TW201601898A - Rapid prototyping apparatus - Google Patents

Rapid prototyping apparatus Download PDF

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Publication number
TW201601898A
TW201601898A TW103123818A TW103123818A TW201601898A TW 201601898 A TW201601898 A TW 201601898A TW 103123818 A TW103123818 A TW 103123818A TW 103123818 A TW103123818 A TW 103123818A TW 201601898 A TW201601898 A TW 201601898A
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TW
Taiwan
Prior art keywords
printing
construction
dimensional object
rapid prototyping
platform
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TW103123818A
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Chinese (zh)
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TWI616320B (en
Inventor
莫皓然
奚國元
陳智忠
黃啟峰
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研能科技股份有限公司
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Priority to TW103123818A priority Critical patent/TWI616320B/en
Publication of TW201601898A publication Critical patent/TW201601898A/en
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Publication of TWI616320B publication Critical patent/TWI616320B/en

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Abstract

A rapid prototyping apparatus is disclosed and comprises a 2-D object printing module and a 3-D object printing module, said 2-D object printing module comprises a media supplying mechanism, a printing mechanism and a laminated object manufacturing mechanism, said media supplying mechanism is for providing a thin media, said printing mechanism is for printing on said thin media, and said 3-D object printing module comprises a powder-supplying cavity, a constructing platform having a building chamber and a powder-spreading mechanism, wherein said printing mechanism of said 2-D object printing module couples with said powder-spreading mechanism to move backwards and forwards in single axis direction, so as to performing a 2-D printing process on said thin media or a 3-D laminated object printing process by said printing mechanism, and performing the 3-D prototyping with printing process within the building chamber to produce a 3-D prototyping object.

Description

快速成型裝置Rapid prototyping device 【0001】【0001】

本案係關於一種快速成型裝置,尤指一種具備二維物件列印模組以及三維物件列印模組之快速成型裝置。The present invention relates to a rapid prototyping device, and more particularly to a rapid prototyping device having a two-dimensional object printing module and a three-dimensional object printing module.

【0002】【0002】

快速成型技術(Rapid Prototyping,簡稱RP技術)為依據建構類似金字塔層層堆疊成型的概念所發展而成,其主要技術特徵是成型的快捷性,能在不需要任何刀具,模具及治具的情況下自動、快速將任意複雜形狀的設計方案快速轉換為三維的實體模型,大大縮短了新產品的研發週期及減少研發成本,能夠確保新產品的上市時間和新產品開發的一次成功率,快速成型技術為技術人員之間,以及技術人員與企業決策者、產品的用戶等非技術人員之間提供了一個更加完整及方便的產品設計交流工具,從而明顯提高了產品在市場上的競爭力和企業對市場的快速反應能力。Rapid Prototyping (RP technology) is developed based on the concept of constructing pyramid-like layer stacking. The main technical feature is the rapid molding, which can be used without any tools, molds and fixtures. Automatically and quickly convert any complex shape design into a three-dimensional solid model, which greatly shortens the development cycle of new products and reduces development costs. It can ensure the time-to-market of new products and the success rate of new product development. Technology provides a more complete and convenient product design communication tool between technicians and non-technical personnel such as technicians and corporate decision makers, product users, etc., thus significantly improving the competitiveness of products in the market and enterprises. Rapid response to the market.

【0003】[0003]

隨著快速成型技術的發展,能夠產出三維實體模型的快速成型方法也有多元發展,例如:三維列印(3-D Printing,3-DP)、立體平版印刷(Stereo-Lithography,SLA)、選擇性雷射燒結(Selective Laser Sintering,SLS)、立體製版(Solider Process,SP)、混合沉積建模(Fused Deposition Modeling,FDM)以及薄片疊層法(Laminated Object Manufacturing,LOM)等。其中,三維 物件 列印作業尚包含一般的快速成型噴印作業,其製程主要為先進行鋪料、對該鋪料噴印黏結劑、等待黏結劑乾燥後去除餘料、再次進行鋪料…如此層層堆砌成型出一三維物件,然而,在此製程中,無論是鋪料、噴印或是等候黏結劑乾燥、去除餘料等作業均需耗費時間,且每堆疊一層就需重複進行上述步驟,是以若採以傳統的三維物件列印作業,則完成一項三維物件的製造時間往往需要10小時以上,相當耗時、費工。With the development of rapid prototyping technology, rapid prototyping methods capable of producing 3D solid models have also developed in many ways, such as: 3-D Printing (3-DP), Stereo-Lithography (SLA), and selection. Selective Laser Sintering (SLS), Solider Process (SP), Fused Deposition Modeling (FDM), and Laminated Object Manufacturing (LOM). Among them, the three-dimensional object printing operation still includes the general rapid prototyping printing operation, the main process of which is to first spread the material, spray the bonding agent on the paving material, wait for the binder to dry, remove the residual material, and re-lay the material... Layered and stacked to form a three-dimensional object, however, in this process, whether it is paving, printing or waiting for the adhesive to dry, remove the residual material, etc., it takes time, and each step of the stack needs to repeat the above steps. Therefore, if a traditional three-dimensional object is used for printing, it takes more than 10 hours to complete the manufacturing time of a three-dimensional object, which is quite time consuming and labor-intensive.

【0004】[0004]

此外,若此以薄片疊層法進行三維物件之疊層建構,傳統的作法先藉由電腦繪製確認所欲成型的三維物件之輪廓,其後再透過雷射光依據電腦繪製的輪廓以對列印介質進行精準切割,透過層層堆疊列印介質,每堆疊一層列印介質則需要再進行一次精準的雷射切割,並在切割完成後再進行除料作業,如此以完成三維物件之成型。然而在此傳統的薄片疊層法的製程中,因為需要雷射的精準切割作業,故其製造成本較為高昂、也需耗費不少時間進行相關切割作業,且由於每一層列印介質均須透過雷射的精準切割,易使得裝置周邊溫度亦為隨之升高,更需額外留意裝置週邊的工作環境安全措施。In addition, if the three-dimensional object is laminated by the lamination method, the conventional method firstly confirms the contour of the three-dimensional object to be formed by computer drawing, and then prints the laser light according to the contour drawn by the computer. The medium is precisely cut, and the printing medium is stacked through layers. Each layer of printing medium needs to perform a precise laser cutting, and then the material is cut after the cutting is completed, so as to complete the forming of the three-dimensional object. However, in the conventional lamination process, since the precise cutting operation of the laser is required, the manufacturing cost is relatively high, and it takes a lot of time to perform the relevant cutting operation, and since each layer of the printing medium is required to pass through The precise cutting of the laser makes it easy to increase the temperature around the device, and it is necessary to pay attention to the safety measures of the working environment around the device.

【0005】[0005]

有鑑於此,如何發展一種成型速度快,同時可於同一裝置中兼具二維物件列印模組以及三維物件列印模組 之快速成型裝置,俾可一次解決列印之問題,實為目前迫切需要解決之問題。In view of this, how to develop a rapid prototyping device that can simultaneously form a two-dimensional object printing module and a three-dimensional object printing module in the same device, can solve the printing problem at one time, which is currently There is an urgent need to solve the problem.

【0006】[0006]

本案之主要目的在於提供一種快速成型裝置 ,且該快速成型裝置可於同一裝置中兼具二維物件列印模組以及三維物件列印模組,俾解決習知快速成型裝置之成型速度慢之問題。The main purpose of the present invention is to provide a rapid prototyping device, which can have a two-dimensional object printing module and a three-dimensional object printing module in the same device, and solve the problem that the rapid prototyping device is slow in forming. problem.

【0007】【0007】

為達上述目的,本案之一較廣義實施態樣為提供一種快速成型裝置,包含:二維物件列印模組,包含:介質供給機構,用以供應薄片介質;噴印機構,對薄片介質之預定區域實施噴印作業;以及疊加積層處理機構,對噴印後之薄片介質進行收集作業;以及三維物件列印模組,包含:供料容器,用以儲存並提供建構材料;建構平台,設有建構腔室;以及舖粉機構,架構於建構平台上;其中,二維物件列印模組之噴印機構與舖粉機構相連動,並以單一方向進行往復位移,藉此噴印機構對薄片介質實施一般二維物件列印或積層疊加三維物件成型之噴印作業,同樣能對建構腔室上之建構層進行快速成型之三維物件列印作業,完成三維物件之成型。In order to achieve the above object, a broader aspect of the present invention provides a rapid prototyping apparatus comprising: a two-dimensional object printing module comprising: a medium supply mechanism for supplying a sheet medium; and a printing mechanism for the sheet medium Performing a printing operation in a predetermined area; and superimposing a laminating processing mechanism to collect the printed sheet medium; and a three-dimensional object printing module comprising: a supply container for storing and providing construction materials; constructing a platform; a construction chamber; and a powder laying mechanism, which is constructed on the construction platform; wherein the printing mechanism of the two-dimensional object printing module is connected with the powder discharging mechanism, and is reciprocally displaced in a single direction, thereby printing the pair The sheet medium performs the printing operation of the general two-dimensional object printing or the laminated three-dimensional object forming, and can also perform the rapid forming three-dimensional object printing operation on the construction layer on the construction chamber to complete the three-dimensional object forming.

1、2‧‧‧快速成型裝置1, 2‧‧‧ rapid prototyping device

10、20‧‧‧介質供給機構10, 20‧‧ ‧ media supply agency

100、200‧‧‧承載盤100, 200‧‧‧ carrier tray

101、201‧‧‧進給導引輪101, 201‧‧‧ Feeding guide wheels

102、202‧‧‧熱壓滾輪102, 202‧‧‧ hot roller

11、21‧‧‧噴印機構11, 21‧‧‧Printing agency

110‧‧‧噴頭列印平台110‧‧‧Spray printing platform

110a‧‧‧單一噴頭110a‧‧‧ single nozzle

110b‧‧‧複數個可拆換式之噴頭110b‧‧‧Multiple removable nozzles

110c‧‧‧複數個固定式之噴頭110c‧‧‧Multiple fixed nozzles

12、22‧‧‧疊加積層處理機構12, 22‧‧‧ superimposed layer processing mechanism

120、220‧‧‧疊加積層裁切構件120, 220‧‧‧ superimposed laminated cutting members

121、221‧‧‧疊材收集槽121, 221‧‧‧ stacking trough

122、222‧‧‧升降平台122, 222‧‧‧ Lifting platform

123、223‧‧‧升降機構123, 223‧‧‧ Lifting mechanism

13、23‧‧‧二維物件列印模組13, 23‧‧‧Two-dimensional object printing module

14、24‧‧‧薄片介質14, 24‧‧‧Sheet medium

15、25‧‧‧三維物件列印模組15, 25‧‧‧3D object printing module

16、26‧‧‧舖粉機構16, 26‧‧ ‧ paving mechanism

160、260‧‧‧加熱器160, 260‧‧‧ heater

161、261‧‧‧舖料推送元件161, 261‧‧ ‧ paving push components

17、27‧‧‧建構平台17, 27‧‧‧ Construction Platform

18、28‧‧‧供料容器18, 28‧‧‧Feed containers

180‧‧‧第一升降平台180‧‧‧First lifting platform

181‧‧‧第一升降機構181‧‧‧First lifting mechanism

19、29‧‧‧建構腔室19, 29‧‧‧ Construction Chamber

190、290‧‧‧第二升降平台190, 290‧‧‧Second lifting platform

191、291‧‧‧第二升降機構191, 291‧‧‧ second lifting mechanism

192、292‧‧‧餘料回收槽192, 292‧‧‧ residual material recovery tank

281‧‧‧蓋板281‧‧‧ cover

282‧‧‧供粉槽282‧‧‧ powder supply tank

283‧‧‧落粉口283‧‧‧Flour

第1A圖為本案第一較佳實施例之快速成型裝置之示意圖。Figure 1A is a schematic view of the rapid prototyping apparatus of the first preferred embodiment of the present invention.

第1B圖為第1A圖所示之快速成型裝置之局部結構示意圖。Fig. 1B is a partial structural view of the rapid prototyping apparatus shown in Fig. 1A.

第2A圖為第1A圖所示之快速成型裝置之噴印機構之可雙向移動、並可承載一噴頭之平台架構之示意圖。FIG. 2A is a schematic diagram of the platform structure of the printing mechanism of the rapid prototyping device shown in FIG. 1A which can move bidirectionally and can carry a nozzle.

第2B圖為第1A圖所示之快速成型裝置之噴印機構之複數個可拆換式噴頭所組成之頁寬列印平台架構之示意圖。FIG. 2B is a schematic diagram of a page width printing platform structure composed of a plurality of removable nozzles of the printing mechanism of the rapid prototyping device shown in FIG. 1A.

第2C圖為第1A圖所示之快速成型裝置之噴印機構之複數個固定式噴頭所組成之頁寬列印平台架構之示意圖。2C is a schematic diagram of a page width printing platform structure composed of a plurality of fixed nozzles of the printing mechanism of the rapid prototyping device shown in FIG. 1A.

第3A圖為本案第二較佳實施例之快速成型裝置之示意圖。Figure 3A is a schematic view of the rapid prototyping apparatus of the second preferred embodiment of the present invention.

第3B圖為第3A圖所示之快速成型裝置之上方供料容器之結構示意圖。Fig. 3B is a schematic view showing the structure of the upper supply container of the rapid prototyping apparatus shown in Fig. 3A.

【0008】[0008]

體現本案特徵與優點的一些典型實施例將在後段的說明中詳細敘述。應理解的是本案能夠在不同的態樣上具有各種的變化,其皆不脫離本案的範圍,且其中的說明及圖示在本質上係當作說明之用,而非架構於限制本案。Some exemplary embodiments embodying the features and advantages of the present invention are described in detail in the following description. It is to be understood that the present invention is capable of various modifications in various aspects, and is not to be construed as a limitation.

【0009】【0009】

請參閱第1A圖,其為本案第一較佳實施例之快速成型裝置之示意圖。如圖所示,本案之快速成型裝置1係由兩模組所共同構成,其分別為 二維物件列印模組 13以及三維物件列印模組15,其中二維物件列印模組13包含:介質供給機構10、噴印機構11及疊加積層處理機構12;且介質供給機構10用以供應一薄片介質14,噴印機構11對薄片介質14之一預定區域(未圖示)實施噴印作業,而疊加積層處理機構12則對噴印後之薄片介質14進行疊加積層處理作業,即對一般二維物件列印介質收集作業。至於三維物件列印模組15則包含:供料容器18、建構平台17及舖粉機構16,其中供料容器18用以儲存並提供一建構材料;建構平台17設有建構腔室19;舖粉機構16則架構於建構平台17上;以及,該二維物件列印模組13之噴印機構11與舖粉機構16連動而可以單一方向進行往復位移,舖粉機構16可輸送至建構平台17之建構腔室19上方,並由舖粉機構16進行鋪粉,將供料容器18之建構材料推送至建構腔室19上方鋪成一層平整可噴印之建構層,並藉由於噴印機構11對建構腔室19上方之建構層實施快速成型之噴印作業。藉此,本發明可進行一般二維物件列印或透過 薄片疊層 (LOM) 之快速成型三維物件列印及粉末噴印(Binder Jetting)之快速成型三維物件列印等製程而獲得三維成型物件。Please refer to FIG. 1A, which is a schematic diagram of a rapid prototyping apparatus according to a first preferred embodiment of the present invention. As shown in the figure, the rapid prototyping device 1 of the present invention is composed of two modules, which are respectively a two-dimensional object printing module 13 and a three-dimensional object printing module 15, wherein the two-dimensional object printing module 13 comprises a medium supply mechanism 10, a printing mechanism 11 and a superimposing lamination processing mechanism 12; and a medium supply mechanism 10 for supplying a sheet medium 14, which prints a predetermined area (not shown) of the sheet medium 14 The operation, and the superimposition lamination processing mechanism 12 performs an overlay lamination processing operation on the printed sheet medium 14, that is, a printing operation for printing a general two-dimensional object. The three-dimensional object printing module 15 comprises: a supply container 18, a construction platform 17 and a dusting mechanism 16, wherein the supply container 18 is used for storing and providing a construction material; the construction platform 17 is provided with a construction chamber 19; The powder mechanism 16 is constructed on the construction platform 17; and the printing mechanism 11 of the two-dimensional object printing module 13 is interlocked with the dusting mechanism 16 to be reciprocally displaced in a single direction, and the powder spreading mechanism 16 can be transported to the construction platform. 17 is constructed above the chamber 19 and is laid by the dusting mechanism 16, pushing the construction material of the supply container 18 to the top of the construction chamber 19 to form a flat printable construction layer, and by the printing mechanism 11 Performs a rapid prototyping operation on the construction layer above the construction chamber 19. Thereby, the present invention can obtain a three-dimensional shaped object by performing a two-dimensional object printing or a rapid prototyping three-dimensional object printing through a sheet stacking (LOM) and a rapid prototyping three-dimensional object printing process by Binder Jetting. .

【0010】[0010]

請同時參閱第1A圖及第1B圖,第1B圖為第1A圖所示之快速成型裝置之局部結構示意圖。於本實施例中,快速成型裝置1之二維物件列印模組13及三維物件列印模組15係共用一工作平台,即為建構平台17,故二維物件列印模組13之噴印機構11及疊加積層處理機構12即為設置於建構平台17上。且於本實施例中,介質供給機構10主要採以單件介質供應之方式來供應薄片介質14,如圖所示,介質供給機構10包括承載盤100、進給導引輪101及熱壓滾輪102,其中承載盤100用以承載薄片介質14,且薄片介質14係可由高分子薄膜、塑料薄膜、陶瓷薄膜、金屬薄膜或木質薄膜…等等其中一材質與紙材質所合成之薄片材料或者是一般紙張,但不以此為限。且薄片介質14亦可先進行處理,以裁切成單張薄片所需求之列印尺寸,進而設置於承載盤100上,其後再經由進給導引輪101之導引,通過熱壓滾輪102以進行熱壓實作業,而壓緊薄片介質14,並通過建構平台17上方,以構成單張供給薄片介質14實施於建構平台17上進行後續之噴印及疊加積層裁切作業。Please refer to FIG. 1A and FIG. 1B at the same time. FIG. 1B is a partial structural schematic view of the rapid prototyping device shown in FIG. 1A. In this embodiment, the two-dimensional object printing module 13 and the three-dimensional object printing module 15 of the rapid prototyping device 1 share a working platform, that is, the construction platform 17, so that the two-dimensional object printing module 13 is sprayed. The printing mechanism 11 and the superimposition lamination processing mechanism 12 are disposed on the construction platform 17. In the present embodiment, the medium supply mechanism 10 mainly supplies the sheet medium 14 by means of a single piece of medium supply. As shown, the medium supply mechanism 10 includes a carrier tray 100, a feed guide wheel 101, and a hot pressing roller. 102, wherein the carrier 100 is used to carry the sheet medium 14, and the sheet medium 14 may be a sheet material synthesized from a polymer film, a plastic film, a ceramic film, a metal film or a wood film, etc. General paper, but not limited to this. And the sheet medium 14 can also be processed first to cut the printing size required for the single sheet, and then set on the carrier tray 100, and then guided by the feeding guide wheel 101, through the hot pressing roller. In order to perform the hot compacting operation, the sheet medium 14 is pressed and passed over the construction platform 17 to form a single sheet feeding medium 14 on the construction platform 17 for subsequent printing and superimposed layer cutting operations.

【0011】[0011]

於此實施例中,噴印機構11為一噴頭列印平台 110,且其係為可移動式之噴頭列印平台110。故當薄片介質14經過熱壓滾輪102之熱壓合而輸送至建構平台17上後,則由噴印機構11於薄片介質14之一預定區域(未圖示)實施噴印作業,於一些實施例中,如第2A圖所示, 噴頭列印平台 110為具有可雙向移動、並可承載單一噴頭110a之平台架構。於另一些實施例中,如第2B圖所示,噴頭列印平台110亦可為複數個可拆換式噴頭110b所組成之頁寬列印平台架構,又或是在另一些實施例中,噴頭列印平台110更可為複數個固定式噴頭110c所組成之頁寬列印平台架構,以加快噴印速度,噴頭列印平台110之型態及其噴頭110a、110b、110c之設置方式並不以此為限,其係可依照實際施作情形而任施變化。然而無論是第2A圖所示之可移動示之單一噴頭110a、或是第2B圖所示之複數個可拆換式之噴頭110b、又或者是如第2C圖所示之複數個固定式之噴頭110c,其均可噴出一單色、多色墨水、一無色、一有色黏合膠劑之至少其中之一,且可噴塗於薄片介質14之該預定區域,以形成幾何圖像或文字,進而描繪出薄片介質14之成型物件輪廓。In this embodiment, the printing mechanism 11 is a nozzle printing platform 110, and is a movable nozzle printing platform 110. Therefore, after the sheet medium 14 is transported to the construction platform 17 by the thermal compression of the hot pressing roller 102, the printing mechanism 11 performs a printing operation on a predetermined area (not shown) of the sheet medium 14, in some implementations. In the example, as shown in FIG. 2A, the printhead printing platform 110 is a platform structure having a bidirectional movement and capable of carrying a single nozzle 110a. In other embodiments, as shown in FIG. 2B, the printhead printing platform 110 can also be a pagewidth printing platform structure composed of a plurality of removable showerheads 110b, or in other embodiments, The printhead printing platform 110 can be a page width printing platform structure composed of a plurality of fixed spray heads 110c to speed up the printing speed, the type of the print head platform 110 and the setting manner of the spray heads 110a, 110b and 110c. Except for this limitation, it may be changed according to the actual application situation. However, whether it is the movable single head 110a shown in FIG. 2A or the plurality of removable shower heads 110b shown in FIG. 2B, or a plurality of fixed types as shown in FIG. 2C. The showerhead 110c can eject at least one of a single color, a multi-color ink, a colorless, and a colored adhesive, and can be sprayed on the predetermined area of the sheet medium 14 to form a geometric image or text. The contour of the formed article of the sheet medium 14 is depicted.

【0012】[0012]

請續參閱第1A圖,如圖所示,本案之二維物件列印模組13之疊加積層處理機構12更包括疊加積層裁切構件120及疊材收集槽121,且疊加積層裁切構件120主要用以對噴印過後之薄片介質14進行一特定尺寸之裁切作業,而疊材收集槽121則用以將裁切後之薄片介質14予以收集。舉例來說,當本實施例之二維物件列印模組13實施二維物件噴印作業時,則經過二維物件噴印機構11與薄片介質14以完成單張進給之二維物件噴印作業, 亦即透過介質供給機構10供應薄片介質14輸送至建構平台17上,並可透過噴印機構11對薄片介質14之一預定區域進行噴印處理,以噴印出其需求之列印圖樣,更可利用後續之疊加積層處理機構12的疊材收集槽121來收集已完成噴印的薄片介質14,以完成單張進給之二維物件噴印作業。Please refer to FIG. 1A. As shown in the figure, the superimposed layer processing mechanism 12 of the two-dimensional object printing module 13 of the present invention further includes an overlapping laminated cutting member 120 and a stacked material collecting groove 121, and the laminated cutting member 120 is superposed. It is mainly used to perform a specific size cutting operation on the printed sheet medium 14, and the stacked material collecting groove 121 is used to collect the cut sheet medium 14. For example, when the two-dimensional object printing module 13 of the embodiment performs the two-dimensional object printing operation, the two-dimensional object printing mechanism 11 and the sheet medium 14 are used to complete the single-feeding two-dimensional object spraying. The printing operation, that is, the supply of the sheet medium 14 to the construction platform 17 through the medium supply mechanism 10, and the printing of a predetermined area of the sheet medium 14 by the printing mechanism 11 to print out the printing of the demand. In the drawing, the stacked sheet medium 14 of the subsequent stacked layer processing mechanism 12 can be used to collect the printed sheet medium 14 to complete the single-feed two-dimensional object printing operation.

【0013】[0013]

然而,本案之二維物件列印模組13不僅可實施二維物件噴印作業,其同樣可實施三維物件噴印作業,故當單片薄片介質14為高分子薄膜、塑料薄膜、陶瓷薄膜、金屬薄膜或木質薄膜…等等其中一材質與紙材質所合成之薄片材料時,其可實施單件薄片介質14之三維物件噴印作業,同樣如第1A圖及第1B圖所示,藉由介質供給機構10的承載盤100予以承載複數個薄片介質14,然後再由進給導引輪101於以單張進給薄片介質14,並使其通過熱壓滾輪102以實施熱壓實作業,使薄片介質14壓實並通過建構平台17上方,以構成單張供給薄片介質14實施於建構平台17上方,利用噴印機構11的噴頭進行噴印,進而在薄片介質14上描繪出其三維成型物件之輪廓,以完成單張進給之三維物件噴印作業。其後,疊加積層裁切構件120可將通過之薄片介質14予以簡單裁切成需求大小之模塊,此裁切模塊係大於該成型物件之噴印輪廓,且無須精準切割,且其可持續地對新輸送至疊材收集槽121上方之薄片介質14予以推壓,並使其落入疊材收集槽121之升降平台122上進行裁切,並於裁切之同時使新進之薄片介質14可與已裁切之薄片介質14相互疊加實施進行疊加積層作業,以形成三維物件疊加積層模塊。However, the two-dimensional object printing module 13 of the present invention can not only perform a two-dimensional object printing operation, but also can perform a three-dimensional object printing operation, so when the single-sheet medium 14 is a polymer film, a plastic film, a ceramic film, A metal film or a wood film, etc., when one of the materials and the paper material is laminated, it can perform a three-dimensional object printing operation of the single-sheet medium 14, as also shown in FIGS. 1A and 1B. The carrier tray 100 of the medium supply mechanism 10 carries a plurality of sheet media 14 and then feeds the sheet media 14 in a single sheet by the feed guide wheel 101 and passes it through the hot press roller 102 to perform a hot compaction operation. The sheet medium 14 is compacted and passed over the construction platform 17 to form a single sheet supply medium 14 which is applied over the construction platform 17, and is printed by the head of the printing mechanism 11, thereby depicting the three-dimensional molding on the sheet medium 14. The contour of the object to complete the three-dimensional object printing operation of the single feed. Thereafter, the stacked layer cutting member 120 can simply cut the passing sheet medium 14 into a module of a required size, the cutting module is larger than the printing contour of the shaped object, and does not need to be accurately cut, and it can be continuously The sheet medium 14 newly conveyed to the stacking tank 121 is pushed and dropped onto the lifting platform 122 of the stacking tank 121 for cutting, and the newly cut sheet medium 14 can be cut while being cut. The superimposed lamination operation is performed by superimposing the cut sheet media 14 on each other to form a three-dimensional object superimposing and stacking module.

【0014】[0014]

於一些實施例中,快速成型裝置1更可包含一後處理除料機構(未圖示),用以去除該二維物件列印模組13於進行 薄片疊層 (LOM)作業後形成之三維物件疊加積層模塊經裁切後剩餘的物料,且後處理除料設備更包括 一熱壓實機構(未圖示)及一除料裝置(未圖示),但不以此為限。於一些實施例中, 熱壓實機構用以將裁切作業之三維物件疊加積層模塊 予以實施壓實固化作業, 除料裝置則可為一燒結裝置(未圖示)或一液體蝕刻剝離裝置(未圖示),但均不以此為限,燒結裝置可對前述之三維物件疊加積層模塊實施第一次暫時燒結,且此暫時燒結溫度達到200~300℃,以將三維物件疊加積層模塊之列印輪廓外的餘料予以碳化或脆化處理,並可透過此暫時燒結處理作業則可將燒結取出之三維物件疊加積層模塊能夠輕易地剝離餘料,而取出三維成型物件之初胚,再進行後續之快速成型之噴印作業。In some embodiments, the rapid prototyping device 1 further includes a post-processing removal mechanism (not shown) for removing the three-dimensional object printing module 13 for forming a three-dimensional layer (LOM) operation. The material stacking module is subjected to the material remaining after the cutting, and the post-processing material removing device further comprises a hot compacting mechanism (not shown) and a removing device (not shown), but is not limited thereto. In some embodiments, the hot compacting mechanism is used to perform a compacting and solidifying operation on the three-dimensional object stacking layer module of the cutting operation, and the stripping device may be a sintering device (not shown) or a liquid etching stripping device ( Not shown), but not limited thereto, the sintering device can perform the first temporary sintering on the three-dimensional object superimposed laminated module, and the temporary sintering temperature reaches 200-300 ° C to superimpose the three-dimensional object stacking module. The residual material outside the printed outline is carbonized or embrittled, and through the temporary sintering treatment, the three-dimensional object stacking and stacking module which is taken out by sintering can easily peel off the remaining material, and take out the embryo of the three-dimensional shaped object, and then Perform subsequent rapid prototyping operations.

【0015】[0015]

至於液體蝕刻剝離裝置(未圖示)則可將熱壓實之三維物件疊加積層模塊實施蝕刻處理、或是沖洗處理作業,由於三維物件疊加積層模塊中的列印材質為高分子薄膜材料,故其可利用液體沖洗或蝕刻將熱壓實作業處理後的三維物件疊加積層模塊進行餘料剝離,進而取出三維成型物件之初胚。此外,在上述後處理除料作業上,因剛完成三維成型物件之初胚在其表面及內部會具有較大毛細孔隙,故其強度特性會較弱,本發明也可在後處理除料作業,進一步實施填充浸潤燒結強化作業,將剛完成三維成型物件初胚部份實施後處理劑的塗佈或浸潤滲透填充該毛細孔隙,再復以利用燒結裝置實施最後高溫燒結去完成強化硬度之成型作業。當然,上述此等後處理作業流程係可依照實際施作情形而任施變化,並不以此為限。As for the liquid etching and stripping device (not shown), the hot-pressed three-dimensional object superimposing and stacking module can be subjected to an etching process or a rinsing process, and since the printing material in the three-dimensional object superimposing and stacking module is a polymer film material, The three-dimensional object superimposing and stacking module after the hot compacting operation can be used to peel off the residual material by liquid rinsing or etching, and then the embryo of the three-dimensional shaped object is taken out. In addition, in the above-mentioned post-treatment and material removal operation, since the embryo of the three-dimensionally formed object has large capillary pores on its surface and inside, the strength characteristics thereof are weak, and the present invention can also be used in post-treatment and material removal operations. Further, the filling, infiltration and sintering strengthening operation is further carried out, and the coating and impregnation of the initial processing component of the three-dimensionally formed article is performed to infiltrate and fill the capillary pores, and then the final high-temperature sintering is performed by the sintering device to complete the forming of the strengthened hardness. operation. Of course, the above-mentioned post-processing workflows may be changed according to actual implementation conditions, and are not limited thereto.

【0016】[0016]

關於後續三維物件列印模組15所實施之粉末噴印(Binder Jetting)快速成型之三維物件噴印(3-DP)作業及其相關構件則詳述如後。The three-dimensional object printing (3-DP) operation and related components of the Binder Jetting rapid prototyping performed by the subsequent three-dimensional object printing module 15 are described in detail later.

【0017】[0017]

請續參閱第1A圖,如圖所示,三維物件列印模組15包括舖粉機構16、建構平台17以及供料容器18等組件,以及,三維物件列印模組15係與二維物件列印模組13共用同一噴印機構11,且噴印機構11係與舖粉機構16連動,故其可因應舖粉機構16之帶動而位移至建構平台17之上方。又於本實施例中,建構平台17中架構一供料容器18及一建構腔室19,且建構腔室19之一側凹陷設置一填充空間,以作為供料容器18,用以為提供建構材料,例如:建構粉末,暫存之用,且於供料容器18內更可設置一第一升降平台180,但不以此為限,透過供料容器18下方設置的一第一升降機構181推送第一升降平台180進行垂直方向之位移,進而以導送推移一定需求量的建構材料至最上層,並與建構平台17保持一水平推移堆積量,因此,由於本實施例之供料容器18嵌設於建構平台17中,故其屬於下方供料型態之供料容器18。同樣地,於該建構腔室19中亦具有一第二升降平台190,用以供放置層層堆疊成型的立體物件,且與建構腔室19下方設置的一第二升降機構191相連接定位,主要依第二升降機構191的帶動而於建構腔室19的內部進行升降,由第二升降平台190控制推送位移與建構平台17保持一需求舖料層的空間,再進行後續舖置需求量的建構材料至這舖料層的空間,噴印這舖料層表面的建構材料,以成型被噴印物的堆疊層,如此重覆上述舖料作業及重覆噴印一層堆疊層,即可堆疊成型出一三維成型物件。Please refer to FIG. 1A. As shown in the figure, the three-dimensional object printing module 15 includes components such as a dusting mechanism 16, a construction platform 17, and a supply container 18, and a three-dimensional object printing module 15 and a two-dimensional object. The printing module 13 shares the same printing mechanism 11, and the printing mechanism 11 is interlocked with the dusting mechanism 16, so that it can be displaced above the construction platform 17 in response to the driving of the dusting mechanism 16. In this embodiment, a supply container 18 and a construction chamber 19 are constructed in the construction platform 17, and a filling space is formed on one side of the construction chamber 19 as a supply container 18 for providing a construction material. For example, the powder is constructed and temporarily stored, and a first lifting platform 180 is further disposed in the feeding container 18, but not limited thereto, and is pushed through a first lifting mechanism 181 disposed under the feeding container 18. The first lifting platform 180 is displaced in the vertical direction, and then guides a certain amount of the construction material to the uppermost layer, and maintains a horizontal displacement amount with the construction platform 17, and therefore, the feeding container 18 of the embodiment is embedded. It is disposed in the construction platform 17, so it belongs to the supply container 18 of the lower feed type. Similarly, a second lifting platform 190 is disposed in the construction chamber 19 for positioning the stacked three-dimensional object and positioning and positioning with a second lifting mechanism 191 disposed under the construction chamber 19, Mainly according to the driving of the second lifting mechanism 191, the interior of the construction chamber 19 is lifted and lowered, and the second lifting platform 190 controls the pushing displacement and the construction platform 17 to maintain a space for the required paving layer, and then performs the subsequent laying demand. Constructing a material to the space of the paving layer, printing the construction material on the surface of the paving layer to form a stacked layer of the printed matter, so as to repeat the above-mentioned paving operation and repeatedly printing a layer of stacked layers, which can be stacked A three-dimensional shaped article is formed.

【0018】[0018]

當三維物件列印模組15進行快速成型之三維物件列印(3-DP)作業時,其藉由驅動舖粉機構16相對於建構平台17進行單一方向之往復式位移,並使得架構於舖粉機構16上的一舖料推送元件161 則可將由供料容器18之第一升降平台180推送至供料容器18最上層之建構材料進一步以水平方向推送滾壓至 鄰設之該建構腔室19最上層需求舖料層的空間,其後再由與舖粉機構16連動之噴印機構11對建構腔室19中的建構材料進行快速成型之噴印作業,並由舖粉機構16上的舖料推送元件161將舖料多餘之建構材料再推送至一餘料回收槽192中收集。When the three-dimensional object printing module 15 performs a rapid prototyping three-dimensional object printing (3-DP) operation, it drives the powder spreading mechanism 16 to perform a reciprocating displacement in a single direction with respect to the construction platform 17, and causes the structure to be laid. A paving pushing element 161 on the powder mechanism 16 can push the construction material pushed from the first lifting platform 180 of the feeding container 18 to the uppermost layer of the feeding container 18 to be further pushed horizontally to the adjacent construction chamber. 19 The uppermost layer requires the space of the paving layer, and then the printing mechanism 11 associated with the spreading mechanism 16 performs a rapid forming printing operation on the construction material in the construction chamber 19, and is carried out by the spreading mechanism 16 The paving push element 161 pushes the excess construction material back into a residual material recovery tank 192 for collection.

【0019】[0019]

於本實施例中,舖粉機構16更可包括一加熱器160,其設置於鋪料推送元件161之一相對側,當舖粉機構16相對於建構平台17進行位移,且噴印機構11於建構腔室19所堆疊需求舖料層進行快速成型之噴印作業時,則可同時透過舖粉機構16上之加熱器160對噴印堆疊成型物件進行加熱,以加快其噴印堆疊成型之速度。In the present embodiment, the dusting mechanism 16 may further include a heater 160 disposed on the opposite side of the paving pushing member 161, when the spreading mechanism 16 is displaced relative to the construction platform 17, and the printing mechanism 11 is constructed. When the required laying layer of the chamber 19 is stacked for rapid prototyping, the printed stacked article can be heated simultaneously by the heater 160 on the spreading mechanism 16 to speed up the formation of the printing stack.

【0020】[0020]

於一些實施例中,如前所述,三維物件列印模組15更可包括一餘料回收槽192及一設置於餘料回收槽192下方之篩濾收集儲器(未圖示),用以將建構腔室19最上層進行舖料作業後多餘之建構材料集中收集,再將收集的建構材料傳送至連接設置於餘料回收槽192下方之篩濾收集儲器中,以對前述收集的建構材料進行篩濾,並回收再利用,當然,餘料回收槽192及篩濾收集儲器之設置方式及設置位置均不以此為限,其係可依照實際施作情形而任施變化。In some embodiments, as described above, the three-dimensional object printing module 15 further includes a residual material recovery tank 192 and a sieve collection reservoir (not shown) disposed below the residual material recovery tank 192. The excess construction material is collected in the uppermost layer of the construction chamber 19 after the laying operation, and the collected construction material is transferred to the sieve collection storage tank disposed under the residual material recovery tank 192 to collect the foregoing The construction material is sieved and recovered and reused. Of course, the setting manner and the setting position of the residual material recovery tank 192 and the sieve collection storage tank are not limited thereto, and may be changed according to the actual application situation.

【0021】[0021]

請參閱第3A圖,其為本案第二較佳實施例之快速成型裝置之示意圖。如圖所示,本案之快速成型裝置2亦由兩模組所共同構成,其分別為二維物件列印模組 23以及三維物件列印模組25,且二維物件列印模組23包含:介質供給機構20、噴印機構21及疊加積層處理機構22;且介質供給機構20用以供應薄片介質24,噴印機構21對薄片介質24之一預定區域(未圖示)實施噴印作業,而疊加積層處理機構22則對噴印後之薄片介質24進行收集作業,以完成二維物件列印。至於三維物件列印模組25則包含:供料容器28、建構平台27及舖粉機構26,其中供料容器28用以儲存並提供一建構材料;建構平台27設有建構腔室29;舖粉機構則架構於建構平台27上;以及,二維物件列印模組23之噴印機構與舖粉機構26連動而可以單一方向進行往復位移,舖粉機構26進行鋪粉將建構材料推送至建構腔室29內,並藉由於噴印機構21對建構腔室29中建構層實施快速成型之噴印作業,藉此以透過粉末噴印(Binder Jetting)快速成型之三維物件列印之製程而獲得三維成型物件。Please refer to FIG. 3A, which is a schematic diagram of the rapid prototyping apparatus of the second preferred embodiment of the present invention. As shown in the figure, the rapid prototyping device 2 of the present invention is also composed of two modules, which are respectively a two-dimensional object printing module 23 and a three-dimensional object printing module 25, and the two-dimensional object printing module 23 includes The medium supply mechanism 20, the printing mechanism 21, and the superimposition lamination processing mechanism 22; and the medium supply mechanism 20 supplies the sheet medium 24, and the printing mechanism 21 performs a printing operation on a predetermined area (not shown) of the sheet medium 24. The superimposed layer processing mechanism 22 performs a collection operation on the printed sheet medium 24 to complete the two-dimensional object printing. The three-dimensional object printing module 25 comprises: a supply container 28, a construction platform 27 and a dusting mechanism 26, wherein the supply container 28 is used for storing and providing a construction material; the construction platform 27 is provided with a construction chamber 29; The powder mechanism is constructed on the construction platform 27; and the printing mechanism of the two-dimensional object printing module 23 is interlocked with the dusting mechanism 26 to be reciprocally displaced in a single direction, and the dusting mechanism 26 performs the powdering to push the construction material to The chamber 29 is constructed, and by the printing mechanism 21, a rapid prototyping operation is performed on the construction layer in the construction chamber 29, thereby performing a process of printing through a three-dimensional object which is rapidly formed by Binder Jetting. Obtain a three-dimensional shaped object.

【0022】[0022]

於此實施例中,其中二維物件列印模組23之介質供給機構20、噴印機構21及疊加積層處理機構22以及介質供給機構20中所包括的 承載盤200、進給導引輪201及熱壓滾輪202、以及 疊加積層處理機構22所包括的 疊加積層裁切構件220、疊材收集槽221、升降平台222以及升降機構223等結構之設置及作用均與前述實施例相仿,故不再贅述之。且於本實施例之 二維物件列印模組23中,同樣可如前述實施例以進行二維物件噴印及三維物件噴印之作業。In this embodiment, the medium supply mechanism 20 of the two-dimensional object printing module 23, the printing mechanism 21 and the superimposed laminated processing mechanism 22, and the carrier tray 200 and the feeding guide wheel 201 included in the medium supply mechanism 20 are included. And the arrangement and function of the structure of the superimposed laminated cutting member 220, the stacked material collecting groove 221, the lifting platform 222, and the lifting mechanism 223 included in the hot pressing roller 202 and the superposed laminated processing mechanism 22 are similar to those of the foregoing embodiment, so Let me repeat it. In the two-dimensional object printing module 23 of the embodiment, the same as the foregoing embodiment, the two-dimensional object printing and the three-dimensional object printing can be performed.

【0023】[0023]

又於本實施例中,三維物件列印模組25之噴印機構21亦與前述實施例相仿,為與二維物件列印模組23共用之,且噴印機構21與舖粉機構26連動,故其可因應舖粉機構26之帶動而位移至該建構平台27之上方。又,建構平台27亦組設有建構腔室29、供料容器28等,用以供填充建構材料進行鋪料噴印成型作業,以及該三維物件列印模組25更可包括一餘料回收槽292及一設置於餘料回收槽292下方之篩濾收集儲器(未圖示) 等結構之設置及作用均與前述實施例相仿,故不再贅述之 ,其中該建構腔室29亦與前述實施例相仿,為凹陷設置組設於該建構平台27上,且於該建構腔室29內亦設置由升降機構291推送位移之升降平台290,並如前述實施例所述,由升降平台290控制推送位移與建構平台27保持一需求舖料層的空間,再進行後續舖置需求量的建構材料至這舖料層的空間,噴印這舖料層表面的建構材料,以成型被噴印物的堆疊層,如此重覆上述舖料作業及噴印一層堆疊層,即可堆疊成型出一三維成型物件。In this embodiment, the printing mechanism 21 of the three-dimensional object printing module 25 is similar to the previous embodiment, and is shared with the two-dimensional object printing module 23, and the printing mechanism 21 is linked with the dusting mechanism 26. Therefore, it can be displaced above the construction platform 27 in response to the driving of the dusting mechanism 26. Moreover, the construction platform 27 is also provided with a construction chamber 29, a supply container 28, and the like for filling the construction material for the coating and printing operation, and the three-dimensional object printing module 25 further includes a residual material recovery. The arrangement and function of the structure such as the groove 292 and the sieve collection reservoir (not shown) disposed under the residual material recovery tank 292 are similar to those of the foregoing embodiment, and therefore will not be described again, wherein the construction chamber 29 is also The foregoing embodiment is similar to the recessed arrangement provided on the construction platform 27, and the lifting platform 290 which is pushed and displaced by the lifting mechanism 291 is also disposed in the construction chamber 29, and as described in the foregoing embodiment, the lifting platform 290 Controlling the push displacement and the construction platform 27 to maintain a space for the required paving layer, and then constructing the required construction material to the space of the paving layer, and printing the construction material on the surface of the paving layer to form the printed The stacked layers of the materials, such as repeating the above-mentioned paving operation and printing a layer of stacked layers, can form a three-dimensional shaped article by stacking.

【0024】[0024]

由此足見本實施例中之噴印機構21、建構平台27、建構腔室28、舖粉機構26及其加熱器260、推送位移鋪料推送元件261等結構及設置方式均與前述實施例相仿,惟於本實施例中,供料容器28相對設置於建構平台27之上方,亦即其屬於上方供料型態之供料容器28,其結構更如第3B圖所示,供料容器28可為內部具有供粉槽282之盒體結構,且其更具有蓋板281,供粉槽282用以供建構粉末容置於其中,至於蓋板281則設置於供粉槽282上方,以將供粉槽282封蓋密封,且在供粉槽282之下方具有落粉口283,且此落粉口283係相對於建構平台27,故當本實施例之快速成型裝置2欲進行快速成型之噴印作業時,由落粉口283將供粉槽282內存放之建構材料直接朝下進行落料,即使一定需求量的建構材料直接透過落粉口283供給至建構平台27之表面上,其後再如前述實施例所述,由舖粉機構26及其鋪料推送元件261將建構材料推送至建構腔室29最上層之需求舖料層處,並再由噴印機構21對其進行快速成型之三維列印作業,以層層堆砌成一三維成型物件。Therefore, the structure and arrangement of the printing mechanism 21, the construction platform 27, the construction chamber 28, the powder spreading mechanism 26 and its heater 260, the push displacement paving pushing member 261, etc. in this embodiment are similar to those of the foregoing embodiment. In the present embodiment, the supply container 28 is disposed opposite to the construction platform 27, that is, the supply container 28 of the upper supply type, and the structure is more as shown in FIG. 3B. The supply container 28 is provided. It can be a box structure having a powder supply tank 282 therein, and further has a cover plate 281 for the powder tank 282 to be accommodated in the construction powder, and the cover plate 281 is disposed above the powder supply tank 282 to The powder supply tank 282 is sealed and has a powder falling port 283 under the powder feeding tank 282, and the powder falling port 283 is opposite to the construction platform 27, so that the rapid prototyping device 2 of the present embodiment is intended to be rapidly formed. During the printing operation, the construction material stored in the powder supply tank 282 is directly dropped downward by the powder discharge port 283, and even if a certain amount of the construction material is directly supplied to the surface of the construction platform 27 through the powder discharge port 283, After that, as described in the foregoing embodiment, the dusting mechanism 26 and The paving pushing member 261 pushes the construction material to the required paving layer of the uppermost layer of the construction chamber 29, and then performs rapid prototyping three-dimensional printing operations by the printing mechanism 21, and stacks the three-dimensional formed objects into layers. .

【0025】[0025]

由此可見,無論是採以本實施例之上方供料型態之快速成型裝置2或是如同前述之實施例,採以下方供料型態之快速成型裝置1,其均可藉由該兩模組共用之噴印機構11、21先對二維物件列印模組13、23之介質供給機構10、20所供應之薄片介質14、24進行噴印,並輸送至疊加積層處理機構12、22進行收集、處理,如此完成一般薄片介質之二維物件列印作業或 薄片疊層 (LOM)程序之薄片介質14、24上繼續堆疊成型出一三維成型物件;此外,更可透過噴印機構11、21相對於該建構平台17、27所進行之單一方向之水平位移,而對三維物件列印模組15、25之建構腔室19、29最上層的需求鋪料層處進行粉末噴印(Binder Jetting)快速成型,如此達成快速噴印成型、提升快速成型之噴印效率之功效。Thus, it can be seen that the rapid prototyping apparatus 2 of the above feeding type, or the same as the foregoing embodiment, can be used for the rapid prototyping apparatus 1 of the following feeding type. The printing mechanisms 11 and 21 shared by the modules first print the sheet media 14 and 24 supplied by the medium supply mechanisms 10 and 20 of the two-dimensional object printing modules 13 and 23, and transport them to the superimposed layer processing mechanism 12, 22 collecting, processing, and thus completing the two-dimensional object printing operation of the general sheet medium or the sheet stacking medium 14 and 24 of the sheet stacking (LOM) program to continue to stack and form a three-dimensional shaped article; in addition, the printing mechanism is further transparent 11, 21 relative to the horizontal displacement of the construction platform 17, 27 in a single direction, and the powder coating of the uppermost layer of the construction chambers 19, 29 of the three-dimensional object printing modules 15, 25 (Binder Jetting) Rapid prototyping, which achieves rapid jet printing and improves the efficiency of rapid prototyping.

【0026】[0026]

綜上所述,本案之快速成型裝置主要由二維物件列印模組及三維物件列印模組兩模組所共同構成,可由二維物件列印模組對薄片介質實施一般列印之二維物件列印作業或進行 薄片疊層 (LOM)程序之三維物件列印,同樣在三維物件列印模組中,可進行建構槽上鋪粉層之粉末噴印(Binder Jetting)快速成型之三維物件列印作業,即可透過於同一裝置中採用兩種不同之三維快速成型之製法,進而以大幅節省製程時間。是以,本案之快速成型裝置相較於傳統之快速成型裝置時具有成型速度快、且可於同一裝置中實施薄片疊層作業及快速成型之三維物件列印作業之功效,極具應用性。In summary, the rapid prototyping device of the present invention is mainly composed of a two-dimensional object printing module and a three-dimensional object printing module, and can be generally printed by a two-dimensional object printing module. Dimensional object printing or three-dimensional object printing of the sheet stacking (LOM) program, also in the three-dimensional object printing module, can be used to construct the Binder Jetting rapid prototyping of the grooved layer The object printing operation can be achieved by using two different three-dimensional rapid prototyping methods in the same device, thereby greatly saving the processing time. Therefore, the rapid prototyping apparatus of the present invention has a high molding speed compared with the conventional rapid prototyping apparatus, and can be applied to the three-layer object printing operation of the laminating operation and the rapid prototyping in the same apparatus, and is highly applicable.

【0027】[0027]

本案得由熟知此技術之人士任施匠思而為諸般修飾,然皆不脫如附申請專利範圍所欲保護者。This case has been modified by people who are familiar with the technology, but it is not intended to be protected by the scope of the patent application.

1‧‧‧快速成型裝置 1‧‧‧ Rapid prototyping device

10‧‧‧介質供給機構 10‧‧‧Media supply agency

100‧‧‧承載盤 100‧‧‧ Carrying tray

101‧‧‧進給導引輪 101‧‧‧feeding guide wheel

102‧‧‧熱壓滾輪 102‧‧‧Hot roller

11‧‧‧噴印機構 11‧‧‧Printing agency

110‧‧‧噴頭列印平台 110‧‧‧Spray printing platform

12‧‧‧疊加積層處理機構 12‧‧‧Stacking processing mechanism

120‧‧‧疊加積層裁切構件 120‧‧‧Overlay laminated cutting members

121‧‧‧疊材收集槽 121‧‧‧Stack collection tank

122‧‧‧升降平台 122‧‧‧ Lifting platform

123‧‧‧升降機構 123‧‧‧ Lifting mechanism

13‧‧‧二維物件列印模組 13‧‧‧Two-dimensional object printing module

14‧‧‧薄片介質 14‧‧‧Sheet medium

15‧‧‧三維物件列印模組 15‧‧‧Three-dimensional object printing module

16‧‧‧舖粉機構 16‧‧‧Powdering mechanism

160‧‧‧加熱器 160‧‧‧heater

161‧‧‧舖料推送元件 161‧‧‧Pushing push elements

17‧‧‧建構平台 17‧‧‧Building a platform

18‧‧‧供料容器 18‧‧‧Feed containers

180‧‧‧第一升降平台 180‧‧‧First lifting platform

181‧‧‧第一升降機構 181‧‧‧First lifting mechanism

19‧‧‧建構腔室 19‧‧‧Building chamber

190‧‧‧第二升降平台 190‧‧‧Second lifting platform

191‧‧‧第二升降機構 191‧‧‧Second lifting mechanism

192‧‧‧餘料回收槽 192‧‧‧Residual material recovery tank

Claims (1)

1.一種快速成型裝置,包含:
   一二維物件列印模組,包含:
   一介質供給機構,用以供應一薄片介質;
   一噴印機構,對該薄片介質之一預定區域實施噴印作業;以及
   一疊加積層處理機構,對噴印後之該薄片介質進行收集作業;以及
   一三維物件列印模組,包含:
  一供料容器,用以儲存並提供一建構材料;
  一建構平台,設有一建構腔室;以及
  一舖粉機構,架構於該建構平台上,以供該供料容器所提供在該建構平台上之該建構材料進行鋪料至該建構腔室形成一層建構層;
   其中,該三維物件列印模組之該舖粉機構更與該二維物件列印模組之該噴印機構配合,使該噴印機構與該舖粉機構相連動,並以單一方向進行往復位移;藉此,該噴印機構對該薄片介質實施一般二維物件列印或積層疊加三維物件成型之噴印作業,同樣能對該建構腔室上之該建構層進行快速成型之三維物件列印作業,完成三維物件成型。
2.如申請專利範圍第1項所述之快速成型裝置,其中該噴印機構為一噴頭列印平台,且該噴頭列印平台為一具有可雙向移動、並可承載一噴頭之平台架構。
3.如申請專利範圍第1項所述之快速成型裝置,其中該噴印機構為一噴頭列印平台,且該噴頭列印平台為複數個可拆換式噴頭所組成之頁寬列印平台架構。
4.如申請專利範圍第1項所述之快速成型裝置,其中該噴印機構為一噴頭列印平台,且該噴頭列印平台為複數個固定式噴頭所組成之頁寬列印平台架構。
5.如申請專利範圍第2項或第3項或第4項所述之快速成型裝置,其中該噴頭可噴出一單色、多色墨水、一無色、一有色黏合膠劑之至少其中之一,並噴塗於該薄片介質之該預定區域,以形成幾何圖像或文字。
6.如申請專利範圍第1項所述之快速成型裝置,其中該二維物件列印模組之該疊加積層處理機構更包括有一疊加積層裁切構件及一疊材收集槽,其中該疊加積層裁切構件用以對該薄片介質進行該特定尺寸之裁切作業,該疊材收集槽用以將裁切後之該薄片介質予以收集。
7.如申請專利範圍第1項所述之快速成型裝置,其中該三維物件列印模組之該供料容器設置於該建構腔室之一側,並可填充儲置該建構材料,用以控制該建構材料落至該建構平台上,以舖料至該建構腔室,並進行快速成型之噴印作業。
8.如申請專利範圍第1項所述之快速成型裝置,其中該三維物件列印模組之該供料容器凹陷設置於該建構平台上鄰近於該建構腔室之一側,且該供料容器內設置一升降平台,控制導送該建構材料至該升降平台之最上層與該建構平台保持一水平推移堆積量,以進行舖料至該建構腔室之快速成型之噴印作業。
9.如申請專利範圍第1項所述之快速成型裝置,其中該三維物件列印模組之該舖粉機構更具有一加熱器,用以對該建構腔室所舖料成型後之該建構材料進行加熱,以加快成型速度。
10.如申請專利範圍第1項所述之快速成型裝置,其中該快速成型裝置更具有一餘料回收槽,用以將該建構腔室進行舖料成型後多餘之該建構材料集中收集。
11.如申請專利範圍第10項所述之快速成型裝置,其中該頁寬噴印之快速成型裝置更具有一篩濾收集儲器,其與該餘料回收槽相連接,用以將該餘料回收槽收集的該建構材料進行篩濾,以回收再利用。
12.一種快速成型裝置,包含:
     一二維物件列印模組,包含:
     一介質供給機構,用以供應一薄片介質;
     一噴印機構,對該薄片介質之一預定區域實施噴印作業;以及
     一疊加積層處理機構,對噴印後之該薄片介質進行收集作業;以及
     一三維物件列印模組,包含:
    一供料容器,用以儲存並提供一建構材料;
    一建構平台,設有一建構腔室;以及
    一舖粉機構,架構於該建構平台上,以供該供料容器所提供在該建構平台上之該建構材料進行鋪料至該建構腔室形成一層建構層;
     其中,該三維物件列印模組之該舖粉機構更與該二維物件列印模組之該噴印機構配合,使該噴印機構與該舖粉機構相連動,並以單一方向進行往復位移;以及
     一後處理除料機構,用以去除該快速成型之噴印作業後剩餘的物料;
     藉此,該噴印機構對該薄片介質實施一般二維物件列印或積層疊加三維物件成型之噴印作業,且該成型之積層疊加三維物件經該後處理除料機構除料,完成三維物件成型,同樣該噴印機構能對該建構腔室上之該建構層進行快速成型之三維物件列印作業,完成三維物件成型。
13.如申請專利範圍第12項所述之快速成型裝置,其中該噴印機構為一噴頭列印平台,且該噴頭列印平台為一具有可雙向移動、並可承載一噴頭之平台架構。
14.如申請專利範圍第12項所述之快速成型裝置,其中該噴印機構為一噴頭列印平台,且該噴頭列印平台為複數個可拆換式噴頭所組成之頁寬列印平台架構。
15.如申請專利範圍第12項所述之快速成型裝置,其中該噴印機構為一噴頭列印平台,且該噴頭列印平台為複數個固定式噴頭所組成之頁寬列印平台架構。
16.如申請專利範圍第13項或第14項或第15項所述之快速成型裝置,其中該噴頭可噴出一單色、多色墨水、一無色、一有色黏合膠劑之至少其中之一,並噴塗於該薄片介質之該預定區域,以形成幾何圖像或文字。
17.如申請專利範圍第12項所述之快速成型裝置,其中該二維物件列印模組之該疊加積層處理機構更包括有一疊加積層裁切構件及一疊材收集槽,其中該疊加積層裁切構件用以對該薄片介質進行該特定尺寸之裁切作業,該疊材收集槽用以將裁切後之該薄片介質予以收集。
18.如申請專利範圍第12項所述之快速成型裝置,其中該三維物件列印模組之該供料容器設置於該建構腔室之一側,並可填充儲置該建構材料,用以控制該建構材料落至該建構平台上,以舖料至該建構腔室,並進行快速成型之噴印作業。
19.如申請專利範圍第12項所述之快速成型裝置,其中該三維物件列印模組之該供料容器凹陷設置於該建構平台上鄰近於該建構腔室之一側,且該供料容器內設置一升降平台,控制導送該建構材料至該升降平台之最上層與該建構平台保持一水平推移堆積量,以進行舖料至該建構腔室之快速成型之噴印作業。
20.如申請專利範圍第12項所述之快速成型裝置,其中該三維物件列印模組之該舖粉機構更具有一加熱器,用以對該建構腔室所舖料成型後之該建構材料進行加熱,以加快成型速度。
21.如申請專利範圍第12項所述之快速成型裝置,其中該快速成型裝置更具有一餘料回收槽,用以將該建構腔室進行舖料成型後多餘之該建構材料集中收集。
22.如申請專利範圍第21項所述之快速成型裝置,其中該頁寬噴印之快速成型裝置更具有一篩濾收集儲器,其與該餘料回收槽相連接,用以將該餘料回收槽收集的該建構材料進行篩濾,以回收再利用。
23.如申請專利範圍第21項所述之快速成型裝置,其中該後處理除料機構包括一熱壓實機構及一除料裝置,該熱壓實機構用以將裁切作業之該薄片介層予以實施壓實固化作業。
24.如申請專利範圍第23項所述之快速成型裝置,其中該除料裝置可為一燒結裝置或一液體蝕刻剝離裝置,該燒結裝置利用燒結將該薄片介質之列印輪廓外之餘料予以碳化或脆化處理,該液體蝕刻剝離裝置將該薄片介質之列印輪廓外之餘料予以蝕刻處理或沖洗處理。
A rapid prototyping apparatus comprising:
A two-dimensional object printing module comprising:
a medium supply mechanism for supplying a sheet medium;
a printing mechanism for performing a printing operation on a predetermined area of the sheet medium; and a superimposing layer processing mechanism for collecting the sheet medium after printing; and a three-dimensional object printing module comprising:
a supply container for storing and providing a construction material;
a construction platform having a construction chamber; and a powder laying mechanism, on the construction platform, for the construction material provided by the supply container on the construction platform to be laid to the construction chamber to form a layer Construction layer
The dusting mechanism of the three-dimensional object printing module cooperates with the printing mechanism of the two-dimensional object printing module, so that the printing mechanism is connected with the powder discharging mechanism, and reciprocates in a single direction. Displacement; thereby, the printing mechanism performs a general two-dimensional object printing or stacking and superimposing three-dimensional object forming printing operation on the sheet medium, and can also rapidly shape the three-dimensional object column on the construction layer on the construction chamber. Printing jobs, complete three-dimensional object molding.
2. The rapid prototyping apparatus of claim 1, wherein the printing mechanism is a nozzle printing platform, and the nozzle printing platform is a platform structure having a bidirectional movement and capable of carrying a nozzle.
3. The rapid prototyping apparatus according to claim 1, wherein the printing mechanism is a nozzle printing platform, and the nozzle printing platform is a page width printing platform composed of a plurality of removable nozzles. Architecture.
4. The rapid prototyping apparatus according to claim 1, wherein the printing mechanism is a nozzle printing platform, and the nozzle printing platform is a page width printing platform structure composed of a plurality of fixed nozzles.
5. The rapid prototyping apparatus of claim 2, wherein the nozzle can eject at least one of a single color, a multi-color ink, a colorless, and a colored adhesive. And spraying on the predetermined area of the sheet medium to form a geometric image or text.
6. The rapid prototyping apparatus of claim 1, wherein the superimposing processing mechanism of the two-dimensional object printing module further comprises a superimposed laminated cutting member and a stacking collecting groove, wherein the superimposed laminated layer The cutting member is configured to perform the cutting operation of the specific size of the sheet medium, and the stacking collecting groove is used to collect the cut sheet medium.
7. The rapid prototyping apparatus of claim 1, wherein the supply container of the three-dimensional object printing module is disposed on one side of the construction chamber, and can be filled with the construction material for The construction material is controlled to fall onto the construction platform to be laid to the construction chamber, and a rapid prototyping operation is performed.
8. The rapid prototyping apparatus of claim 1, wherein the supply container of the three-dimensional object printing module is recessed on the construction platform adjacent to one side of the construction chamber, and the feeding A lifting platform is disposed in the container to control the guiding of the construction material to the uppermost layer of the lifting platform and the horizontal displacement of the construction platform to perform a rapid forming printing operation of the laying to the construction chamber.
9. The rapid prototyping apparatus of claim 1, wherein the powder spreading mechanism of the three-dimensional object printing module further has a heater for constructing the construction chamber. The material is heated to speed up the forming process.
10. The rapid prototyping apparatus of claim 1, wherein the rapid prototyping apparatus further comprises a residual material recovery tank for collecting the excess of the construction material after the construction chamber is paved.
11. The rapid prototyping apparatus of claim 10, wherein the web-printing rapid prototyping device further comprises a sieve collection reservoir connected to the residual material recovery tank for The building material collected in the material recovery tank is sieved for recycling.
12. A rapid prototyping apparatus comprising:
A two-dimensional object printing module comprising:
a medium supply mechanism for supplying a sheet medium;
a printing mechanism for performing a printing operation on a predetermined area of the sheet medium; and a superimposing layer processing mechanism for collecting the sheet medium after printing; and a three-dimensional object printing module comprising:
a supply container for storing and providing a construction material;
a construction platform having a construction chamber; and a powder laying mechanism, on the construction platform, for the construction material provided by the supply container on the construction platform to be laid to the construction chamber to form a layer Construction layer
The dusting mechanism of the three-dimensional object printing module cooperates with the printing mechanism of the two-dimensional object printing module, so that the printing mechanism is connected with the powder discharging mechanism, and reciprocates in a single direction. Displacement; and a post-processing removal mechanism for removing material remaining after the rapid prototyping operation;
Thereby, the printing mechanism performs a general two-dimensional object printing or stacking and superimposing three-dimensional object forming printing operation on the sheet medium, and the formed laminated three-dimensional object is removed by the post-processing removing mechanism to complete the three-dimensional object. Forming, also the printing mechanism can perform rapid prototyping three-dimensional object printing operation on the construction layer on the construction chamber to complete three-dimensional object forming.
13. The rapid prototyping apparatus of claim 12, wherein the printing mechanism is a nozzle printing platform, and the nozzle printing platform is a platform structure having a bidirectional movement and capable of carrying a nozzle.
14. The rapid prototyping apparatus of claim 12, wherein the printing mechanism is a nozzle printing platform, and the nozzle printing platform is a page width printing platform composed of a plurality of removable nozzles. Architecture.
15. The rapid prototyping apparatus of claim 12, wherein the printing mechanism is a nozzle printing platform, and the nozzle printing platform is a page width printing platform structure composed of a plurality of fixed nozzles.
16. The rapid prototyping apparatus of claim 13 or claim 14, wherein the showerhead is capable of ejecting at least one of a single color, a multi-color ink, a colorless, and a colored adhesive. And spraying on the predetermined area of the sheet medium to form a geometric image or text.
The rapid prototyping apparatus of claim 12, wherein the superimposing processing mechanism of the two-dimensional object printing module further comprises a superimposed laminated cutting member and a stacking collecting groove, wherein the superimposed laminated layer The cutting member is configured to perform the cutting operation of the specific size of the sheet medium, and the stacking collecting groove is used to collect the cut sheet medium.
18. The rapid prototyping apparatus of claim 12, wherein the supply container of the three-dimensional object printing module is disposed on one side of the construction chamber, and can be filled with the construction material for The construction material is controlled to fall onto the construction platform to be laid to the construction chamber, and a rapid prototyping operation is performed.
19. The rapid prototyping apparatus of claim 12, wherein the supply container of the three-dimensional object printing module is recessed on the construction platform adjacent to one side of the construction chamber, and the feeding A lifting platform is disposed in the container to control the guiding of the construction material to the uppermost layer of the lifting platform and the horizontal displacement of the construction platform to perform a rapid forming printing operation of the laying to the construction chamber.
20. The rapid prototyping apparatus of claim 12, wherein the powder spreading mechanism of the three-dimensional object printing module further has a heater for constructing the construction chamber. The material is heated to speed up the forming process.
21. The rapid prototyping apparatus of claim 12, wherein the rapid prototyping apparatus further comprises a residual material recovery tank for collectively collecting the excess construction material after the construction chamber is paved.
22. The rapid prototyping apparatus of claim 21, wherein the web-printing rapid prototyping device further comprises a sieve collection reservoir connected to the residual material recovery tank for The building material collected in the material recovery tank is sieved for recycling.
23. The rapid prototyping apparatus of claim 21, wherein the post-processing removal mechanism comprises a hot compacting mechanism and a stripping device for introducing the sheet of the cutting operation The layer is subjected to a compacting and solidification operation.
24. The rapid prototyping apparatus of claim 23, wherein the stripping device can be a sintering device or a liquid etching stripping device, the sintering device using the sintering to remove the remaining material of the sheet medium The carbon etching or embrittlement treatment is performed, and the liquid etching and stripping device etches or rinses the remaining material outside the printing outline of the sheet medium.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI606915B (en) * 2016-04-29 2017-12-01 財團法人金屬工業研究發展中心 3D printing device with reciprocating spray forming mechanism
TWI616319B (en) * 2016-06-14 2018-03-01 研能科技股份有限公司 Manufacturing method of three-dimensional ceramic molds and composition thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1911635A (en) * 2005-08-08 2007-02-14 赖维祥 Fast shaping device for making body from image of computer and with printing machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI606915B (en) * 2016-04-29 2017-12-01 財團法人金屬工業研究發展中心 3D printing device with reciprocating spray forming mechanism
TWI616319B (en) * 2016-06-14 2018-03-01 研能科技股份有限公司 Manufacturing method of three-dimensional ceramic molds and composition thereof

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