TW201616577A - Etching Method and Storage Medium - Google Patents

Etching Method and Storage Medium Download PDF

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Publication number
TW201616577A
TW201616577A TW104122163A TW104122163A TW201616577A TW 201616577 A TW201616577 A TW 201616577A TW 104122163 A TW104122163 A TW 104122163A TW 104122163 A TW104122163 A TW 104122163A TW 201616577 A TW201616577 A TW 201616577A
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gas
etching
oxide film
chamber
film
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TW104122163A
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TWI648791B (en
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Kimihiko Demichi
Kenshirou Asahi
Hiroyuki Takahashi
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Tokyo Electron Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/31Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
    • H01L21/3105After-treatment
    • H01L21/311Etching the insulating layers by chemical or physical means
    • H01L21/31105Etching inorganic layers
    • H01L21/31111Etching inorganic layers by chemical means
    • H01L21/31116Etching inorganic layers by chemical means by dry-etching
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02041Cleaning
    • H01L21/02057Cleaning during device manufacture
    • H01L21/0206Cleaning during device manufacture during, before or after processing of insulating layers

Abstract

An etching method includes disposing a target substrate within a chamber. The target substrate has a first silicon oxide film formed on a surface of the target substrate by a chemical vapor deposition method or an atomic layer deposition method, a second silicon oxide film that includes a thermally-oxidized film and a silicon nitride film. The second silicon oxide film and the silicon nitride are formed adjacent to the first silicon oxide film. The etching method further includes supplying an HF gas and an alcohol gas or water vapor into the chamber to selectively etch the first silicon oxide film with respect to the second silicon oxide film and the silicon nitride film.

Description

蝕刻方法 Etching method

本發明,係關於對形成於基板之CVD系統的矽氧化膜、自然氧化膜進行蝕刻的蝕刻方法。 The present invention relates to an etching method for etching a tantalum oxide film or a natural oxide film of a CVD system formed on a substrate.

近來,在半導體裝置之製造過程中,以被稱為化學性氧化物去除處理(Chemical Oxide Removal;COR)的手法來作為可取代電漿蝕刻之微細化蝕刻的方法乃受到矚目,該化學性氧化物去除處理,係不用在腔室內生成電漿而化學性地進行蝕刻。 Recently, in the manufacturing process of a semiconductor device, a method called chemical Oxide Removal (COR) has been attracting attention as a method of refining etching which can replace plasma etching, which is chemically oxidized. The material removal treatment is performed by chemically etching without generating plasma in the chamber.

作為COR,係已知如下述製程:在保持為真空的腔室內,使氟化氫(HF)氣體與氨(NH3)氣吸附於矽氧化膜(SiO2膜)(該矽氧化膜,係存在於作為被處理體之半導體晶圓的表面),並使該些與矽氧化膜產生反應而生成六氟矽酸銨((NH4)2SiF6;AFS),在下一工程中,藉由以加熱來使該六氟矽酸銨昇華的方式,蝕刻SiO2膜(例如,參閱專利文獻1、2)。 As the COR, a process is known in which a hydrogen fluoride (HF) gas and an ammonia (NH 3 ) gas are adsorbed to a tantalum oxide film (SiO 2 film) in a chamber maintained in a vacuum (the tantalum oxide film is present in As a surface of the semiconductor wafer of the object to be processed, and reacting with the antimony oxide film to form ammonium hexafluoroantimonate ((NH 4 ) 2 SiF 6 ; AFS), in the next project, by heating The SiO 2 film is etched in such a manner that the ammonium hexafluoroantimonate is sublimated (for example, refer to Patent Documents 1 and 2).

〔先前技術文獻〕 [Previous Technical Literature] 〔專利文獻〕 [Patent Document]

[專利文獻1]日本特開2005-39185號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2005-39185

[專利文獻2]日本特開2008-160000號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2008-160000

然而,在半導體裝置的製造過程中,作為蝕刻對象之SiO2膜,雖使用由化學蒸鍍法(CVD法)或原子層沈積法(ALD法)所形成的CVD系統SiO2膜,但在半導體晶圓中,有熱氧化膜(該熱氧化膜,係鄰接於CVD系統SiO2膜,將Si熱氧化而形成的SiO2膜)或氮化矽膜(SiN膜)鄰接的情形,期待有一種相對於熱氧化膜或SiN膜而以高選擇比來蝕刻CVD系統SiO2膜的方法。 However, in the manufacturing process of the semiconductor device, the SiO 2 film to be etched is a CVD system SiO 2 film formed by a chemical vapor deposition method (CVD method) or an atomic layer deposition method (ALD method), but in the semiconductor In the wafer, there is a case where a thermal oxide film (the thermal oxide film is adjacent to a CVD system SiO 2 film, a SiO 2 film formed by thermally oxidizing Si) or a tantalum nitride film (SiN film) is adjacent to each other. A method of etching a CVD system SiO 2 film with a high selectivity ratio with respect to a thermal oxide film or a SiN film.

又,雖然在半導體晶圓之表面,Si系材料會自然氧化而形成自然氧化膜,但期望有一種不用極力蝕刻存在於半導體晶圓的熱氧化膜或SiN膜而僅蝕刻去除自然氧化膜的方法。 Further, although the Si-based material is naturally oxidized to form a natural oxide film on the surface of the semiconductor wafer, it is desirable to have a method of etching only the thermal oxide film or the SiN film existing on the semiconductor wafer and etching only the natural oxide film. .

但是,如以往,在使用HF氣體與NH3氣體來作為蝕刻氣體的情況下,相對於熱氧化膜及SiN膜而以充分的選擇比來蝕刻CVD系統SiO2膜或自然氧化膜是困難的。 However, conventionally, when HF gas and NH 3 gas are used as the etching gas, it is difficult to etch the CVD system SiO 2 film or the natural oxide film with a sufficient selection ratio with respect to the thermal oxide film and the SiN film.

本發明,係有鑑於該情事而進行研究者,以提供一種蝕刻方法為課題,該蝕刻方法,係可藉由不在腔 室內生成電漿的化學性手法,相對於熱氧化膜及SiN膜而以高選擇比來蝕刻CVD系統SiO2膜或自然氧化膜。 The present invention has been made in view of the circumstances, and it is an object of the present invention to provide an etching method which can be used with respect to a thermal oxide film and a SiN film by a chemical method which does not generate plasma in a chamber. High selectivity ratio to etch CVD system SiO 2 film or natural oxide film.

為了解決上述課題,本發明,係提供一種蝕刻方法,其特徵係,在表面具有藉由化學蒸鍍法或原子層沈積法所形成的第1氧化矽膜,而且將具有第2氧化矽膜(該第2氧化矽膜,係鄰接於前述第1氧化矽膜,且由熱氧化膜所構成)及氮化矽膜的被處理基板配置於腔室內,對前述腔室內供給HF氣體與醇氣體或水蒸氣,藉由此,相對於前述第2氧化矽膜及前述氮化矽膜而選擇性地蝕刻前述第1氧化矽膜。 In order to solve the above problems, the present invention provides an etching method characterized by having a first hafnium oxide film formed by a chemical vapor deposition method or an atomic layer deposition method on a surface thereof, and having a second hafnium oxide film ( The second yttria film is formed adjacent to the first yttria film and composed of a thermal oxide film, and the substrate to be processed of the tantalum nitride film is placed in the chamber to supply HF gas and alcohol gas to the chamber or The water vapor is used to selectively etch the first hafnium oxide film with respect to the second hafnium oxide film and the tantalum nitride film.

又,本發明,係提供一種蝕刻方法,其特徵係,將被處理基板(該被處理基板,係具有熱氧化膜及氮化矽膜,且在表面形成有自然氧化膜)配置於腔室內,對前述腔室內供給HF氣體與醇氣體或水蒸氣,藉由此,相對於前述熱氧化膜及前述氮化矽膜而選擇性地蝕刻並去除前述自然氧化膜。 Moreover, the present invention provides an etching method characterized in that a substrate to be processed (the substrate to be processed has a thermal oxide film and a tantalum nitride film, and a natural oxide film is formed on the surface) is disposed in the chamber. The HF gas, the alcohol gas, or the water vapor is supplied into the chamber, whereby the natural oxide film is selectively etched and removed from the thermal oxide film and the tantalum nitride film.

在上述任一之蝕刻方法中,可進一步供給惰性氣體而進行蝕刻處理。在該情況下,作為前述惰性氣體,係可適當地使用Ar氣體、N2氣體。 In any of the above etching methods, an inert gas may be further supplied to perform an etching treatment. In this case, as the inert gas, Ar gas or N 2 gas can be suitably used.

又,在上述任一之蝕刻方法中,在前述蝕刻之際,將前述腔室內的壓力設成為66.7~1333.3Pa的範圍,且將在前述腔室內載置被處理基板之載置台的溫度設 成為0~30℃的範圍為較佳。 Further, in any of the etching methods described above, in the etching, the pressure in the chamber is set to be in the range of 66.7 to 1333.3 Pa, and the temperature of the mounting table on which the substrate to be processed is placed in the chamber is set. A range of 0 to 30 ° C is preferred.

作為前述醇氣體,可使用由下述者所構成:從乙醇(C2H5OH)、甲醇(CH3OH)、丙醇(C3H7OH)、丁醇(C4H9OH)所選擇的至少一種。 As the alcohol gas, it can be used from ethanol (C 2 H 5 OH), methanol (CH 3 OH), propanol (C 3 H 7 OH), butanol (C 4 H 9 OH). At least one of the choices.

進行前述蝕刻時之醇氣體或水蒸氣相對於HF氣體+醇氣體或水蒸氣之合計量的體積比率,係以體積%為3~50%的範圍為較佳。 The volume ratio of the alcohol gas or the water vapor to the total amount of the HF gas + the alcohol gas or the water vapor in the etching is preferably in the range of 3 to 50% by volume.

而且,本發明,係提供一種記憶媒體,其係在電腦上動作,並記憶有用以控制蝕刻裝置的程式,該記憶媒體,其特徵係,前述程式,係在執行時,以進行上述任一蝕刻方法的方式,來讓電腦控制前述蝕刻裝置。 Moreover, the present invention provides a memory medium that operates on a computer and memorizes a program for controlling an etching apparatus. The memory medium is characterized in that the program is executed to perform any of the above etchings. The method is to let the computer control the aforementioned etching device.

根據本發明,可藉由對腔室內供給HF氣體與醇氣體或水蒸氣的方式,不在腔室內生成電漿,而相對於形成於被處理基板的熱氧化膜及氮化矽膜,以極高的選擇比來蝕刻氧化矽膜(該氧化矽膜,係藉由化學蒸鍍法或原子層沈積法來形成於被處理基板的表面)或自然氧化膜(該自然氧化膜,係形成於被處理基板的表面)。 According to the present invention, by supplying HF gas and alcohol gas or water vapor into the chamber, plasma is not generated in the chamber, but is extremely high with respect to the thermal oxide film and the tantalum nitride film formed on the substrate to be processed. The yttrium oxide film is formed by etching (the yttrium oxide film is formed on the surface of the substrate to be processed by chemical vapor deposition or atomic layer deposition) or the natural oxide film (the natural oxide film is formed in the processed The surface of the substrate).

1‧‧‧處理系統 1‧‧‧Processing system

2‧‧‧搬入搬出部 2‧‧‧ Moving in and out

3‧‧‧裝載鎖定室 3‧‧‧Load lock room

5‧‧‧蝕刻裝置 5‧‧‧ etching device

6‧‧‧控制部 6‧‧‧Control Department

11‧‧‧第1晶圓搬送機構 11‧‧‧1st wafer transfer mechanism

17‧‧‧第2晶圓搬送機構 17‧‧‧2nd wafer transfer mechanism

40‧‧‧腔室 40‧‧‧ chamber

43‧‧‧氣體供給機構 43‧‧‧ gas supply mechanism

44‧‧‧排氣機構 44‧‧‧Exhaust mechanism

61‧‧‧氣體導入噴嘴 61‧‧‧ gas introduction nozzle

62‧‧‧共通氣體供給配管 62‧‧‧Common gas supply piping

63‧‧‧N2氣體供給源 63‧‧‧N 2 gas supply source

64‧‧‧HF氣體供給源 64‧‧‧HF gas supply source

65‧‧‧乙醇氣體供給源 65‧‧‧Supply source of ethanol gas

66,67,68‧‧‧氣體供給配管 66,67,68‧‧‧ gas supply piping

W‧‧‧半導體晶圓 W‧‧‧Semiconductor Wafer

[圖1]表示搭載了使用於實施本發明之實施形態之蝕刻方法之蝕刻裝置之處理系統之一例的概略構成圖。 Fig. 1 is a schematic configuration diagram showing an example of a processing system in which an etching apparatus for performing an etching method according to an embodiment of the present invention is mounted.

[圖2]表示搭載於圖1之處理系統之熱處理裝置的剖面圖。 Fig. 2 is a cross-sectional view showing a heat treatment apparatus mounted in the processing system of Fig. 1.

[圖3]表示搭載於圖1之處理系統之蝕刻裝置的剖面圖。 Fig. 3 is a cross-sectional view showing an etching apparatus mounted in the processing system of Fig. 1.

[圖4]表示實驗例1中之藉由以往的氣體系與本發明的氣體系來蝕刻ALD-SiO2、Th-SiO2及ALD-SiN之際之蝕刻量與蝕刻選擇比的圖。 4 is a view showing an etching amount and an etching selectivity ratio when ALD-SiO 2 , Th-SiO 2 , and ALD-SiN are etched by a conventional gas system and a gas system of the present invention in Experimental Example 1.

[圖5]表示在實驗例2中之單獨使用HF氣體作為蝕刻氣體的情形與將乙醇氣體添加至HF氣體的情形下,加以比較ALD-SiO2、Th-SiO2及ALD-SiN之蝕刻性的圖;(a),係表示蝕刻量的圖;(b),係表示作為蝕刻選擇比之ALD-SiO2/Th-SiO2及ALD-SiO2/ALD-SiN的圖。 [Fig. 5] shows the etching property of ALD-SiO 2 , Th-SiO 2 and ALD-SiN in the case where the HF gas alone is used as the etching gas in Experimental Example 2 and the case where the ethanol gas is added to the HF gas. (a) is a graph showing the amount of etching; and (b) is a graph showing ALD-SiO 2 /Th-SiO 2 and ALD-SiO 2 /ALD-SiN as etching selectivity ratios.

[圖6]表示實驗例3中之ALD-SiO2、Th-SiO2及ALD-SiN之相對於蝕刻性之乙醇氣體流量相關性的圖;(a),係表示蝕刻量的圖;(b),係表示作為蝕刻選擇比之ALD-SiO2/Th-SiO2及ALD-SiO2/ALD-SiN的圖。 6] Fig. 6 is a graph showing the dependence of ALD-SiO 2 , Th-SiO 2 and ALD-SiN in Experimental Example 3 on the flow rate of ethanol gas with respect to etchability; (a) is a graph showing the amount of etching; The graph shows the ALD-SiO 2 /Th-SiO 2 and ALD-SiO 2 /ALD-SiN as etching selectivity ratios.

[圖7]表示實驗例4中之ALD-SiO2、Th-SiO2、ALD-SiN及BSG之蝕刻性的圖;(a),係表示蝕刻時間與蝕刻量的關係;(b),係總括表示相對於ALD-SiO2及BSG之Th-SiO2及ALD-SiN之蝕刻選擇比者。 7] FIG. 7 is a view showing etching properties of ALD-SiO 2 , Th-SiO 2 , ALD-SiN, and BSG in Experimental Example 4; (a) showing the relationship between etching time and etching amount; (b) The general description indicates the etching selectivity ratio of Th-SiO 2 and ALD-SiN with respect to ALD-SiO 2 and BSG.

[圖8]表示實驗例5中之相對於ALD-SiN之蝕刻處理次數與蝕刻量之關係的圖。 Fig. 8 is a graph showing the relationship between the number of etching treatments with respect to ALD-SiN and the etching amount in Experimental Example 5.

以下,參閱圖面來說明本發明之實施形態。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.

<使用於本發明之實施形態之處理系統的一例> <An example of a processing system used in an embodiment of the present invention>

圖1,係表示搭載了本發明之一實施形態之蝕刻裝置之處理系統之一例的概略構成圖。該處理系統1,係具備有:搬入搬出部2,搬入搬出作為被處理基板之半導體晶圓(以下,僅記載為晶圓)W;2個裝載鎖定室(L/L)3,設置為鄰接於搬入搬出部2;熱處理裝置4,設置為分別鄰接於各裝載鎖定室3,且對晶圓W進行熱處理;本實施形態之蝕刻裝置5,設置為分別鄰接於各熱處理裝置4,且不在腔室內生成電漿,而對晶圓W進行蝕刻;及控制部6。 Fig. 1 is a schematic block diagram showing an example of a processing system in which an etching apparatus according to an embodiment of the present invention is mounted. The processing system 1 includes a loading/unloading unit 2, and carries in and out a semiconductor wafer (hereinafter, simply referred to as a wafer) W as a substrate to be processed; and two load lock chambers (L/L) 3 are provided adjacent to each other. In the loading/unloading unit 2, the heat treatment device 4 is disposed adjacent to each of the load lock chambers 3 and heat-treated the wafer W. The etching apparatus 5 of the present embodiment is disposed adjacent to each of the heat treatment apparatuses 4, and is not in the cavity. The plasma is generated indoors, and the wafer W is etched; and the control unit 6 is formed.

搬入搬出部2,係具有搬送室(L/M)12(該搬送室,係在內部設置有搬送晶圓W之第1晶圓搬送機構11)。第1晶圓搬送機構11,係具有略水平地保持晶圓W的2個搬送臂11a,11b。在搬送室12之長邊方向的側部,係設置有載置台13,在該載置台13,係能夠連接有例如3個可並列收容複數片晶圓W的載體C。又,設置有定位器14(該定位器,係鄰接於搬送室12,且使晶圓W旋轉而光學性地求出偏心量來進行對位)。 The loading/unloading unit 2 includes a transfer chamber (L/M) 12 (the transfer chamber is provided with a first wafer transfer mechanism 11 that transports the wafer W therein). The first wafer transfer mechanism 11 has two transfer arms 11a and 11b that hold the wafer W slightly horizontally. In the side portion in the longitudinal direction of the transfer chamber 12, a mounting table 13 is provided, and for example, three carriers C capable of arranging a plurality of wafers W in parallel can be connected to the mounting table 13. Further, a positioner 14 is provided (the positioner is adjacent to the transfer chamber 12, and the wafer W is rotated to optically determine the amount of eccentricity to be aligned).

在搬入搬出部2中,晶圓W,係藉由搬送臂11a,11b予以保持,並藉由第1晶圓搬送機構11之驅動而在略水平面內直進移動,又予以升降,藉由此被搬送至所期望的位置。而且,藉由分別讓搬送臂11a,11b對載 置台13上之載體C、定位器14及裝載鎖定室3進行進退的方式,來進行搬入搬出。 In the loading/unloading unit 2, the wafer W is held by the transfer arms 11a and 11b, and is moved in a straight horizontal plane by the driving of the first wafer transfer mechanism 11, and is lifted and lowered. Transfer to the desired location. Moreover, by carrying the transfer arms 11a, 11b respectively The carrier C, the positioner 14 and the load lock chamber 3 on the table 13 are moved in and out, and are carried in and out.

各裝載鎖定室3,係在與搬送室12之間分別介設有閘閥16的狀態下,分別連接於搬送室12。在各裝載鎖定室3內,係設置有搬送晶圓W之第2晶圓搬送機構17。又,裝載鎖定室3,係構成為可抽真空至預定真空度為止。 Each of the load lock chambers 3 is connected to the transfer chamber 12 in a state in which the gate valve 16 is interposed between the transfer chambers 12 and the transfer chambers 12, respectively. In each of the load lock chambers 3, a second wafer transfer mechanism 17 that transports the wafer W is provided. Further, the load lock chamber 3 is configured to be evacuated to a predetermined degree of vacuum.

第2晶圓搬送機構17,係具有多關節臂構造,且具有略水平地保持晶圓W的拾取器。在該第2晶圓搬送機構17中,係在縮回多關節臂的狀態下,拾取器會位於裝載鎖定室3內,並藉由伸出多關節臂的方式,拾取器則會到達熱處理裝置4,而藉由進一步伸出的方式,可到達蝕刻裝置5,且可在裝載鎖定室3、熱處理裝置4及蝕刻裝置5之間搬送晶圓W。 The second wafer transfer mechanism 17 has a multi-joint arm structure and has a pickup that holds the wafer W slightly horizontally. In the second wafer transfer mechanism 17, the pickup is placed in the load lock chamber 3 in a state where the multi-joint arm is retracted, and the pickup reaches the heat treatment device 4 by extending the multi-joint arm. By further extending, the etching apparatus 5 can be reached, and the wafer W can be transferred between the load lock chamber 3, the heat treatment apparatus 4, and the etching apparatus 5.

熱處理裝置4,係如圖2所示,具有:腔室20,可進行抽真空;及載置台23,在其中載置晶圓W,在載置台23,係埋設有加熱器24,且藉由該加熱器24來加熱被施予蝕刻處理後的晶圓W,而氣化去除存在於晶圓W的蝕刻殘渣。在腔室20之裝載鎖定室3側,係設置有在與裝載鎖定室3之間搬送晶圓的搬入搬出口20a,該搬入搬出口20a,係可藉由閘閥22來予以開關。又,在腔室20之蝕刻裝置5側,係設置有在與蝕刻裝置5之間搬送晶圓W的搬入搬出口20b,該搬入搬出口20b,係可藉由閘閥54來予以開關。在腔室20之側壁上部,係連接有 氣體供給路徑25,氣體供給路徑25,係連接於N2氣體供給源30。又,在腔室20之底壁,係連接有排氣路徑27,排氣路徑27,係連接於真空泵33。在氣體供給路徑25,係設置有流量調節閥31,在排氣路徑27,係設置有壓力調整閥32,且藉由調整該些閥的方式,使腔室20內成為預定壓力的N2氣體氛圍,而進行熱處理。亦可使用Ar氣體等、N2氣體以外的惰性氣體。 As shown in FIG. 2, the heat treatment apparatus 4 includes a chamber 20 for evacuating, and a mounting table 23 on which the wafer W is placed, and a heater 24 is embedded in the mounting table 23, and The heater 24 heats the wafer W subjected to the etching treatment, and vaporizes and removes the etching residue existing on the wafer W. On the side of the load lock chamber 3 of the chamber 20, a carry-in/out port 20a for transporting a wafer to and from the load lock chamber 3 is provided, and the carry-in/out port 20a can be opened and closed by the gate valve 22. Further, on the side of the etching apparatus 5 of the chamber 20, a loading/unloading port 20b for transporting the wafer W to and from the etching apparatus 5 is provided, and the loading/unloading port 20b can be opened and closed by the gate valve 54. A gas supply path 25 is connected to the upper portion of the side wall of the chamber 20, and the gas supply path 25 is connected to the N 2 gas supply source 30. Further, an exhaust path 27 is connected to the bottom wall of the chamber 20, and the exhaust path 27 is connected to the vacuum pump 33. In the gas supply path 25, provided with a flow control valve system 31, the exhaust path 27, is provided with a line pressure control valve 32, and by adjusting the way these valves, the chamber 20 reaches a predetermined pressure in the N 2 gas The atmosphere is treated with heat. An inert gas other than the N 2 gas such as an Ar gas may be used.

控制部6,係具有程序控制器91,該程序控制器91,係具備有控制處理系統1之各構成部的微處理器(電腦)。在程序控制器91,係連接有鍵盤或使用者介面92,該鍵盤,係操作者為了管理處理系統1而進行指令的輸入操作等,使用者介面92,係具有可視化地顯示處理系統1之運轉狀況的顯示器等。又,在程序控制器91,係連接有記憶部93,該記憶部93,係儲存有用以在程序控制器的控制下實現以處理系統1所執行的各種處理,例如後述之蝕刻裝置5中之處理氣體的供給或腔室內的排氣等之控制程式,或用以因應於處理條件而使預定處理執行於處理系統1之各構成部的控制程式亦即處理配方或各種資料庫等。配方,係被記憶於記憶部93中之適當的記憶媒體(未圖示)。而且,因應所需,從記憶部93呼叫任意配方而在程序控制器91執行,藉由此,在程序控制器91的控制下,進行處理系統1之所欲的處理。 The control unit 6 includes a program controller 91 including a microprocessor (computer) that controls each component of the processing system 1. The program controller 91 is connected to a keyboard or a user interface 92, which is an input operation for an operator to manage the processing system 1, and the user interface 92 has a visual display of the operation of the processing system 1. Status monitors, etc. Further, the program controller 91 is connected to a storage unit 93 for storing various processes executed by the processing system 1 under the control of the program controller, for example, in the etching apparatus 5 to be described later. A control program such as a supply of a process gas or an exhaust gas in a chamber, or a control program for executing a predetermined process in each component of the processing system 1 in response to processing conditions, that is, a processing recipe or a various database. The recipe is an appropriate memory medium (not shown) that is stored in the memory unit 93. Further, if necessary, the arbitrary program is called from the memory unit 93 and executed by the program controller 91, whereby the desired processing of the processing system 1 is performed under the control of the program controller 91.

本實施形態之蝕刻裝置5,係藉由HF氣體、醇氣體等,來進行CVD系統SiO2膜之圖案蝕刻或自然氧 化膜之蝕刻去除者。其具體之構成,係在後述詳細進行說明。 In the etching apparatus 5 of the present embodiment, pattern etching of a CVD system SiO 2 film or etching of a natural oxide film is performed by HF gas, alcohol gas or the like. The specific configuration will be described in detail later.

在像這樣的處理系統1中,作為晶圓W,使用在表面具有作為蝕刻對象的CVD系統SiO2膜(該CVD系統SiO2膜,係由CVD法或ALD法所形成)或自然氧化膜,並與其鄰接而具有熱氧化膜及SiN膜的晶圓,且將複數片像這樣的晶圓W收納於載體C內而搬送至處理系統1。 In the processing system 1 as described above, as the wafer W, a CVD system SiO 2 film (the CVD system SiO 2 film formed by a CVD method or an ALD method) or a natural oxide film having an etching target is used as the wafer W. A wafer having a thermal oxide film and a SiN film adjacent thereto is placed in a carrier C and transported to the processing system 1 in a plurality of wafers W.

在處理系統1中,係在將大氣側之閘閥16開啟的狀態下,藉由第1晶圓搬送機構11之搬送臂11a、11b的任一,來將1片晶圓W從搬入搬出部2之載體C搬送至裝載鎖定室3,並收授至裝載鎖定室3內之第2晶圓搬送機構17的拾取器。 In the processing system 1, one of the transfer arms 11a and 11b of the first wafer transfer mechanism 11 is loaded from the carry-in/out unit 2 by the transfer arm 11a and 11b of the first wafer transfer mechanism 11 in a state where the gate valve 16 on the atmospheric side is opened. The carrier C is transported to the load lock chamber 3 and is taken up to the pickup of the second wafer transfer mechanism 17 in the lock lock chamber 3.

之後,將大氣側之閘閥16關閉並對裝載鎖定室3內進行真空排氣,接著將閘閥54開啟,使拾取器伸出至蝕刻裝置5而將晶圓W搬送到蝕刻裝置5。 Thereafter, the gate valve 16 on the atmospheric side is closed and the inside of the load lock chamber 3 is evacuated, and then the gate valve 54 is opened, and the pickup is extended to the etching device 5 to transport the wafer W to the etching device 5.

之後,使拾取器移回至裝載鎖定室3,並將閘閥54關閉,而在蝕刻裝置5中如後述般地進行蝕刻處理。 Thereafter, the pickup is moved back to the load lock chamber 3, and the gate valve 54 is closed, and the etching process is performed in the etching apparatus 5 as will be described later.

在蝕刻處理結束之後,將閘閥22、54開啟,並藉由第2晶圓搬送機構17之拾取器來將蝕刻處理後的晶圓W搬送至熱處理裝置4,且一邊將N2氣體導入至腔室20內,一邊藉由加熱器24來加熱載置台23上的晶圓W而加熱去除蝕刻殘渣等。 After the etching process is completed, the gate valves 22 and 54 are opened, and the wafer W after the etching process is transferred to the heat treatment device 4 by the pickup of the second wafer transfer mechanism 17, and the N 2 gas is introduced into the chamber. In the chamber 20, the wafer W on the mounting table 23 is heated by the heater 24 to heat and remove the etching residue or the like.

熱處理裝置4之熱處理結束之後,則將閘閥22開啟,且藉由第2晶圓搬送機構17之拾取器來使載置台23上之蝕刻處理後的晶圓W退避至裝載鎖定室3,且藉由第1晶圓搬送機構11之搬送臂11a、11b的任一而移回至載體C。藉此,結束一片晶圓之處理。 After the heat treatment of the heat treatment apparatus 4 is completed, the gate valve 22 is opened, and the wafer W after the etching process on the mounting table 23 is retracted to the load lock chamber 3 by the pickup of the second wafer transfer mechanism 17, and Any one of the transfer arms 11a and 11b of the first wafer transfer mechanism 11 is moved back to the carrier C. Thereby, the processing of one wafer is ended.

另外,在本實施形態的情況下,由於在蝕刻裝置5中,不會發生上述專利文獻1或2中之如COR般的反應生成物,因此,熱處理裝置4並非需要。在不使用熱處理裝置的情況下,係只要藉由第2晶圓搬送機構17之拾取器來使蝕刻處理結束後之晶圓W退避至裝載鎖定室3,且藉由第1晶圓搬送機構11之搬送臂11a、11b的任一而移回至載體C即可。 Further, in the case of the present embodiment, the reaction product such as COR in Patent Document 1 or 2 does not occur in the etching apparatus 5, and therefore the heat treatment apparatus 4 is not required. When the heat treatment apparatus is not used, the wafer W after the etching process is completed is evacuated to the load lock chamber 3 by the pickup of the second wafer transfer mechanism 17, and the first wafer transfer mechanism 11 is used. Any one of the transfer arms 11a and 11b may be moved back to the carrier C.

<蝕刻裝置之構成> <Composition of etching device>

接下來,詳細說明本實施形態之蝕刻裝置5。 Next, the etching apparatus 5 of this embodiment will be described in detail.

圖3,係表示本實施形態之蝕刻裝置的剖面圖。如圖3所示,蝕刻裝置,係具備有密閉構造之腔室40,在腔室40之內部,係設置有以略水平之狀態來載置晶圓W的載置台42。又,蝕刻裝置5,係具備有:氣體供給機構43,對腔室40供給蝕刻氣體;及排氣機構44,對腔室40內進行排氣。 Fig. 3 is a cross-sectional view showing the etching apparatus of the embodiment. As shown in FIG. 3, the etching apparatus includes a chamber 40 having a hermetic structure, and inside the chamber 40, a mounting table 42 on which the wafer W is placed in a slightly horizontal state is provided. Further, the etching apparatus 5 includes a gas supply mechanism 43 that supplies an etching gas to the chamber 40, and an exhaust mechanism 44 that exhausts the inside of the chamber 40.

腔室40,係藉由腔室本體51及蓋部52來構成。腔室本體51,係具有略圓筒形狀之側壁部51a與底部51b,且上部形成為開口,該開口,係以蓋部52來予 以關閉。側壁部51a與蓋部52,係藉由密封構件(未圖示)來予以密封,以確保腔室40內之氣密性。在蓋部52之頂壁,係從上方朝向腔室40內插入有氣體導入噴嘴61。 The chamber 40 is constituted by the chamber body 51 and the lid portion 52. The chamber body 51 has a side wall portion 51a and a bottom portion 51b having a substantially cylindrical shape, and an upper portion is formed as an opening, and the opening is provided by the lid portion 52. To close. The side wall portion 51a and the lid portion 52 are sealed by a sealing member (not shown) to ensure airtightness in the chamber 40. On the top wall of the lid portion 52, a gas introduction nozzle 61 is inserted into the chamber 40 from above.

在側壁部51a,係設置有在與熱處理裝置4的腔室20之間搬入搬出晶圓W的搬入搬出口53,該搬入搬出口53,係可藉由閘閥54來予以開關。 The side wall portion 51a is provided with a loading/unloading port 53 for loading and unloading the wafer W between the chambers 20 of the heat treatment device 4, and the loading/unloading port 53 can be opened and closed by the gate valve 54.

載置台42,係於俯視下成為略圓形,且固定於腔室40的底部51b。在載置台42之內部,係設置有調節載置台42之溫度的溫度調節器55。溫度調節器55,係具備循環有例如溫度調節用媒體(例如水等)的管路,藉由與在像這樣之管路內流動之溫度調節用媒體進行熱交換的方式,調節載置台42之溫度,並進行載置台42上之晶圓W的溫度控制。 The mounting table 42 is slightly circular in plan view and is fixed to the bottom portion 51b of the chamber 40. Inside the mounting table 42, a temperature regulator 55 that adjusts the temperature of the mounting table 42 is provided. The temperature regulator 55 is provided with a pipe through which, for example, a temperature adjustment medium (for example, water) is circulated, and the stage 42 is adjusted by heat exchange with a temperature adjustment medium flowing in a pipe like this. The temperature is controlled by the temperature of the wafer W on the stage 42.

氣體供給機構43,係具有:N2氣體供給源63,供給作為惰性氣體之N2氣體;HF氣體供給源64,供給HF氣體;及乙醇氣體供給源65,供給作為醇氣體之乙醇(C2H5OH)氣體。又,具有:第1氣體供給配管66,連接於N2氣體供給源63;第2氣體供給配管67,連接於HF氣體供給源64;第3氣體供給配管68,連接於乙醇氣體供給源65;及共通氣體供給配管62,連接有該些第1~第3氣體供給配管66~68。共通氣體供給配管62,係連接於上述之氣體導入噴嘴61。 Gas supply mechanism 43, the system having: N 2 gas supply source 63 is supplied as the inert gas of the N 2 gas; HF gas supply source 64, supplying HF gas; and ethanol gas supply source 65 is supplied as an ethanol alcohol gases (C 2 H 5 OH) gas. Further, the first gas supply pipe 66 is connected to the N 2 gas supply source 63, the second gas supply pipe 67 is connected to the HF gas supply source 64, and the third gas supply pipe 68 is connected to the ethanol gas supply source 65; The first to third gas supply pipes 66 to 68 are connected to the common gas supply pipe 62. The common gas supply pipe 62 is connected to the above-described gas introduction nozzle 61.

在第1~第3氣體供給配管66~68,係設置有 進行流路之開關動作及流量控制的流量控制器70。流量控制器70,係藉由例如開關閥及質流控制器所構成。 The first to third gas supply pipes 66 to 68 are provided with A flow controller 70 that performs a switching operation of the flow path and flow rate control. The flow controller 70 is constituted by, for example, an on-off valve and a mass flow controller.

在像這樣之構成的氣體供給機構43中,係分別從N2氣體供給源63、HF氣體供給源64及乙醇氣體供給源65,使N2氣體、HF氣體、乙醇氣體分別經由第1~第3氣體供給配管66~68而到達共通氣體供給配管62,進而經由氣體導入噴嘴61供給至腔室40內。另外,亦可在腔室40之上部設置噴淋板,而經由噴淋板以噴淋狀的方式供給上述氣體。 In the gas supply mechanism 43 having the above configuration, the N 2 gas supply source 63, the HF gas supply source 64, and the ethanol gas supply source 65 are respectively supplied, and the N 2 gas, the HF gas, and the ethanol gas are respectively passed through the first to the third. The gas supply pipes 66 to 68 reach the common gas supply pipe 62 and are supplied into the chamber 40 via the gas introduction nozzle 61. Further, a shower plate may be provided on the upper portion of the chamber 40, and the gas may be supplied in a shower manner via the shower plate.

在本實施形態中,雖係表示使用乙醇氣體作為醇氣體的一例,但作為醇,係不限定於乙醇,另可使用其他醇,在該情況下,係只要使用供給相符之醇氣體的供給源來代替乙醇氣體供給源65即可。作為醇,係1價之醇為較佳,作為1價之醇,係除了乙醇以外,可適當地使用甲醇(CH3OH)、丙醇(C3H7OH)、丁醇(C4H9OH),且可使用該些的至少一種。另外,在丙醇中雖存在有2種類的結構異構物,且在丁醇中存在有4種類的結構異構物,但亦可使用任一結構異構物。醇,雖被認為包含於其中的OH基有助於蝕刻,但作為包含有OH基之物質,可使用水來代替醇。在該情形下,係可使用水蒸氣供給源來代替乙醇氣體供給源65,從而供給水蒸氣。 In the present embodiment, an example in which ethanol gas is used as the alcohol gas is used. However, the alcohol is not limited to ethanol, and other alcohols may be used. In this case, a supply source of the supplied alcohol gas is used. Instead of the ethanol gas supply source 65, it is sufficient. The alcohol is preferably a monovalent alcohol, and as the monovalent alcohol, methanol (CH 3 OH), propanol (C 3 H 7 OH), butanol (C 4 H) can be suitably used in addition to ethanol. 9 OH), and may be used at least one of the plurality. Further, although there are two kinds of structural isomers in propanol and four kinds of structural isomers in butanol, any structural isomer may be used. The alcohol, although it is considered that the OH group contained therein contributes to etching, as the substance containing the OH group, water may be used instead of the alcohol. In this case, instead of the ethanol gas supply source 65, a water vapor supply source can be used to supply the water vapor.

作為惰性氣體之N2氣體,係被使用來作為稀釋氣體。作為惰性氣體,係亦可使用Ar氣體,且亦可使用N2氣體與Ar氣體兩者。又,作為惰性氣體,雖係N2 氣體、Ar氣體為較佳,但亦可使用如He般之除了Ar以外的稀有氣體等、其他惰性氣體。另外,惰性氣體,係除了稀釋氣體之外,可使用來作為沖洗腔室40內的沖洗氣體。 N 2 gas as an inert gas is used as a diluent gas. As the inert gas, an Ar gas may be used, and both an N 2 gas and an Ar gas may be used. Further, as the inert gas, N 2 gas or Ar gas is preferable, and other inert gas such as He may be used as a noble gas other than Ar. In addition, the inert gas, in addition to the diluent gas, can be used as the flushing gas in the flushing chamber 40.

排氣機構44,係具有連接於排氣口81(該排氣口,係形成於腔室40的底部51b)的排氣配管82,而且具有設置於排氣配管82而用以控制腔室40內之壓力的自動壓力控制閥(APC)83及用以對腔室40內進行排氣的真空泵84。 The exhaust mechanism 44 has an exhaust pipe 82 connected to the exhaust port 81 (which is formed in the bottom portion 51b of the chamber 40), and has an exhaust pipe 82 provided to control the chamber 40. An internal pressure control valve (APC) 83 and a vacuum pump 84 for exhausting the interior of the chamber 40.

在腔室40之側壁,係以插入至腔室40內的方式,設置有2個電容式壓力計86a、86b(該電容式壓力計,係作為用以計測腔室40內之壓力的壓力計)。電容式壓力計86a,係形成為高壓力用,電容式壓力計86b,係形成為低壓力用。在載置於載置台42之晶圓W的附近,係設置有檢測晶圓W之溫度的溫度感測器(未圖示)。 On the side wall of the chamber 40, two capacitive pressure gauges 86a, 86b are provided for insertion into the chamber 40 (the capacitive pressure gauge is used as a pressure gauge for measuring the pressure in the chamber 40). ). The capacitive pressure gauge 86a is formed for high pressure, and the capacitive pressure gauge 86b is formed for low pressure. A temperature sensor (not shown) that detects the temperature of the wafer W is provided in the vicinity of the wafer W placed on the mounting table 42.

作為構成蝕刻裝置5之腔室40、載置台42等之各種構成部件的材質,係使用Al。構成腔室40之Al材,係亦可為純淨者,或者亦可為對內面(腔室本體51之內面等)施予了陽極氧化處理者。另一方面,由於構成載置台42之Al的表面被要求具有耐磨損性,因此,進行陽極氧化處理而在表面形成耐磨損性高的氧化被膜(Al2O3)為較佳。 Al is used as a material of various components constituting the chamber 40 and the mounting table 42 of the etching apparatus 5. The Al material constituting the chamber 40 may be pure, or may be an anodized person to the inner surface (the inner surface of the chamber body 51, etc.). On the other hand, since the surface of Al constituting the mounting table 42 is required to have abrasion resistance, it is preferable to perform anodizing treatment to form an oxide film (Al 2 O 3 ) having high abrasion resistance on the surface.

<蝕刻裝置之蝕刻方法> <etching method of etching device>

接下來,說明像這樣構成之蝕刻裝置所進行的蝕刻方法。 Next, an etching method performed by the etching apparatus configured as described above will be described.

在本例中,係在將閘閥54開啟的狀態下,藉由裝載鎖定室3內之第2晶圓搬送機構17之拾取器,來將上述構成亦即在表面具有作為蝕刻對象的CVD系統SiO2膜,且與其鄰接而具有熱氧化膜及SiN膜的晶圓W,或者在表面形成有作為蝕刻對象之自然氧化膜,且具有熱氧化膜及SiN膜的晶圓W,從搬入搬出口53搬入至腔室40內,並載置於載置台42。作為蝕刻對象之CVD系統SiO2膜,係例示有使用SiH4或胺基矽烷等之矽烷系氣體與氧化劑來作為Si前驅物,而由ALD法所形成的膜,或者使用矽烷系氣體與氧化劑與硼系氣體,而由CVD法所形成的BSG膜。當然,亦可適用於使用其他Si前驅物所形成者。又,作為SiN膜,係例示有由CVD法或ALD法所形成之膜,作為Si前驅物,係可列舉二氯矽烷(DCS;SiCl2H2)、六氯二矽烷(HCD;Si2Cl6)等。 In the present embodiment, in the state in which the gate valve 54 is opened, the above-described configuration, that is, the CVD system SiO which is the object of etching, is formed on the surface by the pickup of the second wafer transfer mechanism 17 in the lock chamber 3. wafer W 2 film, and adjacent thereto and having a thermal oxide film and SiN film or a natural oxide film formed on the etching target, and having a thermal oxide film and SiN film on the surface of the wafer W, the transport outlet 53 from the loading It is carried into the chamber 40 and placed on the mounting table 42. The CVD system SiO 2 film to be etched is exemplified by a film formed by an ALD method using a decane-based gas such as SiH 4 or an amino decane or an oxidizing agent as an Si precursor, or a decane-based gas and an oxidizing agent. A boron-based gas, and a BSG film formed by a CVD method. Of course, it can also be applied to those formed by using other Si precursors. Further, examples of the SiN film include a film formed by a CVD method or an ALD method, and examples of the Si precursor include dichlorosilane (DCS; SiCl 2 H 2 ) and hexachlorodioxane (HCD; Si 2 Cl). 6 ) Wait.

之後,將拾取器移回至裝載鎖定室3,將閘閥54關閉,使腔室40內成為密閉狀態。 Thereafter, the pickup is moved back to the load lock chamber 3, and the gate valve 54 is closed to bring the inside of the chamber 40 into a sealed state.

接下來,因應所需,以作為惰性氣體的N2氣體來稀釋HF氣體、作為醇氣體的乙醇氣體,並導入至腔室40內,進而選擇性地蝕刻晶圓W之CVD系統SiO2膜或自然氧化膜。 Next, as needed, the HF gas, the alcohol gas as the alcohol gas, and the introduction into the chamber 40 by the N 2 gas as an inert gas, thereby selectively etching the CVD system SiO 2 film of the wafer W or Natural oxide film.

具體而言,係藉由溫度調節器55將載置台42 之溫度調節為預定範圍,將腔室40內之壓力調節為預定範圍,且分別從氣體供給機構43之N2氣體供給源63、HF氣體供給源64及乙醇氣體供給源65,使N2氣體、HF氣體、乙醇氣體,分別經由第1~第3氣體供給配管66~68、共通氣體供給配管62及氣體導入噴嘴61導入至腔室40內,而進行CVD系統SiO2膜或自然氧化膜之蝕刻。 Specifically, the temperature of the mounting table 42 is adjusted to a predetermined range by the temperature regulator 55, the pressure in the chamber 40 is adjusted to a predetermined range, and the N 2 gas supply source 63, HF from the gas supply mechanism 43, respectively. The gas supply source 64 and the ethanol gas supply source 65 introduce the N 2 gas, the HF gas, and the ethanol gas into the chamber through the first to third gas supply pipes 66 to 68, the common gas supply pipe 62, and the gas introduction nozzle 61, respectively. Within 40, etching of the CVD system SiO 2 film or the natural oxide film is performed.

此時,如上述,亦可使用其他醇氣體來代替乙醇氣體,作為醇,係1價的醇為較佳,作為1價的醇,係除了乙醇以外,另可適當地使用甲醇、丙醇、丁醇。又,亦可使用水蒸氣來代替醇氣體。 In this case, as described above, other alcohol gas may be used instead of the ethanol gas, and as the alcohol, a monovalent alcohol is preferable, and as the monovalent alcohol, methanol or propanol may be appropriately used in addition to ethanol. Butanol. Further, water vapor may be used instead of the alcohol gas.

CVD系統SiO2膜及自然氧化膜,係蝕刻特性異於熱氧化膜或SiN膜。亦即,如本實施形態般,在使用因應所需而藉由惰性氣體來適切地稀釋HF氣體、醇氣體或水蒸氣者來作為蝕刻氣體的情況下,係在CVD系統SiO2膜及自然氧化膜中,因醇氣體或水蒸氣中的OH基,蝕刻會變得容易進展,相對於此,在熱氧化膜或SiN膜的情況下,OH基對蝕刻進行幾乎沒有貢獻。因此,可相對於熱氧化膜或SiN膜,而以極高的選擇比來蝕刻CVD系統SiO2膜及自然氧化膜。 The CVD system SiO 2 film and the natural oxide film have etching characteristics different from those of the thermal oxide film or the SiN film. In other words, in the case where the HF gas, the alcohol gas, or the water vapor is appropriately diluted by an inert gas as required in the present embodiment, the SiO 2 film and the natural oxidation are used in the CVD system. In the film, etching proceeds easily due to the OH group in the alcohol gas or the water vapor. On the other hand, in the case of the thermal oxide film or the SiN film, the OH group hardly contributes to the etching. Therefore, the CVD system SiO 2 film and the natural oxide film can be etched at a very high selectivity with respect to the thermal oxide film or the SiN film.

該蝕刻處理之腔室40內的壓力,係66.7~1333.3Pa(0.5~10Torr)的範圍為較佳,載置台42的溫度(大致晶圓的溫度),係0~30℃為較佳,更佳的係,壓力範圍為133.3~666.7Pa(1.0~5.0Torr),載置台溫度範 圍為0~15℃。最佳的係,壓力範圍為266.6~533.3Pa(2.0~4.0Torr),載置台的溫度範圍為0~10℃。 The pressure in the chamber 40 of the etching treatment is preferably in the range of 66.7 to 1333.3 Pa (0.5 to 10 Torr), and the temperature of the mounting table 42 (the temperature of the wafer) is preferably 0 to 30 ° C. Good system, the pressure range is 133.3~666.7Pa (1.0~5.0Torr), the temperature of the mounting table The circumference is 0~15°C. The best system, the pressure range is 266.6 ~ 533.3Pa (2.0 ~ 4.0Torr), the temperature range of the mounting table is 0 ~ 10 °C.

醇氣體及水蒸氣,係如上述,存在有使CVD系統SiO2膜或自然氧化膜相對於熱氧化膜及SiN膜之蝕刻選擇比上升的傾向,醇氣體(或水蒸氣)相對於HF氣體+醇氣體(或水蒸氣)之合計量的體積比率(流量比率),係以體積%為3~50%的範圍為較佳,5~15%的範圍為更佳。而且,N2氣體等的惰性氣體,係含有以高選擇比來蝕刻CVD系統SiO2膜或自然氧化膜之程度為較佳,此時之惰性氣體相對於HF氣體+醇氣體或水蒸氣+惰性氣體之合計量的體積比率(流量比),係以體積%為80%以下的範圍為較佳,55~75%的範圍為更佳。 As described above, the alcohol gas and the water vapor tend to increase the etching selectivity of the CVD system SiO 2 film or the natural oxide film with respect to the thermal oxide film and the SiN film, and the alcohol gas (or water vapor) is relative to the HF gas + The volume ratio (flow ratio) of the total amount of the alcohol gas (or water vapor) is preferably in the range of 3 to 50% by volume, more preferably in the range of 5 to 15%. Further, an inert gas such as N 2 gas preferably contains a CVD system SiO 2 film or a natural oxide film at a high selectivity, and the inert gas is inert with respect to HF gas + alcohol gas or water vapor at this time. The volume ratio (flow ratio) of the total amount of the gas is preferably in the range of 80% by volume or less, and more preferably in the range of 55 to 75%.

如此一來,可藉由HF氣體、醇氣體及因應所需而使用惰性氣體的方式,相對於熱氧化膜或SiN膜而以高選擇比來蝕刻CVD系統SiO2膜或自然氧化膜。而且,可藉由使氣體組成或壓力及溫度等之條件最佳化的方式,相對於熱氧化膜,以50以上乃至100以上,相對於SiN膜,以50以上之極高的蝕刻選擇比來蝕刻CVD系統SiO2膜或自然氧化膜。又,在蝕刻CVD系統SiO2膜之際,在晶圓W表面形成自然氧化膜的情況下,係相對於熱氧化膜及SiN膜而以高選擇比來蝕刻CVD系統SiO2膜,與此同時,以高選擇比來去除自然氧化膜。 In this manner, the CVD system SiO 2 film or the natural oxide film can be etched at a high selectivity with respect to the thermal oxide film or the SiN film by using an HF gas, an alcohol gas, and an inert gas as needed. Further, by optimizing the conditions of the gas composition, pressure, temperature, and the like, it is 50 or more or more with respect to the thermal oxide film, and an extremely high etching selectivity ratio of 50 or more with respect to the SiN film. The CVD system SiO 2 film or natural oxide film is etched. Further, on the occasion of the etching system CVD SiO 2 film, the surface of the wafer W in the case where a natural oxide film, thermal oxide film system relative to the SiN film at a high selection ratio of etching the CVD film 2 system SiO, at the same time , to remove the natural oxide film with a high selection ratio.

如此一來,在蝕刻裝置5之蝕刻處理結束之後,便開啟閘閥54,並藉由第2晶圓搬送機構17之拾取 器來將載置台42上之蝕刻處理後的晶圓W從腔室40搬出,而結束蝕刻裝置5之蝕刻。 In this way, after the etching process of the etching apparatus 5 is completed, the gate valve 54 is opened and picked up by the second wafer transfer mechanism 17 The wafer W after the etching process on the mounting table 42 is carried out from the chamber 40, and the etching of the etching device 5 is completed.

<實驗例> <Experimental example>

接下來,說明實驗例。 Next, an experimental example will be described.

[實驗例1] [Experimental Example 1]

在此,針對使用以往之HF/NH3系氣體來作為處理氣體的情形與使用本發明之HF/乙醇系氣體來作為處理氣體的情形,加以比較蝕刻性。 Here, in the case where a conventional HF/NH 3 -based gas is used as the processing gas and the HF/ethanol-based gas of the present invention is used as the processing gas, the etching property is compared.

作為以往之氣體系,使用將NH3氣體相對於HF氣體與NH3氣體之合計量的體積比率設成為以體積%為56.6%、N2氣體+Ar氣體設成為500~1000sccm、總氣體流量設成為1000~2000sccm的氣體,並將載置台溫度設成為100~150℃、腔室內壓力設成為2~4Torr,對由ALD法所形成的SiO2膜(ALD-SiO2)及熱氧化膜(Th-SiO2)進行蝕刻。另一方面,作為本發明之氣體系,使用將乙醇氣體相對於HF氣體與乙醇氣體(Et-OH)之合計量的體積比率設成為以體積%為10.7%、N2氣體+Ar氣體設成為500~1500sccm、總氣體流量設成為1000~2000sccm的氣體,並將載置台溫度設成為0~10℃、腔室內壓力設成為2~4Torr,對ALD-SiO2、Th-SiO2及由ALD法所形成的SiN膜(ALD-SiN)進行蝕刻。 As a conventional gas system, the use of the NH 3 gas with respect to the total amount of HF gas and NH 3 gas of a volume ratio provided into a volume% of 56.6%, N 2 gas + Ar gas is set to become 500 ~ 1000sccm, the total gas flow is provided It is a gas of 1000 to 2000 sccm, and the temperature of the stage is set to 100 to 150 ° C, and the pressure in the chamber is set to 2 to 4 Torr. The SiO 2 film (ALD-SiO 2 ) and the thermal oxide film (Th formed by the ALD method) are used. -SiO 2 ) is etched. On the other hand, as the gas system of the present invention, the volume ratio of the ethanol gas to the total amount of the HF gas and the ethanol gas (Et-OH) is set to be 10.7% by volume and N 2 gas + Ar gas is used. 500~1500sccm, the total gas flow rate is set to 1000~2000sccm gas, and the temperature of the mounting table is set to 0~10 °C, the pressure in the chamber is set to 2~4 Torr, to ALD-SiO 2 , Th-SiO 2 and by ALD method The formed SiN film (ALD-SiN) is etched.

在圖4中,表示此時之蝕刻量(EA)與蝕刻 選擇比(Sel)。如該圖所示,在使用以往之HF/NH3系氣體的情況下,ALD-SiO2雖係以高蝕刻量來予以蝕刻,但Th-SiO2之蝕刻量亦高,且相對於ALD-SiO2之Th-SiO2的蝕刻選擇比(ALD-SiO2/Th-SiO2),係1.95的低值。對於此,在使用本發明之HF/Et-OH系氣體的情況下,ALD-SiO2之蝕刻量,雖係略差於使用HF/NH3系氣體的情形,但Th-SiO2及ALD-SiN的蝕刻量極少,且ALD-SiO2/Th-SiO2,係超過100(為112.85),相對於ALD-SiO2之ALD-SiN的蝕刻選擇比(ALD-SiO2/ALD-SiN),係超過50(為57.26)。 In Fig. 4, the etching amount (EA) and the etching selection ratio (Sel) at this time are shown. As shown in the figure, when a conventional HF/NH 3 -based gas is used, ALD-SiO 2 is etched with a high etching amount, but the etching amount of Th-SiO 2 is also high, and relative to ALD- The etching selectivity ratio of SiO 2 to Th-SiO 2 (ALD-SiO 2 /Th-SiO 2 ) is a low value of 1.95. In this case, in the case of using the HF/Et-OH-based gas of the present invention, the etching amount of ALD-SiO 2 is slightly inferior to the case of using the HF/NH 3 -based gas, but Th-SiO 2 and ALD- The etching amount of SiN is extremely small, and ALD-SiO 2 /Th-SiO 2 is more than 100 (112.85), and the etching selectivity ratio (ALD-SiO 2 /ALD-SiN) of ALD-SiN with respect to ALD-SiO 2 is The system is over 50 (57.26).

[實驗例2] [Experimental Example 2]

在此,確認到乙醇氣體對蝕刻的有效性。 Here, the effectiveness of the ethanol gas on the etching was confirmed.

在單獨使用HF氣體(將HF氣體設成為500~1000sccm)來作為蝕刻氣體的情況下,與相對於與HF氣體之合計量而以體積%為4.6%來添加乙醇氣體的情況下,加以比較ALD-SiO2、Th-SiO2及ALD-SiN的蝕刻性。另外,載置台溫度設成為0~10℃、腔室內壓力設成為0.5~1.0Torr。 When HF gas is used alone (the HF gas is set to 500 to 1000 sccm) as the etching gas, the ALD is compared with the case where the ethanol gas is added at a volume % of 4.6% with respect to the total amount of the HF gas. Etching properties of -SiO 2 , Th-SiO 2 and ALD-SiN. Further, the stage temperature is set to 0 to 10 ° C, and the chamber pressure is set to 0.5 to 1.0 Torr.

在圖5(a)中,表示此時之蝕刻量;在圖5(b)中,表示此時之蝕刻選擇比。如圖5所示,確認到:在單獨使用HF氣體的情況下與添加了乙醇氣體的情況下,Th-SiO2及ALD-SiN的蝕刻量變化不大,相對於此,ALD-SiO2之蝕刻量,係因添加了乙醇氣體而急遽上 升,且因將乙醇氣體添加於HF氣體,蝕刻選擇比,係ALD-SiO2/Th-SiO2及ALD-SiO2/ALD-SiN皆顯著上升。 In Fig. 5(a), the etching amount at this time is shown; in Fig. 5(b), the etching selection ratio at this time is shown. As shown in FIG. 5, it was confirmed that when HF gas was used alone and when ethanol gas was added, the etching amount of Th-SiO 2 and ALD-SiN did not change much, whereas ALD-SiO 2 was used . The amount of etching was sharply increased by the addition of the ethanol gas, and the etching selectivity was increased by adding the ethanol gas to the HF gas, and both ALD-SiO 2 /Th-SiO 2 and ALD-SiO 2 /ALD-SiN significantly increased.

[實驗例3] [Experimental Example 3]

在此,確認到乙醇氣體對蝕刻的流量相關性。 Here, the flow rate dependence of the ethanol gas on the etching was confirmed.

使乙醇氣體的流量比(乙醇氣體相對於HF氣體+乙醇氣體之合計流量的流量%)在5~12%之間發生變化,而求出ALD-SiO2、Th-SiO2及ALD-SiN的蝕刻性。另外,載置台溫度設成為0~10℃、腔室內壓力設成為2.0~3.0Torr。 The ratio of the flow rate of the ethanol gas (the flow rate of the total flow rate of the ethanol gas to the HF gas + the ethanol gas) is changed between 5 and 12%, and the ALD-SiO 2 , Th-SiO 2 and ALD-SiN are determined. Etchability. Further, the stage temperature is set to 0 to 10 ° C, and the chamber pressure is set to 2.0 to 3.0 Torr.

在圖6(a)中,表示此時之蝕刻量;在圖6(b)中,表示此時之蝕刻選擇比。如圖6所示,確認到:在乙醇氣體之流量比為5~12%的範圍中,ALD-SiO2的蝕刻量高,且存在有Th-SiO2及ALD-SiN之蝕刻量偏低的傾向,關於蝕刻選擇比,係ALD-SiO2/Th-SiO2及ALD-SiO2/ALD-SiN皆非常高。具體而言,在乙醇氣體之流量比為5~12%的範圍中,雖係存在有ALD-SiO2/Th-SiO2隨著乙醇氣體之流量比的上升而下降的傾向,但其值超過100,且另一方面,ALD-SiO2/ALD-SiN,係對於乙醇氣體之流量比,近似平坦(flat),為50附近的值。 In Fig. 6(a), the etching amount at this time is shown; in Fig. 6(b), the etching selection ratio at this time is shown. As shown in Fig. 6, it was confirmed that the etching amount of ALD-SiO 2 was high in the range of the flow rate of the ethanol gas of 5 to 12%, and the etching amount of Th-SiO 2 and ALD-SiN was low. The tendency is that ALD-SiO 2 /Th-SiO 2 and ALD-SiO 2 /ALD-SiN are very high in terms of etching selectivity. Specifically, in the range where the flow ratio of the ethanol gas is 5 to 12%, the ALD-SiO 2 /Th-SiO 2 tends to decrease as the flow ratio of the ethanol gas increases, but the value exceeds 100, and on the other hand, ALD-SiO 2 /ALD-SiN, which is approximately flat for a flow ratio of ethanol gas, is a value near 50.

[實驗例4] [Experimental Example 4]

在此,係除了ALD-SiO2、Th-SiO2及ALD-SiN以外,更針對由CVD法所形成之作為SiO2膜的BSG,確認 蝕刻性。 Here, in addition to ALD-SiO 2 , Th-SiO 2 , and ALD-SiN, the etching property was confirmed for the BSG which is a SiO 2 film formed by the CVD method.

將乙醇氣體相對於HF氣體與乙醇氣體之合計量的流量比設成為以體積%為4.6%、氣體總流量設成為500~1000sccm、載置台溫度設成為0~15℃、腔室內壓力設成為0.5~1.0Torr,且使蝕刻時間發生變化而進行蝕刻。 The flow ratio of the ethanol gas to the total amount of the HF gas and the ethanol gas is set to 4.6% by volume, the total gas flow rate is set to 500 to 1000 sccm, the stage temperature is set to 0 to 15 ° C, and the chamber pressure is set to 0.5. ~1.0 Torr, and etching is performed by changing the etching time.

在圖7(a)中,表示此時之各膜之蝕刻時間與蝕刻量的關係;在圖7(b)中,總括表示相對於ALD-SiO2及BSG之Th-SiO2及ALD-SiN的蝕刻選擇比。另外,BSG的初期膜厚,係60nm,在蝕刻量超過60nm的情況下,便無法進行測定。如圖7(a)所示,Th-SiO2及ALD-SiN,係即使蝕刻時間增加,亦幾乎不會被蝕刻,相對於此,ALD-SiO2及BSG,係隨著蝕刻時間增加,蝕刻量增加,且如圖7(b)所示,確認到:ALD-SiO2及BSG,皆相對於Th-SiO2及ALD-SiN的蝕刻選擇比為極高。 In Fig. 7(a), the relationship between the etching time and the etching amount of each film at this time is shown; in Fig. 7(b), the total is shown as Th-SiO 2 and ALD-SiN with respect to ALD-SiO 2 and BSG. Etching selection ratio. Further, the initial film thickness of the BSG was 60 nm, and when the etching amount exceeded 60 nm, the measurement could not be performed. As shown in Fig. 7(a), Th-SiO 2 and ALD-SiN are hardly etched even if the etching time is increased. In contrast, ALD-SiO 2 and BSG are etched as the etching time increases. The amount was increased, and as shown in Fig. 7(b), it was confirmed that both ALD-SiO 2 and BSG had extremely high etching selectivity with respect to Th-SiO 2 and ALD-SiN.

[實驗例5] [Experimental Example 5]

在此,確認到SiN膜表面之自然氧化膜的蝕刻性。 Here, the etching property of the natural oxide film on the surface of the SiN film was confirmed.

作為蝕刻氣體,使用相對於HF氣體與乙醇氣體之合計量而將乙醇氣體的比率設成為以體積%為16.7%、N2氣體+Ar氣體之合計流量設成為500~1500sccm、氣體總流量設成為1000~2000sccm的氣體,對ALD-SiN重複進行具有下述條件的蝕刻處理複數次:載置台溫度:0~15℃、腔室內壓力:2.0~4.0Torr、蝕刻時間65sec。 As the etching gas, the ratio of the ethanol gas to the total amount of the HF gas and the ethanol gas is set to 16.7% by volume, and the total flow rate of the N 2 gas + Ar gas is set to 500 to 1500 sccm, and the total gas flow rate is set to be The gas of 1000 to 2000 sccm was repeatedly subjected to etching treatment for the ALD-SiN under the following conditions: the stage temperature: 0 to 15 ° C, the chamber pressure: 2.0 to 4.0 Torr, and the etching time of 65 sec.

在圖8中,表示此時之處理次數與蝕刻量的關係。如該圖所示,第1次的蝕刻量,係0.23nm,相對於此,第2次以後,係保持0.14~0.15nm的低值。吾人認為這是因為,在第1次的蝕刻處理中,存在於ALD-SiN表面之Si的自然氧化膜已被去除。該結果,係表示藉由將乙醇氣體添加於HF氣體的氣體系,使得Si之自然氧化膜被迅速去除,且暗示相對於Th-SiO2及ALD-SiN而以高選擇比來予以蝕刻Si之自然氧化膜。 In Fig. 8, the relationship between the number of processes at this time and the amount of etching is shown. As shown in the figure, the first etching amount is 0.23 nm, whereas the second time and thereafter, the low value is maintained at 0.14 to 0.15 nm. This is considered to be because the natural oxide film of Si existing on the surface of the ALD-SiN has been removed in the first etching treatment. This result indicates that the natural oxide film of Si is rapidly removed by adding an ethanol gas to the gas system of the HF gas, and it is suggested that Si is etched with a high selectivity ratio with respect to Th-SiO 2 and ALD-SiN. Natural oxide film.

<本發明之其他應用> <Other Applications of the Invention>

另外,本發明,係不限定於上述實施形態,可進行各種變形。例如,上述實施形態之裝置只不過是例示,另可藉由各種構成之裝置來實施本發明之蝕刻方法。又,在上述實施形態中,作為處理氣體,雖係使用HF氣體與醇氣體或水蒸氣,但亦可進一步添加F2氣體。而且,雖表示使用半導體晶圓來作為被處理基板的情形,但並不限於半導體晶圓,亦可為以LCD(液晶顯示器)用基板為代表的FPD(平板顯示器)基板或陶瓷基板等的其他基板。 Further, the present invention is not limited to the above embodiment, and various modifications can be made. For example, the apparatus of the above embodiment is merely an exemplification, and the etching method of the present invention can be carried out by means of various configurations. Further, in the above embodiment, the HF gas, the alcohol gas, or the water vapor is used as the processing gas, but the F 2 gas may be further added. In addition, although a semiconductor wafer is used as a substrate to be processed, it is not limited to a semiconductor wafer, and may be an FPD (flat panel display) substrate or a ceramic substrate typified by a substrate for an LCD (liquid crystal display). Substrate.

5‧‧‧蝕刻裝置 5‧‧‧ etching device

40‧‧‧腔室 40‧‧‧ chamber

42‧‧‧載置台 42‧‧‧ mounting table

43‧‧‧氣體供給機構 43‧‧‧ gas supply mechanism

44‧‧‧排氣機構 44‧‧‧Exhaust mechanism

51‧‧‧腔室本體 51‧‧‧ chamber body

51a‧‧‧側壁部 51a‧‧‧ Sidewall

51b‧‧‧底部 51b‧‧‧ bottom

52‧‧‧蓋部 52‧‧‧ 盖部

53‧‧‧搬入搬出口 53‧‧‧ Move in and out

54‧‧‧閘閥 54‧‧‧ gate valve

55‧‧‧溫度調節器 55‧‧‧temperature regulator

61‧‧‧氣體導入噴嘴 61‧‧‧ gas introduction nozzle

62‧‧‧共通氣體供給配管 62‧‧‧Common gas supply piping

63‧‧‧N2氣體供給源 63‧‧‧N 2 gas supply source

64‧‧‧HF氣體供給源 64‧‧‧HF gas supply source

65‧‧‧乙醇氣體供給源 65‧‧‧Supply source of ethanol gas

66‧‧‧氣體供給配管 66‧‧‧Gas supply piping

67‧‧‧氣體供給配管 67‧‧‧Gas supply piping

68‧‧‧氣體供給配管 68‧‧‧Gas supply piping

70‧‧‧流量控制器 70‧‧‧Flow controller

81‧‧‧排氣口 81‧‧‧Exhaust port

82‧‧‧排氣配管 82‧‧‧Exhaust piping

83‧‧‧自動壓力控制閥 83‧‧‧Automatic pressure control valve

84‧‧‧真空泵 84‧‧‧vacuum pump

86a‧‧‧電容式壓力計 86a‧‧‧Capacitive pressure gauge

86b‧‧‧電容式壓力計 86b‧‧‧Capacitive pressure gauge

W‧‧‧晶圓 W‧‧‧ wafer

Claims (7)

一種蝕刻方法,其特徵係,在表面具有藉由化學蒸鍍法或原子層沈積法所形成的第1氧化矽膜,而且將具有第2氧化矽膜(該第2氧化矽膜,係鄰接於前述第1氧化矽膜,且由熱氧化膜所構成)及氮化矽膜的被處理基板配置於腔室內,對前述腔室內供給HF氣體與醇氣體或水蒸氣,藉由此,相對於前述第2氧化矽膜及前述氮化矽膜而選擇性地蝕刻前述第1氧化矽膜。 An etching method comprising a first hafnium oxide film formed by a chemical vapor deposition method or an atomic layer deposition method on a surface thereof, and having a second hafnium oxide film (the second hafnium oxide film is adjacent to The substrate to be processed in which the first yttria film is formed of a thermal oxide film and the tantalum nitride film is disposed in a chamber, and HF gas, alcohol gas, or water vapor is supplied into the chamber, thereby The first hafnium oxide film is selectively etched by the second hafnium oxide film and the tantalum nitride film. 一種蝕刻方法,其特徵係,將被處理基板(該被處理基板,係具有熱氧化膜及氮化矽膜,且在表面形成有自然氧化膜)配置於腔室內,對前述腔室內供給HF氣體與醇氣體或水蒸氣,藉由此,相對於前述熱氧化膜及前述氮化矽膜而選擇性地蝕刻並去除前述自然氧化膜。 An etching method, wherein a substrate to be processed (the substrate to be processed has a thermal oxide film and a tantalum nitride film, and a natural oxide film is formed on the surface) is disposed in the chamber to supply HF gas into the chamber The natural oxide film is selectively etched and removed with respect to the thermal oxide film and the tantalum nitride film, together with an alcohol gas or water vapor. 如申請專利範圍第1或2項之蝕刻方法,其中,進一步供給惰性氣體而進行蝕刻處理。 An etching method according to claim 1 or 2, wherein the inert gas is further supplied to perform an etching treatment. 如申請專利範圍第1或2項之蝕刻方法,其中,在前述蝕刻之際,將前述腔室內的壓力設成為66.7~1333.3Pa的範圍,且將在前述腔室內載置被處理基板之載置台的溫度設成為0~30℃的範圍。 The etching method according to claim 1 or 2, wherein, in the etching, the pressure in the chamber is set to be in the range of 66.7 to 1333.3 Pa, and the stage on which the substrate to be processed is placed in the chamber The temperature is set to be in the range of 0 to 30 °C. 如申請專利範圍第1或2項之蝕刻方法,其中,前述醇氣體,係由下述者所構成:從乙醇(C2H5OH)、甲醇(CH3OH)、丙醇(C3H7OH)、丁醇(C4H9OH)所選擇的至少一 種。 The scope of the patent or the etching method of the first 2, wherein the alcohol gas, constituted by a Department of: from ethanol (C 2 H 5 OH), methanol (CH 3 OH), propanol (C 3 H At least one selected from 7 OH) and butanol (C 4 H 9 OH). 如申請專利範圍第1或2項之蝕刻方法,其中,進行前述蝕刻時之醇氣體或水蒸氣相對於HF氣體+醇氣體或水蒸氣之合計量的體積比率,係以體積%為3~50%的範圍。 The etching method according to claim 1 or 2, wherein the volume ratio of the alcohol gas or the water vapor to the total amount of the HF gas + the alcohol gas or the water vapor during the etching is 3% by volume The range of %. 一種記憶媒體,其係在電腦上動作,並記憶有用以控制蝕刻裝置的程式,該記憶媒體,其特徵係,前述程式,係在執行時,以進行如申請專利範圍第1~6項中任一項之蝕刻方法的方式,來讓電腦控制前述蝕刻裝置。 A memory medium that operates on a computer and memorizes a program for controlling an etching apparatus. The memory medium is characterized in that the program is executed at the time of execution, as in the first to sixth patent applications. An etching method is used to allow the computer to control the etching device.
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