TW201620387A - Cake shaping apparatus and the shaping method thereof - Google Patents

Abstract

A cake shaping apparatus includes a main frame having a operating space defined therein, a material supplier and a hopper respectively mounted thereon. A shaping mold is disposed in the operating space and includes a series of shaping holes vertically defined therein, wherein each shaping hole selectively communicates with the material supplier for receiving cake material. A pressing device is mounted on the main frame above the shaping mold. The pressing device includes multiple pistons each align with a corresponding one of the shaping holes for pressing the material in the shaping hole and pushing the shaped cake in the shaping hole. A tray is movably mounted on the main frame for selectively closing the bottom of each of the shaping holes. A conveyor is mounted onto the main frame for conveying the shaped cake from the shaping holes. By such a manner, the manufacturing effect of the cake shaping apparatus is greatly mromoted.

Description

Pastry forming filling machine and forming method

The invention relates to a food processing machine; in particular to a novel structure of a pastry forming filling machine and a method for forming the same.

According to the past, pastry food has always been one of the favorite foods of the majority of people. With the development of modern technology, some automatic machines have been introduced into the production process of pastry foods as auxiliary equipment for labor.

The pastry-forming filling machine currently known generally comprises a storage barrel, a injection barrel, a work table and a pastry molding mold; wherein the pastry molding mold is placed on the workbench. The injection cylinder communicates with the storage cylinder, and the injection cylinder is used for injection molding of the pastry molding mold on the workbench; wherein the conventional pastry molding mold is a plate-shaped body having a plurality of molding slots. After injecting the pastry filling into each molding cavity, it is usually necessary to manually release the pastry filling in each forming cavity by manual means, thereby causing the pastry molding mold to be released during the demoulding of the aforementioned pastry filling. It is impossible to carry out the next injection process and the processing procedure is delayed, and the production efficiency of the pastry cannot be further improved.

In addition, because the conventional pastry molding filling machine can not achieve a better fully automated state in the process, it is necessary to use manpower to increase the risk of pollution, and it is easy to damage the appearance and quality of the pastry product.

Therefore, in view of the problems existing in the above-mentioned conventional pastry molding and filling machine technology, how to develop an innovative structure that can be more ideal and practical, and the relevant industry should further consider the goal and direction of breakthrough.

In view of this, the inventor has been engaged in the manufacturing development and design experience of related products for many years. After detailed design and careful evaluation of the above objectives, the inventor has finally obtained the practical invention.

The main object of the present invention is to provide a pastry molding filling machine and a molding method, and the technical problem to be solved is to aim at how to develop a new type of pastry molding filling machine structure which is more ideal and practical. Think about innovation breakthroughs.

The technical feature of the present invention solves the problem. In terms of the structural aspect, the utility model mainly comprises: a main body, comprising a working space, a feeding mechanism disposed above the working space, and a connecting injection mechanism. The storage bin of the pastry material is stored, and the bottom end of the main body body is provided with a placing portion; a pastry forming mold is arranged in the working space of the main body body, and the pastry forming mold is provided with a spacing arrangement and a vertical through hole shape. The hole and each forming hole are opposite to the injection mechanism for injecting the pastry material; a die and a demolding mechanism are disposed above the pastry molding die, and the demolding mechanism has a position opposite to each of the molding holes provided in the pastry molding die; a convex action portion, the convex action portion has a compression mold action and a demoulding action; a displaceable bottom tray is disposed at a position below the pastry molding mold in a laterally displaceable state, and the bottom tray can be displaced The displacement has a holding position and a releasing position. When the holding position is, the displaceable bottom tray pair is located under the pastry forming mold, and the lower ends of the forming holes are formed. Displacement bottom tray is held closed to present a state of bottom wall. When the position is released, the displaceable bottom tray is displaced to a position offset from the pastry molding mold, and the lower end of each forming hole is open and can be demolished; A conveyor belt is disposed at a position below the pastry forming mold to receive the block-shaped cake which is demoulded downward from each of the forming holes and further conveyed laterally.

Another main object of the present invention is to provide a method for forming a pastry, and more particularly to a method for preparing a powdered pastry material by a pastry molding filling machine; the method mainly comprises: preparing a pastry material in a storage cylinder; Displace the bottom tray to the holding position to form a state in which the lower end of each forming hole is closed and presents a bottom wall; and the filling mechanism performs a feeding operation procedure on each forming hole of the pastry forming mold, and is injected into the forming hole at this time The cake material is in a soft state; the convex-shaped action portion provided by the mold and the demoulding mechanism is pressed downward against each of the molding holes provided in the pastry molding mold to compact the infused cake material to form a cake-like cake; Displace the bottom tray to the release position, and at the same time, displace the conveyor belt to the position below the pastry molding mold; so that the convex-shaped action portion of the compression mold and the demoulding mechanism is pressed downward for the second time to form the molding of the pastry molding mold. a hole, so that the cake-like cake in each forming hole is dropped down onto the conveyor belt; after the conveyor belt is finished to receive the block-shaped cake, the lateral displacement is performed to the side to the set position, Stepwise carrying out the horizontal conveying operation of the block cake to transport the block cake to a post-processing working area; the displaceable bottom tray is again displaced back to the holding position, and the lower end of each forming hole is closed and has a bottom wall state In order to perform another cycle of the injection operation program.

The main effect and advantage of the present invention is that the cake-like cake in the state of being pressed can be separated from the pastry molding mold and dropped onto the conveyor belt and transported to the subsequent processing program, and the pastry molding mold can then quickly carry out the next cycle of the pastry material. The injection and press-forming operation allows the production of the pastry-forming filling machine to achieve a substantial increase in efficiency and a practical and progressive increase in automation efficiency.

Referring to Figures 1 and 2, there is shown a preferred embodiment of the pastry molding filling machine and the molding method of the present invention, but the embodiments are for illustrative purposes only and are not limited by the structure in the patent application; The pastry forming filling machine A according to the structural surface portion of the present invention particularly refers to a type of processing operation for the powdered pastry material press-forming type; comprising the following structure: a main body 10 including a working space 11 and a filling mechanism 12 above the working space 11 and a feeding mechanism 12 for storing the storage bin 13 of the pastry material 05, and the bottom end of the main body 10 is provided with a placing portion 14; The mold 20 is disposed in the working space 11 of the main body 10. The pastry molding die 20 is provided with molding holes 21 which are arranged at intervals and are in a vertical through-hole shape. Each of the molding holes 21 can be positioned opposite to the injection mechanism 12. For feeding the pastry material 05; a die-molding and demolding mechanism 30 is disposed above the pastry molding die 20, and the die-molding and demolding mechanism 30 has a convex position which can be opposite to the molding holes 21 provided in the pastry molding die 20. a stretched action portion 31, the convex action portion 31 The mold has a function of pressing and molding the cake material 05 injected into the molding hole 21 to form a cake-like cake 06, and the mold release function is for using the cake-like cake 06 The displacement hole 21 is pressed out; a displaceable bottom tray 40 is disposed at a position below the pastry molding die 20 in a laterally displaceable state, and the displacement of the displaceable bottom tray 40 has a holding position and a release position. Wherein the holding position is as shown in the third to fifth figures, the displaceable bottom tray 40 is located below the pastry forming mold 20, and the lower ends of the forming holes 21 are respectively held by the displaceable bottom tray 40 and are presented. In the state of the bottom wall, as shown in FIG. 6, the displaceable bottom tray 40 is displaced to a position shifted from the pastry molding die 20, and the lower end of each of the molding holes 21 is opened to be demoldable; A conveyor belt 50 is disposed at a position below the pastry molding die 20, thereby receiving the block-shaped confections 06 which are dropped from the molding holes 21 downwardly and further conveyed laterally.

As shown in FIG. 6, wherein the conveyor belt 50 and the displaceable bottom tray 40 are disposed in a height position approaching manner, and the conveyor belt 50 is in a laterally displaceable state, and is capable of being displaced in the bottom tray. When the 40 is displaced to the release position, it is displaced to a position below the pastry molding die 20 to receive the block-shaped pastry 06 which is demoulded downward from each of the molding holes 21, and then laterally displaced to the one-side set position after the block-shaped pastry 06 is completed. At the same time, the lateral conveying operation of the block cake 06 is further performed. Wherein the lateral conveying operation can transport the block cake 06 to the position of the next processing equipment of the pastry, such as a roaster, a top coater, etc., which has many possibilities and belongs to the prior art category. , that is, not enumerated one by one.

As shown in FIG. 9, the conveyor belt 50B may also be disposed at a position spaced apart from the displaceable bottom tray 40. One end of the conveyor belt 50B extends laterally to a laterally set position for making a cake. 06 horizontal conveying operation.

In addition, the pastry molding die 20 can also be set in a form that can be adjusted up and down, and can be pressed against the conveyor belt 50 when it is lowered, thereby enabling the conveyor belt 50 to be seamless when receiving the block cake 06. The state of receiving is prevented to prevent the problem that the block cake 06 is broken due to the dropping process; of course, in this example, when the convex-shaped action portion 31 provided in the stamper and demolding mechanism 30 is pressed downward against the pastry molding die 20 When each of the molding holes 21 is provided, the pastry molding die 20 must be lifted upward to allow the block cake 06 to be released.

The above-mentioned structural composition and technical features are described in the method of molding a pastry according to the present invention, and in particular, the above-mentioned pastry molding filling machine A is a method for processing a powdered pastry material, which is a structural embodiment. Included in the following steps: As shown in Fig. 3, the pastry material 05 is prepared in the storage bin 13 (note: before the filling and pressing operation of the pastry is to be performed); as shown in Fig. 4, The displaceable bottom tray 40 is first displaced to the holding position to form a state in which the lower end of each of the forming holes 21 is held by the displaceable bottom tray 40 and has a bottom wall; as shown in FIG. 4, the injection mechanism is arranged. 12, a working procedure for injecting each of the molding holes 21 of the pastry molding die 20, at which time the pastry material 05 injected into the molding hole 21 is in a soft state; as shown in Fig. 5, through the die and the demolding mechanism 30 The convex action portion 31 is pressed downward against each of the molding holes 21 provided in the pastry molding die 20 to compact the previously injected pastry material 05 to form a cake-like pastry 06 (as indicated by an arrow L1); Figure 6 shows the displacement of the displaceable bottom tray 40 to the release. Position (as indicated by arrow L2), and at the same time, the conveyor belt 50 is displaced to the position below the pastry forming mold 20 (as indicated by arrow L3); as shown in Fig. 7, the stamping and demolding mechanism 30 is provided. The convex action portion 31 is pressed downward for the second time (as indicated by an arrow L4) in each of the molding holes 21 provided in the pastry molding die 20, so that the cake-like pastry 06 in each of the molding holes 21 is dropped downward to the conveyance. The belt 50; as shown in Fig. 8, after the conveyor belt 50 is finished to receive the block cake 06, it is laterally displaced to the side set position (as indicated by the arrow L5), and further the block cake 06 The lateral conveying operation is to transport the block cake 06 to a predetermined post-processing area (such as a roaster); as shown in Fig. 8, the displaceable bottom tray 40 is again displaced back to the holding position (such as an arrow) As shown by L6, the lower end of each of the forming holes 21 is held by the displaceable bottom tray 40 to be closed, and the bottom wall state is presented, so as to perform another cycle of the injection operation.

Wherein, after the pressing and demolding mechanism 30 completes the pressing action, the pressing and retracting action may be first retracted upward by a distance, and then the second downward pressing action is performed.

Advantages of the present invention: The "puff pastry molding filling machine and molding method" disclosed by the present invention mainly comprises an innovative and unique structure such as the main body body, a pastry molding die, a stamping mold and a demolding mechanism, a displaceable bottom tray, and a conveyor belt. The type and the technical features enable the conventional structure of the prior art to pass the cake-like cake in the pressed state out of the pastry molding mold and onto the conveyor belt for transport to the subsequent processing program. The pastry molding mold can then quickly carry out the injection and pressing operation of the pastry material in the next cycle, thereby further improving the efficiency of the production operation of the pastry molding filling machine and increasing the automation efficiency. In addition, the pastry forming filling machine of the present invention can be brought into a fully automatic state in the process, which can greatly reduce the manpower use, effectively reduce the risk of pollution and reduce the damage to the appearance quality of the pastry product, and has its excellent characteristics.

Furthermore, the structure of the pastry-forming filling machine disclosed in the present invention makes it practically applicable to be disposed between the front and rear conveyor belt structures of the existing food machinery production line, and easily reaches the production process. Advantages and objectives.

The above embodiments are intended to be illustrative of the present invention, and are not to be construed as limiting the scope of the invention. The principles are changed and modified to achieve an equivalent purpose, and such changes and modifications are to be included in the scope defined by the scope of the patent application as described later.

A‧‧‧Plough forming filling machine 05‧‧‧French material 06‧‧‧Bread cakes 10‧‧‧Hosting body 11‧‧‧Working space 12‧‧‧Injecting mechanism 13‧‧‧ Storage bin 14‧ ‧ ‧ Department of the Ministry of Food and Welfare 20‧‧‧ Pastry Molding Tool 21‧‧‧Forming Hole 30‧‧‧Molding and Molding Mechanism 31‧‧‧Stretching Action 40‧‧‧ Displaceable Bottom Tray 50, 50B‧‧ ‧conveyor

BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a plan view showing a preferred embodiment of the pastry forming stuffing machine of the present invention. Figure 2 is a side elevational view of another preferred embodiment of the pastry forming stuffing machine of the present invention. Fig. 3 is a schematic view showing the operation of the molding method of the present invention. Figure 4 is a schematic diagram 2 of the molding method of the present invention. Figure 5 is a schematic diagram 3 of the molding method of the present invention. Fig. 6 is a schematic view showing the operation of the molding method of the present invention. Figure 7 is a schematic diagram 5 of the molding method of the present invention. Figure 8 is a schematic diagram 6 of the molding method of the present invention. Fig. 9 is a view showing an embodiment in which the conveyor belt of the present invention is disposed at a position below the displaceable bottom tray.

A‧‧‧ pastry molding filling machine

10‧‧‧Host body

11‧‧‧Work space

12‧‧‧Injection agencies

13‧‧‧ storage barrel

14‧‧‧ Positioning Department

20‧‧‧Cake molding mold

21‧‧‧Shaped holes

30‧‧‧Molding and demoulding mechanism

31‧‧‧Protruding action

40‧‧‧Displaceable bottom tray

50‧‧‧ conveyor belt

Claims (6)

A pastry molding filling machine, in particular to a type of processing operation of a powdered pastry material; comprising: a main body comprising a working space and a filling mechanism disposed above the working space; The feeding mechanism is configured to store one of the storage materials of the pastry material, and the bottom end of the main body is provided with a positioning portion; a pastry molding mold is disposed in the working space of the main body, and the pastry molding mold is arranged at intervals And forming a vertical through hole shape forming hole, each forming hole can be opposite to the injection mechanism for injecting the pastry material; a die and a demoulding mechanism disposed above the pastry molding die, the demolding mechanism has a projecting action portion capable of being opposed to each of the molding holes provided in the pastry molding die, the projecting action portion having both a stamping action and a demolding action for injecting into the molded hole The pastry material is compacted to form a block cake, and the demoulding action is for pressing the block cake downwards out of the molding hole; a displaceable bottom tray is disposed in the pastry state in a lateral displacement state At a lower position of the mold, the displacement of the displaceable bottom tray has a holding position and a release position, wherein in the holding position, the displaceable bottom tray is located below the pastry forming mold to form the lower end of each forming hole The bottom tray is closed by the displaceable bottom tray and presents a bottom wall. In the release position, the displaceable bottom tray is displaced to a position offset from the pastry molding mold, and the lower end of each forming hole is open and detachable. The state of the mold; a conveyor belt, disposed at a position below the pastry molding mold, thereby receiving the block-shaped cake that has been demoulded down from each of the molding holes and further conveyed laterally. The pastry molding filling machine according to claim 1, wherein the conveyor belt and the displaceable bottom tray are arranged in a height position, and the conveyor belt is laterally displaceable. When the displaceable bottom tray is displaced to the release position, it is displaced to the position below the pastry molding mold to receive the block-shaped cake which is demoulded downward from each molding hole, and then is laterally displaced to one side after the completion of the block-shaped cake. At the set position, the lateral conveying operation of the block cake is further performed. The confectionery molding filling machine according to the first aspect of the invention, wherein the conveyor belt is disposed at an interval position below the displaceable bottom tray, and one end of the conveyor belt extends laterally to a laterally set position. In order to carry out the lateral conveying operation of the block cake. The confectionery molding filling machine according to the second or third aspect of the invention, wherein the conveyor belt is configured to be liftable and adjustable, and is capable of abutting against the lower end of the molding hole provided by the pastry molding mold when rising. Achieve the role of active feeding pastry materials. The invention relates to a method for forming a pastry, in particular to a method for preparing a powdered pastry material by a pastry molding filling machine according to claim 1 of the patent application; comprising the steps of: preparing a pastry material in the storage cylinder; The displaceable bottom tray is first displaced to the holding position, so that the lower end of each forming hole is closed by the displaceable bottom tray and presents a bottom wall state; the injection mechanism is used to inject the forming holes of the pastry forming mold The working procedure, in which the pastry material injected into the forming hole is in a soft state; the protruding action portion provided by the pressing die and the demolding mechanism is pressed downward against each forming hole provided in the pastry forming mold to inject the foregoing The pastry material is compacted to form a block cake; the displacement bottom tray is displaced to the release position, and the conveyor belt is displaced to a position below the pastry molding mold; the stamping and demolding mechanism is provided with a convex-shaped action portion second Pressing downwards on each forming hole provided in the pastry molding mold, so that the cake-like cake in each forming hole is dropped down onto the conveyor belt; after the conveyor belt is completed to receive the block cake The horizontal displacement is performed to the one side to the set position, and the lateral conveying operation of the block cake is further performed to transport the block cake to a predetermined post-processing work area; the displaceable bottom tray is again displaced back to the holding position The lower end of each forming hole is closed by the displaceable bottom tray and presents a bottom wall state, so as to perform another cycle of the injection operation procedure. The method for forming a pastry according to claim 5, wherein the stamping and demolding mechanism first retracts a distance after completing the pressing action, and then performs the second downward pressing action.