TW201707803A - Tea leaves deblocking and sieving device including a sieving roller having at least two sieving portions that are arranged along an axial direction and each has a hollow portion in different size - Google Patents
Tea leaves deblocking and sieving device including a sieving roller having at least two sieving portions that are arranged along an axial direction and each has a hollow portion in different size Download PDFInfo
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本發明係有關於一種茶葉篩選分離裝置,尤指一種可將塊狀之茶葉分解成散狀,且同時可將混合狀態之茶末及茶葉予以篩選分離,而達到解塊及分篩雙重效果。 The invention relates to a tea screening and separating device, in particular to a method for decomposing the block-shaped tea leaves into a loose shape, and at the same time, screening and separating the mixed tea leaves and tea leaves to achieve the double effect of deblocking and sieving.
茶葉之種類繁多,大致可分為:綠茶、紅茶、白茶、黃茶、青茶及黑茶等六類;如再以茶葉的發酵程度區分,其中綠茶及黃查屬於「不發酵茶」,白茶及青茶屬於「部份發酵茶」,紅茶屬於「全發酵茶」,黑查屬於「後發酵茶」。因各式茶葉之發酵程度不同,因此於製程上之步驟及順序亦有差異,例如屬「全發酵茶」之紅茶製程,則依序進行「室內萎凋」、「揉捻」、「發酵」及「乾燥」等步驟所完成;屬「部份發酵茶」之青茶製程,則依序進行「日光萎凋」、「室內萎凋及攪拌」、「殺菁」、「揉捻」及「乾燥」等步驟所完成者。 There are many kinds of tea, which can be roughly divided into six categories: green tea, black tea, white tea, yellow tea, green tea and black tea. If the degree of fermentation of tea is different, green tea and yellow check belong to "non-fermented tea", white tea. Green tea belongs to "partially fermented tea", black tea belongs to "full fermented tea", and black tea belongs to "post-fermented tea". Due to the different degrees of fermentation of various types of tea, there are also differences in the steps and sequence of the process. For example, the black tea process of "Full Fermented Tea" is followed by "indoor withering", "揉捻", "fermentation" and " Steps such as "drying" are completed; the green tea process of "partially fermented tea" is followed by "sunlight withering", "indoor withering and stirring", "killing", "揉捻" and "drying" steps. Completed.
前述茶葉製程所運用的原理,其中「萎凋」主要係使茶葉的水分消散,以降低茶葉之重量、體積及硬度,並活化香氣及味道;「攪拌」則可使茶葉細胞摩擦破損,增加酵素及多酚物質作用進而控制茶葉發酵的程度;「殺菁」則是藉由熱抑制茶葉中多酚氧化酵素的活性,使茶葉水分消散、葉片變軟,以利後續揉捻動作,去除茶葉不良的菁味;「揉捻」即為使茶葉捲曲成條狀,並破壞茶葉的細胞結構,使茶葉的汁液流出附著於表面,並劇烈破壞茶葉細胞以增加多元酚物質及多酚酵素作用,提升沖泡時的風味;「乾燥」為使茶葉含水量降至3-5%,以減少微生物生長及化學反應以利保存。 The principle used in the above tea process, in which the "wilting" mainly causes the moisture of the tea to dissipate, so as to reduce the weight, volume and hardness of the tea, and activate the aroma and taste; "stirring" can cause the tea cells to rub and break, increase the enzyme and The action of polyphenols further controls the degree of tea fermentation; "killing" is to inhibit the activity of polyphenol oxidase in tea by heat, so that the water of the tea is dissipated and the leaves are softened, so as to facilitate the subsequent smashing action and remove the bad scent of tea. Taste; "揉捻" is to make the tea curl into strips, and destroy the cell structure of the tea, so that the juice of the tea leaves out to the surface, and severely destroy the tea cells to increase the role of polyphenols and polyphenols, and improve the brewing time. The flavor; "drying" is to reduce the water content of the tea to 3-5% to reduce microbial growth and chemical reactions for preservation.
一般而言,茶葉製程中常見的機械設備,包括:茶菁萎凋架、攪拌機、炒菁機、揉捻機、乾燥機、壓茶機、解塊機、篩選機、炒菁機及包裝機等等,依茶種及製程的不同需求,設置相關機械設備。由於前述機 械設備均只能作為單一製程使用,如要進行青茶的製程,則至少要添購茶菁萎凋架、攪拌機、炒菁機、揉捻機、乾燥機及包裝機等各單一設備,依照紅茶製程將茶葉依序以人工或自動輸送至各該機械,於預設時間內逐一完成,對製茶葉者而言,添購設備成本高,且仍需要花費較多人力進行流程間的輸送及設備控制,因此茶葉設備之研發即開始朝向自動化一貫生產作業及多功能的加工機械之方面發展。 In general, the common mechanical equipment in the tea process includes: tea stalks, blenders, frying machines, smashing machines, dryers, tea presses, deblockers, screening machines, frying machines and packaging machines, etc. According to the different needs of tea and process, set up related machinery and equipment. Due to the aforementioned machine Machinery and equipment can only be used as a single process. If you want to carry out the process of green tea, you must at least purchase a single equipment such as tea stalks, blender, frying machine, smashing machine, dryer and packaging machine, according to the black tea process. The tea leaves are manually or automatically delivered to each of the machines in a predetermined time, and the cost of the purchased equipment is high for the tea makers, and the labor is still required to be carried out between the processes and the equipment control. Therefore, the development of tea equipment began to develop towards automation of production operations and multi-functional processing machinery.
按,習知具有二種功能以上之茶葉加工設備,如國內第074208710號新型專利所揭露之「茶葉解塊機追加(一)」,其主要係一機架於於上方架設有一滾筒,係可承裝茶葉塊,並藉由一主軸驅動而將茶葉塊打散;該滾筒下方則架設有一過濾篩,並藉由一偏心軸構件驅動呈甩動之作動,係可甩動以過濾茶葉雜質,並將打散過濾檢之茶葉往前移動,以為收第並連送至搓揉作動之工作區動作者;其主要特徵係在於:一輸送裝置,係位於該過濾篩前方下側,由一輸送帶架設於該機架前端所設置之一主動軸及一從動軸,並具有適當之寬度,及預定之運送行程長度,且可盛裝收集該過濾篩甩動往前移動之茶葉,並往前運送;一揉捻裝置,於該機架前側配合該輸迭帶之位置,而架設有有兩導桿,以供套設一揉捻板,並藉由一驅動構件而可帶動該揉捻板沿該兩導桿呈左,右往復滑動狀態,並可視茶葉之種類及狀況,而調整高低位置及其搓揉之程者。 According to the conventional tea processing equipment having two functions or more, such as the "tea de-blocking machine addition (1)" disclosed in the new patent No. 074208710, which is mainly provided with a drum on the upper frame. The tea block is loaded and the tea block is broken by a spindle drive; a filter screen is arranged under the drum, and is driven by an eccentric shaft member to be swayed to filter the tea impurities. The tea leaves that have been broken up and filtered are moved forward, so that they are sent to the working area of the cockroach. The main feature is that a conveying device is located on the lower side of the filter screen and is transported by a conveyor. The belt is disposed at a front end of the rack, and has a driving shaft and a driven shaft, has a proper width, and a predetermined conveying stroke length, and can collect the filtering sieve and move the tea moving forward, and forward Carrying a device, the front side of the frame is fitted with the position of the transfer belt, and the two guide rods are arranged for arranging a raft, and the slab can be driven along the two by a driving member The guide is left, Reciprocally sliding state, and the visual type and status of the tea, and the process is adjusted by the height position of knead.
另有一種具有二種功能以上之茶葉加工設備,如國內第103213823號新型專利所揭露之「自動化茶業己壓解塊機」,其包括:一入料機構、一位於該入料機構鄰側的擠壓機構、一位於該擠壓機構鄰側的輸送機構、以及一位於該輸送機構鄰側的解塊機構;該入料機構承裝茶葉,並將該茶葉投入該擠壓機構,該擠壓機構將茶葉擠壓成方塊狀茶磚,從該擠壓機構之出料口輸出;該輸送機構接收該方塊狀茶磚,將該方塊狀茶磚從該解塊機構之入料口投入,該解塊機構將該方塊狀茶磚解散;其特徵在於:該輸送機構包括:一昇降裝置,該昇降裝置連接及控制一平台上下移動,並控制該平台於相對該擠壓機構之出料口的高度及該解塊機構之入料口的高度定位;一承載架,其底部透過一線性位移結構連接於該平台,該承載架沿著該線性位移結構而可於該平台上有限度的左右移動;該承載架中設一循環帶裝置以及一非接觸式感應器,該非接觸式感應器與該循環帶裝置 耦合;一線性驅動裝置,設於該平台並連接於該承載架,控制該承載架於該線性位移結構上往復移;該平台位於該擠壓機構之出料口高度時,該線性驅動裝置控制該承載架及該循環帶裝置位移靠近該出料口,該循環帶裝置接收該方塊狀茶磚,並將該方塊狀茶磚移至該承載架中,被該非接觸式感應器感應後定止;該平台位於該解塊機構之入料口高度時,該線性驅動裝置控制該承載架及該循環帶裝置位移,使其相對該入料口的端部進入該入料口中,該循環帶裝置將該方塊狀茶磚輸送入該解塊機構中解散。 There is also a tea processing equipment having two functions or more, such as the "automatic tea industry pressure deblocking machine" disclosed in the domestic patent No. 103213823, which comprises: a feeding mechanism, and a adjacent side of the feeding mechanism a pressing mechanism, a conveying mechanism located on an adjacent side of the pressing mechanism, and a deblocking mechanism located on an adjacent side of the conveying mechanism; the feeding mechanism carries the tea leaves, and the tea leaves are put into the pressing mechanism, the extrusion The pressing mechanism extrudes the tea leaves into a block-shaped tea brick and outputs it from the discharge port of the pressing mechanism; the conveying mechanism receives the block-shaped tea brick, and the square tea brick is put into the feeding port of the deblocking mechanism, Dissolving the block-shaped tea brick; the conveying mechanism comprises: a lifting device connecting and controlling a platform to move up and down, and controlling the platform to be opposite to the discharging port of the pressing mechanism a height and a height positioning of the inlet of the deblocking mechanism; a carrier having a bottom connected to the platform through a linear displacement structure, the carrier being limited to the platform along the linear displacement structure Move around; the carrier is provided in an endless belt device and a non-contact sensor, the non-contact sensor and the endless belt means Coupling; a linear driving device is disposed on the platform and connected to the carrier, and controls the carrier to reciprocate on the linear displacement structure; when the platform is located at the height of the discharge port of the pressing mechanism, the linear driving device controls The carrier and the endless belt device are displaced near the discharge port, and the endless belt device receives the block-shaped tea brick, and moves the block-shaped tea brick into the carrier, and is sensed by the non-contact sensor. When the platform is located at the height of the inlet of the deblocking mechanism, the linear driving device controls the carrier and the endless belt device to be displaced into the inlet port with respect to the end of the inlet port, the circulating belt device The block of tea bricks is conveyed into the deblocking mechanism for dissolving.
更有一種具有二種功能以上之茶葉加工設備,如國內第103220700號新型專利所揭露之「自動化製茶葉機械模組」,包括:一擠壓裝置、一輸送裝置、一解塊裝置及一導管裝置,前述輸送裝置連結前述擠壓裝置與前述解塊裝置,解塊裝置輸出位置裝設前述導管裝置,導管裝置引導茶袋至下一擠壓解塊機械模組之一擠壓裝置或輸出,以之組成一擠壓解塊機械模組,並使多個擠壓解塊機械模組可串接連貫自動化製茶者。 There is also a tea processing device having two functions or more, such as the "automatic tea machine module" disclosed in the Japanese Patent No. 103220700, comprising: a pressing device, a conveying device, a deblocking device and a conduit The device, the conveying device is connected to the pressing device and the unblocking device, and the conduit device is installed at the output position of the deblocking device, and the conduit device guides the tea bag to one of the pressing devices or outputs of the next extrusion and deblocking mechanical module, The composition comprises an extrusion deblocking mechanical module, and the plurality of extrusion and deblocking mechanical modules can be connected in series to the automatic tea maker.
上述所揭結構中,第一案主要為結合解塊、過濾篩、揉捻及輸送三種功能之茶葉加工設備,其由上而下之配置方式設有解塊裝置及過濾裝置,與設於一側之輸送裝置及揉捻裝置所共同形成,因此適用於需要依序進行解塊、過濾篩、揉捻三個步驟之茶業加工流程者;第二案及第三案則同樣作為擠壓、輸送及解塊三種功能之茶葉加工設備,適用於需要依序進行擠壓及解塊二個步驟之茶業加工流程者,並配合輸送裝置自動將擠壓後的茶葉輸送至解塊裝置者。 In the above-mentioned structure, the first case is mainly a tea processing device which combines three functions of deblocking, filtering sieve, sputum and conveying, and is provided with a deblocking device and a filtering device from the top to the bottom, and is disposed on one side. The conveying device and the crucible device are formed together, so it is suitable for the tea processing process which needs to perform deblocking, filtering and three steps in sequence; the second case and the third case are also used as extrusion, conveying and solution. The three-function tea processing equipment is suitable for those who need to sequentially squeeze and deblock two steps of the tea processing process, and automatically transport the extruded tea leaves to the deblocking device with the conveying device.
上述習知結構除了第一案具有過濾篩選功能外,其他第二案及第三案均未能達到將茶葉作過濾的效果;進一步分析,第一案係先利用解塊機將茶葉解開成分散狀後,再送至過濾篩網加以過濾茶葉,使體積較大的茶葉滯留於過濾篩網上方,再配合輸送裝置送至揉捻裝置,體積較小的茶葉及茶末則穿過篩網過濾,其篩選過濾裝置係利用偏心軸構件以甩動方式進行。惟,該過濾裝置及解塊裝置係各自獨立,於作業中需分別進行,因此耗費較長時間,且第一案因過濾裝置及解塊裝置係各自獨立,因此除了各裝置本身的構件外,尚需要設置有可銜接及輸送各裝置間之相關結 構,以致所需構成元件相當複雜,製造成本較高。故本案創作人,提供另一種可進行解塊、分篩及輸送之多功能解塊分篩裝置,以解決前述習知問題。 In addition to the filtering and screening function in the first case, the other second and third cases failed to achieve the effect of filtering the tea leaves; further analysis, the first case first used the deblocking machine to unravel the tea leaves into a dispersed form. After that, it is sent to the filter screen to filter the tea leaves, so that the bulky tea leaves are retained on the filter screen, and then sent to the sputum device with the conveying device. The smaller tea leaves and the tea powder are filtered through the sieve screen, and the filter is filtered. The device is operated in a swaying manner using an eccentric shaft member. However, the filtering device and the deblocking device are independent of each other, and need to be separately performed during the operation, so that it takes a long time, and the first case is independent of the filter device and the deblocking device, so that in addition to the components of the devices themselves, It is still necessary to provide a correlation between the devices that can be connected and transported. Therefore, the required constituent elements are quite complicated and the manufacturing cost is high. Therefore, the creator of the present invention provides another multifunctional deblocking and screening device capable of deblocking, sieving and conveying to solve the aforementioned conventional problems.
有鑑於此,本發明所揭露之茶葉解塊分篩裝置,其包含有:一基座裝置,其具有一固定基座,及可於該固定基座上作線性位移之一移動基座;一分篩裝置,係具有相互套設之一分篩基座及一分篩滾筒,該分篩基座係樞接於該移動基座預設部位,該分篩滾筒則套設於該分篩基座內,並配合接設一旋動組驅動該分篩滾筒可於該分篩基座內進行滾動旋轉,該分篩滾筒以一軸線方向排列有至少二分篩部,為分別具有不同尺寸大小之鏤空部,以預設數量及預設排列環設於該分篩滾筒外徑緣,可將不同大小的茶葉由該分篩滾筒內經由適當鏤空尺寸之各該分篩部掉出以分別篩選,該分篩基座於各該分篩部相對應部位分別設置有至少二出料口,以提供由各該分篩部篩出之茶葉可集中出料之部位;一揚升裝置,設於各該分篩裝置及基座裝置之間,其具有設於該分篩基座預設部位之一揚升基座,及提供驅動各該分篩裝置及揚升基座同步產生預設角度往復旋轉作動之一驅動組,且各該分篩基座、分篩滾筒及揚升裝置可與該移動基座同步線性位移;一輸送裝置,係設於該基座裝置上,其具有至少二輸送組,分別位於對應各該出料口之預設位置,以將分篩後之茶葉經分別由各該出料口掉落後,分別由各該輸送組送至預設位置集中貯放;藉由上述構件,該分篩裝置係具有可同步進行解塊及分篩過濾雙重功能之分篩裝置,可使茶葉解塊及篩濾作業同時進行,其整體結構簡單、成本低,且可將茶葉解塊、過濾分篩、輸送至集中貯放等一貫生產作業之自動化裝置,可有效降低空間使用,並節省人力及設備成本,同時可與其他茶葉設備相接設而具有相容性,故整體結構可達便利實用性者。 In view of the above, the tea deblocking and screening device disclosed in the present invention comprises: a base device having a fixed base and a movable base on the fixed base; The sieving device has a sieving base and a sieving roller, and the sifting base is pivotally connected to the preset portion of the moving base, and the sieving roller is sleeved on the sifting base a rotating group is driven in the seat to drive the sifting drum to perform rolling rotation in the sieving base, and the sieving drum is arranged with at least two screen portions in an axial direction, respectively, having different sizes. The hollow portion is arranged at a predetermined number and a preset arrangement on the outer diameter edge of the sieve drum, and the tea leaves of different sizes can be separated from the sieve drums through the respective sieve portions of the appropriate hollow size to be separately screened. The sieving base is provided with at least two discharge openings respectively at corresponding portions of the sieving portions to provide a portion where the tea leaves sifted out by the sieving portions can be concentrated and discharged; a lifting device is provided at each Between the sifting device and the pedestal device, which is provided on the sieving base One of the preset parts is a lifting base, and one driving group is provided for driving each of the screening device and the lifting base to generate a preset angle reciprocating rotation, and each of the screening base, the screening roller and the lifting The device can be linearly displaced synchronously with the moving base; a conveying device is disposed on the base device, and has at least two conveying groups respectively located at preset positions corresponding to the respective discharging ports, so as to be sieved The tea leaves are respectively dropped by the discharge ports, and respectively sent to the preset positions by the respective transport groups for centralized storage; by the above components, the screening device has the dual functions of simultaneous deblocking and screening filtering. The sieving device can simultaneously carry out tea deblocking and sieving operations, and has an overall structure, low cost, and can be used for unblocking, filtering, sieving, and conveying to a centralized production and operation automation device. It can effectively reduce the space use, save manpower and equipment cost, and can be compatible with other tea equipment, so the overall structure can be convenient and practical.
本發明之主要目的即在提供一種茶葉解塊分篩裝置,係具有可同步進行解塊及分篩過濾雙重功能之分篩裝置,可使茶葉解塊及篩濾作業同時進 行,且整體結構簡單,成本低。 The main object of the present invention is to provide a tea deblocking and sieving device, which has a sieving device capable of simultaneously performing the functions of deblocking and sieving and filtering, so that the tea can be deblocked and sieved simultaneously. OK, and the overall structure is simple and low cost.
本發明之次一目的即在提供一種茶葉解塊分篩裝置,係將茶葉解塊、過濾分篩、輸送至集中貯放等流程以一貫生產作業之自動化裝置,符合具備多功能茶葉加工之需求,藉以節省人力及設備成本,並降低空間使用。 The second object of the present invention is to provide a tea deblocking and sieving device, which is an automatic device for decontaminating, filtering, and transporting tea to a centralized storage and processing process, and conforming to the needs of multifunctional tea processing. In order to save manpower and equipment costs, and reduce space use.
本發明之再一目的即在提供一種茶葉解塊分篩裝置,係可與壓茶機接設以增加壓茶功能,即可形成壓茶、解塊、過濾分篩、輸送至集中貯放等一貫生產作業之自動化生產線,故具有相容性。 A further object of the present invention is to provide a tea deblocking and sieving device which can be connected with a tea pressing machine to increase the function of pressing the tea, thereby forming a tea pressing, deblocking, filtering and sieving, conveying to a centralized storage and the like. It has consistent production line automation production line, so it is compatible.
[本發明] [this invention]
(10)‧‧‧基座裝置 (10) ‧‧‧Base unit
(11)‧‧‧固定基座 (11) ‧‧‧Fixed base
(12)‧‧‧移動基座 (12)‧‧‧Mobile base
(13)‧‧‧輪組 (13) ‧‧‧ Wheels
(14)‧‧‧軌道 (14) ‧‧‧ Tracks
(20)‧‧‧分篩裝置 (20)‧‧‧Sieving device
(21)‧‧‧分篩基座 (21) ‧ ‧ sieving base
(22)‧‧‧分篩滾筒 (22)‧‧‧Sieving roller
(23)‧‧‧旋動組 (23) ‧‧‧Rotating group
(24)‧‧‧分篩部 (24) ‧ ‧ sifting department
(241)‧‧‧第一分篩部 (241)‧‧‧First Screening Department
(242)‧‧‧第二分篩部 (242)‧‧‧Second Division
(25)‧‧‧出料口 (25)‧‧‧Outlet
(251)‧‧‧第一出料口 (251) ‧‧‧first discharge opening
(252)‧‧‧第二出料口 (252)‧‧‧Second discharge opening
(30)‧‧‧揚升裝置 (30)‧‧‧Lifting device
(31)‧‧‧揚升基座 (31)‧‧‧Lifting base
(32)‧‧‧驅動組 (32) ‧‧‧Drive Group
(33)‧‧‧樞接座 (33)‧‧‧ pivoting seat
(40)‧‧‧輸送裝置 (40)‧‧‧Conveyor
(41)‧‧‧第一輸送組 (41)‧‧‧First delivery group
(411)‧‧‧輸送基座 (411)‧‧‧Transport base
(412)‧‧‧輸送帶 (412)‧‧‧Conveyor belt
(413)‧‧‧傳動馬達 (413)‧‧‧Drive motor
(42)‧‧‧第二輸送組 (42) ‧‧‧Second transport group
(421)‧‧‧輸送基座 (421)‧‧‧Transport base
(422)‧‧‧輸送帶 (422)‧‧‧Conveyor belt
(423)‧‧‧傳動馬達 (423)‧‧‧Drive motor
(50)‧‧‧壓茶裝置 (50) ‧‧‧ Tea pressing device
(51)‧‧‧連結組 (51)‧‧‧Connected group
(52)‧‧‧推移組 (52) ‧‧‧Transfer group
(60)‧‧‧控制裝置 (60)‧‧‧Control devices
第一圖為本發明一較佳實施例之立體外觀圖一。 The first figure is a perspective view of a preferred embodiment of the present invention.
第二圖為本發明一較佳實施例之立體外觀圖二。 The second figure is a perspective view of a second embodiment of the present invention.
第三圖為本發明一較佳實施例之立體分解示意圖一。 The third figure is a perspective exploded view of a preferred embodiment of the present invention.
第四圖為本發明一較佳實施例之立體分解示意圖二。 The fourth figure is a perspective exploded view of a preferred embodiment of the present invention.
第五圖為本發明一較佳實施例分篩裝置之立體分解示意圖。 Figure 5 is a perspective exploded view of a screening device in accordance with a preferred embodiment of the present invention.
第六圖為本發明一較佳實施例基座裝置及輸送裝置之立體分解示意圖。 FIG. 6 is a perspective exploded view of a base device and a conveying device according to a preferred embodiment of the present invention.
第七圖為本發明一較佳實施例之組合剖視圖。 Figure 7 is a cross-sectional view of a combination of a preferred embodiment of the present invention.
第八圖為本發明一較佳實施例之入料使用狀態示意圖一。 Figure 8 is a first schematic view showing the state of use of the material according to a preferred embodiment of the present invention.
第九圖為本發明一較佳實施例之入料使用狀態示意圖二。 FIG. 9 is a second schematic view showing the state of use of the material according to a preferred embodiment of the present invention.
第十圖為本發明一較佳實施例之分篩使用狀態示意圖一。 Figure 11 is a first schematic view showing the state of use of the screening according to a preferred embodiment of the present invention.
第十一圖為本發明一較佳實施例之分篩使用狀態示意圖二。 Figure 11 is a second schematic view showing the state of use of the screening according to a preferred embodiment of the present invention.
第十二圖為本發明一較佳實施例之分篩使用狀態示意圖三。 Figure 12 is a third schematic view showing the state of use of the screening according to a preferred embodiment of the present invention.
第十三圖為本發明一較佳實施例之分篩使用狀態示意圖四。 Figure 13 is a fourth schematic view showing the state of use of the screening according to a preferred embodiment of the present invention.
第十四圖為本發明一較佳實施例之分篩使用狀態示意圖五。 Figure 14 is a fifth schematic view showing the state of use of the screening according to a preferred embodiment of the present invention.
第十五圖為本發明一較佳實施例之分篩使用狀態示意圖六。 The fifteenth figure is a schematic view of the state of use of the screening according to a preferred embodiment of the present invention.
第十六圖為本發明另一實施例之立體外觀圖。 Figure 16 is a perspective view of another embodiment of the present invention.
第十七圖為本發明另一實施例之使用狀態示意圖一。 Figure 17 is a first schematic view showing the state of use of another embodiment of the present invention.
第十八圖為本發明另一實施例之使用狀態示意圖二。 Figure 18 is a second schematic view showing the state of use of another embodiment of the present invention.
第十九圖為本發明另一實施例之使用狀態示意圖三。 Fig. 19 is a third schematic view showing the state of use of another embodiment of the present invention.
首先請參照第一~七圖,本發明所提供之一種茶葉解塊分篩裝置,為必須進行壓茶、解塊、分篩及輸送等流程呈連續性之一貫生產作業之應用方式,其主要包含有:一基座裝置(10),及與該基座裝置(10)相接設之一分篩裝置(20)、一揚升裝置(30)、一輸送裝置(40)、一壓茶裝置(50)及一控制裝置(60)。 First of all, please refer to the first to seventh figures. The tea deblocking and sieving device provided by the present invention is a application method for consistent production operations in which the processes of pressing tea, deblocking, sieving and conveying are continuous. The utility model comprises: a base device (10), and a screening device (20) connected to the base device (10), a lifting device (30), a conveying device (40), a pressing tea Device (50) and a control device (60).
該基座裝置(10),其具有一固定基座(11),及可於該固定基座(11)上作線性位移之一移動基座(12);該移動基座(12)下方預設部位設有四輪組(13);於該固定基座(11)預設部位設有二軌道部(14),以提供各該輪組(13)可分別於各該軌道(14)內進行滾動位移。 The base device (10) has a fixed base (11), and a base (12) is linearly displaceable on the fixed base (11); the moving base (12) is pre-predicted a four-wheel set (13) is arranged at the location; two track portions (14) are provided at a predetermined portion of the fixed base (11) to provide each of the wheel sets (13) separately in each of the tracks (14) Perform rolling displacement.
該分篩裝置(20),係具有相互套設之一分篩基座(21)及一分篩滾筒(22),該分篩基座(21)係樞接於該移動基座(12)預設部位;該分篩滾筒(22)則套設於該分篩基座(21)內,並配合接設一旋動組(23)驅動該分篩滾筒(22)可於該分篩基座(21)內進行滾動旋轉;該分篩滾筒(22)以一軸線方向排列有二分篩部(24),為分別呈具有不同尺寸大小之鏤空部,以預設數量及預設排列環設於該分篩滾筒(22)外徑緣,可將不同大小的茶葉由該分篩滾筒(22)內經由適當鏤空尺寸之各該分篩部(24)掉出以分別篩選,各該分篩部(24)於該分篩滾筒(22)上之設置順序,係由該分篩滾筒(22)之開口端至封閉端,依各該鏤空部尺寸由小至大依序排列設置,因此各該二分篩部(24)由該分篩滾筒(22)之開口端至封閉端依序分為一第一分篩部(241)及一第二分篩部(242);並使該第一分篩部(241)之鏤空部尺寸小於該第二分篩部(242);該分篩基座(21)於各該分篩部(24)相對應部位分別設置有二出料口(25),以提供由各該分篩部(24)篩出之茶葉可集中出料之部位;對應該第一分篩部(241)之出料口設為一第一出料口(251);對應該第二分篩部(242)之出料口設為一第二出料口(252);各該分篩基座(21)、分篩滾筒(22)、揚升裝置(30)及移動基座(12)藉由該輪組(13)而可於該固定基座(11)上同步位移;該旋動組(23)係固設於該揚升基座(21)上,並隨該揚升基座(21)同步進行旋轉及線性位移動作。 The sieving device (20) has a sieving base (21) and a sieving roller (22), and the sieving base (21) is pivotally connected to the moving base (12) a predetermined portion; the sieving roller (22) is sleeved in the sieving base (21), and is coupled to a rotating group (23) for driving the sieving roller (22) to be siftable Rolling rotation is carried out in the seat (21); the dividing drum (22) is arranged with a two-screening portion (24) in an axial direction, and is respectively provided with hollow portions having different sizes, and is arranged in a preset number and a preset arrangement. On the outer diameter edge of the sieving drum (22), different sizes of tea leaves can be separated from the sieving drum (22) through the respective sieving portions (24) of the appropriate hollowing size for screening, respectively. The order of the portion (24) on the sieving roller (22) is from the open end to the closed end of the sieving roller (22), and the size of each hollow portion is arranged in order from small to large, so each The second dividing portion (24) is sequentially divided into a first dividing portion (241) and a second dividing portion (242) from the open end to the closed end of the dividing drum (22); and the first The size of the hollow portion of the sieve portion (241) is smaller than the second portion a portion (242); the sieving base (21) is respectively provided with two discharge ports (25) at corresponding portions of each of the sieving portions (24) to provide sifting out by each of the sifting portions (24) The tea can be concentrated in the discharge portion; the discharge port corresponding to the first sieve portion (241) is set as a first discharge port (251); and the discharge port corresponding to the second sieve portion (242) is set as a second discharge port (252); each of the screening base (21), the screening drum (22), the lifting device (30) and the moving base (12) are provided by the wheel set (13) Synchronous displacement on the fixed base (11); the rotating group (23) is fixed on the lifting base (21), and synchronously rotates and linearly moves with the lifting base (21) .
該揚升裝置(30),設於各該分篩裝置(20)及基座裝置(10)之間,其具有設於該分篩基座(21)預設部位之一揚升基座(31),及提供驅動各該分篩裝置(20)及揚升基座(30)同步產生預設角度往復旋轉作動之一驅動組(32),且各該分篩基座(21)、分篩滾筒(22)及揚升裝置(30)可與該移動基座(12)同步線性位移;二樞接座(33),以對稱方式分別設於該移動基座(12)預設部位,以供該揚升基座(31)之預設部位樞設於該樞接座(33)上,並同步帶動各該分篩基座(21)及分篩滾筒(22)可於該樞接座(33)上進行預設角度傾斜及水平位移。 The lifting device (30) is disposed between each of the screening device (20) and the base device (10), and has a lifting base disposed at a predetermined portion of the screening base (21) 31), and providing a driving group (32) for driving each of the screening device (20) and the lifting base (30) to generate a preset angle reciprocating rotation, and each of the screening bases (21) and points The sieve drum (22) and the lifting device (30) are linearly displaceable synchronously with the moving base (12); the two pivoting seats (33) are respectively disposed symmetrically on the preset portion of the moving base (12), The preset portion of the lifting base (31) is pivotally disposed on the pivoting seat (33), and the respective screening base (21) and the screening roller (22) are simultaneously driven to be pivoted. The preset angle tilt and horizontal displacement are performed on the seat (33).
該輸送裝置(40),係設於該基座裝置(10)上,其具有二輸送組,分別位於對應各該出料口(25)之預設位置,以將分篩後之茶葉經分別由各該出料口(25)掉落後,分別由各該輸送組送至預設位置集中貯放;於其一之該輸送組設為一第二輸送組(42),係對應該第二出料口(252),該第二輸送組(42)具有固設於該移動基座(12)上之一輸送基座(421),並使其可與該移動基座(12)同步位移;於該輸送基座(421)上設有預設長度之一輸送帶(422),配合一傳動馬達(423)使該輸送帶(422)產生預定距離之繞設作動,該第二輸送組(42)係設於該分篩裝置(20)進行揚升滾動分篩作動之位置,以承接由該第二出料口(252)送出之茶葉;另一之該輸送組設為一第一輸送組(41),係對應該第一出料口(251),該第一輸送組(41)則具有固設於地面預設位置之一輸送基座(411);於該輸送基座(411)上設有預設長度之一輸送帶(412),配合一傳動馬達(413)使該輸送帶(412)產生預定距離之繞設作動,該第一輸送組(41)係設於該分篩裝置(20)進行水平滾動分篩作動之位置,以承接由該第一出料口(251)送出之茶葉。 The conveying device (40) is disposed on the base device (10), and has two conveying groups respectively located at preset positions corresponding to the discharging ports (25), so as to separate the tea leaves after screening After each of the discharge ports (25) falls behind, each of the transport groups is sent to a preset position for centralized storage; and one of the transport groups is set as a second transport group (42), corresponding to a second discharge port (252) having a transport base (421) fixed to the mobile base (12) and alignable with the mobile base (12) Displacement; a conveyor belt (422) of a predetermined length is disposed on the conveying base (421), and the driving belt (422) is caused to generate a predetermined distance by a driving motor (423), and the second conveying is performed. The group (42) is disposed at the position where the screening device (20) performs the lifting and rolling screening operation to receive the tea leaves sent by the second discharging port (252); a transport group (41) corresponding to the first discharge port (251), the first transport group (41) having a transport base (411) fixed to a predetermined position on the ground; (411) has one of the preset lengths The feeding belt (412) cooperates with a transmission motor (413) to cause the conveyor belt (412) to generate a predetermined distance, and the first conveying group (41) is disposed on the screening device (20) for horizontal rolling. The screen is moved to receive the tea leaves sent from the first discharge port (251).
該壓茶裝置(50),係設於該分篩裝置(20)之開放端,各該壓茶裝置(50)及分篩裝置(20)間設有一連結組(51),可銜接各該壓茶裝置(50)及分篩裝置(20),以使該分篩裝置(20)可直接承接由該壓茶裝置(50)輸送來之塊狀茶葉;一推移組(52),係將壓成塊狀之茶葉推移,使茶葉經過該連結組(52)進入該分篩滾筒(22)內,以使壓茶流程及解塊流程於生產上呈連續性之一貫作業。 The tea pressing device (50) is disposed at an open end of the screening device (20), and each of the tea pressing device (50) and the screening device (20) is provided with a connecting group (51), which can be connected to each other. a tea pressing device (50) and a screening device (20), so that the screening device (20) can directly receive the block tea leaves conveyed by the tea pressing device (50); The tea leaves are pressed into a block shape, and the tea leaves enter the sieve drum (22) through the joint group (52), so that the pressing process and the deblocking process are consistently continuous in production.
該控制裝置(60),係與各該分篩裝置(20)、基座裝置(10)、揚升裝置(30)、輸送裝置(40)及壓茶裝置(50)相互聯結,以傳輸相關控制訊號, 使各該分篩裝置(20)、基座裝置(10)、揚升裝置(30)、輸送裝置(40)及壓茶裝置(50)依預設順序產生入料、線性位移、揚升、水平、滾動及出料等作動之控制。 The control device (60) is coupled with each of the screening device (20), the base device (10), the lifting device (30), the conveying device (40) and the tea pressing device (50) for transmitting relevant Control signal, Each of the screening device (20), the base device (10), the lifting device (30), the conveying device (40), and the tea pressing device (50) generates feeding, linear displacement, and lifting in a predetermined sequence. Control of movements such as leveling, rolling and discharging.
藉由上述構件,作業時先將各該分篩裝置(20)及揚升裝置(30)藉由該移動基座(12)同步位移至該固定基座(11)上之預設位置後,再開始進行茶葉分篩作業,利用該分篩裝置(20)其具有可同步進行解塊及分篩過濾雙重功能,可使茶葉解塊及篩濾作業同時進行,其整體結構簡單、成本低,且可將茶葉解塊、過濾分篩、輸送至集中貯放等一貫生產作業之自動化裝置,可有效降低空間使用,並節省人力及設備成本,同時可與其他茶葉設備相接設而具有相容性,故整體結構可達便利實用性者。 By the above-mentioned members, each of the screening device (20) and the lifting device (30) is synchronously displaced to a predetermined position on the fixed base (11) by the moving base (12). The tea sieving operation is started again, and the sifting device (20) has the dual functions of simultaneous deblocking and sieving and filtering, so that the tea deblocking and sieving operations can be simultaneously performed, and the overall structure is simple and the cost is low. The tea can be deblocked, filtered and sieved, and transported to an automated device for centralized production and storage, which can effectively reduce space use, save manpower and equipment costs, and be compatible with other tea equipment. Sex, so the overall structure can be convenient and practical.
為供進一步瞭解本發明構造特徵、運用技術手段及所預期達成之功效,茲將本發明使用方式加以敘述如下 For a further understanding of the structural features of the present invention, the use of technical means, and the desired benefits, the manner of use of the present invention is described below.
本發明之組設,請參照第一圖至第七圖所示,該基座裝置(10)係使該軌道(14)以一體方式形成於該固定基座(11)上,於組設該基座裝置(10)時,先將各該輪組(13)組設於該移動基座(12)下方,再以各該輪組(13)分別容設於各該軌道(14)內;組設該輸送裝置(40)時,其一該輸送基座(421)亦以一體方式形成於該移動基座(12)一側,另一之該輸送基座(411)則設置於該移動基座(12)同側地面上預設部位,再將各該輸送帶(412)(422)分別組設於各該輸送基座(411)(421)上,並以各該傳動馬達(413)(423)分別設於該輸送帶(412)(422)上預設部位;組設該揚升裝置(30)時,係先將該樞接座(33)分別設於該移動基座(12)相對稱之兩側預設部位,並將該揚升基座(31)相對應預設部位之兩側分別樞接於各該樞接座(33)上,再將該驅動組(32)設於各該移動基座(12)及揚升基座(31)之間,可提供驅動該揚升基座(31)產生旋轉作動以呈揚升或水平狀態;於該分篩滾筒(22)上預先設置呈鏤空狀之各該第一、第二分篩部(241)(242),及於該分篩基座(21)上則預設有各該第一、第二出料口(251)(252),於組設該分篩裝置(20)時,係先將該旋動組(23)固設於該揚升基座(31)預設部位,將該分篩滾筒(22)套設於該分篩基座(21)內,此時該第一分篩部(241)對應該第一出料口(251),該第二分篩部(242)則對應該第二出料口(252);然後將該分篩基座(21)固設於該揚升基座(31)之預設部位,同時讓該 分篩滾筒(22)封閉之末端與該旋動組(23)相接設以有效能受該旋動組(23)驅動而產生旋轉;本發明與該壓茶裝置(50)接設時,係預先將該壓茶裝置(50)組設完成後,將呈中空管狀之該連結組(51)其一端接設於該壓茶裝置(50)之出料口部位,該連結組(51)之另一端其口徑較小於該分篩滾筒(22)之開口內徑,並將該連結組(51)另端銜接於該分篩滾筒(22)之開放端內徑部位;最後將該控制裝置(60)組設於該分篩基座(21)上,並以電路聯結各該基座裝置(10)、壓茶裝置(50)、分篩裝置(20)、揚升裝置(30)及輸送裝置(40)後,即組設完成。 The assembly of the present invention, as shown in the first to seventh figures, the base device (10) is formed on the fixed base (11) in an integrated manner. In the case of the base device (10), each of the wheel sets (13) is first disposed under the moving base (12), and each of the wheel sets (13) is respectively accommodated in each of the tracks (14); When the conveying device (40) is assembled, one of the conveying bases (421) is integrally formed on one side of the moving base (12), and the other conveying base (411) is disposed on the movement. The base (12) is preset on the same side of the ground, and each of the conveyor belts (412) (422) is respectively disposed on each of the transport bases (411) (421), and each of the transmission motors (413) (423) are respectively disposed on the preset portion of the conveyor belt (412) (422); when the lifting device (30) is assembled, the pivoting socket (33) is firstly disposed on the moving base ( 12) symmetrically refer to the preset portions on both sides, and pivotally connect the two sides of the corresponding lifting portion of the lifting base (31) to each of the pivoting seats (33), and then drive the driving group (32) Provided between each of the mobile base (12) and the lift base (31) to provide driving of the lift base (31) Rotating to raise or level; the first and second screening portions (241) (242) are hollowed out on the screening drum (22), and the screening base ( 21) above, each of the first and second discharge ports (251) (252) is pre-set, and when the screening device (20) is assembled, the rotation group (23) is first fixed on the Lifting the pedestal (31) a predetermined portion, the sieving roller (22) is sleeved in the sieving base (21), and the first sieving portion (241) corresponds to the first discharge port (251), the second screening portion (242) corresponds to the second discharge opening (252); and then the screening base (21) is fixed to the predetermined portion of the lifting base (31) While letting The closed end of the screening drum (22) is connected to the rotating group (23) to be effectively driven to rotate by the rotating group (23); when the invention is connected with the tea pressing device (50), After the tea pressing device (50) is assembled in advance, one end of the connecting group (51) having a hollow tubular shape is connected to a discharge port portion of the tea pressing device (50), and the connecting group (51) The other end has a smaller diameter than the opening inner diameter of the dividing drum (22), and the other end of the connecting group (51) is connected to the inner diameter of the open end of the screening drum (22); The device (60) is disposed on the sieving base (21), and is electrically connected to each of the base device (10), the tea pressing device (50), the sieving device (20), and the lifting device (30). After the conveying device (40), the assembly is completed.
本發明之茶葉加工連續作業,其流程依序為壓茶、解塊及分篩、輸送、集中貯放等步驟,請參照第七圖至第八圖,於該壓茶裝置(50)進行壓茶作業後,該壓茶裝置(50)之出料口閘門將開啟,此時該分篩裝置(20)係呈揚升狀態,接著該推移組(52)則會將壓製成茶磚狀之茶葉推移,茶磚則經由該連結組(51)管內進入至該分篩滾筒(22)內;請參照第九圖至第十圖,於茶磚入料完成後,該移動裝置(12)則開始朝該壓茶裝置(50)另向進行線性位移,於各該連結組(51)及分篩滾筒(22)間形成預設間距後,該揚升裝置(30)則啟動,該驅動組(32)則推移該揚升基座(31),使得設於該揚升基座(31)上之各該分篩裝置(20)及控制裝置(60)以該樞接座(33)為中心產生旋轉,使該分篩裝置(20)呈水平狀態。 The tea processing of the invention is continuously operated, and the process thereof is the steps of pressing tea, deblocking and sieving, conveying, centralized storage and the like, please refer to the seventh to eighth figures, and pressurizing the tea pressing device (50) After the tea operation, the discharge port gate of the tea pressing device (50) will be opened, at which time the screening device (20) is in a ascending state, and then the displacement group (52) will be pressed into a tea brick-like tea. After the transition, the tea brick enters the sieve drum (22) through the connection group (51); please refer to the ninth to tenth diagrams, after the tea brick is finished, the mobile device (12) starts to move toward The pressing device (50) is linearly displaced, and after a predetermined interval is formed between each of the connecting group (51) and the screening drum (22), the lifting device (30) is activated, and the driving group (32) And moving the lifting base (31) such that each of the screening device (20) and the control device (60) disposed on the lifting base (31) is centered on the pivoting seat (33) Rotate to bring the screening device (20) into a horizontal state.
本發明之「解塊及分篩」作業,請參照第十一圖至第十二圖,該分篩滾筒(22)於該分篩基座(21)內藉由該旋動組(23)驅動而開始旋轉,於該分篩滾筒(22)內呈茶磚狀之茶葉則因該分篩滾筒(22)之持續滾動及離心力而逐漸被分散解體,體積較小的茶葉及茶末則因離心力甩出穿過該第一分篩部(241),並進入該第一出料口(251)而落至該第一輸送組(41)之輸送帶(412)上,此時利用該傳動馬達(413)驅動該輸送帶(412)產生循環繞設之作動,進而將落於該輸送帶(412)上之茶葉及茶末運送至該輸送帶(412)末端,予以集中收取並貯放。 For the "unblocking and sieving" operation of the present invention, please refer to the eleventh to twelfth drawings, wherein the sieving roller (22) is in the sifting base (21) by the rotating group (23) The tea leaves in the sifting drum (22) are gradually dissipated and disintegrated due to the continuous rolling and centrifugal force of the sieving drum (22), and the smaller tea leaves and tea ends are centrifuged. Passing through the first screening portion (241), and entering the first discharge opening (251) and falling onto the conveyor belt (412) of the first conveying group (41), at which time the transmission motor is utilized ( 413) driving the conveyor belt (412) to generate a cyclic winding operation, and then transporting the tea leaves and tea leaves falling on the conveyor belt (412) to the end of the conveyor belt (412) for centralized collection and storage.
於較小體積之茶葉與茶末分篩並輸出完成後,請參照第十三圖,本發明之該揚升裝置(30)則啟動,該驅動組(32)則拉引該揚升基座(31),使得設於該揚升基座(31)上之各該分篩裝置(20)及控制裝置(60)以該樞接座 (33)為中心產生旋轉,使該分篩裝置(20)呈揚升狀態,此時該分篩滾筒(22)內的茶葉均集中至該分篩滾筒(22)之筒底位置,即相對該第二分篩部(242)之位置。 After the smaller volume tea leaves and the tea powder are sieved and outputted, refer to the thirteenth figure, the lifting device (30) of the present invention is activated, and the driving group (32) pulls the lifting base (31), such that the screening device (20) and the control device (60) disposed on the lift base (31) are used as the pivot socket (33) rotating for the center, so that the sifting device (20) is in a raised state, at which time the tea leaves in the sieving drum (22) are concentrated to the bottom position of the sieving drum (22), that is, relative The position of the second screening portion (242).
請參照第十四圖至第十五圖,該分篩滾筒(22)於該分篩基座(21)內藉由該旋動組(23)驅動而開始旋轉,於該分篩滾筒(22)內已呈分散狀之茶葉僅剩餘體積較大的茶葉,其因離心力甩出穿過該第二分篩部(242),並進入該第二出料口(252)而落至該第二輸送組(42)之輸送帶(422)上,此時利用該傳動馬達(423)驅動該輸送帶(422)產生循環繞設之作動,進而將落於該輸送帶(422)上之茶葉運送至該輸送帶(422)末端,予以集中收取並貯放。 Referring to the fourteenth to fifteenth drawings, the sieving drum (22) is started to rotate in the sieving base (21) by the rotation group (23), and the sieving roller (22) The tea leaves which have been dispersed have only a large amount of remaining tea leaves, which are centrifugally pushed out through the second sieve portion (242) and enter the second discharge port (252) to fall to the second On the conveyor belt (422) of the transport group (42), the conveyor belt (422) is driven by the transmission motor (423) to generate a cyclic winding operation, and the tea leaves falling on the conveyor belt (422) are transported. To the end of the conveyor belt (422), it is collected and stored.
由於茶葉在「壓茶」與「解塊及分篩」作業中,因擠壓茶葉及滾動茶葉等動作會使得茶葉間可充份的碰撞磨擦,可有效破壞茶葉的細胞結構,使茶葉的汁液流出附著於表面,藉以增加多元酚物質及多酚酵素作用,因此本發明各該壓茶裝置(50)及分篩裝置(30)所進行之「壓茶」與「解塊及分篩」流程,亦有類似「揉捻」茶葉之加工效果。 As the tea leaves in the "pressing tea" and "deblocking and sieving" operations, the action of squeezing tea leaves and rolling tea leaves will make the teas fully collide and rub, which can effectively destroy the cell structure of the tea leaves and make the juice of the tea leaves. The effluent adheres to the surface to increase the action of the polyphenolic substance and the polyphenolic enzyme. Therefore, the "pressing tea" and "deblocking and sieving" processes performed by the tea pressing device (50) and the sieving device (30) of the present invention are performed. There are also similar processing effects of "揉捻" tea.
本發明利用該分篩裝置(20)具有傾斜或水平的變化,配合不同鏤空尺寸大小之各該第一、第二分篩部(241)(242)之結構設計,因此於該分篩裝置(20)呈水平狀態時可篩出較小尺寸之茶葉,該分篩裝置(20)呈預設斜度揚升狀態時可篩出較大尺寸之茶葉;加上該分篩滾筒(22)之旋轉亦具有將糾結狀之茶磚解開成分散狀,故於一個流程中即可同時進行「解塊」及「分篩」兩個作業,可使茶葉解塊及篩濾作業同時進行,而此一結構設計可達到下列功效: The present invention utilizes the sifting device (20) to have a slanting or horizontal change, and to match the structural design of each of the first and second sieving portions (241) (242) of different hollow sizes, and thus the sifting device ( 20) When the horizontal state is in a state of sieving out a small-sized tea leaf, the sieving device (20) can sift out a larger-sized tea leaf when the slanting state is preset; and the sieving roller (22) The rotation also has the tangled tea bricks disassembled into a dispersion shape, so that two operations of "deblocking" and "sieving" can be simultaneously performed in one process, and the tea deblocking and screening operations can be simultaneously performed, and the structure is simultaneously performed. The design can achieve the following effects:
一、本發明之該分篩裝置(20)可使茶葉解塊及篩濾作業同時進行,因此具有可同步進行解塊及分篩過濾雙重功能。 1. The sieving device (20) of the present invention can perform the deblocking and sieving operations of the tea at the same time, thereby having the dual functions of simultaneous deblocking and sieving filtration.
二、因將習知分別獨立之壓茶機及過濾篩設備均各自有相當數量的構件所組成,如欲將壓茶機及過濾篩設備呈一貫連續生產作業則又必須填設銜接兩者間物料運送之輸送裝置,使得整體結構複雜且成本高。於此,本發明之該分篩裝置(20)則將習知壓茶機及過濾篩設備結合為一,並省去兩者間之輸送機構,故整體結構簡單、組裝快速,並能有效降低製造成本。 Second, because the separate tea presses and filter screen equipment are composed of a considerable number of components, if the tea press and the filter screen equipment are to be consistently produced, they must be filled together. The conveying device of material transportation makes the overall structure complicated and costly. Here, the sieving device (20) of the present invention combines the conventional tea pressing machine and the filtering sieve device into one, and saves the conveying mechanism between the two, so that the overall structure is simple, the assembly is fast, and the utility model can effectively reduce manufacturing cost.
三、該分篩裝置(20)係將茶葉解塊、過濾分篩、輸送至集中貯放等流程 以一貫生產作業之自動化裝置,符合具備多功能茶葉加工之需求,藉以節省人力及設備成本。 3. The sifting device (20) is a process for deblocking, filtering, and conveying the tea to a centralized storage and discharging process. With the automatic production of consistent production operations, it meets the needs of multi-functional tea processing, thereby saving manpower and equipment costs.
四、本發明該分篩裝置(20)同時具有「解塊」及「分篩」兩個作業流程,且同時進行,等同將習知壓茶機及過濾篩設備結合為一,因此相較於習知結構,本發明更能達到節省作業時間及減少空間使用之效果。 4. The sieving device (20) of the present invention has two operation processes of "deblocking" and "sieving" simultaneously, and simultaneously, which is equivalent to combining the conventional tea pressing machine and the filtering sieve device into one, so that With the conventional structure, the invention can achieve the effects of saving working time and reducing space use.
五、本發明之該分篩裝置(20)係可因需求增設或刪除該壓茶裝置(50),即可形成壓茶、解塊、過濾分篩、輸送至集中貯放等加工流程之一貫生產作業之自動化生產線,故於茶葉加工製程上之應用可因應壓茶需求與否而變化,使用上具有彈性及相容性。 5. The sieving device (20) of the present invention can add or remove the tea pressing device (50) according to the demand, and can form a processing process such as pressing tea, deblocking, filtering and sieving, and conveying to centralized storage and storage. The automatic production line for production operations, so the application in the tea processing process can be changed according to the demand for pressing tea, and the use is flexible and compatible.
值得一提,本發明各該第一、第二輸送組(41)(42)分別具有固設於該移動基座(12)上預設部位之一輸送基座(421),並使其可與該移動基座(12)同步位移,及置放於地面上之該輸送基座(411);於各該輸送基座(411)(421)上分別設有預設長度之一輸送帶(412)(422),且各別配合一傳動馬達(413)(423)使各該輸送帶(412)(422)產生預定距離之繞設作動。此一結構設計,主要為配合該分篩裝置(20)因線性位移後各該第一、第二出料口(251)(252)位置產生變化,因此將該第二輸送組(42)設為可與該移動基座(12)同步移動之狀態,而該第一輸送組(1)則設定為可置放於地面狀態,以降低該移動基座(12)承載過重的情形,且該第一輸送組(41)可依需求任意位移以對應該第一出料口(241),於使用上更具有彈性。同時,本發明之該基座裝置(10),可有效防止於該分篩滾筒(22)旋動時,各該壓茶裝置(50)及分篩裝置(20)間因距離不足產生碰撞情形。 It is to be noted that each of the first and second transport groups (41) (42) of the present invention has a transport base (421) fixed to a predetermined portion of the mobile base (12), and is Simultaneously displaced with the moving base (12), and the transport base (411) placed on the ground; and each of the transport bases (411) (421) is provided with a conveyor belt of a preset length ( 412) (422), and each of the conveyor belts (412) (422) cooperates with a transmission motor (413) (423) to generate a predetermined distance. The structural design is mainly to match the position of the first and second discharge ports (251) (252) after the linear displacement of the screening device (20), so the second delivery group (42) is set. In order to be movable in synchronization with the mobile base (12), the first transport group (1) is set to be placed on the ground to reduce the weight of the mobile base (12), and the The first transport group (41) can be arbitrarily displaced as needed to correspond to the first discharge port (241), and is more elastic in use. At the same time, the base device (10) of the present invention can effectively prevent the collision between the tea pressing device (50) and the screening device (20) due to insufficient distance when the screening cylinder (22) is rotated. .
請參照第十六圖至第十九圖,為本發明之另一實施例,係為應用於無需進行壓茶加工之作業方式,其中無需連結該壓茶裝置(50),即指僅使用各該分篩裝置(20)、揚升裝置(30)、輸送裝置(40)及控制裝置(60);該控制裝置(60)係與各該分篩裝置(20)、基座裝置(10)、揚升裝置(30)及輸送裝置(40)相互聯結,以傳輸相關控制訊號,使各該分篩裝置(20)、基座裝置(10)及揚升裝置(30)依預設順序產生線性位移、揚升、水平、滾動及出料等作動之控制;各該第一、第二輸送組(41)(42)均使該輸送基座(411)(421)均以一體方式形成於該移動基座(12)上,因此各該第一、第二輸送組(41)(42)設皆可與 該移動基座(12)同步移動之狀態。 Referring to FIGS. 16 to 19, another embodiment of the present invention is applied to an operation mode that does not require a tea pressing process, wherein it is not necessary to connect the tea pressing device (50), that is, only use each The screening device (20), the lifting device (30), the conveying device (40) and the control device (60); the control device (60) and each of the screening device (20) and the base device (10) The lifting device (30) and the conveying device (40) are coupled to each other to transmit the relevant control signals, so that each of the screening device (20), the base device (10) and the lifting device (30) are generated in a predetermined sequence. Control of linear displacement, lifting, leveling, rolling, and discharging; each of the first and second conveying groups (41) (42) integrally forms the conveying base (411) (421) The mobile base (12), so that each of the first and second transport groups (41) (42) can be The moving base (12) is in a state of synchronous movement.
本實施例於組裝上,可不需組裝該壓茶裝置(50),亦省去與該壓茶裝置(50)接設之部份,其他組設步驟之方式均與前述實施例完全相同。本實施例於操作上形成解塊、過濾分篩、輸送至集中貯放等加工流程之一貫生產作業之自動化生產線,刪除壓茶流程部份,其他操作方式及使用狀態均與前述較佳實施例完全相同;於功效上則除不具壓茶功效外,本實施例所預期達到之功效亦皆與前述較佳實施例完全相同。 In this embodiment, the tea pressing device (50) is not required to be assembled, and the portion connected to the tea pressing device (50) is omitted, and the other steps are the same as the foregoing embodiment. In this embodiment, an automated production line for forming a process of deblocking, filtering and sieving, and transporting to a centralized storage and processing process is performed, and the pressing process portion is deleted, and other operation modes and usage states are the same as the foregoing preferred embodiment. It is exactly the same; in terms of efficacy, except for the effect of pressing the tea, the effects expected by the present embodiment are also identical to those of the foregoing preferred embodiment.
綜合上述,本發明所揭露之「茶葉解塊分篩裝置」,係提供一依序為壓茶、解塊及分篩、輸送、集中貯放等茶葉加工步驟之設備,其利用可同步處理「解塊」及「分篩」兩作業之各該分篩裝置及揚升裝置,配合可適當位移之該基座裝置,結合可將分篩後之茶葉及茶末分別運送至別處之該輸送裝置,並以該控制裝置控制前述裝置作動及步驟順序控制,而形成可全自動一貫作業生產之茶葉加工設備,且可有效達到簡化結構、降低成本,節省作業時間及空間佔用,更具有與其他茶業設備結合之彈性及相容性,而獲致一穩固結合及組裝便利性高之茶葉解塊分篩裝置,俾使整體確具產業實用性及成本效益,且其構成結構又未曾見於諸書刊或公開使用,誠符合新型專利申請要件,懇請 鈞局明鑑,早日准予專利,至為感禱。 In summary, the "tea deblocking and sieving device" disclosed in the present invention provides a device for sequentially processing tea, deblocking, sieving, conveying, centralized storage and the like, which can be processed simultaneously. The sifting device and the hoisting device of the two operations of "unblocking" and "sifting", together with the pedestal device which can be appropriately displaced, combined with the conveying device capable of transporting the sifted tea leaves and tea leaves separately And the control device controls the operation of the device and the sequence control, thereby forming a tea processing device capable of fully automatic production, and can effectively simplify the structure, reduce the cost, save working time and space occupation, and have other teas. The flexibility and compatibility of the equipment combination has resulted in a tea deblocking and screening device with a stable combination and high ease of assembly, which makes the whole industry practical and cost-effective, and its structure has not been seen in books or Open use, in line with the requirements of the new patent application, please ask the Bureau to understand the patent, as soon as possible to grant patents, to pray.
需陳明者,以上所述乃是本發明之具體實施例及所運用之技術原理,若依本發明之構想所作之改變,其所產生之功能作用仍未超出說明書及圖式所涵蓋之精神時,均應在本發明之範圍內,合予陳明。 It is to be understood that the above is a specific embodiment of the present invention and the technical principles applied thereto, and the functional effects produced by the concept of the present invention are still beyond the spirit of the specification and drawings. In the meantime, it should be combined with Chen Ming within the scope of the present invention.
(10)‧‧‧基座裝置 (10) ‧‧‧Base unit
(20)‧‧‧分篩裝置 (20)‧‧‧Sieving device
(30)‧‧‧揚升裝置 (30)‧‧‧Lifting device
(40)‧‧‧輸送裝置 (40)‧‧‧Conveyor
(41)‧‧‧第一輸送組 (41)‧‧‧First delivery group
(42)‧‧‧第二輸送組 (42) ‧‧‧Second transport group
(50)‧‧‧壓茶裝置 (50) ‧‧‧ Tea pressing device
(60)‧‧‧控制裝置 (60)‧‧‧Control devices
Claims (17)
Priority Applications (3)
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TW104126926A TW201707803A (en) | 2015-08-19 | 2015-08-19 | Tea leaves deblocking and sieving device including a sieving roller having at least two sieving portions that are arranged along an axial direction and each has a hollow portion in different size |
CN201510802024.3A CN106465758A (en) | 2015-08-19 | 2015-11-19 | tea deblocking and screening device |
CN201520926902.8U CN205409424U (en) | 2015-08-19 | 2015-11-19 | Tea deblocking and screening device |
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TW104126926A TW201707803A (en) | 2015-08-19 | 2015-08-19 | Tea leaves deblocking and sieving device including a sieving roller having at least two sieving portions that are arranged along an axial direction and each has a hollow portion in different size |
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TW201707803A true TW201707803A (en) | 2017-03-01 |
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CN113714105A (en) * | 2021-11-01 | 2021-11-30 | 江苏羽特饲料有限公司 | Corn kernel impurity removal screening plant |
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CN108515023B (en) * | 2018-04-27 | 2020-08-04 | 重庆夔春农业开发有限公司 | Automatic grading equipment for fresh tea leaves |
CN112958450B (en) * | 2021-02-01 | 2023-03-31 | 佛山市南海华昊华丰淀粉有限公司 | Product processing is with modified starch isolation impurity cleaning equipment |
CN114600976B (en) * | 2022-04-07 | 2023-11-24 | 霞浦县崇儒商会 | Production method and equipment of fragrant white tea |
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2015
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- 2015-11-19 CN CN201510802024.3A patent/CN106465758A/en not_active Withdrawn
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CN113714105A (en) * | 2021-11-01 | 2021-11-30 | 江苏羽特饲料有限公司 | Corn kernel impurity removal screening plant |
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