TW201629999A - Transformer - Google Patents

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Publication number
TW201629999A
TW201629999A TW105103183A TW105103183A TW201629999A TW 201629999 A TW201629999 A TW 201629999A TW 105103183 A TW105103183 A TW 105103183A TW 105103183 A TW105103183 A TW 105103183A TW 201629999 A TW201629999 A TW 201629999A
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Taiwan
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block
core
supporting
transformer
distance
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TW105103183A
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Chinese (zh)
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TWI625741B (en
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Takashi Ishigami
Takahide Matsuo
Naoyuki Kurita
Akira Nishimizu
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Hitachi Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/26Fastening parts of the core together; Fastening or mounting the core on casing or support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F30/00Fixed transformers not covered by group H01F19/00

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Coils Of Transformers For General Uses (AREA)
  • Regulation Of General Use Transformers (AREA)

Abstract

A transformer using a wound iron core is provided with, at least: a tubular coil formed by winding an electric wire so as to cause a large-sized wound iron core to stand upright in order to prevent the wound iron core from buckling or falling, and so as to suppress internal stresses in the wound iron core in order to prevent an increase in iron loss and noise; a wound iron core formed in ring shape by layering magnetic material, and incorporated into a hollow portion of the coil; and a frame supporting the coil and the wound iron core, wherein the wound iron core comprises multiple blocks that are concentric and divided into at least inner and outer blocks, and the insides of the upper sides of the inner and outer blocks of the wound iron core are supported in such a way as to be oriented vertically upwards by a plurality of plate-like members coupled to the frame.

Description

變壓器 transformer

本發明係關於一種使用捲鐵心之變壓器。 The present invention relates to a transformer using a wound core.

世界性之地球溫暖化現象正變得嚴重化,迫切尋求一種用以有效活用能源而削減二氧化碳(CO2)之排出量之技術。此處,非晶箔體與矽鋼板相比,磁導率(10000~>1000~:矽鋼板)更高且鐵損低(W10/50=0.1W<1W:矽鋼板)。將該非晶箔體用於捲鐵心之變壓器相較於將矽鋼板用於捲鐵心之變壓器可大幅度地削減待機電力。例如,若利用三相三柱、66kV/25MVA之變壓器進行估算,則藉由將鐵心之材料自矽鋼板改變為非晶箔體,可削減74kW之待機電力。 The global warming of the world is becoming more serious, and a technology for reducing the emission of carbon dioxide (CO 2 ) to effectively use energy is urgently sought. Here, the amorphous foil has a higher magnetic permeability (10000~>1000~: 矽 steel plate) and lower iron loss than the 矽 steel plate (W10/50=0.1W<1W: 矽 steel plate). The transformer using the amorphous foil for the wound core can greatly reduce the standby power compared to the transformer using the tantalum steel sheet for the wound core. For example, if the three-phase three-column and 66kV/25MVA transformer are used for estimation, the standby power of 74 kW can be reduced by changing the material of the core from the 矽 steel plate to the amorphous foil.

圖1係表示使用捲鐵心之三相五柱之變壓器3之圖。排列三個由樹脂模塑而成之筒狀之線圈1,將使用矽鋼板或非晶箔體之捲鐵心2組入至其等之中空部。 Fig. 1 is a view showing a three-phase five-column transformer 3 using a wound core. Three cylindrical coils 1 molded of a resin are arranged, and a rolled core 2 using a tantalum steel sheet or an amorphous foil is placed in a hollow portion thereof.

圖2係表示將捲鐵心2組裝於線圈1之狀況之圖。打開使矽鋼板或非晶箔體積層而成為環狀之捲鐵心2之一部分,將直線部以進入至線圈1之內部之方式插入其中。其後,閉合自線圈1之下端突出之捲鐵心之打開部,藉此組裝如圖1之變壓器3。現狀為,於捲鐵心廣泛使用有厚度0.23mm左右之矽鋼板,但藉由將其改變為厚度25μm左右之非晶箔體,可使變壓器之效率大幅提高。 FIG. 2 is a view showing a state in which the wound core 2 is assembled to the coil 1. A part of the wound core 2 which is a ring-shaped steel sheet or an amorphous foil is opened, and the straight portion is inserted into the inside of the coil 1 so as to enter the inside of the coil 1. Thereafter, the opening portion of the winding core protruding from the lower end of the coil 1 is closed, thereby assembling the transformer 3 of Fig. 1. In the current situation, a tantalum steel sheet having a thickness of about 0.23 mm is widely used in a rolled core, but the efficiency of the transformer can be greatly improved by changing it to an amorphous foil having a thickness of about 25 μm.

先前,對於高電壓、大電容(例如66kV、25MVA左右)之變壓器,使用矽鋼板之疊片鐵心,但根據如上之背景而具有欲使用非晶捲 鐵心之要求。然而,非晶箔體之厚度較薄而為脆弱之素材,故而若使捲鐵心2大型化,則如圖3所示般因自重產生屈曲而無法豎立。 Previously, for transformers with high voltage and large capacitance (for example, about 66 kV, 25 MVA), a laminated core of a bismuth steel plate was used, but according to the above background, there is an amorphous roll to be used. The requirements of the iron core. However, since the thickness of the amorphous foil is thin and is a fragile material, if the core 2 is increased in size, as shown in FIG. 3, buckling occurs due to its own weight and it is impossible to stand up.

又,於圖1所示之變壓器3中,線圈1被樹脂模塑而成為塊狀,線圈1經由間隔件5而承受捲鐵心2之自重之一部分。然而,若使變壓器大型化,則無法進行線圈之樹脂模塑,因捲鐵心2之重量而有線圈1破損之危險。 Further, in the transformer 3 shown in Fig. 1, the coil 1 is resin-molded into a block shape, and the coil 1 receives a part of the weight of the wound core 2 via the spacer 5. However, if the transformer is increased in size, resin molding of the coil cannot be performed, and the coil 1 may be damaged due to the weight of the wound core 2.

因此,國內生產之非晶變壓器之最高級別為三相三柱、6.6kV/2MVA,所使用之捲鐵心之總質量之極限為2t左右。 Therefore, the highest level of domestically produced amorphous transformers is three-phase three-column, 6.6kV/2MVA, and the total mass of the wound core used is about 2t.

因此,為了維持鐵心大型化之變壓器之性能,必須減少因自重而施加於鐵心之應力。圖4係表示於對非晶捲鐵心之一部分施加壓力時鐵損相對於磁通密度之實測值之圖。對圖之右側所示之捲鐵心之加壓部(以圖示之尺寸,加壓部之質量為7.6kg),自箭頭方向施加壓力。如圖之左側之曲線圖所示可知,隨著壓力增加,鐵損變大。 Therefore, in order to maintain the performance of the transformer in which the core is large, it is necessary to reduce the stress applied to the core due to its own weight. Fig. 4 is a graph showing measured values of iron loss versus magnetic flux density when pressure is applied to a portion of the amorphous rolled core. The pressing portion of the winding core shown in the right side of the figure (the size of the pressing portion is 7.6 kg in the size shown) is applied from the direction of the arrow. As shown in the graph on the left side of the figure, as the pressure increases, the iron loss becomes large.

又,由非專利文獻1已知,若對鐵心施加應力則噪音亦增加。因此,為了抑制鐵損與噪音之增加,必需使捲鐵心內部之應力變小之支持構造。 Further, it is known from Non-Patent Document 1 that noise is also increased when stress is applied to the iron core. Therefore, in order to suppress an increase in iron loss and noise, it is necessary to have a support structure in which the stress inside the wound core is reduced.

此處,作為於非晶捲鐵心之周圍設置有支持構件之公知例,可列舉專利文獻1(日本專利特開2013-8808號公報)。於該公知例中揭示有如下構造:為了減少施加於線圈之負載以防止損傷,藉由安裝於欄狀之支持構件之橫跨構件而鉛直朝上地支持捲鐵心之上部邊內側;但對於捲鐵心之內部應力之減少效果未進行敍述。 Here, a known example in which a support member is provided around the amorphous coil core is disclosed in Patent Document 1 (Japanese Patent Laid-Open Publication No. 2013-8808). In the known example, the following structure is disclosed: in order to reduce the load applied to the coil to prevent damage, the upper side of the upper side of the core is supported vertically by being mounted on the cross member of the column-shaped support member; The effect of reducing the internal stress of the core is not described.

因此,於圖5中,表示藉由模擬對取決於捲鐵心之上部邊內側之支持之有無的內部應力進行解析所得之結果。如該解析結果(模擬結果)所示,藉由(2)之總括地支持捲鐵心6及7之上部邊內側,可使因自重產生之應力上下分散,與(1)之無支持地豎立時相比可使內部應力減少。 Therefore, in Fig. 5, the result of analyzing the internal stress depending on the presence or absence of the support of the inner side of the upper side of the wound core is shown. As shown in the analysis result (simulation result), the inner side of the upper side of the winding cores 6 and 7 is supported by the total of (2), and the stress generated by the self-weight can be dispersed up and down, and when the (1) is erected without support. The internal stress can be reduced compared to the internal stress.

然而,為了進一步推進變壓器之性能提高,不僅必需支持上述捲鐵心之上部邊內側之支持構件,進而亦必需減少捲鐵心之內部應力之構造。 However, in order to further advance the performance improvement of the transformer, it is necessary to support not only the supporting member on the inner side of the upper side of the above-mentioned rolled core but also the structure of the internal stress of the wound core.

再者,雖列舉使用非晶之捲鐵心之高效率之變壓器為例對背景技術進行了說明,但即便為矽鋼板之捲鐵心亦同樣會於大型化時難以立起,且必需抑制鐵損增加之支持構造。 Further, although the background art has been described by taking a high-efficiency transformer using an amorphous coil core as an example, even if it is a rolled core of a tantalum steel sheet, it is difficult to stand up when it is enlarged, and it is necessary to suppress an increase in iron loss. Support structure.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

專利文獻1:日本專利特開2013-8808號公報 Patent Document 1: Japanese Patent Laid-Open Publication No. 2013-8808

[非專利文獻] [Non-patent literature]

非專利文獻1:Yingying WANG, Other 4 coauthors, Experimental Study of Testing Models for Low Noise Amorphous Alloy Core Power Transformers, 2010 International Conference on Electrical and Control Engineering, pp3725 - 3728(2010) Non-Patent Document 1: Yingying WANG, Other 4 coauthors, Experimental Study of Testing Models for Low Noise Amorphous Alloy Core Power Transformers, 2010 International Conference on Electrical and Control Engineering, pp3725 - 3728 (2010)

本發明所欲解決之課題為,於使用捲鐵心之變壓器中,使該捲鐵心立起以防止大型捲鐵心之屈曲或倒下,且將捲鐵心之內部應力抑制得較低而防止鐵損及噪音之增加。 The problem to be solved by the present invention is that in a transformer using a wound core, the core of the coil is raised to prevent buckling or falling of the large coil core, and the internal stress of the coil core is suppressed to be low to prevent iron loss and The increase in noise.

本發明之變壓器之最主要之特徵在於至少包含:筒狀之線圈,其係將電線捲繞而構成;捲鐵心,其係使磁性材料積層成為環狀並組入至線圈之中空部;以及框架,其支持線圈及捲鐵心;由呈同心狀且至少分割為內側及外側之複數個塊體構成捲鐵心,並且藉由與框架連接之複數個板狀構件,分別各自鉛直朝上地支持內側塊體及外側塊體之各捲鐵心之上部邊內側。 The most important feature of the transformer of the present invention is that it comprises at least: a cylindrical coil which is formed by winding a wire; and a rolled core which is formed by laminating a magnetic material into a ring shape and incorporated into a hollow portion of the coil; Supporting a coil and a coil core; forming a coil core from a plurality of blocks concentrically divided into at least an inner side and an outer side, and supporting the inner block vertically by a plurality of plate-like members connected to the frame The inner side of the upper side of each of the cores of the body and the outer block.

根據本發明,將捲鐵心分為同心之複數個塊體而支持,藉此可減少上部支持部之內部應力。又,藉由調整上下之鐵心支持面之位置,可進一步減少捲鐵心之內部應力。藉此,可實現組入有大型捲鐵心之變壓器之高效率化(鐵損之減少)及低噪音化。 According to the present invention, the winding core is supported by dividing into a plurality of concentric blocks, whereby the internal stress of the upper support portion can be reduced. Moreover, by adjusting the position of the upper and lower core support faces, the internal stress of the wound core can be further reduced. Thereby, it is possible to achieve high efficiency (reduction in iron loss) and low noise in the transformer in which a large-sized coil core is incorporated.

1‧‧‧線圈 1‧‧‧ coil

2‧‧‧捲鐵心 2‧‧‧Volume core

3‧‧‧變壓器 3‧‧‧Transformers

4‧‧‧底座 4‧‧‧Base

5‧‧‧間隔件 5‧‧‧ spacers

6‧‧‧內側捲鐵心 6‧‧‧Inside wound core

7‧‧‧外側捲鐵心 7‧‧‧Outer rolled core

8‧‧‧同心之捲鐵心群 8‧‧‧Concentric Hearts

9‧‧‧支持板 9‧‧‧Support board

10‧‧‧框架 10‧‧‧Frame

11‧‧‧導件 11‧‧‧ Guides

12‧‧‧第一支持板 12‧‧‧First Support Board

13‧‧‧第二支持板 13‧‧‧second support board

14‧‧‧棒狀構件 14‧‧‧ rod members

15‧‧‧間隔件(高度方向位置調整用) 15‧‧‧ Spacer (for height position adjustment)

16‧‧‧框架10之支柱 16‧‧‧The pillar of Framework 10

h‧‧‧捲鐵心之上部因自重而變形之量 h‧‧‧The amount of deformation of the upper part of the core due to its own weight

hi‧‧‧內側捲鐵心之上部因自重而變形之量 Hi‧‧‧The amount of deformation of the upper part of the inner core of the inner core due to its own weight

ho‧‧‧外側捲鐵心之上部因自重而變形之量 ho‧‧‧The amount of deformation of the upper part of the outer core of the outer core due to its own weight

L‧‧‧支持捲鐵心之上部邊內側之支持面位置與支持其下部邊外側之支持面位置間之距離 L‧‧‧Supports the distance between the support surface of the upper side of the upper core and the position of the support surface supporting the outer side of the lower side

Lc‧‧‧捲鐵心之上部邊內側位置與下部邊外側位置間之距離 Lc‧‧‧Distance between the upper inner side of the core and the outer side of the lower side

Li‧‧‧支持內側捲鐵心之上部邊內側之支持面位置與支持外側捲鐵心之下部邊外側之支持面位置間之距離 Li‧‧‧Supports the distance between the support surface position on the inner side of the upper side of the inner core and the support surface position on the outer side of the lower side of the outer core

Lic‧‧‧內側捲鐵心之上部邊內側位置與外側捲鐵心之下部邊外側位置間之距離 Lic‧‧‧The distance between the inner side of the upper side of the inner core and the outer side of the lower side of the outer core

Lo‧‧‧支持外側捲鐵心之上部邊內側之支持面位置與支持其下部邊外側之支持面位置間之距離 Lo‧‧‧Supports the distance between the support surface of the upper side of the outer core and the position of the support surface supporting the outer side of the lower side

Loc‧‧‧外側捲鐵心之上部邊內側位置與其下部邊外側位置間之距離 Loc‧‧‧The distance between the inner side of the upper side of the outer core and the outer side of the lower side

Rc‧‧‧捲鐵心之內側R之大小 Rc‧‧‧The size of the inner side of the core of the core

Rp‧‧‧大於捲鐵心之內側R之大小之R Rp‧‧‧ is larger than the size of the inner side of the coil core R

圖1係表示使用捲鐵心之先前之三相五柱之變壓器的圖。 Figure 1 is a diagram showing a transformer of a previous three-phase five-column using a wound core.

圖2係表示先前之三相五柱之變壓器之捲鐵心之組裝步驟的圖。 Fig. 2 is a view showing the assembly steps of the winding core of the prior three-phase five-column transformer.

圖3係表示捲鐵心屈曲之情況之圖。 Fig. 3 is a view showing a state in which the wound core is bent.

圖4係表示對捲鐵心施加壓力時之鐵損之實測結果之圖。 Fig. 4 is a graph showing the measured results of iron loss when pressure is applied to the wound core.

圖5(1)、(2)係表示對取決於捲鐵心之上部邊內側之支持之有無的內部應力進行解析所得之結果之圖。 Fig. 5 (1) and (2) show the results of analyzing the internal stress depending on the presence or absence of the support of the inner side of the upper side of the wound core.

圖6(1)、(2)係表示對針對每一塊體分割支持捲鐵心之上部時之內部應力進行解析所得之結果的圖。 FIGS. 6(1) and (2) are diagrams showing the results of analyzing the internal stress when the upper portion of the support core is divided for each block.

圖7係說明捲鐵心之上下支持面之位置關係之圖。 Fig. 7 is a view showing the positional relationship of the upper and lower support faces of the wound core.

圖8(1)~(4)係表示針對捲鐵心之上下支持面之每種尺寸設定對內部應力進行解析所得之結果的圖。 8(1) to (4) are diagrams showing the results of analyzing the internal stress for each size setting of the upper and lower support faces of the wound core.

圖9係表示內側捲鐵心與外側捲鐵心之圖。 Fig. 9 is a view showing the inner winding core and the outer winding core.

圖10係表示將2塊內側捲鐵心、3塊外側捲鐵心及線圈組合而成之狀態之圖。 Fig. 10 is a view showing a state in which two inner winding cores, three outer winding cores, and coils are combined.

圖11係將2塊內側捲鐵心、3塊外側捲鐵心及線圈組合而成之狀態之剖視圖。 Fig. 11 is a cross-sectional view showing a state in which two inner winding cores, three outer winding cores, and coils are combined.

圖12係實施例1之單相三柱之變壓器之立體圖。 Figure 12 is a perspective view of the single-phase three-column transformer of the first embodiment.

圖13係實施例1之單相三柱之變壓器之三面圖。 Figure 13 is a three-sided view of the single-phase three-column transformer of the first embodiment.

圖14係表示實施例1之內側捲鐵心與外側捲鐵心之圖。 Fig. 14 is a view showing the inner winding core and the outer winding core of the first embodiment.

圖15係表示於實施例1之變壓器中所使用之框架之圖。 Fig. 15 is a view showing a frame used in the transformer of the first embodiment.

圖16表示於框架僅安裝有實施例1之變壓器之內側捲鐵心之狀 態。 Figure 16 shows the shape of the inner winding core of the transformer of the embodiment 1 in which only the frame of the embodiment 1 is mounted. state.

圖17係實施例2之單相三柱之變壓器之立體圖。 Figure 17 is a perspective view of the single-phase three-column transformer of the second embodiment.

圖18係卸除實施例2之變壓器之外側捲鐵心之情況之立體圖。 Fig. 18 is a perspective view showing a state in which the outer side of the transformer of the second embodiment is removed.

圖19係說明分別藉由第一及第二支持板分割支持內側及外側捲鐵心之情形時之捲鐵心之上下支持面之位置關係的圖。 Fig. 19 is a view for explaining the positional relationship between the upper and lower support faces of the winding core when the inner and outer winding cores are supported by the first and second support plates, respectively.

圖20係說明以支持板一個部位支持分割為內側及外側捲鐵心之兩捲鐵心之情形時的捲鐵心之上下支持面之位置關係之圖。 Fig. 20 is a view for explaining the positional relationship between the upper and lower support faces of the wound core when one portion of the support plate supports the two cores of the inner and outer rolled cores.

圖21係實施例3之單相三柱之變壓器之立體圖。 Figure 21 is a perspective view of a single-phase three-column transformer of Embodiment 3.

圖22係實施例3之單相三柱之變壓器之三面圖。 Figure 22 is a three-side view of the single-phase three-column transformer of the third embodiment.

圖23係表示於實施例3之變壓器中所使用之框架之圖。 Fig. 23 is a view showing a frame used in the transformer of the third embodiment.

圖24係實施例4之單相三柱之變壓器之三面圖。 Figure 24 is a three-side view of the single-phase three-column transformer of the fourth embodiment.

圖25係表示於實施例5之變壓器中所使用之第一支持板及第二支持板之構造的圖。 Fig. 25 is a view showing the structure of a first support plate and a second support plate used in the transformer of the fifth embodiment.

圖26(1)、(2)係表示對藉由實施例5之變壓器之支持板構造之應力減少效果進行解析所得之結果的圖。 26(1) and (2) are diagrams showing the results of analyzing the stress reduction effect of the support plate structure of the transformer of the fifth embodiment.

首先,對本發明之實施形態之基本概念進行說明。 First, the basic concept of the embodiment of the present invention will be described.

圖6係表示對作為同心之2塊非晶捲鐵心的內側捲鐵心6及外側捲鐵心7之內部應力,於(1)之總括地支持上部邊內側之情形、及(2)之分為內側捲鐵心6與外側捲鐵心7而分別分割支持上部邊內側各者之情形的2個條件下,解析內部應力所得之結果(模擬結果)的圖。 Fig. 6 is a view showing the internal stress of the inner core 6 and the outer core 7 of the two amorphous coil cores which are concentric, and the inner side of the upper side is supported by (1), and the inner side of (2) is divided. A graph showing the result of the internal stress (simulation result) under the two conditions of the case where the rolled core 6 and the outer rolled core 7 are respectively divided and supported on the inner side of the upper side.

即便如(1)般總括地支持捲鐵心之上部邊內側之情形,亦可使應力分散於捲鐵心之上下。因此,於如(2)般分割而分別支持同心之內側捲鐵心6及外側捲鐵心7之上部邊內側之情形時,可進一步減少捲鐵心上部之內部應力。 Even if the inner side of the upper side of the wound core is supported in a general manner as in (1), the stress can be dispersed above and below the wound core. Therefore, when the inner side of the concentric inner core 6 and the outer side of the outer core 7 are respectively supported as divided as in (2), the internal stress of the upper portion of the core can be further reduced.

基於該結果,本發明採用如下構造作為實施形態:將捲鐵心分 割為同心狀之複數個塊體,並藉由與框架連接之複數個板狀構件,鉛直朝上地支持各塊體之捲鐵心之上部邊內側。 Based on the result, the present invention adopts the following configuration as an embodiment: dividing the core of the coil The plurality of blocks are concentrically cut, and a plurality of plate-like members connected to the frame support the inner side of the upper side of the winding core of each block vertically upward.

再者,於以下之實施例之說明中,作為同心狀之複數個塊體,表示了內側捲鐵心及外側捲鐵心之2段之情形,但根據變壓器之尺寸等規格亦可設為3段以上。又,對於捲鐵心之深度方向,於以下之實施例中,亦設為外側3塊及內側2塊,但當然並不限制於該數量,亦可為除此以外之組合。 In the following description of the embodiments, a plurality of blocks of concentric shape indicate two stages of the inner winding core and the outer winding core. However, the size of the transformer or the like may be three or more. . Further, in the following embodiments, the depth direction of the winding core is also set to be three outer blocks and two inner blocks, but it is of course not limited to the number, and may be a combination other than the above.

另一方面,圖7係說明捲鐵心之上下支持面之位置關係之圖。如圖7所示,於自重未加諸其上之狀態(將捲鐵心放平之狀態)下(正中之圖),將捲鐵心2之上部邊內側位置與下部邊外側位置間之距離設為Lc。又,於使捲鐵心2無支持地立起之情形時(右圖),將捲鐵心2之上部因自重而變形之量設為h。對於支持面,將支持捲鐵心2之上部邊內側之支持面位置(圖7之支持板9之上表面位置)與支持其下部邊外側之支持面位置間之距離設為L(左圖)。 On the other hand, Fig. 7 is a view for explaining the positional relationship of the upper and lower support faces of the wound core. As shown in Fig. 7, in the state in which the self-weight is not applied (the state in which the core is laid flat) (the figure in the center), the distance between the inner side of the upper side of the rolled core 2 and the outer side of the lower side is set as Lc. Further, when the core 2 is raised without support (right), the amount of deformation of the upper portion of the core 2 due to its own weight is h. For the support surface, the distance between the support surface position supporting the inner side of the upper core 2 (the upper surface position of the support plate 9 in Fig. 7) and the support surface position supporting the outer side of the lower side is set to L (left).

而且,圖8係表示將圖7所示之距離L(支持捲鐵心之上部邊內側之支持面位置與支持下部邊外側之支持面位置間之距離)設定為小於Lc(捲鐵心之上部邊內側位置與下部外側邊位置間之距離)之值而對施加於捲鐵心之內部應力進行解析所得之結果(模擬結果)的圖。於圖8中,於(1)表示L=Lc之情形,於(2)~(4)表示L<Lc之3種情形之各解析結果。可理解的是,若使L略微小於Lc,則可使捲鐵心之內部應力減少。於此情形時,藉由如(2)所示般,設定為L=Lc-h/4,內部應力變得最小。但,捲鐵心之上部因自重而變形之量h與Lc相比為極小之大小,故而即便滿足L<Lc,L亦成為略微小於Lc之距離。 Further, Fig. 8 shows that the distance L shown in Fig. 7 (the distance between the support surface position on the inner side of the upper side of the support core and the support surface position on the outer side of the support lower side) is set to be smaller than Lc (the upper side of the upper side of the wound core) A graph showing the result (simulation result) of analyzing the internal stress applied to the wound core by the value of the distance between the position and the position of the lower outer side. In FIG. 8, (1) shows the case of L=Lc, and (2)-(4) shows the analysis result of the three cases of L<Lc. It can be understood that if L is slightly smaller than Lc, the internal stress of the wound core can be reduced. In this case, by setting L = Lc - h / 4 as shown in (2), the internal stress becomes minimum. However, the amount h of deformation of the upper portion of the wound core due to its own weight is extremely small compared to Lc, so even if L < Lc is satisfied, L becomes a distance slightly smaller than Lc.

基於該結果,作為本發明之又一實施形態,使變壓器具有調整上述距離L(支持捲鐵心之上部邊內側之支持面位置與支持下部邊外側之支持面位置間之距離)之機構,將該距離L設定得小於上述距離 Lc(支持捲鐵心之上部邊內側之支持面位置與支持下部邊外側之支持面位置間之距離)(L<Lc)。 According to still another aspect of the present invention, the transformer has a mechanism for adjusting the distance L (the distance between the support surface position supporting the inner side of the upper side of the wound core and the support surface position supporting the outer side of the lower side). The distance L is set smaller than the above distance Lc (supports the distance between the support surface position on the inner side of the upper side of the wound core and the support surface position on the outer side of the lower support side) (L < Lc).

其次,以單相三柱之變壓器為例,使用圖9~圖25依序對本發明之實施例1~5進行說明。於對各實施例進行說明時,對構成單相三柱之變壓器之捲鐵心及線圈進行說明。 Next, a single-phase three-column transformer will be taken as an example, and Embodiments 1 to 5 of the present invention will be sequentially described using Figs. 9 to 25 . In the description of each embodiment, a winding core and a coil constituting a single-phase three-column transformer will be described.

圖9係表示用於變壓器之內側捲鐵心6與外側捲鐵心7之圖。各捲鐵心係使非晶箔體或矽鋼板積層而捲取為模具並為了矯直施加退火而形成。 Fig. 9 is a view showing the inner winding core 6 and the outer winding core 7 for the transformer. Each of the wound cores is formed by laminating an amorphous foil or a tantalum steel sheet and winding it into a mold, and applying annealing for straightening.

圖10係表示將2塊內側捲鐵心、3塊外側捲鐵心及線圈組合而成之狀態之圖。如圖10所示,將2塊內側捲鐵心6與3塊外側捲鐵心7組合而構成同心之捲鐵心群8。於單相三柱之變壓器中,排列兩個該捲鐵心群8,且將左右之捲鐵心群之直線部組合而成之中央部分插入至線圈1。 Fig. 10 is a view showing a state in which two inner winding cores, three outer winding cores, and coils are combined. As shown in FIG. 10, two inner winding cores 6 and three outer winding cores 7 are combined to form a concentric core group 8. In the single-phase three-column transformer, two winding core groups 8 are arranged, and a central portion in which the straight portions of the right and left winding core groups are combined is inserted into the coil 1.

圖11係表示圖10之面A中之剖視圖之圖。藉由將左右排列之2個捲鐵心群8(鐵心10塊)組合,使線圈1內之捲鐵心之剖面(圖中之斜線部)接近於圓形。 Figure 11 is a cross-sectional view showing the face A of Figure 10 . By combining the two winding core groups 8 (10 cores) arranged side by side, the cross section (hatched portion in the drawing) of the wound core in the coil 1 is made close to a circular shape.

[實施例1] [Example 1]

圖12係本發明之實施例1之變壓器之立體圖。圖13係該變壓器之三面圖。又,圖14係表示該變壓器之內側捲鐵心6與外側捲鐵心7之圖。於實施1之形態之情形時,以如圖14所示般於將內側捲鐵心6與外側捲鐵心7組合時於兩鐵心之上部邊產生間隙之方式,預先決定各捲鐵心之尺寸。 Figure 12 is a perspective view of a transformer of Embodiment 1 of the present invention. Figure 13 is a three-sided view of the transformer. Further, Fig. 14 is a view showing the inner winding core 6 and the outer winding core 7 of the transformer. In the case of the embodiment 1, the size of each of the wound cores is determined in advance so as to form a gap between the inner cores 6 and the outer cores 7 as shown in FIG.

其次,藉由圖12及13,對實施例1之變壓器之構造進行說明。 Next, the structure of the transformer of the first embodiment will be described with reference to Figs. 12 and 13 .

於2塊內側捲鐵心之上部邊內側配置第一支持板12,於3塊外側捲鐵心之上部邊內側配置第二支持板13。藉由第一支持板12鉛直朝上地支持內側捲鐵心6,藉由第二支持板13鉛直朝上地支持外側捲鐵心 7。而且,藉由與第一支持板12及第二支持板13連接之框架10,鉛直朝上地支持1個捲鐵心群8(鐵心5塊)。 The first support plate 12 is disposed on the inner side of the upper side of the two inner cores, and the second support plate 13 is disposed on the inner side of the upper side of the three outer cores. The inner coil core 6 is supported by the first support plate 12 vertically upward, and the outer coil core is supported by the second support plate 13 vertically upward. 7. Further, by the frame 10 connected to the first support plate 12 and the second support plate 13, one roll core group 8 (core 5 pieces) is supported vertically upward.

圖15係卸除捲鐵心群與線圈之框架10之立體圖。於第一支持板12及第二支持板13之各上部,設置用以決定內側捲鐵心6及外側捲鐵心7之位置之導件11(但,於圖15中,第一支持板12上之後方之2個導件2被隱藏而無法觀察到)。 Figure 15 is a perspective view of the frame 10 with the core group and the coil removed. Guide members 11 for determining the positions of the inner coil core 6 and the outer coil core 7 are provided on the upper portions of the first support plate 12 and the second support plate 13 (however, after the first support plate 12 in FIG. 15 The two guides 2 of the square are hidden and cannot be observed).

圖16係表示於框架10僅組裝有內側捲鐵心6之狀態之圖。如圖示般,於安裝於框架10之第一支持板12載置並安裝內側捲鐵心6之上部邊。其後,自該狀態,如圖15所示般,將支撐第二支持板13之棒狀構件14安裝於第一支持板12之上後,於其上安裝第二支持板13。繼而,最後將外側捲鐵心7之上部邊載置並安裝於第二支持板13。藉此,最終成為圖12所示之構造。 Fig. 16 is a view showing a state in which only the inner winding core 6 is assembled to the frame 10. As shown in the figure, the upper side of the inner coil core 6 is placed and mounted on the first support plate 12 attached to the frame 10. Thereafter, from this state, as shown in Fig. 15, after the rod-shaped member 14 supporting the second support plate 13 is mounted on the first support plate 12, the second support plate 13 is mounted thereon. Then, the upper side of the outer winding core 7 is finally placed and mounted on the second support plate 13. Thereby, the structure shown in FIG. 12 is finally obtained.

如以上般,於實施例1中,利用第一及第二支持板分散地支持捲鐵心之自重,藉此減少捲鐵心之內部應力。藉此,可令使用大型捲鐵心之變壓器實現高效率化(鐵損之減少)及低噪音化。 As described above, in the first embodiment, the first and second support plates are used to discretely support the self-weight of the wound core, thereby reducing the internal stress of the wound core. As a result, the transformer using a large coil core can achieve high efficiency (reduction in iron loss) and low noise.

[實施例2] [Embodiment 2]

圖17係本發明之實施例2之變壓器之立體圖。又,圖18係卸除實施例2之變壓器之外側捲鐵心之情況的立體圖,表示於內側捲鐵心6之上方安裝有第二支持板13之情況。基本上,實施例2為與實施例1大致相同之構造。不同之方面在於,安裝於第一支持板12之上且支持第二支持板13之棒狀構件14於實施例1(圖12)中係前方與後方各為1根,但於實施例2(圖17及圖18)中係前方與後方各設置有2根。又,棒狀構件14亦可不於前方與後方各固定2根,而是根據外側捲鐵心之寬度(上部邊長度)設為2根以上之根數。 Figure 17 is a perspective view of a transformer of Embodiment 2 of the present invention. In addition, FIG. 18 is a perspective view showing a state in which the outer core of the transformer of the second embodiment is removed, and the second support plate 13 is attached to the upper side of the inner core 6. Basically, the second embodiment has substantially the same configuration as that of the first embodiment. The difference is that the rod-shaped member 14 mounted on the first support plate 12 and supporting the second support plate 13 is one in front and the rear in the first embodiment ( FIG. 12 ), but in the second embodiment ( In Fig. 17 and Fig. 18), two front and rear sides are provided. Further, the rod-shaped member 14 may be fixed to two at the front and the rear, and may be two or more according to the width (upper side length) of the outer rolled core.

藉此,於實施例2中可利用2根以上之棒狀構件14,將第二支持板13相對於變壓器之設置面平行且穩固地固定,從而可防止對捲鐵心 局部地施加應力。 Thereby, in the second embodiment, two or more rod-shaped members 14 can be used, and the second support plate 13 can be fixed in parallel and firmly with respect to the installation surface of the transformer, thereby preventing the winding core from being wound. Local stress is applied.

此處,已於上述圖7中對捲鐵心之上下支持面之位置關係進行了說明,繼而將對於將捲鐵心分割為內側與外側設為內側捲鐵心6及外側捲鐵心7而藉由支持板支持各者之情形(即,實施例1及實施例2)時捲鐵心之上下支持面之位置關係進行說明。 Here, the positional relationship between the upper and lower support faces of the winding core has been described in the above-mentioned FIG. 7, and then the inner core and the outer side are divided into the inner and outer cores 6 and the outer core 7 by the support plate. The positional relationship between the upper and lower support faces of the wound core at the time of supporting each case (that is, in the first embodiment and the second embodiment) will be described.

圖19係說明於將內側捲鐵心6及外側捲鐵心7分別藉由第一支持板12及第二支持板13分割而各自支持之情形時的上下支持面之位置關係之圖。如圖19所示,於自重未加諸其上之狀態(將捲鐵心放平之狀態)下(正中之圖),將內側捲鐵心6之上部邊內側位置與外側捲鐵心7之下部邊外側位置間之距離設為Lic,將外側捲鐵心7之上部邊內側位置與其下部邊外側位置間之距離設為Loc。又,於使內側捲鐵心6及外側捲鐵心7無支持地立起之情形時(右圖),將內側捲鐵心6之上部因自重而變形之量設為hi,將外側捲鐵心7之上部因自重而變形之量設為ho。對於支持面,將支持內側捲鐵心6之上部邊內側之支持面位置(第一支持板12之上表面位置)與支持外側捲鐵心7之下部邊外側之支持面位置間之距離設為Li,將支持外側捲鐵心7之上部邊內側之支持面位置(第二支持板13之上表面位置)與支持其下部邊外側之支持面位置間之距離設為Lo(左圖)。 FIG. 19 is a view for explaining a positional relationship between the upper and lower support faces when the inner core 6 and the outer core 7 are respectively supported by the first support plate 12 and the second support plate 13 respectively. As shown in Fig. 19, in the state in which the self-weight is not applied (the state in which the core is laid flat) (the figure in the center), the inner side of the inner winding core 6 is positioned on the outer side of the lower side of the outer winding core 7 The distance between the positions is set to Lic, and the distance between the inner side of the upper side of the outer core 7 and the outer side of the lower side is set to Loc. When the inner winding core 6 and the outer winding core 7 are erected without support (right), the amount of deformation of the upper portion of the inner winding core 6 due to its own weight is hi, and the outer winding core 7 is upper. The amount of deformation due to its own weight is set to ho. For the support surface, the distance between the support surface position (the upper surface position of the first support plate 12) supporting the inner side of the inner core 6 and the support surface position of the outer side of the lower side of the outer core 7 is set to Li, The distance between the support surface position supporting the inner side of the upper side of the outer core 7 (the upper surface position of the second support plate 13) and the position of the support surface supporting the outer side of the lower side is referred to as Lo (left).

於處於如上所述之位置關係之情形時,如上述使用圖7及圖8所說明般,對於內側捲鐵心6,使Li略微小於Lic(Li<Lic),對於外側捲鐵心7,亦使Lo略微小於Loc(Lo<Loc)。而且,若基於Li及Lo調整第一支持板12及第二支持板13之各設置位置,則可使內側捲鐵心及外側捲鐵心之各者之內部應力減少。 In the case of the positional relationship as described above, as described above with reference to FIGS. 7 and 8, Li is slightly smaller than Lic (Li<Lic) for the inner wound core 6, and also for Lo for the outer rolled core 7. Slightly smaller than Loc (Lo<Loc). Further, when the respective installation positions of the first support plate 12 and the second support plate 13 are adjusted based on Li and Lo, the internal stress of each of the inner roll core and the outer roll core can be reduced.

即,於實施例1及實施例2中,可進一步減少內部應力,而可實現抑制鐵損及噪音。 That is, in the first embodiment and the second embodiment, the internal stress can be further reduced, and the iron loss and the noise can be suppressed.

[實施例3] [Example 3]

第20圖係說明以支持板9一個部位支持分割為內側捲鐵心6及外側捲鐵心7之兩捲鐵心之情形時的捲鐵心之上下支持面之位置關係之圖。如圖20所示,於自重未加諸其上之狀態(將捲鐵心放平之狀態)下(正中之圖),將內側捲鐵心6之上部邊內側位置與外側捲鐵心7之下部邊外側位置間之距離設為Lic。又,於使內側捲鐵心6及外側捲鐵心7無支持地立起之情形時(右圖),將內側捲鐵心6之上部因兩捲鐵心之自重而變形之量設為hi。對於支持面,將支持內側捲鐵心6之上部邊內側之支持面位置(支持板9之上表面位置)與支持外側捲鐵心7之下部邊外側之支持面位置間之距離設為Li(左圖)。 Fig. 20 is a view for explaining the positional relationship between the upper and lower support faces of the wound core when the support plate 9 supports the two cores of the inner core 6 and the outer core 7 in one portion. As shown in Fig. 20, in the state in which the self-weight is not applied (the state in which the core is laid flat) (the center map), the inner side of the inner winding core 6 and the outer side of the outer winding core 7 are outside. The distance between the positions is set to Lic. Further, when the inner winding core 6 and the outer winding core 7 are erected without support (right drawing), the amount of deformation of the upper portion of the inner winding core 6 due to the weight of the two rolled cores is hi. With respect to the support surface, the distance between the support surface position (the upper surface position of the support plate 9) supporting the inner side of the inner core 6 and the support surface position of the outer side of the lower side of the outer core 7 is set to Li (left) ).

圖21係本發明之實施例3之變壓器之立體圖。圖22係該變壓器之三面圖。如圖21所示,於實施例3中,於1個捲鐵心群8(鐵心5塊)內,對內側捲鐵心6之上部邊內側配置支持板9,以一個部位支持分割為內側及外側之捲鐵心。而且,藉由與支持板9連接之框架10,總括地鉛直朝上地支持1個捲鐵心群8(鐵心5塊)。 Figure 21 is a perspective view of a transformer of Embodiment 3 of the present invention. Figure 22 is a three-sided view of the transformer. As shown in Fig. 21, in the third embodiment, the support plate 9 is disposed inside the upper side of the inner core 6 in one roll core group 8 (the core 5), and is divided into the inner side and the outer side by one portion. Roll iron heart. Further, by the frame 10 connected to the support plate 9, one roll core group 8 (core 5 pieces) is supported in a vertically upward direction.

圖23係卸除捲鐵心群與線圈之框架10之立體圖。於支持板9之上部,設置用以決定內側捲鐵心之位置之導件11。於將捲鐵心群組裝於框架10時,以沿該導件將內側捲鐵心塊體之上部邊內側載置於支持板9之形式組裝,其後以於經組裝之內側捲鐵心塊體之上載置外側捲鐵心之塊體之形式組裝。 Figure 23 is a perspective view of the frame 10 from which the core group and the coil are removed. On the upper portion of the support plate 9, a guide 11 for determining the position of the inner winding core is provided. When the roll core group is mounted on the frame 10, the inner side of the inner roll core block is placed on the inner side of the support plate 9 along the guide, and then the assembled inner core piece is assembled. Assembled in the form of a block of the outer rolled core.

此處,於圖21、圖22及圖23中,對於圖20中定義之距離Li及距離Lic,使上述支持面位置之距離Li略微小於上述捲鐵心之距離Lic(Li<Lic)。 Here, in FIGS. 21, 22, and 23, with respect to the distance Li and the distance Lic defined in FIG. 20, the distance Li of the support surface position is slightly smaller than the distance Lic (Li < Lic) of the winding core.

藉此,於實施例3中,亦可相較於Li=Lic之狀態減小捲鐵心之內部應力,從而可實現抑制鐵損及噪音。 Thereby, in the third embodiment, the internal stress of the wound core can be reduced as compared with the state of Li=Lic, thereby suppressing iron loss and noise.

[實施例4] [Example 4]

圖24係本發明之實施例4之變壓器之三面圖。實施例4可與上述 實施例1~3之變壓器共通地應用。圖24表示應用於實施例1之變壓器之例。 Figure 24 is a three side view of a transformer of Embodiment 4 of the present invention. Embodiment 4 can be combined with the above The transformers of Embodiments 1 to 3 are commonly used. Fig. 24 shows an example of a transformer applied to the first embodiment.

如圖示般,可至少於框架10上表面與第一支持板12下表面之間及棒狀構件14上表面與第二支持板13下表面之間中之任一者插入間隔件15,而變更支持捲鐵心之上部邊內側之第一及第二支持板12及13之高度方向之位置。 As shown, the spacer 15 can be inserted at least between any of the upper surface of the frame 10 and the lower surface of the first support plate 12 and between the upper surface of the rod member 14 and the lower surface of the second support plate 13, and The positions of the first and second support plates 12 and 13 on the inner side of the upper side of the support core are changed in the height direction.

又,亦可於底座4上表面與外側捲鐵心7之下部邊外表面之間插入間隔件15,而變更外側捲鐵心7之下部邊外側面與間隔件15接觸之高度方向之位置。 Further, a spacer 15 may be inserted between the upper surface of the base 4 and the outer surface of the lower side of the outer winding core 7, and the position of the outer side surface of the lower winding core 7 in contact with the spacer 15 in the height direction may be changed.

而且,又,為了變更該高度方向之位置,亦可藉由對棒狀構件14及框架10之支柱16切削出螺紋並以螺帽鎖緊之位置,來調整與支持板12及13之接觸位置(=支持板12及13之高度方向之位置)。 Further, in order to change the position in the height direction, the position of contact with the support plates 12 and 13 can be adjusted by cutting the thread of the rod member 14 and the pillar 16 of the frame 10 and locking it with the nut. (= position of the support plates 12 and 13 in the height direction).

藉由該實施例4之構造,與上述實施例3同樣地,將上述支持面位置之距離L設定為略微小於上述捲鐵心之距離Lc,從而可相較於L=Lc之狀態減小捲鐵心之內部應力。 According to the configuration of the fourth embodiment, as in the third embodiment, the distance L of the support surface position is set to be slightly smaller than the distance Lc of the winding core, so that the winding core can be reduced as compared with the state of L = Lc. Internal stress.

[實施例5] [Example 5]

實施例5係對捲鐵心之支持板構造進行設計。圖25係表示內側捲鐵心用之第一支持板12及外側捲鐵心用之第二支持板13之構造之圖。 Embodiment 5 is designed for the support plate structure of the wound core. Fig. 25 is a view showing the structure of the first support plate 12 for the inner winding core and the second support plate 13 for the outer winding core.

於上述實施例1~4中,對支持捲鐵心之上表面內側之支持板9(實施例3,於圖25中未圖示)、支持板12及13(實施例1或2,於圖25中圖示實施例1之情形)與捲鐵心之內側角部接觸之部位(圖25所示之支持板12及13之斜線部),實施大於捲鐵心之內側R之大小Rc(圖7中所圖示)之R加工Rp(Rp>Rc)。 In the above-described first to fourth embodiments, the support plate 9 (the third embodiment, not shown in FIG. 25) supporting the inner surface of the wound core, and the support plates 12 and 13 (the embodiment 1 or 2, in FIG. 25) In the case of the first embodiment shown in FIG. 1 ), the portion in contact with the inner corner portion of the wound core (the oblique portion of the support plates 12 and 13 shown in FIG. 25 ) is larger than the size Rc of the inner side R of the wound core (in FIG. 7 ). R of the figure) processes Rp (Rp > Rc).

圖26係表示對藉由實施例5之支持板構造之應力減少效果進行解析所得之結果(模擬結果)的圖。可知,於(2)之Rp>Rc之情形時,應力相較於(1)之Rp=Rc之情形時減少。 Fig. 26 is a view showing the result (simulation result) obtained by analyzing the stress reduction effect of the support plate structure of the fifth embodiment. It can be seen that in the case of Rp>Rc of (2), the stress is reduced as compared with the case of Rp=Rc of (1).

藉此,於實施例5中,可防止應力集中於捲鐵心上部之角部,從而可防止鐵損及噪音之增加。 Thereby, in the fifth embodiment, it is possible to prevent stress from being concentrated on the corner portion of the upper portion of the wound core, thereby preventing an increase in iron loss and noise.

如上所述,於本發明中,可不使構成變壓器之線圈破損而使大型且質量較大之捲鐵心立起,且可將捲鐵心之內部應力抑制得較低。藉此,可抑制鐵損及噪音,從而實現效率高且低噪音之變壓器。 As described above, in the present invention, the large and large-sized wound core can be raised without breaking the coil constituting the transformer, and the internal stress of the wound core can be suppressed to be low. Thereby, iron loss and noise can be suppressed, and a transformer with high efficiency and low noise can be realized.

又,以上,作為本發明之實施形態之說明,已對使用非晶之捲鐵心之變壓器進行了表示,但當然亦可將本發明應用於使用矽鋼板之捲鐵心之變壓器。 Further, as described above, the transformer using the amorphous coil core has been described as an embodiment of the present invention, but it is of course possible to apply the present invention to a transformer using a coil core of a tantalum steel sheet.

而且,又,於本發明之實施形態之說明中,列舉了單相三柱之變壓器,但對於將線圈之數量自1增加至3並將捲鐵心群之數量自2增加至4所得之三相五柱之變壓器,又,對於將線圈之數量自1增加至3並將捲鐵心群之數量自2增加至3所得之三相三柱之變壓器,亦可採取同樣之構造。 Moreover, in the description of the embodiment of the present invention, a single-phase three-column transformer is exemplified, but the three-phase obtained by increasing the number of coils from 1 to 3 and increasing the number of coil core groups from 2 to 4 The five-column transformer, in turn, can also adopt the same configuration for a three-phase three-column transformer obtained by increasing the number of coils from 1 to 3 and increasing the number of coil core groups from 2 to 3.

1‧‧‧線圈 1‧‧‧ coil

4‧‧‧底座 4‧‧‧Base

6‧‧‧內側捲鐵心 6‧‧‧Inside wound core

7‧‧‧外側捲鐵心 7‧‧‧Outer rolled core

8‧‧‧同心之捲鐵心群 8‧‧‧Concentric Hearts

10‧‧‧框架 10‧‧‧Frame

12‧‧‧第一支持板 12‧‧‧First Support Board

13‧‧‧第二支持板 13‧‧‧second support board

14‧‧‧棒狀構件 14‧‧‧ rod members

Claims (15)

一種變壓器,其特徵在於至少包含:筒狀之線圈,其係將電線捲繞而構成;捲鐵心,其係使磁性材料積層而成為環狀並組入至上述線圈之中空部;及框架,其支持上述線圈及上述捲鐵心;且具有貫通上述捲鐵心之內側且配置於上述框架之鉛直上側之鐵心支持構件上述捲鐵心被分割為同心狀之內側塊體與外側塊體,上述鐵心支持構件包括鉛直朝上地支持上述內側塊體之上部邊內側之內側塊體支持部、鉛直朝上地支持上述外側塊體之上部邊內側之外側塊體支持部、及配置於上述內側塊體支持部之鉛直上側之支持上述外側塊體支持部的支持構件。 A transformer comprising at least: a cylindrical coil formed by winding an electric wire; and a rolled core formed by laminating a magnetic material into a ring shape and incorporated into a hollow portion of the coil; and a frame Supporting the coil and the winding core; and having a core supporting member penetrating the inner side of the winding core and disposed on a vertically upper side of the frame, the winding core is divided into concentric inner and outer blocks, and the core supporting member includes Supporting the inner block support portion on the inner side of the upper side of the inner block vertically upward, supporting the outer block support portion on the upper side of the outer block and the inner block support portion in the vertical upward direction A support member that supports the outer block support portion on the upper side of the vertical. 如請求項1之變壓器,其中上述內側塊體支持部之支持上部邊內側之內側塊體支持面與上述外側塊體之下部邊外側之設置面的距離,小於上述內側塊體上鉛直方向上自重未加諸之狀態下的上述內側塊體之上部邊內側與上述外側塊體之下部邊外側的距離。 The transformer of claim 1, wherein a distance between the inner block supporting surface of the inner block support portion and the outer side of the lower block side of the outer block support portion is smaller than the vertical direction of the inner block body. The distance between the inner side of the upper side of the inner block and the outer side of the lower side of the outer block in the unattached state. 如請求項1之變壓器,其中上述外側塊體支持部之支持上部邊內側之外側塊體支持面與上述外側塊體之下部邊外側之設置面的距離,小於上述外側塊體上鉛直方向上自重未加諸之狀態下的上述外側塊體之上部邊內側與上述外側塊體之下部邊外側的距離。 The transformer of claim 1, wherein a distance between the outer block supporting portion of the outer block supporting portion and the outer side of the outer block is smaller than a distance of the outer block on the outer side of the outer block. The distance between the inner side of the upper side of the outer block and the outer side of the lower side of the outer block in the unattached state. 如請求項1之變壓器,其中上述內側塊體支持部之支持上部邊內側之內側塊體支持面與上述外側塊體之下部邊外側之設置面的 距離,小於上述內側塊體上鉛直方向上自重未加諸之狀態下的上述內側塊體之上部邊內側與上述外側塊體之下部邊外側的距離;且上述外側塊體支持部之支持上部邊內側之外側塊體支持面與上述外側塊體之下部邊外側之設置面的距離,小於上述外側塊體上鉛直方向上自重未加諸之狀態下的上述外側塊體之上部邊內側與上述外側塊體之下部邊外側的距離。 The transformer of claim 1, wherein the inner block support portion of the inner block support portion supports the inner block support surface on the inner side of the upper side and the outer side on the outer side of the outer block a distance smaller than a distance between an inner side of the upper side of the inner block and a lower side of the outer block in a state in which the self-weight is not added in the vertical direction of the inner block; and the upper side of the outer block support The distance between the inner side outer block supporting surface and the outer side of the lower side of the outer block is smaller than the upper side and the outer side of the outer block in the state in which the self-weight is not added in the vertical direction of the outer block. The distance outside the lower edge of the block. 如請求項4之變壓器,其中使調整上述內側塊體支持面或上述外側塊體支持面與上述外側塊體之捲鐵心之下部邊外側之設置面的距離的機構設於上述框架、上述內側塊體支持部、上述外側塊體支持構件、或載置上述捲鐵心之該變壓器之底座中之任一者。 The transformer of claim 4, wherein a mechanism for adjusting a distance between the inner block supporting surface or the outer block supporting surface and the outer side of the lower side of the winding core of the outer block is provided in the frame and the inner block Any one of the body support portion, the outer block supporting member, or the base of the transformer on which the winding core is placed. 如請求項5之變壓器,其中上述調整機構係藉由插入間隔件或對切削之螺紋緊鎖螺母而進行調整。 The transformer of claim 5, wherein the adjustment mechanism is adjusted by inserting a spacer or a threaded locking nut for cutting. 如請求項1之變壓器,其中上述外側塊體支持部之形狀係與上述外側塊體之上部邊角部內側之形狀對應。 A transformer according to claim 1, wherein the outer block supporting portion has a shape corresponding to a shape of an inner side of the upper side corner portion of the outer block. 如請求項7之變壓器,其中上述對應之形狀係指仿照上述外側塊體之上部邊角部內側之形狀的形狀。 The transformer of claim 7, wherein the corresponding shape refers to a shape that follows the shape of the inner side of the upper corner portion of the outer block. 如請求項7之變壓器,其中上述外側塊體支持部之鐵心支持面之角部之半徑大於上述角部支持之上述外側塊體之上部邊內側之角部半徑。 The transformer of claim 7, wherein a radius of a corner portion of the core supporting surface of the outer block supporting portion is larger than a corner radius of the inner side of the upper portion of the outer block supported by the corner portion. 如請求項1之變壓器,其中上述外側塊體支持部係沿該捲鐵心之上部邊之長邊方向以2根以上之棒狀構件支持,且安裝於上述框架。 The transformer according to claim 1, wherein the outer block supporting portion is supported by two or more bar members along a longitudinal direction of the upper side of the winding core, and is attached to the frame. 一種變壓器,其特徵在於至少包含:筒狀之線圈,其係將電線捲繞而構成;捲鐵心,其係使磁性材料積層而成為環狀並組入至上述線圈 之中空部;框架,其支持上述線圈及上述捲鐵心;且具有貫通上述捲鐵心之內側且配置於上述框架之鉛直上側之鐵心支持構件,上述捲鐵心被分割為同心狀之第1塊體與配置於上述第1塊體之更外側之第2塊體,上述鐵心支持構件包括鉛直朝上地支持上述第1塊體之上部邊內側之第1塊體支持部、鉛直朝上地支持上述第2塊體之上部邊內側之第2塊體支持部、及配置於上述第1塊體支持部之鉛直上側之支持上述第2塊體支持部之支持構件。 A transformer comprising at least: a cylindrical coil formed by winding an electric wire; and a rolled core formed by laminating a magnetic material into a ring shape and incorporated into the coil a hollow portion; a frame that supports the coil and the wound core; and a core supporting member that penetrates the inner side of the wound core and is disposed on a vertical upper side of the frame, wherein the wound core is divided into concentric first blocks and a second block disposed on the outer side of the first block, wherein the core supporting member includes a first block supporting portion that supports the inner side of the upper portion of the first block vertically upward, and supports the first portion vertically upward a second block supporting portion on the inner side of the upper portion of the two blocks, and a supporting member that is disposed on the upper side of the first block supporting portion and that supports the second block supporting portion. 如請求項11之變壓器,其中上述第1塊體支持部之支持上部邊內側之第1塊體支持面與上述第2塊體之下部邊外側之設置面的距離,小於設置有上述第1塊體之側面部之狀態下的上述第1塊體之上部邊內側與上述第2塊體之下部邊外側的距離。 The transformer according to claim 11, wherein a distance between the first block supporting surface on the inner side supporting the upper side of the first block supporting portion and the outer side of the lower side of the second block is smaller than the first block The distance between the inner side of the upper portion of the first block and the outer side of the lower portion of the second block in the state of the side surface portion of the body. 如請求項11之變壓器,其中上述第2塊體支持部之支持上部邊內側之第2塊體支持面與上述第2塊體之下部邊外側之設置面的距離,小於設置有上述第2塊體之側面部之狀態下的上述第2塊體之上部邊內側與上述第2塊體之下部邊外側的距離。 The transformer of claim 11, wherein a distance between the second block supporting surface on the inner side supporting the upper side of the second block supporting portion and the outer side of the lower side of the second block is smaller than the second block The distance between the inner side of the upper portion of the second block and the outer side of the lower portion of the second block in the state of the side surface portion of the body. 如請求項11之變壓器,其中上述第1塊體支持部之支持上部邊內側之第1塊體支持面與上述第2塊體之下部邊外側之設置面的距離,小於設置有上述第1塊體之側面部之狀態下的上述第1塊體之上部邊內側與上述第2塊體之下部邊外側的距離;再者,上述第2塊體支持部之支持上部邊內側之第2塊體支持面與上述第2塊體之下部邊外側之設置面的距離小於設置有上述第2塊體之側面部之狀態下的上述第2塊體之上部邊內側與上述第2塊體之下部邊外側的距離。 The transformer according to claim 11, wherein a distance between the first block supporting surface on the inner side supporting the upper side of the first block supporting portion and the outer side of the lower side of the second block is smaller than the first block The distance between the inner side of the upper portion of the first block and the outer side of the lower portion of the second block in the state of the side portion of the body; and the second block supporting the inner side of the upper portion of the second block supporting portion The distance between the support surface and the installation surface on the outer side of the lower side of the second block is smaller than the inner side of the upper portion of the second block and the lower side of the second block in a state in which the side surface portion of the second block is provided. The distance from the outside. 如請求項11之變壓器,其中上述第2塊體支持部之角部之形狀係仿照上述第2塊體之上部邊角部內側之形狀,上述角部之半徑大於上述第2塊體之上部邊角部內側之半徑。 The transformer according to claim 11, wherein the shape of the corner portion of the second block supporting portion is a shape of the inner side of the upper corner portion of the second block, and the radius of the corner portion is larger than the upper portion of the second block The radius inside the corner.
TW105103183A 2015-02-05 2016-02-01 Transformer TWI625741B (en)

Applications Claiming Priority (1)

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