TW201501855A - Machine tool temperature control system - Google Patents
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Abstract
Description
本發明有關一種工具機溫度控制系統,具體而言指一種能將冷卻流體輸入工具機以有效移除工具機上主要熱源的熱量,進而控制工具機的溫度,尤其是能針對工作轉台所產生溫度不均的問題加以改善。 The invention relates to a machine tool temperature control system, in particular to a method for inputting a cooling fluid into a machine tool to effectively remove heat from a main heat source on the machine tool, thereby controlling the temperature of the machine tool, in particular, the temperature generated by the working turntable. The problem of unevenness is improved.
一般工具機的機體為了進行多方向的加工,至少會在機體的立柱上設有驅動刀具的一主軸,在機體的基座上設有線性移動的至少一靜壓軌道、旋轉作動的一工作轉台與驅動工作轉台之馬達。當工具機進行加工作業時,主軸與馬達等熱源將會產生大量的熱量,而導軌與工作轉台則容易因摩擦而造成溫度升高,發生冷縮熱脹的物理現象。由此可見,工具機經常受到多種熱源及發熱因素同步影響,若無法有效控制加工時的機體溫度,將會對加工精度造成影響而無法因應高精密加工的技術需求。 In order to perform multi-directional machining, the body of the general machine tool is provided with at least one spindle for driving the cutter on the column of the machine body, and at least one static pressure rail linearly moving on the base of the machine body, and a working turntable for rotating motion With the motor that drives the work turntable. When the machine tool performs the machining operation, the heat source such as the spindle and the motor will generate a large amount of heat, and the guide rail and the work turntable are liable to cause the temperature to rise due to friction, and the physical phenomenon of shrinkage and thermal expansion occurs. It can be seen that the machine tool is often affected by a variety of heat sources and heating factors. If the temperature of the machine body during processing cannot be effectively controlled, it will affect the machining accuracy and cannot meet the technical requirements of high-precision machining.
此外,目前業界開發出一種馬達直驅液靜壓工作轉台,具有高精度、大負載與高動態響應的優點而普遍受到歡迎,其中,位於工作轉台頂部的轉盤的支撐力是藉由複數個注油孔進行注油所產生的油膜壓力來提供,但前述注油孔都是分布於以該轉盤之轉軸為圓心的單一圓周上,因此當轉盤轉動時,油膜受轉盤相對運動而摩擦產生的熱量勢必將高度集中在前述圓周上而無法均勻分散,因而產生溫度梯度,對加工精度產生不良的影響。 In addition, the industry has developed a motor direct-drive hydrostatic working turntable, which is popular with high precision, large load and high dynamic response. The support force of the turntable located at the top of the work turntable is multiplied by oil. The oil is supplied by the oil film pressure generated by the oil injection, but the oil injection holes are distributed on a single circumference centered on the rotating shaft of the rotary table, so when the rotary disk rotates, the heat generated by the frictional movement of the oil film by the rotating disk is bound to be high. Concentration on the aforementioned circumference does not uniformly disperse, and thus a temperature gradient is generated, which adversely affects the processing accuracy.
有鑑於前述缺失,本發明之主要目的在於提供一種工具機溫度控制系統,能夠改善工作轉台溫度不均的問題。 In view of the foregoing, the main object of the present invention is to provide a power tool temperature control system capable of improving the temperature unevenness of the work turret.
本發明的次一目的在於提供一種工具機溫度控制系統,能夠同時針對工具機的主要構件進行溫度控制。 A second object of the present invention is to provide a machine tool temperature control system capable of simultaneously controlling temperature of a main component of a machine tool.
為此,本發明提供一種工具機溫度控制系統,適用於具有一液靜壓轉台的一工具機機體,該液靜壓轉台之頂部設有一轉盤,該溫度控制系統包含有一第一循環冷卻管路,該第一循環冷卻管路通入該工具機機體內部並設有複數個注油孔位於該轉盤之底部,且該等注油孔分布於以該轉盤之轉軸為圓心但不同半徑的至少二個圓周上。 To this end, the present invention provides a machine tool temperature control system, which is suitable for a machine tool body having a hydrostatic pressure turntable. The top of the hydrostatic pressure turntable is provided with a turntable, and the temperature control system includes a first circulating cooling line. The first circulating cooling pipe is connected to the inside of the machine tool body and is provided with a plurality of oil filling holes at the bottom of the rotating wheel, and the oiling holes are distributed at at least two circumferences centered on the rotating shaft of the rotating wheel but different radii on.
藉此,本發明可以藉由改變前述注油孔的散布位置,也就是分布於至少二個不同的圓周上,讓摩擦所產生的熱量能夠順利隨著油膜的流動而分散,避免熱量高度集中所造成溫度分布不均的問題。 Thereby, the present invention can change the scattering position of the oil hole, that is, distribute it on at least two different circumferences, so that the heat generated by the friction can be smoothly dispersed along with the flow of the oil film, thereby avoiding the high concentration of heat. The problem of uneven temperature distribution.
再者,本發明還可以再設置第二循環冷卻管路、第三循環冷卻管路與第四循環冷卻管路以分別通入該工具機機體之靜壓軌道、馬達與主軸等熱源,第一至第四循環冷卻管路內則有一冷卻流體以往復循環來移除前述熱源所產生的熱量;此外,本發明之工具機溫度控制系統還具有一調溫裝置來調整前述第一至第四循環冷卻管路內冷卻流體的溫度。因此能夠穩定控制工具機機體各主要構件的溫度。 Furthermore, the present invention can further provide a second circulating cooling line, a third circulating cooling line and a fourth circulating cooling line to respectively pass into the static pressure rail, the motor and the main shaft of the machine tool body, first A cooling fluid is recirculated in the fourth circulation cooling circuit to remove heat generated by the heat source; in addition, the power tool temperature control system of the present invention further has a temperature regulating device to adjust the first to fourth cycles. The temperature of the cooling fluid in the cooling circuit. Therefore, it is possible to stably control the temperature of each main component of the machine tool body.
10‧‧‧工具機溫度控制系統 10‧‧‧Tool machine temperature control system
21‧‧‧第一循環冷卻管路 21‧‧‧First cycle cooling line
22‧‧‧第二循環冷卻管路 22‧‧‧Second circulation cooling line
23‧‧‧第三循環冷卻管路 23‧‧‧ Third cycle cooling line
24‧‧‧第四循環冷卻管路 24‧‧‧ fourth cycle cooling line
30‧‧‧調溫裝置 30‧‧‧temperature control device
31‧‧‧儲冰水桶 31‧‧‧ ice storage bucket
32‧‧‧熱源單元 32‧‧‧Heat source unit
33‧‧‧注水管路 33‧‧‧Water injection pipeline
34‧‧‧出水管路 34‧‧‧Water outlet
35~38‧‧‧熱交換器 35~38‧‧‧ heat exchanger
39‧‧‧儲熱水桶 39‧‧ ‧ storage hot water tank
391‧‧‧混水閥 391‧‧‧Water mixing valve
40‧‧‧基座 40‧‧‧Base
50‧‧‧液靜壓軸承 50‧‧‧Hydraulic pressure bearing
51‧‧‧外環 51‧‧‧Outer Ring
511‧‧‧軸向保持部 511‧‧‧Axial retention
512‧‧‧徑向保持部 512‧‧‧ Radial Holder
513‧‧‧軸向支撐部 513‧‧‧Axial support
52‧‧‧內環 52‧‧‧ Inner Ring
53‧‧‧注油孔 53‧‧‧ oil hole
60‧‧‧旋轉軸 60‧‧‧Rotary axis
61‧‧‧承載部 61‧‧‧Loading Department
62‧‧‧軸部 62‧‧‧Axis
70‧‧‧轉盤 70‧‧‧ Turntable
S‧‧‧溫度感測器 S‧‧‧temperature sensor
C‧‧‧控制器 C‧‧‧ controller
P‧‧‧幫浦 P‧‧‧ pump
第1圖為本發明較佳實施例之系統示意圖。 Figure 1 is a schematic illustration of a system in accordance with a preferred embodiment of the present invention.
第2圖為本發明較佳實施例之工作轉台示意圖。 Figure 2 is a schematic view of a work turntable in accordance with a preferred embodiment of the present invention.
第3圖為本發明較佳實施例中注油孔的分布示意圖。 Figure 3 is a schematic view showing the distribution of oil injection holes in the preferred embodiment of the present invention.
請先參閱第1圖,本發明第一實施例所提供之工具機溫度控制系統10,具有第一至第四循環冷卻管路21~24分別通入工具機機體的液靜壓轉台、靜壓軌道、馬達與主軸等熱源,各循環冷卻管路21~24內具有冷卻流體以往復循環來移除前述熱源所產生的熱量,而且前述冷卻流體以定流量循環為本發明的最佳選擇,能夠有效利用能量。此外,各循環冷卻管路21~24分別設有二溫度感測器S於輸入與輸出冷卻流體至工具機熱源的位置,藉以偵測各循環冷卻管路21~24冷卻流體之溫度參數後輸出至一控制器C。要在此補充的是,前述循環冷卻管路21~24也可以只分別設置單一溫度感測器而選擇性地設置於輸入或輸出冷卻流體至工具機熱源的位置。 Referring to FIG. 1 , a power tool temperature control system 10 according to a first embodiment of the present invention has first to fourth circulating cooling lines 21 to 24 respectively connected to a hydrostatic pressure turntable of a machine tool body, and a static pressure. a heat source such as a rail, a motor and a main shaft, and each of the circulating cooling pipes 21 to 24 has a cooling fluid to reciprocate to remove heat generated by the heat source, and the cooling fluid is circulated at a constant flow rate and is the best choice for the present invention. Use energy efficiently. In addition, each of the circulating cooling pipes 21 to 24 is respectively provided with two temperature sensors S for inputting and outputting cooling fluid to the heat source of the machine tool, thereby detecting the temperature parameters of the cooling fluids of each of the circulating cooling pipes 21 to 24 and outputting To a controller C. It is to be added here that the aforementioned circulating cooling lines 21 to 24 may also be provided with only a single temperature sensor and selectively disposed at a position where the cooling fluid is input or output to the machine tool heat source.
前述工具機溫度控制系統10設置有一調溫裝置30,其具有一儲冰水桶31,一熱源單元32以調節儲冰水桶31中冷卻水的溫度,一注水管路33與一出水管路34分別連接熱源單元32與儲冰水桶31,分別具體描述如下:該出水管路33設有四個獨立運作且受該控制器C控制的幫浦P,用來將熱源單元32所輸出溫度均一的冷卻水傳送到四個熱交換器35~38,前述熱交換器35~38是連接於前述第一至第四循環冷卻管路21~24而能夠讓冷卻流體的熱量轉移到來自注水管路33的冷卻水,之後藉由與熱交換器35~38連接的出水管路34來將冷卻水導回儲水冰桶31。 The power tool temperature control system 10 is provided with a temperature regulating device 30 having an ice storage bucket 31, a heat source unit 32 for adjusting the temperature of the cooling water in the ice storage bucket 31, and a water injection pipe 33 and a water outlet pipe 34 respectively. The heat source unit 32 and the ice storage bucket 31 are respectively connected as follows: the water outlet pipe 33 is provided with four pumps P that are independently operated and controlled by the controller C for uniformly cooling the temperature outputted by the heat source unit 32. The water is transferred to the four heat exchangers 35 to 38, and the heat exchangers 35 to 38 are connected to the first to fourth circulating cooling lines 21 to 24 to transfer the heat of the cooling fluid to the water injecting line 33. The cooling water is then led back to the storage ice bucket 31 by the water outlet line 34 connected to the heat exchangers 35-38.
藉此,本發明之工具機溫度控制系統10能夠運用單一個調 溫裝置30的冷卻水來調整第一至第四循環冷卻管路21~24中冷卻流體的溫度,主要是根據各溫度感測器S所回傳的溫度參數,再由控制器C調整控制各幫浦P的輸出量,以調整各循環冷卻管路21~24移除熱量的能力,達到工具機機體的溫度控制功能,具有高效率與低設備成本的優勢。 Thereby, the power tool temperature control system 10 of the present invention can utilize a single tone The cooling water of the temperature device 30 adjusts the temperature of the cooling fluid in the first to fourth circulating cooling lines 21 to 24, mainly according to the temperature parameter returned by each temperature sensor S, and then the controller C adjusts and controls each The output of the pump P is used to adjust the heat removal capability of each of the circulating cooling lines 21~24 to achieve the temperature control function of the machine tool body, which has the advantages of high efficiency and low equipment cost.
除此之外,該調溫裝置30還可以設置一儲熱水桶39以存放熱水,以及一混水閥391設置於注水管路33而接收來自熱源單元32與儲熱水閥39的水流。藉此,當工具機機體要開啟暖機的時候,工具機溫度控制系統10可以利用混水閥391混合儲熱水桶39的熱水與熱源單元的冷卻水,或者單純輸出儲熱水同39的熱水到注水管路33,以提高第一至第四循環冷卻管路35~38中冷卻流體的溫度,以縮短工具機機體暖機的時間。前述儲熱水桶39亦可連接熱源單元32以調整所儲存熱水之溫度。 In addition, the temperature regulating device 30 may further be provided with a hot water storage tank 39 for storing hot water, and a water mixing valve 391 disposed at the water injection line 33 to receive the water flow from the heat source unit 32 and the hot water storage valve 39. Therefore, when the machine tool body is to be turned on, the machine tool temperature control system 10 can use the water mixing valve 391 to mix the hot water of the hot water storage tank 39 with the cooling water of the heat source unit, or simply output the hot water storage 39. The hot water is supplied to the water injection line 33 to increase the temperature of the cooling fluid in the first to fourth circulation cooling lines 35 to 38 to shorten the time for warming up the machine tool body. The aforementioned hot water storage tank 39 may also be connected to the heat source unit 32 to adjust the temperature of the stored hot water.
前述實施例之工具機機體所採用的液靜壓轉台,其具體結構如第2圖所示,主要包含有:一基座40,一液靜壓軸承50乘載於該基座40上方,一旋轉軸60設於該液靜壓軸承50中央且受一馬達(圖中未示)驅轉,以及一轉盤70固接於旋轉軸60上方而能同步轉動。 The hydrostatic pressure turret used in the machine tool body of the foregoing embodiment has a specific structure as shown in FIG. 2, and mainly includes a base 40 on which a hydrostatic bearing 50 is mounted. The rotating shaft 60 is disposed at the center of the hydrostatic bearing 50 and is driven by a motor (not shown), and a turntable 70 is fixedly coupled to the rotating shaft 60 to be synchronously rotated.
該液靜壓軸承50是由一外環51與一內環52所組裝構成,該外環51由上到下依序為一軸向保持部511、一徑向保持部512與一軸向支撐部513,徑向保持部512是套設於該內環52之外周面,軸向保持部511與軸向支撐部513則分別向內延伸至該內環52上方與下方以保持該內環52之軸向位置。液靜壓軸承50還設有複數個注油孔53設於軸向支撐部513並連通第一循環冷卻管路21,在本實施例中注油孔53的數量為8個,其分布的位置請參閱第3圖所示,該等注油孔50分布於以該轉盤之轉軸為圓心 但不同半徑的二個圓周上。因此,各注油孔53能夠朝向內環52底面之油腔(圖中未示)進行注油,能夠在內環52與軸向支撐部513之間形成一油膜,藉由油膜壓力支撐內環52,而消除內環52相對外環51轉動時的摩擦力。 The hydrostatic bearing 50 is assembled by an outer ring 51 and an inner ring 52. The outer ring 51 is an axial retaining portion 511, a radial retaining portion 512 and an axial support from top to bottom. The portion 513, the radial holding portion 512 is sleeved on the outer circumferential surface of the inner ring 52, and the axial holding portion 511 and the axial support portion 513 respectively extend inwardly above and below the inner ring 52 to hold the inner ring 52. Axial position. The hydrostatic bearing 50 is further provided with a plurality of oil-filling holes 53 provided in the axial support portion 513 and communicating with the first circulating cooling line 21. In the present embodiment, the number of the oil-filling holes 53 is eight, and the distribution position is referred to As shown in FIG. 3, the oil hole 50 is distributed at the center of the rotating shaft of the turntable. But on two circles of different radii. Therefore, each oil hole 53 can be oiled toward the oil chamber (not shown) on the bottom surface of the inner ring 52, and an oil film can be formed between the inner ring 52 and the axial support portion 513, and the inner ring 52 is supported by the oil film pressure. The frictional force of the inner ring 52 relative to the rotation of the outer ring 51 is eliminated.
旋轉軸60具有一承載部61與一軸部62設於該承載部61的中央下方,承載部61之的外側底端是固接於液靜壓軸承50的內環51上,並且能夠連接轉盤70,該軸部62則能夠受馬達(圖中未示)驅轉。因此,當馬達將動力傳遞到旋轉軸60時,旋轉軸60與轉盤70的荷重將會傳遞到液靜壓軸承50的內環52,進而利用油膜壓力來提供支撐力並降低摩擦力,是轉盤70能夠高速且精確地作動。 The rotating shaft 60 has a bearing portion 61 and a shaft portion 62 disposed below the center of the bearing portion 61. The outer bottom end of the bearing portion 61 is fixed to the inner ring 51 of the hydrostatic bearing 50, and can be connected to the turntable 70. The shaft portion 62 can be driven by a motor (not shown). Therefore, when the motor transmits power to the rotating shaft 60, the load of the rotating shaft 60 and the turntable 70 is transmitted to the inner ring 52 of the hydrostatic bearing 50, and the oil film pressure is used to provide the supporting force and reduce the friction. 70 can be operated at high speed and accurately.
由於該等注油孔53是分布在不同半徑的圓周上,因此油膜的熱量將可以被有效地擴散開來,使油膜的溫度更加均勻,進而提高溫度控制的效能並提高加工精度。前述注油孔在本實施例為交錯排列,當然本領域技術人員能夠視情況加以變更其分布位置,或者改變其數量,仍應視為本發明的簡單改變。 Since the oil filling holes 53 are distributed on the circumferences of different radii, the heat of the oil film can be effectively diffused to make the temperature of the oil film more uniform, thereby improving the efficiency of temperature control and improving the processing precision. The foregoing oil-filling holes are staggered in this embodiment. Of course, those skilled in the art can change the position of the distribution or change the number thereof as appropriate, and should still be regarded as a simple change of the present invention.
綜合前述,本發明之工具機溫度控制系統利用注油孔的位置變化來提升溫度調整的效能,同時能夠使用單一冷卻裝置與各管路香配合而同時提供工具機機體主要構件所需的溫度控制功能,具有高效能與低成本的優點。 In summary, the power tool temperature control system of the present invention utilizes the position change of the oil injection hole to improve the efficiency of the temperature adjustment, and at the same time, can use a single cooling device to cooperate with each pipeline to provide the temperature control function required for the main components of the machine tool body. It has the advantages of high efficiency and low cost.
40‧‧‧基座 40‧‧‧Base
51‧‧‧外環 51‧‧‧Outer Ring
52‧‧‧內環 52‧‧‧ Inner Ring
53‧‧‧注油孔 53‧‧‧ oil hole
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