CN203440446U - Sawtooth laser cladding equipment - Google Patents

Sawtooth laser cladding equipment Download PDF

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Publication number
CN203440446U
CN203440446U CN201320536498.4U CN201320536498U CN203440446U CN 203440446 U CN203440446 U CN 203440446U CN 201320536498 U CN201320536498 U CN 201320536498U CN 203440446 U CN203440446 U CN 203440446U
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CN
China
Prior art keywords
saw blade
working head
sawtooth
laser
frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN201320536498.4U
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Chinese (zh)
Inventor
张晓娟
张艳龙
王建忠
郭继富
邵鸿丽
韩会杰
王林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TANGSHAN METALLURGICAL SAW BLADE CO Ltd
Original Assignee
TANGSHAN METALLURGICAL SAW BLADE CO Ltd
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Application filed by TANGSHAN METALLURGICAL SAW BLADE CO Ltd filed Critical TANGSHAN METALLURGICAL SAW BLADE CO Ltd
Priority to CN201320536498.4U priority Critical patent/CN203440446U/en
Application granted granted Critical
Publication of CN203440446U publication Critical patent/CN203440446U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

Sawtooth laser cladding equipment adopts the technical scheme as follows: the sawtooth laser cladding equipment comprises a frame, a saw blade rotating device, a powder feeder, a laser device and a working head, wherein the saw blade rotating device comprises an angle rotation motor and a saw blade suspension shaft; the saw blade suspension shaft is horizontally mounted on the frame through a bearing; a saw blade to be processed is coaxially fixed at one end of the saw blade suspension shaft through a saw blade pressure plate; the angle rotation motor is fixed on the frame and drives the saw suspension shaft through a speed reducer; the working head is positioned above the saw blade and connected with the frame through a working head moving device; a cladding material in the powder feeder is scattered on the sawtooth surface of the saw blade through a pipe and the working head; the laser emitted by the laser device irradiates on sawteeth, on which the cladding material is scattered, through the working head. The sawtooth laser cladding equipment achieves the automation of metal cold and hot cutting circular saw blade sawtooth cladding, not only optimizes the comprehensive mechanical properties of the sawteeth, but also prolongs the service life of the saw blade, and has the advantages of convenience for operation, high production efficiency and the like.

Description

A kind of sawtooth laser cladding equipment
Technical field
The utility model relates to a kind of new pattern laser cladding hardening equipment for metal cold hot cut circular saw blade sawtooth cladding, belongs to the coating technology field to metallic substance.
Background technology
At steel industry, tube, rod section section product occupies larger specific gravity, and range of application is also more extensive.In its production process, sawing end to end, scale sawing all will be used conventional cold and hot metal cutting circular saw blade.The identical steel plate materials of the whole employing of this saw blade, makes through operations such as Overheating Treatment, smoothing, machinings, has the advantages such as production efficiency is high, cutting quality is good.
Because saw blade is always subject to larger impact and wearing and tearing in sawing process, cause the Comprehensive service life of saw blade lower, not only wasted a large amount of high-quality steel, but also can give, use on-the-spot certain potential safety hazard of bringing.Adopt laser melting and coating technique can improve the comprehensive mechanical property of sawtooth, thereby extend the work-ing life of saw blade.But owing to lacking at present special-purpose sawtooth laser cladding equipment, cause sawtooth cladding efficiency very low, and cannot guarantee compactness and the continuity of crown cladding tissue.Therefore, be necessary to design a kind of easy to operate, production efficiency is high, the measured sawtooth laser cladding equipment of crown cladding matter.
Utility model content
The purpose of this utility model is the drawback for prior art, and a kind of sawtooth laser cladding equipment is provided, and to improve sawtooth cladding efficiency, guarantees crown cladding quality.
Problem described in the utility model realizes with following technical proposals:
A kind of sawtooth laser cladding equipment, it comprises frame, saw blade swivel arrangement, powder feeder, laser apparatus and working head, described saw blade swivel arrangement comprises angle electrical machinery and saw blade suspended axle, described saw blade suspended axle is arranged in frame by bearing level, saw blade to be processed is coaxially fixed on one end of saw blade suspended axle by saw blade platen, described angle electrical machinery is fixed in frame and by step-down gear and drives saw blade suspended axle, the top of the saw blade that described working head is positioned at is also connected with frame by working head running gear, cladding material in described powder feeder is sprinkling upon the serrated surface of saw blade by pipeline and working head, the laser that described laser apparatus sends is radiated on the sawtooth sprinkled with cladding material through working head.
Above-mentioned sawtooth laser cladding equipment, described working head running gear comprises traverse slide, cross motor, vertical slide plate, vertical motor, longitudinal slide and longitudinal motor, described traverse slide is slidably connected by cross track and frame, and described cross motor is fixed in frame and by horizontal leading screw and traverse slide and forms driving relationship; Described vertical slide plate is slidably connected by vertical rail and traverse slide, and described vertical motor is fixed on traverse slide and by vertical leading screw and vertical slide plate and forms driving relationship; Described longitudinal slide is slidably connected by long rails and vertical slide plate, and described longitudinal motor is fixed in vertical slide plate and by longitudinal leadscrew and longitudinal slide and forms driving relationship; Longitudinal slide is connected with working head by coupling shaft.
Above-mentioned sawtooth laser cladding equipment, also comprises reflective mirror in formation, the laser that described laser apparatus sends is radiated on the sawtooth sprinkled with cladding material by working head through reflective mirror reflection.
The utility model utilizes saw blade swivel arrangement the sawtooth of saw blade to be forwarded one by one to the below of working head, utilizes working head running gear to carry out three-dimensional regulation to the position of working head, guarantees that cladding material is sprinkling upon the surface of sawtooth accurately, equably.The utility model has been realized the automatization of metal cold hot cut circular saw blade sawtooth cladding, can make sawtooth cladding even, regular shape, compactness and the continuity of assurance sawtooth crown cladding tissue.This equipment not only can improve the comprehensive mechanical property of sawtooth, extends the work-ing life of saw blade, and has easy to operate, production efficiency advantages of higher.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the utility model is described in further detail.
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the left view of Fig. 1.
In figure, each list of reference numerals is: 1, ground, 2, angle electrical machinery, 3, step-down gear, 4, frame, 5, cross track, 6, traverse slide, 7, vertical rail, 8, longitudinal motor, 9, longitudinal leadscrew, 10, long rails, 11, longitudinal slide, 12, vertical slide plate, 13, vertical leading screw, 14, vertical motor, 15, powder feeder, 16, coupling shaft, 17, reflective mirror, 18, laser apparatus, 19, working head, 20, saw blade, 21, saw blade platen, 22, saw blade suspended axle, 23, cross motor, 24, horizontal leading screw, 25, flow of powder.
Embodiment
Referring to Fig. 1, Fig. 2, the utility model comprises angle electrical machinery 2, step-down gear 3, frame 4, cross track 5, traverse slide 6, vertical rail 7, longitudinal motor 8, longitudinal leadscrew 9, long rails 10, longitudinal slide 11, vertical slide plate 12, vertical leading screw 13, vertical motor 14, powder feeder 15, coupling shaft 16, reflective mirror 17, laser apparatus 18, working head 19, saw blade platen 21, saw blade suspended axle 22, cross motor 23, horizontal leading screw 24.The function of each component is as follows:
Frame 4 is used for supporting saw blade swivel arrangement, working head running gear etc.
Angle electrical machinery 2, step-down gear 3, saw blade suspended axle 22 and saw blade platen 21 form saw blade swivel arrangement, and minute tooth for saw blade,, after a sawtooth cladding completes, rotates a calibration, make next sawtooth arrive the position of cladding.
Cross track 5, traverse slide 6, vertical rail 7, longitudinal motor 8, longitudinal leadscrew 9, long rails 10, longitudinal slide 11, vertical slide plate 12, vertical leading screw 13, vertical motor 14, coupling shaft 16, cross motor 23 and horizontal leading screw 24 form working head running gears, this device can drive working head 19 to move along three directions, realizes the change of cladding station.
Working head 19 is connected with working head running gear by coupling shaft 16, for 15 li of cladding materials that hold of powder feeder are sprinkling upon to sawtooth.
Laser apparatus 18 is for generation of laser, and laser changes light path by reflective mirror 17, and through working head, 19 claddings cover the Powdered cladding material on sawtooth.
Principle of work
Saw blade 20 is arranged on saw blade suspended axle 22, with saw blade platen 21, compress, rotating saw blade 20, by the center of one of them sawtooth plane be placed in saw blade axis directly over, start cross motor 23, cross motor 23 makes traverse slide 6 move along cross track 5 by horizontal leading screw 24, adjusts the horizontal position of working head 19, makes working head 19 center aim at the edge of sawtooth plane.Start laser apparatus 18 and powder feeder 15, keep the sustainable supply of laser and powder.Start longitudinal motor 8, longitudinally motor 8 drives longitudinal slide 11 to move by longitudinal leadscrew 9, makes the flow of powder of working head 19 along saw blade axis to moving reciprocatingly, and realizes the cladding of sawtooth individual layer width.Start vertical motor 14, vertically motor 14 drives vertical slide plate 12 to move by vertical leading screw 13, makes to move on working head 19, repeats the cladding process of aforementioned individual layer width, realizes the cladding of whole sawtooth.

Claims (3)

1. a sawtooth laser cladding equipment, it is characterized in that, it comprises frame (4), saw blade swivel arrangement, powder feeder (15), laser apparatus (18) and working head (19), described saw blade swivel arrangement comprises angle electrical machinery (2) and saw blade suspended axle (22), described saw blade suspended axle (22) is arranged in frame (4) by bearing level, saw blade to be processed (20) is coaxially fixed on one end of saw blade suspended axle (22) by saw blade platen (21), the frame (4) that is fixed on described angle electrical machinery (2) goes up and passes through step-down gear (3) and drives saw blade suspended axle (22), the top of the saw blade (20) that described working head (19) is positioned at is also connected with frame (4) by working head (19) running gear, cladding material in described powder feeder (15) is sprinkling upon the serrated surface of saw blade (20) by pipeline and working head (19), the laser that described laser apparatus (18) sends is radiated on the sawtooth sprinkled with cladding material through working head (19).
2. a kind of sawtooth laser cladding equipment according to claim 1, it is characterized in that, described working head running gear comprises traverse slide (6), cross motor (23), vertical slide plate (12), vertical motor (14), longitudinal slide (11) and longitudinal motor (8), described traverse slide (6) is slidably connected by cross track (5) and frame (4), and described cross motor (23) is fixed on that frame (4) go up and by horizontal leading screw (24) and traverse slide (6) formation driving relationship; Described vertical slide plate (12) is slidably connected by vertical rail (7) and traverse slide (6), and described vertical motor (14) is fixed on that traverse slide (6) go up and by vertical leading screw (13) and vertical slide plate (12) formation driving relationship; Described longitudinal slide (11) is slidably connected by long rails (10) and vertical slide plate (12), and described longitudinal motor (8) is fixed on vertical slide plate (12) and go up and pass through longitudinal leadscrew (9) and longitudinal slide (11) formation driving relationship; Longitudinal slide (11) is connected with working head (19) by coupling shaft (16).
3. a kind of sawtooth laser cladding equipment according to claim 1 and 2, it is characterized in that, in formation, also comprise reflective mirror (17), the laser that described laser apparatus (18) sends is radiated on the sawtooth sprinkled with cladding material by working head (19) through reflective mirror (17) reflection.
CN201320536498.4U 2013-08-30 2013-08-30 Sawtooth laser cladding equipment Expired - Lifetime CN203440446U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320536498.4U CN203440446U (en) 2013-08-30 2013-08-30 Sawtooth laser cladding equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320536498.4U CN203440446U (en) 2013-08-30 2013-08-30 Sawtooth laser cladding equipment

Publications (1)

Publication Number Publication Date
CN203440446U true CN203440446U (en) 2014-02-19

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ID=50091514

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201320536498.4U Expired - Lifetime CN203440446U (en) 2013-08-30 2013-08-30 Sawtooth laser cladding equipment

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CN (1) CN203440446U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021081143A1 (en) 2019-10-22 2021-04-29 Milwaukee Electric Tool Corporation Cladded tool and method of making a cladded tool
CN114226987A (en) * 2022-01-17 2022-03-25 辽宁德中金属制品有限公司 Production equipment of metal saw blade or cutter

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021081143A1 (en) 2019-10-22 2021-04-29 Milwaukee Electric Tool Corporation Cladded tool and method of making a cladded tool
EP4013567A4 (en) * 2019-10-22 2023-10-25 Milwaukee Electric Tool Corporation Cladded tool and method of making a cladded tool
CN114226987A (en) * 2022-01-17 2022-03-25 辽宁德中金属制品有限公司 Production equipment of metal saw blade or cutter

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CX01 Expiry of patent term

Granted publication date: 20140219

CX01 Expiry of patent term