TW201643995A - Power semiconductor device and the fabricating method thereof - Google Patents

Power semiconductor device and the fabricating method thereof Download PDF

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TW201643995A
TW201643995A TW104119011A TW104119011A TW201643995A TW 201643995 A TW201643995 A TW 201643995A TW 104119011 A TW104119011 A TW 104119011A TW 104119011 A TW104119011 A TW 104119011A TW 201643995 A TW201643995 A TW 201643995A
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wafer
pin
mounting unit
electrode
wafers
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TW104119011A
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TWI564997B (en
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哈姆紮 耶爾馬茲
彥迅 薛
軍 魯
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萬國半導體股份有限公司
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Abstract

Present invention relates to a power semiconductor device and the fabricating method thereof. Two paddles are arranged side by side and each of the paddles has a semiconductor chip attached on its top surface, and an interconnection board is used for connecting one part of electrodes of first and second semiconductor chip to a same second lead, and a first conductive structure is used for connecting other part of electrodes of the first chip to a first lead, while a second conductive structure is used for connecting other part of electrodes of the second chip to a third lead.

Description

功率半導體裝置及其製備方法Power semiconductor device and preparation method thereof

本發明主要涉及功率半導體裝置,確切地說,是提供作為功率切換開關所用的一種功率半導體封裝裝置及其製備方法。The present invention generally relates to a power semiconductor device, and more particularly to a power semiconductor package device for use as a power switch, and a method of fabricating the same.

有在常規的電源轉換系統中,利用切換開關對電壓進行調製,輸出最終的具微小紋波的輸出電壓,切換開關涉及到功率半導體裝置。在圖1的現有封裝裝置中,功率電晶體T1安裝在一個金屬基座上,功率電晶體T2安裝在另一個金屬基座上,電晶體T1的源極通過引線鍵合到引腳S1上,電晶體T1的閘極通過引線鍵合到引腳G1上,電晶體T2的源極通過引線鍵合到引腳S2上,電晶體T2的閘極通過引線鍵合到引腳G2上。在一些電源轉換系統中涉及到雙晶片的共源極連接,例如圖1的雙晶片進行共源極Common Source連接可以在板級實現,具體是將引腳S1和引腳S2同時焊接到電路板的上的一個共同焊盤或者通過其他導電路徑將引腳S1、S2耦合在一起。現有技術在優化雙晶片的源極間連通路徑方面還有待改善,尤其是要求在沒有額外增加裝置尺寸的前提下。In a conventional power conversion system, a voltage is modulated by a switch to output a final output voltage having a small ripple, and the switch is related to a power semiconductor device. In the prior art packaging device of FIG. 1, the power transistor T1 is mounted on a metal base, the power transistor T2 is mounted on another metal base, and the source of the transistor T1 is wire-bonded to the pin S1. The gate of the transistor T1 is wire-bonded to the pin G1, the source of the transistor T2 is wire-bonded to the pin S2, and the gate of the transistor T2 is wire-bonded to the pin G2. In some power conversion systems, a common source connection of a dual chip is involved. For example, the dual source common source common source connection of the dual chip of FIG. 1 can be implemented at the board level, specifically soldering the pins S1 and S2 to the circuit board at the same time. A common pad on the other or the pins S1, S2 are coupled together by other conductive paths. The prior art has yet to be improved in optimizing the inter-source communication path of the bimorph, especially requiring no additional device size.

在本發明的一個可選實施例中,提供了一種功率半導體裝置,包括:一對並排設置的基座;和一對晶片,在每個基座上都黏附有一個晶片;位於該對基座附近的第一、第二和第三引腳;一個將該兩個晶片各自一部分電極同時電性連接到第二引腳的互聯板;將一個晶片的另一部分電極連接到第一引腳的一個導電結構和將另一個晶片的另一部分電極連接到第三引腳的另一個導電結構。In an alternative embodiment of the present invention, a power semiconductor device is provided comprising: a pair of pedestals disposed side by side; and a pair of wafers each having a wafer adhered thereto; a first, second, and third pin nearby; an interconnecting plate that electrically connects a portion of the electrodes of each of the two wafers to the second pin; and connects another portion of the electrode of one of the wafers to one of the first pins A conductive structure and another conductive structure connecting another portion of the electrode of the other wafer to the third pin.

上述功率半導體裝置,該互聯板呈現為T形結構,包括一個第一部分和一個垂直於第一部分的第二部分;第一部分橫跨在基座上的一對晶片上方,第一部分的一個端部黏附到一個晶片頂面的一個電極以及第一部分的另一個端部黏附到另一個晶片頂面的一個電極;第二部分的一個自由末端先向下彎折後再沿水準延伸形成一個下置結構以抵壓在第二引腳上並與之黏接在一起。In the above power semiconductor device, the interconnection board has a T-shaped structure including a first portion and a second portion perpendicular to the first portion; the first portion spans over a pair of wafers on the susceptor, and one end portion of the first portion is adhered One electrode to the top surface of one wafer and the other end of the first portion are adhered to one electrode on the top surface of the other wafer; a free end of the second portion is first bent downward and then extended along the level to form an underlying structure Press against and bond to the second pin.

上述功率半導體裝置,第二引腳位於該一對基座之間的分割線上而第一、第三引腳分別位於第二引腳的兩側,兩個導電結構分別位於互聯板的第二部分的兩側並設置它們以該第二部分為對稱軸而互為鏡像對稱。In the above power semiconductor device, the second pin is located on the dividing line between the pair of pedestals, and the first and third pins are respectively located on two sides of the second pin, and the two conductive structures are respectively located in the second part of the interconnecting board The two sides are arranged and mirrored symmetrically with each other with the second portion as the axis of symmetry.

上述功率半導體裝置,在互聯板的第一部分和第二部分上各設置有一個或多個貫穿它們各自厚度的通孔。In the above power semiconductor device, one or more through holes penetrating through their respective thicknesses are provided on the first portion and the second portion of the interconnection board.

上述功率半導體裝置,該導電結構為金屬引線。In the above power semiconductor device, the conductive structure is a metal lead.

上述功率半導體裝置,該導電結構為金屬片,包括基部和延伸片,在延伸片的一個內側邊緣上向內側延伸出一個接觸部,並在基部的外側邊緣上設置一個向外側延伸但位置要低於基部和延伸片的下置結構;每個導電結構的接觸部對應黏附到一個晶片的一個電極上,其中一個導電結構的下置結構對應黏附到第一引腳上,而另一個導電結構的下置結構則對應黏附到第三引腳上。In the above power semiconductor device, the conductive structure is a metal piece including a base portion and an extending piece, a contact portion is extended inward on an inner side edge of the extending piece, and an outer side edge is provided on the outer side edge of the base portion but has a low position The underlying structure of the base and the extension piece; the contact portion of each of the conductive structures is correspondingly adhered to one electrode of one of the wafers, wherein the underlying structure of one of the conductive structures is correspondingly adhered to the first pin, and the other of the conductive structures The underlying structure is attached to the third pin.

上述功率半導體裝置,延伸片比基部要薄,基部的厚度與接觸部的厚度相同。In the above power semiconductor device, the extension piece is thinner than the base portion, and the thickness of the base portion is the same as the thickness of the contact portion.

上述功率半導體裝置,在每個基座的頂面都設置有一個凸出於基座頂面的用於承載晶片的臺面結構;以及至少在第二引腳的頂面上設置有一個或多個凸出於第二引腳頂面的立柱,用於承載互聯板的第二部分自由末端的下置結構。In the above power semiconductor device, a mesa structure for carrying a wafer protruding from a top surface of the pedestal is disposed on a top surface of each of the pedestals; and at least one or more of the top surfaces of the second pins are disposed on the top surface of each of the pedestals a post protruding from the top surface of the second pin for carrying the underlying structure of the free end of the second portion of the interconnecting plate.

上述功率半導體裝置,該一對晶片都是功率金屬氧化物半導體場效電晶體(MOSFET),該對晶片各自頂面的源極通過該互聯板電連接在一起,每個晶片底面的汲極通過導電黏合材料電連接到承載該晶片的基座上,以及該一對晶片各自的閘極對應分別電連接到第一、第三引腳上。In the above power semiconductor device, the pair of wafers are power metal oxide semiconductor field effect transistors (MOSFETs), and the source of each of the top surfaces of the pair of wafers is electrically connected through the interconnection board, and the drain of the bottom surface of each wafer passes through The conductive adhesive material is electrically connected to the susceptor carrying the wafer, and the respective gates of the pair of wafers are electrically connected to the first and third leads, respectively.

上述功率半導體裝置,還包括一個包覆住基座和第一、第二和第三引腳以及晶片、導電結構和互聯板的塑封體,至少使第一、第二和第三引腳和基座各自的底面外露於塑封體的底面。The power semiconductor device further includes a molding body covering the pedestal and the first, second and third pins and the wafer, the conductive structure and the interconnection board, at least the first, second and third pins and the base The bottom surfaces of the seats are exposed on the bottom surface of the molded body.

在本發明的另一個實施例中,提供了一種製備功率半導體裝置的方法,包括以下步驟:提供包含多個安裝單元的引線框架,每個安裝單元至少包括一對並排設置的基座和位於該對基座附近的第一、第二和第三引腳;在每個基座上都黏貼一個晶片;在每個安裝單元上安置的兩個晶片和該安裝單元的第二引腳之上黏貼一個互聯板,使每個安裝單元上兩個晶片各自的一部分電極由該互聯板電連接到該安裝單元的第二引腳;利用導電結構將每個安裝單元上的一個晶片的另一部分電極連接到第一引腳和將該安裝單元上的另一個晶片的另一部分電極連接到第三引腳;執行塑封工藝,利用一個塑封層包覆引線框架和晶片、互聯板、導電結構;切割塑封層和引線框架,分離出安裝單元和形成包覆安裝單元及各個晶片、各導電結構和互聯板的塑封體。In another embodiment of the present invention, a method of fabricating a power semiconductor device is provided, comprising the steps of: providing a lead frame comprising a plurality of mounting units, each mounting unit comprising at least a pair of pedestals disposed side by side and located First, second and third pins adjacent to the pedestal; one wafer is attached to each pedestal; two wafers placed on each mounting unit and a second pin of the mounting unit are pasted An interconnection board, wherein a part of electrodes of each of the two wafers on each mounting unit are electrically connected to the second pin of the mounting unit by the interconnection board; and another part of the electrodes of one wafer on each mounting unit is connected by a conductive structure Connecting to the first pin and connecting another portion of the other wafer on the mounting unit to the third pin; performing a laminating process, coating the lead frame and the wafer, the interconnecting plate, and the conductive structure with a plastic sealing layer; cutting the plastic sealing layer And the lead frame separates the mounting unit and the molding body forming the cladding mounting unit and the respective wafers, the respective conductive structures and the interconnection plates.

上述方法,在每個安裝單元中,使第二引腳佈局在該安裝單元的一對基座之間的分割線上,而該安裝單元的第一、第三引腳與第二引腳共線並將第一、第三引腳分別佈局在第二引腳的兩側。In the above method, in each mounting unit, the second pin is disposed on a dividing line between the pair of pedestals of the mounting unit, and the first and third pins of the mounting unit are collinear with the second pin The first and third pins are respectively arranged on both sides of the second pin.

上述方法,導電結構為金屬引線,在完成互聯板的黏貼步驟之後,或者在實施互聯板的黏貼步驟之前,將金屬引線鍵合在晶片與第一、第三引腳之間。In the above method, the conductive structure is a metal lead, and the metal wire is bonded between the wafer and the first and third pins after the bonding step of the interconnection board is completed or before the bonding step of the interconnection board is performed.

上述方法,該互聯板呈現為T形結構,包括一個第一部分和一個垂直於第一部分的第二部分,在黏貼互聯板的步驟中:第一部分的一個端部黏附到每個安裝單元上一個晶片頂面的一個電極以及第一部分的另一個端部黏附到該安裝單元上另一個晶片頂面的一個電極;第二部分的一個自由末端先向下彎折後再沿水準延伸形成一個下置結構以抵壓在該安裝單元的第二引腳上並與之黏接在一起。In the above method, the interconnection board is presented in a T-shaped structure including a first portion and a second portion perpendicular to the first portion, in the step of adhering the interconnection board: one end of the first portion is adhered to one wafer on each mounting unit One electrode of the top surface and the other end of the first portion are adhered to one electrode of the top surface of the other wafer on the mounting unit; a free end of the second portion is first bent downward and then extended along the level to form an underlying structure To resist and adhere to the second pin of the mounting unit.

上述方法,導電結構為金屬片,兩個導電結構分別位於一個互聯板的第二部分的兩側,並設置兩個導電結構以互聯板的該第二部分為對稱軸而互為鏡像對稱。In the above method, the conductive structure is a metal piece, and the two conductive structures are respectively located on two sides of the second portion of one of the interconnecting plates, and the two conductive structures are disposed such that the second portion of the interconnecting plate is an axis of symmetry and is mirror-symmetrical to each other.

上述方法,導電結構與互聯板同步黏貼到每個安裝單元所安置的兩個晶片和該安裝單元的第一、第三引腳之上。In the above method, the conductive structure and the interconnection board are simultaneously adhered to the two wafers disposed on each of the mounting units and the first and third pins of the mounting unit.

上述方法,導電結構為金屬片,包括基部和延伸片,在延伸片的一個內側邊緣上向內側延伸出一個接觸部,在基部的外側邊緣上設置一個向外側延伸但位置低於基部和延伸片的下置結構,在安裝導電結構的步驟中:在每個安裝單元上黏貼兩個導電結構,其中一個導電結構的接觸部黏附到該安裝單元中一個晶片的一個電極上而其下置結構對應黏附到第一引腳上,另一個導電結構的接觸部黏附到該安裝單元中另一個晶片的一個電極而其下置結構則對應黏附到第三引腳上。In the above method, the conductive structure is a metal piece including a base portion and an extending piece, and a contact portion extends inwardly on an inner side edge of the extending piece, and an outer side extending on the outer side edge of the base portion but positioned lower than the base portion and the extending piece The lower structure, in the step of installing the conductive structure: two conductive structures are adhered on each mounting unit, wherein a contact portion of one conductive structure is adhered to one electrode of one of the mounting units and the lower structure corresponds to Adhered to the first pin, the contact portion of the other conductive structure is adhered to one electrode of the other wafer in the mounting unit and the underlying structure is adhered to the third pin.

上述方法,延伸片比基部要薄,基部的厚度與接觸部的厚度相同。In the above method, the extension piece is thinner than the base portion, and the thickness of the base portion is the same as the thickness of the contact portion.

上述方法,在每個基座的頂面都設置有一個凸出於基座頂面的用於承載和黏貼晶片的臺面結構;以及至少在第二引腳的頂面上設置有一個或多個凸出於第二引腳頂面的立柱,用於承載和黏貼互聯板的第二部分自由末端的下置結構。In the above method, a top surface of each of the pedestals is provided with a mesa structure protruding from the top surface of the susceptor for carrying and pasting the wafer; and at least one or more of the top surfaces of the second pins are disposed A post protruding from the top surface of the second pin for carrying and adhering the underlying structure of the free end of the second portion of the interconnecting board.

上述方法,該一對晶片都是功率金屬氧化物半導體場效電晶體(MOSFET),該對晶片各自頂面的源極通過該互聯板電連接在一起,每個晶片底面的汲極通過導電黏合材料電連接到承載該晶片的基座上,以及該一對晶片各自的閘極對應分別電連接到第一、第三引腳上。In the above method, the pair of wafers are power metal oxide semiconductor field effect transistors (MOSFETs), and the sources of the top surfaces of the pair of wafers are electrically connected together through the interconnection board, and the drain of the bottom surface of each wafer is electrically conductively bonded. The material is electrically connected to the susceptor carrying the wafer, and the respective gates of the pair of wafers are electrically connected to the first and third pins, respectively.

上述方法,在切割步驟中,籍由切割塑封層形成的每個塑封體對應包覆一個安裝單元以及該安裝單元上安裝的晶片、導電結構和互聯板,至少使該安裝單元的第一、第二和第三引腳和基座各自的底面外露於塑封體的底面。In the above method, in the cutting step, each of the molding bodies formed by cutting the plastic sealing layer is coated with a mounting unit and a wafer, a conductive structure and an interconnection board mounted on the mounting unit, at least the first and the first of the mounting unit The bottom surfaces of the second and third pins and the base are exposed on the bottom surface of the molded body.

在本發明的一個可選實施例中,披露了一種功率半導體裝置,包括:一對並排設置的基座;一對晶片,每個基座上都黏附有一個晶片,每個晶片包含有底部第一電極和頂部第二和第三電極,每個晶片的底部第一電極與對應的基座電連接;位於該對基座附近的第一、第二和第三引腳;一個將該兩個晶片各自第二電極同時電性連接到第二引腳的互聯板,該互聯板呈現為T形結構,包括一個第一部分和一個垂直於第一部分的第二部分,其中所述的第一部分橫跨在基座上的所述的一對晶片上方,第一部分的兩個端部分別黏附到所述的一對晶片頂面的第二電極,第二部分的一個自由末端先向下彎折後再沿水準延伸形成一個下置結構以抵壓在第二引腳上並與之黏接在一起;將一個晶片的第三電極連接到第一引腳的一個導電結構和將另一個晶片的第三電極連接到第三引腳的另一個導電結構;其中至少在第二引腳的頂面上設置有一個或多個凸出於第二引腳頂面的立柱,用於承載互聯板的第二部分自由末端的下置結構。In an alternative embodiment of the present invention, a power semiconductor device is disclosed comprising: a pair of pedestals disposed side by side; a pair of wafers each having a wafer adhered thereto, each wafer including a bottom portion An electrode and a top second and third electrode, the bottom first electrode of each wafer being electrically connected to the corresponding pedestal; the first, second and third pins located adjacent the pair of pedestals; one of the two The second electrode of each of the wafers is simultaneously electrically connected to the interconnecting plate of the second pin, the interconnecting plate exhibiting a T-shaped structure including a first portion and a second portion perpendicular to the first portion, wherein the first portion spans Above the pair of wafers on the pedestal, the two ends of the first portion are respectively adhered to the second electrodes of the top surface of the pair of wafers, and a free end of the second portion is first bent downwards Extending along the level to form an underlying structure for resisting and bonding to the second pin; connecting the third electrode of one wafer to one conductive structure of the first pin and the third of the other wafer Electrode connected to the first Another conductive structure of three pins; wherein at least a top surface of the second pin is provided with one or more posts protruding from the top surface of the second pin for carrying the free end of the second portion of the interconnecting board Under structure.

在本發明的一個可選實施例中,披露了一種製備功率半導體裝置的方法,包括以下步驟:提供包含多個安裝單元的引線框架,每個安裝單元至少包括一對並排設置的基座和位於該對基座附近的第一、第二和第三引腳;在每個基座上都黏貼一個晶片,每個晶片包含有底部第一電極和頂部第二和第三電極,每個晶片的底部第一電極與對應的基座電連接;在每個安裝單元上安置的兩個晶片和該安裝單元的第二引腳之上黏貼一個互聯板,使每個安裝單元上兩個晶片各自的頂部第二電極由該互聯板電連接到該安裝單元的第二引腳;利用導電結構將每個安裝單元上的一個晶片的第三電極連接到第一引腳和將該安裝單元上的另一個晶片的第三電極連接到第三引腳;執行塑封工藝,利用一個塑封層包覆引線框架和晶片、互聯板、導電結構;切割塑封層和引線框架,分離出安裝單元和形成包覆安裝單元及晶片、導電結構和互聯板的塑封體,籍由切割塑封層形成的每個塑封體對應包覆一個安裝單元以及該安裝單元上安裝的晶片、導電結構和互聯板,至少使該安裝單元的第一、第二和第三引腳和基座各自的底面外露於塑封體的底面。In an alternative embodiment of the invention, a method of fabricating a power semiconductor device is disclosed, comprising the steps of providing a leadframe comprising a plurality of mounting units, each mounting unit comprising at least a pair of pedestals disposed side by side and located First, second and third pins adjacent to the pair of pedestals; a wafer is attached to each of the pedestals, each wafer comprising a bottom first electrode and a top second and third electrode, each wafer The bottom first electrode is electrically connected to the corresponding base; the two wafers disposed on each mounting unit and the second pin of the mounting unit are pasted with an interconnection board, so that each of the two mounting units on the mounting unit The top second electrode is electrically connected to the second pin of the mounting unit by the interconnection board; the third electrode of one wafer on each mounting unit is connected to the first pin by using a conductive structure and the other on the mounting unit a third electrode of a wafer is connected to the third pin; performing a laminating process, coating the lead frame and the wafer, the interconnecting plate, the conductive structure with a plastic sealing layer; cutting the plastic sealing layer and the lead frame, Separating the mounting unit and the molding body forming the cladding mounting unit and the wafer, the conductive structure and the interconnection board, each of the molding bodies formed by cutting the plastic sealing layer is coated with a mounting unit and a wafer and a conductive structure mounted on the mounting unit And the interconnection board, at least the bottom surfaces of the first, second and third pins of the mounting unit and the base are exposed on the bottom surface of the molding body.

參見圖2,展示了一條通常為金屬材質的引線框架100的一部分片段的俯視圖,該引線框架100具有多個圖示的晶片安裝單元101,如圖3所示,每個晶片安裝單元101至少包括相互斷開的基座111、112和第一引腳113、第二引腳114及第三引腳115。在一個可選的實施例中,兩個分割開的大致配製成長方體或正方體的基座111、112並排設置,並且第二引腳114位於基座111、112之間的對稱線或分割線230上。在一些可選實施例中,基座111和112以分割線230作為對稱線而鏡像對稱。而第一引腳113、第二引腳114及第三引腳115這三者則大致共線,並將第一引腳113和第三引腳115分別佈局在第二引腳114的兩側。這些引腳和基座通過一些連筋150連接到引線框架100的橫向或縱向引線框邊上,來固持安裝單元101,其中每個基座在相鄰的兩個引線框邊上各有兩條連筋150連接到引線框,並且在相互斷開的基座111、112的共同引線框邊上,一條連筋設置在基座大致中心的位置,另一條連筋設置在靠近基座111、112相互斷開的位置,以達到晶片安裝時基座的穩定性。本發明還對安裝單元101進行了一些額外的處理,例如引線框架100經過半刻蝕或衝壓/壓印等類似的工藝,圖3中,在基座111的頂面一側進行刻蝕或者衝壓形成一個凸出的頂面臺面結構111a,在基座112的頂面一側進行刻蝕或者衝壓形成一個凸出的頂面臺面結構112a,作為可選而非必須項,通過相同的處理手段,還可以在基座111的頂面形成一個或多個凸出的頂面立柱111b以及在基座112的頂面形成一個或多個凸出的頂面立柱112b。在相互斷開的基座111、112的共同引線框邊上,立柱111b的一部分區域重疊在基座111連接到引線框架100的連筋150的上方,立柱112b的一部分區域重疊在基座112連接到引線框架100的連筋150的上方,以更大的提高晶片安裝時基座的穩定性。較佳的使立柱111b、112b並排設置。作為可選而非必須項,同樣是經由半刻蝕或者衝壓,還可以在第一引腳113的頂面形成一個或多個凸出於其頂面的立柱113a,以及在第二引腳114的頂面形成一個或多個凸出於其頂面的立柱114a,和在第三引腳115的頂面形成一個或多個凸出於其頂面的立柱115a。其中立柱113a的一部分區域可重疊在第一引腳113連接到引線框架100的連筋150的上方,而立柱114a的一部分區域可重疊在第二引腳114連接到引線框架100的連筋150的上方,以及立柱115a的一部分區域可重疊在第三引腳115連接到引線框架100的連筋150的上方。較佳的使立柱113a、114a、115a並排設置。Referring to Figure 2, there is shown a top plan view of a portion of a generally lead metal frame 100 having a plurality of illustrated wafer mounting units 101, as shown in Figure 3, each wafer mounting unit 101 including at least The pedestals 111, 112 and the first pin 113, the second pin 114, and the third pin 115 are disconnected from each other. In an alternative embodiment, two split pedestals 111, 112 of generally configured elongated cubes or cubes are arranged side by side, and the second pin 114 is located at a line of symmetry or dividing line between the pedestals 111, 112. 230 on. In some alternative embodiments, pedestals 111 and 112 are mirror symmetrical with split line 230 as a line of symmetry. The first pin 113, the second pin 114, and the third pin 115 are substantially collinear, and the first pin 113 and the third pin 115 are respectively disposed on both sides of the second pin 114. . These pins and pedestals are connected to the lateral or longitudinal lead frame edges of the lead frame 100 by a plurality of ribs 150 to hold the mounting unit 101, wherein each pedestal has two on each of the adjacent two lead frames. The rib 150 is connected to the lead frame, and on the side of the common lead frame of the pedestals 111, 112 which are disconnected from each other, one rib is disposed at a substantially central position of the pedestal, and the other rib is disposed adjacent to the pedestal 111, 112. Disconnected positions to achieve stability of the pedestal during wafer mounting. The present invention also performs some additional processing on the mounting unit 101, for example, the lead frame 100 is subjected to a similar process such as half etching or stamping/imprinting, and in FIG. 3, etching or stamping is performed on the top side of the susceptor 111. Forming a convex top mesa structure 111a, etching or stamping on the top side of the pedestal 112 to form a convex top mesa structure 112a, as an optional rather than an essential item, by the same processing means, One or more raised top surface posts 111b may also be formed on the top surface of the base 111 and one or more raised top surface posts 112b may be formed on the top surface of the base 112. On a common lead frame side of the susceptors 111, 112 that are disconnected from each other, a portion of the pillar 111b overlaps the rib 150 of the lead frame 100, and a portion of the pillar 112b overlaps the pedestal 112. Above the ribs 150 of the lead frame 100, the stability of the susceptor during wafer mounting is increased to a greater extent. Preferably, the columns 111b, 112b are arranged side by side. As an optional rather than an essential item, also through the half etching or stamping, one or more pillars 113a protruding from the top surface thereof may be formed on the top surface of the first pin 113, and at the second pin 114. The top surface forms one or more posts 114a projecting from the top surface thereof, and a top surface of the third pin 115 forms one or more posts 115a projecting from the top surface thereof. Wherein a portion of the pillar 113a may overlap the first pin 113 connected to the rib 150 of the lead frame 100, and a portion of the pillar 114a may overlap the second pin 114 connected to the rib 150 of the lead frame 100. The upper portion, and a portion of the pillar 115a, may overlap the third pin 115 connected to the tie rib 150 of the lead frame 100. Preferably, the columns 113a, 114a, 115a are arranged side by side.

在圖4中,執行標準的貼片工序,利用導電類的黏合材料,將一個第一晶片121黏貼到基座111頂面的臺面結構111a上,和將一個第二晶片122黏貼到基座112頂面的臺面結構112a上。這裡提及的第一、第二晶片121、122可以是垂直式的功率金屬氧化物半導體場效電晶體(MOSFET),第一晶片121頂面設置有相互絕緣的一個第一電極121a(例如源極)和一個第二電極121b(例如閘極),而第一晶片121底面設置的未在圖中標識出的第三電極例如汲極電極則通過焊錫膏或導電銀漿等類似的導電黏合材料黏附到臺面結構111a的頂面。同樣,第二晶片122頂面設置有相互絕緣的一個第一電極122a(例如源極)和一個第二電極122b(例如閘極),第二晶片122底面設置的未在圖中標識出的第三電極例如汲極電極則通過焊錫膏或導電銀漿等類似的導電黏合材料黏附到臺面結構112a的頂面上。除此之外,也可以利用諸如共晶焊等焊接手法替代導電黏合材料而將第一、第二晶片121、122各自的底面焊接到臺面結構111a、112a各自的頂面,使第一晶片121底面的第三電極與基座111電性連接和使第二晶片122底面的第三電極與基座112電性連接。在一些可選實施例中,基座111上的立柱111b可以向基座111的中心位置略微延伸,基座112上的立柱112b可以向基座112的中心位置略微延伸,當第一、第二晶片121、122的面積尺寸比較大的時候,第一晶片121可以橫跨並黏貼在立柱111b和臺面結構111a之上,第二晶片122可以橫跨並黏貼在立柱112b和臺面結構112a之上。完成貼片之後,該第一、第二晶片121、122隨著基座也被佈局成並排設置。In FIG. 4, a standard pasting process is performed to bond a first wafer 121 to the mesa structure 111a on the top surface of the pedestal 111 and a second wafer 122 to the pedestal 112 using a conductive adhesive material. The top surface of the mesa structure 112a. The first and second wafers 121, 122 mentioned herein may be vertical power metal oxide semiconductor field effect transistors (MOSFETs), and the top surface of the first wafer 121 is provided with a first electrode 121a (for example, a source) insulated from each other. And a second electrode 121b (for example, a gate), and the third electrode, such as the gate electrode, not disposed in the bottom surface of the first wafer 121, passes through a similar conductive adhesive material such as solder paste or conductive silver paste. Adhered to the top surface of the mesa structure 111a. Similarly, the top surface of the second wafer 122 is provided with a first electrode 122a (for example, a source) and a second electrode 122b (for example, a gate) which are insulated from each other, and the first surface of the second wafer 122 is not disposed in the figure. The three electrodes, such as the drain electrodes, are adhered to the top surface of the mesa structure 112a by a similar conductive bonding material such as solder paste or conductive silver paste. In addition, the bottom surface of each of the first and second wafers 121, 122 may be soldered to the top surface of each of the mesa structures 111a, 112a by a soldering method such as eutectic soldering instead of the conductive bonding material, so that the first wafer 121 The third electrode of the bottom surface is electrically connected to the pedestal 111 and the third electrode of the bottom surface of the second wafer 122 is electrically connected to the pedestal 112. In some alternative embodiments, the post 111b on the base 111 may extend slightly toward the center of the base 111, and the post 112b on the base 112 may extend slightly toward the center of the base 112 when the first and second When the area of the wafers 121, 122 is relatively large, the first wafer 121 can be straddle and adhered to the pillar 111b and the mesa structure 111a, and the second wafer 122 can be straddle and adhered to the pillar 112b and the mesa structure 112a. After the patch is completed, the first and second wafers 121, 122 are also arranged side by side with the susceptor.

參見圖5A-5E,是本發明涉及到的一個金屬平板狀的互聯板130和體現為金屬片的第一、第二導電結構141、142。該互聯板130呈現為T形結構,包括一體成型的一個橫向延伸的第一部分131和一個縱向延伸的第二部分132,該第二部分132垂直於第一部分131並且它的一端連接在第一部分131的較中間位置而另一端為自由末端從而使得互聯板130為T形結構。在一些實施例中,互聯板130和第一、第二導電結構141、142這三者互不連接而相互斷開,它們可以單獨使用,但是在另一些更便捷的實施例中,互聯板130和第一、第二導電結構141、142可以通過圖中未示意出的連杆而相互連接,例如互連它們的一些連杆被截斷後就留下圖5A中的接頭151。在一些實施例中,在互聯板130的第一部分131和第二部分132上各設置有一個或多個貫穿它們各自厚度的通孔133,通孔133的橫截面可任意設置,例如圓形或方形或任意多邊形或圖中所示的十字形等,後續下文將在塑封工序中會提到利用通孔133用作鎖模。如果我們使互聯板130和導電結構141、142互連,在一個可選而非限制性的實施例中,第一、第二導電結構141、142分別位於第二部分132的兩側,設置第一、第二導電結構141、142以長條狀的第二部分132為對稱軸互為鏡像對稱,或說它們以第二部分132的在長度方向/縱向上延伸的兩條長邊緣之間的對稱中心線240鏡像對稱。Referring to Figures 5A-5E, there is shown a metal plate-like interconnecting plate 130 and first and second conductive structures 141, 142 embodied as metal sheets. The interconnecting plate 130 is presented as a T-shaped structure including a integrally formed one laterally extending first portion 131 and a longitudinally extending second portion 132 that is perpendicular to the first portion 131 and that has one end connected to the first portion 131 The intermediate position and the other end are free ends such that the interconnecting plate 130 has a T-shaped configuration. In some embodiments, the interconnection board 130 and the first and second conductive structures 141, 142 are disconnected from each other and disconnected from each other, and they can be used separately, but in other more convenient embodiments, the interconnection board 130 And the first and second conductive structures 141, 142 may be connected to each other by a connecting rod not shown in the drawing, for example, some of the connecting rods interconnecting them are cut off to leave the joint 151 in Fig. 5A. In some embodiments, one or more through holes 133 extending through their respective thicknesses are provided on the first portion 131 and the second portion 132 of the interconnection board 130, and the cross section of the through hole 133 may be arbitrarily set, for example, circular or A square or an arbitrary polygon or a cross shape as shown in the drawing, etc., will be mentioned later in the molding process by using the through hole 133 as a mold clamping. If we interconnect the interconnector 130 and the conductive structures 141, 142, in an optional, non-limiting embodiment, the first and second conductive structures 141, 142 are respectively located on opposite sides of the second portion 132, 1. The second conductive structures 141, 142 are mirror-symmetrical to each other with the elongated second portion 132 as the axis of symmetry, or between the two long edges of the second portion 132 extending in the longitudinal direction/longitudinal direction. The symmetrical centerline 240 is mirror symmetrical.

圖5A是以俯視的視角觀察互聯板130和第一、第二導電結構141、142各自的頂面,而圖5B則是以俯視的視角觀察互聯板130和第一、第二導電結構141、142各自的底面,注意為了避免理解上的混淆,第一、第二導電結構141、142在圖5A和圖5B中的位置需要互調,互聯板130的第一部分131的兩端131a、131b在圖5A和圖5B中的位置也需要互調,這是因為觀察的視角發生改變。在圖5B中,第一部分131的兩端131a、131b之間的中間部分的底面是經由半刻蝕或衝壓等方式形成了凹陷於兩端131a、131b底面的凹槽,以及互聯板130的第二部分132連接於第一部分131的一端的底面也經由半刻蝕或衝壓等方式形成了凹陷於第二部分132底面的凹槽,第一部分131、第二部分132各自底面的凹槽實質是互通的。沿著圖5A-5B的虛線AA豎向截取第一部分131的結構示意圖如圖5C所示,沿著圖5A-5B的虛線BB豎向截取第一部分131、第二部分132的結構示意圖如圖5D所示。值得一提的是,第二部分132的一個自由末端先向下彎折後再沿水準延伸形成一個下置結構132a,這可以利用衝壓成型事先實現,而平板狀的下置結構132a所在的平面實質與第一部分131、第二部分132所在的平面平行,只不過第一部分131、第二部分132的位置要略高於的下置結構132a。5A is a top view of the interconnecting plate 130 and the first and second conductive structures 141, 142 in a plan view, and FIG. 5B is a top view of the interconnecting plate 130 and the first and second conductive structures 141, 142 of each of the bottom surfaces, note that in order to avoid confusion, the first and second conductive structures 141, 142 need to be mutually adjusted in the positions of FIGS. 5A and 5B, and the two ends 131a, 131b of the first portion 131 of the interconnecting board 130 are The positions in Figures 5A and 5B also require intermodulation because the observed viewing angle changes. In FIG. 5B, the bottom surface of the intermediate portion between the both ends 131a, 131b of the first portion 131 is formed by recessing or stamping or the like to form a recess recessed in the bottom surfaces of the both ends 131a, 131b, and the first of the interconnecting plates 130. The bottom surface of the second portion 132 connected to one end of the first portion 131 is also formed by a half etching or stamping or the like to form a recess recessed in the bottom surface of the second portion 132. The grooves of the bottom surfaces of the first portion 131 and the second portion 132 are substantially intercommunicated. of. FIG. 5C is a schematic view showing the structure of the first portion 131 taken along the broken line AA of FIGS. 5A-5B. FIG. 5D is a schematic view of the first portion 131 and the second portion 132 taken along the broken line BB of FIG. 5A-5B. Shown. It is worth mentioning that a free end of the second portion 132 is first bent downward and then extended along the level to form an underlying structure 132a, which can be realized in advance by stamping, and the plane of the flat underlying structure 132a is located. The plane is substantially parallel to the plane in which the first portion 131 and the second portion 132 are located, except that the first portion 131 and the second portion 132 are positioned slightly higher than the lower structure 132a.

圖5E選取了第一導電結構141的立體圖作為範例來說明它的結構,而第二導電結構142與它結構類似只不過是鏡像對稱,所以不再單獨展示第二導電結構142的立體圖。第一導電結構141為金屬片,包括相互連接的基部141b和延伸片141d,圖5A中延伸片141d的在遠離基部141b的內側邊緣處向內側延伸出一個接觸部141a指向第二部分132,並在基部141b的遠離延伸片141d的外側邊緣處設置一個向外側延伸但位置要低於基部141b和延伸片141d的下置結構141c(圖5E),平板狀的下置結構141c實質與平板狀的基部141b和延伸片141d平行。但是如圖5B和圖5E所示,原始的延伸片141d在底面因為被半刻蝕或沖切等使得它比基部141b要薄一些,其中基部141b的底面和接觸部141的底面共面,但延伸片141d的底面凹陷於基部141b和接觸部141a的底面。針對第二導電結構142而言,包括相互連接的基部142b和延伸片142d,延伸片142d在遠離基部142b的內側邊緣處向內側延伸出一個接觸部142a指向第二部分132,並在基部142b的遠離延伸片142d的外側邊緣處設置向外側延伸但位置要低於基部142b和延伸片142d的下置結構142c(圖5A-5B),平板狀的下置結構142c與平板狀的基部142b和延伸片142d平行。延伸片142d在底面因為被半刻蝕或沖切等使得它比基部142b要薄一些,基部142b的底面和接觸部142a的底面共面,但延伸片142d的底面凹陷於基部142b和接觸部142a的底面。雖然為了敍述的方便,第一導電結構141和第二導電結構142被分為各個不同的區域,但它們兩者實質各自都是一體化成型的。FIG. 5E illustrates a perspective view of the first conductive structure 141 as an example to illustrate its structure, and the second conductive structure 142 is similar to the structure only in mirror symmetry, so that the perspective view of the second conductive structure 142 is not separately shown. The first conductive structure 141 is a metal piece including a base portion 141b and an extending piece 141d which are connected to each other, and a contact portion 141a of the extending piece 141d extending inwardly from the inner edge of the base portion 141b in FIG. 5A is directed to the second portion 132, and At the outer edge of the base portion 141b away from the extending piece 141d, a lower structure 141c (Fig. 5E) extending outward but lower than the base portion 141b and the extending piece 141d is provided (Fig. 5E), and the flat lower structure 141c is substantially flat The base portion 141b and the extension piece 141d are parallel. However, as shown in FIGS. 5B and 5E, the original extending piece 141d is thinner than the base portion 141b at the bottom surface because it is half-etched or die-cut, etc., wherein the bottom surface of the base portion 141b and the bottom surface of the contact portion 141 are coplanar, but The bottom surface of the extending piece 141d is recessed in the bottom surface of the base portion 141b and the contact portion 141a. For the second conductive structure 142, including the interconnected base portion 142b and the extending piece 142d, the extending piece 142d extends inwardly away from the inner edge of the base portion 142b, and a contact portion 142a is directed toward the second portion 132, and at the base portion 142b. An underlying structure 142c (Figs. 5A-5B) extending outwardly but at a position lower than the base portion 142b and the extending piece 142d is provided away from the outer edge of the extending piece 142d, the flat lower structure 142c and the flat base portion 142b and extending The sheets 142d are parallel. The extending piece 142d is thinner than the base portion 142b at the bottom surface because of being half-etched or punched, etc., the bottom surface of the base portion 142b and the bottom surface of the contact portion 142a are coplanar, but the bottom surface of the extending piece 142d is recessed in the base portion 142b and the contact portion 142a. The bottom surface. Although the first conductive structure 141 and the second conductive structure 142 are divided into different regions for convenience of description, both of them are substantially integrally formed.

參見圖6所示,在第一晶片121頂面設置的第一電極121a和一個第二電極121b上塗覆導電黏合材料,以及在第二晶片122頂面設置的第一電極122a和第二電極122b上塗覆導電黏合材料,並且還需要在第一引腳113、第三引腳115的頂面上塗覆導電黏合材料,和在第二引腳114的頂面上塗覆導電黏合材料(如果設置有立柱114a則也可以塗覆導電黏合材料到立柱114a的頂面上)。之後,再將互聯板130黏貼到第一晶片121、第二晶片122和第二引腳114之上,和將第一導電結構141黏貼到第一晶片121和第一引腳113之上,以及將第二導電結構142黏貼到第二晶片122和第三引腳115之上。具體的黏貼關係體現在,互聯板130的第一部分131橫跨在第一晶片和第二晶片上方,它的一端131a的底面對準並黏貼到第一晶片的第一電極121a、第一部分131的另一端131b的底面對準並黏貼到第二晶片的第一電極122a,第二部分132的自由末端的下置結構132a雖然可以黏貼到第二引腳114的頂面,更佳的可以將下置結構132a對準並黏貼到立柱114a頂面處。除此之外,第一導電結構141的接觸部141a對準並黏貼到第一晶片121頂面的第二電極121b上,第一導電結構141的下置結構141c對準並黏貼到第一引腳113的頂面上。第二導電結構142的接觸部142a對準並黏貼到第二晶片122頂面的第二電極122b上,第二導電結構142的下置結構142c對準並黏貼到第三引腳115的頂面上。在一些較佳的實施例中,如果互聯板130和第一、第二導電結構141、142是彼此通過連接杆互連的,則它們三者執行黏貼的步驟是同步的,後續只要將它們之間的連杆切割截斷即可。但在其他的可選實施例中,如果不打算讓互聯板130和第一、第二導電結構141、142在黏貼步驟中相互制肘,也可以分別單獨黏貼互聯板130和第一、第二導電結構141、142,它們間的黏貼順序是任意的,此時它們因為沒有互連則不需要執行連杆的切割工序。在一些可選實施例中,第一導電結構141的基部141b交疊在第一引腳113的立柱113a之上,兩者可以接觸也可以不接觸,第二導電結構142的基部142b交疊在第三引腳115的立柱115a之上,兩者可以接觸也可以不接觸。在一些可選實施例中,圖5A中第二部分132的兩條長邊緣間的對稱中心線240可以與圖3中基座111、112間的分割線230在豎直方向上重合。Referring to FIG. 6, the first electrode 121a and the second electrode 121b disposed on the top surface of the first wafer 121 are coated with a conductive adhesive, and the first electrode 122a and the second electrode 122b are disposed on the top surface of the second wafer 122. Coating the conductive adhesive material, and also coating the top surface of the first pin 113, the third pin 115 with a conductive adhesive material, and coating the top surface of the second pin 114 with a conductive adhesive material (if a pillar is provided) 114a may also be coated with a conductive adhesive to the top surface of the column 114a). Thereafter, the interconnection board 130 is pasted onto the first wafer 121, the second wafer 122 and the second lead 114, and the first conductive structure 141 is pasted onto the first wafer 121 and the first lead 113, and The second conductive structure 142 is pasted onto the second wafer 122 and the third pin 115. The specific adhesive relationship is embodied in that the first portion 131 of the interconnection board 130 spans over the first wafer and the second wafer, and the bottom surface of one end 131a thereof is aligned and adhered to the first electrode 121a and the first portion 131 of the first wafer. The bottom surface of the other end 131b is aligned and adhered to the first electrode 122a of the second wafer, and the lower end structure 132a of the free end of the second portion 132 can be adhered to the top surface of the second pin 114, preferably The lower structure 132a is aligned and adhered to the top surface of the column 114a. In addition, the contact portion 141a of the first conductive structure 141 is aligned and adhered to the second electrode 121b on the top surface of the first wafer 121, and the lower structure 141c of the first conductive structure 141 is aligned and pasted to the first lead. On the top surface of the foot 113. The contact portion 142a of the second conductive structure 142 is aligned and adhered to the second electrode 122b on the top surface of the second wafer 122, and the lower structure 142c of the second conductive structure 142 is aligned and adhered to the top surface of the third pin 115. on. In some preferred embodiments, if the interconnection board 130 and the first and second conductive structures 141, 142 are interconnected by a connecting rod, the steps of performing the bonding are synchronous, and as long as they are The connecting rod between the cuts can be cut off. However, in other alternative embodiments, if the interconnection board 130 and the first and second conductive structures 141 and 142 are not intended to be elbowed in the pasting step, the interconnection board 130 and the first and second layers may be individually adhered. The conductive structures 141, 142, the order of adhesion between them is arbitrary, and at this time, since they are not interconnected, it is not necessary to perform the cutting process of the connecting rod. In some optional embodiments, the base 141b of the first conductive structure 141 overlaps the pillar 113a of the first pin 113, the two may or may not be in contact, and the base 142b of the second conductive structure 142 overlaps Above the column 115a of the third pin 115, the two may or may not be in contact. In some alternative embodiments, the symmetrical centerline 240 between the two long edges of the second portion 132 of FIG. 5A may coincide vertically with the dividing line 230 between the pedestals 111, 112 of FIG.

參見圖7所示,執行標準的塑封工藝,利用環氧樹脂類的塑封料對圖2中的引線框架100和後續黏貼在基座上的第一晶片121、第二晶片122以及互聯板130和第一、第二導電結構141、142等進行塑封,在圖7中塑封料或塑封層160包覆住它們,其包覆方式是,至少使每一個安裝單元101中基座111、112各自的底面從塑封層160的底面外露出來,使第一引腳113、第二引腳114及第三引腳115各自的底面都從塑封層160的底面外露出來。塑封階段,塑封料會在模塑壓力之下侵入填充至通孔133中,更牢靠的鎖定固持住互聯板130。圖7是俯視觀察塑封層160。之後再執行標準的封裝切割工序,沿著預先設定好的切割線(圖7中虛線)切割相鄰安裝單元101之間的包含了塑封層160和引線框架100的疊層,來製備完整的封裝裝置。在切割塑封層160和引線框架100的步驟中,將每一個安裝單元101都從引線框架100截斷分離下來並籍由對塑封層160的切割來形成多個塑封體161(圖7-8),每一個塑封體161對應塑封包覆住一個安裝單元101,該切割package saw步驟中連筋150被切割截斷所以基座111、112都從引線框架100上分離下來,第一引腳113、第二引腳114及第三引腳115也被從引線框架100上分割下來。在圖8的完整功率半導體裝置中,包括一個包覆住基座111、112和包覆住第一、第二和第三引腳113、114、115和包覆住第一晶片121、第二晶片122以及包覆住互聯板130和第一、第二導電結構141、142的塑封體161,基座或引腳自身所含的立柱也自然被塑封體161密封包覆在內,但我們至少需要使第一、第二和第三引腳113、114、115和基座111、112各自的底面外露於塑封體161的底面(可參見圖8的觀察塑封體161底面的俯視圖),作為與外部焊盤對接的接觸點。在一些可選但非限制性的實施例中,互聯板130的頂面可以從塑封體161的頂面外露也可以不從塑封體161的頂面外露,但互聯板130的下置部分132a因為設置成向下彎折了一次而位置較低所以不會從塑封體161的頂面外露,同樣,第一、第二導電結構141、142為金屬片時,包括基部141b和142b以及延伸片141d、142d和包括接觸部141a、142a,它們各自的頂面可以從塑封體161的頂面外露也可以不從塑封體161的頂面外露,但下置部分141c、142c不會從塑封體161的頂面外露。第一、第二導電結構141、142為引線時不可以外露。Referring to FIG. 7, a standard molding process is performed, using the epoxy-based molding compound for the lead frame 100 of FIG. 2 and the first wafer 121, the second wafer 122, and the interconnection board 130 which are subsequently adhered to the susceptor. The first and second conductive structures 141, 142 and the like are plastically encapsulated, and they are covered by the molding compound or the plastic sealing layer 160 in FIG. 7, in such a manner that at least the pedestals 111, 112 of each of the mounting units 101 are respectively The bottom surface is exposed from the bottom surface of the plastic sealing layer 160, and the bottom surfaces of the first lead 113, the second lead 114, and the third lead 115 are exposed from the bottom surface of the plastic sealing layer 160. In the molding stage, the molding compound invades and fills into the through hole 133 under the molding pressure, and the more secure locking holds the interconnection board 130. FIG. 7 is a plastic seal layer 160 viewed from above. Then, a standard package cutting process is performed, and a laminate including the mold layer 160 and the lead frame 100 between the adjacent mounting units 101 is cut along a predetermined cutting line (dashed line in FIG. 7) to prepare a complete package. Device. In the step of cutting the plastic sealing layer 160 and the lead frame 100, each of the mounting units 101 is cut off from the lead frame 100 and a plurality of molding bodies 161 are formed by cutting the plastic sealing layer 160 (FIGS. 7-8). Each of the molding bodies 161 is coated with a mounting unit 101 corresponding to the plastic package. In the cutting package saw step, the connecting ribs 150 are cut and cut, so that the pedestals 111 and 112 are separated from the lead frame 100, and the first pins 113 and 2 are separated. The pin 114 and the third pin 115 are also separated from the lead frame 100. In the complete power semiconductor device of FIG. 8, including a covering base 111, 112 and covering the first, second and third pins 113, 114, 115 and covering the first wafer 121, the second The wafer 122 and the molding body 161 covering the interconnection board 130 and the first and second conductive structures 141 and 142, the pillars included in the base or the pins themselves are naturally sealed by the molding body 161, but we at least It is necessary to expose the bottom surfaces of the first, second and third leads 113, 114, 115 and the pedestals 111, 112 to the bottom surface of the molding body 161 (see the top view of the bottom surface of the molding 161 of FIG. 8) as The contact point where the external pad is docked. In some optional but non-limiting embodiments, the top surface of the interconnecting plate 130 may be exposed from the top surface of the molding body 161 or may not be exposed from the top surface of the molding body 161, but the lower portion 132a of the interconnection board 130 is It is arranged to be bent downward once and the position is low so that it is not exposed from the top surface of the molding body 161. Similarly, when the first and second conductive structures 141, 142 are metal sheets, the base portions 141b and 142b and the extending piece 141d are included. And 142d and including contact portions 141a, 142a, their respective top surfaces may be exposed from the top surface of the molding body 161 or may not be exposed from the top surface of the molding body 161, but the lower portions 141c, 142c may not be from the molding body 161. The top is exposed. When the first and second conductive structures 141 and 142 are leads, they are not exposed.

在圖9的可選實施例中,第一、第二導電結構141、142由上文的金屬片被金屬引線145替代了,也就是說,可以在執行黏貼互聯板130之前或者之後,將一些金屬引線145鍵合到第一晶片121頂面的第二電極121b上和一併鍵合到第一引腳113上,例如鍵合於立柱113a的頂面。將一些金屬引線145鍵合到第二晶片122頂面的第二電極122b上和一併鍵合到第三引腳115上,例如鍵合於立柱115a的頂面上。其他的步驟與圖4到圖8的工藝流程並無差異。金屬引線145也可以被如導電的金屬導帶等物體取代。如果第一晶片121、第二晶片122是功率金屬氧化物半導體場效電晶體(MOSFET),則第一晶片121的第一電極121a(源極)和第二晶片122的第一電極122a(源極)利用互聯板130實現了雙晶片共源互連,很明顯,本發明較佳的以三維3D互連的方式實現了這一點。In an alternative embodiment of FIG. 9, the first and second conductive structures 141, 142 are replaced by metal leads 145 from the metal sheets above, that is, some may be performed before or after the adhesion of the interconnect board 130 is performed. The metal lead 145 is bonded to the second electrode 121b on the top surface of the first wafer 121 and bonded to the first lead 113, for example, to the top surface of the pillar 113a. A plurality of metal leads 145 are bonded to the second electrode 122b on the top surface of the second wafer 122 and bonded to the third pin 115, for example, to the top surface of the pillar 115a. The other steps are no different from the process flow of Figures 4 to 8. The metal lead 145 can also be replaced by an object such as a conductive metal conduction band. If the first wafer 121 and the second wafer 122 are power metal oxide semiconductor field effect transistors (MOSFETs), the first electrode 121a (source) of the first wafer 121 and the first electrode 122a of the second wafer 122 (source) The bi-wafer common source interconnection is implemented using the interconnect board 130. It is apparent that the present invention preferably achieves this in a three-dimensional 3D interconnect.

以上,通過說明和附圖,給出了具體實施方式的特定結構的典型實施例,上述發明提出了現有的較佳實施例,但這些內容並不作為局限。對於本領域的技術人員而言,閱讀上述說明後,各種變化和修正無疑將顯而易見。因此,所附的權利要求書應看作是涵蓋本發明的真實意圖和範圍的全部變化和修正。在權利要求書範圍內任何和所有等價的範圍與內容,都應認為仍屬本發明的意圖和範圍內。The exemplary embodiments of the specific structures of the specific embodiments have been described above by way of illustration and the accompanying drawings. Various changes and modifications will no doubt become apparent to those skilled in the <RTIgt; Accordingly, the appended claims are to cover all such modifications and modifications The scope and content of any and all equivalents are intended to be within the scope and spirit of the invention.

先前技術:
T1,T2‧‧‧功率電晶體
S1,S2,G1,G2‧‧‧引腳
本創作:
100‧‧‧引線框架
101‧‧‧晶片安裝單元
111,112‧‧‧基座
111a,112a‧‧‧臺面結構
113‧‧‧第一引腳
114‧‧‧第二引腳
115‧‧‧第三引腳
111b,112b,113a,114a,115a‧‧‧立柱
121‧‧‧第一晶片
121a‧‧‧第一電極
121b‧‧‧第二電極
122‧‧‧第二晶片
122a‧‧‧第一電極
122b‧‧‧第二電極
130‧‧‧互聯板
131‧‧‧第一部分
131a、131b‧‧‧兩端
132‧‧‧第二部分
132a‧‧‧下置結構
133‧‧‧通孔
141‧‧‧第一導電結構
141a‧‧‧接觸部
141b‧‧‧基部
141c‧‧‧下置結構
141d‧‧‧延伸片
142‧‧‧第二導電結構
142a‧‧‧接觸部
142b‧‧‧基部
142c‧‧‧下置結構
142d‧‧‧延伸片
145‧‧‧金屬引線
150‧‧‧連筋
151‧‧‧接頭
160‧‧‧塑封層
161‧‧‧塑封體
230‧‧‧分割線
240‧‧‧中心線
Prior art:
T1, T2‧‧‧ power transistor
S1, S2, G1, G2‧‧‧ pin creation:
100‧‧‧ lead frame
101‧‧‧ wafer mounting unit
111,112‧‧‧Base
111a, 112a‧‧‧ countertop structure
113‧‧‧First pin
114‧‧‧second pin
115‧‧‧ third pin
111b, 112b, 113a, 114a, 115a‧‧ ‧ column
121‧‧‧First chip
121a‧‧‧first electrode
121b‧‧‧second electrode
122‧‧‧second chip
122a‧‧‧first electrode
122b‧‧‧second electrode
130‧‧‧Interconnect Board
131‧‧‧Part 1
131a, 131b‧‧‧ both ends
132‧‧‧Part II
132a‧‧‧Under structure
133‧‧‧through hole
141‧‧‧First conductive structure
141a‧‧Contacts
141b‧‧‧ base
141c‧‧‧Under structure
141d‧‧‧Extension
142‧‧‧Second conductive structure
142a‧‧Contacts
142b‧‧‧ base
142c‧‧‧Under structure
142d‧‧‧Extension
145‧‧‧metal leads
150‧‧‧Connected
151‧‧‧Connector
160‧‧‧plastic layer
161‧‧‧plastic body
230‧‧‧ dividing line
240‧‧‧ center line

圖1展示了現有技術功率半導體裝置的基本結構。 圖2是本發明所涉及的引線框架的俯視圖。 圖3是屬於引線框架的一個安裝單元的俯視圖。 圖4是在安裝單元上安裝兩個晶片的示意圖。 圖5A至5E是互聯板的結構示意圖。 圖6是將互聯板安裝到雙晶片上的結構示意圖。 圖7是塑封圖2的引線框架的俯視圖。 圖8是完成切割工序後一個塑封體的底面示意圖。 圖9是以引線替代金屬片導電結構的實施例。Figure 1 illustrates the basic structure of a prior art power semiconductor device. 2 is a plan view of a lead frame according to the present invention. Figure 3 is a top plan view of a mounting unit belonging to a lead frame. Figure 4 is a schematic illustration of the mounting of two wafers on a mounting unit. 5A to 5E are schematic views of the structure of the interconnection board. Figure 6 is a schematic view showing the structure of mounting the interconnection board to the dual wafer. Figure 7 is a plan view of the lead frame of Figure 2 molded. Fig. 8 is a schematic view showing the bottom surface of a molded body after the cutting process is completed. Figure 9 is an embodiment in which a lead is substituted for a conductive structure of a metal sheet.

130‧‧‧互聯板 130‧‧‧Interconnect Board

131‧‧‧第一部分 131‧‧‧Part 1

131a,131b‧‧‧兩端 131a, 131b‧‧‧ both ends

132‧‧‧第二部分 132‧‧‧Part II

132a‧‧‧下置結構 132a‧‧‧Under structure

141‧‧‧第一導電結構 141‧‧‧First conductive structure

141a‧‧‧接觸部 141a‧‧Contacts

141b‧‧‧基部 141b‧‧‧ base

141c‧‧‧下置結構 141c‧‧‧Under structure

142‧‧‧第二導電結構 142‧‧‧Second conductive structure

142a‧‧‧接觸部 142a‧‧Contacts

142b‧‧‧基部 142b‧‧‧ base

142c‧‧‧下置結構 142c‧‧‧Under structure

Claims (14)

一種功率半導體裝置,其中,包括: 一對並排設置的基座; 一對晶片,每個基座上都黏附有一個晶片,每個晶片包含有底部第一電極和頂部第二和第三電極,每個晶片的底部第一電極與對應的基座電連接; 位於該對基座附近的第一、第二和第三引腳; 一個將該兩個晶片各自第二電極同時電性連接到第二引腳的互聯板,該互聯板呈現為T形結構,包括一個第一部分和一個垂直於第一部分的第二部分,其中所述的第一部分橫跨在基座上的所述的一對晶片上方,第一部分的兩個端部分別黏附到所述的一對晶片頂面的第二電極,第二部分的一個自由末端先向下彎折後再沿水準延伸形成一個下置結構以抵壓在第二引腳上並與之黏接在一起; 將一個晶片的第三電極連接到第一引腳的一個導電結構和將另一個晶片的第三電極連接到第三引腳的另一個導電結構; 其中,至少在第二引腳的頂面上設置有一個或多個凸出於第二引腳頂面的立柱,用於承載互聯板的第二部分自由末端的下置結構。A power semiconductor device comprising: a pair of pedestals disposed side by side; a pair of wafers each having a wafer adhered thereto, each wafer including a bottom first electrode and top second and third electrodes The bottom first electrode of each wafer is electrically connected to the corresponding pedestal; the first, second and third pins located near the pair of pedestals; and the second electrodes of the two wafers are electrically connected to the second a two-pin interconnect board having a T-shaped structure including a first portion and a second portion perpendicular to the first portion, wherein the first portion spans the pair of wafers on the pedestal Above, the two ends of the first portion are respectively adhered to the second electrodes of the top surface of the pair of wafers, and a free end of the second portion is first bent downward and then extended along the level to form an underlying structure for pressing Bonding on the second pin and bonding thereto; connecting one third electrode of one wafer to one conductive structure of the first pin and the other conductive wire connecting the third electrode of the other chip to the third pin Structure Wherein at least the top surface of the second pin is provided with one or more posts protruding from the top surface of the second pin for carrying the underlying structure of the free end of the second portion of the interconnecting board. 如申請專利範圍第1項所述之功率半導體裝置,其中,該導電結構為金屬引線。The power semiconductor device of claim 1, wherein the conductive structure is a metal lead. 如申請專利範圍第1項所述之功率半導體裝置,其中,該導電結構為金屬片,包括基部和延伸片,在延伸片的一個內側邊緣上向內側延伸出一個接觸部,並在基部的外側邊緣上設置一個向外側延伸但位置要低於基部和延伸片的下置結構; 每個導電結構的接觸部對應黏附到一個晶片的一個電極上,其中一個導電結構的下置結構對應黏附到第一引腳上,而另一個導電結構的下置結構則對應黏附到第三引腳上。The power semiconductor device of claim 1, wherein the conductive structure is a metal piece including a base portion and an extending piece, and a contact portion extends inwardly on an inner side edge of the extending piece and is outside the base portion. An underlying structure extending outwardly but at a lower position than the base and the extension piece is disposed on the edge; the contact portion of each conductive structure is correspondingly adhered to one electrode of one of the wafers, and the underlying structure of one of the conductive structures is correspondingly adhered to On one pin, the underlying structure of the other conductive structure is correspondingly bonded to the third pin. 如申請專利範圍第3項所述之功率半導體裝置,其中,延伸片比基部要薄,基部的厚度與接觸部的厚度相同。The power semiconductor device according to claim 3, wherein the extension piece is thinner than the base portion, and the thickness of the base portion is the same as the thickness of the contact portion. 如申請專利範圍第1項所述之功率半導體裝置,其中,該一對晶片都是功率金屬氧化物半導體場效電晶體(MOSFET),該對晶片各自頂面的源極通過該互聯板電連接在一起,每個晶片底面的汲極通過導電黏合材料電連接到承載該晶片的基座上,以及該一對晶片各自的閘極對應分別電連接到第一、第三引腳上。The power semiconductor device of claim 1, wherein the pair of wafers are power metal oxide semiconductor field effect transistors (MOSFETs), and the source of each of the top surfaces of the pair of wafers is electrically connected through the interconnection board. Together, the drain of the bottom surface of each wafer is electrically connected to the susceptor carrying the wafer by a conductive bonding material, and the respective gates of the pair of wafers are electrically connected to the first and third pins, respectively. 如申請專利範圍第1項所述之功率半導體裝置,其中,更包括一個包覆基座和第一、第二和第三引腳以及晶片、導電結構和互聯板的塑封體,至少使第一、第二和第三引腳和基座各自的底面外露於塑封體的底面。The power semiconductor device of claim 1, further comprising a package body and a first, second and third pins and a molded body of the wafer, the conductive structure and the interconnection board, at least the first The bottom surfaces of the second and third pins and the base are exposed on the bottom surface of the molding body. 一種製備功率半導體裝置的方法,其中,包括以下步驟: 提供包含多個安裝單元的引線框架,每個安裝單元至少包括一對並排設置的基座和位於該對基座附近的第一、第二和第三引腳; 在每個基座上都黏貼一個晶片,每個晶片包含有底部第一電極和頂部第二和第三電極,每個晶片的底部第一電極與對應的基座電連接; 在每個安裝單元上安置的兩個晶片和該安裝單元的第二引腳之上黏貼一個互聯板,使每個安裝單元上兩個晶片各自的頂部第二電極由該互聯板電連接到該安裝單元的第二引腳; 利用導電結構將每個安裝單元上的一個晶片的第三電極連接到第一引腳和將該安裝單元上的另一個晶片的第三電極連接到第三引腳; 執行塑封工藝,利用一個塑封層包覆引線框架和晶片、互聯板、導電結構; 切割塑封層和引線框架,分離出安裝單元和形成包覆安裝單元及晶片、導電結構和互聯板的塑封體,籍由切割塑封層形成的每個塑封體對應包覆一個安裝單元以及該安裝單元上安裝的晶片、導電結構和互聯板,至少使該安裝單元的第一、第二和第三引腳和基座各自的底面外露於塑封體的底面。A method of fabricating a power semiconductor device, comprising the steps of: providing a lead frame comprising a plurality of mounting units, each mounting unit comprising at least a pair of pedestals disposed side by side and first and second adjacent to the pair of pedestals And a third pin; a wafer is attached to each of the pedestals, each wafer includes a bottom first electrode and top second and third electrodes, and the bottom first electrode of each wafer is electrically connected to the corresponding pedestal Attaching an interconnecting board to the two wafers disposed on each mounting unit and the second pins of the mounting unit, such that the top second electrodes of the two wafers on each mounting unit are electrically connected to the interconnecting board a second pin of the mounting unit; connecting a third electrode of one wafer on each mounting unit to the first pin and a third electrode of another wafer on the mounting unit to the third lead by using a conductive structure The plastic sealing process is performed by using a plastic sealing layer to cover the lead frame and the wafer, the interconnection board, and the conductive structure; cutting the plastic sealing layer and the lead frame, separating the mounting unit and forming the cladding And a molding body for the unit and the wafer, the conductive structure and the interconnection board, each of the molding bodies formed by cutting the plastic sealing layer correspondingly covers one mounting unit and the wafer, the conductive structure and the interconnection board mounted on the mounting unit, at least the mounting The respective bottom surfaces of the first, second and third pins of the unit and the base are exposed on the bottom surface of the molding body. 如申請專利範圍第7項所述之製備功率半導體裝置的方法,其中,該導電結構為金屬引線,在完成互聯板的黏貼步驟之後,或者在實施互聯板的黏貼步驟之前,將金屬引線鍵合在晶片與第一、第三引腳之間。The method of manufacturing a power semiconductor device according to claim 7, wherein the conductive structure is a metal lead, and the metal wire is bonded after the bonding step of the interconnection board is completed or before the bonding step of the interconnection board is performed. Between the wafer and the first and third pins. 如申請專利範圍第7項所述之製備功率半導體裝置的方法,其中,該互聯板呈現為T形結構,包括一個第一部分和一個垂直於第一部分的第二部分,在黏貼互聯板的步驟中: 第一部分的一個端部黏附到每個安裝單元上一個晶片頂面的一個電極以及第一部分的另一個端部黏附到該安裝單元上另一個晶片頂面的一個電極; 第二部分的一個自由末端先向下彎折後再沿水準延伸形成一個下置結構以抵壓在該安裝單元的第二引腳上並與之黏接在一起。The method of fabricating a power semiconductor device according to claim 7, wherein the interconnection board has a T-shaped structure including a first portion and a second portion perpendicular to the first portion, in the step of pasting the interconnection board : one end of the first portion is adhered to one electrode on the top surface of one wafer on each mounting unit and the other end of the first portion is adhered to one electrode on the top surface of the other wafer on the mounting unit; The end is bent downward and then extended along the level to form an underlying structure to be pressed against and adhered to the second pin of the mounting unit. 如申請專利範圍第9項所述之製備功率半導體裝置的方法,其中,該導電結構為金屬片,兩個導電結構分別位於一個互聯板的第二部分的兩側,並設置兩個導電結構以互聯板的該第二部分為對稱軸而互為鏡像對稱。The method for manufacturing a power semiconductor device according to claim 9, wherein the conductive structure is a metal piece, and the two conductive structures are respectively located on two sides of the second portion of one of the interconnection boards, and two conductive structures are disposed to The second portion of the interconnecting plate is an axis of symmetry and is mirror symmetrical to each other. 如申請專利範圍第10項所述之製備功率半導體裝置的方法,其中,該導電結構與互聯板同步黏貼到每個安裝單元所安置的兩個晶片和該安裝單元的第一、第三引腳之上。The method of manufacturing a power semiconductor device according to claim 10, wherein the conductive structure is bonded to the interconnecting board to the two wafers disposed in each mounting unit and the first and third pins of the mounting unit. Above. 如申請專利範圍第9項所述之製備功率半導體裝置的方法,其中,該導電結構為金屬片,包括基部和延伸片,在延伸片的一個內側邊緣上向內側延伸出一個接觸部,在基部的外側邊緣上設置一個向外側延伸但位置低於基部和延伸片的下置結構,在安裝導電結構的步驟中: 在每個安裝單元上黏貼兩個導電結構,其中一個導電結構的接觸部黏附到該安裝單元中一個晶片的一個電極上而其下置結構對應黏附到第一引腳上,另一個導電結構的接觸部黏附到該安裝單元中另一個晶片的一個電極而其下置結構則對應黏附到第三引腳上。The method of producing a power semiconductor device according to claim 9, wherein the conductive structure is a metal piece including a base portion and an extending piece, and a contact portion is extended inward on an inner side edge of the extending piece at the base portion. The outer side edge is provided with an underlying structure extending outwardly but lower than the base portion and the extending piece. In the step of installing the conductive structure: two conductive structures are adhered on each mounting unit, and the contact portion of one of the conductive structures is adhered Going to one electrode of one wafer in the mounting unit and its underlying structure is correspondingly adhered to the first pin, the contact portion of the other conductive structure is adhered to one electrode of the other wafer in the mounting unit, and the underlying structure is Correspondingly adhered to the third pin. 如申請專利範圍第9項所述之製備功率半導體裝置的方法,其中,在每個基座的頂面都設置有一個凸出於基座頂面的用於承載和黏貼晶片的臺面結構;以及 至少在第二引腳的頂面上設置有一個或多個凸出於第二引腳頂面的立柱,用於承載和黏貼互聯板的第二部分自由末端的下置結構。A method of fabricating a power semiconductor device according to claim 9, wherein a top surface of each of the pedestals is provided with a mesa structure for supporting and pasting the wafer on the top surface of the susceptor; At least a top surface of the second pin is provided with one or more posts protruding from the top surface of the second pin for carrying and adhering the underlying structure of the free end of the second portion of the interconnecting board. 如申請專利範圍第7項所述之製備功率半導體裝置的方法,其中,該一對晶片都是功率金屬氧化物半導體場效電晶體(MOSFET),該對晶片各自頂面的源極通過該互聯板電連接在一起,每個晶片底面的汲極通過導電黏合材料電連接到承載該晶片的基座上,以及該一對晶片各自的閘極對應分別電連接到第一、第三引腳上。The method of manufacturing a power semiconductor device according to claim 7, wherein the pair of wafers are power metal oxide semiconductor field effect transistors (MOSFETs) through which the source of each of the top surfaces of the pair of wafers passes The plates are electrically connected together, the drain of the bottom surface of each wafer is electrically connected to the susceptor carrying the wafer by a conductive adhesive material, and the respective gates of the pair of wafers are electrically connected to the first and third pins, respectively. .
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