TW201424463A - Plasma emission device and substrate processing device - Google Patents

Plasma emission device and substrate processing device Download PDF

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TW201424463A
TW201424463A TW102130799A TW102130799A TW201424463A TW 201424463 A TW201424463 A TW 201424463A TW 102130799 A TW102130799 A TW 102130799A TW 102130799 A TW102130799 A TW 102130799A TW 201424463 A TW201424463 A TW 201424463A
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frequency
high frequency
plasma
plasma generating
frequency power
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Kenichi Hanawa
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Tokyo Electron Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/50Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
    • C23C16/505Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using radio frequency discharges
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/50Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
    • C23C16/505Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using radio frequency discharges
    • C23C16/509Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using radio frequency discharges using internal electrodes
    • C23C16/5096Flat-bed apparatus
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32082Radio frequency generated discharge
    • H01J37/32091Radio frequency generated discharge the radio frequency energy being capacitively coupled to the plasma
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32082Radio frequency generated discharge
    • H01J37/32174Circuits specially adapted for controlling the RF discharge
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/46Generating plasma using applied electromagnetic fields, e.g. high frequency or microwave energy
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H2242/00Auxiliary systems
    • H05H2242/20Power circuits
    • H05H2242/26Matching networks

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Analytical Chemistry (AREA)
  • Electromagnetism (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Plasma Technology (AREA)
  • Drying Of Semiconductors (AREA)

Abstract

A plasma emission device (2) which emits plasma by supplying RF electricity to a plasma generation electrode (3) comprises: an RF oscillator (31) which is capable of changing an oscillating RF frequency; an RF electricity emitter (32) which amplifies the frequency RF which is oscillated from the RF oscillator (31) and emits RF electricity; a transmission path (33) which transmits the RF electricity from the RF electricity emitter (32) to the plasma generation electrode (3); a matcher (34) which is disposed upon the transmission path (33) for impedance matching; a directional coupler (35) which is disposed upon the transmission path (33); and a detector (36) which detects a spectrum of a reflected wave which is guided via the directional coupler (35), and sends feedback of a reflected component of a base frequency within the spectrum to the matcher (34).

Description

電漿產生裝置及基板處理裝置 Plasma generating device and substrate processing device

本發明係關於電漿產生裝置及使用該電漿產生裝置之基板處理裝置。 The present invention relates to a plasma generating apparatus and a substrate processing apparatus using the same.

以往,已知平行板型之電漿處理裝置係在腔室內設置陽極.陰極電極,從設於腔室外之高頻電力產生器(高頻電源)經由阻抗匹配器(匹配器)後,向陰極電極供給高頻電力者(例如專利文獻1)。 2. In the past, it was known that a parallel plate type plasma processing device is provided with an anode in a chamber. The cathode electrode is supplied with high-frequency power from the high-frequency power generator (high-frequency power source) provided outside the chamber via an impedance matching device (matcher) to the cathode electrode (for example, Patent Document 1).

使這樣的平行板型之電漿處理裝置應用在用於例如太陽能板或平面面板等之玻璃基板的成膜處理或蝕刻處理等的電漿處理時,將高頻(RF)之頻率(RF頻率)固定為例如13.56MHz等1種類,並將處理氣體之種類、流量、壓力、電極間距離、高頻功率等作為程序參數來進行電漿處理。 When such a parallel plate type plasma processing apparatus is applied to a plasma processing such as a film forming process or an etching process of a glass substrate such as a solar panel or a flat panel, a high frequency (RF) frequency (RF frequency) is applied. It is fixed to one type such as 13.56 MHz, and the plasma treatment is performed by using the type of the processing gas, the flow rate, the pressure, the distance between the electrodes, the high-frequency power, and the like as program parameters.

〔先前技術文獻〕 [Previous Technical Literature] 〔專利文獻〕 [Patent Document]

[專利文獻1]日本特開昭61-119686號公報 [Patent Document 1] Japanese Patent Laid-Open No. 61-119686

其中,在將平行板型之電漿處理裝置用於例如太陽能板之CVD(Chemical Vapor Deposition)裝置時,已知為了控制電漿密度或提高結晶率等,頻率可成為有效的程序參數,期望能在每個程序變更頻率。 Among them, when a parallel plate type plasma processing apparatus is used for, for example, a CVD (Chemical Vapor Deposition) device of a solar panel, it is known that frequency can be an effective program parameter for controlling plasma density or increasing crystallinity, etc. Change the frequency in each program.

但是,在平行板型之電漿處理裝置中,於現有狀態下,高頻電力產生器或阻抗匹配器(匹配器)必須對每頻率使用專用的裝置,如果想變更頻率,則根據情況,其每頻率之高頻產生器必須更換RF同軸纜線等,因此在量產階段並不採用變更RF頻率。 However, in the plasma processing apparatus of the parallel plate type, in the conventional state, the high frequency power generator or the impedance matching device (matcher) must use a dedicated device for each frequency, and if it is desired to change the frequency, depending on the situation, The high frequency generator for each frequency must be replaced with an RF coaxial cable, etc., so the RF frequency is not changed during the mass production phase.

因此,本發明之目的係提供一種不用更換高頻電力產生器或阻抗匹配器而能夠變更RF頻率之電漿產生裝置及使用該電漿產生裝置之基板處理裝置。 Accordingly, an object of the present invention is to provide a plasma generating apparatus capable of changing an RF frequency without replacing a high frequency power generator or an impedance matching device, and a substrate processing apparatus using the same.

亦即,根據本發明之第1觀點,提供一種藉由向電漿生成電極供給高頻電力來產生電漿之電漿產生裝置,該電漿產生裝置係具備:高頻振盪器,可變更進行振盪之高頻的頻率;高頻電力產生器,放大由前述高頻振盪器所進行振盪之頻率的高頻並產生高頻電力;傳送線路,從前述高頻電力產生器將高頻電力傳送至前述電漿生成電極;阻抗匹配器,設於前述傳送線路,使所產生之電漿負載阻抗與前述高頻電力產生器側之前述傳送線路的阻抗進行匹配;方向性耦合器,設於前述傳送線路之前述高頻電 力產生器與前述阻抗匹配器之間;檢測器,經由前述方向性耦合器檢測所導引之反射波的頻譜,並使其中的基本頻率之反射成分反饋至前述阻抗匹配器。 In other words, according to a first aspect of the present invention, a plasma generating apparatus for generating a plasma by supplying high frequency electric power to a plasma generating electrode is provided, and the plasma generating apparatus includes a high frequency oscillator and can be changed. a frequency of a high frequency of oscillation; a high frequency power generator that amplifies a high frequency of a frequency oscillated by the high frequency oscillator and generates high frequency power; and a transmission line that transmits high frequency power from the high frequency power generator to The plasma generating electrode; the impedance matching device is disposed on the transmission line, and the generated plasma load impedance is matched with the impedance of the transmission line on the high frequency power generator side; the directional coupler is disposed in the transmission The aforementioned high frequency electricity Between the force generator and the aforementioned impedance matching device; the detector detects the spectrum of the guided reflected wave via the directional coupler, and feeds back the reflected component of the fundamental frequency to the impedance matcher.

在上述第1觀點之電漿產生裝置中,能夠進一步具備以下之構成:通過型功率感測器,設於前述傳送線路之前述高頻電力產生器與前述阻抗匹配器之間;功率計,測量來自前述通過型功率感測器的訊號,並反饋至前述高頻產生器。 Further, the plasma generating apparatus according to the first aspect of the invention may further include: a pass-through type power sensor provided between the high-frequency power generator of the transmission line and the impedance matching device; and a power meter; The signal from the pass-through power sensor is fed back to the aforementioned high frequency generator.

又,能夠使用頻譜分析器作為前述檢測器。又,能夠使用具有將輸入訊號轉換為數位訊號且進行快速傅立葉轉換並取得頻率之頻譜的傅立葉轉換功能者作為前述檢測器。 Also, a spectrum analyzer can be used as the aforementioned detector. Further, as the aforementioned detector, a Fourier transform function having a spectrum in which an input signal is converted into a digital signal and subjected to fast Fourier transform and frequency is obtained can be used.

根據本發明之第2觀點,提供一種透過由高頻電力產生之處理氣體的電漿來處理基板之基板處理裝置,該基板處理裝置係具備:腔室,收容基板並可保持於真空下;電漿生成電極,設於前述腔室內,被供給高頻電力且生成電漿;電漿產生裝置,向前述電漿生成電極供給高頻電力且使產生電漿;處理氣體供給機構,向前述腔室供給處理氣體,前述電漿產生裝置係具有:高頻振盪器,可變更進行振盪之高頻的頻率;高頻電力產生器,放大由前述高頻振盪器所進行振盪之頻率的高頻並產生高頻電力;傳送線路,從前述高頻電力產生器將高頻電力傳送至前述電漿生成電極;阻抗匹配器,設於前述傳送線路,使所產生之電漿負載阻抗與前述高頻電力產生器側之前述傳 送線路的阻抗進行匹配;方向性耦合器,設於前述傳送線路之前述高頻電力產生器與前述阻抗匹配器之間;檢測器,經由前述方向性耦合器檢測所導引之反射波的頻譜,並使其中的基本頻率之反射成分反饋至前述阻抗匹配器。 According to a second aspect of the present invention, a substrate processing apparatus for processing a substrate through a plasma of a processing gas generated by high-frequency power, the substrate processing apparatus comprising: a chamber for accommodating the substrate and being held under vacuum; a plasma generating electrode is provided in the chamber, and is supplied with high-frequency electric power to generate plasma; a plasma generating device supplies high-frequency electric power to the plasma generating electrode to generate plasma; and a processing gas supply mechanism to the chamber The processing gas is supplied, and the plasma generating device includes a high frequency oscillator that changes a frequency of a high frequency that oscillates, and a high frequency power generator that amplifies a high frequency of a frequency oscillated by the high frequency oscillator. a high frequency power; a transmission line for transmitting high frequency power from the high frequency power generator to the plasma generating electrode; and an impedance matching device disposed on the transmission line to generate a plasma load impedance and the high frequency power generated The aforementioned pass The impedance of the transmission line is matched; the directional coupler is disposed between the high frequency power generator of the transmission line and the impedance matching device; and the detector detects the spectrum of the guided reflected wave via the directional coupler And returning the reflected component of the fundamental frequency therein to the aforementioned impedance matcher.

在上述第2觀點之基板處理裝置中,與複數個基板相對應而具有複數個電漿生成電極,藉由從前述電漿產生裝置向前述各電漿生成電極供給高頻電力而生成的電漿,能夠處理複數個基板。 In the substrate processing apparatus according to the second aspect of the invention, the plurality of plasma generating electrodes are provided corresponding to the plurality of substrates, and the plasma generated by supplying the high-frequency power to the respective plasma generating electrodes from the plasma generating device , capable of processing a plurality of substrates.

在本發明中,藉由方向性耦合器將經由阻抗匹配器之反射波導引至檢測器,並藉由檢測器來檢測反射波的頻譜,檢測器將其中之基本頻率的反射成分反饋至阻抗匹配器。藉此,能夠準確地分離基本頻率之反射成分與高諧波成分,實際上僅其基本頻率之反射成分被反饋至阻抗匹配器。因此,即使在將頻率設為可變的情況下,亦能夠在阻抗匹配器中進行高精度的調諧。如此能夠進行高精度的調諧,因此,不用更換高頻電力產生器或阻抗匹配器而能夠變更RF頻率,且在實際應用上能夠進行使頻率產生變化的程序。 In the present invention, the reflected wave passing through the impedance matching device is guided to the detector by the directional coupler, and the spectrum of the reflected wave is detected by the detector, and the detector feeds back the reflection component of the fundamental frequency to the impedance. Matcher. Thereby, the reflection component and the high harmonic component of the fundamental frequency can be accurately separated, and in fact only the reflection component of the fundamental frequency is fed back to the impedance matcher. Therefore, even when the frequency is made variable, high-precision tuning can be performed in the impedance matching device. Since high-precision tuning can be performed in this way, the RF frequency can be changed without replacing the high-frequency power generator or the impedance matching device, and a program for changing the frequency can be performed in practical use.

1‧‧‧腔室 1‧‧‧ chamber

2‧‧‧電漿產生裝置 2‧‧‧ Plasma generating device

3‧‧‧陰極電極(上部電極) 3‧‧‧Cathode electrode (upper electrode)

4‧‧‧陽極電極(下部電極) 4‧‧‧Anode electrode (lower electrode)

5‧‧‧處理氣體供給部 5‧‧‧Process Gas Supply Department

6‧‧‧排氣部 6‧‧‧Exhaust Department

7‧‧‧控制部 7‧‧‧Control Department

10‧‧‧噴頭 10‧‧‧ sprinkler

14‧‧‧加熱器 14‧‧‧heater

15‧‧‧處理氣體供給機構 15‧‧‧Processing gas supply mechanism

18‧‧‧排氣裝置 18‧‧‧Exhaust device

31‧‧‧外部振盪器 31‧‧‧External Oscillator

32‧‧‧高頻電力產生器 32‧‧‧High frequency power generator

33‧‧‧傳送線路 33‧‧‧Transmission line

34‧‧‧阻抗匹配器 34‧‧‧impedance matcher

35‧‧‧方向性耦合器 35‧‧‧ Directional Coupler

36‧‧‧頻譜分析器 36‧‧‧Spectrum Analyzer

37‧‧‧通過型功率感測器 37‧‧‧ Pass-through power sensor

38‧‧‧功率計 38‧‧‧Power meter

100,200‧‧‧基板處理裝置 100,200‧‧‧ substrate processing device

S‧‧‧基板 S‧‧‧Substrate

[圖1]表示本發明之第1實施形態之基板處理裝置的剖面圖。 Fig. 1 is a cross-sectional view showing a substrate processing apparatus according to a first embodiment of the present invention.

[圖2]表示阻抗匹配器之電路構成的圖。 Fig. 2 is a view showing a circuit configuration of an impedance matching device.

[圖3]高諧波成分係以低通濾波器無法被充份衰減的結果,表示與基本頻率成分相比,輸出過高之二次高諧波成分時之頻率頻譜的圖。 [Fig. 3] A high-harmonic component is a graph showing a frequency spectrum when an excessively high second harmonic component is output as compared with a fundamental frequency component as a result of a low-pass filter not being sufficiently attenuated.

[圖4]表示圖3之輸出波形的圖。 FIG. 4 is a view showing an output waveform of FIG. 3. FIG.

[圖5]表示適合之輸出波形的圖。 Fig. 5 is a view showing a suitable output waveform.

[圖6]表示本發明之第2實施形態之基板處理裝置的剖面圖。 Fig. 6 is a cross-sectional view showing a substrate processing apparatus according to a second embodiment of the present invention.

以下,參閱添加圖式說明本發明之實施形態。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.

<第1實施形態> <First embodiment>

以下,說明第1實施形態。圖1係表示本發明之第1實施形態之基板處理裝置的剖面圖。 Hereinafter, the first embodiment will be described. Fig. 1 is a cross-sectional view showing a substrate processing apparatus according to a first embodiment of the present invention.

基板處理裝置100係構成為平行板型之電漿處理裝置。基板處理裝置100係具有:腔室1,收容基板S並進行電漿處理;電漿產生裝置2;陰極電極3及陽極電極4,構成設於腔室1內之平行板電極;處理氣體供給部5,向腔室1內供給處理氣體;排氣部6,對腔室1內進行排氣;控制部7,控制基板處理裝置100的各構成部。 The substrate processing apparatus 100 is configured as a parallel plate type plasma processing apparatus. The substrate processing apparatus 100 includes a chamber 1 that houses a substrate S and performs plasma processing, a plasma generating device 2, a cathode electrode 3 and an anode electrode 4, and constitutes a parallel plate electrode provided in the chamber 1; a processing gas supply unit 5. The processing gas is supplied into the chamber 1; the exhaust unit 6 exhausts the inside of the chamber 1, and the control unit 7 controls each component of the substrate processing apparatus 100.

陰極電極3係構成為上部電極,作為被供給高頻電力之電漿生成電極的功能。又,陰極電極3係具有:在內部之氣體擴散空間3a;氣體吐出孔3b,從該氣 體擴散空間3a貫穿設置在腔室1內,構成形成氣體供給部5之一部份的噴頭10。陰極電極3係經由絕緣構件12被支撐在腔室1之頂壁。 The cathode electrode 3 is configured as an upper electrode and functions as a plasma generating electrode to which high-frequency power is supplied. Further, the cathode electrode 3 has a gas diffusion space 3a inside, and a gas discharge hole 3b from which the gas The body diffusion space 3a is provided in the chamber 1 to constitute a head 10 that forms a part of the gas supply unit 5. The cathode electrode 3 is supported on the top wall of the chamber 1 via the insulating member 12.

另一方面,陽極電極4構成為下部電極,作為載置基板S之載置台的功能。又,在陽極電極4內埋設有加熱器14,從未圖示之電源供電至加熱器14,藉此,加熱器14會發熱且陽極電極4上的基板S被加熱至預定溫度。陽極電極4係經由絕緣構件13被支撐在腔室1之底壁。陽極電極4係接地。另外,亦可調節陰極電極3與陽極電極4之間的距離。 On the other hand, the anode electrode 4 is configured as a lower electrode and functions as a mounting table on which the substrate S is placed. Further, a heater 14 is embedded in the anode electrode 4, and power is supplied from a power source (not shown) to the heater 14, whereby the heater 14 generates heat and the substrate S on the anode electrode 4 is heated to a predetermined temperature. The anode electrode 4 is supported on the bottom wall of the chamber 1 via the insulating member 13. The anode electrode 4 is grounded. In addition, the distance between the cathode electrode 3 and the anode electrode 4 can also be adjusted.

處理氣體供給部5係具有:處理氣體供給機構15,供給處理氣體;處理氣體供給路徑16,將處理氣體從上述噴頭10與處理氣體供給機構15導引至噴頭10。 The processing gas supply unit 5 includes a processing gas supply unit 15 that supplies a processing gas, a processing gas supply path 16 that guides the processing gas from the head 10 and the processing gas supply unit 15 to the shower head 10.

排氣部6係具有:排氣配管17,連接於腔室1的底部;排氣裝置18,由連接於排氣配管17之真空泵所構成;自動壓力控制閥(APC)19,用於控制設於排氣配管17中途之腔室1內的壓力。 The exhaust unit 6 includes an exhaust pipe 17 connected to the bottom of the chamber 1 and an exhaust device 18 composed of a vacuum pump connected to the exhaust pipe 17; an automatic pressure control valve (APC) 19 for controlling the device The pressure in the chamber 1 in the middle of the exhaust pipe 17.

在腔室1之側壁中設有用於進行基板S之搬入搬出的搬入搬出口20,搬入搬出口20係可藉由閘閥21進行開關。 The loading/unloading port 20 for carrying in and carrying out the substrate S is provided in the side wall of the chamber 1, and the loading/unloading port 20 is switchable by the gate valve 21.

電漿產生裝置2係具有外部振盪器(高頻振盪器)31、高頻電力產生器32、傳送線路33、阻抗匹配器34、方向性耦合器35、頻譜分析器(檢測器)36、通 過型功率感測器37及功率計38。 The plasma generating device 2 has an external oscillator (high frequency oscillator) 31, a high frequency power generator 32, a transmission line 33, an impedance matching unit 34, a directional coupler 35, a spectrum analyzer (detector) 36, and a pass. Over-type power sensor 37 and power meter 38.

外部振盪器(高頻振盪器)31係產生高頻振盪,並可變更所振盪之高頻的頻率。高頻電力產生器32係放大由外部振盪器31所進行振盪之頻率的高頻,並產生高頻電力。傳送線路33係從高頻電力產生器32將高頻電力傳送至陰極電極3。阻抗匹配器34係設於傳送線路33,使腔室1內所生成之電漿負載阻抗與高頻電力產生器32側之傳送線路33的阻抗進行匹配。方向性耦合器35係設於傳送線路33之高頻電力產生器32與阻抗匹配器34之間。頻譜分析器36係經由方向性耦合器35檢測所被導引之反射波的頻譜,並使基本頻率之反射成分反饋至阻抗匹配器34。通過型功率感測器37係設於傳送線路33之高頻電力產生器32與阻抗匹配器34之間,功率計38係測量來自通過型功率感測器37的訊號,並反饋至高頻產生器32。 The external oscillator (high frequency oscillator) 31 generates high frequency oscillation and can change the frequency of the oscillated high frequency. The high frequency power generator 32 amplifies the high frequency of the frequency oscillated by the external oscillator 31 and generates high frequency power. The transmission line 33 transmits high frequency power from the high frequency power generator 32 to the cathode electrode 3. The impedance matching unit 34 is provided on the transmission line 33 to match the plasma load impedance generated in the chamber 1 with the impedance of the transmission line 33 on the high-frequency power generator 32 side. The directional coupler 35 is disposed between the high frequency power generator 32 of the transmission line 33 and the impedance matcher 34. The spectrum analyzer 36 detects the spectrum of the guided reflected wave via the directional coupler 35 and feeds back the reflected component of the fundamental frequency to the impedance matcher 34. The pass-through power sensor 37 is disposed between the high-frequency power generator 32 of the transmission line 33 and the impedance matcher 34. The power meter 38 measures the signal from the pass-through power sensor 37 and feeds back to the high-frequency generation. 32.

外部振盪器31係具有外部介面,藉由遠端控制(remote control)可將頻率設為可變。又,高頻電力產生器32係藉由C級或AB級類比放大器,放大以外部振盪器31所振盪的高頻。在高頻電力產生器32中,設有用於使高諧波衰減的低通濾波器(LPF)32a。 The external oscillator 31 has an external interface, and the frequency can be made variable by remote control. Further, the high-frequency power generator 32 amplifies the high frequency oscillated by the external oscillator 31 by the C-stage or AB-stage analog amplifier. In the high frequency power generator 32, a low pass filter (LPF) 32a for attenuating high harmonics is provided.

外部振盪器31係可作為與高頻電力產生器32一體而裝於同一殼體。又,亦可使高頻電力產生器32具有外部振盪器31的可變頻率功能。由於設於高頻電力產生器32之低通濾波器(LPF)32a的電路常數係固定的, 如此,在將頻率設為可變的情況下,截止頻率將變得不符合輸出頻率,而以低通濾波器(LPF)32a無法進行衰減之高諧波成分將自高頻電力產生器32產生。 The external oscillator 31 can be mounted in the same casing as the high-frequency power generator 32. Further, the high frequency power generator 32 may have a variable frequency function of the external oscillator 31. Since the circuit constant of the low pass filter (LPF) 32a provided in the high frequency power generator 32 is fixed, Thus, in the case where the frequency is made variable, the cutoff frequency will become inconsistent with the output frequency, and the high harmonic component that cannot be attenuated by the low pass filter (LPF) 32a will be generated from the high frequency power generator 32. .

傳送線路33係以同軸纜線構成。又,阻抗匹配器34係如圖2所示,具有:傳送線41,連接傳送線路33之輸入側與輸出側;第1可變電容器43,從傳送線41的分岐點42進行分岐而設置;第2可變電容器44,設於傳送線41之分岐點42的輸出側;線圈(電感)45,設於分岐點42之輸入側。且,根據內建之RF感測器(未圖示)之檢測值,則能夠自動調整第1可變電容器43與第2可變電容器44之位置(容量),並自動地匹配傳送線路33之阻抗(50Ω)與電漿負載阻抗。阻抗匹配器34之出口側的傳送線路33係連接於陰極電極3的上面中央。 The transmission line 33 is constituted by a coaxial cable. Further, as shown in FIG. 2, the impedance matching unit 34 has a transmission line 41 connected to the input side and the output side of the transmission line 33, and a first variable capacitor 43 which is branched from the branching point 42 of the transmission line 41; The second variable capacitor 44 is provided on the output side of the branching point 42 of the transmission line 41; the coil (inductor) 45 is provided on the input side of the branching point 42. Further, according to the detected value of the built-in RF sensor (not shown), the position (capacity) of the first variable capacitor 43 and the second variable capacitor 44 can be automatically adjusted, and the transmission line 33 can be automatically matched. Impedance (50Ω) and plasma load impedance. The transmission line 33 on the outlet side of the impedance matching unit 34 is connected to the center of the upper surface of the cathode electrode 3.

方向性耦合器35係被插入至傳送線路33,並將傳播傳送線路33之反射波取出至其他埠口者,並在該其他埠口連接有頻譜分析器36。 The directional coupler 35 is inserted into the transmission line 33, and the reflected wave of the propagation transmission line 33 is taken out to other sputum, and the spectrum analyzer 36 is connected to the other port.

頻譜分析器36係以電漿進行反射,並在經由阻抗匹配器34後,可求出包含經由方向性耦合器35而獲得之高諧波之訊號的頻譜,從該頻譜中僅取出基本頻率的反射成分,並使該訊號反饋至阻抗匹配器34。藉此,在阻抗匹配器34中,能夠進行僅檢測基本頻率之調諧。關於存在於阻抗匹配器34之RF感測器,將頻率設為可變時,則會產生無法準確地分離基本頻率之反射成分與高諧波成分的情況,如此,藉由利用方向性耦合器35與頻譜 分析器36,能夠準確地僅檢測基本頻率,並能夠在阻抗匹配器34進行高精度的調諧。 The spectrum analyzer 36 is reflected by the plasma, and after passing through the impedance matching unit 34, the spectrum of the signal including the high harmonics obtained via the directional coupler 35 can be obtained, from which only the fundamental frequency is taken out. The component is reflected and the signal is fed back to the impedance matcher 34. Thereby, in the impedance matching unit 34, it is possible to perform tuning in which only the fundamental frequency is detected. Regarding the RF sensor existing in the impedance matching unit 34, when the frequency is made variable, there is a case where the reflection component and the high harmonic component of the fundamental frequency cannot be accurately separated, and thus, by using the directional coupler 35 and spectrum The analyzer 36 is capable of accurately detecting only the fundamental frequency and is capable of performing high-precision tuning in the impedance matching unit 34.

作為頻譜分析器36,具有快速傅立葉轉換(FFT)功能之FFT方式者為較佳。FFT方式係使輸入訊號變換為數位訊號,並以CPU進行快速傅立葉轉換,而獲得頻率之頻譜亦即頻率與振幅的資料者。 As the spectrum analyzer 36, an FFT method having a fast Fourier transform (FFT) function is preferred. The FFT method converts the input signal into a digital signal and performs fast Fourier transform with the CPU to obtain the frequency spectrum, that is, the frequency and amplitude information.

通過型功率感測器37係檢測傳送線路33中的高頻電力(功率)者。通常,通過型功率感測器係比內建於高頻電力產生器之功率感測器更高精度。因此,在通過型功率感測器37中,與高頻電力產生器32做比較,亦更能夠正確地辨識高諧波重疊之高頻電力(功率)。因此,在傳送線路33設置通過型功率感測器37,並經由功率計38使其訊號反饋至高頻電力產生器32,藉由在功率控制及反射波控制中使用,能夠提高將頻率設為可變時的功率精度。 The pass type power sensor 37 detects the high frequency power (power) in the transmission line 33. In general, pass-through power sensors are more accurate than power sensors built into high-frequency power generators. Therefore, in the pass type power sensor 37, compared with the high frequency power generator 32, the high frequency power (power) of the high harmonic overlap can be more accurately recognized. Therefore, the pass-through type power sensor 37 is provided on the transmission line 33, and the signal is fed back to the high-frequency power generator 32 via the power meter 38. By using it in power control and reflected wave control, the frequency can be set to be increased. Variable power accuracy.

控制部7係控制基板處理裝置100之各構成部者,具有:控制器,具備微處理器;使用者界面,由操作員用於管理基板處理裝置100之輸入操作指令等的鍵盤或可觀察並顯示基板處理裝置100之運轉狀況的顯示器等所構成;記憶部,因應用於以控制器的控制來實現在基板處理裝置100所執行之各種處理的控制程式或處理條件,儲存用於在基板處理裝置100執行預定處理之處理程式。處理程式等係被記憶於記憶媒體,在記憶部中從記憶媒體讀出並執行。記憶媒體係亦可為硬碟或半導體記憶體,亦 可為CD-ROM、DVD、快閃記憶體等可攜式者。處理程式等係因應所需,藉由來自使用者介面部之指示等,從記憶部讀出並使其在控制器執行,藉此,在控制器的控制下,進行基板處理裝置100中所期望的處理。 The control unit 7 controls each component of the substrate processing apparatus 100, and includes a controller including a microprocessor, a user interface, a keyboard for observing an input operation command of the substrate processing apparatus 100, and the like, and an observable A display or the like that displays the operation state of the substrate processing apparatus 100; the memory unit is applied to control processing or processing conditions for realizing various processes executed by the substrate processing apparatus 100 under control of the controller, and is stored for processing on the substrate. The device 100 executes a processing program of a predetermined process. The processing program and the like are memorized in the memory medium, and are read and executed from the memory medium in the memory unit. Memory media can also be hard disk or semiconductor memory. It can be a portable device such as a CD-ROM, a DVD, or a flash memory. The processing program or the like is read from the memory unit and executed by the controller by an instruction from the user's face, etc., thereby performing the desired processing in the substrate processing apparatus 100 under the control of the controller. Processing.

接下來,說明該構成之基板處理裝置100的處理動作。 Next, the processing operation of the substrate processing apparatus 100 having this configuration will be described.

一開始,開啟閘閥21且藉由搬送裝置(未圖示)將基板S從搬入搬出口20搬入至腔室1內,並載置於作為載置台功能的陽極電極4上。使搬送裝置由腔室1退避,關閉閘閥21後,藉由排氣裝置18對腔室1內進行排氣,並使腔室中成為預定的真空環境。此時,陽極電極4上之基板S係藉由加熱器14被加熱至預定溫度。 Initially, the gate valve 21 is opened, and the substrate S is carried into the chamber 1 from the loading/unloading port 20 by a transfer device (not shown), and placed on the anode electrode 4 functioning as a mounting table. The conveyance device is retracted from the chamber 1, and after the gate valve 21 is closed, the inside of the chamber 1 is exhausted by the exhaust device 18, and the chamber is brought into a predetermined vacuum environment. At this time, the substrate S on the anode electrode 4 is heated to a predetermined temperature by the heater 14.

且,從處理氣體供給機構15經由處理氣體供給路徑16及噴頭10,使處理氣體噴灑狀地吐出至腔室1內,並同時從高頻電力產生器32向陰極電極3供給高頻電力。 Further, the processing gas supply means 15 discharges the processing gas into the chamber 1 through the processing gas supply path 16 and the head 10, and simultaneously supplies the high-frequency power from the high-frequency power generator 32 to the cathode electrode 3.

藉此,在彼此對向之陰極電極3與陽極電極4之間產生高頻電場,透過藉由該高頻電場所生成之處理氣體的電漿,在以加熱器14所加熱之基板S上進行預定的電漿處理例如電漿CVD。 Thereby, a high-frequency electric field is generated between the cathode electrode 3 and the anode electrode 4 opposed to each other, and the plasma of the processing gas generated by the high-frequency electric field is transmitted through the substrate S heated by the heater 14. A predetermined plasma treatment such as plasma CVD.

在本實施形態中,高頻電力產生器32係藉由外部振盪器31而輸出之高頻電力的頻率為可變的。例如成為高頻電力產生器32之基準的頻率為13.56MHz時,能夠產生±3MHz左右的頻率變化。在高頻電力產生器32 中,設有低通濾波器32a,該低通濾波器32a係用於使相對於成為基準之頻率之基本頻率的高諧波(例如將基本頻率設為10MHz時、成為20MHz、30MHz等)進行衰減,但由於為固定常數,因此在使頻率由成為基準之頻率產生變化時,會產生以低通濾波器(LPF)32a無法完全進行衰減的高諧波。 In the present embodiment, the frequency of the high-frequency power output by the high-frequency power generator 32 by the external oscillator 31 is variable. For example, when the frequency of the reference of the high-frequency power generator 32 is 13.56 MHz, a frequency change of about ±3 MHz can be generated. In the high frequency power generator 32 In the middle, a low-pass filter 32a for setting a high harmonic with respect to a fundamental frequency of a reference frequency (for example, when the fundamental frequency is 10 MHz, 20 MHz, 30 MHz, or the like) is provided. Although the attenuation is constant, when the frequency is changed from the reference frequency, high harmonics that cannot be completely attenuated by the low-pass filter (LPF) 32a are generated.

例如,如圖3之頻譜所示,高諧波成分係以低通濾波器(LPF)32a無法被充份衰減的結果,與基本頻率成分相比,從高頻電力產生器32輸出過高之二次高諧波成分。此時的輸出波形係會變得如圖4所示,與高諧波成分被充分衰減且大致為正弦曲線之圖5所示之適當的輸出波形比較,會產生失真。 For example, as shown in the spectrum of FIG. 3, the high harmonic component is not sufficiently attenuated by the low pass filter (LPF) 32a, and the output from the high frequency power generator 32 is too high as compared with the fundamental frequency component. Second harmonic component. The output waveform at this time becomes as shown in FIG. 4, and distortion is generated as compared with an appropriate output waveform shown in FIG. 5 in which the harmonic component is sufficiently attenuated and substantially sinusoidal.

如此,從高頻電力產生器32係產生無法完全以低通濾波器(LPF)32a進行衰減的高諧波,此外,從電漿負載亦會產生高諧波,該些波在傳送線路33中被合成,且在阻抗匹配器34進行調諧時會產生問題。亦即,調諧係以基本頻率(在使頻率產生變化的情況下為已變化之頻率)來進行為最佳,在阻抗匹配器34中,藉由RF感測器,僅感測基本頻率並進行調諧,通常,阻抗匹配器之RF感測器其頻率特性不佳(Q較低),如此,在包含頻率可變時所產生之高諧波成分的情況下,無法去除高諧波成分。因此,其高諧波成分會對阻抗匹配器34之檢測器產生反應而在調諧時產生問題,因而變得難以匹配。 As described above, high-frequency power generator 32 generates high harmonics that cannot be completely attenuated by the low-pass filter (LPF) 32a, and high harmonics are generated from the plasma load, and the waves are transmitted in the transmission line 33. It is synthesized and causes problems when the impedance matcher 34 performs tuning. That is, the tuning is preferably performed at a fundamental frequency (which is a changed frequency in the case where the frequency is changed). In the impedance matching unit 34, only the fundamental frequency is sensed and performed by the RF sensor. Tuning, in general, the RF sensor of the impedance matcher has poor frequency characteristics (low Q), so that the high harmonic component cannot be removed in the case of containing a high harmonic component generated when the frequency is variable. Therefore, its high harmonic component reacts to the detector of the impedance matcher 34 and causes problems in tuning, and thus becomes difficult to match.

因此,在本實施形態中,藉由方向性耦合器 35將經由阻抗匹配器34之反射波導引至頻譜分析器36,並檢測反射波的頻譜,使基本頻率之反射成分反饋至阻抗匹配器34。頻譜分析器36能夠準確地分離基本頻率之反射成分與高諧波成分,實際上僅其基本頻率之反射成分被反饋至阻抗匹配器34,因此,即使在將頻率設為可變的情況下,亦能夠在阻抗匹配器34進行高精度的調諧。 Therefore, in the present embodiment, the directional coupler 35 directs the reflected wave through the impedance matcher 34 to the spectrum analyzer 36, and detects the spectrum of the reflected wave, so that the reflected component of the fundamental frequency is fed back to the impedance matcher 34. The spectrum analyzer 36 is capable of accurately separating the reflection component and the high harmonic component of the fundamental frequency, and actually only the reflection component of the fundamental frequency thereof is fed back to the impedance matcher 34, so even in the case where the frequency is made variable, High-precision tuning can also be performed at the impedance matcher 34.

如此能夠進行高精度的調諧,因此,不用更換高頻電力產生器或阻抗匹配器而能夠變更RF頻率,且在實際應用上能夠進行使頻率產生變化的程序。 Since high-precision tuning can be performed in this way, the RF frequency can be changed without replacing the high-frequency power generator or the impedance matching device, and a program for changing the frequency can be performed in practical use.

例如,在想增加電漿密度的情況下,特別是在CVD成膜中想提高成膜速度的情況等,提高RF頻率而進行產品處理為較佳,又,例如在太陽能板之CVD處理、想提高結晶率的情況等,降低RF頻率而進行產品處理為較佳。 For example, when it is desired to increase the plasma density, in particular, in order to increase the film formation rate in CVD film formation, it is preferable to increase the RF frequency and perform product processing, and for example, in CVD processing of solar panels, It is preferable to reduce the RF frequency and to carry out product processing in the case of increasing the crystallization ratio.

另外,來自方向性耦合器35的訊號係能夠作為新程序的條件或故障分析或RF訊號的監測,而有效的加以利用。 In addition, the signal from the directional coupler 35 can be effectively utilized as a condition of a new program or as a failure analysis or monitoring of an RF signal.

又,如上述,因為各種高諧波係以電漿來反射並返回高頻電力產生器32,故有時會產生無法以高頻電力產生器32之功率感測器讀出正確之行進波、反射波的情況。特別是在使頻率產生變化、以原來被調整之頻率以外的頻率進行操作時,其狀況更為明顯。 Further, as described above, since various types of high harmonics are reflected by the plasma and returned to the high frequency power generator 32, it is sometimes impossible to read the correct traveling wave by the power sensor of the high frequency power generator 32. The case of reflected waves. In particular, the situation is more pronounced when the frequency is changed and the frequency is operated at a frequency other than the originally adjusted frequency.

可藉由設置通過型功率感測器37來消解該問題。如上述,通常,通過型功率感測器係比內建於高頻電 力產生器之功率感測器更高精度。因此,在通過型功率感測器37中,與高頻電力產生器32做比較,亦更能夠正確地辨識高諧波重疊之高頻電力(功率)。因此,將由通過型功率感測器37所檢測之訊號,經由功率計38反饋至高頻電力產生器32,藉由將此使用於功率控制及反射波控制,能夠提高將頻率設為可變時的功率精度。 This problem can be eliminated by setting the pass-through power sensor 37. As mentioned above, usually, the pass type power sensor is built in high frequency electricity. The power sensor of the force generator is more precise. Therefore, in the pass type power sensor 37, compared with the high frequency power generator 32, the high frequency power (power) of the high harmonic overlap can be more accurately recognized. Therefore, the signal detected by the pass-through power sensor 37 is fed back to the high-frequency power generator 32 via the power meter 38, and by using this for power control and reflected wave control, it is possible to increase the frequency when the frequency is made variable. Power accuracy.

通過型功率感測器37係即使在不使頻率產生變化的情況下,亦安裝於構成傳送線路33之同軸纜線的前端,因此,藉由將其檢測訊號反饋至高頻電力產生器32,可修正因傳送線路33所導致之損失,而能夠將功率值控制在更接近所使用於實際程序的功率值。又,適當地選擇通過型功率感測器37之頻率範圍,而將基本頻率(在使頻率產生變化的情況下為已變化之頻率)設於通過型功率感測器37的範圍內且將高諧波頻率設於頻率範圍外,藉此,更能夠提高精度。 The pass-through type power sensor 37 is attached to the front end of the coaxial cable constituting the transmission line 33 even when the frequency is not changed, and therefore, by feeding back the detection signal to the high-frequency power generator 32, The loss due to the transmission line 33 can be corrected, and the power value can be controlled to be closer to the power value used in the actual program. Further, the frequency range of the pass-through power sensor 37 is appropriately selected, and the fundamental frequency (the changed frequency in the case where the frequency is changed) is set within the range of the pass-through power sensor 37 and will be high. The harmonic frequency is set outside the frequency range, thereby improving accuracy.

另外,來自高頻電力產生器32之頻率的變化量不是太大的情況下,即使藉由將通過型功率感測器37之檢測訊號反饋至阻抗匹配器34,亦能夠實現在阻抗匹配器34中的高精度調諧。 In addition, in the case where the amount of change from the frequency of the high-frequency power generator 32 is not too large, even in the case where the detection signal of the pass-through power sensor 37 is fed back to the impedance matcher 34, the impedance matcher 34 can be realized. High precision tuning in the middle.

<第2實施形態> <Second embodiment>

接下來,說明第2實施形態。圖6係表示本發明之第2實施形態之基板處理裝置的模式圖。本實施形態之基板處理裝置200基本上係適用於在第1實施形態之基板處理 裝置100進行複數個基板之電漿處理的裝置(批量式裝置)者。因此,在圖6中,對具有與圖1相同功能者標示相同的符號並進行說明。 Next, a second embodiment will be described. Fig. 6 is a schematic view showing a substrate processing apparatus according to a second embodiment of the present invention. The substrate processing apparatus 200 of the present embodiment is basically applied to the substrate processing of the first embodiment. The apparatus 100 is a device (bulk type device) that performs plasma processing of a plurality of substrates. Therefore, in FIG. 6, the same symbols as those in FIG. 1 are denoted by the same reference numerals and will be described.

基板處理裝置200係被構成為對複數個基板實施電漿處理之平行板型的電漿處理裝置,收容複數個(圖6中為3片)基板S,並具有進行電漿處理的腔室1。腔室1係與實施形態1相同,被接地保護。 The substrate processing apparatus 200 is configured as a parallel plate type plasma processing apparatus that performs plasma processing on a plurality of substrates, and accommodates a plurality of (three sheets in FIG. 6) substrates S and has a chamber 1 for performing plasma processing. . The chamber 1 is the same as that of the first embodiment, and is grounded.

在腔室1內,上下方向配置有複數對(圖6中為3對)平行板電極,該平行板電極係陰極電極3及陽極電極4上下方向相對而配置。陽極電極4係構成為下部電極,與基板處理裝置100相同作為基板S之載置台的功能,並埋設有加熱器14且接地。陰極電極3係構成為上部電極,作為被供給高頻電力之電漿生成電極的功能,但與第1實施形態不同,並不具有噴頭的功能。 In the chamber 1, a plurality of pairs (three pairs in FIG. 6) of parallel plate electrodes are disposed in the vertical direction, and the parallel plate electrodes are arranged such that the cathode electrodes 3 and the anode electrodes 4 face each other in the vertical direction. The anode electrode 4 is configured as a lower electrode, and functions as a mounting table of the substrate S in the same manner as the substrate processing apparatus 100, and the heater 14 is buried and grounded. The cathode electrode 3 is configured as an upper electrode and functions as a plasma generating electrode to which high-frequency power is supplied. However, unlike the first embodiment, the cathode electrode 3 does not have a function as a head.

該些陰極電極3及陽極電極4係藉由支撐構件52,支撐於腔室1。另外,設置升降機構並使陰極電極3或陽極電極4升降,藉此,設為能夠調節陰極電極3與陽極電極4之間的距離。 The cathode electrode 3 and the anode electrode 4 are supported by the chamber 1 by the support member 52. Further, by providing the elevating mechanism and raising and lowering the cathode electrode 3 or the anode electrode 4, it is possible to adjust the distance between the cathode electrode 3 and the anode electrode 4.

即使在本實施形態中,雖然處理氣體供給部5具有處理氣體供給機構15與處理氣體供給路徑16,但處理氣體供給路徑16係被連接於設在腔室1之頂壁的氣體導入口10',且不使用噴頭。當然,與第1實施形態相同,亦可將各陰極電極3作為噴頭的功能,並從各陰極電極噴灑狀地導入處理氣體。 In the present embodiment, the processing gas supply unit 5 includes the processing gas supply unit 15 and the processing gas supply path 16, but the processing gas supply path 16 is connected to the gas introduction port 10 ' provided on the top wall of the chamber 1. And do not use the nozzle. Of course, as in the first embodiment, each of the cathode electrodes 3 can function as a head, and the processing gas can be introduced into the cathode electrode in a sprayed manner.

排氣部6其基本構成亦與第1實施形態相同,具有排氣配管17、排氣裝置18與自動壓力控制閥(APC)19,但排氣配管17並非連接於腔室1的底部,而是連接於側壁上部及下部。 The exhaust unit 6 has a basic configuration similar to that of the first embodiment, and includes an exhaust pipe 17, an exhaust device 18, and an automatic pressure control valve (APC) 19. However, the exhaust pipe 17 is not connected to the bottom of the chamber 1, but It is connected to the upper and lower parts of the side wall.

在腔室1之側壁中設有可一次搬送複數個基板之搬送口(未圖示),搬送口可藉由閘閥(未圖示)進行開關。 A transfer port (not shown) that can transport a plurality of substrates at a time is provided in the side wall of the chamber 1, and the transfer port can be opened and closed by a gate valve (not shown).

本實施形態之基板處理裝置200係具有與第1實施形態相同的電漿產生裝置2。亦即,即使在本實施形態中,電漿產生裝置2亦具有:外部振盪器31;高頻電力產生器32;傳送線路33;阻抗匹配器34;方向性耦合器35;頻譜分析器36;通過型功率感測器37,設於比傳送線路33之阻抗匹配器34更上游側處;功率計38,測量來自通過型功率感測器37的訊號,並反饋至高頻產生器32。傳送線路33係在阻抗匹配器34的前端分岐為傳送線路51,所分岐之傳送線路51被連接於各陰極電極3之上面中央。 The substrate processing apparatus 200 of the present embodiment has the same plasma generating apparatus 2 as that of the first embodiment. That is, even in the present embodiment, the plasma generating device 2 has: an external oscillator 31; a high frequency power generator 32; a transmission line 33; an impedance matching unit 34; a directional coupler 35; a spectrum analyzer 36; The pass type power sensor 37 is provided at the upstream side of the impedance matching unit 34 of the transmission line 33; the power meter 38 measures the signal from the pass type power sensor 37 and feeds it back to the high frequency generator 32. The transmission line 33 is branched at the front end of the impedance matching unit 34 as a transmission line 51, and the branched transmission line 51 is connected to the center of the upper surface of each cathode electrode 3.

即使在本實施形態之基板處理裝置200中,亦具有構成為與第1實施形態相同之控制部(電腦)7,藉由該控制部7控制各構成部。 In the substrate processing apparatus 200 of the present embodiment, the control unit (computer) 7 having the same configuration as that of the first embodiment is provided, and the control unit 7 controls the respective components.

在該構成之基板處理裝置200中,與第1實施形態之基板處理裝置100相同,進行電漿處理例如電漿CVD處理。亦即,將複數片(3片)基板S載置於各陽極電極4上,對腔室1內進行排氣並使腔室中成為預定的真 空環境,藉由加熱器14將基板S加熱至預定溫度,並同時從處理氣體供給機構15經由處理氣體供給路徑16及氣體導入口10'將處理氣體導入至腔室1內,且從高頻電力產生器32將高頻電力供給至各陰極電極3。 In the substrate processing apparatus 200 of this configuration, plasma processing such as plasma CVD processing is performed in the same manner as the substrate processing apparatus 100 of the first embodiment. That is, a plurality of (three) substrates S are placed on the respective anode electrodes 4, and the inside of the chamber 1 is evacuated to make a predetermined vacuum environment in the chamber, and the substrate S is heated by the heater 14 to At a predetermined temperature, the processing gas is introduced into the chamber 1 from the processing gas supply unit 15 via the processing gas supply path 16 and the gas introduction port 10 ' , and high-frequency power is supplied from the high-frequency power generator 32 to the respective cathode electrodes. 3.

藉此,在各平行板電極中對向之陰極電極3與陽極電極4之間會產生高頻電場,藉由由該高頻電場所生成之處理氣體的電漿,在以加熱器14所加熱之基板S上進行預定的電漿處理例如電漿CVD。 Thereby, a high-frequency electric field is generated between the cathode electrode 3 and the anode electrode 4 opposed to each of the parallel plate electrodes, and is heated by the heater 14 by the plasma of the processing gas generated by the high-frequency electric field. A predetermined plasma treatment such as plasma CVD is performed on the substrate S.

即使在本實施形態中,亦藉由方向性耦合器35將經由阻抗匹配器34之反射波導引至頻譜分析器36且取出反射波的頻譜,並能夠僅將基本頻率之反射成分反饋至阻抗匹配器34,因此,在阻抗匹配器34中,能夠進行高精度的調諧。 Even in the present embodiment, the reflected wave via the impedance matching unit 34 is guided to the spectrum analyzer 36 by the directional coupler 35, and the spectrum of the reflected wave is taken out, and only the reflection component of the fundamental frequency can be fed back to the impedance. The matcher 34, therefore, in the impedance matcher 34, enables high-precision tuning.

又,藉由設置通過型功率感測器37,將在該處所檢測之訊號經由功率計38反饋至高頻電力產生器32,而能夠將此使用於功率控制及反射波控制,並能夠提高將頻率設為可變時的功率精度。 Further, by providing the pass-through power sensor 37, the signal detected at the place is fed back to the high-frequency power generator 32 via the power meter 38, and this can be used for power control and reflected wave control, and can be improved. The power accuracy when the frequency is set to be variable.

<變形例等> <Modifications, etc.>

另外,本發明係不限定於上述實施形態,而可進行各種變形。例如,上述實施形態中,在傳送線路33中將通過型功率感測器37設置於比方向性耦合器35更靠近高頻電力產生器32側,該些位置亦可相反。 Further, the present invention is not limited to the above embodiment, and various modifications can be made. For example, in the above embodiment, the transmission type power sensor 37 is disposed closer to the high frequency power generator 32 than the directional coupler 35 in the transmission line 33, and these positions may be reversed.

又,在上述實施形態中,使用頻譜分析器36 作為用於求出包含高諧波之反射波訊號之頻譜的檢測器,但若能夠準確地求出頻譜,則不限於此。又,雖然舉出以FFT方式者作為該檢測器較佳的例子,但並不限於此,亦可為超外差式法等、其他方式。 Further, in the above embodiment, the spectrum analyzer 36 is used. As a detector for obtaining a spectrum of a reflected wave signal including high harmonics, the frequency spectrum is not limited thereto. Further, although the FFT method is preferred as the detector, the present invention is not limited thereto, and may be a super-heterodyne method or the like.

且,雖舉例說明以電漿CVD作為基板處理裝置中的電漿處理,但在本發明其原理上當然並不限定於此,而能夠適用於電漿蝕刻等、其他電漿處理。且,雖然在上述實施形態中係將高頻電力導入至平行板電極之上部電極而下部電極接地,但亦可將上部電極接地且將高頻電力導入至下部電極,亦可將高頻電力導入至上部電極及下部電極兩者。且,又在使本發明適用於批量式裝置的情況下,一次進行處理的基板數量並不限定為3片。且,又本發明所適用的基板並不特別限定,可適用於太陽能用基板或平板顯示器(FPD)用玻璃基板等、各種基板。 Further, although plasma CVD is used as the plasma treatment in the substrate processing apparatus, the principle of the present invention is of course not limited thereto, and can be applied to other plasma processing such as plasma etching. Further, in the above embodiment, the high-frequency power is introduced to the upper electrode of the parallel plate electrode and the lower electrode is grounded. However, the upper electrode may be grounded and high-frequency power may be introduced to the lower electrode, and high-frequency power may be introduced. To both the upper electrode and the lower electrode. Further, in the case where the present invention is applied to a batch type apparatus, the number of substrates to be processed at one time is not limited to three. Further, the substrate to which the present invention is applied is not particularly limited, and can be applied to various substrates such as a solar substrate or a glass substrate for a flat panel display (FPD).

1‧‧‧腔室 1‧‧‧ chamber

2‧‧‧電漿產生裝置 2‧‧‧ Plasma generating device

3‧‧‧陰極電極 3‧‧‧Cathode electrode

3a‧‧‧氣體擴散空間 3a‧‧‧ gas diffusion space

3b‧‧‧氣體吐出孔 3b‧‧‧ gas discharge hole

4‧‧‧陽極電極 4‧‧‧Anode electrode

5‧‧‧處理氣體供給部 5‧‧‧Process Gas Supply Department

6‧‧‧排氣部 6‧‧‧Exhaust Department

7‧‧‧控制部 7‧‧‧Control Department

10‧‧‧噴頭 10‧‧‧ sprinkler

12‧‧‧絕緣構件 12‧‧‧Insulating components

13‧‧‧絕緣構件 13‧‧‧Insulating components

14‧‧‧加熱器 14‧‧‧heater

15‧‧‧處理氣體供給機構 15‧‧‧Processing gas supply mechanism

16‧‧‧處理氣體供給路徑 16‧‧‧Processing gas supply path

17‧‧‧排氣配管 17‧‧‧Exhaust piping

18‧‧‧排氣裝置 18‧‧‧Exhaust device

19‧‧‧自動壓力控制閥 19‧‧‧Automatic pressure control valve

20‧‧‧搬入搬出口 20‧‧‧ moving into and out

21‧‧‧閘閥 21‧‧‧ gate valve

31‧‧‧外部振盪器 31‧‧‧External Oscillator

32‧‧‧高頻電力產生器 32‧‧‧High frequency power generator

32a‧‧‧低通濾波器 32a‧‧‧Low-pass filter

33‧‧‧傳送線路 33‧‧‧Transmission line

34‧‧‧阻抗匹配器 34‧‧‧impedance matcher

35‧‧‧方向性耦合器 35‧‧‧ Directional Coupler

36‧‧‧頻譜分析器 36‧‧‧Spectrum Analyzer

37‧‧‧通過型功率感測器 37‧‧‧ Pass-through power sensor

38‧‧‧功率計 38‧‧‧Power meter

100‧‧‧基板處理裝置 100‧‧‧Substrate processing unit

S‧‧‧基板 S‧‧‧Substrate

Claims (6)

一種電漿產生裝置,藉由向電漿生成電極供給高頻電力來產生電漿,其特徵係具備:高頻振盪器,可變更進行振盪之高頻的頻率;高頻電力產生器,放大由前述高頻振盪器所進行振盪之頻率的高頻並產生高頻電力;傳送線路,從前述高頻電力產生器將高頻電力傳送至前述電漿生成電極;阻抗匹配器,設於前述傳送線路,使所產生之電漿負載阻抗與前述高頻電力產生器側之前述傳送線路的阻抗進行匹配;方向性耦合器,設於前述傳送線路之前述高頻電力產生器與前述阻抗匹配器之間;檢測器,經由前述方向性耦合器檢測所導引之反射波的頻譜,並使其中的基本頻率之反射成分反饋至前述阻抗匹配器。 A plasma generating device generates plasma by supplying high-frequency power to a plasma generating electrode, and is characterized in that: a high-frequency oscillator is provided to change a frequency at which a high frequency is oscillated; and a high-frequency power generator is amplified by a high frequency of the frequency at which the high frequency oscillator oscillates generates high frequency power; a transmission line transmits high frequency power from the high frequency power generator to the plasma generating electrode; and an impedance matching device is provided in the transmission line And matching the generated plasma load impedance with the impedance of the transmission line on the high frequency power generator side; the directional coupler is disposed between the high frequency power generator of the transmission line and the impedance matching device And a detector that detects a spectrum of the guided reflected wave via the directional coupler and feeds back a reflected component of the fundamental frequency to the impedance matcher. 如申請專利範圍第1項之電漿產生裝置,其中,更具備:通過型功率感測器,設於前述傳送線路之前述高頻電力產生器與前述阻抗匹配器之間;功率計,測量來自前述通過型功率感測器的訊號,並反饋至前述高頻產生器。 The plasma generating device of claim 1, further comprising: a pass-through power sensor disposed between the high-frequency power generator of the transmission line and the impedance matching device; and a power meter, the measurement is from The signal of the pass-through power sensor is fed back to the aforementioned high frequency generator. 如申請專利範圍第1項之電漿產生裝置,其中,前述檢測器係頻譜分析器。 The plasma generating apparatus of claim 1, wherein the detector is a spectrum analyzer. 如申請專利範圍第1項之電漿產生裝置,其中,前述檢測器係具有將輸入訊號轉換為數位訊號且進行快速傅立葉轉換,並取得頻率之頻譜的傅立葉轉換功能。 The plasma generating apparatus of claim 1, wherein the detector has a Fourier transform function of converting an input signal into a digital signal and performing fast Fourier transform to obtain a frequency spectrum. 一種基板處理裝置,藉由由高頻電力所產生之處理氣體的電漿來處理基板,其特徵係具備:腔室,收容基板並可保持於真空下;電漿生成電極,設於前述腔室內,被供給高頻電力且生成電漿;電漿產生裝置,向前述電漿生成電極供給高頻電力且使產生電漿;處理氣體供給機構,向前述腔室供給處理氣體,前述電漿產生裝置係具有:高頻振盪器,可變更進行振盪之高頻的頻率;高頻電力產生器,放大由前述高頻振盪器所進行振盪之頻率的高頻並產生高頻電力;傳送線路,從前述高頻電力產生器將高頻電力傳送至前述電漿生成電極;阻抗匹配器,設於前述傳送線路,使所產生之電漿負載阻抗與前述高頻電力產生器側之前述傳送線路的阻抗進行匹配;方向性耦合器,設於前述傳送線路之前述高頻電力產生器與前述阻抗匹配器之間;檢測器,經由前述方向性耦合器檢測所導引之反射波的頻譜,並使其中的基本頻率之反射成分反饋至前述阻抗 匹配器。 A substrate processing apparatus for processing a substrate by a plasma of a processing gas generated by high-frequency power, characterized in that: a chamber is provided, and the substrate is housed and held under vacuum; and a plasma generating electrode is disposed in the chamber a high frequency electric power is supplied to generate plasma; a plasma generating device supplies high frequency electric power to the plasma generating electrode to generate plasma; and a processing gas supply means supplies a processing gas to the chamber, the plasma generating device A high-frequency oscillator that changes a frequency of a high frequency that oscillates; a high-frequency power generator that amplifies a high frequency of a frequency oscillated by the high-frequency oscillator to generate high-frequency power; and a transmission line from the foregoing The high frequency power generator transmits the high frequency power to the plasma generating electrode; the impedance matching device is disposed on the transmitting line to cause the generated plasma load impedance to be the impedance of the transmitting line on the high frequency power generator side a directional coupler disposed between the high frequency power generator of the foregoing transmission line and the impedance matching device; the detector passes through the foregoing direction Spectrum of the reflected wave guide coupler detector, and wherein the reflection component is fed back to the fundamental frequency of the impedance Matcher. 如申請專利範圍第5項之基板處理裝置,其中,與複數個基板相對應而具有複數個電漿生成電極,藉由從前述電漿產生裝置向前述各電漿生成電極供給高頻電力所生成之電漿,來處理複數個基板。 The substrate processing apparatus according to claim 5, wherein a plurality of plasma generating electrodes are provided corresponding to the plurality of substrates, and the high frequency electric power is generated by supplying the high frequency electric power to the respective plasma generating electrodes from the plasma generating device. Plasma to process a plurality of substrates.
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