TWI458432B - Belt of pastry - Google Patents
Belt of pastry Download PDFInfo
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- TWI458432B TWI458432B TW101116435A TW101116435A TWI458432B TW I458432 B TWI458432 B TW I458432B TW 101116435 A TW101116435 A TW 101116435A TW 101116435 A TW101116435 A TW 101116435A TW I458432 B TWI458432 B TW I458432B
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- belt
- flapping
- conveyor belt
- shaping mechanism
- disc
- Prior art date
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- 235000014594 pastries Nutrition 0.000 title claims description 26
- 238000007493 shaping process Methods 0.000 claims description 36
- 239000000725 suspension Substances 0.000 claims description 16
- 210000003491 Skin Anatomy 0.000 claims description 14
- 238000005096 rolling process Methods 0.000 claims description 12
- 238000010079 rubber tapping Methods 0.000 claims description 12
- 238000001125 extrusion Methods 0.000 claims description 11
- 238000005520 cutting process Methods 0.000 claims description 6
- 230000000875 corresponding Effects 0.000 claims description 2
- 238000002788 crimping Methods 0.000 claims description 2
- 235000013305 food Nutrition 0.000 description 9
- 235000012970 cakes Nutrition 0.000 description 7
- 235000013312 flour Nutrition 0.000 description 6
- 238000000465 moulding Methods 0.000 description 4
- 108010068370 Glutens Proteins 0.000 description 3
- 235000021312 gluten Nutrition 0.000 description 3
- 210000002969 Egg Yolk Anatomy 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 235000007119 Ananas comosus Nutrition 0.000 description 1
- 240000002254 Ananas comosus Species 0.000 description 1
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 210000004080 Milk Anatomy 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 235000008429 bread Nutrition 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 235000013345 egg yolk Nutrition 0.000 description 1
- 235000013601 eggs Nutrition 0.000 description 1
- 230000002708 enhancing Effects 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 235000015927 pasta Nutrition 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 235000013599 spices Nutrition 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Description
本發明有關食品加工製造使用之帶式油酥麵皮整型裝置,該帶式油酥麵皮整型裝置主要利用輸送帶及拍打滾輪動力分離式並由輸送帶上方之並排式或串連式拍打滾輪受懸吊牽動皮帶滾動,據以連續滾壓並拍打輸送帶上移動中之帶狀油酥麵皮。The invention relates to a belt type pastry dough shaping device used for food processing and manufacturing. The belt type oil pastry dough shaping device mainly utilizes a power belt separated by a conveyor belt and a slap roller and is suspended by a side by side or a series of slap rollers above the conveyor belt. The hoisting belt is rolled, and it is continuously rolled and tapped on the moving dough strip on the conveyor belt.
一般麵食糕點之製作,係由麵粉加入水及其他如蛋、糖、牛奶、香料等添加物後揉成麵糰,隨後再由帶式滾麵皮機將整坨不規則麵糰滾壓成連續帶狀式麵皮,以利後端進行裁切、包餡、夾層堆疊及最後外部成型完成各式糕點,其後再經油鍋、蒸籠或烤箱加熱熟化成為可食用糕餅。上述麵糰為了增進糕餅食品之多元變化及口味,其製造時須將麵糰適當搓揉,並加入餡料或夾層,其成型作業可由人工手指捏壓或由機器模具經壓模成型。The general pasta cake is made by adding flour to other additives such as eggs, sugar, milk, spices, etc., and then rolling into a dough. The dough is cut, stuffed, sandwiched and finally externally finished to complete the various pastries, and then cooked into a edible cake by heating in a frying pan, steamer or oven. In order to enhance the multi-variation and taste of the cake food, the above-mentioned dough must be properly kneaded and added with a filling or an interlayer, and the molding operation can be performed by manual finger pressing or compression molding by a machine mold.
如所知,為迎合作出不同口感糕點,須由低筋、中筋或高筋麵粉中選取適當筋度麵粉進行加工製造,例如,欲產製較具嚼感食品乃採用較高筋麵粉,如雙包胎、麵包等產品,反之若欲產製較具酥鬆感食品乃採用較低筋麵粉,如蛋黃酥、鳳梨酥等產品。As is known, in order to cooperate with different taste pastry, it is necessary to select the appropriate gluten flour from low-gluten, medium-gluten or high-gluten flour for processing. For example, if you want to produce chewy food, you should use higher-gluten flour, such as double. Package tires, bread and other products, if you want to produce more crispy foods, use lower-gluten flour, such as egg yolk cake, pineapple cake and other products.
上述製作酥鬆感食品之麵皮,乃由該麵糰中加入各式油脂或酥鬆劑,其混合後之麵皮一般稱為油麵皮、酥麵皮、混酥麵皮或油酥麵皮,本發明名稱中所稱之油酥麵皮為以上數種麵皮之統稱,油酥麵皮經愈多次堆疊其產製食品愈具酥鬆感,其如千層酥、凸餅外皮及蛋黃酥外皮。The above-mentioned dough for making a crispy food is obtained by adding various kinds of fats or flaky agents to the dough, and the dough after mixing is generally called oil dough, crispy dough, mixed pastry dough or pastry dough, and the pastry mentioned in the name of the present invention The dough is the collective name of the above kinds of doughs. The more the dough is stacked, the more the food is made, the more crispy it is. It is like a layer of crispy cake, a convex cake skin and a yolk crispy skin.
但無論是何種筋度麵糰之搓揉、包餡及成型加工程序,若以人工進行,其效率不彰、品質不穩定且加工成本高,因此目前所須產量較高之食品已由機器取代。However, no matter what kind of dough dough, filling and molding process, if it is carried out manually, its efficiency is not good, the quality is unstable, and the processing cost is high. Therefore, the food with higher output is replaced by the machine. .
若採用中低筋麵粉加工之麵糰,其滾壓後欲添加餡料之條狀連續帶式麵皮,由傳統機器進行包餡作業中易使該帶式麵皮斷裂,並使成型產品成為瑕疵。If the dough processed by the medium and low-gluten flour is used, after the rolling, the strip-shaped continuous belt dough of the filling material is added, and the belt dough is easily broken in the filling operation by the conventional machine, and the molded product becomes a crucible.
該麵糰之搓揉、包餡及成型加工程序,若以人工進行,其效率明顯不彰、品質不穩定且加工成本高,因此目前所須產量較高之食品已由機器取代。The dough, filling and molding process of the dough, if carried out manually, is not efficient, the quality is unstable, and the processing cost is high. Therefore, the foods with higher yields have been replaced by machines.
傳統由上、下式滾輪滾壓帶式麵皮,易使帶式麵皮往反擠壓阻礙機器正常運作,因此開發可自動連續將油酥麵帶搓揉及包餡之設備,實為食品加工業殷切期盼之須求,據此萌發本發明之研發動機。Traditionally, the upper and lower rollers roll the belt-type dough, which makes it easy for the belt-type dough to reverse the extrusion to hinder the normal operation of the machine. Therefore, the development of equipment that can automatically and continuously wrinkle the dough and stuffing is really a good food processing industry. It is hoped that the engine of the invention will be germinated accordingly.
針對傳統類似模壓成型機器或裝置之缺失,據此,本發明人研發完成「帶式油酥麵皮整型裝置」發明,本發明主要提供一種將準備進行包餡之油酥麵皮預先整型裝置。In view of the lack of a conventional similar molding machine or apparatus, the inventors have developed the invention of a "belt type pastry dough shaping device", and the present invention mainly provides a pre-shaping device for a pastry dough which is prepared for filling.
本發明技術特徵包含盤狀並排式或環狀串連式油酥麵皮整型機構,主要係於機台上設有動力分離之輸送帶及設於輸送帶上方之整型機構,該整型機構內設有並排式或串連式複數拍打滾輪,複數拍打滾輪由主軸驅動鏈條循環轉動並適時接觸懸吊之牽動皮帶,使移動中之串連式複數拍打滾輪進入牽動皮帶區域時,因接觸滾動而產生連續滾壓並拍打輸送帶上移動中之帶式油酥麵皮,據使低中筋麵皮具有靱性及光滑面,以利後段包餡及裁斷作業時不易斷裂且產出外觀完美包餡成品。The technical feature of the invention comprises a disc-shaped side-by-side or ring-connected type of pastry-type dough-type shaping mechanism, which is mainly a conveyor belt with a power separation on the machine table and an integral mechanism disposed above the conveyor belt, and the integral mechanism There is a side-by-side or series-connected multi-slap roller, and the plurality of tapping rollers are cyclically rotated by the spindle drive chain and timely contact with the suspended traction belt, so that when the moving series of multiple tapping rollers enter the traction belt region, due to contact rolling It produces continuous rolling and beats the moving dough on the conveyor belt. According to the low-middle gluten skin, it has a sturdy and smooth surface, which is easy to break during the filling and cutting work in the back section and produces a perfect appearance.
本發明整型機構,包含其內具有盤狀並排式拍打滾輪整型機構及環狀串連式拍打滾輪整型機構,兩者可獨立設置或前、後一同設組合設置,並可搭配麵皮厚度調整機構、餡料擠出機構及包餡捲曲機構組立設置。The integral mechanism of the invention comprises a disc-shaped side-by-side flapping roller shaping mechanism and a ring-connected flapping roller shaping mechanism, and the two can be independently set or combined with the front and the rear, and can be matched with the thickness of the dough. Adjusting mechanism, filling extrusion mechanism and wrapping curling mechanism are set up.
請參考第一圖至第三圖所示,本發明「帶式油酥麵皮整型裝置」,其於機台(1)上設有由驅動馬達(M1)驅動呈循環移動之輸送帶(11)及設於機台(1)上位於該輸送帶(11)上方之環狀串連式拍打滾輪整型機構(2),該機台(1)上並設有一控制面板(12)。Referring to the first to third figures, the "band type pastry dough shaping device" of the present invention is provided with a conveyor belt (11) driven by a drive motor (M1) to be circulated and moved on the machine table (1). And an annular tandem type flapping roller shaping mechanism (2) disposed on the machine table (1) above the conveyor belt (11), and a control panel (12) is disposed on the machine table (1).
該環狀串連式拍打滾輪整型機構(2),包含由驅動馬達(M2)驅動之主動齒輪(21)、從動輪(22)、環狀鏈條(23)、串連設於環狀鏈條(23)上呈可轉動狀之複數拍打滾輪(24)及懸吊牽動皮帶(25)。The annular tandem tapping roller shaping mechanism (2) comprises a driving gear (21) driven by a driving motor (M2), a driven wheel (22), an endless chain (23), and a series connected to the endless chain. (23) A plurality of flapping rollers (24) and a suspension pulling belt (25) are rotatably formed.
上述懸吊牽動皮帶(25)與位於下端數複數拍打滾輪(24)接觸,而其上串連設置複數拍打滾輪(24)之環狀鏈條(23)齒合及套於主動齒輪(21)及從動輪(22)上,據此驅動馬達(M2)轉動時驅動主動齒輪(21)並促使環狀鏈條(23)呈循環移動,並使接觸於懸吊牽動皮帶(25)之複數拍打滾輪(24)於行進移動中並呈旋轉拍打動作。The suspension pulling belt (25) is in contact with the plurality of flapping rollers (24) at the lower end, and the endless chain (23) of the plurality of flapping rollers (24) is coupled and sleeved on the driving gear (21) and On the driven wheel (22), the driving gear (21) is driven when the driving motor (M2) rotates, and the endless chain (23) is caused to circulate and the plurality of tapping rollers contacting the suspension belt (25) are contacted ( 24) Rotating tapping action during traveling.
如上,設於輸送帶(11)前方油酥擠出機(4)擠出並沿輸送帶(11)移動至串連式複數拍打滾帶整型機構(2)下方條狀連續之帶式油酥麵皮(A),即被行進移動中並呈旋轉動作之複數拍打滾輪(24)連續漸進式滾入並進行滾壓及拍打整型,使該低中筋麵皮具有靱性及光滑面,以利後段經麵皮厚度調整機構(5)滾壓及餡料擠出機構(6)擠出餡料(B)於帶式油酥麵皮(A)上方並由包餡捲曲機構(7)進行包餡捲曲作業時,不易斷裂且產出外觀完美包餡成品。As above, the oil-extruding extruder (4) disposed in front of the conveyor belt (11) is extruded and moved along the conveyor belt (11) to the strip-shaped continuous belt-type pastry surface under the tandem type multi-lap belt rolling type mechanism (2) (A), that is, the plurality of flapping rollers (24) which are moved and rotated, continuously progressively roll in and roll and beat to make the low-middle gluten skin have a sturdy and smooth surface, so as to facilitate the back section of the skin. Thickness adjustment mechanism (5) Rolling and filling extrusion mechanism (6) Extrusion filling (B) is not easy to be wrapped above the belt pastry (A) and is filled by the filling and crimping mechanism (7) Breaking and producing a perfect appearance of the finished product.
上述串連式複數拍打滾帶整型機構(2)內之主動齒輪(21)及從動輪(22),其轉軸上各連結一調整螺桿(211、221),使其具有依待滾壓拍打整型之帶式油酥麵皮(A)厚度調整拍打滾輪(24)與輸送帶(11)之間隙。The driving gear (21) and the driven wheel (22) in the above-mentioned series-connected plural-type rolling belt shaping mechanism (2) are respectively connected with an adjusting screw (211, 221) on the rotating shaft so as to have a roll to be pressed The integral type of the pastry dough (A) adjusts the gap between the flapping roller (24) and the conveyor belt (11).
本發明帶式油酥麵皮整型裝置,其於機台(1)上位環狀串連式拍打滾輪整型機構(2)後方,另設有一盤狀並排式拍打滾輪整型機構(3),其包含對應之輸送帶(13),該輸送帶(13)設於機台(1)上,輸送帶(13)由驅動馬達(M3)驅動呈循環移動,盤狀並排式拍打滾輪整型機構(3)設於機台(1)上位於該輸送帶(13)上方。The belt type oily dough shaping device of the invention is arranged behind the machine (1) upper annular series-type flapping roller shaping mechanism (2), and further has a disc-shaped side-by-side flapping roller shaping mechanism (3). The corresponding conveyor belt (13) is arranged, the conveyor belt (13) is arranged on the machine table (1), the conveyor belt (13) is driven by the driving motor (M3) to rotate in a circular motion, and the disc-shaped side-by-side type roller shaping mechanism ( 3) Located on the machine table (1) above the conveyor belt (13).
該盤狀並排式拍打滾輪整型機構(3),包含由驅動馬達(M4)驅動之圓盤(31)、並排設於輪盤外圓周上呈可轉動狀之複數拍打滾輪(32)及懸吊牽動皮帶(33)。The disc-shaped side-by-side flapping roller shaping mechanism (3) comprises a disc (31) driven by a driving motor (M4), a plurality of flapping rollers (32) rotatably arranged on the outer circumference of the disc, and a suspension Lift the belt (33).
上述懸吊牽動皮帶(33)與位於下端數複數拍打滾輪(32)接觸,據此驅動馬達(M4)轉動時驅動圓盤(31)旋轉,並使接觸於懸吊牽動皮帶(33)之複數拍打滾輪(32)於行進旋轉移動中並呈旋轉拍打動作。The suspension pulling belt (33) is in contact with the plurality of flapping rollers (32) at the lower end, whereby the driving disc (31) rotates when the driving motor (M4) rotates, and contacts the plurality of suspension pulling belts (33). The tapping roller (32) is in a traveling rotational movement and is in a rotary tapping motion.
上述盤狀並排式拍打滾輪整型機構(3)內圓盤(31)之轉軸上連結一調整螺桿(311),使其具有依待滾壓拍打整型之帶式油酥麵皮(A)厚度調整拍打滾輪(32)與輸送帶(13)之間隙。An adjusting screw (311) is coupled to the rotating shaft of the inner disc (31) of the disc-shaped side-by-side flapping roller shaping mechanism (3), so as to have a thickness adjustment of the belt type pastry (A) according to the rolling stroke. The gap between the tap roller (32) and the conveyor belt (13).
上述輸送帶(13)後端並連動一連接輸送帶(14)使經由二次整型帶式油酥麵皮(A)被移至麵皮厚度調整機構(5)。The rear end of the conveyor belt (13) is coupled with a connecting conveyor belt (14) to be moved to the skin thickness adjusting mechanism (5) via the secondary integral belt pastry skin (A).
本發明裝置中之驅動馬達(M1)、(M2)、(M3)(M4)分別與機台(1)上之控制面板(13)電性連接並由控制面板(13)供電,控制面板(13)並可依帶式油酥麵皮(A)特性各別控制上述驅動馬達之轉速。The drive motors (M1), (M2), (M3) (M4) in the device of the present invention are respectively electrically connected to the control panel (13) on the machine table (1) and powered by the control panel (13), and the control panel ( 13) The speed of the above drive motor can be individually controlled according to the characteristics of the belt type pastry (A).
本發明環狀串連式拍打滾輪整型機構(2)及盤狀並排式拍打滾輪整型機構(3),兩者可獨立設置或前、後方位一同組合設置於機台(1)上,並可搭配麵皮厚度調整機構(5)、餡料擠出機構(6)、包餡捲曲機構(7)及包餡麵糰裁斷機構(8)組立設置。The ring-connected type tapping roller shaping mechanism (2) and the disc-side side-by-side flapping roller shaping mechanism (3) can be independently set or combined with the front and rear orientations on the machine table (1). It can be set up in combination with the dough thickness adjustment mechanism (5), the filling extrusion mechanism (6), the filling curling mechanism (7) and the filling dough cutting mechanism (8).
(1)...機台(1). . . Machine
(11)...輸送帶(11). . . conveyor
(12)...控制面板(12). . . control panel
(13)...輸送帶(13). . . conveyor
(14)...連接輸送帶(14). . . Connecting conveyor belt
(2)...環狀串連式拍打滾輪整型機構(2). . . Ring-connected flapping roller shaping mechanism
(21)...主動齒輪(twenty one). . . Drive gear
(211)...調整螺桿(211). . . Adjustment screw
(22)...從動輪(twenty two). . . driven wheel
(221)...調整螺桿(221). . . Adjustment screw
(23)...環狀鏈條(twenty three). . . Circular chain
(24)...拍打滾輪(twenty four). . . Tap the wheel
(25)...懸吊牽動皮帶(25). . . Suspension belt
(3)...盤狀並排式拍打滾輪整型機構(3). . . Disc-shaped side-by-side flapping roller shaping mechanism
(31)...圓盤(31). . . disc
(311)...調整螺桿(311). . . Adjustment screw
(32)...拍打滾輪(32). . . Tap the wheel
(33)...懸吊牽動皮帶(33). . . Suspension belt
(4)...油酥擠出機(4). . . Crisp extruder
(5)...麵皮厚度調整機構(5). . . Skin thickness adjustment mechanism
(6)...餡料擠出機構(6). . . Stuffing extrusion mechanism
(7)...包餡捲曲機構(7). . . Stuffing mechanism
(8)...包餡麵糰裁斷機構(8). . . Stuffing dough cutting mechanism
(M1)...驅動馬達(M1). . . Drive motor
(M2)...驅動馬達(M2). . . Drive motor
(M3)...驅動馬達(M3). . . Drive motor
(M4)...驅動馬達(M4). . . Drive motor
(A)...帶式油酥麵皮(A). . . Belt pastry
(B)...擠出餡料(B). . . Extrusion filling
第一圖為本發明與其他相關機構組立示意前視圖。The first figure is a schematic front view of the invention and other related institutions.
第二圖為本發明主要機構前視圖。The second figure is a front view of the main mechanism of the present invention.
第三圖為本發明主要機構後視圖。The third figure is a rear view of the main mechanism of the present invention.
(1)...機台(1). . . Machine
(11)...輸送帶(11). . . conveyor
(12)...控制面板(12). . . control panel
(13)...輸送帶(13). . . conveyor
(14)...連接輸送帶(14). . . Connecting conveyor belt
(2)...環狀串連式拍打滾輪整型機構(2). . . Ring-connected flapping roller shaping mechanism
(21)...主動齒輪(twenty one). . . Drive gear
(211)...調整螺桿(211). . . Adjustment screw
(22)...從動輪(twenty two). . . driven wheel
(221)...調整螺桿(221). . . Adjustment screw
(23)...環狀鏈條(twenty three). . . Circular chain
(24)...拍打滾輪(twenty four). . . Tap the wheel
(25)...懸吊牽動皮帶(25). . . Suspension belt
(3)...盤狀並排式拍打滾輪整型機構(3). . . Disc-shaped side-by-side flapping roller shaping mechanism
(31)...圓盤(31). . . disc
(311)...調整螺桿(311). . . Adjustment screw
(32)...拍打滾輪(32). . . Tap the wheel
(33)...懸吊牽動皮帶(33). . . Suspension belt
(4)...油酥擠出機(4). . . Crisp extruder
(5)...麵皮厚度調整機構(5). . . Skin thickness adjustment mechanism
(6)...餡料擠出機構(6). . . Stuffing extrusion mechanism
(7)...包餡捲曲機構(7). . . Stuffing mechanism
(8)...包餡麵糰裁斷機構(8). . . Stuffing dough cutting mechanism
(M1)...驅動馬達(M1). . . Drive motor
(M3)...驅動馬達(M3). . . Drive motor
(A)...帶式油酥麵皮(A). . . Belt pastry
(B)...擠出餡料(B). . . Extrusion filling
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW101116435A TWI458432B (en) | 2012-05-09 | 2012-05-09 | Belt of pastry |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW101116435A TWI458432B (en) | 2012-05-09 | 2012-05-09 | Belt of pastry |
Publications (2)
Publication Number | Publication Date |
---|---|
TW201345420A TW201345420A (en) | 2013-11-16 |
TWI458432B true TWI458432B (en) | 2014-11-01 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW101116435A TWI458432B (en) | 2012-05-09 | 2012-05-09 | Belt of pastry |
Country Status (1)
Country | Link |
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TW (1) | TWI458432B (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI573529B (en) * | 2014-12-03 | 2017-03-11 | 永全食品器具股份有限公司 | Cake shaping apparatus and the shaping method thereof |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW201119206A (en) * | 2009-11-27 | 2011-06-01 | Sin Lin Technology Co Ltd | Linkage-type reciprocating vibration control system |
-
2012
- 2012-05-09 TW TW101116435A patent/TWI458432B/en not_active IP Right Cessation
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW201119206A (en) * | 2009-11-27 | 2011-06-01 | Sin Lin Technology Co Ltd | Linkage-type reciprocating vibration control system |
Also Published As
Publication number | Publication date |
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TW201345420A (en) | 2013-11-16 |
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