TW201606356A - Anti-glare-layer substrate and article - Google Patents

Anti-glare-layer substrate and article Download PDF

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TW201606356A
TW201606356A TW104112890A TW104112890A TW201606356A TW 201606356 A TW201606356 A TW 201606356A TW 104112890 A TW104112890 A TW 104112890A TW 104112890 A TW104112890 A TW 104112890A TW 201606356 A TW201606356 A TW 201606356A
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Taiwan
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layer
substrate
cerium oxide
glare
coating liquid
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TW104112890A
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Chinese (zh)
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Satoshi Mototani
Yoshimi Otani
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Asahi Glass Co Ltd
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Optical Elements Other Than Lenses (AREA)
  • Surface Treatment Of Glass (AREA)
  • Liquid Crystal (AREA)

Abstract

Provided are: an anti-glare-layer substrate provided with an anti-glare layer that is excellent in terms of the balance among an antiglare effect, a transmittance improvement effect, and mechanical strength; and an article using the anti-glare-layer substrate. An anti-glare-layer substrate is provided with a transparent substrate and an anti-glare layer and is characterized in that the refractive index of the anti-glare layer is 1.25-1.45, that an arithmetic mean roughness (Ra) of a surface of the anti-glare layer is 0.05-0.25 [mu]m, and that the anti-glare layer contains solid silica particles in the form of chains.

Description

附防眩層之基材及物品 Substrate and article with anti-glare layer 發明領域 Field of invention

本發明係有關於一種附防眩層之基材及使用其之物品。 The present invention relates to a substrate with an anti-glare layer and articles using the same.

發明背景 Background of the invention

在配置於各種機器(例如電視、個人電腦、智慧型手機、行動電話等)之影像顯示裝置(例如液晶顯示器、有機EL顯示器、電漿顯示器等)中,室內照明(例如螢光燈等)、太陽光等外光一旦映射到顯示面,可能會因為反射像而讓可見性降低。 In image display devices (such as liquid crystal displays, organic EL displays, plasma displays, etc.) that are placed on various devices (such as televisions, personal computers, smart phones, mobile phones, etc.), indoor lighting (such as fluorescent lights, etc.) Once the external light such as sunlight is mapped to the display surface, the visibility may be lowered due to the reflected image.

為了抑制外光之映射,一般會對構成影像顯示裝置之顯示面的透明基材施行防眩處理(antiglare treatment)。以防眩處理來說,習知周知為於透明基材之光入射面形成凹凸之處理。但,在該處理中,若為了提高防眩效果而加大凹凸(即,使表面粗化),便有影像解析度降低之問題、及霧度變大而使影像對比降低等之問題。 In order to suppress the mapping of external light, an antiglare treatment is generally performed on the transparent substrate constituting the display surface of the image display device. In the case of anti-glare treatment, it is known to form a process of forming irregularities on the light incident surface of a transparent substrate. However, in this process, if the unevenness is increased (that is, the surface is roughened) in order to improve the antiglare effect, there is a problem that the image resolution is lowered, and the haze is increased to lower the image contrast.

針對前述問題,有一文獻提議利用噴霧法將含有烷氧矽烷之水解物及空心SiO2微粒子的塗佈液塗佈至基材上,來製造具有折射率1.45以下且表面粗度0.04~0.17μm 之防眩層的物品之方法(參照專利文獻1)。專利文獻1中記載的防眩層因為基質為低折射率,所以即使表面粗度很小,依舊具有優異的防眩效果。 In view of the foregoing problems, there is a proposal to apply a coating liquid containing a hydrooxane of alkoxysilane and a hollow SiO 2 microparticle to a substrate by a spray method to produce a refractive index of 1.45 or less and a surface roughness of 0.04 to 0.17 μm. A method of an article of an anti-glare layer (refer to Patent Document 1). Since the antiglare layer described in Patent Document 1 has a low refractive index, it has an excellent antiglare effect even if the surface roughness is small.

先前技術文獻 Prior technical literature 專利文獻 Patent literature

專利文獻1:日本特開2009-058640號公報 Patent Document 1: Japanese Patent Laid-Open Publication No. 2009-058640

發明概要 Summary of invention

但,在專利文獻1中並未考慮到兼顧基材的穿透率提升及充分的防眩效果。 However, Patent Document 1 does not consider the improvement in the transmittance of the substrate and the sufficient anti-glare effect.

本發明人等針對專利文獻1之方法中為了獲得穿透率的提升效果增加空心SiO2微粒子之含量而造成降低防眩層之折射率的部分進行研討,結果發現一旦增加空心SiO2微粒子之含量,便有降低耐摩耗性等機械強度之問題。又,空心SiO2微粒子作為低折射率材屬高價材,含量之增大會招致材料成本之增大。 The inventors of the present invention have studied the portion of the method of Patent Document 1 in order to increase the content of the hollow SiO 2 microparticles in order to obtain the effect of improving the transmittance, and to reduce the refractive index of the antiglare layer, and found that once the content of the hollow SiO 2 microparticles is increased. There is a problem of reducing the mechanical strength such as abrasion resistance. Further, the hollow SiO 2 fine particles are high-priced materials as low-refractive-index materials, and an increase in the content causes an increase in material cost.

本發明目的在於提供一種附防眩層之基材及使用其之物品,該附防眩層之基材具備防眩效果、穿透率提升效果及機械強度平衡優異的防眩層。 An object of the present invention is to provide a substrate with an anti-glare layer and an article for use thereof, which has an anti-glare effect, an effect of improving the transmittance, and an anti-glare layer excellent in mechanical strength balance.

本發明具有以下態樣。 The present invention has the following aspects.

[1]一種附防眩層之基材,具備透明基材及形成於前述透明基材上之防眩層,其特徵在於: 前述防眩層之折射率為1.25~1.45,前述防眩層表面之算術平均粗度Ra為0.05~0.25μm,且前述防眩層含有鏈狀實心二氧化矽粒子。 [1] A substrate with an anti-glare layer, comprising: a transparent substrate; and an anti-glare layer formed on the transparent substrate, wherein: The antiglare layer has a refractive index of 1.25 to 1.45, an arithmetic mean roughness Ra of the surface of the antiglare layer is 0.05 to 0.25 μm, and the antiglare layer contains chain solid cerium oxide particles.

[2]如[1]之附防眩層之基材,其中相對於前述防眩層之總質量,前述防眩層中之前述鏈狀實心二氧化矽粒子含量為50~80質量%。 [2] The substrate with an anti-glare layer according to [1], wherein the content of the chain-shaped solid cerium oxide particles in the anti-glare layer is 50 to 80% by mass based on the total mass of the anti-glare layer.

[3]如[1]或[2]之附防眩層之基材,其中前述鏈狀實心二氧化矽粒子之平均凝聚粒徑為5~300nm。 [3] The substrate with an anti-glare layer of [1] or [2], wherein the chain-shaped solid ceria particles have an average agglomerated particle diameter of 5 to 300 nm.

[4]如[1]~[3]中任一項之附防眩層之基材,其中前述防眩層係由塗佈液形成之層,該塗佈液含有前述鏈狀實心二氧化矽粒子、二氧化矽系基質前驅物及液狀介質。 [4] The substrate with an anti-glare layer according to any one of [1] to [3] wherein the anti-glare layer is a layer formed of a coating liquid containing the aforementioned chain-shaped solid ceria. Particles, cerium oxide matrix precursors and liquid media.

[5]如[4]之附防眩層之基材,其中前述塗佈液更含有萜烯化合物。 [5] The substrate with an anti-glare layer according to [4], wherein the coating liquid further contains a terpene compound.

[6]一種物品,其含有[1]~[5]中任一項之附防眩層之基材。 [6] An article comprising the substrate with an anti-glare layer according to any one of [1] to [5].

依據本發明,可提供一種附防眩層之基材及使用其之物品,且該附防眩層之基材具備防眩效果、穿透率提升效果及機械強度平衡優異的防眩層。 According to the present invention, a substrate with an anti-glare layer and an article using the same can be provided, and the substrate with the anti-glare layer has an anti-glare layer excellent in anti-glare effect, transmittance improvement effect, and mechanical strength balance.

10‧‧‧附防眩層之基材 10‧‧‧Substrate with anti-glare layer

12‧‧‧透明基材 12‧‧‧Transparent substrate

14‧‧‧防眩層 14‧‧‧Anti-glare layer

圖1係示意顯示本發明附防眩層之基材之一實施形態的截面圖。 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view schematically showing an embodiment of a substrate to which an antiglare layer of the present invention is attached.

用以實施發明之形態 Form for implementing the invention

[附防眩層之基材] [Substrate with anti-glare layer]

圖1係示意顯示本發明附防眩(以下略稱為AG)層之基材之一實施形態的截面圖。 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view schematically showing an embodiment of a substrate with an antiglare (hereinafter abbreviated as AG) layer of the present invention.

本實施形態之附AG層之基材10具備透明基材12及形成於透明基材12上之AG層14。 The substrate 10 with an AG layer of the present embodiment includes a transparent substrate 12 and an AG layer 14 formed on the transparent substrate 12.

(透明基材) (transparent substrate)

透明基材12的透明係表示平均穿透80%以上之400~1100nm波長區域下之光。 The transparency of the transparent substrate 12 means light having an average wavelength of 80% or more in the wavelength range of 400 to 1100 nm.

透明基材12之形態例如可列舉板、薄膜等。 Examples of the form of the transparent substrate 12 include a plate, a film, and the like.

就透明基材12之材料而言,可舉如玻璃、樹脂等。 The material of the transparent substrate 12 may, for example, be glass or resin.

以玻璃來說,可舉如鈉鈣玻璃、硼矽酸鹽玻璃、鋁矽酸鹽玻璃、無鹼玻璃等。 Examples of the glass include soda lime glass, borosilicate glass, aluminosilicate glass, and alkali-free glass.

以樹脂來說,可舉如聚對苯二甲酸乙二酯、聚碳酸酯、三乙醯纖維素、聚甲基丙烯酸甲酯等。 Examples of the resin include polyethylene terephthalate, polycarbonate, triacetyl cellulose, polymethyl methacrylate, and the like.

透明基材12以玻璃板為佳。 The transparent substrate 12 is preferably a glass plate.

玻璃板可為藉由浮製玻板法、熔融法等成形的平滑玻璃板,亦可為藉由轉出法等形成之表面具有凹凸的模板玻璃。又,不僅可為平坦的玻璃,亦可為具有曲面形狀的玻璃。 The glass plate may be a smooth glass plate formed by a floating glass plate method, a melting method, or the like, or may be a template glass having irregularities on the surface formed by a transfer method or the like. Further, it may be not only a flat glass but also a glass having a curved shape.

玻璃板之厚度並無特別限定。例如,可使用厚度10mm以下之玻璃板。厚度愈薄,愈可壓低光之吸收,因此對以穿透率提升為目的之用途來說相當恰當。 The thickness of the glass plate is not particularly limited. For example, a glass plate having a thickness of 10 mm or less can be used. The thinner the thickness, the lower the absorption of light, so it is quite appropriate for the purpose of improving the transmittance.

玻璃為鈉鈣玻璃時,以具有下述組成者為佳。 When the glass is soda lime glass, it is preferred to have the following composition.

以氧化物基準之質量百分率表示,含有: SiO2:65~75%、Al2O3:0~10%、CaO:5~15%、MgO:0~15%、Na2O:10~20%、K2O:0~3%、Li2O:0~5%、Fe2O3:0~3%、TiO2:0~5%、CeO2:0~3%、BaO:0~5%、SrO:0~5%、B2O3:0~15%、ZnO:0~5%、ZrO2:0~5%、SnO2:0~3%、及SO3:0~0.5%。 It is expressed by the mass percentage of the oxide standard and contains: SiO 2 : 65 to 75%, Al 2 O 3 : 0 to 10%, CaO: 5 to 15%, MgO: 0 to 15%, and Na 2 O: 10 to 20 %, K 2 O: 0 to 3%, Li 2 O: 0 to 5%, Fe 2 O 3 : 0 to 3%, TiO 2 : 0 to 5%, CeO 2 : 0 to 3%, BaO: 0~ 5%, SrO: 0 to 5%, B 2 O 3 : 0 to 15%, ZnO: 0 to 5%, ZrO 2 : 0 to 5%, SnO 2 : 0 to 3%, and SO 3 : 0 to 0.5 %.

玻璃為無鹼玻璃時,以具有下述組成者為佳。 When the glass is an alkali-free glass, it is preferred to have the following composition.

以氧化物基準之質量百分率表示,含有:SiO2:39~70%、Al2O3:3~25%、B2O3:1~30%、MgO:0~10%、CaO:0~17%、 SrO:0~20%、及BaO:0~30%。 It is represented by the mass percentage of the oxide standard, and contains: SiO 2 : 39 to 70%, Al 2 O 3 : 3 to 25%, B 2 O 3 : 1 to 30%, MgO: 0 to 10%, and CaO: 0~ 17%, SrO: 0~20%, and BaO: 0~30%.

玻璃為鋁矽酸鹽玻璃時,以具有下述組成者為佳。 When the glass is aluminosilicate glass, it is preferred to have the following composition.

以氧化物基準之莫耳百分率表示,含有:SiO2:62~68%、Al2O3:6~12%、MgO:7~13%、Na2O:9~17%、K2O:0~7%、及ZrO2:0~8%。 In mole percentages of oxides expressed, comprising: SiO 2: 62 ~ 68% , Al 2 O 3: 6 ~ 12%, MgO: 7 ~ 13%, Na 2 O: 9 ~ 17%, K 2 O: 0~7%, and ZrO 2 : 0~8%.

亦可對玻璃板預先施行強化處理。藉由強化處理,可提升玻璃強度,例如可在維持強度的同時削減板厚。 The glass sheet can also be pre-strengthened. By strengthening the treatment, the strength of the glass can be increased, for example, the thickness can be reduced while maintaining the strength.

就強化處理而言,可舉如將玻璃板曝曬於高溫下以後進行風冷的物理強化或是化學強化,該化學強化係將玻璃板浸漬於含有鹼金屬之熔鹽中,將存於玻璃基板最表面之原子徑較小的鹼金屬離子(例如Na離子)取代成存在於熔鹽中原子徑較大的鹼金屬離子(例如K離子)。對玻璃板施行化學強化處理時,以鋁矽酸鹽玻璃尤佳。 In the strengthening treatment, physical strengthening or chemical strengthening of the air-cooling after the glass plate is exposed to high temperature may be mentioned, and the chemical strengthening is performed by immersing the glass plate in a molten salt containing an alkali metal and depositing it on the glass substrate. The alkali metal ion (for example, Na ion) having a smaller atomic diameter at the outermost surface is substituted with an alkali metal ion (for example, K ion) having a larger atomic diameter existing in the molten salt. Aluminosilicate glass is particularly preferred when the glass plate is subjected to chemical strengthening treatment.

(AG層) (AG layer)

AG層14係含有鏈狀實心二氧化矽粒子且於表面具有凹凸之層。 The AG layer 14 is a layer containing chain-like solid ceria particles and having irregularities on the surface.

AG層14典型上更含有充填鏈狀實心二氧化矽粒子間之空隙的基質。基質亦可覆蓋鏈狀實心二氧化矽粒子之上 側(即,與透明基材12側相反之側)以使鏈狀實心二氧化矽粒子不致於露出。 The AG layer 14 typically further comprises a matrix filled with voids between the chained solid ceria particles. The matrix can also cover the chain of solid cerium oxide particles The side (ie, the side opposite to the side of the transparent substrate 12) is such that the chain-shaped solid ceria particles are not exposed.

AG層14更可含有鏈狀實心二氧化矽粒子以外的其他粒子。 The AG layer 14 may further contain other particles than the chain-shaped solid ceria particles.

AG層14亦可使用更含有萜烯化合物之塗佈液來形成。 The AG layer 14 can also be formed using a coating liquid containing a terpene compound.

AG層14更可含有鏈狀實心二氧化矽粒子、基質、其他粒子及萜烯化合物以外的其他成分(以下亦稱「其他任意成分」)。 The AG layer 14 may further contain chain-shaped solid cerium oxide particles, a matrix, other particles, and other components other than the terpene compound (hereinafter also referred to as "other optional components").

鏈狀實心二氧化矽粒子: Chain-shaped solid cerium oxide particles:

鏈狀實心二氧化矽粒子係具有鏈狀形狀的實心二氧化矽粒子。例如,可列舉具有多數個球狀、橢圓狀、針狀、板狀、棒狀、圓錐狀、圓柱狀、立方體狀、長方體狀、鑽石狀、星狀等形狀的實心二氧化矽粒子連結成鏈狀之形狀者。鏈狀實心二氧化矽粒子之形狀可藉由電子顯微鏡確認。 The chain-shaped solid ceria particles are solid ceria particles having a chain shape. For example, solid cerium oxide particles having a plurality of shapes such as a spherical shape, an elliptical shape, a needle shape, a plate shape, a rod shape, a cone shape, a column shape, a cube shape, a rectangular parallelepiped shape, a diamond shape, and a star shape may be linked into a chain. The shape of the shape. The shape of the chain-shaped solid ceria particles can be confirmed by an electron microscope.

「實心」係表示內部不具有空洞。 "Solid" means that there are no voids inside.

鏈狀實心二氧化矽粒子之平均凝聚粒徑以5~300nm為佳,且以5~200nm較佳。鏈狀實心二氧化矽粒子之平均凝聚粒徑只要在前述範圍之下限值以上,折射率之減低效果即佳;在上限值以下,耐摩耗性即佳。 The average solid agglomerated particle diameter of the chain-shaped solid cerium oxide particles is preferably 5 to 300 nm, and more preferably 5 to 200 nm. The average agglomerated particle diameter of the chain-shaped solid ceria particles is preferably at least the lower limit of the above range, and the effect of reducing the refractive index is good. When the value is below the upper limit, the abrasion resistance is preferably attained.

鏈狀實心二氧化矽粒子可以市售品輕易入手。又,可使用藉由公知之製造方法所製造者。就市售品來說,例如可列舉日產化學工業(股)製之SNOWTEX ST-OUP等。 Chain-shaped solid cerium oxide particles can be easily obtained from commercial products. Further, those manufactured by a known manufacturing method can be used. For the commercial product, for example, SNOWTEX ST-OUP manufactured by Nissan Chemical Industries Co., Ltd., and the like can be cited.

相對於AG層14之總質量,AG層14中之鏈狀實心二氧化矽粒子含量為50~80質量%為佳,55~75質量%較 佳,60~70質量%尤佳。鏈狀實心二氧化矽粒子之含量只要在前述範圍之下限值以上,AG層14之折射率便會降低而可獲得充分的穿透率提升效果。鏈狀實心二氧化矽粒子之含量只要在前述範圍之上限值以下,AG層之機械強度即佳。 The content of the chain-like solid cerium oxide particles in the AG layer 14 is preferably 50 to 80% by mass, and 55 to 75% by mass, relative to the total mass of the AG layer 14. Good, 60~70% by mass is especially good. When the content of the chain-like solid cerium oxide particles is more than or equal to the lower limit of the above range, the refractive index of the AG layer 14 is lowered to obtain a sufficient transmittance improving effect. The mechanical strength of the AG layer is preferably as long as the content of the chain-shaped solid cerium oxide particles is less than or equal to the upper limit of the above range.

基質: Matrix:

就AG層14之基質而言,可列舉二氧化矽系基質、二氧化鈦系基質等。 Examples of the substrate of the AG layer 14 include a cerium oxide-based substrate, a titania-based substrate, and the like.

AG層14之基質以二氧化矽系基質為佳。基質若為二氧化矽系基質,AG層14之折射率(即,反射率)便容易降低。又,化學穩定性、耐摩耗性等亦佳。透明基材為玻璃時,密著性尤佳。 The matrix of the AG layer 14 is preferably a cerium oxide based substrate. If the substrate is a ceria-based substrate, the refractive index (i.e., reflectance) of the AG layer 14 is liable to lower. Moreover, chemical stability, abrasion resistance, and the like are also excellent. When the transparent substrate is glass, adhesion is particularly preferable.

「二氧化矽系基質」係指以二氧化矽為主成分之基質。以二氧化矽為主成分係表示二氧化矽之比率在基質(100質量%)中佔90質量%以上。 "Ceria-based matrix" means a matrix containing cerium oxide as a main component. The cerium oxide-based component indicates that the ratio of cerium oxide accounts for 90% by mass or more of the matrix (100% by mass).

就二氧化矽系基質來說,以實質上由二氧化矽所構成者較佳。實質上由二氧化矽所構成意指除了無法避免的雜質以外僅由二氧化矽構成。 The ruthenium dioxide-based matrix is preferably composed of substantially ruthenium dioxide. Substantially composed of cerium oxide means that it consists solely of cerium oxide in addition to impurities which are unavoidable.

二氧化矽系基質可少量含有二氧化矽以外之成分。就該成分來說,可舉如選自於由Li,B,C,N,F,Na,Mg,Al,P,S,K,Ca,Ti,V,Cr,Mn,Fe,Co,Ni,Cu,Zn,Ga,Sr,Y,Zr,Nb,Ru,Pd,Ag,In,Sn,Hf,Ta,W,Pt,Au,Bi及鑭系元素所構成群組中之1種或多種的離子、及/或具有選自於該群組中之一種或多種元素之氧化物等的化合物。 The cerium oxide-based substrate may contain a small amount of components other than cerium oxide. As the component, it may be selected from Li, B, C, N, F, Na, Mg, Al, P, S, K, Ca, Ti, V, Cr, Mn, Fe, Co, Ni. , one or more of the group consisting of Cu, Zn, Ga, Sr, Y, Zr, Nb, Ru, Pd, Ag, In, Sn, Hf, Ta, W, Pt, Au, Bi and lanthanides An ion, and/or a compound having an oxide or the like selected from one or more of the elements in the group.

就二氧化矽系基質,可舉如二氧化矽系基質前驅物之燒成物。有關二氧化矽系基質前驅物將於後詳述。 The cerium oxide-based substrate may, for example, be a fired product of a cerium oxide-based matrix precursor. The related cerium oxide matrix precursor will be described in detail later.

含有鏈狀實心二氧化矽粒子及二氧化矽系基質之層例如可由含有鏈狀實心二氧化矽粒子、二氧化矽系基質前驅物及液狀介質之塗佈液形成。有關該塗佈液及AG層14之形成方法將於後詳述。 The layer containing the chain-shaped solid cerium oxide particles and the cerium oxide-based substrate can be formed, for example, from a coating liquid containing chain-shaped solid cerium oxide particles, a cerium oxide-based matrix precursor, and a liquid medium. The method of forming the coating liquid and the AG layer 14 will be described in detail later.

其他粒子: Other particles:

就其他粒子而言,可列舉金屬氧化物粒子、金屬粒子、顏料系粒子、樹脂粒子等。其他粒子可為空心結構亦可為實心結構。 Examples of the other particles include metal oxide particles, metal particles, pigment-based particles, and resin particles. Other particles may be hollow or solid.

就金屬氧化物粒子之材料,可舉如Al2O3、SiO2、SnO2、TiO2、ZrO2、ZnO、CeO2、含Sb之SnOX(ATO)、含Sn之In2O3(ITO)、RuO2等。 Examples of the material of the metal oxide particles include Al 2 O 3 , SiO 2 , SnO 2 , TiO 2 , ZrO 2 , ZnO, CeO 2 , Sb-containing SnO X (ATO), and Sn-containing In 2 O 3 ( ITO), RuO 2, and the like.

以金屬粒子之材料來說,舉例如金屬(Ag、Ru等)、合金(AgPd、RuAu等)等。 Examples of the material of the metal particles include metals (Ag, Ru, etc.), alloys (AgPd, RuAu, etc.), and the like.

以顏料系粒子來說,舉例如無機顏料(鈦黑、碳黑等)、有機顏料。 Examples of the pigment-based particles include inorganic pigments (titanium black, carbon black, etc.) and organic pigments.

以樹脂粒子之材料來說,則可列舉如聚苯乙烯、三聚氰胺樹脂等。 Examples of the material of the resin particles include polystyrene, melamine resin, and the like.

就其他粒子之形狀而言,可舉如球狀、楕圓狀、針狀、板狀、棒狀、圓錐狀、圓柱狀、立方體狀、長方體狀、鑽石狀、星狀、不定形狀等。其他粒子可以是各粒子以獨立狀態存在,亦可為各粒子連結成鏈狀,或可為各粒子凝聚一起。 Examples of the shape of the other particles include a spherical shape, a round shape, a needle shape, a plate shape, a rod shape, a conical shape, a cylindrical shape, a cubic shape, a rectangular parallelepiped shape, a diamond shape, a star shape, and an indefinite shape. The other particles may be in a state in which the particles are present in an independent state, or the particles may be linked in a chain shape, or the particles may be agglomerated together.

其他粒子可單獨使用1種亦可將2種以上併用。 The other particles may be used alone or in combination of two or more.

相對於AG層14之總質量,AG層14中之其他粒子含量達到30質量%為佳。 The content of the other particles in the AG layer 14 is preferably 30% by mass based on the total mass of the AG layer 14.

其他粒子之平均凝聚粒徑與鏈狀實心二氧化矽粒子為相同程度為佳。 The average agglomerated particle diameter of the other particles is preferably the same as that of the chain solid ceria particles.

就其他粒子而言,在折射率之減低效果優異的觀點下,以空心二氧化矽粒子為佳。 For other particles, hollow cerium oxide particles are preferred from the viewpoint of excellent refractive index reduction effect.

萜烯化合物: Terpene compounds:

有關萜烯化合物將於後詳述。 The terpene compounds will be detailed later.

其他任意成分: Other optional ingredients:

有關其他任意成分將於後詳述。 Other optional ingredients will be detailed later.

AG層14之折射率為1.25~1.45,且以1.25~1.40為佳。藉由使AG層14之折射率在前述範圍之上限值以下,可充分降低在AG層14表面的反射率,且比單獨只有透明基材12的情況更可提升穿透率。又,折射率在前述範圍之下限值以上的AG層14相當緻密,機械強度及與玻璃板等透明基材12的密著性等良好。而,有關折射率之測定方法將於後述。 The refractive index of the AG layer 14 is 1.25 to 1.45, and preferably 1.25 to 1.40. By making the refractive index of the AG layer 14 below the upper limit of the above range, the reflectance at the surface of the AG layer 14 can be sufficiently lowered, and the transmittance can be improved more than the case where only the transparent substrate 12 is provided alone. Further, the AG layer 14 having a refractive index of at least the lower limit of the above range is relatively dense, and the mechanical strength and adhesion to a transparent substrate 12 such as a glass plate are excellent. The method for measuring the refractive index will be described later.

AG層14表面(亦即附AG層之基材10之AG層14側的表面)的算術平均粗度Ra為0.05~0.25μm,且以0.07~0.25μm為佳,0.10~0.25μm尤佳。 The arithmetic mean roughness Ra of the surface of the AG layer 14 (i.e., the surface on the side of the AG layer 14 of the substrate 10 with the AG layer) is 0.05 to 0.25 μm, preferably 0.07 to 0.25 μm, and particularly preferably 0.10 to 0.25 μm.

算術平均粗度Ra係表示表面凹凸之峰谷部之平均高度的指標。AG層14之表面算術平均粗度Ra若在前述範圍之下限值以上,即可充分發揮防眩效果。AG層14表面的算術平 均粗度Ra若在前述範圍之上限值以下,AG層14之機械強度即佳,又附AG層之基材10的霧度亦可充分減小。 The arithmetic mean roughness Ra is an index indicating the average height of the peaks and valleys of the surface unevenness. When the arithmetic mean roughness Ra of the surface of the AG layer 14 is at least the lower limit of the above range, the antiglare effect can be sufficiently exhibited. Arithmetic flat surface of AG layer 14 When the average roughness Ra is less than or equal to the upper limit of the above range, the mechanical strength of the AG layer 14 is preferably good, and the haze of the substrate 10 with the AG layer can be sufficiently reduced.

AG層表面的算術平均粗度Ra係依照JIS B0601:2001中記載之方法測出值。 The arithmetic mean roughness Ra of the surface of the AG layer was measured in accordance with the method described in JIS B0601:2001.

AG層14表面的60°鏡面光澤度在50%以下為佳,在45%以下較佳。AG層14表面的60°鏡面光澤度為防眩效果之指標。60°鏡面光澤度只要在50%以下,便可充分發揮防眩效果。 The 60° specular gloss of the surface of the AG layer 14 is preferably 50% or less, more preferably 45% or less. The 60° specular gloss of the surface of the AG layer 14 is an indicator of the anti-glare effect. When the 60° specular gloss is 50% or less, the anti-glare effect can be fully exerted.

前述60°鏡面光澤度之下限在防眩效果之觀點下並無特別限定,在穿透率提升效果的觀點下則以5%以上為佳,10%以上較佳。 The lower limit of the 60° specular gloss is not particularly limited in view of the antiglare effect, and is preferably 5% or more, and more preferably 10% or more from the viewpoint of the effect of improving the transmittance.

60°鏡面光澤度係依照JIS Z8741:1997中規定之方法測出值。 The 60° specular gloss is measured in accordance with the method specified in JIS Z8741:1997.

(霧度) (haze)

附AG層之基材10的霧度以5~20%為佳,5~15%較佳。霧度只要在前述範圍之上限值以下,則當將附AG層之基材10使用於顯示裝置時的影像對比即佳,或者當將附AG層之基材10使用於太陽電池模組時的發電效率即佳。霧度只要在前述範圍之下限值以上,便可輕易發揮防眩效果。 The substrate 10 with the AG layer preferably has a haze of 5 to 20%, preferably 5 to 15%. When the haze is below the upper limit of the above range, the image contrast when the substrate 10 with the AG layer is used for the display device is good, or when the substrate 10 with the AG layer is used for the solar cell module. The power generation efficiency is good. As long as the haze is above the lower limit of the above range, the anti-glare effect can be easily exerted.

霧度係依照JIS K7136:2000中規定之方法測出值。 The haze is measured in accordance with the method specified in JIS K7136:2000.

<附AG層之基材之製造方法> <Method of Manufacturing Substrate Attached to AG Layer>

就附AG層之基材10之製造方法舉例來說,例如可將含有鏈狀實心二氧化矽粒子、二氧化矽系基質前驅物及液狀介質之塗佈液(以下亦稱AG層用塗佈液)塗佈於透明基材12 上形成塗膜並進行燒成之方法。 For example, a method for producing the substrate 10 with an AG layer may be a coating liquid containing chain solid cerium oxide particles, a cerium oxide matrix precursor, and a liquid medium (hereinafter also referred to as an AG layer coating). Coating liquid) coated on transparent substrate 12 A method of forming a coating film and baking it.

有關AG層用塗佈液將於後詳述。 The coating liquid for the AG layer will be described in detail later.

(塗佈) (coating)

就AG層用塗佈液之塗佈方法來說,可舉如公知的濕式塗佈法(例如噴塗法、旋塗法、浸塗法、模塗法、淋幕式塗佈法、網版塗佈法、噴墨法、流動施膜法、凹版塗佈法、棒塗法、柔版塗佈法、狹縫塗佈法、輥塗法等)等。 The coating method of the coating liquid for the AG layer may be a known wet coating method (for example, a spray coating method, a spin coating method, a dip coating method, a die coating method, a curtain coating method, or a screen printing method). Coating method, inkjet method, flow coating method, gravure coating method, bar coating method, flexographic coating method, slit coating method, roll coating method, etc.).

從容易形成充分的凹凸之觀點來看,塗佈方法以噴霧法為佳。 From the viewpoint of easily forming sufficient unevenness, the coating method is preferably a spray method.

就噴霧法中使用之噴嘴來說,可列舉2流體噴嘴、1流體噴嘴等。 Examples of the nozzle used in the spray method include a two-fluid nozzle, a one-fluid nozzle, and the like.

從噴嘴吐出之塗佈液的液滴粒徑通常為0.1~100μm,且以1~50μm為佳。液滴粒徑只要在1μm以上,便可在短時間內形成可充分發揮防眩效果的凹凸。液滴粒徑只要在50μm以下,便容易形成可充分發揮防眩效果之適度的凹凸。 The droplet size of the coating liquid discharged from the nozzle is usually 0.1 to 100 μm, and preferably 1 to 50 μm. When the droplet size is 1 μm or more, irregularities which can sufficiently exhibit an antiglare effect can be formed in a short time. When the droplet size is 50 μm or less, it is easy to form an appropriate unevenness that can sufficiently exhibit an antiglare effect.

液滴粒徑可藉由噴嘴之種類、噴霧壓力、液量等適宜調整。例如,以2流體噴嘴來說,噴霧壓力愈高液滴愈小,又,液量愈多液滴就愈大。 The droplet size can be appropriately adjusted by the type of the nozzle, the spray pressure, the amount of liquid, and the like. For example, in the case of a 2-fluid nozzle, the higher the spray pressure, the smaller the droplets, and the more the amount of liquid, the larger the droplets.

液滴粒徑係藉由雷射測定器測定之紹特平均粒徑(Sauter mean diameter)。 The droplet size is determined by a laser analyzer to determine the Sauter mean diameter.

AG層表面的算術平均粗度Ra及60°鏡面光澤度在固定的塗佈條件下,可藉由塗佈時間即利用噴霧法所行之塗佈面數(重複塗佈次數)來調整。例如,塗佈面數愈多, AG層表面的算術平均粗度Ra就愈大,於是會降低60°鏡面光澤度(即,防眩效果變高),而有霧度變大之傾向。 The arithmetic mean roughness Ra and the 60° specular gloss of the surface of the AG layer can be adjusted by the coating time, that is, the number of coated faces (repeated coating times) by the spraying method under a fixed coating condition. For example, the more coated faces, The arithmetic mean roughness Ra of the surface of the AG layer is larger, so that the specular gloss of 60° is lowered (that is, the antiglare effect becomes high), and the haze tends to become large.

利用噴霧法塗佈AG層用塗佈液時,宜預先將透明基材12加熱至30~90℃。透明基材12之溫度只要在30℃以上,因為液狀介質會迅速蒸發,所以很容易形成充分的凸凹。透明基材12之溫度只要在90℃以下,透明基材12與AG層14之密著性即佳。透明基材12為厚度5mm以下之玻璃板時,亦可將已預先把溫度設定在透明基材12之溫度以上的保溫板配置於透明基材12下,以抑制透明基材12之溫度降低。 When the coating liquid for the AG layer is applied by a spray method, it is preferred to heat the transparent substrate 12 to 30 to 90 ° C in advance. When the temperature of the transparent substrate 12 is 30 ° C or more, since the liquid medium evaporates quickly, it is easy to form a sufficient unevenness. When the temperature of the transparent substrate 12 is 90 ° C or less, the adhesion between the transparent substrate 12 and the AG layer 14 is preferably good. When the transparent substrate 12 is a glass plate having a thickness of 5 mm or less, the heat insulating plate having a temperature set at a temperature equal to or higher than the temperature of the transparent substrate 12 may be disposed under the transparent substrate 12 to suppress a decrease in the temperature of the transparent substrate 12.

(燒成) (burning)

將經AG層用塗佈液之塗佈所形成的塗膜進行燒成,藉此可去除液狀介質,又可使殘存之水解性基大致分解並同時讓膜緻密化而形成AG層14。 The coating film formed by the application of the coating liquid for the AG layer is fired, whereby the liquid medium can be removed, and the remaining hydrolyzable group can be substantially decomposed and the film can be densified to form the AG layer 14.

在本發明中,燒成包含將藉由塗敷塗佈組成物所得之塗膜加熱進行硬化處理。 In the present invention, the baking comprises heating and drying the coating film obtained by applying the coating composition.

燒成可在將AG層用塗佈液塗佈於透明基材12上時,藉由加熱與塗佈同時進行,亦可於將塗佈液塗佈至基材以後,將塗膜加熱而進行。 When the coating liquid for the AG layer is applied onto the transparent substrate 12, the baking may be carried out by heating and coating, or after the coating liquid is applied to the substrate, the coating film may be heated. .

燒成溫度以30℃以上為佳,因應透明基材12之材料及AG層用塗佈液之材料等適當決定即可。 The firing temperature is preferably 30° C. or higher, and may be appropriately determined depending on the material of the transparent substrate 12 and the material of the coating liquid for the AG layer.

二氧化矽系基質前驅物為矽烷化合物(A)時,燒成溫度在80℃以上為佳,在100℃以上較佳。燒成溫度只要在80℃以上,便可讓燒成物緻密化而提升耐久性。 When the cerium oxide-based matrix precursor is the decane compound (A), the firing temperature is preferably 80 ° C or higher, and preferably 100 ° C or higher. When the firing temperature is 80 ° C or higher, the fired product can be densified to improve durability.

透明基材12之材料為樹脂時,燒成溫度則在樹脂之耐熱溫度以下。透明基材12之材料為玻璃時,燒成溫度以玻璃軟化點溫度以下為佳。 When the material of the transparent substrate 12 is a resin, the baking temperature is lower than the heat resistance temperature of the resin. When the material of the transparent substrate 12 is glass, the firing temperature is preferably at or below the glass softening point temperature.

透明基材12為化學強化玻璃板時,燒成溫度以80~450℃為佳。 When the transparent substrate 12 is a chemically strengthened glass plate, the firing temperature is preferably 80 to 450 °C.

透明基材12為未經化學強化之玻璃板時,亦可兼具形成AG層14時的燒成步驟及玻璃板的物理強化步驟。在物理強化步驟中,會將玻璃板加熱至玻璃的軟化溫度附近。此時,燒成溫度典型上是設定為約600~700℃左右。 When the transparent substrate 12 is a glass plate which is not chemically strengthened, it may have both a baking step in forming the AG layer 14 and a physical strengthening step in the glass plate. In the physical strengthening step, the glass sheet is heated to near the softening temperature of the glass. At this time, the firing temperature is typically set to about 600 to 700 °C.

即便是自然乾燥,聚合還是會有某程度地進行,假設在時間上沒有任何制約,理論上亦可將乾燥或燒成溫度設定為室溫附近之溫度。 Even if it is naturally dry, the polymerization will proceed to some extent. Assuming that there is no restriction in time, it is theoretically possible to set the drying or firing temperature to a temperature near room temperature.

(AG層用塗佈液) ( coating liquid for AG layer)

AG層用塗佈液含有鏈狀實心二氧化矽粒子、二氧化矽系基質前驅物及液狀介質。 The coating liquid for the AG layer contains chain-shaped solid cerium oxide particles, a cerium oxide-based matrix precursor, and a liquid medium.

AG層用塗佈液可因應需求更含有其他粒子、萜烯化合物及其他任意成分等。 The coating liquid for the AG layer may further contain other particles, a terpene compound, and other optional components depending on the requirements.

鏈狀實心二氧化矽粒子: Chain-shaped solid cerium oxide particles:

有關鏈狀實心二氧化矽粒子之說明與前述相同。 The description of the chain-shaped solid ceria particles is the same as described above.

二氧化矽系基質前驅物: Cerium Oxide Matrix Precursor:

「二氧化矽系基質前驅物」係表示可藉由進行燒成來形成二氧化矽系基質之物質。 The "cerium oxide-based matrix precursor" means a substance which can be formed by firing to form a cerium oxide-based matrix.

就二氧化矽系基質前驅物而言,可列舉具有鍵結於矽原子之水解性基的矽烷化合物(以下亦稱矽烷化合物(A))、 矽烷化合物(A)之水解縮合物(溶膠凝膠二氧化矽)及矽氮烷等,從AG層14之各特性的觀點來看,以矽烷化合物(A)及其水解縮合物中任一者或兩者為佳,且以矽烷化合物(A)之水解縮合物較佳。 The cerium oxide-based matrix precursor includes a decane compound (hereinafter also referred to as a decane compound (A)) having a hydrolyzable group bonded to a ruthenium atom, The hydrolysis condensate of the decane compound (A) (sol-gel cerium oxide), decazane, etc., from the viewpoint of each characteristic of the AG layer 14, the decane compound (A) and its hydrolysis condensate Or both, and the hydrolysis condensate of the decane compound (A) is preferred.

就矽烷化合物(A)而言,可列舉具有鍵結於矽原子之烴基及水解性基的矽烷化合物(A1)及烷氧矽烷(惟,矽烷化合物(A1)除外)等。 The decane compound (A) may, for example, be a decane compound (A1) having a hydrocarbon group and a hydrolyzable group bonded to a ruthenium atom, and an alkoxy decane (except for a decane compound (A1)).

在矽烷化合物(A1)中,鍵結於矽原子之烴基可為鍵結於1個矽原子之1價烴基,亦可為鍵結於2個矽原子之2價烴基。就1價烴基來說,可列舉烷基、烯基、芳基等。就2價烴基而言,則舉如有伸烷基、伸烯基、伸芳基等。 In the decane compound (A1), the hydrocarbon group bonded to the ruthenium atom may be a monovalent hydrocarbon group bonded to one ruthenium atom, or may be a divalent hydrocarbon group bonded to two ruthenium atoms. Examples of the monovalent hydrocarbon group include an alkyl group, an alkenyl group, an aryl group and the like. As the divalent hydrocarbon group, there may be mentioned an alkyl group, an alkenyl group, an extended aryl group and the like.

烴基亦可於碳原子間具有選自於-O-、-S-、-CO-及-NR’-(惟,R’為氫原子或1價烴基)中之1個或組合2個以上之基。 The hydrocarbon group may have one or a combination of two or more selected from the group consisting of -O-, -S-, -CO-, and -NR'- (except that R' is a hydrogen atom or a monovalent hydrocarbon group) between carbon atoms. base.

「鍵結於矽原子之水解性基」係指可藉由水解轉換成鍵結於矽原子之OH基的基。 The "hydrolyzable group bonded to a halogen atom" means a group which can be converted into an OH group bonded to a halogen atom by hydrolysis.

就水解性基,可列舉烷氧基、醯氧基、酮肟基、烯氧基、胺基、胺氧基、醯胺基、異氰酸酯基、鹵素原子等。該等中,從矽烷化合物(A1)之穩定性與易水解性的平衡點來看,又以烷氧基、異氰酸酯基及鹵素原子(尤其是氯原子)為佳。 Examples of the hydrolyzable group include an alkoxy group, a decyloxy group, a ketoximino group, an alkenyloxy group, an amine group, an amineoxy group, a decylamino group, an isocyanate group, and a halogen atom. Among these, from the viewpoint of the balance between the stability of the decane compound (A1) and the ease of hydrolysis, an alkoxy group, an isocyanate group, and a halogen atom (particularly a chlorine atom) are preferred.

就烷氧基而言,以碳數1~3之烷氧基為佳,且以甲氧基或乙氧基較佳。 The alkoxy group is preferably an alkoxy group having 1 to 3 carbon atoms, and preferably a methoxy group or an ethoxy group.

矽烷化合物(A1)中存有多數個水解性基時,水解性基 可為相同之基亦可為互異之基,在易入手性的觀點下以相同之基為佳。 Hydrolyzable group when a plurality of hydrolyzable groups are present in the decane compound (A1) The same basis may be used as the basis of the mutual difference, and the same basis is preferred from the viewpoint of easy entry.

就矽烷化合物(A1)而言,可列舉後述式(I)所示之化合物、具有烷基之烷氧矽烷(甲基三甲氧矽烷、乙基三乙氧矽烷等)、具有乙烯基之烷氧矽烷(乙烯基三甲氧矽烷、乙烯基三乙氧矽烷等)、具有環氧基之烷氧矽烷(2-(3,4-環氧環己基)乙基三甲氧矽烷、3-環氧丙氧基丙基三甲氧矽烷、3-環氧丙氧基丙基甲基二乙氧矽烷、3-環氧丙氧基丙基三乙氧矽烷等)、及具有丙烯醯氧基之烷氧矽烷(3-丙烯醯氧基丙基三甲氧矽烷等)等。 Examples of the decane compound (A1) include a compound represented by the following formula (I), an alkoxysilane having an alkyl group (methyltrimethoxysilane, ethyltriethoxysilane, etc.), and an alkoxy group having a vinyl group. Decane (vinyl trimethoxy decane, vinyl triethoxy decane, etc.), alkoxy decane having an epoxy group (2-(3,4-epoxycyclohexyl)ethyltrimethoxy decane, 3-glycidoxypropane Propyltrimethoxyoxane, 3-glycidoxypropylmethyldiethoxydecane, 3-glycidoxypropyltriethoxydecane, etc., and alkoxyoxane having an acryloxy group ( 3-propenyloxypropyltrimethoxyoxane, etc.).

從AG層14之機械強度的觀點來看,矽烷化合物(A1)以下式(I)所示之化合物為佳。 From the viewpoint of mechanical strength of the AG layer 14, the compound of the formula (I) of the decane compound (A1) is preferred.

R3-pLpSi-Q-SiLpR3-p…(I) R 3-p L p Si-Q-SiL p R 3-p ...(I)

式(I)中,Q為2價烴基(碳原子間亦可具有選自-O-、-S-、-CO-及-NR’-(惟,R’為氫原子或1價烴基)中之1個或組合2個以上之基)。2價烴可舉如上述者。 In the formula (I), Q is a divalent hydrocarbon group (the carbon atoms may have a group selected from -O-, -S-, -CO- and -NR'- (except that R' is a hydrogen atom or a monovalent hydrocarbon group) One or a combination of two or more bases). The divalent hydrocarbon may be as described above.

從AG層14之機械強度及入手易性等觀點來看,Q以碳數2~8之伸烷基為佳,且以碳數2~6之伸烷基更佳。 From the viewpoints of mechanical strength and ease of handling of the AG layer 14, Q is preferably an alkyl group having 2 to 8 carbon atoms, and more preferably an alkyl group having 2 to 6 carbon atoms.

式(I)中,L為水解性基。就水解性基而言,可列舉上述者,理想態樣亦同。 In the formula (I), L is a hydrolyzable group. The hydrolyzable group may be exemplified above, and the ideal aspect is also the same.

R為氫原子或1價烴基。就1價烴而言,可列舉上述者。 R is a hydrogen atom or a monovalent hydrocarbon group. The above-mentioned ones are mentioned as a monovalent hydrocarbon.

p為1~3之整數。從反應速度不會變得太慢的觀點來看,p以2或3為佳,3尤佳。 p is an integer from 1 to 3. From the viewpoint that the reaction rate does not become too slow, p is preferably 2 or 3, and particularly preferably 3.

就烷氧矽烷(惟,前述矽烷化合物(A1)除外)而言, 可列舉四烷氧矽烷(四甲氧矽烷、四乙氧矽烷、四丙氧矽烷、四丁氧矽烷等)、具有全氟聚醚基之烷氧矽烷(全氟聚醚三乙氧矽烷等)、及具有全氟烷基之烷氧矽烷(全氟乙基三乙氧矽烷等)等。 With regard to alkoxy decane (except for the aforementioned decane compound (A1)), Examples thereof include tetraalkoxysilane (tetramethoxysilane, tetraethoxyoxane, tetrapropoxydecane, tetrabutoxydecane, etc.), and alkoxysilanes having a perfluoropolyether group (perfluoropolyether triethoxydecane, etc.) And alkoxysilane (perfluoroethyltriethoxydecane, etc.) having a perfluoroalkyl group.

矽烷化合物(A)之水解及縮合可藉由公知方法進行。 The hydrolysis and condensation of the decane compound (A) can be carried out by a known method.

例如,矽烷化合物(A)為四烷氧矽烷時,係使用四烷氧矽烷之4倍莫耳以上的水及作為觸媒之酸或鹼來進行。 For example, when the decane compound (A) is a tetraalkane, it is carried out using water of 4 times the molar amount or more of tetraoxoxane and an acid or a base as a catalyst.

以酸來說,可列舉無機酸(HNO3、H2SO4、HCl等)及有機酸(蟻酸、草酸、氯乙酸、二氯乙酸、三氯乙酸等)。鹼則可列舉氨、氫氧化鈉、氫氧化鉀等。在矽烷化合物(A)之水解縮合物的長期保存性之觀點下,觸媒以酸為佳。 Examples of the acid include inorganic acids (such as HNO 3 , H 2 SO 4 , and HCl) and organic acids (such as formic acid, oxalic acid, chloroacetic acid, dichloroacetic acid, and trichloroacetic acid). Examples of the base include ammonia, sodium hydroxide, potassium hydroxide and the like. From the viewpoint of long-term storage stability of the hydrolysis condensate of the decane compound (A), the catalyst is preferably an acid.

用於矽烷化合物(A)水解的觸媒以不會妨礙鏈狀實心二氧化矽粒子等之微粒子分散者為佳。 The catalyst for the hydrolysis of the decane compound (A) is preferably one which does not interfere with the dispersion of fine particles such as chain-shaped solid cerium oxide particles.

就二氧化矽系基質前驅物來說,可單獨使用1種亦可組合2種以上使用。 The cerium oxide-based matrix precursor may be used singly or in combination of two or more.

從AG層14之機械強度、膜龜裂防止等各特性的觀點來看,二氧化矽系基質前驅物以含有矽烷化合物(A1)及其水解縮合物中任一者或兩者以及四烷氧矽烷及其水解縮合物中任一者或兩者尤佳。 From the viewpoint of various properties such as mechanical strength and film crack prevention of the AG layer 14, the ceria-based matrix precursor contains either or both of the decane compound (A1) and its hydrolysis condensate, and tetraalkoxy Either or both of decane and its hydrolysis condensate are preferred.

相對於二氧化矽系基質前驅物的以SiO2換算固體成分(100質量%),二氧化矽系基質前驅物中之矽烷化合物(A1)及其水解縮合物的比率以5~30質量%為佳。 The ratio of the decane compound (A1) and the hydrolysis condensate thereof in the cerium oxide-based matrix precursor is 5 to 30% by mass based on the SiO 2 conversion solid content (100% by mass) of the cerium oxide-based matrix precursor. good.

液狀介質: Liquid medium:

液狀介質係使鏈狀實心二氧化矽粒子分散的分散媒。液狀介質亦可為將二氧化矽系基質前驅物溶解的溶劑。 The liquid medium is a dispersion medium in which chain solid cerium oxide particles are dispersed. The liquid medium may also be a solvent that dissolves the ceria-based matrix precursor.

就液狀介質來說,例如可列舉水、醇類、酮類、醚類、賽珞蘇類、酯類、二醇醚類、含氮化合物、含硫化合物等。 Examples of the liquid medium include water, alcohols, ketones, ethers, celecoxime, esters, glycol ethers, nitrogen-containing compounds, sulfur-containing compounds, and the like.

就醇類而言,例如有甲醇、乙醇、異丙醇、丁醇、二丙酮醇等。 Examples of the alcohol include methanol, ethanol, isopropanol, butanol, diacetone alcohol and the like.

就酮類而言,例如有丙酮、甲基乙基酮、甲基異丁基酮等。 Examples of the ketone include acetone, methyl ethyl ketone, methyl isobutyl ketone and the like.

就醚類而言,例如有四氫呋喃、1,4-二烷等。 In the case of ethers, for example, tetrahydrofuran, 1,4-two Alkane, etc.

就賽珞蘇類而言,例如有甲基賽珞蘇、乙基賽珞蘇等。 In the case of the celluloid, for example, there are methyl acesulfame, ethyl acesulfame, and the like.

就酯類而言,例如有乙酸甲基、乙酸乙基等。 Examples of the esters include methyl acetate, ethyl acetate and the like.

就二醇醚類而言,例如有乙二醇單烷基醚等。 Examples of the glycol ethers include ethylene glycol monoalkyl ethers and the like.

就含氮化合物而言,例如有N,N-二甲基乙醯胺、N,N-二甲基甲醯胺、N-甲基吡咯啶酮等。 Examples of the nitrogen-containing compound include N,N-dimethylacetamide, N,N-dimethylformamide, N-methylpyrrolidone, and the like.

就含硫化合物而言,則例如二甲亞碸等。 In the case of a sulfur-containing compound, for example, dimethyl hydrazine or the like is used.

液狀介質可單獨使用1種亦可組合2種以上使用。 The liquid medium may be used singly or in combination of two or more.

二氧化矽系基質前驅物中之烷氧矽烷等之水解因需要水,故只要於水解後未進行液狀介質之置換,液狀介質中則至少要含有水。 The hydrolysis of alkoxysilane or the like in the ceria-based matrix precursor requires water, so that the liquid medium contains at least water as long as it is not replaced by the liquid medium after the hydrolysis.

此時,液狀介質可僅為水,亦可為水與其他液體之混合液。其他液體例如可列舉醇類、酮類、醚類、賽珞蘇類、酯類、二醇醚類、含氮化合物、含硫化合物等。其他液體中,就二氧化矽系基質前驅物之溶劑來說以醇類為佳,且以甲醇、乙醇、異丙基醇、丁醇尤佳。 At this time, the liquid medium may be only water or a mixture of water and other liquids. Examples of the other liquids include alcohols, ketones, ethers, celecoxime, esters, glycol ethers, nitrogen-containing compounds, and sulfur-containing compounds. Among other liquids, an alcohol is preferred as the solvent of the cerium oxide-based matrix precursor, and methanol, ethanol, isopropyl alcohol or butanol is particularly preferred.

液狀介質中亦可含有酸或鹼。酸或鹼可在二氧化矽系基質前驅物之溶液調製時,為了原料(烷氧矽烷等)之水解、縮合而作為觸媒添加,或可於二氧化矽系基質前驅物之溶液調製後添加。 The liquid medium may also contain an acid or a base. The acid or the base may be added as a catalyst for hydrolysis or condensation of a raw material (alkoxysilane or the like) in the preparation of a solution of a cerium oxide-based matrix precursor, or may be added after being prepared by a solution of a cerium oxide-based matrix precursor. .

其他微粒子: Other microparticles:

有關其他微粒子之說明與前述相同。 The description of other microparticles is the same as described above.

萜烯化合物: Terpene compounds:

AG層用塗佈液更含有萜烯化合物時,於鏈狀實心二氧化矽粒子周圍會形成空隙,與不含萜烯化合物之情況相較下,折射率較低,較有穿透率提升效果增大之傾向。 When the coating liquid for the AG layer further contains a terpene compound, voids are formed around the chain-shaped solid ceria particles, and the refractive index is lower than that of the case where the terpene-free compound is not contained, and the penetration rate is improved. The tendency to increase.

萜烯係指以異戊二烯(C5H8)作為構成單元之(C5H8)n(惟,n為1以上之整數)組成的烴。萜烯化合物係表示具有從萜烯衍生之官能基的萜烯類。萜烯化合物亦包含不飽和度不同的化合物。 Terpene refers to a hydrocarbon composed of (C 5 H 8 ) n (wherein n is an integer of 1 or more) having isoprene (C 5 H 8 ) as a constituent unit. The terpene compound means a terpene having a functional group derived from a terpene. Terpene compounds also contain compounds having different degrees of unsaturation.

而,於萜烯化合物雖然也有可作為液狀介質發揮作用者,但「以異戊二烯作為構成單元之(C5H8)n組成的烴」者乃歸屬於萜烯衍生物,而非歸屬於液狀介質。 However, although the terpene compound also functions as a liquid medium, "the hydrocarbon composed of (C 5 H 8 ) n having isoprene as a constituent unit is attributed to the terpene derivative, not Attributable to the liquid medium.

就萜烯化合物來說,可使用國際公開第2010/018852號中記載之萜烯衍生物等。 As the terpene compound, a terpene derivative or the like described in International Publication No. 2010/018852 can be used.

其他任意成分: Other optional ingredients:

就其他任意成分而言,例如可列舉用以提升調平性之界面活性劑、用以提升AG層14之耐久性的金屬化合物及紫外線吸收劑、紅外線反射/紅外線吸收劑、抗反射劑等。 Examples of the other optional components include a surfactant for improving the leveling property, a metal compound for improving the durability of the AG layer 14, an ultraviolet absorber, an infrared reflection/infrared absorber, an antireflection agent, and the like.

就界面活性劑來說,可列舉聚矽氧油系、丙烯酸系等。 Examples of the surfactant include a polyoxyphthalic acid system and an acrylic resin.

就金屬化合物來說,以鋯螯合物化合物、鈦螯合物化合物、鋁螯合物化合物等為佳。鋯螯合物化合物則可舉例如四乙醯乙酸鋯、三丁氧基硬脂酸鋯等。 As the metal compound, a zirconium chelate compound, a titanium chelate compound, an aluminum chelate compound or the like is preferred. Examples of the zirconium chelate compound include zirconium tetraacetate acetate and zirconium tributoxystearate.

組成: composition:

相對於AG層用塗佈液中之固體成分(100質量%)(惟,二氧化矽系基質前驅物以SiO2換算),AG層用塗佈液中之鏈狀實心二氧化矽粒子含量以50~80質量%為佳,55~75質量%較佳,60~70質量%尤佳。鏈狀實心二氧化矽粒子之含量只要在前述範圍之下限值以上,便可減低AG層14之折射率而可獲得充分的穿透率提升效果。鏈狀實心二氧化矽粒子之含量只要在前述範圍之上限值以下,AG層之機械強度即佳。 The solid content (100% by mass) in the coating liquid for the AG layer (except that the cerium oxide-based matrix precursor is converted to SiO 2 ), and the content of the chain-like solid cerium oxide particles in the coating liquid for the AG layer is 50 to 80% by mass is preferred, 55 to 75% by mass is preferred, and 60 to 70% by mass is particularly preferred. When the content of the chain-shaped solid cerium oxide particles is at least the lower limit of the above range, the refractive index of the AG layer 14 can be reduced, and a sufficient transmittance improving effect can be obtained. The mechanical strength of the AG layer is preferably as long as the content of the chain-shaped solid cerium oxide particles is less than or equal to the upper limit of the above range.

相對於AG層用塗佈液中之固體成分(100質量%),AG層用塗佈液中之二氧化矽系基質前驅物之含量(以SiO2換算)以20~50質量%為佳,25~45質量%較佳。二氧化矽系基質前驅物之含量只要在前述範圍之下限值以上,機械強度即佳。 The content of the ceria-based matrix precursor (in terms of SiO 2 ) in the coating liquid for the AG layer is preferably 20 to 50% by mass based on the solid content (100% by mass) in the coating liquid for the AG layer. 25 to 45 mass% is preferred. The content of the cerium oxide-based matrix precursor is preferably at least the lower limit of the above range, and the mechanical strength is preferably.

AG層用塗佈液含有萜烯化合物時,相對於AG層用塗佈液中之固體成分(100質量%)(惟,二氧化矽系基質前驅物以SiO2換算),AG層用塗佈液中之萜烯化合物含量以0.05~0.25質量%為佳,0.1~0.15質量%較佳。萜烯化合物之含量若在前述範圍之下限值以上,便容易獲得藉由含有萜烯化合物而得的效果。萜烯化合物之含量若在前述範圍之上限值以下,機械強度即佳。 When the coating liquid for the AG layer contains a terpene compound, it is coated with the solid content (100% by mass) in the coating liquid for the AG layer (in the case of the cerium oxide-based matrix precursor in terms of SiO 2 ), and the coating for the AG layer. The content of the terpene compound in the liquid is preferably 0.05 to 0.25 mass%, more preferably 0.1 to 0.15 mass%. When the content of the terpene compound is at least the lower limit of the above range, the effect obtained by containing a terpene compound can be easily obtained. When the content of the terpene compound is at most the upper limit of the above range, mechanical strength is good.

AG層用塗佈液之固體成分濃度以1~8質量%為佳,2~5質量%較佳。固體成分濃度只要在前述範圍之下限值以上,便可提升防眩效果。固體成分濃度只要在前述範圍之上限值以下,則可提升機械強度。 The concentration of the solid content of the coating liquid for the AG layer is preferably from 1 to 8% by mass, more preferably from 2 to 5% by mass. When the solid content concentration is at least the lower limit of the above range, the antiglare effect can be enhanced. When the solid content concentration is at most the upper limit of the above range, the mechanical strength can be improved.

AG層用塗佈液之固體成分濃度為AG層用塗佈液中之除了液狀介質以外之總成分的合計含量。惟,二氧化矽系基質前驅物之含量係以SiO2換算。 The solid content concentration of the coating liquid for the AG layer is the total content of the total components other than the liquid medium in the coating liquid for the AG layer. However, the content of the cerium oxide-based matrix precursor is in terms of SiO 2 .

AG層用塗佈液例如可藉由將鏈狀實心二氧化矽粒子分散液、二氧化矽系基質前驅物溶液以及因應需求追加的液狀介質、其他粒子之分散液、萜烯化合物及其他任意成分等加以混合而調製。 The coating liquid for the AG layer can be, for example, a chain-shaped solid cerium oxide particle dispersion, a cerium oxide-based matrix precursor solution, a liquid medium to be added as needed, a dispersion of other particles, a terpene compound, and the like. The components and the like are mixed and prepared.

(作用效果) (Effect)

由於在附AG層之基材10中AG層14之折射率為1.25~1.45,AG層14之表面算術平均粗度Ra為0.05~0.25μm且AG層14含有鏈狀實心二氧化矽粒子,因此與習知物相較下,防眩效果、穿透率提升效果與機械強度之平衡較為優異。材料也可輕易入手。 Since the refractive index of the AG layer 14 in the substrate 10 with the AG layer is 1.25 to 1.45, the arithmetic mean roughness Ra of the surface of the AG layer 14 is 0.05 to 0.25 μm, and the AG layer 14 contains chain-like solid cerium oxide particles, Compared with the conventional one, the balance between the anti-glare effect, the transmittance improvement effect and the mechanical strength is excellent. Materials are also easy to get started.

相較於使用空心二氧化矽粒子之情況,在欲藉由實心二氧化矽粒子降低折射率時,必須增加其含量。又,習知周知微粒子含量一多,耐摩耗性等機械強度便會降低,而且霧度有增大之傾向。但,在本發明之附AG層之基材10中,令人意外地,使用鏈狀實心二氧化矽粒子作為微粒子時,即便其含量很多(例如70質量%),AG層14依舊具有充分的機械強度且附AG層之基材10之霧度也夠低。 In the case where the hollow ceria particles are used, it is necessary to increase the content when the refractive index is to be lowered by the solid ceria particles. Further, it is known that the content of fine particles is large, the mechanical strength such as abrasion resistance is lowered, and the haze tends to increase. However, in the substrate 10 with the AG layer of the present invention, surprisingly, when the chain-shaped solid ceria particles are used as the fine particles, the AG layer 14 is still sufficient even if the content thereof is large (for example, 70% by mass). The mechanical strength and the haze of the substrate 10 with the AG layer are also low enough.

(用途) (use)

就附AG層之基材10的用途來說並無特別限定。以具體例來說,可舉例如車輛用透明零件(頭燈罩、側鏡、前透明基板、側透明基板、後透明基板、儀表板之表面板等)、儀表、建築窗、展示窗、顯示器(筆記型電腦、監測器、LCD、PDP、ELD、CRT、PDA等)、LCD濾色器、觸控面板用基板、拾取透鏡、光學透鏡、眼鏡透鏡、照相機零件、錄影機零件、CCD用蓋基板、光纖端面、投影機零件、複印機零件、太陽電池用透明基板(蓋玻璃等)、行動電話視窗、背光組件零件(導光板、冷陰極管等)、背光組件零件、液晶輝度提升薄膜(稜鏡、半穿透薄膜等)、有機EL發光元件零件、無機EL發光元件零件、螢光體發光元件零件、光學濾器、光學零件之端面、照明燈、照明器具之外殼、放大雷射光源、抗反射薄膜、偏光薄膜、及農業用薄膜等。 The use of the substrate 10 with the AG layer is not particularly limited. Specific examples include a transparent member for a vehicle (a headlight cover, a side mirror, a front transparent substrate, a side transparent substrate, a rear transparent substrate, a surface plate of an instrument panel, etc.), a meter, a building window, a display window, and a display ( Notebook computer, monitor, LCD, PDP, ELD, CRT, PDA, etc.), LCD color filter, touch panel substrate, pickup lens, optical lens, spectacle lens, camera part, video recorder part, CCD cover substrate , fiber end face, projector parts, copier parts, transparent substrate for solar cells (cover glass, etc.), mobile phone window, backlight assembly parts (light guide plate, cold cathode tube, etc.), backlight assembly parts, liquid crystal brightness enhancement film (稜鏡, semi-transmissive film, etc., organic EL light-emitting device parts, inorganic EL light-emitting element parts, phosphor light-emitting element parts, optical filters, optical component end faces, illumination lamps, housings for lighting fixtures, amplified laser light sources, anti-reflection Films, polarizing films, and agricultural films.

附AG層之基材10以太陽電池用透明基板為佳。 The substrate 10 with the AG layer is preferably a transparent substrate for a solar cell.

在太陽電池模組中,為了保護太陽電池,會於太陽電池前面等配置透明基板(蓋玻璃等)。依設置場所不同,可能會因由透明基板表面所反射之反射光而產生光害。又,透明基板的太陽光穿透率會影響太陽電池模組的發電效率。而且,為了保護太陽電池,亦講究機械強度。本發明附AG層之基材10的防眩效果、穿透率提升效果與機械強度之平衡優異,由此點看來,可有效作為太陽電池用透明基板。 In the solar cell module, in order to protect the solar cell, a transparent substrate (cover glass or the like) is disposed in front of the solar cell or the like. Depending on the location, light damage may occur due to reflected light reflected from the surface of the transparent substrate. Moreover, the solar transmittance of the transparent substrate affects the power generation efficiency of the solar cell module. Moreover, in order to protect the solar cell, mechanical strength is also emphasized. The substrate 10 with the AG layer of the present invention is excellent in the balance between the antiglare effect, the transmittance improving effect, and the mechanical strength, and thus can be effectively used as a transparent substrate for a solar cell.

以上係針對本發明顯示實施形態例加以說明,惟本發明不受上述實施形態限定。上述實施形態中之各構成 及該等組合等僅為一例,可在不脫離本發明主旨之範圍內進行構成之附加、省略、取代及其他變更。 The above description of the embodiments of the present invention has been described, but the present invention is not limited to the above embodiments. Each component in the above embodiment The combination and the like are merely examples, and the additions, omissions, substitutions, and other modifications may be made without departing from the spirit and scope of the invention.

例如,在AG層14之上側(與透明基板12側相反之側)可具有AFP(指紋去除層)等機能層。在透明基材12與AG層14之間可具有鹼障壁層、反射率波形調整層、紅外線遮蔽層等機能層。機能層可藉由塗佈法等的公知方法形成。 For example, the upper side of the AG layer 14 (the side opposite to the side of the transparent substrate 12) may have a functional layer such as an AFP (Fingerprint Removal Layer). A functional layer such as an alkali barrier layer, a reflectance waveform adjustment layer, or an infrared shielding layer may be provided between the transparent substrate 12 and the AG layer 14. The functional layer can be formed by a known method such as a coating method.

[物品] [article]

本發明之物品具備前述附AG層之基材。 The article of the present invention comprises the above-mentioned substrate with an AG layer.

本發明之物品可由前述附AG層之基材所構成,更可具備前述附AG層之基材以外之其他構件。 The article of the present invention may be composed of the base material with the AG layer described above, and may further include other members than the base material with the AG layer.

就本發明之物品之例來說,可列舉前述中作為附AG層之基材10之用途所列舉者以及具備該等中之任一種以上之裝置等。 Examples of the article of the present invention include those described above for use as the substrate 10 with an AG layer, and devices having any one or more of the above.

就裝置而言,例如有太陽電池模組、顯示裝置、照明裝置等。 As the device, for example, there are a solar cell module, a display device, a lighting device, and the like.

就太陽電池模組來說,以具備太陽電池及用以保護太陽電池而分別配置於太陽電池前面及背面的透明基板(蓋玻璃等),且使用前述附AG層之基材作為前述透明基板中至少一者之透明基板(理想為至少前面側之透明基板)者為佳。 The solar cell module includes a solar cell and a transparent substrate (cover glass or the like) disposed on the front surface and the back surface of the solar cell to protect the solar cell, and the substrate having the AG layer is used as the transparent substrate. At least one of the transparent substrates (ideally at least the front side of the transparent substrate) is preferred.

就顯示裝置之例來說,例如有行動電話、智慧型手機、數位板、汽車導航等。 Examples of the display device include, for example, a mobile phone, a smart phone, a tablet, a car navigation, and the like.

就照明裝置之例而言,可舉如有機EL(電致發光)照明裝置、LED(發光二極體)照明裝置等。 Examples of the illumination device include an organic EL (electroluminescence) illumination device, an LED (light-emitting diode) illumination device, and the like.

實施例 Example

以下將顯示實施例詳細說明本發明。惟,本發明不受以下記載限定。 The invention will be described in detail below by way of examples. However, the invention is not limited by the following description.

後述之例1~7中,例2~5為實施例,例1、例6、7為比較例。 In Examples 1 to 7, which will be described later, Examples 2 to 5 are examples, and Examples 1 and 6 and 7 are comparative examples.

各例中使用之評估方法及材料顯示如下。 The evaluation methods and materials used in each case are shown below.

[評估方法] [evaluation method]

(平均凝聚粒徑) (average aggregated particle size)

微粒子(鏈狀實心二氧化矽粒子、空心二氧化矽粒子)之平均凝聚粒徑係使用動態光散射法粒度分析計(日機裝公司製、Microtrac UPA)測定。 The average agglomerated particle diameter of the fine particles (chain-shaped solid cerium oxide particles and hollow cerium oxide particles) was measured by a dynamic light scattering particle size analyzer (manufactured by Nikkiso Co., Ltd., Microtrac UPA).

(AG層之折射率) (refractive index of the AG layer)

AG層之折射率n係以下述方法進行測定。 The refractive index n of the AG layer was measured by the following method.

利用旋塗器將欲求算折射率之層的單層平滑膜形成於透明基材表面,並將黑色塑膠膠帶以不含氣泡的方式黏附到該透明基材之與該單層膜相反之側的表面。然後藉由分光光度計(大塚電子公司製、瞬間多重測光系統MCPD-3000)在波長300~780nm範圍下測定前述單層膜之反射率。測定反射率時係將光之入射角度設為2°。由在波長300~780nm範圍下最低的反射率(底部反射率Rmin)與前述透明基材的折射率ns,利用下式(1)算出折射率n。 Forming a single-layer smoothing film of a layer of refractive index to be formed on the surface of the transparent substrate by a spin coater, and adhering the black plastic tape to the side opposite to the single-layer film in a bubble-free manner surface. Then, the reflectance of the above-mentioned single layer film was measured by a spectrophotometer (manufactured by Otsuka Electronics Co., Ltd., instantaneous multi-photometry system MCPD-3000) at a wavelength of 300 to 780 nm. When the reflectance is measured, the incident angle of light is set to 2°. The refractive index n is calculated by the following formula (1) from the lowest reflectance (bottom reflectance R min ) in the range of 300 to 780 nm and the refractive index n s of the transparent substrate.

Rmin=(n-ns)2/(n+ns)2…(1) R min =(nn s ) 2 /(n+n s ) 2 ...(1)

(算術平均粗度Ra) (arithmetic mean roughness Ra)

AG層表面的算術平均粗度Ra係使用表面粗度計(東京 精密公司製、「Surfcom(註冊商標)1500DX」),藉由JIS B0601:2001中記載之方法進行測定。粗度曲線用之基準長度lr(截止值λ c)為0.08mm。 The arithmetic mean roughness Ra of the surface of the AG layer is the surface roughness meter (Tokyo "Surfcom (registered trademark) 1500DX" manufactured by Seiko Co., Ltd.) was measured by the method described in JIS B0601:2001. The reference length lr (cutoff λ c) for the thickness curve is 0.08 mm.

(穿透率差Td) (transmission rate difference Td)

分別針對形成AG層前的透明基材及各例中所獲得之附AG層之基材,使用分光光度計(日本分光公司製、V670)測定波長400nm~1100nm下之光穿透率(%)並求出平均穿透率(%)。自該結果利用下式(2)算出穿透率差Td(%)。令光之入射角度為0°(對透明基材垂直入射)。穿透率差Td愈大表示穿透率提升效果愈高。 For the transparent substrate before the formation of the AG layer and the substrate with the AG layer obtained in each example, the light transmittance (%) at a wavelength of 400 nm to 1100 nm was measured using a spectrophotometer (manufactured by JASCO Corporation, V670). And the average penetration rate (%) was determined. From the results, the transmittance difference Td (%) was calculated by the following formula (2). Let the incident angle of light be 0° (normal incidence on the transparent substrate). The larger the penetration difference Td, the higher the penetration improvement effect.

Td=T1-T2…(2) Td=T1-T2...(2)

惟,T1為附AG層之基材的平均穿透率(%),T2則為僅透明基材的平均穿透率(%)。 However, T1 is the average transmittance (%) of the substrate with the AG layer, and T2 is the average transmittance (%) of only the transparent substrate.

(光澤度) (Gloss)

就AG層表面之光澤度係測定60°鏡面光澤度。60°鏡面光澤度係使用光澤度計(日本電色工業公司製、PG-3D型),藉由JIS Z8741:1997中規定之方法在AG層的大致中央部進行測定。又,AG層表面的光澤度係藉由在玻璃板之背面(即與AG層相反之側的面)黏貼黑色膠帶以於消除玻璃板背面反射之影響的狀態下進行測定。光澤度愈小表示防眩性愈佳。 The 60° specular gloss was measured for the gloss of the surface of the AG layer. The 60° specular gloss was measured at a substantially central portion of the AG layer by a method specified in JIS Z8741:1997 using a gloss meter (manufactured by Nippon Denshoku Industries Co., Ltd., PG-3D type). Further, the glossiness of the surface of the AG layer was measured by adhering a black tape to the back surface of the glass plate (i.e., the surface opposite to the side of the AG layer) to eliminate the influence of reflection on the back surface of the glass plate. The smaller the gloss, the better the anti-glare.

(霧度) (haze)

霧度係使用霧度計(村上色彩研究所公司製、HM150L2型)藉由JIS K7136:2000(ISO 14782:1999)中規定之方法在 AG層的大致中央部進行測定。 The haze is a haze meter (manufactured by Murakami Color Research Co., Ltd., HM150L2 type) by the method specified in JIS K7136:2000 (ISO 14782:1999). The measurement was performed at a substantially central portion of the AG layer.

(耐摩耗性) (wear resistance)

就耐摩耗性之評估係進行下述摩耗試驗。將開口徑為1cm×2cm之毛氈(新高理化工業公司製、研磨用餅AM-1)裝設於摩擦試驗機(大平理化工業公司製),以1kg荷重使該毛氈接觸附AG層之基材的AG層側表面進行水平往復運動,並使該毛氈往復40次。 The following abrasion test was performed on the evaluation of wear resistance. A felt having a diameter of 1 cm × 2 cm (manufactured by New Chemical Industrial Co., Ltd., and a cake for polishing AM-1) was attached to a friction tester (manufactured by Daping Chemical Industry Co., Ltd.), and the felt was brought into contact with the substrate of the AG layer with a load of 1 kg. The side surface of the AG layer was horizontally reciprocated and the felt was reciprocated 40 times.

以前述程序分別測出摩耗試驗前及摩耗試驗後之AG層表面的光澤度,並由該結果利用下式(3)算出摩耗試驗前後之光澤度變化△G(%)。光澤度變化△G愈小表示耐摩耗性愈佳。 The gloss of the surface of the AG layer before the abrasion test and after the abrasion test was measured by the above procedure, and the gloss change ΔG (%) before and after the abrasion test was calculated from the results using the following formula (3). The smaller the gloss change ΔG is, the better the abrasion resistance is.

△G=G1-G2…(3) △G=G1-G2...(3)

惟,G1為摩耗試驗前之AG層表面的光澤度(%),G2為摩耗試驗後之AG層表面的光澤度(%)。 However, G1 is the gloss (%) of the surface of the AG layer before the abrasion test, and G2 is the gloss (%) of the surface of the AG layer after the abrasion test.

[使用材料] [Use materials]

(二氧化矽系基質前驅物溶液(a-1)之調製) (Preparation of cerium oxide matrix precursor solution (a-1))

一邊攪拌改質乙醇(Japan Alcohol Trading CO.,LTD製、商品名「Solmix(註冊商標)AP-11」;以乙醇為主劑之混合溶劑;在以下調製中使用之改質乙醇均與此相同)75.8g一邊加入離子交換水11.9g與61質量%硝酸0.1g之混合液,並攪拌5分鐘。於其中加入四乙氧矽烷(以SiO2換算固體成分濃度:29質量%)12.2g,在室溫下攪拌30分鐘而調製出以SiO2換算固體成分濃度為3.5質量%之二氧化矽系基質前驅物溶液(a-1)。 The modified ethanol (manufactured by Japan Alcohol Trading Co., LTD., trade name "Solmix (registered trademark) AP-11"; a mixed solvent containing ethanol as the main solvent; the modified ethanol used in the following preparation is the same 75.8 g of a mixture of 11.9 g of ion-exchanged water and 0.1 g of 61% by mass of nitric acid was added, and stirred for 5 minutes. Silicon tetraethoxide is added to a dioxane (calculated as SiO 2 solid content concentration: 29 mass%) 12.2g, was stirred at room temperature for 30 minutes to prepare a solid content concentration calculated as SiO 2 of 3.5% by mass of silicon dioxide-based matrix Precursor solution (a-1).

而,在此之以SiO2換算固體成分濃度係四乙氧矽烷的所有Si均轉化成SiO2時的固體成分濃度。 And, here all the Si to SiO solid content concentration calculated based tetraethoxy silane-2 was converted to a solid content concentration of SiO 2.

(二氧化矽系基質前驅物溶液(a-2)之調製) (Preparation of cerium oxide matrix precursor solution (a-2))

一邊攪拌改質乙醇80.3g一邊加入離子交換水7.9g與61質量%硝酸0.2g之混合液並攪拌5分鐘。接著加入1,6-雙(三甲氧矽基)己烷(信越矽利光公司製、商品名「KBM3066」、以SiO2換算固體成分濃度:37質量%)11.6g,於水浴中在60℃下攪拌15分鐘而調製出以SiO2換算固體成分濃度為4.3質量%之二氧化矽系基質前驅物溶液(a-2)。 While stirring 80.3 g of modified ethanol, a mixed liquid of 7.9 g of ion-exchanged water and 0.2 g of 61% by mass of nitric acid was added and stirred for 5 minutes. Next, 1,6-bis(trimethoxyindenyl)hexane (manufactured by Shin-Etsu Chemical Co., Ltd., trade name "KBM3066", solid content concentration: 37% by mass in terms of SiO 2 ), 11.6 g, was added in a water bath at 60 ° C. The cerium oxide-based matrix precursor solution (a-2) having a solid content concentration of 4.3% by mass in terms of SiO 2 was prepared by stirring for 15 minutes.

而,在此之以SiO2換算固體成分濃度係1,6-雙(三甲氧矽基)己烷的所有Si均轉化成SiO2時的固體成分濃度。 And, in all of this Si SiO 2 solid content concentration calculated based 1,6-bis (silicon based-trimethoxyphenyl) hexane was converted to a solid content concentration of 2 SiO.

(塗佈液(A)之調製) (modulation of coating liquid (A))

一邊攪拌二氧化矽系基質前驅物溶液(a-1)77.1g一邊加入二氧化矽系基質前驅物溶液(a-2)7.0g並攪拌30分鐘。接著加入改質乙醇15.9g,在室溫下攪拌30分鐘而獲得以SiO2換算固體成分濃度為3.0質量%之塗佈液(A)。 While stirring 77.1 g of the ceria-based matrix precursor solution (a-1), 7.0 g of the ceria-based matrix precursor solution (a-2) was added and stirred for 30 minutes. Then, 15.9 g of modified ethanol was added, and the mixture was stirred at room temperature for 30 minutes to obtain a coating liquid (A) having a solid content concentration of 3.0% by mass in terms of SiO 2 .

(塗佈液(B)之調製) (modulation of coating liquid (B))

一邊攪拌改質乙醇56.5g一邊加入塗佈液(A)30.0g,接著加入鏈狀實心二氧化矽溶膠(日產化學工業公司製、「SNOWTEX(註冊商標)ST-OUP」)13.5g,在室溫下攪拌30分鐘而獲得以SiO2換算固體成分濃度為3.0質量%之塗佈液(B)。 Adding 30.0 g of the coating liquid (A) while stirring 56.5 g of the modified ethanol, and then adding 13.5 g of a chain-shaped solid cerium oxide sol ("SNOWTEX (registered trademark) ST-OUP" manufactured by Nissan Chemical Industries, Ltd.) The mixture was stirred at a temperature for 30 minutes to obtain a coating liquid (B) having a solid content concentration of 3.0% by mass in terms of SiO 2 .

而,在此之以SiO2換算固體成分濃度係塗佈液(A)之以SiO2換算固體成分與鏈狀實心二氧化矽溶膠之以SiO2換算 固體成分(鏈狀實心二氧化矽粒子)的合計。 In addition, in the SiO 2 conversion solid content concentration coating liquid (A), the SiO 2 conversion solid content and the chain solid cerium oxide sol in terms of SiO 2 conversion solid content (chain solid cerium oxide particles) Total.

相對於塗佈液(B)之以SiO2換算固體成分,塗佈液(B)中之鏈狀實心二氧化矽粒子含量為70質量%。 The content of the chain-like solid cerium oxide particles in the coating liquid (B) was 70% by mass based on the solid content in terms of SiO 2 in the coating liquid (B).

塗佈液(B)中之鏈狀實心二氧化矽粒子的平均凝聚粒徑為70nm。 The chain-shaped solid cerium oxide particles in the coating liquid (B) had an average aggregated particle diameter of 70 nm.

(塗佈液(C)之調製) (modulation of coating liquid (C))

一邊攪拌改質乙醇36.5g一邊加入塗佈液(A)50.0g,接著加入鏈狀實心二氧化矽溶膠(日產化學工業公司製、「SN OWTEX(註冊商標)ST-OUP」)13.5g,在室溫下攪拌30分鐘而獲得以SiO2換算固體成分濃度為5.0質量%之塗佈液(C)。 50.0 g of the coating liquid (A) was added while stirring the modified ethanol (36.5 g), followed by the addition of 13.5 g of a chain-shaped solid cerium oxide sol ("SN OWTEX (registered trademark) ST-OUP" manufactured by Nissan Chemical Industries, Ltd.). The mixture was stirred at room temperature for 30 minutes to obtain a coating liquid (C) having a solid content concentration of 5.0% by mass in terms of SiO 2 .

(塗佈液(D)之調製) (modulation of coating liquid (D))

一邊攪拌改質乙醇5.5g一邊加入塗佈液(A)50.0g,接著加入鏈狀實心二氧化矽溶膠(日產化學工業公司製、「SNO WTEX(註冊商標)ST-OUP)」13.5g、異丁醇20.0g、二丙酮醇10.0g、α-萜品醇1.0g,在室溫下攪拌30分鐘而獲得以SiO2換算固體成分濃度為5.0質量%之塗佈液(D)。 Adding 50.0 g of the coating liquid (A) while stirring 5.5 g of the modified ethanol, and then adding a chain-shaped solid cerium oxide sol ("SNO WTEX (registered trademark) ST-OUP) manufactured by Nissan Chemical Industries Co., Ltd." 13.5 g, 20.0 g of butanol, 10.0 g of diacetone alcohol, and 1.0 g of α-terpineol were stirred at room temperature for 30 minutes to obtain a coating liquid (D) having a solid content concentration of 5.0% by mass in terms of SiO 2 .

(塗佈液(E)之調製) (modulation of coating liquid (E))

一邊攪拌改質乙醇25.6g一邊加入塗佈液(A)70.0g,接著加入空心二氧化矽溶膠(日揮觸媒化成公司製、「THRUL YA(註冊商標)4110)」4.4g,在室溫下攪拌30分鐘而獲得以SiO2換算固體成分濃度為3.0質量%之塗佈液(E)。 70.0 g of the coating liquid (A) was added while stirring 25.6 g of the modified ethanol, and then hollow cerium oxide sol ("THRUL YA (registered trademark) 4110)", 4.4 g, was added at room temperature. The coating liquid (E) having a solid content concentration of 3.0% by mass in terms of SiO 2 was obtained by stirring for 30 minutes.

(塗佈液(F)之調製) (modulation of coating liquid (F))

一邊攪拌改質乙醇59.8g一邊加入塗佈液(A)30.0g,接著加入空心二氧化矽溶膠(日揮觸媒化成公司製THRULYA (註冊商標)4110)10.2g,在室溫下攪拌30分鐘而獲得以SiO2換算固體成分濃度為3.0質量%之塗佈液(F)。 30.0 g of the coating liquid (A) was added while stirring 59.8 g of the modified ethanol, and then 10.2 g of a hollow cerium oxide sol (THRULYA (registered trademark) 4110 manufactured by Nippon Kasei Co., Ltd.) was added, and the mixture was stirred at room temperature for 30 minutes. A coating liquid (F) having a solid content concentration of 3.0% by mass in terms of SiO 2 was obtained.

[例1] [example 1]

(透明基材之洗淨) (cleaning of transparent substrate)

就透明基材準備一業經化學強化之鋁矽酸鹽玻璃板(旭硝子公司製、商品名「Leoflex(註冊商標)」。尺寸:300mm×300mm、厚度0.85mm)。以碳酸氫納水洗淨該透明基材之表面後,以離子交換水進行淋洗並使其乾燥。 A chemically strengthened aluminosilicate glass plate (manufactured by Asahi Glass Co., Ltd., trade name "Leoflex (registered trademark)" was prepared for the transparent substrate. Dimensions: 300 mm × 300 mm, thickness 0.85 mm). After washing the surface of the transparent substrate with sodium hydrogencarbonate, it was rinsed with ion-exchanged water and dried.

(附AG層之基材之製作) (Production of substrate with AG layer)

以預熱爐(ISUZU公司製、VTR-115)將前述透明基材預熱。接著在將透明基材之表面溫度保溫於90℃之狀態下,在下述條件下以成為表1所示之算術平均粗度Ra的方式將塗佈液(A)塗佈至前述透明基材上。 The transparent substrate was preheated in a preheating furnace (manufactured by ISUZU Co., Ltd., VTR-115). Next, the coating liquid (A) was applied onto the transparent substrate so as to have an arithmetic mean roughness Ra shown in Table 1 under the following conditions while maintaining the surface temperature of the transparent substrate at 90 °C. .

.噴霧壓力:0.2MPa、.噴嘴移動速度:750mm/分、.噴霧間隔:22mm。 . Spray pressure: 0.2MPa,. Nozzle moving speed: 750mm / min,. Spray interval: 22mm.

然後於大氣中在200℃下加熱硬化3分鐘而獲得附AG層之基材。 Then, it was heat-hardened at 200 ° C for 3 minutes in the atmosphere to obtain a substrate with an AG layer.

利用噴霧法之塗佈係使用6軸塗裝用自動操作機(Kawa saki Robotics公司製、JF-5)。又,就噴嘴20係使用VAU噴嘴(Spraying Systems Japan Co.製)。 For the coating method by the spray method, a 6-axis automatic robot (JF-5 manufactured by Kawasaki Robotics Co., Ltd.) was used. Further, a VAU nozzle (manufactured by Spraying Systems Japan Co.) was used for the nozzle 20.

[例2、3] [Examples 2, 3]

除了將塗佈液(A)變更成塗佈液(B)並以成為表1中所示之算術平均粗度Ra的方式進行塗佈以外,以與例1同樣的方 式而製得附AG層之基材。 The same method as in Example 1 except that the coating liquid (A) was changed to the coating liquid (B) and applied so as to have an arithmetic mean roughness Ra shown in Table 1. A substrate with an AG layer was prepared in the same manner.

[例4] [Example 4]

除了將塗佈液(A)變更成塗佈液(C)並以成為表1中所示之算術平均粗度Ra的方式進行塗佈以外,以與例1同樣的方式而製得附AG層之基材。 An AG layer was obtained in the same manner as in Example 1 except that the coating liquid (A) was changed to the coating liquid (C) and applied so as to have the arithmetic mean roughness Ra shown in Table 1. The substrate.

[例5] [Example 5]

除了將塗佈液(A)變更成塗佈液(D)並以成為表1中所示之算術平均粗度Ra的方式進行塗佈以外,以與例1同樣的方式而製得附AG層之基材。 An AG layer was produced in the same manner as in Example 1 except that the coating liquid (A) was changed to the coating liquid (D) and applied so as to have the arithmetic mean roughness Ra shown in Table 1. The substrate.

[例6] [Example 6]

除了將塗佈液(A)變更成塗佈液(E)並以成為表1中所示之算術平均粗度Ra的方式進行塗佈以外,以與例1同樣的方式而製得附AG層之基材。 An AG layer was produced in the same manner as in Example 1 except that the coating liquid (A) was changed to the coating liquid (E) and applied so as to have the arithmetic mean roughness Ra shown in Table 1. The substrate.

[例7] [Example 7]

除了將塗佈液(A)變更成塗佈液(F)並以成為表1中所示之算術平均粗度Ra的方式進行塗佈以外,以與例1同樣的方式而製得附AG層之基材。 An AG layer was obtained in the same manner as in Example 1 except that the coating liquid (A) was changed to the coating liquid (F) and applied so as to have the arithmetic mean roughness Ra shown in Table 1. The substrate.

針對各例中所得之附AG層之基材,於表1中顯示AG層中之粒子比率(質量%)、AG層之折射率及表面算術平均粗度Ra、穿透率差Td、光澤度(%)、霧度(%)、耐摩耗性(光澤度變化△G(%))。 With respect to the substrate with the AG layer obtained in each example, the particle ratio (% by mass) in the AG layer, the refractive index of the AG layer, the arithmetic mean roughness Ra of the surface, the difference in transmittance Td, and the glossiness are shown in Table 1. (%), haze (%), and abrasion resistance (gloss change ΔG (%)).

粒子比率係各例中於AG層形成時使用之塗佈液的二氧化矽粒子(鏈狀實心二氧化矽粒子、空心二氧化矽粒子)相對於以SiO2換算固體成分的比例,等於二氧化矽粒子相 對於AG層之總質量的比例。 The particle ratio is the ratio of the cerium oxide particles (chain-shaped solid cerium oxide particles, hollow cerium oxide particles) in the coating liquid used in the formation of the AG layer in each case to the solid content in terms of SiO 2 , which is equal to the dioxide. The ratio of bismuth particles to the total mass of the AG layer.

如同上述結果所示,AG層中之粒子比率為0的例1之穿透率差Td為0.0%(與單獨僅有透明基材之情況相同),未見穿透率提升效果。 As shown in the above results, the transmittance difference Td of Example 1 in which the particle ratio in the AG layer was 0 was 0.0% (the same as the case where only the transparent substrate was used alone), and the effect of improving the transmittance was not observed.

與單獨僅有透明基材之情況相較下,AG層含有鏈狀實心二氧化矽粒子之例2~5則有提升穿透率。又,防眩性及耐摩耗性亦充分良好。此外,雖然含有70質量%之比率的粒子,但與不含粒子之例1相較下,霧度還是較低。 In the case of the case where the AG layer contains the chain-like solid ceria particles, the examples 2 to 5 have a higher transmittance than the case where only the transparent substrate is used alone. Moreover, the anti-glare property and the abrasion resistance are also sufficiently good. Further, although the particles were contained in a ratio of 70% by mass, the haze was lower than that of Example 1 containing no particles.

例4則因為固體成分高故於成膜時容易形成空隙,所以折射率較例2、例3更低,與單獨僅有透明基材之情況相較下有提升穿透率。又,防眩性及耐摩耗性亦充分良好。 In Example 4, since the solid content was high, voids were easily formed at the time of film formation, so the refractive index was lower than that of Examples 2 and 3, and the lift transmittance was higher than that of the case where only the transparent substrate was used alone. Moreover, the anti-glare property and the abrasion resistance are also sufficiently good.

例5之折射率較例2~4更低,與單獨僅有透明基材之情況相較下,有大幅提升穿透率。吾等認為是因為含有萜烯 衍生物而獲得該結果。又,防眩性及耐摩耗性亦充分良好。 The refractive index of Example 5 is lower than that of Examples 2 to 4. Compared with the case where only a transparent substrate is provided alone, the transmittance is greatly improved. We think it is because it contains terpenes The result was obtained by a derivative. Moreover, the anti-glare property and the abrasion resistance are also sufficiently good.

使用粒子比率30質量%之空心二氧化矽粒子且令算術平均粗度Ra為0.31μm之例6的折射率雖與例2~5相同,但穿透率未有提升。 The refractive index of the example 6 of the hollow cerium oxide particles having a particle ratio of 30% by mass and the arithmetic mean roughness Ra of 0.31 μm was the same as those of Examples 2 to 5, but the transmittance was not improved.

使用粒子比率70質量%之空心二氧化矽粒子的例7則是耐摩耗性較例2~5更低。 In the case of using hollow cerium oxide particles having a particle ratio of 70% by mass, the abrasion resistance was lower than that of Examples 2 to 5.

產業上之可利用性 Industrial availability

依據本發明,可提供一種具備防眩效果、穿透率提升效果與機械強度平衡優異之防眩層的附防眩層之基材及使用其之物品,可有效作為在各種機器類中使用的防眩用基材。 According to the present invention, it is possible to provide an anti-glare layer-containing substrate having an anti-glare layer excellent in anti-glare effect, a transmittance improvement effect, and a mechanical strength balance, and an article using the same, which can be effectively used as various types of machines. Anti-glare substrate.

而,在此係引用已於2014年4月23日提出申請之日本專利申請案2014-089455號之說明書、申請專利範圍、圖式及摘要的全部內容,並納入作為本發明之揭示。 The entire contents of the specification, the scope of the application, the drawings and the abstract of the Japanese Patent Application No. 2014-089455, filed on Apr. 23, 2014, are hereby incorporated by reference.

10‧‧‧附防眩層之基材 10‧‧‧Substrate with anti-glare layer

12‧‧‧透明基材 12‧‧‧Transparent substrate

14‧‧‧防眩層 14‧‧‧Anti-glare layer

Claims (6)

一種附防眩層之基材,具備透明基材及形成於前述透明基材上之防眩層,其特徵在於:前述防眩層之折射率為1.25~1.45,前述防眩層表面之算術平均粗度Ra為0.05~0.25μm,且前述防眩層含有鏈狀實心二氧化矽粒子。 A substrate with an anti-glare layer, comprising a transparent substrate and an anti-glare layer formed on the transparent substrate, wherein the anti-glare layer has a refractive index of 1.25 to 1.45, and an arithmetic mean of the surface of the anti-glare layer The roughness Ra is 0.05 to 0.25 μm, and the antiglare layer contains chain solid cerium oxide particles. 如請求項1之附防眩層之基材,其中相對於前述防眩層之總質量,前述防眩層中之前述鏈狀實心二氧化矽粒子含量為50~80質量%。 The substrate of the anti-glare layer of claim 1, wherein the content of the chain-shaped solid cerium oxide particles in the anti-glare layer is 50 to 80% by mass based on the total mass of the anti-glare layer. 如請求項1或2之附防眩層之基材,其中前述鏈狀實心二氧化矽粒子之平均凝聚粒徑為5~300nm。 The substrate of the anti-glare layer of claim 1 or 2, wherein the chain-shaped solid cerium oxide particles have an average agglomerated particle diameter of 5 to 300 nm. 如請求項1至3中任一項之附防眩層之基材,其中前述防眩層係由塗佈液形成之層,該塗佈液含有前述鏈狀實心二氧化矽粒子、二氧化矽系基質前驅物及液狀介質。 The substrate with an anti-glare layer according to any one of claims 1 to 3, wherein the anti-glare layer is a layer formed of a coating liquid containing the aforementioned chain-shaped solid ceria particles and cerium oxide. It is a matrix precursor and a liquid medium. 如請求項4之附防眩層之基材,其中前述塗佈液更含有萜烯化合物。 The substrate of the anti-glare layer of claim 4, wherein the coating liquid further contains a terpene compound. 一種物品,其具備如請求項1至5中任一項之附防眩層之基材。 An article comprising the substrate with an anti-glare layer according to any one of claims 1 to 5.
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