TW201637852A - Double-sided metal laminated film - Google Patents

Double-sided metal laminated film Download PDF

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Publication number
TW201637852A
TW201637852A TW104138963A TW104138963A TW201637852A TW 201637852 A TW201637852 A TW 201637852A TW 104138963 A TW104138963 A TW 104138963A TW 104138963 A TW104138963 A TW 104138963A TW 201637852 A TW201637852 A TW 201637852A
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Taiwan
Prior art keywords
film
layer
coating
polyester
metal
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TW104138963A
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Chinese (zh)
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TWI680053B (en
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Kazuya Chikuma
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Mitsubishi Plastics Inc
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Priority claimed from JP2015003725A external-priority patent/JP6467927B2/en
Priority claimed from JP2015003726A external-priority patent/JP6467928B2/en
Priority claimed from JP2015011863A external-priority patent/JP6467942B2/en
Application filed by Mitsubishi Plastics Inc filed Critical Mitsubishi Plastics Inc
Publication of TW201637852A publication Critical patent/TW201637852A/en
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Publication of TWI680053B publication Critical patent/TWI680053B/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/043Improving the adhesiveness of the coatings per se, e.g. forming primers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/09Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/20Layered products comprising a layer of metal comprising aluminium or copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/16Layered products comprising a layer of synthetic resin specially treated, e.g. irradiated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/044Forming conductive coatings; Forming coatings having anti-static properties
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/046Forming abrasion-resistant coatings; Forming surface-hardening coatings
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/03Use of materials for the substrate
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/38Improvement of the adhesion between the insulating substrate and the metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/10Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/26Polymeric coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2311/00Metals, their alloys or their compounds
    • B32B2311/12Copper

Abstract

Provided is a double-sided metal laminated film in which metal-layer adhesion and metal-layer patterning are good. The present invention is a double-sided metal laminated film which has, on both surfaces of a polyester film, a coating layer that is formed from a coating liquid containing a quaternary ammonium salt group-containing compound, a poly(ethylene glycol)-containing acrylate polymer, and a crosslinking agent, and in which a metal layer is laminated on each of the coating layers.

Description

兩面金屬層合薄膜 Double-sided metal laminated film

本發明係有關層合圖型化之金屬層的兩面金屬層合薄膜,又,係有關具有良好的相對於金屬層之密合性、金屬層之圖型化及圖型形狀,特別是適用於可撓性兩面電路基板用途、觸控面板用構成構件(例如導電性薄膜等)等之薄膜。 The invention relates to a double-sided metal laminated film for laminating a patterned metal layer, and further relates to a good adhesion to a metal layer, a patterning of a metal layer and a shape of a pattern, and is particularly suitable for A film of a flexible double-sided circuit board or a constituent member for a touch panel (for example, a conductive film).

先前聚酯係運用其機械特性、光學特性、尺寸安定性等之優點而廣泛使用於各種領域。其中一例如,可撓性基板用途。 Previous polyesters have been widely used in various fields due to their mechanical properties, optical properties, dimensional stability, and the like. One of them is for example a flexible substrate.

近年來急速推動電視、行動電話、筆記型電腦、數位相機、遊戲機等所代表之電子機器的小型化、薄型化及輕量化,因此相對於該等所使用之材料也要求為,即使小型空間也可收納構件之具有高密度且高性能之材料。 In recent years, miniaturization, thinning, and light weight of electronic devices represented by televisions, mobile phones, notebook computers, digital cameras, and game consoles have been rapidly promoted. Therefore, even small materials are required for these materials. It is also possible to accommodate materials having high density and high performance.

為了因應該要求曾廣泛使用薄型可折入狹窄空間,具有優良耐彎曲性之可撓性兩面印刷配線基板。 A flexible double-sided printed wiring board having excellent bending resistance in order to widely use a thin type that can be folded into a narrow space.

但隨著進一步高密度化要求,相對於折疊式 行動電話或摺動型行動電話等之可動部所使用的可撓性兩面印刷配線基板(可撓性電路基板)也要求進一步的窄間距化及優良柔軟性。因先前之可撓性兩面印刷配線基板的結構為多層化時有長時間使用後會斷線之課題,故相對於要求高度耐彎曲性之用途係不足。 But with the need for further high density, relative to folding A flexible double-sided printed wiring board (flexible circuit board) used for a movable portion such as a mobile phone or a folding type mobile phone is also required to have a further narrow pitch and excellent flexibility. Since the structure of the conventional flexible double-sided printed wiring board has a problem that it is broken after being used for a long period of time in the case of multilayering, it is insufficient for applications requiring high bending resistance.

因此曾檢討實現高耐彎曲性用之對應方法,例如需使可撓性兩面印刷配線基板本身薄膜化,例如使絕緣膜之厚度為20μm以下。 Therefore, a method for achieving high bending resistance has been examined. For example, it is necessary to thin the flexible double-sided printed wiring board itself, for example, the thickness of the insulating film is 20 μm or less.

另外會有因聚酯薄膜之特性的收縮率特性,而使圖型化之金屬層形狀(例如格子狀)變形,無法作為配線基板進行應答(反應)之課題,故相對於配線基板要求高度應答之用途係不足。 In addition, the shape of the metal layer (for example, a lattice shape) is deformed due to the shrinkage characteristics of the properties of the polyester film, and the problem of response (reaction) cannot be performed as a wiring substrate. Therefore, a high response is required with respect to the wiring board. The use is insufficient.

因此曾檢討實現配線基板之高度化用的對應方法,例如防止可撓性兩面印刷配線基板之圖型變形。 Therefore, a method for realizing the heightening of the wiring board has been reviewed, for example, to prevent pattern deformation of the flexible double-sided printed wiring board.

有關可撓性兩面印刷配線基板之結構例如,專利文獻1所記載,絕緣膜上介有接著劑貼合銅箔形成三層金屬層合薄膜結構的兩面金屬層合薄膜。 In the configuration of the flexible double-sided printed wiring board, for example, Patent Document 1 discloses a double-sided metal laminated film in which a three-layer metal laminated film structure is formed by laminating a copper foil with an adhesive.

但三層金屬層合薄膜結構中,為了得到所希望之配線圖型,蝕刻時不僅垂直於基板面之方向,連平面方向(側壁面)也需進行蝕刻形成側蝕刻,故易傾向使配線部之剖面形狀為末端較寬之台型,結果會有難使配線圖型窄間距化之問題。又,該結構中絕緣膜表面係介有接著層而貼合銅箔,故該銅箔存在下會使導電體薄膜化受限。 However, in the three-layer metal laminated film structure, in order to obtain a desired wiring pattern, the etching is not only perpendicular to the direction of the substrate surface, but also the planar direction (side wall surface) needs to be etched to form side etching, so the wiring portion tends to be easily inclined. The cross-sectional shape is a type with a wide end, and as a result, there is a problem that it is difficult to narrow the wiring pattern. Further, in this configuration, the surface of the insulating film is bonded to the copper foil via the adhesive layer, so that the thickness of the conductive film is limited in the presence of the copper foil.

相對於此現今主流為,提案可撓性兩面印刷 配線基板材料中,絕緣膜上不使用接著劑,而係藉由乾式鍍法或濕式鍍法直接形成導體層用之銅被膜層的二層金屬層合薄膜結構之兩面金屬層合薄膜。 Relative to this mainstream, the proposal is flexible two-sided printing In the wiring substrate material, a double-sided metal laminated film of a two-layer metal laminated film structure in which a copper film layer for a conductor layer is directly formed by a dry plating method or a wet plating method without using an adhesive is used.

上述二層金屬層合薄膜形成方法如,專利文獻2所記載,藉由電鍍法於絕緣膜上形成均一膜厚之銅被膜層。該方法為,於利用電鍍形成銅被膜層之前,藉由真空蒸鍍法、濺鍍法、離子鍍法等之乾式鍍法,於絕緣膜上形成一定厚度般,例如50Å~200Å程度之鉻、氧化鉻、鎳等之銅以外的金屬所形成之底層金屬層,成膜後依序藉由乾式鍍法與無電解鍍法使薄銅層與無電化銅鍍被膜成膜之製造方法所構成。 In the method for forming a two-layer metal laminated film, as described in Patent Document 2, a copper film layer having a uniform film thickness is formed on the insulating film by an electroplating method. In the method, before the copper coating layer is formed by electroplating, a dry plating method such as a vacuum deposition method, a sputtering method, or an ion plating method is used to form a certain thickness on the insulating film, for example, a chromium of about 50 Å to 200 Å. The underlying metal layer formed of a metal other than copper such as chromium oxide or nickel is formed by a method of forming a thin copper layer and an electroless copper plating film by a dry plating method and an electroless plating method in sequence.

但專利文獻3中作為可撓性兩面印刷配線基板之材料用的二層金屬層合薄膜中,絕緣膜與底層金屬層之密合性尚不足。因此要求介於絕緣膜與金屬層之間的底層為,相對於絕緣膜具有良好密合性,同時相對於層合於底層上方之金屬層也具有良好密合性。 However, in the two-layered metal laminate film used for the material of the flexible double-sided printed wiring board in Patent Document 3, the adhesion between the insulating film and the underlying metal layer is insufficient. Therefore, it is required that the underlayer between the insulating film and the metal layer has good adhesion with respect to the insulating film and also has good adhesion with respect to the metal layer laminated above the underlayer.

例如藉由濺鍍處理層合金屬層之過程,及層合後金屬層圖型化後之加熱過程中,會增加相對於聚酯膜之膜面的熱傷害,傾向由該薄膜析出低聚物(主要為環狀三聚物),因此恐污染製造裝置,及因薄膜表面析出低聚物而造成薄膜表面突起等。 For example, the process of laminating the metal layer by sputtering, and the heating process after patterning the metal layer after lamination, increases the thermal damage to the film surface of the polyester film, and tends to precipitate oligomers from the film. (mainly a cyclic trimer), and therefore, a device for causing contamination and a film surface protrusion due to precipitation of oligomers on the surface of the film.

又,近年來伴隨最終構件之高性能化係設計為,圖型寬度更窄而使金屬層合薄膜之圖型化纖細。 Further, in recent years, the high-performance system of the final member has been designed such that the width of the pattern is narrower and the pattern of the metal laminated film is slim.

聚酯薄膜基材為了主要目的係賦予易滑性及 防止各步驟中受傷,一般係添加粒子。添加大量粒子以提高聚酯薄膜基材之表面粗糙度時,雖可提升該基材加工時之處理性,但金屬層合薄膜之圖型部分存在粒子凝聚物時,會頻發生金屬層合膜之圖型化不良情形。 The polyester film substrate imparts slipperiness for the main purpose To prevent injury in each step, particles are generally added. When a large amount of particles are added to improve the surface roughness of the polyester film substrate, although the rationality of processing the substrate can be improved, when a particle agglomerate exists in the pattern portion of the metal laminated film, a metal laminated film is frequently generated. The pattern is bad.

至於聚酯基材未添加粒子時,薄膜通過各步驟之輥通路時薄膜全面會發生傷痕,故也傾向頻發生金屬層合膜之圖型化不良情形,而極難加工為良好之金屬層合薄膜。 When no particles are added to the polyester substrate, the film is completely scratched when the film passes through the roll path of each step, so that the patterning failure of the metal laminated film tends to occur frequently, and it is extremely difficult to process into a good metal lamination. film.

又,近年來伴隨最終構件之高性能化係設計為,具有良好配線基板之應答性的高敏感度之配線基板。 In addition, in recent years, high-performance wiring boards having good responsiveness to wiring boards have been designed in accordance with the high performance of the final members.

聚酯薄膜基材中存在加熱後會收縮之收縮率特性。藉由薄膜行走方向(MD)與其正交之方向(TD)的收縮率差(△S),會使圖型化之金屬層的形狀變形,會造成配線基板之應答降低之傾向,故無法製作高敏感度之配線基板,而極難加工為良好的圖型化之金屬層合薄膜。 The polyester film substrate has a shrinkage property which shrinks after heating. The difference in shrinkage ratio (ΔS) between the film running direction (MD) and the direction orthogonal thereto (TD) causes the shape of the patterned metal layer to be deformed, which tends to lower the response of the wiring substrate, so that it cannot be produced. A highly sensitive wiring substrate is extremely difficult to process into a good patterned metal laminate film.

先前技術文獻 Prior technical literature 專利文獻 Patent literature

專利文獻1:特開平6-132628號公報 Patent Document 1: JP-A-6-132628

專利文獻2:特開平8-139448號 Patent Document 2: JP-A-8-139448

專利文獻3:特開平6-120630號公報 Patent Document 3: Japanese Patent Publication No. 6-120630

專利文獻4:特開2014-53410號公報 Patent Document 4: JP-A-2014-53410

發明之概要 Summary of invention

有鑑於上述事情,本發明所欲解決之課題為,提供相對於金屬層具有良好密合性,又,於層合金屬膜之過程及層合後將金屬層圖型化之加熱過程中以150℃,或180℃之溫度進行熱處理時可抑制低聚物析出,而抑制薄膜行走方向(MD)與其正交之方向(TD)以150℃ 90分鐘之條件加熱後的收縮率差,既使使用於設計為圖型寬度更窄,金屬層合膜之圖型化纖細,及設計為配線基板之應答高精準化的高敏感度之配線基板的型態中,也不會發生圖型化不良,及因圖型化金屬層之形狀變形而不良的圖型化金屬層合薄膜。 In view of the above, the object of the present invention is to provide a good adhesion to a metal layer, and a process of laminating a metal film during lamination and laminating a metal layer after lamination. When the heat treatment is carried out at a temperature of °C or 180 °C, the precipitation of the oligomer can be suppressed, and the shrinkage ratio after the film running direction (MD) and the direction orthogonal thereto (TD) are heated at 150 ° C for 90 minutes can be suppressed, even if it is used. In the type of the wiring substrate which is designed to have a narrower pattern width, a thinned pattern of the metal laminated film, and a high-sensitivity wiring substrate designed to respond to the wiring substrate, patterning failure does not occur. And a patterned metal laminate film which is defective due to deformation of the shape of the patterned metal layer.

有鑑於上述實情,經本發明者專心檢討後發現,以具有特定塗佈層之聚酯薄膜作為構成構件,將易解上述課題,而完成本發明。 In view of the above facts, the present inventors have intensively reviewed and found that a polyester film having a specific coating layer as a constituent member can easily solve the above problems, and the present invention has been completed.

即,本發明之要旨為一種兩面金屬層合薄膜,其特徵為,聚酯薄膜兩面上具有由含有含四級銨鹽基之化合物、含聚乙二醇之丙烯酸酯聚合物及交聯劑的塗佈液所形成之塗佈層,且該塗佈層上各自層合金屬層。 That is, the gist of the present invention is a two-sided metal laminate film characterized in that the polyester film has a compound containing a quaternary ammonium salt-containing compound, a polyethylene glycol-containing acrylate polymer, and a crosslinking agent on both sides of the polyester film. A coating layer formed by the coating liquid, and each of the coating layers is laminated with a metal layer.

藉由本發明之兩面金屬層合薄膜,既使經歷例如150℃、90分鐘或180℃、60分鐘等高溫環境下長時間加熱薄膜之嚴酷熱處理步驟後,也可極力避免因析出低聚物而提高薄膜濁度,具有良好的聚酯薄膜與塗佈層之密合性,及金屬層與塗佈層之密合性,又,可提供一種既使使用使金屬層合膜之圖型化纖細化,圖型寬度更為狹窄設計之型態時,也不會發生圖型化不良等不佳之情事;使用使電路基板之應答高精度化、設計為高感度之電路基板之型態時,也不會因圖型化之金屬層的形狀變形而發生不良情形之兩面金屬層合薄膜,例如適用為可撓性兩面電路基板,或觸控面板用構成構件(例如導電性薄膜等),因此其工業性價值非常高。 According to the double-sided metal laminate film of the present invention, even after the severe heat treatment step of heating the film for a long time under a high temperature environment such as 150 ° C, 90 minutes or 180 ° C, 60 minutes, the precipitation of the oligomer can be prevented as much as possible. The film has a turbidity, has a good adhesion between the polyester film and the coating layer, and the adhesion between the metal layer and the coating layer, and provides a patterning and thinning of the metal laminate film even when used. When the pattern width is narrower and the design type is not good, the patterning failure is not good, and when the circuit board is designed to be highly sensitive and the circuit board is designed to have high sensitivity, The double-sided metal laminated film which is inconvenient due to the deformation of the shape of the patterned metal layer is, for example, a flexible double-sided circuit board or a constituent member for a touch panel (for example, a conductive film), and thus the industrial Sexual value is very high.

實施發明之型態 Type of implementation of the invention

首先將說明聚酯薄膜。本發明之聚酯薄膜可由單層構成或多層構成,二層或三層構成外未超出本發明之要旨下,可為四層或其以上之多層,無特別限定。 First, the polyester film will be explained. The polyester film of the present invention may be composed of a single layer or a plurality of layers, and the two or three layers may be formed without any particular limitation, and may be four or more layers.

聚酯係由芳香族二羧酸與脂肪族二醇聚縮合所得。芳香族二羧酸如,對苯二甲酸、2,6-萘二羧酸等,脂肪族二醇如,乙二醇、二乙二醇、1,4-環己烷二甲醇等。代表性聚酯如,聚對苯二甲酸乙二醇酯(PET)、聚乙烯-2,6-萘二羧酸酯(PEN)等。 The polyester is obtained by polycondensation of an aromatic dicarboxylic acid and an aliphatic diol. The aromatic dicarboxylic acid is, for example, terephthalic acid or 2,6-naphthalenedicarboxylic acid, and the aliphatic diol is, for example, ethylene glycol, diethylene glycol or 1,4-cyclohexanedimethanol. Representative polyesters such as polyethylene terephthalate (PET), polyethylene-2,6-naphthalenedicarboxylate (PEN), and the like.

又,聚酯可為均聚酯或共聚合聚酯。共聚合 聚酯時係含有30莫耳%以下之第三成分的共聚物。共聚合聚酯之二羧酸成分如,間苯二甲酸、酞酸、對苯二甲酸、2,6-萘二羧酸、己二酸、癸二酸及氧基羧酸(例如P-氧基苯甲酸等)之一種或二種以上,二醇成分如,乙二醇、二乙二醇、丙二醇、丁二醇、1,4-環己烷二甲醇基新戊二醇等一種或二種以上。 Also, the polyester may be a homopolyester or a copolymerized polyester. Copolymerization In the case of polyester, a copolymer containing a third component of 30 mol% or less is used. Copolymerized polyester dicarboxylic acid components such as isophthalic acid, citric acid, terephthalic acid, 2,6-naphthalenedicarboxylic acid, adipic acid, sebacic acid and oxycarboxylic acid (for example, P-oxygen One or more of a benzoic acid or the like, and a diol component such as ethylene glycol, diethylene glycol, propylene glycol, butanediol, 1,4-cyclohexane dimethanol neopentyl glycol or the like More than one species.

多層聚酯薄膜中為了抑制低聚物析出,較佳為使用鈦化合物(Ti)及磷化合物(P),有關該化合物之含量,較佳為同時符合下述式(1)及(2)。 In order to suppress the precipitation of the oligomer in the multilayer polyester film, it is preferred to use a titanium compound (Ti) and a phosphorus compound (P), and the content of the compound preferably satisfies the following formulas (1) and (2).

0<Ti≦20…(1) 0<Ti≦20...(1)

0≦P≦300…(2) 0≦P≦300...(2)

(上述式中,Ti為多層聚酯薄膜中之鈦元素量(ppm),P為磷元素量(ppm))。 (In the above formula, Ti is the amount of titanium element (ppm) in the multilayer polyester film, and P is the amount of phosphorus element (ppm)).

Ti更佳為2~10ppm之範圍。Ti超過上述式(1)之上限時,熔融擠壓聚酯之步驟中會副產低聚物,而無法得到低聚物較少且具有高透明性之薄膜。又,難對應重視光學用途等,特別是塗佈膜之色調的用途。 Ti is more preferably in the range of 2 to 10 ppm. When Ti exceeds the upper limit of the above formula (1), the oligomer is produced as a by-product in the step of melt-extruding the polyester, and a film having less oligomers and high transparency cannot be obtained. Moreover, it is difficult to respond to the use of optical applications, etc., especially the color of a coating film.

又,P更佳為5~200ppm,特佳為0~100ppm之範圍。P超過上述式(2)之上限時,製造聚酯時會發生凝膠化而形成異物,而降低薄膜之品質,故難對應例如觸控面板用途等需伴隨光學評估之檢查步驟。 Further, P is preferably from 5 to 200 ppm, particularly preferably from 0 to 100 ppm. When P exceeds the upper limit of the above formula (2), gelation occurs during the production of the polyester to form a foreign matter, and the quality of the film is lowered. Therefore, it is difficult to cope with an inspection step that requires optical evaluation, such as the use of a touch panel.

藉由同時符合上述式(1)及(2)時,相對於減少多層聚酯薄膜中之低聚物含量可得更顯著之效果。 By simultaneously satisfying the above formulas (1) and (2), a more remarkable effect can be obtained with respect to reducing the oligomer content in the multilayer polyester film.

又,含有上述鈦化合物及磷化合物之層中, 實質上又以不含銻元素為佳,一般為10ppm以下,較佳為5ppm以下,最佳為實質不含有,即1ppm以下。銻元素之量太多時,熔融擠壓時會因上述磷化合物而還原凝聚,而成為異物之原因,或使薄膜變黑而透明性不足。 Further, in the layer containing the titanium compound and the phosphorus compound, In essence, it is preferably not contained in the antimony element, and is usually 10 ppm or less, preferably 5 ppm or less, and most preferably substantially not contained, that is, 1 ppm or less. When the amount of the lanthanum element is too large, it is reduced or aggregated by the above-mentioned phosphorus compound during melt extrusion, which may cause foreign matter, or the film may be blackened and the transparency may be insufficient.

構成含有前述範圍內之鈦化合物及磷化合物的層之聚酯可為,熔融聚合反應所得之物,又,使用熔融聚合後,由碎片化之聚酯固相聚合所得之原料時,可減少原料中所含有之低聚物量而為佳。 The polyester constituting the layer containing the titanium compound and the phosphorus compound in the above range may be obtained by melt polymerization, and when the raw material obtained by solid phase polymerization of the fragmented polyester is used after melt polymerization, the raw material may be reduced. It is preferred to contain the amount of the oligomer.

含有前述範圍內之鈦化合物及磷化合物的層中,所含有之低聚物量一般為0.7重量%以下,較佳為0.5重量%以下。 The amount of the oligomer contained in the layer containing the titanium compound and the phosphorus compound in the above range is generally 0.7% by weight or less, preferably 0.5% by weight or less.

本發明可為,由具有一般低聚物含量之聚酯所形成的層之至少單側表面上,具有共擠壓層合該低聚物含量較少之聚酯所得的結構之薄膜。具有該結構時可高度發揮本發明所得的抑制低聚物析出之效果。 The present invention may be a film having a structure obtained by co-extruding a polyester having a small oligomer content on at least one side surface of a layer formed of a polyester having a general oligomer content. When this structure is provided, the effect of suppressing the precipitation of the oligomer obtained by the present invention can be exhibited to a high degree.

薄膜表面之最大粗糙值(St)較佳為,各表面為10~100nm之範圍,更佳為10~50nm。該最大粗糙值(St)未達10nm時,會使薄膜表面太光滑,而傾向使多層聚酯薄膜製造步驟中常受傷。又,超過100nm時傾向使圖型化之透明導電膜上,特別是配線寬度4μm以下,具有非常細之圖型化部分,於透明導電層之結晶化步驟中提高發生配線斷線之頻率。又,介有黏著劑貼合塗佈薄膜形成層合體時,會大幅提升層合體之濁度,故就光學特性,或視認性之觀點,為不適合作為光學構件使用。 The maximum roughness (St) of the surface of the film is preferably such that each surface has a range of 10 to 100 nm, more preferably 10 to 50 nm. When the maximum roughness value (St) is less than 10 nm, the surface of the film is too smooth, and the tendency is often caused to be injured in the manufacturing process of the multilayer polyester film. Further, when the thickness exceeds 100 nm, the pattern is formed on the transparent conductive film, and particularly, the wiring width is 4 μm or less, and the pattern portion is extremely fine, and the frequency of occurrence of wiring breakage is increased in the crystallization step of the transparent conductive layer. Further, when the laminate is formed by laminating a coating film with an adhesive, the turbidity of the laminate is greatly improved, so that it is not suitable as an optical member from the viewpoint of optical properties or visibility.

本發明中由多層構成之兩外層中,主要目的為賦予易滑性及防止各步驟受傷時,較佳為添加平均粒徑0.1~0.6μm之粒子。 In the outer layer composed of a plurality of layers in the present invention, the main purpose is to impart slipperiness and prevent damage in each step, and it is preferred to add particles having an average particle diameter of 0.1 to 0.6 μm.

所添加之粒子又以僅單種為佳,可為能賦予易滑性之粒子無限制,具體例如,二氧化矽、碳酸鈣、碳酸鎂、碳酸鋇、硫酸鈣、磷酸鈣、磷酸鎂、高嶺土、氧化鋁、氧化鈦等之粒子。又,可使用特公昭59-5216號公報、特開昭59-217755號公報等所記載之耐熱性有機粒子。 The particles to be added are preferably a single species, and may be particles capable of imparting slipperiness, and specific examples thereof include cerium oxide, calcium carbonate, magnesium carbonate, barium carbonate, calcium sulfate, calcium phosphate, magnesium phosphate, and kaolin. Particles such as alumina and titania. In addition, the heat-resistant organic particles described in JP-A-59-5216, JP-A-59-217755, and the like can be used.

其他耐熱性有機粒子如,熱硬化性尿素樹脂、熱硬化性苯酚樹脂、熱硬化性環氧樹脂、苯并鳥糞胺樹脂等。另外可使用聚酯製造過程中部分觸媒等之金屬化合物沈澱、微分散所析出之粒子。 Other heat resistant organic particles are, for example, a thermosetting urea resin, a thermosetting phenol resin, a thermosetting epoxy resin, a benzoguanamine resin, or the like. Further, it is possible to precipitate and finely disperse the precipitated particles by using a metal compound such as a part of a catalyst in the polyester production process.

又,所使用之粒子形狀無特別限定,可使用球狀、塊狀、棒狀、扁平狀等任何一種。又,其硬度、比重、顏色等無特別限制。 Further, the shape of the particles to be used is not particularly limited, and any of a spherical shape, a block shape, a rod shape, and a flat shape can be used. Further, the hardness, specific gravity, color, and the like are not particularly limited.

另外兩外層中之粒子含量一般為0.05~1.0重量%,較佳為0.05~0.5重量%之範圍。粒子含量未達0.05重量%時,薄膜之易滑性將不足,結果於薄膜加工時會發生受傷等外觀不良情形。又,添加超過1.0重量%時薄膜之透明性將不足。 The content of the particles in the other two outer layers is generally from 0.05 to 1.0% by weight, preferably from 0.05 to 0.5% by weight. When the particle content is less than 0.05% by weight, the slipperiness of the film will be insufficient, and as a result, appearance defects such as injury may occur during film processing. Further, when the addition exceeds 1.0% by weight, the transparency of the film will be insufficient.

又,構成多層聚酯薄膜之最外層的聚酯層中,為了防止受傷及賦予易滑性,較佳為使用氧化鋁粒子。氧化鋁粒子之平均粒徑超出前述範圍時,將缺乏防止 受傷及易滑性之效果。 Further, in the polyester layer constituting the outermost layer of the multilayer polyester film, alumina particles are preferably used in order to prevent injury and impart slipperiness. When the average particle diameter of alumina particles exceeds the above range, there will be a lack of prevention The effect of injury and slipperiness.

氧化鋁粒子之具體例如,氯化鋁酐藉由火焰加水分解所製造之γ型、δ型氧化鋁等。 Specific examples of the alumina particles include γ-type, δ-type alumina, etc., which are produced by hydrolyzing the aluminum chloride anhydride by flame.

將粒子加入聚酯中之方法無特別限制,可採用先前已知之方法。例如於製造構成各層之聚酯的任意階段中添加,又以酯化或酯交換反應結束後添加為佳。 The method of adding the particles to the polyester is not particularly limited, and a previously known method can be employed. For example, it is preferably added at any stage of the production of the polyester constituting each layer, and it is preferably added after completion of the esterification or transesterification reaction.

又,可藉由使用附泄口之混練擠壓機,摻混分散於乙二醇或水等之粒子漿與聚酯原料的方法,或使用混練擠壓機摻混乾燥粒子與聚酯原料之方法進行。 Further, a method of mixing a particle slurry of ethylene glycol or water or the like with a polyester raw material by using a kneading extruder having a vent opening, or blending dry particles with a polyester raw material by using a kneading extruder can be used. The method is carried out.

又,聚酯薄膜中除了上述粒子,必要時可添加先前已知之紫外線吸收劑、防氧化劑、防靜電劑、熱安定劑、潤滑劑、染料、顏料等。 Further, in the polyester film, in addition to the above particles, a previously known ultraviolet absorber, an antioxidant, an antistatic agent, a heat stabilizer, a lubricant, a dye, a pigment or the like may be added as necessary.

聚酯薄膜之厚度可為能使薄膜製膜之範圍內無特別限定,一般為9~80μm之範圍。 The thickness of the polyester film is not particularly limited insofar as it can be formed into a film, and is generally in the range of 9 to 80 μm.

其次將具體說明聚酯薄膜之製造例,但非限定於下述製造例。 Next, a production example of the polyester film will be specifically described, but it is not limited to the following production examples.

首先以使用先前所述之聚酯原料,利用冷卻輥將由模頭擠出之熔化薄片冷卻固化得未延伸薄片為佳。此時為了提升薄片之平面性較佳為提高薄片與回轉冷卻轉筒之密合性,又以採用施加靜電密合法及/或液體塗佈密合法為佳。 First, it is preferred to use a chill roll to cool and solidify the melted sheet extruded from the die using the polyester raw material previously described to obtain an unstretched sheet. In this case, in order to improve the planarity of the sheet, it is preferred to improve the adhesion between the sheet and the rotary cooling drum, and it is preferable to apply electrostatic sealing and/or liquid coating.

其次延伸所得之未延伸薄膜的雙軸方向。此時首先係藉由輥或拉幅方式之延伸機延伸前述未延伸薄片之單方向。延伸溫度一般為70~120℃,較佳為80~110 ℃,延伸倍率一般為2.5~7倍,較佳為3.0~6倍。其次與第一段延伸方向正交的延伸溫度為70~170℃,延伸倍率一般為3.0~7倍,較佳為3.5~6倍。接著繼續以180~270℃之溫度於緊張下或30%以內之弛緩下進行熱處理,得雙軸配向薄膜。 Next, the biaxial direction of the resulting unstretched film is extended. In this case, the unidirectional direction of the unextended sheet is first extended by a roll or tenter type stretching machine. The extension temperature is generally 70 to 120 ° C, preferably 80 to 110 °C, the stretching ratio is generally 2.5 to 7 times, preferably 3.0 to 6 times. Next, the extension temperature orthogonal to the first direction of extension is 70 to 170 ° C, and the stretching ratio is generally 3.0 to 7 times, preferably 3.5 to 6 times. Then, the heat treatment is continued at a temperature of 180 to 270 ° C under tension or within 30% to obtain a biaxial alignment film.

上述延伸也可採用以2階段以上進行單方向延伸之方法。此時較佳為,使最終之二方向的延伸倍率各自為上述範圍。 The above extension may also be carried out by a method of extending in one direction in two or more stages. In this case, it is preferable that the stretching ratios in the final two directions are each in the above range.

有關製造聚酯薄膜也可採用同時雙軸延伸法。同時雙軸延伸法為,將前述未延伸薄片控制於一般70~120℃,較佳為80~110℃之狀態下同時延伸機械方向及寬度方向之方法中,延伸倍率為面積倍率4~50倍,較佳為7~35倍,更佳為10~25倍。其次以170~250℃之溫度於緊張下或30%以內之弛緩下進行熱處理,得延伸配向薄膜。採用上述之延伸方式的同時雙軸延伸裝置可採用螺旋方式、比例繪圖(pantograph)方式、線性驅動方式等先前已知之延伸方式。 A simultaneous biaxial stretching method can also be used for the production of the polyester film. At the same time, the biaxial stretching method is: in the method of controlling the unstretched sheet at 70 to 120 ° C, preferably 80 to 110 ° C while extending the mechanical direction and the width direction, the stretching ratio is 4 to 50 times the area magnification. Preferably, it is 7 to 35 times, more preferably 10 to 25 times. Next, heat treatment is carried out at a temperature of 170 to 250 ° C under tension or within a relaxation of 30% to obtain an extended alignment film. The simultaneous biaxial stretching device adopting the above extension mode may adopt a previously known extension manner such as a spiral method, a pantograph method, a linear driving method, or the like.

本發明中於無損本發明之主旨的範圍內,為了將接著性、防靜電性、滑動性、離模性等機能賦予多層構成之聚酯薄膜於延伸過程中及/或其後之薄膜,可於薄膜表面實施電暈處理等之表面處理。 In the present invention, in order to impart adhesiveness, antistatic property, slidability, mold release property and the like to the film of the multilayered polyester film during and/or after the stretching, in the scope of the present invention, A surface treatment such as corona treatment is applied to the surface of the film.

其次將說明形成兩面塗佈薄膜之塗佈層。本發明之塗佈層可為,聚酯薄膜之製膜過程中處理薄膜表面時藉由連線塗佈法,或一旦製得薄膜後於系外進行塗佈之 離線塗佈法設置。因可同時製膜與塗佈時能降低製造成本,故以採用連線塗佈為佳。 Next, the coating layer forming the double-coated film will be described. The coating layer of the present invention may be coated by a wire coating method when the film surface is treated during the film forming process of the polyester film, or may be applied after the film is produced. Off-line coating method settings. Since the manufacturing cost can be reduced at the time of film formation and coating at the same time, it is preferable to use a wire coating.

塗佈層可含有表面活性劑、消泡劑、塗佈性改良劑、增黏劑、有機系潤滑劑、有機粒子、無機粒子、防氧化劑、紫外線吸收劑、發泡劑、染料、顏料等之添加劑。 The coating layer may contain a surfactant, an antifoaming agent, a coatability improver, a tackifier, an organic lubricant, organic particles, inorganic particles, an antioxidant, an ultraviolet absorber, a foaming agent, a dye, a pigment, or the like. additive.

塗佈層為了減少來自外部對塗佈層之熱傷害而增加之低聚物析出量,需含有含四級銨鹽基之化合物。 The coating layer is required to contain a compound containing a quaternary ammonium salt group in order to reduce the amount of oligomer precipitation which is increased from external heat damage to the coating layer.

具有四級銨鹽基之化合物係以分子中之主鏈或支鏈具有含四級銨鹽基之構成要素之物為對象。具體例如,吡啶鎓環、烷基胺之四級化物,及該等與丙烯酸或甲基丙烯酸共聚合之物、N-烷基胺基丙烯醯胺之四級化物、乙烯基苄基三甲基銨鹽、2-羥基3-甲基丙烯氧基丙基三甲基銨鹽等。又,該等可組合,或與其他黏合劑聚合物共聚合。又,該等四級銨鹽之對離子用的陰離子如,鹵素、烷基硫化物、烷基磺酸酯、硝酸等之離子。其中鹵素以外之對離子特別是具有良好耐熱性而為佳。 The compound having a quaternary ammonium salt group is mainly composed of a main chain in a molecule or a branch having a constituent element having a quaternary ammonium salt group. Specifically, for example, a pyridinium ring, a quaternary compound of an alkylamine, and the copolymerized with acrylic acid or methacrylic acid, a quaternary compound of N-alkylamino acrylamide, vinylbenzyltrimethyl An ammonium salt, a 2-hydroxy 3-methylpropoxypropyltrimethylammonium salt or the like. Again, these may be combined or copolymerized with other binder polymers. Further, the anion for the counter ion of the quaternary ammonium salt is an ion such as a halogen, an alkyl sulfide, an alkyl sulfonate or nitric acid. Among them, the counter ion other than the halogen is particularly preferably excellent in heat resistance.

具有四級銨鹽基之化合物較佳為高分子化合物。分子量太低時,易由塗佈層中去除而經時降低性能,或塗佈層發生阻塞等不良情形。又,分子量較低時耐熱安定性較差。 The compound having a quaternary ammonium salt group is preferably a polymer compound. When the molecular weight is too low, it is easily removed from the coating layer, and the performance is lowered over time, or the coating layer is clogged. Moreover, when the molecular weight is low, the heat stability is poor.

就該觀點,具有四級銨鹽基之化合物的數平均分子量一般為1000以上,較佳為2000以上,更佳為5000以上。但數平均分子量太高時會過度提高塗佈液之 黏度等而不宜。就該觀點,數平均分子量之上限較佳為500000以下。 From this point of view, the number average molecular weight of the compound having a quaternary ammonium salt group is generally 1,000 or more, preferably 2,000 or more, more preferably 5,000 or more. However, when the number average molecular weight is too high, the coating liquid is excessively increased. Viscosity is not suitable. From this point of view, the upper limit of the number average molecular weight is preferably 500,000 or less.

又,該等化合物可單獨使用,或二種以上組合使用。 Further, these compounds may be used singly or in combination of two or more.

含有四級銨鹽基之化合物的含量相對於形成塗佈層之塗佈液中的全部固體成分之比例一般為20~70重量%,較佳為40~70重量%之範圍。超出該範圍時將難得到所希望之封止低聚物效果。 The ratio of the content of the compound containing a quaternary ammonium salt group to the total solid content in the coating liquid for forming the coating layer is generally from 20 to 70% by weight, preferably from 40 to 70% by weight. When it is outside this range, it will be difficult to obtain the desired effect of blocking the oligomer.

又,為了使塗佈層確保具有比先前更高度之塗佈性,於形成塗佈層時具有良好延伸追隨性,需含有含聚乙二醇之丙烯酸酯聚合物。 Further, in order to ensure that the coating layer has a higher coating property than before, it has good elongation followability in forming the coating layer, and it is necessary to contain a polyethylene glycol-containing acrylate polymer.

具體例如,以聚乙二醇單丙烯酸酯、聚丙二醇單丙烯酸酯、聚乙二醇二丙烯酸酯(聚乙二醇單位之聚合度較佳為4~14之範圍)、聚丙二醇二丙烯酸酯、聚四甲二醇二丙烯酸酯、聚(乙二醇-四甲二醇)二丙烯酸酯、聚(丙二醇-四甲二醇)二丙烯酸酯、聚乙二醇-聚丙二醇-聚乙二醇二丙烯酸酯、聚丙二醇-聚丁二醇單甲基丙烯酸酯、甲氧基聚乙二醇單甲基丙烯酸酯、甲氧基聚乙二醇單丙烯酸酯、辛氧基聚乙二醇-聚丙二醇單甲基丙烯酸酯、辛氧基聚乙二醇-聚丙二醇單丙烯酸酯、月桂氧基聚乙二醇單甲基丙烯酸酯、月桂氧基聚乙二醇單丙烯酸酯、硬脂氧基聚乙二醇單甲基丙烯酸酯、硬脂氧基聚乙二醇單丙烯酸酯、丙烯氧基聚乙二醇單甲基丙烯酸酯、丙烯氧基聚乙二醇單丙烯酸酯等為開始原料之聚合物。 Specifically, for example, polyethylene glycol monoacrylate, polypropylene glycol monoacrylate, polyethylene glycol diacrylate (polymerization degree of polyethylene glycol unit is preferably in the range of 4 to 14), polypropylene glycol diacrylate, Polytetramethylene glycol diacrylate, poly(ethylene glycol-tetramethyl glycol) diacrylate, poly(propylene glycol-tetramethyl glycol) diacrylate, polyethylene glycol-polypropylene glycol-polyethylene glycol Acrylate, polypropylene glycol-polybutylene glycol monomethacrylate, methoxy polyethylene glycol monomethacrylate, methoxy polyethylene glycol monoacrylate, octyloxy polyethylene glycol-polypropylene glycol Monomethacrylate, octyloxy polyethylene glycol-polypropylene glycol monoacrylate, lauryloxy polyethylene glycol monomethacrylate, lauryloxy polyethylene glycol monoacrylate, stearoxy polyethylene Polymers such as diol monomethacrylate, stearyloxy polyethylene glycol monoacrylate, propyleneoxy polyethylene glycol monomethacrylate, propylene oxy polyethylene glycol monoacrylate, etc. .

含聚乙二醇之丙烯酸酯聚合物的數平均分子 量一般為1000以上,較佳為2000以上,更佳為5000以上。又,數平均分子量太高時會過度提高塗佈液之黏度等而不宜。就該觀點,數平均分子量之上限,就觀察上較佳為500000以下。 Number average molecule of PEG polymer containing polyethylene glycol The amount is generally 1,000 or more, preferably 2,000 or more, more preferably 5,000 or more. Further, when the number average molecular weight is too high, the viscosity of the coating liquid is excessively increased, which is not preferable. From this point of view, the upper limit of the number average molecular weight is preferably 500,000 or less.

又,該等化合物可單獨使用,或二種以上組合使用。另外含聚乙二醇之烷基丙烯酸酯聚合物中烷基鏈之鏈長可為,能聚合為聚合物之範圍內無特別限定。 Further, these compounds may be used singly or in combination of two or more. Further, the chain length of the alkyl chain in the polyethylene glycol-containing alkyl acrylate polymer may be, and is not particularly limited, in the range in which it can be polymerized into a polymer.

含聚乙二醇之聚合物的含量相對於形成塗佈層之塗佈液中全部固體成分的比例一般為5~40重量%,較佳為20~30重量%之範圍。超出該範圍時,形成塗佈層時延伸追隨性將不足等而不宜。 The ratio of the content of the polyethylene glycol-containing polymer to the total solid content in the coating liquid for forming the coating layer is usually from 5 to 40% by weight, preferably from 20 to 30% by weight. When it exceeds this range, it is not preferable to extend the followability when forming a coating layer.

前述含四級銨鹽基之化合物及含聚乙二醇之丙烯酸酯聚合物可為混合物或共聚合,於無損本發明主旨之範圍內無特別限定。又,共聚合化時可使用先前已知之製造方法。 The quaternary ammonium salt-containing compound and the polyethylene glycol-containing acrylate polymer may be a mixture or a copolymerization, and are not particularly limited as long as the gist of the present invention is not impaired. Further, a previously known production method can be used in the copolymerization.

另外塗佈層為了進一步提升耐久性時,需併用交聯劑。 Further, in order to further improve the durability of the coating layer, a crosslinking agent is used in combination.

具體例如,羥甲基化或烷基醇化之尿素、三聚氰胺、鳥糞胺、丙烯醯胺、聚醯胺化合物、環氧化合物、氮雜環丙烷化合物、嵌段聚異氰酸酯、鈦偶合劑、鋯鋁酸鹽偶合劑、聚碳化二亞胺等。 Specifically, for example, methylolated or alkylated urea, melamine, guanamine, acrylamide, polyamine compound, epoxy compound, aziridine compound, block polyisocyanate, titanium coupling agent, zirconium aluminum An acid salt coupler, a polycarbodiimide or the like.

交聯劑中特別是本發明之用途上就得到良好塗佈性、耐久密合性之觀點,較佳為三聚氰胺交聯劑。三聚氰胺交聯劑無特別限定,又可使用三聚氰胺、三聚氰胺 與甲醛縮合所得之羥甲基化三聚氰胺衍生物、羥甲基化三聚氰胺與低級醇反應而部分或完全醚化所得之化合物,及該等之混合物等。 Among the crosslinking agents, in particular, in view of the use of the present invention, good coating properties and durability adhesiveness are obtained, and a melamine crosslinking agent is preferred. The melamine crosslinking agent is not particularly limited, and melamine or melamine can also be used. A methylolated melamine derivative obtained by condensation with formaldehyde, a compound obtained by partially or completely etherifying a methylolated melamine with a lower alcohol, and a mixture thereof.

又,三聚氰胺交聯劑可使用由單聚物、或二聚物以上之多聚物所形成的縮合物中任何一種,或該等混合物。上述醚化所使用之低級醇較佳為使用甲基醇、乙基醇、異丙基醇、n-丁醇、異丁醇等。又可使用1分子中具有官能基用之亞胺基、羥甲基、甲氧基甲基或丁氧基甲基等之烷氧基甲基的亞胺基型甲基化三聚氰胺、羥甲基型三聚氰胺、羥甲基型甲基化三聚氰胺、完全烷基型甲基化三聚氰胺等。其中最佳為羥甲基化三聚氰胺。另外為了促進三聚氰胺交聯劑之熱硬化,例如可併用p-甲苯磺酸等之酸性觸媒。 Further, as the melamine crosslinking agent, any one of a condensate formed of a monomer or a polymer of a dimer or more, or a mixture thereof may be used. The lower alcohol used for the above etherification is preferably methyl alcohol, ethyl alcohol, isopropyl alcohol, n-butanol, isobutanol or the like. Further, an imido-type methylated melamine or a methylol group having an alkoxymethyl group such as an imido group, a methylol group, a methoxymethyl group or a butoxymethyl group having a functional group in one molecule can be used. Type melamine, methylol type methylated melamine, fully alkyl type methylated melamine, and the like. The best one is methylolated melamine. Further, in order to promote thermal hardening of the melamine crosslinking agent, for example, an acidic catalyst such as p-toluenesulfonic acid may be used in combination.

交聯劑之含量相對於形成塗佈層之塗佈液中全部固體成分的比例一般為10~60重量%,較佳為20~50重量%之範圍。超出該範圍時,相對於金屬層的塗佈層之耐久密合性將不足。 The ratio of the content of the crosslinking agent to the total solid content in the coating liquid for forming the coating layer is usually from 10 to 60% by weight, preferably from 20 to 50% by weight. When it exceeds this range, the durability adhesiveness with respect to the coating layer of a metal layer will be inadequate.

另外塗佈層為了改良固著性及滑動性,較佳為含有粒子。具體例如,二氧化矽、氧化鋁、高嶺土、碳酸鈣、氧化鈦、鋇鹽等。 Further, in order to improve the fixing property and the slidability, the coating layer preferably contains particles. Specifically, for example, cerium oxide, aluminum oxide, kaolin, calcium carbonate, titanium oxide, cerium salt, or the like.

粒子之含量相對於形成塗佈層之塗佈液中全部固體成分的比例一般為0.5~10重量%,較佳為1~5重量%之範圍。添加量未達0.5重量%時,耐阻塞性將不足,又,超過10重量%時會降低薄膜之透明性。 The ratio of the content of the particles to the total solid content in the coating liquid for forming the coating layer is usually 0.5 to 10% by weight, preferably 1 to 5% by weight. When the amount added is less than 0.5% by weight, the blocking resistance will be insufficient, and when it exceeds 10% by weight, the transparency of the film will be lowered.

又,無損本發明要旨之範圍內,必要時塗佈層中可含有消泡劑、塗佈性改良劑、增黏劑、有機系潤滑劑、有機系高分子粒子、防氧化劑、紫外線吸收發泡劑、染料等。 Further, in the range which does not impair the gist of the present invention, if necessary, the coating layer may contain an antifoaming agent, a coating improver, a tackifier, an organic lubricant, an organic polymer particle, an antioxidant, and an ultraviolet absorbing foam. Agents, dyes, etc.

塗佈延伸法(連線塗佈)較佳為,要領係使上述一連串化合物成為水溶液或水分散物後,將調整為固體成分濃度0.1~50重量%左右之塗佈液塗佈於聚酯薄膜上,以製造層合聚酯薄膜。 The coating stretching method (wiring coating) is preferably applied to a polyester film by adjusting a coating liquid having a solid content concentration of about 0.1 to 50% by weight after the series of compounds are made into an aqueous solution or a water dispersion. Upper to produce a laminated polyester film.

又,不超出本發明要旨之範圍內,為了改良相對於水之分散性、造膜性等,塗佈液中可含有少量有機溶劑。有機溶劑如,n-丁基醇、n-丙基醇、異丙基醇、乙基醇、甲基醇等之脂肪族或脂環族醇類、丙二醇、乙二醇、二乙二醇等二醇類、n-丁基溶纖劑、乙基溶纖劑、甲基溶纖劑、丙二醇單甲基醚等之二醇衍生物、二噁烷、四氫呋喃等之醚類、乙酸乙酯、乙酸戊酯等之酯類、甲基乙基酮、丙酮等之酮類、N-甲基吡咯烷酮等之醯胺類。有機溶劑可為單種,又可適當使用二種以上。 In addition, in order to improve the dispersibility with respect to water, film-forming property, etc., it is possible to contain a small amount of organic solvent in the coating liquid. An organic solvent such as an aliphatic or alicyclic alcohol such as n-butyl alcohol, n-propyl alcohol, isopropyl alcohol, ethyl alcohol or methyl alcohol, propylene glycol, ethylene glycol, diethylene glycol, or the like Glycols, n-butyl cellosolve, ethyl cellosolve, methyl cellosolve, diol derivatives such as propylene glycol monomethyl ether, ethers such as dioxane and tetrahydrofuran, ethyl acetate, ethyl acetate An ester such as an ester, a ketone such as methyl ethyl ketone or acetone, or a guanamine such as N-methylpyrrolidone. The organic solvent may be used singly or in combination of two or more.

塗佈層之塗佈量(乾燥後)一般為0.005~1g/m2,較佳為0.005~0.5g/m2,更佳為0.005~0.1g/m2之範圍。塗佈量未達0.005g/m2時,塗佈厚度之均一性將不足,熱處理後會增加由塗佈層表面析出之低聚物量。又,塗佈超過1g/m2時會降低滑動性等而不宜。 The coating amount (after drying) of the coating layer is usually from 0.005 to 1 g/m 2 , preferably from 0.005 to 0.5 g/m 2 , more preferably from 0.005 to 0.1 g/m 2 . When the coating amount is less than 0.005 g/m 2 , the uniformity of the coating thickness is insufficient, and the amount of the oligomer deposited on the surface of the coating layer is increased after the heat treatment. Further, when the coating amount exceeds 1 g/m 2 , the slidability or the like is lowered, which is not preferable.

又,塗佈層為了提升塗佈外觀、防低聚物析出性等,於無損本發明主旨之範圍內,可併用聚酯樹脂、 丙烯酸樹脂、聚胺基甲酸酯樹脂、聚乙烯醇等之黏合劑聚合物。 Further, the coating layer may be used in combination with a polyester resin in order to improve the coating appearance, prevent oligomer precipitation, and the like without departing from the gist of the present invention. A binder polymer such as an acrylic resin, a polyurethane resin, or a polyvinyl alcohol.

塗佈液之塗佈方法可使用反式照相凹版塗佈、直接式照相凹版塗佈、輥塗佈、模頭塗佈、棒塗佈、幕塗佈、噴霧塗佈等先前已知之塗佈方法。塗佈方法如「塗佈方式」槙書店原崎勇次著1979年發行所記載之例示。 The coating method of the coating liquid may use a previously known coating method such as reverse gravure coating, direct gravure coating, roll coating, die coating, bar coating, curtain coating, spray coating, or the like. . The coating method, such as the "coating method", is an example of the 1979 issue of the bookstore.

本發明之兩面金屬層合薄膜例如使用於觸控面板等時,既使長時間曝露於高溫環境下,也要求具有高度透明性。就該觀點,為了對應作為觸控面板之構件用,熱處理(150℃、90分鐘)前後之薄膜濁度變化率(加熱濁度,△H)一般為0.5%以下,較佳為0.3%以下,更佳為0.1%以下。△H超過0.5%時會伴隨薄膜濁度上升而降低視認性,例如觸控面板用等需高度視認性之用途上將不宜。又,△H較低時,表示低聚物析出量較少。 When the double-sided metal laminate film of the present invention is used for, for example, a touch panel or the like, it is required to have high transparency even when exposed to a high temperature environment for a long period of time. From this point of view, in order to correspond to a member used as a touch panel, the film turbidity change rate (heat turbidity, ΔH) before and after heat treatment (150 ° C, 90 minutes) is generally 0.5% or less, preferably 0.3% or less. More preferably, it is 0.1% or less. When ΔH exceeds 0.5%, the turbidity of the film is increased to lower the visibility, and it is not preferable to use it for high visibility such as a touch panel. Further, when ΔH is low, it means that the amount of oligomer precipitation is small.

因此符合上述特性值之兩面金屬層合薄膜可由,使用符合上述特性值之兩面塗佈薄膜所得。 Therefore, the double-sided metal laminate film which satisfies the above characteristic value can be obtained by using a double-faced coating film which satisfies the above characteristic value.

本發明之兩面金屬層合薄膜於熱處理(150℃、90分鐘)前後,由塗佈層表面(單面)藉由二甲基甲醯胺萃取所得之低聚物(環狀三聚物)量(OL)一般為0.5mg/m2以下,較佳為0.4mg/m2以下。OL超過1.0mg/m2時,於後加工,例如濺鍍步驟等之熱處理步驟中,例如會伴隨180℃、60分鐘等高溫環境下長時間之加熱處理,而增加低聚物析出量,故會降低薄膜透明性。 The amount of the oligomer (cyclic trimer) obtained by extracting the surface of the coating layer (single side) by dimethylformamide before and after heat treatment (150 ° C, 90 minutes) of the double-sided metal laminate film of the present invention (OL) is usually 0.5 mg/m 2 or less, preferably 0.4 mg/m 2 or less. When the OL exceeds 1.0 mg/m 2 , in the heat treatment step such as post-processing, for example, a sputtering step, for example, heat treatment for a long period of time in a high-temperature environment such as 180° C. or 60 minutes increases the amount of oligomer deposition. Will reduce the transparency of the film.

因此符合上述特性值之兩面金屬層合薄膜可由,使用符合上述特性值之兩面塗佈薄膜所得。 Therefore, the double-sided metal laminate film which satisfies the above characteristic value can be obtained by using a double-faced coating film which satisfies the above characteristic value.

先前層合金屬膜之過程中以150℃,或180℃左右之溫度熱處理時會因析出低聚物,而使設計為圖型寬度更窄,金屬層膜之圖型化纖細的型態中,會有圖型化不良等之不宜問題。本發明者推斷,構成塗佈薄膜之多層聚酯薄膜基材中最表面之最大粗糙度(St)係圖型化不良之原因之一。 In the process of laminating the metal film in the process of laminating the metal film at a temperature of about 150 ° C or about 180 ° C, the oligomer is precipitated, and the pattern width is narrower, and the pattern of the metal layer film is slender. There will be problems such as poor graphics and so on. The inventors of the present invention estimated that the maximum roughness (St) of the outermost surface of the multilayer polyester film substrate constituting the coated film is one of the causes of poor patterning.

兩面塗佈薄膜於熱處理前後之塗佈層的表面最大粗糙度(St)較佳為10~100nm之範圍,更佳為10~50nm。 The surface roughness (St) of the coating layer before and after the heat treatment of the double-coated film is preferably in the range of 10 to 100 nm, more preferably 10 to 50 nm.

本發明之兩面金屬層合薄膜較佳為,薄膜行走方向(MD)與正交於其之方向(TD)以150℃、90分鐘之條件加熱後收縮率差(△S)之絕對值符合下述式。 Preferably, the double-sided metal laminate film of the present invention has an absolute value of a shrinkage ratio (ΔS) after heating in a film running direction (MD) and a direction orthogonal thereto (TD) at 150 ° C for 90 minutes. Description.

△S=|SMD-STD|=0.5以下 △S=|SMD-STD|=0.5 or less

(上述式中,SMD表示薄膜行走方向之收縮率(%),STD表示與薄膜行走方向正交之方向的收縮率(%))。 (In the above formula, SMD represents the shrinkage ratio (%) in the film running direction, and STD represents the shrinkage ratio (%) in the direction orthogonal to the film running direction).

SMD一般為0.2~1.5%之範圍。STD一般為0.0~1.0%之範圍。 SMD is generally in the range of 0.2 to 1.5%. The STD is generally in the range of 0.0 to 1.0%.

△S較佳為0.3以下,更佳為0.1以下。 ΔS is preferably 0.3 or less, more preferably 0.1 or less.

△S超過0.5時會因圖型化金屬層之形狀變形而傾向降低配線板之應答性,難對應作為高敏感度之配線基板用。 When ΔS exceeds 0.5, the shape of the patterned metal layer is deformed, and the responsiveness of the wiring board tends to be lowered, which makes it difficult to cope with a wiring substrate having high sensitivity.

又,本發明之構成兩面金屬層合薄膜的兩面塗佈薄膜也較佳為,薄膜行走方向(MD)與正交於其之方向(TD)以150℃、90分鐘之條件加熱後之收縮率差(△S)的絕對值符合下述式。 Further, the double-coated film constituting the double-sided metal laminate film of the present invention is also preferably a shrinkage ratio after the film running direction (MD) and the direction orthogonal thereto (TD) are heated at 150 ° C for 90 minutes. The absolute value of the difference (ΔS) satisfies the following formula.

[數1]△S=|SMD-STD|=0.5以下 [Number 1] △S=|SMD-STD|=0.5 or less

(上述式中,SMD表示薄膜行走方向之收縮率(%),STD表示與薄膜行走方向正交之方向的收縮率(%))。 (In the above formula, SMD represents the shrinkage ratio (%) in the film running direction, and STD represents the shrinkage ratio (%) in the direction orthogonal to the film running direction).

SMD一般為0.2~1.5%之範圍。STD一般為0.0~1.0%之範圍。 SMD is generally in the range of 0.2 to 1.5%. The STD is generally in the range of 0.0 to 1.0%.

△S較佳為0.3以下,更佳為0.1以下。 ΔS is preferably 0.3 or less, more preferably 0.1 or less.

△S超過0.5時會因圖型化金屬層之形狀變形而傾向降低配線基板之應答性,難對應作為高敏感度之配線基板用。 When ΔS exceeds 0.5, the shape of the patterned metal layer is deformed, and the responsiveness of the wiring board tends to be lowered, which makes it difficult to cope with a wiring substrate having high sensitivity.

因此符合上述收縮特性值之兩面金屬層合薄膜可由,使用符合上述收縮特性值之兩面塗佈薄膜所得。 Therefore, the double-sided metal laminate film which satisfies the above shrinkage property value can be obtained by using a double-faced coating film which satisfies the above shrinkage property value.

其次將說明形成兩面金屬層合薄膜之金屬層。金屬層所使用之金屬可為金、白金、銀、銅、鋁、鈷、鉻、鋅、鎳、鈦、鎢、鐵、錫、銦等之金屬單體,或鎳鉻合金等之二種以上的金屬固溶物(合金)。其中考量形成金屬膜之泛用性、成本、藉由蝕刻去除之容易性等,較佳為鉻、鎳、鈦、鎳鉻合金、鋁、鋅、銅鎳合金、銅鈦 合金、金、銀及銅。更佳為鉻、鎳、鈦、鎳鉻合金、鋁、鋅、金、銀及銅。最佳為銅(包含氧化銅)。又,金屬膜層可為單層,或不同金屬之二層以上層合所得的複層結構。 Next, a metal layer forming a double-sided metal laminated film will be described. The metal used for the metal layer may be a metal monomer such as gold, platinum, silver, copper, aluminum, cobalt, chromium, zinc, nickel, titanium, tungsten, iron, tin, indium, or the like, or a nickel-chromium alloy or the like. Metal solid solution (alloy). Among them, the versatility of forming a metal film, the cost, the ease of removal by etching, and the like are preferable, and chromium, nickel, titanium, nickel-chromium alloy, aluminum, zinc, copper-nickel alloy, copper-titanium is preferable. Alloy, gold, silver and copper. More preferably, it is chromium, nickel, titanium, nichrome, aluminum, zinc, gold, silver and copper. The best is copper (including copper oxide). Further, the metal film layer may be a single layer or a multi-layer structure obtained by laminating two or more layers of different metals.

金屬層之層厚無特別限定,較佳為5nm~500nm,更佳為10nm~300nm。金屬層之層厚未達5nm時,金屬層易裂化。又,金屬層之層厚超過500nm時需長時間形成金屬層,傾向增加成本。 The layer thickness of the metal layer is not particularly limited, but is preferably 5 nm to 500 nm, more preferably 10 nm to 300 nm. When the layer thickness of the metal layer is less than 5 nm, the metal layer is easily cracked. Further, when the layer thickness of the metal layer exceeds 500 nm, it is necessary to form a metal layer for a long period of time, which tends to increase the cost.

塗佈層上形成金屬層之方法可採用先前已知之方法。具體較佳為,藉由蒸鍍法、濺鍍法及離子鍍法中所選出之一種以上的方法形成,特佳為藉由濺鍍法形成。前述方法可組合二種以上使用,或可單獨使用任何一種方法。 The method of forming a metal layer on the coating layer may employ a previously known method. Specifically, it is preferably formed by one or more methods selected from the group consisting of a vapor deposition method, a sputtering method, and an ion plating method, and is particularly preferably formed by a sputtering method. The foregoing methods may be used in combination of two or more kinds, or any one of them may be used alone.

蒸鍍法(真空蒸鍍法)較佳為,將支撐物(相當於本發明之兩面塗佈薄膜)放入真空容器內,加熱蒸發金屬而於塗佈層上形成金屬層。 In the vapor deposition method (vacuum vapor deposition method), a support (corresponding to the double-coated film of the present invention) is preferably placed in a vacuum container, and the metal is heated and evaporated to form a metal layer on the coating layer.

濺鍍法較佳為,將支撐物(相當於本發明之兩面塗佈薄膜)放入真空容器內,導入氬等之不活性氣體後施加直流電壓,使離子化後之不活性氣體衝擊目標金屬,再藉由被敲出之金屬而於塗佈層上形成金屬層。 Preferably, the sputtering method is carried out by placing a support (corresponding to the double-coated film of the present invention) in a vacuum container, introducing an inert gas such as argon, and applying a DC voltage to cause the ionized inactive gas to strike the target metal. And forming a metal layer on the coating layer by the metal being knocked out.

離子鍍法較佳為,將支撐物(相當於本發明之兩面塗佈薄膜)放入真空容器內,於發光放電環境下使金屬加熱蒸發,藉由離子化後之蒸發金屬於塗佈層上形成金屬層。 Preferably, the ion plating method comprises: placing a support (corresponding to the double-coated film of the present invention) into a vacuum container, heating and evaporating the metal in an illuminating discharge environment, and evaporating the metal on the coating layer by ionization A metal layer is formed.

圖型化可使用先前已知之技術實施。例如特開2014-150118號公報所記載。 Patterning can be performed using previously known techniques. For example, it is described in JP-A-2014-150118.

實施例 Example

下面將舉實施例更詳細說明本發明,但未超出本發明要旨下非限定於下述實施例。又,實施例及比較例中「份」係表示「重量份」。又,本發明所使用之測定法及評估方法如下所述。 Hereinafter, the present invention will be described in more detail by way of examples, but without departing from the scope of the invention. In the examples and comparative examples, "parts" means "parts by weight". Further, the measurement method and evaluation method used in the present invention are as follows.

(1)聚酯之固有黏度的測定方法: (1) Method for determining the intrinsic viscosity of polyester:

精秤1g之去除聚酯中非相溶之其他聚合物成分及顏料後的聚酯,再加入苯酚/四氯乙烷=50/50(重量比)之混合溶劑100ml,溶解後以30℃測定。 1g of polyester which removes other polymer components and pigments which are incompatible in polyester, and then added 100ml of a mixed solvent of phenol/tetrachloroethane=50/50 (weight ratio), dissolved and measured at 30 ° C .

(2)平均粒徑(d50)及粒度分布: (2) Average particle size (d50) and particle size distribution:

使用島津製作所(股)製離心沈澱式粒度分布測定裝置SA-CP3型,依據斯特克斯之電阻則以沈澱法測定粒子大小,求取平均粒徑。同平均粒徑之測定法求取粒度分布。即,由等價球分布中大粒子側進行積算,再由下述式算出粒度分布比(R)。 A centrifugal precipitation type particle size distribution measuring apparatus SA-CP3 type manufactured by Shimadzu Corporation was used, and the particle size was measured by a precipitation method according to the resistance of Stokes, and the average particle diameter was determined. The particle size distribution was determined by the same method as the average particle diameter. That is, the total particle side of the equivalent spherical distribution is integrated, and the particle size distribution ratio (R) is calculated by the following formula.

(r)=粒子積算重量為25%時之粒徑/粒子積算重量為75%時之粒徑 (r) = particle size when the particle weight is 25%, the particle size is 75%, and the particle size is 75%.

(3)聚酯原料所含有之低聚物含量的測定方法: (3) Method for determination of oligomer content in polyester raw materials:

秤取約200mg之聚酯原料後,溶解於氯仿/HFIP(六氟-2-異丙醇)之比例3:2的混合溶劑2ml中。溶解後追加氯仿20ml,再少量添加甲醇10ml。過濾去除沈澱物後,以氯仿/甲醇之比例2:1的混合溶劑洗淨沈澱物,再回收濾液及洗淨液,藉由蒸發器濃縮後使其乾固。將乾固物溶解於DMF(二甲基甲醯胺)25ml後,將該溶液供給液體色譜儀(島津製作所製:LC-7A),求取DMF中之低聚物量,其後以溶解於氯仿/HFIP混合溶劑之聚酯原料量除以該值,作為低聚物含量(重量%)。DMF中之低聚物量係藉由標準試料峰面積與測定試料之峰面積之峰面積比求取(絕對檢量線法)。 About 200 mg of the polyester raw material was weighed and dissolved in 2 ml of a mixed solvent of chloroform/HFIP (hexafluoro-2-isopropanol) in a ratio of 3:2. After dissolving, 20 ml of chloroform was added, and 10 ml of methanol was added in a small amount. After the precipitate was removed by filtration, the precipitate was washed with a mixed solvent of chloroform/methanol ratio of 2:1, and the filtrate and the washing liquid were collected, concentrated by an evaporator, and dried. After dissolving the dry solid in 25 ml of DMF (dimethylformamide), the solution was supplied to a liquid chromatograph (manufactured by Shimadzu Corporation: LC-7A) to determine the amount of oligomer in DMF, and then dissolved in chloroform. The amount of the polyester raw material of the /HFIP mixed solvent is divided by this value as the oligomer content (% by weight). The amount of oligomer in DMF is determined by the ratio of the peak area of the standard sample to the peak area of the peak area of the sample (absolute line method).

標準試料之製作法為,正確秤取預取之低聚物(酯環狀三聚物)後,溶解於正確秤取之DMF所得。標準試料之濃度較佳為0.001~0.01mg/ml之範圍。 The standard sample is prepared by properly weighing the pre-treated oligomer (ester cyclic trimer) and dissolving it in DMF which is properly weighed. The concentration of the standard sample is preferably in the range of 0.001 to 0.01 mg/ml.

又,液體色譜之條件如下所述。 Further, the conditions of the liquid chromatography are as follows.

移動相A:乙腈 Mobile phase A: acetonitrile

移動相B:2%乙酸水溶液 Mobile phase B: 2% aqueous acetic acid solution

管柱:三菱化學(股)製『MCI GEL ODS 1HU』 Pipe column: MCI GEL ODS 1HU by Mitsubishi Chemical Corporation

管柱溫度:40℃ Column temperature: 40 ° C

流速:1ml/分 Flow rate: 1ml/min

檢驗波長:254nm Inspection wavelength: 254nm

(4)層合聚酯層之厚度: (4) Thickness of laminated polyester layer:

以環氧樹脂使薄膜小片固定成型後,以薄切機切斷,再以透光型電子顯微鏡照片觀察薄膜剖面。結果觀察到與薄膜剖面幾乎平行的2條來自明暗所形成的界面。由10張照片測定該2條界面與薄膜表面之距離,再以平均值作為層合厚度。 After the film piece was fixed by epoxy resin, it was cut with a thin cutter, and the film profile was observed by a light-transmitting electron microscope photograph. As a result, two interfaces formed from light and dark, which are almost parallel to the film profile, were observed. The distance between the two interfaces and the surface of the film was measured from 10 photographs, and the average value was used as the laminate thickness.

(5)聚酯薄膜中金屬元素及磷元素量之定量: (5) Quantification of metal elements and phosphorus elements in polyester film:

使用螢光X線分析裝置(島津製作所(股)製型式「XRF-1500」於下述表1所示之條件下,藉由薄膜FP法以單枚測定薄膜中之元素量。又,本方法之檢驗極限一般為1Ppm。 The amount of the element in the film was measured by a single film FP method under the conditions shown in Table 1 below using a fluorescent X-ray analyzer (Shimadzu Corporation) "XRF-1500". The test limit is generally 1 Ppm.

(6)由兩面塗佈薄膜之塗佈層表面萃取的低聚物量 (6) Amount of oligomer extracted from the surface of the coating layer of the double-coated film (OL)之測定方法: (OL) measurement method:

首先於空氣中,以150℃加熱兩面塗佈薄膜90分 鐘。其後將熱處理後之該薄膜盡可能密合於上方開口之長寬10cm、高3cm的箱子內面而成為箱型之形狀。其次將DMF(二甲基甲醯胺)4ml放入上述方法製得之箱子內,放置3分鐘後回收DMF。將回收之DMF供給液體色譜儀(島津製作所製:LC-7A),求取DMF中之低聚物量,再以接觸DMF之薄膜面積除以該值,得薄膜表面低聚物量(mg/m2)。DMF中之低聚物量係藉由標準試料峰面積與測定試料峰面積之峰面積比求取(絕對檢量線法)(A面)。 The film was coated on both sides at 150 ° C for 90 minutes in air first. Thereafter, the film after the heat treatment was adhered as much as possible to the inner surface of the box having an outer opening of 10 cm in length and 3 cm in height to form a box shape. Next, 4 ml of DMF (dimethylformamide) was placed in a box prepared by the above method, and DMF was recovered after standing for 3 minutes. The recovered DMF was supplied to a liquid chromatograph (manufactured by Shimadzu Corporation: LC-7A), and the amount of the oligomer in the DMF was determined, and the film area of the DMF was divided by the value to obtain the amount of oligomer on the surface of the film (mg/m 2 ). ). The amount of oligomer in DMF is determined by the ratio of the peak area of the standard sample to the peak area of the peak area of the sample (absolute line method) (A side).

同上述要領測定相反面側(B面),求取由塗佈層表面萃取之低聚物量(OL)。 The opposite side (side B) of the above method was measured, and the amount of oligomer (OL) extracted from the surface of the coating layer was determined.

標準試料之製作法為,正確秤量預取之低聚物(環狀三聚物)後,溶解於正確秤量之DMF所得。標準試料之濃度較佳為0.001~0.01mg/ml之範圍。 The standard sample is prepared by properly weighing the pre-treated oligomer (cyclic trimer) and dissolving it in a properly weighed DMF. The concentration of the standard sample is preferably in the range of 0.001 to 0.01 mg/ml.

又,液體色譜之條件如下所述。 Further, the conditions of the liquid chromatography are as follows.

移動相A:乙腈 Mobile phase A: acetonitrile

移動相B:2%乙酸水溶液 Mobile phase B: 2% aqueous acetic acid solution

管柱:三菱化學(股)製『MCI GEL ODS 1HU』 Pipe column: MCI GEL ODS 1HU by Mitsubishi Chemical Corporation

管柱溫度:40℃ Column temperature: 40 ° C

流速:1ml/分 Flow rate: 1ml/min

檢驗波長:254nm Inspection wavelength: 254nm

(7)兩面塗佈薄膜之濁度(H0)測定: (7) Determination of turbidity (H0) of the coated film on both sides:

依據JIS-K-7136藉由村上色彩研究所製「HM-150」 測定試料薄膜之薄膜濁度。 According to JIS-K-7136, "HM-150" by Murakami Color Research Institute The film turbidity of the sample film was measured.

(8)加熱處理後之兩面塗佈薄膜濁度(H1)測定: (8) Determination of turbidity (H1) of the coated film on both sides after heat treatment:

以一定熱處理條件(150℃、90分鐘)處理試料薄膜後,同(7)項測定薄膜濁度。 After the sample film was treated under a certain heat treatment condition (150 ° C, 90 minutes), the film turbidity was measured in the same manner as in (7).

(9)兩面塗佈薄膜之濁度變化率(加熱濁度,△H)測定: (9) Determination of turbidity change rate (heat turbidity, ΔH) of the coated film on both sides:

藉由(7)項與(8)項之測定值算出兩面塗佈薄膜之濁度變化率(加熱濁度,△H)。 The turbidity change rate (heat turbidity, ΔH) of the double-coated film was calculated from the measured values of the items (7) and (8).

△H=(H1)-(H0) △H=(H1)-(H0)

(9)兩面塗佈薄膜之表面最大粗糙度(St)測定(熱處理前): (9) Determination of the maximum surface roughness (St) of the coated film on both sides (before heat treatment):

使用直接位相檢驗干擾法,即利用邁克耳遜干擾之2光束干擾法,藉由非接觸表面計測系統「邁克洛公司製Micromap512」,計測試料薄膜之測定面的表面粗糙度(St)。又,測定波長為530nm,對物透鏡係使用20倍,以20°視野測定,去除共計12點計測後之計測值內的最大值與最小值後,採用10點之平均值作為其表面粗糙度(St)。藉由上述測定方法,測定塗佈薄膜於熱處理前之薄膜表面的表面粗糙度(St1)(A面)。同上述要領測定相反面側(B面)之表面粗糙度(St2)。 The surface roughness (St) of the measurement surface of the test material film was measured by the direct phase-detection interference method, that is, the two-beam interference method using the Michelson interference, and the non-contact surface measurement system "Micromap 512 manufactured by Microtel". Further, the measurement wavelength was 530 nm, the object lens system was used 20 times, and the 20-degree field of view was measured. After removing the maximum value and the minimum value in the measurement values after the total measurement of 12 points, the average value of 10 points was used as the surface roughness. (St). The surface roughness (St1) (surface A) of the surface of the film before the heat treatment of the coated film was measured by the above measurement method. The surface roughness (St2) of the opposite side (B side) was measured in the same manner as above.

(11)兩面塗佈薄膜之表面最大粗糙度(St)測定(熱處理後): (11) Determination of the maximum surface roughness (St) of the coated film on both sides (after heat treatment):

同上述(10)之要領測定以150℃、90分鐘熱處理塗佈薄膜後之薄膜表面的表面粗糙度(St3)(A面)。 The surface roughness (St3) (surface A) of the surface of the film after heat-treating the film at 150 ° C for 90 minutes was measured in the same manner as in the above (10).

同上述要領測定相反面側(B面)之表面粗糙度(St4)。 The surface roughness (St4) of the opposite side (B side) was measured in the above manner.

(12)圖型化之金屬層領域表面之最大粗糙度(St)測定: (12) Determination of the maximum roughness (St) of the surface of the patterned metal layer:

於兩面塗佈薄膜之薄膜表面上,藉由使用燒結物材料之反應性濺鍍法形成厚20nm之氧化銅層。將圖型化(最細部:20μm)之光阻塗佈於該氧化銅層上,乾燥硬化後將所得之氧化銅層浸漬於4%之氯化鐵水溶液進行蝕刻處理。藉由150℃×90分鐘之加熱處理使所得圖型化之氧化銅層結晶化。同上述(10)之要領測定所得圖型化之氧化銅層的金屬層領域的表面粗糙度(St5)(A面)。 On the surface of the film coated on both sides of the film, a copper oxide layer having a thickness of 20 nm was formed by reactive sputtering using a sintered material. A patterned photoresist (the finest portion: 20 μm) was applied onto the copper oxide layer, and after drying and hardening, the obtained copper oxide layer was immersed in a 4% aqueous solution of ferric chloride for etching treatment. The resulting patterned copper oxide layer was crystallized by heat treatment at 150 ° C for 90 minutes. The surface roughness (St5) (A surface) of the metal layer region of the obtained patterned copper oxide layer was measured in the same manner as in the above (10).

(13)圖型化之金屬層領域表面之最大粗糙度(St)測定: (13) Determination of the maximum roughness (St) of the surface of the patterned metal layer:

同上述(10)之要領使(12)之相反面(B面)圖型化後,同上述(10)之要領測定所得圖型化之氧化銅層的金屬層領域的表面粗糙度(St6)。 After patterning the opposite side (B side) of (12) with the method of the above (10), the surface roughness (St6) of the metal layer field of the obtained patterned copper oxide layer is measured in the same manner as in the above (10). .

(14)未設置圖型化之金屬層的領域之表面最大粗糙度 (St)測定: (14) Maximum surface roughness of the field in which the patterned metal layer is not provided (St) Determination:

同上述(10)之要領測定(12)之非金屬領域中表面粗糙度(st)作為表面粗糙度(St7)(A面)。 The surface roughness (st) in the non-metal field of the measurement (12) is the same as the above (10) as the surface roughness (St7) (A surface).

(15)未設置圖型化之金屬層的領域之表面最大粗糙度(St)測定: (15) Determination of the maximum surface roughness (St) of the field in which the patterned metal layer is not provided:

同上述(10)之要領測定(13)之非金屬層領域中表面粗糙度(st)作為表面粗糙度(St8)(B面)。 The surface roughness (st) in the field of the non-metal layer of the measurement (13) is determined as the surface roughness (St8) (B surface) in the same manner as in the above (10).

(16)兩面金屬層合薄膜及兩面塗佈薄膜之收縮率(SMD、STD)測定: (16) Determination of shrinkage ratio (SMD, STD) of two-sided metal laminate film and double-coated film:

無張力狀態下於保持一定溫度(150℃)之烤箱中熱處理試料薄膜90分鐘,測定其前後試料之長度再以下述式算出。又,各自測定塗佈薄膜之MD與TD。 The sample film was heat-treated in an oven maintained at a constant temperature (150 ° C) for 90 minutes under no tension, and the length of the sample before and after the measurement was measured by the following formula. Further, MD and TD of the coated film were each measured.

收縮率={(熱處理前之樣品長)-(熱處理後之樣品長)}/(熱處理前之樣品長)×100 Shrinkage = {(sample length before heat treatment) - (sample length after heat treatment)} / (sample length before heat treatment) × 100

(17)相對於金屬層之密合性評估(實用特性代用評估): (17) Evaluation of adhesion to metal layer (utility evaluation of utility characteristics):

藉由反應性濺鍍法於兩面塗佈薄膜之薄膜表面上形成厚20nm之氧化銅層。將圖型化之光阻塗佈於該氧化銅層上,乾燥塗佈後將所得之氧化銅層浸漬於4%之氯化鐵水溶液中,進行蝕刻處理使殘留氧化銅層為寬3mm。藉由 150℃×90分鐘之加熱處理使所得圖型化之氧化銅層結晶化。其次使用島津製作所股份公司製「Ezgraph」,依JISC 5016所定,以90度方向進行拉伸試驗,測定相對於金屬層之密合力,再以下述判斷基準進行判斷(A面)。同上述要領對相反面側(B面)進行測定,以下述判斷基準進行判斷。 A 20 nm thick copper oxide layer was formed on the surface of the film coated on both sides by reactive sputtering. A patterned photoresist was applied onto the copper oxide layer, and after drying and coating, the obtained copper oxide layer was immersed in a 4% aqueous solution of ferric chloride, and etching treatment was performed to make the residual copper oxide layer 3 mm wide. By The resulting patterned copper oxide layer was crystallized by heat treatment at 150 ° C for 90 minutes. Next, the "Ezgraph" manufactured by Shimadzu Corporation was used, and the tensile test was carried out in the direction of 90 degrees in accordance with JIS C 5016, and the adhesion force with respect to the metal layer was measured, and the judgment was made based on the following criteria (A side). The measurement is performed on the opposite side (side B) in the same manner as above, and the judgment is made based on the following criteria.

《判斷基準》 Judgment Benchmark

A:密合力為0.5N/mm以上,密合性良好(實用上無問題之水準) A: The adhesion is 0.5 N/mm or more, and the adhesion is good (the level of practical no problem)

B:密合力為0.3~0.4N/mm,密合性普通(實用上會出現問題之水準) B: The adhesion is 0.3~0.4N/mm, and the adhesion is normal (the level of problems will be practical)

C:密合力為0.2N/mm以下,密合性不良(實用上有問題之水準) C: The adhesion is 0.2 N/mm or less, and the adhesion is poor (the level of practical problems)

(18)銅層圖型化後之配線斷線評估(耐熱性之實用特性代用評估): (18) Evaluation of wiring breakage after patterning of copper layer (evaluation of practical characteristics of heat resistance):

藉由使用燒結物材料之反應性濺鍍法,於兩面塗佈薄膜之薄膜表面上形成厚20nm之氧化銅層。將線狀圖型化(最細部:4μm、8μm、12μm、20μm)之光阻塗佈於該氧化銅層上,乾燥硬化後將所得之氧化銅層浸漬於4%之氯化鐵水溶液中進行蝕刻處理。藉由150℃×90分鐘之加熱處理使所得圖型化之氧化銅層結晶化。 A copper oxide layer having a thickness of 20 nm was formed on the surface of the film coated on both sides by a reactive sputtering method using a sintered material. A photoresist having a linear pattern (the finest portion: 4 μm, 8 μm, 12 μm, 20 μm) was applied onto the copper oxide layer, and after drying and hardening, the obtained copper oxide layer was immersed in a 4% aqueous solution of ferric chloride. Etching treatment. The resulting patterned copper oxide layer was crystallized by heat treatment at 150 ° C for 90 minutes.

使用光學顯微鏡(吉恩斯公司製 數據微實驗機 型 號:VHX-200)以40倍之倍率檢查所得圖型化之氧化銅層的100處最細部,檢查氧化銅層是否斷線,再以下述基準評估圖型化後之配線斷線性(A面)。同上述要領對相反面側(B面)進行檢查,再以下述判斷基準進行判斷。 Using an optical microscope (a micro-experimental model of the company) No.: VHX-200) Check the 100th finest part of the obtained patterned copper oxide layer at a magnification of 40 times, check whether the copper oxide layer is broken, and evaluate the linearity of the wiring after patterning by the following reference (A surface). Check the opposite side (side B) with the above method, and judge by the following criteria.

《判斷基準》 Judgment Benchmark

A:A面及B面均確認銅配線未斷線 A: Both the A side and the B side confirm that the copper wiring is not broken.

B:A面及B面雖未確認銅配線斷線,但確認有配線稍裂化現象 B: Although the copper wiring was not confirmed on the A side and the B side, it was confirmed that the wiring was slightly cracked.

C:A面及B面均確認銅配線有1處以上斷線 C: Both the A side and the B side confirm that there is one or more broken copper wirings.

(19)銅層圖型化後之圖型形狀(變形)評估: (19) Evaluation of the shape (deformation) of the pattern after the copper layer is patterned:

藉由使用燒結物材料之反應性濺鍍法,於兩面塗佈薄膜之薄膜表面上,形成厚20nm之氧化銅層。將格子狀圖型化(最細部:4μm)之光阻塗佈於該氧化銅層上,乾燥硬化後將所得之氧化銅層浸漬於4%之氯化鐵水溶液中進行蝕刻處理。使用測定顯微鏡觀察150℃×90分鐘之加熱處理前後的格子狀圖型(加熱前之X長=3.00mm,加熱前之Y長=3.00mm)之尺寸變化(X,Y),再以下述判斷基準進行判斷。又,圖型化之金屬層的形狀變形係起因於塗佈薄膜之MD與TD的收縮差。因此本評估為了簡略化僅進行A面評估。 A copper oxide layer having a thickness of 20 nm was formed on the surface of the film on both sides of the film by a reactive sputtering method using a sintered material. A photoresist having a lattice pattern (the finest portion: 4 μm) was applied onto the copper oxide layer, dried and hardened, and the obtained copper oxide layer was immersed in a 4% aqueous solution of ferric chloride for etching treatment. The dimensional change (X, Y) of the lattice pattern (X length = 3.00 mm before heating, Y length = 3.00 mm before heating) before and after the heat treatment at 150 ° C for 90 minutes was observed using a measuring microscope, and then judged by the following The benchmark is judged. Further, the shape deformation of the patterned metal layer is caused by the difference in shrinkage between the MD and the TD of the coated film. Therefore, this assessment only performs an A-side assessment for the sake of simplicity.

(判斷基準) (judgment basis)

A:加熱後之X與Y長的差值為0.01mm以下(加熱處理前後幾乎無尺寸變化,實用上無問題之水準) A: The difference between the X and Y length after heating is 0.01 mm or less (there is almost no dimensional change before and after the heat treatment, and there is no problem in practical use)

B:加熱後之X與Y長的差值超過0.01mm(因加熱處理前後有尺寸變化,實用上有問題之水準) B: The difference between the X and Y length after heating exceeds 0.01 mm (there is a dimensional change before and after the heat treatment, and the level of practical problems)

(20)綜合評估: (20) Comprehensive assessment:

完成實施例及比較例所得之各兩面圖型化的金屬層合薄膜中,相對於金屬層之密合性、氧化銅層圖型化後之配線斷線、銅層圖型化後之圖型形狀(變形)評估後,以下述判斷基準進行綜合評估。 In the metal laminated film of each of the two-sided pattern obtained in the examples and the comparative examples, the adhesion to the metal layer, the wiring breakage after the copper oxide layer patterning, and the pattern after the copper layer patterning were completed. After the shape (deformation) is evaluated, a comprehensive evaluation is performed on the basis of the following criteria.

《判斷基準》 Judgment Benchmark

A:相對於金屬層之密合性、氧化銅層圖型化後之配線斷線評估均為A(實用上無問題之水準) A: The wire breakage evaluation after the patterning of the copper oxide layer with respect to the metal layer is A (practical problem-free level)

B:相對於金屬層之密合性、氧化銅層圖型化後之配線斷線評估中至少一項為B(實用上會有問題之水準) B: At least one of the evaluations of the wiring breakage after the adhesion of the metal layer and the pattern of the copper oxide layer is B (a practical level of problem)

C:相對於金屬層之密合性、氧化銅層圖型化後之配線斷線評估中至少一項為C(實用上有問題之水準) C: at least one of the evaluations of the wiring breakage after the adhesion of the metal layer and the pattern of the copper oxide layer is C (practical problem level)

實施例及比較例所使用之聚酯薄膜為,由下述方法準備之物。 The polyester film used in the examples and the comparative examples was prepared by the following method.

〈製造聚酯〉 <Manufacture of polyester> [聚酯(I)之製造方法] [Manufacturing Method of Polyester (I)]

以對苯二甲酸二甲酯100重量份與乙二醇60重量份 為開始原料,加入作為觸媒用之四丁氧基鈦酸酯後放入反應器內,以150℃為反應開始溫度,餾去甲醇的同時緩緩提升反應溫度,3小時後使其為230℃。4小時後實質結束酯交換反應。將該反應混合物移入聚縮合槽內,進行4小時聚縮合反應。即,由230℃將溫度緩緩升至280℃,又,由常壓緩緩進行減壓,使最終為0.3mmHg。反應開始後,藉由反應槽之攪拌動力變化,於極限黏度相當於0.55時停止反應,氮加壓下吐出聚合物,得極限黏度0.59、低聚物(酯環狀三聚物)含量0.89重量%的聚酯(I)。 100 parts by weight of dimethyl terephthalate and 60 parts by weight of ethylene glycol In order to start the raw material, tetrabutoxy titanate as a catalyst was added and placed in a reactor, and the reaction temperature was 150 ° C, and the reaction temperature was gradually raised while distilling off methanol, and it was 230 after 3 hours. °C. The transesterification reaction was substantially terminated after 4 hours. The reaction mixture was transferred to a polycondensation tank, and a polycondensation reaction was carried out for 4 hours. That is, the temperature was gradually raised to 280 ° C from 230 ° C, and the pressure was gradually reduced from normal pressure to a final value of 0.3 mmHg. After the start of the reaction, the reaction force was changed by the reaction vessel, and the reaction was stopped when the ultimate viscosity was equivalent to 0.55. The polymer was discharged under nitrogen pressure to obtain an ultimate viscosity of 0.59 and an oligomer (ester cyclic trimer) content of 0.89 by weight. % polyester (I).

[聚酯(II)之製造方法] [Method of Manufacturing Polyester (II)]

預先以160℃使聚酯(I)預備結晶化後,溫度220℃之氮環境下進行固相聚合,得極限黏度0.72、低聚物(酯環狀三聚物)含量0.46重量%的聚酯(II)。 The polyester (I) was preliminarily crystallized at 160 ° C, and solid phase polymerization was carried out under a nitrogen atmosphere at a temperature of 220 ° C to obtain a polyester having an ultimate viscosity of 0.72 and an oligomer (ester cyclic trimer) content of 0.46 wt%. (II).

[聚酯(III)之製造方法] [Method of Manufacturing Polyester (III)]

以對苯二甲酸二甲酯100重量份與乙二醇60重量份為開始原料,加入作為觸媒用之乙酸鎂四水鹽後放入反應器內,以150℃為反應開始溫度,餾去甲醇的同時緩緩提高反應溫度,3小時後使其為230℃。4小時後實質結束酯交換反應。將該反應混合物移入聚縮合槽內,加入正磷酸後加入二氧化鍺,進行4小時聚縮合反應。即,由230℃緩緩將溫度升至280℃。又,由常壓緩緩減壓,使最終為0.3mmHg。反應開始後藉由反應槽之攪拌動力變化,於 極限黏度相當於0.63時停止反應,氮加壓下吐出聚合物,得極限黏度0.63之聚酯(III)。 100 parts by weight of dimethyl terephthalate and 60 parts by weight of ethylene glycol were used as starting materials, and magnesium acetate tetrahydrate as a catalyst was added and placed in a reactor, and the reaction temperature was 150 ° C, and the mixture was distilled off. The reaction temperature was gradually raised while methanol was adjusted to 230 ° C after 3 hours. The transesterification reaction was substantially terminated after 4 hours. The reaction mixture was transferred to a polycondensation tank, and after adding orthophosphoric acid, cerium oxide was added to carry out a polycondensation reaction for 4 hours. That is, the temperature was gradually raised from 280 ° C to 280 ° C. Further, the pressure was gradually reduced by normal pressure to give a final value of 0.3 mmHg. After the start of the reaction, the stirring power of the reaction tank changes, When the ultimate viscosity is equivalent to 0.63, the reaction is stopped, and the polymer is discharged under nitrogen pressure to obtain a polyester (III) having an ultimate viscosity of 0.63.

[聚酯(IV)之製造方法] [Method of Manufacturing Polyester (IV)]

除了聚酯(I)之製造方法中,添加相對於聚酯之粒子含量為1.5重量%般平均粒徑0.3μm之分散於乙二醇的氧化鋁粒子外同樣製造,得聚酯(IV)。所得之聚酯(IV)的極限黏度0.59,低聚物(酯環狀三聚物)含量為0.87重量%。 In the production method of the polyester (I), a polyester (IV) was obtained in the same manner as in the case of adding alumina particles dispersed in ethylene glycol with an average particle diameter of 0.3 μm as a particle content of 1.5% by weight of the polyester. The obtained polyester (IV) had an ultimate viscosity of 0.59 and an oligomer (ester cyclic trimer) content of 0.87% by weight.

[聚酯(V)之製造方法] [Method of Manufacturing Polyester (V)]

除了有關氧化鋁粒子之平均粒徑不同為0.04μm外同聚酯(IV)製造,得聚酯(V)。所得之聚酯(V)的極限黏度為0.59,低聚物(酯環狀三聚物)含量為0.87重量%。 Polyester (V) was obtained except that the average particle diameter of the alumina particles was 0.04 μm and the polyester (IV) was produced. The obtained polyester (V) had an ultimate viscosity of 0.59 and an oligomer (ester cyclic trimer) content of 0.87% by weight.

[聚酯(VI)之製造方法] [Method of Manufacturing Polyester (VI)]

除了有關氧化鋁粒子之平均粒徑不同為0.8μm外同聚酯(IV)製造,得聚酯(VI)。所得之聚酯(VI)的極限黏度為0.59,低聚物(酯環狀三聚物)含量為0.87重量%。 Polyester (VI) was obtained except that the average particle diameter of the alumina particles was 0.8 μm and the polyester (IV) was produced. The obtained polyester (VI) had an ultimate viscosity of 0.59 and an oligomer (ester cyclic trimer) content of 0.87% by weight.

[聚酯(VII)之製造方法] [Method for Producing Polyester (VII)]

以對苯二甲酸二甲酯100重量份與乙二醇60重量份 為開始原料,加入作為觸媒用之乙酸鎂四水鹽0.09重量份後放入反應器內,以150℃為反應開始溫度,餾去甲醇的同時緩緩提高反應溫度,3小時後使其為230℃。4小時後實質停止酯交換反應。將乙基酸性磷酸酯0.04份加入該反應混合物後,加入三氧化銻0.04份進行4小時聚縮合反應。即,由230℃將溫度緩緩升至280℃。又,由常壓緩緩降壓,使最終為0.3mmHg。反應開始後藉由反應槽之攪拌動力變化,於極限黏度相當於0.63時停止反應,氮加壓下吐出聚合物。所得之聚酯(VII)的極限黏度為0.63。 100 parts by weight of dimethyl terephthalate and 60 parts by weight of ethylene glycol In order to start the raw material, 0.09 part by weight of magnesium acetate tetrahydrate as a catalyst was added and placed in a reactor, and the reaction temperature was 150 ° C, and the reaction temperature was gradually raised while distilling off methanol, and it was made to be 3 hours later. 230 ° C. The transesterification reaction was substantially stopped after 4 hours. After 0.04 part of ethyl acid phosphate was added to the reaction mixture, 0.04 part of antimony trioxide was added to carry out a polycondensation reaction for 4 hours. That is, the temperature was gradually raised from 280 ° C to 280 ° C. Moreover, the pressure is gradually lowered by the normal pressure to make the final 0.3 mmHg. After the start of the reaction, the stirring power of the reaction vessel was changed, and the reaction was stopped when the ultimate viscosity was equivalent to 0.63, and the polymer was discharged under nitrogen pressure. The resulting polyester (VII) had an ultimate viscosity of 0.63.

實施例1: Example 1:

以各自以89.5%、10%、0.5%之比例混合上述聚酯(II)、(III)、(IV)所得的混合原料作為a層之原料,以聚酯(I)100%之原料作為b層之原料,各自供給2台擠壓機,各以285℃熔化後,以a層為最外層(表層),b層為中間層之二種三層(aba)方式,於冷卻至40℃之鑄造轉筒上以層合聚酯薄膜厚度構成比a:b:a=2:19:2之條件下共擠壓,冷卻固化後得無配向薄片。其次利用輥周速差於薄膜溫度85℃下將縱方向延伸3.4倍後,將由下述表2所示塗佈劑組成所形成的塗佈液塗佈於薄膜兩面(相對於薄膜行走方向之上面為A面,下面為B面),使單面上乾燥後之塗佈量為0.012g/m2後,導入拉幅器中,以120℃延伸橫方向4.5倍,以230℃進 行熱處理後,橫方向上進行弛緩,以輥捲取薄膜,得設置厚23μm之塗佈層的兩面塗佈薄膜。又,構成表2所示之塗佈液的化合物例如下所述,表2中之數值單位為重量%。又,STD之微調整可為,以橫方向弛緩後之薄膜寬進行微調整。 The mixed raw materials obtained by mixing the above polyesters (II), (III), and (IV) in a ratio of 89.5%, 10%, and 0.5%, respectively, are used as raw materials of the layer a, and 100% of the raw materials of the polyester (I) are used as b. The raw materials of the layers are supplied to two extruders, each of which is melted at 285 ° C, and the a layer is the outermost layer (surface layer), and the b layer is the two layers of the intermediate layer (aba), and is cooled to 40 ° C. The casting drum was co-extruded under the condition that the thickness of the laminated polyester film was a:b:a=2:19:2, and the film was cooled and solidified to obtain an unoriented sheet. Next, by using a roll peripheral speed difference to extend the longitudinal direction by 3.4 times at a film temperature of 85 ° C, a coating liquid composed of a coating agent composition shown in Table 2 below was applied to both sides of the film (relative to the film traveling direction). It is the A surface, the lower side is the B surface), and the coating amount after drying on one surface is 0.012 g/m 2 , and then it is introduced into a tenter, and it is extended by the 4.5 degree of the horizontal direction by 120 degreeC, and heat-processing after 230 degreeC. The film was flanked in the transverse direction, and the film was taken up by a roll to obtain a double-coated film having a coating layer having a thickness of 23 μm. Further, the compounds constituting the coating liquid shown in Table 2 are as follows, and the numerical unit in Table 2 is % by weight. Moreover, the fine adjustment of the STD can be finely adjusted by the film width after the lateral relaxation.

(化合物例) (Compound example)

.含四級銨鹽之聚合物(A1): . Polymer containing a quaternary ammonium salt (A1):

2-羥基3-甲基丙烯氧基丙基三甲基銨鹽聚合物 2-hydroxy 3-methacryloxypropyltrimethylammonium salt polymer

對離子:甲基磺酸酯 數平均分子量:30000 Counter ion: Methanesulfonate Number average molecular weight: 30000

.含聚乙二醇之丙烯酸酯聚合物(B1): . Polyethylene glycol-containing acrylate polymer (B1):

含聚乙二醇之單丙烯酸酯聚合物 數平均分子量:20000 Monoacrylate polymer containing polyethylene glycol number average molecular weight: 20000

.含聚乙二醇之丙烯酸酯聚合物(B2): . Polyethylene glycol-containing acrylate polymer (B2):

辛氧基聚乙二醇-聚丙二醇單丙烯酸酯聚合物 數平均分子量:32000 Octyloxy polyethylene glycol-polypropylene glycol monoacrylate polymer number average molecular weight: 32000

.交聯劑(C):三聚氰胺交聯劑(DIC公司製:貝卡敏「MAS」) . Crosslinking agent (C): Melamine crosslinker (made by DIC: Bekamin "MAS")

.粒子(D):氧化鋁表面改質膠體二氧化矽(平均粒徑:50nm) . Particle (D): Alumina surface modified colloidal ceria (average particle size: 50 nm)

.黏合劑(E):聚乙烯醇(鹼化度88莫耳%,聚合度500) . Adhesive (E): polyvinyl alcohol (degree of alkalinity 88% by mole, degree of polymerization 500)

其次藉由濺鍍法於所得之兩面塗佈薄膜的雙面塗佈層表面上層合厚20nm之氧化銅層後,將圖型化之 光阻塗佈於該氧化銅層上,乾燥硬化後將所得之氧化銅層浸漬於4%之氯化鐵水溶液中進行蝕刻處理,得圖型化之兩面金屬層合薄膜。所得薄膜之特性如下述表7所示。 Next, a copper oxide layer having a thickness of 20 nm is laminated on the surface of the double-coated layer of the obtained double-coated film by a sputtering method, and then patterned. The photoresist is applied onto the copper oxide layer, dried and hardened, and the obtained copper oxide layer is immersed in a 4% aqueous solution of ferric chloride for etching treatment to obtain a patterned double-sided metal laminate film. The properties of the obtained film are shown in Table 7 below.

實施例2~17: Embodiments 2 to 17:

除了實施例1中由下述表2所示塗佈劑組成所形成之塗佈液、原料添加、縱延伸倍率、橫延伸倍率、主結晶溫度、厚度構成比、薄膜厚度及橫方向弛緩後之薄膜寬不同外,同實施例1製造方法,製得薄膜。 In addition to the coating liquid formed by the composition of the coating agent shown in Table 2 below in Example 1, the raw material addition, the longitudinal stretching ratio, the lateral stretching ratio, the main crystallization temperature, the thickness composition ratio, the film thickness, and the transverse direction relaxation A film was produced in the same manner as in the production method of Example 1 except that the film width was different.

實施例18: Example 18

除了變更實施例1之塗佈層的塗佈量外,同實施例1製造方法,製得薄膜。 A film was produced in the same manner as in the production method of Example 1 except that the coating amount of the coating layer of Example 1 was changed.

實施例19: Example 19

除了實施例1中橫延伸倍率、橫方向弛緩後之薄膜寬不同外,同實施例1製造方法,製得薄膜。 A film was produced in the same manner as in the production method of Example 1 except that the film was widened in the transverse stretching ratio and the transverse direction in Example 1.

實施例20: Example 20

除了實施例8中橫延伸倍率、橫方向弛緩後之薄膜寬不同外,同實施例8製造方法,製得薄膜。 A film was produced in the same manner as in the production method of Example 8 except that the film was widened in the transverse stretching ratio and the transverse direction in Example 8.

比較例1: Comparative Example 1:

除了實施例1中,各自以89.5%、10%、0.5%之比例 混合聚酯(I)、(III)、(IV)作為a層之原料外,同實施例1製造方法,製得薄膜。 Except for Example 1, each has a ratio of 89.5%, 10%, and 0.5%. A film was obtained in the same manner as in the production method of Example 1 except that the polyesters (I), (III) and (IV) were mixed as a raw material of the layer a.

比較例2~4: Comparative Example 2~4:

除了變更實施例1中由下述表2所示塗佈劑組成所形成之塗佈液外,同實施例1製造方法,製得薄膜。 A film was obtained in the same manner as in the production method of Example 1 except that the coating liquid formed of the coating agent composition shown in Table 2 below was changed in Example 1.

比較例5~7: Comparative Example 5~7:

除了實施例1中a層之原料不同外,同實施例1製造方法,製得薄膜。 A film was produced in the same manner as in Example 1 except that the raw materials of the layer a in Example 1 were different.

比較例8: Comparative Example 8:

將實施例1中表層之聚酯(IV)變更為聚酯(VI),同實施例1製造方法,製得兩面塗佈薄膜結果,而使兩面塗佈薄膜之表面粗化,故於「(18)銅層圖型化後之配線斷線評估」中,難以對最細部4μm之圖型化加工。所得薄膜之特性如下述表3~11所示。 The polyester (IV) in the surface layer of Example 1 was changed to polyester (VI), and the same method as in Example 1 was used to obtain a double-coated film, and the surface of the double-coated film was roughened. 18) In the evaluation of wiring breakage after patterning of the copper layer, it is difficult to pattern the 4 μm of the finest part. The characteristics of the obtained film are shown in Tables 3 to 11 below.

比較例9: Comparative Example 9:

除了實施例1中未設置塗佈層外同實施例1製造方法,製得薄膜。 A film was produced in the same manner as in Example 1 except that the coating layer was not provided in Example 1.

比較例10: Comparative Example 10:

除了實施例1中,各別以10%、0.5%、89.5%之比例 混合聚酯(III)、(IV)、(VII)作為a層之原料外,同實施例1製造方法,製得薄膜。 Except for Example 1, each has a ratio of 10%, 0.5%, and 89.5%. A film was obtained in the same manner as in the production method of Example 1 except that the polyester (III), (IV), and (VII) were mixed as a raw material of the layer a.

上述實施例及比較例所使用之塗佈層的塗佈劑組成如下述表2所示。 The coating composition of the coating layer used in the above examples and comparative examples is shown in Table 2 below.

上述實施例及比較例所使用之聚酯中,表層、中間層之原料添加如下述表3~5所示。 In the polyesters used in the above examples and comparative examples, the raw materials of the surface layer and the intermediate layer were added as shown in Tables 3 to 5 below.

上述實施例及比較例所得薄膜之特性如下述表6~8所示。 The properties of the films obtained in the above examples and comparative examples are shown in Tables 6 to 8 below.

產業上利用可能性 Industrial use possibility

本發明之兩面金屬層合薄膜適用於例如可撓性兩面電路基板用途,觸控面板用構成構件(例如導電性薄膜等)。 The double-sided metal laminate film of the present invention is suitably used for, for example, a flexible double-sided circuit board application, and a constituent member for a touch panel (for example, a conductive film or the like).

Claims (5)

一種兩面金屬層合薄膜,其特徵為,聚酯薄膜兩面具有由含有含四級銨鹽基之化合物、含聚乙二醇之丙烯酸酯聚合物及交聯劑之塗佈液所形成的塗佈層,該塗佈層上各自層合金屬層。 A two-sided metal laminate film characterized in that the polyester film has coating on both sides thereof with a coating liquid containing a compound containing a quaternary ammonium salt group, an acrylate polymer containing polyethylene glycol, and a crosslinking agent. Layers, each of which is laminated on the coating layer. 如請求項1之兩面金屬層合薄膜,其中相對於形成塗佈層之塗佈液中全部固體成分之比例中,含四級銨鹽基之化合物的含量為20~70重量%,含聚乙二醇之聚合物的含量為5~40重量%,交聯劑之含量為10~60重量%。 The two-layer metal laminated film of claim 1, wherein the content of the compound containing a quaternary ammonium salt group is 20 to 70% by weight, based on the ratio of all solid components in the coating liquid for forming the coating layer, comprising polyethylene The content of the polymer of the diol is 5 to 40% by weight, and the content of the crosslinking agent is 10 to 60% by weight. 如請求項1或2之兩面金屬層合薄膜,其中金屬層為被圖型化之金屬層。 A two-sided metal laminate film according to claim 1 or 2, wherein the metal layer is a patterned metal layer. 如請求項1~3中任一項之兩面金屬層合薄膜,其中金屬層為銅層。 The two-sided metal laminate film according to any one of claims 1 to 3, wherein the metal layer is a copper layer. 如請求項1~4中任一項之兩面金屬層合薄膜,其為符合下述式|SMD-STD|≦0.5(上述式中,SMD為表示薄膜行走方向(MD)之收縮率(%),STD表示與薄膜行走方向正交之方向(TD)的收縮率(%))。 The two-sided metal laminate film according to any one of claims 1 to 4, which is in accordance with the following formula: SMD-STD|≦0.5 (in the above formula, SMD is a shrinkage ratio (%) indicating a film running direction (MD) STD indicates the shrinkage ratio (%) in the direction (TD) orthogonal to the film running direction.
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