TW201428982A - Optical sensor, optoelectronics devices and packaging method thereof - Google Patents
Optical sensor, optoelectronics devices and packaging method thereof Download PDFInfo
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本發明係有關於一種光學感測器、光電裝置及其封裝方法,尤其是與第一階層封裝的光學感測器、光電裝置及其封裝方法相關。 The present invention relates to an optical sensor, an optoelectronic device, and a method of packaging the same, and more particularly to an optical sensor, an optoelectronic device, and a method of packaging the same.
光電裝置的應用相當廣泛,其中光學感測在許多自動化機械、產業機械、半導體設備、工具機等,是不可缺少的角色之一,舉例來說,接近感測(proximity sensing)透過兩個光學元件,一個發光二極體(LED)及一個感光元件,以感光元件擷取與處理來自發光二極體的光訊號來達成偵測物體是否存在,以便讓控制器了解目前機構的有無、物體的位置或通過數量等。詳細地說,發光二極體,如:紅外線發光二極體發射一束紅外線訊號,在偵測範圍內若有物體接近,部份紅外線訊號射至物體時,則會進行反射,此時感光元件,如:紅外線感光元件即可偵測到反射的紅外線訊號。透過訊號調節、類比數位轉換及其他處理程序後,微處理器或微控制器可應用數位化訊號進行後續處理。 Optoelectronic devices are widely used, and optical sensing is one of the indispensable roles in many automated machinery, industrial machinery, semiconductor equipment, machine tools, etc. For example, proximity sensing passes through two optical components. a light-emitting diode (LED) and a photosensitive element, wherein the photosensitive element captures and processes the light signal from the light-emitting diode to detect the presence of the object, so that the controller can know the presence or absence of the current mechanism and the position of the object. Or by number, etc. In detail, a light-emitting diode, such as an infrared light-emitting diode, emits an infrared signal, and if an object approaches in the detection range, part of the infrared signal is reflected to the object, and the photosensitive element is reflected. For example, the infrared sensor can detect the reflected infrared signal. After signal conditioning, analog-to-digital conversion, and other processing procedures, the microprocessor or microcontroller can apply digital signals for subsequent processing.
與一般電子晶片相似的,發光二極體或感光元件等光電元件在製造完成之後,亦需要經由構裝程序增加機械性強度、建構電源連接及訊號輸出/輸入連接通道、及維持良好散熱力, 並且尚需要維持良好光學特性之功能。因此為了滿足光電元件封裝較多的需求,通常都需要較高的成本或較複雜的製作程序進行封裝。因此,如何在進行光電元件封裝時,同時顧及光學特性、成本及製作複雜度實乃亟需研究之課題。 Similar to general electronic wafers, after the fabrication of photovoltaic elements such as light-emitting diodes or photosensitive elements, it is necessary to increase the mechanical strength, construct the power connection and the signal output/input connection channel, and maintain good heat dissipation through the assembly process. And there is still a need to maintain good optical properties. Therefore, in order to meet the needs of more optoelectronic component packages, it is generally required to have a higher cost or a more complicated fabrication process for packaging. Therefore, how to carry out the optoelectronic component packaging while taking into account the optical characteristics, cost and fabrication complexity is an urgent issue.
本發明之一目的係在提供一種光電裝置及其封裝方法,透過先經模塑製成之至少一透明模塑物質將光電元件密封,再以一不透明上蓋經黏著物質與基板連接,形成穩固的封裝結構。 An object of the present invention is to provide an optoelectronic device and a packaging method thereof, which are sealed by at least one transparent molding material which has been previously molded, and then connected to the substrate via an adhesive with an opaque upper cover to form a stable Package structure.
本發明之另一目的係在提供一種光電裝置及其封裝方法,結合一道模塑製程製成之至少一透明模塑物質與一不透明上蓋進行封裝,簡化封裝程序並降低製程成本。 Another object of the present invention is to provide an optoelectronic device and a method of encapsulating the same that combines at least one transparent molding material produced by a molding process with an opaque cap to simplify packaging process and reduce process cost.
本發明之再一目的係在提供一種光電裝置及其封裝方法,以模塑製程在透明模塑物質上一體成型形成一透鏡部,較佳可幫助收集有效光訊號,再以一不透明上蓋遮蔽環境光源等無效光,以提供較佳的光學特性,或有助於判讀光訊號。 A further object of the present invention is to provide an optoelectronic device and a packaging method thereof, which are integrally formed on a transparent molding material by a molding process to form a lens portion, preferably for collecting effective optical signals, and shielding the environment with an opaque cover. Ineffective light such as a light source to provide better optical characteristics or to aid in the interpretation of optical signals.
依據本發明,提供一種光電裝置,包括一基板及一不透明上蓋。基板上裝配一個或一個以上光電元件與基板電性連接,光電元件為發光元件及感光元件之任意組合,且密封於經模塑製成之至少一透明模塑物質中。不透明上蓋設置於基板上方,經一黏著物質與基板連接,不透明上蓋形成一個或一個以上開口分別對應光電元件,使光電元件發出的光訊號可經開口射出 不透明上蓋,及/或從開口射入光至光電元件。 According to the present invention, there is provided an optoelectronic device comprising a substrate and an opaque cover. One or more photovoltaic elements are mounted on the substrate and electrically connected to the substrate. The photoelectric elements are any combination of the light-emitting elements and the photosensitive elements, and are sealed in at least one transparent molding material that has been molded. The opaque upper cover is disposed above the substrate, and is connected to the substrate via an adhesive material. The opaque upper cover forms one or more openings corresponding to the photoelectric components, so that the optical signals emitted by the photoelectric components can be emitted through the openings. An opaque cover, and/or from the opening into the optoelectronic component.
依據本發明,提供一種光電裝置,包括一基板及一不透明上蓋。其中僅裝配一個感光元件與基板電性連接,且密封於經模塑製成之一透明模塑物質中。不透明上蓋設置於基板上方,經一黏著物質與基板連接,不透明上蓋形成一開口對應感光元件,使得光可從開口射入至感光元件。 According to the present invention, there is provided an optoelectronic device comprising a substrate and an opaque cover. Only one photosensitive element is electrically connected to the substrate, and is sealed in a transparent molding material which is molded. The opaque upper cover is disposed above the substrate and connected to the substrate via an adhesive material. The opaque upper cover forms an opening corresponding to the photosensitive element, so that light can be incident from the opening to the photosensitive element.
依據本發明,提供一種光學感測器,用以感測位於一距離範圍內的一物體。光學感測器包括一基板及一不透明上蓋。基板上裝配一發光元件及一感光元件,發光元件及感光元件與基板電性連接,且發光元件及感光元件密封於經模塑製成之至少一透明模塑物質中。不透明上蓋設置於基板上方,經一黏著物質與基板連接,不透明上蓋形成二開口分別對應發光元件及感光元件,使發光元件發出的光訊號可經其中一開口射出不透明上蓋,經一物體反射,從另一開口射入感光元件。 According to the present invention, an optical sensor is provided for sensing an object located within a range of distances. The optical sensor includes a substrate and an opaque upper cover. A light-emitting element and a light-sensing element are mounted on the substrate, and the light-emitting element and the photosensitive element are electrically connected to the substrate, and the light-emitting element and the photosensitive element are sealed in the at least one transparent molding material which is molded. The opaque upper cover is disposed on the upper surface of the substrate, and is connected to the substrate via an adhesive material. The opaque upper cover forms two openings respectively corresponding to the light-emitting element and the photosensitive element, so that the light signal emitted by the light-emitting element can be emitted through an opening of the opaque upper cover, and reflected by an object. The other opening is incident on the photosensitive member.
依據本發明,提供一種光電裝置封裝方法,包括下列步驟:(A)在一基板上裝配一個或一個以上光電元件,使光電元件與基板電性連接,光電元件為發光元件及感光元件之任意組合;(B)將光電元件密封於經模塑製成之至少一透明模塑物質中;及(C)將一不透明上蓋設置於基板上方,經一黏著物質與基板連接,不透明上蓋形成一個或一個以上開口分別對應光電元件,使光電元件發出的光訊號可經開口射出不透明上蓋,及/或從開口射入光電元件。 According to the present invention, there is provided a photovoltaic device packaging method comprising the steps of: (A) mounting one or more photovoltaic elements on a substrate to electrically connect the photovoltaic elements to the substrate, and the photovoltaic elements are any combination of the light-emitting elements and the photosensitive elements. (B) sealing the photovoltaic element in the at least one transparent molding material molded; and (C) placing an opaque upper cover over the substrate, connecting the substrate via an adhesive material, and forming the opaque cover into one or a The above openings respectively correspond to the photoelectric elements, so that the optical signals emitted by the photoelectric elements can be emitted through the openings to the opaque upper cover and/or from the openings into the photovoltaic elements.
依據本發明,提供一種光學感測器封裝方法,光學感測器用以感測位於一距離範圍內的一物體。光學感測器封裝方法包括下列步驟:(A)在一基板上裝配一發光元件及一感光元件,使發光元件及感光元件與基板電性連接;(B)將發光元件及感光元件密封於經模塑製成之至少一透明模塑物質中;及(C)將一不透明上蓋設置於基板上方,經一黏著物質與基板連接,不透明上蓋形成二開口分別對應發光元件及感光元件,使發光元件發出的光訊號可經其中一開口射出不透明上蓋,經一物體反射,從另一開口射入感光元件。 According to the present invention, there is provided an optical sensor packaging method for sensing an object located within a range of distances. The optical sensor packaging method comprises the following steps: (A) mounting a light-emitting component and a photosensitive component on a substrate to electrically connect the light-emitting component and the photosensitive component to the substrate; (B) sealing the light-emitting component and the photosensitive component to the light-emitting component And (C) an opaque upper cover is disposed on the substrate, and is connected to the substrate via an adhesive material, and the opaque upper cover forms two openings respectively corresponding to the light-emitting element and the photosensitive element, so that the light-emitting element The emitted optical signal can be emitted through one of the openings to the opaque upper cover, reflected by an object, and injected into the photosensitive element from the other opening.
本發明的光電裝置包括任意數量、種類、形式的發光元件及感光元件,如僅包括一感光元件、僅包括一發光元件、包括一發光元件及一感光元件、或者其他組合之態樣。本發明的光學感測器可為任何種類的光學感測器,較佳為一接近感測器,包括一發光元件及一感光元件,然並不限於此。 The optoelectronic device of the present invention includes any number, type, form of light-emitting elements and photosensitive elements, such as only one photosensitive element, only one light-emitting element, including a light-emitting element and a light-sensitive element, or other combinations. The optical sensor of the present invention can be any kind of optical sensor, preferably a proximity sensor, including a light-emitting element and a light-sensing element, but is not limited thereto.
前述基板可保護設置其上的光電元件並放大光電元件的電極,在此並未限定其種類,舉例來說,可為球格陣列(Ball Grid Array)基板、導線架(leadframe)、銅箔基板、樹脂基板、印刷電路板基板、或其他種類之基板,可依據設置其上的光電元件之接腳規格或欲應用光電裝置之印刷電路板規格選用特定種類之基板。 The substrate can protect the photovoltaic element disposed thereon and amplify the electrode of the photovoltaic element, and the type of the electrode is not limited thereto. For example, it can be a Ball Grid Array substrate, a lead frame, or a copper foil substrate. The resin substrate, the printed circuit board substrate, or other types of substrates may be selected according to the pin specifications of the photovoltaic elements disposed thereon or the printed circuit board specifications to which the photovoltaic device is to be applied.
前述透明模塑物質之配方並無限制,其可為單一成分之化合物或多種化合物以若干比例混合而成的混合物,如:塑膠、 硬化劑、催化劑混合之混合物。透明模塑物質之成形乃是藉由模塑(molding)工藝及/或其他成形工藝,舉例來說,其一例為:施用一模塑製程將裝配有多個光電裝置之基板以同一透明模塑物質密封,此時模塑製程使用的模具之模穴形狀可包覆多個光電元件,使得經加熱的透明模塑物質流入模穴內一併密封此些光電元件,接著施用一切割製程將此透明模塑物質切割為分別密封有一光電元件之獨立之透明模塑物質;另一例為:施用一模塑製程將裝配有光電元件之基板以多個透明模塑物質密封,比如說排列為同一列之光電元件以一透明模塑物質密封,或者是排列為同一行之光電元件以一透明模塑物質密封,在此無須限制,此時模塑製程使用的模具形成許多模穴,使得各個透明模塑物質均有一模穴對應,模穴的形狀對應透明模塑物質之外型,因此經加熱的透明模塑物質流入模穴內包覆其內的光電元件,而使各透明模塑物質為彼此分離。透明模塑物質之外形並無限制,兩側通常為完全包覆其內光電元件以及其上連接線路,其頂面可為一平坦面或一曲面,然較佳為額外形成一透鏡部之曲面,使透鏡部對應密封於內的光電元件,並於步驟(C)中容置於不透明上蓋之其中一開口中,以提供光學調整的效果。 The formulation of the aforementioned transparent molding material is not limited, and it may be a single component compound or a mixture of a plurality of compounds in a plurality of ratios, such as: plastic, A mixture of a hardener and a catalyst. The transparent molding material is formed by a molding process and/or other forming process, for example, by applying a molding process to the same transparent molding of a substrate equipped with a plurality of photovoltaic devices. The substance is sealed, and the cavity shape of the mold used in the molding process can cover a plurality of photovoltaic elements, so that the heated transparent molding material flows into the cavity and seals the photovoltaic elements, and then a cutting process is applied. The transparent molding material is cut into separate transparent molding materials which respectively seal a photovoltaic element; another example is: applying a molding process to seal the substrate on which the photovoltaic element is mounted with a plurality of transparent molding materials, for example, arranged in the same column The photovoltaic element is sealed by a transparent molding material, or the photovoltaic elements arranged in the same row are sealed by a transparent molding material, and there is no need to be limited thereto. At this time, the mold used in the molding process forms a plurality of cavity portions, so that each transparent mold The plastic material has a cavity corresponding to the shape of the transparent molding material, so that the heated transparent molding material flows into the cavity to cover the cavity. The photovoltaic elements are such that the respective transparent molding materials are separated from each other. The shape of the transparent molding material is not limited, and the two sides are usually completely covered with the inner photoelectric element and the connecting line thereon, and the top surface thereof may be a flat surface or a curved surface, but it is preferable to additionally form a curved surface of the lens portion. The lens portion is correspondingly sealed to the inside of the photovoltaic element, and is accommodated in one of the openings of the opaque upper cover in step (C) to provide an optical adjustment effect.
前述不透明上蓋之材質並無限制,可由任何可阻隔光線之不透明材質製作,舉例來說,可選用樹脂、尼龍、塑膠、金屬、液晶聚合物(Liquid crystal polyester)、或其他不透明材料製 作,較佳是耐高溫之材質製作之黑色不透明上蓋,本發明並無限定。舉例來說,尼龍可選用PA6T、PA9T、PA66、PPA、HTN、PA46等,樹脂可選用聚苯硫醚(PPS)樹脂,塑膠可選用PEK、PEEK、TPI等。其次,不透明上蓋可選擇性地包括其他細部結構,比如說額外包括至少一側壁,示例性地在密封有光電元件之經模塑製成之各透明模塑物質之間與此些透明模塑物質外側,經黏著物質與基板連接,以阻隔環境光源自側向干擾光電元件,或者是在側壁形成倒角,如此在不透明上蓋與基板黏合時,可容許較大的誤差且可自動對位。 The material of the opaque upper cover is not limited, and may be made of any opaque material that blocks light. For example, resin, nylon, plastic, metal, liquid crystal polyester, or other opaque materials may be used. Preferably, the black opaque upper cover made of a material resistant to high temperature is not limited in the present invention. For example, nylon can be selected from PA6T, PA9T, PA66, PPA, HTN, PA46, etc., the resin can be selected from polyphenylene sulfide (PPS) resin, and the plastic can be selected from PEK, PEEK, TPI, and the like. Secondly, the opaque top cover may optionally comprise other detail structures, such as additionally comprising at least one side wall, exemplarily between the transparent molding materials molded by sealing the photovoltaic elements and the transparent molding materials. On the outside, the adhesive material is connected to the substrate to block the ambient light source from laterally interfering with the photoelectric component, or to form a chamfer on the sidewall, so that when the opaque upper cover is bonded to the substrate, a large error can be tolerated and the alignment can be automatically performed.
類似地,前述黏著物質之配方亦無限制,然而較佳為環氧樹脂。 Similarly, the formulation of the aforementioned adhesive substance is not limited, but is preferably an epoxy resin.
是故,本發明係結合一道模塑製程製成之至少一透明模塑物質與一不透明上蓋進行封裝,而可在透明模塑物質上一體成型形成一透鏡部以提供良好的光學特性,並簡化封裝程序且降低製程成本。 Therefore, the present invention encapsulates at least one transparent molding material produced by a molding process with an opaque upper cover, and integrally forms a lens portion on the transparent molding material to provide good optical characteristics and is simplified. Package the program and reduce process costs.
為進一步說明各實施例,本發明乃提供有圖式。此些圖式乃為本發明揭露內容之一部分,其主要係用以說明實施例,並可配合說明書之相關描述來解釋實施例的運作原理。配合參考這些內容,本領域具有通常知識者應能理解其他可能的實施方式以及本發明之優點。圖中的元件並未按比例繪製,而類似的 元件符號通常用來表示類似的元件。 To further illustrate the various embodiments, the invention is provided with the drawings. The drawings are a part of the disclosure of the present invention, and are mainly used to explain the embodiments, and the operation of the embodiments may be explained in conjunction with the related description of the specification. With reference to such content, those of ordinary skill in the art should be able to understand other possible embodiments and advantages of the present invention. Elements in the figures are not drawn to scale, and similar Component symbols are often used to indicate similar components.
首先請參考第1圖,其顯示依據本發明之一實施例之光電裝置之一剖面結構示意圖,在此適用一個或一個以上的光電裝置,其包括任意數量、種類、形式的發光元件及感光元件,在此係以包括一發光元件20及一感光元件30之一光學感測器1為例,然本發明並不限於此,亦可為諸如僅包括一感光元件、僅包括一發光元件、包括一發光元件及一感光元件或者其他組合之態樣。如圖中所示,光學感測器1包括一基板10及一不透明上蓋60,不透明上蓋60設置於基板10上方,經一黏著物質50與基板10連接。不透明上蓋60形成一個或一個以上的開口,如二開口62、63分別對應一電子元件,即發光元件20或感光元件30,使發光元件20發出的光訊號可經開口62射出不透明上蓋60,經位於一距離範圍內的一物體2反射,從開口63射入感光元件30。感光元件30偵測到反射的光訊號時,將光訊號轉換電子訊號輸出提供給後端元件(圖中未示)。 Referring first to Figure 1, there is shown a schematic cross-sectional view of a photovoltaic device in accordance with an embodiment of the present invention, wherein one or more photovoltaic devices are employed, including any number, type, form of light-emitting elements and photosensitive elements. For example, the optical sensor 1 including a light-emitting element 20 and a light-receiving element 30 is taken as an example, but the invention is not limited thereto, and may be, for example, including only one photosensitive element, including only one light-emitting element, including A light-emitting element and a photosensitive element or other combination of aspects. As shown in the figure, the optical sensor 1 includes a substrate 10 and an opaque upper cover 60. The opaque upper cover 60 is disposed above the substrate 10 and connected to the substrate 10 via an adhesive substance 50. The opaque upper cover 60 forms one or more openings. For example, the two openings 62 and 63 respectively correspond to an electronic component, that is, the light-emitting component 20 or the photosensitive component 30, so that the light signal emitted by the light-emitting component 20 can be emitted through the opening 62 to the opaque upper cover 60. An object 2 located within a range of reflections is incident from the opening 63 into the photosensitive element 30. When the photosensitive element 30 detects the reflected optical signal, the optical signal conversion electronic signal output is provided to the rear end component (not shown).
另請一併參考第2圖以了解本實施例之光電裝置及其封裝程序,其中第2圖顯示依據本發明之一實施例之光電裝置封裝方法之一狀態之一示意圖,在此為了清楚說明,係依據第1圖所示之光學感測器1之結構,然本發明之光電裝置封裝方法並不限於此種結構之光學感測器。如第2圖中所示,首先在一基板10上裝配一個或一個以上的光電元件,如:一發光元件20 及一感光元件30,使發光元件20及感光元件30與基板10電性連接。在本實施例中,示例性地建構光學感測器1為一接近感測器,其內的發光元件20是一紅外線發光二極體,感光元件30為一紅外線感測器。基板10可保護設置其上的發光元件20及感光元件30並放大發光元件20及感光元件30的電極,以透過基板10上的導體媒介,如:接腳、接球、或其他形式的導體媒介輸出/輸入電子訊號或電源,以操作發光元件20及感光元件30。須注意的是,在此並未限定基板10的種類,舉例來說,可為球格陣列(Ball Grid Array)基板、導線架(leadframe)、銅箔基板、樹脂基板、印刷電路板基板或其他種類之基板,可依據設置其上的發光元件20及感光元件30之接腳規格或欲應用光電裝置之印刷電路板規格選用特定種類之基板。基板10上裝配發光元件20及感光元件30的製程步驟亦無限定,端視基板10的種類,舉例來說,基板10為導線架時,發光元件20及感光元件30可先經由黏晶製程固定於基板10上、金線(wire bounding)製程分別以金線(bonding wire)21、31與基板10上的輸出入電極(圖中未示)電性連接。 Please refer to FIG. 2 together to understand the optoelectronic device and its packaging program of the embodiment, wherein FIG. 2 is a schematic diagram showing one state of the optoelectronic device encapsulation method according to an embodiment of the present invention, which is clearly illustrated herein. According to the structure of the optical sensor 1 shown in FIG. 1, the photovoltaic device packaging method of the present invention is not limited to the optical sensor of such a structure. As shown in FIG. 2, one or more photovoltaic elements, such as a light-emitting element 20, are first assembled on a substrate 10. And a photosensitive element 30, the light emitting element 20 and the photosensitive element 30 are electrically connected to the substrate 10. In the present embodiment, the optical sensor 1 is exemplarily constructed as a proximity sensor, wherein the light-emitting element 20 is an infrared light-emitting diode, and the light-receiving element 30 is an infrared sensor. The substrate 10 can protect the light-emitting element 20 and the photosensitive element 30 disposed thereon and amplify the electrodes of the light-emitting element 20 and the photosensitive element 30 to transmit the conductor medium on the substrate 10, such as a pin, a ball, or other form of conductor medium. An electronic signal or a power source is output/inputted to operate the light emitting element 20 and the light receiving element 30. It should be noted that the type of the substrate 10 is not limited herein, and may be, for example, a Ball Grid Array substrate, a lead frame, a copper foil substrate, a resin substrate, a printed circuit board substrate or the like. For a substrate of a type, a specific type of substrate can be selected depending on the size of the light-emitting element 20 and the photosensitive element 30 on which the light-emitting element 20 and the photosensitive element 30 are disposed or the printed circuit board to which the photovoltaic device is to be applied. The process of assembling the light-emitting element 20 and the photosensitive element 30 on the substrate 10 is also not limited. When the substrate 10 is a lead frame, for example, the light-emitting element 20 and the photosensitive element 30 can be fixed by a die-bonding process. On the substrate 10, a wire bounding process is electrically connected to the input and output electrodes (not shown) on the substrate 10 by bonding wires 21 and 31, respectively.
接著,將電子元件,如:發光元件20及感光元件30密封於經模塑製成之至少一透明模塑物質4中,此時的狀態請參考第3圖,其顯示依據本發明之一實施例之光電裝置封裝方法之另一狀態之一示意圖。透明模塑物質4之配方並無限制,其可為單一成分之化合物或多種化合物以若干比例混合而成的混 合物,如:塑膠、硬化劑、催化劑混合之混合物。發光元件20及感光元件30經密封後可阻隔水氣等會影響發光元件20或感光元件30正常操作的物質,透明模塑物質4之外形並無限制,兩側通常為完全包覆其內發光元件20及/或感光元件30以及其上連接線路,其頂面可為一平坦面或一曲面,且較佳為額外形成一透鏡部421對應密封於內的發光元件20或感光元件30,以提供光學調整的效果,然本發明並不限於此。 Next, the electronic components, such as the light-emitting component 20 and the photosensitive component 30, are sealed in at least one transparent molding material 4 which has been molded. For the state at this time, please refer to FIG. 3, which shows an implementation according to one embodiment of the present invention. A schematic diagram of another state of the photovoltaic device packaging method. The formulation of the transparent molding material 4 is not limited, and it may be a mixture of a single component compound or a plurality of compounds in a plurality of ratios. a compound such as a mixture of plastic, hardener and catalyst. After the light-emitting element 20 and the photosensitive element 30 are sealed, substances such as moisture and the like which affect the normal operation of the light-emitting element 20 or the photosensitive element 30 can be blocked, and the shape of the transparent molding material 4 is not limited, and the two sides are usually completely covered with the inner light. The element 20 and/or the photosensitive element 30 and the connecting line thereon may have a flat surface or a curved surface, and preferably further form a light-emitting element 20 or a photosensitive element 30 correspondingly sealed by a lens portion 421, The effect of optical adjustment is provided, but the invention is not limited thereto.
在此需注意的是,透明模塑物質4之製作程序亦可有幾種變化,另請參考第6圖至第8圖顯示依據本發明之一實施例之光電裝置封裝方法之另一狀態之三種上視示意圖。如第8圖所示,舉例來說,其一例為:施用一模塑製程將裝配有光電元件,如:發光元件20及感光元件30之基板10以單一一個透明模塑物質4密封,此時模塑製程使用的模具之模穴形狀可包覆全部的光電元件,使得經加熱的透明模塑物質流入模穴內一併密封發光元件20及感光元件30,透明模塑物質4固化(cure)之後再經切割已成為多個彼此分離之透明模塑物質,其內分別包覆一光電元件,此時狀態請參考第4圖;另一例為:施用一模塑製程將裝配有光電元件,如:多個發光元件20及多個感光元件30之基板10分別以多個透明模塑物質4密封,比如說在第6圖中,透明模塑物質4分別包覆同一行的光電元件,在第7圖中,透明模塑物質4分別包覆同一列的光電元件,此時模塑製程使用的模具形成許多模穴,使得各個透明模塑物質4均有 一模穴對應,模穴的形狀分別對應透明模塑物質4之外型,因此經加熱的透明模塑物質4流入模穴內包覆其內的同一行或列的光電元件。接著,施用一切割製程將前述之透明模塑物質4沿著切割線(以虛線示意於第3圖及第6圖至第8圖)切割為分別密封有一光電元件之多個獨立之透明模塑物質40、42,而使透明模塑物質40、42為彼此分離地密封其內之一光電元件,以形成第4圖所顯示的狀態。 It should be noted that the manufacturing process of the transparent molding material 4 may also be changed in several ways. Please refer to FIGS. 6 to 8 to show another state of the photovoltaic device packaging method according to an embodiment of the present invention. Three top view schematics. As shown in Fig. 8, for example, an example is that a substrate 10 to which a photovoltaic element, such as the light-emitting element 20 and the photosensitive element 30, is mounted is sealed by a single transparent molding material 4 by applying a molding process. The cavity shape of the mold used in the molding process can coat all the photovoltaic elements, so that the heated transparent molding material flows into the cavity and seals the light-emitting element 20 and the photosensitive element 30, and the transparent molding material 4 is cured. After cutting, it has become a plurality of transparent molding materials separated from each other, and respectively coated with a photoelectric element. In this case, please refer to FIG. 4; another example: applying a molding process will be equipped with a photovoltaic element, such as The plurality of light-emitting elements 20 and the plurality of light-emitting elements 30 are respectively sealed by a plurality of transparent molding materials 4, for example, in FIG. 6, the transparent molding materials 4 respectively cover the same row of photovoltaic elements, In the figure 7, the transparent molding material 4 respectively covers the photovoltaic elements of the same column, and the mold used in the molding process forms a plurality of cavities, so that each of the transparent molding materials 4 has Corresponding to a cavity, the shape of the cavity corresponds to the shape of the transparent molding material 4, respectively, so that the heated transparent molding material 4 flows into the same row or column of photovoltaic elements encapsulated in the cavity. Next, a cutting process is applied to cut the aforementioned transparent molding material 4 along a cutting line (shown in phantom to FIGS. 3 and 6 to 8) into a plurality of independent transparent moldings respectively sealing a photovoltaic element. The substances 40, 42 are such that the transparent molding materials 40, 42 are sealed from each other by one of the photovoltaic elements in order to form the state shown in Fig. 4.
在本實施例中,透明模塑物質40、42是彼此分離且完整包覆光電元件,如:發光元件20、感光元件30及其上的金線21、31,透明模塑物質42形成一透鏡部421對應密封於內的感光元件30。透鏡部421容置於不透明上蓋60之開口63中,因此未被不透明上蓋60遮蔽,由於本實施例的透鏡部421近似凸透鏡,當發光元件20發出的光訊號經反射射入透鏡部421時,透鏡部421可提供集光的效果,使光訊號射入感光元件30。接著,將一不透明上蓋60設置於基板10上方,經一黏著物質50與基板10連接,此時的狀態請參考第5圖,經連接不透明上蓋60後的狀態,請參考第1圖。不透明上蓋60之材質並無限制,可由任何可阻隔光線之不透明材質製作,舉例來說,可選用樹脂、金屬、尼龍、塑膠、液晶聚合物、或其他不透明材料製作,本發明並無限定。舉例來說,尼龍可選用PA6T、PA9T、PA66、PPA、HTN、PA46等,樹脂可選用聚苯硫醚(PPS)樹脂,塑膠可選用PEK、PEEK、TPI等。不透明 上蓋60在此示例為耐高溫尼龍製作之黑色不透明上蓋。其次,不透明上蓋60可選擇性地包括其他細部結構,比如說額外包括至少一側壁61、64。在此不透明上蓋60示例性地在密封有光電元件,如:發光元件20及感光元件30之經模塑製成之各透明模塑物質40、42之間以及透明模塑物質40、42的外側,經黏著物質50與基板10連接,以阻隔環境光源自側向干擾感光元件30判讀光訊號。黏著物質50之配方亦無限制,然而較佳為環氧樹脂。 In the present embodiment, the transparent molding materials 40, 42 are separated from each other and completely encapsulate the photovoltaic elements, such as the light-emitting element 20, the photosensitive element 30 and the gold wires 21, 31 thereon, and the transparent molding material 42 forms a lens. The portion 421 corresponds to the photosensitive member 30 sealed therein. The lens portion 421 is received in the opening 63 of the opaque upper cover 60, and thus is not shielded by the opaque upper cover 60. Since the lens portion 421 of the present embodiment is approximately convex, when the light signal emitted from the light-emitting element 20 is reflected into the lens portion 421, The lens portion 421 can provide an effect of collecting light, and the optical signal is incident on the photosensitive element 30. Next, an opaque upper cover 60 is disposed above the substrate 10 and connected to the substrate 10 via an adhesive substance 50. For the state at this time, refer to FIG. 5, and the state after the opaque upper cover 60 is connected, please refer to FIG. The material of the opaque upper cover 60 is not limited, and may be made of any opaque material that blocks light. For example, it may be made of resin, metal, nylon, plastic, liquid crystal polymer, or other opaque material, and the invention is not limited. For example, nylon can be selected from PA6T, PA9T, PA66, PPA, HTN, PA46, etc., the resin can be selected from polyphenylene sulfide (PPS) resin, and the plastic can be selected from PEK, PEEK, TPI, and the like. opaque The upper cover 60 is exemplified herein as a black opaque upper cover made of high temperature resistant nylon. Second, the opaque upper cover 60 can optionally include other detailing structures, such as additionally including at least one side wall 61, 64. The opaque upper cover 60 is exemplarily sealed between the transparent molding materials 40, 42 and the transparent molding materials 40, 42 which are sealed with photovoltaic elements, such as the light-emitting elements 20 and the photosensitive elements 30. The adhesive material 50 is connected to the substrate 10 to block the ambient light source from interfering with the photosensitive element 30 to interpret the optical signal. The formulation of the adhesive substance 50 is also not limited, but is preferably an epoxy resin.
請參考第9圖,其顯示依據本發明之一實施例之光電裝置之一剖面結構示意圖。為了簡明表示本實施例,在此僅說明本實施例與第1圖之差異,其餘部分不再贅述。本實施例的光電裝置3在其基板10上可單獨設有一光電元件,如此處為感光元件30,並使感光元件30密封於經模塑製成之一透明模塑物質42中。透明模塑物質42在此示例為形成一透鏡部421對應密封於內的感光元件30,然不限於此,亦可省略透鏡部421而在透明模塑物質42頂面形成平滑表面。不透明上蓋60示例性地在透明模塑物質40、42的外側,經黏著物質50與基板10連接。 Please refer to FIG. 9, which shows a schematic cross-sectional view of a photovoltaic device according to an embodiment of the present invention. For the sake of brevity of the present embodiment, only the differences between the present embodiment and FIG. 1 will be described herein, and the rest will not be described again. The photovoltaic device 3 of the present embodiment can be separately provided with a photovoltaic element, such as the photosensitive member 30, on its substrate 10, and the photosensitive member 30 is sealed in a molded transparent molding material 42. The transparent molding material 42 is exemplified here to form the photosensitive member 30 in which the lens portion 421 is sealed correspondingly. However, the present invention is not limited thereto, and the lens portion 421 may be omitted to form a smooth surface on the top surface of the transparent molding material 42. The opaque upper cover 60 is exemplarily connected to the substrate 10 via the adhesive substance 50 on the outside of the transparent molding materials 40, 42.
請參考第10圖,其顯示依據本發明之一實施例之光電裝置之一剖面結構示意圖。為了簡明表示本實施例,在此僅說明本實施例與第1圖之差異,其餘部分不再贅述。本實施例的光電裝置5在其基板10上可單獨設有一光電元件,如此處為發 光元件20,並使發光元件20密封於經模塑製成之一透明模塑物質40中。透明模塑物質40在此示例為形成一透鏡部401對應密封於內的發光元件20,然不限於此,亦可省略透鏡部401而在透明模塑物質40頂面形成平滑表面。不透明上蓋60示例性地在透明模塑物質40、42的外側,經黏著物質50與基板10連接。 Please refer to FIG. 10, which shows a cross-sectional structural view of a photovoltaic device according to an embodiment of the present invention. For the sake of brevity of the present embodiment, only the differences between the present embodiment and FIG. 1 will be described herein, and the rest will not be described again. The optoelectronic device 5 of the embodiment can be separately provided with a photoelectric component on the substrate 10, such as here. The light element 20 is sealed and the light emitting element 20 is sealed in a molded transparent molding material 40. The transparent molding material 40 is exemplified here to form the light-emitting element 20 in which the lens portion 401 is sealed correspondingly. However, the present invention is not limited thereto, and the lens portion 401 may be omitted to form a smooth surface on the top surface of the transparent molding material 40. The opaque upper cover 60 is exemplarily connected to the substrate 10 via the adhesive substance 50 on the outside of the transparent molding materials 40, 42.
請參考第11圖,其顯示依據本發明之一實施例之光電裝置之一剖面結構示意圖。為了簡明表示本實施例,在此僅說明本實施例與第1圖之差異,其餘部分不再贅述。本實施例的光電裝置7的主要差異處在於在透明模塑物質40上更形成有一透鏡部401對應密封於內的發光元件20,以對發光元件20所發出的光提供聚光效果,提供較佳的光學特性。 Please refer to FIG. 11, which shows a schematic cross-sectional view of a photovoltaic device according to an embodiment of the present invention. For the sake of brevity of the present embodiment, only the differences between the present embodiment and FIG. 1 will be described herein, and the rest will not be described again. The main difference of the photovoltaic device 7 of the present embodiment is that a light-emitting element 20 corresponding to the lens portion 401 is sealed on the transparent molding material 40 to provide a condensing effect on the light emitted by the light-emitting element 20. Good optical properties.
請參考第12圖,其顯示依據本發明之一實施例之光電裝置之一剖面結構示意圖。本實施例與第1圖之差異主要在於,在光電裝置8中,不透明上蓋60之側壁61、64更分別形成倒角,如此在不透明上蓋60與基板10黏合時,可容許較大的誤差且可自動對位。 Please refer to FIG. 12, which shows a schematic cross-sectional view of a photovoltaic device according to an embodiment of the present invention. The difference between this embodiment and FIG. 1 is mainly that in the photovoltaic device 8, the sidewalls 61 and 64 of the opaque upper cover 60 are respectively chamfered, so that when the opaque upper cover 60 is bonded to the substrate 10, a large error can be tolerated. Can be automatically aligned.
另請參考第13圖,其顯示依據本發明之一實施例之一光電裝置封裝方法流程示意圖。如圖中所示,首先在一基板上裝配一個或一個以上光電元件,使光電元件與基板電性連接,光電元件為發光元件及感光元件之任意組合(步驟110);接著,將光電元件密封於經模塑製成之至少一透明模塑物質中(步驟 120);再將一不透明上蓋設置於基板上方,經一黏著物質與基板連接,不透明上蓋形成一個或一個以上開口分別對應光電元件,使光電元件發出的光訊號可經開口射出不透明上蓋,及/或從開口射入光電元件(步驟130)。在此可選擇性地額外包括其他步驟,如將發光元件固定於基板上之黏晶製程、形成金線與基板上的輸出入電極電性連接之金線製程、電漿清潔步驟、加溫烘烤步驟、固化步驟、目視檢測、開、斷路檢測等,端視於各實施態樣之需求,在此不再贅述。 Please also refer to FIG. 13 , which shows a schematic flow chart of a photovoltaic device packaging method according to an embodiment of the invention. As shown in the figure, first, one or more photovoltaic elements are mounted on a substrate, and the photoelectric elements are electrically connected to the substrate, and the photoelectric elements are any combination of the light-emitting elements and the photosensitive elements (step 110); then, the photoelectric elements are sealed. In at least one transparent molding material molded by molding (step 120); an opaque upper cover is disposed on the upper surface of the substrate, and is connected to the substrate via an adhesive material, and the opaque upper cover forms one or more openings respectively corresponding to the photoelectric elements, so that the optical signals emitted by the photoelectric elements can be emitted through the openings to the opaque upper cover, and/ Or into the optoelectronic component from the opening (step 130). Optionally, additional steps may be additionally included, such as a die bonding process for fixing the light emitting element on the substrate, a gold wire process for forming a gold wire and an input and output electrode on the substrate, a plasma cleaning step, and a heating and baking process. The baking step, the curing step, the visual inspection, the opening and the breaking detection, etc., are regarded as the requirements of the respective embodiments, and are not described herein again.
步驟120可額外包括將複數個光電元件分別密封於經模塑製成之一透明模塑物質,此些透明模塑物質為彼此分離。使此些透明模塑物質為彼此分離之方法在此舉例兩種方法,與前面類似地,第一種方法是採用切割製程於施用一模塑製程而將裝配之複數個光電元件之基板以同一透明模塑物質密封切割為分別密封有一光電元件之複數個透明模塑物質,另一方法則是在施用模塑製程時即將分別以一透明模塑物質密封裝配於基板上之複數個光電元件。其次對於步驟130,其可選擇性包括一步驟,使不透明上蓋之至少一側壁經黏著物質與基板連接於密封有光電元件之經模塑製成之多個透明模塑物質之間與透明模塑物質之外側,或者選擇性地包括一步驟,在透明模塑物質形成一透鏡部不透明上蓋之開口對應,使透鏡部容置於開口中。在其他實施例中,可額外包括一步驟以在不透明上蓋中,形成具有倒角之至少一側壁,如此在不透明上蓋與基板黏合 時,可容許較大的誤差且可自動對位。 Step 120 may additionally include sealing a plurality of photovoltaic elements separately to a molded transparent molding material, the transparent molding materials being separated from each other. The method of separating such transparent molding materials from each other is exemplified herein. Similarly to the foregoing, the first method uses a cutting process to apply a molding process to laminate the substrates of the plurality of photovoltaic elements to be assembled. The transparent molding material is sealed and cut into a plurality of transparent molding materials which respectively seal a photovoltaic element, and the other method is to seal a plurality of photovoltaic elements mounted on the substrate with a transparent molding material respectively during the application molding process. Next, in step 130, it may optionally include a step of bonding at least one sidewall of the opaque cap to the substrate via a bonded material and a plurality of transparent molding materials molded by the photovoltaic element and transparent molding. The outer side of the substance, or optionally a step, corresponds to the opening of the opaque upper cover of the lens portion formed by the transparent molding material, so that the lens portion is accommodated in the opening. In other embodiments, a step may be additionally included to form at least one side wall having a chamfer in the opaque upper cover, so that the opaque upper cover is bonded to the substrate. Larger errors can be tolerated and can be automatically aligned.
另請參考第14圖,其顯示依據本發明之一實施例之一光學感測器封裝方法流程示意圖。在此光學感測器乃是用以感測位於一距離範圍內的一物體。如圖中所示,首先在一基板上裝配一發光元件及一感光元件,使發光元件及感光元件與基板電性連接(步驟210)。接著,將發光元件及感光元件密封於經模塑製成之至少一透明模塑物質中(步驟220)。再將一不透明上蓋設置於基板上方,經一黏著物質與基板連接,不透明上蓋形成二開口分別對應發光元件及感光元件,使發光元件發出的光訊號可經其中一開口射出不透明上蓋,經一物體反射,且從另一開口射入感光元件(步驟230)。 Please refer to FIG. 14, which is a flow chart showing an optical sensor packaging method according to an embodiment of the present invention. Here, the optical sensor is used to sense an object located within a range of distances. As shown in the figure, a light-emitting element and a light-sensing element are first mounted on a substrate, and the light-emitting element and the photosensitive element are electrically connected to the substrate (step 210). Next, the light-emitting element and the photosensitive element are sealed in at least one of the transparent molding materials molded (step 220). An opaque upper cover is disposed on the upper surface of the substrate, and is connected to the substrate via an adhesive material. The opaque upper cover forms two openings respectively corresponding to the light-emitting element and the light-sensing element, so that the light signal emitted by the light-emitting element can exit the opaque upper cover through one of the openings, through an object. Reflected and incident on the photosensitive element from another opening (step 230).
與前一實施例類似地,步驟210、220與230可分別對應步驟110、120、130所述之內容進行變化,以增減其內步驟,亦可如前所述另增加其他倒角成形、黏晶製程、形成金線與基板上的輸出入電極電性連接之金線製程、電漿清潔步驟、加溫烘烤步驟、固化步驟、目視檢測、開、斷路檢測等,在此不再贅述。 Similar to the previous embodiment, steps 210, 220, and 230 may be changed corresponding to the contents of steps 110, 120, and 130, respectively, to increase or decrease the steps therein, and other chamfering forms may be added as described above. The die bonding process, the gold wire process for forming the gold wire and the input and output electrodes on the substrate, the plasma cleaning step, the heating baking step, the curing step, the visual inspection, the opening and the breaking detection, etc., are not described herein again. .
是故,從上述中可以得知,本發明係結合一道模塑製程製成之至少一透明模塑物質與一不透明上蓋進行封裝,而可在透明模塑物質上一體成型一透鏡部以提供良好的光學特性,並簡化封裝程序且降低製程成本。 Therefore, as can be seen from the above, the present invention encapsulates at least one transparent molding material produced by a molding process with an opaque upper cover, and a lens portion can be integrally formed on the transparent molding material to provide good. Optical characteristics and simplify packaging and reduce process costs.
以上敍述依據本發明多個不同實施例,其中各項特徵可以 單一或不同結合方式實施。因此,本發明實施方式之揭露為闡明本發明原則之具體實施例,應不拘限本發明於所揭示的實施例。進一步言之,先前敍述及其附圖僅為本發明示範之用,並不受其限囿。其他元件之變化或組合皆可能,且不悖于本發明之精神與範圍。 The above description is in accordance with various embodiments of the present invention, wherein various features may Implemented in a single or different combination. Therefore, the disclosure of the embodiments of the present invention is intended to be illustrative of the embodiments of the invention. Further, the foregoing description and the accompanying drawings are merely illustrative of the invention and are not limited. Variations or combinations of other elements are possible and are not intended to limit the spirit and scope of the invention.
1‧‧‧光學感測器 1‧‧‧Optical sensor
2‧‧‧物體 2‧‧‧ objects
3、5、7、8‧‧‧光電裝置 3, 5, 7, 8‧ ‧ photoelectric devices
10‧‧‧基板 10‧‧‧Substrate
20‧‧‧發光元件 20‧‧‧Lighting elements
21‧‧‧金線 21‧‧‧ Gold Line
30‧‧‧感光元件 30‧‧‧Photosensitive elements
31‧‧‧金線 31‧‧‧ Gold wire
40、42‧‧‧透明模塑物質 40, 42‧‧‧ Transparent molding materials
421、401‧‧‧透鏡部 421, 401‧‧ ‧ lens department
50‧‧‧黏著物質 50‧‧‧Adhesive substance
60‧‧‧不透明上蓋 60‧‧‧Optical cover
61、64‧‧‧側壁 61, 64‧‧‧ side walls
62、63‧‧‧開口 62, 63‧‧‧ openings
110、120、130、210、220、230‧‧‧步驟 110, 120, 130, 210, 220, 230 ‧ ‧ steps
第1圖顯示依據本發明之一實施例之光電裝置之一剖面結構示意圖。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic cross-sectional view showing a photovoltaic device in accordance with an embodiment of the present invention.
第2圖顯示依據本發明之一實施例之光電裝置封裝方法之一狀態之一示意圖。 Fig. 2 is a view showing one of the states of a photovoltaic device packaging method according to an embodiment of the present invention.
第3圖顯示依據本發明之一實施例之光電裝置封裝方法之一狀態之一示意圖。 Figure 3 is a diagram showing one of the states of a photovoltaic device packaging method in accordance with an embodiment of the present invention.
第4圖顯示依據本發明之一實施例之光電裝置封裝方法之一狀態之一示意圖。 Fig. 4 is a view showing one of the states of a photovoltaic device packaging method according to an embodiment of the present invention.
第5圖顯示依據本發明之一實施例之光電裝置封裝方法之一狀態之一示意圖。 Fig. 5 is a view showing one of the states of a photovoltaic device packaging method according to an embodiment of the present invention.
第6圖顯示依據本發明之一實施例之光電裝置封裝方法之一狀態之一上視示意圖。 Figure 6 is a top plan view showing one state of a photovoltaic device packaging method in accordance with an embodiment of the present invention.
第7圖顯示依據本發明之一實施例之光電裝置封裝方法之一狀態之另一上視示意圖。 Figure 7 is a top plan view showing one state of a photovoltaic device packaging method in accordance with an embodiment of the present invention.
第8圖顯示依據本發明之一實施例之光電裝置封裝方法之 一狀態之另一上視示意圖。 Figure 8 is a diagram showing a method of packaging a photovoltaic device according to an embodiment of the present invention. Another top view of a state.
第9圖顯示依據本發明之一實施例之光電裝置之一剖面結構示意圖。 Figure 9 is a schematic cross-sectional view showing a photovoltaic device in accordance with an embodiment of the present invention.
第10圖顯示依據本發明之一實施例之光電裝置之一剖面結構示意圖。 Figure 10 is a schematic cross-sectional view showing a photovoltaic device in accordance with an embodiment of the present invention.
第11圖顯示依據本發明之一實施例之光電裝置之一剖面結構示意圖。 Figure 11 is a schematic cross-sectional view showing a photovoltaic device in accordance with an embodiment of the present invention.
第12圖顯示依據本發明之一實施例之光電裝置之一剖面結構示意圖。 Figure 12 is a schematic cross-sectional view showing a photovoltaic device in accordance with an embodiment of the present invention.
第13圖顯示依據本發明之一實施例之一光電裝置封裝方法流程示意圖。 Figure 13 is a flow chart showing a method of packaging an optoelectronic device according to an embodiment of the present invention.
第14圖顯示依據本發明之一實施例之一光學感測器封裝方法流程示意圖。 Figure 14 is a flow chart showing an optical sensor packaging method according to an embodiment of the present invention.
1‧‧‧光學感測器 1‧‧‧Optical sensor
2‧‧‧物體 2‧‧‧ objects
10‧‧‧基板 10‧‧‧Substrate
20‧‧‧發光元件 20‧‧‧Lighting elements
21‧‧‧金線 21‧‧‧ Gold Line
30‧‧‧感光元件 30‧‧‧Photosensitive elements
31‧‧‧金線 31‧‧‧ Gold wire
40、42‧‧‧透明模塑物質 40, 42‧‧‧ Transparent molding materials
421‧‧‧透鏡部 421‧‧‧ lens department
50‧‧‧黏著物質 50‧‧‧Adhesive substance
60‧‧‧不透明上蓋 60‧‧‧Optical cover
61、64‧‧‧側壁 61, 64‧‧‧ side walls
62、63‧‧‧開口 62, 63‧‧‧ openings
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