TW201518713A - Cooling testing system in server - Google Patents
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本發明涉及一種檢測系統,特別是一種伺服器散熱檢測系統。The invention relates to a detection system, in particular to a server heat dissipation detection system.
於PC和伺服器系統之研發過程中,提前對系統發熱和散熱模組進行合理地預估和設計是能否順利完成新產品之研發和節省研發成本之關鍵因素。習知之預估方式需要工程師花大量之時間和金錢去開發多個系統,做各種各樣之實驗來確定系統風扇之選型、安裝與轉速,並藉由眾多之測試資料來預估系統散熱情況。然而,該種方法極大之加大了設計之複雜度,提高了設計之開發週期和設計成本。由於每一種設計必須開發一套系統,這極大地降低了驗證之完整性。In the development process of PC and server systems, the reasonable estimation and design of the system heating and cooling modules in advance is a key factor for the successful completion of new product development and saving research and development costs. The method of estimating the knowledge requires engineers to spend a lot of time and money to develop multiple systems, do various experiments to determine the selection, installation and speed of the system fan, and estimate the heat dissipation of the system through numerous test data. . However, this method greatly increases the complexity of the design and increases the design development cycle and design cost. Since each design must develop a system, this greatly reduces the integrity of the verification.
鑒於以上內容,有必要提供一種適用多個伺服器系統之伺服器散熱檢測系統。In view of the above, it is necessary to provide a server heat dissipation detection system that is applicable to multiple server systems.
一種伺服器散熱檢測系統,包括有用戶終端、MCU、溫度感測模組及複數用以散熱之風扇,所述用戶終端設置有用戶介面,所述用戶介面用以輸入預設參數,所述MCU連接所述用戶終端、所述風扇及所述溫度感測模組,所述伺服器散熱檢測系統還包括有開關模組及發熱模組,所述發熱模組包括有複數呈矩陣分佈之發熱電阻,所述開關模組包括有複數用以控制所述發熱電阻通斷之開關,所述開關連接所述MCU,所述MCU根據所述預設參數打開與發熱元件之預設位置處對應之發熱電阻之對應開關,以使對應之預設位置處之發熱電阻工作而模擬發熱元件產生熱量,所述MCU根據所述預設參數控制所述風扇以一預設之轉速工作以對所述發熱電阻進行散熱,所述溫度感測模組用以感測所述發熱電阻處之溫度並將該溫度傳遞至所述MCU,所述MCU將接收到之溫度與所述預設參數中之一預設溫度相比較,並將比較之結果顯示於一顯示幕上,用以判斷所述發熱電阻所模擬之發熱元件之預設位置及所述風扇之轉速是否達到散熱之要求。A server heat dissipation detecting system includes a user terminal, an MCU, a temperature sensing module, and a plurality of fans for dissipating heat, the user terminal is provided with a user interface, and the user interface is configured to input preset parameters, the MCU Connecting the user terminal, the fan, and the temperature sensing module, the server heat dissipation detecting system further includes a switch module and a heat generating module, wherein the heat generating module includes a plurality of heating resistors arranged in a matrix The switch module includes a plurality of switches for controlling the on/off of the heating resistor, the switch is connected to the MCU, and the MCU opens a heat corresponding to a preset position of the heating element according to the preset parameter. a corresponding switch of the resistor, so that the heating element corresponding to the preset position works to simulate heat generated by the heating element, and the MCU controls the fan to operate at a preset speed according to the preset parameter to the heating resistor Performing heat dissipation, the temperature sensing module is configured to sense a temperature at the heating resistor and transmit the temperature to the MCU, and the MCU receives the temperature and the preset parameter One of the preset temperature is compared, and the comparison of the results displayed on a display screen, the default speed of the simulated position of the heating element of the heating resistor and is used to determine the cooling fan of whether the requirements of.
相較於習知技術,於上述伺服器散熱檢測系統中,複數發熱電阻以矩陣分佈於一主機板上。因此,複數發熱電阻可以大致覆蓋主機板之全部位置。對於不同之伺服器系統,均可以根據不同之發熱元件之預設位置來調整需要之發熱電阻個數及位置,再藉由MCU之控制,獲得預估散熱系統之檢測結果。Compared with the prior art, in the above-mentioned server heat dissipation detecting system, the plurality of heating resistors are distributed in a matrix on a motherboard. Therefore, the plurality of heating resistors can substantially cover all positions of the motherboard. For different server systems, the number and position of the required heating resistors can be adjusted according to the preset positions of different heating elements, and the detection results of the estimated heat dissipation system are obtained by the control of the MCU.
10‧‧‧MCU10‧‧‧MCU
11‧‧‧I2C模組11‧‧‧I2C module
13‧‧‧PWM模組13‧‧‧PWM module
15‧‧‧控制模組15‧‧‧Control Module
20‧‧‧開關模組20‧‧‧Switch Module
21‧‧‧開關21‧‧‧ switch
211‧‧‧控制端211‧‧‧Control terminal
212‧‧‧第一連接端212‧‧‧First connection
213‧‧‧第二連接端213‧‧‧second connection
30‧‧‧發熱模組30‧‧‧heating module
50‧‧‧溫度感測模組50‧‧‧Temperature Sensing Module
51‧‧‧溫度感測器51‧‧‧temperature sensor
513‧‧‧探頭513‧‧‧ probe
70‧‧‧風扇模組70‧‧‧Fan module
71~78‧‧‧風扇71~78‧‧‧fan
90‧‧‧成像模組90‧‧‧ imaging module
91‧‧‧紅外感測器91‧‧‧Infrared sensor
93‧‧‧熱成像單元93‧‧‧ Thermal imaging unit
100‧‧‧用戶終端100‧‧‧User terminal
101‧‧‧用戶介面101‧‧‧User interface
103‧‧‧輸入裝置103‧‧‧Input device
200‧‧‧顯示幕200‧‧‧ display screen
圖1及圖2是本發明伺服器散熱檢測系統一較佳實施方式之一電路連接示意圖。1 and 2 are schematic diagrams showing circuit connections of a preferred embodiment of the server heat dissipation detecting system of the present invention.
圖3是本發明伺服器散熱檢測系統一較佳實施方式之一連接框圖。3 is a block diagram showing a connection of a preferred embodiment of the server heat dissipation detecting system of the present invention.
圖4是圖1之一開關之示意圖。Figure 4 is a schematic illustration of the switch of Figure 1.
請參閱圖1-3,於本發明之一較佳實施方式中,一伺服器散熱檢測系統包括一MCU (Micro Control Unit,微控制單元)10。所述MCU 10外接有一開關模組20、一發熱模組30、一溫度感測模組50、一風扇模組70、一成像模組90及一用戶終端100。Referring to FIG. 1-3, in a preferred embodiment of the present invention, a server heat dissipation detecting system includes an MCU (Micro Control Unit) 10. The MCU 10 is externally connected with a switch module 20, a heat generating module 30, a temperature sensing module 50, a fan module 70, an imaging module 90, and a user terminal 100.
請同時參閱圖4,所述開關模組20包括16個開關21。所述發熱模組30包括16個發熱電阻R1~R16。每一開關21控制一所述發熱電阻R1~R16之開閉狀態。所述開關21及所述發熱電阻R1~R16裝設於所述伺服器之一主機板上(圖未示)。每一開關21包括一控制端211、一第一連接端212和一第二連接端213;控制端211接收到高電平訊號時,開關21將第一連接端212和第二連接端213接通;控制端211接收到低電平訊號時,開關21將第一連接端212和第二連接端213斷開;每一開關21之第二連接端213連接到一所述發熱電阻R1~R16,第一連接端212連接到一電源供應器之輸出端。所述發熱電阻R1~R16以四行四列之矩陣排列,以均勻覆蓋所述主機板之位置。第一行第一列為發熱電阻R1,第一行第二列為發熱電阻R2,第一行第三列為發熱電阻R4,第一行第四列為發熱電阻R4,第二行第一列為發熱電阻R5,第二行第二列為發熱電阻R6,第二行第三列為發熱電阻R7,第二行第四列為發熱電阻R8,第三行第一列為發熱電阻R9,第三行第二列為發熱電阻R10,第三行第三列為發熱電阻R11,第三行第四列為發熱電阻R12,第四行第一列為發熱電阻R13,第四行第二列為發熱電阻R14,第四行第三列為發熱電阻R15,第四行第四列為發熱電阻R16。所述發熱電阻R1~R16用以模擬所述主機板上之發熱元件,如CPU、北橋及南橋等。於設計時,根據需要如果CPU之位置於第二行第二列及第二行第三列之間,那麼發熱電阻R6及R7就可以模擬所述CPU作為發熱元件來類比散熱情況。所述發熱電阻R6及R7之功率之和與所述CPU之功率大致相等。這時,就可以藉由所述MCU 10控制pin6和pin7輸出高電平,以打開對應之開關21,使所述發熱電阻R6及R7工作而產生熱量。Referring to FIG. 4 at the same time, the switch module 20 includes 16 switches 21 . The heating module 30 includes 16 heating resistors R1 R R16. Each switch 21 controls an open/close state of the heat generating resistors R1 to R16. The switch 21 and the heating resistors R1 R R16 are mounted on one of the servo boards (not shown). Each switch 21 includes a control terminal 211, a first connection terminal 212, and a second connection terminal 213. When the control terminal 211 receives the high level signal, the switch 21 connects the first connection end 212 and the second connection end 213. When the control terminal 211 receives the low level signal, the switch 21 disconnects the first connection end 212 and the second connection end 213; the second connection end 213 of each switch 21 is connected to a heat generating resistor R1 R R16 The first connection end 212 is connected to the output of a power supply. The heating resistors R1 R R16 are arranged in a matrix of four rows and four columns to uniformly cover the position of the motherboard. The first row of the first row is the heating resistor R1, the second row of the first row is the heating resistor R2, the third row of the first row is the heating resistor R4, the fourth row of the fourth row is the heating resistor R4, the first row of the second row For the heating resistor R5, the second row and the second column are the heating resistors R6, the second row and the third column are the heating resistors R7, the second row and the fourth column are the heating resistors R8, and the third row and the first column are the heating resistors R9, The third row and the second column are the heating resistors R10, the third row and the third column are the heating resistors R11, the third row and the fourth column are the heating resistors R12, the fourth row and the first column are the heating resistors R13, and the fourth row and the second column are The heating resistor R14, the fourth row and the third column are the heating resistors R15, and the fourth row and the fourth column are the heating resistors R16. The heating resistors R1 R R16 are used to simulate heating elements on the motherboard, such as a CPU, a north bridge, and a south bridge. At the time of design, if the position of the CPU is between the second row and the second row and the third column as needed, the heating resistors R6 and R7 can simulate the CPU as a heating element to simulate the heat dissipation. The sum of the powers of the heating resistors R6 and R7 is substantially equal to the power of the CPU. At this time, the MCU 10 can control the pin 6 and the pin 7 to output a high level to turn on the corresponding switch 21, and the heating resistors R6 and R7 operate to generate heat.
所述溫度感測模組50包括有八個溫度感測器51。每一溫度感測器51包括有兩探頭513。每一探頭513對應一所述發熱電阻R1~R16,用以感測該等發熱電阻R1~R16上之溫度。The temperature sensing module 50 includes eight temperature sensors 51. Each temperature sensor 51 includes two probes 513. Each of the probes 513 corresponds to one of the heating resistors R1 R R16 for sensing the temperature of the heating resistors R1 R R16 .
所述MCU 10包括一I2C(一種串列通信匯流排)模組11、一PWM (Pulse Width Modulation,脈寬調製) 模組13及一控制模組15。所述風扇模組70包括有八個風扇71~78。該等風扇71~78沿縱向排列成一列。所述PWM模組13包括有八個PWM輸出端。每一輸出端連接所述風扇71~78中之一個,以輸出PWM訊號控制對應之風扇71~78之轉速。所述I2C模組11之串列時鐘線SCL及串列資料線SDA均與所述溫度感測模組50相連,以便按預設之頻率讀取所述溫度感測模組50感測到之溫度資訊。於本發明較佳實施方式中,所述風扇71~78及所述溫度感測模組50均安裝於一伺服器機箱內。所述控制模組15用以控制所述開關K1~K16之開閉及所述PWM輸出端輸出之PWM訊號之占空比。The MCU 10 includes an I2C (a serial communication bus) module 11 , a PWM (Pulse Width Modulation) module 13 , and a control module 15 . The fan module 70 includes eight fans 71-78. The fans 71 to 78 are arranged in a row in the longitudinal direction. The PWM module 13 includes eight PWM outputs. Each output terminal is connected to one of the fans 71-78 to output a PWM signal to control the rotation speed of the corresponding fan 71-78. The serial clock line SCL and the serial data line SDA of the I2C module 11 are connected to the temperature sensing module 50 to read the temperature sensing module 50 sensed at a preset frequency. Temperature information. In the preferred embodiment of the present invention, the fans 71-78 and the temperature sensing module 50 are all mounted in a server chassis. The control module 15 is configured to control the opening and closing of the switches K1 - K16 and the duty ratio of the PWM signals output by the PWM output.
所述成像模組90包括一紅外感測器91及一熱成像單元93。所述紅外感測器91用以感測所述發熱模組30周圍因發熱而產生之紅外線訊號,並傳送給所述熱成像單元93。所述熱成像單元93接收紅外感測器91發送之紅外線訊號,並繪製成圖像至一顯示幕200。所述熱成像單元93繪製之圖像即為伺服器中風流之流向。The imaging module 90 includes an infrared sensor 91 and a thermal imaging unit 93. The infrared sensor 91 is configured to sense an infrared signal generated by the heat generated around the heat generating module 30 and transmitted to the thermal imaging unit 93. The thermal imaging unit 93 receives the infrared signal transmitted by the infrared sensor 91 and draws the image into a display screen 200. The image drawn by the thermal imaging unit 93 is the flow of the wind flow in the server.
所述用戶終端100包括一用戶介面101及一輸入裝置103。所述輸入裝置103用以於用戶介面101中輸入預設參數。所述預設參數包括需要打開之開關序號、需要連接之風扇序號、PWM輸出端輸出之PWM訊號之起始占空比、及伺服器中之預設溫度。The user terminal 100 includes a user interface 101 and an input device 103. The input device 103 is configured to input preset parameters in the user interface 101. The preset parameters include a switch number to be opened, a fan number to be connected, an initial duty ratio of a PWM signal outputted by the PWM output, and a preset temperature in the server.
於一實施例中,於對所述伺服器之散熱進行預估時,先預設發熱元件,如CPU、北橋及南橋之位置,並根據該預設之位置,於所述用戶介面101中輸入打開之開關,如開關K2~K9,打開相應之風扇,如風扇72~75,預設所述風扇72~75對應之PWM訊號之起始占空比為25%,同時預設伺服器中之散熱溫度為60度。所述控制模組15讀取該預設參數,並控制對應之開關K2~K9及風扇72~75打開,同時將對應之PWM訊號之起始占空比設置為25%。這時,對應之發熱電阻R2~R9開始工作,以模擬所述發熱元件發出之熱量。同時,所述風扇72~75對系統進行散熱,所述溫度感測模組50中與發熱電阻R2~R9對應之探頭513感測相應之發熱電阻R2~R9之溫度,並將該溫度經處理後傳輸給I2C模組11能夠識別之溫度訊號,所述紅外感測器91感測所述發熱模組30周圍因發熱而產生之紅外線訊號,並傳送給所述熱成像單元93。所述熱成像單元93接收紅外感測器91發送之紅外線訊號,並將繪製成圖像至一顯示幕200,以顯示伺服器系統中之風流情況。所述I2C模組13將該溫度訊號傳輸給所述控制模組15,並將該溫度訊號藉由所述顯示幕200顯示出來。所述控制模組15比較該溫度訊號是否低於預設溫度。如果是,則表明預設之發熱元件之位置、風扇之位置及個數、及預設之PWM訊號之占空比是可行。如果不是,那麼控制模組15控制對應之PWM訊號之占空比以一定之幅度,如以6.25%(1/16)遞增,直到伺服器系統之溫度低至預設溫度。如果PWM訊號之占空比遞增至100%,伺服器系統之溫度還是高於預設溫度,那麼就表明之前之預設參數是失敗就需要重新設置預設參數,如增加風扇之個數,或者調整發熱元件之預設位置來重新檢測,直到檢測到之伺服器系統之溫度低至預設溫度為止。In an embodiment, when estimating the heat dissipation of the server, preset the positions of the heating elements, such as the CPU, the north bridge, and the south bridge, and input the user interface 101 according to the preset position. Open the switch, such as the switch K2~K9, open the corresponding fan, such as the fan 72~75, preset the initial duty cycle of the PWM signal corresponding to the fan 72~75 is 25%, and preset the server The heat dissipation temperature is 60 degrees. The control module 15 reads the preset parameter, and controls the corresponding switches K2~K9 and the fans 72-75 to open, and sets the initial duty ratio of the corresponding PWM signal to 25%. At this time, the corresponding heating resistors R2 to R9 start to operate to simulate the heat generated by the heating element. At the same time, the fans 72 to 75 heat the system, and the probe 513 corresponding to the heating resistors R2 R R9 in the temperature sensing module 50 senses the temperature of the corresponding heating resistors R2 R R9 and processes the temperature. After being transmitted to the temperature signal that the I2C module 11 can recognize, the infrared sensor 91 senses the infrared signal generated by the heat generated around the heat generating module 30 and transmits the infrared signal to the thermal imaging unit 93. The thermal imaging unit 93 receives the infrared signal transmitted by the infrared sensor 91 and plots the image into a display screen 200 to display the wind flow condition in the server system. The I2C module 13 transmits the temperature signal to the control module 15 and displays the temperature signal through the display screen 200. The control module 15 compares whether the temperature signal is lower than a preset temperature. If yes, it indicates that the position of the preset heating element, the position and number of the fan, and the duty ratio of the preset PWM signal are feasible. If not, the control module 15 controls the duty cycle of the corresponding PWM signal to a certain amplitude, such as 6.25% (1/16), until the temperature of the server system is as low as the preset temperature. If the duty cycle of the PWM signal is incremented to 100% and the temperature of the servo system is still higher than the preset temperature, it means that the previous preset parameter is a failure and the preset parameters need to be reset, such as increasing the number of fans, or The preset position of the heating element is adjusted to be re-detected until the detected temperature of the servo system is as low as the preset temperature.
由於發熱電阻R1~R16矩陣分佈於所述主機板上,且風扇71~78縱向排列於主機板一側。因此,發熱電阻R1~R16可以大致覆蓋主機板之全部位置。對於不同之伺服器系統,均可以根據不同之發熱元件之預設位置來調整需要之發熱電阻個數及位置,再藉由該伺服器散熱檢測系統,獲得預估散熱系統之檢測結果。The matrix of the heating resistors R1 R R16 is distributed on the motherboard, and the fans 71 to 78 are longitudinally arranged on one side of the motherboard. Therefore, the heating resistors R1 to R16 can substantially cover all positions of the motherboard. For different server systems, the number and position of the required heating resistors can be adjusted according to the preset positions of different heating elements, and the detection result of the estimated heat dissipation system is obtained by the server heat dissipation detection system.
綜上所述,本發明確已符合發明專利之要件,遂依法提出專利申請。惟,以上所述者僅為本發明之較佳實施方式,自不能以此限制本案之申請專利範圍。舉凡熟悉本案技藝之人士爰依本發明之精神所作之等效修飾或變化,皆應涵蓋於以下申請專利範圍內。In summary, the present invention has indeed met the requirements of the invention patent, and has filed a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the patent application of the present invention. Equivalent modifications or variations made by persons skilled in the art in light of the spirit of the invention are intended to be included within the scope of the following claims.
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10‧‧‧MCU 10‧‧‧MCU
11‧‧‧I2C模組 11‧‧‧I2C module
13‧‧‧PWM模組 13‧‧‧PWM module
15‧‧‧控制模組 15‧‧‧Control Module
20‧‧‧開關模組 20‧‧‧Switch Module
30‧‧‧發熱模組 30‧‧‧heating module
50‧‧‧溫度感測模組 50‧‧‧Temperature Sensing Module
70‧‧‧風扇模組 70‧‧‧Fan module
90‧‧‧成像模組 90‧‧‧ imaging module
100‧‧‧用戶終端 100‧‧‧User terminal
200‧‧‧顯示幕 200‧‧‧ display screen
Claims (10)
The server heat dissipation detecting system of claim 9, wherein the imaging module comprises an infrared sensor and a thermal imaging unit, wherein the infrared sensor is configured to detect an infrared signal emitted by the heating element. And transmitting the infrared signal to the thermal imaging unit, and the thermal imaging unit draws the received infrared signal into an image and displays the image on the display screen.
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TW102130203A TW201518713A (en) | 2013-08-23 | 2013-08-23 | Cooling testing system in server |
Applications Claiming Priority (1)
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TW102130203A TW201518713A (en) | 2013-08-23 | 2013-08-23 | Cooling testing system in server |
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TW201518713A true TW201518713A (en) | 2015-05-16 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI556717B (en) * | 2015-06-18 | 2016-11-01 | Server fan control system and method | |
CN112051296A (en) * | 2019-06-06 | 2020-12-08 | 神讯电脑(昆山)有限公司 | Method and system for testing heat dissipation function of circuit board |
-
2013
- 2013-08-23 TW TW102130203A patent/TW201518713A/en unknown
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI556717B (en) * | 2015-06-18 | 2016-11-01 | Server fan control system and method | |
CN112051296A (en) * | 2019-06-06 | 2020-12-08 | 神讯电脑(昆山)有限公司 | Method and system for testing heat dissipation function of circuit board |
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