TW201605572A - Oil cooling and oil mist purifying filtering equipment of numerical control boring tapping center machine tool - Google Patents

Oil cooling and oil mist purifying filtering equipment of numerical control boring tapping center machine tool Download PDF

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TW201605572A
TW201605572A TW103141862A TW103141862A TW201605572A TW 201605572 A TW201605572 A TW 201605572A TW 103141862 A TW103141862 A TW 103141862A TW 103141862 A TW103141862 A TW 103141862A TW 201605572 A TW201605572 A TW 201605572A
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oil
filter
machine tool
semi
filtering
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TW103141862A
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TWI555604B (en
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tian-quan Zheng
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tian-quan Zheng
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Priority claimed from CN201410403662.3A external-priority patent/CN104138678B/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Filtration Of Liquid (AREA)

Abstract

The invention discloses oil cooling and oil mist purifying filtering equipment of a numerical control boring tapping center machine tool. The oil cooling and oil mist purifying filtering equipment comprises a dirty oil box for containing dirty oil of the machine tool, a semi-combed filtering barrel for performing semi-combed filtering on dirty oil, a refrigerating device for cooling refined oil filtered by the semi-combed filtering barrel, and an oil mist purifying device for purifying oil mist generated in processing of the machine tool, wherein the dirty oil box, the semi-combed filtering barrel, the refrigerating device and the oil mist purifying device are arranged in an integrated manner; a slagging bottom cover plate opening automatically is arranged below a body of the semi-combed filtering barrel, an oil inlet and an oil outlet of the refrigerating device are respectively communicated with a semi-combed filtering oil tank and a highly precise filtering oil tank, and the highly precise filtering oil tank is internally provided with a highly precise filtering device. By adopting an improved filtering scheme, the equipment can purify and cut oil products, prolongs the service life of cut oil products, greatly reduces the environment pollution, effectively improves the processing efficiency, and increases the yield.

Description

數控鑽孔攻絲中心機床油冷卻油霧淨化過濾設備 CNC drilling and tapping center machine tool oil cooling oil mist purification filter equipment

本發明涉及一種含渣廢液過濾回收設備,尤其涉及一種數控鑽孔攻絲中心機床油冷卻油霧淨化過濾設備。 The invention relates to a slag-containing waste liquid filtering and recycling device, in particular to a numerical control drilling and tapping center machine tool oil cooling oil mist purification filtering device.

目前,數控鑽孔攻絲中心機床大多缺少一套高性能、高精度的過濾設備,大多生產廠家採用簡單的金屬網過濾,其過濾效果甚微,再加上軌道油的滲入,因而加快了切削液的變質、腐敗、發臭,很多中小型廠處理廢油的方式就是直接倒入水溝,滲入地下水源,因而對環境造成了極大的影響。 At present, most of the CNC drilling and tapping center machine tools lack a set of high-performance, high-precision filtering equipment. Most manufacturers use simple metal mesh filtration, and the filtering effect is very small. Together with the infiltration of the rail oil, the cutting fluid is accelerated. The deterioration, corruption, and stinking of many small and medium-sized factories are directly poured into the ditch and infiltrated into the groundwater source, thus causing a great impact on the environment.

本發明的目的在於提供一種數控鑽孔攻絲中心機床油冷卻油霧淨化過濾設備,其藉由採用改良的過濾方案能夠淨化切削油品,延長切削油品的使用壽命,大幅減少了環境污染,並有效地提升了加工的效率,增加了產能。 The object of the present invention is to provide a numerical control drilling and tapping center machine tool oil cooling oil mist purification filtering device, which can purify cutting oil products by using an improved filtering scheme, prolong the service life of cutting oil products, and greatly reduce environmental pollution. And effectively improve the efficiency of processing and increase production capacity.

為了實現上述目的,本發明的技術方案如下:一種數控鑽孔攻絲中心機床油冷卻油霧淨化過濾設備,包括集成設置的如下組件:用於容置髒油的髒油箱,所述髒油箱與機床連通。 In order to achieve the above object, the technical solution of the present invention is as follows: a numerical control drilling and tapping center machine tool oil cooling oil mist purification filtering device, comprising the following components integratedly arranged: a dirty oil tank for accommodating dirty oil, the dirty oil tank and The machine is connected.

用於對所述髒油進行半精過濾的半精過濾桶,所述半精過濾桶的髒油入口與髒油箱連通,其乾淨油出口與半精過濾油槽相連通,所述半精過濾桶的桶身下方設置有能夠自動打開的用於排渣的底蓋板,汙渣於所述底蓋板打開時排入汙渣收集裝置。 a semi-fine filter bucket for semi-fine filtration of the dirty oil, the dirty oil inlet of the semi-fine filter bucket is in communication with a dirty oil tank, and the clean oil outlet is connected to the semi-fine filter oil tank, the semi-fine filter bucket Below the barrel body is provided a bottom cover plate for automatically discharging the slag discharge, and the slag is discharged into the dirt collection device when the bottom cover is opened.

用於對由半精過濾桶過濾後的精油進行冷卻的製冷裝置,所述製冷裝置的進油口和出油口分別所述半精過濾油槽和高精過濾油槽相連通,其中,所述高精過濾油槽內設有高精度過濾裝置。 a refrigeration device for cooling the essential oil filtered by the semi-fine filter bucket, wherein the oil inlet and the oil outlet of the refrigeration device are respectively connected to the semi-fine filter oil tank and the high-precision filter oil tank, wherein the high High-precision filtration devices are installed in the fine filter oil tank.

以及,用於對機床加工過程中產生的油霧進行淨化的油霧淨化裝置。 And an oil mist purifying device for purifying oil mist generated during machining of the machine tool.

作為本發明的較佳方案之一,所述半精過濾桶包括所述桶身、所述底蓋板、上蓋板、濾袋以及複數根豎直設於所述桶身內的濾桿,所述桶身上設置有所述髒油入口和乾淨油出口一,所述濾桿的外部套設所述濾袋,所述底蓋板包括一具有若干過濾孔的錐型濾網以及設置於所述錐型濾網的底端面的乾淨油出口二和進氣口,所述錐型濾網的錐形突起朝向所述桶身內,且所述錐型濾網的邊緣的一側與所述桶身活動連接,其另一側與一升降機構活動連接。 As one of the preferred embodiments of the present invention, the semi-fine filter bucket includes the tub body, the bottom cover plate, the upper cover plate, the filter bag, and a plurality of filter rods vertically disposed in the tub body. The barrel body is provided with the dirty oil inlet and the clean oil outlet 1. The filter rod is externally sleeved with the filter bag, and the bottom cover comprises a cone filter having a plurality of filter holes and is disposed at the a clean oil outlet 2 and an air inlet of the bottom end surface of the cone type filter, the tapered protrusion of the cone type filter screen faces the barrel body, and one side of the edge of the cone type filter screen is The barrel is movably connected and the other side is movably connected to a lifting mechanism.

作為本發明的較佳方案之一,所述升降機構包括至少一個設於所述桶身上的氣缸,該些氣缸的伸縮桿與所述錐型濾網的邊緣的另一側藉由一轉軸鉸接。 As one of the preferred embodiments of the present invention, the lifting mechanism includes at least one cylinder disposed on the barrel, and the telescopic rod of the cylinder is hinged to the other side of the edge of the cone filter by a rotating shaft .

作為本發明的較佳方案之一,所述錐型濾網邊緣的一側與所述桶身藉由一轉軸鉸接。 As one of the preferred embodiments of the present invention, one side of the edge of the cone filter is hinged to the barrel by a rotating shaft.

作為本發明的較佳方案之一,所述桶身上設置有通氣口一, 所述通氣口一連接高壓氣源對所述濾袋進行通氣反沖洗。 As one of the preferred embodiments of the present invention, the barrel body is provided with a venting port, The filter port is ventilated backwashed by a high pressure gas source connected to the vent.

作為本發明的較佳方案之一,所述桶身上還安裝有一用於檢測所述濾袋壓力的壓力錶。 As one of the preferred embodiments of the present invention, a pressure gauge for detecting the pressure of the filter bag is mounted on the barrel.

作為本發明的較佳方案之一,所述桶身內設置有一法蘭盤一,所述法蘭盤一上設置有與所述濾桿相匹配的台階孔以用於固定所述濾桿。 As one of the preferred embodiments of the present invention, a flange 1 is disposed in the barrel body, and the flange plate is provided with a stepped hole matching the filter rod for fixing the filter rod.

作為本發明的較佳方案之一,所述高精度過濾裝置包括法蘭盤二以及連接於所述法蘭盤二下方的複數根濾芯,所述法蘭盤二上設置有通氣口二,所述通氣口二連接高壓氣源對所述濾芯進行通氣反沖洗,且所述法蘭盤二藉由抽油過濾泵以及管道與所述機床連通。 As one of the preferred embodiments of the present invention, the high-precision filtering device includes a flange 2 and a plurality of filter elements connected to the lower side of the flange 2, and the flange 2 is provided with a venting port 2 The venting port 2 is connected to the high-pressure gas source to perform aeration backwashing of the filter element, and the flange 2 is connected to the machine tool by a pumping filter pump and a pipe.

作為本發明的較佳方案之一,所述濾芯與法蘭盤二藉由固定濾芯連接頭連接。 As one of the preferred embodiments of the present invention, the filter element and the flange 2 are connected by a fixed filter connector.

作為本發明的較佳方案之一,所述汙渣收集裝置採用一集屑車。 As one of the preferred embodiments of the present invention, the dirt collection device employs a chip conveyor.

與習知技術相比,本發明的優點至少在於: Compared with the prior art, the advantages of the present invention are at least:

(1)本發明將過濾、製冷、除渣、油霧淨化等設計藉由集成化、模組化的設計,組配成一體,能夠有效地淨化切削油品,延長切削油品的使用壽命,大幅減少了環境污染,並能夠有效地提升了加工的效率,增加了產能。 (1) The invention integrates the design of filtration, refrigeration, slag removal, oil mist purification and the like into an integrated and modular design, which can effectively purify the cutting oil and prolong the service life of the cutting oil. Significantly reduce environmental pollution, and can effectively improve processing efficiency and increase production capacity.

(2)較佳的,本發明採用了經改良設計的半精過濾桶,其藉由濾桿套濾袋,能夠增加過濾面積及過濾量,提升過濾效率及精度;因濾袋套設於濾桿的外部,故過濾產生的濾渣集中於濾袋的外部,這些集中於濾 袋外部的濾渣能夠通過通氣口一通入高壓氣體進行高壓反沖洗,因而無需經常更換濾袋,節約了耗材成本;採用升降機構(較佳氣壓缸)能夠自動開合錐型濾網,達到快速、自動排渣的效果,因而節約了人力,避免了停機耗時的損失,同時,錐型濾網可以有效地分散屑渣的集中,避免因屑渣集中積壓而堵塞住濾網,進而造成無法過濾的現象。 (2) Preferably, the present invention adopts a modified semi-fine filter bucket, which can increase the filtration area and the filtration amount by the filter sleeve filter bag, and improve the filtration efficiency and precision; The outside of the rod, so the filter residue generated by the filtration is concentrated on the outside of the filter bag, which is concentrated on the filter. The filter residue on the outside of the bag can be backwashed by high pressure gas through the vent, so there is no need to change the filter bag frequently, which saves the cost of consumables. The lifting mechanism (preferably pneumatic cylinder) can automatically open and close the cone filter to achieve fast, The effect of automatic slagging saves manpower and avoids the loss of downtime and time. At the same time, the cone filter can effectively disperse the concentration of slag, avoiding the clogging of the filter due to the accumulated backlog of slag, resulting in failure to filter. The phenomenon.

(3)較佳的,本發明藉由抽油過濾泵的抽力將高精過濾油槽內的油透過高精度過濾裝置進行一次高精度過濾,可以有效地將半精過濾過濾不掉的微細雜質過濾出,因而進一步提高的過濾油的油品。 (3) Preferably, the present invention uses the pumping force of the oil pump to pump the oil in the high-precision filter oil tank through a high-precision filter device for high-precision filtration, which can effectively remove fine impurities that cannot be filtered by the semi-fine filter. Filtered out, thus further enhancing the oil of the filtered oil.

1‧‧‧機床 1‧‧‧ machine tools

10‧‧‧抽油過濾泵 10‧‧‧Sump filter pump

11‧‧‧油霧淨化裝置 11‧‧‧Oil mist purification device

121~129‧‧‧管道 121~129‧‧‧ Pipes

2‧‧‧半精過濾桶 2‧‧‧Semi-fine filter bucket

21‧‧‧桶身 21‧‧‧ barrel

211‧‧‧髒油入口 211‧‧‧ dirty oil inlet

212‧‧‧乾淨油出口一 212‧‧‧Clean oil export one

213‧‧‧通氣口 213‧‧ vents

22‧‧‧上蓋板 22‧‧‧Upper cover

23‧‧‧濾袋 23‧‧‧ filter bags

24‧‧‧濾桿 24‧‧‧ filter rod

25‧‧‧底蓋板 25‧‧‧ bottom cover

251‧‧‧錐型濾網 251‧‧‧Cone filter

2511‧‧‧工作部 2511‧‧‧Working Department

2512‧‧‧連接部 2512‧‧‧Connecting Department

252‧‧‧乾淨油出口二 252‧‧‧Clean oil export two

253‧‧‧進氣口 253‧‧‧air inlet

26‧‧‧氣缸 26‧‧‧ cylinder

27‧‧‧壓力錶 27‧‧‧ Pressure gauge

28‧‧‧法蘭盤 28‧‧‧Flange

281‧‧‧台階孔 281‧‧‧step hole

3‧‧‧髒油槽 3‧‧‧dirty oil tank

41、42‧‧‧泵浦 41, 42‧‧‧ pump

5‧‧‧半精過濾油槽 5‧‧‧ Semi-fine filter tank

6‧‧‧集屑車 6‧‧‧Patch truck

7‧‧‧製冷裝置 7‧‧‧Refrigeration unit

8‧‧‧高精過濾油槽 8‧‧‧High-precision filter tank

9‧‧‧高精度過濾裝置 9‧‧‧High-precision filter

91‧‧‧濾芯 91‧‧‧ filter

92‧‧‧法蘭盤 92‧‧‧Flange

93‧‧‧固定濾芯連接頭 93‧‧‧Fixed filter connector

94‧‧‧通氣口二 94‧‧‧ Ventilation 2

為了更清楚地說明本發明結構特徵和技術要點,下面結合附圖和具體實施方式對本發明進行詳細說明。 The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

圖1為本發明實施例所揭露的數控鑽孔攻絲中心機床油冷卻油霧淨化過濾設備的結構示意圖;圖2為本發明實施例所揭露的半精過濾桶的結構示意圖;圖3為本發明實施例所揭露的半精過濾桶的又一結構示意圖;圖4為本發明實施例所揭露的濾桿與濾袋組裝的主視示意圖;圖5為本發明實施例所揭露的錐型濾網的結構示意圖;圖6為本發明實施例所揭露的濾桿與安裝在桶身內的結構示意圖;圖7為本發明實施例所揭露的濾桿與法蘭盤一組裝的結構示意圖;以及圖8為本發明實施例所揭露的高精度過濾裝置的結構示意圖。 1 is a schematic structural view of a machine tool oil cooling oil mist purification filter device for a numerically controlled drilling and tapping center according to an embodiment of the present invention; FIG. 2 is a schematic structural view of a semi-fine filter bucket according to an embodiment of the present invention; FIG. 4 is a schematic front view of the assembly of the filter rod and the filter bag disclosed in the embodiment of the present invention; FIG. 5 is a schematic view of the tapered filter disclosed in the embodiment of the present invention; FIG. 6 is a schematic structural view of a filter rod and a structure installed in a barrel body according to an embodiment of the present invention; FIG. 7 is a schematic structural view of an assembly of a filter rod and a flange according to an embodiment of the present invention; FIG. 8 is a schematic structural diagram of a high-precision filtering device according to an embodiment of the present invention.

下面將結合本實施例中的附圖,對實施例中的技術方案進行 具體、清楚、完整地描述。 The technical solution in the embodiment will be described below with reference to the drawings in this embodiment. Specifically, clearly and completely described.

一種數控鑽孔攻絲中心機床油冷卻油霧淨化過濾設備,包括集成設置的如下組件:用於容置髒油的髒油箱,髒油箱與機床連通。 The utility model relates to a numerical control drilling and tapping center machine tool oil cooling oil mist purification filtering device, which comprises the following components integratedly arranged: a dirty oil tank for accommodating dirty oil, and a dirty oil tank is connected with the machine tool.

用於對髒油進行半精過濾的半精過濾桶,半精過濾桶的髒油入口與髒油箱連通,其乾淨油出口與半精過濾油槽相連通,半精過濾桶的桶身下方設置有能夠自動打開的用於排渣的底蓋板,汙渣于底蓋板打開時排入汙渣收集裝置,其中汙渣收集裝置可以採用一集屑車,也可以是其他的收集裝置。 A semi-fine filter bucket for semi-fine filtration of dirty oil, the dirty oil inlet of the semi-fine filter bucket is connected with the dirty oil tank, and the clean oil outlet is connected with the semi-fine filter oil tank, and the semi-fine filter bucket is provided below the barrel The bottom cover plate for automatically discharging the slag, the slag is discharged into the slag collecting device when the bottom cover is opened, wherein the scum collecting device can adopt a smashing car or other collecting device.

用於對由半精過濾桶過濾後的精油進行冷卻的製冷裝置(製冷裝置採用如本案發明人於公開號CN202020967U的發明專利申請等中所提出的製冷裝置,當然也可不限於此),製冷裝置的進油口和出油口分別半精過濾油槽和高精過濾油槽相連通,其中,高精過濾油槽內設有高精度過濾裝置;以及,用於對機床加工過程中產生的油霧進行淨化的油霧淨化裝置。 A refrigerating apparatus for cooling an essential oil filtered by a semi-precision filter tank (the refrigerating apparatus adopts the refrigerating apparatus proposed in the invention patent application of the inventor of the present invention in the publication No. CN202020967U, of course, not limited thereto), and the refrigerating apparatus The oil inlet and the oil outlet respectively communicate with the semi-fine filter oil tank and the high-precision filter oil tank, wherein the high-precision filter oil tank is provided with a high-precision filter device; and, for purifying the oil mist generated during the processing of the machine tool. Oil mist purification device.

以下結合附圖及一較佳實施例對本發明的技術方案作進一步的說明。 The technical solutions of the present invention are further described below in conjunction with the accompanying drawings and a preferred embodiment.

參閱圖1-8所示,該數控鑽孔攻絲中心機床油冷卻油霧淨化過濾設備的結構及工作過程為:機床1內的髒油由管道121直接進入髒油槽3,再由泵浦41經由管道122抽入半精過濾桶2進行半精過濾,經過半精過濾後的油經由半精 過濾桶2的乾淨油出口通過管道123送入半精過濾油槽5,當半精過濾桶2內的壓力達到一定的壓力設定值時,過濾桶會自動反沖洗,將濾渣吹至半精過濾桶2的底部,然後打開底蓋板25,屑渣通過管道124流入集屑車6,屑渣滿後進行回收再生。 Referring to Figure 1-8, the structure and working process of the oil-cooled oil mist purification filter device of the CNC drilling and tapping center are: the dirty oil in the machine tool 1 directly enters the dirty oil tank 3 from the pipeline 121, and then the pump 41 The semi-fine filter barrel 2 is pumped through the pipe 122 for semi-fine filtration, and the semi-fine filtered oil is passed through the semi-fine The clean oil outlet of the filter tank 2 is sent to the semi-fine filter oil tank 5 through the pipeline 123. When the pressure in the semi-fine filter bucket 2 reaches a certain pressure setting value, the filter bucket will automatically backwash, and the filter residue is blown to the semi-fine filter bucket. At the bottom of 2, the bottom cover 25 is then opened, and the slag flows into the swarf car 6 through the pipe 124, and the slag is full and recovered.

泵浦42經由管道125將半精過濾油槽5內的油打入製冷裝置7,經過製冷後的油再由管道126送入高精過濾油槽8,高精過濾油槽8內設計一組模組化高精度過濾裝置9,該高精度過濾裝置9包括複數根濾芯91,該些濾芯91連接於法蘭盤二92上,且法蘭盤二92與抽油過濾泵10通過管道127連通,而後抽油過濾泵10經由管道128將高精過濾油槽8內的經過高精度過濾裝置9過濾後的油抽至機床1中使用,當高精度過濾裝置9的濾芯91達到一定的壓力設定值時,對濾芯91進行高壓反沖洗,從而延長濾芯91的使用壽命。 The pump 42 drives the oil in the semi-fine filter oil tank 5 into the refrigeration device 7 via the pipe 125, and the cooled oil is sent to the high-precision filter oil tank 8 through the pipe 126, and a set of modularization is designed in the high-precision filter oil tank 8. a high-precision filter device 9, the high-precision filter device 9 includes a plurality of filter elements 91 connected to the flanges 92, and the flanges 92 and the oil pump 10 are connected through a pipe 127, and then pumped The oil filter pump 10 pumps the oil filtered by the high-precision filter device 9 in the high-precision filter oil tank 8 to the machine tool 1 via the pipe 128, and when the filter element 91 of the high-precision filter device 9 reaches a certain pressure set value, The filter element 91 performs high pressure backwashing to extend the life of the filter element 91.

機床1運轉中會產生油霧會造成空氣污染以及影響到操作人員的身體健康,油霧淨化裝置11可以經過管道129將機床1產生的油霧過濾淨化,其淨化能力能夠能將≦0.3μM雜質幾乎完全過濾出,過濾出的廢氣能夠直接排放至室內,不會造成空氣污染以及影響到操作人員的身體健康。 The oil mist generated during the operation of the machine tool 1 will cause air pollution and affect the health of the operator. The oil mist purification device 11 can filter and purify the oil mist generated by the machine tool 1 through the pipe 129, and the purification ability thereof can be ≦0.3 μM impurity. Almost completely filtered out, the filtered exhaust gas can be directly discharged into the room without causing air pollution and affecting the health of the operator.

本發明採用了二級過濾方式,即半精過濾及高精過濾,其中半精過濾採用半精過濾桶進行,高精過濾採用高精過濾裝置進行,以下結合圖2-8對半精過濾桶及高精過濾裝置的結構以及工作過程作更詳細的敍述,以對本發明提供的數控鑽孔攻絲中心機床油冷卻油霧淨化過濾設備的結構和工作原理作進一步的補充說明。 The invention adopts a secondary filtration mode, that is, semi-fine filtration and high-precision filtration, wherein the semi-fine filtration is performed by a semi-fine filtration barrel, and the high-precision filtration is performed by a high-precision filtration device, and the semi-fine filtration barrel is combined with the following FIG. 2-8. The structure and working process of the high-precision filtering device are described in more detail, and the structure and working principle of the oil-cooled oil mist purification filtering device of the numerical control drilling and tapping center provided by the invention are further supplemented.

參見圖2-7所示,該改良的半精過濾桶2具體包括桶身21、上蓋板22、濾袋23以及複數根豎直設於桶身21內的濾桿24,桶身21上設置有髒油入口211和乾淨油出口一212,且每一個濾桿24的外部套設一個濾袋23,該過濾桶改良結構還包括一設於桶身21底端的底蓋板25以及兩個活動地設於桶身21上的氣缸26,底蓋板25包括一具有若干過濾孔的錐型濾網251以及設置於錐型濾網251的底端面的乾淨油出口二252和進氣口253,錐型濾網251的錐形突起朝向桶身21內,且錐型濾網251的邊緣的一側與桶身21活動連接,其另一側與兩個氣缸26的伸縮桿活動連接。此外,錐型濾網251的外部還可以選擇性地套設一與該錐型濾網251相匹配的錐型濾袋,以保護錐型濾網251和方便更換,並可以根據過濾需求提高或降低過濾精度。 As shown in FIG. 2-7, the modified semi-precision filter bucket 2 specifically includes a barrel body 21, an upper cover 22, a filter bag 23, and a plurality of filter rods 24 vertically disposed in the barrel body 21, on the barrel body 21. A dirty oil inlet 211 and a clean oil outlet 212 are disposed, and a filter bag 23 is disposed outside the filter rod 24. The filter bucket improved structure further includes a bottom cover 25 disposed at the bottom end of the barrel 21 and two The cylinder 26 is movably disposed on the barrel body 21. The bottom cover plate 25 includes a tapered filter screen 251 having a plurality of filter holes, and a clean oil outlet 252 and an intake port 253 disposed at the bottom end surface of the tapered filter screen 251. The tapered protrusion of the tapered screen 251 faces the barrel 21, and one side of the edge of the tapered screen 251 is movably coupled to the barrel 21, and the other side thereof is movably coupled to the telescopic rods of the two cylinders 26. In addition, a tapered filter bag matching the tapered filter 251 can be selectively disposed on the outside of the cone filter 251 to protect the cone filter 251 and facilitate replacement, and can be improved according to the filtering demand or Reduce the filtration accuracy.

其中,錐型濾網251包括具有若干過濾孔的呈錐型的工作部2511和圍設於工作部2511周邊的連接部2512,工作部2511的錐型突起朝向桶身21內,工作部2511的底端面為平面,並設有乾淨油出口二252和進氣口253,連接部2512的一側與桶身21藉由一轉軸鉸接,故而連接部2512能夠相對於桶身21轉動一定的角度,連接部2512的另一側與氣缸26的伸縮桿藉由一轉軸鉸接,故而氣缸26伸縮能夠帶動錐型濾網251上下運動一定的距離,實現錐型濾網251的自動開合。 The tapered filter screen 251 includes a tapered working portion 2511 having a plurality of filter holes and a connecting portion 2512 surrounding the working portion 2511. The tapered protrusion of the working portion 2511 faces the inside of the barrel 21, and the working portion 2511 The bottom end surface is a flat surface, and is provided with a clean oil outlet 252 and an air inlet 253. One side of the connecting portion 2512 is hinged with the barrel body 21 by a rotating shaft, so that the connecting portion 2512 can be rotated at a certain angle with respect to the barrel body 21, The other side of the connecting portion 2512 is hinged to the telescopic rod of the cylinder 26 by a rotating shaft. Therefore, the expansion and contraction of the cylinder 26 can drive the cone filter 251 up and down by a certain distance to realize automatic opening and closing of the cone filter 251.

桶身21上設置有通氣口一213,通氣口一213連接高壓氣源可以向半精過濾桶內輸入高壓氣體對濾袋23進行反沖洗。桶身21上還安裝有壓力錶27,當濾袋23因濾渣堵塞達到壓力錶27設定的壓力值時,過濾桶會自動反沖洗。參見圖6-7所示,桶身21內設置有一法蘭盤28,法 蘭盤28上設置有與濾桿24相匹配的台階孔281以用於固定濾桿24,同時參見圖4,濾袋23套設於濾桿24上,並與濾桿24一同經螺絲鎖附於法蘭盤28上。 A vent 213 is disposed on the barrel 21, and the vent 213 is connected to the high pressure gas source to input the high pressure gas into the semi-fine filter barrel to backwash the filter bag 23. A pressure gauge 27 is also mounted on the barrel body 21. When the filter bag 23 is blocked by the filter residue to reach the pressure value set by the pressure gauge 27, the filter bucket is automatically backwashed. Referring to Figures 6-7, a flange 28 is disposed in the barrel body 21, The stepping hole 281 is matched with the filter rod 24 for fixing the filter rod 24, and referring to FIG. 4, the filter bag 23 is sleeved on the filter rod 24 and is screwed together with the filter rod 24. On the flange 28.

當分別位於桶身21上端和底端的上蓋板22和底蓋板25鎖固後,髒油泵將含有粗屑的廢水、廢油由髒油入口211輸入過濾桶,並進行過濾處理,過濾後的乾淨油分別乾淨油出口一212及乾淨油出口二252排出;當濾袋23因屑渣堵塞,並達到壓力錶27設定的壓力值時,過濾桶進行自動反沖,具體的,由通氣口一213通入高壓氣體經由濾桿24,將濾袋23上的屑渣及桶內的切削油反吹到錐型濾網251上或是錐型濾袋上(錐型濾網251上套設錐型濾袋的情況下),乾淨油由乾淨油出口二252排出,屑渣成幹狀物分散累積於錐型濾網251上或是錐型濾袋上(錐型濾網251上套設錐型濾袋的情況下);反吹過後,兩個氣缸26同時帶動錐型濾網251自動打開,進氣口253開始吹氣將屑渣吹離錐型濾網251或是錐型濾袋(錐型濾網251上套設錐型濾袋的情況下),並排放至集屑車6中,採用兩個氣缸同時動作,能夠保證錐型濾網251打開的平穩性。 When the upper cover 22 and the bottom cover 25 respectively located at the upper end and the bottom end of the barrel 21 are locked, the dirty oil pump inputs the wastewater containing the coarse waste and the waste oil into the filter barrel through the dirty oil inlet 211, and is filtered, and after filtering. The clean oil is respectively discharged from the clean oil outlet 212 and the clean oil outlet 2252; when the filter bag 23 is clogged with the slag and reaches the pressure value set by the pressure gauge 27, the filter bucket is automatically backflushed, specifically, by the vent A 213 is introduced into the high pressure gas through the filter rod 24, and the scrap on the filter bag 23 and the cutting oil in the barrel are back blown onto the cone filter 251 or the cone filter bag (the cone filter 251 is sleeved) In the case of a cone filter bag, the clean oil is discharged from the clean oil outlet 252, and the slag is dispersed as a dry matter and accumulated on the cone filter 251 or on the cone filter bag (the cone filter 251 is sleeved) In the case of a cone filter bag); after the backflush, the two cylinders 26 simultaneously drive the cone filter 251 to open automatically, and the air inlet 253 starts to blow the slag away from the cone filter 251 or the cone filter bag. (In the case where the cone filter 251 is sleeved with a cone filter bag), it is discharged into the chip collecting car 6, and the two cylinders are simultaneously operated. Enough to ensure the smooth conical screen 251 open.

參見圖8所示,高精度過濾裝置9具體包括法蘭盤二92以及藉由固定濾芯連接頭93連接於法蘭盤二92下方的複數根濾芯91,法蘭盤二92上設置有用於對濾芯91進行反沖洗的通氣口二94,由通氣口二94連接高壓氣源進行通氣反吹,將濾芯91上的屑渣剝離掉,法蘭盤二92與抽油過濾泵10通過管道127連通,抽油過濾泵10再經由管道128與機床1連通,藉由抽油過濾泵10的抽力可以將高精過濾油槽8內的油透過高精度過濾裝置9進行一次高精度過濾,從而有效地將半精過濾過濾不掉的微 細雜質過濾出,因而進一步提高的過濾油的油品。 Referring to FIG. 8, the high-precision filter device 9 specifically includes a flange 2 92 and a plurality of filter elements 91 connected to the lower portion of the flange 2 92 by a fixed filter connector 93. The flanges 92 are disposed on the flanges 92. The filter element 91 performs backwashing of the venting port 94, and the venting port 94 is connected to the high-pressure gas source for venting and back-blowing, and the slag on the filter element 91 is peeled off, and the flange 2 92 is connected to the pumping filter pump 10 through the pipe 127. The oil suction filter pump 10 is further connected to the machine tool 1 via the pipe 128. The oil in the high-precision filter oil tank 8 can be filtered by the high-precision filter device 9 for high-precision filtration by the pumping force of the oil suction filter pump 10, thereby effectively Micro-fine filter can not filter the micro The fine impurities are filtered out, thereby further improving the oil of the filtered oil.

上述具體實施方式,僅為說明本發明的技術構思和結構特徵,目的在於讓熟悉此項技術的相關人士能夠據以實施,但以上所述內容並不限制本發明的保護範圍,凡是依據本發明的精神實質所作的任何等效變化或修飾,均應落入本發明的保護範圍之內。 The above specific embodiments are merely illustrative of the technical concept and structural features of the present invention, and are intended to enable those skilled in the art to implement the present invention, but the above description does not limit the scope of the present invention, and is in accordance with the present invention. Any equivalent changes or modifications made by the spirit of the invention are intended to fall within the scope of the invention.

1‧‧‧機床 1‧‧‧ machine tools

10‧‧‧抽油過濾泵 10‧‧‧Sump filter pump

11‧‧‧油霧淨化裝置 11‧‧‧Oil mist purification device

121~129‧‧‧管道 121~129‧‧‧ Pipes

2‧‧‧半精過濾桶 2‧‧‧Semi-fine filter bucket

3‧‧‧髒油槽 3‧‧‧dirty oil tank

41、42‧‧‧泵浦 41, 42‧‧‧ pump

5‧‧‧半精過濾油槽 5‧‧‧ Semi-fine filter tank

6‧‧‧集屑車 6‧‧‧Patch truck

7‧‧‧製冷裝置 7‧‧‧Refrigeration unit

8‧‧‧高精過濾油槽 8‧‧‧High-precision filter tank

9‧‧‧高精度過濾裝置 9‧‧‧High-precision filter

91‧‧‧濾芯 91‧‧‧ filter

92‧‧‧法蘭盤 92‧‧‧Flange

94‧‧‧通氣口二 94‧‧‧ Ventilation 2

Claims (10)

一種數控鑽孔攻絲中心機床油冷卻油霧淨化過濾設備,包括集成設置的如下組件:用於容置髒油的髒油箱,所述髒油箱與機床連通;用於對所述髒油進行半精過濾的半精過濾桶,所述半精過濾桶的髒油入口與髒油箱連通,其乾淨油出口與半精過濾油槽相連通,所述半精過濾桶的桶身下方設置有能夠自動打開的用於排渣的底蓋板,汙渣於所述底蓋板打開時排入汙渣收集裝置;用於對由半精過濾桶過濾後的精油進行冷卻的製冷裝置,所述製冷裝置的進油口和出油口分別使所述半精過濾油槽和高精過濾油槽相連通,其中,所述高精過濾油槽內設有高精度過濾裝置;以及用於對機床加工過程中產生的油霧進行淨化的油霧淨化裝置。 A numerical control drilling and tapping center machine tool oil cooling oil mist purification filtering device comprises the following components: an dirty oil tank for accommodating dirty oil, the dirty oil tank is connected with a machine tool; and is used for half of the dirty oil a semi-fine filter bucket of fine filtration, the dirty oil inlet of the semi-fine filter bucket is connected with a dirty oil tank, and the clean oil outlet is connected with the semi-fine filter oil tank, and the semi-fine filter bucket is provided with an automatic opening under the barrel body a bottom cover for slag discharge, the slag is discharged into the slag collection device when the bottom cover is opened; and a refrigeration device for cooling the essential oil filtered by the semi-fine filter bucket, the refrigeration device The oil inlet port and the oil outlet port respectively connect the semi-fine filter oil tank and the high-precision filter oil tank, wherein the high-precision filter oil tank is provided with a high-precision filter device; and the oil generated during the processing of the machine tool An oil mist purification device for purifying mist. 根據申請專利範圍第1項所述的數控鑽孔攻絲中心機床油冷卻油霧淨化過濾設備,其中,所述半精過濾桶包括所述桶身、所述底蓋板、上蓋板、濾袋以及複數根豎直設於所述桶身內的濾桿,所述桶身上設置有所述髒油入口和乾淨油出口一,所述濾桿的外部套設所述濾袋,所述底蓋板包括一具有若干過濾孔的錐型濾網以及設置於所述錐型濾網的底端面的乾淨油出口二和進氣口,所述錐型濾網的錐形突起朝向所述桶身內,且所述錐型濾網的邊緣的一側與所述桶身活動連接,其另一側與一升降機構活動連接。 The numerical control drilling and tapping center machine tool oil cooling oil mist purification filtering device according to claim 1, wherein the semi-fine filter bucket comprises the barrel body, the bottom cover plate, the upper cover plate, and the filter a bag and a plurality of filter rods vertically disposed in the barrel body, the barrel body is provided with the dirty oil inlet and the clean oil outlet 1 , and the filter rod is externally sleeved with the filter bag, the bottom The cover plate includes a cone type filter screen having a plurality of filter holes, and a clean oil outlet 2 and an air inlet port disposed at a bottom end surface of the cone type filter screen, the tapered protrusion of the cone type filter meshing toward the barrel body And one side of the edge of the cone filter is movably connected to the barrel, and the other side is movably connected to a lifting mechanism. 根據申請專利範圍第2項所述的數控鑽孔攻絲中心機床油冷卻油霧淨化 過濾設備,其中,所述升降機構包括至少一個設於所述桶身上的氣缸,該些氣缸的伸縮桿與所述錐型濾網的邊緣的另一側藉由一轉軸鉸接。 CNC drilling and tapping center machine tool oil cooling oil mist purification according to item 2 of the patent application scope The filtering device, wherein the lifting mechanism comprises at least one cylinder provided on the barrel, the telescopic rods of the cylinders being hinged to the other side of the edge of the cone filter by a rotating shaft. 根據申請專利範圍第2項所述的數控鑽孔攻絲中心機床油冷卻油霧淨化過濾設備,其中,所述錐型濾網邊緣的一側與所述桶身藉由一轉軸鉸接。 The numerically controlled drilling tapping center machine tool oil cooling oil mist purification filtering device according to claim 2, wherein one side of the edge of the cone filter meshes with the barrel body by a rotating shaft. 根據申請專利範圍第2項所述的數控鑽孔攻絲中心機床油冷卻油霧淨化過濾設備,其中,所述桶身上設置有通氣口一,所述通氣口一連接高壓氣源對所述濾袋進行通氣反沖洗。 The numerical control drilling and tapping center machine tool oil cooling oil mist purification filtering device according to claim 2, wherein the barrel body is provided with a venting port, and the venting port is connected to the high pressure gas source to the filter The bag is vented backwashed. 根據申請專利範圍第2項所述的數控鑽孔攻絲中心機床油冷卻油霧淨化過濾設備,其中,所述桶身上還安裝有一用於檢測所述濾袋壓力的壓力錶。 The numerical control drilling tapping center machine tool oil cooling oil mist purification filtering device according to the second aspect of the invention, wherein the barrel body is further provided with a pressure gauge for detecting the pressure of the filter bag. 根據申請專利範圍第2項所述的數控鑽孔攻絲中心機床油冷卻油霧淨化過濾設備,其中,所述桶身內設置有一法蘭盤一,所述法蘭盤一上設置有與所述濾桿相匹配的台階孔以用於固定所述濾桿。 The numerical control drilling tapping center machine tool oil cooling oil mist purification filtering device according to claim 2, wherein a flange 1 is disposed in the barrel body, and the flange plate is provided with a seat The filter rods are matched with stepped holes for fixing the filter rod. 根據申請專利範圍第1項所述的數控鑽孔攻絲中心機床油冷卻油霧淨化過濾設備,其中,所述高精度過濾裝置包括法蘭盤二以及連接於所述法蘭盤二下方的複數根濾芯,所述法蘭盤二上設置有通氣口二,所述通氣口二連接高壓氣源對所述濾芯進行通氣反沖洗,且所述法蘭盤二藉由抽油過濾泵以及管道與所述機床連通。 The numerical control drilling tapping center machine tool oil cooling oil mist purification filtering device according to claim 1, wherein the high precision filtering device comprises a flange 2 and a plurality of flanges connected to the lower side of the flange a filter cartridge, the flange 2 is provided with a venting port 2, the venting port 2 is connected with a high-pressure gas source to perform aeration backwashing of the filter element, and the flange plate 2 is pumped by a pump and a pipe The machine tool is connected. 根據申請專利範圍第8項所述的數控鑽孔攻絲中心機床油冷卻油霧淨化過濾設備,其中,所述濾芯與法蘭盤二藉由固定濾芯連接頭連接。 The numerical control drilling and tapping center machine tool oil cooling oil mist purification filtering device according to claim 8 , wherein the filter element and the flange 2 are connected by a fixed filter connector. 根據申請專利範圍第1項所述的數控鑽孔攻絲中心機床油冷卻油霧淨化過濾設備,其中,所述汙渣收集裝置採用一集屑車。 The numerical control drilling and tapping center machine tool oil cooling oil mist purification filtering device according to claim 1, wherein the dirt collection device adopts a dust collecting vehicle.
TW103141862A 2014-08-15 2014-12-02 CNC drilling tapping center machine tool oil cooling oil mist purification filtration equipment TWI555604B (en)

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