TW201508856A - Wireless transmission module and inflatable base and inflatable cabinet using the same - Google Patents

Wireless transmission module and inflatable base and inflatable cabinet using the same Download PDF

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TW201508856A
TW201508856A TW102130129A TW102130129A TW201508856A TW 201508856 A TW201508856 A TW 201508856A TW 102130129 A TW102130129 A TW 102130129A TW 102130129 A TW102130129 A TW 102130129A TW 201508856 A TW201508856 A TW 201508856A
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Taiwan
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wireless
unit
cabinet
transmission module
wireless transmission
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TW102130129A
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Chinese (zh)
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Ming-Sheng Chen
Hong-Wei Liu
Ju Hean The
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Ming-Sheng Chen
Hong-Wei Liu
Ju Hean The
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Priority to TW102130129A priority Critical patent/TW201508856A/en
Publication of TW201508856A publication Critical patent/TW201508856A/en

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The present invention relates to a wireless transmission module used in an inflatable base. The wireless transmission module comprises a micro processing unit, a wireless broadcasting unit, an antenna unit, a power management unit, and flow connection port. The antenna unit is connected to the micro processing unit via the wireless broadcasting unit. The power management unit is also connected to the micro processing unit for providing power required by the entire module. Moreover, the flow connection port is used for receiving a flow signal of a corresponding flowmeter of the inflatable base. Accordingly, the wireless transmission module of the present invention can be used to detect the gas flow of the inflatable base and transmit data in a wireless manner. Through the modular design of the present invention, consumption of the signal lines can be effectively reduced, such that the present invention can be not only easy to be installed but also easy to inspect and maintain, thereby effectively reducing the cost of installation, maintenance, and repair.

Description

無線傳輸模組及應用彼之充氣座以及充氣櫃 Wireless transmission module and application of the inflatable seat and the inflatable cabinet

本發明係關於一種無線傳輸的監控技術,具體而言係一種可簡化配線的無線傳輸模組及應用彼之充氣座以及充氣櫃,藉以能達到易於安裝與檢修之目的。 The invention relates to a wireless transmission monitoring technology, in particular to a wireless transmission module which can simplify wiring and an inflatable seat and an inflatable cabinet, thereby facilitating installation and maintenance.

按,為了滿足電子產品輕薄短小、高頻、高效能等特性的發展,用於電子產品中的核心晶片就需微小化與具有高效能,而欲使晶片微小化、且具高效能,則需使晶片上的積體電路線徑微細化。而在積體電路微細化及降低成本的考量下,晶圓的尺寸越來越大,且每一晶圓上的晶片數量也越來越多,因此晶圓的價值不斷提高,故製程中晶圓上的任何問題都可能造成極大的損失。 According to the development of electronic products, such as thin, light, high-frequency, high-efficiency, etc., the core chips used in electronic products need to be miniaturized and high-performance, and in order to make the wafers miniaturized and highly efficient, The integrated circuit wire diameter on the wafer is made fine. Under the consideration of miniaturization and cost reduction of integrated circuits, the size of wafers is getting larger and larger, and the number of wafers on each wafer is increasing. Therefore, the value of wafers is increasing, so the process of crystal Any problems on the circle can cause great losses.

然而,晶圓/光罩於製作、清洗、操作與儲存、運輸的過程中,主要係置於移轉容器內部或無塵室環境中,其均存在有不少的微粒、水氣、氣體、化學溶劑分子等有害物質,這些有害物質在經長時間儲存或曝光製程的加熱後,會於晶圓或光罩表面產生微粒附著、結晶、又或霧化等現象,以光罩應用於黃光微影製程例,其會直接影響到光罩的透光率,使光罩上的圖形失真,造成晶圓良率降低的現象,且增加清理與改善的時間,降低生產效率,相對上也會提高營運的成本。 However, in the process of production, cleaning, operation, storage and transportation, the wafer/photomask is mainly placed in the interior of the transfer container or in the clean room environment, and there are many particles, moisture, gas, Harmful substances such as chemical solvent molecules, which may cause particles to adhere, crystallize, or atomize on the surface of the wafer or the reticle after being heated for a long time or exposed to the process, and the reticle is applied to the yellow lithography. In the process example, it directly affects the light transmittance of the reticle, distorts the pattern on the reticle, causes the wafer yield to decrease, increases the cleaning and improvement time, reduces the production efficiency, and relatively increases the operation. the cost of.

為了解決這個問題,而在半導體製程中,運用自動化物料搬運系統【Automated Material Handling System,AMHS】,與隔離進出料標準機械介面【Standard Mechanical Interface,SMIF】設備,來進行光罩於不使用期間的維護與運送,不但能取代傳統人工搬運、降低無塵室設備之建置與維護成本,還能提升晶圓/光罩的潔淨度,達到超高生產良率,故近年來,AMHS與SMIF已被列為是國際間半導體廠的標準設備規範。 In order to solve this problem, in the semiconductor manufacturing process, the Automated Material Handling System (AMHS) and the Standard Mechanical Interface (SMIF) device are used to perform the mask during the non-use period. Maintenance and transportation can not only replace the traditional manual handling, reduce the cost of construction and maintenance of clean room equipment, but also improve the cleanliness of the wafer/mask and achieve high production yield. Therefore, in recent years, AMHS and SMIF have It is listed as a standard equipment specification for international semiconductor factories.

根據上述技術概念,晶圓/光罩除了在製程使用中,於一般運送或保存期間,都必須將晶圓/光罩放置在一個高潔淨度、氣密性佳與低氣體逸出【Outgassing】的密封式載具內,如晶圓傳送盒【FOUP】、晶圓運輸盒【FOSB】、光罩傳送盒【Reticle SMIF Pod,RSP】,例如美國專利第US 4,532,970號與美國專利第US 4,534,389號之晶圓、光置密閉移轉系統,有效防止晶圓與光罩受到污染,以確保周圓環境之微粒不致進入緊鄰光罩與晶圓的環境中。而為了提高前述密封式載具的潔淨度,通常會在前述密封式載具內充填乾淨的氣體【例如氮氣(N2)】,使該載具內部形成正壓,以減少有害氣體滲入為害,然受限於載具氣密性不足的問題,通常在一段時間後,即會因漏氣而失去效果,故近年來業界進一步在其運送設備上或儲存設備上設置一充氣座,透過充氣座不斷的對各該密封式載具進行持續性的充氣,以維持該密封式載具內部的潔淨。 According to the above technical concept, in addition to the process, the wafer/mask must be placed in a high cleanliness, air tightness and low gas escape during normal shipping or storage. [Outgassing] In a sealed carrier, such as a wafer transfer cassette [FOUP], a wafer transport cassette [FOSB], a reticle transfer cassette [Reticle SMIF Pod, RSP], for example, US Patent No. 4,532,970 and US Patent No. 4,534,389. The wafer and optically sealed transfer system effectively prevent contamination of the wafer and the reticle to ensure that particles in the surrounding environment do not enter the environment adjacent to the reticle and wafer. In order to improve the cleanliness of the sealed carrier, the sealed carrier is usually filled with a clean gas such as nitrogen (N2) to form a positive pressure inside the carrier to reduce harmful gas infiltration. Limited to the problem of insufficient air tightness of the carrier, usually after a period of time, it will lose its effect due to air leakage. Therefore, in recent years, the industry has further set up an inflatable seat on its transport equipment or storage equipment, through the inflatable seat. Each of the sealed carriers is continuously inflated to maintain the interior of the sealed carrier.

然現有的充氣座因設計問題,其僅能進行持續性的充氣,使氣體不斷的連續性排出,造成不必要的惰性氣體浪費,不僅增加材料成本,同時大量的惰性氣體排入工作環境中 ,也會對工作人員的健康造成威脅。另充氣座一般會在進氣迴路上設計流量計,以監控其充氣的流量,避免因流量過大造成氣流損傷晶圓/光罩、又或因流量過小無法形成正壓,但一個大型的晶圓/光罩儲存櫃體通常具有數百個充氣座,每一個充氣座設一個流量計,其數量極為龐大,造成操作人員查檢的不便,如將其以訊號線逐一拉出至一個電腦系統上,雖可獲得完整的資料,但其光要佈置這些訊號線就是極大的工程,且日後維護、維修上也是極大的不便,因此如何能讓工作人員即時掌控每一個充氣座的充氣狀況,同時具有易於安裝與維護之效,是相當重要的課題。 However, due to design problems, the existing inflatable seat can only perform continuous inflation, so that the continuous continuous discharge of gas causes unnecessary waste of inert gas, which not only increases the material cost, but also discharges a large amount of inert gas into the working environment. It also poses a threat to the health of staff. In addition, the inflatable seat generally designs a flow meter on the intake circuit to monitor the flow rate of the inflation, to avoid damage to the wafer/mask due to excessive flow, or to form a positive pressure due to too small a flow rate, but a large wafer /The reticle storage cabinet usually has hundreds of inflatable seats, and each of the inflatable seats is provided with a flow meter, which is extremely large, which causes inconvenience for the operator to check, such as pulling the signal lines one by one to a computer system. Although it is possible to obtain complete information, it is extremely difficult to arrange these signal lines, and it is also extremely inconvenient for maintenance and repair in the future. Therefore, how to let the staff immediately control the inflation of each inflatable seat is easy. The effectiveness of installation and maintenance is a very important issue.

緣是,本發明人乃藉由長期從事相關產業的研發與製作經驗,並依據前述的需求深入探討,而由本發明經不斷努力的改良,終於成功開發一種無線傳輸模組及應用彼之充氣座以及充氣櫃,藉以克服現有晶圓/光罩充氣座無法進行充氣管理的不便與困擾。 The inventor of the present invention has been engaged in research and development and production experience of related industries for a long time, and has in-depth discussion based on the above-mentioned needs. With the continuous improvement of the present invention, the wireless transmission module and the application of the inflatable seat have been successfully developed. Inflatable cabinets are used to overcome the inconvenience and trouble of the inability of the existing wafer/mask inflatable seat to be inflated.

因此,本發明之主要目的係在提供一種可監控充氣狀況的無線傳輸模組及應用彼之充氣座以及充氣櫃,藉以使得每一個晶圓/光罩之載具在儲存過程中,可確保其充氣效率及有效性,進而提升製程良率。 Accordingly, the main object of the present invention is to provide a wireless transmission module capable of monitoring an inflation condition and an inflatable seat and an inflation cabinet thereof, whereby each wafer/mask carrier can be secured during storage. Inflation efficiency and effectiveness, which in turn improves process yield.

且,本發明之再一目的係在提供一種可降低成本的無線傳輸模組及應用彼之充氣座以及充氣櫃,使其能模組化設計,於檢修時無需進行訊號線的查修,有效降低維護與維修的成本。 Moreover, another object of the present invention is to provide a wireless transmission module capable of reducing cost and an inflatable seat and an inflating cabinet thereof, which can be modularized and designed, and no need to carry out inspection and repair of the signal line during maintenance. Reduce the cost of maintenance and repair.

又,本發明之另一主要目的係在提供一種可提高效能的無線傳輸模組及應用彼之充氣座以及充氣櫃,其能供遠端操控與管理,增進整體製程管理的效能,並可減少氣材的浪費。 Moreover, another main object of the present invention is to provide a wireless transmission module capable of improving performance and an inflatable seat and an inflatable cabinet thereof, which can be remotely controlled and managed, improve overall process management efficiency, and can reduce Waste of gas.

基於此,本發明主要係透過下列的技術手段來具體實現前述的目的與效能;其包含有:一微處理單元;一無線廣播單元,該無線廣播單元係連接於微處理單元之輸出端,又無線廣播單元並連接有一收發訊號之天線單元;一流量連接埠,該流量連接埠連接前述微處理單元之一輸入端,且該流量連接埠可供與一設於外部流量計選擇性連接;一資料連接埠,該資料連接埠連接前述微處理單元之一輸入端,且該資料連接埠可供與一設於外部之RFID讀取元件選擇性連接;一電源管理單元,該電源管理單元連接前述之微處理單元,該電源管理單元可提供無線傳輸模組所需之電源。 Based on the above, the present invention mainly implements the foregoing objectives and performances through the following technical means; the method includes: a micro processing unit; a wireless broadcast unit, the wireless broadcast unit is connected to the output end of the micro processing unit, and The wireless broadcast unit is connected to an antenna unit for transmitting and receiving signals; a flow port is connected to one of the input terminals of the microprocessor unit, and the flow port is selectively connectable to an external flow meter; a data port, the data port is connected to one of the input terminals of the micro processing unit, and the data port is selectively connectable to an externally located RFID reading element; a power management unit, the power management unit is connected to the foregoing The power management unit provides the power required by the wireless transmission module.

藉此,透過前述技術手段的展現,使得本發明無線傳輸模組在載具置於充氣座上進行充氣時,可透過流量連接埠即時檢知充氣座對載具的供氣狀況,且可過無線廣播單元即時傳遞至外部,而可供遠端警示監控,使得晶圓/光罩之載具在儲存過程中,能被有效的監控其儲存狀況,增進整體製程管理的效能,且可供遠端操控與管理,並可減少氣材的浪費。 Therefore, through the foregoing technical means, the wireless transmission module of the present invention can instantly detect the air supply condition of the inflatable seat to the vehicle through the flow connection when the carrier is placed on the inflatable seat for inflation. The wireless broadcast unit is instantly transmitted to the outside, and can be remotely monitored and monitored, so that the wafer/mask carrier can be effectively monitored during storage, and the overall process management efficiency can be improved. End manipulation and management, and can reduce the waste of gas.

再者,本發明之充氣座的無線傳輸模組係以無線方式傳遞資料,而無需使用訊號線,如此不僅可便於裝配,且由於其係模組化設計,故檢修時無需進行訊號線的查修,有效降低維護與維修的成本。 Furthermore, the wireless transmission module of the inflatable seat of the present invention transmits data wirelessly without using a signal line, which not only facilitates assembly, but also requires no signal line inspection during maintenance due to its modular design. Repair, effectively reduce the cost of maintenance and repair.

為使 貴審查委員能進一步了解本發明的構成、特徵及其他目的,以下乃舉本發明之較佳實施例,並配合圖式詳細說明如后,同時讓熟悉該項技術領域者能夠具體實施。 The preferred embodiments of the present invention are set forth in the accompanying drawings, and in the claims

(10)‧‧‧櫃體 (10)‧‧‧ cabinet

(11)‧‧‧框架 (11) ‧‧‧Framework

(12)‧‧‧側板 (12)‧‧‧ side panels

(15)‧‧‧門板 (15)‧‧‧ Door panels

(20)‧‧‧充氣座 (20)‧‧‧ inflatable seat

(21)‧‧‧基體 (21) ‧ ‧ base

(22)‧‧‧充氣閥件 (22)‧‧‧Inflatable valve parts

(23)‧‧‧排氣閥件 (23)‧‧‧Exhaust valve parts

(24)‧‧‧流量控制閥 (24)‧‧‧Flow control valve

(240)‧‧‧齒輪 (240)‧‧‧ Gears

(25)‧‧‧流量計 (25)‧‧‧ Flowmeter

(27)‧‧‧讀取元件 (27)‧‧‧ Reading components

(30)‧‧‧無線傳輸模組 (30)‧‧‧Wireless transmission module

(31)‧‧‧微處理單元 (31)‧‧‧Microprocessing unit

(32)‧‧‧無線廣播單元 (32) ‧‧‧Wireless Broadcasting Unit

(33)‧‧‧天線單元 (33)‧‧‧Antenna unit

(34)‧‧‧流量連接埠 (34) ‧‧‧Flow connection埠

(35)‧‧‧資料連接埠 (35) ‧‧‧Datalink埠

(37)‧‧‧電源管理單元 (37)‧‧‧Power Management Unit

(38)‧‧‧氣流控制單元 (38)‧‧‧Airflow control unit

(40)‧‧‧控制驅動元件 (40) ‧‧‧Control drive components

(41)‧‧‧齒輪 (41)‧‧‧ Gears

(50)‧‧‧無線接收模組 (50)‧‧‧Wireless receiving module

(51)‧‧‧連接線 (51)‧‧‧Connected lines

(52)‧‧‧連接線 (52)‧‧‧Connected lines

(55)‧‧‧無線中繼接收器 (55)‧‧‧Wireless Relay Receiver

(60)‧‧‧處理模組 (60) ‧‧‧Processing Module

(65)‧‧‧人機介面單元 (65) ‧‧‧Human Machine Interface Unit

(80)‧‧‧載具 (80)‧‧‧ Vehicles

(81)‧‧‧進氣閥 (81)‧‧‧Intake valve

(82)‧‧‧排氣閥 (82)‧‧‧Exhaust valve

(85)‧‧‧標籤元件 (85)‧‧‧ Label elements

第一圖:為本發明無線傳輸模組的簡要架構示意圖。 The first figure is a schematic diagram of a brief architecture of the wireless transmission module of the present invention.

第二圖:為本發明應用無線傳輸模組之充氣座的外觀示意圖。 The second figure is a schematic view of the appearance of the inflatable seat of the wireless transmission module of the present invention.

第三圖:為本發明應用無線傳輸模組之充氣儲存櫃體的外觀示意圖。 The third figure is a schematic view of the appearance of the inflated storage cabinet body of the wireless transmission module of the present invention.

第四圖:為本發明應用無線傳輸模組之充氣儲存櫃體的線路配置示意圖。 The fourth figure is a schematic diagram of the line configuration of the inflated storage cabinet body of the wireless transmission module of the present invention.

第五圖:為本發明應用無線傳輸模組之充氣儲存櫃體另一實施例的簡要架構示意圖。 FIG. 5 is a schematic structural diagram of another embodiment of an inflated storage cabinet for applying a wireless transmission module according to the present invention.

本發明係一種無線傳輸模組及應用彼之充氣座以及充氣櫃,隨附圖例示之本發明具體實施例及其構件中,所有關於前與後、左與右、頂部與底面、上部與下部、以及水平與垂直的參考,僅用於方便進行描述,並非限制本發明,亦非將其構件限制於任何位置或空間方向。圖式與說明書中所指定的 尺寸,當可在不離開本發明之申請專利範圍內,根據本發明之具體實施例的設計與需求而進行變化。 The present invention relates to a wireless transmission module and an inflatable seat and an inflating cabinet thereof. The specific embodiments of the present invention and the components thereof, as illustrated in the accompanying drawings, all relate to front and rear, left and right, top and bottom, upper and lower portions. The horizontal and vertical references are merely for convenience of description and are not intended to limit the invention, nor to limit its components to any position or spatial orientation. The schema and the designation specified in the instructions The dimensions may vary depending on the design and needs of the specific embodiments of the invention, without departing from the scope of the invention.

而應用本發明無線傳輸模組之充氣座以及充氣櫃的詳細構成,則請參照第一、二及三圖所顯示者,該充氣設備可為一櫃體(10)、又或一充氣座(20),其中充氣座(20)可對一載具(80)充氣,且每一櫃體(10)內可分層設有複數充氣座(20),供儲存大量之晶圓/光罩之載具(80)置放,而各該載具(80)可以是,但不限於晶圓傳送盒【FOUP】、晶圓運輸盒【FOSB】、光罩傳送盒【Reticle SMIF Pod,RSP】等。載具(80)底面具有至少一進氣閥(81)及至少一排氣閥(82),又載具(80)周緣另設有一供記錄相關製程資料的RFID標籤元件(85),再者各該充氣座(20)上分設有一無線傳輸模組(30),各該無線傳輸模組(30)可供監控各該充氣座(20)對應載具(80)充氣之狀況;而所述之櫃體(10)係由一框架(11)所構成,且前述各該充氣座(20)係逐一分層矩陣排列於框架(11)上,又櫃體(10)於框架(11)外側設有封閉內部空間之側板(12),且該櫃體(10)於至少其中一側板(12)上設有至少一可供選擇性啟閉之門板(15),供擺置及取用載具(80);又所述之充氣座(20)係如第三圖所示,其具有一供載具(80)擺置之基體(21),且基體(21)上分設有至少一連接供氣迴路之充氣閥件(22)及至少一連接排氣迴路之排氣閥件(23),供分別對應載具(80)之進氣閥(81)與排氣閥,令充氣座(20)可對載具(80)進行充、排氣,再者基 體(21)上另設有一連接供氣迴路之流量控制閥(24)及一流量計(25),用以分別控制及檢知該供氣迴路之流量,且充氣座(20)之基體(21)上並設有一RFID之讀取元件(27),該讀取元件(27)可用於對應讀取載具(80)上標籤元件(85)的資料;再者,所述之各該無線傳輸模組(30)係如第四圖所示,其具有一微處理單元(31),該微處理單元(31)可供判讀、運算與處理相關資訊,且微處理單元(31)連接有一無線廣播單元(32),該無線廣播單元(32)可選自WiFi通訊模式或藍芽通訊模式,又無線廣播單元(32)連接有一天線單元(33),用以無線方式接收及傳遞資料,另無線傳輸模組(30)之微處理單元(31)之輸入端具有一流量連接埠(34),該流量連接埠(34)可供與前述充氣座(20)之流量計(25)選擇性連接,供接收流量計(25)所檢知供氣迴路流量之訊號,又無線傳輸模組(30)之微處理單元(31)另具有一資料連接埠(35),該資料連接埠(35)可供選擇性連接前述充氣座(20)之RFID的讀取元件(27),供透過讀取元件(27)接收載具(80)上標籤元件(85)之資料訊號,再者無線傳輸模組(30)具有一連接微處理單元(31)之電源管理單元(37),該電源管理單元(37)可為一提供整個無線傳輸模組(30)電源之蓄電池,且電源管理單元(37)並可對前述之流量計(25)提供電源,另無線傳輸模組(30)之微處理單元(31)並具有一氣流控制單元(38),而氣流控制單元(38)並連接一控制驅動元件(40),該控制驅動元件(40)設於前述充氣座( 20)流量控制閥(24)一側,且控制驅動元件(40)與流量控制閥(24)分具有一可相互嚙合之齒輪(41、240),令控制驅動元件(40)可作動流量控制閥(24)調整該供氣迴路之流量大小;藉此,該櫃體(10)之各充氣座(20)具有一無線傳輸模組(30),供透過該無線傳輸模組(30)讓工作人員於遠端進行之監控,從而組構成一無線傳輸模組及應用彼之充氣座以及充氣櫃。 For the detailed configuration of the inflatable seat and the inflating cabinet of the wireless transmission module of the present invention, please refer to the first, second and third figures. The inflatable device may be a cabinet (10) or an inflatable seat ( 20), wherein the inflatable seat (20) can inflate a carrier (80), and each of the cabinets (10) can be layered with a plurality of inflatable seats (20) for storing a large number of wafers/masks. The carrier (80) is placed, and each of the carriers (80) may be, but not limited to, a wafer transfer cassette [FOUP], a wafer transport cassette [FOSB], a reticle transfer box [Reticle SMIF Pod, RSP], etc. . The bottom surface of the carrier (80) has at least one intake valve (81) and at least one exhaust valve (82), and the periphery of the carrier (80) is further provided with an RFID tag component (85) for recording related process data, and Each of the inflatable seats (20) is provided with a wireless transmission module (30), and each of the wireless transmission modules (30) is configured to monitor the inflation status of the corresponding carrier (80) of each of the inflatable seats (20); The cabinet (10) is composed of a frame (11), and each of the aforementioned inflatable seats (20) is arranged on the frame (11) one by one, and the cabinet (10) is placed on the frame (11). The outer side is provided with a side panel (12) for closing the inner space, and the cabinet body (10) is provided with at least one door panel (15) for selective opening and closing on at least one of the side plates (12) for placement and access. a carrier (80); the inflatable seat (20) is also shown in the third figure, and has a base body (21) on which the carrier (80) is placed, and the base body (21) is provided with at least An inflation valve member (22) connected to the air supply circuit and at least one exhaust valve member (23) connected to the exhaust circuit for respectively corresponding to the intake valve (81) and the exhaust valve of the carrier (80) for inflating The seat (20) can charge and exhaust the carrier (80), and then base The body (21) is further provided with a flow control valve (24) connected to the gas supply circuit and a flow meter (25) for respectively controlling and detecting the flow of the gas supply circuit, and the base of the inflatable seat (20) ( 21) is provided with an RFID reading component (27), which can be used to read the data of the label component (85) on the carrier (80); further, each of the wireless The transmission module (30) is as shown in the fourth figure, and has a micro processing unit (31) for reading, computing and processing related information, and the micro processing unit (31) is connected with a a wireless broadcast unit (32), the wireless broadcast unit (32) may be selected from a WiFi communication mode or a Bluetooth communication mode, and the wireless broadcast unit (32) is connected to an antenna unit (33) for wirelessly receiving and transmitting data. The input end of the micro processing unit (31) of the wireless transmission module (30) has a flow connection port (34), and the flow connection port (34) is available for selection with the flow meter (25) of the aforementioned inflatable seat (20). The connection is for receiving the signal of the flow of the air supply loop detected by the receiving flow meter (25), and the micro processing unit (31) of the wireless transmission module (30) further has a data connection. (35), the data port (35) is adapted to selectively connect the RFID reading element (27) of the aerating seat (20) for receiving the tag element on the carrier (80) through the reading element (27) ( 85) The data transmission signal, and the wireless transmission module (30) has a power management unit (37) connected to the micro processing unit (31), and the power management unit (37) can provide the entire wireless transmission module (30). a battery of the power source, and the power management unit (37) can provide power to the flow meter (25), and the microprocessor unit (31) of the wireless transmission module (30) has a flow control unit (38). The airflow control unit (38) is connected to a control driving component (40), and the control driving component (40) is disposed on the aforementioned inflatable seat ( 20) One side of the flow control valve (24), and the control drive element (40) and the flow control valve (24) respectively have an intermeshable gear (41, 240) for controlling the flow control of the drive element (40) The valve (24) adjusts the flow rate of the gas supply circuit; thereby, each of the inflatable seats (20) of the cabinet (10) has a wireless transmission module (30) for allowing transmission through the wireless transmission module (30) The monitoring of the staff at the remote end constitutes a wireless transmission module and the application of the inflatable seat and the inflatable cabinet.

而本發明於實際應用時,則係如第一、二圖所示,該櫃體(10)之各該充氣座(20)連接有一無線傳輸模組(30),且櫃體(10)內另設有一無線接收模組(50),該無線接收模組(50)可用於接收前述各該充氣座(20)之無線傳輸模組(30)所傳遞來的資料,進一步可減少訊號線路之配置,且令無線訊號僅於櫃體(10)內部傳遞,又該無線接收模組(50)並可利用一連接線(51)與一設於櫃體(10)外部之處理模組(60)連接,其中連接線(51)可選自RJ45訊號線,以避免櫃體(10)金屬屏蔽的干擾問題,有效確保資料傳輸的正確性及有效性,且處理模組(60)具有邏輯、運算等功能,又處理模組(60)可內建充氣管理程式,該處理模組(60)可選自一般電腦,再者該處理模組(60)並連接有一具顯示與操控功能之人機介面單元(65),以顯示及監控櫃體(10)內各該充氣座(20)之狀態供工作人員監控之用;操作上,則係配合參看第二、三及四圖所示,該無線傳輸模組(30)並利用其流量連接埠(34)、資料連接埠 (35)及氣流控制單元(38)與充氣座(20)之流量計(25)、讀取元件(27)及流量控制閥(24)之控制驅動元件(40),當流量計(25)檢知供氣迴路之流量低於預設值或為0時,則由無線傳輸模組(30)之微處理單元(31)判定為充氣座(20)上未放置載具(80),此時可透過電源管理單元(37)停止讀取元件(27)之掃描及無線廣播單元(32)與天線單元(33)的傳輸動作,以達節能之目的;而當載具(80)置於充氣座(20)上,且同步開啟充、排氣閥件(22、23)與進、排氣閥(81、82),使供氣迴路中氣流開始流動後,可由流量計(25)檢知流量,並經流量連接埠(34)將流量資料傳輸至微處理單元(31),同時經微處理單元(31)判定載具(80)置上,此時微處理單元(31)透過電源管理單元(37)啟動讀取元件(27)掃描讀取載具(80)標籤元件(85)上的資料,並啟動無線廣播單元(32)與天線單元(33)進行無線資料傳遞;如此無線傳輸模組(30)之微處理單元(31)於接收相關訊號後,可經微處理單元(31)之判讀、運算後由無線廣播單元(32)經天線單元(33)傳遞出去,且無線傳輸模組(30)並可利用氣流控制單元(38)對充氣座(20)流量控制閥(24)之控制驅動元件(40)同步提供電源及控制訊號,而可依實際狀況,作動控制驅動元件(40)同步驅動流量控制閥(24),以調整該供氣迴路之氣體流量,而能提供各該充氣座(20)不同的充氣時間與充氣效率,滿足不同的充氣需求;使本創作能利用設於遠端之處理模組(60)顯示 及監控該櫃體(10)內各該充氣座(20)之充氣與使用狀態供,讓工作人員可依實際狀況透過進行操作,以提高充氣速率,確保載具(80)內部氣體的循環穩定性,以達節省氣體之效,進一步可控制載具(80)內部的環境條件,如溼度、溫度等。 In the actual application, as shown in the first and second figures, each of the inflatable seats (20) of the cabinet (10) is connected with a wireless transmission module (30), and the cabinet (10) is inside. A wireless receiving module (50) is further provided, and the wireless receiving module (50) is configured to receive data transmitted by the wireless transmission module (30) of each of the inflatable seats (20), thereby further reducing signal lines. The wireless receiving module is configured to transmit the wireless signal only inside the cabinet (10), and the wireless receiving module (50) can utilize a connecting line (51) and a processing module (60) disposed outside the cabinet (10). The connection, wherein the connection line (51) can be selected from the RJ45 signal line to avoid the interference problem of the metal shielding of the cabinet (10), to ensure the correctness and effectiveness of the data transmission, and the processing module (60) has logic, The operation module and the processing module (60) can be built in an inflation management program. The processing module (60) can be selected from a general computer, and the processing module (60) is connected to a display and control function. The machine interface unit (65) is configured to display and monitor the state of each of the inflatable seats (20) in the cabinet (10) for monitoring by a staff member; Referring to a second, as shown in FIG. 3 & 4, the wireless transmission module (30) using the flow port (34), data ports (35) and the flow control unit (38) and the flow meter (25) of the inflatable seat (20), the reading element (27) and the control drive element (40) of the flow control valve (24), when the flow meter (25) When it is detected that the flow rate of the air supply circuit is lower than a preset value or is 0, the micro processing unit (31) of the wireless transmission module (30) determines that the vehicle (80) is not placed on the inflatable seat (20). The scanning operation of the reading component (27) and the transmission operation of the radio broadcasting unit (32) and the antenna unit (33) can be stopped by the power management unit (37) for energy saving purposes; and when the carrier (80) is placed On the inflatable seat (20), and synchronously opening the charging and exhausting valve members (22, 23) and the intake and exhaust valves (81, 82), after the airflow in the air supply circuit starts to flow, the flowmeter (25) can be inspected. Knowing the flow rate, and transmitting the flow data to the micro processing unit (31) via the flow connection port (34), and determining that the carrier device (80) is set by the micro processing unit (31), at which time the micro processing unit (31) transmits power. The management unit (37) activates the reading component (27) to scan and read the data on the label component (85) of the carrier (80), and activates the wireless broadcast unit (32) and the antenna unit (33) for wireless data transmission; Transmission module (30) After receiving the relevant signal, the micro processing unit (31) can be interpreted and processed by the micro processing unit (31), then transmitted by the wireless broadcasting unit (32) via the antenna unit (33), and the wireless transmission module (30) The airflow control unit (38) can synchronously provide power and control signals to the control driving component (40) of the venting seat (20) flow control valve (24), and can actuate the driving component (40) to synchronously drive the flow according to actual conditions. The control valve (24) is configured to adjust the gas flow rate of the gas supply circuit, and can provide different inflation time and inflation efficiency of each of the inflatable seats (20) to meet different inflation requirements; enabling the creation to be located at the distal end Processing module (60) display And monitoring the inflation and use state of each of the inflatable seats (20) in the cabinet (10), so that the staff can operate according to the actual situation to increase the inflation rate and ensure the stable circulation of the gas inside the vehicle (80). To achieve the effect of saving gas, the environmental conditions inside the carrier (80), such as humidity and temperature, can be further controlled.

又本發明另有一實施例,其係如第五圖所示,前述之無線接收模組(50)可設於櫃體(10)外部,且於櫃體(10)內部另設有一無線中繼接收器(55),該無線中繼接收器(55)可供接收前述各該充氣座(20)之各該無線傳輸模組(30)所傳遞來的資料,並且傳遞給外部之無線接收模組(50),又該無線接收模組(50)並可利用一連接線(52)與前述之處理模組(60)連接,其中連接線(52)可選自RS232之訊號線,以降低櫃體(10)金屬屏蔽的干擾問題,從而提高資料傳輸的正確性及有效性,其一樣與前述具有相同之功效及實用價值。 In another embodiment of the present invention, as shown in FIG. 5, the wireless receiving module (50) may be disposed outside the cabinet (10), and a wireless relay is further disposed inside the cabinet (10). a receiver (55), wherein the wireless relay receiver (55) is configured to receive data transmitted by each of the wireless transmission modules (30) of each of the inflatable seats (20), and transmit the data to an external wireless receiving module The group (50), the wireless receiving module (50) can be connected to the processing module (60) by using a connecting line (52), wherein the connecting line (52) can be selected from the RS232 signal line to reduce The interference of the metal shield of the cabinet (10) improves the correctness and effectiveness of the data transmission, and has the same efficacy and practical value as the foregoing.

經由前述技術手段的實現,本發明除了前述之效能外,進一步更具有下列的效能與功效增進: Through the implementation of the foregoing technical means, the present invention further has the following performance and power enhancement in addition to the aforementioned performance:

1、本發明之充氣座(20)與無線傳輸模組(30)可分別模組化設計,且由於無線傳輸模組(30)係屬無線傳輸之設計,可簡化整體線路之配置與安裝,從而降低系統的安裝成本。 1. The inflatable seat (20) and the wireless transmission module (30) of the present invention can be separately modularized, and since the wireless transmission module (30) is a wireless transmission design, the configuration and installation of the overall line can be simplified. Thereby reducing the installation cost of the system.

2、再者,承前所述本發明之充氣座(20)與無線傳輸模組(30)係呈模組化設計,大幅減少電源線路與訊號線路的配置,故在檢修時無需進行電力線路或訊號線路的查修,有效降低維護與維修的成本。 2. Furthermore, the inflatable seat (20) and the wireless transmission module (30) of the present invention are modularly designed to greatly reduce the configuration of the power line and the signal line, so that no power line or power line is required for maintenance. The repair of signal lines effectively reduces the cost of maintenance and repair.

3、本發明之無線傳輸模組(30)可利用檢知流量計(25)之流量大小,來判斷載具(80)是否置於充氣座(20)之基體(21)上,用以當放置載具(80)時才啟動無線傳輸模組(30)之無線廣播單元(32)與天線單元(33),並作動充氣座(20)之RFID讀取元件(27)進行掃描,無需持續性的掃描、讀取及傳送資料,而達到節能之目的。 3. The wireless transmission module (30) of the present invention can use the flow rate of the detection flow meter (25) to determine whether the carrier (80) is placed on the base (21) of the inflatable seat (20) for use as When the carrier (80) is placed, the wireless broadcasting unit (32) and the antenna unit (33) of the wireless transmission module (30) are activated, and the RFID reading element (27) of the inflatable seat (20) is scanned for scanning without continuing. Sexual scanning, reading and transmitting data to achieve energy saving.

4、本發明之無線傳輸模組(30)設有一連接流量控制閥(24)之控制驅動元件(40)的氣流控制單元(38),供選擇性操控供氣廻路的流量大小,使其能依實際狀況啟動充氣廻路、充氣量與充氣速率,而無需不斷注入乾淨的氣體,無效降低氣體成本。 4. The wireless transmission module (30) of the present invention is provided with a flow control unit (38) connected to the control drive element (40) of the flow control valve (24) for selectively controlling the flow rate of the air supply circuit to It can start the inflation circuit, the inflation amount and the inflation rate according to the actual situation, without continuously injecting clean gas, which can effectively reduce the gas cost.

藉此,可以理解到本發明為一創意極佳之創作,除了有效解決習式者所面臨的問題,更大幅增進功效,且在相同的技術領域中未見相同或近似的產品創作或公開使用,同時具有功效的增進,故本發明已符合發明專利有關「新穎性」與「進步性」的要件,乃依法提出申請發明專利。 In this way, it can be understood that the present invention is an excellent creation, in addition to effectively solving the problems faced by the practitioners, and greatly improving the efficiency, and the same or similar product creation or public use is not seen in the same technical field. At the same time, it has the effect of improving the efficiency. Therefore, the present invention has met the requirements for "novelty" and "progressiveness" of the invention patent, and is filed for patent application according to law.

(24)‧‧‧流量控制閥 (24)‧‧‧Flow control valve

(240)‧‧‧齒輪 (240)‧‧‧ Gears

(25)‧‧‧流量計 (25)‧‧‧ Flowmeter

(30)‧‧‧無線傳輸模組 (30)‧‧‧Wireless transmission module

(31)‧‧‧微處理單元 (31)‧‧‧Microprocessing unit

(32)‧‧‧無線廣播單元 (32) ‧‧‧Wireless Broadcasting Unit

(33)‧‧‧天線單元 (33)‧‧‧Antenna unit

(34)‧‧‧流量連接埠 (34) ‧‧‧Flow connection埠

(35)‧‧‧資料連接埠 (35) ‧‧‧Datalink埠

(37)‧‧‧電源管理單元 (37)‧‧‧Power Management Unit

(38)‧‧‧氣流控制單元 (38)‧‧‧Airflow control unit

(40)‧‧‧控制驅動元件 (40) ‧‧‧Control drive components

(41)‧‧‧齒輪 (41)‧‧‧ Gears

Claims (9)

一種無線傳輸模組,其包含有:一微處理單元;一無線廣播單元,該無線廣播單元係連接於微處理單元;一天線單元連接該無線廣播單元,以收發一訊號;一流量連接埠,該流量連接埠連接該微處理單元,且該流量連接埠可供與一設於外部流量計選擇性連接;一資料連接埠,該資料連接埠連接該微處理單元,且該資料連接埠可供與一設於外部之RFID讀取元件選擇性連接;一電源管理單元,該電源管理單元連接前述之微處理單元,該電源管理單元可提供無線傳輸模組所需之電源。 A wireless transmission module includes: a micro processing unit; a wireless broadcasting unit, the wireless broadcasting unit is connected to the micro processing unit; an antenna unit is connected to the wireless broadcasting unit to send and receive a signal; The flow connection port is connected to the micro processing unit, and the flow connection port is selectively connectable to an external flow meter; a data connection port, the data connection port is connected to the micro processing unit, and the data connection port is available Optionally connected to an externally located RFID reading component; a power management unit coupled to the aforementioned microprocessor unit, the power management unit providing power required by the wireless transmission module. 依申請專利範圍第1項所述之無線傳輸模組,其中該無線廣播單元可選自WiFi通訊模式。 The wireless transmission module of claim 1, wherein the wireless broadcast unit is selectable from a WiFi communication mode. 依申請專利範圍第1項所述之無線傳輸模組,其中該無線廣播單元可選自藍芽通訊模式。 The wireless transmission module of claim 1, wherein the wireless broadcast unit is selectable from a Bluetooth communication mode. 依申請專利範圍第1項所述之無線傳輸模組,其中該微處理單元並具有一氣流控制單元,該氣流控制單元並連接一設於外部之控制驅動元件,控制驅動元件係設於一外部之流量控制閥上,令控制驅動元件可作動流量控制閥調整流量大小。 The wireless transmission module according to claim 1, wherein the microprocessor unit has an airflow control unit, and the airflow control unit is connected to an external control driving component, and the control driving component is disposed outside. The flow control valve allows the control drive element to actuate the flow control valve to adjust the flow rate. 依申請專利範圍第4項所述之無線傳輸模組,其中該控制驅動元件與該流量控制閥分具有一可相互嚙合之齒輪。 The wireless transmission module of claim 4, wherein the control drive component and the flow control valve have a gear that can mesh with each other. 一種充氣座,其包含:一基體,該基體上分設有至少一連接供氣迴路之充氣閥件及至少一連接排氣迴路之排氣閥件,再者基體上另設有一連接供氣迴路之流量計,且充氣座之基體上並設有一RFID之讀取元件;及至少一如請求項1之無線傳輸模組,固設於該基體中,對應地針對流經該充氣座之一氣體產生並發射一訊號。 An inflatable seat comprising: a base body having at least one inflation valve member connected to the air supply circuit and at least one exhaust valve member connected to the exhaust circuit, and further comprising a connecting air supply circuit on the base body a flow meter, and an RFID reading element is disposed on the base of the inflatable seat; and at least one wireless transmission module as claimed in claim 1 is fixed in the base body, correspondingly for a gas flowing through the inflatable seat Generate and transmit a signal. 依申請專利範圍第6項所述之充氣座,其中該基體之供氣迴路於流量計前方設有一流量控制閥。 The inflatable seat according to Item 6 of the patent application, wherein the air supply circuit of the base body is provided with a flow control valve in front of the flow meter. 一種充氣櫃,其包含:一櫃體,該櫃體具有至少一架桿,且架桿外部周圍覆設有一側板;至少一如請求項6之充氣座,固設於該櫃體之架桿中;一無線接收模組,該無線接收模組設於櫃體內部,用以無線接收並傳遞該訊號予各該充氣座之無線傳輸模組;及一處理模組,該處理模組設於櫃體外部,且處理模組利用一訊號連接該無線接收模組。 An inflatable cabinet comprising: a cabinet having at least one pole, and a periphery of the rack is covered with a side panel; at least one inflatable seat as claimed in claim 6 is fixed in the mast of the cabinet a wireless receiving module, the wireless receiving module is disposed inside the cabinet for wirelessly receiving and transmitting the signal to the wireless transmission module of each of the inflatable seats; and a processing module, the processing module is disposed in the cabinet Outside the body, the processing module connects the wireless receiving module with a signal. 一種充氣櫃,其包含:一櫃體,該櫃體具有至少一架桿,且架桿外部周圍覆設有一側板;至少一如請求項6之充氣座,固設於該櫃體之架桿中; 一無線中繼接收器,該無線中繼接收器設於櫃體內部,用以無線方式接收並傳遞該訊號予各該充氣座之無線傳輸模組;一無線接收模組,該無線接收模組設於櫃體外部,用以無線方式接收並傳遞該訊號予該無線中繼接收器;及一處理模組,該處理模組設於櫃體外部,且處理模組利用一訊號連接該無線接收模組。 An inflatable cabinet comprising: a cabinet having at least one pole, and a periphery of the rack is covered with a side panel; at least one inflatable seat as claimed in claim 6 is fixed in the mast of the cabinet ; a wireless relay receiver, the wireless relay receiver is disposed inside the cabinet, and wirelessly receives and transmits the signal to each wireless transmission module of the inflatable seat; a wireless receiving module, the wireless receiving module Provided on the outside of the cabinet for wirelessly receiving and transmitting the signal to the wireless relay receiver; and a processing module, the processing module is disposed outside the cabinet, and the processing module is connected to the wireless receiver by using a signal Module.
TW102130129A 2013-08-23 2013-08-23 Wireless transmission module and inflatable base and inflatable cabinet using the same TW201508856A (en)

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