TW201709489A - Wafer level micro-display and active-type projector using the wafer level micro-display formed of a red dot-matrix type LED, a green dot-matrix type LED, and a blue dot-matrix type LED which are stacked up sequentially for reducing the volume and cost - Google Patents
Wafer level micro-display and active-type projector using the wafer level micro-display formed of a red dot-matrix type LED, a green dot-matrix type LED, and a blue dot-matrix type LED which are stacked up sequentially for reducing the volume and cost Download PDFInfo
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- MZLGASXMSKOWSE-UHFFFAOYSA-N tantalum nitride Chemical compound [Ta]#N MZLGASXMSKOWSE-UHFFFAOYSA-N 0.000 description 5
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
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Abstract
Description
本發明係關於一種晶圓級微顯示器,尤指一種應用於主動式投影機的晶圓級微顯示器。The present invention relates to a wafer level microdisplay, and more particularly to a wafer level microdisplay for use in an active projector.
由於投影機的發明,使得演講或簡報的資料內容,可以直接以靜態的文字、圖片呈現,甚至可以動畫的方式呈現,使演講、簡報更為活潑及方便,更甚者許多家庭也漸漸使用投影機來觀看電影,使生活更為充實。Due to the invention of the projector, the content of the speech or briefing can be directly presented in static text, pictures, or even animated, making the speech and presentation more lively and convenient, and even more families are gradually using projections. Watch the movie to make life more fulfilling.
早期的投影機為三槍投影機,包括有三個透鏡以投射紅、綠、藍三原色,並藉由三原色混合成影像,但由於三槍投影機的體型笨重、亮度低、配線複雜等問題,以至於使用較不方便。也因為三槍投影機存有使用不便的問題,人們為了克服上述問題進而發展出一單槍投影機,該單槍投影機藉由一透鏡將影像完整投影,該單槍投影機體積較三槍投影機小,且方便攜帶、安裝的特色,使得單槍投影機成為目前較為多人使用的投影機。The early projector was a three-gun projector, which included three lenses to project the three primary colors of red, green, and blue, and was mixed into three images by three primary colors. However, due to the bulky size, low brightness, and complicated wiring of the three-shot projector, As for the use is less convenient. Also because of the inconvenience of the three-gun projector, in order to overcome the above problems, a single-gun projector has been developed, which single-projection projector projects a complete projection of the image by a lens. The single-shot projector is three shots in size. The projector is small and easy to carry and install, making the single-gun projector a projector that is currently used by many people.
現有技術中有一種單槍投影機,使用三片高溫多晶矽(High-Temperature Poly Silicon, HTPS,以下簡稱HTPS)液晶板做為光線調變元件,使單槍投影機的燈泡所發出的光線,經由三片HTPS液晶板分別進行調變處理,以分別輸出對應的三原色光,並且透過一菱鏡匯聚光線後,再經由一透鏡將影像投影;然而,由於單槍投影機的燈泡體積大,再加單槍投影機需要三片HTPS液晶板將光線進行調變處理,因此光學系統複雜,使得組裝後的體積較大,而且由於光學系統複雜也使得單槍投影機的成本較高,因此,現有技術存在有改善的空間。In the prior art, there is a single-gun projector that uses three high-temperature polysilicon (HTPS) liquid crystal panels as light-modulating components, so that the light emitted by the bulb of the single-gun projector passes through The three HTPS liquid crystal panels are separately modulated to output corresponding three primary colors, and the light is concentrated by a prism, and then the image is projected through a lens; however, since the bulb of the single-shot projector is large, A single-shot projector requires three HTPS liquid crystal panels to modulate the light, so the optical system is complicated, resulting in a large volume after assembly, and the cost of the single-shot projector is high due to the complexity of the optical system. Therefore, the prior art There is room for improvement.
有鑑於上述現有技術所存在的問題,本發明的主要目的係提供一種晶圓級微顯示器及應用該晶圓級微顯示器的主動式投影機,透過由紅光、綠光及藍光點陣式發光二極體所堆疊組成的晶圓級微顯示器,不需要額外的封裝過程,也不需要複雜的光學系統,藉此達到縮小體積兼具降低成本的目的。In view of the above problems in the prior art, the main object of the present invention is to provide a wafer level microdisplay and an active projector using the wafer level microdisplay, which emits light by red, green and blue light. The wafer-level microdisplays assembled by the diodes do not require an additional packaging process or a complicated optical system, thereby achieving the purpose of reducing the size and reducing the cost.
為達成上述目的所採取的主要技術手段,係令前述晶圓級微顯示器,其包括: 一晶圓級微顯示器本體,其包括一導電基板、一紅光點陣式發光二極體、一綠光點陣式發光二極體及一藍光點陣式發光二極體,該紅光點陣式發光二極體設置於該導電基板上表面,該綠光點陣式發光二極體設置於該紅光點陣式發光二極體上表面,該藍光點陣式發光二極體設置於該綠光點陣式發光二極體上表面。The main technical means for achieving the above object is the wafer level microdisplay, which comprises: a wafer level microdisplay body comprising a conductive substrate, a red dot matrix light emitting diode, a green a light dot matrix light emitting diode and a blue light dot matrix light emitting diode, wherein the red dot matrix light emitting diode is disposed on the upper surface of the conductive substrate, and the green dot matrix light emitting diode is disposed on the light emitting diode The upper surface of the red dot matrix light emitting diode is disposed on the upper surface of the green dot matrix light emitting diode.
透過上述構造可知,由於該晶圓級微顯示器本體係由該紅光、綠光及藍光點陣式發光二極體依序堆疊於該導電基板上表面,藉由控制該紅光、綠光及藍光點陣式發光二極體的發光狀態,以達到投影出不同色彩的畫面效果,由於不需要額外的封裝過程,以及複雜的光學系統,便可以投影出彩色畫面,藉此達到縮小體積兼具降低成本的目的。According to the above configuration, the wafer-level microdisplay system is sequentially stacked on the upper surface of the conductive substrate by the red, green, and blue dot matrix light emitting diodes, by controlling the red light, the green light, and The light-emitting state of the blue-light dot matrix light-emitting diodes is such that a different color effect can be projected. Since an additional packaging process and a complicated optical system are not required, a color image can be projected, thereby achieving a reduction in volume. The purpose of reducing costs.
為達成上述目的所採取的另一主要技術手段,係令前述主動式投影機,其包括: 一透鏡; 一晶圓級微顯示器本體,其對應該透鏡,該晶圓級微顯示器本體包括一導電基板、一紅光點陣式發光二極體、一綠光點陣式發光二極體及一藍光點陣式發光二極體,該紅光點陣式發光二極體設置於該導電基板上表面,該綠光點陣式發光二極體設置於該紅光點陣式發光二極體上表面,該藍光點陣式發光二極體設置於該綠光點陣式發光二極體上表面。Another main technical means for achieving the above object is to enable the aforementioned active projector, comprising: a lens; a wafer level microdisplay body corresponding to the lens, the wafer level microdisplay body comprising a conductive a substrate, a red dot matrix light emitting diode, a green dot matrix light emitting diode, and a blue dot matrix light emitting diode, wherein the red dot matrix light emitting diode is disposed on the conductive substrate a surface of the green dot matrix light emitting diode disposed on the upper surface of the green dot matrix light emitting diode, wherein the green dot matrix light emitting diode is disposed on the upper surface of the green dot matrix light emitting diode .
透過上述構造可知,由於該晶圓級微顯示器本體係由該紅光、綠光及藍光點陣式發光二極體依序堆疊於該導電基板上表面,當裝設於該主動式投影機本體內時,藉由控制該紅光、綠光及藍光點陣式發光二極體的發光狀態,以達到投影出不同色彩的畫面效果,由於不需要複雜的投影光學系統,便可以投影出彩色畫面,藉此達到縮小體積兼具降低成本的目的。According to the above configuration, since the wafer-level microdisplay system is sequentially stacked on the upper surface of the conductive substrate by the red, green, and blue dot matrix light emitting diodes, when mounted on the active projector In the body, by controlling the light-emitting state of the red, green and blue light-emitting diodes, the effect of projecting different colors can be achieved, and since a complicated projection optical system is not required, a color image can be projected. In order to achieve the purpose of reducing the volume and reducing the cost.
關於本發明晶圓級微顯示器及應用該晶圓級微顯示器的主動式投影機,請參閱圖1所示,其包括一主動式投影機本體10及一晶圓級微顯示器本體,該晶圓級微顯示器本體設置在該主動式投影機本體10內;本實施例中,該主動式投影機本體10具有一透鏡11,該透鏡11對應該晶圓級微顯示器本體,以放大該晶圓級微顯示器本體投影的畫面。For the wafer level microdisplay of the present invention and the active projector using the wafer level microdisplay, please refer to FIG. 1 , which includes an active projector body 10 and a wafer level microdisplay body. The active micro projector body 10 is disposed in the active projector body 10; in the embodiment, the active projector body 10 has a lens 11 corresponding to the wafer level microdisplay body to amplify the wafer level A picture projected by the microdisplay body.
該晶圓級微顯示器本體包括一導電基板20、一紅光點陣式發光二極體30、一綠光點陣式發光二極體40及一藍光點陣式發光二極體50,透過一半導體晶圓貼合方法(Wafer bonding process)及一半導體3D封裝方法,將該紅光、綠光及藍光點陣式發光二極體30、40、50依序堆疊於該導電基板20的上表面;該半導體晶圓貼合方法(Wafer bonding process)是將原本用以承載該紅光、綠光及藍光點陣式發光二極體30、40、50的基板移除後,將該紅光點陣式發光二極體30轉移至該導電基板20的上表面,再將該綠光點陣式發光二極體40轉移至該紅光點陣式發光二極體30的上表面,並且以半導體3D封裝方法讓該紅光、綠光點陣式發光二極體30、40形成電連接控制,再將該藍光點陣式發光二極體50轉移至該綠光點陣式發光二極體40的上表面,並且同樣以半導體3D封裝方法讓該紅光、綠光及藍光點陣式發光二極體30、40、50形成電連接控制。The wafer-level microdisplay body includes a conductive substrate 20, a red dot matrix light emitting diode 30, a green dot matrix light emitting diode 40, and a blue dot matrix light emitting diode 50. a semiconductor wafer bonding method (Wafer bonding process) and a semiconductor 3D packaging method, the red, green, and blue dot matrix light emitting diodes 30, 40, 50 are sequentially stacked on the upper surface of the conductive substrate 20. The semiconductor wafer bonding method (Wafer bonding process) is to remove the substrate originally used to carry the red, green and blue dot matrix light-emitting diodes 30, 40, 50, and then the red light spot The array light-emitting diode 30 is transferred to the upper surface of the conductive substrate 20, and the green dot matrix light-emitting diode 40 is transferred to the upper surface of the red dot matrix light-emitting diode 30, and is semiconductor. The 3D packaging method causes the red and green dot matrix light emitting diodes 30 and 40 to be electrically connected, and then the blue dot matrix light emitting diode 50 is transferred to the green dot matrix light emitting diode 40. The upper surface, and also the red, green and blue dot matrix in a semiconductor 3D packaging method Photo-diode 30, 40 is electrically connected to the control.
該紅光、綠光及藍光點陣式發光二極體30、40、50上的發光二極體係相互對應,使該紅光、綠光及藍光點陣式發光二極體30、40、50所產生的光能投射出去,該紅光點陣式發光二極體30所發的光,經由該綠光點陣式發光二極體40及該藍光點陣式發光二極體50穿出;該綠光點陣式發光二極體40所發出的光,經由該藍光點陣式發光二極體50穿出,藉由調整該紅光、綠光及藍光點陣式發光二極體30、40、50的發光狀態,以控制主動式投影機的投影畫面及色彩。The red, green and blue light emitting diodes 30, 40, 50 on the light emitting diode system correspond to each other, so that the red, green and blue dot matrix light emitting diodes 30, 40, 50 The generated light energy is projected, and the light emitted by the red dot matrix light-emitting diode 30 passes through the green dot matrix light-emitting diode 40 and the blue dot matrix light-emitting diode 50; The light emitted by the green dot matrix light emitting diode 40 passes through the blue dot matrix light emitting diode 50, and the red, green and blue dot matrix light emitting diodes 30 are adjusted. 40, 50 light state to control the projection screen and color of the active projector.
該導電基板20係為一具有良好的散熱性及導電性的導電基板;該導電基板20可為一鉬材料、一矽材料、一鋁材料或一銅材料所構成。The conductive substrate 20 is a conductive substrate having good heat dissipation and conductivity; the conductive substrate 20 can be made of a molybdenum material, a tantalum material, an aluminum material or a copper material.
該紅光點陣式發光二極體30、該綠光點陣式發光二極體40及該藍光點陣式發光二極體50的結構完全相同,本實施例中,以該紅光點陣式發光二極體30說明結構關係。The red dot matrix light emitting diode 30, the green dot matrix light emitting diode 40, and the blue dot matrix light emitting diode 50 have the same structure. In this embodiment, the red dot matrix is used. The light-emitting diode 30 illustrates the structural relationship.
請參閱圖2、3所示,為該紅光點陣式發光二極體30的第一種結構,該紅光點陣式發光二極體30具有一承載基板31,間隔排列的複數發光二極體組32,每一發光二極體組32具有於一第一方向(Y方向)呈一直線且間隔排列的多數發光二極體33,並且相鄰發光二極體組32的發光二極體於一第二方向(X方向)呈一直線排列,並且該第一方向(Y方向)與該第二方向(X方向)呈垂直關係。Referring to FIG. 2 and FIG. 3 , the first structure of the red dot matrix light emitting diode 30 has a carrier substrate 31 and a plurality of spaced light emitting blocks. The polar body group 32, each of the light-emitting diode groups 32 has a plurality of light-emitting diodes 33 arranged in a line in a first direction (Y direction) and spaced apart, and the light-emitting diodes of the adjacent light-emitting diode groups 32 The second direction (X direction) is arranged in a line, and the first direction (Y direction) is perpendicular to the second direction (X direction).
該等發光二極體組32的發光二極體33分別具有一第一磊晶層331、一發光層332及一第二磊晶層333,並且該等發光二極體組32的發光二極體33的第一磊晶層331係分別相連接,以分別形成一第一磊晶層平台334。The LEDs 33 of the LED group 32 respectively have a first epitaxial layer 331 , a luminescent layer 332 and a second epitaxial layer 333 , and the illuminating diodes of the illuminating diode groups 32 . The first epitaxial layer 331 of the body 33 is connected to form a first epitaxial layer platform 334, respectively.
該等發光二極體組32的第一磊晶層平台334之間分別具有與該第一方向(Y方向)相平行的一第一間隔道301,該等發光二極體組32的發光二極體33之間分別具有與該第二方向(X方向)相平行的一第二間隔道302,使該等發光二極體組32的發光二極體33呈間隔排列。Each of the first epitaxial layer platforms 334 of the light-emitting diode groups 32 has a first spacer 301 parallel to the first direction (Y direction), and the light-emitting diode group 32 has two light-emitting diodes Each of the pole bodies 33 has a second spacer 302 parallel to the second direction (X direction), and the LEDs 33 of the LED groups 32 are arranged at intervals.
該等發光二極體組32的第一磊晶層平台334的上表面分別設有一第一電極34,以分別電連通該等發光二極體組32的發光二極體33,並且於該等發光二極體組32及該承載基板31之間,以及該等發光二極體組32、該承載基板31及該第一電極34的表面設有透明的一第一隔絕層35,該第一隔絕層35用以保護該等第一電極36、該等發光二極體組32,該第一隔絕層35可為一二氧化矽(SiO2 )材料或一氮化矽(SiN)材料所構成。The first surface of the first epitaxial layer platform 334 of the light-emitting diode group 32 is respectively provided with a first electrode 34 for electrically connecting the light-emitting diodes 33 of the light-emitting diode groups 32, respectively. A transparent first first insulating layer 35 is disposed between the light emitting diode group 32 and the carrier substrate 31, and the surface of the light emitting diode group 32, the carrier substrate 31 and the first electrode 34. The insulating layer 35 is used to protect the first electrodes 36 and the light emitting diode groups 32. The first insulating layer 35 may be composed of a germanium dioxide (SiO 2 ) material or a tantalum nitride (SiN) material. .
於該等發光二極體組32的發光二極體33之第二磊晶層333上表面,及該第一隔絕層35上表面分設有一第二電極36,該等第二電極36分別將該等發光二極體組32於該第二方向(X方向)上排列的該等發光二極體33串連形成電連接,該第一隔絕層35係提供該等第二電極36支撐效果,並且於該等第二電極36上表面及該第一隔絕層35的上表面設有一第二隔絕層37,以用來保護該等第二電極36,該第二隔絕層37可為一二氧化矽(SiO2 )材料或一氮化矽(SiN)材料所構成。A second electrode 36 is disposed on the upper surface of the second epitaxial layer 333 of the light emitting diode 33 of the light emitting diode group 32, and the second electrode 36 is respectively disposed on the upper surface of the first insulating layer 35. The light emitting diodes 33 arranged in the second direction (X direction) are connected in series to form an electrical connection, and the first insulating layer 35 provides the supporting effect of the second electrodes 36. And a second insulating layer 37 is disposed on the upper surface of the second electrode 36 and the upper surface of the first insulating layer 35 for protecting the second electrode 36. The second insulating layer 37 can be a dioxide. It is composed of a bismuth (SiO 2 ) material or a tantalum nitride (SiN) material.
在該第二隔絕層37上表面設有複數光柵38,該等光柵38分別對應該等發光二極體組32的第一磊晶平台304及該等第一隔絕道302,使光不會從該等第一隔絕道302及該等發光二極體組32的第一磊晶平台304照射出,以有效集中光線。A plurality of gratings 38 are disposed on the upper surface of the second insulating layer 37, and the gratings 38 respectively correspond to the first epitaxial platform 304 of the light emitting diode group 32 and the first insulating channels 302, so that the light does not The first isolation channel 302 and the first epitaxial platform 304 of the LED array 32 are illuminated to effectively concentrate light.
該紅光點陣式發光二極體30的周圍設有一封裝區303,該封裝區303於該第一方向(Y方向)上具有相對的一第一區,該等第一區上分別設有複數第一電極端304,以分別對應該等發光二極體組32的第一電極34並且形成電連接導通,該封裝區於該第二方向(X方向)上具有相對的一第二區,該等第二區上分別設有複數第二電極端305,以分別對應該等發光二極體組32的第二電極36並且形成電連接導通。A package area 303 is disposed around the red dot matrix light-emitting diode 30. The package area 303 has a first area in the first direction (Y direction), and the first areas are respectively disposed on the first area. a plurality of first electrode ends 304 respectively corresponding to the first electrodes 34 of the corresponding light-emitting diode group 32 and electrically connected, the package region having a second region opposite to the second direction (X direction), A plurality of second electrode ends 305 are respectively disposed on the second regions to respectively correspond to the second electrodes 36 of the light-emitting diode group 32 and form an electrical connection.
該綠光點陣式發光二極體40同樣具有一承載基板(圖中未示)、複數發光二極體組(圖中未示)、多數第一電極(圖中未示)、多數第二電極(圖中未示)及一封裝區(圖中未示),該藍光點陣式發光二極體50同樣具有一承載基板(圖中未示)、複數發光二極體組(圖中未示)、多數第一電極(圖中未示)、多數第二電極(圖中未示)及一封裝區(圖中未示),當該紅光、綠光及藍光點陣式發光二極體30、40、50相結合時,先將該紅光點陣式發光二極體30的承載基板31移除,並且將該紅光點陣式發光二極體30轉移至該導電基板20的上表面,再將該綠光點陣式發光二極體40的承載基板移除,並且轉移至該紅光點陣式發光二極體30的上表面,最後將該藍光點陣式發光二極體50的承載基板移除,並且轉移至該綠光點陣式發光二極體40的上表面,該紅光點陣式發光二極體30的發光二極體組32係對齊該綠光、藍光點陣式發光二極體40、50的發光二極體組(圖中未示),該紅光點陣式發光二極體30的第一電極34、第二電極36及封裝區303係對齊該綠光、藍光點陣式發光二極體40、50的第一電極(圖中未示)、第二電極(圖中未示)及封裝區(圖中未示),以方便後續藉由該半導體3D封裝方法製作電連接控制。The green dot matrix light emitting diode 40 also has a carrier substrate (not shown), a plurality of light emitting diode groups (not shown), a plurality of first electrodes (not shown), and a plurality of second An electrode (not shown) and a package area (not shown), the blue dot matrix LED 50 also has a carrier substrate (not shown) and a plurality of LED groups (not shown) Shown, a plurality of first electrodes (not shown), a plurality of second electrodes (not shown), and a package region (not shown), when the red, green, and blue dot matrix light-emitting diodes When the bodies 30, 40, and 50 are combined, the carrier substrate 31 of the red dot matrix light emitting diode 30 is removed, and the red dot matrix light emitting diode 30 is transferred to the conductive substrate 20. On the upper surface, the carrier substrate of the green dot matrix light emitting diode 40 is removed, and transferred to the upper surface of the red dot matrix light emitting diode 30, and finally the blue dot matrix light emitting diode The carrier substrate of the body 50 is removed and transferred to the upper surface of the green dot matrix light emitting diode 40. The pair of light emitting diodes 32 of the red dot matrix light emitting diode 30 are paired. a light emitting diode group (not shown) of the green light and blue light dot matrix light emitting diodes 40 and 50, and a first electrode 34 and a second electrode 36 of the red dot matrix light emitting diode 30 and The package area 303 is aligned with the first electrode (not shown), the second electrode (not shown), and the package area (not shown) of the green light and blue light dot matrix LEDs 40, 50. In order to facilitate the subsequent fabrication of the electrical connection control by the semiconductor 3D packaging method.
請參閱圖1、4、5所示,為該紅光點陣式發光二極體30的第二種結構,該紅光點陣式發光二極體的第二種結構與第一種結構大致上相同,為第二種結構的發光二極體組32的第一磊晶層331於該等第一間隔道301處,沒有連接形成前述第一磊晶層平台334,但是第二種結構的發光二極體組32的第一磊晶層331於該等第二間隔道302處係相連接,以及第二種結構的第一電極36的設置位置,和第二種結構的光柵38A有所不同。Referring to FIGS. 1, 4, and 5, for the second structure of the red dot matrix light emitting diode 30, the second structure of the red dot matrix light emitting diode is substantially the same as the first structure. Similarly, the first epitaxial layer 331 of the second structure of the LED group 32 is not connected to form the first epitaxial layer platform 334 at the first spacers 301, but the second structure is The first epitaxial layer 331 of the light-emitting diode group 32 is connected at the second spacers 302, and the first electrode 36 of the second structure is disposed, and the grating 38A of the second structure is different.
該紅光點陣式發光二極體30於該承載基板31的上表面設有一第三隔絕層39,該等發光二極體組32係分別對應設置於該第三隔絕層39的上表面,並且於該等發光二極體組32的第一磊晶層331與該第三隔絕層39之間分設有該等第一電極層34,該等第一電極層34分別將該等發光二極體組32於該第一方向(Y方向)上排列的發光二極體33串連形成電連接,該第一隔絕層35的下表面與該第三隔絕層39的上表面相接觸,該第三隔絕層39可為一二氧化矽(SiO2 )材料或一氮化矽(SiN)材料所構成。The red light-emitting diodes are provided with a third insulating layer 39 on the upper surface of the carrier substrate 31. The LED groups 32 are respectively disposed on the upper surface of the third insulating layer 39. And the first electrode layer 34 is disposed between the first epitaxial layer 331 and the third isolation layer 39 of the light-emitting diode group 32, and the first electrode layers 34 respectively emit the light The light emitting diodes 33 arranged in the first direction (Y direction) of the polar body group 32 are connected in series to form an electrical connection, and the lower surface of the first insulating layer 35 is in contact with the upper surface of the third insulating layer 39. The third insulating layer 39 may be composed of a germanium dioxide (SiO 2 ) material or a tantalum nitride (SiN) material.
於該第二隔絕層37的上表面設有間隔排列的複數光柵38A,該等光柵38A係分別遮蔽該等第一間隔道301,使光不會從該等第一隔絕道302照射出,以有效集中光線。A plurality of spaced-apart plurality of gratings 38A are disposed on the upper surface of the second insulating layer 37, and the gratings 38A respectively shield the first spacers 301 so that light is not emitted from the first insulating tracks 302. Effectively concentrates light.
該綠光點陣式發光二極體40同樣具有一承載基板(圖中未示)、複數發光二極體組(圖中未示)、多數第一電極(圖中未示)、多數第二電極(圖中未示)及一封裝區(圖中未示),該藍光點陣式發光二極體50同樣具有一承載基板(圖中未示)、複數發光二極體組(圖中未示)、多數第一電極(圖中未示)、多數第二電極(圖中未示)及一封裝區(圖中未示),當該紅光、綠光及藍光點陣式發光二極體30、40、50相結合時,先將該紅光點陣式發光二極體30的承載基板31移除,並且將該紅光點陣式發光二極體30轉移至該導電基板20的上表面,再將該綠光點陣式發光二極體40的承載基板移除,並且轉移至該紅光點陣式發光二極體30的上表面,最後將該藍光點陣式發光二極體50的承載基板移除,並且轉移至該綠光點陣式發光二極體40的上表面,該紅光點陣式發光二極體30的發光二極體組32係對齊該綠光、藍光點陣式發光二極體40、50的發光二極體組(圖中未示),該紅光點陣式發光二極體30的第一電極34、第二電極36及封裝區303係對齊該綠光、藍光點陣式發光二極體40、50的第一電極(圖中未示)、第二電極(圖中未示)及封裝區(圖中未示),以方便後續藉由該半導體3D封裝方法製作電連接控制。The green dot matrix light emitting diode 40 also has a carrier substrate (not shown), a plurality of light emitting diode groups (not shown), a plurality of first electrodes (not shown), and a plurality of second An electrode (not shown) and a package area (not shown), the blue dot matrix LED 50 also has a carrier substrate (not shown) and a plurality of LED groups (not shown) Shown, a plurality of first electrodes (not shown), a plurality of second electrodes (not shown), and a package region (not shown), when the red, green, and blue dot matrix light-emitting diodes When the bodies 30, 40, and 50 are combined, the carrier substrate 31 of the red dot matrix light emitting diode 30 is removed, and the red dot matrix light emitting diode 30 is transferred to the conductive substrate 20. On the upper surface, the carrier substrate of the green dot matrix light emitting diode 40 is removed, and transferred to the upper surface of the red dot matrix light emitting diode 30, and finally the blue dot matrix light emitting diode The carrier substrate of the body 50 is removed and transferred to the upper surface of the green dot matrix light emitting diode 40. The pair of light emitting diodes 32 of the red dot matrix light emitting diode 30 are paired. a light emitting diode group (not shown) of the green light and blue light dot matrix light emitting diodes 40 and 50, and a first electrode 34 and a second electrode 36 of the red dot matrix light emitting diode 30 and The package area 303 is aligned with the first electrode (not shown), the second electrode (not shown), and the package area (not shown) of the green light and blue light dot matrix LEDs 40, 50. In order to facilitate the subsequent fabrication of the electrical connection control by the semiconductor 3D packaging method.
請參閱圖1、6至7所示,為該紅光點陣式發光二極體30的第三種結構,該紅光點陣式發光二極體30具有一承載基板61,間隔排列的多數發光二極體62,該等發光二極體62之間具有與一第一方向(Y方向)相平行的多數第一間隔道63,以及與一第二方向(X方向)相平行的多數第二間隔道64,該等第一、第二間隔道63、64將該等發光二極體62區隔開,使該等發光二極體62呈點陣式排列,該第一方向(Y方向)與該第二方向(X方向)相垂直。Referring to FIGS. 1 and 6 to 7, a third structure of the red dot matrix light-emitting diode 30 has a carrier substrate 61, which is arranged in a plurality of intervals. a light-emitting diode 62 having a plurality of first spacers 63 parallel to a first direction (Y direction) and a plurality of first parallel to a second direction (X direction) The first and second spacers 63 and 64 are spaced apart from each other, so that the light-emitting diodes 62 are arranged in a dot matrix, and the first direction (Y direction) ) is perpendicular to the second direction (X direction).
該等發光二極體62的下表面與該承載基板61的上表面之間設有間隔排列的多數第一電極65,該等第一電極65係與該第二方向(X方向)相平行,以串連於該第二方向(X方向)上排列的發光二極體62並且形成電連接,於該等發光二極體62的下表面、該等第一電極65的下表面及該承載基板61的上表面之間設有一第一隔絕層66,並且用以保護該等第一電極65及該等發光二極體62。A plurality of first electrodes 65 are arranged between the lower surface of the light-emitting diode 62 and the upper surface of the carrier substrate 61, and the first electrodes 65 are parallel to the second direction (X direction). The light emitting diodes 62 arranged in series in the second direction (X direction) are electrically connected to the lower surface of the light emitting diodes 62, the lower surface of the first electrodes 65, and the carrier substrate. A first insulating layer 66 is disposed between the upper surfaces of the 61, and is used to protect the first electrodes 65 and the light emitting diodes 62.
於該第一隔絕層66的上表面、該等發光二極體62之間以及該等發光二極體62的上表面設有一第二隔絕層67,用以保護該等發光二極體62,並且於該第二隔絕層67的上表面及該等發光二極體62的上表面設有間隔排列的多數第二電極68,該等第二電極68與該第一方向(Y方向)平行,以串連於該第一方向(Y方向)上排列的發光二極體62並且形成電連接,並且該第二隔絕層67係提供該等第二電極68支撐,該第一、第二隔絕層66、67可為一二氧化矽(SiO2 )材料或一氮化矽(SiN)材料所構成。A second insulating layer 67 is disposed on the upper surface of the first insulating layer 66, the light emitting diodes 62, and the upper surfaces of the light emitting diodes 62 for protecting the light emitting diodes 62. And a plurality of second electrodes 68 arranged at intervals on the upper surface of the second insulating layer 67 and the upper surfaces of the LEDs 62, the second electrodes 68 being parallel to the first direction (Y direction), The light emitting diodes 62 arranged in series in the first direction (Y direction) are electrically connected, and the second insulating layer 67 is provided to support the second electrodes 68, the first and second insulating layers 66, 67 may be composed of a germanium dioxide (SiO 2 ) material or a tantalum nitride (SiN) material.
於該第二隔絕層67上表面及該等第二電極68上表面設有一第三隔絕層69,以用來保護該等第二電極68,於該第三隔絕層69上表面設有複數間隔排列的光柵70,該等光柵70與該第二方向(X方向)相平行,並且該等光柵70係分別對應遮蔽該等第二間隔道64,使光不會從該等第二隔絕道64照射出,以有效集中光線,該第三隔絕層69可為一二氧化矽(SiO2 )材料或一氮化矽(SiN)材料所構成。A third insulating layer 69 is disposed on the upper surface of the second insulating layer 67 and the upper surface of the second electrode 68 for protecting the second electrodes 68. The upper surface of the third insulating layer 69 is provided with a plurality of spaces. Arranged gratings 70, the gratings 70 are parallel to the second direction (X direction), and the gratings 70 respectively shield the second spacers 64 so that light does not pass from the second isolation channels 64. The third insulating layer 69 can be made of a germanium dioxide (SiO 2 ) material or a tantalum nitride (SiN) material by illuminating to effectively concentrate the light.
該紅光點陣式發光二極體30的周圍設有一封裝區71,該封裝區71於該第二方向(X方向)上具有相對的一第一區,該等第一區上分別設有複數第一電極端711,以分別對應該等第一電極65並且形成電連接導通,該封裝區於該第一方向(Y方向)上具有相對的一第二區,該等第二區上分別設有複數第二電極端712,以分別對應該等第二電極68並且形成電連接導通。A package area 71 is disposed around the red dot matrix light-emitting diode 30. The package area 71 has a first area in the second direction (X direction), and the first areas are respectively disposed on the first area. a plurality of first electrode ends 711 respectively corresponding to the first electrode 65 and forming an electrical connection, the package region having a second region in the first direction (Y direction), and the second regions respectively A plurality of second electrode terminals 712 are provided to respectively correspond to the second electrode 68 and to form an electrical connection.
該綠光點陣式發光二極體40具有複數發光二極體(圖中未示)、多數第一電極(圖中未示)、多數第二電極(圖中未示)及一封裝區(圖中未示),該藍光點陣式發光二極體50具有複數發光二極體(圖中未示)、多數第一電極(圖中未示)、多數第二電極(圖中未示)及一封裝區(圖中未示),當該紅光、綠光及藍光點陣式發光二極體30、40、50相結合時,先將該紅光點陣式發光二極體30的承載基板61移除,並且將該紅光點陣式發光二極體30轉移至該導電基板20上表面,再將該綠光點陣式發光二極體40的承載基板移除,並且轉移至該紅光點陣式發光二極體30的上表面,最後將該藍光點陣式發光二極體50的承載基板移除,並且轉移至該綠光點陣式發光二極體40的上表面,該紅光點陣式發光二極體30的發光二極體62、第一電極62及第二電極68係對齊該綠光、藍光點陣式發光二極體40、50的發光二極體(圖中未示)、第一電極(圖中未示)及第二電極(圖中未示),該紅光點陣式發光二極體30的封裝區71對應該該綠光、藍光點陣式發光二極體40、50的封裝區(圖中未示),並且透過該半導體3D封裝方法製作電連接控制。The green dot matrix light emitting diode 40 has a plurality of light emitting diodes (not shown), a plurality of first electrodes (not shown), a plurality of second electrodes (not shown), and a package area ( The blue dot matrix light emitting diode 50 has a plurality of light emitting diodes (not shown), a plurality of first electrodes (not shown), and a plurality of second electrodes (not shown). And a package area (not shown), when the red, green and blue dot matrix light-emitting diodes 30, 40, 50 are combined, the red dot matrix light-emitting diode 30 is first The carrier substrate 61 is removed, and the red dot matrix light emitting diode 30 is transferred to the upper surface of the conductive substrate 20, and the carrier substrate of the green dot matrix light emitting diode 40 is removed and transferred to The upper surface of the red dot matrix light emitting diode 30 is finally removed from the carrier substrate of the blue dot matrix light emitting diode 50, and transferred to the upper surface of the green dot matrix light emitting diode 40. The LEDs 62, the first electrodes 62, and the second electrodes 68 of the red dot matrix LEDs 30 are aligned with the green and blue dot matrix LEDs 40, 50. a photodiode (not shown), a first electrode (not shown), and a second electrode (not shown), the encapsulation area 71 of the red dot matrix LED 30 corresponds to the green light And a package area (not shown) of the blue dot matrix light emitting diodes 40, 50, and electrical connection control is made through the semiconductor 3D packaging method.
請參閱圖1、8所示,為該紅光點陣式發光二極體30的第四種結構,第四種結構與第三種結構大致上相同,惟第三種結構的第一電極65、第二電極68、第一電極端711、第二電極端712及光柵70的設置方向有所不同,第四種結構的第一電極65係分別與該第一方向(Y方向)呈平行相對,並且分別串連於該第一方向(Y方向)上呈直線排列的發光二極體62並且形成電連接,第四種結構的第二電極68係分別與該第二方向(X方向)呈平行相對,並且分別串連於該第二方向(X方向)上呈直線排列的發光二極體62並且形成電連接,第四種結構的第一電極端711係分別設置於該封裝區70的第二區上,以分別對應該等第一電極65並且形成電連接導通,第四種結構的第二電極端711分別設置於該封裝區70的第一區上,以分別對應該等第二電極68並且形成電連接導通,第四種結構的光柵70係分別與該第一方向(Y方向)呈平行相對,以分別遮蔽該等第一間隔道63,使光不會從該等第一隔絕道63照射出,以有效集中光線。Referring to FIGS. 1 and 8, a fourth structure of the red dot matrix light-emitting diode 30 is used. The fourth structure is substantially the same as the third structure, but the first electrode 65 of the third structure. The second electrode 68, the first electrode end 711, the second electrode end 712, and the grating 70 are disposed in different directions. The first electrode 65 of the fourth structure is parallel to the first direction (Y direction). And electrically connected to the light-emitting diodes 62 arranged in a line in the first direction (Y direction) and electrically connected, and the second electrodes 68 of the fourth structure are respectively in the second direction (X direction) Parallelly opposite, and respectively connected to the light-emitting diodes 62 arranged in a line in the second direction (X direction) and electrically connected, the first electrode ends 711 of the fourth structure are respectively disposed in the package area 70 The second electrode end 711 of the fourth structure is respectively disposed on the first area of the package area 70 to respectively correspond to the second area. The electrode 68 is electrically connected to be electrically connected, and the grating 70 of the fourth structure is respectively associated with the first One direction (Y direction) is parallel to each other to shield the first spacers 63 so that light is not emitted from the first isolation tracks 63 to effectively concentrate the light.
藉由將紅光、綠光及藍光點陣式發光二極體30、40、50設置於該導電基板20上,並且直接封裝於該主動式投影機本體10內,以對應該透徑11,在組裝上不需要額外復雜的光學路徑,造成該主動式投影機本體10的體積龐大,以有達到縮小體積兼具降低成本的目的。The red, green, and blue light-emitting diodes 30, 40, and 50 are disposed on the conductive substrate 20 and directly encapsulated in the active projector body 10 to correspond to the diameter 11, There is no need for an additional complicated optical path in the assembly, which results in the bulk of the active projector body 10, so as to achieve the purpose of reducing the volume and reducing the cost.
10‧‧‧主動式投影機 11‧‧‧透鏡 20‧‧‧導電基板 30‧‧‧紅光點陣式發光二極體 301,63‧‧‧第一間隔道 302,64‧‧‧第二間隔道 303,71‧‧‧封裝區 304,711‧‧‧第一電極端 305,712‧‧‧第二電極端 31,61‧‧‧承載基板 32‧‧‧發光二極體組 33,62‧‧‧發光二極體 331‧‧‧第一磊晶層 332‧‧‧發光層 333‧‧‧第二磊晶層 334‧‧‧第一磊晶層平台 34,65‧‧‧第一電極 35,66‧‧‧第一隔絕層 36,68‧‧‧第二電極 37,67‧‧‧第二隔絕層 38,38A,70‧‧‧光柵 39,69‧‧‧第三隔絕層 40‧‧‧綠光點陣式發光二極體 50‧‧‧藍光點陣式發光二極體10‧‧‧Active projector 11‧‧‧ lens 20‧‧‧Electrical substrate 30‧‧‧Red dot matrix light-emitting diode 301, 63‧‧‧ first compartment 302,64‧‧‧Second compartment 303,71‧‧‧Packing area 304,711‧‧‧first electrode end 305,712‧‧‧second electrode end 31,61‧‧‧bearing substrate 32‧‧‧Lighting diode group 33,62‧‧‧Lighting diode 331‧‧‧First epitaxial layer 332‧‧‧Lighting layer 333‧‧‧Second epilayer 334‧‧‧First epitaxial layer platform 34, 65‧‧‧ first electrode 35,66‧‧‧first insulation 36,68‧‧‧second electrode 37,67‧‧‧Second insulation 38, 38A, 70‧‧ ‧ grating 39, 69‧‧‧ third insulation 40‧‧‧Green dot matrix light-emitting diode 50‧‧‧Blu-ray dot matrix light-emitting diode
圖1 係本發明較佳實施例之主動式投影機示意圖。 圖2 係本發明較佳實施例之第一種點陣式發光二極體結構的俯視圖。 圖3 係本發明較佳實施例之第一種點陣式發光二極體結構的剖面圖。 圖4 係本發明較佳實施例之第二種點陣式發光二極體結構的俯視圖。 圖5 係本發明較佳實施例之第二種點陣式發光二極體結構的圖4的A-A剖面圖。 圖6 係本發明較佳實施例之第三種點陣式發光二極體結構的俯視圖。 圖7 係本發明較佳實施例之第三種點陣式發光二極體結構的剖面圖。 圖8 係本發明較佳實施例之第四種點陣式發光二極體結構的俯視圖。1 is a schematic diagram of an active projector in accordance with a preferred embodiment of the present invention. 2 is a top plan view of a first dot matrix light emitting diode structure in accordance with a preferred embodiment of the present invention. 3 is a cross-sectional view showing the structure of a first dot matrix light emitting diode according to a preferred embodiment of the present invention. 4 is a top plan view of a second dot matrix light emitting diode structure in accordance with a preferred embodiment of the present invention. Figure 5 is a cross-sectional view taken along line A-A of Figure 4 of a second dot matrix light emitting diode structure in accordance with a preferred embodiment of the present invention. Figure 6 is a plan view showing a structure of a third dot matrix light emitting diode according to a preferred embodiment of the present invention. Figure 7 is a cross-sectional view showing the structure of a third dot matrix light emitting diode according to a preferred embodiment of the present invention. Figure 8 is a plan view showing a structure of a fourth dot matrix light emitting diode according to a preferred embodiment of the present invention.
10‧‧‧主動式投影機 10‧‧‧Active projector
11‧‧‧透鏡 11‧‧‧ lens
20‧‧‧導電基板 20‧‧‧Electrical substrate
30‧‧‧紅光點陣式發光二極體 30‧‧‧Red dot matrix light-emitting diode
40‧‧‧綠光點陣式發光二極體 40‧‧‧Green dot matrix light-emitting diode
50‧‧‧藍光點陣式發光二極體 50‧‧‧Blu-ray dot matrix light-emitting diode
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