TW201542435A - Material receiving and positioning device - Google Patents

Abstract

The present invention provides a material receiving and positioning device, which comprises: a vibration material feeding machine having an output trough channel; a receiving and positioning device including: a receiving member capable of performing a back and forth displacement in the X-axis direction and an intermittent displacement so as to use each receiving region of a mold base to sequentially receive the material outputted sequentially from the output trough channel of the vibration material feeding machine, the receiving member including: a mold base arranged thereon a plurality of receiving regions at intervals and an suction member capable of being driven by a pressure cylinder to contact with or separate from the mold base, the suction member being provided with a plurality of spaced magnetic bodies corresponding to the material in the receiving regions of the mold base, the material in the receiving regions being positioned in such a way that an inner surface of the receiving region is used as a reference to be faced and abutted against by the material; and a retrieving device arranged thereon a plurality of suction nozzles at intervals for sucking and retrieving the material in each receiving region of the mold base and transferring the same to a subsequent process.

Description

Material receiving and positioning device

The invention relates to a receiving and positioning device, in particular to a material receiving and positioning device for taking over the electronic components of the self-vibrating feeder and arranging them one by one for being extracted for the next process.

According to the general electronic component materials, they usually have a large number of fine and fine features. In order to carry out their automated processing, in addition to the need to provide a large amount of material to be poured, and automatically carry out related processes to save manpower, due to the physical of electronic component materials The characteristics and miniaturization, after a large number of electronic component materials are poured, must also be able to be effectively and accurately positioned, otherwise it is difficult to transfer in the process of the associated process; the process of winding a general transformer or an inductor coil on the iron core For example, transformers or inductors used in, for example, smart phones are quite small, and the number of production is often in the millions. Therefore, a vibrating feeder is often used to adjust the direction and sorting after a large amount of core material is poured. It performs the winding process in sequence.

However, the prior art uses a vibrating feeder to adjust the direction and sorting after pouring a large amount of core material. It is still difficult to increase the productivity efficiency in one unit time. In order to increase the productivity, multiple cores are simultaneously wound by wires. The line is an ideal way. Therefore, when the iron core self-vibrating feeder is sent out in a row, it is necessary to take the iron core sent out by the vibrating feeder one by one and make a precise positioning by a receiving and positioning device, so as to achieve a certain degree. The number (for example, four) is extracted and simultaneously transported to a mechanism having a multi-axis simultaneous winding.

Accordingly, it is an object of the present invention to provide a material receiving and positioning device which can receive the entire output of the vibrating feeder and carry out the simultaneous transfer of the plurality of materials.

The material receiving and positioning device according to the object of the present invention comprises: a vibrating feeder provided with an output channel; and a receiving positioning device comprising: a receiving component capable of performing X-axis back and forth displacement and intermittent displacement, and the die holder Each of the upper receiving areas receives the material outputted one by one from the output channel of the vibrating feeder; the receiving component comprises: a mold base on which a plurality of accommodating areas are arranged at intervals, and a contact with the mold base driven by the steam cylinder Or a separate adsorbing member; the adsorbing member is provided with a plurality of magnetic bodies corresponding to the materials in the receiving area of the mold base at intervals; the material in the receiving area is positioned against the inner side of the receiving area as a reference; An extraction device is provided with a plurality of nozzles at intervals to adsorb and extract materials in the accommodating areas on the mold base for transport to the next process.

The material receiving and positioning device of the embodiment of the present invention adjusts the direction and the selection of the core material through the vibrating feeder by the whole step, and outputs the output from the output channel one by one and the receiving component of the receiving positioning device in the receiving positioning step. The accommodating area of the mold base accommodates the core material to be received; and the core material in each accommodating area is adsorbed and extracted by the suction nozzle of the extracting device in the extracting step to be transferred to the next winding process; The plurality of core materials can be extracted at the same time, and the core material which is taken one by one can also obtain the negative pressure applied to the accommodating area by the venting holes on the side and the side of the rear opening. Accurate positioning is achieved by the reference plane, so that when the suction nozzle of the extraction device is adsorbed and transported to the next winding process, the winding can be accurately positioned.

Referring to the first figure, the material receiving and positioning device of the embodiment of the present invention can be illustrated as an example of a feeding device for winding a transformer core as shown in the figure: comprising: a monolithic step: the core material 1 can be Adjusting direction and sorting by pouring into the vibrating feeder 2, and outputting one by one by the Y-axis output channel 21; a receiving positioning step: performed by a receiving positioning device 3, the receiving positioning device 3 includes a driving component 31, a The fixing assembly 32 and a receiving assembly 33; wherein the driving assembly 31 includes a belt 312 that can be driven by the motor 311, and the belt 312 is provided with a fixing member 313; the fixing assembly 32 includes a frame 321 on which the frame 321 is mounted. There is an X-axis slide 322 perpendicular to the output channel 21, and a slide 323 is disposed on the slide rail 322 for sliding displacement on the slide rail 322, and the fixing member 313 is fixedly coupled with the slide 322; The receiving component 33 is disposed on the sliding block 322 and is interlocked for the X-axis sliding displacement and the intermittent displacement of the partial segment distance, and includes a fixing base 331 and a die holder 332. Straight line spacing setting The recessed accommodating area 333 can accommodate the core material 1 to be received; the receiving and positioning device 3 is intermittently displaced in the X-axis by the receiving component 33, and the accommodating areas 333 are spaced apart from the mold base 332. The core material 1 of the self-vibration feeder 2 Y axial output channel 21 is output one by one until the accommodating area 333 carries the core material 1; an extraction step is performed by an extracting device 4, and the extracting device 4 is located above the sliding displacement path of the sliding block 322 X, and can be displaced upward and downward in the Z axis, and includes a fixing frame 41 and a plurality of suction nozzles 42 disposed on the fixing frame 41 at intervals, each nozzle 42 can be passed through the suction of the negative pressure; in the receiving and positioning step, after the core material 1 is placed on each of the accommodating areas 333 of the mold base 332, the sliding displacement is below the extracting device 4, and the fixing frame 41 will be the Z-axis. The displacement is lowered, and the core material 1 in each of the accommodating areas 333 is adsorbed by each of the suction nozzles 42 to be transported to the next winding process.

Referring to the second and third figures, a bracket 334 is disposed on one side of the lower side of the fixing base 331 of the receiving component 33, and a side 335 of the fixing base 331 is formed to be disposed between the die holders 332. The abutment section 336 is disposed on the side 335, and the plurality of vent holes 337 corresponding to the accommodating areas 333 and capable of passing through the negative pressure are disposed at intervals.

Referring to the fourth figure, the mold base 332 is made of a wear-resistant material such as tungsten carbide or super-hard alloy. The upper receiving area 333 is opened in the Y-axis direction, and the vibrating feeder is set to the front side, and The front end side of the Y-axis forms an open front opening 333a and a rear opening 333b, and the accommodating area 333 is displaced toward the X-axis by the side 333c of the rear side when the core material 1 is received, and the bottom side 333d. An escape hole 333e is disposed between the rear opening 333b; and a Z-axis discharge groove 338 is disposed on the front opening 333a side of the die holder 332, so that the broken core material can be discharged from the place, and the other side can be discharged. The Z-axis notch formed by the detector 331 is disposed on the upper side, and the signal is blocked when the detector senses the discharge slot 334, indicating that the core material 1 in the accommodating area 333 is normal. In the operation, if the signal is directly passed and there is no blockage during induction, it means that the material without core material 1 is successfully fed, and should be stopped for inspection.

Referring to FIG. 5, the die holder 332 is fixed to the bracket 334 by the side of the rear opening 333b of the receiving area 333 and the abutting side 335 of the fixing base 331 so that the side 335 of the fixing base 331 is 335. The upper air hole 337 is correspondingly located at the escape hole 333e and communicated with the air hole 337; and the bracket 334 is also provided with a notch 339 corresponding to the discharge groove 338 of the die holder 332.

Referring to the sixth and seventh figures, the width of the core material 1 is smaller than the width of the two sides of the receiving portion 333 of the die holder 332, and the negative pressure applied to the receiving portion 333 by the air hole 337 corresponding to the escape hole 333e is biased toward The side 335 of the fixing seat 331 and the side 333c of the accommodating area 333 at the rear opening 333b, therefore, when the core material 1 is placed in the accommodating area 333, the negative pressure exerted by the air hole 337 corresponding to the escaping hole 333e The suction force causes the core material 1 to be positioned against the side 335 and the side 333c with reference to the side 335 and the side 333c, and the other side of the core material 1 and the accommodating area 333 are facing X. When the axial displacement receives the core material 1, a gap D is formed between the side 333f of the front side, until the suction nozzle 42 of the extraction device 4 in the first figure has adsorbed the core material 1 and the air hole 337 corresponds to the escape hole. The suction of the suction force applied by 333e is released, so that the suction nozzle 42 of the extraction device 4 can be smoothly extracted.

In the material receiving and positioning device of the embodiment of the present invention, the core material 1 is adjusted and selected by the vibrating feeder 2 by a whole step, and outputted one by one by the output channel; and a receiving positioning device is adopted in the receiving positioning step. The accommodating area 333 of the die holder 332 of the receiving component 33 accommodates the core material 1 to be received; and the core material 1 in each accommodating area 333 is adsorbed and extracted through the suction nozzle 42 of the extracting device 4 in the extracting step to be transported. The process of the next winding; in addition to effectively receiving and providing a plurality of core materials 1 can be extracted at the same time, the core material 1 taken one by one can also be biased at the side 335 and the side 333c of the rear opening 333b The air hole 337 corresponds to the negative pressure applied by the escape hole 333e in the accommodating area 333, and the reference datum is obtained to form a precise positioning, so that the suction nozzle 42 of the extracting device 4 is adsorbed and extracted to the next winding process, and can be accurately The ground is positioned and wound.

Referring to the eighth embodiment, in the second embodiment of the present invention, the adsorption positioning of the core material 6 in the accommodating area 511 of the mold base 51 is controlled by a steam cylinder 52 to be contacted with the mold base 51. Or a separate adsorbing member 53 is disposed. The adsorbing member 53 is provided with a plurality of magnetic bodies 531, such as magnets, corresponding to the core material 6 in the receiving portion 511 of the mold base 51, and is accommodated in the mold base 51. The area 511 adopts only one opening 512 for receiving the core material 6 on one side, and a blocking portion 513 formed between the other side of the adsorbing member 53 which is closed and in contact with the other side; please refer to the eighth and ninth figures, when the core When the material 6 is received by the accommodating area 511 of the mold base 51, the absorbing member 53 is driven into contact with the mold base 51, and the magnetic body 531 is indirectly connected to the core material 6 in the accommodating area 511 corresponding thereto by the blocking portion 513. The magnetic adsorption method is such that the core material 6 in the accommodating area 511 is positioned against the inner side surface 514 of the accommodating area 511 to form a positioning; please refer to the eighth and tenth views until the suction nozzle 42 of the extracting device 4 has been adsorbed. When the core material 1 is to be extracted, the adsorbing member 53 is driven to be separated from the mold base 51, so that the applied suction solution is applied. In addition, the suction nozzle 42 of the extraction device 4 can be smoothly extracted.

The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.

1‧‧‧core material
2‧‧‧Vibration feeder
21‧‧‧Output channel
3‧‧‧Accepting positioning device
31‧‧‧Drive components
311‧‧‧Motor
312‧‧‧Land
313‧‧‧Fixed parts
32‧‧‧Fixed components
321‧‧‧Rack
322‧‧‧rails
323‧‧‧Slide
33‧‧‧Accepting components
331‧‧‧ fixed seat
332‧‧‧ mold base
333‧‧‧Receiving area
333a‧‧‧ front opening
333b‧‧‧opening
333c‧‧‧ side
333d‧‧‧ bottom
333e‧‧‧ escaping
333f‧‧‧ side
334‧‧‧ bracket
335‧‧‧ by side
336‧‧‧Zone interval
337‧‧‧ stomata
338‧‧‧Discharge trough
339‧‧‧ Missing slot
4‧‧‧ Extraction device
41‧‧‧Retaining frame
42‧‧‧ nozzle
51‧‧‧ mold base
511‧‧‧Receiving area
512‧‧‧ openings
513‧‧‧Baffle
514‧‧‧ inside
52‧‧‧Vapor cylinder
53‧‧‧Adsorbed parts
531‧‧‧Magnetic body
6‧‧‧ core material
D‧‧‧ gap

The first figure is a schematic view of the apparatus of the embodiment of the present invention. The second figure is a perspective view of the receiving component in the embodiment of the present invention. The third figure is an exploded perspective view of the receiving component in the embodiment of the present invention. The fourth figure is a partially enlarged schematic view of a mold base in the embodiment of the present invention. The fifth drawing is a partially enlarged schematic view of the receiving component in the embodiment of the present invention. The sixth figure is a top view of the positioning state of the core material in the accommodating area in the embodiment of the present invention. The seventh figure is a front view of the core material in the accommodating area in the embodiment of the present invention. Figure 8 is a perspective exploded view of a second embodiment of the present invention. Figure 9 is a schematic view showing the contact of the adsorbing member with the die holder in the second embodiment of the present invention. Figure 11 is a schematic view showing the separation of the adsorbing member from the die holder in the second embodiment of the present invention.

4‧‧‧ Extraction device

42‧‧‧ nozzle

51‧‧‧ mold base

511‧‧‧Receiving area

512‧‧‧ openings

513‧‧‧Baffle

52‧‧‧Vapor cylinder

53‧‧‧Adsorbed parts

531‧‧‧Magnetic body

6‧‧‧ core material

Claims (4)

A material receiving and positioning device comprises: a vibrating feeder with an output channel; a receiving positioning device comprising: a receiving component, which can be used for X-axis back and forth displacement and intermittent displacement, and is accommodated on the mold base The receiving parts are respectively outputted one by one from the output channel of the vibrating feeder; the receiving component comprises: a mold base on which a plurality of accommodating areas are arranged at intervals, and an adsorption that can be contacted or separated by the driving of the steam cylinder and the mold base The adsorbing member is provided with a plurality of magnetic bodies corresponding to the materials in the receiving area of the mold base at intervals; the material in the accommodating area is positioned against the inner side of the accommodating area as a reference; A plurality of nozzles are arranged at intervals to adsorb the materials in the accommodating areas on the mold base for transport to the next process. The material receiving and positioning device of claim 1, wherein the receiving and positioning device comprises: a driving component comprising a belt driven by a motor, the belt is provided with a fixing member; and a fixing component comprises a The frame is provided with a sliding rail, and the sliding rail is provided with a sliding seat which is slidably displaced on the sliding rail, and the fixing member is fixedly coupled with the sliding seat. The material receiving and positioning device according to claim 1, wherein the receiving portion of the mold base adopts only one opening for receiving material on one side, and a blocking portion is formed between the adsorbing members closed on the other side and in contact with the same. . The material receiving and positioning device according to claim 1, wherein the Z-axis discharge groove is disposed on the front side of the accommodating area Y of the mold base, and the material for the crushing can be discharged from the place. A Z-axis notch formed by the detector corresponding to the discharge groove is disposed above the detector.