TW201439408A - Building panels and method of forming building panels - Google Patents

Abstract

A building panel structure is disclosed, in which building panels are used to form a structure. Roof panels and roof panel tiles are disclosed, which can be used to form the roof of the structure. The roof panels and the building panels include a core and a coating covering a portion of the core. In some embodiments the core consists of a frame and at least one insulating structural block. The insulating structural blocks can be encapsulated polystyrene (EPS) foam blocks. In some embodiments the coating includes ceramic material. In some embodiments the coating includes a first layer and a second layer. In some embodiments the coating is used to retrofit existing wall structures. The roof panel and the roof tile can be shaped, formed, and colored to look like traditional roof tiles such as shake roof tiles or Spanish roof tiles.

Description

Building panels and methods of forming building panels METHOD OF FORMING BUILDING PANELS

The present invention generally relates to materials used in the construction of houses and buildings, and more particularly to building panels and roof panels, which are used to form walls, roofs or other parts of a house or building.

Buildings have historically been constructed of bricks, concrete blocks, timber frames and plasters, or more recently steel frame structures and plaster. The materials and technology used in the construction of buildings have evolved to reduce costs, improve energy efficiency, reduce wood use in buildings, and reduce material waste. The construction of cement blocks and bricks requires a lot of manpower to build the buildings, which increases the cost of the building. Wood has long been a staple material in construction, but recently there has been a rise in awareness of protecting forest resources. Wood is inherently vulnerable to bad weather, moisture, mold, fire and insect damage. Similarly, building wood with wood can cause a lot of waste. This is because the standard size panels that are sent to the construction site must be cut and assembled into buildings on the construction site. Cutting the wood into the required size of the workforce will result in high labor costs, and the cutting process of these boards also results in a waste of large amounts of wood.

It is generally desirable to reduce the energy costs of a building's life cycle by increasing the energy efficiency of the building. Cement blocks, bricks and timber frames and stucco buildings do not provide the high energy efficiency that can be obtained from newer materials.

Foam blocks have become a popular alternative, and these foam blocks have environmental resilience compared to conventional wood, cement brick and brick materials. The foam block system is lightweight, it can be shaped or formed into any desired shape to form a thermally efficient building structure and requires less special The manpower can form a building structure. Other advantages include resistance to moisture, mold, fire and insect damage, but are not limited to this. The foamed blocks are formed from recyclable and recyclable materials that provide good insulation qualities and are often made from recycled materials. Or, for example, the structural block can be made of other environmentally benign materials such as straw, wood fiber, paper, and glass.

For these new building materials, one of the problems with foam blocks is that they are made of foam blocks. The structural elements of the finished building are not as strong as the building elements made of wood, brick or cement. However, structural strength is particularly important in areas where buildings need to withstand strong winds and earthquakes. Therefore, there is a need for building panel systems that can reduce construction time, use environmentally sound materials, and create buildings that combine high structural strength and structural integrity.

The roof of a house or building is particularly important in the energy consumption of the overall building. when When the heat transmitted through the roof of the building is minimized, the energy efficiency of the overall building can be maximized. Therefore, it is necessary to specifically design composite building panels for use in the roof of a building.

As mentioned above, particular embodiments of the invention relate to materials used in the construction of houses and buildings, and more particularly to building panels used to form walls, roofs or other parts of a house or building.

The use of materials that are environmentally friendly, insulating, and lightweight as materials for walls, roofs, floors, and other structures of buildings is gaining popularity. The materials of these blocks can be used to replace stucco blocks, insulated wood and stucco walls. These blocks are structural elements that provide insulating properties and one shaped block that defines the shape of the structure to be constructed. Expanded polystyrene (EPS) foam blocks are a popular material, but other materials such as straw, plastic, and recycled components can also be used to make insulating structural blocks. These new building materials use less wood, reduce construction waste, and often use recycled materials to create buildings that are more energy efficient than general wood frame and stucco buildings. Such insulating structural blocks, such as EPS foam blocks, are generally lightweight and can be easily shaped or shaped to produce any desired shape. In addition, it is relatively easy to embed a protective layer, plate or material in the foam block to increase The efficiency, safety and quality of the house made up of the foam block. These new block materials (including EPS foam blocks) sometimes have no necessary structural strength for a particular building structure. In these examples, it is desirable to add structural elements to the building panels made from the insulating structural block material. The present invention herein discloses a building panel and a method of manufacturing a building panel using an insulating structural block, a frame, and a coating covering the insulating structural block and the frame to create a structurally strong building and building panel while still retaining insulation The structural block is characterized by light weight, environmentally sound, energy efficiency and the like.

Building panels disclosed herein for use in forming walls, buildings, bridges or What other buildings are built. The building panels disclosed herein are especially designed for the construction of roofs or other structures for houses. Building roofs are especially important for the safety, fire resistance and energy efficiency of a home.

35‧‧‧

45‧‧‧ windows

110‧‧‧Buildings

112‧‧‧Building panels

114‧‧‧ first surface

116‧‧‧ second surface

124‧‧‧ front surface

126‧‧‧Back surface

130‧‧‧Frame

132‧‧‧Vertical components

133‧‧‧ Roof truss

134‧‧‧ horizontal components

140‧‧‧Insulation block

140a‧‧‧EPS foam block first piece

140b‧‧‧EPS foam block second piece

142‧‧‧Cement block

144‧‧‧ wall panel

146‧‧‧Insulation

148‧‧‧EIFS layer

150‧‧‧Interlocking elements

152‧‧‧ tongue

154‧‧‧Interlocking components

155‧‧‧Metal slats

156‧‧‧ Polymer-based acrylic adhesive

157‧‧‧ plaster coating

158‧‧‧ core

160‧‧‧ coating

162‧‧‧Scratch

163‧‧‧Second scratch layer B

164‧‧‧First scratch layer A

165‧‧‧Brown mixture

166‧‧‧Main brown layer

167‧‧‧Non-cemented layer

168‧‧‧Brown mixture

170‧‧‧glass fiber mesh

172‧‧‧Electronic network structure

180‧‧‧ side

188‧‧‧ bolt

190‧‧‧ bottom

192‧‧‧ concrete

194‧‧‧Bottom interlocking elements

212‧‧‧Building panels

224‧‧‧ front surface

226‧‧‧Back surface

230‧‧‧Frame

231‧‧‧Flange

233‧‧‧Flange

234‧‧‧Frame components

235‧‧‧Frame components

236‧‧‧Frame components

238‧‧‧Four frame components

239‧‧‧Flange

253‧‧‧ top edge

254‧‧‧ bottom edge

255‧‧‧ first side edge

256‧‧‧ second side edge

258‧‧‧ core

312‧‧‧Building panels

314‧‧‧ first surface

316‧‧‧ second surface

330‧‧‧Frame

358‧‧‧ core

381‧‧‧Power socket

383‧‧‧Power switch

560‧‧‧ coating

562‧‧‧Scratch

563‧‧‧Second B

564‧‧‧First scratch layer A

566‧‧‧Main brown layer

570‧‧‧glass fiber mesh

572‧‧‧ Peak

574‧‧‧谷部

582‧‧‧ Peak

584‧‧‧The main brown layer valley

709‧‧‧section

710‧‧‧ board

770‧‧‧glass fiber mesh

809‧‧‧ area

810‧‧‧Building panel building

812‧‧‧ Panel

814‧‧‧ surface

815‧‧‧ wall

817‧‧‧ Roof structure

820‧‧‧ Roof tiles

822‧‧‧ fluid passage

824‧‧‧ top surface

825‧‧‧ roof

826‧‧‧ bottom

830‧‧‧Frame

842‧‧‧ layers of material

843‧‧‧ second floor

846‧‧‧floor

858‧‧‧ core

860‧‧‧ coating

862‧‧‧ first floor

865‧‧‧ Wet coating mixture

866‧‧‧ second floor

867‧‧‧Non-cemented layer

868‧‧‧ fourth floor

872‧‧‧Electronic network structure

874‧‧‧ third floor

875‧‧‧ bolt

920‧‧‧ pipe body

922‧‧‧Closet board

933‧‧‧ mortar layer frame

935‧‧‧ trowel

1112‧‧‧Building panels

1124‧‧‧ surface

1158‧‧‧Building panel core

1212‧‧‧Building panels

1258‧‧‧Building panel core

1312‧‧‧Building panels

1358‧‧‧Building panel core

1400‧‧ Existing wall structure

1412‧‧‧Building panels

1424‧‧‧ surface

1458‧‧‧Building panel core

1464‧‧‧External surface

1512‧‧‧Building panels

1558‧‧‧ core

1600‧‧‧ Existing wall structure

1612‧‧‧Building panels

1658‧‧‧Building panel core

1664‧‧‧External surface

1712‧‧‧Building panels

1758‧‧‧Building panel core

1800‧‧‧ Existing wall structure

1812‧‧‧Building panels

1864‧‧‧External surface

1824‧‧‧ surface

1858‧‧‧Building panel core

1912‧‧ Building panels

1958‧‧‧ core

2000‧‧‧ method

2010‧‧‧ method

2110‧‧‧Steps

2120‧‧‧Steps

2130‧‧‧Steps

2200‧‧‧ method

2210‧‧‧Steps

2220‧‧‧Steps

2230‧‧‧Steps

2240‧‧‧Steps

7-7‧‧‧ horizontal section

8-8‧‧‧Vertical section

D1‧‧‧ distance

D2‧‧‧ distance

H‧‧‧ Height

L‧‧‧ length

P‧‧ cycle

S‧‧‧ interval

W‧‧‧Width

WH‧‧‧ half width

1 is a perspective view of one embodiment of a building 110 in accordance with the present invention.

Figure 2 shows that the exterior finish of the building 110 of Figure 1 is removed and shows that the building 110 according to the present invention is formed from building panels 112, 212 and 312.

Figure 3 is a perspective view of one embodiment of a composite building panel 112 in accordance with the present invention.

Figure 4 is a perspective view of the core 158 of the building panel 112 of Figure 3.

Figure 5 is a perspective view of one embodiment of an insulating structural block 140, which may be part of a core 158, in accordance with the present invention, which is part of a building panel 112 according to the invention of Figure 3.

FIG. 6 is a perspective view of another embodiment of an insulating structural block 140 having interlocking elements 150. This particular embodiment of the insulating structural block 140 is part of the core 158 of Figure 4, and this particular embodiment of the insulating structural block 140 is part of the building panel 112 of the present invention according to Figure 3.

Figure 7 is a top plan view of the interlocking two insulating structural blocks 140 of the building panel 112 of Figure 3, wherein the insulating structural block 140 has interlocking elements 150.

Figure 8 shows a perspective view of a core 158 coated with a coating 160 in accordance with the present invention, establishing a building panel 112 of a building panel building 110 in accordance with the present invention.

Figure 9 shows the horizontal section 7-7 of the building panel 112 of Figure 8.

Figure 10 shows the vertical section 8-8 of the building panel 112 of Figure 8.

Figure 11 shows a close-up cross-sectional view of one embodiment of a coating 160 in accordance with the present invention employed in region 9 of Figure 10.

Figure 12 shows a close-up cross-sectional view of another embodiment of a coating 160 in accordance with the present invention employed in region 9 of Figure 10.

Figure 13 shows a close-up cross-sectional view of another embodiment of a coating 160 in accordance with the present invention employed in region 9 of Figure 10.

Figure 14 shows a close-up cross-sectional view of another embodiment of a coating 160 in accordance with the present invention employed in region 9 of Figure 10.

Figure 15 shows a close-up cross-sectional view of another embodiment of a coating 160 in accordance with the present invention employed in region 9 of Figure 10.

Figure 16 shows a close-up cross-sectional view of another embodiment of the coating 160 in accordance with the present invention employed in the region 9 of Figure 10.

Figure 17 shows a close-up cross-sectional view of one embodiment of a coating 560 in accordance with the present invention, which may be used on the building panel 112 of Figure 10 instead of the coating 160.

Figure 18 shows a cross-sectional view of one embodiment of a scratch layer 562 in accordance with the present invention, wherein the second scratch layer B 563 has a peak 572 and a valley 574.

Fig. 19 shows the scratching layer 562 of Fig. 18, after the wet scraping layer 562 coating mixture material is collapsed and sunk, so that the tip portion between the peak portion 572 and the valley portion 574 is rounded and becomes as shown in Fig. 19. A more curved shape is shown, and the height H, the half width W _{H ,} and the period P of the peak portion 572 are displayed.

Figure 20 shows a cross-sectional view of one embodiment of a coating 560 in accordance with the present invention in which a primary brown layer 566 has been applied to the scratching layer 562 of Figure 19.

Figure 21 shows a cross-sectional view of one embodiment of a coating 560 in accordance with the present invention in which a primary brown layer 566 has been applied to the scratch layer 562 of Figure 19, and when the primary brown layer 566 is still wet, The fiberglass mesh 770 has been embedded in the primary brown layer 566.

Figure 22 shows how the coating 160 or 560 according to the present invention can be made independently of the core 158 such that the coating 160 or 560 constitutes the building panel 710.

Fig. 23 is a side sectional view showing the building panel 710 of Fig. 22.

Figure 24 shows a perspective view of a building panel building 810 in accordance with the present invention having a roof 825 constructed using a plurality of roof panels 812.

Figure 25 shows a perspective view of one embodiment of a roof panel 812 in accordance with the present invention, wherein the roof panel 812 includes a core 858 and a coating 860 covering a portion of the core 858. In the present embodiment, the core 858 includes an insulating structural block 140.

Figure 26 shows a perspective view of another embodiment of a roof panel 812 in accordance with the present invention, wherein the roof panel 812 includes a core 858 and a coating 860 covering a portion of the core 858. In the present embodiment, the core 858 includes an insulating structural block 140 and a frame 830.

Figure 27 shows a perspective view of another embodiment of a roof panel 812 in accordance with the present invention, wherein the roof panel 812 includes a core 858 and a coating 860 covering a portion of the core 858. In this embodiment, the surface 814 of the coating 860 is formed into a shape such as a roof shake tile.

Figure 28 shows a perspective view of yet another embodiment of a roof panel 812 in accordance with the present invention, wherein the roof panel 812 includes a core 858 and a coating 860 covering a portion of the core 858. herein In a particular embodiment, surface 814 of coating 860 is formed into a shape such as a roofing tile.

Figure 29 shows a perspective view of one embodiment of a roof panel 812 in accordance with the present invention in which one embodiment of a roof tile 820 in accordance with the present invention is laid over the surface 814 of the roof panel 812.

Figure 30 shows a perspective view of one embodiment of a roof panel 812 in accordance with the present invention in which the core 858 and coating 860 are formed into a shape such as a roof Spanish tile.

Figure 31 shows a side cross-sectional view of the roof panel 812 of Figure 28.

Figure 32 shows a side cross-sectional view of the roof panel 812 of Figure 30.

Figures 33 through 38 show close-up cross-sectional views of one embodiment of a coating 860 in accordance with the present invention employed in region 809 of Figure 31.

Figure 39 shows an exploded perspective view of one embodiment of a roof panel 812 in accordance with the present invention and a roof tile 820 in accordance with the present invention, wherein the roof tile 820 is bonded to the surface of the roof panel 812. 814.

40 shows an exploded perspective view of another embodiment of a roof panel 812 in accordance with the present invention and a roof tile 820 in accordance with the present invention, wherein the roof tile 820 is coupled to the roof panel 812. Surface 814.

Fig. 41 is a plan view showing the roof tile 820 of the present invention according to Figs. 39 and 40.

Figure 42 shows a side cross-sectional view of the roof tile 820 of Figures 39 and 40.

Figures 43 through 48 show close-up cross-sectional views of a roof tile 820 in accordance with the present invention employed in region 819 of Figure 42.

Figure 49 shows a perspective view of yet another embodiment of a roof panel 812 wherein the roof panel 812 includes a fluid passageway 822.

Figure 50 shows a side cross-sectional view of one embodiment of a building panel 812 of Figure 49.

Figure 51 shows a specific embodiment of a building panel 812 and a roof tile 820, wherein the roof tile 820 includes a fluid channel 822.

Figure 52 shows another embodiment of a building panel 812 and a roof tile 820, wherein the roof tile 820 includes a fluid channel 822.

Figure 53 shows yet another embodiment of a building panel 812 and a roof tile 820, wherein the roof tile 820 includes a fluid channel 822.

Figure 54 shows a side cross-sectional view of another embodiment of the building panel 812 of Figure 49.

Figure 55 shows a side cross-sectional view of another embodiment of the building panel 812 of Figure 49.

Figure 56 shows a side cross-sectional view of another embodiment of the building panel 812 of Figure 49.

Figure 57 shows a perspective view of the roof panel 812 of Figure 26 joined to the roof structure 817 by bolts 875.

Figure 58 shows a side view of the mortar layer frame 933 laid on the roof panel 812 of Figure 57.

Figure 59 shows a side view of a wet coating 860 mixture 865 applied to a roof panel 812 in the mortar layer frame 933 of Figure 58.

Figure 60 shows the use of a mortar layer frame 933 as a height reference and smoothing the wet coating mixture 865 of Figure 59 with a trowel 935.

Figure 61 shows the use of a mortar layer frame 933 as a height reference and continuously smoothing the wet coating mixture 865 of Figure 59 with a trowel 935.

Figure 62 shows the mortar layer frame 933 removed from the building panel 812 of Figure 61 after smoothing the wet coating 860 mixture 865 (866) with a trowel.

Figure 63 shows a method 2000 of forming a roof in accordance with the present invention.

Figure 64 shows a specific embodiment of a building panel core 258.

Figure 65 shows one embodiment of a building panel 212 that includes a core 258.

Figure 66 shows a specific embodiment of a building panel 312.

Figure 67 shows the building panel 312 and the vertical members 132.

Figure 68 shows a specific embodiment of a building panel 1112.

Figure 69 shows a specific embodiment of a building panel 1212.

Figure 70 shows a specific embodiment of a building panel 1312.

Figure 71 shows a specific embodiment of a building panel 1412.

Figure 72 shows a specific embodiment of a building panel 1512.

Figure 73 shows a specific embodiment of a building panel 1612.

Figure 74 shows a specific embodiment of a building panel 1712.

Figure 75 shows a specific embodiment of a building panel 1812.

Figure 76 shows a specific embodiment of a building panel 1912.

Figure 77 illustrates a method 2100 of renovating the exterior surface of an existing wall structure of a building.

Figure 78 illustrates a method 2200 of forming a building formwork.

Figure 1 shows a perspective view of a building 110 in accordance with the present invention. In this particular embodiment, building 110 is a house. As shown in Fig. 2, the building 110 is formed from a plurality of building panels 112, 212 and 312 (not all building panels are marked on). Figure 2 shows the building 110 of Figure 1 with the exterior finish coating removed so that the building panels 112, 212 and 312 can be seen. In this particular embodiment, building panels 112, 212, and 312 form the walls of building 110. The building panels 112, 212 and 312 themselves have a slit pattern to form the window 45 and the door 35. The roof 25 can also be formed from building panels 112, 212 or 312, or a specific embodiment of a roof panel 812, as discussed later herein. Building panels 112, 212 or 312 are coupled to bottom 190 to form a stable building 110. The building panels 112, 212 or 312 according to the present invention are specific embodiments of different building panels that can be exchanged or used as needed in different situations. Building panels 112 will be described below, and building panels 212, 312, and 812 will be described later herein. It can be appreciated that the building panels 112, 212, 312 and 812 can be exchangeably exchanged according to the builder's expectations and the needs of the structure. use.

Figure 3 shows a perspective view of one embodiment of a building panel 112 in accordance with the present invention. A building panel means a panel or component used to construct a structure, building, house or building. A building panel in accordance with the present invention can take many different forms. Figure 3 shows a specific embodiment of a building panel, such as building panel 112, in accordance with the present invention. As shown, the building panel 112 includes a core 158 and a coating 160 that covers a portion of the core 158. Building panels 112 are used to form walls, floors, ceilings, beams or other components used to construct a building, building or house.

For example, the building panel 112 (also referred to as a composite building panel or simply a panel) shown in FIG. 3 is a rectangular shape that is used as the building 110 of, for example, FIGS. 1 and 2. A wall or block wall structure. The building panels 112 can be formed in any size and shape depending on the needs of the building 110 to be constructed. In some embodiments, the building panels 112 are square, rectangular, circular, elliptical, rectangular or elongated. The building panel 112 can be curved, or partially curved and partially rectangular. The building panel 112 can take any shape. The building panel 112 can be shaped according to the shape of the building 110 to be constructed. The core 158 forms the basic shape and the coating 160 covers a portion of the core 158 to enhance the strength of the building panel 112 to form an impermeable layer on a portion of the core 158 and/or to provide aesthetics to the exterior finishing material. Satisfactory surface. The building panel 112 has a first surface 114 and a second surface 116, which in this embodiment includes a coating 160, and in this embodiment the second surface 116 also includes a coating 160. Coating 160, like the other coating embodiments, can be used as part of building panel 112, which will be described in detail later.

Figure 4 is a perspective view of the core 158 of the building panel 112 of Figure 3. In this particular embodiment, the building panel 112 is formed from a core 158 and a coating 160, wherein the coating 160 covers a portion of the core 158. The core 158 and coating 160 can take many different forms. In this particular embodiment, as shown in FIG. 4, the core 158 has a front surface 124, a rear surface 126, and a plurality of side portions 180 (both of which are shown). The coating 160 according to the present invention covers a portion of the core 158. In this In the embodiment, the coating 160 covers both the front surface 124 and the back surface 126 of the core 158. The coating 160 can cover any portion of the core 158. As shown in FIGS. 4-7, in this embodiment, the core 158 is formed by the frame 130 and the at least one insulating block 140. In this particular embodiment, the core 158 includes more than one insulating structural block 140. In some embodiments, the core 158 includes an insulating block 140. In some embodiments, the core 158 includes one or more insulating structural blocks 140. In some embodiments, the core 158 includes only one or more insulating structural blocks 140 and does not have a frame 130. In some embodiments, the core 158 may additionally include other components in addition to the frame 130 or the insulating structural block 140, or replace the frame 130 or the insulating structural block 140 with other components, such as those that need to be transported through the building. The item 110 or a wire, water pipe, other facility or component within the building 110.

Figure 5 is a perspective view of one embodiment of an insulating structural block 140 in accordance with the present invention. In view, the insulating structural block 140 can be used in a composite building panel 112. Figure 6 is a perspective view of another insulating structural block 140 in accordance with the present invention that may be used in a composite building panel 112. In FIG. 6, the insulating structural block 140 includes an interlocking element 150. The interlocking element 150 is used to interlock the plurality of insulating structural blocks 140 with each other and to interlock the insulating structural blocks 140 to the frame 130. Figure 7 is a top plan view of the two interlocking insulating structural blocks 140 of the building panel 112 of Figure 3, utilizing the interlocking features of the interlocking elements 150 to interlock the insulation as detailed in Figures 8 through 10. The structural block 140 and the frame 130.

In some embodiments of the building panel 112, the core 158 is only made of an insulating structure Block 140 is made. In some embodiments, as shown in FIGS. 4 and 8 through 10, the core 158 is formed from the insulating structural block 140 and the frame 130. In some embodiments, the core 158 is made of other components than the insulating structural block 140 and the frame 130. The core 158 in accordance with the present invention may be formed from any or a plurality of materials that provide the necessary building shape elements, and the core 158 may accept the coating 160 to create the building panel 112. The core 158 may be formed from wood, metal, recycled materials, straw, concrete blocks, plastic, any other material, or a combination of such materials. Insulation structure block 140 This specification is also simply referred to as "block" 140.

In this particular embodiment, the frame 130 establishes a skeleton structure that is The use of building panels 112 to form the walls, floors, ceilings, beams, or other building elements required for a building. The frame 130 in the particular embodiment shown in FIG. 4 includes a vertical member 132 and a horizontal member 134. In this particular embodiment, the frame 130 is constructed of galvanized steel. The frame 130 according to the present invention may be made of other structural materials such as wood, aluminum, other metals, plastics, recycled materials, and the like. In this particular embodiment, the frame 130 is formed from a 4" X4" x 3/16" galvanized steel box tubing. The horizontal member 134 and the vertical member 132 are configured to provide secure stability to the members. The means of holding together are combined. In some embodiments, a mechanical attachment such as a spigot is used. In some embodiments, the components of the frame 130 are welded together. In some embodiments, the individual components of the frame 130 are joined together at an angle other than horizontal and vertical. Diagonal frame members are used in certain embodiments of the frame 130. In some embodiments, the frame 130 includes metal strips that are diagonally disposed. It will be appreciated that the frame 130 in accordance with the present invention can take a number of different shapes and sizes depending on the characteristics of the structure to be constructed. The frame 130 can be formed from a variety of different materials depending on the structural strength required for the structure to be constructed.

In this particular embodiment, the frame 130 is embedded in the insulating structural block 140. The inclusion of the frame 130 in the insulating structural block 140 means that most of the frame 130 is placed into the insulating structural block 140, only the smallest surface area of the frame 130 is not covered by the insulating structural block 140. Inline means "around" or "cover most of the surface." The frame 130 is embedded in the insulating structural block 140 by cutting the insulating structural block 140 into a shape that can be wrapped around and bonded to the frame 130. Having the frame 130 embedded in the insulating block 140 provides several advantages to the building panel 112. The frame 130 embedded in the insulating block 140 provides structural strength to the core 158 and still retains most of the outer surface of the core 158 as the surface of the insulating block 140 such that the outer surface of the core 158 It is easily formed and covered by the coating 160. Thus, the coating 160 covers the surface of the insulating structural block 140, rather than the surface of the frame 130. surface. This manner allows the core 158 and the building panel 112 to be shaped in an aesthetically pleasing shape and provides a surface to serve as the surface of the insulating structural block 140 that accepts and retains the coating 160 for strength and exterior finish. In this embodiment, the frame 130 is embedded in the insulating structural block 140, and there is a portion of the frame 130 that is not covered by the insulating structural block 140, so that the frame 130 can be connected to other frames and structures, but most of the frame 130 The system is embedded in the insulating structure block 140. In other embodiments of the building panel 112, the frame 130 is not embedded in the insulating block 140, meaning that a significant portion of the frame 130 is located on the exterior surface of the core 158.

The insulating structural block 140 has several uses, including defining the building panels to be built The shape of 112 provides insulation properties and provides a surface for coating coating 160 or other coating or layers. A coating 160 or other coating is applied to the outer surface of the core 158. Since the frame 130 is embedded in the insulating structural block 140, the outer surface of the core 158 is mostly formed by a surface or insulating structural block 140. The insulating structural block 140 in the core 158 of FIG. 4 is used to surround the frame 130 components and to form the desired shape of the structure that can be constructed with the building panel 112. Some specific embodiments of the insulating structural block 140 in accordance with the present invention are shown in Figures 5, 6, and 7. As shown in FIG. 4 and FIGS. 6 through 10, the insulating structural blocks 140 are generally formed to interlock with each other and with the frame 130. In this particular embodiment, the insulating structural block 140 in accordance with the present invention is fabricated from a swollen polystyrene (EPS) foam material to create an EPS foamed insulating structural block 140. EPS foam blocks provide high energy efficiency and light weight. The EPS foaming material can be manufactured from recycled materials and can be recycled by itself. Another desirable feature of the EPS foamed insulation block 140 is that it is easily shaped or cut into any desired shape. 6 and 7 show an EPS foamed insulating structural block 140 that has been cut to include an interlocking element 150, wherein the interlocking element 150 of this embodiment includes a tongue 152 and an interlocking element 154 ( Such as grooves). The insulating structural block 140 can be made in any shape, size, and configuration depending on the structure constructed using the building panel 112. In this embodiment, the insulating structural block 140 is a 4'X8'X6" EPS foamed insulating structural block having interlocking elements 150 that have been cut to form such insulating junctions. The block 140 can interlock with itself and with the frame 130 to create a core 158 as shown in FIG. In this particular embodiment, a pound of density EPS foam material is used in the insulating structural block 140, although any suitable material and density may be used to provide suitable structural characteristics. In this embodiment, the insulating structural block 140 is a polymer based acrylic adhesive 156, such as Primus®, marketed by Dryvit Systems Inc. (Dryvit), to each other and to concrete. In this embodiment, the insulating structural block 140 is a water-based acrylic copolymer adhesive, such as an adhesive for EPS (ADEPS) from Dryvit, for bonding to metal or wood. In some embodiments, the insulating structural block 140 and the frame 130 are bonded to other components and coupled to one another using different adhesives, adhesives, mechanical attachments, or other suitable bonding means.

In this particular embodiment, the insulating structural block 140 is made of an EPS foamed material. The insulating structural block 140 according to the present invention may be made of other materials, including straw, wood, plastic, paper, concrete, or recycled materials, but is not limited thereto.

The core 158 of the embodiment of Figure 4, wherein the insulating structural block 140 is from The rectangular EPS foamed insulating structural block 140 shown in Fig. 5 is cut and formed to form the formed insulating structural block 140 as shown in Fig. 6. A slit pattern and interlocking elements are cut from the insulating structural block 140 to define the shape of an insulating structural block 140 that will interlock around the frame 130, with other insulating structural blocks 140 and frame 130, receive the coating 160, and provide construction A surface of the desired shape of the structure. The insulating structural block 140 according to the present invention can be shaped or formed into the correct size and shape using methods such as slicing, melting, or other block forming methods. The insulating structural block 140 can be constructed in any size and shape as desired to create a structure to be formed, such as a wall, floor, roof, ceiling, beam, fence, bridge, building, office, and the like. The insulating structural block 140 and the frame 130 can be formed in any size and shape and the core 158 and the building panel 112 can be formed in any size and shape to form the desired structure.

The openings and channels of the facility, airflow, or other type of passageway through the building panel 112 can be easily cut into the desired core 158. The opening of the window 45 and the door 35 can also be in the core 158 form.

In some embodiments, the core 158 comprises a structure, component, layer or material. Used to create a building panel 112 having the ability to provide a particular type of protection in accordance with the present invention. In some embodiments, the core 158 includes structures, elements, layers, or materials that provide protection from penetration of, for example, flying objects, emitters of bullets, or other objects that can cause damage. In some embodiments, the core 158 houses structures, layers, materials, or components internally to block or slow down the emitter or other flying object. For example, the core 158 in accordance with the present invention can include a layer or material embedded in the core 158, embedded in or sandwiched between the insulating structural blocks 140 to block or slow the emission. body. For example, these emitter resisting elements can provide protection to residents living in hazardous areas away from emitters or flying objects caused by extreme weather or accidents. The protective layers or materials may be artificial or natural and may be of the mesh layer, metal layer, polymer, plastic, acrylic, carbon fiber, carbon nanotube or other material, or other types.

In some embodiments, the core 158 includes a structure that attenuates or blocks sound, Component, layer or material. For example, the core 158 according to the present invention may include a layer or material embedded in or disposed in the core 158, embedded in or sandwiched between the insulating structural blocks 140, which blocks Or weaken the sound. These soundproofing elements provide protection to residents from explosions, machines, vehicles or other large noise generators. These sound barrier layers or materials may be artificial or natural and may be in the form of mesh layers, metal layers, carbon fibers, carbon nanotubes, polymers, plastics, acrylics or other materials, or other types. In some embodiments, the sound insulating materials constitute an anechoic device or layer.

In some embodiments, the core 158 includes a junction that provides blocking or attenuating radiation. Structure, component, layer or material. For example, the core 158 according to the present invention may include a layer or material embedded in or disposed in the core 158, embedded in or sandwiched between the insulating structural blocks 140, which blocks Or weaken the radiation. Radiation that is blocked or weakened can have many types, including electromagnetic radiation Injection, electromagnetic pulse, radio frequency radiation, optical radiation, X-ray, nuclear radiation, radioactive radiation or other types of radiation. These radiation shielding elements provide protection to residents from explosions, power station accidents, war behavior, electromagnetic pulses or natural disasters. These radiation shielding layers or materials may be artificial or natural, and may be mesh layers, metal layers, carbon fibers, carbon nanotubes, carbon nanostructures, one or more layers of lead, polymers, plastics, acrylics, The type of colloid or other material, or other types. In some embodiments, the radiation shielding material constitutes an element that reflects radiation of a particular type. In some embodiments, the radiation shielding material constitutes an element that absorbs a particular radiation pattern. In some embodiments, the radiation shielding materials constitute an element that provides electromagnetic shielding. In some embodiments, the core 158 includes elements, structures or materials that provide radio frequency shielding. In some embodiments, the core 158 includes elements, structures, or materials that provide electromagnetic interference shielding.

In some embodiments, the core 158 includes a structure that attenuates or blocks the chemical, Component, layer or material. For example, the core 158 according to the present invention may include a layer or material embedded in or disposed in the core 158, embedded in or sandwiched between the insulating structural blocks 140, which blocks Or weaken one or more specific chemicals. Chemicals that are blocked or weakened can take a variety of forms, such as natural or artificial. These chemical attenuating or blocking elements provide protection to residents from explosions, power station accidents, war acts or natural disasters. These layers may be man-made or natural and may be in the form of a mesh layer, a metal layer, a carbon fiber, a polymer, a plastic, an acrylic, a colloid or other material, or in other versions. In some embodiments, the chemical barrier materials constitute an element that absorbs a particular chemical.

Coatings according to the present invention as shown in Figures 1 to 3 and Figures 8 to 10 A portion of the core 158 is covered 160 to create a building panel 112 of the composite building panel building 110. The coating 160 creates an exterior surface on the building panel 112 for external or internal finishing as desired, and also imparts strength to the building panel 112. Figure 8 shows a perspective view of a core 158 coated with a coating 160 to create a portion of the building panel building 110 of Figure 1, the building 110 including the root Building panel 112 in accordance with the present invention. Figure 9 shows the horizontal section 7-7 of the building panel 112 of Figure 8. Figure 10 shows the vertical section 8-8 of the building panel 112 of Figure 8. The coating 160 can take a variety of different forms. In some embodiments, other coatings in accordance with the present invention are used in place of coating 160. 11 through 16 show close-up cross-sectional views of a specific embodiment of a coating 160 in accordance with the present invention employed in the region 9 of FIG. 17 through 21 show a section of a coating 560 according to the present invention, which may be used in place of the coating 160 in accordance with the building panel 112 of the present invention, or in addition to the coating 160. 560.

A portion of the core 158 according to the present invention is partially covered by a coating. This specification provides examples of different coatings that can be used to cover the core 158 in accordance with the present invention. Specific embodiments of coating 160 and coating 560 in accordance with the present invention are described in this specification. It will be appreciated that the coatings can be used interchangeably with one another. It will be appreciated that the description of such coatings is merely an example, and that many other embodiments of coating 160 and coating 560 can be formed in accordance with the present invention.

The coating 160 of FIGS. 3 and 8 through 16 covers a portion of the core 158. The coating 160 shown in this particular embodiment covers a portion of the insulating block 140 of the core 158. There are many different reasons why the coating 160 can cover one portion of the insulating structural block 140 of the core 158. The coating 160 may cover a portion of the core 158 to increase the strength of the core 158. The coating 160 can cover a portion of the core 158 to provide an aesthetically pleasing surface finish. The coating 160 can cover a portion of the core 158 to provide a surface for receiving, for example, paint, plaster, or other exterior finish. The coating 160 can cover a portion of the core 158 to create a layer of material that protects the core 158 from climate change, moisture, and other degradation factors. The coating 160 may cover a portion of the core 158 to provide protection of the emitter or impact to the building panel 112. The coating 160 can cover a portion of the core 158 to provide protection to the building panel 112 to avoid penetration. Penetration protection may include resistance to flying objects or moving objects generated by wind, weather, war, natural or human factors. For example, strong winds can cause objects such as straw or wood blocks to penetrate the walls of buildings. Coating 160 can provide protection from this type of penetration. In addition, usually It is desirable to protect a building from penetration of, for example, a projectile of a bullet. The coating 160 can include an emitter protective layer that resists penetration and/or impact.

The coating 160 can cover a portion of the core 158 to provide protection and/or shielding away from radiation Various types of radiation, including electromagnetic radiation, radioactive radiation, or other types of signals or radiation that travel through the atmosphere and can harm a resident of a house or building. The coating 160 can include a radiation blocking layer that minimizes or attenuates radiation transmission through the building panel 112. The coating 160 can also provide a sound attenuating feature to the building panel 112. In some embodiments, coating 160 includes an element, structure, or material that provides radio frequency shielding. In some embodiments, the coating 160 comprises a carbon fiber, carbon nanotube or carbon nanostructure. In some embodiments, coating 160 includes an element, structure, or material that provides electromagnetic interference shielding. In some embodiments, coating 160 includes elements, structures, or materials that provide electromagnetic radiation shielding or attenuation. In some embodiments, coating 160 includes elements, structures, or materials that provide electromagnetic pulse shielding.

In some embodiments, the coating 160 covers the exterior surface of the building 110. In some embodiments, the coating 160 covers the interior surface of the building 110. In some embodiments, the coating 160 covers the front or back surface of the core 158. In some embodiments, the coating 160 covers the edge surface of the core 158. The coating 160 can cover any surface of the core 158 or a portion of any surface of the core 158. In the particular embodiment illustrated in Figures 1 through 16, the coating 160 covers the front surface 124 of the core 158 to create the first surface 114 of the building panel 112. In the particular embodiment shown in Figures 1 through 16, the coating 160 covers the back surface 126 of the core 158 to create the second surface 116 of the building panel 112. Here, the building panel 112 includes a core 158 and a coating 160, wherein the coating 160 covers at least a portion of the core 158. Here, the building panel 112 includes a core 158 and a coating 160 that covers at least a portion of the front surface 124 or the back surface 126 of the core 158.

11 through 16 show cross-sectional views of specific embodiments of coatings in accordance with the present invention. In these embodiments, the coating 160 forms a cementitious film that provides the building panel 112. Structural strength, as well as providing a layer that is unaffected by water and weather, and ready to accept a layer of final exterior or interior finish such as paint, plaster or other finish.

In a specific embodiment of coating 160 as shown in Figure 11, coating 160 is a water A single layer of the mud mixture. Cements as used in this specification generally refer to Portland cement or other cementitious binders such as those used to form cement. In some embodiments, the coating 160 comprises cement and an acrylic adhesive. An acrylic adhesive as used in this specification refers to a synthetic thermoplastic resin, adhesive or adhesive which is usually composed of an acrylic polymer. The acrylic adhesive helps the cementitious mixture adhere well to the EPS foamed insulating structural block and also bonds the materials in the coating 160 together.

In some embodiments, the coating 160 comprises pellets. Pellet added coating 160 The strength and contribution of the coating 160 provides a concrete feature that includes strength and resistance to penetration. The pellets can be of many different materials. Changing the pellet material can adjust the characteristics of the coating 160. A pellet of vermiculite, perlite or other hot filter material provides coating 160 with high heat resistance. In some embodiments, other materials that impart high heat resistance to the coating 160 are used in the coating 160. A pellet of ceramic causes coating 160 to reflect heat and sunlight to help building panel 112 resist heat absorption. In some embodiments, other materials that impart high heat resistance to the coating 160 are used in the coating 160. Other versions of the pellets can be used to increase the strength and other characteristics of the coating 160. In some embodiments, other materials that impart a high thermal emissivity to the coating 160 are used in the coating 160. High heat emissivity means that the coating 160 will readily dissipate any absorbed heat that promotes the coating 160 and the building panel 112 to remain cool. In some embodiments, the coating 160 is comprised of a mixture of stucco. In some embodiments, the coating 160 is comprised of a gypsum plaster mixture.

In some embodiments, the coating 160 comprises cement and ceramic. For some specific In an embodiment, the coating 160 comprises cement and pellets. In some embodiments, the pellets are ceramic materials or comprise ceramic materials. In some embodiments, coating 160 comprises Portland cement and ceramic. In some embodiments, the coating 160 comprises a non-cementitious mixture of ceramics. In some embodiments, the coating 160 comprises Portland cement, an acrylic adhesive, and a ceramic pellet. In some embodiments, the coating 160 comprises cement, an acrylic adhesive, fiberglass strands, and a ceramic pellet. In some embodiments, the coating 160 comprises cement, an acrylic adhesive, a fiberglass strand, a fiberglass mesh, and a ceramic pellet. The ceramic material contained in the coating 160 provides a layer for reflecting heat and sunlight from the coating 160 and maintaining the coating 160 and the building panel 112 cool.

In some embodiments, the coating 160 comprises a reinforcing material strand. The reinforcing material strand increases the strength of the coating 160 and increases resistance to breakage and cracking. In some embodiments, the reinforcing material strands are glass fiber strands. In some embodiments, the reinforcing material strands are cotton strands. In some embodiments, the reinforcing material strands are metal strands or plastic strands. In some embodiments, the reinforcing material strands are wood or other fibrous material strands. The reinforcing material strands can be any material that imparts greater flexural or shear strength to the coating 160 and/or prevents the coating 160 from rupturing.

In some embodiments, the coating 160 comprises a web of a material. The network can have many different purposes. In some embodiments, the coating 160 comprises a reinforced mesh structure. The reinforced mesh structure increases the strength of the coating 160 and increases resistance to cracking. In some embodiments, the coating 160 comprises a fiberglass mesh. In some embodiments, the coating 160 comprises a cotton web. For example, fiberglass and cotton, as well as other plastic or venetian meshes, provide structural reinforcement to the coating 160. In some embodiments, the coating 160 comprises a metal mesh. A metal mesh can provide radiation shielding features to the coating 160. A metal mesh provides electromagnetic attenuation characteristics to the coating 160. A metal mesh can also be coupled to the electronic processor, electrical conductors, and power electronics to provide active electronic processing characteristics to the coating 160. In other words, the coating 160 can be made to transport electrons and be part of an electronic processing structure. This can be useful for a number of different reasons, such as electronic induction of a feature of a building panel 112 for heating or cooling a building panel for improving the electrical attenuation or amplification characteristics of the building panel 112 for dispensing building inlays. The energy throughout the panel 112, or any other electrical processing performance. Coating 160 can include many types for different purposes Web material.

In some embodiments, to increase the thermal efficiency of the coating 160, the coating 160 A heat filter is included to help the building panel 112 resist heat transfer. In some embodiments, the coating 160 comprises a penetration resistant material, layer or structure, such as one or more anti-emitters, ballistic resistant materials or structures. In some embodiments, the coating 160 comprises a radiation blocking or blocking layer, material, component or structure. In some embodiments, coating 160 comprises a layer, component or structure of lead. In some embodiments, the coating 160 comprises a sound attenuating or blocking layer, material, component or structure. In some embodiments, the coating 160 comprises a carbon fiber, carbon nanotube or carbon nanostructure. In some embodiments, coating 160 comprises an element, structure or material that provides radio frequency shielding. In some embodiments, coating 160 comprises an element, structure or material that provides electromagnetic interference shielding. In some embodiments, the coating 160 comprises an electromagnetic shielding material.

In some embodiments, the coating 160 includes providing protection to avoid, for example, flying The structure, element or material through which an object or emitter penetrates. In some embodiments, the coating 160 includes elements, structures, or materials that prevent the emitter from piercing the coating 160. These elements, structures or materials are referred to as anti-emitter materials and prevent bullets or other emitters from penetrating the coating 160. In some embodiments, the anti-emitter material is a mesh, such as a fiberglass or a venetian mesh. In some embodiments, the anti-emitter material is a carbon nanostructure. In some embodiments, the anti-emissive material is lead, steel or other metallic material. In certain embodiments, the anti-emissant material is a pellet, such as when a lead or steel knot is used as a pellet in a mixture, which is merely illustrative but not limiting. In some embodiments, the anti-emitter material is other structure or material that avoids penetration of an emitter. For example, these impact protection elements provide protection to emitters or flying objects that are living in hazardous areas away from extreme weather or accidents. The anti-emissive materials may be artificial or natural and may be in the form of mesh layers, metal layers, polymers, plastics, acrylics, carbon fibers, carbon nanotubes or other materials, or other types.

In some embodiments, the core 160 includes a structure that attenuates or blocks sound, Component, layer or material. Sound-attenuating materials that act like sound-damping elements provide protection to residents from explosions, machines, vehicles or other large noise generators. These sound-insulating or sound-attenuating materials may be artificial or natural and may be in the form of mesh layers, metal layers, carbon fibers, carbon nanotubes, polymers, plastics, acrylics or other materials, or other types. In some embodiments, the sound insulating materials constitute an anechoic device or layer.

In some embodiments, the coating 160 includes a junction that provides attenuated or blocked radiation. Structure, component, layer or material. The blocked or attenuated radiation can be of various types including electromagnetic radiation, electromagnetic pulses, radio frequency radiation, optical radiation, X-rays, nuclear radiation, radioactive radiation, or other types of radiation. These radiation-attenuating materials provide protection to residents from explosions, power station accidents, war acts, electromagnetic pulses or natural disasters. These radiation shielding layers or materials may be artificial or natural, and may be mesh layers, metal layers, carbon fibers, carbon nanotubes, carbon nanostructures, one or more layers of lead, polymers, plastics, acrylics, The type of colloid or other material, or other types. In some embodiments, the radiation attenuating materials constitute an element that reflects radiation of a particular type. In some embodiments, the radiation attenuating materials constitute an element that absorbs a particular radiation pattern. In some embodiments, the radiation attenuating materials form an element that provides electromagnetic shielding. In some embodiments, coating 160 includes an element, structure or material that provides radio frequency shielding. In some embodiments, coating 160 includes an element, structure or material that provides electromagnetic interference shielding.

In some embodiments, coating 160 includes structures, elements, layers or materials that attenuate or block chemicals. Chemicals that are blocked or weakened can take a variety of forms, such as natural or artificial. These chemicals weaken or block materials to provide protection to residents from explosions, power station accidents, war acts or natural disasters. These layers may be man-made or natural and may be in the form of a mesh layer, a metal layer, a carbon fiber, a polymer, a plastic, an acrylic, a colloid or other material, or in other versions. In some embodiments, the chemical shielding materials constitute one that absorbs a particular chemical element.

In a particular embodiment as shown in Figure 12, the coating 160 is comprised of an inner scratch layer (also known as The scratch layer 162) and the outer main brown layer (also referred to as the primary brown layer 166) are formed. For different purposes, the coating 160 can be divided into two or more layers to optimize the different layers. For example, one layer can reflect heat while another layer can reduce the rate of heat transfer or block radiation, which is merely an example but not limiting. The scratch layer 162 imparts structural strength to the coating 160 to form an interface between the building panel core 158 and the primary brown layer 166. An inner scratch layer is also a layer that adheres well to the core 158 and provides a substrate to another layer, such as the outer main brown layer 166, for attachment. The scratch layer 162 can be constructed from a number of different components, mixtures or layers. In some embodiments, the scratch layer 135 is comprised of a stucco mixture. In some embodiments, the scratch layer 162 is comprised of a gypsum plaster mixture. In some embodiments, the scratch layer 162 is comprised of a non-cementitious mixture. In some embodiments, the scratch layer 162 is comprised of a cementitious mixture. In some embodiments, the scratch layer 162 comprises Portland cement and ceramic. In some embodiments, the scratch layer 162 comprises Portland cement, an acrylic adhesive, and ceramic pellets. In some embodiments, the scratch layer 162 comprises Portland cement, acrylic adhesive, fiberglass strands, and a ceramic pellet. In some embodiments, the scratch layer 162 comprises Portland cement, an acrylic adhesive, a fiberglass strand, a fiberglass mesh, and a ceramic pellet. The ceramic contained in the scratch layer 162 provides a thermal barrier layer to prevent heat transfer into the building panel core 158 and outside of the building panel 158.

The scratch layer 162 can comprise any element, structure or material, such elements, structures or materials The materials and materials that may be included in the coating 160 are discussed previously. In some embodiments, the scratch layer 162 comprises a fiberglass mesh. In some embodiments, the scratch layer 162 includes a heat filter for fire resistance. In some embodiments, the scratch layer 162 comprises a penetration resistant material, layer or structure, such as one or more anti-emitter or ballistic resistant materials or structures. In some embodiments, the scratch layer 162 comprises a radiation blocking or blocking layer, material, component or structure. In some embodiments, the scratch layer 162 comprises a layer, component or structure of lead. In some embodiments, the scratch layer 162 includes sound Attenuate or block layers, materials, components or structures. In some embodiments, the scratch layer 162 comprises a carbon fiber, carbon nanotube or carbon nanostructure. In some embodiments, the scratch layer 162 includes elements, structures, or materials that provide radio frequency shielding. In some embodiments, the scratch layer 162 includes an element, structure, or material that provides electromagnetic interference shielding. In a particular embodiment of coating 160 shown in Figures 12 through 16, the scratch layer 162 is a cementitious mixture. The scratch layer 162 can be of any type or consist of a cementitious mixture. In some embodiments, the scratch layer 162 comprises one or more sheets of fiberglass mesh. In some embodiments, the scratch layer 162 is comprised of multiple layers (see an example of the multilayer scratch layer 162 of Figure 16).

The primary brown layer 166 can comprise any element, structure, or material, such elements, structures, or The materials are the components and materials that may be included in the coating 160 as previously discussed. In this particular embodiment, the primary brown layer 166 is a cementitious mixture. The primary brown layer 166 can be of any type formed from a cementitious mixture. In some embodiments, primary brown layer 166 comprises one or more sheets of fiberglass mesh. In some embodiments, the primary brown layer 166 comprises cement and ceramic. In some embodiments, the primary brown layer 166 comprises a cementitious mixture and ceramic. In some embodiments, the primary brown layer 166 comprises cement, an acrylic adhesive, and ceramic. In some embodiments, the primary brown layer 166 comprises cement, acrylic adhesive, pellets, and ceramic. In some embodiments, the primary brown layer 166 comprises cement, an acrylic adhesive, and a ceramic pellet. In some embodiments, the primary brown layer 166 comprises cement, acrylic adhesive, fiberglass strands, and ceramic. In some embodiments, the primary brown layer 166 comprises cement, acrylic adhesive, fiberglass strands, ceramics, and pellets. In some embodiments, the primary brown layer 166 comprises cement, acrylic adhesive, fiberglass strands, and a ceramic pellet. In some embodiments, the primary brown layer 166 comprises Portland cement, an acrylic adhesive, a fiberglass strand, a fiberglass mesh, and a ceramic pellet. A ceramic material included in the primary brown layer 166 provides a thermal barrier layer to prevent heat from being absorbed or transferred to the building panel core 158.

In some embodiments, the primary brown layer 166 is comprised of multiple layers. In some embodiments, the primary brown layer 166 comprises cement, pellets, and fiberglass mesh. In some embodiments, The primary brown layer 166 comprises cement, pellets, and an acrylic adhesive. In some embodiments, the primary brown layer 166 comprises a heat filter for fire resistance. In some embodiments, the primary brown layer 166 comprises cement, pellets, and fiberglass strands. In some embodiments, the primary brown layer 166 comprises cement, pellets, acrylic adhesive, and fiberglass mesh. In some embodiments, primary brown layer 166 comprises a penetration resistant material, layer or structure, such as one or more anti-emitters, ballistic resistant materials or structures. In some embodiments, primary brown layer 166 comprises a radiation blocking or blocking layer, material, component or structure. In some embodiments, primary brown layer 166 comprises a layer, component or structure of lead. In some embodiments, the primary brown layer 166 comprises a carbon fiber, carbon nanotube or carbon nanostructure. In some embodiments, primary brown layer 166 comprises a sound attenuating or blocking layer, material, component or structure.

In some embodiments, the primary brown layer 166 includes providing RF shielding, coupling, or Amplified component, structure or material. In some embodiments, primary brown layer 166 includes elements, structures, or materials that provide electromagnetic interference shielding. For example, coating 160 as shown in FIG. 13 shows a primary brown layer 166 that includes an electronic mesh structure 172. In some embodiments, for example, the electronic mesh structure 172 is designed to be protected from electromagnetic pulses or specific electromagnetic frequencies. Electronic mesh structure 172 can be used to prevent electromagnetic radiation from penetrating coating 160. In some embodiments, the electronic mesh structure 172 in adjacent building panels 112 is electrically coupled and wraps around the building 110 to form a Faraday cage, thereby protecting the contents of the building 110 from electromagnetic radiation, pulses. Or static electricity. In some embodiments, the electronic network structure 172 is designed as an antenna or amplifier for a particular electromagnetic frequency. The electronic mesh structure 172 can be designed to block a particular electromagnetic frequency, attenuate a particular electromagnetic frequency, amplify a particular electromagnetic frequency, or perform modifications or adaptations of electromagnetic energy incident on the building panel 112. In some embodiments, the electronic mesh structure 172 is conductive throughout the building panel 112 or electrically conductive from one building panel 112 to other building panels. In some embodiments, electronic network structure 172 is electrically coupled to an electronic processor or semiconductor wafer. Although the electronic mesh structure 172 is shown in the primary brown layer 166, the electronic mesh structure 172 can be included in any coating, such as the single coating 160 shown in FIG. 11, or the scratching layer 162, or for covering portions. Any other coating or layer of core 158.

Figures 14 and 15 show additional implementations of coating 160 in accordance with the present invention. example. In addition to the coating 160 comprising the non-cementing layer 167 embedded in the coating 160 as shown in Figures 14 and 15, the coating 160 as shown in Figures 14 and 15 is as shown in Figure 12 The coatings 160 are shown to be the same or similar. In these embodiments, the non-cementitious layer 167 is interposed between the scratch layer 162 and the primary brown layer 166, but is not limited thereto. The non-cementitious layer 167 in accordance with the present invention can be adjacent to any layer of the coating 160. The non-cemented layer 167 does not contain cement. In Fig. 15, the non-cementitious layer 167 is composed of a ceramic material or a glass fiber web 170. In some embodiments, the non-cementitious layer 167 is a fire barrier material. The use of a non-cementable layer 167 of a fire barrier material can increase the ability of the building panel 112 to block or block the heat from becoming a flame or flame spread. In some embodiments, the non-cementitious layer 167 is lead. In some embodiments, the non-cementitious layer 167 is a plastic. The non-cementitious layer 167 can be any material or mixture that does not contain cement. The non-cementitious layer 167 can be a carbon mixture or structure. The non-cementable layer 167 may be comprised of wood, plastic, metal or other natural or man-made materials, radiation shielding, EMI shielding, RFI shielding, single or multiple ballistic armor layers, or any combination of these or other components that do not include cement. .

The non-cementitious layer 167 is advantageous for use in the coating 160 because of the non-cementitious layer 167 The heat is reflected and released so that heat cannot penetrate the building panel 112. Thus, the non-cementitious layer 167 provides thermal shielding and structural support for the building panel 112.

Figure 16 shows yet another embodiment of a coating 160 in accordance with the present invention wherein Layer 160 comprises two layers. In the particular embodiment illustrated in Figure 16, the coating 160 is comprised of an inner scratch layer 162 and an outer main brown layer 166. The scratch layer 162 can comprise any of the materials, elements or structures described in the specification as a possible component of a coating. The primary brown layer 166 can comprise any of the materials, elements or structures described in the specification as a possible component of a coating.

In some embodiments, the scratch layer 162 is comprised of a stucco mixture. Yumou In some embodiments, the scratch layer 162 is comprised of a gypsum plaster mixture. In some embodiments, the scratch layer 162 is comprised of a cementitious mixture. In some embodiments, the scratch layer 162 comprises a fiberglass mesh.

In some embodiments, the scratch layer 162 is a non-cementitious mixture. For some In a specific embodiment, the scratch layer 162 comprises Portland cement and ceramic. In some embodiments, the scratch layer 162 comprises Portland cement, an acrylic adhesive, and a ceramic pellet. In some embodiments, the scratch layer 162 comprises Portland cement, acrylic adhesive, fiberglass strands, and a ceramic pellet. In some embodiments, the scratch layer 162 comprises Portland cement, an acrylic adhesive, a fiberglass strand, a fiberglass mesh, and a ceramic pellet. A ceramic material included in the scratch layer 162 provides a thermal barrier layer to prevent heat from being absorbed by the scratch layer 162 or transmitted through the scratch layer 162 to the building panel core 158.

In a specific embodiment of the coating 160 shown in FIG. 16, the scratching layer 162 is a cemented layer. A mixture of ingredients that can be constructed from a number of different components as previously described. In some embodiments, the scratch layer 162 is comprised of cement, pellets, and an acrylic glue. In some embodiments, the scratch layer 162 comprises a wire mesh embedded in the cementitious mixture. In some embodiments, the scratch layer 162 comprises a penetration resistant material, layer or structure, such as one or more anti-emitters, ballistic resistant materials or structures. In some embodiments, the scratch layer 162 comprises a radiation blocking or blocking layer, material, component or structure. In some embodiments, the scratch layer 162 comprises a layer, component or structure of lead. In some embodiments, the scratch layer 162 comprises a layer, material, component or structure that includes a sound attenuating or blocking layer. In some embodiments, the scratch layer 162 comprises a carbon fiber, carbon nanotube or carbon nanostructure. In some embodiments, the scratch layer 162 includes elements, structures, or materials that provide radio frequency shielding. In some embodiments, the layer 162 includes elements, structures or materials that provide electromagnetic interference shielding. In some embodiments, the layer 162 is comprised of other components. Additional specific embodiments of the inner scratch layer 162 will be discussed later.

The primary brown layer 166 (also referred to as the outer main brown layer) can be composed of many different components, mixtures or layers as previously described. The primary brown layer 166 can comprise any of the materials, elements or structures described in the specification. As a possible component of a coating. In some embodiments, the primary brown layer 166 is comprised of a mixture of stucco. In some embodiments, the primary brown layer 166 is comprised of a gypsum plaster mixture. In some embodiments, the primary brown layer 166 is comprised of a cementitious mixture. In some embodiments, primary brown layer 166 is a non-cementitious mixture. In some embodiments, the primary brown layer 166 comprises Portland cement and ceramic. In some embodiments, the primary brown layer 166 comprises Portland cement, an acrylic adhesive, and a ceramic pellet. In some embodiments, the primary brown layer 166 comprises Portland cement, acrylic adhesive, fiberglass strands, and a ceramic pellet. In some embodiments, the primary brown layer 166 comprises Portland cement, an acrylic adhesive, a fiberglass strand, a fiberglass mesh, and a ceramic pellet. A ceramic material included in the primary brown layer 166 provides a thermal barrier layer to prevent heat from being absorbed by the scratch layer 162 or transmitted through the primary brown layer 166 to the building panel core 158. The ceramic contained in the primary brown layer 166 provides a heat reflective layer that allows heat to be reflected by the primary brown layer 166 rather than being absorbed by the primary brown layer 166.

In a specific embodiment of the coating 160 shown in Figure 16, the primary brown layer 166 is brown The color mixture 168 and the glass fiber web 170 are constructed wherein the glass fiber web 170 is embedded in the brown mixture 168 when the brown mixture 168 is still wet. The brown mixture 168 can take many different forms. In some embodiments, the brown mixture 168 is comprised of a stucco mixture. In some embodiments, the brown mixture 168 is comprised of a gypsum plaster mixture. In some embodiments, the brown mixture 168 is formed from a cementitious mixture. In a specific embodiment of coating 160 shown in Figure 16, brown mixture 168 is a cementitious mixture of cement, pellets, acrylic adhesive, and fiberglass strands. In this particular embodiment, the brown mixture 168 assembly is mixed with water to form a wet, cementitious mixture and applied to the scratch layer 162 as a wet mixture. The brown mixture 168 is typically applied to the scratch layer 162. The glass fiber web 170 is embedded in the brown mixture 168 when the brown mixture 168 is still wet. Here, the building panel 112 includes a core 158 and a coating 160 covering a portion of the core 158, wherein the coating 160 includes a scratching layer 162 and a primary brown layer 166. The primary brown layer 166 in the particular embodiment illustrated in Figure 16 comprises a brown mixture 168, which includes Cement, pellets, acrylic adhesive, fiberglass strands and fiberglass mesh 170. In certain embodiments, the pellets in the brown mixture 168 comprise grit. In some embodiments, the pellets in the brown mixture 168 comprise ceramic. In certain embodiments, the pellets in the brown mixture 168 comprise perlite. In some embodiments, the pellets in the brown mixture 168 comprise vermiculite. Perlite and vermiculite enhance the fire quality of building panels 112. Therefore, in the case where the building panel building 110 or the building panel 112 needs to have an urgent fire resistance capability, perlite and/or vermiculite can be used as pellets. Perlite and vermiculite can also act as a heat filter that increases the thermal efficiency of the coating 160.

In a specific embodiment, the brown mixture 168 is made of the following materials together Mix: -90 pounds of Portland cement (types 1 and 2) - 90 pounds of grit silica sand - 90 pounds of No. 30 grit sand - 11⁄2 gallon of acrylic adhesive, for example AC-100-3 lbs of 3⁄4" fiberglass strands from Dryvit - 21⁄2 gallons of drinking water.

In this particular embodiment, the brown mixture 168 pellets are made from two sizes of sand, namely No. 20 gravel sand and No. 30 gravel sand. It will be appreciated that larger or smaller batches can be made by proportionally increasing or decreasing component measurements. When the brown mixture 168 is applied to the scratch layer 162 and when the brown mixture 168 is still wet, the fiberglass mesh 170 can be embedded in the brown mixture 168. This mixture has been found to provide superior structural integrity, water and climate protection, and surface suitability to coat the final coating as needed. It will be appreciated that the brown mixture 168 can be made from other ingredients for use with a particular structure.

Acrylic adhesives used in the present specification can be referred to and include various forms of artificial adhesives, fillers and adhesives, such as urethane adhesives, fillers and adhesives; Adhesives, fillers and adhesives; co-polymer binders, fillers and adhesives; and other artificial or natural materials to perform an acrylic adhesive task.

In some embodiments, the glass fiber strands used in the coating according to the present invention It can be replaced by other types of reinforcing fibers. In some embodiments, the synthetic fibers are used to replace the glass fiber strands, or to the glass fiber strands. In certain embodiments, the cellulosic fibers are used to replace the glass fiber strands or to the glass fiber strands. In some embodiments, the cotton fibers are used to replace the glass fiber strands or to the glass fiber strands. In the coating mixture, the cotton fiber provides the benefit of retaining moisture, which aids in the curing process, resulting in a stronger, higher quality coating. In some embodiments, other types of organic fibers are used to replace the glass fiber strands, or to the glass fiber strands. In some embodiments, glass fibers, wood fibers, plastic fibers, metal fibers, ceramic fibers, or other types of reinforcing fibers are used to form glass fiber strands, or to be added to glass fiber strands. The glass fiber strands and/or other types of reinforcing strands described herein are used to provide strength and fracture and crack resistance to the coating. Additionally, the glass fibers and/or other types of reinforcing strands help to reduce collapse and micro-cracking of the coating mixture during the first few days after coating. The glass fiber strands in the coating according to the present invention may be replaced by strands or elements of any form, wherein strands or elements of any form provide reinforcement and strength to resist cracking and breaking, or to inhibit collapse and micro-cracking of the mixture.

In some embodiments, the glass fiber mesh used in the coating according to the present invention It is replaced by a strengthened network structure of other types. In some embodiments, a mesh is used to replace the fiberglass mesh in the coating according to the present invention. In some embodiments, a cellulosic fibrous web is used to replace the fiberglass web in the coating according to the present invention. In some embodiments, a cotton or other type of organic matrix network is used to replace the glass fiber web in the coating according to the present invention. In the coating mixture, the cotton web provides the benefit of retaining moisture, which aids in the curing process, resulting in a stronger, higher quality coating. In some embodiments, a synthetic web is used to replace the glass fiber web in the coating according to the present invention. In some embodiments, a polymer or copolymer network is used in place of A fiberglass mesh in the coating of the invention. In some embodiments, a urethane network is used to replace the glass fiber web in the coating according to the present invention. In some embodiments, a substrate or mesh made of glass, wood, plastic, metal, ceramic or other form of reinforcing material is used to replace the fiberglass mesh or to be added to the fiberglass mesh. The glass fiber webs and/or other types of reinforcing substrates or webs described herein are used to provide coatings having strength and resistance to breakage, cracking and penetration. Additionally, the glass fibers and/or other types of reinforcing matrix or web help to reduce collapse and micro-cracking of the coating mixture during the first few days after coating. The glass fiber web in the coating according to the invention may be replaced by strands or elements of any form, wherein the strands or elements of any form provide reinforcement and strength to resist cracking, breaking and/or penetration, and/or inhibit coating The mixture collapses and ruptures.

In some embodiments, the scratch layer 162 can be made up of many different components previously discussed. Composition. In some embodiments, the scratch layer 162 is a cementitious mixture applied to a wire mesh. In some embodiments, the scratch layer 162 is formed in multiple layers. In a specific embodiment of the coating 160 shown in FIG. 16, the scratching layer 162 is composed of two layers, which are a first scratching layer A 164 and a second scratching layer B 163, respectively. The first scratch layer A 164 is a "dash" squeegee coating, and this embodiment is mechanically sprayed onto the core 158 as a wet mixture. In some embodiments, the first scratch layer A 164 is coated by other means.

The first scratch layer A 164 can be constructed from a number of different components or mixtures or layers. Scratch A scratch layer A 164 can comprise any of the materials, elements or structures described in the specification as a possible component of a coating. In some embodiments, the first scratch layer A 164 is comprised of a stucco mixture. In some embodiments, the first scratch layer A 164 is comprised of a gypsum plaster mixture. In some embodiments, the first scratch layer A 164 is comprised of a cementitious mixture. In some embodiments, the first scratch layer A 164 comprises a fiberglass mesh. In some embodiments, the first scratch layer A 164 comprises Portland cement and ceramic. In some embodiments, the first scratch layer A 164 comprises Portland cement, an acrylic adhesive, and ceramic pellets. In some embodiments, the first scratch layer A 164 comprises Portland cement, C An olefinic acid binder, a glass fiber strand and a ceramic pellet. In some embodiments, the first scratch layer A 164 comprises Portland cement, an acrylic adhesive, a fiberglass mesh, and a ceramic pellet. A ceramic material included in the first scratch layer A 164 provides a thermal barrier layer to prevent heat transfer into the building panel core 158 and outside of the building panel 158.

In some embodiments, the first scratch layer A 164 comprises a penetration resistant material, a layer or Structure, such as one or more anti-emitters, ballistic resistant materials or structures. In some embodiments, the first scratch layer A 164 comprises a radiation blocking or blocking layer, material, component or structure. In some embodiments, the first scratch layer A 164 comprises a layer, component or structure of lead. In some embodiments, the first scratch layer A 164 comprises a sound attenuating or blocking layer, material, component or structure. In some embodiments, the first scratch layer A 164 comprises a carbon fiber, carbon nanotube or carbon nanostructure. In some embodiments, the first scratch layer A 164 includes an element, structure or material that provides a radio frequency shield. In some embodiments, the first scratch layer A 164 comprises an element, structure or material that provides electromagnetic interference shielding. In a specific embodiment of coating 160 shown in Figure 16, first scratch layer A 164 is a cementitious mixture of cement, pellets, and acrylic adhesive. In some embodiments, the pellets comprise sand. In certain embodiments, the pellets comprise perlite. In some embodiments, the pellets comprise ceramic. In some embodiments, the pellets comprise vermiculite. In a specific embodiment, the first scratch layer A 164 is obtained by mixing the following materials together:

-90 pounds of Portland cement (types 1 and 2)

-90 pounds of No. 20 gravel sand

-90 pounds of No. 30 gravel sand

- 21⁄2 gallon of acrylic adhesive, such as AC-100 from Dryvit.

-21⁄2 gallons of drinking water.

In this embodiment, the first scratch layer A 164 pellets are made from two sizes of sand, namely No. 20 gravel sand and No. 30 gravel sand. This first scratch layer A 164 mixture has been found to adhere well The EPS foam block is provided with a superior surface for receiving a further coating 160. It will be appreciated that a larger or smaller amount of the first scratch layer A 164 can be made to increase or decrease the composition in proportion. In some embodiments, the first scratch layer A 164 has other compositions and ratios. Usually, the first scratch layer A 164 is first cured (dried) before the other layers are added.

The second scratch layer B 163 can be composed of many different components or cementitious mixtures or layers to make. The second scratch layer B 163 can comprise any of the materials, elements or structures described in the specification as a possible component of a coating. In some embodiments, the second scratch layer B 163 is comprised of a stucco mixture. In some embodiments, the second scratch layer B 163 is comprised of a gypsum plaster mixture. In some embodiments, the second scratch layer B 163 is comprised of a cementitious mixture. In some embodiments, the second scratch layer B 163 comprises a fiberglass mesh. In some embodiments, the second scratch layer B 163 comprises Portland cement and ceramic. In some embodiments, the second scratch layer B 163 comprises Portland cement, an acrylic adhesive, and a ceramic pellet. In some embodiments, the second scratch layer B 163 comprises Portland cement, acrylic adhesive, fiberglass strands, and a ceramic pellet. In some embodiments, the second scratch layer B 163 comprises Portland cement, an acrylic adhesive, a fiberglass strand, a fiberglass mesh, and a ceramic pellet. The ceramic material included in the second scratch layer B 163 provides a thermal barrier layer to prevent heat transfer into the building panel core 158 and outside of the building panel 158.

In some embodiments, the second scratch layer B 163 comprises a penetration resistant material, a layer or Structure, such as one or more anti-emitters, ballistic resistant materials or structures. In some embodiments, the second scratch layer B 163 comprises a radiation blocking or blocking layer, material, component or structure. In some embodiments, the second scratch layer B 163 comprises a layer, component or structure of lead. In some embodiments, the second scratch layer B 163 comprises a carbon fiber, carbon nanotube or carbon nanostructure. In some embodiments, the second scratch layer B 163 comprises a sound attenuating or blocking layer, material, component or structure. In some embodiments, the second scratch layer B 163 comprises an RF shielded component, structure or material. In some embodiments, the second scratch layer B 163 comprises an element, structure or material that provides electromagnetic interference shielding. As shown in Figure 16 In a specific embodiment of the coating 160, the second scratch layer B 163 is comprised of a brown mixture 165 and a fiberglass mesh 170. When the brown mixture 165 is smeared or otherwise applied to the first scratch layer A 164 and the brown mixture 165 is still wet, the fiberglass mesh 170 is embedded in the brown mixture 165. The brown mixture 165 can be applied to the surface of the first scratch layer A 164, or coated by any other means such that the brown mixture 165 covers the first scratch layer A 164, and the fiberglass mesh 170 is embedded in the brown mixture 165. in.

The brown mixture 165 can be constructed from a number of different components, mixtures or layers. Yumou In some embodiments, the brown mixture 165 is comprised of a stucco mixture. In some embodiments, the brown mixture 165 is the same mixture as the brown mixture 168. In some embodiments, the brown mixture 165 is comprised of a gypsum plaster mixture. In some embodiments, the brown mixture 165 is comprised of a cementitious mixture. In some embodiments, the brown mixture 165 comprises Portland cement and ceramic. In some embodiments, the brown mixture 165 comprises Portland cement, acrylic adhesive, fiberglass strands, and a ceramic pellet. In some embodiments, the brown mixture 165 comprises Portland cement, an acrylic adhesive, a fiberglass strand, a fiberglass mesh, and a ceramic pellet. A ceramic material included in the brown mixture 165 provides a thermal barrier layer to prevent heat transfer into the building panel core 158 and outside of the building panel 158.

In a specific embodiment of coating 160 shown in Figure 16, brown mixture 165 is a cementitious mixture of cement, pellets, acrylic adhesive, and fiberglass strands. The brown mixture 165 assembly is mixed with water to form a cementitious mixture and applied to the first scratch layer A 164 after the first scratch layer A 164 has cured. In some embodiments, the pellets in the brown mixture 165 comprise grit. In certain embodiments, the pellets in the brown mixture 165 comprise perlite. In certain embodiments, the pellets in the brown mixture 165 comprise vermiculite. In a specific embodiment, the brown mixture 165 is obtained by mixing together the following materials:

-90 pounds of Portland cement (types 1 and 2)

-90 pounds of No. 20 gravel sand

-90 pounds of No. 30 gravel sand

-11⁄2 gallon of acrylic adhesive, such as AC-100 from Dryvit

-3 lb. 3⁄4" fiberglass strand

-21⁄2 gallons of drinking water

In this particular embodiment, the brown mixture 165 pellets are made from two sizes of sand, namely No. 20 gravel sand and No. 30 gravel sand. It will be appreciated that larger or smaller batches can be made by proportionally increasing or decreasing component measurements. When the brown mixture 165 is still wet, the fiberglass mesh 170 can be embedded in the brown mixture 165. This mixture has been found to provide superior structural integrity, water and weather protection, and surface suitability to coat the primary brown layer 166. It will be appreciated that the brown mixture 168 can be made from other ingredients for use with a particular structure. Typically, the second scratch layer B 163 is first cured prior to adding the other layers to the top layer.

The coating 160, the scratch layer 162, and the primary brown layer 166 can be made from a number of different thicknesses depending on the particular use of the building panel 112 and the desired structural strength. In some embodiments, additional scratch layer 162 and/or primary brown layer 166 may be added to increase strength. In some embodiments, other layers may be added. It will be appreciated that the finish coating is typically applied to the coating 160. These finishes are coated for aesthetics of different inner and outer surfaces and include paints, plasters, and other finishes and coatings.

In the particular embodiment illustrated in Figure 16, the scratch layer 162 is constructed to a thickness of about 1/8". The primary brown layer 166 is comprised of about 1⁄4" thickness. When these layers are cured, the coating 160 provides a smooth surface for coating of the finish coating and is structurally very strong, energy efficient, and lightweight. Due to the structured composite layer of core 158 and coating 160, composite building panel 112 having core 158 and coating 160 has greater flexural strength and shear strength than other panel panels. This particular embodiment is for walls, roofs and beams for houses and buildings. Additional layers and other thicknesses can be used in accordance with the present invention The building panels 112 are used to achieve different panel strengths and uses.

In some embodiments, the control slit is cut from the core 158 prior to application of the coating 160. Holes and openings for windows and doors, and access channels and passageways for equipment and air handling can be cut from the core 158 to create the size and shape of the structure to be constructed. Panel 112. The core 158 and coating 160 can be easily formed into any size and shape structure to form a lightweight, energy efficient, structurally strong building panel 112.

17 through 21 show a specific embodiment of a coating 560 in accordance with the present invention that can be used on the building panel 112 and in place of the coating 160, or added to the coating 160. In some embodiments, coating 560 replaces coating 160 to cover a portion of core 158 of building panel 112 in accordance with the present invention. In some embodiments, coating 560 replaces coating 160 to cover insulating structural block 140 of building panel 112 in accordance with the present invention. As shown in Figures 17 through 21, coating 560 is similar to coating 160 except that in coating 560, inner scratch layer 562 and outer main brown layer 566 are cross-referenced. Coating 560 can comprise any of the materials, elements, structures, and/or layers described in the specification as a possible component of a coating. In Figures 17 through 21, like numerals are used to identify similar elements used in the coating 160 previously described. Cross-referencing means that the inner scratch layer (also referred to as scratch layer 562) and the outer main brown layer (also referred to as primary brown layer 566) each have crests and valleys and interlock with one another. There are many reasons why the scratch layer 562 and the main brown layer 566 are interdigitated with each other. The formation of the scratch layer 562 having the peaks 572 and the valleys 574 allows the scratch layer 562 to be used as a mortar layer of the primary brown layer 566. This allows the thickness of the coating 560 throughout the building panel 112 to be uniform. The scratch layer 562 can form a peak 572 of a particular height on the core 158. The peaks 572 are then used as a layer of mortar for the primary brown layer 566 to ensure that the overall thickness of the coating 560 is uniform. Moreover, intersecting the scratch layer 562 with the primary brown layer 566 increases the strength and structural integrity of the building panel 112.

Coating 560 can comprise any of the materials, elements or structures described in the specification as a possible component of a coating. Coating 560 can include individual coatings 160 and/or coatings 160 Any of the materials, elements, structures or layers described in the layers. In some embodiments, the coating 560 comprises cement and ceramic. In some embodiments, the coating 560 comprises cement, an acrylic adhesive, and a ceramic pellet. In some embodiments, the coating 560 comprises cement, an acrylic adhesive, fiberglass strands, and a ceramic pellet. In some embodiments, the coating 560 comprises cement, an acrylic adhesive, a fiberglass strand, a fiberglass mesh, and a ceramic pellet. A ceramic material included in coating 560 establishes a thermal barrier layer to allow coating 560 to prevent heat from being absorbed or transferred to building panel core 158.

In some embodiments, the coating 560 comprises a penetration resistant material, layer or structure, For example one or more anti-emitters, ballistic resistant materials or structures. In some embodiments, coating 560 comprises a radiation blocking or blocking layer, material, component or structure. In some embodiments, coating 560 comprises a layer, component or structure of lead. In some embodiments, the coating 560 comprises a carbon fiber, carbon nanotube or carbon nanostructure. In some embodiments, coating 560 comprises a sound attenuating or blocking layer, material, component or structure. In some embodiments, coating 560 includes an element, structure or material that provides radio frequency shielding. In some embodiments, coating 560 includes an element, structure, or material that provides electromagnetic interference shielding.

In a specific embodiment of the coating 560 shown in Figures 17 through 21, the coating 560 comprises a scratching layer 562, wherein the scratching layer 562 comprises two layers, namely a first scratching layer A 564 and a second scratching layer B 563. . As shown in Figures 17 through 21, in this particular embodiment, the first scratch layer A 564 is a cementitious mixture comprising a fiberglass web 570. In some embodiments, the scratch layer 562 is a single layer. The scratch layer 562 can comprise any of the materials, elements or structures described in the specification as a possible composition of a coating. The scratch layer 562 can comprise any of the materials, elements, structures or layers described with respect to the individual layers of the scratch layer 162 and/or the scratch layer 162.

The first scratch layer A 564 can comprise any of the materials, elements or structures described in the specification as a possible component of a coating. The first scratch layer A 564 can comprise any of the materials, elements, structures or layers described with respect to the first scratch layer A 164. In some embodiments, the first scratch layer A 564 comprises Glass fiber mesh 570. In some embodiments, the first scratch layer A 564 does not comprise a fiberglass mesh 570. In some embodiments, the first scratch layer A 564 comprises the same components as the first scratch layer A 164 previously described. In some embodiments, the first scratch layer A 564 has a different component than the first scratch layer A 164.

In some embodiments, the first scratch layer A 564 comprises cement and a ceramic material. In some embodiments, the first scratch layer A 564 comprises cement, an acrylic adhesive, and pellets. In some embodiments, the first scratch layer A 564 comprises cement, acrylic adhesive, fiberglass strands, and pellets. In some embodiments, the first scratch layer A 564 comprises cement, an acrylic adhesive, a fiberglass strand, a fiberglass mesh, and pellets. In some embodiments, the pellets comprise ceramic. A ceramic material included in the first scratch layer A 564 provides a thermal barrier layer to prevent heat transfer into the building panel core 158 and outside of the building panel 158.

In some embodiments, the first scratch layer A 564 comprises a penetration resistant material, layer or structure, such as one or more anti-emitters, ballistic resistant materials or structures. In some embodiments, the first scratch layer A 564 comprises a radiation blocking or blocking layer, material, component or structure. In some embodiments, the first scratch layer A 564 comprises a layer, component or structure of lead. In some embodiments, the first scratch layer A 564 comprises a carbon fiber, carbon nanotube or carbon nanostructure. In some embodiments, the first scratch layer A 564 comprises a sound attenuating or blocking layer, material, component or structure. In some embodiments, the first scratch layer A 564 includes elements, structures, or materials that provide radio frequency shielding. In some embodiments, the first scratch layer A 564 includes an element, structure or material that provides electromagnetic interference shielding.

The second scratch layer B 563 can comprise any of the materials, elements or structures described in the specification as a possible component of a coating. The second scratch layer B 563 can comprise any of the materials, elements, structures or layers described with respect to the second scratch layer B 163. In the specific embodiment shown in FIGS. 17-21, the second scratch layer B 563 is a cementitious mixture formed to include a peak 572 and a valley 574. The peaks 572 and valleys 574 formed in the second scratch layer B 563 can be formed by various methods, including: When the second scratch layer B 563 is still wet, the second scratch layer B 563 is coated with a suitable file. However, it can be appreciated that peaks 572 and valleys 574 can be formed in second scratch layer B 563 in a number of different ways. Next, the second scratch layer B 563 is cured (dried) before the main brown layer 566 is applied. When the second scratch layer B 563 is wet, the second scratch layer B 563 is pressed and molded by a special tool, so that the second scratch layer B 563 is molded to form the peak portion 572 and the valley portion 574. These tools are described in detail in U.S. Patent Application Serial No. 14/063,842, entitled "Applied Tools and Methods of Use", filed on October 25, 2013 by John E. Propst. It should be noted that these tools are not used to remove a portion of the wet mixture material, but rather use these tools to compress and shape the wet mixture material into peaks 572 and valleys 574. The wet mixture material is not removed from the valleys 574, but is squeezed and shaped into peaks 572 and valleys 574. The wet mixture material is squeezed to drain water from the material and cure it more quickly and more strongly. The resulting cured coating is strong and has a smooth curved peak 572 and valley 574. The smoothing resistance of a smooth curved surface is better than the rough surface or the surface of the material being removed. The peak portion 572 is shaped by a tool to have a smooth straight line shape as shown in Fig. 18, but when the material is solidified, it collapses into a peak portion 572 having a smooth curved surface as shown in Figs. The valley portion 574 is shaped by a tool to have a smooth straight shape as shown in Fig. 18, but when the material is solidified, it collapses into a valley portion 574 having a smooth curved surface as shown in Figs. As shown in Figures 19 through 20, in this embodiment, peaks 572 and valleys 574 cure to a smooth curve shape that approximates a sine wave, but this particular smooth curve shape is not the only shape that can be used.

Figure 18 shows a schematic cross-sectional view of the scratch layer 562, wherein the scratch layer 562 includes a first scratch Layer A 564 and second scratch layer B 563. In this embodiment, the second scratch layer B 563 includes a peak portion 572 and a valley portion 574. In the particular embodiment of Figure 18, the wet second scratch layer B 563 mixture is smoothed and shaped to have a peak 572 having a rectangular cross section. In this particular embodiment, peak 572 has a width W and a height H, and valley portion 574 forms a spacing S between each peak 572. In some embodiments, the peaks 572 are formed to have a width W of between about 1/8 inch and about 3/4 inch. For some In the embodiment, the peaks 572 are formed to have a width W of about 3/8 inch. The resulting peaks 572 having these dimensions have been found to provide a coating with higher strength. Additionally, peak 572 can then be a mortar layer of primary brown layer 566. In some embodiments, peak 572 is formed to have a height H of between about 1/8 inch and about 3/4 inch. In some embodiments, peak 572 is formed to have a height H of about 3/8 inch. In some embodiments, the peaks 572 are formed to have an interval S of between about 1/8 inch and about 3/4 inch. In some embodiments, the peaks 572 form an interval S of about 3/8 inches. The resulting peaks 572 and valleys 574 having these dimensions have been found to provide a coating with higher strength and resistance to cracking, and provide a strong substrate for the primary brown layer 566. Since the peak portion 572 is used as a mortar reference layer for the primary brown layer 566, the primary brown layer 566 can be applied over a width region over the second scratch layer B 563 with a uniform thickness.

Due to the sinking, sinking, and smoothing of the wet second scratch layer B 563 material during drying or solidification, the dry peaks 572 and valleys 574 have a circular or smooth curved cross section as shown in FIG. 19 through 21 show cross sections of a particular embodiment of the scratch layer 562 and coating 560, wherein the peaks 572 and valleys 574 have a smooth curved surface. The curved surface is advantageous because a curved surface does not have sharp points and sharp corners that are liable to cause cracking, thereby producing a strong cured layer. Figure 19 shows how the measurement structure 572 peaks in these embodiments, display unit 572 has a peak half-width and a height H W _H. Half-peak line width W _H of the portion 572 or half the height between H / 2 of the two points of the measured width W _H. The peak 572 also has a period P which is a repeated distance, or any point-to-point distance, wherein the periodic structure itself is repeated. As shown in Fig. 19, the second scratch layer B 563 is shaped such that the valley portion 574 is above the first scratch layer A 564 and is at a height H _T . In other words, the valley portion 574 does not extend through the second scratch layer B 563, but has a second scratch layer B 563 material having a thickness H _T between the bottom of each valley portion 575 and the first scratch layer A564. Because the second scratch layer B 563 is a strong layer, because the second scratch layer B 563 is a continuous layer instead of the line forming the material of the peak portion 572, and the valley portion does not extend to the first scratch layer A 564, so that the second scratch layer B563 is stronger. The arrangement is beneficial. The separate lines of material are susceptible to breakage or cracking at the joint of the material. However, these joints are not present in the second scratch layer B 563 in accordance with the present invention. The second scratch layer B 563 material is coated to a thickness sufficient to shape the peaks 572 and valleys 574 in the second scratch layer B 563 while leaving the valleys 574 at a height H _T above the first scratch layer A 564 . The method and geometry of forming the first scratch layer A 564 and the second scratch layer B 563 will make the scratch layer 562 structurally strong to resist cracking and breaking. In some embodiments, the height H _{T is} greater than 1/16". In some embodiments, the height H _{T is} greater than 1/8". In some embodiments, the height H _{T is} greater than 3/16". In some embodiments, the height H _{T is} greater than 1/4".

In some embodiments, once the scratch layer 562 is dried (cured), the peaks 572 have an average half width W _H between 1/16 inch and 3/4. The average half width W _H is an average of the individual half widths W _H of the plurality of peak portions 572 formed in the scratch layer 562. Any individual peaks 572 may have other dimensions due to defects or problems caused during formation, or drying of the scratch layer 562, however, the size of each peak 572 is generally quite close and the size of the peaks 572 The average provides a good measure of the size of the complex peaks 572. In certain embodiments, the scratch layer 562 of a dried, then the peak portion 572 having a mean half-width W _H of between 1/18 inch and 5/8 inch between. The resulting peaks 572 and valleys 574 having these dimensions have been found to provide a coating with higher strength and resistance to cracking, and provide a strong substrate for the primary brown layer 566.

In some embodiments, once the scratch layer 562 is dried, the peak 572 has An average period P between 1/4 inch and 1/2 inch. This averaging period P is an average of the individual periods P of the complex peaks 572 formed in the scratch layer 562. Any individual peaks 572 may have other dimensions due to defects or problems caused during formation, or drying of the scratch layer 562, however, the size of each peak 572 is generally quite close and the size of the peaks 572 The average provides a good measure of the size of the complex peaks 572. In some embodiments, once the scratched layer 562 is dried, the peak 572 has an average period P between 1/2 inch and 1 1/4 inch. The resulting peaks 572 and valleys 574 having these dimensions have been found to provide a coating with higher strength and resistance to cracking. A layer and a primary substrate 566 is provided as a solid substrate.

In some embodiments, the second scratch layer B 563 comprises cement and acrylic adhesive. Agent. In some embodiments, the second scratch layer B 563 comprises cement, acrylic adhesive, and pellets. In some embodiments, the pellets are ceramic. In some embodiments, the second scratch layer B 563 comprises cement, acrylic adhesive, fiberglass strands, and pellets. In some embodiments, the second scratch layer B 563 comprises cement, an acrylic adhesive, a fiberglass strand, a fiberglass mesh, and pellets. In some embodiments, the second scratch layer B 563 comprises cement, acrylic adhesive, fiberglass strands, a fiberglass mesh, cement, and pellets. In some embodiments, the cement included in the second scratch layer B 563 is Portland cement. A ceramic material included in the second scratch layer B 563 is formed as a second scratch layer B563 of a thermal barrier layer such that heat is reflected by the second scratch layer B 563 and heat transfer is prevented to the building panel core 158. Inside and outside the building panel core 158.

In some embodiments, the second scratch layer B 563 comprises a penetration resistant material, a layer or Structure, such as one or more anti-emitters, ballistic resistant materials or structures. In some embodiments, the second scratch layer B 563 comprises a radiation blocking or blocking layer, material, component or structure. In some embodiments, the second scratch layer B 563 comprises a layer, component or structure of lead. In some embodiments, the second scratch layer B 563 comprises a carbon fiber, carbon nanotube or carbon nanostructure. In some embodiments, the second scratch layer B 563 comprises a sound attenuating or blocking layer, material, component or structure. In some embodiments, the second scratch layer B 563 includes elements, structures or materials that provide radio frequency shielding. In some embodiments, the second scratch layer B 563 comprises an element, structure or material that provides electromagnetic interference shielding.

As shown in Fig. 20 and Fig. 21, the peak portion 572 is used as the main brown layer 566. A mortar reference layer, the primary brown layer 566 can be applied over a width region of the second scratch layer B 563 with a uniform thickness. A mortar reference layer is a fixed height reference in which an applicator can be used to set the height of a coated coating mixture. The second scratch layer B 563 has been cured (dried), and thus the peaks 572 are solid peaks having the same height. These peaks 572 are used as a layer of mortar to make a large The thickness of the main brown layer 566 in the region is uniformized. As shown in FIG. 21, in some embodiments, the glass fiber mesh 770 is embedded in the primary brown layer 566 when the primary brown layer 566 is still wet.

The primary brown layer 566 can comprise any of the materials, elements or structures described in the specification. As a possible component of a coating. The primary brown layer 566 can comprise any of the materials, elements, structures or layers described with respect to the primary brown layer 166. In the particular embodiment illustrated, the primary brown layer 566 is a cementitious mixture.

In some embodiments, the primary brown layer 566 comprises cement and pellets. For some In the embodiment, the primary brown layer 566 comprises cement and an acrylic adhesive. In some embodiments, the primary brown layer 566 comprises cement and ceramic. In some embodiments, the primary brown layer 566 comprises cement, an acrylic adhesive, and a ceramic pellet. In some embodiments, the primary brown layer 566 comprises cement, acrylic adhesive, fiberglass strands, and pellets. In some embodiments, the primary brown layer 566 comprises cement, acrylic adhesive, fiberglass strands, a fiberglass web, and pellets. In some embodiments, the pellets comprise ceramic. A ceramic material included in the primary brown layer 566 provides a thermal barrier layer to reflect heat away from the primary brown layer 566 and to prevent heat transfer into the building panel core 158.

In some embodiments, the primary brown layer 566 comprises a penetration resistant material, layer or structure, For example one or more anti-emitters, ballistic resistant materials or structures. In some embodiments, primary brown layer 566 comprises a radiation blocking or blocking layer, material, component or structure. In some embodiments, primary brown layer 566 comprises a layer, component or structure of lead. In some embodiments, the primary brown layer 566 comprises carbon fibers, carbon nanotubes, or carbon nanotube structures. In some embodiments, primary brown layer 566 comprises a sound attenuating or blocking layer, material, component or structure. In some embodiments, primary brown layer 566 includes elements, structures, or materials that provide radio frequency shielding. In some embodiments, primary brown layer 566 includes elements, structures, or materials that provide electromagnetic interference shielding.

After the scratch layer 562 has cured, the primary brown layer 566 is applied to the scratch layer 562. With this In the bulk embodiment, the primary brown layer 566 comprises a brown mixture 168 and a fiberglass mesh 770. The brown mixture 168 of the primary brown layer 566 can be coated in a number of different ways including, but not limited to, smearing or spraying. Such as the first 17 and 20, in this embodiment, the brown mixture 168 is applied to the scratch layer 562 such that the primary brown layer 566 fills the valley portion 574 with a brown mixture 168 to establish a primary brown layer peak 582. And the main brown layer valley 584. Here, the scratch layer 562 and the main brown layer 566 are cross-referenced. Each of the complex peaks 572 is present in a corresponding one of the plurality of valleys 584. Further, each of the plurality of peak portions 582 is present in one of the corresponding plurality of valley portions 574. It will be appreciated that the peaks 572 and 582 can be compressed and shaped or formed into any shape including, but not limited to, hemispherical, rectangular, semi-elliptical, triangular, or any other shape or cross-section. As can be appreciated, peaks 574 and 584 can be of any shape including, but not limited to, hemispherical, rectangular, semi-elliptical, triangular, or any other shape or cross-section.

The intersection of the scratch layer 562 and the primary brown layer 566 provides several advantages. One of the advantages The structural strength of the building panel 112 can be increased for cross-referencing. Another advantage is that the peaks 572 in the scratch layer 562 provide a thickness reference mortar layer to the primary brown layer 566. It is often difficult to maintain a uniform coating thickness throughout a large building panel surface. The peak 572 provides a built-in mortar layer to the primary brown layer 566 such that the thickness of the primary brown layer 566 and coating 560 is uniform over a wide surface area. In some embodiments, the glass fiber mesh 770 is embedded in the primary brown layer 566 when the primary brown layer 566 is still wet.

In a specific embodiment of the coating 560 according to the present invention, the coating is mixed One or more layers included in the coating 560 comprise a ceramic material as previously mentioned. The ceramic material contained in the coating 560 creates a coating 560 that acts as a thermal barrier to reflect heat and away from the coating 560 rather than through the coating 560. When the primary brown layer 566 contains a ceramic material, heat is reflected by the coating 560. Even when the coating 560 is exposed to high temperatures, glare, and even flames or other direct heat sources, the coating 560 will remain cool for extended periods of time. This will result in a coating 560 and a building panel 112 having increased heat resistance, better thermal insulation, and high fire resistance. In some embodiments, the non-cementitious layer 167 is included in the coating 160 or coating 560.

17 through 21 show a particular embodiment of a coating 560 in which the second scratch layer B 563 and the primary brown layer 566 are cross-referenced, although it will be understood that this is merely an example embodiment. Not limited to this. Any two layers included in coating 160 or coating 560 in accordance with the present invention may be cross-referenced as previously described. In some embodiments, the scratch layer 162 of the coating 160 and the primary brown layer 166 are cross-referenced. Any two layers of coating 160 or coating 560 can be cross-referenced as required by the strength and thickness uniformity of the coating.

1st, 2nd, and 8th to 10th views showing a building panel according to the present invention Building 110 includes a building panel 112. The building panel 112 includes a core 158 and a coating 160 that covers a portion of the core 158. The coating 160 can take a variety of forms, including those shown in Figures 11 through 16. The building panels 112 of Figures 1, 2, and 8 through 10 may include a coating 560 of Figures 17 through 21 in place of the coating 160. The building panels 112 as shown in Figures 1, 2 and 8 through 10 may comprise any coating in accordance with the present invention to cover a portion of the core 158. A building panel building 110 is any building that is constructed using one or more building panels as an element in the building. In the specific embodiment illustrated in Figures 1, 2, and 8 through 10, the building panel building 110 includes a building panel 112 and a bottom portion 190. As shown in FIG. 10, the building panel 112 of the present embodiment has a building panel interlocking element 154, wherein in this particular embodiment, the building panel interlocking element 154 is a building panel recess. The bottom 190 has an integral bottom interlocking element 194. A bottom interlocking element 194, such as a bottom tab, is combined with a building panel interlocking element 154, such as a building panel recess, to join the building panel 112 to the bottom 190. Because the bottom interlocking member 194 and the bottom portion 190 are an integral portion, the bottom interlocking member 194 is integrated into the bottom portion 190. In this particular embodiment, the bottom 190 and the bottom interlocking member 194 are both made of concrete. The bottom interlocking element 194 is infused with the bottom 190 such that the bottom 190 and bottom interlocking element 194 are an integral part. The bottom interlocking member 194 not only provides a connector to the building panel 112, but also the bottom interlocking member 194 blocks moisture, water, storms, and other elements from penetrating between the building panel 112 and the bottom interlocking member 194. . In some embodiments, the bottom 190 and bottom interlocking element 194 are primed along the outer edge of a building. The building panel 112 is coupled to the bottom 190 to create the building 110 Thereafter, even if water, moisture, or other elements penetrate the external interface between the building panel 112 and the bottom 190, the bottom interlocking element 194 cannot be "crawled" to the other side of the building panel 112. Here, the integrated bottom interlocking element 194 provides protection of the building panel building 110 from water and severe weather.

The building panel interlocking elements 154 can take many different forms. In some embodiments, the building panel interlocking element 154 is a building panel tab. In some embodiments, the building panel interlocking element 154 has a pattern other than a tab or a groove. In some embodiments, the building panel interlocking element 154 or the bottom interlocking element 194 has barbs, spikes, hooks, or other surface effects that help hold the bottom interlocking element 194 to the building panel. In the interlocking element 154.

The bottom interlocking element 194 can take many different forms. In some embodiments, the bottom interlocking member 194 is a bottom recess. In some embodiments, the bottom interlocking member 194 is of a type other than a tab or a recess.

In the specific embodiment shown in Figures 1, 2 and 8 to 10, the building panel building 110 is constructed from a bottom 190 of the first poured concrete with a single fill, wherein the bottom 190 An integral bottom interlocking element 194 is included. In some embodiments, the bottom 190 is filled with multiple fills. The bottom portion 190 and the bottom interlocking member 194 are constructed using any method of forming the bottom portion 190 and the bottom interlocking member 194 into a unitary concrete block. Typically, the concrete base 192 is then infused. In some embodiments, the concrete pedestal 192 and the concrete bottom 190 are formed simultaneously in a single concrete infusion. The building panel 112 is joined to the bottom 190 by a bottom interlocking element 194 and a building panel interlocking element 154. Building panel 112 can be constructed in a number of different ways and combined with bottom 190. In this particular embodiment, the building panels 112 are assembled on site at the bottom 190. The core 158 is constructed on the bottom 190 and is coupled to the bottom 190. As shown in FIG. 8, in this particular embodiment, the frame 130 is constructed and attached to the bottom 190 using bolts 188. The shaped insulating structural block 140 of the core 158 is coupled to the frame 130, to each other, and to the bottom interlocking element 194 to establish a connection to the bottom 190 using the bottom interlocking element 194 and the building panel interlocking element 154. Core 158. Coating 160, coating 560 or any coating according to the present invention is applied to a portion of core 158. As shown, in this particular embodiment, the coating 160 is applied to the front surface 124 of the core 158 to create the first surface 114 of the building panel 112, and the coating 160 is applied to the core 158. The rear surface 126 creates a second surface 116 of the building panel 112. In some embodiments, the coating 160 is applied to the core 158 and the bottom 190.

In this particular embodiment, the building panel 112 has a coating 160 applied to the two surfaces of the core 158, namely a front surface 124 and a back surface 126. In some embodiments, the coating 160 is applied only to one surface of the core 158. In some embodiments, the coating 160 is applied to all surfaces of the core 158. In some embodiments, the coating 160 can be applied to any surface or portion of the core 158 to create the building panel 112 in accordance with the present invention. In some embodiments of the building panel 112 and/or the building panel building 110, a coating 560 as shown in FIGS. 17-21 is used in place of the coating 160. In some embodiments of the building panel 112 and/or the building panel building 110, a different coating in accordance with the present invention is used in place of the coating 160.

In certain embodiments of the building panel building 110, the core 158 is established and covered by the coating 160 to form the building panel 112 prior to bonding to the bottom 190. In some embodiments, the building panels 112 are manufactured off-site and shipped to a construction site for bonding to the bottom 190.

In the specific embodiment illustrated in Figures 1, 2, and 10 through 10, the building panels 112 are formed in situ at the bottom 190 as previously described. A plurality of building panels 112 can be added to the composite building panel building 110 to create walls, ceilings, floors, beams, bridges, or any other desired structure. In this particular embodiment, the composite building panel 112 forms part of a building panel building 110, wherein the building panel building 100 is a house. In other embodiments, the building panels 112 form part of other structures and buildings in accordance with the building panel building 110. In some embodiments, the building panel building 110 is a house. In other embodiments, the building panel building 110 is a bridge. In some embodiments, the building panel building 110 is a building. The building panel building 110 is a house, building or building of any shape, size or use that is constructed of at least one building panel in accordance with the present invention.

In the first, second and eighth to tenth embodiments, once the coating 160 is dried, The building panel building 110 is then structurally strong and when the remainder of the building panel building 110 is established, no external structural elements are required to hold the building panel 112 in place. For example, in other types of foam block panel construction, the foam block walls cannot support themselves until the entire structure is built and secured together. During the construction process, the walls need to support the walls by external structural elements. During construction, when building panels 112 in accordance with the present invention are used, these external structural elements are used to hold the structures together. Once the coating 160 is dried, the building panels 112 that are formed daily to form part of the building panel building 110 are structurally strong and stable and are sturdy daily regardless of whether the entire structure has been completed. With stability, there is no danger of collapse.

In this particular embodiment, the building panel 112 is more than other types of foam block walls. Sturdy. The core 158, and the coating 160 and/or coating 560 impart strength to the building panel building 110 to maintain the stability of the building panel 112 during construction and resist strong during use of the building 110 Environmental factors and forces, such as wind and earthquake. Building panels 112 are environmentally friendly and create a building that uses recycled materials to reduce the energy efficiency of waste.

As shown in Fig. 22, some specific implementations of the building panel 112 in accordance with the present invention In the example, the coating 160 or coating 560 constitutes the building panel 710 in accordance with the present invention before the coating 160 or coating 560 is bonded to the core 158. The building panel 710 is constructed of the same materials and layers as any of the embodiments of the coating 160 or coating 560, however these materials are molded and cured into a dry mixture panel 710 prior to bonding to the core 158. . For example, this practice causes the building panel 710 to be constructed off-site and prior to forming the core 158. The building panel 710 can be combined with the core 158 using a number of different attachment means and means. In some embodiments, the building panel 710 is used in a The suction adhesive, rather than being mechanically attached, is bonded to the core 158. The building panel 710 can be bonded to the core 158 using a cementitious mixture of an acrylic adhesive, other elastomeric polymer or liquid adhesive material. In some embodiments, a portion of the coating 160 or 560 is applied to the core 158 as a liquid mixture and cured, and some layers form a strong and dry mixture as a building board. Body 710, and then adhered to coating 160 or 560 previously applied to core 158. In some embodiments, the wet layer of the coating 160 or 560 is used to bond the dry mixture layer to the core 158. The coating 160 and coating 560 described in this specification can be applied to the core 158 in any combination of dry or wet layers, wherein the (etc.) dry layer can form a building panel prior to being laid down to the core 158. Body 710.

Figure 22 shows a perspective view of a particular embodiment of a building panel 710 separated from the core 158. view. Figure 23 shows a side view of the building panel 710 of Figure 22. In this particular embodiment, the building panel 710 covers a portion of the core 158 and includes elements of the coating 160 covering the front surface 124 of the core 158 as shown in Figures 3 and 8 through 10, but with In the form of a dry mixture. In this particular embodiment, the building panel 710 is laid down to the core 158 using a suction adhesive, but it will be appreciated that the building panel 710 can be laid to the core 158 using any bonding method. In this embodiment, the building panel 710 is laid down to the core 158 using a suction adhesive, the elastomeric adhesive is an elastomeric acrylic polymer adhesive mixture.

The building panel 710 can be constructed of any or all of the layers comprising the coating 160 or coating 560 previously described. Thus, as seen in Figures 22 and 23, the cross-section 709 of the building panel 710 can be the same or similar to the particular embodiment of the cross-section of the coating 160 or coating 560 shown or described herein. Once the building panel 710 is laid over the surface of the core 158 to form the building panel 112, the building panel 112 formed using the dry mixture building panel 710 has the same structure as the building panel 112 using the coating 160 or 560 and A protective feature in which the coating 160 or 560 is coated as a wet mixture. Building panel 710 has the same or similar thickness as coating 160 or coating 560. In some implementations In the example, the thickness of the building panel 710 is less than or equal to 1 inch. In some embodiments, the thickness of the building panel 710 is less than or equal to 3/4 inch. In some embodiments, the thickness of the building panel 710 is less than or equal to 1/2 inch.

Figures 24 through 63 provide details of a roof panel 812 in accordance with the present invention, which The roof panel 812 is used to form a roof of a house or building. The roof panel 812 is formed from a core and a coating that covers a portion of the core and is similar to the building panel 112. Similar component symbols are used to describe similar components of building panel 112 and roof panel 812. In Fig. 24, roof panel 812 is coupled to roof structure 817 to form roof 825 of building panel building 810. Roof panel 812 can be used in many different ways to form the roof of a house or building. In some embodiments, roof structure 817 is part of roof panel 812. In some embodiments, the roof panel 812 is covered by a roof surface or the roof panel 812 includes a roof surface as will be described below.

Figures 25 and 26 show the implementation of a roof panel 812 in accordance with the present invention. example. The roof panel 812 in accordance with the present invention includes a roof panel core 858 and a coating 860. The roof panel core 858 includes one or more insulating structural blocks 140, wherein the insulating structural blocks 140 are insulating structural blocks 140 for the building panels 112 as previously described. The roof panel core 858 is the same or similar to the previously described building panel core 158 for the building panel 112. The roof panel core 858 can comprise any of the elements, structures, materials or layers previously described as a possible component of the building panel core 158. As shown in FIG. 26, in some embodiments, the core 858 includes a frame 830 and one or more insulating structural blocks. The frame 830 is the same as or similar to the frame 130 previously described for the building panel 112. The frame 830 can have any of the properties and any of the elements previously described for the frame 130 of the building panel core 158. In some embodiments, the frame 830 is embedded in the core 858 such that a majority of the outer surface of the roof panel 812 is a surface of the insulating block 140. In some embodiments, the frame 830 includes a roof structure 817.

The coating 860 covers a portion of the core 858. As shown, in a specific embodiment, the coating 860 covers the surface of the insulating structural block 140 of the core 858. Coating 860 can comprise the elements, materials, structures or layers of coating 160 and coating 560 previously described. Compared to conventional roofing materials, the roof panel 812 is built on a roof that is structurally strong and has high strength, long life, high energy efficiency, and high visual appeal.

The roof panel 812 is typically constructed to include the shape and structure of the roof tile to provide The roof protection, and typically provides visual aesthetics by roof shingles or roof tiles. Roof panel 812 and/or coating 860 can be shaped, colored, and constructed to provide strength and protection to a roof and provide aesthetics of roof tiles or other roof surfaces. Figures 27 and 28 show a specific embodiment of a roof panel 812 in which the coating 860 is shaped to create a structure that looks like roof shake tiles. Surface 814 of coating 860 is shaped to have the shape and appearance of a sheet tile. Surface 814 can be colored to have the color of the roof flaky tiles. However, coating 860 and roof panel 812 provide higher structural strength and longer life than conventional sheet tiles. The roof panel 812 can provide a roof 825 that has a longer life than a shake roof tile, Spanish tile, asphalt tile, or other conventional roofing material. In Figure 27, coating 860 is a two-layer coating having a surface 814 of second layer 866 that is shaped and colored to look like a sheet-like roof tile. In Fig. 28, coating 860 is a single layer coating having surface 814 of coating 860 that is shaped and colored to look like a sheet roof tile.

Figures 29 and 30 show a specific embodiment of a roof panel 812 in which the roof Panel 812 is shaped and constructed to look like a Spanish roof tile. Figure 29 shows a specific example in which a roof panel 820 (discussed in more detail later) has been shaped to look like a Spanish roof tile and bonded to the surface 814 of the roof panel 812. Figure 30 shows a specific embodiment in which the insulating structural block 140 and coating 860 of the core 858 are shaped such that the surface of the roof panel 812 looks like a Spanish roof tile. In the specific embodiment of Figures 27 through 30, the roof panel 812 provides the appearance of a conventional roof surface, but provides excellent protection from wind, weather or factors. It has a long life compared to traditional roof surfaces.

31 and 32 show the side of an exemplary embodiment of a roof panel 812 The cross-sectional view is taken to show a structure similar to the previously described building panel 112. Figure 31 shows a side cross-sectional view of one of the building panels 812 of Figure 28, and Figure 32 shows a side cross-sectional view of the roof panel 812 of Figure 30. In each particular embodiment, the roof panel 812 includes a core 858 and a coating 860 that covers a portion of the core 858. In these embodiments, the core 858 includes an insulating structural block 140 and a coating 860, wherein the coating 860 covers the insulating structural block 140 of the core 858. In these embodiments, the coating 860 covers the bottom surface 826 of the core 858 and the top surface 824 of the core 858. In the particular embodiment illustrated in Figure 31, the coating 860 covering the top surface 824 of the core 858 is shaped to have the shape and appearance of a sheet-like roof tile. In the particular embodiment illustrated in FIG. 32, the top surface 824 of the insulating block 140 of the core 858 and the coating 860 covering the top surface 824 of the core 858 are both shaped to have the shape and appearance of a Spanish tile. It will be appreciated that the roof panel 812, the core 858, the insulating block 140, and the coating 860 can be formed into any shape, shape, color, and surface texture to provide the desired look and feel of the roof surface.

Figures 33 through 38 show a specific embodiment of a coating 860 in accordance with the present invention. Close-up section example. The coating 860 can take a variety of different forms including, but not limited to, those of the prior coating embodiments with respect to the coating 160 and the coating 560. The coating 860 can be more than one layer, and any two layers can be used for cross-referencing of the coating 560 as previously described.

Figure 33 shows the top surface 824 of the core 858 employed in the area 809 of Figure 31. A close-up cross-sectional view of a particular embodiment of the coating 860. The cross-sectional embodiments shown in Figures 33 through 38 are regions 809 from Figure 31, but it will be appreciated that these cross-sections are likely to be any coating of the roof panel 812, including the mold of Figure 32. Coating 860 on top surface 824 of core 858, or coating 860 on bottom surface 826 in the particular embodiment illustrated by roof panel 812.

In the particular embodiment illustrated in Figure 33, the coating 860 is a single layer. Coating 860 can Any of the materials, elements or structures described in the specification as a possible component of a coating. In this particular embodiment, for example, coating 860 can comprise any of the elements, materials, structures, or layers previously described for coating 160 of building panel 112, wherein the coating of building panel 112 is such as As shown and described in FIG. 11, it is merely an example but is not limited thereto. In the particular embodiment illustrated in Figure 33, the coating 860 covers a portion of the roof panel core 858. In this particular embodiment, the coating 860 covers a portion of the insulating structural block 140 of the roof panel core 858. In this particular embodiment, coating 860 is a cementitious coating. In some embodiments, the coating 860 is non-cementitious. In the particular embodiment illustrated in Figure 33, coating 860 comprises cement, pellets, and an acrylic adhesive. Cement and pellets provide structural strength and resistance to cracking. The acrylic adhesive provides structural strength and adhesion to the insulating structural block 140. In some embodiments, the coating 860 comprises a reinforced mesh structure which may be a fiberglass mesh, a cotton mesh, a metal mesh or other mesh of the fiberglass mesh 170 used in the coating 160 as previously described. structure. In some embodiments, the coating 160 comprises a reinforcing strand that can be a fiberglass, cotton or other reinforcing strand element. In some embodiments, the pellets comprise ceramic. In some embodiments, the coating 860 comprises a ceramic.

In the particular embodiment illustrated in Figure 34, coating 860 is a two layer coating. herein In a particular embodiment, the coating 860 includes a first layer 862 and a second layer 866. The coating 860, as well as the first layer 862 and the second layer 866, may individually or collectively comprise any of the elements, materials, structures or layers described in the specification as a possible component of a coating. For example, the coating 860, as well as the first layer 862 and the second layer 866, can individually comprise any of the elements, structures, materials or layers described for the coating 160 of FIG. In the specific embodiment illustrated in Figure 34, both the first layer 862 and the second layer 866 are cementitious layers. The first layer 862 comprises cement, pellets and acrylic adhesive, and the second layer comprises cement and pellets. This combination provides good structural strength and adhesion to the insulating structural block 140. In some embodiments, the second layer 866 also includes an acrylic adhesive. In some embodiments, the second coating 860 also includes ceramic. Ceramics have high heat reflectivity and therefore reflect sunlight and heat well to maintain coating 860 cool. In some embodiments, the second layer 866 includes a reinforced mesh structure.

In some embodiments of the coating 860, the first layer 862 and the second layer 866 are both Contains a enhanced mesh structure. As shown in FIG. 35, in some embodiments of coating 860, first layer 862 and second layer 866 comprise fiberglass mesh 170. As shown in FIG. 36, in some embodiments, the first layer 862 includes an electronic mesh structure 872. The electronic mesh structure 872 can be the same or similar to the previously described electronic mesh structure 172 and have the same or similar features. In some embodiments, the electronic mesh structure 872 is in the second layer 866. In some embodiments, the electronic mesh structure 872 is tied to both the first layer 862 and the second layer 866. As shown in FIG. 37, in some embodiments, the coating 860 comprises a non-cementitious layer 867. The non-cementitious layer 867 can be the same as or similar to the non-cementitious layer 167 as shown and described in FIG. The non-cementitious layer 867 can be in the coating 860, in the first layer 862 or in the second layer 866, or in both the first layer 862 and the second layer 866. It will be appreciated that the finish coating is typically applied to the top surface 814 of the roof panel 812. It will be appreciated that additional layers or coatings can be applied to any surface of the roof panel 812 as shown and described above. These finishes or additional coatings are coatings, plasters, sealants, an elastic stone textured surface, a cementitious finish, or any other layer applied to the finished architectural panel 812.

In some embodiments, as in the specific embodiment shown in FIG. 38 and In an additional embodiment from 49 to 56, the coating 860 includes a fluid channel 822. Fluid channel 822 can extend through any portion of coating 860. Fluid passage 822 directs fluid through fluid passage 822 and coating 860. Fluid channel 822 directs fluid through fluid channel 822 and coating 860 for a number of reasons including, but not limited to, water distribution, heat transfer between fluid channel 822 and coating 860, or directing fluid through the coating for other reasons. Layer 860 and roof panel 812. In the particular embodiment illustrated in FIG. 38, fluid channel 822 is included in second layer 866, although it will be appreciated that fluid channel 822 can be included in coating 860 of Figure 33, or first layer 862. Medium, or non-cemented layer 867. In some embodiments, the fluid passage 822 extends through the insulating structural block 140. Fluid channel 822 will be behind More detailed description.

In some embodiments, the roof panel 812 is laid for retrofitting building. The roof panel 812 can be laid on existing roof finishes such as asphalt tiles, Spanish tiles or any other roof surface. The roof panel 812 can be shaped to fit snugly to any roof surface and increase the energy efficiency and strength of an existing roof. In some embodiments, the roof panel 812 replaces the original roofing material. In some embodiments, roof panels 812 are laid or bonded to the original roofing materials.

As a wet coating mixture of the specific embodiments shown in Figures 33 to 38 The coating 860 is applied to the core 858 and then cured. Each layer of coating 860 and/or coating 860 can be sprayed, smeared or otherwise coated as a wet mixture. In some embodiments of the building panel 812, a coating 860 as a dry mixture is laid. For example, the coating 860 mixture can be formed on the roof tile 820 prior to being laid down to the roof panel core 858, to the layer of the earlier applied coating 860, or to the finished building panel 812. Roof tile 820 includes a layer of a coating mixture that has been cured to a dry state prior to being laid over roof panel 812. Some of these specific embodiments are illustrated in Figures 29, 39 through 48, and 51 through 53.

Figures 39 to 48 show a specific embodiment of a roof tile 820 in which the roof Tile 820 is constructed of one or more layers of material that is constructed and shaped to look like a conventional roof tile. In the particular embodiment illustrated in Figures 39 through 48, the roof tile 820 is constructed, shaped, and colored to look like a sheet roof tile, but is not limited to such a method. As shown in Figure 29, the roof tile 820 can be constructed, shaped, and colored to look like a Spanish roof tile. Alternatively, the roof tiles 820 can be constructed, shaped, and/or colored to look like other roof elements, such as asphalt tiles, other roof coatings or structures. The roof tile 820 can take any shape, shape or color desired for the particular house or building to be built. Roof tile 820 may comprise a material, element, structure or layer of coating 160, coating 560, coating 860 or other coating in accordance with the present invention. Roof tile 820 as sturdy A dry mixture is applied to the roof panel 812. Roof tile 820 can be substituted for or added to coating 860. FIG. 39 shows a specific embodiment of a roof panel 812 in which a roof panel 812 is bonded to the coating 860 and added to the coating 860. 40 shows a particular embodiment of a roof panel 812 in which a roof tile 820 is laid over the surface 814 of the roof panel 812, with the roof panel 812 replacing the coating 860. In this particular embodiment, the top surface 834 of the roof tile 820 is shaped to look like a sheet roof tile.

Figure 41 shows a top view of the roof tile 820 of Figures 39 and 40, and Figure 42 shows a side view of the roof tile 820 of Figures 39 and 40. Figures 43 through 48 show an exemplary embodiment of a close-up cross-sectional view of a roof tile 820 in a region 819 employed in Figure 42. The cross-sectional embodiments shown in Figures 43 through 48 are from the region 819 of Figure 42, but it will be appreciated that the layers, elements, structures and materials shown and described in these sections may be Any shape, shape or type of roof tile 820 of an embodiment.

In the particular embodiment illustrated in Figure 43, the roof tile 820 comprises a layer of material 842. Layer material 842 can comprise any of the elements, materials, structures or layers described in the specification as a possible component of a coating. In this particular embodiment, for example, layer material 842 can comprise any of the elements, materials, structures, or layers previously described for coating 160 of building panel 112, wherein coating 160 of building panel 112 is As shown and described in FIG. 11, it is merely an example, but is not limited thereto, or is used for the coating 860 as shown and described in FIG. In the particular embodiment illustrated in FIG. 43, layer material 842 extends from top surface 834 of roof tile 820 to bottom surface 836 of roof tile 820. In this particular embodiment, layer material 842 is a layer of cementitious material. In some embodiments, layer material 842 is non-cementitious. In the particular embodiment illustrated in Figure 43, layer material 842 comprises cement and an acrylic adhesive. The cement provides roof tile 820 strength, and the acrylic adhesive facilitates the combination of roof tile 820 and roof panel 812, which utilizes a suction bonding material such as an acrylic adhesive. In some embodiments of layer material 842, it comprises pellets. Cement and pellets provide structural strength and Resistance to cracking. In some embodiments, the layer material 842 comprises a reinforced mesh structure which may be a fiberglass mesh, a cotton mesh, a metal mesh or any of the fiberglass mesh 170 used in the coating 160 as previously described or used. Other mesh structures of the mesh 870 in the coating 860. In some embodiments, layer material 842 comprises a reinforcing strand, which may be fiberglass, cotton, or any other reinforcing strand element. In some embodiments, the pellets in layer material 842 comprise ceramic. In some embodiments, layer material 842 comprises a ceramic. The ceramic reflects heat and helps the roof tile 820 stay cool.

The roof tile 820 of the cross-sectional embodiment shown in Fig. 44 has a layer material 842 and second floor 843. Layer material 842 and second layer 843 may individually or collectively comprise any of the elements, materials, structures or layers described in the specification as a possible component of a coating. For example, layer material 842 and second layer 843 may each comprise any of the components described for coating 160 of FIG. 12 or coating 860, first layer 862, or second layer 866 of FIG. Structure, material or layer. In the particular embodiment illustrated in FIG. 44, both layer material 842 and second layer 843 are cementitious coatings. Layer material 842 comprises cement, an acrylic adhesive, and a fiberglass mesh, and second layer 843 comprises cement and pellets. This combination provides good structural strength and adhesion to the insulating structural block 140 and/or the roof panel 812. In some embodiments, layer material 842 comprises pellets. In some embodiments, layer material 842 does not comprise a fiberglass mesh. In some embodiments, layer material 842 comprises perlite. Perlite is a thermal insulator and helps to prevent heat transfer through the roof tile 820. In some embodiments, the second layer 843 can also comprise an acrylic adhesive. In some embodiments, the second layer 843 also comprises ceramic. Ceramics have high heat reflectivity and therefore reflect sunlight and heat well to keep the roof tiles 820 cool. In some embodiments, the second layer 843 comprises a reinforced mesh structure.

In some embodiments, roof tile 820 has a bond to bottom surface 836 Film for roofing. The sheet for roofing may be useful as a moisture barrier or for reinforcing the bonding of roof tile 820 and roof panel 812. In some embodiments, the roof tile 820 has a coating or layer on the top surface 834. In some embodiments, a portion of the top surface 864 is The surface of the elastic stone texture is covered, which gives the top surface 834 the appearance, feel and properties of the asphalt roof tile. It will be appreciated that additional finish coatings or layers may be applied to any surface of the roof tile 820 to seal the roof tiles 820 or to increase the aesthetic appeal of the roof tiles 820.

In some embodiments of the roof tile 820, the layer material 842 and the second layer 843 Both contain a hardened network structure. As shown in FIG. 45, in some implementations of roof tile 820, both layer material 842 and second layer 843 comprise fiberglass mesh 870. As shown in FIG. 46, in some embodiments, the first layer 843 includes an electronic mesh structure 872. The electronic mesh structure 872 can be the same or similar to the previously described electronic mesh structure 172 and have the same or similar features. In some embodiments, the electronic mesh structure 872 is in the second layer 843. In some embodiments, the electron mesh structure 872 is in both the layer material 842 and the second layer 843. As shown in FIG. 47, in some embodiments, roof tile 820 includes a non-cementitious layer 867. The non-cementitious layer 867 can be the same as or similar to the non-cementitious layer 167 as shown and described with respect to FIG. The non-cementitious layer 867 can be in the roof tile 820, in the layer material 842 or in the second layer 843, or in both the layer material 842 and the second layer 843.

In some embodiments, as in the specific embodiment shown in FIG. 48 and In an additional embodiment from 49 to 56, the coating 860 includes a fluid channel 822. Fluid channel 822 can extend through any portion of coating 860. Fluid passage 822 directs fluid through fluid passage 822 and roof tile 820. Fluid passage 822 directs fluid through fluid passage 822 and roof tile 820 for a number of reasons including, but not limited to, water distribution, heat transfer between fluid passage 822 and roof tile 820, or directing fluid for other reasons. Over the roof tiles 820 and roof panels 812. In the particular embodiment illustrated in FIG. 48, fluid channel 822 is included in second layer 843, although it will be appreciated that fluid channel 822 can be included in roof tile 820 of Figure 43, or layer material 842 Medium, or non-cemented layer 867. Fluid passage 822 will be described in more detail later.

Roof tile 820 is typically bonded to roof panel 812 by an adhesive suction bond. This combination allows the roof structure to exclude mechanical attachments to enhance the roof panel 812 and The roof tile 820 constitutes a roof life and weather resistance. In some embodiments, roof panel 812 and/or roof tile 820 will maintain the life of the building, with roof panel 812 and roof tile 820 being part of the building without maintenance or replacement. In certain embodiments, roof panel 812 and roof tile 820 provide good heat resistance to prevent heat transfer through roof panel 812 or roof tile 820, thereby increasing the energy efficiency of the building, wherein the roof Panel 812 and roof tile 820 are part of the building. In some embodiments, roof panel 812 and roof tile 820 provide good thermal reflective characteristics, such as the use of ceramics in the layers. Thermal reflectivity also helps to improve the energy efficiency of the building, with roof panels 812 and/or roof tiles 820 being part of the building. Roof panel 812 and roof tile 820 can be formed in any size and shape. For example, roof panel 812 and/or roof tile 820 are typically joined to a roof frame member with a sheet of 4' x 8' size to minimize the number of building panels required and to simplify a roof Structure. Roof panel 812 and roof tile 820 are lightweight enough to be constructed and handled in large sizes. Compared to conventional roofing materials, roof panels 812 and roof tiles 820 provide better weather and component protection for a building and are structurally strong. In some embodiments, roof panels 812 and/or roof tiles 820 are applied to existing roof elements. For example, this approach can repair a leaky or repaired roof or to enhance the insulation capabilities of an existing roof, which is merely an example but is not limited thereto. Roof panels 812 and/or roof tiles 820 can enhance the life of a new roof or a refurbished roof, making the structure energy efficient and providing an attractive look and feel to any new or existing roof.

Roof panel 812 and roof tile 820 can include many different types of components to Facility, light, air or other gases are passed through or through the roof panel 812 or roof tile 820. For example, roof panel 812 and roof tile 820 can include fluid passages, but are not limited thereto. For example, fluid passages through or through roof panel 812 or roof tile 820 can be used to dispense water, fuel, cooling, or heating fluid. For example, roof panel 812 and roof tile 820 can include gas passages for dispensing different gases, such as propane, oxygen, or air. Passing fluid or gas through the roof panel 812 Provide a safe and efficient method for dispensing fluids and gases. In some embodiments, roof panel 812 and roof tile 820 can include a light pipe for distributing light through roof panel 812 and/or roof tile 820. Figures 38, 48 and 49 to 56 show and illustrate the use of fluid channel 822, but it will be appreciated that fluid channel 822 can also be used as gas channel 822, or for facilities, wires, light, etc. Distribution.

Figure 49 shows a specific embodiment of a roof panel 812 in which a roof panel 812 A fluid passage 822 extending longitudinally through the roof panel 812 is included. Because the fluid passage 822 spans the length L of the roof panel 812 and passes through the roof panel 812, the fluid passage 822 extends longitudinally through the roof panel 812. In some embodiments, the fluid passage 822 extends transversely through the roof panel 812. In some embodiments, the fluid passage extends from the top surface to the bottom surface through the roof panel 812. The fluid passages 822 can extend through the roof panels 812 in different directions or patterns depending on the needs of a particular building. In the particular embodiment illustrated in Figures 49 through 56, the fluid passageway 822 extends through the roof panel 812 to transfer heat from the roof panel 812 to the fluid passage 822 and to the fluid, wherein the flow system is transmitted through The fluid channel 812 is guided. For example, the hot fluid that is directed through the fluid passage 822 can then be transferred to a water heater as hot water for the building, or the hot fluid can be used to heat all or part of the building, but Not limited thereto, wherein the roof panel 812 is part of the building. It will be appreciated that there are many different uses and purposes for directing fluid through the fluid passages 822 of the roof panel 812. In this particular embodiment, fluid passage 822 absorbs heat from roof panel 812. The fluid guided through the fluid passage 822 is heated. Tube 920 directs fluid to or from fluid channel 822. The use of fluid passages 822 to heat water can be an energy efficient way to provide hot water to a building. In some embodiments, the hot water is further heated in a central water heater or a point of use water heater. The water is heated by any increased temperature provided by the roof panel 812 to reduce the energy cost of the building, with the roof panel 812 being part of the building. The building panels 812 are exposed to sunlight and heat and must provide a convenient medium for transferring heat to the water. At 49th In the particular embodiment illustrated, fluid passage 822 extends through coating 860. The sealing plate 922 can be constructed of an insulating structural block 140 and provides a satisfactory aesthetically pleasing manner to cover the tubular body 920. Tube 920 may be constructed of PVC, metal, or other material suitable for directing a fluid, such as water.

In some embodiments of the roof panel 812, the fluid passage 822 is used to transmit Send hot water to the roof panel 812. This is useful, for example, when the roof of a building is covered by snow. The hot fluid delivered to the roof panel 812 can then melt the snow on the roof.

50 through 56 show exemplary illustrations of roof panel 812 and roof tile 820 A cross-sectional embodiment that includes a fluid passageway 822. Figure 50 shows a cross-sectional view of the roof panel 812 of Figure 49 with fluid passages 822 extending through the coating 860. In this particular example, coating 860 includes a first layer 862, a second layer 866, and a third layer 874. In this particular embodiment, the third layer 874 comprises a heat absorbing material. A third layer 874 comprising a heat absorbing material is in heat exchange with the fluid channel 822 to transfer heat from the third layer 874 to the fluid channel 822. In this particular embodiment, fluid channel 822 is embedded in third layer 874. In some embodiments, the third layer 874 covers a portion of the fluid channel 822. In some embodiments, the third layer 874 comprising a heat absorbing material is in heat exchange with the fluid channel 822. Heat exchange means that heat can pass between the third layer 874 and the fluid passage 822. In some embodiments, the third layer 822 is a cementitious mixture. In some embodiments, the third layer 874 comprises cement and a heat absorbing material. The third layer 874 extends to the top surface 834 of the roof panel 812 such that the third layer 874 receives sunlight and can absorb heat from the sun, thereby transferring such absorbed heat to the fluid passages 822. Fluid passage 822 typically includes a fluid passage wall surrounding a fluid passage, such as a typical water tube, but is not limited thereto. In some embodiments, fluid channel 822 is a channel formed directly in coating 860, roof tile 820, or core 858 without surrounding fluid channel walls. For example, in some embodiments, an additional layer or coating is applied to the surface of the roof panel 812, such as the top surface 834. For example, in some embodiments, a finish layer is applied to the top surface 834, which can add a desired color or provide a particular surface texture.

In the particular embodiment illustrated in Figure 50, the first layer 862 comprises cement, acrylic Adhesive, pellet and reinforced mesh structure 870, but is not limited thereto. The second layer 866 comprises cement, an acrylic adhesive, and a ceramic material. The third layer 874 comprises cement and a heat absorbing material. It will be appreciated that the first layer 862, the second layer 866, and the third layer 874 can comprise any of the elements, materials, structures, or layers described or illustrated in the specification as a layer or coating.

As shown in FIG. 51, in some embodiments, the fluid passage 822 extends through Roof tile 820. As previously described, the roof tile 820 is formed separately from the roof panel 812. For example, the roof tile 820 is then combined with the roof panel 812 by a suction adhesive. As shown in FIG. 52, in some embodiments, the layer material 842 of the roof tile 812 forms a roof tile core and is surrounded by the second layer 843. In this particular embodiment, the second layer 843 includes a reinforcement mesh structure 870.

As shown in FIG. 53, in some embodiments, the roof tile 820 includes insulation. A core of the structural block 140. Figure 53 also shows that fluid passage 822 can be included in coating 860 on top surface 824 of roof panel core 858, and in coating 860 on bottom surface 826 of roof panel core 858. In some embodiments, the fluid passage 822 can extend through the core 858. For example, fluid channel 822 can extend through insulating block 140, through frame 830, or coating 860. It will be appreciated that a number of different variations and embodiments can be used to form the roof panel 812, the roof tile 820, and the fluid passage 822. Exemplary embodiments are shown in the figures, but are not limited thereto. Fluid channel 822 can be embedded in coating 860, in first coating 862, in second coating 866, or in any other coating or layer described in the specification. In some embodiments, the fluid channel 822 is embedded in the previously described coating 160 or 560, or in any of the previously described layers 160 or 560, such as the scratch layer 162 or 562, or Main brown layer 166 or 566.

Figure 54 shows a cross section of a particular embodiment of a roof panel 812 in which the coating The 860 includes an insulating structural block 140 and a fluid passage 822. In this particular embodiment, insulating structural block 140 is used in coating 860 to provide a shape for coating 860 and roof panel 812. Figure 54 and In the particular embodiment illustrated in FIG. 55, the first coating 862 of the coating 860 includes a reinforced mesh structure 870. In the particular embodiment illustrated in Figure 56, additional layers are added to the coating 860. This particular embodiment includes a fourth layer 868. It will be appreciated that additional layers and coatings are applied for structural strength, aesthetics, or for any other reason. The fourth layer 868 can be the same or similar to any of the other coatings or layers described in the specification. In the particular embodiment illustrated in FIG. 56, first layer 862 and fourth layer 868 each comprise a reinforced mesh structure 870.

It can be understood that, in addition to those described in the present specification, the house according to the present invention Many different embodiments of top panel 812 and roof tile 820 are possible. In some embodiments, the roof panel core 858 comprises a metal corrugated structure. In some embodiments, the metal corrugated structures surround the fluid passage 822. In some embodiments, a pair of metal corrugated structures are part of a core 858. The pair of metal corrugated structures surround the fluid passage 822 such that a metal corrugated structure is tied below a fluid passage 822 and another metal corrugated structure is attached over the fluid passage 822. In some embodiments, additional layers are added to the roof panel 812 and/or roof tile 820 to provide desired characteristics such as strength, protection or aesthetics.

Roof panel 812 and roof tile 820 provide a good structure, energy saving and durability The method to form a roof of a building. The roof panels 812 and roof tiles 820 are easily constructed, easily forming the roof 825 of the building panel building 812, and can be made to look like any particular roof shape or color desired. Roof panels 812 and roof tiles 820 can also be used as part of a heating or cooling system for the building, or for dispensing fluids, gases, facilities, light, or other items, such as fluids, gases, facilities, light, or other items. The system is distributed within the building panel building 810.

Roof panels 812 and roof tiles 820 can be constructed using a variety of different construction methods Become a roof 825. In a particular embodiment of building 810, roof panel 812 and/or roof tile 820 are constructed away from the location of the building and may be integrated with building 810 at a location where building 810 is established. In certain embodiments of the building 810, the roof panel 812 and/or roof tiles The 820 is partially built away from the location where the building is located and is completed at the location where the building is located. This final trim can be used to add additional coatings, layers, and/or finish coatings. In some embodiments of the building 810, the roof panel 812, and/or the roof tile 820, all of them are built at the location of the building. In some embodiments of the building panel building 810, when the coating 860 is a wet mixture, some or all of the coating 860 is applied after the roof panel core 858 has been bonded to the roof structure 817. cloth. An exemplary method of forming a roof in accordance with the present invention is shown in Figures 57 through 63.

57 to 62 show a method of forming a roof according to the present invention, which Some of the roof panel coatings or layers are coated after the roof panel core 858 has been bonded to the roof structure 817. Figure 63 shows a method 2000 of forming a roof in accordance with the present invention in which a roof panel 812 is formed and then a roof panel 812 is coupled to the roof structure 817.

Figure 57 shows the roof panel of the roof panel 812 bonded to the roof structure 817 Core 858 (see Figure 57 and Figure 24). As shown in the specific embodiment, the roof panel 812 already has a coating 860 pre-coated to the bottom surface 826 of the roof panel core 858, and a coating 862 pre-coated to the roof panel core 858, but not Limited to this. "Pre-coated" means that the coating and/or layer is coated and cured before the roof panel core 858 is bonded to the roof frame member 817. In some embodiments, the roof panel core 858 does not have a pre-coated coating or layer. In some embodiments, the roof panel core 858 has some pre-coated coating or layer.

Figure 58 shows a side view of the roof panel 812 of Figure 57 coupled to the roof structure 817 with the mortar layer frame 933 lowered onto the roof panel 812. In this particular embodiment, a plurality of coatings 860 are added to the roof panel 812. The mortar layer frame 933 is temporarily attached to the top surface of the roof panel 812 to provide a mortar reference layer or thickness reference for completing the surface of the coating applied to the roof panel 812. Mortar layer frame 933 is also used to form and shape the desired shape and texture of the wet mixture. As shown in Figure 59, the wet coating mixture 865, when cured, will become the second layer 866, which is placed in the sand. In the pulp layer frame 933. As shown in Figures 60 and 61, the wet mixture 865 is flattened and smoothed using the mortar layer frame 933 as a height reference. In this particular embodiment, the mortar layer frame 933 is designed to make a second coating 866, and the second coating 866 is shaped to form a roofing sheet tile, but it will be appreciated that the mortar layer frame 933 can be shaped to A coating of any shape or thickness is formed. As shown in FIG. 62, once the mortar layer frame 933 is removed from the roof panel 812, the second layer 866 of the coating 860 is cured and becomes part of the roof panel 812. It will be appreciated that according to this method, a number of different coatings and layers are applied to the roof panel 812 and/or the roof panel core 858. The core 858 can be formed with some or all of the coating 860 applied. After the core 858 is bonded to the roof structure 817, those coatings or layers that are not pre-coated may be coated.

Figure 63 shows a method 2000 of forming a roof in accordance with the present invention. Method 2000 Including step 2010, a roof panel is formed, wherein the roof panel includes an insulating structural block. The step 2010 of forming a roof panel comprising an insulating structural block can comprise a number of steps. In some embodiments, step 2010 includes the step of forming a roof panel core, wherein the roof panel core includes an insulating block. In some embodiments, step 2010 includes the step of applying a first coating to a portion of a roof panel core, wherein the first coating comprises cement, pellets, and an acrylic adhesive.

The method 2000 according to the invention also includes a combination of the roof panel to a building Step 2020 of the roof frame member. Method 2000 can include many other steps. In some embodiments, the method 2000 includes the step of providing a mortar layer frame to the roof panel. In some embodiments, the method 2000 includes the step of applying a wet first coating mixture to a portion of a roof panel, wherein the wet first coating mixture comprises cement, acrylic adhesive, and pellets. In some embodiments, method 2000 includes the step of curing the wet first coating mixture. In some embodiments, the method 2000 includes applying a wet second coating mixture to the partially cured first coating mixture, wherein the wet second coating mixture comprises cement, acrylic adhesive, and ceramic.

In some embodiments, method 2000 comprises a second coating mixture that is wet The step of embedding a fluid passage into the wet second coating mixture prior to curing. In some embodiments, the method 2000 includes the step of embedding a reinforcing mesh in the wet second coating mixture prior to curing the wet second coating mixture. In some embodiments, method 2000 includes the step of removing the mortar layer frame from the roof panel core.

Figures 64 through 67 show the building panels 212 and 312 according to the present invention. Body embodiment. Building panels 212 and 312 are similar to building panels 112 and have additional flanges 231, 233, and 239. Figure 64 shows a building panel core 258. The building panel core 258 can be used to replace the core 158 in the building panel 112, or the core 858 in the roof panel 812. Figure 65 shows a building panel 212 containing a core 258. The building panel 212 includes a core 258 and one or more layers of coating 160, coating 560 or coating 860 that cover a portion of the core 258 as previously described. The coating 160, the coating 560 or the coating 860 can be a single layer coating or a multilayer coating, and the coating 160, coating 560 or coating 860 is as described in the present specification regarding the coating 160, coating Description of layer 560 or coating 860. Coating 160, coating 560 or coating 860 covers a portion of core 258. As shown in FIG. 64, in this particular embodiment, the core 258 has a front surface 224, a back surface 226, a top edge 253, a bottom edge 254, a first side edge 255, and a second side edge 256. Coating 160, coating 560 or coating 860 covers a portion of core 258. In the particular embodiment illustrated in FIG. 65, one of the coating 160, coating 560, or coating 860 covers both the front surface 224 and the back surface 226 of the core 258 (see Figure 65). The front surface 224, which is covered by one of the coating 160, the coating 560, or the coating 860, becomes the first surface 214 of the building panel 212. In the particular embodiment illustrated in FIG. 65, the rear surface 226 covered by one of the coating 160, coating 560, or coating 860 becomes the second surface 216 of the building panel 212. In some embodiments, one of the coating 160, coating 560, or coating 860 covers other portions of the core 258 and/or the insulating structural block 140 of the core 258. Coating 160, coating 560, or coating 860 can cover any portion of core 258.

As shown in FIG. 64, in this embodiment, the core 258 is comprised of a frame 230 and at least one insulating block 140. In this embodiment, the core 258 contains more than one Insulating structural block 140. In some embodiments, the core 258 includes an insulating block 140. In some embodiments, the insulating structural block 140 is molded around the frame 230. In some embodiments, the core 258 includes other components in addition to the frame 230 and the insulating structural block 140, such as wires, water pipes or air tubes, which need to be transported through the building 110 or the building panel 212 or in the building 110. Or other facilities or components within the building panel 212. In this particular embodiment, the frame 230 is embedded in the insulating structural block 140. The frame 230 embedded in the insulating block 140 provides structural strength to the core 258 while leaving most of the outer surface of the core 258 as a surface of the insulating block 140 such that the outer surface of the core 258 can It is easily molded and covered by coating 160, coating 560 or coating 86. Accordingly, one or more of the coatings 160, coatings 560, or coatings 860 generally cover the surface of the insulating structural block 140, rather than the frame 230. In this manner, the core 158 and the building panel 112 can be formed in a satisfactory aesthetic shape and the outer surface of the core 258 is provided as a surface of the insulating structural block 140 that is received and retained for strength and exterior finishing. Coating 160, coating 560 or coating 860. In this particular embodiment, the frame 230 is embedded in the insulating structural block 140, wherein the frame 230 has a plurality of portions, such as a flange 231, a flange 233, and a flange 239, and will be discussed later, wherein the flange 231, Flange 233 and flange 239 are not covered by insulating structural block 140 to allow frame 230 to be attached to other frames and buildings.

The building panel 212 includes a core 258 that includes a frame 230. In this particular embodiment, frame 230 includes horizontal frame members 234 and 235. The frame 230 and the core 258 include a first frame member 234 and a second frame member 235. The first frame member 234 extends horizontally from the first side edge 255 to the second side edge 256. In this particular embodiment, the first frame member 234 extends approximately parallel to the bottom edge 254. The first frame member 234 from the first side edge 255 extending horizontally to the second side edge 256, and a distance D ₁ and the bottom edge 254. To about the center point 254 of the first frame member 234 _a distance D measured from the bottom edge of the line. In this particular embodiment, the distance D ₁ is approximately 14 inches. Because the power outlet in the house is placed approximately 14 inches above the floor, the distance D1 is approximately 14 inches. Thus, when the building panel 212 is used as a wall of a house and the bottom edge 254 is adjacent to the floor or the bottom of the bottom 190, for example, the first frame member 234 extends approximately horizontally parallel to the floor and above the floor. 14 miles. The wire runs within the first frame member 234, wherein in this particular embodiment, the first frame member 234 is constructed from a hollow metal tube. The power outlet can be placed on the front surface 224 or on the back surface 226, and the wires can easily extend between the first frame member 234 and the power sockets (see, for example, the building panel 312 in Figure 66). Power outlet 381). In some embodiments, the distance D ₁ is between about 12 inches to about 16 inches. It will be appreciated that the distance D ₁ can be varied to any suitable distance depending on the size and use of the building panel 212. In some buildings, in addition to the distance D ₁ may be interposed between a distance of 12 inches and 16 inches, which is provided by or housed in convenient in the first frame member 234 of the channel facilities or other items.

The frame 230 of the core 258 also includes a second frame member 235. The second frame member 235 extends horizontally from the first side edge 255 to the second side edge 256. The second frame member 235 extends approximately parallel to the bottom edge 254. The second frame member 235 extends horizontally from the first side edge 255 to the second side edge 256 and has a distance D ₂ from the bottom edge 254. In this particular embodiment, the distance D ₂ is approximately 48 inches. Because the power switch in the house is placed approximately 48 inches above the floor, the distance D ₂ is approximately 48 inches. Thus, when the building panel 212 is used as a wall of a house and the bottom edge 254 is adjacent to the floor or the bottom of the bottom 190, for example, the second frame member 235 extends approximately horizontally parallel to the floor and above the floor 48 miles. The wire runs within the second frame member 235, wherein in this particular embodiment, the second frame member 235 is constructed from a hollow metal tube. A power switch can be placed on the front surface 224 or on the rear surface 226, and the wires can easily extend between the second frame member 235 and the power switches (see, for example, the building panel 312 in Figure 66). Power switch 383). In some embodiments, the distance D ₂ is between about 42 inches to about 54 inches. It will be appreciated that the distance D ₂ can be varied to any suitable distance depending on the size and use of the building panel 212. In some embodiments, the building panel 212 includes additional horizontal frame members, such as the additional horizontal frame members for the building panels 312 shown in FIG.

The frame 230 of the core 258 includes a flange 231, a flange 233, and a flange 239 (flange) 239 is not shown in Figures 64 and 65, but can be found in Figures 66 and 67 with the building panel 312). The flange 231, flange 233 and flange 239 project from the insulating block 140 and are used to join the building panel 212 to a building element, such as a vertical member 132 of a building (see Figure 67). The frame 230 of the building panel 212 includes a flange 233 that projects from the first side edge 254. The flange 233 is coupled to the first frame member 234 and the second frame member 235. When the flange 233 is bonded to a building component of a house, such as a vertical member 132, the building panel 212 becomes a substantial portion of the house, such as the building 110 shown in Figures 1 and 2. In some embodiments, the flange 233 is only bonded to the first frame member 234. In some embodiments, the flange 233 is only bonded to the second frame member 235. In some embodiments, the flange 233 is only bonded to other elements of the frame 230.

The frame 230 of the building panel 212 also includes a flange 231 that projects from the top edge 253. The flange 231 is coupled to the second frame member 235. When the flange 231 is bonded to a building component of a house or building (e.g., building 110), the building panel 212 is firmly and firmly bonded to the house or building and becomes part of the house or building. . In some embodiments, the flange 231 is only bonded to the second frame member 235. In some embodiments, the flange 231 is bonded to other elements of the frame 230.

In some embodiments, the core 258 includes a type that provides a particular type of protection. A structure, element, layer or material of capability is used to create a building panel 212 in accordance with the present invention. In some embodiments, the core 258 includes structures, elements, layers or materials that provide protection from, for example, the flying object, an emitter such as a bullet, or other object that would cause damage. In some embodiments, the core 258 houses structures, layers, materials or components internally to block or slow down the emitter or other flying object. For example, the core 258 according to the present invention may include a layer or material embedded in the core 258, embedded in or sandwiched between the insulating structural blocks 140 to block or slow down the hair. Projectile. For example, these emitter resisting elements can provide protection to residents living in hazardous areas away from emitters or flying objects caused by extreme weather or accidents. The protective layers or materials may be artificial or natural and may be of the mesh layer, metal layer, polymer, plastic, acrylic, carbon fiber, carbon nanotube or other material, or other types.

In some embodiments, the core 258 includes a structure that attenuates or blocks sound, Component, layer or material. For example, the core 258 in accordance with the present invention can include a layer or material embedded in or disposed in the core 258, embedded in or sandwiched between the insulating structural blocks 140, which blocks Or weaken the sound. These soundproofing elements provide protection to residents from explosions, machines, vehicles or other large noise generators. These sound barrier layers or materials may be artificial or natural and may be in the form of mesh layers, metal layers, carbon fibers, carbon nanotubes, polymers, plastics, acrylics or other materials, or other types. In some embodiments, the sound insulating materials constitute a device or layer that silences.

In some embodiments, the core 258 includes a junction that provides blocking or attenuating radiation. Structure, component, layer or material. For example, the core 258 in accordance with the present invention can include a layer or material embedded in or disposed in the core 258, embedded in or sandwiched between the insulating structural blocks 140, which blocks Or weaken the radiation. The blocked or attenuated radiation can be of various types including electromagnetic radiation, electromagnetic pulses, radio frequency radiation, optical radiation, X-rays, nuclear radiation, radioactive radiation, or other types of radiation. These radiation shielding elements provide protection to residents from explosions, power station accidents, war behavior, electromagnetic pulses or natural disasters. These radiation shielding layers or materials may be artificial or natural, and may be mesh layers, metal layers, carbon fibers, carbon nanotubes, carbon nanostructures, one or more layers of lead, polymers, plastics, acrylics, The type of colloid or other material, or other types. In some embodiments, the radiation shielding material constitutes an element that reflects radiation of a particular type. In some embodiments, the radiation shielding material constitutes an element that absorbs a particular radiation pattern. In some embodiments, the radiation shielding materials provide electromagnetic shielding. In some embodiments, the core 258 Includes components, structures, or materials that provide RF shielding. In some embodiments, the core 258 includes elements, structures or materials that provide electromagnetic interference shielding.

In some embodiments, the core 258 includes a structure that attenuates or blocks the chemical, Component, layer or material. For example, the core 258 in accordance with the present invention can include a layer or material embedded in or disposed in the core 258, embedded in or sandwiched between the insulating structural blocks 140, which blocks Or weaken the radiation of one or more specific chemicals. Chemicals that are blocked or weakened can take a variety of forms, natural or artificial. These chemical attenuating or blocking elements provide protection to residents from explosions, power station accidents, war acts or natural disasters. These layers may be man-made or natural and may be in the form of a mesh layer, a metal layer, a carbon fiber, a polymer, a plastic, an acrylic, a colloid or other material, or in other versions. In some embodiments, the chemical barrier materials constitute an element that absorbs a particular chemical.

The building panel core 258 of the building panel 212 has a cladding core 258 coating. In this particular embodiment, one or more of the coating 160, coating 560, or coating 860 covers a portion of the core 258. In this particular embodiment, one or more of the coating 160, coating 560, or coating 860 covers a portion of the insulating structural block 140 of the core 258. In some embodiments of the building panel 212, the previously described coating 160 covers a portion of the core 258. In some embodiments, the coating 160 is a single layer coating 160 as shown in FIG. 11 and previously described. In some embodiments, the coating 160 is as shown in Figures 12 through 16 and one or more of the layers previously described. In some embodiments, the coating 160 includes a scratch layer 162 comprising cement, pellets, and an acrylic adhesive. In some embodiments, the coating 160 includes a scratch layer 162 that includes cement, pellets, and a synthetic adhesive. In some embodiments, the coating 160 includes a first scratch layer A 164 that covers a portion of the scratch layer 162, the first scratch layer A 164 comprising cement, pellets, and an acrylic adhesive.

In some embodiments of the building panel 212, the coating 560, as previously described and illustrated in Figures 17-21, covers a portion of the core 258. In some embodiments, the coating 560 is included The scratch layer 562 is as described above, wherein the scratch layer 562 includes a plurality of peaks and valleys. In some embodiments, the coating 560 includes a primary brown layer 566, wherein the primary brown layer 566 covers the plurality of peaks and valleys. In some embodiments, the plurality of peaks have an average half width between 1/16 inch and 1/2 inch. In some embodiments, the plurality of peaks have an average half width between 1/16 inch and 3/4 inch. In some embodiments, the plurality of peaks have an average height between 1/8 inch and 3/4 inch. In some embodiments, the plurality of peaks have an average height between 1/16 inch and 1 inch.

In some specific embodiments of the building panel 212, as previously described and in Figure 25 The coating 860 shown in Figures 38, 49, and 50 covers a portion of the core 258. It will be appreciated that the building panel 212 can comprise any of the elements, structures, coatings, coating components, layers or articles used or described in this specification.

Figures 66 and 67 show a specific embodiment of a building panel 312. Building inlay Plate 312 is similar to building panel 112 and building panel 212, and like reference numerals are used to refer to like elements. Building panel 312 includes one or more of core 358 and previously described coating 160, coating 560, or coating 860, wherein one or more of coating 160, coating 560, or coating 860 is covered Part of the core 358. Coating 160, coating 560, or coating 860 can be a single layer or multiple layers, as described for coating 160, coating 560, or coating 860 as previously described in this specification. In the particular embodiment illustrated in FIGS. 66 and 67, one of the coating 160, coating 560, or coating 860 covers the rear surface of the core 358, which becomes the second surface 316 of the building panel 312. And, one of the coating 160, coating 560, or coating 860 covers the front surface of the core 358, which becomes the first surface 314 of the building panel 312. In some embodiments, one of the coating 160, coating 560, or coating 860 covers other portions of the core 358 and/or the insulating structural block 140 of the core 358. Coating 160, coating 560, or coating 860 can cover any portion of core 358.

In this embodiment, the core 358 is composed of a frame 330 and at least one insulating structure. Block 140 is constructed. In some embodiments, the core 358 includes other components, such as wires, water pipes, or air tubes, in addition to the frame 330 and the insulating structural block 140, or needs to be transported through the building 110 or the building panel 312 or Building 110 or other facility or component within building panel 312.

In this particular embodiment, the frame 330 includes a horizontal frame member 234 and a horizontal frame member 235, wherein the horizontal frame member 234 and the horizontal frame member 235 are the same as previously described in the building panel 212. The first frame member 234 from the first side edge 255 extending horizontally to the second side edge 256, and a distance D ₁ and the bottom edge 254. In this particular embodiment, the distance D ₁ is about 14 inches. Since the house has an approximate location for the power outlet - about 14 inches above the floor, the distance D ₁ is about 14 inches. As shown in FIG. 66, the power outlet 381 is placed on the first surface 314 and the electrical wires extend between the first frame member 234 and the power outlet 381. In some embodiments, the distance D ₁ is between about 12 inches to about 16 inches. It will be appreciated that the distance D ₁ can be varied to any suitable distance depending on the size and use of the building panel 212. In some buildings, in addition to the distance D ₁ may be interposed between a distance of 12 inches and 16 inches, which is provided by or housed in convenient in the first frame member 234 of the channel facilities or other items.

The frame 330 of the core 358 includes a second frame member 235. The second frame member 235 extends horizontally from the first side edge 255 to the second side edge 256. The second frame member 235 extends horizontally from the first side edge 255 to the second side edge 256 and has a distance D ₂ from the bottom edge 254. In this particular embodiment, the distance D ₂ is approximately 48 inches. The wire runs within the second frame member 235, wherein in this particular embodiment, the second frame member 235 is constructed from a hollow metal tube. A power switch 383 is placed on the first surface 314 and the electrical wires extend between the second frame member 235 and the power switch 383. In some embodiments, the distance D ₂ is between about 42 inches to about 54 inches. It will be appreciated that the distance D ₂ can be varied to any suitable distance depending on the size and use of the building panel 212.

The frame 330 of the core 358 includes a third frame member 236. The third frame member 236 extends horizontally from the first side edge 255 to the second side edge 256. The third horizontal frame member 236 from the first side edge 255 extending to the second side edge 256, and there is a distance D ₃ and the bottom edge 254. In this particular embodiment, the distance D ₃ is approximately 84 inches. The wire runs within the third frame member 236, wherein in this particular embodiment, the third frame member 236 is constructed from a hollow metal tube. The distance D ₃ is approximately 84 inches because this distance is above the floor - a normal distance from the ceiling to provide other power outlets, switches, equipment and sockets for lights and ceiling fans. In some embodiments, the distance D ₃ is between about 78 inches and about 90 inches. It is appreciated that the distance D ₃ may be changed to any suitable distance depending on the size and use of building panel 312.

The frame 330 of the core 358 includes a flange 231, a flange 233 (Fig. 67), and a flange 239 (Fig. 66). As shown in Fig. 67, the flange 231, flange 233 and flange 239 project from the insulating block 140 and are used to join the building panel 312 to a building element, such as a vertical member 132 of a building. The flange 233 is as previously described in the building panel 212. The frame 330 of the building panel 212 includes a flange 239 that projects from the second side edge 256. The flange 239 is coupled to the first frame member 234, the second frame member 235, and the third frame member 236. When the flange 239 is coupled to a building element of a house, such as one of the vertical members 132 shown in Fig. 67, the building panel 312 becomes a solid portion of the house, such as shown in Figures 1 and 2 Building 110. In some embodiments, the flange 239 is only bonded to the first frame member 234. In some embodiments, the flange 239 is only bonded to the second frame member 235. In some embodiments, the flange 239 is only bonded to the third frame member 236. In some embodiments, the flange 239 is only bonded to the first frame member 234 and the second frame member 235. In some embodiments, the flange 239 is bonded to other elements of the frame 330.

The frame 330 of the building panel 212 also includes a flange 231 that projects from the top edge 253. The flange 231 is coupled to the fourth frame member 238. When the flange 231 is bonded to a structural element such as a house or building of the building 110, such as a roof truss 133 or a vertical member 132, the building panel 312 is firmly and firmly bonded to the house or building. And become part of the house or building.

In some embodiments, the core 358 includes a type that provides a particular type of protection. The structure, elements, layers or materials of capabilities are used to create a building panel 312 in accordance with the present invention as previously described in building panel 112 and building panel 212. Building panel 312 can comprise any of these structures, elements, layers or materials.

The building panel core 358 of the building panel 312 has a cover for a portion of the core 358 coating. In this particular embodiment, one or more of the coating 160, coating 560, or coating 860 covers a portion of the core 358. In this particular embodiment, one or more of the coating 160, coating 560, or coating 860 covers portions of the insulating structural block 140 of the building panel core 358. In some embodiments of the building panel 312, the coating 160 as previously described covers a portion of the core 358. In some embodiments, coating 160 is a single layer coating 160 as shown in FIG. 11 and as previously described. In some embodiments, the coating 160 has more than one coating, as shown in Figures 12 through 16, and as previously described. In some embodiments, the coating 160 includes a scratch layer 162 comprising cement, pellets, and an acrylic adhesive. In some embodiments, the coating 160 includes a scratch layer 162 that includes cement, pellets, and a synthetic adhesive. In some embodiments, the coating 160 includes a first scratch layer A 164 that covers a portion of the scratch layer 162, wherein the first scratch layer A 164 includes cement, pellets, and an acrylic adhesive.

In some specific embodiments of the building panel 312, as previously described and as in Figure 17, The coating 560 shown in Fig. 21 covers a portion of the core 358. In some embodiments, the coating 560 comprises a scratch layer 562 as previously described, wherein the scratch layer 562 includes a plurality of peaks and valleys. In some embodiments, the coating 560 includes a primary brown layer 566 that covers a plurality of peaks and valleys. In some embodiments, the plurality of peaks have an average half width between 1/16 inch and 1/2 inch. In some embodiments, the plurality of peaks have an average half width between 1/16 inch and 3/4 inch. In some embodiments, the plurality of peaks have an average height between 1/8 inch and 3/4 inch. In some embodiments, the plurality of peaks have an average height between 1/16 inch and 1 inch.

In some specific embodiments of the building panel 312, as previously described and as shown in Figure 25 The coating 860 to the 38th, 49th, and 50th portions covers a portion of the core 358. It will be appreciated that the building panel 212 can comprise any of the elements, structures, coatings, coating components, layers or articles used or described in this specification. Coating 160, coating 560, or coating 860 can include a fluid passageway of fluid passage 822 as previously described to transport fluid through building panel 312. The fluid can be heated or cooled by the building panel 312 or used to transport heated or cooled fluid through the building panel 312.

Figure 67 shows vertical member 132 and roof truss 133 built on bottom 190 on. As shown in FIG. 67, the building panel 212 or building panel 312 is then joined to the vertical member 132 and/or the roof truss 133. Figure 67 shows a pre-formed building panel 312 that is configured by a vertical member 132. Building panels 312 are coupled to vertical members 132 and/or roof trusses 133 to form a house or building. Building panel 312 is coupled to vertical member 132 and/or roof truss 133 by joining flange 231, flange 233 and/or flange 239 to vertical member 132 and/or roof truss 133.

Building panels 212 or building panels 312 are pre-assembled in a factory or grouped on site Installed. Pre-formed building panels 212 or building panels 312 are coupled to vertical members 132 and/or roof trusses 133 to form a house or building, such as building 110. For example, electric wires, audio/visual cables, heating or cooling water pipes, radiant heating or cooling pipes, solar heating or cooling pipes, water pipes, or other equipment that needs to be distributed throughout a house or building such as a building panel building 110. The article, which is constructed and runs through the horizontal frame member 234, the horizontal frame member 235, and/or the horizontal frame member 236. Because the building panels 212 and the building panels 312 can be pre-assembled and then transported to the building site where they are bonded to the vertical members 132 or other building structural elements, the building panels 212 and the building panels 312 are advantageous. When building panel 212 or building panel 312 is used, fewer vertical members 132 are needed and the equipment readily travels through horizontal frame member 234, horizontal frame member 235, and horizontal frame member 236 through the formed building panel building Things. The constructed building panel building 110 or other building or building can be easily fabricated into a building having energy efficiency and net zero energy consumption by using the building panel 212 and the building panel 312.

Figures 64 through 67 show the horizontal frame of the building panel 212 and the building panel 312 How the frame member 234, the horizontal frame member 235, and the horizontal frame member 236 are strategically placed to use wires that run through the horizontal frame member 234, the horizontal frame member 235, and the horizontal frame member 236, and the electronic channel is at a suitable height . In this particular embodiment, the first horizontal frame member 234 is located 12 inches to 16 inches above the floor level, with power outlets being provided. The second horizontal frame member 235 is located 4 inches above the floor level with a power on relationship set. The third horizontal frame member 236 is 7 inches above the floor level, wherein the wires can be run on the ceiling, such as for electric lights, fans. The horizontal members are placed at these heights to facilitate the use of wires or other additional components that run through the components of the frame 330.

In some embodiments, the building panel 212 as shown in Figures 64 through 67 Or the building panel 312 can be laid outside of the existing building to make the existing building more energy efficient, or the building panel 212 or the building panel 312 can provide additional support or protection features, such as anti-wear. Permeability, anti-bullet, EMI shielding, RFI shielding or radiation shielding, fire resistance or other properties provided by building panel 212 or building panel 312.

Figures 68 to 70 show a specific embodiment of a building panel, the building panel package Further embodiments comprising a variety of different building panel cores, wherein the building panel cores are different than those of the building panel cores described herein. Here, the building panels and building panel cores as shown in Figures 68 to 70 can be used interchangeably in any of the building panels or building panel cores described anywhere in this specification. .

Figure 68 shows a building panel 1112 that includes a building panel core 1158 and a One or more layers 160, 560, or 860, the coating 160, coating 560, or coating 860 covers a portion of the building panel core 1158. The building panel core 1158 includes a cement block 142, a wall plate 144, and an EPS foam block 140. Wall panel 144 can be any form of wallboard used in the construction industry. In some embodiments, the wall panel 144 is replaced by the previously described building panel 710. In some concrete In the embodiment, the cement block 142 is replaced by other cementitious structures such as bricks. One of the coating 160, coating 560, or coating 860 covers a portion of the core 1158. In this particular embodiment, one of the coating 160, coating 560, or coating 860 covers the surface 1124 of the core 1158. In this particular embodiment, surface 1124 is a surface of foam block 140. Building panel 1112 can comprise any of the elements, components, structures, coatings or coatings described in this specification with respect to other building panels and coatings. The building panel core 1158 can be replaced by any of the other building panel cores described in this specification.

Figure 69 shows a building panel 1212 that includes a building panel core 1258 and a One or more layers 160, 560 or 860, the coating 160, coating 560 or coating 860 covers a portion of the architectural panel core 1258. As shown in Fig. 69, the building panel core 1258 includes a frame 130 (in this embodiment, the frame 130 is a steel frame member 130), a heat insulator 146, a wall panel 144 or a building panel 710, and EPS foaming. Block 140. Wall panel 144 can be any form of wallboard used in the construction industry. In some embodiments, the wall panel 144 is replaced by the previously described building panel 710. The insulator 146 can be any thermal insulation element. One of the coating 160, coating 560, or coating 860 covers a portion of the core 1258. In this particular embodiment, one of the coating 160, coating 560, or coating 860 covers the surface 1224 of the core 1258. In this particular embodiment, surface 1224 is a surface of foam block 140. Building panel 1212 can comprise any of the elements, components, structures, coatings or coatings described in this specification with respect to other building panels and coatings. The building panel core 1258 can be replaced by any of the other building panel cores described in this specification.

Figure 70 shows a building panel 1312 that includes a building panel core 1358 and a One or more layers 160, 560 or 860, the coating 160, coating 560 or coating 860 covers a portion of the architectural panel core 1358. As shown in Fig. 70, the building panel core 1358 includes a frame 330 (in this embodiment, the frame 330 is a wood frame member 330), a heat insulator 146, a wall panel 144 or a building panel 710, and EPS foaming. Block 140. Wall panel 144 can be any form of wallboard used in the construction industry. In some embodiments, the wall panel 144 is comprised of the previously described building panel 710 Replace. The insulator 146 can be any thermal insulation element. One of the coating 160, coating 560, or coating 860 covers a portion of the core 1358. In this particular embodiment, one of the coating 160, coating 560, or coating 860 covers the surface 1324 of the core 1358. In this particular embodiment, surface 1324 is a surface of foam block 140. Building panel 1312 can comprise any of the elements, components, structures, coatings or coatings described herein with respect to other building panels and coatings. The building panel core 1358 can be replaced by any of the other building panel cores described in this specification.

Figures 71 to 76 show additional implementations of building panels in accordance with the present invention For example, these specific embodiments of the building panel according to the present invention are constructed by covering a portion of an existing wall structure with a coating 160, coating 560 or coating 860 in accordance with the present invention. Coating 160, coating 560, and/or coating 860 are used to cover or refurbish existing wall structures or surfaces of existing buildings. In some embodiments, an EPS foam block is used to cover the existing wall structure or surface prior to application of the coating 160, coating 560, and/or coating 860. Coating coating 160, coating 560, and/or coating 860 to existing wall structures and/or other surfaces of the building has several advantages, including increasing the energy efficiency of the building, increasing the heat resistance of the wall or surface, Increase the strength of the wall or surface, as well as other forms of protection provided by the building panels 112, 212, 312 or 812 as previously described. For example, building panels 112, 212, 312, and 812 provide penetration protection, EMI and RFI protection, as well as other radiation protection, fire resistance, fire barrier, fire resistance, and chemical barriers.

Figure 71 shows the building panel 1412. The building panel 1412 includes a building panel core 1458 and one or more layers 160, 560 or 860 covering a portion of the building panel core 1458. The building panel core 1458 includes an existing wall structure 1400 and an EPS foam block first sheet 140a. The building panel 1412 is formed by covering the outer surface 1464 of the existing wall structure 1400 with the EPS foam block first sheet 140a and the coating 160, coating 560 or coating 860 to refurbish the existing wall structure 1400. By laying the EPS foam block first sheet 140a to the outer surface 1464 of the existing wall structure 1400, and then overlying one or more layers of coating 160, coating 560 or coating 860 as previously described A portion of the surface 1424 of the first sheet 140a of the EPS foam block is covered, thereby renovating the existing wall structure 1400. In this particular embodiment, the existing wall structure 1400 is an existing block wall structure 1400. The existing block wall structure 1400 includes a (plural) cement block 142 that is covered by an outer insulation and finish system (EIFS) layer 148. The cement block 142 is overlaid on one of the wall panels 144 or the building panel 710 in this particular embodiment. The interior surface of the cement block 142 is typically covered by a wall panel 144 or a building panel 710. The other surfaces of the cement block 142 of the existing wall structure 1400 are covered by the EIFS layer 148. The EIFS layer 148 typically covers an exterior surface of the cement block 142. In this particular embodiment, the EIFS layer 148 includes an EPS foam block second sheet 140b, and a cementitious adhesive coating 147 covers the EPS foam block second sheet 140b. In this particular embodiment, the fiberglass mesh 170 is embedded in a cementitious adhesive coating 147. The naming of the "first" and "second" sheets of the EPS foam block is not intended to specify the priority or order. In this example, the foam block second sheet 140b is used first - it is constructed as part of the existing wall structure 1400. Thereafter, when the existing wall structure 1400 is refurbished, the first sheet 140a of the EPS foam block is added to the EIFS layer 148. In this manner, the existing cement block wall structure 1400 can be retrofitted, which provides thermal efficiency, strength, and radiation, sound energy, or penetration by coating 160, coating 560, or coating 860 as previously described. The advantages of protection. Coating 160, coating 560, or coating 860 can provide a layer of continuous insulation on existing wall structure 1400.

Figure 72 shows a specific embodiment of the removal of the first sheet 140a of the EPS foam block in the refurbishment of the existing wall structure 1400. For example, the EPS foam block first sheet 140a can be removed without the heat resistance provided by the EPS foam block first sheet 140a. In the particular embodiment illustrated in FIG. 72, the building panel 1512 includes a core 1558 that includes an existing cement block wall structure 1400, and one or more layers of coating 160, coating 560 and/or covering a portion of the core 1558. Or coating 860. In this particular embodiment, the existing block wall structure 1400 is refurbished by applying a coating 160, a coating 560, and/or a coating 860 to the exterior surface 1464 of the existing wall structure 1400.

Figure 73 shows the building panel 1612. Building panel 1612 contains building panel core 1658 and one or more layers of coating 160, coating 560 or coating 860 covering a portion of the building panel core 1658. The building panel core 1658 includes an existing wall structure 1600 and an EPS foam block first sheet 140a. The building panel 1612 is formed by covering the exterior surface 1664 of the existing wall structure 1600 with the EPS foam block first sheet 140a and coating 160, coating 560 or coating 860 to refurbish the existing wall structure 1600. By covering the first sheet 140a of the EPS foam block to the outer surface 1664 of the existing wall structure 1600, and then covering the EPS foam block with one or more layers of coating 160, coating 560 or coating 860 as previously described 140a is part of the surface 1624 of the first sheet 140a, which in turn refurbishes the existing wall structure 1600. In this particular embodiment, the existing wall structure 1600 is an existing steel frame wall structure 1600. The existing steel frame wall structure 1600 includes a steel frame member 130, a wall panel 144 (or a building panel 710), an EPS foaming block second sheet 140b, and an EIFS layer 148, wherein the EIFS layer 148 covers a portion of the EPS foaming block. Body 140b. The existing steel frame wall structure 1600 can be any steel frame wall structure used to form houses, buildings, walls, and the like. In this particular embodiment, the existing steel frame wall structure 1600 includes a steel frame member 130 that forms the frame of the existing steel frame wall structure 1600 and the building panel 1612. The wall panel 144 or the building panel 710 as previously described is coupled to the steel frame 130 and houses the insulator 146 in the existing steel frame wall structure 1600. The insulator 146 can be any insulating material that is received between the wall panels 140 or between the building panels 710. In this particular embodiment, a wall panel 144 of the existing steel frame wall structure 1600 or a portion of the building panel 710 is covered by the EIFS layer 148. The EIFS layer 148 covers a portion of the wall panel 144 or the building panel 710. In this particular embodiment, the EIFS layer 148 includes an EPS foam block second sheet 140b, and a cementitious adhesive coating 147 covers the EPS foam block second sheet 140b. In this particular embodiment, the fiberglass mesh 170 is embedded in a cementitious adhesive coating 147. The naming of the "first" and "second" sheets of the EPS foam block is not intended to specify the priority or order. In this example, the foam block second sheet 140b is used first - it is constructed as part of the existing wall structure 1600. Thereafter, the existing wall structure 1600 is refurbished - the EPS foam block first sheet 140a is added to the EIFS layer 148. Renovating the existing steel frame wall structure 1600 in this manner, as may be by The provided coating 160, coating 560 or coating 860 provides the advantages of thermal efficiency, strength, and protection from radiation, sound energy or penetration. Coating 160, coating 560, or coating 860 can provide a layer of continuous insulation on existing wall structure 1600.

Figure 74 shows the first piece of the EPS foam block in the refurbishment of the existing wall structure 1600 A specific embodiment in which body 140a is removed. For example, the EPS foam block first sheet 140a can be removed without the heat resistance provided by the first sheet 140a of the EPS foam block 140. In the particular embodiment illustrated in FIG. 74, the building panel 1712 includes a core 1758 that includes an existing steel frame wall structure 1600, and one or more layers of coating 160, coating 560, and/or covering a portion of the core 1758. Coating 860. In this particular embodiment, the existing block wall structure 1600 is refurbished by applying a coating 160, a coating 560, and/or a coating 860 to the exterior surface 1664 of the existing wall structure 1600.

Figure 75 shows the building panel 1812. Building panel 1812 contains building panel core 1858 and one or more layers of coating 160, coating 560 or coating 860 covering a portion of the building panel core 1858. The building panel core 1858 includes an existing wall structure 1800 and an EPS foam block first sheet 140a. The building panel 1812 is formed by covering the exterior surface 1864 of the existing wall structure 1800 with an EPS foam block first sheet 140a and coating 160, coating 560 or coating 860 to retrofit the existing wall structure 1800. By coating the EPS foam block first sheet 140a to the outer surface 1864 of the existing wall structure 1800, and then covering the EPS foam with one or more layers of coating 160, coating 560 or coating 860 as previously described The portion of the surface 1824 of the first sheet 140a of the block 140a, thereby refurbished the existing wall structure 1800. In this particular embodiment, the existing wall structure 1800 is an existing timber frame structure 1800. The existing timber frame wall structure 1800 includes a timber frame member 130, a wall panel 144 (or building panel 710) bonded to the timber frame member 330, a metal slat 155 bonded to the wall panel 144 or a portion of the building panel 710, and a combination To the stucco coating 157 of the metal strip 155. The existing timber frame wall structure 1800 can be any timber frame wall structure used to form houses, buildings, walls, and the like. In this particular embodiment, the existing timber frame wall structure 1800 includes a timber frame member 330 that forms the existing wood The frame wall structure 1800 and the frame of the building panel 1812. The wall panel 144 or the building panel 710 as previously described is coupled to the timber frame 330 and houses the insulation 146 in the existing timber frame wall structure 1800. The insulator 146 can be any insulating material that is received between the wall panels 140 of the existing timber frame wall structure 1800 or between the building panels 710. In this particular embodiment, a wall panel 144 or a portion of the building panel 710 of the existing timber frame wall structure 1600 is covered by sheet metal 155 and plaster 157. As is well known in the art of forming wood frame and stucco wall structures, metal slats 155 and stucco 157 form the exterior of an existing timber frame wall structure 1800. In this manner, the existing timber frame wall structure 1800 can be retrofitted, which provides thermal efficiency, strength, and any radiation, sound energy, or penetration by coating 160, coating 560, or coating 860 as previously described. The advantages of protection. Coating 160, coating 560, or coating 860 can provide a layer of continuous insulation on existing wall structure 1800.

Figure 76 shows the first piece of EPS foam block in the refurbishment of the existing wall structure 1800 A specific embodiment in which body 140a is removed. For example, the EPS foam block first sheet 140a can be removed without the heat resistance provided by the EPS foam block first sheet 140a. In the particular embodiment illustrated in FIG. 76, the building panel 1912 includes a core 1958 that includes an existing timber frame wall structure 1800, and one or more layers of coating 160, coating 560, and/or covering a portion of the core 1958. Coating 860. In this particular embodiment, the existing block wall structure 1800 is refurbished by applying a coating 160, a coating 560, and/or a coating 860 to the outer surface 1864 of the existing wall structure 1600.

Figure 77 illustrates a method of renovating the exterior surface of an existing wall structure of a building 2100. Method 2100 includes the step 2110 of bonding the first sheet of EPS foam to the exterior surface of an existing wall structure of the building. The method 2100 also includes a step 2120 of applying a first coating to the first sheet of the partial EPS foam, wherein the first coating comprises cement, pellets, and an acrylic adhesive. For example and as shown in Figures 10 through 16, the first coating can be a scratched layer 162 of coating 160 as previously described. For example and as shown in Figures 17 through 21, the first coating body can be a scraping of the coating 560 as previously described. Layer 562. For example and as shown in Figures 34 through 38, the first coating body can be a coating body 862 of coating 860 as previously described. In some embodiments, step 2120 includes embedding a fluid channel into the first coating body. The first coating body can comprise any of the components, elements or layers previously described.

The method 2100 also includes the step of applying a second coating body to a portion of the first coating body 2130, wherein the second coating body comprises cement, pellets and an acrylic adhesive. For example and as shown in Figures 10 through 16, the second coating can be the primary brown layer 166 of the coating 160 as previously described. For example and as shown in Figures 17-21, the second coating can be the primary brown layer 566 of the coating 560 as previously described. For example and as shown in Figures 34 through 38, the second coating can be a coating body 866 of coating 860 as previously described. In some embodiments, step 2130 includes embedding a fluid channel into the second coating body. The second coating body can comprise any of the components, elements or layers previously described.

Method 2100 can include many other steps. In some embodiments, method 2100 A step of covering a portion of the first coating body with a fire barrier material prior to coating the second coating body.

In some embodiments of method 2100, the existing wall structure package of the building Contains a cement block. In some embodiments of method 2100, the existing wall structure includes a cement block, a second sheet of EPS foam covering a portion of the cement block, and a cement covering a second sheet of the portion of the EPS foam. Adhesive coating.

In some embodiments of method 2100, the existing wall structure package of the building A wood frame, a wall panel bonded to the wood frame, a metal slab bonded to the wall panel, and a plaster coating bonded to the metal slat.

In some embodiments of method 2100, the existing wall structure package of the building A steel frame, a wall panel bonded to the steel frame, a second sheet of EPS foam covering a portion of the wall panel, and a cementitious adhesive coating covering a second sheet of the partial EPS foam.

The existing wall structure of method 2100 can be used to form any house or building Any of the existing wall structures, including timber walls, log walls, concrete walls, brick walls Wall, foam wall, earth wall, etc.

Figure 78 illustrates a method 2200 of forming a building panel. Method 2200 is a shape A novel method of forming a building panel that includes molding the building panel frame together with the EPS foam in a mold, such as injection molding to form the building panel in a forming step. In the past, the EPS foam block was first expanded and formed, and then the EPS foam block was cut and shaped to fit around the frame. This requires more labor and more time to mature the foam block than the building panel EPS block that surrounds the frame. The EPS foamed block is generally swelled to the shape of the EPS foamed blocks, and then 14 days of aging is required to provide stability and strength to the EPS foamed blocks. The EPS foaming blocks are then aged and the foamed blocks are cut to the desired final size and shape. As in the method 2200 illustrated in Figure 78, the EPS foamed bead system is typically pre-expanded using steam heating followed by aging at no more than about 24-30 hours. The pre-expanded expanded bead system is then placed in the mold where the frame has been placed. The pre-expanded foam beads receive heat and pressure to shape the EPS beads around the frame into a shape, wherein the shape is a predetermined shape of the mold. The shape of the mold is determined according to the needs of the building. Once the EPS is molded around the frame, a building panel core is formed that can be processed and transported using the frame, which results in less damage to the building panel core. In addition, the EPS foam sheet surrounding the frame does not require cutting and mating, thereby reducing labor and time to manufacture the building panel core. The finished building panel core can be transported to the building site without further aging.

A method 2200 of forming a building panel comprising an expanded portion of a polystyrene foamed bead Part of step 2210. The method 2200 of forming a building panel also includes the step 2220 of placing a metal frame to a building panel mold. The method 2200 of forming a building panel also includes the step 2230 of placing a portion of the expanded polystyrene foam beads to the building panel mold, and shaping the partially expanded polystyrene foam beads to surround the metal frame. A predetermined shape of step 2240.

Method 2200 can include many other steps. In some embodiments, method 2200 Further, the partially swollen polystyrene beads are aged after the partially swollen polystyrene foam beads are swollen and before the partially swollen polystyrene foam beads are placed on the mold. In some embodiments, the time to mature the partially expanded polystyrene foam beads is extended by at least or equal to 30 hours. In some embodiments, step 2210 of swelling a portion of the polystyrene foam beads comprises applying a vapor to the partially expanded polystyrene foam beads. In some embodiments, the step 2240 of shaping the partially expanded polystyrene foam beads to a predetermined shape around the metal frame comprises applying steam and pressure to the partially expanded polystyrene foam beads.

As shown and described above, building panels can be constructed from building panels and roof panels. In order to provide strength, energy efficiency and visual attraction to buildings, commercial buildings, bridges, offices, restaurants or any other building or building being built.

The specific embodiments and examples are described herein to best explain the invention and its application. However, those of ordinary skill in the art should understand that the foregoing description and examples are for illustrative purposes only. The illustrations are not intended to detail all embodiments and to limit the disclosure of the invention in the precise form. Many modifications and variations of the present invention are intended to be included within the scope of the present invention. The scope of the present invention is defined by the scope of the appended claims.

810‧‧‧Building panel building

812‧‧‧ Panel

815‧‧‧ wall

817‧‧‧ Roof structure

825‧‧‧ roof

846‧‧‧floor

Claims (10)

A roof panel comprising: a roof panel core, wherein the roof panel core comprises an insulating structural block; and a coating covering a portion of the roof panel core, wherein the coating comprises cement, pellets , acrylic adhesive and ceramics. The roof panel of claim 1, further comprising a fluid passage extending through the roof panel. The roof panel of claim 2, wherein the fluid passage is embedded in the coating. The roof panel of claim 2, further comprising a layer of heat absorbing material covering a portion of the coating, wherein the layer of heat absorbing material is in heat exchange with a portion of the fluid passage. The roof panel of claim 1, wherein the coating comprises: a first coating covering a portion of the roof panel core, wherein the first coating comprises cement, pellets, and an acrylic adhesive; And a second coating covering a portion of the first coating, wherein the second coating comprises cement, pellets, and an acrylic adhesive. The roof panel of claim 5, wherein the second coating further comprises a fluid passage, wherein the fluid passage is embedded in the second coating. The roof panel of claim 5, wherein: the first coating comprises a plurality of peaks and valleys; the second coating covers the plurality of peaks and valleys; and the plurality of peaks It has an average half width between 1/16 inch and 1/2 inch. The roof panel of claim 7, wherein the plurality of peaks have an average height between 1/8 inch and 3/4 inch. The roof panel of claim 7, wherein the first coating further comprises a reinforcing mesh structure. The roof panel of claim 7, wherein the first coating further comprises an electronic mesh structure.