TW201524628A - Method and system for automatically monitoring plate shape of steel strip - Google Patents

Method and system for automatically monitoring plate shape of steel strip Download PDF

Info

Publication number
TW201524628A
TW201524628A TW102148442A TW102148442A TW201524628A TW 201524628 A TW201524628 A TW 201524628A TW 102148442 A TW102148442 A TW 102148442A TW 102148442 A TW102148442 A TW 102148442A TW 201524628 A TW201524628 A TW 201524628A
Authority
TW
Taiwan
Prior art keywords
shape
steel strip
optical laser
plate
laser sensors
Prior art date
Application number
TW102148442A
Other languages
Chinese (zh)
Inventor
Chun-Jen Fang
Shuen-Lung Hsieh
Original Assignee
China Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Steel Corp filed Critical China Steel Corp
Priority to TW102148442A priority Critical patent/TW201524628A/en
Publication of TW201524628A publication Critical patent/TW201524628A/en

Links

Abstract

A method and a system for automatically monitoring a plate shape of a steel strip are described. The method for automatically monitoring a plate shape of a steel strip includes the following steps. A plurality of optical laser sensors are disposed in front of a surface of a steel strip, in which the optical laser sensors are separately arranged and parallel to a width direction of the steel strip. While a process of the steel strip is proceeding, a plurality of sensing steps are performed on the steel strip by using the optical laser sensors. Each sensing step obtains plate shape information of the steel strip along the width direction through the optical laser sensors simultaneously, and each plate shape information includes a plurality of differential signals. A plate shape is calculated by using a process controller and each plate shape information.

Description

鋼帶板形之自動監測方法與系統 Steel strip shape automatic monitoring method and system

本發明是有關於一種監測技術,且特別是有關於一種鋼帶板形之自動監測方法與系統。 The present invention relates to a monitoring technique, and more particularly to an automatic monitoring method and system for a steel strip shape.

熱浸鍍鋅線(galvanizing line)為一條連續性的生產線。鋼捲經酸洗冷軋後,進入熱浸鍍鋅產線。在熱浸鍍鋅產線中,經過銲接、表面清洗與退火處理後,鋼捲進入鋅槽中進行鍍鋅(galvanized iron;GI)處理、或再加熱處理以產生鋅鐵合金(galvanneal;GA)。接著,對鋼捲進行調質軋延與張力整平處理。然後,再依不同需求,對鋼捲進行後處理程序,例如塗覆或塗油處理,再盤捲為熱浸鍍鋅鋼捲成品。 The galvanizing line is a continuous production line. After the steel coil is pickled and cold rolled, it enters the hot dip galvanizing line. In the hot dip galvanizing line, after welding, surface cleaning and annealing, the coil is placed in a zinc bath for galvanized iron (GI) treatment, or reheated to produce a zinc-iron alloy (GA). Next, the steel coil is subjected to quenching and rolling and tension leveling treatment. Then, according to different needs, the steel coil is subjected to a post-treatment process, such as coating or oiling treatment, and then coiled into a hot-dip galvanized steel coil finished product.

目前,在熱浸鍍鋅產線之鍍鋅過程中,當鋼帶之寬度改變時,容易使鋼帶產生C形彎曲(C-bow),而造成鋼帶板形不良,更導致鍍鋅膜厚不均的問題。由於缺乏定量數據來供判斷,若現場操作人員缺乏經驗,則不易對鋼帶板形進行調整。 At present, in the galvanizing process of the hot dip galvanizing line, when the width of the steel strip is changed, it is easy to cause the steel strip to have a C-bow, which causes a bad shape of the steel strip and leads to a galvanized film. The problem of uneven thickness. Due to the lack of quantitative data for judgment, if the field operator lacks experience, it is not easy to adjust the shape of the steel strip.

在鋼帶鍍鋅後之調質軋延整平階段中,有不同尺寸與鋼種(例如拉伸量不同)的鋼帶進行整平作業時,張力整平 區也容易產生C形彎曲現象。而且,無法即時診斷發現鋼帶產生C形彎曲,因此導致鋼帶板形不良,如此不僅會造成後續製程品質的缺陷,嚴重時甚至會造成鋼帶斷帶。 In the quenching and tempering stage of the steel strip after galvanizing, when the steel strips of different sizes and steel grades (such as different tensile amounts) are leveled, the tension is leveled. The area is also prone to C-shaped bending. Moreover, it is impossible to immediately diagnose that the steel strip is C-shaped, which results in a poor shape of the steel strip, which not only causes defects in subsequent process quality, but also causes the steel strip to break in severe cases.

因此,本發明之一態樣就是在提供一種鋼帶板形之自動監測方法與系統,其利用數個光學雷射感測器於製程進行期間即時監測鋼帶之板形變化,故可提供鋼帶全寬方向的板形監測定量化數據,而可解決習知僅憑操作人員肉眼觀察而不易調整鋼帶板形的問題。 Therefore, an aspect of the present invention is to provide an automatic monitoring method and system for a steel strip shape, which utilizes several optical laser sensors to monitor the shape change of the steel strip during the process, so that steel can be provided. The plate shape with full width direction monitors the quantitative data, and can solve the problem that the shape of the steel strip is not easily adjusted by the naked eye of the operator.

本發明之另一態樣是在提供一種鋼帶板形之自動監測方法與系統,其可使線上人員即時且有效掌握鋼帶板形不良區域,因此線上人員可即時進行鋼帶板形之缺陷追蹤與改善調整。 Another aspect of the present invention is to provide an automatic monitoring method and system for a steel strip shape, which enables an online personnel to immediately and effectively grasp a defective shape of a steel strip shape, so that the line personnel can immediately perform the defect of the steel strip shape. Track and improve adjustments.

本發明之又一態樣是在提供一種鋼帶板形之自動監測方法與系統,其可使線上人員即時掌握鋼帶之品質,降低鋼帶的缺陷,因此可大幅提升生產效率,並可增加產能。 Another aspect of the present invention is to provide an automatic monitoring method and system for a steel strip shape, which enables an online person to instantly grasp the quality of the steel strip and reduce the defects of the steel strip, thereby greatly improving production efficiency and increasing Capacity.

本發明之再一態樣是在提供一種鋼帶板形之自動監測方法與系統,其光學雷射感測器之承載架具有防撞設計,可防止斷裂之鋼帶撞擊到光學雷射感測器,因此可有效保護光學雷射感測器,進而可節省光學雷射感測器之維護成本。 A further aspect of the present invention provides an automatic monitoring method and system for a steel strip shape, wherein the carrier of the optical laser sensor has an anti-collision design to prevent the broken steel strip from colliding with the optical laser sensing. Therefore, the optical laser sensor can be effectively protected, thereby saving the maintenance cost of the optical laser sensor.

根據本發明之上述目的,提出一種鋼帶板形之自動監測方法,其包含下列步驟。設置複數個光學雷射感測器 於一鋼帶之表面前。這些光學雷射感測器以平行鋼帶之寬度方向間隔排列。在鋼帶之製程持續進行時,利用這些光學雷射感測器對鋼帶進行複數個感測步驟。其中,每一感測步驟同時透過這些光學雷射感測器獲得鋼帶沿寬度方向之一板形資訊。每一板形資訊包含複數個差動訊號。利用一製程控制器與每一板形資訊計算出一板形。 According to the above object of the present invention, an automatic monitoring method for a steel strip shape is proposed, which comprises the following steps. Set a plurality of optical laser sensors In front of the surface of a steel belt. These optical laser sensors are arranged at intervals in the width direction of the parallel steel strips. These optical laser sensors are used to perform a plurality of sensing steps on the steel strip as the process of the steel strip continues. Wherein, each sensing step simultaneously obtains plate shape information of the steel strip in the width direction through the optical laser sensors. Each shape information contains a plurality of differential signals. A plate shape is calculated using a process controller and each shape information.

依據本發明之一實施例,上述每一光學雷射感測器包含一雷射發射器、一聚焦透鏡以及一位置感測器(position sensitive detector;PSD)。雷射發射器適用以朝鋼帶之表面發射複數個雷射光束。聚焦透鏡適用以聚焦每一雷射光束經前述表面反射後所產生之複數個散射反射光。位置感測器適用以接收聚焦後之散射反射光,並對應產生上述之差動訊號。 According to an embodiment of the invention, each of the optical laser sensors includes a laser emitter, a focus lens, and a position sensitive detector (PSD). The laser emitter is adapted to emit a plurality of laser beams toward the surface of the steel strip. The focusing lens is adapted to focus a plurality of scattered reflected light generated after each of the laser beams is reflected by the aforementioned surface. The position sensor is adapted to receive the scattered reflected light after focusing, and correspondingly generate the differential signal described above.

依據本發明之另一實施例,於計算出板形之步驟後,上述鋼帶板形之自動監測方法更包含利用製程控制器依據這些板形控制一整平設備。 According to another embodiment of the present invention, after the step of calculating the shape of the plate, the automatic monitoring method of the strip shape of the steel strip further comprises controlling the flattening device according to the shape of the plate by using the process controller.

依據本發明之又一實施例,於計算出板形之步驟後,上述鋼帶板形之自動監測方法更包含利用一可視化介面來顯示這些板形。 According to still another embodiment of the present invention, after the step of calculating the shape of the plate, the automatic monitoring method of the strip shape of the steel strip further comprises displaying the shape of the sheet by using a visual interface.

依據本發明之再一實施例,於計算板形之步驟期間,當這些板形之任一者與一基準板形產生之偏差超過一預設值時,上述鋼帶板形之自動監測方法更包含利用一警報器發出一警示訊號。 According to still another embodiment of the present invention, during the step of calculating the shape of the plate, when the deviation of any of the plate shapes from a reference plate shape exceeds a predetermined value, the automatic monitoring method of the steel strip shape is further improved. Including using an alarm to send a warning signal.

依據本發明之再一實施例,上述之光學雷射感測器 以一相同間隔排列。 According to still another embodiment of the present invention, the optical laser sensor described above Arrange at the same interval.

依據本發明之再一實施例,上述設置光學雷射感測器於鋼帶之表面前之步驟包含設置至少五個光學雷射感測器。 In accordance with still another embodiment of the present invention, the step of providing the optical laser sensor in front of the surface of the steel strip includes providing at least five optical laser sensors.

根據本發明之上述目的,亦提出一種鋼帶板形之自動監測系統,適用以於一製程中監測一鋼帶之板形變化。此鋼帶板形之自動監測系統包含複數個光學雷射感測器以及一製程控制器。這些光學雷射感測器適用以同時沿鋼帶之一寬度方向感測鋼帶之表面,藉以獲得鋼帶沿此寬度方向之複數個板形資訊。製程控制器與前述之光學雷射感應器電性連接,適用以接收板形資訊,且利用每一板形資訊計算出一板形,並將計算出之這些板形回饋給鋼帶之一製程設備來調控後續進行此製程之另一鋼帶之板形。 According to the above object of the present invention, an automatic monitoring system for a steel strip shape is also proposed, which is suitable for monitoring the shape change of a steel strip in a process. The steel strip shape automatic monitoring system comprises a plurality of optical laser sensors and a process controller. These optical laser sensors are adapted to simultaneously sense the surface of the steel strip along one of the width directions of the steel strip to obtain a plurality of shape information of the steel strip along the width direction. The process controller is electrically connected to the optical laser sensor described above, and is adapted to receive the shape information, and calculate a shape by using each shape information, and calculate the calculated shape of the plate to one of the steel strip processes. The device regulates the shape of another steel strip that is subsequently subjected to this process.

依據本發明之一實施例,上述每一光學雷射感測器包含一雷射發射器、一聚焦透鏡以及一位置感測器。雷射發射器適用以朝鋼帶之表面發射複數個雷射光束。聚焦透鏡適用以聚焦每一雷射光束經前述表面反射後所產生之複數個散射反射光。位置感測器適用以接收聚焦後之散射反射光,並對應產生每一板形資訊之複數個差動訊號。 In accordance with an embodiment of the invention, each of the optical laser sensors includes a laser emitter, a focus lens, and a position sensor. The laser emitter is adapted to emit a plurality of laser beams toward the surface of the steel strip. The focusing lens is adapted to focus a plurality of scattered reflected light generated after each of the laser beams is reflected by the aforementioned surface. The position sensor is adapted to receive the scattered reflected light after focusing and corresponding to generating a plurality of differential signals for each shape information.

依據本發明之另一實施例,上述之製程控制器將計算出之板形回饋給鋼帶之一整平設備,並依據這些板形控制整平設備。 According to another embodiment of the present invention, the process controller described above calculates the calculated shape of the plate and feeds it to one of the flattening devices of the steel strip, and controls the leveling device according to the shape of the plates.

依據本發明之又一實施例,上述之製程控制器包含一處理單元、一可視化介面以及一警報器。處理單元與上 述光學感測器和製程設備電性連接,且適用以計算這些板形、將這些板形傳送至製程設備、以及依據這些板形控制此製程設備。可視化介面與前述處理單元電性連接,且適用以接收並顯示這些板形的資料。警報器與前述處理單元電性連接。處理單元可在這些板形之任一者與一基準板形產生之偏差超過一預設值時,控制此警報器發出一警示訊號。 According to still another embodiment of the present invention, the process controller includes a processing unit, a visualization interface, and an alarm. Processing unit and upper The optical sensor and the processing device are electrically connected, and are adapted to calculate the shape of the plates, transfer the shapes to the process equipment, and control the process equipment according to the shape of the plates. The visualization interface is electrically connected to the aforementioned processing unit and is adapted to receive and display the data of the shapes of the plates. The alarm is electrically connected to the aforementioned processing unit. The processing unit can control the alarm to emit a warning signal when the deviation of any of the shapes from a reference plate shape exceeds a predetermined value.

依據本發明之再一實施例,上述鋼帶板形之自動監測系統更包含複數個承載架。上述之光學雷射感測器可對應裝置於這些承載架中。每一承載架包含一上板、一側板與一底板,上板與底板分別接合於側板之二側,且上板與底板相對。當每一光學雷射感測器裝置於對應之承載架中時,上板之前緣與底板之前緣均突出於光學雷射感測器之出光面,且底板之前緣較上板之前緣突出。 According to still another embodiment of the present invention, the steel strip shape automatic monitoring system further includes a plurality of carriers. The optical laser sensor described above can be correspondingly mounted in these carriers. Each of the carriers includes an upper plate, a side plate and a bottom plate. The upper plate and the bottom plate are respectively joined to the two sides of the side plate, and the upper plate is opposite to the bottom plate. When each optical laser sensor is disposed in the corresponding carrier, the front edge of the upper plate and the front edge of the bottom plate protrude from the light exit surface of the optical laser sensor, and the front edge of the bottom plate protrudes from the front edge of the upper plate.

100‧‧‧方法 100‧‧‧ method

102‧‧‧步驟 102‧‧‧Steps

104‧‧‧步驟 104‧‧‧Steps

106‧‧‧步驟 106‧‧‧Steps

200‧‧‧光學雷射感測器 200‧‧‧Optical laser sensor

200a‧‧‧光學雷射感測器 200a‧‧‧Optical laser sensor

200b‧‧‧光學雷射感測器 200b‧‧‧Optical Laser Sensor

200c‧‧‧光學雷射感測器 200c‧‧‧Optical laser sensor

200d‧‧‧光學雷射感測器 200d‧‧‧Optical laser sensor

200e‧‧‧光學雷射感測器 200e‧‧‧Optical Laser Sensor

202‧‧‧製程控制器 202‧‧‧Process Controller

204‧‧‧處理單元 204‧‧‧Processing unit

206‧‧‧可視化介面 206‧‧‧Visual interface

208‧‧‧警報器 208‧‧‧Alarm

210‧‧‧製程設備 210‧‧‧Processing equipment

212‧‧‧鋼帶 212‧‧‧ steel strip

214‧‧‧表面 214‧‧‧ surface

216‧‧‧寬度 216‧‧‧Width

218‧‧‧寬度方向 218‧‧‧width direction

220‧‧‧輥子 220‧‧‧ Roller

222‧‧‧承載架 222‧‧‧ Carrier

224‧‧‧上板 224‧‧‧Upper board

226‧‧‧側板 226‧‧‧ side panels

228‧‧‧底板 228‧‧‧floor

230‧‧‧雷射發射器 230‧‧‧Laser transmitter

232‧‧‧聚焦透鏡 232‧‧‧focus lens

234‧‧‧雷射光束 234‧‧‧Laser beam

236‧‧‧散射反射光 236‧‧‧scattered reflected light

238‧‧‧聚焦透鏡 238‧‧‧focus lens

240‧‧‧位置感測器 240‧‧‧ position sensor

242‧‧‧前緣 242‧‧‧ leading edge

244‧‧‧前緣 244‧‧‧ leading edge

246‧‧‧出光面 246‧‧‧Glossy

為讓本發明之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之說明如下:第1圖係繪示依照本發明之一實施方式的一種鋼帶板形之自動監測方法的流程圖。 The above and other objects, features, advantages and embodiments of the present invention will become more <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; Flow chart of the automatic monitoring method.

第2圖係繪示依照本發明之一實施方式的一種鋼帶板形之自動監測系統之運作的方塊圖。 2 is a block diagram showing the operation of an automatic monitoring system for a strip shape in accordance with an embodiment of the present invention.

第3圖係繪示依照本發明之一實施方式在監測鋼帶板形時之光學雷射感測器的配置示意圖。 3 is a schematic view showing the configuration of an optical laser sensor when monitoring a steel strip shape according to an embodiment of the present invention.

第4圖係繪示依照本發明之一實施方式的一種光學雷射感測器之工作原理示意圖。 4 is a schematic diagram showing the working principle of an optical laser sensor according to an embodiment of the present invention.

第5圖係繪示依照本發明之一實施方式的一種鋼帶板形之自動監測系統的實驗量測結果示意圖。 FIG. 5 is a schematic diagram showing experimental measurement results of an automatic monitoring system for a steel strip shape according to an embodiment of the present invention.

有鑑於目前並無可線上自動即時監測鋼帶板形的系統與方法,因此本案提出鋼帶板形之自動監測方法與系統,可在製程期間即時提供鋼帶全寬方向之板形監測的定量化數據,並涵蓋所有鋼帶寬度變化的範圍。故,本案可突破習知技術中線上工作人員僅憑藉肉眼觀察而不易調整鋼帶板形的瓶頸,可使線上工作人員有效掌握鋼帶板形不良的區域,而即時進行鋼帶板形的缺陷追蹤與調整改善,進而使鋼帶品質符合管制要求。 In view of the fact that there is no system and method for automatically monitoring the strip shape on-line in real time, this paper proposes an automatic monitoring method and system for strip shape, which can provide the quantitative monitoring of the shape of the strip in the full width direction during the process. Data and cover the range of variations in all strip widths. Therefore, this case can break through the bottleneck of the steel strip shape by the staff in the middle of the traditional technology, which can easily adjust the shape of the steel strip shape by the naked eye, and immediately carry out the defect of the steel strip shape. Tracking and adjustment improvements, and thus the quality of the steel strip meets regulatory requirements.

一般常見之光學雷射感測器大都應用在工廠內之產品尺寸的精度量測。舉例而言,光學雷射感測器可量測:半導體製程中之晶圓表面的翹曲情況;不同材料組成之印刷電路板因熱膨脹係數差異所造成之熱應力翹曲變形;或加工件表面銲道外形之非破壞性檢測,以判斷銲接品質。但,對於鋼鐵製程相關產業上的應用則不多見。而本案所提出之鋼帶板形之自動監測方法與系統即結合光學雷射感測器量測技術,來進行鋼帶板形的品質監測,藉此準確獲得被測鋼帶之板形品質分布資訊。 Most common optical laser sensors are used for accuracy measurement of product sizes in the factory. For example, an optical laser sensor can measure the warpage of a wafer surface in a semiconductor process; a thermal stress warping deformation of a printed circuit board of different materials due to a difference in thermal expansion coefficient; or a surface of a workpiece Non-destructive testing of the weld bead shape to determine weld quality. However, it is rare for applications in steel process-related industries. The automatic monitoring method and system of the steel strip shape proposed in the present case is combined with the optical laser sensor measurement technology to carry out the quality monitoring of the steel strip shape, thereby accurately obtaining the shape quality distribution of the steel strip to be tested. News.

請參照第1圖、第2圖與第3圖,其係分別繪示依照本發明之一實施方式的一種鋼帶板形之自動監測方法的 流程圖、鋼帶板形之自動監測系統之運作的方塊圖、以及在監測鋼帶板形時之光學雷射感測器的配置示意圖。本實施方式係利用鋼帶板形之自動監測系統,於一製程期間,例如於鋼帶212之整平製程期間,即時監測鋼帶212之板形的變化。在此製程期間,鋼帶212由輥子220所導引。 Please refer to FIG. 1 , FIG. 2 and FIG. 3 , which respectively illustrate an automatic monitoring method for a steel strip shape according to an embodiment of the present invention. A block diagram of the flow chart, the operation of the strip-shaped automatic monitoring system, and a schematic diagram of the configuration of the optical laser sensor when monitoring the strip shape of the strip. In the present embodiment, the steel strip shape automatic monitoring system is utilized to monitor the change of the shape of the steel strip 212 during a process, for example, during the leveling process of the steel strip 212. During this process, the steel strip 212 is guided by the roller 220.

如第2圖所示,鋼帶212之板形的自動監測系統主要可包含數個光學雷射感測器200與製程控制器202。請一併參照第3圖,這些光學雷射感測器200,例如光學雷射感測器200a、200b、200c、200d與200e,可用以同時沿鋼帶212之寬度方向218感測鋼帶212之表面214,藉以獲得鋼帶212沿其寬度方向218之數個板形資訊。在一些實施例中,如第3圖所示,光學雷射感測器200可包含五個光學雷射感測器200a、200b、200c、200d與200e。在另一些實施例中,光學雷射感測器200之數量可依鋼帶212之寬度216而調整,可少於五個,當然亦可多於五個。光學雷射感測器200之數量愈多,可提供更精確之鋼帶202板形的監測結果。光學雷射感測器200a、200b、200c、200d與200e的架構與工作原理可均相同。在一例子中,光學雷射感測器200a、200b、200c、200d與200e可採用日本奧普士(OPTEX)公司所提供之型號CD33-250NA光學雷射感測器,此種光學雷射感測器可量測的距離範圍為350mm±100mm。 As shown in FIG. 2, the plate-shaped automatic monitoring system of the steel strip 212 may mainly include a plurality of optical laser sensors 200 and a process controller 202. Referring to FIG. 3 together, the optical laser sensors 200, such as optical laser sensors 200a, 200b, 200c, 200d and 200e, can be used to simultaneously sense the steel strip 212 along the width direction 218 of the steel strip 212. The surface 214 is used to obtain a plurality of plate shape information of the steel strip 212 along its width direction 218. In some embodiments, as shown in FIG. 3, optical laser sensor 200 can include five optical laser sensors 200a, 200b, 200c, 200d, and 200e. In other embodiments, the number of optical laser sensors 200 can be adjusted according to the width 216 of the steel strip 212, and can be less than five, and of course more than five. The greater the number of optical laser sensors 200, the more accurate the monitoring results of the steel strip 202 shape. The architecture and operation of the optical laser sensors 200a, 200b, 200c, 200d, and 200e can be the same. In an example, the optical laser sensors 200a, 200b, 200c, 200d, and 200e may be model CD33-250NA optical laser sensors provided by OPTEX, Inc., such optical laser senses. The distance that the detector can measure is 350mm±100mm.

請再次參照第2圖與第3圖,製程控制器202與全部之光學雷射感應器200,即光學雷射感測器200a、200b、200c、200d與200e,電性連接。製程控制器202可接收來 自所有光學雷射感應器200a、200b、200c、200d與200e傳來之鋼帶212的板形資訊,並根據所接收到的這些板形資訊計算鋼帶212之板形。此外,製程控制器202也與鋼帶212之製程設備210電性連接。在一示範例子中,製程設備210為整平設備。製程控制器202可將所計算出之鋼帶212沿其寬度方向218的這些板形回饋於鋼帶212之製程設備210,並可依據鋼帶212的這些板形資料來控制製程設備210,且藉此調控後續進行在此製程設備210中進行此製程之鋼帶212的板形。 Referring again to FIGS. 2 and 3, the process controller 202 is electrically coupled to all of the optical laser sensors 200, namely, the optical laser sensors 200a, 200b, 200c, 200d, and 200e. Process controller 202 can receive The shape information of the steel strip 212 transmitted from all of the optical laser sensors 200a, 200b, 200c, 200d, and 200e, and the shape of the steel strip 212 is calculated based on the received shape information. In addition, the process controller 202 is also electrically coupled to the process equipment 210 of the steel strip 212. In an exemplary example, process device 210 is a leveling device. The process controller 202 can feed the calculated strips 212 in the width direction 218 thereof to the process equipment 210 of the steel strip 212, and can control the process equipment 210 according to the shape data of the steel strip 212, and Thereby, the plate shape of the steel strip 212 which performs this process in the process apparatus 210 is controlled.

在一些實施例中,如第2圖所示,製程控制器202主要可包含處理單元204、可視化介面206與警報器208。在製程控制器202中,處理單元204與這些光學感測器200和製程設備210電性連接。處理單元204可接收來自這些光學雷射感應器200傳來之鋼帶212的板形資訊,並根據所接收到的板形資訊來計算鋼帶212之板形。此外,處理單元204可將所計算出之鋼帶212在製程期間的板形傳送至製程設備210,並可依據所感測且計算出之鋼帶212的板形來控制製程設備210,以進一步改善後續進行此製程之鋼帶212的板形。 In some embodiments, as shown in FIG. 2, the process controller 202 can primarily include a processing unit 204, a visualization interface 206, and an alarm 208. In the process controller 202, the processing unit 204 is electrically connected to the optical sensors 200 and the process device 210. The processing unit 204 can receive the shape information of the steel strip 212 from the optical laser sensors 200, and calculate the shape of the steel strip 212 based on the received shape information. In addition, the processing unit 204 can transmit the calculated shape of the steel strip 212 to the process equipment 210 during the process, and can control the process equipment 210 according to the sensed and calculated shape of the steel strip 212 to further improve The plate shape of the steel strip 212 of this process is subsequently performed.

在一些示範實施例中,處理單元204更可具有資料庫,以提供鋼帶212之板行監控的記錄功能。線上工作人員可透過處理單元204之資料庫,來追蹤回溯某一監側時間點下之鋼帶212的板形品質。利用資料庫的紀錄,可有助於線上工作人員追蹤、分析與改善鋼帶212之板形品質。 In some exemplary embodiments, the processing unit 204 may further have a database to provide a recording function for the board monitoring of the steel strip 212. The online staff can track the shape quality of the steel strip 212 under a certain monitoring time point through the database of the processing unit 204. Using the records of the database can help online staff track, analyze and improve the shape quality of the steel strip 212.

另一方面,可視化介面206與處理單元204電性連接。可視化介面206可例如為顯示器。可視化介面206可自處理單元204接收處理單元204所計算出之鋼帶212板形的資料,並顯示這些板形資料,以利線上工作人員了解與監控鋼帶212之板形變化,並據此改善調整鋼帶212的板形。 On the other hand, the visualization interface 206 is electrically coupled to the processing unit 204. Visualization interface 206 can be, for example, a display. The visualization interface 206 can receive the shape information of the steel strip 212 calculated by the processing unit 204 from the processing unit 204, and display the shape data of the steel strip 212 to facilitate the online staff to understand and monitor the shape change of the steel strip 212, and accordingly The shape of the steel strip 212 is improved.

警報器208同樣與處理單元204電性連接。在一些示範例子中,處理單元204可在所計算出之鋼帶212板形中之任一板形與一基準板形,例如具平坦表面之板形,之間所產生的偏差超過一預設值時,對警報器208發出控制訊號,以控制此警報器208使其發出一警示訊號,例如開啟或閃爍警示燈、或發出警報聲響,藉此提醒線上工作人員,以利線上工作人員即時進行應變處理,進而可降低鋼帶212品質的缺陷。 The alarm 208 is also electrically coupled to the processing unit 204. In some exemplary examples, the processing unit 204 may cause a deviation between any of the calculated plate shapes of the steel strip 212 and a reference plate shape, such as a plate shape having a flat surface, exceeding a preset. At the time of the value, a warning signal is sent to the alarm 208 to control the alarm 208 to emit a warning signal, such as turning on or flashing the warning light, or sounding an alarm, thereby alerting the online staff to facilitate the online staff to perform the operation immediately. The strain treatment further reduces the defects of the quality of the steel strip 212.

請再次參照第3圖,在一些實施例中,鋼帶板形之自動監測系統更包含數個承載架,例如五個承載架222,以分別裝載光學雷射感測器200a、200b、200c、200d與200e。也就是說,承載架222之數量係與光學雷射感測器200a、200b、200c、200d與200e之數量相同,且每個承載架222裝載其中一個光學雷射感測器200a、200b、200c、200d與200e。在一些例子中,每個承載架222均具有防撞設計。即,每個承載架222包含上板224、側板226與底板228,上板224與底板228分別接合於側板226之二側,且上板224與底板228彼此相對,如此使承載架222之剖面形狀呈 類ㄈ字型。此外,底板228較上板224長,因而底板228之前緣224較上板224突出。 Referring again to FIG. 3, in some embodiments, the strip-shaped automatic monitoring system further includes a plurality of carriers, such as five carriers 222, for respectively loading the optical laser sensors 200a, 200b, 200c, 200d and 200e. That is, the number of carriers 222 is the same as the number of optical laser sensors 200a, 200b, 200c, 200d and 200e, and each carrier 222 is loaded with one of the optical laser sensors 200a, 200b, 200c. , 200d and 200e. In some examples, each carrier 222 has an anti-collision design. That is, each carrier 222 includes an upper plate 224, a side plate 226 and a bottom plate 228. The upper plate 224 and the bottom plate 228 are respectively joined to the two sides of the side plate 226, and the upper plate 224 and the bottom plate 228 are opposite to each other, so that the cross section of the carrier 222 Shape Class-like font. In addition, the bottom plate 228 is longer than the upper plate 224 such that the leading edge 224 of the bottom plate 228 protrudes from the upper plate 224.

以光學雷射感測器200a來舉例說明承載架222如何提供裝載於其中之光學雷射感測器200a、200b、200c、200d與200e防撞保護。當光學雷射感測器200a安裝在承載架222中時,光學雷射感測器200a之出光面246背向承載架222之側板226,且上板224之前緣242與底板228之前緣244均突出於光學雷射感測器200a之出光面246,而底板228之前緣244更是較上板224之前緣242突出。藉由這樣的設計,當鋼帶212斷裂時,前緣244較為突出的底板228可防止持續被往上拉之斷裂鋼帶212朝上甩而撞擊到光學雷射感測器200a,進而可有效保護光學雷射感測器200a。因此,可省下光學雷射感測器200a之維護人力與物力。 The optical laser sensor 200a is used to illustrate how the carrier 222 provides the optical laser sensors 200a, 200b, 200c, 200d, and 200e for collision protection. When the optical laser sensor 200a is mounted in the carrier 222, the light exit surface 246 of the optical laser sensor 200a faces away from the side plate 226 of the carrier 222, and the front edge 242 of the upper plate 224 and the front edge 244 of the bottom plate 228 are both The light exit surface 246 of the optical laser sensor 200a protrudes from the front edge 242 of the upper plate 224. With such a design, when the steel strip 212 is broken, the bottom plate 228 protruding from the leading edge 244 can prevent the broken steel strip 212 that is continuously pulled upward from hitting the optical laser sensor 200a, thereby being effective. The optical laser sensor 200a is protected. Therefore, the maintenance manpower and material resources of the optical laser sensor 200a can be saved.

請再次參照第1圖至第3圖,利用鋼帶板形之自動監測系統來監測鋼帶212之板形時,可先如方法100之步驟102所述,設置鋼帶板形之自動監測系統中的數個光學雷射感測器於鋼帶212之表面214之前方。在一示範例子中,如第2圖所示,步驟102係在鋼帶212之表面214前設置五個光學雷射感測器200a、200b、200c、200d與200e。 Referring again to Figures 1 through 3, when the steel strip shape automatic monitoring system is used to monitor the shape of the steel strip 212, the automatic stripping system can be set as described in step 102 of the method 100. The plurality of optical laser sensors are in front of the surface 214 of the steel strip 212. In an exemplary embodiment, as shown in FIG. 2, step 102 provides five optical laser sensors 200a, 200b, 200c, 200d, and 200e in front of surface 214 of steel strip 212.

在一些示範例子中,光學雷射感測器200a、200b、200c、200d與200e以平行於鋼帶212之寬度方向218的方式間隔排列。在一較佳例子中,這些光學雷射感測器200a、200b、200c、200d與200e係以相同間隔排列於鋼帶212之 前方。舉例而言,若鋼帶212之寬度216為180cm,相鄰之光學雷射感測器200a、200b、200c、200d與200e之間的間隔可為45cm,這樣的配置可獲得鋼帶212之全寬方向的板形變化資訊。本實施方式係以光散射式三角量測法來進行鋼帶212之板形的量測,其中這樣的量測法適用於具有一定粗糙度的物體表面,且量測精度約可達±1μm。下列以光學雷射感測器200a來舉例說明。 In some exemplary examples, optical laser sensors 200a, 200b, 200c, 200d, and 200e are spaced apart in a manner parallel to the width direction 218 of steel strip 212. In a preferred embodiment, the optical laser sensors 200a, 200b, 200c, 200d, and 200e are arranged at the same interval in the steel strip 212. In front. For example, if the width 216 of the steel strip 212 is 180 cm, the interval between adjacent optical laser sensors 200a, 200b, 200c, 200d and 200e may be 45 cm, such a configuration can obtain the full width of the steel strip 212 Plate shape change information in the width direction. In the present embodiment, the plate shape measurement of the steel strip 212 is performed by a light scattering triangulation method, wherein such a measurement method is applied to an object surface having a certain roughness, and the measurement accuracy is about ±1 μm. The following is exemplified by the optical laser sensor 200a.

請一併參照第3圖與第4圖,其中第4圖係繪示依照本發明之一實施方式的一種光學雷射感測器之工作原理示意圖。在一些實施例中,光學雷射感測器200a主要包含雷射發射器230、一或多個聚焦透鏡、以及位置感測器240。雷射發射器230可用以朝鋼帶212之表面214發射複數個雷射光束234。雷射發射器230可例如包含雷射二極體。 Please refer to FIG. 3 and FIG. 4 together, wherein FIG. 4 is a schematic diagram showing the working principle of an optical laser sensor according to an embodiment of the present invention. In some embodiments, optical laser sensor 200a primarily includes a laser emitter 230, one or more focusing lenses, and a position sensor 240. The laser emitter 230 can be used to emit a plurality of laser beams 234 toward the surface 214 of the steel strip 212. Laser emitter 230 can, for example, comprise a laser diode.

在一示範例子中,光學雷射感測器200a包含二聚焦透鏡232與238,如第4圖所示。聚焦透鏡232可用以聚焦雷射發射器230所發出之雷射光束234。而聚焦透鏡238則可用以聚焦雷射光束234經鋼帶212之表面214反射後所產生之散射反射光236。在另一些例子中,光學雷射感測器200a可僅包含一聚焦透鏡238。另外,位置感測器240可用以接收經聚焦透鏡238所聚焦後之散射反射光236,並對這些散射反射光236進行解析,而產生對應之差動訊號。 In an exemplary embodiment, optical laser sensor 200a includes two focusing lenses 232 and 238, as shown in FIG. Focusing lens 232 can be used to focus laser beam 234 emitted by laser emitter 230. The focusing lens 238 can be used to focus the scattered reflected light 236 generated by the laser beam 234 after being reflected by the surface 214 of the steel strip 212. In other examples, optical laser sensor 200a may include only one focus lens 238. In addition, the position sensor 240 can be used to receive the scattered reflected light 236 that has been focused by the focusing lens 238 and to resolve the scattered reflected light 236 to generate a corresponding differential signal.

請再次參照第4圖,當雷射發射器230所發射之雷射光束234經聚焦透鏡232聚焦後,再投射到鋼帶212之表面214時,因鋼帶212之表面214的起伏變化而使這些 雷射光束234產生散射式反射,進而產生散射反射光236。散射反射光236經聚焦透鏡238聚焦後,而投射至位置感測器240上。位置感測器240可解析這些散射反射光236。由於鋼帶212之表面214的起伏、或光學雷射感測器200a相對於鋼帶212之表面214的前後移動時,經聚焦透鏡238聚焦而投射在位置感測器240的位置會改變。這些位置改變會使位置感測器240產生對應之差動訊號。這些差動訊號經處理計算後,可獲得與這些差動訊號對應之表面214上之點的位移大小。 Referring again to FIG. 4, when the laser beam 234 emitted by the laser emitter 230 is focused by the focusing lens 232 and then projected onto the surface 214 of the steel strip 212, the surface 214 of the strip 212 is undulated. These ones The laser beam 234 produces a diffuse reflection that in turn produces scattered reflected light 236. The scattered reflected light 236 is focused by the focusing lens 238 and projected onto the position sensor 240. Position sensor 240 can resolve these scattered reflected light 236. Due to the undulation of the surface 214 of the steel strip 212, or the forward and backward movement of the optical laser sensor 200a relative to the surface 214 of the steel strip 212, the position projected by the focusing lens 238 and projected at the position sensor 240 may change. These position changes cause position sensor 240 to generate a corresponding differential signal. After the differential signals are processed and calculated, the displacement of the points on the surface 214 corresponding to the differential signals can be obtained.

請同時參照第1圖至第3圖,將光學雷射感測器200a、200b、200c、200d與200e設置在鋼帶212之表面214前方後,如步驟104所述,當利用製程設備210持續進行鋼帶212之製程時,同時使用光學雷射感測器200a、200b、200c、200d與200e對鋼帶212進行數次感測步驟。在一示範例子中,製程設備210為整平設備,而鋼帶212所進行之製程為整平製程。在每一次的感測步驟中,係同時透過這些光學雷射感測器200a、200b、200c、200d與200e而獲得鋼帶212沿其寬度方向218的一個板形資訊。因鋼帶212之表面214的高低起伏,每次感測步驟中所量得之板形資訊可包含數個差動訊號。 Referring to FIG. 1 to FIG. 3 simultaneously, after the optical laser sensors 200a, 200b, 200c, 200d, and 200e are disposed in front of the surface 214 of the steel strip 212, as described in step 104, when the process equipment 210 is used When the process of the steel strip 212 is performed, the steel strip 212 is simultaneously subjected to several sensing steps using the optical laser sensors 200a, 200b, 200c, 200d, and 200e. In an exemplary embodiment, the process equipment 210 is a leveling device and the process performed by the steel strip 212 is a leveling process. In each sensing step, a plate shape information of the steel strip 212 along its width direction 218 is obtained through the optical laser sensors 200a, 200b, 200c, 200d and 200e at the same time. Due to the height and undulation of the surface 214 of the steel strip 212, the shape information obtained in each sensing step may include several differential signals.

接著,請繼續參照第1圖至第3圖,如步驟106所述,透過製程控制器202中的處理單元204,並利用來自光學雷射感測器200a、200b、200c、200d與200e所感測到之每一板形資訊,計算出每一感測步驟所獲得之鋼帶212 的板形。將每個感測步驟所獲得之鋼帶212板形予以整合,即可獲得整個鋼帶212大致的板形變化。 Next, please continue to refer to FIG. 1 to FIG. 3, as described in step 106, through the processing unit 204 in the process controller 202, and using the sensing from the optical laser sensors 200a, 200b, 200c, 200d, and 200e. To each shape information, calculate the steel strip 212 obtained for each sensing step The shape of the plate. The plate shape of the steel strip 212 obtained by each sensing step is integrated to obtain a substantially plate shape change of the entire steel strip 212.

在一些實施例中,如第2圖所示,於計算出每個感測步驟之鋼帶212的板形後,更可利用製程控制器202之處理單元204,並依據所計算出之鋼帶212板形來控制製程設備,例如整平設備,以利改善後續進行此製程之鋼帶212的板形。 In some embodiments, as shown in FIG. 2, after calculating the shape of the steel strip 212 of each sensing step, the processing unit 204 of the process controller 202 can be utilized, and the calculated steel strip is used. The 212 shape is used to control process equipment, such as leveling equipment, to facilitate the improvement of the shape of the steel strip 212 for subsequent processing.

在另一些實施例中,如第2圖所示,於計算出每個感測步驟之鋼帶212的板形後,更可利用製程控制器202之可視化介面206來接收並顯示處理單元204所計算出之鋼帶212板形的資料,以利線上工作人員了解與監控鋼帶212之板形變化。藉此,線上工作人員改善調整鋼帶212的板形。 In other embodiments, as shown in FIG. 2, after calculating the shape of the strip 212 of each sensing step, the visualization interface 206 of the process controller 202 can be used to receive and display the processing unit 204. The shape of the steel strip 212 is calculated to facilitate the online staff to understand and monitor the shape change of the steel strip 212. Thereby, the line staff improves the shape of the steel strip 212.

在又一些實施例中,如第2圖所示,於計算每個感測步驟之鋼帶212板形的期間,當處理單元204在所計算出之鋼帶212板形中之任一板形與一基準板形之間所產生的偏差超過一預設值時,處理單元204可對警報器208發出控制訊號,以控制此警報器208發出警示訊號,藉此提醒線上工作人員。線上工作人員可在被警示後,即時進行應變處理,藉以降低鋼帶212品質的缺陷。 In still other embodiments, as shown in FIG. 2, during the calculation of the shape of the strip 212 of each sensing step, when the processing unit 204 is in any of the calculated shape of the strip 212 When the deviation between a reference plate shape and a reference plate shape exceeds a predetermined value, the processing unit 204 can send a control signal to the alarm device 208 to control the alarm device 208 to send a warning signal, thereby alerting the online staff. The online staff can perform the strain treatment immediately after being warned to reduce the defects of the quality of the steel strip 212.

請參照第5圖,其係繪示依照本發明之一實施方式的一種鋼帶板形之自動監測系統的實驗量測結果示意圖。在此實驗中,沿著鋼帶之寬度方向共取五點進行量測。在第5圖中,上下二條虛線為改善前之鋼帶板形之不良情況; 中間實線則為利用本案之一實施例的鋼帶板形自動監測方法與系統進行監測,且即時針對鋼帶板形不良情況進行線上調整後所得之鋼帶板形的情況。由第5圖可知,經利用本案鋼帶板形之自動監測技術後,可成功解決現場長期以來鋼帶板形控制不易的難題,而可有效降低鋼帶品質的缺陷問題。 Please refer to FIG. 5 , which is a schematic diagram showing experimental measurement results of an automatic monitoring system for a steel strip shape according to an embodiment of the present invention. In this experiment, a total of five points were taken along the width of the steel strip for measurement. In Fig. 5, the upper and lower two broken lines are the defects of the shape of the steel strip before the improvement; The middle solid line is used to monitor the steel strip shape automatic monitoring method and system according to an embodiment of the present invention, and the strip shape of the steel strip obtained after the on-line adjustment of the steel strip shape is immediately performed. It can be seen from Fig. 5 that after using the automatic monitoring technology of the steel strip shape of the present case, the problem that the steel strip shape control is not easy in the field for a long time can be successfully solved, and the defect of the quality of the steel strip can be effectively reduced.

由上述之實施方式可知,本發明之一優點就是因為本發明之鋼帶板形之自動監測方法與系統係利用數個光學雷射感測器於製程進行期間即時監測鋼帶之板形變化,因此可提供鋼帶全寬方向的板形監測定量化數據,而可解決習知僅憑操作人員肉眼觀察而不易調整鋼帶板形的問題。 It can be seen from the above embodiments that one of the advantages of the present invention is that the automatic monitoring method and system for the strip shape of the steel strip of the present invention utilizes several optical laser sensors to monitor the shape change of the steel strip during the process. Therefore, the plate shape monitoring quantitative data of the full width direction of the steel strip can be provided, and the problem that the steel strip shape is not easily adjusted by the naked eye of the operator can be solved.

由上述之實施方式可知,本發明之另一優點為本發明之鋼帶板形之自動監測方法與系統可使線上人員即時且有效掌握鋼帶板形不良區域,因此線上人員可即時進行鋼帶板形之缺陷追蹤與改善調整。 According to the above embodiments, another advantage of the present invention is that the automatic monitoring method and system for the steel strip shape of the present invention can enable the online personnel to grasp the bad shape of the strip shape in an instant and effectively, so that the online personnel can immediately carry out the steel strip. Defect tracking and improvement of the shape of the plate.

由上述之實施方式可知,本發明之又一優點為本發明之鋼帶板形之自動監測方法與系統可使線上人員即時掌握鋼帶之品質,降低鋼帶的缺陷,因此可大幅提升生產效率,並可增加產能。 According to the above embodiments, another advantage of the present invention is that the automatic monitoring method and system for the steel strip shape of the present invention can enable the online personnel to grasp the quality of the steel strip and reduce the defects of the steel strip, thereby greatly improving the production efficiency. And can increase production capacity.

由上述之實施方式可知,本發明之再一優點就是因為本發明之鋼帶板形之自動監測方法與系統的光學雷射感測器之承載架具有防撞設計,可防止斷裂之鋼帶撞擊到光學雷射感測器,因此可有效保護光學雷射感測器,進而可節省光學雷射感測器之維護成本。 It can be seen from the above embodiments that another advantage of the present invention is that the automatic monitoring method of the steel strip shape of the present invention and the carrier of the optical laser sensor of the system have an anti-collision design, which can prevent the steel strip from breaking. By the optical laser sensor, the optical laser sensor can be effectively protected, thereby saving the maintenance cost of the optical laser sensor.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何在此技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 While the present invention has been described above by way of example, it is not intended to be construed as a limitation of the scope of the invention. Therefore, the scope of the invention is defined by the scope of the appended claims.

200a‧‧‧光學雷射感測器 200a‧‧‧Optical laser sensor

200b‧‧‧光學雷射感測器 200b‧‧‧Optical Laser Sensor

200c‧‧‧光學雷射感測器 200c‧‧‧Optical laser sensor

200d‧‧‧光學雷射感測器 200d‧‧‧Optical laser sensor

200e‧‧‧光學雷射感測器 200e‧‧‧Optical Laser Sensor

212‧‧‧鋼帶 212‧‧‧ steel strip

214‧‧‧表面 214‧‧‧ surface

216‧‧‧寬度 216‧‧‧Width

218‧‧‧寬度方向 218‧‧‧width direction

220‧‧‧輥子 220‧‧‧ Roller

222‧‧‧承載架 222‧‧‧ Carrier

224‧‧‧上板 224‧‧‧Upper board

226‧‧‧側板 226‧‧‧ side panels

228‧‧‧底板 228‧‧‧floor

242‧‧‧前緣 242‧‧‧ leading edge

244‧‧‧前緣 244‧‧‧ leading edge

246‧‧‧出光面 246‧‧‧Glossy

Claims (12)

一種鋼帶板形之自動監測方法,包含:設置複數個光學雷射感測器於一鋼帶之一表面前,其中該些光學雷射感測器以平行該鋼帶之一寬度方向間隔排列;在該鋼帶之一製程持續進行時,利用該些光學雷射感測器對該鋼帶進行複數個感測步驟,其中每一該些感測步驟同時透過該些光學雷射感測器獲得該鋼帶沿該寬度方向之一板形資訊,每一該些板形資訊包含複數個差動訊號;以及利用一製程控制器與每一該些板形資訊計算出一板形。 An automatic monitoring method for a steel strip shape comprises: setting a plurality of optical laser sensors in front of a surface of a steel strip, wherein the optical laser sensors are arranged in parallel along a width direction of one of the steel strips When the process of one of the steel strips continues, the optical strip is subjected to a plurality of sensing steps using the optical laser sensors, wherein each of the sensing steps simultaneously passes through the optical laser sensors Obtaining a shape information of the steel strip along the width direction, each of the shape information includes a plurality of differential signals; and calculating a shape by using a process controller and each of the shape information. 如請求項1所述之鋼帶板形之自動監測方法,其中每一該些光學雷射感測器包含:一雷射發射器,適用以朝該鋼帶之該表面發射複數個雷射光束;一聚焦透鏡,適用以聚焦每一該些雷射光束經該表面反射後所產生之複數個散射反射光;以及一位置感測器,適用以接收聚焦後之該些散射反射光,並對應產生該些差動訊號。 The method for automatically monitoring the shape of a steel strip according to claim 1, wherein each of the optical laser sensors comprises: a laser emitter adapted to emit a plurality of laser beams toward the surface of the steel strip a focusing lens adapted to focus a plurality of scattered reflected light generated by each of the plurality of laser beams reflected by the surface; and a position sensor adapted to receive the scattered reflected light after focusing, and corresponding The differential signals are generated. 如請求項1所述之鋼帶板形之自動監測方法,於計算出該些板形之步驟後,更包含利用該製程控制器依據該些板形控制一整平設備。 The automatic monitoring method for the strip shape of the steel strip according to claim 1, after the step of calculating the shape of the strips, further comprises controlling, by the process controller, a flattening device according to the shape of the strips. 如請求項1所述之鋼帶板形之自動監測方法,於計算出該些板形之步驟後,更包含利用一可視化介面來顯示該些板形。 The method for automatically monitoring the shape of the steel strip according to claim 1, after the step of calculating the shape of the strips, further comprises displaying the shapes by using a visual interface. 如請求項1所述之鋼帶板形之自動監測方法,於計算該些板形之步驟期間,當該些板形之任一者與一基準板形產生之偏差超過一預設值時,更包含利用一警報器發出一警示訊號。 The method for automatically monitoring the shape of a steel strip according to claim 1, wherein during the step of calculating the shape of the plurality of shapes, when any one of the plurality of shapes forms a deviation from a reference plate shape by more than a predetermined value, It also includes sending an alert signal using an alarm. 如請求項1所述之鋼帶板形之自動監測方法,其中該些光學雷射感測器以一相同間隔排列。 The method for automatically monitoring the shape of a steel strip according to claim 1, wherein the optical laser sensors are arranged at the same interval. 如請求項1所述之鋼帶板形之自動監測方法,其中設置該些光學雷射感測器於該鋼帶之該表面前之步驟包含設置至少五個光學雷射感測器。 The method for automatically monitoring the shape of a steel strip according to claim 1, wherein the step of disposing the optical laser sensors in front of the surface of the steel strip comprises providing at least five optical laser sensors. 一種鋼帶板形之自動監測系統,適用以於一製程中監測一鋼帶之板形變化,該鋼帶板形之自動監測系統包含:複數個光學雷射感測器,適用以同時沿該鋼帶之一寬度方向感測該鋼帶之一表面,藉以獲得該鋼帶沿該寬度方向之複數個板形資訊;以及一製程控制器,與該些光學雷射感應器電性連接,適用以接收該些板形資訊,且利用每一該些板形資訊計算出一板形,並將計算出之該些板形回饋給該鋼帶之一製程設備來調控後續進行該製程之另一鋼帶之板形。 The utility model relates to an automatic monitoring system for a steel strip shape, which is suitable for monitoring the shape change of a steel strip in a process. The automatic monitoring system of the steel strip shape comprises: a plurality of optical laser sensors, which are suitable for simultaneously One surface of the steel strip senses a surface of the steel strip to obtain a plurality of shape information of the steel strip along the width direction; and a process controller is electrically connected to the optical laser sensors, and is applicable to Receiving the shape information, and calculating a shape by using each of the shape information, and calculating the shape of the shape to be fed back to one of the processing devices of the steel strip to regulate another process of the subsequent process. The shape of the steel strip. 如請求項8所述之鋼帶板形之自動監測系統,其中每一該些光學雷射感測器包含:一雷射發射器,適用以朝該鋼帶之該表面發射複數個雷 射光束;一聚焦透鏡,適用以聚焦每一該些雷射光束經該表面反射後所產生之複數個散射反射光;以及一位置感測器,適用以接收聚焦後之該些散射反射光,並對應產生每一該些板形資訊之複數個差動訊號。 The steel strip shape automatic monitoring system of claim 8, wherein each of the optical laser sensors comprises: a laser emitter adapted to emit a plurality of lightning rays toward the surface of the steel strip a focus beam; a focus lens adapted to focus a plurality of scattered reflected light generated by each of the plurality of laser beams reflected by the surface; and a position sensor adapted to receive the scattered reflected light after focusing, And corresponding to generating a plurality of differential signals for each of the shape information. 如請求項8所述之鋼帶板形之自動監測系統,其中該製程控制器將計算出之該些板形回饋給該鋼帶之一整平設備,並依據該些板形控制該整平設備。 The steel strip shape automatic monitoring system according to claim 8, wherein the process controller calculates the plurality of plate shapes and feeds back to the flattening device of the steel strip, and controls the leveling according to the shape of the strip. device. 如請求項8所述之鋼帶板形之自動監測系統,其中該製程控制器包含:一處理單元,與該些光學感測器和該製程設備電性連接,且適用以計算該些板形、將該些板形傳送至該製程設備、以及依據該些板形控制該製程設備;一可視化介面,與該處理單元電性連接,且適用以接收並顯示該些板形的資料;以及一警報器,與該處理單元電性連接,該處理單元可在該些板形之任一者與一基準板形產生之偏差超過一預設值時,控制該警報器發出一警示訊號。 The steel strip shape automatic monitoring system of claim 8, wherein the process controller comprises: a processing unit electrically connected to the optical sensors and the processing device, and is adapted to calculate the shape of the plate Transmitting the shape of the plate to the process device, and controlling the process device according to the shape of the plate; a visualization interface electrically connected to the processing unit and adapted to receive and display the shape of the plate; and The alarm device is electrically connected to the processing unit, and the processing unit can control the alarm to send an alert signal when the deviation of any of the shape shapes from a reference plate shape exceeds a predetermined value. 如請求項8所述之鋼帶板形之自動監測系統,更包含複數個承載架,該些光學雷射感測器可對應裝置於該些承載架中,其中每一該些承載架包含一上板、一側板與一底板,該上板與該底板分別接合於該側板之二側,且該上板與該底板 相對,以及其中當每一該些光學雷射感測器裝置於對應之該承載架中時,該上板之一前緣與該底板之一前緣均突出於該光學雷射感測器之一出光面,且該底板之該前緣較該上板之該前緣突出。 The steel strip shape automatic monitoring system of claim 8, further comprising a plurality of carriers, wherein the optical laser sensors are corresponding to the plurality of carriers, wherein each of the carriers comprises a carrier An upper plate, a side plate and a bottom plate, the upper plate and the bottom plate are respectively joined to two sides of the side plate, and the upper plate and the bottom plate In contrast, and when each of the optical laser sensor devices is disposed in the corresponding carrier, a leading edge of the upper plate and a leading edge of the bottom plate protrude from the optical laser sensor a light exiting surface, and the leading edge of the bottom plate protrudes from the front edge of the upper plate.
TW102148442A 2013-12-26 2013-12-26 Method and system for automatically monitoring plate shape of steel strip TW201524628A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW102148442A TW201524628A (en) 2013-12-26 2013-12-26 Method and system for automatically monitoring plate shape of steel strip

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW102148442A TW201524628A (en) 2013-12-26 2013-12-26 Method and system for automatically monitoring plate shape of steel strip

Publications (1)

Publication Number Publication Date
TW201524628A true TW201524628A (en) 2015-07-01

Family

ID=54197291

Family Applications (1)

Application Number Title Priority Date Filing Date
TW102148442A TW201524628A (en) 2013-12-26 2013-12-26 Method and system for automatically monitoring plate shape of steel strip

Country Status (1)

Country Link
TW (1) TW201524628A (en)

Similar Documents

Publication Publication Date Title
RU2549913C2 (en) Thermographic method of control and monitoring device for implementing method
KR101890439B1 (en) Method and device for measuring the thickness of a coating layer on a running strip
US20090279096A1 (en) Apparatus and method for on-line detecting welding part of strip
RU2737296C1 (en) Apparatus for cleaning metal articles
CN108655203B (en) Method for quickly identifying and monitoring camber defect of hot continuous rolling strip steel
US9335164B2 (en) Device for thickness measurement and method therefor
JP3574204B2 (en) Apparatus and method for controlling coating weight of hot-dip coated steel sheet
TW201524628A (en) Method and system for automatically monitoring plate shape of steel strip
JP5104247B2 (en) Manufacturing method of continuous cast slab
JP2001321829A (en) Method and device for manufacturing steel sheet
CN109108096B (en) Laser strip shape monitoring method and system for hot rolling leveling unit
JP2013107127A (en) Device and method for detecting scarfing abnormality
US20230166354A1 (en) Skid state determination device, skid state determination method, and laser processing system
KR101884805B1 (en) Non-contact thickness measuring device for cold-rolled material using laser
JP2000210717A (en) Manufacture of steel sheet and manufacturing device therefor
JP3233057B2 (en) Measuring method of spangle size of hot-dip coated steel sheet
JP2000131048A (en) Coil winding form measurement method and device therefor
CN111715860A (en) Method for measuring width dimension of high-temperature plate blank on line
JPH09279323A (en) Method for controlling coating weight in transverse direction of hot dip coated steel sheet and apparatus therefor
JPH11248638A (en) Automatic detection method for surface of press-molded product
KR20160075985A (en) Apparatus and method for estimating shape of steel plate and apparatus for controling cold rolling process
JP7323809B2 (en) METHOD FOR MEASURING WARP OF METAL STRIP AND METHOD FOR MANUFACTURING METAL STRIP
WO2022244383A1 (en) Apparatus for detecting positions of seam portion and heated portion in welded steel pipe, equipment for manufacturing welded steel pipe, method for detecting positions of seam portion and heated portion in welded steel pipe, method for manufacturing welded steel pipe, and method for managing quality of welded steel pipe
JPH11281345A (en) Method of measuring shape of moving metal strip in continuous surface treating apparatus for metal strips
JP2001347315A (en) Method of manufacturing for coil having defect marking, method for marking defect and method for operating coil having defect marking