TW201422810A - Modularized photosynthetic reactor system, algae culturing method using the same and clamp set - Google Patents
Modularized photosynthetic reactor system, algae culturing method using the same and clamp set Download PDFInfo
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Abstract
Description
本揭露係有關於一種模組化光合生物反應器系統及藻類養殖方法,尤指一種以夾環組與薄膜筒件構成反應器,使反應器具有密閉特性之模組化光合生物反應器系統及藻類養殖方法。 The present disclosure relates to a modular photosynthetic bioreactor system and an algae culture method, and more particularly to a modular photosynthetic bioreactor system in which a reactor is formed by a clamp ring group and a film cylinder to make the reactor have a closed property. Algae farming methods.
習知微藻養殖系統,大都是以開放式養殖池進行培養,然而為了提高微藻的單位產量及避免外來食藻性生物入侵,光合生物反應器的開發近年來也逐漸受到重視。一般光合生物反應器的本體為透明材質所構成,例如玻璃或聚甲基丙烯酸甲酯(壓克力)、聚氯乙烯、聚碳酸酯等塑膠材料。雖然利用上述材質製作生物反應器可獲得良好的微藻養殖效果,但生產成本難以符合生質能源的需求。 Conventional microalgae culture systems are mostly cultivated in open culture ponds. However, in order to increase the unit yield of microalgae and avoid the invasion of exotic algae, the development of photosynthetic bioreactors has received increasing attention in recent years. Generally, the body of the photosynthetic bioreactor is made of a transparent material, such as glass or polymethyl methacrylate (acrylic), polyvinyl chloride, polycarbonate, and the like. Although the bioreactor can be produced by using the above materials to obtain a good microalgae cultivation effect, the production cost is difficult to meet the demand of biomass energy.
例如一種利用兩片熱壓成型的透明塑膠膜組合成片型光合反應器,此反應器寬度薄、培養液與通入之氣體在反應器的流道中充分混合,達到微藻高密度培養效果,但養殖體積小,不適合大規模養殖。 For example, a two-piece hot-pressed transparent plastic film is combined into a sheet type photosynthetic reactor. The width of the reactor is thin, and the culture liquid and the introduced gas are thoroughly mixed in the flow path of the reactor to achieve a high-density culture effect of the microalgae. However, the culture is small and not suitable for large-scale farming.
又如一種開發在水體環境中的平板袋式反應器,雖然水體中袋式反應器不需要支撐架且環境穩定度較高,但必須受限於水池設備,且水體中反應器亦會增加光通透的阻礙。 Another example is a flat bag reactor developed in a water environment. Although the bag reactor in the water body does not require a support frame and has high environmental stability, it must be limited by the pool equipment, and the reactor in the water body will also increase the light. Transparent barriers.
另如一種採用袋式反應氣懸吊設計,可免除鐵絲網架支撐及便於組裝、操作使用,惟於光合反應器中心安裝氣 升式曝氣管,此裝置於反應器內部僅能產生局部擾動,無法全面混合,另外尚有曝氣不均勻、流動滯留等現象。 Another example is a bag-type reaction gas suspension design, which can eliminate the support of the wire mesh frame and facilitate assembly and operation, but install gas in the center of the photosynthetic reactor. Ascending aeration pipe, this device can only produce local disturbance in the reactor, can not be fully mixed, and there are also phenomena such as uneven aeration and flow retention.
於一實施例中,本揭露提出一種模組化光合生物反應器系統,其包含至少一反應器、一進氣管路、一出料管路、一入料管路以及一排氣管路。 In one embodiment, the present disclosure provides a modular photosynthetic bioreactor system comprising at least one reactor, an intake line, a discharge line, a feed line, and an exhaust line.
該至少一反應器包括複數夾具組、至少一薄膜筒件以及至少一曝氣板,每一夾具組包括一外環件、一第一盤體、一彈性環以及一第二盤體,第一盤體具有一凸緣,凸緣係環繞設置於第一盤體之外側壁,彈性環具有彈性變形力,第二盤體具有一砌形頂緣。薄膜筒件具有相對之二開口端,於二開口端之間形成一容置空間,薄膜筒件具有相對之一內表面以及一外表面,於每一開口端設有一夾具組,第一盤體、彈性環以及第二盤體係設置於薄膜筒件內,外環件係套設於薄膜筒件外,彈性環係套設於第一盤體外部,第二盤體係套設於第一盤體外部,砌形頂緣係嵌入彈性環與第一盤體之外側壁之間,由砌形頂緣將彈性環推向薄膜筒件之內表面,將薄膜筒件迫緊於外環件與彈性環之間;於反應器其中之一第一盤體朝向容置空間之面設有一曝氣板。 The at least one reactor comprises a plurality of clamp sets, at least one film cylinder and at least one aeration plate, each clamp set comprising an outer ring member, a first disk body, an elastic ring and a second disk body, first The disk body has a flange, the flange is disposed around the outer side wall of the first disk body, the elastic ring has an elastic deformation force, and the second disk body has a brick-shaped top edge. The film cylinder has opposite opening ends, and an accommodating space is formed between the two open ends. The film cylinder has a pair of inner surfaces and an outer surface, and each of the open ends is provided with a clamp group, the first tray The elastic ring and the second disc system are disposed in the film cylinder, the outer ring member is sleeved outside the film cylinder, the elastic ring sleeve is sleeved on the outside of the first disc body, and the second disc system is sleeved on the first disc body. Externally, the top edge of the masonry is embedded between the elastic ring and the outer side wall of the first disc body, and the elastic ring is pushed toward the inner surface of the film cylinder by the masonry top edge, and the film cylinder is pressed against the outer ring member and elastic Between the rings; an aeration plate is disposed on a surface of the first disk body of the reactor facing the accommodating space.
進氣管路、出料管路、入料管路及排氣管路係連接於該反應器,進氣管路係用以將混合氣輸入反應器內,出料管路係用以提供反應器內之反應產物排出反應器,入料管路係用以將反應物體輸入反應器內,排氣管路係用以提供 反應器內之反應氣體排出反應器。 An intake line, a discharge line, a feed line and an exhaust line are connected to the reactor, and the intake line is used to feed the mixed gas into the reactor, and the discharge line is used to provide a reaction. The reaction product in the reactor is discharged from the reactor, and the feed pipeline is used to input the reaction object into the reactor, and the exhaust pipeline is used to provide The reaction gas in the reactor is discharged from the reactor.
於一實施例中,本揭露更提出一種藻類養殖方法,其包含進行一消毒程序、一養殖程序以及一採收程序等三個主要程序。當進行該消毒程序時,其係將水、空氣與次氯酸溶液注入一模組化光合生物反應器系統所具有之至少一反應器中,以進行消毒滅菌,再將硫代硫酸鈉溶液注入該反應器中,以中和該反應器內之餘氯;當進行該養殖程序時,其係將培養基及藻液注入於該完成消毒程序之該反應器中,並等待微藻生長至一穩定期,以促使微藻生長;當進行該採收程序時,係於該微藻生長的時期結束後,對該反應器內的微藻進行採收。 In one embodiment, the present disclosure further provides an algae cultivation method comprising three main procedures of performing a sterilization procedure, a breeding procedure, and a harvesting procedure. When the disinfection process is performed, the water, air and hypochlorous acid solution are injected into at least one reactor of a modular photosynthetic bioreactor system for sterilization, and then the sodium thiosulfate solution is injected. In the reactor, the residual chlorine in the reactor is neutralized; when the culture process is carried out, the medium and the algae solution are injected into the reactor for completing the disinfection process, and the microalgae is grown to a stable state. In order to promote the growth of the microalgae; when the harvesting process is carried out, the microalgae in the reactor is harvested after the period of growth of the microalgae is completed.
於一實施例中,本揭露又提出一種夾具組,其包括一外環件、一第一盤體、一彈性環以及一第二盤體,第一盤體具有一凸緣,凸緣係環繞設置於第一盤體之外側壁,彈性環具有彈性變形力,第二盤體具有一砌形頂緣。 In one embodiment, the present disclosure further provides a clamp set including an outer ring member, a first disk body, an elastic ring, and a second disk body. The first disk body has a flange, and the flange is surrounded. The outer ring is disposed on the outer side wall of the first disk body, the elastic ring has an elastic deformation force, and the second disk body has a brick-shaped top edge.
為使 貴審查委員對於本揭露之結構目的和功效有更進一步之了解與認同,茲配合圖示詳細說明如后。 In order to enable your review committee to have a better understanding and recognition of the structural purpose and efficacy of this disclosure, please refer to the detailed description of the illustration as follows.
以下將參照隨附之圖式來描述本揭露為達成目的所使用的技術手段與功效,而以下圖式所列舉之實施例僅為輔助說明,以利 貴審查委員瞭解,但本案之技術手段並不限於所列舉圖式。 The technical means and efficacy of the present disclosure for achieving the purpose will be described below with reference to the accompanying drawings, and the embodiments listed in the following drawings are only for the purpose of explanation, and are to be understood by the reviewing committee, but the technical means of the present invention are not Limited to the listed figures.
請參閱第一圖所示實施例,該模組化光合生物反應器系統100包含複數組反應器10、一進氣管路20、一出料管 路30、一入料管路40以及一排氣管路50。 Referring to the embodiment shown in the first figure, the modular photosynthetic bioreactor system 100 comprises a multi-array reactor 10, an intake line 20, and a discharge tube. Road 30, a feed line 40, and an exhaust line 50.
於本實施例中設有五組反應器10,但其數量係依實際所需而設計而增減,不限於圖示五組。每組反應器10係由一薄膜筒件11以及二組夾具組12A、12B構成。該薄膜筒件11採用透明軟性塑膠材質構成,薄膜筒件11之厚度係依實際所需而設置。薄膜筒件11呈長形筒狀,其具有相對之二開口端111、112,於二開口端111、112之間形成一容置空間113。於每一開口端111、112分別設有一夾具組12A、12B。薄膜筒件11係以其長度方向垂直設置,由於薄膜筒件11為軟性材質,必須藉由剛性架構支撐,如圖所示,設置於薄膜筒件11其中一開口端112(第一圖所示薄膜筒件11之頂端)之夾具組12B藉由一吊具60吊掛於一支架61,設置於薄膜筒件11另一開口端111(第一圖所示薄膜筒件11之底端)之夾具組12A可藉由一平台62支撐,使反應器10可穩固地被架設於支架61與平台62間。 In the present embodiment, five sets of reactors 10 are provided, but the number thereof is designed to be increased or decreased according to actual needs, and is not limited to the five groups shown in the figure. Each set of reactors 10 is comprised of a film cylinder 11 and two sets of clamps 12A, 12B. The film cylinder 11 is made of a transparent soft plastic material, and the thickness of the film cylinder 11 is set according to actual needs. The film cylinder 11 has an elongated cylindrical shape and has opposite opening ends 111 and 112, and an accommodation space 113 is formed between the two open ends 111 and 112. A clamp group 12A, 12B is respectively disposed at each of the open ends 111, 112. The film cylinder 11 is vertically disposed in the longitudinal direction thereof. Since the film cylinder 11 is made of a soft material, it must be supported by a rigid structure, as shown in the figure, at one of the open ends 112 of the film cylinder 11 (shown in the first figure). The clamp group 12B of the top end of the film cylinder 11 is suspended from a bracket 61 by a spreader 60, and is disposed at the other open end 111 of the film cylinder member 11 (the bottom end of the film cylinder member 11 shown in the first figure). The clamp set 12A can be supported by a platform 62 so that the reactor 10 can be stably placed between the bracket 61 and the platform 62.
進氣管路20、出料管路30、入料管路40及排氣管路50係連接於每一反應器10。進氣管路20係用以將混合氣輸入反應器10內,於進氣管路20設有一閥門21,藉由控制該閥門21可控制混合氣體是否流入每一反應器10中。出料管路30係用以提供反應器10內之反應產物排出反應器10,於出料管路30設有一總閥門31以及複數液位控制閥32A~32D,於每一反應器10連接該出料管路30之路徑上分別設有一閥門33~37,藉由控制該閥門33~37可控制反應器10內之反應產物是否流出反應器10,閥門33~37可設計為連動閥模式,例如以連桿38同步開啟或關閉,以 氣動、電動、機械方式操作。入料管路40係用以將反應物體輸入反應器10內,於入料管路40設有一總閥門41,於每一反應器10連接該入料管路40之路徑上分別設有一閥門42~46,藉由控制該閥門42~46可控制反應物體是否輸入反應器10中。排氣管路50係用以提供反應器10內之反應氣體排出反應器10,於排氣管路50設有一總閥門51,於每一反應器10連接該排氣管路50之路徑上分別設有一閥門52~56,藉由控制該閥門52~56可控制反應器10內之反應器體是否流出反應器10,排氣管路50與進氣管路20相連接,於排氣管路50與進氣管路20之間設有一閥門22,藉由控制該閥門22可控制混合氣體是否可經由排氣管路50輸入反應器10內,亦即,排氣管路50與進氣管路20係可阻斷地相連接。而設置有進氣管路20及出料管路30之夾具組12A之水平高度,係低於該設置有排氣管路50及入料管路40之夾具組12B之水平高度。 An intake line 20, a discharge line 30, a feed line 40, and an exhaust line 50 are connected to each reactor 10. The intake line 20 is for introducing a mixed gas into the reactor 10, and a valve 21 is provided in the intake line 20, and by controlling the valve 21, whether or not the mixed gas flows into each of the reactors 10 can be controlled. The discharge line 30 is for providing the reaction product in the reactor 10 to discharge the reactor 10. The discharge line 30 is provided with a total valve 31 and a plurality of liquid level control valves 32A to 32D, which are connected to each reactor 10. A valve 33-37 is respectively disposed on the path of the discharge line 30. By controlling the valves 33-37, whether the reaction product in the reactor 10 flows out of the reactor 10 can be controlled, and the valves 33-37 can be designed as a linked valve mode. For example, the link 38 is turned on or off synchronously to Pneumatic, electric, mechanical operation. The feed line 40 is used to input the reaction object into the reactor 10, and a total valve 41 is disposed in the feed line 40, and a valve 42 is respectively disposed on the path of each of the reactors 10 connected to the feed line 40. ~46, by controlling the valves 42-46, it is possible to control whether or not the reaction object is input into the reactor 10. The exhaust line 50 is for providing the reaction gas discharge reactor 10 in the reactor 10, and a total valve 51 is disposed in the exhaust line 50, and the path of each of the reactors 10 connected to the exhaust line 50 is respectively A valve 52-56 is provided. By controlling the valves 52-56, it is possible to control whether the reactor body in the reactor 10 flows out of the reactor 10, and the exhaust line 50 is connected to the intake line 20 in the exhaust line. A valve 22 is disposed between the 50 and the intake line 20, and by controlling the valve 22, whether the mixed gas can be input into the reactor 10 via the exhaust line 50, that is, the exhaust line 50 and the intake pipe are controlled. The road 20 system can block the ground connection. The level of the clamp group 12A provided with the intake line 20 and the discharge line 30 is lower than the level of the clamp group 12B provided with the exhaust line 50 and the feed line 40.
請參閱第二圖至第四圖所示,說明本揭露之夾具組織實施例結構。該夾具組12主要係由一外環件121、一第一盤體122、一彈性環123以及一第二盤體124構成,於本實施例中,該外環件121、第一盤體122、彈性環123及第二盤體124都呈圓形。外環件121具有一內側環壁1211,於該內側環壁1211設有一環形凹槽1212。第一盤體122具有一凸緣1221,凸緣1221係環繞設置於第一盤體122之外側壁1222,於第一盤體122設有複數貫穿部,該複數貫穿部包括一第一貫穿部1223、一第二貫穿部1224以及一第三貫穿部1225。彈性環123係採用具有彈性之橡膠材 質製成,使彈性環123具有受力變形之能力。第二盤體124具有一砌形頂緣1241,該砌形頂緣1241係一斷面呈尖錐形之環狀結構,第二盤體124具有一底緣1242,該底緣1242圍繞形成一透空部1243。 Referring to the second to fourth figures, the structure of the clamp organization embodiment of the present disclosure will be described. The clamp unit 12 is mainly composed of an outer ring member 121, a first disk body 122, an elastic ring 123 and a second disk body 124. In this embodiment, the outer ring member 121 and the first disk body 122 are formed. The elastic ring 123 and the second disk body 124 are all circular. The outer ring member 121 has an inner ring wall 1211, and the inner ring wall 1211 is provided with an annular groove 1212. The first disk body 122 has a flange 1221. The flange 1221 is disposed around the outer wall 1222 of the first disk body 122. The first disk body 122 is provided with a plurality of penetrating portions, and the plurality of penetrating portions include a first penetrating portion. 1223, a second through portion 1224 and a third through portion 1225. Elastic ring 123 is made of elastic rubber material The quality of the elastic ring 123 has the ability to be deformed by force. The second disk body 124 has a masonry top edge 1241. The masonry top edge 1241 is a ring-shaped annular structure having a tapered shape. The second disk body 124 has a bottom edge 1242. The bottom edge 1242 surrounds the second body 124. The vacant portion 1243.
請參閱第五圖及第六圖所示,薄膜筒件11具有相對之一內表面114以及一外表面115,第一盤體122、彈性環123以及第二盤體124係設置於薄膜筒件11內,外環件121係套設於薄膜筒件11外,彈性環123套設於第一盤體122之外側壁1222且抵靠於該凸緣1221底部,再將第二盤體124套設於第一盤體122外部,砌形頂緣1241呈尖錐形之一端係朝向並嵌入彈性環123與第一盤體122之外側壁1222之間,彈性環123之位置係與外環件121之環形凹槽1212之位置相對應,藉由砌形頂緣1241呈尖錐形之結構,砌形頂緣1241相對於尖錐形之一端可將彈性環123推向薄膜筒件11之內表面114,且彈性環123係嵌入於該環形凹槽1212內,如此即可將薄膜筒件11迫緊於外環件121與彈性環123之間。 Referring to the fifth and sixth figures, the film cylinder 11 has a relatively inner surface 114 and an outer surface 115. The first disk 122, the elastic ring 123 and the second disk 124 are disposed on the film cylinder. 11 , the outer ring member 121 is sleeved on the outer side of the film cylinder 11 , the elastic ring 123 is sleeved on the outer side wall 1222 of the first disk body 122 and abuts against the bottom of the flange 1221 , and then the second disk body 124 is sleeved. The outer edge of the first disk body 122 is disposed at one end of the tapered shape and is embedded between the elastic ring 123 and the outer side wall 1222 of the first disk body 122. The position of the elastic ring 123 is connected to the outer ring member. The position of the annular groove 1212 of 121 corresponds to a position in which the masonry top edge 1241 has a pointed shape, and the one end of the masonry top edge 1241 can push the elastic ring 123 into the film cylinder 11 with respect to one end of the tapered end. The surface 114, and the elastic ring 123 is embedded in the annular groove 1212, so that the film cylinder 11 can be forced between the outer ring member 121 and the elastic ring 123.
請參閱第二圖及第六圖所示,於第一盤體122相對於朝向薄膜筒件11之容置空間113之面與第二盤體124之間具有一間距d1,於第二盤體124相對於設有第一盤體122之一面設有複數調整螺栓1244,每一該調整螺栓1244之一端係貫穿該第二盤體124底緣1242之螺孔1245且抵靠於第一盤體122朝向第二盤體124之一面,藉由旋轉該調整螺栓1244可調整第一盤體122與第二盤體124間之該間距d1,以適應不同厚度之薄膜筒件11。 Referring to the second and sixth figures, a gap d1 is formed between the first disk 122 and the second disk 124 opposite to the accommodating space 113 facing the film cylinder 11 to the second disk. A plurality of adjusting bolts 1244 are disposed on a surface of the first disk body 122. One end of each of the adjusting bolts 1244 extends through the screw hole 1245 of the bottom edge 1242 of the second disk body 124 and abuts against the first disk body. 122 faces one side of the second disk body 124. The spacing d1 between the first disk body 122 and the second disk body 124 can be adjusted by rotating the adjusting bolt 1244 to accommodate the film cylinders 11 of different thicknesses.
請參閱第一圖及第二圖所示,第一圖所示夾具組12A、12B之主要結構與第二圖所示該夾具組12之結構相同,藉由夾具組12A、12B夾持於薄膜筒件11兩開口端111、112,可將兩開口端111、112封閉,薄膜筒件11之容置空間113僅能透過第一盤體122所設置之第一貫穿部1223、第二貫穿部1224及第三貫穿部1225與外部環境相通。而該第一貫穿部1223及第二貫穿部1224係分別與進氣管路20、出料管路30、排氣管路50及入料管路40相連接,第三貫穿部1225係可與各種檢測用探針連接,該檢測用探針之種類例如可包括酸鹼度(PH)、溶解氧(DO)、溫度等等檢測用探針。其中,設置於薄膜筒件11底部之夾具組12A由於連接進氣管路20且提供曝氣作用,因此於該夾具組12A設置有一曝氣板。 Referring to the first and second figures, the main structure of the clamp set 12A, 12B shown in the first figure is the same as that of the clamp set 12 shown in the second figure, and is clamped to the film by the clamp sets 12A, 12B. The two open ends 111 and 112 of the tubular member 11 can close the two open ends 111 and 112. The receiving space 113 of the film cylinder 11 can only pass through the first through portion 1223 and the second through portion of the first disk 122. The 1224 and third penetrations 1225 are in communication with the external environment. The first through portion 1223 and the second through portion 1224 are respectively connected to the intake line 20, the discharge line 30, the exhaust line 50, and the feed line 40, and the third through portion 1225 is Various detection probes are connected, and the type of the detection probe may include, for example, a probe for detecting pH, pH, dissolved oxygen (DO), temperature, and the like. Wherein, the clamp group 12A disposed at the bottom of the film cylinder 11 is connected to the intake pipe 20 and provides an aeration effect, so an aeration plate is disposed in the clamp group 12A.
請參閱第一圖、第七圖及第八圖所示,夾具組12A之第一盤體122A朝向薄膜筒件11之容置空間113(如第一圖所示)之面設有該曝氣板125,曝氣板125係以橡膠材質製成,分佈許多孔徑小於1mm之散氣孔,曝氣板125係以一固定環126、固定螺絲127等元件固定於第一盤體122A,進氣管路20係連接於第一貫穿部1223A,出料管路30係連接於第二貫穿部1224A,就夾具組12A而言,其第三貫穿部1225A沒有作用,可以將第三貫穿部1225A封閉。當混合氣由進氣管路20進入第二盤體124A,再向上進入第一盤體122A、曝氣板125時,可產生微小氣泡,此氣泡上升時可帶動周邊藻液上下左右運動,並藉由大面積曝氣,增加氣、液接觸,藻液混合效果良好、改善流動滯留,使 藻體有效流動循環,充份吸收戶外陽光或人工光源,提高微藻生長速率。 Referring to the first, seventh and eighth figures, the first disk body 122A of the clamp group 12A is provided with the aeration facing the accommodating space 113 of the film cylinder 11 (shown in the first figure). The plate 125 and the aeration plate 125 are made of a rubber material, and a plurality of air holes having a hole diameter of less than 1 mm are distributed. The aeration plate 125 is fixed to the first disk body 122A by a fixing ring 126, a fixing screw 127 and the like. The road 20 is connected to the first penetration portion 1223A, and the discharge line 30 is connected to the second penetration portion 1224A. The third penetration portion 1225A does not function with respect to the clamp group 12A, and the third penetration portion 1225A can be closed. When the mixed gas enters the second disk body 124A from the intake pipe 20 and then enters the first disk body 122A and the aeration plate 125 upward, microbubbles can be generated, and when the air bubbles rise, the surrounding algae liquid can be moved up and down and left and right, and By a large area of aeration, increasing the contact between gas and liquid, the algae liquid has a good mixing effect and improves the flow retention. The algae effectively flow and circulate, fully absorb outdoor sunlight or artificial light source, and increase the growth rate of microalgae.
請參閱第一圖及第九圖所示,由於夾具組12B不提供曝氣作用,因此不需要設置曝氣板,並可將第一盤體122B所設置之第一貫穿部1223B封閉。至於第二貫穿部1224B及第三貫穿部1225B則分別與入料管路40及排氣管路50連接。 Referring to the first and ninth diagrams, since the clamp group 12B does not provide an aeration effect, it is not necessary to provide an aeration plate, and the first penetration portion 1223B provided in the first disk body 122B can be closed. The second penetration portion 1224B and the third penetration portion 1225B are connected to the feed line 40 and the exhaust line 50, respectively.
請參閱第一圖及第十圖所示,說明應用上述本揭露模組化光合生物反應器系統之藻類養殖方法之流程200,其主要包含:步驟202:進行一消毒程序;步驟204:進行一養殖程序;步驟206:進行一採收程序。 Please refer to the first and the tenth drawings, and illustrate a process 200 for applying the algae culture method of the modular photosynthetic bioreactor system of the present disclosure, which mainly comprises: step 202: performing a disinfection process; and step 204: performing one Breeding procedure; Step 206: Perform a harvesting procedure.
當進行該消毒程序(步驟202)時,其係經由入料管路40將水、空氣與次氯酸溶液注入該模組化光合生物反應器系統100之反應器10中,以進行消毒滅菌。例如,由入料管路40注入95%該容置空間113之海水,由進氣管路20將空氣輸入反應器10中,以及,由入料管路40將次氯酸溶液輸入反應器10中,進行24小時消毒滅菌。再經由入料管路40將硫代硫酸鈉溶液注入反應器10中,以中和反應器10內之餘氯。當中和餘氯之過程完成後,再排除10-20%該容置空間113之海水。於進行該消毒程序之過程中,入料管路40之總閥門41、閥門42~46,以及進氣管路20之閥門21都呈開啟狀態,其他閥門則為關閉狀態。 When the sterilization procedure (step 202) is performed, water, air, and hypochlorous acid solution are injected into the reactor 10 of the modular photosynthetic bioreactor system 100 via a feed line 40 for sterilization. For example, 95% of the seawater of the accommodating space 113 is injected from the feed line 40, air is introduced into the reactor 10 from the intake line 20, and a hypochlorous acid solution is introduced into the reactor 10 from the feed line 40. In the middle, disinfection is carried out for 24 hours. The sodium thiosulfate solution is then injected into the reactor 10 via a feed line 40 to neutralize the residual chlorine in the reactor 10. After the process of neutralizing the residual chlorine is completed, 10-20% of the seawater of the accommodating space 113 is excluded. During the sterilization process, the total valve 41 of the feed line 40, the valves 42-46, and the valve 21 of the intake line 20 are all open, and the other valves are closed.
該養殖程序(步驟204)係經由入料管路40將培養基及 藻液注入於已完成消毒程序之反應器10中,並等待微藻生長至一穩定期,以促使微藻生長。培養基及藻液係由水、鹽分、有機質、氮、磷以及藻種混合而成。當入料達到大約95%該容置空間113時,即停止入料,以進行養殖程序,並提供光照與二氧化碳,以促使微藻生長。養殖期間從光合反應器取樣記錄生長曲線及生長環境參數,經過數天培養後,待微藻生長的時期結束(亦即微藻停止生長),再進行體內採收(步驟206)。於注入培養基及藻液之過程時,入料管路40之總閥門41、閥門42~46呈開放狀態,其他閥門都呈關閉狀態。於進行養殖程序之過程中,除進氣管路20之閥門21以及排氣管路50之總閥門51、閥門52~56之外,其他閥門都呈關閉狀態。 The culture program (step 204) is to feed the medium through the feed line 40 and The algae solution is injected into the reactor 10 where the sterilization process has been completed, and waits for the microalgae to grow to a stable period to promote the growth of the microalgae. The medium and the algae are made up of water, salt, organic matter, nitrogen, phosphorus and algae. When the feed reaches approximately 95% of the accommodating space 113, the feed is stopped to perform the culture process and provide light and carbon dioxide to promote the growth of the microalgae. During the breeding period, the growth curve and the growth environment parameters were sampled from the photosynthetic reactor. After several days of cultivation, the period of growth of the microalgae was finished (that is, the microalgae stopped growing), and then harvested in vivo (step 206). During the process of injecting the culture medium and the algae liquid, the total valve 41 and the valves 42 to 46 of the feed line 40 are open, and the other valves are closed. During the process of the aquaculture procedure, except for the valve 21 of the intake line 20 and the total valve 51 of the exhaust line 50, valves 52-56, the other valves are closed.
該採收程序(步驟206)係於該微藻生長的時期結束後,對該反應器10內的微藻進行採收。首先,經由入料管路40將助凝劑注入反應器10,使藻種所長成之微藻團聚濃縮並沉澱於反應器10中,而後藉由出料管路30收集已團聚濃縮的微藻。將出料管路30之總閥門31及閥門33~37打開、液位控制閥32A~32D依採收量擇一開啟,同時,將排氣管路50之總閥門51關閉,將進氣管路20之閥門22打開,可由進氣管路20將氣體由反應器10之頂端輸入反應器10中,提高反應器10中之氣相壓力,以加速各反應器10中的微藻排出反應器10,並由出料管路30排出,並選擇由液位控制閥32A~32D對微藻進行收集,再排除反應器10上層澄清液。如需進行半連續養殖,可於生長穩定期後,選擇液位控制閥液位控制閥32A~32D,達到穩定採收 液位。當進行該收集已團聚濃縮的微藻之步驟時,同時觀察反應器10中的水位是否下降到一預設水位,當反應器10中的水位下降到該預設水位時,則關閉進氣閥門22,開啟總閥門51,以停止將氣體輸入反應器10,同時關閉出料管路30,以停止收集已團聚濃縮的微藻,而後透過入料管路40將新鮮培養基輸入反應器10中,即可進行下一輪之養殖程序。 The harvesting program (step 206) recovers the microalgae in the reactor 10 after the period of growth of the microalgae. First, the coagulant is injected into the reactor 10 via the feed line 40, and the microalgae grown by the algae are concentrated and precipitated in the reactor 10, and then the agglomerated concentrated microalgae are collected by the discharge line 30. . The total valve 31 and the valves 33-37 of the discharge line 30 are opened, and the liquid level control valves 32A to 32D are selectively opened according to the recovery amount, and at the same time, the total valve 51 of the exhaust line 50 is closed, and the intake pipe is closed. The valve 22 of the road 20 is opened, and gas can be introduced into the reactor 10 from the top end of the reactor 10 by the intake line 20 to increase the gas phase pressure in the reactor 10 to accelerate the discharge of the microalgae in each reactor 10. 10, and discharged from the discharge line 30, and the microalgae is selected to be collected by the liquid level control valves 32A to 32D, and the supernatant liquid of the reactor 10 is removed. For semi-continuous breeding, after the stable growth period, select the liquid level control valve level control valve 32A~32D to achieve stable recovery. Liquid level. When the step of collecting the agglomerated concentrated microalgae is performed, it is simultaneously observed whether the water level in the reactor 10 drops to a preset water level, and when the water level in the reactor 10 drops to the preset water level, the intake valve is closed. 22, the total valve 51 is opened to stop the introduction of gas into the reactor 10, while the discharge line 30 is closed to stop collecting the agglomerated concentrated microalgae, and then the fresh medium is introduced into the reactor 10 through the feed line 40, The next round of farming can be carried out.
本揭露藉由夾具組夾持於塑膠薄膜製成之薄膜筒件兩端,提供一低成本、模組化、操作容易之微藻光合反應器,同時搭配進氣管路、出料管路、入料管路及排氣管路之連接設置,養殖時之進料、接種、採收與養殖結束後的清洗可進行系統性的操作。而利用本揭露之模組化光合生物反應器系統培養藻類,可採取批次及半連續式養殖策略,在半連續式養殖中則可結合混凝採收方式,減少採收體積,並可長期培養。 The present invention provides a low-cost, modular, and easy-to-operate microalgae photosynthetic reactor by clamping the clamps at both ends of the film cylinder made of plastic film, and simultaneously matching the intake pipe and the discharge pipe. The connection between the feed line and the exhaust line can be systematically operated during feeding, inoculation, harvesting and cleaning after the end of the culture. By using the modular photosynthetic bioreactor system of the present disclosure to culture algae, batch and semi-continuous farming strategies can be adopted, and in semi-continuous farming, coagulation and harvesting methods can be combined to reduce the harvesting volume and long-term. to cultivate.
惟以上所述者,僅為本揭露之實施例而已,當不能以之限定本揭露所實施之範圍。即大凡依本揭露申請專利範圍所作之均等變化與修飾,皆應仍屬於本揭露專利涵蓋之範圍內,謹請 貴審查委員明鑑,並祈惠准,是所至禱。 However, the above description is only for the embodiments of the present disclosure, and the scope of the disclosure is not limited thereto. That is to say, the average changes and modifications made by the applicants in accordance with the scope of the application for patents should still fall within the scope of the disclosure of this patent. I would like to ask your review committee to give a clear understanding and pray for the best.
100‧‧‧模組化光合生物反應器系統 100‧‧‧Modular Photosynthetic Bioreactor System
10‧‧‧反應器 10‧‧‧Reactor
11‧‧‧薄膜筒件 11‧‧‧film cylinder
111、112‧‧‧開口端 111, 112‧‧‧ open end
113‧‧‧容置空間 113‧‧‧ accommodating space
114‧‧‧內表面 114‧‧‧ inner surface
115‧‧‧外表面 115‧‧‧ outer surface
12、12A、12B‧‧‧夾具組 12, 12A, 12B‧‧ ‧ fixture group
121‧‧‧外環件 121‧‧‧Outer ring
1211‧‧‧內側環壁 1211‧‧‧ inside ring wall
1212‧‧‧環形凹槽 1212‧‧‧ annular groove
122、122A、122B‧‧‧第一盤體 122, 122A, 122B‧‧‧ first body
1221‧‧‧凸緣 1221‧‧‧Flange
1222‧‧‧外側壁 1222‧‧‧Outer side wall
1223、1223A、1223B‧‧‧第一貫穿部 1223, 1223A, 1223B‧‧‧ first penetration
1224、1224A、1224B‧‧‧第二貫穿部 1224, 1224A, 1224B‧‧‧ second penetration
1225、1225A、1225B‧‧‧第三貫穿部 1225, 1225A, 1225B‧‧‧ third penetration
123‧‧‧彈性環 123‧‧‧Flexible ring
124‧‧‧第二盤體 124‧‧‧Second disk
1241‧‧‧砌形頂緣 1241‧‧‧Mask top edge
1242‧‧‧底緣 1242‧‧‧ bottom edge
1243‧‧‧透空部 1243‧‧‧The Department
1244‧‧‧調整螺栓 1244‧‧‧Adjustment bolt
1245‧‧‧螺孔 1245‧‧‧ screw hole
125‧‧‧曝氣板 125‧‧‧Aeration board
126‧‧‧固定環 126‧‧‧Fixed ring
127‧‧‧固定螺絲 127‧‧‧ fixing screws
20‧‧‧進氣管路 20‧‧‧Intake line
21‧‧‧進氣管路的閥門 21‧‧‧ Valves for the intake line
22‧‧‧排氣管路與進氣管路間之閥門 22‧‧‧Valve between exhaust line and intake line
30‧‧‧出料管路 30‧‧‧Drainage line
31‧‧‧出料管路的總閥門 31‧‧‧Main valve of the discharge line
32A~32D‧‧‧液位控制閥 32A~32D‧‧‧ Liquid level control valve
33~37‧‧‧出料管路的閥門 33~37‧‧‧Drainage valve
38‧‧‧連桿 38‧‧‧ Connecting rod
40‧‧‧入料管路 40‧‧‧feed line
41‧‧‧入料管路的總閥門 41‧‧‧Main valve of the feed line
42~46‧‧‧入料管路的閥門 42~46‧‧‧ Valves for the feed line
50‧‧‧排氣管路 50‧‧‧Exhaust line
51‧‧‧排氣管路的總閥門 51‧‧‧Main valve of the exhaust line
52~56‧‧‧排氣管路的閥門 52~56‧‧‧ Valves for exhaust lines
60‧‧‧吊具 60‧‧‧ Spreader
61‧‧‧支架 61‧‧‧ bracket
62‧‧‧平台 62‧‧‧ platform
200‧‧‧流程 200‧‧‧ Process
202~206‧‧‧步驟 202~206‧‧‧Steps
d1‧‧‧間距 D1‧‧‧ spacing
第一圖係本揭露一種模組化光合生物反應器系統實施例之架構示意圖。 The first figure is a schematic diagram of an embodiment of a modular photosynthetic bioreactor system.
第二圖係本揭露夾具組實施例之結構示意圖。 The second figure is a schematic structural view of an embodiment of the present invention.
第三圖係第二圖實施例之外環件、第一盤體、彈性環 及第二盤體之剖面分解結構示意圖。 The third figure is the outer ring member, the first disc body, and the elastic ring of the second embodiment. And a schematic diagram of the cross-sectional decomposition structure of the second disk body.
第四圖係第三圖之A部結構放大示意圖。 The fourth figure is an enlarged schematic view of the structure of the A portion of the third figure.
第五圖係第二圖實施例之外環件、第一盤體、彈性環及第二盤體之剖面組合結構示意圖。 The fifth figure is a schematic cross-sectional structural diagram of the outer ring member, the first disk body, the elastic ring and the second disk body in the second embodiment.
第六圖係第五圖之B部結構放大示意圖。 The sixth figure is an enlarged schematic view of the structure of the B part of the fifth figure.
第七圖係本揭露之夾具組配合曝氣板之分解結構示意圖。 The seventh figure is a schematic diagram of the exploded structure of the fixture set combined with the aeration plate.
第八圖係第七圖實施例之組合結構示意圖。 The eighth figure is a schematic diagram of the combined structure of the seventh embodiment.
第九圖係第一圖位於反應器頂端之夾具組之立體結構示意圖。 The ninth drawing is a schematic view showing the three-dimensional structure of the jig set at the top of the reactor.
第十圖係本揭露一種藻類養殖方法實施例之步驟流程圖。 The tenth figure is a flow chart showing the steps of an embodiment of an algae culture method.
100‧‧‧模組化光合生物反應器系統 100‧‧‧Modular Photosynthetic Bioreactor System
10‧‧‧反應器 10‧‧‧Reactor
11‧‧‧薄膜筒件 11‧‧‧film cylinder
111、112‧‧‧開口端 111, 112‧‧‧ open end
113‧‧‧容置空間 113‧‧‧ accommodating space
12A、12B‧‧‧夾具組 12A, 12B‧‧ ‧ fixture group
20‧‧‧進氣管路 20‧‧‧Intake line
21‧‧‧進氣管路的閥門 21‧‧‧ Valves for the intake line
22‧‧‧排氣管路與進氣管路間之閥門 22‧‧‧Valve between exhaust line and intake line
30‧‧‧出料管路 30‧‧‧Drainage line
31‧‧‧出料管路的總閥門 31‧‧‧Main valve of the discharge line
32A~32D‧‧‧液位控制閥 32A~32D‧‧‧ Liquid level control valve
33~37‧‧‧出料管路的閥門 33~37‧‧‧Drainage valve
38‧‧‧連桿 38‧‧‧ Connecting rod
40‧‧‧入料管路 40‧‧‧feed line
41‧‧‧入料管路的總閥門 41‧‧‧Main valve of the feed line
42~46‧‧‧入料管路的閥門 42~46‧‧‧ Valves for the feed line
50‧‧‧排氣管路 50‧‧‧Exhaust line
51‧‧‧排氣管路的總閥門 51‧‧‧Main valve of the exhaust line
52~56‧‧‧排氣管路的閥門 52~56‧‧‧ Valves for exhaust lines
60‧‧‧吊具 60‧‧‧ Spreader
61‧‧‧支架 61‧‧‧ bracket
62‧‧‧平台 62‧‧‧ platform
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CN105154324B (en) * | 2015-09-22 | 2018-03-27 | 石家庄国华环保科技有限公司 | The online device and method for breeding active flora in the sewage disposal system that spreads cultivation |
IT201900002641A1 (en) * | 2019-02-25 | 2020-08-25 | Milano Politecnico | Modular kit for integration and installation of one or more bioreactors for the cultivation of microalgae |
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