TW201704329A - Curable resin composition and method for producing same - Google Patents
Curable resin composition and method for producing same Download PDFInfo
- Publication number
- TW201704329A TW201704329A TW105116556A TW105116556A TW201704329A TW 201704329 A TW201704329 A TW 201704329A TW 105116556 A TW105116556 A TW 105116556A TW 105116556 A TW105116556 A TW 105116556A TW 201704329 A TW201704329 A TW 201704329A
- Authority
- TW
- Taiwan
- Prior art keywords
- resin composition
- curable resin
- acrylate
- meth
- inorganic oxide
- Prior art date
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- 239000011342 resin composition Substances 0.000 title claims abstract description 102
- 238000004519 manufacturing process Methods 0.000 title claims description 41
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 138
- 229910052809 inorganic oxide Inorganic materials 0.000 claims abstract description 119
- 238000002834 transmittance Methods 0.000 claims abstract description 20
- -1 zirconium alkoxide Chemical class 0.000 claims description 54
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 45
- 239000002243 precursor Substances 0.000 claims description 27
- 150000004703 alkoxides Chemical class 0.000 claims description 23
- 239000003054 catalyst Substances 0.000 claims description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 239000002253 acid Substances 0.000 claims description 16
- 229910052751 metal Inorganic materials 0.000 claims description 15
- 239000002184 metal Substances 0.000 claims description 15
- 239000000126 substance Substances 0.000 claims description 15
- 150000001875 compounds Chemical class 0.000 claims description 14
- 150000003839 salts Chemical class 0.000 claims description 14
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 claims description 13
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 13
- 239000011707 mineral Substances 0.000 claims description 13
- 229910001504 inorganic chloride Inorganic materials 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 12
- 239000003999 initiator Substances 0.000 claims description 8
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 8
- 229910052719 titanium Inorganic materials 0.000 claims description 8
- 239000010936 titanium Substances 0.000 claims description 8
- 229910052726 zirconium Inorganic materials 0.000 claims description 7
- 230000007062 hydrolysis Effects 0.000 claims description 6
- 238000006460 hydrolysis reaction Methods 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 5
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 4
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 4
- 125000003118 aryl group Chemical group 0.000 claims description 3
- 238000002296 dynamic light scattering Methods 0.000 claims description 3
- 229910052733 gallium Inorganic materials 0.000 claims description 3
- 229910052738 indium Inorganic materials 0.000 claims description 3
- UJVRJBAUJYZFIX-UHFFFAOYSA-N nitric acid;oxozirconium Chemical compound [Zr]=O.O[N+]([O-])=O.O[N+]([O-])=O UJVRJBAUJYZFIX-UHFFFAOYSA-N 0.000 claims description 3
- WDTVZGCQCHXNKT-UHFFFAOYSA-N nitric acid;titanium Chemical compound [Ti].O[N+]([O-])=O.O[N+]([O-])=O.O[N+]([O-])=O.O[N+]([O-])=O WDTVZGCQCHXNKT-UHFFFAOYSA-N 0.000 claims description 3
- 229910052718 tin Inorganic materials 0.000 claims description 3
- QDZRBIRIPNZRSG-UHFFFAOYSA-N titanium nitrate Inorganic materials [O-][N+](=O)O[Ti](O[N+]([O-])=O)(O[N+]([O-])=O)O[N+]([O-])=O QDZRBIRIPNZRSG-UHFFFAOYSA-N 0.000 claims description 3
- 229910000349 titanium oxysulfate Inorganic materials 0.000 claims description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 2
- 239000000460 chlorine Substances 0.000 claims description 2
- 229910052801 chlorine Inorganic materials 0.000 claims description 2
- ZXAUZSQITFJWPS-UHFFFAOYSA-J zirconium(4+);disulfate Chemical compound [Zr+4].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O ZXAUZSQITFJWPS-UHFFFAOYSA-J 0.000 claims description 2
- ZRNSSRODJSSVEJ-UHFFFAOYSA-N 2-methylpentacosane Chemical compound CCCCCCCCCCCCCCCCCCCCCCCC(C)C ZRNSSRODJSSVEJ-UHFFFAOYSA-N 0.000 claims 1
- 229910052684 Cerium Inorganic materials 0.000 claims 1
- ZMIGMASIKSOYAM-UHFFFAOYSA-N cerium Chemical compound [Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce] ZMIGMASIKSOYAM-UHFFFAOYSA-N 0.000 claims 1
- 239000000047 product Substances 0.000 description 26
- 238000006243 chemical reaction Methods 0.000 description 19
- 230000000052 comparative effect Effects 0.000 description 15
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 13
- 229910000420 cerium oxide Inorganic materials 0.000 description 13
- 239000000203 mixture Substances 0.000 description 13
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 12
- 239000000243 solution Substances 0.000 description 12
- 239000011248 coating agent Substances 0.000 description 10
- 238000000576 coating method Methods 0.000 description 10
- 235000010755 mineral Nutrition 0.000 description 10
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 9
- WJMXTYZCTXTFJM-UHFFFAOYSA-N 1,1,1,2-tetraethoxydecane Chemical compound C(C)OC(C(OCC)(OCC)OCC)CCCCCCCC WJMXTYZCTXTFJM-UHFFFAOYSA-N 0.000 description 8
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 8
- 239000010419 fine particle Substances 0.000 description 8
- KPSSIOMAKSHJJG-UHFFFAOYSA-N neopentyl alcohol Chemical compound CC(C)(C)CO KPSSIOMAKSHJJG-UHFFFAOYSA-N 0.000 description 8
- 239000011347 resin Substances 0.000 description 8
- 229920005989 resin Polymers 0.000 description 8
- 239000002904 solvent Substances 0.000 description 8
- 238000001035 drying Methods 0.000 description 7
- 150000002148 esters Chemical class 0.000 description 7
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 7
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 6
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 6
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 6
- 125000004432 carbon atom Chemical group C* 0.000 description 6
- 150000005846 sugar alcohols Polymers 0.000 description 6
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 5
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 5
- 239000002585 base Substances 0.000 description 5
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 5
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 5
- 229920001228 polyisocyanate Polymers 0.000 description 5
- 239000005056 polyisocyanate Substances 0.000 description 5
- 229920000193 polymethacrylate Polymers 0.000 description 5
- 239000000376 reactant Substances 0.000 description 5
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical group OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 239000007983 Tris buffer Substances 0.000 description 4
- 239000012965 benzophenone Substances 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 4
- 238000010894 electron beam technology Methods 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000011859 microparticle Substances 0.000 description 4
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 4
- 229920005862 polyol Polymers 0.000 description 4
- 150000003077 polyols Chemical class 0.000 description 4
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 3
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- MPIAGWXWVAHQBB-UHFFFAOYSA-N [3-prop-2-enoyloxy-2-[[3-prop-2-enoyloxy-2,2-bis(prop-2-enoyloxymethyl)propoxy]methyl]-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(COC(=O)C=C)(COC(=O)C=C)COCC(COC(=O)C=C)(COC(=O)C=C)COC(=O)C=C MPIAGWXWVAHQBB-UHFFFAOYSA-N 0.000 description 3
- 239000003377 acid catalyst Substances 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 150000008064 anhydrides Chemical class 0.000 description 3
- 150000004982 aromatic amines Chemical class 0.000 description 3
- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical compound C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 125000003983 fluorenyl group Chemical group C1(=CC=CC=2C3=CC=CC=C3CC12)* 0.000 description 3
- 150000002576 ketones Chemical class 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- LWRBVKNFOYUCNP-UHFFFAOYSA-N 2-methyl-1-(4-methylsulfanylphenyl)-2-morpholin-4-ylpropan-1-one Chemical compound C1=CC(SC)=CC=C1C(=O)C(C)(C)N1CCOCC1 LWRBVKNFOYUCNP-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 125000002723 alicyclic group Chemical group 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 125000002947 alkylene group Chemical group 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- FPCJKVGGYOAWIZ-UHFFFAOYSA-N butan-1-ol;titanium Chemical compound [Ti].CCCCO.CCCCO.CCCCO.CCCCO FPCJKVGGYOAWIZ-UHFFFAOYSA-N 0.000 description 2
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 150000001805 chlorine compounds Chemical class 0.000 description 2
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Natural products OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- PAFZNILMFXTMIY-UHFFFAOYSA-N cyclohexylamine Chemical compound NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 description 2
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical compound C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 2
- 230000009977 dual effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000032050 esterification Effects 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- 150000002170 ethers Chemical class 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 229910001510 metal chloride Inorganic materials 0.000 description 2
- 229910000000 metal hydroxide Inorganic materials 0.000 description 2
- 150000004692 metal hydroxides Chemical class 0.000 description 2
- 150000007522 mineralic acids Chemical class 0.000 description 2
- 125000005483 neopentyl alcohol group Chemical group 0.000 description 2
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 2
- 229910017604 nitric acid Inorganic materials 0.000 description 2
- 229910052755 nonmetal Inorganic materials 0.000 description 2
- 150000007524 organic acids Chemical class 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- DCKVFVYPWDKYDN-UHFFFAOYSA-L oxygen(2-);titanium(4+);sulfate Chemical compound [O-2].[Ti+4].[O-]S([O-])(=O)=O DCKVFVYPWDKYDN-UHFFFAOYSA-L 0.000 description 2
- FDPIMTJIUBPUKL-UHFFFAOYSA-N pentan-3-one Chemical compound CCC(=O)CC FDPIMTJIUBPUKL-UHFFFAOYSA-N 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 2
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- HBBBDGWCSBWWKP-UHFFFAOYSA-J tetrachloroantimony Chemical compound Cl[Sb](Cl)(Cl)Cl HBBBDGWCSBWWKP-UHFFFAOYSA-J 0.000 description 2
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- DUNKXUFBGCUVQW-UHFFFAOYSA-J zirconium tetrachloride Chemical compound Cl[Zr](Cl)(Cl)Cl DUNKXUFBGCUVQW-UHFFFAOYSA-J 0.000 description 2
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
- QNODIIQQMGDSEF-UHFFFAOYSA-N (1-hydroxycyclohexyl)-phenylmethanone Chemical compound C=1C=CC=CC=1C(=O)C1(O)CCCCC1 QNODIIQQMGDSEF-UHFFFAOYSA-N 0.000 description 1
- MYWOJODOMFBVCB-UHFFFAOYSA-N 1,2,6-trimethylphenanthrene Chemical compound CC1=CC=C2C3=CC(C)=CC=C3C=CC2=C1C MYWOJODOMFBVCB-UHFFFAOYSA-N 0.000 description 1
- DIIIISSCIXVANO-UHFFFAOYSA-N 1,2-Dimethylhydrazine Chemical compound CNNC DIIIISSCIXVANO-UHFFFAOYSA-N 0.000 description 1
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- SBJCUZQNHOLYMD-UHFFFAOYSA-N 1,5-Naphthalene diisocyanate Chemical compound C1=CC=C2C(N=C=O)=CC=CC2=C1N=C=O SBJCUZQNHOLYMD-UHFFFAOYSA-N 0.000 description 1
- BMVXCPBXGZKUPN-UHFFFAOYSA-N 1-hexanamine Chemical compound CCCCCCN BMVXCPBXGZKUPN-UHFFFAOYSA-N 0.000 description 1
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- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 125000005270 trialkylamine group Chemical group 0.000 description 1
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
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- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
- C08K5/098—Metal salts of carboxylic acids
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- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
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- Macromonomer-Based Addition Polymer (AREA)
Abstract
Description
本發明係關於一種硬化性樹脂組成物及其製造方法。詳細而言,關於一種提供透明性優異且具有高硬度之硬化物之硬化性樹脂組成物及其製造方法。 The present invention relates to a curable resin composition and a method of producing the same. Specifically, it relates to a curable resin composition which provides a cured product which is excellent in transparency and has high hardness, and a method for producing the same.
近年來,於表面設置有以硬塗膜作為保護層之薄膜的液晶顯示器、觸控面板顯示器等顯示裝置正在迅速普及。尤其是智慧型手機或平板終端等具備藉由手指或筆直接接觸畫面而進行操作之觸控面板的電子機器顯著地普及,於此種機器中要求觸控面板表面之硬度提昇。作為觸控面板之材質,較理想使用較玻璃更安全且更輕量之PET或丙烯酸等之樹脂,但缺點為該等樹脂較玻璃而言硬度較差。 In recent years, display devices such as liquid crystal displays and touch panel displays having a film having a hard coat film as a protective layer on the surface thereof are rapidly spreading. In particular, an electronic device including a touch panel that operates by directly touching a screen with a finger or a pen, such as a smart phone or a tablet terminal, is remarkably popular, and the hardness of the surface of the touch panel is required to be improved in such a device. As a material of the touch panel, it is preferable to use a resin such as PET or acrylic which is safer and lighter than glass, but the disadvantage is that the resins are inferior in hardness to glass.
因此,已知有形成以摻合有硬度高之二氧化矽微粒子作為填料的活性能量線硬化樹脂作為主成分之硬塗層的方法,但作為無機物之二氧化矽微粒子難以於作為有機物之活性能量線硬化樹脂之單體中均勻地分散,故而可採用藉由對二氧化矽微粒子之表面進行有機處理,而提昇分散性之方法(專利文獻1~3)。 For this reason, a method of forming a hard coat layer containing an active energy ray-curable resin having a high hardness of cerium oxide fine particles as a filler as a main component is known, but it is difficult to use as an inorganic substance as an active energy of an organic substance. Since the monomer of the wire-hardening resin is uniformly dispersed, a method of improving the dispersibility by organically treating the surface of the cerium oxide fine particles can be employed (Patent Documents 1 to 3).
但是,藉由本方法所製作之紫外線硬化樹脂組成物存在如下 問題:就硬化物之透明性之觀點而言,二氧化矽粒子之含量受到限制,無法獲得想要之薄膜硬度。 However, the ultraviolet curable resin composition produced by the method exists as follows Problem: From the viewpoint of the transparency of the cured product, the content of the cerium oxide particles is limited, and the desired film hardness cannot be obtained.
專利文獻1:日本特開2000-264621號公報 Patent Document 1: Japanese Patent Laid-Open Publication No. 2000-264621
專利文獻2:日本特開2015-86103號公報 Patent Document 2: JP-A-2015-86103
專利文獻3:日本特開2015-36402號公報 Patent Document 3: Japanese Laid-Open Patent Publication No. 2015-36402
本發明之目的在於提供一種可提供透明性優異且具有高硬度之硬化物的硬化性樹脂組成物及其製造方法。 An object of the present invention is to provide a curable resin composition which can provide a cured product having excellent transparency and high hardness, and a method for producing the same.
本發明人等為了達成上述目的而進行研究,結果完成本發明。 The present inventors conducted research in order to achieve the above object, and as a result, completed the present invention.
即,本發明係一種硬化性樹脂組成物(C)以及硬化性樹脂組成物(C)之製造方法,該硬化性樹脂組成物(C)之特徵在於:含有無機氧化物(A)及多官能(甲基)丙烯酸酯(B),無機氧化物(A)之含量為25~80重量%,硬化性樹脂組成物之總光線透射率為90%以上,滿足下述關係式(1);該硬化性樹脂組成物(C)之製造方法係含有無機氧化物(A)及多官能(甲基)丙烯酸酯(B)之硬化性樹脂組成物(C)之製造方法,其特徵在於包括如下步驟:於多官能(甲基)丙烯酸酯(B)中,於存在觸媒(b)之條件下,使選自由無機烷氧化物(a1)、金屬無機酸鹽(a2)及無機氯化物(a3)組成之群中之1種以上之無機氧化物前驅物(a)與水進行反應而獲得無機氧化 物(A)。 In other words, the present invention relates to a method for producing a curable resin composition (C) and a curable resin composition (C), which comprises an inorganic oxide (A) and a polyfunctional compound. The (meth) acrylate (B), the content of the inorganic oxide (A) is 25 to 80% by weight, and the total light transmittance of the curable resin composition is 90% or more, and the following relation (1) is satisfied; The method for producing a curable resin composition (C) is a method for producing a curable resin composition (C) comprising an inorganic oxide (A) and a polyfunctional (meth) acrylate (B), which comprises the following steps : in the polyfunctional (meth) acrylate (B), in the presence of the catalyst (b), selected from the group consisting of inorganic alkoxides (a1), metal mineral acid salts (a2) and inorganic chlorides (a3) One or more inorganic oxide precursors (a) of the group are reacted with water to obtain inorganic oxidation (A).
T≧91-1.25×W/100 (1) T≧91-1.25×W/100 (1)
[式中,W表示硬化性樹脂組成物中之無機氧化物(A)之含量(重量%),T表示硬化性樹脂組成物之總光線透射率(%)]。 [In the formula, W represents the content (% by weight) of the inorganic oxide (A) in the curable resin composition, and T represents the total light transmittance (%) of the curable resin composition].
本發明之硬化性樹脂組成物發揮可提供透明性優異且具有高硬度之硬化物的效果。本發明之硬化性樹脂組成物可提供即便大量含有例如二氧化矽等無機氧化物之微粒子亦無損透明性,且具有高硬度的硬化物。根據本發明之硬化性樹脂組成物之製造方法,可製造能提供透明性優異且具有高硬度之硬化物的硬化性樹脂組成物。 The curable resin composition of the present invention exhibits an effect of providing a cured product having excellent transparency and high hardness. The curable resin composition of the present invention can provide a cured product having high hardness even if it contains a large amount of fine particles of an inorganic oxide such as cerium oxide. According to the method for producing a curable resin composition of the present invention, a curable resin composition capable of providing a cured product having excellent transparency and high hardness can be produced.
本發明之硬化性樹脂組成物(C)之特徵在於:含有無機氧化物(A)及多官能(甲基)丙烯酸酯(B),無機氧化物(A)之含量為25~80重量%,硬化性樹脂組成物之總光線透射率為90%以上。本發明之硬化性樹脂組成物(C)進而滿足下述關係式(1)。 The curable resin composition (C) of the present invention contains an inorganic oxide (A) and a polyfunctional (meth) acrylate (B), and the content of the inorganic oxide (A) is 25 to 80% by weight. The total light transmittance of the curable resin composition is 90% or more. The curable resin composition (C) of the present invention further satisfies the following relational expression (1).
T≧91-1.25×W/100 (1) T≧91-1.25×W/100 (1)
[式中,W表示硬化性樹脂組成物中之無機氧化物(A)之含量(重量%),T表示硬化性樹脂組成物之總光線透射率(%)] [wherein, W represents the content (% by weight) of the inorganic oxide (A) in the curable resin composition, and T represents the total light transmittance (%) of the curable resin composition]
就硬化物之硬度之觀點而言,作為無機氧化物(A),可列舉二氧化矽、鋯、鈦、鉿、鋅、鋁、鎵、銦、鍺及錫等之無機氧化物。無機氧化物(A)可為1種,亦可為2種以上。 From the viewpoint of the hardness of the cured product, examples of the inorganic oxide (A) include inorganic oxides such as cerium oxide, zirconium, titanium, lanthanum, zinc, aluminum, gallium, indium, antimony, and tin. The inorganic oxide (A) may be used alone or in combination of two or more.
就硬度與透明性之平衡性之觀點而言,本發明之硬化性樹脂組成物(C)中之無機氧化物(A)的含量為25~80重量%,較佳為30~70重量%,進而較佳為30~60重量%。若未達25重量%則硬化物之硬度不足,若超過80重量%,則硬化物之透明性惡化。於無機氧化物(A)中含有2種以上之化合物之情況下,上述含量規定為該等之合計。 The content of the inorganic oxide (A) in the curable resin composition (C) of the present invention is 25 to 80% by weight, preferably 30 to 70% by weight, from the viewpoint of the balance between the hardness and the transparency. Further, it is preferably 30 to 60% by weight. If it is less than 25% by weight, the hardness of the cured product is insufficient, and if it exceeds 80% by weight, the transparency of the cured product is deteriorated. When two or more compounds are contained in the inorganic oxide (A), the above content is defined as the total of these.
無機氧化物(A)較佳具有羥基,無機氧化物(A)較佳為選自由無機烷氧化物(a1)、金屬無機酸鹽(a2)及無機氯化物(a3)組成之群中之1種以上之無機氧化物前驅物(a)的水解縮合物,作為此種水解縮合物,更佳為藉由在多官能(甲基)丙烯酸酯(B)中,於存在觸媒(b)之條件下,使選自由無機烷氧化物(a1)、金屬無機酸鹽(a2)及無機氯化物(a3)組成之群中之1種以上之無機氧化物前驅物(a)與水進行反應而獲得者。 The inorganic oxide (A) preferably has a hydroxyl group, and the inorganic oxide (A) is preferably selected from the group consisting of inorganic alkoxide (a1), metal mineral acid salt (a2) and inorganic chloride (a3). More preferably, the hydrolysis condensate of the inorganic oxide precursor (a) is used as the hydrolysis condensate, more preferably in the polyfunctional (meth) acrylate (B), in the presence of the catalyst (b) Under the condition, one or more inorganic oxide precursors (a) selected from the group consisting of inorganic alkoxide (a1), metal mineral acid salt (a2), and inorganic chloride (a3) are reacted with water. Winner.
就硬化物之硬度之觀點而言,本發明之硬化性樹脂組成物(C)中所含有之多官能(甲基)丙烯酸酯(B)較佳為具有至少2個(較佳為3~6個)(甲基)丙烯醯基之多官能(甲基)丙烯酸酯。 The polyfunctional (meth) acrylate (B) contained in the curable resin composition (C) of the present invention preferably has at least 2 (preferably 3 to 6) from the viewpoint of the hardness of the cured product. (poly)(meth)acrylate of (meth)acryloyl group.
作為多官能(甲基)丙烯酸酯(B),具體而言,可列舉:以下之二(甲基)丙烯酸酯(B1)、三價以上之(甲基)丙烯酸酯(B2)、聚酯(甲基)丙烯酸酯(B3)、胺酯(甲基)丙烯酸酯(urethane(meth)acrylate)(B4)、環氧(甲基)丙烯酸酯(B5)、(甲基)丙烯醯基改質丁二烯聚合物(B6)、(甲基) 丙烯醯基改質二甲基聚矽氧烷聚合物(B7)。 Specific examples of the polyfunctional (meth) acrylate (B) include the following two (meth) acrylates (B1), trivalent or higher (meth) acrylates (B2), and polyesters ( Methyl) acrylate (B3), urethane (meth) acrylate (B4), epoxy (meth) acrylate (B5), (meth) propylene thiol modified butyl Diene polymer (B6), (methyl) Acryl fluorenyl modified dimethyl polyoxyalkylene polymer (B7).
作為二(甲基)丙烯酸酯(B1),可列舉聚氧伸烷基(polyoxyalkylene)(伸烷基之碳數為2~4)[數量平均分子量106以上且3,000以下(以下,數量平均分子量意指藉由凝膠滲透層析(GPC)法測得之數量平均分子量,簡稱為Mn)]之二(甲基)丙烯酸酯(B11):聚乙二醇(較佳為Mn100~800,更佳為Mn300~500)、聚丙二醇(較佳為Mn100~500,更佳為Mn150~300)及聚四亞甲基二醇(較佳為Mn400~1000,更佳為Mn500~800)之各二(甲基)丙烯酸酯。 The di(meth)acrylate (B1) may, for example, be a polyoxyalkylene (the number of carbon atoms of the alkyl group is 2 to 4) [the number average molecular weight is 106 or more and 3,000 or less (hereinafter, the number average molecular weight is Refers to the number average molecular weight measured by gel permeation chromatography (GPC), referred to as Mn)] bis (meth) acrylate (B11): polyethylene glycol (preferably Mn 100 ~ 800, better) It is Mn300~500), polypropylene glycol (preferably Mn100~500, more preferably Mn150~300) and polytetramethylene glycol (preferably Mn400~1000, more preferably Mn500~800). Methyl) acrylate.
又,作為二(甲基)丙烯酸酯(B1),可列舉二元酚化合物之環氧烷(alkylene oxide)(以下,將「環氧烷」簡稱為AO)(2~30莫耳)加成物之二(甲基)丙烯酸酯:二元酚化合物[單環酚(鄰苯二酚、間苯二酚、對苯二酚等)、縮合多環酚(二羥基萘等)、雙酚化合物(雙酚A、-F或-S等)]之AO加成物[間苯二酚之環氧乙烷(EO)4莫耳加成物之二(甲基)丙烯酸酯、二羥基萘之環氧丙烷(PO)4莫耳加成物之二(甲基)丙烯酸酯、雙酚A、-F或-S之EO2莫耳、或PO4莫耳各加成物等]之各二(甲基)丙烯酸酯。 Further, examples of the di(meth)acrylate (B1) include an alkylene oxide of a dihydric phenol compound (hereinafter, "alkylene oxide" is abbreviated as AO) (2 to 30 m). Di(meth)acrylate: dihydric phenol compound [monocyclic phenol (catechol, resorcin, hydroquinone, etc.), condensed polycyclic phenol (dihydroxynaphthalene, etc.), bisphenol compound AO adduct of (bisphenol A, -F or -S, etc.)] bis(meth) acrylate of dioxime oxirane (EO) 4 molar addition, dihydroxynaphthalene Dimethyl (meth) acrylate of propylene oxide (PO) 4 molar addition product, EO2 molar of bisphenol A, -F or -S, or PO4 molar addition product, etc. Base) acrylate.
作為二(甲基)丙烯酸酯(B1),可列舉碳數2~30之脂肪族二元醇的二(甲基)丙烯酸酯:新戊二醇及1,6-己二醇之各二(甲基)丙烯酸酯。 Examples of the di(meth)acrylate (B1) include di(meth)acrylates of aliphatic diols having 2 to 30 carbon atoms: each of neopentyl glycol and 1,6-hexanediol ( Methyl) acrylate.
作為二(甲基)丙烯酸酯(B1),可列舉碳數6~30之含脂環之二元醇的二(甲基)丙烯酸酯:二羥甲基三環癸烷之二(甲基)丙烯酸酯、環己烷二甲醇之二(甲基)丙烯酸酯及氫化雙酚A之二(甲基)丙烯酸酯。 Examples of the di(meth)acrylate (B1) include a di(meth)acrylate of a condensed ring-containing diol having 6 to 30 carbon atoms: a di(methyl) group of dimethylol tricyclodecane. Acrylate, di(meth)acrylate of cyclohexanedimethanol and di(meth)acrylate of hydrogenated bisphenol A.
作為二(甲基)丙烯酸酯(B1),亦可列舉碳數3~40之多元醇之二(甲基)丙烯酸酯:三羥甲基丙烷EO3莫耳加成物二(甲基)丙烯酸酯、新戊四醇二(甲基)丙烯酸酯等分子內具有羥基之二(甲基)丙烯酸酯。 As the di(meth)acrylate (B1), a di(meth)acrylate of a polyhydric alcohol having 3 to 40 carbon atoms: trimethylolpropane EO3 molar addition di(meth)acrylate may also be mentioned. And a di(meth)acrylate having a hydroxyl group in a molecule such as pentaerythritol di(meth)acrylate.
作為三價以上之(甲基)丙烯酸酯(B2),可列舉碳數3~40之多元醇及其AO加成物的聚(甲基)丙烯酸酯:三羥甲基丙烷三(甲基)丙烯酸酯、甘油之三(甲基)丙烯酸酯、三羥甲基丙烷之EO3莫耳或PO3莫耳加成物之各三(甲基)丙烯酸酯、甘油之EO3莫耳或PO3莫耳加成物之各三(甲基)丙烯酸酯、新戊四醇之三(甲基)丙烯酸酯、新戊四醇之四(甲基)丙烯酸酯、新戊四醇之EO4莫耳加成物之四(甲基)丙烯酸酯、二新戊四醇之四(甲基)丙烯酸酯、二新戊四醇之五(甲基)丙烯酸酯、二新戊四醇之六(甲基)丙烯酸酯、二新戊四醇之EO加成物之六(甲基)丙烯酸酯、二新戊四醇之EO加成物之五(甲基)丙烯酸酯等。 Examples of the trivalent or higher (meth) acrylate (B2) include a poly(meth) acrylate having a carbon number of 3 to 40 and an AO adduct thereof: trimethylolpropane tri(methyl) Tris(meth)acrylate of acrylate, glycerol, EO3 molar of trimethylolpropane or tris(meth)acrylate of PO3 molar addition, EO3 molar of glycerol or PO3 molar addition Each of the three (meth) acrylates, tris(methyl) acrylate of neopentyl alcohol, tetra (meth) acrylate of neopentyl alcohol, and EO4 molar addition of pentaerythritol (meth) acrylate, tetrakis(meth) acrylate of dipentaerythritol, penta (meth) acrylate of dipentaerythritol, hexa (meth) acrylate of dipentaerythritol, two A hexa(meth) acrylate of an EO adduct of pentaerythritol, a pentoxide of an EO adduct of dipentaerythritol, or the like.
再者,如下所述,多官能(甲基)丙烯酸酯(B)較佳具有與無機氧化物(A)中之羥基進行反應而生成化學鍵之反應性基(α)。而且,作為分子內具有作為此種反應性基(α)之羥基之三價以上的(甲基)丙烯酸酯(B21),可列舉於多元醇與丙烯酸或甲基丙烯酸之酯反應物中具有1個以上羥基者。 Further, as described below, the polyfunctional (meth) acrylate (B) preferably has a reactive group (α) which reacts with a hydroxyl group in the inorganic oxide (A) to form a chemical bond. Further, the trivalent or higher (meth) acrylate (B21) having a hydroxyl group as such a reactive group (α) in the molecule is exemplified by an ester reaction product of a polyhydric alcohol and acrylic acid or methacrylic acid. More than one hydroxyl.
作為此種分子內具有羥基之三價以上之(甲基)丙烯酸酯(B21),例如可列舉:新戊四醇之三(甲基)丙烯酸酯;新戊四醇之EO加成物之三(甲基)丙烯酸酯;二新戊四醇之五(甲基)丙烯酸酯、二新戊四醇之四(甲基)丙烯酸酯、二新戊四醇之三(甲基)丙烯酸酯、二新戊四醇之EO加成物之五(甲基)丙烯酸酯;三新戊四醇之聚(甲基)丙烯酸酯等。 Examples of the trivalent or higher (meth) acrylate (B21) having a hydroxyl group in the molecule include tris(methyl) acrylate of pentaerythritol; and EO adduct of neopentyl alcohol. (meth) acrylate; penta (meth) acrylate of dipentaerythritol, tetra (meth) acrylate of dipentaerythritol, tri (meth) acrylate of dipentaerythritol, two Penta(meth)acrylate of EO adduct of pentaerythritol; poly(meth)acrylate of tripentenol.
進而,於多元醇與丙烯酸或甲基丙烯酸之酯反應中,一般並非獲得化學當量均一者,而是獲得具有不同之酯鍵的數量(即羥基之數量)之多官能(甲基)丙烯酸酯(B)的混合物。例如,於使6莫耳之丙烯酸與具有6個羥基之二新戊四醇1莫耳進行反應而製造二新戊四醇之六丙烯酸酯時,通常亦副產具有1個羥基之二新戊四醇之五丙烯酸酯或具有2個羥基之二新戊四醇之四丙烯酸酯,成為該等之混合物。作為本發明之多官能(甲基)丙烯酸酯(B),亦可使用此種混合物。 Further, in the reaction of a polyol with an ester of acrylic acid or methacrylic acid, it is generally not obtained that the chemical equivalent is uniform, but a polyfunctional (meth) acrylate having a different number of ester bonds (ie, the amount of a hydroxyl group) is obtained ( Mixture of B). For example, when 6 moles of acrylic acid is reacted with 6 moles of dipentaerythritol having 6 hydroxyl groups to produce hexaacrylate of dipentaerythritol, it is usually also produced as a by-product of a hydroxyl group. A pentaacrylate of a tetraol or a tetraacrylate of dipentaerythrol having two hydroxyl groups is a mixture of the above. As the polyfunctional (meth) acrylate (B) of the present invention, such a mixture can also be used.
作為聚酯(甲基)丙烯酸酯(B3),可舉藉由多元羧酸、多元醇及酯形成性之含(甲基)丙烯醯基化合物的酯化而獲得之具有多個酯鍵及5個以上之(甲基)丙烯醯基之Mn150以上且Mn4,000以下的聚酯(甲基)丙烯酸酯。 The polyester (meth) acrylate (B3) may have a plurality of ester bonds and 5 obtained by esterification of a polyvalent carboxylic acid, a polyhydric alcohol, and an ester-forming (meth)acryl fluorenyl compound. One or more polyester (meth) acrylates having a Mn150 or more and a Mn of 4,000 or less.
作為上述多元羧酸,例如可列舉:脂肪族多元羧酸[例如丙二酸、順丁烯二酸(酐)、己二酸、癸二酸、丁二酸、酸酐之反應物(二新戊四醇與順丁烯二酸酐之反應物等)];脂環式多元羧酸[例如環己烷二羧酸、四氫鄰苯二甲酸(酐)、甲基四氫鄰苯二甲酸(酐)];及芳香族多元羧酸[例如間苯二甲酸、對苯二甲酸、鄰苯二甲酸(酐)]。 Examples of the polyvalent carboxylic acid include an aliphatic polybasic carboxylic acid (for example, a reaction product of malonic acid, maleic acid (anhydride), adipic acid, sebacic acid, succinic acid, and an acid anhydride (dioxane) a reaction of a tetraol with maleic anhydride, etc.); an alicyclic polycarboxylic acid [e.g., cyclohexanedicarboxylic acid, tetrahydrophthalic acid (anhydride), methyltetrahydrophthalic acid (anhydride) And an aromatic polycarboxylic acid [for example, isophthalic acid, terephthalic acid, phthalic acid (anhydride)].
作為多元醇,例如可列舉:乙二醇、1,3-丙二醇、1,4-丁二醇等。 Examples of the polyhydric alcohol include ethylene glycol, 1,3-propanediol, and 1,4-butanediol.
作為酯形成性之含(甲基)丙烯醯基化合物,可列舉:丙烯酸、甲基丙烯酸、丙烯酸2-羥基乙酯、甲基丙烯酸2-羥基乙酯等。 Examples of the (meth)acrylonitrile-containing compound containing an ester-forming property include acrylic acid, methacrylic acid, 2-hydroxyethyl acrylate, and 2-hydroxyethyl methacrylate.
作為胺酯(甲基)丙烯酸酯(B4),可列舉藉由聚異氰酸酯、多元醇及含羥基(甲基)丙烯酸酯的胺酯化反應而獲得之具有多個胺酯鍵及2個以上之(甲基)丙烯醯基之Mn400以上且Mn5,000以下的胺酯(甲基)丙烯 酸酯。 Examples of the amine ester (meth) acrylate (B4) include a plurality of amine ester bonds and two or more obtained by esterification of a polyisocyanate, a polyhydric alcohol, and a hydroxyl group-containing (meth) acrylate. Amino ester (meth) propylene having a (meth) propylene fluorenyl group of Mn 400 or more and Mn 5,000 or less Acid ester.
作為上述聚異氰酸酯,例如可列舉:脂肪族聚異氰酸酯[六亞甲基二異氰酸酯等];芳香(脂肪)族聚異氰酸酯[2,4-或2,6-甲伸苯二異氰酸酯、1,5-萘二異氰酸酯、伸茬基二異氰酸酯等];脂環式聚異氰酸酯[異佛爾酮二異氰酸酯、4,4'-亞甲基雙(環己基異氰酸酯)等]。 Examples of the polyisocyanate include aliphatic polyisocyanate [hexamethylene diisocyanate, etc.]; aromatic (fatty) polyisocyanate [2,4- or 2,6-methylphenylene diisocyanate, 1,5- Naphthalene diisocyanate, decyl diisocyanate, etc.; alicyclic polyisocyanate [isophorone diisocyanate, 4,4'-methylene bis(cyclohexyl isocyanate), etc.].
作為多元醇,可列舉:乙二醇、1,4-丁二醇、新戊二醇、聚醚多元醇、聚己內酯多元醇、聚酯多元醇、聚碳酸酯多元醇、聚四亞甲基二醇等。 Examples of the polyhydric alcohol include ethylene glycol, 1,4-butanediol, neopentyl glycol, polyether polyol, polycaprolactone polyol, polyester polyol, polycarbonate polyol, and polytetrazol. Methyl glycol and the like.
作為含羥基之(甲基)丙烯酸酯,可列舉:(甲基)丙烯酸羥基乙酯、(甲基)丙烯酸羥基丙酯、新戊四醇三(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸酯等。 Examples of the hydroxyl group-containing (meth) acrylate include hydroxyethyl (meth)acrylate, hydroxypropyl (meth)acrylate, neopentaerythritol tri(meth)acrylate, and dipentaerythritol. (Meth) acrylate, etc.
作為環氧(甲基)丙烯酸酯(B5),可列舉藉由多元(二~四元)環氧化物與(甲基)丙烯酸之反應而獲得之Mn400以上且Mn5,000以下之環氧(甲基)丙烯酸酯等。 Examples of the epoxy (meth) acrylate (B5) include an epoxy having a Mn 400 or more and a Mn 5,000 or less obtained by a reaction of a polyvalent (two-tetravalent) epoxide and (meth)acrylic acid. Base) acrylate and the like.
作為(甲基)丙烯醯基改質丁二烯聚合物(B6),可列舉主鏈及/或側鏈具有(甲基)丙烯醯基之聚丁二烯聚(甲基)丙烯酸酯(Mn500~500,000)等。 Examples of the (meth)acrylonitrile-based modified butadiene polymer (B6) include polybutadiene poly(meth)acrylate having a (meth)acryl fluorenyl group in its main chain and/or side chain (Mn500). ~500,000) and so on.
作為(甲基)丙烯醯基改質二甲基聚矽氧烷聚合物(B7),可列舉主鏈及/或側鏈具有(甲基)丙烯醯基之Mn300~20,000之二甲基聚矽氧烷聚(甲基)丙烯酸酯。 As the (meth)acrylonitrile-modified dimethylpolysiloxane polymer (B7), a dimethyl group of Mn 300 to 20,000 having a (meth)acryl fluorenyl group in a main chain and/or a side chain may be mentioned. Oxyalkyl poly(meth) acrylate.
上述(B1)~(B7)可單獨使用,亦可併用2種以上。於該等(B1)~(B7)中,就硬化物之硬度之觀點而言,較佳為(B2)~(B7),進而較佳為(B2)及(B4)。又,就密接性、彎曲性之觀點而言,可併用單 官能(甲基)丙烯酸酯。 The above (B1) to (B7) may be used singly or in combination of two or more. Among these (B1) to (B7), from the viewpoint of the hardness of the cured product, it is preferably (B2) to (B7), and further preferably (B2) and (B4). Moreover, in terms of adhesion and flexibility, it can be used in combination Functional (meth) acrylate.
本發明中之多官能(甲基)丙烯酸酯(B)更佳含有具有可與羥基進行反應之反應性基(α)之多官能(甲基)丙烯酸酯(B)。多官能(甲基)丙烯酸酯(B)中之具有反應性基(α)的多官能(甲基)丙烯酸酯之含量較佳為50莫耳%以上,更佳為90莫耳%以上。於本發明中,多官能(甲基)丙烯酸酯(B)進而較佳為具有反應性基(α)之多官能(甲基)丙烯酸酯(B)。 The polyfunctional (meth) acrylate (B) in the present invention more preferably contains a polyfunctional (meth) acrylate (B) having a reactive group (α) reactive with a hydroxyl group. The content of the polyfunctional (meth) acrylate having a reactive group (α) in the polyfunctional (meth) acrylate (B) is preferably 50 mol% or more, more preferably 90 mol% or more. In the present invention, the polyfunctional (meth) acrylate (B) is further preferably a polyfunctional (meth) acrylate (B) having a reactive group (α).
作為可與羥基進行反應之反應性基(α),可列舉:羥基、羧基、胺基、硫醇基、磺酸基、磷酸基、醯胺基等。反應性基(α)由於會與無機氧化物(A)中之羥基進行反應而於有機-無機界面生成化學鍵,故而表現出高硬度。於該等反應性基(α)中,較佳為羥基、羧基、磷酸基,進而較佳為羥基或羧基,最佳為羥基。 Examples of the reactive group (α) which can react with a hydroxyl group include a hydroxyl group, a carboxyl group, an amine group, a thiol group, a sulfonic acid group, a phosphoric acid group, and a decylamino group. Since the reactive group (α) reacts with a hydroxyl group in the inorganic oxide (A) to form a chemical bond at the organic-inorganic interface, it exhibits high hardness. Among these reactive groups (α), a hydroxyl group, a carboxyl group, a phosphoric acid group, and more preferably a hydroxyl group or a carboxyl group are preferred, and a hydroxyl group is preferred.
於本發明之硬化性樹脂組成物(C)中,較佳多官能(甲基)丙烯酸酯(B)含有具有可與羥基進行反應之反應性基(α)之多官能(甲基)丙烯酸酯,無機氧化物(A)具有羥基,多官能(甲基)丙烯酸酯(B)中之反應性基(α)之至少一部分與無機氧化物(A)中之羥基之至少一部分反應而化學鍵結。 In the curable resin composition (C) of the present invention, it is preferred that the polyfunctional (meth) acrylate (B) contains a polyfunctional (meth) acrylate having a reactive group (α) reactive with a hydroxyl group. The inorganic oxide (A) has a hydroxyl group, and at least a part of the reactive group (α) in the polyfunctional (meth) acrylate (B) reacts with at least a part of the hydroxyl group in the inorganic oxide (A) to be chemically bonded.
基於硬化性樹脂組成物(C)中之無機氧化物(A)與多官能(甲基)丙烯酸酯(B)之合計重量,就硬度及透明性之觀點而言,多官能(甲基)丙烯酸酯(B)之含量通常為20~75重量%,較佳為25~70重量%,更佳為30~60重量%。於多官能(甲基)丙烯酸酯(B)中含有2種以上之化合物之情況下,上述含量規定為該等之合計。 Based on the total weight of the inorganic oxide (A) and the polyfunctional (meth) acrylate (B) in the curable resin composition (C), polyfunctional (meth)acrylic acid from the viewpoint of hardness and transparency The content of the ester (B) is usually from 20 to 75% by weight, preferably from 25 to 70% by weight, more preferably from 30 to 60% by weight. When two or more compounds are contained in the polyfunctional (meth) acrylate (B), the above content is defined as the total of these.
本發明之硬化性樹脂組成物(C)之總光線透射率為90%以 上。 The total light transmittance of the curable resin composition (C) of the present invention is 90%. on.
再者,本發明中之總光線透射率係如實施例之測量方法中詳述般,藉由2片載玻片夾著硬化性樹脂組成物,依據JIS-K7105,藉由總光線透射率測量裝置進行測量。 Further, the total light transmittance in the present invention is measured by total light transmittance in accordance with JIS-K7105 by sandwiching a sheet of a hardening resin composition as described in detail in the measurement method of the embodiment. The device takes measurements.
本發明之課題在於提供一種可提供透明性優異且具有高硬度之硬化物的硬化性樹脂組成物,但若為了提高硬度而增加無機氧化物(A)之含量,則存在損及透明性之相反關係。 An object of the present invention is to provide a curable resin composition which can provide a cured product having high transparency and high hardness. However, if the content of the inorganic oxide (A) is increased in order to increase the hardness, the opposite is true. relationship.
因此,本發明之硬化性樹脂組成物(C)滿足與無機氧化物(A)之含量及硬化性樹脂組成物之總光線透射率相關的下述關係式(1)。 Therefore, the curable resin composition (C) of the present invention satisfies the following relational expression (1) relating to the content of the inorganic oxide (A) and the total light transmittance of the curable resin composition.
T≧91-1.25×W/100 (1) T≧91-1.25×W/100 (1)
再者,於關係式(1)中,W表示硬化性樹脂組成物中之無機氧化物(A)之含量(重量%),T表示硬化性樹脂組成物之總光線透射率(%)。 In the relation (1), W represents the content (% by weight) of the inorganic oxide (A) in the curable resin composition, and T represents the total light transmittance (%) of the curable resin composition.
如上所述,為了提高硬度,必須使無機氧化物之含量高,但於欲將一般之無機氧化物之微粒子、例如二氧化矽微粒子混合於多官能(甲基)丙烯酸酯(B)中並使之分散之情況下,例如若欲使二氧化矽微粒子之含量多於25重量%,則有損及透明性之傾向。 As described above, in order to increase the hardness, it is necessary to make the content of the inorganic oxide high, but it is preferable to mix fine particles of a general inorganic oxide, for example, cerium oxide microparticles, into the polyfunctional (meth) acrylate (B). In the case of dispersion, for example, if the content of the cerium oxide fine particles is more than 25% by weight, the transparency tends to be impaired.
因此,於製造本發明之硬化性樹脂組成物(C)時,較佳包括如下步驟:於多官能(甲基)丙烯酸酯(B)中,於存在觸媒(b)之條件下,使選自由無機烷氧化物(a1)、金屬無機酸鹽(a2)及無機氯化物(a3)組成之群中之1種以上之無機氧化物前驅物(a)與水進行反應,而獲得無機氧化物(A)。 Therefore, in the production of the curable resin composition (C) of the present invention, it is preferred to include the following steps: in the polyfunctional (meth) acrylate (B), in the presence of the catalyst (b), One or more inorganic oxide precursors (a) of a group consisting of a free inorganic alkoxide (a1), a metal inorganic acid salt (a2), and an inorganic chloride (a3) are reacted with water to obtain an inorganic oxide. (A).
若本發明之硬化性樹脂組成物(C)中所含有之無機氧化物(A)為如上述般於多官能(甲基)丙烯酸酯(B)中使無機氧化物前驅物(a) 與水進行反應所製造者,則該無機氧化物(A)與多官能(甲基)丙烯酸酯(B)之相容性優異。硬化性樹脂組成物含有以此方式獲得之無機氧化物(A),因而硬化物之硬度變高。 The inorganic oxide (A) contained in the curable resin composition (C) of the present invention is an inorganic oxide precursor (a) in the polyfunctional (meth) acrylate (B) as described above. When the reaction with water is carried out, the inorganic oxide (A) and the polyfunctional (meth) acrylate (B) are excellent in compatibility. The curable resin composition contains the inorganic oxide (A) obtained in this manner, and thus the hardness of the cured product becomes high.
又,若無機氧化物(A)為藉由上述方法而獲得者,則即便硬化性樹脂組成物(C)中之無機氧化物(A)之含量為25~80重量%,硬化物之透明性亦優異。 In addition, when the inorganic oxide (A) is obtained by the above method, the content of the inorganic oxide (A) in the curable resin composition (C) is 25 to 80% by weight, and the transparency of the cured product is obtained. Also excellent.
關於本發明之硬化性樹脂組成物(C),較佳使用於存在觸媒(b)之條件下,於多官能(甲基)丙烯酸酯(B)中使無機氧化物前驅物(a)與水進行反應所製造之無機氧化物前驅物(a)之水解縮合物作為無機氧化物(A),而非將無機氧化物(A)與多官能(甲基)丙烯酸酯(B)進行混合而製造。 The curable resin composition (C) of the present invention is preferably used in the presence of the catalyst (b) to cause the inorganic oxide precursor (a) in the polyfunctional (meth) acrylate (B). The hydrolysis condensate of the inorganic oxide precursor (a) produced by the reaction of water is used as the inorganic oxide (A) instead of the inorganic oxide (A) and the polyfunctional (meth) acrylate (B). Manufacturing.
又,無機氧化物(A)較佳為選自由無機烷氧化物(a1)、金屬無機酸鹽(a2)及無機氯化物(a3)組成之群中之1種以上之無機氧化物前驅物(a)的水解縮合物。上述無機氧化物前驅物(a)之水解縮合物亦即無機氧化物(A),由於通常具有羥基,故而較佳。 Further, the inorganic oxide (A) is preferably one or more inorganic oxide precursors selected from the group consisting of inorganic alkoxides (a1), metal mineral acid salts (a2), and inorganic chlorides (a3) ( A hydrolysis condensate of a). The inorganic oxidized condensate of the inorganic oxide precursor (a), that is, the inorganic oxide (A), is preferred because it usually has a hydroxyl group.
作為無機烷氧化物(a1),可列舉:矽烷氧化物、鋯烷氧化物、鈦烷氧化物、鉿烷氧化物、鋅烷氧化物、鋁烷氧化物、鎵烷氧化物、銦烷氧化物、鍺烷氧化物,錫烷氧化物等。該等可僅使用1種,亦可組合2種以上而使用。 Examples of the inorganic alkoxide (a1) include a decane oxide, a zirconium alkoxide, a titanium alkoxide, a decane oxide, a zinc alkoxide, an aluminoxane, a gallium alkoxide, and an indium alkoxide. , decane oxide, tin alkoxide, and the like. These may be used alone or in combination of two or more.
於該等中,就硬度之觀點而言,較佳為二氧化矽烷氧化物、鈦烷氧化物、鋯烷氧化物。作為二氧化矽烷氧化物,較佳可列舉:四乙氧基矽烷、四-正丁氧基矽烷,作為鈦烷氧化物,較佳可列舉:四乙氧基鈦、四-正 丁氧基鈦。 Among these, from the viewpoint of hardness, a cerium oxide oxide, a titanium alkoxide, and a zirconium alkoxide are preferable. As the cerium oxide alkoxide, tetraethoxy decane or tetra-n-butoxy decane is preferable, and as the titanium alkoxide, tetraethoxy titanium or tetra-positive is preferable. Titanium butoxide.
作為金屬無機酸鹽(a2),可列舉鈦、鋯等金屬與硝酸、硫酸等無機酸之組合,作為具體例,可列舉:四硝酸鈦、硫酸氧鈦、硝酸氧鋯、硫酸鋯等。該等可僅使用1種,亦可組合2種以上而使用。 Examples of the metal inorganic acid salt (a2) include a combination of a metal such as titanium or zirconium and a mineral acid such as nitric acid or sulfuric acid. Specific examples thereof include titanium tetranitrate, titanium oxysulfate, zirconyl nitrate, and zirconium sulfate. These may be used alone or in combination of two or more.
於該等中,較佳為四硝酸鈦、硫酸氧鈦、硝酸氧鋯。該等可僅使用1種,亦可組合2種以上而使用。 Among these, titanium tetranitrate, titanium oxysulfate, and zirconium oxynitrate are preferred. These may be used alone or in combination of two or more.
作為無機氯化物(a3),可列舉金屬氯化物及非金屬氯化物,例如可列舉:四氯化鈦、四氯化鋯、四氯化鉿、氯化鋅、氯化鋁、氯化鎵、氯化銦、氯化錫等金屬氯化物;及四氯化矽、四氯化鍺等非金屬氯化物。該等可僅使用1種,亦可組合2種以上而使用。 Examples of the inorganic chloride (a3) include metal chlorides and non-metal chlorides, and examples thereof include titanium tetrachloride, zirconium tetrachloride, hafnium tetrachloride, zinc chloride, aluminum chloride, and gallium chloride. Metal chlorides such as indium chloride and tin chloride; and non-metal chlorides such as antimony tetrachloride and antimony tetrachloride. These may be used alone or in combination of two or more.
於該等中,較佳可列舉矽、鈦、鋯等之氯化物,具體而言為四氯化矽、四氯化鈦及四氯化鋯。 Among these, a chloride such as ruthenium, titanium or zirconium is preferable, and specifically, ruthenium tetrachloride, titanium tetrachloride and zirconium tetrachloride are used.
於該等無機氧化物前驅物(a)中,較佳為無機烷氧化物(a1)。 Among the inorganic oxide precursors (a), an inorganic alkoxide (a1) is preferred.
使用於無機氧化物(A)之製造的多官能(甲基)丙烯酸酯(B)與上述多官能(甲基)丙烯酸酯(B)相同。多官能(甲基)丙烯酸酯(B)較佳含有具有可與羥基進行反應之反應性基(α)之多官能(甲基)丙烯酸酯,進而較佳為具有可與羥基進行反應之反應性基(α)之多官能(甲基)丙烯酸酯。於具有反應性基(α)之多官能(甲基)丙烯酸酯(B)中,於存在觸媒(b)之條件下,使選自由無機烷氧化物(a1)、金屬無機酸鹽(a2)及無機氯化物(a3)組成之群中之1種以上之無機氧化物前驅物(a)與水進行反應,藉此可製造含有無機氧化物(A)及多官能(甲基)丙烯酸酯(B),多官 能(甲基)丙烯酸酯(B)中之反應性基(α)之至少一部分與無機氧化物(A)中的羥基之至少一部分進行反應而進行化學鍵結的硬化性樹脂組成物。此種硬化性樹脂組成物可較佳地作為本發明之硬化性樹脂組成物(C)。 The polyfunctional (meth) acrylate (B) used for the production of the inorganic oxide (A) is the same as the above polyfunctional (meth) acrylate (B). The polyfunctional (meth) acrylate (B) preferably contains a polyfunctional (meth) acrylate having a reactive group (α) reactive with a hydroxyl group, and further preferably has reactivity with a hydroxyl group. A polyfunctional (meth) acrylate of the group (α). In the polyfunctional (meth) acrylate (B) having a reactive group (α), in the presence of the catalyst (b), it is selected from the group consisting of inorganic alkoxides (a1) and metal mineral acid salts (a2). And one or more inorganic oxide precursors (a) in the group consisting of inorganic chlorides (a3) are reacted with water, whereby inorganic oxides (A) and polyfunctional (meth)acrylates can be produced. (B), multiple officials A curable resin composition capable of chemically bonding at least a part of the reactive group (α) in the (meth) acrylate (B) and at least a part of the hydroxyl group in the inorganic oxide (A). Such a curable resin composition can be preferably used as the curable resin composition (C) of the present invention.
無機氧化物(A)之製造中之多官能(甲基)丙烯酸酯(B)的使用量並無特別限定,例如,相對於無機氧化物前驅物(a)與多官能(甲基)丙烯酸酯(B)之合計重量,較佳為20~75重量%,更佳為25~70重量%,進而較佳為30~60重量%。 The amount of the polyfunctional (meth) acrylate (B) used in the production of the inorganic oxide (A) is not particularly limited, and for example, relative to the inorganic oxide precursor (a) and the polyfunctional (meth) acrylate The total weight of (B) is preferably from 20 to 75% by weight, more preferably from 25 to 70% by weight, still more preferably from 30 to 60% by weight.
於本發明中,較佳為於存在觸媒(b)之條件下使無機氧化物前驅物(a)與水進行反應,作為觸媒(b),可列舉:酸觸媒(b1)、鹼觸媒(b2)。 In the present invention, it is preferred to react the inorganic oxide precursor (a) with water in the presence of the catalyst (b). Examples of the catalyst (b) include an acid catalyst (b1) and a base. Catalyst (b2).
於該等中,較佳為酸觸媒(b1)。觸媒(b)之使用量只要根據觸媒之種類等適當選擇即可,例如,較佳相對於無機氧化物前驅物(a)100重量份使用0.1~15重量份,更佳使用0.1~10重量份。 Among these, an acid catalyst (b1) is preferred. The amount of the catalyst (b) to be used may be appropriately selected depending on the type of the catalyst or the like. For example, it is preferably 0.1 to 15 parts by weight, more preferably 0.1 to 10 parts by weight based on 100 parts by weight of the inorganic oxide precursor (a). Parts by weight.
作為酸觸媒(b1),可列舉無機酸及有機酸,作為無機酸,可列舉:鹽酸、硫酸、硝酸、磷酸、硼酸。 Examples of the acid catalyst (b1) include inorganic acids and organic acids, and examples of the inorganic acid include hydrochloric acid, sulfuric acid, nitric acid, phosphoric acid, and boric acid.
作為有機酸,可列舉:磺酸(對甲苯磺酸等)、羧酸、羥酸、草酸。 Examples of the organic acid include sulfonic acid (p-toluenesulfonic acid, etc.), carboxylic acid, hydroxy acid, and oxalic acid.
作為鹼觸媒(b2),可列舉:金屬氫氧化物、有機胺等,作為金屬氫氧化物,可列舉:氫氧化鈉、氫氧化鉀、氫氧化鋰。 Examples of the alkali catalyst (b2) include metal hydroxides and organic amines. Examples of the metal hydroxides include sodium hydroxide, potassium hydroxide, and lithium hydroxide.
作為有機胺,可列舉:脂肪族胺、脂環式胺、芳香族胺、雜環胺。 The organic amine may, for example, be an aliphatic amine, an alicyclic amine, an aromatic amine or a heterocyclic amine.
作為脂肪族胺,可列舉:己基胺、辛基胺、甲基己基胺、甲基辛基胺、二甲基己基胺、二甲基辛基胺、二甲基月桂基胺及二甲基十六基胺等烷基 之碳數為1~18之單-、二-或三-烷基胺。 Examples of the aliphatic amine include hexylamine, octylamine, methylhexylamine, methyloctylamine, dimethylhexylamine, dimethyloctylamine, dimethyllaurylamine, and dimethyl-10- Alkyl group such as hexaamine The mono-, di- or tri-alkylamine having a carbon number of 1 to 18.
作為脂環族胺,可列舉:環丁基胺、環己基胺、環戊基胺、環辛基胺、N-甲基環己基胺及N-乙基環己基胺等環烷基之碳數為4~12之環烷基胺及該等之烷基(碳數1~6)取代物。 Examples of the alicyclic amine include a carbon number of a cycloalkyl group such as cyclobutylamine, cyclohexylamine, cyclopentylamine, cyclooctylamine, N-methylcyclohexylamine, and N-ethylcyclohexylamine. It is a 4 to 12 cycloalkylamine and these alkyl (carbon number 1 to 6) substituents.
作為芳香族胺,可列舉:苯胺、二苯胺等碳數為6~18之芳香族胺。 The aromatic amine may, for example, be an aromatic amine having 6 to 18 carbon atoms such as aniline or diphenylamine.
作為雜環胺,可列舉嗎福林等碳數為4~10之雜環胺。 The heterocyclic amine may, for example, be a heterocyclic amine having 4 to 10 carbon atoms such as phenylephrine.
生成無機氧化物前驅物(a)之水解縮合物作為無機氧化物(A)時之無機氧化物前驅物(a)與水之莫耳比(無機氧化物前驅物(a)/水)較佳為2~200,更佳為5~150,進而較佳為10~100。 It is preferred that the inorganic oxide precursor (a) and the water molar ratio (inorganic oxide precursor (a)/water) are produced as the inorganic oxide precursor (a). It is 2 to 200, more preferably 5 to 150, and still more preferably 10 to 100.
若該莫耳比未達2,則有硬化物之透明性惡化之傾向,若超過200則有硬化物之硬度變得不充分之傾向。 If the molar ratio is less than 2, the transparency of the cured product tends to be deteriorated, and if it exceeds 200, the hardness of the cured product tends to be insufficient.
於上述反應中,無機氧化物前驅物(a)之水解所使用之水可一次添加,可分批添加,亦可滴下而添加。 In the above reaction, the water used for the hydrolysis of the inorganic oxide precursor (a) may be added at once, may be added in portions, or may be added dropwise.
藉由上述反應而製造無機氧化物(A)時之溫度較佳為40~80℃,更佳為60~70℃。若溫度為40℃以上則反應速度變快,故而生產性提昇。又,若為80℃以下,則多官能(甲基)丙烯酸酯可於在反應系統中不進行聚合而聚合物化之情況下,進行無機氧化前驅物(a)之水解物之縮聚。 The temperature at which the inorganic oxide (A) is produced by the above reaction is preferably 40 to 80 ° C, more preferably 60 to 70 ° C. If the temperature is 40 ° C or more, the reaction rate becomes faster, and productivity is improved. In addition, when it is 80 ° C or lower, the polyfunctional (meth) acrylate can be subjected to polycondensation of the hydrolyzate of the inorganic oxidation precursor (a) without polymerizing in the reaction system.
藉由上述反應而製造無機氧化物(A)時之反應時間較佳為30分鐘~6小時,更佳為2小時~4小時。 The reaction time in the production of the inorganic oxide (A) by the above reaction is preferably from 30 minutes to 6 hours, more preferably from 2 hours to 4 hours.
本發明之硬化性樹脂組成物(C)由於總光線透射率為90%以上,故而可提供透明性優異之硬化物。 Since the curable resin composition (C) of the present invention has a total light transmittance of 90% or more, it is possible to provide a cured product excellent in transparency.
本發明之硬化性樹脂組成物(C)之硬化物的霧度值較佳為1%以下。若超過1%則硬化物之透明性惡化。 The cured product of the curable resin composition (C) of the present invention preferably has a haze value of 1% or less. If it exceeds 1%, the transparency of the cured product deteriorates.
再者,硬化物之霧度值係如實施例之測量方法中詳述般,依據JIS-K7105,藉由總光線透射率測量裝置測量硬化性樹脂組成物之硬化膜之薄膜。 Further, the haze value of the cured product is measured by a total light transmittance measuring device according to JIS-K7105, as detailed in the measuring method of the embodiment, by measuring the film of the cured film of the curable resin composition.
於本發明之硬化性樹脂組成物(C)中,無機氧化物(A)之藉由動態光散射法所測得之粒子的中值粒徑d較佳為1~100nm,更佳為10~50nm。若無機氧化物(A)之中值粒徑d超過100nm,則有透明性及硬度惡化之情形,若未達1nm則有硬化物之硬度變得不充分之情形。若硬化性樹脂組成物(C)含有藉由動態光散射法所測得之粒子的中值粒徑d為上述範圍之無機氧化物(A),則可形成透明性及硬度高之硬化物。 In the curable resin composition (C) of the present invention, the median diameter d of the particles of the inorganic oxide (A) as measured by dynamic light scattering is preferably from 1 to 100 nm, more preferably from 10 to 10. 50nm. When the median diameter d of the inorganic oxide (A) exceeds 100 nm, transparency and hardness may be deteriorated, and if it is less than 1 nm, the hardness of the cured product may be insufficient. When the curable resin composition (C) contains the inorganic oxide (A) having a median diameter d of the particles measured by a dynamic light scattering method within the above range, a cured product having high transparency and hardness can be formed.
含有無機氧化物(A)的組成物,可含有多官能(甲基)丙烯酸酯(B),用作硬化性樹脂組成物(C),該無機氧化物(A)係於多官能(甲基)丙烯酸酯(B)中,於存在觸媒(b)之條件下,使選自由無機烷氧化物(a1)、金屬無機酸鹽(a2)及無機氯化物(a3)組成之群中之1種以上的無機氧化物前驅物(a)與水進行反應而獲得。又,為了確保無機氧化物(A)之含量變多的情況下之透明性,可進而加入與無機氧化物(A)之製造中所使用的多官能(甲基)丙烯酸酯(B)同一種類之多官能(甲基)丙烯酸酯(B)或不同之種類的(B)進行稀釋,獲得硬化性樹脂組成物(C)。又,反應後,可自含有無機氧化物(A)及多官能(甲基)丙烯酸酯(B)之組成物去除觸媒(b),亦可不去除,亦可中和觸媒(b)。 The composition containing the inorganic oxide (A) may contain a polyfunctional (meth) acrylate (B) as a curable resin composition (C) which is polyfunctional (methyl) In the acrylate (B), in the presence of the catalyst (b), one selected from the group consisting of inorganic alkoxide (a1), metal mineral acid salt (a2), and inorganic chloride (a3) The above inorganic oxide precursor (a) is obtained by reacting with water. In addition, in order to ensure the transparency in the case where the content of the inorganic oxide (A) is increased, the same type as the polyfunctional (meth) acrylate (B) used in the production of the inorganic oxide (A) can be further added. The polyfunctional (meth) acrylate (B) or the different type (B) is diluted to obtain a curable resin composition (C). Further, after the reaction, the catalyst (b) may be removed from the composition containing the inorganic oxide (A) and the polyfunctional (meth) acrylate (B), or the catalyst (b) may be neutralized.
作為將本發明之硬化性樹脂組成物進行硬化時所使用之能 量源,可列舉:熱、電子束、X射線,藉由該等能量源進行硬化,可進而含有光聚合起始劑(D),藉此藉由光之照射使之硬化。 The energy used when the curable resin composition of the present invention is cured The source may be a heat, an electron beam, or an X-ray, which is hardened by the energy source, and further contains a photopolymerization initiator (D), whereby it is hardened by irradiation of light.
作為此時之光線,可使用紫外線、紅外線、可見光線。 As the light at this time, ultraviolet rays, infrared rays, and visible rays can be used.
於該等中,就硬化性及樹脂劣化之觀點而言,較佳為紫外線及電子束。本發明之硬化性樹脂組成物(C)適宜用作如上述般藉由活性能量線(紫外線、電子束、X射線等)而硬化之活性能量線硬化性樹脂組成物。 Among these, from the viewpoints of hardenability and resin deterioration, ultraviolet rays and electron beams are preferable. The curable resin composition (C) of the present invention is suitably used as an active energy ray-curable resin composition which is cured by an active energy ray (ultraviolet rays, electron beams, X-rays, etc.) as described above.
本發明之硬化性樹脂組成物(C)較佳進而含有光聚合起始劑(D)。 The curable resin composition (C) of the present invention preferably further contains a photopolymerization initiator (D).
作為添加至本發明之硬化性樹脂組成物(C)中之光聚合起始劑(D),可列舉:氧化膦系化合物(D1)、苯甲醯甲酸酯系化合物(D2)、9-氧硫系化合物(D3)、肟酯系化合物(D4)、羥基苯甲醯基系化合物(D5)、二苯甲酮系化合物(D6)、縮酮系化合物(D7)、1,3 α胺基烷基苯酮系化合物(D8)等。 The photopolymerization initiator (D) to be added to the curable resin composition (C) of the present invention includes a phosphine oxide compound (D1), a benzamidine compound (D2), and 9- Oxygen and sulfur Compound (D3), oxime ester compound (D4), hydroxybenzimidyl compound (D5), benzophenone compound (D6), ketal compound (D7), 1,3 alpha aminoalkane A benzophenone compound (D8) or the like.
作為氧化膦系化合物(D1),可列舉:雙(2,4,6-三甲基苯甲醯基)-苯基氧化膦、2,4,6-三甲基苯甲醯基二苯基氧化膦、1,3,5-三甲基苯甲醯基二苯基氧化膦等。 Examples of the phosphine oxide-based compound (D1) include bis(2,4,6-trimethylbenzylidene)-phenylphosphine oxide and 2,4,6-trimethylbenzimidyl diphenyl. Phosphine oxide, 1,3,5-trimethylbenzimidyldiphenylphosphine oxide, and the like.
作為苯甲醯甲酸酯系化合物(D2),可列舉苯甲醯甲酸甲酯等。 Examples of the benzamidine compound (D2) include methyl benzhydrazinecarboxylate.
作為9-氧硫系化合物(D3),可列舉異丙基9-氧硫等。 9-oxosulfur Compound (D3), isopropyl 9-oxosulfide Wait.
作為肟酯系化合物(D4),可列舉:1,2-辛二酮(octanedione)、1-[4-(苯硫基)-,2-(O-苯甲醯基肟)]、乙酮(ethanone)、1-[9-乙基-6 -(2-甲基苯甲醯基)-9H-咔唑-3-基]-,1(O-乙醯基肟)等。 Examples of the oxime ester compound (D4) include 1,2-octanedione, 1-[4-(phenylthio)-, 2-(O-benzylidenehydrazine), and ethyl ketone. (ethanone), 1-[9-ethyl-6 -(2-Methylbenzylidene)-9H-indazol-3-yl]-, 1(O-ethylindenyl) and the like.
作為羥基苯甲醯基系化合物(D5),可列舉:2-羥基-2-甲基-1-苯基丙烷-1-酮、1-羥基環己基苯基酮、安息香烷基醚等。 Examples of the hydroxybenzimidyl compound (D5) include 2-hydroxy-2-methyl-1-phenylpropan-1-one, 1-hydroxycyclohexyl phenyl ketone, and benzoin alkyl ether.
作為二苯甲酮系化合物(D6),可列舉二苯甲酮等。 Examples of the benzophenone-based compound (D6) include benzophenone and the like.
作為縮酮系化合物(D7),可列舉苄基二甲基縮酮等。 The ketal compound (D7) may, for example, be a benzyldimethylketal or the like.
作為1,3 α胺基烷基苯酮系化合物(D8),可列舉2-甲基-1-[4-(甲硫基)苯基]-2-N-啉基(morpholino)丙烷-1-酮等。 Examples of the 1,3 α-aminoalkylphenone compound (D8) include 2-methyl-1-[4-(methylthio)phenyl]-2-N-. Morpholinopropan-1-one and the like.
於該等光聚合起始劑(D)中,就鉛筆硬度之觀點而言,較佳為(D1)、(D5)、(D8),進而較佳為雙(2,4,6-三甲基苯甲醯基)-苯基氧化膦、1-羥基環己基苯基酮、2-甲基-1-[4-(甲硫基)苯基]-2-N-啉基丙烷-1-酮、1,3,5-三甲基苯甲醯基二苯基氧化膦。 In the photopolymerization initiator (D), from the viewpoint of pencil hardness, it is preferably (D1), (D5), (D8), and further preferably double (2, 4, 6-trimethyl). Benzobenzyl)-phenylphosphine oxide, 1-hydroxycyclohexyl phenyl ketone, 2-methyl-1-[4-(methylthio)phenyl]-2-N- Lolinylpropan-1-one, 1,3,5-trimethylbenzimidyldiphenylphosphine oxide.
基於硬化性樹脂組成物(C)中之無機氧化物(A)與多官能(甲基)丙烯酸酯(B)之合計重量,就硬化性及透明性之觀點而言,光聚合起始劑(D)之含量為0.1~10重量%,較佳為0.2~7重量%。 Based on the total weight of the inorganic oxide (A) and the polyfunctional (meth) acrylate (B) in the curable resin composition (C), a photopolymerization initiator (from the viewpoint of hardenability and transparency) The content of D) is from 0.1 to 10% by weight, preferably from 0.2 to 7% by weight.
可於本發明之硬化性樹脂組成物(C)中,於不阻礙本發明之效果之範圍內,視需要含有1種或2種以上之各種添加劑。 In the curable resin composition (C) of the present invention, one or two or more kinds of various additives may be contained as needed within the range which does not inhibit the effects of the present invention.
作為添加劑,可列舉:塑化劑、有機溶劑、分散劑、消泡劑、搖變性賦予劑(增黏劑)、增滑劑(slipping agent)、抗氧化劑、受阻胺系光穩定劑及紫外線吸收劑。 Examples of the additives include a plasticizer, an organic solvent, a dispersant, an antifoaming agent, a shake imparting agent (tackifier), a slipping agent, an antioxidant, a hindered amine light stabilizer, and ultraviolet absorption. Agent.
本發明之硬化性樹脂組成物(C)可於塗敷時,採用視需要藉由溶劑進行稀釋之塗料,以調整為適於塗敷之黏度。 The curable resin composition (C) of the present invention can be adjusted to a viscosity suitable for coating by coating a coating which is diluted with a solvent as needed.
關於溶劑之使用量,基於該硬化性樹脂組成物之總重量,通常為2,000% 以下,較佳為10~500%。又,關於塗料之黏度,就使用時之溫度(通常5~60℃)而言,通常為5~5,000mPa‧s,就穩定塗敷之觀點而言,較佳為50~1,000mPa‧s。 The amount of the solvent used is usually 2,000% based on the total weight of the curable resin composition. Hereinafter, it is preferably 10 to 500%. Further, the viscosity of the coating material is usually 5 to 5,000 mPa ‧ in terms of the temperature at the time of use (usually 5 to 60 ° C), and is preferably 50 to 1,000 mPa ‧ in terms of stable coating.
作為溶劑,只要為溶解本發明之硬化性樹脂組成物中之樹脂成分者則並無特別限定。具體而言,可列舉:芳香族烴(例如甲苯、二甲苯及乙基苯);酯或醚酯(例如乙酸乙酯、乙酸丁酯及乙酸甲氧基丁酯);醚(例如二乙醚、四氫呋喃、乙二醇單乙醚、乙二醇單丁醚、丙二醇之單甲醚及二乙二醇之單乙醚);酮(例如丙酮、甲基乙基酮、甲基異丁基酮、二-正丁基酮及環己酮);醇(例如甲醇、乙醇、正或異丙醇、正、異、第二或第三丁醇、2-乙基己基醇及苄基醇);醯胺(例如二甲基甲醯胺、二甲基乙醯胺、N-甲基吡咯啶酮等);亞碸(例如二甲基亞碸);水;及該等之2種以上之混合溶劑。 The solvent is not particularly limited as long as it dissolves the resin component in the curable resin composition of the present invention. Specific examples thereof include aromatic hydrocarbons (for example, toluene, xylene, and ethylbenzene); esters or ether esters (for example, ethyl acetate, butyl acetate, and methoxybutyl acetate); and ethers (for example, diethyl ether, Tetrahydrofuran, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, monomethyl ether of propylene glycol and monoethyl ether of diethylene glycol; ketone (eg acetone, methyl ethyl ketone, methyl isobutyl ketone, di-) N-butyl ketone and cyclohexanone); alcohol (such as methanol, ethanol, normal or isopropanol, n-, iso-, second or third butanol, 2-ethylhexyl alcohol and benzyl alcohol); For example, dimethylformamide, dimethylacetamide, N-methylpyrrolidone, etc.; anthraquinone (for example, dimethyl hydrazine); water; and a mixed solvent of two or more of these.
於該等溶劑中,就塗覆膜之平滑性及溶劑去除之效率之觀點而言,較佳為沸點為70~100℃之酯、酮及醇,進而較佳為乙酸乙酯、甲基乙基酮、異丙醇及該等之混合物。 Among these solvents, from the viewpoints of smoothness of the coating film and efficiency of solvent removal, esters, ketones and alcohols having a boiling point of 70 to 100 ° C are preferred, and ethyl acetate and methyl ethyl groups are further preferred. Ketone, isopropanol and mixtures of these.
本發明之硬化性樹脂組成物(C)可視需要藉由溶劑進行稀釋而塗佈於基材之至少單面之至少一部分,視需要進行乾燥後,藉由活性能量線(紫外線、電子束、X射線等)之照射或熱使之硬化,藉此獲得具有硬化膜之硬塗被覆物。 The curable resin composition (C) of the present invention may be applied to at least a part of at least one side of the substrate by dilution with a solvent, and if necessary, dried, and then subjected to active energy rays (ultraviolet rays, electron beams, X). The irradiation or heat of the radiation or the like is hardened, whereby a hard coat coating having a cured film is obtained.
於塗敷時,例如可使用塗敷機[棒式塗佈機、凹版塗佈機、輥式塗佈機(施膠壓製(size press)輥式塗佈機、閘輥塗佈機等)、氣動刮刀塗佈機、旋轉塗佈機、刮刀塗佈機等]。 At the time of coating, for example, a coater [bar coater, gravure coater, roll coater (size press roll coater, gate roll coater, etc.), Pneumatic blade coater, spin coater, knife coater, etc.].
關於塗敷膜厚,作為硬化乾燥後之膜厚,通常為0.5~300μm。就乾燥性、硬化性之觀點而言,較佳之上限為250μm,就耐磨耗性、耐溶劑性、耐污染性之觀點而言,較佳之下限為1μm。 The coating film thickness is usually 0.5 to 300 μm as the film thickness after hardening and drying. From the viewpoint of drying property and hardenability, the upper limit is preferably 250 μm, and the lower limit is preferably 1 μm from the viewpoint of abrasion resistance, solvent resistance, and stain resistance.
作為上述透明基材,可列舉由甲基丙烯酸甲酯(共)聚合物、聚對酞酸乙二酯、聚碳酸酯、聚三乙醯基纖維素及聚環烯烴等樹脂構成者。 Examples of the transparent substrate include those composed of a resin such as methyl methacrylate (co)polymer, polyethylene terephthalate, polycarbonate, polytrimethylene cellulose, and polycycloolefin.
於將本發明之硬化性樹脂組成物(C)藉由溶劑進行稀釋而使用之情況下,較佳於塗敷後進行乾燥。作為乾燥方法,例如可列舉熱風乾燥(乾燥機等)。 When the curable resin composition (C) of the present invention is used by being diluted by a solvent, it is preferred to dry it after application. Examples of the drying method include hot air drying (such as a dryer).
乾燥溫度通常為10~200℃,就塗膜之平滑性及外觀之觀點而言,較佳之上限為150℃,就乾燥速度之觀點而言,較佳之下限為30℃。 The drying temperature is usually 10 to 200 ° C. The upper limit is preferably 150 ° C from the viewpoint of smoothness and appearance of the coating film, and the lower limit is preferably 30 ° C from the viewpoint of drying speed.
於藉由紫外線使本發明之硬化性樹脂組成物(C)硬化之情況下,可使用各種紫外線照射裝置[例如紫外線照射裝置[型號「VPS/I600」,輻深紫外線系統股份有限公司製造]。 When the curable resin composition (C) of the present invention is cured by ultraviolet rays, various ultraviolet irradiation devices (for example, an ultraviolet irradiation device [Model "VPS/I600", manufactured by Fusion Ultraviolet Systems Co., Ltd.] can be used.
作為使用之燈,例如可列舉高壓水銀燈及金屬鹵化物燈等。就硬化性樹脂組成物之硬化性及硬化物之可撓性之觀點而言,紫外線之照射量較佳為10~10,000mJ/cm2,進而較佳為100~5,000mJ/cm2。 Examples of the lamp to be used include a high pressure mercury lamp and a metal halide lamp. The ultraviolet irradiation amount is preferably from 10 to 10,000 mJ/cm 2 , and more preferably from 100 to 5,000 mJ/cm 2 from the viewpoint of the curability of the curable resin composition and the flexibility of the cured product.
本發明之硬化性樹脂組成物(C)之製造方法係含有無機氧化物(A)及多官能(甲基)丙烯酸酯(B)之硬化性樹脂組成物(C)之製造方法,其特徵在於包括如下步驟:於多官能(甲基)丙烯酸酯(B)中,於存在觸媒(b)之條件下,使選自由無機烷氧化物(a1)、金屬無機酸鹽(a2)及無機氯化物(a3)組成之群中之1種以上之無機氧化物前驅物(a)與水進行反應而獲得無機氧化物(A)。 The method for producing a curable resin composition (C) of the present invention is a method for producing a curable resin composition (C) comprising an inorganic oxide (A) and a polyfunctional (meth) acrylate (B), characterized in that The method comprises the steps of: selecting, in the polyfunctional (meth) acrylate (B), the inorganic alkoxide (a1), the metal mineral acid salt (a2) and the inorganic chlorine in the presence of the catalyst (b) One or more inorganic oxide precursors (a) in the group of the compounds (a3) are reacted with water to obtain an inorganic oxide (A).
此種製造方法可較佳地作為上述本發明之硬化性樹脂組成物(C)之製造方法。 Such a production method can be preferably used as a method for producing the curable resin composition (C) of the present invention.
獲得無機氧化物(A)之步驟及其較佳之態樣與上述無機氧化物(A)之製造中者相同。例如,無機氧化物前驅物(a)/水之莫耳比較佳為2~200,更佳為5~150,進而較佳為10~100。觸媒(b)、用作無機氧化物前驅物(a)之無機烷氧化物(a1)、金屬無機酸鹽(a2)及無機氯化物(a3)亦與上述者相同。 The step of obtaining the inorganic oxide (A) and its preferred aspect are the same as those in the production of the above inorganic oxide (A). For example, the inorganic oxide precursor (a)/water molar is preferably from 2 to 200, more preferably from 5 to 150, still more preferably from 10 to 100. The catalyst (b), the inorganic alkoxide (a1) used as the inorganic oxide precursor (a), the metal mineral acid salt (a2), and the inorganic chloride (a3) are also the same as described above.
無機氧化物(A)及多官能(甲基)丙烯酸酯(B)與上述硬化性樹脂組成物(C)中者相同。多官能(甲基)丙烯酸酯(B)較佳含有具有可與羥基進行反應之反應性基(α)之多官能(甲基)丙烯酸酯,進而較佳為具有可與羥基進行反應之反應性基(α)之多官能(甲基)丙烯酸酯。 The inorganic oxide (A) and the polyfunctional (meth) acrylate (B) are the same as those in the above curable resin composition (C). The polyfunctional (meth) acrylate (B) preferably contains a polyfunctional (meth) acrylate having a reactive group (α) reactive with a hydroxyl group, and further preferably has reactivity with a hydroxyl group. A polyfunctional (meth) acrylate of the group (α).
若進行於具有反應性基(α)之多官能(甲基)丙烯酸酯中,於存在觸媒(b)之條件下,使選自由無機烷氧化物(a1)、金屬無機酸鹽(a2)及無機氯化物(a3)組成之群中之1種以上之無機氧化物前驅物(a)與水進行反應而獲得無機氧化物(A)的步驟,則可獲得含有多官能(甲基)丙烯酸酯(B)及無機氧化物(A),多官能(甲基)丙烯酸酯(B)中之反應性基(α)之至少一部分與無機氧化物(A)中的羥基之至少一部分反應而化學鍵結的硬化性樹脂組成物。反應後,可自含有無機氧化物(A)及多官能(甲基)丙烯酸酯(B)之組成物去除觸媒(b),亦可不去除,亦可中和觸媒(b)。 If it is carried out in a polyfunctional (meth) acrylate having a reactive group (α), in the presence of a catalyst (b), it is selected from the group consisting of inorganic alkoxides (a1) and metal mineral acid salts (a2). And a step of obtaining an inorganic oxide (A) by reacting one or more inorganic oxide precursors (a) of the inorganic chloride (a3) group with water to obtain a polyfunctional (meth)acrylic acid At least a part of the reactive group (α) in the ester (B) and the inorganic oxide (A), the polyfunctional (meth) acrylate (B) reacts with at least a part of the hydroxyl group in the inorganic oxide (A) to form a chemical bond A hardened resin composition of the knot. After the reaction, the catalyst (b) may be removed from the composition containing the inorganic oxide (A) and the polyfunctional (meth) acrylate (B), or may not be removed, or the catalyst (b) may be neutralized.
於本發明中,上述獲得無機氧化物(A)之步驟中所獲得之含有無機氧化物(A)及多官能(甲基)丙烯酸酯(B)之組成物可用作本發明的硬化性樹脂組成物(C)。又,例如,為了調整硬化性樹脂組成物中之 無機氧化物(A)之含量,可於上述獲得無機氧化物(A)之步驟中所獲得之含有無機氧化物(A)及多官能(甲基)丙烯酸酯(B)之組成物,進而加入與使用於無機氧化物(A)之製造的多官能(甲基)丙烯酸酯(B)同一種類之多官能(甲基)丙烯酸酯(B)或不同之種類的(B)進行稀釋,獲得硬化性樹脂組成物(C)。 In the present invention, the composition containing the inorganic oxide (A) and the polyfunctional (meth) acrylate (B) obtained in the above step of obtaining the inorganic oxide (A) can be used as the curable resin of the present invention. Composition (C). Further, for example, in order to adjust the composition in the curable resin composition The content of the inorganic oxide (A) can be added to the composition containing the inorganic oxide (A) and the polyfunctional (meth) acrylate (B) obtained in the above step of obtaining the inorganic oxide (A). Dilution with a polyfunctional (meth) acrylate (B) of the same kind as the polyfunctional (meth) acrylate (B) used for the production of the inorganic oxide (A) or a different type (B) to obtain hardening Resin composition (C).
[實施例] [Examples]
以下,藉由實施例及比較例進一步說明本發明,但本發明並不限定於該等。以下,只要未特別規定,%表示重量%,份表示重量份。 Hereinafter, the present invention will be further described by way of Examples and Comparative Examples, but the present invention is not limited thereto. Hereinafter, unless otherwise specified, % means % by weight, and parts means parts by weight.
製造例1 Manufacturing example 1
於具備攪拌機、冷卻管、吹入管及溫度計之反應容器,添加二新戊四醇六丙烯酸酯(B-1)[商品名:Neoma DA-600,三洋化成工業股份有限公司製造]65份、水1.51份及四乙氧基矽烷(a-1)[商品名:TEOS,東京化成工業股份有限公司製造]35份並攪拌30分鐘後,添加對甲苯磺酸(b-1)2.36份,於65℃使之反應2小時。其後,將反應容器設為減壓,一面吹入空氣一面於70℃直餾2小時,獲得無機氧化物(A-1)(四乙氧基矽烷反應物(A-1))之二新戊四醇六丙烯酸酯(B-1)之溶液。 In a reaction vessel equipped with a stirrer, a cooling tube, a blowing tube, and a thermometer, dipentaerythritol hexaacrylate (B-1) [trade name: Neoma DA-600, manufactured by Sanyo Chemical Industry Co., Ltd.], 65 parts, water 1.51 parts and tetraethoxy decane (a-1) [trade name: TEOS, manufactured by Tokyo Chemical Industry Co., Ltd.] 35 parts and stirred for 30 minutes, then added p-toluenesulfonic acid (b-1) 2.36 parts, at 65 The reaction was allowed to proceed for 2 hours at °C. Thereafter, the reaction vessel was reduced in pressure and directly distilled at 70 ° C for 2 hours while blowing air to obtain an inorganic oxide (A-1) (tetraethoxy decane reactant (A-1)) A solution of pentaerythritol hexaacrylate (B-1).
製造例2~6 Manufacturing example 2~6
使表1所示之無機烷氧化物(a)、觸媒(b)及水以各者之份數,以與製造例1相同之方式於多官能(甲基)丙烯酸酯(B)中進行反應,獲得對應之無機氧化物(A-2)~(A-6)之(甲基)丙烯酸酯之溶液。 The inorganic alkoxide (a), the catalyst (b) and water shown in Table 1 were each carried out in the polyfunctional (meth) acrylate (B) in the same manner as in Production Example 1 in parts per part. The reaction is carried out to obtain a solution of the corresponding (meth) acrylate of the inorganic oxides (A-2) to (A-6).
比較製造例1 Comparative manufacturing example 1
以表1所示之份數,以與製造例1相同之方式進行反應,獲得對應之無機氧化物(A'-1)之(甲基)丙烯酸酯之溶液。就使用單官能之(甲基)丙烯酸酯(B'-1)之方面而言,其係用於比較例1之無機氧化物溶液。 The reaction was carried out in the same manner as in Production Example 1 in the parts shown in Table 1, to obtain a solution of the corresponding (meth) acrylate of the inorganic oxide (A'-1). In terms of the use of the monofunctional (meth) acrylate (B'-1), it was used for the inorganic oxide solution of Comparative Example 1.
比較製造例2 Comparative manufacturing example 2
以表1所示之份數,以與製造例1相同之方式進行反應,獲得對應之無機氧化物(A'-2)之(甲基)丙烯酸酯之溶液。就無機氧化物之含量之方面而言,其係用於比較例2之無機氧化物溶液。 The reaction was carried out in the same manner as in Production Example 1 in the parts shown in Table 1, to obtain a solution of the corresponding (meth) acrylate of the inorganic oxide (A'-2). In terms of the content of the inorganic oxide, it was used for the inorganic oxide solution of Comparative Example 2.
再者,表1中所使用之原料如下所述。 Further, the materials used in Table 1 are as follows.
(a1-1):四乙氧基矽烷[商品名「TEOS」,東京化成工業股份有限公司製造] (a1-1): tetraethoxy decane [trade name "TEOS", manufactured by Tokyo Chemical Industry Co., Ltd.]
(a1-2):四-正丁氧基鈦[商品名「B-1」,日本曹達股份有限公司製造] (a1-2): Tetra-n-butoxytitanium [trade name "B-1", manufactured by Japan Soda Co., Ltd.]
(b-1):對甲苯磺酸[東京化成工業股份有限公司製造] (b-1): p-toluenesulfonic acid [manufactured by Tokyo Chemical Industry Co., Ltd.]
(B-1):Neoma DA-600[三洋化成工業股份有限公司製造,主成分雖為二新戊四醇六丙烯酸酯(0個羥基),但亦含有二新戊四醇五丙烯酸酯(1個羥基)、二新戊四醇四丙烯酸酯(2個羥基)] (B-1): Neoma DA-600 [manufactured by Sanyo Chemical Industry Co., Ltd., the main component is dipentaerythritol hexaacrylate (0 hydroxyl groups), but also contains dipentaerythritol pentaacrylate (1 Hydroxyl), dipentaerythritol tetraacrylate (2 hydroxyl groups)
(B-2):ETERMER 235[長興化學股份有限公司製造,主成分雖為新戊四醇三丙烯酸酯(1個羥基),但亦含有新戊四醇四丙烯酸酯(0個羥基)、新戊四醇二丙烯酸酯(2個羥基)] (B-2): ETERMER 235 [Manufactured by Changxing Chemical Co., Ltd., the main component is neopentyl alcohol triacrylate (1 hydroxyl group), but also contains pentaerythritol tetraacrylate (0 hydroxyl groups), new Pentaerythritol diacrylate (2 hydroxyl groups)
(B-3):Neoma EA-300[三洋化成工業股份有限公司製造,主成分雖為新戊四醇四丙烯酸酯(0個羥基),但亦含有新戊四醇三丙烯酸酯(1個 羥基)] (B-3): Neoma EA-300 [manufactured by Sanyo Chemical Industry Co., Ltd., although the main component is neopentyl alcohol tetraacrylate (0 hydroxyl groups), but also contains pentaerythritol triacrylate (1 Hydroxy)]
(B-4):Neoma TA-401[三洋化成工業股份有限公司製造,主成分雖為三羥甲基丙烷EO3莫耳加成物三丙烯酸酯(0個羥基),但亦含有三羥甲基丙烷EO3莫耳加成物二丙烯酸酯(1個羥基)] (B-4): Neoma TA-401 [manufactured by Sanyo Chemical Industry Co., Ltd., the main component is trimethylolpropane EO3 molar addition triacrylate (0 hydroxyl), but also contains trimethylol Propane EO3 molar addition diacrylate (1 hydroxyl)]
(B-5):New Frontier MF-001[第一工業製藥股份有限公司製造,主成分雖為二新戊四醇EO加成物六丙烯酸酯(0個羥基),但亦含有二新戊四醇EO加成物五丙烯酸酯(1個羥基)] (B-5): New Frontier MF-001 [Made by First Industrial Pharmaceutical Co., Ltd., the main component is dipentaerythritol EO adduct hexaacrylate (0 hydroxyl), but also contains dipentaerythritol Alcohol EO adduct pentaacrylate (1 hydroxyl group)
(B'-1):丙烯酸苯氧基乙酯[商品名:Light acrylate PO-A,共榮社化學股份有限公司製造] (B'-1): phenoxyethyl acrylate [trade name: Light acrylate PO-A, manufactured by Kyoeisha Chemical Co., Ltd.]
實施例1 Example 1
於具備攪拌機、冷卻管及溫度計之反應容器中加入製造例1中所獲得之溶液103.87份、2-甲基-1-[4-(甲硫基)苯基]-2-N-啉基丙烷-1-酮(D-2)[商品名「Irgacure 907」,巴斯夫公司製造]3份,於65℃混合攪拌直至變得均勻,獲得硬化性樹脂組成物(C-1)。 103.87 parts of the solution obtained in Production Example 1 and 2-methyl-1-[4-(methylthio)phenyl]-2-N- were added to a reaction vessel equipped with a stirrer, a cooling tube and a thermometer. 3 parts of morphyl propan-1-one (D-2) [trade name "Irgacure 907", manufactured by BASF Corporation] were mixed and stirred at 65 ° C until uniform, and a curable resin composition (C-1) was obtained.
實施例2~6及比較例1~2 Examples 2 to 6 and Comparative Examples 1 to 2
以與實施例1相同之方式,以表2所示之份數,均勻混合製造例2~6及比較製造例1~2中所獲得之各溶液及光聚合起始劑(D),獲得對應之硬化性樹脂組成物(C-2)~(C-6)及(C'-1)~(C'-2)。製造例1~6及比較製造例1~2中所獲得之溶液含有表2所示之份數之無機氧化物(A)及多官能(甲基)丙烯酸酯(B)(或單官能(甲基)丙烯酸酯(B'))。 In the same manner as in Example 1, the respective solutions obtained in Production Examples 2 to 6 and Comparative Production Examples 1 and 2 and the photopolymerization initiator (D) were uniformly mixed in the parts shown in Table 2 to obtain a corresponding The curable resin compositions (C-2) to (C-6) and (C'-1) to (C'-2). The solutions obtained in Production Examples 1 to 6 and Comparative Production Examples 1 and 2 contained the inorganic oxide (A) and the polyfunctional (meth) acrylate (B) shown in Table 2 (or monofunctional (A). Base) acrylate (B')).
比較例3~4 Comparative example 3~4
於比較例3及4中,以表2所示之份數,於多官能(甲基)丙烯酸酯(B) 中,將市售之無機氧化物微粒子(A'-3)與光聚合起始劑(D)同時以分別成為30重量%及10重量%之方式進行摻合而獲得硬化性樹脂組成物(C'-3)~(C'-4),而非如上述製造例般於多官能(甲基)丙烯酸酯(B)中合成無機氧化物(A)。 In Comparative Examples 3 and 4, in the parts shown in Table 2, in the polyfunctional (meth) acrylate (B) In the above, the commercially available inorganic oxide fine particles (A'-3) and the photopolymerization initiator (D) are blended at 30% by weight and 10% by weight, respectively, to obtain a curable resin composition (C). '-3) to (C'-4), instead of synthesizing the inorganic oxide (A) in the polyfunctional (meth) acrylate (B) as in the above production example.
再者,表2中所使用之原料如下所述。 Further, the materials used in Table 2 are as follows.
(A'-3):二氧化矽微粒子[商品名「矽酸膠MEK-ST」粒徑10-15nm甲基乙基酮(MEK)40%溶液,日產化學工業股份有限公司製造] (A'-3): cerium oxide microparticles [trade name "citric acid gel MEK-ST" particle size 10-15nm methyl ethyl ketone (MEK) 40% solution, manufactured by Nissan Chemical Industry Co., Ltd.]
(D-1):1,3,5-三甲基苯甲醯基二苯基氧化膦[商品名「Lucirin TPO」,巴斯夫股份有限公司製造] (D-1): 1,3,5-trimethylbenzimidyldiphenylphosphine oxide [trade name "Lucirin TPO", manufactured by BASF Corporation]
(D-2):2-甲基-1-[4-(甲硫基)苯基]-2-N-啉基丙烷-1-酮[商品名「Irgacure 907」,巴斯夫股份有限公司製造] (D-2): 2-methyl-1-[4-(methylthio)phenyl]-2-N- Lolinylpropan-1-one [trade name "Irgacure 907", manufactured by BASF Corporation]
(D-3):1-羥基環己基苯基酮[商品名「Irgacure 184」,巴斯夫股份有限公司製造] (D-3): 1-hydroxycyclohexyl phenyl ketone [trade name "Irgacure 184", manufactured by BASF Corporation]
針對硬化性樹脂組成物及使之硬化所獲得之薄膜,藉由下述方法進行性能評價。將評價結果示於表2。表2中之無機氧化物(A)的含量係硬化性樹脂組成物中之無機氧化物(A)之含量(重量%)。再者,使用於硬化性樹脂組成物(C-1)~(C-6)及(C'-1)~(C'-2)之製備的無機氧化物之(甲基)丙烯酸酯溶液,除表2所示之無機氧化物(A)、多官能(甲基)丙烯酸酯(B)(或單官能(甲基)丙烯酸酯(B'))以外,亦含有表1所示之製造例及比較製造例中所使用之水及觸媒(b)。因此,硬化性樹脂組成物(C-1)~(C-6)及(C'-1)~(C'-2)亦除表2所示之成分以外,還含有表1所示之重量份之表1所示之水及觸媒(b)。 The properties of the curable resin composition and the film obtained by hardening were evaluated by the following methods. The evaluation results are shown in Table 2. The content of the inorganic oxide (A) in Table 2 is the content (% by weight) of the inorganic oxide (A) in the curable resin composition. Further, a (meth) acrylate solution of an inorganic oxide prepared by using the curable resin compositions (C-1) to (C-6) and (C'-1) to (C'-2), In addition to the inorganic oxide (A) and the polyfunctional (meth) acrylate (B) (or monofunctional (meth) acrylate (B')) shown in Table 2, the production examples shown in Table 1 were also contained. And compare the water and catalyst used in the production example (b). Therefore, the curable resin compositions (C-1) to (C-6) and (C'-1) to (C'-2) also contain the weights shown in Table 1 in addition to the components shown in Table 2. Water and catalyst (b) shown in Table 1.
表2中之四乙氧基矽烷反應物(A-1)~(A-2)、四-正丁氧基鈦反應物(A-3)、四乙氧基矽烷反應物(A-4)~(A-6)分別為製造例1~6中所製造之無機氧化物(A-1)~(A-6)。四乙氧基矽烷反應物(A'-1)~(A'-2)分別為比較製造例1~2中所製造之無機氧化 物(A'-1)~(A'-2)。 The tetraethoxy decane reactants (A-1) to (A-2) in Table 2, the tetra-n-butoxy titanium reactant (A-3), and the tetraethoxy decane reactant (A-4) ~(A-6) are the inorganic oxides (A-1) to (A-6) produced in Production Examples 1 to 6, respectively. The tetraethoxy decane reactants (A'-1) to (A'-2) are the inorganic oxides produced in Comparative Production Examples 1 and 2, respectively. (A'-1)~(A'-2).
[總光線透射率(硬化性樹脂組成物之透明性)之測量] [Measurement of total light transmittance (transparency of curable resin composition)]
於厚度1mm之載玻片之上放置挖出2cm見方且厚度100μm之矽橡膠,使硬化性樹脂組成物流入至挖出之部分並藉由另一片載玻片夾著,藉由夾具於兩端進行固定,依據JIS-K7105,使用總光線透射率測量裝置[商品名「haze-gard dual」,BYK gardner股份有限公司製造]測量總光線透射率(%)。 Place a 2cm square and 100μm thick enamel rubber on a glass slide with a thickness of 1mm, and let the curable resin composition flow into the excavated part and sandwich it with another piece of slide glass. For fixing, the total light transmittance (%) was measured in accordance with JIS-K7105 using a total light transmittance measuring device [trade name "haze-gard dual", manufactured by BYK Gardner Co., Ltd.].
再者,本發明之硬化性樹脂組成物之總光線透射率必須為90%以上。 Further, the total light transmittance of the curable resin composition of the present invention must be 90% or more.
<硬化薄膜製作法> <hardened film production method>
分別使用分散器並藉由甲基乙基酮稀釋硬化性樹脂組成物(C-1)~(C-6)及(C'-1)~(C'-4),製備為不揮發成分40%。 Non-volatile components were prepared by diluting the curable resin compositions (C-1) to (C-6) and (C'-1) to (C'-4) with methyl ether ketone, respectively. %.
使用棒式塗佈機,以乾燥硬化後之膜厚成為7μm之方式將上述硬化性樹脂組成物之稀釋液塗佈於厚度40μm之TAC薄膜(三乙醯基纖維素薄膜)基材之單面,於70℃乾燥1分鐘後,藉由紫外線照射裝置[型號「VPS/I600」,輻深紫外線系統股份有限公司製造。以下相同],於氮氣環境下照射紫外線300mJ/cm2,製作於基材薄膜表面具有硬化膜之薄膜。 The dilute solution of the curable resin composition was applied to one side of a TAC film (triethylenesulfonated cellulose film) substrate having a thickness of 40 μm by a bar coater so that the film thickness after drying and hardening was 7 μm. After drying at 70 ° C for 1 minute, it was manufactured by Ultraviolet Radiation Systems Co., Ltd. by an ultraviolet irradiation device [Model "VPS/I600". In the same manner as described below, a film having a cured film on the surface of the base film was produced by irradiating ultraviolet rays at 300 mJ/cm 2 in a nitrogen atmosphere.
[鉛筆硬度之評價] [Evaluation of pencil hardness]
針對藉由上述操作所獲得之具有硬化膜之薄膜,依據JIS K-5400,測量鉛筆硬度。 The pencil hardness was measured in accordance with JIS K-5400 for the film having the cured film obtained by the above operation.
於該評價條件中,較佳為3H以上。 In the evaluation conditions, it is preferably 3H or more.
[霧度(薄膜之透明性)之評價] [Evaluation of haze (transparency of film)]
針對藉由上述操作所獲得之具有硬化膜之薄膜,依據JIS-K7105,使 用總光線透射率測量裝置[商品名「haze-gard dual」,BYK gardner股份有限公司製造]測量霧度值。 A film having a cured film obtained by the above operation is made in accordance with JIS-K7105 The haze value was measured by a total light transmittance measuring device [trade name "haze-gard dual", manufactured by BYK Gardner Co., Ltd.].
根據表2之結果,本發明之實施例1~6之硬化性樹脂組成物即便大量含有無機氧化物之微粒子,亦無損組成物之透明性,且硬化物具有高硬度。 According to the results of Table 2, the curable resin composition of Examples 1 to 6 of the present invention does not impair the transparency of the composition even if a large amount of fine particles of the inorganic oxide are contained, and the cured product has high hardness.
另一方面,僅使用單官能丙烯酸酯之比較例1之鉛筆硬度差。無機氧化物(A)之含量未達25重量%之比較例2的鉛筆硬度亦不充分。「藉由與多官能(甲基)丙烯酸酯(B)同時添加市售之二氧化矽微粒子之製法而獲得,含有二氧化矽微粒子30重量%但不滿足關係式(1)」之比較例3,透明性差。因此,於將二氧化矽微粒子減少至可確保透明性之量(10重量%)之比較例4中,鉛筆硬度不充分。 On the other hand, the pencil hardness of Comparative Example 1 using only the monofunctional acrylate was poor. The pencil hardness of Comparative Example 2 in which the content of the inorganic oxide (A) was less than 25% by weight was also insufficient. "Comparative Example 3 obtained by a method of simultaneously adding a commercially available cerium oxide microparticles to a polyfunctional (meth) acrylate (B), containing 30% by weight of cerium oxide microparticles but not satisfying the relationship (1)" , poor transparency. Therefore, in Comparative Example 4 in which the cerium oxide fine particles were reduced to an amount (10% by weight) capable of ensuring transparency, the pencil hardness was insufficient.
[產業上之可利用性] [Industrial availability]
具有使本發明之硬化性組成物硬化而獲得之硬塗膜之硬塗薄膜,由於鉛筆硬度及透明性優異,故而尤其適於塑膠光學零件,例如平板顯示器、觸控面板等表面硬度、透明性優異之領域。 A hard coat film having a hard coat film obtained by curing the curable composition of the present invention is excellent in pencil hardness and transparency, and is particularly suitable for plastic optical parts such as flat panel displays and touch panels, and has surface hardness and transparency. The field of excellence.
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