TW201627646A - Method of extending life expectancy of high-temperature piping and life expectancy extension structure for high-temperature piping - Google Patents

Method of extending life expectancy of high-temperature piping and life expectancy extension structure for high-temperature piping Download PDF

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TW201627646A
TW201627646A TW104102558A TW104102558A TW201627646A TW 201627646 A TW201627646 A TW 201627646A TW 104102558 A TW104102558 A TW 104102558A TW 104102558 A TW104102558 A TW 104102558A TW 201627646 A TW201627646 A TW 201627646A
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temperature
pipe
life
insulating material
cooling
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TW104102558A
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TWI592644B (en
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Daigo Watanabe
Fumitoshi Sakata
Takumi Tokiyoshi
Yasuharu Chuman
Takuya Fukahori
Yuichi Kanemaki
Hiroyuki Ohyama
Shintaro Matsumoto
Masaaki Fujita
Ichiro Ohtsu
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Mitsubishi Hitachi Power Sys
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Abstract

If it is determined that steady and continuous use is not possible according to a life expectancy evaluation at a weld section of a high-temperature piping based on creep ruptures, insulation material covering a site of the high-temperature piping at high risk of creep rupture is partially removed to locally lower the temperature of the outer surface of the high-temperature piping and to extend the life expectancy of the site at high risk of creep rupture. In addition, the width of an exposed part where the insulation material was partially removed is at least twice the distance where the change in stress between the tensile stress and compressive stress generated on the high-temperature piping due to removing the insulation material from the stripped end of the exposed part changes from tensile stress to compressive stress and the compressive stress gradually approaches zero. The distance where the compressive stress approaches zero after the tensile stress changes to compressive stress is calculated according to the following formula (1). I2x=5 (1), where I2 is represented by the following formula (2). Here, v is the Poisson ratio, a is the average radius of the piping, and h is the thickness of the piping.

Description

高溫配管之延壽方法以及高溫配管之延壽化構造 Longevity method of high temperature piping and extended life structure of high temperature piping

本發明是關於例如火力、核能發電廠或化學廠等所使用的高溫配管、壓力容器等的高溫配管之延壽方法以及高溫配管之延壽化構造。 The present invention relates to a method for extending the life of a high-temperature pipe such as a high-temperature pipe or a pressure vessel used in a thermal power plant, a nuclear power plant, or a chemical plant, and a structure for extending the life of a high-temperature pipe.

構成火力發電廠之例如鍋爐等,因為是在高溫高壓環境下運轉,於其構成材料之耐熱鋼,會隨著長期運轉而累積潛變等造成的損傷。於是,在這種廠運轉時,進行前述耐熱鋼之高精度的壽命評價以維持耐壓部的可靠性,在確保長期穩定的運轉上是重要的。 For example, a boiler or the like that constitutes a thermal power plant is operated in a high-temperature and high-pressure environment, and the heat-resistant steel constituting the material accumulates damage caused by creep or the like with long-term operation. Therefore, in the operation of such a plant, the high-precision life evaluation of the heat-resistant steel described above is performed to maintain the reliability of the pressure-resistant portion, and it is important to ensure long-term stable operation.

火力發電廠等所使用的高溫配管,具有將藉由鍋爐加熱後的蒸氣輸送到蒸氣渦輪的功能,隨著高溫且長時間的使用其潛變損傷會發展而產生潛變孔洞,這些孔洞相連會產生龜裂,最終導致斷裂。 A high-temperature pipe used in a thermal power plant or the like has a function of transporting steam heated by a boiler to a steam turbine, and a latent change hole is developed as a result of high temperature and long-term use, and these holes are connected. Cracks are generated and eventually break.

為了防止最終的斷裂,藉由定期的非破壞性檢查來分析潛變孔洞的成長程度而導出每個構件的潛變損傷度,以進行構件的剩餘壽命評價(專利文獻1、2)。一般而言,相較於母材部,因為配管熔接部之潛變斷裂風險高,檢查部 位主要是熔接部。 In order to prevent the final fracture, the degree of creep of each member is analyzed by periodic non-destructive inspection to derive the degree of creep damage of each member, and the remaining life of the member is evaluated (Patent Documents 1 and 2). In general, compared with the base metal part, the risk of latent fracture of the pipe fusion joint is high, the inspection department The position is mainly the fusion joint.

先前技術文獻 Prior technical literature 專利文獻 Patent literature

[專利文獻1]日本特開2004-85347號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2004-85347

[專利文獻2]日本特開2008-122345號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2008-122345

該非破壞性檢查的結果,當存在高潛變損傷度的構件,而在迄下一次定期檢查為止的期間有高潛變斷裂風險的情況,藉由變更構件、或將廠整體的運轉溫度降低,以降低配管整體的金屬溫度而使潛變斷裂風險減少。 As a result of the non-destructive inspection, when there is a member having a high creep damage degree, there is a risk of high creeping fracture during the period until the next periodic inspection, and the operating temperature is lowered by changing the member or the entire plant. The risk of latent fracture is reduced by reducing the metal temperature of the entire pipe.

然而,將廠整體運轉溫度降低時,有廠運轉效率變差的問題。 However, when the overall operating temperature of the plant is lowered, there is a problem that the plant operating efficiency is deteriorated.

因此,期望能有一種技術,不降低廠整體運轉溫度,不會造成廠運轉效率降低,而能使高溫構件的剩餘壽命延長。 Therefore, it is desirable to have a technique that does not lower the overall operating temperature of the plant, does not cause a decrease in the operating efficiency of the plant, and can prolong the remaining life of the high temperature component.

本發明是有鑑於前述問題而開發完成的,其課題在於提供一種高溫配管之延壽方法以及高溫配管之延壽化構造,不降低廠整體運轉溫度,不會造成廠運轉效率降低,而能使高溫構件的剩餘壽命延長。 The present invention has been developed in view of the above problems, and an object of the present invention is to provide a method for extending the life of a high-temperature pipe and a structure for extending the life of a high-temperature pipe, without lowering the overall operating temperature of the plant, without causing a decrease in the operating efficiency of the plant, and enabling the high-temperature component. The remaining life is extended.

為了解決上述課題之本發明的第1發明,是一種高溫配管之延壽方法,其特徵在於,依據高溫配管的熔接部的潛變斷裂之剩餘壽命評價而判斷無法正常的繼續使用時,將被覆前述高溫配管的高潛變斷裂風險部位之保溫材的一部分除去,使前述高溫配管的外表面溫度局部地降低,以謀求高潛變斷裂風險部位的壽命延長,將前述保溫材的一部分除去之露出部的寬度是下述距離的2倍以上,該距離,是藉由從該露出部的剝離端部將前述保溫材除去而在前述高溫配管產生之拉伸應力和壓縮應力的應力改變從拉伸應力改變成壓縮應力後,壓縮應力逐漸趨近0的距離,從前述拉伸應力改變成壓縮應力後壓縮應力逐漸趨近0的距離滿足下述式(1),β x=5...(1)β以下式(2)表示, In the first aspect of the present invention, the method of extending the life of the high-temperature pipe is characterized in that it is covered by the remaining life evaluation of the creeping fracture of the welded portion of the high-temperature pipe. A part of the heat insulating material at the high-latency fracture risk portion of the high-temperature pipe is removed, and the outer surface temperature of the high-temperature pipe is locally lowered, so that the life of the high-latency fracture risk portion is prolonged, and a part of the heat insulating material is removed. The width is twice or more the distance from which the tensile stress and the compressive stress generated in the high-temperature pipe are removed from the peeling end of the exposed portion, and the stress is changed from the tensile stress. After changing to compressive stress, the compressive stress gradually approaches the distance of 0. The distance from the tensile stress to the compressive stress and the compressive stress gradually approaches 0 satisfies the following formula (1), β x=5. . . (1) β is expressed by the following formula (2),

在此,v為帕松比(Poisson ratio),a為配管的平均半徑,h為配管的板厚。 Here, v is a Poisson ratio, a is the average radius of the pipe, and h is the plate thickness of the pipe.

第2發明,是在第1發明中,將前述保溫材被除去的構件之表面予以冷卻。 According to a second aspect of the invention, in the first aspect of the invention, the surface of the member from which the heat insulating material is removed is cooled.

第3發明,是在第2發明中,前述冷卻是使 用空氣進行冷卻或使用冷卻水進行冷卻。 According to a third aspect of the invention, in the second aspect of the invention, the cooling is Cool with air or use cooling water for cooling.

第4發明,是在第1發明中,在前述保溫材被除去的構件之表面設置散熱構件。 According to a fourth aspect of the invention, in the first aspect of the invention, the heat dissipating member is provided on a surface of the member from which the heat insulating material is removed.

第5發明,是在第1發明中,測定前述保溫材被除去的構件之表面的溫度,判斷冷卻能力是否適當。 According to a fifth aspect of the invention, in the first aspect of the invention, the temperature of the surface of the member from which the heat insulating material is removed is measured, and whether the cooling ability is appropriate is determined.

第6發明,是在第5發明中,當前述冷卻能力不適當的情況,改變成使冷卻能力成為適當。 According to a sixth aspect of the invention, in the fifth aspect of the invention, when the cooling ability is not appropriate, the cooling capacity is changed to be appropriate.

第7發明是一種高溫配管之延壽化構造,其特徵在於,依據高溫配管的熔接部的潛變斷裂之剩餘壽命評價而判斷無法正常的繼續使用時,將被覆前述高溫配管的高潛變斷裂風險部位之保溫材的一部分除去,使前述高溫配管的外表面溫度局部地降低,將前述保溫材的一部分除去之露出部的寬度是下述距離的2倍以上,該距離,是藉由從該露出部的剝離端部將前述保溫材除去而在前述高溫配管產生之拉伸應力和壓縮應力的應力改變從拉伸應力改變成壓縮應力後,壓縮應力逐漸趨近0的距離,從前述拉伸應力改變成壓縮應力後壓縮應力逐漸趨近0的距離滿足下述式(1),β x=5...(1)β以下式(2)表示, According to a seventh aspect of the invention, there is provided a structure for extending the life of a high-temperature pipe, wherein the risk of high-latency fracture of the high-temperature pipe is covered when the remaining life of the welded portion of the high-temperature pipe is estimated to be unsustainable. A part of the heat insulating material of the portion is removed, and the temperature of the outer surface of the high temperature pipe is locally lowered. The width of the exposed portion where the heat insulating material is removed is twice or more the distance from the exposure. The peeling end portion of the portion removes the heat insulating material and changes the tensile stress and the compressive stress generated by the high temperature pipe from the tensile stress to the compressive stress, and the compressive stress gradually approaches a distance of 0, from the tensile stress. The distance at which the compressive stress gradually approaches 0 after changing to compressive stress satisfies the following formula (1), β x = 5. . . (1) β is expressed by the following formula (2),

在此,v為帕松比(Poisson ratio),a為配管的平均半徑,h為配管的板厚。 Here, v is a Poisson ratio, a is the average radius of the pipe, and h is the plate thickness of the pipe.

第8發明,是在第7發明中,具備有:將前述保溫材被除去的構件之表面冷卻之冷卻手段。 According to a seventh aspect of the invention, in the seventh aspect of the invention, there is provided a cooling means for cooling a surface of a member from which the heat insulating material is removed.

第9發明,是在第8發明中,前述冷卻手段是使用空氣之空冷手段或使用冷卻水之水冷手段。 According to a ninth invention, in the eighth aspect of the invention, the cooling means is an air cooling means using air or a water cooling means using cooling water.

第10發明,是在第7發明中,在前述保溫材被除去的構件的表面設置有散熱構件。 According to a tenth aspect of the invention, in the seventh aspect of the invention, the heat dissipating member is provided on a surface of the member from which the heat insulating material is removed.

依據本發明,藉由降低配管的金屬溫度,使配管的潛變斷裂壽命延長,而能謀求配管剩餘壽命的延壽化。 According to the present invention, by lowering the metal temperature of the piping, the creep rupture life of the piping is prolonged, and the life of the remaining life of the piping can be extended.

11‧‧‧高溫配管(配管) 11‧‧‧High temperature piping (pipe)

12‧‧‧熔接部 12‧‧‧welding department

13‧‧‧保溫材 13‧‧‧Insulation

14‧‧‧露出部 14‧‧‧Exposed Department

15‧‧‧鍋爐蒸氣 15‧‧‧Boiler Vapor

圖1係實施例1的高溫配管之延壽化構造的概略圖。 Fig. 1 is a schematic view showing a structure of a life extension of the high temperature pipe of the first embodiment.

圖2係顯示將配管的保溫材剝離後的部分。 Fig. 2 shows a portion after peeling off the heat insulating material of the piping.

圖3係顯示,從保溫材的剝離部位起算之距離、和施加於配管內部之拉伸應力以及壓縮應力的關係。 Fig. 3 shows the relationship between the distance from the peeled portion of the heat insulating material and the tensile stress and compressive stress applied to the inside of the pipe.

圖4係實施例2的高溫配管之延壽化構造的概略圖。 Fig. 4 is a schematic view showing a structure of a life extension of the high temperature pipe of the second embodiment.

圖5係圖4的立體圖。 Figure 5 is a perspective view of Figure 4.

圖6係實施例2的其他高溫配管之延壽化構造的概略圖。 Fig. 6 is a schematic view showing a structure of a life extension of another high temperature pipe of the second embodiment.

圖7係實施例3的高溫配管之延壽化構造的概略圖。 Fig. 7 is a schematic view showing a structure of a life extension of the high temperature pipe of the third embodiment.

圖8係顯示供給冷卻用空氣之空氣供給手段的一例之立體圖。 Fig. 8 is a perspective view showing an example of an air supply means for supplying cooling air.

圖9係實施例4的高溫配管之延壽化構造的概略圖。 Fig. 9 is a schematic view showing a structure of a life extension of the high temperature pipe of the fourth embodiment.

圖10係實施例4的其他高溫配管之延壽化構造的概略圖。 Fig. 10 is a schematic view showing a structure of a life extension of another high temperature pipe of the fourth embodiment.

圖11係高溫配管之露出部的保護構造之概略圖。 Fig. 11 is a schematic view showing a protective structure of an exposed portion of a high temperature pipe.

圖12係高溫配管的金屬溫度控制方法之步驟圖。 Fig. 12 is a view showing the steps of a metal temperature control method for a high temperature pipe.

以下,參照所附圖式,詳細地說明本發明的較佳實施例。又,該實施例並非用來限定本發明,此外,當實施例有複數個的情況,也包含將各實施例組合的構造。 DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. Further, this embodiment is not intended to limit the present invention, and in addition, when there are a plurality of embodiments, the configuration in which the embodiments are combined is also included.

[實施例1] [Example 1]

圖1係實施例1的高溫配管之延壽化構造的概略圖。 Fig. 1 is a schematic view showing a structure of a life extension of the high temperature pipe of the first embodiment.

如圖1所示般,本實施例的高溫配管之延壽化構造,是依據高溫構件、即高溫配管(以下稱「配管」)11的熔接部12之潛變斷裂的剩餘壽命評價,確認高潛變斷裂風險部位(潛變損傷度高的熔接部)而判斷無法正常的繼續使用時,將被覆配管11之前述高潛變斷裂風險部位的保溫材13之一部分沿旋轉方向除去而成為露出部14,藉 此使配管11的外表面溫度局部地降低,以謀求潛變斷裂部位壽命的延長。 As shown in Fig. 1, the life extension structure of the high-temperature pipe according to the present embodiment is based on the remaining life evaluation of the creeping fracture of the welded portion 12 of the high-temperature pipe, that is, the high-temperature pipe (hereinafter referred to as "pipe") 11, and the high-potential is confirmed. When the fracture risk portion (the welded portion having a high degree of creep damage) is judged to be incapable of being used normally, one portion of the heat insulating material 13 of the high creep potential fracture risk portion of the covered pipe 11 is removed in the rotational direction to become the exposed portion 14 ,borrow This causes the temperature of the outer surface of the pipe 11 to be locally lowered to achieve an extension of the life of the latent fracture site.

圖1中,符號15表示鍋爐蒸氣,例如600℃的高溫蒸氣在配管11內流動。 In Fig. 1, reference numeral 15 denotes a boiler vapor, and a high-temperature vapor of, for example, 600 °C flows in the pipe 11.

在依據非破壞性檢查而判斷潛變斷裂風險高之配管11的熔接部12,如圖1所示將常設的保溫材13除去而形成露出部14,從該露出部14將熱釋放,藉此使配管11的金屬溫度降低。 The welded portion 12 of the pipe 11 having a high risk of latent fracture according to the non-destructive inspection is removed as shown in FIG. 1 to form the exposed portion 14 and the heat is released from the exposed portion 14. The metal temperature of the pipe 11 is lowered.

在此情況,藉由將保溫材13除去而形成露出部14,與外部氣體(例如100℃)產生自然對流傳熱,熱傳導率為2~12W/m2K左右。 In this case, the exposed portion 14 is formed by removing the heat insulating material 13, and natural convective heat transfer occurs with the outside air (for example, 100 ° C), and the thermal conductivity is about 2 to 12 W/m 2 K.

如此般,藉由將配管11的金屬溫度降低,使配管11的潛變斷裂壽命延長,能謀求配管剩餘壽命的延壽化。 In this way, by lowering the metal temperature of the pipe 11, the creeping fracture life of the pipe 11 is prolonged, and the life of the remaining life of the pipe can be extended.

結果,因為僅使配管局部地溫度降低就能謀求延壽化,可防止習知的弊害,亦即將廠整體的運轉溫度降低,而使配管整體的金屬溫度降低,藉此減少潛變斷裂風險而造成廠運轉效率變差。 As a result, it is possible to achieve longevity by merely lowering the temperature of the pipe locally, and it is possible to prevent the conventional disadvantages, that is, to lower the operating temperature of the entire plant, and to lower the metal temperature of the entire pipe, thereby reducing the risk of creeping fracture. The efficiency of the plant has deteriorated.

如此般,依據本實施例,當確認高溫配管之高潛變損傷風險部位的情況,以既定距離的寬度(L)將被覆配管11的保溫材13除去而形成露出部14,藉此降低金屬溫度,使潛變損傷風險減少,不致降低廠整體的運轉效率而能謀求延壽化。在此,金屬溫度的降低,不僅是潛變斷裂壽命,對於龜裂進展壽命的延壽化也是有效的。 As described above, according to the present embodiment, when the high-latency damage risk portion of the high-temperature pipe is confirmed, the heat insulating material 13 of the covered pipe 11 is removed by the width (L) of the predetermined distance to form the exposed portion 14, thereby lowering the metal temperature. The risk of latent damage is reduced, and the overall operating efficiency of the plant is not reduced, and the life can be extended. Here, the decrease in the temperature of the metal is not only the latent fracture life but also effective for the life extension of the crack growth life.

在此,保溫材13的除去寬度L,當配管11外徑為例如460mm的情況,如後述般較佳為約900mm以上的範圍,依保溫材13的除去寬度,藉由局部面外方向變形會產生壓縮應力,應力減低所造成的延壽化也是可期待的。 Here, the removal width L of the heat insulating material 13 is preferably 460 mm when the outer diameter of the pipe 11 is, for example, a range of about 900 mm or more as will be described later, and the outer surface direction is deformed depending on the removal width of the heat insulating material 13. Compressive stress is generated, and the life extension caused by the stress reduction is also expected.

接下來說明將保溫材13的一部分除去的寬度L。 Next, the width L in which a part of the heat insulating material 13 is removed will be described.

在圖2,是從配管11將左側的保溫材13除去,針對從保溫材13被除去的端部x0起算之將保溫材13除去的距離(L/2)作說明。 In FIG. 2, the distance (L/2) in which the heat insulating material 13 is removed from the end portion x 0 from which the heat insulating material 13 is removed is described by removing the heat insulating material 13 on the left side from the pipe 11.

藉由將保溫材13除去,會對配管11施加拉伸應力和壓縮應力,將從保溫材13剝除的場所x0起算之距離設為x(x1、x2、x3),應力改變逐漸趨近0的距離以下式表示。 When the heat insulating material 13 is removed, tensile stress and compressive stress are applied to the pipe 11, and the distance from the place where the heat insulating material 13 is peeled off is 0 (x 1 , x 2 , x 3 ), and the stress is changed. The distance gradually approaching 0 is expressed by the following formula.

β x=5...(1) β x=5. . . (1)

在此,β是以下式(2)表示,只要求取x值即可。 Here, β is represented by the following formula (2), and it is only required to take the value of x.

在此,v為帕松比(材料特性),一般而言,配管11的金屬材料大致為0.3。此外,a為平均半徑,h為板厚。 Here, v is the Poisson ratio (material properties), in general, a metal material pipe 11 is approximately 0.3. In addition, a is the average radius and h is the plate thickness.

例如,當配管11外徑460mm、板厚70mm的情況,a=195mm、h=70mm,當β x=2.4時的x值為218mm,當β x=5時的x值為454mm。此外,因為 β 1/√(ah),x值和√(ah)為相關值,若a、h改變,則x值會改變。 For example, when the outer diameter of the pipe 11 is 460 mm and the thickness is 70 mm, a = 195 mm, h = 70 mm, the value of x when β x = 2.4 is 218 mm, and the value of x when β x = 5 is 454 mm. In addition, because of β 1 / √ (ah), x value and √ (ah) are related values, if a, h change, the value of x will change.

因此,例如當外徑460mm、板厚70mm的情況,x=218~454mm。 Therefore, for example, when the outer diameter is 460 mm and the thickness is 70 mm, x = 218 to 454 mm.

使用圖2及圖3來說明,將配管11的保溫材13剝離而形成露出部14的距離(L)。 The distance (L) at which the heat insulating material 13 of the pipe 11 is peeled off to form the exposed portion 14 will be described with reference to FIGS. 2 and 3 .

圖2係顯示將配管的保溫材剝離後的部分。又,保溫材的剝離是以熔接部為中央來進行剝離,圖2是針對左側的剝離部分作說明。 Fig. 2 shows a portion after peeling off the heat insulating material of the piping. Further, the peeling of the heat insulating material is performed by peeling the center of the welded portion, and FIG. 2 is a description of the peeled portion on the left side.

圖3係顯示,從保溫材的剝離部位x0起算的距離(mm)、和施加於配管內部之拉伸應力以及壓縮應力的關係。 Fig. 3 shows the relationship between the distance (mm) from the peeling portion x 0 of the heat insulating material, the tensile stress applied to the inside of the pipe, and the compressive stress.

在圖2的配管,是針對配管外徑460mm、配管板厚70mm的情況作說明。 The piping of Fig. 2 is described with respect to a case where the outer diameter of the pipe is 460 mm and the pipe thickness is 70 mm.

如圖3所示般,若將配管之保溫材的剝離部0mm設為x0,如上述般,在既定距離x1(=218mm)拉伸應力成為0。在從該既定距離x1起算之既定距離x2(=273mm),壓縮應力成為最大。在從該既定距離x2起算之既定距離x3(=454mm),壓縮應力成為0而收斂。 As shown in Fig. 3, when the peeling portion 0 mm of the heat insulating material of the pipe is set to x 0 , as described above, the tensile stress becomes 0 at a predetermined distance x 1 (= 218 mm). The compressive stress becomes maximum at a predetermined distance x 2 (= 273 mm) from the predetermined distance x 1 . At a predetermined distance x 3 (= 454 mm) from the predetermined distance x 2 , the compressive stress becomes zero and converges.

若將配管11的左側剝離部分和右側剝離部分加在一起,會變成2倍,剝離的距離L成為454mm×2=908mm。 When the left side peeling portion and the right side peeling portion of the pipe 11 are added together, the distance is doubled, and the peeling distance L becomes 454 mm × 2 = 908 mm.

因此,應剝離的距離L較佳為約900mm以上。 Therefore, the distance L to be peeled off is preferably about 900 mm or more.

此外,要利用壓縮應力而謀求進一步壽命延 長的情況,將保溫材13除去的範圍可根據下式(3)來決定。 In addition, it is necessary to use compressive stress to achieve further life extension. In the case of a long length, the range in which the heat insulating material 13 is removed can be determined according to the following formula (3).

2.4≦β x<5...(3) 2.4≦β x<5. . . (3)

例如,當外徑460mm、板厚70mm的情況,至少在未施加拉伸應力的距離x1(=218mm)必須剝離,在收斂的x3(454mm)以上則不須將保溫材剝離。 For example, when the outer diameter is 460 mm and the thickness is 70 mm, at least the distance x 1 (= 218 mm) to which the tensile stress is not applied must be peeled off, and at the time of convergence x 3 (454 mm) or more, the heat insulating material does not need to be peeled off.

[實施例2] [Embodiment 2]

圖4係實施例2的高溫配管之延壽化構造之概略圖。圖5為圖4的立體圖。又對於與實施例1的構造重複的構件賦予同一符號而省略其說明。如圖4以及圖5所示般,實施例2的高溫配管之延壽化構造,對於實施例1中將保溫材13除去後的露出部14,以密合於其周圍的方式設置散熱構件、即多層散熱片17。 Fig. 4 is a schematic view showing a structure for extending the life of the high temperature pipe of the second embodiment. Fig. 5 is a perspective view of Fig. 4; The same components as those of the first embodiment are denoted by the same reference numerals, and their description will be omitted. As shown in FIG. 4 and FIG. 5, in the life-extending structure of the high-temperature pipe of the second embodiment, the heat-dissipating member is provided so as to be in close contact with the exposed portion 14 in which the heat-insulating material 13 is removed in the first embodiment. Multilayer heat sink 17.

如圖5所示般,將具有複數個散熱片18之上部散熱片17A和具有複數個散熱片18之下部散熱片17B,以凸緣19彼此對齊的方式藉由緊固構件20進行緊固。 As shown in FIG. 5, the heat sink 17A having the plurality of fins 18 and the fins 17B having the lower fins 18 are fastened by the fastening member 20 in such a manner that the flanges 19 are aligned with each other.

散熱片18的厚度(d11)為例如70mm,高度(h11)為300mm左右,而形成多層散熱片構造。 The heat sink 18 has a thickness (d 11 ) of, for example, 70 mm and a height (h 11 ) of about 300 mm to form a multilayer fin structure.

在本實施例,在藉由非破壞性檢查而判斷為高潛變斷裂風險之高溫配管的熔接部,如圖4及圖5所示將常設的保溫材13除去而形成露出部14,以與該露出部14密合的方式設置上部散熱片17A、下部散熱片17B。藉 由採用這種多層散熱片構造,使釋放熱的面積增大,而能使配管之金屬溫度降低到比實施例1更低。 In the present embodiment, the welded portion of the high-temperature pipe which is determined to be a high-latency fracture risk by non-destructive inspection removes the permanent heat insulating material 13 as shown in FIGS. 4 and 5 to form the exposed portion 14 to The upper fins 17A and the lower fins 17B are provided so that the exposed portions 14 are in close contact with each other. borrow By adopting such a multi-layer fin structure, the area for releasing heat is increased, and the metal temperature of the piping can be lowered to be lower than that of Embodiment 1.

依據本實施例,藉由設置於將保溫材13除去後的露出部14之多層散熱片17,使釋放熱的面積增加,與面積增加率成比例地使熱流束增加,相較於實施例1,能使金屬溫度更快冷卻。 According to the present embodiment, by providing the multilayer heat sink 17 of the exposed portion 14 after the heat insulating material 13 is removed, the area for releasing heat is increased, and the heat flux is increased in proportion to the area increase rate, compared to the first embodiment. Can make the metal temperature cool faster.

結果,藉此將金屬溫度降低,使配管11的潛變斷裂壽命延長,能謀求配管剩餘壽命的延壽化。 As a result, the metal temperature is lowered to extend the creep rupture life of the pipe 11, and the life of the remaining life of the pipe can be extended.

圖6係實施例2的其他高溫配管之延壽化構造的概略圖。 Fig. 6 is a schematic view showing a structure of a life extension of another high temperature pipe of the second embodiment.

如圖6所示般,在長度方向的熔接部12所構成的長度接頭配管11A設置多層散熱片17。如此般,藉由多層散熱片17的設置使熱流束增加,利用其與外部氣體的自然對流熱傳導來將配管冷卻,利用多層散熱片17和配管11之熱伸長率差,對配管11施加壓縮應力,而謀求應力減低效果。 As shown in Fig. 6, a plurality of fins 17 are provided in the length joint pipe 11A formed by the welded portion 12 in the longitudinal direction. In this manner, the heat flux is increased by the provision of the plurality of fins 17, and the piping is cooled by the natural convection heat conduction with the outside air, and the compressive stress is applied to the piping 11 by the difference in thermal elongation between the multilayer fins 17 and the piping 11. And seek stress reduction effect.

[實施例3] [Example 3]

圖7係實施例3的高溫配管之延壽化構造的概略圖。又對於與實施例1的構造重複的構件賦予同一符號而省略其說明。如圖7所示般,實施例3的高溫配管之延壽化構造,對於實施例1中之將保溫材13除去後之露出部14的表面,將該表面藉由冷卻用媒體(例如空氣)21進行冷卻。在此,作為冷卻用媒體21,除了空氣以 外,也能使用各種用途排氣、惰性氣體等。 Fig. 7 is a schematic view showing a structure of a life extension of the high temperature pipe of the third embodiment. The same components as those of the first embodiment are denoted by the same reference numerals, and their description will be omitted. As shown in Fig. 7, the life-extending structure of the high-temperature pipe of the third embodiment is the surface of the exposed portion 14 after the heat insulating material 13 is removed in the first embodiment, and the surface is cooled by a medium (for example, air) 21 Cool down. Here, as the cooling medium 21, in addition to air In addition, exhaust gas, inert gas, and the like can be used for various purposes.

圖8係顯示供給冷卻用空氣之空氣供給手段的一例之立體圖。 Fig. 8 is a perspective view showing an example of an air supply means for supplying cooling air.

如圖8所示般,沿著配管11之露出部14的外周設置環狀的空氣供給手段22,從環狀的空氣供給手段22之空氣噴出孔(未圖示)將空氣23遍及全周進行送風,而實施強制冷卻。 As shown in Fig. 8, an annular air supply means 22 is provided along the outer circumference of the exposed portion 14 of the pipe 11, and the air 23 is spread over the entire circumference from the air discharge hole (not shown) of the annular air supply means 22. Air is supplied and forced cooling is implemented.

冷卻用媒體21所進行的強制冷卻之空氣的風速較佳為例如10m/s左右。 The wind speed of the air forcibly cooled by the cooling medium 21 is preferably, for example, about 10 m/s.

在藉由非破壞性檢查而判斷為高潛變斷裂風險之高溫配管的熔接部,如圖7及圖8所示般,將常設的保溫材13除去,藉由冷卻用媒體(空氣)21所進行的強制冷卻使其散熱,而將配管11的金屬溫度降低。 As shown in Figs. 7 and 8, the permanent heat insulating material 13 is removed by the cooling medium (air) 21 as shown in Figs. 7 and 8 in the welded portion of the high temperature pipe which is judged to be a high latent fracture risk by non-destructive inspection. The forced cooling is performed to dissipate heat, and the metal temperature of the pipe 11 is lowered.

在此情況,對於將保溫材13除去後的露出部14,利用冷卻用媒體(空氣)21進行強制冷卻,使其與外部氣體產生強制對流傳熱,熱傳導率為20~100W/m2K左右。 In this case, the exposed portion 14 from which the heat insulating material 13 has been removed is forcibly cooled by the cooling medium (air) 21 to cause forced convection heat transfer with the outside air, and the thermal conductivity is about 20 to 100 W/m 2 K. .

在實施例3,不同於實施例1及2,藉由將金屬溫度利用冷卻用媒體21強制地降低,使配管11的潛變斷裂壽命延長,能謀求配管剩餘壽命的延壽化。 In the third embodiment, unlike the first and second embodiments, the metal temperature is forcibly lowered by the cooling medium 21, and the creeping fracture life of the pipe 11 is prolonged, so that the life of the remaining life of the pipe can be extended.

[實施例4] [Example 4]

圖9係實施例4的高溫配管之延壽化構造的概略圖。又對於與實施例1的構造重複的構件賦予同一符號而省略其說明。如圖9所示般,實施例4的高溫配管之 延壽化構造,是在實施例1中之將保溫材13除去後之露出部14的周圍,設置作為冷卻手段之水套31。藉由設置該水套31,利用其與水之自然熱傳導而將配管冷卻,與內部流體進行熱交換而謀求金屬溫度的降低。 Fig. 9 is a schematic view showing a structure of a life extension of the high temperature pipe of the fourth embodiment. The same components as those of the first embodiment are denoted by the same reference numerals, and their description will be omitted. As shown in FIG. 9, the high temperature piping of Example 4 The life extension structure is a water jacket 31 as a cooling means in the periphery of the exposed portion 14 in which the heat insulating material 13 is removed in the first embodiment. By providing the water jacket 31, the piping is cooled by natural heat conduction with water, and heat exchange with the internal fluid is performed to reduce the metal temperature.

在藉由非破壞性檢查而判斷為高潛變斷裂風險之配管的熔接部,如圖9所示將常設的保溫材13除去,利用水套31等強制地將熱釋放,使配管的金屬溫度降低。 In the welded portion of the pipe which is judged to be a high-latency fracture risk by the non-destructive inspection, as shown in FIG. 9, the permanent heat insulating material 13 is removed, and the heat is forcibly released by the water jacket 31 or the like to make the metal temperature of the pipe reduce.

在此情況,藉由在將保溫材13除去後的露出部14配置水套31,使其與冷卻水產生自然對流傳熱,熱傳導率為500~600W/m2K左右。結果,使金屬溫度降低,使配管11的潛變斷裂壽命延長,能謀求配管剩餘壽命的延壽化。 In this case, the water jacket 31 is disposed in the exposed portion 14 after the heat insulating material 13 is removed, and natural convection heat is generated from the cooling water, and the thermal conductivity is about 500 to 600 W/m 2 K. As a result, the metal temperature is lowered, the creeping fracture life of the pipe 11 is prolonged, and the life of the remaining life of the pipe can be extended.

圖10係實施例4的其他高溫配管之延壽化構造的概略圖。 Fig. 10 is a schematic view showing a structure of a life extension of another high temperature pipe of the fourth embodiment.

在圖10,是在將保溫材13除去後之露出部14的表面配置冷卻配管32,在其部使冷卻水33通過,利用冷卻水33進行散熱,而謀求配管11的金屬溫度降低。 In FIG. 10, the cooling pipe 32 is placed on the surface of the exposed portion 14 after the heat insulating material 13 is removed, and the cooling water 33 is passed through the portion thereof, and the cooling water 33 is used to dissipate heat, whereby the metal temperature of the pipe 11 is lowered.

該強制冷卻用的冷卻水33的速度,較佳為例如1m/s左右。此外,所捲繞之冷卻配管32的直徑為例如20mm左右。 The speed of the cooling water 33 for forced cooling is preferably, for example, about 1 m/s. Further, the diameter of the wound cooling pipe 32 is, for example, about 20 mm.

圖11係高溫配管的露出部的保護構造之概略圖。 Fig. 11 is a schematic view showing a protective structure of an exposed portion of a high temperature pipe.

此外,如圖11所示般,為了防止將配管11的保溫材 13除去後之露出部14成為淋雨狀態,較佳為遍及比露出部14的範圍L更長的範圍設置遮雨板等的保護構件29,而避免對配管11構成熱阻障。此外,除了熱阻障對策以外,藉由設置保護構件29,能防止太陽所造成的熱影響,而能進行適當的冷卻。 Further, as shown in FIG. 11, in order to prevent the heat insulating material of the pipe 11 The exposed portion 14 after the removal 13 is in a rainy state, and it is preferable to provide the protective member 29 such as a flashing plate over a range longer than the range L of the exposed portion 14, thereby avoiding the formation of a thermal barrier to the pipe 11. Further, in addition to the thermal barrier countermeasure, by providing the protective member 29, it is possible to prevent the heat influence by the sun and to perform appropriate cooling.

[實施例5] [Example 5]

圖12係高溫配管的金屬溫度控制方法之步驟圖。 Fig. 12 is a view showing the steps of a metal temperature control method for a high temperature pipe.

在本實施例,在使用冷卻用媒體21或冷卻水等的冷卻手段進行冷卻時,藉由溫度測定手段來測定將保溫材13除去後的配管表面的溫度,並判斷冷卻能力是否適當。 In the present embodiment, when cooling is performed using a cooling medium such as the cooling medium 21 or cooling water, the temperature of the surface of the pipe after the heat insulating material 13 is removed is measured by the temperature measuring means, and it is judged whether or not the cooling ability is appropriate.

在藉由非破壞性檢查判斷為高潛變斷裂風險之高溫配管的熔接部,將常設的保溫材13除去後,在露出部14的局部安裝作為溫度測定手段之熱電偶,測定配管11的金屬溫度而進行剩餘壽命評價。該熱電偶較佳為設置成離熱影響部10~20mm,且設置於複數部位。 After the permanent heat insulating material 13 is removed by the welded portion of the high-temperature pipe which is determined to be a high-latency fracture risk by non-destructive inspection, a thermocouple serving as a temperature measuring means is attached to a part of the exposed portion 14, and the metal of the pipe 11 is measured. The remaining life was evaluated by temperature. Preferably, the thermocouple is disposed 10 to 20 mm away from the heat-affected portion and disposed at a plurality of locations.

在此情況,藉由測定溫度,可判斷是否達成所要求的剩餘壽命,又藉由與實施例3之利用送風進行強制冷卻或實施例4的水套進行組合,而將冷卻能力控制成可滿足所要求的剩餘壽命,即可延長配管壽命。 In this case, by measuring the temperature, it can be judged whether or not the required remaining life is reached, and the cooling capacity is controlled to be satisfied by combining with the forced cooling by the air supply of Embodiment 3 or the water jacket of the fourth embodiment. The remaining life required can extend the life of the pipe.

例如離下次定期檢查的時間還有1萬小時的情況,例如圖10所示般捲繞冷卻配管32而藉由冷卻水 33進行強制冷卻的情況,當判斷必須將溫度降低50℃左右時,在實際之利用冷卻水33所進行的冷卻經由溫度測定只能降溫30℃時,例如藉由利用空氣冷卻之強制冷卻、或控制冷卻媒體的冷卻能力(將冷卻水利用冷媒進一步降溫等的控制),來實施冷卻而使溫度進一步降低還不夠的20℃,即可延長配管壽命到所要求的剩餘壽命。 For example, if there is still 10,000 hours from the next periodic inspection, for example, the cooling pipe 32 is wound by the cooling water as shown in FIG. 33. In the case of forced cooling, when it is judged that the temperature must be lowered by about 50 ° C, the cooling by the actual use of the cooling water 33 can only be lowered by 30 ° C via the temperature measurement, for example, by forced cooling by air cooling, or By controlling the cooling capacity of the cooling medium (control that the cooling water is further cooled by the refrigerant, etc.), cooling is performed to further reduce the temperature by 20 ° C, and the life of the piping can be extended to the required remaining life.

接下來,使用圖12來說明高溫配管的金屬溫度控制方法之步驟。 Next, the steps of the metal temperature control method of the high temperature piping will be described using FIG.

第1步驟,在藉由非破壞性檢查判斷為高潛變斷裂風險之配管的熔接部,將配管11的保溫材13除去,並賦予實施例3或實施例4的冷卻功能(S-1)。 In the first step, the heat insulating material 13 of the pipe 11 is removed by the welded portion of the pipe which is determined to have a high creeping fracture risk by non-destructive inspection, and the cooling function (S-1) of the third embodiment or the fourth embodiment is given. .

第2步驟,測定運轉時配管11之露出部14的金屬溫度(S-2)。 In the second step, the metal temperature (S-2) of the exposed portion 14 of the pipe 11 during operation is measured.

作為第2步驟(S-2)之溫度測定結果的判斷,藉由溫度測定來判斷配管壽命是否滿足所要求的剩餘壽命(S-3)。 As a result of the temperature measurement result of the second step (S-2), it is determined by temperature measurement whether or not the pipe life satisfies the required remaining life (S-3).

在第3步驟(S-3)中,當滿足剩餘壽命(Yes)的情況,不改變冷卻能力就那樣運轉(S-4)。 In the third step (S-3), when the remaining life (Yes) is satisfied, the operation is performed without changing the cooling capacity (S-4).

相對於此,在第3步驟(S-3)中,不滿足剩餘壽命(No)的情況,進行操作,將冷卻能力提昇而降溫至可滿足要求壽命的金屬溫度(S-5)。 On the other hand, in the third step (S-3), the remaining life (No) is not satisfied, and the operation is performed to lower the cooling capacity and lower the temperature to a metal temperature (S-5) that satisfies the required life.

結果,到剩餘壽命為止,都能實施正常的運轉。 As a result, normal operation can be performed up to the remaining life.

此外,藉由進行溫度測定,可判斷現在的冷卻是否正常。 In addition, by performing temperature measurement, it can be judged whether the current cooling is normal.

11‧‧‧高溫配管(配管) 11‧‧‧High temperature piping (pipe)

12‧‧‧熔接部 12‧‧‧welding department

13‧‧‧保溫材 13‧‧‧Insulation

14‧‧‧露出部 14‧‧‧Exposed Department

15‧‧‧鍋爐蒸氣 15‧‧‧Boiler Vapor

Claims (10)

一種高溫配管之延壽方法,其特徵在於,依據高溫配管的熔接部的潛變斷裂之剩餘壽命評價而判斷無法正常的繼續使用時,將被覆前述高溫配管的高潛變斷裂風險部位之保溫材的一部分除去,使前述高溫配管的外表面溫度局部地降低,以謀求高潛變斷裂風險部位的壽命延長,將前述保溫材的一部分除去之露出部的寬度是下述距離的2倍以上,該距離,是藉由從該露出部的剝離端部將前述保溫材除去而在前述高溫配管產生之拉伸應力和壓縮應力的應力改變從拉伸應力改變成壓縮應力後,壓縮應力逐漸趨近0的距離,從前述拉伸應力改變成壓縮應力後壓縮應力逐漸趨近0的距離滿足下述式(1),β x=5...(1)β以下式(2)表示, 在此,v為帕松比(Poisson ratio),a為配管的平均半徑,h為配管的板厚。 A method for extending the life of a high-temperature pipe, characterized in that, according to the remaining life evaluation of the latent fracture of the welded portion of the high-temperature pipe, when it is judged that the normal use cannot be continued, the heat-insulating material of the high-latency fracture risk portion of the high-temperature pipe is covered. Partially removing, the outer surface temperature of the high-temperature pipe is locally lowered, and the life of the high-latency fracture risk portion is prolonged, and the width of the exposed portion where a part of the heat insulating material is removed is twice or more of the following distance. When the stress of the tensile stress and the compressive stress generated in the high-temperature pipe is changed from the tensile stress to the compressive stress by the removal of the heat insulating material from the peeling end portion of the exposed portion, the compressive stress gradually approaches zero. The distance from the aforementioned tensile stress to the compressive stress and the compressive stress gradually approaches 0 satisfies the following formula (1), β x=5. . . (1) β is expressed by the following formula (2), Here, v is a Poisson ratio, a is the average radius of the pipe, and h is the plate thickness of the pipe. 如申請專利範圍第1項所述之高溫配管之延壽方法,其中,將前述保溫材被除去的構件之表面予以冷卻。 The method for extending the life of a high-temperature pipe according to the first aspect of the invention, wherein the surface of the member from which the heat insulating material is removed is cooled. 如申請專利範圍第2項所述之高溫配管之延壽方 法,其中,前述冷卻是使用空氣進行冷卻或使用冷卻水進行冷卻。 For example, the longevity side of the high temperature piping mentioned in the second paragraph of the patent application scope The method wherein the cooling is performed by using air for cooling or cooling with cooling water. 如申請專利範圍第1項所述之高溫配管之延壽方法,其中,在前述保溫材被除去的構件之表面設置散熱構件。 The method for extending the life of a high-temperature pipe according to the first aspect of the invention, wherein the heat-dissipating member is provided on a surface of the member from which the heat insulating material is removed. 如申請專利範圍第1項所述之高溫配管之延壽方法,其中,測定前述保溫材被除去的構件之表面的溫度,判斷冷卻能力是否適當。 The method for extending the life of a high-temperature pipe according to the first aspect of the invention, wherein the temperature of the surface of the member from which the heat insulating material is removed is measured, and whether the cooling ability is appropriate is determined. 如申請專利範圍第5項所述之高溫配管之延壽方法,其中,當前述冷卻能力不適當的情況,改變成使冷卻能力成為適當。 The method for extending the life of a high-temperature pipe according to the fifth aspect of the invention, wherein the cooling capacity is appropriately changed when the cooling capacity is not appropriate. 一種高溫配管之延壽化構造,其特徵在於,依據高溫配管的熔接部的潛變斷裂之剩餘壽命評價而判斷無法正常的繼續使用時,將被覆前述高溫配管的高潛變斷裂風險部位之保溫材的一部分除去,使前述高溫配管的外表面溫度局部地降低,將前述保溫材的一部分除去之露出部的寬度是下述距離的2倍以上,該距離,是藉由從該露出部的剝離端部將前述保溫材除去而在前述高溫配管產生之拉伸應力和壓縮應力的應力改變從拉伸應力改變成壓縮應力後,壓縮應力逐漸趨近0的距離, 從前述拉伸應力改變成壓縮應力後壓縮應力逐漸趨近0的距離滿足下述式(1),β x=5...(1)β以下式(2)表示, 在此,v為帕松比(Poisson ratio),a為配管的平均半徑,h為配管的板厚。 A structure for extending the life of a high-temperature pipe, which is characterized in that, according to the remaining life evaluation of the creeping fracture of the welded portion of the high-temperature pipe, when it is judged that the normal use cannot be continued, the heat-insulating material of the high-latency fracture risk portion of the high-temperature pipe is covered. Part of the removal causes the outer surface temperature of the high temperature pipe to be locally lowered, and the width of the exposed portion from which a part of the heat insulating material is removed is twice or more the distance from the peeling end of the exposed portion. After the heat insulating material is removed, the tensile stress and compressive stress generated by the high temperature pipe change from a tensile stress to a compressive stress, and the compressive stress gradually approaches a distance of 0, and the tensile stress is changed to a compressive stress. The distance at which the post-compression stress gradually approaches 0 satisfies the following formula (1), β x=5. . . (1) β is expressed by the following formula (2), Here, v is a Poisson ratio, a is the average radius of the pipe, and h is the plate thickness of the pipe. 如申請專利範圍第7項所述之高溫配管之延壽化構造,其中,具備有:將前述保溫材被除去的構件之表面冷卻之冷卻手段。 The structure for extending the life of the high-temperature pipe according to the seventh aspect of the invention is the cooling means for cooling the surface of the member from which the heat insulating material is removed. 如申請專利範圍第8項所述之高溫配管之延壽化構造,其中,前述冷卻手段是使用空氣之空冷手段或使用冷卻水之水冷手段。 The structure for extending the life of the high-temperature pipe according to the eighth aspect of the invention, wherein the cooling means is an air cooling means using air or a water cooling means using cooling water. 如申請專利範圍第7項所述之高溫配管之延壽化構造,其中,在前述保溫材被除去的構件的表面設置有散熱構件。 The life-extending structure of the high-temperature pipe according to the seventh aspect of the invention, wherein the heat-dissipating member is provided on a surface of the member from which the heat insulating material is removed.
TW104102558A 2015-01-26 2015-01-26 High temperature piping extension of life and high temperature piping extension of the structure TWI592644B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI692640B (en) * 2018-02-14 2020-05-01 日商三菱日立電力系統股份有限公司 Factory inspection method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI692640B (en) * 2018-02-14 2020-05-01 日商三菱日立電力系統股份有限公司 Factory inspection method

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