TW201546221A - Temporary adhesive, adhesive film, adhesive support, laminate, and kit - Google Patents
Temporary adhesive, adhesive film, adhesive support, laminate, and kit Download PDFInfo
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- TW201546221A TW201546221A TW104117584A TW104117584A TW201546221A TW 201546221 A TW201546221 A TW 201546221A TW 104117584 A TW104117584 A TW 104117584A TW 104117584 A TW104117584 A TW 104117584A TW 201546221 A TW201546221 A TW 201546221A
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/10—Adhesives in the form of films or foils without carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/08—Macromolecular additives
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J153/00—Adhesives based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
- C09J153/02—Vinyl aromatic monomers and conjugated dienes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J201/00—Adhesives based on unspecified macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/304—Mechanical treatment, e.g. grinding, polishing, cutting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/326—Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- General Physics & Mathematics (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Laminated Bodies (AREA)
- Adhesive Tapes (AREA)
- Mechanical Treatment Of Semiconductor (AREA)
Abstract
Description
本發明是有關於一種暫時固定接著劑、接著膜、接著性支撐體、積層體及套組。更詳細而言, 本發明是有關於一種於半導體裝置等的製造中可較佳地使用的暫時固定接著劑、接著膜、接著性支撐體、積層體及套組。The present invention relates to a temporarily fixed adhesive, an adhesive film, an adhesive support, a laminate, and a kit. More specifically, the present invention relates to a temporarily fixed adhesive, an adhesive film, an adhesive support, a laminate, and a sleeve which can be preferably used in the manufacture of a semiconductor device or the like.
於積體電路( Integrated Circuit,IC)或大規模積體電路(Large Scale Integration,LSI)等半導體元件的製造製程( process)中,於元件晶圓( device wafer)上形成多個IC 晶片,並藉由切割( dicing)而單片化。伴隨著電子設備的進一步的小型化及高性能化的需求( needs), 對搭載於電子設備上的IC 晶片亦要求進一步的小型化及高積體化, 但元件晶圓的面方向上的積體電路的高積體化已接近極限。In a manufacturing process of a semiconductor device such as an integrated circuit (IC) or a large scale integrated circuit (LSI), a plurality of IC chips are formed on a device wafer, and It is singulated by dicing. With the further miniaturization and high performance of electronic devices, there is a need for further miniaturization and high integration of IC chips mounted on electronic devices, but the product in the surface direction of the device wafer. The high integration of the body circuit is approaching the limit.
作為自IC晶片內的積體電路向IC晶片的外部端子的電性連接方法,一直以來打線接合(wire bonding)法廣為人知,但為了實現IC晶片的小型化,近年來已知以下方法:於元件晶圓中設置貫通孔,將作為外部端子的金屬插塞(plug)以於貫通孔內貫穿的方式連接於積體電路(所謂形成矽貫通電極(Through Silicon Via,TSV)的方法)。然而,僅形成矽貫通電極的方法無法充分應對所述近年來的對IC晶片的進一步高積體化的需求。As a method of electrically connecting an integrated circuit in an IC chip to an external terminal of an IC chip, a wire bonding method has been widely known. However, in order to achieve miniaturization of an IC chip, the following method has been known: A through hole is provided in the wafer, and a metal plug as an external terminal is connected to the integrated circuit so as to penetrate the through hole (a method of forming a through silicon via (TSV)). However, the method of forming only the tantalum through electrode cannot sufficiently cope with the demand for further high integration of the IC wafer in recent years.
鑒於以上情況,已知以下技術:使IC晶片內的積體電路多層化,藉此提高元件晶圓的每單位面積的積體度。然而,積體電路的多層化會使IC晶片的厚度增大,故必須實現構成IC晶片的構件的薄型化。關於此種構件的薄型化,例如已研究了元件晶圓的薄型化,此方法不僅有助於IC晶片的小型化,而且可使矽貫通電極的製造中的元件晶圓的貫通孔製造步驟省力,故被視為有前途。另外,於功率元件(power device)、影像感測器(image sensor)等半導體元件中,亦就提高所述積體度或提高元件結構的自由度的觀點而言,正在嘗試薄型化。In view of the above, a technique is known in which an integrated circuit in an IC wafer is multilayered, thereby increasing the degree of integration per unit area of the element wafer. However, the multilayering of the integrated circuit increases the thickness of the IC wafer, so that it is necessary to reduce the thickness of the members constituting the IC wafer. With regard to the thinning of such a member, for example, the thinning of the element wafer has been studied. This method not only contributes to miniaturization of the IC wafer, but also saves the through-hole manufacturing steps of the element wafer in the manufacture of the through-electrode. Therefore, it is considered to have a future. In addition, in semiconductor devices such as power devices and image sensors, thinning has been attempted from the viewpoint of improving the degree of integration or improving the degree of freedom of device structure.
作為元件晶圓,具有約700 μm~900 μm的厚度者已廣為人知,近年來,以IC晶片的小型化等為目的,正在嘗試使元件晶圓的厚度變薄至200 μm以下。 然而,厚度200 μm以下的元件晶圓非常薄,以其作為基材的半導體元件製造用構件亦非常薄,故於對此種構件實施進一步的處理、或單移動此種構件的情形等時,難以穩定且無損傷地支撐構件。As a component wafer, it has been widely known to have a thickness of about 700 μm to 900 μm. In recent years, attempts have been made to reduce the thickness of an element wafer to 200 μm or less for the purpose of miniaturization of an IC wafer. However, the element wafer having a thickness of 200 μm or less is very thin, and the member for manufacturing a semiconductor element as the substrate is also very thin. Therefore, when further processing is performed on such a member, or when such a member is simply moved, It is difficult to support the member stably and without damage.
為了解決如上所述的問題,已知以下技術:藉由矽酮接著劑將於表面上設有元件的薄型化前的元件晶圓與支撐體暫時接著,將元件晶圓的背面磨削而薄型化後,對元件晶圓進行穿孔而設置矽貫通電極,其後使支撐體自元件晶圓脫離(參照專利文獻1)。根據該技術,可同時達成耐受元件晶圓的背面磨削時的磨削阻力、異向性乾式蝕刻步驟等中的耐熱性、鍍敷或蝕刻時的耐化學品性、最終與支撐體的順暢剝離及低被黏附體污染性。In order to solve the above problems, there is known a technique in which a wafer of a pre-thinned wafer having a component on a surface thereof is temporarily bonded to a support by a fluorenone adhesive, and the back surface of the wafer is ground and thin. After that, the element wafer is perforated to provide a through electrode, and then the support is separated from the element wafer (see Patent Document 1). According to this technique, it is possible to simultaneously achieve the heat resistance during the back grinding of the component wafer, the heat resistance in the anisotropic dry etching step, the chemical resistance during plating or etching, and finally the support with the support. Smooth peeling and low adhesion to contaminated bodies.
另外,作為晶圓的支撐方法,亦已知以下技術:其為藉由支撐層系統來支撐晶圓的方法,並且其是以如下方式而構成:使藉由電漿堆積法所得的電漿聚合物(plasma polymer)層作為分離層而插入晶圓與支撐層系統之間,使支撐層系統與分離層之間的接著結合大於晶圓與分離層之間的接著結合,於使晶圓自支撐層系統脫離時,晶圓容易自分離層脫離(參照專利文獻2)。In addition, as a method of supporting the wafer, a technique of supporting the wafer by the support layer system is also known, and is configured by polymerizing the plasma obtained by the plasma deposition method. The plasma polymer layer is inserted as a separation layer between the wafer and the support layer system, so that the subsequent bonding between the support layer system and the separation layer is greater than the subsequent bonding between the wafer and the separation layer, so that the wafer is self-supporting When the layer system is detached, the wafer is easily detached from the separation layer (see Patent Document 2).
另外,已知以下技術:使用聚醚碸及黏性賦予劑進行暫時接著,藉由加熱而解除暫時接著(參照專利文獻3)。 另外,亦已知以下技術:藉由包含羧酸類與胺類的混合物進行暫時接著,藉由加熱而解除暫時接著(參照專利文獻4)。 另外,已知以下技術:於對包含纖維素聚合物類等的接合層進行加溫的狀態下,將元件晶圓與支撐體壓接,藉此進行接著,藉由加溫並於橫向上滑動(slide)而使元件晶圓自支撐體脫離(參照專利文獻5)。In addition, the following technique is known in which a polyether oxime and a viscosity-imparting agent are temporarily used, and the temporary release is performed by heating (see Patent Document 3). Further, a technique is also known in which a mixture of a carboxylic acid and an amine is temporarily followed by heating to release the temporary connection (see Patent Document 4). Further, a technique is known in which a bonding layer including a cellulose polymer or the like is heated, and the element wafer is pressure-bonded to the support, thereby being heated, and slid in the lateral direction by heating (slide), the element wafer is detached from the support (refer to Patent Document 5).
另外,已知如下接著膜,所述接著膜包含間規(syndiotactic)1,2-聚丁二烯及光聚合起始劑,且接著力根據放射線的照射而變化(參照專利文獻6)。 進而,已知以下技術:藉由包含聚碳酸酯類的接著劑將支撐體與元件晶圓暫時接著,對元件晶圓進行處理後,照射照射線,繼而進行加熱,藉此使經處理的元件晶圓自支撐體脫離(參照專利文獻7)。In addition, there is known a film comprising a syndiotactic 1,2-polybutadiene and a photopolymerization initiator, and the force is changed depending on the irradiation of the radiation (see Patent Document 6). Further, there is known a technique in which a support wafer and a device wafer are temporarily surrounded by a polycarbonate-containing adhesive, and after processing the element wafer, the irradiation line is irradiated and then heated, whereby the processed element is processed. The wafer is detached from the support (refer to Patent Document 7).
另外,已知以下技術:藉由軟化點不同的兩層將支撐體與元件晶圓暫時接著,對元件晶圓進行處理後,加溫並於橫向上滑動,藉此使支撐體與元件晶圓脫離(參照專利文獻8)。In addition, the following technique is known in which a support wafer and a component wafer are temporarily bonded by two layers having different softening points, and the component wafer is processed, heated, and slid in the lateral direction, thereby supporting the support and the component wafer. Detach (refer to Patent Document 8).
另外,於專利文獻9中揭示:經由含有環烯烴聚合物及以下化合物的暫時固定材料將支撐體與基材暫時固定,所述化合物具有矽酮結構、氟化烷基結構、氟化烯基結構及碳數8以上的烷基結構的至少一種結構以及聚氧伸烷基結構、含磷酸基的結構及含磺基的結構的至少一種結構。 另外,於專利文獻10中揭示:使用含有彈性體及蠟的接著劑組成物將基板與支撐體接著,所述彈性體含有苯乙烯單元作為主鏈的構成單元。 [現有技術文獻] [專利文獻]Further, Patent Document 9 discloses that a support and a substrate are temporarily fixed via a temporary fixing material containing a cycloolefin polymer having an anthracene structure, a fluorinated alkyl structure, and a fluorinated alkenyl structure, and a base material. And at least one structure of an alkyl structure having a carbon number of 8 or more, and at least one structure of a polyoxyalkylene structure, a phosphate group-containing structure, and a sulfo group-containing structure. Further, Patent Document 10 discloses that a substrate is bonded to a support using an adhesive composition containing an elastomer and a wax, and the elastomer contains a styrene unit as a constituent unit of the main chain. [Prior Art Document] [Patent Literature]
[專利文獻1]日本專利特開2011-119427號公報 [專利文獻2]日本專利特表2009-528688號公報 [專利文獻3]日本專利特開2011-225814號公報 [專利文獻4]日本專利特開2011-052142號公報 [專利文獻5]日本專利特表2010-506406號公報 [專利文獻6]日本專利特開2007-045939號公報 [專利文獻7]美國專利公開2011/0318938號說明書 [專利文獻8]美國專利公報2012/0034437號說明書 [專利文獻9]日本專利特開2013-241568號公報 [專利文獻10]日本專利特開2014-34632號公報[Patent Document 1] Japanese Patent Laid-Open Publication No. 2011-119427 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2009-528688 (Patent Document 3) Japanese Patent Laid-Open No. 2011-225814 (Patent Document 4) [Patent Document 5] Japanese Patent Publication No. 2010-506406 [Patent Document 6] Japanese Patent Laid-Open Publication No. 2007-045939 (Patent Document 7) US Patent Publication No. 2011/0318938 [Patent Document 9] Japanese Patent Laid-Open Publication No. 2013-346568 (Patent Document 10) Japanese Patent Laid-Open Publication No. 2014-34632
[發明所欲解決之課題][Problems to be solved by the invention]
再者,於經由包含專利文獻1等中已知的接著劑的層將設有元件的元件晶圓的表面(即,元件面)與支撐體(載體基板)暫時接著的情形時,為了穩定地支撐元件晶圓,對接著層要求一定強度的接著力。 因此,於經由接著層將元件晶圓的元件面的整個面與支撐體暫時接著的情形時,若元件晶圓與支撐體的暫時接著過強,則於使元件晶圓自支撐體脫離時,容易產生元件破損、或元件自元件晶圓脫離等不良狀況。In the case where the surface (i.e., the element surface) of the element wafer on which the element is provided is temporarily connected to the support (carrier substrate) via the layer including the adhesive known in Patent Document 1 or the like, in order to stably The support component wafer requires a certain strength of adhesion to the adhesive layer. Therefore, when the entire surface of the element surface of the element wafer and the support are temporarily connected via the adhesive layer, if the temporary end of the element wafer and the support is too strong, when the element wafer is detached from the support, It is easy to cause damage to the component or the component is detached from the component wafer.
另外,如專利文獻2般為了抑制晶圓與支撐層系統的接著變得過強而於晶圓與支撐層系統之間藉由電漿堆積法來形成作為分離層的電漿聚合物層的方法有以下問題:(1)通常用以實施電漿堆積法的設備成本大;(2)對於利用電漿堆積法的層形成而言,電漿裝置內的真空化或單體的堆積需要時間;以及(3)即便設置包含電漿聚合物層的分離層,控制為如下接著結合亦不容易:於對供加工的晶圓進行支撐的情形時,使晶圓與分離層的接著結合充分,並且另一方面,於解除晶圓的支撐的情形時,晶圓容易自分離層脫離等。Further, as in Patent Document 2, a method of forming a plasma polymer layer as a separation layer by a plasma deposition method between a wafer and a support layer system in order to suppress the subsequent adhesion of the wafer and the support layer system to become too strong There are the following problems: (1) equipment that is usually used to implement the plasma deposition method is expensive; (2) for layer formation by the plasma deposition method, it takes time to vacuum or stack the monomers in the plasma apparatus; And (3) even if a separation layer containing a plasma polymer layer is provided, it is not easy to control the following bonding: in the case of supporting the wafer to be processed, the subsequent bonding of the wafer to the separation layer is sufficient, and On the other hand, when the support of the wafer is released, the wafer is easily detached from the separation layer or the like.
另外,如專利文獻3、專利文獻4、專利文獻5所記載般藉由加熱而解除暫時接著的方法中,容易產生於使元件晶圓自支撐體脫離時元件破損的不良狀況。In addition, in the method of releasing the temporary contact by heating as described in Patent Document 3, Patent Document 4, and Patent Document 5, it is likely to cause a problem that the element wafer is broken when the element wafer is detached from the support.
另外,如專利文獻6、專利文獻7般照射照射線而解除暫時接著的方法中,必須使用透射照射線的支撐體。Further, in the method of irradiating the irradiation line and releasing the temporary connection as in Patent Document 6 and Patent Document 7, it is necessary to use a support that transmits the irradiation line.
另外,於如專利文獻8般元件晶圓側的接合層的軟化點較基板側的接合層的軟化點大20℃以上的情形時,產生以下問題:於剝離後基板側的接合層轉印至元件晶圓側的接合層上,元件晶圓的清洗性降低。In the case where the softening point of the bonding layer on the element wafer side is 20° C. or more higher than the softening point of the bonding layer on the substrate side as in Patent Document 8, the following problem occurs: the bonding layer on the substrate side after transfer is transferred to On the bonding layer on the wafer side of the device, the cleaning property of the device wafer is lowered.
另外,於利用專利文獻9、專利文獻10所揭示的方法將支撐體與元件晶圓暫時固定的情形時,剝離性不充分。因此,於使支撐體自元件晶圓脫離時,可能元件破損、或元件剝落等。另外,專利文獻10中,為了容易地進行元件晶圓與支撐體的分離,而使用設有於厚度方向上貫穿的多個孔的支撐體,或使具有藉由吸收光而變質的性質的層(反應層)插入至支撐體與元件晶圓之間,但該方法必須使用特殊的支撐體。In the case where the support and the element wafer are temporarily fixed by the method disclosed in Patent Document 9 and Patent Document 10, the peeling property is insufficient. Therefore, when the support is detached from the element wafer, the element may be broken or the element may be peeled off. Further, in Patent Document 10, in order to easily separate the element wafer from the support, a support having a plurality of holes penetrating in the thickness direction or a layer having a property of being deteriorated by absorbing light is used. The (reactive layer) is inserted between the support and the component wafer, but this method must use a special support.
本發明是鑒於所述背景而成,且其目的在於提供一種暫時固定接著劑、接著膜、接著性支撐體、積層體及套組,所述暫時固定接著劑可形成於對元件晶圓等基材實施機械處理或化學處理等時可穩定地暫時接著基材、並且可容易地解除對基材的暫時接著的接著層。 [解決課題之手段]The present invention has been made in view of the above circumstances, and an object thereof is to provide a temporarily fixed adhesive, an adhesive film, an adhesive support, a laminate, and a sleeve, which can be formed on a wafer such as a component wafer. When the material is subjected to mechanical treatment, chemical treatment, or the like, the substrate can be stably held temporarily, and the subsequent adhesive layer to the substrate can be easily released. [Means for solving the problem]
本發明者等人為了解決所述課題而進行了潛心研究,結果發現,於使用如下暫時固定接著劑時,可藉由高的接著力將元件晶圓與支撐體暫時接著,並且可容易地解除元件晶圓的暫時接著,從而完成了本發明,所述暫時固定接著劑含有在25℃下為液體狀且含有親油基及氟原子的化合物、以及彈性體。本發明提供以下內容。 <1> 一種暫時固定接著劑,含有:於25℃下為液體狀且含有親油基及氟原子的化合物、以及彈性體。 <2> 如<1>所記載的暫時固定接著劑,其中含有親油基及氟原子的化合物的自25℃起以20℃/min升溫的10%熱質量減少溫度為250℃以上。 <3> 如<1>或<2>所記載的暫時固定接著劑,其中彈性體的自25℃起以20℃/min升溫的5%熱質量減少溫度為250℃以上。 <4> 如<1>至<3>中任一項所記載的暫時固定接著劑,其中彈性體為含有來源於苯乙烯的重複單元的彈性體。 <5> 如<1>至<4>中任一項所記載的暫時固定接著劑,其中彈性體為氫化物。 <6> 如<1>至<5>中任一項所記載的暫時固定接著劑,其中彈性體為嵌段共聚物。 <7> 如<1>至<6>中任一項所記載的暫時固定接著劑,其中彈性體為單末端或兩末端為苯乙烯的嵌段共聚物。 <8> 如<1>至<7>中任一項所記載的暫時固定接著劑,其中彈性體包含彈性體A與彈性體B,所述彈性體A於所有重複單元中以10質量%以上且50質量%以下的比例而含有來源於苯乙烯的重複單元,所述彈性體B於所有重複單元中以超過50質量%且95質量%以下的比例而含有來源於苯乙烯的重複單元。 <9> 如<8>所記載的暫時固定接著劑,其中彈性體A與彈性體B之質量比為5:95~95:5。 <10> 如<1>至<9>中任一項所記載的暫時固定接著劑,更含有自由基聚合性化合物。 <11> 如<10>所記載的暫時固定接著劑,其中自由基聚合性化合物為具有兩個以上的自由基聚合性基的化合物。 <12> 如<10>或<11>所記載的暫時固定接著劑,其中自由基聚合性化合物具有下述(P-1)~(P-4)所表示的部分結構的至少一種;其中,式中的*為連結鍵, [化1]。 <13> 如<10>至<12>中任一項所記載的暫時固定接著劑,其中自由基聚合性化合物為選自三羥甲基丙烷三(甲基)丙烯酸酯、異氰脲酸環氧乙烷改質二(甲基)丙烯酸酯、異氰脲酸環氧乙烷改質三(甲基)丙烯酸酯、異氰脲酸三烯丙酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二羥甲基丙烷四(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯及四羥甲基甲烷四(甲基)丙烯酸酯中的至少一種。 <14> 如<1>至<13>中任一項所記載的暫時固定接著劑,其中暫時固定接著劑為半導體裝置製造用的暫時固定接著劑。 <15> 一種接著膜,具有接著層,所述接著層含有:於25℃下為液體狀且含有親油基及氟原子的化合物、以及彈性體。 <16> 如<15>所記載的接著膜,其中接著層中的含有親油基及氟原子的化合物的濃度於自接著層的任一表面起於接著層的厚度方向上5%的範圍的區域、與於厚度方向上超過5%且50%的範圍的區域不同。 <17> 一種接著性支撐體,具有接著層及支撐體,所述接著層含有在25℃下為液體狀且含有親油基及氟原子的化合物以及彈性體。 <18> 如<17>所記載的接著性支撐體,其中關於接著層中的含有親油基及氟原子的化合物的濃度,自支撐體的相反側的表面起於接著層的厚度方向上5%的範圍的區域高於自支撐體的相反側的表面起於接著層的厚度方向上超過5%且50%的範圍的區域。 <19>一種積層體,於基材與支撐體之間具有至少一層以上的接著層A,且接著層A含有接著層A1,所述接著層A1含有:於25℃下為液體狀且含有親油基及氟原子的化合物、以及彈性體。 <20> 如<19>所記載的積層體,於基材與支撐體之間具有接著層A1,所述接著層A1含有在25℃下為液體狀且具有親油基及氟原子的化合物、以及彈性體,且接著層A1與基材及支撐體接觸。 <21> 如<19>所記載的積層體,其中接著層A含有兩層以上的接著層A1。 <22> 如<19>所記載的積層體,其中接著層A更含有接著層A1以外的接著層A2。 <23> 如<21>或<22>所記載的積層體,其中接著層A1與支撐體及基材的至少一者接觸。 <24> 如<22>所記載的積層體,依序具有支撐體、接著層A1、接著層A2及基材。 <25> 如<22>至<24>中任一項所記載的積層體,其中接著層A含有接著層A2,接著層A2含有彈性體。 <26> 如<19>至<25>中任一項所記載的積層體,其中接著層A的至少一層含有彈性體,所述彈性體含有來源於苯乙烯的重複單元。 <27> 如<26>所記載的積層體,其中彈性體為氫化物。 <28> 如<26>或<27>所記載的積層體,其中彈性體為嵌段共聚物。 <29> 如<26>至<28>中任一項所記載的積層體,其中彈性體包含彈性體A與彈性體B,所述彈性體A於所有重複單元中以10質量%以上且50質量%以下的比例而含有來源於苯乙烯的重複單元,所述彈性體B於所有重複單元中以超過50質量%且95質量%以下的比例而含有來源於苯乙烯的重複單元。 <30> 如<19>至<29>中任一項所記載的積層體,其中基材為元件晶圓。 <31> 如<19>所記載的積層體,其中支撐體與接著層A的剝離強度A、及接著層A與基材的剝離強度B滿足以下的式(1)及式(2); A<B····式(1) B≦4 N/cm····式(2) 其中,剝離強度A表示將基材固定並將支撐體的端部沿90°方向以50 mm/min的速度上拉時所施加的力,剝離強度B表示將基材固定並將接著層沿90°方向以50 mm/min的速度上拉時施加的力。 <32> 如<19>所記載的積層體,其中於自基材剝離支撐體時,將接著層A自基材與接著層A的界面上剝離,於基材的與接著層A的剝離面的面積的50%以上的範圍內,附著有含有親油基及氟原子的化合物的殘渣;或者將接著層A自支撐體與接著層A的界面上剝離,於支撐體的接著層A的剝離面的面積的50%以上的範圍內,附著有含有親油基及氟原子的化合物的殘渣。 <33> 如<19>至<32>中任一項所記載的積層體,其中接著層A的膜面的面積小於支撐體的基材面的面積。 <34> 如<19>至<33>中任一項所記載的積層體,其中於將支撐體的基材面的直徑設為C μm、基材的基材面的直徑設為D μm、接著層A的膜面的直徑設為T μm時,滿足(C-200)≧T≧D。 <35> 如<19>至<34>中任一項所記載的積層體,其中於將支撐體的基材面的直徑設為C μm、基材的基材面的直徑設為D μm、接著層A的與支撐體接觸之側的膜面的直徑設為TC μm、接著層A的與基材接觸之側的膜面的直徑設為TD μm時,滿足(C-200)≧TC >TD ≧D。 <36> 一種套組,含有暫時固定接著劑A與暫時固定接著劑B,所述暫時固定接著劑A含有在25℃下為液體狀且含有親油基及氟原子的化合物、以及彈性體,所述暫時固定接著劑B含有熱塑性樹脂。 [發明的效果]The present inventors have conducted intensive studies to solve the above problems, and as a result, it has been found that when the adhesive is temporarily fixed as follows, the element wafer and the support can be temporarily terminated by a high adhesion force, and can be easily released. The present invention has been completed by temporarily suspending an element wafer containing a compound which is liquid at 25 ° C and contains an oleophilic group and a fluorine atom, and an elastomer. The present invention provides the following. <1> A temporarily fixed adhesive comprising: a compound which is liquid at 25 ° C and contains a lipophilic group and a fluorine atom, and an elastomer. <2> The temporarily fixed adhesive according to <1>, wherein the compound having an oleophilic group and a fluorine atom has a 10% thermal mass reduction temperature of 250 ° C or higher at 25 ° C / min from 25 ° C. <3> The temporarily fixed adhesive according to <1> or <2>, wherein the 5% thermal mass reduction temperature at which the elastomer is heated at 20 ° C/min from 25 ° C is 250 ° C or higher. The temporarily fixed adhesive according to any one of <1> to <3> wherein the elastomer is an elastomer containing a repeating unit derived from styrene. The temporarily fixed adhesive according to any one of <1> to <4> wherein the elastomer is a hydride. The temporarily fixed adhesive according to any one of <1> to <5> wherein the elastomer is a block copolymer. The temporarily fixed adhesive according to any one of <1> to <6> wherein the elastomer is a block copolymer having a single terminal or styrene at both ends. The temporarily fixed adhesive according to any one of <1> to <7> wherein the elastomer contains the elastomer A and the elastomer B, and the elastomer A is 10% by mass or more in all the repeating units. Further, the repeating unit derived from styrene containing a repeating unit derived from styrene in a ratio of more than 50% by mass and 95% by mass or less in all the repeating units is contained in a proportion of 50% by mass or less. <9> The temporarily fixed adhesive according to <8>, wherein the mass ratio of the elastomer A to the elastomer B is from 5:95 to 95:5. <10> The temporarily fixed adhesive according to any one of <1> to <9> further comprising a radical polymerizable compound. <11> The temporarily fixed adhesive according to <10>, wherein the radically polymerizable compound is a compound having two or more radical polymerizable groups. <12> The temporary adhesive agent according to <10>, wherein the radically polymerizable compound has at least one of the partial structures represented by the following (P-1) to (P-4); * in the formula is a link key, [Chemical 1] . The temporarily fixed adhesive according to any one of <10>, wherein the radical polymerizable compound is selected from the group consisting of trimethylolpropane tri(meth)acrylate and isocyanurate ring. Oxyethane modified di(meth)acrylate, isocyanuric acid ethylene oxide modified tri(meth)acrylate, triallyl isocyanurate, pentaerythritol tri(meth)acrylate, pentaerythritol Tetra (meth) acrylate, dimethylolpropane tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, and tetramethylol methane tetra (methyl) At least one of acrylates. The temporarily fixed adhesive according to any one of <1> to <13> wherein the temporarily fixed adhesive is a temporarily fixed adhesive for producing a semiconductor device. <15> An adhesive film comprising an adhesive layer comprising: a compound which is liquid at 25 ° C and contains an oleophilic group and a fluorine atom, and an elastomer. <16> The adhesive film according to <15>, wherein the concentration of the compound containing a lipophilic group and a fluorine atom in the adhesive layer is in a range of 5% in the thickness direction of the adhesive layer from any surface of the adhesive layer. The area is different from the area in the range of more than 5% and 50% in the thickness direction. <17> An adhesive support comprising an adhesive layer and a support, wherein the adhesive layer contains a compound which is liquid at 25 ° C and contains an oleophilic group and a fluorine atom, and an elastomer. <18> The adhesive support according to <17>, wherein the concentration of the compound containing the oleophilic group and the fluorine atom in the adhesive layer is from the surface on the opposite side of the support from the thickness direction of the adhesive layer. The area of the range of % is higher than the area of the opposite side of the self-supporting body from the range of more than 5% and 50% in the thickness direction of the subsequent layer. <19> A laminate having at least one or more adhesive layer A between a substrate and a support, and the subsequent layer A comprising an adhesive layer A1 containing: liquid at 25 ° C and containing a pro A compound based on an oil base and a fluorine atom, and an elastomer. <20> The laminated body according to <19>, which has an adhesive layer A1 between the substrate and the support, and the adhesive layer A1 contains a compound which is liquid at 25 ° C and has an oleophilic group and a fluorine atom, And an elastomer, and the layer A1 is in contact with the substrate and the support. <21> The laminated body according to <19>, wherein the adhesive layer A contains two or more adhesive layers A1. <22> The laminated body according to <19>, wherein the adhesive layer A further comprises an adhesive layer A2 other than the adhesive layer A1. <23> The laminated body according to <21>, wherein the adhesive layer A1 is in contact with at least one of the support and the substrate. <24> The laminate according to <22> has a support, an adhesive layer A1, an adhesive layer A2, and a substrate in this order. The laminate according to any one of <22>, wherein the adhesive layer A contains the adhesive layer A2, and the adhesive layer A2 contains the elastomer. The layered body according to any one of <19>, wherein at least one layer of the adhesive layer A contains an elastomer containing a repeating unit derived from styrene. <27> The laminate according to <26>, wherein the elastomer is a hydride. <28> The laminate according to <26> or <27> wherein the elastomer is a block copolymer. The laminated body according to any one of <26>, wherein the elastomer contains the elastomer A and the elastomer B, and the elastomer A is 10% by mass or more and 50% in all the repeating units. The repeating unit derived from styrene containing a repeating unit derived from styrene in a ratio of more than 50% by mass and 95% by mass or less in all repeating units is contained in a ratio of not more than % by mass. The laminated body according to any one of <19>, wherein the substrate is an element wafer. <31> The laminated body according to <19>, wherein the peel strength A of the support and the adhesive layer A and the peel strength B of the adhesive layer A and the substrate satisfy the following formulas (1) and (2); <B···· (1) B≦4 N/cm·(2) where the peeling strength A indicates that the substrate is fixed and the end of the support is 50 mm/min in the 90° direction. The force applied when pulling up at a speed, the peeling strength B represents the force applied when the substrate is fixed and the layer is subsequently pulled up at a speed of 50 mm/min in the 90° direction. <32> The laminated body according to <19>, wherein when the support is peeled off from the substrate, the adhesive layer A is peeled off from the interface between the substrate and the adhesive layer A, and the release surface of the substrate from the adhesive layer A A residue of a compound containing a lipophilic group and a fluorine atom is adhered in a range of 50% or more of the area; or the adhesive layer A is peeled off from the interface between the support and the adhesion layer A, and is peeled off from the adhesion layer A of the support. A residue of a compound containing a lipophilic group and a fluorine atom adheres to a range of 50% or more of the area of the surface. The layered body according to any one of <19> to <32> wherein the area of the film surface of the adhesive layer A is smaller than the area of the substrate surface of the support. The laminate according to any one of the above aspects, wherein the diameter of the substrate surface of the support is C μm, and the diameter of the substrate surface of the substrate is D μm. When the diameter of the film surface of the layer A is set to T μm, (C-200) ≧T ≧ D is satisfied. The laminate according to any one of the above aspects, wherein the diameter of the substrate surface of the support is C μm, and the diameter of the substrate surface of the substrate is D μm. Then, when the diameter of the film surface of the layer A on the side in contact with the support is T C μm and the diameter of the film surface of the layer A on the side in contact with the substrate is T D μm, it satisfies (C-200)≧ T C >T D ≧D. <36> A kit comprising a temporarily fixed adhesive A and a temporarily fixed adhesive B, the temporarily fixed adhesive A containing a compound which is liquid at 25 ° C and containing a lipophilic group and a fluorine atom, and an elastomer, The temporarily fixed adhesive B contains a thermoplastic resin. [Effects of the Invention]
根據本發明,可提供一種暫時固定接著劑、接著膜、接著性支撐體、積層體及套組,所述暫時固定接著劑可形成可穩定地暫時接著基材、並且可容易地解除對基材的暫時接著的接著層。According to the present invention, it is possible to provide a temporarily fixed adhesive, an adhesive film, an adhesive support, a laminate, and a kit, which can form a substrate which can be stably and temporarily attached, and can be easily released from the substrate. The temporary next layer.
以下, 對本發明的實施形態加以詳細說明。於本說明書中的基團( 原子團) 的表述中, 未記載經取代及未經取代的表述不僅包含不具有取代基的基團, 並且亦包含具有取代基的基團。例如所謂「烷基」,不僅包含不具有取代基的烷基( 未經取代的烷基),而且亦包含具有取代基的烷基( 經取代的烷基)。本說明書中的「光化射線」或「放射線」例如是指包含可見光線、紫外線、遠紫外線、電子束、X 射線等。本說明書中, 所謂「光」是指光化射線或放射線。本說明書中, 所謂「曝光」只要無特別說明, 則不僅是指利用水銀燈、紫外線、準分子雷射所代表的遠紫外線、X 射線、極紫外線(Extreme Ultraviolet,EUV) 光等的曝光, 亦是指利用電子束及離子束( ion beam) 等粒子束的描畫。本說明書中,「(甲基)丙烯酸酯」表示丙烯酸酯及甲基丙烯酸酯,「(甲基)丙烯酸基」表示丙烯酸基及甲基丙烯酸基,「(甲基)丙烯醯基」表示「丙烯醯基」及「甲基丙烯醯基」。本說明書中, 重量平均分子量及數量平均分子量是定義為由凝膠層析滲透(Gel Permeation Chromatography,GPC) 測定所得的聚苯乙烯換算值。本說明書中,重量平均分子量(Mw)及數量平均分子量(Mn)例如可藉由以下方式求出:使用HLC-8220(東曹(Tosoh)( 股)製造),使用TSKgel Super AWM-H( 東曹(Tosoh)(股)製造,6.0 mm( 內徑)× 15.0 cm)作為管柱,且使用10 mmol/L的溴化鋰N-甲基吡咯啶酮(N-methyl pyrrolidinone,NMP)溶液作為溶離液。本說明書中,所謂「親油基」,是指不含親水性基的官能基。另外,所謂「親水性基」,是指於與水之間顯示出親和性的官能基。再者, 於以下所說明的實施形態中, 關於已於參照圖式中說明的構件等, 藉由在圖中標註相同符號或相應符號而將說明簡化或省略。Hereinafter, embodiments of the present invention will be described in detail. In the expression of the group (atomic group) in the present specification, the unsubstituted and unsubstituted expression is not described as including not only a group having no substituent but also a group having a substituent. For example, the "alkyl group" includes not only an alkyl group having no substituent (unsubstituted alkyl group) but also an alkyl group having a substituent (substituted alkyl group). The "actinic ray" or "radiation" in the present specification means, for example, visible light, ultraviolet light, far ultraviolet light, electron beam, X-ray, or the like. In the present specification, "light" means actinic rays or radiation. In the present specification, the term "exposure" refers not only to the exposure of far ultraviolet rays, X-rays, extreme ultraviolet (EUV) light, etc. represented by mercury lamps, ultraviolet rays, or excimer lasers, but also to "exposure". Refers to the use of particle beams such as electron beams and ion beams. In the present specification, "(meth)acrylate" means acrylate and methacrylate, "(meth)acrylic group" means an acryl group and a methacryl group, and "(meth)acryloyl group" means "propylene".醯基" and "methacryl oxime". In the present specification, the weight average molecular weight and the number average molecular weight are defined as polystyrene equivalent values obtained by gel permeation Chromatography (GPC). In the present specification, the weight average molecular weight (Mw) and the number average molecular weight (Mn) can be obtained, for example, by using HLC-8220 (manufactured by Tosoh Co., Ltd.) using TSKgel Super AWM-H (East) Made by Tosoh Co., Ltd., 6.0 mm (inside diameter) × 15.0 cm) as a column, and using 10 mmol/L lithium bromide N-methyl pyrrolidinone (NMP) solution as the dissolving solution . In the present specification, the term "lipophilic group" means a functional group which does not contain a hydrophilic group. In addition, the "hydrophilic group" means a functional group which exhibits affinity with water. In the embodiments described below, the members or the like described in the drawings will be simplified or omitted by the same reference numerals or corresponding symbols in the drawings.
<暫時固定接著劑> 本發明的暫時固定接著劑含有:於25℃下為液體狀且含有親油基及氟原子的化合物(以下稱為氟系液體狀化合物)、以及彈性體。 根據本發明的暫時固定接著劑,可形成如下接著層:於對元件晶圓等的基材實施機械處理或化學處理等時,可穩定地暫時接著基材,並且可容易地解除對基材的暫時接著。 本發明的暫時固定接著劑含有上文所述的氟系液體狀化合物,故氟系液體狀化合物容易偏向存在於接著層的表層,可提高接著層表層的氟系液體狀化合物的濃度。因此,可形成對基材或支撐體的剝離性優異的接著層。另外,因含有彈性體,故亦追隨於支撐體或基材的微細凹凸,藉由適當的固著效果(anchor effect)而可形成接著性優異的接著層。因此,可兼具接著性與剝離性。 本發明的暫時固定接著劑可尤佳地用作半導體裝置製造用的暫時固定接著劑。 以下,對本發明的暫時固定接著劑加以具體說明。<Temporary Fixing Adhesive> The temporarily fixed adhesive of the present invention contains a compound which is liquid at 25 ° C and contains a lipophilic group and a fluorine atom (hereinafter referred to as a fluorine-based liquid compound), and an elastomer. According to the temporary fixing adhesive of the present invention, the following layer can be formed: when the substrate of the element wafer or the like is subjected to mechanical treatment or chemical treatment, etc., the substrate can be stably temporarily attached, and the substrate can be easily released. Go on for the time being. Since the temporary fixing adhesive of the present invention contains the fluorine-based liquid compound described above, the fluorine-based liquid compound tends to be biased to the surface layer of the adhesive layer, and the concentration of the fluorine-based liquid compound in the surface layer of the adhesive layer can be increased. Therefore, an adhesive layer excellent in peelability to a substrate or a support can be formed. Further, since the elastic body is contained, the fine unevenness of the support or the substrate is also followed, and an adhesive layer having excellent adhesion can be formed by an appropriate anchor effect. Therefore, it is possible to have both adhesiveness and peelability. The temporarily fixed adhesive of the present invention can be preferably used as a temporary fixing adhesive for the manufacture of a semiconductor device. Hereinafter, the temporarily fixed adhesive of the present invention will be specifically described.
<<氟系液體狀化合物>> 本發明的暫時固定接著劑含有氟系液體狀化合物。 本發明中,所謂液體狀,是指於25℃下具有流動性的化合物,且例如為25℃下的黏度為1 mPa·s~100,000 mPa·s的化合物。 氟系液體狀化合物的25℃下的黏度例如更佳為10 mPa·s~20,000 mPa·s,進而佳為100 mPa·s~15,000 mPa·s。若氟系液體狀化合物的黏度為所述範圍,則氟系液體狀化合物容易偏向存在於接著層的表層。<<Fluorine-like liquid compound>> The temporary fixing adhesive of the present invention contains a fluorine-based liquid compound. In the present invention, the term "liquid" refers to a compound having fluidity at 25 ° C, and is, for example, a compound having a viscosity at 25 ° C of from 1 mPa·s to 100,000 mPa·s. The viscosity at 25 ° C of the fluorine-based liquid compound is, for example, more preferably 10 mPa·s to 20,000 mPa·s, and still more preferably 100 mPa·s to 15,000 mPa·s. When the viscosity of the fluorine-based liquid compound is in the above range, the fluorine-based liquid compound tends to be biased toward the surface layer of the adhesive layer.
本發明中,氟系液體狀化合物無論為寡聚物、聚合物的任一形態的化合物,均可較佳地使用。另外,亦可為寡聚物與聚合物的混合物。該混合物中亦可更含有單體。另外,氟系液體狀化合物亦可為單體。 就耐熱性等觀點而言,氟系液體狀化合物較佳為寡聚物、聚合物及該等的混合物。 寡聚物、聚合物例如可列舉自由基聚合物、陽離子聚合物、陰離子聚合物等,均可較佳地使用。尤佳為乙烯基系聚合物。 氟系液體狀化合物的重量平均分子量較佳為500~100000,更佳為1000~50000,進而佳為2000~20000。In the present invention, the fluorine-based liquid compound can be preferably used as a compound of any form of an oligomer or a polymer. Alternatively, it may be a mixture of an oligomer and a polymer. The mixture may also contain more monomers. Further, the fluorine-based liquid compound may be a monomer. From the viewpoint of heat resistance and the like, the fluorine-based liquid compound is preferably an oligomer, a polymer, and a mixture thereof. Examples of the oligomer and the polymer include a radical polymer, a cationic polymer, an anionic polymer, and the like, and any of them can be preferably used. It is especially preferred to be a vinyl polymer. The weight average molecular weight of the fluorine-based liquid compound is preferably from 500 to 100,000, more preferably from 1,000 to 50,000, still more preferably from 2,000 to 20,000.
本發明中,氟系液體狀化合物較佳為於供於暫時接著的基材的處理時不改質的化合物。例如較佳為即便藉由250℃以上的加熱或各種化學液對基材進行處理後亦能以液體狀的形式而存在的化合物。作為具體的一例,較佳為自25℃的狀態起以10℃/min的升溫條件加熱至250℃後、冷卻至25℃後的25℃下的黏度為1 mPa·s~100,000 mPa·s,更佳為10 mPa·s~20,000 mPa·s,進而佳為100 mPa·s~15,000 mPa·s。 具有此種特性的氟系液體狀化合物較佳為不具有反應性基的非熱硬化性化合物。此處所謂反應性基,是指因250℃的加熱而發生反應的所有基團,可列舉聚合性基、水解性基等。具體而言,例如可列舉(甲基)丙烯酸基、環氧基、異氰酸基等。 另外,氟系液體狀化合物較佳為自25℃起以20℃/min升溫的10%熱質量減少溫度為250℃以上,更佳為280℃以上。另外,上限值並無特別限定,例如較佳為1000℃以下,更佳為800℃以下。根據該態樣,容易形成耐熱性優異的接著層。再者,所謂質量減少溫度,是指藉由熱重量測定裝置(熱重分析儀(Thermo Gravimetric Analyzer,TGA))於氮氣流下、於所述升溫條件下測定的值。In the present invention, the fluorine-based liquid compound is preferably a compound which is not modified when it is supplied to a substrate which is temporarily placed. For example, a compound which can exist in a liquid form even after the substrate is treated by heating at 250 ° C or higher or various chemical liquids is preferable. As a specific example, it is preferable that the viscosity at 25 ° C after heating to 250 ° C under the temperature rising condition of 10 ° C / min from the state of 25 ° C is 1 mPa·s to 100,000 mPa·s. More preferably, it is 10 mPa·s to 20,000 mPa·s, and further preferably 100 mPa·s to 15,000 mPa·s. The fluorine-based liquid compound having such characteristics is preferably a non-thermosetting compound having no reactive group. The term "reactive group" as used herein refers to all groups which react by heating at 250 ° C, and examples thereof include a polymerizable group and a hydrolyzable group. Specific examples thereof include a (meth)acryl group, an epoxy group, and an isocyanate group. Further, the fluorine-based liquid compound is preferably a 10% thermal mass reduction temperature which is raised at 20 ° C/min from 25 ° C to be 250 ° C or higher, more preferably 280 ° C or higher. Further, the upper limit is not particularly limited, and is, for example, preferably 1000 ° C or lower, more preferably 800 ° C or lower. According to this aspect, it is easy to form an adhesive layer excellent in heat resistance. In addition, the mass reduction temperature means a value measured by a thermogravimetric analyzer (Thermo Gravimetric Analyzer (TGA)) under a nitrogen gas flow under the temperature rising condition.
本發明中所用的氟系液體狀化合物含有親油基。親油基可列舉直鏈或分支的烷基、環烷基、芳香族基等。The fluorine-based liquid compound used in the present invention contains an oleophilic group. The lipophilic group may, for example, be a linear or branched alkyl group, a cycloalkyl group, an aromatic group or the like.
烷基的碳數較佳為2~30,更佳為4~30,進而佳為6~30,尤佳為12~20。烷基的具體例例如可列舉:甲基、乙基、丙基、丁基、戊基、己基、庚基、辛基、壬基、癸基、十二烷基、十四烷基、十八烷基、異丙基、異丁基、第二丁基、第三丁基、1-乙基戊基、2-乙基己基。 烷基亦可具有取代基。取代基可列舉鹵素原子、烷氧基、芳香族基等。 鹵素原子可列舉氯原子、氟原子、溴原子、碘原子等,較佳為氟原子。 烷氧基的碳數較佳為1~30,更佳為1~20,進而佳為1~10。烷氧基較佳為直鏈或分支。 芳香族基可為單環,亦可為多環。芳香族基的碳數較佳為6~20,更佳為6~14,最佳為6~10。The carbon number of the alkyl group is preferably from 2 to 30, more preferably from 4 to 30, still more preferably from 6 to 30, still more preferably from 12 to 20. Specific examples of the alkyl group include methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, heptyl group, octyl group, decyl group, decyl group, dodecyl group, tetradecyl group, and octadecyl group. Alkyl, isopropyl, isobutyl, t-butyl, tert-butyl, 1-ethylpentyl, 2-ethylhexyl. The alkyl group may also have a substituent. Examples of the substituent include a halogen atom, an alkoxy group, and an aromatic group. The halogen atom may, for example, be a chlorine atom, a fluorine atom, a bromine atom or an iodine atom, and is preferably a fluorine atom. The carbon number of the alkoxy group is preferably from 1 to 30, more preferably from 1 to 20, still more preferably from 1 to 10. The alkoxy group is preferably a straight chain or a branch. The aromatic group may be a single ring or a polycyclic ring. The carbon number of the aromatic group is preferably from 6 to 20, more preferably from 6 to 14, most preferably from 6 to 10.
環烷基可為單環亦可為多環。環烷基的碳數較佳為3~30,更佳為4~30,進而佳為6~30,最佳為12~20。單環的環烷基例如可列舉:環丙基、環丁基、環戊基、環己基、環庚基及環辛基。多環的環烷基例如可列舉:金剛烷基、降冰片基、冰片基、莰烯基(camphenyl)、十氫萘基、三環十二烷基、四環十二烷基、莰二醯基(camphoroyl)、二環己基及蒎烯基(pinenyl)。 環烷基亦可具有上文所述的取代基。The cycloalkyl group may be a single ring or a polycyclic ring. The carbon number of the cycloalkyl group is preferably from 3 to 30, more preferably from 4 to 30, still more preferably from 6 to 30, most preferably from 12 to 20. Examples of the monocyclic cycloalkyl group include a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group, and a cyclooctyl group. Examples of the polycyclic cycloalkyl group include adamantyl group, norbornyl group, borneol group, campphenyl group, decahydronaphthyl group, tricyclododecyl group, tetracyclododecyl group, and anthracene Camphoroyl, dicyclohexyl and pinenyl. The cycloalkyl group may also have a substituent as described above.
芳香族基可為單環亦可為多環。芳香族基的碳數較佳為6~20,更佳為6~14,最佳為6~10。芳香族基較佳為於構成環的元素中不含雜原子(例如氮原子、氧原子、硫原子等)。芳香族基的具體例可列舉:苯環、萘環、并環戊二烯(pentalene)環、茚(indene)環、薁環、并環庚三烯(heptalene)環、苯并二茚(indecene)環、苝環、稠五苯(pentacene)環、苊環、菲環、蒽環、稠四苯(naphthacene)環、1,2-苯并菲(chrysene)環、聯伸三苯(triphenylene)環、茀環、聯苯環、吡咯環、呋喃環、噻吩環、咪唑環、噁唑環、噻唑環、吡啶環、吡嗪環、嘧啶環、噠嗪環、吲哚嗪環、吲哚環、苯并呋喃環、苯并噻吩環、異苯并呋喃環、喹嗪環、喹啉環、酞嗪環、萘啶環、喹噁啉環、喹唑啉環、異喹啉環、咔唑環、啡啶(phenanthridine)環、吖啶環、啡啉(phenanthroline)環、噻蒽(thianthrene)環、苯并哌喃(chromene)環、氧雜蒽(xanthene)環、啡噁噻(phenoxathiin)環、啡噻嗪(phenothiazine)環及啡嗪環。 芳香族基亦可具有上文所述的取代基。The aromatic group may be a single ring or a polycyclic ring. The carbon number of the aromatic group is preferably from 6 to 20, more preferably from 6 to 14, most preferably from 6 to 10. The aromatic group preferably has no hetero atom (for example, a nitrogen atom, an oxygen atom, a sulfur atom or the like) in the element constituting the ring. Specific examples of the aromatic group include a benzene ring, a naphthalene ring, a pentalene ring, an indene ring, an anthracene ring, a heptalene ring, and an indenene ring. Ring, anthracene ring, pentacene ring, anthracene ring, phenanthrene ring, anthracene ring, naphthacene ring, 1,2-benzophene ring, triphenylene ring , anthracene ring, biphenyl ring, pyrrole ring, furan ring, thiophene ring, imidazole ring, oxazole ring, thiazole ring, pyridine ring, pyrazine ring, pyrimidine ring, pyridazine ring, pyridazine ring, anthracene ring, Benzofuran ring, benzothiophene ring, isobenzofuran ring, quinazoline ring, quinoline ring, pyridazine ring, naphthyridine ring, quinoxaline ring, quinazoline ring, isoquinoline ring, indazole ring , phenanthridine ring, acridine ring, phenanthroline ring, thianthrene ring, chromene ring, xanthene ring, phenoxathiin ring , phenothiazine ring and phenazine ring. The aromatic group may also have a substituent as described above.
氟系液體狀化合物可為僅含有一種親油基的化合物,亦可含有兩種以上的親油基。另外,親油基亦可含有氟原子。即,本發明的氟系液體狀化合物可為僅親油基含有氟原子的化合物。另外,亦可為除了親油基以外更含有含氟元素的基團(亦稱為氟基)的化合物。較佳為含有親油基及氟基的化合物。於氟系液體狀化合物為含有親油基及氟基的化合物的情形時,親油基可含有氟原子,亦可不含氟原子,親油基較佳為不含氟原子。 氟系液體狀化合物於一分子中含有一個以上的親油基,較佳為含有2個~100個親油基,尤佳為含有6個~80個親油基。The fluorine-based liquid compound may be a compound containing only one lipophilic group, or may contain two or more kinds of lipophilic groups. Further, the lipophilic group may also contain a fluorine atom. That is, the fluorine-based liquid compound of the present invention may be a compound containing only a fluorine atom in a lipophilic group. Further, it may be a compound containing a fluorine-containing element (also referred to as a fluorine group) in addition to the lipophilic group. Preferred are compounds containing an oleophilic group and a fluorine group. When the fluorine-based liquid compound is a compound containing a lipophilic group or a fluorine group, the lipophilic group may contain a fluorine atom or may not contain a fluorine atom, and the lipophilic group preferably has no fluorine atom. The fluorine-based liquid compound contains one or more lipophilic groups in one molecule, preferably contains 2 to 100 oleophilic groups, and more preferably contains 6 to 80 oleophilic groups.
氟基可使用已知的氟基。例如可列舉含氟烷基、含氟伸烷基等。再者,氟基中,將作為親油基而發揮功能的基團視為包括在親油基中。 含氟烷基的碳數較佳為1~30,更佳為1~20,進而佳為1~15。含氟烷基可為直鏈、分支、環狀的任一種。另外,亦可含有醚鍵。另外,含氟烷基亦可為氫原子全部經取代為氟原子的全氟烷基。 含氟伸烷基的碳數較佳為2~30,更佳為2~20,進而佳為2~15。含氟伸烷基可為直鏈、分支、環狀的任一種。另外,亦可含有醚鍵。另外,含氟伸烷基亦可為將氫原子全部取代為氟原子的全氟伸烷基。As the fluorine group, a known fluorine group can be used. For example, a fluorine-containing alkyl group, a fluorine-containing alkylene group, etc. Further, among the fluorine groups, a group which functions as a lipophilic group is considered to be included in the lipophilic group. The fluorine-containing alkyl group preferably has 1 to 30 carbon atoms, more preferably 1 to 20 carbon atoms, still more preferably 1 to 15 carbon atoms. The fluorine-containing alkyl group may be any of a straight chain, a branched chain, and a cyclic chain. In addition, an ether bond may also be contained. Further, the fluorine-containing alkyl group may be a perfluoroalkyl group in which all hydrogen atoms are substituted with a fluorine atom. The fluorine-containing alkylene group preferably has 2 to 30 carbon atoms, more preferably 2 to 20 carbon atoms, still more preferably 2 to 15 carbon atoms. The fluorine-containing alkylene group may be any of a straight chain, a branched chain, and a cyclic chain. In addition, an ether bond may also be contained. Further, the fluorine-containing alkylene group may be a perfluoroalkylene group in which all hydrogen atoms are substituted with a fluorine atom.
氟系液體狀化合物較佳為氟原子的含有率為1質量%~90質量%,更佳為2質量%~80質量%,進而佳為5質量%~70質量%。若氟含有率為所述範圍,則剝離性優異。 氟原子的含有率是以「{(一分子中的氟原子數×氟原子的質量)/一分子中的所有原子的質量}×100」來定義。The fluorine-based liquid compound preferably has a fluorine atom content of 1% by mass to 90% by mass, more preferably 2% by mass to 80% by mass, even more preferably 5% by mass to 70% by mass. When the fluorine content is in the above range, the peeling property is excellent. The content of the fluorine atom is defined by "{(the number of fluorine atoms in one molecule x the mass of the fluorine atom) / the mass of all atoms in one molecule} x 100".
氟系液體狀化合物亦可使用市售品。例如可列舉:迪愛生(DIC)公司製造的美佳法(Megafac)系列的F-251、F-281、F-477、F-553、F-554、F-555、F-556、F-557、F-558、F-559、F-560、F-561、F-563、F-565、F-567、F-568、F-571、R-40、R-41、R-43、R-94,或尼奧斯(Neos)公司製造的福吉特(Ftergent)系列的710F、710FM、710FS、730FL、730LM。Commercially available products can also be used as the fluorine-based liquid compound. For example, F-251, F-281, F-477, F-553, F-554, F-555, F-556, and F-557 of the Megafac series manufactured by DiCai (DIC) Co., Ltd. , F-558, F-559, F-560, F-561, F-563, F-565, F-567, F-568, F-571, R-40, R-41, R-43, R -94, or 610F, 710FM, 710FS, 730FL, 730LM of the Ftergent series manufactured by Neos.
相對於除了溶劑以外的暫時固定接著劑的質量,本發明的暫時固定接著劑中的氟系液體狀化合物的含量較佳為0.01質量%~10質量%,更佳為0.02質量%~5質量%。下限較佳為0.03質量%以上。上限較佳為1質量%以下,更佳為小於0.5質量%。若氟系液體狀化合物的含量為所述範圍,則接著性及剝離性優異。氟系液體狀化合物可為單獨一種,亦可併用兩種以上。於併用兩種以上的情形時,較佳為合計含量為所述範圍。The content of the fluorine-based liquid compound in the temporarily fixed adhesive of the present invention is preferably 0.01% by mass to 10% by mass, and more preferably 0.02% by mass to 5% by mass based on the mass of the temporarily fixed adhesive other than the solvent. . The lower limit is preferably 0.03 mass% or more. The upper limit is preferably 1% by mass or less, more preferably less than 0.5% by mass. When the content of the fluorine-based liquid compound is in the above range, the adhesion and the releasability are excellent. The fluorine-based liquid compound may be used alone or in combination of two or more. When two or more cases are used in combination, it is preferred that the total content is in the above range.
<<彈性體>> 本發明的暫時固定接著劑含有彈性體。藉由使用彈性體,亦追隨於支撐體或基材的微細凹凸,藉由適當的固著效果而可形成接著性優異的接著層。另外,於自基材剝離支撐體時,可於不對基材等施加應力的情況下將支撐體自基材剝離,可防止基材上的元件等的破損或剝落。 再者,本說明書中,所謂彈性體,表示顯示出彈性變形的高分子化合物。即,定義為具有以下性質的高分子化合物:於施加外力時,根據該外力而瞬間變形,且於解除外力時,短時間內恢復原本的形狀。<<Elastomer>> The temporarily fixed adhesive of the present invention contains an elastomer. By using an elastomer, the fine concavities and convexities of the support or the substrate are also followed, and an adhesive layer having excellent adhesion can be formed by an appropriate fixing effect. Further, when the support is peeled off from the substrate, the support can be peeled off from the substrate without applying stress to the substrate or the like, and damage or peeling of the element or the like on the substrate can be prevented. In the present specification, the term "elastomer" means a polymer compound which exhibits elastic deformation. In other words, it is defined as a polymer compound having the following properties: when an external force is applied, it is instantaneously deformed according to the external force, and when the external force is released, the original shape is restored in a short time.
彈性體的重量平均分子量較佳為2,000~200,000,更佳為10,000~200,000,進而佳為50,000~100,000。藉由在該範圍內,暫時固定接著劑於溶劑中的溶解性變優異,塗佈性提高。另外,亦有以下優點:於將基材自支撐體剝離後將殘存的接著層去除時,亦由於在溶劑中的溶解性優異,故於基材或支撐體上不殘留殘渣。The weight average molecular weight of the elastomer is preferably from 2,000 to 200,000, more preferably from 10,000 to 200,000, still more preferably from 50,000 to 100,000. Within this range, the solubility of the temporarily fixed adhesive in the solvent is excellent, and the coatability is improved. Further, there is an advantage in that when the substrate is removed from the support and the remaining adhesive layer is removed, the solubility in the solvent is also excellent, so that no residue remains on the substrate or the support.
本發明中,彈性體並無特別限定,可列舉嵌段共聚物、無規共聚物、接枝共聚物,較佳為嵌段共聚物。若為嵌段共聚物,則可期待以下效果:可抑制加熱製程時的暫時固定接著劑的流動,於加熱製程時亦可維持接著,另外於加熱製程後剝離性亦未變化。 彈性體的種類可使用:含有來源於苯乙烯的重複單元的彈性體(聚苯乙烯系彈性體)、聚酯系彈性體、聚烯烴系彈性體、聚胺基甲酸酯系彈性體、聚醯胺系彈性體、聚丙烯酸系彈性體、矽酮系彈性體、聚醯亞胺系彈性體等。尤其較佳為聚苯乙烯系彈性體、聚酯系彈性體、聚醯胺系彈性體,就耐熱性及剝離性的觀點而言,最佳為聚苯乙烯系彈性體。In the present invention, the elastomer is not particularly limited, and examples thereof include a block copolymer, a random copolymer, and a graft copolymer, and a block copolymer is preferred. In the case of a block copolymer, an effect of suppressing the flow of the temporarily fixed adhesive during the heating process can be suppressed, and the subsequent maintenance can be maintained during the heating process, and the peeling property is not changed after the heating process. As the type of the elastomer, an elastomer (polystyrene elastomer) containing a repeating unit derived from styrene, a polyester elastomer, a polyolefin elastomer, a polyurethane elastomer, and a poly A amide-based elastomer, a polyacryl-based elastomer, an anthrone-based elastomer, a polyimide-based elastomer, or the like. In particular, a polystyrene-based elastomer, a polyester-based elastomer, and a polyamide-based elastomer are preferable, and from the viewpoint of heat resistance and peelability, a polystyrene-based elastomer is preferable.
本發明中,彈性體較佳為氫化物。尤其較佳為聚苯乙烯系彈性體的氫化物。若彈性體為氫化物,則熱穩定性或保存穩定性提高。進而,剝離性及剝離後的接著層的清洗去除性提高。再者,所謂氫化物,是指彈性體經氫化的結構的聚合物。 彈性體較佳為自25℃起以20℃/min升溫的5%熱質量減少溫度為250℃以上,更佳為300℃以上,進而佳為350℃以上,最佳為400℃以上。另外,上限值並無特別限定,例如較佳為1000℃以下,更佳為800℃以下。根據該態樣,容易形成耐熱性優異的接著層。 本發明的彈性體較佳為具有以下性質:於將原本的大小設定為100%時,可於室溫(20℃)下藉由小的外力而變形至200%,且於解除外力時,於短時間內回到130%以下。In the present invention, the elastomer is preferably a hydride. Particularly preferred is a hydride of a polystyrene elastomer. If the elastomer is a hydride, thermal stability or storage stability is improved. Further, the peeling property and the cleaning property of the adhesive layer after peeling are improved. Further, the term "hydride" means a polymer having a structure in which an elastomer is hydrogenated. The elastomer preferably has a 5% thermal mass reduction temperature of from 20 ° C / min from 25 ° C to 250 ° C or more, more preferably 300 ° C or more, further preferably 350 ° C or more, and most preferably 400 ° C or more. Further, the upper limit is not particularly limited, and is, for example, preferably 1000 ° C or lower, more preferably 800 ° C or lower. According to this aspect, it is easy to form an adhesive layer excellent in heat resistance. The elastomer of the present invention preferably has the property that when the original size is set to 100%, it can be deformed to 200% by a small external force at room temperature (20 ° C), and when the external force is released, Return to below 130% in a short time.
<<<聚苯乙烯系彈性體>>> 聚苯乙烯系彈性體並無特別限制,可根據目的而適當選擇。例如可列舉:苯乙烯-丁二烯-苯乙烯嵌段共聚物(SBS)、苯乙烯-異戊二烯-苯乙烯嵌段共聚物(SIS)、苯乙烯-乙烯-丁烯-苯乙烯嵌段共聚物(SEBS)、苯乙烯-丁二烯-丁烯-苯乙烯共聚物(SBBS)及該些共聚物的氫化物、苯乙烯-乙烯-丁烯苯乙烯嵌段共聚物(SEBS)、苯乙烯-乙烯-丙烯-苯乙烯嵌段共聚物(SEPS)、苯乙烯-乙烯-乙烯-丙烯-苯乙烯嵌段共聚物等。<<<Polystyrene-based elastomer>>> The polystyrene-based elastomer is not particularly limited and may be appropriately selected depending on the purpose. For example, styrene-butadiene-styrene block copolymer (SBS), styrene-isoprene-styrene block copolymer (SIS), styrene-ethylene-butylene-styrene embedded Segment copolymer (SEBS), styrene-butadiene-butene-styrene copolymer (SBBS) and hydrides of the copolymers, styrene-ethylene-butylene styrene block copolymer (SEBS), Styrene-ethylene-propylene-styrene block copolymer (SEPS), styrene-ethylene-ethylene-propylene-styrene block copolymer, and the like.
聚苯乙烯系彈性體中的來源於苯乙烯的重複單元的含量較佳為10質量%~90質量%。就剝離性的觀點而言,下限值較佳為25質量%以上,更佳為51質量%以上。The content of the styrene-derived repeating unit in the polystyrene-based elastomer is preferably 10% by mass to 90% by mass. From the viewpoint of the peelability, the lower limit is preferably 25% by mass or more, and more preferably 51% by mass or more.
本發明中,聚苯乙烯系彈性體亦較佳為將於所有重複單元中以10質量%以上且50質量%以下的比例而含有來源於苯乙烯的重複單元的彈性體A、與於所有重複單元中以超過50質量%且95質量%以下的比例而含有來源於苯乙烯的重複單元的彈性體B組合使用。藉由併用彈性體A與彈性體B,具有優異的剝離性,並且基材的研磨面的平坦性(以下亦稱為平坦研磨性)良好,可有效地抑制研磨後的基材產生翹曲。可推測,可獲得此種效果的機制如下。 即,彈性體A為相對較柔軟的材料,故容易形成具有彈性的接著層。因此,於使用本發明的暫時固定接著劑來製造基材與支撐體的積層體、並對基材進行研磨而薄膜化時,即便局部地施加研磨時的壓力,接著層亦可發生彈性變形而容易地回到原本的形狀。結果,可獲得優異的平坦研磨性。另外,即便對研磨後的積層體進行加熱處理、其後冷卻,亦可藉由接著層來緩和於冷卻時所產生的內部應力,可有效地抑制翹曲的產生。 另外,所述彈性體B為相對較硬的材料,故藉由含有彈性體B,可製造剝離性優異的接著層。In the present invention, the polystyrene elastomer is preferably an elastomer A containing a repeating unit derived from styrene in a ratio of 10% by mass or more and 50% by mass or less in all the repeating units, and repeating all In the unit, the elastomer B containing a repeating unit derived from styrene in a ratio of more than 50% by mass and 95% by mass or less is used in combination. By using the elastomer A and the elastomer B in combination, it has excellent releasability, and the flatness of the polished surface of the substrate (hereinafter also referred to as flat polishing property) is good, and warpage of the substrate after polishing can be effectively suppressed. It is speculated that the mechanism by which such an effect can be obtained is as follows. That is, since the elastomer A is a relatively soft material, it is easy to form an elastic adhesive layer. Therefore, when the laminate of the substrate and the support is produced by using the temporarily fixed adhesive of the present invention, and the substrate is polished and thinned, even if the pressure at the time of polishing is locally applied, the subsequent layer may be elastically deformed. Easily return to the original shape. As a result, excellent flat abrasiveness can be obtained. Further, even if the laminated body after polishing is subjected to heat treatment and thereafter cooled, the internal stress generated during cooling can be alleviated by the adhesion layer, and the occurrence of warpage can be effectively suppressed. Further, since the elastic body B is a relatively hard material, by including the elastic body B, an adhesive layer excellent in peelability can be produced.
所述彈性體A較佳為於所有重複單元中含有13質量%~45質量%的來源於苯乙烯的重複單元,更佳為含有15質量%~40質量%。根據該態樣,可獲得更優異的平坦研磨性。進而,可有效地抑制研磨後的基材產生翹曲。 彈性體A的硬度較佳為20~82,更佳為60~79。再者,硬度為依據日本工業標準(Japanese Industrial Standards,JIS)K6253的方法利用A型硬度計(Durometer)測定的值。The elastomer A preferably contains 13% by mass to 45% by mass of repeating units derived from styrene in all repeating units, more preferably 15% by mass to 40% by mass. According to this aspect, more excellent flat abrasiveness can be obtained. Further, warpage of the substrate after polishing can be effectively suppressed. The hardness of the elastomer A is preferably from 20 to 82, more preferably from 60 to 79. Further, the hardness is a value measured by a type A durometer according to the method of Japanese Industrial Standards (JIS) K6253.
所述彈性體B較佳為於所有重複單元中含有55質量%~90質量%的來源於苯乙烯的重複單元,更佳為含有60質量%~80質量%。根據該態樣,可更有效地提高剝離性。 彈性體B的硬度較佳為83~100,更佳為90~99。The elastomer B preferably contains 55 to 90% by mass of a repeating unit derived from styrene in all repeating units, more preferably 60% by mass to 80% by mass. According to this aspect, the peeling property can be more effectively improved. The hardness of the elastomer B is preferably from 83 to 100, more preferably from 90 to 99.
所述彈性體A與所述彈性體B之質量比較佳為彈性體A:彈性體B=5:95~95:5,更佳為10:90~80:20,最佳為15:85~60:40。若為所述範圍,則可更有效地獲得上文所述的效果。The quality of the elastomer A and the elastomer B is preferably elastomer A: elastomer B = 5: 95 to 95: 5, more preferably 10: 90 to 80: 20, most preferably 15: 85 - 60:40. If it is the range, the effects described above can be obtained more effectively.
聚苯乙烯系彈性體較佳為苯乙烯與其他樹脂的嵌段共聚物,更佳為單末端或兩末端為苯乙烯的嵌段共聚物,尤佳為兩末端為苯乙烯的嵌段共聚物。若將聚苯乙烯系彈性體的兩端設定為苯乙烯的嵌段共聚物(來源於苯乙烯的重複單元),則有熱穩定性進一步提高的傾向。其原因在於:來源於耐熱性高的苯乙烯的重複單元存在於末端。尤其藉由來源於苯乙烯的重複單元的嵌段部位為反應性的聚苯乙烯系硬嵌段,有耐熱性、耐化學品性更優異的傾向而較佳。另外,可認為若將該些彈性體設為嵌段共聚物,則於200℃以上將進行硬嵌段(hard block)與軟嵌段(soft block)的相分離。可認為該相分離的形狀有助於抑制元件晶圓的基板表面產生凹凸。此外,此種樹脂就於溶劑中的溶解性及對抗蝕劑溶劑的耐性的觀點而言亦更佳。 另外,若聚苯乙烯系彈性體為氫化物,則對熱的穩定性提高,不易引起分解或聚合等變質。進而,就於溶劑中的溶解性及對抗蝕劑溶劑的耐性的觀點而言亦更佳。 關於聚苯乙烯系彈性體的不飽和雙鍵量,就加熱步驟後的剝離性的觀點而言,相對於聚苯乙烯系彈性體每1 g,較佳為小於15 mmol,更佳為小於5 mmol,最佳為小於0.5 mmol。再者,此處所謂不飽和雙鍵量,不包括來源於苯乙烯的苯環內的不飽和雙鍵。不飽和雙鍵量可藉由核磁共振(Nuclear Magnetic Resonance,NMR)測定而算出。The polystyrene elastomer is preferably a block copolymer of styrene and other resins, more preferably a block copolymer having a single terminal or a terminal styrene, and particularly preferably a block copolymer having styrene at both ends. . When both ends of the polystyrene elastomer are set as a block copolymer of styrene (a repeating unit derived from styrene), thermal stability tends to be further improved. The reason for this is that a repeating unit derived from styrene having high heat resistance exists at the terminal. In particular, a block portion derived from a repeating unit derived from styrene is a reactive polystyrene-based hard block, and is preferably more excellent in heat resistance and chemical resistance. Further, it is considered that when the elastomer is a block copolymer, phase separation between a hard block and a soft block is performed at 200 ° C or higher. It is considered that the shape of the phase separation contributes to suppression of unevenness on the surface of the substrate of the element wafer. Further, such a resin is also more preferable from the viewpoints of solubility in a solvent and resistance to a resist solvent. Further, when the polystyrene elastomer is a hydride, the stability to heat is improved, and deterioration such as decomposition or polymerization is less likely to occur. Further, it is also preferable from the viewpoints of solubility in a solvent and resistance to a resist solvent. The amount of the unsaturated double bond of the polystyrene-based elastomer is preferably less than 15 mmol, more preferably less than 5, per 1 g of the polystyrene-based elastomer from the viewpoint of the releasability after the heating step. Mmmol, preferably less than 0.5 mmol. Further, the amount of the unsaturated double bond herein does not include the unsaturated double bond in the benzene ring derived from styrene. The amount of unsaturated double bonds can be calculated by nuclear magnetic resonance (NMR) measurement.
再者,本說明書中所謂「來源於苯乙烯的重複單元」,是指將苯乙烯或苯乙烯衍生物聚合時聚合物所含的來源於苯乙烯的構成單元,亦可具有取代基。苯乙烯衍生物例如可列舉:α-甲基苯乙烯、3-甲基苯乙烯、4-丙基苯乙烯、4-環己基苯乙烯等。取代基例如可列舉:碳數1~5的烷基、碳數1~5的烷氧基、碳數1~5的烷氧基烷基、乙醯氧基、羧基等。In the present specification, the term "repeating unit derived from styrene" means a structural unit derived from styrene contained in a polymer when styrene or a styrene derivative is polymerized, and may have a substituent. Examples of the styrene derivative include α-methylstyrene, 3-methylstyrene, 4-propylstyrene, and 4-cyclohexylstyrene. Examples of the substituent include an alkyl group having 1 to 5 carbon atoms, an alkoxy group having 1 to 5 carbon atoms, an alkoxyalkyl group having 1 to 5 carbon atoms, an ethoxy group, and a carboxyl group.
聚苯乙烯系彈性體的市售品例如可列舉:塔釜普蘭(Tufprene)A、塔釜普蘭(Tufprene)125、塔釜普蘭(Tufprene)126S、索爾普蘭(Solprene)T、阿薩普蘭(Asaprene)T-411、阿薩普蘭(Asaprene)T-432、阿薩普蘭(Asaprene)T-437、阿薩普蘭(Asaprene)T-438、阿薩普蘭(Asaprene)T-439、塔釜泰克(Tuftec)H1272、塔釜泰克(Tuftec)P1500、塔釜泰克(Tuftec)H1052、塔釜泰克(Tuftec)H1062、塔釜泰克(Tuftec)M1943、塔釜泰克(Tuftec)M1911、塔釜泰克(Tuftec)H1041、塔釜泰克(Tuftec)MP10、塔釜泰克(Tuftec)M1913、塔釜泰克(Tuftec)H1051、塔釜泰克(Tuftec)H1053、塔釜泰克(Tuftec)P2000、塔釜泰克(Tuftec)H1043(以上為旭化成(股)製造),彈性體AR-850C、彈性體AR815C、彈性體AR-840C、彈性體AR-830C、彈性體AR860C、彈性體AR-875C、彈性體AR-885C、彈性體AR-SC-15、彈性體AR-SC-0、彈性體AR-SC-5、彈性體AR-710、彈性體AR-SC-65、彈性體AR-SC-30、彈性體AR-SC-75、彈性體AR-SC-45、彈性體AR-720、彈性體AR-741、彈性體AR-731、彈性體AR-750、彈性體AR-760、彈性體AR-770、彈性體AR-781、彈性體AR-791、彈性體AR-FL-75N、彈性體AR-FL-85N、彈性體AR-FL-60N、彈性體AR-1050、彈性體AR-1060、彈性體AR-1040(亞龍化成(Aron Kasei)製造)、科騰(Kraton)D1111、科騰(Kraton)D1113、科騰(Kraton)D1114、科騰(Kraton)D1117、科騰(Kraton)D1119、科騰(Kraton)D1124、科騰(Kraton)D1126、科騰(Kraton)D1161、科騰(Kraton)D1162、科騰(Kraton)D1163、科騰(Kraton)D1164、科騰(Kraton)D1165、科騰(Kraton)D1183、科騰(Kraton)D1193、科騰(Kraton)DX406、科騰(Kraton)D4141、科騰(Kraton)D4150、科騰(Kraton)D4153、科騰(Kraton)D4158、科騰(Kraton)D4270、科騰(Kraton)D 4271、科騰(Kraton)D 4433、科騰(Kraton)D 1170、科騰(Kraton)D 1171、科騰(Kraton)D 1173、卡里弗萊克斯(Cariflex)IR0307、卡里弗萊克斯(Cariflex)IR 0310、卡里弗萊克斯(Cariflex)IR 0401、科騰(Kraton)D0242、科騰(Kraton)D1101、科騰(Kraton)D1102、科騰(Kraton)D1116、科騰(Kraton)D1118、科騰(Kraton)D1133、科騰(Kraton)D1152、科騰(Kraton)D1153、科騰(Kraton)D1155、科騰(Kraton)D1184、科騰(Kraton)D1186、科騰(Kraton)D1189、科騰(Kraton)D1191、科騰(Kraton)D1192、科騰(Kraton)DX405、科騰(Kraton)DX408、科騰(Kraton)DX410、科騰(Kraton)DX414、科騰(Kraton)DX415、科騰(Kraton)A1535、科騰(Kraton)A1536、科騰(Kraton)FG1901、科騰(Kraton)FG1924、科騰(Kraton)G1640、科騰(Kraton)G1641、科騰(Kraton)G1642、科騰(Kraton)G1643、科騰(Kraton)G1645、科騰(Kraton)G1633、科騰(Kraton)G1650、科騰(Kraton)G1651、科騰(Kraton)G1652、科騰(Kraton)G1654、科騰(Kraton)G1657、科騰(Kraton)G1660、科騰(Kraton)G1726、科騰(Kraton)G1701、科騰(Kraton)G1702、科騰(Kraton)G1730、科騰(Kraton)G1750、科騰(Kraton)G1765、科騰(Kraton)G4609、科騰(Kraton)G4610(科騰(Kraton)製造),TR2000、TR2001、TR2003、TR2250、TR2500、TR2601、TR2630、TR2787、TR2827、TR1086、TR1600、SIS5002、SIS5200、SIS5250、SIS5405、SIS5505、代那隆(Dynaron)6100P、代那隆(Dynaron)4600P、代那隆(Dynaron)6200P、代那隆(Dynaron)4630P、代那隆(Dynaron)8601P、代那隆(Dynaron)8630P、代那隆(Dynaron)8600P、代那隆(Dynaron)8903P、代那隆(Dynaron)6201B、代那隆(Dynaron)1321P、代那隆(Dynaron)1320P、代那隆(Dynaron)2324P、代那隆(Dynaron)9901P(捷時雅(JSR)(股)製造),電化STR(Denka STR)系列(電氣化學工業(股)製造),可因塔克(Quintac)3520、可因塔克(Quintac)3433N、可因塔克(Quintac)3421、可因塔克(Quintac)3620、可因塔克(Quintac)3450、可因塔克(Quintac)3460(日本瑞翁(Zeon)製造),TPE-SB系列(住友化學(股)製造),拉巴隆(Rabalon)系列(三菱化學(股)製造),賽普頓(Septon)1001、賽普頓(Septon)8004、賽普頓(Septon)4033、賽普頓(Septon)2104、賽普頓(Septon)8007、賽普頓(Septon)2007、賽普頓(Septon)2004、賽普頓(Septon)2063、賽普頓(Septon)HG252、賽普頓(Septon)8076、賽普頓(Septon)2002、賽普頓(Septon)1020、賽普頓(Septon)8104、賽普頓(Septon)2005、賽普頓(Septon)2006、賽普頓(Septon)4055、賽普頓(Septon)4044、賽普頓(Septon)4077、賽普頓(Septon)4099、賽普頓(Septon)8006、賽普頓(Septon)V9461、賽普頓(Septon)V9475、賽普頓(Septon)V9827、海布拉(Hybrar)7311、海布拉(Hybrar)7125、海布拉(Hybrar)5127、海布拉(Hybrar)5125(以上為可樂麗(Kuraray)製造),蘇米弗萊克斯(Sumiflex)(住友電木(Sumitomo Bakelite)(股)製造),萊奧斯托馬(Leostomer)、愛克提馬(Actimer)(以上為理研乙烯基工業製造)等。Commercial products of the polystyrene elastomer include, for example, Tufprene A, Tufprene 125, Tufprene 126S, Solprene T, and Asapram ( Asaprene) T-411, Asaprene T-432, Asaprene T-437, Asaprene T-438, Asaprene T-439, Tacitac ( Tuftec) H1272, Tuftec P1500, Tuftec H1052, Tuftec H1062, Tuftec M1943, Tuftec M1911, Tuftec H1041, Tuftec MP10, Tuftec M1913, Tuftec H1051, Tuftec H1053, Tuftec P2000, Tuftec H1043 ( The above is manufactured by Asahi Kasei Co., Ltd., elastomer AR-850C, elastomer AR815C, elastomer AR-840C, elastomer AR-830C, elastomer AR860C, elastomer AR-875C, elastomer AR-885C, elastomer AR -SC-15, elastomer AR-SC-0, elastomer AR-SC-5, elastic AR-710, elastomer AR-SC-65, elastomer AR-SC-30, elastomer AR-SC-75, elastomer AR-SC-45, elastomer AR-720, elastomer AR-741, elastomer AR-731, elastomer AR-750, elastomer AR-760, elastomer AR-770, elastomer AR-781, elastomer AR-791, elastomer AR-FL-75N, elastomer AR-FL-85N, Elastomer AR-FL-60N, elastomer AR-1050, elastomer AR-1060, elastomer AR-1040 (manufactured by Aron Kasei), Kraton D1111, Kraton D1113, Kraton D1114, Kraton D1117, Kraton D1119, Kraton D1124, Kraton D1126, Kraton D1161, Kraton D1162 Kraton D1163, Kraton D1164, Kraton D1165, Kraton D1183, Kraton D1193, Kraton DX406, Kraton D4141, Kraton (Kraton) D4150, Kraton D4153, Kraton D4158, Kraton D4270, Kraton D 4271, Kraton D 4433, Kraton D 1170, Branch (Kraton) D 1171, Kraton D 1173, Cariflex IR0307, Cariflex IR 0310, Cariflex IR 0401, Kraton ) D0242, Kraton D1101, Kraton D1102, Kraton D1116, Kraton D1118, Kraton D1133, Kraton D1152, Kraton D1153, Kraton D1155, Kraton D1184, Kraton D1186, Kraton D1189, Kraton D1191, Kraton D1192, Kraton DX405 Kraton DX408, Kraton DX410, Kraton DX414, Kraton DX415, Kraton A1535, Kraton A1536, Kraton FG1901 Kraton FG1924, Kraton G1640, Kraton G1641, Kraton G1642, Kraton G1643, Kraton G1645, Kraton G1633, Branch Kraton G1650, Kraton G1651, Kraton G1652, Kraton G1654, Kraton G1657, Kraton G1660, Kraton G1726, Kraton G1701, Kraton G1702, Kraton G1730 Kraton G1750, Kraton G1765, Kraton G4609, Kraton G4610 (made by Kraton), TR2000, TR2001, TR2003, TR2250, TR2500, TR2601, TR2630 , TR2787, TR2827, TR1086, TR1600, SIS5002, SIS5200, SIS5250, SIS5405, SIS5505, Dynaron 6100P, Dynaron 4600P, Dynaron 6200P, Dynaron 4630P , Dynaron 8601P, Dynaron 8630P, Dynaron 8600P, Dynaron 8903P, Dynaron 6201B, Dynaron 1321P, Generation Dynaron 1320P, Dynaron 2324P, Dynaron 9901P (made by JSR), Electrochemical STR (Denka STR) series (Electrical Chemical Industry) ), Quintac 3 520, Quintac 3433N, Quintac 3421, Quintac 3620, Quintac 3450, Quintac 3460 (Japan Ryan) (Zeon) manufacturing, TPE-SB series (manufactured by Sumitomo Chemical Co., Ltd.), Rabalon series (manufactured by Mitsubishi Chemical Corporation), Septon 1001, Septon 8004, Septon 4033, Septon 2104, Septon 8007, Septon 2007, Septon 2004, Septon 2063, Saip Septon HG252, Septon 8076, Septon 2002, Septon 1020, Septon 8104, Septon 2005, Saipton ( Septon) 2006, Septon 4055, Septon 4044, Septon 4077, Septon 4099, Septon 8006, Septon V9461, Septon V9475, Septon V9827, Hybrar 7311, Haibra Hybrar) 7125, Hybrar 5127, Hybrar 5125 (above made by Kuraray), Sumiflex (Sumitomo Bakelite) ), Leostomer, Actimer (above the Riken vinyl industry).
<<<聚酯系彈性體>>> 聚酯系彈性體並無特別限制,可根據目的而適當選擇。例如可列舉使二羧酸或其衍生物與二醇化合物或其衍生物進行縮聚所得的聚酯系彈性體。 二羧酸例如可列舉:對苯二甲酸、間苯二甲酸、萘二羧酸等芳香族二羧酸及該些二羧酸的芳香核的氫原子經甲基、乙基、苯基等取代而成的芳香族二羧酸,己二酸、癸二酸、十二烷二羧酸等碳數2~20的脂肪族二羧酸,及環己烷二羧酸等脂環式二羧酸等。該些二羧酸可單獨使用一種,亦可併用兩種以上。 二醇化合物例如可列舉:乙二醇、1,3-丙二醇、1,4-丁二醇、1,6-己二醇、1,10-癸二醇、1,4-環己二醇等脂肪族二醇,脂環式二醇,下述結構式所表示的二元酚等。<<<Polyester-based elastomer>>> The polyester-based elastomer is not particularly limited and may be appropriately selected depending on the purpose. For example, a polyester-based elastomer obtained by polycondensing a dicarboxylic acid or a derivative thereof with a diol compound or a derivative thereof can be mentioned. Examples of the dicarboxylic acid include an aromatic dicarboxylic acid such as terephthalic acid, isophthalic acid or naphthalene dicarboxylic acid, and a hydrogen atom of an aromatic nucleus of the dicarboxylic acid is replaced by a methyl group, an ethyl group or a phenyl group. An aromatic dicarboxylic acid, an aliphatic dicarboxylic acid having 2 to 20 carbon atoms such as adipic acid, sebacic acid or dodecane dicarboxylic acid, and an alicyclic dicarboxylic acid such as cyclohexane dicarboxylic acid Wait. These dicarboxylic acids may be used alone or in combination of two or more. Examples of the diol compound include ethylene glycol, 1,3-propanediol, 1,4-butanediol, 1,6-hexanediol, 1,10-nonanediol, and 1,4-cyclohexanediol. An aliphatic diol or an alicyclic diol, a dihydric phenol represented by the following structural formula, or the like.
[化2] [Chemical 2]
所述式中,YDO 表示碳原子數1~10的伸烷基、碳原子數4~8的伸環烷基、-O-、-S-及-SO2 -的任一個,或表示苯環彼此的直接鍵結(單鍵)。RDO1 及RDO2 分別獨立地表示鹵素原子或碳原子數1~12的烷基。pdo1 及pdo2 分別獨立地表示0~4的整數,ndo1 表示0或1。In the formula, Y DO represents any alkyl group having 1 to 10 carbon atoms, a cycloalkyl group having 4 to 8 carbon atoms, -O-, -S- and -SO 2 -, or benzene Direct bonding of the rings to each other (single bond). R DO1 and R DO2 each independently represent a halogen atom or an alkyl group having 1 to 12 carbon atoms. p do1 and p do2 each independently represent an integer of 0 to 4, and n do1 represents 0 or 1.
聚酯系彈性體的具體例可列舉:雙酚A、雙-(4-羥基苯基)甲烷、雙-(4-羥基-3-甲基苯基)丙烷、間苯二酚等。該些聚酯系彈性體可單獨使用一種,亦可併用兩種以上。 另外,亦可使用以芳香族聚酯(例如聚對苯二甲酸丁二酯)部分作為硬段(hard segment)成分、以脂肪族聚酯(例如聚四亞甲基二醇)部分作為軟段(soft segment)成分的多嵌段共聚物作為聚酯系彈性體。多嵌段共聚物中,可根據硬段與軟段的種類、比率及分子量的差異而列舉各種級別(grade)。具體例可列舉:海翠(Hytrel)(杜邦-東麗(Dupont-Toray)(股)製造),佩爾普蘭(Pelprene)(東洋紡績(股)製造),普利馬羅(Primalloy)(三菱化學製造),奴貝蘭(Nouvelan)(帝人化成製造),艾斯佩爾(Espel)1612、艾斯佩爾(Espel)1620(日立化成工業(股)製造)等。Specific examples of the polyester elastomer include bisphenol A, bis-(4-hydroxyphenyl)methane, bis-(4-hydroxy-3-methylphenyl)propane, and resorcin. These polyester elastomers may be used alone or in combination of two or more. In addition, it is also possible to use an aromatic polyester (for example, polybutylene terephthalate) portion as a hard segment component and an aliphatic polyester (for example, polytetramethylene glycol) portion as a soft segment. A multi-block copolymer of a (soft segment) component is used as a polyester elastomer. In the multi-block copolymer, various grades can be listed depending on the type, ratio, and molecular weight of the hard segment and the soft segment. Specific examples include: Hytrel (made by DuPont-Toray), Pelprene (made by Toyobo Co., Ltd.), Primalloy (Mitsubishi) Chemical manufacturing), Nouvelan (manufactured by Teijin Chemical Co., Ltd.), Espel 1612, Espel 1620 (manufactured by Hitachi Chemical Co., Ltd.), etc.
<<<聚烯烴系彈性體>>> 聚烯烴系彈性體並無特別限制,可根據目的而適當選擇。例如可列舉:乙烯、丙烯、1-丁烯、1-己烯、4-甲基-戊烯等碳數2~20的α-烯烴的共聚物等。例如可列舉乙烯-丙烯共聚物(EPR)、乙烯-丙烯-二烯共聚物(EPDM)等。另外可列舉:二環戊二烯、1,4-己二烯、環辛二烯、亞甲基降冰片烯、亞乙基降冰片烯、丁二烯、異戊二烯等碳數2~20的非共軛二烯與α-烯烴的共聚物等。另外可列舉:於丁二烯-丙烯腈共聚物上共聚合甲基丙烯酸而成的羧基改質腈橡膠。具體可列舉:乙烯·α-烯烴共聚物橡膠、乙烯·α-烯烴·非共軛二烯共聚物橡膠、丙烯·α-烯烴共聚物橡膠、丁烯·α-烯烴共聚物橡膠等。 市售品可列舉:米拉斯托馬(Milastomer)(三井化學(股)製造)、賽墨蘭(Thermorun)(三菱化學製造)、愛克賽特(EXACT)(艾克森(Exxon)化學製造)、英佳吉(ENGAGE)(陶氏化學(The Dow Chemical)製造)、艾斯伯萊克斯(Espolex)(住友化學製造)、沙林(Sarlink)(東洋紡製造)、紐康(Newcon)(日本聚丙烯(Polypro)製造)、愛克賽林(EXCELINK)(捷時雅(JSR)製造)等。<<<Polyolefin-based elastomer>>> The polyolefin-based elastomer is not particularly limited and may be appropriately selected depending on the purpose. For example, a copolymer of an α-olefin having 2 to 20 carbon atoms such as ethylene, propylene, 1-butene, 1-hexene or 4-methyl-pentene can be mentioned. For example, an ethylene-propylene copolymer (EPR), an ethylene-propylene-diene copolymer (EPDM), etc. are mentioned. Further, examples thereof include carbon number of dicyclopentadiene, 1,4-hexadiene, cyclooctadiene, methylene norbornene, ethylidene norbornene, butadiene, and isoprene. a copolymer of 20 non-conjugated diene and an α-olefin, and the like. Further, a carboxyl-modified nitrile rubber obtained by copolymerizing methacrylic acid on a butadiene-acrylonitrile copolymer can be mentioned. Specific examples thereof include ethylene·α-olefin copolymer rubber, ethylene·α-olefin·non-conjugated diene copolymer rubber, propylene·α-olefin copolymer rubber, and butene·α-olefin copolymer rubber. Commercially available products include: Milastomer (manufactured by Mitsui Chemicals Co., Ltd.), Thermorun (Mitsubishi Chemical), and EXACT (Exxon Chemicals) Manufacturing), ENGAGE (made by The Dow Chemical), Espolex (made by Sumitomo Chemical), Sarlink (made by Toyobo), Newcon (Newcon) Made in Japan by Polypro), EXCELINK (made by JSR), etc.
<<<聚胺基甲酸酯系彈性體>>> 聚胺基甲酸酯系彈性體並無特別限制,可根據目的而適當選擇。例如可列舉:含有包含低分子的二醇及二異氰酸酯的硬段、與包含高分子(長鏈)二醇及二異氰酸酯的軟段的結構單元的彈性體等。 高分子(長鏈)二醇可列舉:聚丙二醇、聚四亞甲基氧化物、聚(1,4-伸丁基己二酸酯)、聚(伸乙基·1,4-伸丁基己二酸酯)、聚己內酯、聚(1,6-伸己基碳酸酯)、聚(1,6-伸己基·伸新戊基己二酸酯)等。高分子(長鏈)二醇的數量平均分子量較佳為500~10,000。 低分子的二醇可使用乙二醇、丙二醇、1,4-丁二醇、雙酚A等短鏈二醇。短鏈二醇的數量平均分子量較佳為48~500。 聚胺基甲酸酯系彈性體的市售品可列舉:潘德克斯(PANDEX)T-2185、潘德克斯(PANDEX)T-2983N(迪愛生(DIC)(股)製造),美拉龍(Miractran)(日本美拉龍(Miractran)製造),愛拉絲托蘭(Elastollan)(巴斯夫(BASF)製造),賴薩明(Resamine)(大日精化工業製造),佩萊散(Pellethane)(陶氏化學(The Dow Chemical)製造),愛昂來巴(Ironrubber)(諾克(NOK)公司製造),莫比龍(Mobilon)(日清紡化學(Nisshinbo Chemical)製造)等。<<<Polyurethane-based elastomer>>> The polyurethane-based elastomer is not particularly limited and may be appropriately selected depending on the purpose. For example, an elastomer including a hard segment containing a low molecular weight diol and a diisocyanate, and a structural unit containing a soft segment of a polymer (long-chain) diol and a diisocyanate may be mentioned. Examples of the polymer (long-chain) diol include polypropylene glycol, polytetramethylene oxide, poly(1,4-butylene adipate), and poly(extended ethyl 1,4-butylene). Adipate), polycaprolactone, poly(1,6-extended hexyl carbonate), poly(1,6-extension hexyl neopentyl adipate), and the like. The number average molecular weight of the polymer (long-chain) diol is preferably from 500 to 10,000. As the low molecular weight diol, a short chain diol such as ethylene glycol, propylene glycol, 1,4-butanediol or bisphenol A can be used. The number average molecular weight of the short-chain diol is preferably from 48 to 500. Commercial products of the polyurethane elastomers include PANDEX T-2185, PANDEX T-2983N (made by DiCai (DIC)), and Miractran (Miractran). ) (made by Miractran, Japan), Elastollan (made by BASF), Resamine (made by Daiichi Seiki Co., Ltd.), Pellethane (Dow) Chemical (made by The Dow Chemical), Ironrubber (manufactured by NOK), Mobilon (manufactured by Nisshinbo Chemical), and the like.
<<<聚醯胺系彈性體>>> 聚醯胺系彈性體並無特別限制,可根據目的而適當選擇。例如可列舉:將聚醯胺-6、聚醯胺-11、聚醯胺-12等聚醯胺用於硬段且將聚氧乙烯、聚氧丙烯、聚四亞甲基二醇等聚醚及/或聚酯用於軟段的彈性體等。該彈性體大致分為聚醚嵌段醯胺型、聚醚酯嵌段醯胺型這兩種。 市售品可列舉:優貝(UBE)聚醯胺彈性體、優貝斯達(UBESTA)XPA(宇部興產(股)製造),帶阿米德(Daiamide)(大賽璐-贏創(Daicel-Evonic)(股)製造),佩巴克斯(PEBAX)(阿科瑪(ARKEMA)公司製造),葛麗倫(Grilon)ELX(日本艾曼斯(EMS-Group Japan)(股)製造),諾瓦米德(Novamid)(三菱化學(股)製造),葛麗拉克斯(Grelax)(東洋紡製造),聚醚酯醯胺PA-200、聚醚酯醯胺PA-201、聚醚酯醯胺TPAE-12、聚醚酯醯胺TPAE-32、聚酯醯胺TPAE-617、聚酯醯胺TPAE-617C(T&K托卡(T&K TOKA)(股)製造)等。<<<Polyurethane-based elastomer>>> The polyamine-based elastomer is not particularly limited and may be appropriately selected depending on the purpose. For example, polyamines such as polyamide-6, polyamido-11, and polyamido-12 are used for the hard segment, and polyethers such as polyoxyethylene, polyoxypropylene, and polytetramethylene glycol are used. And/or polyester for elastomers of soft segments, and the like. The elastomer is roughly classified into two types: a polyether block guanamine type and a polyether ester block guanamine type. Commercially available products include: Ube Polyurethane Elastomer, UbeSTA XPA (made by Ube Industries, Ltd.), with Daiamide (Daicel-Daicel- Evonic), PEBAX (made by Arkema), Grilon ELX (made by EMS-Group Japan), Novamy Novamid (manufactured by Mitsubishi Chemical Co., Ltd.), Grelax (manufactured by Toyobo Co., Ltd.), polyether ester decylamine PA-200, polyether ester decylamine PA-201, polyether ester guanamine TPAE- 12. Polyether ester decylamine TPAE-32, polyester decylamine TPAE-617, polyester decylamine TPAE-617C (manufactured by T&K TOKA).
<<<聚丙烯酸系彈性體>>> 聚丙烯酸系彈性體並無特別限制,可根據目的而適當選擇。例如可列舉:以丙烯酸乙酯、丙烯酸丁酯、丙烯酸甲氧基乙酯、丙烯酸乙氧基乙酯等丙烯酸酯作為主成分的聚丙烯酸系彈性體,或丙烯酸酯與甲基丙烯酸縮水甘油酯、烯丙基縮水甘油醚等。進而可列舉將丙烯腈或乙烯等交聯點單體共聚合而成的聚丙烯酸系彈性體等。具體可列舉:丙烯腈-丙烯酸丁酯共聚物、丙烯腈-丙烯酸丁酯-丙烯酸乙酯共聚物、丙烯腈-丙烯酸丁酯-甲基丙烯酸縮水甘油酯共聚物等。<<<Polyacrylic Elastomer>>> The polyacrylic elastomer is not particularly limited and may be appropriately selected depending on the purpose. For example, a polyacrylic-based elastomer containing acrylate such as ethyl acrylate, butyl acrylate, methoxyethyl acrylate or ethoxyethyl acrylate as a main component, or acrylate and glycidyl methacrylate, Allyl glycidyl ether and the like. Further, a polyacrylic elastomer obtained by copolymerizing a crosslinking point monomer such as acrylonitrile or ethylene may be mentioned. Specific examples thereof include an acrylonitrile-butyl acrylate copolymer, an acrylonitrile-butyl acrylate-ethyl acrylate copolymer, an acrylonitrile-butyl acrylate-glycidyl methacrylate copolymer, and the like.
<<<矽酮系彈性體>>> 矽酮系彈性體並無特別限制,可根據目的而適當選擇。例如可列舉:以有機聚矽氧烷作為主成分的矽酮系彈性體,且其為聚二甲基矽氧烷系、聚甲基苯基矽氧烷系、聚二苯基矽氧烷等。市售品的具體例可列舉:KE系列(信越化學工業(股)製造)、SE系列、CY系列、SH系列(以上為東麗道康寧矽酮(Toray-Dow corning silicone)(股)製造)等。<<<Anthrone-based elastomer>>> The anthrone-based elastomer is not particularly limited and may be appropriately selected depending on the purpose. For example, an anthrone-based elastomer containing a polyorganosiloxane as a main component, which is a polydimethylsiloxane, a polymethylphenyloxane, a polydiphenylsiloxane or the like, may be mentioned. . Specific examples of the commercially available product include KE series (manufactured by Shin-Etsu Chemical Co., Ltd.), SE series, CY series, and SH series (the above is manufactured by Toray-Dow corning silicone). .
<<<其他彈性體>>> 本發明中,可使用經橡膠改質的環氧樹脂(環氧系彈性體)作為彈性體。環氧系彈性體例如是藉由以下方式而獲得:利用兩末端羧酸改質型丁二烯-丙烯腈橡膠、末端胺基改質矽酮橡膠等,將雙酚F型環氧樹脂、雙酚A型環氧樹脂、水楊醛型環氧樹脂、苯酚酚醛清漆型環氧樹脂或甲酚酚醛清漆型環氧樹脂的一部分或全部的環氧基加以改質。<<<Other Elastomers>>> In the present invention, a rubber-modified epoxy resin (epoxy elastomer) can be used as the elastomer. The epoxy-based elastomer is obtained, for example, by using a bisphenol F-type epoxy resin or a double-end carboxylic acid-modified butadiene-acrylonitrile rubber, a terminal amine-based modified fluorenone rubber, or the like. Some or all of the epoxy groups of the phenol A type epoxy resin, the salicylaldehyde type epoxy resin, the phenol novolak type epoxy resin, or the cresol novolak type epoxy resin are modified.
相對於除了溶劑以外的暫時固定接著劑的質量,本發明的暫時固定接著劑中的彈性體的含量較佳為50.00質量%~99.99質量%,更佳為70.00質量%~99.99質量%,尤佳為88.00質量%~99.99質量%。若彈性體的含量為所述範圍,則接著性及剝離性優異。 另外,本發明的暫時固定接著劑中的彈性體亦可為多種的組合。 另外,本發明的暫時固定接著劑中,氟系液體狀化合物與彈性體以質量比計而較佳為氟系液體狀化合物:彈性體=0.001:99.999~10:90.00,更佳為0.001:99.999~5:95.00,進而佳為0.010:99.99~5:95.00。The content of the elastomer in the temporarily fixed adhesive of the present invention is preferably from 50.00% by mass to 99.99% by mass, more preferably from 70.00% by mass to 99.99% by mass, based on the mass of the temporarily fixed adhesive other than the solvent. It is 88.00% by mass to 99.99% by mass. When the content of the elastomer is in the above range, the adhesion and the releasability are excellent. Further, the elastomer in the temporarily fixed adhesive of the present invention may be in various combinations. Further, in the temporarily fixed adhesive of the present invention, the fluorine-based liquid compound and the elastomer are preferably a fluorine-based liquid compound by mass ratio: elastomer = 0.001:99.999 to 10:90.00, more preferably 0.001:99.999. ~5:95.00, and then the best is 0.010:99.99~5:95.00.
<自由基聚合性化合物> 本發明的暫時固定接著劑較佳為亦含有自由基聚合性化合物。藉由使用含有自由基聚合性化合物的暫時固定接著劑,容易抑制加熱時的接著層的流動變形。因此,例如於對基材經研磨後的積層體進行加熱處理的情形等時,可抑制加熱時的接著層的流動變形,可有效地抑制翹曲的產生。另外,可形成具有硬度的接著層,故即便於基材的研磨時局部施加壓力,接著層亦不易變形,平坦研磨性優異。<Radical Polymerizable Compound> The temporarily fixed adhesive of the present invention preferably further contains a radical polymerizable compound. By using a temporarily fixed adhesive containing a radical polymerizable compound, flow deformation of the adhesive layer during heating can be easily suppressed. Therefore, for example, when the laminated body after polishing the substrate is subjected to heat treatment or the like, flow deformation of the adhesive layer during heating can be suppressed, and occurrence of warpage can be effectively suppressed. Further, since an adhesive layer having hardness can be formed, even if a pressure is locally applied during polishing of the substrate, the subsequent layer is less likely to be deformed, and the flatness is excellent.
本發明中,自由基聚合性化合物為具有自由基聚合性基的化合物,且可使用可藉由自由基而聚合的公知的自由基聚合性化合物。此種化合物於產業領域中已廣為人知,本發明中可無特別限定地使用該些化合物。該些化合物例如可為單體、預聚物、寡聚物或該等的混合物以及該等的多聚物等化學形態的任一種。In the present invention, the radically polymerizable compound is a compound having a radical polymerizable group, and a known radically polymerizable compound which can be polymerized by a radical can be used. Such a compound is widely known in the industrial field, and these compounds can be used without particular limitation in the present invention. These compounds may be, for example, any of a monomer, a prepolymer, an oligomer, or a mixture thereof, and a chemical form such as the above.
本發明中,單體型的自由基聚合性化合物(以下亦稱為聚合性單體)為與高分子化合物不同的化合物。聚合性單體典型而言為低分子化合物,較佳為分子量2000以下的低分子化合物,更佳為分子量1500以下的低分子化合物,進而佳為分子量900以下的低分子化合物。再者,聚合性單體的分子量通常為100以上。 另外,寡聚物型的自由基聚合性化合物(以下亦稱為聚合性寡聚物)典型而言為分子量相對較低的聚合物,較佳為10個至100個聚合性單體鍵結而成的聚合物。關於分子量,由凝膠滲透層析(GPC)法所得的聚苯乙烯換算的重量平均分子量較佳為2000~20000,更佳為2000~15000,最佳為2000~10000。In the present invention, the monomeric radical polymerizable compound (hereinafter also referred to as a polymerizable monomer) is a compound different from the polymer compound. The polymerizable monomer is typically a low molecular compound, preferably a low molecular weight compound having a molecular weight of 2,000 or less, more preferably a low molecular weight compound having a molecular weight of 1,500 or less, and further preferably a low molecular weight compound having a molecular weight of 900 or less. Further, the molecular weight of the polymerizable monomer is usually 100 or more. Further, the oligomer-type radically polymerizable compound (hereinafter also referred to as a polymerizable oligomer) is typically a polymer having a relatively low molecular weight, preferably 10 to 100 polymerizable monomers are bonded thereto. The resulting polymer. The molecular weight, the polystyrene-equivalent weight average molecular weight obtained by the gel permeation chromatography (GPC) method is preferably from 2,000 to 20,000, more preferably from 2,000 to 15,000, most preferably from 2,000 to 10,000.
本發明中的自由基聚合性化合物的官能基數是指一分子中的自由基聚合性基的個數。所謂自由基聚合性基,是指可藉由光化射線、放射線或自由基的作用而聚合的基團。自由基聚合性基例如可列舉具有乙烯性不飽和鍵的基團等。具有乙烯性不飽和鍵的基團較佳為苯乙烯基、(甲基)丙烯醯基及(甲基)烯丙基,更佳為(甲基)丙烯醯基。即,本發明中所用的自由基聚合性化合物較佳為(甲基)丙烯酸酯化合物,更佳為丙烯酸酯化合物。The number of functional groups of the radically polymerizable compound in the present invention means the number of radical polymerizable groups in one molecule. The radical polymerizable group means a group which can be polymerized by the action of actinic rays, radiation or radicals. Examples of the radical polymerizable group include a group having an ethylenically unsaturated bond. The group having an ethylenically unsaturated bond is preferably a styryl group, a (meth)acryl fluorenyl group or a (meth)allyl group, more preferably a (meth) acrylonitrile group. That is, the radically polymerizable compound used in the present invention is preferably a (meth) acrylate compound, more preferably an acrylate compound.
就抑制翹曲的觀點而言,自由基聚合性化合物較佳為含有至少一種含有兩個以上的自由基聚合性基的二官能以上的自由基聚合性化合物,更佳為含有至少一種三官能以上的自由基聚合性化合物。自由基聚合性化合物所具有的自由基聚合性基的上限並無特別限定,例如可設定為15個以下,亦可設定為6個以下。 另外,就可形成三維交聯結構而提高耐熱性的方面而言,本發明的自由基聚合性化合物較佳為含有至少一種三官能以上的自由基聚合性化合物。另外,亦可為二官能以下的自由基聚合性化合物與三官能以上的自由基聚合性化合物的混合物。From the viewpoint of suppressing warpage, the radically polymerizable compound preferably contains at least one of a difunctional or higher radical polymerizable compound containing two or more radical polymerizable groups, and more preferably contains at least one trifunctional or higher functional group. A radically polymerizable compound. The upper limit of the radical polymerizable group which the radically polymerizable compound has is not particularly limited, and may be, for example, 15 or less, or may be 6 or less. In addition, the radically polymerizable compound of the present invention preferably contains at least one trifunctional or higher radical polymerizable compound from the viewpoint of forming a three-dimensional crosslinked structure and improving heat resistance. Further, it may be a mixture of a difunctional or less radical polymerizable compound and a trifunctional or higher radical polymerizable compound.
自由基聚合性化合物的具體例可列舉:不飽和羧酸(例如丙烯酸、甲基丙烯酸、衣康酸、丁烯酸、異丁烯酸、馬來酸等)或其酯類、醯胺類以及該等的多聚物,較佳為不飽和羧酸與多元醇化合物的酯、及不飽和羧酸與多元胺化合物的醯胺類、以及該等的多聚物。另外,亦可較佳地使用:具有羥基或胺基、巰基等親核性取代基的不飽和羧酸酯或醯胺類與單官能或多官能異氰酸酯類或環氧類的加成反應物,或與單官能或多官能的羧酸的脫水縮合反應物等。另外,以下反應物亦較佳:具有異氰酸酯基或環氧基等親電子性取代基的不飽和羧酸酯或醯胺類與單官能或多官能的醇類、胺類、硫醇類的加成反應物,進而具有鹵素基或甲苯磺醯氧基等脫離性取代基的不飽和羧酸酯或醯胺類與單官能或多官能的醇類、胺類、硫醇類的取代反應物。另外,作為其他例,亦可使用替換成不飽和膦酸、苯乙烯等乙烯基苯衍生物、乙烯醚、烯丙醚等而成的化合物組群來代替所述不飽和羧酸。Specific examples of the radically polymerizable compound include unsaturated carboxylic acids (for example, acrylic acid, methacrylic acid, itaconic acid, crotonic acid, methacrylic acid, maleic acid, etc.) or esters thereof, guanamines, and the like. The polymer is preferably an ester of an unsaturated carboxylic acid and a polyol compound, and an amide of an unsaturated carboxylic acid and a polyamine compound, and the like. Further, an addition reaction product of an unsaturated carboxylic acid ester or a guanamine having a nucleophilic substituent such as a hydroxyl group, an amine group or a fluorenyl group with a monofunctional or polyfunctional isocyanate or epoxy group can also be preferably used. Or a dehydration condensation reaction with a monofunctional or polyfunctional carboxylic acid or the like. Further, the following reactants are also preferred: an unsaturated carboxylic acid ester or a guanamine having an electrophilic substituent such as an isocyanate group or an epoxy group, and a monofunctional or polyfunctional alcohol, an amine or a thiol. The reactants further include a substituted carboxylic acid ester of a detachable substituent such as a halogen group or a tosyloxy group, or a substituted reactant of a monofunctional or polyfunctional alcohol, an amine or a thiol. Further, as another example, a group of compounds substituted with a vinylbenzene derivative such as unsaturated phosphonic acid or styrene, vinyl ether or allyl ether may be used instead of the unsaturated carboxylic acid.
關於該等的具體化合物,亦可將日本專利特開2014-189696號公報的段落編號0029~段落編號0037中記載的化合物較佳地用於本發明中。For the specific compound, the compound described in Paragraph No. 0029 to Paragraph No. 0037 of JP-A-2014-189696 is preferably used in the present invention.
另外,使用異氰酸酯與羥基的加成反應所製造的胺基甲酸酯系加成聚合性單體亦較佳,此種具體例例如可列舉:於日本專利特公昭48-41708號公報中記載的於一分子內具有兩個以上的異氰酸酯基的聚異氰酸酯化合物上,加成下述通式(A)所表示的含羥基的乙烯基單體而成的於一分子中含有兩個以上的聚合性乙烯基的乙烯基胺基甲酸酯化合物等。 CH2 =C(R4 )COOCH2 CH(R5 )OH···(A) (其中,R4 及R5 表示H或CH3 ) 另外,日本專利特開昭51-37193號公報、日本專利特公平2-32293號公報、日本專利特公平2-16765號公報中記載般的丙烯酸胺基甲酸酯類或日本專利特公昭58-49860號公報、日本專利特公昭56-17654號公報、日本專利特公昭62-39417號公報、日本專利特公昭62-39418號公報記載的具有環氧乙烷系骨架的胺基甲酸酯化合物類亦較佳。In addition, a urethane-based addition polymerizable monomer produced by an addition reaction of an isocyanate and a hydroxyl group is also preferable, and a specific example thereof is described in Japanese Patent Publication No. Sho 48-41708. In the polyisocyanate compound having two or more isocyanate groups in one molecule, a hydroxyl group-containing vinyl monomer represented by the following formula (A) is added to contain two or more polymerizable groups in one molecule. A vinyl vinyl urethane compound or the like. CH 2 =C(R 4 )COOCH 2 CH(R 5 )OH···(A) (wherein R 4 and R 5 represent H or CH 3 ) Further, Japanese Patent Laid-Open No. 51-37193, Japan Japanese Patent Publication No. Sho-62-49860, Japanese Patent Publication No. Sho-58-49860, Japanese Patent Publication No. Sho 56-49860, and Japanese Patent Publication No. Sho 56-17654 A urethane compound having an ethylene oxide skeleton described in Japanese Patent Publication No. Sho 62-39417, and JP-A-62-39418 is also preferred.
另外,關於自由基聚合性化合物,亦可將日本專利特開2009-288705號公報的段落編號0095~段落編號0108中記載的化合物較佳地用於本發明中。In addition, as for the radically polymerizable compound, the compound described in Paragraph No. 0095 to Paragraph No. 0108 of JP-A-2009-288705 is preferably used in the present invention.
另外,自由基聚合性化合物亦較佳為具有至少一個可進行加成聚合的乙烯基、且於常壓下具有100℃以上的沸點的化合物。關於其例子,亦可將日本專利特開2014-189696號公報的段落編號0040中記載的化合物較佳地用於本發明中。Further, the radically polymerizable compound is also preferably a compound having at least one vinyl group capable of undergoing addition polymerization and having a boiling point of 100 ° C or higher at normal pressure. For the example, the compound described in Paragraph No. 0040 of JP-A-2014-189696 is preferably used in the present invention.
另外,於常壓下具有100℃以上的沸點、且具有至少一個可進行加成聚合的乙烯性不飽和基的化合物亦較佳為日本專利特開2008-292970號公報的段落編號0254~段落編號0257中記載的化合物。Further, a compound having a boiling point of 100 ° C or higher and having at least one ethylenically unsaturated group capable of undergoing addition polymerization under normal pressure is also preferably a paragraph number 0254 to a paragraph number of JP-A-2008-292970. The compound described in 0257.
除了所述以外,亦可較佳地使用下述通式(MO-1)~通式(MO-5)所表示的自由基聚合性化合物。再者,式中於T為氧伸烷基的情形時,碳原子側的末端鍵結於R。In addition to the above, a radical polymerizable compound represented by the following formula (MO-1) to formula (MO-5) can be preferably used. Further, in the case where T is an oxygen-extended alkyl group, the terminal on the carbon atom side is bonded to R.
[化3] [Chemical 3]
[化4] [Chemical 4]
通式中,n為0~14的整數,m為1~8的整數。於一分子內存在多個的R、T可分別相同亦可不同。 所述通式(MO-1)~通式(MO-5)所表示的各自由基聚合性化合物中,多個R中的至少一個表示-OC(=O)CH=CH2 或-OC(=O)C(CH3 )=CH2 所表示的基團。 關於所述通式(MO-1)~通式(MO-5)所表示的自由基聚合性化合物的具體例,亦可將日本專利特開2007-269779號公報的段落編號0248~段落編號0251中記載的化合物較佳地用於本發明中。In the formula, n is an integer of 0 to 14, and m is an integer of 1 to 8. A plurality of R and T in one molecule may be the same or different. In each of the radical polymerizable compounds represented by the above formula (MO-1) to formula (MO-5), at least one of a plurality of R represents -OC(=O)CH=CH 2 or -OC ( =O) C(CH 3 )= group represented by CH 2 . Specific examples of the radically polymerizable compound represented by the above formula (MO-1) to (MO-5) may be given in paragraph number 0248 to paragraph number 0251 of JP-A-2007-269779. The compounds described therein are preferably used in the present invention.
另外,日本專利特開平10-62986號公報中作為通式(1)及通式(2)而與其具體例一併記載的於多官能醇上加成環氧乙烷或環氧丙烷後加以(甲基)丙烯酸酯化而成的化合物亦可用作自由基聚合性化合物。Further, in the case of the general formula (1) and the general formula (2), the polyfunctional alcohol described above is added to the polyfunctional alcohol, and then ethylene oxide or propylene oxide is added as described in Japanese Laid-Open Patent Publication No. Hei 10-62986 ( A methylated acrylated compound can also be used as a radically polymerizable compound.
自由基聚合性化合物較佳為二季戊四醇三丙烯酸酯(市售品為卡亞拉得(KAYARAD)D-330;日本化藥股份有限公司製造)、二季戊四醇四丙烯酸酯(市售品為卡亞拉得(KAYARAD)D-320;日本化藥股份有限公司製造)、二季戊四醇五(甲基)丙烯酸酯(市售品為卡亞拉得(KAYARAD)D-310;日本化藥股份有限公司製造)、二季戊四醇六(甲基)丙烯酸酯(市售品為卡亞拉得(KAYARAD)DPHA;日本化藥股份有限公司製造)、以及該等的(甲基)丙烯醯基介隔乙二醇殘基、丙二醇殘基的結構。亦可使用該等的寡聚物類型。The radically polymerizable compound is preferably dipentaerythritol triacrylate (commercially available as KAYARAD D-330; manufactured by Nippon Kayaku Co., Ltd.) and dipentaerythritol tetraacrylate (commercially available as Kaya) KAYARAD D-320; manufactured by Nippon Kayaku Co., Ltd.), dipentaerythritol penta (meth) acrylate (commercial product is KAYARAD D-310; manufactured by Nippon Kayaku Co., Ltd.) ), dipentaerythritol hexa(meth) acrylate (commercially available as KAYARAD DPHA; manufactured by Nippon Kayaku Co., Ltd.), and these (meth) acryloyl ruthenium-separated ethylene glycol The structure of the residue and the propylene glycol residue. These types of oligomers can also be used.
自由基聚合性化合物亦可為具有羧基、磺酸基、磷酸基等酸基的多官能單體。具有酸基的多官能單體可列舉脂肪族多羥基化合物與不飽和羧酸的酯,較佳為使非芳香族羧酸酐與脂肪族多羥基化合物的未反應的羥基反應而具有酸基的多官能單體,尤佳為於該酯中脂肪族多羥基化合物為季戊四醇及/或二季戊四醇。市售品例如可列舉東亞合成股份有限公司製造的多元酸改質丙烯酸寡聚物M-510、M-520等。The radically polymerizable compound may be a polyfunctional monomer having an acid group such as a carboxyl group, a sulfonic acid group or a phosphoric acid group. The polyfunctional monomer having an acid group may, for example, be an ester of an aliphatic polyhydroxy compound and an unsaturated carboxylic acid, and preferably has a non-aromatic carboxylic anhydride reacting with an unreacted hydroxyl group of the aliphatic polyhydroxy compound to have an acid group. The functional monomer, particularly preferably the aliphatic polyhydroxy compound in the ester, is pentaerythritol and/or dipentaerythritol. Commercially available products include polybasic acid-modified acrylic oligomers M-510 and M-520 manufactured by Toagosei Co., Ltd., for example.
具有酸基的多官能單體可單獨使用一種,亦可混合使用兩種以上。 具有酸基的多官能單體的較佳酸價為0.1 mgKOH/g~40 mgKOH/g,尤佳為5 mgKOH/g~30 mgKOH/g。若多官能單體的酸價為所述範圍,則製造或操作性優異。The polyfunctional monomer having an acid group may be used singly or in combination of two or more. The preferred acid value of the polyfunctional monomer having an acid group is from 0.1 mgKOH/g to 40 mgKOH/g, particularly preferably from 5 mgKOH/g to 30 mgKOH/g. When the acid value of the polyfunctional monomer is in the above range, it is excellent in production or handleability.
另外,自由基聚合性化合物亦可使用具有己內酯結構的多官能單體。 具有己內酯結構的多官能單體只要於其分子內具有己內酯結構,則並無特別限定,例如可列舉ε-己內酯改質多官能(甲基)丙烯酸酯,該ε-己內酯改質多官能(甲基)丙烯酸酯是藉由將三羥甲基乙烷、二-三羥甲基乙烷、三羥甲基丙烷、二-三羥甲基丙烷、季戊四醇、二季戊四醇、三季戊四醇、甘油、二甘油、三羥甲基三聚氰胺等多元醇與(甲基)丙烯酸及ε-己內酯加以酯化而獲得。其中,較佳為具有下述通式(B)所表示的己內酯結構的多官能單體。Further, as the radical polymerizable compound, a polyfunctional monomer having a caprolactone structure can also be used. The polyfunctional monomer having a caprolactone structure is not particularly limited as long as it has a caprolactone structure in its molecule, and examples thereof include ε-caprolactone-modified polyfunctional (meth)acrylate, which is ε- The lactone-modified polyfunctional (meth) acrylate is obtained by using trimethylolethane, di-trimethylolethane, trimethylolpropane, di-trimethylolpropane, pentaerythritol, dipentaerythritol A polyhydric alcohol such as tripentaerythritol, glycerin, diglycerin or trimethylol melamine is obtained by esterification with (meth)acrylic acid and ε-caprolactone. Among them, a polyfunctional monomer having a caprolactone structure represented by the following formula (B) is preferred.
通式(B) [化5] General formula (B) [Chemical 5]
(式中,6個R全部為下述通式(C)所表示的基團,或者6個R中的1個~5個為下述通式(C)所表示的基團,且其餘為下述通式(D)所表示的基團)(In the formula, all of the six R groups are groups represented by the following formula (C), or one to five of the six R groups are groups represented by the following formula (C), and the rest are a group represented by the following formula (D))
通式(C) [化6] General formula (C) [Chemical 6]
(式中,R1 表示氫原子或甲基,m表示1或2的數,「*」表示結合鍵)(wherein R 1 represents a hydrogen atom or a methyl group, m represents a number of 1 or 2, and "*" represents a bond)
通式(D) [化7] General formula (D) [Chem. 7]
(式中,R1 表示氫原子或甲基,「*」表示結合鍵)(wherein R 1 represents a hydrogen atom or a methyl group, and "*" represents a bond)
具有此種己內酯結構的多官能單體例如是由日本化藥(股)作為卡亞拉得(KAYARAD)DPCA系列而市售,可列舉:DPCA-20(所述通式(B)~通式(D)中m=1、通式(C)所表示的基團的個數=2、R1 全部為氫原子的化合物)、DPCA-30(所述通式(B)~通式(D)中m=1、通式(C)所表示的基團的個數=3、R1 全部為氫原子的化合物)、DPCA-60(所述通式(B)~通式(D)中m=1、通式(C)所表示的基團的個數=6、R1 全部為氫原子的化合物)、DPCA-120(所述通式(B)~通式(D)中m=2、通式(C)所表示的基團的個數=6、R1 全部為氫原子的化合物)等。 本發明中,具有己內酯結構的多官能單體可單獨使用或混合使用兩種以上。The polyfunctional monomer having such a caprolactone structure is commercially available, for example, as a KAYARAD DPCA series from Nippon Kayaku Co., Ltd., and may be exemplified by DPCA-20 (the above formula (B)~ In the general formula (D), m = 1, the number of groups represented by the formula (C) = 2, and all of R 1 are a hydrogen atom), and DPCA-30 (the formula (B) to the formula (D) wherein m = 1, the number of groups represented by the formula (C) = 3, and all of R 1 are a hydrogen atom), DPCA-60 (the formula (B) to the formula (D) Wherein m = 1, the number of groups represented by the formula (C) = 6, a compound in which all R 1 are a hydrogen atom), and DPCA-120 (in the formula (B) to (D) m = 2, the number of groups represented by the formula (C) = 6, a compound in which all of R 1 is a hydrogen atom), and the like. In the present invention, the polyfunctional monomer having a caprolactone structure may be used singly or in combination of two or more.
另外,自由基聚合性化合物亦較佳為選自下述通式(i)或通式(ii)所表示的化合物的組群中的至少一種。Further, the radically polymerizable compound is preferably at least one selected from the group consisting of compounds represented by the following formula (i) or formula (ii).
[化8] [化8]
通式(i)及通式(ii)中,E分別獨立地表示-((CH2 )y CH2 O)-或-((CH2 )y CH(CH3 )O)-,y分別獨立地表示0~10的整數,X分別獨立地表示(甲基)丙烯醯基、氫原子或羧基。 通式(i)中,(甲基)丙烯醯基合計為3個或4個,m分別獨立地表示0~10的整數,各m的合計值為0~40的整數。 通式(ii)中,(甲基)丙烯醯基合計為5個或6個,n分別獨立地表示0~10的整數,各n的合計值為0~60的整數。In the general formula (i) and the general formula (ii), E independently represents -((CH 2 ) y CH 2 O)- or -((CH 2 ) y CH(CH 3 )O)-, y are each independently The ground represents an integer of 0 to 10, and X each independently represents a (meth)acrylylene group, a hydrogen atom or a carboxyl group. In the general formula (i), the total number of (meth)acrylonitrile groups is three or four, and m each independently represents an integer of from 0 to 10, and the total value of each of m is an integer of from 0 to 40. In the general formula (ii), the total of (meth)acrylonitrile groups is 5 or 6, and n each independently represents an integer of 0 to 10, and the total value of each n is an integer of 0 to 60.
通式(i)中,m較佳為0~6的整數,更佳為0~4的整數。 另外,各m的合計值較佳為2~40的整數,更佳為2~16的整數,尤佳為4~8的整數。 通式(ii)中,n較佳為0~6的整數,更佳為0~4的整數。 另外,各n的合計值較佳為3~60的整數,更佳為3~24的整數,尤佳為6~12的整數。In the formula (i), m is preferably an integer of 0 to 6, more preferably an integer of 0 to 4. Further, the total value of each m is preferably an integer of 2 to 40, more preferably an integer of 2 to 16, and particularly preferably an integer of 4 to 8. In the formula (ii), n is preferably an integer of 0 to 6, more preferably an integer of 0 to 4. Further, the total value of each n is preferably an integer of from 3 to 60, more preferably an integer of from 3 to 24, still more preferably an integer of from 6 to 12.
另外,通式(i)或通式(ii)中的-((CH2 )y CH2 O)-或-((CH2 )y CH(CH3 )O)-較佳為氧原子側的末端鍵結於X的形態。Further, -((CH 2 ) y CH 2 O)- or -((CH 2 ) y CH(CH 3 )O)- in the formula (i) or the formula (ii) is preferably on the oxygen atom side The end is bonded to the form of X.
尤其較佳為於通式(ii)中6個X全部為丙烯醯基的形態。In particular, it is preferred that all of the six X in the formula (ii) are in the form of an acrylonitrile group.
通式(i)或(ii)所表示的化合物可藉由作為現有公知的步驟的以下步驟來合成:使環氧乙烷或環氧丙烷藉由進行開環加成反應而使開環骨架鍵結於季戊四醇或二季戊四醇上的步驟;以及使例如(甲基)丙烯醯氯與開環骨架的末端羥基反應而導入(甲基)丙烯醯基的步驟。各步驟為廣為人知的步驟,本領域技術人員可容易地合成通式(i)或通式(ii)所表示的化合物。The compound represented by the formula (i) or (ii) can be synthesized by the following steps as a conventionally known step: subjecting ethylene oxide or propylene oxide to a ring-opening skeleton bond by performing a ring-opening addition reaction a step of binding to pentaerythritol or dipentaerythritol; and a step of introducing, for example, (meth)acrylofluorene chloride with a terminal hydroxyl group of the ring-opening skeleton to introduce a (meth)acrylonitrile group. Each step is a well-known step, and a compound represented by the formula (i) or the formula (ii) can be easily synthesized by those skilled in the art.
通式(i)、通式(ii)所表示的化合物中,亦更佳為季戊四醇衍生物及/或二季戊四醇衍生物。 具體可列舉下述式(a)~式(f)所表示的化合物(以下亦稱為「例示化合物(a)~例示化合物(f)」),其中,較佳為例示化合物(a)、例示化合物(b)、例示化合物(e)、例示化合物(f)。Among the compounds represented by the general formula (i) and the general formula (ii), a pentaerythritol derivative and/or a dipentaerythritol derivative are more preferable. Specific examples thereof include the compounds represented by the following formulas (a) to (f) (hereinafter also referred to as "exemplary compounds (a) to exemplified compounds (f)"), and preferred examples thereof are (a) and exemplified. Compound (b), exemplified compound (e), and exemplified compound (f).
[化9] [Chemistry 9]
[化10] [化10]
通式(i)、通式(ii)所表示的自由基聚合性化合物的市售品例如可列舉:沙多瑪(Sartomer)公司製造的具有4個伸乙氧基鏈的四官能丙烯酸酯SR-494,日本化藥股份有限公司製造的具有6個伸戊氧基鏈的六官能丙烯酸酯DPCA-60、具有3個伸異丁氧基鏈的三官能丙烯酸酯TPA-330等。Commercial products of the radically polymerizable compound represented by the formula (i) and the formula (ii) include, for example, a tetrafunctional acrylate SR having four ethylene oxide chains manufactured by Sartomer Co., Ltd. -494, a hexafunctional acrylate DPCA-60 having six pentyloxy chains, three trifunctional acrylates TPA-330 having an extended isobutoxy chain, and the like, manufactured by Nippon Kayaku Co., Ltd.
另外,自由基聚合性化合物亦較佳為日本專利特公昭48-41708號、日本專利特開昭51-37193號公報、日本專利特公平2-32293號公報、日本專利特公平2-16765號公報中記載般的丙烯酸胺基甲酸酯類,或日本專利特公昭58-49860號公報、日本專利特公昭56-17654號公報、日本專利特公昭62-39417號公報、日本專利特公昭62-39418號公報記載的具有環氧乙烷系骨架的胺基甲酸酯化合物類。進而,亦可使用日本專利特開昭63-277653號公報、日本專利特開昭63-260909號公報、日本專利特開平1-105238號公報中記載的於分子內具有胺基結構或硫醚結構的加成聚合性單體類作為自由基聚合性化合物。 自由基聚合性化合物的市售品可列舉:胺基甲酸酯寡聚物UAS-10、胺基甲酸酯寡聚物UAB-140(山陽國策紙漿公司製造),NK酯(NK Ester)M-40G、NK酯(NK Ester)4G、NK酯(NK Ester)A-9300、NK酯(NK Ester)M-9300、NK酯(NK Ester)A-TMMT、NK酯(NK Ester)A-DPH、NK酯(NK Ester)A-BPE-4、UA-7200(新中村化學公司製造),DPHA-40H(日本化藥公司製造),UA-306H、UA-306T、UA-306I、AH-600、T-600、AI-600(共榮社製造),布蘭莫(Blemmer)PME400(日油(股)公司製造)等。In addition, the radically polymerizable compound is also preferably a Japanese Patent Publication No. Sho 48-41708, Japanese Patent Laid-Open No. Sho 51-37193, Japanese Patent Laid-Open No. 2-32293, and Japanese Patent Publication No. Hei 2-16765. The urethane amides as described in the above, or the Japanese Patent Publication No. Sho 58-49860, the Japanese Patent Publication No. Sho 56-17654, the Japanese Patent Publication No. Sho 62-39417, and the Japanese Patent Publication No. Sho 62-39418 A urethane compound having an ethylene oxide skeleton described in the publication. Further, an amine group structure or a thioether structure in the molecule described in Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. The addition polymerizable monomer is a radical polymerizable compound. Commercial products of the radically polymerizable compound include urethane oligomer UAS-10, urethane oligomer UAB-140 (manufactured by Shanyang Guoce Pulp Co., Ltd.), and NK ester (NK Ester) M. -40G, NK Ester 4G, NK Ester A-9300, NK Ester M-9300, NK Ester A-TMMT, NK Ester A-DPH NK Ester A-BPE-4, UA-7200 (manufactured by Shin-Nakamura Chemical Co., Ltd.), DPHA-40H (manufactured by Nippon Kayaku Co., Ltd.), UA-306H, UA-306T, UA-306I, AH-600 , T-600, AI-600 (manufactured by Kyoeisha), Blemmer PME400 (manufactured by Nippon Oil Co., Ltd.), etc.
本發明中,就耐熱性的觀點而言,自由基聚合性化合物較佳為具有下述(P-1)~(P-4)所表示的部分結構的至少一種,更佳為具有下述(P-3)所表示的部分結構。式中的*為連結鍵。In the present invention, the radically polymerizable compound preferably has at least one of the partial structures represented by the following (P-1) to (P-4), and more preferably has the following ( Part of the structure represented by P-3). The * in the formula is a link key.
[化11] [11]
具有所述部分結構的自由基聚合性化合物的具體例例如可列舉:三羥甲基丙烷三(甲基)丙烯酸酯、異氰脲酸環氧乙烷改質二(甲基)丙烯酸酯、異氰脲酸環氧乙烷改質三(甲基)丙烯酸酯、異氰脲酸三烯丙酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二羥甲基丙烷四(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、四羥甲基甲烷四(甲基)丙烯酸酯等,本發明中可尤佳地使用該些自由基聚合性化合物。Specific examples of the radically polymerizable compound having the partial structure include trimethylolpropane tri(meth)acrylate, isocyanuric acid ethylene oxide modified di(meth)acrylate, and the like. Cyanuric acid ethylene oxide modified tris(meth)acrylate, triallyl isocyanurate, pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, dimethylolpropane IV (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, tetramethylol methane tetra (meth) acrylate, etc., which can be preferably used in the present invention. Some radical polymerizable compounds.
關於在本發明的暫時固定接著劑中添加自由基聚合性化合物的情形的含量,就良好的接著性、平坦研磨性、剝離性、翹曲的觀點而言,相對於除了溶劑以外的暫時固定接著劑的質量,所述含量較佳為1質量%~50質量%,更佳為1質量%~30質量%,進而佳為5質量%~30質量%。自由基聚合性化合物可單獨使用一種,亦可混合使用兩種以上。 另外,彈性體與自由基聚合性化合物之質量比例較佳為彈性體:自由基聚合性化合物=98:2~10:90,更佳為95:5~30:70,最佳為90:10~50:50。若彈性體與自由基聚合性化合物之質量比例為所述範圍,則可形成接著性、平坦研磨性、剝離性及翹曲抑制性優異的接著層。The content of the case where the radically polymerizable compound is added to the temporarily-adhered adhesive of the present invention is temporarily fixed with respect to the solvent in terms of good adhesion, flatness, peeling property, and warpage. The content of the agent is preferably from 1% by mass to 50% by mass, more preferably from 1% by mass to 30% by mass, even more preferably from 5% by mass to 30% by mass. The radically polymerizable compound may be used alone or in combination of two or more. Further, the mass ratio of the elastomer to the radically polymerizable compound is preferably an elastomer: a radical polymerizable compound = 98:2 to 10:90, more preferably 95:5 to 30:70, most preferably 90:10. ~50:50. When the mass ratio of the elastomer and the radically polymerizable compound is in the above range, an adhesive layer excellent in adhesion, flatness, releasability, and warpage resistance can be formed.
<<<抗氧化劑>>> 就防止由加熱時的氧化所致的彈性體的低分子化或凝膠化的觀點而言,本發明的暫時固定接著劑亦可含有抗氧化劑。抗氧化劑可使用酚系抗氧化劑、硫系抗氧化劑、磷系抗氧化劑、醌系抗氧化劑、胺系抗氧化劑等。 酚系抗氧化劑例如可列舉:對甲氧基苯酚、2,6-二-第三丁基-4-甲基苯酚,巴斯夫(BASF)(股)製造的「易加樂斯(Irganox)1010」、「易加樂斯(Irganox)1330」、「易加樂斯(Irganox)3114」、「易加樂斯(Irganox)1035」,住友化學(股)製造的「蘇米萊澤(Sumilizer)MDP-S」、「蘇米萊澤(Sumilizer)GA-80」等。 硫系抗氧化劑例如可列舉:3,3'-硫代二丙酸酯二硬脂酯,住友化學(股)製造的「蘇米萊澤(Sumilizer)TPM」、「蘇米萊澤(Sumilizer)TPS」、「蘇米萊澤(Sumilizer)TP-D」等。 磷系抗氧化劑例如可列舉:三(2,4-二-第三丁基苯基)亞磷酸酯、雙(2,4-二-第三丁基苯基)季戊四醇二亞磷酸酯、聚(二丙二醇)苯基亞磷酸酯、二苯基異癸基亞磷酸酯、2-乙基己基二苯基亞磷酸酯、三苯基亞磷酸酯,巴斯夫(BASF)(股)製造的「豔佳佛(Irgafos)168」、「豔佳佛(Irgafos)38」等。 醌系抗氧化劑例如可列舉對苯醌、2-第三丁基-1,4-苯醌等。 胺系抗氧化劑例如可列舉二甲基苯胺或啡噻嗪等。 抗氧化劑較佳為易加樂斯(IRGANOX)1010、易加樂斯(Irganox)1330、3,3'-硫代二丙酸酯二硬脂酯、蘇米萊澤(Sumilizer)TP-D,更佳為易加樂斯(Irganox)1010、易加樂斯(Irganox)1330,尤佳為易加樂斯(Irganox)1010。 另外,所述抗氧化劑中,較佳為將酚系抗氧化劑與硫系抗氧化劑或磷系抗氧化劑併用,最佳為將酚系抗氧化劑與硫系抗氧化劑併用。尤其於使用聚苯乙烯系彈性體作為彈性體的情形時,較佳為併用酚系抗氧化劑與硫系抗氧化劑。藉由設定為此種組合,可期待可高效地抑制由氧化反應所致的彈性體劣化的效果。於併用酚系抗氧化劑與硫系抗氧化劑的情形時,酚系抗氧化劑與硫系抗氧化劑之質量比較佳為酚系抗氧化劑:硫系抗氧化劑=95:5~5:95,更佳為25:75~75:25。 抗氧化劑的組合較佳為易加樂斯(Irganox)1010與蘇米萊澤(Sumilizer)TP-D、易加樂斯(Irganox)1330與蘇米萊澤(Sumilizer)TP-D、及蘇米萊澤(Sumilizer)GA-80與蘇米萊澤(Sumilizer)TP-D,更佳為易加樂斯(Irganox)1010與蘇米萊澤(Sumilizer)TP-D、易加樂斯(Irganox)1330與蘇米萊澤(Sumilizer)TP-D,尤佳為易加樂斯(Irganox)1010與蘇米萊澤(Sumilizer)TP-D。<<<Antioxidant>>> The temporary fixing adhesive of the present invention may contain an antioxidant from the viewpoint of preventing degradation of the elastomer or gelation by oxidation during heating. As the antioxidant, a phenol-based antioxidant, a sulfur-based antioxidant, a phosphorus-based antioxidant, a lanthanoid antioxidant, an amine-based antioxidant, or the like can be used. Examples of the phenolic antioxidant include p-methoxyphenol and 2,6-di-t-butyl-4-methylphenol, and "Irganox 1010" manufactured by BASF. , "Irganox 1330", "Irganox 3114", "Irganox 1035", "Sumilizer MDP" by Sumitomo Chemical Co., Ltd. -S", "Sumilizer GA-80", etc. Examples of the sulfur-based antioxidant include 3,3'-thiodipropionate distearyl ester, "Sumilizer TPM" and "Sumilizer" manufactured by Sumitomo Chemical Co., Ltd. TPS", "Sumilizer TP-D" and so on. Examples of the phosphorus-based antioxidant include tris(2,4-di-t-butylphenyl)phosphite, bis(2,4-di-t-butylphenyl)pentaerythritol diphosphite, and poly( Dipropylene glycol) phenyl phosphite, diphenylisodecyl phosphite, 2-ethylhexyl diphenyl phosphite, triphenyl phosphite, BASF (BASF) Buddha (Irgafos) 168", "Irgafos 38" and so on. Examples of the lanthanoid antioxidant include p-benzoquinone, 2-tert-butyl-1,4-benzoquinone, and the like. Examples of the amine-based antioxidant include dimethylaniline or phenothiazine. The antioxidant is preferably IRGANOX 1010, Irganox 1330, 3,3'-thiodipropionate distearyl ester, Sumilizer TP-D, More preferably, it is Irganox 1010, Irganox 1330, and especially Irganox 1010. Further, among the antioxidants, a phenolic antioxidant is preferably used in combination with a sulfur-based antioxidant or a phosphorus-based antioxidant, and it is preferable to use a phenol-based antioxidant together with a sulfur-based antioxidant. In particular, when a polystyrene elastomer is used as the elastomer, it is preferred to use a phenolic antioxidant together with a sulfur-based antioxidant. By setting such a combination, the effect of suppressing the deterioration of the elastomer by the oxidation reaction can be expected to be efficiently performed. When a phenolic antioxidant and a sulfur-based antioxidant are used in combination, the quality of the phenolic antioxidant and the sulfur-based antioxidant is preferably a phenolic antioxidant: a sulfur-based antioxidant = 95:5 to 5:95, more preferably 25:75 ~ 75:25. The combination of antioxidants is preferably Irganox 1010 and Sumilizer TP-D, Irganox 1330 and Sumilizer TP-D, and Sumi Sumilizer GA-80 and Sumilizer TP-D, more preferably Irganox 1010 and Sumilizer TP-D, Irganox 1330 and Sumilizer TP-D, especially for Irganox 1010 and Sumilizer TP-D.
就防止加熱中的昇華的觀點而言,抗氧化劑的分子量較佳為400以上,更佳為600以上,尤佳為750以上。The molecular weight of the antioxidant is preferably 400 or more, more preferably 600 or more, and still more preferably 750 or more from the viewpoint of preventing sublimation during heating.
於暫時固定接著劑含有抗氧化劑的情形時,相對於暫時固定接著劑的總固體成分,抗氧化劑的含量較佳為0.001質量%~20.0質量%,更佳為0.005質量%~10.0質量%。 抗氧化劑可僅為一種,亦可為兩種以上。於抗氧化劑為兩種以上的情形時,較佳為其合計為所述範圍。When the temporary adhesive agent contains an antioxidant, the content of the antioxidant is preferably 0.001% by mass to 20.0% by mass, and more preferably 0.005% by mass to 10.0% by mass based on the total solid content of the temporarily fixed adhesive. The antioxidant may be used alone or in combination of two or more. When the antioxidant is two or more, it is preferred that the total is in the above range.
[其他成分] <<高分子化合物>> 本發明的暫時固定接著劑為了調節塗佈性,視需要亦可含有上文所述的氟系液體狀化合物及彈性體以外的高分子化合物。再者,此處所謂塗佈性,是指塗佈後的膜厚的均勻性或塗佈後的膜形成性。 本發明中,高分子化合物可使用任意者。高分子化合物為不含聚合性基的化合物。高分子化合物的重量平均分子量較佳為10,000~1,000,000,更佳為50,000~500,000,進而佳為100,000~300,000。 高分子化合物的具體例例如可列舉:烴樹脂、酚醛清漆樹脂、酚樹脂、環氧樹脂、三聚氰胺樹脂、脲樹脂、不飽和聚酯樹脂、醇酸樹脂、聚醯亞胺樹脂、聚氯乙烯樹脂、聚乙酸乙烯酯樹脂、鐵氟龍(Teflon)(註冊商標)、聚醯胺樹脂、聚縮醛樹脂、聚碳酸酯樹脂、聚苯醚樹脂、聚對苯二甲酸丁二酯樹脂、聚對苯二甲酸乙二酯樹脂、聚苯硫醚樹脂、聚碸樹脂、聚醚碸樹脂、聚芳酯樹脂、聚醚醚酮樹脂、聚醯胺醯亞胺樹脂等。其中,較佳為烴樹脂、酚醛清漆樹脂、聚醯亞胺樹脂,更佳為烴樹脂。高分子化合物視需要亦可將兩種以上組合使用。[Other components] <<Polymer compound>> The temporary fixing agent of the present invention may contain a fluorine-based liquid compound as described above and a polymer compound other than the elastomer, in order to adjust the coating property. In addition, the coating property here means the uniformity of the film thickness after coating, or the film formation property after coating. In the present invention, any of the polymer compounds can be used. The polymer compound is a compound containing no polymerizable group. The weight average molecular weight of the polymer compound is preferably from 10,000 to 1,000,000, more preferably from 50,000 to 500,000, still more preferably from 100,000 to 300,000. Specific examples of the polymer compound include a hydrocarbon resin, a novolac resin, a phenol resin, an epoxy resin, a melamine resin, a urea resin, an unsaturated polyester resin, an alkyd resin, a polyimide resin, and a polyvinyl chloride resin. , polyvinyl acetate resin, Teflon (registered trademark), polyamide resin, polyacetal resin, polycarbonate resin, polyphenylene ether resin, polybutylene terephthalate resin, poly pair Ethylene phthalate resin, polyphenylene sulfide resin, polyfluorene resin, polyether oxime resin, polyarylate resin, polyetheretherketone resin, polyamidoximine resin, and the like. Among them, a hydrocarbon resin, a novolak resin, and a polyimine resin are preferable, and a hydrocarbon resin is more preferable. The polymer compound may be used in combination of two or more kinds as needed.
烴樹脂可使用任意者。 烴樹脂是指基本上僅包含碳原子及氫原子的樹脂,但只要基本骨架為烴樹脂,則亦能以側鏈的形式而含有其他原子。即,除了僅包含碳原子及氫原子的烴樹脂以外,如丙烯酸系樹脂、聚乙烯醇樹脂、聚乙烯基縮醛樹脂、聚乙烯基吡咯啶酮樹脂般烴基以外的官能基直接鍵結於主鏈上的情形亦包含在本發明的烴樹脂中,於該情形時,相對於樹脂的所有重複單元,於主鏈上直接鍵結烴基而成的重複單元的含量較佳為30 mol%(莫耳百分比)以上。 符合所述條件的烴樹脂例如可列舉:萜烯樹脂、萜烯酚樹脂、改質萜烯樹脂、氫化萜烯樹脂、氫化萜烯酚樹脂、松香、松香酯、氫化松香、氫化松香酯、聚合松香、聚合松香酯、改質松香、松香改質酚樹脂、烷基酚樹脂、脂肪族石油樹脂、芳香族石油樹脂、氫化石油樹脂、改質石油樹脂、脂環族石油樹脂、苯并呋喃(coumarone)石油樹脂、茚石油樹脂等。 其中,烴樹脂較佳為萜烯樹脂、松香、石油樹脂、氫化松香、聚合松香,更佳為萜烯樹脂、松香,尤佳為萜烯樹脂、松香。Any hydrocarbon resin can be used. The hydrocarbon resin means a resin containing substantially only carbon atoms and hydrogen atoms, but other atoms may be contained in the form of a side chain as long as the basic skeleton is a hydrocarbon resin. That is, in addition to a hydrocarbon resin containing only carbon atoms and hydrogen atoms, functional groups other than a hydrocarbon group such as an acrylic resin, a polyvinyl alcohol resin, a polyvinyl acetal resin, or a polyvinylpyrrolidone resin are directly bonded to the main group. The case of the chain is also included in the hydrocarbon resin of the present invention, and in this case, the content of the repeating unit in which the hydrocarbon group is directly bonded to the main chain with respect to all the repeating units of the resin is preferably 30 mol%. Ear percentage). Examples of the hydrocarbon resin satisfying the above conditions include terpene resin, terpene phenol resin, modified terpene resin, hydrogenated terpene resin, hydrogenated terpene phenol resin, rosin, rosin ester, hydrogenated rosin, hydrogenated rosin ester, and polymerization. Rosin, polymerized rosin ester, modified rosin, rosin modified phenol resin, alkyl phenol resin, aliphatic petroleum resin, aromatic petroleum resin, hydrogenated petroleum resin, modified petroleum resin, alicyclic petroleum resin, benzofuran Coumarone) petroleum resin, enamel petroleum resin, and the like. Among them, the hydrocarbon resin is preferably a terpene resin, a rosin, a petroleum resin, a hydrogenated rosin, a polymerized rosin, more preferably a terpene resin, a rosin, and more preferably a terpene resin or a rosin.
於本發明的暫時固定接著劑含有高分子化合物的情形時,相對於暫時固定接著劑的總固體成分,高分子化合物的含量較佳為5質量%以上,更佳為10質量%以上,進而佳為20質量%以上。另外,相對於暫時固定接著劑的總固體成分,高分子化合物的含量的上限較佳為70質量%以下,更佳為60質量%以下,進而佳為50質量%以下,尤佳為40質量%以下。 另外,本發明的暫時固定接著劑亦可設定為實質上不含除氟系液體狀化合物及彈性體以外的高分子化合物的構成。所謂「實質上不含高分子化合物」,例如相對於暫時固定接著劑的總固體成分,高分子化合物的含量較佳為1質量%以下,更佳為0.1質量%以下,進而佳為不含高分子化合物。In the case where the temporary fixing agent of the present invention contains a polymer compound, the content of the polymer compound is preferably 5% by mass or more, more preferably 10% by mass or more, more preferably the total solid content of the temporarily fixed adhesive. It is 20% by mass or more. In addition, the upper limit of the content of the polymer compound is preferably 70% by mass or less, more preferably 60% by mass or less, further preferably 50% by mass or less, and particularly preferably 40% by mass based on the total solid content of the temporarily fixed adhesive. the following. Further, the temporarily fixed adhesive of the present invention may be configured to substantially exclude a polymer compound other than the fluorine-based liquid compound and the elastomer. The content of the polymer compound is preferably 1% by mass or less, more preferably 0.1% by mass or less, and further preferably not high, based on the total solid content of the temporarily fixed adhesive. Molecular compound.
<<溶劑>> 本發明的暫時固定接著劑較佳為含有溶劑。於藉由塗佈將本發明的暫時固定接著劑形成為接著層的情形時,較佳為調配溶劑。溶劑可無限制地使用公知的溶劑,較佳為有機溶劑。 有機溶劑可較佳地列舉:乙酸乙酯、乙酸正丁酯、乙酸異丁酯、甲酸戊酯、乙酸異戊酯、乙酸異丁酯、丙酸丁酯、丁酸異丙酯、丁酸乙酯、丁酸丁酯、乳酸甲酯、乳酸乙酯、氧基乙酸烷基酯(例如氧基乙酸甲酯、氧基乙酸乙酯、氧基乙酸丁酯(例如甲氧基乙酸甲酯、甲氧基乙酸乙酯、甲氧基乙酸丁酯、乙氧基乙酸甲酯、乙氧基乙酸乙酯等))、3-氧基丙酸烷基酯類(例如3-氧基丙酸甲酯、3-氧基丙酸乙酯等(例如3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯等))、2-氧基丙酸烷基酯類(例如2-氧基丙酸甲酯、2-氧基丙酸乙酯、2-氧基丙酸丙酯等(例如2-甲氧基丙酸甲酯、2-甲氧基丙酸乙酯、2-甲氧基丙酸丙酯、2-乙氧基丙酸甲酯、2-乙氧基丙酸乙酯))、2-氧基-2-甲基丙酸甲酯及2-氧基-2-甲基丙酸乙酯(例如2-甲氧基-2-甲基丙酸甲酯、2-乙氧基-2-甲基丙酸乙酯等)、丙酮酸甲酯、丙酮酸乙酯、丙酮酸丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、2-氧代丁酸甲酯、2-氧代丁酸乙酯、1-甲氧基-2-丙基乙酸酯等酯類; 二乙二醇二甲醚、四氫呋喃、乙二醇單甲醚、乙二醇單乙醚、甲基溶纖劑乙酸酯、乙基溶纖劑乙酸酯、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單丁醚、丙二醇單甲醚、丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、丙二醇單丙醚乙酸酯等醚類; 甲基乙基酮、環己酮、2-庚酮、3-庚酮、N-甲基-2-吡咯啶酮、γ-丁內酯等酮類; 甲苯、二甲苯、苯甲醚、均三甲苯、乙基苯、丙基苯、枯烯、正丁基苯、第二丁基苯、異丁基苯、第三丁基苯、戊基苯、異戊基苯、(2,2-二甲基丙基)苯、1-苯基己烷、1-苯基庚烷、1-苯基辛烷、1-苯基壬烷、1-苯基癸烷、環丙基苯、環己基苯、2-乙基甲苯、1,2-二乙基苯、鄰異丙基甲苯(ortho-cymene)、二氫茚、1,2,3,4-四氫萘、3-乙基甲苯、間異丙基甲苯、1,3-二異丙基苯、4-乙基甲苯、1,4-二乙基苯、對異丙基甲苯、1,4-二異丙基苯、4-第三丁基甲苯、1,4-二-第三丁基苯、1,3-二乙基苯、1,2,3-三甲基苯、1,2,4-三甲基苯、4-第三丁基-鄰二甲苯、1,2,4-三乙基苯、1,3,5-三乙基苯、1,3,5-三異丙基苯、5-第三丁基-間二甲苯、3,5-二-第三丁基甲苯、1,2,3,5-四甲基苯、1,2,4,5-四甲基苯、五甲基苯等芳香族烴類; 檸檬烯、對薄荷烷、壬烷、癸烷、十二烷、十氫萘等烴類等。<<Solvent>> The temporary fixing adhesive of the present invention preferably contains a solvent. In the case where the temporarily fixed adhesive of the present invention is formed into an adhesive layer by coating, it is preferred to formulate a solvent. As the solvent, a known solvent can be used without limitation, and an organic solvent is preferable. The organic solvent may preferably be exemplified by ethyl acetate, n-butyl acetate, isobutyl acetate, amyl formate, isoamyl acetate, isobutyl acetate, butyl propionate, isopropyl butyrate, butyrate B. Ester, butyl butyrate, methyl lactate, ethyl lactate, alkyl oxyacetate (eg methyl oxyacetate, ethyl oxyacetate, butyl oxyacetate (eg methyl methoxyacetate, A) Ethyl oxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate, etc.), alkyl 3-oxopropionate (eg methyl 3-oxypropionate) , 3-oxypropionic acid ethyl ester, etc. (for example, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, 3-ethoxypropionic acid Ester, etc.)), alkyl 2-oxopropionates (such as methyl 2-oxypropionate, ethyl 2-oxypropionate, propyl 2-oxypropionate, etc. (eg 2-methoxy) Methyl propyl propionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, methyl 2-ethoxypropionate, ethyl 2-ethoxypropionate), 2- Methyl oxy-2-methylpropanoate and ethyl 2-oxy-2-methylpropanoate (eg 2-methoxy-2-methyl) Methyl ester, ethyl 2-ethoxy-2-methylpropionate, etc.), methyl pyruvate, ethyl pyruvate, propyl pyruvate, methyl acetate, ethyl acetate, 2- Esters such as methyl oxobutanoate, ethyl 2-oxobutanoate, 1-methoxy-2-propyl acetate; diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, Ethylene glycol monoethyl ether, methyl cellosolve acetate, ethyl cellosolve acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl Ethers such as ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate; methyl ethyl ketone, cyclohexanone, 2-heptanone, 3-heptanone, N- Ketones such as methyl-2-pyrrolidone and γ-butyrolactone; toluene, xylene, anisole, mesitylene, ethylbenzene, propylbenzene, cumene, n-butylbenzene, second Benzobenzene, isobutylbenzene, tert-butylbenzene, pentylbenzene, isoamylbenzene, (2,2-dimethylpropyl)benzene, 1-phenylhexane, 1-phenylheptane, 1-phenyloctane, 1-phenyldecane, 1-phenyldecane, cyclopropylbenzene, cyclohexylbenzene, 2-ethyltoluene 1,2-diethylbenzene, ortho-cymene, indoline, 1,2,3,4-tetrahydronaphthalene, 3-ethyltoluene, m-isopropyltoluene, 1, 3-diisopropylbenzene, 4-ethyltoluene, 1,4-diethylbenzene, p-isopropyltoluene, 1,4-diisopropylbenzene, 4-tert-butyltoluene, 1,4 -di-t-butylbenzene, 1,3-diethylbenzene, 1,2,3-trimethylbenzene, 1,2,4-trimethylbenzene, 4-tert-butyl-o-xylene 1,2,4-triethylbenzene, 1,3,5-triethylbenzene, 1,3,5-triisopropylbenzene, 5-tert-butyl-m-xylene, 3,5- Aromatic hydrocarbons such as di-t-butyltoluene, 1,2,3,5-tetramethylbenzene, 1,2,4,5-tetramethylbenzene, pentamethylbenzene; limonene, p-menthane, Hydrocarbons such as decane, decane, dodecane, and decahydronaphthalene.
就改良塗佈表面狀態等觀點而言,該些溶劑亦較佳為混合兩種以上的形態。於該情形時,尤佳為由選自均三甲苯、第三丁基苯、1,2,4-三甲基苯、對薄荷烷、γ-丁內酯、苯甲醚、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙基溶纖劑乙酸酯、乳酸乙酯、二乙二醇二甲醚、乙酸丁酯、3-甲氧基丙酸甲酯、2-庚酮、環己酮、乙基卡必醇乙酸酯、丁基卡必醇乙酸酯、丙二醇甲醚及丙二醇甲醚乙酸酯中的兩種以上所構成的混合溶液。From the viewpoint of improving the surface state of the coated surface, etc., it is preferable that these solvents are mixed in two or more forms. In this case, it is particularly preferred to be selected from the group consisting of mesitylene, tert-butylbenzene, 1,2,4-trimethylbenzene, p-menthane, γ-butyrolactone, anisole, 3-ethoxy Methyl propyl propionate, ethyl 3-ethoxypropionate, ethyl cellosolve acetate, ethyl lactate, diethylene glycol dimethyl ether, butyl acetate, methyl 3-methoxypropionate A mixed solution of two or more of 2-heptanone, cyclohexanone, ethyl carbitol acetate, butyl carbitol acetate, propylene glycol methyl ether, and propylene glycol methyl ether acetate.
於暫時固定接著劑含有溶劑的情形時,就塗佈性的觀點而言,暫時固定接著劑的溶劑的含量較佳為暫時固定接著劑的總固體成分濃度成為5質量%~80質量%的量,更佳為總固體成分濃度成為5質量%~70質量%,尤佳為總固體成分濃度成為10質量%~60質量%。 溶劑可僅為一種,亦可為兩種以上。於溶劑為兩種以上的情形時,較佳為其合計為所述範圍。When the solvent is temporarily fixed to the adhesive, the content of the solvent for temporarily fixing the adhesive is preferably from 5% by mass to 80% by mass based on the total solid content of the temporarily fixed adhesive. More preferably, the total solid content concentration is 5% by mass to 70% by mass, and particularly preferably the total solid content concentration is 10% by mass to 60% by mass. The solvent may be used alone or in combination of two or more. When the solvent is two or more, it is preferred that the total is in the above range.
<<界面活性劑>> 本發明的暫時固定接著劑較佳為含有界面活性劑。 界面活性劑可使用陰離子系、陽離子系、非離子系或兩性的任一種,較佳的界面活性劑為非離子系界面活性劑。 非離子系界面活性劑的較佳例可列舉:聚氧伸乙基高級烷基醚類、聚氧伸乙基高級烷基苯基醚類、聚氧乙二醇的高級脂肪酸二酯類、矽酮系界面活性劑。<<Interfacial Active Agent>> The temporary fixing adhesive of the present invention preferably contains a surfactant. As the surfactant, any of an anionic, cationic, nonionic or amphoteric surfactant may be used, and a preferred surfactant is a nonionic surfactant. Preferable examples of the nonionic surfactant include polyoxyethylene higher alkyl ethers, polyoxyalkylene higher alkyl phenyl ethers, higher fatty acid diesters of polyoxyethylene glycol, and hydrazine. Ketone surfactant.
就塗佈性的觀點而言,暫時固定接著劑較佳為含有矽酮系界面活性劑作為界面活性劑。通常若使用高黏度的暫時固定接著劑,則難以塗佈成均勻的厚度,但藉由含有矽酮系界面活性劑,容易塗佈成均勻的厚度,故可更佳地使用。 矽酮系界面活性劑例如可列舉:日本專利特開昭62-36663號、日本專利特開昭61-226746號、日本專利特開昭61-226745號、日本專利特開昭62-170950號、日本專利特開昭63-34540號、日本專利特開平7-230165號、日本專利特開平8-62834號、日本專利特開平9-54432號、日本專利特開平9-5988號、日本專利特開2001-330953號各公報記載的界面活性劑,亦可使用市售的界面活性劑。 市售的矽酮系界面活性劑例如可使用:KP-301、KP-306、KP-109、KP-310、KP-310B、KP-323、KP-326、KP-341、KP-104、KP-110、KP-112、KP-360A、KP-361、KP-354、KP-355、KP-356、KP-357、KP-358、KP-359、KP-362、KP-365、KP-366、KP-368、KP-369、KP-330、KP-650、KP-651、KP-390、KP-391、KP-392(信越化學工業(股)製造)。From the viewpoint of coatability, the temporarily fixed adhesive preferably contains an anthrone-based surfactant as a surfactant. In general, when a high-viscosity temporary fixing adhesive is used, it is difficult to apply a uniform thickness, but it is easy to apply a uniform thickness by containing an anthrone-based surfactant, and thus it can be used more preferably. Examples of the anthrone-based surfactants include, for example, JP-A-62-36663, JP-A-61-226746, JP-A-61-226745, and JP-A-62-170950. Japanese Patent Laid-Open No. Sho 63-34540, Japanese Patent Laid-Open No. Hei 7-230165, Japanese Patent Laid-Open No. Hei 8-62834, Japanese Patent Laid-Open No. Hei 9-54432, Japanese Patent Laid-Open No. Hei 9-5988, Japanese Patent Laid-Open Commercially available surfactants can also be used as the surfactant described in each of the publications of JP-A-2001-330953. Commercially available anthrone-based surfactants can be used, for example, KP-301, KP-306, KP-109, KP-310, KP-310B, KP-323, KP-326, KP-341, KP-104, KP. -110, KP-112, KP-360A, KP-361, KP-354, KP-355, KP-356, KP-357, KP-358, KP-359, KP-362, KP-365, KP-366 , KP-368, KP-369, KP-330, KP-650, KP-651, KP-390, KP-391, KP-392 (manufactured by Shin-Etsu Chemical Co., Ltd.).
於暫時固定接著劑含有界面活性劑的情形時,就塗佈性的觀點而言,相對於暫時固定接著劑的總固體成分,暫時固定接著劑的界面活性劑的含量較佳為0.001質量%~5質量%,更佳為0.005質量%~1質量%,尤佳為0.01質量%~0.5質量%。界面活性劑可僅為一種,亦可為兩種以上。於界面活性劑為兩種以上的情形時,較佳為其合計為所述範圍。When the temporary adhesive agent contains a surfactant, the content of the surfactant for temporarily fixing the adhesive is preferably 0.001% by mass based on the total solid content of the temporarily fixed adhesive. 5 mass%, more preferably 0.005 mass% to 1 mass%, still more preferably 0.01 mass% to 0.5 mass%. The surfactant may be used alone or in combination of two or more. When the amount of the surfactant is two or more, it is preferable that the total amount is the above range.
<<其他添加劑>> 本發明的暫時固定接著劑亦可於不損及本發明的效果的範圍內,視需要而調配各種添加物,例如硬化劑、硬化觸媒、矽烷偶合劑、填充劑、密接促進劑、紫外線吸收劑、抗凝聚劑等。於調配該些添加劑的情形時,其合計調配量較佳為暫時固定接著劑的總固體成分的3質量%以下。<<Other Additives>> The temporary fixing adhesive of the present invention may be formulated with various additives such as a hardener, a hardening catalyst, a decane coupling agent, a filler, or the like as long as the effects of the present invention are not impaired. Adhesion promoter, UV absorber, anti-agglomerating agent, etc. In the case of disposing these additives, the total amount of the additives is preferably 3% by mass or less based on the total solid content of the temporarily fixed adhesive.
本發明的暫時固定接著劑較佳為不含金屬等雜質。該些材料所含的雜質的含量較佳為1 ppm以下,更佳為100 ppt以下,進而佳為10 ppt以下,尤佳為實質上不含雜質(測定裝置的檢測極限以下)。 自暫時固定接著劑中去除金屬等雜質的方法例如可列舉使用過濾器的過濾。過濾器孔徑較佳為孔尺寸(pore size)為10 nm以下,更佳為5 nm以下,進而佳為3 nm以下。關於過濾器的材質,較佳為聚四氟乙烯製、聚乙烯製、尼龍製的過濾器。過濾器亦可使用預先經有機溶劑清洗的過濾器。於過濾器過濾步驟中,亦可將多種過濾器串列連接或並列連接使用。於使用多種過濾器的情形時,亦可將孔徑及/或材質不同的過濾器組合使用。另外,亦可將各種材料過濾多次,過濾多次的步驟亦可為循環過濾步驟。 另外,減少暫時固定接著劑所含的金屬等雜質的方法可列舉:選擇金屬含量少的原料作為構成暫時固定接著劑的原料;對構成暫時固定接著劑的原料進行過濾器過濾;利用聚四氟乙烯等將裝置內裹襯(lining)而於儘可能抑制污染(contamination)的條件下進行蒸餾等方法。對構成暫時固定接著劑的原料進行的過濾器過濾時的較佳條件與上文所述的條件相同。 除了過濾器過濾以外,亦可進行利用吸附材料的雜質去除,亦可將過濾器過濾與吸附材料組合使用。吸附材料可使用公知的吸附材料,例如可使用矽膠(silica gel)、沸石等無機系吸附材料,活性炭等有機系吸附材料。The temporarily fixed adhesive of the present invention preferably contains no impurities such as metal. The content of the impurities contained in the materials is preferably 1 ppm or less, more preferably 100 ppt or less, further preferably 10 ppt or less, and particularly preferably substantially no impurities (below the detection limit of the measuring device). A method of removing impurities such as metals from the temporarily fixed adhesive can be exemplified by filtration using a filter. The filter pore size is preferably a pore size of 10 nm or less, more preferably 5 nm or less, and further preferably 3 nm or less. The material of the filter is preferably a filter made of polytetrafluoroethylene, polyethylene or nylon. The filter can also use a filter that has been previously cleaned with an organic solvent. In the filter filtration step, a plurality of filters may be connected in series or in parallel. When using a variety of filters, it is also possible to combine filters with different apertures and/or materials. In addition, various materials may be filtered multiple times, and the step of filtering a plurality of times may also be a circulation filtration step. In addition, a method of reducing impurities such as a metal contained in the adhesive for temporary fixation may be as follows: a raw material having a small metal content is selected as a raw material constituting a temporarily fixed adhesive; a raw material constituting a temporarily fixed adhesive is subjected to filter filtration; and polytetrafluoroethylene is used. A method in which ethylene or the like is lining in a device to perform distillation under conditions where contamination is suppressed as much as possible. The preferred conditions for filter filtration of the raw materials constituting the temporarily fixed adhesive are the same as those described above. In addition to filter filtration, impurity removal using adsorbent materials can also be performed, and filter filtration can also be used in combination with adsorbent materials. As the adsorbent, a known adsorbent can be used. For example, an inorganic adsorbent such as silica gel or zeolite or an organic adsorbent such as activated carbon can be used.
<暫時固定接著劑的用途> 本發明的暫時固定接著劑可形成接著性及剝離性優異的接著層。因此,例如於對元件晶圓實施機械處理或化學處理時,可穩定地將元件晶圓與支撐體暫時接著,並且可容易地解除對元件晶圓的暫時接著,可較佳地用作半導體裝置製造用的暫時固定接著劑。<Application of Temporary Fixing Adhesive> The temporarily fixed adhesive of the present invention can form an adhesive layer excellent in adhesiveness and releasability. Therefore, for example, when mechanical processing or chemical processing is performed on the component wafer, the component wafer and the support can be stably followed, and the temporary bonding of the component wafer can be easily released, which can be preferably used as a semiconductor device. Temporary fixed adhesive for manufacturing.
<接著膜> 繼而,對本發明的接著膜加以說明。 本發明的接著膜具有含有上文所述的氟系液體狀化合物及彈性體的接著層。接著層較佳為含有上文所述的彈性體A與彈性體B作為彈性體。另外,接著層亦較佳為含有上文所述的自由基聚合性化合物。該接著層可使用上文所述的本發明的暫時固定接著劑而形成。 本發明的接著膜中,氟系液體狀化合物偏向存在於接著層的表層。因此,剝離性優異。另外,接著層含有彈性體,故亦追隨於支撐體或基材的微細凹凸,藉由適當的固著效果而可獲得優異的接著性。因此可兼具接著性與剝離性。 本發明的接著膜中,接著層較佳為:氟系液體狀化合物的濃度自接著層的任一表面起於接著層厚度的5%的範圍的區域、與於厚度方向上超過5%且50%的範圍的區域不同。 接著層中的氟系液體狀化合物的濃度例如可利用以下方法來測定:一面進行蝕刻一面進行X射線光電子光譜(化學分析電子能譜法(Electron Spectroscopy for Chemical Analysis,ESCA))測定的方法、或將傾斜切削與飛行時間式二次離子質譜分析(Time of Flight-Secondary Ion Mass Spectrometry,TOF-SIMS)測定加以組合的方法。<Following Film> Next, the adhesive film of the present invention will be described. The adhesive film of the present invention has an adhesive layer containing the fluorine-based liquid compound and the elastomer described above. The subsequent layer preferably contains the elastomer A and the elastomer B described above as an elastomer. Further, the adhesive layer preferably contains the radical polymerizable compound described above. The adhesive layer can be formed using the temporarily fixed adhesive of the present invention as described above. In the adhesive film of the present invention, the fluorine-based liquid compound is biased to the surface layer of the adhesive layer. Therefore, the peeling property is excellent. Further, since the adhesive layer contains an elastomer, it also follows the fine unevenness of the support or the substrate, and excellent adhesion can be obtained by an appropriate fixing effect. Therefore, it is possible to have both adhesiveness and peelability. In the adhesive film of the present invention, the adhesive layer preferably has a concentration of the fluorine-based liquid compound from a surface of the adhesive layer in a range of 5% of the thickness of the adhesive layer, and more than 5% and 50 in the thickness direction. The range of % ranges is different. The concentration of the fluorine-based liquid compound in the layer can be measured by, for example, X-ray photoelectron spectroscopy (Electron Spectroscopy for Chemical Analysis (ESCA)) while performing etching, or A method of combining tilt cutting with Time of Flight-Secondary Ion Mass Spectrometry (TOF-SIMS) measurement.
本發明的接著膜中,溶劑含有率較佳為1質量%以下,更佳為0.1質量%以下,尤佳為不含溶劑。再者,接著膜的溶劑含有率可藉由氣相層析法來測定。In the adhesive film of the present invention, the solvent content is preferably 1% by mass or less, more preferably 0.1% by mass or less, and particularly preferably no solvent. Further, the solvent content of the film can be measured by gas chromatography.
本發明的接著膜中,接著層的平均厚度並無特別限定,例如較佳為0.1 μm~500 μm,更佳為0.1 μm~200 μm,進而佳為10 μm~200 μm,尤佳為50 μm~200 μm。若接著層的平均厚度為所述範圍,則容易形成平坦性優異的接著膜。本發明中,接著層的平均厚度是定義為藉由橢圓偏光儀進行5點測定的點的平均值。In the adhesive film of the present invention, the average thickness of the adhesive layer is not particularly limited, and is, for example, preferably 0.1 μm to 500 μm, more preferably 0.1 μm to 200 μm, still more preferably 10 μm to 200 μm, still more preferably 50 μm. ~200 μm. When the average thickness of the adhesive layer is in the above range, it is easy to form an adhesive film having excellent flatness. In the present invention, the average thickness of the subsequent layer is defined as the average value of the points measured by the ellipsometer at 5 points.
本發明的接著膜亦可於接著層的單面或兩面上形成有脫模層。 脫模層的平均厚度較佳為0.001 μm~1 μm,更佳為0.01 μm~0.5 μm。若為所述範圍,則接著膜具有適度的接著力,與基材或支撐體的接著性良好,並且可將接著膜容易地自基材或支撐體剝離。再者,本發明中,脫模層的平均厚度是定義為藉由橢圓偏光儀進行5點測定的點的平均值。The adhesive film of the present invention may be formed with a release layer on one or both sides of the adhesive layer. The average thickness of the release layer is preferably from 0.001 μm to 1 μm, more preferably from 0.01 μm to 0.5 μm. If it is the said range, a film has a moderate adhesive force, and adhesiveness with a base material or a support body is favorable, and an adhesive film can be peeled easily from a base material or a support body easily. Further, in the present invention, the average thickness of the release layer is defined as the average value of the points measured by the ellipsometer at five points.
脫模層較佳為含有含選自氟原子及矽原子中的至少一種的化合物,更佳為含有氟系矽烷偶合劑。 脫模層的氟含有率較佳為30質量%~80質量%,更佳為40質量%~76質量%,尤佳為60質量%~75質量%。氟含有率是以「{(一分子中的氟原子數×氟原子的質量)/一分子中的所有原子的質量}×100」來定義。 另外,相對於脫模層的總固體成分,脫模層較佳為含有10質量%~100質量%的含選自氟原子及矽原子中的至少一種的化合物,更佳為50質量%~100質量%。 就耐熱性的觀點而言,脫模層較佳為含有含氟原子的三維交聯物。其中,較佳為含氟的多官能單體·寡聚物的三維交聯物、或含氟的矽烷偶合劑的三維交聯物,尤佳為含氟的矽烷偶合劑的三維交聯物。含氟的矽烷偶合劑較佳為對人體的危險性及金屬腐蝕性低的非鹵素系矽烷偶合劑,尤佳為含氟的烷氧基矽烷。市售品可列舉大金工業(Daikin Industries)股份有限公司製造的奧普茨(Optools)DAC-HP、奧普茨(Optools)DSX。再者,鹵素系矽烷偶合劑例如可列舉氟氯矽烷化合物等。The release layer preferably contains a compound containing at least one selected from the group consisting of a fluorine atom and a ruthenium atom, and more preferably contains a fluorine-based decane coupling agent. The fluorine content of the release layer is preferably from 30% by mass to 80% by mass, more preferably from 40% by mass to 76% by mass, even more preferably from 60% by mass to 75% by mass. The fluorine content rate is defined by "{(the number of fluorine atoms in one molecule x the mass of the fluorine atom) / the mass of all atoms in one molecule} x 100". Further, the release layer preferably contains 10% by mass to 100% by mass of a compound containing at least one selected from the group consisting of a fluorine atom and a ruthenium atom, more preferably 50% by mass to 100%, based on the total solid content of the release layer. quality%. From the viewpoint of heat resistance, the release layer is preferably a three-dimensional crosslinked product containing a fluorine atom. Among them, a three-dimensional crosslinked product of a fluorine-containing polyfunctional monomer/oligomer or a three-dimensional crosslinked product of a fluorine-containing decane coupling agent is preferred, and a three-dimensional crosslinked product of a fluorine-containing decane coupling agent is particularly preferred. The fluorine-containing decane coupling agent is preferably a non-halogen decane coupling agent which is dangerous to the human body and has low metal corrosion, and is preferably a fluorine-containing alkoxy decane. Commercially available products include Optools DAC-HP and Optools DSX manufactured by Daikin Industries, Inc. Further, examples of the halogen-based decane coupling agent include a chlorochloromethane compound.
本發明中,脫模層可含有含氟原子的非三維交聯結構的高分子化合物。 所謂非三維交聯結構,是指於化合物中不含交聯結構,或形成三維交聯結構的交聯結構相對於化合物中的所有交聯結構之比例為5%以下,較佳為1%以下。較佳為實質上含有三維交聯結構。 含氟原子的非三維交聯結構的高分子化合物可較佳地使用包含一種或兩種以上的含氟單官能單體的聚合物。更具體可列舉選自以下聚合物中的至少一種含氟樹脂等:選自四氟乙烯、六氟丙烯、氧化四氟乙烯、氧化六氟丙烯、全氟烷基乙烯基醚、氯三氟乙烯、偏二氟乙烯、含全氟烷基的(甲基)丙烯酸酯中的一種或兩種以上的含氟單官能單體的均聚物或該些單體的共聚物,含氟單官能單體的一種或兩種以上與乙烯的共聚物,含氟單官能單體的一種或兩種以上與氯三氟乙烯的共聚物。In the present invention, the release layer may contain a polymer compound having a fluorine-containing atom and a non-three-dimensional crosslinked structure. The non-three-dimensional crosslinked structure means that the ratio of the crosslinked structure which does not contain a crosslinked structure or forms a three-dimensional crosslinked structure to all crosslinked structures in the compound is 5% or less, preferably 1% or less. . It is preferred to substantially contain a three-dimensional crosslinked structure. As the polymer compound having a non-three-dimensional crosslinked structure of a fluorine atom, a polymer containing one or two or more kinds of fluorine-containing monofunctional monomers can be preferably used. More specifically, at least one fluorine-containing resin or the like selected from the group consisting of tetrafluoroethylene, hexafluoropropylene, tetrafluoroethylene oxide, hexafluoropropylene oxide, perfluoroalkyl vinyl ether, and chlorotrifluoroethylene may be mentioned. a homopolymer of one or two or more fluorine-containing monofunctional monomers of vinylidene fluoride, a perfluoroalkyl group-containing (meth) acrylate or a copolymer of the monomers, a fluorine-containing monofunctional single A copolymer of one or two or more kinds of a copolymer with ethylene, one or two or more kinds of fluorine-containing monofunctional monomers and chlorotrifluoroethylene.
含氟原子的非三維交聯結構的高分子化合物較佳為可由含全氟烷基的(甲基)丙烯酸酯合成的含全氟烷基的(甲基)丙烯酸系樹脂。 具體而言,含全氟烷基的(甲基)丙烯酸酯較佳為下述式(101)所表示的化合物。The polymer compound having a non-three-dimensional crosslinked structure of a fluorine atom is preferably a perfluoroalkyl group-containing (meth)acrylic resin synthesized from a perfluoroalkyl group-containing (meth) acrylate. Specifically, the perfluoroalkyl group-containing (meth) acrylate is preferably a compound represented by the following formula (101).
式(101) [化12] Formula (101) [Chem. 12]
通式(101)中,R101 、R102 、R103 分別獨立地表示氫原子、烷基或鹵素原子。Y101 表示單鍵或選自由-CO-、-O-、-NH-、二價脂肪族基、二價芳香族基及該些基團的組合所組成的組群中的二價連結基。Rf為氟原子或含有至少一個氟原子的一價有機基。In the formula (101), R 101 , R 102 and R 103 each independently represent a hydrogen atom, an alkyl group or a halogen atom. Y 101 represents a single bond or a divalent linking group selected from the group consisting of -CO-, -O-, -NH-, a divalent aliphatic group, a divalent aromatic group, and a combination of these groups. Rf is a fluorine atom or a monovalent organic group containing at least one fluorine atom.
通式(101)中,R101 、R102 、R103 所表示的烷基的例子較佳為碳數1~8的烷基,例如可列舉:甲基、乙基、丙基、辛基、異丙基、第三丁基、異戊基、2-乙基己基、2-甲基己基、環戊基等。芳基的例子較佳為碳數6~12的芳基,可列舉苯基、1-萘基、2-萘基等。其中,R101 ~R103 較佳為氫原子或甲基。In the formula (101), examples of the alkyl group represented by R 101 , R 102 and R 103 are preferably an alkyl group having 1 to 8 carbon atoms, and examples thereof include a methyl group, an ethyl group, a propyl group and an octyl group. Isopropyl, tert-butyl, isopentyl, 2-ethylhexyl, 2-methylhexyl, cyclopentyl and the like. The aryl group is preferably an aryl group having 6 to 12 carbon atoms, and examples thereof include a phenyl group, a 1-naphthyl group, and a 2-naphthyl group. Among them, R 101 to R 103 are preferably a hydrogen atom or a methyl group.
Y101 表示單鍵或者選自由-CO-、-O-、-NH-、二價脂肪族基、二價芳香族基及該些基團的組合所組成的組群中的二價連結基,對於二價脂肪族基而言,鏈狀結構優於環狀結構,進而直鏈狀結構優於具有分支的鏈狀結構。二價脂肪族基的碳原子數較佳為1~20,更佳為1~15,進而佳為1~12,進而較佳為1~10,進而更佳為1~8,尤佳為1~4。 二價芳香族基的例子可列舉伸苯基、經取代的伸苯基、萘基及經取代的萘基,較佳為伸苯基。 Y101 較佳為二價的直鏈狀結構的脂肪族基。Y 101 represents a single bond or a divalent linking group selected from the group consisting of -CO-, -O-, -NH-, a divalent aliphatic group, a divalent aromatic group, and a combination of such groups, For a divalent aliphatic group, the chain structure is superior to the ring structure, and thus the linear structure is superior to the chain structure having branches. The number of carbon atoms of the divalent aliphatic group is preferably from 1 to 20, more preferably from 1 to 15, still more preferably from 1 to 12, still more preferably from 1 to 10, still more preferably from 1 to 8, more preferably 1 ~4. Examples of the divalent aromatic group include a phenylene group, a substituted phenylene group, a naphthyl group, and a substituted naphthyl group, and a phenyl group is preferred. Y 101 is preferably a divalent linear aliphatic structure.
Rf所表示的含氟原子的一價有機基並無特別限定,較佳為碳數1~30的含氟烷基,更佳為碳數1~20,尤佳為碳數1~15的含氟烷基。該含氟烷基可為直鏈{例如-CF2 CF3 、-CH2 (CF2 )4 H、-CH2 (CF2 )8 CF3 、-CH2 CH2 (CF2 )4 H等},亦可具有分支結構{例如-CH(CF3 )2 、-CH2 CF(CF3 )2 、-CH(CH3 )CF2 CF3 、-CH(CH3 )(CF2 )5 CF2 H等},另外亦可具有脂環式結構(較佳為5員環或6員環,例如全氟環己基、全氟環戊基或經該些基團取代的烷基等),亦可具有醚鍵(例如-CH2 OCH2 CF2 CF3 、-CH2 CH2 OCH2 C4 F8 H、-CH2 CH2 OCH2 CH2 C8 F17 、-CH2 CF2 OCF2 CF2 OCF2 CF2 H等)。另外,亦可為全氟烷基。The monovalent organic group of the fluorine atom represented by Rf is not particularly limited, but is preferably a fluorine-containing alkyl group having 1 to 30 carbon atoms, more preferably 1 to 20 carbon atoms, still more preferably a carbon number of 1 to 15 carbon atoms. Fluoroalkyl. The fluorine-containing alkyl group may be a linear chain such as -CF 2 CF 3 , -CH 2 (CF 2 ) 4 H, -CH 2 (CF 2 ) 8 CF 3 , -CH 2 CH 2 (CF 2 ) 4 H, or the like. }, may also have a branched structure {eg, -CH(CF 3 ) 2 , -CH 2 CF(CF 3 ) 2 , -CH(CH 3 )CF 2 CF 3 , -CH(CH 3 )(CF 2 ) 5 CF 2 H et al., additionally having an alicyclic structure (preferably a 5-membered ring or a 6-membered ring, such as a perfluorocyclohexyl group, a perfluorocyclopentyl group or an alkyl group substituted with the groups), May have an ether linkage (eg, -CH 2 OCH 2 CF 2 CF 3 , -CH 2 CH 2 OCH 2 C 4 F 8 H, -CH 2 CH 2 OCH 2 CH 2 C 8 F 17 , -CH 2 CF 2 OCF 2 CF 2 OCF 2 CF 2 H, etc.). Alternatively, it may be a perfluoroalkyl group.
具體而言,含全氟烷基的(甲基)丙烯酸系樹脂含有下述式(102)所表示的重複單元。 式(102) [化13] Specifically, the perfluoroalkyl group-containing (meth)acrylic resin contains a repeating unit represented by the following formula (102). Formula (102) [Chem. 13]
通式(102)中,R101 、R102 、R103 、Y101 、Rf分別與通式(101)為相同含意,較佳態樣亦為相同含意。In the formula (102), R 101 , R 102 , R 103 , Y 101 and Rf have the same meanings as in the formula (101), respectively, and preferred embodiments have the same meanings.
就剝離性的觀點而言,含全氟烷基的(甲基)丙烯酸系樹脂除了含全氟烷基的(甲基)丙烯酸酯以外,可任意選擇共聚合成分。可形成共聚合成分的自由基聚合性化合物例如可列舉:選自丙烯酸酯類、甲基丙烯酸酯類、N,N-二取代丙烯醯胺類、N,N-二取代甲基丙烯醯胺類、苯乙烯類、丙烯腈類、甲基丙烯腈類等中的自由基聚合性化合物。From the viewpoint of the releasability, the perfluoroalkyl group-containing (meth)acrylic resin can be arbitrarily selected in addition to the perfluoroalkyl group-containing (meth) acrylate. Examples of the radically polymerizable compound which can form a copolymerization component include, for example, acrylates, methacrylates, N,N-disubstituted acrylamides, and N,N-disubstituted methacrylamides. A radically polymerizable compound in styrene, acrylonitrile, methacrylonitrile or the like.
更具體而言,例如可列舉:丙烯酸烷基酯(烷基的碳原子數較佳為1~20)等丙烯酸酯類(例如丙烯酸甲酯、丙烯酸乙酯、丙烯酸丙酯、丙烯酸丁酯、丙烯酸戊酯、丙烯酸乙基己酯、丙烯酸辛酯、丙烯酸第三辛酯、丙烯酸氯乙酯、丙烯酸-2,2-二甲基羥基丙酯、丙烯酸-5-羥基戊酯、三羥甲基丙烷單丙烯酸酯、季戊四醇單丙烯酸酯、丙烯酸縮水甘油酯、丙烯酸苄酯、丙烯酸甲氧基苄酯、丙烯酸糠酯、丙烯酸四氫糠酯等)、丙烯酸芳基酯(例如丙烯酸苯酯等)、甲基丙烯酸烷基酯(烷基的碳原子數較佳為1~20)等甲基丙烯酸酯類(例如甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丙酯、甲基丙烯酸異丙酯、甲基丙烯酸戊酯、甲基丙烯酸己酯、甲基丙烯酸環己酯、甲基丙烯酸苄酯、甲基丙烯酸氯苄酯、甲基丙烯酸辛酯、甲基丙烯酸-4-羥基丁酯、甲基丙烯酸-5-羥基戊酯、甲基丙烯酸-2,2-二甲基-3-羥基丙酯、三羥甲基丙烷單甲基丙烯酸酯、季戊四醇單甲基丙烯酸酯、甲基丙烯酸縮水甘油酯、甲基丙烯酸糠酯、甲基丙烯酸四氫糠酯等)、甲基丙烯酸芳基酯(例如甲基丙烯酸苯酯、甲基丙烯酸甲苯酯、甲基丙烯酸萘酯等)、苯乙烯、烷基苯乙烯等苯乙烯(例如甲基苯乙烯、二甲基苯乙烯、三甲基苯乙烯、乙基苯乙烯、二乙基苯乙烯、異丙基苯乙烯、丁基苯乙烯、己基苯乙烯、環己基苯乙烯、癸基苯乙烯、苄基苯乙烯、氯甲基苯乙烯、三氟甲基苯乙烯、乙氧基甲基苯乙烯、乙醯氧基甲基苯乙烯等)、烷氧基苯乙烯(例如甲氧基苯乙烯、4-甲氧基-3-甲基苯乙烯、二甲氧基苯乙烯等)、鹵素苯乙烯(例如氯苯乙烯、二氯苯乙烯、三氯苯乙烯、四氯苯乙烯、五氯苯乙烯、溴苯乙烯、二溴苯乙烯、碘苯乙烯、氟苯乙烯、三氟苯乙烯、2-溴-4-三氟甲基苯乙烯、4-氟-3-三氟甲基苯乙烯等)、丙烯腈、甲基丙烯腈、丙烯酸、含羧酸的自由基聚合性化合物(丙烯酸、甲基丙烯酸、衣康酸、丁烯酸、異丁烯酸、馬來酸、對羧基苯乙烯及該些酸基的金屬鹽、銨鹽化合物等),就剝離性的觀點而言,尤其較佳為具有碳數1~24的烴基的(甲基)丙烯酸酯,例如可列舉(甲基)丙烯酸的甲酯、丁酯、2-乙基己酯、月桂酯、硬脂酯、縮水甘油酯等,較佳為2-乙基己酯、月桂酯、硬脂酯等高級醇的(甲基)丙烯酸酯、特別是丙烯酸酯。More specifically, for example, acrylates such as alkyl acrylate (the alkyl group preferably has 1 to 20 carbon atoms) (for example, methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, acrylic acid) Amyl ester, ethylhexyl acrylate, octyl acrylate, trioctyl acrylate, chloroethyl acrylate, 2,2-dimethylhydroxypropyl acrylate, 5-hydroxypentyl acrylate, trimethylolpropane Monoacrylate, pentaerythritol monoacrylate, glycidyl acrylate, benzyl acrylate, methoxybenzyl acrylate, decyl acrylate, tetrahydrofurfuryl acrylate, etc.), aryl acrylate (eg phenyl acrylate, etc.), A A methacrylate such as an alkyl acrylate (the alkyl group preferably has 1 to 20 carbon atoms) (for example, methyl methacrylate, ethyl methacrylate, propyl methacrylate, isopropyl methacrylate) Ester, amyl methacrylate, hexyl methacrylate, cyclohexyl methacrylate, benzyl methacrylate, benzyl chloride methacrylate, octyl methacrylate, 4-hydroxybutyl methacrylate, Methacrylic acid-5 -hydroxypentyl ester, 2,2-dimethyl-3-hydroxypropyl methacrylate, trimethylolpropane monomethacrylate, pentaerythritol monomethacrylate, glycidyl methacrylate, methyl Ethyl acrylate, tetrahydrofurfuryl methacrylate, etc., aryl methacrylate (such as phenyl methacrylate, toluene methacrylate, naphthyl methacrylate, etc.), styrene, alkyl styrene, etc. Styrene (eg methyl styrene, dimethyl styrene, trimethyl styrene, ethyl styrene, diethyl styrene, isopropyl styrene, butyl styrene, hexyl styrene, cyclohexyl benzene Ethylene, mercaptostyrene, benzylstyrene, chloromethylstyrene, trifluoromethylstyrene, ethoxymethylstyrene, ethoxymethylmethylstyrene, etc., alkoxystyrene For example, methoxystyrene, 4-methoxy-3-methylstyrene, dimethoxystyrene, etc.), halogen styrene (such as chlorostyrene, dichlorostyrene, trichlorostyrene, tetrachloro Styrene, pentachlorostyrene, bromostyrene, dibromostyrene, iodine styrene, fluorostyrene Free radical polymerization of trifluorostyrene, 2-bromo-4-trifluoromethylstyrene, 4-fluoro-3-trifluoromethylstyrene, etc., acrylonitrile, methacrylonitrile, acrylic acid, carboxylic acid Compound (acrylic acid, methacrylic acid, itaconic acid, crotonic acid, methacrylic acid, maleic acid, p-carboxystyrene, metal salts of these acid groups, ammonium salt compounds, etc.), from the viewpoint of peelability Particularly preferred is a (meth) acrylate having a hydrocarbon group having 1 to 24 carbon atoms, and examples thereof include methyl ester, butyl ester, 2-ethylhexyl ester, lauryl ester, and stearyl ester of (meth)acrylic acid. A glycidyl ester or the like is preferably a (meth) acrylate, particularly an acrylate, of a higher alcohol such as 2-ethylhexyl ester, lauryl ester or stearyl ester.
含氟原子的非三維交聯結構的高分子化合物亦可使用市售品。例如可列舉:鐵氟龍(Teflon)(註冊商標)(杜邦(Dupont)公司)、特富贊(Tefzel)(杜邦(Dupont)公司)、氟路昂(Fluon)(旭硝子公司)、哈拉(Halar)(蘇威蘇萊克西斯(Solvay Solexis)公司)、海拉(Hylar)(蘇威蘇萊克西斯(Solvay Solexis)公司)、魯米氟龍(Lumiflon)(旭硝子公司)、阿弗拉斯(Aflas)(旭硝子公司)、賽托普(Cytop)(旭硝子公司)、賽弗拉爾索芙特(Cefral Soft)(中央硝子(Central Glass)公司)、賽弗拉爾扣特(Cefral Coat)(中央硝子(Central Glass)公司)等氟樹脂,威登(Viton)(杜邦(Dupont)公司)、卡爾萊茨(Kalrez)(杜邦(Dupont)公司)、斯菲爾(SIFEL)(信越化學工業公司)等商標名的氟橡膠,以克萊托克斯(Krytox)(杜邦(Dupont)公司)、佛布林(Fomblin)(大德科技(Daitokutech)公司)、德納姆(Demnum)(大金工業(Daikin Industries)公司)等的全氟聚醚油為代表的各種氟油,或代付利(Daifree)FB系列(大金工業(Daikin Industries)公司)、美佳法(Megafac)系列(迪愛生(DIC)公司)等商標名的含氟脫模劑等。A commercially available product can also be used as the polymer compound having a non-three-dimensional crosslinked structure of a fluorine atom. For example, Teflon (registered trademark) (Dupont), Tefzel (Dupont), Fluon (Asahi Glass), and Hara ( Halar) (Solvay Solexis), Hylar (Solvay Solexis), Lumiflon (Asahi Glass), Afra Aflas (Asahi Glass), Cytop (Asahi Glass), Cefral Soft (Central Glass), Cefral Coat ) (Central Glass) and other fluororesins, Viton (Dupont), Kalrez (Dupont), SIFEL (Shin-Etsu Chemical) Industrial companies and other trade names of fluororubbers, such as Krytox (Dupont), Fomblin (Daitokutech), and Demnum ( Big metal work (Daikin Industries), etc. All kinds of fluorocarbon oils represented by perfluoropolyether oils, or Daifree FB series (Daikin Industries) and Megafac series (Di Aisheng ( DIC) company), etc., a fluorine-containing release agent such as a brand name.
含氟原子的非三維交聯結構的高分子化合物的由凝膠滲透層析(GPC)法所得的聚苯乙烯換算的重量平均分子量較佳為100000~2000,更佳為50000~2000,最佳為10000~2000。The polystyrene-equivalent weight average molecular weight obtained by the gel permeation chromatography (GPC) method of the polymer compound having a non-three-dimensional crosslinked structure of a fluorine atom is preferably from 100,000 to 2,000, more preferably from 50,000 to 2,000, most preferably It is 10,000 to 2,000.
就良好的剝離性的觀點而言,相對於脫模層的總固體成分,脫模層的含氟原子的非三維交聯結構的高分子化合物的含量較佳為1質量%~99質量%,更佳為3質量%~95質量%,進而佳為5質量%~90質量%。 脫模層中的含氟原子的三維交聯物與含氟原子的非三維交聯結構的高分子化合物之比(質量比)較佳為5:95~50:50,更佳為10:90~40:60,進而佳為15:85~30:70。 含氟原子的非三維交聯結構的高分子化合物可僅為一種,亦可為兩種以上。兩種以上的情況下,較佳為其合計為所述範圍。From the viewpoint of good releasability, the content of the polymer compound having a non-three-dimensional crosslinked structure of fluorine atom in the release layer is preferably from 1% by mass to 99% by mass based on the total solid content of the release layer. More preferably, it is 3% by mass to 95% by mass, and further preferably 5% by mass to 90% by mass. The ratio (mass ratio) of the three-dimensional crosslinked product of the fluorine-containing atom in the release layer to the polymer compound having a non-three-dimensional crosslinked structure of a fluorine atom is preferably from 5:95 to 50:50, more preferably 10:90. ~40:60, and then 15:85~30:70. The polymer compound having a non-three-dimensional crosslinked structure of a fluorine atom may be used alone or in combination of two or more. In the case of two or more kinds, it is preferable to add up to the above range.
脫模層可使用含有脫模成分的組成物(脫模層形成用組成物)而形成。脫模成分較佳為含選自氟原子及矽原子中的至少一種的材料。含選自氟原子及矽原子中的至少一種的材料可列舉具有氟原子或矽原子的聚合性單體等。更佳為氟系矽烷偶合劑。 就良好的剝離性的觀點而言,相對於脫模層形成用組成物的總固體成分,脫模成分的含量較佳為5質量%~100質量%,更佳為50質量%~100質量%,進而佳為90質量%~100質量%。The release layer can be formed using a composition containing a mold release component (a composition for forming a release layer). The mold release component is preferably a material containing at least one selected from the group consisting of a fluorine atom and a ruthenium atom. The material containing at least one selected from the group consisting of a fluorine atom and a ruthenium atom may, for example, be a polymerizable monomer having a fluorine atom or a ruthenium atom. More preferably, it is a fluorine-based decane coupling agent. The content of the mold release component is preferably from 5% by mass to 100% by mass, and more preferably from 50% by mass to 100% by mass based on the total solid content of the composition for forming a release layer, from the viewpoint of good detachability. Further preferably, it is 90% by mass to 100% by mass.
<<<具有氟原子或矽原子的聚合性單體>>> 具有氟原子或矽原子的聚合性單體較佳為於一分子中含有一個以上的氟原子或矽原子的自由基聚合性單體或寡聚物,尤佳為具有於一分子中含有兩個以上的氟原子的、通常被稱為全氟基的基團的聚合性單體。<<<Polymerizable monomer having a fluorine atom or a ruthenium atom>>> The polymerizable monomer having a fluorine atom or a ruthenium atom is preferably a radical polymerizable single containing one or more fluorine atoms or ruthenium atoms in one molecule. The polymer or oligomer is preferably a polymerizable monomer having a group generally called a perfluoro group having two or more fluorine atoms in one molecule.
具有氟原子或矽原子的自由基聚合性單體或寡聚物具有自由基聚合性官能基,自由基聚合性官能基並無特別限制,較佳為不飽和基(乙烯性不飽和鍵基等)。The radically polymerizable monomer or oligomer having a fluorine atom or a ruthenium atom has a radical polymerizable functional group, and the radical polymerizable functional group is not particularly limited, and is preferably an unsaturated group (ethylenically unsaturated bond group, etc.) ).
具有氟原子或矽原子的自由基聚合性單體或寡聚物較佳為具有兩個以上的自由基聚合性官能基,藉此,可於元件的製造製程中,進一步提高經過高溫下的製程後的自元件晶圓的剝離性。The radical polymerizable monomer or oligomer having a fluorine atom or a ruthenium atom preferably has two or more radical polymerizable functional groups, whereby the process at a high temperature can be further improved in the manufacturing process of the device. Post-detachability from the component wafer.
<<<<具有氟原子的聚合性單體>>>> 具有氟原子的聚合性單體可自公知的單體中選擇,較佳為具有聚合性基的單體,更佳為氟系矽烷偶合劑。聚合性基例如可列舉:具有羥基或可水解的基團的矽烷基(例如烷氧基矽烷基、醯氧基矽烷基等)、具有反應性不飽和雙鍵的基團((甲基)丙烯醯基、烯丙基、乙烯氧基等)、開環聚合反應性基(環氧基、氧雜環丁基、噁唑基等)、具有活性氫原子的基團(例如羥基、羧基、胺基、胺甲醯基、巰基、β-酮酯基、氫矽烷基、矽烷醇基等)、酸酐基、可由親核劑取代的基團(活性鹵素原子、磺酸酯等)等。<<<<Polymerizable monomer having a fluorine atom>>>> The polymerizable monomer having a fluorine atom can be selected from known monomers, preferably a monomer having a polymerizable group, more preferably a fluorine-based decane. Coupling agent. Examples of the polymerizable group include a decyl group having a hydroxyl group or a hydrolyzable group (for example, an alkoxyalkyl group, a decyloxyalkyl group, etc.), a group having a reactive unsaturated double bond ((meth) propylene). a mercapto group, an allyl group, a vinyloxy group, etc.), a ring-opening polymerization reactive group (epoxy group, oxetanyl group, oxazolyl group, etc.), a group having an active hydrogen atom (for example, a hydroxyl group, a carboxyl group, an amine group) A group such as an amino group, an aminomethyl group, a fluorenyl group, a β-ketoester group, a hydroalkylene group or a decyl alcohol group, an acid anhydride group or a group which may be substituted by a nucleophilic agent (active halogen atom, sulfonate or the like).
具有氟原子的自由基聚合性單體較佳為以下的通式(I)所表示的化合物。 通式(I):Rf{-L-Y}n (式中,Rf表示至少含有碳原子及氟原子、且亦可含有氧原子及氫原子中的任一個的鏈狀或環狀的n價基團,n表示2以上的整數。L表示單鍵或二價連結基。Y表示聚合性基)The radically polymerizable monomer having a fluorine atom is preferably a compound represented by the following formula (I). General formula (I): Rf{-LY} n (wherein Rf represents a chain or cyclic n-valent group containing at least a carbon atom and a fluorine atom, and may contain either an oxygen atom or a hydrogen atom; n represents an integer of 2 or more. L represents a single bond or a divalent linking group. Y represents a polymerizable group)
所述通式(I)中,Y為聚合性基,例如較佳為具有羥基或可水解的基團的矽烷基(例如烷氧基矽烷基、醯氧基矽烷基等)、具有反應性不飽和雙鍵的基團((甲基)丙烯醯基、烯丙基、乙烯氧基等)、開環聚合反應性基(環氧基、氧雜環丁基、噁唑基等)、具有活性氫原子的基團(例如羥基、羧基、胺基、胺甲醯基、巰基、β-酮酯基、氫矽烷基、矽烷醇基等)、酸酐基、可由親核劑取代的基團(活性鹵素原子、磺酸酯等)等。In the above formula (I), Y is a polymerizable group, and for example, a decyl group having a hydroxyl group or a hydrolyzable group (e.g., an alkoxyalkyl group, a decyloxyalkyl group, etc.) is preferred, and the reactivity is not a group having a saturated double bond ((meth)acryloyl group, allyl group, vinyloxy group, etc.), a ring-opening polymerization reactive group (epoxy group, oxetanyl group, oxazolyl group, etc.), active a group of a hydrogen atom (e.g., a hydroxyl group, a carboxyl group, an amine group, an amine carbaryl group, a fluorenyl group, a β-ketoester group, a hydrodecyl group, a decyl alcohol group, etc.), an acid anhydride group, a group which may be substituted by a nucleophilic agent (activity A halogen atom, a sulfonate, etc.).
更佳為Y表示自由基聚合性基,進而佳為具有反應性不飽和雙鍵的基團。具體而言,Y較佳為下述通式(9)所表示的自由基聚合性官能基。More preferably, Y represents a radical polymerizable group, and further preferably a group having a reactive unsaturated double bond. Specifically, Y is preferably a radical polymerizable functional group represented by the following formula (9).
[化14](通式(9)中,R901 ~R903 分別獨立地表示氫原子、烷基或芳基。點線表示與連結於L的基團的鍵結)[Chemistry 14] (In the formula (9), R 901 to R 903 each independently represent a hydrogen atom, an alkyl group or an aryl group. The dotted line indicates a bond to a group bonded to L)
烷基的例子較佳為碳數1~8的烷基,例如可列舉甲基、乙基、丙基、辛基、異丙基、第三丁基、異戊基、2-乙基己基、2-甲基己基、環戊基等。芳基的例子較佳為碳數6~12的芳基,可列舉苯基、1-萘基、2-萘基等。其中,R901 ~R903 較佳為氫原子或甲基。 L表示單鍵或二價連結基。二價連結基表示二價脂肪族基、二價芳香族基、-O-、-S-、-CO-、-N(R)-及將該些基團的兩種以上組合所得的二價連結基。其中,R表示氫原子或碳數1~5的烷基。 於L具有伸烷基或伸芳基的情形時,伸烷基及伸芳基較佳為經鹵素原子取代,更佳為經氟原子取代。 Rf表示至少含有碳原子及氟原子、且亦可含有氧原子及氫原子中的任一個的鏈狀或環狀的n價基團。Rf亦可為含有具有氟原子的重複單元的線狀或分支狀的高分子結構。The alkyl group is preferably an alkyl group having 1 to 8 carbon atoms, and examples thereof include a methyl group, an ethyl group, a propyl group, an octyl group, an isopropyl group, a tert-butyl group, an isopentyl group, and a 2-ethylhexyl group. 2-methylhexyl, cyclopentyl and the like. The aryl group is preferably an aryl group having 6 to 12 carbon atoms, and examples thereof include a phenyl group, a 1-naphthyl group, and a 2-naphthyl group. Among them, R 901 to R 903 are preferably a hydrogen atom or a methyl group. L represents a single bond or a divalent linking group. The divalent linking group represents a divalent aliphatic group, a divalent aromatic group, -O-, -S-, -CO-, -N(R)-, and a divalent combination of two or more of these groups. Linkage base. Wherein R represents a hydrogen atom or an alkyl group having 1 to 5 carbon atoms. In the case where L has an alkyl group or an aryl group, the alkyl group and the aryl group are preferably substituted by a halogen atom, more preferably by a fluorine atom. Rf represents a chain or cyclic n-valent group containing at least a carbon atom and a fluorine atom, and may contain either an oxygen atom or a hydrogen atom. Rf may also be a linear or branched polymer structure containing a repeating unit having a fluorine atom.
此種具有氟原子的單體亦可較佳地使用日本專利特開2011-48358號公報的段落編號0019~段落編號0033中記載的化合物,將該些內容併入至本申請案說明書中。Such a monomer having a fluorine atom can also preferably be used in the specification of the present application, which is described in Paragraph No. 0019 to Paragraph No. 0033 of JP-A-2011-48358.
另外,具有氟原子的自由基聚合性單體亦較佳為選自下述結構式(1)、結構式(2)、結構式(3)、結構式(4)及結構式(5)所表示的化合物中的至少一種。Further, the radically polymerizable monomer having a fluorine atom is preferably selected from the following structural formula (1), structural formula (2), structural formula (3), structural formula (4), and structural formula (5). At least one of the compounds represented.
CH2 =CR1 COOR2 Rf ···結構式(1) (結構式(1)中,R1 表示氫原子或甲基。R2 表示-Cp H2p -、-C(Cp H2p + 1 )H-、-CH2 C(Cp H2p + 1 )H-或-CH2 CH2 O-。Rf 表示-Cn F2n + 1 、-(CF2 )n H、-Cn F2n + 1 -CF3 、-(CF2 )p OCn H2n Ci F2i + 1 、-(CF2 )p OCm H2m Ci F2i H、-N(Cp H2p + 1 )COCn F2n + 1 或-N(Cp H2p + 1 )SO2 Cn F2n + 1 。其中,p表示1~10的整數,n表示1~16的整數,m表示0~10的整數,i表示0~16的整數)CH 2 =CR 1 COOR 2 R f ··· Structural Formula (1) (In the structural formula (1), R 1 represents a hydrogen atom or a methyl group. R 2 represents -C p H 2p -, -C(C p H 2p + 1 )H-, -CH 2 C(C p H 2p + 1 )H- or -CH 2 CH 2 O-. R f represents -C n F 2n + 1 , -(CF 2 ) n H, - C n F 2n + 1 -CF 3 , -(CF 2 ) p OC n H 2n C i F 2i + 1 , -(CF 2 ) p OC m H 2m C i F 2i H, -N(C p H 2p + 1 ) COC n F 2n + 1 or -N(C p H 2p + 1 )SO 2 C n F 2n + 1 wherein p represents an integer of 1 to 10, n represents an integer of 1 to 16, and m represents 0. An integer of ~10, i represents an integer from 0 to 16)
CF2 =CFORg ···結構式(2) (結構式(2)中,Rg 表示碳數1~20的氟烷基)CF 2 =CFOR g ··· Structural formula (2) (In the structural formula (2), R g represents a fluoroalkyl group having 1 to 20 carbon atoms)
CH2 =CHRg ···結構式(3) (結構式(3)中,Rg 表示碳數1~20的氟烷基)CH 2 =CHR g ··· Structural formula (3) (In the structural formula (3), R g represents a fluoroalkyl group having 1 to 20 carbon atoms)
CH2 =CR3 COOR5 Rj R6 OCOCR4 =CH2 ···結構式(4) (結構式(4)中,R3 及R4 表示氫原子或甲基。R5 及R6 表示-Cq H2q -、-C(Cq H2q + 1 )H-、-CH2 C(Cq H2q + 1 )H-或-CH2 CH2 O-,Rj 表示-Ct F2t 。q為1~10的整數,t為1~16的整數)CH 2 =CR 3 COOR 5 R j R 6 OCOCR 4 =CH 2 ···· Structural Formula (4) (In the structural formula (4), R 3 and R 4 represent a hydrogen atom or a methyl group. R 5 and R 6 represent -C q H 2q -, -C(C q H 2q + 1 )H-, -CH 2 C(C q H 2q + 1 )H- or -CH 2 CH 2 O-, R j represents -C t F 2t. q is an integer from 1 to 10, and t is an integer from 1 to 16)
CH2 =CHR7 COOCH2 (CH2 Rk )CHOCOCR8 =CH2 ···結構式(5) (結構式(5)中,R7 及R8 表示氫原子或甲基。Rk 為-CyF2y + 1 。y為1~16的整數)CH 2 =CHR 7 COOCH 2 (CH 2 R k )CHOCOCR 8 =CH 2 ···· Structural Formula (5) (In Structural Formula (5), R 7 and R 8 represent a hydrogen atom or a methyl group. R k is - CyF 2y + 1 .y is an integer from 1 to 16)
結構式(1)所表示的單體例如可列舉:CF3 (CF2 )5 CH2 CH2 OCOCH=CH2 、CF3 CH2 OCOCH=CH2 、CF3 (CF2 )4 CH2 CH2 OCOC(CH3 )=CH2 、C7 F15 CON(C2 H5 )CH2 OCOC(CH3 )=CH2 、CF3 (CF2 )7 SO2 N(CH2 )CH2 CH2 OCOCH=CH2 、CF2 (CF2 )7 SO2 N(C3 H7 )CH2 CH2 OCOCH=CH2 、C2 F5 SO2 N(C3 H7 )CH2 CH2 OCOC(CH3 )=CH2 、(CF3 )2 CF(CF2 )6 (CH2 )3 OCOCH=CH2 、(CF3 )2 CF(CF2 )10 (CH2 )3 OCOC(CH3 )=CH2 、CF3 (CF2 )4 CH(CH3 )OCOC(CH3 )=CH2 、CF3 CH2 OCH2 CH2 OCOCH=CH2 、C2 F5 (CH2 CH2 O)2 CH2 OCOCH=CH2 、(CF3 )2 CFO(CH2 )5 OCOCH=CH2 、CF3 (CF2 )4 OCH2 CH2 OCOC(CH3 )=CH2 、C2 F5 CON(C2 H5 )CH2 OCOCH=CH2 、CF3 (CF2 )2 CON(CH3 )CH(CH3 )CH2 OCOCH=CH2 、H(CF2 )6 C(C2 H5 )OCOC(CH3 )=CH2 、H(CF2 )8 CH2 OCOCH=CH2 、H(CF2 )4 CH2 OCOCH=CH2 、H(CF2 )CH2 OCOC(CH3 )=CH2 、CF3 (CF2 )7 SO2 N(CH3 )CH2 CH2 OCOC(CH3 )=CH2 、CF3 (CF2 )7 SO2 N(CH3 )(CH2 )10 OCOCH=CH2 、C2 F5 SO2 N(C2 H5 )CH2 CH2 OCOC(CH3 )=CH2 、CF3 (CF2 )7 SO2 N(CH3 )(CH2 )4 OCOCH=CH2 、C2 F5 SO2 N(C2 H5 )C(C2 H5 )HCH2 OCOCH=CH2 等。該些單體可單獨使用一種,亦可併用兩種以上。Examples of the monomer represented by the formula (1) include CF 3 (CF 2 ) 5 CH 2 CH 2 OCOCH=CH 2 , CF 3 CH 2 OCOCH=CH 2 , and CF 3 (CF 2 ) 4 CH 2 CH 2 . OCOC(CH 3 )=CH 2 , C 7 F 15 CON(C 2 H 5 )CH 2 OCOC(CH 3 )=CH 2 , CF 3 (CF 2 ) 7 SO 2 N(CH 2 )CH 2 CH 2 OCOCH =CH 2 , CF 2 (CF 2 ) 7 SO 2 N(C 3 H 7 )CH 2 CH 2 OCOCH=CH 2 , C 2 F 5 SO 2 N(C 3 H 7 )CH 2 CH 2 OCOC(CH 3 )=CH 2 , (CF 3 ) 2 CF(CF 2 ) 6 (CH 2 ) 3 OCOCH=CH 2 , (CF 3 ) 2 CF(CF 2 ) 10 (CH 2 ) 3 OCOC(CH 3 )=CH 2 , CF 3 (CF 2 ) 4 CH(CH 3 )OCOC(CH 3 )=CH 2 , CF 3 CH 2 OCH 2 CH 2 OCOCH=CH 2 , C 2 F 5 (CH 2 CH 2 O) 2 CH 2 OCOCH =CH 2 , (CF 3 ) 2 CFO(CH 2 ) 5 OCOCH=CH 2 , CF 3 (CF 2 ) 4 OCH 2 CH 2 OCOC(CH 3 )=CH 2 , C 2 F 5 CON(C 2 H 5 CH 2 OCOCH=CH 2 , CF 3 (CF 2 ) 2 CON(CH 3 )CH(CH 3 )CH 2 OCOCH=CH 2 , H(CF 2 ) 6 C(C 2 H 5 )OCOC(CH 3 ) =CH 2 , H(CF 2 ) 8 CH 2 OCOCH=CH 2 , H(CF 2 ) 4 CH 2 OCOCH=CH 2 , H(CF 2 )CH 2 OCOC(CH 3 )=CH 2 , CF 3 (CF 2 ) 7 SO 2 N(CH 3 )CH 2 CH 2 OCOC(CH 3 )=CH 2 , CF 3 (CF 2 ) 7 SO 2 N(CH 3 )(CH 2 ) 10 OCO CH=CH 2 , C 2 F 5 SO 2 N(C 2 H 5 )CH 2 CH 2 OCOC(CH 3 )=CH 2 , CF 3 (CF 2 ) 7 SO 2 N(CH 3 )(CH 2 ) 4 OCOCH=CH 2 , C 2 F 5 SO 2 N(C 2 H 5 )C(C 2 H 5 )HCH 2 OCOCH=CH 2 and the like. These monomers may be used alone or in combination of two or more.
結構式(2)或結構式(3)所表示的氟烷基化烯烴例如可列舉:C3 F7 CH=CH2 、C4 F9 CH=CH2 、C10 F21 CH=CH2 、C3 F7 OCF=CF2 、C7 F15 OCF=CF2 、C8 F17 OCF=CF2 等。Examples of the fluoroalkylated olefin represented by the structural formula (2) or the structural formula (3) include C 3 F 7 CH=CH 2 , C 4 F 9 CH=CH 2 , C 10 F 21 CH=CH 2 , C 3 F 7 OCF=CF 2 , C 7 F 15 OCF=CF 2 , C 8 F 17 OCF=CF 2 and the like.
結構式(4)或結構式(5)所表示的單體例如可列舉:CH2 =CHCOOCH2 (CF2 )3 CH2 OCOCH=CH2 、CH2 =CHCOOCH2 (CF2 )6 CH2 OCOCH=CH2 、CH2 =CHCOOCH2 CH(CH2 C8 F17 )OCOCH=CH2 等。The monomer represented by the structural formula (4) or the structural formula (5) may, for example, be CH 2 =CHCOOCH 2 (CF 2 ) 3 CH 2 OCOCH=CH 2 , CH 2 =CHCOOCH 2 (CF 2 ) 6 CH 2 OCOCH =CH 2 , CH 2 =CHCOOCH 2 CH(CH 2 C 8 F 17 )OCOCH=CH 2 and the like.
另外,具有氟原子的自由基聚合性單體或寡聚物亦可較佳地使用含有具有氟原子的重複單元、及具有自由基聚合性官能基的重複單元的寡聚物。Further, as the radical polymerizable monomer or oligomer having a fluorine atom, an oligomer containing a repeating unit having a fluorine atom and a repeating unit having a radical polymerizable functional group can also be preferably used.
具有氟原子的重複單元較佳為選自下述式(6)、式(7)及式(10)所表示的重複單元的至少一種中。 [化15] The repeating unit having a fluorine atom is preferably selected from at least one of the repeating units represented by the following formula (6), formula (7), and formula (10). [化15]
式(6)中,R1 、R2 、R3 及R4 分別獨立地表示氫原子、鹵素原子、羥基或一價有機基,R1 、R2 、R3 及R4 中的至少一個為氟原子或具有氟原子的一價有機基。 式(7)中,R5 、R6 、R7 分別獨立地表示氫原子、鹵素原子、羥基或一價有機基,Y1表示單鍵或選自由-CO-、-O-、-NH-、二價脂肪族基、二價芳香族基及該些基團的組合所組成的組群中的二價連結基。Rf表示氟原子或具有氟原子的一價有機基。 式(10)中,R8 、R9 、R10 、R11 、R12 、R13 分別獨立地表示氫原子、鹵素原子、羥基或一價有機基,Y2 及Y3 表示單鍵或選自由-CO-、-O-、-NH-、二價脂肪族基、二價芳香族基及該些基團的組合所組成的組群中的二價連結基。Rf表示具有氟原子的二價有機基。In the formula (6), R 1 , R 2 , R 3 and R 4 each independently represent a hydrogen atom, a halogen atom, a hydroxyl group or a monovalent organic group, and at least one of R 1 , R 2 , R 3 and R 4 is A fluorine atom or a monovalent organic group having a fluorine atom. In the formula (7), R 5 , R 6 and R 7 each independently represent a hydrogen atom, a halogen atom, a hydroxyl group or a monovalent organic group, and Y1 represents a single bond or is selected from -CO-, -O-, -NH-, A divalent linking group in a group consisting of a divalent aliphatic group, a divalent aromatic group, and a combination of these groups. Rf represents a fluorine atom or a monovalent organic group having a fluorine atom. In the formula (10), R 8 , R 9 , R 10 , R 11 , R 12 and R 13 each independently represent a hydrogen atom, a halogen atom, a hydroxyl group or a monovalent organic group, and Y 2 and Y 3 represent a single bond or a selected one. A divalent linking group in a group consisting of free-CO-, -O-, -NH-, a divalent aliphatic group, a divalent aromatic group, and a combination of such groups. Rf represents a divalent organic group having a fluorine atom.
式(6)及式(7)中的具有氟原子的一價有機基並無特別限定,較佳為碳數1~30的含氟烷基,更佳為碳數1~20,尤佳為碳數1~15的含氟烷基。該含氟烷基可為直鏈(例如-CF2 CF3 、-CH2 (CF2 )4 H、-CH2 (CF2 )8 CF3 、-CH2 CH2 (CF2 )4 H等),亦可具有分支結構(例如-CH(CF3 )2 、-CH2 CF(CF3 )2 、-CH(CH3 )CF2 CF3 、-CH(CH3 )(CF2 )5 CF2 H等),另外亦可具有脂環式結構(較佳為5員環或6員環,例如全氟環己基、全氟環戊基或經該些基團取代的烷基等),亦可含有醚鍵(例如-CH2 OCH2 CF2 CF3 、-CH2 CH2 OCH2 C4 F8 H、-CH2 CH2 OCH2 CH2 C8 F17 、-CH2 CF2 OCF2 CF2 OCF2 CF2 H等)。另外,亦可為全氟烷基。The monovalent organic group having a fluorine atom in the formulae (6) and (7) is not particularly limited, and is preferably a fluorine-containing alkyl group having 1 to 30 carbon atoms, more preferably 1 to 20 carbon atoms, particularly preferably A fluorine-containing alkyl group having 1 to 15 carbon atoms. The fluorine-containing alkyl group may be linear (for example, -CF 2 CF 3 , -CH 2 (CF 2 ) 4 H, -CH 2 (CF 2 ) 8 CF 3 , -CH 2 CH 2 (CF 2 ) 4 H, or the like. ), may also have a branched structure (for example, -CH(CF 3 ) 2 , -CH 2 CF(CF 3 ) 2 , -CH(CH 3 )CF 2 CF 3 , -CH(CH 3 )(CF 2 ) 5 CF 2 H or the like), which may additionally have an alicyclic structure (preferably a 5-membered ring or a 6-membered ring, such as a perfluorocyclohexyl group, a perfluorocyclopentyl group or an alkyl group substituted with the groups), May contain an ether linkage (eg, -CH 2 OCH 2 CF 2 CF 3 , -CH 2 CH 2 OCH 2 C 4 F 8 H, -CH 2 CH 2 OCH 2 CH 2 C 8 F 17 , -CH 2 CF 2 OCF 2 CF 2 OCF 2 CF 2 H, etc.). Alternatively, it may be a perfluoroalkyl group.
式(10)中的具有氟原子的二價有機基並無特別限定,較佳為碳數1~30的含氟伸烷基,更佳為碳數1~20,尤佳為碳數1~15的含氟伸烷基。該含氟伸烷基可為直鏈(例如-CF2 CF2 -、-CH2 (CF2 )4 -、-CH2 (CF2 )8 CF2 -、-CH2 CH2 (CF2 )4 -等),亦可具有分支結構(例如-CH(CF3 )CF2 -、-CH2 CF(CF3 )CF2 -、-CH(CH3 )CF2 CF2 -、-CH(CH3 )(CF2 )5 CF2 -等),另外亦可為具有脂環式結構(較佳為5員環或6員環,例如全氟環己基、全氟環戊基或經該些基團取代的烷基等)的連結基,亦可含有醚鍵(例如-CH2 OCH2 CF2 CF2 -、-CH2 CH2 OCH2 C4 F8 -、-CH2 CH2 OCH2 CH2 C8 F16 -、-CH2 CF2 OCF2 CF2 OCF2 CF2 -、-CH2 CF2 OCF2 CF2 OCF2 CF2 -、聚全氟伸烷基醚鏈等)。另外,亦可為全氟伸烷基。The divalent organic group having a fluorine atom in the formula (10) is not particularly limited, and is preferably a fluorine-containing alkylene group having 1 to 30 carbon atoms, more preferably 1 to 20 carbon atoms, still more preferably 1 to 20 carbon atoms. 15 fluorine-containing alkylene group. The fluorine-containing alkyl group may be linear (for example, -CF 2 CF 2 -, -CH 2 (CF 2 ) 4 -, -CH 2 (CF 2 ) 8 CF 2 -, -CH 2 CH 2 (CF 2 ) 4 -etc.), may also have a branched structure (for example -CH(CF 3 )CF 2 -, -CH 2 CF(CF 3 )CF 2 -, -CH(CH 3 )CF 2 CF 2 -, -CH(CH 3 ) (CF 2 ) 5 CF 2 -etc.), or may have an alicyclic structure (preferably a 5-membered ring or a 6-membered ring, such as perfluorocyclohexyl, perfluorocyclopentyl or via these groups) The linking group of the group-substituted alkyl group or the like may also contain an ether bond (for example, -CH 2 OCH 2 CF 2 CF 2 -, -CH 2 CH 2 OCH 2 C 4 F 8 -, -CH 2 CH 2 OCH 2 CH 2 C 8 F 16 -, -CH 2 CF 2 OCF 2 CF 2 OCF 2 CF 2 -, -CH 2 CF 2 OCF 2 CF 2 OCF 2 CF 2 -, polyperfluoroalkylene ether chain, etc.). Further, it may be a perfluoroalkylene group.
式(6)、式(7)、式(10)中的一價有機基較佳為由3價~10價的非金屬原子所構成的有機基,例如可列舉:由選自1個~60個碳原子、0個~10個氮原子、0個~50個氧原子、1個~100個氫原子及0個~20個硫原子中的至少一種以上的元素所構成的有機基。 更具體的例子可列舉下述結構單獨或將多個組合而構成的有機基。 一價有機基亦可更具有取代基,可導入的取代基例如可列舉:鹵素原子、羥基、羧基、磺酸根基(sulfonato)、硝基、氰基、醯胺基、胺基、烷基、烯基、炔基、芳基、經取代的氧基、經取代的磺醯基、經取代的羰基、經取代的亞磺醯基、磺基、膦醯基、膦酸根基(phosphonato)、矽烷基、雜環基等。另外,有機基亦可含有醚鍵、酯鍵、脲鍵。The monovalent organic group in the formula (6), the formula (7), and the formula (10) is preferably an organic group composed of a trivalent to ten-valent non-metal atom, and examples thereof include those selected from one to 60. An organic group composed of at least one of a carbon atom, 0 to 10 nitrogen atoms, 0 to 50 oxygen atoms, 1 to 100 hydrogen atoms, and 0 to 20 sulfur atoms. More specific examples include organic groups having the following structures alone or in combination of a plurality of them. The monovalent organic group may further have a substituent, and examples of the substituent which may be introduced include a halogen atom, a hydroxyl group, a carboxyl group, a sulfonato group, a nitro group, a cyano group, a decylamino group, an amine group, an alkyl group, and the like. Alkenyl, alkynyl, aryl, substituted oxy, substituted sulfonyl, substituted carbonyl, substituted sulfinyl, sulfo, phosphonium, phosphonato, decane Base, heterocyclic group, and the like. Further, the organic group may also contain an ether bond, an ester bond, or a urea bond.
一價有機基較佳為烷基、烯基、炔基、芳基。烷基較佳為碳數1~8的烷基,例如可列舉甲基、乙基、丙基、辛基、異丙基、第三丁基、異戊基、2-乙基己基、2-甲基己基、環戊基等。烯基較佳為碳數2~20的烯基,例如可列舉乙烯基、烯丙基、異戊二烯基(prenyl)、香葉基、油基等。炔基較佳為碳數3~10的炔基,可列舉乙炔基、炔丙基、三甲基矽烷基乙炔基等。芳基較佳為碳數6~12的芳基,可列舉苯基、1-萘基、2-萘基等。進而,雜環基較佳為碳數2~10的雜環基,可列舉呋喃基、噻吩基、吡啶基等。The monovalent organic group is preferably an alkyl group, an alkenyl group, an alkynyl group or an aryl group. The alkyl group is preferably an alkyl group having 1 to 8 carbon atoms, and examples thereof include a methyl group, an ethyl group, a propyl group, an octyl group, an isopropyl group, a tert-butyl group, an isopentyl group, a 2-ethylhexyl group, and a 2- Methylhexyl, cyclopentyl and the like. The alkenyl group is preferably an alkenyl group having 2 to 20 carbon atoms, and examples thereof include a vinyl group, an allyl group, a prenyl group, a geranyl group, and an oil group. The alkynyl group is preferably an alkynyl group having 3 to 10 carbon atoms, and examples thereof include an ethynyl group, a propargyl group, and a trimethyldecyl ethynyl group. The aryl group is preferably an aryl group having 6 to 12 carbon atoms, and examples thereof include a phenyl group, a 1-naphthyl group, and a 2-naphthyl group. Further, the heterocyclic group is preferably a heterocyclic group having 2 to 10 carbon atoms, and examples thereof include a furyl group, a thienyl group, and a pyridyl group.
式(6)中的R1 、R2 、R3 及R4 ,式(7)中的R5 、R6 、R7 ,式(10)中的R8 、R9 、R10 、R11 、R12 、R13 所表示的一價有機基較佳為烷基或芳基。 烷基的例子較佳為碳數1~8的烷基,例如可列舉:甲基、乙基、丙基、辛基、異丙基、第三丁基、異戊基、2-乙基己基、2-甲基己基、環戊基等。芳基的例子較佳為碳數6~12的芳基,可列舉苯基、1-萘基、2-萘基等。其中,R901 ~R903 較佳為氫原子或甲基。R 1 , R 2 , R 3 and R 4 in the formula (6), R 5 , R 6 and R 7 in the formula (7), and R 8 , R 9 , R 10 and R 11 in the formula (10) The monovalent organic group represented by R 12 and R 13 is preferably an alkyl group or an aryl group. The alkyl group is preferably an alkyl group having 1 to 8 carbon atoms, and examples thereof include a methyl group, an ethyl group, a propyl group, an octyl group, an isopropyl group, a tert-butyl group, an isopentyl group, and a 2-ethylhexyl group. , 2-methylhexyl, cyclopentyl and the like. The aryl group is preferably an aryl group having 6 to 12 carbon atoms, and examples thereof include a phenyl group, a 1-naphthyl group, and a 2-naphthyl group. Among them, R 901 to R 903 are preferably a hydrogen atom or a methyl group.
以下列舉式(7)中的Y1 及式(10)中的Y2 及Y3 所表示的選自由-CO-、-O-、-NH-、二價脂肪族基、二價芳香族基及該些基團的組合所組成的組群中的二價連結基的具體例。再者,下述例中,左側鍵結於主鏈,右側鍵結於Rf。The following is represented by Y 1 in the formula (7) and Y 2 and Y 3 in the formula (10), which are selected from -CO-, -O-, -NH-, a divalent aliphatic group, and a divalent aromatic group. And a specific example of the divalent linking group in the group consisting of the combination of these groups. Further, in the following examples, the left side is bonded to the main chain, and the right side is bonded to Rf.
L1:-CO-NH-二價脂肪族基-O-CO-NH-二價脂肪族基-O-CO- L2:-CO-NH-二價脂肪族基-O-CO- L3:-CO-二價脂肪族基-O-CO- L4:-CO-O-二價脂肪族基-O-CO- L5:-二價脂肪族基-O-CO- L6:-CO-NH-二價芳香族基-O-CO- L7:-CO-二價芳香族基-O-CO- L8:-二價芳香族基-O-CO- L9:-CO-O-二價脂肪族基-CO-O-二價脂肪族基-O-CO- L10:-CO-O-二價脂肪族基-O-CO-二價脂肪族基-O-CO- L11:-CO-O-二價芳香族基-CO-O-二價脂肪族基-O-CO- L12:-CO-O-二價芳香族基-O-CO-二價脂肪族基-O-CO- L13:-CO-O-二價脂肪族基-CO-O-二價芳香族基-O-CO- L14:-CO-O-二價脂肪族基-O-CO-二價芳香族基-O-CO- L15:-CO-O-二價芳香族基-CO-O-二價芳香族基-O-CO- L16:-CO-O-二價芳香族基-O-CO-二價芳香族基-O-CO- L17:-CO-O-二價芳香族基-O-CO-NH-二價脂肪族基-O-CO- L18:-CO-O-二價脂肪族基-O-CO-NH-二價脂肪族基-O-CO- L19:-二價芳香族基-二價脂肪族基 L20:-二價芳香族基-二價脂肪族基-O-二價脂肪族基- L21:-二價芳香族基-二價脂肪族基-O-二價脂肪族基-O- L22:-CO-O-二價脂肪族基- L23:-CO-O-二價脂肪族基-O-L1: -CO-NH-divalent aliphatic group-O-CO-NH-divalent aliphatic group-O-CO- L2: -CO-NH-divalent aliphatic group-O-CO- L3:-CO -divalent aliphatic group-O-CO- L4:-CO-O-divalent aliphatic group-O-CO- L5:-divalent aliphatic group-O-CO- L6:-CO-NH-divalent Aromatic group-O-CO- L7:-CO-divalent aromatic group-O-CO- L8:-divalent aromatic group-O-CO- L9:-CO-O-divalent aliphatic group-CO -O-divalent aliphatic group-O-CO- L10:-CO-O-divalent aliphatic group-O-CO-divalent aliphatic group-O-CO- L11:-CO-O-divalent aromatic Group-CO-O-divalent aliphatic group-O-CO- L12:-CO-O-divalent aromatic group-O-CO-divalent aliphatic group-O-CO- L13:-CO-O -divalent aliphatic group-CO-O-divalent aromatic group-O-CO- L14:-CO-O-divalent aliphatic group-O-CO-divalent aromatic group-O-CO- L15: -CO-O-divalent aromatic group-CO-O-divalent aromatic group-O-CO- L16:-CO-O-divalent aromatic group-O-CO-divalent aromatic group-O- CO- L17:-CO-O-divalent aromatic group-O-CO-NH-divalent aliphatic group-O-CO- L18:-CO-O-divalent aliphatic group-O-CO-NH- Divalent aliphatic group-O-CO- L19:-divalent aromatic group-divalent aliphatic group L20:-divalent aromatic group-divalent fat Group-O-divalent aliphatic group - L21:-divalent aromatic group-divalent aliphatic group-O-divalent aliphatic group-O-L22:-CO-O-divalent aliphatic group-L23 :-CO-O-divalent aliphatic group-O-
此處所謂二價脂肪族基,是指伸烷基、經取代的伸烷基、伸烯基、經取代的伸烯基、伸炔基、經取代的伸炔基或聚伸烷氧基。其中,較佳為伸烷基、經取代的伸烷基、伸烯基及經取代的伸烯基,更佳為伸烷基及經取代的伸烷基。 對於二價脂肪族基而言,鏈狀結構優於環狀結構,進而直鏈狀結構優於具有分支的鏈狀結構。二價脂肪族基的碳原子數較佳為1~20,更佳為1~15,進而佳為1~12,進而較佳為1~10,進而更佳為1~8,尤佳為1~4。 二價脂肪族基的取代基的例子可列舉:鹵素原子(F、Cl、Br、I)、羥基、羧基、胺基、氰基、芳基、烷氧基、芳氧基、醯基、烷氧基羰基、芳氧基羰基、醯氧基、單烷基胺基、二烷基胺基、芳基胺基及二芳基胺基等。The term "divalent aliphatic group" as used herein means an alkylene group, a substituted alkylene group, an alkenyl group, a substituted alkenyl group, an alkynyl group, a substituted alkynyl group or a polyalkylene group. Among them, an alkyl group, a substituted alkyl group, an alkenyl group and a substituted alkenyl group are preferred, and an alkyl group and a substituted alkyl group are more preferred. For a divalent aliphatic group, the chain structure is superior to the ring structure, and thus the linear structure is superior to the chain structure having branches. The number of carbon atoms of the divalent aliphatic group is preferably from 1 to 20, more preferably from 1 to 15, still more preferably from 1 to 12, still more preferably from 1 to 10, still more preferably from 1 to 8, more preferably 1 ~4. Examples of the substituent of the divalent aliphatic group include a halogen atom (F, Cl, Br, I), a hydroxyl group, a carboxyl group, an amine group, a cyano group, an aryl group, an alkoxy group, an aryloxy group, a decyl group, and an alkane group. An oxycarbonyl group, an aryloxycarbonyl group, a decyloxy group, a monoalkylamino group, a dialkylamino group, an arylamino group, a diarylamino group or the like.
二價芳香族基的例子可列舉伸苯基、經取代的伸苯基、萘基及經取代的萘基,較佳為伸苯基。二價芳香族基的取代基的例子除了所述二價脂肪族基的取代基的例子以外,可列舉烷基。Examples of the divalent aromatic group include a phenylene group, a substituted phenylene group, a naphthyl group, and a substituted naphthyl group, and a phenyl group is preferred. Examples of the substituent of the divalent aromatic group include an alkyl group in addition to the examples of the substituent of the divalent aliphatic group.
相對於具有氟原子的自由基聚合性寡聚物的所有重複單元,具有氟原子的重複單元的含量較佳為2 mol%~98 mol%,更佳為10 mol%~90 mol%。The content of the repeating unit having a fluorine atom is preferably from 2 mol% to 98 mol%, more preferably from 10 mol% to 90 mol%, based on all the repeating units of the radical polymerizable oligomer having a fluorine atom.
具有自由基聚合性官能基的重複單元較佳為下述式(8)所表示的重複單元。The repeating unit having a radical polymerizable functional group is preferably a repeating unit represented by the following formula (8).
[化16](通式(8)中,R801 ~R803 分別獨立地表示氫原子、烷基或鹵素原子。Y8 表示單鍵或選自由-CO-、-O-、-NH-、二價脂肪族基、二價芳香族基及該些基團的組合所組成的組群中的二價連結基。T表示具有自由基聚合性官能基的結構)[Chemistry 16] (In the formula (8), R 801 to R 803 each independently represent a hydrogen atom, an alkyl group or a halogen atom. Y 8 represents a single bond or is selected from -CO-, -O-, -NH-, a divalent aliphatic group a divalent linking group in a group consisting of a divalent aromatic group and a combination of such groups. T represents a structure having a radical polymerizable functional group)
作為R801 ~R803 的烷基較佳為碳數1~6的烷基。 T較佳為表示通式(9)所表示的自由基聚合性官能基。The alkyl group as R 801 to R 803 is preferably an alkyl group having 1 to 6 carbon atoms. T preferably represents a radical polymerizable functional group represented by the formula (9).
[化17](通式(9)中,R901 ~R903 分別獨立地表示氫原子、烷基或芳基。點線表示與連結於Y8 的基團的鍵結)[化17] (In the formula (9), R 901 to R 903 each independently represent a hydrogen atom, an alkyl group or an aryl group. The dotted line indicates a bond to a group bonded to Y 8 )
烷基的例子較佳為碳數1~8的烷基,例如可列舉甲基、乙基、丙基、辛基、異丙基、第三丁基、異戊基、2-乙基己基、2-甲基己基、環戊基等。芳基的例子較佳為碳數6~12的芳基,可列舉苯基、1-萘基、2-萘基等。其中,R901 ~R903 較佳為氫原子或甲基。The alkyl group is preferably an alkyl group having 1 to 8 carbon atoms, and examples thereof include a methyl group, an ethyl group, a propyl group, an octyl group, an isopropyl group, a tert-butyl group, an isopentyl group, and a 2-ethylhexyl group. 2-methylhexyl, cyclopentyl and the like. The aryl group is preferably an aryl group having 6 to 12 carbon atoms, and examples thereof include a phenyl group, a 1-naphthyl group, and a 2-naphthyl group. Among them, R 901 to R 903 are preferably a hydrogen atom or a methyl group.
Y8 表示單鍵或選自由-CO-、-O-、-NH-、二價脂肪族基、二價芳香族基及該些基團的組合所組成的組群中的二價連結基。以下列舉包含組合的Y8 的具體例。再者,下述例中左側鍵結於主鏈,右側鍵結於式(9)。Y 8 represents a single bond or a divalent linking group selected from the group consisting of -CO-, -O-, -NH-, a divalent aliphatic group, a divalent aromatic group, and a combination of these groups. Specific examples of the combination of Y 8 are listed below. Further, in the following examples, the left side is bonded to the main chain, and the right side is bonded to the formula (9).
L1:-CO-NH-二價脂肪族基-O-CO-NH-二價脂肪族基-O-CO- L2:-CO-NH-二價脂肪族基-O-CO- L3:-CO-二價脂肪族基-O-CO- L4:-CO-O-二價脂肪族基-O-CO- L5:-二價脂肪族基-O-CO- L6:-CO-NH-二價芳香族基-O-CO- L7:-CO-二價芳香族基-O-CO- L8:-二價芳香族基-O-CO- L9:-CO-O-二價脂肪族基-CO-O-二價脂肪族基-O-CO- L10:-CO-O-二價脂肪族基-O-CO-二價脂肪族基-O-CO- L11:-CO-O-二價芳香族基-CO-O-二價脂肪族基-O-CO- L12:-CO-O-二價芳香族基-O-CO-二價脂肪族基-O-CO- L13:-CO-O-二價脂肪族基-CO-O-二價芳香族基-O-CO- L14:-CO-O-二價脂肪族基-O-CO-二價芳香族基-O-CO- L15:-CO-O-二價芳香族基-CO-O-二價芳香族基-O-CO- L16:-CO-O-二價芳香族基-O-CO-二價芳香族基-O-CO- L17:-CO-O-二價芳香族基-O-CO-NH-二價脂肪族基-O-CO- L18:-CO-O-二價脂肪族基-O-CO-NH-二價脂肪族基-O-CO-L1: -CO-NH-divalent aliphatic group-O-CO-NH-divalent aliphatic group-O-CO- L2: -CO-NH-divalent aliphatic group-O-CO- L3:-CO -divalent aliphatic group-O-CO- L4:-CO-O-divalent aliphatic group-O-CO- L5:-divalent aliphatic group-O-CO- L6:-CO-NH-divalent Aromatic group-O-CO- L7:-CO-divalent aromatic group-O-CO- L8:-divalent aromatic group-O-CO- L9:-CO-O-divalent aliphatic group-CO -O-divalent aliphatic group-O-CO- L10:-CO-O-divalent aliphatic group-O-CO-divalent aliphatic group-O-CO- L11:-CO-O-divalent aromatic Group-CO-O-divalent aliphatic group-O-CO- L12:-CO-O-divalent aromatic group-O-CO-divalent aliphatic group-O-CO- L13:-CO-O -divalent aliphatic group-CO-O-divalent aromatic group-O-CO- L14:-CO-O-divalent aliphatic group-O-CO-divalent aromatic group-O-CO- L15: -CO-O-divalent aromatic group-CO-O-divalent aromatic group-O-CO- L16:-CO-O-divalent aromatic group-O-CO-divalent aromatic group-O- CO- L17:-CO-O-divalent aromatic group-O-CO-NH-divalent aliphatic group-O-CO- L18:-CO-O-divalent aliphatic group-O-CO-NH- Divalent aliphatic group-O-CO-
此處所謂二價脂肪族基,是指伸烷基、經取代的伸烷基、伸烯基、經取代的伸烯基、伸炔基、經取代的伸炔基或聚伸烷氧基。其中,較佳為伸烷基、經取代的伸烷基、伸烯基及經取代的伸烯基,更佳為伸烷基及經取代的伸烷基。 對於二價脂肪族基而言,鏈狀結構優於環狀結構,進而直鏈狀結構優於具有分支的鏈狀結構。二價脂肪族基的碳原子數較佳為1~20,更佳為1~15,進而佳為1~12,進而較佳為1~10,進而更佳為1~8,尤佳為1~4。 二價脂肪族基的取代基的例子可列舉:鹵素原子(F、Cl、Br、I)、羥基、羧基、胺基、氰基、芳基、烷氧基、芳氧基、醯基、烷氧基羰基、芳氧基羰基、醯氧基、單烷基胺基、二烷基胺基、芳基胺基及二芳基胺基等。The term "divalent aliphatic group" as used herein means an alkylene group, a substituted alkylene group, an alkenyl group, a substituted alkenyl group, an alkynyl group, a substituted alkynyl group or a polyalkylene group. Among them, an alkyl group, a substituted alkyl group, an alkenyl group and a substituted alkenyl group are preferred, and an alkyl group and a substituted alkyl group are more preferred. For a divalent aliphatic group, the chain structure is superior to the ring structure, and thus the linear structure is superior to the chain structure having branches. The number of carbon atoms of the divalent aliphatic group is preferably from 1 to 20, more preferably from 1 to 15, still more preferably from 1 to 12, still more preferably from 1 to 10, still more preferably from 1 to 8, more preferably 1 ~4. Examples of the substituent of the divalent aliphatic group include a halogen atom (F, Cl, Br, I), a hydroxyl group, a carboxyl group, an amine group, a cyano group, an aryl group, an alkoxy group, an aryloxy group, a decyl group, and an alkane group. An oxycarbonyl group, an aryloxycarbonyl group, a decyloxy group, a monoalkylamino group, a dialkylamino group, an arylamino group, a diarylamino group or the like.
二價芳香族基的例子可列舉伸苯基、經取代的伸苯基、萘基及經取代的萘基,較佳為伸苯基。二價芳香族基的取代基的例子除了所述二價脂肪族基的取代基的例子以外,可列舉烷基。Examples of the divalent aromatic group include a phenylene group, a substituted phenylene group, a naphthyl group, and a substituted naphthyl group, and a phenyl group is preferred. Examples of the substituent of the divalent aromatic group include an alkyl group in addition to the examples of the substituent of the divalent aliphatic group.
相對於具有氟原子的自由基聚合性寡聚物的所有重複單元,具有自由基聚合性官能基的重複單元的含量較佳為2 mol%~98 mol%,更佳為10 mol%~90 mol%。The content of the repeating unit having a radical polymerizable functional group is preferably from 2 mol% to 98 mol%, more preferably from 10 mol% to 90 mol, based on all the repeating units of the radical polymerizable oligomer having a fluorine atom. %.
具有氟原子的自由基聚合性寡聚物的由凝膠滲透層析(GPC)法所得的聚苯乙烯換算的重量平均分子量較佳為2000~20000,更佳為2000~15000,最佳為2000~10000。The polystyrene-equivalent weight average molecular weight obtained by the gel permeation chromatography (GPC) method of the radically polymerizable oligomer having a fluorine atom is preferably from 2,000 to 20,000, more preferably from 2,000 to 15,000, most preferably from 2,000. ~10000.
於脫模層形成用組成物含有具有氟原子的自由基聚合性單體或寡聚物的情形時,具有氟原子的自由基聚合性單體或寡聚物的含量並無特別限制,較佳為相對於脫模層形成用組成物的總固體成分而以0.01質量%~15質量%為宜。若為0.01質量%以上,則可獲得充分的剝離性,若為15質量%以下,則可獲得充分的接著力。 具有氟原子的自由基聚合性單體或寡聚物可僅為一種,亦可為兩種以上。於聚合性單體為兩種以上的情形時,較佳為其合計為所述範圍。When the composition for forming a release layer contains a radical polymerizable monomer or oligomer having a fluorine atom, the content of the radical polymerizable monomer or oligomer having a fluorine atom is not particularly limited, and it is preferably. It is preferably 0.01% by mass to 15% by mass based on the total solid content of the composition for forming a release layer. When it is 0.01% by mass or more, sufficient peeling property can be obtained, and if it is 15% by mass or less, a sufficient adhesive force can be obtained. The radically polymerizable monomer or oligomer having a fluorine atom may be used alone or in combination of two or more. When the number of the polymerizable monomers is two or more, it is preferred that the total amount is in the above range.
<<<具有矽原子的自由基聚合性單體或寡聚物>>> 該具有矽原子的自由基聚合性單體或寡聚物較佳為矽酮單體或矽酮寡聚物,例如可列舉聚二甲基矽氧烷鍵的至少單末端成為(甲基)丙烯醯基及苯乙烯基等乙烯性不飽和基的化合物,較佳為具有(甲基)丙烯醯基的化合物。<<<Free radical polymerizable monomer or oligomer having a ruthenium atom>>> The radical polymerizable monomer or oligomer having a ruthenium atom is preferably an fluorenone monomer or an fluorenone oligomer, for example The compound having at least a single terminal of a polydimethylsiloxane link to be an ethylenically unsaturated group such as a (meth) acrylonitrile group or a styryl group is preferable, and a compound having a (meth) acryl fluorenyl group is preferable.
具有矽原子的自由基聚合性寡聚物的由凝膠滲透層析法所得的聚苯乙烯換算的數量平均分子量較佳為1,000~10,000。於具有矽原子的自由基聚合性寡聚物的由凝膠滲透層析法所得的聚苯乙烯換算的數量平均分子量小於1,000或為10,000以上的情形時,難以表現出由矽原子所得的剝離性等性質。The polystyrene-equivalent number average molecular weight obtained by gel permeation chromatography of the radically polymerizable oligomer having a ruthenium atom is preferably from 1,000 to 10,000. When the polystyrene-equivalent number average molecular weight obtained by the gel permeation chromatography of the radically polymerizable oligomer having a ruthenium atom is less than 1,000 or 10,000 or more, it is difficult to exhibit the releasability by the ruthenium atom. Other nature.
具有矽原子的自由基聚合性單體較佳為通式(11)或通式(12)所表示的化合物。The radical polymerizable monomer having a ruthenium atom is preferably a compound represented by the formula (11) or the formula (12).
[化18](通式(11)及通式(12)中,R11 ~R19 分別獨立地表示氫原子、烷基、烷氧基、烷氧基羰基或芳基。Z11 、Z12 及Z13 分別獨立地表示自由基聚合性基。L11 、L12 及L13 分別獨立地表示單鍵或二價連結基。n及m分別獨立地表示0以上的整數)[化18] (In the general formula (11) and the general formula (12), R 11 to R 19 each independently represent a hydrogen atom, an alkyl group, an alkoxy group, an alkoxycarbonyl group or an aryl group. Z 11 , Z 12 and Z 13 respectively The radical polymerizable group is independently represented. L 11 , L 12 and L 13 each independently represent a single bond or a divalent linking group. n and m each independently represent an integer of 0 or more)
通式(11)及通式(12)中,R11 ~R19 分別獨立地表示氫原子、烷基、烷氧基、烷氧基羰基或芳基。In the general formulae (11) and (12), R 11 to R 19 each independently represent a hydrogen atom, an alkyl group, an alkoxy group, an alkoxycarbonyl group or an aryl group.
烷基可為直鏈狀,亦可為分支鏈狀,較佳為碳數1~5的烷基,具體可列舉甲基、乙基、正丙基、異丙基等。烷氧基是指-OR20 ,R20 表示烷基(較佳為碳數1~5的烷基),具體可列舉甲氧基、乙氧基、丙氧基、異丙氧基、丁氧基等。烷氧基羰基是指-C(=O)R21 ,R21 表示烷氧基(較佳為碳數1~5的烷氧基),具體可列舉甲氧基羰基、乙氧基羰基、丙氧基羰基等。芳基可列舉苯基、甲苯基、萘基等,該些基團亦可具有取代基,可列舉苯基甲基(苄基)、苯基乙基、苯基丙基、苯基丁基、萘基甲基等。The alkyl group may be linear or branched, and is preferably an alkyl group having 1 to 5 carbon atoms, and specific examples thereof include a methyl group, an ethyl group, a n-propyl group, and an isopropyl group. The alkoxy group means -OR 20 and R 20 represents an alkyl group (preferably an alkyl group having 1 to 5 carbon atoms), and specific examples thereof include a methoxy group, an ethoxy group, a propoxy group, an isopropoxy group, and a butoxy group. Base. The alkoxycarbonyl group means -C(=O)R 21 , and R 21 represents an alkoxy group (preferably an alkoxy group having 1 to 5 carbon atoms), and specific examples thereof include a methoxycarbonyl group, an ethoxycarbonyl group, and a C. Oxycarbonyl group and the like. Examples of the aryl group include a phenyl group, a tolyl group, and a naphthyl group. These groups may have a substituent, and examples thereof include a phenylmethyl group (benzyl group), a phenylethyl group, a phenylpropyl group, and a phenylbutyl group. Naphthylmethyl and the like.
L11 、L12 及L13 分別獨立地表示單鍵或二價連結基。二價連結基表示選自由-CO-、-O-、-NH-、二價脂肪族基、二價芳香族基及該些基團的組合所組成的組群中的二價連結基。L 11 , L 12 and L 13 each independently represent a single bond or a divalent linking group. The divalent linking group means a divalent linking group selected from the group consisting of -CO-, -O-, -NH-, a divalent aliphatic group, a divalent aromatic group, and a combination of these groups.
n及m分別獨立地表示0以上的整數,較佳為0~100的整數,更佳為0~50的整數。n and m each independently represent an integer of 0 or more, preferably an integer of 0 to 100, and more preferably an integer of 0 to 50.
Z11 、Z12 及Z13 分別獨立地表示自由基聚合性基,尤佳為下述通式(i)~通式(iii)的任一個所表示的官能基。Z 11 , Z 12 and Z 13 each independently represent a radical polymerizable group, and particularly preferably a functional group represented by any one of the following formulae (i) to (iii).
[化19](通式(i)中,R101 ~R103 分別獨立地表示氫原子或一價有機基。X101 表示氧原子、硫原子或-N(R104 )-,R104 表示氫原子或一價有機基)[Chemistry 19] (In the formula (i), R 101 to R 103 each independently represent a hydrogen atom or a monovalent organic group. X 101 represents an oxygen atom, a sulfur atom or -N(R 104 )-, and R 104 represents a hydrogen atom or a monovalent group. Organic base)
通式(i)中,R101 ~R103 分別獨立地表示氫原子或一價有機基。R101 較佳可列舉氫原子或可具有取代基的烷基等,其中,氫原子及甲基因自由基反應性高而較佳。另外,R102 及R103 分別獨立地較佳為表示氫原子、鹵素原子、胺基、羧基、烷氧基羰基、磺基、硝基、氰基、可具有取代基的烷基、可具有取代基的芳基、可具有取代基的烷氧基、可具有取代基的芳氧基、可具有取代基的烷基胺基、可具有取代基的芳基胺基、可具有取代基的烷基磺醯基或可具有取代基的芳基磺醯基,其中,氫原子、羧基、烷氧基羰基、可具有取代基的烷基、可具有取代基的芳基因自由基反應性高而較佳。In the formula (i), R 101 to R 103 each independently represent a hydrogen atom or a monovalent organic group. R 101 is preferably a hydrogen atom or an alkyl group which may have a substituent. Among them, a hydrogen atom and a methyl group are preferred because of their high radical reactivity. Further, R 102 and R 103 each independently preferably represent a hydrogen atom, a halogen atom, an amine group, a carboxyl group, an alkoxycarbonyl group, a sulfo group, a nitro group, a cyano group, an alkyl group which may have a substituent, and may have a substitution. An aryl group, an alkoxy group which may have a substituent, an aryloxy group which may have a substituent, an alkylamino group which may have a substituent, an arylamine group which may have a substituent, an alkyl group which may have a substituent a sulfonyl group or an arylsulfonyl group which may have a substituent, wherein a hydrogen atom, a carboxyl group, an alkoxycarbonyl group, an alkyl group which may have a substituent, and an aromatic group which may have a substituent are highly reactive and preferably .
X101 表示氧原子、硫原子或-N(R104 )-,R104 表示氫原子或一價有機基。一價有機基可列舉可具有取代基的烷基等。R104 為氫原子、甲基、乙基或異丙基的情況下,因自由基反應性高而較佳。X 101 represents an oxygen atom, a sulfur atom or -N(R 104 )-, and R 104 represents a hydrogen atom or a monovalent organic group. The monovalent organic group may, for example, be an alkyl group which may have a substituent. When R 104 is a hydrogen atom, a methyl group, an ethyl group or an isopropyl group, it is preferred because of high radical reactivity.
可導入的取代基可列舉:烷基、烯基、炔基、芳基、烷氧基、芳氧基、鹵素原子、胺基、烷基胺基、芳基胺基、羧基、烷氧基羰基、磺基、硝基、氰基、醯胺基、烷基磺醯基、芳基磺醯基等。The substituent which may be introduced may, for example, be an alkyl group, an alkenyl group, an alkynyl group, an aryl group, an alkoxy group, an aryloxy group, a halogen atom, an amine group, an alkylamino group, an arylamino group, a carboxyl group or an alkoxycarbonyl group. Sulfo, nitro, cyano, decylamino, alkylsulfonyl, arylsulfonyl and the like.
[化20](通式(ii)中,R201 ~R205 分別獨立地表示氫原子或一價有機基。Y201 表示氧原子、硫原子或-N(R206 )-。R206 表示氫原子或一價有機基)[Chemistry 20] (In the formula (ii), R 201 to R 205 each independently represent a hydrogen atom or a monovalent organic group. Y 201 represents an oxygen atom, a sulfur atom or -N(R 206 )-. R 206 represents a hydrogen atom or a monovalent group. Organic base)
通式(ii)中,R201 ~R205 分別獨立地表示氫原子或一價有機基。R201 ~R205 分別獨立地較佳為氫原子、鹵素原子、胺基、羧基、烷氧基羰基、磺基、硝基、氰基、可具有取代基的烷基、可具有取代基的芳基、可具有取代基的烷氧基、可具有取代基的芳氧基、可具有取代基的烷基胺基、可具有取代基的芳基胺基、可具有取代基的烷基磺醯基或可具有取代基的芳基磺醯基,更佳為氫原子、羧基、烷氧基羰基、可具有取代基的烷基或可具有取代基的芳基。In the formula (ii), R 201 to R 205 each independently represent a hydrogen atom or a monovalent organic group. R 201 to R 205 are each independently preferably a hydrogen atom, a halogen atom, an amine group, a carboxyl group, an alkoxycarbonyl group, a sulfo group, a nitro group, a cyano group, an alkyl group which may have a substituent, and an aromatic group which may have a substituent. Alkoxy group which may have a substituent, an aryloxy group which may have a substituent, an alkylamine group which may have a substituent, an arylamine group which may have a substituent, an alkylsulfonyl group which may have a substituent Or an arylsulfonyl group which may have a substituent, more preferably a hydrogen atom, a carboxyl group, an alkoxycarbonyl group, an alkyl group which may have a substituent or an aryl group which may have a substituent.
可導入的取代基可列舉與通式(i)中記載的取代基相同的基團。 Y201 表示氧原子、硫原子或-N(R206 )-。R206 與通式(i)的R104 為相同含意,較佳例亦相同。The substituent which can be introduced is the same as the substituent of the formula (i). Y 201 represents an oxygen atom, a sulfur atom or -N(R 206 )-. R 206 has the same meaning as R 104 of the formula (i), and preferred examples are also the same.
[化21](通式(iii)中,R301 ~R303 分別獨立地表示氫原子或一價有機基。Z301 表示氧原子、硫原子、-N(R304 )-或可具有取代基的伸苯基。R304 與通式(i)的R104 為相同含意)[Chem. 21] (In the formula (iii), R 301 to R 303 each independently represent a hydrogen atom or a monovalent organic group. Z 301 represents an oxygen atom, a sulfur atom, -N(R 304 )- or a phenyl group which may have a substituent R 304 has the same meaning as R 104 of the general formula (i)
通式(iii)中,R301 ~R303 分別獨立地表示氫原子或一價有機基。R301 較佳為氫原子或可具有取代基的烷基,其中,氫原子或甲基因自由基反應性高而更佳。R302 及R303 分別獨立地較佳為氫原子、鹵素原子、胺基、羧基、烷氧基羰基、磺基、硝基、氰基、可具有取代基的烷基、可具有取代基的芳基、可具有取代基的烷氧基、可具有取代基的芳氧基、可具有取代基的烷基胺基、可具有取代基的芳基胺基、可具有取代基的烷基磺醯基或可具有取代基的芳基磺醯基,氫原子、羧基、烷氧基羰基、可具有取代基的烷基或可具有取代基的芳基因自由基反應性高而更佳。In the formula (iii), R 301 to R 303 each independently represent a hydrogen atom or a monovalent organic group. R 301 is preferably a hydrogen atom or an alkyl group which may have a substituent, and a hydrogen atom or a methyl group is more preferable because of high radical reactivity. R 302 and R 303 are each independently preferably a hydrogen atom, a halogen atom, an amine group, a carboxyl group, an alkoxycarbonyl group, a sulfo group, a nitro group, a cyano group, an alkyl group which may have a substituent, and an aromatic group which may have a substituent. Alkoxy group which may have a substituent, an aryloxy group which may have a substituent, an alkylamine group which may have a substituent, an arylamine group which may have a substituent, an alkylsulfonyl group which may have a substituent The arylsulfonyl group which may have a substituent, a hydrogen atom, a carboxyl group, an alkoxycarbonyl group, an alkyl group which may have a substituent or an aromatic group which may have a substituent may have a high reactivity and are more preferable.
可導入的取代基可列舉與通式(i)中記載的取代基相同的基團。Z301 表示氧原子、硫原子、-N(R304 )-或可具有取代基的伸苯基。R304 與通式(i)的R104 為相同含意,一價有機基可列舉可具有取代基的烷基等,其中,甲基、乙基及異丙基因自由基反應性高而較佳。The substituent which can be introduced is the same as the substituent of the formula (i). Z 301 represents an oxygen atom, a sulfur atom, -N(R 304 )- or a stretched phenyl group which may have a substituent. R 304 has the same meaning as R 104 of the formula (i), and the monovalent organic group may, for example, be an alkyl group which may have a substituent, and the methyl group, the ethyl group and the isopropyl group are preferably highly reactive.
於脫模層形成用組成物含有具有矽原子的自由基聚合性單體或寡聚物的情形時,相對於脫模層形成用組成物的總固體成分,具有矽原子的自由基聚合性單體或寡聚物的含量較佳為0.01質量%~15質量%。若為0.01質量%以上,則可獲得充分的剝離性。若為15質量%以下,則可獲得充分的接著力。 具有矽原子的自由基聚合性單體或寡聚物可僅為一種,亦可為兩種以上。於具有矽原子的自由基聚合性單體或寡聚物為兩種以上的情形時,較佳為其合計為所述範圍。When the composition for forming a release layer contains a radically polymerizable monomer or oligomer having a ruthenium atom, the radically polymerizable single substance having a ruthenium atom with respect to the total solid content of the composition for forming a release layer The content of the body or oligomer is preferably from 0.01% by mass to 15% by mass. When it is 0.01% by mass or more, sufficient peelability can be obtained. When it is 15 mass% or less, a sufficient adhesive force can be obtained. The radically polymerizable monomer or oligomer having a ruthenium atom may be used alone or in combination of two or more. When two or more types of radical polymerizable monomers or oligomers having a ruthenium atom are used, the total amount is preferably in the above range.
具有氟原子或矽原子的自由基聚合性單體例如亦可例示:迪愛生(DIC)股份有限公司製造的RS-75、RS-72-K、RS-76-E、RS-72-K,大金工業(Daikin Industries)股份有限公司製造的奧普茨(Optools)DAC-HP(氟系矽烷偶合劑),信越化學工業股份有限公司製造的X-22-164、X-22-164AS、X-22-164A、X-22-164B、X-22-164C、X-22-164E,大賽璐氰特(Daicel Cytec)股份有限公司製造的艾白克力(EBECRYL)350、艾白克力(EBECRYL)1360,德固賽(Degussa)公司製造的迪高拉德(TEGORad)2700,UV-3500B(畢克(BYK)公司製造)等。The radically polymerizable monomer having a fluorine atom or a ruthenium atom can also be exemplified by RS-75, RS-72-K, RS-76-E, and RS-72-K manufactured by Di Ai Sheng (DIC) Co., Ltd. Optools DAC-HP (Fluorated Decane Coupler) manufactured by Daikin Industries Co., Ltd., X-22-164, X-22-164AS, X manufactured by Shin-Etsu Chemical Co., Ltd. -22-164A, X-22-164B, X-22-164C, X-22-164E, EBECRYL 350, EBECRYL 1360, manufactured by Daicel Cytec Co., Ltd. Tegorgad 2700, manufactured by Degussa, UV-3500B (manufactured by BYK).
除了所述以外,具有氟原子或矽原子的材料可列舉:(十七氟-1,1,2,2-四氫癸基)三氯矽烷、(氟)烷基磷酸酯、氟化聚對二甲苯(parylene fluoride)、矽丙烯酸酯共聚物、四氟乙烯及2,2-雙-三氟甲基-4,5-二氟-1,3-二氧雜環戊烯的共聚物類,具有側位全氟烷氧基的聚合物,氟乙烯-丙烯共聚物等。In addition to the above, a material having a fluorine atom or a halogen atom may be exemplified by (heptadecafluoro-1,1,2,2-tetrahydroindenyl)trichlorodecane, (fluoro)alkyl phosphate, and fluorinated polypair. a copolymer of parylene fluoride, an oxime acrylate copolymer, tetrafluoroethylene and 2,2-bis-trifluoromethyl-4,5-difluoro-1,3-dioxole, A polymer having a pendant perfluoroalkoxy group, a fluoroethylene-propylene copolymer or the like.
脫模層形成用組成物較佳為含有溶劑。溶劑只要可形成脫模層,則可無限制地使用公知的溶劑,可使用與上文所述的暫時固定接著劑中的溶劑相同的溶劑。 脫模層形成用組成物除了所述成分以外,可進一步於不損及本發明的效果的範圍內,根據目的而含有各種化合物。例如可較佳地使用熱聚合起始劑、增感色素、鏈轉移劑。該些添加劑可使用上文所述的暫時接著用組成物中所說明者。 脫模層形成用組成物的25℃下的固體成分濃度較佳為3質量%~40質量%,更佳為5質量%~40質量%。The composition for forming a release layer preferably contains a solvent. As long as the solvent can form a release layer, a known solvent can be used without limitation, and the same solvent as the solvent in the temporarily fixed adhesive described above can be used. In addition to the above-mentioned components, the composition for forming a release layer may further contain various compounds depending on the purpose, within the range not impairing the effects of the present invention. For example, a thermal polymerization initiator, a sensitizing dye, or a chain transfer agent can be preferably used. These additives can be used as described in the temporary use compositions described above. The solid content concentration at 25 ° C of the composition for forming a release layer is preferably from 3% by mass to 40% by mass, more preferably from 5% by mass to 40% by mass.
脫模層可藉由以下方式形成:使用先前公知的旋塗(spin coat)法、噴霧(spray)法、輥塗(roller coat)法、流塗(flow coat)法、刮刀塗佈(doctor coat)法、浸漬法等將上文所述的脫模層形成用組成物塗佈於支撐體上,繼而進行乾燥。其中,較佳為旋塗法、噴霧法、網版印刷法,更佳為旋塗法、噴霧法,尤佳為旋塗法。The release layer can be formed by using a previously known spin coat method, a spray method, a roller coat method, a flow coat method, or a doctor coat. The composition for forming a release layer described above is applied onto a support, followed by drying. Among them, a spin coating method, a spray method, and a screen printing method are preferred, and a spin coating method or a spray method is more preferred, and a spin coating method is preferred.
本發明的接著膜亦可於接著層的單面或兩面上貼合脫模膜而製成「帶脫模膜的接著膜」,根據該態樣,於將長條狀的接著膜捲取成卷狀時,可防止對接著層的表面造成損傷、或於保管中貼附等困擾(trouble)。 脫模膜可於使用時剝離去除。例如於在兩面上貼合有脫模膜的情形時,可將單面的脫模膜剝下,將接著面層壓於基材或支撐體等上後,將剩餘的脫模膜剝下,藉此可儘可能地保持片表面的潔淨。In the adhesive film of the present invention, a release film may be bonded to one surface or both surfaces of the adhesive layer to form a "adhesive film with a release film". According to this aspect, the long adhesive film is wound up. In the case of a roll shape, it is possible to prevent damage to the surface of the adhesive layer or to attach it during storage. The release film can be peeled off and removed during use. For example, when a release film is bonded to both surfaces, the release film of one side may be peeled off, and the remaining release film may be peeled off after laminating the back surface on a substrate or a support. Thereby, the surface of the sheet can be kept as clean as possible.
<接著膜的製造方法> 本發明的接著膜可藉由先前公知的方法而製造。例如可藉由熔融製膜法、溶液製膜法等來製造。 熔融製膜法為以下方法:將原料組成物加熱而熔融,藉此獲得流動性,使用擠出成型裝置或射出成型裝置將該熔液製成片狀並加以冷卻,藉此獲得膜(片)。 擠出成型法中,可獲得卷狀的長條膜。射出成型法中雖難以獲得長條膜,但可獲得高的膜厚精度。其他添加劑亦可藉由混合熔融攪拌而添加。亦可於該膜的單面或兩面上貼合脫模膜而製成「帶有脫模膜的接著膜」。 溶液製膜法為以下方法:利用溶劑將原料組成物溶解,藉此獲得流動性,將該溶液塗佈於膜或轉筒(drum)或帶(band)等支撐體上而製成片狀,並加以乾燥,藉此獲得膜(片)。塗佈時,可列舉以下方法:利用壓力自狹縫狀的開口中擠出溶液並進行塗佈的方法;利用凹版或網紋輥轉印溶液並進行塗佈的方法;一面自噴霧器(spray)或分注器(dispenser)中噴出溶液一面掃描並進行塗佈的方法;將溶液蓄積於槽(tank)中,使膜或轉筒或帶於其中通過,藉此進行浸漬塗佈的方法;利用線棒一面推動溶液一面刮取,藉此進行塗佈的方法等。其他添加劑亦可藉由使用將該其他添加劑溶解並加以混合攪拌的溶液而添加。可將溶液塗佈於支撐體上後,進行乾燥而形成固體化的片後,將片自支撐體機械剝離,藉此獲得單體的膜(片)。為了容易地進行剝離,亦可進行脫模層的塗佈、浸漬處理、氣體處理、電磁波照射處理、電漿照射處理等作為預先於支撐體上賦予脫模性的處理。或者,亦可不將膜自支撐體剝離而直接殘留,保持著片接著於膜支撐體上的狀態而製成「帶脫模膜的接著膜」。藉由連續地進行該些處理,可獲得卷狀的長條膜。另外,亦可於接著膜的兩面上貼合脫模膜而製成「兩面帶有脫模膜的片」。<Method of Producing Film Next> The film of the present invention can be produced by a previously known method. For example, it can be manufactured by a melt film formation method, a solution film formation method, or the like. The melt film forming method is a method in which a raw material composition is heated and melted, whereby fluidity is obtained, and the melt is formed into a sheet shape by an extrusion molding apparatus or an injection molding apparatus, and cooled, thereby obtaining a film (sheet). . In the extrusion molding method, a roll-shaped long film can be obtained. Although it is difficult to obtain a long film in the injection molding method, high film thickness precision can be obtained. Other additives may also be added by mixing and stirring. The release film may be bonded to one side or both sides of the film to form a "adhesion film with a release film". The solution film forming method is a method in which a raw material composition is dissolved in a solvent to obtain fluidity, and the solution is applied onto a film or a support such as a drum or a belt to form a sheet. And drying, thereby obtaining a film (sheet). At the time of coating, a method of extruding a solution from a slit-like opening by pressure and applying it; a method of transferring a solution by a gravure or anilox roll and applying it; and a spray from one side are used. Or a method of scanning and coating a solution in a dispenser; accumulating the solution in a tank to pass a film or a drum or a belt therein, thereby performing a dip coating method; The method of coating is performed by scraping the solution while pushing the solution. Other additives may also be added by using a solution in which the other additives are dissolved and mixed and stirred. After the solution is applied onto a support and dried to form a solidified sheet, the sheet is mechanically peeled off from the support to obtain a film (sheet) of the monomer. In order to facilitate the peeling, the release layer coating, the immersion treatment, the gas treatment, the electromagnetic wave irradiation treatment, the plasma irradiation treatment, or the like may be performed as a treatment for imparting mold release property to the support. Alternatively, the film may be directly left without being peeled off from the support, and the film may be placed on the film support to form a "adhesive film with a release film". By performing these processes continuously, a roll-shaped long film can be obtained. Further, a release film may be bonded to both surfaces of the film to form a "sheet having a release film on both sides".
<接著性支撐體> 繼而,對本發明的接著性支撐體加以說明。 本發明的接著性支撐體具有支撐體、以及上文所述的含有氟系液體狀化合物及彈性體的接著層。接著層較佳為含有上文所述的彈性體A與彈性體B作為彈性體。另外,接著層亦較佳為含有上文所述的自由基聚合性化合物。該接著層可使用上文所述的本發明的暫時固定接著劑而形成。 接著層的平均厚度視用途而不同,例如較佳為0.1 μm~500 μm。 接著層可藉由以下方式形成:使用旋塗法、噴霧法、輥塗法、流塗法、刮刀塗佈法、浸漬法等將本發明的暫時固定接著劑塗佈於支撐體表面上,並加以乾燥(烘烤)。乾燥例如可於60℃~150℃下進行10秒鐘~2分鐘。該情形的接著層的平均厚度並無特別限定,例如較佳為1 μm~100 μm,更佳為1 μm~10 μm。 另外,接著層亦可於支撐體上層壓上文所述的本發明的接著膜而形成。藉由使用接著膜來形成接著層,即便使用於溶劑中的溶解性差的彈性體等材料亦可形成接著層,故容易形成耐熱性或耐化學品性優異的接著層。另外,可並無厚度不均而平坦地製作10 μm以上的膜厚厚的接著層。該情形的接著層的平均厚度並無特別限定,例如較佳為0.1 μm~200 μm,更佳為10 μm~200 μm,尤佳為50 μm~200 μm。 於使用接著膜於支撐體上形成接著層時,例如可列舉:將接著膜安置於真空層壓機中,利用該裝置使接著膜位於支撐體上,於真空下使接著膜與支撐體接觸,利用輥等進行壓接而將接著膜固定(積層)於支撐體上的方法等。另外,固定於支撐體上的接著膜(接著層)亦可切割為例如圓形狀等所需形狀。<Adhesive Support> Next, the adhesive support of the present invention will be described. The adhesive support of the present invention has a support and an adhesive layer containing the fluorine-based liquid compound and the elastomer described above. The subsequent layer preferably contains the elastomer A and the elastomer B described above as an elastomer. Further, the adhesive layer preferably contains the radical polymerizable compound described above. The adhesive layer can be formed using the temporarily fixed adhesive of the present invention as described above. The average thickness of the layer next varies depending on the use, and is, for example, preferably 0.1 μm to 500 μm. The layer may be formed by applying a temporary fixing adhesive of the present invention to the surface of the support by spin coating, spraying, roll coating, flow coating, blade coating, dipping, or the like, and Dry (bake). Drying can be carried out, for example, at 60 ° C to 150 ° C for 10 seconds to 2 minutes. The average thickness of the adhesive layer in this case is not particularly limited, and is, for example, preferably 1 μm to 100 μm, and more preferably 1 μm to 10 μm. Further, the adhesive layer may be formed by laminating the above-described adhesive film of the present invention on a support. By forming the adhesive layer by using the adhesive film, even if a material such as an elastomer having poor solubility in a solvent can be used to form an adhesive layer, it is easy to form an adhesive layer excellent in heat resistance and chemical resistance. Further, an adhesive layer having a thickness of 10 μm or more can be produced flat without unevenness in thickness. The average thickness of the adhesive layer in this case is not particularly limited, and is, for example, preferably 0.1 μm to 200 μm, more preferably 10 μm to 200 μm, still more preferably 50 μm to 200 μm. When forming the adhesive layer on the support using the adhesive film, for example, the adhesive film is placed in a vacuum laminator, and the adhesive film is placed on the support by the device, and the adhesive film is brought into contact with the support under vacuum. A method of fixing (layering) the adhesive film to the support by pressure bonding using a roller or the like. Further, the adhesive film (adjacent layer) fixed to the support may be cut into a desired shape such as a circular shape.
於本發明的接著性支撐體中,接著層中的氟系液體狀化合物的濃度較佳為自支撐體的相反側的表面起於接著層的厚度方向上5%的範圍的區域高於自支撐體的相反側的表面起於接著層的厚度方向上超過5%且50%的範圍的區域。根據該態樣,於將接著性支撐體暫時接著於元件晶圓等的基材上後,自元件晶圓進行剝離時,剝離性提高。進而,可利用機械剝離等方法將接著層自基材或元件晶圓等的表面容易地去除。 氟系液體狀化合物的濃度較佳為自支撐體的相反側的表面起於接著層的厚度方向上5%的範圍的區域較自支撐體的相反側的表面起於接著層的厚度方向上超過5%且50%的範圍的區域多10質量%以上,更佳為多30質量%以上。In the adhesive support of the present invention, the concentration of the fluorine-based liquid compound in the adhesive layer is preferably such that the surface from the opposite side of the support is in the range of 5% in the thickness direction of the adhesive layer is higher than the self-supporting The surface on the opposite side of the body originates from a region exceeding the range of 5% and 50% in the thickness direction of the subsequent layer. According to this aspect, when the adhesive support is temporarily attached to the substrate of the element wafer or the like, the peeling property is improved when the element wafer is peeled off. Further, the adhesion layer can be easily removed from the surface of the substrate, the element wafer, or the like by a method such as mechanical peeling. The concentration of the fluorine-based liquid compound is preferably such that the surface from the surface on the opposite side of the support from the surface in the thickness direction of the adhesive layer is more than 5% in the thickness direction of the adhesive layer from the surface on the opposite side of the support. The area of the range of 5% and 50% is more than 10% by mass, more preferably 30% by mass or more.
本發明的接著性支撐體中,支撐體(亦稱為載體支撐體)並無特別限定,例如可列舉矽基板、玻璃基板、金屬基板、化合物半導體基板等。其中,鑒於不易污染作為半導體裝置的基板而具代表性地使用的矽基板的方面、或可使用半導體裝置的製造步驟中廣泛使用的靜電夾盤的方面等,較佳為矽基板。 支撐體的厚度並無特別限定,例如較佳為300 μm~100 mm,更佳為300 μm~10 mm。 亦可於支撐體的表面上設置脫模層。即,支撐體亦可為於矽基板等基板的表面上具有脫模層的帶脫模層的支撐體。 脫模層較佳為含有氟原子及/或矽原子的低表面能量層,較佳為具有含有氟原子及/或矽原子的材料。脫模層的氟含有率較佳為30質量%~80質量%,更佳為40質量%~76質量%,尤佳為60質量%~75質量%。 脫模層的材料可使用與上文所述的接著膜的表層上可形成的脫模層相同的材料。In the adhesive support of the present invention, the support (also referred to as a carrier support) is not particularly limited, and examples thereof include a ruthenium substrate, a glass substrate, a metal substrate, and a compound semiconductor substrate. Among them, a tantalum substrate is preferable in view of the fact that the tantalum substrate which is typically used as a substrate of a semiconductor device is not easily contaminated, or the electrostatic chuck which is widely used in the manufacturing process of a semiconductor device can be used. The thickness of the support is not particularly limited, and is, for example, preferably 300 μm to 100 mm, and more preferably 300 μm to 10 mm. A release layer may also be provided on the surface of the support. That is, the support may be a support with a release layer having a release layer on the surface of a substrate such as a tantalum substrate. The release layer is preferably a low surface energy layer containing fluorine atoms and/or germanium atoms, and preferably has a fluorine atom and/or germanium atom. The fluorine content of the release layer is preferably from 30% by mass to 80% by mass, more preferably from 40% by mass to 76% by mass, even more preferably from 60% by mass to 75% by mass. The material of the release layer may be the same material as that which can be formed on the surface layer of the adhesive film described above.
<積層體> 繼而,對本發明的積層體加以說明。 本發明的積層體於基材與支撐體之間具有至少一層以上的接著層A,且接著層A含有接著層A1,該接著層A1含有:於25℃下為液體狀且含有親油基及氟原子的化合物、以及彈性體。<Laminated body> Next, the laminated body of the present invention will be described. The laminate of the present invention has at least one or more adhesive layer A between the substrate and the support, and the subsequent layer A includes an adhesive layer A1 containing: liquid at 25 ° C and containing a lipophilic group and a compound of a fluorine atom, and an elastomer.
就可提高形成積層體的產率(through put)的方面而言,本發明的積層體較佳為於基材與支撐體之間具有含有上文所述的氟系液體狀化合物及彈性體的接著層A1,且接著層A1與基材及支撐體接觸。即,積層體中,較佳為於基材與支撐體之間不含上文所述的脫模層而僅為接著層。The laminate of the present invention preferably has a fluorine-based liquid compound and an elastomer described above between the substrate and the support in terms of improving the yield of the laminate. Layer A1 is then followed by layer A1 in contact with the substrate and support. That is, in the laminated body, it is preferable that the release layer described above is not contained between the substrate and the support, and only the adhesive layer is used.
本發明中,接著層A1較佳為含有上文所述的彈性體A與彈性體B作為彈性體。另外,接著層A1亦較佳為含有上文所述的自由基聚合性化合物。接著層A1可使用上文所述的本發明的暫時固定接著劑而形成。In the present invention, the adhesive layer A1 preferably contains the elastomer A and the elastomer B described above as an elastomer. Further, the subsequent layer A1 preferably further contains the radically polymerizable compound described above. Layer A1 can then be formed using the temporarily fixed adhesive of the present invention as described above.
本發明的積層體可如圖1所示,接著層A僅由一層所構成。另外亦可如圖2所示,由兩層以上的接著層所構成。藉由將接著層設為兩層以上,容易以良好的嵌埋性來貼合支撐體與基材。另外,於將接著層A設為僅一層的情形時,可提高產率,就此方面而言較佳。 再者,圖1、圖2中,符號1為基材,符號2為支撐體,符號3、符號3A及符號3B為接著層A。The laminate of the present invention can be as shown in Fig. 1, and the layer A is composed of only one layer. Alternatively, as shown in FIG. 2, it may be composed of two or more layers. By setting the adhesive layer to two or more layers, it is easy to bond the support and the substrate with good embedding properties. Further, in the case where the adhesive layer A is set to only one layer, the yield can be improved, which is preferable in this respect. In addition, in FIG. 1, FIG. 2, the code|symbol 1 is a base material, the code|symbol 2 is a support body, and the code|symbol 3, and the symbol 3A and the symbol 3B are the adhesive layer A.
於接著層A含有兩層以上的接著層的情形時,只要至少含有上文所述的接著層A1即可。亦可含有兩層以上的上文所述的接著層A1。另外,亦可為含有一層以上的上文所述的接著層A1、及一層以上的上文所述的接著層A1以外的其他接著層A2的構成。 另外,上文所述的接著層A1較佳為與基材及支撐體的至少一者接觸。In the case where the adhesive layer A contains two or more adhesive layers, it is sufficient that at least the adhesive layer A1 described above is contained. It is also possible to contain two or more layers of the above-mentioned adhesive layer A1. Further, it may be configured to include one or more of the above-described adhesive layer A1 and one or more of the other adhesive layers A1 other than the above-described adhesive layer A1. Further, the adhesive layer A1 described above is preferably in contact with at least one of the substrate and the support.
本發明中,接著層A2較佳為含有熱塑性樹脂。再者,本發明中,所謂熱塑性樹脂,是指於150℃~350℃下軟化的樹脂,且25℃下的儲存彈性模量較佳為104 Pa~1012 Pa,更佳為105 Pa~1011 Pa,最佳為106 Pa~1010 Pa。150℃~300℃下的儲存彈性模量較佳為102 Pa~107 Pa,更佳為101 Pa~106 Pa,最佳為100 Pa~105 Pa。再者,儲存彈性模量為利用動態黏彈性測定裝置(DMA)測定的值。另外,所謂「軟化」,是指150℃~300℃下的儲存彈性模量達到25℃下的儲存彈性模量的100倍以上的狀態。In the present invention, the adhesive layer A2 preferably contains a thermoplastic resin. In the present invention, the term "thermoplastic resin" means a resin which softens at 150 ° C to 350 ° C, and the storage elastic modulus at 25 ° C is preferably from 10 4 Pa to 10 12 Pa, more preferably 10 5 Pa. ~10 11 Pa, preferably 10 6 Pa to 10 10 Pa. The storage elastic modulus at 150 ° C to 300 ° C is preferably from 10 2 Pa to 10 7 Pa, more preferably from 10 1 Pa to 10 6 Pa, most preferably from 10 0 Pa to 10 5 Pa. Further, the storage elastic modulus is a value measured by a dynamic viscoelasticity measuring device (DMA). In addition, the term "softening" means a state in which the storage elastic modulus at 150 ° C to 300 ° C is 100 times or more the storage elastic modulus at 25 ° C.
本發明中,熱塑性樹脂可列舉嵌段共聚物、無規共聚物、接枝共聚物,較佳為嵌段共聚物。 熱塑性樹脂的種類並無特別限定,可使用聚苯乙烯系共聚物、聚酯系共聚物、聚烯烴系共聚物、聚胺基甲酸酯系共聚物、聚醯胺系共聚物、聚丙烯酸系共聚物、矽酮系共聚物、聚醯亞胺系共聚物等。尤其較佳為聚苯乙烯系共聚物、聚酯系共聚物、聚醯胺系共聚物,就耐熱性及剝離性的觀點而言,更佳為聚苯乙烯系共聚物。其中,熱塑性樹脂較佳為苯乙烯與其他單體的嵌段共聚物,尤佳為單末端或兩末端為苯乙烯嵌段的苯乙烯嵌段共聚物。 另外,熱塑性樹脂較佳為彈性體。藉由使用彈性體作為熱塑性樹脂,亦追隨於基材或支撐體的微細凹凸,藉由適當的固著效果而可製成接著性優異的接著膜。彈性體可使用一種或併用兩種以上。 另外,彈性體較佳為氫化物。若彈性體為氫化物,則熱穩定性或保存穩定性提高。 另外,彈性體亦較佳為將於所有重複單元中以10質量%以上且50質量%以下的比例而含有來源於苯乙烯的重複單元的彈性體A、與於所有重複單元中以超過50質量%且95質量%以下的比例而含有來源於苯乙烯的重複單元的彈性體B組合使用。藉由併用彈性體A與彈性體B,具有優異的剝離性,並且基材的研磨面的平坦性良好,可有效地抑制研磨後的基材產生翹曲。 關於彈性體的詳細情況,可列舉上文所述的本發明的暫時固定接著劑中說明的彈性體,較佳範圍亦相同。In the present invention, the thermoplastic resin may, for example, be a block copolymer, a random copolymer or a graft copolymer, and is preferably a block copolymer. The type of the thermoplastic resin is not particularly limited, and a polystyrene copolymer, a polyester copolymer, a polyolefin copolymer, a polyurethane copolymer, a polyamide copolymer, or a polyacrylic acid can be used. A copolymer, an anthrone-based copolymer, a polyimide-based copolymer, or the like. In particular, a polystyrene copolymer, a polyester copolymer, and a polyamine copolymer are preferable, and a polystyrene copolymer is more preferable from the viewpoint of heat resistance and peelability. Among them, the thermoplastic resin is preferably a block copolymer of styrene and other monomers, and particularly preferably a styrene block copolymer having a single terminal or a styrene block at both ends. Further, the thermoplastic resin is preferably an elastomer. By using an elastomer as the thermoplastic resin and following the fine unevenness of the substrate or the support, an adhesive film having excellent adhesion can be obtained by an appropriate fixing effect. The elastomer may be used alone or in combination of two or more. Further, the elastomer is preferably a hydride. If the elastomer is a hydride, thermal stability or storage stability is improved. Further, the elastomer is also preferably an elastomer A containing styrene-derived repeating units in a ratio of 10% by mass or more and 50% by mass or less in all the repeating units, and more than 50 masses in all the repeating units. The elastomer B containing a repeating unit derived from styrene in a ratio of % and 95% by mass or less is used in combination. By using the elastomer A and the elastomer B in combination, it has excellent releasability, and the flatness of the polished surface of the substrate is good, and warpage of the substrate after polishing can be effectively suppressed. The details of the elastomer include the elastomers described in the above-mentioned temporary fixing adhesive of the present invention, and the preferred ranges are also the same.
接著層A2可使用含有熱塑性樹脂的暫時固定接著劑B而形成。 相對於除了溶劑以外的暫時固定接著劑B的質量,熱塑性樹脂的含量較佳為50.00質量%~99.99質量%,更佳為70.00質量%~99.99質量%,尤佳為88.00質量%~99.99質量%。若熱塑性樹脂的含量為所述範圍,則接著性及剝離性優異。Next, the layer A2 can be formed using a temporarily fixed adhesive B containing a thermoplastic resin. The content of the thermoplastic resin is preferably from 50.00% by mass to 99.99% by mass, more preferably from 70.00% by mass to 99.9% by mass, even more preferably from 88.00% by mass to 99.99% by mass, based on the mass of the temporarily fixed adhesive B other than the solvent. . When the content of the thermoplastic resin is in the above range, the adhesion and the releasability are excellent.
暫時固定接著劑B可含有上文所述的本發明的暫時固定接著劑中說明的成分作為熱塑性樹脂以外的成分。例如可列舉自由基聚合性化合物、抗氧化劑、高分子化合物、溶劑、界面活性劑。關於該些成分的詳細情況,可使用與本發明的暫時固定接著劑相同的成分,較佳範圍亦相同。含量亦相同。其中,界面活性劑較佳為矽酮系界面活性劑。藉由使用界面活性劑,塗佈性提高,容易藉由塗佈來形成接著層。 另外,暫時固定接著劑B可調配硬化劑、硬化觸媒、矽烷偶合劑、填充劑、密接促進劑、紫外線吸收劑、抗凝聚劑等。於調配該些添加劑的情形時,其合計調配量較佳為暫時固定接著劑B的總固體成分的3質量%以下。 另外,暫時固定接著劑B亦可含有本發明的暫時固定接著劑中說明的氟系液體狀化合物,亦可設為實質上不含氟系液體狀化合物的組成。再者,所謂實質上不含氟系液體狀化合物,是指相對於除了溶劑以外的暫時固定接著劑B的質量,氟系液體狀化合物較佳為0.005質量%以下,更佳為0.001質量%以下,進而佳為不含氟系液體狀化合物。The temporarily fixed adhesive B may contain a component described in the temporarily fixed adhesive of the present invention described above as a component other than the thermoplastic resin. For example, a radically polymerizable compound, an antioxidant, a polymer compound, a solvent, and a surfactant are mentioned. As for the details of these components, the same components as the temporarily fixed adhesive of the present invention can be used, and the preferred ranges are also the same. The content is also the same. Among them, the surfactant is preferably an anthrone-based surfactant. By using a surfactant, coatability is improved, and it is easy to form an adhesive layer by coating. Further, the adhesive B can be temporarily fixed with a curing agent, a curing catalyst, a decane coupling agent, a filler, a adhesion promoter, an ultraviolet absorber, an anti-agglomerating agent, and the like. In the case of disposing these additives, the total amount of the additives is preferably 3% by mass or less based on the total solid content of the adhesive B. In addition, the temporarily fixed adhesive B may contain the fluorine-based liquid compound described in the temporary fixing adhesive of the present invention, or may be a composition which is substantially free of the fluorine-containing liquid compound. In addition, the fluorine-free liquid compound is preferably 0.005% by mass or less, and more preferably 0.001% by mass or less based on the mass of the temporarily fixed adhesive B other than the solvent. Further, it is preferably a fluorine-free liquid compound.
於接著層A含有上文所述的接著層A1與上文所述的接著層A2的情形時,接著層A1的合計膜厚與接著層A2的合計膜厚之比率較佳為接著層A1:接著層A2=99:1~1:99,更佳為90:10~10:90,進而佳為80:20~20:80。In the case where the adhesive layer A includes the above-described adhesive layer A1 and the above-described adhesive layer A2, the ratio of the total film thickness of the subsequent layer A1 to the total film thickness of the adhesive layer A2 is preferably the adhesive layer A1: Next, the layer A2 = 99:1 to 1:99, more preferably 90:10 to 10:90, and further preferably 80:20 to 20:80.
本發明的積層體較佳為接著層A的至少一層含有含來源於苯乙烯的重複單元的彈性體。即,於接著層A僅包含上文所述的接著層A1一層的情形時,較佳為接著層A1含有含來源於苯乙烯的重複單元的彈性體。另外,於接著層A為將上文所述的接著層A1積層兩層以上而成的情形時,較佳為接著層A1的至少一層含有含來源於苯乙烯的重複單元的彈性體。另外,於接著層A含有上文所述的接著層A1與上文所述的接著層A2的情形時,較佳為接著層A1及接著層A2的至少一者含有含來源於苯乙烯的重複單元的彈性體。 另外,所述彈性體較佳為氫化物。另外,所述彈性體較佳為嵌段共聚物。另外,所述彈性體較佳為含有:於所有重複單元中以10質量%以上且50質量%以下的比例而含有來源於苯乙烯的重複單元的彈性體A、與於所有重複單元中以超過50質量%且95質量%以下的比例而含有來源於苯乙烯的重複單元的彈性體B。The laminate of the present invention preferably has at least one layer of the adhesive layer A containing an elastomer containing a repeating unit derived from styrene. That is, in the case where the adhesive layer A contains only one layer of the adhesive layer A1 described above, it is preferred that the adhesive layer A1 contains an elastomer containing a repeating unit derived from styrene. Further, in the case where the adhesive layer A is formed by laminating two or more layers of the above-mentioned adhesive layer A1, it is preferred that at least one layer of the adhesive layer A1 contains an elastomer containing a repeating unit derived from styrene. Further, in the case where the adhesive layer A contains the adhesive layer A1 described above and the adhesive layer A2 described above, it is preferred that at least one of the adhesive layer A1 and the adhesive layer A2 contain a repeat derived from styrene. The elastomer of the unit. Further, the elastomer is preferably a hydride. Further, the elastomer is preferably a block copolymer. Further, the elastomer preferably contains an elastomer A containing a repeating unit derived from styrene in a ratio of 10% by mass or more and 50% by mass or less in all the repeating units, and exceeds all repeating units. The elastomer B derived from a repeating unit derived from styrene in a ratio of 50% by mass and 95% by mass or less.
於接著層A含有上文所述的接著層A1與上文所述的接著層A2的情形時,本發明的積層體的層構成並無特別限定。例如可列舉:依序具有支撐體、接著層A1、接著層A2及基材的構成,依序具有支撐體、接著層A2、接著層A1及基材的構成,較佳為依序具有支撐體、接著層A1、接著層A2及基材的構成。另外,亦可設定為依序具有支撐體、接著層A1、接著層A2、接著層A1及基材的構成,依序具有支撐體、接著層A2、接著層A1、接著層A2及基材的構成。In the case where the adhesive layer A includes the above-described adhesive layer A1 and the above-described adhesive layer A2, the layer constitution of the laminated body of the present invention is not particularly limited. For example, the support body, the subsequent layer A1, the adhesive layer A2, and the substrate are sequentially provided, and the support, the subsequent layer A2, the adhesive layer A1, and the substrate are sequentially provided, and the support is preferably sequentially provided. The structure of the layer A1, the layer A2, and the substrate. Further, it may be configured to have a support, an adhesive layer A1, an adhesive layer A2, an adhesive layer A1, and a substrate in this order, and sequentially have a support, an adhesive layer A2, an adhesive layer A1, an adhesive layer A2, and a substrate. Composition.
基材可較佳地使用元件晶圓。元件晶圓可無限制地使用公知的元件晶圓,例如可列舉矽基板、化合物半導體基板等。化合物半導體基板的具體例可列舉:SiC基板、SiGe基板、ZnS基板、ZnSe基板、GaAs基板、InP基板、GaN基板等。 於元件晶圓的表面上亦可形成有機械結構或電路。形成有機械結構或電路的元件晶圓例如可列舉:微機電系統(Micro Electro Mechanical Systems,MEMS)、功率元件、影像感測器、微感測器、發光二極體(Light Emitting Diode,LED)、光學元件、內插器(interposer)、嵌埋型元件、微元件等。 元件晶圓較佳為具有金屬凸塊等結構。根據本發明,對於表面上具有結構的元件晶圓亦可穩定地暫時接著,並且可容易地解除對元件晶圓的暫時接著。結構的高度並無特別限定,例如較佳為1 μm~150 μm,更佳為5 μm~100 μm。 實施機械處理或化學處理之前的元件晶圓的膜厚較佳為500 μm以上,更佳為600 μm以上,進而佳為700 μm以上。上限例如較佳為2000 μm以下,更佳為1500 μm以下。 實施機械處理或化學處理而薄膜化後的元件晶圓的膜厚例如較佳為小於500 μm,更佳為400 μm以下,進而佳為300 μm以下。下限例如較佳為1 μm以上,更佳為5 μm以上。The substrate wafer can be preferably used for the substrate. As the element wafer, a known element wafer can be used without limitation, and examples thereof include a tantalum substrate, a compound semiconductor substrate, and the like. Specific examples of the compound semiconductor substrate include a SiC substrate, a SiGe substrate, a ZnS substrate, a ZnSe substrate, a GaAs substrate, an InP substrate, and a GaN substrate. A mechanical structure or circuit may also be formed on the surface of the component wafer. For example, a micro-electromechanical system (MEMS), a power component, an image sensor, a micro sensor, and a light emitting diode (LED) can be cited. , optical components, interposers, embedded components, micro-components, and the like. The component wafer preferably has a structure such as a metal bump. According to the present invention, the component wafer having the structure on the surface can be stably and temporarily terminated, and the temporary bonding of the component wafer can be easily released. The height of the structure is not particularly limited, and is, for example, preferably 1 μm to 150 μm, and more preferably 5 μm to 100 μm. The film thickness of the element wafer before the mechanical treatment or the chemical treatment is preferably 500 μm or more, more preferably 600 μm or more, and still more preferably 700 μm or more. The upper limit is, for example, preferably 2000 μm or less, more preferably 1500 μm or less. The film thickness of the element wafer which has been subjected to mechanical treatment or chemical treatment to be thinned is, for example, preferably less than 500 μm, more preferably 400 μm or less, and still more preferably 300 μm or less. The lower limit is, for example, preferably 1 μm or more, and more preferably 5 μm or more.
本發明的積層體中,支撐體(載體支撐體)與上文所述的接著性支撐體中說明的支撐體為相同含意,較佳範圍亦相同。In the laminate of the present invention, the support (carrier support) has the same meaning as the support described in the above-mentioned adhesive support, and the preferred range is also the same.
於本發明的積層體為於基材與支撐體之間具有所述接著層A1、且所述接著層A1與基材及支撐體接觸的積層體的情形時,較佳為支撐體與接著層A的剝離強度A、及接著層A與基材的剝離強度B滿足以下的式(1)及式(2)。 A<B····式(1) B≦4 N/cm····式(2) 藉由剝離強度A及剝離強度B滿足所述式(1)的關係,可於將支撐體自基材剝離時,自支撐體與接著層A的界面上剝離。 而且,藉由剝離強度B滿足所述式(2)的關係,可將接著層A保持膜狀而自基材表面容易地剝離。即,可藉由機械剝離來簡單地剝離接著層A。 所述剝離強度B較佳為3 N/cm以下,更佳為2 N/cm以下。 再者,本發明的剝離強度為對沿90°方向上拉時所施加的強度進行測定的值。剝離強度A表示將基材固定並將支撐體的端部沿90°方向以50 mm/min的速度上拉時施加的力。剝離強度B表示將基材固定並將膜狀的接著層沿90°方向以50 mm/min的速度上拉時所施加的力。In the case where the laminate of the present invention has the laminate A1 between the substrate and the support, and the laminate A1 is in contact with the substrate and the support, the support and the laminate are preferred. The peeling strength A of A and the peeling strength B of the adhesive layer A and the base material satisfy the following formula (1) and formula (2). A<B···· (1) B≦4 N/cm·(2) By the relationship between the peeling strength A and the peeling strength B satisfying the above formula (1), the support body can be self-contained. When the substrate is peeled off, the self-supporting body and the adhesive layer A are peeled off at the interface. Further, by the relationship that the peeling strength B satisfies the above formula (2), the adhesive layer A can be kept in a film shape and easily peeled off from the surface of the substrate. That is, the adhesive layer A can be simply peeled off by mechanical peeling. The peel strength B is preferably 3 N/cm or less, more preferably 2 N/cm or less. Further, the peel strength of the present invention is a value measured for the strength applied when pulled up in the 90° direction. Peel strength A represents the force applied when the substrate is fixed and the end of the support is pulled up at a speed of 50 mm/min in the 90° direction. The peel strength B indicates the force applied when the substrate was fixed and the film-like adhesive layer was pulled up at a speed of 50 mm/min in the 90° direction.
本發明的積層體較佳為將支撐體自基材剝離時,將接著層A自基材與接著層的界面上剝離,且於基材的與接著層A的剝離面的面積的50%以上的範圍內,附著有所述氟系液體狀化合物的殘渣,或者將接著層A自支撐體與接著層的界面上剝離,且於支撐體的接著層A的剝離面的面積的50%以上的範圍內,附著有所述氟系液體狀化合物的殘渣。另外,來源於彈性體的殘渣較佳為於所述剝離面的面積的50%以上的範圍內未附著,更佳為於99%以上的範圍內未附著。 氟系液體狀化合物的殘渣及來源於彈性體的殘渣可藉由目測、光學顯微鏡、掃描式電子顯微鏡、X射線光電子光譜等來觀測,本發明中,是指藉由X射線光電子光譜對剝離面進行測定。 再者,本說明書中,「氟系液體狀化合物的殘渣」為接著層的氟系液體狀化合物成分,「來源於彈性體的殘渣」是指接著層的彈性體成分。In the laminate of the present invention, when the support is peeled off from the substrate, the adhesive layer A is peeled off from the interface between the substrate and the adhesive layer, and the area of the release surface of the substrate and the adhesive layer A is 50% or more. In the range of the above, the residue of the fluorine-based liquid compound is adhered, or the adhesive layer A is peeled off from the interface between the support and the adhesive layer, and is 50% or more of the area of the peeling surface of the adhesive layer A of the support. Within the range, the residue of the fluorine-based liquid compound adheres. Moreover, it is preferable that the residue derived from the elastomer does not adhere to the range of 50% or more of the area of the peeling surface, and more preferably does not adhere to the range of 99% or more. The residue of the fluorine-based liquid compound and the residue derived from the elastomer can be observed by visual observation, optical microscopy, scanning electron microscope, X-ray photoelectron spectroscopy, etc., and in the present invention, the surface is separated by X-ray photoelectron spectroscopy. The measurement was carried out. In the present specification, the "residue of the fluorine-based liquid compound" is a fluorine-based liquid component of the adhesive layer, and the "residue derived from the elastomer" means an elastomer component of the adhesive layer.
本發明的積層體可藉由將上文所述的本發明的接著性支撐體的形成有接著層之側的面、與基材加熱壓接而製造。加壓接著條件例如較佳為溫度100℃~200℃、壓力0.01 MPa~1 MPa、時間1分鐘~15分鐘。 另外,亦可於基材表面上塗佈本發明的暫時固定接著劑,進行加熱(烘烤)而形成接著層後,於接著層的表面上配置支撐體,進行加熱壓接而製造。 另外,亦可於支撐體與基材之間配置上文所述的本發明的接著片,進行加熱壓接而製造。The laminate of the present invention can be produced by heating and pressure-bonding the surface of the adhesive support of the present invention described above on the side of the adhesive layer to the substrate. The pressurization subsequent conditions are, for example, preferably at a temperature of from 100 ° C to 200 ° C, a pressure of from 0.01 MPa to 1 MPa, and a period of from 1 minute to 15 minutes. Further, the temporary fixing adhesive of the present invention may be applied onto the surface of the substrate, and heated (baked) to form an adhesive layer, and then a support is placed on the surface of the adhesive layer and heated and pressure bonded. Further, the above-described sheet of the present invention described above may be disposed between the support and the substrate, and may be produced by heating and pressure bonding.
另外,亦可使用本發明的暫時固定接著劑於支撐體及基材的一者上形成接著層A1,且使用本發明的暫時固定接著劑、或上文所述的暫時固定接著劑B於支撐體及基材的另一者上形成接著層A1或接著層A2,將支撐體及基材的形成有接著層的面彼此加熱壓接,而製造本發明的積層體。根據該方法,因將接著層彼此貼合,故能以良好的嵌埋性將支撐體與基材貼合。Further, the adhesive layer A1 may be formed on one of the support and the substrate by using the temporarily fixed adhesive of the present invention, and the temporary fixed adhesive B of the present invention or the temporarily fixed adhesive B described above may be used for the support. On the other of the body and the substrate, the adhesive layer A1 or the adhesive layer A2 is formed, and the surface of the support and the substrate on which the adhesive layer is formed is heated and pressure-bonded to each other to produce the laminate of the present invention. According to this method, since the adhesive layers are bonded to each other, the support can be bonded to the substrate with good embedding property.
另外,亦可使用本發明的暫時固定接著劑及上文所述的暫時固定接著劑B於支撐體及基材的一者上形成分別含有一層以上的接著層A1及接著層B的接著層,於接著層上配置支撐體及基材的另一者,將支撐體與基材加熱壓接,而製造本發明的積層體。Further, the temporary fixing adhesive of the present invention and the temporary fixing adhesive B described above may be used to form an adhesive layer each comprising one or more adhesive layers A1 and B on one of the support and the substrate. The other of the support and the substrate was placed on the adhesive layer, and the support and the substrate were heated and pressure bonded to produce a laminate of the present invention.
<半導體裝置的製造方法> <<第一實施形態>> 以下,一面參照圖3(A)~圖3(E),一面對經過製造積層體的步驟的半導體裝置的製造方法的一實施形態加以說明。再者,本發明不限定於以下的實施形態。 圖3(A)~圖3(E)分別為對支撐體與元件晶圓的暫時接著加以說明的概略剖面圖(圖3(A)、圖3(B)),以及表示暫時接著於支撐體上的元件晶圓經薄型化的狀態(圖3(C))、將支撐體與元件晶圓剝離的狀態(圖3(D))、自元件晶圓去除接著層後的狀態(圖3(E))的概略剖面圖。<Manufacturing Method of Semiconductor Device> <<First Embodiment>> Hereinafter, an embodiment of a method of manufacturing a semiconductor device that has been subjected to the step of manufacturing a laminated body will be described with reference to FIGS. 3(A) to 3(E). Explain. Furthermore, the present invention is not limited to the following embodiments. 3(A) to 3(E) are schematic cross-sectional views (Fig. 3(A), Fig. 3(B)) for explaining the temporary connection of the support and the element wafer, respectively, and showing that the support is temporarily attached to the support. The state in which the upper device wafer is thinned (Fig. 3(C)), the state in which the support is peeled off from the device wafer (Fig. 3(D)), and the state after removing the subsequent layer from the component wafer (Fig. 3 (Fig. 3 E)) A schematic cross-sectional view.
於該實施形態中,如圖3(A)所示,首先準備於支撐體12上設置接著層11而成的接著性支撐體100。 接著層11較佳為實質上不含溶劑的態樣。 元件晶圓60(基材)是於矽基板61的表面61a上設置多個元件晶片62而成。 矽基板61的厚度例如較佳為200 μm~1200 μm。元件晶片62例如較佳為金屬結構體,高度較佳為10 μm~100 μm。 於形成接著層11的過程中,亦可設置利用溶劑對支撐體12或元件晶圓60的背面等進行清洗的步驟。具體而言,藉由使用溶解接著層的溶劑將附著於支撐體12或元件晶圓60的端面及背面上的接著層的殘渣去除,可防止裝置的污染,可使薄型化元件晶圓的總厚度變動(Total Thickness Variation,TTV)減小。利用溶劑對支撐體12或元件晶圓60的背面等進行清洗的步驟中所用的溶劑可使用上文所述的暫時固定接著劑所含的溶劑。In this embodiment, as shown in FIG. 3(A), first, an adhesive support 100 in which the adhesive layer 11 is provided on the support 12 is prepared. Layer 11 is then preferably substantially free of solvent. The element wafer 60 (substrate) is formed by providing a plurality of element wafers 62 on the surface 61a of the ruthenium substrate 61. The thickness of the ruthenium substrate 61 is preferably, for example, 200 μm to 1200 μm. The element wafer 62 is preferably, for example, a metal structure, and has a height of preferably 10 μm to 100 μm. In the process of forming the adhesive layer 11, a step of cleaning the back surface of the support 12 or the element wafer 60 by a solvent or the like may be provided. Specifically, by removing the residue adhering to the support layer 12 or the adhesive layer on the end faces and the back surface of the element wafer 60 by using a solvent that dissolves the adhesive layer, contamination of the device can be prevented, and the total thickness of the thinned component wafer can be reduced. The thickness variation (TTV) is reduced. The solvent used in the step of washing the back surface of the support 12 or the element wafer 60 with a solvent or the like can be used as the solvent contained in the temporarily fixed adhesive described above.
繼而,如圖3(B)所示,使接著性支撐體100與元件晶圓60壓接,使支撐體12與元件晶圓60暫時接著。 接著層11較佳為將元件晶片62完全覆蓋,於元件晶片的高度為X μm、將接著層的厚度設為Y μm的情形時,較佳為滿足「X+100≧Y>X」的關係。 接著層11將元件晶片62完全被覆的情況於欲進一步減小薄型元件晶圓的總厚度變動(Total Thickness Variation,TTV)的情形(即,欲進一步提高薄型元件晶圓的平坦性的情形)中有效。 即,於對元件晶圓進行薄型化時,藉由利用接著層11來保護多個元件晶片62,可於與支撐體12的接觸面上基本上消除凹凸形狀。因此,即便於此種經支撐的狀態下加以薄型化,亦減少將來源於多個元件晶片62的形狀轉印至薄型元件晶圓的背面61b1之虞,結果可進一步減小最終獲得的薄型元件晶圓的TTV。Then, as shown in FIG. 3(B), the adhesive support 100 is pressed against the element wafer 60, and the support 12 and the element wafer 60 are temporarily stopped. Next, it is preferable that the layer 11 is completely covered with the element wafer 62. When the height of the element wafer is X μm and the thickness of the adhesive layer is Y μm, it is preferable to satisfy the relationship of "X+100≧Y>X". . Next, in the case where the layer 11 completely covers the element wafer 62, in the case of further reducing the total thickness variation (TTV) of the thin element wafer (that is, the case where the flatness of the thin element wafer is to be further improved) effective. That is, when the element wafer is thinned, the plurality of element wafers 62 are protected by the adhesion layer 11, and the uneven shape can be substantially eliminated on the contact surface with the support 12. Therefore, even if the thickness is reduced in such a supported state, the transfer of the shape derived from the plurality of element wafers 62 to the back surface 61b1 of the thin-type element wafer is reduced, and as a result, the finally obtained thin-type element can be further reduced. Wafer TTV.
繼而,如圖3(C)所示,對矽基板61的背面61b實施機械處理或化學處理(並無特別限定,例如研削(grinding)或化學機械研磨(Chemical-Mechanical Polishing,CMP)等薄膜化處理,化學氣相成長(Chemical Vapor Deposition,CVD)或物理氣相成長(Physical Vapor Deposition,PVD)等高溫·真空下的處理,使用有機溶劑、酸性處理液或鹼性處理液等化學品的處理,鍍敷處理,光化射線的照射,加熱·冷卻處理等),如圖3(C)所示,使矽基板61的厚度變薄(例如較佳為平均厚度小於500 μm,更佳為1 μm~200 μm),獲得薄型元件晶圓60a。 亦可設置以下步驟:於對元件晶圓進行薄型化後、進行高溫·真空下的處理之前的階段中,利用溶劑對較元件晶圓的基材面的面積而進一步伸出至外側的接著層進行清洗。具體而言,於對元件晶圓進行薄型化後,使用溶解接著層的溶劑將伸出的接著層去除,藉此可防止因對接著層直接實施高溫·真空下的處理所致的接著層的變形、變質。利用溶劑對較元件晶圓的基材面的面積而進一步伸出至外側的接著層進行清洗的步驟中所用的溶劑可使用所述暫時固定接著劑所含的溶劑。 即,本發明中,接著層的膜面的面積較佳為小於支撐體的基材面的面積。另外,本發明中,更佳為於將支撐體的基材面的直徑設為C μm、元件晶圓的基材面的直徑設為D μm、接著層的膜面的直徑設為T μm時,滿足(C-200)≧T≧D。進而,較佳為於將支撐體的基材面的直徑設為C μm、元件晶圓的基材面的直徑設為D μm、接著層的與支撐體接觸之側的膜面的直徑設為TC μm、接著層的與元件晶圓接觸之側的膜面的直徑設為TD μm時,滿足(C-200)≧TC >TD ≧D。藉由設定為此種構成,可進一步抑制因對接著層直接實施高溫·真空下的處理所致的接著層的變形、變質。 另外,所謂接著層的膜面的面積,是指對支撐體自垂直方向觀看時的面積,不考慮膜面的凹凸。對於元件晶圓的基材面而言亦相同。即,此處所謂元件晶圓的基材面,例如對應於圖3(A)~圖3(E)的61a面。對於接著層的膜面等的直徑而言亦同樣地考慮。 另外,所謂接著層的膜面的直徑T,於將接著層的與支撐體接觸之側的膜面的直徑設為TC μm、接著層的與元件晶圓接觸之側的膜面的直徑設為TD μm時,是指T=(TC +TD )/2。支撐體的基材面的直徑及元件晶圓的基材面的直徑是指與接著層接觸之側的表面的直徑。 再者,關於支撐體等,雖規定為「直徑」,但支撐體等無需為數學意義上的圓形(正圓),只要為大致圓形即可。於並非正圓的情形時,將換算成相同面積的正圓時的直徑作為所述直徑。 另外,亦可進行以下處理作為機械處理或化學處理:於薄膜化處理後,形成自薄型元件晶圓60a的背面61b1貫穿矽基板的貫通孔(未圖示),於該貫通孔內形成矽貫通電極(未圖示)。 亦可於將支撐體12與元件晶圓60暫時接著後,於直至剝離為止的期間中進行加熱處理。加熱處理的一例可列舉於機械處理或化學處理中進行加熱處理。 加熱處理中的最高到達溫度較佳為80℃~400℃,更佳為130℃~400℃,進而佳為180℃~350℃。加熱處理中的最高到達溫度較佳為設定為低於接著層的分解溫度的溫度。加熱處理較佳為於最高到達溫度下加熱30秒鐘~30分鐘,更佳為於最高到達溫度下加熱1分鐘~10分鐘。Then, as shown in FIG. 3(C), the back surface 61b of the ruthenium substrate 61 is subjected to mechanical treatment or chemical treatment (not particularly limited, for example, thinning such as grinding or chemical-mechanical polishing (CMP). Treatment under high temperature and vacuum such as chemical vapor deposition (CVD) or physical vapor deposition (PVD), treatment with chemicals such as organic solvents, acidic treatments or alkaline treatment solutions , plating treatment, irradiation with actinic rays, heating and cooling treatment, etc., as shown in FIG. 3(C), the thickness of the ruthenium substrate 61 is made thin (for example, the average thickness is preferably less than 500 μm, more preferably 1). From μm to 200 μm), the thin component wafer 60a is obtained. It is also possible to provide a step of further extending the outer surface of the substrate surface of the component wafer by a solvent in a stage before the thinning of the component wafer and before the processing under high temperature and vacuum. Wash it. Specifically, after thinning the element wafer, the extended adhesive layer is removed by using a solvent that dissolves the adhesive layer, thereby preventing the subsequent layer from being directly subjected to the treatment under high temperature and vacuum to the adhesive layer. Deformation and deterioration. The solvent used in the step of washing the step of further extending to the outer layer of the substrate surface of the element wafer by the solvent may use the solvent contained in the temporarily fixed adhesive. That is, in the present invention, the area of the film surface of the adhesive layer is preferably smaller than the area of the substrate surface of the support. Further, in the present invention, it is more preferable that the diameter of the substrate surface of the support is C μm, the diameter of the substrate surface of the element wafer is D μm, and the diameter of the film surface of the subsequent layer is T μm. , satisfy (C-200) ≧T≧D. Further, it is preferable that the diameter of the substrate surface of the support is C μm, the diameter of the substrate surface of the element wafer is D μm, and the diameter of the film surface on the side of the subsequent layer in contact with the support is preferably set. When T C μm and the diameter of the film surface on the side in contact with the element wafer of the subsequent layer are T D μm, (C-200) ≧ T C > T D ≧ D is satisfied. By setting such a configuration, it is possible to further suppress deformation and deterioration of the adhesive layer by directly performing the treatment under high temperature and vacuum on the adhesive layer. In addition, the area of the film surface of the adhesion layer means the area when the support body is viewed from the vertical direction, and the unevenness of the film surface is not considered. The same is true for the substrate surface of the component wafer. In other words, the substrate surface of the element wafer herein corresponds to, for example, the surface 61a of FIGS. 3(A) to 3(E). The same is considered for the diameter of the film surface of the adhesive layer or the like. In addition, the diameter T of the film surface of the adhesive layer is set to be T C μm in the diameter of the film surface on the side in contact with the support of the adhesive layer, and the diameter of the film surface on the side in contact with the element wafer of the subsequent layer. When it is T D μm, it means T=(T C +T D )/2. The diameter of the substrate surface of the support and the diameter of the substrate surface of the element wafer refer to the diameter of the surface on the side in contact with the adhesive layer. In addition, although the support body and the like are defined as "diameter", the support body or the like need not be a circular shape (a perfect circle) in a mathematical sense, and may be a substantially circular shape. In the case of not being a perfect circle, the diameter when converting into a perfect circle of the same area is taken as the diameter. Further, the following treatment may be performed as a mechanical treatment or a chemical treatment: after the thinning treatment, a through hole (not shown) penetrating the back surface 61b1 of the thin element wafer 60a through the ruthenium substrate is formed, and a through hole is formed in the through hole. Electrode (not shown). After the support 12 and the element wafer 60 are temporarily stopped, the heat treatment may be performed during the period until the peeling. An example of the heat treatment may be a heat treatment in a mechanical treatment or a chemical treatment. The maximum reaching temperature in the heat treatment is preferably from 80 ° C to 400 ° C, more preferably from 130 ° C to 400 ° C, still more preferably from 180 ° C to 350 ° C. The highest reaching temperature in the heat treatment is preferably set to a temperature lower than the decomposition temperature of the subsequent layer. The heat treatment is preferably carried out at a maximum temperature of 30 seconds to 30 minutes, more preferably at a maximum temperature of 1 minute to 10 minutes.
繼而,如圖3(D)所示,使支撐體12自薄型元件晶圓60a脫離。脫離的方法並無特別限定,較佳為不進行任何處理而自薄型元件晶圓60a的端部相對於薄型元件晶圓60a沿垂直方向上拉而剝離。此時,關於剝離界面,較佳為於支撐體12與接著層11的界面上剝離。於該情形時,支撐體12與接著層11的界面的剝離強度A、元件晶圓表面61a與接著層11的剝離強度B較佳為滿足以下的式子。 A<B····式(1)Then, as shown in FIG. 3(D), the support 12 is detached from the thin element wafer 60a. The method of the detachment is not particularly limited, and it is preferable that the end portion of the thin element wafer 60a is pulled up in the vertical direction with respect to the thin element wafer 60a without being subjected to any treatment, and is peeled off. At this time, it is preferable that the peeling interface is peeled off at the interface between the support 12 and the adhesive layer 11. In this case, the peeling strength A of the interface between the support 12 and the adhesive layer 11 and the peeling strength B of the element wafer surface 61a and the adhesive layer 11 preferably satisfy the following expression. A<B····(1)
另外,亦可使後述剝離液與接著層11接觸,其後視需要使薄型元件晶圓60a相對於支撐體12而滑動後,自薄型元件晶圓60a的端部相對於元件晶圓沿垂直方向上拉而剝離。Further, the peeling liquid described later may be brought into contact with the adhesive layer 11, and thereafter, the thin component wafer 60a may be slid with respect to the support 12, and the end portion of the thin component wafer 60a may be perpendicular to the component wafer. Pull up and peel off.
<剝離液> 以下,對剝離液加以詳細說明。 剝離液可使用水及溶劑(有機溶劑)。 另外,剝離液較佳為溶解接著層11的有機溶劑。有機溶劑例如可列舉:脂肪族烴類(己烷、庚烷,艾索帕(Isopar)E、艾索帕(Isopar)H、艾索帕(Isopar)G(埃索化學(Esso Chemical)(股)製造)、檸檬烯、對薄荷烷、壬烷、癸烷、十二烷、十氫萘等)、芳香族烴類(甲苯、二甲苯、苯甲醚、均三甲苯、乙基苯、丙基苯、枯烯、正丁基苯、第二丁基苯、異丁基苯、第三丁基苯、戊基苯、異戊基苯、(2,2-二甲基丙基)苯、1-苯基己烷、1-苯基庚烷、1-苯基辛烷、1-苯基壬烷、1-苯基癸烷、環丙基苯、環己基苯、2-乙基甲苯、1,2-二乙基苯、鄰異丙基甲苯、二氫茚、1,2,3,4-四氫萘、3-乙基甲苯、間異丙基甲苯、1,3-二異丙基苯、4-乙基甲苯、1,4-二乙基苯、對異丙基甲苯、1,4-二異丙基苯、4-第三丁基甲苯、1,4-二-第三丁基苯、1,3-二乙基苯、1,2,3-三甲基苯、1,2,4-三甲基苯、4-第三丁基-鄰二甲苯、1,2,4-三乙基苯、1,3,5-三乙基苯、1,3,5-三異丙基苯、5-第三丁基-間二甲苯、3,5-二-第三丁基甲苯、1,2,3,5-四甲基苯、1,2,4,5-四甲基苯、五甲基苯等)、鹵化烴(二氯甲烷、二氯乙烯、三氯乙烯、單氯苯等)、極性溶劑。極性溶劑可列舉:醇類(甲醇、乙醇、丙醇、異丙醇、1-丁醇、1-戊醇、1-己醇、1-庚醇、1-辛醇、2-辛醇、2-乙基-1-己醇、1-壬醇、1-癸醇、苄醇、乙二醇單甲醚、2-乙氧基乙醇、二乙二醇單乙醚、二乙二醇單己醚、三乙二醇單甲醚、丙二醇單乙醚、丙二醇單甲醚、聚乙二醇單甲醚、聚丙二醇、四乙二醇、乙二醇單丁醚、乙二醇單苄醚、乙二醇單苯醚、丙二醇單苯醚、甲基苯基原醇、正戊醇、甲基戊醇等)、酮類(丙酮、甲基乙基酮、乙基丁基酮、甲基異丁基酮、環己酮等)、酯類(乙酸乙酯、乙酸丙酯、乙酸丁酯、乙酸戊酯、乙酸苄酯、乳酸甲酯、乳酸丁酯、乙二醇單丁基乙酸酯、丙二醇單甲醚乙酸酯、二乙二醇乙酸酯、鄰苯二甲酸二乙酯、乙醯丙酸丁酯等)、其他(磷酸三乙酯、磷酸三甲苯酯、N-苯基乙醇胺、N-苯基二乙醇胺、N-甲基二乙醇胺、N-乙基二乙醇胺、4-(2-羥基乙基)嗎啉、N,N-二甲基乙醯胺、N-甲基吡咯啶酮等)等。<Peeling Liquid> Hereinafter, the peeling liquid will be described in detail. Water and a solvent (organic solvent) can be used for the stripping liquid. Further, the stripping liquid is preferably an organic solvent in which the subsequent layer 11 is dissolved. The organic solvent may, for example, be an aliphatic hydrocarbon (hexane, heptane, Isopar E, Isopar H, Isopar G (Esso Chemical) )), limonene, p-menthane, decane, decane, dodecane, decahydronaphthalene, etc., aromatic hydrocarbons (toluene, xylene, anisole, mesitylene, ethylbenzene, propyl) Benzene, cumene, n-butylbenzene, t-butylbenzene, isobutylbenzene, tert-butylbenzene, pentylbenzene, isopentylbenzene, (2,2-dimethylpropyl)benzene, 1 -phenylhexane, 1-phenylheptane, 1-phenyloctane, 1-phenyldecane, 1-phenyldecane, cyclopropylbenzene, cyclohexylbenzene, 2-ethyltoluene, 1 ,2-diethylbenzene, o-isopropyltoluene, indoline, 1,2,3,4-tetrahydronaphthalene, 3-ethyltoluene, m-isopropyltoluene, 1,3-diisopropyl Benzene, 4-ethyltoluene, 1,4-diethylbenzene, p-isopropyltoluene, 1,4-diisopropylbenzene, 4-tert-butyltoluene, 1,4-di-third Benzobenzene, 1,3-diethylbenzene, 1,2,3-trimethylbenzene, 1,2,4-trimethylbenzene, 4-tert-butyl-o-xylene, 1,2,4 -Triethylbenzene, 1,3,5-three Ethylbenzene, 1,3,5-triisopropylbenzene, 5-tert-butyl-m-xylene, 3,5-di-t-butyltoluene, 1,2,3,5-tetramethyl Benzene, 1,2,4,5-tetramethylbenzene, pentamethylbenzene, etc.), halogenated hydrocarbons (dichloromethane, dichloroethylene, trichloroethylene, monochlorobenzene, etc.), polar solvents. The polar solvent may, for example, be an alcohol (methanol, ethanol, propanol, isopropanol, 1-butanol, 1-pentanol, 1-hexanol, 1-heptanol, 1-octanol, 2-octanol, 2 -ethyl-1-hexanol, 1-nonanol, 1-nonanol, benzyl alcohol, ethylene glycol monomethyl ether, 2-ethoxyethanol, diethylene glycol monoethyl ether, diethylene glycol monohexyl ether , triethylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monomethyl ether, polyethylene glycol monomethyl ether, polypropylene glycol, tetraethylene glycol, ethylene glycol monobutyl ether, ethylene glycol monobenzyl ether, ethylene Alcohol monophenyl ether, propylene glycol monophenyl ether, methylphenyl orthool, n-pentanol, methylpentanol, etc.), ketones (acetone, methyl ethyl ketone, ethyl butyl ketone, methyl isobutyl) Ketones, cyclohexanone, etc.), esters (ethyl acetate, propyl acetate, butyl acetate, amyl acetate, benzyl acetate, methyl lactate, butyl lactate, ethylene glycol monobutyl acetate, propylene glycol Monomethyl ether acetate, diethylene glycol acetate, diethyl phthalate, butyl acetonate, etc.), others (triethyl phosphate, tricresyl phosphate, N-phenylethanolamine, N-phenyldiethanolamine, N-methyldiethanolamine, N-B Diethanolamine, 4-(2-hydroxyethyl)morpholine, N,N-dimethylacetamide, N-methylpyrrolidone, etc.).
進而,就剝離性的觀點而言,剝離液亦可含有鹼、酸及界面活性劑。於調配該些成分的情形時,調配量分別較佳為剝離液的0.1質量%~5.0質量%。 進而,就剝離性的觀點而言,將兩種以上的有機溶劑及水、兩種以上的鹼、酸及界面活性劑混合的形態亦較佳。Further, from the viewpoint of peelability, the peeling liquid may contain a base, an acid, and a surfactant. When the components are blended, the blending amount is preferably from 0.1% by mass to 5.0% by mass based on the stripping solution. Further, from the viewpoint of the releasability, a form in which two or more organic solvents and water, two or more kinds of bases, an acid, and a surfactant are mixed is also preferable.
鹼例如可使用:磷酸三鈉、磷酸三鉀、磷酸三銨、磷酸氫二鈉、磷酸氫二鉀、磷酸氫二銨、碳酸鈉、碳酸鉀、碳酸銨、碳酸氫鈉、碳酸氫鉀、碳酸氫銨、硼酸鈉、硼酸鉀、硼酸銨、氫氧化鈉、氫氧化銨、氫氧化鉀及氫氧化鋰等無機鹼劑,或單甲胺、二甲胺、三甲胺、單乙胺、二乙胺、三乙胺、單異丙胺、二異丙胺、三異丙胺、正丁胺、單乙醇胺、二乙醇胺、三乙醇胺、單異丙醇胺、二異丙醇胺、伸乙基亞胺、乙二胺、吡啶、氫氧化四甲基銨等有機鹼劑。該些鹼劑可單獨使用或組合使用兩種以上。The base can be used, for example, trisodium phosphate, tripotassium phosphate, triammonium phosphate, disodium hydrogen phosphate, dipotassium hydrogen phosphate, diammonium hydrogen phosphate, sodium carbonate, potassium carbonate, ammonium carbonate, sodium hydrogencarbonate, potassium hydrogencarbonate, carbonic acid. An inorganic alkaline agent such as ammonium hydrogen hydride, sodium borate, potassium borate, ammonium borate, sodium hydroxide, ammonium hydroxide, potassium hydroxide or lithium hydroxide, or monomethylamine, dimethylamine, trimethylamine, monoethylamine or diethyl Amine, triethylamine, monoisopropylamine, diisopropylamine, triisopropylamine, n-butylamine, monoethanolamine, diethanolamine, triethanolamine, monoisopropanolamine, diisopropanolamine, ethylideneamine, B An organic alkali agent such as diamine, pyridine or tetramethylammonium hydroxide. These alkaline agents may be used alone or in combination of two or more.
酸可使用:鹵化氫、硫酸、硝酸、磷酸、硼酸等無機酸,或甲磺酸、乙磺酸、苯磺酸、對甲苯磺酸、三氟甲磺酸、乙酸、檸檬酸、甲酸、葡萄糖酸、乳酸、草酸、酒石酸等有機酸。The acid can be used: inorganic acids such as hydrogen halide, sulfuric acid, nitric acid, phosphoric acid, boric acid, or methanesulfonic acid, ethanesulfonic acid, benzenesulfonic acid, p-toluenesulfonic acid, trifluoromethanesulfonic acid, acetic acid, citric acid, formic acid, glucose. Organic acids such as acid, lactic acid, oxalic acid, and tartaric acid.
界面活性劑可使用陰離子系、陽離子系、非離子系、兩性離子系的界面活性劑。於該情形時,相對於鹼性水溶液的總量,界面活性劑的含量較佳為1質量%~20質量%,更佳為1質量%~10質量%。 藉由將界面活性劑的含量設定為所述範圍內,有可進一步提高接著層11與薄型元件晶圓60a的剝離性的傾向。As the surfactant, an anionic, cationic, nonionic or zwitterionic surfactant can be used. In this case, the content of the surfactant is preferably from 1% by mass to 20% by mass, and more preferably from 1% by mass to 10% by mass based on the total amount of the aqueous alkaline solution. When the content of the surfactant is set within the above range, the peeling property of the adhesive layer 11 and the thin component wafer 60a tends to be further improved.
陰離子系界面活性劑並無特別限定,可列舉:脂肪酸鹽類、松脂酸鹽類、羥基烷烴磺酸鹽類、烷烴磺酸鹽類、二烷基磺基琥珀酸鹽類、直鏈烷基苯磺酸鹽類、分支鏈烷基苯磺酸鹽類、烷基萘磺酸鹽類、烷基二苯基醚(二)磺酸鹽類、烷基苯氧基聚氧伸乙基烷基磺酸鹽類、聚氧伸乙基烷基磺基苯基醚鹽類、N-烷基-N-油基牛磺酸鈉類、N-烷基磺基琥珀酸單醯胺二鈉鹽類、石油磺酸鹽類、硫酸化蓖麻油、硫酸化牛脂油、脂肪酸烷基酯的硫酸酯鹽類、烷基硫酸酯鹽類、聚氧伸乙基烷基醚硫酸酯鹽類、脂肪酸單甘油酯硫酸酯鹽類、聚氧伸乙基烷基苯基醚硫酸酯鹽類、聚氧伸乙基苯乙烯基苯基醚硫酸酯鹽類、烷基磷酸酯鹽類、聚氧伸乙基烷基醚磷酸酯鹽類、聚氧伸乙基烷基苯基醚磷酸酯鹽類、苯乙烯-馬來酸酐共聚物的部分皂化物類、烯烴-馬來酸酐共聚物的部分皂化物類、萘磺酸鹽福馬林縮合物類等。其中,可較佳地使用烷基苯磺酸鹽類、烷基萘磺酸鹽類、烷基二苯基醚(二)磺酸鹽類。The anionic surfactant is not particularly limited, and examples thereof include fatty acid salts, rosinates, hydroxyalkanesulfonates, alkanesulfonates, dialkylsulfosuccinates, and linear alkylbenzenes. Sulfonates, branched alkylbenzenesulfonates, alkylnaphthalenesulfonates, alkyldiphenylethers (di)sulfonates, alkylphenoxypolyoxyethylidenesulfonates An acid salt, a polyoxyalkylene ethyl sulfophenyl ether salt, an N-alkyl-N-oleyl taurine sodium salt, an N-alkyl sulfosuccinic acid monodecylamine disodium salt, Petroleum sulfonates, sulfated castor oil, sulfated tallow oil, sulfate esters of fatty acid alkyl esters, alkyl sulfate salts, polyoxyethylene ethyl ether sulfates, fatty acid monoglycerides Sulfate salts, polyoxyethylene ethyl phenyl ether sulfates, polyoxyethylidene phenyl ether sulfates, alkyl phosphates, polyoxyethylene alkyl Ether phosphate salts, polyoxyethylene ethyl phenyl ether phosphate salts, partial saponifications of styrene-maleic anhydride copolymers, partial soaps of olefin-maleic anhydride copolymers Species, naphthalene sulfonate formalin condensates and the like. Among them, alkylbenzenesulfonates, alkylnaphthalenesulfonates, and alkyldiphenylether (di)sulfonates are preferably used.
陽離子系界面活性劑並無特別限定,可使用以前公知的陽離子系界面活性劑。例如可列舉烷基胺鹽類、四級銨鹽類、烷基咪唑鎓鹽、聚氧伸乙基烷基胺鹽類、聚乙烯多胺衍生物。The cationic surfactant is not particularly limited, and a conventionally known cationic surfactant can be used. For example, alkylamine salts, quaternary ammonium salts, alkylimidazolium salts, polyoxyalkyleneamine salts, and polyethylene polyamine derivatives can be mentioned.
非離子系界面活性劑並無特別限定,可列舉:聚乙二醇型的高級醇環氧乙烷加成物、烷基苯酚環氧乙烷加成物、烷基萘酚環氧乙烷加成物、苯酚環氧乙烷加成物、萘酚環氧乙烷加成物、脂肪酸環氧乙烷加成物、多元醇脂肪酸酯環氧乙烷加成物、高級烷基胺環氧乙烷加成物、脂肪酸醯胺環氧乙烷加成物、油脂的環氧乙烷加成物、聚丙二醇環氧乙烷加成物、二甲基矽氧烷-環氧乙烷嵌段共聚物、二甲基矽氧烷-(環氧丙烷-環氧乙烷)嵌段共聚物、多元醇型的甘油的脂肪酸酯、季戊四醇的脂肪酸酯、山梨醇及山梨醇酐的脂肪酸酯、蔗糖的脂肪酸酯、多元醇的烷基醚、烷醇胺類的脂肪酸醯胺等。其中,較佳為具有芳香環及環氧乙烷鏈,更佳為經烷基取代或未經取代的苯酚環氧乙烷加成物或者經烷基取代或未經取代的萘酚環氧乙烷加成物。The nonionic surfactant is not particularly limited, and examples thereof include a polyethylene glycol type higher alcohol ethylene oxide adduct, an alkylphenol ethylene oxide adduct, and an alkyl naphthol ethylene oxide addition. Product, phenol ethylene oxide adduct, naphthol ethylene oxide adduct, fatty acid ethylene oxide adduct, polyol fatty acid ester ethylene oxide adduct, higher alkyl amine epoxy Ethane adduct, fatty acid decylamine ethylene oxide adduct, ethylene oxide adduct of fats and oils, polypropylene glycol ethylene oxide adduct, dimethyl oxa oxide-ethylene oxide block Copolymer, dimethyloxane-(propylene oxide-ethylene oxide) block copolymer, fatty acid ester of glycerol of polyol type, fatty acid ester of pentaerythritol, fatty acid of sorbitol and sorbitan A fatty acid ester of an ester or sucrose, an alkyl ether of a polyhydric alcohol, a fatty acid decylamine of an alkanolamine, or the like. Among them, it preferably has an aromatic ring and an ethylene oxide chain, more preferably an alkyl-substituted or unsubstituted phenol ethylene oxide adduct or an alkyl-substituted or unsubstituted naphthol epoxy B. Alkane adduct.
兩性離子系界面活性劑並無特別限定,可列舉:烷基二甲基氧化胺等氧化胺系、烷基甜菜鹼等甜菜鹼系、烷基胺基脂肪酸鈉等胺基酸系。尤其可較佳地使用可具有取代基的烷基二甲基氧化胺、可具有取代基的烷基羧基甜菜鹼、可具有取代基的烷基磺基甜菜鹼。具體可使用:日本專利特開2008-203359號公報的段落編號[0256]的式(2)所表示的化合物,日本專利特開2008-276166號公報的段落編號[0028]的式(I)、式(II)、式(VI)所表示的化合物,日本專利特開2009-47927號公報的段落編號[0022]~段落編號[0029]所表示的化合物。The zwitterionic surfactant is not particularly limited, and examples thereof include an amine oxide system such as an alkylamine oxide, an alkoxylate such as an alkylbetaine, and an amino acid such as an alkylamino fatty acid sodium. In particular, an alkyl dimethyl amine oxide which may have a substituent, an alkylcarboxybetaine which may have a substituent, and an alkyl sulfobetaine which may have a substituent may be preferably used. Specifically, the compound represented by the formula (2) of the paragraph number [0256] of JP-A-2008-203359, the formula (I) of the paragraph number [0028] of JP-A-2008-276166, The compound represented by the formula (II) and the formula (VI), and the compound represented by paragraph number [0022] to paragraph number [0029] of JP-A-2009-47927.
進而,視需要亦可含有如消泡劑及硬水軟化劑般的添加劑。Further, an additive such as an antifoaming agent and a hard water softening agent may be contained as needed.
繼而,如圖3(E)所示,將接著層11自薄型元件晶圓60a去除,藉此可獲得薄型元件晶圓。 接著層11的去除方法例如可列舉:將接著層保持膜狀而剝離去除(機械剝離)的方法;利用剝離液使接著層膨潤後剝離去除的方法;對接著層噴射剝離液而破壞去除的方法;使接著層溶解於剝離液中而溶解去除的方法;藉由光化射線、放射線或熱的照射使接著層分解、氣化而去除的方法等。可較佳地使用將接著層保持膜狀而剝離去除的方法、使接著層溶解於水溶液或有機溶劑中而溶解去除的方法。有機溶劑可使用上文所述的剝離液中說明的有機溶劑。就減少溶劑的使用量的觀點而言,較佳為保持膜狀而去除。另外,就減少元件晶圓表面的損傷的觀點而言,較佳為溶解去除。 為了保持膜狀而去除,較佳為元件晶圓表面61a與接著層11的剝離強度B滿足以下的式(2)。 B≦4 N/cm····式(2)Then, as shown in FIG. 3(E), the adhesive layer 11 is removed from the thin-type device wafer 60a, whereby a thin-type component wafer can be obtained. The method of removing the layer 11 is, for example, a method in which the adhesive layer is held in a film shape and peeled off (mechanical peeling), a method in which the adhesive layer is swollen by a peeling liquid, and then peeled off, and a method in which the peeling liquid is sprayed on the adhesive layer to remove the peeling liquid. A method in which an adhesive layer is dissolved in a peeling liquid to be dissolved and removed, and a method in which the adhesive layer is decomposed by vaporization, radiation, or heat to remove the vaporized layer, and the like. A method in which the adhesive layer is held in a film shape and peeled off, and a method in which the adhesive layer is dissolved in an aqueous solution or an organic solvent to be dissolved and removed can be preferably used. As the organic solvent, the organic solvent described in the above-mentioned peeling liquid can be used. From the viewpoint of reducing the amount of the solvent used, it is preferably removed in a film form. Further, from the viewpoint of reducing damage on the surface of the element wafer, it is preferably dissolved and removed. In order to remove the film shape, it is preferable that the peel strength B of the element wafer surface 61a and the adhesive layer 11 satisfy the following formula (2). B≦4 N/cm····(2)
若將支撐體12與接著層11的界面的剝離強度設為A、元件晶圓表面61a與接著層11的剝離強度設為B,則藉由一併滿足上文所述的式(1)及式(2),可於將支撐體12自薄型元件晶圓60a剝離時,不進行任何處理而自薄型元件晶圓60a的端部相對於元件晶圓沿垂直方向上拉而剝離,且可將元件晶圓表面61a上的接著層11保持膜狀而去除。 於使支撐體12自薄型元件晶圓60a脫離後,視需要對薄型元件晶圓60a實施各種公知的處理,製造具有薄型元件晶圓60a的半導體裝置。When the peeling strength of the interface between the support 12 and the adhesive layer 11 is A, and the peeling strength of the element wafer surface 61a and the adhesive layer 11 is B, the above formula (1) is satisfied. The formula (2) can be peeled off from the end of the thin element wafer 60a in the vertical direction with respect to the element wafer without peeling off when the support 12 is peeled off from the thin element wafer 60a, and can be peeled off, and The adhesive layer 11 on the element wafer surface 61a is removed in a film shape. After the support 12 is detached from the thin element wafer 60a, various known processes are performed on the thin element wafer 60a as needed to manufacture a semiconductor device having the thin element wafer 60a.
另外,於支撐體上附著有接著層的情形時,可藉由去除接著層而再生支撐體。關於去除接著層的方法,若保持膜狀,則可列舉:藉由毛刷、超音波、冰粒子、氣溶膠(aerosol)的噴附而物理去除的方法;溶解於水溶液或有機溶劑中而溶解去除的方法;藉由光化射線、放射線、熱的照射而使之分解、氣化的方法等化學去除的方法,可根據支撐體而利用先前已知的清洗方法。 例如於使用矽基板作為支撐體的情形時,可使用先前已知的矽晶圓的清洗方法,例如化學去除的情形時可使用的水溶液或有機溶劑可列舉強酸、強鹼、強氧化劑或該些物質的混合物,具體可列舉:硫酸、鹽酸、氫氟酸、硝酸、有機酸等酸類,四甲基銨、氨、有機鹼等鹼類,過氧化氫等氧化劑,或氨與過氧化氫的混合物、鹽酸與過氧化氫水的混合物、硫酸與過氧化氫水的混合物、氫氟酸與過氧化氫水的混合物、氫氟酸與氟化銨的混合物等。Further, when the adhesion layer is attached to the support, the support can be regenerated by removing the adhesive layer. In the method of removing the adhesive layer, if the film shape is maintained, a method of physically removing by spraying with a brush, an ultrasonic wave, an ice particle, or an aerosol may be mentioned; and the solution may be dissolved in an aqueous solution or an organic solvent to be dissolved. A method of removing a chemical removal method such as a method of decomposing or vaporizing by irradiation with actinic rays, radiation, or heat, and a previously known cleaning method can be used depending on the support. For example, in the case of using a tantalum substrate as a support, a cleaning method of a previously known tantalum wafer can be used, for example, an aqueous solution or an organic solvent which can be used in the case of chemical removal can be exemplified by a strong acid, a strong base, a strong oxidizing agent or the like. Specific examples of the mixture of the substances include acids such as sulfuric acid, hydrochloric acid, hydrofluoric acid, nitric acid, and organic acids, alkalis such as tetramethylammonium, ammonia, and organic bases, oxidizing agents such as hydrogen peroxide, or a mixture of ammonia and hydrogen peroxide. And a mixture of hydrochloric acid and hydrogen peroxide water, a mixture of sulfuric acid and hydrogen peroxide water, a mixture of hydrofluoric acid and hydrogen peroxide water, a mixture of hydrofluoric acid and ammonium fluoride, and the like.
就使用再生的支撐體的情形的接著性的觀點而言,較佳為使用支撐體清洗液。 支撐體清洗液較佳為含有pKa小於0的酸(強酸)及過氧化氫。pKa小於0的酸是選自碘化氫、過氯酸、溴化氫、氯化氫、硝酸、硫酸等無機酸或烷基磺酸、芳基磺酸等有機酸中。就支撐體上的接著層的清洗性的觀點而言,較佳為無機酸,最佳為硫酸。From the viewpoint of the adhesion of the case where the regenerated support is used, it is preferred to use a support cleaning liquid. The support cleaning liquid preferably contains an acid (strong acid) having a pKa of less than 0 and hydrogen peroxide. The acid having a pKa of less than 0 is selected from inorganic acids such as hydrogen iodide, perchloric acid, hydrogen bromide, hydrogen chloride, nitric acid, sulfuric acid, or the like, or an organic acid such as an alkylsulfonic acid or an arylsulfonic acid. From the viewpoint of the cleaning property of the adhesive layer on the support, a mineral acid is preferred, and sulfuric acid is preferred.
過氧化氫可較佳地使用30質量%過氧化氫水,所述強酸與30質量%過氧化氫水的混合比以質量比計而較佳為0.1:1~100:1,更佳為1:1~10:1,最佳為3:1~5:1。Hydrogen peroxide can preferably use 30% by mass of hydrogen peroxide water, and the mixing ratio of the strong acid to 30% by mass of hydrogen peroxide water is preferably 0.1:1 to 100:1 by mass ratio, more preferably 1 : 1 to 10:1, preferably 3:1 to 5:1.
<<第二實施形態>> 一面參照圖4(A)~圖4(E),一面對經由製造積層體的步驟的半導體的製造方法的第二實施形態加以說明。對與上文所述的第一實施形態相同的部位標註相同符號而省略其說明。 圖4(A)~圖4(E)分別為對支撐體與元件晶圓的暫時接著加以說明的概略剖面圖(圖4(A)、圖4(B)),以及表示暫時接著於支撐體上的元件晶圓經薄型化的狀態(圖4(C))、將支撐體與元件晶圓剝離的狀態(圖4(D))、自元件晶圓去除接著層後的狀態(圖4(E))的概略剖面圖。 於該實施形態中,如圖4(A)所示,於元件晶圓的表面61a上形成接著層的方面與所述第一實施形態不同。 於在元件晶圓60的表面61a上設置接著層11a的情形時,可藉由在元件晶圓60的表面61a的表面上應用(較佳為塗佈)暫時固定接著劑,繼而進行乾燥(烘烤),而形成接著層11a。乾燥例如可於60℃~150℃下進行10秒鐘~2分鐘。 繼而,如圖4(B)所示,使支撐體12與元件晶圓60壓接,使支撐體12與元件晶圓60暫時接著。然後,如圖4(C)所示,對矽基板61的背面61b實施機械處理或化學處理,如圖4(C)所示般使矽基板61的厚度變薄,獲得薄型元件晶圓60a。繼而,如圖4(D)所示,使支撐體12自薄型元件晶圓60a脫離。然後,如圖4(E)所示,自薄型元件晶圓60a去除接著層11a。<<Second Embodiment>> A second embodiment of a method of manufacturing a semiconductor via a step of manufacturing a laminated body will be described with reference to FIGS. 4(A) to 4(E). The same portions as those of the first embodiment described above are denoted by the same reference numerals, and their description will be omitted. 4(A) to 4(E) are schematic cross-sectional views (FIG. 4(A), FIG. 4(B)) for explaining the temporary connection of the support and the element wafer, respectively, and showing that the support is temporarily attached to the support. The state in which the upper device wafer is thinned (Fig. 4(C)), the state in which the support is peeled off from the device wafer (Fig. 4(D)), and the state after removing the subsequent layer from the component wafer (Fig. 4 (Fig. 4 E)) A schematic cross-sectional view. In this embodiment, as shown in FIG. 4(A), the formation of the adhesive layer on the surface 61a of the element wafer is different from that of the first embodiment. When the adhesion layer 11a is provided on the surface 61a of the element wafer 60, the adhesive can be temporarily fixed by applying (preferably coating) on the surface of the surface 61a of the element wafer 60, followed by drying (drying) Bake) to form the adhesive layer 11a. Drying can be carried out, for example, at 60 ° C to 150 ° C for 10 seconds to 2 minutes. Then, as shown in FIG. 4(B), the support 12 is pressed against the element wafer 60, and the support 12 and the element wafer 60 are temporarily stopped. Then, as shown in FIG. 4(C), the back surface 61b of the ruthenium substrate 61 is subjected to mechanical treatment or chemical treatment, and as shown in FIG. 4(C), the thickness of the ruthenium substrate 61 is made thin, and the thin element wafer 60a is obtained. Then, as shown in FIG. 4(D), the support 12 is detached from the thin element wafer 60a. Then, as shown in FIG. 4(E), the adhesive layer 11a is removed from the thin component wafer 60a.
<<第三實施形態>> 一面參照圖5(A)~圖5(E),一面對經由製造積層體的步驟的半導體的製造方法的第三實施形態加以說明。對與上文所述的第一實施形態相同的部位標註相同符號而省略其說明。 圖5(A)~圖5(E)分別為對支撐體與元件晶圓的暫時接著加以說明的概略剖面圖(圖5(A)、圖5(B)),以及表示暫時接著於支撐體上的元件晶圓經薄型化的狀態(圖5(C))、將支撐體與元件晶圓剝離的狀態(圖5(D))、自元件晶圓上去除接著層後的狀態(圖5(E))的概略剖面圖。 於該實施形態中,以下方面與所述第一實施形態不同:如圖5(A)、圖5(B)所示,於支撐體12及元件晶圓的表面61a上分別形成接著層11b、接著層11c,將支撐體及元件晶圓的形成有接著層之側的面彼此壓接而製造積層體(將支撐體12與元件晶圓60暫時接著)。 接著層11b及接著層11c的至少一者可使用本發明的暫時固定接著劑而形成。亦可使用本發明的暫時固定接著劑來形成接著層11b及接著層11c兩者,亦可使用本發明的暫時固定接著劑來形成僅一個接著層,且使用上文所述的暫時固定接著劑B來形成另一接著層。較佳為使用上文所述的暫時固定接著劑B來形成接著層11b,且使用本發明的本發明的暫時固定接著劑來形成接著層11c。 另外,接著層11b、接著層11c可僅由一層所構成,亦可為將兩層以上的接著層積層而成的積層體。即,各接著層亦可將兩種以上的暫時固定接著劑重疊塗佈而形成。 將支撐體12與元件晶圓60暫時接著後,繼而如圖5(C)所示,對矽基板61的背面61b實施機械處理或化學處理,如圖5(C)所示般使矽基板61的厚度變薄,獲得薄型元件晶圓60a。繼而如圖5(D)所示,使支撐體12自薄型元件晶圓60a脫離。然後,如圖5(E)所示,自薄型元件晶圓60a去除接著層11d。<<Third Embodiment>> A third embodiment of a method of manufacturing a semiconductor via a step of manufacturing a laminated body will be described with reference to FIGS. 5(A) to 5(E). The same portions as those of the first embodiment described above are denoted by the same reference numerals, and their description will be omitted. 5(A) to 5(E) are schematic cross-sectional views (Fig. 5(A), Fig. 5(B)) for explaining the temporary connection of the support and the element wafer, respectively, and showing the temporary support to the support. The state in which the upper device wafer is thinned (Fig. 5(C)), the state in which the support is separated from the device wafer (Fig. 5(D)), and the state in which the subsequent layer is removed from the device wafer (Fig. 5) (E)) A schematic cross-sectional view. In this embodiment, the following aspects are different from the first embodiment in that, as shown in FIGS. 5(A) and 5(B), an adhesion layer 11b is formed on the support body 12 and the surface 61a of the element wafer, respectively. Next, the layer 11c presses the surfaces of the support and the element wafer on the side on which the adhesive layer is formed, thereby producing a laminate (the support 12 and the element wafer 60 are temporarily stopped). At least one of the layer 11b and the subsequent layer 11c can be formed using the temporarily fixed adhesive of the present invention. The adhesive layer of the present invention may also be used to form both the adhesive layer 11b and the adhesive layer 11c, and the temporary fixing adhesive of the present invention may be used to form only one adhesive layer, and the temporary fixing adhesive described above may be used. B to form another layer. It is preferable to form the adhesive layer 11b using the temporarily fixed adhesive B described above, and to form the adhesive layer 11c using the temporarily fixed adhesive of the present invention of the present invention. Further, the adhesive layer 11b and the adhesive layer 11c may be composed of only one layer, or may be a laminate in which two or more layers are laminated. In other words, each of the adhesive layers may be formed by laminating two or more types of temporarily fixed adhesives. After the support 12 and the element wafer 60 are temporarily stopped, as shown in FIG. 5(C), the back surface 61b of the ruthenium substrate 61 is subjected to mechanical treatment or chemical treatment, and the ruthenium substrate 61 is formed as shown in FIG. 5(C). The thickness is thinned, and the thin component wafer 60a is obtained. Then, as shown in FIG. 5(D), the support 12 is detached from the thin element wafer 60a. Then, as shown in FIG. 5(E), the adhesive layer 11d is removed from the thin component wafer 60a.
<<先前的實施形態>> 繼而,對先前的實施形態加以說明。 圖6為對先前的接著性支撐體與元件晶圓的暫時接著狀態的解除加以說明的概略剖面圖。 於先前的實施形態中,如圖6所示,使用在支撐體12上設有由先前的暫時固定用接著劑所形成的接著層11b而成的接著性支撐體100a作為接著性支撐體,除此以外,與參照圖3(A)~圖3(E)所說明的順序同樣地,將接著性支撐體100a與元件晶圓暫時接著,進行元件晶圓的矽基板的薄膜化處理,繼而與上文所述的順序同樣地自接著性支撐體100a剝離薄型元件晶圓60a。<<Previous Embodiment>> Next, the previous embodiment will be described. Fig. 6 is a schematic cross-sectional view for explaining the release of the temporary adhesion state of the previous adhesive support and the element wafer. In the prior embodiment, as shown in Fig. 6, an adhesive support 100a having a bonding layer 11b formed of a conventional temporary fixing adhesive is provided as a support member, except for the support member 12. In addition, similarly to the procedure described with reference to FIGS. 3(A) to 3(E), the adhesive support 100a and the element wafer are temporarily placed, and the thin film of the element wafer is thinned, and then The thin element wafer 60a is peeled off from the adhesive support 100a in the same manner as described above.
然而,根據先前的暫時固定用接著劑,難以藉由高的接著力而暫時支撐元件晶圓,且在不對元件晶圓造成損傷的情況下容易地解除對元件晶圓的暫時支撐。例如若為了使元件晶圓與支撐體的暫時接著充分而於先前的暫時固定用接著劑中採用接著性高者,則有元件晶圓與支撐體的暫時接著變得過強的傾向。因此,為了解除該過強的暫時接著,例如於如圖6所示般於薄型元件晶圓60a的背面上貼附膠帶(例如切割膠帶)70而自接著性支撐體100a剝離薄型元件晶圓60a的情形時,結構體63自設有結構體63的元件晶片62脫離等,容易產生使元件晶片62破損的不良狀況。 另一方面,若於先前的暫時固定用接著劑中採用接著性低者,則雖可容易地解除對元件晶圓的暫時支撐,但最初元件晶圓與支撐體的暫時接著過弱,容易產生無法利用支撐體可靠地支撐元件晶圓等不良狀況。However, according to the conventional temporary fixing adhesive, it is difficult to temporarily support the element wafer by a high adhesion force, and the temporary support of the element wafer can be easily released without causing damage to the element wafer. For example, in order to make the temporary bonding of the element wafer and the support sufficiently sufficient for the previous temporary fixing adhesive, the temporary adhesion of the element wafer and the support tends to be too strong. Therefore, in order to release the excessively strong temporary adhesion, for example, as shown in FIG. 6, an adhesive tape (for example, a dicing tape) 70 is attached to the back surface of the thin component wafer 60a, and the thin component wafer 60a is peeled off from the adhesive support 100a. In the case of the structure 63, the element wafer 62 from which the structure 63 is provided is detached, and the element wafer 62 is likely to be damaged. On the other hand, if the adhesiveness of the previous temporary fixing adhesive is low, the temporary support of the component wafer can be easily released. However, the temporary sealing of the component wafer and the support is too weak, which is likely to occur. It is not possible to reliably support a defect such as a component wafer by the support.
相對於此,本發明的積層體表現出充分的接著性,並且可容易地解除元件晶圓60與支撐體11的暫時接著。即,根據本發明的積層體,可藉由高的接著力將元件晶圓60暫時接著,並且可於不對薄型元件晶圓60a造成損傷的情況下容易地解除對薄型元件晶圓60a的暫時接著。On the other hand, the laminated body of the present invention exhibits sufficient adhesion, and the temporary attachment of the element wafer 60 and the support 11 can be easily released. That is, according to the laminated body of the present invention, the element wafer 60 can be temporarily terminated by a high adhesion force, and the temporary replacement of the thin element wafer 60a can be easily released without causing damage to the thin element wafer 60a. .
本發明的半導體裝置的製造方法不限定於上文所述的實施形態,可進行適當的變形、改良等。 另外,上文所述的實施形態中,接著層為單層結構,但接著層亦可為多層結構。 另外,上文所述的實施形態中,列舉矽基板作為元件晶圓,但不限定於此,可為半導體裝置的製造方法中可供於機械處理或化學處理的任意被處理構件。例如亦可列舉化合物半導體基板,化合物半導體基板的具體例可列舉SiC基板、SiGe基板、ZnS基板、ZnSe基板、GaAs基板、InP基板及GaN基板等。 另外,上文所述的實施形態中,列舉元件晶圓的薄膜化處理及矽貫通電極的形成處理作為對元件晶圓(矽基板)的機械處理或化學處理,但不限定於該些處理,亦可列舉半導體裝置的製造方法中所必需的任意處理。 此外,上文所述的實施形態中例示的元件晶圓的元件晶片的形狀、尺寸、個數、配置部位等為任意,並無限定。The method of manufacturing the semiconductor device of the present invention is not limited to the above-described embodiments, and appropriate modifications, improvements, and the like can be made. Further, in the embodiment described above, the adhesive layer has a single layer structure, but the adhesive layer may have a multilayer structure. Further, in the above-described embodiment, the tantalum substrate is used as the element wafer. However, the present invention is not limited thereto, and may be any member to be processed which can be subjected to mechanical treatment or chemical treatment in the method of manufacturing a semiconductor device. For example, a compound semiconductor substrate may be mentioned, and specific examples of the compound semiconductor substrate include a SiC substrate, a SiGe substrate, a ZnS substrate, a ZnSe substrate, a GaAs substrate, an InP substrate, and a GaN substrate. Further, in the above-described embodiments, the thin film formation process of the element wafer and the formation process of the tantalum through electrode are referred to as mechanical processing or chemical treatment of the element wafer (tantalum substrate), but are not limited to the processes. Any processing necessary for the method of manufacturing the semiconductor device can also be cited. Further, the shape, size, number, arrangement position, and the like of the element wafer of the element wafer exemplified in the above-described embodiment are not limited.
<套組> 繼而,對本發明的套組加以說明。 本發明的套組含有:暫時固定接著劑A,含有:於25℃下為液體狀且含有親油基及氟原子的化合物、及彈性體;以及暫時固定接著劑B,含有熱塑性樹脂。 暫時固定接著劑A與本發明的暫時固定接著劑為相同含意,較佳範圍亦相同。 暫時固定接著劑B與本發明的積層體中說明的暫時固定接著劑B為相同含意,較佳範圍亦相同。 本發明的套組較佳為更含有基材及支撐體,基材及支撐體可列舉上文所述的積層體中說明的基材及支撐體,可使用該些基材及支撐體。 藉由更含有基材及支撐體,可製造於基材與支撐體之間具有含有上文所述的接著層A1、及上文所述的接著層A2的接著層的積層體。 [實施例]<Set> Next, the kit of the present invention will be described. The kit of the present invention comprises: a temporarily fixed adhesive A, a compound containing a lipophilic group and a fluorine atom at 25 ° C and an elastomer; and a temporarily fixed adhesive B containing a thermoplastic resin. The temporarily fixed adhesive A has the same meaning as the temporarily fixed adhesive of the present invention, and the preferred range is also the same. The temporarily fixed adhesive B has the same meaning as the temporarily fixed adhesive B described in the laminate of the present invention, and the preferred range is also the same. The kit of the present invention preferably further comprises a substrate and a support. Examples of the substrate and the support include the substrate and the support described in the laminate described above, and the substrate and the support can be used. By further including a substrate and a support, a laminate having a subsequent layer including the above-described adhesive layer A1 and the above-described adhesive layer A2 between the substrate and the support can be produced. [Examples]
以下,藉由實施例對本發明加以更具體說明,但本發明只要不超出其主旨,則不限定於以下的實施例。另外,只要無特別說明,則「份」、「%」為質量基準。 另外,將丙二醇-1-甲醚乙酸酯記作「PGMEA」。Hereinafter, the present invention will be more specifically described by the examples, but the present invention is not limited to the following examples as long as the scope of the invention is not exceeded. In addition, "parts" and "%" are quality standards unless otherwise specified. Further, propylene glycol-1-methyl ether acetate was referred to as "PGMEA".
[試驗例1(於帶脫模層的支撐體上使用暫時固定接著劑的例子)] <接著性支撐體1的形成> 藉由旋塗機將含有2 g的RS-72-K(迪愛生(DIC)公司製造)(30質量%PGMEA溶液)及30 g的PGMEA的脫模層形成用塗佈液塗佈於直徑100 mm的Si晶圓(支撐體)上後,於120℃下烘烤30秒鐘,進而於190℃下加熱3分鐘,製作帶脫模層的支撐體1。 繼而,藉由旋塗機將接著層形成用塗佈液1塗佈於帶脫模層的支撐體1上後,於110℃下烘烤1分鐘,進而於190℃下烘烤4分鐘,藉此製作具有接著層的接著性支撐體1。[Test Example 1 (Example of using a temporarily fixed adhesive on a support having a release layer)] <Formation of an adhesive support 1> A RS-72-K containing 2 g was used by a spin coater (Di Aisheng) (DIC) (manufactured by DIC) (30 mass% PGMEA solution) and 30 g of PGMEA coating liquid for forming a release layer were applied onto a 100 mm diameter Si wafer (support) and baked at 120 ° C. After 30 seconds, the mixture was further heated at 190 ° C for 3 minutes to prepare a support 1 with a release layer. Then, the coating liquid 1 for forming an adhesive layer was applied onto the support 1 with a release layer by a spin coater, baked at 110 ° C for 1 minute, and further baked at 190 ° C for 4 minutes. This produces an adhesive support 1 having an adhesive layer.
<接著層形成用塗佈液1的組成> ·A成分:使表1中記載的A成分成為表1所示的質量份 ·B成分:使表1中記載的B成分成為表1所示的質量份 ·易加樂斯(Irganox)1010(巴斯夫(BASF)(股)製造):0.9質量份 ·蘇米萊澤(Sumilizer)TP-D(住友化學(股)製造):0.9質量份 ·溶劑:使表1中記載的溶劑成為表1所示的質量份<Composition of the coating liquid 1 for layer formation> A component: The component A shown in Table 1 is the mass part and B component shown in Table 1: The component B shown in Table 1 is shown in Table 1. Ingredients: Irganox 1010 (manufactured by BASF): 0.9 parts by mass · Sumilizer TP-D (manufactured by Sumitomo Chemical Co., Ltd.): 0.9 parts by mass·solvent : The solvent described in Table 1 was made into parts by mass shown in Table 1.
表1中記載的化合物如以下所述。 [A成分] (a-1):美佳法(Megafac)F-553(含氟基、親水基、親油基的寡聚物,液體狀化合物(25℃下的黏度為1 mPa·s~100,000 mPa·s的範圍),10%熱質量減少溫度=247℃,Mw=0.2萬以上且小於2.0萬,迪愛生(DIC)公司製造) (a-2):美佳法(Megafac)F-554(含氟基、親油基的寡聚物,液體狀化合物(25℃下的黏度為1 mPa·s~100,000 mPa·s的範圍),10%熱質量減少溫度=267℃,Mw=0.2萬以上且小於2.0萬,迪愛生(DIC)公司製造) (a-3):美佳法(Megafac)F-556(含氟基、親水基、親油基的寡聚物,液體狀化合物(25℃下的黏度為1 mPa·s~100,000 mPa·s的範圍),10%熱質量減少溫度=277℃,Mw=0.2萬以上且小於2.0萬,迪愛生(DIC)公司製造) (a-4):美佳法(Megafac)F-557(含氟基、親水基、親油基的寡聚物,液體狀化合物(25℃下的黏度為1 mPa·s~100,000 mPa·s的範圍),10%熱質量減少溫度=299℃,Mw=0.2萬以上且小於2.0萬,迪愛生(DIC)公司製造) (a-5):美佳法(Megafac)F-559(含氟基、親水基、親油基的寡聚物,液體狀化合物(25℃下的黏度為1 mPa·s~100,000 mPa·s的範圍),10%熱質量減少溫度=286℃,Mw=2.0萬以上且小於5.0萬、迪愛生(DIC)公司製造) (a-6):福吉特(Ftergent)710FL(含氟基、親水基、親油基的寡聚物,液體狀化合物(25℃下的黏度為1 mPa·s~100,000 mPa·s的範圍)、尼奧斯(Neos)公司製造) (a-7):美佳法(Megafac)F-477(含氟基、親水基、親油基的寡聚物,液體狀化合物(25℃下的黏度為1 mPa·s~100,000 mPa·s的範圍),10%熱質量減少溫度=254℃,Mw=0.2萬以上且小於2.0萬,迪愛生(DIC)公司製造) (a-8):美佳法(Megafac)R-40(含氟基、親水基、親油基的寡聚物,液體狀化合物(25℃下的黏度為1 mPa·s~100,000 mPa·s的範圍),10%熱質量減少溫度=256℃,Mw=0.2萬以上且小於2.0萬,迪愛生(DIC)公司製造) (a-9):美佳法(Megafac)R-41(含氟基、親油基的寡聚物,液體狀化合物(25℃下的黏度為1 mPa·s~100,000 mPa·s的範圍),10%熱質量減少溫度=235℃,Mw=0.2萬以上且小於2.0萬,迪愛生(DIC)公司製造) (a-10):美佳法(Megafac)R-43(含氟基、親油基的寡聚物,液體狀化合物(25℃下的黏度為1 mPa·s~100,000 mPa·s的範圍),10%熱質量減少溫度=249℃,Mw=0.2萬以上且小於2.0萬,迪愛生(DIC)公司製造) (Ra-1):代付利(Daifree)FB962(含氟基的固體,Mw=0.2萬以上且小於2.0萬,大金製造) (Ra-2):美佳法(Megafac)F552(含氟基、親油基的寡聚物,蠟狀,Mw=0.2萬以上且小於2.0萬,迪愛生(DIC)公司製造) (Ra-3):美佳法(Megafac)F562(含氟基、親水基、親油基的寡聚物,固體,Mw=2.0萬以上且小於5.0萬,迪愛生(DIC)公司製造) (Ra-4):美佳法(Megafac)F430(含氟基、親水基的寡聚物,液體狀化合物,Mw=0.05萬~小於0.2萬,迪愛生(DIC)公司製造) (Ra-5):美佳法(Megafac)F444(全氟烷基環氧乙烷加成物,不含親油基的液體狀化合物,Mw=0.05萬~小於0.2萬,迪愛生(DIC)公司製造) (Ra-6):德納姆(Demnum)S-200(含氟原子且不含親油基的液體狀化合物,大金製造) [B成分] (b-1):賽普頓(Septon)2002(氫化聚苯乙烯系彈性體,苯乙烯含有率=30質量%,不飽和雙鍵量=小於0.5 mmol/g,5%熱質量減少溫度=350℃以上且小於400℃,Mw=5萬以上且小於10萬,硬度(A型硬度計)=80,可樂麗(Kuraray)(股)製造) (b-2):賽普頓(Septon)2104(氫化聚苯乙烯系彈性體,苯乙烯含有率=65質量%,不飽和雙鍵量=小於0.5 mmol/g,5%熱質量減少溫度=400℃以上且小於450℃,Mw=5萬以上且小於10萬,硬度(A型硬度計)=98,可樂麗(Kuraray)(股)製造) (b-3):賽普頓(Septon)2063(氫化聚苯乙烯系彈性體,苯乙烯含有率=13質量%,不飽和雙鍵量=小於0.5 mmol/g,5%熱質量減少溫度=400℃以上且小於450℃,Mw=10萬以上且小於20萬,硬度(A型硬度計)=36,可樂麗(Kuraray)(股)製造) (b-4):賽普頓(Septon)2004(氫化聚苯乙烯系彈性體,苯乙烯含有率=18質量%,不飽和雙鍵量=小於0.5 mmol/g,5%熱質量減少溫度=350℃以上且小於400℃,Mw=5萬以上且小於10萬,硬度(A型硬度計)=67,可樂麗(Kuraray)(股)製造) (b-5):賽普頓(Septon)2007(氫化聚苯乙烯系彈性體,苯乙烯含有率=30質量%,不飽和雙鍵量=小於0.5 mmol/g,5%熱質量減少溫度=400℃以上且小於450℃,Mw=5萬以上且小於10萬,硬度(A型硬度計)=80,可樂麗(Kuraray)(股)製造) (b-6):塔釜泰克(Tuftec)P2000(氫化聚苯乙烯系彈性體,苯乙烯含有率=67質量%,不飽和雙鍵量=0.5 mmol/g以上且小於5 mmol/g,5%熱質量減少溫度=400℃以上且小於450℃,Mw=5萬以上且小於10萬,硬度(A型硬度計)=90以上,旭化成(股)製造) (b-7):RB810(聚丁二烯系彈性體,不飽和雙鍵量為15 mmol/g以上,5%熱質量減少溫度=100℃以上且小於250℃,Mw=20萬以上且小於30萬,捷時雅(JSR)(股)製造) (b-8):SIS5200P(非氫化聚苯乙烯系彈性體,苯乙烯含有率=15質量%,不飽和雙鍵量=5 mmol/g以上且小於15 mmol/g,5%熱質量減少溫度=250℃以上且小於350℃,Mw=10萬以上且小於20萬,捷時雅(JSR)(股)製造) (Rb-1):瑞諾(ZEONEX)480R(日本瑞翁(Zeon)製造的環烯烴系聚合物) (Rb-2):杜拉米德(Durimide)(註冊商標)284(富士膠片製造的聚醯亞胺) (Rb-3):PCZ300(三菱瓦斯化學公司製造的聚碳酸酯) 不飽和雙鍵量為藉由NMR測定所算出的值。 質量減少溫度為藉由熱重量測定裝置(TGA)於氮氣流下,在自25℃起以20℃/min升溫的條件下測定的值。The compounds described in Table 1 are as follows. [Component A] (a-1): Megafac F-553 (fluorine-based, hydrophilic, oleophilic oligomer, liquid compound (viscosity at 25 ° C from 1 mPa·s to 100,000) Range of mPa·s), 10% thermal mass reduction temperature = 247 ° C, Mw = 0.2 million or more and less than 20,000, manufactured by Di Ai Sheng (DIC) (a-2): Megafac F-554 ( Fluorinated group, lipophilic group oligomer, liquid compound (viscosity in the range of 1 mPa·s to 100,000 mPa·s at 25 ° C), 10% thermal mass reduction temperature = 267 ° C, Mw = 0.2 million or more And less than 20,000, manufactured by Di Aisheng (DIC)) (a-3): Megafac F-556 (fluorinated, hydrophilic, lipophilic oligomer, liquid compound (at 25 ° C Viscosity is in the range of 1 mPa·s to 100,000 mPa·s), 10% thermal mass reduction temperature = 277 ° C, Mw = 0.2 million or more and less than 20,000, manufactured by Di Ai Sheng (DIC) (a-4): Megafac F-557 (fluorine-based, hydrophilic, lipophilic oligomer, liquid compound (viscosity at 25 ° C in the range of 1 mPa·s to 100,000 mPa·s), 10% heat Quality minus Less temperature = 299 ° C, Mw = 0.2 million or more and less than 20,000, manufactured by Di Ai Sheng (DIC) (a-5): Megafac F-559 (fluorinated, hydrophilic, lipophilic Oligomer, liquid compound (viscosity in the range of 1 mPa·s to 100,000 mPa·s at 25 ° C), 10% thermal mass reduction temperature = 286 ° C, Mw = 20,000 or more and less than 50,000, Di Ai Sheng ( Manufactured by DIC) (a-6): Ftergent 710FL (fluorine-based, hydrophilic, lipophilic oligomer, liquid compound (viscosity at 25 ° C from 1 mPa·s to 100,000 mPa) · range of s), manufactured by Neos (a-7): Megafac F-477 (fluorine-based, hydrophilic, lipophilic oligomer, liquid compound (25) The viscosity at °C is in the range of 1 mPa·s to 100,000 mPa·s), 10% thermal mass reduction temperature = 254 ° C, Mw = 0.2 million or more and less than 20,000, manufactured by Di Ai Sheng (DIC) Co., Ltd. (a-8 ): Megafac R-40 (fluorine-based, hydrophilic, lipophilic oligomer, liquid compound (viscosity at 25 ° C from 1 mPa·s to 100,000 mPa·s) ), 10% thermal mass reduction temperature = 256 ° C, Mw = 0.2 million or more and less than 20,000, manufactured by Di Ai Sheng (DIC) (a-9): Megafac R-41 (fluorine-based, pro Oil-based oligomer, liquid compound (viscosity at 25 ° C in the range of 1 mPa·s to 100,000 mPa·s), 10% thermal mass reduction temperature = 235 ° C, Mw = 0.2 million or more and less than 20,000 (A-10): Megafac R-43 (fluorine-based, lipophilic oligomer, liquid compound (viscosity at 25 ° C is 1 mPa·s ~ 100,000 mPa·s range), 10% thermal mass reduction temperature = 249 ° C, Mw = 0.2 million or more and less than 20,000, manufactured by Di Ai Sheng (DIC) (Ra-1): Daifree FB962 ( Fluorine-containing solid, Mw = 0.2 million or more and less than 20,000, manufactured by Daikin) (Ra-2): Megafac F552 (fluorine-based, oleophilic oligomer, waxy, Mw = 0.20 or more and less than 20,000, manufactured by Di Aisheng (DIC) (Ra-3): Megafac F562 (fluorine-based, hydrophilic, lipophilic oligomer, solid, Mw=2.0 Above and less than 50,000, manufactured by Diane Health (DIC)) (Ra-4): Megafac F430 (fluorine-based, hydrophilic-based oligomer, liquid compound, Mw = 0.050 to less than 2 million , manufactured by Di Ai Sheng (DIC) (Ra-5): Megafac F444 (perfluoroalkyl oxirane adduct, liquid compound without lipophilic group, Mw = 0.0500 ~ less than 0.2 million, manufactured by Diane (DIC)) (Ra-6): Demnum S-200 (liquid compound containing fluorine-containing atoms and containing no lipophilic group, manufactured by Daikin) [B component] ( B-1): Septon 2002 (hydrogenated polystyrene elastomer, styrene content = 30% by mass, unsaturated double bond amount = less than 0.5 mmol/g, 5% thermal mass reduction temperature = 350 Above °C and less than 400 °C, Mw = 50,000 or more and less than 100,000, hardness (type A durometer) = 80, manufactured by Kuraray (stock)) (b-2): Septon 2104 (Hydrogenated polystyrene elastomer, styrene content = 65 mass%, unsaturated double bond amount = less than 0.5 mmol / g, 5% thermal mass reduction temperature = 400 ° C or more Less than 450 ° C, Mw = 50,000 or more and less than 100,000, hardness (type A durometer) = 98, manufactured by Kuraray Co., Ltd.) (b-3): Septon 2063 (hydrogenated poly Styrene elastomer, styrene content = 13% by mass, unsaturated double bond amount = less than 0.5 mmol / g, 5% thermal mass reduction temperature = 400 ° C or more and less than 450 ° C, Mw = 100,000 or more and less than 20 Million, hardness (type A durometer) = 36, manufactured by Kuraray (share)) (b-4): Septon 2004 (hydrogenated polystyrene elastomer, styrene content = 18 Mass %, unsaturated double bond amount = less than 0.5 mmol/g, 5% thermal mass reduction temperature = 350 ° C or more and less than 400 ° C, Mw = 50,000 or more and less than 100,000, hardness (type A durometer) = 67, (Manufactured by Kuraray Co., Ltd.) (b-5): Septon 2007 (hydrogenated polystyrene elastomer, styrene content = 30% by mass, unsaturated double bond amount = less than 0.5 mmol) /g, 5% thermal mass reduction temperature = 400 ° C or more and less than 450 ° C, Mw = 50,000 or more and less than 100,000, hardness (type A durometer) = 80, Kuraray (shares) (manufacturing) (b-6): Tuftec P2000 (hydrogenated polystyrene elastomer, styrene content = 67% by mass, unsaturated double bond amount = 0.5 mmol/g or more and less than 5 mmol / g, 5% thermal mass reduction temperature = 400 ° C or more and less than 450 ° C, Mw = 50,000 or more and less than 100,000, hardness (type A durometer) = 90 or more, manufactured by Asahi Kasei (stock) (b-7): RB810 (polybutadiene-based elastomer, the amount of unsaturated double bonds is 15 mmol/g or more, 5% thermal mass reduction temperature = 100 ° C or more and less than 250 ° C, Mw = 200,000 or more and less than 300,000, Czech Republic (JSR) (manufactured by the company) (b-8): SIS5200P (non-hydrogenated polystyrene elastomer, styrene content = 15% by mass, unsaturated double bond amount = 5 mmol / g or more and less than 15 mmol / g, 5% thermal mass reduction temperature = 250 ° C or more and less than 350 ° C, Mw = 100,000 or more and less than 200,000, JSR (manufactured by JSR) (Rb-1): ZEONEX 480R (cycloolefin polymer manufactured by Zeon, Japan) (Rb-2): Durimide (registered trademark) 284 (polyimide manufactured by Fujifilm) (Rb-3) ): PCZ300 (polycarbonate manufactured by Mitsubishi Gas Chemical Co., Ltd.) The amount of unsaturated double bonds is a value calculated by NMR measurement. The mass reduction temperature is a value measured under a nitrogen flow by a thermogravimetric measuring device (TGA) at a temperature of 20 ° C/min from 25 ° C.
<試片的製作> 對接著性支撐體1的形成有接著層之側的面與直徑100 mm的Si晶圓(元件晶圓)的元件面於真空下、190℃下以0.11 MPa的壓力進行3分鐘壓接,製作試片。<Preparation of test piece> The surface of the adhesive support 1 on the side where the layer was formed and the surface of the Si wafer (component wafer) having a diameter of 100 mm were subjected to a pressure of 0.11 MPa at 190 ° C under vacuum. Press the crimp for 3 minutes to make a test piece.
<接著性> 使用拉伸試驗機(今田(Imada)(股)製造的數位測力計(digital force gauge),型式:ZP-50N)以250 mm/min的條件於沿著接著層的面的方向上拉伸,測定試片的剪切接著力,按以下基準進行評價。 A:50 N以上的接著力 B:10 N以上且小於50 N的接著力 C:小於10 N的接著力<Adhesion> A tensile force tester (digital force gauge manufactured by Imada Co., Ltd., type: ZP-50N) was used at a surface of the following layer at a condition of 250 mm/min. The film was stretched in the direction, and the shearing force of the test piece was measured, and evaluated according to the following criteria. A: Adhesion force of 50 N or more B: Adhesion force of 10 N or more and less than 50 N C: Adhesion force of less than 10 N
<剝離性> 將試片與切割框(dicing frame)一起安置於切割膠帶安裝機(dicing tape mounter)的中央,使切割膠帶位於上方。利用輥(及真空)將試片與切割膠帶固定,於切割框架上將切割膠帶切割,於切割膠帶上安裝試片。 將試片以50 mm/min的條件沿接著層的垂直方向(90°方向)拉伸,按以下基準來評價剝離性。另外,將所製作的試片於250℃下加熱30分鐘後,同樣地以50 mm/min的條件沿接著層的垂直方向拉伸,確認熱製程後的剝離性,按以下基準進行評價。再者,目測確認Si晶圓有無破損。 A:能以小於1 N/cm的最大剝離力而剝離。 B:能以1 N/cm以上且小於2 N/cm的最大剝離力而剝離。 C:能以2 N/cm以上且小於4 N/cm的最大剝離力而剝離。 D:最大剝離力為4 N/cm以上或Si晶圓破損。<Peelability> The test piece was placed in the center of a dicing tape mounter together with a dicing frame so that the dicing tape was positioned above. The test piece and the dicing tape were fixed by a roller (and a vacuum), the dicing tape was cut on the cutting frame, and the test piece was mounted on the dicing tape. The test piece was stretched in the vertical direction (90° direction) of the subsequent layer under conditions of 50 mm/min, and the peeling property was evaluated on the following basis. Further, the prepared test piece was heated at 250 ° C for 30 minutes, and then stretched in the vertical direction of the adhesive layer under the condition of 50 mm/min in the same manner, and the peeling property after the hot working process was confirmed, and the evaluation was performed based on the following criteria. Furthermore, it was visually confirmed whether or not the Si wafer was damaged. A: It can be peeled off with a maximum peeling force of less than 1 N/cm. B: It can be peeled off with a maximum peeling force of 1 N/cm or more and less than 2 N/cm. C: It can be peeled off with a maximum peeling force of 2 N/cm or more and less than 4 N/cm. D: The maximum peeling force is 4 N/cm or more or the Si wafer is broken.
<去除性(溶解去除)> 將剝離性試驗結束後的帶接著層的Si晶圓(元件晶圓)以接著層朝上的方式安置於旋塗機中,使用與下述表1中記載的接著層形成用塗佈液的溶劑相同的溶劑作為清洗溶劑,噴霧5分鐘。進而,僅針對於5分鐘噴霧中未使用均三甲苯的比較例8、比較例9、比較例10,一面使Si晶圓旋轉一面將異丙醇(IPA)噴霧而進行淋洗。進而進行旋轉乾燥。其後,觀察外觀而目測確認Si晶圓(元件晶圓)的元件面上有無殘存的接著層,按以下基準進行評價。 A:未確認到接著層的殘存。 B:確認到接著層的殘存。<Removability (Dissolution Removal)> The Si wafer (element wafer) with the subsequent layer after the end of the peeling test was placed in the spin coater with the subsequent layer facing upward, using the same as described in Table 1 below. Next, the same solvent as the solvent for the coating liquid for layer formation was used as a washing solvent, and it sprayed for 5 minutes. Further, in Comparative Example 8, Comparative Example 9, and Comparative Example 10 in which no mesitylene was used for the 5-minute spray, isopropyl alcohol (IPA) was sprayed while the Si wafer was rotated to perform rinsing. Further, spin drying is performed. Then, the appearance was observed, and the presence or absence of the remaining layer on the element surface of the Si wafer (element wafer) was visually observed and evaluated according to the following criteria. A: The remaining layer was not confirmed. B: Confirmation of the remaining layer.
<去除性(膜去除)> 將剝離性試驗結束後的帶接著層的Si晶圓(元件晶圓)固定,於帶接著層的Si晶圓上的接著層貼附剝離用膠帶(林特科(Lintec)股份有限公司製造),將剝離用膠帶相對於接著層而沿垂直方向拉伸,將接著層沿90°方向以50 mm/min的速度上拉,自Si晶圓(元件晶圓)的元件面上進行接著層的膜剝離。其後,觀察外觀而目測確認Si晶圓上殘存的接著層有無剝離殘渣,按以下基準進行評價。 A:能以4 N/cm以下的剝離強度於無斷裂的情況下進行接著層的膜去除,且未確認到接著層的剝離殘渣。 B:能以超過4 N/cm的剝離強度於無斷裂的情況下進行接著層的膜去除,且未確認到接著層的剝離殘渣。 C:不符合所述A及B的任一個(膜剝離的中途斷裂)<Removability (film removal)> The Si wafer (component wafer) with an adhesive layer after the peelability test was fixed, and a peeling tape was attached to the adhesive layer on the Si wafer with the adhesive layer (Lintko) (manufactured by Lintec Co., Ltd.), the release tape is stretched in the vertical direction with respect to the adhesive layer, and the adhesive layer is pulled up at a speed of 50 mm/min in the 90° direction from the Si wafer (component wafer) Film peeling of the adhesive layer was performed on the element surface. Then, the appearance was observed, and the presence or absence of peeling residue of the adhesive layer remaining on the Si wafer was visually observed and evaluated according to the following criteria. A: The film removal of the adhesive layer was performed without peeling at a peeling strength of 4 N/cm or less, and the peeling residue of the adhesive layer was not confirmed. B: The film removal of the adhesive layer was performed without peeling at a peeling strength of more than 4 N/cm, and the peeling residue of the adhesive layer was not confirmed. C: does not conform to any of the above A and B (middle breakage of film peeling)
根據所述結果,實施例的接著性及剝離性良好。進而,接著層的去除性良好。 另一方面,比較例的剝離性差。According to the results, the adhesion and peelability of the examples were good. Further, the removability of the subsequent layer is good. On the other hand, the comparative example had poor peelability.
[試驗例2(於無脫模層的支撐體上使用暫時固定接著劑的例子)] <接著性支撐體2的形成> 藉由旋塗機將接著層形成用塗佈液2塗佈於直徑100 mm的Si晶圓上後,於110℃下烘烤1分鐘,進而於190℃下烘烤4分鐘,藉此製作具有接著層的接著性支撐體2。 <接著層形成用塗佈液2的組成> ·A成分:使表2中記載的A成分成為表2所示的質量份 ·B成分:使表2中記載的B成分成為表2所示的質量份 ·易加樂斯(Irganox)1010(巴斯夫(BASF)(股)製造):0.9質量份 ·蘇米萊澤(Sumilizer)TP-D(住友化學(股)製造):0.9質量份 ·溶劑:使表2中記載的溶劑成為表2所示的質量份[Test Example 2 (Example of using a temporarily fixed adhesive on a support having no release layer)] <Formation of an adhesive support 2> The coating liquid 2 for forming an adhesive layer was applied to a diameter by a spin coater. After baking on a 100 mm Si wafer, it was baked at 110 ° C for 1 minute and further baked at 190 ° C for 4 minutes, thereby producing an adhesive support 2 having an adhesive layer. <Composition of the coating liquid 2 for layer formation> A component: The component A shown in Table 2 is the mass part and B component shown in Table 2: The component B shown in Table 2 is shown in Table 2. Ingredients: Irganox 1010 (manufactured by BASF): 0.9 parts by mass · Sumilizer TP-D (manufactured by Sumitomo Chemical Co., Ltd.): 0.9 parts by mass·solvent : The solvent described in Table 2 was made into parts by mass shown in Table 2
表2中記載的化合物如以下所述。 [A成分] (a-1)~(a-10)、(Ra-1)~(Ra-6):與表1的(a-1)~(a-10)、(Ra-1)~(Ra-6)相同 [B成分] (b-1)~(b-8)、(Rb-1)~(Rb-3):與表1的(b-1)~(b-8)、(Rb-1)~(Rb-3)相同The compounds described in Table 2 are as follows. [A component] (a-1) to (a-10), (Ra-1) to (Ra-6): (a-1) to (a-10) and (Ra-1) of Table 1 (Ra-6) is the same [B component] (b-1) to (b-8), (Rb-1) to (Rb-3): and (b-1) to (b-8) of Table 1, (Rb-1) to (Rb-3) are the same
<試片的製作> 對接著性支撐體2的形成有接著層之側的面與直徑100 mm的Si晶圓於真空下、190℃下以0.11 MPa的壓力進行3分鐘壓接,製作試片。<Preparation of the test piece> The surface of the adhesive support 2 on the side where the adhesive layer was formed and the Si wafer having a diameter of 100 mm were pressure-bonded at 190 ° C for 3 minutes under a pressure of 0.11 MPa to prepare a test piece. .
<接著性> 利用與試驗例1中的接著性評價相同的方法及基準來評價接著性。 <剝離性> 利用與試驗例1中的剝離性評價相同的方法及基準來評價剝離性。 <去除性(溶解去除)> 利用與試驗例1中的去除性(溶解去除)相同的方法及基準來評價去除性(溶解去除)。 <去除性(膜去除)> 利用與試驗例1中的去除性(膜去除)相同的方法及基準來評價去除性(膜去除)。<Adhesion> The adhesion was evaluated by the same method and criteria as those of the adhesion evaluation in Test Example 1. <Peelability> The peeling property was evaluated by the same method and criteria as the peelability evaluation in the test example 1. <Removability (Dissolution Removal)> The removability (dissolution removal) was evaluated by the same method and criteria as those in the test example 1 for the removal (dissolution removal). <Removability (film removal)> The removability (film removal) was evaluated by the same method and standard as the removal property (film removal) in the test example 1.
根據所述結果,實施例的接著性及剝離性良好。進而,接著層的去除性良好。 另一方面,比較例的剝離性差。According to the results, the adhesion and peelability of the examples were good. Further, the removability of the subsequent layer is good. On the other hand, the comparative example had poor peelability.
[試驗例3(於帶脫模層的支撐體上使用接著膜的例子)] <接著性支撐體3的形成> 藉由旋塗機將含有2 g的RS-72-K(迪愛生(DIC)公司製造)(30質量%PGMEA溶液)及30 g的PGMEA的脫模層形成用塗佈液塗佈於直徑100 mm的Si晶圓上後,於120℃下烘烤30秒,進而於190℃下加熱3分鐘,製作帶脫模層的支撐體3。 繼而,將利用以下方法所製作的接著膜安置於真空層壓機中。然後,利用該裝置使接著膜位於帶脫模層的支撐體3的脫模層上,於真空下使帶脫模層的支撐體3與接著膜接觸,利用輥將接著膜與帶脫模層的支撐體3固定,製作具有接著層(片狀接著層)的接著性支撐體3。[Test Example 3 (Example of using a film on a support having a release layer)] <Formation of an adhesive support 3> A RS-72-K containing 2 g was used by a spin coater (Di Aisheng (DIC) (manufactured by the company) (30% by mass of PGMEA solution) and 30 g of PGMEA coating liquid for forming a release layer were applied onto a Si wafer having a diameter of 100 mm, and baked at 120 ° C for 30 seconds, and then at 190 The mixture was heated at ° C for 3 minutes to prepare a support 3 with a release layer. Then, the adhesive film produced by the following method was placed in a vacuum laminator. Then, using the apparatus, the adhesive film is placed on the release layer of the support body 3 with the release layer, and the support body 3 with the release layer is brought into contact with the adhesive film under vacuum, and the adhesive film and the release layer are separated by a roller. The support 3 is fixed, and an adhesive support 3 having an adhesive layer (sheet-like adhesive layer) is produced.
<接著膜的製作方法> 藉由線棒以1 m/min的速度將實施例41~實施例54、實施例57~實施例60、比較例21~比較例28的接著膜形成用組成物塗佈於厚度75 μm的脫模聚對苯二甲酸乙二酯(PET)膜上,於140℃下乾燥10分鐘,藉此製作膜厚100 μm的接著膜。 將實施例55、實施例56的接著膜形成用組成物於300℃下熔融攪拌5分鐘,自寬度100 μm的狹縫擠出,藉此製作接著膜(擠出成型片)。<Method for Producing Film Next> The composition for forming a film for forming films of Examples 41 to 54 and 57 to 60 and Comparative Example 21 to Comparative Example 28 was applied by a wire bar at a speed of 1 m/min. The film was dried on a release-molded polyethylene terephthalate (PET) film having a thickness of 75 μm at 140 ° C for 10 minutes to prepare a film having a film thickness of 100 μm. The composition for forming an adhesive film of Example 55 and Example 56 was melt-stirred at 300 ° C for 5 minutes, and extruded from a slit having a width of 100 μm to prepare a film (extruded sheet).
(接著膜形成用組成物的組成) ·A成分:使表3中記載的A成分成為表3所示的質量份 ·B成分:使表3中記載的B成分成為表3所示的質量份 ·易加樂斯(Irganox)1010(巴斯夫(BASF)(股)製造):0.9質量份(僅實施例55及實施例56為3.0質量份) ·蘇米萊澤(Sumilizer)TP-D(住友化學(股)製造):0.9質量份(僅實施例55及實施例56為3.0質量份) ·溶劑:使表3中記載的溶劑成為表3所示的質量份(Composition of the composition for film formation) A component: The component A shown in Table 3 is the mass part and B component shown in Table 3: The component B shown in Table 3 is the mass part shown in Table 3. · Irganox 1010 (manufactured by BASF): 0.9 parts by mass (3.0 parts by Example 55 and Example 56 only) · Sumilizer TP-D (Sumitomo (manufactured by Chemicals Co., Ltd.): 0.9 parts by mass (3.0 parts by mass of Example 55 and Example 56 only) - Solvent: The solvent described in Table 3 was made into parts by mass shown in Table 3.
表3中記載的化合物如以下所述。 [A成分] (a-1)~(a-10)、(Ra-1)~(Ra-6):與表1的(a-1)~(a-10)、(Ra-1)~(Ra-6)相同 (Ra-7):聚乙二醇(平均Mw=1000)(不含氟原子的液體狀化合物) [B成分] (b-1)、(b-2)、(b-6):與表1的(b-1)、(b-2)、(b-6)相同 (b-9):海翠(Hytrel)7247(聚酯系彈性體,5%熱質量減少溫度=383℃,硬度(A型硬度計)=90以上,東麗杜邦公司製造) (b-10):普利馬羅(Primalloy)CP300(聚酯系彈性體,5%熱質量減少溫度=399℃,硬度(A型硬度計)=90以上,三菱化學公司製造)The compounds described in Table 3 are as follows. [A component] (a-1) to (a-10), (Ra-1) to (Ra-6): (a-1) to (a-10) and (Ra-1) of Table 1 (Ra-6) identical (Ra-7): polyethylene glycol (average Mw = 1000) (liquid compound without fluorine atom) [B component] (b-1), (b-2), (b -6): same as (b-1), (b-2), and (b-6) of Table 1 (b-9): Hytrel 7247 (polyester elastomer, 5% thermal mass reduction) Temperature = 383 ° C, hardness (type A durometer) = 90 or more, manufactured by Toray DuPont) (b-10): Primalloy CP300 (polyester elastomer, 5% thermal mass reduction temperature = 399 ° C, hardness (type A hardness tester) = 90 or more, manufactured by Mitsubishi Chemical Corporation)
<試片的製作> 對接著性支撐體3的形成有接著層之側的面與直徑100 mm的Si晶圓於真空下、190℃下以0.11 MPa的壓力進行3分鐘壓接,製作試片。<Preparation of test piece> The surface of the adhesive support 3 on the side where the adhesive layer was formed and the Si wafer having a diameter of 100 mm were pressure-bonded at 190 ° C for 3 minutes under a pressure of 0.11 MPa to prepare a test piece. .
<接著性> 利用與試驗例1中的接著性評價相同的方法及基準來評價接著性。 <剝離性> 利用與試驗例1中的剝離性評價相同的方法及基準來評價剝離性。 <去除性(溶解去除)> 將剝離性試驗結束後的帶接著層的Si晶圓以接著層朝上的方式安置於旋塗機中,使用下述表3中記載的溶劑作為清洗溶劑,噴霧5分鐘。進而進行旋轉乾燥。其後,觀察外觀而目測確認有無殘存的接著層,按以下基準進行評價。 A:未確認到接著層的殘存 B:確認到接著層的殘存 <去除性(膜去除)> 利用與試驗例1中的去除性(膜去除)相同的方法及基準來評價去除性(膜去除)。<Adhesion> The adhesion was evaluated by the same method and criteria as those of the adhesion evaluation in Test Example 1. <Peelability> The peeling property was evaluated by the same method and criteria as the peelability evaluation in the test example 1. <Removability (dissolution removal)> The Si wafer with an adhesive layer after the end of the peelability test was placed in a spin coater with the subsequent layer facing upward, and the solvent described in Table 3 below was used as a cleaning solvent, and sprayed. 5 minutes. Further, spin drying is performed. Thereafter, the appearance was observed, and the presence or absence of the remaining layer was visually confirmed and evaluated according to the following criteria. A: Remaining of the adhesive layer was not confirmed. B: Remaining of the adhesive layer was confirmed. <Removability (film removal)> The removability (film removal) was evaluated by the same method and standard as the removal (film removal) in the test example 1. .
根據所述結果,實施例的接著性及剝離性良好。進而,接著層的去除性良好。 另一方面,比較例的剝離性差。According to the results, the adhesion and peelability of the examples were good. Further, the removability of the subsequent layer is good. On the other hand, the comparative example had poor peelability.
[試驗例4] <接著性支撐體4的形成> 藉由旋塗機將接著層形成用塗佈液4塗佈於直徑100 mm、厚度525 μm的Si晶圓上,於110℃下烘烤1分鐘,進而於190℃下烘烤4分鐘,藉此製作具有接著層的接著性支撐體4。 <接著層形成用塗佈液的組成> ·A成分:使表4中記載的A成分成為表4所示的質量份 ·B成分:使表4中記載的B成分成為表4所示的質量份 ·易加樂斯(Irganox)1010(巴斯夫(BASF)(股)製造):0.9質量份 ·蘇米萊澤(Sumilizer)TP-D(住友化學(股)製造):0.9質量份 ·均三甲苯:30質量份[Test Example 4] <Formation of Adhesive Support 4> The coating liquid 4 for forming an adhesive layer was applied onto a Si wafer having a diameter of 100 mm and a thickness of 525 μm by a spin coater, and baked at 110 ° C. After 1 minute, it was baked at 190 ° C for 4 minutes, thereby producing an adhesive support 4 having an adhesive layer. <Composition of the coating liquid for layer formation> A component: The component A shown in Table 4 is the mass part and B component shown in Table 4: The component B shown in Table 4 is the mass shown in Table 4. Irganox 1010 (manufactured by BASF): 0.9 parts by mass · Sumilizer TP-D (manufactured by Sumitomo Chemical Co., Ltd.): 0.9 parts by mass Toluene: 30 parts by mass
表4中記載的化合物如以下所述。 [A成分] (a-1)、(a-5):與表1的(a-1)、(a-5)相同 [B成分] (b-1)~(b-6):與表1的(b-1)~(b-6)相同 (b-11):賽普頓(Septon)4033(氫化聚苯乙烯系彈性體,苯乙烯含有率=30質量%,不飽和雙鍵量=小於0.5 mmol/g,5%熱質量減少溫度=400℃以上且小於400℃,硬度(A型硬度計)=76,可樂麗(Kuraray)(股)製造) (b-12):賽普頓(Septon)4044(氫化聚苯乙烯系彈性體,苯乙烯含有率=30質量%,不飽和雙鍵量=小於0.5 mmol/g,5%熱質量減少溫度=400℃以上且小於450℃,可樂麗(Kuraray)(股)製造) (b-13):科騰(Kraton)G1650(氫化聚苯乙烯系彈性體,苯乙烯含有率=30質量%,不飽和雙鍵量=小於0.5 mmol/g,5%熱質量減少溫度=400℃以上且小於450℃,硬度(A型硬度計)=70,科騰(Kraton)公司製造) (b-14):賽普頓(Septon)8104(氫化聚苯乙烯系彈性體,苯乙烯含有率=60質量%,不飽和雙鍵量=小於0.5 mmol/g,5%熱質量減少溫度=350℃以上且小於400℃,硬度(A型硬度計)=98,可樂麗(Kuraray)(股)製造) (b-15):科騰(Kraton)A1535(氫化聚苯乙烯系彈性體,苯乙烯含有率=58質量%,不飽和雙鍵量=小於0.5 mmol/g,5%熱質量減少溫度=400℃以上且小於450℃,硬度(A型硬度計)=83,科騰(Kraton)公司製造)The compounds described in Table 4 are as follows. [A component] (a-1), (a-5): same as (a-1) and (a-5) of Table 1 [B component] (b-1) to (b-6): and table 1 (b-1) to (b-6) are the same (b-11): Septon 4033 (hydrogenated polystyrene elastomer, styrene content = 30% by mass, unsaturated double bond amount) = less than 0.5 mmol / g, 5% thermal mass reduction temperature = 400 ° C and above and less than 400 ° C, hardness (type A durometer) = 76, manufactured by Kuraray (stock)) (b-12): Saip Septon 4044 (hydrogenated polystyrene elastomer, styrene content = 30% by mass, unsaturated double bond amount = less than 0.5 mmol / g, 5% thermal mass reduction temperature = 400 ° C and above and less than 450 ° C, Kuraray (manufactured by Kuraray) (b-13): Kraton G1650 (hydrogenated polystyrene elastomer, styrene content = 30% by mass, unsaturated double bond amount = less than 0.5 mmol / g, 5% thermal mass reduction temperature = 400 ° C or more and less than 450 ° C, hardness (type A durometer) = 70, manufactured by Kraton (b-14): Septon 8104 (hydrogenation) Polystyrene elastomer, styrene containing Rate = 60% by mass, amount of unsaturated double bonds = less than 0.5 mmol/g, 5% thermal mass reduction temperature = 350 ° C or more and less than 400 ° C, hardness (type A durometer) = 98, Kuraray (shares) ))) (b-15): Kraton A1535 (hydrogenated polystyrene elastomer, styrene content = 58% by mass, unsaturated double bond amount = less than 0.5 mmol / g, 5% thermal mass reduction) Temperature = 400 ° C or more and less than 450 ° C, hardness (type A durometer) = 83, manufactured by Kraton
<試片的製作> 對接著性支撐體4的形成有接著層之側的面與直徑100 mm、厚度525 μm的100 mm Si晶圓(元件晶圓)的元件面於真空下、190℃下以0.11 MPa的壓力進行3分鐘壓接,製作試片。<Production of test piece> The surface of the adhesive support 4 on the side of the adhesive layer and the surface of a 100 mm Si wafer (component wafer) having a diameter of 100 mm and a thickness of 525 μm were placed under vacuum at 190 ° C. The test piece was prepared by crimping at a pressure of 0.11 MPa for 3 minutes.
<接著性> 利用與試驗例1中的接著性評價相同的方法及基準來評價接著性。 <剝離性> 利用與試驗例1中的剝離性評價相同的方法及基準來評價剝離性。 <去除性(溶解去除)> 利用與試驗例1中的去除性(溶解去除)相同的方法及基準來評價去除性(溶解去除)。 <去除性(膜去除)> 利用與試驗例1中的去除性(膜去除)相同的方法及基準來評價去除性(膜去除)。 <平坦研磨性> 將所製作的試片的元件晶圓研磨至35 μm的厚度。目測確認元件晶圓的研磨面,確認有無直徑1 mm以上的凹陷。 A:完全未見凹陷。 B:產生少量凹陷,但可容許。 C:產生大量凹陷,不可容許。 <晶圓翹曲> 將所製作的試片的元件晶圓研磨至35 μm的厚度後,使用科磊(KLA-Tencor)公司製造的FLX-2320,將升溫速度及冷卻速度設定為10℃/min,自室溫起加熱至200℃後,冷卻至室溫為止,測定Bow(彎曲)值。 A:Bow值為40 μm以下 B:Bow值超過40 μm且小於80 μm C:Bow值為80 μm以上<Adhesion> The adhesion was evaluated by the same method and criteria as those of the adhesion evaluation in Test Example 1. <Peelability> The peeling property was evaluated by the same method and criteria as the peelability evaluation in the test example 1. <Removability (Dissolution Removal)> The removability (dissolution removal) was evaluated by the same method and criteria as those in the test example 1 for the removal (dissolution removal). <Removability (film removal)> The removability (film removal) was evaluated by the same method and standard as the removal property (film removal) in the test example 1. <Flat Polishing Property> The element wafer of the produced test piece was polished to a thickness of 35 μm. The polished surface of the device wafer was visually confirmed to confirm the presence or absence of a depression having a diameter of 1 mm or more. A: There is no depression at all. B: A small amount of depression is generated, but it is tolerable. C: A large number of depressions are generated and cannot be tolerated. <Wafer Warpage> After polishing the component wafer of the prepared test piece to a thickness of 35 μm, the temperature rise rate and the cooling rate were set to 10 ° C using FLX-2320 manufactured by KLA-Tencor. Min, heated from room temperature to 200 ° C, and then cooled to room temperature, and the Bow (bending) value was measured. A: Bow value is 40 μm or less B: Bow value is more than 40 μm and less than 80 μm C: Bow value is 80 μm or more
[試驗例5] <接著性支撐體5的形成> 藉由旋塗機將接著層形成用塗佈液5塗佈於直徑100 mm、厚度525 μm的Si晶圓上後,於110℃下烘烤1分鐘,進而於190℃下烘烤4分鐘,藉此製作具有接著層的接著性支撐體5。 <接著層形成用塗佈液的組成> ·A成分:使表5中記載的A成分成為表5所示的質量份 ·B成分:使表5中記載的B成分成為表5所示的質量份 ·C成分:使表5中記載的C成分成為表5所示的質量份 ·易加樂斯(Irganox)1010(巴斯夫(BASF)(股)製造):0.9質量份 ·蘇米萊澤(Sumilizer)TP-D(住友化學(股)製造):0.9質量份 ·均三甲苯:30質量份[Test Example 5] <Formation of Adhesive Support 5> The coating liquid 5 for forming an adhesive layer was applied onto a Si wafer having a diameter of 100 mm and a thickness of 525 μm by a spin coater, and then baked at 110 ° C. The mixture was baked for 1 minute and further baked at 190 ° C for 4 minutes to prepare an adhesive support 5 having an adhesive layer. <Composition of the coating liquid for layer formation> A component: The component A shown in Table 5 is the mass part and B component shown in Table 5: The component B shown in Table 5 is the mass shown in Table 5. Part C: The C component shown in Table 5 is the mass part shown in Table 5, Irganox 1010 (manufactured by BASF): 0.9 parts by mass · Sumi Leze ( Sumilizer) TP-D (manufactured by Sumitomo Chemical Co., Ltd.): 0.9 parts by mass · Mesitylene: 30 parts by mass
表5中記載的化合物如以下所述。 [A成分] (a-4):與表1的(a-4)相同 [B成分] (b-2):與表1的(b-2)相同 (b-16)賽普頓(Septon)V9827(氫化聚苯乙烯系彈性體,苯乙烯含有率=30質量%,5%熱質量減少溫度=400℃以上且小於450℃,可樂麗(Kuraray)(股)製造) [C成分] (c-1)NK酯(NK Ester)M-40G(新中村化學工業(股)製造,單官能甲基丙烯酸酯,下述結構) [化22](c-2)NK酯(NK Ester)4G(新中村化學工業(股)製造,二官能甲基丙烯酸酯,下述結構) [化23](c-3)NK酯(NK Ester)A-9300(新中村化學工業(股)製造,三官能丙烯酸酯,下述結構) [化24](c-4)異氰脲酸三烯丙酯(東京化成工業公司製造,三官能烯丙基化合物) [化25](c-5)NK酯(NK Ester)A-TMMT(新中村化學工業(股)製造,四官能丙烯酸酯) [化26](c-6)NK酯(NK Ester)A-DPH(新中村化學工業(股)製造,六官能丙烯酸酯) [化27](c-7)NK酯(NK Ester)A-BPE-4(新中村化學工業(股)製造,二官能丙烯酸酯) [化28] The compounds described in Table 5 are as follows. [A component] (a-4): same as (a-4) of Table 1 [B component] (b-2): same as (b-2) of Table 1 (b-16) Septon (Septon) ) V9827 (hydrogenated polystyrene elastomer, styrene content = 30% by mass, 5% thermal mass reduction temperature = 400 ° C or more and less than 450 ° C, manufactured by Kuraray Co., Ltd.) [C component] ( C-1) NK Ester M-40G (manufactured by Shin-Nakamura Chemical Industry Co., Ltd., monofunctional methacrylate, the following structure) [Chem. 22] (c-2) NK Ester 4G (manufactured by Shin-Nakamura Chemical Industry Co., Ltd., difunctional methacrylate, the following structure) [Chem. 23] (c-3) NK Ester A-9300 (manufactured by Shin-Nakamura Chemical Industry Co., Ltd., trifunctional acrylate, the following structure) [Chem. 24] (c-4) Triallyl isocyanurate (manufactured by Tokyo Chemical Industry Co., Ltd., trifunctional allylic compound) [Chem. 25] (c-5) NK Ester A-TMMT (manufactured by Shin-Nakamura Chemical Industry Co., Ltd., tetrafunctional acrylate) [Chem. 26] (c-6) NK Ester A-DPH (manufactured by Shin-Nakamura Chemical Industry Co., Ltd., hexafunctional acrylate) [Chem. 27] (c-7) NK Ester A-BPE-4 (manufactured by Shin-Nakamura Chemical Industry Co., Ltd., difunctional acrylate) [Chem. 28]
<試片的製作> 對接著性支撐體5的形成有接著層之側的面與直徑100 mm、厚度525 μm的100 mm Si晶圓(元件晶圓)的元件面於真空下、190℃下以0.11 MPa的壓力進行3分鐘壓接,製作試片。<Preparation of test piece> The surface of the adhesive support 5 on the side of the adhesive layer and the surface of a 100 mm Si wafer (component wafer) having a diameter of 100 mm and a thickness of 525 μm were vacuumed at 190 ° C. The test piece was prepared by crimping at a pressure of 0.11 MPa for 3 minutes.
<接著性> 利用與試驗例1中的接著性評價相同的方法及基準來評價接著性。 <剝離性> 利用與試驗例1中的剝離性評價相同的方法及基準來評價剝離性。 <去除性(溶解去除)> 利用與試驗例1中的去除性(溶解去除)相同的方法及基準來評價去除性(溶解去除)。 <去除性(膜去除)> 利用與試驗例1中的去除性(膜去除)相同的方法及基準來評價去除性(膜去除)。 <平坦研磨性> 利用與試驗例4中的平坦研磨性相同的方法及基準來評價平坦研磨性。 <晶圓翹曲> 利用與試驗例4中的晶圓翹曲相同的方法及基準來評價晶圓翹曲。<Adhesion> The adhesion was evaluated by the same method and criteria as those of the adhesion evaluation in Test Example 1. <Peelability> The peeling property was evaluated by the same method and criteria as the peelability evaluation in the test example 1. <Removability (Dissolution Removal)> The removability (dissolution removal) was evaluated by the same method and criteria as those in the test example 1 for the removal (dissolution removal). <Removability (film removal)> The removability (film removal) was evaluated by the same method and standard as the removal property (film removal) in the test example 1. <Flat Polishability> The flatness of the polishing property was evaluated by the same method and criteria as those of the flat polishing property in Test Example 4. <Wafer Warpage> The wafer warpage was evaluated by the same method and reference as the wafer warpage in Test Example 4.
[試驗例6] <試片的製作> 於設有多個凸塊且寬度500 μm、深度100 μm的實施了邊緣修整(edge trimming)處理的直徑12吋矽晶圓(1吋為2.54 cm)的表面上,一面利用晶圓接合裝置(東京電子(Tokyo Electron)製造,吸納普斯(Synapse)V)使矽晶圓以50 rpm旋轉,一面於30秒鐘的期間中滴加15 mL的實施例61~實施例86中使用的接著層形成用塗佈液。將轉速提高至600 rpm並保持30秒鐘,然後,一面使矽晶圓旋轉一面對矽晶圓外周部及矽晶圓背面供給均三甲苯40秒鐘,對附著於矽晶圓外周部及矽晶圓背面上的接著層形成用塗佈液進行清洗。使用加熱板於110℃下加熱3分鐘,進而於190℃下加熱3分鐘,藉此於矽晶圓的表面上形成接著層。 繼而,對於形成有接著層之側的面,藉由晶圓接合裝置(東京電子(Tokyo Electron)製造,吸納普斯(Synapse)V)於真空下、190℃下以0.11 MPa的壓力對另一片12吋的矽晶圓(載體基材)進行3分鐘壓接,獲得積層體。再者,此時的接著層的厚度為40 μm。 繼而,使用背面研削機(back grinder)DFG8540(迪思科(Disco)製造)將所述積層體的先使用的矽晶圓側研磨至35 μm的厚度,獲得經薄型化的積層體。 所述積層體的經薄型化的矽晶圓的直徑為299 mm。[Test Example 6] <Production of test piece> A 12-inch diameter wafer (1吋 is 2.54 cm) which was subjected to edge trimming treatment with a plurality of bumps and a width of 500 μm and a depth of 100 μm. On the surface, a wafer bonding apparatus (manufactured by Tokyo Electron, Synapse V) was used to rotate the tantalum wafer at 50 rpm while adding 15 mL to the wafer for 30 seconds. The coating liquid for forming an adhesive layer used in Examples 61 to 86. The rotation speed was increased to 600 rpm for 30 seconds, and then the crucible wafer was rotated to face the outer circumference of the wafer and the back side of the crucible wafer was supplied with mesitylene for 40 seconds, and attached to the outer periphery of the crucible wafer and The coating for forming an adhesive layer on the back surface of the wafer is cleaned. The laminate was heated on the surface of the tantalum wafer by heating at 110 ° C for 3 minutes using a hot plate and further heating at 190 ° C for 3 minutes. Then, the surface on the side on which the adhesive layer was formed was bonded to the other film under vacuum at 190 ° C at a pressure of 0.11 MPa by a wafer bonding apparatus (manufactured by Tokyo Electron, Snapse V). A 12-inch tantalum wafer (carrier substrate) was pressure-bonded for 3 minutes to obtain a laminate. Furthermore, the thickness of the adhesive layer at this time was 40 μm. Then, the side of the first used tantalum wafer of the laminate was polished to a thickness of 35 μm using a back grinder DFG8540 (manufactured by Disco) to obtain a thinned laminate. The thinned germanium wafer of the laminate has a diameter of 299 mm.
<薄型化後的端面處理> 對於經薄型化的積層體,以載體基材為下表面,一面藉由晶圓接合裝置(東京電子(Tokyo Electron)製造,吸納普斯(Synapse)V)使積層體以300 rpm旋轉,一面於距矽晶圓的端部20 mm的位置於10秒鐘的期間中滴加15 mL的均三甲苯。繼而,將轉速提高至1000 rpm,於30秒鐘的期間中滴加45 mL的均三甲苯。其後,於將轉速保持於1000 rpm的狀態下旋轉20秒鐘,使矽晶圓表面乾燥。 利用光學顯微鏡對所得的積層體自相對於設有多個凸塊的直徑12吋矽晶圓而垂直的方向進行觀察,結果可確認,接著層的基材面的直徑較載體基材的基材面的直徑小250 μm以上。另外,接著層的與載體基材接觸之側的膜面的直徑大於與元件晶圓接觸之側的膜面的直徑。<End-face treatment after thinning> The laminated body having a reduced thickness is laminated on the lower surface of the carrier substrate by a wafer bonding apparatus (manufactured by Tokyo Electron, Synapse V) The body was rotated at 300 rpm, and 15 mL of mesitylene was added dropwise over a period of 10 seconds from the end of the wafer at a distance of 20 mm. Then, the rotation speed was increased to 1000 rpm, and 45 mL of mesitylene was added dropwise over a period of 30 seconds. Thereafter, the surface of the crucible wafer was dried by rotating the rotation speed at 1000 rpm for 20 seconds. The obtained laminate was observed in a direction perpendicular to the 12 直径 diameter wafer provided with a plurality of bumps by an optical microscope. As a result, it was confirmed that the diameter of the substrate surface of the subsequent layer was larger than that of the carrier substrate. The diameter of the surface is less than 250 μm. Further, the diameter of the film surface on the side of the subsequent layer in contact with the carrier substrate is larger than the diameter of the film surface on the side in contact with the element wafer.
[試驗例7] 藉由旋塗機將接著層形成用塗佈液6塗佈於直徑100 mm、厚度525 μm的Si晶圓上後,於110℃下烘烤1分鐘,進而於190℃下烘烤4分鐘,藉此製作具有接著層的接著性支撐體6。 另外,藉由旋塗機將接著層形成用塗佈液7塗佈於直徑100 mm、厚度525 μm、帶有高度10 μm的Cu製凸塊的Si晶圓(元件晶圓)上後,於110℃下烘烤1分鐘,進而於190℃下烘烤4分鐘,藉此製作具有接著層的接著性基材。[Test Example 7] The coating liquid 6 for forming an underlayer was applied onto a Si wafer having a diameter of 100 mm and a thickness of 525 μm by a spin coater, and then baked at 110 ° C for 1 minute and further at 190 ° C. Bake for 4 minutes, thereby producing an adhesive support 6 having an adhesive layer. Further, the coating liquid 7 for forming an underlayer is applied onto a Si wafer (element wafer) having a diameter of 100 mm, a thickness of 525 μm, and a Cu bump having a height of 10 μm by a spin coater, and then Bake at 110 ° C for 1 minute and then at 190 ° C for 4 minutes to prepare an adhesive substrate having an adhesive layer.
<接著層形成用塗佈液6、接著層形成用塗佈液7的組成> ·A成分:使表6中記載的A成分成為表6所示的質量份 ·B成分:使表6中記載的B成分成為表6所示的質量份 ·D成分(界面活性劑):使下述成分成為表6所示的質量份 (d-1)KP-112(信越化學公司製造) (d-2)KP-323(信越化學公司製造) (d-3)KP-326(信越化學公司製造) (d-4)KP-341(信越化學公司製造) ·易加樂斯(Irganox)1010(巴斯夫(BASF)(股)製造):0.9質量份 ·蘇米萊澤(Sumilizer)TP-D(住友化學(股)製造):0.9質量份 ·均三甲苯:30質量份<Composition of the coating liquid for forming the layer 6 and the coating liquid 7 for forming the subsequent layer> A component: The component A described in Table 6 is the mass part and the B component shown in Table 6: The component B is the mass part and the D component (the surfactant) shown in Table 6 and the following components are the mass parts (d-1) KP-112 (manufactured by Shin-Etsu Chemical Co., Ltd.) shown in Table 6 (d-2) ) KP-323 (manufactured by Shin-Etsu Chemical Co., Ltd.) (d-3) KP-326 (manufactured by Shin-Etsu Chemical Co., Ltd.) (d-4) KP-341 (manufactured by Shin-Etsu Chemical Co., Ltd.) · Irganox 1010 (BASF ( BASF) (manufactured by BASF): 0.9 parts by mass · Sumilizer TP-D (manufactured by Sumitomo Chemical Co., Ltd.): 0.9 parts by mass · Mesitylene: 30 parts by mass
<試片的製作> 對接著性支撐體6的形成有接著層之側的面與接著性基材的形成有接著層之面於真空下、190℃下以0.11 MPa的壓力進行3分鐘壓接,製作試片。<Preparation of test piece> The surface of the adhesive support 6 on the side where the adhesive layer was formed and the surface of the adhesive substrate on which the adhesive layer was formed were vacuum-bonded at 190 ° C for 3 minutes at a pressure of 0.11 MPa. , making test strips.
<接著性> 利用與試驗例1中的接著性評價相同的方法及基準來評價接著性。 <嵌埋性> 對試片使用C-SAM(超音波顯微鏡),確認貼合後的接著層(包括接著層彼此的界面、接著層與基材的接合面、及接著層與基板的接合面)中有無孔隙。 A:未產生孔隙。 B:可確認到1個以上且5個以下的直徑10 μm以下的小孔隙,但實際無害。 C:可確認到超過5個且小於10個的直徑10 μm以下的小孔隙,但實際無害。 D:產生10個以上的直徑超過10 μm的孔隙,實際有害。 <剝離性> 利用與試驗例1中的剝離性評價相同的方法及基準來評價剝離性。 <去除性(溶解去除)> 利用與試驗例1中的去除性(溶解去除)相同的方法及基準來評價去除性(溶解去除)。 <去除性(膜去除)> 利用與試驗例1中的去除性(膜去除)相同的方法及基準來評價去除性(膜去除)。 <平坦研磨性> 利用與試驗例4中的平坦研磨性相同的方法及基準來評價平坦研磨性。<Adhesion> The adhesion was evaluated by the same method and criteria as those of the adhesion evaluation in Test Example 1. <Embedding property> Using a C-SAM (ultrasonic microscope) for the test piece, it was confirmed that the adhesive layer after bonding (including the interface between the adhesive layers, the joint surface of the adhesive layer and the substrate, and the bonding surface of the adhesive layer and the substrate) There are no pores in the). A: No pores were produced. B: One or more and five or less small pores having a diameter of 10 μm or less were confirmed, but they were practically harmless. C: It is confirmed that more than 5 and less than 10 small pores having a diameter of 10 μm or less are practically harmless. D: Producing more than 10 pores with a diameter exceeding 10 μm is actually harmful. <Peelability> The peeling property was evaluated by the same method and criteria as the peelability evaluation in the test example 1. <Removability (Dissolution Removal)> The removability (dissolution removal) was evaluated by the same method and criteria as those in the test example 1 for the removal (dissolution removal). <Removability (film removal)> The removability (film removal) was evaluated by the same method and standard as the removal property (film removal) in the test example 1. <Flat Polishability> The flatness of the polishing property was evaluated by the same method and criteria as those of the flat polishing property in Test Example 4.
如所述表所示,實施例的接著性及剝離性良好。進而,接著層的去除性及平坦研磨性良好。 另外,接著層為兩層的實施例87~實施例94、實施例96~實施例98與接著層為一層的實施例95相比,嵌埋性更良好。As shown in the table, the adhesion and peelability of the examples were good. Further, the adhesion of the adhesive layer and the flatness of the polishing property are good. Further, in Example 87 to Example 94 in which the second layer was two layers, and Example 96 to Example 98, the embedding property was better than that in Example 95 in which the subsequent layer was one layer.
[試驗例8] 藉由旋塗機將接著層形成用塗佈液8塗佈於直徑100 mm、厚度525 μm的Si晶圓上後,於110℃下烘烤1分鐘,進而於190℃下烘烤4分鐘,形成第1接著層。繼而,於第1接著層的表面上旋塗塗佈接著層形成用塗佈液9後,於110℃下烘烤1分鐘,進而於190℃下烘烤4分鐘,藉此形成第2接著層,製作接著性支撐體9。[Test Example 8] The coating liquid 8 for forming an adhesive layer was applied onto a Si wafer having a diameter of 100 mm and a thickness of 525 μm by a spin coater, and then baked at 110 ° C for 1 minute and further at 190 ° C. Bake for 4 minutes to form a first subsequent layer. Then, the coating liquid 9 for forming an adhesive layer was spin-coated on the surface of the first adhesive layer, baked at 110 ° C for 1 minute, and further baked at 190 ° C for 4 minutes to form a second adhesive layer. An adhesive support 9 is produced.
<接著層形成用塗佈液的組成> ·A成分:使表7中記載的A成分成為表7所示的質量份 ·B成分:使表7中記載的B成分成為表7所示的質量份 ·D成分:使表7中記載的D成分成為表7所示的質量份 ·易加樂斯(Irganox)1010(巴斯夫(BASF)(股)製造):0.9質量份 ·蘇米萊澤(Sumilizer)TP-D(住友化學(股)製造):0.9質量份 ·均三甲苯:30質量份<Composition of the coating liquid for layer formation> A component: The component A shown in Table 7 is the mass part and B component shown in Table 7: The component B shown in Table 7 is the mass shown in Table 7. Part D: The D component shown in Table 7 is the mass part shown in Table 7 · Irganox 1010 (manufactured by BASF): 0.9 parts by mass · Sumi Leze ( Sumilizer) TP-D (manufactured by Sumitomo Chemical Co., Ltd.): 0.9 parts by mass · Mesitylene: 30 parts by mass
<試片的製作> 對接著性支撐體9的形成有接著層之側的面與直徑100 mm、厚度525 μm、帶有高度10 μm的Cu製凸塊的Si晶圓(元件晶圓)的元件面於真空下、190℃下以0.11 MPa的壓力進行3分鐘壓接,製作試片。<Preparation of test piece> The surface of the adhesive support 9 was formed with a surface of the adhesive layer and a Si wafer (element wafer) having a diameter of 100 mm, a thickness of 525 μm, and a Cu bump having a height of 10 μm. The surface of the device was vacuum-bonded at 190 ° C for 3 minutes at a pressure of 0.11 MPa to prepare a test piece.
<接著性> 利用與試驗例1中的接著性評價相同的方法及基準來評價接著性。 <嵌埋性> 利用與試驗例7中的嵌埋性評價相同的方法及基準來評價嵌埋性。 <剝離性> 利用與試驗例1中的剝離性評價相同的方法及基準來評價剝離性。 <去除性(溶解去除)> 利用與試驗例1中的去除性(溶解去除)相同的方法及基準來評價去除性(溶解去除)。 <去除性(膜去除)> 利用與試驗例1中的去除性(膜去除)相同的方法及基準來評價去除性(膜去除)。 <平坦研磨性> 利用與試驗例4中的平坦研磨性相同的方法及基準來評價平坦研磨性。<Adhesion> The adhesion was evaluated by the same method and criteria as those of the adhesion evaluation in Test Example 1. <Embeddedness> The embedding property was evaluated by the same method and criteria as in the evaluation of embedding in Test Example 7. <Peelability> The peeling property was evaluated by the same method and criteria as the peelability evaluation in the test example 1. <Removability (Dissolution Removal)> The removability (dissolution removal) was evaluated by the same method and criteria as those in the test example 1 for the removal (dissolution removal). <Removability (film removal)> The removability (film removal) was evaluated by the same method and standard as the removal property (film removal) in the test example 1. <Flat Polishability> The flatness of the polishing property was evaluated by the same method and criteria as those of the flat polishing property in Test Example 4.
如所述表所示,實施例的接著性及剝離性良好。進而,接著層的去除性及平坦研磨性良好。另外,嵌埋性良好。As shown in the table, the adhesion and peelability of the examples were good. Further, the adhesion of the adhesive layer and the flatness of the polishing property are good. In addition, the embedding property is good.
1‧‧‧基材
2‧‧‧支撐體
3、3A、3B、11、11a~ 11d‧‧‧ 接著層
12‧‧‧支撐體
60‧‧‧元件晶圓
60a‧‧‧薄型元件晶圓
61‧‧‧矽基板
61a‧‧‧表面
61b、61b1‧‧‧背面
62‧‧‧元件晶片
63‧‧‧結構體
70‧‧‧膠帶
100、100a‧‧‧接著性支撐體1‧‧‧Substrate
2‧‧‧Support
3, 3A, 3B, 11, 11a ~ 11d‧‧‧ Next layer
12‧‧‧Support
60‧‧‧Component Wafer
60a‧‧‧ Thin component wafer
61‧‧‧矽 substrate
61a‧‧‧ surface
61b, 61b1‧‧‧ back
62‧‧‧Component wafer
63‧‧‧ Structure
70‧‧‧ Tape
100, 100a‧‧‧adhesive support
圖1 為表示本發明的積層體的一實施形態的概略圖。圖2 為表示本發明的積層體的另一實施形態的概略圖。圖3(A)~ 圖3(E) 為表示半導體裝置的製造方法的第一實施形態的概略圖。圖4(A)~ 圖4(E) 為表示半導體裝置的製造方法的第二實施形態的概略圖。圖5(A)~ 圖5(E) 為表示半導體裝置的製造方法的第三實施形態的概略圖。圖6 為對現有的接著性支撐體與元件晶圓的暫時接著狀態的解除加以說明的概略剖面圖。Fig. 1 is a schematic view showing an embodiment of a laminated body of the present invention. Fig. 2 is a schematic view showing another embodiment of the laminated body of the present invention. 3(A) to 3(E) are schematic views showing a first embodiment of a method of manufacturing a semiconductor device. 4(A) to 4(E) are schematic views showing a second embodiment of a method of manufacturing a semiconductor device. 5(A) to 5(E) are schematic views showing a third embodiment of a method of manufacturing a semiconductor device. FIG. 6 is a schematic cross-sectional view for explaining the release of the temporary adhesion state of the conventional adhesive support and the element wafer.
1‧‧‧基材 1‧‧‧Substrate
2‧‧‧支撐體 2‧‧‧Support
3‧‧‧接著層 3‧‧‧Next layer
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KR (1) | KR101959770B1 (en) |
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JP6434610B2 (en) * | 2015-02-20 | 2018-12-05 | 富士フイルム株式会社 | Laminated body for temporary bonding, laminated body and kit |
WO2016181879A1 (en) * | 2015-05-11 | 2016-11-17 | 富士フイルム株式会社 | Temporary adhesive, adhesive film, adhesive support and laminate |
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