TW201534414A - Cutting method of drag-saw machine and structure thereof - Google Patents
Cutting method of drag-saw machine and structure thereof Download PDFInfo
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- TW201534414A TW201534414A TW103108517A TW103108517A TW201534414A TW 201534414 A TW201534414 A TW 201534414A TW 103108517 A TW103108517 A TW 103108517A TW 103108517 A TW103108517 A TW 103108517A TW 201534414 A TW201534414 A TW 201534414A
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Abstract
Description
本發明係有關於一種拉鋸機切割方法及其結構,尤指一種可降低刀具耗損以及提高切割效率之拉鋸機切割方法及其裝置結構。 The invention relates to a sawing machine cutting method and a structure thereof, in particular to a sawing machine cutting method and a device structure thereof, which can reduce tool loss and improve cutting efficiency.
如第1圖以及第2圖所示,乃為目前所普遍使用之拉鋸機1,其主要由一帶動裝置11、一連桿12與一設置有刀具131之鋸框13所組成,透過帶動裝置11之旋轉帶動連桿12,以同時讓鋸框13進行來回往復之動作,使原石2藉由刀具131來進行切割之動作,而由於刀具131乃是為水平之來回往復切割動作(來回之行進方向一致),當刀具131在與原石2進行切割情況下,造成刀具131耗損程度相當的快速,甚至造成刀具131的損壞,必需經常更換刀具131,且該拉鋸機1僅能夠切割質地較軟之原石2,而為了能夠切割質地較硬之原石,因此另一種形式拉鋸機會另設置有一噴灑裝置,透過噴灑裝置將由鋼砂、石灰與水混合之液體噴灑至刀具與原石之間,以透過鋼砂、刀具與原石三者之摩擦,來達到切割效果,然,由鋼砂、石灰與水混合之液體在完全使用後乃會造成環境汙染之堪慮,且有回收不易等缺失。 As shown in FIG. 1 and FIG. 2, the sawing machine 1 is generally used, and is mainly composed of a driving device 11, a connecting rod 12 and a saw frame 13 provided with a cutter 131. The rotation of 11 drives the connecting rod 12 to simultaneously make the saw frame 13 reciprocate, so that the original stone 2 is cut by the cutter 131, and since the cutter 131 is a horizontal reciprocating cutting motion (forward and backward travel) The direction is the same. When the cutter 131 is cut with the original stone 2, the degree of wear of the cutter 131 is relatively fast, and even the damage of the cutter 131 is caused. The cutter 131 must be frequently changed, and the sawing machine 1 can only cut the soft texture. Raw stone 2, and in order to be able to cut the rough stone, another form of sawing opportunity is additionally provided with a spraying device, through which the liquid mixed with steel sand, lime and water is sprayed between the cutter and the original stone to penetrate the steel sand. The friction between the cutter and the original stone to achieve the cutting effect. However, the liquid mixed with steel sand, lime and water will cause environmental pollution after being completely used, and Closing easy deletion and the like.
故,如何將上述缺失問題加以改進,乃為本案創作人所欲解決之技術困難點之所在。 Therefore, how to improve the above-mentioned missing problems is the technical difficulty point that the creators of this case want to solve.
本發明之主要目的在於:其主要由一固定支架、一鋸框、一升降框體與一帶動裝置所組成,藉由帶動裝置之轉動並透過連桿帶動鋸框產生來回往復之動作,以使鋸框內部所設之刀具進行切割石材之目的,而經由斜導引軌道本身之斜度設計,以及配合來回往復之動作,使刀具同時產生具斜度且為單向之線性切割路徑,不同於傳統之來回往復切割方式易造成刀具之研磨層耗損,甚至拉扯脫落,藉此單向之線性切割以避免刀具在回程時切割到石材,進而大幅降低刀具之耗損程度以及提高切割之效率。。 The main purpose of the present invention is that it mainly consists of a fixed bracket, a saw frame, a lifting frame body and a driving device, and the driving device rotates and drives the saw frame through the connecting rod to generate a reciprocating motion. The tool set inside the saw frame is used for the purpose of cutting the stone, and the inclination design of the oblique guide rail itself, and the back and forth reciprocating action, the tool simultaneously produces a linear cutting path with a slope and a one-way direction, which is different from The traditional round-trip reciprocating cutting method is easy to cause the grinding layer of the tool to be worn or even pulled off, thereby adopting a one-way linear cutting to avoid the cutting of the tool into the stone during the return stroke, thereby greatly reducing the degree of tool wear and improving the cutting efficiency. .
習用部分:Conventional part:
1‧‧‧拉鋸機 1‧‧‧ sawing machine
11‧‧‧帶動裝置 11‧‧‧Drive device
12‧‧‧連桿 12‧‧‧ Connecting rod
13‧‧‧鋸框 13‧‧‧Saw frame
131‧‧‧刀具 131‧‧‧Tools
2‧‧‧原石 2‧‧‧The original stone
本創作:This creation:
3‧‧‧拉鋸機 3‧‧‧ sawing machine
4‧‧‧固定支架 4‧‧‧Fixed bracket
41‧‧‧升降裝置 41‧‧‧ lifting device
5‧‧‧升降框體 5‧‧‧ Lifting frame
51‧‧‧斜導引軌道 51‧‧‧ oblique guide track
6‧‧‧鋸框 6‧‧‧Saw frame
61‧‧‧滑塊 61‧‧‧ Slider
62‧‧‧刀具 62‧‧‧Tools
621‧‧‧研磨層 621‧‧‧Abrasive layer
63‧‧‧吊臂 63‧‧‧Boom
631‧‧‧插銷 631‧‧‧Latch
7‧‧‧帶動裝置 7‧‧‧Drive device
71‧‧‧連桿 71‧‧‧ Connecting rod
72‧‧‧動力設備 72‧‧‧Power equipment
8‧‧‧石材 8‧‧‧ Stone
第1圖係為習用之立體外觀圖。 The first figure is a stereoscopic appearance of the conventional one.
第2圖係為習用之實施示意圖。 Figure 2 is a schematic diagram of the implementation of the application.
第3圖係為本發明之立體外觀圖。 Figure 3 is a perspective view of the present invention.
第4圖係為本發明之局部示意圖一。 Figure 4 is a partial schematic view of the present invention.
第5圖係為本發明之局部示意圖二。 Figure 5 is a partial schematic view 2 of the present invention.
第6圖係為本發明之較佳實施示意圖一。 Figure 6 is a schematic view of a preferred embodiment of the present invention.
第7圖係為本發明之較佳實施示意圖二。 Figure 7 is a schematic view of a preferred embodiment of the present invention.
第8圖係為本發明之另一實施示意圖。 Figure 8 is a schematic view of another embodiment of the present invention.
請參閱第3圖、第4圖、第5圖、第6圖、第7圖與第8圖所示,係為本發明之立體外觀圖、局部示意圖、較佳實施示意圖以及另一實施示意圖,由圖中可清楚看出,拉鋸機3主要包括有: 一固定支架4,其上另設置有一升降裝置41;一升降框體5,設置於固定支架4上,該升降框體5內並設置有複數斜導引軌道51;一鋸框6,其上設置有複數滑塊61,內部則設置有至少一披覆有為鑽石顆粒研磨層621之刀具62,該鋸框6之複數滑塊61並各設置於升降框體5之斜導引軌道51內;一帶動裝置7,其一端設置有一連桿71,並藉由該連桿71與鋸框6連接,該帶動裝置7另設置有一動力設備72以驅動該帶動裝置7;其中,鋸框6與複數滑塊61之間乃是透過複數吊臂63連接,且吊臂63之其一端乃是透過插銷631以軸設之方式設置於滑塊61上,基本上吊臂63與鋸框6之間乃為固定狀態,而吊臂63與滑塊61之間則由於是透過插銷631以軸設之方式設置,因此是活動之狀態;其主要是藉由帶動裝置7之轉動帶動連桿71產生前後之位移,同時以連桿71來帶動鋸框6產生來回往復之動作,以可由鋸框6內部所設之刀具62進行切割石材8之目的,而刀具62之來回往復之動作,主要乃是透過升降框體5所設之複數斜導引軌道51以及其內所設置之複數滑塊61,以期在連桿71帶動鋸框6時,藉由斜導引軌道51來導引並限制該等滑塊61之活動軌跡,使刀具62產生固定之來回往復動作;承上述,鋸框6與複數滑塊61之間乃是透過複數吊臂63連接,且吊臂63之其一端乃是透過插銷631以軸設之方式設置於滑塊61上,因此基本上鋸框6乃是呈現水平之狀態,但由於鋸框6上之複數滑塊61乃受到斜導引軌道51之導引與限制,因此造成刀具62在進行切割石材 8時乃為具斜度且為單向之線性切割路徑(如第7圖所示),藉此方法來進行切割石材8,即可讓刀具62在回程時(也就是向上提升時)不會切割到石材8,也因此可大幅降低刀具62之耗損程度,進而提高刀具62之使用壽命,而不需經常更換刀具62,更可免除習用需噴灑含有鋼砂、石灰與水混合之液體,而刀具62在進行往復之切割路徑動作時,主要是為具斜度且為單向之線性切割路徑,也就是說當刀具62在向下動作時接觸並切割石材8,而在向上動作(提升)時則是離開石材8,進而達到單向之線性切割效果;另外,在固定支架4上所設之升降裝置41,主要是用以控制升降框體5,以藉由升降框體5上升與下降之動作來調整鋸框6之高度,在切割石材8之過程當中,鋸框6會逐漸的降低高度,以可將石材8完全的切割開來,並且透過升降裝置41配合鋸框6往復動作之速率來控制鋸框6之下降速度,以調整至最佳之切割效率;基本上,斜導引軌道51並無特定或限制之傾斜角度,最主要是讓刀具62產生具斜度且為單向之線性切割路徑即可,而除了如第3圖中斜導引軌道51以該傾斜方向設置外,亦可如第8圖所示,以另一方向之傾斜角度來設置斜導引軌道51,斜導引軌道51之傾斜方向,並不影響刀具62之切割路徑或切割效率,不同之傾斜方向乃是便於配合拉鋸機3之設置場地,或者便於使用者更換刀具62;綜上所述,相較於習用拉鋸機所存在之種種缺失,本發明之拉鋸機3藉由斜導引軌道51使刀具62以具斜度且為單向線性切割路徑之切割方法,除了可大幅降低刀具62之耗損程度進而同時提高刀具62之使用壽 命外,透過該切割方法亦可提高切割石材8之生產效率,並縮減切割石材8所需之工時同時,亦可免除如習用需噴灑汙染之液體而所造成之環境汙染、後續汙染物處理以及增加耗材等缺失,再者,藉由本發明本拉鋸機3之特殊設計,無論石材8之質地較軟或較硬切可切割,而不需增設用以切割質地硬度不同之其他設備,除可減少人事成本以及設備之設置成本外,更在切割過程當中不會造成任何汙染等問題。 Please refer to FIG. 3, FIG. 4, FIG. 5, FIG. 6, FIG. 7 and FIG. 8 for a perspective view, a partial schematic view, a preferred embodiment, and another embodiment of the present invention. As can be clearly seen from the figure, the sawing machine 3 mainly includes: A fixing bracket 4 is further provided with a lifting device 41; a lifting frame 5 is disposed on the fixing bracket 4, and the lifting frame body 5 is provided with a plurality of oblique guiding rails 51; a saw frame 6 on which A plurality of sliders 61 are disposed, and at least one cutter 62 coated with a diamond particle polishing layer 621 is disposed inside, and the plurality of sliders 61 of the saw frame 6 are respectively disposed in the oblique guiding rail 51 of the lifting frame body 5. The driving device 7 is provided with a connecting rod 71 at one end thereof, and is connected to the saw frame 6 by the connecting rod 71. The driving device 7 is further provided with a power device 72 to drive the driving device 7; wherein the saw frame 6 is The plurality of sliders 61 are connected by a plurality of booms 63, and one end of the booms 63 is disposed on the slider 61 through the pins 631. Basically, between the booms 63 and the saw frame 6 It is in a fixed state, and the boom 63 and the slider 61 are arranged in an axial manner by the bolt 631, so that it is in an active state; it is mainly driven by the rotation of the driving device 7 to drive the link 71 before and after. Displacement, at the same time, the connecting rod 71 is used to drive the saw frame 6 to generate a reciprocating motion. The cutter 62 provided inside the frame 6 performs the purpose of cutting the stone material 8, and the reciprocating motion of the cutter 62 is mainly the plurality of oblique guide rails 51 provided through the lifting frame body 5 and the plurality of sliders disposed therein. 61, in order to guide and limit the movable trajectory of the sliders 61 when the connecting rod 71 drives the saw frame 6, so that the cutter 62 generates a fixed reciprocating motion; Between the plurality of sliders 61 and the plurality of sliders 61, the plurality of booms 63 are connected to each other, and one end of the booms 63 is disposed on the slider 61 through the pins 631. Therefore, the saw frame 6 is horizontally presented. The state, but since the plurality of sliders 61 on the saw frame 6 are guided and restricted by the oblique guiding track 51, the cutter 62 is cutting the stone. 8 o'clock is a linear cutting path with a slope and a one-way (as shown in Fig. 7). By this method, the stone 8 can be cut, so that the tool 62 will not be in the return journey (that is, when it is lifted upward). The cutting to the stone 8 can also greatly reduce the degree of wear of the cutter 62, thereby increasing the service life of the cutter 62, without the need to change the cutter 62 frequently, and eliminating the need to spray a liquid containing steel sand, lime and water. When the cutter 62 performs the reciprocating cutting path action, it is mainly a linear cutting path with a slope and a unidirectional direction, that is, when the cutter 62 touches and cuts the stone 8 while moving downward, and moves upward (lifting). When the stone 8 is left, the linear cutting effect is achieved in one direction; in addition, the lifting device 41 provided on the fixing bracket 4 is mainly used to control the lifting frame 5 to rise and fall by the lifting frame 5 The action adjusts the height of the saw frame 6. During the process of cutting the stone 8, the saw frame 6 is gradually lowered in height, so that the stone 8 can be completely cut and reciprocated by the lifting device 41 in cooperation with the saw frame 6. Rate to control the saw frame 6 The speed of the descent is adjusted to the optimum cutting efficiency; basically, the oblique guiding track 51 has no specific or limited inclination angle, and the most important is to allow the tool 62 to produce a linear cutting path with a slope and a one-way direction. In addition to the oblique guiding track 51 disposed in the oblique direction as shown in FIG. 3, as shown in FIG. 8, the oblique guiding track 51 may be disposed at an oblique angle of the other direction, and the oblique guiding track 51 may be provided. The tilting direction does not affect the cutting path or cutting efficiency of the cutter 62. The different tilting directions are convenient for the installation site of the sawing machine 3, or the user is convenient to change the cutter 62; in summary, compared with the conventional sawing machine There are various kinds of defects. The sawing machine 3 of the present invention uses the oblique guiding rail 51 to make the cutting tool 62 have a slope and a one-way linear cutting path, in addition to greatly reducing the degree of wear of the cutter 62 and simultaneously increasing the cutter 62. Use life In addition, the cutting method can also improve the production efficiency of the cut stone 8 and reduce the labor required for cutting the stone 8 while also eliminating the environmental pollution caused by the conventional use of the sprayed liquid, and subsequent pollutant treatment. And the addition of consumables and the like, further, by the special design of the sawing machine 3 of the present invention, no matter whether the texture of the stone 8 is soft or hard cut, it is not necessary to add other equipment for cutting the hardness of the texture, except In addition to reducing personnel costs and equipment installation costs, it will not cause any pollution problems during the cutting process.
上述所列舉的實施例係用以闡明本發明之一較佳可行實施例,並非用以限定本發明之範圍,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可做些許更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 The above-described embodiments are intended to clarify one of the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, and those skilled in the art can make some modifications without departing from the spirit and scope of the present invention. The scope of protection of the present invention is defined by the scope of the appended claims.
3‧‧‧拉鋸機 3‧‧‧ sawing machine
4‧‧‧固定支架 4‧‧‧Fixed bracket
41‧‧‧升降裝置 41‧‧‧ lifting device
5‧‧‧升降框體 5‧‧‧ Lifting frame
51‧‧‧斜導引軌道 51‧‧‧ oblique guide track
6‧‧‧鋸框 6‧‧‧Saw frame
61‧‧‧滑塊 61‧‧‧ Slider
62‧‧‧刀具 62‧‧‧Tools
621‧‧‧研磨層 621‧‧‧Abrasive layer
63‧‧‧吊臂 63‧‧‧Boom
631‧‧‧插銷 631‧‧‧Latch
7‧‧‧帶動裝置 7‧‧‧Drive device
71‧‧‧連桿 71‧‧‧ Connecting rod
72‧‧‧動力設備 72‧‧‧Power equipment
Claims (7)
Priority Applications (1)
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TW103108517A TW201534414A (en) | 2014-03-11 | 2014-03-11 | Cutting method of drag-saw machine and structure thereof |
Applications Claiming Priority (1)
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TW103108517A TW201534414A (en) | 2014-03-11 | 2014-03-11 | Cutting method of drag-saw machine and structure thereof |
Publications (1)
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TW201534414A true TW201534414A (en) | 2015-09-16 |
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TW103108517A TW201534414A (en) | 2014-03-11 | 2014-03-11 | Cutting method of drag-saw machine and structure thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113021649A (en) * | 2021-03-10 | 2021-06-25 | 山东大学 | Diamond frame saw with swinging saw frame and stone sawing method |
-
2014
- 2014-03-11 TW TW103108517A patent/TW201534414A/en unknown
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113021649A (en) * | 2021-03-10 | 2021-06-25 | 山东大学 | Diamond frame saw with swinging saw frame and stone sawing method |
CN113021649B (en) * | 2021-03-10 | 2022-06-14 | 山东大学 | Diamond frame saw with swinging saw frame and stone sawing method |
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