TW201638842A - Information and commutation integrated production management system - Google Patents

Abstract

The invention provides an information and commutation integrated production management system, which is adapted for a production process of carrying out processing of goods at a workstation. It comprises an identification card provided at goods and including identification data capable of being accessed inductively, a front-end management apparatus configured at the workstation respectively, and a back-end management apparatus informatively connected to the front-end management apparatus. The front-end management apparatus includes a front-end induction module for obtaining the identification data from the identification card, and a processing module informatively connected to the front-end induction module and sending output data including the identification data and information of processed goods. The back-end management apparatus includes a dispatcher module for receiving the output data, and a data management module informatively connected to the dispatcher module and pre-stored with order data. The data management module combines the output data and the order data as real-time production data.

Description

Capital communication integrated production management system

The invention relates to a production management system, in particular to a resource communication integrated production management system.

The manufacture of goods is carried out on multiple workstations in the production line. Each workstation is designed to be processed with different processing contents. In addition, different production processes are also available depending on the type of goods. At present, the management of the production line is recorded by manual filling. It is recorded by the staff when the goods arrive at one of the workstations, and the evaluation is always sampled at random or sampled according to the current rules. For example, the staff Check the flow of the goods every few hours. In the production process, it is difficult to grasp the progress of the production of goods, if the record form is damaged or lost, it is more likely to lead to production process errors or problems that can be expected or unpredictable. In some technical fields, such as biochemical goods or medical devices, the wrong production process may cause physical harm.

Therefore, it is a difficult problem for the relevant technical personnel in this technical field to monitor whether the production process on the production line is expected to operate accurately and record the results of this monitoring.

Accordingly, it is an object of the present invention to provide a resource communication integrated production management system.

Therefore, the invention communication integrated production management system is applicable to a production process in which a product is processed on a plurality of workstations, and includes an identification card, a plurality of front management devices, and a background management device.

The identification card is disposed on the item and includes an identification material that is inductively accessible.

The front-end management devices are respectively disposed on the workstations, and each front-end management device includes a front-end sensing module that obtains the identification data from the identification card, and a processing module that is connected to the front-end sensing module information. When the goods are moved to any of the workstations, the foreground sensing module of the foreground management device configured at the workstation senses the identification data, and the processing module sends an identification data and the product according to the identification data. The output of the information processed at the workstation.

The background management device includes a transceiver module that receives the output data sent by the processing module of each foreground management device, and a data management module that connects the transceiver module and prestores an order data. The management module merges the output data and the order data into an instant production material.

The effect of the present invention is that the output management device sends the output data to the background management device by using the real-time production data, and the background management device records the processing process of the goods and grasps whether the production process of the product is expected. The precise operation process and current progress.

1‧‧‧ identification card

11‧‧‧ Identification data

2‧‧‧ Front desk management device

21‧‧‧ Front desk sensor module

22‧‧‧Processing module

221‧‧‧ first output data

222‧‧‧second output data

23‧‧‧Touch display module

3‧‧‧Background management device

31‧‧‧Backstage sensor module

32‧‧‧ transceiver module

33‧‧‧Data Management Module

331‧‧‧ Order Information

332‧‧‧Instant production materials

34‧‧‧Workstation Management Module

35‧‧‧Process Management Module

Other features and advantages of the present invention will be apparent from the embodiments of the present invention. FIG. 1 is a block diagram illustrating an embodiment of the integrated communication production management system of the present invention.

Referring to FIG. 1, an embodiment of the integrated communication production management system of the present invention is applicable to a production process in which a product is processed on a plurality of workstations. The embodiment includes an identification card 1, a plurality of foreground management devices 2, and a background. Management device 3.

The identification card 1 is disposed on the product and includes an identification data 11 that can be inductively accessed. The identification card 1 is a radio frequency identification (RFID) tag, or a one-dimensional bar code (1D Barcode), or two. 2D Barcode, in which the 2D barcode uses any of PDF417 code, Quick Response Code (QR Code), Hanshin code, and color bar code. The identification card 1 is a radio frequency identification tag, and the identification data 11 is a card serial number of the identification card 1.

The foreground management device 2 is respectively disposed on the workstations, and each foreground management device 2 includes a foreground sensing module 21 that obtains the identification data 11 from the identification card 1 and an information connection with the foreground sensing module 21 a processing module 22 having a fixed Internet Protocol Address (IP Address) and a touch control interface with the processing module 22 and displaying the workstation name of each workstation configured by the foreground management device 2 The display module 23 is displayed. Wherein the foreground sensing module 21 is configured A radio frequency identification reader with a radio frequency identification tag, or a bar code scanner with a one-dimensional bar code or a two-dimensional bar code.

The front-end management device 2, which is disposed in one of the workstations, obtains the identification data 11 by the identification card 1 that senses the goods by the front-end sensing module 21 before the goods are moved to the workstation to start processing. The processing module 22 of the device 2 sends a first output data 221 including the identification data 11 and the inbound information of the goods entering the workstation to the background management device 3 according to the identification data 11; After the workstation is processed, the foreground sensing module 21 senses the identification card 1 of the product, and sends a message including the identification data 11 and the outbound information that the product is processed at the workstation and sent out of the workstation. Two output data 222.

In particular, when a plurality of distances of the workstations are similar, a foreground management device 2 can be separately disposed at a central location of the workstations of similar distances, and the staff of the production line can use the touch display module 23 to touch Select the workstation name of the workstation to be processed by the goods, record the goods to be processed at the selected workstation, and after the goods are processed at the workstation, the staff selects the workstation name of the workstation by touch, and records the The goods are processed at the selected workstation, which saves hardware installation costs.

The background management device 3 includes a background sensing module 31, a transceiver module 32, a data management module 33, a workstation management module 34 for connecting the transceiver module 32, and an information connection module. 33 and the process management module 35 of the workstation management module 34. The workstation management The module 34 can be used by the process management module 35 for workstation process management and scheduling.

The background sensing module 31 senses the identification data 11 of the identification card 1 and stores the identification data 11 to the data management module 33. In this example, the background sensing module 31 is a radio frequency identification reader that cooperates with a radio frequency identification tag, or a bar code scanner that cooperates with a one-dimensional bar code or a two-dimensional bar code.

The transceiver module 32 is connected to each foreground management device 2 via the Internet Protocol address of each foreground management device 2, and receives the first output data 221 sent by the processing module 22 of each foreground management device 2. And the second output data 222, and the first output data 221 and the second output data 222 are stored in the data management module 33.

The data management module 33 is connected to the transceiver module 32 and the background sensor module 31, and stores an order data, an order name, a production process, and the like, and an order data of the identification data 11 received. The data management module 33 compares the received first output data 221 and the second output data 222 to determine whether the production process in the order data 331 is met. If the result of the determination is affirmative, The data management module 33 merges the first output data 221 and one of the second output materials 222 with the order data 331 into an instant production data 332. Otherwise, the data management module 33 issues an alert to Transmitting the first output data 221 and the processing module 22 of one of the second output data 222, the processing module 22 sends an alert sound or other reminder manner, such as transmitting a warning message for the touch display The module 23 is displayed for subsequent processing by the staff member.

The workstation management module 34 provides a workstation management interface for the administrator to set the workstation name of the workstations, send the set workstation name to the process management module 35, and send the foreground management device 2 through the transceiver module 32. The workstation name of the configured workstation is to the foreground management device 2. In addition, the workstation management module 34 sends the corresponding workstation name to the foreground management device 2 according to the number of workstations to which the foreground management device 2 is configured. For example, if the foreground management device 2 is configured to three workstation names respectively For the degreasing station, the baking station, and the workstation of the test station, the workstation management module 34 transmits the workstation names such as the degreasing station, the baking station, and the test station to the foreground management device 2 through the transceiver module 32.

The process management module 35 receives the workstation names of the workstations from the workstation management module 34, and provides a process management interface for the management personnel to set the order of the goods processed in the workstations according to the workstation names of the workstations. The process, and the completed production process is transferred to the data management module 33.

When the production of the goods is to be carried out, the management personnel located in the background management device 3, from the workstation management module 34, set the workstation names of the workstations according to the workstation functions, and send the workstation names of the workstations to the process management module. 35, and transmitted to the workstations through the transceiver module 32. After that, the manager senses the identification card 1 and obtains the identification data 11, and inputs information such as an order code, a manufacturer name, a production process, and the like, wherein the production process is performed by the manager through the process management module 35. The workstation name of the workstation, setting the order in which the goods are processed in the workstations, and integrating the above information with the identification data into an order document 331.

When the goods are transported to the corresponding workstation for processing, the staff located in the front management device 2 selects the corresponding workstation name from the touch display module 23 according to the workstation where the goods are currently located. Then, the staff member uses the foreground sensing module 21 to sense the identification data 11 of the identification card 1 of the product, and integrates the identification data 11 and the inbound information of the product into the workstation to be the first output. After the data 221 is transmitted to the transceiver module 32 of the background management device 3, the data management module 33 of the background management device 3 receives the first output data 221 and the order data 331. The production process is compared. If the result of the determination is affirmative, the data management module 33 merges the first output data 221 and the order data 331 into an instant production data 332. Otherwise, the data management module 33 issues a warning. The processing module 22 that sends the first output data 221 notifies the processing module 22 to sound a warning sound, or sends a warning message to the touch display module 23 for display by other reminders. After the subsequent processing.

Similarly, when the product is processed at the workstation and sent out of the station, the person on the workstation selects the corresponding workstation name from the touch display module 23, and then the foreground sensing module 21 of the foreground management device 2 senses Reading the identification data 11 of the identification card 1 of the product, and integrating the identification data 11 and the goods to the workstation to complete the processing and sending out the outbound information of the workstation into the second output data 222, and then transmitting to the background management The transceiver module 32 of the device 3, at the same time, the data management module 33 of the background management device 3 receives the second output data 222 and the subscription The production process in the single data 331 is compared. If the result of the determination is affirmative, the data management module 33 merges the second output data 222 and the order data 331 into an instant production data 332. Otherwise, the data management module The processing module 22 sends an alert to the processing module 22 that issues the second output data 222. The processing module 22 sends a warning sound or sends a warning message to the touch display module 23 for display. After the personnel know, follow-up processing.

In this way, it is possible to avoid the problem that the goods are damaged by the wrong processing and production process at the wrong workstation, and the manager located in the background management device 3 can view the instant production materials 332 to track the production status of the goods at any time.

In summary, the inventor communication communication integrated production management system, after reading the identification data 11 by the foreground management device 2, transmitting one of the first output data 221 and the second output data 222 To the background management device 3, one of the first output data 221 and the second output data 222 and the order data 331 are merged into the real-time production data 332, and the real-time production data 332 is used to record the processing of the product. And grasping the precise operational process expected by the production process of the goods, as well as the current progress, it is indeed possible to achieve the object of the present invention.

However, the above is only the embodiment of the present invention, and the scope of the invention is not limited thereto, and all the equivalent equivalent changes and modifications according to the scope of the patent application and the patent specification of the present invention are still The scope of the invention is covered.

1‧‧‧ identification card

11‧‧‧ Identification data

2‧‧‧ Front desk management device

21‧‧‧ Front desk sensor module

22‧‧‧Processing module

221‧‧‧ first output data

222‧‧‧second output data

23‧‧‧Touch display module

3‧‧‧Background management device

31‧‧‧Backstage sensor module

32‧‧‧ transceiver module

33‧‧‧Data Management Module

331‧‧‧ Order Information

332‧‧‧Instant production materials

34‧‧‧Workstation Management Module

35‧‧‧Process Management Module

Claims (8)

A capital communication integrated production management system, which is suitable for a production process in which a product is processed on multiple workstations, and includes: an identification card disposed on the product and including an inductively accessible identification data; and multiple front desk management The device is respectively disposed on the workstations, and each foreground management device includes a foreground sensing module that obtains the identification data from the identification card, and a processing module that is connected to the information of the foreground sensing module, when the item moves to At any one of the workstations, the foreground sensing module of the foreground management device of the workstation senses the identification data, and the processing module sends an identification data and the product to the workstation according to the identification data. The output information of the processed information; and a background management device, comprising: a transceiver module for receiving the output data sent out by the processing module of each foreground management device, and an information connection connecting the transceiver module and pre-storing an order Data management module of the data, the data management module merges the output data and the order data into an instant production data The media communication integrated production management system according to claim 1, wherein the background management device further comprises a workstation management module that is connected to the transceiver module, the workstation management module has a workstation name of the workstations, and the transceiver The module sends the workstation names of the workstations to the corresponding foreground management device, and the workstation name of each workstation corresponds to at least one of the foreground management devices. The communication communication integrated production management system according to claim 2, wherein the foreground management device further comprises one of selecting a workstation name of the workstations by touch to set whether the product is processed at the selected workstation. Touch display module. The communication communication integrated production management system according to claim 3, wherein the processing module of each foreground management device is connected to the transceiver module information of the background management device in a network manner. The resource communication integrated production management system according to claim 4, wherein the order data has a production process for the goods, and the warning is issued when the data management module does not correspond to the order data and the output data. The information communication integrated production management system according to claim 5, wherein the background management device further comprises a background sensing module that senses the identification data of the identification card and is connected to the data management module. The resource communication integrated production management system according to claim 6, wherein the background sensing module and the foreground sensing module obtain the identification data of the identification card by using a barcode scanning technology. The information communication integrated production management system according to claim 6, wherein the background sensing module and the foreground sensing module obtain the identification data of the identification card by using a radio frequency identification technology.