TW201708477A - Sheet for forming resin film and composite sheet for forming resin film - Google Patents

Sheet for forming resin film and composite sheet for forming resin film Download PDF

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TW201708477A
TW201708477A TW105109718A TW105109718A TW201708477A TW 201708477 A TW201708477 A TW 201708477A TW 105109718 A TW105109718 A TW 105109718A TW 105109718 A TW105109718 A TW 105109718A TW 201708477 A TW201708477 A TW 201708477A
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resin film
sheet
forming
wafer
mass
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TW105109718A
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Chinese (zh)
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TWI695872B (en
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Rikiya Kobashi
Naoya Saiki
Hiroyuki Yoneyama
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Lintec Corp
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/26Layered products comprising a layer of synthetic resin characterised by the use of special additives using curing agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/02Homopolymers or copolymers of acids; Metal or ammonium salts thereof
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    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
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    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • C09J133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09J133/062Copolymers with monomers not covered by C09J133/06
    • C09J133/068Copolymers with monomers not covered by C09J133/06 containing glycidyl groups
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    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
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    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/005Additives being defined by their particle size in general
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/206Applications use in electrical or conductive gadgets use in coating or encapsulating of electronic parts
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/326Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
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    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/312Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature

Abstract

The present invention provides: a sheet for forming a resin film, which has excellent reworkability and is bonded to a silicon wafer to form a resin film on the silicon wafer, and wherein a surface ([alpha]) of the sheet, said surface being bonded to the silicon wafer, has a surface roughness (Ra) of 40 nm or more; and a composite sheet for forming a resin film, which has a configuration wherein the sheet for forming a resin film and a supporting body are directly laminated.

Description

樹脂膜形成用薄片、及樹脂膜形成用複合薄片 Resin film forming sheet and resin film forming composite sheet

本發明有關樹脂膜形成用薄片、及樹脂膜形成用複合薄片。 The present invention relates to a sheet for forming a resin film and a composite sheet for forming a resin film.

近幾年來,已進行使用所謂之稱為面朝下(face down)方式之安裝法之半導體裝置之製造。面朝下方式中,使用於電路面上具有凸塊等電極之半導體晶片(以下亦簡稱為「晶片」),使該電極與基板接合。因此,有時晶片之與電路面相反側之表面(以下亦稱為「晶片之背面」)暴露出。 In recent years, the manufacture of a semiconductor device using a so-called face down mounting method has been carried out. In the face-down method, a semiconductor wafer (hereinafter also simply referred to as a "wafer") having electrodes such as bumps on a circuit surface is used to bond the electrodes to the substrate. Therefore, the surface of the wafer opposite to the circuit surface (hereinafter also referred to as "the back surface of the wafer") may be exposed.

成為暴露出之晶片背面形成有由有機材料所成之樹脂膜,並作為附樹脂膜之晶片裝入於半導體裝置中。樹脂膜係於切片步驟或封裝步驟後作為用以防止龜裂發生之保護膜,或者,係形成作為用以使所得晶片接著於晶粒焊墊部或其他半導體晶片等之其他構件上之接著膜。 A wafer formed of an organic material on the back surface of the exposed wafer is formed, and a wafer as a resin film is incorporated in the semiconductor device. The resin film is used as a protective film for preventing cracking after the slicing step or the encapsulating step, or is formed as an adhesive film for adhering the obtained wafer to other members such as a die pad portion or other semiconductor wafer. .

一般,該附樹脂膜之晶片係藉由旋轉塗佈法將含樹脂之組成物溶液塗佈於晶圓背面形成塗膜後,使該塗膜乾燥及硬化,形成樹脂膜,並將所得之附樹脂膜之晶圓切晶而 製造。 Generally, the film with the resin film is formed by applying a resin-containing composition solution onto the back surface of the wafer by a spin coating method, and then drying and hardening the coating film to form a resin film, and attaching the obtained film. Resin film wafer dicing Manufacturing.

作為設於此種晶片背面或晶圓背面上之保護膜或接著膜之形成材料已提案有各種樹脂膜形成用薄片。 Various sheets for forming a resin film have been proposed as a material for forming a protective film or a bonding film provided on the back surface of the wafer or the back surface of the wafer.

例如,於專利文獻1中,揭示晶片保護用薄膜,其具有使含有由丙烯酸系共聚物所成之聚合物成分、能量線硬化性成分、染料或顏料、無機填充材及光聚合起始劑之能量線硬化型保護膜形成層由2片剝離薄片夾持而構成。 For example, Patent Document 1 discloses a film for protecting a wafer comprising a polymer component made of an acrylic copolymer, an energy ray-curable component, a dye or a pigment, an inorganic filler, and a photopolymerization initiator. The energy ray-curable protective film forming layer is formed by sandwiching two peeling sheets.

依據專利文獻1之記載,該晶片保護用薄膜藉由照射能量線,可形成雷射標記辨識性、硬度及與晶圓之密著性提高之保護膜,相較於以往之晶片保護用薄膜,步驟可簡略化。 According to the description of Patent Document 1, the wafer protective film can form a protective film having laser mark identification property, hardness, and adhesion to a wafer by irradiating an energy ray, and is superior to the conventional wafer protective film. The steps can be simplified.

又,專利文獻2中,揭示切晶膠帶一體型晶圓背面保護薄膜,其具有:切晶膠帶,其具有基材及黏著劑層;與晶圓背面保護薄膜,其於該切晶膠帶之黏著層上、經著色且具有特定彈性率。 Further, Patent Document 2 discloses a dicing tape-integrated wafer back surface protective film comprising: a dicing tape having a substrate and an adhesive layer; and a wafer back surface protective film adhered to the dicing tape The layer is colored, and has a specific modulus of elasticity.

依據專利文獻2之記載,該晶圓背面保護薄膜於半導體晶圓之切晶步驟中,可發揮與半導體晶圓之優異保持力。 According to Patent Document 2, the wafer back surface protective film exhibits excellent holding power with the semiconductor wafer in the dicing step of the semiconductor wafer.

[先前技術文獻] [Previous Technical Literature]

[專利文獻] [Patent Literature]

專利文獻1:日本特開2009-138026號公報 Patent Document 1: Japanese Laid-Open Patent Publication No. 2009-138026

專利文獻2:日本特開2010-199543號公報 Patent Document 2: Japanese Patent Laid-Open Publication No. 2010-199543

不過,專利文獻1及2中揭示之保護薄膜於貼附於晶圓上之步驟中,有發生保護薄膜之貼附位置偏移、未注意到晶圓上之異物而以包含異物之狀態貼附保護薄膜之情況,而難以剝離保護薄膜二次加工晶圓。 However, in the step of attaching the protective film disclosed in Patent Documents 1 and 2 to the wafer, the attachment position of the protective film is shifted, the foreign matter on the wafer is not noticed, and the foreign matter is attached. In the case of a protective film, it is difficult to peel off the protective film secondary processing wafer.

專利文獻1及2所揭示之保護薄膜由於係以提高貼附時與晶圓之密著性或提高貼附後與晶圓之保持力為目的者,故一旦貼附於晶圓上,由於與晶圓之密著性高,故二次加工性有問題。若將暫時貼附於晶圓上之保護薄膜強力剝離,則有因剝離之力使晶圓破損,於晶圓上殘存保護薄膜之一部分之情況。因此,一旦與保護薄膜貼附之晶圓難以再利用。 The protective films disclosed in Patent Documents 1 and 2 are intended to improve the adhesion to the wafer at the time of attachment or to improve the adhesion between the wafer and the wafer, and therefore, when attached to the wafer, The adhesion of the wafer is high, so there is a problem in secondary workability. When the protective film temporarily attached to the wafer is strongly peeled off, the wafer may be damaged by the force of peeling, and one part of the protective film may remain on the wafer. Therefore, once the wafer attached to the protective film is difficult to reuse.

亦即,關於專利文獻1及2中記載之保護薄膜,雖基於貼附時與晶圓之密著性或貼附後與晶圓之保持力之觀點進行探討,但針對保護薄膜之二次加工性完全無任何檢討。 In other words, the protective films described in Patent Documents 1 and 2 are discussed based on the adhesion to the wafer at the time of attachment or the adhesion to the wafer after attachment, but the secondary processing of the protective film. There is absolutely no review of sex.

本發明係鑑於上述問題點而完成者,目的在於提供二次加工性優異之樹脂膜形成用薄片及具有該樹脂膜形成用薄片與支撐體之樹脂膜形成用複合薄片。 The present invention has been made in view of the above problems, and an object of the invention is to provide a sheet for forming a resin film having excellent secondary workability and a composite sheet for forming a resin film having the sheet for forming a resin film and a support.

本發明人等發現將矽晶圓貼附側之表面之表面粗糙度調整於特定值以上之樹脂膜形成用薄片可解決上 述問題,因而完成本發明。 The inventors of the present invention have found that a sheet for forming a resin film having a surface roughness of a surface on the side to which the wafer is attached is adjusted to a specific value or more can be solved. The problem is described and thus the present invention has been completed.

亦即,本發明係提供下述[1]~[15]者。 That is, the present invention provides the following [1] to [15].

[1]一種樹脂膜形成用薄片,其係用以貼附於矽晶圓,並於該矽晶圓上形成樹脂膜之薄片,且該薄片之與矽晶圓貼附側之表面(α)的表面粗糙度(Ra)為40nm以上。 [1] A sheet for forming a resin film for attaching to a tantalum wafer, and forming a sheet of a resin film on the tantalum wafer, and a surface of the sheet attached to the side of the tantalum wafer (α) The surface roughness (Ra) is 40 nm or more.

[2]如上述[1]之樹脂膜形成用薄片,其係包含聚合物成分(A)及硬化性成分(B)。 [2] The sheet for forming a resin film according to the above [1], which comprises a polymer component (A) and a curable component (B).

[3]如上述[2]之樹脂膜形成用薄片,其中,聚合物成分(A)包含丙烯酸系聚合物(A1)。 [3] The sheet for forming a resin film according to [2] above, wherein the polymer component (A) contains an acrylic polymer (A1).

[4]如上述[1]~[3]中任一項之樹脂膜形成用薄片,其係包含熱硬化性成分(B1)。 [4] The sheet for forming a resin film according to any one of the above [1] to [3], which comprises a thermosetting component (B1).

[5]如上述[1]~[4]中任一項之樹脂膜形成用薄片,其係包含填充材(C)。 [5] The sheet for forming a resin film according to any one of the above [1] to [4], which comprises a filler (C).

[6]如上述[5]之樹脂膜形成用薄片,其中,填充材(C)的含量相對於前述樹脂膜形成用薄片的總量,為10~80質量%。 [6] The sheet for forming a resin film according to the above [5], wherein the content of the filler (C) is from 10 to 80% by mass based on the total amount of the sheet for forming a resin film.

[7]如上述[5]或[6]之樹脂膜形成用薄片,其中,填充材(C)的平均粒徑為100~1000nm。 [7] The sheet for forming a resin film according to the above [5] or [6] wherein the filler (C) has an average particle diameter of 100 to 1000 nm.

[8]如上述[1]~[7]中任一項之樹脂膜形成用薄片,其係用以於矽晶圓上形成保護膜之保護膜形成用薄片。 [8] The sheet for forming a resin film according to any one of the above [1] to [7], which is used for forming a protective film for forming a protective film on a tantalum wafer.

[9]如上述[1]~[8]中任一項之樹脂膜形成用薄片,其中,於矽晶圓貼附前述樹脂膜形成用薄片之表面(α)後,自由該樹脂膜形成用薄片形成之樹脂膜的與該矽晶圓為相 反側之表面(β’)所測定光澤值成為25以上。 [9] The sheet for forming a resin film according to any one of the above [1], wherein the surface of the resin film-forming sheet is attached to the surface of the resin film, and the resin film is formed. The resin film formed by the sheet is in phase with the tantalum wafer The gloss value measured on the surface (β') on the reverse side was 25 or more.

[10]一種樹脂膜形成用複合薄片,其係具有如上述[1]~[9]中任一項之樹脂膜形成用薄片與支撐體。 [10] A composite sheet for forming a resin film, which comprises the sheet for forming a resin film and the support according to any one of the above [1] to [9].

[11]一種樹脂膜形成用複合薄片,其係具有用以貼附於矽晶圓,而於該矽晶圓上形成樹脂膜之樹脂膜形成用薄片與支撐體(I),且具有與矽晶圓貼附側之前述樹脂膜形成用薄片的表面(α)與表面粗糙度為40nm以上之支撐體(I)的表面(i)直接積層之構成。 [11] A composite sheet for forming a resin film, comprising a sheet for forming a resin film and a support (I) for forming a resin film on the tantalum wafer, and having a crucible The surface (α) of the resin film-forming sheet on the wafer attaching side and the surface (i) of the support (I) having a surface roughness of 40 nm or more are directly laminated.

[12]如上述[11]之樹脂膜形成用複合薄片,其中,去除前述樹脂膜形成用複合薄片所具有的支撐體(I)時,所露出之前述樹脂膜形成用薄片的表面(α)之表面粗糙度(Ra)為40nm以上。 [12] The composite sheet for forming a resin film according to the above [11], wherein the surface (α) of the exposed resin film-forming sheet is removed when the support (I) of the composite film for forming a resin film is removed The surface roughness (Ra) is 40 nm or more.

[13]如上述[11]或[12]之樹脂膜形成用複合薄片,其中,前述樹脂膜形成用薄片包含熱硬化性成分(B1)。 [13] The composite sheet for forming a resin film according to the above [11], wherein the sheet for forming a resin film contains a thermosetting component (B1).

[14]如上述[11]或[12]之樹脂膜形成用複合薄片,其係具有於前述樹脂膜形成用薄片的與表面(α)為相反側的表面(β)上,再直接積層第二支撐體(II)之構成,且前述樹脂膜形成用薄片含有熱硬化性成分(B1)。 [14] The composite sheet for forming a resin film according to the above [11] or [12], which is provided on the surface (β) opposite to the surface (α) of the sheet for forming a resin film, and then directly laminated The second support (II) is configured to contain a thermosetting component (B1).

[15]如上述[14]之樹脂膜形成用複合薄片,其中,支撐體(II)係具有黏著劑層之黏著薄片,且具有該黏著劑層與前述樹脂膜形成用薄片的表面(β)直接積層之構成。 [15] The composite sheet for forming a resin film according to the above [14], wherein the support (II) has an adhesive sheet of an adhesive layer and has a surface (β) of the adhesive layer and the sheet for forming a resin film. The composition of direct accumulation.

本發明之樹脂膜形成用薄片之二次加工性優異。因此,本發明之樹脂膜形成用薄片一旦貼附於矽晶圓後,判斷為有必要重貼時,可不使矽晶圓破損且抑制殘渣發生地剝離該樹脂膜形成用薄片,關於樹脂膜形成用薄片剝離後之矽晶圓可被再利用。 The sheet for forming a resin film of the present invention is excellent in secondary workability. Therefore, when it is determined that it is necessary to reattach the sheet for forming a resin film of the present invention, the sheet for forming a resin film can be peeled off without causing the occurrence of the residue. The wafer after stripping with the sheet can be reused.

又,本說明書中,所謂「樹脂膜形成用薄片之二次加工性」係指貼附於矽晶圓後再度剝離時,不使矽晶圓破損且於矽晶圓上不殘存樹脂膜形成用薄片之一部分而可剝離之性質。 In the present specification, the "secondary workability of the sheet for forming a resin film" means that the resin film is not peeled off and the resin film is not formed on the silicon wafer when it is peeled off after being attached to the silicon wafer. One of the properties of the sheet which is peelable.

1a、1b、1c、1d‧‧‧樹脂膜形成用複合薄片 1a, 1b, 1c, 1d‧‧‧ composite film for resin film formation

10‧‧‧樹脂膜形成用薄片 10‧‧‧Sheet film for resin film formation

11、11’‧‧‧支撐體 11, 11'‧‧‧ Support

12‧‧‧治具接著層 12‧‧ ‧ fixtures

圖1為本發明之一樣態之樹脂膜形成用複合薄片之剖面圖。 Fig. 1 is a cross-sectional view showing a composite sheet for forming a resin film in the same state of the present invention.

本說明書之記載中,各成分之質量平均分子量(Mw)及數平均分子量(Mn)之值係以凝膠滲透層析(GPC)法測定之標準聚苯乙烯換算之值,具體而言係基於實施例中記載之方法測定之值。 In the description of the present specification, the values of the mass average molecular weight (Mw) and the number average molecular weight (Mn) of each component are values in terms of standard polystyrene measured by a gel permeation chromatography (GPC) method, specifically based on The values measured by the methods described in the examples.

又,本說明書中,例如所謂「(甲基)丙烯酸酯」係做為表示「丙烯酸酯」及「甲基丙烯酸酯」兩者之用語使用,關於其他類似用語亦同樣。 In the present specification, for example, "(meth)acrylate" is used as a term indicating both "acrylate" and "methacrylate", and the same applies to other similar terms.

再者,本說明書中,所謂「能量線」意指例如紫外線或電子束等。 In the present specification, the term "energy line" means, for example, an ultraviolet ray or an electron beam.

[樹脂膜形成用薄片] [Resin film forming sheet]

本發明之樹脂膜形成用薄片係用以貼附於矽晶圓,並於該矽晶圓上形成樹脂膜之薄片,且該薄片之與矽晶圓貼附側之表面(α)的表面粗糙度(Ra)(以下亦簡稱為「表面(α)的表面粗糙度(Ra)」)為40nm以上。 The sheet for forming a resin film of the present invention is used for attaching to a tantalum wafer, and forming a sheet of a resin film on the tantalum wafer, and the surface of the sheet is rough with the surface (α) of the side to which the tantalum wafer is attached. The degree (Ra) (hereinafter also referred to as "surface roughness (Ra) of the surface (α)") is 40 nm or more.

本發明之樹脂膜形成用薄片由於表面(α)的表面粗糙度(Ra)」為40nm以上,故將該樹脂膜形成用薄片一旦貼附於矽晶圓後,亦可不使矽晶圓破損且可一邊抑制殘渣發生一邊剝離該樹脂膜形成用薄片,二次加工性優異。 In the sheet for forming a resin film of the present invention, since the surface roughness (Ra) of the surface (α) is 40 nm or more, the sheet for forming a resin film can be prevented from being damaged by the wafer after being attached to the wafer. The sheet for forming a resin film can be peeled off while suppressing the occurrence of residue, and the secondary workability is excellent.

另一方面,表面(α)的表面粗糙度(Ra)」未達40nm之樹脂膜形成用薄片若貼附於矽晶圓後剝離,而有於矽晶圓上發生該樹脂膜形成用薄片之殘渣之情況。又,若強力剝離,亦有矽晶圓破損之情況。 On the other hand, the sheet for forming a resin film having a surface roughness (Ra) of the surface (α) of less than 40 nm is peeled off after being attached to the tantalum wafer, and the sheet for forming a resin film is formed on the tantalum wafer. The situation of the residue. Moreover, if it is strongly peeled off, there is also a case where the wafer is damaged.

基於上述觀點,本發明之樹脂膜形成用薄片之表面(α)的表面粗糙度(Ra)較好為45nm以上,更好為50nm以上,又更好為53nm以上,再更好為55nm以上。 From the above viewpoint, the surface roughness (Ra) of the surface (α) of the sheet for forming a resin film of the present invention is preferably 45 nm or more, more preferably 50 nm or more, still more preferably 53 nm or more, still more preferably 55 nm or more.

又,作為表面(α)的表面粗糙度(Ra)之上限值,基於二次加工性良好之觀點,並未特別限制。 In addition, the upper limit of the surface roughness (Ra) of the surface (α) is not particularly limited as long as the secondary workability is good.

惟,基於成為與矽晶圓之密著性良好之樹脂膜形成用薄片之觀點,本發明之樹脂膜形成用薄片之表面(α)的表面粗糙度(Ra)較好為150nm以下,更好為100nm以下,又更好為80nm以下。 The surface roughness (Ra) of the surface (α) of the sheet for forming a resin film of the present invention is preferably 150 nm or less, more preferably from the viewpoint of the sheet for forming a resin film which is excellent in adhesion to the ruthenium wafer. It is 100 nm or less, and more preferably 80 nm or less.

本說明書中,表面(α)的表面粗糙度(Ra)意指以實施例中記載之方法測定之值。 In the present specification, the surface roughness (Ra) of the surface (α) means a value measured by the method described in the examples.

又,表面(α)的表面粗糙度(Ra)可藉例如適當設定樹脂膜形成用薄片中可含之填充材或著色劑等微粒子成分種類、平均粒徑及含量等而調整。且亦可藉由貼合表面較粗之支撐體而調整。 In addition, the surface roughness (Ra) of the surface (α) can be adjusted, for example, by appropriately setting the type, average particle diameter, and content of the fine particle component such as a filler or a colorant which can be contained in the sheet for forming a resin film. It can also be adjusted by attaching a support having a relatively thick surface.

又,本發明之一樣態中,樹脂膜形成用薄片之表面(α)與相反側之表面(β)之表面粗糙度(Ra)並未特別限制,較好為5~80nm,更好為8~60nm,又更好為10~45nm。 Further, in the same aspect of the invention, the surface roughness (Ra) of the surface (α) of the resin film-forming sheet and the surface (β) of the opposite side is not particularly limited, but is preferably 5 to 80 nm, more preferably 8 ~60nm, and more preferably 10~45nm.

若為該範圍內,則容易將自樹脂膜形成用薄片形成之後述樹脂膜之表面(β’)之光澤值調整為較高。又,對於具有自樹脂膜形成用薄片形成之樹脂膜之矽晶圓或由矽晶圓所得之晶片等,藉由紅外線等之電磁波進行檢查時,可使電磁波透過性提高。 When it is in this range, it is easy to adjust the gloss value of the surface (β') of the resin film described later from the sheet for forming a resin film to be high. In addition, when the silicon wafer having the resin film formed from the resin film forming sheet or the wafer obtained from the germanium wafer is inspected by electromagnetic waves such as infrared rays, the electromagnetic wave permeability can be improved.

本發明之一樣態之樹脂膜形成用薄片之表面(α)貼附於矽晶圓後,自由該樹脂膜形成用薄片形成之樹脂膜的與該矽晶圓為相反側之表面(β’)所測定光澤值較好為25以上,更好為30以上,又更好為35以上,再更好為40以上。 The surface (α) of the resin film-forming sheet of the same state of the present invention is attached to the tantalum wafer, and the surface of the resin film formed of the resin film-forming sheet opposite to the tantalum wafer (β') The gloss value measured is preferably 25 or more, more preferably 30 or more, still more preferably 35 or more, and still more preferably 40 or more.

樹脂膜表面(β’)之光澤值若為25以上,則可成為雷射印字之視認性優異之樹脂膜。 When the gloss value of the surface (β') of the resin film is 25 or more, the resin film excellent in visibility of laser printing can be obtained.

本發明之一樣態中,樹脂膜形成用薄片及由該樹脂膜形成用薄片形成之樹脂膜之波長1250nm之光線 透過率較好為25%以上,更好為30%以上,又更好為35%以上,再更好為40%以上。 In the same manner as in the present invention, the resin film-forming sheet and the resin film formed of the resin film-forming sheet have a wavelength of 1250 nm. The transmittance is preferably 25% or more, more preferably 30% or more, more preferably 35% or more, and even more preferably 40% or more.

該光線透過率若為25%以上,則紅外線之透過率良好,可對於具備樹脂膜形成用薄片或自該樹脂膜形成用薄片形成之樹脂膜的矽晶圓或晶片進行紅外線檢查。亦即,可透過樹脂膜形成用薄片或樹脂膜容易發現矽晶圓或晶片產生之龜裂等,故可提高製品良率。 When the light transmittance is 25% or more, the infrared ray transmittance is good, and infrared ray inspection can be performed on a ruthenium wafer or wafer including a resin film formation sheet or a resin film formed from the resin film formation sheet. In other words, the resin film forming sheet or the resin film can easily detect cracks or the like generated in the wafer or the wafer, so that the product yield can be improved.

又,樹脂膜形成用薄片之波長1250nm之光線透過率意指藉由實施例所記載之方法測定之值。 Further, the light transmittance at a wavelength of 1250 nm of the sheet for forming a resin film means a value measured by the method described in the examples.

本發明之樹脂膜形成用薄片之形態並未特別限制,可為例如長條膠帶狀、單片標籤等之形態。 The form of the sheet for forming a resin film of the present invention is not particularly limited, and may be, for example, a long tape shape or a single-piece label.

又,本發明之樹脂膜形成用薄片可為由1種組成物形成之單層體,亦可為由2種以上組成物形成之多層體。 Moreover, the sheet for forming a resin film of the present invention may be a single layer formed of one type of composition, or a multilayer body formed of two or more types of compositions.

又,本發明之一樣態之樹脂膜形成用薄片為多層體時,表面(α)側之形成材料的組成物(α’)較好以使表面(α)之表面粗糙度(Ra)成為上述範圍之方式調整成分種類或調配量。 Further, when the sheet for forming a resin film in the same state of the present invention is a multilayer body, the composition (α') of the material forming on the surface (α) side is preferably such that the surface roughness (Ra) of the surface (α) becomes the above. The range of ingredients or the amount of blending is adjusted in the range.

本發明之一樣態中,樹脂膜形成用薄片之厚度係根據用途而適當設定,但較好為1~300μm,更好為3~250μm,又更好為5~200μm,再更好為7~150μm。 In the same manner as in the present invention, the thickness of the sheet for forming a resin film is appropriately set depending on the use, but is preferably from 1 to 300 μm, more preferably from 3 to 250 μm, still more preferably from 5 to 200 μm, and even more preferably from 7 to 7. 150 μm.

且,尤其是樹脂膜形成用薄片所貼附之矽晶圓厚度較薄時,作為樹脂膜形成用薄片之厚度較好為1~20μm,更好為3~15μm。 In particular, when the thickness of the ruthenium wafer to which the resin film-forming sheet is attached is thin, the thickness of the sheet for forming a resin film is preferably from 1 to 20 μm, more preferably from 3 to 15 μm.

又樹脂膜形成用薄片為由2層以上構成之多層體時, 該多層體總厚亦較好為上述範圍。 When the sheet for forming a resin film is a multilayer body composed of two or more layers, The total thickness of the multilayer body is also preferably in the above range.

<樹脂膜形成用薄片之構成成分> <Composition component of sheet for forming a resin film>

本發明之一樣態之樹脂膜形成用薄片若表面(α)的表面粗糙度(Ra)為上述範圍者,則構成成分並未特別限制。 In the sheet for forming a resin film of the same state of the present invention, if the surface roughness (Ra) of the surface (α) is in the above range, the constituent component is not particularly limited.

惟,基於成為薄片狀之形狀維持性良好之樹脂膜形成用薄片之觀點,本發明之一樣態之樹脂膜形成用薄片較好為包含聚合物成分(A)及硬化性成分(B)者。 The resin film-forming sheet of the present invention preferably contains the polymer component (A) and the curable component (B) from the viewpoint of the sheet for forming a resin film which is excellent in the shape of the sheet.

又,基於將表面(α)的表面粗糙度(Ra)調整為上述範圍之觀點、以及將由樹脂膜形成用薄片形成之樹脂膜之熱膨脹係數調整至適度範圍之觀點,本發明之一樣態之樹脂膜形成用薄片較好包含填充材(C)。 In addition, from the viewpoint of adjusting the surface roughness (Ra) of the surface (α) to the above range and the thermal expansion coefficient of the resin film formed of the sheet for forming a resin film to an appropriate range, the resin of the present invention is the same. The film forming sheet preferably contains a filler (C).

再者,本發明之一樣態之樹脂膜形成用薄片,在不損及本發明效果之範圍內,亦可進而包含由著色劑(D)、偶合劑(E)、及廣泛使用之添加劑(F)中選擇之1種以上。 Further, the sheet for forming a resin film in the same state of the present invention may further contain a coloring agent (D), a coupling agent (E), and a widely used additive (F) insofar as the effects of the present invention are not impaired. One or more of the choices.

以下,針對可成為本發明之一樣態之樹脂膜形成用薄片之構成成分之上述成分(A)~(F)加以說明。 Hereinafter, the above components (A) to (F) which are constituent components of the sheet for forming a resin film which can be in the same state of the present invention will be described.

[聚合物成分(A)] [Polymer component (A)]

本說明書中,所謂「聚合物成分」意指由聚合反應所得之高分子聚物,具有至少一種重複單位之化合物。 In the present specification, the term "polymer component" means a polymer obtained by a polymerization reaction, and a compound having at least one repeating unit.

本發明之一樣態所用之樹脂膜形成用薄片藉由含有聚合物成分(A),可容易地賦予可撓性,可使薄片狀之形狀維持性良好。其結果,可將樹脂膜形成用薄片之儲存彈性 率調整為上述範圍。 The sheet for forming a resin film used in the same manner of the present invention can easily impart flexibility by containing the polymer component (A), and can maintain the shape of the sheet-like shape. As a result, the storage elasticity of the sheet for forming a resin film can be obtained. The rate is adjusted to the above range.

作為聚合物成分(A)之質量平均分子量(Mw),基於將所得之樹脂膜形成用薄片之儲存彈性率調整於上述範圍之觀點,較好為2萬以上,更好為2萬~300萬,更好為10萬~200萬,又更好為15萬~150萬。 The mass average molecular weight (Mw) of the polymer component (A) is preferably 20,000 or more, more preferably 20,000 to 3,000,000, from the viewpoint of adjusting the storage elastic modulus of the obtained sheet for forming a resin film to the above range. It is better for 100,000 to 2 million, and better for 150,000 to 1.5 million.

作為丙烯酸系聚合物(A1)之玻璃轉移溫度(Tg)較好為-40℃以上,更好為-30~50℃,又更好為-20~20℃,在更好為-15~0℃。 The glass transition temperature (Tg) of the acrylic polymer (A1) is preferably -40 ° C or higher, more preferably -30 to 50 ° C, still more preferably -20 to 20 ° C, and even more preferably -15 to 0. °C.

又,本說明書中,丙烯酸系聚合物等之玻璃轉移溫度(Tg)之值係將以下述式(1)計算之絕對溫度(單位:K)表示之玻璃轉移溫度(TgK)換算為攝氏溫度(單位:℃)之值。 Absolute temperature (1) Calculation of glass transition temperature (Tg) of the addition, the present specification, the value of the acrylic-based polymers of the following formula will be: glass transition temperature (a Tg of K) (unit K) expressed in terms of Celsius (Unit: °C) The value.

[上述式(1)中,W1、W2、W3、W4…表示構成聚合物成分之單體成分之質量分率(質量%),Tg1、Tg2、Tg3、Tg4…表示構成聚合物成分之各單體成分之均聚物之玻璃轉移溫度(單位:K)]。 [In the above formula (1), W 1 , W 2 , W 3 , W 4 ... represent the mass fraction (% by mass) of the monomer component constituting the polymer component, Tg 1 , Tg 2 , Tg 3 , Tg 4 ... The glass transition temperature (unit: K) of the homopolymer of each monomer component constituting the polymer component is shown.

本發明之一樣態中,樹脂膜形成用薄片中之聚合物成分(A)之含量,相對於樹脂膜形成用薄片總量(100質量%),較好為5~60質量%,更好為8~50質量%,又更好為10~45質量%,再更好為15~40質量%。 In the same manner as in the present invention, the content of the polymer component (A) in the sheet for forming a resin film is preferably from 5 to 60% by mass, more preferably from 5 to 60% by mass based on the total amount of the sheet for forming a resin film (100% by mass). 8 to 50% by mass, more preferably 10 to 45% by mass, and even more preferably 15 to 40% by mass.

又,本說明書中,「成分(A)相對於樹脂膜形 成用薄片總量之含量」與「成分(A)相對於樹脂膜形成用薄片之形成材料的組成物之有效成分總量之含量」相同。以下說明之其他成分之含量亦同樣。 In addition, in this specification, "component (A) is relative to the resin film shape The content of the total amount of the sheet to be formed is the same as the content of the total amount of the active ingredient of the component (A) with respect to the composition of the material for forming the sheet for forming a resin film. The contents of the other components described below are also the same.

再者,所謂上述之「有效成分」,意指組成物中之溶劑等之不會直接或間接對反應或形成之薄片物性造成影響之物質除外之成分,具體而言,意指水及有機溶劑等之溶劑以外之成分。 In addition, the term "active ingredient" as used herein means a component other than a substance such as a solvent in the composition which does not directly or indirectly affect the physical properties of the reaction or the formed sheet, and specifically means water and an organic solvent. Other than the solvent.

聚合物成分(A)較好包含丙烯酸系聚合物(A1)。 The polymer component (A) preferably contains an acrylic polymer (A1).

且,聚合物成分(A)亦可與丙烯酸系聚合物(A1)一起包含非丙烯酸系聚合物(A2)。 Further, the polymer component (A) may contain a non-acrylic polymer (A2) together with the acrylic polymer (A1).

該等聚合物成分可單獨使用或組合2種以上使用。 These polymer components can be used individually or in combination of 2 or more types.

本發明之一樣態中,相對於樹脂膜形成用薄片中所含之聚合物成分(A)之總量,丙烯酸系聚合物(A1)之含量較好為50~100質量%,更好為60~100質量%,又更好為70~100質量%,再更好為80~100質量%。 In the same manner as in the present invention, the content of the acrylic polymer (A1) is preferably from 50 to 100% by mass, more preferably 60%, based on the total amount of the polymer component (A) contained in the sheet for forming a resin film. ~100% by mass, more preferably 70 to 100% by mass, and even more preferably 80 to 100% by mass.

(丙烯酸系聚合物(A1)) (acrylic polymer (A1))

丙烯酸系聚合物(A1)之質量平均分子量(Mw)基於對樹脂膜形成用薄片賦予可撓性及造膜性,將樹脂膜形成用薄片之儲存彈性率調整為上述範圍之觀點,較好為2萬~300萬,更好為10萬~150萬,又更好為15萬~120萬,再更好為25萬~100萬。 The mass average molecular weight (Mw) of the acrylic polymer (A1) is preferably adjusted to the above range by setting the storage elastic modulus of the sheet for forming a resin film to the above range. 20,000 to 3 million, more preferably 100,000 to 1.5 million, and even better, 150,000 to 1.2 million, and even better, 250,000 to 1 million.

作為丙烯酸系聚合物(A1),舉例為以(甲基)丙 烯酸烷酯為主成分之聚合物,具體而言較好含有源自具有碳數1~18之烷基之(甲基)丙烯酸烷酯之構成單位(a1)之丙烯酸系聚合物,進而亦可為含有構成單位(a1)以外之其他構成單位之丙烯酸系共聚物。 As the acrylic polymer (A1), for example, (meth) propyl The polymer containing alkenoic acid ester as a main component, specifically, preferably contains an acrylic polymer derived from a constituent unit (a1) of an alkyl (meth)acrylate having an alkyl group having 1 to 18 carbon atoms, and further It may be an acrylic copolymer containing a constituent unit other than the constituent unit (a1).

又,丙烯酸系聚合物(A1)可單獨使用或組合2種以上使用。 Further, the acrylic polymer (A1) may be used singly or in combination of two or more.

又,丙烯酸系聚合物(A1)為共聚物時,該共聚物之形態可為嵌段共聚物、無規共聚物、交替共聚物、接枝共聚物之任一者。 Further, when the acrylic polymer (A1) is a copolymer, the form of the copolymer may be any of a block copolymer, a random copolymer, an alternating copolymer, and a graft copolymer.

(構成單位(a1)) (constituting unit (a1))

構成該構成單位(a1)之(甲基)丙烯酸烷酯之烷基碳數,基於對樹脂膜形成用薄片賦予可撓性及造膜性之觀點,較好為1~18,更好為1~12,又更好為1~8。 The alkyl carbon number of the (meth)acrylic acid alkyl ester constituting the structural unit (a1) is preferably from 1 to 18, more preferably 1 from the viewpoint of imparting flexibility and film-forming property to the sheet for forming a resin film. ~12, and better is 1~8.

作為(甲基)丙烯酸烷酯舉例為例如(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸戊酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸正辛酯、(甲基)丙烯酸正壬酯、(甲基)丙烯酸異壬酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸硬脂酯等。 The alkyl (meth)acrylate is exemplified by, for example, methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, butyl (meth)acrylate, or amyl (meth)acrylate. , 2-ethylhexyl (meth)acrylate, isooctyl (meth)acrylate, n-octyl (meth)acrylate, n-decyl (meth)acrylate, isodecyl (meth)acrylate, ( Ethyl methacrylate, lauryl (meth)acrylate, stearyl (meth)acrylate, and the like.

又該等(甲基)丙烯酸烷酯可單獨使用或組合2種以上使用。 Further, these alkyl (meth)acrylates may be used singly or in combination of two or more.

該等中,較好為具有碳數1~3之烷基(甲基)丙烯酸烷酯,更好為(甲基)丙烯酸甲酯。 Among these, an alkyl (meth)acrylate having a carbon number of 1 to 3 is preferable, and methyl (meth)acrylate is more preferable.

丙烯酸系聚合物(A1)中之源自具有碳數1~3之烷基之(甲基)丙烯酸烷酯之構成單位(a11)含量,相對於丙烯酸系聚合物(A1)之總構造單位(100質量%),較好為5~80質量%,更好為15~70質量%,又更好為25~60質量%。 The content of the constituent unit (a11) derived from the alkyl (meth)acrylate having an alkyl group having 1 to 3 carbon atoms in the acrylic polymer (A1), relative to the total structural unit of the acrylic polymer (A1) 100% by mass), preferably 5 to 80% by mass, more preferably 15 to 70% by mass, still more preferably 25 to 60% by mass.

又,較好為具有碳數4~12之烷基之(甲基)丙烯酸烷酯,更好為(甲基)丙烯酸丁酯。 Further, it is preferably an alkyl (meth)acrylate having an alkyl group having 4 to 12 carbon atoms, more preferably butyl (meth)acrylate.

丙烯酸系聚合物(A1)中之源自具有碳數4~12之烷基之(甲基)丙烯酸烷酯之構成單位(a12)含量,相對於丙烯酸系聚合物(A1)之總構造單位(100質量%),較好為5~80質量%,更好為15~70質量%,又更好為20~60質量%。 The content of the constituent unit (a12) derived from the alkyl (meth)acrylate having an alkyl group having 4 to 12 carbon atoms in the acrylic polymer (A1), relative to the total structural unit of the acrylic polymer (A1) ( 100% by mass), preferably 5 to 80% by mass, more preferably 15 to 70% by mass, still more preferably 20 to 60% by mass.

又,作為本發明之一樣態所用之丙烯酸系聚合物(A1),較好為同時含有構成單位(a11)及構成單位(a12)之丙烯酸系共聚物。 Further, the acrylic polymer (A1) used in the same manner as in the present invention preferably contains an acrylic copolymer having both a constituent unit (a11) and a constituent unit (a12).

作為該丙烯酸系共聚物之構成單位(a11)及構成單位(a12)之含有比[(a11)/(a12)](質量比),較好為20/80~95/5,更好為30/70~90/10,又更好為40/60~85/15,再更好為52/48~75/25。 The content ratio [(a11)/(a12)] (mass ratio) of the constituent unit (a11) and the constituent unit (a12) of the acrylic copolymer is preferably 20/80 to 95/5, more preferably 30. /70~90/10, it is better for 40/60~85/15, and even better for 52/48~75/25.

丙烯酸系聚合物(A1)中之構成單位(a1)含量,相對於丙烯酸系聚合物(A1)之總構造單位(100質量%),較好為50質量%以上,更好為50~99質量%,又更好為55~98質量%,再更好為60~97質量%。 The content of the constituent unit (a1) in the acrylic polymer (A1) is preferably 50% by mass or more, more preferably 50 to 99% by mass based on the total structural unit (100% by mass) of the acrylic polymer (A1). %, more preferably 55 to 98% by mass, and even more preferably 60 to 97% by mass.

(構成單位(a2)) (constituting unit (a2))

本發明之一樣態所用之丙烯酸系聚合物(A1),在不損 及本發明效果之範圍內,亦可具有上述構成單位(a1)以外之其他構成單位(a2)。 The acrylic polymer (A1) used in the same state of the present invention is not damaged. Further, in the range of the effects of the present invention, other constituent units (a2) other than the above-described constituent unit (a1) may be provided.

作為構成單位(a2)之單體舉例為例如含羥基之單體、含羧基之單體、含環氧基之單體等之含官能基單體;乙酸乙烯酯、丙酸乙烯酯等之乙烯酯類單體;乙烯、丙烯、異丁烯等之烯徑類單體;苯乙烯、甲基苯乙烯、乙烯基甲苯等之芳香族乙烯基單體;丁二烯、異戊二烯等二烯系單體;(甲基)丙烯腈等腈系單體等。 The monomer as the constituent unit (a2) is exemplified by a functional group-containing monomer such as a hydroxyl group-containing monomer, a carboxyl group-containing monomer, or an epoxy group-containing monomer; and vinyl acetate, vinyl propionate or the like. Ester monomer; olefin monomer such as ethylene, propylene or isobutylene; aromatic vinyl monomer such as styrene, methyl styrene or vinyl toluene; diene such as butadiene or isoprene Monomer; nitrile monomer such as (meth)acrylonitrile.

該等中,較好為含官能基單體,較好為自含羥基之單體及含環氧基之單體中選出之1種以上。 In the above, the functional group-containing monomer is preferably one or more selected from the group consisting of a hydroxyl group-containing monomer and an epoxy group-containing monomer.

作為含羥基之單體舉例為例如(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸3-羥基丙酯、(甲基)丙烯酸2-羥基丁酯、(甲基)丙烯酸3-羥基丁酯、(甲基)丙烯酸4-羥基丁酯等之(甲基)丙烯酸羥基烷酯類;乙烯醇、烯丙醇等之不飽和醇類等。 Examples of the hydroxyl group-containing monomer are, for example, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, and 2-hydroxy(meth)acrylate. a hydroxyalkyl (meth)acrylate such as butyl ester, 3-hydroxybutyl (meth)acrylate or 4-hydroxybutyl (meth)acrylate; an unsaturated alcohol such as vinyl alcohol or allyl alcohol.

該等中,較好為(甲基)丙烯酸2-羥基乙酯。 Among these, 2-hydroxyethyl (meth)acrylate is preferred.

作為含羧基之單體舉例為(甲基)丙烯酸、馬來酸、富馬酸、依康酸等。 Examples of the carboxyl group-containing monomer are (meth)acrylic acid, maleic acid, fumaric acid, and itaconic acid.

作為含環氧基單體舉例為例如(甲基)丙烯酸縮水甘油酯、(甲基)丙烯酸β-甲基縮水甘油酯、(甲基)丙烯酸(3,4-環氧基環己基)甲酯、(甲基)丙烯酸3-環氧基環-2-羥基丙酯等之含環氧基之(甲基)丙烯酸酯;巴豆酸縮水甘油酯、縮水甘油醚等之非丙烯酸系含環氧基單體;等。 Examples of the epoxy group-containing monomer include glycidyl (meth)acrylate, β-methylglycidyl (meth)acrylate, and (3,4-epoxycyclohexyl)methyl (meth)acrylate. An epoxy group-containing (meth) acrylate such as 3-epoxycyclo-2-hydroxypropyl (meth)acrylate; a non-acrylic epoxy group such as glycidyl crotonate or glycidyl ether; Monomer;

又具有源自含環氧基單體之構成單位之Mw為2萬以 上之丙烯酸系聚合物具有熱硬化性,但並非硬化性成分(B),而包含於聚合物成分(A)之概念。 Further, the Mw derived from the constituent unit of the epoxy group-containing monomer is 20,000 The acrylic polymer described above has thermosetting properties, but is not a curable component (B) but is included in the concept of the polymer component (A).

本發明之一樣態所用之丙烯酸系聚合物(A1)較好含有源自含羥基單體之構成單位(a21)。 The acrylic polymer (A1) used in the same manner as in the present invention preferably contains a constituent unit (a21) derived from a hydroxyl group-containing monomer.

丙烯酸系聚合物(A1)中之源自含羥基單體之構成單位(a21)之含量,相對於丙烯酸系聚合物(A1)之總構造單位(100質量%),較好為1~40質量%以上,更好為5~30質量%,又更好為8~25質量%,再更好為10~20質量%。 The content of the constituent unit (a21) derived from the hydroxyl group-containing monomer in the acrylic polymer (A1) is preferably from 1 to 40 by mass based on the total structural unit (100% by mass) of the acrylic polymer (A1). More than %, more preferably 5 to 30% by mass, still more preferably 8 to 25% by mass, and even more preferably 10 to 20% by mass.

又,本發明之一樣態所用之丙烯酸系聚合物(A1)較好含有源自含環氧基單體之構成單位(a22)。 Further, the acrylic polymer (A1) used in the same manner as in the present invention preferably contains a constituent unit (a22) derived from an epoxy group-containing monomer.

丙烯酸系聚合物(A1)中之源自含環氧基單體之構成單位(a22)之含量,相對於丙烯酸系聚合物(A1)之總構造單位(100質量%),較好為1~40質量%以上,更好為5~30質量%,又更好為8~25質量%。 The content of the constituent unit (a22) derived from the epoxy group-containing monomer in the acrylic polymer (A1) is preferably 1 to the total structural unit (100% by mass) of the acrylic polymer (A1). 40% by mass or more, more preferably 5 to 30% by mass, still more preferably 8 to 25% by mass.

且作為後述之硬化性成分(B),使用環氧系熱硬化性成分時,由於羧基會與環氧基系硬化性成分中之環氧基反應,故丙烯酸系聚合物(A1)中,源自含羧基單體之構造單位之含量較少較好。 When an epoxy-based thermosetting component is used as the curable component (B) to be described later, since the carboxyl group reacts with the epoxy group in the epoxy-based curable component, the source of the acrylic polymer (A1) The content of the structural unit derived from the carboxyl group-containing monomer is preferably small.

使用環氧系熱硬化性成分作為硬化性成分(B)時,源自含羧基單體之構造單位之含量,相對於丙烯酸系聚合物(A1)之總構造單位(100質量%),較好為0~10質量%以上,更好為0~5質量%,又更好為0~2質量%,再更好為0質量%。 When the epoxy-based thermosetting component is used as the curable component (B), the content of the structural unit derived from the carboxyl group-containing monomer is preferably based on the total structural unit (100% by mass) of the acrylic polymer (A1). It is 0 to 10% by mass or more, more preferably 0 to 5% by mass, still more preferably 0 to 2% by mass, and even more preferably 0% by mass.

丙烯酸系聚合物(A1)中之構成單位(a2)之含 量,相對於丙烯酸系聚合物(A1)之總構造單位(100質量%),較好為1~50質量%以上,更好為2~45質量%,又更好為3~40質量%。 The constituent unit (a2) in the acrylic polymer (A1) The amount is preferably from 1 to 50% by mass, more preferably from 2 to 45% by mass, even more preferably from 3 to 40% by mass, based on the total structural unit (100% by mass) of the acrylic polymer (A1).

(非丙烯酸系樹脂(A2)) (non-acrylic resin (A2))

本發明之一樣態之樹脂膜形成用薄片亦可根據需要含有非丙烯酸系聚合物(A2)作為上述丙烯酸系聚合物(A1)以外之聚合物成分。 The sheet for forming a resin film in the same manner as in the present invention may contain a non-acrylic polymer (A2) as a polymer component other than the acrylic polymer (A1) as necessary.

作為非丙烯酸系聚合物(A2)舉例為例如聚酯、苯氧基樹脂、聚碳酸酯、聚醚、聚胺基甲酸酯、聚矽氧烷、橡膠系聚合物等。 The non-acrylic polymer (A2) is exemplified by, for example, a polyester, a phenoxy resin, a polycarbonate, a polyether, a polyurethane, a polyoxyalkylene, a rubber-based polymer, or the like.

該等非丙烯酸系聚合物(A2)可單獨使用或組合2種以上使用。 These non-acrylic polymers (A2) may be used singly or in combination of two or more.

作為非丙烯酸系聚合物(A2)之質量平均分子量(Mw)較好為2萬以上,更好為2萬~10萬,又更好為2萬~8萬。 The mass average molecular weight (Mw) of the non-acrylic polymer (A2) is preferably 20,000 or more, more preferably 20,000 to 100,000, and still more preferably 20,000 to 80,000.

[硬化性成分(B)] [Sclerosing ingredient (B)]

硬化性成分(B)係擔任使樹脂膜形成用薄片硬化而形成硬質樹脂膜之角色,且係質量平均分子量(Mw)未達2萬之化合物。 The curable component (B) is a compound which forms a hard resin film by curing a sheet for forming a resin film, and has a mass average molecular weight (Mw) of less than 20,000.

本發明所用之樹脂膜形成用薄片較好含有熱硬化性成分(B1)及能量線硬化性成分(B2)之至少一者作為硬化性成分(B),基於硬化反應充分進行之觀點及成本減低之觀 點,更好至少含有熱硬性化成分(B1)。 The sheet for forming a resin film used in the present invention preferably contains at least one of the thermosetting component (B1) and the energy ray-curable component (B2) as the curable component (B), and the viewpoint of the curing reaction is sufficiently performed and the cost is reduced. View Preferably, it contains at least a hardening component (B1).

作為熱硬化性成分(B1),較好至少含有藉由加熱而反應之官能基之化合物。 The thermosetting component (B1) is preferably a compound containing at least a functional group which is reacted by heating.

且能量線硬化性成分(B2)含有具有藉由能量線照射而反應之官能基之化合物(B21),若受到能量線照射則聚合硬化。 Further, the energy ray-curable component (B2) contains a compound (B21) having a functional group which is reacted by irradiation with an energy ray, and is polymerized and cured by irradiation with an energy ray.

藉由該等硬化性成分所具有之官能基彼此反應形成三維網眼構造而實現硬化。 The three-dimensional network structure is formed by reacting functional groups of the curable components to form a three-dimensional network structure.

硬化性成分(B)之質量平均分子量(Mw),基於與成分(A)組合使用,而抑制形成樹脂膜形成用薄片之組成物黏度、提高處理性等之觀點,較好為未達20,000,更好為10,000以下,又更好為100~10,000。 The mass average molecular weight (Mw) of the curable component (B) is preferably used in combination with the component (A), and the viscosity of the composition for forming the sheet for forming a resin film is suppressed, and the handleability is improved. It is better to be 10,000 or less, and more preferably 100 to 10,000.

(熱硬化性成分(B1)) (thermosetting component (B1))

作為熱硬化性成分(B1)較好為環氧系熱硬化性成分。 The thermosetting component (B1) is preferably an epoxy thermosetting component.

環氧系熱硬化性成分較好使用與具有環氧基之化合物(B11)一起組合熱硬化劑(B12)者。 The epoxy-based thermosetting component is preferably one in which a thermosetting agent (B12) is combined with a compound (B11) having an epoxy group.

具有環氧基之化合物(B11)(以下亦稱為「環氧基化合物(B11)」)舉例為例如多官能系環氧樹脂、雙酚A縮水甘油醚及其氫化物、甲酚酚醛清漆環氧樹脂等之酚醛清漆型環氧樹脂、二環戊二烯型環氧樹脂、聯苯型環氧樹脂、雙酚A型環氧樹脂、雙酚F型環氧樹脂、伸苯基骨架型環氧樹脂等之分子中具有2官能以上之環氧化合物等。 The epoxy group-containing compound (B11) (hereinafter also referred to as "epoxy compound (B11)") is exemplified by, for example, a polyfunctional epoxy resin, bisphenol A glycidyl ether and a hydride thereof, and a cresol novolac ring. A novolak type epoxy resin such as an oxygen resin, a dicyclopentadiene type epoxy resin, a biphenyl type epoxy resin, a bisphenol A type epoxy resin, a bisphenol F type epoxy resin, a phenyl group skeleton ring An epoxy compound or the like having two or more functional groups in the molecule such as an oxygen resin.

該等環氧化合物(B11)可單獨使用或組合2種以上使用。 These epoxy compounds (B11) may be used singly or in combination of two or more.

該等中,較好含有自酚醛清漆型環氧樹脂及聯苯型環氧樹脂選出之1種以上。 In the above, one or more selected from the group consisting of a novolac type epoxy resin and a biphenyl type epoxy resin are preferably contained.

又,本發明之一樣態中,環氧化合物(B11)較好包含在25℃下為液狀之環氧化合物(以下亦稱為「液狀環氧化合物」)。 Further, in the same manner as in the present invention, the epoxy compound (B11) preferably contains an epoxy compound (hereinafter also referred to as "liquid epoxy compound") which is liquid at 25 °C.

藉由使環氧化合物(B11)含有液狀環氧化合物,可使樹脂膜形成用薄片之斷裂伸長度之值上升,可成為二次加工性優異之樹脂膜形成用薄片。 When the epoxy compound (B11) is contained in the liquid epoxy compound, the value of the elongation at break of the sheet for forming a resin film can be increased, and the sheet for forming a resin film having excellent secondary workability can be obtained.

本發明之一樣態中,基於上述觀點,液狀環氧化合物之含量,相對於樹脂膜形成用薄片中之環氧化合物(B11)總量(100質量%)較好為10質量%以上,更好為15質量%以上,又更好為30質量%以上,再更好為40質量%以上。 In the same manner as the above, the content of the liquid epoxy compound is preferably 10% by mass or more based on the total amount (100% by mass) of the epoxy compound (B11) in the sheet for forming a resin film. It is preferably 15% by mass or more, more preferably 30% by mass or more, and even more preferably 40% by mass or more.

另一方面,基於提高使用樹脂膜形成用薄片製造之附樹脂膜之晶片之信賴性之觀點,液狀環氧化合物之含量,相對於樹脂膜形成用薄片中之環氧化合物(B11)總量(100質量%)較好為90質量%以下,更好為80質量%以下,又更好為75質量%以下,再更好為70質量%以下。 On the other hand, the content of the liquid epoxy compound is based on the total amount of the epoxy compound (B11) in the sheet for forming a resin film, from the viewpoint of improving the reliability of the wafer with the resin film produced using the sheet for forming a resin film. (100% by mass) is preferably 90% by mass or less, more preferably 80% by mass or less, still more preferably 75% by mass or less, and still more preferably 70% by mass or less.

又,本說明書中,所謂「液狀環氧化合物」意指在25℃下黏度為40Pa.s以下之環氧化合物。又,本說明書中,環氧化合物在25℃下之黏度係依據JIS Z 8803,使用E型黏度計於25℃測定之值。 In the present specification, the term "liquid epoxy compound" means a viscosity of 40 Pa at 25 ° C. The epoxy compound below s. Further, in the present specification, the viscosity of the epoxy compound at 25 ° C is a value measured at 25 ° C using an E-type viscometer in accordance with JIS Z 8803.

環氧化合物(B11)之含量,相對於成分(A)100質量份,較好為1~500質量份,更好3~300質量份,又更好5~150質量份,再更好為10~100質量份。 The content of the epoxy compound (B11) is preferably from 1 to 500 parts by mass, more preferably from 3 to 300 parts by mass, still more preferably from 5 to 150 parts by mass, even more preferably 10 parts by mass based on 100 parts by mass of the component (A). ~100 parts by mass.

(熱硬化劑(B12)) (thermal hardener (B12))

熱硬化劑(B12)係作為對環氧化合物(B11)之硬化劑發揮功能。 The thermosetting agent (B12) functions as a curing agent for the epoxy compound (B11).

作為熱硬化劑較好為1分子中具有2個以上可與環氧基反應之官能基之化合物。 The thermosetting agent is preferably a compound having two or more functional groups reactive with an epoxy group in one molecule.

作為該官能基舉例為酚性羥基、醇性羥基、胺基、羧基及酸酐等。該等中,較好為酚性羥基、胺基或酸酐,更好為酚性羥基或胺基,又更好為胺基。 Examples of the functional group include a phenolic hydroxyl group, an alcoholic hydroxyl group, an amine group, a carboxyl group, and an acid anhydride. Among these, a phenolic hydroxyl group, an amine group or an acid anhydride is preferred, and a phenolic hydroxyl group or an amine group is more preferred, and an amine group is more preferred.

作為具有酚性羥基之酚系熱硬化劑舉例為例如多官能系酚樹脂、聯酚、酚醛清漆型酚樹脂、二環戊二烯型酚樹脂、聚酚醚(xyloc)型酚樹脂、芳烷基型酚樹脂等。 Examples of the phenolic thermosetting agent having a phenolic hydroxyl group are, for example, a polyfunctional phenol resin, a biphenol, a novolac type phenol resin, a dicyclopentadiene type phenol resin, a polyphenol ether (xyloc) type phenol resin, and an aralkyl group. Basic phenol resin and the like.

作為具有胺基之胺系熱硬化劑舉例為例如二氰二醯胺(DICY)等。 The amine-based thermosetting agent having an amine group is exemplified by, for example, dicyandiamide (DICY).

該等熱硬化劑(B12)可單獨使用或組合2種以上使用。 These thermosetting agents (B12) may be used alone or in combination of two or more.

該等中,較好包含胺系熱硬化劑。 Among these, an amine-based thermosetting agent is preferably contained.

熱硬化劑(B12)之含量,相對於環氧化合物(B11)100質量份,較好為0.1~500質量份,更好為0.5~300質量份,又更好為1~200質量份。 The content of the thermal curing agent (B12) is preferably from 0.1 to 500 parts by mass, more preferably from 0.5 to 300 parts by mass, even more preferably from 1 to 200 parts by mass, per 100 parts by mass of the epoxy compound (B11).

(硬化促進劑(B13)) (hardening accelerator (B13))

本發明之一樣態之樹脂膜形成用薄片,基於藉由該薄片之加熱而調整硬化速度之觀點,亦可含有硬化促進劑(B13)。 The sheet for forming a resin film in the same state of the present invention may contain a curing accelerator (B13) from the viewpoint of adjusting the curing rate by heating of the sheet.

硬化促進劑(B13)較好併用環氧化合物(B11)作為熱硬化性成分(B1)。 The hardening accelerator (B13) is preferably used together with the epoxy compound (B11) as the thermosetting component (B1).

作為硬化促進劑(B13),舉例為例如三伸乙基二胺、苄基二甲基胺、三乙醇胺、二甲胺基乙醇、三(二甲胺基甲基)酚等之3級胺類;2-甲基咪唑、2-苯基咪唑、2-苯基-4-甲基咪唑、2-苯基-4,5-二羥基甲基咪唑、2-苯基-4-甲基-5-羥基甲基咪唑等之咪唑類;三丁基膦、二苯基膦、三苯基膦等之有機膦類;四苯基鏻四苯基硼酸鹽、三苯基膦四苯基硼酸鹽等之四苯基硼酸鹽等。 As the hardening accelerator (B13), for example, a tertiary amine such as tri-ethylenediamine, benzyldimethylamine, triethanolamine, dimethylaminoethanol, or tris(dimethylaminomethyl)phenol is exemplified. 2-methylimidazole, 2-phenylimidazole, 2-phenyl-4-methylimidazole, 2-phenyl-4,5-dihydroxymethylimidazole, 2-phenyl-4-methyl-5 An imidazole such as hydroxymethylimidazole; an organic phosphine such as tributylphosphine, diphenylphosphine or triphenylphosphine; tetraphenylphosphonium tetraphenylborate; triphenylphosphine tetraphenylborate; Tetraphenylborate or the like.

該等硬化促進劑(B13)可單獨使用或組合2種以上使用。 These hardening accelerators (B13) can be used individually or in combination of 2 or more types.

硬化促進劑(B13)之含量,基於提高自樹脂膜形成用薄片形成之樹脂膜之接著性之觀點,相對於環氧化合物(B11)及熱硬化劑(B12)之合計量100質量份,較好為0.01~10質量份,更好為0.1~6質量份,又更好為0.3~4質量份。 The content of the curing accelerator (B13) is 100 parts by mass based on the total amount of the epoxy compound (B11) and the thermosetting agent (B12), from the viewpoint of improving the adhesion of the resin film formed from the sheet for forming a resin film. It is preferably 0.01 to 10 parts by mass, more preferably 0.1 to 6 parts by mass, and more preferably 0.3 to 4 parts by mass.

(能量線硬化性成分(B2)) (energy line hardening component (B2))

作為能量線硬化性成分(B2),可單獨使用具有藉由能 量線照射而反應之官能基之化合物(B21),但較好與化合物(B21)一起組合光聚合起始劑(B22)而使用。又,能量線硬化性成分(B2)較好為以紫外線硬化者。 As the energy ray hardening component (B2), it can be used alone and has energy The compound (B21) which is a functional group which is reacted by the amount of light is irradiated, but it is preferably used in combination with the compound (B21) in combination with a photopolymerization initiator (B22). Further, the energy ray-curable component (B2) is preferably one which is cured by ultraviolet rays.

(具有藉由能量線照射而反應之官能基之化合物(B21)) (Compound (B21) having a functional group reactive by irradiation with an energy ray)

作為具有藉由能量線照射而反應之官能基之化合物(B21)(以下亦稱為「能量線反應性化合物(B21)」),舉例為例如三羥甲基丙烷三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇單羥基戊烷(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、寡聚酯(甲基)丙烯酸酯、胺基甲酸酯(甲基)丙烯酸酯系寡聚物、環氧(甲基)丙烯酸酯、聚醚(甲基)丙烯酸酯、依康酸寡聚物等。 The compound (B21) having a functional group reactive by irradiation with an energy ray (hereinafter also referred to as "energy ray-reactive compound (B21)") is exemplified by, for example, trimethylolpropane tri(meth)acrylate. Pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol monohydroxypentane (meth) acrylate, dipentaerythritol hexa(meth) acrylate, 1,4-butanediol bis ( Methyl) acrylate, 1,6-hexanediol di(meth) acrylate, oligoester (meth) acrylate, urethane (meth) acrylate oligomer, epoxy ( Methyl) acrylate, polyether (meth) acrylate, isoconic acid oligomer, and the like.

該等能量線反應性化合物(B21)可單獨使用或組合2種以上使用。 These energy ray-reactive compounds (B21) may be used alone or in combination of two or more.

又,能量線反應性化合物(B21)之質量平均分子量(Mw)較好為100~30,000,更好為200~20,000,又更好為300~10,000。 Further, the mass average molecular weight (Mw) of the energy ray-reactive compound (B21) is preferably from 100 to 30,000, more preferably from 200 to 20,000, still more preferably from 300 to 10,000.

能量線反應性化合物(B21)之含量,相對於成分(A)100質量份,較好為1~1500質量份,更好為3~1200質量份,又更好為5~1000質量份。 The content of the energy ray-reactive compound (B21) is preferably from 1 to 1,500 parts by mass, more preferably from 3 to 1200 parts by mass, even more preferably from 5 to 1,000 parts by mass, per 100 parts by mass of the component (A).

(光聚合起始劑(B22)) (Photopolymerization initiator (B22))

藉由與上述能量線反應性化合物(B21)一起併用光聚合起始劑(B22),即使縮短聚合硬化時間,光線照射量少,亦可使樹脂膜形成用薄片之硬化進行。 When the photopolymerization initiator (B22) is used in combination with the above-mentioned energy-ray-reactive compound (B22), the amount of light irradiation is small, and the sheet for forming a resin film can be hardened.

作為光聚合起始劑(B22),舉例為例如苯偶因化合物、苯乙酮化合物、醯基氧化膦化合物、二茂鈦化合物、噻噸酮化合物、過氧化物化合物等。 The photopolymerization initiator (B22) is exemplified by, for example, a benzoin compound, an acetophenone compound, a mercaptophosphine oxide compound, a titanocene compound, a thioxanthone compound, a peroxide compound, and the like.

作為更具體之光聚合起始劑舉例為例如1-羥基環己基苯基酮、苯偶因、苯偶因甲醚、苯偶因乙醚、苯偶因異丙醚、苄基二苯硫醚、四甲基秋蘭姆單硫醚、偶氮雙異丁腈、二苄基酮、丁二酮(diacetyl)、β-氯蒽醌、2,4,6-三甲基苯甲醯基二苯基氧化膦等。 As a more specific photopolymerization initiator, for example, 1-hydroxycyclohexyl phenyl ketone, benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzyl diphenyl sulfide, Tetramethylthiuram monosulfide, azobisisobutyronitrile, dibenzyl ketone, diacetyl, β-chloropurine, 2,4,6-trimethylbenzhydrylbiphenyl Phosphine oxide and the like.

該等光聚合起始劑可單獨使用或組合2種以上使用。 These photopolymerization initiators may be used singly or in combination of two or more.

光聚合起始劑(B22)之含量,基於使樹脂膜形成用薄片之硬化反應充分進行並且抑制殘留物生成之觀點,相對於能量線反應性化合物(B21)100質量份,較好為0.1~10質量份,更好為0.5~8質量份,又更好為1~5質量份。 The content of the photopolymerization initiator (B22) is preferably 0.1 to 100 parts by mass based on 100 parts by mass of the energy ray-reactive compound (B21), from the viewpoint that the curing reaction of the sheet for forming a resin film is sufficiently performed and the generation of the residue is suppressed. 10 parts by mass, more preferably 0.5 to 8 parts by mass, still more preferably 1 to 5 parts by mass.

本發明之一樣態中,樹脂膜形成用薄片中之硬化性成分(B)含量,相對於樹脂膜形成用薄片之總量(100質量%),較好為5~50質量%,更好為8~40質量%,又更好為10~30質量%,再更好為12~25質量%。 In the same manner as in the present invention, the content of the curable component (B) in the sheet for forming a resin film is preferably from 5 to 50% by mass, more preferably from 5 to 50% by mass, based on the total amount of the sheet for forming a resin film (100% by mass). 8 to 40% by mass, more preferably 10 to 30% by mass, and even more preferably 12 to 25% by mass.

又,上述「硬化性成分(B)之含量」係指含有上述環氧化合物(B11)、熱硬化劑(B12)、及硬化促進劑(B13)之熱硬化性成分(B1),以及含有能量線反應性化合物(B21)及 光聚合起始劑(B22)之能量線硬化性成分(B2)之合計含量。 In addition, the "content of the curable component (B)" means the thermosetting component (B1) containing the epoxy compound (B11), the thermosetting agent (B12), and the curing accelerator (B13), and the energy contained therein. Linear reactive compound (B21) and The total content of the energy ray hardening component (B2) of the photopolymerization initiator (B22).

[填充材(C)] [Filling material (C)]

本發明之一樣態之樹脂膜形成用薄片較好包含填充材(C)。 The sheet for forming a resin film in the same state of the present invention preferably contains a filler (C).

藉由包含填充材(C),容易將樹脂膜形成用薄片之表面(α)的表面粗糙度(Ra)調整於上述範圍。 By including the filler (C), the surface roughness (Ra) of the surface (α) of the sheet for forming a resin film is easily adjusted to the above range.

且,包含填充材(C)之樹脂膜形成用薄片可將形成之樹脂膜之熱膨脹係數調整於適當範圍,使附樹脂膜之晶片之熱膨脹係數最適化,可提高組裝該晶片之半導體裝置之信賴性。又,亦可減低由該樹脂膜形成用薄片形成之樹脂膜之吸濕率。 Further, the resin film forming sheet containing the filler (C) can adjust the thermal expansion coefficient of the formed resin film to an appropriate range, optimize the thermal expansion coefficient of the wafer with the resin film, and improve the reliability of the semiconductor device in which the wafer is assembled. Sex. Moreover, the moisture absorption rate of the resin film formed from the sheet for forming a resin film can also be reduced.

作為填充材(C)舉例為聚甲基丙烯酸甲酯填充劑、橡膠系粒子等之有機填充材、以及氧化矽、氧化鋁、滑石、碳酸鈣、氧化鈦、氧化鐵、碳化矽、氮化硼等之粉末、使該等球形化之珠粒、單結晶纖維及玻璃纖維等之無機填充材。 Examples of the filler (C) include polymethyl methacrylate fillers, organic fillers such as rubber-based particles, and cerium oxide, aluminum oxide, talc, calcium carbonate, titanium oxide, iron oxide, cerium carbide, and boron nitride. A powder such as a powder, an inorganic filler such as the spheroidized beads, a single crystal fiber, or a glass fiber.

該等填充材(C)可單獨使用或組合2種以上使用。 These fillers (C) may be used alone or in combination of two or more.

該等中,樹脂膜形成用薄片為熱硬化性時,基於耐熱性優異等之觀點,較好為無機填充材,更好為氧化矽或氧化鋁。 In the case where the sheet for forming a resin film is thermosetting, it is preferably an inorganic filler, more preferably cerium oxide or aluminum oxide, from the viewpoint of excellent heat resistance and the like.

本發明之一樣態中,基於容易將所形成之樹脂膜形成用薄片之表面(α)的表面粗糙度(Ra)調整於上述範 圍之觀點,填充材(C)之平均粒徑較好為3~20μm,更好為5~15μm。 In the same state of the present invention, the surface roughness (Ra) of the surface (α) of the formed sheet for forming a resin film is easily adjusted to the above-mentioned range. From the viewpoint of the circumference, the average particle diameter of the filler (C) is preferably from 3 to 20 μm, more preferably from 5 to 15 μm.

若為平均粒徑為上述範圍之填充材,則即使填充材(C)之含量較少時,容易將所形成之樹脂膜形成用薄片之表面(α)的表面粗糙度(Ra)調整於上述範圍。 When the content of the filler (C) is small, the surface roughness (Ra) of the surface (α) of the formed resin film-forming sheet is easily adjusted to the above. range.

然而,藉由添加較多填充材(C)含量,或設為後述之樹脂膜形成用複合薄片之構成,即使使用具有比較小平均粒徑之填充材(C)時,可容易將所形成之樹脂膜形成用薄片之表面(α)的表面粗糙度(Ra)調整於上述範圍。 However, by adding a large amount of filler (C) content or a composition of a composite film for forming a resin film to be described later, even when a filler (C) having a relatively small average particle diameter is used, it can be easily formed. The surface roughness (Ra) of the surface (α) of the sheet for forming a resin film is adjusted to the above range.

上述情況中之填充材(C)之平均粒徑較好為100~1000nm,更好為200~900nm,又更好為200~800nm,再更好為300~750nm,又再更好為400~700nm。 The average particle diameter of the filler (C) in the above case is preferably from 100 to 1000 nm, more preferably from 200 to 900 nm, still more preferably from 200 to 800 nm, even more preferably from 300 to 750 nm, and even more preferably from 400 to 400. 700nm.

填充材(C)之平均粒徑若為100nm以上,則藉由調整填充材(C)之含量,可容易將所形成之樹脂膜形成用薄片之表面(α)的表面粗糙度(Ra)調整於上述範圍。 When the average particle diameter of the filler (C) is 100 nm or more, the surface roughness (Ra) of the surface (α) of the formed sheet for forming a resin film can be easily adjusted by adjusting the content of the filler (C). In the above range.

又,填充材(C)之平均粒徑若為1000nm以下,則具有以下(1)~(4)之優點。 Further, when the average particle diameter of the filler (C) is 1000 nm or less, the following advantages (1) to (4) are obtained.

(1)樹脂膜形成用薄片之表面(α)貼附於矽晶圓後,可提高由該樹脂膜形成用薄片形成之樹脂膜之與該矽晶圓相反側之表面(β’)所測定光澤值。 (1) After the surface (α) of the sheet for forming a resin film is attached to the tantalum wafer, the surface (β') of the resin film formed of the resin film forming sheet on the opposite side to the tantalum wafer can be increased. Gloss value.

(2)容易提高樹脂膜形成用薄片及上述樹脂層之紅外線等之電磁波之透過性。其結果,對於具有樹脂膜形成用薄片及樹脂層之矽晶圓或晶片等利用電磁波進行檢查時,由於電磁波透過性高,故檢查作業效率良好。 (2) It is easy to improve the permeability of electromagnetic waves such as the sheet for forming a resin film and the infrared rays of the resin layer. As a result, when the electromagnetic wave is inspected for a silicon wafer or a wafer having a resin film-forming sheet and a resin layer, the electromagnetic wave permeability is high, and the inspection work efficiency is good.

(3)對於具有樹脂膜形成用薄片及上述樹脂層之矽晶圓照射雷射之製程中,容易避免起因於樹脂膜形成用薄片及樹脂膜存在所致之雷射擴散之問題。 (3) In the process of irradiating the laser beam with the resin film forming sheet and the resin layer, it is easy to avoid the problem of laser diffusion due to the presence of the resin film forming sheet and the resin film.

(4)例如製造20μm以下之厚度之薄樹脂膜形成用薄片時,樹脂膜形成用薄片之形成材料的組成物塗佈步驟中,容易避免起因於粒徑較大之填充材所致之塗膜形成不良等缺點。 (4) When a thin resin film-forming sheet having a thickness of 20 μm or less is produced, for example, in the composition coating step of forming a material for forming a resin film, it is easy to avoid coating film caused by a filler having a large particle diameter. Defects such as poor formation.

本發明之一樣態之樹脂膜形成用薄片設為由2種以上之組成物形成之多層體時,該樹脂膜形成用薄片之表面(α)側之形成材料的組成物較好調配上述範圍之平均粒徑之填充材(C),調整表面(α)的表面粗糙度(Ra)。 When the sheet for forming a resin film in the same state of the present invention is a multilayered body formed of two or more kinds of compositions, the composition of the material for forming the surface (α) side of the sheet for forming a resin film is preferably blended in the above range. The filler (C) having an average particle diameter adjusts the surface roughness (Ra) of the surface (α).

另一方面,表面(β)側之形成材料的組成物,基於提高自由樹脂膜形成用薄片形成之樹脂膜的與該矽晶圓為相反側之表面(β’)所測定光澤值之觀點,較好調配具有與上述範圍不同之較小平均粒徑之填充材(C’)。 On the other hand, the composition of the material for forming the surface (β) side is based on the viewpoint of improving the gloss value measured on the surface (β') of the resin film formed of the sheet for forming a free resin film on the opposite side to the tantalum wafer. It is preferred to formulate a filler (C') having a smaller average particle diameter than the above range.

作為填充材(C’)之平均粒徑通常為1~400nm,較好為1~250nm,更好為1~100nm。 The average particle diameter of the filler (C') is usually from 1 to 400 nm, preferably from 1 to 250 nm, more preferably from 1 to 100 nm.

又,本說明書中,填充材(C)及(C’)之平均粒徑意指使用動態光散射式粒度分佈計(Nanotrack Wave-UT151,日機裝股份有限公司製)測定之值。 In the present specification, the average particle diameter of the fillers (C) and (C') means a value measured by a dynamic light scattering type particle size distribution meter (Nanotrack Wave-UT 151, manufactured by Nikkiso Co., Ltd.).

本發明之一樣態中,樹脂膜形成用薄片中之填充材(C)之含量,基於將樹脂膜形成用薄片表面(α)的表面粗糙度(Ra)調整於上述範圍之觀點,以及使用該樹脂膜形成用薄片製造之附樹脂膜之晶片之信賴性良好之觀點, 相對於樹脂膜形成用薄片總量(100質量%),較好為10~80質量%,更好為20~70質量%,又更好為30~65質量%,再更好為40~60質量%。 In the same manner as in the present invention, the content of the filler (C) in the sheet for forming a resin film is adjusted based on the surface roughness (Ra) of the surface (α) of the sheet for forming a resin film, and the use thereof The reliability of the wafer with the resin film produced by the sheet for forming a resin film is good, The total amount (100% by mass) of the sheet for forming a resin film is preferably from 10 to 80% by mass, more preferably from 20 to 70% by mass, still more preferably from 30 to 65% by mass, even more preferably from 40 to 60%. quality%.

本發明之一樣態中,樹脂膜形成用薄片中之聚合物成分(A)、硬化性成分(B)及填充材(C)之合計含量,相對於樹脂膜形成用薄片總量(100質量%),較好為60質量%以上,更好為70質量%以上,又更好為80質量%以上,再更好為90質量%以上。 In the same manner as in the present invention, the total content of the polymer component (A), the curable component (B), and the filler (C) in the sheet for forming a resin film is 100% by mass based on the total amount of the sheet for forming a resin film. The amount is preferably 60% by mass or more, more preferably 70% by mass or more, still more preferably 80% by mass or more, and still more preferably 90% by mass or more.

[著色劑(D)] [Colorant (D)]

本發明之一樣態之樹脂膜形成用薄片亦可進而含有著色劑(D)。 The sheet for forming a resin film in the same state of the present invention may further contain a coloring agent (D).

藉由使樹脂膜形成用薄片中含有著色劑(D),於將具有由樹脂膜形成用薄片形成之樹脂膜之半導體晶片組裝於機器時,難於辨識半導體晶圓研削時產生之研削痕,可整理半導體晶片外觀。 When a semiconductor wafer having a resin film formed of a sheet for forming a resin film is assembled in a device by including a coloring agent (D) in the sheet for forming a resin film, it is difficult to recognize the grinding marks generated during the grinding of the semiconductor wafer. Finishing the appearance of the semiconductor wafer.

作為著色劑(D),可使用有機或無機顏料及染料。 As the colorant (D), organic or inorganic pigments and dyes can be used.

作為染料可使用例如酸性染料、反應染料、直接染料、分散染料、陽離子染料等之任一染料。 As the dye, for example, any of an acid dye, a reactive dye, a direct dye, a disperse dye, a cationic dye, or the like can be used.

又,作為顏料,並未特別限制,可自習知顏料適當選擇使用,舉例為例如酞菁系染料、異吲哚酮系黃色顏料及二酮吡咯并吡咯系紅色顏料、碳黑、氧化鐵、二氧化錳、苯胺黑、活性碳等黑色顏料等。 Further, the pigment is not particularly limited, and may be appropriately selected from conventional pigments, and examples thereof include, for example, a phthalocyanine dye, an isoindolinone yellow pigment, a diketopyrrolopyrrole red pigment, carbon black, iron oxide, and the like. Black pigments such as manganese oxide, aniline black, and activated carbon.

該等著色劑(D)可單獨使用或組合2種以上使用。 These coloring agents (D) may be used alone or in combination of two or more.

又,藉由混合使用酞菁系染料、異吲哚酮系黃色顏料及二酮吡咯并吡咯系紅色顏料,容易獲得紅外線區域之光線透過性提高且可見光透過性低之樹脂膜。 In addition, by using a phthalocyanine dye, an isoindolinone yellow pigment, and a diketopyrrolopyrrole red pigment, it is easy to obtain a resin film having improved light transmittance in the infrared region and low visible light transmittance.

作為著色劑(D)之平均粒徑較好為400nm以下,更好為300nm以下,又更好為200nm以下,再更好為100nm以下,且較好為10nm以上,更好為20nm以上。 The average particle diameter of the colorant (D) is preferably 400 nm or less, more preferably 300 nm or less, still more preferably 200 nm or less, still more preferably 100 nm or less, and still more preferably 10 nm or more, more preferably 20 nm or more.

本發明之一樣態中,樹脂膜形成用薄片中之著色劑(D)之含量,相對於樹脂膜形成用薄片總量(100質量%),較好為0.01~20質量%,更好為0.05~15質量%,又更好為0.1~10質量%,再更好為0.15~5質量%。 In the same manner of the present invention, the content of the coloring agent (D) in the sheet for forming a resin film is preferably 0.01 to 20% by mass, more preferably 0.05, based on the total amount of the sheet for forming a resin film (100% by mass). ~15% by mass, more preferably 0.1 to 10% by mass, and even more preferably 0.15 to 5% by mass.

[偶合劑(E)] [coupler (E)]

本發明之一樣態之樹脂膜形成用薄片亦可進而含有偶合劑(E)。 The sheet for forming a resin film in the same state of the present invention may further contain a coupling agent (E).

藉由含有偶合劑(E),可不損及自所得樹脂膜形成用薄片形成之樹脂膜之耐熱性,亦可提高耐水性。且亦有助於提高與矽晶圓貼附後之端部密著性。 By containing the coupling agent (E), the heat resistance of the resin film formed from the obtained sheet for forming a resin film can be prevented, and the water resistance can be improved. It also helps to improve the adhesion of the end after attaching to the wafer.

作為交聯劑(E),較好為與成分(A)或成分(B)所具有之官能基反應之化合物,更好為矽烷偶合劑。 The crosslinking agent (E) is preferably a compound which reacts with a functional group of the component (A) or the component (B), and more preferably a decane coupling agent.

作為矽烷偶合劑舉例為例如γ-縮水甘油氧基丙基三甲氧基矽烷、γ-縮水甘油氧基丙基甲基二乙氧基矽烷、β-(3,4-環氧基環己基)乙基三甲氧基矽烷、γ-(甲基丙烯醯氧 基丙基)三甲氧基矽烷、γ-胺基丙基三甲氧基矽烷、N-6-(胺基乙基)-γ-胺基丙基三甲氧基矽烷、N-6-(胺基乙基)-γ-胺基丙基甲基二乙氧基矽烷、N-苯基-γ-胺基丙基三甲氧基矽烷、γ-脲基丙基三乙氧基矽烷、γ-巰基丙基三甲氧基矽烷、γ-巰基丙基甲基二乙氧基矽烷、雙(3-三乙氧基矽烷基丙基)四硫醚、甲基三甲氧基矽烷、甲基三乙氧基矽烷、乙烯基三甲氧基矽烷、乙烯基三乙醯氧基矽烷、咪唑基矽烷等。 Examples of the decane coupling agent are, for example, γ-glycidoxypropyltrimethoxydecane, γ-glycidoxypropylmethyldiethoxysilane, β-(3,4-epoxycyclohexyl)B. Trimethoxy decane, γ-(methacrylofluorene Propyl)trimethoxydecane, γ-aminopropyltrimethoxydecane, N-6-(aminoethyl)-γ-aminopropyltrimethoxydecane, N-6-(amino B -γ-aminopropylmethyldiethoxydecane, N-phenyl-γ-aminopropyltrimethoxydecane, γ-ureidopropyltriethoxydecane, γ-mercaptopropyl Trimethoxydecane, γ-mercaptopropylmethyldiethoxydecane, bis(3-triethoxydecylpropyl)tetrasulfide, methyltrimethoxydecane, methyltriethoxydecane, Vinyl trimethoxy decane, vinyl triethoxy decane, imidazolyl decane, and the like.

該等偶合劑(E)可單獨使用或組合2種以上使用。 These coupling agents (E) may be used singly or in combination of two or more.

作為偶合劑(E),較好為寡聚物型之偶合劑。 As the coupling agent (E), an oligomer type coupling agent is preferred.

作為亦包含寡聚物型之偶合劑在內之偶合劑(E)之分子量較好為100~15000,更好為150~10000,又更好為200~5000,再更好為250~3000,又再更好為350~2000。 The molecular weight of the coupling agent (E), which also includes the oligomer-type coupling agent, is preferably from 100 to 15,000, more preferably from 150 to 10,000, still more preferably from 200 to 5,000, and even more preferably from 250 to 3,000. It is even better for 350~2000.

本發明之一樣態中,樹脂膜形成用薄片中之偶合劑(E)之含量,相對於樹脂膜形成用薄片總量(100質量%),較好為0.01~3.0質量%,更好為0.03~1.5質量%,又更好為0.05~0.8質量%,再更好為0.1~0.3質量%。 In the same manner as in the present invention, the content of the coupling agent (E) in the sheet for forming a resin film is preferably 0.01 to 3.0% by mass, more preferably 0.03, based on the total amount of the sheet for forming a resin film (100% by mass). ~1.5% by mass, more preferably 0.05 to 0.8% by mass, still more preferably 0.1 to 0.3% by mass.

[廣泛使用之添加劑(F)] [A widely used additive (F)]

本發明之一樣態所用之樹脂膜形成用薄片,在不損及本發明效果之範圍內,除上述成分以外,亦可根據需要含有廣泛使用之添加劑(F)。 The sheet for forming a resin film used in the same manner as in the present invention may contain a widely used additive (F) as needed in addition to the above components, insofar as the effects of the present invention are not impaired.

作為廣泛使用之添加劑(F)舉例為例如交聯劑、可塑劑、調平劑、抗靜電劑、抗氧化劑、離子捕捉劑、聚集 劑、鏈轉移劑等。 As a widely used additive (F), for example, a crosslinking agent, a plasticizer, a leveling agent, an antistatic agent, an antioxidant, an ion trapping agent, and aggregation are exemplified. Agent, chain transfer agent, etc.

本發明之一樣態所用之樹脂膜形成用薄片中之廣泛使用之添加劑(F)之各含量,相對於樹脂膜形成用薄片總量(100質量%),較好為0~10質量%,更好為0~5質量%,又更好為0~2質量%。 The content of the additive (F) which is widely used in the sheet for forming a resin film used in the same state of the present invention is preferably from 0 to 10% by mass based on the total amount of the sheet for forming a resin film (100% by mass). It is preferably 0 to 5 mass%, and more preferably 0 to 2 mass%.

<樹脂膜形成用薄片之製造方法> <Method for Producing Sheet for Forming Resin Film>

作為本發明之樹脂膜形成用薄片之製造方法並未特別限制,可藉由習知方法製造。 The method for producing the sheet for forming a resin film of the present invention is not particularly limited, and it can be produced by a conventional method.

例如調製成為樹脂膜形成用薄片之形成材料之含有上述各成分之樹脂膜形成用組成物後,添加適當有機溶劑稀釋,獲得樹脂膜形成用組成物之溶液。接著,將該樹脂膜形成用組成物之溶液藉由習知塗佈方法塗佈於後述支撐體上形成塗膜,使該塗膜乾燥,可製造樹脂膜形成用薄片。 For example, a resin film-forming composition containing the above-described respective components, which is a material for forming a sheet for forming a resin film, is prepared, and then diluted with an appropriate organic solvent to obtain a solution for forming a resin film. Then, the solution for forming a resin film is applied onto a support to be described later by a conventional coating method to form a coating film, and the coating film is dried to produce a sheet for forming a resin film.

又,基於使所得樹脂膜形成用薄片之表面(α)的表面粗糙度(Ra)調整於上述範圍之觀點,作為樹脂膜形成用薄片之製造方法,較好具有將樹脂膜形成用薄片之形成材料的樹脂膜形成用組成物塗佈於具有表面粗糙度(Ra)為40nm以上之表面的支撐體之該表面上形成塗膜,並具有乾燥該塗膜之步驟。 In addition, from the viewpoint of adjusting the surface roughness (Ra) of the surface (α) of the obtained sheet for forming a resin film to the above range, it is preferred to form the sheet for forming a resin film as a method for producing a sheet for forming a resin film. The resin film-forming composition of the material is coated on the surface of the support having a surface having a surface roughness (Ra) of 40 nm or more to form a coating film, and has a step of drying the coating film.

上述樹脂膜形成用組成物亦可添加適當溶劑予以稀釋,作成樹脂膜形成用組成物之溶液之形態。 The resin film-forming composition may be diluted with a suitable solvent to form a solution of a resin film-forming composition.

又,上述支撐體所具有之該表面之表面粗糙度(Ra)較好為40nm上,更好為70nm以上,又更好為100nm以 上,再更好為200nm以上,又再更好為300nm以上。且較好為1000nm以下,更好為800nm以下,又更好為500nm以下。 Further, the surface roughness (Ra) of the surface of the support body is preferably 40 nm, more preferably 70 nm or more, and still more preferably 100 nm. Above, it is better to be 200 nm or more, and more preferably 300 nm or more. It is preferably 1000 nm or less, more preferably 800 nm or less, and still more preferably 500 nm or less.

又,本發明之一樣態之樹脂膜形成用薄片為多層體時,作為該樹脂膜形成用薄片之製造方法,亦可為具有例如於2個以上之支撐體上,分別塗佈樹脂膜形成用組成物之溶液形成塗膜,貼合該塗膜並積層塗膜後,進行乾燥之步驟之製造方法。 In the case where the sheet for forming a resin film of the present invention is a multilayer film, the method for producing the sheet for forming a resin film may be applied to a resin film, for example, on two or more supports. A method of producing a coating film, laminating the coating film, and laminating the coating film, followed by drying.

樹脂膜形成用組成物之溶液調製所用之有機溶劑舉例為例如甲苯、乙酸乙酯、甲基乙基酮等。 The organic solvent used for the solution preparation of the resin film-forming composition is exemplified by, for example, toluene, ethyl acetate, methyl ethyl ketone or the like.

調配有機溶劑時之樹脂膜形成用組成物之溶液之固體成分濃度較好為10~80質量%,更好為20~70質量%,又更好為30~65質量%。 The solid content concentration of the solution of the resin film-forming composition in the preparation of the organic solvent is preferably from 10 to 80% by mass, more preferably from 20 to 70% by mass, even more preferably from 30 to 65% by mass.

作為塗佈方法,舉例為例如旋轉塗佈法、噴霧塗佈法、棒塗佈法、刮刀塗佈法、輥塗佈法、輥刀塗佈法、刮板塗佈法、模嘴塗佈法、凹版塗佈法等。 Examples of the coating method include a spin coating method, a spray coating method, a bar coating method, a knife coating method, a roll coating method, a roll coating method, a blade coating method, and a die coating method. , gravure coating method, and the like.

<樹脂膜形成用薄片之用途> <Use of Sheet for Forming Resin Film>

本發明之一樣態之樹脂膜形成用薄片可貼附於面朝下方式之晶片用半導體晶圓或半導體晶片等之矽晶圓等之工件背面,而於工件上形成樹脂膜。該樹脂膜具有作為保護半導體晶圓或半導體晶片等之工件背面之保護膜發揮功能。例如貼附於半導體晶圓時,由於樹脂膜具有補強晶圓之功能,故可防止晶圓破損等。 The sheet for forming a resin film in the same state of the present invention can be attached to the back surface of a workpiece such as a semiconductor wafer for wafer facing down, a wafer such as a semiconductor wafer, or the like, and a resin film is formed on the workpiece. This resin film functions as a protective film for protecting the back surface of a workpiece such as a semiconductor wafer or a semiconductor wafer. For example, when attached to a semiconductor wafer, since the resin film has a function of reinforcing the wafer, it is possible to prevent wafer damage or the like.

亦即,本發明之一樣態之樹脂膜形成用薄片較好為用以於矽晶圓上形成保護膜之保護膜形成用薄片。 In other words, the sheet for forming a resin film in the same state of the present invention is preferably a sheet for forming a protective film for forming a protective film on a tantalum wafer.

又,由本發明之一樣態之樹脂膜形成用薄片形成之樹脂膜亦可賦予作為接著薄片之功能。亦即,使用本發明之一樣態之樹脂膜形成用薄片形成之樹脂膜具有作為接著膜之功能時,可將具有該樹脂膜之晶片接著於晶粒焊接部或另半導體晶片等之其他構件上(晶片搭載部上),可助於提高用以製造半導體裝置之生產性。 Further, the resin film formed of the sheet for forming a resin film in the same manner of the present invention can also be provided as a function of the succeeding sheet. In other words, when the resin film formed by using the sheet for forming a resin film of the present invention has a function as a bonding film, the wafer having the resin film can be attached to other members such as a die bonding portion or another semiconductor wafer. (on the wafer mounting portion), it is possible to improve the productivity of manufacturing a semiconductor device.

亦即,本發明之一樣態之樹脂膜形成用薄片亦可作為用以於矽晶圓上形成接著膜之接著膜形成用薄片。 In other words, the sheet for forming a resin film in the same state of the present invention can also be used as a sheet for forming an adhesive film for forming an adhesive film on a tantalum wafer.

[樹脂膜形成用複合薄片之構成] [Composition of composite sheet for resin film formation]

本發明之樹脂膜形成用複合薄片(以下亦簡稱為「複合薄片」)具有本發明之樹脂膜形成用薄片與支撐體。 The composite sheet for forming a resin film of the present invention (hereinafter also simply referred to as "composite sheet") has the sheet for forming a resin film of the present invention and a support.

又,本發明之一樣態之複合薄片形態並未特別限制,可為例如長條膠帶狀、單片標籤等之形態。 Further, the form of the composite sheet in the same state of the present invention is not particularly limited, and may be in the form of, for example, a long tape shape or a single-piece label.

圖1係本發明之一樣態之樹脂膜形成用複合薄片之剖面圖。 Fig. 1 is a cross-sectional view showing a composite sheet for forming a resin film in the same state of the invention.

作為本發明之一樣態之複合薄片,舉例如圖1(a)所示,具有於支撐體11上直接積層樹脂膜形成用薄片10之構成之複合薄片1a。 As a composite sheet of the present invention, as shown in Fig. 1 (a), a composite sheet 1a having a structure in which a resin film forming sheet 10 is directly laminated on a support 11 is provided.

作為本發明之一樣態之複合薄片之樹脂膜形成用薄片10之形狀,只要為可與被黏著體的矽晶圓大致相同形狀或包含矽晶圓形狀之形狀即可。 The shape of the sheet 10 for forming a resin film as a composite sheet in the same state of the present invention may be any shape that is substantially the same as the shape of the tantalum wafer to be adhered or includes a shape of a tantalum wafer.

又,圖1(a)中之複合薄片1a係與支撐體11及樹脂膜形成用薄片10大致相同形狀,但亦可為如圖1(b)所示,樹脂膜形成用薄片10之形狀比支撐體11之形狀小之複合薄片1b。 Further, the composite sheet 1a in Fig. 1(a) has substantially the same shape as the support 11 and the resin film-forming sheet 10, but may have a shape ratio of the resin film-forming sheet 10 as shown in Fig. 1(b). The composite sheet 1b having a small shape of the support body 11.

又,作為本發明之一樣態之複合薄片,舉例如圖1(c)所示,具有環狀之治具接著層12之複合薄片1c。 Further, as a composite sheet of the same state of the present invention, as shown in Fig. 1 (c), a composite sheet 1c having a ring-shaped jig and a layer 12 is provided.

環狀之治具接著層12係於與環狀框架等之治具接著時提高對於該治具之接著力而設置者,可自具有基材(芯材)之兩面黏著薄片或黏著劑而形成。 The annular jig adjoining layer 12 is provided to be attached to a jig of a ring frame or the like, and is provided for adhesion to the jig, and may be formed by adhering a sheet or an adhesive on both sides of the substrate (core material). .

又,圖1(c)所示之複合薄片1c係顯示對於圖1(a)之複合薄片1a進而設置治具接著層12之構成,但作為本發明之一樣態之複合薄片,亦舉例為於圖1(b)之複合薄片1b之支撐體11之面上設置治具接著層12之構成之複合薄片。 Further, the composite sheet 1c shown in Fig. 1(c) shows a configuration in which the composite sheet 1a of Fig. 1(a) is further provided with the jig-attach layer 12, but the composite sheet which is the same as the present invention is also exemplified as A composite sheet having a structure of a jig subsequent layer 12 is provided on the surface of the support 11 of the composite sheet 1b of Fig. 1(b).

作為本發明之一樣態之複合薄片,亦可為如圖1(d)所示,具有樹脂膜形成用薄片10由2個支撐體11、11’夾持之構成之複合薄片1d。 The composite sheet of the same state as the present invention may have a composite sheet 1d having a resin film forming sheet 10 sandwiched between two supports 11 and 11' as shown in Fig. 1(d).

又,與複合薄片1d之構成相同,於圖1(b)之複合薄片1b之露出之樹脂膜形成用薄片10之面上亦可設置與支撐體11不同之支撐體。 Further, similarly to the configuration of the composite sheet 1d, a support different from the support 11 may be provided on the surface of the exposed resin film forming sheet 10 of the composite sheet 1b of Fig. 1(b).

又,同樣地,亦可於圖1(c)所示之複合薄片1c之樹脂膜形成用薄片10之面上及治具接著層12之面上,設置與支撐體11不同之支撐體。 In the same manner, a support different from the support 11 may be provided on the surface of the resin film-forming sheet 10 of the composite sheet 1c shown in Fig. 1(c) and the surface of the jig-attach layer 12.

<支撐體> <support>

本發明之一樣態之複合薄片所具有之支撐體係發揮防止樹脂膜形成用薄片之表面上附著塵埃等之剝離薄片,或於切晶步驟等用以保護樹脂膜形成用薄片表面之切晶薄片等之角色者。 The support system of the composite sheet of the same state of the present invention exhibits a release sheet which prevents dust or the like from adhering to the surface of the sheet for forming a resin film, or a crystallized sheet for protecting the surface of the sheet for forming a resin film, such as a dicing step. The role of the person.

本發明所用之支撐體較好為具有樹脂薄膜之構成。 The support used in the present invention preferably has a constitution of a resin film.

作為該樹脂膜舉例為例如低密度聚乙烯(LDPE)薄膜或直鏈低密度聚乙烯(LLDPE)薄膜等之聚乙烯薄膜、乙烯/丙烯共聚物薄膜、聚丙烯薄膜、聚丁烯薄膜、聚丁二烯薄膜、聚甲基戊烯薄膜、聚氯乙烯薄膜、氯乙烯共聚物薄膜、聚對苯二甲酸乙二酯薄膜、聚萘二甲酸乙二酯薄膜、聚對苯二甲酸丁二酯薄膜、聚胺基甲酸酯薄膜、乙烯/乙酸乙烯酯共聚物薄膜、聚胺基甲酸酯薄膜、乙烯/乙酸乙烯酯共聚物薄膜、離聚物樹脂薄膜、乙烯/(甲基)丙烯酸共聚物薄膜、乙烯/(甲基)丙烯酸酯共聚物薄膜、聚苯乙烯薄膜、聚碳酸酯薄膜、聚醯亞胺薄膜、氟樹脂薄膜等。 The resin film is exemplified by a polyethylene film such as a low density polyethylene (LDPE) film or a linear low density polyethylene (LLDPE) film, an ethylene/propylene copolymer film, a polypropylene film, a polybutene film, and a polybutylene. Diene film, polymethylpentene film, polyvinyl chloride film, vinyl chloride copolymer film, polyethylene terephthalate film, polyethylene naphthalate film, polybutylene terephthalate film , polyurethane film, ethylene/vinyl acetate copolymer film, polyurethane film, ethylene/vinyl acetate film, ionomer resin film, ethylene/(meth)acrylic acid copolymer Film, ethylene/(meth)acrylate copolymer film, polystyrene film, polycarbonate film, polyimide film, fluororesin film, and the like.

本發明之一樣態所用之基材可為1種樹脂薄膜所成之單層,亦可為積層2種以上樹脂薄膜之積層薄膜。 The substrate used in the same manner as in the present invention may be a single layer of one type of resin film, or a laminated film of two or more types of resin films.

又,上述樹脂薄膜亦可為交聯薄膜。 Further, the resin film may be a crosslinked film.

且,該等樹脂薄膜亦可使用著色者或施以印刷者。 Further, the resin film may be a colorant or a printer.

再者,樹脂薄膜可藉由使熱塑性樹脂擠出成形而薄片化,亦可經延伸者,亦可使用以特定手段使硬化性樹脂薄 膜化及硬化而薄片化者。 Further, the resin film can be thinned by extrusion molding of the thermoplastic resin, or can be extended or used to make the curable resin thin by a specific means. Membrane and hardened and thinned.

該等樹脂薄膜中,基於耐熱性優異且為了具有適度柔軟性而具有延展適性,亦易於維持拾取適性之觀點,較好為包含聚丙烯薄膜之基材。 Among these resin films, a base material containing a polypropylene film is preferred because it is excellent in heat resistance, has ductility in order to have moderate flexibility, and is easy to maintain pick-up property.

又,作為包含聚丙烯薄膜之基材之構成,可為僅由聚丙烯薄膜所成之單層構造,亦可為由聚丙烯薄膜與其他樹脂薄膜所成之多層構造。 Further, the structure of the substrate including the polypropylene film may be a single layer structure formed only of a polypropylene film, or may have a multilayer structure composed of a polypropylene film and another resin film.

樹脂膜形成用薄片為熱硬化性時,藉由使構成基材之樹脂薄膜具有耐熱性,可抑制基材因熱而損傷,抑制半導體裝置製造製程中之缺陷發生。 When the resin film-forming sheet is thermosetting, the resin film constituting the substrate has heat resistance, thereby suppressing damage of the substrate due to heat and suppressing occurrence of defects in the semiconductor device manufacturing process.

支撐體作為防止於樹脂膜形成用薄片表面附著塵埃等之剝離薄片使用時,作為該支撐體較好為與矽晶圓貼附時或切晶步驟時容易自樹脂膜形成用薄片剝離之樹脂薄膜。 When the support is used as a release sheet that prevents dust or the like from adhering to the surface of the sheet for forming a resin film, the support is preferably a resin film which is easily peeled off from the resin film formation sheet when attached to the ruthenium wafer or during the dicing step. .

又,作為該支撐體,亦可使用於上述樹脂薄膜表面施以剝離處理之樹脂薄膜。 Further, as the support, a resin film which is subjected to a release treatment on the surface of the resin film may be used.

作為該剝離處理方法,較好為於上述樹脂薄膜表面上設置由剝離劑形成之剝離膜之方法。 As the peeling treatment method, a method of providing a release film formed of a release agent on the surface of the resin film is preferred.

作為該剝離劑舉例為例如包含自丙烯酸系樹脂、醇酸系樹脂、聚矽氧系樹脂、氟系樹脂、不飽和聚酯系樹脂、聚烯烴系樹脂、蠟系樹脂等選出之樹脂之剝離劑等。 The release agent is, for example, a release agent containing a resin selected from the group consisting of an acrylic resin, an alkyd resin, a polyoxymethylene resin, a fluorine resin, an unsaturated polyester resin, a polyolefin resin, and a wax resin. Wait.

支撐體作為於切晶步驟等中用以固定樹脂膜形成用薄片之切晶薄片使用時,作為該支撐體,較好為於上述樹脂薄膜上具有由黏著劑形成之黏著劑層之黏著薄 片。 When the support is used as a dicing sheet for fixing a sheet for forming a resin film in a dicing step or the like, it is preferable that the support has an adhesive layer formed of an adhesive layer formed of an adhesive on the resin film. sheet.

作為該黏著劑中所含之黏著性樹脂,著眼於黏著性樹脂之構造時,舉例為例如丙烯酸系樹脂、胺基甲酸酯系樹脂、橡膠系樹脂、聚矽氧系樹脂、乙烯醚系樹脂等,著眼於機能時,舉例為例如能量線硬化型樹脂等。 When the adhesive resin contained in the adhesive is focused on the structure of the adhesive resin, for example, an acrylic resin, a urethane resin, a rubber resin, a polyoxyn resin, or a vinyl ether resin is exemplified. When focusing on the function, for example, an energy ray-curable resin or the like is exemplified.

本發明之一樣態中,基於拾取性良好之觀點,較好包含能量線硬化型樹脂之黏著劑。 In the same manner as in the present invention, an adhesive of an energy ray-curable resin is preferably contained from the viewpoint of good pickup property.

作為支撐體厚度,係根據用途適當選擇,但較好為10~500μm,更好為20~350μm,又更好為30~200μm。 The thickness of the support is appropriately selected depending on the use, but is preferably from 10 to 500 μm, more preferably from 20 to 350 μm, still more preferably from 30 to 200 μm.

又,上述支撐體厚度不僅為構成支撐體之樹脂薄膜厚度,於具有黏著劑層或剝離膜時,亦包含該黏著劑層或剝離膜之厚度。 Further, the thickness of the support is not only the thickness of the resin film constituting the support, but also the thickness of the adhesive layer or the release film when the adhesive layer or the release film is provided.

<治具接著層> <Jigs and layers>

治具接著層可為具有基材(芯材)之雙面黏著薄片或可由包含黏著劑之黏著劑組成物形成。 The jig adhesive layer may be a double-sided adhesive sheet having a substrate (core material) or may be formed of an adhesive composition containing an adhesive.

作為該基材(芯材)舉例可作為上述基材使用之樹脂薄膜,較好為聚丙烯薄膜。 As the base material (core material), a resin film which can be used as the above-mentioned base material is preferable, and a polypropylene film is preferable.

且,作為上述黏著劑,舉例為例如丙烯酸系樹脂、胺基甲酸酯系樹脂、橡膠系樹脂、聚矽氧系樹脂、乙烯醚系樹脂等。 Further, examples of the pressure-sensitive adhesive include an acrylic resin, a urethane resin, a rubber resin, a polyoxyn resin, and a vinyl ether resin.

治具接著層厚度較好為1~80μm,更好為5~60μm,又更好為10~40μm。 The thickness of the adhesive layer is preferably from 1 to 80 μm, more preferably from 5 to 60 μm, even more preferably from 10 to 40 μm.

[本發明另一樣態之樹脂膜形成用複合薄片] [Composite sheet for forming a resin film according to another aspect of the present invention]

作為本發明其他樣態,舉例為以下之樹脂膜形成用複合薄片(以下亦稱為「複合薄片(1)」)。 The other aspect of the present invention is exemplified by the following composite sheet for resin film formation (hereinafter also referred to as "composite sheet (1)").

本發明之一樣態之複合薄片(1)係具有貼附於矽晶圓且用以於該矽晶圓上形成樹脂膜之樹脂膜形成用薄片與支撐體(I)者,係與上述圖1所示之複合薄片1a~1d相同構成。 The composite sheet (1) of the present invention has a sheet for forming a resin film and a support (I) for forming a resin film on the tantalum wafer, which is attached to the above-mentioned FIG. The composite sheets 1a to 1d shown have the same structure.

惟,複合薄片(1)具有與矽晶圓貼附側之前述樹脂膜形成用薄片的表面(α)與表面粗糙度為40nm以上之支撐體(I)的表面(i)直接積層之構成。 The composite sheet (1) has a structure in which the surface (α) of the resin film-forming sheet on the side of the enamel wafer is directly laminated with the surface (i) of the support (I) having a surface roughness of 40 nm or more.

自複合薄片(1)除去支撐體(I)時露出之前述樹脂膜形成用薄片表面(α)認為係以顯示支撐體(I)之表面(i)上形成之表面粗糙度(Ra)為40nm以上之凹凸相同程度或比支撐體(I)之表面(i)上形成之表面粗糙度(Ra)小之表面粗糙度(Ra)之方式移行者。 The surface (α) of the above-mentioned resin film-forming sheet which is exposed when the support (I) is removed from the composite sheet (1) is considered to have a surface roughness (Ra) of 40 nm formed on the surface (i) of the display support (I). The above concavities and convexities are the same as or less than the surface roughness (Ra) which is smaller than the surface roughness (Ra) formed on the surface (i) of the support (I).

因此,自複合薄片(1)除去支撐體(1)後之樹脂膜形成用薄片之表面(α)之表面粗糙度(Ra)可考慮為發揮二次加工性之改善效果之程度之特定值以上,與上述本發明之樹脂膜形成用薄片同樣具有二次加工性改善效果。 Therefore, the surface roughness (Ra) of the surface (α) of the sheet for forming a resin film after removing the support (1) from the composite sheet (1) can be considered to be a specific value or more to the extent that the secondary workability is improved. In the same manner as the sheet for forming a resin film of the present invention described above, the secondary workability improving effect is obtained.

本發明之一樣態之複合薄片(1)所具有之樹脂膜形成用薄片較好具有熱硬化性。 The sheet for forming a resin film which the composite sheet (1) of the same state of the present invention has is preferably thermosetting.

若為具有熱硬化性之樹脂膜形成用薄片,於將該樹脂膜形成用薄片貼附於矽晶圓後之加熱步驟中,樹脂膜形成 用薄片之表面(α)之凹凸形狀易變形,於與矽晶圓之界面,難以發生起因於樹脂膜形成用薄片表面(α)之凹凸形狀所致之空隙。其結果,於矽晶圓上形成之樹脂膜可抑制起因於該空隙之光線散射,容易藉由目視或紅外線等之電磁波進行具有樹脂膜之矽晶圓或晶片檢查等之觀察。 In the heating step after the resin film forming sheet is attached to the tantalum wafer, the resin film is formed as a sheet for forming a resin film having thermosetting properties. The uneven shape of the surface (α) of the sheet is easily deformed, and the void due to the uneven shape of the surface (α) of the sheet for forming a resin film is less likely to occur at the interface with the tantalum wafer. As a result, the resin film formed on the wafer can suppress light scattering due to the void, and it is easy to observe the wafer or wafer inspection with the resin film by electromagnetic waves such as visual observation or infrared rays.

本發明之一樣態之複合薄片(1)所具有之樹脂膜形成用薄片基於賦予熱硬化性之觀點,較好含有上述熱硬化性成分(B1)。 The sheet for forming a resin film of the composite sheet (1) of the present invention preferably contains the thermosetting component (B1) from the viewpoint of imparting thermosetting properties.

複合薄片(1)所具有之支撐體(I)去除後之樹脂膜形成用薄片之表面粗糙度(Ra)較好為40nm以上,更好為45nm以上,又更好為50nm以上,再更好為53nm以上,又再更好為55nm以上,且較好為200nm以下,更好為150nm以下,再更好為100nm以下。 The surface roughness (Ra) of the sheet for forming a resin film after the support (I) having the composite sheet (1) is preferably 40 nm or more, more preferably 45 nm or more, and even more preferably 50 nm or more. It is 53 nm or more, and more preferably 55 nm or more, and more preferably 200 nm or less, more preferably 150 nm or less, still more preferably 100 nm or less.

又,作為支撐體(I)之表面(i)之表面粗糙度(Ra)較好為40nm以上,更好為70nm以上,又更好為100nm以上,再更好為200nm以上,又再更好為300nm以上,且較好為1000nm以下,更好為800nm以下,再更好為500nm以下。 Further, the surface roughness (Ra) of the surface (i) as the support (I) is preferably 40 nm or more, more preferably 70 nm or more, still more preferably 100 nm or more, and even more preferably 200 nm or more. It is 300 nm or more, and preferably 1000 nm or less, more preferably 800 nm or less, and still more preferably 500 nm or less.

作為複合薄片(1)所具有之支撐體(I),若為表面粗糙度(Ra)成為上述範圍之方式進行表面處理而為可剝離之支撐體則無特別限制,但較好為由紙或樹脂薄膜構成,基於減低塵埃發生之可能性之觀點,更好由樹脂薄膜構成。 The support (I) of the composite sheet (1) is not particularly limited as long as the surface roughness (Ra) is in the above range and is a peelable support, but it is preferably paper or The resin film is preferably composed of a resin film from the viewpoint of reducing the possibility of occurrence of dust.

作為調整支撐體(I)之表面(i)之表面粗糙度 (Ra)之方法舉例為例如於構成支撐體(I)之樹脂薄膜中含有填充材之方法、或設有自含有填充材之剝離劑形成之剝離膜之方法等。 As the surface roughness of the surface (i) of the adjustment support (I) The method of (Ra) is, for example, a method of containing a filler in a resin film constituting the support (I), or a method of providing a release film formed from a release agent containing a filler.

且,於支撐體(I)係由藉由熔融擠出製造之樹脂薄膜構成時,亦可將熔融之樹脂射出於粗表面形狀之輥上,作成將表面粗糙度(Ra)調整為上述範圍之樹脂薄膜。 Further, when the support (I) is composed of a resin film produced by melt extrusion, the molten resin may be sprayed onto a roll having a rough surface shape to adjust the surface roughness (Ra) to the above range. Resin film.

此外,作為支撐體(I)之形成材料,係使用紙或不織布等之其性質上表面較粗之材料,亦可調整支撐體(I)表面(i)之表面粗糙度(Ra)。 Further, as the material for forming the support (I), a material having a relatively thick surface such as paper or non-woven fabric is used, and the surface roughness (Ra) of the surface (i) of the support (I) can be adjusted.

又,複合薄片(1)亦可為如圖1(d)所示之複合薄片1d,具有於樹脂膜形成用薄片之與表面(α)相反側之表面(β)上再直接積層第二支撐體(II)之構成之複合薄片。 Further, the composite sheet (1) may be a composite sheet 1d as shown in Fig. 1(d), and has a second support directly laminated on the surface (β) on the side opposite to the surface (α) of the sheet for forming a resin film. A composite sheet composed of the body (II).

該複合薄片所具有之樹脂膜形成用薄片較好具有熱硬化性。因此,該樹脂膜形成用薄片較好含有上述熱硬化性成分(B1)。 The sheet for forming a resin film which the composite sheet has is preferably thermosetting. Therefore, the sheet for forming a resin film preferably contains the above-mentioned thermosetting component (B1).

又,如圖1(d)所示,於具有樹脂膜形成用薄片由支撐體(I)及支撐體(II)夾持之構成之複合薄片(1)中,將樹脂膜形成用薄片之表面(α)貼附於矽晶圓後,不剝離支撐體(II)而以積層該支撐體(II)與樹脂膜形成用薄片之狀態,使該樹脂膜形成用薄片熱硬化,自所形成之樹脂膜之與該矽晶圓相反側之表面(β’)測定之光澤值有變高之傾向。該光澤值高於使用不具有支撐體(II)之複合薄片所形成之樹脂膜表面(β’)之光澤值、或高於以剝離支撐體(II)而使樹脂膜形成用薄片表面(β)露出之狀態熱硬化而形成之 樹脂膜表面(β’)之光澤值。 Further, as shown in Fig. 1 (d), in the composite sheet (1) having the resin film-forming sheet sandwiched between the support (I) and the support (II), the surface of the resin film-forming sheet is used. (α) is attached to the enamel wafer, and the support film (II) and the resin film-forming sheet are laminated without being peeled off from the support (II), and the resin film-forming sheet is thermally cured. The gloss value measured on the surface (β') of the resin film on the opposite side to the tantalum wafer tends to be high. The gloss value is higher than the gloss value of the surface of the resin film (β') formed using the composite sheet having no support (II), or higher than the surface of the sheet for forming a resin film by peeling off the support (II) (β) ) exposed to form a state of thermal hardening The gloss value of the surface (β') of the resin film.

亦即,例如即使起因於使用平均粒徑較大之填充材作為填充材(C)等而使樹脂膜表面(β’)之光澤值變低時,於將複合薄片(1)貼附於矽晶圓後,不剝離支撐體(II)而以該支撐體(II)與樹脂膜形成用薄片積層之狀態,使該樹脂膜形成用薄片熱硬化,亦可形成雷射印字之視認性高之樹脂膜。 In other words, for example, when the gloss value of the surface (β') of the resin film is lowered by using a filler having a large average particle diameter as the filler (C) or the like, the composite sheet (1) is attached to the crucible. After the wafer is not peeled off from the support (II), the support film (II) and the resin film-forming sheet are laminated, and the resin film-forming sheet is thermally cured, and the visibility of the laser print can be high. Resin film.

將樹脂膜形成用薄片製成具有熱硬化性者時,只要於樹脂膜形成用薄片中含有上述熱硬化性成分(B1)即可。 When the sheet for forming a resin film is made to have thermosetting properties, the thermosetting component (B1) may be contained in the sheet for forming a resin film.

作為支撐體(II),舉例為與上述本發明之複合薄片所具有之支撐體相同者,具體舉例為上述樹脂薄膜、具有剝離膜之樹脂薄膜、具有黏著劑層之黏著薄片等。 The support (II) is exemplified by the above-mentioned resin film, a resin film having a release film, an adhesive sheet having an adhesive layer, and the like, as the support of the composite sheet of the present invention.

又,支撐體(II)為具有黏著劑層之黏著薄片時,複合薄片(1)較好具有該黏著劑層與前述樹脂膜形成用薄片表面(β)直接積層之構成。該構成中,黏著劑層係由包含能量線硬化型樹脂之黏著劑形成,預先進行能量線照射而硬化作成黏著劑層,以該支撐體(II)與樹脂膜形成用薄片積層之狀態,使該樹脂膜形成用薄片熱硬化,可提高所形成之樹脂膜表面(β’)之光澤值。 Further, when the support (II) is an adhesive sheet having an adhesive layer, the composite sheet (1) preferably has a structure in which the adhesive layer and the surface (β) of the resin film-forming sheet are directly laminated. In this configuration, the adhesive layer is formed of an adhesive containing an energy ray-curable resin, and is cured by energy ray irradiation to form an adhesive layer, and the support (II) and the resin film-forming sheet are laminated. This sheet for forming a resin film is thermally cured, and the gloss value of the surface (β') of the formed resin film can be improved.

[矽晶圓之再生方法] [矽 wafer regeneration method]

自使矽晶圓與本發明之樹脂膜形成用薄片表面(α)貼附之積層體剝離該樹脂膜形成用薄片使矽晶圓再生之方法,舉例為例如具有下述步驟(1)~(2)之矽晶圓之再生方 法。 The method of regenerating the tantalum wafer by peeling the laminate of the resin film forming sheet from the laminate of the resin film forming sheet surface (α) of the present invention, for example, has the following steps (1) to (1) 2) After the wafer is regenerated law.

步驟(1):將具有基材及黏著劑層之黏著薄片之該黏著劑層貼附於前述積層體之樹脂膜形成用薄片之與矽晶圓貼附之表面(α)相反側之表面(β)上之步驟 Step (1): attaching the adhesive layer having the adhesive sheet of the substrate and the adhesive layer to the surface of the surface of the resin film forming sheet of the laminate (opposite to the surface (α) to which the tantalum wafer is attached ( Step on β)

步驟(2):拉伸於步驟(1)貼附之前述黏著劑薄片,將貼附於前述矽晶圓之前述樹脂膜形成用薄片剝離之步驟。 Step (2): a step of stretching the above-mentioned adhesive sheet attached to the step (1) and peeling off the resin film forming sheet attached to the tantalum wafer.

上述矽晶圓之再生方法係可利用於貼附於矽晶圓後剝離時,具有矽晶圓不破損且不會產生殘渣而可剝離之優異二次加工性之本發明之樹脂膜形成用薄片之性質者。 The method for regenerating the ruthenium wafer can be used for the resin film-forming sheet of the present invention which has excellent secondary workability in which the ruthenium wafer is not damaged and is detached without causing residue and can be peeled off. The nature of the person.

又,該矽晶圓之再生方法不僅可適用於使矽晶圓與本發明之樹脂膜形成用薄片表面(α)剛貼附後之積層體,亦可適用於貼附後經過24小時左右,矽晶圓與樹脂膜形成用薄片之密著性提高之狀態之積層體。 In addition, the method for regenerating the tantalum wafer can be applied not only to the laminate in which the tantalum wafer and the surface of the resin film forming sheet (α) of the present invention are attached, but also to the application of the laminate for about 24 hours. A laminate in a state in which the adhesion between the wafer and the resin film forming sheet is improved.

<步驟(1)> <Step (1)>

步驟(1)係將具有基材及黏著劑層之黏著薄片之該黏著劑層貼附於前述積層體之樹脂膜形成用薄片之與矽晶圓貼附之表面(α)相反側之表面(β)上之步驟。 In the step (1), the adhesive layer having the adhesive sheet of the substrate and the adhesive layer is attached to the surface of the resin film-forming sheet of the laminate which is opposite to the surface (α) to which the tantalum wafer is attached ( Step on β).

矽晶圓不限於單片化前之晶圓,亦可為例如先以切晶法,亦即藉由將自矽晶圓之與研削面相反側之面設置溝槽,進行研削直至到達溝槽而使矽晶圓單片化為晶片之方法,已經進行單片化者。 The germanium wafer is not limited to the wafer before the singulation, and may be, for example, first diced, that is, by providing a groove from the surface of the wafer opposite to the grinding surface, and then grinding until reaching the trench The method of singulating a wafer into a wafer has been singulated.

作為本步驟所用之黏著薄片為具有基材及黏 著劑層者。又,將具有由黏著薄片所成之支撐體(II)之複合薄片(1)貼附於矽晶圓時,支撐體(II)於本步驟亦可作為「黏著薄片」使用。 The adhesive sheet used in this step has a substrate and a paste The layer of the agent. Further, when the composite sheet (1) having the support (II) made of the adhesive sheet is attached to the tantalum wafer, the support (II) can also be used as an "adhesive sheet" in this step.

作為該基材,較好為樹脂薄膜,舉例為上述支撐體項目中例示之樹脂薄膜。 The substrate is preferably a resin film, and is exemplified by the resin film exemplified in the above-mentioned support item.

作為形成該黏著劑層之黏著劑,若為具有步驟(2)之可使樹脂膜形成用薄片自矽晶圓剝離之程度之黏著力者則無特別限制。 The adhesive for forming the pressure-sensitive adhesive layer is not particularly limited as long as it has the adhesion to the extent that the resin film-forming sheet is peeled off from the wafer by the step (2).

具體之黏著劑舉例為例如丙烯酸系黏著劑、胺基甲酸酯系黏著劑、聚矽氧系黏著劑等。 Specific examples of the adhesive include, for example, an acrylic adhesive, a urethane adhesive, a polyoxygen adhesive, and the like.

作為該黏著薄片之形狀並未特別限定,基於接下來之步驟(2)之操作性之觀點,較好與樹脂膜形成用薄片相同形狀,或比樹脂膜形成用薄片大的形狀之黏著薄片。 The shape of the adhesive sheet is not particularly limited, and is preferably an adhesive sheet having the same shape as the resin film-forming sheet or a shape larger than the resin film-forming sheet, from the viewpoint of the operability of the next step (2).

本步驟中,表面(β)與黏著薄片之黏著劑層之貼附方法可使用機器貼附亦可以手作業進行。 In this step, the attachment method of the surface (β) and the adhesive layer of the adhesive sheet can be carried out by using a machine attached or manually.

又,將上述本發明之一樣態之複合薄片具有之樹脂膜形成用薄片之表面(α)貼附於矽晶圓上,於表面(β)側已積層作為支撐體之切晶薄片等黏著薄片時,該黏著薄片亦可作為本步驟之黏著薄片加以利用。 In addition, the surface (α) of the sheet for forming a resin film having the composite sheet of the same aspect of the present invention is attached to a tantalum wafer, and an adhesive sheet such as a diced sheet which is a support on the surface (β) side is laminated. The adhesive sheet can also be utilized as an adhesive sheet of this step.

<步驟(2)> <Step (2)>

步驟(2)係拉伸於步驟(1)貼附之前述黏著薄片,將貼附於前述矽晶圓之前述樹脂膜形成用薄片剝離之步驟。 The step (2) is a step of stretching the adhesive sheet attached to the step (1) and peeling off the resin film forming sheet attached to the tantalum wafer.

本步驟中,由於本發明之樹脂膜形成用薄片之貼附於矽晶圓之表面(α)之表面粗糙度(Ra)調整於前述範圍內,故藉由將步驟(1)中貼附於表面(β)之黏著薄片拉伸,亦可與樹脂膜形成用薄片一起被拉動,可將該樹脂膜形成用薄片自矽晶圓剝離。 In this step, since the surface roughness (Ra) of the surface (α) attached to the ruthenium wafer of the sheet for forming a resin film of the present invention is adjusted within the above range, the step (1) is attached thereto. The adhesive sheet of the surface (β) is stretched, and can be pulled together with the sheet for forming a resin film, and the sheet for forming a resin film can be peeled off from the wafer.

作為黏著薄片之剝離速度及剝離角度並未特別限制,可適當設定。 The peeling speed and the peeling angle of the adhesive sheet are not particularly limited and can be appropriately set.

又,本步驟中可使用機器拉伸黏著薄片,但基於操作性之觀點,較好以手作業拉伸黏著薄片,自矽晶圓剝離前述樹脂膜形成用薄片。 In this step, the adhesive sheet can be stretched by a machine. However, from the viewpoint of workability, it is preferred to stretch the adhesive sheet by hand and peel the sheet for forming a resin film from the wafer.

又,本步驟中,樹脂膜形成用薄片剝離後,根據需要,亦可以乙醇等有機溶劑洗淨矽晶圓表面。 Further, in this step, after the sheet for forming a resin film is peeled off, the surface of the wafer may be washed with an organic solvent such as ethanol, if necessary.

經過以上步驟,可使暫時貼附樹脂膜形成用薄片之矽晶圓再生。 Through the above steps, the wafer in which the sheet for forming a resin film is temporarily attached can be regenerated.

[實施例] [Examples]

<質量平均分子量(Mw)、數平均分子量(Mn)之測定> <Measurement of mass average molecular weight (Mw) and number average molecular weight (Mn)>

使用凝膠滲透層析裝置(TOSOH股份有限公司製,製品名「HLC-8220GPC」),於下述條件下測定,使用換算為標準聚苯乙烯之測定值。 Using a gel permeation chromatography apparatus (product name "HLC-8220GPC", manufactured by TOSOH Co., Ltd.), the measurement was carried out under the following conditions, and the measured values converted to standard polystyrene were used.

(測定條件) (measurement conditions)

.管柱:使「TSK guard column HXL-L」、「TSK gel GMHXL(×2)」、「TSK gel G2000HXL」(均為TOSOH股份有限公司製)依序連結者。 . Column: Make "TSK guard column HXL-L", "TSK" Gel GMHXL (×2)” and “TSK gel G2000HXL” (both manufactured by TOSOH Co., Ltd.) were sequentially connected.

.管柱溫度:40℃ . Column temperature: 40 ° C

.展開溶劑:四氫呋喃 . Developing solvent: tetrahydrofuran

.流速:1.0mL/min . Flow rate: 1.0mL/min

<樹脂膜形成用組成物中之成分之平均粒徑> <Average particle diameter of components in the composition for forming a resin film>

使用動態光散射式粒度分佈計(日機裝股份有限公司製,製品名「Nanotrack Wave-UT151」)測定。 The measurement was carried out using a dynamic light scattering type particle size distribution meter (manufactured by Nikkiso Co., Ltd., product name "Nanotrack Wave-UT151").

<表面粗糙度(Ra)之測定> <Measurement of Surface Roughness (Ra)>

使用光干涉式表面形狀測定裝置(Veeco Metrology Group公司製,製品名「WYKO WT1100」),以PSI模式以倍率10倍對測定對象表面之表面粗糙度(Ra)進行測定。 The surface roughness (Ra) of the surface to be measured was measured at a magnification of 10 times in a PSI mode using an optical interference type surface shape measuring device (product name "WYKO WT1100", manufactured by Veeco Metrology Group Co., Ltd.).

<樹脂膜形成用薄片之二次加工性評價> <Evaluation of secondary workability of sheet for forming a resin film>

將實施例及比較例製作之樹脂膜形成用複合薄片所具有之支撐體(I)去除,露出之樹脂膜形成用薄片之表面(α)積層於以#2000研磨之矽晶圓(直徑:200mm,厚:280μm)之研磨面上,使用膠帶固定器(LINTEC股份有限公司製,製品名「Adwill RAD-3600 F/12」)邊加熱至70℃邊貼附。 The support (I) of the composite film for forming a resin film produced in the examples and the comparative examples was removed, and the surface (α) of the exposed resin film-forming sheet was laminated on a wafer polished by #2000 (diameter: 200 mm). On the polished surface of 280 μm thick, it was attached by heating to 70 ° C using a tape holder (manufactured by LINTEC Co., Ltd., product name "Adwill RAD-3600 F/12").

貼附後,於室溫(25℃),亦去除樹脂膜形成用複合薄 片之支撐體(II),於露出之樹脂膜形成用薄片之表面上貼附市售之廣泛使用之切晶膠帶(LINTEC股份有限公司製,製品名「Adwill D-510T」)之黏著劑層面。 After attaching, at room temperature (25 ° C), the composite film for resin film formation is also removed. The support layer (II) of the sheet is attached to the surface of the exposed resin film-forming sheet by an adhesive layer of a commercially available widely used dicing tape (manufactured by LINTEC Co., Ltd., product name "Adwill D-510T"). .

接著,以手作業拉伸該廣泛使用之切晶膠帶,觀察樹脂膜形成用薄片是否一起自矽晶圓剝離,以及剝離後矽晶圓表面有無殘留物,利用以下基準,評價樹脂膜形成用薄片之二次加工性。 Then, the widely used dicing tape was stretched by hand, and it was observed whether or not the sheet for forming a resin film was peeled off from the wafer, and whether or not the surface of the wafer was peeled off after peeling, and the sheet for forming a resin film was evaluated by the following criteria. Secondary processing.

A:樹脂膜形成用薄片可自矽晶圓剝離。剝離後之矽晶圓上未見到可目視確認之樹脂膜形成用薄片之殘存物。 A: The sheet for forming a resin film can be peeled off from the wafer. After the peeling, the residue of the resin film-forming sheet which was visually confirmed was not observed on the wafer.

B:樹脂膜形成用薄片可自矽晶圓剝離。剝離後之矽晶圓上見到些許樹脂膜形成用薄片之殘存物,但係可藉由乙醇擦拭完全去除之程度。 B: The sheet for forming a resin film can be peeled off from the wafer. After the peeling, a residue of the sheet for forming a resin film was observed on the wafer, but it was completely removed by wiping with ethanol.

C:剝離中矽晶圓破損,或者矽晶圓未破損地剝離,但於剝離後之矽晶圓上確認到藉乙醇亦難以擦拭之程度之樹脂膜形成用薄片之殘存物。 C: The wafer was peeled off during the peeling, or the wafer was peeled off without being damaged. However, on the wafer after the peeling, the residue of the sheet for forming a resin film which was difficult to wipe by ethanol was confirmed.

<樹脂膜之光澤值測定> <Measurement of gloss value of resin film>

將實施例及比較例製作之樹脂膜形成用複合薄片所具有之支撐體(I)去除,露出之樹脂膜形成用薄片之表面(α)積層於以#2000研磨之矽晶圓(直徑:200mm,厚:280μm)之研磨面上,使用膠帶固定器(LINTEC股份有限公司製,製品名「Adwill RAD-3600 F/12」)邊加熱至70℃邊貼附。 The support (I) of the composite film for forming a resin film produced in the examples and the comparative examples was removed, and the surface (α) of the exposed resin film-forming sheet was laminated on a wafer polished by #2000 (diameter: 200 mm). On the polished surface of 280 μm thick, it was attached by heating to 70 ° C using a tape holder (manufactured by LINTEC Co., Ltd., product name "Adwill RAD-3600 F/12").

貼附後,亦去除樹脂膜形成用複合薄片之支撐體 (II),投入至130℃之加熱烘箱中2小時,使樹脂膜形成用薄片硬化,於矽晶圓上形成樹脂膜。 After the attachment, the support of the composite sheet for resin film formation is also removed (II) The film was placed in a heating oven at 130 ° C for 2 hours to cure the resin film forming sheet, and a resin film was formed on the silicon wafer.

接著,使用光澤計(日本電色工業股份有限公司製,製品名「VG2000」),依據JIS Z 8741,測定自與具有矽晶圓側相反側上形成之樹脂膜表面之60度鏡面光澤度。該鏡面光澤度之值作為樹脂膜之光澤值。 Next, a 60-degree specular gloss from the surface of the resin film formed on the side opposite to the side of the crucible wafer was measured in accordance with JIS Z 8741 using a gloss meter (product name "VG2000" manufactured by Nippon Denshoku Industries Co., Ltd.). The value of the specular gloss is taken as the gloss value of the resin film.

<樹脂膜之波長1250nm之光線透過率之測定> <Measurement of Light Transmittance of Resin Film at a Wavelength of 1250 nm>

將實施例及比較例製作之樹脂膜形成用複合薄片所具有之支撐體(I)去除,露出之樹脂膜形成用薄片之表面(α)積層於厚2mm之玻璃板之平坦面上,使用積層機,邊加熱至70℃邊貼附。 The support (I) of the composite film for forming a resin film produced in the examples and the comparative examples was removed, and the surface (α) of the exposed resin film-forming sheet was laminated on a flat surface of a glass plate having a thickness of 2 mm, and a laminate was used. The machine is attached while heating to 70 °C.

貼附後,亦去除樹脂膜形成用複合薄片之支撐體(II),投入至130℃之加熱烘箱中2小時,使樹脂膜形成用薄片硬化,於玻璃板上形成樹脂膜。 After the attachment, the support (II) of the composite sheet for forming a resin film was removed, and the mixture was placed in a heating oven at 130 ° C for 2 hours to cure the resin film-forming sheet, and a resin film was formed on the glass plate.

接著,使用分光光度計(島津製作所公司製,製品名「VV-VIS-NIR分光光度計UV-3600」),測定上述玻璃板上之樹脂膜之透過率,擷取波長1250nm之光線透過率(%)。 Then, using a spectrophotometer (product name "VV-VIS-NIR spectrophotometer UV-3600" manufactured by Shimadzu Corporation), the transmittance of the resin film on the glass plate was measured, and the light transmittance at a wavelength of 1250 nm was measured ( %).

測定係使用上述分光光度計附屬之大型試料室「MPC-3100」(製品名),不使用內置之積分球進行測定。取得與預先測定之僅玻璃板之波長1250nm之光線透過率之差值,算出樹脂膜之波長1250nm之光線透過率。 In the measurement, the large sample chamber "MPC-3100" (product name) attached to the spectrophotometer was used, and the measurement was performed without using the built-in integrating sphere. The difference in light transmittance between the wavelength of 1250 nm of the glass plate measured in advance was obtained, and the light transmittance of the resin film at a wavelength of 1250 nm was calculated.

實施例1 Example 1

添加表1所示種類及調配量之各成分,以甲基乙基酮稀釋,調製有效成分濃度51質量%之樹脂膜形成用組成物之溶液。 Each component of the type and the amount of the formulation shown in Table 1 was added and diluted with methyl ethyl ketone to prepare a solution of a resin film-forming composition having an active ingredient concentration of 51% by mass.

接著,於作為支撐體(II)之施以剝離處理之聚對苯二甲酸乙二酯(PET)薄膜(LINTEC股份有限公司製,商品名「SP-PET381031」,厚:38μm)之剝離處理面上,塗佈上述之樹脂膜形成用組成物之溶液,並乾燥,形成厚25μm之樹脂膜形成用薄片。 Next, a release treatment surface of a polyethylene terephthalate (PET) film (manufactured by LINTEC Co., Ltd., trade name "SP-PET381031", thickness: 38 μm) which was subjected to a release treatment as a support (II) The solution of the above-described resin film-forming composition was applied and dried to form a sheet for forming a resin film having a thickness of 25 μm.

進而於形成之樹脂膜形成用薄片之露出表面上,貼合作為支撐體(I)之剝離紙(LINTEC股份有限公司,商品名「SP-8LK AO」,厚:88μm,玻璃紙以聚烯烴被覆,施以聚矽氧剝離處理者,剝離處理面之表面粗糙度(Ra)=370nm)之剝離處理面,使用積層機(大成LAMINATOR股份有限公司製,製品名「VA-400」),於室溫(25℃)積層,製作由支撐體(I)/樹脂膜形成用薄片/支撐體(II)所構成之樹脂膜形成用複合薄片。 Further, on the exposed surface of the formed resin film-forming sheet, a release paper (LINTEC Co., Ltd., trade name "SP-8LK AO", thickness: 88 μm, and cellophane coated with polyolefin) was bonded to the support (I). The peeling-treated surface of the surface roughness (Ra) of the peeling-treated surface was applied to the surface of the surface of the treated surface (Ra) = 370 nm), and a laminator (product name "VA-400" manufactured by Daisei LAMINATOR Co., Ltd.) was used at room temperature. (25 ° C) The composite sheet for resin film formation comprising the support (I) / resin film-forming sheet / support (II) was produced.

比較例1 Comparative example 1

於與實施例1同樣形成之樹脂膜形成用薄片之露出表面上,貼合於作為支撐體(I)之施以剝離處理之聚對苯二甲酸乙二酯(PET)薄膜(LINTEC股份有限公司製,商品名「SP-PET251130」,厚:25μm)之剝離處理面以外,與實施例1同樣,製作由支撐體(I)/樹脂膜形成用薄片/支撐體 (II)所構成之樹脂膜形成用複合薄片。 On the exposed surface of the sheet for forming a resin film formed in the same manner as in Example 1, it was bonded to a polyethylene terephthalate (PET) film which was subjected to a release treatment as a support (I) (LINTEC Corporation) In the same manner as in Example 1, a support (I) / resin film-forming sheet/support was produced in the same manner as in Example 1 except that the product was "SP-PET251130" (thickness: 25 μm). (II) A composite sheet for forming a resin film.

樹脂膜形成用組成物之調製中使用之表1所記載之各成分細節如以下。 The details of the respective components described in Table 1 used for preparation of the resin film-forming composition are as follows.

<聚合物成分(A)> <Polymer component (A)>

.(A-1):使丙烯酸甲酯(MA)、丙烯酸正丁酯(BA)、甲基丙烯酸縮水甘油酯(GMA)及丙烯酸2-羥基乙酯(HEA)共聚合而得之丙烯酸系共聚物(BA/MA/GMA/HEA=37/28/20/15(質量%),Mw=80萬,Tg=-10.1℃) . (A-1): Acrylic copolymer obtained by copolymerizing methyl acrylate (MA), n-butyl acrylate (BA), glycidyl methacrylate (GMA) and 2-hydroxyethyl acrylate (HEA) (BA/MA/GMA/HEA=37/28/20/15 (% by mass), Mw=800,000, Tg=-10.1 °C)

<硬化性成分(B)> <hardenable component (B)>

.(B-1):雙酚A型環氧樹脂(三菱化學股份有限公司製,商品名「jER828」,環氧當量=184~194g/eq,Mn=370,於25℃之黏度=120~150P(12~15Pa.s),液狀環氧樹脂,相當於前述成分(B11)之化合物)。 . (B-1): bisphenol A type epoxy resin (manufactured by Mitsubishi Chemical Corporation, trade name "jER828", epoxy equivalent = 184 to 194 g/eq, Mn = 370, viscosity at 25 ° C = 120 to 150 P (12-15 Pa.s), a liquid epoxy resin equivalent to the compound of the above component (B11).

.(B-2):雙酚A型環氧樹脂(三菱化學股份有限公司製,商品名「jER1055」,環氧當量=800~900g/eq,Mn=1600,固體環氧樹脂,相當於前述成分(B11)之化合物)。 . (B-2): bisphenol A type epoxy resin (manufactured by Mitsubishi Chemical Corporation, trade name "jER1055", epoxy equivalent = 800 to 900 g/eq, Mn = 1,600, solid epoxy resin, equivalent to the above components (B11) compound).

.(B-3):二環戊二烯型環氧樹脂(DIC股份有限公司製,商品名「EPICLON HP-7200HH」,環氧當量=255~260g/eq,Mn未達2萬之化合物,固體環氧樹脂,相當於前述成分(B11)之化合物)。 . (B-3): Dicyclopentadiene type epoxy resin (manufactured by DIC Corporation, trade name "EPICLON HP-7200HH", epoxy equivalent = 255 to 260 g/eq, Mn not up to 20,000 compounds, solid The epoxy resin corresponds to the compound of the above component (B11).

.(B-4):二氰二醯胺(ADEKA股份有限公司製,商品名「ADEKA HARDNER EH-3636AS」,胺系硬化劑,活性氫當量=21g/eq,相當於前述成分(B12)之化合物)。 . (B-4): dicyanamide (trade name "ADEKA HARDNER EH-3636AS", manufactured by ADEKA CORPORATION, amine-based curing agent, active hydrogen equivalent = 21 g/eq, equivalent to the compound of the above component (B12) ).

.(B-5):2-苯基-4,5-二羥基甲基咪唑(四國化成工業股份有限公司製,商品名「CUREZOL 2PHZ」,硬化促進劑,相當於前述成分(B13)之化合物)。 . (B-5): 2-phenyl-4,5-dihydroxymethylimidazole (manufactured by Shikoku Chemicals Co., Ltd., trade name "CUREZOL 2PHZ", hardening accelerator, equivalent to the compound of the above component (B13) ).

<填充材(C)> <Filling material (C)>

.(C-1):氧化矽填充劑(ADMTECHS股份有限公司製,商品名「SC2050MA」,平均粒徑=500nm) . (C-1): cerium oxide filler (manufactured by ADMTECHS Co., Ltd., trade name "SC2050MA", average particle diameter = 500 nm)

<著色劑(D)> <Colorant (D)>

.(D-1):碳黑(三菱化學股份有限公司製,商品名「#MA650」,平均粒徑=28nm)。 . (D-1): Carbon black (manufactured by Mitsubishi Chemical Corporation, trade name "#MA650", average particle diameter = 28 nm).

<矽烷偶合劑(E)> <decane coupling agent (E)>

.(E-1):矽烷偶合劑(3-縮水甘油氧基丙基甲基二甲氧基矽烷,信越化學工業股份有限公司製,商品名「KBM-402」,Mn=220.3)。 . (E-1): a decane coupling agent (3-glycidoxypropylmethyldimethoxydecane, manufactured by Shin-Etsu Chemical Co., Ltd., trade name "KBM-402", Mn = 220.3).

基於上述方法,進行實施例及比較例製作之樹脂膜形成用薄片之物性之測定及評價結果示於表1。 The physical properties of the sheets for forming a resin film produced in the examples and the comparative examples and the evaluation results are shown in Table 1 based on the above methods.

由表1可知本發明之一樣態之實施例1製作之樹脂膜形成用複合薄片所具有之樹脂膜形成用薄片為二次加工性優異之結果。且,由該樹脂膜形成用薄片形成之樹脂膜之光澤值及波長1250nm之光線透過率亦為較高值。 As is apparent from Table 1, the sheet for forming a resin film which the composite sheet for resin film formation produced in Example 1 of the present invention is excellent in secondary workability. Further, the gloss value of the resin film formed from the sheet for forming a resin film and the light transmittance at a wavelength of 1250 nm were also high.

另一方面,比較例1製作之樹脂膜形成用複合薄片所具有之樹脂膜形成用薄片之表面(α)之表面粗糙度(Ra)之值較小,故貼附於矽晶圓後難以剝離,成為二次加工性差之結果。 On the other hand, the surface (α) of the resin film-forming sheet of the composite sheet for forming a resin film produced in Comparative Example 1 has a small surface roughness (Ra), so that it is difficult to peel off after being attached to the tantalum wafer. It becomes the result of poor secondary processing.

[產業上之可利用性] [Industrial availability]

本發明之一樣態之樹脂膜形成用薄片可較好地作為保護半導體晶片背面之保護膜之形成材料、或作為可接著於晶粒焊墊或其他部位上之接著膜之形成材料。 The sheet for forming a resin film in the same state of the present invention can be preferably used as a material for forming a protective film for protecting the back surface of a semiconductor wafer or as a material for forming an adhesive film which can be attached to a die pad or other portion.

Claims (15)

一種樹脂膜形成用薄片,其係用以貼附於矽晶圓,並於該矽晶圓上形成樹脂膜之薄片,且該薄片之與矽晶圓貼附側之表面(α)的表面粗糙度(Ra)為40nm以上。 A sheet for forming a resin film for attaching to a tantalum wafer, and forming a sheet of a resin film on the tantalum wafer, and having a surface roughened with a surface ( α ) attached to the side of the tantalum wafer The degree (Ra) is 40 nm or more. 如申請專利範圍第1項之樹脂膜形成用薄片,其係包含聚合物成分(A)及硬化性成分(B)。 The sheet for forming a resin film according to the first aspect of the invention includes the polymer component (A) and the curable component (B). 如申請專利範圍第2項之樹脂膜形成用薄片,其中,聚合物成分(A)包含丙烯酸系聚合物(A1)。 The sheet for forming a resin film according to the second aspect of the invention, wherein the polymer component (A) comprises an acrylic polymer (A1). 如申請專利範圍第1~3項中任一項之樹脂膜形成用薄片,其係包含熱硬化性成分(B1)。 The sheet for forming a resin film according to any one of claims 1 to 3, which comprises a thermosetting component (B1). 如申請專利範圍第1~4項中任一項之樹脂膜形成用薄片,其係包含填充材(C)。 The sheet for forming a resin film according to any one of claims 1 to 4, which further comprises a filler (C). 如申請專利範圍第5項之樹脂膜形成用薄片,其中,填充材(C)的含量相對於前述樹脂膜形成用薄片的總量,為10~80質量%。 The sheet for forming a resin film according to the fifth aspect of the invention, wherein the content of the filler (C) is from 10 to 80% by mass based on the total amount of the sheet for forming a resin film. 如申請專利範圍第5或6項之樹脂膜形成用薄片,其中,填充材(C)的平均粒徑為100~1000nm。 The sheet for forming a resin film according to the fifth or sixth aspect of the invention, wherein the filler (C) has an average particle diameter of 100 to 1000 nm. 如申請專利範圍第1~7項中任一項之樹脂膜形成用薄片,其係用以於矽晶圓上形成保護膜之保護膜形成用薄片。 The sheet for forming a resin film according to any one of claims 1 to 7, which is a sheet for forming a protective film for forming a protective film on a tantalum wafer. 如申請專利範圍第1~8項中任一項之樹脂膜形成用薄片,其中,於矽晶圓貼附前述樹脂膜形成用薄片之表面(α)後,與由該樹脂膜形成用薄片形成之樹脂膜的該矽 晶圓為相反側之表面(β’)所測定光澤值成為25以上。 The sheet for forming a resin film according to any one of the first to eighth aspects of the present invention, wherein the surface ( α ) of the resin film-forming sheet is attached to the ruthenium wafer, and the sheet for forming a resin film is formed. The gloss value of the surface of the tantalum wafer of the resin film measured on the opposite side (β') was 25 or more. 一種樹脂膜形成用複合薄片,其係具有如申請專利範圍第1~9項中任一項之樹脂膜形成用薄片與支撐體。 A composite sheet for forming a resin film, which comprises the sheet for forming a resin film and the support according to any one of the first to ninth aspects of the invention. 一種樹脂膜形成用複合薄片,其係具有用以貼附於矽晶圓,而於該矽晶圓上形成樹脂膜之樹脂膜形成用薄片與支撐體(I),且具有矽晶圓所貼附側之前述樹脂膜形成用薄片的表面(α)與表面粗糙度為40nm以上之支撐體(I)的表面(i)直接積層之構成。 A composite sheet for forming a resin film, which has a resin film forming sheet and a support (I) for forming a resin film on the tantalum wafer, and has a ruthenium wafer attached thereto The surface ( α ) of the resin film-forming sheet on the side of the side and the surface (i) of the support (I) having a surface roughness of 40 nm or more are directly laminated. 如申請專利範圍第11項之樹脂膜形成用複合薄片,其中,去除前述樹脂膜形成用複合薄片所具有的支撐體(I)時,所露出之前述樹脂膜形成用薄片的表面(α)之表面粗糙度(Ra)為40nm以上。 The composite sheet for forming a resin film according to the eleventh aspect of the invention, wherein the surface ( α ) of the exposed resin film-forming sheet is removed when the support (I) of the resin film-forming composite sheet is removed The surface roughness (Ra) is 40 nm or more. 如申請專利範圍第11或12項之樹脂膜形成用複合薄片,其中,前述樹脂膜形成用薄片包含熱硬化性成分(B1)。 The composite sheet for forming a resin film according to the invention of claim 11 or 12, wherein the sheet for forming a resin film contains a thermosetting component (B1). 如申請專利範圍第11或12項之樹脂膜形成用複合薄片,其係具有與前述樹脂膜形成用薄片的表面(α)為相反側的表面(β)上,再直接積層第二支撐體(Ⅱ)之構成,且前述樹脂膜形成用薄片含有熱硬化性成分(B1)。 The composite sheet for forming a resin film according to claim 11 or 12, which has a surface ( β ) opposite to the surface ( α ) of the sheet for forming a resin film, and directly laminates the second support ( In the configuration of the second embodiment, the sheet for forming a resin film contains the thermosetting component (B1). 如申請專利範圍第14項之樹脂膜形成用複合薄片,其中,支撐體(Ⅱ)具有黏著劑層之黏著薄片,且具有 該黏著劑層與前述樹脂膜形成用薄片的表面(β)直接積層之構成。 The composite sheet for forming a resin film according to claim 14, wherein the support (II) has an adhesive sheet of an adhesive layer, and the adhesive layer and the surface ( β ) of the resin film-forming sheet are directly laminated. The composition.
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