TW201420633A - Copolymerized polyester and polyester fiber formed from same - Google Patents

Copolymerized polyester and polyester fiber formed from same Download PDF

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TW201420633A
TW201420633A TW102134430A TW102134430A TW201420633A TW 201420633 A TW201420633 A TW 201420633A TW 102134430 A TW102134430 A TW 102134430A TW 102134430 A TW102134430 A TW 102134430A TW 201420633 A TW201420633 A TW 201420633A
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polyethylene glycol
copolymerized polyester
polyester
temperature
copolymerized
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TWI607034B (en
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Kenichi Tsutsumi
Hidekazu Kano
Yoshitaka Aranishi
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Toray Industries
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/66Polyesters containing oxygen in the form of ether groups
    • C08G63/668Polyesters containing oxygen in the form of ether groups derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/672Dicarboxylic acids and dihydroxy compounds
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/78Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products
    • D01F6/86Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products from polyetheresters

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Polyesters Or Polycarbonates (AREA)
  • Artificial Filaments (AREA)

Abstract

The present invention provides: a copolymerized polyester which has high moisture absorption characteristics, while maintaining excellent characteristics of a polyester; and a polyester fiber which is formed from this copolymerized polyester and has excellent moisture absorption. A copolymerized polyester of the present invention is a copolymerized polyester which is obtained by copolymerizing 10-25% by weight of a polyethylene glycol having a number average molecular weight of 8,000-20,000 and comprises ethylene terephthalate as a main repeating unit, and which is characterized by having an amorphous structure that is mainly formed of a polyethylene glycol, while having a polyethylene terephthalate coexistent with the polyethylene glycol.

Description

共聚合聚酯及由其構成之聚酯纖維 Copolymerized polyester and polyester fiber composed thereof

本發明係關於一種具有吸濕性之共聚合聚酯及由其構成之聚酯纖維。更詳言之,本發明係關於一種可單獨紡絲之具有優異吸濕性的共聚合聚酯及由其構成之吸濕性優異的聚酯纖維。 The present invention relates to a hygroscopic copolymerized polyester and a polyester fiber composed thereof. More specifically, the present invention relates to a copolymerizable polyester which can be separately spun and which has excellent hygroscopicity and a polyester fiber excellent in hygroscopicity.

傳統上,由於以聚對苯二甲酸乙二酯為代表之聚酯係強度、熱安定性及耐藥品性等優異,而廣泛使用於纖維、薄膜及成形物等之用途。然而,由於聚對苯二甲酸乙二酯本質上為疏水性而極缺乏吸濕性,於作為衣服使用之情形,在濕度高時產生”悶熱感”,或在冬季濕度低時產生靜電,穿著舒適性上稱不上理想的素材。又,聚對苯二甲酸乙二酯於作為樹脂或薄膜等使用時,亦有由於低吸濕性而帶電等之問題。 Conventionally, polyesters such as polyethylene terephthalate are excellent in strength, thermal stability, and chemical resistance, and are widely used for applications such as fibers, films, and molded articles. However, since polyethylene terephthalate is inherently hydrophobic and extremely hygroscopic, it is used as a clothing to generate a "sweet feeling" when the humidity is high, or to generate static when the humidity is low in winter. Comfort is not the ideal material. Further, when polyethylene terephthalate is used as a resin or a film, there is a problem that it is charged due to low hygroscopicity.

為了解決此類問題,有提案在聚酯側鏈上共聚合具有氧伸烷基二醇之二醇的方法(參照專利文獻1。)、及將含磺酸金屬鹽之二羧酸共聚合於聚酯的方法(參照專利文獻2。)等之將具有吸濕性能之化合物共聚合於聚酯之方法。然而,由於將吸濕成分共聚合於聚酯而使聚酯聚合物全體改質,存在喪失所謂優異的機械特性之聚酯原本具有的優點之問題。 In order to solve such problems, there has been proposed a method of copolymerizing a diol having an oxygen-alkylene glycol on a polyester side chain (refer to Patent Document 1), and copolymerizing a dicarboxylic acid containing a sulfonic acid metal salt. A method of copolymerizing a compound having hygroscopic property into a polyester, such as a method of polyester (refer to Patent Document 2). However, since the entire surface of the polyester polymer is modified by copolymerizing the moisture absorbing component to the polyester, there is a problem that the polyester having the so-called excellent mechanical properties originally has an advantage.

又,有提案藉由將丙烯酸或甲基丙烯酸接枝聚合於聚酯纖維,進一步於接枝聚合後,利用鹼金屬取代該等羧基而賦予吸濕性之方法(參照專利文獻3。)。然而,由於該提案係具有耐光性降低、或是因吸濕成分附著於組成物或纖維表層所造成的滑溜之發生、或是隨時間經過之強度降低等之問題,尚未到達實用化。 Further, there has been proposed a method in which acrylic acid or methacrylic acid is graft-polymerized to a polyester fiber, and further, after graft polymerization, an alkali metal is substituted for the carboxyl group to impart hygroscopicity (see Patent Document 3). However, this proposal has not yet reached practical use due to problems such as a decrease in light resistance, a slippage due to adhesion of a moisture absorbing component to a composition or a fiber surface layer, or a decrease in strength over time.

再者,在纖維之後加工階段賦予吸濕性之方法中,在染色時或所得之纖維布帛特性方面具有各種的問題。因此,為了在製造纖維之階段賦予吸濕性且解決該課題,有提案以具有高的吸濕性之吸濕性樹脂作為芯部,並以聚酯之鞘所被覆的芯鞘型複合纖維(參照專利文獻4至8。)。然而,於該等之芯鞘型複合纖維,由於精製或染色等之熱水處理時,芯部之吸濕性樹脂含水而大幅地膨潤,而在纖維表面發生出現裂痕(鞘裂開)、而有吸濕性樹脂向外部流出或染色堅牢度顯著的惡化等之布帛品質降低之問題。 Further, in the method of imparting hygroscopicity in the post-fiber processing stage, there are various problems in dyeing or the obtained fiber fabric characteristics. Therefore, in order to provide hygroscopicity at the stage of fiber production and to solve the problem, there has been proposed a core-sheath type composite fiber in which a hygroscopic resin having high hygroscopicity is used as a core portion and coated with a sheath of polyester ( Refer to Patent Documents 4 to 8.). However, in the core-sheath type composite fiber, when the hot-water treatment such as refining or dyeing is performed, the hygroscopic resin of the core is largely swollen with water, and cracks (sheath cracking) occur on the surface of the fiber. There is a problem that the quality of the fabric is lowered when the hygroscopic resin flows out to the outside or the dyeing fastness is remarkably deteriorated.

以抑制該鞘裂開為目的,有提案預先從熔融紡絲階段設置鄰接於吸濕性芯成分的中空部之方法(參照專利文獻9及10。)。然而,於纖維化成如該提案之具有中空部的剖面形狀之情形,在對纖維實施撚絲加工或假撚加工之情形,在相關步驟中發生中空部的壓壞,因隨後之熱水處理而與上述情形相同,有吸濕聚合物膨潤而發生鞘裂開之問題。 In order to suppress the cracking of the sheath, it is proposed to provide a hollow portion adjacent to the absorbent core component from the melt spinning stage in advance (see Patent Documents 9 and 10). However, in the case where the fiber is formed into a cross-sectional shape having a hollow portion as in the proposal, in the case where the fiber is subjected to the twisting process or the false twisting process, the hollow portion is crushed in the relevant step due to the subsequent hot water treatment. As in the case described above, there is a problem that the hygroscopic polymer swells and sheath cracking occurs.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特開昭48-8270號公報 [Patent Document 1] Japanese Patent Laid-Open No. 48-8270

[專利文獻2]日本特開平2-26985號公報 [Patent Document 2] Japanese Patent Laid-Open No. Hei 2-26985

[專利文獻3]日本特開昭52-74020號公報 [Patent Document 3] Japanese Patent Laid-Open No. 52-74020

[專利文獻4]日本特開平2-99612號公報 [Patent Document 4] Japanese Patent Laid-Open No. Hei 2-99612

[專利文獻5]日本特開平4-361616號公報 [Patent Document 5] Japanese Patent Laid-Open No. Hei 4-361616

[專利文獻6]日本特開平4-341617號公報 [Patent Document 6] Japanese Patent Laid-Open No. 4-341617

[專利文獻7]日本特開平8-198954號公報 [Patent Document 7] Japanese Patent Laid-Open No. Hei 8-198954

[專利文獻8]日本特開平9-132871號公報 [Patent Document 8] Japanese Patent Laid-Open No. Hei 9-132871

[專利文獻9]日本特開平9-111579號公報 [Patent Document 9] Japanese Patent Laid-Open No. Hei 9-111579

[專利文獻10]日本特開昭52-55721號公報 [Patent Document 10] Japanese Patent Laid-Open No. 52-55721

因此,本發明之目的,在於提供一種共聚合聚酯及由該共聚合聚酯構成之吸濕性優異的聚酯纖維,該共聚合聚酯克服上述習知技術之課題,一面維持聚酯原本優異的特性且一面具有高的吸濕特性。 Accordingly, an object of the present invention is to provide a copolymerized polyester and a polyester fiber excellent in hygroscopicity composed of the copolymerized polyester, which overcomes the above-mentioned problems of the prior art while maintaining the original polyester. Excellent characteristics and high hygroscopic properties on one side.

本發明係解決上述問題者,本發明之共聚合聚酯係使10至25重量%之數量平均分子量8000至20000的聚乙二醇共聚合之主要重複單元為對苯二甲酸乙二酯之共聚合聚酯,具有主要包含聚乙二醇之共存有聚乙二醇與聚對苯二甲酸乙二酯的非晶結構之共聚合聚酯。 The present invention solves the above problems, and the copolymerized polyester of the present invention is a main repeating unit in which 10 to 25 wt% of polyethylene glycol having a number average molecular weight of 8,000 to 20,000 is copolymerized as a total of ethylene terephthalate. A polymerized polyester having a copolymerized polyester mainly comprising polyethylene glycol and having an amorphous structure of polyethylene glycol and polyethylene terephthalate.

若根據本發明之共聚合聚酯的較佳形態,上述主要包含聚乙二醇之共存有聚乙二醇與聚對苯二甲酸 乙二酯的非晶結構之聚乙二醇比例為70至99重量%。 According to a preferred embodiment of the copolymerized polyester according to the present invention, the above-mentioned mainly comprises polyethylene glycol coexisting with polyethylene glycol and polyterephthalic acid. The amorphous structure of ethylene diester has a polyethylene glycol ratio of 70 to 99% by weight.

若根據本發明之共聚合聚酯的較佳形態,本發明之共聚合聚酯係藉由DSC(微差掃描熱量計),以升溫速度16℃/分鐘升溫至300℃為止而設成5分鐘恆溫狀態後,進行急冷,再度以升溫速度16℃/分鐘升溫至300℃為止時,在200℃以上之範圍所觀察到之熔解波峰存在於251至260℃範圍之共聚合聚酯。 According to a preferred embodiment of the copolymerized polyester of the present invention, the copolymerized polyester of the present invention is set to 5 minutes by a DSC (Wide Differential Scanning Calorimeter) at a temperature increase rate of 16 ° C /min to 300 ° C. After the constant temperature state, the mixture was rapidly cooled, and when the temperature was raised to 300 ° C at a temperature increase rate of 16 ° C /min, the melting peak observed in the range of 200 ° C or more was present in the copolymerized polyester in the range of 251 to 260 ° C.

若根據本發明之共聚合聚酯的較佳形態,本發明之共聚合聚酯的吸濕參數△MR為2至10%。 According to a preferred embodiment of the copolymerized polyester of the present invention, the hygroscopic parameter ΔMR of the copolymerized polyester of the present invention is from 2 to 10%.

於本發明中,能夠由該共聚合聚酯獲得吸濕性優異的聚酯纖維。 In the present invention, a polyester fiber excellent in hygroscopicity can be obtained from the copolymerized polyester.

若根據本發明,可獲得一種共聚合聚酯,其一面維持聚酯原本優異的特性且一面具有高的吸濕特性。本發明之共聚合聚酯係吸濕性高,且能夠單獨地紡絲,所得之聚酯纖維可適合使用作為由單絲構成之編織物等,作為內衣、體育服及裏布等之舒適素材。 According to the present invention, a copolymerized polyester can be obtained which maintains an excellent characteristic of the polyester on one side and has high hygroscopic properties on one side. The copolymerized polyester of the present invention has high hygroscopicity and can be spun separately, and the obtained polyester fiber can be suitably used as a knitted fabric composed of a monofilament, and is used as a comfortable material for underwear, sportswear, and lining. .

[實施發明之形態] [Formation of the Invention]

本發明之共聚合聚酯,其係使10至25重量%之數量平均分子量8000至20000的聚乙二醇共聚合之主要重複單元為對苯二甲酸乙二酯之共聚合聚酯。 The copolymerized polyester of the present invention is a copolymerized polyester of ethylene terephthalate in which the main repeating unit of 10 to 25 wt% of polyethylene glycol having a number average molecular weight of 8,000 to 20,000 is copolymerized.

於本發明中,所謂主要重複單元為對苯二甲 酸乙二酯之聚酯,係將作為酸成分之對苯二甲酸及該等之酯形成衍生物、與作為二醇成分之乙二醇作為主要成分之聚酯。較佳為全部二醇成分中,乙二醇佔有80莫耳%以上,更佳為佔有90莫耳%以上之聚酯。在不損害本發明效果之範圍內,例如亦能夠在20莫耳%以下之範圍共聚合作為乙二醇以外之二醇成分的環己烷二甲醇、丁二醇、新戊二醇及二乙二醇等。 In the present invention, the main repeating unit is para-xylene. The polyester of the ethylene glycol diester is a polyester which is an acid component of terephthalic acid, such an ester-forming derivative, and ethylene glycol which is a diol component as a main component. Preferably, among all the diol components, ethylene glycol accounts for 80 mol% or more, and more preferably 90 mol% or more of the polyester. In the range which does not impair the effects of the present invention, for example, cyclohexanedimethanol, butanediol, neopentyl glycol, and diethyl diol which are diol components other than ethylene glycol can be copolymerized in a range of 20 mol% or less. Glycol and the like.

為了將吸濕性賦予本發明之共聚合聚酯,必須共聚合聚乙二醇。 In order to impart hygroscopicity to the copolymerized polyester of the present invention, it is necessary to copolymerize polyethylene glycol.

在本發明作為共聚合成分所用之聚乙二醇,重要的是數量平均分子量為8000至20000。數量平均分子量係依照末端基定量法所測定。所謂末端基定量法係由NMR之末端基與主鏈的積分比而求出分子量之方法。 In the polyethylene glycol used in the present invention as a copolymerization component, it is important that the number average molecular weight is from 8,000 to 20,000. The number average molecular weight is determined by the terminal basis quantification method. The terminal basis quantitative method is a method of determining the molecular weight from the integral ratio of the terminal group of the NMR to the main chain.

本發明係在包含聚乙二醇與聚對苯二甲酸乙二酯之共聚合聚酯中,發現藉由將聚乙二醇作成特定之數量平均分子量而使吸濕特性變得極大。具體而言,藉由使用數量平均分子量為8000以上之聚乙二醇而使吸濕性能變得極大。雖然該理由尚未明確,但可認為於聚乙二醇之數量平均分子量為8000以上時,藉由聚合物中之聚乙二醇與聚對苯二甲酸乙二酯形成特異之結構而使吸濕性能變得極高。 The present invention is found in a copolymerized polyester comprising polyethylene glycol and polyethylene terephthalate, and it has been found that the hygroscopic property is made extremely large by making polyethylene glycol a specific number average molecular weight. Specifically, the moisture absorption performance is made extremely large by using polyethylene glycol having a number average molecular weight of 8,000 or more. Although the reason is not clear, it is considered that when the number average molecular weight of the polyethylene glycol is 8000 or more, the polyethylene glycol and the polyethylene terephthalate in the polymer form a specific structure to make moisture absorption. Performance is extremely high.

又,若聚乙二醇之數量平均分子量超過20000,由於與聚對苯二甲酸乙二酯之反應性降低而發生製絲性惡化、或聚乙二醇會在熱水中溶出之問題。 Further, when the number average molecular weight of the polyethylene glycol exceeds 20,000, the reactivity with polyethylene terephthalate is lowered to deteriorate the spinning property, or the polyethylene glycol is eluted in hot water.

從共聚合聚酯的成形性,特別是製絲性之觀 點,聚乙二醇之數量平均分子量較佳為15000以下,更佳形態為10000以下。 From the formability of copolymerized polyester, especially the viewpoint of silkiness The number average molecular weight of the polyethylene glycol is preferably 15,000 or less, and more preferably 10,000 or less.

在本發明之共聚合聚酯中,聚乙二醇的共聚合比例必須為10至25重量%。若聚乙二醇之共聚合比例較10重量%為少,得不到共聚合聚酯之吸濕性,吸濕性成為與未共聚合聚乙二醇之聚酯同等程度的吸濕性。又,從熔融成形性,例如從製絲性之觀點,聚乙二醇之共聚合比例必須為25重量%以下。因若共聚合比例超過25重量%,有無法承受高溫區域下之使用、或所得之成形物的機械強度降低之傾向。又,用於為了製造纖維時,有所謂變得無法以單絲使用之問題。 In the copolymerized polyester of the present invention, the copolymerization ratio of polyethylene glycol must be 10 to 25% by weight. When the copolymerization ratio of polyethylene glycol is less than 10% by weight, the hygroscopicity of the copolymerized polyester is not obtained, and the hygroscopicity is as high as that of the polyester which is not copolymerized with polyethylene glycol. Moreover, from the viewpoint of melt moldability, for example, from the viewpoint of yarn-forming property, the copolymerization ratio of polyethylene glycol must be 25% by weight or less. If the copolymerization ratio exceeds 25% by weight, the use in a high temperature region or the mechanical strength of the obtained molded article tends to be lowered. Moreover, when it is used for the production of a fiber, there is a problem that it cannot be used as a monofilament.

藉由將聚乙二醇之共聚合比例設成25重量%以下,而紡絲性提高,便能夠加速紡絲速度,生產性提高,進一步能夠獲得細纖度纖維。聚乙二醇之共聚合比例更佳為20重量%以下,再更佳為15重量%以下。 By setting the copolymerization ratio of the polyethylene glycol to 25% by weight or less and improving the spinnability, the spinning speed can be accelerated, the productivity can be improved, and the fine fine fiber can be further obtained. The copolymerization ratio of polyethylene glycol is more preferably 20% by weight or less, still more preferably 15% by weight or less.

使聚對苯二甲酸乙二酯與聚乙二醇共聚合之情形,除了包含聚乙二醇之非晶結構與包含聚對苯二甲酸乙二酯之非晶結構之外,所得之共聚合聚酯亦具有共存有聚對苯二甲酸乙二酯與聚乙二醇之非晶結構。 In the case of copolymerizing polyethylene terephthalate with polyethylene glycol, the obtained copolymerization is carried out except for an amorphous structure containing polyethylene glycol and an amorphous structure containing polyethylene terephthalate. The polyester also has an amorphous structure in which polyethylene terephthalate and polyethylene glycol coexist.

又,於共存有聚對苯二甲酸乙二酯與聚乙二醇之非晶結構中,形成有主要包含聚對苯二甲酸乙二酯之共存有聚對苯二甲酸乙二酯與聚乙二醇之非晶結構、與主要包含聚乙二醇之共存有聚乙二醇與聚對苯二甲酸乙二酯之非晶結構。在本發明之共聚合聚酯中,該等非晶結構之中,必須具有主要包含聚乙二醇之共存有聚乙 二醇與聚對苯二甲酸乙二酯之非晶結構。 Further, in an amorphous structure in which polyethylene terephthalate and polyethylene glycol coexist, a polyethylene terephthalate mainly containing polyethylene terephthalate and polyethylene glycol are formed. The amorphous structure of the diol and the amorphous structure mainly comprising polyethylene glycol and polyethylene glycol and polyethylene terephthalate. In the copolymerized polyester of the present invention, among the amorphous structures, it is necessary to have coexistence of polyethylene glycol mainly comprising polyethylene glycol. Amorphous structure of diol and polyethylene terephthalate.

於本發明中,藉由具有主要包含聚乙二醇之共存有聚乙二醇與聚對苯二甲酸乙二酯之非晶結構而使吸濕性能變高,進一步亦使紡絲性等之成形性變得良好。 In the present invention, the hygroscopic property is increased by having an amorphous structure mainly comprising polyethylene glycol and polyethylene terephthalate, and the spinning property is further improved. The formability becomes good.

主要包含聚乙二醇之共存有聚乙二醇與聚對苯二甲酸乙二酯之非晶結構,係藉由使用溫度調幅式微差掃描熱量測定(TM-DSC)來測定玻璃轉移溫度而能夠得知。具體而言,利用下列方法而測定。 The amorphous structure mainly comprising polyethylene glycol coexisting with polyethylene glycol and polyethylene terephthalate, and is capable of measuring the glass transition temperature by using temperature-modulated differential scanning calorimetry (TM-DSC). Learned. Specifically, it was measured by the following method.

在290℃之溫度下熔融共聚合聚酯後,在25℃之溫度的水中充分冷卻。在25℃乾燥已冷卻之共聚合聚酯,去除附著於表面之水分而獲得測定試料。在溫度範圍-85至300℃、升溫速度2℃/分鐘、氮氣環境下,使用TM-DSC測定所得之試料的相轉移舉動,將DSC信號分離成可逆的成分與不可逆的成分。玻璃轉移溫度能夠藉由可逆的成分而觀測。 After the copolymerized polyester was melted at a temperature of 290 ° C, it was sufficiently cooled in water at a temperature of 25 ° C. The cooled copolymerized polyester was dried at 25 ° C to remove moisture adhering to the surface to obtain a measurement sample. The DSC signal was separated into a reversible component and an irreversible component by measuring the phase shift behavior of the sample obtained by TM-DSC in a temperature range of -85 to 300 ° C, a temperature increase rate of 2 ° C/min, and a nitrogen atmosphere. The glass transition temperature can be observed by a reversible component.

若確認以TM-DSC所測定之玻璃轉移溫度較聚乙二醇之玻璃轉移溫度(-67℃)為高、且為0℃以下,則能夠確認存在主要包含聚乙二醇之共存有聚乙二醇與聚對苯二甲酸乙二酯之非晶結構。 If it is confirmed that the glass transition temperature measured by TM-DSC is higher than the glass transition temperature (-67 ° C) of polyethylene glycol, and it is 0 ° C or less, it can be confirmed that there is a coexistence of polyethylene glycol mainly containing polyethylene glycol. Amorphous structure of diol and polyethylene terephthalate.

又,於本發明中,主要包含聚乙二醇之共存有聚乙二醇與聚對苯二甲酸乙二酯之非晶結構,若聚乙二醇之比例為70重量%以上,吸濕性能進一步變高而為較佳的形態。聚乙二醇之比例更佳為80重量%以上。 Further, in the present invention, the amorphous structure mainly comprising polyethylene glycol and polyethylene terephthalate is contained in the polyethylene glycol, and if the ratio of the polyethylene glycol is 70% by weight or more, the moisture absorption property It is further elevated to be a preferred form. The proportion of polyethylene glycol is more preferably 80% by weight or more.

又,於本發明中,主要包含聚乙二醇之共存 有聚乙二醇與聚對苯二甲酸乙二酯之非晶結構,若聚乙二醇(PEG)比例為99重量%以下,則在用於為了製造纖維時,能夠以單絲使用。聚乙二醇比例更佳為90重量%以下。 Moreover, in the present invention, the coexistence of polyethylene glycol is mainly contained. There is an amorphous structure of polyethylene glycol and polyethylene terephthalate. When the ratio of polyethylene glycol (PEG) is 99% by weight or less, it can be used as a monofilament when used for producing fibers. The polyethylene glycol ratio is more preferably 90% by weight or less.

主要包含聚乙二醇之共存有聚乙二醇與聚對苯二甲酸乙二酯之非晶結構的聚乙二醇之比例係藉由溫度調幅式微差掃描熱量測定(TM-DSC)而測定玻璃轉移溫度(Tg,obs(單位為K)),從玻璃轉移溫度,依照Couchman之下式(式1)而能夠算出。 The ratio of polyethylene glycol coexisting with polyethylene glycol having an amorphous structure of polyethylene glycol and polyethylene terephthalate is determined by temperature-modulated differential scanning calorimetry (TM-DSC). The glass transition temperature (T g, obs (unit: K)), the temperature from the glass transition can be calculated according to Couchman's formula (Formula 1).

(式中,XPET係主要包含聚乙二醇之共存有聚乙二醇與聚對苯二甲酸乙二酯的非晶結構中之聚對苯二甲酸乙二酯的重量分率,XPEG係主要包含聚乙二醇之共存有聚乙二醇與聚對苯二甲酸乙二酯的非晶結構中之聚乙二醇的重量分率,XPET=1-XPEG為成立。又,△Cp,PET係聚對苯二甲酸乙二酯單體之玻璃轉移前後的熱容量差(△Cp,PET=0.4052Jg-1K-1),△Cp,PEG係聚乙二醇單體之玻璃轉移前後的熱容量差(△Cp,PEG=0.8672Jg-1K-1),Tg,PET係聚對苯二甲酸乙二酯單體之玻璃轉移溫度(Tg,PET=342K),Tg,PEG係表示聚乙二醇單體之玻璃轉移溫度(Tg,PEG=206K)。)。 (wherein, the X PET system mainly comprises a weight fraction of polyethylene terephthalate in an amorphous structure in which polyethylene glycol and polyethylene terephthalate coexist, X PEG The system mainly comprises a polyethylene glycol having a weight fraction of polyethylene glycol in an amorphous structure in which polyethylene glycol and polyethylene terephthalate coexist, and X PET =1-X PEG is established. △C p, difference in heat capacity before and after glass transfer of polyethylene polyethylene terephthalate monomer (△C p, PET =0.4052Jg -1 K -1 ), △C p, PEG- based polyethylene glycol The difference in heat capacity before and after glass transfer (△C p, PEG = 0.8672Jg -1 K -1 ), T g, glass transition temperature of PET polyethylene terephthalate monomer (T g, PET = 342K ), T g, PEG is the glass transition temperature (T g, PEG = 206 K) of the polyethylene glycol monomer.

由於本發明之共聚合聚酯係耐熱性高、吸濕性優異的共聚合聚酯,熔融成形而適合用於纖維、薄膜 及成形物等,特別能夠適合用於作為合成纖維之原料。於該情形,由於具有充分之吸濕性,吸濕參數(△MR)較佳為2%以上。吸濕參數(△MR)更佳為4%以上。又,若共聚合聚酯之吸濕參數為10%以下,有紡絲性或拉伸性成為良好之傾向,而為較佳的形態。 The copolymerized polyester of the present invention is a copolymerized polyester having high heat resistance and excellent hygroscopicity, and is melt-formed and is suitable for use in fibers and films. The molded article or the like can be suitably used as a raw material for synthetic fibers. In this case, the hygroscopic parameter (?MR) is preferably 2% or more because of sufficient hygroscopicity. The moisture absorption parameter (ΔMR) is more preferably 4% or more. Further, when the hygroscopic parameter of the copolymerized polyester is 10% or less, the spinnability or the stretchability tends to be good, which is a preferred embodiment.

於此,所謂吸濕參數(△MR)係意指將以20℃×65%R.H.之標準狀態增濕安定化之試料移至30℃×90%R.H.之高濕狀態,將24小時後之重量增加量(g)除以試料之絕對乾燥重量(g)之值(%)。於此,所謂絕對乾燥重量(g)係指以105℃之溫度進行乾燥而乾燥至未觀察到重量變化為止之試料重量。 Here, the hygroscopic parameter (ΔMR) means that the sample which has been humidified and stabilized in a standard state of 20° C.×65% RH is moved to a high-humidity state of 30° C.×90% RH, and the weight after 24 hours. The amount of increase (g) is divided by the value (%) of the absolute dry weight (g) of the sample. Here, the absolute dry weight (g) means a sample weight which is dried at a temperature of 105 ° C and dried until no weight change is observed.

於本發明之共聚合聚酯中,於不損害本發明目的之範圍內能夠添加氧化鈦或碳黑等之顏料、烷基苯磺酸鹽等之界面活性劑、抗氧化劑、抗著色劑、耐光劑、及抗靜電劑等。 In the copolymerized polyester of the present invention, a pigment such as titanium oxide or carbon black, a surfactant such as an alkylbenzenesulfonate, an antioxidant, an anti-coloring agent, and light resistance can be added to the extent that the object of the present invention is not impaired. Agents, antistatic agents, etc.

本發明之共聚合聚酯係藉由酯交換法或酯化法等之聚合方法所製造。於酯交換法中,藉由將對苯二甲酸之酯形成衍生物與乙二醇加入至反應容器內,於酯交換觸媒之存在下,在150至250℃之溫度下使其反應後,添加安定劑與聚合觸媒等,在500Pa以下之減壓下,加熱至260至300℃之溫度,使其反應3至5小時而能夠獲得共聚合聚酯。 The copolymerized polyester of the present invention is produced by a polymerization method such as a transesterification method or an esterification method. In the transesterification method, after the terephthalic acid ester-forming derivative and ethylene glycol are added to the reaction vessel, the reaction is carried out at a temperature of 150 to 250 ° C in the presence of a transesterification catalyst. The stabilizer and the polymerization catalyst are added, and the mixture is heated to a temperature of 260 to 300 ° C under a reduced pressure of 500 Pa or less, and allowed to react for 3 to 5 hours to obtain a copolymerized polyester.

又,於酯化法中,藉由將對苯二甲酸與乙二醇加入於反應容器內,在氮氣加壓下,於150至260℃之溫度下進行酯化反應,於酯化反應結束後,添加安定劑 與聚合觸媒等,在500Pa以下之減壓下,加熱至260至300℃之溫度,使其反應3至5小時而能夠獲得共聚合聚酯。 Further, in the esterification method, esterification reaction is carried out at a temperature of 150 to 260 ° C under pressure of nitrogen by adding terephthalic acid and ethylene glycol to the reaction vessel, after the esterification reaction is completed. , adding stabilizer The copolymerized polyester or the like can be obtained by heating to a temperature of 260 to 300 ° C under a reduced pressure of 500 Pa or less and reacting for 3 to 5 hours.

於本發明之共聚合聚酯之製造中,作為聚乙二醇之添加時期,亦可於酯化反應或酯交換反應前,與其他原料一併加入,又,亦能夠於酯化反應或酯交換反應結束後至開始聚合反應前添加,後者為更佳的形態。 In the production of the copolymerized polyester of the present invention, as the addition period of the polyethylene glycol, it may be added together with other raw materials before the esterification reaction or the transesterification reaction, and also in the esterification reaction or ester. After the end of the exchange reaction, it is added before the start of the polymerization reaction, and the latter is a better form.

於本發明中,數量平均分子量為8000以上之聚乙二醇能夠以薄片或粉末等固體狀態取得。添加聚乙二醇時,係藉由加熱至70℃以上之溫度、以熔融的狀態添加,於聚縮合反應之減壓開始前使其充分地分散,而聚乙二醇變得容易與聚對苯二甲酸乙二酯反應,所得之共聚合聚酯能夠具有主要包含聚乙二醇之共存有聚乙二醇與聚對苯二甲酸乙二酯之非晶結構,吸濕性能變高。 In the present invention, the polyethylene glycol having a number average molecular weight of 8,000 or more can be obtained in a solid state such as a sheet or a powder. When polyethylene glycol is added, it is added in a molten state by heating to a temperature of 70 ° C or higher, and is sufficiently dispersed before the start of depressurization of the polycondensation reaction, and polyethylene glycol becomes easy to be paired with polyethylene. By reacting ethylene phthalate, the obtained copolymerized polyester can have an amorphous structure mainly comprising polyethylene glycol and having polyethylene glycol and polyethylene terephthalate, and the hygroscopic property becomes high.

又,因為所得之共聚合聚酯即使為單獨型纖維亦能夠提高紡絲性、可加速紡絲速度而提高生產性,進一步可獲得細纖度纖維,故為較佳的形態。 Further, the obtained copolymerized polyester can improve the spinnability, accelerate the spinning speed, and improve the productivity even if it is a single-type fiber, and further obtain a fine-denier fiber, which is a preferred embodiment.

作為製造本發明之共聚合聚酯時所用之酯交換觸媒,可舉出乙酸鋅、乙酸錳、乙酸鎂及四丁氧基鈦等。又,作為聚合用觸媒,可舉出三氧化銻或二氧化鍺等。 Examples of the transesterification catalyst used in the production of the copolymerized polyester of the present invention include zinc acetate, manganese acetate, magnesium acetate, and titanium tetrabutoxide. Moreover, as a catalyst for polymerization, antimony trioxide, cerium oxide, etc. are mentioned.

本發明之共聚合聚酯,具體而言,能夠藉由下列之方法而獲得。 The copolymerized polyester of the present invention can be specifically obtained by the following method.

冷卻藉由酯化反應所得之對苯二甲酸雙-β-羥乙酯之寡聚物(以下,稱為BHT。)而作成固體狀態後, 粉碎而獲得粉末狀之BHT。充分混合粉末狀之BHT與粉末狀之聚乙二醇後,將該等加入至聚縮合反應裝置內,一面攪拌、一面以250至270℃之溫度熔融。藉由將安定劑與聚合觸媒等添加於已熔融的BHT與聚乙二醇之混合物中,在500Pa以下之減壓下加熱至260至300℃之溫度,使其反應3至5小時而能夠獲得共聚合聚酯。 After cooling the oligomer of bis-β-hydroxyethyl terephthalate obtained by the esterification reaction (hereinafter referred to as BHT), it is made into a solid state. It was pulverized to obtain powdery BHT. After thoroughly mixing the powdery BHT and the powdery polyethylene glycol, the mixture is added to a polycondensation reaction apparatus, and while being stirred, it is melted at a temperature of 250 to 270 °C. By adding a stabilizer and a polymerization catalyst or the like to the molten BHT and polyethylene glycol mixture, the mixture is heated to a temperature of 260 to 300 ° C under a reduced pressure of 500 Pa or less, and allowed to react for 3 to 5 hours. A copolymerized polyester is obtained.

又,使用酯交換反應裝置或酯化反應裝置而合成BHT後,於從該等反應裝置通過傳輸管而將BHT移送至聚縮合反應裝置時,藉由在傳輸管之途中注入所熔融的聚乙二醇,以聚縮合反應裝置立即攪拌而使聚乙二醇微分散。之後,藉由將安定劑與聚合觸媒等添加於所熔融的BHT與聚乙二醇之混合物中,在500Pa以下之減壓下加熱至260至300℃之溫度,使其反應3至5小時而能夠獲得共聚合聚酯。此時,將濾器設置於傳輸管中,若於BHT即將通過濾器之前注入聚乙二醇,藉由傳輸管途中之濾器而容易使聚乙二醇分散於BHT中。 Further, after the BHT is synthesized by using a transesterification reaction apparatus or an esterification reaction apparatus, the BHT is transferred to the polycondensation reaction apparatus through the transfer tube from the reaction apparatuses, and the molten polyethylene is injected by way of the transfer tube. The diol was slightly agitated by a polycondensation reaction apparatus to slightly disperse the polyethylene glycol. Thereafter, by adding a stabilizer and a polymerization catalyst or the like to the molten BHT and polyethylene glycol mixture, the mixture is heated to a temperature of 260 to 300 ° C under a reduced pressure of 500 Pa or less to carry out a reaction for 3 to 5 hours. A copolymerized polyester can be obtained. At this time, the filter is placed in the transfer tube, and if polyethylene glycol is injected before the BHT is about to pass through the filter, the polyethylene glycol is easily dispersed in the BHT by the filter on the middle of the transfer tube.

本發明之共聚合聚酯係使用擠出成形、吹塑成形、真空成形及射出成形等之成形方法而能夠作成各種之樹脂成形物。尤其,若藉由熔融紡絲而使共聚合聚酯纖維化,吸濕性能變得容易發揮而為較佳的形態。 The copolymerized polyester of the present invention can be formed into various resin molded articles by a molding method such as extrusion molding, blow molding, vacuum molding, or injection molding. In particular, when the copolymerized polyester is fiberized by melt spinning, moisture absorption performance is easily exhibited, which is a preferable form.

作為使用本發明的共聚合聚酯之纖維,較佳為所構成的纖維全體之20至100重量%為本發明之共聚合聚酯。於本發明之共聚合聚酯較20重量%為少之情形,幾乎觀察不到使吸濕脫濕性提高之效果。又,從所謂充分的吸濕脫濕性之觀點,較佳為全體纖維之50至100 重量%由本發明之共聚合聚酯構成。 As the fiber using the copolymerized polyester of the present invention, it is preferred that 20 to 100% by weight of the entire fiber to be formed is the copolymerized polyester of the present invention. When the copolymerized polyester of the present invention is less than 20% by weight, the effect of improving the moisture absorption and desorption property is hardly observed. Further, from the viewpoint of sufficient moisture absorption and desorption, it is preferably 50 to 100 of the total fiber. The weight % is composed of the copolymerized polyester of the present invention.

尤其,藉由纖維全體(100%)為由本發明之共聚合聚酯構成,亦即實質上作成單纖維而能夠使纖維之吸濕性發揮至最大限度。 In particular, the fiber (100%) is composed of the copolymerized polyester of the present invention, that is, the fiber is substantially made into a single fiber, and the hygroscopicity of the fiber can be maximized.

又,於習知之芯鞘型複合纖維中,由於因吸濕所造成的膨潤而有鞘發生裂痕等之問題,但藉由將由本發明之共聚合聚酯構成之纖維作成單絲使用,該等問題亦被解決。再者,藉由將由本發明之共聚合聚酯構成之纖維作成單絲使用,由於共聚合聚酯露出表面而有所謂使吸濕速度變快之效果。 Further, in the conventional core-sheath type composite fiber, there is a problem that the sheath is cracked due to swelling due to moisture absorption, but the fiber composed of the copolymerized polyester of the present invention is used as a monofilament, and the like. The problem has also been solved. Further, by using the fiber composed of the copolymerized polyester of the present invention as a monofilament, since the copolymerized polyester is exposed to the surface, there is an effect of increasing the moisture absorption rate.

由本發明之共聚合聚酯構成之纖維的吸濕性係在決定酷暑時的衣服舒適性上重要的標準。作成衣料時,為了能賦予舒適性,吸濕參數(△MR)較佳為2.0%以上。再者,從舒適性之觀點,吸濕參數(△MR)為4.0%以上係更佳的形態。然而,若由共聚合聚酯構成之纖維的吸濕性參數超過20%,有對纖維之特性造成影響。例如,使強度降低或耐光性惡化變大而有變得不適合於衣料用途等之使用的情況。吸濕參數更佳為10%以下。 The hygroscopicity of the fibers composed of the copolymerized polyester of the present invention is an important criterion for determining the comfort of clothes when it is hot. When the fabric is formed, the hygroscopic parameter (?MR) is preferably 2.0% or more in order to impart comfort. Further, from the viewpoint of comfort, the moisture absorption parameter (?MR) is preferably 4.0% or more. However, if the hygroscopicity parameter of the fiber composed of the copolymerized polyester exceeds 20%, it affects the properties of the fiber. For example, the strength is lowered or the light resistance is deteriorated, and it may become unsuitable for use in the use of clothing or the like. The moisture absorption parameter is preferably 10% or less.

從適合於將吸濕性視為必要的衣料用途之觀點,由本發明之共聚合聚酯構成之纖維的單絲纖度較佳為10dtex以下。單絲纖度更佳為5dtex以下。又,於本發明中,能夠獲得更細的單絲纖度之纖維,亦能夠獲得1dtex以下之纖維。 The fiber composed of the copolymerized polyester of the present invention preferably has a single fiber fineness of 10 dtex or less from the viewpoint of the use of the clothing which is suitable for considering hygroscopicity. The single yarn fineness is preferably 5 dtex or less. Further, in the present invention, it is possible to obtain a fiber having a finer single-filament fineness, and it is also possible to obtain a fiber of 1 dtex or less.

由本發明之共聚合聚酯構成之纖維能夠藉由熔融紡絲步驟而製造。具體而言,從加熱至280至300℃ 之溫度的紡嘴熔融擠出本發明之共聚合聚酯。從紡嘴所擠出的絲條通常於紡出後經冷卻而被捲取。 The fiber composed of the copolymerized polyester of the present invention can be produced by a melt spinning step. Specifically, from heating to 280 to 300 ° C The temperature of the spinning nozzle melts and extrudes the copolymerized polyester of the present invention. The strands extruded from the spinning nozzle are usually taken up after being cooled and cooled.

又,紡絲速度係藉由設為500m/分鐘至10000m/分鐘而能夠產生分子定向,並提高在其後拉伸步驟之步驟加工性。 Further, the spinning speed is capable of generating molecular orientation by setting it as 500 m/min to 10000 m/min, and improving the workability in the step of the subsequent stretching step.

又,由本發明之共聚合聚酯構成之纖維的製程亦可適合地使用暫時捲取所紡絲的絲條,使用拉伸機而拉伸該絲條之方法;或並不暫時捲取所紡絲的絲條,而連續進行紡絲拉伸步驟之直接紡絲拉伸方式等之程序。 Further, the process of the fiber composed of the copolymerized polyester of the present invention may be suitably carried out by temporarily winding the spun yarn, stretching the yarn using a stretching machine, or not temporarily spinning the spun yarn. The thread of the yarn, and the procedure of the direct spinning stretching method of the continuous spinning step.

[實施例] [Examples]

A.吸濕參數(△MR): A. moisture absorption parameter (△MR):

準備3g之測定試料,測定其絕對乾燥重量(Wd)。將該試料於已增濕成20℃×65%R.H.之狀態的恆溫恆濕機(ESPEC製LHU-123)中放置24小時,測定成為平衡狀態之試料重量(W20),接著,將恆溫恆濕機之設定變更為30℃×90%R.H.,進一步測定放置24小時後之重量(W30),依照下式I而求出吸濕參數。 3 g of the measurement sample was prepared, and the absolute dry weight (Wd) thereof was measured. The sample was allowed to stand in a constant temperature and humidity machine (LHU-123 manufactured by ESPEC) which had been humidified to 20 ° C × 65% RH for 24 hours, and the weight of the sample (W20) in an equilibrium state was measured, followed by constant temperature and humidity. The setting of the machine was changed to 30 ° C × 90% RH, and the weight (W30) after standing for 24 hours was further measured, and the moisture absorption parameter was determined according to the following formula I.

.吸濕參數(△MR)=(W30-W20)/Wd(%)…式I . Hygroscopic parameter (△MR)=(W30-W20)/Wd(%)...Form I

B.玻璃轉移溫度、PEG比例: B. Glass transition temperature, PEG ratio:

使用溫度調幅式微差掃描熱量測定(TM-DSC),在氮氣環境下,從-85℃至300℃之溫度為止,以2℃/分鐘之速度升溫時,求出在可逆成分所觀測到的0℃以下之玻璃轉移溫度。 Temperature-amplitude differential scanning calorimetry (TM-DSC) was used to determine the temperature observed in the reversible component when the temperature was raised at a rate of 2 ° C/min from a temperature of -85 ° C to 300 ° C in a nitrogen atmosphere. Glass transition temperature below °C.

.裝置:TA Instruments製DSC Q1000 . Device: DSC Q1000 manufactured by TA Instruments

.數據解析:TA Instruments製Universal Analysis 2000 . Data Analysis: Universal Analysis 2000 by TA Instruments

又,從所得之玻璃轉移溫度,利用下列(式1)而算出PEG比例。 Further, from the obtained glass transition temperature, the PEG ratio was calculated by the following (Formula 1).

(式中,XPET係主要包含聚乙二醇之共存有聚乙二醇與聚對苯二甲酸乙二酯的非晶結構中之聚對苯二甲酸乙二酯的重量分率,XPEG係主要包含聚乙二醇之共存有聚乙二醇與聚對苯二甲酸乙二酯的非晶結構中之聚乙二醇的重量分率,XPET=1-xPEG為成立。又,△Cp,PET係聚對苯二甲酸乙二酯單體之玻璃轉移前後的熱容量差(△Cp,PET=0.4052Jg-1K-1),△Cp,PEG係聚乙二醇單體之玻璃轉移前後的熱容量差(△Cp,PEG=0.8672Jg-1K-1),Tg,PET係聚對苯二甲酸乙二酯單體之玻璃轉移溫度(Tg,PET=342K),Tg,PEG係表示聚乙二醇單體之玻璃轉移溫度(Tg,PEG=206K)。)。 (wherein, the X PET system mainly comprises a weight fraction of polyethylene terephthalate in an amorphous structure in which polyethylene glycol and polyethylene terephthalate coexist, X PEG The system mainly comprises a polyethylene glycol having a weight fraction of polyethylene glycol in an amorphous structure in which polyethylene glycol and polyethylene terephthalate coexist, and X PET = 1 - x PEG is established. △C p, difference in heat capacity before and after glass transfer of polyethylene polyethylene terephthalate monomer (△C p, PET =0.4052Jg -1 K -1 ), △C p, PEG- based polyethylene glycol The difference in heat capacity before and after glass transfer (△C p, PEG = 0.8672Jg -1 K -1 ), T g, glass transition temperature of PET polyethylene terephthalate monomer (T g, PET = 342K ), T g, PEG is the glass transition temperature (T g, PEG = 206 K) of the polyethylene glycol monomer.

C.紡絲性: C. Spinning:

在150℃之溫度下真空乾燥10小時,以紡絲溫度290℃、紡絲速度1000m/分鐘、紡嘴口徑0.23μm-12H(孔)之條件,以下列基準而評估進行1kg紡絲時之線斷裂頻率。將一次也未斷裂者評估為○、將確認有線斷裂但為少且於操作性無障礙之範圍評估為△、將線斷裂常發生者評估為×。將○與△視為合格。 The mixture was vacuum dried at a temperature of 150 ° C for 10 hours, and at a spinning temperature of 290 ° C, a spinning speed of 1000 m / min, and a nozzle diameter of 0.23 μm to 12 H (hole), the line at the time of 1 kg spinning was evaluated on the following basis. Breaking frequency. The one who did not break at one time was evaluated as ○, the wire break was confirmed, but the range of operability was evaluated as Δ, and the occurrence of wire breakage was evaluated as ×. ○ and △ are regarded as qualified.

D.拉伸性: D. Stretchability:

以下列基準而評估進行藉由紡絲所得之未拉伸絲以拉伸溫度80℃、拉伸倍率2.7倍之條件拉伸時之線斷裂頻率。將一次也未斷裂者評估為○、將確認有線斷裂但為少且於操作性無障礙之範圍評估為△、將線斷裂常發生者評估為×。將○與△視為合格。 The wire breakage frequency at which the undrawn yarn obtained by spinning was stretched under the conditions of a stretching temperature of 80 ° C and a draw ratio of 2.7 times was evaluated on the following basis. The one who did not break at one time was evaluated as ○, the wire break was confirmed, but the range of operability was evaluated as Δ, and the occurrence of wire breakage was evaluated as ×. ○ and △ are regarded as qualified.

E.熔解波峰 E. melting peak

藉由DSC(微差掃描熱量計),以升溫速度16℃/分鐘升溫至300℃為止而設成5分鐘恆溫狀態後,進行急冷,再度以升溫速度16℃/分鐘升溫直到300℃時,將所發現之吸熱波峰作為熔解波峰。 After being heated to 300 ° C at a temperature increase rate of 16 ° C / min by DSC (differential scanning calorimeter), the temperature was set to a constant temperature of 5 minutes, and then quenched, and then heated up to 300 ° C at a temperature increase rate of 16 ° C / min. The endothermic peak found was used as the melting peak.

(實施例1) (Example 1)

於酯交換反應裝置與聚縮合反應裝置以已設置400篩孔之濾器的傳輸管連結之反應裝置的酯交換反應裝置中,加入429g之對苯二甲酸二甲酯與274g之乙二醇,以及0.1g之作為酯交換觸媒之乙酸錳,一面在140至240℃之溫度下餾去甲醇、一面進行酯交換反應後,將0.15g之磷酸三甲酯添加於其中而合成BHT。之後,於通過傳輸管而將BHT從酯交換反應裝置移送至聚縮合反應裝置時,將加熱至70℃之溫度而熔融的分子量8300(三洋化成工業公司製之PEG6000)之聚乙二醇75g注入通過濾器前之傳輸管中,與移送結束的同時開始攪拌。接著,將0.1g之作為抗氧化劑之Irganox1010(BASF公司製)、0.1g之作為消泡劑的矽、及0.15g之作為聚合觸媒的三氧化銻加入聚縮合反應裝置中,在100Pa之減壓下、290℃溫度之條件下,進行3小時聚合。之後,使所得之共聚合聚酯線股 狀地於冷水中擠出,立即切斷而獲得聚酯切片。 429 g of dimethyl terephthalate and 274 g of ethylene glycol are added to the transesterification reactor of the reaction apparatus in which the transesterification reaction apparatus and the polycondensation reaction apparatus are connected to a transfer tube having a 400-mesh filter. 0.1 g of manganese acetate as a transesterification catalyst was subjected to a transesterification reaction while distilling off methanol at a temperature of 140 to 240 ° C, and then 0.15 g of trimethyl phosphate was added thereto to synthesize BHT. Then, when BHT is transferred from the transesterification reactor to the polycondensation reaction apparatus through a transfer tube, 75 g of polyethylene glycol having a molecular weight of 8300 (PEG6000 manufactured by Sanyo Chemical Industries Co., Ltd.) heated to a temperature of 70 ° C is injected. Stirring was started at the same time as the end of the transfer through the transfer tube in front of the filter. Next, 0.1 g of Irganox 1010 (manufactured by BASF Corporation) as an antioxidant, 0.1 g of antimony as an antifoaming agent, and 0.15 g of antimony trioxide as a polymerization catalyst were placed in a polycondensation reaction apparatus at a reduction of 100 Pa. The polymerization was carried out for 3 hours under the conditions of a temperature of 290 ° C under pressure. After that, the resulting copolymerized polyester strands It was extruded in cold water and immediately cut to obtain a polyester chip.

進行此種方式所得之共聚物中所共聚合之聚乙二醇之比例係15重量%。又,所得之共聚合聚酯之△MR為3.2%,玻璃轉移溫度(Tg)為-59℃與90℃。低溫側之Tg係作為聚乙二醇多的非晶結構之Tg而算出聚乙二醇之比例的結果,聚乙二醇之比例為89%。 The proportion of the polyethylene glycol copolymerized in the copolymer obtained in this manner was 15% by weight. Further, the obtained copolymerized polyester had a ΔMR of 3.2% and a glass transition temperature (Tg) of -59 ° C and 90 ° C. The Tg on the low temperature side was calculated as the Tg of the amorphous structure of polyethylene glycol, and the ratio of polyethylene glycol was calculated. The ratio of polyethylene glycol was 89%.

接著,以150℃之溫度真空乾燥10小時所得之共聚合聚酯切片,以紡絲溫度290℃、擠出量32g/分鐘、紡絲速度1000m/分鐘、紡嘴口徑0.23μm-24H(孔)之條件進行熔融紡絲。紡絲性係良好且未觀察到線斷裂。接著,以拉伸溫度80℃、拉伸倍率3.3倍之條件進行拉伸。於拉伸時,並未發生線斷裂或單絲之纏繞,針對拉伸性亦為良好。 Next, the obtained copolymerized polyester chips were vacuum-dried at a temperature of 150 ° C for 10 hours at a spinning temperature of 290 ° C, an extrusion amount of 32 g / min, a spinning speed of 1000 m / min, and a nozzle diameter of 0.23 μm - 24H (hole). The conditions are melt-spun. The spinnability was good and no line breakage was observed. Subsequently, the stretching was carried out under the conditions of a stretching temperature of 80 ° C and a stretching ratio of 3.3 times. At the time of stretching, no wire breakage or entanglement of the monofilament occurred, and the stretchability was also good.

由所得之共聚合聚酯構成之纖維的總纖度為97dtex(單絲纖度4dtex)、△MR為4.0%,為吸濕性優異的纖維。 The fiber composed of the obtained copolymerized polyester had a total fineness of 97 dtex (monofilament fineness: 4 dtex) and ΔMR of 4.0%, and was a fiber excellent in hygroscopicity.

(實施例2至4、比較例1至2) (Examples 2 to 4, Comparative Examples 1 to 2)

除了將PEG之共聚合比例變更為顯示於表1之值以外,與實施例1同樣地實施。將結果顯示於表1。 The same procedure as in Example 1 was carried out except that the copolymerization ratio of PEG was changed to the values shown in Table 1. The results are shown in Table 1.

如實施例2至4,PEG之共聚合比例為本發明之範圍內者能夠獲得吸濕性高的聚酯纖維。然而,如比較例1至2,PEG之共聚合比例為本發明之範圍外者係吸濕特性低或於紡絲時或拉伸時常發生線斷裂,無法獲得所欲之聚酯纖維。 As in Examples 2 to 4, the copolymerization ratio of PEG is within the scope of the present invention, and a polyester fiber having high hygroscopicity can be obtained. However, as in Comparative Examples 1 to 2, the copolymerization ratio of PEG was outside the range of the present invention, and the moisture absorption property was low or line breakage occurred at the time of spinning or stretching, and the desired polyester fiber could not be obtained.

(實施例5至6、比較例3至4) (Examples 5 to 6, Comparative Examples 3 to 4)

除了將PEG之分子量變更為顯示於表1之值以外,與實施例1同樣地實施。將結果顯示於表2。 Except that the molecular weight of PEG was changed to the value shown in Table 1, it was carried out in the same manner as in Example 1. The results are shown in Table 2.

(比較例5) (Comparative Example 5)

除了未從傳輸管注入聚乙二醇而是維持粉狀之狀態添加於聚縮合反應裝置中之外,與實施例1同樣地進行。將結果顯示於表2。 The same procedure as in Example 1 was carried out except that the polyethylene glycol was not injected from the transfer tube and the powder was maintained in the polycondensation reaction apparatus. The results are shown in Table 2.

如實施例6,於PEG之分子量為20000時,於拉伸性上確認稍微有線斷裂,但在操作性為無問題之程度。然而,如比較例4,於PEG之分子量為100000時,纖維原纖化(fibrillation),紡絲性與拉伸性劣化。此係由於PEG之分子量大至100000,PEG不進行共聚合反應而是成為被摻合的狀態。 As in Example 6, when the molecular weight of PEG was 20,000, a slight wire break was confirmed in the stretchability, but the workability was not problematic. However, as in Comparative Example 4, when the molecular weight of PEG was 100,000, fiber fibrillation, spinnability and stretchability were deteriorated. This is because the molecular weight of PEG is as large as 100,000, and PEG does not undergo copolymerization but becomes a state of being blended.

如實施例5,於PEG之分子量為10000時,紡絲性、拉伸性皆無問題。 As in Example 5, when the molecular weight of PEG was 10,000, there was no problem in spinnability and stretchability.

又,如比較例3,於PEG之分子量為3200時,有線斷裂、紡絲性差、拉伸性亦差。 Further, as in Comparative Example 3, when the molecular weight of PEG was 3,200, the wire was broken, the spinnability was poor, and the stretchability was also inferior.

又,如比較例5,以粉狀添加PEG之情形,玻璃轉移溫度為-67℃,主要包含聚乙二醇之共存有聚乙二醇與聚對苯二甲酸乙二酯的非晶結構中之PEG比例為100%。亦即,並非為共存有聚乙二醇與聚對苯二甲酸乙二酯之非晶結構者,而為聚乙二醇單獨之非晶結構。再者,所得之聚合物係紡絲性差而無法獲得纖維。 Further, as in Comparative Example 5, in the case where PEG was added in the form of powder, the glass transition temperature was -67 ° C, mainly including an amorphous structure in which polyethylene glycol coexisted with polyethylene glycol and polyethylene terephthalate. The PEG ratio is 100%. That is, it is not an amorphous structure in which polyethylene glycol and polyethylene terephthalate coexist, but is an amorphous structure of polyethylene glycol alone. Further, the obtained polymer was poor in spinnability and could not obtain fibers.

Claims (5)

一種共聚合聚酯,其特徵係使10至25重量%之數量平均分子量8000至20000的聚乙二醇共聚合之主要重複單元為對苯二甲酸乙二酯之共聚合聚酯,具有主要包含聚乙二醇之共存有聚乙二醇與聚對苯二甲酸乙二酯的非晶結構。 A copolymerized polyester characterized in that 10 to 25 wt% of a polyethylene glycol copolymerized in a number average molecular weight of 8,000 to 20,000 is a copolymerized polyester having a main repeating unit of ethylene terephthalate, having a main inclusion The polyethylene glycol coexists with the amorphous structure of polyethylene glycol and polyethylene terephthalate. 如請求項1之共聚合聚酯,其中主要包含聚乙二醇之共存有聚乙二醇與聚對苯二甲酸乙二酯的非晶結構之聚乙二醇比例為70至99重量%。 The copolymerized polyester of claim 1, wherein the ratio of the polyethylene glycol which mainly comprises polyethylene glycol and the amorphous structure of polyethylene glycol and polyethylene terephthalate is from 70 to 99% by weight. 如請求項1或2之共聚合聚酯,其藉由DSC(微差掃描熱量計),以升溫速度16℃/分鐘升溫至300℃為止而設成5分鐘恆溫狀態後,進行急冷,再度以升溫速度16℃/分鐘升溫至300℃為止時,在200℃以上之範圍所觀察到之熔解波峰存在於251至260℃之範圍。 The copolymerized polyester according to claim 1 or 2, which is heated to a temperature of 300 ° C at a temperature increase rate of 16 ° C / min by DSC (differential scanning calorimeter), is set to a constant temperature of 5 minutes, and then quenched, and then again When the temperature rise rate was raised to 300 ° C at 16 ° C /min, the melting peak observed in the range of 200 ° C or more was in the range of 251 to 260 ° C. 如請求項1至3中任一項之共聚合聚酯,其中吸濕參數△MR為2至10%。 The copolymerized polyester according to any one of claims 1 to 3, wherein the moisture absorption parameter ΔMR is from 2 to 10%. 一種聚酯纖維,其係由如請求項1至4中任一項之共聚合聚酯構成。 A polyester fiber composed of the copolymerized polyester according to any one of claims 1 to 4.
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