TW201603904A - Method for rolling metal strip - Google Patents
Method for rolling metal strip Download PDFInfo
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- TW201603904A TW201603904A TW104115479A TW104115479A TW201603904A TW 201603904 A TW201603904 A TW 201603904A TW 104115479 A TW104115479 A TW 104115479A TW 104115479 A TW104115479 A TW 104115479A TW 201603904 A TW201603904 A TW 201603904A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/28—Control of flatness or profile during rolling of strip, sheets or plates
- B21B37/40—Control of flatness or profile during rolling of strip, sheets or plates using axial shifting of the rolls
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Abstract
Description
本發明是有關於一種金屬帶(被軋製材)的熱軋製方法,詳細而言,是有關於如下的熱軋製方法,即,對軋製週期內的多個被軋製材,藉由具備使工作輥(work roll)向軸方向移位(shift)的移位機構的軋製機,一邊在預定的折返位置之間往復一邊以規定的間距針對每一根被軋製材使工作輥移位。The present invention relates to a hot rolling method for a metal strip (rolled material), and more particularly to a hot rolling method in which a plurality of rolled materials in a rolling cycle are provided A rolling mill for shifting a work roll in the axial direction, shifting the work rolls for each of the rolled materials at a predetermined pitch while reciprocating between predetermined folding positions .
在金屬帶軋製中,在工作輥與金屬帶(被軋製材)的接觸部分(以下稱作「板道」)產生摩擦,相當於工作輥的板道的部分的磨損不斷發展。進而,熱軋製中,被軋製材因成為800℃到1100℃左右的高溫,故在相當於被稱作熱凸度(thermal crown)的工作輥的板道的部分產生熱膨脹。In the metal strip rolling, friction occurs at a portion where the work roll is in contact with the metal strip (rolled material) (hereinafter referred to as "the track"), and the wear corresponding to the portion of the work path of the work roll is continuously developed. Further, in the hot rolling, since the material to be rolled is at a high temperature of about 800 ° C to 1,100 ° C, thermal expansion occurs in a portion corresponding to the land of the work roll called a thermal crown.
因此,隨著軋製根數的增加,因工作輥的局部磨損與熱膨脹而工作輥的輪廓(profile)發生變化,由此被軋製材的寬度方向的厚度分佈或形狀劣化,從而存在導致製品品質或穿板穩定性降低的問題。 例如,在連續軋製窄幅的被軋製材的情況下,因局部的板道磨損的進行,故後續被軋製的寬幅的被軋製材的厚度分佈產生異常。為了避免該異常,不得已要進行自被軋製材的寬幅的部分到窄幅的部分的階段性地進行軋製等在軋製週期內限制被軋製材的寬度的工程管理(輥軋機會(roll chance)限制)。Therefore, as the number of rolling increases, the profile of the work roll changes due to local wear and thermal expansion of the work roll, whereby the thickness distribution or shape of the rolled material in the width direction is deteriorated, thereby causing the quality of the product. Or the problem of reduced plate stability. For example, in the case of continuously rolling a narrow roll of the material to be rolled, the local plate wear is progressed, so that the thickness distribution of the wide rolled material to be subsequently rolled is abnormal. In order to avoid this abnormality, it is necessary to carry out the engineering management of limiting the width of the material to be rolled in the rolling cycle, such as rolling from the wide portion to the narrow portion of the material to be rolled (rolling opportunity (rolling opportunity) Chance) limit).
為了抑制該現象,例如專利文獻1、專利文獻2中記載般,廣泛使用循環移位(cyclic shift)法,該循環移位法在每次軋製被軋製材時使工作輥的軸方向位置以固定的間距(以下稱作「移位間距」)每次數毫米(mm)地錯開,在工作輥的軸方向移位量達到最大或最小後,折返而繼續移位。 而且,專利文獻3中,設計出如下的軋製方法等,即,在軋製週期內對所有被軋製材求出工作輥輪廓的預測計算值與目標值的誤差,使用評價函數,使該誤差對於一個軋製週期內的所有被軋製材為最小。 [現有技術文獻] [專利文獻]In order to suppress this phenomenon, for example, as described in Patent Document 1 and Patent Document 2, a cyclic shift method is used in which the axial direction of the work roll is made each time the rolled material is rolled. The fixed pitch (hereinafter referred to as "shift pitch") is shifted by a millimeter (mm) every time, and after the amount of displacement in the axial direction of the work roll reaches the maximum or minimum, it is folded back and continues to be displaced. Further, in Patent Document 3, a rolling method or the like is designed in which an error of a predicted calculation value of a work roll profile and a target value is obtained for all the materials to be rolled in a rolling cycle, and an error is made using an evaluation function. It is the smallest for all rolled materials in one rolling cycle. [Prior Art Document] [Patent Literature]
[專利文獻1]日本專利特開平06-154823號公報 [專利文獻2]日本專利特開平11-254015號公報 [專利文獻3]日本專利特開2013-111649號公報[Patent Document 1] Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei.
然而,專利文獻3中,「使每一根被軋製材的移位位置變更量在軋製週期內為固定,關於軋製週期內的軋製預定的所有被軋製材,求出被軋製材與工作輥的接觸部分的工作輥輪廓的預測計算值與工作輥輪廓目標值的誤差,以對該軋製週期內的所有被軋製材合計該誤差所得的值為最小的方式決定該移位位置變更量與將移位移動方向反轉的折返位置」。因此,例如,在如下特殊情況下,即,連續軋製數個窄幅的被軋製材作為先行的被軋製材之後,僅軋製一根寬度比該材料例如大了200 mm以上的寬幅的被軋製材,然後再次後續軋製多個窄幅的被軋製材,會出現如下情況:即便數量多的窄幅的被軋製材的軋製中誤差小,一根寬幅的被軋製材的軋製中誤差亦會增大,而該誤差超出容許範圍。或者,若以寬幅的一根被軋製材的誤差為最小的方式來設定移位位置,則存在寬幅的被軋製材的前後的窄幅的被軋製材被浪費的情況。如此,專利文獻3的技術中,在寬度恢復軋製中,存在無法獲得被軋製材的良好輪廓的問題,所述寬度恢復軋製中,在連續軋製窄幅的被軋製材作為先行的被軋製材之後,僅軋製一根寬度比該材料大的寬幅的被軋製材,然後再次後續軋製窄幅的被軋製材。However, in Patent Document 3, "the amount of change in the displacement position of each of the rolled materials is fixed in the rolling cycle, and the rolled material is obtained for all the rolled materials scheduled for rolling in the rolling cycle. The error between the predicted calculated value of the work roll profile of the contact portion of the work roll and the target value of the work roll profile is determined by changing the value of the error of all the rolled materials in the rolling cycle to the minimum. The amount and the folding position in which the shifting direction is reversed." Therefore, for example, in a special case where a plurality of narrow-rolled materials to be rolled are continuously rolled as a preceding rolled material, only one width wider than the material, for example, 200 mm or more is rolled. The rolled material and then the subsequent rolling of a plurality of narrow-sized rolled materials, there is a case where even a large number of narrow-sized rolled materials have small errors in rolling, and a wide rolled material is rolled. The error in the system will also increase, and the error is out of tolerance. Alternatively, if the shift position is set such that the error of the wide rolled material is minimized, there is a case where a narrow rolled material before and after the wide rolled material is wasted. As described above, in the technique of Patent Document 3, in the width recovery rolling, there is a problem that a good contour of the material to be rolled cannot be obtained, and in the width recovery rolling, a narrow rolling material to be rolled is continuously used as the leading one. After the rolled material, only a wide rolled material having a width larger than the material is rolled, and then the narrow rolled material is subsequently rolled again.
[發明所欲解決之課題][Problems to be solved by the invention]
本發明的目的在於提供如下的軋製方法,:在利用具備使工作輥向軸方向移位的移位機構的軋製機的金屬帶的循環移位軋製中,在軋製週期內的軋製順序為窄幅的被軋製材→寬度尺寸大於窄幅的被軋製材的寬幅的被軋製材的情況下,尤其在為窄幅的被軋製材→寬幅的被軋製材→窄幅的被軋製材(以下將其稱作「寬度恢復軋製」)的情況下,在軋製寬幅的被軋製材時獲得寬度方向上良好的輪廓的金屬帶。 此處,「窄幅」與「寬幅」是指寬幅的被軋製材的寬度比窄幅的被軋製材的寬度大的相對的關係,並非指寬度為幾毫米以下或者幾毫米以上的絕對的值。所述寬度恢復軋製中,寬幅的被軋製材的前後的窄幅的被軋製材彼此未必為相同的寬度尺寸。An object of the present invention is to provide a rolling method in which rolling is performed in a rolling cycle in a cyclic shift rolling of a metal belt of a rolling mill including a shifting mechanism that shifts a work roll in the axial direction. In the case where the order is a narrow-rolled material to be rolled → a wide rolled material of a material to be rolled having a width larger than a narrow width, in particular, a narrow rolled material → a wide rolled material → a narrow width In the case of a material to be rolled (hereinafter referred to as "width recovery rolling"), a metal strip having a good profile in the width direction is obtained when a wide rolled material is rolled. Here, "narrow" and "wide" refer to a relationship in which the width of the wide rolled material is larger than the width of the narrow rolled material, and does not mean that the width is a few millimeters or more or a few millimeters or more. Value. In the width recovery rolling, the narrow rolled material before and after the wide rolled material is not necessarily the same width dimension.
軋製週期是將一組幾根(50根至100根左右)被軋製材按照軋製順序排列而成者作為一個構成單元而稱之,所述被軋製材是指利用藉由輥更換而裝入了工作輥的軋製機開始軋製,對所述幾根(50根至100根左右)被軋製材進行軋製,藉由利用藉由下一次的輥更換而裝入了工作輥的軋製機開始軋製為止的被軋製材。 [解決課題之手段]The rolling cycle is referred to as a constituent unit in which a plurality of (50 to 100 or so) rolled materials are arranged in a rolling order, and the rolled material is replaced by a roll replacement. The rolling mill that has entered the work roll starts rolling, and the plurality of rolled materials (about 50 to 100) are rolled, and the rolling is carried out by using the next roll replacement. The rolled material until the machine starts rolling. [Means for solving the problem]
為了達成所述課題,本發明採用以下的手段。 [1]一種金屬帶的熱軋製方法,其是在藉由具備使工作輥向軸方向移位的移位機構的軋製機,一邊在預定的折返位置之間往復一邊以固定間距針對每一根被軋製材使工作輥移位的金屬帶的軋製方法中,在對較先行的被軋製材寬幅的被軋製材進行軋製時,在預定的工作輥移位的折返位置之間,以使由下述式(1)求出的評價函數J△ CR 為最小的方式,來變更工作輥移位位置而對軋製週期內的被軋製材進行軋製: [數1]CRi :軋輥凸度(roll crown)的預測值 CRi *:軋輥凸度的目標值 下標i:表示寬度方向的軋輥凸度算出點的整數(1、…、n)。 [2]如[1]所述的金屬帶的熱軋製方法,其中所述寬幅的被軋製材的寬度尺寸比所述先行的被軋製材的寬度尺寸大10%以上,且所述先行的被軋製材以總軋製長為5 km以上而被連續地軋製。 [3]如[1]或[2]所述的金屬帶的熱軋製方法,其中具備使所述工作輥向軸方向移位的移位機構的軋製機設置於串列(tandem)型軋製機的一個以上的機架(stand)。 [4]如[1]至[3]中任一項所述的金屬帶的熱軋製方法,其中具備使所述工作輥向軸方向移位的移位機構的軋製機的工作輥為高速輥。 [發明的效果]In order to achieve the above problems, the present invention employs the following means. [1] A hot rolling method for a metal strip, wherein a rolling mill having a shifting mechanism for displacing a work roll in an axial direction is reciprocated at a predetermined folding position with a fixed pitch for each In a rolling method of a metal strip in which a work roll is displaced by a rolled material, when a rolled material having a wide width of a preceding rolled material is rolled, between predetermined return positions of the work rolls are displaced. By rolling the work roll shift position so that the evaluation function J Δ CR obtained by the following formula (1) is minimized, the rolled material in the rolling cycle is rolled: [Number 1] CR i : predicted value of roll crown CR i *: target value of roll crown subscript i: an integer (1, ..., n) indicating the roll crown calculation point in the width direction. [2] The hot rolling method of the metal strip according to [1], wherein a width dimension of the wide rolled material is 10% or more larger than a width dimension of the preceding rolled material, and the preceding The material to be rolled is continuously rolled at a total rolling length of 5 km or more. [3] The hot rolling method of the metal strip according to [1], wherein the rolling mill including the shifting mechanism for shifting the work roll in the axial direction is provided in a tandem type. More than one stand of the rolling mill. [4] The hot rolling method of the metal strip according to any one of [1] to [3] wherein the work roll of the rolling mill including the shift mechanism for shifting the work roll in the axial direction is High speed roller. [Effects of the Invention]
藉由本發明的金屬帶軋製方法,在藉由具備使工作輥向軸方向移位的移位機構的軋製機進行的循環移位軋製方法中,可改善寬度尺寸大於先行的被軋製材的寬幅的被軋製材的輪廓,藉此,可緩和輥軋機會限制,可容易進行軋製操作的步驟管理。According to the metal strip rolling method of the present invention, in the cyclic shift rolling method by the rolling mill including the shift mechanism for shifting the work roll in the axial direction, the rolled material having a larger width than the preceding one can be improved. The outline of the wide rolled material, whereby the restriction of the rolling opportunity can be alleviated, and the step management of the rolling operation can be easily performed.
使用模擬器,以下述方式考察在軋製週期內,寬幅的被軋製材在軋製時所產生的輪廓不良的機制,所述寬幅的被軋製材的寬度尺寸比先行的窄幅的被軋製材的被軋製材的寬度尺寸大200 mm以上。 對藉由包含F1機架~F7機架的7機架串列型軋製機進行熱軋製的情況進行模擬。 在F5機架~F7機架實施循環移位軋製,所述循環移位軋製是將作為金屬帶的被軋製材以一根為單位而使工作輥(以下有時表述為「WR」)以固定的間距向輥軸方向移位。 關於工作輥材質,在F1~F6各機架中使用高速輥,在F7機架中使用鎳晶粒輥。高速輥表面硬度高且具耐磨損性,但因熱膨脹率高,故通常無法用於最終的F7機架。這是因為若在最終機架使用熱膨脹率高的工作輥,則被軋製材的輪廓會不穩定。Using a simulator, the mechanism of the poor profile of the wide rolled material during rolling in the rolling cycle was examined in the following manner, and the width of the wide rolled material was smaller than that of the preceding narrow The rolled material of the rolled material has a width of 200 mm or more. The case of hot rolling was performed by a 7-stand tandem rolling mill including an F1 frame to an F7 frame. The cyclic shift rolling is performed on the F5 frame to the F7 frame, and the work rolls are made of one piece of the material to be rolled as a metal strip (hereinafter sometimes referred to as "WR"). Displace in the direction of the roller axis at a fixed pitch. Regarding the work roll material, a high speed roller is used in each of the F1 to F6 frames, and a nickel die roll is used in the F7 frame. High-speed rolls have high surface hardness and wear resistance, but they are not normally used in the final F7 frame due to their high coefficient of thermal expansion. This is because if a work roll having a high coefficient of thermal expansion is used in the final frame, the profile of the material to be rolled is unstable.
圖1表示如下的模擬條件,即,在對100根材料進行軋製的軋製週期中,在5次(圖1中施加○框者)的寬度恢復軋製,即軋製寬度為1000 mm的窄幅的被軋製材(鋼帶)後,進行一根寬度尺寸擴大了200 mm後的寬度為1200 mm的寬幅的被軋製材的軋製,然後後續再次進行寬度尺寸恢復為1000 mm的窄幅的被軋製材的軋製。Fig. 1 shows a simulation condition in which, in a rolling cycle in which 100 materials are rolled, width-recovery rolling is performed five times (in which the frame is applied in Fig. 1), that is, a rolling width of 1000 mm is obtained. After a narrow strip of rolled material (steel strip), a wide strip of rolled material having a width of 200 mm and a width of 1200 mm is rolled, and then the width is restored to a narrow width of 1000 mm. Rolling of the rolled material.
圖2中表示寬度恢復軋製中的寬幅的被軋製材的F7機架出口側的輪廓(寬度方向的凸度分佈)來作為模擬的結果。 ◆標記所示的「1根」是指在即將進行寬度為1200 mm的寬幅的被軋製材的軋製前,先行軋製1根寬度為1000 mm的窄幅的被軋製材。■標記所示的「15根」是指同樣在即將進行寬幅軋製前,先行軋製14根窄幅的被軋製材,從「1根」寬幅的被軋製材算起的第15根被軋製材。▲標記所示的「30根」是指同樣地在即將進行寬幅的被軋製材的軋製前,先行軋製窄幅的被軋製材17根,從「1根」寬幅的被軋製材算起的第34根。 而且,●所示的「50根」同樣地是指在即將進行寬幅軋製前,先行軋製窄幅的被軋製材19根,從「1根」寬幅的被軋製材算起的第54根。Fig. 2 shows the outline (convexity distribution in the width direction) of the F7 frame exit side of the wide rolled material in the width recovery rolling as a result of the simulation. The "one" indicated by the mark means that a narrow rolled material having a width of 1000 mm is first rolled before rolling of a wide rolled material having a width of 1200 mm. ■ "15" indicated by the mark is the 15th piece of the rolled material which is rolled from the "1" wide rolled material before the wide rolling is performed. Rolled material. In the same way, before the rolling of the wide rolled material, the 17 pieces of the rolled material having a narrow width are rolled in the same manner, and the "rolled material" having a width of "1" is rolled. The 34th root counted. In addition, the "50" shown in the figure is similarly the first to roll a narrow rolling material 19 before the wide-rolling, and the first to be measured from the "one" wide rolled material. 54 roots.
圖3中基於圖2的模擬結果表示高點量(最大凸度差△CR)。圖中的「◆」「■」「▲」及「●」分別對應於所述「1根」「15根」「30根」及「50根」。The simulation result based on Fig. 2 in Fig. 3 indicates a high point amount (maximum convexity difference ΔCR). "◆", "■", "▲" and "●" in the figure correspond to the "1", "15", "30" and "50" respectively.
根據圖2及圖3可知,在持續地軋製窄幅的被軋製材後軋製寬幅的被軋製材的情況下,在除了「1根」之外的「15根」、「30根」及「50根」的情況下,在寬幅的被軋製材的寬度端部附近形成著△CR大的局部突起部(高點(high spot)),該△CR隨著軋製根數增加而增大。 如此,認為在持續軋製窄幅的被軋製材後軋製寬幅的被軋製材的情況下,工作輥的輪廓會轉印到寬幅的被軋製材,而在被軋製材的寬度端部產生局部增厚的被稱作邊緣凸起(edge build up)的突起部,從而會導致被軋製材的輪廓的劣化(關於邊緣凸起參照圖19)。According to FIG. 2 and FIG. 3, in the case of continuously rolling a narrow rolled material and rolling a wide rolled material, "15" and "30" except "1" are used. In the case of "50", a local protrusion (high spot) having a large ΔCR is formed in the vicinity of the width end portion of the wide rolled material, and the ΔCR increases as the number of rolling increases. Increase. In this case, it is considered that in the case where a wide rolled material is continuously rolled after continuously rolling a narrow rolled material, the contour of the work roll is transferred to a wide rolled material, and at the width end of the rolled material. A locally thickened protrusion called edge build up is produced, which may result in deterioration of the profile of the material to be rolled (refer to Fig. 19 for edge projection).
為了找出該高點的形成機制,求出F7機架中的上下的工作輥所形成的軋輥凸度與磨損輪廓,並將各自的軋輥凸度與磨損輪廓分別表示於圖4及圖5中。 所謂「軋輥凸度」,此處是指對工作輥半徑的初始值合計工作輥的熱膨脹量及磨損量而求出的工作輥的軋輥凸度。 另外,可根據所述模擬條件的軋製歷程,分別預測計算出工作輥的熱膨脹量與磨損量。In order to find out the formation mechanism of the high point, the roll crown and wear profile formed by the upper and lower work rolls in the F7 frame are obtained, and the respective roll crown and wear profile are respectively shown in FIG. 4 and FIG. . The term "roll crown" refers to the roll crown of the work roll obtained by summing the amount of thermal expansion and the amount of wear of the work roll to the initial value of the work roll radius. In addition, the amount of thermal expansion and the amount of wear of the work rolls can be predicted and calculated based on the rolling history of the simulation conditions.
根據圖4及圖5可知,伴隨窄幅的被軋製材的軋製根數增加,而工作輥的磨損亦會增加。這是軋輥凸度偏向負側的原因,而F7機架中的軋輥凸度受輥磨損支配,且不會如圖6所示般隨著靠近寬度端部而軋輥凸度偏向正側,從而幾乎不存在邊緣凸起形成的要素。4 and 5, the number of rolling of the material to be rolled with a narrow width increases, and the wear of the work rolls also increases. This is the reason why the roll crown is biased to the negative side, and the roll crown in the F7 frame is dominated by the roll wear, and the roll crown is not biased toward the positive side as it is near the width end as shown in FIG. There are no elements formed by edge protrusions.
另一方面,圖6中表示軋製根數「50根」時的F5機架~F7機架的按各機架分類的軋輥凸度,F5機架及F6機架的軋輥凸度向邊部而增加。 將作為該構成要素之一的熱凸度(熱膨脹量)表示於圖7,根據該圖7可知,F5機架及F6機架的工作輥的熱凸度(熱膨脹量)比F7機架的工作輥的熱凸度大(另外,圖7中F5與F6的曲線幾乎重疊)。 這是因為,在最終機架的F7機架中,工作輥中使用鎳晶粒輥,而在F5機架、F6機架中使用熱膨脹率相對大的高速輥的緣故。On the other hand, in Fig. 6, the roll crown of each of the F5 racks to the F7 racks when the number of rolling is "50" is shown, and the roll crown of the F5 rack and the F6 rack is to the side. And increase. The thermal crown (the amount of thermal expansion) which is one of the constituent elements is shown in Fig. 7. According to Fig. 7, the thermal crown (the amount of thermal expansion) of the work rolls of the F5 frame and the F6 frame is higher than that of the F7 frame. The thermal crown of the roller is large (in addition, the curves of F5 and F6 in Fig. 7 almost overlap). This is because, in the F7 frame of the final frame, a nickel die roll is used in the work roll, and a high-speed roll having a relatively large thermal expansion rate is used in the F5 frame and the F6 frame.
即,認為寬度恢復軋製中的寬幅的被軋製材的輪廓劣化的原因是因如下機制而產生,即,F5機架或F6機架的出口側產生的邊緣凸起經在F7機架的方盒模具中磨損的工作輥軋製而形成為浪邊(wavy edge)。 因此,根據以上的寬度恢復軋製時的機制,進行以下的模擬,並探求降低F5機架及F6機架的工作輥的熱膨脹的影響的手段。That is, it is considered that the cause of the deterioration of the profile of the wide rolled material in the width recovery rolling is caused by the mechanism that the edge projection generated on the outlet side of the F5 frame or the F6 frame passes through the F7 frame. The worn work rolls in the square box mold are rolled to form a wavy edge. Therefore, based on the above-described mechanism for restoring rolling, the following simulation was carried out, and means for reducing the influence of thermal expansion of the work rolls of the F5 frame and the F6 frame were sought.
在圖8所示的軋製條件下,亦與圖1所示的情況同樣地,利用7機架的串列型軋製機,使F5~F7的後段機架的工作輥以移位上限值+150 mm、下限值-150 mm、移位間距30 mm進行移位,並進行50根先行的寬度為1000 mm的窄幅的被軋製材的軋製,然後進行(根數為第67根)寬度為1200 mm的寬幅的被軋製材的軋製。 在根數為第67根的寬度為1200 mm的寬幅的被軋製材的軋製中,如圖8所示般,針對使F5機架、F6機架的工作輥的移位位置保持固定間距續行移位「0(現狀設定值)」(由▲標記表示)的軋製、以及分別將移位位置設為移位位置+150 mm(由◆標記表示)、+60 mm(由■標記表示)、-40 mm(由●標記表示)、-150 mm(由○標記表示)來變更移位位置而軋製的五種軋製情況進行模擬。Under the rolling conditions shown in Fig. 8, as in the case shown in Fig. 1, the upper limit of the work rolls of the rear frame of F5 to F7 is shifted by the 7-stand tandem rolling mill. The value is +150 mm, the lower limit value is -150 mm, and the shifting pitch is 30 mm. The rolling is performed on 50 pre-rolled narrow-width rolled materials with a width of 1000 mm, and then the number is 67. Root) Rolling of a wide rolled material having a width of 1200 mm. In the rolling of a wide rolled material having a width of 1200 mm, which is the 67th root, as shown in FIG. 8, the shift position of the work rolls of the F5 frame and the F6 frame is kept at a fixed pitch. The continuation shifts the rolling of 0 (the current set value) (indicated by the ▲ mark), and sets the shift position to the shift position +150 mm (indicated by the ◆ mark), +60 mm (marked by ■) The five types of rolling conditions in which the shift position was changed by -40 mm (indicated by the mark) and -150 mm (indicated by the mark ○) were simulated.
在工作輥的移位位置不同的所述五種情況下,將F7機架出口側的輪廓表示於圖9中。而且,圖10中表示該五種情況下的F5機架的工作輥的熱膨脹量的最大值。 如根據圖9可知,在週期移位位置為-150 mm的情況下,輪廓最能得到改善。這是因為,如圖10所示般該移位位置的F5的熱凸度為最小。In the five cases in which the shift positions of the work rolls are different, the outline of the outlet side of the F7 rack is shown in FIG. Moreover, the maximum value of the amount of thermal expansion of the work rolls of the F5 frame in the five cases is shown in FIG. As can be seen from Fig. 9, the contour is most improved in the case where the period shift position is -150 mm. This is because, as shown in FIG. 10, the thermal crown of the shift position F5 is the smallest.
根據圖11A~圖11C,將所述理由表示為以下。 圖11A~圖11C是關於F5機架的軋製中設想的情況,將工作輥的熱凸度及其最大值(峰值點(Peak point))與被軋製材(strip)一併表示。 圖11A表示熱膨脹量(熱凸度)為最大的峰值點位於板基準的中心附近,對窄幅的被軋製材(寬度800 mm)進行軋製的情況。圖11B表示自此以循環移位的1間距量進行移位,且軋製寬度變寬的寬幅的被軋製材(寬度1000 mm)的情況,而且,圖11C表示使工作輥的移位位置移位至最大移位量而進行圖11B的軋製的情況。The reason is expressed as follows based on FIGS. 11A to 11C. 11A to 11C are diagrams for the rolling of the F5 frame, and the thermal crown of the work roll and its maximum value (Peak point) are shown together with the strip to be rolled. Fig. 11A shows a case where the peak point at which the amount of thermal expansion (thermal crown) is the largest is located near the center of the plate reference, and the narrow rolled material (width: 800 mm) is rolled. Fig. 11B shows a case where a wide rolled material (width: 1000 mm) which is displaced by a cyclic shift of one pitch amount and a rolling width is widened, and Fig. 11C shows a shift position of the work roll. The case where the rolling of FIG. 11B is performed by shifting to the maximum shift amount.
在圖11A的情況下,熱膨脹量為最大的峰值點位於板基準的中心(寬度的1/2的部位),在對窄幅的被軋製材進行軋製時,熱凸度引起的凸度量幾乎不會對被軋製材輪廓造成影響。然而,在對寬幅的被軋製材進行軋製的圖11B的情況下,峰值點的位置幾乎不變,以熱凸度成長的量,直接將熱凸度轉印至寬幅的被軋製材的寬度端部而成為邊緣凸起。In the case of Fig. 11A, the peak point at which the amount of thermal expansion is the largest is located at the center of the plate reference (the portion where the width is 1/2), and when the narrow rolled material is rolled, the convex metric caused by the thermal crown is almost Does not affect the profile of the material being rolled. However, in the case of FIG. 11B in which a wide rolled material is rolled, the position of the peak point is hardly changed, and the thermal crown is directly transferred to the wide rolled material by the amount of thermal crown growth. The end of the width becomes an edge protrusion.
另一方面,在寬幅的被軋製材的軋製時使工作輥的移位位置並非為圖11B的循環移位預定的位置,在移動至最大移位量的部位的圖11C的情況下,可使峰值點在軋製時自寬度中心部移動至端部附近,結果,認為可將熱凸度的轉印抑制為最小限度。 在圖9中使移位為+150 mm的情況下,邊緣凸起未得到改善,該移位前的工作輥移位動作為+150⇒+120⇒+90⇒+60⇒+30的順序,因而比起移位位置的負側區域,移位位置的正側區域中更多地存在熱凸度,因而效果差。On the other hand, in the rolling of the wide rolled material, the displacement position of the work roll is not the predetermined position of the cyclic shift of FIG. 11B, and in the case of FIG. 11C of the portion moved to the maximum shift amount, The peak point can be moved from the width center portion to the vicinity of the end portion during rolling, and as a result, it is considered that the transfer of the heat crown can be suppressed to a minimum. In the case where the displacement is +150 mm in Fig. 9, the edge projection is not improved, and the shifting action of the work roll before the shift is +150 ⇒ + 120 ⇒ + 90 ⇒ + 60 ⇒ + 30, Therefore, there is more heat convexity in the positive side region of the shift position than the negative side region of the shift position, and thus the effect is poor.
根據以上的分析,本發明中,在寬度恢復軋製等中的繼窄幅的被軋製材的軋製後軋製寬幅的被軋製材時,利用圖12所示的步驟(1)~步驟(8)計算評價函數J△ CR 並決定能夠使熱凸度的影響為最小的最佳的工作輥移位位置。以下對該決定方法進行說明。 (1)工作輥的移位極限的計算 考慮軋製週期中的被軋製材的寬度或設備極限,來計算工作輥的移位極限值。 (2)工作輥移位間距的決定 決定軋製週期中的工作輥的循環移位的移位間距及自循環移位開始變更的極限。 (3)變更工作輥移位位置(移位下限~移位上限) 在移位下限值與移位上限值之間決定工作輥的移位位置。 另外,移位下限值與移位上限值考慮以下的值來決定。 移位上限值=MIN(循環移位上限、先行材位置+上下限值) 移位下限值=MAX(循環移位下限、先行材位置-上下限值) (4)對寬幅的被軋製材進行軋製時的軋輥凸度預測值的計算 基於軋製週期的軋製歷程,並根據工作輥的熱膨脹量與磨損量計算軋輥凸度的預測值CR。 (5)對寬幅的被軋製材進行軋製時的軋輥凸度目標值的計算 基於軋製週期的軋製歷程,設定規定數式後計算軋輥凸度目標值CR*。 (6)計算評價函數J△ CR (與目標的誤差) 評價函數J△ CR 是根據所述(4)、所述(5)中求出的軋輥凸度的預測值與目標值,對寬度的邊部的數個部位(例如自寬度端部算起的25 mm、75 mm、150 mm這3個點)根據下述數式而求出。 [數2]CRi :軋輥凸度的預測值 CRi *:軋輥凸度的目標值 下標i:表示邊部數個部位(所述例中為25、75、150這3個點,因而i=1~3中的任一個整數)。 另外,軋輥凸度的目標值CRi *例如設定為寬度方向的2次函數,可進行計算而求出(參照圖13)。圖13中的CR0為因工作輥移位位置而變化的值,Wid為被軋製材的寬度。 (7)在所有移位位置計算評價函數J△ CR 計算所有移位位置的評價函數。另外,移位位置以比循環移位軋製的間距寬度小的間距寬度(例如5 mm)進行計算。 另外,圖12中的「在所有移位位置進行計算」中的「No」是指工作輥的可移位衝程的範圍內存在未計算J△ CR 的部位的情況,同樣地,「Yes」是指工作輥的可移位衝程(shift stroke)的範圍內計算了所有的J△ CR 的情況。 (8)設定成評價函數J△ CR 為最小的移位位置→結束(End) 在設定循環移位衝程小於±150 mm的情況下,在該設定的範圍內決定移位位置。According to the above analysis, in the present invention, when rolling a wide rolled material after rolling of a narrow-width rolled material in width recovery rolling or the like, steps (1) to (steps) shown in Fig. 12 are used. (8) The evaluation function J Δ CR is calculated and the optimum work roll shift position capable of minimizing the influence of the thermal crown is determined. The decision method will be described below. (1) Calculation of displacement limit of work roll The displacement limit value of the work roll is calculated in consideration of the width of the material to be rolled or the equipment limit in the rolling cycle. (2) The determination of the shifting pitch of the work rolls determines the shift pitch of the cyclic shift of the work rolls in the rolling cycle and the limit from the start of the cyclic shift. (3) Changing the work roll shift position (shift lower limit to shift upper limit) The shift position of the work roll is determined between the shift lower limit value and the shift upper limit value. Further, the shift lower limit value and the shift upper limit value are determined in consideration of the following values. Shift upper limit value = MIN (cyclic shift upper limit, first material position + upper and lower limit values) Shift lower limit value = MAX (cyclic shift lower limit, first material position - upper and lower limit values) (4) For wide width The calculation of the roll crown prediction value at the time of rolling the rolled material is based on the rolling history of the rolling cycle, and the predicted value CR of the roll crown is calculated from the amount of thermal expansion of the work roll and the amount of wear. (5) The calculation of the roll crown target value when rolling a wide rolled material is based on the rolling history of the rolling cycle, and the roll crown target value CR* is calculated by setting a predetermined number formula. (6) Calculating the evaluation function J Δ CR (error with the target) The evaluation function J Δ CR is the predicted value and the target value of the roll crown obtained in the above (4) and (5), and the width Several parts of the side portion (for example, three points of 25 mm, 75 mm, and 150 mm from the end of the width) are obtained by the following formula. [Number 2] CR i : predicted value of roll crown CR i *: target value of roll crown subscript i: indicates several parts of the side (in the example, three points of 25, 75, and 150, i = 1 to Any one of 3). Further, the target value CR i * of the roll crown is set, for example, as a quadratic function in the width direction, and can be calculated and calculated (see FIG. 13). CR0 in Fig. 13 is a value that changes due to the shift position of the work rolls, and Wid is the width of the material to be rolled. (7) The evaluation function J Δ CR is calculated at all shift positions to calculate an evaluation function for all shift positions. Further, the shift position is calculated by a pitch width (for example, 5 mm) smaller than the pitch width of the cyclic shift rolling. In addition, "No" in "calculation at all shift positions" in Fig. 12 means that there is a portion where the J Δ CR is not calculated in the range of the shiftable stroke of the work roll, and similarly, "Yes" is Refers to the case where all J Δ CRs are calculated within the range of the shift stroke of the work rolls. (8) Setting the evaluation function J Δ CR to the minimum shift position → End When the set cyclic shift stroke is less than ±150 mm, the shift position is determined within the set range.
如此,可決定評價函數J△ CR 為最小的工作輥移位位置,即邊緣凸起為最小的位置。 將使用該邏輯而計算出工作輥移位最佳位置的模擬結果表示於圖14及圖15A、圖15B中。 模擬條件如圖14所示,在藉由移位量30 mm的循環移位法對35根被軋製材進行軋製的排程中,連續軋製19根寬度為1000 mm的被軋製材,在第20根被軋製材的軋製中,實施寬度為1200 mm的板材、即寬度擴大了200 mm的寬幅的被軋製材的軋製,然後連續軋製15根板寬為1000 mm的材料。In this way, it is possible to determine the position of the work roll displaced by which the evaluation function J Δ CR is the smallest, that is, the position at which the edge protrusion is the smallest. The simulation result of calculating the optimum position of the work roll shift using this logic is shown in Fig. 14 and Figs. 15A and 15B. As shown in Fig. 14, in the schedule in which 35 rolled materials are rolled by the cyclic shift method with a shift amount of 30 mm, 19 rolled materials having a width of 1000 mm are continuously rolled. In the rolling of the 20th rolled material, a sheet having a width of 1200 mm, that is, a wide rolled material having a width of 200 mm was rolled, and then 15 sheets of a material having a width of 1000 mm were continuously rolled.
圖15A中表示在第20根被軋製材的軋製中,移位位置(-150 mm~+150 mm)處的評價函數J△ CR 的模擬結果。 根據圖15A可知,在正側的移位位置+130 mm處J△ CR 為最小。 圖15B中表示應用本發明的邏輯的模擬結果中的軋製後的F7機架出口側的寬度端部的厚度輪廓、及基於應用了現有的未變更移位間距的循環移位軋製方法的實績的厚度的輪廓。 可知應用了本發明的邏輯的寬幅的被軋製材的寬度方向的輪廓中,比起應用了現有的軋製方法的情況(現有例),邊緣凸起得到改善。Fig. 15A shows a simulation result of the evaluation function J Δ CR at the displacement position (-150 mm to +150 mm) in the rolling of the 20th rolled material. As can be seen from Fig. 15A, J Δ CR is the smallest at the displacement position +130 mm on the positive side. 15B shows the thickness profile of the width end portion of the F7 frame exit side after rolling in the simulation result of the logic to which the present invention is applied, and the cyclic shift rolling method based on the application of the conventional unaltered shift pitch. The outline of the thickness of the actual performance. It can be seen that in the width direction profile of the wide rolled material to which the logic of the present invention is applied, the edge projection is improved as compared with the case where the conventional rolling method is applied (conventional example).
對於應用本發明而言最具效果的工作輥的輥類別為如下的輥,即,於寬幅的被軋製材的軋製時成為問題的熱凸度為主導,且輥磨損少。 因此,一般而言,最具效果的是在使用了具有熱膨脹係數大且磨損少的特性的高速輥的機架中實施本發明,對於使用多被用於精軋機最終機架中的鎳晶粒輥的工作輥而言,磨損量大而所述效果減少。The type of the roll of the work roll which is most effective in applying the present invention is a roll which is a problem in which the heat crown which is a problem in rolling of a wide rolled material is dominant, and the roll wear is small. Therefore, in general, it is most effective to implement the present invention in a frame using a high-speed roll having a large coefficient of thermal expansion and low wear, for the use of nickel crystals which are used in the final frame of the finishing mill. In the case of the work rolls of the rolls, the amount of wear is large and the effect is reduced.
根據本發明的決定方法可知,本發明不僅可應用於寬度恢復軋製中的寬幅的被軋製材的軋製,亦可應用於繼窄幅的被軋製材的軋製後之軋製為寬幅的被軋製材的軋製的情況下,而在連續地進行多個窄幅的被軋製材的軋製後軋製寬幅的被軋製材的情況下更有效果。 在被軋製材為鋼帶的情況下,寬幅的被軋製材的寬度比先行的窄幅的被軋製材的寬度大10%~20%以上,較佳為大20%以上,且窄幅的被軋製材的軋製以總軋製長為5 km~10 km以上,較佳為10 km以上連續地進行的情況下更具有效果。此處的軋製長為被軋製材的長邊方向(軋製方向)的長度。 而且可知,所述模擬應用於包含F1機架~F7機架的串列型軋製機的F5機架、F6機架,但本發明可應用於機架數為任何機架的串列型軋製機,進而亦可應用於包含1台的單機架軋製機。 如以下方式將本發明的實施例應用於實機的串列型軋製機,並確認其效果。 [實施例]According to the determination method of the present invention, the present invention can be applied not only to the rolling of a wide rolled material in the width recovery rolling but also to the rolling after the rolling of the narrow rolled material. In the case of rolling of the material to be rolled, it is more effective in the case of continuously rolling a plurality of narrow rolled material to be rolled and then rolling a wide rolled material. When the material to be rolled is a steel strip, the width of the wide rolled material is 10% to 20% or more, preferably 20% or more, and a narrow width, which is larger than the width of the first narrow rolled material. The rolling of the material to be rolled is more effective when the total rolling length is 5 km to 10 km or more, preferably 10 km or more. The rolling length here is the length in the longitudinal direction (rolling direction) of the material to be rolled. Moreover, it can be seen that the simulation is applied to the F5 rack and the F6 rack of the tandem rolling mill including the F1 rack to the F7 rack, but the present invention can be applied to the tandem rolling of any rack. The machine can be applied to a single-stand rolling mill including one. The embodiment of the present invention was applied to a tandem rolling mill of a real machine in the following manner, and the effect thereof was confirmed. [Examples]
使用具有包含F1機架~F7機架的串列型精軋機的熱軋製生產線來實施本發明。工作輥移位機構設置於F5機架~F7機架。將F5機架~F7機架的各機架的設備規格表示於表1。 另外,F5機架、F6機架的工作輥中使用高速輥,在最終的F7機架中使用鎳晶粒輥。而且,F1機架~F4機架中進行通常的凸度控制。The present invention was carried out using a hot rolling line having a tandem finishing mill comprising an F1 frame to an F7 frame. The work roll shifting mechanism is set in the F5 rack to the F7 rack. The equipment specifications of each rack of the F5 rack to the F7 rack are shown in Table 1. In addition, high-speed rolls are used in the work rolls of the F5 frame and F6 frame, and nickel die rolls are used in the final F7 frame. Moreover, normal convexity control is performed in the F1 rack to the F4 rack.
在F5~F7這3台機架中,進行循環移位軋製,即,將工作輥針對每一根被軋製材以固定的移位間距30 mm來進行移位。 而且,在F5機架、F6機架中實施了本發明的工作輥移位位置變更。另外,F7機架的工作輥因磨損大,故如循環移位般進行設定。In the three frames F5 to F7, cyclic shift rolling was performed, that is, the work rolls were displaced for each of the rolled materials at a fixed shift pitch of 30 mm. Further, the work roll shift position change of the present invention was carried out in the F5 frame and the F6 frame. In addition, since the work rolls of the F7 frame are worn out, they are set as in the case of a cyclic shift.
被軋製材為中碳級的鋼帶,將軋製週期中的被軋製材的厚度與寬度表示於圖16中。 針對第139根被軋製材(圖16中以○標記施加框者),即寬度尺寸比先行材大了240 mm的寬幅的被軋製材,來實施本發明的所述工作輥移位位置變更。 在該寬幅的被軋製材前,連續地進行30根窄幅的被軋製材的軋製。 圖17表示F5機架的工作輥的移位量。The material to be rolled is a medium carbon grade steel strip, and the thickness and width of the material to be rolled in the rolling cycle are shown in Fig. 16 . The work roll shift position change of the present invention is carried out for the 139th rolled material (the frame is marked with a mark in FIG. 16), that is, a wide rolled material having a width larger than the front material by 240 mm. . Before the wide rolled material is rolled, 30 narrow rolling of the material to be rolled is continuously performed. Figure 17 shows the amount of displacement of the work rolls of the F5 frame.
在圖18中表示應用了本發明的本發明例中F7機架出口側的厚度輪廓、以及現有例的結果。 現有例中,F5機架~F7機架的工作輥如循環移位般進行設定。 關於軋製後的被軋製材,邊緣部的△CR在現有例中為超過25 μm的30 μm左右,與此相對,本發明的本發明例中,△CR為低於25 μm的10 μm左右。 如此,根據本發明,可降低軋製後的被軋製材的邊緣部產生的形成量。Fig. 18 shows the thickness profile of the outlet side of the F7 frame in the example of the present invention to which the present invention is applied, and the results of the conventional example. In the conventional example, the work rolls of the F5 rack to the F7 rack are set as in the case of a cyclic shift. In the case of the material to be rolled after rolling, the ΔCR of the edge portion is about 30 μm in excess of 25 μm in the conventional example, whereas in the example of the invention of the present invention, ΔCR is about 10 μm below 25 μm. . As described above, according to the present invention, the amount of formation of the edge portion of the material to be rolled after rolling can be reduced.
F1~F7‧‧‧機架F1~F7‧‧‧Rack
圖1表示軋製週期中的被軋製材的模擬條件。 圖2表示寬度恢復軋製中的寬幅的被軋製材的軋製後的輪廓(寬度方向的凸度分佈)。 圖3表示窄幅的被軋製材的軋製根數與高點(high spot)量(最大凸度差△CR)的關係。 圖4表示形成於F7機架的工作輥的寬度方向的軋輥凸度。 圖5表示形成於F7機架的工作輥的寬度方向的磨損輪廓。 圖6表示軋製窄幅的被軋製材後的F5機架~F7機架的各機架的寬度方向的軋輥凸度。 圖7表示軋製窄幅的被軋製材後的F5機架~F7機架的各機架的寬度方向的熱凸度。 圖8表示移位間距固定的循環移位軋製中,寬度恢復軋製中的寬幅的被軋製材軋製時的移位變更的模擬條件。 圖9表示工作輥的移位位置不同的五種情況下,寬度恢復軋製中的寬幅的被軋製材軋製後的輪廓(寬度方向的凸度分佈)。 圖10表示F5機架的工作輥的熱凸度最大量。 圖11A表示熱凸度的寬度方向分佈與被軋製材(窄幅的被軋製材與寬幅的被軋製材)的被軋製材的寬度的關係。 圖11B表示熱凸度的寬度方向分佈與被軋製材(窄幅的被軋製材與寬幅的被軋製材)的寬度的關係。 圖11C表示熱凸度的寬度方向分佈與被軋製材(窄幅的被軋製材與寬幅的被軋製材)的寬度的關係。 圖12表示本發明的軋製方法。 圖13表示評價函數的計算方法。 圖14表示應用本發明的軋製方法的模擬條件。 圖15A表示圖14所示的條件下寬度恢復軋製時的工作輥的移位位置處的評價函數。 圖15B表示圖14所示的條件下寬度方向的端部的厚度分佈。 圖16表示實施例的軋製週期。 圖17表示關於各被軋製材的F5機架的工作輥的移位位置。 圖18表示F7機架出口側的寬度方向端部的被軋製材的厚度分佈。 圖19表示形成著邊緣凸起的被軋製材的寬度方向輪廓。Fig. 1 shows simulation conditions of a material to be rolled in a rolling cycle. Fig. 2 shows a profile (convexity distribution in the width direction) after rolling of a wide rolled material in width recovery rolling. Fig. 3 shows the relationship between the number of rolling of the narrow rolled material and the amount of high spot (maximum convexity difference ΔCR). Figure 4 shows the roll crown in the width direction of the work rolls formed in the F7 frame. Figure 5 shows the wear profile in the width direction of the work rolls formed in the F7 frame. Fig. 6 shows the roll crown in the width direction of each of the F5 frame to the F7 frame after rolling a narrow roll of the material to be rolled. Fig. 7 shows the thermal crown in the width direction of each of the F5 frame to the F7 frame after rolling a narrow roll of the material to be rolled. Fig. 8 is a view showing simulation conditions for shifting displacement during rolling of a wide rolled material in width-recovery rolling in cyclic shift rolling in which the shift pitch is fixed. Fig. 9 shows a profile (convexity distribution in the width direction) after rolling of a wide rolled material in width recovery rolling in five cases in which the shift positions of the work rolls are different. Figure 10 shows the maximum amount of thermal crown of the work rolls of the F5 frame. Fig. 11A shows the relationship between the width direction distribution of the thermal crown and the width of the material to be rolled of the material to be rolled (a narrow rolled material and a wide rolled material). Fig. 11B shows the relationship between the width direction distribution of the thermal crown and the width of the material to be rolled (a narrow rolled material and a wide rolled material). Fig. 11C shows the relationship between the width direction distribution of the thermal crown and the width of the material to be rolled (a narrow rolled material and a wide rolled material). Fig. 12 shows a rolling method of the present invention. Fig. 13 shows a calculation method of the evaluation function. Fig. 14 shows the simulation conditions of the rolling method to which the present invention is applied. Fig. 15A shows an evaluation function at the displacement position of the work roll at the time of width recovery rolling under the condition shown in Fig. 14. Fig. 15B shows the thickness distribution of the end portion in the width direction under the condition shown in Fig. 14. Fig. 16 shows the rolling cycle of the embodiment. Fig. 17 shows the displacement position of the work rolls of the F5 frame of each of the material to be rolled. Fig. 18 shows the thickness distribution of the material to be rolled in the end portion in the width direction on the outlet side of the F7 frame. Fig. 19 shows the width direction profile of the material to be rolled in which the edge projections are formed.
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