TW201529707A - Curable epoxy resin composition and cured product thereof - Google Patents

Curable epoxy resin composition and cured product thereof Download PDF

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TW201529707A
TW201529707A TW103146373A TW103146373A TW201529707A TW 201529707 A TW201529707 A TW 201529707A TW 103146373 A TW103146373 A TW 103146373A TW 103146373 A TW103146373 A TW 103146373A TW 201529707 A TW201529707 A TW 201529707A
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epoxy resin
resin composition
crosslinking agent
curable epoxy
maleic anhydride
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TW103146373A
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Chinese (zh)
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Ju-Yeon Beak
Sang-Min Lee
Je-Min Lee
Geon-Ho Jeong
Sang-Youb Seong
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Kolon Inc
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  • Chemical Kinetics & Catalysis (AREA)
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Abstract

The present invention relates to a curable epoxy resin composition and a cured product, and more specifically, can provide: a curable epoxy resin capable of satisfying the electrical properties required for a copper clad laminate used in a printed circuit board, a sealing material used in electronic parts, a molding material, a template material, an adhesive, a material for an electric insulation paint, or the like; and a cured product thereof.

Description

硬化性環氧樹脂組成物及其硬化物 Curable epoxy resin composition and cured product thereof

本發明係關於一種硬化性環氧樹脂組成物及其硬化物,尤其係關於一種能利用於覆銅箔層壓板或電子元件中所使用的密封材料、成型材料、鑄型材料、黏合劑、電絕緣塗料用材料等的硬化性樹脂組成物及其硬化物。 The present invention relates to a curable epoxy resin composition and a cured product thereof, and more particularly to a sealing material, a molding material, a mold material, a binder, and electricity which can be used in a copper clad laminate or an electronic component. A curable resin composition such as a material for an insulating coating material and a cured product thereof.

目前,安裝於電子器材、通信器材等精密器材上電子元件變得更加高速化、小型化、輕薄化及高密度化,對於可靠性的要求同時也愈來愈高。 At present, electronic components mounted on precision equipment such as electronic equipment and communication equipment have become faster, smaller, lighter, and denser, and the requirements for reliability have become higher and higher.

隨著這些電子元件的高密度化、高精密化、微細化,使電路板有著多層化發展的傾向,而多層電路板等電子元件需要層間絕緣膜或平坦化膜等。用於這些層間絕緣膜或平坦化膜的樹脂材料,除了須具備導體間優異的電絕緣性外,為了適應高發熱化或高溫焊接等,還需要具有高的耐熱性。 With the increase in density, precision, and miniaturization of these electronic components, the circuit board tends to be multi-layered, and an electronic component such as a multilayer circuit board requires an interlayer insulating film or a planarization film. The resin material used for these interlayer insulating films or planarizing films is required to have high heat resistance in addition to excellent electrical insulation between conductors in order to accommodate high heat generation, high temperature soldering, and the like.

現有此種電路板是在玻璃等強化基材上浸漬樹脂清漆後,接合銅箔,然後再進行加熱固化而製成。其中這些電路基板用樹脂材料主要是利用聚醯亞胺、苯酚樹脂、環氧樹脂等硬化性樹脂。 In the conventional circuit board, a resin varnish is impregnated on a reinforcing substrate such as glass, and then a copper foil is bonded and then heat-cured. Among these resin materials for circuit boards, a curable resin such as polyimide, phenol resin or epoxy resin is mainly used.

然而,該些樹脂的介電常數通常達3.5以上,導致電特性不充分,因此,利用這些材料製備的電子元件在演算處理的高速化方面產生困難。此外,即使能夠顯示出優異的電特性,還存在著耐熱性降低的問題。另一方面,這些樹脂初期的物理特性雖然充分,但在熱衝擊性實驗、絕緣 耐久性實驗等可靠性實驗中,卻出現彈性模數上升等物理特性的變化,因此成為發生龜裂或斷線的原因。因此,迫切需要開發一種能使該些特性達到均衡具備的樹脂材料。 However, these resins generally have a dielectric constant of 3.5 or more, resulting in insufficient electrical characteristics. Therefore, electronic components prepared by using these materials have difficulty in speeding up the calculation process. Further, even if excellent electrical characteristics can be exhibited, there is a problem that heat resistance is lowered. On the other hand, although the initial physical properties of these resins are sufficient, they are tested in thermal shock and insulated. In reliability experiments such as durability tests, physical characteristics such as an increase in the modulus of elasticity occur, which causes cracking or disconnection. Therefore, there is an urgent need to develop a resin material which can achieve a balance of these characteristics.

關於能夠使龜裂防止、耐(熱)衝擊性和耐熱性、電絕緣性等均得到滿足為目的的絕緣材料,習知有利用小粒徑的交聯丙烯腈橡膠的製備方法(日本公開專利(平)第8-139457號)。此外,還有利用平均2次粒徑為0.5至2μm的交聯丙烯腈橡膠的製備方法(日本公開專利第2003-113205號)。 A method for preparing a crosslinked acrylonitrile rubber using a small particle diameter is known as an insulating material capable of satisfying crack prevention, heat (impact) resistance, heat resistance, electrical insulation, and the like (Japanese Patent Publication) (Ping) No. 8-139457). Further, there is a method of producing a crosslinked acrylonitrile rubber having an average secondary particle diameter of 0.5 to 2 μm (Japanese Laid-Open Patent Publication No. 2003-113205).

但是該些技術通常利用含有20%以上的丙烯腈的彈性體,其雖然與環氧樹脂等的相容性優異,但其絕緣性樹脂的介電常數或介質損耗等電特性,或絕緣可靠性卻有著降低的傾向,因此並非優良的選擇。此外,這些二烯類橡膠常容易因熱而發生裂化,在熱衝擊性等可靠性實驗中將產生種種化學變化,而顯現出橡膠彈性降低等物性變化。結果,利用上述絕緣性樹脂層的電子元件將存在著壽命變短等問題的缺失。 However, these techniques generally use an elastomer containing 20% or more of acrylonitrile, and although excellent in compatibility with an epoxy resin or the like, electrical properties such as dielectric constant or dielectric loss of the insulating resin, or insulation reliability It has a tendency to decrease, so it is not an excellent choice. Further, these diene rubbers are often cracked by heat, and various chemical changes occur in reliability experiments such as thermal shock resistance, and physical properties such as a decrease in rubber elasticity are exhibited. As a result, the electronic component using the above-mentioned insulating resin layer has a problem that the life is shortened and the like.

因此,為了因應將來電迴路的高速化及高密度化,需要開發出一種電特性優異的硬化物及能夠獲得這種硬化物的樹脂組成物。 Therefore, in order to increase the speed and density of the incoming call circuit, it is necessary to develop a cured product having excellent electrical properties and a resin composition capable of obtaining such a cured product.

本發明的主要目的在於,提供一種能夠滿足利用於印刷電路板的覆銅箔層壓板或利用於電子元件的密封材料、成型材料、鑄型材料、黏合劑、電絕緣塗料用材料等所需具電學特性的硬化性環氧樹脂及其硬化物。 A main object of the present invention is to provide a copper foil-clad laminate for use in a printed circuit board or a sealing material, a molding material, a mold material, a binder, an electrical insulating coating material, and the like for use in an electronic component. A hardening epoxy resin having electrical properties and a cured product thereof.

為了實現上述目的,本發明的一個具體實施例提供一種硬化性環氧樹脂組成物,其包括:環氧樹脂及交聯劑,其中,該交聯劑含有選自由乙烯基甲苯與馬來酸酐的共聚物、α-甲基苯乙烯與馬來酸酐的共聚物所組成的群組中的一種以上。 In order to achieve the above object, a specific embodiment of the present invention provides a curable epoxy resin composition comprising: an epoxy resin and a crosslinking agent, wherein the crosslinking agent contains a selected from the group consisting of vinyl toluene and maleic anhydride. One or more of the group consisting of a copolymer, a copolymer of α-methylstyrene and maleic anhydride.

在本發明的一較佳具體實施例中,上述硬化性環氧樹脂組成物中進一步可含有輔助交聯劑,該輔助交聯劑係選自由四溴雙酚A、四溴雙 酚A二縮水甘油醚及前二者的混合物所組成的群組。 In a preferred embodiment of the present invention, the curable epoxy resin composition may further comprise an auxiliary crosslinking agent selected from the group consisting of tetrabromobisphenol A and tetrabromobis. A group consisting of phenol A diglycidyl ether and a mixture of the former two.

在本發明的一較佳具體實施例中,相對於100重量份的環氧樹脂,該硬化性環氧樹脂組成物可以含有100至400重量份的交聯劑、以及20至80重量份的輔助交聯劑。 In a preferred embodiment of the present invention, the curable epoxy resin composition may contain 100 to 400 parts by weight of a crosslinking agent and 20 to 80 parts by weight of the auxiliary agent with respect to 100 parts by weight of the epoxy resin. Crosslinker.

在本發明的一較佳具體實施例中,上述交聯劑的重均分子量為1,400至50,000g/mol,該交聯劑並含有15重量%以上的酸酐。 In a preferred embodiment of the present invention, the crosslinking agent has a weight average molecular weight of 1,400 to 50,000 g/mol, and the crosslinking agent further contains 15% by weight or more of an acid anhydride.

在本發明的一較佳具體實施例中,於乙烯基甲苯與馬來酸酐的共聚物中,乙烯基甲苯與馬來酸酐的莫耳比為1:1至8:1。 In a preferred embodiment of the invention, the molar ratio of vinyl toluene to maleic anhydride in the copolymer of vinyl toluene and maleic anhydride is from 1:1 to 8:1.

在本發明的一較佳具體實施例中,於α-甲基苯乙烯與馬來酸酐的共聚物中,α-甲基苯乙烯與馬來酸酐的莫耳比為1:1至8:1。 In a preferred embodiment of the present invention, the molar ratio of α-methylstyrene to maleic anhydride in the copolymer of α-methylstyrene and maleic anhydride is 1:1 to 8:1. .

本發明的另一具體實施例中,進一步提供了一種如前述硬化性環氧樹脂組成物的硬化物。 In another embodiment of the present invention, there is further provided a cured product of the above-described curable epoxy resin composition.

本發明的另一具體實施例中,該硬化物的介電常數為3以下,介電損耗為0.0145以下,玻璃轉換溫度為180℃以上。 In another embodiment of the present invention, the cured product has a dielectric constant of 3 or less, a dielectric loss of 0.0145 or less, and a glass transition temperature of 180 ° C or more.

根據本發明,可以提供一種能夠滿足利用於印刷電路板的覆銅箔層壓板或利用於電子元件的密封材料、成型材料、鑄型材料、黏合劑、電絕緣塗料用材料等所需具電學特性的硬化性環氧樹脂及其硬化物。 According to the present invention, it is possible to provide a copper-clad laminate for use in a printed circuit board or a sealing material for a electronic component, a molding material, a mold material, a binder, a material for an electrical insulating coating, and the like. Hardening epoxy resin and hardened material thereof.

本說明書中所使用的全部技術及科學術語在未以其他方式進行定義的情況下,具有與本領域技術人員通常所能理解的意思相同的意思。本說明書中使用的命名法為一般本領域所熟知的通常使用的命名方法。 All technical and scientific terms used in the present specification have the same meaning as commonly understood by those skilled in the art, unless otherwise defined. The nomenclature used in this specification is a commonly used naming method generally known in the art.

在本發明說明書整體中,當使用某一部分「包含」某種成分 表述時,在沒有特別指明與其相反的記載的情況下,並不表示排除其他成分,而是表示可以進一步包含其他成分。 In the entire specification of the present invention, when a certain part is used, "contains" a certain component. In the case of the description, the description is not specifically indicated, and the other components are not excluded, but the other components may be further included.

在本申請說明書中,「硬化物」是指組成物硬化而形成的所有物質。 In the specification of the present application, "hardened material" means all substances formed by hardening of the composition.

本發明的一個觀點,係涉及一種硬化性環氧樹脂組成物,其包括:環氧樹脂及交聯劑,其中,該交聯劑含有選自由乙烯基甲苯與馬來酸酐的共聚物、α-甲基苯乙烯與馬來酸酐的共聚物所組成的群組中的一種以上。 One aspect of the present invention relates to a curable epoxy resin composition comprising: an epoxy resin and a crosslinking agent, wherein the crosslinking agent contains a copolymer selected from the group consisting of vinyl toluene and maleic anhydride, α- One or more of the group consisting of a copolymer of methyl styrene and maleic anhydride.

根據本發明的硬化性環氧樹脂組成物,在環氧樹脂中加以適當含量的交聯劑,該交聯劑則選自由四溴雙酚A、四溴雙酚A二縮水甘油醚及前二者混合物所組成的群組,這些交聯劑由於體積大(bulky)的特性以及堆積間的大量空隙,能夠在維持環氧樹脂優異物性的同時,還能夠提高電特性。 According to the curable epoxy resin composition of the present invention, an appropriate amount of a crosslinking agent is selected from the epoxy resin, and the crosslinking agent is selected from the group consisting of tetrabromobisphenol A, tetrabromobisphenol A diglycidyl ether, and the first two. Among the groups composed of the mixture, these cross-linking agents can improve the electrical properties while maintaining excellent physical properties of the epoxy resin due to the bulky characteristics and a large number of voids between the deposits.

本發明中,上述環氧樹脂,只要是分子內具有1個以上環氧基的情況下,使用上並無特別的限制,可以是具有一個以上環氧基的飽和或不飽和脂肪類、脂環類、芳雜環類化合物。具體例子可包括:屬苯酚型的雙酚A的二縮水甘油醚類環氧樹脂、苯酚甲醛酚醛清漆或甲酚-甲醛酚醛清漆的聚縮水甘油醚類環氧樹脂、三(對羥基苯酚)甲烷的三縮水甘油醚類環氧樹脂或四苯基乙烷的四縮水甘油醚類環氧樹脂等;屬胺型的四縮水甘油基亞甲基二苯胺類環氧樹脂或對氨基乙二醇的三縮水甘油醚類環氧樹脂等;以及屬環脂肪族型的3,4-環氧環己基甲基-3,4-環氧環己基甲酸酯類環氧樹脂等。 In the present invention, the epoxy resin is not particularly limited as long as it has one or more epoxy groups in the molecule, and may be a saturated or unsaturated aliphatic or alicyclic ring having one or more epoxy groups. Classes, aromatic heterocyclic compounds. Specific examples may include: diglycidyl ether epoxy resin of phenol type bisphenol A, polyglycidyl ether epoxy resin of phenol formaldehyde novolac or cresol-formaldehyde novolac, and tris(p-hydroxyphenol) methane a triglycidyl ether epoxy resin or a tetraphenylethane tetraglycidyl ether epoxy resin; etc.; an amine type tetraglycidyl methylene diphenylamine epoxy resin or p-aminoethylene glycol A triglycidyl ether epoxy resin or the like; and a cycloaliphatic 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexylcarboxylate epoxy resin.

本發明中,交聯劑是在環氧樹脂的環氧殘基之間提供交聯結合的物質,在重均分子量不足1,400g/mol的情況下,因分子量不大,因此對於硬化物的電特性、熱特性等影響的效果微乎其微,而在重均分子量超過50,000g/mol的情況下,因黏度高而難以製備預浸材料,操作性也差,因此交聯劑的重均分子量較佳為1,400至50,000g/mol。 In the present invention, the crosslinking agent is a substance which provides crosslinking bonding between the epoxy residues of the epoxy resin, and in the case where the weight average molecular weight is less than 1,400 g/mol, since the molecular weight is not large, the electricity for the cured product is The effects of characteristics, thermal characteristics, and the like are negligible, and in the case where the weight average molecular weight exceeds 50,000 g/mol, it is difficult to prepare a prepreg due to high viscosity, and workability is also poor, so the weight average molecular weight of the crosslinking agent is preferably 1,400 to 50,000 g/mol.

此外,上述交聯劑中,相對於交聯劑總重量,含有15重量% 的酸酐,酸酐含量不足15重量%的情況下,硬化將變慢或不能進行,因此難以用作環氧樹脂的硬化用交聯劑。 Further, in the above crosslinking agent, 15% by weight based on the total weight of the crosslinking agent In the case of an acid anhydride having an acid anhydride content of less than 15% by weight, the hardening will be slow or impossible, and thus it is difficult to use it as a crosslinking agent for curing an epoxy resin.

上述交聯劑可為乙烯基甲苯與馬來酸酐的共聚物或/及α-甲基苯乙烯與馬來酸酐的共聚物。上述交聯劑,於乙烯基甲苯與馬來酸酐的共聚物中,乙烯基甲苯與馬來酸酐的莫耳比為1:1至8:1,共聚物的重均分子量為1,400至50,000g/mol,如果乙烯基甲苯與馬來酸酐的莫耳比不足1:1,重均分子量會超過50,000g/mol,因此會發生凝膠化,使共聚物成為高分子量及高黏度化的共聚物,操作性方面會產生問題。如果超過8:1,因分子量小,對於電特性、熱特性等的影響效果微乎其微。 The above crosslinking agent may be a copolymer of vinyltoluene and maleic anhydride or/and a copolymer of α-methylstyrene and maleic anhydride. The above crosslinking agent, in the copolymer of vinyl toluene and maleic anhydride, the molar ratio of vinyl toluene to maleic anhydride is 1:1 to 8:1, and the weight average molecular weight of the copolymer is 1,400 to 50,000 g/ Mol, if the molar ratio of vinyl toluene to maleic anhydride is less than 1:1, the weight average molecular weight will exceed 50,000 g/mol, so gelation will occur, making the copolymer a high molecular weight and high viscosity copolymer. There is a problem with the operational aspects. If it exceeds 8:1, the effect on electrical properties, thermal properties, and the like is negligible due to the small molecular weight.

此外,上述交聯劑,於α甲基苯乙烯與馬來酸酐的共聚物中,α甲基苯乙烯與馬來酸酐的莫耳比為1:1至8:1,共聚物的重均分子量為1,400至50,000g/mol,如果α甲基苯乙烯與馬來酸酐的莫耳比不足1:1,重均分子量會超過50,000g/mol,因此會發生凝膠化,使共聚物成為高分子量及高黏度化的共聚物,操作性方面會產生問題。如果超過8:1,因分子量小,對於電特性、熱特性等的影響效果微乎其微。 Further, in the above crosslinking agent, in the copolymer of α-methyl styrene and maleic anhydride, the molar ratio of α-methyl styrene to maleic anhydride is 1:1 to 8:1, and the weight average molecular weight of the copolymer If it is 1,400 to 50,000 g/mol, if the molar ratio of α-methylstyrene to maleic anhydride is less than 1:1, the weight average molecular weight will exceed 50,000 g/mol, so gelation will occur and the copolymer will become a high molecular weight. And a highly viscous copolymer causes problems in handling. If it exceeds 8:1, the effect on electrical properties, thermal properties, and the like is negligible due to the small molecular weight.

相對於100重量份的環氧樹脂,可以含有100至400重量份的如上所述的交聯劑。如果相對於環氧樹脂100重量份,交聯劑的含量不足100重量份,硬化反應將不能順利進行,如果含量超過400重量份,則體積會過度增大,導致操作性變差,會產生難以用於預浸材料製備的問題。 The crosslinking agent as described above may be contained in an amount of 100 to 400 parts by weight with respect to 100 parts by weight of the epoxy resin. If the content of the crosslinking agent is less than 100 parts by weight based on 100 parts by weight of the epoxy resin, the hardening reaction will not proceed smoothly, and if the content exceeds 400 parts by weight, the volume will excessively increase, resulting in deterioration of workability and difficulty in production. Used in the preparation of prepreg materials.

用於這些交聯劑的共聚物,可以按照美國公告專利第2,606,891號及第4,450,261號中所述的方法,以公知技術將乙烯基甲苯及α甲基苯乙烯分別與馬來酸酐進行反應等來進行製備,或者也可購買市售品。 For the copolymers of these cross-linking agents, vinyltoluene and α-methylstyrene are respectively reacted with maleic anhydride by a known method in accordance with the methods described in U.S. Patent Nos. 2,606,891 and 4,450,261. The preparation is carried out, or a commercially available product can also be purchased.

本發明中,上述硬化性環氧樹脂組成物進一步可以含有輔助交聯劑。將輔助交聯劑包含在組成物中,是為了使硬化物的耐熱性(Tg)得到提高,以及增加其熱穩定性,作為上述輔助交聯劑,其可以為四溴雙酚A、四溴雙酚A二縮水甘油醚及前二者的混合物,較佳為四溴雙酚A與四溴雙酚A二縮水甘油醚的混合物。 In the present invention, the curable epoxy resin composition may further contain an auxiliary crosslinking agent. The auxiliary crosslinking agent is contained in the composition in order to improve the heat resistance (Tg) of the cured product and to increase the thermal stability thereof. As the above auxiliary crosslinking agent, it may be tetrabromobisphenol A or tetrabromide. Bisphenol A diglycidyl ether and a mixture of the former two are preferably a mixture of tetrabromobisphenol A and tetrabromobisphenol A diglycidyl ether.

此時,相對於100重量份的環氧樹脂,可以含有20至80重量 份的上述輔助交聯劑。如果相對於100重量份的環氧樹脂,輔助交聯劑的含量於不足20重量份的情況下,影響效果微乎其微,但如果超過80重量份,則因輔助交聯劑過量,會產生交聯劑不能夠發揮其特性的問題。 At this time, it may contain 20 to 80 weights with respect to 100 parts by weight of the epoxy resin. Parts of the above auxiliary crosslinking agent. If the content of the auxiliary crosslinking agent is less than 20 parts by weight relative to 100 parts by weight of the epoxy resin, the effect is negligible, but if it exceeds 80 parts by weight, the crosslinking agent is generated due to an excess of the auxiliary crosslinking agent. The problem of not being able to perform its characteristics.

根據本發明的硬化性環氧樹脂組成物,為了能夠較佳地進行交聯,其中進一步可以含有加速劑。作為加速劑,其可以為咪唑,尤其是烷基取代的咪唑,例如2-甲基咪唑及2-乙基-4-甲基咪唑,或乙基叔胺,例如苄基二甲基胺。 The curable epoxy resin composition according to the present invention may further contain an accelerator in order to enable crosslinking to be preferably carried out. As accelerators, it may be an imidazole, especially an alkyl-substituted imidazole such as 2-methylimidazole and 2-ethyl-4-methylimidazole, or an ethyl tertiary amine such as benzyldimethylamine.

上述加速劑的使用量可以根據環氧樹脂的種類、交聯劑的種類及加速劑的種類而進行適當地調整,較佳地,相對於環氧樹脂、交聯劑及輔助交聯劑總重量,加速劑可以為0.01至5重量%。如果過多地使用加速劑,將因高反應性而無法提供具有所希望物性的硬化物。 The amount of the accelerator to be used may be appropriately adjusted depending on the type of the epoxy resin, the type of the crosslinking agent, and the type of the accelerator, and preferably, the total weight of the epoxy resin, the crosslinking agent, and the auxiliary crosslinking agent. The accelerator may be from 0.01 to 5% by weight. If the accelerator is used excessively, a cured product having desired physical properties cannot be provided due to high reactivity.

此外,為了進一步地提高混合性,根據本發明的硬化性環氧樹脂組成物進一步可以含有有機溶劑。所述有機溶劑含量可以根據環氧樹脂的種類、交聯劑的種類及加速劑的種類而進行適當地調整。通常情況下,相對於環氧樹脂、交聯劑及輔助交聯劑總重量,有機溶劑可以為10至50重量%。 Further, in order to further improve the miscibility, the curable epoxy resin composition according to the present invention may further contain an organic solvent. The content of the organic solvent can be appropriately adjusted depending on the type of the epoxy resin, the type of the crosslinking agent, and the type of the accelerator. In general, the organic solvent may be from 10 to 50% by weight based on the total weight of the epoxy resin, the crosslinking agent and the auxiliary crosslinking agent.

上述有機溶劑應具備以下條件:對環氧樹脂、交聯劑及輔助交聯劑中的一種以上具有可溶性,並具備充分的揮發性,而能夠在硬化前或硬化期間充分蒸發。有機溶劑可以為二甲基醯胺、乙二醇單乙醚或丙二醇單乙醚及其酯類,可以列舉例如乙二醇單乙醚醋酸酯等乙二醇醚;甲基異丁酮、甲乙酮、丙酮及甲基異丙酮等酮類;以及甲苯、二甲苯等芳香烴類。此外,也可選擇性地使用溶劑混合物。較佳的有機溶劑可以為酮,尤其是丙酮及甲乙酮;或者可以為醚,尤其是與丙二醇單乙醚的混合物。 The organic solvent should have the following conditions: it is soluble in one or more of the epoxy resin, the crosslinking agent, and the auxiliary crosslinking agent, and has sufficient volatility to sufficiently evaporate before or during hardening. The organic solvent may be dimethyl decylamine, ethylene glycol monoethyl ether or propylene glycol monoethyl ether and esters thereof, and examples thereof include glycol ethers such as ethylene glycol monoethyl ether acetate; methyl isobutyl ketone, methyl ethyl ketone, acetone, and the like. Ketones such as methyl isopropanone; and aromatic hydrocarbons such as toluene and xylene. In addition, solvent mixtures can also be used selectively. Preferred organic solvents may be ketones, especially acetone and methyl ethyl ketone; or may be ethers, especially mixtures with propylene glycol monoethyl ether.

此外,根據本發明的硬化性環氧樹脂組成物中進一步地可以含有填充劑、染料、顏料、改性劑、表面活性劑、流動性調節劑、穩定劑、加工輔助稀釋劑、黏合促進劑、柔韌劑、增韌劑及耐熱劑等有用的添加劑。 Further, the curable epoxy resin composition according to the present invention may further contain a filler, a dye, a pigment, a modifier, a surfactant, a fluidity regulator, a stabilizer, a processing auxiliary diluent, a adhesion promoter, A useful additive such as a flexibility agent, a toughening agent, and a heat resistant agent.

本發明的硬化性環氧樹脂組成物,可以將組合物的所有成分以任意的順序混合製備,也可以通過製備含有環氧樹脂成分的第一組成物 和含有硬化劑組成物成分的第二組成物來進行製備。有助於環氧樹脂組成物製備的其他所有成分可以同時存在於同一組成物中,也可以是一部分存在於第一組成物中,另一部分存在於第二組成物中。然後,將第一組成物與第二組成物進行混合,從而形成硬化性環氧樹脂組成物。然後,將環氧樹脂組成物進行硬化,以進一步地製得硬化物。較佳地,硬化性環氧樹脂組成物中的組成物成分為溶於溶劑中的溶液形態。這樣的溶液或清漆可用於製備被塗佈的製品上。 The curable epoxy resin composition of the present invention may be prepared by mixing all the components of the composition in an arbitrary order, or by preparing a first composition containing an epoxy resin component. The preparation is carried out with a second composition containing a component of the hardener composition. All other ingredients which contribute to the preparation of the epoxy resin composition may be present in the same composition at the same time, or a part may be present in the first composition and another part may be present in the second composition. Then, the first composition and the second composition are mixed to form a curable epoxy resin composition. Then, the epoxy resin composition is hardened to further obtain a cured product. Preferably, the composition component in the curable epoxy resin composition is in the form of a solution dissolved in a solvent. Such solutions or varnishes can be used to prepare coated articles.

根據本發明的硬化性環氧樹脂組成物具有優異的低介電特性,因此,能夠提供一種可均衡地實現低介電特性的硬化物,該硬化物適合於印刷電路板用覆銅箔層壓板或電子元件用密封材料、成型材料、鑄型材料、黏合劑、電絕緣塗料用材料等。 The curable epoxy resin composition according to the present invention has excellent low dielectric properties, and therefore, can provide a cured product which can achieve low dielectric properties in a balanced manner, and is suitable for a copper clad laminate for a printed circuit board. Or a sealing material for an electronic component, a molding material, a mold material, a binder, a material for an electrical insulating coating, or the like.

作為本發明的另一觀點,係關於一種上述硬化性環氧樹脂組成物的硬化物,該硬化物的特徵為,介電常數為3以下,介電損耗為0.0145以下,玻璃轉換溫度為180℃以上。 Another aspect of the present invention relates to a cured product of the curable epoxy resin composition, which has a dielectric constant of 3 or less, a dielectric loss of 0.0145 or less, and a glass transition temperature of 180 ° C. the above.

本發明的硬化性環氧樹脂組成物可以在需要塗佈之塗佈物(硬化物)的任意產品上使用。例如,可以採用粉末塗佈法、噴霧塗佈法,在裝有組成物的浴槽中放入製品而以接觸方式等本領域公知的方法,將製品以本發明的組成物進行塗佈。如上所述,將製品用環氧樹脂組成物進行塗佈,可以使塗佈物部分硬化或完全硬化。將塗佈物部分進行硬化的情況下,為了使被部分硬化的樹脂最終得到硬化,可以將製品進一步進行加工處理。被塗佈的製品可以是任意的基材,例如可以為金屬、水泥或增強材料。製品也可以是複合材料、預浸材料或用於層壓物的纖維增強材料。 The curable epoxy resin composition of the present invention can be used on any product which requires a coated coating (cured product). For example, the product may be coated with the composition of the present invention by a powder coating method or a spray coating method by placing the product in a bath containing the composition and by a method known in the art such as contact. As described above, by coating the article with an epoxy resin composition, the coating can be partially cured or completely cured. In the case where the coating portion is hardened, the product may be further processed in order to finally harden the partially cured resin. The coated article can be any substrate, such as a metal, cement or reinforcement. The article may also be a composite, a prepreg or a fiber reinforcement for the laminate.

根據本發明的硬化性環氧樹脂組成物,尤其可以用於製備電子工學、建築、航空及汽車產業中所需的複合材料。藉由將增強材料進行熔融或用溶解的樹脂進行浸漬的方法,或樹脂傳送成型法、纖維纏繞法(filament winding)、拉擠成型法或反應擠出成型(RIM)及其它成型法,膠囊化或塗佈技術等業界熟知的技術,可將本發明的硬化性環氧樹脂組成物應用於複合材料的製備。此外,根據本發明的硬化性環氧樹脂組成物還 可以像通常的環氧樹脂一樣,用於膠、塗佈物、成型樹脂、膠囊化樹脂、片材成型化合物或本體成型化合物等。 The curable epoxy resin composition according to the present invention is especially useful for preparing composite materials required in the electronics, construction, aerospace, and automotive industries. Encapsulation by melting the reinforcing material or impregnating with a dissolved resin, or resin transfer molding, filament winding, pultrusion or reactive extrusion (RIM) and other molding methods The curable epoxy resin composition of the present invention can be applied to the preparation of a composite material, or a technique well known in the art such as coating technology. Further, the curable epoxy resin composition according to the present invention is further It can be used for a glue, a coating, a molding resin, an encapsulating resin, a sheet molding compound, or a bulk molding compound, like a usual epoxy resin.

本發明的環氧樹脂組成物可以使用於業內周知的技術,例如,尤其適用於印刷電路基板用預浸材料及層壓物的製備中。本發明較佳地係關於一種用於電子產業的層壓物,所述層壓物含有本發明的環氧樹脂組成物。 The epoxy resin composition of the present invention can be used in a technique known in the art, for example, particularly in the preparation of prepregs and laminates for printed circuit boards. The present invention is preferably directed to a laminate for use in the electronics industry, the laminate comprising the epoxy resin composition of the present invention.

通常,用於電子產業的層壓物,尤其是用於印刷電路基板的層壓物,是將用於支撐或增強的材料浸漬於本發明的環氧樹脂組成物中,藉由將樹脂完全或部分硬化來進行製備。被部分硬化的樹脂浸漬的增強材料通常稱作預浸材料。為了利用預浸材料來製備印刷電路基板,可將1個以上的預浸材料層與1個以上的金屬材料(例如銅)層進行層壓。 Generally, laminates for the electronics industry, especially laminates for printed circuit boards, are immersed in the epoxy resin composition of the present invention by a material for support or reinforcement by completely or Partial hardening is carried out for preparation. The reinforcing material impregnated with the partially hardened resin is generally referred to as a prepreg material. In order to prepare a printed circuit board using a prepreg, one or more prepreg layers may be laminated with one or more metal material (for example, copper) layers.

能夠採用本發明的環氧樹脂組成物進行浸漬的增強材料可以包括複合材料、預浸材料及用於層壓物製備的本領域技術人員通常使用的任意材料。這種增強材料的形態,可以例如為織物狀、布狀、絲網狀、網狀或纖維狀;或者包括以單一方向配製之平衡長絲的斜交簾布層(cross-ply)層壓物。通常,這些增強材料可由玻璃纖維、紙、芳香族聚醯胺等塑膠、石墨、玻璃、石英、碳、硼纖維,以及包含聚醯胺纖維、聚四氟乙烯、間聚合聚苯乙烯等有機纖維的各種材料製得,更具體地,可以由用於製備印刷電路基板用層壓物的各種材料而製得。較佳的一個例子,增強材料可包括布狀或網狀的玻璃或玻璃纖維。作為應用的一個例子,例如根據本發明的硬化性環氧樹脂組成物非常適合利用於浸漬玻璃織物。 Reinforcing materials that can be impregnated with the epoxy resin composition of the present invention may include composite materials, prepreg materials, and any materials commonly used by those skilled in the art for laminate preparation. The form of such a reinforcing material may be, for example, a fabric, a cloth, a mesh, a mesh or a fiber; or a cross-ply laminate comprising balanced filaments formulated in a single direction. Generally, these reinforcing materials may be plastic fibers such as glass fiber, paper, aromatic polyamide, graphite, glass, quartz, carbon, boron fibers, and organic fibers including polyamide fibers, polytetrafluoroethylene, and meta-polystyrene. Various materials are produced, and more specifically, can be produced by various materials for preparing a laminate for a printed circuit board. In a preferred embodiment, the reinforcing material may comprise a glass or glass fiber in the form of a cloth or a mesh. As an example of the application, for example, the curable epoxy resin composition according to the present invention is very suitable for use in impregnating a glass fabric.

本領域技術人員能夠容易地對本發明進行簡單的變形或變更,而這種變形或變更都應視為包含在本發明的保護範圍內。 A person skilled in the art can easily devise a simple modification or modification of the present invention, and such variations or modifications are considered to be included in the scope of the present invention.

下面,藉由實施例對本發明更加詳細地進行說明,但本發明的範圍並不僅限於下述實施例。 Hereinafter, the present invention will be described in more detail by way of examples, but the scope of the invention is not limited to the examples below.

[實施例1] [Example 1]

將帶有溫度計、冷卻管、攪拌器的燒瓶實施氮氣淨化,加入 542.33g(4.59mol)α甲基苯乙烯、150g(1.53mol)馬來酸酐、41.54g過氧化苯甲醯、733.87g甲乙酮後,升溫至90℃。在90℃下反應2小時,實施常壓脫氣至190℃,然後加入350g甲乙酮,從而獲得750g α甲基苯乙烯與馬來酸酐的共聚物。 The flask with the thermometer, cooling tube and stirrer is purged with nitrogen and added After 542.33 g (4.59 mol) of α-methylstyrene, 150 g (1.53 mol) of maleic anhydride, 41.54 g of benzamidine peroxide, and 733.87 g of methyl ethyl ketone, the temperature was raised to 90 °C. The reaction was carried out at 90 ° C for 2 hours, atmospheric degassing was carried out to 190 ° C, and then 350 g of methyl ethyl ketone was added to obtain 750 g of a copolymer of α-methylstyrene and maleic anhydride.

此外,上述獲得的共聚物的酸值為276.53mgKOH/gm,重均分子量為4,410g/mol。 Further, the copolymer obtained above had an acid value of 276.53 mgKOH/gm and a weight average molecular weight of 4,410 g/mol.

[實施例2] [Embodiment 2]

將帶有溫度計、冷卻管、攪拌器的燒瓶實施氮氣淨化,加入50g(0.51mol)馬來酸酐、2.9106g過氧化苯甲醯、294g甲基異丁酮後,升溫至95℃。在95℃下滴入241.06g(2.04mol)乙烯基甲苯,共滴入30分鐘,然後反應2小時,實施常壓脫氣至150℃,然後加入150g甲乙酮,從而獲得300g乙烯基甲苯與馬來酸酐的共聚物。 The flask equipped with a thermometer, a cooling tube, and a stirrer was purged with nitrogen, and 50 g (0.51 mol) of maleic anhydride, 2.9106 g of benzamidine peroxide, and 294 g of methyl isobutyl ketone were added, and the temperature was raised to 95 °C. 247.06 g (2.04 mol) of vinyltoluene was added dropwise at 95 ° C for 30 minutes, then reacted for 2 hours, degassed to 150 ° C under normal pressure, and then 150 g of methyl ethyl ketone was added to obtain 300 g of vinyl toluene and Malay. a copolymer of an acid anhydride.

此外,上述獲得的共聚物的酸值為167.9mgKOH/gm,重均分子量為10,263g/mol。 Further, the copolymer obtained above had an acid value of 167.9 mgKOH/gm and a weight average molecular weight of 10,263 g/mol.

[實施例3] [Example 3]

除了使用626.69g(5.31mol)α甲基苯乙烯及65g(0.66mol)馬來酸酐之外,採用與實施例1相同的方法進行製備,共製得520g α甲基苯乙烯與馬來酸酐的共聚物。 Prepared in the same manner as in Example 1 except that 626.69 g (5.31 mol) of α-methylstyrene and 65 g (0.66 mol) of maleic anhydride were used to prepare 520 g of α-methylstyrene and maleic anhydride. Copolymer.

此外,上述獲得的共聚物的酸值為279.65mgKOH/gm,重均分子量為1,266g/mol。 Further, the copolymer obtained above had an acid value of 279.65 mgKOH/gm and a weight average molecular weight of 1,266 g/mol.

[實施例4] [Example 4]

除了使用365.80g(3.10mol)α甲基苯乙烯及314g(3.20mol)馬來酸酐之外,採用與實施例1相同的方法進行製備,共製得720g α甲基苯乙烯與馬來酸酐的共聚物。 Prepared in the same manner as in Example 1 except that 365.80 g (3.10 mol) of α-methylstyrene and 314 g (3.20 mol) of maleic anhydride were used to prepare 720 g of α-methylstyrene and maleic anhydride. Copolymer.

此外,上述獲得的共聚物的酸值為343.25mgKOH/gm,重均分子量為21,647g/mol。 Further, the copolymer obtained above had an acid value of 343.25 mgKOH/gm and a weight average molecular weight of 21,647 g/mol.

[實施例5] [Example 5]

除了使用626.69g(5.31mol)乙烯基甲苯及65g(0.66mol)馬來酸酐之外,採用與實施例2相同的方法進行製備,共製得543g乙烯基甲苯與馬來酸酐的共聚物。 The preparation was carried out in the same manner as in Example 2 except that 626.69 g (5.31 mol) of vinyltoluene and 65 g (0.66 mol) of maleic anhydride were used, and a copolymer of 543 g of vinyltoluene and maleic anhydride was prepared.

此外,上述獲得的硬化性共聚物的酸值為259.79mgKOH/gm,重均分子量為1,149g/mol。 Further, the curable copolymer obtained above had an acid value of 259.79 mgKOH/gm and a weight average molecular weight of 1,149 g/mol.

[實施例6] [Embodiment 6]

除了使用365.80g(3.10mol)乙烯基甲苯及314g(3.20mol)馬來酸酐之外,採用與實施例2相同的方法進行製備,共製得745g乙烯基甲苯與馬來酸酐的共聚物。 In the same manner as in Example 2 except that 365.80 g (3.10 mol) of vinyltoluene and 314 g (3.20 mol) of maleic anhydride were used, a copolymer of 745 g of vinyltoluene and maleic anhydride was prepared.

此外,上述獲得的共聚物的酸值為338.95mgKOH/gm,重均分子量為20,482g/mol。 Further, the copolymer obtained above had an acid value of 338.95 mgKOH/gm and a weight average molecular weight of 20,482 g/mol.

[比較例1] [Comparative Example 1]

使用市售的苯乙烯馬來酸酐共聚物(Cray velly的EF-40)。 A commercially available styrene maleic anhydride copolymer (EF-40 of Cray velly) was used.

<特性評價方法> <Characteristic evaluation method>

(1)分子量(g/mol)測定 (1) Determination of molecular weight (g/mol)

利用凝膠滲透色譜儀(GPC)(Waters:Waters707)求得聚苯乙烯換算的重均分子量(Mw)及數均分子量(Mn)。將聚合物溶解於四氫呋喃中,直至測定的聚合物的濃度為4,000ppm,然後取100μl注入到GPC中。GPC的流動相使用四氫呋喃,以1.0ml/分鐘的流速流入,在35℃下進行分析。將Waters HR-05、1、2、4E四個管柱進行串聯。檢測器採用RI and PDA Detecter,在35℃下進行測定。 The polystyrene-equivalent weight average molecular weight (Mw) and number average molecular weight (Mn) were determined by gel permeation chromatography (GPC) (Waters: Waters 707). The polymer was dissolved in tetrahydrofuran until the concentration of the polymer measured was 4,000 ppm, and then 100 μl was injected into the GPC. The mobile phase of GPC was flowed in at a flow rate of 1.0 ml/min using tetrahydrofuran, and analysis was carried out at 35 °C. Four columns of Waters HR-05, 1, 2, and 4E were connected in series. The detector was measured at 35 ° C using an RI and PDA Detecter.

(2)酸值(mgKOH/gm)測定 (2) Determination of acid value (mgKOH/gm)

以0.1g的實施例及比較例中的硬化性環氧樹脂過量加入MEK溶液,充分溶解後,用氫氧化鉀進行反向滴定,從而測定當量。 The MEK solution was added in excess to 0.1 g of the curable epoxy resin in the examples and the comparative examples, and after sufficiently dissolved, the mixture was back-titrated with potassium hydroxide to measure the equivalent.

(3)覆銅箔層壓板製備 (3) Preparation of copper clad laminate

使用雙酚A環氧樹脂,加入市售的50g KE-8128(kolonindustries公司製)、190g酸酐硬化劑(各實施例及比較例的共聚物)、0.179g促進劑(含有10% 2E4MZ的甲乙酮,2-乙基-4-甲基咪唑,韓國巴斯夫)進行混合,從而獲得清漆。在上述獲得的清漆中浸漬玻璃纖維,在常溫下自然乾燥後,在155℃烤箱中乾燥5分鐘,從而製得預浸材料。將8層上述預浸材料,前面和後面使用銅箔,在195℃下,40kgf/cm2壓力下層壓(pressing)120分鐘,從而製得覆銅箔層壓板。 Using a bisphenol A epoxy resin, a commercially available 50 g of KE-8128 (manufactured by Kolon Industries Co., Ltd.), 190 g of an acid anhydride curing agent (copolymer of each of the examples and the comparative examples), and 0.179 g of a promoter (containing 10% 2E4MZ of methyl ethyl ketone, 2-Ethyl-4-methylimidazole, BASF, Korea, was mixed to obtain a varnish. The glass fiber was immersed in the varnish obtained above, dried naturally at normal temperature, and dried in an oven at 155 ° C for 5 minutes to prepare a prepreg. Eight layers of the above prepreg were laminated with copper foil at the front and the back, and pressed at 195 ° C under a pressure of 40 kgf / cm 2 for 120 minutes to obtain a copper clad laminate.

(4)玻璃轉換溫度(℃)測定 (4) Glass transition temperature (°C) determination

將(3)中獲得的覆銅箔層壓板,使用差示掃描量熱計(DSC,TA Instrument公司製Q2000)進行測定(測定部位:中央部,10mg,測定條件:氮氣下,以20℃/min的升溫速度升溫至300℃)。 The copper-clad laminate obtained in (3) was measured using a differential scanning calorimeter (DSC, Q2000 manufactured by TA Instrument Co., Ltd.) (measurement site: central portion, 10 mg, measurement conditions: under nitrogen, at 20 ° C / The heating rate of min is raised to 300 ° C).

(5)介電常數測定 (5) Determination of dielectric constant

採用Agilent公司的阻抗分析儀(Agilent E4991A 1MHz-3GHz)在下述條件下測定硬化物的介電常數(Dk)及介電損耗(Df)。 The dielectric constant (Dk) and dielectric loss (Df) of the cured product were measured under the following conditions using an Agilent impedance analyzer (Agilent E4991A 1 MHz - 3 GHz).

測定頻率:1GHz Measurement frequency: 1 GHz

測定溫度:25-27℃ Measuring temperature: 25-27 ° C

測定濕度:45-55% Measuring humidity: 45-55%

測定試樣:厚度0.8mm(0.6-1.2mm) Measurement sample: thickness 0.8mm (0.6-1.2mm)

如表1中所示,可以確認由於實施例1至實施例6的結構內採用了耐熱性優異的原料,因此,相較於比較例1,玻璃轉換溫度顯著提高,耐熱性非常優異,並且顯現出低介電常數特性。 As shown in Table 1, it was confirmed that the raw materials having excellent heat resistance were used in the structures of Examples 1 to 6. Therefore, the glass transition temperature was remarkably improved as compared with Comparative Example 1, and the heat resistance was excellent and appeared. Low dielectric constant characteristics.

此外,從實施例中可以看出,實施例1及實施例2與實施例3至實施例6相比,其耐熱性及電特性優異,因此,可以確認調節作為交聯劑的乙烯基甲苯與馬來酸酐的共聚物及α甲基苯乙烯與馬來酸酐的共聚物的莫耳比,是能夠產生高耐熱性和低介電常數的重要原因。 Further, as can be seen from the examples, in Examples 1 and 2, compared with Examples 3 to 6, the heat resistance and electrical properties were excellent. Therefore, it was confirmed that the vinyltoluene as a crosslinking agent was adjusted. The copolymer of maleic anhydride and the molar ratio of the copolymer of α-methylstyrene and maleic anhydride are important causes of high heat resistance and low dielectric constant.

本領域技術人員能夠容易地對本發明進行簡單的變形或變更,而這種變形或變更都應視為包含在本發明的保護範圍內。 A person skilled in the art can easily devise a simple modification or modification of the present invention, and such variations or modifications are considered to be included in the scope of the present invention.

Claims (8)

一種硬化性環氧樹脂組成物,包括:環氧樹脂及交聯劑,其中,該交聯劑含有選自由乙烯基甲苯與馬來酸酐的共聚物、α-甲基苯乙烯與馬來酸酐的共聚物所組成的群組中的一種以上。 A curable epoxy resin composition comprising: an epoxy resin and a crosslinking agent, wherein the crosslinking agent comprises a copolymer selected from the group consisting of vinyl toluene and maleic anhydride, α-methylstyrene and maleic anhydride. One or more of the groups consisting of copolymers. 根據申請專利範圍第1項所述的硬化性環氧樹脂組成物,其中,該硬化性環氧樹脂組成物中進一步含有輔助交聯劑,該輔助交聯劑係選自由四溴雙酚A、四溴雙酚A二縮水甘油醚及前二者混合物所組成的群組。 The curable epoxy resin composition according to claim 1, wherein the curable epoxy resin composition further contains an auxiliary crosslinking agent selected from tetrabromobisphenol A, A group consisting of tetrabromobisphenol A diglycidyl ether and a mixture of the former two. 根據申請專利範圍第1項所述的硬化性環氧樹脂組成物,其中,相對於100重量份的環氧樹脂,該硬化性環氧樹脂組成物含有100至400重量份的交聯劑、以及20至80重量份的輔助交聯劑。 The curable epoxy resin composition according to claim 1, wherein the curable epoxy resin composition contains 100 to 400 parts by weight of a crosslinking agent with respect to 100 parts by weight of the epoxy resin, and 20 to 80 parts by weight of the auxiliary crosslinking agent. 根據申請專利範圍第1項所述的硬化性環氧樹脂組成物,其中,該交聯劑的重均分子量為1,400至50,000g/mol,該交聯劑並含有15重量%以上的酸酐。 The curable epoxy resin composition according to claim 1, wherein the crosslinking agent has a weight average molecular weight of 1,400 to 50,000 g/mol, and the crosslinking agent further contains 15% by weight or more of an acid anhydride. 根據申請專利範圍第1項所述的硬化性環氧樹脂組成物,其中,該乙烯基甲苯與馬來酸酐的共聚物中,乙烯基甲苯與馬來酸酐的莫耳比為1:1至8:1。 The curable epoxy resin composition according to claim 1, wherein the copolymer of vinyltoluene and maleic anhydride has a molar ratio of vinyl toluene to maleic anhydride of 1:1 to 8 :1. 根據申請專利範圍第1項所述的硬化性環氧樹脂組成物,其中,該α-甲基苯乙烯與馬來酸酐的共聚物中,α-甲基苯乙烯與馬來酸酐的莫耳比為1:1至8:1。 The hardenable epoxy resin composition according to claim 1, wherein the copolymer of α-methylstyrene and maleic anhydride has a molar ratio of α-methylstyrene to maleic anhydride. It is 1:1 to 8:1. 一種如申請專利範圍第1項至第6項中任意一項所述的硬化性環氧樹脂組成物的硬化物。 A cured product of the curable epoxy resin composition according to any one of claims 1 to 6. 根據申請專利範圍第7項所述的硬化物,其中,該硬化物的介電常數係3以下,介電損耗係0.0145以下,玻璃轉換溫度為180℃以上。 The cured product according to claim 7, wherein the cured product has a dielectric constant of 3 or less, a dielectric loss of 0.0145 or less, and a glass transition temperature of 180 ° C or more.
TW103146373A 2013-12-30 2014-12-30 Curable epoxy resin composition and cured product thereof TW201529707A (en)

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