TWM492964U - Improved balance wheel structure of diaphragm pump with five booster cavities - Google Patents

Improved balance wheel structure of diaphragm pump with five booster cavities Download PDF

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TWM492964U
TWM492964U TW103208782U TW103208782U TWM492964U TW M492964 U TWM492964 U TW M492964U TW 103208782 U TW103208782 U TW 103208782U TW 103208782 U TW103208782 U TW 103208782U TW M492964 U TWM492964 U TW M492964U
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Taiwan
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balance
diaphragm
seat
cylindrical
ring
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TW103208782U
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Chinese (zh)
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Chao-Fou Hsu
Ying-Lin Tsai
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Chao-Fou Hsu
Ying-Lin Tsai
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Priority to TW103208782U priority Critical patent/TWM492964U/en
Publication of TWM492964U publication Critical patent/TWM492964U/en

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Description

五增壓腔隔膜泵的擺輪結構改良Improvement of the balance structure of the five-pressure diaphragm pump

本創作與安裝於大型商業用逆滲透濾水器(reverse osmosis purification)內,或旅行房車(recreational vehicle)內浴廚供水設備用的五增壓腔隔膜泵有關,特別是指一種能消除該五增壓腔隔膜泵作動時,其圓柱擺輪頂面倒圓角對隔膜片底面產生〝擠壓〞缺失的擺輪結構改良,而具有大幅提高隔膜片承受圓柱擺輪高頻率頂推作用的耐受度及延長整個五增壓腔隔膜泵的使用壽命。This creation is related to the installation of a large commercial reverse osmosis purification, or a five-charged diaphragm pump for a kitchen water supply facility in a recreational vehicle, especially one that eliminates the five When the plenum diaphragm pump is actuated, the top surface of the cylindrical balance wheel is rounded to improve the balance of the diaphragm on the bottom surface of the diaphragm, and the displacement of the diaphragm is greatly improved. Degree and extend the life of the entire five plenum diaphragm pump.

目前使用於大型商業用逆滲透濾水器與旅行房車內浴廚供水設備專用的五增壓腔隔膜泵,除已被揭露如美國專利第8449267號外,另有一種與該美國專利第8449267號相類似且被大量採用的習知五增壓腔隔膜泵構造,乃如圖1至圖10所示,係由一馬達10、一馬達前蓋30、一傾斜偏心凸輪40、一擺輪座50、一泵頭座60、一隔膜片70、五活塞推塊80、一活塞閥體90及一泵頭蓋20組合而成;其中,馬達前蓋30中央嵌固有一軸承31,由馬達10的出力軸11穿置,其外周緣向上凸設有一圈上凸圓環32,並在該上凸圓環32的內緣面與外緣面上設有數個固定穿孔33;該傾斜偏心凸輪40中央貫穿有一軸孔41,可供套置於馬達10的出力軸11上;該擺輪座50的座體底部中央嵌固有一擺輪軸承51,可套置在傾斜偏心凸輪40上,其座體的 頂面等距間隔排列凸設有五個圓柱擺輪52,每一圓柱擺輪52的水平頂面53凹設有一螺紋孔54,並在該螺紋孔54的外圍再凹設有一圈定位圓環凹槽55,且其水平頂面53與垂直側邊面56相交接處設具成倒圓角57;該泵頭座60是套蓋於馬達前蓋30的上凸圓環32上,其頂面穿設有五個等距間隔且大於擺輪座50中五個圓柱擺輪52外徑的作動穿孔61,使五個圓柱擺輪52可穿置於五個作動穿孔61內,又其底面向下設有一圈下凸圓環62,該下凸圓環62的尺度與馬達前蓋30的上凸圓環32尺度相同,另靠近外周緣的頂面往下凸圓環62方向,再穿設有數個固定穿孔63;該隔膜片70是置於泵頭座60的頂面上,由半硬質彈性材料射出成型,其最外周緣頂面上環設有兩圈相平行對置的外凸條71及內凸條72,並由頂面中央位置處輻射出有五道與該內凸條72相接連之凸肋73,使該五道凸肋73與內凸條72之間,被間隔出有五個活塞作動區74,而各活塞作動區74相對應於擺輪座50中各圓柱擺輪52頂面的螺紋孔54位置上,又各穿設有一中央穿孔75,並在位於每一中央穿孔75的隔膜片70底面凸設有一圈定位凸環塊76(如圖8及圖9所示);該五活塞推塊80是分別置放於隔膜片70的五個活塞作動區74內,每一活塞推塊80上貫穿設有一階梯孔81,將隔膜片70底面的五個定位凸環塊76分別塞置入擺輪座50中五個圓柱擺輪52的定位圓環凹槽55內,再以固定螺絲1穿套入活塞推塊80的階梯孔81,並穿過隔膜片70中五個活塞作動區74的中央穿孔75後,可將隔膜片70及五活塞推塊80螺固於擺輪座50中五圓柱擺輪52的螺紋孔54內(如圖10中的放大視圖所示);該活塞閥體90的底部外周緣側面向下凸設有一圈環凸條91,可塞置入隔膜片70中外凸條71與內凸條72之間的空隙,其朝向泵頭蓋20方向的中央位置設有一頂面具有凹弧面的圓形排水座 92,並於排水座92的中央穿設有一定位孔93,可供一T型的止逆膠墊94穿入固定,另以該定位孔93為中心間隔72度夾角所形成的五個區域位置上,各穿設有數個排水孔95,且對應該五個區域排水孔95的排水座92外圍面上,又分別接設有相互間隔72度夾角排列且開口均朝下的五個進水座96,在每一進水座96上又穿設有數個進水孔97,並在每一進水座96的中央穿置有一倒立T型的活塞片98,藉由該活塞片98可阻遮住各進水孔97,其中,排水座92中五個區域上的排水孔95,分別與其相對應的五個進水座96相連通,將活塞閥體90底部的環凸條91塞置入隔膜片70的外凸條71與內凸條72之間的空隙後,可在每一進水座96與隔膜片70的頂面之間,各形成有一封閉的增壓腔室26(如圖10及其放大視圖所示);該泵頭蓋20係蓋設於泵頭座60上,其外緣面設有一進水口21、一出水口22及數個固定穿孔23,並在內緣面的底部環設有一階狀槽24,使得隔膜片70及活塞閥體90互相疊合後的組合體外緣,能密貼在該階狀槽24上(如圖10中的放大視圖所示),另在其內緣面中央設有一圈凸圓環25,該凸圓環25的底部是壓掣於活塞閥體90中排水座92的外緣面上,使得該凸圓環25的內壁面與活塞閥體90的排水座92之間,可圍繞形成一高壓水室27(如圖10所示),藉由固定螺栓2分別穿過泵頭蓋20的各固定穿孔23,並通過泵頭座60的各固定穿孔63後,再與置入在馬達前蓋30中各固定穿孔33內的螺帽3相螺合,即可完成整個五增壓腔隔膜泵的組合(如圖1及圖10所示)。The five-charged-cavity diaphragm pump currently used for large-scale commercial reverse osmosis water filters and bathing and water supply equipment for travel vehicles, in addition to being disclosed in U.S. Patent No. 8,449,267, and another U.S. Patent No. 8,449,267. A similarly used and widely used conventional five-pilot diaphragm pump configuration, as shown in FIGS. 1 to 10, is a motor 10, a motor front cover 30, a tilting eccentric cam 40, a balance wheel seat 50, A pump head 60, a diaphragm 70, a five-piston push block 80, a piston valve body 90 and a pump head cover 20 are combined; wherein a motor 31 is embedded in the center of the motor front cover 30, and the output shaft of the motor 10 is 11 is disposed, a circumferentially convex ring 32 is protruded upwardly from the outer periphery thereof, and a plurality of fixed through holes 33 are disposed on the inner edge surface and the outer edge surface of the upper convex ring 32; the inclined eccentric cam 40 has a central through hole The shaft hole 41 is sleeved on the output shaft 11 of the motor 10; the center of the base of the balance wheel housing 50 is embedded with a balance bearing 51, which can be sleeved on the inclined eccentric cam 40, and the seat body thereof The top surface is equidistantly spaced and convexly arranged with five cylindrical balance wheels 52. The horizontal top surface 53 of each of the cylindrical balance wheels 52 is recessed with a threaded hole 54 and a circle of positioning rings is recessed on the periphery of the threaded hole 54. a groove 55, and a horizontal top surface 53 and a vertical side surface 56 intersecting with a rounded corner 57; the pump head base 60 is sleeved on the upper convex ring 32 of the motor front cover 30, the top of which The action surface is provided with five actuating perforations 61 which are equally spaced and larger than the outer diameters of the five cylindrical balance wheels 52 of the balance wheel seat 50, so that the five cylindrical balance wheels 52 can be placed in the five actuating perforations 61 and the bottom thereof. A downwardly convex ring 62 is disposed downwardly, and the dimension of the lower convex ring 62 is the same as that of the upper convex ring 32 of the motor front cover 30, and the top surface of the outer peripheral edge is directed downward toward the convex ring 62, and then worn. There are a plurality of fixed perforations 63; the diaphragm 70 is placed on the top surface of the pump head holder 60, and is formed by semi-rigid elastic material, and two outer circumferential ribs are arranged on the top surface of the outermost peripheral edge. 71 and the inner rib 72, and five ribs 73 connected to the inner rib 72 are radiated from the central position of the top surface, so that the five ribs 73 and the inner rib 72 are There are five piston actuation zones 74 spaced apart, and each piston actuation zone 74 corresponds to the position of the threaded hole 54 on the top surface of each cylindrical balance 52 in the balance wheel housing 50, and each has a central perforation 75. A ring of positioning collars 76 (shown in Figures 8 and 9) is protruded from the bottom surface of the diaphragm 70 at each central perforation 75; the five-piston block 80 is five pistons respectively placed on the diaphragm 70 In the actuating area 74, a stepped hole 81 is formed in each of the piston push blocks 80, and the five positioning convex ring blocks 76 on the bottom surface of the diaphragm piece 70 are respectively inserted into the positioning circle of the five cylindrical balance wheels 52 in the balance wheel seat 50. After the ring groove 55 is inserted into the stepped hole 81 of the piston push block 80 by the fixing screw 1, and passes through the central through hole 75 of the five piston actuating regions 74 of the diaphragm 70, the diaphragm piece 70 and the five pistons can be The push block 80 is screwed into the threaded hole 54 of the five-cylinder balance 52 in the balance wheel seat 50 (as shown in an enlarged view in FIG. 10); the bottom outer peripheral side of the piston valve body 90 is convexly provided with a ring. The rib 91 is inserted into the gap between the outer rib 71 and the inner rib 72 of the diaphragm 70, and is disposed at a central position in the direction of the pump head cover 20. Surface having a concave circular arc surface drainage seat 92, and a positioning hole 93 is formed in the center of the drain seat 92, and a T-shaped anti-reverse rubber pad 94 can be inserted and fixed, and the five positioning positions formed by the positioning holes 93 are separated by an angle of 72 degrees. In the above, each of the plurality of drainage holes 95 is provided, and the outer surface of the drainage seat 92 corresponding to the five regional drainage holes 95 is respectively connected with five water inlets which are arranged at an angle of 72 degrees and each of which faces downward. 96, a plurality of water inlet holes 97 are formed in each of the water inlets 96, and an inverted T-shaped piston piece 98 is disposed in the center of each water inlet seat 96, and the piston piece 98 can be blocked. Each of the water inlet holes 97 is accommodated, and the drainage holes 95 in the five areas of the drainage seat 92 are respectively connected to the corresponding five water inlets 96, and the ring protrusions 91 at the bottom of the piston valve body 90 are inserted. After the gap between the outer rib 71 and the inner rib 72 of the diaphragm 70, a closed plenum chamber 26 may be formed between each inlet 96 and the top surface of the diaphragm 70 (as shown in the figure). 10 and its enlarged view; the pump head cover 20 is disposed on the pump head base 60, and the outer edge surface thereof is provided with a water inlet 21, a water outlet 22 and a plurality of fixed perforations. 23, and the bottom ring of the inner edge surface is provided with a stepped groove 24, so that the combined outer edge of the diaphragm piece 70 and the piston valve body 90 are adhered to the stepped groove 24 (as shown in FIG. 10). In the enlarged view of the inner edge, a ring of convex rings 25 is arranged at the center of the inner edge surface, and the bottom of the convex ring 25 is pressed against the outer edge surface of the drain seat 92 of the piston valve body 90, so that the convex Between the inner wall surface of the ring 25 and the drain seat 92 of the piston valve body 90, a high pressure water chamber 27 (shown in FIG. 10) can be formed around the fixed through holes 23 of the pump head cover 20 by the fixing bolts 2, respectively. After passing through the fixed perforations 63 of the pump head holder 60, and then screwing with the nut 3 placed in each of the fixed through holes 33 in the motor front cover 30, the combination of the entire five plenum diaphragm pumps can be completed ( As shown in Figure 1 and Figure 10).

如圖11及圖12所示,是上述習知五增壓腔隔膜泵的作動方式,當馬達10的出力軸11轉動後,會帶動傾斜偏心凸輪40旋轉,並同時使擺輪座50上的五個圓柱擺輪52依序產生呈上下的往復作動,而隔膜片70上 的五個活塞作動區74,也會受到五個圓柱擺輪52的上下作動,同步依序被往上頂推及往下拉而產生反覆的上下位移,因此,當圓柱擺輪52往下作動時,同步將隔膜片70的活塞作動區74及活塞推塊80往下拉,使得活塞閥體90的活塞片98推開,並將來自泵頭蓋20進水孔21的自來水W經由進水孔97,而進入增壓腔室26內(如圖11及其放大視圖中的箭頭W所示);當圓柱擺輪52往上頂推作動時,也同步將隔膜片70的各活塞作動區74及活塞推塊80往上頂,並對增壓腔室26內的水進行擠壓,使其水壓增加至100psi~150psi之間,因此升壓後的高壓水Wp可將排水座92上的止逆膠墊94推開,並經由排水座92的各排水孔95,依序不斷地流入高壓水室27中,然後再經由泵頭蓋20的出水孔22排出五增壓腔隔膜泵外(如圖12及其放大視圖中的箭頭Wp所示),進而提供逆滲透濾水器中RO膜管進行逆滲透過濾所需的水壓力,或旅行房車內浴廚供水設備輸出所需的水壓力。As shown in FIG. 11 and FIG. 12, it is the operation mode of the above-mentioned conventional five-pressure diaphragm pump. When the output shaft 11 of the motor 10 rotates, the tilting eccentric cam 40 is rotated, and at the same time, the balance wheel 50 is mounted. The five cylindrical balance wheels 52 sequentially generate an up and down reciprocating motion, and the diaphragm 70 The five piston actuation zones 74 are also actuated by the ups and downs of the five cylindrical balances 52, which are sequentially pushed up and down to produce a reverse up and down displacement, so that when the cylindrical balance 52 is actuated downward Simultaneously pulling down the piston actuating area 74 of the diaphragm 70 and the piston pushing block 80, so that the piston piece 98 of the piston valve body 90 is pushed open, and the tap water W from the water inlet hole 21 of the pump head cover 20 is passed through the water inlet hole 97, And entering the plenum chamber 26 (as indicated by the arrow W in FIG. 11 and its enlarged view); when the cylindrical balance 52 is pushed up, the piston actuation zone 74 and the piston of the diaphragm 70 are simultaneously synchronized. The push block 80 is topped up, and the water in the pressurizing chamber 26 is squeezed to increase the water pressure to between 100 psi and 150 psi, so that the boosted high pressure water Wp can stop the drain on the drain seat 92. The rubber pad 94 is pushed open, and continuously flows into the high-pressure water chamber 27 through the drain holes 95 of the drain seat 92, and then discharged through the water outlet hole 22 of the pump head cover 20 out of the five-pressure chamber diaphragm pump (Fig. 12). And the arrow Wp in its enlarged view), which in turn provides the reverse osmosis filtration required for the RO membrane tube in the reverse osmosis water filter Water pressure, or a vehicle traveling bath room kitchen supply equipment required output water pressure.

如圖13及圖14所示,上述習知五增壓腔隔膜泵作動時,五個圓柱擺輪52受到傾斜偏心凸輪40旋轉的頂推,也會連動輪流往上頂推隔膜片70的每一活塞作動區74,其等於在隔膜片70底面的五個活塞作動區74位置上,不斷地施以一向上的作用力F,而隔膜片70底面每次被作用力F向上頂推時,也會同步產生向下的反彈作用力Fs,其力的大小分佈作用在位於每一活塞作動區74的隔膜片70上(如圖14中各大小反彈作用力Fs的分佈箭頭所示),同時使得位於五個活塞作動區74位置上的隔膜片70底面會產生被擠壓的現象,其中,又以位於圓柱擺輪52中水平頂面53與倒圓角57相交會處所接觸的隔膜片70底面位置P,其受到的擠壓程度最大(如圖14所示),因此,在馬達10的出力軸11轉速高達800-1200rpm下,該隔膜片70中每一活 塞作動區74的底面位置P至少每秒會受到4次以上的擠壓,而處在如此高頻率的擠壓次數下,即造成該隔膜片70的底面位置P是最早產生破裂的位置,並也導致整個五增壓腔隔膜泵無法再正常作動及減少其使用壽命的主要原因,故如何免除隔膜片70活塞作動區74的底面,因受到圓柱擺輪52高頻率頂推擠壓所造成容易破裂的缺失,乃成為一迫切急待解決的課題。As shown in FIG. 13 and FIG. 14 , when the above-mentioned five plenum diaphragm pump is actuated, the five cylindrical balance wheels 52 are pushed by the rotation of the tilting eccentric cam 40, and each of the diaphragm plates 70 is pushed up and pushed upwards. A piston actuating zone 74, which is equal to the position of the five piston actuating zones 74 on the bottom surface of the diaphragm 70, is continuously applied with an upward force F, and each time the bottom surface of the diaphragm 70 is pushed up by the force F, The downward bucking force Fs is also generated synchronously, and the magnitude distribution of the force acts on the diaphragm piece 70 on each piston actuating zone 74 (as indicated by the distribution arrow of each size rebounding force Fs in Fig. 14). The bottom surface of the diaphragm 70 at the position of the five piston actuation zones 74 is caused to be squeezed, wherein the diaphragm 70, which is in contact with the intersection of the horizontal top surface 53 and the rounded corner 57 in the cylindrical balance 52, is again provided. The bottom surface position P, which is subjected to the greatest degree of squeezing (as shown in FIG. 14), therefore, each of the diaphragms 70 is operated at a rotational speed of the output shaft 11 of the motor 10 of up to 800-1200 rpm. The bottom surface position P of the plug actuation zone 74 is subjected to at least four compressions per second, and at such a high frequency of the number of extrusions, the bottom surface position P of the diaphragm 70 is the earliest position where the crack occurs. The main reason is that the entire five-pressure diaphragm pump can no longer be operated normally and the service life thereof is reduced. Therefore, how to eliminate the bottom surface of the diaphragm actuation region 74 of the diaphragm 70 is caused by the high frequency pushing and pushing of the cylindrical balance 52. The lack of rupture has become an urgent issue to be solved.

本創作的主要目的在提供一種「五增壓腔隔膜泵的擺輪結構改良」,其是將擺輪座中每一圓柱擺輪中水平頂面上定位圓環凹槽至垂直側邊面的區域設具成向下斜面,使得五增壓腔隔膜泵的馬達出力軸旋轉作動後,五個圓柱擺輪受到傾斜偏心凸輪旋轉往上頂推活塞作動區的隔膜片底面時,其向上的作用力,會使隔膜片中定位凸環至外凸條之間的隔膜片體產生向上的斜拉狀態,藉由每一圓柱擺輪中水平頂面上定位圓環凹槽至垂直側邊面的向下斜面,可同時完全平貼支撐在該斜拉狀態的隔膜片活塞作動區底面上,而不會對隔膜片活塞作動區底面產生〝擠壓〞的現象,故可完全消除習知五增壓腔隔膜泵中圓柱擺輪的倒圓角,對隔膜片活塞作動區底面高頻率擠壓所造成容易破裂的缺失,進而能大幅提高隔膜片承受圓柱擺輪高頻率頂推作用的耐受度,並而有效延長整個五增壓腔隔膜泵的使用壽命。The main purpose of this creation is to provide a "improvement of the balance of the five-pilot diaphragm pump", which is to position the annular groove on the horizontal top surface of each cylindrical balance in the balance seat to the vertical side surface. The area is set to a downward slope, so that after the motor output shaft of the five-pilot diaphragm pump rotates, the five cylindrical balance wheels are subjected to the tilting eccentric cam rotation to push up the bottom surface of the diaphragm of the piston actuation region, and its upward action The force causes the diaphragm body between the positioning cam ring and the outer rib in the diaphragm to be in an upwardly inclined state, and the annular groove is positioned on the horizontal top surface of each cylindrical balance to the vertical side surface. The downward inclined surface can be completely flatly supported on the bottom surface of the diaphragm actuating region of the diaphragm in the diagonally pulled state, and the squeezing and squeezing of the bottom surface of the diaphragm piston working area can be completely eliminated, so that the conventional five-increase can be completely eliminated. The rounding of the cylindrical balance wheel in the diaphragm pump of the pressure chamber is easy to break the high frequency extrusion of the bottom surface of the diaphragm piston working area, which can greatly improve the tolerance of the diaphragm piece to the high frequency pushing effect of the cylindrical balance wheel. And effective Five entire length pressurizing chamber diaphragm life.

本創作的另一目的在提供一種「五增壓腔隔膜泵的擺輪結構改良」,其是將擺輪座中每一圓柱擺輪中水平頂面上定位圓環凹槽至垂直側邊面的區域設具成向下斜面,使得五增壓腔隔膜泵的馬達出力軸旋轉作動後,五個圓柱擺輪受到傾斜偏心凸輪旋轉往上頂推活塞作動區的隔膜片底 面時,其向上的作用力,會使隔膜片中定位凸環至外凸條之間的隔膜片體產生向上的斜拉狀態,藉由每一圓柱擺輪中水平頂面上定位圓環凹槽至垂直側邊面的向下斜面,可同時完全平貼支撐在該斜拉狀態的隔膜片底面上,而不會對隔膜片活塞作動區底面產生〝擠壓〞的現象,使得隔膜片受到向上作用力後,其同步產生的反彈作用力大幅減少,故能有效降低馬達的工作電流負載及工作溫度,進而對馬達軸承內的潤滑油不會造成高溫蒸乾所導致潤滑不佳產生異音的缺失,除可確保隔膜增壓泵內的所有軸承正常運轉平順外,更因馬達工作電流降低而減少電力電費的支出,同時兼具延長整個隔膜增壓泵的使用壽命等多重效益。Another object of the present invention is to provide an "improvement of the balance structure of a five-charged diaphragm pump", which is to position the annular groove on the horizontal top surface of each cylindrical balance in the balance seat to the vertical side surface. The area is set to a downward slope, so that after the motor output shaft of the five-pressure diaphragm pump is rotated, the five cylindrical balance wheels are rotated by the inclined eccentric cam to push up the diaphragm bottom of the piston actuation region. In the case of the surface, the upward force causes the diaphragm piece between the positioning cam ring and the outer rib in the diaphragm to be in an upwardly inclined state, and the annular top surface is positioned on the horizontal top surface of each of the cylindrical balance wheels. The downward slope of the groove to the vertical side surface can be completely flatly supported on the bottom surface of the diaphragm piece in the diagonally pulled state without causing squeezing and squeezing of the diaphragm bottom surface of the diaphragm piece, so that the diaphragm piece is subjected to After the upward force, the synchronous rebound force is greatly reduced, so the working current load and the working temperature of the motor can be effectively reduced, and the lubricating oil in the motor bearing does not cause high temperature evaporation, resulting in poor lubrication. The lack of this, in addition to ensuring that all the bearings in the diaphragm booster pump are running smoothly, and reducing the power and electricity expenses due to the reduced operating current of the motor, and at the same time, have multiple benefits such as extending the service life of the entire diaphragm booster pump.

1‧‧‧固定螺絲1‧‧‧ fixing screws

2‧‧‧固定螺栓2‧‧‧ fixing bolts

3‧‧‧螺帽3‧‧‧ nuts

10‧‧‧馬達10‧‧‧ motor

11‧‧‧出力軸11‧‧‧Output shaft

20‧‧‧泵頭蓋20‧‧‧ pump head cover

21‧‧‧進水口21‧‧‧ Inlet

22‧‧‧出水口22‧‧‧Water outlet

23、33、63‧‧‧固定穿孔23, 33, 63 ‧ ‧ fixed perforation

24‧‧‧階狀槽24‧‧‧ stepped trough

25‧‧‧凸圓環25‧‧‧ convex ring

26‧‧‧增壓腔室26‧‧‧Booster chamber

27‧‧‧高壓水室27‧‧‧High pressure water room

30‧‧‧馬達前蓋30‧‧‧Motor front cover

31‧‧‧軸承31‧‧‧ bearing

32‧‧‧上凸圓環32‧‧‧Upper convex ring

40‧‧‧傾斜偏心凸輪40‧‧‧Slanted eccentric cam

41‧‧‧軸孔41‧‧‧Axis hole

50、500‧‧‧擺輪座50,500‧‧‧wheel seat

51‧‧‧擺輪軸承51‧‧‧balance bearing

52、502‧‧‧圓柱擺輪52, 502‧‧ ‧ cylindrical balance wheel

53、503‧‧‧水平頂面53, 503‧‧‧ horizontal top

54、514‧‧‧螺紋孔54,514‧‧‧Threaded holes

55、505、515‧‧‧定位圓環凹槽55, 505, 515‧‧‧ positioning ring groove

56‧‧‧垂直側邊面56‧‧‧Vertical side faces

57‧‧‧倒圓角57‧‧‧round

58、508、526‧‧‧向下斜面58,508, 526‧‧‧ downward slope

60‧‧‧泵頭座60‧‧‧ pump head

61‧‧‧作動穿孔61‧‧‧Actuation perforation

62‧‧‧下凸圓環62‧‧‧Under convex ring

70‧‧‧隔膜片70‧‧‧ Diaphragm

71‧‧‧外凸條71‧‧‧Outer ribs

72‧‧‧內凸條72‧‧‧ inside ribs

73‧‧‧凸肋73‧‧‧ ribs

74‧‧‧活塞作動區74‧‧‧Piston action zone

75‧‧‧中央穿孔75‧‧‧Central perforation

76‧‧‧定位凸環塊76‧‧‧ positioning convex ring block

80‧‧‧活塞推塊80‧‧‧Piston push block

81‧‧‧階梯孔81‧‧‧step hole

90‧‧‧活塞閥體90‧‧‧ piston valve body

91‧‧‧環凸條91‧‧‧ ring ribs

92‧‧‧排水座92‧‧‧Drainage seat

93‧‧‧定位孔93‧‧‧Positioning holes

94‧‧‧止逆膠墊94‧‧‧Reverse rubber pad

95‧‧‧排水孔95‧‧‧Drainage holes

96‧‧‧進水座96‧‧‧Water inlet

97‧‧‧進水孔97‧‧‧ water inlet hole

98‧‧‧活塞片98‧‧‧Pneumatic blades

506、522‧‧‧向內傾斜側邊面506, 522‧‧‧Inwardly inclined side faces

511‧‧‧圓柱座511‧‧‧Cylinder seat

512‧‧‧定位平面512‧‧‧ positioning plane

513‧‧‧凸圓柱513‧‧‧ convex cylinder

521‧‧‧擺輪圓環521‧‧‧balance ring

523‧‧‧上階孔523‧‧‧Upper hole

524‧‧‧中階孔524‧‧‧Medium hole

525‧‧‧下階孔525‧‧‧lower hole

F‧‧‧作用力F‧‧‧force

Fs‧‧‧反彈作用力Fs‧‧‧Rebound force

P‧‧‧底面位置P‧‧‧ bottom position

W‧‧‧自來水W‧‧‧ tap water

Wp‧‧‧高壓水Wp‧‧‧High pressure water

圖1:係習知五增壓腔隔膜泵的立體組合圖。Figure 1: A three-dimensional combination of the conventional five-pressure diaphragm pump.

圖2:係習知五增壓腔隔膜泵的立體分解圖。Figure 2: An exploded perspective view of a conventional five-pressure diaphragm pump.

圖3:係習知五增壓腔隔膜泵中圓柱擺輪的立體圖。Figure 3: is a perspective view of a cylindrical balance wheel in a conventional five-pressure diaphragm pump.

圖4:係圖3中4-4線的剖面圖。Figure 4 is a cross-sectional view taken along line 4-4 of Figure 3.

圖5:係習知五增壓腔隔膜泵中泵頭座的立體圖。Figure 5: is a perspective view of a pump head seat in a conventional five-pressure diaphragm pump.

圖6:係圖5中6-6線的剖面圖。。Figure 6 is a cross-sectional view taken along line 6-6 of Figure 5. .

圖7:係習知五增壓腔隔膜泵中隔膜片的立體圖。Figure 7 is a perspective view of a diaphragm in a conventional five-pressure diaphragm pump.

圖8:係圖7中8-8線的剖面圖Figure 8: Sectional view of line 8-8 in Figure 7

圖9:係習知五增壓腔隔膜泵中隔膜片的底視圖。Figure 9 is a bottom view of a diaphragm in a conventional five plenum diaphragm pump.

圖10:係圖1中10-10線的剖面圖。Figure 10 is a cross-sectional view taken along line 10-10 of Figure 1.

圖11:係習知五增壓腔隔膜泵的作動示意圖之一。Figure 11: One of the schematic diagrams of the operation of the conventional five-pressure diaphragm pump.

圖12:係習知五增壓腔隔膜泵的作動示意圖之二。Figure 12: The second schematic diagram of the operation of the conventional five-pressure diaphragm pump.

圖13:係習知五增壓腔隔膜泵的作動示意圖之三。Figure 13: The third schematic diagram of the operation of the conventional five-pressure diaphragm pump.

圖14:係圖13中視圖a的放大視圖。Figure 14 is an enlarged view of view a in Figure 13.

圖15:係本創作第一實施例安裝於習知五增壓腔隔膜泵的立體分解圖。Figure 15 is a perspective exploded view of the first embodiment of the present invention installed in a conventional five-pressure chamber diaphragm pump.

圖16:係本創作第一實施例的立體圖。Figure 16 is a perspective view of the first embodiment of the present creation.

圖17:係圖16中17-17線的剖面圖。Figure 17 is a cross-sectional view taken along line 17-17 of Figure 16.

圖18:係本創作第一實施例安裝於習知五增壓腔隔膜泵的剖面圖。Figure 18 is a cross-sectional view showing the first embodiment of the present invention installed in a conventional five-pressure chamber diaphragm pump.

圖19:係本創作第一實施例的作動示意圖。Fig. 19 is a schematic view showing the operation of the first embodiment of the present creation.

圖20:係圖19中視圖a的放大視圖。Figure 20: is an enlarged view of view a in Figure 19.

圖21:係本創作第一實施例與習知五增壓腔隔膜泵中圓柱擺輪分別作動頂推隔膜片後的剖面比較示意圖。Fig. 21 is a schematic cross-sectional view showing the first embodiment of the present invention and the cylindrical pendulum wheel of the conventional five-pressure chamber diaphragm pump respectively actuating the diaphragm.

圖22:係本創作第二實施例的立體圖。Figure 22 is a perspective view showing a second embodiment of the present creation.

圖23:係圖22中23-23線的剖面圖。Figure 23 is a cross-sectional view taken along line 23-23 of Figure 22.

圖24:係本創作第二實施例安裝於習知五增壓腔隔膜泵的剖面圖。Figure 24 is a cross-sectional view showing a second embodiment of the present invention installed in a conventional five-pressure chamber diaphragm pump.

圖25:係本創作第二實施例的作動示意圖。Figure 25 is a schematic view showing the operation of the second embodiment of the present creation.

圖26:係圖25中視圖a的放大視圖。Figure 26: is an enlarged view of view a in Figure 25.

圖27:係本創作第二實施例與習知五增壓腔隔膜泵中圓柱擺輪分別作動頂推隔膜片後的剖面比較示意圖。Fig. 27 is a schematic cross-sectional view showing the second embodiment of the present invention and the cylindrical pendulum wheel of the conventional five-pressure chamber diaphragm pump respectively actuating the diaphragm.

圖28:係本創作第二實施例中圓柱擺輪另一實施例的立體分解圖。Figure 28 is an exploded perspective view showing another embodiment of the cylindrical balance in the second embodiment of the present invention.

圖29:係圖28中29-29線的剖面圖。Figure 29 is a cross-sectional view taken along line 29-29 of Figure 28.

圖30:係本創作第二實施例中圓柱擺輪另一實施例的立體組合圖。Figure 30 is a perspective assembled view of another embodiment of the cylindrical balance in the second embodiment of the present invention.

圖31:係圖30中31-31線的剖面圖。Figure 31 is a cross-sectional view taken along line 31-31 of Figure 30.

圖32:係本創作第二實施例中圓柱擺輪另一實施例安裝於習知五增壓腔隔膜泵的剖面圖。Fig. 32 is a cross-sectional view showing another embodiment of the cylindrical balance in the second embodiment of the present invention, which is mounted on a conventional five-pressure diaphragm pump.

圖33:係本創作第二實施例中圓柱擺輪另一實施例安裝於習知五增壓腔隔膜泵的作動示意圖。Fig. 33 is a schematic view showing the operation of another embodiment of the cylindrical balance in the second embodiment of the present invention, which is mounted on a conventional five-pressure diaphragm pump.

圖34:係圖33中視圖a的放大視圖。Figure 34: is an enlarged view of view a in Figure 33.

圖35:係本創作第二實施例中圓柱擺輪另一實施例與習知五增壓腔隔膜泵中圓柱擺輪分別作動頂推隔膜片後的剖面比較示意圖。Fig. 35 is a cross-sectional view showing a comparison of another embodiment of the cylindrical balance wheel in the second embodiment of the present invention and a cylindrical balance wheel in the conventional five-pressure diaphragm pump, respectively.

如圖15至圖18所示,為本創作「五增壓腔隔膜泵的擺輪結構改良」的第一實施例,其是將擺輪座50的每一圓柱擺輪52中水平頂面53上定位圓環凹槽55至垂直側邊面56的區域設具成向下斜面58。As shown in FIG. 15 to FIG. 18, the first embodiment of the "improvement of the balance structure of the five-charged diaphragm pump" is the horizontal top surface 53 of each cylindrical balance 52 of the balance seat 50. The upper positioning ring groove 55 to the vertical side surface 56 is provided with a downward slope 58.

續如圖19至圖21所示,上述本創作「五增壓腔隔膜泵的擺輪結構改良」第一實施例作動時,五個圓柱擺輪52受到傾斜偏心凸輪40旋轉往上頂推活塞作動區74的隔膜片70底面後,其向上的作用力F,會使隔膜片70中定位凸環塊76至外凸條71之間的隔膜片體產生向上的斜拉狀態,藉由該圓柱擺輪52中水平頂面53上定位圓環凹槽55至垂直側邊面56的向下斜面58,可同時完全平貼接觸並支撐在該斜拉狀態的隔膜片70活塞作動區74底面上,而不會對隔膜片70活塞作動區74底面產生〝擠壓〞的現象(如圖19及圖20所示),且該隔膜片70同步產生的反彈作用力Fs也會隨之大幅減少(如圖20中各大小反彈作用力Fs的箭頭分佈所示,將其與圖14中的各大小反彈作用力Fs比較後可知,確實本創作可使隔膜片70同步產生的反彈作用力Fs大幅減少),因此,藉由本創作圓柱擺輪52中水平頂面53上定位圓環凹槽55至垂直側邊面56的向下斜面58,除可完全消除習知五增壓腔隔膜泵中圓柱擺輪52的倒圓角57,對隔膜片70活塞作動區74底面高頻率〝擠壓〞所造成容易破裂的缺失外(如圖21中假想線部分所示),並具有將隔膜片70受到向上作用力F後,所同步產生反彈作用力Fs大幅減少的功效,使得隔膜片 70能大幅提高承受圓柱擺輪52高頻率頂推作用的耐受度,並能有效降低馬達的工作電流負載及工作溫度,進而對馬達軸承內的潤滑油不會造成高溫蒸乾所導致潤滑不佳產生異音的缺失,除可確保隔膜增壓泵內的所有軸承正常運轉平順外,更因馬達工作電流降低而減少電力電費的支出,同時兼具延長整個隔膜增壓泵的使用壽命等多重效益,將本創作安裝於習知五增壓腔隔膜泵並經由實測後的結果顯示,馬達10的工作溫度可降低至少15℃,工作電流可減少1安培以上,且隔膜片70及整個五增壓腔隔膜泵的使用壽命可增加達兩倍以上。As shown in FIG. 19 to FIG. 21, when the first embodiment of the present invention "improvement of the balance structure of the five-pilot diaphragm pump" is actuated, the five cylindrical balance wheels 52 are rotated by the tilting eccentric cam 40 to push up the piston. After the bottom surface of the diaphragm 70 of the actuating portion 74, the upward force F causes the diaphragm body between the positioning ring block 76 and the outer rib 71 in the diaphragm 70 to be inclined upwardly by the cylinder. A downward inclined surface 58 for positioning the annular groove 55 to the vertical side surface 56 on the horizontal top surface 53 of the balance wheel 52 can be completely flush contact and supported on the bottom surface of the piston actuation region 74 of the diaphragm sheet 70 in the diagonally pulled state. There is no phenomenon that the bottom surface of the diaphragm 70 actuation region 74 is crushed (as shown in FIGS. 19 and 20), and the rebound force Fs generated by the diaphragm 70 is also greatly reduced ( As shown by the arrow distribution of the resilience force Fs of each size in FIG. 20, it is known that the repulsive force Fs generated by the diaphragm 70 is greatly reduced by comparing it with the reversing force Fs of each size in FIG. ), therefore, by positioning the circle on the horizontal top surface 53 of the present cylindrical balance 52 The downward slope 58 of the groove 55 to the vertical side surface 56 can completely eliminate the rounding 57 of the cylindrical balance 52 in the conventional five-pressure diaphragm pump, and the bottom surface of the diaphragm 70 is activated by a high frequency. The squeezing flaw causes the rupture of the rupture (as shown by the imaginary line portion in Fig. 21), and has the effect of greatly reducing the rebound force Fs when the diaphragm 70 is subjected to the upward force F, so that the diaphragm 70 can greatly improve the tolerance of the high-frequency pushing action of the cylindrical balance wheel 52, and can effectively reduce the working current load and working temperature of the motor, and thus the lubricating oil in the motor bearing will not cause high-temperature evaporation to cause lubrication. The lack of good noise, in addition to ensuring that all the bearings in the diaphragm booster pump are running smoothly, and reducing the power and electricity expenses due to the reduced operating current of the motor, and at the same time extending the service life of the entire diaphragm booster pump. Benefits, the installation of this creation in the conventional five plenum diaphragm pump and through the measured results show that the operating temperature of the motor 10 can be reduced by at least 15 ° C, the operating current can be reduced by more than 1 amp, and the diaphragm 70 and the entire five increase The service life of the diaphragm pump can be increased by more than two times.

如圖22至圖24所示,為本創作「五增壓腔隔膜泵的擺輪結構改良」的第二實施例,其是將擺輪座500中每一圓柱擺輪502的直徑加大,但仍小於泵頭座60中作動穿孔61的內徑,並將其側邊面設具成向內傾斜側邊面506,且每一圓柱擺輪502中水平頂面503上定位圓環凹槽505至該向內傾斜側邊面506的區域設具成向下斜面508。As shown in FIG. 22 to FIG. 24, in the second embodiment of the present invention, "the improvement of the balance structure of the five-charged diaphragm pump" is to increase the diameter of each of the cylindrical balances 502 in the balance wheel holder 500. However, it is still smaller than the inner diameter of the actuating perforation 61 in the pump head 60, and the side surface thereof is provided with an inwardly inclined side surface 506, and the annular groove is positioned on the horizontal top surface 503 of each cylindrical balance 502. The region 505 to the inwardly inclined side surface 506 is provided with a downward slope 508.

續如圖25至圖27所示,上述本創作「五增壓腔隔膜泵的擺輪結構改良」第二實施例作動時,五個圓柱擺輪502受到傾斜偏心凸輪40旋轉往上頂推活塞作動區74的隔膜片70底面時,其向上的作用力F,會使隔膜片70中定位凸環塊76至外凸條71之間的隔膜片體產生向上的斜拉狀態,藉由該圓柱擺輪502中水平頂面503上定位圓環凹槽505至向內傾斜側邊面506的向下斜面508,可同時完全平貼接觸並支撐在該斜拉狀態的隔膜片70底面上,而不會對隔膜片70活塞作動區74底面產生〝擠壓〞的現象(如圖25及圖26所示),且該隔膜片70同步產生的反彈作用力Fs也會隨之大幅減少(如圖26中各大小反彈作用力Fs的箭頭分佈所示),而向內傾斜側邊面506的設 計結構,可因圓柱擺輪502直徑加大後,其在作動向上頂推位移時,能避免碰接到泵頭座60中作動穿孔61的孔壁面,因此,藉由本創作圓柱擺輪502中水平頂面503上定位圓環凹槽505至向內傾斜側邊面506的向下斜面508,除可完全消除習知五增壓腔隔膜泵中圓柱擺輪502的倒圓角57對隔膜片70活塞作動區74底面產生〝擠壓〞的缺失外(如圖27中假想線部分所示),並具有將隔膜片70受到向上作用力F後,所同步產生反彈作用力Fs大幅減少的功效,使得隔膜片70能大幅提高承受圓柱擺輪502高頻率頂推作用的耐受度,進而有效延長整個五增壓腔隔膜泵的使用壽命。此外,由於圓柱擺輪502的直徑加大,也使得其向下斜面508的面積被加大,故能在作動時增加平貼接觸斜拉狀態隔膜片70底面的面積(如圖27中圖號A所示),並增加對反彈作用力Fs的支撐,進而再降低隔膜片70受到反彈作用力Fs的影響程度,也對隔膜片70的使用壽命產生再延長的功效。As shown in FIG. 25 to FIG. 27, when the second embodiment of the above-described "improvement of the balance structure of the five-pilot diaphragm pump" is actuated, the five cylindrical balance wheels 502 are rotated by the tilting eccentric cam 40 to push up the piston. When the bottom surface of the diaphragm 70 of the actuating portion 74 is actuated, the upward force F causes the diaphragm body between the positioning ring block 76 and the outer rib 71 in the diaphragm 70 to be inclined upwardly by the cylinder. A circular groove 505 is disposed on the horizontal top surface 503 of the balance wheel 502 to the downward slope 508 of the inwardly inclined side surface 506, and can be completely flush contact and supported on the bottom surface of the diaphragm sheet 70 in the diagonally inclined state, and The phenomenon that the bottom surface of the diaphragm 70 actuation region 74 is not crushed (as shown in FIGS. 25 and 26) is not generated, and the rebound force Fs generated by the diaphragm 70 is also greatly reduced (as shown in the figure). The arrow distribution of each size rebound force Fs is shown in 26), and the side surface 506 is inclined inward. The meter structure can be prevented from hitting the hole wall surface of the pump head 60 to actuate the through hole 61 when the diameter of the cylindrical balance wheel 502 is increased, so that the cylindrical balance wheel 502 is created by the present invention. The annular groove 505 is positioned on the horizontal top surface 503 to the downward slope 508 of the inwardly inclined side surface 506, except that the round 57 of the cylindrical balance 502 in the conventional five-pressure diaphragm pump can be completely eliminated. The bottom surface of the 70-piston actuation zone 74 is devoid of the defect of the squeezing squeezing (as shown by the imaginary line portion in Fig. 27), and has the effect of substantially reducing the rebound force Fs when the diaphragm 70 is subjected to the upward force F. Therefore, the diaphragm 70 can greatly improve the tolerance of the high-frequency pushing action of the cylindrical balance 502, thereby effectively extending the service life of the entire five-pressure diaphragm pump. In addition, since the diameter of the cylindrical balance 502 is increased, the area of the downward inclined surface 508 is also increased, so that the area of the bottom surface of the diaphragm sheet 70 which is in contact with the obliquely pulled state can be increased during the operation (as shown in FIG. 27). A shows), and increases the support of the rebound force Fs, thereby reducing the degree of influence of the diaphragm 70 on the rebound force Fs, and also prolonging the service life of the diaphragm 70.

如圖28至圖31所示,上述本創作「五增壓腔隔膜泵的擺輪結構改良」第二實施例中,該每一圓柱擺輪502可變更設具由一圓柱座511及一擺輪圓環521組成,其中,圓柱座511的圓周外緣面上設有一道定位平面512,並在頂面向上凸設有一凸圓柱513,且該凸圓柱513的頂面中央凹設有一螺紋孔514;該擺輪圓環521是套置在圓柱座511上,其外周緣面設成向內傾斜側邊面522,於頂面中央往底面方向設有相互貫通的上階孔523、中階孔524及下階孔525,其中,上階孔523的孔徑大於圓柱座511中凸圓柱513的外徑,中階孔524的內徑與圓柱座511中凸圓柱513的外徑相同,下階孔525的內徑與圓柱座511的外徑相同,另由上階孔523至向內傾斜側邊面522的區域設成向下斜面526,將擺輪圓環521套置在圓柱座511後,可在凸圓柱513 與上階孔523之間形成一定位圓環凹槽515(如圖30及圖31所示)。As shown in FIG. 28 to FIG. 31, in the second embodiment of the above-mentioned "improvement of the balance structure of the five-charged diaphragm pump", each of the cylindrical balances 502 can be changed from a cylindrical seat 511 and a pendulum. The wheel ring 521 is composed of a positioning flat 512 on the outer peripheral surface of the cylindrical seat 511, and a convex cylinder 513 is protruded from the top surface, and a concave hole is formed in the center of the top surface of the convex cylinder 513. 514; the balance ring 521 is sleeved on the cylindrical seat 511, and the outer peripheral surface thereof is disposed to be inclined toward the inner side surface 522, and the upper end hole 523 and the intermediate step are mutually penetrated in the direction from the center of the top surface to the bottom surface. The hole 524 and the lower hole 525 have a larger diameter than the outer diameter of the convex cylinder 513 in the cylindrical seat 511. The inner diameter of the middle hole 524 is the same as the outer diameter of the convex cylinder 513 in the cylindrical seat 511. The inner diameter of the hole 525 is the same as the outer diameter of the cylindrical seat 511, and the area from the upper step hole 523 to the inwardly inclined side surface 522 is set as a downward slope 526, and the balance ring 521 is placed on the cylindrical seat 511. Can be in convex cylinder 513 A positioning annular groove 515 is formed between the upper stepped hole 523 (as shown in FIGS. 30 and 31).

續如圖32至圖35所示,上述擺輪圓環521與圓柱座511相套合後,將隔膜片70底面的五個定位凸環塊76分別塞置入擺輪座500中五個圓柱擺輪502的定位圓環凹槽515內,再藉由固定螺絲1穿套入活塞推塊80的階梯孔81,並穿過隔膜片70中五個活塞作動區74的中央穿孔75後,可將隔膜片70及五活塞推塊80同時螺固於擺輪座500中五圓柱擺輪502的圓柱座511的螺紋孔514內(如圖32中的放大視圖所示);當馬達10的出力軸11轉動時,五個圓柱擺輪502受到傾斜偏心凸輪40旋轉往上頂推活塞作動區74的隔膜片70底面時,其向上的作用力F,會使隔膜片70中定位凸環塊76至外凸條71之間的隔膜片體產生向上的斜拉狀態,藉由該圓柱擺輪502中擺輪圓環521的定位圓環凹槽515至向內傾斜側邊面522的向下斜面526,可同時完全平貼接觸並支撐在該斜拉狀態的隔膜片70底面上,而不會對隔膜片70底面產生〝擠壓〞的現象(如圖33及圖34所示),且該隔膜片70同步產生的反彈作用力Fs也會隨之大幅減少(如圖34中各大小反彈作用力Fs的箭頭分佈所示),而向內傾斜側邊面522的設計結構,仍會因圓柱擺輪502直徑加大後,其在作動向上頂推位移時,能避免碰接到泵頭座60中作動穿孔61的孔壁面,因此,其除可完全消除習知五增壓腔隔膜泵中圓柱擺輪502的倒圓角57對隔膜片70底面產生〝擠壓〞的缺失外(如圖35中假想線部分所示),仍具有將隔膜片70受到向上作用力F後,所同步產生反彈作用力Fs大幅減少的功效,使得隔膜片70能大幅提高承受圓柱擺輪502高頻率頂推作用的耐受度,進而有效延長整個五增壓腔隔膜泵的使用壽命,且除了與上述第二實施例所具有的功效完全相同外,該具有向內傾斜側邊面522與向下斜面526的擺輪圓環 521,在製作時必須考慮脫膜的可行性,故將其與擺輪座500分開來製作,可節省製造的成本,而圓柱座511則可與擺輪座500以一體成型方式來製作,再將兩者加以組合成圓柱擺輪502,因此,此一結構設計完全具有符合工業大量生產及節省整體製造成本的雙重效益。As shown in FIG. 32 to FIG. 35, after the balance ring 521 is engaged with the cylindrical seat 511, the five positioning convex ring blocks 76 on the bottom surface of the diaphragm 70 are respectively inserted into the five cylinders of the balance wheel holder 500. The positioning ring 502 of the balance wheel 502 is inserted into the stepped hole 81 of the piston push block 80 by the fixing screw 1 and passes through the central through hole 75 of the five piston actuating regions 74 of the diaphragm 70. The diaphragm piece 70 and the five-piston push block 80 are simultaneously screwed into the threaded holes 514 of the cylindrical seat 511 of the five-cylinder balance 502 in the balance wheel holder 500 (as shown in an enlarged view in FIG. 32); when the output of the motor 10 is output When the shaft 11 rotates, when the five cylindrical balance wheels 502 are rotated by the inclined eccentric cam 40 to push up the bottom surface of the diaphragm 70 of the piston actuating region 74, the upward force F thereof causes the convex ring block 76 to be positioned in the diaphragm 70. The diaphragm body between the outer ribs 71 produces an upwardly inclined state by the positioning annular groove 515 of the balance ring 521 of the cylindrical balance 502 to the downward slope of the inwardly inclined side surface 522. 526, can be completely flat contact at the same time and supported on the bottom surface of the diaphragm sheet 70 in the diagonally pulled state without squeezing the bottom surface of the diaphragm sheet 70 The phenomenon of 〞 (as shown in FIGS. 33 and 34), and the rebound force Fs generated by the diaphragm 70 is also greatly reduced (as shown by the arrow distribution of the rebound force Fs of each size in FIG. 34), The design structure of the inwardly inclined side surface 522 can still avoid the impact on the wall surface of the pumping head 60 to actuate the perforation 61 when the diameter of the cylindrical balance 502 is increased. Therefore, in addition to completely eliminating the lack of the squeezing flaw of the bottom surface of the diaphragm 70 in the conventional five plenum diaphragm pump, the rounded corner 57 of the cylindrical balance 502 (shown as an imaginary line in FIG. 35), After the diaphragm 70 is subjected to the upward force F, the rebound force Fs is synchronously reduced, so that the diaphragm 70 can greatly improve the tolerance of the cylindrical balance 502 to the high frequency pushing effect, thereby effectively extending the diaphragm 70. The service life of the entire five plenum diaphragm pump, and having the same effect as the second embodiment described above, the balance ring having the inwardly inclined side surface 522 and the downward slope 526 521, the feasibility of stripping must be considered in the production, so it can be made separately from the balance wheel holder 500, which can save the manufacturing cost, and the cylindrical seat 511 can be made integrally with the balance wheel holder 500, and then The two are combined into a cylindrical balance 502. Therefore, this structural design has the dual benefits of industrial mass production and overall manufacturing cost savings.

綜上所述,本創作以最簡易的圓柱擺輪改良構造,來達成延長五增壓腔隔膜泵中隔膜片的使用壽命,並使整個五增壓腔隔膜泵的使用壽命亦隨之增加達到原來的兩倍以上,非常具有高度產業利用性及實用性,並符合專利的要件,乃依法提出申請。In summary, this creation uses the simplest cylindrical balance wheel to improve the service life of the diaphragm in the five-pilot diaphragm pump, and the service life of the entire five-pilot diaphragm pump is also increased. More than twice the original, very highly industrially usable and practical, and in line with the requirements of the patent, is to apply according to law.

50‧‧‧擺輪座50‧‧‧wheel seat

51‧‧‧擺輪軸承51‧‧‧balance bearing

52‧‧‧圓柱擺輪52‧‧‧Cylindrical balance wheel

53‧‧‧水平頂面53‧‧‧ horizontal top surface

54‧‧‧螺紋孔54‧‧‧Threaded holes

55‧‧‧定位圓環凹槽55‧‧‧ positioning ring groove

56‧‧‧垂直側邊面56‧‧‧Vertical side faces

58‧‧‧向下斜面58‧‧‧ downward slope

Claims (3)

一種「五增壓腔隔膜泵的擺輪結構改良」,係包括:一馬達;一馬達前蓋,其中央嵌固有一軸承,並由馬達的出力軸穿置,於外周緣凸設有一圈上凸圓環,且在該上凸圓環的內緣面與外緣面上設有數個固定穿孔;一傾斜偏心凸輪,其中央貫穿有一軸孔,並套固於馬達的出力軸上;一擺輪座,其底部中央嵌固有一擺輪軸承,並套置在傾斜偏心凸輪上,其座體的頂面等距間隔排列凸設有五個圓柱擺輪,每一圓柱擺輪的水平頂面凹設有一螺紋孔,並在該螺紋孔的外圍再凹設有一圈定位圓環凹槽;一泵頭座,係套蓋於馬達前蓋的上凸圓環上,其頂面穿設有五個等距間隔且大於擺輪座中五個圓柱擺輪外徑的作動穿孔,使五個圓柱擺輪可穿置於五個作動穿孔內,又其底面向下設有一圈下凸圓環,該下凸圓環的尺度與馬達前蓋的上凸圓環尺度相同,另靠近外周緣的頂面往下凸圓環方向,再穿設有數個固定穿孔;一隔膜片,係置於泵頭座的頂面上,由半硬質彈性材料射出成型,其最外周緣頂面上環設有兩圈相平行對置的外凸條及內凸條,並由頂面中央位置處輻射出有五道與該內凸條相接連之凸肋,使該五道凸肋與內凸條之間,被間隔出有五個活塞作動區,而各活塞作動區相對應於擺輪座中各圓柱擺輪頂面的螺紋孔位置上,又各穿設有一中央穿孔,並在位於每一中央穿孔的隔膜片底面凸設有一圈定位凸環塊;五活塞推塊,係分別置放於隔膜片的五個活塞作動區內,每一活塞推塊上貫穿設有一階梯孔,將隔膜片底面的五個定位凸環塊分別塞置入擺輪座中五個圓柱擺輪的定位圓環凹槽內,再以固定螺絲穿套入活塞推塊的階梯孔,並穿過隔膜片中五個活塞作動區的中央穿孔後,可將隔膜片及五活塞推塊同時螺固於擺輪座中五圓柱擺輪的螺紋孔內;一活塞閥體,係套置於隔膜片上,其底部外周緣側面向下凸設有一 圈環凸條,可塞置入隔膜片中外凸條與內凸條之間的空隙,在朝向泵頭蓋方向的中央位置設有一頂面具有凹弧面的圓形排水座,並於排水座的中央穿設有一定位孔,可供一T型的止逆膠墊穿入固定,另以該定位孔為中心各間隔72度夾角所形成的五個區域位置上,各穿設有數個排水孔,且對應該五個區域排水孔的排水座外圍面上,又分別接設有相互間隔72度夾角排列且開口均朝下的五個進水座,在每一進水座上又穿設有數個進水孔,並在每一進水座的中央穿置有一倒立T型的活塞片;及一泵頭蓋,係蓋設於泵頭座上,並將隔膜片及活塞閥體包覆,其外緣面設有一進水口、一出水口及數個固定穿孔,在內緣面的底部環設有一階狀槽,可將隔膜片及活塞閥體互相疊合後的組合體外緣,密貼在該階狀槽上,另在其內緣面中央設有一圈凸圓環;其特徵在於:該擺輪座的每一圓柱擺輪中水平頂面上定位圓環凹槽至垂直側邊面的區域設具成向下斜面。A "improvement of the balance structure of a five-charged diaphragm pump" includes: a motor; a motor front cover having a bearing embedded in the center and being placed by the output shaft of the motor, and a circle is formed on the outer circumference. a convex ring, and a plurality of fixed perforations are provided on the inner edge surface and the outer edge surface of the upper convex ring; a tilting eccentric cam has a shaft hole penetrating through the center thereof and is sleeved on the output shaft of the motor; The wheel base has a pendulum wheel bearing embedded in the center of the bottom and is sleeved on the inclined eccentric cam. The top surface of the seat body is equidistantly spaced and arranged with five cylindrical balance wheels, and the horizontal top surface of each cylindrical balance wheel a threaded hole is formed in the recess, and a ring of positioning ring groove is further recessed on the periphery of the threaded hole; a pump head seat is sleeved on the upper convex ring of the motor front cover, and the top surface thereof is provided with five The actuating perforations are equally spaced and larger than the outer diameters of the five cylindrical balance wheels in the balance wheel seat, so that the five cylindrical balance wheels can be placed in the five actuating perforations, and the bottom surface is provided with a downward convex ring. The dimension of the lower convex ring is the same as that of the upper convex ring of the motor front cover, and is close to the outer circumference. The top surface is convex downward direction, and then several fixed perforations are provided; a diaphragm piece is placed on the top surface of the pump head seat, and is formed by semi-rigid elastic material, and the outermost peripheral edge is provided with two rings on the top surface. The outer ribs and the inner ribs are parallel to each other, and five ribs are connected from the central portion of the top surface to the ribs, so that the ribs and the inner ribs are between the ribs and the inner ribs. There are five piston actuation zones spaced apart, and each piston actuation zone corresponds to the threaded hole position of the top surface of each cylindrical balance in the balance wheel seat, and each has a central perforation and is located at each central perforation. The bottom surface of the diaphragm is convexly provided with a ring of positioning convex ring blocks; the five-piston pushing block is respectively placed in the five piston actuating regions of the diaphragm piece, and a stepped hole is formed through each piston push block, and the bottom surface of the diaphragm piece is five The positioning convex ring blocks are respectively inserted into the positioning ring grooves of the five cylindrical balance wheels in the balance wheel seat, and then inserted into the stepped holes of the piston pushing block by the fixing screws, and actuated through the five pistons in the diaphragm piece. After the central perforation of the zone, the diaphragm piece and the five-piston push block can be screwed together at the same time. Five cylindrical wheel base balance wheel threaded hole; a piston valve, based on a diaphragm disposed sleeve, an outer peripheral edge of the bottom side is provided with a downwardly projecting a ring-shaped rib, which can be inserted into a gap between the outer rib and the inner rib in the diaphragm, and a circular drain seat having a concave curved surface at a central position facing the pump head cover, and is disposed on the drain seat The center is provided with a positioning hole for a T-shaped anti-reverse rubber pad to be inserted and fixed, and at the five regional positions formed by the positioning holes at an angle of 72 degrees, each of which is provided with a plurality of drainage holes. And on the outer surface of the drainage seat corresponding to the five regional drainage holes, five inlet seats arranged at an angle of 72 degrees apart and with the openings facing downward are respectively connected, and several inlets are placed on each inlet seat. a water inlet hole, and an inverted T-shaped piston piece is disposed in the center of each water inlet seat; and a pump head cover is disposed on the pump head seat, and the diaphragm piece and the piston valve body are covered, The edge surface is provided with a water inlet, a water outlet and a plurality of fixed perforations, and the bottom ring of the inner edge surface is provided with a stepped groove, and the outer edge of the composite surface of the diaphragm piece and the piston valve body can be superposed on each other. a stepped groove, and a ring of convex rings at the center of the inner edge surface; the feature is: the pendulum Each seat balance cylindrical positioning annular groove to the horizontal plane perpendicular to the top surface of the side edge region is provided with a downward slope. 如申請專利範圍第1項所述之「五增壓腔隔膜泵的擺輪結構改良」,其中,該擺輪座中每一圓柱擺輪的直徑變更加大,但仍小於泵頭座中作動穿孔的內徑,並將其側邊面設具成向內傾斜側邊面,且該每一圓柱擺輪中水平頂面上定位圓環凹槽至該向內傾斜側邊面的區域設具成向下斜面。As described in the first paragraph of the patent application, "the improvement of the balance structure of the five-pressure diaphragm pump", wherein the diameter of each cylindrical balance in the balance seat is changed, but still smaller than the movement in the pump head An inner diameter of the perforation, and the side surface thereof is provided with an inwardly inclined side surface, and an area of the annular top surface of the cylindrical balance wheel is positioned to the inwardly inclined side surface Beveled down. 如申請專利範圍第2項所述之「五增壓腔隔膜泵的擺輪結構改良」,其中,該每一圓柱擺輪變更設成由一圓柱座及一擺輪圓環組成,其中,該圓柱座的圓周外緣面上設有一道定位平面,並在頂面向上凸設有一凸圓柱,且該凸圓柱的頂面中央凹設有一螺紋孔;該擺輪圓環是套置在圓柱座上,其外周緣面設成向內傾斜側邊面,並於頂面中央往底面方向設有相互貫通的上階孔、中階孔及下階孔,其中,上階孔的孔徑大於圓柱座中凸圓柱的外徑,中階孔的內徑與圓柱座中凸圓柱的外徑相同,下階孔的內徑與圓柱座的外徑相同,另由上階孔至向內傾斜側邊面的區域設成向下斜面,使該擺輪圓環套置在圓柱座後,可在圓柱座的凸圓柱與擺輪圓環的上階孔之間形成一定位圓環凹槽。The improvement of the balance structure of the five-pilot diaphragm pump according to the second aspect of the patent application, wherein each of the cylindrical balances is changed to be composed of a cylindrical seat and a balance ring, wherein a circumferential positioning surface of the cylindrical seat is provided with a positioning plane, and a convex cylinder is convexly protruded from the top surface, and a concave hole is formed in a central portion of the top surface of the convex cylinder; the balance ring is sleeved on the cylindrical seat The outer peripheral surface is formed to be inclined inwardly to the side surface, and the upper end hole, the middle step hole and the lower step hole are mutually penetrated in the direction of the bottom surface from the center of the top surface, wherein the upper hole has a larger aperture than the cylindrical seat The outer diameter of the convex cylinder, the inner diameter of the middle hole is the same as the outer diameter of the convex cylinder in the cylindrical seat, the inner diameter of the lower hole is the same as the outer diameter of the cylindrical seat, and the upper side hole is inclined to the inner side surface. The area is set to a downward slope, so that the balance ring is placed behind the cylindrical seat, and a positioning annular groove can be formed between the convex cylinder of the cylindrical seat and the upper hole of the balance ring.
TW103208782U 2014-05-20 2014-05-20 Improved balance wheel structure of diaphragm pump with five booster cavities TWM492964U (en)

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