TW201615983A - Eccentric roundel structure for three-compressing-chamber diaphragm pump - Google Patents

Eccentric roundel structure for three-compressing-chamber diaphragm pump Download PDF

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Publication number
TW201615983A
TW201615983A TW103136120A TW103136120A TW201615983A TW 201615983 A TW201615983 A TW 201615983A TW 103136120 A TW103136120 A TW 103136120A TW 103136120 A TW103136120 A TW 103136120A TW 201615983 A TW201615983 A TW 201615983A
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Taiwan
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balance
seat
cylindrical
diaphragm
ring
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TW103136120A
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Chinese (zh)
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TWI588364B (en
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Chao-Fou Hsu
Ying-Lin Tsai
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Chao-Fou Hsu
Ying-Lin Tsai
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Priority to TW103136120A priority Critical patent/TWI588364B/en
Priority to CN201510442234.6A priority patent/CN105526133A/en
Priority to CN201520544238.0U priority patent/CN205117681U/en
Publication of TW201615983A publication Critical patent/TW201615983A/en
Application granted granted Critical
Publication of TWI588364B publication Critical patent/TWI588364B/en

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Abstract

The present invention provides an eccentric roundel structure for three-compressing-chamber diaphragm pump. The eccentric roundel structure is a truncated-cylinder eccentric roundel in an eccentric roundel mount. The truncated-cylinder eccentric roundel characteristically comprises an annular positioning dent, a truncated cylinder peripheral and a sloped top ring created from the annular positioning dent to the truncated cylinder peripheral to replace a conventional rounded shoulder. By means of the sloped top ring, the oblique pull and squeezing phenomena of high frequency incurred by the rounded shoulder in a conventional tubular eccentric roundel are completely eliminated. Thus, not only the durability of the three-compressing-chamber diaphragm pump for sustaining the pumping action of high frequency from the truncated-cylinder eccentric roundels is mainly enhanced but also the service lifespan of the three-compressing-chamber diaphragm pump is exceedingly prolonged.

Description

三增壓腔隔膜泵的擺輪結構改良 Improvement of the balance structure of the three-pressure diaphragm pump

本發明與安裝於逆滲透濾水器(reverse osmosis purification)內的隔膜增壓泵有關,特別是指一種能消除習知三增壓腔隔膜泵作動時,其圓柱擺輪頂面倒圓角會對隔膜片底面產生〝擠壓〞缺失的擺輪結構改良,而具有大幅提高隔膜片承受圓柱擺輪高頻率頂推作用的耐受度及延長整個三增壓腔隔膜泵的使用壽命。 The invention relates to a diaphragm booster pump installed in a reverse osmosis purification, in particular to a method for eliminating the rounding of the top surface of a cylindrical balance when the conventional three-pressure diaphragm pump is actuated The bottom surface of the diaphragm sheet is improved in the structure of the balance wheel which is missing from the 〞 〞, and the tolerance of the diaphragm sheet to the high frequency pushing effect of the cylindrical balance wheel is greatly increased and the service life of the entire three plenum diaphragm pump is prolonged.

目前已知使用於逆滲透濾水器專用的三增壓腔隔膜泵,已被揭露如美國專利第4396357、4610605、5476367、5571000、5615597、5649812、5706715、5791882及5816133號等均是,其構造如圖1至圖10所示,係由一馬達10、一馬達前蓋30、一傾斜偏心凸輪40、一擺輪座50、一泵頭座60、一隔膜片70、三活塞推塊80、一活塞閥體90及一泵頭蓋20組合而成;其中,馬達前蓋30中央嵌固有一軸承31,由馬達10的出力軸11穿置,其外周緣凸設有一圈上凸圓環32,並在該上凸圓環32的內緣面上設有數個固定穿孔33;該傾斜偏心凸輪40中央貫穿有一軸孔41,可供套置於馬達10的出力軸11上;該擺輪座50的座體底部中央嵌固有一擺輪軸承51,可套置在傾斜偏心凸輪40上,其座體的頂面等距間隔排列凸設有三個圓柱擺輪52,每一圓柱擺輪52的水平頂面53凹設有一螺紋孔54,並在該螺紋孔54的外圍再凹設有一圈定位凹環槽55,且其水平頂面53與垂直側邊面56相交接處設具 成倒圓角57;該泵頭座60是套蓋於馬達前蓋30的上凸圓環32上,其頂面穿設有三個等距間隔且大於擺輪座50中三個圓柱擺輪52外徑的作動穿孔61,使三個圓柱擺輪52可穿置於三個作動穿孔61內,又其底面向下設有一圈下凸圓環62,該下凸圓環62的尺度與馬達前蓋30的上凸圓環32尺度相同,另靠近外周緣的頂面往下凸圓環62方向,再穿設有數個固定穿孔63;該隔膜片70是置於泵頭座60的頂面上,由半硬質彈性材料射出成型,其最外周緣頂面上環設有兩圈相平行對置的外凸條71及內凸條72,並由頂面中央位置處輻射出有三道與該內凸條72相接連之凸肋73,使該三道凸肋73與內凸條72之間,被間隔出有三個活塞作動區74,而各活塞作動區74相對應於擺輪座50中各圓柱擺輪52水平頂面53的螺紋孔54位置上,又各穿設有一中央穿孔75,並在位於每一中央穿孔75的隔膜片70底面凸設有一圈定位凸環塊76(如圖8及圖9所示);該三活塞推塊80是分別置放於隔膜片70的三個活塞作動區74內,每一活塞推塊80上貫穿設有一階梯孔81,將隔膜片70底面的三個定位凸環塊76分別塞置入擺輪座50中三個圓柱擺輪52的定位凹環槽55內,再以固定螺絲1穿套入活塞推塊80的階梯孔81,並穿過隔膜片70中三個活塞作動區74的中央穿孔75後,可將隔膜片70及三活塞推塊80同時螺固於擺輪座50中三圓柱擺輪52的螺紋孔54內(如圖10中的放大視圖所示);該活塞閥體90的底部外周緣側面向下凸設有一圈環凸條91,可塞置入隔膜片70中外凸條71與內凸條72之間的空隙,其朝向泵頭蓋20方向的中央位置設有一頂面具有凹弧面的圓形排水座92,並於排水座92的中央穿設有一定位孔93,可供一T型的止逆膠墊94穿入固定,另以該定位孔93為中心各間隔120度夾角位置的區域上,各穿設有數個排水孔95,且對應該三個區域排水孔 95的排水座92外圍面上,又分別接設有相互間隔120度夾角排列且開口均朝下的三個進水座96,在每一進水座96上又穿設有數個進水孔97,並在每一進水座96的中央穿置有一倒立T型的活塞片98,藉由該活塞片98可阻遮住各進水孔97,其中,排水座92中每一個區域上的排水孔95,分別與其相對應的每一個進水座96相連通,將活塞閥體90底部的環凸條91塞置入隔膜片70的外凸條71與內凸條72之間的空隙後,可在每一進水座96與隔膜片70的頂面之間,各形成有一封閉的增壓腔室26(如圖10及其放大視圖所示);該泵頭蓋20係蓋設於泵頭座60上,其外緣面設有一進水口21、一出水口22及數個固定穿孔23,並在內緣面的底部環設有一階狀槽24,使得隔膜片70及活塞閥體90互相疊合後的組合體外緣,能密貼在該階狀槽24上(如圖10中的放大視圖所示),另在其內緣面中央設有一圈凸圓環25,該凸圓環25的底部是壓掣於活塞閥體90中排水座92的外緣面上,使得該凸圓環25的內壁面與活塞閥體90的排水座92之間,可圍繞形成一高壓水室27(如圖10所示),藉由固定螺栓2分別穿過泵頭蓋20的各固定穿孔23,並通過泵頭座60的各固定穿孔63後,再分別與置入在泵頭座60中各固定穿孔63內的螺帽3相螺合,以及直接螺入馬達前蓋30中各固定穿孔33內,即可完成整個三增壓腔隔膜泵的組合(如圖1及圖10所示)。 A three-charged-cavity diaphragm pump, which is currently known for use in a reverse osmosis water filter, has been disclosed, for example, in U.S. Patent Nos. 4,396,357, 4,610,605, 5,476,367, 5, 557, 1000, 5, 615, 597, 5, 678, 812, 5, 067, 015, 5,791, 882, and 5,816,133. As shown in FIG. 1 to FIG. 10, a motor 10, a motor front cover 30, a tilt eccentric cam 40, a balance wheel seat 50, a pump head block 60, a diaphragm piece 70, and a three-piston push block 80 are provided. A piston valve body 90 and a pump head cover 20 are combined; wherein a bearing 31 is embedded in the center of the motor front cover 30, and is disposed by the output shaft 11 of the motor 10, and a ring-shaped convex ring 32 is protruded from the outer periphery thereof. And a plurality of fixing through holes 33 are formed on the inner edge surface of the upper convex ring 32; a center of the inclined eccentric cam 40 is inserted through the shaft hole 41 for being placed on the output shaft 11 of the motor 10; the balance wheel seat 50 The center of the bottom of the base body is embedded with a balance wheel bearing 51, which can be sleeved on the inclined eccentric cam 40. The top surface of the seat body is equidistantly spaced and arranged with three cylindrical balance wheels 52, and the horizontal level of each cylindrical balance wheel 52 The top surface 53 is recessed with a threaded hole 54 and is recessed at the periphery of the threaded hole 54. Recessed annular groove 55, and a horizontal top surface 53 and side edges 56 perpendicular to the junction surface is provided with The pump head base 60 is sleeved on the upper convex ring 32 of the motor front cover 30, and the top surface thereof is provided with three equally spaced intervals and is larger than three cylindrical balance wheels 52 of the balance wheel seat 50. The outer diameter of the actuating perforation 61 allows the three cylindrical balance wheels 52 to be placed in the three actuating perforations 61, and the bottom surface thereof is provided with a downward convex ring 62, the scale of the lower convex ring 62 and the motor front The upper convex ring 32 of the cover 30 has the same dimension, and the top surface of the outer peripheral edge is directed toward the lower convex ring 62, and is further provided with a plurality of fixed through holes 63; the diaphragm piece 70 is placed on the top surface of the pump head block 60. The semi-rigid elastic material is injection-molded, and two outer circumferential ribs 71 and inner ribs 72 are arranged in parallel on the top surface of the outermost peripheral edge, and three and the inner convex are radiated from the central position of the top surface. The strip 72 is connected to the rib 73 so that between the three ribs 73 and the inner rib 72, three piston actuating regions 74 are spaced apart, and each piston actuating region 74 corresponds to each cylinder in the balance wheel housing 50. A central hole 75 is formed in the position of the threaded hole 54 of the horizontal top surface 53 of the balance wheel 52, and is convexly disposed on the bottom surface of the diaphragm 70 located in each of the central through holes 75. One turn of the positioning ring block 76 (as shown in FIG. 8 and FIG. 9); the three-piston push block 80 are respectively placed in the three piston actuating regions 74 of the diaphragm piece 70, and each piston push block 80 is inserted through There is a stepped hole 81, and the three positioning convex ring blocks 76 on the bottom surface of the diaphragm piece 70 are respectively inserted into the positioning concave ring grooves 55 of the three cylindrical balance wheels 52 in the balance wheel seat 50, and then inserted into the piston by the fixing screws 1 After pushing the stepped hole 81 of the block 80 and passing through the central through hole 75 of the three piston actuating regions 74 of the diaphragm 70, the diaphragm piece 70 and the three-piston push block 80 can be screwed to the three-cylinder pendulum in the balance seat 50 at the same time. The threaded hole 54 of the wheel 52 is inside (as shown in an enlarged view in FIG. 10); the bottom outer peripheral side of the piston valve body 90 is convexly provided with a ring-shaped rib 91 which can be inserted into the outer rib of the diaphragm 70. A gap between the inner rib 72 and the inner rib 72 is disposed at a central position toward the pump head cover 20, and a circular drain seat 92 having a concave curved surface is disposed, and a positioning hole 93 is formed in the center of the drain seat 92. A T-shaped anti-reverse rubber pad 94 is inserted and fixed, and a plurality of drainage holes are arranged on each of the positioning holes 93 at an interval of 120 degrees. 95, and the drain region to be three holes On the outer surface of the drain seat 92 of the 95, three water inlets 96 are arranged respectively which are arranged at an angle of 120 degrees and each of which has an opening downward, and a plurality of water inlet holes 97 are formed in each of the water inlets 96. And an inverted T-shaped piston piece 98 is disposed in the center of each inlet seat 96, and the piston piece 98 can block the water inlet holes 97, wherein the drainage area on each of the drainage seats 92 The holes 95 are respectively connected to the corresponding water inlets 96, and the ring ribs 91 at the bottom of the piston valve body 90 are inserted into the gap between the outer rib 71 and the inner rib 72 of the diaphragm 70. A closed plenum chamber 26 (shown in FIG. 10 and its enlarged view) may be formed between each inlet seat 96 and the top surface of the diaphragm 70; the pump head cover 20 is attached to the pump head The seat 60 has a water inlet 21, a water outlet 22 and a plurality of fixed perforations 23, and a stepped groove 24 is formed in the bottom ring of the inner edge surface, so that the diaphragm 70 and the piston valve body 90 are mutually The outer edge of the combined composite can be closely attached to the stepped groove 24 (as shown in the enlarged view in FIG. 10), and a ring of convex rings 25 is arranged in the center of the inner edge surface thereof. The bottom of the convex ring 25 is pressed against the outer edge surface of the drain seat 92 of the piston valve body 90 such that the inner wall surface of the convex ring 25 and the drain seat 92 of the piston valve body 90 can form a high pressure. The water chamber 27 (shown in FIG. 10) is respectively passed through the fixing holes 23 of the pump head cover 20 by the fixing bolts 2, and passes through the fixed through holes 63 of the pump head holder 60, and then placed in the pump head seat respectively. The nut 3 in each of the fixed through holes 63 is screwed and directly screwed into each of the fixed through holes 33 in the motor front cover 30 to complete the combination of the entire three plenum diaphragm pumps (as shown in FIGS. 1 and 10). Show).

如圖11及圖12所示,是上述習知三增壓腔隔膜泵的作動方式,當馬達10的出力軸11轉動後,會帶動傾斜偏心凸輪40旋轉,並同時使擺輪座50上的三個圓柱擺輪52依序產生呈上下的往復作動,而隔膜片70上的三個活塞作動區74,也會受到三個圓柱擺輪52的上下作動,同步依序被往上頂推及往下拉而產生反覆的上下位移,因此,當圓柱擺輪52往下作動 時,同步將隔膜片70的活塞作動區74及活塞推塊80往下拉,使得活塞閥體90的活塞片98推開,並將來自泵頭蓋20進水口21的自來水W經由進水孔97,而進入增壓腔室26內(如圖11及其放大視圖中的箭頭W所示);當圓柱擺輪52往上頂推作動時,也同步將隔膜片70的各活塞作動區74及活塞推塊80往上頂,並對增壓腔室26內的水進行擠壓,使其水壓增加至80psi~100psi之間,因此升壓後的高壓水Wp乃能將排水座92上的止逆膠墊94推開,並經由排水座92的各排水孔95,依序不斷地流入高壓水室27中,然後再經由泵頭蓋20的出水口22排出隔膜增壓泵外(如圖12及其放大視圖中的箭頭Wp所示),進而提供逆滲透濾水器中RO膜管進行逆滲透過濾所需的水壓力。 As shown in FIG. 11 and FIG. 12, it is the operation mode of the above-mentioned conventional three-pressure chamber diaphragm pump. When the output shaft 11 of the motor 10 rotates, the tilting eccentric cam 40 is rotated, and at the same time, the balance wheel housing 50 is The three cylindrical balance wheels 52 sequentially generate up and down reciprocating motions, and the three piston actuating regions 74 on the diaphragm piece 70 are also actuated by the three cylindrical balance wheels 52, which are pushed up and simultaneously in synchronization. Pulling down to produce a repeated up and down displacement, so when the cylindrical balance 52 moves down At the same time, the piston actuating region 74 of the diaphragm 70 and the piston pusher 80 are pulled downward, so that the piston piece 98 of the piston valve body 90 is pushed open, and the tap water W from the water inlet 21 of the pump head cover 20 is passed through the water inlet hole 97. And entering the plenum chamber 26 (as indicated by the arrow W in FIG. 11 and its enlarged view); when the cylindrical balance 52 is pushed up, the piston actuation zone 74 and the piston of the diaphragm 70 are simultaneously synchronized. The push block 80 is topped up, and the water in the pressurizing chamber 26 is squeezed to increase the water pressure to between 80 psi and 100 psi, so that the boosted high pressure water Wp can stop the drain seat 92. The reverse rubber pad 94 is pushed open, and continuously flows into the high pressure water chamber 27 through the drain holes 95 of the drain seat 92, and then exits the diaphragm booster pump through the water outlet 22 of the pump head cover 20 (see FIG. 12 and The arrow Wp in its enlarged view, in turn, provides the water pressure required for reverse osmosis filtration of the RO membrane tube in the reverse osmosis water filter.

如圖13及圖14所示,上述習知三增壓腔隔膜泵作動時,三個圓柱擺輪52受到傾斜偏心凸輪40旋轉的頂推,也會連動輪流往上頂推隔膜片70的每一活塞作動區74,其等於在隔膜片70底面的三個活塞作動區74位置上,不斷地施以一向上的作用力F,而隔膜片70底面每次被作用力F向上頂推時,也會同步產生向下的反彈作用力Fs,其力的大小分佈作用在位於每一活塞作動區74的隔膜片70上(如圖14中各大小反彈作用力Fs的分佈箭頭所示),同時使得位於三個活塞作動區74位置上的隔膜片70底面會產生被擠壓的現象,其中,又以位於圓柱擺輪52中水平頂面53與倒圓角57相交會處所接觸的隔膜片70底面位置P,其受到的擠壓程度最大(如圖14所示),因此,在馬達10的出力軸11轉速高達700-1200rpm下,該隔膜片70中每一活塞作動區74的底面位置P至少每秒會受到4次以上的擠壓,而處在如此高頻率的擠壓次數下,即造成該隔膜片70的底面位置P是最早產生破裂的位置,並也導致整個三增壓腔隔膜泵無法再正常作動及減少其使用壽命的主要原 因,故如何免除隔膜片70活塞作動區74的底面,因受到圓柱擺輪52高頻率頂推擠壓所造成容易破裂的缺失,乃成為一迫切急待解決的課題。 As shown in FIG. 13 and FIG. 14 , when the above-mentioned conventional three-pilot diaphragm pump is actuated, the three cylindrical balance wheels 52 are pushed by the rotation of the tilting eccentric cam 40, and each of the diaphragm plates 70 is pushed upwardly. a piston actuating zone 74, which is equal to the position of the three piston actuating zones 74 on the bottom surface of the diaphragm 70, is continuously applied with an upward force F, and each time the bottom surface of the diaphragm 70 is pushed up by the force F, The downward bucking force Fs is also generated synchronously, and the magnitude distribution of the force acts on the diaphragm piece 70 on each piston actuating zone 74 (as indicated by the distribution arrow of each size rebounding force Fs in Fig. 14). The bottom surface of the diaphragm 70 at the position of the three piston actuation zones 74 is caused to be squeezed, wherein the diaphragm 70 is placed in contact with the intersection of the horizontal top surface 53 and the rounded corner 57 in the cylindrical balance 52. The bottom surface position P is subjected to the maximum degree of squeezing (as shown in FIG. 14). Therefore, at the rotational speed of the output shaft 11 of the motor 10 up to 700-1200 rpm, the bottom surface position P of each piston actuation region 74 in the diaphragm 70 is At least 4 times per second squeezed, but at such a high Under the frequency of the number of extrusions, the bottom surface position P of the diaphragm 70 is the earliest position where the crack occurs, and the main reason for the entire three-pressure diaphragm pump not being able to operate normally and reducing its service life is also caused. Therefore, how to eliminate the bottom surface of the piston actuating region 74 of the diaphragm 70, which is easily broken by the high-frequency pushing and pushing of the cylindrical balance 52, has become an urgent problem to be solved.

本發明的主要目的在提供一種「三增壓腔隔膜泵的擺輪結構改良」,其是將擺輪座的每一圓柱擺輪中水平頂面上定位凹環槽至垂直側邊面的區域設具成向下傾斜的弧形面,使得隔膜增壓泵的馬達出力軸旋轉作動後,三個圓柱擺輪受到傾斜偏心凸輪旋轉往上頂推位於活塞作動區的隔膜片底面時,該每一圓柱擺輪中水平頂面上定位圓環凹槽至垂直側邊面呈向下傾斜的弧形面,不會對該隔膜片活塞作動區底面產生〝擠壓〞的現象,故可完全消除習知三增壓腔隔膜泵作動時,其每一圓柱擺輪中水平頂面與垂直側邊面相交接處的倒圓角,會對隔膜片活塞作動區底面高頻率擠壓所造成容易破裂的缺失,除能大幅提高隔膜片承受圓柱擺輪高頻率頂推作用的耐受度外,更有效延長整個三增壓腔隔膜泵的使用壽命。 The main object of the present invention is to provide an "improvement of the balance structure of a three-charged diaphragm pump", which is to position a concave ring groove on a horizontal top surface of each cylindrical balance of the balance wheel to a vertical side surface. The curved surface is inclined downwardly, so that after the motor output shaft of the diaphragm booster pump rotates, the three cylindrical balance wheels are rotated by the tilting eccentric cam to push up the bottom surface of the diaphragm in the piston actuating area. The circular groove on the horizontal top surface of a cylindrical balance wheel is inclined downwardly to the vertical side surface, and the bottom surface of the diaphragm piston is not crushed by the bottom surface of the piston working area, so it can be completely eliminated. When the conventional three-pressure diaphragm pump is actuated, the rounded corners at the intersection of the horizontal top surface and the vertical side surface of each cylindrical balance wheel may cause easy cracking due to high frequency extrusion of the bottom surface of the diaphragm piston operating area. The lack of, in addition to greatly improving the tolerance of the diaphragm to withstand the high frequency push of the cylindrical balance, it is more effective to extend the service life of the entire three plenum diaphragm pump.

本發明的另一目的在提供一種「三增壓腔隔膜泵的擺輪結構改良」,其是將擺輪座的每一圓柱擺輪中水平頂面上定位凹環槽至垂直側邊面的區域設具成向下傾斜的弧形面,使得隔膜增壓泵的馬達出力軸旋轉作動後,三個圓柱擺輪受到傾斜偏心凸輪旋轉往上頂推位於活塞作動區的隔膜片底面時,其向上的作用力,會使隔膜片中定位凸環至外凸條之間的隔膜片體產生向上的斜拉狀態,藉由每一圓柱擺輪中水平頂面上定位凹環槽至垂直側邊面呈向下傾斜的弧形面,可避開該斜拉狀態的隔膜片底面,而不會對隔膜片活塞作動區底面產生〝擠壓〞的現象,並使隔膜片受到向上作用力後,其同步產生的反彈作用力大幅減少,故能有效降低馬達的工作 電流負載及工作溫度,同時對馬達軸承內的潤滑油也不會造成高溫蒸乾,而導致潤滑不佳所產生異音的缺失,除可確保三增壓腔隔膜泵內的所有軸承正常運轉平順外,更因馬達工作電流降低而減少電力電費的支出,以及兼具延長整個三增壓腔隔膜泵的使用壽命等多重效益。 Another object of the present invention is to provide an "improvement of the balance structure of a three-charged diaphragm pump", which is to position a concave ring groove on a horizontal top surface of each cylindrical balance of the balance wheel to a vertical side surface. The region is provided with a downwardly inclined curved surface, so that after the motor output shaft of the diaphragm booster pump rotates, the three cylindrical balance wheels are rotated by the tilting eccentric cam to push up the bottom surface of the diaphragm in the piston actuation region. The upward force causes an upwardly inclined state of the diaphragm body between the positioning collar and the outer rib in the diaphragm, by positioning the concave ring groove on the horizontal top surface of each cylindrical balance to the vertical side The curved surface which is inclined downward can avoid the bottom surface of the diaphragm in the diagonally pulled state, and does not cause the squeezing and squeezing of the bottom surface of the diaphragm piston working area, and the diaphragm is subjected to the upward force. The rebound force generated by the synchronization is greatly reduced, so the work of the motor can be effectively reduced. The current load and working temperature, at the same time, will not cause high-temperature evaporation of the lubricating oil in the motor bearing, resulting in the lack of abnormal sound caused by poor lubrication, in addition to ensuring that all the bearings in the three-pressure diaphragm pump are running smoothly. In addition, due to the reduced operating current of the motor, the cost of electricity and electricity is reduced, and the multiple benefits of extending the service life of the entire three-bore diaphragm pump are combined.

1‧‧‧固定螺絲 1‧‧‧ fixing screws

2‧‧‧固定螺栓 2‧‧‧ fixing bolts

10‧‧‧馬達 10‧‧‧ motor

11‧‧‧出力軸 11‧‧‧Output shaft

20‧‧‧泵頭蓋 20‧‧‧ pump head cover

21‧‧‧進水口 21‧‧‧ Inlet

22‧‧‧出水口 22‧‧‧Water outlet

23、63‧‧‧固定穿孔 23, 63‧‧‧ Fixed perforation

24‧‧‧階狀槽 24‧‧‧ stepped trough

25‧‧‧凸圓環 25‧‧‧ convex ring

26‧‧‧增壓腔室 26‧‧‧Booster chamber

27‧‧‧高壓水室 27‧‧‧High pressure water room

30‧‧‧馬達前蓋 30‧‧‧Motor front cover

31‧‧‧軸承 31‧‧‧ bearing

32‧‧‧上凸圓環 32‧‧‧Upper convex ring

33‧‧‧固定穿孔 33‧‧‧Fixed perforation

40‧‧‧傾斜偏心凸輪 40‧‧‧Slanted eccentric cam

41‧‧‧軸孔 41‧‧‧Axis hole

50、50a、500、500a‧‧‧擺輪座 50, 50a, 500, 500a‧‧‧ wheel seat

51‧‧‧擺輪軸承 51‧‧‧balance bearing

52、52a、502、502a‧‧‧圓柱擺輪 52, 52a, 502, 502a‧‧‧ cylindrical balance

53、503‧‧‧水平頂面 53, 503‧‧‧ horizontal top

54、514、541‧‧‧螺紋孔 54, 541, 541‧‧ ‧ threaded holes

55、505、515‧‧‧定位凹環槽 55, 505, 515‧‧‧ positioning concave ring groove

56‧‧‧垂直側邊面 56‧‧‧Vertical side faces

57‧‧‧倒圓角 57‧‧‧round

58、59‧‧‧弧形面 58, 59‧‧‧ curved surface

60‧‧‧泵頭座 60‧‧‧ pump head

61‧‧‧作動穿孔 61‧‧‧Actuation perforation

62‧‧‧下凸圓環 62‧‧‧Under convex ring

70、70a‧‧‧隔膜片 70, 70a‧‧‧ diaphragm

71‧‧‧外凸條 71‧‧‧Outer ribs

72‧‧‧內凸條 72‧‧‧ inside ribs

73‧‧‧凸肋 73‧‧‧ ribs

74、74a‧‧‧活塞作動區 74, 74a‧‧‧Piston action zone

75、75a‧‧‧中央穿孔 75, 75a‧‧‧ central perforation

76‧‧‧定位凸環塊 76‧‧‧ positioning convex ring block

77‧‧‧定位凸塊 77‧‧‧Positioning bumps

80‧‧‧活塞推塊 80‧‧‧Piston push block

81‧‧‧階梯孔 81‧‧‧step hole

90‧‧‧活塞閥體 90‧‧‧ piston valve body

91‧‧‧環凸條 91‧‧‧ ring ribs

92‧‧‧排水座 92‧‧‧Drainage seat

93‧‧‧定位孔 93‧‧‧Positioning holes

94‧‧‧止逆膠墊 94‧‧‧Reverse rubber pad

95‧‧‧排水孔 95‧‧‧Drainage holes

96‧‧‧進水座 96‧‧‧Water inlet

97‧‧‧進水孔 97‧‧‧ water inlet hole

98‧‧‧活塞片 98‧‧‧Pneumatic blades

506、522‧‧‧弧形側邊面 506, 522‧‧‧ curved sides

508、526‧‧‧向下斜面 508, 526‧‧‧ downward slope

509、527‧‧‧直立斷面 509, 527‧‧‧ erect section

511‧‧‧圓柱座 511‧‧‧Cylinder seat

512‧‧‧定位平面 512‧‧‧ positioning plane

513‧‧‧凸圓柱 513‧‧‧ convex cylinder

521‧‧‧擺輪圓環 521‧‧‧balance ring

523‧‧‧上階孔 523‧‧‧Upper hole

524‧‧‧中階孔 524‧‧‧Medium hole

525‧‧‧下階孔 525‧‧‧lower hole

551‧‧‧定位凹槽 551‧‧‧ positioning groove

F‧‧‧作用力 F‧‧‧force

Fs‧‧‧反彈作用力 Fs‧‧‧Rebound force

P‧‧‧底面位置 P‧‧‧ bottom position

W‧‧‧自來水 W‧‧‧ tap water

Wp‧‧‧高壓水 Wp‧‧‧High pressure water

圖1:係習知三增壓腔隔膜泵的立體組合圖。 Figure 1: is a three-dimensional combination of the conventional three-pressure diaphragm pump.

圖2:係習知三增壓腔隔膜泵的立體分解圖。 Figure 2: An exploded perspective view of a conventional three-pressure diaphragm pump.

圖3:係習知三增壓腔隔膜泵中擺輪座的立體圖。 Fig. 3 is a perspective view of a balance wheel seat in a conventional three-pressure diaphragm pump.

圖4:係圖3中4-4線的剖面圖。 Figure 4 is a cross-sectional view taken along line 4-4 of Figure 3.

圖5:係習知三增壓腔隔膜泵中泵頭座的立體圖。 Figure 5: is a perspective view of a pump head seat in a conventional three-pressure diaphragm pump.

圖6:係圖5中6-6線的剖面圖。。 Figure 6 is a cross-sectional view taken along line 6-6 of Figure 5. .

圖7:係習知三增壓腔隔膜泵中隔膜片的立體圖。 Figure 7 is a perspective view of a diaphragm in a conventional three-pressure diaphragm pump.

圖8:係圖7中8-8線的剖面圖 Figure 8: Sectional view of line 8-8 in Figure 7

圖9:係習知三增壓腔隔膜泵中隔膜片的底視圖。 Figure 9: Bottom view of a diaphragm in a conventional three-pressure diaphragm pump.

圖10:係圖1中10-10線的剖面圖。 Figure 10 is a cross-sectional view taken along line 10-10 of Figure 1.

圖11:係習知三增壓腔隔膜泵的作動示意圖之一。 Figure 11: One of the schematic diagrams of the operation of the conventional three-pressure diaphragm pump.

圖12:係習知三增壓腔隔膜泵的作動示意圖之二。 Figure 12: The second schematic diagram of the operation of the conventional three-pressure diaphragm pump.

圖13:係習知三增壓腔隔膜泵的作動示意圖之三。 Figure 13: The third schematic diagram of the operation of the conventional three-pressure diaphragm pump.

圖14:係圖13中視圖a的放大視圖。 Figure 14 is an enlarged view of view a in Figure 13.

圖15:係本發明第一實施例安裝於習知三增壓腔隔膜泵的立體分解圖。 Figure 15 is an exploded perspective view showing the first embodiment of the present invention installed in a conventional three-pressure chamber diaphragm pump.

圖16:係本發明第一實施例的立體圖。 Figure 16 is a perspective view showing a first embodiment of the present invention.

圖17:係圖16中17-17線的剖面圖。 Figure 17 is a cross-sectional view taken along line 17-17 of Figure 16.

圖18:係本發明第一實施例安裝於習知三增壓腔隔膜泵的剖面圖。 Figure 18 is a cross-sectional view showing a first embodiment of the present invention installed in a conventional three-pressure chamber diaphragm pump.

圖19:係本發明第一實施例的作動示意圖。 Figure 19 is a schematic view showing the operation of the first embodiment of the present invention.

圖20:係圖19中視圖a的放大視圖。 Figure 20: is an enlarged view of view a in Figure 19.

圖21:係本發明第一實施例與習知三增壓腔隔膜泵中圓柱擺輪分別作動頂推隔膜片後的剖面比較示意圖。 Figure 21 is a cross-sectional view showing a comparison between the first embodiment of the present invention and the conventional three-pilot diaphragm pump in which the cylindrical balance wheel is actuated to push the diaphragm.

圖22:係本發明第二實施例的立體圖。 Figure 22 is a perspective view showing a second embodiment of the present invention.

圖23:係圖22中23-23線的剖面圖。 Figure 23 is a cross-sectional view taken along line 23-23 of Figure 22.

圖24:係本發明第二實施例安裝於習知三增壓腔隔膜泵的剖面圖。 Figure 24 is a cross-sectional view showing a second embodiment of the present invention installed in a conventional three-pressure chamber diaphragm pump.

圖25:係本發明第二實施例的作動示意圖。 Figure 25 is a schematic view showing the operation of the second embodiment of the present invention.

圖26:係圖25中視圖a的放大視圖。 Figure 26: is an enlarged view of view a in Figure 25.

圖27:係本發明第二實施例與習知三增壓腔隔膜泵中圓柱擺輪分別作動頂推隔膜片後的剖面比較示意圖。 Fig. 27 is a schematic cross-sectional view showing the second embodiment of the present invention and the cylindrical balance wheel of the conventional three-pressure chamber diaphragm pump respectively actuating the diaphragm.

圖28:係本發明第二實施例中圓柱擺輪另一實施例的立體圖。 Figure 28 is a perspective view showing another embodiment of the cylindrical balance in the second embodiment of the present invention.

圖29:係圖28中29-29線的剖面圖。 Figure 29 is a cross-sectional view taken along line 29-29 of Figure 28.

圖30:係本發明第二實施例中圓柱擺輪另一實施例的作動示意圖。 Figure 30 is a schematic view showing the operation of another embodiment of the cylindrical balance wheel in the second embodiment of the present invention.

圖31:係本發明第三實施例的立體分解圖。 Figure 31 is an exploded perspective view showing a third embodiment of the present invention.

圖32:係圖31中32-32線的剖面圖。 Figure 32 is a cross-sectional view taken along line 32-32 of Figure 31.

圖33:係本發明第三實施例的立體組合圖。 Figure 33 is a perspective assembled view of a third embodiment of the present invention.

圖34:係圖33中34-34線的剖面圖。 Figure 34 is a cross-sectional view taken along line 34-34 of Figure 33.

圖35:係本發明第三實施例安裝於習知三增壓腔隔膜泵的剖面圖。 Figure 35 is a cross-sectional view showing a third embodiment of the present invention installed in a conventional three-pressure chamber diaphragm pump.

圖36:係本發明第三實施例的作動示意圖。 Figure 36 is a schematic view showing the operation of the third embodiment of the present invention.

圖37:係圖36中視圖a的放大視圖。 Figure 37: is an enlarged view of view a in Figure 36.

圖38:係本發明第三實施例與習知三增壓腔隔膜泵中圓柱擺輪分別作動頂推隔膜片後的剖面比較示意圖。 Figure 38 is a cross-sectional view showing a comparison of the third embodiment of the present invention and the conventional three-pilot diaphragm pump in which the cylindrical balance wheel is actuated to push the diaphragm.

圖39:係本發明第三實施例中圓柱擺輪另一實施例的立體分解圖。 Figure 39 is an exploded perspective view showing another embodiment of the cylindrical balance in the third embodiment of the present invention.

圖40:係圖39中40-40線的剖面圖。 Figure 40 is a cross-sectional view taken along line 40-40 of Figure 39.

圖41:係本發明第三實施例中圓柱擺輪另一實施例的立體組合圖。 Figure 41 is a perspective assembled view of another embodiment of a cylindrical balance in a third embodiment of the present invention.

圖42:係圖41中42-42線的剖面圖。 Figure 42 is a cross-sectional view taken along line 42-42 of Figure 41.

圖43:係本發明第三實施例中圓柱擺輪另一實施例的作動示意圖。 Figure 43 is a schematic view showing the operation of another embodiment of the cylindrical balance wheel in the third embodiment of the present invention.

圖44:係習知三增壓腔隔膜泵中擺輪座另一實施例的立體圖。 Figure 44 is a perspective view of another embodiment of a balance wheel seat in a conventional three-pressure diaphragm pump.

圖45:係圖44中45-45線的剖面圖。 Figure 45 is a cross-sectional view taken along line 45-45 of Figure 44.

圖46:係習知三增壓腔隔膜泵中隔膜片另一實施例的立體圖。 Figure 46 is a perspective view of another embodiment of a diaphragm in a conventional three plenum diaphragm pump.

圖47:係圖46中47-47線的剖面圖。 Figure 47 is a cross-sectional view taken along line 47-47 of Figure 46.

圖48:係習知三增壓腔隔膜泵中隔膜片另一實施例的底視圖。 Figure 48 is a bottom plan view of another embodiment of a diaphragm in a conventional three plenum diaphragm pump.

圖49:係習知三增壓腔隔膜泵中擺輪座與隔膜片另一實施例相嵌合的剖面圖。 Figure 49 is a cross-sectional view showing another embodiment of a balance wheel seat and a diaphragm in a conventional three-pressure diaphragm pump.

圖50:係本發明第四實施例的立體圖。 Figure 50 is a perspective view showing a fourth embodiment of the present invention.

圖51:係圖50中51-51線的剖面圖。 Figure 51 is a cross-sectional view taken along line 51-51 of Figure 50.

圖52:係本發明第四實施例安裝於習知三增壓腔隔膜泵中擺輪座與隔膜片另一實施的剖面圖。 Figure 52 is a cross-sectional view showing another embodiment of a balance wheel seat and a diaphragm in a conventional three-pressure diaphragm pump according to a fourth embodiment of the present invention.

圖53:係本發明第四實施例的作動示意圖。 Figure 53 is a schematic view showing the operation of the fourth embodiment of the present invention.

如圖15至圖18所示,為本發明「三增壓腔隔膜泵的擺輪結構改良」的第一實施例,其是將擺輪座50的每一圓柱擺輪52中水平頂面53上定位凹環槽55至垂直側邊面56的區域設具成向下傾斜的弧形面58。 As shown in FIG. 15 to FIG. 18, the first embodiment of the "improvement of the balance structure of the three-charged diaphragm pump" of the present invention is a horizontal top surface 53 of each cylindrical balance 52 of the balance wheel housing 50. The upper surface of the positioning concave ring groove 55 to the vertical side surface 56 is provided with a curved surface 58 which is inclined downward.

續如圖19至圖21所示,上述本發明「三增壓腔隔膜泵的擺輪結構改良」第一實施例作動時,三個圓柱擺輪52受到傾斜偏心凸輪40旋轉往上頂推位於活塞作動區74的隔膜片70底面後,其向上的作用力F,會使隔膜片70中定位凸環塊76至外凸條71之間的隔膜片體產生向上的斜拉狀態, 藉由該圓柱擺輪52中水平頂面53上定位凹環槽55至垂直側邊面56呈向下傾斜的弧形面58,可完全避開接觸到該斜拉狀態的隔膜片70活塞作動區74底面,而不會對隔膜片70的活塞作動區74底面產生〝擠壓〞的現象(如圖19及圖20所示),故使得該隔膜片70同步產生的反彈作用力Fs也會隨之大幅減少(如圖20中各大小反彈作用力Fs的箭頭分佈所示,將其與圖14中的各大小反彈作用力Fs比較後可知,確實本發明可使隔膜片70同步產生的反彈作用力Fs大幅減少),因此,藉由本發明圓柱擺輪52中水平頂面53上定位凹環槽55至垂直側邊面56呈向下傾斜的弧形面58,除可完全消除習知三增壓腔隔膜泵中圓柱擺輪52的倒圓角57,其對隔膜片70活塞作動區74底面高頻率〝擠壓〞所造成容易破裂的缺失外(如圖21中假想線部分所示),並具有將隔膜片70受到向上作用力F後,所同步產生反彈作用力Fs大幅減少的功效,使得隔膜片70能大幅提高承受圓柱擺輪52高頻率頂推作用的耐受度,並能有效降低馬達10的工作電流負載及工作溫度,進而對馬達10軸承內的潤滑油不會造成高溫蒸乾所導致潤滑不佳產生異音的缺失,除可確保三增壓腔隔膜泵內的所有軸承正常運轉平順外,更因馬達10的工作電流降低而減少電力電費的支出,同時兼具延長整個三增壓腔隔膜泵的使用壽命等多重效益,將本發明安裝於習知三增壓腔隔膜泵並經由實測後的結果顯示,其馬達10的工作溫度可降低至少15℃,工作電流可減少1安培以上,且隔膜片70及整個三增壓腔隔膜泵的使用壽命可增加達兩倍以上。 As shown in FIG. 19 to FIG. 21, when the first embodiment of the present invention "Improvement of the balance structure of the three-pilot diaphragm pump" is actuated, the three cylindrical balance wheels 52 are rotated by the tilting eccentric cam 40. After the bottom surface of the diaphragm 70 of the piston actuating region 74, the upward force F causes the diaphragm body between the positioning ring block 76 and the outer rib 71 in the diaphragm 70 to be inclined upward. By positioning the concave ring groove 55 on the horizontal top surface 53 of the cylindrical balance 52 to the downwardly inclined curved surface 58 of the vertical side surface 56, the diaphragm piece 70 contacting the obliquely pulled state can be completely avoided. The bottom surface of the region 74 does not cause a squeezing phenomenon on the bottom surface of the piston actuation region 74 of the diaphragm 70 (as shown in Figs. 19 and 20), so that the rebound force Fs generated by the diaphragm 70 is also synchronized. As a result, as shown by the arrow distribution of each size rebound force Fs in FIG. 20, it is known that the present invention can make the diaphragm sheet 70 synchronously generate a rebound by comparing it with the magnitude rebound force Fs of FIG. The force Fs is greatly reduced. Therefore, by positioning the concave ring groove 55 on the horizontal top surface 53 of the cylindrical balance 52 of the present invention to the vertical side surface 56, the downwardly inclined curved surface 58 can completely eliminate the conventional three. The rounded corner 57 of the cylindrical balance wheel 52 in the plenum diaphragm pump, which is easily broken by the high frequency 〝 〞 底面 底面 ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( And after the diaphragm 70 is subjected to the upward force F, the rebound force Fs is synchronously generated. The effect of reducing the width enables the diaphragm 70 to greatly improve the tolerance of the high-frequency pushing action of the cylindrical balance 52, and can effectively reduce the working current load and operating temperature of the motor 10, and further the lubricating oil in the bearing of the motor 10. It will not cause the lack of lubrication due to poor lubrication caused by high-temperature evaporation, in addition to ensuring that all the bearings in the three-pilot diaphragm pump are running smoothly, and the operating current of the motor 10 is reduced to reduce the cost of electricity and electricity. At the same time, the utility model has the advantages of extending the service life of the entire three-pressure diaphragm pump, and the invention is installed on the conventional three-pressure diaphragm pump and the measured result shows that the operating temperature of the motor 10 can be reduced by at least 15 ° C. The working current can be reduced by more than 1 amp, and the service life of the diaphragm 70 and the entire three plenum diaphragm pump can be increased by more than two times.

如圖22至圖24所示,為本發明「三增壓腔隔膜泵的擺輪結構改良」的第二實施例,其是將擺輪座500中每一圓柱擺輪502的直徑加大,但仍小於泵頭座60中作動穿孔61的內徑,並將其側邊面設具成向內凹的弧 形側邊面506,且每一圓柱擺輪502中水平頂面503上定位凹環槽505至該弧形側邊面506的區域又設具成向下斜面508。 As shown in FIG. 22 to FIG. 24, in the second embodiment of the present invention, "the improvement of the balance structure of the three-charged diaphragm pump" is to increase the diameter of each of the cylindrical balances 502 in the balance wheel holder 500. However, it is still smaller than the inner diameter of the actuating perforation 61 in the pump head housing 60, and the side surface thereof is provided with an inwardly concave arc. The side surface 506 is shaped, and the area of the horizontal top surface 503 of each cylindrical balance 502 that is positioned with the concave ring groove 505 to the curved side surface 506 is further provided with a downward slope 508.

續如圖25至圖27所示,上述本發明「三增壓腔隔膜泵的擺輪結構改良」第二實施例作動時,三個圓柱擺輪502受到傾斜偏心凸輪40旋轉往上頂推活塞作動區74的隔膜片70底面時,其向上的作用力F,會使隔膜片70中定位凸環塊76至外凸條71之間的隔膜片體產生向上的斜拉狀態,藉由該圓柱擺輪502中水平頂面503上定位凹環槽505至弧形側邊面506的向下斜面508,可同時完全平貼接觸並支撐在該斜拉狀態的隔膜片70底面上,而不會對隔膜片70活塞作動區74底面產生〝擠壓〞的現象(如圖25及圖26所示),且該隔膜片70同步產生的反彈作用力Fs也會隨之大幅減少(如圖26中各大小反彈作用力Fs的箭頭分佈所示),而向內凹的弧形側邊面506設計結構,可因圓柱擺輪502直徑加大後,其在作動向上頂推位移時,能避免碰接到泵頭座60中作動穿孔61的孔壁面,因此,藉由本發明圓柱擺輪502中水平頂面503上定位凹環槽505至弧形側邊面506的向下斜面508,除可完全消除習知三增壓腔隔膜泵中圓柱擺輪502的倒圓角57對隔膜片70底面活塞作動區74產生〝擠壓〞的缺失外(如圖27中假想線部分所示),並具有將隔膜片70受到向上作用力F後,所同步產生反彈作用力Fs大幅減少的功效,使得隔膜片70能大幅提高承受圓柱擺輪502高頻率頂推作用的耐受度,進而有效延長整個三增壓腔隔膜泵的使用壽命。此外,由於圓柱擺輪502的直徑加大,也使得其向下斜面508的面積被加大,故能在作動時增加平貼接觸斜拉狀態隔膜片70底面的面積(如圖27中圖號A所示),並增加對反彈作用力Fs的支撐,進而再降低隔膜片70受到反彈作用力Fs的影響程度,也對隔膜片70的使用 壽命產生再延長的功效。 As shown in FIG. 25 to FIG. 27, when the second embodiment of the present invention "improvement of the balance structure of the three-pilot diaphragm pump" is actuated, the three cylindrical balance wheels 502 are rotated by the tilting eccentric cam 40 to push up the piston. When the bottom surface of the diaphragm 70 of the actuating portion 74 is actuated, the upward force F causes the diaphragm body between the positioning ring block 76 and the outer rib 71 in the diaphragm 70 to be inclined upwardly by the cylinder. The downward inclined surface 508 of the horizontal top surface 503 of the balance wheel 502 is positioned to the downward inclined surface 508 of the curved side surface 506, and can be completely flush contact and supported on the bottom surface of the diaphragm sheet 70 in the diagonally pulled state without The phenomenon that the bottom surface of the diaphragm actuation region 74 of the diaphragm 70 is compressed by the crucible (as shown in FIGS. 25 and 26), and the rebound force Fs generated by the diaphragm 70 is also greatly reduced (as shown in FIG. 26). The design of the inwardly concave curved side surface 506 is designed according to the arrow shape distribution of the concave rebound force Fs of each size, and the cylindrical balance wheel 502 can be prevented from colliding when it is pushed up by the upward movement. Connected to the wall surface of the pump head 60 to actuate the perforation 61, and thus, by the cylindrical balance 502 of the present invention Positioning the concave ring groove 505 on the horizontal top surface 503 to the downward slope 508 of the curved side surface 506, except that the bottom 57 of the cylindrical balance 502 in the conventional three-pressure diaphragm pump can be completely eliminated to the bottom surface of the diaphragm 70 The piston actuating region 74 generates a defect of the squeezing squeezing (as shown by the imaginary line portion in Fig. 27), and has the effect of substantially reducing the rebounding force Fs when the diaphragm 70 is subjected to the upward force F. The diaphragm 70 can greatly improve the tolerance of the high-frequency thrust of the cylindrical balance 502, thereby effectively extending the service life of the entire three-pressure diaphragm pump. In addition, since the diameter of the cylindrical balance 502 is increased, the area of the downward inclined surface 508 is also increased, so that the area of the bottom surface of the diaphragm sheet 70 which is in contact with the obliquely pulled state can be increased during the operation (as shown in FIG. 27). A shows), and increases the support for the rebound force Fs, thereby reducing the degree of influence of the diaphragm 70 on the rebound force Fs, and also the use of the diaphragm 70 Life expectancy is extended.

如圖28至圖30所示,上述本發明「三增壓腔隔膜泵的擺輪結構改良」第二實施例中,該擺輪座500中每一圓柱擺輪502向內凹的弧形側邊面,可變更設成向內縮小彎折的直立斷面509(如圖29所示),其仍具有因圓柱擺輪502直徑加大後,而在作動向上頂推位移時,能避免碰接到泵頭座60中作動穿孔61的孔壁面的功效(如圖30所示)。 As shown in FIG. 28 to FIG. 30, in the second embodiment of the present invention, "the structure of the balance of the three-pilot diaphragm pump is improved", the curved side of each of the cylindrical balances 502 of the balance wheel holder 500 is concave. On the side surface, the upright section 509 (shown in FIG. 29) which is set to be inwardly reduced and bent can be changed, and it can still be avoided when the diameter of the cylindrical balance 502 is increased and the displacement is pushed upward. The effect of actuating the wall surface of the hole of the perforation 61 in the pump head holder 60 is as shown in Fig. 30.

如圖31至圖34所示,為本發明「三增壓腔隔膜泵的擺輪結構改良」的第三實施例,其中,該擺輪座500a中每一圓柱擺輪502a另可變更設具由一圓柱座511及一擺輪圓環521組成;該圓柱座511的圓周外緣面上設有一道定位平面512,並在頂面向上凸設有一凸圓柱513,且該凸圓柱513的頂面中央凹設有一螺紋孔514;該擺輪圓環521是套置在圓柱座511上,其外周緣面設成向內凹的弧形側邊面522,於頂面中央往底面方向設有相互貫通的上階孔523、中階孔524及下階孔525,其中,上階孔523的孔徑大於圓柱座511中凸圓柱513的外徑,中階孔524的內徑與圓柱座511中凸圓柱513的外徑相同,下階孔525的內徑與圓柱座511的外徑相同,另由上階孔523至弧形側邊面522的區域設成向下斜面526,將擺輪圓環521套置在圓柱座511後,可在其凸圓柱513與擺輪圓環521的上階孔523之間形成一定位凹環槽515(如圖33及圖34所示)。 As shown in FIG. 31 to FIG. 34, it is a third embodiment of the "improvement of the balance structure of the three-pilotted diaphragm pump" of the present invention, wherein each of the cylindrical balances 502a of the balance wheel holder 500a can be modified. It is composed of a cylindrical seat 511 and a balance ring 521; a circumferential plane 512 is disposed on the circumferential outer edge surface of the cylindrical seat 511, and a convex cylinder 513 is protruded from the top surface, and the top of the convex cylinder 513 A concave hole 514 is defined in the concave portion of the surface; the balance ring 521 is sleeved on the cylindrical seat 511, and the outer peripheral surface thereof is provided with an inwardly concave curved side surface 522, and is disposed at the center of the top surface toward the bottom surface. The upper hole 523, the middle hole 524 and the lower hole 525 intersect with each other, wherein the diameter of the upper hole 523 is larger than the outer diameter of the convex cylinder 513 of the cylindrical seat 511, and the inner diameter of the intermediate hole 524 and the cylindrical seat 511 The outer diameter of the convex cylinder 513 is the same, the inner diameter of the lower hole 525 is the same as the outer diameter of the cylindrical seat 511, and the area from the upper hole 523 to the curved side surface 522 is set to the downward slope 526, and the balance is rounded. After the ring 521 is sleeved on the cylindrical seat 511, a positioning concave ring groove 515 can be formed between the convex cylinder 513 and the upper step hole 523 of the balance ring 521 (as shown in the figure). 33 and Figure 34).

續如圖35至圖38所示,上述擺輪座500a中每一擺輪圓環521與圓柱座511相套合後,將隔膜片70底面的三個定位凸環塊76,分別塞置入擺輪座500a的三個圓柱座511中凸圓柱513與擺輪圓環521中上階孔523之間的定位凹環槽515內,再藉由固定螺絲1穿套入活塞推塊80的階梯孔81,並 穿過隔膜片70中三個活塞作動區74的中央穿孔75後,可將隔膜片70及三活塞推塊80同時螺固於擺輪座500a中三圓柱座511的螺紋孔514內(如圖35中的放大視圖所示);當馬達10的出力軸11轉動時,三個圓柱擺輪502a中擺輪圓環521受到傾斜偏心凸輪40旋轉往上頂推活塞作動區74的隔膜片70底面時,其向上的作用力F,會使隔膜片70中定位凸環塊76至外凸條71之間的隔膜片體產生向上的斜拉狀態,藉由該圓柱擺輪502a中擺輪圓環521的定位凹環槽515至弧形側邊面522之間的向下斜面526,可同時完全平貼接觸並支撐在該斜拉狀態的隔膜片70底面上,而不會對隔膜片70底面產生〝擠壓〞的現象(如圖36及圖37所示),且該隔膜片70同步產生的反彈作用力Fs也會隨之大幅減少(如圖37中各大小反彈作用力Fs的箭頭分佈所示),而向內凹的弧形側邊面522設計結構,仍會因圓柱擺輪502a直徑加大後,其在作動向上頂推位移時,能避免碰接到泵頭座60中作動穿孔61的孔壁面(如圖36所示),因此,其除可完全消除習知三增壓腔隔膜泵中圓柱擺輪502的倒圓角57對隔膜片70底面產生〝擠壓〞的缺失外(如圖38中假想線部分所示),仍具有將隔膜片70受到向上作用力F後,所同步產生反彈作用力Fs大幅減少的功效,使得隔膜片70能大幅提高承受圓柱擺輪502高頻率頂推作用的耐受度,進而有效延長整個三增壓腔隔膜泵的使用壽命,且除了與上述第二實施例所具有的功效完全相同外,該具有向內凹的弧形側邊面522與向下斜面526的擺輪圓環521,在製作時必須考慮脫膜的可行性,故將其與擺輪座500a分開來製作,可節省製造的成本,而圓柱座511則可與擺輪座500a以一體成型方式來製作,再將兩者加以組合成圓柱擺輪502a,因此,此一結構設計完全具有符合工業大量生產及節省整體製造成本的雙重效益。 As shown in FIG. 35 to FIG. 38, after each balance ring 521 of the balance wheel holder 500a is engaged with the cylindrical seat 511, the three positioning convex ring blocks 76 on the bottom surface of the diaphragm piece 70 are respectively inserted. In the three cylindrical seats 511 of the balance wheel base 511, the convex cylindrical 513 and the upper end hole 523 of the balance ring 521 are positioned in the concave groove 515, and then the step of inserting the piston push block 80 by the fixing screw 1 Hole 81, and After passing through the central perforation 75 of the three piston actuating regions 74 of the diaphragm 70, the diaphragm piece 70 and the three-piston push block 80 can be simultaneously screwed into the threaded holes 514 of the three cylindrical seats 511 of the balance wheel seat 500a (as shown in the figure). When the output shaft 11 of the motor 10 is rotated, the balance ring 521 of the three cylindrical balance wheels 502a is rotated by the inclined eccentric cam 40 to push up the bottom surface of the diaphragm 70 of the piston actuation region 74. When the upward force F is applied, the diaphragm body between the positioning convex ring block 76 and the outer convex strip 71 in the diaphragm 70 is in an upwardly inclined state, and the balance ring of the cylindrical balance 502a The downward inclined surface 526 between the positioning concave ring groove 515 and the curved side surface 522 of the 521 can be completely flush contact and supported on the bottom surface of the diaphragm sheet 70 in the diagonally pulled state without the bottom surface of the diaphragm piece 70. The phenomenon of squeezing squeezing is generated (as shown in FIG. 36 and FIG. 37), and the rebound force Fs generated by the diaphragm 70 is also greatly reduced (as shown in FIG. 37, the arrow distribution of the rebound force Fs of each size) Shown), while the concave curved side surface 522 is designed, still due to the diameter of the cylindrical balance 502a, When the upward thrust displacement is actuated, it can avoid hitting the wall surface of the hole in the pump head seat 60 for actuating the perforation 61 (as shown in FIG. 36), so that it can completely eliminate the cylindrical pendulum in the conventional three-pressure diaphragm pump. The rounded corner 57 of the wheel 502 produces a squeezing flaw on the bottom surface of the diaphragm 70 (as indicated by the imaginary line portion in Fig. 38), and still has a rebound force when the diaphragm 70 is subjected to the upward force F. The effect of the large reduction of the force Fs enables the diaphragm 70 to greatly increase the tolerance of the high-frequency thrust of the cylindrical balance 502, thereby effectively extending the service life of the entire three-pressure diaphragm pump, and in addition to the second implementation described above. In the case of the same effect, the balance ring 521 having the inwardly concave curved side surface 522 and the downward inclined surface 526 must be considered in the production process, so that it must be considered with the balance wheel. The seat 500a is separately manufactured to save the manufacturing cost, and the cylindrical seat 511 can be integrally formed with the balance seat 500a, and then the two are combined into a cylindrical balance 502a. Therefore, the structural design has completely Comply with industrial mass production and save overall Manufacturing dual benefit costs.

如圖39至圖43所示,上述本發明「三增壓腔隔膜泵的擺輪結構改良」第三實施例中,該擺輪座500a中每一圓柱擺輪502a的擺輪圓環521,其側邊面可變更設成向內縮小彎折的直立斷面527(如圖40所示),而仍具有因圓柱擺輪502直徑加大後,其在作動向上頂推位移時,能避免碰接到泵頭座60中作動穿孔61的孔壁面的功效(如圖43所示)。 As shown in FIG. 39 to FIG. 43, in the third embodiment of the present invention, "the structure of the balance of the three-pilotted diaphragm pump is improved", the balance ring 521 of each of the cylindrical balances 502a of the balance wheel holder 500a is The side surface thereof can be changed to an upright section 527 which is set to be inwardly reduced and bent (as shown in FIG. 40), and can still be avoided when the diameter of the cylinder balance 502 is increased, and when it is pushed upward by the action, The effect of touching the wall surface of the hole in the pump head 60 to actuate the perforation 61 (as shown in Fig. 43).

另如圖44至圖49所示,係習知三增壓腔隔膜泵中擺輪座50a與隔膜片70a的另一實施例,其中,該擺輪座50a中每一圓柱擺輪52a的水平頂面53是向下凹設成一定位凹槽551,並在其槽底面中央向下設有一螺紋孔541(如圖44及圖45所示),同時在該隔膜片70a中每一個活塞作動區74a的中央穿孔75a底面上,則配合凸設成一定位凸塊77(如圖47及圖48所示),藉由該圓柱擺輪52a中水平頂面53所向下凹設的定位凹槽551,仍可與隔膜片70a底面上的定位凸塊77達成相互嵌合固定的功效(如圖49所示)。 Another embodiment of the conventional three-pilot diaphragm pump balance wheel 50a and diaphragm 70a is shown in Figs. 44 to 49, wherein the level of each cylindrical balance 52a in the balance seat 50a is shown. The top surface 53 is recessed downwardly into a positioning groove 551, and a threaded hole 541 (shown in FIGS. 44 and 45) is disposed downward in the center of the bottom surface of the groove, and each piston in the diaphragm 70a is actuated. The bottom surface of the central perforation 75a of the region 74a is convexly disposed to form a positioning projection 77 (as shown in FIGS. 47 and 48), and the positioning recess is recessed downward by the horizontal top surface 53 of the cylindrical balance 52a. The groove 551 can still achieve the function of fitting and fixing with the positioning protrusion 77 on the bottom surface of the diaphragm piece 70a (as shown in FIG. 49).

如圖50至圖53所示,係本發明「三增壓腔隔膜泵的擺輪結構改良」的第四實施例,其是配合前述習知三增壓腔隔膜泵中另一實施例的擺輪座50a與隔膜片70a結構所設計,其將擺輪座50a的每一圓柱擺輪52a中定位凹槽551至垂直側邊面56的區域設具成向下傾斜的弧形面59(如圖50及圖51所示),而仍具有本發明第一實施例中所具有的功效。 As shown in FIG. 50 to FIG. 53, a fourth embodiment of the present invention is a modification of the balance structure of a three-charged diaphragm pump, which is a pendulum according to another embodiment of the conventional three-pressure diaphragm pump. The wheel base 50a and the diaphragm piece 70a are designed to provide a downwardly inclined curved surface 59 in a region in which the positioning groove 551 to the vertical side surface 56 of each cylindrical balance 52a of the balance wheel seat 50a is provided (for example). Fig. 50 and Fig. 51) still have the effects of the first embodiment of the present invention.

綜上所述,本發明以最簡易的圓柱擺輪改良構造,來達成延長隔膜增壓泵中隔膜片的使用壽命,並使整個隔膜增壓泵的使用壽命亦隨之增加達到原來的兩倍以上,非常具有高度產業利用性及實用性,並符合專利的要件,乃依法提出申請。 In summary, the present invention uses the simplest cylindrical balance wheel to improve the service life of the diaphragm in the diaphragm booster pump, and the service life of the entire diaphragm booster pump is doubled. Above, it is highly industrially usable and practical, and meets the requirements of patents.

50‧‧‧擺輪座 50‧‧‧wheel seat

51‧‧‧擺輪軸承 51‧‧‧balance bearing

52‧‧‧圓柱擺輪 52‧‧‧Cylindrical balance wheel

53‧‧‧水平頂面 53‧‧‧ horizontal top surface

54‧‧‧螺紋孔 54‧‧‧Threaded holes

55‧‧‧定位凹環槽 55‧‧‧Locating concave ring groove

56‧‧‧垂直側邊面 56‧‧‧Vertical side faces

58‧‧‧弧形面 58‧‧‧ curved surface

Claims (8)

一種「三增壓腔隔膜泵的擺輪結構改良」,係包括:一馬達;一馬達前蓋,其中央嵌固有一軸承,並由馬達的出力軸穿置,於外周緣凸設有一圈上凸圓環,且在該上凸圓環的內緣面上設有數個固定穿孔;一傾斜偏心凸輪,其中央貫穿有一軸孔,並套固於馬達的出力軸上;一擺輪座,其底部中央嵌固有一擺輪軸承,並套置在傾斜偏心凸輪上,其座體的頂面等距間隔排列凸設有三個圓柱擺輪,每一圓柱擺輪的水平頂面凹設有一螺紋孔,並在該螺紋孔的外圍再凹設有一圈定位凹環槽;一泵頭座,係套蓋於馬達前蓋的上凸圓環上,其頂面穿設有三個等距間隔且大於擺輪座中三個圓柱擺輪外徑的作動穿孔,使三個圓柱擺輪可穿置於三個作動穿孔內,又其底面向下設有一圈下凸圓環,該下凸圓環的尺度與馬達前蓋的上凸圓環尺度相同,另靠近外周緣的頂面往下凸圓環方向,再穿設有數個固定穿孔;一隔膜片,係置於泵頭座的頂面上,由半硬質彈性材料射出成型,其最外周緣頂面上環設有兩圈相平行對置的外凸條及內凸條,並由頂面中央位置處輻射出有三道與該內凸條相接連之凸肋,使該三道凸肋與內凸條之間,被間隔出有三個活塞作動區,而各活塞作動區相對應於擺輪座中各圓柱擺輪頂面的螺紋孔位置上,又各穿設有一中央穿孔,並在位於每一中央穿孔的隔膜片底面凸設有一圈定位凸環塊;三活塞推塊,係分別置放於隔膜片的三個活塞作動區內,每一活塞推塊上貫穿設有一階梯孔,將隔膜片底面的三個定位凸環塊分別塞置入擺輪座中三個圓柱擺輪的定位凹環槽內,再以固定螺絲穿套入活塞推塊的階梯孔,並穿過隔膜片中三個活塞作動區的中央穿孔後,可將隔膜片及三活塞推塊同時螺固於擺輪座中三圓柱擺輪的螺紋孔內;一活塞閥體,係套置於隔膜片上,其底部外周緣側面向下凸設有一 圈環凸條,可塞置入隔膜片中外凸條與內凸條之間的空隙,在朝向泵頭蓋方向的中央位置設有一頂面具有凹弧面的圓形排水座,並於排水座的中央穿設有一定位孔,可供一T型的止逆膠墊穿入固定,另以該定位孔為中心各間隔120度夾角位置的區域上,各穿設有數個排水孔,且對應該三個區域排水孔的排水座外圍面上,又分別接設有相互間隔120度夾角排列且開口均朝下的三個進水座,在每一進水座上又穿設有數個進水孔,並在每一進水座的中央穿置有一倒立T型的活塞片;及一泵頭蓋,係蓋設於泵頭座上,並將隔膜片及活塞閥體包覆,其外緣面設有一進水口、一出水口及數個固定穿孔,在內緣面的底部環設有一階狀槽,可將隔膜片及活塞閥體互相疊合後的組合體外緣,密貼在該階狀槽上,另在其內緣面中央設有一圈凸圓環;其特徵在於:該擺輪座的每一圓柱擺輪中水平頂面上定位凹環槽至垂直側邊面的區域設具成向下傾斜的弧形面。 A "improvement of the balance structure of a three-charged diaphragm pump" includes: a motor; a motor front cover having a bearing embedded in the center thereof and being placed by the output shaft of the motor, and a circle is formed on the outer circumference. a convex ring, and a plurality of fixed perforations are provided on the inner edge surface of the upper convex ring; a tilting eccentric cam has a shaft hole penetrating through the center thereof and is sleeved on the output shaft of the motor; a balance wheel seat The inner center of the bottom is embedded with a balance wheel bearing and is sleeved on the inclined eccentric cam. The top surface of the base body is equidistantly spaced and arranged with three cylindrical balance wheels, and the horizontal top surface of each cylindrical balance wheel is concavely provided with a threaded hole. And a recessed positioning groove groove is further recessed on the periphery of the threaded hole; a pump head seat is sleeved on the upper convex ring of the motor front cover, and the top surface thereof is provided with three equidistant intervals and larger than the pendulum The perforation of the outer diameter of the three cylindrical balance wheels in the wheel seat allows the three cylindrical balance wheels to be placed in the three actuating perforations, and the lower surface of the wheel base is provided with a downward convex ring, the scale of the lower convex ring Same as the upper convex ring of the motor front cover, and close to the top surface of the outer circumference In the direction of the ring, there are several fixed perforations; a diaphragm piece is placed on the top surface of the pump head seat, and is formed by semi-rigid elastic material, and the outermost peripheral edge of the ring is provided with two parallel parallel faces. The outer rib and the inner rib, and three ribs connected to the inner rib are radiated from the central position of the top surface, so that three pistons are spaced apart between the three ribs and the inner rib The actuating zone, wherein each piston actuating zone corresponds to the position of the threaded hole of the top surface of each cylindrical balance in the balance wheel seat, and each has a central perforation, and a circle is formed on the bottom surface of the diaphragm piece located at each central perforation. Positioning the convex ring block; the three-piston push block is respectively placed in the three piston actuating regions of the diaphragm piece, and a stepped hole is formed through each of the piston push blocks, and the three positioning convex ring blocks on the bottom surface of the diaphragm piece are respectively plugged Inserted into the positioning concave ring groove of the three cylindrical balance wheels in the balance wheel seat, and then inserted into the stepped hole of the piston push block by the fixing screw, and through the central perforation of the three piston actuating areas in the diaphragm piece, The diaphragm and the three-piston push block are simultaneously screwed into the three circles of the balance wheel seat Balance wheel threaded hole; a piston valve, based on a diaphragm disposed sleeve, an outer peripheral edge of the bottom side is provided with a downwardly projecting a ring-shaped rib, which can be inserted into a gap between the outer rib and the inner rib in the diaphragm, and a circular drain seat having a concave curved surface at a central position facing the pump head cover, and is disposed on the drain seat The center is provided with a positioning hole for a T-shaped anti-reverse rubber pad to be inserted and fixed, and the positioning hole is centered at an interval of 120 degrees, each of which is provided with a plurality of drainage holes, and corresponds to three The outer surface of the drainage seat of the area drainage hole is respectively connected with three water inlets which are arranged at an angle of 120 degrees and each of which has an opening downward, and a plurality of water inlet holes are arranged in each water inlet seat. And an inverted T-shaped piston piece is disposed in the center of each inlet seat; and a pump head cover is disposed on the pump head seat, and the diaphragm piece and the piston valve body are covered, and a rim surface thereof is provided The water inlet, a water outlet and a plurality of fixed perforations, the bottom ring of the inner edge surface is provided with a stepped groove, and the combined outer edge of the diaphragm piece and the piston valve body are superposed on each other, and is closely attached to the stepped groove. And a ring of convex rings is arranged in the center of the inner edge surface; the feature is: each of the balance wheel seats Cylindrical horizontal balance in a top surface positioned perpendicular to the side surface of the concave area to the ring groove is provided with a curved surface into a downwardly inclined. 如申請專利範圍第1項所述之「三增壓腔隔膜泵的擺輪結構改良」,其中,該擺輪座中每一圓柱擺輪的直徑變更加大,但仍小於泵頭座中作動穿孔的內徑,並將其側邊面設具成向內凹的弧形側邊面,且該每一圓柱擺輪中水平頂面上定位凹環槽至該弧形側邊面的區域又設具成向下斜面。 As described in the first paragraph of the patent application, "the improvement of the balance structure of the three-pressure diaphragm pump", wherein the diameter of each cylindrical balance in the balance seat is changed, but still smaller than the movement in the pump head The inner diameter of the perforation, and the side surface thereof is provided with an inwardly concave curved side surface, and the horizontal top surface of each cylindrical balance is positioned to the concave side groove to the curved side surface area Set to a downward slope. 如申請專利範圍第2項所述之「三增壓腔隔膜泵的擺輪結構改良」,其中,該擺輪座中每一圓柱擺輪向內凹的弧形側邊面,可變更設成向內縮小彎折的直立斷面。 As described in the second aspect of the patent application, the "balance structure of the three-pilot diaphragm pump is improved", wherein the curved side surface of each of the cylindrical balance wheels in the balance wheel seat can be changed and set Reduce the bent upright section inward. 如申請專利範圍第2項所述之「三增壓腔隔膜泵的擺輪結構改良」,其中,該擺輪座中每一圓柱擺輪變更設成由一圓柱座及一擺輪圓環組成;該圓柱座的圓周外緣面上設有一道定位平面,並在頂面向上凸設有一凸圓柱,且該凸圓柱的頂面中央凹設有一螺紋孔;該擺輪圓環是套置在圓柱座上,其外周緣面設成向內凹的弧形側邊面,並於頂面中央往底面方向設有相互貫通的上階孔、中階孔及下階孔,其中,上階孔的孔徑大於圓柱座中凸圓柱的外徑,中階孔的內徑與圓柱座中凸圓柱的外徑相同,下 階孔的內徑與圓柱座的外徑相同,另由上階孔至弧形側邊面的區域設成向下斜面,使該擺輪圓環套置在圓柱座後,可在其凸圓柱與擺輪圓環的上階孔之間形成一定位凹環槽。 For example, in the second aspect of the patent application, the "balance structure of the three-pilot diaphragm pump is improved", wherein each of the cylindrical balances in the balance seat is changed to be composed of a cylindrical seat and a balance ring. a cylindrical positioning surface is disposed on the outer circumferential surface of the cylindrical seat, and a convex cylinder is convexly protruded from the top surface, and a threaded hole is concavely formed in a central surface of the convex cylinder; the balance ring is sleeved in On the cylindrical seat, the outer peripheral surface is formed as an inwardly concave curved side surface, and the upper end hole, the middle hole and the lower hole are mutually penetrated in the center of the top surface toward the bottom surface, wherein the upper hole The aperture is larger than the outer diameter of the convex cylinder in the cylindrical seat, and the inner diameter of the middle hole is the same as the outer diameter of the convex cylinder in the cylindrical seat. The inner diameter of the stepped hole is the same as the outer diameter of the cylindrical seat, and the area from the upper stepped hole to the curved side edge surface is set as a downward inclined surface, so that the balance ring is sleeved behind the cylindrical seat, and the convex cylindrical portion thereof can be A positioning concave ring groove is formed between the upper hole of the balance ring. 如申請專利範圍第4項所述之「三增壓腔隔膜泵的擺輪結構改良」,其中,該擺輪座中每一圓柱擺輪的擺輪圓環,其側邊面可變更設成向內縮小彎折的直立斷面。 As described in the fourth aspect of the patent application, "the structure of the balance of the three-pressure diaphragm pump is improved", wherein the side of the balance ring of each cylindrical balance in the balance seat can be changed to Reduce the bent upright section inward. 一種「三增壓腔隔膜泵的擺輪結構改良」,係包括:一馬達;一馬達前蓋,其中央嵌固有一軸承,並由馬達的出力軸穿置,於外周緣凸設有一圈上凸圓環,且在該上凸圓環的內緣面上設有數個固定穿孔;一傾斜偏心凸輪,其中央貫穿有一軸孔,並套固於馬達的出力軸上;一擺輪座,其底部中央嵌固有一擺輪軸承,並套置在傾斜偏心凸輪上,其座體的頂面等距間隔排列凸設有三個圓柱擺輪,每一圓柱擺輪的水平頂面向下凹設有一定位凹槽,並在該定位凹槽的底面中央向下設有一螺紋孔;一泵頭座,係套蓋於馬達前蓋的上凸圓環上,其頂面穿設有三個等距間隔且大於擺輪座中三個圓柱擺輪外徑的作動穿孔,使三個圓柱擺輪可穿置於三個作動穿孔內,又其底面向下設有一圈下凸圓環,該下凸圓環的尺度與馬達前蓋的上凸圓環尺度相同,另靠近外周緣的頂面往下凸圓環方向,再穿設有數個固定穿孔;一隔膜片,係置於泵頭座的頂面上,由半硬質彈性材料射出成型,其最外周緣頂面上環設有兩圈相平行對置的外凸條及內凸條,並由頂面中央位置處輻射出有三道與該內凸條相接連之凸肋,使該三道凸肋與內凸條之間,被間隔出有三個活塞作動區,而各活塞作動區相對應於擺輪座中各圓柱擺輪頂面的螺紋孔位置上,又各穿設有一中央穿孔,並在位於每一中央穿孔的隔膜片底面上凸設有一定位凸塊;三活塞推塊,係分別置放於隔膜片的三個活塞作動區內,每一活塞 推塊上貫穿設有一階梯孔,將隔膜片底面的三個定位凸環塊分別塞置入擺輪座中三個圓柱擺輪的定位凹環槽內,再以固定螺絲穿套入活塞推塊的階梯孔,並穿過隔膜片中三個活塞作動區的中央穿孔後,可將隔膜片及三活塞推塊同時螺固於擺輪座中三圓柱擺輪的螺紋孔內;一活塞閥體,係套置於隔膜片上,其底部外周緣側面向下凸設有一圈環凸條,可塞置入隔膜片中外凸條與內凸條之間的空隙,在朝向泵頭蓋方向的中央位置設有一頂面具有凹弧面的圓形排水座,並於排水座的中央穿設有一定位孔,可供一T型的止逆膠墊穿入固定,另以該定位孔為中心各間隔120度夾角位置的區域上,各穿設有數個排水孔,且對應該三個區域排水孔的排水座外圍面上,又分別接設有相互間隔120度夾角排列且開口均朝下的三個進水座,在每一進水座上又穿設有數個進水孔,並在每一進水座的中央穿置有一倒立T型的活塞片;及一泵頭蓋,係蓋設於泵頭座上,並將隔膜片及活塞閥體包覆,其外緣面設有一進水口、一出水口及數個固定穿孔,在內緣面的底部環設有一階狀槽,可將隔膜片及活塞閥體互相疊合後的組合體外緣,密貼在該階狀槽上,另在其內緣面中央設有一圈凸圓環;其特徵在於:該擺輪座的每一圓柱擺輪中定位凹槽至垂直側邊面的區域設具成向下傾斜的弧形面。 A "improvement of the balance structure of a three-charged diaphragm pump" includes: a motor; a motor front cover having a bearing embedded in the center thereof and being placed by the output shaft of the motor, and a circle is formed on the outer circumference. a convex ring, and a plurality of fixed perforations are provided on the inner edge surface of the upper convex ring; a tilting eccentric cam has a shaft hole penetrating through the center thereof and is sleeved on the output shaft of the motor; a balance wheel seat The inner center of the bottom is embedded with a balance wheel bearing and is sleeved on the inclined eccentric cam. The top surface of the base body is arranged equidistantly and arranged with three cylindrical balance wheels, and the horizontal top of each cylindrical balance wheel is concavely disposed with a positioning. a groove, and a threaded hole is arranged downwardly in the center of the bottom surface of the positioning groove; a pump head seat is sleeved on the upper convex ring of the motor front cover, and the top surface thereof is provided with three equally spaced intervals and larger than The perforation of the outer diameters of the three cylindrical balance wheels in the balance wheel seat allows the three cylindrical balance wheels to be placed in the three actuating perforations, and the bottom surface of the balance wheel is provided with a downward convex ring, the lower convex ring The scale is the same as the upper convex ring of the motor front cover, and is close to the top of the outer circumference. In the direction of the downward convex ring, there are several fixed perforations; a diaphragm piece is placed on the top surface of the pump head seat, and is formed by semi-rigid elastic material, and the outermost peripheral edge is provided with two rings on the top surface of the ring. Parallel opposite outer ribs and inner ribs, and three ribs connected to the inner ribs are radiated from a central position of the top surface, so that the three ribs and the inner ribs are spaced apart There are three piston actuating zones, and each piston actuating zone corresponds to the threaded hole position of the top surface of each cylindrical balance in the balance wheel seat, and each has a central perforation, and is located on the bottom surface of the diaphragm piece located at each central perforation. Protruding a positioning protrusion; three piston pushing blocks are respectively placed in the three piston actuating regions of the diaphragm, each piston A stepped hole is formed through the push block, and the three positioning convex ring blocks on the bottom surface of the diaphragm piece are respectively inserted into the positioning concave ring grooves of the three cylindrical balance wheels in the balance wheel seat, and then inserted into the piston push block by the fixing screws. After the stepped hole passes through the central perforation of the three piston actuating regions in the diaphragm, the diaphragm piece and the three-piston push block can be screwed into the threaded hole of the three-cylinder balance wheel in the balance wheel seat; a piston valve body The sleeve is placed on the diaphragm piece, and a ring-shaped convex strip is protruded downward from the outer peripheral side surface of the bottom portion, and the gap between the outer convex strip and the inner convex strip is inserted into the diaphragm piece, and is disposed at a central position toward the pump head cover. The utility model has a circular drainage seat with a concave curved surface, and a positioning hole is formed in the center of the drainage seat, so that a T-shaped anti-reverse rubber pad can be inserted and fixed, and the positioning hole is spaced 120 degrees apart. In the area of the angled position, there are several drainage holes, and the outer surface of the drainage seat corresponding to the drainage holes of the three areas is respectively connected with three water inlets which are arranged at an angle of 120 degrees and each of which faces downward. Seat, there are several water inlet holes in each water inlet. And an inverted T-shaped piston piece is disposed in the center of each inlet seat; and a pump head cover is disposed on the pump head seat, and the diaphragm piece and the piston valve body are covered, and a rim surface thereof is provided The water inlet, a water outlet and a plurality of fixed perforations, the bottom ring of the inner edge surface is provided with a stepped groove, and the combined outer edge of the diaphragm piece and the piston valve body are superposed on each other, and is closely attached to the stepped groove. Further, a ring of convex rings is arranged in the center of the inner edge surface thereof; wherein: the area of the positioning groove to the vertical side surface of each cylindrical balance of the balance wheel seat is provided with a downwardly inclined curved surface . 如申請專利範圍第6項所述之「三增壓腔隔膜泵的擺輪結構改良」,其中,該擺輪座中每一圓柱擺輪的直徑變更加大,但仍小於泵頭座中作動穿孔的內徑,並將其側邊面設具成向內凹的弧形側邊面,且該每一圓柱擺輪中水平頂面上定位凹環槽至該弧形側邊面的區域設又具成向下斜面。 The improvement of the balance structure of the three-pilot diaphragm pump according to the sixth aspect of the patent application, wherein the diameter of each cylindrical balance in the balance seat is changed, but still smaller than the movement in the pump head An inner diameter of the perforation, and a side surface thereof is provided with an inwardly concave curved side surface, and a region of the horizontal top surface of each of the cylindrical balance wheels is disposed to the curved side surface It has a downward slope. 如申請專利範圍第7項所述之「三增壓腔隔膜泵的擺輪結構改良」,其中,該擺輪座中每一圓柱擺輪向內凹的弧形側邊面,可變更設成向內縮小彎折的直立斷面。 For example, in the seventh aspect of the patent application, the "balance structure of the three-pilot diaphragm pump is improved", wherein the curved side surface of each of the cylindrical balance wheels in the balance wheel seat can be changed and set. Reduce the bent upright section inward.
TW103136120A 2014-10-20 2014-10-20 Eccentric roundel structure for three-compressing-chamber diaphragm pump TWI588364B (en)

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TW103136120A TWI588364B (en) 2014-10-20 2014-10-20 Eccentric roundel structure for three-compressing-chamber diaphragm pump
CN201510442234.6A CN105526133A (en) 2014-10-20 2015-07-24 Balance wheel structure improvement of three-pressurizing-cavity diaphragm pump
CN201520544238.0U CN205117681U (en) 2014-10-20 2015-07-24 Balance wheel structure improvement of three-pressurizing-cavity diaphragm pump

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TWI588364B (en) * 2014-10-20 2017-06-21 徐兆火 Eccentric roundel structure for three-compressing-chamber diaphragm pump
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CN110552876B (en) * 2018-05-30 2023-03-14 蔡应麟 Exhaust structure of three-pressurizing-cavity diaphragm pump

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