TW201435447A - Production system and production method for optical display device - Google Patents

Production system and production method for optical display device Download PDF

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Publication number
TW201435447A
TW201435447A TW103105073A TW103105073A TW201435447A TW 201435447 A TW201435447 A TW 201435447A TW 103105073 A TW103105073 A TW 103105073A TW 103105073 A TW103105073 A TW 103105073A TW 201435447 A TW201435447 A TW 201435447A
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Taiwan
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sheet
optical
bonding
optical display
bonded
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TW103105073A
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Chinese (zh)
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Rikiya Matsumoto
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Sumitomo Chemical Co
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Publication of TW201435447A publication Critical patent/TW201435447A/en

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1303Apparatus specially adapted to the manufacture of LCDs
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers

Abstract

An optical display device production system is provided with: a sticking device for one surface of an optical display product which, for a plurality of optical display products conveyed on a line in a predetermined conveying direction, obtains a first optical member by unrolling, from a first original roll, a first band-shaped optical member sheet having a width corresponding to the short side of a display region of the optical display product and cutting the first optical member sheet to a length corresponding to the long side of the display region, and sticks the first optical member to the optical display product; and a sticking device for the other surface of the optical display product which, for the plurality of optical display products conveyed on a line, obtains a second optical member by unrolling, from a second original roll, a second band-shaped optical member sheet having a width corresponding to the long side of a display region of the optical display product and cutting the second optical member sheet to a length corresponding to the short side of the display region, and sticks the second optical member to the optical display product. The direction of the optical display products with respect to the conveying direction while the first optical member is stuck to the optical display product by the sticking device for one surface of the optical display product is the same as the one while the second optical member is stuck to the optical display product by the sticking device for the other surface of the optical display product.

Description

光學顯示設備之生產系統及生產方法 Production system and production method of optical display device

本發明係關於液晶顯示器等光學顯示設備之生產系統及生產方法。 The present invention relates to a production system and a production method of an optical display device such as a liquid crystal display.

本案係根據2013年2月20日向日本申請之專利申請案2013-031196號及2013年5月16日向日本申請之專利申請案2013-104405號來主張優先權,且在此援用該內容。 Priority is claimed on the basis of the patent application No. 2013-031196 filed on Jan. 20, 2013, and the Japanese Patent Application No. 2013-104405, filed on Jan. 16, 2013.

以往,在液晶顯示器等光學顯示設備之生產系統中,會有貼合在液晶面板(光學顯示零件)的偏光板等光學部件由長形薄膜被切成配合液晶面板之顯示區域的尺寸的片材片,被包捆而被搬送至其他生產線之後,被貼合在液晶面板的情形(參照例如專利文獻1)。 Conventionally, in a production system of an optical display device such as a liquid crystal display device, an optical member such as a polarizing plate bonded to a liquid crystal panel (optical display component) is cut into a size matching the display area of the liquid crystal panel by an elongated film. When the sheet is bundled and transported to another production line, it is bonded to the liquid crystal panel (see, for example, Patent Document 1).

【先前技術文獻】[Previous Technical Literature] 【專利文獻】[Patent Literature]

【專利文獻1】日本特開2003-255132號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2003-255132

但是,在上述習知之構成中,係考慮到液晶面板及片材片的各尺寸不均、以及片材片對液晶面板的貼合不均(位置偏移),而切出比顯 示區域稍微大的片材片。因此,在顯示區域的周邊部形成多餘的區域(邊框部),會有妨礙機器小型化的問題。 However, in the above-mentioned conventional configuration, in consideration of unevenness in size of the liquid crystal panel and the sheet piece, and unevenness in bonding of the sheet piece to the liquid crystal panel (positional shift), the cut-out ratio is displayed. A sheet of sheet material having a slightly larger area. Therefore, an unnecessary area (frame portion) is formed in the peripheral portion of the display region, which may hinder the downsizing of the device.

此外,在將光學部件貼合在液晶面板之前,藉由去除液晶面 板的靜電等,來抑制塵埃附著在液晶面板的情形,但是被貼合在液晶面板的光學部件的貼合面由於具有黏著性,因此容易附著塵埃,會有成為發生貼合不良之原因之一的問題。 In addition, before the optical component is attached to the liquid crystal panel, the liquid crystal surface is removed. The static electricity of the plate is used to prevent dust from adhering to the liquid crystal panel. However, since the bonding surface of the optical member bonded to the liquid crystal panel has adhesiveness, dust adheres easily, and one of the causes of poor bonding may occur. The problem.

本發明係鑑於上述情形而研創者,提供一種縮小顯示區域周 邊的邊框部來達成顯示區的擴大及機器的小型化,而且可抑制塵埃附著在光學部件的貼合面之光學顯示設備之生產系統及生產方法。 The present invention has been made in view of the above circumstances, and provides a reduced display area week. In the side frame portion, the production system and the production method of the optical display device capable of suppressing the adhesion of the display area and the miniaturization of the device and suppressing adhesion of dust to the bonding surface of the optical member are achieved.

以上述課題的解決手段而言,按照本發明之第一態樣,提供一種光學顯示設備之生產系統,其係在光學顯示零件的兩面貼合光學部件而成之光學顯示設備之生產系統,其具備有:一面側貼合裝置,其係對沿著預定的搬送方向而在生產線上被搬送的複數前述光學顯示零件,一邊將與前述光學顯示零件的顯示區域的短邊相對應的寬幅的帶狀的第一光學部件片材由第一原材料捲放捲,一邊將前述第一光學部件片材以與前述顯示區域的長邊相對應的長度進行切割而形成為第一前述光學部件之後,將前述第一光學部件貼合在前述光學顯示零件的一方面;及另一面側貼合裝置,其係對在前述生產線上被搬送的複數前述光學顯示零件,一邊將與前述光學顯示零件的顯示區域的長邊相對應的寬幅的帶狀的第二光學部件片材由第二原材料捲放捲,一邊將前述第二光學部件片材以與前述顯示區域的短邊相對應的長度進行切割而形成為第二前述光學部件之後,將前述第 二光學部件貼合在前述光學顯示零件的另一方面,前述光學顯示零件係在前述一面側貼合裝置貼合前述光學部件時相對前述搬送方向的方向、與在前述另一面側貼合裝置貼合前述光學部件時相對前述搬送方向的方向為相同。 According to a first aspect of the present invention, a production system of an optical display device, which is a production system of an optical display device in which optical members are bonded to both surfaces of an optical display component, is provided. There is provided a one-side bonding device that is configured to face a plurality of optical display components that are conveyed on a production line along a predetermined conveyance direction, and that has a wide width corresponding to a short side of a display region of the optical display component. The strip-shaped first optical member sheet is unwound from the first material roll, and the first optical member sheet is cut into a length corresponding to the long side of the display region to form the first optical member. The first optical member is bonded to one side of the optical display component; and the other surface side bonding device is configured to display the optical display component with respect to the plurality of optical display components that are transported on the production line. The wide strip-shaped second optical component sheet corresponding to the long side of the region is unwound from the second raw material roll, and the second optical side is After the sheet member is cut to the short sides of the display area is formed corresponding to the length of the second optical member, the said first In another aspect of the optical display component, the optical display component is attached to the bonding device in the direction of the transport direction when the one-side bonding device is bonded to the optical component, and is attached to the bonding device on the other surface side. The direction with respect to the above-described conveying direction is the same when the optical member is combined.

此外,在上述第一態樣中,亦可為以下構成:前述一面側貼 合裝置及前述另一面側貼合裝置係前述第一及第二光學部件對前述光學顯示零件的貼合方向之中的任一方被設定為前述搬送方向,另一方被設定為與前述搬送呈交叉的方向。 Further, in the first aspect described above, the following configuration may be adopted: the one side side is attached The bonding device and the other surface bonding device are configured such that one of the bonding directions of the first and second optical members to the optical display component is set to the transport direction, and the other is set to intersect with the transport. The direction.

此外,在上述第一態樣中,亦可為以下構成:前述一面側貼 合裝置及前述另一面側貼合裝置的至少一方係包含:將黏貼在圓周狀的保持面所保持的前述光學部件貼合在前述光學顯示零件的貼合圓筒。 Further, in the first aspect described above, the following configuration may be adopted: the one side side is attached At least one of the joining device and the other surface side bonding device includes a bonding cylinder that bonds the optical member held by the circumferential holding surface to the optical display component.

此外,在上述第一態樣中,亦可為以下構成:前述一面側貼 合裝置及前述另一面側貼合裝置的至少一方係具有:檢測被黏貼在前述貼合圓筒的前述光學部件的相對位置的檢測部;及根據前述檢測部的檢測結果,來補正前述貼合圓筒對前述光學顯示零件的位置的位置補正部。 Further, in the first aspect described above, the following configuration may be adopted: the one side side is attached At least one of the joining device and the other surface side bonding device includes: a detecting portion that detects a relative position of the optical member adhered to the bonding cylinder; and corrects the bonding according to a detection result of the detecting portion A position correcting portion of the cylinder to the position of the optical display part.

此外,按照本發明之第二態樣,提供一種光學顯示設備之生 產系統,其係在光學顯示零件貼合光學部件而成之光學顯示設備之生產系統,其具備有:一面側貼合裝置,其係對在沿著一方向的生產線上被搬送的複數前述光學顯示零件,一邊將比前述光學顯示零件的顯示區域的短邊的長度為更寬的寬幅的帶狀的第一光學部件片材由第一原材料捲放捲,一邊將前述第一光學部件片材以比前述顯示區域的長邊的長度為更長的長度進行切割而形成為第一片材片之後,將前述第一片材片貼合在前述光學顯 示零件的一方面;另一面側貼合裝置,其係對在前述生產線上被搬送的複數前述光學顯示零件,一邊將比前述光學顯示零件的顯示區域的長邊的長度為更寬的寬幅的帶狀的第二光學部件片材由第二原材料捲放捲,一邊將前述第二光學部件片材以比前述顯示區域的短邊的長度為更長的長度進行切割而形成為第二片材片之後,將前述第二片材片貼合在前述光學顯示零件的另一方面;及切斷裝置,其係將被配置在與前述顯示區域相對向的部分的外側的剩餘部分,由被貼合在前述光學顯示零件的前述第一及第二片材片切離,形成與前述顯示區域相對應的大小的前述光學部件,前述光學顯示零件係在前述一面側貼合裝置貼合前述第一片材片時相對前述搬送方向的方向、與在前述另一面側貼合裝置貼合前述第二片材片時相對前述搬送方向的方向為相同。 Further, according to a second aspect of the present invention, an optical display device is provided The production system is a production system of an optical display device in which an optical display component is bonded to an optical component, and includes a one-side bonding device that is a plurality of the opticals that are transported on a production line along one direction. In the display part, the first optical member sheet is wound from the first material roll while the first optical material sheet having a wider width than the short side of the display area of the optical display part is unwound from the first material part After the material is cut into a length longer than the length of the long side of the display region to form the first sheet, the first sheet is bonded to the optical display. One side of the component; the other side-side bonding device that is wider than the length of the long side of the display region of the optical display component to the plurality of optical display components that are transported on the production line The strip-shaped second optical member sheet is unwound from the second material roll, and the second optical member sheet is cut into a second sheet at a length longer than the length of the short side of the display region. After the material sheet, the second sheet sheet is bonded to another aspect of the optical display part; and a cutting device that is disposed on the outer side of the portion facing the display area, The first and second sheet sheets bonded to the optical display component are cut away to form the optical member having a size corresponding to the display region, and the optical display component is bonded to the one surface side bonding device The direction with respect to the conveyance direction at the time of a single piece of material is the same as the direction with respect to the conveyance direction when the second sheet piece is bonded to the other surface side bonding apparatus.

此外,在上述第二態樣中,亦可為以下構成:前述一面側貼 合裝置及前述另一面側貼合裝置的至少一方係包含:將黏貼在圓周狀的保持面所保持的前述片材片貼合在前述光學顯示零件的貼合圓筒。 Further, in the second aspect described above, the following configuration may be adopted: the one side side is attached At least one of the joining device and the other surface side bonding device includes a bonding cylinder that bonds the sheet piece held by the circumferential holding surface to the optical display component.

此外,按照本發明之第三態樣,提供一種光學顯示設備之生 產方法,其係在光學顯示零件貼合光學部件而成之光學顯示設備之生產方法,其具備有:第一貼合工序,其係對在沿著一方向的生產線上被搬送的複數前述光學顯示零件,一邊將與前述光學顯示零件的顯示區域之中的短邊相對應的寬幅的帶狀的第一光學部件片材由第一原材料捲放捲,一邊將前述第一光學部件片材以與前述顯示區域的長邊相對應的長度進行切割而形成為第一前述光學部件之後,將前述第一光學部件貼合在前述光學顯示零件的一方面;及第二貼合工序,其係對在前述生產線上被搬送的複數前 述光學顯示零件,一邊將與前述光學顯示零件的顯示區域之中的長邊相對應的寬幅的帶狀的第二光學部件片材由第二原材料捲放捲,一邊將前述第二光學部件片材以與前述顯示區域的短邊相對應的長度進行切割而形成為第二前述光學部件之後,將前述第二光學部件貼合在前述光學顯示零件的另一方面,在前述第一貼合工序及前述第二貼合工序中,前述光學部件被貼合時前述光學顯示零件相對前述搬送方向的方向為相同。 Further, according to a third aspect of the present invention, an optical display device is provided The production method is a method for producing an optical display device in which an optical component is bonded to an optical component, and the first bonding process is performed on a plurality of the optical fibers that are transported on a production line along one direction. The first optical member sheet is displayed while the part is displayed, and the wide strip-shaped first optical member sheet corresponding to the short side of the display region of the optical display member is unwound from the first raw material roll After the first optical member is formed by cutting the length corresponding to the long side of the display region, the first optical member is bonded to the optical display component; and the second bonding step is performed For the plural before being transported on the aforementioned production line The optical display part is characterized in that the second optical member sheet having a wide strip shape corresponding to the long side of the display region of the optical display component is unwound from the second material roll After the sheet is cut into a length corresponding to the short side of the display region to form the second optical member, the second optical member is bonded to the optical display member, and the first bonding is performed on the other side. In the step and the second bonding step, when the optical member is bonded, the direction of the optical display component in the transport direction is the same.

此外,按照本發明之第四態樣,提供一種光學顯示設備之生 產方法,其係在光學顯示零件貼合光學部件而成之光學顯示設備之生產方法,其包含:第一貼合工序,其係對在沿著一方向的生產線上被搬送的複數前述光學顯示零件,一邊將比前述光學顯示零件的顯示區域之中的短邊的長度為更寬的寬幅的帶狀的第一光學部件片材由第一原材料捲放捲,一邊將前述第一光學部件片材以比前述顯示區域的長邊的長度為更長的長度進行切割而形成為第一片材片之後,將前述第一片材片貼合在前述光學顯示零件的一方面;第二貼合工序,其係對在前述生產線上被搬送的複數前述光學顯示零件,一邊將比前述光學顯示零件的顯示區域之中的長邊的長度為更寬的寬幅的帶狀的第二光學部件片材由第二原材料捲放捲,一邊將前述第二光學部件片材以比前述顯示區域的短邊的長度為更長的長度進行切割而形成為第二片材片之後,將前述第二片材片貼合在前述光學顯示零件的另一方面;及切斷工序,其係將被配置在與前述顯示區域相對向的部分的外側的剩餘部分,由被貼合在前述光學顯示零件的前述第一及第二片材片切離,形成與前述顯示區域相對應的大小的前述光學部件,在前述第一貼合工序及前述第二貼合工序中,前述片材片被貼合時前述光學顯示零 件相對前述搬送方向的方向為相同。 Further, according to a fourth aspect of the present invention, there is provided an optical display device The production method is a method for producing an optical display device in which an optical component is bonded to an optical component, comprising: a first bonding process for the plurality of optical displays that are transported on a production line along one direction The first optical component sheet having a wider width than the length of the short side of the display region of the optical display component is unwound from the first raw material roll while the first optical component is being unwound The sheet is formed into a first sheet piece after being cut longer than the length of the long side of the display region, and the first sheet piece is attached to one side of the optical display part; a step of forming a second strip-shaped second optical component having a wider length than a length of a long side of a display region of the optical display component, for the plurality of optical display components that are transported on the production line The sheet is unwound from the second raw material roll, and the second optical member sheet is cut into a length longer than the length of the short side of the display region to form the second sheet member. Another aspect of bonding the second sheet piece to the optical display part; and a cutting step of bonding the remaining portion disposed outside the portion facing the display region to be bonded to the The first and second sheet pieces of the optical display part are separated from each other to form the optical member having a size corresponding to the display area, and the sheet piece is formed in the first bonding step and the second bonding step The aforementioned optical display is zero when it is attached The direction of the piece is the same as the direction of the aforementioned conveying direction.

此外,按照本發明之第五態樣,提供一種光學顯示設備之生 產系統,其係在光學顯示零件貼合光學部件而成之光學顯示設備之生產系統,其具備有:一面側貼合裝置,其係對在沿著一方向的生產線上被搬送的複數前述光學顯示零件,一邊將比前述光學顯示零件的顯示區域的短邊的長度為更寬的寬幅的帶狀的第一光學部件片材由第一原材料捲放捲,一邊將前述第一光學部件片材以比前述顯示區域的長邊的長度為更長的長度進行切割而形成為第一片材片之後,將前述第一片材片貼合在前述光學顯示零件的一方面;另一面側貼合裝置,其係對在前述生產線上被搬送的複數前述光學顯示零件,一邊將比前述光學顯示零件的顯示區域的長邊的長度為更寬的寬幅的帶狀的第二光學部件片材由第二原材料捲放捲,一邊將前述第二光學部件片材以比前述顯示區域的短邊的長度為更長的長度進行切割而形成為第二片材片之後,將前述第二片材片貼合在前述光學顯示零件的另一方面;第一檢測裝置,其係檢測貼合有前述第一片材片的前述光學顯示零件與前述第一片材片的第一貼合面的外周緣;第二檢測裝置,其係檢測貼合有前述第二片材片的前述光學顯示零件與前述第二片材片的第二貼合面的外周緣;第一切斷裝置,其係將被配置在與前述第一貼合面相對應的部分的外側的剩餘部分,由被貼合在前述光學顯示零件的前述第一片材片切離,形成與前述第一貼合面相對應的大小的第一光學部件;及第二切斷裝置,其係將被配置在與前述第二貼合面相對應的部分的外側的剩餘部分,由被貼合在前述光學顯示零件的前述第二片材片切離,形成與前述第二貼合面相對應的大小的第二光學部件,前述光學顯示零件係在前述 一面側貼合裝置貼合前述第一片材片時相對前述搬送方向的方向、與在前述另一面側貼合裝置貼合前述第二片材片時相對前述搬送方向的方向為相同,前述第一切斷裝置係沿著前述第一檢測裝置所檢測到的前述光學顯示零件與前述第一片材片的前述第一貼合面的外周緣,將前述第一片材片切斷,前述第二切斷裝置係沿著前述第二檢測裝置所檢測到的前述光學顯示零件與前述第二片材片的前述第二貼合面的外周緣,將前述第二片材片切斷。 Further, according to a fifth aspect of the present invention, an optical display device is provided The production system is a production system of an optical display device in which an optical display component is bonded to an optical component, and includes a one-side bonding device that is a plurality of the opticals that are transported on a production line along one direction. In the display part, the first optical member sheet is wound from the first material roll while the first optical material sheet having a wider width than the short side of the display area of the optical display part is unwound from the first material part After the material is cut into a length longer than the length of the long side of the display region to form the first sheet piece, the first sheet piece is attached to one side of the optical display part; the other side is attached The apparatus is a wide strip-shaped second optical component sheet having a width longer than a length of a long side of a display region of the optical display component, for the plurality of optical display components conveyed on the production line After the second material roll is unwound from the second material roll, the second optical member sheet is cut into a length longer than the length of the short side of the display region to form the second sheet. Another aspect of bonding the second sheet sheet to the optical display part; the first detecting device detects the optical display part to which the first sheet piece is bonded and the first sheet piece a second detecting device for detecting an outer peripheral edge of the second bonding surface of the optical display part and the second sheet piece to which the second sheet piece is attached; a breaking device that is disposed on a remaining portion of an outer portion of the portion corresponding to the first bonding surface, and is cut away from the first sheet piece bonded to the optical display part to form a first sticker a first optical member having a size corresponding to the combined surface; and a second cutting device configured to be disposed on the outer portion of the portion corresponding to the second bonding surface, to be attached to the optical display part The second sheet piece is cut away to form a second optical member having a size corresponding to the second bonding surface, and the optical display part is as described above The direction in which the one-side bonding apparatus is bonded to the first sheet piece in the conveyance direction is the same as the direction in the conveyance direction when the second sheet piece is bonded to the other surface-side bonding apparatus, and the first a cutting device that cuts the first sheet piece along the outer peripheral edge of the first bonding surface of the optical display part and the first sheet piece detected by the first detecting device, and the first cutting piece The second cutting device cuts the second sheet piece along the outer peripheral edge of the second bonding surface of the optical display part and the second sheet piece detected by the second detecting device.

其中,上述構成中的「光學顯示零件與第一片材片的第一貼 合面」係指光學顯示零件之與第一片材片相對向的面,「第一貼合面的外周緣」具體而言係指在光學顯示零件貼合第一片材片之側的基板的外周緣。 Wherein the first display of the optical display part and the first sheet piece in the above configuration "Coupled surface" refers to the surface of the optical display part that faces the first sheet piece, and "the outer periphery of the first bonding surface" refers specifically to the substrate on the side where the optical display part is attached to the first sheet piece. The outer circumference.

此外,第一片材片的「與第一貼合面相對應的部分」係指在 第一片材片,與第一片材片相對向的光學顯示零件的顯示區域的大小以上、光學顯示零件的外形狀(俯視下的輪廓形狀)的大小以下的區域,而且為避開光學顯示零件中的電氣零件安裝部等功能部分的區域。同樣地,「與第一貼合面相對應的大小」係指光學顯示零件的顯示區域的大小以上、光學顯示零件的外形狀(俯視下的輪廓形狀)的大小以下的大小。 In addition, the "portion corresponding to the first bonding surface" of the first sheet piece means The first sheet piece is equal to or larger than the size of the display area of the optical display part facing the first sheet piece, and is smaller than the size of the outer shape (outline shape in plan view) of the optical display part, and is to avoid optical display. The area of the functional part such as the electrical component mounting part in the part. Similarly, the "size corresponding to the first bonding surface" means a size equal to or larger than the size of the display region of the optical display component and the outer shape of the optical display component (the contour shape in a plan view).

此外,上述構成中的「光學顯示零件與第二片材片的第一貼 合面」係指光學顯示零件之與第二片材片相對向的面,「第二貼合面的外周緣」具體而言係指在光學顯示零件貼合有第二片材片之側的基板的外周緣。 Further, in the above configuration, the first sticker of the optical display part and the second sheet piece "Coupled surface" refers to the surface of the optical display part that faces the second sheet piece, and "the outer periphery of the second bonding surface" specifically refers to the side of the optical display part to which the second sheet piece is attached. The outer circumference of the substrate.

此外,第二片材片的「與第二貼合面相對應的部分」係指在 第二片材片,與第二片材片相對向的光學顯示零件的顯示區域的大小以上、光學顯示零件的外形狀(俯視下的輪廓形狀)的大小以下的區域,而 且為避開光學顯示零件中的電氣零件安裝部等功能部分的區域。同樣地,「與第二貼合面相對應的大小」係指光學顯示零件的顯示區域的大小以上、光學顯示零件的外形狀(俯視下的輪廓形狀)的大小以下的大小。 In addition, the "portion corresponding to the second bonding surface" of the second sheet material means The second sheet piece is equal to or larger than the size of the display area of the optical display part facing the second sheet piece, and is smaller than the size of the outer shape of the optical display part (the outline shape in a plan view). And to avoid the area of the functional part such as the electrical component mounting part in the optical display part. Similarly, the "size corresponding to the second bonding surface" means a size equal to or larger than the size of the display region of the optical display component and the outer shape of the optical display component (the contour shape in a plan view).

此外,在上述第五態樣中,亦可為以下構成:前述一面側貼 合裝置及前述另一面側貼合裝置的至少一方係包含:將黏貼在圓周狀的保持面所保持的前述片材片貼合在前述光學顯示零件的貼合圓筒。 Further, in the fifth aspect described above, the following configuration may be adopted: the one side side is attached At least one of the joining device and the other surface side bonding device includes a bonding cylinder that bonds the sheet piece held by the circumferential holding surface to the optical display component.

此外,按照本發明之第六態樣,提供一種光學顯示設備之生 產方法,其係在光學顯示零件貼合光學部件而成之光學顯示設備之生產方法,其包含:第一貼合工序,其係對在沿著一方向的生產線上被搬送的複數前述光學顯示零件,一邊將比前述光學顯示零件的顯示區域之中的短邊的長度為更寬的寬幅的帶狀的第一光學部件片材由第一原材料捲放捲,一邊將前述第一光學部件片材以比前述顯示區域的長邊的長度為更長的長度進行切割而形成為第一片材片之後,將前述第一片材片貼合在前述光學顯示零件的一方面;第二貼合工序,其係對在前述生產線上被搬送的複數前述光學顯示零件,一邊將比前述光學顯示零件的顯示區域之中的長邊的長度為更寬的寬幅的帶狀的第二光學部件片材由第二原材料捲放捲,一邊將前述第二光學部件片材以比前述顯示區域的短邊的長度為更長的長度進行切割而形成為第二片材片之後,將前述第二片材片貼合在前述光學顯示零件的另一方面;第一檢測工序,其係檢測貼合有前述第一片材片的前述光學顯示零件與前述第一片材片的第一貼合面的外周緣;第二檢測工序,其係檢測貼合有前述第二片材片的前述光學顯示零件與前述第二片材片的第二貼合面的外周緣;第一切斷工序,其係將被配置在與前述第一貼合面相 對應的部分的外側的剩餘部分,由被貼合在前述光學顯示零件的前述第一片材片切離,形成與前述第一貼合面相對應的大小的第一光學部件;及第二切斷工序,其係將被配置在與前述第二貼合面相對應的部分的外側的剩餘部分,由被貼合在前述光學顯示零件的前述第二片材片切離,形成與前述第二貼合面相對應的大小的第二光學部件,在前述第一貼合工序及前述第二貼合工序中,前述片材片被貼合時前述光學顯示零件相對前述搬送方向的方向為相同,在前述第一切斷工序中,沿著在前述第一檢測工序所檢測到的前述光學顯示零件與前述第一片材片的前述第一貼合面的外周緣,將前述第一片材片切斷,在前述第二切斷工序中,沿著在前述第二檢測工序所檢測到的前述光學顯示零件與前述第二片材片的前述第二貼合面的外周緣,將前述第二片材片切斷。 Further, according to a sixth aspect of the present invention, an optical display device is provided The production method is a method for producing an optical display device in which an optical component is bonded to an optical component, comprising: a first bonding process for the plurality of optical displays that are transported on a production line along one direction The first optical component sheet having a wider width than the length of the short side of the display region of the optical display component is unwound from the first raw material roll while the first optical component is being unwound The sheet is formed into a first sheet piece after being cut longer than the length of the long side of the display region, and the first sheet piece is attached to one side of the optical display part; a step of forming a second strip-shaped second optical component having a wider length than a length of a long side of a display region of the optical display component, for the plurality of optical display components that are transported on the production line The sheet is unwound from the second raw material roll, and the second optical member sheet is cut into a length longer than the length of the short side of the display region to form the second sheet member. Another aspect of bonding the second sheet piece to the optical display part; the first detecting step of detecting the optical display part and the first piece of the first piece of the first piece a second outer peripheral edge of the bonding surface; the second detecting step of detecting an outer peripheral edge of the second bonding surface of the optical display part and the second sheet piece to which the second sheet piece is bonded; a breaking process, which is to be disposed on the first bonding surface a remaining portion on the outer side of the corresponding portion is cut away from the first sheet piece bonded to the optical display part to form a first optical member having a size corresponding to the first bonding surface; and a second cut a step of separating the second sheet piece bonded to the optical display part by a remaining portion disposed outside the portion corresponding to the second bonding surface, and forming a second bonding with the second sheet In the second optical member having a size corresponding to the surface, in the first bonding step and the second bonding step, when the sheet sheet is bonded, the direction of the optical display member in the transport direction is the same. In the cutting step, the first sheet piece is cut along the outer peripheral edge of the first bonding surface of the optical display part and the first sheet piece detected in the first detecting step, In the second cutting step, the second sheet piece is along the outer peripheral edge of the second bonding surface of the optical display part and the second sheet piece detected in the second detecting step Cut off

藉由本發明,在藉由一方面側貼合裝置所為之光學零件貼合時、與藉由另一方面側貼合裝置所為之光學零件貼合時,不需要改變光學顯示零件的方向,因此不需要使光學顯示零件回旋的回旋裝置,可簡化裝置構成。此外,藉由具備第一貼合裝置及第二貼合裝置來抑制光學部件的尺寸不均或貼合不均,可縮小顯示區域周邊的邊框部而達成顯示區的擴大及機器的小型化。 According to the present invention, when the optical component for the side bonding device is bonded to the optical component by the side bonding device, the direction of the optical display component does not need to be changed, so A swirling device that requires the optical display part to be rotated can simplify the device configuration. Further, by providing the first bonding apparatus and the second bonding apparatus, it is possible to suppress dimensional unevenness or uneven bonding of the optical member, and it is possible to reduce the frame portion around the display region, thereby achieving an enlargement of the display region and downsizing of the device.

1、2‧‧‧薄膜貼合系統(光學顯示設備之生產系統) 1, 2‧ ‧ film bonding system (production system for optical display devices)

5‧‧‧搬入用輸送器 5‧‧‧Loading conveyor

5a‧‧‧基板搬入位置 5a‧‧‧Substrate loading position

5c‧‧‧置物架 5c‧‧‧racks

6‧‧‧搬出用輸送器 6‧‧‧Transporting conveyor

6a‧‧‧基板搬出位置 6a‧‧‧Substrate removal position

6c‧‧‧置物架 6c‧‧‧racks

7‧‧‧次輸送器 7‧‧‧ times conveyor

7a‧‧‧開始位置 7a‧‧‧ starting position

7b‧‧‧第一貼合位置 7b‧‧‧First fit position

7c‧‧‧第二貼合位置 7c‧‧‧Second fitting position

7d‧‧‧第三貼合位置 7d‧‧‧ third fit position

7e‧‧‧貼合檢査位置 7e‧‧‧Finished inspection position

7f‧‧‧終點位置 7f‧‧‧End position

7g‧‧‧第一切斷交接位置 7g‧‧‧First cut-off transfer position

7h‧‧‧第二切斷交接位置 7h‧‧‧Second cut-off position

8‧‧‧第一搬送裝置 8‧‧‧First transport device

9‧‧‧第二搬送裝置 9‧‧‧Second transport device

10‧‧‧洗淨裝置 10‧‧‧cleaning device

13‧‧‧第一貼合裝置(一面側貼合裝置) 13‧‧‧First laminating device (one side side fitting device)

15‧‧‧第二貼合裝置(另一面側貼合裝置) 15‧‧‧Second laminating device (other side fitting device)

18‧‧‧第三貼合裝置(另一面側貼合裝置) 18‧‧‧ Third bonding device (other side bonding device)

19‧‧‧檢査裝置 19‧‧‧Checking device

21‧‧‧第一薄膜剝離裝置 21‧‧‧First film stripping device

22‧‧‧第二薄膜剝離裝置 22‧‧‧Second film stripping device

23‧‧‧第三薄膜剝離裝置 23‧‧‧ Third film stripping device

24‧‧‧記憶裝置 24‧‧‧ memory device

25‧‧‧控制裝置(位置補正部) 25‧‧‧Control device (position correction unit)

31‧‧‧片材搬送裝置 31‧‧‧Sheet conveying device

31a‧‧‧放捲部 31a‧‧‧Reeling Department

31b‧‧‧切斷裝置(切割部) 31b‧‧‧cutting device (cutting section)

31c‧‧‧刀刃 31c‧‧‧ Blade

31d‧‧‧收捲部 31d‧‧‧Winding Department

31e‧‧‧端部 31e‧‧‧End

32‧‧‧貼合圓筒 32‧‧‧ fitting cylinder

32a‧‧‧保持面 32a‧‧‧ Keep face

33‧‧‧片材載台 33‧‧‧Sheet loading

33a‧‧‧貫穿孔 33a‧‧‧through holes

34‧‧‧第一檢測攝影機 34‧‧‧First inspection camera

35‧‧‧第二檢測攝影機(檢測部) 35‧‧‧Second detection camera (detection department)

36‧‧‧第三檢測攝影機 36‧‧‧ Third detection camera

37‧‧‧第四檢測攝影機 37‧‧‧Fourth detection camera

38‧‧‧第五檢測攝影機 38‧‧‧ Fifth detection camera

40‧‧‧貼合部 40‧‧‧Fitting Department

41‧‧‧貼合載台 41‧‧‧Fixed stage

42‧‧‧驅動裝置 42‧‧‧ drive

51‧‧‧第一切斷裝置 51‧‧‧First cutting device

51a‧‧‧切斷載台 51a‧‧‧ cut off the stage

52‧‧‧第二切斷裝置 52‧‧‧Second cutting device

52a‧‧‧切斷載台 52a‧‧‧ cut off the stage

53‧‧‧雷射輸出裝置 53‧‧‧Laser output device

61‧‧‧第三搬送裝置 61‧‧‧ Third transport device

62‧‧‧第四搬送裝置 62‧‧‧fourth conveying device

63‧‧‧第五搬送裝置 63‧‧‧ fifth transport device

64‧‧‧第六搬送裝置 64‧‧‧ sixth transport device

65‧‧‧第七搬送裝置 65‧‧‧ seventh transport device

91‧‧‧第一檢測裝置 91‧‧‧First detection device

92‧‧‧第二檢測裝置 92‧‧‧Second detection device

93‧‧‧攝像裝置 93‧‧‧ camera

93a‧‧‧攝像面 93a‧‧·Photography

94‧‧‧照明光源 94‧‧‧Light source

CA‧‧‧檢査區域 CA‧‧‧ inspection area

CL‧‧‧切口線 CL‧‧‧ cut line

CP‧‧‧檢査點 CP‧‧‧ checkpoint

ED‧‧‧第一貼合面的端緣(貼合面的外周緣) ED‧‧‧End edge of the first bonding surface (outer circumference of the bonding surface)

EL‧‧‧邊線 EL‧‧‧Edge

Ep1‧‧‧始點 Ep1‧‧‧ starting point

Ep2‧‧‧終點 Ep2‧‧‧ End

F1‧‧‧第一光學部件片材(光學部件片材) F1‧‧‧First optical component sheet (optical component sheet)

F2‧‧‧第二光學部件片材(光學部件片材) F2‧‧‧Second optical component sheet (optical component sheet)

F3‧‧‧第三光學部件片材(光學部件片材) F3‧‧‧The third optical component sheet (optical component sheet)

F5‧‧‧貼合片材 F5‧‧‧Fitting sheet

F6‧‧‧偏光子 F6‧‧‧ polarizer

F7‧‧‧第一薄膜 F7‧‧‧ first film

F8‧‧‧第二薄膜 F8‧‧‧second film

FX‧‧‧光學部件片材 FX‧‧‧Optical parts sheet

F1a‧‧‧光學部件本體 F1a‧‧‧Optical component body

F2a‧‧‧黏著層 F2a‧‧‧Adhesive layer

F3a‧‧‧隔離件片材 F3a‧‧‧Parts sheet

F4a‧‧‧表面保護薄膜 F4a‧‧‧Surface protection film

F11‧‧‧第一光學部件(光學部件) F11‧‧‧First optical component (optical component)

F12‧‧‧第二光學部件(光學部件) F12‧‧‧Second optical component (optical component)

F13‧‧‧第三光學部件(光學部件) F13‧‧‧ Third optical component (optical component)

F1X‧‧‧光學部件 F1X‧‧‧Optical parts

F1m、F2m、F3m、FXm‧‧‧片材片 F1m, F2m, F3m, FXm‧‧‧ sheet

F3a1‧‧‧彎曲部 F3a1‧‧‧Bend

G‧‧‧邊框部 G‧‧‧Border Department

GR1、GR2、GR3‧‧‧導引滾子 GR1, GR2, GR3‧‧‧ guide rollers

GR4‧‧‧按壓滾子 GR4‧‧‧ Pressing roller

Lc‧‧‧攝影機間距離 Lc‧‧‧ camera distance

Le‧‧‧距離 Le‧‧‧ distance

P‧‧‧液晶面板(光學顯示零件) P‧‧‧LCD panel (optical display parts)

P1‧‧‧第一基板 P1‧‧‧ first substrate

P2‧‧‧第二基板 P2‧‧‧second substrate

P3‧‧‧液晶層 P3‧‧‧ liquid crystal layer

P4‧‧‧顯示區域 P4‧‧‧ display area

PA1‧‧‧第一光學部件貼合體 PA1‧‧‧First optical component fit

Pm、Pm1、Pm2、Pm3‧‧‧標記 Pm, Pm1, Pm2, Pm3‧‧‧ mark

R1‧‧‧原材料捲 R1‧‧‧ raw material rolls

R2‧‧‧隔離件捲 R2‧‧‧Isolation Roll

SA1‧‧‧第一貼合面(貼合面) SA1‧‧‧ first bonding surface (fitting surface)

第一圖係第一實施形態之薄膜貼合系統的概略構成圖。 The first drawing is a schematic configuration diagram of a film bonding system according to the first embodiment.

第二圖係由液晶層的厚度方向觀看液晶面板的俯視圖。 The second drawing is a plan view of the liquid crystal panel viewed from the thickness direction of the liquid crystal layer.

第三圖係第二圖的A-A剖面圖。 The third figure is a cross-sectional view of the A-A of the second figure.

第四圖係貼合在液晶面板的光學部件片材的部分剖面圖。 The fourth drawing is a partial cross-sectional view of an optical member sheet attached to a liquid crystal panel.

第五圖係薄膜貼合系統的俯視圖。 The fifth figure is a top view of the film bonding system.

第六圖係第一貼合裝置的側面概略圖。 The sixth drawing is a schematic side view of the first bonding apparatus.

第七A圖係用以說明貼合片材對貼合圓筒的黏貼動作的圖。 Fig. 7A is a view for explaining the attaching action of the bonded sheet to the bonding cylinder.

第七B圖係用以說明貼合片材對貼合圓筒的黏貼動作的圖。 Fig. 7B is a view for explaining the attaching action of the bonded sheet to the bonding cylinder.

第七C圖係用以說明貼合片材對貼合圓筒的黏貼動作的圖。 The seventh C diagram is for explaining the attachment operation of the bonded sheet to the bonding cylinder.

第七D圖係用以說明貼合片材對貼合圓筒的黏貼動作的圖。 The seventh drawing is for explaining the attachment operation of the bonded sheet to the bonding cylinder.

第八圖係用以說明藉由第一貼合裝置所得之貼合位置的調整的圖。 The eighth figure is a diagram for explaining the adjustment of the bonding position obtained by the first bonding apparatus.

第九A圖係用以說明藉由貼合圓筒所為之貼合片材對液晶面板的貼合工序的圖。 Fig. 9A is a view for explaining a step of bonding a sheet to a liquid crystal panel by a bonding cylinder.

第九B圖係用以說明藉由貼合圓筒所為之貼合片材對液晶面板的貼合工序的圖。 Fig. IX is a view for explaining a step of bonding a sheet to a liquid crystal panel by a bonding cylinder.

第十圖係第二實施形態之薄膜貼合系統的概略構成圖。 Fig. 10 is a schematic configuration diagram of a film bonding system according to a second embodiment.

第十一圖係薄膜貼合系統的俯視圖。 The eleventh figure is a top view of a film bonding system.

第十二A圖係片材片對液晶面板的貼合位置的決定方法的說明圖。 Fig. 12A is an explanatory view showing a method of determining the position at which the sheet of the liquid crystal panel is bonded to the liquid crystal panel.

第十二B圖係片材片對液晶面板的貼合位置的決定方法的說明圖。 Fig. 12B is an explanatory view showing a method of determining the bonding position of the sheet sheet to the liquid crystal panel.

第十三圖係顯示貼合面的端緣的檢測工序的俯視圖。 The thirteenth diagram is a plan view showing a process of detecting the edge of the bonding surface.

第十四圖係檢測裝置的示意圖。 Figure 14 is a schematic view of the detecting device.

第十五圖係顯示檢測裝置的變形例的示意圖。 The fifteenth diagram is a schematic view showing a modification of the detecting device.

以下參照圖式,說明本發明之實施形態。在本實施形態中,以光學顯示設備之生產系統而言,說明構成其一部分的薄膜貼合系統。 Embodiments of the present invention will be described below with reference to the drawings. In the present embodiment, a film bonding system constituting a part of the production system of the optical display device will be described.

第一圖係本實施形態之薄膜貼合系統1的概略構成圖。薄膜 貼合系統1係例如在液晶面板或有機EL面板等面板狀的光學顯示零件,貼合偏光薄膜或相位差薄膜、亮度上升薄膜等薄膜狀的光學部件者,構成為生產包含前述光學顯示零件及光學部件的光學顯示設備的生產系統的一部分。在薄膜貼合系統1中係使用液晶面板P作為前述光學顯示零件。在第一圖中,為方便圖示起見,將薄膜貼合系統1分為上下二段來記載。 The first drawing is a schematic configuration diagram of the film bonding system 1 of the present embodiment. film The bonding system 1 is configured such that a film-shaped optical component such as a liquid crystal panel or an organic EL panel is bonded to a film-shaped optical component such as a polarizing film, a retardation film, or a brightness-increasing film, and the optical display component is produced. Part of the production system of optical display devices for optical components. In the film bonding system 1, a liquid crystal panel P is used as the aforementioned optical display part. In the first drawing, the film bonding system 1 is divided into two upper and lower sections for convenience of illustration.

第二圖係將液晶面板P由其之液晶層P3的厚度方向觀看的 俯視圖。液晶面板P係具備有:俯視下呈長方形狀的第一基板P1;與第一基板P1相對向配置之呈較為小型的長方形狀的第二基板P2;及被封入在第一基板P1與第二基板P2之間的液晶層P3。液晶面板P係俯視下呈沿著第一基板P1的外形狀的長方形狀,將俯視下位於液晶層P3的外周的內側的區域設為顯示區域P4。 The second figure is a view of the liquid crystal panel P viewed from the thickness direction of the liquid crystal layer P3 thereof. Top view. The liquid crystal panel P includes a first substrate P1 having a rectangular shape in plan view, a second rectangular substrate P2 having a relatively small rectangular shape disposed opposite to the first substrate P1, and a first substrate P1 and a second substrate. Liquid crystal layer P3 between the substrates P2. The liquid crystal panel P has a rectangular shape along the outer shape of the first substrate P1 in plan view, and a region located inside the outer periphery of the liquid crystal layer P3 in plan view is referred to as a display region P4.

第三圖係第二圖的A-A剖面圖。在液晶面板P的表背面適當 貼合由長形帶狀的第一、第二及第三光學部件片材F1、F2、F3(參照第一圖,以下有時總稱為光學部件片材FX)分別切出的第一、第二及第三光學部件F11、F12、F13(以下有時總稱為光學部件F1X)。在本實施形態中,係在液晶面板P的背光源側及顯示面側的兩面係分別貼合作為偏光薄膜的第一光學部件F11及第二光學部件F12,在液晶面板P之背光源側之面係重疊在第二光學部件F12而另外貼合作為亮度提升薄膜的第三光學部件F13。 The third figure is a cross-sectional view of the A-A of the second figure. Appropriate on the back of the LCD panel P The first, second, and third optical member sheets F1, F2, and F3 (see the first drawing, hereinafter collectively referred to as the optical component sheet FX) are respectively bonded to each other. The second and third optical members F11, F12, and F13 (hereinafter sometimes collectively referred to as optical members F1X). In the present embodiment, the first optical member F11 and the second optical member F12, which are bonded to each other on the backlight side and the display surface side of the liquid crystal panel P, are bonded to each other on the backlight side of the liquid crystal panel P. The surface is superposed on the second optical member F12 and additionally bonded to the third optical member F13 of the brightness enhancement film.

第四圖係貼合在液晶面板P的光學部件片材FX的部分剖面 圖。光學部件片材FX係具有:薄膜狀的光學部件本體F1a;設在光學部件本體F1a的其中一面(第四圖中為上面)的黏著層F2a;透過黏著層F2a而可分 離地積層在光學部件本體F1a的其中一面的隔離件片材(separator sheet)F3a;及被積層在光學部件本體F1a的另一面(第四圖中為下面)的表面保護薄膜F4a。光學部件本體F1a係作為偏光板來發揮功能,遍及液晶面板P的顯示區域P4的全域及其周邊區域予以貼合。其中,為方便圖示起見,省略第四圖的各層的影線。 The fourth figure is a partial cross section of the optical member sheet FX attached to the liquid crystal panel P Figure. The optical member sheet FX has a film-shaped optical member body F1a, an adhesive layer F2a provided on one surface (the upper side in the fourth drawing) of the optical member body F1a, and is separable through the adhesive layer F2a. A separator sheet F3a which is laminated on one side of the optical member body F1a; and a surface protective film F4a which is laminated on the other surface (the lower side in the fourth drawing) of the optical member body F1a. The optical member main body F1a functions as a polarizing plate, and is bonded to the entire area of the display region P4 of the liquid crystal panel P and its peripheral region. Here, the hatching of each layer of the fourth figure is omitted for convenience of illustration.

光學部件本體F1a係在一邊將黏著層F2a殘留在其之其中一 面一邊使隔離件片材F3a分離的狀態下,透過黏著層F2a而被貼合在液晶面板P。以下,將由光學部件片材FX去除隔離件片材F3a的部分稱為貼合片材F5。 The optical member body F1a is one of the adhesive layers F2a remaining on one side thereof. The surface of the separator sheet F3a is bonded to the liquid crystal panel P through the adhesive layer F2a while being separated. Hereinafter, a portion where the spacer sheet F3a is removed from the optical member sheet FX is referred to as a bonded sheet F5.

隔離件片材F3a係在至由黏著層F2a分離為止的期間保護黏 著層F2a及光學部件本體F1a。表面保護薄膜F4a係連同光學部件本體F1a一起被貼合在液晶面板P。表面保護薄膜F4a係相對於光學部件本體F1a,被配置在與液晶面板P為相反側來保護光學部件本體F1a。其中,亦可為光學部件片材FX未包含表面保護薄膜F4a的構成,或表面保護薄膜F4a由光學部件本體F1a分離的構成。 The spacer sheet F3a is protected from the adhesive layer until it is separated by the adhesive layer F2a. The layer F2a and the optical member body F1a are placed. The surface protective film F4a is bonded to the liquid crystal panel P together with the optical member body F1a. The surface protective film F4a is disposed on the opposite side of the liquid crystal panel P with respect to the optical member main body F1a to protect the optical member main body F1a. However, the optical member sheet FX may not include the surface protective film F4a, or the surface protective film F4a may be separated from the optical member main body F1a.

光學部件本體F1a係具有:片材狀的偏光子F6、以接著劑等 被接合在偏光子F6的其中一面的第一薄膜F7、及以接著劑等被接合在偏光子F6的另一面的第二薄膜F8。第一薄膜F7及第二薄膜F8係例如保護偏光子F6的保護薄膜。 The optical member body F1a has a sheet-shaped polarizer F6, an adhesive, and the like. The first film F7 joined to one surface of the polarizer F6 and the second film F8 bonded to the other surface of the polarizer F6 by an adhesive or the like. The first film F7 and the second film F8 are, for example, protective films for protecting the polarizer F6.

其中,光學部件本體F1a可為由一層光學層所構成的單層構 造,亦可為複數光學層互相積層的積層構造。前述光學層係除了偏光子F6以外,亦可為相位差薄膜或亮度提升薄膜等。第一薄膜F7與第二薄膜F8的 至少一者亦可施行包含保護液晶顯示元件的最外面的硬塗覆處理、或抗眩光處理在內以獲得防眩等效果的表面處理。光學部件本體F1a亦可未包含第一薄膜F7與第二薄膜F8的至少一者。例如若省略第一薄膜F7時,亦可使隔離件片材F3a透過黏著層F2a而貼合在光學部件本體F1a的其中一面。 Wherein, the optical component body F1a can be a single layer structure composed of one optical layer It can also be a laminated structure in which a plurality of optical layers are laminated to each other. The optical layer may be a retardation film, a brightness enhancement film, or the like in addition to the polarizer F6. First film F7 and second film F8 At least one of the surface treatments including the outermost hard coating treatment for protecting the liquid crystal display element or the anti-glare treatment to obtain an anti-glare effect can be applied. The optical member body F1a may not include at least one of the first film F7 and the second film F8. For example, when the first film F7 is omitted, the separator sheet F3a may be bonded to one surface of the optical member body F1a through the adhesive layer F2a.

第五圖係薄膜貼合系統1的俯視圖(上面圖),以下參照第一 圖、第五圖來說明薄膜貼合系統1。其中,圖中箭號F係表示液晶面板P的搬送方向。在以下說明中係將液晶面板P的搬送方向上游側稱為面板搬送上游側、液晶面板P的搬送方向下游側稱為面板搬送下游側。 The fifth drawing is a plan view of the film bonding system 1 (above), the following reference is made to the first Fig. 5 and Fig. 5 illustrate the film bonding system 1. Here, the arrow F in the figure indicates the conveyance direction of the liquid crystal panel P. In the following description, the upstream side in the conveyance direction of the liquid crystal panel P is referred to as a panel conveyance upstream side, and the downstream side in the conveyance direction of the liquid crystal panel P is referred to as a panel conveyance downstream side.

薄膜貼合系統1係具備有:搬入用輸送器(supply conveyor)5、搬出用輸送器(delivering conveyor)6、及將該等搬入用輸送器5及搬出用輸送器6間相連接的次輸送器(sub-conveyor)7。 The film bonding system 1 includes a loading conveyor (supply Conveyor 5, a delivery conveyor 6, and a sub-conveyor 7 that connects the carry-in conveyor 5 and the carry-out conveyor 6.

薄膜貼合系統1係將搬入用輸送器5的預定位置(基板搬入位 置5a)作為貼合工序的始點,將搬出用輸送器6的預定位置(基板搬出位置6a)作為貼合工序的終點。 The film bonding system 1 is a predetermined position of the loading conveyor 5 (the substrate is moved in) 5a) As the starting point of the bonding process, the predetermined position (substrate carry-out position 6a) of the carry-out conveyor 6 is used as the end point of the bonding process.

搬入用輸送器5及搬出用輸送器6係平行配置。次輸送器7係 由搬入用輸送器5的基板搬入位置5a、及搬出用輸送器6的基板搬出位置6a朝直角方向延伸。 The carry-in conveyor 5 and the carry-out conveyor 6 are arranged in parallel. Secondary conveyor 7 series The substrate loading position 5a of the loading conveyor 5 and the substrate carrying-out position 6a of the carry-out conveyor 6 extend in the right-angle direction.

薄膜貼合系統1係具備有:將液晶面板P由基板搬入位置5a 搬送至次輸送器7的開始位置7a的第一搬送裝置8;將液晶面板P由次輸送器7的終點位置7f搬送至搬出用輸送器6的基板搬出位置6a的第二搬送裝置9;設在次輸送器7上的洗淨裝置10;設在次輸送器7的面板搬送下游側的第一貼合裝置13;第二貼合裝置15及第三貼合裝置18;及檢査裝置19。 The film bonding system 1 is provided with the liquid crystal panel P being carried from the substrate into the position 5a. The first transfer device 8 that transports to the start position 7a of the secondary conveyor 7; the second transfer device 9 that transports the liquid crystal panel P from the end position 7f of the secondary conveyor 7 to the substrate carry-out position 6a of the carry-out conveyor 6; The cleaning device 10 on the secondary conveyor 7; the first bonding device 13 provided on the downstream side of the panel conveyance of the secondary conveyor 7, the second bonding device 15 and the third bonding device 18, and the inspection device 19.

薄膜貼合系統1係包含:第一薄膜剝離裝置21;及將次輸送 器7的第一貼合位置7b作為起點而將液晶面板P在第一貼合裝置13、第一薄膜剝離裝置21、及次輸送器7之間相互搬送的第三搬送裝置61。 The film bonding system 1 includes: a first film peeling device 21; and a secondary conveying The first bonding position 7b of the device 7 serves as a starting point for the third transfer device 61 that transports the liquid crystal panel P between the first bonding device 13, the first film peeling device 21, and the secondary conveyor 7.

此外,薄膜貼合系統1係包含:第二薄膜剝離裝置22;及以 次輸送器7的第二貼合位置7c為起點而將液晶面板P在第二貼合裝置15、第二薄膜剝離裝置22、及次輸送器7之間相互搬送的第四搬送裝置62。 In addition, the film bonding system 1 includes: a second film peeling device 22; The second bonding position 7c of the secondary conveyor 7 is a fourth conveying device 62 that transports the liquid crystal panel P between the second bonding device 15, the second film peeling device 22, and the secondary conveyor 7 as a starting point.

此外,薄膜貼合系統1係包含:第三薄膜剝離裝置23;以次 輸送器7的第三貼合位置7d為起點而將液晶面板P在第三貼合裝置18、第三薄膜剝離裝置23、及次輸送器7之間相互搬送的第五搬送裝置63。 In addition, the film bonding system 1 includes: a third film peeling device 23; The third bonding position 7d of the conveyor 7 is a fifth conveying device 63 that transports the liquid crystal panel P to each other between the third bonding device 18, the third film peeling device 23, and the secondary conveyor 7 as a starting point.

薄膜貼合系統1係使用驅動式的搬入用輸送器5、搬出用輸送 器6、次輸送器7所形成的生產線來一邊搬送液晶面板P,一邊對液晶面板P依序施行預定處理。 The film bonding system 1 uses a driving type transporting conveyor 5 and transporting and transporting The production line formed by the feeder 6 and the secondary conveyor 7 sequentially performs a predetermined process on the liquid crystal panel P while conveying the liquid crystal panel P.

液晶面板P係在將其表背面形成為水平的狀態下在生產線 上被搬送。 The liquid crystal panel P is in a production line in a state in which the front and back surfaces thereof are formed horizontally It was carried on.

液晶面板P係例如在搬入用輸送器5及搬出用輸送器6,係以 使顯示區域P4的短邊沿著搬送方向的方向予以搬送,在次輸送器7係以使顯示區域P4的長邊沿著搬送方向的方向予以搬送。圖中符號5c、6c係表示對應液晶面板P而在搬入用輸送器5及搬出用輸送器6上流動的置物架(rack)。 The liquid crystal panel P is attached to the carry-in conveyor 5 and the carry-out conveyor 6, for example. The short side of the display region P4 is transported in the direction of the transport direction, and the secondary conveyor 7 transports the long side of the display region P4 in the direction of the transport direction. In the figure, reference numerals 5c and 6c denote racks that flow through the carry-in conveyor 5 and the carry-out conveyor 6 in accordance with the liquid crystal panel P.

對該液晶面板P的表背面貼合由帶狀的光學部件片材FX切 出成預定長度的貼合片材F5的片材片(相當於光學部件F1X)。薄膜貼合系統1的各部係藉由作為電子控制裝置的控制裝置25來總括控制。 The front and back surfaces of the liquid crystal panel P are bonded by a strip-shaped optical member sheet FX A sheet piece (corresponding to the optical member F1X) of the bonded sheet F5 of a predetermined length is produced. Each part of the film bonding system 1 is collectively controlled by a control device 25 as an electronic control unit.

第一搬送裝置8係保持液晶面板P而在垂直方向及水平方向 自在地搬送。第一搬送裝置8係例如將藉由吸附所保持的液晶面板P,保持水平狀態下搬送至次輸送器7的開始位置7a(第五圖的左端部),在該位置解除前述吸附而將液晶面板P交接在次輸送器7。 The first conveying device 8 holds the liquid crystal panel P in the vertical direction and the horizontal direction Freely transported. The first transport device 8 transports the liquid crystal panel P held by the adsorption to the start position 7a (the left end portion of the fifth diagram) of the secondary conveyor 7 while being horizontally held, and at this position, the adsorption is released and the liquid crystal is removed. The panel P is handed over to the secondary conveyor 7.

洗淨裝置10係形成為進行例如液晶面板P的表背面的擦刷 及水洗,之後進行液晶面板P的表背面的去除液體的水洗式。其中,洗淨裝置10亦可為進行液晶面板P的表背面的靜電去除及集塵的乾式。 The cleaning device 10 is formed to perform, for example, wiping of the front and back surfaces of the liquid crystal panel P. After washing with water, the liquid-washing type of liquid removal of the front and back surfaces of the liquid crystal panel P is performed. The cleaning device 10 may be a dry type that performs static electricity removal and dust collection on the front and back surfaces of the liquid crystal panel P.

第二搬送裝置9係保持液晶面板P而以垂直方向及水平方向 自在地搬送。第二搬送裝置9係例如將藉由吸附所保持的液晶面板P,保持水平狀態下由次輸送器7的終點位置7f搬送至搬出用輸送器6的基板搬出位置6a,在該位置解除前述吸附而將液晶面板P交接至搬出用輸送器6。 The second conveying device 9 holds the liquid crystal panel P in the vertical direction and the horizontal direction Freely transported. The second transfer device 9 transports the liquid crystal panel P held by the suction to the substrate carry-out position 6a of the carry-out conveyor 6 by the end position 7f of the secondary conveyor 7 while being horizontally held, and releases the adsorption at the position. The liquid crystal panel P is transferred to the carry-out conveyor 6.

第三搬送裝置61係保持液晶面板P而以垂直方向及水平方 向自在地搬送。第三搬送裝置61係例如將藉由吸附所保持的液晶面板P,保持水平狀態下由次輸送器7的第一貼合位置7b進行搬送,藉由解除前述吸附,將液晶面板P交接至第一貼合裝置13。在本實施形態中,第三搬送裝置61係在液晶面板P搬送時,並未伴隨使液晶面板P回旋的動作。亦即,在次輸送器7中,原以顯示區域P4的長邊沿著搬送方向的方向被搬送的液晶面板P係在被交接至第一貼合裝置13(貼合載台41(參照第五圖))之後,亦形成為保持前述長邊沿著前述搬送方向的方向。 The third conveying device 61 holds the liquid crystal panel P in a vertical direction and a horizontal direction. We transfer to freely. For example, the liquid crystal panel P held by the suction is conveyed by the first bonding position 7b of the secondary conveyor 7 while being horizontally held, and the liquid crystal panel P is transferred to the first by releasing the adsorption. A fitting device 13. In the present embodiment, the third transport device 61 is not accompanied by an operation of swirling the liquid crystal panel P when the liquid crystal panel P is transported. In other words, in the secondary conveyor 7, the liquid crystal panel P that has been transported in the direction in which the long side of the display region P4 is transported is conveyed to the first bonding apparatus 13 (the bonding stage 41 (refer to the fifth FIG.)) is also formed to maintain the direction in which the long side is along the transport direction.

液晶面板P係藉由第一貼合裝置13,進行第一光學部件F11 對顯示面側的貼合。第一貼合裝置13係以由顯示區域P4的短邊中的一端側朝向另一端側或由另一端側朝向一端側的方式,將與顯示區域P4的短邊相對應的寬幅的第一光學部件F11貼合在液晶面板P的顯示面側。亦即,第一 貼合裝置13係構成申請專利範圍所記載的一面側貼合裝置。 The liquid crystal panel P performs the first optical component F11 by the first bonding device 13 The fit on the display side. The first bonding apparatus 13 sets the first width corresponding to the short side of the display area P4 so that one end side of the short side of the display area P4 faces the other end side or the other end side toward the one end side. The optical member F11 is bonded to the display surface side of the liquid crystal panel P. That is, first The bonding apparatus 13 constitutes one side-side bonding apparatus described in the patent application.

貼合有第一光學部件F11的液晶面板P係藉由第三搬送裝置61,由第一貼合裝置13被搬入至第一薄膜剝離裝置21。液晶面板P係在第一薄膜剝離裝置21中進行第一光學部件F11的表面保護薄膜F4a的剝離。 The liquid crystal panel P to which the first optical member F11 is bonded is carried by the first bonding apparatus 13 to the first film peeling apparatus 21 by the third conveying device 61. The liquid crystal panel P performs peeling of the surface protective film F4a of the first optical member F11 in the first film peeling device 21.

已進行表面保護薄膜F4a的剝離的液晶面板P係藉由第三搬送裝置61而搬入至次輸送器7的第一貼合位置7b。此時,第三搬送裝置61係將液晶面板P的表背反轉,在第一貼合位置7b解除前述吸附而將液晶面板P交接至次輸送器7。其中,第三搬送裝置61雖然使液晶面板P的表背反轉,但是並未進行使液晶面板P回旋的動作。亦即,在次輸送器7,原以顯示區域P4的短邊沿著搬送方向的方向被搬送的液晶面板P係再次在被交接至第一貼合位置7b之後,亦形成為保持前述短邊沿著前述搬送方向的方向的狀況。 The liquid crystal panel P on which the surface protective film F4a has been peeled off is carried by the third transfer device 61 to the first bonding position 7b of the secondary conveyor 7. At this time, the third conveying device 61 reverses the front and back of the liquid crystal panel P, releases the suction at the first bonding position 7b, and delivers the liquid crystal panel P to the secondary conveyor 7. However, the third transport device 61 reverses the front and back of the liquid crystal panel P, but does not perform the operation of swirling the liquid crystal panel P. In other words, in the secondary conveyor 7, the liquid crystal panel P that has been transported in the direction in which the short side of the display region P4 is transported in the direction of the transport direction is again formed to hold the short side along the rear side after being transferred to the first bonding position 7b. The situation in the direction of the transport direction.

第四搬送裝置62係保持液晶面板P而以垂直方向及水平方向自在地搬送。第四搬送裝置62係例如將藉由吸附所保持的液晶面板P保持水平狀態下由次輸送器7的第二貼合位置7c進行搬送,藉由解除前述吸附來將液晶面板P交接至第二貼合裝置15。 The fourth transfer device 62 holds the liquid crystal panel P and transports it freely in the vertical direction and the horizontal direction. For example, the fourth transfer device 62 transports the liquid crystal panel P held by the adsorption in a horizontal state by the second bonding position 7c of the secondary conveyor 7, and releases the liquid crystal panel P to the second by releasing the adsorption. Bonding device 15.

在本實施形態中,第四搬送裝置62係在液晶面板P搬送時,並未伴隨使液晶面板P回旋的動作。亦即,在次輸送器7,原以顯示區域P4的長邊沿著搬送方向的方向被搬送的液晶面板P係在被交接至第二貼合裝置15之後,亦形成為保持前述長邊沿著前述搬送方向的方向。 In the present embodiment, the fourth transport device 62 is not accompanied by an operation of swirling the liquid crystal panel P when the liquid crystal panel P is transported. In other words, in the secondary conveyor 7, the liquid crystal panel P that has been transported in the direction in which the long side of the display region P4 is transported in the direction of the transport direction is formed so as to hold the long side along the aforementioned The direction of the transport direction.

液晶面板P係藉由第二貼合裝置15來進行第二光學部件F12對背光源側的貼合。 In the liquid crystal panel P, the second optical member F12 is bonded to the backlight side by the second bonding apparatus 15.

第二貼合裝置15係以由顯示區域P4的長邊中的一端側朝向另一端側、或由另一端側朝向一端側的方式,將與顯示區域P4的長邊相對應的寬幅的第二光學部件F12貼合在液晶面板P的背光源側。亦即,第二貼合裝置15係構成申請專利範圍所記載之另一面側貼合裝置。 The second bonding apparatus 15 has a wide width corresponding to the long side of the display region P4 so that one end side of the display region P4 faces the other end side or the other end side faces one end side. The two optical members F12 are attached to the backlight side of the liquid crystal panel P. That is, the second bonding apparatus 15 constitutes the other side bonding apparatus described in the patent application.

貼合有第二光學部件F12的液晶面板P係藉由第四搬送裝置62而由第二貼合裝置15被搬入至第二薄膜剝離裝置22。液晶面板P係在第二薄膜剝離裝置22中,進行第二光學部件F12的表面保護薄膜F4a的剝離。 The liquid crystal panel P to which the second optical member F12 is bonded is carried by the second bonding device 15 to the second film peeling device 22 by the fourth transfer device 62. The liquid crystal panel P is attached to the second film peeling device 22, and the surface protective film F4a of the second optical member F12 is peeled off.

已進行表面保護薄膜F4a的剝離的液晶面板P係藉由第四搬送裝置62而被搬入至次輸送器7的第二貼合位置7c。此時,第四搬送裝置62並未進行使液晶面板P回旋的動作,因此在再次被交接至第二貼合位置7c之後,液晶面板P亦形成為保持前述長邊沿著前述搬送方向的方向。 The liquid crystal panel P on which the surface protective film F4a has been peeled off is carried by the fourth transfer device 62 to the second bonding position 7c of the secondary conveyor 7. At this time, since the fourth conveyance device 62 does not perform the operation of rotating the liquid crystal panel P, the liquid crystal panel P is also formed to maintain the direction of the long side along the conveyance direction after being transferred to the second bonding position 7c again.

第五搬送裝置63係保持液晶面板P而以垂直方向及水平方向自在地進行搬送。第五搬送裝置63係將例如藉由吸附所保持的液晶面板P保持水平狀態下由次輸送器7的第三貼合位置7d進行搬送,藉由解除前述吸附來將液晶面板P交接至第三貼合裝置18。 The fifth transport device 63 holds the liquid crystal panel P and transports it freely in the vertical direction and the horizontal direction. The fifth transporting device 63 transports the liquid crystal panel P held by the suction to the third bonding position 7d of the secondary conveyor 7 while being horizontally held, and releases the liquid crystal panel P to the third by releasing the adsorption. Bonding device 18.

在本實施形態中,第五搬送裝置63係在液晶面板P搬送時,並未伴隨使液晶面板P回旋的動作。亦即,在次輸送器7,原以顯示區域P4的長邊沿著搬送方向的方向被搬送的液晶面板P係在被交接至第三貼合裝置15之後,亦形成為保持前述長邊沿著前述搬送方向的方向。 In the present embodiment, the fifth transport device 63 is not accompanied by an operation of swirling the liquid crystal panel P when the liquid crystal panel P is transported. In other words, in the secondary conveyor 7, the liquid crystal panel P that has been transported in the direction in which the long side of the display region P4 is transported in the direction of the transport direction is formed so as to hold the long side along the aforementioned The direction of the transport direction.

液晶面板P係藉由第三貼合裝置18,進行對背光源側的第三光學部件F13的貼合。 The liquid crystal panel P is bonded to the third optical member F13 on the backlight side by the third bonding apparatus 18.

第三貼合裝置18係以由顯示區域P4的長邊中的一端側朝向 另一端側、或由另一端側朝向一端側的方式,將與顯示區域P4的長邊相對應的寬幅的第三光學部件F13貼合在液晶面板P的背光源側。亦即,第三貼合裝置18係構成申請專利範圍所記載之另一面側貼合裝置。亦即,在本實施形態中,係具備有第二貼合裝置15及第三貼合裝置18,作為另一面側貼合裝置。 The third bonding device 18 is oriented from one end side of the long side of the display area P4 The wide third optical member F13 corresponding to the long side of the display region P4 is bonded to the backlight side of the liquid crystal panel P so that the other end side or the other end side faces the one end side. That is, the third bonding apparatus 18 constitutes the other side bonding apparatus described in the patent application. That is, in the present embodiment, the second bonding device 15 and the third bonding device 18 are provided as the other surface side bonding device.

貼合有第三光學部件F13的液晶面板P係藉由第五搬送裝置63而由第三貼合裝置18被搬入至第三薄膜剝離裝置23。液晶面板P係在第三薄膜剝離裝置23中,進行第三光學部件F13的表面保護薄膜F4a的剝離。 The liquid crystal panel P to which the third optical member F13 is bonded is carried by the third bonding device 18 to the third film peeling device 23 by the fifth transfer device 63. The liquid crystal panel P is attached to the third film peeling device 23, and the surface protective film F4a of the third optical member F13 is peeled off.

已進行表面保護薄膜F4a的剝離的液晶面板P係藉由第五搬送裝置63而被搬入至次輸送器7的第三貼合位置7d。此時,第五搬送裝置63並未進行使液晶面板P回旋的動作,因此在再次被交接至第三貼合位置7d之後,液晶面板P亦保持前述長邊沿著前述搬送方向的方向。 The liquid crystal panel P on which the surface protective film F4a has been peeled off is carried into the third bonding position 7d of the secondary conveyor 7 by the fifth conveying device 63. At this time, since the fifth conveyance device 63 does not perform the operation of rotating the liquid crystal panel P, the liquid crystal panel P also maintains the direction in which the long side is along the conveyance direction after being transferred to the third bonding position 7d again.

次輸送器7係將第三貼合位置7d的搬送方向下游側的位置設為貼合檢査位置7e(參照第五圖)。在該貼合檢査位置7e,進行已貼合薄膜的工件(液晶面板P)之藉由檢査裝置19所為的檢査(光學部件F1X的位置是否適當(位置偏移是否位於公差範圍內)等的檢査)。被判定為光學部件F1X相對液晶面板P的位置並非適當的工件係藉由未圖示的丟棄手段而被排出至系統外。 The secondary conveyor 7 is a position on the downstream side in the conveyance direction of the third bonding position 7d as a bonding inspection position 7e (refer to FIG. 5). At the bonding inspection position 7e, inspection of the workpiece (liquid crystal panel P) to which the film has been bonded is inspected by the inspection device 19 (whether the position of the optical member F1X is appropriate (whether the positional deviation is within the tolerance range) or the like ). The workpiece that is determined to be not suitable for the position of the optical member F1X with respect to the liquid crystal panel P is discharged to the outside of the system by a discarding means (not shown).

次輸送器7係將貼合檢査位置7e的搬送方向下游側的位置設為終點位置7f(參照第五圖)。在該終點位置7f,進行藉由第二搬送裝置9所為之對搬出用輸送器6搬出液晶面板P。 The secondary conveyor 7 sets the position on the downstream side in the conveyance direction of the bonding inspection position 7e as the end position 7f (refer FIG. 5). At the end position 7f, the liquid crystal panel P is carried out by the second conveyance device 9 for the carry-out conveyor 6.

第二搬送裝置9係將例如藉由吸附所保持的液晶面板P保持 水平狀態下搬送至搬出用輸送器6的基板搬出位置6a,在該位置解除前述吸附而將液晶面板P交接至搬出用輸送器6。以上完成藉由薄膜貼合系統1所為之貼合工序。 The second conveying device 9 holds the liquid crystal panel P held by, for example, adsorption. In the horizontal state, the substrate carrying-out position 6a is conveyed to the carry-out conveyor 6, and the suction is released at this position, and the liquid crystal panel P is transferred to the carry-out conveyor 6. The bonding process by the film bonding system 1 is completed above.

以下參照第六圖、第七圖,詳加說明第一貼合裝置13。第六圖係第一貼合裝置13的側面概略圖。其中,第二貼合裝置15及第三貼合裝置18亦具有同樣的構成,而省略其詳細說明。 The first bonding device 13 will be described in detail below with reference to the sixth and seventh drawings. The sixth drawing is a schematic side view of the first bonding apparatus 13. The second bonding device 15 and the third bonding device 18 have the same configuration, and detailed description thereof will be omitted.

第一貼合裝置13係對液晶面板P的上面,進行第一光學部件片材F1中切割成預定尺寸的貼合片材F5的片材片(第一光學部件F11)的貼合。 The first bonding apparatus 13 performs bonding of the sheet piece (first optical member F11) of the bonding sheet F5 cut into a predetermined size in the first optical member sheet F1 on the upper surface of the liquid crystal panel P.

如第六圖所示,第一貼合裝置13係具備有:一邊由捲繞有第一光學部件片材F1的原材料捲R1放捲第一光學部件片材F1,一邊將第一光學部件片材F1沿著其長邊方向進行搬送的片材搬送裝置31;及片材搬送裝置31保持由第一光學部件片材F1切出的貼合片材F5的片材片(第一光學部件F11),並且將該片材片貼合在液晶面板P的上面的貼合部40。 As shown in FIG. 6, the first bonding apparatus 13 is provided with a first optical component sheet while unwinding the first optical component sheet F1 by the material roll R1 around which the first optical component sheet F1 is wound. The sheet conveying device 31 that conveys the material F1 along the longitudinal direction thereof; and the sheet conveying device 31 holds the sheet piece of the bonding sheet F5 cut out by the first optical member sheet F1 (the first optical member F11) And the sheet piece is bonded to the bonding part 40 of the upper surface of the liquid crystal panel P.

片材搬送裝置31係將隔離件片材F3a作為載體來搬送貼合片材F5者,具有:保持捲繞有帶狀第一光學部件片材F1的原材料捲R1,並且將第一光學部件片材F1沿著其長邊方向送出的放捲部31a;對由原材料捲R1放捲的第一光學部件片材F1施行半切割的切斷裝置31b;當由已施行半切割的第一光學部件片材F1貼合貼合片材F5時,由上方按壓隔離件片材F3a的刀刃(knife edge)31c;保持捲繞有隔離件片材F3a的隔離件捲R2的收捲部31d;及支持第一光學部件片材F1的下面的片材載台33。 In the sheet conveying device 31, the separator sheet F3a is used as a carrier to convey the bonding sheet F5, and has a raw material roll R1 in which the strip-shaped first optical member sheet F1 is wound, and the first optical member sheet is held. a unwinding portion 31a that is fed along its longitudinal direction; a cutting device 31b that performs half-cutting on the first optical member sheet F1 unwound by the raw material roll R1; and a first optical member that has been subjected to half-cutting When the sheet F1 is bonded to the sheet F5, the knife edge 31c of the spacer sheet F3a is pressed upward; the winding portion 31d of the spacer roll R2 around which the spacer sheet F3a is wound; and the support The lower sheet stage 33 of the first optical member sheet F1.

片材搬送裝置31係具有:以沿著預定的搬送路徑的方式纏繞 第一光學部件片材F1的複數導引滾子GR1、GR2、GR3;及按壓滾子GR4。第一光學部件片材F1係在與其搬送方向呈正交的水平方向(片材寬幅方向),具有與液晶面板P的顯示區域P4的寬幅(在本實施形態中係相當於顯示區域P4的短邊長度)為同等的寬幅。 The sheet conveying device 31 has a winding along a predetermined conveying path The plurality of guide rollers GR1, GR2, GR3 of the first optical member sheet F1; and the pressing roller GR4. The first optical member sheet F1 has a width in a horizontal direction (sheet width direction) orthogonal to the conveyance direction, and has a width corresponding to the display region P4 of the liquid crystal panel P (in the present embodiment, it corresponds to the display region P4). The length of the short side is equal to the width.

位於片材搬送裝置31的始點的放捲部31a、與位於片材搬送裝置31的終點的收捲部31d係例如彼此同步驅動。藉此,放捲部31a一邊將第一光學部件片材F1朝向其搬送方向送出,一邊由收捲部31d收捲經由刀刃31c的隔離件片材F3a。以下,將片材搬送裝置31中的第一光學部件片材F1(隔離件片材F3a)的搬送方向上游側稱為片材搬送上游側、搬送方向下游側稱為片材搬送下游側。 The unwinding unit 31a located at the starting point of the sheet conveying device 31 and the winding unit 31d located at the end of the sheet conveying device 31 are driven in synchronization with each other, for example. Thereby, the unwinding unit 31a feeds the separator sheet F3a passing through the blade 31c by the winding unit 31d while feeding the first optical member sheet F1 in the conveyance direction. Hereinafter, the upstream side in the conveyance direction of the first optical member sheet F1 (the separator sheet F3a) in the sheet conveying device 31 is referred to as the sheet conveyance upstream side and the conveyance direction downstream side is referred to as a sheet conveyance downstream side.

切斷裝置31b係在每次第一光學部件片材F1以與前述片材寬幅方向呈正交的長度方向,以與顯示區域P4的長度(在本實施形態中相當於顯示區域P4的長邊長度)為同等的長度被送出時,即沿著前述片材寬幅方向,遍及全幅而將第一光學部件片材F1的厚度方向的一部分切斷(施行半切割)。 The cutting device 31b is each longer in the longitudinal direction orthogonal to the sheet width direction of the first optical member sheet F1, and corresponds to the length of the display region P4 (in the present embodiment, it corresponds to the length of the display region P4). When the side length is sent in the same length, that is, a part of the thickness direction of the first optical member sheet F1 is cut (half-cut) over the entire width along the sheet width direction.

切斷裝置31b係以第一光學部件片材F1(隔離件片材F3a)不會因在第一光學部件片材F1的搬送中所作用的張力而破斷的方式(以預定的厚度殘留在隔離件片材F3a的方式),調整切斷刃的進退位置,至黏著層F2a與隔離件片材F3a的界面近傍施行前述半切割。其中,亦可使用取代切斷刃的雷射裝置。 The cutting device 31b is a method in which the first optical member sheet F1 (the separator sheet F3a) is not broken by the tension applied during the conveyance of the first optical member sheet F1 (remaining in a predetermined thickness) In the manner of the spacer sheet F3a, the advance and retreat positions of the cutting edge are adjusted, and the half cut is performed until the interface between the adhesive layer F2a and the spacer sheet F3a. Among them, a laser device that replaces the cutting blade can also be used.

在半切割後的第一光學部件片材F1,係以其厚度方向切斷光學部件本體F1a及表面保護薄膜F4a,藉此形成遍及第一光學部件片材F1 的片材寬幅方向的全幅的切口線。第一光學部件片材F1係藉由前述切口線,以長邊方向被區分為具有相當顯示區域P4的長邊長度的長度的區劃。該區劃分別成為貼合片材F5中的一個片材片(第一光學部件F11)。 The first optical member sheet F1 after the half-cut is cut in the thickness direction thereof by the optical member body F1a and the surface protective film F4a, thereby forming the first optical member sheet F1. The full-width cut line of the sheet in the wide direction. The first optical member sheet F1 is divided into a section having a length corresponding to the length of the long side of the display region P4 by the slit line in the longitudinal direction. This division becomes one sheet piece (first optical member F11) of the bonding sheet F5, respectively.

刀刃31c係位於由第六圖的左側朝右側以大致水平被搬送的第一光學部件片材F1的上方,以第一光學部件片材F1的片材寬幅方向,至少遍及其全幅延伸存在。刀刃31c係可沿著第一光學部件片材F1的搬送方向作進退,按壓由半切割後的第一光學部件片材F1所被分離的隔離件片材F3a的上方。 The blade 31c is located above the first optical member sheet F1 which is conveyed substantially horizontally from the left side to the right side of the sixth drawing, and extends at least over the entire width of the first optical member sheet F1 in the sheet width direction. The blade 31c can advance and retreat along the conveying direction of the first optical member sheet F1, and presses the upper side of the spacer sheet F3a separated by the half-cut first optical member sheet F1.

貼合部40係具備有:保持貼合時的液晶面板P的貼合載台41;貼合圓筒32;及使貼合圓筒32以進行旋轉或移動等的方式驅動的驅動裝置42。驅動裝置42係與控制裝置25作電性連接,藉由控制裝置25,可控制驅動裝置42的驅動。 The bonding unit 40 includes a bonding stage 41 that holds the liquid crystal panel P at the time of bonding, a bonding cylinder 32, and a driving device 42 that drives the bonding cylinder 32 to rotate or move. The driving device 42 is electrically connected to the control device 25, and the driving device 42 can control the driving of the driving device 42.

貼合載台41係用以保持貼合貼合片材F5的液晶面板P者。貼合載台41係例如藉由吸附來保持液晶面板P。 The bonding stage 41 is for holding the liquid crystal panel P to which the bonding sheet F5 is bonded. The bonding stage 41 holds the liquid crystal panel P by, for example, adsorption.

貼合圓筒32係具有與前述片材寬幅方向呈平行的圓筒狀的保持面32a。保持面32a係具有例如比貼合片材F5的貼合面(黏著層F2a)為更弱的貼附力,可反覆貼附、剝離貼合片材F5的表面保護薄膜F4a。 The bonding cylinder 32 has a cylindrical holding surface 32a that is parallel to the sheet width direction. The holding surface 32a has, for example, a weaker adhesion force than the bonding surface (adhesive layer F2a) of the bonding sheet F5, and the surface protective film F4a of the bonding sheet F5 can be attached and peeled off.

第七圖係用以說明貼合片材F5對貼合圓筒32的黏貼動作的圖。 The seventh drawing is a view for explaining the attaching action of the bonded sheet F5 to the bonding cylinder 32.

放捲部31a及收捲部31d係以貼合片材F5的片材搬送下游側的端部31e到達貼合圓筒32的待機位置的下方的時序使驅動暫時停止。 The unwinding unit 31a and the winding unit 31d temporarily stop the driving at the timing when the end portion 31e of the sheet conveying downstream side of the sheet F5 reaches the standby position of the bonding cylinder 32.

驅動裝置42係如第七A圖所示,若貼合片材F5的片材搬送下 游側的端部31e到達貼合圓筒32的下方時,使貼合圓筒32下降預定量。藉此,貼合圓筒32係保持面32a抵接於貼合片材F5,貼合片材F5的端部31e被黏貼在保持面32a。 The driving device 42 is as shown in FIG. 7A, and if the sheet of the bonded sheet F5 is conveyed, When the end portion 31e on the side of the swim reaches the lower side of the bonding cylinder 32, the bonding cylinder 32 is lowered by a predetermined amount. Thereby, the bonding cylinder 32 holding surface 32a is in contact with the bonding sheet F5, and the edge part 31e of the bonding sheet F5 is adhered to the holding surface 32a.

在本實施形態中,在刀刃31c的前端部的下方設有檢測該部位中的貼合片材F5的片材片的片材搬送下游側的前端的第一檢測攝影機34。第一檢測攝影機34係透過設在片材載台33的貫穿孔33a來對貼合片材F5的端部31e進行攝像。第一檢測攝影機34的檢測資訊係被送至控制裝置25。控制裝置25係在例如第一檢測攝影機34檢測端部31e的時點,使片材搬送裝置31暫時停止。 In the present embodiment, the first detection camera 34 that detects the leading end of the sheet conveyance downstream side of the sheet piece of the bonded sheet F5 in the portion is provided below the tip end portion of the blade 31c. The first detecting camera 34 images the end portion 31e of the bonded sheet F5 through the through hole 33a provided in the sheet stage 33. The detection information of the first detecting camera 34 is sent to the control device 25. The control device 25 temporarily stops the sheet conveying device 31 when, for example, the first detecting camera 34 detects the end portion 31e.

控制裝置25係在第一檢測攝影機34檢測貼合片材F5的下游側端而使片材搬送裝置31暫時停止時,實施藉由切斷裝置31b所為之貼合片材F5的切割。亦即,沿著藉由第一檢測攝影機34所得之檢測位置(第一檢測攝影機34的光軸延長位置)、與藉由切斷裝置31b所得之切割位置(切斷裝置31b的切斷刃進退位置)之間的片材搬送路徑的距離係相當於貼合片材F5的片材片的長度。 When the first detecting camera 34 detects the downstream end of the bonded sheet F5 and temporarily stops the sheet conveying device 31, the control device 25 performs cutting of the bonded sheet F5 by the cutting device 31b. That is, along the detection position obtained by the first detection camera 34 (the optical axis extension position of the first detection camera 34) and the cutting position obtained by the cutting device 31b (the cutting edge of the cutting device 31b advances and retreats) The distance of the sheet conveyance path between the positions is equivalent to the length of the sheet piece to which the sheet F5 is bonded.

切斷裝置31b係可沿著片材搬送路徑移動,藉由該移動,沿著藉由第一檢測攝影機34所得之檢測位置、與藉由切斷裝置31b所得之切割位置之間的片材搬送路徑的距離即會改變。切斷裝置31b的移動係藉由控制裝置25予以控制,例如在藉由切斷裝置31b所致之貼合片材F5的切斷後,將此放捲貼合片材F5的片材片一個份時,若其切斷端由預定的基準位置偏移時,藉由切斷裝置31b的移動來補正該偏移。其中,亦可藉由切斷裝置31b的移動,來與長度不同的貼合片材F5的切割相對應。 The cutting device 31b is movable along the sheet conveying path by which the sheet conveyance between the detection position obtained by the first detecting camera 34 and the cutting position obtained by the cutting device 31b is carried out. The distance of the path will change. The movement of the cutting device 31b is controlled by the control device 25. For example, after the cutting of the bonded sheet F5 by the cutting device 31b, the sheet of the sheet F5 is unwound one by one. At this time, if the cut end is shifted by the predetermined reference position, the offset is corrected by the movement of the cutting device 31b. However, it is also possible to correspond to the cutting of the bonded sheet F5 having a different length by the movement of the cutting device 31b.

第一檢測攝影機34係亦檢測被印在貼合片材F5的缺點標記。前述缺點標記係在原材料捲R1製造時在第一光學部件片材F1所被發現的缺點部位,由該表面保護薄膜F4a側藉由噴墨等予以標記。 The first detecting camera 34 also detects the defective mark printed on the bonded sheet F5. The aforementioned defect mark is a defect portion found in the first optical member sheet F1 at the time of manufacture of the raw material roll R1, and is marked by inkjet or the like from the side of the surface protective film F4a.

在此,光學部件片材FX的缺點係例如在光學部件片材FX的內部,存在由固體、液體、及氣體的至少一者所成的異物的部分、或在光學部件片材FX的表面存在凹凸或損傷的部分、因光學部件片材FX的變形或材質的偏頗等而成為亮點的部分等。 Here, the disadvantage of the optical member sheet FX is that, for example, a portion of a foreign matter formed of at least one of a solid, a liquid, and a gas exists inside the optical member sheet FX, or exists on the surface of the optical member sheet FX. A portion that is uneven or damaged, a portion that becomes a bright spot due to deformation of the optical member sheet FX, or a bias of a material.

其中,如上所述檢測到缺點標記的貼合片材F5係在貼附於貼合圓筒32之後,未貼合在液晶面板P地移動至避開貼合載台41的捨棄位置(廢棄位置)而疊貼在廢材片材等。或者,亦可為在檢測出缺點標記時,以最小幅切割貼合片材F5來進行捨棄的工序。 In the above, the bonded sheet F5 in which the defective mark is detected is attached to the bonding cylinder 32, and is not attached to the liquid crystal panel P to move to the disposal position (discarded position) avoiding the bonding stage 41. ) and stacked on scrap sheets and the like. Alternatively, the step of discarding the bonded sheet F5 with a minimum width when the defective mark is detected may be used.

貼合片材F5切斷後,驅動裝置42係如第七B圖所示,以收捲黏貼在保持面32a的貼合片材F5的方向(逆時針旋轉方向)進行旋轉,並且使貼合圓筒32沿著搬送上游側(第七B圖中為左方向)移動。如上所示,一邊送出貼合片材F5一邊使貼合圓筒32旋轉,藉此在保持面32a貼附貼合片材F5的片材片的全體。 After the bonded sheet F5 is cut, the driving device 42 is rotated in the direction (counterclockwise rotation direction) of the bonded sheet F5 that is wound and adhered to the holding surface 32a as shown in FIG. The cylinder 32 moves along the transport upstream side (the left direction in the seventh B diagram). As described above, the bonding sheet 32 is rotated while the bonding sheet F5 is being fed, whereby the entire sheet sheet to which the sheet F5 is bonded is attached to the holding surface 32a.

在此,收捲部31d(參照第六圖)係當將貼合片材F5貼附在貼合圓筒32時,隔離件片材F3a不會破斷的方式,與貼合圓筒32的驅動同步而以將隔離件片材F3a解開捲繞的方向(逆時針旋轉)進行旋轉驅動。隔離件片材F3a係形成為因被送出至搬送上游側而產生鬆緩的狀態。貼合圓筒32係為了進行黏貼在保持面32a的貼合片材F5的收捲,而繼續上述的旋轉及移動。藉此,貼合片材F5係在被黏貼在貼合圓筒32(保持面32a)的部分(端 部31e)的近傍產生鬆緩,形成為具有朝向片材載台33的上方彎曲的彎曲部F3a1的狀態。 Here, the winding portion 31d (see FIG. 6) is a method in which the spacer sheet F3a is not broken when the bonded sheet F5 is attached to the bonding cylinder 32, and the bonding cylinder 32 is attached. The drive is synchronously driven to rotate in a direction in which the spacer sheet F3a is unwound (counterclockwise rotation). The separator sheet F3a is formed in a state of being released from the upstream side of the conveyance. The bonding cylinder 32 continues the above-described rotation and movement in order to wind up the bonding sheet F5 adhered to the holding surface 32a. Thereby, the bonding sheet F5 is attached to the portion to be bonded to the bonding cylinder 32 (holding surface 32a) (end) The near portion of the portion 31e) is loosened, and is formed in a state of having a curved portion F3a1 that is curved upward toward the sheet stage 33.

其中,為了防止隔離件片材F3a上浮,與將隔離件片材F3a解開捲繞的時序同步地將刀刃31c由待機位置接近貼合圓筒32側,如第七C圖所示,使前端部抵接於隔離件片材F3a。 In order to prevent the spacer sheet F3a from floating up, the blade edge 31c is brought closer to the bonding cylinder 32 side from the standby position in synchronization with the timing of unwinding the spacer sheet F3a, as shown in FIG. The portion abuts against the spacer sheet F3a.

收捲部31d係在刀刃31c的前述前端部抵接於隔離件片材F3a的時序,朝收捲隔離件片材F3a的方向(順時針旋轉)進行旋轉驅動。此時,貼合圓筒32係為了進行黏貼在保持面32a的貼合片材F5的收捲,而繼續上述的旋轉及移動。 The winding portion 31d is rotationally driven in the direction (clockwise rotation) of the winding separator sheet F3a at the timing when the tip end portion of the blade 31c abuts against the spacer sheet F3a. At this time, the bonding cylinder 32 continues the above-described rotation and movement in order to wind up the bonding sheet F5 adhered to the holding surface 32a.

藉此,貼合片材F5係沿著貼合圓筒32的保持面32a的周方向被收捲。一邊藉由貼合圓筒32收捲貼合片材F5,一邊藉由收捲部31d來收捲隔離件片材F3a。此時,隔離件片材F3a係形成為藉由刀刃31c來按壓上方的狀態。 Thereby, the bonding sheet F5 is wound up along the circumferential direction of the holding surface 32a of the bonding cylinder 32. While the bonded sheet F5 is wound by the bonding cylinder 32, the separator sheet F3a is wound by the winding portion 31d. At this time, the spacer sheet F3a is formed in a state of being pressed upward by the blade 31c.

藉此,在貼合片材F5與隔離件片材F3a的界面產生使兩者剝離的力,可將隔離件片材F3a由貼合片材F5剝離。彎曲部F3a1係逐漸變小,最終會消滅。如此一來,貼合片材F5的片材片的表面保護薄膜F4a(與貼合面為相反側的面)被依序貼附在貼合圓筒32的保持面32a。此時,貼合片材F5的黏著層F2a(與液晶面板P的貼合面)係成為下方向。 Thereby, a force for peeling off both of the bonded sheet F5 and the separator sheet F3a is generated, and the separator sheet F3a can be peeled off from the bonded sheet F5. The curved portion F3a1 gradually becomes smaller and eventually disappears. In this manner, the surface protective film F4a (the surface opposite to the bonding surface) of the sheet piece of the bonded sheet F5 is sequentially attached to the holding surface 32a of the bonding cylinder 32. At this time, the adhesive layer F2a (the bonding surface with the liquid crystal panel P) of the bonding sheet F5 is a downward direction.

驅動裝置42係藉由使貼合圓筒32旋轉驅動預定量,至形成有切口線的部分貼附在保持面32a之後,如第七D圖所示,將貼合圓筒32朝上方移動預定量。此時,片材搬送裝置31係停止隔離件片材F3a的送出動作。此外,刀刃31c係返回至前述待機位置。 The driving device 42 is driven by rotating the bonding cylinder 32 by a predetermined amount until the portion where the slit line is formed is attached to the holding surface 32a, and as shown in FIG. 7D, the bonding cylinder 32 is moved upward. the amount. At this time, the sheet conveying device 31 stops the feeding operation of the spacer sheet F3a. Further, the blade 31c is returned to the aforementioned standby position.

伴隨貼合圓筒32的移動,貼合片材F5係連同貼合圓筒32一起移動至上方。此時,貼合片材F5係形成為由隔離件片材F3a完全分離,而被貼合在保持面32a的狀態。在保持面32a貼附有貼合片材F5的貼合圓筒32係移動至貼合載台41上,如後所述使被貼附在貼合圓筒32的貼合片材F5貼合在液晶面板P。 The bonded sheet F5 moves to the upper side together with the bonding cylinder 32 in accordance with the movement of the bonding cylinder 32. At this time, the bonding sheet F5 is formed in a state in which it is completely separated by the separator sheet F3a and is bonded to the holding surface 32a. The bonding cylinder 32 to which the bonding sheet F5 is attached to the holding surface 32a is moved to the bonding stage 41, and the bonding sheet F5 attached to the bonding cylinder 32 is attached as will be described later. In the liquid crystal panel P.

在本實施形態中,當貼附有貼合片材F5的貼合圓筒32由片材載台33移動至貼合載台41上時,被貼附保持在保持面32a的貼合片材F5的4個角部係分別被作為攝像裝置的第二檢測攝影機35攝像。各第二檢測攝影機35的檢測資訊係被送至控制裝置25。控制裝置25係根據例如各第二檢測攝影機35的攝像資料,確認貼合片材F5相對貼合圓筒32的配置位置。控制裝置25係根據各第二檢測攝影機35的攝像資料,藉由驅動裝置(未圖示),使貼合載台41朝與貼合圓筒32的旋轉軸呈正交的方向及與貼合圓筒32的旋轉軸呈平行的方向分別移動,或藉由旋轉裝置(未圖示),使貼合載台41在水平面內旋轉,為了調整藉此被保持在貼合載台41的液晶面板P與被保持在貼合圓筒32的貼合片材F5的相對貼合位置而進行對準。 In the present embodiment, when the bonding cylinder 32 to which the bonding sheet F5 is attached is moved by the sheet stage 33 to the bonding stage 41, the bonding sheet attached to the holding surface 32a is attached. The four corner portions of F5 are respectively imaged by the second detecting camera 35 as an imaging device. The detection information of each of the second detecting cameras 35 is sent to the control device 25. The control device 25 confirms the arrangement position of the bonded sheet F5 with respect to the bonding cylinder 32 based on, for example, the image data of each of the second detecting cameras 35. The control device 25 causes the bonding stage 41 to be aligned in the direction orthogonal to the rotation axis of the bonding cylinder 32 by the driving device (not shown) based on the imaging data of each of the second detecting cameras 35. The rotation axes of the cylinders 32 are respectively moved in parallel directions, or the bonding stage 41 is rotated in the horizontal plane by a rotating device (not shown), and the liquid crystal panel held by the bonding stage 41 is adjusted for adjustment. P is aligned with the relative bonding position of the bonding sheet F5 held by the bonding cylinder 32.

此外,在本實施形態中,第一貼合裝置13係在作為貼合位置的貼合載台41的上方,設有用以進行液晶面板P的水平方向的對準的一對第三檢測攝影機36(參照第五圖、第六圖、第九圖)。 Further, in the present embodiment, the first bonding apparatus 13 is provided with a pair of third detecting cameras 36 for aligning the liquid crystal panel P in the horizontal direction above the bonding stage 41 as the bonding position. (Refer to Figure 5, Figure 6, and Figure 9).

第八圖係用以說明藉由第一貼合裝置13所為之貼合位置的調整的圖。 The eighth drawing is a view for explaining the adjustment of the bonding position by the first bonding device 13.

在第八圖中,右段的圖係被貼附在貼合圓筒32的貼合片材F5的配置位置的說明圖,左段的圖係被保持在貼合載台41的液晶面板P的配 置位置的說明圖,下段的圖係貼合載台41的調整量的說明圖。 In the eighth drawing, the drawing of the right side is attached to the arrangement position of the bonding sheet F5 of the bonding cylinder 32, and the drawing of the left stage is held by the liquid crystal panel P of the bonding stage 41. Match The explanatory diagram of the position is attached, and the drawing of the lower stage is an explanatory view of the adjustment amount of the stage 41.

在第八圖中,為方便起見,顯示出4個第二檢測攝影機35之中1個第二檢測攝影機35。 In the eighth diagram, for the sake of convenience, one of the four second detecting cameras 35 is displayed as a second detecting camera 35.

如第八圖的右段所示,藉由第二檢測攝影機35來攝像被貼附保持在保持面32a的貼合片材F5的角部。 As shown in the right part of the eighth figure, the corner of the bonded sheet F5 attached to the holding surface 32a is imaged by the second detecting camera 35.

在以下說明中,將沿著藉由沿著貼合圓筒32的旋轉方向所被配置的2個第二檢測攝影機35所得的檢測位置(2個第二檢測攝影機35的光軸延長位置)之間的貼合圓筒32的周方向的距離稱為攝影機間距離Lc。攝影機間距離Lc係與上述貼合片材F5的片材片的長度大概相等。 In the following description, the detection positions (the optical axis extension positions of the two second detection cameras 35) obtained by the two second detection cameras 35 arranged along the rotation direction of the bonding cylinder 32 will be along. The distance in the circumferential direction of the bonding cylinder 32 between them is referred to as the inter-camera distance Lc. The inter-camera distance Lc is approximately equal to the length of the sheet piece of the above-mentioned bonded sheet F5.

例如,伴隨貼合圓筒32的旋轉,貼合片材F5以攝影機間距離Lc移動時,貼合片材F5的角部的位置由始點Ep1移動至終點Ep2。第二檢測攝影機35的檢測資訊(始點Ep1及終點Ep2的位置資訊)係被送至控制裝置25。控制裝置25係如第八圖的下段所示,根據攝影機間距離Lc、和與貼合圓筒32的旋轉軸呈平行的方向中的始點Ep1與終點Ep2之間的距離Le(以下稱為始點/終點偏差Le),算出補正角度α(tan α=Le/Lc)。 For example, when the bonded sheet F5 moves at the inter-camera distance Lc with the rotation of the bonding cylinder 32, the position of the corner portion of the bonded sheet F5 is moved from the starting point Ep1 to the end point Ep2. The detection information of the second detection camera 35 (the position information of the start point Ep1 and the end point Ep2) is sent to the control device 25. The control device 25 is a distance Le between the start point Ep1 and the end point Ep2 in the direction parallel to the rotation axis of the bonding cylinder 32, as shown in the lower stage of the eighth drawing. The start point/end point deviation Le) is calculated as the correction angle α (tan α=Le/Lc).

如第八圖的左段所示,藉由後述之第三檢測攝影機36來攝像被保持在貼合載台41的液晶面板P的角部。例如,在液晶面板P的各角部標註有標記Pm(例如在本實施形態中為3個標記Pm1、Pm2、Pm3)。第三檢測攝影機36的檢測資訊(第一標記Pm1、第二標記Pm2及第三標記Pm3的位置資訊)係被送至控制裝置25。控制裝置25係根據第三檢測攝影機36的檢測資訊,進行貼合載台41的驅動控制,且進行被保持在貼合載台41的液晶面板P的對準。控制裝置25係根據補正角度α,驅動控制旋轉裝置45,使貼合 載台41在水平面內旋轉角度α。藉此,進行液晶面板P相對貼合圓筒32的對準。 As shown in the left part of the eighth drawing, the third detection camera 36, which will be described later, images the corner portion of the liquid crystal panel P held by the bonding stage 41. For example, the mark Pm is attached to each corner portion of the liquid crystal panel P (for example, three marks Pm1, Pm2, and Pm3 in the present embodiment). The detection information of the third detecting camera 36 (the position information of the first mark Pm1, the second mark Pm2, and the third mark Pm3) is sent to the control device 25. The control device 25 performs drive control of the bonding stage 41 based on the detection information of the third detecting camera 36, and performs alignment of the liquid crystal panel P held by the bonding stage 41. The control device 25 drives and controls the rotating device 45 according to the correction angle α to make the fit The stage 41 is rotated by an angle α in the horizontal plane. Thereby, alignment of the liquid crystal panel P with respect to the bonding cylinder 32 is performed.

第九圖係用以說明藉由貼合圓筒32所為之貼合片材F5對液晶面板P的貼合工序的圖。 The ninth drawing is a view for explaining a step of bonding the liquid crystal panel P to the sheet F5 by the bonding cylinder 32.

如第九A圖所示,控制裝置25係使貼合圓筒32移動至貼合載台41的上方的預定位置。控制裝置25係以被貼附在保持面32a的貼合片材F5的前端部、與被保持在貼合載台41上的液晶面板P的端部的位置在平面上相重疊的方式進行貼合圓筒32與貼合載台41的對準。 As shown in FIG. 9A, the control device 25 moves the bonding cylinder 32 to a predetermined position above the bonding stage 41. The control device 25 is attached so that the front end portion of the bonded sheet F5 attached to the holding surface 32a and the end portion of the liquid crystal panel P held by the bonding stage 41 are superposed on a plane. The alignment of the combined cylinder 32 with the bonding stage 41.

控制裝置25係在貼合時使貼合圓筒32下降,藉此形成為將貼附在保持面32a的貼合片材F5的前端部,由上方按壓在液晶面板P的端部的狀態。貼合圓筒32係以成為貼合片材F5被按壓在液晶面板P的狀態的方式進行下降。此時,貼合圓筒32係將被保持在保持面32a的貼合片材F5推壓在液晶面板P而使其旋轉,藉此將貼合片材F5貼合在液晶面板P。 In the control device 25, the bonding cylinder 32 is lowered, and the front end portion of the bonding sheet F5 attached to the holding surface 32a is pressed against the end portion of the liquid crystal panel P from above. The bonding cylinder 32 is lowered so that the bonding sheet F5 is pressed against the liquid crystal panel P. At this time, the bonding sheet 32 presses the bonding sheet F5 held by the holding surface 32a on the liquid crystal panel P and rotates it, thereby bonding the bonding sheet F5 to the liquid crystal panel P.

如第九B圖所示,控制裝置25係在貼合時,伴隨貼合圓筒32的旋轉,使貼合載台41朝與貼合圓筒32的旋轉軸呈正交的方向作相對移動。在本實施形態中,貼合圓筒32繞左旋轉,貼合載台41朝紙面右方向移動。其中,亦可形成為未使貼合載台41移動地一邊使貼合圓筒32旋轉,一邊使貼合圓筒32朝紙面左方向移動的構成。 As shown in FIG. BB, the control device 25 moves the bonding stage 41 in a direction orthogonal to the rotation axis of the bonding cylinder 32 with the rotation of the bonding cylinder 32 at the time of bonding. . In the present embodiment, the bonding cylinder 32 is rotated about the left side, and the bonding stage 41 is moved in the right direction of the paper surface. In addition, the bonding cylinder 32 may be moved to the left side of the paper surface while the bonding cylinder 32 is not rotated while the bonding stage 41 is being moved.

例如,貼合圓筒32的旋轉驅動、與藉由貼合載台41所為之液晶面板P的移動動作係同步進行。藉此,可抑制在貼合片材F5與液晶面板P之間產生摩擦。因此,可使貼合片材F5抑制偏移地貼合在液晶面板P。 For example, the rotational driving of the bonding cylinder 32 is performed in synchronization with the movement operation of the liquid crystal panel P by the bonding stage 41. Thereby, generation of friction between the bonded sheet F5 and the liquid crystal panel P can be suppressed. Therefore, the bonding sheet F5 can be bonded to the liquid crystal panel P with a suppressed offset.

貼合圓筒32係具有例如比貼合片材F5的貼合面(黏著層 F2a)為更弱的貼附力,可反覆貼附、剝離貼合片材F5的表面保護薄膜F4a,因此黏著層F2a側被按壓在液晶面板P的貼合片材F5係由保持面32a被剝離而被貼合在液晶面板P側。在本實施形態中,液晶面板P係藉由第一貼合裝置13,沿著顯示區域P4的短邊方向貼合貼合片材F5。 The bonding cylinder 32 has, for example, a bonding surface (adhesive layer) than the bonding sheet F5. F2a) is a weaker adhesion force, and the surface protective film F4a of the bonded sheet F5 can be attached and peeled off repeatedly. Therefore, the bonded sheet F5 which is pressed against the liquid crystal panel P on the side of the adhesive layer F2a is held by the holding surface 32a. The film is peeled off and bonded to the liquid crystal panel P side. In the present embodiment, the liquid crystal panel P is bonded to the bonded sheet F5 in the short-side direction of the display region P4 by the first bonding apparatus 13.

以下同樣地,藉由反覆進行第八圖、第九圖的動作,來反覆進行貼合片材F5對液晶面板P的貼合處理。 In the same manner, the bonding process of the bonding sheet F5 to the liquid crystal panel P is repeated in the same manner by repeating the operations of the eighth and ninth drawings.

其中,在第二貼合裝置15中,亦相同地在作為貼合位置的貼合載台41的上方,設有用以進行液晶面板P的水平方向的對準的一對第四檢測攝影機37(參照第五圖)。各第三檢測攝影機36係對例如液晶面板P的玻璃基板(第一基板P1)中的第五圖中左側的兩角部分別進行攝像,各第四檢測攝影機37係對例如液晶面板P的玻璃基板中的第五圖中左側的兩角部分別進行攝像。 In the second bonding apparatus 15, similarly, a pair of fourth detecting cameras 37 for aligning the liquid crystal panel P in the horizontal direction are provided above the bonding stage 41 as a bonding position ( Refer to the fifth figure). Each of the third detecting cameras 36 captures the left corners of the left side in the fifth drawing of the glass substrate (first substrate P1) of the liquid crystal panel P, for example, and each of the fourth detecting cameras 37 pairs the glass of the liquid crystal panel P, for example. The two corners on the left side in the fifth figure in the substrate are respectively imaged.

此外,在第三貼合裝置18中,亦相同地在作為貼合位置的貼合載台41的上方,設有用以進行液晶面板P的水平方向的對準的一對第五檢測攝影機38(參照第五圖)。各第五檢測攝影機38係對例如液晶面板P的玻璃基板中的第五圖中左側的兩角部分別進行攝像。各檢測攝影機34~38的檢測資訊係被送至控制裝置25。其中,亦可使用取代各檢測攝影機34~38的感測器。 Further, in the third bonding apparatus 18, a pair of fifth detecting cameras 38 for performing alignment in the horizontal direction of the liquid crystal panel P are provided above the bonding stage 41 as a bonding position. Refer to the fifth figure). Each of the fifth detecting cameras 38 captures the two corner portions on the left side in the fifth drawing of the glass substrate of the liquid crystal panel P, for example. The detection information of each of the detection cameras 34 to 38 is sent to the control device 25. Among them, a sensor that replaces each of the detection cameras 34 to 38 can also be used.

如以上所示,各貼合裝置13、15、18中的貼合載台41係根據各檢測攝影機34~38的檢測資訊,藉由控制裝置25予以驅動控制。藉此,進行各貼合位置中液晶面板P相對貼合圓筒32的對準。 As described above, the bonding stage 41 of each of the bonding apparatuses 13, 15, and 18 is driven and controlled by the control unit 25 based on the detection information of each of the detecting cameras 34 to 38. Thereby, the alignment of the liquid crystal panel P with respect to the bonding cylinder 32 in each bonding position is performed.

對於該液晶面板P,由已對準的貼合圓筒32貼合貼合片材 F5,藉此抑制光學部件F1X的貼合不均,相對於液晶面板P的光學部件F1X的光學軸方向的精度提升,光學顯示設備的色彩及對比提高。 For the liquid crystal panel P, the bonded sheet is bonded by the aligned bonding cylinder 32 In this way, F5 suppresses the unevenness of the bonding of the optical member F1X, and the accuracy with respect to the optical axis direction of the optical member F1X of the liquid crystal panel P is improved, and the color and contrast of the optical display device are improved.

在上述實施形態中的薄膜貼合系統1中,在第一貼合裝置13,沿著次輸送器7的面板搬送方向設定沿著片材搬送裝置31中的片材搬送方向、或貼合圓筒32的移動方向(參照第五圖)。相對於此,第二貼合裝置15及第三貼合裝置18係沿著與次輸送器7的面板搬送方向呈正交的方向設定沿著片材搬送裝置31中的片材搬送方向、或貼合圓筒32的移動方向(參照第五圖)。 In the film bonding system 1 of the above-described embodiment, the first bonding apparatus 13 sets the sheet conveying direction or the bonding circle along the sheet conveying device 31 along the panel conveying direction of the secondary conveyor 7. The direction of movement of the barrel 32 (refer to the fifth figure). On the other hand, the second bonding apparatus 15 and the third bonding apparatus 18 are set along the sheet conveying direction in the sheet conveying apparatus 31 in the direction orthogonal to the panel conveying direction of the secondary conveyor 7, or The moving direction of the cylinder 32 is bonded (refer to the fifth drawing).

此外,在第一貼合裝置13中,第一光學部件片材F1的寬幅與液晶面板P的顯示區域P4的短邊相對應,藉由貼合圓筒32,由顯示區域P4的長邊方向中的一端側朝向另一端側,第一光學部件片材F1被貼合在液晶面板P。相對於此,在第二貼合裝置15中,第一光學部件片材F1的寬幅與液晶面板P的顯示區域P4的長邊相對應,藉由貼合圓筒32,由顯示區域P4的短邊方向中的一端側朝向另一端側,第一光學部件片材F1被貼合在液晶面板P。 Further, in the first bonding apparatus 13, the width of the first optical member sheet F1 corresponds to the short side of the display region P4 of the liquid crystal panel P, and the long side of the display region P4 is bonded by the bonding cylinder 32. One end side of the direction faces the other end side, and the first optical member sheet F1 is bonded to the liquid crystal panel P. On the other hand, in the second bonding apparatus 15, the width of the first optical member sheet F1 corresponds to the long side of the display region P4 of the liquid crystal panel P, and by the bonding cylinder 32, the display region P4 One end side in the short side direction faces the other end side, and the first optical member sheet F1 is bonded to the liquid crystal panel P.

此外,本實施形態中,當液晶面板P由次輸送器7被搬送至第二貼合裝置15及第三貼合裝置18時,未伴隨回旋動作。因此,第三搬送裝置61及第四搬送裝置62並不需要用以使液晶面板P回旋的回旋機構,可簡化裝置構成。 Further, in the present embodiment, when the liquid crystal panel P is transported to the second bonding device 15 and the third bonding device 18 by the secondary conveyor 7, the swing operation is not accompanied. Therefore, the third conveying device 61 and the fourth conveying device 62 do not require a turning mechanism for swirling the liquid crystal panel P, and the configuration of the device can be simplified.

藉由第一貼合裝置13、第二貼合裝置15及第三貼合裝置18,在兩面貼合有第一光學部件片材F1、第二光學部件片材F2、第三光學部件片材F3的液晶面板P係藉由次輸送器7而被搬送至設有檢査裝置19的貼合檢 査位置7e。 The first optical component sheet F1, the second optical component sheet F2, and the third optical component sheet are bonded to both surfaces by the first bonding apparatus 13, the second bonding apparatus 15, and the third bonding apparatus 18. The liquid crystal panel P of F3 is transported to the inspection apparatus provided with the inspection device 19 by the secondary conveyor 7. Check location 7e.

在貼合檢査位置7e進行已貼合薄膜的工件(液晶面板P)之藉由檢査裝置19所為的檢査(光學部件F1X的位置是否適當(位置偏移是否在公差範圍內)等的檢査)。被判定為光學部件F1X相對於液晶面板P的位置並非適當的工件係藉由未圖示的丟棄手段而被排出至系統外。 At the bonding inspection position 7e, inspection of the workpiece (liquid crystal panel P) to which the film has been bonded is performed by the inspection device 19 (whether or not the position of the optical member F1X is appropriate (whether the positional deviation is within the tolerance range) or the like). The workpiece that is determined to be not suitable for the position of the optical member F1X with respect to the liquid crystal panel P is discharged to the outside of the system by a discarding means (not shown).

通過檢査裝置19的液晶面板P係在基板搬出位置6a,藉由第二搬送裝置9被交接至搬出用輸送器6。被交接至搬出用輸送器6的液晶面板P係在被載置於置物架6c的狀態下,沿著與次輸送器7的搬送方向呈正交的方向被搬送,藉此被搬出至外部裝置。 The liquid crystal panel P of the inspection device 19 is attached to the carry-out conveyor 6 by the second transport device 9 at the substrate carry-out position 6a. The liquid crystal panel P that has been transferred to the carry-out conveyor 6 is transported in a direction orthogonal to the transport direction of the sub-conveyor 7 while being placed on the rack 6c, and is carried out to the external device. .

如以上說明所示,上述實施形態中的薄膜貼合系統1係在液晶面板P貼合光學部件F1X所成者,具備有:對沿著預定的搬送方向而在生產線上被搬送的複數前述液晶面板P,一邊將與前述液晶面板P的顯示區域P4的短邊相對應的寬幅的帶狀的第一光學部件片材F1由原材料捲R1放捲,一邊將前述第一光學部件片材F1以與前述顯示區域P4的長邊相對應的長度進行切割而形成為前述第一光學部件F11之後,將前述第一光學部件F11貼合在前述液晶面板P的一方面的第一貼合裝置13;及對在前述生產線上被搬送的複數前述液晶面板P,一邊將與前述液晶面板P的顯示區域P4的長邊相對應的寬幅的帶狀的第二或第三光學部件片材F2、F3由原材料捲R1放捲,一邊將前述第二或第三光學部件片材F2、F3以與前述顯示區域P4的短邊相對應的長度進行切割而形成為第二或第三光學部件F12、F13後,將前述第二或第三光學部件F12、F13貼合在前述液晶面板P的另一方面的第二或第三貼合裝置15、18,液晶面板P係在第一貼合裝置13貼合前述第一光學部件F11 時相對前述搬送方向的方向、及在前述第二或第三貼合裝置15、18貼合前述第二或第三光學部件F12、F13時相對前述搬送方向的方向為相同。 As described above, the film bonding system 1 of the above-described embodiment is formed by bonding the optical member F1X to the liquid crystal panel P, and includes a plurality of the liquid crystals that are transported on the production line along a predetermined transport direction. In the panel P, the first optical member sheet F1 is unwound while the wide strip-shaped first optical member sheet F1 corresponding to the short side of the display region P4 of the liquid crystal panel P is unwound from the material roll R1. After the first optical member F11 is formed by cutting with a length corresponding to the long side of the display region P4, the first optical member F11 is bonded to the first bonding device 13 on the one side of the liquid crystal panel P. And a plurality of wide strip-shaped second or third optical member sheets F2 corresponding to the long sides of the display region P4 of the liquid crystal panel P, for the plurality of liquid crystal panels P transported on the production line F3 is unwound from the raw material roll R1, and the second or third optical member sheets F2, F3 are cut into lengths corresponding to the short sides of the display region P4 to form the second or third optical member F12, After F13 The second or third optical members F12 and F13 are bonded to the second or third bonding apparatuses 15 and 18 on the other side of the liquid crystal panel P, and the liquid crystal panel P is attached to the first bonding apparatus 13 in the foregoing. First optical component F11 The direction in the conveyance direction and the direction in the conveyance direction when the second or third optical members F12 and F13 are bonded to the second or third bonding apparatuses 15 and 18 are the same.

藉由該構成,在藉由第一貼合裝置13所為之第一光學部件F11的貼合時、及藉由第二貼合裝置15或第三貼合裝置18所為之第二光學部件F12或第三光學部件F13的貼合時,不必要改變液晶面板P的方向,因此不需要使液晶面板P回旋的回旋機構,可簡化裝置構成。此外,藉由具備第一貼合裝置及第二貼合裝置,抑制光學部件的尺寸不均或貼合不均,可縮小顯示區域周邊的邊框部而達成顯示區的擴大及機器的小型化。 With this configuration, when the first optical member F11 is bonded by the first bonding device 13, and the second optical member F12 is used by the second bonding device 15 or the third bonding device 18 or When the third optical member F13 is bonded, it is not necessary to change the direction of the liquid crystal panel P. Therefore, a swing mechanism for swirling the liquid crystal panel P is not required, and the apparatus configuration can be simplified. Further, by providing the first bonding apparatus and the second bonding apparatus, it is possible to suppress unevenness in size or unevenness of bonding of the optical member, and it is possible to reduce the frame portion around the display region, thereby achieving enlargement of the display region and downsizing of the device.

此外,由於為在各貼合裝置13、15、18,在將光學部件F1X(第一光學部件F11、第二光學部件F12、或第三光學部件F13)轉印在貼合圓筒32之後黏貼在液晶面板P的構成,因此可精度佳地進行貼合圓筒32與液晶面板P的定位。因此,可提高光學部件F1X與液晶面板P的貼合精度。此外,可藉由使貼合圓筒32一邊以上下方向移動一面旋轉,進行光學部件F1X的保持及貼合。因此,可效率佳地進行由光學部件F1X的切斷至貼合為止的一連串作業。 Further, since the optical member F1X (the first optical member F11, the second optical member F12, or the third optical member F13) is transferred to the bonding cylinder 32 after the bonding devices 13, 15, 18 are attached, Since the liquid crystal panel P has a configuration, the positioning of the bonding cylinder 32 and the liquid crystal panel P can be performed with high precision. Therefore, the bonding precision of the optical member F1X and the liquid crystal panel P can be improved. Moreover, the optical member F1X can be held and bonded by rotating the bonding cylinder 32 while moving in the vertical direction. Therefore, a series of operations from the cutting of the optical member F1X to the bonding can be performed efficiently.

此外,光學部件F1X的連續貼合較為容易,可提高光學顯示設備之生產效率。 Further, the continuous bonding of the optical member F1X is relatively easy, and the production efficiency of the optical display device can be improved.

此外,可藉由保持面32a的旋轉來平順地保持光學部件F1X,並且相同地可藉由保持面32a的旋轉來將光學部件F1X確實地貼合在液晶面板P。 Further, the optical member F1X can be smoothly held by the rotation of the holding surface 32a, and the optical member F1X can be surely attached to the liquid crystal panel P by the rotation of the holding surface 32a.

此外,上述薄膜貼合系統1係根據第三檢測攝影機36的檢測資訊,進行被保持在貼合載台41的液晶面板P的對準,並且另外根據補正角 度α,貼合載台41僅在水平面內被旋轉角度α,藉此進行液晶面板P相對貼合圓筒32的對準。因此,可提高光學部件F1X與液晶面板P的貼合精度。 Further, the film bonding system 1 performs alignment of the liquid crystal panel P held by the bonding stage 41 based on the detection information of the third detecting camera 36, and additionally according to the correction angle The degree α, the bonding stage 41 is rotated by the angle α only in the horizontal plane, whereby the alignment of the liquid crystal panel P with respect to the bonding cylinder 32 is performed. Therefore, the bonding precision of the optical member F1X and the liquid crystal panel P can be improved.

此外,上述薄膜貼合系統1係在與光學部件F1X的4個角部相對應的位置配置有第二檢測攝影機35,因此可精度佳地確認光學部件F1X相對於貼合圓筒32的保持面32a的貼附位置。因此,可提高光學部件F1X與液晶面板P的貼合精度。 Further, in the film bonding system 1 described above, the second detecting camera 35 is disposed at a position corresponding to the four corner portions of the optical member F1X, so that the holding surface of the optical member F1X with respect to the bonding cylinder 32 can be accurately confirmed. Attachment position of 32a. Therefore, the bonding precision of the optical member F1X and the liquid crystal panel P can be improved.

此外,在薄膜貼合系統1,貼合裝置13、15、18係具有檢測被印在光學部件片材FX的缺點標記的檢測手段(第一檢測攝影機34),將檢測出光學部件片材FX的缺點標記的部位保持在貼合圓筒32而搬送至捨棄位置(廢棄位置)。因此,光學顯示設備的良率提升,可提供生產性佳的薄膜貼合系統1。 Further, in the film bonding system 1, the bonding apparatuses 13, 15, and 18 have detecting means (first detecting camera 34) for detecting the defective mark printed on the optical member sheet FX, and the optical member sheet FX is detected. The defective mark portion is held in the bonding cylinder 32 and transported to the discarded position (discarded position). Therefore, the yield of the optical display device is improved, and the film bonding system 1 having good productivity can be provided.

(第二實施形態) (Second embodiment)

接著說明第二實施形態之薄膜貼合系統的構成。第十圖係本實施形態之薄膜貼合系統2的概略構成圖。在第十圖中,為方便圖示起見,將薄膜貼合系統2分為上下二段來記載。以下針對與第一實施形態為共通的構成要素,係標註相同符號且省略其詳細說明。 Next, the configuration of the film bonding system of the second embodiment will be described. The tenth diagram is a schematic configuration diagram of the film bonding system 2 of the present embodiment. In the tenth diagram, the film bonding system 2 is divided into two upper and lower sections for convenience of illustration. The constituent elements that are the same as those in the first embodiment are denoted by the same reference numerals, and the detailed description thereof will be omitted.

在第一實施形態中,係以藉由貼合圓筒32所被貼合的光學部件F1X的寬幅及長度與液晶面板P的顯示區域P4中的寬幅及長度相同的情形為例。相對於此,在本實施形態中,具備有在將大於顯示區域P4(寬幅及長度較大)的片材片貼合在液晶面板P之後,將片材片的剩餘部分切離的切斷裝置,在此方面與第一實施形態大不相同。 In the first embodiment, the width and length of the optical member F1X to which the bonding cylinder 32 is bonded are the same as the width and length of the display region P4 of the liquid crystal panel P. On the other hand, in the present embodiment, the sheet piece that is larger than the display area P4 (larger width and longer length) is attached to the liquid crystal panel P, and the remaining portion of the sheet piece is cut away. The device is greatly different from the first embodiment in this respect.

在本實施形態中,薄膜貼合系統2係如第十圖所示,在液晶 面板P的表背面貼合由長形帶狀的第一、第二及第三光學部件片材F1、F2、F3(光學部件片材FX)所切出的第一、第二及第三光學部件F11、F12、F13(光學部件F1X)。 In the present embodiment, the film bonding system 2 is as shown in the tenth figure, in the liquid crystal The front and back surfaces of the panel P are bonded to the first, second, and third optics cut out by the elongated strip-shaped first, second, and third optical member sheets F1, F2, and F3 (optical member sheet FX). Parts F11, F12, F13 (optical part F1X).

其中,在本實施形態中,第一、第二及第三光學部件F11、F12、F13係藉由從後述之第一、第二及第三片材片F1m、F2m、F3m(以下亦有時總稱為片材片FXm),將該顯示區域的外側的剩餘部分切離所形成。 In the present embodiment, the first, second, and third optical members F11, F12, and F13 are formed by the first, second, and third sheet sheets F1m, F2m, and F3m (hereinafter also referred to below). Referring collectively to the sheet piece FXm), the remaining portion of the outside of the display area is cut away.

第十一圖係薄膜貼合系統2的俯視圖(上面圖),以下參照第十圖、第十一圖來說明薄膜貼合系統2。其中,圖中箭號F係表示液晶面板P的搬送方向。在以下說明中亦與第一實施形態同樣地,將液晶面板P的搬送方向上游側稱為面板搬送上游側、液晶面板P的搬送方向下游側稱為面板搬送下游側。 The eleventh drawing is a plan view (top view) of the film bonding system 2, and the film bonding system 2 will be described below with reference to the tenth and eleventh drawings. Here, the arrow F in the figure indicates the conveyance direction of the liquid crystal panel P. In the following description, the upstream side of the liquid crystal panel P in the transport direction is referred to as the panel transport upstream side, and the downstream side of the liquid crystal panel P in the transport direction is referred to as the panel transport downstream side.

薄膜貼合系統2係將搬入用輸送器5的預定位置(基板搬入位置5a)作為貼合工序的始點,將搬出用輸送器6的預定位置(基板搬出位置6a)作為貼合工序的終點。薄膜貼合系統2係具備有:第一搬送裝置8、第二搬送裝置9、洗淨裝置10、第一貼合裝置13、第二貼合裝置15及第三貼合裝置18、檢査裝置19、第一切斷裝置51、及第二切斷裝置52。 In the film bonding system 2, the predetermined position (substrate loading position 5a) of the loading conveyor 5 is used as the starting point of the bonding process, and the predetermined position (substrate carrying-out position 6a) of the carrying-out conveyor 6 is used as the end point of the bonding process. . The film bonding system 2 includes a first conveying device 8 , a second conveying device 9 , a cleaning device 10 , a first bonding device 13 , a second bonding device 15 , a third bonding device 18 , and an inspection device 19 . The first cutting device 51 and the second cutting device 52.

此外,薄膜貼合系統2係包含:第一薄膜剝離裝置21、第二薄膜剝離裝置22、第三薄膜剝離裝置23、第三搬送裝置61、第四搬送裝置62、第五搬送裝置63、第六搬送裝置64、及第七搬送裝置65。 Further, the film bonding system 2 includes a first film peeling device 21, a second film peeling device 22, a third film peeling device 23, a third transport device 61, a fourth transport device 62, a fifth transport device 63, and a The sixth transfer device 64 and the seventh transfer device 65.

薄膜貼合系統2係一邊使用驅動式的搬入用輸送器5、搬出用輸送器6、次輸送器7所形成的生產線來搬送液晶面板P,一邊對液晶面板P依序施行預定的處理。液晶面板P係在例如搬入用輸送器5及搬出用輸送器 6,以使顯示區域P4的短邊沿著搬送方向的方向予以搬送,在次輸送器7係以使顯示區域P4的長邊沿著搬送方向的方向予以搬送。 In the film bonding system 2, the liquid crystal panel P is transported while using the production line of the transport type transporter 5, the carry-out conveyor 6, and the secondary conveyor 7, and the liquid crystal panel P is sequentially subjected to predetermined processing. The liquid crystal panel P is attached to, for example, the transport conveyor 5 and the transport conveyor. 6. The short side of the display area P4 is conveyed in the direction of the conveyance direction, and the secondary conveyor 7 conveys the long side of the display area P4 in the conveyance direction.

薄膜貼合系統2係對液晶面板P的表背面,貼合由帶狀的光學部件片材FX切出成預定長度的貼合片材F5的片材片。 In the film bonding system 2, a sheet piece of the bonding sheet F5 cut out to a predetermined length by the strip-shaped optical member sheet FX is bonded to the front and back surfaces of the liquid crystal panel P.

在本實施形態中,藉由第一貼合裝置13進行液晶面板P中的顯示面側的第一片材片F1m的貼合。第一片材片F1m係大於液晶面板P的顯示區域P4的尺寸的第一光學部件片材F1的片材片。藉由第一貼合裝置13,在液晶面板P的顯示面側貼合第一片材片F1m,藉此形成第一光學部件貼合體PA1。第一光學部件貼合體PA1係藉由第三搬送裝置61,由第一貼合裝置13被搬入至第一薄膜剝離裝置21。 In the present embodiment, the first bonding apparatus 13 performs bonding of the first sheet piece F1m on the display surface side of the liquid crystal panel P. The first sheet piece F1m is a sheet piece of the first optical member sheet F1 that is larger than the size of the display region P4 of the liquid crystal panel P. The first sheet member F1m is bonded to the display surface side of the liquid crystal panel P by the first bonding apparatus 13, whereby the first optical member bonding body PA1 is formed. The first optical member bonding body PA1 is carried into the first film peeling device 21 by the first bonding device 13 by the third transfer device 61.

液晶面板P係在第一薄膜剝離裝置21進行第一片材片F1m的表面保護薄膜F4a的剝離。 The liquid crystal panel P is peeled off by the first film peeling device 21 on the surface protective film F4a of the first sheet piece F1m.

已進行表面保護薄膜F4a的剝離的液晶面板P係藉由第三搬送裝置61而搬入至次輸送器7的第一貼合位置7b。此時,第三搬送裝置61係在第一貼合位置7b解除前述吸附,而將液晶面板P交接至次輸送器7。 The liquid crystal panel P on which the surface protective film F4a has been peeled off is carried by the third transfer device 61 to the first bonding position 7b of the secondary conveyor 7. At this time, the third conveying device 61 releases the suction at the first bonding position 7b, and the liquid crystal panel P is transferred to the secondary conveyor 7.

被搬送至次輸送器7的第一切斷交接位置7g的液晶面板P係藉由第六搬送裝置64而被交接至第一切斷裝置51的切斷載台51a。在本實施形態中亦為第六搬送裝置64係在交接動作時,不進行使液晶面板P回旋的回旋動作。亦即,在次輸送器7中,原以顯示區域P4的長邊沿著搬送方向的方向被搬送的液晶面板P係在被交接至第一切斷裝置51之後,亦形成為保持前述長邊沿著前述搬送方向的方向。 The liquid crystal panel P conveyed to the first cutting/discharging position 7g of the secondary conveyor 7 is delivered to the cutting stage 51a of the first cutting device 51 by the sixth conveying device 64. Also in the present embodiment, the sixth transfer device 64 is not subjected to the swing operation for swirling the liquid crystal panel P during the transfer operation. In other words, in the secondary conveyor 7, the liquid crystal panel P that has been transported in the direction in which the long side of the display region P4 is transported in the direction of the transport direction is formed so as to hold the long side along the rear side. The direction of the aforementioned transport direction.

第一切斷裝置51係進行第一片材片F1m的切斷。第一切斷裝 置51係由被貼合在液晶面板P的第一片材片F1m,切離被配置在與液晶面板P的顯示區域P4相對向的部分的外側的剩餘部分,將由第一光學部件片材F1所成之第一光學部件F11,形成為與液晶面板P的顯示區域P4相對應的大小的光學部件。如上所示藉由第一切斷裝置51,第一片材片F1m的剩餘部分由第一光學部件貼合體PA1被切離,藉此形成在液晶面板P的表面貼合第一光學部件F11而成的第二光學部件貼合體PA2。由第一片材片F1m被切離的剩餘部分係藉由省略圖示的剝離裝置,由液晶面板P被剝離且回收。 The first cutting device 51 performs cutting of the first sheet piece F1m. First cut-off The 51st sheet is attached to the first sheet piece F1m of the liquid crystal panel P, and is separated from the remaining portion disposed outside the portion facing the display region P4 of the liquid crystal panel P, and will be the first optical member sheet F1. The formed first optical member F11 is formed as an optical member having a size corresponding to the display region P4 of the liquid crystal panel P. As described above, the remaining portion of the first sheet piece F1m is cut away by the first optical member bonding body PA1 by the first cutting device 51, whereby the first optical member F11 is bonded to the surface of the liquid crystal panel P. The resulting second optical component is bonded to the body PA2. The remaining portion cut away from the first sheet piece F1m is peeled off and recovered by the liquid crystal panel P by a peeling device (not shown).

其中,在本說明書中,「與顯示區域P4相對向的部分」係表示具有顯示區域P4的大小以上、光學顯示零件(液晶面板P)的外形狀的大小以下的大小的區域,而且為避開電氣零件安裝部等功能部分的區域。亦即,「將與顯示區域P4相對向的部分的外側的剩餘部分切離」係包含沿著光學顯示零件(液晶面板P)的外周緣,將剩餘部分切離的情形。 In the present specification, the "portion facing the display region P4" indicates a region having a size equal to or larger than the size of the display region P4 and the size of the outer shape of the optical display component (liquid crystal panel P), and is also avoided. The area of the functional part such as the electrical component mounting part. In other words, "cutting away the remaining portion of the outer portion of the portion facing the display region P4" includes a case where the remaining portion is cut away along the outer peripheral edge of the optical display member (liquid crystal panel P).

藉由第一切斷裝置51來切斷剩餘部分的液晶面板P係藉由第六搬送裝置64而被交接至次輸送器7的第一切斷交接位置7g。第六搬送裝置64係形成為在將切斷後的液晶面板P交接至第一切斷交接位置7g時,使液晶面板P的表背反轉的狀態。在本實施形態中,亦雖然第六搬送裝置64進行使液晶面板P的表背反轉的反轉動作,但是不進行使面板回旋的回旋動作。亦即,在次輸送器7中,原以顯示區域P4的長邊沿著搬送方向的方向被搬送的液晶面板P係再次在被交接至第一切斷交接位置7g之後,亦形成為保持前述長邊沿著前述搬送方向的方向。 The liquid crystal panel P that has been cut by the first cutting device 51 is transferred to the first cutting and receiving position 7g of the secondary conveyor 7 by the sixth conveying device 64. The sixth conveying device 64 is formed in a state in which the front and back of the liquid crystal panel P are reversed when the liquid crystal panel P after the cutting is delivered to the first cutting and receiving position 7g. In the present embodiment, the sixth transfer device 64 also performs a reverse operation of inverting the front and back of the liquid crystal panel P, but does not perform a whirling operation for rotating the face plate. In other words, in the secondary conveyor 7, the liquid crystal panel P that has been transported in the direction in which the long side of the display region P4 is transported in the direction of the transport direction is again formed to maintain the length after being transferred to the first cut-and-receive position 7g. The direction along the aforementioned transport direction.

被交接至第一切斷交接位置7g的液晶面板P係在第一切斷交接位置7g的搬送方向下游,藉由第四搬送裝置62被交接至第二貼合裝置 15。 The liquid crystal panel P that has been transferred to the first cutting and receiving position 7g is downstream of the conveying direction of the first cutting and receiving position 7g, and is transferred to the second bonding device by the fourth conveying device 62. 15.

在本實施形態中亦為第四搬送裝置62在交接動作時,未進行使液晶面板P回旋的回旋動作。亦即,在次輸送器7原以顯示區域P4的長邊沿著搬送方向的方向被搬送的液晶面板P係在再次被交接至第一切斷交接位置7g之後,亦保持前述長邊沿著前述搬送方向的方向地在次輸送器7上被搬送。 Also in the present embodiment, the fourth conveying device 62 does not perform the turning operation for swirling the liquid crystal panel P during the delivery operation. In other words, the liquid crystal panel P that has been transported in the direction in which the long side of the display region P4 is transported in the transport direction is transported to the first cutting and transporting position 7g again, and the long side is kept along the transport. The direction of the direction is conveyed on the secondary conveyor 7.

在本實施形態中,藉由第二貼合裝置15,進行液晶面板P中的背光源側的第二片材片F2m的貼合。第二片材片F2m係大於液晶面板P的顯示區域的尺寸的第二光學部件片材F2的片材片。藉由第二貼合裝置15,在第二光學部件貼合體PA2之背光源側之面貼合第二片材片F2m,藉此形成第三光學部件貼合體PA3。第三光學部件貼合體PA3係藉由第四搬送裝置62,由第二貼合裝置15被搬入至第二薄膜剝離裝置22。液晶面板P係在第二薄膜剝離裝置22中進行第二片材片F2m的表面保護薄膜F4a的剝離。 In the present embodiment, the second bonding apparatus 15 performs bonding of the second sheet piece F2m on the backlight side in the liquid crystal panel P. The second sheet piece F2m is a sheet piece of the second optical member sheet F2 that is larger than the size of the display area of the liquid crystal panel P. The second sheet member F2m is bonded to the surface of the second optical member bonding body PA2 on the backlight side by the second bonding apparatus 15, whereby the third optical member bonding body PA3 is formed. The third optical member bonding body PA3 is carried by the second bonding device 15 to the second film peeling device 22 by the fourth transfer device 62. The liquid crystal panel P is peeled off by the surface protection film F4a of the second sheet piece F2m in the second film peeling device 22.

已進行第二片材片F2m的表面保護薄膜F4a的剝離的液晶面板P係在藉由第五搬送裝置63而被交接至次輸送器7後,被搬送至第二貼合位置7c,藉由第五搬送裝置63而被交接至第三貼合裝置18。 The liquid crystal panel P on which the surface protective film F4a of the second sheet piece F2m is peeled off is transferred to the secondary conveyor 7 by the fifth conveying device 63, and then transported to the second bonding position 7c by the second bonding position 7c. The fifth conveying device 63 is delivered to the third bonding device 18.

在本實施形態亦為第五搬送裝置63係在液晶面板P交接時,未伴隨使液晶面板P回旋的動作。亦即,在次輸送器7原以顯示區域P4的長邊沿著搬送方向的方向被搬送的液晶面板P係在被交接至第三貼合裝置18(貼合載台41(參照第五圖))之後,亦形成為保持前述長邊沿著前述搬送方向的方向。 Also in the present embodiment, the fifth transfer device 63 is not accompanied by the operation of swirling the liquid crystal panel P when the liquid crystal panel P is transferred. In other words, the liquid crystal panel P that has been transported in the direction in which the long side of the display region P4 is transported in the transport direction is transferred to the third bonding apparatus 18 (the bonding stage 41 (see FIG. 5). After that, it is also formed to maintain the direction in which the long side is along the transport direction.

在本實施形態中,藉由第三貼合裝置18,進行液晶面板P中 的背光源側的第三片材片F3m的貼合。第三片材片F3m係大於液晶面板P的顯示區域的尺寸的第三光學部件片材F3的片材片。藉由第三貼合裝置18,在第二光學部件貼合體PA2的第二片材片F2m側之面貼合第三片材片F3m,藉此形成第四光學部件貼合體PA4。第四光學部件貼合體PA4係藉由第五搬送裝置63,由第三貼合裝置18被搬入至第三薄膜剝離裝置23。液晶面板P係在第三薄膜剝離裝置23,進行第三片材片F3m的表面保護薄膜F4a的剝離。 In the present embodiment, the liquid crystal panel P is placed in the liquid crystal panel P by the third bonding apparatus 18. The bonding of the third sheet piece F3m on the backlight side. The third sheet piece F3m is a sheet piece of the third optical member sheet F3 that is larger than the size of the display region of the liquid crystal panel P. The third sheet member F3m is bonded to the surface of the second sheet member F2m side of the second optical member bonding body PA2 by the third bonding apparatus 18, whereby the fourth optical member bonding body PA4 is formed. The fourth optical member bonding body PA4 is carried by the third bonding device 18 to the third film peeling device 23 by the fifth transfer device 63. The liquid crystal panel P is attached to the third film peeling device 23, and the surface protective film F4a of the third sheet piece F3m is peeled off.

已進行第三片材片F3m的表面保護薄膜F4a的剝離的液晶面板P(第四光學部件貼合體PA4)係在藉由第五搬送裝置63被交接至次輸送器7之後,被搬送至第二切斷交接位置7h。 The liquid crystal panel P (fourth optical member bonding body PA4) which has been peeled off from the surface protective film F4a of the third sheet piece F3m is transferred to the secondary conveyor 7 by the fifth conveying device 63, and then transferred to the first Second, cut off the transfer position 7h.

在本實施形態中亦為第五搬送裝置63係未進行使液晶面板P回旋的回旋動作,因此在再次被交接至第二切斷交接位置7h之後,亦保持前述長邊沿著前述搬送方向的方向地在次輸送器7上被搬送。 Also in the present embodiment, the fifth conveying device 63 does not perform the turning operation for swirling the liquid crystal panel P. Therefore, after the second cutting position 7h is again transferred, the direction of the long side along the conveying direction is maintained. The ground is conveyed on the secondary conveyor 7.

被搬送至第二切斷交接位置7h的液晶面板P係藉由第七搬送裝置65而被交接至第二切斷裝置52的切斷載台52a。第二切斷裝置52係進行第二片材片F2m及第三片材片F3m的切斷。第二切斷裝置52係將被配置在與液晶面板P的顯示區域P4相對向的部分的外側的剩餘部分,由被貼合在液晶面板P的第二片材片F2m及第三片材片F3m的各個總括地切離,將由第二光學部件片材F2所成之第二光學部件F12、及由第三光學部件片材F3所成之第三光學部件F13,形成為與液晶面板P的顯示區域P4相對應的大小的光學部件。 The liquid crystal panel P conveyed to the second cutting and discharging position 7h is delivered to the cutting stage 52a of the second cutting device 52 by the seventh conveying device 65. The second cutting device 52 cuts the second sheet piece F2m and the third sheet piece F3m. The second cutting device 52 is a remaining portion outside the portion facing the display region P4 of the liquid crystal panel P, and is attached to the second sheet F2m and the third sheet of the liquid crystal panel P. Each of F3m is collectively cut away, and the second optical member F12 formed of the second optical member sheet F2 and the third optical member F13 formed of the third optical member sheet F3 are formed to be in contact with the liquid crystal panel P. An optical component of a size corresponding to the area P4 is displayed.

如上所示藉由第二切斷裝置52,第二片材片F2m及第三片材片F3m的剩餘部分由第四光學部件貼合體PA4被切離,藉此形成在液晶面板 P的表背其中一面貼合第二光學部件F12及第三光學部件F13而成的第五光學部件貼合體PA5。由第二片材片F2m及第三片材片F3m所被切離的剩餘部分係藉由省略圖示的剝離裝置而由液晶面板P被剝離且回收。 As described above, by the second cutting device 52, the remaining portions of the second sheet piece F2m and the third sheet piece F3m are cut away from the fourth optical member bonding body PA4, thereby being formed on the liquid crystal panel. The fifth optical member bonding body PA5 in which the second optical member F12 and the third optical member F13 are bonded to one surface of the front surface of the P. The remaining portion cut away from the second sheet piece F2m and the third sheet piece F3m is peeled off and collected by the liquid crystal panel P by a peeling device (not shown).

在此,第一切斷裝置51及第二切斷裝置52為例如CO2雷射切割器。其中,第一及第二切斷裝置51、52的構成並非限定於此,例如亦可使用切斷刃等其他切斷手段。 Here, the first cutting device 51 and the second cutting device 52 are, for example, CO 2 laser cutters. However, the configuration of the first and second cutting devices 51 and 52 is not limited thereto, and other cutting means such as a cutting blade may be used.

第一切斷裝置51及第二切斷裝置52係沿著顯示區域P4的外周緣,將被貼合在液晶面板P的片材片FXm切斷成無端狀。第一切斷裝置51與第二切斷裝置52係與同一雷射輸出裝置53相連接。藉由第一切斷裝置51、第二切斷裝置52及雷射輸出裝置53,構成將被配置在與顯示區域P4相對向的部分的外側的剩餘部分由片材片FXm切離,形成與顯示區域P4相對應的大小的光學部件片材FX的切斷手段。各片材片F1m、F2m、F3m的切斷所需的雷射輸出並沒有那麼大,因此亦可將由雷射輸出裝置53所被輸出的高輸出的雷射光分歧為二而供給至第一切斷裝置51及第二切斷裝置52。 The first cutting device 51 and the second cutting device 52 cut the sheet piece FXm bonded to the liquid crystal panel P into an endless shape along the outer peripheral edge of the display region P4. The first cutting device 51 and the second cutting device 52 are connected to the same laser output device 53. By the first cutting device 51, the second cutting device 52, and the laser output device 53, the remaining portion that is disposed outside the portion facing the display region P4 is separated from the sheet piece FXm to form a The cutting means of the optical member sheet FX of the size corresponding to the display region P4. The laser output required for cutting each of the sheet pieces F1m, F2m, and F3m is not so large, so that the high-output laser light outputted by the laser output device 53 can be divided into two to be supplied to the first cut. The breaking device 51 and the second cutting device 52.

在本實施形態中,將第二片材片F2m與第三片材片F3m貼合在液晶面板P之後進行總括切割,藉此第二光學部件F12與第三光學部件F13的位置偏移會消除,可得配合顯示區域P4的外周緣形狀的第二光學部件F12及第三光學部件F13。此外,第二片材片F2m與第三片材片F3m的切斷工序亦被簡化。 In the present embodiment, the second sheet piece F2m and the third sheet piece F3m are bonded to the liquid crystal panel P, and then collectively cut, whereby the positional deviation of the second optical member F12 and the third optical member F13 is eliminated. The second optical member F12 and the third optical member F13 that match the outer peripheral shape of the display region P4 can be obtained. Further, the cutting process of the second sheet piece F2m and the third sheet piece F3m is also simplified.

藉由第二切斷裝置52來切斷剩餘部分的液晶面板P係藉由第七搬送裝置65而被交接至次輸送器7的第二切斷交接位置7h。第七搬送裝置65係在搬送時未進行使面板回旋的回旋動作。因此,在次輸送器7原以顯 示區域P4的長邊沿著搬送方向的方向被搬送的液晶面板P係在再次被交接至第二切斷交接位置7h之後,亦形成為保持前述長邊沿著前述搬送方向的方向。 The remaining liquid crystal panel P is cut by the second cutting device 52 and delivered to the second cutting and transporting position 7h of the secondary conveyor 7 by the seventh conveying device 65. The seventh conveying device 65 does not perform a turning operation for swirling the panel at the time of conveyance. Therefore, in the secondary conveyor 7 The liquid crystal panel P conveyed in the direction in which the long side of the display region P4 is conveyed in the direction of the conveyance direction is also formed so as to maintain the direction of the long side along the conveyance direction after being transferred to the second cutting and conveying position 7h again.

被交接至第二切斷交接位置7h的液晶面板P係藉由次輸送器7而被搬送至第二切斷交接位置7h的搬送方向下游的貼合檢査位置7e。 The liquid crystal panel P that has been transferred to the second cutting and transporting position 7h is transported by the secondary conveyor 7 to the bonding inspection position 7e downstream of the second cutting delivery position 7h in the transport direction.

在貼合檢査位置7e,進行已貼合薄膜的工件(液晶面板P)之藉由檢査裝置19所為之檢査(片材片FXm的位置是否適當(位置偏移是否位於公差範圍內)等的檢査)。被判定為光學部件F1X相對液晶面板P的位置並非為適當的工件係藉由未圖示的丟棄手段而被排出至系統外。 At the bonding inspection position 7e, inspection of the workpiece (liquid crystal panel P) to which the film has been bonded is inspected by the inspection device 19 (whether the position of the sheet piece FXm is appropriate (whether the positional deviation is within the tolerance range) or the like ). The workpiece determined to be not the position of the optical member F1X with respect to the liquid crystal panel P is discharged to the outside of the system by a discarding means (not shown).

通過檢査裝置19的液晶面板P係在基板搬出位置6a,藉由第二搬送裝置9被交接至搬出用輸送器6。被交接至搬出用輸送器6的液晶面板P係在被載置於置物架6c的狀態下,沿著與次輸送器7的搬送方向呈正交的方向被搬送,藉此被搬出至外部裝置。 The liquid crystal panel P of the inspection device 19 is attached to the carry-out conveyor 6 by the second transport device 9 at the substrate carry-out position 6a. The liquid crystal panel P that has been transferred to the carry-out conveyor 6 is transported in a direction orthogonal to the transport direction of the sub-conveyor 7 while being placed on the rack 6c, and is carried out to the external device. .

如以上所示藉由薄膜貼合系統2所為之貼合工序即完成。 This is accomplished by the bonding process of the film bonding system 2 as described above.

以下以藉由第一貼合裝置13所為之貼合片材F5對液晶面板P的貼合工序為例來進行說明。其中,省略關於藉由具有與第一貼合裝置13為相同構成的第二及第三貼合裝置15、18所為之貼合工序的說明。 Hereinafter, a bonding process of the liquid crystal panel P by the bonding sheet F5 by the first bonding apparatus 13 will be described as an example. Here, the description of the bonding process by the second and third bonding apparatuses 15 and 18 having the same configuration as that of the first bonding apparatus 13 will be omitted.

在本實施形態中,第一貼合裝置13係由第一光學部件片材F1切出大於液晶面板P的顯示區域P4的貼合片材F5的片材片(第一片材片F1m),藉由使貼合圓筒32旋轉來貼附在保持面32a。第一貼合裝置13係使貼合圓筒32在貼合載台41上的液晶面板P上旋轉,藉此進行貼合片材F5的片材片(第一片材片F1m)的貼合。 In the first embodiment, the first bonding apparatus 13 cuts out a sheet piece (first sheet piece F1m) of the bonding sheet F5 larger than the display region P4 of the liquid crystal panel P by the first optical member sheet F1. The bonding cylinder 32 is attached to the holding surface 32a by rotating it. The first bonding apparatus 13 rotates the bonding cylinder 32 on the liquid crystal panel P on the bonding stage 41, thereby bonding the sheet sheets (first sheet sheets F1m) to which the sheet F5 is bonded. .

貼合載台41係根據各檢測攝影機34~38的檢測資訊,藉由控制裝置25予以驅動控制。藉此,進行在各貼合位置中液晶面板P對貼合圓筒32的對準。 The bonding stage 41 is driven and controlled by the control device 25 based on the detection information of each of the detecting cameras 34 to 38. Thereby, the alignment of the liquid crystal panel P with respect to the bonding cylinder 32 is performed in each bonding position.

對該液晶面板P,由已對準的貼合圓筒32貼合貼合片材F5(片材片FXm),藉此抑制片材片FXm的貼合不均,相對於液晶面板P的片材片FXm的光學軸方向的精度提升,光學顯示設備的色彩及對比提高。 In the liquid crystal panel P, the bonded sheet F5 (sheet sheet FXm) is bonded to the aligned bonding cylinder 32, thereby suppressing uneven bonding of the sheet sheet FXm, and the sheet with respect to the liquid crystal panel P The accuracy of the optical axis direction of the material sheet FXm is improved, and the color and contrast of the optical display device are improved.

在此,構成光學部件片材FX的偏光子薄膜係將例如以二色性色素所染色的PVA薄膜(polyvinyl alcohol film)進行一軸延伸所形成,但是因延伸時的PVA薄膜的厚度不均或二色性色素的染色不均等而起,會有在光學部件片材FX的面內產生光學軸方向的不均的情形。 Here, the polarizing film constituting the optical member sheet FX is formed by stretching a PVA film (polyvinyl alcohol film) dyed with a dichroic dye, for example, but the thickness of the PVA film during stretching is uneven or two. The dyeing of the coloring matter is uneven, and unevenness in the optical axis direction may occur in the plane of the optical member sheet FX.

因此,在本實施形態中,根據預先記憶在記憶裝置24(參照第十圖)的片材片FXm片材片FXm的各部中的光學軸的面內分布的檢査資料,控制裝置25決定液晶面板P相對片材片FXm的貼合位置(相對貼合位置)。接著,各貼合裝置13、15、18係配合該貼合位置,進行液晶面板P相對由光學部件片材FX切出的片材片FXm的對準,將片材片FXm貼合在液晶面板P。 Therefore, in the present embodiment, the control device 25 determines the liquid crystal panel based on the inspection data distributed in the surface of the optical axis in each portion of the sheet piece FXm sheet sheet FXm of the memory device 24 (see FIG. 10). The bonding position (relative bonding position) of P with respect to the sheet piece FXm. Next, each of the bonding apparatuses 13, 15, and 18 is attached to the bonding position, and the liquid crystal panel P is aligned with the sheet piece FXm cut out by the optical member sheet FX, and the sheet piece FXm is bonded to the liquid crystal panel. P.

片材片FXm相對液晶面板P的貼合位置(相對貼合位置)的決定方法係例如第十二圖所示。 The method of determining the bonding position (relative bonding position) of the sheet piece FXm with respect to the liquid crystal panel P is as shown in FIG.

首先,如第十二A圖所示,在光學部件片材FX的寬幅方向設定複數檢査點CP,在各檢査點CP,檢測光學部件片材FX的光學軸的方向。檢測光學軸的時序可為原材料捲R1製造時,亦可為由原材料捲R1放捲光學片材FX至半切割為止的期間。光學部件片材FX的光學軸方向的資料係與光 學部件片材FX的位置(光學部件片材FX的長邊方向的位置及寬幅方向的位置)產生關連地被記憶在記憶裝置24(參照第十一圖)。 First, as shown in FIG. 12A, the plurality of inspection points CP are set in the wide direction of the optical member sheet FX, and the direction of the optical axis of the optical member sheet FX is detected at each inspection point CP. The timing of detecting the optical axis may be a period in which the raw material roll R1 is manufactured, or may be a period from the unwinding of the optical sheet FX by the raw material roll R1 to half cut. Optical component sheet FX optical axis direction data and light The position of the member sheet FX (the position in the longitudinal direction of the optical member sheet FX and the position in the wide direction) is stored in association with the memory device 24 (see FIG. 11).

控制裝置25係由記憶裝置24(參照第十一圖)取得各檢査點CP的光學軸的資料(光學軸的面內分布的檢査資料),檢測切出片材片FXm的部分的光學部件片材FX(藉由切口線CL所被區劃的區域)的平均光學軸的方向。 In the control device 25, the data of the optical axis of each of the inspection points CP (inspection data of the in-plane distribution of the optical axis) is acquired by the memory device 24 (see the eleventh drawing), and the optical component piece of the portion where the sheet piece FXm is cut out is detected. The direction of the average optical axis of the material FX (the area defined by the slit line CL).

例如第十二B圖所示,按每個檢査點CP檢測光學軸的方向與光學片材FX的邊線EL所成的角度(偏移角),將前述偏移角之中最大的角度(最大偏移角)設為θ max,最小的角度(最小偏移角)設為θ min時,將最大偏移角θ max與最小偏移角θ min的平均值θ mid(=(θ max+θ min)/2)作為平均偏移角來進行檢測。接著,相對光學片材FXm的邊線EL,將形成平均偏移角θ mid的方向作為光學片材FXm的平均光學軸的方向來進行檢測。其中,前述偏移角係例如將相對於片材片FXm的邊線EL繞左轉的方向設為正,將繞右轉的方向設為負來進行算出。 For example, as shown in FIG. 12B, the angle (offset angle) between the direction of the optical axis and the edge line EL of the optical sheet FX is detected for each inspection point CP, and the largest angle among the aforementioned offset angles is maximized (maximum angle When the offset angle is set to θ max and the minimum angle (minimum offset angle) is θ min , the average value of the maximum offset angle θ max and the minimum offset angle θ min is θ mid (=(θ max + θ Min)/2) is detected as the average offset angle. Next, the direction in which the average offset angle θ mid is formed is detected as the direction of the average optical axis of the optical sheet FXm with respect to the side line EL of the optical sheet FXm. In the above-described offset angle, for example, the direction in which the side line EL of the sheet piece FXm is rotated to the left is made positive, and the direction in which the right turn is made negative is calculated.

接著,以上述方法所被檢測到的光學部件片材FX的平均光學軸的方向,以相對於液晶面板P的顯示區域P4的長邊或短邊形成所希望的角度的方式,決定片材片FXm對液晶面板P的貼合位置(相對貼合位置)。例如,若依設計規格被設定為光學部件F1X的光學軸的方向相對於顯示區域P4的長邊或短邊形成90°的方向時,以光學部件片材FX的平均光學軸的方向相對於顯示區域P4的長邊或短邊形成90°的方式,片材片FXm被貼合在液晶面板P。 Next, the direction of the average optical axis of the optical member sheet FX detected by the above method determines the sheet piece so as to form a desired angle with respect to the long side or the short side of the display area P4 of the liquid crystal panel P. The position where the FXm is attached to the liquid crystal panel P (relatively attached position). For example, when the direction of the optical axis of the optical member F1X is set to a direction of 90° with respect to the long side or the short side of the display region P4 according to the design specification, the direction of the average optical axis of the optical member sheet FX is relative to the display. The long side or the short side of the region P4 is formed at 90°, and the sheet piece FXm is bonded to the liquid crystal panel P.

前述切斷裝置51、52係以攝影機等檢測手段來檢測液晶面板 P的顯示區域P4的外周緣,將被貼合在液晶面板P的片材片FXm沿著顯示區域P4的外周緣而切斷成無端狀。顯示區域P4的外周緣係藉由對液晶面板P的端部、被設在液晶面板P的對準標記、或被設在顯示區域P4的黑矩陣的最外緣等進行攝像來予以檢測。在顯示區域P4的外側,設有配置接合液晶面板P的第一及第二基板的密封劑等的預定寬幅的邊框部G(參照第三圖),在該邊框部G的寬幅內,進行藉由切斷裝置51、52所為之片材片FXm的切斷。 The cutting devices 51 and 52 detect a liquid crystal panel by means of a detecting means such as a camera. The outer peripheral edge of the display region P4 of P is cut into an endless shape along the outer peripheral edge of the display region P4 by the sheet piece FXm bonded to the liquid crystal panel P. The outer periphery of the display region P4 is detected by imaging an end portion of the liquid crystal panel P, an alignment mark provided on the liquid crystal panel P, or an outermost edge of a black matrix provided in the display region P4. On the outer side of the display region P4, a predetermined wide frame portion G (see the third drawing) in which a sealant for bonding the first and second substrates of the liquid crystal panel P is disposed is provided, and within the width of the frame portion G, The cutting of the sheet piece FXm by the cutting devices 51 and 52 is performed.

其中,光學部件片材FX的面內的平均光學軸的方向的檢測方法並非限定於上述方法。例如,由在光學部件片材FX的寬幅方向所設定的複數檢査點CP(參照第十二A圖)之中選擇一或複數檢査點CP,按每個所被選擇的檢査點CP,檢測光學軸的方向與光學部件片材FX的邊緣線EL所成角度(偏移角)。接著,亦可檢測所被選擇的一或複數檢査點CP的光學軸方向的偏移角的平均值作為平均偏移角,檢測將相對光學部件片材FX的邊緣線EL,形成前述平均偏移角的方向作為光學部件片材FX的平均光學軸的方向。 Here, the method of detecting the direction of the average optical axis in the plane of the optical member sheet FX is not limited to the above method. For example, one or a plurality of checkpoints CP are selected from among a plurality of checkpoints CP (refer to FIG. 12A) set in the wide direction of the optical component sheet FX, and optical is detected for each selected checkpoint CP. The direction of the axis is at an angle (offset angle) to the edge line EL of the optical member sheet FX. Next, the average value of the offset angles of the optical axis directions of the selected one or more checkpoints CP may be detected as an average offset angle, and the edge line EL of the opposite optical component sheet FX may be detected to form the aforementioned average shift. The direction of the angle serves as the direction of the average optical axis of the optical member sheet FX.

如以上說明所示,本實施形態之薄膜貼合系統2係在液晶面板P貼合光學部件F1X所成者,具備有:對沿著預定的搬送方向而在生產線上被搬送的複數前述液晶面板P,一邊將比前述液晶面板P的顯示區域P4的短邊為更寬的寬幅的第一光學部件片材F1由原材料捲R1放捲,一邊將前述第一光學部件片材F1以比前述顯示區域P4的長邊為更長的長度進行切割而形成為片材片F1m之後,將前述片材片F1m貼合在前述液晶面板P的一方面的第一貼合裝置13;對在前述生產線上被搬送的複數前述液晶面板P,一邊將比前述液晶面板P的顯示區域P4的長邊為更寬的寬幅的第二或第三光學 部件片材F2、F3由原材料捲R1放捲,一邊將前述第二或第三光學部件片材F2、F3以比前述顯示區域P4的短邊為更長的長度進行切割而形成為片材片F2m、F3m之後,將前述片材片F2m、F3m貼合在前述液晶面板P的另一方面的第二或第三貼合裝置15、18;及由被貼合在前述液晶面板P的前述片材片F1m、片材片F2m、F3m,將被配置在與前述顯示區域P4相對向的部分的外側的剩餘部分切離,形成與前述顯示區域P4相對應的大小的光學部件F1X、F2X、F3X的切斷裝置51、52,液晶面板P係在第一貼合裝置13貼合前述第一片材片F1m時相對前述搬送方向的方向、與在前述第二或第三貼合裝置15、18中貼合前述第二或第三片材片F2m、F3m時相對前述搬送方向的方向為相同。 As described above, the film bonding system 2 of the present embodiment is formed by bonding the optical member F1X to the liquid crystal panel P, and includes a plurality of the liquid crystal panels that are transported on the production line along a predetermined transport direction. P, while the first optical member sheet F1 having a wider width than the short side of the display region P4 of the liquid crystal panel P is unwound from the material roll R1, the first optical member sheet F1 is made larger than the aforementioned After the long side of the display region P4 is cut into a longer length and formed into the sheet piece F1m, the sheet piece F1m is bonded to the first bonding device 13 on the one side of the liquid crystal panel P; a plurality of second or third optical sheets having a wider width than the long side of the display region P4 of the liquid crystal panel P, the plurality of liquid crystal panels P being transported thereon The component sheets F2 and F3 are unwound from the material roll R1, and the second or third optical member sheets F2 and F3 are cut into a sheet length by a length longer than the short side of the display region P4. After F2m and F3m, the sheet sheets F2m and F3m are bonded to the second or third bonding apparatuses 15 and 18 on the other side of the liquid crystal panel P; and the sheet bonded to the liquid crystal panel P The material piece F1m and the sheet pieces F2m and F3m are separated from each other on the outer side of the portion facing the display region P4, and the optical members F1X, F2X, and F3X having the size corresponding to the display region P4 are formed. The cutting devices 51 and 52 and the liquid crystal panel P are in the direction of the transport direction when the first bonding apparatus 13 is bonded to the first sheet piece F1m, and in the second or third bonding apparatus 15 and 18 When the second or third sheet pieces F2m and F3m are bonded to each other, the direction with respect to the conveyance direction is the same.

藉由該構成,與第一實施形態同樣地,在本實施形態中亦在藉由第一貼合裝置13、第二貼合裝置15、及第三貼合裝置18所為之片材片FXm貼合時,不需要改變液晶面板P的方向,因此不需要使液晶面板P回旋的回旋機構,可簡化裝置構成。 According to this configuration, similarly to the first embodiment, in the present embodiment, the sheet FXm attached by the first bonding apparatus 13, the second bonding apparatus 15, and the third bonding apparatus 18 is also attached. In time, it is not necessary to change the direction of the liquid crystal panel P, so that there is no need for a swing mechanism for swirling the liquid crystal panel P, which simplifies the device configuration.

此外,可將光學部件F1X精度佳地設至顯示區域P4的附近,縮窄顯示區域P4外側的邊框部G(參照第三圖)而達成顯示區的擴大及機器的小型化。 Further, the optical member F1X can be accurately placed in the vicinity of the display region P4, and the frame portion G outside the display region P4 can be narrowed (see FIG. 3) to achieve enlargement of the display region and downsizing of the device.

此外,在薄膜貼合系統2中,第一切斷裝置51及第二切斷裝置52為雷射切割器,第一切斷裝置51及第二切斷裝置52係與同一雷射輸出裝置53相連接,亦可由雷射輸出裝置53所被輸出的雷射被分歧為第一切斷裝置51及第二切斷裝置52來予以供給。此時,與在第一切斷裝置51與第二切斷裝置52的各個連接個別的雷射輸出裝置的情形相比,可達成光學顯示 設備之生產系統的小型化。 Further, in the film bonding system 2, the first cutting device 51 and the second cutting device 52 are laser cutters, and the first cutting device 51 and the second cutting device 52 are the same laser output device 53. The lasers outputted by the laser output device 53 may be branched and supplied to the first cutting device 51 and the second cutting device 52. At this time, optical display can be achieved as compared with the case where the individual laser output devices are connected to each of the first cutting device 51 and the second cutting device 52. The miniaturization of the production system of the equipment.

此外,在上述實施形態中,係例示具備有第二貼合裝置15及第三貼合裝置18作為另一面側貼合裝置的情形,惟並非限定於此,亦可配置複數在液晶面板P的顯示面側貼合光學部件F1X或片材片FXm的一面側貼合裝置。 In addition, in the above-described embodiment, the second bonding device 15 and the third bonding device 18 are provided as the other surface bonding device. However, the present invention is not limited thereto, and a plurality of liquid crystal panels P may be disposed. A one-side bonding device that bonds the optical member F1X or the sheet piece FXm on the display side.

其中,片材片FXm的剩餘部分的大小(超出於液晶面板P的外側的部分的大小)係按照液晶面板P的尺寸作適當設定。例如,若將片材片FXm適用在5吋~10吋的中小型尺寸的液晶面板P時,在片材片FXm的各邊,將片材片FXm的一邊與液晶面板P的一邊之間的間隔設定為2mm~5mm的範圍的長度。 The size of the remaining portion of the sheet piece FXm (the size of the portion beyond the outer side of the liquid crystal panel P) is appropriately set in accordance with the size of the liquid crystal panel P. For example, when the sheet piece FXm is applied to a small-sized liquid crystal panel P of 5 吋 10 吋, between the side of the sheet piece FXm and the side of the liquid crystal panel P on each side of the sheet piece FXm. The interval is set to a length in the range of 2 mm to 5 mm.

以下,參照第十三圖~第十五圖,說明本發明之第三實施形態之薄膜貼合系統。其中,在第十三圖~第十五圖中係為方便起見,省略第二片材片F2m的圖示。在本實施形態中,與在上述實施形態中所說明的薄膜貼合系統2為相同的構成係標註相同符號,且省略詳細說明。其中,本實施形態中的光學部件F1X係藉由由被貼合在液晶面板P的片材片FXm,將該貼合面的外側的剩餘部分切離而形成。 Hereinafter, a film bonding system according to a third embodiment of the present invention will be described with reference to the thirteenth to fifteenth drawings. Here, in the thirteenth to fifteenth drawings, the illustration of the second sheet piece F2m is omitted for the sake of convenience. In the present embodiment, the same components as those of the film bonding system 2 described in the above embodiment are denoted by the same reference numerals, and detailed description thereof will be omitted. In the optical member F1X of the present embodiment, the remaining portion of the outer side of the bonding surface is formed by the sheet piece FXm bonded to the liquid crystal panel P.

本實施形態之薄膜貼合系統係具備有第一檢測裝置91(參照第十四圖)。第一檢測裝置91係被設在比第一貼合位置7b更為面板搬送下游側。第一檢測裝置91係檢測液晶面板P與第一片材片F1m的貼合面(以下有時稱為第一貼合面)的端緣。 The film bonding system of the present embodiment is provided with a first detecting device 91 (see FIG. 14). The first detecting device 91 is provided on the downstream side of the panel transporting than the first bonding position 7b. The first detecting device 91 detects the edge of the bonding surface of the liquid crystal panel P and the first sheet piece F1m (hereinafter sometimes referred to as a first bonding surface).

第一檢測裝置91係例如第十三圖所示,在被設置在次輸送器7的搬送路徑上的4部位的檢査區域CA,檢測第一貼合面SA1的端緣ED(貼 合面的外周緣)。各檢査區域CA係被配置在與具有矩形形狀的第一貼合面SA1的4個角部相對應的位置。端緣ED係按每個在生產線上被搬送的液晶面板P予以檢測。藉由第一檢測裝置91所被檢測到的端緣ED的資料係被記憶在記憶裝置24(參照第十圖)。 The first detecting device 91 detects the edge ED of the first bonding surface SA1 in the inspection area CA of the four locations provided on the transport path of the secondary conveyor 7, as shown in the thirteenth figure. The outer circumference of the joint). Each of the inspection regions CA is disposed at a position corresponding to the four corner portions of the first bonding surface SA1 having a rectangular shape. The edge ED is detected for each liquid crystal panel P that is transported on the production line. The data of the edge ED detected by the first detecting means 91 is stored in the memory device 24 (refer to the tenth figure).

其中,檢査區域CA的配置位置並非侷限於此。例如,亦可各檢査區域CA被配置在與第一貼合面SA1的各邊的一部分(例如各邊的中央部)相對應的位置。 The configuration position of the inspection area CA is not limited thereto. For example, each inspection area CA may be disposed at a position corresponding to a part of each side of the first bonding surface SA1 (for example, a central portion of each side).

第十四圖係第一檢測裝置91的示意圖。 The fourteenth diagram is a schematic view of the first detecting device 91.

如第十四圖所示,第一檢測裝置91係具備有:照明端緣ED的照明光源94;及相對於第一貼合面SA1的法線方向,以比端緣ED更為第一貼合面SA1的內側呈傾斜的姿勢予以配置,由第一光學部件貼合體PA1之貼合第一片材片F1m之側,對端緣ED的畫像進行攝像的攝像裝置93。 As shown in FIG. 14, the first detecting device 91 is provided with an illumination light source 94 having an illumination edge ED; and a first alignment with respect to the normal direction of the first bonding surface SA1 The inner side of the joint surface SA1 is disposed in an inclined posture, and the image pickup device 93 that images the image of the end edge ED is bonded to the side of the first sheet member F1m by the first optical member bonding body PA1.

照明光源94與攝像裝置93係分別被配置在第十三圖中所示之4部位的檢査區域CA(與第一貼合面SA1的4個角部相對應的位置)。 The illumination light source 94 and the imaging device 93 are respectively disposed in the inspection area CA (the position corresponding to the four corners of the first bonding surface SA1) of the four locations shown in the thirteenth drawing.

第一貼合面SA1的法線與攝像裝置93的攝像面93a的法線所成的角度θ(以下稱為攝像裝置93的傾斜角度θ)較佳為以面板分斷時的偏移或毛邊等不會進入至攝像裝置93的攝像視野內的方式進行設定。例如,若第一基板P1的端面比第二基板P2的端面更朝外側偏移時,攝像裝置93的傾斜角度θ係以第一基板P1的端緣不會進入至攝像裝置93的攝像視野內的方式進行設定。 The angle θ between the normal line of the first bonding surface SA1 and the normal line of the imaging surface 93a of the imaging device 93 (hereinafter referred to as the inclination angle θ of the imaging device 93) is preferably an offset or a burr when the panel is broken. The setting is performed so as not to enter the imaging field of view of the imaging device 93. For example, when the end surface of the first substrate P1 is shifted outward from the end surface of the second substrate P2, the inclination angle θ of the imaging device 93 does not enter the imaging field of the imaging device 93 at the edge of the first substrate P1. The way to set.

攝像裝置93的傾斜角度θ較佳為設定為適合於第一貼合面SA1與攝像裝置93的攝像面93a的中心之間的距離H(以下稱為攝像裝置93 的高度H)。例如,若攝像裝置93的高度H為50mm以上、100mm以下時,攝像裝置93的傾斜角度θ較佳為被設定在5°以上、20°以下的範圍的角度。但是,若在經驗上得知偏移量時,可根據該偏移量來求出攝像裝置93的高度H及攝像裝置93的傾斜角度θ。在本實施形態中,攝像裝置93的高度H被設定為78mm、攝像裝置93的傾斜角度θ被設定為10°。 The inclination angle θ of the imaging device 93 is preferably set to a distance H between the first bonding surface SA1 and the center of the imaging surface 93a of the imaging device 93 (hereinafter referred to as an imaging device 93). Height H). For example, when the height H of the imaging device 93 is 50 mm or more and 100 mm or less, the inclination angle θ of the imaging device 93 is preferably set to an angle within a range of 5° or more and 20° or less. However, when the offset amount is empirically known, the height H of the imaging device 93 and the inclination angle θ of the imaging device 93 can be obtained from the offset amount. In the present embodiment, the height H of the imaging device 93 is set to 78 mm, and the inclination angle θ of the imaging device 93 is set to 10°.

照明光源94及攝像裝置93係被固定配置在各檢査區域CA。 The illumination light source 94 and the imaging device 93 are fixedly arranged in each of the inspection areas CA.

其中,照明光源94與攝像裝置93亦可沿著第一貼合面SA1的端緣ED移動地作配置。此時,若照明光源94與攝像裝置93分別各設有1個即可。此外,藉此,可使照明光源94及攝像裝置93,移動至易於攝像第一貼合面SA1的端緣ED的位置。 The illumination source 94 and the imaging device 93 may also be arranged to move along the edge ED of the first bonding surface SA1. In this case, one of the illumination light source 94 and the imaging device 93 may be provided separately. Further, by this, the illumination light source 94 and the imaging device 93 can be moved to a position where the edge ED of the first bonding surface SA1 can be easily imaged.

照明光源94係被配置在與第一光學部件貼合體PA1之貼合有第一片材片F1m之側為相反側。照明光源94係相對於第一貼合面SA1的法線方向,以比端緣ED更朝第一貼合面SA1的外側呈傾斜的姿勢予以配置。 在本實施形態中,照明光源94的光軸與攝像裝置93的攝像面93a的法線呈平行。 The illumination light source 94 is disposed on the opposite side to the side of the first optical member bonding body PA1 to which the first sheet piece F1m is bonded. The illumination light source 94 is disposed to be inclined toward the outer side of the first bonding surface SA1 with respect to the normal direction of the first bonding surface SA1. In the present embodiment, the optical axis of the illumination light source 94 is parallel to the normal line of the imaging surface 93a of the imaging device 93.

其中,照明光源亦可被配置在第一光學部件貼合體PA1之貼合有第一片材片F1m之側。 The illumination source may be disposed on the side of the first optical member bonding body PA1 to which the first sheet piece F1m is bonded.

此外,亦可照明光源94的光軸與攝像裝置93的攝像面93a的法線稍微斜向交叉。 Further, the optical axis of the illumination light source 94 may be slightly obliquely intersected with the normal line of the imaging surface 93a of the imaging device 93.

此外,如第十五圖所示,攝像裝置93及照明光源94的各個亦可被配置在沿著第一貼合面SA1的法線方向而與端緣ED相重疊的位置。第一貼合面SA1與攝像裝置93的攝像面93a的中心之間的距離H1(以下稱為攝 像裝置93的高度H1)較佳為被設定在易於檢測第一貼合面SA1的端緣ED的位置。例如,攝像裝置93的高度H1較佳為被設定在50mm以上、150mm以下的範圍。 Further, as shown in the fifteenth diagram, each of the imaging device 93 and the illumination light source 94 may be disposed at a position overlapping the edge ED along the normal direction of the first bonding surface SA1. The distance H1 between the first bonding surface SA1 and the center of the imaging surface 93a of the imaging device 93 (hereinafter referred to as photo The height H1) of the image forming device 93 is preferably set at a position where the edge ED of the first bonding surface SA1 is easily detected. For example, the height H1 of the imaging device 93 is preferably set in a range of 50 mm or more and 150 mm or less.

第一片材片F1m的切割位置係根據第一貼合面SA1的端緣ED的檢測結果予以調整。控制裝置25(參照第十圖)係取得被記憶在記憶裝置24(參照第十圖)的第一貼合面SA1的端緣ED的資料,以成為第一光學部件F11不會超出於液晶面板P的外側(第一貼合面SA1的外側)的大小的方式決定第一片材片F1m的切割位置。第一切斷裝置51係在藉由控制裝置25所被決定的切割位置中將第一片材片F1m切斷。 The cutting position of the first sheet piece F1m is adjusted based on the detection result of the end edge ED of the first bonding surface SA1. The control device 25 (see FIG. 10) acquires data of the edge ED of the first bonding surface SA1 stored in the memory device 24 (see FIG. 10) so that the first optical member F11 does not exceed the liquid crystal panel. The cutting position of the first sheet piece F1m is determined in such a manner that the outer side of the P (the outer side of the first bonding surface SA1) is large. The first cutting device 51 cuts the first sheet piece F1m in the cutting position determined by the control device 25.

返回至第十圖及第十一圖,第一切斷裝置51係被設在比第一檢測裝置91更為面板搬送下游側。第一切斷裝置51係將被配置在與第一貼合面SA1相對應的部分的外側的剩餘部分由被貼合在液晶面板P的第一片材片F1m切離,形成由第一光學部件片材F1所成之第一光學部件F11,作為與第一貼合面SA1相對應的大小的光學部件。 Returning to the tenth and eleventh diagrams, the first cutting device 51 is provided on the downstream side of the panel transporting than the first detecting device 91. The first cutting device 51 cuts off the remaining portion disposed on the outer side of the portion corresponding to the first bonding surface SA1 by the first sheet piece F1m bonded to the liquid crystal panel P, and is formed by the first optical The first optical member F11 formed by the component sheet F1 is an optical member having a size corresponding to the first bonding surface SA1.

在此,「與第一貼合面SA1相對應的大小」係表示顯示區域P4的大小以上、液晶面板P的外形狀(俯視下的輪廓形狀)的大小以下的大小,而且避開電氣零件安裝部等功能部分的區域的大小。在本實施形態中,為第二基板P2的外形狀的大小。 Here, the "size corresponding to the first bonding surface SA1" indicates the size of the display region P4 or more and the size of the outer shape of the liquid crystal panel P (the contour shape in a plan view), and is smaller than the size of the electrical component. The size of the area of the functional part. In the present embodiment, it is the size of the outer shape of the second substrate P2.

藉由第一切斷裝置51,第一片材片F1m的剩餘部分由第一光學部件貼合體PA1被切離,藉此形成在液晶面板P的表背其中一面貼合第一光學部件F11而成的第二光學部件貼合體PA2。此時,第二光學部件貼合體PA2、及與第一貼合面SA1相對應的部分(第一光學部件F11)被切取,殘 留成框狀的第一片材片F1m的剩餘部分被分離。由第一片材片FX1被切離的剩餘部分係藉由省略圖示的剝離裝置而由液晶面板P被剝離且回收。 By the first cutting device 51, the remaining portion of the first sheet member F1m is cut away from the first optical member bonding body PA1, whereby the first optical member F11 is attached to one of the front and back sides of the liquid crystal panel P. The resulting second optical component is bonded to the body PA2. At this time, the second optical member bonding body PA2 and the portion corresponding to the first bonding surface SA1 (the first optical member F11) are cut and removed. The remaining portion of the first sheet piece F1m which is left in a frame shape is separated. The remaining portion cut away from the first sheet piece FX1 is peeled off and collected by the liquid crystal panel P by a peeling device (not shown).

在此,「與第一貼合面SA1相對應的部分」係表示顯示區域P4的大小以上、液晶面板P的外形狀的大小以下的區域,而且為避開電氣零件安裝部等功能部分的區域。在本實施形態中,在俯視矩形狀的液晶面板P中的四邊,沿著液晶面板P的外周緣,將剩餘部分進行雷射切割。例如,若與第一貼合面SA1相對應的部分為CF基板的貼合面時,由於沒有相當於前述功能部分的部分,因此在液晶面板P的四邊,沿著液晶面板P的外周緣予以切割。 Here, the "portion corresponding to the first bonding surface SA1" is a region having a size equal to or larger than the size of the display region P4 and the outer shape of the liquid crystal panel P, and is a region that avoids a functional portion such as an electric component mounting portion. . In the present embodiment, the remaining portions are subjected to laser cutting along the outer periphery of the liquid crystal panel P on the four sides of the rectangular liquid crystal panel P in plan view. For example, when the portion corresponding to the first bonding surface SA1 is the bonding surface of the CF substrate, since there is no portion corresponding to the functional portion, the liquid crystal panel P is provided along the outer periphery of the liquid crystal panel P along the outer periphery of the liquid crystal panel P. Cutting.

此外,薄膜貼合系統係具備有第二檢測裝置92(參照第十四圖)。第二檢測裝置92係設在比第三貼合位置7d更為面板搬送下游側。第二檢測裝置92係檢測液晶面板P與第二片材片F2m的貼合面(以下有時稱為第二貼合面)的端緣。藉由第二檢測裝置92所被檢測到的端緣的資料係被記憶在記憶裝置(參照第十圖)。 Further, the film bonding system is provided with a second detecting device 92 (refer to Fig. 14). The second detecting device 92 is provided on the downstream side of the panel transporting than the third bonding position 7d. The second detecting device 92 detects the edge of the bonding surface of the liquid crystal panel P and the second sheet piece F2m (hereinafter sometimes referred to as a second bonding surface). The data of the edge detected by the second detecting means 92 is stored in the memory means (refer to the tenth figure).

第二片材片F2m的切割位置係根據第二貼合面的端緣的檢測結果予以調整。控制裝置25(參照第十圖)係取得被記憶在記憶裝置24(參照第十圖)的第二貼合面的端緣的資料,以第二光學部件F12成為不會超出於液晶面板P的外側(第二貼合面的外側)的大小的方式決定第二片材片F2m的切割位置。第二切斷裝置52係在藉由控制裝置25所被決定的切割位置切斷第二片材片F2m。 The cutting position of the second sheet piece F2m is adjusted according to the detection result of the edge of the second bonding surface. The control device 25 (see FIG. 10) acquires data of the edge of the second bonding surface that is stored in the memory device 24 (see FIG. 10), so that the second optical member F12 does not exceed the liquid crystal panel P. The size of the outer side (the outer side of the second bonding surface) determines the cutting position of the second sheet piece F2m. The second cutting device 52 cuts the second sheet piece F2m at the cutting position determined by the control device 25.

第二切斷裝置52係被設在比第二檢測裝置92更為面板搬送下游側。第二切斷裝置52係由被貼合在液晶面板P的第二片材片F2m及第三 片材片F3m的各個,將被配置在與第二貼合面相對應的部分的外側的剩餘部分總括切離,將由第二光學部件片材F2所成的第二光學部件F12、及由第三光學部件片材F3所成的第三光學部件F13,形成為與第二貼合面相對應的大小的光學部件。 The second cutting device 52 is provided on the downstream side of the panel conveyance than the second detecting device 92. The second cutting device 52 is composed of a second sheet piece F2m and a third which are attached to the liquid crystal panel P. Each of the sheet pieces F3m is collectively cut away from the remaining portion of the portion corresponding to the second bonding surface, the second optical member F12 formed by the second optical member sheet F2, and the third portion The third optical member F13 formed of the optical member sheet F3 is formed into an optical member having a size corresponding to the second bonding surface.

在此,「與第二貼合面相對應的大小」係表示顯示區域P4的大小以上、液晶面板P的外形狀(俯視下的輪廓形狀)的大小以下的大小,而且為避開電氣零件安裝部等功能部分的區域的大小。 Here, the "size corresponding to the second bonding surface" indicates a size equal to or larger than the size of the display region P4 and the outer shape of the liquid crystal panel P (the outline shape in a plan view), and the electrical component mounting portion is avoided. The size of the area of the functional part.

在將第二片材片F2m與第三片材片F3m貼合在液晶面板P之後總括進行切割,藉此第二光學部件F12與第三光學部件F13的位置偏移消除,而可得配合第二貼合面的外周緣形狀的第二光學部件F12及第三光學部件F13。此外,第二片材片F2m與第三片材片F3m的切斷工序亦被簡化。 After the second sheet piece F2m and the third sheet piece F3m are attached to the liquid crystal panel P, the cutting is collectively performed, whereby the positional deviation of the second optical member F12 and the third optical member F13 is eliminated, and The second optical member F12 and the third optical member F13 having the outer peripheral shape of the second bonding surface. Further, the cutting process of the second sheet piece F2m and the third sheet piece F3m is also simplified.

藉由第二切斷裝置52,第二片材片F2m及第三片材片F3m的剩餘部分由第四光學部件貼合體PA4被切離,藉此形成在液晶面板P的表背另一面貼合第三光學部件F13,而且在液晶面板P的表背其中一面貼合第二光學部件F12及第三光學部件F13而成的第五光學部件貼合體PA5。此時,第五光學部件貼合體PA5、及與第二貼合面相對應的部分(各光學部件F12、F13)被切取,殘留成框狀的各片材片F2m、F3m的剩餘部分被分離。由第二片材片F2m及第三片材片F3m被切離的剩餘部分係藉由省略圖示的剝離裝置而由液晶面板P被剝離且回收。 By the second cutting device 52, the remaining portions of the second sheet piece F2m and the third sheet piece F3m are cut away from the fourth optical member bonding body PA4, thereby being formed on the other side of the front and back of the liquid crystal panel P. The fifth optical member bonding body PA5 in which the second optical member F12 and the third optical member F13 are bonded to one surface of the front and back surfaces of the liquid crystal panel P is bonded to the third optical member F13. At this time, the fifth optical member bonding body PA5 and the portion corresponding to the second bonding surface (each optical member F12, F13) are cut out, and the remaining portions of the respective sheet pieces F2m and F3m remaining in the frame shape are separated. The remaining portion cut away from the second sheet piece F2m and the third sheet piece F3m is peeled off and collected by the liquid crystal panel P by a peeling device (not shown).

在此,「與第二貼合面相對應的部分」係表示顯示區域P4的大小以上、液晶面板P的外形狀的大小以下的區域,而且為避免電氣零件安裝部等功能部分的區域。在本實施形態中,在俯視矩形狀的液晶面板P中除 了前述功能部分以外的三邊,沿著液晶面板P的外周緣,將剩餘部分進行雷射切割,在相當於前述功能部分的一邊,在由液晶面板P的外周緣適當進入至顯示區域P4側的位置,將剩餘部分進行雷射切割。例如,若與第二貼合面相對應的部分為TFT基板的貼合面,在相當於前述功能部分的一邊,係以除去前述功能部分的方式,由液晶面板P的外周緣,在顯示區域P4側偏移預定量的位置予以切割。 Here, the "portion corresponding to the second bonding surface" is a region having a size equal to or larger than the size of the display region P4 and the outer shape of the liquid crystal panel P, and is a region for avoiding a functional portion such as an electric component mounting portion. In the present embodiment, in addition to the rectangular liquid crystal panel P in plan view The three sides other than the above-described functional portion are subjected to laser cutting along the outer peripheral edge of the liquid crystal panel P, and appropriately enter the display region P4 side from the outer periphery of the liquid crystal panel P on the side corresponding to the functional portion. Position and laser cut the rest. For example, the portion corresponding to the second bonding surface is a bonding surface of the TFT substrate, and the outer peripheral edge of the liquid crystal panel P is displayed on the display region P4 so as to remove the functional portion on the side corresponding to the functional portion. The side is offset by a predetermined amount of position.

其中,並非侷限於在液晶面板P中包含前述功能部分的區域(例如液晶面板P全體)貼合片材片。例如,亦可預先在液晶面板P中避開前述功能部分的區域貼合片材片,之後,在俯視矩形狀的液晶面板P中除了前述功能部分以外的三邊,沿著液晶面板P的外周緣,將剩餘部分進行雷射切割。 However, the sheet sheet is not limited to the region in which the functional portion is included in the liquid crystal panel P (for example, the entire liquid crystal panel P). For example, the liquid crystal panel P may be bonded to the region of the functional portion in advance, and then the three sides of the rectangular liquid crystal panel P except the aforementioned functional portion may be along the outer periphery of the liquid crystal panel P. Edge, the remaining part is laser cut.

在本實施形態中,第一切斷裝置51係沿著攝像裝置93所攝像到的液晶面板P與第一片材片F1m的貼合面(第一貼合面SA1)的外周緣,將第一片材片F1m切斷。第二切斷裝置52係沿著攝像裝置93所攝像到的液晶面板P與第二片材片F2m的貼合面(第二貼合面)的外周緣,將第二片材片F2m及第三片材片F3m的各個切斷。 In the present embodiment, the first cutting device 51 is along the outer periphery of the bonding surface (first bonding surface SA1) of the liquid crystal panel P and the first sheet piece F1m imaged by the imaging device 93. A piece of material F1m is cut. The second cutting device 52 is along the outer periphery of the bonding surface (second bonding surface) of the liquid crystal panel P and the second sheet piece F2m imaged by the imaging device 93, and the second sheet F2m and the second sheet Each of the three sheet pieces F3m is cut.

如以上說明所示,藉由本實施形態之薄膜貼合系統,在將大於顯示區域P4的片材片FXm貼合在液晶面板P之後,檢測貼合有片材片FXm的液晶面板P與片材片FXm的貼合面的外周緣,將被配置在與貼合面相對應的部分的外側的剩餘部分,由被貼合在液晶面板P的片材片FXm切離,藉此可在液晶面板P的面上形成與貼合面相對應的尺寸的光學部件F1X。藉此,可將光學部件F1X精度佳地設至顯示區域P4的附近,可縮窄顯示區域P4外側 的邊框部G而達成顯示區的擴大及機器的小型化。 As described above, in the film bonding system of the present embodiment, after the sheet piece FXm larger than the display region P4 is bonded to the liquid crystal panel P, the liquid crystal panel P and the sheet to which the sheet piece FXm is bonded are detected. The outer peripheral edge of the bonding surface of the sheet FXm is separated from the remaining portion of the portion corresponding to the bonding surface by the sheet piece FXm bonded to the liquid crystal panel P, whereby the liquid crystal panel P can be separated. An optical member F1X having a size corresponding to the bonding surface is formed on the surface. Thereby, the optical member F1X can be accurately set to the vicinity of the display region P4, and the outside of the display region P4 can be narrowed. In the frame portion G, the display area is enlarged and the size of the machine is reduced.

其中,在上述實施形態之薄膜貼合系統中,使用檢測裝置,按複數的每個液晶面板P檢測貼合面的外周緣,根據所檢測到的外周緣,按各個的液晶面板P設定所貼合的片材片的切斷位置。藉此,可未取決於液晶面板P或片材片的大小的個別差異地將所希望大小的光學部件切離,因此可消除因液晶面板P或片材片的大小的個別差異所造成的品質不均,而可縮小顯示區域周邊的邊框部而達成顯示區的擴大及機器的小型化。 In the film bonding system of the above-described embodiment, the outer peripheral edge of the bonding surface is detected for each of the plurality of liquid crystal panels P by using the detecting device, and the liquid crystal panel P is set for each of the detected outer peripheral edges. The cut position of the combined sheet piece. Thereby, the optical member of a desired size can be cut away without depending on the individual difference in the size of the liquid crystal panel P or the sheet piece, so that the quality due to the individual difference in the size of the liquid crystal panel P or the sheet piece can be eliminated. The unevenness is achieved, and the frame portion around the display area can be reduced to achieve enlargement of the display area and miniaturization of the device.

以上說明本發明之較佳實施形態,惟該等係本發明之例示者,應理解並不應考慮為作限定者。追加、省略、置換、及其他變更係可在未脫離本發明之範圍內進行。因此,本發明係藉由申請專利範圍予以限制,而非應視為藉由前述說明而予以限定。 The preferred embodiments of the present invention are described above, but it should be understood that these are not intended to be limiting. Additions, omissions, substitutions, and other modifications can be made without departing from the scope of the invention. Accordingly, the invention is intended to be limited by the scope of the claims

1‧‧‧薄膜貼合系統(光學顯示設備之生產系統) 1‧‧‧Film bonding system (production system for optical display devices)

5‧‧‧搬入用輸送器 5‧‧‧Loading conveyor

5a‧‧‧基板搬入位置 5a‧‧‧Substrate loading position

6‧‧‧搬出用輸送器 6‧‧‧Transporting conveyor

6a‧‧‧基板搬出位置 6a‧‧‧Substrate removal position

7‧‧‧次輸送器 7‧‧‧ times conveyor

7a‧‧‧開始位置 7a‧‧‧ starting position

7b‧‧‧第一貼合位置 7b‧‧‧First fit position

7c‧‧‧第二貼合位置 7c‧‧‧Second fitting position

7d‧‧‧第三貼合位置 7d‧‧‧ third fit position

7f‧‧‧終點位置 7f‧‧‧End position

8‧‧‧第一搬送裝置 8‧‧‧First transport device

9‧‧‧第二搬送裝置 9‧‧‧Second transport device

10‧‧‧洗淨裝置 10‧‧‧cleaning device

13‧‧‧第一貼合裝置(一面側貼合裝置) 13‧‧‧First laminating device (one side side fitting device)

15‧‧‧第二貼合裝置(另一面側貼合裝置) 15‧‧‧Second laminating device (other side fitting device)

18‧‧‧第三貼合裝置(另一面側貼合裝置) 18‧‧‧ Third bonding device (other side bonding device)

19‧‧‧檢査裝置 19‧‧‧Checking device

21‧‧‧第一薄膜剝離裝置 21‧‧‧First film stripping device

22‧‧‧第二薄膜剝離裝置 22‧‧‧Second film stripping device

23‧‧‧第三薄膜剝離裝置 23‧‧‧ Third film stripping device

25‧‧‧控制裝置(位置補正部) 25‧‧‧Control device (position correction unit)

32‧‧‧貼合圓筒 32‧‧‧ fitting cylinder

41‧‧‧貼合載台 41‧‧‧Fixed stage

61‧‧‧第三搬送裝置 61‧‧‧ Third transport device

62‧‧‧第四搬送裝置 62‧‧‧fourth conveying device

63‧‧‧第五搬送裝置 63‧‧‧ fifth transport device

P‧‧‧液晶面板(光學顯示零件) P‧‧‧LCD panel (optical display parts)

F1‧‧‧第一光學部件片材(光學部件片材) F1‧‧‧First optical component sheet (optical component sheet)

F2‧‧‧第二光學部件片材(光學部件片材) F2‧‧‧Second optical component sheet (optical component sheet)

F3‧‧‧第三光學部件片材(光學部件片材) F3‧‧‧The third optical component sheet (optical component sheet)

Claims (11)

一種光學顯示設備之生產系統,其係在光學顯示零件的兩面貼合光學部件而成之光學顯示設備之生產系統,其特徵為:具備有:一面側貼合裝置,其係對沿著預定的搬送方向而在生產線上被搬送的複數前述光學顯示零件,一邊將與前述光學顯示零件的顯示區域的短邊相對應的寬幅的帶狀的第一光學部件片材由第一原材料捲放捲,一邊將前述第一光學部件片材以與前述顯示區域的長邊相對應的長度進行切割而形成為第一前述光學部件之後,將前述第一光學部件貼合在前述光學顯示零件的一方面;及另一面側貼合裝置,其係對在前述生產線上被搬送的複數前述光學顯示零件,一邊將與前述光學顯示零件的顯示區域的長邊相對應的寬幅的帶狀的第二光學部件片材由第二原材料捲放捲,一邊將前述第二光學部件片材以與前述顯示區域的短邊相對應的長度進行切割而形成為第二前述光學部件之後,將前述第二光學部件貼合在前述光學顯示零件的另一方面,前述光學顯示零件係在前述一面側貼合裝置貼合前述光學部件時相對前述搬送方向的方向、與在前述另一面側貼合裝置貼合前述光學部件時相對前述搬送方向的方向為相同。 A production system for an optical display device, which is a production system of an optical display device in which an optical component is bonded to both sides of an optical display component, and is characterized in that: a side-side bonding device is provided, which is paired along a predetermined a plurality of wide strip-shaped first optical member sheets corresponding to the short sides of the display region of the optical display component are unwound from the first raw material roll by the plurality of optical display parts conveyed on the production line in the transport direction After the first optical member sheet is cut into a length corresponding to the long side of the display region to form the first optical member, the first optical member is bonded to the optical display member. And another surface side bonding apparatus for wide-width strip-shaped second optics corresponding to the long side of the display area of the optical display part, for the plurality of optical display parts conveyed on the production line The component sheet is unwound from the second raw material roll, and the second optical component sheet is fed into the length corresponding to the short side of the display area. The second optical member is bonded to the second optical member, and the optical display member is bonded to the optical member when the one surface side bonding device is bonded to the optical member. The direction of the direction is the same as the direction of the transport direction when the optical member is bonded to the other surface side bonding apparatus. 如申請專利範圍第1項之光學顯示設備之生產系統,其中,前述一面側貼合裝置及前述另一面側貼合裝置係前述第一及第二光學部件對前述光學顯示零件的貼合方向之中的任一方被設定為前述搬送方向,另 一方被設定為與前述搬送呈交叉的方向。 The production system of an optical display device according to claim 1, wherein the one-side bonding device and the other-surface bonding device are in a direction in which the first and second optical members are attached to the optical display component. Either one of them is set to the aforementioned transport direction, and One is set to a direction intersecting the above-described conveyance. 如申請專利範圍第1項或第2項之光學顯示設備之生產系統,其中,前述一面側貼合裝置及前述另一面側貼合裝置的至少一方係包含:將黏貼在圓周狀的保持面所保持的前述光學部件貼合在前述光學顯示零件的貼合圓筒。 The production system of an optical display device according to the first or second aspect of the invention, wherein at least one of the one-side bonding device and the other surface-side bonding device includes: a bonding surface to be adhered to the circumferential surface The held optical member is bonded to the bonding cylinder of the optical display part. 如申請專利範圍第1項至第3項中任一項之光學顯示設備之生產系統,其中,前述一面側貼合裝置及前述另一面側貼合裝置的至少一方係具有:檢測被黏貼在前述貼合圓筒的前述光學部件的相對位置的檢測部;及根據前述檢測部的檢測結果,來補正前述貼合圓筒對前述光學顯示零件的位置的位置補正部。 The production system of an optical display device according to any one of the first aspect, wherein the at least one of the one-side bonding device and the other surface-side bonding device has a detection that is adhered to the foregoing a detecting portion that bonds the relative position of the optical member of the cylinder; and a position correcting portion that corrects a position of the bonding cylinder with respect to the optical display component based on a detection result of the detecting portion. 一種光學顯示設備之生產系統,其係在光學顯示零件貼合光學部件而成之光學顯示設備之生產系統,其特徵為:具備有:一面側貼合裝置,其係對在沿著一方向的生產線上被搬送的複數前述光學顯示零件,一邊將比前述光學顯示零件的顯示區域的短邊的長度為更寬的寬幅的帶狀的第一光學部件片材由第一原材料捲放捲,一邊將前述第一光學部件片材以比前述顯示區域的長邊的長度為更長的長度進行切割而形成為第一片材片之後,將前述第一片材片貼合在前述光學顯示零件的一方面;另一面側貼合裝置,其係對在前述生產線上被搬送的複數前述光學顯示零件,一邊將比前述光學顯示零件的顯示區域的長邊的長度為更寬的寬幅的帶狀的第二光學部件片材由第二原材料捲放捲,一邊將前 述第二光學部件片材以比前述顯示區域的短邊的長度為更長的長度進行切割而形成為第二片材片之後,將前述第二片材片貼合在前述光學顯示零件的另一方面;及切斷裝置,其係將被配置在與前述顯示區域相對向的部分的外側的剩餘部分,由被貼合在前述光學顯示零件的前述第一及第二片材片切離,形成與前述顯示區域相對應的大小的前述光學部件,前述光學顯示零件係在前述一面側貼合裝置貼合前述第一片材片時相對前述搬送方向的方向、與在前述另一面側貼合裝置貼合前述第二片材片時相對前述搬送方向的方向為相同。 A production system of an optical display device, which is a production system of an optical display device in which an optical display component is bonded to an optical component, and is characterized in that: a side-side bonding device is provided, which is in a direction along a direction a plurality of strip-shaped first optical member sheets having a width shorter than a short side of a display region of the optical display component are discharged from the first raw material roll by the plurality of optical display parts conveyed on the production line, After the first optical member sheet is cut into a length of longer than the length of the long side of the display region to form the first sheet member, the first sheet member is bonded to the optical display member. In another aspect, the other surface side bonding apparatus is a wide strip having a length longer than a length of a long side of a display region of the optical display part, for the plurality of optical display parts conveyed on the production line. The second optical component sheet is unwound from the second raw material roll, and the front side The second optical member sheet is cut into a length longer than the length of the short side of the display region to form a second sheet member, and the second sheet member is attached to the optical display member. And a cutting device that is disposed on a remaining portion of an outer portion of the portion facing the display region, and is separated from the first and second sheet sheets attached to the optical display member, The optical member having a size corresponding to the display region, wherein the optical display component is attached to the other surface side in a direction in the transport direction when the one-side bonding apparatus is bonded to the first sheet material When the apparatus is attached to the second sheet piece, the direction with respect to the conveyance direction is the same. 如申請專利範圍第5項之光學顯示設備之生產系統,其中,前述一面側貼合裝置及前述另一面側貼合裝置的至少一方係包含:將黏貼在圓周狀的保持面所保持的前述片材片貼合在前述光學顯示零件的貼合圓筒。 The production system of an optical display device according to claim 5, wherein at least one of the one-side bonding device and the other surface-side bonding device includes the sheet that is adhered to the circumferential holding surface. The material sheet is bonded to the bonding cylinder of the optical display part. 一種光學顯示設備之生產方法,其係在光學顯示零件貼合光學部件而成之光學顯示設備之生產方法,其特徵為:具備有:第一貼合工序,其係對在沿著一方向的生產線上被搬送的複數前述光學顯示零件,一邊將與前述光學顯示零件的顯示區域之中的短邊相對應的寬幅的帶狀的第一光學部件片材由第一原材料捲放捲,一邊將前述第一光學部件片材以與前述顯示區域的長邊相對應的長度進行切割而形成為第一前述光學部件之後,將前述第一光學部件貼合在前述光學顯示零件的一方面;及 第二貼合工序,其係對在前述生產線上被搬送的複數前述光學顯示零件,一邊將與前述光學顯示零件的顯示區域之中的長邊相對應的寬幅的帶狀的第二光學部件片材由第二原材料捲放捲,一邊將前述第二光學部件片材以與前述顯示區域的短邊相對應的長度進行切割而形成為第二前述光學部件之後,將前述第二光學部件貼合在前述光學顯示零件的另一方面,在前述第一貼合工序及前述第二貼合工序中,前述光學部件被貼合時前述光學顯示零件相對前述搬送方向的方向為相同。 A method for producing an optical display device, which is a method for producing an optical display device in which an optical display component is bonded to an optical component, and is characterized in that: a first bonding process is provided, which is in a direction along a direction A plurality of the wide strip-shaped first optical member sheets corresponding to the short sides of the display regions of the optical display parts are unwound from the first raw material roll while the plurality of optical display parts are transported on the production line After the first optical member sheet is cut into a length corresponding to a long side of the display region to form the first optical member, the first optical member is bonded to one side of the optical display member; and a second bonding step of wide-width strip-shaped second optical member corresponding to a long side of a display region of the optical display component to a plurality of optical display components that are transported on the production line The sheet is unwound from the second material roll, and the second optical member sheet is cut into a length corresponding to the short side of the display region to form the second optical member, and then the second optical member is attached. In the first bonding step and the second bonding step, in the first bonding step and the second bonding step, the direction of the optical display component in the transport direction is the same when the optical member is bonded. 一種光學顯示設備之生產方法,其係在光學顯示零件貼合光學部件而成之光學顯示設備之生產方法,其特徵為:包含:第一貼合工序,其係對在沿著一方向的生產線上被搬送的複數前述光學顯示零件,一邊將比前述光學顯示零件的顯示區域之中的短邊的長度為更寬的寬幅的帶狀的第一光學部件片材由第一原材料捲放捲,一邊將前述第一光學部件片材以比前述顯示區域的長邊的長度為更長的長度進行切割而形成為第一片材片之後,將前述第一片材片貼合在前述光學顯示零件的一方面;第二貼合工序,其係對在前述生產線上被搬送的複數前述光學顯示零件,一邊將比前述光學顯示零件的顯示區域之中的長邊的長度為更寬的寬幅的帶狀的第二光學部件片材由第二原材料捲放捲,一邊將前述第二光學部件片材以比前述顯示區域的短邊的長度為更長的長度進行切割而形成為第二片材片之後,將前述第二片材片貼合在前述光學 顯示零件的另一方面;及切斷工序,其係將被配置在與前述顯示區域相對向的部分的外側的剩餘部分,由被貼合在前述光學顯示零件的前述第一及第二片材片切離,形成與前述顯示區域相對應的大小的前述光學部件,在前述第一貼合工序及前述第二貼合工序中,前述片材片被貼合時前述光學顯示零件相對前述搬送方向的方向為相同。 A method for producing an optical display device, which is a method for producing an optical display device in which an optical display component is bonded to an optical component, characterized in that it comprises: a first bonding process, which is a pair of production lines along one direction A plurality of strip-shaped first optical member sheets having a wider width than a short side of the display region of the optical display member are unwound from the first raw material roll by the plurality of optical display members that have been transported thereon After the first optical member sheet is cut into a length of longer than the length of the long side of the display region to form the first sheet, the first sheet is bonded to the optical display. One aspect of the component; the second bonding step of widening the length of the long side of the display region of the optical display component to the plurality of optical display components that are transported on the production line The strip-shaped second optical member sheet is unwound from the second raw material roll, and the second optical member sheet is longer than the length of the short side of the display region. After cutting the sheet to form a second sheet, the second sheet is the sheet in the bonded optical Another aspect of the display component; and a cutting step of disposing the remaining portion on the outer side of the portion facing the display region, the first and second sheets bonded to the optical display component The optical member having a size corresponding to the display region, wherein the optical display component is opposed to the transport direction when the sheet is bonded in the first bonding step and the second bonding step The direction is the same. 一種光學顯示設備之生產系統,其係在光學顯示零件貼合光學部件而成之光學顯示設備之生產系統,其特徵為:具備有:一面側貼合裝置,其係對在沿著一方向的生產線上被搬送的複數前述光學顯示零件,一邊將比前述光學顯示零件的顯示區域的短邊的長度為更寬的寬幅的帶狀的第一光學部件片材由第一原材料捲放捲,一邊將前述第一光學部件片材以比前述顯示區域的長邊的長度為更長的長度進行切割而形成為第一片材片之後,將前述第一片材片貼合在前述光學顯示零件的一方面;另一面側貼合裝置,其係對在前述生產線上被搬送的複數前述光學顯示零件,一邊將比前述光學顯示零件的顯示區域的長邊的長度為更寬的寬幅的帶狀的第二光學部件片材由第二原材料捲放捲,一邊將前述第二光學部件片材以比前述顯示區域的短邊的長度為更長的長度進行切割而形成為第二片材片之後,將前述第二片材片貼合在前述光學顯示零件的另一方面;第一檢測裝置,其係檢測貼合有前述第一片材片的前述光學顯示零 件與前述第一片材片的第一貼合面的外周緣;第二檢測裝置,其係檢測貼合有前述第二片材片的前述光學顯示零件與前述第二片材片的第二貼合面的外周緣;第一切斷裝置,其係將被配置在與前述第一貼合面相對應的部分的外側的剩餘部分,由被貼合在前述光學顯示零件的前述第一片材片切離,形成與前述第一貼合面相對應的大小的第一光學部件;及第二切斷裝置,其係將被配置在與前述第二貼合面相對應的部分的外側的剩餘部分,由被貼合在前述光學顯示零件的前述第二片材片切離,形成與前述第二貼合面相對應的大小的第二光學部件,前述光學顯示零件係在前述一面側貼合裝置貼合前述第一片材片時相對前述搬送方向的方向、與在前述另一面側貼合裝置貼合前述第二片材片時相對前述搬送方向的方向為相同,前述第一切斷裝置係沿著前述第一檢測裝置所檢測到的前述光學顯示零件與前述第一片材片的前述第一貼合面的外周緣,將前述第一片材片切斷,前述第二切斷裝置係沿著前述第二檢測裝置所檢測到的前述光學顯示零件與前述第二片材片的前述第二貼合面的外周緣,將前述第二片材片切斷。 A production system of an optical display device, which is a production system of an optical display device in which an optical display component is bonded to an optical component, and is characterized in that: a side-side bonding device is provided, which is in a direction along a direction a plurality of strip-shaped first optical member sheets having a width shorter than a short side of a display region of the optical display component are discharged from the first raw material roll by the plurality of optical display parts conveyed on the production line, After the first optical member sheet is cut into a length of longer than the length of the long side of the display region to form the first sheet member, the first sheet member is bonded to the optical display member. In another aspect, the other surface side bonding apparatus is a wide strip having a length longer than a length of a long side of a display region of the optical display part, for the plurality of optical display parts conveyed on the production line. The second optical member sheet is unwound from the second raw material roll, and the second optical member sheet is longer than the length of the short side of the display region. After being cut into a second sheet piece, the second sheet piece is bonded to another aspect of the optical display part; a first detecting device detects the aforementioned optical film to which the first piece piece is attached Show zero And an outer peripheral edge of the first bonding surface of the first sheet piece; and a second detecting device for detecting the optical display part to which the second piece of the second piece is attached and the second part of the second piece The outer peripheral edge of the bonding surface; the first cutting device that is disposed on the outer side of the portion corresponding to the first bonding surface, and the first sheet that is bonded to the optical display part a sheet is cut away to form a first optical member having a size corresponding to the first bonding surface; and a second cutting device is disposed on a remaining portion of the outer side of the portion corresponding to the second bonding surface, Separating the second sheet member bonded to the optical display member to form a second optical member having a size corresponding to the second bonding surface, wherein the optical display member is bonded to the one-side bonding device The direction of the first sheet piece in the conveyance direction is the same as the direction in the conveyance direction when the second sheet piece is bonded to the other surface side bonding apparatus, and the first cutting device is along the direction The first mentioned above Measuring, by the measuring device, the outer peripheral edge of the first bonding surface of the first sheet piece and the first sheet piece, cutting the first piece of sheet, and the second cutting device is along the second The outer peripheral edge of the second bonding surface of the optical display part detected by the detecting device and the second sheet piece is cut by the second sheet piece. 如申請專利範圍第9項之光學顯示設備之生產系統,其中,前述一面側貼合裝置及前述另一面側貼合裝置的至少一方係包含:將黏貼在圓周狀的保持面所保持的前述片材片貼合在前述光學顯示零件的貼合圓筒。 The production system of an optical display device according to claim 9, wherein at least one of the one-side bonding device and the other surface-side bonding device includes the sheet that is adhered to the circumferential holding surface. The material sheet is bonded to the bonding cylinder of the optical display part. 一種光學顯示設備之生產方法,其係在光學顯示零件貼合光學部件而成之光學顯示設備之生產方法,其特徵為:包含:第一貼合工序,其係對在沿著一方向的生產線上被搬送的複數前述光學顯示零件,一邊將比前述光學顯示零件的顯示區域之中的短邊的長度為更寬的寬幅的帶狀的第一光學部件片材由第一原材料捲放捲,一邊將前述第一光學部件片材以比前述顯示區域的長邊的長度為更長的長度進行切割而形成為第一片材片之後,將前述第一片材片貼合在前述光學顯示零件的一方面;第二貼合工序,其係對在前述生產線上被搬送的複數前述光學顯示零件,一邊將比前述光學顯示零件的顯示區域之中的長邊的長度為更寬的寬幅的帶狀的第二光學部件片材由第二原材料捲放捲,一邊將前述第二光學部件片材以比前述顯示區域的短邊的長度為更長的長度進行切割而形成為第二片材片之後,將前述第二片材片貼合在前述光學顯示零件的另一方面;第一檢測工序,其係檢測貼合有前述第一片材片的前述光學顯示零件與前述第一片材片的第一貼合面的外周緣;第二檢測工序,其係檢測貼合有前述第二片材片的前述光學顯示零件與前述第二片材片的第二貼合面的外周緣;第一切斷工序,其係將被配置在與前述第一貼合面相對應的部分的外側的剩餘部分,由被貼合在前述光學顯示零件的前述第一片材片切離,形成與前述第一貼合面相對應的大小的第一光學部件;及 第二切斷工序,其係將被配置在與前述第二貼合面相對應的部分的外側的剩餘部分,由被貼合在前述光學顯示零件的前述第二片材片切離,形成與前述第二貼合面相對應的大小的第二光學部件,在前述第一貼合工序及前述第二貼合工序中,前述片材片被貼合時前述光學顯示零件相對前述搬送方向的方向為相同,在前述第一切斷工序中,沿著在前述第一檢測工序所檢測到的前述光學顯示零件與前述第一片材片的前述第一貼合面的外周緣,將前述第一片材片切斷,在前述第二切斷工序中,沿著在前述第二檢測工序所檢測到的前述光學顯示零件與前述第二片材片的前述第二貼合面的外周緣,將前述第二片材片切斷。 A method for producing an optical display device, which is a method for producing an optical display device in which an optical display component is bonded to an optical component, characterized in that it comprises: a first bonding process, which is a pair of production lines along one direction A plurality of strip-shaped first optical member sheets having a wider width than a short side of the display region of the optical display member are unwound from the first raw material roll by the plurality of optical display members that have been transported thereon After the first optical member sheet is cut into a length of longer than the length of the long side of the display region to form the first sheet, the first sheet is bonded to the optical display. One aspect of the component; the second bonding step of widening the length of the long side of the display region of the optical display component to the plurality of optical display components that are transported on the production line The strip-shaped second optical member sheet is unwound from the second raw material roll, and the second optical member sheet is longer than the length of the short side of the display region. After the second sheet piece is cut into a second sheet piece, the second sheet piece is bonded to the other side of the optical display part; the first detecting step detects the aforementioned optical film to which the first piece piece is bonded Displaying an outer peripheral edge of the first bonding surface of the part and the first sheet piece; and a second detecting step of detecting the optical display part and the second piece of the second piece of the second piece An outer peripheral edge of the second bonding surface; a first cutting step of disposing the remaining portion on the outer side of the portion corresponding to the first bonding surface, and bonding the first piece to the optical display part Cutting the sheet to form a first optical component of a size corresponding to the first bonding surface; and a second cutting step of separating the second sheet piece bonded to the optical display part by the remaining portion disposed outside the portion corresponding to the second bonding surface, and forming the same The second optical member having a size corresponding to the second bonding surface, in the first bonding step and the second bonding step, when the sheet sheet is bonded, the direction of the optical display component in the transport direction is the same In the first cutting step, the first sheet is along the outer peripheral edge of the first bonding surface of the optical display part and the first sheet piece detected in the first detecting step The sheet cutting, in the second cutting step, along the outer periphery of the second bonding surface of the optical display part and the second sheet piece detected in the second detecting step The two sheets were cut.
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