHDA/BPDA. The first poly-proline solution, the second poly-proline solution prepared by MBCHA/BPDA, and the third poly-proline solution prepared by DABA/BPDA. Wherein, the step of preparing the third polyaminic acid solution prepared by DABA/BPDA is as follows: after dissolving 0.23 mol (52.30 g) of DABA in a water bath (room temperature), 680 g of NMP as a solvent, 0.23 Mole (67.70 g) of BPDA was added. Next, a reaction of the reaction was carried out for 24 hours in a water bath (room temperature) to obtain a third polyaminic acid solution prepared by DABA/BPDA, and the solid content was 15%.
另外,在實施例7中,第一聚醯胺酸溶液、第二聚醯胺酸溶液與第三聚醯胺酸溶液的混合比例、以及聚醯亞胺膜的厚度分別示於表1中。實施例 8 Further, in Example 7, the mixing ratio of the first polyaminic acid solution, the second polyaminic acid solution to the third polyaminic acid solution, and the thickness of the polyimide film were shown in Table 1, respectively. Example 8
按照與實施例7相同的製造程序製造實施例8的聚醯胺酸混合物及聚醯亞胺膜,其差異之處主要在於:第一聚醯胺酸溶液、第二聚醯胺酸溶液以及第三聚醯胺酸溶液的混合比例,其詳細比例如表1所示。另外,在實施例8中,聚醯亞胺膜的厚度示於表1中。實施例 9 The polyaminic acid mixture and the polyimide film of Example 8 were produced according to the same manufacturing procedure as in Example 7, and the difference mainly lies in the first polyaminic acid solution, the second polyaminic acid solution, and the first The mixing ratio of the trimeric acid solution is as shown in Table 1, for example. Further, in Example 8, the thickness of the polyimide film is shown in Table 1. Example 9
按照與實施例1相同的製造程序製造實施例9的聚醯胺酸混合物及聚醯亞胺膜,其差異之處主要在於:實施例9的聚醯胺酸混合物是透過混合CHDA/BPDA製得的第一聚醯胺酸溶液以及MBCHA/ODPA製得的第二聚醯胺酸溶液而得。其中,製備MBCHA/ODPA製得的第二聚醯胺酸溶液的步驟如下:在水浴(室溫)下,將0.307 mol(64.66 g)的MBCHA溶於作為溶劑之640 g的NMP後,將0.307 mol(95.34 g)的ODPA加入。接著,在水浴(室溫)下,反應24小時後即獲得MBCHA/ODPA製得的第二聚醯胺酸溶液,固含量為20%。The polyamido acid mixture and the polyimide film of Example 9 were produced according to the same manufacturing procedure as in Example 1, except that the polyglycine mixture of Example 9 was prepared by mixing CHDA/BPDA. The first polyaminic acid solution and the second polyamic acid solution prepared by MBCHA/ODPA are obtained. Wherein, the step of preparing the second polyaminic acid solution prepared by MBCHA/ODPA is as follows: after dissolving 0.307 mol (64.66 g) of MBCHA in a water bath (room temperature), 640 g of NMP as a solvent, 0.307 The ODPA of mol (95.34 g) was added. Next, in a water bath (room temperature), after 24 hours of reaction, a second polyaminic acid solution obtained by MBCHA/ODPA was obtained, and the solid content was 20%.
另外,在實施例9中,第一聚醯胺酸溶液與第二聚醯胺酸溶液的混合比例、以及聚醯亞胺膜的厚度分別示於表1中。實施例 10-14 Further, in Example 9, the mixing ratio of the first polyaminic acid solution and the second polyaminic acid solution, and the thickness of the polyimide film are shown in Table 1, respectively. Example 10-14
按照與實施例9相同的製造程序製造實施例10-14的聚醯胺酸混合物及聚醯亞胺膜,其差異之處主要在於:第一聚醯胺酸溶液及第二聚醯胺酸溶液的混合比例,其詳細比例如表1所示。另外,在實施例10-14中,聚醯亞胺膜的厚度示於表1中。實施例 15 The polyaminic acid mixture and the polyimide film of Examples 10-14 were produced according to the same manufacturing procedure as in Example 9, and the difference was mainly in that the first polyaminic acid solution and the second polyaminic acid solution were The mixing ratio is as shown in Table 1, for example. Further, in Examples 10 to 14, the thickness of the polyimide film was shown in Table 1. Example 15
按照與實施例7-8相同的製造程序製造實施例15的聚醯胺酸混合物及聚醯亞胺膜,其差異之處主要在於:實施例15的聚醯胺酸混合物是透過混合CHDA/BPDA製得的第一聚醯胺酸溶液、MBCHA/ODPA製得的第二聚醯胺酸溶液以及DABA/BPDA製得的第三聚醯胺酸溶液而得。另外,在實施例15中,第一聚醯胺酸溶液、第二聚醯胺酸溶液與第三聚醯胺酸溶液的混合比例、以及聚醯亞胺膜的厚度分別示於表1中。實施例 16-17 The polyamido acid mixture and the polyimide film of Example 15 were produced according to the same manufacturing procedure as in Examples 7-8, mainly differing in that the polyamido acid mixture of Example 15 was permeated with CHDA/BPDA. The obtained first polyamic acid solution, the second polyamic acid solution prepared by MBCHA/ODPA, and the third polyaminic acid solution prepared by DABA/BPDA are obtained. Further, in Example 15, the mixing ratio of the first polyamic acid solution, the second polyamic acid solution and the third polyaminic acid solution, and the thickness of the polyimide film are shown in Table 1, respectively. Example 16-17
按照與實施例15相同的製造程序製造實施例16-17的聚醯胺酸混合物及聚醯亞胺膜,其差異之處主要在於:第一聚醯胺酸溶液、第二聚醯胺酸溶液以及第三聚醯胺酸溶液的混合比例,其詳細比例如表1所示。另外,在實施例16-17中,聚醯亞胺膜的厚度示於表1中。比較例 1 The polyaminic acid mixture and the polyimide film of Examples 16-17 were produced according to the same manufacturing procedure as in Example 15, and the difference was mainly in that the first polyaminic acid solution and the second polyaminic acid solution were used. And the mixing ratio of the third polyaminic acid solution, the detailed ratio of which is shown in Table 1, for example. Further, in Examples 16 to 17, the thickness of the polyimide film was shown in Table 1. Comparative example 1
使用刮刀塗佈法將50 ml的MBCHA/BPDA製得的第二聚醯胺酸溶液塗佈在耐熱玻璃基材上,並接著在140o C下烘烤10分鐘,以移除NMP。繼之,將耐熱玻璃基材置於350o C之無氧環境下進行脫水閉環反應30分鐘,以獲得比較例1之配置在耐熱玻璃基材上的聚醯亞胺膜。最後,透過水將耐熱玻璃基材移除,以獲得比較例1的聚醯亞胺膜,其中以低測定力測定儀進行厚度的測量,得到厚度約為14 μm至22 μm。Coating method using a doctor blade coating a second polyamide acid solution 50 ml of MBCHA / BPDA obtained on a heat-resistant glass substrate, and then baked at 140 o C 10 min to remove the NMP. Followed, the heat-resistant glass substrate is placed in a dehydration ring-closure reaction for 30 minutes of 350 o C anaerobic conditions, to obtain the configuration of Comparative Example 1 polyimide film on a heat-resistant glass substrate. Finally, the heat-resistant glass substrate was removed by water to obtain a polyimide film of Comparative Example 1, in which the thickness was measured with a low force meter to obtain a thickness of about 14 μm to 22 μm.
也就是說,比較例1與實施例1-17相比,差異之處主要在於:在比較例1中,單單使用一種聚醯胺酸溶液來製備聚醯亞胺膜。比較例 2 That is, the difference between Comparative Example 1 and Example 1-17 was mainly that in Comparative Example 1, a polyaminic acid solution was simply used to prepare a polyimide film. Comparative example 2
按照與比較例1相同的製造程序製造比較例2的聚醯亞胺膜,其差異之處主要在於:比較例2是使用CHDA/BPDA製得的第一聚醯胺酸溶液來製備聚醯亞胺膜。另外,在比較例2中,聚醯亞胺膜的厚度示於表1中。比較例 3 The polyimide film of Comparative Example 2 was produced according to the same manufacturing procedure as in Comparative Example 1, and the difference was mainly in that Comparative Example 2 was prepared by using a first polyaminic acid solution prepared by using CHDA/BPDA. Amine film. Further, in Comparative Example 2, the thickness of the polyimide film is shown in Table 1. Comparative example 3
按照與比較例1相同的製造程序製造比較例3的聚醯亞胺膜,其差異之處主要在於:比較例3是使用MBCHA/ODPA製得的第二聚醯胺酸溶液來製備聚醯亞胺膜。另外,在比較例3中,聚醯亞胺膜的厚度示於表1中。 表1
之後,分別對實施例1-17及比較例1-3的聚醯亞胺膜進行介電常數、介電損耗、熱膨脹係數(coefficient of thermal expansion,CTE)、玻璃轉移溫度、熱裂解溫度以及彈性模數的測定。前述測定的說明如下,且測定的結果顯示於表2中。〈介電常數、介電損耗的測定〉 Thereafter, the polyimine films of Examples 1-17 and Comparative Examples 1-3 were subjected to dielectric constant, dielectric loss, coefficient of thermal expansion (CTE), glass transition temperature, thermal cracking temperature, and elasticity, respectively. Determination of the modulus. The description of the above measurement is as follows, and the results of the measurement are shown in Table 2. <Measurement of dielectric constant and dielectric loss>
首先,將實施例1-17及比較例1-3的聚醯亞胺膜分別製作成長寬尺寸為7 cm×10 cm的膜材。接著,將該些膜材置於烘箱中以130o C的溫度烘烤2小時後,將其放置於大氣環境下七天。之後,使用介電常數測定裝置(羅德史瓦茲公司(ROHDE & SCHWARZ)製造,設備名為R&S®ZVB20V Vector Network Analyzer)對該些膜材的介電常數及介電損耗進行量測,其中量測頻率為10 GHz。在業界設定的標準中,聚醯亞胺膜的介電常數為3.2以下,且數值越低表示介電性質越好;以及介電損耗為0.01以下,且數值越低表示介電性質越好。〈熱膨脹係數的測定〉 First, the polyimide films of Examples 1-17 and Comparative Examples 1-3 were each formed into a film having a width of 7 cm × 10 cm. Subsequently, the membrane is placed after those baked in an oven at a temperature of 130 o C for 2 hours, it was placed in seven days under atmospheric conditions. Thereafter, the dielectric constant and dielectric loss of the films were measured using a dielectric constant measuring device (manufactured by ROHDE & SCHWARZ under the name R&S®ZVB20V Vector Network Analyzer), wherein The measurement frequency is 10 GHz. In the industry-set standard, the dielectric constant of the polyimide film is 3.2 or less, and the lower the value, the better the dielectric property; and the dielectric loss is 0.01 or less, and the lower the value, the better the dielectric property. <Measurement of Thermal Expansion Coefficient>
首先,將實施例1-17及比較例1-3的聚醯亞胺膜分別製作成長寬尺寸為2 mm×30 mm的膜材。接著,使用熱機械分析儀(日本精工電子有限公司(Seiko Instrument Inc.)製造,設備名為EXSTAR 6000),在氮氣環境以及升溫速度設定為10o C/min的條件下,將該些膜材從30o C升溫至450o C,並求出50o C至200o C之間的尺寸變化量的平均值,以獲得熱膨脹係數。在業界設定的標準中,聚醯亞胺膜的熱膨脹係數越接近銅箔越好,銅箔為17 ppm/o C以下。〈玻璃轉移溫度的測定〉 First, the polyimide films of Examples 1-17 and Comparative Examples 1-3 were each formed into a film having a width of 2 mm × 30 mm. Next, using a thermomechanical analyzer (manufactured by Seiko Instrument Inc., the device name is EXSTAR 6000), the membranes were set under a nitrogen atmosphere and a temperature increase rate of 10 o C/min. The temperature is raised from 30 o C to 450 o C, and the average of the dimensional changes between 50 o C and 200 o C is obtained to obtain the coefficient of thermal expansion. In the industry-set standard, the thermal expansion coefficient of the polyimide film is as close as possible to the copper foil, and the copper foil is 17 ppm/ o C or less. <Measurement of glass transition temperature>
首先,將實施例1-17及比較例1-3的聚醯亞胺膜分別製作成長寬尺寸為5 mm×40 mm的膜材。接著,使用動態機械分析儀(日本精工電子有限公司(Seiko Instrument Inc.)製造,設備名為EXSTAR 6100),在氮氣環境以及升溫速度設定為10o C/min的條件下,將該些膜材從30o C升溫至450o C,並將損失正切(tanδ)變化率達到最大時所量測到的溫度作為玻璃轉移溫度。〈熱裂解溫度的測定〉 First, the polyimide films of Examples 1-17 and Comparative Examples 1-3 were each formed into a film having a width of 5 mm × 40 mm. Next, using a dynamic mechanical analyzer (manufactured by Seiko Instrument Inc., the device name is EXSTAR 6100), the membranes were set under a nitrogen atmosphere and a temperature increase rate of 10 o C/min. The temperature measured from 30 o C to 450 o C and the loss tangent (tan δ) change rate is measured as the glass transition temperature. <Measurement of Thermal Cracking Temperature>
首先,分別秤取0.5克至0.8克的實施例1-17及比較例1-3的聚醯亞胺膜,以作為測試膜材。接著,使用熱重損失分析儀(日本精工電子有限公司(Seiko Instrument Inc.)製造,設備名為EXSTAR 6000),在氮氣環境以及升溫速度設定為10o C/min的條件下,將該些膜材從30o C升溫至600o C,並將膜材損失5%重量時所量測到的溫度作為熱裂解溫度。在業界設定的標準中,聚醯亞胺膜的熱裂解溫度一般至少需要達到400o C以上,且數值越大,表示絕緣膜的熱穩定性越佳。〈彈性模數的測定〉 First, 0.5 to 0.8 g of the polyimide films of Examples 1 to 17 and Comparative Examples 1 to 3 were weighed and used as test films, respectively. Next, using a thermogravimetric loss analyzer (manufactured by Seiko Instrument Inc., equipment name: EXSTAR 6000), the film was set under a nitrogen atmosphere and a temperature increase rate of 10 o C/min. The temperature was raised from 30 o C to 600 o C, and the temperature measured when the film lost 5% by weight was taken as the thermal cracking temperature. In the industry-set standards, the thermal cracking temperature of the polyimide film generally needs to be at least 400 o C or more, and the larger the value, the better the thermal stability of the insulating film. <Measurement of elastic modulus>
首先,將實施例1-17及比較例1-3的聚醯亞胺膜分別製作成長(標點間距)寬尺寸為25.4 mm×3.2 mm呈啞鈴或是狗骨頭狀膜材,並量其厚度。接著,使用萬能試驗機(島津科學儀器股份有限公司(SHIMADZU)製造,設備名為AG-1S),在拉伸強度初始設定為零的條件下,將該些測試樣品拉伸至拉伸長度至斷裂,並求出此時的抗撕強度。楊氏模數(Young’s Modulus)可視為材料出現彈性變形難易程度的指標,數值越大者,表示其彈性變形所需的應力也越大,即表示材料之剛性(stiffness)越大;而楊式模數數值越小者,則表示撓性或是柔軟性越好。 表2
由表2可知,實施例1至實施例6及實施例9至實施例14的聚醯亞胺膜在介電常數、介電損耗、熱膨脹係數、玻璃轉移溫度、熱裂解溫度以及彈性模數方面均有良好表現。此表示採用混合第一聚醯胺酸溶液及第二聚醯胺酸溶液而得的聚醯胺酸混合物來製備聚醯亞胺膜,能夠有效地調控聚醯亞胺膜的介電常數、介電損耗、熱膨脹係數、玻璃轉移溫度及彈性模數,以迎合實際上的需求。As can be seen from Table 2, the polyimine films of Examples 1 to 6 and Examples 9 to 14 have dielectric constant, dielectric loss, thermal expansion coefficient, glass transition temperature, thermal cracking temperature, and elastic modulus. Have a good performance. This shows that a polyaminic acid mixture prepared by mixing a first polyamic acid solution and a second polyaminic acid solution to prepare a polyimide film can effectively regulate the dielectric constant of the polyimide film. Electrical losses, thermal expansion coefficients, glass transition temperatures, and elastic modulus to meet actual demand.
另外,由表2可知,與比較例1及比較例2的聚醯亞胺膜相比,實施例1至實施例3的聚醯亞胺膜皆具有較低的介電損耗;以及與比較例2及比較例3的聚醯亞胺膜相比,實施例9至實施例13的聚醯亞胺膜皆具有較低的介電損耗。此表示在以特定比例混合第一聚醯胺酸溶液及第二聚醯胺酸溶液而得的聚醯胺酸混合物來製備聚醯亞胺膜的情況下,能夠獲得與單由第一聚醯胺酸溶液製得的聚醯亞胺膜及單由第二聚醯胺酸溶液製得的聚醯亞胺膜相比,更低的介電損耗。Further, as is clear from Table 2, the polyimide films of Examples 1 to 3 all have lower dielectric loss than the polyimide films of Comparative Example 1 and Comparative Example 2; and Comparative Examples 2 The polyimide films of Examples 9 to 13 all had lower dielectric loss than the polyimide film of Comparative Example 3. This shows that in the case of preparing a polyimide film mixture by mixing a first polyaminic acid solution and a second polyaminic acid solution in a specific ratio to obtain a polyimide film, it is possible to obtain a single polyfluorene. The polyimine film prepared by the amine acid solution has a lower dielectric loss than the polyimide film prepared by the second polyamic acid solution alone.
另外,由表2可知,與比較例1及比較例2的聚醯亞胺膜相比,實施例1至實施例2的聚醯亞胺膜皆具有較低的介電損耗及介電常數;以及與比較例2及比較例3的聚醯亞胺膜相比,實施例9至實施例10的聚醯亞胺膜皆具有較低的介電損耗及介電常數。此表示在以特定比例混合第一聚醯胺酸溶液及第二聚醯胺酸溶液而得的聚醯胺酸混合物來製備聚醯亞胺膜的情況下,能夠獲得與單由第一聚醯胺酸溶液製得的聚醯亞胺膜及單由第二聚醯胺酸溶液製得的聚醯亞胺膜相比,更低的介電損耗及介電常數。Further, as is clear from Table 2, the polyimide films of Examples 1 to 2 have lower dielectric loss and dielectric constant than the polyimide films of Comparative Example 1 and Comparative Example 2; As compared with the polyimide membranes of Comparative Example 2 and Comparative Example 3, the polyimide films of Examples 9 to 10 all had lower dielectric loss and dielectric constant. This shows that in the case of preparing a polyimide film mixture by mixing a first polyaminic acid solution and a second polyaminic acid solution in a specific ratio to obtain a polyimide film, it is possible to obtain a single polyfluorene. The polyimine film prepared by the amine acid solution has lower dielectric loss and dielectric constant than the polyimide film prepared by the second polyamic acid solution.
另外,由實施例7至實施例8及實施例15至實施例17的測定結果可知,透過混合有第三聚醯胺酸溶液,可有效地調控聚醯亞胺膜的熱膨脹係數及彈性模數。Further, from the measurement results of Examples 7 to 8 and Examples 15 to 17, it is understood that the thermal expansion coefficient and the modulus of elasticity of the polyimide film can be effectively controlled by mixing the third polyaminic acid solution. .
雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。The present invention has been disclosed in the above embodiments, but it is not intended to limit the invention, and any one of ordinary skill in the art can make some changes and refinements without departing from the spirit and scope of the invention. The scope of the invention is defined by the scope of the appended claims.
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